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Service Manual - OKIPAGE10i OKIPAGE 10i / OKIPAGE 10i/n LED

1. sacar 21 Spring Cassettelock 1 50929501 22 BpingShet 23 Bear 24 Link Sheet Ly B 25 Link Sheet R J J 26 PlatesFGC o 27 Plte FGD LJ GDQ 28 Cable 2ndtrayconnector o 29 Plate Guide PCB J D0 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 106 DATA Service Manual OKIPAGE10i OKI i Chapter A RS 232C Serial Interface Option 1 Connector Printer side 25 pin receptacle Type DB 25S made by Canon or equivalent Cable side 25 pin plug Type DB 25S made by Canon Shell Type DB C8 J10 F2 1 made by Nihon Kouku Denshi or equivalent Note Plug shall be fixable with a lock screw 2 Cable Cable length 6 ft 1 8 m max cable shall be shielded Note Cable is not provided Cable is not provided 3 Interface signal Signal name Abbreviation Signal anne ume foorovaton erection 1 Frame Ground FG Frame Ground 3 jRecevedDaa RD PR Receive Data 4 JjRequetto Send RTS PR Stay spacelevel NENNEN CEN JNetcomected
2. db f 7 Interface Parameter Setting The following settings are possible by pressing the ENTER key after selecting the display contents of the LCD of the operator panel by using the and keys Settings are retained even when the printer power is turned off By pressing the ON LINE key menu setting mode is completed and the printer returns to on line state sas OFF LINE c XXX 1 XXX PCL AUTO Adobe PS HEX DIMP PAR or FX Keep tha MENU key down for more than 2 seconds and bring the printer Into menu setting mode level 2 Next press the MENU key 9 tenes _ PARALLEL IF is displayed on the LCD may i PARALLEL ETT or E Press Ihe ENTER key s SPEED Centerts of Dipl Em o Contes KECHIN Heemal saad Factory Selig HIGH V z he Direciono Dala Fransia BEDBOT o Cones EhagLE Bihiectonal dala transmission Linhira cata traniemissien Fackey Gating ENABLE Frese the MEMU key PR BE PRIME o i comes DH HPRME dpal ettecie Fackey Seating OFF U Press the ON LINE key EN i ON LINE co NEX Setting completed S PEL AUTO Adobe PS HEX DUMP PAR or FX Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 108 1 Service Manual OKIPAGE10
3. lg the eantaet plate of the anster roller in proper canitacr wat the peer sunpersamsor Board sem Fx 8 5 the Pues Iha contact plabe 3o PALA boule fie poseer Ss oly enor Board ae hia shalt of the trarisier roller propery Tee Aeglase lhe kanaler rodar Haa fie npoblem bean solved i Wn end hao is the Tension bebesrn Ehe back up rollar 27 52k amd tte sumace of back up nyigi riral hho Feplaca the back up roller or bias spring Tee amp ra He contacts of Hie homer sugpeoy rotlar devalopmg roller mane drum are cage roller i proper combact wilh fre conlact assy are Fig 6 4 RIED S EN hho Aust the contacts so that they Inch the contac assy property Yos Henlacae the mags crum arrede Haa fhe protien bean solve i Yas Lnd Note let replacing lhe image dium cart adge set the prinder im Bie user arenes eode y burning Thee poseer on velles pressing Pe MEL hoy amid reset jha drum counter ser Primer Handbsok Ha Ix dba LED heed being inetalled pacer check HEADH and HEAL Z connectors en ma main contro board aad PC Connector on te LED head i a malaE the LED head proparts Ya Healace the LED band or me read cabal Haus ie grobie been salve Yes End Nois Alter replacirg Ime LEE heed zat the printar 1o the empra mariemna moda By tur riri the power cer while prer the FOAM FEED and ENTER keys Set fie LED head die hime ae 4 2 he Heglace ihe main gimir Board ar power appear board Figure 6 4 Laniact pla
4. 3 Planetgear_ 4PP4083 5520P1 M D 4 jin Q3PP40835540P1 M D 5 Separator 4PP4083 5544G1 M unit 1 MEM Connector cable 3YS4011 3141P3 m 9 Separator assy 3PA40835549G0 1 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 139 DATA Service Manual OKIPAGE101 OK Chapter F High Capacity Second Paper Feeder M M This Maintenance Manual is intended for the maintenance personnel and describes the field maintenance methods for High Capacity Second Paper Feeder option of OKIPAGE 10i Series LED Page Printer Refer to the Printer Handbook for equipment handling and operation methods Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 140 DATA Service Manual OKIPAGE10i OK Chapter F High Capacity Second Paper Feeder M M 1 1 Functions 1 2 External View and Component Names Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 141 D AT A Service Manual OKIPAGE10i OKI Chapter F High Capacity Second Paper Feeder M M The printer
5. 6 A 24 Jj Notconeced X 7 SignalGrud SG Signal Ground _ 91017 ZA X J JJ pJ Notconeced 08 EE 1 Jeteonnected C o n o RE 20 Daa Terminal Ready DTR P Data terminal ready E25 e A B jiotcomeded E e Connector pin arrangement 13 1 CD OUO i0 000 0 0 D DO Oc OD OU d 25 14 View from cable side When the Ready Busy protocol is used for the buffer busy control method the busy signal can be set to Pin 20 DTR in the menu 4 Signal Level e MARK polarity 3V to 15V LOGIC 1 e SPACE polarity 3V to 15V LOGIC 0 5 Interface Circuit a Receiving Circuit 75138 of gunahi yee TEN NPLIT OUTPUT ELIT b Sending Circuit PATER or nautvaler Note The signal levels described above is for the case where 3K Ohms x 15pF is connected to the terminal 6 Receive Margin 37 min at all reception rates 7 Communications Protocol a READY BUSY protocol b X ON X OFF protocol 8 Interface Parameter Setting The following settings are possible by pressing the ENTER key after selecting the display contents of the LCD of the operator panel by using the 1 and keys Settings are retained even when the printer power is turned off By press the ON LINE key menu setting mode is completed an the printer returns to on line state we i OFF LINE c ix A IMI M gt PCL AUTO Adobe PS
6. Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 128 DATA Service Manual OKIPAGE101 OKI Chapter E Multi Purpose Feeder Maintenance 1 Remove the upper frame see 3 3 2 steps 1 through 3 2 Remove the OLEV 11 PCB see 3 3 3 3 Remove 2 screws 1 and remove the motor bracket assembly 2 and planet gear 3 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 129 DATA Service Manual OKIPAGE101 OKI Y Chapter E Multi Purpose Feeder Maintenance While only the removal procedure for roller A is described here the removal procedure for roller B is basically same When removing roller B however be careful not to deform the sensor plate 1 Remove the upper frame see 3 3 2 steps 1 through 3 2 Remove the separator assembly see 3 3 2 3 Remove the OLEV 11 PCB see 3 3 3 4 Remove the motor bracket see 3 3 5 5 Remove the gear 1 6 Shift the roller A 2 to the right lift it on its left side and slide it out the bearing 3 also comes off while you are doing this so be careful not to lose it Pallar B Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA
7. 4PP40837620P 2 509293000 10 Bushing Pressure Roller 4PP4083 6052P1 2 51607601 11 Lever Reset L 83PP4083 6053P 1 5080580 12 Lever Reset R 83PP4083 60504P 50805090001 13 Arm Coveropen SPP4083 6058P 53068900 14 Spring Stackercoverreset 4PP4083 6057P1 t 50924201 15 GearFuserrolleride 4PP4083 6080P1 t 512291001 16 Gear Ejectrolleridle 4PP4083 6081P1 t 51229200 17 Plate Sensor inlet 4PP4083 6083P 3 51010701 18 Plate Sensor outlet 4PA4083 6025G 1 51010800 19 Sensor toner 4PP40823 6086G 504055000 20 Stripanti staic 4PB4083 6979P1 t 51010908 21 HeatAssy OP10 t X tov 40470101 22 HeatAssy OP10 n t X e390V X 40470102 23 Roller Eject assy 2PA40837680G 1 504094400 24 Guide Manual feed assy 2PA4128 1149G 510172001 25 Stacker Assy J 1 26 Unit LED head unit 1 56111902 ur NN 27 Arm Stackercoverdamper 4PP4083 6191G1 t 530691001 28 Frame Lowerbase 2PP4083 6801G2 50217600 29 Gear Stacker cover damper 4PB4083 6197P1 t 512294001 30 0 0 0 00 0 0 0 0 NENNEN 31 MotorPuseman J Bo 40229001 32 MotorPulse registraion t f 40396201
8. Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 5 OKIDATA S aan aap The options shown below are available for use with OKIPAGE 10i These are available separately from the printer unit 1 High Capacity Second Paper Feeder 4 RS 232C Serial Interface Board Dram SIMM is available in increments of 1MB min to 16MB max on each SIMM The access time of SIMM memories are 60ns 7Ons 80ns and 100ns 7 PostScript program SIMM Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com OKIDATA Page 6 Service Manual OKIPAGE10i Chapter 1 Configuration Type External dimensions excludes protruding portion Weight Developing method Exposing method Paper used Desktop Height 7 9 200 mm Width 13 0 9330 mm Depth 14 9 378 mm 26 Ibs 10 kg Dry electrophotography LED stationary head Type e Standard paper Xerox 4200 20 Ibs e Application paper manual face up feed Label Envelope OHP paper transparency Size e Standard sizes Letter Legal Legal 13 Executive COM 10 Monarch A5 B5 JIS A6 e Applicable sizes Width 3 87 to 8 5 116 to 216 mm Length 5 83
9. Page 119 DATA Service Manual OKIPAGE101 OKI Chapter E Multi Purpose Feeder Maintenance The hopper automatically feeds the printer with the envelope or paper being set one sheet at a time After the envelope or paper is set in the Multi Purpose Feeder the pulse motor moves the envelope or paper and a single envelope or paper caught by the separator is fed into the printer Paar Support Pulsa Mator Eeilar B Back up Pater Hopping Haber Shah Assami Tranafer Flodier Registration Roller Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 120 DATA Service Manual OKIPAGE101 OK Chapter E Multi Purpose Feeder Maintenance This section covers the procedures for the disassembly reassembly and installations in the field This section describes the disassembly procedures and for reassembly procedures basically proceed with the disassembly procedures in the reverse order 3 1 Precautions Concerning Parts Replacement 3 2 Parts Layout 3 3 Parts Replacement Method Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 121 DATA Service Manual OKIPAGE101 OKI Chapter E Multi Purpose Feeder Maintenance 1 Parts replacements
10. 4 66 CDF DbpDatbit7 34 e8 JC D8 Datta it 69 C D25 Data it 70 o pe 3 bDetabit9 Data bit 30 Data bit 31 Data bit 15 DRAM select 2 DRAM select 3 DRAM select 4 DRAM select 5 DCAS3 DCAS2 DCAS1 DCASO RD N WR N Interrupt request 1 JINT2 N Interrupt request 2 O EEPRMCSI P EEPROM select O EEPRMCLKP EEPROM clock EEPROM data DRDYN Data read RS232C line voltage O RESET N Reset signal Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 98 OWDATA tenes ii Circuit Diagram Illustration Resistance Between Pins 1 and 2 18 6 Ohms Between Pins 3 and 4 18 6 Ohms Between Pins 1 and 2 2 9 Ohms Between Pins 3 and 4 2 9 Ohms Thermostat Between Pins 1 MERC mn and 2 120V 3 a OY eee Ohms 240V 10 s er n Ohms Tharmnistor di rr E H Between Pins 3 1 dE Ti and 4 at room temperature 220K Ohms Primary side Between Pins 1 and 2 8 Ohms 120V 28 8 Ohms 230V Secondary side Between Pins 5 and 6 1 5 Ohms FANALM M Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 9
11. then remove the stacker cover assy 5 Note When reinstalling the reset lever L 4 fit it onto the guide of the lower base unit 3 turn it in the direction of arrow C while pressing down the shaft of back up roller and engage the reset lever L 4 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 37 a Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the lower base unit see 3 3 5 5 Remove the motor assy see 3 3 10 6 With the lower base unit standing on its side remove the one way clutch gear 2 7 Press the registration roller 2 in the direction of arrow A and lift up the left side of it then remove the registration roller 2 and the bearing registration 3 8 Pull out the registration roller 2 in the direction of arrow B Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 38 a Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 With the power switch turned off unplug the AC cord from the outlet 2 Open the stacker cove
12. 3 3 1 Upper Cover Assy 25 9 9 2 IC Card Cover 26 Q9 9 9 LED Head 27 9 9 4 Operator Panel Assy 28 9 9 5 Lower Base Unit 29 3 3 6 Pulse Motor Main Drum 30 3 3 Pulse Motor Registration 31 3 3 8 Face Up Stacker Assy 32 3 9 9 Eject Roller Assy 33 9 9 10 Motor Assy 34 9 9 11 Hopping Roller Shaft Assy 35 9 9 12 Stacker Cover Assy 36 9 9 13 Registration Roller 3 3 8 14 Roller Transfer Assy 38 Table of Contents Page Q 9 15 Fusing Unit 39 3 3 16 Back up Roller 40 9 9 17 Sensor Plate Inlet 41 9 9 18 Sensor Plate Outlet 42 3 3 19 Manual Feed Guide Assy 43 9 9 20 Sensor Plate Paper Supply 44 9 9 21 M5B PCB 45 9 9 22 Transformer 46 3 3 23 Power Supply Sensor Board and Contact Assy 47 9 9 24 Cassette Guide L Assy 48 9 9 25 Cassette Guide R Assy 49 3 3 26 Spacer Bearing L R 50 4 Adjustment 4 0 Adjustment 51 4 1 Maintenance Modes and Functions 52 4 1 1 User Maintenance Mode 53 4 1 2 System Maintenance Mode 54 4 1 3 Engine Maintenance Mode 55 4 1 4 EEPROM Initialization 56 4 2 Adjustment When Replacing a Part 57 4 2 1 Setting of LED Head Drive Time 58 4 2 2 Uploading Downloading EEPROM data 59 5 Periodical Maintenance 5 1 Periodical Replacement Parts 60 5 2 Cleaning 61 9 2 1 Cleaning of LED Lens Array 62 9 2 2 Cleaning Page Function 63 6 Troubleshooting Procedures 6 1 Troubleshooting Tips 64 6 2 P
13. CN1 and CN2 5 Remove two screws 1 and remove the transformer 2 Note When reinstalling the transformer be sure to lay the AC and transformer s primary side cables under the divider see view A diagram below Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 47 a Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the lower base unit see 3 3 5 3 Remove the M5B PCB see 3 3 21 4 Remove the transformer see 3 3 22 5 Remove the AC inlet 1 from the base plate 2 6 Remove the screw 3 and remove the grounding earth wire 4 7 Remove three screws 5 and remove the power supply sensor board 6 and contact assy 7 together 8 Unlock two latches 8 and remove contact assy 7 from the power supply sensor board 6 Notes 1 Be careful about the sensor paper supply when reinstalling the lower base 2 Make sure that no excessive force is applied to the power supply switch 3 When installing the power supply sensor onto the base plate be careful not to bend the base plate it is desirable to place a block underneath it to prevent bending EF Where A Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchan
