Bill-to-Bill Operation and Service Manual
Contents
1. Fig 43 Lock Installation in Drop Cassette In order to install the security locks in the drop cassette open the drop cassette cover remove the plastic lock and plug and follow the diagrams as below BEEN Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 39 Suzo Happ Group Variant 1 Mounting kit OPT MK FLC that includes Cam 5110032 2 pcs Washer 5110034 2 pcs Washer 5110034 01 4 pcs Washer 5110035 4 pcs is standard accessory Variant 2 Mounting kit for each lock OPT MK FLC1 that includes Cam 5106034 Nut 5310021 Washer 5310022 is optional must be ordered 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 Belonging to the lock Hex Nut Washer Cam 5110032 Washer 5110034 01 Only for installation of the lock A 5 8 Washer 5110034 Only for installation of the lock A 5 8 Nut SH Washer fh 019 05 3 4 F a 15 88 5 8 12 7max A oc i d O Washers 3 2 max Washers 1 2 pcs t 5110034 an Q22 2max 07 14 9 32 5 56 7 32 5110035 5110034 01 a1 mgt om B 16 216 OF Adjust size B with Washers within A 118 h6 0 6875 0 01 or 1 125 0 01 Nut Belongs to Lock2. Fig 3 A Caution The chassis may be heavy to handle Support the module beneath the chassis with one hand Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 16 Accessing the Bill Path Press either release button and pull open the machine The gas spring supports the chassis in the opened position The opened chassis also allows access to the path switch The chassis can be opened with or without the recycling and dispensing cassettes present Path Switch Push release button _to open the Chassis Fig 6 Maintenance of the Chassis The maintenance of the chassis is recommended approximately two times per year The preventative maintenance includes visual inspection of timing belts visual inspection of gears visual inspection of optical sensors There must not be any cracks on the surface of the four timing belts no dust or dirt on the surface of the optical sensors 6 sensors at each guide for a total of 24 sensors and no visible damage of the gears Optical sensors should be cleaned with a soft cloth and isopropyl alcohol Recycling Cassette The Bill to Bill carries up to three recycling cassettes which operate identically Built with flexibility in mind the user can program which bill denominations will be used in each of the recycling cassettes The maximum storage capacity o
3. Cam 5106034 on Kl m n m f m m m f m n m f e Nut ste 5310021 Washer j 5310022 Lock Key turn left Key turn right K D S JI ff 19 5 page 40 POWER AND INTERFACE CONNECTION The Bill to Bill power interface module has the following external connections 1 Fig 45 X2 Molex p n 43650 1000 module portion Interface description The Bill to Bill interface operates with RS232 levels and under CCNET protocol A detailed description of the CCNET protocol can be found in the Crane Payment Solutions NET Interface Manual Power and Interface cables specification The lengths of power and interface cables should not exceed 10 meters Power and interface cables do not connect to outdoor communication links and to outdoor DC current lines As interface cable to use the shielded cable The shield is connected to pin 6 of connector X2 The shield of another cable end is connected either to the case of Host or to the grounding bus or terminal of the automat near to Host Controller As power cable to use fourth core cable connected to pins 1 2 3 and 4 of connector X2 Each wire section should be not less AWG22 From the direction of the power supply the wires are connected in pairs SS ES en O MMMM Suzo Happ Group 1743Linne
4. Solutions Focused Technology Driven SES Currency Management System Operation and Service Manual Part 1 Operation Manual Revision J of July 28 2011 Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 1 bill to bill suzohapp com Table of Contents General description 3 General specifications 4 Outline drawings 7 Description of modules 14 Housing 15 Chassis 16 Recycling Cassette 17 Dispensing Cassette 19 Path Switch 21 Bill to Bill Power Interface Module 22 Drop Cassette 23 Bezel 26 Validating head 27 Sense a Click Modules 29 Power Interface Module 31 Numbering system 32 Installation 33 Mechanical installation 33 Security features locks and security switches 35 Power and interface connection 41 Interface description 41 Power and Interface cables specification 41 Operating control 42 Default settings 42 DIP Switch settings 42 Regular Bill to Bill operation 43 Possible Errors during operation 44 Application settings 44 Inquiries about the Bill to bill settings and status 49 Inquiries about software VERSION and PART NUMBER 50 Contact 56 _ ee Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 2 GENERAL DESCRIPTION The Bill to Bill Currency Management System is an automatic money handling device that provides the following features 1 Validating bills any country sizes as
5. 1 847 952 5932 or 1 800 239 7017 page 55
6. 6 Pull the tab and rotate the bearing 90 degrees as shown in Fig 15 Repeat the action with the second bearing at the opposite side of the chassis Once both bearings have been released carefully pull out the path switch from the chassis Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 21 1 Pull the tab ad 2 Rotate the bearing 90 3 Remove the Path Switch Fig 15 Maintenance of the Path Switch The maintenance of the path switch is recommended approximately two times per year Preventative Maintenance includes visual inspection of belts There must be no cracks on the surface of the 8 timing belts and no visible damage of the components Bill to Bill Power Interface Module The Bill to Bill power interface module is placed in the housing at the left side of the validating head It carries connectors for all external connections to the Bill to Bill Power and interface Fig 16 Removing the Bill to Bill Power Interface Module Remove the screw under the Bill to Bill power interface at the front side Pull the latch of the Bill to Bill power interface module to remove it from the housing Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 22 2 Pull the latch Fi S 1 Remove screw Maintenance of the Bill to Bill Power Interface Module There is no maintenanc
7. D Turn power ON J OD z Chassis software updates New software can be ordered with a memory card The software supplied through the memory card allows the Bill to Bill to operate after it is removed from the slot The memory card can be used for updating others Bill to Bill units Download Procedure for Memory Card Please follow the instructions for the memory card Follow steps 1 through 6 After the successful completion of step 6 remove the card from the slot Follow steps 1 2 3 and 5 Turn power ON The Bill to Bill will initialize and the status light will turn GREEN If there is no communication with the controller the light would stay RED Download Procedure via Interface Connector In order to properly complete an interface download a network download memory card must be present in the slot at all times before and during the download 1 The software download can be accomplished via the host controller please refer to CCNET protocol description 2 For a direct download via the interface connector please follow the instructions below tep 1 Turn power OFF Disconnect the interface connector from the Bill to Bill E OD N Connect the personal computer to the Bill to Bill 3 iD Gel Perform update 3 OD gt Disconnect the computer d iD o Connect the interface connector to the Bill to Bill d et D D Turn power ON 3 iD N Suzo Happ Group 1743 Linneman
8. Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 54 Software Update Diagnostics Normally the download process will be accompanied by a blinking red green status light lasting approximately one minute If the download has competed successfully the status light will turn green Should the download be unsuccessful the status light will indicate short green flashes followed by a long red The following table lists errors related to software update procedure External interface error 1 Verify that software is suitable for CCNET download in CCNET download 2 Repeat procedure mode Memory card CRC error 1 Turn power OFF remove and reinsert the memory card turn power ON 2 Replace memory card with a new one Incorrect data in 1 Verify that the software is suitable to the B2B type memory card 2 Insert correct type of Crane Payment Solutions memory card Memory card is not Properly insert the memory card inserted Wrong type of memory Insert the correct type of Crane Payment Solutions card memory card Failure during download 1 Turn power OFF remove and reinsert the memory card turn power ON 2 Replace memory card with a new one Operation error of 1 Turn power OFF remove and reinsert the memory memory card interface card turn power ON 2 Replace memory card with a new one TT My Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE
9. USA PHONE 1 847 952 5932 or 1 800 239 7017 page 13 Description of modules The Bill to Bill was built on modularity principles just like the Crane Payment Solutions FrontLoad bill validator product The Bill to Bill consists of the following modules Validating Head accepts and validates legitimacy of bill Bezel Six different bezels are available however bezels with a digital display are recommended for Software update and diagnostics via a service keypad Sense a Click sensor pack Four versionas are available depending on currency set Power Interface Module Only one variety may be used with the B2B Drop Cassette Secure Cashbox it is referred to as a cassette Memory Card is universal for all Crane Payment Solutions products Housing 2 types Chassis 1 type Recycling Module Consists of a total of three recycling cassettes Dispensing Cassette 2 types Path Switch 1 type Bill to Bill Power Interface Module 1 type Suzo Happ Group 1743Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 14 Memory Card Sense a Click Validating Head MFL SS B2B Power Interface Module Validating Head with Loader All modules except for the housing can be Dispensing easy removed and Cassette replaced if needed i e should a bill become jammed Recycling Casset
10. Version VH lt 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 51 V Inquiry software version OK DL 0319 B150 Return C C 7 Part number Go to view versions menu OK V V V V gt View versions lt OK V V V V Choose part number l gt Part Number lt V V Inquiry part number OK BB US 1156 Return C C ea Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 52 Software updates The Bill to Bill Software consists of Validating Head software and Chassis software Chassis software includes central processor software cassette software and dispenser software Validating Head software updates The Bill to Bill Currency Management System is supplied with pre installed software according to a User s order A dummy card is normally placed in the slot indicating the software version Software updates are recommended whenever new currency is issued or whenever counterfeit bills appear on the market Software updates are offered in three options 1 New software can be ordered with a single download memory card The software from the new memory card is downloaded as soon as it is inserted into the slot and the validating head is powered on The memory card must be present at all times for the Bill to Bill to operate 2 New software can be ordered with a multi download memory card The
11. be removed with a soft cloth and isopropyl alcohol Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 28 Sense a Click Modules Sense a Click sensor packs are a set of two modules one upper and one lower In order to be compatible with each other both modules must have the same part and model number The Sense a Click set is identified by Color and position of the optical sensors Number and position of the inductive sensors Capacitive sensors Model which reflects the type of electronics housed therein and determines the compatibility with other modules Sense a Click sensor pak upper Sense a Click sensor pak lower Fig 31 Upper NE 2 A Lower module NE module Fig 32 Depending on the bill country type the following Sense a Click part numbers should be used Pm Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 29 Part Number for Sense a Click Sensor Paks Te SN Upper Module Lower Module Argentina AR FLSR1704 FLSR1704U FLSR1704L Australia AU FLSR1704 FLSR1704U FLSR1704L Brazil BR FLSR1704 FLSR1704U FLSR1704L Canada CA FLSR1801 FLSR1801U FLSR1801L Chile CE FLSR1704 FLSR1704U FLSR1704L China CN FLSR1705 FLSR1705U FLSR1705L China Hon
12. display as this option is a more convenient way to manually control the Bill to Bill i e software update diagnostics unloading etc Several bezel designs are available in order to make the Crane Payment Solutions Bill to Bill compatible with different door styles Typically the Bill to Bill is supplied with a Crane Payment Solutions bezel featuring runway lights and a digital display The bezel is permanently attached to the validating head Standard Crane Payment Solutions Bezel Crane Payment Solutions Bezel with Runway The status indication light is provided Lights The status light is combined with a running light wave in the entryway Runway Lights A Status Light ae Fig 24 Fig 25 Crane Payment Solutions Bezel with Runway Metal Bezel Lights and Digital Display In addition to running lights a digital display of 2 lines 16 characters each is provided Digital Display Fig 26 Fig 27 KEE er ee SSS eee Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 26 Maintenance of Bezels There is no maintenance procedure designated for bezels Validating head The validating head for the Bill to Bill was adopted from Crane Payment Solutions FrontLoad bill validator unit Lift the latch to open ___ the guide Lift the latch to release from the housing Fig 29 The Bill to Bill s validating head features self centering transport
