82 SERIES PTO - Parts Manuals
Contents
1. A Hydraulic Shaft Spl Order D Hydraulic Shaft E amp Z Hydraulic Shaft G Hydraulic Shaft Spl Order Hydraulic Shaft 8 32 3 P Hydraulic Shaft U Hydraulic Shaft EG Hyd Shaft See Page 4 Shift Rod Indicator Switch Black O Ring Ball Bearing ITEM 5 INPUT GEAR TEETH 03735670 61 02735671 32 03735646 34 32 02732764 24 03736562 36 02735615 19 03739283 37 24 02734694 32 03734706 37 28 02734695 28 03734707 37 32 02732764 24 03735616 39 02735617 21 8 8 03734708 30 18 02734467 38 ITEM 6 OUTPUT GEAR TEETH 03734709 30 24 02T34694 32 02T34695 28 02732764 24 02T34694 32 02T34695 28 02732764 24 03734710 30 28 03734711 30 32 03734712 35 24 03734713 35 28 03734714 35 32 D 13731494 15734719 14736565 14734693 14731574 14736834 11737795 19734717 14731499 14737498 21720092 19738266 28122019 27722021 28720486 13 35151 13035152 25132143 15731492 15739321 28134746 22721723 13734022 16733999 19734028 82 GSK chosen Acker INS do mA dX om mb 82 RBK 18M18820 07TK4609 PTO ITEM 5 MODEL 03734697 28 18 03T35104 28 28 03T35158 28 32 03734698 34 18 03734699 34 24 03T34700 34 28 03735921 34 30 03734701 34 18 03734702 34 24 03737358 34 27 03739281 34 28 03737356 34 30 037392822. E oL LITT C 1410 Series 92 75 70 0 Pilot 93 75 95 1 Pilot B C cx SE SHIFT RAIL PROTECTOR PTO t 2 zDIN Comp Flange 02 24 57 0 Pilot 03 31 84 0 Pilot B C C z 44 11 1 4 Plcs 7 2 32 8 0 6 Plcs PART NO 43T37236 10735775 DESCRIPTION Zerk Output Bearing 19733134 Hexhead Capscrew 06139308 Output Shaft EG Option Code Y 13T31494 Gasket 2254 E 14731574 Hyd Flange E NS 19131577 Sockethead gee LIN Capscrew G ECT H H 4 11737795 Output Shaft Seal 9 8 e BR 25735936 Caplug Ne ia 15739321 Cover d 15734323 Closed Bearing mni docu TORQUE TO 18 FT LBS MUNCIE POWER PRODUCTS INC 82 SERIES ASSEMBLY ARRANGEMENTS Relative locations of the shift rail and indicator switch compared to the output shaft amp gear C and input gear D for the various 82 Series arrangements Position the shift rail in the housing so that the position of A and B notches on the rail are in the position shown for the appropriate assembly required E NE FERLIET 1 5L bet 3 Ka P 072 PN g n Fa CONSTANT MESH 19 RATIO ASSEMBLY EE 25734694 The 19 ratio requires the shift rail capscrew to be installed from the backside of the fork 1818820 or
3. 24126980 4 INAS Y E Ze D ZC CO S EZ RENT 225 Seel n FEES NI E ZZ ERA pr IR For Pressure Lube Add 43MK3474 Lf The assembly of the 19 ratio 82 Series PTO is unique because of the way this unit engages The output A gear engages directly with the input gear rather than Mom with a cluster gear as on other 82 Series units To assemble a 19 ratio unit the shift fork is flipped 180 a j zu SE degrees and moved to the opposite side of the housing i st of fork The shift fork capscrew is installed by reaching through the output shaft bearing hole The output shaft has been modified to include four snap ring grooves A snap ring is installed to serve as a gear stop 19 Ratio The drawings show a comparison of the standard and 19 ratio units The 1 and 4 assemblies are illustrated here MUNCIE POWER PRODUCTS INC 5 HYDRAULIC ASSEMBLIES A Hydraulic Assembly Hydraulic Assembly 1 70 Bz 875 13T Hyd Assembly is the same 1 25 14T INN 9 99 175 3 SPLINE SHAFT 842 921 6 ga jd ar n N C THREAD 2 12 5004 THREAD 2 PLOS EQUALLY SPACED 4 EQUALLY SPACED ON ONS 1
