ANSI/CSA from SN GR10-20000, Runabout (PN 133571)
Contents
1. 97810 1106667 or 97811 or 1106668 or 97812 or 1106669 72188 137636 or 1256702 82487 137605 72086 Wes mE abl tT 28235 l ha 1257923 q or 9 833 or 28174 puer A or 82835 137635 82487 82966 227765 E Gage 114338 ie 114334 72184 44980 82666 or 43658 A d i zy a 3 ES fl YES oo aE mu NO T106667 97810 1106667 82836 52475 orT106668 or 97811 or 1106668 52475 133144 or T106669 or 97812 or 7106669 Genie Part No 133571 GR 12 GR 15 GR 20 33 Operator s Manual Fifth Edition e Third Printing Operating Instructions Do Not Operate Unless MI You learn and practice the principles of safe machine operation contained in this operator s manual 1 a A WwW N Avoid hazardous situations Always perform a pre operation inspection Always perform function tests prior to use Inspect the workplace Only use the machine as it was intended 34 Genie Fundamentals The Operating Instructions section provide2. o qn Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always use the extension deck lock when the machine is transported Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Use the tie down points on the chassis for anchoring down to the transport surface Use chains or straps of ample load capacity Use a minimum of 4 chains or straps Adjust the rigging to prevent damage to the chains Part No 133571 Genie GR 12 GR 15 GR 20 45 Operator s Manual Fifth Edition e Third Printing Maintenance Observe and Obey V Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual M Use only Genie approved replacement parts Maintenance Symbols Legend The following symbols have been used in this manual to hel
3. Inspections Inspection for Decals with Part No Decal Description Qty Symbols 97810 Cosmetic GR 12 2 Det hetherthe decl hi 97811 Cosmetic GR 15 2 etermine wnetner the decals on your machine i have words or symbols Use the appropriate aie LONEOS RUD 3 inspection to verify that all decals are legible and in 97815 Label Lower Mid rail 6 place 97832 Label Max Capacity 227 kg GR 12 1 GR 15 models with standard platform PartNo Decal Description Qty 97833 Label Max Capacity 159 kg GR 20 1 28174 Label Power to Platform 230V 2 models with standard platform 28235 Label Power to Platform 115V 2 97873 Label Max PE Work Station 1 Tray 22 kg GR 12 GR 1 40434 Label Lanyard Anchorage Point 1 97899 me U g Safety Ch F 43658 Label Power to Charger 230V 1 239 i sled y 44980 Label Power to Charger 115V 1 114334 Label Electrocution Hazard Plug 1 52475 Label Transport Tod 3 114338 Label Tip over Hazard Tilt Alarm 1 52996 Cosmetic Genie AWP narrow 1 1256702 Overlay Platform Control Panel 1 platform 133015 Danger Electrocution hazard 1 72086 Label Lifting Point 1 133144 Label Transport Diagram 2 72184 Cosmetic Genie Runabout 2 133146 Danger Tip over Hazard Batteries 1 72188 Label Directional Arrows 2 133147 Label Tip over Hazard Limit Switch 1 82473 Label Compartment Access 1 137605 Label Emergency Stop Platfo
4. 31788 133092 Tip over hazard Failure to replace batteries with proper O weight batteries will result in death or serious injury Batteries are used as Engage safety See service counterweight nd are Crushing Hazard chock before manual critical to machine 5 i stability Each battery Death or serious injury can performing must weigh result from contact with maintenance 62 Ibs 28 kg moving platform or repair Total batteries required equals 4 133092 A 72159 B Genie 6 GR 12 GR 15 GR 20 Part No 133571 Fifth Edition Third Printing Operator s Manual General Safety 114338 133147 133146 Battery Charger Side E E 114334 P IM En nr FA 1 8
5. GR 12 GR 15 GR 20 Part No 133571 Fifth Edition Third Printing Operator s Manual 44736 44736 C A DANGER General Safety 133014 Failure to read understand and obey the operator s manual and the following safety rules will result in death or serious injury Improper Use Hazard The operator is responsible for safe machine operation This includes 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the work place 5 Only use the machine as it was intended Do not operate unless You read understand and obey manufacturers instructions and safety rules safety and operators manuals and decals employers safety rules applicable govemmental regulations You are properly trained to safely operate this machine This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Maintain required clearance Line voltage Required clearance Do 5OKV 305 305m BOK to 200KV 151 4 60 m 200KV 10 350KV Zon 510m SSOKV 10 500KV 251 762m ooKV to 750KV E 3057 m TSOKV 10 1000KV oy 1372m A DANGER Tip over Hazard If tilt alarm sounds unit i
6. GFCI outlet Manual storage container Battery compartment cover Battery cover latch Steer tire Platform extension release pedal Platform extension entry gate 1 Pothole guard 10 2 Noncsteer tire 3 Emergency lowering valve 4 Transport tie down 1 5 Forklift pockets le 6 Battery charger display 13 7 Covers 14 8 Ground controls 15 9 Hydraulic oil level indicator 16 Mast 16 GR 12 GR 15 GR 20 Part No 133571 Fifth Edition Third Printing Operator s Manual Controls A 9 0 0 mn STOP 137635 O DADO 4 z 6 o 137562 SN Ground Control Panel 1 7A breaker for electrical circuits 7 Liftfunction enable button 2 Red Emergency Stop button Press and hold this button to activate the lift Push in the red Emergency Stop button to the off function position to stop all functions Pull out the red 8 Menu escape button Emergency Stop button to the on position to 9 Menu up button operate the machine 10 LCD diagnostic readout 3 Menu down button 11 Key switch for platform off ground selection 4 Menu enter button Turn the key switch to the platform position and 5 Platform up button the platform controls will operate Turn the key 6 Platform down button switch to the off position and the machine will be off Turn the key switch to the ground position and the ground controls will operate Genie Part No 133571 GR 12 GR 15 GR 20 17
7. NS Genie Part No 133571 GR 12 GR 15 GR 20 Operator s Manual Fifth Edition e Third Printing General Safety uc DUNG DS MM NNI M PA A ee te Tu 7 N 4 AWP Platform Vo Standard Platform A I l 1 e VY 82835 L4 ax l f l ES E 82966 i i S maximum l i gi pL i fcm maximum i capacity 159 kg I maximum J Side force ANSI a t I Capacity 227 kg Poo I I a H E i I l I eu h l I l l AN E 82966 1 ol dee ANS E ue side force J i AT A MEUM e i GE capacity g JL l 1 E l l Sop E E i d l l l I l l AAA I I I I l d i 1 z I e A ot D eee Ae a ES L Genie 8 GR 12 GR 15 GR 20 Part No 133571 Fifth Edition e Third Printing Operator s Manual pln cO C M P n Personal Safety Personal Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer s instructions Genie Par
8. Operator s Manual Fifth Edition e Third Printing C ontrols SIOJO Platform Control Panel 4 Low speed lift enable button Press and hold this button to I activate the low speed platform function Red Emergency Stop button Push in the red Emergency Stop button to the off position to stop all functions Pull out the red Emergency Stop button to the on position to operate the machine High speed lift enable button Press and hold this button to I activate the high speed platform Ex function Genie ORO 1 O 5 4 Horn button Press the horn button and the horn will sound Release the horn button and the horn will not sound 5 Drive speed select button Press this button to activate the slow drive function The indicator light will be on when slow drive is selected GR 12 GR 15 GR 20 Part No 133571 Fifth Edition e Third Printing Operator s Manual 6 10 Proportional control handle and function 11 enable switch for drive function Drive function Press and hold the function enable switch to enable the drive function on the platform control handle Move the control handle in the direction indicated by the blue arrow on the control panel and the machine 12 will move in the direction that the blue arrow points Move the control handle in the