14. Factory Adjustment for High Capacity Second Paper Feeder Power Envelope Feeder e Donot change the default settings since these are factory settings and were set at the factory 7 Engine Reset e All EEPROM areas used by the engine block are reset to factory default values e The following items are excluded Menu level 1 Menu level 2 Operator panel menu disable enable Page print disable enable e Transition to the operation mode occurs upon completion of resetting e Engine maintenance mode menu system Writing ina Pe EE PROH is pa formed Mrs priu Be ER TER sey Prec Wes CN LINE bg d yeu wet ee cad ul Bes mera Donc muse dw Salat seiting PPE PLM Pringi Es SEPA is patum sor masii fis ERTER ir Wing inde tu EEPROM E paion Fs gei fa ENTE RC kar PUNTPCES i for shipping Oo nor change Fe Gaii sapin Dons dune Tu deka sating Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 113 DATA Service Manual OKIPAGE10i OK l Chapter E Multi Purpose Feeder Maintenance This Maintenance Manual is intended for the maintenance personnel and describes the field maintenance methods for Multi Purpose Feeder option of OKIPAGE 10i Series LED Page Printer Refer to the Printer Handbook for equipment handling and operation methods Copyright 1997 Okidata Division of OKI America
15. Gear Idle A Z60 16 40295001 Gear Idle B Z60 16 40295101 Cord LED Assembly po 40241702 36 Imagedrumunit Type5 t ODA 40433305 37 TonerCarridge Type5 t Consumable 40433208 38 Gear Reduction 8PP40837617P1 912895001 39 Platec FGO P 4PP408376632P1 5334770 40 Rubber Hoppingroller 4PB4122 1280P1 1 917114001 41 Film Anti static 3PB4083 6089P1 t 522038800 M Ground clip LED 4PP4083 6173P1 DES NN prozo head 43 WashrC J4PP4120 1210P1 1 50517201 44 WasherB 4PP4120 1209P1 50517001 Spacer Bearing R po 40928001 Spacer Bearing R po 40928001 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 102 OKIDATA nae darua ONG Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 103 Service Manual OKIPAGE10i Chapter 8 Parts List No Name Rating Part Use Remarks ODA Part No Cover Upper 1PP4128 113P1 1 53070301 Cover IC card 2PP4128 1155P1 53069301 3 Cover Lid lo Z4 0 t 40104801 Copyright 1997 Okidata Division of OKI America Inc All rights reserved
16. Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 114 te Service Manual OKIPAGE10i OKIDATA Chapter E Multi Purpose Feeder Maintenance 1 1 Functions 1 2 External View and Component Names Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 115 DATA Service Manual OKIPAGE101 OKI Chapter E Multi Purpose Feeder Maintenance This Multi Purpose Feeder is installed on the front section of the printer and it supplies paper automatically through the operation of pulse motor which is driven by signals sent from the printer The main functions are the followings e Paper that can be used Paper Types e Standard paper Xerox 4200 20 Ib e Special paper OHP sheets for PPC label sheets PPC sheets Not guaranteed for OHP sheets with attachments on the edge or reverse side e Cut sheet size Letter Executive A4 A5 B5 A6 Special size Width 87 to 216mm Length 148 to 297mm Weight and Thickness e 16 Ib to 32 Ib 60 128 g m e Forlabels and OHP Sheets Label sheets 0 1 to 0 15mm OHP sheets 0 08 to 0 11mm When using sheets which exceed 24 Ib make sure that the paper exits through the face up route Copyright 1997 Okidata Division of OKI America Inc All righ
17. Paper end senso Registratien rafter rat r Inel sensor 1 Pape f leedng arai Figure 2 2 Sensors Function Sensing state Inlet sensor 1 Detects the leading part of the paper and gives ON Paper exists the monitor timing for switching from hopping OFF No paper exists operation to feeding operation Monitors paper feeding situation and paper size based on the paper arrival time and running time Inlet sensor 2 Detects the paper width ON A4 or larger OFF Small than A4 Paper sensor Detects the leading portion of the paper Monitors ON Paper exists the paper feeding situation OFF No paper exists Outlet sensor Monitors the paper feeding and size according to ON Paper exists the time of arrival to and leaving the past the OFF No paper exists sensor Paper and sensor Detects the end of the paper ON Paper exits OFF No paper exists Detects the lack of toner per Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 14 Ww Service Manual OKIPAGE10i OKIDATA Chapter 2 Operation Description 2 3 1 Electrophotographic Process Mechanism 2 3 2 Electrophotographic Process 2 3 3 Process Operation Descriptions Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX
18. Remove the screw 1 and remove the Sumi card operator panel cable 2 off the latch section of face up stacker 4 Remove both the shield plate 3 and face up stacker 4 together 4 Unlock the latches at two locations and remove the face up stacker 4 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 33 rA Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the lower base unit see 3 3 5 5 Disengage the eject roller assy 1 from the lower base 2 by pressing the latch section of the eject roller assy 1 in the direction of the arrow shown below and remove the eject roller assy 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 34 rA Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the lower base unit see 3 3 5 5 Stand the lower base unit on its side as shown and unlock two latches then
19. See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 104 OKIDATA MEE M Figura 82 Hasa unt Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 105 OKIDATA No Name Rating Parttf Use Remarks ODA PartNo 1 Plate Base 1 2PP408376727G 1 51017501 2 Guide Cassette L 3PP40837670G 51017300 3 Guide Cassette R 9PP40837671G 510172001 4 Plate Sensor Inlet Jsoto71 5 Insulator 3 J e170940001 6 PCB M5B Mainassy 40217002 7 jPowersupplyunt t20 tev 40217701 8 PWRtransformer 120V te 40138801 9 Fanmotor MA jJseot28000 10 JAssy Contact J 2 ser3001 11 AC cord plv 12 Plate Cassettesensor 1 1 91011500 O 13 Paper Cassette Assy o j404 70000 O M4 0 o op o n 2 popat aer ee a a RC C 16 Assy Face up stacker MAC C E f L mo Cable Op panel Conn A BS 1 au 19 Block Link pull 58345201 20 Lever Lock asset
20. The image roller surface is charged to about 750 V by the contact charge of the charge roller When the light from the LED head irradiates the image drum surface the light energy generates positive and negative carriers in the CGL The positive carriers are moved to the CTL by an electrical field acting on the image drum Likewise the negative carriers flow into the aluminum layer ground The positive carriers moved to the CTL combine with the negative charges on the image drum surface accumulated by the contact charge of the charge roller lowering the potential on the image drum surface The resultant drop in the potential of the irradiated portion of the image drum surface forms an electrostatic latent image on it The irradiated portion of the image drum surface is kept to about 100 V hage drum surface patentia 10 a Changed part Pat Charged iradiated paii by LED 4 Developing Toner is attracted to the electrostatic latent image on the image drum surface converting it into a visible toner image Developing takes place through the contact between the image drum and the developing roller 1 As the toner supply roller rotates while rubbing on the developing roller a friction charge is generated between the developing roller and the toner allowing the toner to be attracted to the developing roller the developing roller surface is charged positive and the toner negative Lalor Blade Charge role Ferr
21. see 3 3 9 4 Remove the face up stacker assy see 3 3 8 5 Remove the lower base unit see 3 3 5 6 Remove the fusing unit assy see 3 3 15 7 Press the clamps of the sensor plate outlet 1 and remove the sensor plate by pushing it up Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 43 rA Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Open the manual feed guide assy 1 and release the engagement on both sides with the main unit by carefully bending the manual feed guide assy 1 Note When remounting verify the proper the engagements as shown in the diagram Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 44 C Service Manual OKIPAGE101 OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the lower base unit see 3 3 5 5 Press the clamps of the sensor plate paper supply 1 to unlock the latch and remove it from the base plate 2 t gt Wig fi Copyright 1997 Okidata Division of OKI Amer
22. 16 000 3 page job 10 000 1 page job Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 7 te Service Manual OKIPAGE10i OKIDATA Chapter 1 Configuration 1 5 1 Certification Label 1 5 2 Warning Label 1 5 3 Warning Caution Marking Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 8 OKIDATA Sg The safety certification label is affixed to the printer in the position described below OLA AC 120V modal OLDA AC z30V modal mim Fam un d dim Pn nd Seer ace Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 9 OKIDATA siege The warning labels are affixed to the sections which may cause bodily injury Follow the instructions on warning labels during maintenance Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 10 OKJDATA i The following warning and caution markings are made on the power supply sensor board AVERTISSEME
23. Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 130 DATA Service Manual OKIPAGE10i OK Chapter E Multi Purpose Feeder Maintenance 4 1 Precautions Prior to the Troubleshooting 4 2 Preparations for the Troubleshooting 4 3 Troubleshooting Method Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 131 A Service Manual OKIPAGE10i OKIDAT Chapter E Multi Purpose Feeder Maintenance 1 Go through the basic checking items provided in the Printer Handbook 2 Obtain detailed information concerning the problem from the user 3 Go through checking in the conditions similar to that in which the problem occurred Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 132 DATA Service Manual OKIPAGE101 OK Chapter E Multi Purpose Feeder Maintenance 1 Display on the operator panel The status of the problem is displayed on the LCD Liquid Crystal Display on the operator panel Go through the appropriate troubleshooting procedures according to the messages displayed on the LCD ODA Staus message display Ready LED display E i SUNKING ay ox J unieine Copyright 1997 Okidata Div
24. Feeding 1 When hopping is completed the registration motor turning in direction b counter clockwise direction drives the registration roller to advance the paper in this case the hopping gear also turns but the hopping roller is prevented from turning by the one way bearing 2 he paper is further advanced in synchronization with the print data Pape Transfer rolis Aagistalian rali Hopping rafe 2 Charging Charging is actuated by the application of the DC voltage to the charge roller that is in contact with the image drum surface eaga dram The charge roller is composed of two layers a conductive layer and a surface protective layer both having elasticity to secure good contact with the image drum When the DC voltage applied by the power supply exceeds the threshold value charging begins The applied voltage is proportional to the charge potential with offset of approximately 550V charge polertal ERD TAX applssd sollage 3 Exposure Light emitted by the LED head irradiates the image drum surface The surface potential of the irradiated portion of the image drum drops forming an electrostatic latent image associated with the image signal LED head maga drum bra dram The image drum is coated with an underlayer UL a carrier generation layer CGL and carrier transfer layer CTL on aluminum base The organic photo conductor layer OPC comprising CTL and CGL is about 20 mm thick
25. Hs reed a Seed ar hee ee ee ppl sanso board LAH enr 2 3 Paper eat jam hoes re paper eut pro ernr nocur when fhe power im Surned cn kr ig Pos gape cae Hua cuanta senec sra e Yu s Fuemoos far paper Ne da Tha operadan of the pudet sensor plate normas mosse Tay wher if 3s bishat eMo Replace tha aatal sanso nate as Casan Ihe Oude sepe oen he pacer appli sergio Seer op nire ha doner supply aonsor beard Pio Ir the face up slacker pikad ou coonpletehy fram fe piris o pushed ro the prms pompimiely MC Pub the korap slacker nut of e printer compleiesy or push it nte tha printer completa Yeo le fre aject roller assembly beng resladed papah hig inizi e cje rois ac semily propery Yee Has ce cod sping come od the ejt ober agzembty YAE Iei Fea end seping fo we eject fe aaga Mo R placa the ejact roller isseribly Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BP X for any updates to this material http bpx okidata com Page 83 DATA Service Manual OKIPAGE10i OK Chapter 6 Troubleshooting Procedures ia paper af the specified size being used has Use paper of the spacibied size Var Ara inlet sensor plates and 2 operating property moves tesy whan they are touched Neo Replace the inlet sensor piale ar clean the inlet sensor on ihe power supply sensor board Yes Does the outlet sansor plate operate property mo
26. I m Error errors i a i RN timeout error etc T qmemsorepenenr o thermistor open error L teem ster eran e thermistor short error SSIO Error Check the connection between the main control board and the power supply sensor board Replace the main control board or power supply sensor board A toner sensor fault has Check the installing of occurred when the TOTAL image drum unit DRUM COUNT is 30 or less Replace the power supply sensor board I F timeout occurred between Check the operator the main control board and the panel for proper operator panel connection Replace the flexible cable operator panel or main control board Category LCD status Problem or status Remedy message Replace the main control board Note When replaced the main control board be sure to install the EEPROM from the old board to the new board Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 73 DATA Service Manual OKIPAGE10i OKI rf ons Chapter 6 Troubleshooting Procedures Category LCD status Problem or status Remedy message errors nn F2 Optional Timeout error Turn the power off then back on again Replace the main control board Note When replaced the main control board be sure to install the EEPROM from the old board onto the new board
