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Operation 3120781 01-17-02 ANSI English

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2. 3 7 3 8 Decal Locations Right Left 2 3 8 4 1 Outrigger Components Installed 2 0 4 2 4 2 Quick Change Platform 1 4 4 4 3 Tilt Back Assembly Set Up 2 6 0 0 4 6 4 4 Loading Machine onto Bed of Pick Up 4 8 4 5 EL Tie Down Procedure ea Sancti ERE A ae wa ega 4 9 4 6 EL Machine Tie Down Method 1 Typical Flat Bed Truck 4 10 4 7 EL Machine Tie Down Method 2 Typical Flat Bed 4 10 5 1 SE Adapter Wiring Kit Hole Locations for Grommet amp Spring Clips Same For Both Sides 5 2 5 2 Straddle Adapter Wiring Harness to AM EL Wiring 5 3 5 3 Straddle Extension Component Assembly 5 5 5 4 Lowering AM EL Machine on Straddle Unit Side Lifting Rail Quick Release Pins 5 6 TABLE NO TITLE PAGE NO 1 1 Minimum Safe Approach Distance to energized power lines or parts 1 1 2 1 Lubrication Intervals for Various 2 7 4 1 Maximum Platform Capacity Standard 4 3 4 2 EL Machine Gross Weights 2 4 9 7 1 Inspection and Repair LOG 3 2 eae mew
3. 1 pue epis uo ey eins ag 7 8 9 dn posnbas eq Aow aidood 10 apis uo pus dnas Ya janen dols uo Ajquiesse 19 Ajajes peau QuvzvH ONIHSNYD ONINHVM W pue uii 1 oanjans e uo wun papinoid asn amp OHVZVH ONIddIL ONIHSNYD ONINHVM Y 89 021 T 4 68 Eb0Z4L N d TAHOE L6EVOLL N d 3 ssceroz21 N d 78926 0682021 149 L8EvOLL N d FAOS 3120781 Figure 3 6 Decal Locations Rear View JLG Lift 3 6 SECTION 3 USER RESPONSIBILITIES amp MACHINE CONTROLS P N 1703789 P N 3251243 Level Indicator Errem 240V 50HZ P N 3251242 CRUSHING HAZARD Do not stand around or under platform during operation P N 1703786 P N 1703073 Figure 3 7 Decal Locations Top View 3120781 JLG Lift 3 7 SECTION 3 USER RESPONSIBILITIES amp MACHINE CONTROLS P N 1703681 1702300 P N 1702300 Figure 3 8 Decal Locations Right Left View 3 8 JLG Lift 3120781 SECTION 4 MACHINE OPERATION 3120781 SECTION 4 MAC
4. NI NI C81 NI NI a1 NI CEP NI CHITI NICHE A a 692001 ST 292 92 00 ST se 272 292 E anuo 901919 354591 anion 087 ano amigon 9 207 ANOUYOL Zanouor dWVIO ssayis 2325 1108 Iphu SLON 51108 avs 51108 9 275 53495 dV daividNn KINO S1104 G3LV1d INIZ 803 S3 TVA 2 8 SECTION 3 USER RESPONSIBILITIES amp MACHINE CONTROLS SECTION 3 USER RESPONSIBILITIES amp MACHINE CONTROLS 31 GENERAL A IMPORTANT SINCE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION CONFORMANCE WITH GOOD SAFETY PRACTICES IN THESE AREAS IS THE RESPONSI BILITY OF THE USER AND HIS OPERATING PERSONNEL This section provides the necessary information needed to understand control functions Included in this section are the operating characteristics and limitations and func tions and purposes of controls and indicators It is impor tant that the user operator read and understand the proper procedures before operating the machine These procedures will aid in optimizing service life and safe operation 3 2 PERSONNEL TRAINING The aerial lift is a personnel handling device therefore it is essential that it be operated and maintained only
5. LOWER MOUNT PINS Figure 4 2 Quick Change Platform Mount 4 4 QUICK CHANGE PLATFORM See Figure 4 2 This design EL model is equipped with quick change plat form mounts which will allow quick removal and installa tion of the currently available quick change platforms The following procedures describe platform removal and installation Platform Removal 1 Remove both pins securing the lower platform sup port rail to the platform lower mount 2 Remove both pins securing the upper platform sup port rail to the platform upper mount 3 Using either suitable lifting equipment capable of lifting the weight of the mounted platform or another person swing the lower platform support rail for ward away from the mast to clear the platform lower mount then lift the upper platform support rail up and out of the platform upper mount Move the plat form clear of the machine and carefully set the plat form on its base out of the way 4 4 Lift Platform Installation 1 Using either two people or suitable lifting equipment capable of lifting the weight of the unmounted plat form lift the platform and set the platforms upper support rail into the upper platform mount on the mast 2 Swing the platform lower support rail into the lower platform mount on the mast 3 Secure the platform support rails with the two 2 platform upper mount pins and the two 2 lower platform mount pins
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7. 1 4 1 7 Death or Serious Injury Could Occur from a 1 4 1 8 All Personnel Must Stand Clear When Platform Is Being Raised Or Lowered 1 5 1 9 Falling from Platform could cause Death or Serious Injury 1 5 1 10 Sure Area On Tilt Back Side And Under Tilt Back Arm Is Clear Of Personnel And Or Obstructions Prior To Using 1 6 2 1 Daily Walk Around Inspection 2 3 2 2 Battery Fluid Eevel do ela ERE HER ERU der eR epe eae de 2 5 2 3 Battery and Charger Assembly D C Model Only 2 5 2 4 Dual Voltage Battery Charger Front Panel 2 6 2 5 Lubrication Locations See Table below 2 7 2 6 Torque Chart uz t ETE ed ee een es dederam dea eee Ba 2 8 3 1 Ground Control Station ua 0 3 2 3 2 Manual Descent Valve Location 0 3 3 3 3 Platform Control Station cin ea E eRe ee ee E EU ER 3 3 3 4 Decal Locations Front View 0 3 4 3 5 Decal Locations 1703778 decal from Front 3 5 3 6 Decal Locations Rear ccc 3 6 3 7 Decal Locations Top View
8. TANIC YELLOW LED Figure 2 4 Dual Voltage Battery Charger Front Panel 2 6 JLG Lift 3120781 SECTION 2 PREPARATION AND INSPECTION Figure 2 5 Lubrication Locations See Table below Table 2 1 Lubrication Intervals for Various Components INTERVAL HOURS NO TYPE ITEM COMPONTENT LUBE METHOD 3 6 1 2 COMMENTS LUBE POINTS MONTHS MONTHS YEAR YEARS 150 Hrs 300Hrs 600 Hrs 1200 Hrs 1 Hydraulic Oil Fill To Line Check Check Hydraulic Oil every on Reservoir Hyd Oil Level 10hrs 5 Qt Reservoir Change v Change Hydraulic Oil every Hyd Oil 1200 hrs 2 SwivelRaceways 2 FrontCasters MPG Pressure Gun 3 Leveling Jack 4 Jack Threads MPG Brush Screws 4 Mast Chains 2 Per Section Chain Lube Brush or v Spray Applies Only to MastSections with Chains Keyto Lubricants MPG Multipurpose Grease Hydraulic Oil See Table 7 1 in Service Manual Notes 1 Be certain to lubricate like items on each side of the machine 2 Recommended lubricating intervals are based on normal use If machine is subjected to severe operating conditions such as a high number of cycles location corrosive dirty environment etc user must adjust lubricating requirements accordingly 3 Lubricating intervals are calculated on 50 hours of machine operation a week 4 Priorto checking hydraulic oil level operate machine through one c
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10. LOE 08c 08 0010 982 002 092 008L oreco OL Occ 00992 992 vO OSL 00022 061 ESL 051 011 00591 09Sc 0 0529 0 8L 8 8 01 00922 08 011 Occ 09206 GOL GEL OSL 09 0 LL GOL 00202 O61 YSL 051 OLL 0928 GEL 60L 06 0 0961 02020 792 0 81 91 6 SSL 00581 GOL 651 OLL OSL 00r9L OcL 96 08 OLL 0091 05810 cL SLE 0665 SEL O6 OL 00 00 08 S9 06 00 0 669 0 ogogo OZ zn OLL 06 OcL 96 08 0512 S8 89 99 GL 0906 60 L Gl 0281 06 04 09 08 00401 09 09 OV 99 0997 Z8LLO 0 0 Ol 0290 08 9 GS 04 0996 99 Sr Ge 0S 0089 901 0 rL 09 08 8 GS Sv Ge 09 0062 Or cE 9 Sc 009S 8180 0 05220 vc gie Sv 0921 0S Or Ge Sv 0004 Ge 8c ec 0 Ov6y 9200 OL 2 0089 0 9 Oc 9 LZ LL v 6L 0015 08900 7 2 0 vc 9 9 05 8L Sc 6L 9L L ZL 0755 90 0 8L 14781 Ha 1481 137917 us vL 0795 SEL Du 39 SER 98 ozh 0266 79600 00920 pr L 0815 09L 80L 098 SOL Gl 96 0202 8150 0 Oc LS 89 0084 9c 6v 00020 0 006 0 ce oL Sv 09 08SL ce ev 09210 0 vc ce ev OZEL ec LE 076 vlvlLo0 OP9L O 9c g LE LV 09cL cc oe 006 00710 0 ce 6L 9 026 m L 8L 019 910100 08510 Ov 9 UL ez zi 088 606000 25 OL L 009 2 6 19900 0 OZLL O 8v p 6 ci 079 9 8 08 70900 0 Ov
11. STRUCTURE ONE LANYARD SHOULD CORD FROM THE PLATFORM WORK AREA BE ATTACHED TO THE PLATFORM THE OTHER TO AVOID ACCUMULATION OF DEBRIS ON PLATFORM THE STRUCTURE THE SAFETY LANYARD THAT IS WORK AREA KEEP MUD OIL GREASE AND OTHER ATTACHED TO THE PLATFORM SHOULD NOT BE DIS SLIPPERY SUBSTANCES FROM FOOTWEAR AND CONNECTED UNTIL SUCH TIME AS THE TRANSFER PLATFORM DECK TO THE STRUCTURE IS COMPLETE HORSEPLAY IS PERMITTED IN PLATFORM NOT ALLOW PERSONNEL TO TAMPER WITH SERVICE OR OPERATE THIS MACHINE FROM THE GROUND WITH PERSONNEL IN PLATFORM EXCEPT IN AN EMERGENCY 3120781 JLG Lift 1 5 SECTION 1 SAFETY PRECAUTIONS Tilt Back Assembly Set up Safety EL36 amp EL41 Machines Only REMOVE ALL TOOLS OR DEBRIS FROM PLATFORM BEFORE TILTING MACHINE INTO THE TILT BACK POSITION STOW ALL OUTRIGGERS ONLY TILT MACHINE BACK TO TILTED POSITION ON A FLAT FIRM AND LEVEL SURFACE 1 6 JLG Lift Figure 1 10 Be Sure Area On Tilt Back Side And Under Tilt Back Arm Is Clear Of Personnel And Or Obstructions Prior To Using Tilt Back 3120781 SECTION 2 PREPARATION AND INSPECTION SECTION 2 PREPARATION AND INSPECTION 2 1 GENERAL This section provides the necessary information needed by those personnel that are responsible to place the machine in operation readiness and lists checks that are performed prior to use of the machine It is important that the information contained
12. 3 meters until you are sure that all damage has been repaired and that all controls and machine components are operating correctly 6 2 Lift 6 4 INCIDENT NOTIFICATION It is imperative that JLG Industries Inc be notified imme diately of any incident involving a JLG product Even if no injury or property damage is evident the Product Safety and Reliability Department at the factory should be con tacted by telephone and provided with all necessary details JLG Phone 877 JLG SAFE 554 7233 8am till 4 45pm EST Email productsafety jlg com It should be noted that failure to notify the Manufacturer of an incident involving a JLG Industries product within 48 hours of such an occurrence may void any warranty con sideration on that particular machine 3120781 SECTION 7 INSPECTION AND REPAIR LOG SECTION 7 INSPECTION AND REPAIR LOG Machine Serial Number Table 7 1 Inspection and Repair Log Date Comments 3120781 JLG Lift 7 1 SECTION 7 INSPECTION AND REPAIR LOG Table 7 1 Inspection and Repair Log Date Comments 7 2 JLG Lift 3120781 CALIFORNIAN PROPOSITION 65 BATTERY WARNING Battery posts terminals and related accessories contain lead and lead compounds chemica
13. ALWAYS TRAVEL UP OR DOWN A SLOPE WITH THE PLATORM END OF THE MACHINE POSITIONED TOWARDS THE LOW SIDE OF THE SLOPE THE OPERATOR AND ASSISTANT MUST WALK BESIDE AND GUIDE THE MACHINE WITH THE HANDLES ON THE MAST CROSSBAR NEVER POSITION THE UNIT SIDEWAYS ON A SLOPE USE CAUTION AND CHECK CLEARANCES WHEN MOVING MACHINE IN RESTRICTED OR CLOSE QUAR TERS ALWAYS USE AN ASSISTANT WHEN MOVING MACHINE IN AREAS WHERE VISION 15 OBSTRUCTED KEEP NON OPERATING PERSONNEL AT LEAST 6 FEET 1 8 M AWAY FROM MACHINE DURING TRANS PORTING OPERATIONS 1 2 JLG Lift 3120781 SECTION 1 SAFETY PRECAUTIONS Figure 1 4 Two People May Be Required on Slopes Up To Five Degrees Also Always Travel With Platform End On The Low Side of Slope 1 5 PRE OPERATIONAL SAFETY MACHINE TRAFFIC SUCH AS FORKLIFTS CRANES AND OTHER CONSTRUCTION EQUIPMENT e SET UP MACHINE FOR OPERATION ONLY ON A SMOOTH FIRM SURFACE ON WHICH THE MACHINE IS CAPABLE OF BEING LEVELED ENSURE THAT OPERATORS OF OTHER OVERHEAD AND FLOOR LEVEL MACHINES ARE AWARE OF THE AERIAL PLATFORMS PRESENCE DISCONNECT POWER TO OVERHEAD CRANES BARRICADE FLOOR AREA IF NECESSARY PRECAUTIONS TO AVOID ALL KNOWN HAZARDS IN THE WORK AREA MUST BE TAKEN BY THE OPERA Figure 1 5 Read Your Manual TOR AND HIS SUPERVISOR BEFORE STARTING THE WORK READ YOUR MANUAL UNDERSTAND WHAT YOU VE DO NOT OPERATE TIE MACHINE ees IT ERE READ THEN BEGIN OPERATIONS BEEN SERVIC