9. Fifth Edition e Third Printing pmup Operator s Manual Inspections 27 Press and hold the high speed lift enable 36 Press and hold the low speed lift enable button button 28 Press the platform up button 37 Press the platform down button Result The platform should raise The pothole Result The platform should lower at the same guards should deploy descent speed as high speed The descent 29 Release the high speed lift enable button or m should sound while e BIO IS owering the platform up button Result The platform should stop raising 38 Release the low speed lift enable button or the platform down button 2 EM Nord WE UBL USDSSCHUUONRON Result The platform should stop lowering 31 Press the platform down button Use this function test procedure if the decal on your platform controls has these buttons Result The platform should lower The descent alarm should sound while the platform is lowering 32 Release the high speed lift enable button or Test the Function Enable Switch and the the platform down button Up Down Functions Result The platform should stop lowering 39 Do not hold the function enable switch on the trol handle 33 Press and hold the low speed lift enable ans button 40 Slowly move the control handle in the direction indicated by the blue arrow then in the 34 Press the platform up button
10. Genie GR 12 GR 15 GR 20 23 Inspections Test Emergency Stop 7 Push in the ground red Emergency Stop button to the off position Result No functions should operate 8 Pull out the red Emergency Stop button to the on position Test the Up Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm sounds at 180 beeps per minute when the pothole guards have not deployed and when the machine is not level An optional automotive style horn is also available 9 Do not press the lift function enable button 10 Press the platform up or platform down button Result The lift function should not operate 11 Do not press the platform up or platform down buttons 12 Press the lift function enable button Result The lift function should not operate 13 Press and hold the lift function enable button and press the platform up button O Result The platform should raise 14 Press and hold the lift function enable button and press the platform down button Result The platform should lower The descent alarm should sound while the platform is lowering Operator s Manual Fifth Edition e Third Printing Inspections Test Emergency Lowering 15 Activate the up function by pressing the lift enable button and platform up button and raise the platform approxim
11. direction indicated by the yellow arrow Result The platform should raise The pothole Result No functions should operate guards should deploy 41 P the lif i 35 Release the low speed lift enable button or the ieee we un Rene DOOR platform up button 42 Wait seven seconds for the lift function to time Result The platform should stop raising Sl 43 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow O Result The lift function should not operate Genie Part No 133571 GR 12 GR 15 GR 20 25 Operator s Manual Fifth Edition e Third Printing Inspections 44 Press the lift function button 45 Press and hold the function enable switch on the control handle Slowly move the control handle in the direction indicated by the blue arrow O Result The platform should raise 46 Release the control handle Result The platform should stop raising 47 Press and hold the function enable switch on the control handle Slowly move the control handle in the direction indicated by the yellow arrow O Result The platform should lower The descent alarm should sound while the platform is lowering Test the Drive Function Button Use this function test procedure if the decal on your platform controls has these buttons Test the Steering Note When performing the steer and drive function tests stand in the platform facing t
12. platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Battery condition will affect machine performance Machine drive speed and function speed will drop when the battery level indicator is flashing Operator s Manual Fifth Edition e Third Printing Operating Instructions To select drive speed The drive controls can operate in two different drive speed modes while in the stowed position When the drive speed button light is on slow drive speed mode is active When the drive speed button light is off fast drive speed mode is active Press the drive speed button to select the desired drive speed Note When the platform is elevated the drive speed button light is always on indicating elevated drive speed Driving on a slope Determine the slope and side slope ratings for the machine and determine the slope grade Maximum slope rating stowed position 30 17 30 17 Maximum side slope rating stowed position Note Slope rating is subject to ground conditions and adequate traction Press the drive speed button to the fast drive speed mode Genie 38 GR 12 GR 15 GR 20 To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need e Carpenter s level e straight piece of wood at least 3 feet 1 m long e
13. GR 15 GR 20 Part No 133571 Fifth Edition e Third Printing Operator s Manual Symbol and Hazard Pictorials Definitions Read the operator s manual em Read the service manual Crush hazard E No smoking Collision hazard d ea EP Collision hazard Electrocution hazard Tip over hazard yO Explosion hazard Tip over hazard A Fire hazard Use a piece of cardboard or paper to search for leaks Burn hazard Electrocution hazard p Skin injection hazard Transport diagram Tiedown t d Keep away from moving parts Move machine to level ground Batteries used as counterweights Genie Part No 133571 GR 12 GR 15 GR 20 Operator s Manual Fifth Edition Third Printing Symbol and Hazard Pictorials Definitions KES gt KON dm 0 Maintain required Only trained Chock the wheels Release brakes Grounded AC clearance maintenance 3 wire only personnel should access compartments Se 9 IL ge SJ Replace damaged Wheel load Lanyard anchorage Side force Wind speed wires and cords point y yy N Gm Maximum capacity Voltage rating for power to platform Pressure rating for air line to platform Emergency lowering Maximum capacity including occupant tools and tray Genie
14. appropriate Genie Service Manual A code and a description of a code can also be viewed at the ground controls LCD display Part No 133571 Genie GR 12 GR 15 GR 20 39 Operating Instructions To Extend and Retract Platform if equipped 1 Step on the platform extension release pedal 2 Grasp the platform guard rails carefully and push to extend the platform 3 Step on the platform extension release pedal and pull the guard rails to retract the platform Operation From Ground with the Platform Controls Maintain safe distances between the operator machine and fixed objects Be aware of the direction the machine will travel when using the platform controls After Each Use 1 Selecta safe parking location firm level surface clear of obstruction and traffic 2 Lower the platform Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Charge the batteries Operator s Manual Fifth Edition Third Printing Operating Instructions Battery Level Indicator Use the LED diagnostic readout to determine the battery level Note When a blinking LO code appears on the platform controls LED display the machine must be taken out of service and charged otherwise all machine functions will be disabled 4 Y Full Charge Half Charge Low Charge LO Flashing Battery and Charger Instructions Genie