27. JRS232Cline voltage and PS board supply voltage 24 hsv RS232C line voltage 26 O TRSELEZN TR control switch Cs 1 I1 SQCR N_ Sequenceclearsignalofserial VF 3 I SCLK N 9 QOhcksignaofserial VF WRSNS OVL Logic circuit supply voltage WRSNS OVE l Jove togicground O C 30V Motor and fan drive voltage and source voltage for high voltage supply Power motor ground Power motor ground Power motor ground e OPTION Connector Pin Assignment To option RAM or PS board Pin No O Signal Description 01 O A0 A OR riteenable 4 03 JOJ A 9 AjAdrssbiti Q r 04 O2 J pAdmsbt2 2 4 GB J 05 O RSDTRO N RS232CDataterminalready 06 OJ A3 X I jAdmesb 3 39 J r 07 OJ A Address bith 08 C Jv logic ground 09 O A X AMdessbt5 3 9 10 O A6 Mddesbit J 4 12 JOJA Addessbitt 0 13 O A8 JHAddesbit8 0 J 15 OAD pAddessbt9 0 0 16 O AIO X AddessbitiO 0 0 0 18 OJA Address bit 19 O AI2 JAddessbiti2 0 0 0 0 0
28. Main Drum 3 3 7 Pulse Motor Registration 3 3 8 Face Up Stacker Assy 3 3 9 Eject Roller Assy 3 3 10 Motor Assy Pulse malor mainidrumi 3 3 5 Pulsa motor ragistratice 3 3 7 Eject rodar assy 3 3 8 Motor assy 4 9 10 Foi sensor piala eet 3 3 17 Sansar plata outlet 3 3 18 sensor piale papar supply 3 3 20 M5B PC8 1321 To Spacer bearing LH 3 4 28 3 3 11 Hopping Roller Shaft Assy 3 3 12 Stacker Cover Assy 3 3 13 Registration Roller 3 3 14 Roller Transfer Assy 3 3 15 Fusing Unit 3 3 16 Back up Roller 3 3 17 Sensor Plate Inlet 3 3 18 Sensor Plate Outlet 3 3 19 Manual Feed Guide Assy 3 3 20 Sensor Plate Paper Supply 3 3 21 M5B PCB 3 3 22 Transformer 3 3 23 Power Supply Sensor Board and Contact Assy 3 3 24 Cassette Guide L Assy 3 3 25 Cassette Guide R Assy 3 3 26 Spacer Bearing L R Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 25 a Service Manual OKIPAGE 10I OKIDATA Chapter 3 Parts Replacement 1 With the power switch turned off unplug the AC power cord from the outlet 2 Disconnect the interface cable 1 3 Press the knobs 2 on left and right sides and open the stacker cover assy 3 4 Take out the image drum unit 4 5 Remove two screws 5 and open the manual feed guide assy
29. Preparations for the Troubleshooting 4 3 Troubleshooting Method 4 3 1 LCD Status Message List Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 154 DATA Service Manual OKIPAGE101 OK Chapter F High Capacity Second Paper Feeder M M 1 Go through the basic checking items provided in the Printer Handbook 2 Obtain detailed information concerning the problem from the user 3 Go through checking in the conditions similar to that in which the problem occurred Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 155 Service Manual OKIPAGE10i b OKIDATA Chapter F High Capacity Second Paper Feeder M M 1 Display on the Operator panel The status of the problem is displayed on the LCD Liquid Crystal Display on the Operator panel Go through the appropriate troubleshooting procedures according to the messages displayed on the LCD f Status message daplay ready LED display EE c BUNKING mu ou Undefined Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 156 DATA Service Manual OK
30. canini bond and the egnmector GA on tha GOLOG Sas property Ha Dire Sues Aleit cable paie Yas Rapea tha operator paral assy cr exibia raa Has the prob am beer sober Hu Hepaceibe man contror baad nd message being displayed by the LCD display Hn Pene the mmn ooir baard Ho E eeu biag ep keyed Erg the LSD cheery XXX PDL Mio Akis PE HEX DUMP PPA FX Yas Mo Take actions according in the LOO siatus message feobiem Isl sea Peszlion 6 5 1 lat eormethos acho Y End Takes the tiered of the Solving voe haliga ad conrietos CM on Hus peser supp5ysangcr board kaag between Pans 1 sri A abet XV AC Voila beatan Fora Dips B ait 072 V AL Ate fhe votes vehi te nial eee Yes in kee F3 on fs poser supoweanser Eoard blown Ma Replace tha power supplosersor based Yos Replace luse FS it R blows again check the resisiance of fa regieration and marin repr H iE rk Raley epei rele or rego Be Paver xiuppyo sensor board ur main contol board hu fe es AD impr E sug put secet Pars dong Zool eieaa CIT on fhe power supply sensor beard romal Yes Repase the AC rarakeme hu fe ka Ft ar FZ on Ihe peter sipplyesnec board Sent hs P eplsce Ihe power aiippiyleapeor board LL Fuiplace blown Tuse 1 er F2 E cs biga agas mage the poser supp sacr bani Figure G 1 Loweugbage Power Supply Block Dayam Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partne
31. comprises of 4 bytes and can hold 4 error states which have occurred recently The figures which are indicated in 1st byte area in Figure represent the oldest error among 4 ones The figures which are indicated in 4th byte area represent the newest error Numeric figures indicated in each byte represent a SUB STATUS CODE number In other words if STATUS indicates 00021509 the error which occurred last is STATUS 09 and the one before it is STATUS 15 and the one before the previous one STATUS 02 In this case as the 1st byte is 00 no error it can be found out that the STATUS 02 is the oldest error Also if all 4 areas 4 bytes have been used an item of another error which occurs next would not be registered As the oldest error is generally the main reason in most cases take note of this value The newest SUB STATUS CODE number 1 lima previous e lima previous a Ime previous How to view each SUB STATUS CODE is indicated in the followings Although SUB STATUS CODE also comprises of 4 bytes SUB STATUS CODE is 2nd byte See the appendix for details of SUB STATUS CODE RESERVED RESERVED SUB STATUS RESERVED NIC driver eode tus 0 0P ee E code Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB Network driver eode jas e ee E code Program error there is Update of Network Program problem possibilit
32. contact eee Fig 8 4 contact 3h Themeior CaS Fig 8 2 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 85 DATA Service Manual OKIPAGE10i OK Chapter 6 Troubleshooting Procedures 6 5 2 5 Synchronous serial I O error ERROR 74 or I F timeout between printer and optional tray ERROR 81 ls an option tray High Capacity Second Paper Feader or Power Envelope Feeder being used Yas is tha cable between the main control board and the optional tray being connected property No Connect ihe cable properly Yes Haplace the maim control board Has the problem been solved No Check the problem by following the High Capacity Second Paper Feeder maintenance manual of Appendix F Yes End No Replace the mam control board Has the problem been solved Mo Aeplace the power supply sensor board Yes End Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 86 DATA Service Manual OKIPAGE10I OK Chapter 6 Troubleshooting Procedures Is the Tan rotating Yeas Replace the maim control board No Is FAN connector on the main contral board being eonnacted praparty M Connect FAN connector properly Yes Haeplace the fan or main cont
33. controlled by the HEATON signal from the main control board This AC voltage heats the heater The main control board monitors the heat roller temperature via the thermistor and regulates the heater roller to keep it at a designated temperature in the menu depending on the thickness of the paper tray 1 amp 2 light 165 C medium light 170 C medium 175 C medium heavy and heavy 195 C manual feeding and power envelope feeder light 175 C medium light 180 C medium 185 C medium heavy 190 C heavy 195 C transparency 160 C by connecting or disconnecting the AC voltage supply to the heater When an abnormal rise of the heater roller temperature takes place the thermostat of the heater voltage supply circuit becomes active and forcibly cuts the AC voltage supply The temperature setting of the fuser can be changed through operator panel setting Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 16 rA Service Manual OKIPAGE10i OKIDATA Chapter 2 Operation Description The electrophotographic processing is outlined below The electrophotographic printing process is shown in Figure 2 4 1 Charging The surface of the image drum is charged uniformly with a negative charge by applying the negative voltage to the charge roller 2 Exposure Light emitted from the LED head irradiates the
34. eupehy tod kit Developing roger id image dri 2 The toner attracted to the developing roller is scraped off by the doctor blade forming a thin coat of toner on the developing roller surface 3 Toner is attracted to the exposed portion low potential part of the image drum at the contact of the image drum and the developing roller making the electrostatic latent image visible I 4 L 8 8 4 L 8 3 4 L 8 84 L 8 0 4 L 8 1 4 L Toner Image drum Expesad part Expesad pat An ilustrabion c activities at the contact point of de image drum surface anc the developing raider carrmw marks denote the direcson of fe aleczrical field Note The bias voltage required during the developing process is supplied to the toner supply roller and the developing roller as shown below 500 VDC is supplied to the toner supply roller 265 VDC to the developing roller Connected and bias supplied 1 when e cower is closed I ee ee eee d Developing afer Toner supply notes Hase baagi gim 5 Transfer The transfer roller is composed of conductive sponge material and is designed to get the image drum surface and the paper in a close contact Paper is placed over the image drum surface and the positive charge opposite in polarity to that of the toner is applied to the paper from the reverse side The application of a high positive voltage from the power supply to the transfer roller causes the
35. grace bere uec o Use paper c the specibecd grain Yes z the lana getasa of the LED Fes dirty VAS Lean ina bese Hu e LED Ferd being mstaded peopenty k 9 HE AD and HEAD connectors of e main cnp baan sank PE comeca n Fe LEG Fear Tor peaner connecter tT a Io mesai tha LEO head penparty Tes z Tha eonlact Hale a ras arale polar an dere wh the contact assembly of gro prem suppi i saram boani prapary isea Fig 8 517 Pii cira Ecce Ho Acus he contact niate oi Fe Farslar ear 1o make amp proper contact wah ras crar xipply eror aam ars aft of ye trareer cubes Yos Arm fw contact ol the Gevelooing roler and the contact of the Toner sunoy roles ol the image droem cathe in eantact wil The contact assambly pnoperlg aes FE amp 4 ep at 11 Gir x Io AJia the canaris c da developing and toner eaey noter po mare a progder aort wb ipe ceniaci assemixv ers Hapniacs the tanalar rodar Hos tha problem been ssd w Yes Ered Na Fhapisce tss mage deum cabi Has fha probam boa sched Vos End Wofe Adler repiscing the ames dium cartrccxe set the printer in the raer mainiananeca moda by Turning the power on whia pressing fra MEMLI kery and cesaj the dium ctore see Printer Handbook H 3 fe erabon between he Sack up ier 7 SAH and 315 sumace of back up noig nore fog Heplace eo fecha solem cr bias sein Y e Hepat fa rain contrat bond or peer spara haad Conil plate far Irarsster coder Figure 6 5 C
36. in cna of ZO sonas Hhoreie no AE enthe power appena boost Main Conil Board We Bp PCi POWER Coena Parade LF ek Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 97 OKIDATA i si aa 1 Main Control Boar M5B PCB Printer tront aide Fritter roe sues Contact lace Contao teas Printer fran de 8 1 2 Power Supply Sensor Board e FAN Connector Pin Assignment To fan motor EB ae FANPOAY Power sumphy for fan dieng Fs os pens e Drum Motor Connector Pin Assignment To main drum motor o owe omm fo mee oue Ac ary direction Clockwise weenwer from the output axis ki Q Qut C Common e HM Connector Pin Assignment To registration motor a pem em In Ch Ouf Excitation sequence a pem e In Ch Ouf e Head Connector Pin Assignment To LED head vor Signal Description Ls pee s coc o ros se ERCA ojs o ES Le LIS Ok Oul C Comman e Head2 Connector Pin Assignment To LED Head LJV power supply for LED drsi Ground for LED e PANEL Connector Pin Assignment To operator panel C eo oon ie ES o re pmmors eme Fi Lo pese se eje Ts 45V power sunply ER La pepe e o oi G
37. is attracted to the cleaning roller temporarily by static electricity and the image drum surface is cleaned Image drum Cleaning rale Transa rodar 8 Cleaning of rollers The charge transfer and cleaning rollers are cleaned for the following cases e Warming up when the power is turned on e Warming up after the opening and closing of the cover e When the number of sheets accumulated reaches 10 or more and the printout operation ends Changes in bias voltage applied to each roller move the attaching toner off the roller to the image drum and return it to the developer Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com OKIDATA Page 18 Service Manual OKIPAGE10i Chapter 2 Operation Description The paper jam detection function monitors the paper condition when the power is turned on and during printing When any of the following conditions arises this function interrupts the printing process If any of the following errors is encountered printing can be recovered by removing the jammed paper by opening the upper cover removing the jammed paper and closing the upper cover Paper Input jam Paper feed jam Paper exit jam Paper size error The paper is in contact with the inlet sensor when the power is turned on After hopping operation is attempted three times the l
38. is mounted on top of this High Capacity Second Paper Feeder The High Capacity Second Paper Feeder supplies paper automatically through the operation of pulse motor hopping which is driven by signals sent from the printer The main functions are the followings e Paper that can be used Paper Type e Standard paper Xerox 4200 20 Ib e Special paper OHP sheets for PPC Label sheets PPC sheets use of envelopes or thick paper is not possible e Cut sheet size A4 A5 B5 Letter Executive Legal13 Legal14 e Special size Paper width 148 to 216mm Paper length 210 to 355 6mm Weight e 16 Ib to 24 Ib 60 to 90 g m e Paper setting quantity 500 sheets of paper weighing 64 g m Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 142 DATA Service Manual OKIPAGE101 OKI Chapter F High Capacity Second Paper Feeder M M Front Gover Asay Guida L 2rd Assy Front F lg Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 143 DATA Service Manual OKIPAGE10i OK Chapter F High Capacity Second Paper Feeder M M 2 1 General Mechanism 2 2 Hopper Mechanism Copyright 1997 Okidata Division of OKI America Inc All rights r