14. Ft d d Bate dee RC e 7 1 ii JLG Lift 3120781 SECTION 1 SAFETY PRECAUTIONS SECTION 1 SAFETY PRECAUTIONS 11 GENERAL This section prescribes the proper and safe practices for major areas of machine usage which have been divided into three basic categories Transporting Pre Operation and Operation In order to promote proper usage of the machine it is mandatory that a daily routine be estab lished based on instruction given in this section A mainte nance program must also be established by a qualified person and must be followed to ensure that the machine is safe to operate The user operator of the machine should not accept oper ating responsibility until this manual has been READ and UNDERSTOOD and operating instructions of the machine under the supervision of an experienced and qualified operator has been completed If there is a question on application and or operation JLG Industries Product Safety and Reliability should be consulted A WARNING MODIFICATION OF THE MACHINE WITHOUT APPROVAL OF JLG INDUSTRIES OR CERTIFICATION BY A NATIONALLY RECOG NIZED TESTING LAB TO BE IN CONFORMITY WITH APPLICABLE OSHA REGULATIONS AND TO BE AT LEAST AS SAFE AS BEFORE MODIFICATION IS PROHIBITED AND IS A VIOLATION OF OSHA RULES 1 2 ELECTROCUTION HAZARD Minimum safe approach distances M S A D to ener gized exposed or insulated power lines and parts A DANGER DO NOT MANEUVER MACHINE OR PERSONNEL TO DISTANCE
15. clockwise just enough to start raising the side lifting rails lifting the weight off of the quick release pins installed through the side rail adjust bracket and the straddle end support ver tical rails Remove ONLY the two 2 SIDE RAIL QUICK RELEASE PINS installed through each side lifting rail adjust bracket and the straddle end support ver tical rails at all four 4 corners of the straddle exten sion See Figure 5 4 A WARNING DO NOT REMOVE THE END CAP PIN FROM THE ADJUST BRACKET UNTIL THE AM EL MACHINE IS FULLY LOWERED TO ADJUST BRACKET C END CAP PIN SIDE RAIL SEE WARNING QUICK RELEASE BELOW PINS END CAP ADJUST SCREW Figure 5 4 Lowering AM EL Machine on Straddle Unit Side Lifting Rail Quick Release Pins THE GROUND ON ITS CASTOR WHEELS AND STRADDLE END SUPPORTS ARE BEING DISASSEMBLED FROM SIDE RAILS SEE FIGURE 5 5 5 Carefully lower the side lifting rails and AM EL machine evenly by turning the winch handle at each straddle end support counter clockwise until the AM EL machine is fully lowered to the ground on it s caster wheels Straddle and AM EL Machine Disassembly Once the AM EL machine is lowered on its castor wheels and outriggers are removed disassembly of the unit is accomplished by reversing the procedures in previous sub section Mounting Straddle Extension to AM EL Machine from steps 1 through 13 NOTE Lock the castor wheels on the end straddl
16. Clear When Plat Figure 1 9 Falling from Platform could cause form Is Being Raised Or Lowered Death or Serious Injury CHECK CLEARANCES ABOVE ON SIDES AND BOT DURING PLATFORM OPERATION KEEP ALL BODY TOM OF PLATFORM WHEN RAISING AND LOWERING PARTS INSIDE PLATFORM RAILINGS PLATFORM e NEVER POSITION LADDERS STEPS OR SIMILAR e NEVER USE THE MAST TO GAIN ACCESS TO OR ITEMS ON UNIT TO PROVIDE ADDITIONAL REACH LEAVE PLATFORM FOR ANY PURPOSE e WHEN WORKING FROM PLATFORM BOTH FEET DO NOT ATTACH OVERHANGING LOADS TO THE MUST BE FIRMLY POSITIONED ON DECK PLATFORM OR INCREASE THE PLATFORM SIZE WITH UNAUTHORIZED DECK EXTENSIONS OR ATTACH DO NOT EXTEND REACH LIMITS OF THIS MACHINE MENTS WITH ADDITIONAL EQUIPMENT SUCH AS PLANKS BOXES ETC DO NOT TIE OFF MACHINE TO ANY ADJACENT STRUCTURE NEVER ATTACH WIRE CABLE OR ANY DO NOT USE LADDERS ON OR AGAINST MACHINE SIMILAR ITEMS TO PLATFORM DO NOT PERFORM WORK THAT WILL SUBJECT UNIT TO A HORIZONTAL FORCE OR CREATE A ROCKING TRANSFERS BETWEEN A STRUCTURE AND THE MOTION OF THE PLATFORM PLATFORM EXPOSE OPERATORS TO FALL POTEN DO NOT OPERATE MACHINE FROM PLATFORM WITHOUT THE PLATFORM GATE IN PLACE AND ACCOMPLISHED TLE JOR TWO LANE PROPERLY CLOSED THIS IS A SAFETY VIOLATION YARDS WILL BE USED AND THE PLATFORM MUST BE ALWAYS ENSURE THAT POWER TOOLS ARE PROP WITHIN 1 FOOT 0 3 M OF THE ADJACENT SAFE ERLY STOWED AND NEVER LEFT HANGING BY THEIR AND SECURE
17. LESS THAN M S A D SEE TABLE 1 1 ASSUME ALL ELECTRI CAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE THIS MACHINE DOES NOT PROVIDE PROTECTION FROM CON TACT WITH OR PROXIMITY TO AN ELECTRICALLY CHARGED CONDUCTOR MAINTAIN A CLEARANCE OF AT LEAST 10 FT 3M BETWEEN ANY PART OF THE MACHINE AND ANY ELECTRI CAL LINE OR APPARATUS CARRYING UP TO 50 000 VOLTS 1 FT 0 3M ADDITIONAL CLEARANCE IS REQUIRED FOR EVERY ADDITIONAL 30 000 VOLTS OR LESS ALLOW FOR PLATFORM SWAY ROCK OR SAG AND ELECTRICAL LINE SWAYING SEE FOLLOWING TABLE 3120781 Table 1 1 Minimum Safe Approach Distance to energized power lines or parts VOLTAGE RANGE MINIMUM SAFE DISTANCE PHASE TO PHASE Feet m 0 300V Avoid Contact Over300Vto50KV 10ft 3m Over50KVto200KV 15ft 4 6m Over200KVto350KV 20ft 6m Over350KVto500KV 251 7 6m Over500KVto750KV 351 10 6m Over750KVto1000KV 45ft 13 7 m Figure 1 1 Electrocution Hazard 1 3 TRANSPORTING Before transporting the machine the user operator must be familiar with the proper procedures for transporting the machine as well as the weight and size of the machine The user operator should be familiar with the surrounding work area and surface before transporting the machine The work area must be a smooth firm surface on which machine is capable of being leveled NOTE Remember that the key to safe and proper usage is common sense and
18. Machine Set Up amp Operation i e install outriggers level machine make sure all wheels are off ground etc 2 Enter platform raise and lower platform 2 ft to 3 ft 61m to 92 m several times Check for smooth ele vation and lowering of platform 3 With platform completely lowered check hydraulic oil level in reservoir at ground control station Main tain an oil level to the Fill to Line indicator on the side of the reservoir NEVER USE HYDRAULIC BRAKE FLUID refer to the Lubrication Chart Figure 7 2 for specific requirements 2 6 TORQUE REQUIREMENTS The Torque Chart Figure 2 6 consists of standard torque values based on bolt diameter and grade it also specifies dry and wet torque values in accordance with recom mended shop practices This chart is provided as an aid to the user operator in the event he she notices a condi tion that requires prompt attention during the walk around inspection or during operation until the proper service per sonnel can be notified Utilizing this Torque Chart in con junction with the preventive maintenance section in Section 8 will enhance the safety reliability and perfor mance of the machine JLG Lift 3120781 SECTION 2 PREPARATION AND INSPECTION 2 7 BATTERY CHARGING amp MAINTENANCE EL DC MODELS ONLY EL DC Models are equipped with 12 volt 10 amp output battery chargers U S A 110 240V AC 50 60Hz input The battery charger has a microprocessor
19. Phone 47 6682 2000 Fax 47 6682 2001 Plataformas Elevadoras JLG Iberica S L Trapadella 2 P I Castellbisbal Sur 08755Castellbisbal Spain Phone 34 93 77 24700 Fax 34 93 77 11762 JLG Industries Italia Via Po 22 20010 Pregnana Milanese MI Italy Phone 39 02 9359 5210 Fax 39 02 9359 5845 JLG Polska UI Krolewska 00 060 Warsawa Poland Phone 48 91 4320 245 Fax 48 91 4358 200 JLG Industries Sweden Enkopingsvagen 150 Box 704 SE 175 27 Jarfalla Sweden Phone 46 8 506 59500 Fax 46 8 506 59534
20. Product Safety and Reliability Department at JLG Industries Inc at 877 JLG SAFE 877 554 7233 Operator Responsibility The operator must be instructed that he has the responsi bility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site and to request further information from his supervisor or JLG Industries Inc NOTE If you require further operator and service training in addition to the information supplied with your aerial work platform please contact JLG Industries Inc 1 JLG Drive McConnellsburg PA 17233 or telephone toll free at 877 554 7233 3120781 JLG Lift 3 1 SECTION 3 USER RESPONSIBILITIES amp MACHINE CONTROLS 3 3 OPERATING CHARACTERISTICS AND LIMITATIONS General A thorough knowledge of the operating characteristics and limitations of the machine is always the first require ment for any user regardless of user s experience with similar types of equipment Placards See Figures 3 3 3 4 3 5 amp 3 6 Important points to remember during operation are pro vided at the control stations by DANGER WARNING CAUTION IMPORTANT and INSTRUCTION placards This information is placed at various locations on the machine for the express purpose of alerting personnel of potential hazards constituted by the operating characteristics and load limitations of the machine See Foreword at the start of this manua
21. The platform is now ready for operation 4 5 STOWING MACHINE 1 Ensure that platform is fully lowered turn POWER ON OFF key switch on the Ground Control Station to the OFF position 2 Place outrigger beams in stowage sockets on both sides of mast behind platform A IMPORTANT WHEN MOVING MACHINE PLEASE FOLLOW ALL SAFETY PRECAU TIONS DESCRIBED IN SECTION 1 5 TRANSPORT SAFETY OF THIS MANUAL ALSO SEE SECTION 4 6 TRANSPORTING AND LIFTING FOR PROPER PROCEDURES FOR TRANSPORTING 3 Move machine to a well protected and well venti lated area If necessary cover the machine so it will be protected if in a hostile environment 4 Chock at least two wheels when parking machine for an extended period of time 5 If necessary remove key from Ground Control Panel POWER ON OFF key switch to disable machine from unauthorized use NOTE If required DC machine batteries should be charged in preparation for next work day in accordance with Section 2 7 Battery Charging DC Machines 4 6 TRANSPORTING AND LIFTING General All EL models may be transported from worksite to work site using any of the following methods Pushing the machine around on its base wheels Pushing the machine around in Tilt Back mode See note following Move with a forklift truck using the forklift pockets under the mast end of the baseframe 3120781 SECTION 4 MACHINE OPERATION Load the machine
22. Truck JLG Lift 3120781 SECTION 4 MACHINE OPERATION Transport Vehicle Tie Down 3120781 See Figures 4 5 4 6 amp 4 7 When placing the EL machine onto a transport vehicle for transport to another worksite always tie machine securely to the transport vehicle using the tie down lugs provided on the machine There are three tie down lugs one on the rear of the machine and one on each side There are also two cross strap saddles at the center on each side of the base frame Use the tie down lugs and cross strap sad dles as needed Tie down methods shown are for illustra tive purposes only i J FRONT OF TRUCK BED C 4 TIED 2 TIED TO SIDE SIDE LUG j peser i TAILGATE VIEW FROM OVERHEAD Figure 4 5 EL Tie Down Procedure When loaded into a Pick up Truck bed using the optional load device Lifting If it becomes necessary to lift the machine use suitable lifting equipment capable of handling the weight of the machine see below NOTE Fork lifts cranes chains slings etc must be capa ble of ha
23. bo or el 1 1 1 4 Transport Safely sede ERE E ES Sh ew bus 1 2 1 5 Pre Operational Safety eed De ewe e pete PAS p ERR dies 1 3 1 6 Operating Safety conis Rae Ee altace FORERO Ree e rag dus 1 4 SECTION 2 PREPARATION AND INSPECTION 2 1 General SEs Oe ae eh so Sa ME a ak ee eh ea cud ete ia gees 2 1 2 2 Preparation For Use os ncaa MEG Seanad REL 2 1 2 3 Delivery And Frequent 1 5 2 1 2 4 Daily Walk around 2 0 2 2 2 5 Daily Functional Check 2 Shite sabe da who p uta 2 4 2 6 Torque Requirements ee sh Rr EA EEA 2 4 2 7 Battery Charging amp Maintenance EL DC Models Only 2 5 SECTION 3 USER RESPONSIBILITIES amp MACHINE CONTROLS 3 1 General xw sesiapa ek iterum diss uet Pee e PU e asa lay 3 1 3 2 Personnel Training 4 e RR RR RO ee eae 3 1 3 3 Operating Characteristics And Limitations 3 2 3 4 Controls And Indicators u od RE erm uve RES UN Ae Sa Ed Da 3 2 SECTION 4 MACHINE OPERATION 4 1 Machine Description u L RP VENDEUR rU b ER 4 1 4 2 simus RU hae ERR 4 1 4 3 Machine Set up And Operation e 4 2 4 4 Quick Change Platform nce ERI e RI Ee v ede