15. greater than 24V to charge the batteries Part No 133571 Genie GR 12 GR 15 GR 20 15 Work Area Safety Electrocution Burn Hazards Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cords cables and wires Replace damaged items before operating i Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry Tip over Hazard Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 62 Ibs 28 kg Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries Lockout After Each Use 1 Selecta safe parking location firm level surface clear of obstruction and traffic 2 Lower the platform Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Charge the batteries Operator s Manual Fifth Edition e Third Printing Legend Power to platform battery charger connection for optional inverter Work station tray if equipped Brake release pump knob under covers Sliding mid rail Platform controls Lanyard anchorage point Genie 17 18 19 20 21 22 23
16. power unit reservoir hoses fittings cylinders and manifolds Battery pack and connections Drive motors Tires and wheels Ground strap Limit switches alarms and horn Alarms and beacons if equipped Nuts bolts and other fasteners Platform entry mid rail bar chain or gate DCODDDODUUIOIDD O Sequencing cables and pulleys Part No 133571 Q Be sure that all decals are legible and in place Genie GR 12 GR 15 GR 20 21 Inspections Pothole guards Lanyard anchorage point Platform extension if equipped Work trays if equipped Brake release components Battery cover Mast columns and counterweight oo oe ooo Platform control joystick Check entire machine for L Cracks in welds or structural components Y Dents or damage to machine Y Excessive rust corrosion or oxidation O Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Note If the platform must be raised to inspect the machine make sure that the battery cover is in place See Operating Instructions section Operator s Manual Fifth Edition e Third Printing Inspections Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Always perform a pre operation inspection Always perform function tests prior to use K
17. procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Part No 133571 Fifth Edition e Third Printing Operator s Manual Pre operation Inspection O Be sure that the operators safety and responsibilities manuals are complete legible and in the storage container located in the platform See Inspections section Y Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section QU Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications L Electrical components wiring and electrical cables Hydraulic
18. 13 kg only Platform extended 250 lbs 113 kg Extension only Work tray station option 50 Ibs 22 kg Maximum occupants 1 Extension only Platform only 250 Ibs 113 kg 250 lbs 113 kg M Vi 500 Ibs 227 kg AWP platform 350 Ibs 159 kg Genie 10 GR 12 GR 15 GR 20 Part No 133571 Fifth Edition e Third Printing Operator s Manual Maximum capacity GR 20 Standard platform Platform without extension 350 lbs 159kg Platform retracted 350 lbs 159 kg Platform extended Platform 100 lbs 45 kg only Platform extended 250 lbs 113 kg Extension only Maximum occupants 1 Extension only 250 lbs 113 kg Vi Platform only 350 lbs 159 kg 100 Ibs 45 kg J AWP platform 350 Ibs 159kg Maximum occupants 1 Do not raise the platform unless the machine is ona firm level surface Do not depend on the tilt alarm as a level indicator The tilt alarm sounds at the platform controls and the ground controls when the machine is on a severe slope A ra i Part No 133571 Genie GR 12 GR 15 GR 20 11 Work Area Safety Do not drive over 0 5 mph 0 8 km h with the platform raised Do not raise the mast when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when the platform is raised lower the platform and do not continue to operate the machine p Do not operate the PB machine in strong or gusty winds Do not incr
19. 40 GR 12 GR 15 GR 20 Observe and Obey M Do not use an external charger or booster battery Charge the battery in a well ventilated area indicated on the charger M M Use proper AC input voltage for charging as M Use only a Genie authorized battery and charger To Charge Battery 1 Be sure the batteries are connected before charging the batteries 2 Open the battery compartment The compartment should remain open for the entire charging cycle Rest the cover against the chassis Lower the platform until the mast just contacts the battery cover A Crushing hazard Keep hands clear of the battery cover when lowering the platform Turn the key switch to the off position Be sure that the battery cable connections are tight and free of corrosion Part No 133571 Fifth Edition e Third Printing Operator s Manual Maintenance free batteries 1 Connect the battery charger to a grounded AC circuit 2 The charger will indicate when the battery is fully charged Standard Batteries 1 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle Replace the battery vent caps Connect the battery charger to a grounded AC circuit 4 The charger will indicate when the battery is fully charged 5 Check the battery acid level when the charging cycle is complete Replenish with
20. A and many other countries GR is a trademark of Terex South Dakota Inc These machines comply with ANSI SIA A92 6 CAN B 354 2 Part No 133571 Fifth Edition e Third Printing Operator s Manual Owners Users and Operators Thank you for choosing our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governmental rules 2 Read understand and follow the instructions in this and other manuals supplied with this machine 3 Use good safe work practices in a commonsense way 4 Only have trained certified operators directed by informed and knowledgeable supervision running the machine Part No 133571 Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Genie GR 12 GR 15 GR 20 1 Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operators manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended V You read understand and obey the
21. Genie A TEREX BRAND Operator s Manual Serial Number Range GR 12 from GR10 20000 ANSI CSA North America GR 15 m America GR 20 with Maintenance Information Fifth Edition Third Printing Part No 133571 Operator s Manual Fifth Edition Third Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions contact us Contact Us Internet www genielift com E mail awp techpub terex com Genie GR 12 GR 15 GR 20 Contents Introduction 0 eeeeeeeeeeeeeeeeeeeeaeeeeeeeaeeeetesaeeeeseeaaes 1 Symbol and Hazard Pictorials Definitions 3 General Safety isviner 5 Personal SafetY ooconcccnncccinncccconccconcncnnncnnananananannnno 9 Work Area Safety sssssssssseseseeees 10 Legend socn 16 A 17 INSPECTIONS ooooccccnnncccnonanancnonanoncnnnnnrnc nn rannrcnn nano 20 Operating Instructions 34 Transport and Lifting Instructions 42 Maintenance essesseseeenmenns 46 Specifications isiingie eisini 48 Copyright 2000 Terex Corporation Fifth Edition Third Printing June 2014 Genie is a registered trademark of Terex South Dakota Inc in the U S
22. ately 2 ft 60 cm 16 Pull the emergency lowering knob located at the base of the machine below the mast Result The platform should lower The descent alarm will not sound 17 Turn the key switch to platform control At the Platform Controls Test Emergency Stop 18 Pushin the platform red Emergency Stop button to the off position Result No functions should operate Test the Horn 19 Pull out the red Emergency Stop button to the on position 20 Press the horn button Result The horn should sound Genie 24 GR 12 GR 15 GR 20 Use the button pattern on the platform controls to determine which of these next two function tests to perform Use this function test procedure if the decal on your platform controls has these buttons 0 oju Test the Function Enable Switch and the Up Down Functions 21 Do not hold the function enable switch on the control handle 22 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result No functions should operate 23 Do not press the high speed or low speed lift enable buttons 24 Press the platform up or platform down button Result The lift function should not operate 25 Do not press the platform up or platform down buttons 26 Press the high speed or low speed lift enable button Result The lift function should not operate Part No 133571