13. light will turn green If there were no communication with the controller the light would stay RED Download Procedure for the Multi download Memory Card Please follow the instructions for the single download memory card Follow steps 1 through 6 After the successful completion of step 6 remove the card from the slot Follow steps 1 2 3 and 5 Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 53 Turn power ON The Bill to Bill will initialize and the status light will turn GREEN If there is no communication with the controller the light would stay RED The memory card can be used to download other Bill to Bill units until the number of preordered downloads is reached Download Procedure via Interface Connector In order to properly complete an interface download a network download memory card must be present in the slot at all times before and during the download 1 The software download can be accomplished via the host controller please refer to CCNET protocol description 2 For a direct download via the interface connector please follow the instructions below tep 1 Turn power OFF A Disconnect the interface connector from the Bill to Bill E e OO N Connect the personal computer to the Bill to Bill d OD Gel Perform update d OO Kg Disconnect the computer 3 et OD o Connect the interface connector to the Bill to Bill d OO
14. per minute vibration acceleration amplitude e A 19 8 m sec ee WIG EEN F 10 500 Hz SWCD EST ee EE te end abies ab Ss awardee dE Dee EE E AEN one octave per minute Endurance at random vibration wide band testing within F 10 200 Hz at 12 m s mean square acceleration amplitude and number of loading cycles n 10 e 7 Control method Bill to Bill operation was continuously controlled by means of the bill loading and unloading No malfunction or stoppages were registered in the Bill to Bill operation Mechanical Shocks Shock endurance at shock testing Shock IEC 60068 2 27 Ea 1987 Bump IEC 60068 2 29 Eb 1987 SSS SS a Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 5 shock repetition Treouencn e F 80 Shock min acceleration amplitude 828 idee ted seabed Page K EN che earan dea ea Aa aE PEA KADE ENEE 30 m s Aurato EE T 10 12 msec MUMBEF Of SHOCKS EE 2000 Control method Bill to Bill operation was continuously controlled by means of the bill loading and unloading No malfunction or stoppages were registered in the Bill to Bill operation Free Fall IEC 60068 2 32 Ed 1975 Test Conditions Bill to Bill Currency Management System tested as a whole unit Drop Ren EE 50 mm eler 3 mm thick steel plate on wood bed at 20 C and 58 RH The Bill to Bill survived the test free from any serious complications and preserved its full funct
15. software supplied through the multi download memory card allows the Bill to Bill to operate even after it is removed from the slot The memory card can be used for updating the next Bill to Bill unit depending on the number of licenses ordered Typically a multi download memory card is issued for a specified number of downloads and therefore the number of downloads required must be defined in the User s order 3 A special memory card can be ordered which allows the download of new software through the interface connector This memory card must be present in the validating head at all times The download can be done via the host controller and local network Downloads can also be accomplished with any personal computer The Bill to Bill must be temporarily disconnected from the host controller for this purpose ee Fig 50 VALIDATING HEAD SOFTWARE UPDATE PROCEDURES Download Procedure for a Single download Memory Card Step 1 Turn Power OFF Step 2 Lift up the latch under the validating head and remove the validating head from the housing Step 3 Remove the card from the slot Step 4 Insert the new memory card Step 5 Insert the validating head into the housing Step 6 Turn power ON and wait until the download process is completed During the download the status indicator will flash RED GREEN Or the Digital Display will display a software updating message Once the download is completed the unit will initialize and the status
16. specified Validated bills are distributed between three recycling cassettes and one lockable removable drop cassette A maximum of three denominations may be directed to the recycling cassettes while the rest of the bill denominations will be directed to the drop cassette 2 Dispensing bills Bills housed in the recycling cassettes can be bundled and dispensed as change to a customer up to twenty bills at a time 3 Unloading bills Bills from the recycling cassettes can be moved into the drop cassette The Bill to Bill can be programmed to operate in different modes For example bill denominations may be designated for each recycling cassette choice of escrow settings may be specified etc Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 3 GENERAL SPECIFICATIONS Acceptance Barcoded Coupon Validation rate Width of bill in mm e ee lengthwise in 4 directions isidacdandabhasiemmivncaa canbaemsusa deeds two ways face up 96 or higher on first bill insertion from 62 to 82 Maximum length of bill i in mm E Minimum length of bill in mm Barcoded Coupon Specifications Encoding standard 22 22 20si ess estate identi ates Narrow bar width iN mm Wide Narrow bar rato ccc ccc cece ee ececesseeeeeeeaaeseeeeeteneeees Number of charachers cece eee eeeeeeeeeeeansnseseeeeees PSC Print Contrast Signal value H Bill storage Number of re
17. 0049 01 Washer Belongs to the lock Lock S Cover Belongs to the lock 0100186 Key Belongs to the lock Washer N 5110035 Variant 2 Mounting kit Plug OPT MKFL FLH2 5206036 that includes Cam i Cam 5110099 5110099 Nut 5310021 Plug 5206036 Is optional must be Nut ordered 5310021 Lock f d 19 5 Fig 37 Screw M3x16 Pan Head Zinc Lock Washer M3 Internal Tooth Zinc 8201955 3 pcs 8203002 3 pcs Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 36 Security Switch Connection Fig 39 In order to connect to security switches 110 Quick Connect Terminals will be needed as specified in Fig 39 110 Quick Connect Terminal Flag Housing e g Lock AMP Flag Style Receptacle Housing Switch Style E 110 Series AMP Part No 360040 1 Common terminal NO terminal NC terminal Drop Cassette y 110 Quick Connect Terminal Straight Housing Switch gt 0 e g AMP Straight Style Receptacle Housing Style C 110 Series AMP Part No 1 480417 0 Common terminal NO terminal NC terminal J Jo y ei Vs J K 44 A ff Uf d 4 foe Jf Ge 47 AL J J f Va je fo A of lv d Es d E VA J j M J E a Z VA r y J o So Variant 1 Variant 2 Fig 39 Lock Insta
18. 17 34 lt Choose setting hour OK Sam Setting hour OK V a KEE Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 48 Save setting OK gt 09 17 34 lt Choose setting minutes V oe lt Setting minutes OK A A Se Va Save setting OK eeh lt Choose setting date C V Ba E Choose setting month OK n lt Setting month OK V E 03 FRI Save setting OK ioe lt Choose setting day of month V a ania lt Setting day of month OK A A CA 03 FRI Save setting OK n lt Return C C C Inquiries about the Bill to bill settings and status Inquiries from the service keypad 1 Type of bill in cassette 3 Go to cassette setting menu OK V gt Setup type cst lt Choose cassette 3 OK V V gt View type cst3 lt Inquiry cassette currency OK denomination 01 USA 1 Return C C 2 Number of bills in cassette 2 Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 49 Go to cassette setting menu OK V V gt Cst viewing lt Choose cassette 2 OK V gt View type cst2 lt Inquiry about number of bills OK 056 Return C C 3 Current time and date Choose time and date OK V V V gt Time and date lt Inquiry about time and date OK a ees 02 21 03 FRI Return C C Inquiries about sof
19. IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 4 Power consumption for B2B with metal Bezel Operating e e EEN 24V DC Current standby peak unit at 0 C to 50 C bezels at 30 C to 5 C oo A A Current standby bezels at 5 C rop 0 6A Current operating mode 2 4 A 4 A peak Dimensions W xHxD ID X 569 X 378 mm Weight B2B plastic DeZel E 17 2 kg B2B metal Bezeli aa deg ageet AReEg EES sue Saretel M e GENEE eee ring nae 18 2 kg B2B IO e ageet e Seeche Ge e e cease wee deed Seege deed EE 17 8 kg Approvals Safety Standards for Coin and Currency Changers and Actuators Component LL 756 FCC Compliance Radiated Emissions from Unintentional Radiators digital devices FCC Part 15 Subpart B 15 109a Class B CE Compliance 0 00 ccccceec cece eee ee eee eeeeeeeeeeeesueeeeeseesesieeeeaes Information Technology Equipment Electromagnetic Compatibility EMC Conformity to the Following Standards CISPR 22 2003 A1 2004 EN 55022 2003 Class A Class A Limits for RF disturbance characteristics of Information Technology Equipment CISPR 24 1997 EN 55024 1998 A1 2001 amp A2 2003 Immunity Characteristics Limits and Methods of Measurements Vibrations Drop and Shock resistance Vibrations sinusoidal IEC 60068 2 6 Fc 1995 vibration acceleration ampltude e A 12 m sec TAIN WAHT ssh as ik ds once Pace dha gh see E EE EE eege een eege eE EA F 10 200 Hz sweep rate nn ONE OCtave
20. M5 Pan Head y 5 S 7 L ely N Screw M5 Pan Head w Mounting pins Front view The recommended installation e Bottom must be supported by mounting pin qty 2 Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 12 e Side mounting by metal fasteners M5 Qty 3 each side with your own version of bracket from left or right side Installation View Bill to Bill Side Bracket Bill to Bill Base plate on the bottom amp Flat base plate on the bottom This is not recommended Bill to Bill Side Bracket Bill to Bill Side Bracket Base plate on the amp Side Mounting and flat base plate on the bottom This is not recommended Bill to Bill Side Bracket y Side Mounting on Both Side and Mounting Pin on the bottom Bill to Bill Side Bracket Base plate on the bottom GI Side Mounting and flat base plate on the bottom This is not all recommended Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056
21. NET Interface Manual From service keypad 1 Direct complete unload Choose unload bills OK gt Unload Bills lt Choose unload all OK gt Unload Level lt Choose all cassettes OK gt All Cassettes lt PERATION UNLOAD OK O ON UNLO Unload all cassettes Operation OK gt All Cassettes lt Return C C C 2 Direct unload cassette 2 to level Choose unload bills OK gt Unload Bills lt Choose unload level OK V gt Unload Level lt Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 47 Choose cassette 2 OK V V gt Cassette N2 lt Unload cassette 2 to OK OPERATION UNLOAD designated level Operation OK gt Cassette N2 lt Return C C C 3 Set unload level cassette 3 Choose Unload Bills OK gt Unload Bills lt Choose set view level OK V V gt Set View Level lt Choose set level cassette 3 OK V V gt Set Level cst3 lt View unload level OK menteve Correcting level A A A GE REES Save setting OK gt Set Level cst3 lt Return E C C C SETTING INTERNAL CLOCK From the host controller Please see the CCNET protocol description entitled Crane Payment Solutions NET Interface Manual From service keypad 1 Set current time and date Choose time and date OK V V V gt Time and Date lt OK gt 10 17 34 lt Choose setting time 02 21 03 FRI gt 10
22. Pan Head T q i SS a Lt L B o la EE ii N t 7 YY fh 1 1 1 a 0 039 amp u33 LB ie g Mounting pins La l Front view The recommended installation e Bottom must be supported by mounting pin qty 2 e Side mounting by metal fasteners M5 Qty 3 each side with your own version of bracket from left or right side WEE Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 10 Loader Hs 370 SI a S N Q GC B251 DN A ey a ff g 10 20 Front panel A 8 E Mounting holes ef L T d 5 1421 Ra Bit 12 541 Ju wove inst 60 8 16 34 aL K _ Mounting holes Du Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 11 Side view a J KR D Sg Screw M5 Pan Head Mounting pins Screw
23. ands from the host controller must be in the format of the CCNET interface protocol An inserted bill follows along the sensors in the validating head The processor analyzes data from the sensors The processor then determines the denomination and authenticity of the bill A bill considered as not authentic is rejected Should a bill be recognized as authentic then data concerning the bill denomination will be communicated BEE Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 43 to the host controller The position of the bill at that moment is called escrow The bill from this position can be returned to the User through the bezel located at the validating head The host controller must then generate a command to instruct the Bill to Bill what to do with the bill next There are three options return the bill back to the customer accept the bill to the drop cassette or accept the bill to one of the recycling cassettes The Bill to Bill will verify whether the recycling cassette is programmed to store the same denomination and whether there is free space for the accepted bill Should the Bill to Bill not be able to perform the command an error code will then be sent to the host controller The host controller may issue a command to dispense bills to the User In this case the Bill to Bill will verify that the ordered amount of bills is available in the recycli
24. cycling Cassettes Number of drop Cassettes Recycling cassette capacity Drop cassette capacity new bills Dispensing KC TUTE ANSI AIM BC2 1995 Uniform Symbology Specification Interleaved 2 of 5 0 5 to 0 6 AER SSES E SEN e EE ees 3 1 80 to 110 bills ee on bill length ERT 1000 bills bundles up to 20 bills at a time Multi escrow mode ongle CISPENSING EE up to 20 bills Several dispensing attempts up to 80 110 bills depending on bill length Processing time in seconds Time of identification from bill insertion to credit GE EE 2 5 Time between two entered bills aw eleriet ike 3 5 to 4 5 Total time to accept one bill to recycling cassette we 3 5 to 4 5 Total time to accept one bill to drop cassette 35to 6 Total time to issue change of 1 Ce 3 Total time to issue change Of 20 DillS ee cee cee cee detee cece NEEN ER ned irasa ienai aii iaia EEE 26 Dispensing speed 1 4 second per bill max Firmware updates options SLANG ANG D Crane Payment Solutions Memory Stick Network DOWNlOad mode in CCNET protocol or in the service mode External Interfaces EIS E DEE Bi directional EIA 232C RS232 PROLOCOM EE CCNET Power consumption for B2B with plastic Bezel Operating vota a EE 24V DC Current tand DY x sess cei cctotsed foe st ica bat es oo Mada la ane E da ena Utes TEA cies AER DG 0 6A Current Operating MOC EE 2 4 A 4A peak a ga a EY Suzo Happ Group 1743Linneman Road Mount Prospect