24. by authorized personnel who have demonstrated that they understand the proper operation and maintenance of the machine It is important that all personnel who are assigned to and responsible for the operation and mainte nance of the machine undergo a thorough training pro gram and check out period in order to become familiar with the characteristics prior to operating the machine In addition personnel operating the machine should be familiar with the ANSI A92 3 1990 Manual of Responsibili ties supplied with this machine This standard contains sections outlining the responsibilities of the owners users operators lessors and lessees concerning safety training inspection maintenance application and operation Persons under the influence of drugs or alcohol or who are subject to seizures dizziness or loss of physical con trol must not be permitted to operate the machine Operator Training Operator training must include instruction in the following 1 Use and limitations of the platform controls ground controls and emergency controls 2 Knowledge and understanding of this manual the control markings instructions and warnings on the machine itself and the JLG Manually Propelled Aerial Work Platform Safety video supplied with this machine 3 Knowledge and understanding of all safety work rules of the employer and Federal State and Local Statutes including training in the recognition and avoidance of potential ha
25. controlled automatic charge sensing circuit which can determine cell voltage and regulate charger output as required The charger automatically terminates charging when a full bat tery charge is acheived Battery Maintenance and Safety Practices See Figure 2 2 A CAUTION ENSURE THAT BATTERY ACID DOES NOT COME INTO CONTACT WITH SKIN OR CLOTHING WEAR PROTECTIVE CLOTHING AND EYEWEAR WHEN WORKING WITH BATTERIES NEUTRALIZE ANY BATTERY ACID SPILLS WITH BAKING SODA AND WATER BATTERY ACID RELEASES AN EXPLOSIVE GAS WHILE CHARG ING ALLOW NO OPEN FLAMES SPARKS OR LIGHTED TOBACCO PRODUCTS IN THE AREA WHILE CHARGING BATTERIES CHARGE BATTERIES ONLY IN A WELL VENTILATED AREA ADD ONLY DISTILLED WATER TO BATTERIES WHEN ADDING DISTILLED WATER TO THE BATTERIES A NON METALLIC CON TAINER AND OR FUNNEL MUST BE USED Check the electrolyte level of the batteries often adding only distilled water when required When fully charged battery fluid level should be 1 8 below vent tubes See Figure 2 2 DO NOT fill to bottom of vent tubes DO NOT allow fluid level to go below the top of the plates when charging or operating Battery Charger Operation See Figure 2 3 amp 2 4 Position machine in well ventilated area near an AC electri cal outlet and set the Ground Control PLAT OFF GRND key switch to the OFF position A IMPORTANT ALWAYS CHECK THE VOLTAGE SELECT SWITCH ON THE FACE OF THE BATTERY CHARGER BEFORE OPERAT
26. damage or corrosion Battery box pivots freely when machine is tilted for transporting 36EL 41EL Models Only Outrigger Interlock Indicator LED s Properly secured no visible damage Outrigger Sockets Properly secured to frame no visible damage cracks distortion etc Outrigger lock release pins in place and secure no visible damage Outrigger interlock contacts inside outrig ger sockets secure and clean Outrigger Beams No visible damage cracks dis tortion etc outrigger interlock contacts properly installed and clean Leveling jacks secure lubri cated and functioning properly Motor Pump Reservoir Unit All properly secured no visible damage no evidence of hydraulic leaks Check that hydraulic reservoir fluid level is filled to the Fill to Line mark on the side of the reservoir Manual Descent Control Valve Properly secured no loose or missing parts no visible damage Ground Controls Key switch operable no visible damage placards secure and legible emergency stop switch no visible damage and properly set for operation Mast Installation Mast sections properly secured no visible damage to mast sections no loose or missing parts slide pads properly secured Mast chains and cables properly secured lubricated and undamaged Sequencing cables properly secured and undamaged Guard Rail Installation All railings securely attached no visible damage no missing parts slid ing entr
27. each user operator inspect the machine before operation even if the machine has already been put into service under another user operator This Daily Walk Around Inspection is the preferred method of inspec tion General Begin the Walk Around Inspection See Table 2 1 at item 1 listed following Continue around machine check ing each item in sequence for the conditions listed in the Walk Around Inspection Check list A WARNING TO AVOID INJURY DO NOT OPERATE MACHINE UNTIL ALL MAL FUNCTIONS HAVE BEEN CORRECTED USE OF A MALFUNC TIONING MACHINE IS A SAFETY VIOLATION TO AVOID POSSIBLE INJURY BE SURE MACHINE POWER IS OFF DURING WALK AROUND INSPECTION NOTE Do not overlook visual inspection of chassis under side Checking this area often results in discovery of 10 11 12 2 2 Lift conditions which could cause extensive machine damage Wheels and Casters Properly secured wheels and casters turn freely and are properly lubricated Check for any visible damage Base Frame No visible damage components properly secured no loose wires dangling below base bubble level in place and functioning properly Tilt Back Assembly 36EL 41EL Models Only Properly secured no visible damage no parts miss ing i e safety pins gas spring cylinders caster wheels etc Battery Battery Charger Installation DC Machines Proper battery electrolyte level cables secure no
28. in this section be read and understood before any attempt is made to operate the machine Ensure that all the necessary inspections have been completed successfully before placing the machine into service These procedures will aid in obtaining maxi mum service life and safe operation A IMPORTANT SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON TROL OVER THE FIELD INSPECTION AND MAINTENANCE THIS IS THE RESPONSIBILITY OF THE OWNER OPERATOR 2 2 PREPARATION FOR USE Before a new machine is put into operation it must be carefully inspected for any evidence of damage resulting from shipment and inspected periodically thereafter as outlined in Section 2 3 Delivery and Periodic Inspection The unit should be thoroughly checked for hydraulic leaks during initial start up and run A check of all components should be made to assure their security All preparation necessary to place the machine in opera tion readiness status are the responsibility of manage ment personnel Preparation requires good common sense i e lift works smoothly coupled with a series of visual inspections The mandatory requirements are given in Section 2 4 Daily Walk Around Inspection It should be assured that the items appearing in the Deliv ery and Frequent Inspection and Functional Check are complied with prior to putting the machine into service NOTE This machine requires periodic safety and mainte nance inspections An annual inspection shall be p
29. its careful application A WARNING FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN THIS SECTION AND ON MACHINE MAY RESULT IN MACHINE DAMAGE PERSONNEL INJURY OR DEATH AND IS A SAFETY VIOLATION JLG Lift 1 1 SECTION 1 SAFETY PRECAUTIONS 1 4 TRANSPORT SAFETY COMPLETELY EMPTY PLATFORM OF TOOLS AND DEBRIS BEFORE MOVING MACHINE FULLY LOWER PLATFORM REMOVE AND STOW OUT RIGGERS WHILE MACHINE IS BEING MOVED NEVER ALLOW PERSONNEL IN PLATFORM WHILE MOVING MACHINE A WARNING FAILURE TO OBSERVE THE FOLLOWING TIPPING HAZARD INSTRUCTIONS COULD CAUSE THE UNIT TO TIP OVER OR BE HARD TO CONTROL WHEN BEING MOVED WHICH COULD RESULT IN SERIOUS INJURY OR DEATH DUE TO BEING PINNED OR CRUSHED BY THE UNIT ON A LEVEL SURFACE ALWAYS TRAVEL WITH THE PLATFORM END LEADING THE WAY WATCH FOR OBSTRUCTIONS AROUND MACHINE AND OVERHEAD WHEN MOVING e CHECK TRAVEL PATH FOR PERSONS HOLES BUMPS DROP OFFS OBSTRUCTIONS DEBRIS AND COVERINGS WHICH MAY CONCEAL HOLES AND OTHER HAZARDS AS TIPPING COULD OCCUR BEFORE MOVING MACHINE ON FLOORS TRUCKS AND OTHER SURFACES CHECK ALLOWABLE CAPACITY OF SURFACES TWO PEOPLE ARE REQUIRED ON SLOPES UP TO 5 DEGREES A FORKLIFT MUST BE USED WHEN MOV ING UNITS ON SLOPES GREATER THAN 5 DEGREES Figure 1 2 Use Handles Provided On Mast Crossbar To Move Machine Figure 1 3 Do Not Move Unit on Soft or Uneven Sur faces or Over Obstructions Bumps Debris Etc
30. 25EL DC 350 Ib 160 kg 30EL AC 350 Ib 160 kg 30EL DC 350 Ib 160 kg 36EL AC 300 Ib 135 36EL DC 300 Ib 135 41EL AC 300 Ib 135 kg 41bEL DC 300 Ib 135kg 3120781 Platform Operation A WARNING DO NOT ATTEMPT TO RAISE THE PLATFORM UNLESS OUTRIG GERS ARE PROPERLY INSTALLED AND MACHINED IS LEVELED ON A SMOOTH FIRM SURFACE BEFORE AND WHILE RAISING THE PLATFORM CHECK CLEAR ANCES ABOVE AND AROUND PLATFORM AND MAST TO ENSURE ADEQUATE CLEARANCE OF SURROUNDING OBJECTS AND PERSONNEL 1 Enter platform and close gate slide bar NOTE On platform control panel the FUNCTION ENABLE green button must be depressed simultaneously with either the UP or DOWN button in order for these functions to work 2 To raise platform up depress the FUNCTION ENABLE BUTTON green and platform UP button top white button on the platform control panel simultaneously Upon reaching desired elevation level release UP and FUNCTION ENABLE buttons A WARNING ENSURE AREA BENEATH PLATFORM IS FREE OF PERSONNEL AND OBSTRUCTIONS PRIOR TO LOWERING PLATFORM 3 To lower platform depress FUNCTION ENABLE BUTTON green and platform DOWN button bot tom white button on control panel simultaneously Upon reaching desired elevation level release DOWN and FUNCTION ENABLE buttons JLG Lift 4 3 SECTION 4 MACHINE OPERATION PLATFORM UPPER MOUNT S UPPER MOUNT PINS PLATFORM LOWER MOUNT
31. AC power cord and stow the cord in the opening in the battery charger carrier beside charger Abnormal Cycle Indicator LED If the ABNORMAL CYCLE indicator LED should come on 4 When ready to charge the CHARGER ON LED and during the normal charging cycle of the batteries it could the INCOMPLETE CHARGE 25 LED on the front indicate any of the following conditions panel of the charger will light up the charger will then begin to charge the batteries The AC input to the charger was interrupted i e local power failure or charger cable was unplugged or NOTE If the ABNORMAL CYCLE LED comes on and stays bumped and power was interrupted intermittently on at any time during the charge cycle see sub sec tion following about the ABNORMAL CYCLE indica A dead cell or cells in the battery would prevent the tor LED charger from sensing enough voltage to complete the battery charge 5 When the battery cell voltage reaches 2 37 V cell the One or more of the battery terminal connections loose 80 CHARGE LED on the front panel of the charger or corroded resulting in an intermittent incomplete cir will light up The charger then continues to monitor cuit the increase in charge until it sees no increase and then terminates the charging process OF CHARGE IN PROGRESS D mam 1009 3 GREEN LED S O 80 WARNING i 2 W 259 CIRCUIT CHARGER A BREAKERS GREEN LED D P ABNORMAL CYCLE 120 7 7 240
32. CALS ARE MISSING OR ILLEGIBLE NEVER EXCEED MANUFACTURERS RATED PLAT FORM CAPACITY REFER TO CAPACITY DECAL ON MACHINE OPERATE AC UNITS WITH AN EXTENSION CORD WIRE RATED AT A MINIMUM OF 15 AMPS THE MACHINE IS EQUIPPED WITH AN OUTRIGGER INTERLOCK SYSTEM THAT WILL NOT ALLOW THE PLATFORM TO BE RAISED UNLESS ALL FOUR OUT RIGGERS ARE PROPERLY INSTALLED AND MACHINE IS LEVELED w Figure 1 7 Death or Serious Injury Could Occur from a Tip Over AND ALL WHEELS ARE COMPLETELY OFF THE GROUND DO NOT OPERATE MACHINE ON SOFT FOOTING THAT WILL ALLOW LEVELING JACKS TO SETTLE INTO OR BREAK THROUGH SURFACE NEVER OPERATE A MALFUNCTIONING MACHINE IF A MALFUNCTION OCCURS SHUT DOWN THE MACHINE REMOVE IT FROM SERVICE AND NOTIFY PROPER AUTHORITIES Figure 1 6 Always Look in the Direction of Movement WHEN APPLICABLE BY REASON OF LOCAL REGULA Watch for Overhead and Other Obstructions TIONS OR JOBSITE EMPLOYER SAFETY RULES PERSONNEL IN THE PLATFORM SHALL AT ALL TIMES DO NOT ENTER PLATFORM UNTIL ALL LEVELING WEARAPFROVED FACE PROTECTION DEVICES JACKS HAVE BEEN PROPERLY ADJUSTED AND THE OTHER SAFETY GEAR AS REQUIRED A LANYARD UNIT S BASE FRAME IS LEVEL ACCORDING TO THE ATTACHMENT IS SUPPLIED ON THE SIDE OF THE BUBBLE LEVELING INDICATOR ON BASE FRAME MACHINE S MAST 1 4 JLG Lift 3120781 SECTION 1 SAFETY PRECAUTIONS x gt Figure 1 8 Personnel Must Stand