23. ation Height stowed 62 in 1 57 cm Vibration value does not exceed maximum 2 5 m s Height stowed 64 in 1 62 m 3 a et AE standard Maximum slope rating stowed 30 17 platform with work position station tray Maximum side slope rating 30 17 Width 29 5 in 74 9cm stowed position Length stowed 53 in 1 35 cm Note Slope rating is subject to ground conditions and Length platform 73 3 in 1 85 m adequate traction extended Drive speeds option Stowed maximum 2 5 mph 4 0 km h Platform dimensions all models length x width 40ft 10 9 sec 12 2 m 10 9 sec Standard platform 35x29 5in 88 9x74 9 cm Platform raised 0 5 mph 0 8 km h Standard platform with 55x29 5in 139 7x74 9cm maximum 40 ft 55 sec 12 2 m 55 sec extension extended Floor loading information Standard AWP platform 27 x 26 in 69 x 51 cm Tire load maximum 680 Ibs 308 kg Narrow AWP platform 26 x 20 in 66 x 51 cm Tire contact 104 62 psi 7 36 kg cm Maximum capacity 500 lbs 227 kg pressure 721 3 kPa Sandara plaro Occupied floor 191 52 psf 936 kg m Maximum capacity 350 Ibs 159 kg pressure 9 18 kPa AWP platform um m P Note Floor loading information is approximate and Maximum wind speed 28 mph 12 5 m s goes not incorporate different option configurations It Turning radius inside 0 in 0 cm should be used only with adequate safety factors Turning radius outside 52 in 132 1 cm Continuous improvement of our products is a Genie Ground clearance 25in 6 5 cm policy Product specif
24. azardous locations 2 Always perform a pre operation inspection L inadequate surface support to withstand all load forces imposed by the machine 3 Always perform function tests prior to use L wind and weather conditions 4 Inspect the workplace th ce of unauthorized personnel Know and understand the workplace EI ane presen B P inspection before going on to the next L other possible unsafe conditions section 5 Only use the machine as it was intended Workplace Inspection Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Genie Part No 133571 GR 12 GR 15 GR 20 29 Operator s Manual Fifth Edition e Third Printing nO ______ _ Inspections Inspection for Decals with Words PartNo Decal Description Qty Determine whether the decals on your machine 9 810 COSTI Gne 2 have words or symbols Use the appropriate 97811 Cosmetic GR 15 2 inspection to verify that all decals are legible and in 97812 Cosmetic GR 20 2 place 97815 Label Lower Mid rail 1 RA a 97828 Inst
25. direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the yellow arrow points Thumb rocker switch for steer function Press the left side of the thumb H rocker and the machine will turnin the direction the blue triangle points on the platform control panel Press the right side of the thumb A rocker and the machine will turn in the direction the yellow triangle E points on the platform control panel LED diagnostic readout battery charge indicator Platform up button 13 Press and hold the platform up button and the platform will raise Zr 14 Platform down button Press and hold the platform down button and the platform will lower Genie Part No 133571 Controls Lift function button Push this button to activate the lift function 4 Proportional control handle and function enable switch for drive steer and lift functions Lift function Press and hold the function enable switch to enable the lift function on the platform control handle Move the control handle in the direction indicated by the blue arrow and the platform will raise Move the control handle in the direction indicated by the yellow arrow and the platform will lower The descent alarm should sound while the platform is lowering Drive function Press and hold the function enable switch to enable the drive function on the platform control handle Move the control handle in the direction ind
26. distilled water to the bottom of the fill tube Do not overfill Genie Operating Instructions Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings 2 Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 Install the battery vent caps 4 Charge the battery 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Part No 133571 GR 12 GR 15 GR 20 41 Operator s Manual Fifth Edition e Third Printing Transport and Lifting Instructions V The machine must be on a level surface or secured before releasing the brakes M Do not drive the machine on a slope that exceeds the uphill downhill or side slope rating See Driving on a Slope in the Operating Instructions section Observe and Obey M If the slope of the transport vehicle bed V Genie provides this securement information as exceeds the uphill or downhill maximum slope a recommendation Drivers are solely rating the machine must be loaded and responsible for making sure machines are unloaded using a winch as described in t
27. e function should not work in either direction 65 Lower the platform and remove both pieces of wood Test Elevated Drive Speed 66 Raise the platform approximately 4 ft 1 2 m from the ground 68 Press and hold the function enable switch on the control handle Slowly move the control handle to full drive position 67 Press the drive function button if equipped O Result The maximum achievable drive speed with the platform raised should not exceed 0 72 ft 22 cm per second If the drive speed with the platform raised exceeds 0 72 ft 22 cm per second immediately tag and remove the machine from service Operator s Manual Fifth Edition e Third Printing Inspections Test the Pothole Guards Note The pothole guards should automatically deploy when the platform is raised The pothole guards activate limit switches that allow the machine to continue to function If the pothole guards do not deploy an alarm sounds and the 28 76 machine will not drive or steer a 69 Raise the platform 78 Result When the platform is raised 4 ft 1 2 m from the ground the pothole guards should deploy 79 70 Press on the pothole guards on one side and then the other 80 Result The pothole guards should not move 71 Lower the platform A Result The pothole guards should return to the stowed position 6d 72 Place a 2x4 or similar piece of wood under a pothole guard 82 73 Raise the platform O Resul
28. ease the surface area of the platform or the E NN load Increasing the area a exposed to the wind will decrease machine stability Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs e Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not use the machine as a crane Do not push the machine or other objects with the platform Do not contact adjacent structures with the platform Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter The work station tray is considered part of the platform Operator s Manual Fifth Edition e Third Printing Work Area Safety Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls Do not push off or pull toward any object outside of the platform Maximum allowable Maximum Model side force occupants ANSI CSA 100 Ibs 445 N 1 Do not alter or disable the limit switches Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of d