4. 82 SERIES PTO PARTS LIST AND SERVICE MANUAL Muncie Power Products Inc Member of the Interpump Hydraulics Group e General Offices and Distribution Center P 0 Box 548 e Muncie IN 47308 0548 e 765 284 7721 FAX 765 284 6991 e E mail info munciepower com e Web site http www munciepower com Drive Products Inc Toronto Exclusive Agents for Canada 82 SERIES PTO EXPLODED VIEW Torque to Paus to 10 ft Ibs 16 ft Ibs use 242 Loctite Torque to 18 ft lbs Torque to 18 ft Ibs use 242 Loctite Torque to 45 ft lbs P HYD FLANGE E HYD 82 8S U68 05 L 1 FLANGE o MODEL NUMBER CONSTRUCTION X Torque to 45 ft lbs use 242 Loctite Torque to 18 ft lbs use 242 Loctite wi bw H Torque to 1 3 Assembly 2 4 Assembly 35 ft lbs P amp Z HYD FLANGE AM to 18 ft lbs 8 Bolt 82 Series 82 Mounting SAE 8 Bolt Std Mtg 8S Special Feature SAE 8 Bolt Std Mtg Metric Stud Kit 8B SAE 8 Bolt Deep Mtg 8D SAE 8 Bolt Deep Mtg Metric Stud kit 8C 82 Gear Data 10 1 P 21 5 PA Spur F11 6 or 6 8 P 20 Spur F68 6 48 P 17 30 Spur M65 6 P 17 52 26 10 37 LH S60 17 5 28 4 23 LH S70 5 or 5 7 P 20 Spur U57 6 P 25 Spur U62 6 or 6 8 P 20 Spur U68 Trans Fuller Fuller Mack Spicer Spicer Universal Universal Universal Speed Ratio 05 47 09 93 1
5. DIA Di e SOD ACIBILERR de ua a i NH 1 1 A Ir 052 B 13 1 i L INVOLUTE 3 ma d d SPLINE f M 7 4 6 00 752 4 TR 471 089 SHAFT E ig N F 17 5 A i B 4901 401 G2 1 Pj 4 083 111 58 PII amp T DIA t psc d 4j i 59 gt p 4i 2 55 62 2 581 367 8 E Hydraulic Assembly Hydraulic pem Mount Air Shift O84 THREAD T 3500 13 N C THREAD 2PLALES EQUALLY SPACED To 12 1 Opp Shaft on E Only WI PLACES GEES ONT NIB 080 DIA 4PLACES EQUALLY SPACED uen lt 6118 2 DIA yo LPS 2 a 7 i f 9 e X SEN A j i m Ss 1250 14T e P n d INVOL ur INA feo d d Seet SE OO an j Q6 D JS du 3 MOI za dE j i PES pU NOD NS alf f d h PAST 1 am 12702 f fes ff 1 SE soon S a Be SCH 2 D A Li PILOT D es F CH io pi fo Gm j ca 5 LE NP i E 3 i 2 Aa P785 deu 68 ET ud 5531 E MN sandia Zu 45 153 5 AIR SHIFT CYLINDERS 47TA3978 DOUBLE ACTING PART NUMBER DESCRIPTION SINGLE CYLINDER Q OPTION Includes Shift Rail Protector 16TK3896 Cylinder mounts to same side as output shaft except A or E output 12T35611 O Ring 13735597 Gasket 28TA3862
6. 08 75 1 10 1 00 1 12 3 15 13 1 33 1 15 1 50 1 19 1 89 1 MUNCIE POWER PRODUCTS INC X None P Pressure Lubrication G Greaseable Shaft Option EG Only Output Type A SAE D 1 1 4 14 Spl Special Order C 1410 Companion Flange D SAE E SAE G Metric Special Order DIN 5462 B8 x 32 x 36 P SAE Same as DW 1 15spl U SAE Double outpt flanges Sp Order 2 DIN Companion Flange Z SAE Shaft SAE Flange Assy Arrangement 1 2 3 4 Shifter Type B Air Shift Special Order D Double Act Manual Air Dual G Air Shift Special Order L Lever M Constant Mesh Q Double Act Manual Air Single V Double Acting Electric Air PARTS LIST AND DESCRIPTION PART NUMBER DESCRIPTION 19131577 Socket Head Capscrew Hyd Only 19735386 Socket Head Capscr A l Hyd 10734715 10727068 Thrust Bearing 28121513 Lockwire See Below See Below 10729491 12735622 07735667 19732326 28132756 26726112 01734689 01734721 11736865 24726980 06734722 06736494 06734691 06734690 06737653 06738211 06717327 06735327 06739308 17736454 30738110 12736526 10735775 Input Gear Output Gear Roller Bearing O Ring Idler Shaft Capscrew Yoke Roll Pin Housing 8285 Housing 828D Shift Rod Seal Snap Ring Std Output Shaft 1 1 2 10 Spl