33. ED AND MAINTAINED ACCORDING TO ALLOW ONLY THOSE AUTHORIZED AND QUALIFIED Te EN SPECIFICATIONS AND PERSONNEL TO OPERATE MACHINE WHO HAVE DEMONSTRATED THAT THEY UNDERSTAND SAFE ENSURE DAILY INSPECTION AND FUNCTION CHECK AND PROPER OPERATION AND MAINTENANCE OF IS PERFORMED PRIOR TO PLACING MACHINE INTO THE UNIT OPERATION HAVE AUTHORIZED PERSONNEL TAKE ANY NECESSARY CORRECTIVE ACTION BEFORE AN OPERATOR MUST NOT ACCEPT OPERATING PLACING MACHINE INTO OPERATION RESPONSIBILITIES UNTIL ADEQUATE TRAINING HAS BEEN GIVEN BY COMPETENT AND AUTHORIZED NEVER DISABLE OR MODIFY ANY SAFETY DEVICE ANY MODIFICATION OF THE MACHINE IS A SAFETY PERSONS VIOLATION AND IS A VIOLATION OF OSHA AND ANSI BEFORE OPERATION CHECK WORK AREA FOR RULES OVERHEAD ELECTRIC LINES SEE ELECTROCUTION DO NOT OPERATE MACHINE WHEN EXPOSED TO HAZARD SECTION 1 2 HIGH WIND RAIN OR SNOW 3120781 JLG Lift 1 3 SECTION 1 SAFETY PRECAUTIONS e NEVER OPERATE OR RAISE PLATFORM WHEN MACHINE IS ON A TRUCK OR OTHER VEHICLE e APPROVED HEAD GEAR I E HARD HAT ETC MUST BE WORN WHEN REQUIRED BY ALL OPERATING AND GROUND PERSONNEL READ AND OBEY ALL DANGER WARNINGS CAU TIONS AND OPERATING INSTRUCTIONS ON MACHINE AND IN THIS MANUAL BE FAMILIAR WITH LOCATION AND OPERATION OF GROUND STATION AND EMERGENCY CONTROLS 1 6 OPERATING SAFETY DO NOT OPERATE ANY MACHINE ON WHICH DAN GER WARNING CAUTION OR INSTRUCTION PLAC ARDS OR DE
34. EVATED PLATFORM UNTIL PLATFORM HAS BEEN SAFELY RESTRAINED FROM ANY MOVEMENT BY BLOCKING OR OVER HEAD SLING BEFORE MAKING ADJUSTMENTS LUBRICATING OR PERFORMING ANY OTHER MAINTENANCE SHUT OFF ALL POWER CONTROLS BATTERY SHOULD ALWAYS BE DISCONNECTED DURING REPLACEMENT OF ELECTRICAL COMPO NENTS KEEP ALL SUPPORT EQUIPMENT AND ATTACH MENTS STOWED IN THEIR PROPER PLACE USE ONLY APPROVED NONFLAMMABLE CLEANING SOLVENTS 3120781 EFFECTIVITY PAGE EFFECTIVITY CHANGES June 15 1999 Original Issue of Manual April 20 2000 Revised Added Proposition 65 to front of manual January 17 2002 Manual Revised 3120781 JLG Lift C EFFECTIVITY PAGE This Page Left Intentionally Blank Lift 3120781 TABLE OF CONTENTS SUBJECT SECTION PARAGRAPH PAGE NO INTRODUCTION OPERATION SAFETY PRECAUTIONS a INTRODUCTION MAINTENANCE SAFETY 5 b A crc IET b B Hydraulic System ana aaah 0 b C Maintenance 2 2 su aut a de en UR dca bp etg e dk a wasa Rae b EFFEGTIVITY CHANGES zie den pp why cance tag aay Dar OP Pes Ob nae eed wae C SECTION 1 SAFETY PRECAUTIONS 1 1 lt Ree EDI but eae IURE Ine de COE er dae 1 1 1 2 Electroc tion Hazard cat cuim rt ete toe d iod sca ire o eden ele ye RED Ba 1 1 1 3 Transporting pu Rod nai iis ETE needed
35. Figure 4 7 EL Machine Tie Down Method 2 Typical Flat Bed Truck 4 10 JLG Lift 3120781 SECTION 5 OPTIONAL EQUIPMENT SECTION 5 OPTIONAL EQUIPMENT 51 OPTIONAL EQUIPMENT The EL Series machines are available with the following optional equipment 22 x 25 Quick Change Platform The 25 long by 22 wide platform features a gull wing gate opening and is attached to the mast using the quick change mount 26 x 26 Quick Change Platform The 26 long by 26 wide platform features a side entry gate opening and is attached to the mast using the quick change mount 28 x 26 Quick Change Platform The 28 long by 22 wide platform features a gull wing gate opening and is attached to the mast using the quick change mount 25 x 26 Step in Molded Platform w Swing up Gate The 25 long by 26 wide Step in Molded Platform features a tough molded shell base and sides mounted to a welded steel frame This step in platform features a swing up gate for easy entry Tool Tray The tool tray is attached to the top rail of the platform allowing for quick access to hand tools or other small items placed in the tray Fluorescent Tube Caddy 3120781 The fluorescent tube caddy is attached to the top rail of the platform allowing for convenient handling when replacing fluorescent tubes Lifting Hook The optional lifting hook is mounted at the top rear of the first mast section The hook is use
36. G AROUND ELECTRICAL COMPONENTS 5 2 JLG Lift 3120781 SECTION 5 OPTIONAL EQUIPMENT NOTE 3120781 YELLOW POTTED RELAY Note Cut 1 GREEN 1 YEL and 1 1 wire and install Adapter Harness with Butt Splice Terminals GROMMET CROSSMEMBER p OUTPUT Wer Figure 5 2 Straddle Adapter Wiring Harness to AM EL Wiring Connections The holes in the base frame for mounting the spring clips and routing the wires through the center cross member to the interlock relay may already exist on late model machines See Figure 5 1 If not continue with Step 3 if holes are there jump to Step 5 Drill two 2 219 diameter 7 32 holes two 2 per side for each spring clip into the left and right fork pockets locate holes at dimensions as shown in Figure 5 1 Drill two 2 50 diameter 1 2 holes one 1 per side into the center frame crossmember as shown in Figure 5 1 insert the wiring grommet to route wir ing for plug ends Install the spring clips to the base frame at location of drilled holes using two 2 10 24 x 625 bolts and two 2 nuts and two 2 lockwashers per spring clip Install the grommets supplied with kit into the 375 dia holes Locate the two short adapter wiring harness with the female plug ends on them Route one through each grommeted hole on the center frame crossmember Wire the adapter wiring harness ends together and to the interlock relay wi
37. HINE OPERATION 41 MACHINE DESCRIPTION The EL Series line of machines are a manually propelled machine with an aerial work platform mounted to an ele vating aluminum mast mechanism The mast is raised and lowered by a hydraulic cylinder extending between mast section 1 and 2 the remaining mast sections are propor tionally extended and retracted using steel chains and cables Hydraulic pressure is supplied to the lift cylinder by an electrically powered hydraulic pump All EL Series feature a steel base frame with aluminum outrigger beams manually leveled and configured in an X pattern The platform may be raised only when lift is positioned on smooth firm surface on which the machine is capable of being leveled The personnel lifts intended purpose is to provide personnel with their tools and supplies access to areas above ground level The JLG personnel lift has a primary operator control sta tion in the platform From this control station the operator can raise and lower the platform A ground control station is also provided This station contains a keyed power on off switch an emergency stop button and an emergency manual decent valve which enables the platform to be lowered to the ground in an emergency if the operator in the platform is unable to do so or if a power failure should occur Instructions and warnings are posted adjacent to both operator control stations and at other places on the machine It is extremel
38. ION IF NOT SET TO THE PROPER AC POWER INPUT VOLTAGE DAMAGE WILL OCCUR TO THE CHARGER 1 Set AC voltage switch on the face of the charger for the local AC line voltage 3120781 BATTERY FILLER CAP FLUID LEVEL OF FULLY VENT TUBE CHARGED BATTERY a PLATES Figure 2 2 Battery Fluid Level DC BATTERY CHARGER AC POWER CORD Shown Stowed x BATTERY BOX amp DC MAIN CHARGER ASSY POWER CONNECTOR from battery to machine Figure 2 3 Battery Box and Charger Assembly D C Model Only 2 Remove the battery charger AC power cable stowed inside the battery charger carrier beside charger Connect the battery charger AC power cable to a properly grounded receptacle use a suitable exten sion cord if necessary 3 When plugged in the charger runs through a self diagnostic check The LED s on the front panel of JLG Lift 2 5 SECTION 2 PREPARATION AND INSPECTION the battery charger flash in the sequence noted fol lowing a First all five 6 LED s on the face of the charger flash three 3 times b Then each LED lights in sequence c Then all five 5 LED s flash three 3 times again 6 The CHARGE COMPLETE 100 LED will come on when the charging process is finished 7 Unplug the charger
39. L Machine See Figure 5 3 1 5 4 Near work area find a suitable area large enough to assemble the AM EL machine to the Straddle Exten sion Kit Assembly area should be a smooth firm level surface on which the assembled straddle extension and AM EL machine can be easily maneuvered Locate both extendable side lifting rails and the four 4 pup outrigger beams Start with either side and install one 1 of the pup outrigger beams into an outrigger socket in the AM EL base Push it in until the locking pin secures the pup beam in place Next pick up one 1 of the side lifting rails position with the outrigger sockets on the bottom align the pup outrigger beam installed in previous step with the appropriate side lifting rail outrigger socket and slide the side lifting rail onto the outrigger beam On the same side lifting rail install the remaining pup outrigger beam into the side lifting rail socket and align with the AM EL base outrigger socket Push pup beam in until the locking pin in the AM EL base secures the pup beam in place Mount the remaining side lifting rail by repeating the instructions in steps 4 and 5 Next locate either end straddle support mount end straddle support with the winch handle positioned to outside align the two vertical rails of the end strad dle support with the adjust bracket opening on ends of lifting rails NOTE Lock the castor wheels on the bottom
40. MAXIMUM CAPACITY DECAL ENABLE U S A 20 25 30EL 350 LB P N 1703783 36 41EL 300 LB P N 1703782 MAXIMUM CAPACITY DANGER machine or load and any electrical line or apparatus charged up to 50 000 volts One foot additional clearance is required for each additional o 30 000 volts or less 9m Allowances must be made for operator error machine deflection and electrical line swaying ELECTROCUTION HAZARD This machine is not insulated Maintain a clearance of at least 10 ft between any part of 2 Death or serious injury will occur from contact or pena too close to electrical lines P N 1703701 See Figure 3 4 P N 1703778 P N 3251243 Hr _ Ip 240v 50HZ 50HZ Ie P N 1703788 P N 3251242 i P N 1703681 rm ERI Figure 3 4 Decal Locations Front View 3 4 Lift 3120781 SECTION 3 USER RESPONSIBILITIES amp MACHINE CONTROLS snou s JO ule p s u1 enjIe4 91e suqep sduinq suononujsqo 10 se2eyns YOS UO jou dols uo s ewepis uan J9A9N e uey sedo s uo pesn eq jsnui V 0 dn sadojs uo ajdoad om dols jo apis
41. N SOFT OR UNEVEN SUR FACES OR OVER OBSTRUCTIONS BUMPS DEBRIS ETC A IMPORTANT BEFORE MOVING A MACHINE BY PUSHING IF NECESSARY REMOVE OUTRIGGERS AND SECURE ANY TOOLS OR OBJECTS WHICH MAY OTHERWISE FALL OFF AND CAUSE INJURY OR BE DAMAGED DURING TRANSPORT 3120781 Tilt Back Assembly Set up EL36 EL41 See Figure 4 3 A IMPORTANT CAREFULLY REVIEW ALL SAFETY PRECAUTIONS NOTED IN SEC TION 1 6 OPERATING SAFETY SUB SECTION TILT BACK ASSEM BLY SAFETY BEFORE ATTEMPTING TO TILT MACHINE 1 Photo 1 Move machine to an area clear and free of obstructions in direction machine is to be tilted A IMPORTANT PLATFORM MUST BE FULLY LOWERED AND OUTRIGGER BEAMS MUST BE REMOVED FROM OUTRIGGER SOCKETS IN BASE FRAME TO PERFORM THIS OPERATION PREFERABLY PLACE BEAMS IN STOWAGE SOCKETS ON EACH SIDE OF PLATFORM 2 Photo 2 Hold on to the tilt back assembly and remove the release pins located on both ends of the mast support crossbar from the mast support bracket on the back of mast 3 Photo 3 Carefully lower the tilt back assembly as far as it will go 4 Photo 4 Grasp either of the gas spring assemblies on the tilt back assembly and pull upward out of spring clip 5 Photo 4 Guide the groove pins on the free end of the gas spring assy into the slot on the mast cross bar support bracket attached to the rear of the mast the til back assembly will need to be lifted some to perform this operation Sec
42. NOTE the outrigger interlock LED s are illuminated LED s are located on the inside of frame on end straddle supports just above each castor wheel If all four 4 interlock LED s are illuminated on the straddle extension power is then supplied to the AM EL platform controls Recheck each of the following to insure the lift is properly set up and ready to use a All pup outrigger beam adapters are locked and secured b Side rail adjust bracket locking pins are installed and tension is released from winch cables c Adjust bracket end cap adjust screws have been tightened to remove any end to end play in straddle unit d Straddle and AM EL are leveled according to bubble level indicator on AM EL unit e Review the instructions for safe operation of the lift and follow all safety and maintenance proce dures The AM SE Ladder option is available to ease entry into the AM EL platform The ladder is attached to either straddle side lifting rail on the straddle extension A DANGER DO NOT ATTEMPT TO MOVE THE STRADDLE UNIT AROUND WITH THE AM EL MACHINE PLATFORM IN A RAISED POSITION Lowering AM EL Machine on Straddle Unit 1 If necessary remove the outriggers and move the straddle and AM EL unit to an area which will allow access to the straddle end supports Loosen adjust screws on adjust bracket end caps See Figure 5 4 Crank the winch handle on each winch located on straddle end supports