29. es or particles may be present Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the machine Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Part No 133571 Fifth Edition e Third Printing Operator s Manual A Battery Safety Burn Hazards ay Batteries contain acid Always wear protective clothing and eye wear when working with batteries We Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Do not expose the batteries or the charger to water or rain during charging Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas The battery tray should remain open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks Oot Component Damage Hazard Do not use any battery charger
30. he properly secured and the correct trailer is brake release operation See the l selected pursuant to US Department of Specifications section for the slope ratings Transportation regulations other localized regulations and their company policy M Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing loading and securing construction and lifting equipment for international shipment M Only qualified aerial lift operators should move the machine on or off the truck V The transport vehicle must be parked on a level surface V The transport vehicle must be secured to prevent rolling while the machine is being loaded M Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight See the inspections section for the serial label location Genie 42 GR 12 GR 15 GR 20 Part No 133571 Fifth Edition e Third Printing Operator s Manual Transport and Lifting Instructions Brake Release Operation After the machine is loaded 1 Pull out the red Emergency Stop button at both J pos uu Me ls f the ground and platform controls to the on E M eee XA m position and turn the key switch to the em platform position 2 Be eodd the miners Ine is properly Secured n 2 Press the drive function b
31. he steer end of the machine 51 Press the drive function button if equipped 52 Press and hold the function enable switch on the control handle 53 Press the thumb rocker switch on top of the control handle in the direction indicated by the blue triangle on the control panel O Result The steer wheels should turn in the direction indicated by the blue triangle 54 Press the thumb rocker switch on top of the control handle in the direction indicated by the yellow triangle on the control panel O Result The steer wheels should turn in the direction indicated by the yellow triangle Test Drive and Braking 48 Press the drive function button if 55 Press the drive function button if equipped equipped 49 Wait seven seconds for the drive function to time out 56 Press and hold the function enable switch on the control handle 50 Slowly move the control handle in the direction 57 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result No functions should operate 26 GR 12 indicated by the blue arrow on the control panel until the machine begins to move then return the control handle to the center position Result The machine should move in the direction that the blue arrow points on the control panel then come to an abrupt stop when the control handle is returned to the center position Genie GR 15 GR 20 Par
32. icated by the blue arrow on the control panel and the machine will move in the direction that the blue arrow points Move the control handle in the direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the yellow arrow points LED diagnostic readout battery charge indicator and lift drive mode indicator Drive function button Push this button to activate the drive function GR 12 GR 15 GR 20 19 Operator s Manual Fifth Edition e Third Printing Inspections Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Genie 20 GR 12 GR 15 GR 20 Pre operation Inspection Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance
33. ications are subject to change without notice or obligation Weight 1581 lbs 717 kg Machine weights vary with option configurations See serial label for specific machine weight Power source 4 Batteries 6V 225AH AC outlet in platform Standard Maximum hydraulic pressure functions 3000 psi Tire size 207 bar 10x3x1in 25 4 x 7 6 x 2 5 cm Genie 48 GR 12 GR 15 GR 20 Part No 133571 Fifth Edition e Third Printing Operator s Manual Specifications Model GR 15 Airborne noise emissions Height working 20 ft 7 in 6 3m Sound pressure level at ground workstation 70 dBA MAXA Sound pressure level at platform workstation lt 70 dBA Height platform WeTESdn om Vibration value does not exceed 2 5 m s maximum poU z m S Height stowed 62 in 1 57 cm Maximum slope rating stowed position ee maximum p F Fam S Height stowed 64 in 162m Maximum side slope rating stowed position do maximum standard platform with work Note Slope rating is subject to ground conditions and station tray adequate traction Width 29 5 in 74 9 cm Drive speeds Length stowed 53 in 1 35 m Stowed maximum 2 5 mph 4 0 km h Length platform 733 in 185m 40 ft 10 9 sec 12 2 m 10 9 sec extended Platform raised 0 5 mph 0 8 km h option maximum 40ft 55 sec 12 2 m 55 sec Platform dimensions all models length x width Floor loading informat
34. ifferent weight or specification Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 62 Ibs 28 kg Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Genie 12 GR 12 GR 15 GR 20 gt Do not place or attach fixed or overhanging loads to any part of this machine A Do not place ladders or b scaffolds in the platform or e against any part of this machine Do not transport tools and materials unless they are evenly distributed and can be safely handled by person s in the platform Do not use the machine on a moving or mobile surface P or vehicle LY Crushing Hazard Keep hands and limbs out of mast Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Do not work under the platform or mast without the battery cover raised Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects Part No 133571 Fifth Edition e Third Printing Operator s Manual Work A
35. ion Standard platform 35x29 5in 388 9x74 9 cm Tire load maximum 720 lbs 327 kg Standard platform with 55x29 5in 139 7 x 74 9 cm Tire contact pressure 110 77 psi 7 79 kg cm extension extended 763 7 kPa Standard AWP platform 27 x 26 in 69x51cm Occupied floor 247 68 psf 1209 kg m Narrow AWP platform 26 x 20 in 66 x 51 cm pressure 11 87 kPa Maximum capacity 500 lbs 227 kg Note Floor loading information is approximate and standard platform does not incorporate different option configurations It 2 should be used only with adequate safety factors Maximum capacity 350 Ibs 159 kg AWP platform Continuous improvement of our products is a Genie policy Product specifications are subject to change Maximum wind speed 28 mph 12 5 m s without notice or obligation Turning radius inside 0 in 0 cm Turning radius outside 52 in 132 1 cm Ground clearance 2 5in 6 5 cm Weight 2192 Ibs 994 kg Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH Standard 3000 psi207 bar Power source AC outlet in platform Maximum hydraulic pressure functions 10x3x1in 25 4 x 7 6 x 2 5 cm Tire size Part No 133571 Genie GR 12 GR 15 GR 20 49 Operator s Manual Fifth Edition e Third Printing Specifications Model GR 20 Airborne noise emissions Height working 25 ft 9 in 7 9m Sound
36. je Gus 227165 Cena M 31508 an 44890 or 43658 fur Ot e 19 NO gt Br Ng 52475 133277 133144 52475 Inspections 28235 ey en 97815 114325 9 52475 133092 L 12579223 HR al 7 44736 72171 Ti Se 133585 or 1256915 72184 ii sl Part No 133571 T 28373 ar XE 07894 LA NE TA Y 72155 1106667 97810 1106667 or 97828 orT106668 or 97811 or 1106668 or 1108736 T107894 or 1106669 or 97812 or 106669 Genie GR 12 GR 15 GR 20 31 Operator s Manual Fifth Edition e Third Printing nO ______ _