39. negatively charged surface of the image drum The surface potential of the irradiated portion of the image drum surface becomes lower forming the electrostatic latent image associated with the print image 3 Developing and toner recovery When the negatively charged toner is brought into contact with the image drum it is attracted to the electrostatic latent image by static electricity making the image visible At the same time the residual toner on the image drum is attracted to the developing roller by static electricity 4 Transfer When paper is placed over the image drum surface the positive charge which is opposite in polarity to that of the toner is applied to the reverse side of the paper by the transfer roller The toner is attracted by the positive charge and is transferred onto the paper This results in the transfer of the toner image formed on the image drum onto the paper 5 Temporary cleaning Residual toner which remains on the image drum without being transferred is evened out by the cleaning roller and is temporarily attracted to the cleaning roller by static electricity 6 Fusing The toner image transferred onto the paper is fused to the paper by heat and pressure An electrophotographic process timing chart is shown in Figure 2 5 unp dirased s Ux pl se Uo pL t Pay ec ll bi Ec rtu mm Mes aun pos imn Fil ETT Tu pee ein diga a rige pa Esc rg de pn ingore T Pe th tim Figura 2 A D
40. printing is performed and the error display is released f this error occurs frequently see Section 6 5 2 2 2 Open the cover remove the paper then close the cover When the cover is closed recovery printing is performed and the error display is released f this error occurs frequently see Section 6 5 2 2 3 Check the paper in the tray or check to see if more than one sheet of paper were being fed simultaneously Set the designated paper in the tray Open the cover then close it to perform recovery printing and release the error display If this occurs frequently see Section 6 5 2 3 Copyright Partner E OO Oki xchange N BPX Page 75 DATA Service Manual OKIPAGE10i OKI in ta Chapter 6 Troubleshooting Procedures Category LCD status Problem or status Remedy message Size error MANUAL Manual loading of paper indicated by the Load the requested paper continued ERU EST first line message is requested The in the manual tray paper size is one of the following LETTER EXECUTV LEGAL 14 LEGAL 13 A4 SIZE A5 SIZE A6 SIZE B5 SIZE FREE SIZE COM 10 MONARCH DL ENV C5 ENV The receive buffer is overflowing Press the operator panel RECOVER key on the operator panel to release the error display Change the setting of the host or printer so that the host can detect the busy status of the printer Resend the data from the host to the printer Repla
41. remove the motor assy 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 35 FA Service Manual OKIPAGE101 OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the lower base unit see 3 3 5 5 Remove the motor assy see 3 3 10 6 With the lower base unit 1 standing on its side remove the one way clutch gear 2 and the bearing A 3 7 Remove the hopping roller shaft assy 4 the bearing B 5 comes off so be careful not to lose it ur a e Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 36 a Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the reset lever R 1 5 Detach the reset spring 2 from the lower base unit 3 turn the reset lever L 4 in the direction of arrow A until it stops and remove it in the direction of arrow B 6 Unlock two latches of the lower base unit 3
42. separate print server name cannot be specified for each file server won o Rodi o orzisCandz2iemotcommo version 4 0 4 1 of 2 15C and 2 2 is not confirmed each queue in idle time of connection error 9 EtherTalk a Support OS System7 0 7 1 7 1 X System7 5 7 5 1 7 5 2 7 5 3 7 5 5 MAC OS7 6 b PAP The PAP is an application to process the print data GEN RR RR default Number of 1 client 1 client Indicates the number of clients which can connected clients be connected simultaneously Simultaneous connection is possible up to one client Printer name OKIPAGE One item by Indicates the printer name which can be set characters Zone name One item by Indicates the zone to which the printer max 36 belongs characters 10 OKI Original Port The OKI Original Port provides special processing which is beyond the scope of normal menu operation ltem Description Initial recognition Executes the processing of finding out the printer by the setup utility when the printer is connected to the network Flash Down Load Provides download processing of the program for the flash ROM PJL command response Serves as a PUL port to send and receive the PUL command 11 Others a Hot Protocol The Hot Protocol provides a function of simultaneous meeting of requests for connection from multiple clients using different transport layer protocols b Multi user The Multi user provides a function of simultaneous mee
43. the other side Because of this the time interval during which it is in encounter with the magnet of the sensor plate becomes longer By monitoring this time interval Toner Low state can be detected TONER FULL state MASA SA TONER LOW state TERSNS M e When the Toner Low state is detected 2 times consecutively Toner Low is established When the Toner Full state is detected 2 times consecutively Toner Low is canceled e When there is no change with the toner sensor for 2 cycles 2 63 sec x 2 or more then the Toner Sensor Alarm is activated e The toner sensor is not monitored while the main drum motor is in a halt Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 21 i Service Manual OKIPAGE10i OKIDATA Chapter 3 Parts Replacement The section explains the procedures for replacement of parts assemblies and units in the field Only the disassembly procedures are explained here For reassembly reverse the disassembly procedure Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 22 a Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Before starting to replace parts remove the AC cord and interface cabl
44. the printer off High Capacity Second Paper Feeder 2 Take the paper cassette assy 1 out of High Capacity Second Paper Feeder 3 Remove six screws 2 and remove the upper plate 3 Remove two screws 5 and remove the hopping frame assy 6 4 Remove the front cover assy 4 off the guide boss on the guide L 2nd assy 7 by bending the guide L 2nd assy 7 in the direction of arrow shown in the magnified view below 5 Pull the sheet guide assy 8 in the direction of arrow a and also push in the direction of arrow b to unlock the notch and bring the sheet guide assy 8 in the direction of arrow c to remove the sheet guide assy 8 6 Remove three screws 9 which are holding the guide R 2nd assy 10 to the bottom plate 11 Remove the screw 12 which is keeping the rear cover 13 and guide R 2nd assy 10 Remove the guide R 2nd assy 10 7 Remove the protect M 14 guide bracket 15 planet gears 16 and planet gear bracket 17 8 Remove the E ring 18 which is keeping the sheet link 19 on the guide R 2nd assy 10 and pull out the hinge stand 20 9 Remove three remaining screws 21 which are keeping the motor on the motor bracket 22 and remove the connector off the Stepping Motor 23 10 Remove two screws 24 on the Stepping Motor 23 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for an
45. this material http bpx okidata com Page 64 A Service Manual OKIPAGE10i OKIDAT Chapter 6 Troubleshooting Procedures 1 Check the troubleshooting section in the Printer Handbook 2 Gather as much information about the situation as possible 3 Inspect the equipment under the conditions close to those in which the problem had occurred Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 65 DATA Service Manual OKIPAGE10i OK Chapter 6 Troubleshooting Procedures 1 Is the printer being run in proper ambient conditions 2 Are supplies toner and routine replacement part image drum cartridge being replaced properly 3 Is the printing paper normal acceptable quality 4 Is the image drum cartridge being loaded properly Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 66 ATA Service Manual OKIPAGE10i OKID Chapter 6 Troubleshooting Procedures 1 Do not touch or bring foreign matter into contact with the surface of the image drum 2 Do not expose the image drum to direct sunlight 3 Keep hands off the fuser unit as it heats up during operation 4 Do not expose the image drum to light for longer than 5 minutes at ro
46. 0 21 O TAIZ bAddessbiti8 5 0 0 0 0 22 OJAt4 Addessbitid Z3G 24 O JAt5 Mddessbitib 25 O AIS Addessbiti n h0 27 O FAIZ JAddessbiti7 0 0 0000000 28 O Ai8 Addessbiti8 ZA 9 30 O M9 Mddessbiti9 0 0 0 0 391 O A200 pAddessbit20 33 O JA21 ApAddessbit21 0 34 O A22 3 X P pAddessbit22 9 35 O A23 J X 9 JAddessbit29 1 1 0 36 OV logic ground O 37 O OV logic ground 39 O RSRTSO N mRS232Crequeiosend 40 O CStN ROMGRAMseleti 0 41 O C82N ROMGRAMseled2 0 42 O CS3 N 43 SCRREQ P_ SCCsendreuet S Logic ground 45 SCSREQP gSCCsendreuet 46 O OSCN WOseedtO0 47 O OStN JOseecti J 4B 48 O RSTXDO N RS232Csenddaia 1 1 0 0 0 49 O eov RS2X2Clievoltage 4 50 I JRSTXD P RRS232Crecevedata 0 0 0 0000 0000 52 o o 9 DetbtO JA J 0 e o D4 Datta Jd 8 8 64 C D6 9 Databt6
47. 0 Lower Base Unit Table 8 1 101 Upper cover unit Figure 8 2 102 Upper cover unit Table 8 2 103 Base Unit Figure 8 3 104 Base Unit Table 8 3 105 A RS 232C Serial Interface Option RS 232C Serial Interface Option 106 B Centronics Parallel Interface Centronics Parallel Interface 107 C Loop Test RS 232C Interface Loop Test RS 232C Interface 108 D Diagnostics Test 1 0 Maintenance Modes 109 1 1 User Maintenance Mode 110 1 2 System Maintenance Mode 111 1 3 Engine Maintenance Mode 112 E Multi Purpose Feeder Maintenance Preface 113 1 0 Outline 114 Table of Contents Page 1 1 Functions 115 1 2 External View and Component Names 116 2 0 Mechanism Description 117 2 1 General Mechanism 118 2 2 Hopper Mechanism 119 3 0 Parts Replacements 120 3 1 Precautions Concerning Parts Replacement 121 3 2 Parts Layout 122 3 3 Parts Replacement Method 123 e 3 3 1 Link 124 3 3 2 Separator 125 TE 3 3 3 OLEV 11 PCB 126 M 3 9 4 Pulse Motor 127 3 3 5 Planet Gear 128 Iudas 3 3 6 Roller A 129 4 0 Troubleshooting 130 4 1 Precautions Prior to the Troubleshooting 131 4 2 Preparations for the Troubleshooting 132 4 3 Troubleshooting Method 133 TUN 4 3 1 LCD Status Message List 134 5 0 CONNECTION DIAGRAM 135 D 1 Interconnection Diagram 136 9 2 PCB Layout 137 6 0 Parts List 138 F High Capacity Second Paper Feeder M M Preface 139 1 0 Outline 140 1 1 Functions 141 1 2 External View an
48. 6 Lift the front side of the upper cover 7 up and unlock the latches at two locations on the back side Lift and remove the upper cover assy 7 Notes 1 When removing or reinstalling the upper cover be careful not to get the motor cables tangled or caught 2 When reinstalling the screws 5 be sure to direct the screws into pre existing threads Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 26 a Service Manual OKIPAGE10 OKIDATA Chapter 3 Parts Replacement 1 Open the IC card cover 1 press it from both sides at the hinges in the directions of arrows shown below and remove it Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 27 Service Manual OKIPAGE10i ab OKIDATA Chapter 3 Parts Replacement 1 Press the knobs on left and right sides and open the stacker cover assy 1 2 Open the hook section on the left side of the stacker cover and remove the LED head 2 Note Be sure not to touch directly or push on the SLA part of the LED head Do not remove the LED cable 3 from the connector Hemove connector 4 and cable 3 together as an assembly from the LED head After mounting the new LED head and reinstalling
49. 9 Te AUF A Service Manual OKIPAGE10i OKIDATA Chapter 7 Wiring Diagram 1 Main Control Board M5B PCB e Short plug settings T Plug setting Factory setting Debug mode Not provided Jo provided 2 3 Short 5 V is supplied to Pin 18 of 2 3 Short Centronics parallel I F connector 1 2 Short 5 V is not supplied to Pin 18 Centronics parallel I F connector Pin 18 is High Level output Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 100 OKJDATA SS Figure B t Lower Base Uni Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 101 OKIDATA T No Name Rating Part Use Remarks ODA Part No 1 Hoppingrollershatt f3PP4083 6020P1 t 51112301 2 Bearing 4PP408236022P 5160 7200 3 Gear One way clutch 4PB4083 6024P 2 512289001 4 Roller Registraion 3PB4083 6030P1 t 5334260 5 Bearing Registration roller 4PP4083 6031P1 t 404378000 6 Roller Transfer B sy 1 t 4043700 O 7 j BerTR A A ff 4043801 8 Rolle Backup 3PB40836064P2 533437001 9 Spring Bias
50. A Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 3 T Service Manual OKIPAGE10i OKIDATA Chapter 1 Configuration OKIPAGE 10i consists of control and engine blocks in the standard configuration as shown in Figure 1 1 In addition the options marked with asterisk are available iaeio Panel Engine Lind Pagar Foring Mecham fFirei Tra Lindl luli Purpeesa Frasi zkctophntograptic Frocestina Lini Pira Euge ud Soror Ela Ceonies Man Gonin Dens haart ee Expansion Een 1 GAA SPEAK Ecckel RCAF EHNHM Sockel DfiaM SoS er RE 232C Serial irate Soa 1 DRAM SEM Sorkai 1 OM SIM Socket PS Eden iPoet Script Program LAM r ila FLAT ihhetfrce Syst Ile BASETTI 1 DRAM SMM Scokel ru 1 RICKI GRAM Sockel Raah nores ny Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 4 OKIDATA Ete The printer unit consists of the following hardware components Electrophotographic Processor Paper Feeder Controller Operator Panel Power Supply Unit The printer unit configuration is shown in Figure 1 2 Joper cover consummate Slacker assy age drum uniti Typa 5j we consumable Op sral board Power supphisanrsor baand Lagal univarsal paper cassatie Man conte baard
51. ATUS CODE SUB STATUS CODE b Checking STATUS CODE SUB STATUS CODE If a communication error occurs in sending receiving in this Network card the LCD panel will display HOST I F ERROR In this case check the error status in the following procedure for handling Also When each function does not perform Be sure to note this code SUB STATUS CODE might include values which indicate other statuses but error 1 Press Recover button for 2 seconds or more to release the error 2 Press MENU 1 button for 2 seconds or more under the OFF LINE state to make a shift to level 2 menu setting after that PRINT MODE is indicated 3 Press MENU 1 button repeatedly until NETWORK is indicated and press ENTER button to go to Network setting mode 4 Press MENU 1 button repeatedly until MAINTENANCE is indicated and pressing ENTER button STATUS will be indicated At this time the figures which indicate the type of error appears in the lower part of LCD 5 And then when pressing and button the detailed SUB STATUS CODE from STATUS 1 to STATUS 18 will be indicated in numeric figure Address each of them by referring to Appendix STATUS CODE corresponding table as well as the figures of STATUS described above 6 Press ON LINE button to pass the menu setting mode back to the idle state c Viewing STATUS CODE SUB STATUS CODE How to view the area indicating STATUS in Network menu is shown below This area