25. d bills All validated bills will be directed to a recycling cassette with its corresponding denomination Extra bills will be directed to the drop cassette The upper load limit for each recycling cassette can be designated and programmed SERVICE KEYPAD The service keypad is located on the front panel of the dispensing cassette The service keypad must be covered by the front door of the cabinet cabinet not included with the Bill to Bill and an opening in the door must allow access to the dispensing outlet only The service keypad has four buttons which are designated as follows STEP UP STEP DOWN CANCEL OK Fig 48 All commands from the service keypad can be entered only when the validating head is in service mode To activate service mode please refer to the Switch Settings section Caution Do not forget to reset the switch settings to validation mode once operations with the service keypad are completed Suzo Happ Group 1743Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 45 SETTING BILL DENOMINATIONS FOR RECYCLING CASSETTES Reassigning bill denominations to recycling cassettes in the Bill to Bill is possible once the Bill to Bill has finished a transaction and has an illuminated green status light in the bezel If the recycling cassette is not empty at the time of bill denomination reassignments then all bills will be unloaded from the s
26. e m wel 5 2 0 20 i Frort panel R any DA Mounting hol DA Y S n ae Ea WD Loi E Ca I 160 8 6 33 J IEN ERR A EEN 8 55 20 Mounting holes i Il Side view Suzo Happ Group 1743Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 7 8 Joar os 6 20 04 2 40 T A 3 I O H q a i l d mesch R L 1O Screw M5 Pan Head GS Ae A Mounting pins Screw M5 Pan Head a AE TA F K 14 4 09 D i y ed ie NON d EZ Ui Screw M5 Pan Head T wi N Mes St Z j T re Ree 1 th di Wa 1 U U j 1 L B10 1 39 B Mounting pins Front view The recommended installation e Bottom must be supported by mounting pin qty 2 Side mounting by metal fasteners M5 Qty 3 each side with your own version of bracket from left or righ
27. e procedure designated for this module Drop Cassette The Bill to Bill can utilize one drop cassette this is the same cassette used in Crane Payment Solutions FrontLoad bill validator model The drop cassette stores validated bills and coupons and holds them in a stacked formation It has a stacking mechanism and is typically equipped with a plastic lock Users are encouraged to replace the plastic lock with a regular metal one Users also have a choice between one lock or two locks for added security A locking mechanism allows for the installation of a user s security locks specifically one or two 3 4 tubular locks measuring ee ie or 1 fe t 146 The capacity of the drop cassette is 1000 bills Street grade bills require more space and as a result may lessen the overall capacity The drop cassette is supplied with a foldable handle but where space inside the machine is limited a premium drop cassette may be ordered without a handle The drop cassette can store bills from 62 to 82 mm wide and from 140 to 172 mm long For bills from 125 to 150 mm in length a modified drop cassette may be ordered However when accepted bill are 125 to 172 mm long the drop cassette for 140 172 mm range must be chosen The drop cassette may be ordered with mounting parts for installation of a Touch Memory Dallas Chip option The Dallas Chip is located in the cassette housing The proper type of power interface module must be ordered in order to co
28. ed 5 8 from the mounting surface to a latch The provision for the lock is located in the dispensing cassette Neither recycling cassettes nor dispensing cassettes can be removed from the chassis until the cassis is not removed from the housing Lock Installation in the Housing Step 1 Remove the screw and lock washer from the lock cover DO NOT DISCARD Please see FIG 36 Step 2 Remove and discard the washer and spacer Fig 36 Step 3 Install the lock and parts as shown in Fig 37 Step 4 Install the cover screw and lock washer that were removed in Step 1 please see Fig 38 Screw M3x16 Pan Head Zinc Lock Washer M3 Internal Tooth Zinc 8201955 3 pcs 8203002 Cover Ass y 0100204 P Spacer 10x0 5 FT SP100 SPIROL i 8208998 Steel Flat Washer SPAENAUR No 656 057 Parts for transportation only 8203999 to be removed when lock installed Fig 36 ee ee Suzo Happ Group 1743Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 35 Variant 1 Mounting kit 919 051341 sani Te 22 Hex Nut OPT MKFL FLH1 vu 8 Belongs to the lock that includes ara IH d Washer Cam 5110049 01 Ba 922 2 mat JI WEF tS Belongs to the lock Washer 5110035 is standard os Aa maen 7 accessory 5 56 7 32 A from 5g to 1 16 Nut Cam Belongs to the lock 511
29. eful when more than one bill is inserted during one transaction Should the User cancel the transaction all of the same bills will be returned through the dispensing cassette Should the transaction complete successfully all bills from the multi escrow recycling cassette will be reloaded into the drop cassette and or the other recycling cassettes This operation will be completed automatically during the period of time before the next User starts a transaction When the next User inserts a bill the reload process will be temporarily paused and the Bill to Bill will promptly serve the new User The reload process will recommence between Users Unloading options Bills from the recycling cassettes can be reloaded into the drop cassette This mode can be initiated Externally from the host controller Or from the service keypad EE SSS Suzo Happ Group 1743Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 44 It can be initiated from the Bill to Bill itself at a designated unload time In this instance the time from internal clock will be used Unloading can be done until the recycling cassette is empty or until the designated number of bills is left in the cassette unload level Setting up unloading options may be different for each of the recycling cassettes Upper load limit of bills in recycling cassettes The Bill to Bill will try to replenish all of its recycling cassettes with validate
30. f bill denominations ON 12 3 45 6 7 8 Denomination 1 ENABLE Denomination 1 DISABLE Denomination 2 ENABLE Denomination 2 DISABLE Denomination 3 ENABLE Denomination 3 DISABLE Denomination 4 ENABLE Denomination 4 DISABLE Denomination 5 ENABLE Denomination 5 DISABLE Denomination 6 ENABLE Denomination 6 DISABLE Denomination 7 ENABLE Denomination 7 DISABLE Denomination 8 ENABLE Denomination 8 DISABLE The 4 position DIP switches SW2 are defined below Four way One way Reserved Reserved 9600 BPs 19200 BPs Service Mode Validation Mode For additional information on switch features and explanations please see the software description for your particular Bill to Bill Regular Bill to Bill operation Once power for the Bill to Bill is turned on the Bill to Bill performs a self test which takes 10 15 seconds During this test the Bill to Bill checks all of its sensors mechanisms and connections During this test some of its sensors are also adjusted accordingly If the test concludes normally and the Bill to Bill passes the test then the Bill to Bill prepares itself for operation Once the status light on the bezel illuminates green the Bill to Bill is ready for operation The Bill to Bill must operate under the control of an external host controller All comm
