Medivators DSD Install Instructions
Contents
1. use a hand truck or moving dolly and ensure the reprocessor is not damaged The reprocessor must be installed on a level surface or be adjusted to level Adjust the leveling pads after unpacking the reprocessor During installation be sure the lower reservoir covers are in place to prevent drill shavings and chips or other debris from entering the reservoirs WATER SUPPLY POTABLE AND PRE FILTERS If not already installed an incoming water shut off valve must be installed upstream of the pre filter system The shut off valve must be easily accessible to users to shut off when not in use Install the incoming water pre filter system supplied with the reprocessor se Figure 1 The user must have easy access to the filters There should be enough room below the filter assembly to easily remove the housings and change the filters e Install the external regulator between the outlet of the pre filter assembly and the DSD SSD MEDIVATORS e Attach the SS hose to the regulator This attaches to the water inlet of the DSD SSD The installation kit ships with hardware that should fit most installations If not hardware may be sourced locally Ensure that the incoming water pressure regulator provides a flow rate of 3 2 gal min 12 liters min at a pressure 35 40 PSI 2 40 2 75 BAR Incoming water pressure to the regulator must be less than 90 PSI 6 2 BAR The external regulator s water pressure regulator and gaauge not sho2. L peee Instructions GE TI 4 SITE REQUIREMENTS amp INSTALLATION DSD 201 amp SSD 102 The purpose of this section is to provide the customer with requirements that need to be met before the DSD SSD can be properly installed APPLICABLE DOCUMENTS e DSD 201 SSD 102 User amp Service Manuals the customer to connect the DSD 201 SSD 102 to the building supply during the installation process This means the ventilation electrical and plumbing water supply lines and drain are the customer s responsibility WATER SUPPLY POTABLE Water connection to the unit is on the right side of the cabinet The adapter attached to the unit is a 3 8 female NPT fitting Water connections on the Pre filtration system are 1 2 female NPT SITE OVERVIEW These criteria must be met to ensure proper operation of the reprocessor It is the responsibility of e The incoming water line must be a minimum of 1 2 providing a flow rate of 3 2 GPM with a maximum temperature of 110 F 43 C Cold water supply is preferred e The incoming water pressure must be a minimum of 40 PSI and not to exceed 100 PSI A shut off valve must be installed before the pre filtration system It is important that the valve be mounted within the operator s reach DRAIN The drain connection to the reprocessor is located on the backside of the cabinet 25 inches from the bottom of the DSD cabinet The installation kit includes 1 inch elbow and 36 inches of 1
3. ect Resource Center and User Library for detailed user guides and hook up matrices report forms and logs and product bulletins Medivators Customer and Technical Support Toll Free Phone 1 800 444 4729 FAX 1 866 421 7696 PN Minntech Corporation Minntech B V Minntech Asia Pacific Pte Ltd Minntech Beijing Representative Office E MEDIVAT R 14605 28th Avenue North 6422 PC Heerlen 438 Alexandra Road AVIC PLAZA Room 1508B GI Minneapolis MN 55447 U S A The Netherlands 03 01 Alexandra Point No 10 Yi Dongsanhuan Zhonglu REPROCESSING SYSTEMS Phone 763 553 3300 Tel 31 45 5471471 Singapore 119958 Beijing 100022 China A Minntech Corporation Business Group Toll Free 1 800 328 3340 Fax 31 45 5429695 Tel 65 6227 9698 Phone 8610 6567 8446 Fax 763 553 3387 Fax 65 6225 6848 Fax 8610 6567 8445 EC REP For additional information please contact your Medivators representative or visit our website at www minntech com medivators MINNTECH CORPORATION All rights reserved 50096 924 B
4. gal min 12 liters min at a dynamic pressure of 40 45 PSI 2 75 3 10 BAR measured after the pressure regulator 3 10 BAR WARNING DO NOT over tighten filter housings hand tighten only Over tightening will result in failure of he pre filter components which can lead to flooding or water leaks Plumbing fittings should be hand tightened followed by one complete turn with the appropriate wrench REGULATOR SET UP During a flush cycle set the regulator to provide a water pressure to the DSD SSD unit of 40 45 PSI 2 75 The accumulation of particulates in a filter can cause the water pressure to drop below the minimum required level This can occur every two to six months depending on water quality A pressure differential of 5 PSI or greater between gauges on each side of a filter indicates a need for replacement For example if the pressure on gauge 2 is 35 PSI when the pressure on gauge 1 is 40 PSI a filter change is required INSTALLATION Dimensions of the water filter are shown in figure 2 NOTE This unit is piped and assembled as shown with the outlet on the right side and gauge 1 incoming water pressure on the left figure 1 e Install the regulator supplied in DSD SSD accessory kit between the filter assembly and the DSD SSD yn NOTE Use 1 2 inch piping for all water line plumbing e Mount the filter assembly on the wall where the filters can be easily changed and the gauges checked Connect the outp