52. But it cannot provide two or more simultaneous connections for super users Se mtem prem I default Number of 1 to 2 clients Indicates the number of clients which can connected clients be connected simultaneously Allow simultaneous connection of a maximum of four clients Terminal mode VT 100 VT 100 Indicates the control mode of the terminal of the connected client Only the VT 100 alone is the support terminal mode 80 80 columns Indicates the number o the digits of the columns terminal of the connected clients The number of the support digits is fixed at 80 Number of rows 25 rows 25 rows Indicates the number of the digits of the terminal of the connected client The number of the support digits is fixed at 25 Expiration of idle 300 sec 60 to 7200 sec Indicates the time when the idle time of the time connected clients expires e HTTP The HTTP is an application to reference and change the menu of the Network Printer The HTTP of this system supports simultaneous connection of multiple clients for the personal user Furthermore it provides multiple connections for one client LEE Rud EENMqa default ese Jmpemned eT PR implemented f SNMP SNMP is an application to reference and change the menu of the Network Printer The SNMP of this system supports simultaneous connection of multiple clients for the personal user Furthermore it provides multiple connections for one client 8 Netware a Support O
53. Common e 2ND Tray Connector Pin Assignment To option feeder I F COREE Cia P ps men Or Cul C Gommon e POWER Connector Pin Assignment To power supply sensor board Pin No O Signal Description 1 I STROBE N_ Grobe 6 C JDATA P 9 DDatabit 8 C parazP 9 DDatabitt 9 C JDATAEP 9 b Databi7 10 O ACKN Acknwledge 11 O BUSYP Buy 12 OPEP paprend 13 O SELP Select 14 I AUTOFEEDbN Autofeerd 15 NC Nonconnected Or LEIG O re uc 18 O P LOGIC H 5V power supply Grund p SG 1 Ground NC NNotcomeded Select in O Out I In C Common Pin No O Signal Description 2 O TRSELP X TReoontrolswtch 0 4 THERMO CMP Heater temperature Z 6 I CVOPFN Cover open 30V 0 80 0 0 8 O DOUTP gSenadataoupu n 3 10 DIN 9 GSenadatainut 0 0 0 00 12 l rV Lbogiccicuitsuppyvoltage 14 8 3BV LED head supply voltage 0 18 30V Motor and fan drive voltage and source voltage for high voltage supply Heateron A 00 20 O HEATONN Heater on 22 I rV
54. D head cables 4 and 5 from the connectors HEAD1 HEAD2 6 Open the manual feed guide assy remove six screws 7 then remove the lower base unit 6 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 30 te Service Manual OKIPAGE10i OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the lower base unit see 3 3 5 3 Remove two screws 1 and remove the pulse motor main drum 2 from the motor bracket 3 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 31 rA Service Manual OKIPAGE 10I OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the lower base unit see 3 3 5 3 Remove two screws 1 and remove the pulse motor registration 2 from the motor bracket 3 Whew A Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 32 rA Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3
55. EEPROM button on the EEPROM Operations 4 The contents of the EEPROM data is displayed on the DIALOG of the Maintenance Utility The contents of the old EEPROM is now copied into the memory of the PC 5 Replace the controller P C B with a new one while it displays the above DIALOG 6 After the replacement click Download EEPROM on the EEPROM Operations EEPROM upload has been completed In case of troubles such as centronics I F failure etc EEPROM data may not be uploaded properly In such case it is necessary to adjust the following settings manually after the replacement using the Maintenance Utility e LED driver time See 4 2 1 e Factory setting ODA OEL INT A INT L The maintenance utility is designed to be used only by field engineer and it should not be released to the end users Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 60 6 Service Manual OKIPAGE10i OKIDATA Chapter 5 Periodical Maintenance The parts are to be replaced periodically as specified below Condition for replacement Cleaning Remarks Toner cartridge About 2 000 sheets of paper LED head Consumables Type 5 have been printed Image drum cartridge About 20 000 sheets of paper Consumables Type 5 have been printed See 1 4 14 Copyright 1997 Okidata Division of O
56. Feeder Also check to see if Feeder there was a feeding of multiple sheets Carry out the recovery printing by opening and closing the cover and turn the error display off Tray paper out TRAY Notifies of no paper Load the paper in High zB state of the High Capacity Second Paper Capacity Second Paper Feeder Feeder Notifies of correct paper Load the requested size in size for the High the High Capacity Second Capacity Second Paper Paper Feeder OOO Papre size Feeder A amp Letter Legal elc e JAM error Paper Inlet Jam Does paper jam al the ibet when the power is banned on YES dg ie paper locabed above tie sensor plate dide YES Hemove fne paper MC ls ie serii pate dine operaling normale BO Heplaca the exnsor plate inlet YES BPapiaca fie power suppi sengor bean cer ined seer sor MO When the paper is ted in does the paper inlet jam occur YES l fie pager being hed to above sangar plate rmlety YES fs the sensor plate niet operating nomnal NO Pepitace the sensor plate pinkat YES Clean the siet sensor on Tha power suoply sensor board or replace The poser suppi sanso board or inlet sensor MO Repise fie hippy roller shall asy or paper cassetie MO Are the hopping sober and feed roller rotating YER Sel lhe paper progedly D ig me puse mHor Turning YER Replace Ihe hopping roller shafi assy ar one way Gulch gear on he feed maler ass MO is the connector being conn
57. HEX DUMP PRA or FX Keep Ihe MENU Key down for more than 2 seconds and bring the printer into menu selling mede level 2 Maxt grass the MENU kay 10 Limes 259720 AS SS20 SERIAL is displayed on the LCD o SEA Fress the ENTER key Canterts cl Desplay aalay WAB SPACE READY Como mka e FONOL oer SCS o i Cotets RESTON Factory Senna DTA HI L Presa the MEMNU key JI Ins Cones al Display Funchon OOOO e m ae en ll mM o j Gens a gadt baud Factory Setting S800 bed Presa fhe MENU kay Um Weg DATABITS ConesisclDiephy Funcion o ies 1 bis Facun Sell amp bl Prass ihe MENU key mam Paty o PARTY Ha o Cotes Factory Setting NONF V Prass tha MENU kay V ws MIN BUSY ca i Contents dum Mirimum BUSY Time Contents of Display 200 m SEC 1 sec 1000 ms Factory Setting 202 m SEC I IPCL only Press the ON LINE key V way ON LINE asi XXX Setting completed x XXX POL AUTO Adobe PS HEX DUMP PAR or FX Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 107 ATE AC Service Manual OKIPAGE10i OKIDATA Chapter B Centronics Parallel Interface 1 Connector e Printer side 36 pin receptacle si
58. I T Eee Outlet sensor 1 lt lt a SS aa 1 ood sem Monto rs Momm Manicring Ton to lop i np pir I papel kazil iin l saper fee gan I i 1 1 Pips k lop S bollir i i l Paper epe check I I I I facerienahi I I Top 5a boltom Sofiom Ip bomen Paper Feed Timing Chart Paper Feed Check List Error Type of error Standard mm ema Paperfeederror Hopping start to In sensoron 720 360 Paperfeedjam Insensoronto Write sensoron 200 amp 220 Paper feed jam Write sensor on to Out sensor on 140 5 250 paper length paper length Paper feed jam In sensor off to Write sensor Off 222 220 Note Hyphen in the table represents not checked Paper Length List JORekrange Type Paper length Min Max Free 110 13556 65 0 400 6 Unit mm Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 19 aw Service Manual OKIPAGE10i OKIDATA Chapter 2 Operation Description When the stacker cover is opened the cover open microswitch on the power supply sensor board is turned off to cut 5V supply to the high voltage power supply circuit This results in the interruption of all high voltage outputs At the same time the CVOPN signal is s
59. IPAGE10i OK Chapter F High Capacity Second Paper Feeder M M When a problem occurs go through the troubleshooting according to the following procedure Problem displayed En Traublashioating Carry aul debsdad the LOO messaga according qo the LOD iroatkeshooung Situs Message Le according ta the ise 4 3 1 Traubleshaating Flaw sae 4 35 7 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 157 DATA Service Manual OKIPAGE101 OKI imi la Chapter F High Capacity Second Paper Feeder M M Classification LCD Status s Message Recovery method Jam error Notifies of occurrence of Check the paper in the High feeding FEED JAM jam while the paper is Capacity Second Paper being feed from High Feeder carry out the recover Capacity Second Paper printing by opening and closing Feeder the cover and turn the error display off When the problem occurs frequently go through the Troubleshooting Jam error Notifies of occurrence of Check the paper in the ejection EXIT TAM jam while the paper is printer Carry out the recovery being ejected from the printing by opening and closing printer the cover and turn the error display off Paper size error e Notifies of incorrect size Check the paper in the High paper feeding from High Capacity Second Paper Capacity Second Paper
60. KI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 61 T Service Manual OKIPAGE 101 OKIDATA Chapter 5 Periodical Maintenance Remove any toner or dust accumulated inside the printer Clean in and around the printer with a piece of cloth when necessary Use the handy cleaner service tool to clean inside the printer Note Do not touch the image drum LED lens array or LED head connector block 5 2 1 Cleaning of LED Lens Array 5 2 2 Cleaning Page Function Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 62 FA Service Manual OKIPAGE101 OKIDATA Chapter 5 Periodical Maintenance Clean the LED lens array or replace the toner cartridge when white lines or stripes void light printing are generated vertically down the page as shown below Note The LED lens array must be cleaned with an LED head cleaner included in the replacement toner kit While lines ce stripes wai light printing 1 Set the LED head cleaner to the LED lens array as shown in the figure then slide the cleaner back and forth horizontall Note Gently press the LED head cleaner onto the LED lens array 2 Throw the cleaner pad away Copyright 1997 Okidata Division of OKI America Inc All rights reser
61. NT ADEFRTEHBNGC LA CAUTION HEATSNE ARD TAANSFORMEA AT TERT POP ATERCAD PRESENT HER OF ELECTRIC SHOCK CDAC UAE TEST BEFORE TULREHIBCI Ha dase i5 mounted hes For SITY senes ENGLISH Heatsink and transformer core present risk of electric shock Test before touching FRENCH Le dissipateur thermique et le noyau du transformateur pr sentent des risques de choc lectrique Testez avant de manipuler SPANISH Las disipadores de color el n cel del transformador pueden producir un choque el ctrico Compruebe antes de tocar PORTUGUESE O dissipador de calor e o n cleo do fransiormador apresentam risco de choque el trico Teste antes de focar ENGLISH Circuits maybe live after fuses open FRENCH Il se peut que les circuits soient sous tension une fois que les fusibles ont f rerir s SPANISH Las circuitos pueden estar activos una vez que se hayan abierio los fusibles PORTUGUESE Os circuitos podem estar energizados ap s os fusiveis se queimarem Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 11 ib Service Manual OKIPAGE10i OKIDATA Chapter 2 Operation Description OKIPAGE 10i consists of a main control board a power supply sensor board an operator panel an electrophotographic process mechanism and revision for illumination of LED head The main control board r
62. Optional status error Turn the power off then back on again Repair or replace the defective front feeder paper sensor cable and 2 pin connector on the main control board or reconnect the connectors Replace the main control board BG program error Turn the power off then back on again Replace the main control board System timer program error Defect in the cable of the front feeder paper sensor and the 2 pin connector on the main control board Poor connection of connectors re re IPT2 program error IPT1 program error Copyright Partner E OO Oki xchange N BPX OKIDATA Page 74 Service Manual OKIPAGE10i Chapter 6 Troubleshooting Procedures Category LCD status Problem or status Remedy message Jam errors A jam occurred during paper hopping from the tray tray TRAY1 TRAY2 FEEDER MANUAL A jam occurred during paper feeding after completion of paper hopping from the tray tray TRAY1 TRAY2 FEEDER MANUAL tray TRAY1 TRAY2 FEEDER MANUAL Paper of improper size is being feed from the tray tray TRAY1 TRAY2 FEEDER MANUAL Check the paper in the cassette Open and then close the cover When the cover is closed recovery printing is performed and the error display is released f this error occurs frequently see Section 6 5 2 2 1 Open the cover remove the paper then close the cover When the cover is closed recovery
63. Page 1 Service Manual OKIPAGE10i Chapter 0 Introduction OKIDATA Service Guide OKIPAGE 10i OKIPAGE 10i n LED PAGE PRINTER PRODUCTS Adobe Acrobat printable reference copy of the OKIDATA Service Training Manual 03 20 98 Note This Adobe Acrobat version of the Okidata Service Training Manual was built with the pictures rendered at 300 dpi which is ideal for printing but does not display well on most displays Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Table of Contents Page Service Manual OKIPAGE10i 0 Introduction Disclaimer 1 Copyright Listing 2 1 Configuration 1 1 System Configuration 3 1 2 Printer Configuration 4 1 3 Optional Configuration 5 1 4 Specification 6 1 5 Safety Standard 7 1 5 1 Certification Label 8 1 5 2 Warning Label 9 1 5 83 Warning Caution Marking 10 2 Operation Description Operation Description 11 2 1 Main Control Board 12 2 2 Power Supply Sensor Board 13 2 9 Electrophotographic Process 14 2 9 1 Electrophotographic Process Mechanism 15 2 9 2 Electrophotographic Process 16 2 9 9 Process Operation Descriptions 17 2 4 Paper Jam Detection 18 2 5 Cover Open 19 2 6 Toner Low Detection 20 3 Parts Replacement 3 0 Parts Replacement 21 3 1 Precautions for Parts Replacement 22 3 2 Parts Layout 23 3 3 How to Change Parts 24