31. f each cassette ranges from 80 to 110 bills The exact number of bills that can be stored is dependent upon the bill length the shorter the bill the higher the number of bills that can be placed inside the cassette A flash memory inside each recycling cassette stores information on the number and denomination of bills housed in the cassette The flash memory prevents operation errors from occurring Le when a cassette is installed in a random position in the Bill to Bill SSS SS EEE EE EE See Suzo Happ Group 1743Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 17 Removing the Cassette Remove the chassis from the Bill to Bill housing first see section entitled chassis Slide the latch on the chassis each cassette has its own latch and pull out the cassette N Slide the latch Pull out the Cassette Fig 7 Opening the Cassette Pull the metal latch and open the front cover of the cassette Open the cover Plastic handle Pull the latch Fig 9 Fig 10 Manually Unloading Cassettes Rotate the plastic knob in counter clockwise direction Bills are manually dispensed one bill at a time Should a jammed bill be located in the entrance slot this bill can be easily removed without adversely affecting the later operation of the cassette Please note manually unloading bills will reduce the number of bills in the cassette w
32. g Kong CNHK FLSR1705 FLSR1705U FLSR1705L Colombia CO FLSR1704 FLSR1704U FLSR1704L Dominican Republic DO FLSR1704 FLSR1704U FLSR1704L European Union Euro EU FLSR1704 FLSR1704U FLSR1704L Great Britain GB FLSR1704 FLSR1704U FLSR1704L Hong Kong HK FLSR1705 FLSR1705U FLSR1705L Kazakhstan KZ FLSR1704 FLSR1704U FLSR1704L Mexico MX FLSR1705 FLSR1705U FLSR1705L New Zealand NZ FLSR1704 FLSR1704U FLSR1704L Philippines PH FLSR1704 FLSR1704U FLSR1704L Russia RU FLSR1704 FLSR1704U FLSR1704L Scotland SL FLSR1704 FLSR1704U FLSR1704L South Africa ZA FLSR1704 FLSR1704U FLSR1704L Ukraine UA FLSR1704 FLSR1704U FLSR1704L USA US FLSR1704 FLSR1704U FLSR1704L USA Canada USCA FLSR1901 FLSR1901U FLSR1901L USA Great Britain USGB FLSR1704 FLSR1704U FLSR1704L USA Mexico USMX FLSR1704 FLSR1704U FLSR1704L Venezuela VE FLSR1705 FLSR1705U FLSR1705L Maintenance of the Sense a Click Module Maintenance of Sense a Click modules is recommended at the same time as the maintenance of the validating head For a detailed description of the procedure please refer to the section entitled Maintenance of the Validating Head 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 Suzo Happ Group page 30 Power Interface Module The Power Interface module for the Bill to Bill is adopted from the Crane Payment Solutions FrontLoad bill validator unit Maintenance of the Power Interface Module The
33. guides which perfectly align multi width and skewed bills The width of the bill path automatically adjusts to accommodate each bill Accessing bill path There are two guides in the validating head that must be opened to access the bill path If space above the Bill to Bill allows the guides in the validating head can be opened without removing the validating head from the housing Otherwise the validating head must be removed from the housing To remove the validating head from the housing lift the latch at the bottom of the validating head and pull out the validating head To open the guides lift the latch at top of each guide and rotate the guides as shown in Fig 30 Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 27 Maintenance of the Validating Head Maintenance of the validating head is recommended approximately two times per year Preventative Maintenance includes visual inspection of the bill path and transport rollers Pull out the validating head from the housing the latch for releasing the validating head is located under the validating head at the front side Open the upper guides at the validating head There must not be any scratches present on the guides and optical sensors There must not be any cracks present on the visible surface of the transport rollers There must not be any dirt visible on the surface of the optical sensors Dirt should
34. ionality Environment Operating environment 0 6 cece ec eeeeeeeeeneeeeteeeeeeeeeteenneee ea eeeeteeeeeeaeaeaeas Indoor or environmentally protected stationary applications Operating Temperature for Bill to Bill unn UTC to 50 C Operating Temperature for metal bezels with heating element Bill to Bill unit to be in the temperature range stated above TG to 60 C Storage le 30 C to 60 C Humidity non copdensimng UD DOUDERRH Optional security features Drop er S eeste re rert r rttr rtrt ttnt rttttrttt Errn nnnnnnt tnne Ennn nnne one or two tubular locks Be rr ee eer eer ee one 34 tubular lock for drop cassette Housimg ecrire aa E security switches to signal alarm when drop cassette unlocked or removed chassis unlocked and removed Chassis OD 4 tubular lock for locking chassis recycling cassettes and dispensing cassette inside housing Optional features Vandalism proof metal bezel for validating head Vandalism proof metal bezel with heating element for dispenser Drop cassette equipped with Cash Manager PS Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 6 OUTLINE DRAWINGS Standard 12 05 0 47 82 5 13 25 Bezels d Jo mm
35. ithout changing the number of bills in flash memory It is strongly recommended to perform a complete unload Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 18 operation after the cassette is replaced in the Bill to Bill please see the Unloading Options section This will allow the Bill to Bill to readjust the flash memory when the cassette is operational again Caution Do not attempt to pull out the white tapes present in the cassette This could damage the cassette Maintenance of the Recycling Cassette The maintenance is recommended approximately two times per yearand includes visual inspection of tapes visual inspection of input optical sensors A mechanism within the cassette keeps the tapes tight at all times which provides sufficient support for stored bills Should any tape begin to sag this can be easily corrected during service by simply rotating the plastic knob on the cassette in any direction This action will cause the mechanism inside the cassette to retighten For optimal performance there must not be any dust or dirt on the surface of the input optical sensors There are two sensors at each side of the entrance slot for a total of four sensors Input optical sensors may be cleaned with a soft cloth and isopropyl alcohol once the front cover is open Dispensing Cassette There is only one dispensing cassette in the Bill to Bill unit In contrast t