37. l handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Battery condition will affect machine performance Machine drive speed and function speed will drop when the battery level indicator is flashing Genie 36 GR 12 GR 15 GR 20 To select drive speed The drive controls can operate in two different drive speed modes while in the stowed position When the drive speed button light is on slow drive speed mode is active When the drive speed button light is off fast drive speed mode is active Press the drive speed button to select the desired drive speed Note When the platform is elevated the drive speed button light is always on indicating elevated drive speed Controller Identification Use these instructions if the decal on your platform controls has these buttons Part No 133571 Fifth Edition e Third Printing Operator s Manual To Position Platform 1 Press the lift function button On the LCD screen a circle below the lift function symbol will turn on If the control handle is not moved within seven seconds of pushing the lift function button the circle below the lift function s
38. l times Tee Do not lower the platform unless the area below is clear of personnel and obstructions Do not climb down from the platform when raised Do not enter or exit the platform unless the machine is in the stowed position rt Genie Part No 133571 GR 12 GR 15 GR 20 13 Operator s Manual Fifth Edition e Third Printing Work Area Safety Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation Genie 14 GR 12 GR 15 GR 20 A Explosion and Fire Hazards Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gas
39. manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations V You are properly trained to safely operate the machine Operator s Manual Fifth Edition e Third Printing Introduction Hazard Classification Decals on this machine use symbols color coding and signal words to identify the following A FUIT A WARNING A CAUTION Safety alert symbol used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Indicates a property damage message Genie Intended Use This machine is intended to be used only to lift personnel along with their tools and materials to an aerial work site Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solvent based cleaners because they may damage the safety sign material GR 12
40. now and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Genie 22 GR 12 GR 15 GR 20 Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Part No 133571 Fifth Edition e Third Printing Operator s Manual At the Ground Controls 1 Selecta test area that is firm level and free of obstruction Be sure the batteries are connected Pull out the platform and ground red Emergency Stop button to the on position Turn the key switch to ground control Observe the diagnostic LED readout on the platform controls Result The LED should look like the picture below H 6 Observe the diagnostic LCD readout on the ground controls Result The LCD should display the model and hour meter READY GR20 00000 0 Hours Part No 133571
41. ns to the on position To Position Platform 1 Atthe control panel press and hold the lift function enable button 2 Press the platform up or down button Operating Instructions Operation from Platform 1 Besure the battery pack is connected before operating the machine 2 Turn the key switch to platform control Pull out both ground and platform red Emergency Stop buttons to the on position Controller Identification These machines were produced with two different styles of platform controls Use the button pattern on the platform controls to determine which instructions apply to your machine Use these instructions if the decal on your platform controls has these buttons amp a amp E To Position Platform 1 Press and hold the high or low l L speed lift enable button amp E 2 Press the platform up or A platform down button Drive and steer functions are not available from the ground controls Genie Part No 133571 GR 12 GR 15 GR 20 35 Operator s Manual Fifth Edition e Third Printing Operating Instructions To Steer 1 Press and hold the drive steer function enable switch on the control handle 2 Turn the steer wheels with the H thumb rocker switch located on the top of the control handle 4s To Drive 1 Press and hold the drive steer function enable switch on the control handle 2 Increase speed Slowly move the contro
42. or serious injury Remove all rings watches and other jewelry A Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Note Perform this test after fully charging the batteries 1 Puton protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are in place and secure Note Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables Part No 133571 Genie GR 12 GR 15 GR 20 47 Maintenance Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Operator s Manual Fifth Edition e Third Printing y _ _ __ ___ _ aa Specifications Model GR 12 Airborne noise emissions Height working 17 ft4 in 5 3 m Sound pressure level at ground 70 dBA maximum workstation Height platform 11ft4 in 35m Sound pressure level at platform 70 dBA maximum workst
43. p communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to 9 perform this procedure Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems Note Perform this procedure with the platform in the stowed position 1 Visually inspect the oil level in the hydraulic oil tank O Result The fluid level should be as marked on the tank 2 Add oil as needed Do not overfill Hydraulic oil specifications Hydraulic oil type Chevron Rando HD equivalent Genie 46 GR 12 GR 15 GR 20 Part No 133571 Fifth Edition e Third Printing Operator s Manual Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Note This procedure does not need to be performed on machines with sealed or maintenance free batteries A Electrocution hazard Contact with hot or live circuits may result in death
44. pins are properly installed Do not depend on tilt alarm as a level indicator Tilt alarm sounds only when the machine is on a slope If tit alarm sounds lower the platform Move machine to a firm level surface Use extreme caution to lower platform Do not alter or disable limit switches 1 Lower the platform 2 2 Move the the machine to level surface Crushing Hazards Use common sense and planning when operating machine with controller from ground Maintain safe distances between operator machine and fixed objects Fall Hazards The guard rail system provides fall protection if occupants of the platform are required to wear personal fall protection equipment PFPE due to job site or employer rules PFPE equipment and its use shall be in accordance with the PFPE manufacturer s instructions and applicable governmental requirements Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Lower platform mid rail bar or close platform gate before operating Keep platform floor clear of debris Collision Hazards Be awa
45. pressure level at ground workstation 70 dBA maximum Sound pressure level at platform workstation lt 70 dBA Height platform Terum BAM Vibration value does not exceed 2 5 m s maximum A um A Height stowed 78 in 1 98 cm Maximum slope rating stowed position 30 17 maximum Maximum side slope rating stowed 30 17 Width 31 5 in 80 cm position Length stowed 53 in 1 35 cm Note Slope rating is subject to ground conditions and adequate traction Length platform 73 3 in 1 86 m extended Drive speeds option Stowed maximum 2 5 mph 4 0 km h Platform dimensions all models length x width 40 ft 10 9 sec 12 2 m 10 9 sec Standard latform 35 x 29 5 in 89 9 x 74 9 cm Platform raised 0 5 mph 0 8 km h P x maximum 40 ft 55 sec 12 2 m 55 sec Standard platform with 55x29 5in 139 7 x 74 9 cm extension extended Floor loading information Standard AWP platform 27 x 26 in 69 x 51 cm Tire load maximum 870 lbs 395 kg Narrow AWP platform 26 x 20 in 66 x 51 cm Tire contact pressure 133 85 psi 9 41 kg cm z 922 84 kPa Maximum capacity 350 Ibs 159 kg standard platform Occupied floor pressure 241 9 psf 1180 kg m Maximum capacity 350 lbs 159 kg Mae kPa AWP platform Note Floor loading information is approximate and does not incorporate different option configurations It Maximum wind speed 28 mph 12 5 m s should be used only with adequate safety factors Turning radius inside 0 in 0cm Continuous improvement of our produc