43. R SOCKET ONE AT EACH OUTRIGGER SOCKET Figure 4 1 Outrigger Components Installed 4 2 JLG Lift 3120781 SECTION 4 MACHINE OPERATION 3 With all outriggers inserted and secured with it s locking pin crank each outrigger jack down the min imum amount necessary for all the base wheels to clear the floor The RED outrigger interlock LED s located on side of base frame near each outrigger socket will illuminate when the outrigger beam interlock contact on bottom of each beam is in contact with the socket contacts on the bottom of each outrigger socket 4 With all the base wheels on the machine off the sur face check the bubble level on the base frame and level machine accordingly indicated by the bubble being centered inside the black circle on the bubble level indicator A IMPORTANT MACHINE MUST BE LEVEL CHECK THAT ALL FOUR WHEELS ARE OFF THE FLOOR ALSO ALL FOUR OUTRIGGER INTERLOCK LED S MUST BE ILLUMINATED BEFORE POWER WILL BE SUPPLIED TO THE PLATFORM CONTROL PANEL Platform Loading The platform maximum rated load capacity is shown on a placard located on the platform control panel and is based upon the following criteria Maximum capacity for each model is as follows Table 4 1 Maximum Platform Capacity Standard Platform PLATFORM CAPACITY MODEL ANSI SPEC U S A 20EL AC 350 Ib 160 kg 20EL DC 350 Ib 160 kg 25EL AC 350 Ib 160 kg
44. be wired together and into the existing harness with three 3 16 gauge wires Red White and Green exposed ready for connection 2 Two 2 Spring Clips Four 4 10 24 x 625 long bolts nuts and lock washers 4 Two 2 3 8 I DA 1 2 O D grommets Straddle Adaptor Wiring Installation 1 Set up machine i e install outriggers and level machine From outside raise platform as high as possible to allow access to the wiring on the outrig ger interlock relay attached to the back of the center crossmember on the base frame and also to install the spring clips which hold the three prong twist lock plugs A WARNING NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL PLAT FORM HAS BEEN SAFELY RESTRAINED FROM ANY MOVEMENT BY BLOCKING OR OVERHEAD SLING lI H gt WIRING GROMMET gt lt Tuus 29A 6 Pony HOLES FOR SPRING K CLIP ES P d Pd ADAPTER WIRING PLUGS SHOWN MOUNTED A Figure 5 1 SE Adapter Wiring Kit Hole Locations for Grommet amp Spring Clips Same For Both Sides 2 Place a floor jack or other suitable support between the mast and floor before working underneath plat form A IMPORTANT ON AC MACHINES UNPLUG THE POWER CORD DC POWERED MACHINES DISCONNECT THE MAIN POWER SUPPLY CONNEC TOR ON THE SIDE OF THE BATTERY STORAGE CHARGER BOX THIS WILL PREVENT ANY POSSIBILITY OF GROUNDING ELEC TRICAL CIRCUIT AND CAUSING DAMAGE TO UNIT WHILE WORK IN
45. ck release pin e Turn winch handle to start lifting side rails again observe winch cables If cables are lifting evenly retighten jam nut on threaded end of winch cable If not lifting evenly repeat steps a through e until properly adjusted Connect the outrigger interlock cable ends male from the retractable reels mounted on both end straddle supports to the connector ends female mounted on the AM EL base frame under the plat form Positioning Straddle Unit and Lifting AM EL Machine A IMPORTANT WHEN EXTENDING SIDE LIFTING RAILS DO NOT EXTEND RAILS INTO THE RED ZONE PAINTED ON THE RAILS JLG Lift 3120781 SECTION 5 OPTIONAL EQUIPMENT WINCH ASSY WINCH LIFT SCREW FOR EXTENDIBLE SIDE LIFT RAIL NOTE 3120781 CABLES LOCKING INTERLOCK CABLE RETRACT REEL AM UNIT OUTRIGGERS PUP OUTRIGGER VERTICAL RAL END STRADDLE SUPPORT VERTICAL RAIL iii dl ADJUST BRACKET END CAP amp PIN WINCH CABLE CLEVIS ADJUST Figure 5 3 Straddle Extension Component Assembly The AM EL and Straddle Extension unit can now be rolled into position where needed Make any neces sary adjusts to the Straddle Extension i e extend the side rails or lift side rails with the winch enough to raise the AM EL machine over any obstacles i e seat rows etc before setting
46. d inside the ground control station Platform Control Station See Figure 3 2 1 EMERGENCY STOP SHUT OFF Button An EMERGENCY STOP RED button is provided in order to turn machine power on and off in the plat form and also to turn off machine power in the event of an emergency Power is on when the switch is in the reset position turned completely clockwise out Power is off and all machine functions will stop when button is depressed 2 FUNCTION ENABLE Button This GREEN button must be depressed simulta neously with either the UP or DOWN platform func tion buttons in order to operate the platform 3 Platform UP Button When depressed simultaneously with ENABLE but ton raises the platform to a higher level 4 Platform DOWN Button When depressed simultaneously with ENABLE but ton lowers the platform to a lower level 5 AUXILILARY LOWERING Device Button OPTION This button located on the mast behind the platform control station will in the event of a loss of power from the machines main power source lower the platfom from a raised position times 1 PLATFORM UP BUTTON 1 E FUNCTION ENABLE BUTTON e PLATFORM DOWN BUTTON mr Made with Pride Figure 3 3 Platform Control Station 3120781 JLG Lift 3 3 SECTION 3 USER RESPONSIBILITIES amp MACHINE CONTROLS P N 1703780 Ope SHUT OFF hs gt 4 FUNCTION
47. d to lift the machine up or down to another level Straddle Extension Kit Requires Straddle Adapter See Section 5 2 for Installation and Use instructions The AM SE Straddle Extension Kit attaches to the AM machine allowing a user to lift the machine and move it over obstacles up to four feet in height This allows the machine access to areas above the obstacle Ladder for Straddle Extension This is the ladder for the AM SE Straddle Extension Kit which allows the user access to the AM EL machine once it is raised using the Straddle Kit Extra Power Pack Battery Charger amp Case An extra power pack which includes the battery charger and molded case allows for extended use of an EL machine under high cycle conditions One power pack can be charging while the other is in use Platform Auxiliary Power Lowering Device The Platform Auxiliary Power Lowering device is a switch activated battery backed electrical circuit designed to pro vide power to the platform control box in the event of loss of the machines power supply This can be useful to the operator if the main battery on a DC model becomes depleted or the AC power supply of an AC model is inter rupted while the platform is raised Also if the on off key switch on the ground control station is turned to the off position while the platform is still raised Laser Positioning Device The laser positioning device attaches to the platform rail ing and wh
48. dL Operation and Safety Manual Keep this manual with the machine at all times Model s EL Series 20EL 25EL 36EL 41EL P N 3120781 January 17 2002 1509001 Ee REGISTERED COMPANY MANAGEMENT dL FOREWORD The purpose of this manual is to provide users with the operating procedures essential for the promotion of proper machine operation for its intended purpose It is important to over stress proper machine usage All information in this manual should be READ and UNDERSTOOD before any attempt is made to operate the machine YOUR OPERATING MANUAL IS YOUR MOST IMPORTANT TOOL Keep it with the machine REMEMBER ANY EQUIPMENT IS ONLY AS SAFE AS THE OPERATOR BECAUSE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION PROPER SAFETY PRACTICES ARE THE RESPONSIBILITY OF THE USER AND HIS OPER ATING PERSONNEL ALL INSTRUCTIONS IN THIS MANUAL ARE BASED ON THE USE OF THE MACHINE UNDER PROPER OPERATING CONDITIONS WITH NO DEVIATIONS FROM THE ORIGINAL DESIGN ALTERATION AND OR MODIFICATION OF THE MACHINE IS STRICTLY FORBIDDEN WITHOUT WRITTEN APPROVAL FROM JLG INDUSTRIES PER OSHA REGULATIONS THIS SAFETY ALERT SYMBOL IS USED TO CALL ATTENTION TO POTENTIAL HAZARDS WHICH MAY LEAD TO SERIOUS INJURY OR DEATH IF IGNORED Safety of personnel and proper use of the machine are of primary concern DANGER WARNING CAUTION IMPORTANT INSTRUCTIONS and NOTE are inserted t
49. e platform must not exceed the platform total rated capacity 4 2 GENERAL This section provides the necessary information needed to operate the machine Included in this section are the procedures for set up starting stopping raising lower ing platform loading and transporting It is important that the user read and understand the proper procedures before operating the machine Although some of the more important operating safety precautions will be listed in the following paragraph sections it is extremely important all safety precautions in Section 1 Safety Precautions be read and understood before operating machine If a Daily Walk Around Inspection see Section 2 4 has not been completed perform this inspection before starting set up and operation The operator must also be familiar with all machine controls as described in Section 3 User Opera tor Responsibilities and Machine Controls JLG Lift 4 1 SECTION 4 MACHINE OPERATION 4 3 MACHINE SET UP AND OPERATION The following sequence of set up procedures must be fol lowed to safely operate this machine 1 Position machine in work area Work area must a smooth firm surface on which machine is capable of being leveled NOTE If AC powered machine connect machine to a grounded AC receptical with a heavy duty extension cord equipped with an equipment grounding conduc tor also the cord must be capable of handling the maximum amperage draw of t
50. e supports Lift so they are parallel with the outrigger sockets This will help to keep the end straddle support more sta ble during disassembly 3120781 SECTION 6 EMERGENCY PROCEDURES SECTION 6 EMERGENCY PROCEDURES 61 GENERAL INFORMATION This section provides information on procedures to be fol lowed and systems and controls to be used in the event an emergency situation is encountered during machine operation Prior to operation of the machine and periodi cally thereafter the entire operating manual including this section should be reviewed by all personnel whose responsibilities include any work or contact with the machine 6 2 EMERGENCY CONTROLS AND THEIR LOCATIONS A WARNING CHECK MACHINE DAILY TO MAKE SURE EMERGENCY STOP SWITCHES ARE IN PLACE AND OPERATIONAL AND THAT APPLICABLE INSTRUCTIONS ARE IN PLACE AND LEGIBLE Platform Emergency Stop Switch This large red button is located on the platform control station and when depressed will immediately stop the machine from the platform Ground Emergency Stop Switch The ground Emergency Stop switch RED button is located on the Ground Control Station beside the Power On OFF Key switch When depressed will immediately stop the machine Manual Descent Valve Knob The manual descent valve is used in the event of either a total power failure or if the operator in the platform cannot lower the platform himself The manual descent
51. e to determine that they are in safe operating condition 5 Load limits specified by the manufacturer shall not be exceeded 6 Instruction and warning placards must be legible 7 Aerial lifts may be field modified for uses other than those intended by the manufacturer only if certified in writing by the manufacturer or an equivalent entity such as a nationally recognized testing lab to be in conformity to applicable OSHA safety regula tions and to be at least as safe as it was prior to modification 8 Aerial lifts shall not be used near electric power lines unless the lines have been deenergized or adequate clearance is maintained see OSHA 29 CFR 1910 67 and 1926 400 9 Employees using aerial lifts shall be instructed how to recognize and avoid unsafe conditions and haz ards 10 Ground controls shall not be operated unless per mission has been obtained from personnel in the platform except in case of an emergency 11 Regular inspection of the job site and aerial lift shall be performed by competent persons 12 Personnel shall always stand on the floor of the plat form not on boxes planks railing or other devices for work positioning Applicable Federal OSHA regulations as of the date of publication of this manual include but are not limited to 29 CFR 1910 67 29 CFR 1926 20 29 CFR 1926 21 29 CFR 1926 28 29 CFR 1926 400 and 29 CFR 1926 453 Consult the current regulations for the exact wording and f