64. Remedy message Controller E An error occurred in the controller Turn the power off then errors HN back on to recover from the error If normal operation is not recovered by this restart procedure use the following remedial actions NENNEN D foonroteenstxceptonOode Board ooo controller n Exception Code board 5 JpegamnoMche boards program ROM check board a ae a RAE M ROM check board D fesden RAM cce boards resident RAM check board LOL E EEPROM check main control board An error was detected by Check the optional optional software ROM check software ROM board for proper connection or replace it 52 PS only can t happen NENNEN 53 PS only undefined sys call p An error was detected by Check the optional RAM program ROM check board for proper connection Check the mounting position of short plugs and additional RAM chips see Section 7 4 Replace the optional RAM board An error was detected by Check the fan motor for program ROM check proper connection and for any presence of foreign matter in the fan see Section 6 5 2 6 Replace the fan or the main control board Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 72 DATA Service Manual OKIPAGE10i OKI TE Chapter 6 Troubleshooting Procedures Controller
65. S Netware File Server 2 2C 3 X 4 0 4 1 Bindery Model partly NDS support b R printer The R printer is an application to process the print data The R printer of this system supports multiple print serves Furthermore it provides one connection for one printer server it does not allow multiple connections for one printer server Factory Setup range m default Number of 1 to 4 servers c RR the number of print servers which connected print can be connected simultaneously Each Servers printer server need not be started in advance Even when the printer is ready for operation connection is achieved only by starting the printer server Registered print Maximum four Indicates the name of the connected print server name character servers server Each print server name can be Maximum 48 registered up to a maximum of 48 characters characters Registered printer O for all For four printers Indicates the number inside the connected number printer server Registered printer OKIDATA 1 to 48 Indicates the printer name The printer characters name can be registered up to a maximum of 48 characters Connection SAP Indicates the printer server connection method method method The SAP method starts connection using the SAP packet from the printer Server Support P S moe Indicates the version of the connected file version more server Connection of 2 15C and 2 2 is not confirmed of connection error c Q
66. Server The Q Server is an application to process the print data The Q Server of this system supports multiple file serves Furthermore it allows connection of multiple print servers for one file server Factory Setup range Description default Connection Indicates the connection method with the method file server This method use the bindery for communication with the file server Number of 1 to 4 Indicates the number of the file servers connecied file servers which can be connected simultaneously servers Each file server need not be started in advance Even when the printer is ready for operation connection is achieved only by Starting the file server Number of 1 to 64 Indicates the number of queues which can connected queues queues be connected simultaneously Each queue is connected after having been registered to the file server to be connected Registered file Null Maximum Indicates the name of the connected server server name character four servers Each file server name can be registered up string Maximum _ to a maximum of 48 characters 48 characters Registered queue Null Maximum 84 Indicates the name of the connected queue name character queues Each queue name can be registered up to a string Maximum maximum of 48 characters 48 characters Registered print OKIDATA 1 to 48 Indicates the printer server name Each file server name three least characters server uses the registered file server name significant A
67. Table 3 1 shows the tools required for the replacement of printed circuit boards assemblies and units en the field Table 3 1 Service Tools Service Tals Mo 1 100 Phiips Screw yer No 2 100 Phips Screwdrivet Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BP X for any updates to this material http bpx okidata com Page 148 DATA Service Manual OKIPAGE101 OKI LR P Chapter F High Capacity Second Paper Feeder M M This section describes the layout of the main components Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 149 DATA Service Manual OKIPAGE101 OK Chapter F High Capacity Second Paper Feeder M M This section describes the parts replacement methods for the components listed in the disassembly order diagram below Stepping motor hopping 3 3 1 TSQN 2 PCB 3 3 2 Hopping roller shaft assy and One way clutch gear 3 3 3 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 150 DATA Service Manual OKIPAGE101 OKI i Chapter F High Capacity Second Paper Feeder M M 1 Turn the printer power switch off pull out the AC cord from the outlet Remove
68. a Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 123 DATA Service Manual OKIPAGE10i OK l Chapter E Multi Purpose Feeder Maintenance This section describes the parts replacement methods for the components listed in the disassembly order diagram below Multi Purpose Feeder Link 3 3 1 Separator 3 3 2 OLEV 11 PCB 3 3 3 Pulse motor 3 3 4 Planet gear 3 3 5 Roller A 3 3 6 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 124 DATA Service Manual OKIPAGE101 OKI Y Chapter E Multi Purpose Feeder Maintenance 1 Open paper feed cover 1 and disengage the paper feed cover 1 and link 3 while lifting the paper hold 2 2 Remove the paper hold 2 off the arm 4 3 Disengage the link 3 from the arm 4 and remove it Be careful not to deform the link and arm m TNI IER TCR f Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 125 DATA Service Manual OKIPAGE10i OKI in ta Chapter E Multi Purpose Feeder Maintenance 1 Turn the power switch off O and remove the connector cable 2 Disengage the link and
69. age 69 DATA Service Manual OKIPAGE10i OK Chapter 6 Troubleshooting Procedures The status and problems which may be displayed by messages on the LCD are listed in Table 6 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 70 DATA Service Manual OKIPAGE10i OKI TE Chapter 6 Troubleshooting Procedures Category LCD status Problem or status Remedy message An error occurred in the controller Normal operation cannot n Exception Code be ensured Turn the aaaaaaaa Error Address power off then back on to Code Error restart a o If normal operation is not recovered by this restart pe o Error Exception procedure replace the ns command command main control board Ro ammemmm 000 Store command Pearce 0 command fetch Bus Error Exception Load command store cams 8 System Call Extension To Brake Point Exception EM L JA Reserved instruction Exception Coprocessor Unusable Exception pC Arithmetic Overflow Exception Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 71 a Service Manual OKIPAGE10I OKIDATA Chapter 6 Troubleshooting Procedures Category LCD status Problem or status
70. ala frr dastinalion User Horas eror This resetting copas LEAT cheba when an eager usu ECFROM miermatan is detected RESETTING C Represents inte bration Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 57 OKIDATA e OKI PAG E10i Adjust is necessary when replacing any of the following parts Set the LED head drive time Reset the image drum counter refer to User s manual Main Control Board EEPROM data Upload Download Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 58 OKIDATA Sa Note When the luminous intensity marking of the replacement LED head new part is same as that of the removed LED head old part do not reset the LED head drive time e Luminous Intensity Marking Label TEETTRE ITT TT TT CO Last 3 digits represant the LED head marking number Luminous intensity marking e Setting of LED Head Drive Time Drive time of the LED head is set by setting the parameter of drive time of EEPROM according to the luminous intensity marking on the LED head a Corresponding table of luminous intensity marking and drive time parameter Luminous intensity Drive time Luminous intensity Drive time marking o
71. board see Fig G57 he Ad ust fhe contact pile to make a proper coniact with Eie paver supplies os board Yeo Heplace the tranaler oder Has the probiam bean solved Teck bid Mo la the tension between the backup roller 7 52kg and the auface of back up roter normal No Henlaca the back up roller of bias spri Yes t ihe LED head teng inasteded prapat check HEAD and HEAT connectors en the mas control board and PC connector on the LED heat na HAE ihe LED haad property Tas Healace the LED head Has the problem bean solved ER tn Mole Altes replacing Tha LEE isa dl saliha pneter to ihe engine mainienance mode by turrerg the power on while prassing the FORK FEED and ENTER keys Se ihe LED head dive dires see d 2 Yes Apglace the image drum car ridao Has the problem bean solved ER tn ete Alter replacing the image em cartndge set the printer ta me user maintenance mode by tuming the power on whee pressing the MEHU key Aesel the drurm courier see Painter Handetbiook Ma Arglace the main control board or power supphyrsensor board Conil plate far Irarsster coder t Supple sensar based Figure 6 5 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 96 Service Manual OKIPAGE10i Chapter 7 Wiring Diagram Oot Boeed Lon eode Eae ply Gout
72. bpx okidata com Page 111 TE Service Manual OKIPAGE10i OKIDATA Chapter D Diagnostics Test To enter the system maintenance mode turn the power on while keeping the Recover key pressed down This mode adopts the menu for function selection The system maintenance mode provides the following functions Page Count Display The total number of pages counted at the engine block is displayed on the LCD Page Count Printing Enable Disable This function allows the selection to include enable or exclude disable the total number of printed pages counted at the engine block at the time of menu printing Rolling ASCII Continuous Printing The rolling ASCII pattern is printed continuously for various engine tests Press the ON LINE key to cancel this mode Loop Test The loop test is for testing the serial I F functions without connecting the printer to the host The data is sent and received by loop back in the loop test The loop test is performed even when another interface is being selected in Menu level 2 Installation of the loop connector is necessary for the loop test refer to Appendix C LOOP TEST RS 232C INTERFACE The realtime loop count is displayed on the LCD When an error occurs in the course of the test the corresponding error message is displayed on the LCD Press the ON LINE key to cancel this mode 5 EEPROM Reset All EEPROM areas including Menu level 2 are set to the factory default values The foll
73. ce the interface cable The page buffer is overflowing because Press the RECOVER it received too much data for printing on key to release the error the page display Macro buffer is overflowing Install additional optional The DLL buffer is overflowing RAM board or reduce the print data The printer overrun because the print Press the RECOVER data is too complicated to be printed key on the operator panel to release the error display Simplify page data formatting Daily status cFF LikE The printer is in the off line mode The Normal operation emalate second line indicates the emulation emulate AUTO PCL PPR FX AdobePS HEX The printer is processing data Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 76 DATA Service Manual OKIPAGE10i OKI TE Chapter 6 Troubleshooting Procedures Category LCD status Problem or status Remedy message PostScript mode only Normal operation The printer is in the middle of a job and wait for data to be processed The printer is printing a page The printer is processing data in the on line mode Ready ON The data that is not printed remains in the buffer Ready flashing The printer is receiving data or in printing process emulate AUTO PCL PPR FX AdobePS HEX All fonts of the printers are being printed dur
74. d Component Names 142 2 0 Mechanism Description 143 2 1 General Description 144 2 2 Hopper Mechanism 145 3 0 PARTS REPLACEMENT 146 3 1 Precautions Concerning Parts Replacement 147 3 2 Parts Layout 148 3 3 Parts Replacement Methods 149 T 3 3 1 Stepping Motor Hopping 150 inan 3 3 2 TQSB 2 PCB 151 eee 3 3 3 Hopping shaft etc 152 4 0 Troubleshooting 153 4 1 Precautions Prior to the Troubleshooting 154 4 2 Precautions Prior to the Troubleshooting 155 4 3 Troubleshooting Method 156 4 3 1 LCD Status Message List 157 Table of Contents Page 5 0 CONNECTION DIAGRAM 158 5 Interconnection Diagram 159 9 2 PCB Layout 160 6 PARTS LIST 161 High Capacity Second Paper Feeder 162 2nd Tray Assembly 163 G Network Interface Option Network Interface Option 164 Page 1 OKIDATA This document may not be reproduced without the written permission of Okidata Training and Publications Every effort has been made to ensure the accuracy of the information contained in this training course Okidata is not responsible for errors beyond its control Copyright 1997 OKIDATA All rights reserved Edited by Okidata Training and Publications Please address any comments on this publication to Mailing Address OKIDATA 532 Fellowship Road Mount Laurel NJ 08054 3499 Website WWW okidata com Telephone 609 235 2600 Facsimile 609 222 5320 OkiLink BBS Technical Training Copyrigh
75. d Paper Feeder M M High Capacity Second Paper Feeder 2nd Tray Assembly Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 162 DATA Service Manual OKIPAGE101 OKI imi la Chapter F High Capacity Second Paper Feeder M M Description Hopping roller shaft assy One way clutch gear TQSB 2 PCB 4YA4046 1651G2 Cassette assy 2nd tray 1PA4122 1362G4 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 163 Service Manual OKIPAGE10i Chapter F High Capacity Second Paper Feeder M M OKIDATA SETTE ASSEMBLY af r to TE aF SECTION mac TE ASSEMBLY CABINET amp CAS wN w Description JOKI Part No _ Qty U 500 1 Sheet guide assembly Separation frame assembly Stick finger Hopping flame assembly 10 11 15 1 2 3 4 5 k NO 7 oO 12 13 14 Q D D A 16 17 18 19 20 21 22 23 6 12 24 TQSB 2 PCB 4YA4046 1651G002 1 3 6 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 164 a Service Manual OKIPAGE10I OKIDATA Chapter G Netw