46. re of limited sight distance and blind spots when driving or operating Check work area for overhead obstructions or other possible hazards Be aware of crushing hazard when grasping platform guard rail Do not lower platform unless area below is clear of personnel and obstructions Be aware of extended platform position when moving machine No stunt driving or horseplay while operating a machine Damaged Machine Hazards Do not use a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in the appropriate operator s and service manuals Be sure all decals are in place and legible Be sure operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Electrocution Fire Hazard Death or serious injury will result from use of improper or damaged cord and outlet Connect charger to a grounded AC G wire electrical outlet only Before each use inspect for damaged cord cables and wires Replace damaged items before operating Part No 133571 Genie GR 12 GR 15 GR 20 Operator s Manual Fifth Edition Third Printing General Safety 12832 ANA Limit Switch gt Bracket 82975 DANGER
47. rea Safety Operation on Slopes Hazards Collision Hazards Do not drive the machine on a slope that exceeds Be aware of limited sight the slope and side slope rating of the machine distance and blind spots Slope rating applies to machines in the stowed when driving or operating position Maximum slope rating stowed position 30 17 s Maximum side slope rating stowed 30 17 Be aware of extended platform position when position moving the machine Note Slope rating is subject to ground conditions The machine must be on a level surface or and adequate traction secured before releasing the brakes Operators must comply with employer job site and Fall Hazards governmental rules regarding use of personal The guard rail system provides fall protection If protective gquipment occupant s of the platform are required to wear Check the work area for personal fall protection equipment PFPE due to overhead obstructions or job site or employer rules PFPE and its use shall other possible hazards be in accordance with the PFPE manufacturers instructions and applicable governmental requirements Use approved lanyard attachment point provided Keep the platform floor clear of debris Close the entry gate before operating Be aware of crushing hazards when grasping Do not sit stand or climb A the platform guard rail on the platform guard rails Maintain a firm footing on the platform floor at al
48. rm 1 Control 82481 Label Battery Charger Safety 1 aa 82487 Label Read the Manual 2 137635 Label Ground Control Panel 1 82495 Label Brake Release Safety and 1 137636 Overlay Platform Control Panel 1 Operating Instructions 137656 Label Drive Steer Direction 1 Platt trol 82614 Warning Collision Hazard A Contro 82666 Label Forklift Pocket 2 1256702 Overlay Platform Control Panel 1 A A A I NUES 1257923 Label Smartlink 2 82835 Label Maximum Capacity 159 kg 1 ca E models with AWP platform 1106667 Label Wheel Load GR 12 4 82836 Label Emergency Lowering 1 T106668 Label Wheel Load GR 1 5 4 82966 Instructions Max Side Force 445 N 1 1106669 Label Wheel Load GR 20 4 ANSI Genie 32 GR 12 GR 15 GR 20 Part No 133571 Fifth Edition e Third Printing Operator s Manual Inspections E ENS Lu 97873 god 137656 133147 72188 UIT o z AO ls E me 82473 F fu N or aer ES B 97815 72184 1106667 or 1106668 or 1106669
49. ructions Max Capacity 350 Ibs 1 Part No Decal Description Qty 159 kg GR 20 models with 28174 Label Power to Platform 230V 2 standard platform 28175 Warning Compartment Access 1 114325 Instructions Battery Connection 1 28235 Label Power to Platform 115V 2 Diagram 28236 Warning Improper Operation 1 133013 Danger Electrocution Hazard 1 28373 Label Forklift Pocket 2 133014 Danger General Safety Rules 1 31508 Danger Electrocution Hazard 1 133092 Danger Crushing Hazard Use 1 Safety Chock 31788 Danger Explosion Burn Hazard 1 133144 Label Transport Diagram 2 38122 Label Manual Storage 1 133277 Label Emergency Lowering 1 38149 Label Patents 1 133585 Instructions Operating Instructions 1 40434 Label Lanyard Anchorage Point 1 Platform 43658 Label Power to Charger 230V 1 133586 Instructions Operation Ground 1 44736 Danger Tip over Hazard Tilt Alarm 1 Control 44980 Label Power to Charger 115V 1 133596 Label Operational Indicator Codes 1 52475 Label Transport Tie down 3 137605 Label Emergency Stop Platform 1 52865 Warning Annual Inspection Record 1 Control 52996 Cosmetic Genie models with AWP 1 197635 Label Ground Control Panel narrow platform 137636 Overlay Platform Control Panel 1 72086 Label Lifting Point 1 137656 Label Drive Steer Direction 1 72155 Instructions Max Capacity 350 Ibs 1 Platform Control 159 kg models wi
50. s instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operators safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine GR 12 GR 15 GR 20 Part No 133571 Fifth Edition e Third Printing Operator s Manual Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions Repair any function that operates when either red Emergency Stop button is pushed in Emergency Lowering Pull the emergency lowering knob nn e N to lower the platform MOT l m Operation from Ground 1 Be sure the battery pack is connected before operating the machine 2 Turn the key switch to ground control 3 Pull out both ground and platform red Emergency Stop butto
51. s on a severe slope Death or serious injury could occur E de Explosion Hazards Do not operate machine or charge battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present 133014 B Tip over Hazards Do not exceed rated load capacity Qu Maximum occupancy 1 person E Do not raise platform when wind speeds may exceed 28 mph 12 5 m s Do not operate machine in strong or gusty winds Do not increase surface area of platform or load Increasing area exposed to wind will decrease machine stability Do not drive machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Use extreme care and slow speeds while driving the machine in stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not place or attach overhanging loads to any part of this machine Do not push off or pull toward any object outside of the platform Do not alter or disable machine components that in any way affect safety and stability Do not place ladders or scattolds in platform or against any part of this machine Do not drive machine on a slope that exceeds the maximum slope or slide slope rating of the machine Do not use machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter
52. t Before the platform is raised 7 ft 2 1 m from the ground an alarm should sound The platform controls LED readout should display PHS and the ground controls LCD should display PHS Pothole Guard Stuck 74 Press the drive function button if equipped 75 Genie GR 12 GR 15 GR 20 Press and hold the function enable switch on the control handle Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The machine should not move forward or backward Press and hold the function enable switch on the control handle Press the drive function button if equipped Press the thumb rocker switch on top of the control handle in the direction indicated by the blue and yellow triangles on the control panel Result The steer wheels should not turn left or right Lower the platform Remove the 2x4 or similar piece of wood Part No 133571 Fifth Edition Third Printing Operator s Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations QU drop offs or holes L bumps floor obstructions or debris Do Not Operate Unless L sloped surfaces M You learn and practice the principles of safe LT unstable Ohelippery suifacs machine operation contained in this operators L overhead obstructions and high voltage manual conductors 1 Avoid hazardous situations L h