52. en powered on projects a laser dot on any sur face above the machine This allows the operator to more accurately position the machine under a work area before raising the platform in position JLG Lift 5 1 SECTION 5 OPTIONAL EQUIPMENT 5 2 AM SE STRADDLE EXTENSION KIT INSTALLATION Description This sub section contains instructions for installation of the straddle extension adaptor to AM EL Series AC and DC machines Also included are instructions for set up and operation of the straddle extension kit The AM SE straddle extension kit increases the versatility of the AM EL Series by providing a bridge for access to areas where obstacles such as rows of seats machines counters or stairwells are encountered The double winch elevating system permits one man setup and swivel cast ers allow the coupled configuration to be easily maneu vered The unit can be quickly disassembled for compact storage The straddle extension provides clearance of up to 48 inches 1 2m and the length for caster spacing is adjust able from 104 to 128 inches 2 6m to 3 3 m The AM EL Series machines are fully operational at full rated capacity when used in combination with the straddle extension Straddle Adaptor Wiring Kit Components The straddle wiring kit for both the AM EL Series includes the following parts 1 Two 2 short wiring harness each with a female three 3 prong twist lock connector on one end These will
53. erformed on the aerial platform no later than thir teen 13 months from the date of the new machine inspection or prior annual inspection 2 3 DELIVERY AND FREQUENT INSPECTION The following check list provides a systematic inspection to assist in detecting defective damaged or improperly installed parts The check list denotes the items to be inspected and conditions to examine Frequent inspection shall be performed every three 3 months or more often when required by environment severity and frequency of usage Platform Guard Rail Assemblies Properly installed no loose or missing parts no visible damage Platform Assembly No visible damage free of dirt and debris Platform gate or slide bar functions properly on machines so equipped Mast No visible damage abrasions and or distortions no bind ing mast sections free of dirt or other foreign material Sequencing cables properly secured no visible damage proper cable tension Mast Chains amp Cables No visible damage proper chain cable tension evidence of proper lubrication Chain cable sheaves and sheave pins properly secured no visible damage Control Power Cable s for Platform No visible damage cable properly tensioned and seated in control cable sheaves control cable sheaves not dam aged and rotating freely Lift Cylinder No rust nicks scratches or foreign material on piston rod No leakage Manual Descent Valve secure no vis
54. he platform controls DO NOT CONTINUE OPERA TION IF CONTROLS DO NOT FUNCTION NOR MALLY 3 Cranes forklift trucks or other equipment which may be available are to be used to help remove the plat form occupant and stabilize motion of the machine in case machine controls are inoperable or platform cannot be lowered with the emergency manual decent valve continued next page JLG Lift 6 1 SECTION 6 EMERGENCY PROCEDURES Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures or equipment do not continue operation of the machine from either the platform or the ground until the operator and all personnel are safely moved to a secure location Only then should an attempt be made to free the platform using any necessary equipment and personnel Do not remove outriggers or attempt to move machine unless a crane forklift or other suitable equipment is avail able to safely lower machine to ground Righting of Tipped Machine Before righting a tipped machine check machine for any damage which may prevent it from setting properly on its base wheels once in a vertical position i e base wheels damaged base frame distorted etc Use a crane forklift or other suitable lifting equipment and carefully lift the machine to an upright postion Post Incident Inspection Following any incident thoroughly inspect the machine and test all functions Do not lift platform above 10 feet
55. he machine s electric pump motor If DC powered machine be sure battery box assem bly is installed battery is charged and connected to the machine s DC receptacle 2 Set Power On Off Key Switch to the ON position at the ground control station 3 Check if both Emergency Stop Switches one on platform control station and one on ground control station are in reset position for operation 4 Install outriggers see steps following W HD BUBBLE LEVEL INDICATOR LOCATED IN THIS AREA ON Outrigger Installation See Figure 4 1 A IMPORTANT AS A SAFETY PRECAUTION OUTRIGGER BEAMS ARE DESIGNED TO FIT A SPECIFIC MODEL LINE THIS PREVENTS SHORTER OUT RIGGER BEAMS USED ON THE 20EL 25EL FROM BEING USED ON THE 30EL AND 36EL 41EL MODELS WHICH REQUIRE A LONGER OUTRIGGER 1 Start on either side of machine and remove an out rigger beam from the stowage socket on either side of mast behind platform 2 Insert the outrigger beam into the outrigger socket on the base frame with the outrigger interlock con tact on the bottom i e with jackscrew foot pad down and jack handle up Insert each outrigger beam in the socket until the locking pin on the side of the outrigger socket snaps into the outrigger beam detent Do this for each outrigger OUTRIGGER LEVELING JACK OUTRIGGER LOCK RELEASE PINS OUTRIGGER BEAMS ONE AT EACH INTERLOCK LED S TWO EACH SIDE OUTRIGGE
56. hroughout this manual to emphasize these areas They are defined as follows A DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA TION WHICH IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH A CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUA TION WHICH IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES Also in this Manual Notes are used to provide infor A WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITU ATION WHICH IF NOT AVOIDED COULD RESULT IN SERI OUS INJURY OR DEATH A IMPORTANT IMPORTANT OR INSTRUCTIONS PROCEDURES ESSENTIAL FOR SAFE OPERATION AND WHICH IF NOT FOLLOWED MAY RESULT IN A MALFUNCTION OR DAMAGE TO THE MACHINE Other Publications Avaliable Service and Manitenance Manual 3120782 matiomorspecialmterest Illustrated Parts Manual 3120783 A IMPORTANT JLG INDUSTRIES INC MAY HAVE ISSUED SAFETY RELATED BULLETINS FOR YOUR JLG PRODUCT CONTACT JLG INDUS TRIES INC OR THE LOCAL AUTHORIZED JLG DISTRIBUTOR FOR INFORMATION CONCERNING SAFETY RELATED BULLE TINS WHICH MAY HAVE BEEN ISSUED FOR YOUR JLG PRODUCT ALL ITEMS REQUIRED BY THE SAFETY RELATED BULLETINS MUST BE COMPLETED ON THE AFFECTED JLG PRODUCT Due to the continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated informat
57. ible damage Frame No visible damage loose or missing hardware top and underside outrigger sockets not bent or damaged out rigger beam locking pins properly secured outrigger interlock LED s properly secured and undamaged Wheels and Casters Free rolling no loose or missing parts no visible damage 3120781 JLG Lift 2 1 SECTION 2 PREPARATION AND INSPECTION Hydraulic Oil Supply Check the hydraulic oil level at the hydraulic fluid reservoir through the access hole on the side of the ground control panel Maintain an oil level to the Fill to Line indicator on the side of the reservoir If fluid level is low see Service Manual Section 1 Specifi cations Sub Section 1 5 Lubrication Hydraulic Oil for recommended oil specification use in machine Machine Controls Platform and Ground Switches operable no visible damage placards secure and legible Batteries DC Models Proper electrolyte level cable connections tight no visible damage no corrosion at battery cable connections Power Cord AC Models No visible damage connector and cable properly secured Electric Motor Hydraulic Pump and Valve No leakage unit secure Placards No visible damage placards secure and legible 2 4 DAILY WALK AROUND INSPECTION It is the user operator s responsibility to inspect the machine before the start of each workday It is recom mended that
58. ice Option See Figure 4 4 NOTE The stowed mast height of the 36EL and 41EL exceeds the length of most pick up truck beds JLG does not recommend transporting those models by pick up truck All EL models are capable of being transported in the bed of a standard pickup truck However the lift must be equipped the optional loading device component kit The lifts can be loaded and unloaded by one person See Fig 4 4 showing an operator loading an EL model into the bed of a pickup truck Photo 2 On platform end of machine extend T han dle load lifting bar out from under base frame by pulling down on the spring loaded locking pin Extend the handle out until the locking pin aligns with hole in T handle bar when extended Lock lift ing bar in place Photo 3 Begin lifting machine onto the tailgate of the truck with the T handle lifting bar As machine begins to tilt be certain the load bar is properly engaging the truck tailgate Photo 4 Continue lifting and pushing machine onto the truck tailgate As the bar of the loading device pivots the machine horizontally onto the truck bed firmly grasp the machine by the base frame Photo 4 pushing machine all the way into truck bed on the wheels attached to the back of the mast and base Photo 5 With machine loaded secure machine to the truck bed with rope or tie down hooks strong enough to limit any machine movement while trans porting See Transport Vehicle Tie Down s
59. in position Use the following steps to lift the AM EL machine When raising or lowering side rails keep rails and AM EL machine as level as possible to avoid bind ing of vertical rails in adjust bracket slide pads a Firmly grasp handle on winch assembly and crank winch arm clockwise lifting side rails Crank each end so side rails will lift evenly b When desired height has been reached align holes in side rail adjust brackets and vertical rails to allow the quick release pins to be inserted See Figure 5 4 securing side rails in position JLG Lift c When all pins are inserted and locked crank winch handles counter clockwise releasing ten sion on the winch cables d Remove any end to end play in straddle unit by tightening the adjust bracket end cap adjust ment screws See Figure 5 4 With AM EL Straddle Extension assembly in posi tion remove the outrigger beams from AM EL machine stowage sockets and install them into the outrigger sockets on each end of the straddle sup port Using the leveling jack on each outrigger beam raise straddle unit until all Straddle Extension and AM EL castor wheels are off ground Level both the AM EL and Straddle Extension with leveling jacks according to the bubble level indicator located on the AM EL base frame Turn on the power switch at the ground control sta tion on AM EL unit Walk around unit and observe if 5 5 SECTION 5 OPTIONAL EQUIPMENT