7. Products SP83 03 Rev 11 07 Printed in the U S A Muncie Power Products Inc 2007 DASH LIGHT KIT 36MK1210 A PART NUMBER 32M12001 33T36299 36M16818 34T38163 PART NUMBER 20M44213 21ML4375 22MX4420 PART NUMBER 20M47055 21ML4375 22MX4420 PART NUMBER 43MA0970 45M4R536 Item 1 replaces a Hex Head Capscrew Item 24 43MK3474 U for U Output Option 1 43M02203 1 45M4R536 1 43MBMP64 1 44MB0942 DESCRIPTION Indicator Light Fuse Holder Dash Face Plate Booted Connector NTING KIT 20MK8815 8285 8280 DESCRIPTION Stud Lock Washer Hex Nut NTING KIT 20MKM802 828B 828C DESCRIPTION Stud Metric Lock Washer Hex Nut DESCRIPTION Orifice Fitting Hose Pg 2 on high side of PTO as installed Orifice Fitting Hose Adapter Adapter Muncie Power Products Inc Member of the Interpump Hydraulics Group General Offices and Distribution Center P O Box 548 Muncie IN 47308 0548 765 284 7721 FAX 765 284 6991 e E mail info munciepower com Web site http www munciepower com Drive Products Exclusive Agents for Canada SO Certified by an Accredited Registrar INTERPUMP GROUP DNV Certification Inc REGISTERED FIRM
8. 34 32 03737354 35 33 8 03T35614 36 ASSEMBLY ARRANGEMENTS INPUT GEAR TEETH Gasket Open Bearing Cap C 2 X A Hyd Flg SAE D Spl Order D P amp Z Hyd Flange SAE E G U Hyd Flange SAE Hyd Flange DIN 5462 Shaft Seal Hex Head Capscrew Only 6 needed for hyd assy s Flange Flange 2 Flat Washer C 2 X Hex Head Capscrew Poppet Retainer Cap Spring not used in air shift Poppet Ball not used in air shift 010 8 Bolt Gasket 020 8 Bolt Gasket Plug Closed Bearing Cap Cover EG See Page 4 Eyebolt Nut Gasket Cover Inspection Hex Head Capscrew Gasket amp Seal n Items 8 2 14 2 19 2 21 2 23 1 32 3 30 25734624 2 Rebuild Kit Constant Mesh Sleeve See Page 5 Input Shaft Kit Includes Items 2 3 7 8 9 12 ITEM 6 OUTPUT GEAR TEETH 02734467 38 02734695 02732764 02 34467 02734694 02 34695 02 35922 02 34467 02734694 02 37359 02 34695 02 35922 02 32764 02 37355 02 35615 2 2 3 3 2 2 3 3 2 2 2 2 2 1 8 4 8 2 8 6 8 2 9 8 6 4 2 9 MUNCIE POWER PRODUCTS INC MOUNTING DIMENSIONS 16TK3896 1 28136461 2 19131664 1 13735597 POSITIVE SHIFT INDICATOR LIGHT SWITCH LOCATION ASSM 184 ASSM 283 471 l _1 75_ Ni 018 6 ENGAGED 44 5 PSENSAGED 508 129 0 183 1 COMPANION FLANGE OUTPUT
9. 8 Push the button cover 5 onto the knob 3 MUNCIE POWER PRODUCTS INC 7 82 SERIES DOUBLE ACTING ELECTRIC AIR SHIFT SYSTEM OPTION V Installation Kit 48T37421 A 12V Light Conversion Kit Number Lever to Double Acting Electric Air 12V only listed 168TK3952 A Includes 47TK3899 Air Cylinder Connect Directly to Air Tank ITEM an PART NUMBER DESCRIPTION me 7 Do Not Use Hose or Tubing upply if 44MB2164 Nipple CH 9 HS d i 31M15759 Pressure Protect Valve i N 1 44MB6844 Tube Fitting a lj G Torque 1 1 44MB6842 