53. t No 133571 Fifth Edition e Third Printing Operator s Manual 58 Slowly move the control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the control handle to the center position Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop when the control handle is returned to the center position Note The brakes must be able to hold the machine on any slope it is able to climb Test the Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 59 Fully lower the platform 60 Place a 2x4 or similar piece of wood under both wheels on one side and drive the machine up onto them 61 Raise the platform approximately 7 ft 2 1 m from the ground Result The platform should stop and the tilt alarm will sound at 180 beeps per minute The platform controls LED readout should display LL and the ground controls LCD should display LL Machine Tilted 63 Press and hold the function enable switch on the control handle 62 Press the drive function button if equipped Part No 133571 Genie GR 12 GR 15 GR 20 27 Inspections 64 Move the control handle in the direction indicated by the blue arrow then move the control handle in the direction indicated by the yellow arrow Result The driv
54. t No 133571 GR 12 GR 15 GR 20 9 Operator s Manual Fifth Edition e Third Printing Work Area Safety Electrocution Hazards This machine is not electrically insulated and r will not provide protection t from contact with or proximity to electrical current Maintain safe distances from electrical power lines and apparatus in i accordance with applicable governmental regulations L and the following chart Line Voltage Required Clearance 0 to 50KV 10 ft 3 05 m 50 to 200KV 15 ft 4 60 m 200 to 350KV 20 ft 6 10 m 350 to 500KV 25 ft 7 62 m 500 to 750KV 35 ft 10 67 m 750 to 1000KV 45 ft 13 72m Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip over Hazards Occupants equipment and materials shall not exceed the maximum platform capacity or the maximum platform capacity of the platform extension Weight in trays is part of the total platform load Maximum capacity GR 12 and GR 15 Standard platform Platform without extension 500 lbs 227 kg Platform retracted 500 lbs 227 kg Platform extended Platform 250 lbs 1
55. tape measure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level While holding the piece of wood level measure the vertical distance from the bottom of the piece of wood to the ground Divide the tape measure distance rise by the length of the piece of wood run and multiply by 100 Example run Piece of wood 144 inches 3 6 m Run 144 inches 3 6 m Rise 12 inches 0 3 m 12 in 144 in 0 083 x 100 8 3 grade 0 3 m 3 6 m 0 083 x 100 8 3 grade If the slope exceeds the maximum slope or side slope rating then the machine must be winched or transported up or down the slope See Transport and Lifting section Part No 133571 Fifth Edition e Third Printing Operator s Manual Operational indicator codes If the platform controls LED or ground controls LCD diagnostic readout displays an operational indicator code such as LL the fault condition must repaired or removed before resuming machine operation Push in and pull out the red Emergency Stop button to reset the system LED Readout LL MACHINE TILTED LCD Readout Operational Indicator Codes Code Condition LL Off Level OL Platform Overloaded CH Chassis Mode Operation PHS Pothole Guard Stuck nd No Drive option For further information please consult the
56. th AWP platform 1256702 Overlay Platform Control Panel 1 72159 Danger Tip over Hazard Batteries 1 1256915 Instructions Platform Operation 1 72171 Instructions Max Side Force 1 1257923 Label Smartlink 2 100 Ibs 445 N ANSIA CSA T106667 Label Wheel Load GR 12 4 72184 Cosmetic Genie Runabout 2 T106668 Label Wheel Load GR 15 4 72188 Label Directional Arrows 2 T106669 Label Wheel Load GR 20 4 72832 Danger Do Not Alter Limit Switch 1 1107029 Danger Instructions Brake Release 1 72850 Instructions Work Tray Capacity 1 Safety and Operation 50 Ibs 22 kg GR 12 GR 15 T107894 Label Tire Specifications 4 72970 Instructions Battery Charger 1 7108736 Instructions Max Capacity 500 Ibs 1 Operation 227 kg GR 12 GR 15 models with 82366 Label Chevron Rando 1 standard platform 82975 Warning Collision Hazard 1 Genie 30 GR 12 GR 15 GR 20 Part No 133571 Fifth Edition Third Printing Operator s Manual 82975 31788 T1070 28373 T107894 1106667 or 1106668 or T106669 97810 or 97811 or 97812 137636 or 1256702 137605 72086 1106667 or T106668 7215 or T106669 1107894 38149 e 28235 or 28174 de Serial gt B Es Label LL 133586 Felt _ 1376357 ml Y 52865 X
57. ts is a Genie Turning radius outside 53 in 134 6 cm policy Product specifications are subject to change Ground clearance 2 5 in 6 5 cm without notice or oBligatior Weight 2451 Ibs 1112 kg Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH Power source AC outlet in platform Standard Maximum hydraulic 3000 psi 207 bar pressure functions Tire size 10x3x1in 25 4 x 7 6 x 2 5 cm Genie 50 GR 12 GR 15 GR 20 Part No 133571 www genielift com
58. utton if the drive chassis tie points and the path is equipped clear of all obstructions i 3 Push in the black brake 3 Press and hold the function enable switch on release knob to open the the control handle Move the control handle off brake valve center and immediately release it to reset the brakes e nial 4 Push the red Emergency stop button at both the ground and platform controls to the off position Towing the GR 12 the GR 15 and the GR 20 is not recommended If the machine must be towed do not exceed 2 mph 3 2 km h Genie Part No 133571 GR 12 GR 15 GR 20 43 Operator s Manual Fifth Edition e Third Printing Transport and Lifting Instructions Loading the Machine With a Crane Use the lifting eye mounted on the rear mast column Make sure the mast is fully lowered Observe and Obey Inspect the entire machine and remove any loose M Only qualified riggers should rig and lift the or unsecured items hine machine Always place the lifting hook through the lifting eye M Only qualified forklift operators should lift the so that it points away from the machine machine with a forklift V Be sure the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight Genie 44 GR 12 GR 15 GR 20 Part No 133571 Fifth Edition e Third Printing Operator s Manual pmup
59. ymbol will turn off and lift function will not operate Press the lift function button again 2 Press and hold the function enable switch on the control handle 3 Move the control handle according to the markings on the control panel To Steer 1 Press the drive function button On the LCD screen a circle below the drive function symbol will turn on If the control handle is not moved within seven seconds of pushing the drive function button the circle below the drive function symbol will turn off and drive function will not operate Press the drive function button again 2 Turn the steer wheels with the thumb rocker switch located on the top of the control handle as Y Y ES Part No 133571 Genie GR 12 GR 15 GR 20 37 Operating Instructions To Drive 1 Press the drive function button On the LCD screen a circle below the drive function symbol will turn on If the control handle is not moved within seven seconds of pushing the drive function button the circle below the drive function symbol will turn off and drive function will not operate Press the drive function button again 2 Press and hold the function enable switch on the control handle 3 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the
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