60. ion This page left intentionally blank INTRODUCTION OPERATION SAFETY PRECAUTIONS 3120781 INTRODUCTION OPERATION SAFETY PRECAUTIONS All procedures herein are based on the use of the machine under proper operating conditions with no devi ations from original design intent as per OSHA regula READ amp HEED The ownership use service and or maintenance of this machine is subject to various federal state and local laws and regulations It is the responsibility of the owner user to be knowledgeable of these laws and regulations and to comply with them The most prevalent regulations of this type are the Federal OSHA Safety Regulations Listed below in abbreviated form are some of the requirements of Federal OSHA regulations in effect as of the date of publication of this handbook The listing of these requirements shall not relieve the owner user of the responsibility and obligation to deter mine all applicable laws and regulations and their exact wording and requirements and to comply with the requirements Nor shall the listing of these requirements constitute an assumption of responsibility of liability on the part of JLG Industries Inc 1 Only trained and authorized operators shall be per mitted to operate the aerial lift 2 A malfunctioning lift shall be shut down until repaired 3 The controls shall be plainly marked as to their func tion 4 The controls shall be tested each day prior to us
61. knob RED is located under the base frame at the rear of the machine To LOWER the platform PULL the RED knob valve open To STOP lowering RELEASE the knob valve closed The platform will be lowered unpowered using gravity 3120781 6 3 EMERGENCY OPERATION Use of Ground Controls A IMPORTANT KNOW HOW TO USE THE GROUND CONTROLS IN AN EMER GENCY SITUATION A DANGER BEFORE TOUCHING ANY PART OF THE MACHINE IN AN EMER GENCY SITUATION FIRST DETERMINE IF MACHINE IS IN CON TACT WITH OR CLOSE PROXIMITY TO AN ELECTRICALLY CHARGED CONDUCTOR THIS MACHINE DOES NOT PROVIDE PROTECTION FROM CONTACT WITH OR PROXIMITY TO AN ELECTRICALLY CHARGED CONDUCTOR SEE ELECTROCUTION HAZARD SECTION 1 3 Ground personnel must be thoroughly familiar with the machine operating characteristics and the ground control functions Training should include operation of the machine review and understanding of this section and hands on operation of the controls in simulated emergen cies Operator Unable to Control Machine A IMPORTANT IF THE PLATFORM OPERATOR IS PINNED TRAPPED OR UNABLE TO OPERATE OR CONTROL THE MACHINE USE THE FOLLOW ING INSTRUCTIONS AS A GUIDELINE 1 Operate the machine from the ground controls ONLY with the assistance of other personnel and equipment cranes overhead hoists etc as may be required to safely remove the danger or emergency condition 2 Only qualified personnel in the platform may use t
62. l for a definition of the seriousness of each of the above placard types See Decal Location Figures in this section for decals which apply to this machine Capacities Raising the platform above the stowed position is based on the following criteria The machine is positioned on a smooth firm surface on which the machine is capable of being leveled The load is within manufacturer s rated capacity All machine systems are functioning properly The machine is leveled and outriggers are properly installed and locked in place as indicated by the outrig ger interlock LED s on the base frame Stability This machine as originally manufactured by JLG and operated within its rated capacity on a smooth firm and level supporting surface provides a stable aerial platform for all platform positions 3 2 JLG Lift 3 4 CONTROLS AND INDICATORS Ground Control Station see Figure 3 1 NOTE When the machine is shut down for overnight park ing or battery charging be sure the POWER ON OFF KEY SWITCH is positioned to OFF to prevent draining the batteries 1 POWER ON OFF Key Switch A key operated power on off switch located on the ground control station panel controls power to all functions on the unit The machine will not operate without the key inserted and turned to the ON posi tion When left unattended removing key will prevent unauthorized machine use 2 EMERGENCY STOP Button An emergency sto
63. ls known to the State of California to cause cancer and reproductive harm Batteries also contain other harmful chemicals known to the State of California WASH HANDS AFTER HANDLING Corporate Office JLG Industries Inc 1 JLG Drive McConnellsburg PA 17233 9533 Phone 717 485 5161 Fax 717 485 6417 JLG Worldwide Locations JLG Industries Australia P O Box 5119 11 Bolwarra Road Port Macquarie N S W 2444 Australia Phone 61 2 65 811111 Fax 61 2 65 810122 JLG Latino Americana Ltda Rua Eng Carlos Stevenson 80 Suite 71 13092 310 Campinas SP Brazil Phone 55 19 3295 0407 Fax 55 19 3295 1025 JLG Industries Europe Kilmartin Place Tannochside Park Uddingston G71 5PH Scotland Phone 44 1 698 811005 Fax 44 1 698 811055 JLG Industries UK Unit 12 Southside Bredbury Park Industrial Estate Bredbury Stockport SK6 2sP England Phone 44 870 200 7700 Fax 44 870 200 7711 JLG Europe B V Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone 31 23 565 5665 Fax 31 23 557 2493 JLG Industries Pty Ltd Unit 1 24 Industrial Complex Herman Street Meadowdale Germiston South Africa Phone 27 11 453 1334 Fax 27 11 453 1342 JLG Deutschland GmbH Max Planck Strasse 21 D 27721 Ritterhude Ihlpohl Bei Bremen Germany Phone 49 421 693 500 Fax 49 421 693 5035 JLG Industries Norge AS Sofeimyrveien 12 N 1412 Sofienyr Norway
64. ndling the following weights Table 4 2 EL Machine Gross Weights EL Model Gross Weight 20EL AC 71510 325kg 20EL DC 7851 356kg 25EL AC 80016 363kg 25EL DC 87016 395kg 30EL AC 8701 395kg 30EL DC 94010 427kg 36EL AC 97210 441kg 36EL DC 104210 473kg 41EL AC 107016 486kg 41EL DC 114016 518kg NOTE All EL models are equipped with forklift pockets at the mast end of frame for transporting the unit An optional lifting hook which attaches to the top rear of the mast is available Do not attempt to lift from over head without the optional lifting hook JLG Lift 4 9 SECTION 4 MACHINE OPERATION FRONT OF TRUCK BED TIED TO SIDE LUG q MACHINE i MACHINE FRONT REAR E eu Lib q i i 4 m x E TIEDTO REAR LUG TIED TO SIDE LUG VIEW FROM OVERHEAD Figure 4 6 EL Machine Tie Down Method 1 Typical Flat Bed Truck TIED TO SIDE LUG V
65. of the daily inspection 3120781 JLG Lift 2 3 SECTION 2 PREPARATION AND INSPECTION Batteries Charged DC Models Start each day with fully charged batteries See Section 2 7 Battery Charging and Maintenance Overall Cleanliness Keep oil grease water etc wiped from standing surfaces and hand holds Placards Keep all information and operating placards clean and unobstructed Cover areas where placards are present when using the machine for spraying paint or any material which could cover these surfaces and reduce legibility Operators amp Safety and ANSI Responsibilities Manual Ensure a copy of the Operators and Safety and ANSI Responsibilities manual is enclosed in the manual storage box Lubrication For those parts pointed out in the Walk Around Inspection requiring lubrication refer to the Lubrication Chart Figure 2 4 this Section for specific time interval requirements 2 4 2 5 DAILY FUNCTIONAL CHECK A WARNING TO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED USE OF A MALFUNC TIONING MACHINE IS A SAFETY VIOLATION Once the walk around inspection is complete a functional check of all systems should be performed in an area free of overhead and ground level obstructions Perform a functional check in accordance with the following proce dures 1 Set up machine for operation according to instruc tions in Section 4 3
66. of the end 10 11 12 13 straddle supports so they are parallel with the outrig ger sockets This will help to keep the end straddle support stable during assembly Insert vertical rails into the adjust brackets in against the slide pads and insert an adjust bracket end cap with slide pad against vertical rail into the slot on the adjust brackets on both side rails Secure end caps with the quick release pin wired to the end cap install pin into hole in adjust bracket just above end cap See Figure 5 3 and 5 4 Repeat steps seven eight and nine to mount other end straddle support At both end straddle supports attach the winch cable clevis ends to the lifting lugs on the side lifting rail adjust brackets using the quick release pins attached to winch cables Turn winch handle clockwise just enough to start lift ing side rails Observe winch cables both cables must be lifting evenly If not lifting evenly adjust slack out of long cable using the following steps a Lower side rails by turning winch handles counter clockwise enough to remove any ten sion on the winch cables b Remove the quick release pin securing the winch cable clevis to the lifting lug on the side rail adjust bracket c Loosen the jam nut on the threaded cable end and turn the clevis end clockwise to shorten the cable d Before tightening the jam nut re install the winch cable to the side rail lifting lug with the qui
67. omplete cycle of lift function full up and down Failure to do so will resultin incorrect oil level reading on the hydraulic reservoir 3120781 JLG Lift 2 7 SECTION 2 PREPARATION AND INSPECTION 8 AVS AVS s1euajsej Ajdde op senjeA anbio 9599 9JoN 02c 0008S Sc6 prec 0992 095 OOccvL 0022 Vv26L OvOL 0066 00778 0089 008 cl zi 070 9475 0292 0922 091 009961 9202 9592 Ov6l 00087 9 Ortz OOSlel 0002 9910 006 06 6 OOL8IL 052 90SL O92 089 00054 OSLE L 005 4 zi Oc c 009911 GCOC 406L 0841 0856 00001 969 ccel OOLL 9 00179 0959 9 3120781 Figure 2 6 Torque Chart JLG Lift 088L 00220 0026 0197 0091 0002 00996 00 L 8 026 00969 0210 00SZ L cL OSZL 00696 0002 esr O9EL 00228 S LL 600L 078 00829 06960 Z 0851 00908 9 91 65 080 Oyb 0001 ZO 099 O 0097 0980 Ch g OvcL 00 94 020 096 0821 00 89 078 009 008 00557 0 9 0 4 916 00299 OOLL 962 0001 00 66 Gel 59 059 004 0299 0 000 L cL S98 00909 066 289 089 006 00919 6 9 619 ogr 079 0098 09090 8 9259 0060S GCL ves 00S 099 0089 029 Scv Ose OLV 0076 060S 0 05 8 0 rL 5895 0029 09 0 O09 009 gt 982 0 OF 006 05950 6 00 7 GOV 955 055 0095 0 5 892 Occ 00 00822 0 0 008 70 OL rie
68. on the back of a pickup truck using built in load bar slide pad assembly NOTE Due to the stowed height of the 35EL and 41EL models a permanently attached tilt back assembly allows the operator to tilt the machine to move it through standard size doorways Transporting by Pushing A IMPORTANT CAREFULLY REVIEW ALL SAFETY PRECAUTIONS NOTED IN SEC TIONS 1 3 amp 1 4 TRANSPORT SAFETY BEFORE ATTEMPTING TO MOVE MACHINE The standard machine s base frame is equipped with load bearing wheels mounted on a straight axle at the mast end of the machine and a pair of heavy duty swivel caster wheels mounted on the frame at the platform end of the machine It is important to closely follow the instruc tions mentioned in the following WARNING note to ensure safe transport of unit when pushing A WARNING FAILURE TO HEED THE FOLLOWING INSTRUCTIONS COULD CAUSE THE UNIT TO TIP OVER OR BE HARD TO CONTROL WHEN BEING MOVED WHICH COULD RESULT IN SERIOUS INJURY OR DEATH DUE TO BEING PINNED OR CRUSHED BY UNIT WALK BEHIND THE UNIT TO PUSH AND STEER USING THE HANDLES ON THE MAST CROSSBAR ON A LEVEL SURFACE ALWAYS TRAVEL WITH THE PLATFORM END LEADING THE WAY ON A SLOPE ALWAYS TRAVEL WITH THE PLATFORM END ON THE LOW SIDE OF THE SLOPE TWO PEOPLE ARE REQUIRED ON SLOPES UP TO 5 DEGREES A FORKLIFT MUST BE USED WHEN MOV ING UNITS ON SLOPES GREATER THAN 5 DEGREES NEVER POSITION THE UNIT SIDEWAYS ON A SLOPE DO NOT MOVE UNIT O
69. p RED button is mounted on both the ground control station and the platform control panel When the button is depressed all machine functions will stop To re activate power to the machine turn emergency stop button clockwise until button is reset NC UAM EMERGENCY STOP BUTTON _ NP POWER ON OFF KEY SWITCH HYDRAULIC OIL RESERVOIR e Figure 3 1 Ground Control Station 3120781 SECTION 3 USER RESPONSIBILITIES amp MACHINE CONTROLS 3 MANUAL DESCENT CONTROL VALVE Knob Located at the rear and bottom of the base frame This pull to release spring loaded return valve RED Knob allows for lowering of the platform in an emergency or power failure Figure 3 2 Manual Descent Valve Location 1 Manual Descent Valve 2 Tie Down Lugs 3 Mast 4 HYDRAULIC RESERVOIR CIRCUIT BREAKER FUSE located inside ground control station housing The hydraulic reservoir is housed inside the ground control station the hydraulic oil level can be checked through an access hole in the side of the cover Maintain an oil level to the Fill to Line indica tor on the side of the reservoir NOTE Check hyaraulic oil only when platform is completely lowered and after cycling platform up down a few A 20 amp reset type circuit breaker is located on the cover of the electrical box on EL AC Models On EL DC Models a 5 Amp fuse is locate