Tube Fitting Ke i Bolts to 10 ft Ibs E 4 44MB6942 Tube Fitting Elbow Battery E amp 5 1 36MA1005 Dash Bracket EC 1 30735687 Switch amp Light Ass y D H p n 1 36M01007 Face Plate de fi ek 1 85M15002C Solenoid Valve F A F Ys 4 7 1 33736299 Fuse Assembly 48 12 E 1 34M18009 Ring Terminal Le At Ao EEN 12 37M18000 Electric Wire 12 8 Ogi lu When FTG setigaged 1 45M44430 Air Tubing 30 9 14M wl het 9 3 34M18250 Female Spade Connector 7 f ORE 82 Series Double Acting 2 44M30137 Breather Ael 4 x Ground Electric Air Activation 3 34T36362 End Crimp KD to Frame Kit 48T37421 A Using 1 34738163 Booted Connector S VEO 4713978 Cylinder 1 36MK1007 Bolt Kit MOUNTING KITS Muncie Power
10. Piston Assembly 12735621 O Ring 28735599 Housing 18T36818 Spacer 24T35623 Snap Ring 12735622 O Ring 28735689 19734494 Capscrew 25134029 Cap Plug 19T35624 Capscrew Pp po a aA a Torque capscrews to 8 ft lbs Torque to 20 ft lb when installing on PTO Shifter Shaft 471K3899 DOUBLE ACTING PART NUMBER DESCRIPTION DUAL CYLINDERS D OR V OPTION Eq Kit includes two cylinders UN 4 One cylinder mounts to each side of the PTO 19T36476 Capscrew 3 3 4 19T36474 Capscrew 3 1 8 25134029 Cap Plug 28T36460 End Cap Cover 28736475 Oylinder Body 49T35204 Piston 28T35205 V Ring 28T36458 Nose Cap Cover 12T36456 O Ring Om ONANNNNASA Torque capscrews to 9 ft Ibs 6 MUNCIE POWER PRODUCTS INC 82 SERIES DOUBLE ACTING AIR SHIFT SYSTEM OPTIONS D amp Q Installation Kit 48M61261 A 12V Light Conversion Kit Number Lever to Double Acting Air 12V only listed 16MK3253 A Includes 47TK3899 Air Cylinder OPTION D DIAGRAM Connect Directly to Air Tank 8 Truck Air Do Not Use Hose or Tubing 2 Ke Tak eg o pI i OPTION 0 DIAGRAM Connect Directly to Air Tank Positive Indicator Switch Shipped with PTO Truck Air Do Not Use Hose or Tubing Supply Tank ITEM T PAR
11. T NUMBER DESCRIPTION 44MB2164 Nipple 31M15759 Pressure Protect Valve 44MB6844 Tube Fitting 45M44430 Air Tubing 30 44MB6942 Tube Fitting Elbow 44MB6842 Tube Fitting 35T37955 Air Valve 32M12001 12V Light 32M24001 24V Light 33T36299 Fuse Holder 34M18002 Butt Splice 37M18000 Electric Wire 15 34T38163 Booted Connector 36T38049 Dash Bracket 36T38016 Face Plate 36MK1007 Cap Screw Bolt Kit 1 2 3 4 5 6 7 8 Note For B D G Q amp V Options When installing Air Shift System remove Poppet Ball 31 and Spring 30 shown on page 3 Reseal Poppet Retainer Cap 29 before reinstalling using Loctite 242 or equivalent 82 Series Double Acting Air Conversion Kit duda re Switch Shift Option B Activation Kit Lever to Q BE 48138574 Using Double Acting Air E 47TA3978 Cylinder 16MK3252A m xe Instructions For Push Pull Manual Air Valve 1 Remove the button cover 5 from the end of th air valve 2 Using 3 32 allen wrench remove screw 4 from knob Hold red knob 3 to loosen screw 3 Pull the red knob 3 from the valve stem 4 Unscrew the hex nut 2 from the valve 1 5 Install the valve 1 through the bracket 6 and face plate 7 using hex nut 2 to hold in place 6 Place knob 3 over the valve stem aligning the pin in the groove of the knob 3 7 Insert screw 4 and tighten with 3 32 allen wrench
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