36. llation in Chassis Step 1 Remove the chassis from the housing Step 2 Remove the dispensing cassette from the chassis Step 3 Unscrew two screws and remove the lock bracket from the dispensing cassette Fig 41 Step 4 Install the lock into the lock bracket Fig 42 Step 5 Install the lock bracket into the dispensing cassette Fig 43 Step 6 Install the dispensing cassette into the chassis Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 37 Step 7 Install the chassis into the housing o D Fig 40 Fig 41 Variant 1 Mounting kit OPT MK BBD that includes Cam 5106018 Cam gt Washer 5110034 01 5106018 is standard accessory Washer 5110034 01 _ Lock and its parts 15 88 5 8 only 019 05 3 4 6 35 1 4 max 15 88 5 8 aP HH Y 022 2 max Lal Gest AFK JH j 07 14 9 32 5 56 7 32 Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 38 Variant 2 Cam Nut Mounting kit Lock s Part S 5106033 OPT MK BBD1 7 Washer that includes 5310022 Lock Washer 8203012 Lock Washer M10 Cam 5106033 EE Nut 5310021 Nut Washer 5310022 5310021 is optional must be ordered O22 max
37. ls and two holes at the bottom Fig 34 and Fig 35 M5 fasteners metric or 10 24 imperial should be used _ Screws or bolts from inside eee E UUM Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 33 Nuts from inside _ Fig 35 Grounding of BBHR3513 Protective earth ground terminal must be connected to the automat grounding bus or terminal Protective earth connection must be made by cable OPT MKSM GND or another cooper wire cable with wire gage 14 12 AWG Use the shortest practical wire length but no more than 1 5 meters Refer to local codes and regulations for grounding requirements Protective Earth Cable Lock Washer M4 i Screw M4 Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 34 Security features locks and security switches The Bill to Bill Currency Management System has several security features The drop cassette can be locked with one or two tubular locks The drop cassette can be also locked to the housing with a 3 2 tubular lock There can be two security switches one detects the presence of the drop cassette in the housing and another detects that the housing lock is secured in locked position The chassis within the recycling and dispensing cassettes can be locked in the housing with a tubular lock position
38. man Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 41 OPERATING CONTROL Default settings The following are the default Bill to Bill settings The switch setting on the validating head is in validation mode all denominations are enabled the bill orientation is set to four ways and the interface communication speed is 19200 BPS Recycling cassettes are pre programmed for the three lowest bill denominations assuming there are no special requirements in a User s order Internal clock is set to EST zone GMT 5 The unload level for the recycling cassettes is 0 The automatic unload time for the recycling cassettes are indefinite DIP Switch settings The DIP switches are located at the rear of the validating head under the transparent cover Switches Fig 46 Fig 47 M Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 42 The Bill to Bill operates in two basic modes validation mode and service mode Validation mode This is the mode for normal operation If a red status light is illuminated this indicates that the bill validator is not ready to accept currency Service mode This is the mode for software update and testing the Crane Payment Solutions bill validator A series of 8 position DIP switches SW1 define the settings and program the bill validator is to recognize in order to validate a variety o
39. mmunicate with the Dallas Chip Drop cassette selection is dependent on which housing is present in the unit The Drop Cassette is not included with the Bill to Bill and must be ordered separately E Suzo Happ Group 1743Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 23 Drop Cassette with foldable handle For other drop cassettes please contact the Crane Payment Solutions Customer Service department Removing the Drop Cassette Fig 21 1 Open the lock in the housing if equipped 2 Push the release button Grasp handle and pull out the drop cassette 2 Push the button 3 Pull out the Drop Cassette 1 Open the Lock with the Key Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 24 Collecting bills 1 Unlock 1 or 2 locks and open the cover Fig 22 2 Remove bills Fig 23 Maintenance of the Drop Cassette There is no maintenance procedure designated for the drop cassette EE Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 25 Bezel Any bezel that was designed for Crane Payment Solutions FrontLoad bill validator can be used with the Bill to Bill Currency Management System It is recommended however to use a bezel with digital
40. ng cassettes and that the total number of bills does not exceed 20 If the Bill to Bill is able to perform the order it will then dispense the ordered amount of bills to the User through the dispensing cassette Possible Errors during operation Should the Bill to Bill be unable to complete its current operation either bill acceptance or a command from the host controller it will stop and send an error code to the host controller The error code will also be indicated on the bezel of the Bill to Bill Errors can occur if the Bill to Bill did not successfully pass its self test For a detailed description of errors please refer to Appendix 1 Application settings The Bill to Bill has several internal settings that can be programmed The settings can be programmed via interface by the host controller main option manually via service keypad at the dispensing cassette service option The following options can be programmed and or reprogrammed Designation of bill denomination for each of the recycling cassettes This setting will be saved in the internal memory of the recycling cassette Once programmed the recycling cassette can be placed in any position in the Bill to Bill and will operate with the designated denomination only The recycling cassette can be programmed for a multi escrow application This means that all validated bills will be directed from the validating head into the recycling cassette This option is us
41. o the three recycling cassettes the dispensing cassette has a permanent position in the chassis The dispensing cassette can form a bundle of up to 20 bills Bills from all three recycling cassettes can be combined into one bundle Should more than 20 bills need to be dispensed then subsequent bundles will be delivered to the dispensing cassette once the previous bundle is removed Slide the latch to open _ Service keypad Ki Dispensing slot Plastic handle Fig 11 A standard tubular lock can be installed in the dispensing cassette which will allow the chassis to be secured to the recycling cassette module and the dispensing cassette inside the housing There is a placement for a lock under the dispensing slot Removing the Dispensing Cassette Remove the chassis from the housing first please see section above Slide the latch on the chassis and pull out the cassette EE Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 19 Slide the latch g s Pull out the Dispensing Cassette Fig 12 Opening the Dispensing Cassette Slide the metal latch as shown in Fig 11 and open the top cover of the cassette Fig 13 Maintenance of the Dispensing Cassette Preventative Maintenance of the dispensing cassette is recommended approximately two times per year Maintenance should include visual inspection of belts Also there mu