76. d by using the LCD status message problem list follow the troubleshooting flowcharts given here Trouble Flowchart number a printer does not work normally after the power is turned on Jam alarm Paper input jam Paper feed jam Paper exit jam 1 S 4 JFusinguniteror 4 SSIO Synchronous Serial Input Output error I F timeout no 5 response between the printer and an optional tray High Capacity Second Paper Feeder Power Envelope Feeder 6 Fanerror 0 1 O 3 Paper size error o O Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Service Manual OKIPAGE10i Chapter 6 Troubleshooting Procedures Page 81 Tien the power of then Sack on Iz ail Hock reza berg displayed by the LOD dona Mo gine AC ooed being cennaetad proparty Mn Goren e AU cord praseriy Yes fs 5 V eng apnpled beeen Peg 11 8nd 21 o POTES connecter ce fe een ponia Boarnt Binet oY Fin 11 eh Hu ois th connickon between POWER connector on fhe main Gombul board arat conecte OND en The poseer pph e board berg made proper Me Caii Pe Scere litt Tak eiii Yos 5H V being appbied bajei Pine 272 aed IM GM ef POAIEFL cantas Bx OW ming nv No Goat Yes fs ie fkb cable for the perator gana assy being connacted to tha PANEL oe on The
77. d on Fani in Tree papar oar lha papar sanira plate Yes Fosriave the pape Ha Is The opendinn o Pre papar sanscr plate nomad meses Traely whan it is Wite Mo Fiaphee tha papar samun plate Yai Fieplscs Tes Ger ppan board he Has tha saper raacfsnt the pages sanser elata Ne Is Tha ragrafoan rolar rosating Io Replace the one way dutch gear of the hopping roller assembly Tis fe foo Image Gran cartes being eel popek P Seilte beg deae Garlridhie proonen sy Li Chick tha hopping roller assamiey or tray Wee Has thea papar reached the gat sans paia hos is ihe operason at tho miei sensor plate normal mawes eal when E is lcucfsnfi NMo Fapa tha curet anen plate ir Clann the ciki seraa on the power supple senso board erc sepilaca the power Euh sanscr board me i the maiia motos misti Hit ha den eobor connector on the pain cone beard bang eonnectad propri fA Connect dram motor connector HH Yi ka de pol reakhance moral masara both between Ping Cand 2 as well as Pia Jen 4 ane abouli 2503 ol ihe eessiniceum sober comet ho Puplace the main crum morer ic Raplasse the main control board Yes be the tanse roler rising L A i8 Ho Char the pase rimnstar roller ges idle gaar are ceyeton gas Yes ois the fusing urst being insinied prone a Hio ipetall fe era uni propery Yes Ia then image drum oarhidge boing insabet proparty sn ipsis fe image drum carindge property Yes Clase per Sener cnn
78. de tus e ee ME code Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB Web server eode jas o fe code Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB Utility Status Error type Contents coce Program error there is Update of Network Program possibility of program or replacement of printer malfunction or RAM breakage main PCB FTP Status Error type Contents code 13 01 0E Significant Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB eode jas Comes fe O code Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB P LN omes problem Q Server P RN omes problem MIB access function Status Error type Contents code Program error there is Update of Network Program possibility of program or replacement of printer malfunction or RAM breakage main PCB JCM amp Common driver Status Error type Contents code 18 01 2A Significant Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB Copyright 1997 Okidata Division of OKI Amer
79. e a Remove the AC cord in the following sequence i Turn off o the power switch of the printer li Disconnect the AC inlet plug of the AC cord from the AC receptacle iii Disconnect the AC cord and interface cable from the printer b Reconnect the printer in the following procedure i Connect the AC cord and interface cable to the printer li Connect the AC inlet plug to the AC receptacle iii X Turn on 1 the power switch of the printer Diseonnec 2 Do not disassemble the printer as long as it is operating normally 3 Do not remove parts which do not have to be touched try to keep the disassembly to a minimum 4 Use specified service tools 5 When disassembling follow the laid out sequences Parts may be damaged if these sequences are not followed 6 Since screws collars and other small parts are likely to be lost they should temporarily be attached to the original positions during disassembly 7 When handling IC s such as microprocessors ROMs and RAMs or circuit boards do not wear gloves that are likely to generate static electricity 8 Do not place printed circuit boards directly on the equipment or floor Service Tools The tools required for field replacement of printed circuit boards assemblies and units are listed in Table 3 1 Table 3 1 Service Tools Service Toots Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Par
80. e disassembly reassembly and installations in the field This section describes the disassembly procedures and for reassembly procedures basically proceed with the disassembly procedures in the reverse order 3 1 Precautions Concerning Parts Replacement 3 2 Parts Layout Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 147 DATA Service Manual OKIPAGE10i OKI Chapter F High Capacity Second Paper Feeder M M 1 Parts replacements must be carried out by first turning the printer power switch off O and removing the printer from the High Capacity Second Paper Feeder 2 Do not disassemble the High Capacity Paper Feeder if it is operating normally 3 Establish the extent of disassembly suitable for the purpose of the procedure and do not disassemble any more than necessary 4 Only specified service tools may be used 5 Disassembly must be carried out according to the prescribed procedures Parts may be damaged if such procedures are not followed 6 Small parts such as screws and collars can easily be lost therefore these parts should be temporarily fixed in the original location 7 When handling printed circuit boards do not use any glove which may generate static electricity 8 Do not place the printed circuit boards directly on the equipment or floor Service Tools
81. ead being connected properly icheck tha HEADH and HEAD connectors on the main contral board and FC connector on the LED haad No Connect the LED head properly or replace the head cables Yes Is the contact of the image drum cartrige in proper cantact with the ground contact propery see Fig 6 4 1217 No Adjust the graund contact Drum of the contact assembly Yes Haplace the LED head Has the problem been solved YES End Nele After replacing tha LED head set the printer to ihe engine maintenance mode by turning tha power on white pressing Ihe FORM FEED and ENTER keys Set the LED head drive time see 4 2 Na Haplacae the main control board or power supphy sensor board Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 91 DATA Service Manual OKIPAGE10i OK j Chapter 6 Troubleshooting Procedures Perom the cleaning page function see Section 5 2 2 Has the problem been solved Yea End No Replace the image drum cartridge Has tha problem been solved Yes Er Note After replacing the image drum cartridge set the printer to the user maintenance mode by turning the power on while pressing the MENU kay and reset the drum counter sea Printer Handbook Clean the LED lens array of ihe LED head Has the problem been solved r Yes Ered No Heplace the LED head Has the prob
82. eading edge of the paper does not reach the inlet sensor The paper is in contact with the paper sensor when the power is turned on The leading edge of the paper does not reach the paper sensor within a predetermined feeding distance since the paper has reached the inlet sensor The trailing edge of the paper does not pass over the paper sensor within a predetermined feeding distance after the same has passed over the inlet sensor The leading edge of paper does not reach the outlet sensor within a predetermined feeding distance after the paper has reached the paper sensor The paper is in contact with the outlet sensor when the power is turned on The paper does not pass over the outlet sensor within a predetermined feeding distance after the leading edge of the paper has reached the outlet sensor The paper size check for manual feeding finds that the paper size is free size The size of the paper is monitored by the inlet sensor 1 The paper is not detected by the inlet sensor 1 within predetermined feeding distance The inlet sensor 2 detects that the size of the loaded paper is A4 or larger or smaller than A4 The detected paper size differs from the paper size set by command or menu The paper size check for manual feeding finds that the paper size is free size Main idunt motor Registration meter Faper and sensar i Inlet sensat Paper sermpr I I I I I I I I I I l I I r I I I
83. eceives data via the host I F it then decodes edits and stores the data in memory After completing the editing of a single page of data it references the font memory and generates bit image data which is transferred to the LED head in one dot line units Through the electrophotographic process mechanism the data is printed on the paper The operator panel is used for operations and status display OKIPAGE 10i block diagram is shown in Figure 2 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 12 a Service Manual OKIPAGE10i OKIDATA Chapter 2 Operation Description The main control board consists of a single chip CPU two program font ROMs four DRAMs an EEPROM a host interface circuit and a mechanism driving circuit 1 Single chip CPU The single chip CPU is a custom CPU 32 bit internal bus 32 bit external bus 28 24 MHz clock with input frequency from a 7 06 MHz clock which incorporates the RISC CPU and its peripheral devices and has the following functions Built in device Chip select controller Control or ROM RAM and I O device Bus controller DRAM controller DMA controller Transfer of image data from DRAM t video output port Parallel interface controller Control of Centronics parallel interface Serial interface controller Control of RS 232C serial interface Vide
84. ected properly NO Camii lhe eonnectar property YES Check the cod resistance approx 8 3 2 of the pulse motor lg it normal PAC Papiace Se sloppi motor YES Replace e TUS6 2 POR Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 158 DATA Service Manual OKIPAGE10i OK Chapter F High Capacity Second Paper Feeder M M 5 1 Interconnection Diagram 5 2 PCB Layout Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 159 DATA Service Manual OKIPAGE10i OK Chapter F High Capacity Second Paper Feeder M M Stepping motar 1 2M T3 jr iura 7 Panti 1 T 3M T2 TOSB 2 PCB Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 160 DATA Service Manual OKIPAGE10i OKI Chapter F High Capacity Second Paper Feeder M M TQSB 2 PCB JL MOTOR Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 161 DATA Service Manual OKIPAGE10i OK Chapter F High Capacity Secon
85. eder downloading table selection Selects the downloading table of Power Envelope Feeder k Engine Reset All EEPROM areas used by the engine section are reset to factory default values The followings however are not reset e Menu Level 1 e Menu Level 2 e Operator Panel Menu Disable Enable e LED HEAD No e LED HEAD WID e Page Print Disable Enable After reset the printer returns to normal operating mode Note Printing start position setting is for shipping Do not change its default value Detailed descriptions of these functions are provided in Appendix D DIAGNOSTICS TEST Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 56 The corresponding are of the EEPROM is initialized for each event as shown in Table 4 1 Talba 4 1 FEPRUM arsa nlsgmalen br desiicabon Factor g detail num unte Page rouriet LEQ haad drea tire Weer kiy 1 Wes i eise 2 FAA nuc arca Engar ama p ot Sere raseting for EEPROM resetting for eM mamiensanen Erge resething for engine manera Fiese resin ib anskoumgn nod ahadi aer when the axi HOM ie LED daii aa Ty amp HOM EEPROM whos mim No 5 BESET THES Geren tom tha existing Eua PEKI ett fis intalkzalion ocu LED daplay whan nee EEPHOM ia ENGINE RESET mounted Engine ID ersar LCD display ENGINE HESET Sring el d
86. eet opecify by default Log in name of the user having called the LPR Use name printed on the banner sheet EMEN MEE CCP NI sheet Default file name PO EUN heel Deleu System name C sheet Default System name L Specify by default Specify literal banner sheet printing Cancel the specification by h option opecify the number of Name of the data file to be printed volumes by option The number of character strings of this command values according to the number of volumes Not supported I U opecify by default Name of the file to be deleted with completion of printing NE NNI M opecify by i option Number of indent characters in the output line DOO HY PP mpeonipiug completion of printing file BUE AAA Presper options c FTP FTP is an application to process the print data The FTP of this system supports multiple of clients Furthermore it provides multiple connections for one client Factory Setup range Description default Number of 1 to 4 clients Indicates the number of clients which can clients connected be connected simultaneously Allow simultaneous connection of a maximum of four clients time connect clients expires d Telnet Telnet is an application to reference and change the menu of the Network Printer The TELNET of this system supports simultaneous connection of multiple clients for the personal user Furthermore it provides multiple connections for one client
87. eing printed is two or more the number of copies being printed is displayed This message is displayed together with another message on the first line nnn Current page mmm Total page PostScript mode only This message is displayed when ON LINE key is pressed while the printer is processing a job if the JOB RESET in menu is off the printer goes off line after completing the job This message is displayed when the printer is performing the cleaning print Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BP X for any updates to this material http bpx okidata com Page 78 FA Service Manual OKIPAGE10I OKIDATA Chapter 6 Troubleshooting Procedures Category LCD status Problem or status Remedy message Manual loading of paper indicated by the Normal operation second line message is being requested for cleaning The paper size may be one of the following LETTER REQUEST A4 SIZE REQUEST PostScript mode only Press ON LINE key This message is displayed when ON again The printer goes LINE key is pressed while the printer is back to on line mode and processing a job if the JOB RESET in continues to process the menu is on Even while this message is job being displayed the printer continues to Press Reset key The job process the job normally is canceled PostScript mode only Normal operation This message is displayed d