70. res as shown in Figure 5 2 9 10 11 Lift Press the two 2 three 3 prong connector ends into the spring clips mounted on the base frame Neatly tie the adapter wiring harness and the exist ing wiring together so no wires are hanging loose Reconnect power to the machine and lower the plat form to the stowed position Stow outriggers in their stowage sockets To verify installation set up and assemble straddle extension kit as described in the following section 5 3 AM SE STRADDLE EXTENSION KIT SET UP AND OPERATION If outrigger interlock LED s on the straddle extension are illuminated when kit is completely assembled and power is supplied to the platform then installation is complete SECTION 5 OPTIONAL EQUIPMENT 5 3 AM SE STRADDLE EXTENSION KIT SET UP AND OPERATION Straddle Extension Components The AM SE Straddle Extension kit can be set up by one person without tools The AM SE kit consists of eight 8 structural components Those eight 8 components are 1 2 Two 2 extendable side lifting rails Two 2 end straddle supports on locking swivel caster wheels each with hand cranked lifting winch and winch cables outrigger interlock retractable cable reel and quick release safety pins Four 4 short outrigger pup beams which intercon nect the straddle extension side lifting rails with the AM EL base outrigger sockets Mounting Straddle Ext to AM E
71. t in an unstable position When raising a portion of the equipment ensure that ade quate support is provided A WARNING SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON TROL OVER THE FIELD INSPECTION AND MAINTENANCE SAFETY IN THIS AREA IS THE RESPONSIBILITY OF THE OWNER OPERATOR B HYDRAULIC SYSTEM SAFETY 1 It should be particularly noted that the machines hydraulic systems operate at extremely high and potentially dangerous pressures Every effort should be made to relieve any system pressure prior to dis connecting or removing any portion of the system 2 Relieve system pressure by activating the lift DOWN control with the platform completely lowered to direct any line pressure back into the return line to the reservoir Pressure feed lines to system compo nents can then be disconnected with minimal fluid loss b JLG Lift C MAINTENANCE A WARNING FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN THIS SECTION COULD RESULT IN MACHINE DAMAGE PERSON NEL INJURY OR DEATH AND IS A SAFETY VIOLATION REMOVE ALL RINGS WATCHES AND JEWELRY WHEN PERFORMING ANY MAINTENANCE DO NOT WEAR LONG HAIR UNRESTRAINED OR LOOSE FITTING CLOTHING AND NECKTIES WHICH ARE APT TO BECOME CAUGHT ON OR ENTANGLED IN EQUIPMENT OBSERVE AND OBEY ALL DANGER WARNING CAU TION AND OTHER INSTRUCTIONS ON MACHINE AND IN SERVICE MANUAL KEEP STANDING SURFACES AND HAND HOLDS FREE OF OIL GREASE WATER ETC NEVER WORK UNDER AN EL
72. ub sec tion following To unload machine from truck bed reverse loading instructions above or as shown in See Figure 4 4 NOTE It is recommended that 3 4 19mm to 1 25 4mm thick plywood be placed in the truck bed and out onto the tailgate This will result in a smooth rolling surface while loading machine into the truck bed and also helps distribute the machine weight more evenly across the truck tailgate to avoid tailgate damage 1 Park truck on firm smooth level surface with tail gate open Roll the machine over to truck tailgate with the mast end back of machine towards the tailgate CAUTION REMOVE OR SECURE ANY ITEMS ATTACHED TO THE MACHINE THAT MAY OBSTRUCT ENTRY OF THE LIFT ONTO THE TRUCK BED OR THAT MAY FALL OFF AND BE DAMAGED OR CAUSE INJURY TO YOURSELF OR NEARBY PERSONNEL 2 On DC machines the battery charger storage box must be removed and placed on the truck sepa rately for transport 3 Photo 1 Adjust the load bar device on the back of the mast so the bar sets approximately 1 to 2 inches above tailgate height Adjust by pulling out on the spring loaded locking pin and raising or lowering the loading device BE CERTAIN THE LOADING DE VICE IS LOCKED IN PLACE AT THE PROPER HEIGHT 4 Photo 1 Push machine in against tailgate 3120781 JLG Lift 4 7 SECTION 4 MACHINE OPERATION Photo 4 Photo 5 Figure 4 4 Loading Machine onto Bed of Pick Up
73. ull text of the requirements and contact the closest Fed eral OSHA office for specific interpretations JLG Lift a INTRODUCTION MAINTENANCE SAFETY PRECAUTIONS INTRODUCTION MAINTENANCE SAFETY PRECAUTIONS A GENERAL This section contains the general safety precautions which must be observed during maintenance of the aerial platform It is of utmost importance that maintenance per sonnel pay strict attention to these warnings and precau tions to avoid possible injury to themselves or others or damage to the equipment A maintenance program must be established by a qualified person and must be followed to ensure that the machine is safe to operate A WARNING MODIFICATION OF THE MACHINE WITHOUT APPROVAL OF JLG INDUSTRIES OR CERTIFICATION BY A NATIONALLY RECOG NIZED TESTING LAB TO BE IN CONFORMITY WITH APPLICABLE OSHA REGULATIONS AND TO BE AT LEAST AS SAFE AS BEFORE MODIFICATION IS PROHIBITED AND IS A VIOLATION OF OSHA RULES The specific precautions to be observed during machine maintenance are inserted at the appropriate point in the manual These precautions are for the most part those that apply when servicing hydraulic and larger machine component parts Your safety and that of others is the first consideration when engaging in the maintenance of equipment Always be conscious of component weight and never attempt to move heavy parts without the aid of a mechanical device Do not allow heavy objects to res
74. ure gas spring cylinders to the mast support bracket with the release pins same pins used to secure the tilt back assy to the mast support bracket cross bar Do the same with the other side gas spring assembly 6 Photo 5 To tilt machine back on the tilt back assembly go to the platform end of the machine and locate the T handle lifting bar just below the base frame under front of platform 7 Photo 5 Lift the spring loaded locking pin inside base frame under platform on the outer sleeve of the T handle bar and slide the handle out until the locking pin locks the T handle bar in the extended position A IMPORTANT ON DC MODELS ENSURE BATTERY BOX CHARGER ASSEMBLY IS NOT OBSTRUCTED AND IS CLEAR TO SWING ONCE MACHINE IS TILTED JLG Lift 4 5 SECTION 4 MACHINE OPERATION Photo 2 Photo 6 4 6 Figure 4 3 Tilt Back Assembly Set Up JLG Lift 3120781 SECTION 4 MACHINE OPERATION 8 Photo 6 With both hands on the grips of the T han dle lifting bar carefully lift up on the platform end of the base pivoting the machine on the rear wheels until it engages the gas spring assembly keep lifting until machine rests fully on the tilt back assembly 9 The machine may now be moved around on the tilt back assembly The castor wheels on the tilt back assembly can be allowed to rotate freely or can be locked in position at 90 degree intervals Pickup Truck Loading Dev
75. ve eara oed gr e RE 4 4 4 5 Stowing Machine t EP ee th ua REC 4 4 4 6 Transporting Lifting IRI 4 4 SECTION 5 OPTIONAL EQUIPMENT 5 1 Optional Equipment idtm tcp p xe EE eques qose fioe de d att 5 1 5 2 Am SE Straddle Extension Kit Installation 5 2 5 3 Am SE Straddle Extension Kit Set up And 5 4 SECTION 6 EMERGENCY PROCEDURES 6 1 GeneralInformation Bed tq 6 1 6 2 Emergency Controls And Their Locations 6 1 6 3 Emergericy Operation ie day EXER OP 6 1 6 4 Incident Notification 000044005 am E mk ae eee eee 6 2 SECTION 7 INSPECTION AND REPAIR LOG 3120781 JLG Lift TABLE OF CONTENTS Continued FIGURE NO TITLE PAGE NO 1 1 Electrocution Hazard PE ua ee a au ia 1 1 1 2 Use Handles Provided On Mast Crossbar To Move Machine 1 2 1 3 Do Not Move Unit on Soft or Uneven Surfaces or Over Obstructions Bumps Debris Etc 1 2 1 4 Two People May Be Required on Slopes Up To Five Degrees Also Always Travel With Platform End On The Low Side of 51 1 3 1 5 Read Your Manual i tances ane tee eee ae tir eu UA ei AUR eget 1 3 1 6 Always Look in the Direction of Movement Watch for Overhead and Other Obstructions
76. y bar in proper working order Platform gate slide bar working properly no visible sign of dam age if so equipped 3120781 SECTION 2 PREPARATION AND INSPECTION Daily Walk Around Inspection Items 1 Wheels amp Casters 2 BaseFrame 3 Tilt Back Base Assy 4 Battery Box Charger 5 Outrigger Interlock LED s 6 Outrigger Sockets 7 Outrigger Beams 8 Motor Pump Reservoir Unit 9 Manual Descent Control Valve 10 10 Ground Controls 11 Mastinstallation 12 Guard Rail Installation 6 13 Platform Assembly 14 Platform Controls AS Not Shown but attached here on back of 36AM and 41AM Models Figure 2 1 Daily Walk Around Inspection 13 Platform Assembly Secure to mast no loose or 14 Platform Controls Up Down and Function Enable missing parts no visible damage Control and buttons properly secured no loose or missing parts power cables no visible damage cables properly no visible damage Placards secure and legible tensioned and seated in control cable sheaves con emergency shut off button set for operation Control trol cable sheaves not damaged and rotate freely markings legible Operators manual enclosed in manual storage tube In addition to the Daily Walk Around Inspection be sure to include the following as part
77. y important that the user operator know what instructions and warnings are placed on the machine and in the manual And that these instructions and warning s be reviewed periodically The JLG person nel lift is designed to provide efficient and safe operation when maintained and operated in accordance with instructions and warnings on the machine in the Operat ing Safety and Maintenance Manual and all jobsite and government rules and regulations As with any type of machinery the operator is very important to efficient and safe operation It is absolutely necessary that the JLG lift be regularly maintained in accordance with this manual Any evidence of lack of maintenance malfunction exces sive wear damage or modification to the machine must be reported immediately to the machine owner the jobsite supervisor or safety manager and that the machine be taken out of service until all discrepancies are corrected The JLG personnel lift is not intended to be used to lift material other than supplies which personnel in the plat form require to do their job Supplies or tools which extend outside the platform are prohibited except JLG approved recepticals The personnel lift must not be used as a forklift crane or support for overhead structure The total platform rated capacity must be uniformly distrib uted in the center of the platform This means that the total combined weight of personnel tools and supplies loaded into th
78. zards in the work place with particular attention to the work to be performed 4 Proper use of all required personnel safety equip ment 5 Sufficient knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction 6 The safest means to operate near overhead obstruc tions other moving equipment obstacles depres sions holes drop offs etc on the supporting surface 7 Means to avoid the hazards of unprotected electrical conductors 8 Any other requirements of a specific job or machine application The operator of a JLG manually propelled aerial work plat form must not accept operating responsibility until instructed by a qualified person the Operators and Safety Manual has been read and understood as well as having operated the JLG manually propelled aerial work platform under the supervision of a qualified person A qualified operator must have reviewed and understood the video the Operators and Safety Manual and all warning plac ards and operating instructions on the machine and con tacted JLG with any questions regarding safe operation of the manually propelled aerial work platform In addition the operator and employer are responsible for complying with federal state local or provincial rules and regulations covering the proper use and operation of this product If there is a question on application and or operation or to inquire about operator training contact the

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