42. pecific recycling cassette to the drop cassette before the cassette can be reprogrammed Validating Head Recycling Cassette 1 Recycling Cassette 2 The compartments for the recycling cassettes are numbered accordingly as seen in Fig 49 Dispensing Cassette Recycling Cassette 3 Drop Cassette Fig 49 From the host controller Please see the CCNET protocol description entitled Crane Payment Solutions NET Interface Manual From Service keypad 1 Software update cassette 1 for denomination 03 e g 5 US Go to cassette setting menu OK V gt SETUP TYPE CST lt Choose cassette number 1 OK V V V gt SET TYPE CST1 lt Choose denomination 5 OK V V gt 03 US 5 lt OK OPERATION UNLOAD Operation OK gt SET TYPE CST1 lt Save denomination Return C C Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 46 2 Software update cassette 3 for multi escrow Go to cassette setting menu OK V gt SETUP TYPE CST lt Choose cassette number 3 OK V V V V V gt SET TYPE CST3 lt OK V V V V V Choose multi escrow gt 08 ESCROW lt OK OPERATION UNLOAD Operation OK gt 08 ESCROW lt Save denomination Return C C UNLOADING OPTIONS From the host controller Please see the CCNET protocol description entitled Crane Payment Solutions
43. re is no maintenance procedure designated for the Power Interface module ee ee Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 31 NUMBERING SYSTEM Depending on currency interface and available features Users can choose the Bill to Bill that best matches their needs Complete part numbers for the Bill to Bill consist of two parts a hardware part number and a software part number The part number looks like this BBR 0101 US1701 01 Software part number Hardware part number Prefix The prefix defines the device class In this instance BB means Bill to Bill Currency Management System The hardware part number reflects the contents of the Bill to Bill ie the particular combination of modules The software part number reflects the country currency communication protocol and Chassis software version ee ee SS Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 32 INSTALLATION Mechanical installation Only the Housing of the Bill to Bill Currency Management System must be permanently secured in a cabinet All the other modules are connected to the housing The housing has three mounting holes at each of the sidewalls and two mounting holes at the bottom For exact locations of these holes please refer to the outline drawings in this manual It is recommended to use three holes at any of the sidewal
44. st not be any cracks on the surface of any of the 8 timing belts and no visible damage of any of the components a e OLLUM Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 20 Path Switch The path switch organizes connections between modules via various bill paths Possible bill path directions are from validating head to recycling cassette 1 from validating head to recycling cassette 2 from validating head to recycling cassette 3 from validating head to drop cassette from recycling cassette 1 to dispensing cassette from recycling cassette 2 to dispensing cassette from recycling cassette 3 to dispensing cassette from recycling cassette 1 to drop cassette from recycling cassette 2 to drop cassette from recycling cassette 3 to drop cassette from recycling cassette 1 to recycling cassette 2 recycling cassette 1 to recycling cassette 3 from recycling cassette 2 to recycling cassette 1 from recycling cassette 2 to recycling cassette 3 from recycling cassette 3 to recycling cassette 1 from recycling cassette 3 to recycling cassette 2 Validating Head met th Recycling Recycling Cassette 1 Cassette 2 Dispensing Recycling Cassette Cassette 3 pe LI from Drop Cassette __ _ Path Switch Fig Removing the Path Switch Remove the chassis from the housing first please see section above Open the chassis please see Fig
45. t KL side E Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 8 Metal GE Bezels y o 5 2 10 20 Front panel a Mounting holes z DU Ur Es 8 SS WER N 30 _ Mounting holes u It Side view El Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 9 6 20 11 4 3 99 LC SCH l l i 166 min re p Screw M5 Pan Head capi e D GJ Lol L A Mounting pins ra S Screw M5 Pan Head ae e y _ 1 409 8 Eo Sr ZA EN Say a Screw M5
46. te 3 pcs Drop Cassette Fig 2 Housing The Bill to Bill housing carries all of the modules and cables necessary for interconnections The housing is the only module in the Bill to Bill that is permanently installed inside a cabinet There are security switches in the housing 1 drop cassette removal 2 drop cassette lock open if the locking mechanism for the drop cassette is present For switch connection please refer to the INSTALLATION SECURITY FEATURES Depending on the supporting bracket for the drop cassette the following implementations of the housing are available Maintenance of the Housing There is no procedure designated for this module Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 15 Chassis The chassis carries 3 recycling cassettes one dispensing cassette and one path switch It also has drive arrangements for transporting bills recycling cassettes and positioning the path switch as well as connection cables and a local controller Removing the Chassis from the Housing Unlock the tubular lock at the front of the dispensing module if present Push the release bar under the validating head Pull out the chassis 1 PUSH THE BAR TO RELEASE THE CHASSIS HANDLE 2 PULL OUT THE CHASSIS USING THE HANDLE
47. tware VERSION and PART NUMBER From the service keypad 1 Software version of cassette 1 Go to view versions menu OK V V V V gt View versions lt Choose software version of cassette 1 OK gt Version CAS1 lt Inquiry software version OK SC Return C C 2 Software version of cassette 2 Go to view versions menu OK V V V V gt View versions lt SE version of cassette OK v Version CAS2 lt 000 41 Inquiry software version OK DL 0800 EE EE EE Suzo Happ Group 1743 Linneman Road Mount Prospect IL 60056 USA PHONE 1 847 952 5932 or 1 800 239 7017 page 50 Suzo Happ Group Return 3 Software version of cassette 3 Go to view versions menu OK gt View versions lt Choose software version of cassette 3 OK gt Version CAS3 lt Inquiry software version OK Ge Return C 4 Software version of dispenser Go to view versions menu OK gt View versions lt Choose software version of dispenser OK gt Version DISP lt Inquiry software version OK SC Return C 5 Software version of central processor Go to view versions menu OK gt View versions lt Choose software version of central processor OK gt Version CP lt Inquiry software version OK GE 8 Return C 6 Software version of validating head Go to view versions menu OK gt View versions lt Choose software version of validator head processor OK gt
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