5. inch diameter drain hose to be mounted during installation e Drain system should not be higher than 18 inches from the floor e Drain system must be capable of handling at least 5 gallons per minute ELECTRICAL SUPPLY 110V Reprocessors are supplied with a hospital grade grounded plug that can be connected to any standard 15A outlet It is important to have the electrical outlet within the operator s reach since the unit does not have a main ON OFF switch Installation of a surge protector is recommended to protect the DSD SSD from power fluctuations VENTILATION 6 During cycle operation and chemical heating process chemical vapors are produced It is a health and safety requirement to have sufficient air changes at least 10 to 12 times per hour in the room to dissipate the chemical vapor The flow of air should be considered by the customer as well Air should flow away from the front of the unit to the back thus drawing fumes away from the operator s face PPE should be used as required The unit may be supplied with an active or passive vapor management system to aid in chemical vapor management Please refer to the purchase order to determine the correct configuration of the reprocessor MEDIVATORS SPACE AND FLOORING The reprocessor contains leveling pads that can be adjusted during installation It is recommended to have a fairly level floor since the leveling ability of the pads is limited It is required to have s
6. is not level Adjust the screw pads and re test e Load the lower reservoirs with water Use the procedure described in the Operator Controls Chapter of the User Manual for loading disinfectant e Press the START button e Check the flow through the tubing during the disinfect air and rinse cycle Check if incoming water pressure regulator provides a flow rate of 3 2 gal min 12 liters min at a pressure of 35 40 PSI 2 4 2 75 BAR Only adjust the External Water Regulator during the Flush cycle e Only adjust the internal regulators to 18 20 PSI during the Flushing cycle Verify the cycle completes with no errors e Verify there is no fluid on the floating lid after a cycle e Verify there are no leaks in the reprocessor MEDIVATORS Press DISINFECTANT DUMP and START on the control panel to run a dump cycle Refer to the Disinfectant Dump procedure in the Operation chapter of the User Manual e After the disinfectant dump cycle is complete load fresh disinfectant Perform a water line disinfection procedure Setup 6 per the User manual using the restrictors When the disinfection cycle is complete top off the B side reservoir Verify the cycle completes with no errors INSTALLATION CHECKLIST The Installation Checklist is used to document that the reprocessor has been properly installed tested and is ready for operation Medivators Website Resource Center Go to www minntech com medivators Sel
7. n Oa Fused outlet within 3 feet 1 meter of the installation site 1 1 1 2 2 3 A minimum of 10 12 air exchanges per hour required 5 5 5 5 Proposed installation area has a level floor Installation site accommodates the unit s dimensions DSD H46 W36 D21 Adequate space for the lids to be fully opened 64 from floor O5 Adequate wall or under cabinet space for installation of the water pre filtration system Adequate space to make plumbing connections to the unit 4 inches required This checklist should be utilized to ensure the installation site meets the required specifications If all specifications are met the site is suitable for the installation and use of the DSD 201 and SSD 102 Automated Endoscope Reprocessors Instructions SITE REQUIREMENTS amp INSTALLATION DSD 201 amp SSD 102 A A A The purpose of these instructions is to provide consistent installation of the DSD 201 SSD 102 APPLICABLE DOCUMENTS e DSD 201 SSD 102 Users Manuals e DSD 201 SSD 102 Service Manuals INSTALLATION KIT The reprocessor is provided with an installation kit to help the customer adapt the unit to building supplies The following items included in the kit are used during installation 6 0 45 micronfilter S 8 tincharainhose S 9 tincharainelbow i O INSTALLATION EJ Move the reprocessor to the installation location before removing the protective packaging material If this is not possible
8. ons to the unit Winches require O o Drain ult no more than TBinches rom tetor OOOO O Water supply provides a minimum fow rate of 3 2 GPM G12 Mersin Water supply provides a minimum pressure of 40 PS e758 OOOO Time and date are setoorrecty O O Printer operates propey SSS Reservoir heaters are set to the appropriate temperature required by the HLD manufacturer Basis fil and drain adequately during the disinfection phase within e0 seconds o Basins fil and drain adequately during the rinse phases within QO seconds Alcohol and detergent reservoirs function properly level drops after each cycle 4 Internal 0 2 u filter installed and disinfected properly per User and Service manual procedure Water HLD or air leaks detected during unit operation or idle state P Log function and Level Sensor functions engaged per User and Service manual recommendations Three full cycles completed without an alarm g Yes Disinfectant has been loaded g Yes No If No the HLD tanks must be emptied of test water and the unit unplugged INSTALLATION VERIFICATION To be sure that the system is ready to operate perform a trial run with water as outlined below Use the Restrictor Hook up to simulate an endoscope Three full cycles must be completed without an alarm e Verify the unit is level Watch the rear basin overflow during the HLD cycles Fluid should not flow over this drain e If fluid escapes over the drain during the HLD cycle the unit
9. ufficient space to place the reprocessor along with all external components such as pre filtration water regulator water shut off valve and the ventilation system if applicable e Reprocessor Dimensions 46 x 36 x 21 HxWxD the height with lid open is 64 e 4 inches of space is required to the right side of the unit Units equipped with passive vapor management system require 7 clearance from the back wall Units equipped with active vapor management system require 12 clearance from back to wall Units not equipped with ventilation system require 4 clearance from the back wall The Installation Checklist is utilized to ensure the installation site meets the required specifications If all requirements are met the site is suitable for the installation of the reprocessor SECTION CUSTOMER SITE REQUIREMENTS CRITERIA 1 Water supply provides a minimum flow rate of 3 2 GPM 12 liters minute Water supply provides a minimum pressure of 40 PSI 2 75 BAR 8 DSD 201 SITE REQUIREMENTS CHECKLIST 1 Is the water supply cold water only with a maximum temperature of 110 F 43 C 1 Appropriate water pre filtration requirements have been met based on particulate analysis results NOTE this action is strongly recommended Incoming water supply fed through a minimum 1 2 line Intended drain outlet no more than 18 from the floor Drain requirements met for the installation site 5 GPM 18 9 liters mi
10. ut of the filter assembly to the input of the regulator e Connect the output of the regulator to the DSD SSD MEDIVATORS SYSTEM DRAIN Connect the 1 drain elbow to the rear drain of the DSD 201 SSD 102 The elbow threads require Teflon tape Connect the drain tube provided with the reprocessor 36 inches of 1 inch diameter clear tubing to the drain elbow The drain tube must have 3 inches of drop 7 5 cm or greater over the 36 inch length Consult your maintenance department for multiple reprocessor installation CAUTION The reprocessor drain relies on gravity flow There must be no low spots or loops in the drain line Fluid trapped in the drain line will interfere with free drainage and reprocessor function 10 ELECTRICAL A CAUTION The reprocessor does not have an ON OFF switch Be sure the reprocessor is positioned so that the power cord or main circuit breaker is accessible at all times A WARNING The reprocessor must be protectively grounded A CAUTION Operating the 110VAC reprocessor without a hook up fitting may blow the 8 amp slow blow fuse This checklist will be utilized to ensure the proper installation of DSD 201 and or SSD 102 Automated Endoscope Reproces sors Upon completion of the installation the unit will be ready for operation DSD 201 SSD 102 Circle one Serial Number INSTALLATION CHECKLIST Unit leveled in ts permanent instalation locaton Adequate space to make plumbing connecti
11. wn is set between 35 40 PSI 2 40 275 BAR This is done during the flush cycle after the unit is ready for cycle verification Gauge 2 lt Gauge 3 Gauge 1 EY ie g POE n sie he a Water outlet To DSD SSD Water in m From Main water Supply Housing 1 Housing 2 Contains 1 micron filter Contains 0 45 micron filter Figure 1 Filtration System lt _ 12 50 inches Oo Pani Important Turn off water supply to reprocessor at the end of the day 16 inches unit is approximately 6 inches Figure 2 Filtration System Dimensions WARNING DO NOT over tighten filter housings hand tighten only Over tightening will result in failure of the pre filter components which can lead to flooding or water leaks Plumbing fittings should be hand tightened followed by one complete turn with the appropriate wrench PURPOSE These instructions cover the installation of Pressure Regulator DSD 111 and Pre filter MK01 0033 WATER SUPPLY e Use a cold water line with a pressure of less than 90 PSI 6 2 BAR to the regulator at a maximum temperature of 110 F 43 C NOTE If the water supply line is brought in from the opposite side of the system inlet run it behind the machine close to the floor so that the disinfector can be flush against the wall with the water line running through the base recess e For optimum cycle performance the water source supply must provide a flow rate of 3 2
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