88. ent to the main control board to notify that the microswitch is off and the main control board carries out the cover open process Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 20 r Ae Service Manual OKIPAGE10i OKIDATA Chapter 2 Operation Description e Device The Toner Low Detection device consists of a stirring gear which rotates at a constant rate a stirring bar and a magnet on the stirring bar The stirring bar rotation is driven by the link to the gouged portion in the stirring gear E gq Magnet Gouged Siring Bar alitia Gear portion Operation Toner Low is detected by monitoring the time interval of the encounter of the magnet set on the sensor plate and the magnet on the stirring bar Operation during Toner Full State e The stirring bar rotates due to the Stirring Gear Section mechanical transmission of m energy originating from the interlocking with the stirring gear e Even when the magnet on the stirring bar reaches the maximum height the stirring bar is pushed by the stirring gear since the other side is being dipped in the toner 5e String Bar gerit Piia Operation during Toner Low State e When the stirring bar reaches the maximum height it falls to the minimum height due to its own weight since there is no resistance provided by the toner on
89. er the user maintenance mode turn the power on while keeping the MENU key pressed down This mode uses the menu for function selection The user maintenance mode provides the following functions 1 Hex Dump 3 The data received from the host higher position is dumped in hexadecimal notation to the printer Printing is activated automatically when the received data exceeds one page If the received data is less than one page printing can be activated manually by pressing the FORM FEED key after desetting the off line mode by pressing the ON LINE key automatic activation of printing even when the received data is less than one page is possible by selecting the Auto Eject function on the menu The only way to exit from this mode is by turning the power off Menu Reset All settings for Menu level 1 are reset to factory default values The menus for all executable emulations including options are reset to factory default values The operation mode starts automatically upon completion of resetting Drum Counter Reset This function resets the drum life data when the user replaces the image drum unit The operation mode starts automatically upon completion of resetting 4 X Adjust Y Adjust This function sets the first character printing position on the first line The operation mode starts automatically upon completion of resetting 5 Operator Panel Menu Disable This function is for enabling and disabling the operation
90. erved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com n e ary i A e bey mm St Be my ii n Crm im 4f8 E Tr m Em n rmm T an en Da not change fie eat serie Ema des E Ela not changa Evr default sting Fizus fhe EI opm PRFEH Teran CONNECT MEL gay Urn niz the EPROM is perked af creasing the ENTE toy Hima tha or e ex e ub nua LH uas LEJ Ten moie EEF RC m perknmed afar puninu the EMTEA bay Lian zedydekon e poco SEED RE Ea Taiyi sek Baa AUTO PO PER EAR ficie FS HEX Page 112 rA Service Manual OKIPAGE10i OKIDATA Chapter D Diagnostics Test e The engine maintenance mode is activated when the power is turned ON while keeping the FORM FEED key and ENTER key pressed down e This mode adopts the menu for function selection The method for exit from this mode depends on the setting e The engine maintenance mode provides the following functions 1 Head Drive Time Setting e Sets the drive time of the LED head 2 Type e Donotchange the default setting 3 Printing Start Position Setting e Sets the printing start position 4 Drum Count Total Display e Displays on the LCD the total number of drum revolutions of the unit counted at the engine block 5 Drum Count Display e Displays on the LCD the total number of EP drum revolutions counted at the engine block 6
91. eserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 144 DATA Service Manual OKIPAGE10i OK Chapter F High Capacity Second Paper Feeder M M The High Capacity Second Paper Feeder feeds the paper into the printer by receiving the signal from the printer which drives the pulse motor inside the High Capacity Second Paper Feeder and this motion is transmitted to rotate the one way clutch of the hopping frame assembly The paper is delivered from the hopper into the printer through the turning of the hopping roller and feed roller Once delivered into the printer the paper is then controlled and fed through by pulse motor registration of the printer Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 145 DATA Service Manual OKIPAGE101 OKI Chapter F High Capacity Second Paper Feeder M M Hopping Fater Transfer Rolie Handi n erding Hal One way Chich Aole Pulse Moto 3 Hopgorg Roller Back up ater Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 146 DATA Service Manual OKIPAGE10i OK Chapter F High Capacity Second Paper Feeder M M This section covers the procedures for th
92. for any updates to this material http bpx okidata com Page 15 rA Service Manual OKIPAGE10i OKIDATA Chapter 2 Operation Description This mechanism actuates the printing of image data supplied by the main control board on the paper by electrophotographic process The layout of the electrophotographic process mechanism is shown in Figure 2 3 Dareiepareg cde Ch g Had ici Egal miy iin Figure Z 3 1 Image Drum Unit The image drum unit consists of a sensitive drum a charger and a developer The unit forms a toner image on the sensitive drum using a electrostatic latent image formed by the LED head 2 Registration Motor The registration motor is a pulse motor of 48 steps rotation with two phase excitement by the signal from the main control board It drives the hopping and registration rollers via two one way clutches according to the direction of rotation 3 Main Drum Motor The main or drum motor is a pulse motor of 48 steps rotation with two phase excitement by the signal from the main control board and is the main motor of this mechanism 4 LED Head Image data for each dot line from the main control board is received by the shift register and latch register The 4992 LED s are driven to radiate the image data on the image drum 5b Fuser The fuser consists of a heater a heat roller a thermistor and a thermostat The AC voltage from the power supply sensor board is applied to the heater
93. ge BPX for any updates to this material http opx okidata com Page 48 rA Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the paper cassette 2 Remove the upper cover assy see 3 3 1 3 Remove the lower base unit see 3 3 5 4 Remove the M5B PCB see 3 3 21 5 Remove the transformer see 3 3 22 6 Remove the power supply sensor board see 3 3 23 7 Remove two screws 1 and remove the guide rails 2 8 Remove the screw 3 and remove the cassette guide L 9 by shifting it in the direction of the arrow as shown below 9 Remove cassette lock lever 4 and torsion spring 5 10 Remove cassette lock lever spring 8 then remove the sheet link L 6 and Pull block 7 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 49 r Ae Service Manual OKIPAGE101 OKIDATA Chapter 3 Parts Replacement 1 Remove the paper cassette 2 Remove the upper cover assy see 3 3 1 3 Remove the lower base unit see 3 3 5 4 Remove the M5B PCB see 3 3 21 5 Remove two screws 1 and remove the guide rails 2 6 Remove the screw 3 and remove the cassette guide R 4 by shifting it in the direction of arrow 7 Remove the cassette lock lever 5 and torsion spring 6 8 Remove the cassette lock lever spring 9 then
94. i OKIDATA Chapter C Loop Test RS 232C Interface 1 Connect the test connector DEF 255 made by Canon or eiae Teel Connector Co npaction Cragrarm 2 Select LOOP Test in the system maintenance mode The codes transmitted from the TD signals are comparatively checked with the data received from the RD signals If any error occurs the error message is displayed on the LCD Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 109 c Service Manual OKIPAGE10i OKIDATA Chapter D Diagnostics Test e The maintenance modes consist of the user maintenance mode which is available to the end users and the system and engine maintenance modes in the maintenance which are not available to the user e Press the MENU key to update each category The operation returns to the first category after updating the last category in a loop e Press the Enter key to execute the function being displayed e loexit from any of these modes during a category display press the Recover or ON LINE key and the operation mode will start Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 110 rA Service Manual OKIPAGE10i OKIDATA Chapter D Diagnostics Test To ent
95. i gx CST OUT Seng OFF a ies wat gm Du DN a EN Figurn 2 5 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 17 r Ae Service Manual OKIPAGE10i OKIDATA Chapter 2 Operation Description 1 Hopping and Feeding Hopping and feeding motions are actuated by a single registration motor in the mechanism as shown below Aagistation motor lds gear Hoppe robur Motor gaar ie 3 Hagistration gear Hopper gear The registration motor turning in direction a drives the hopping roller The registration motor turning in direction b drives the registration roller The registration and hopping gears have one way bearing so turning any of these gears in the reverse direction will not transmit the motion to the corresponding roller a Hopping 1 For hopping the registration motor turns in direction a clockwise direction and drives the hopping roller to advance the paper until the inlet sensor turns on in this case the registration gear also turns but the registration roller is prevented from turning by the one way bearing 2 After inlet sensor is turned on by the paper advance the paper is further advanced to a predetermined distance until the paper hits the registration roller the skew of the paper can thus be corrected Paper Hiecisiration robar Hopping rolis b
96. ica Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com
97. ica Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 45 rA Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the lower base unit see 3 3 5 5 Remove the connector 2NDTRAY 6 6 Remove three screws 1 7 Move the M5B PCB 2 in the direction of arrow to disconnect it from the power supply sensor board 3 8 Remove the connector FAN and disconnect the fan motor 4 9 Remove the M5B PCB 2 together with the PCB guide plate remove the fan motor 4 at the same time 10 Remove three screws 8 and remove the PCB guide plate 7 from the M5B PCB 2 Note When reinstalling the M5B PCB 2 onto the guide plate 7 be careful not to bend the base plate it is desirable to place a block underneath it to prevent bending Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 46 FA Service Manual OKIPAGE101 OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the connectors
98. ing self test The current menu setting is being printed Ready ON Executed by command entry Ready flashing Executed by key operation Message displayed when the power is turned on When the power is turned on the LEDs are turned on for approximately 1 second conducting a test to verify the conditions of the LEDs and LCD Message displayed to indicate that the controller is undergoing an initialization when the power is turned on This message is displayed after the turning on of the LEDs as described above Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 77 DATA Service Manual OKIPAGE10i OKI TE Chapter 6 Troubleshooting Procedures Category LCD status Problem or status Remedy messed Message displayed to indicate that in Normal operation order reflect the changes in the menu to the editing environment RESET must e executed This message is displayed when the printer is unable to conduct automatic reset due to the existence of temporary attributes such as DLL Macro user Pattern user Symbol Set Indicates data is downloading to flash memory Indicates that an error occurred during downloading to flash memory The demo page is bring printed Ready LED on Executed by command entry Ready LED blinking Executed by key operation When the number of copies b
99. ision of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 133 DATA Service Manual OKIPAGE101 OK Chapter E Multi Purpose Feeder Maintenance When a problem occurs go through the troubleshooting according to the following procedure Probigem occurs Probe chaplayed tre Trouble snooting Carty Gul detailed the LOD massage according to the LOD trons rag alalis Massage List accoediag t thie sae 4 31 Troublasnaoting Flow sae 4 3 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BP X for any updates to this material http bpx okidata com Page 134 D AT A Service Manual OKIPAGE101 OKI i Chapter E Multi Purpose Feeder Maintenance The listing of the statuses and problems displayed in the form of messages on the LCD is provided in Table 4 1 Classification LCD Status Message Recovery method Jam error PEEDEI Notifies of occurrence of Check the paper in the Multi Purpose jam while the paper is Feeder being fed from Multi Carry out the recovery printing by Purpose Feeder opening and closing the cover and turn the error display off When the problem occurs frequently go through the Troubleshooting Paper size error JEDER Notifies of incorrect size Check the paper in the Multi Purpose paper feeding from Multi Feeder Pur
100. lem been solved Yos End Note After replacing the LED head set the printer to the engine maintenance mode by tuming the power on while pressing the FOAM FEED and ENTER keys Setthe LED head drive time see 4 2 No Replace the main contral board or power supply sensor board Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 92 Service Manual OKIPAGE10i Chapter 6 Troubleshooting Procedures Frequency Remedy gt mage drum 3 71 94 2mm Replace or clean the image drum cartridge Developing roller 1 86 47 12mm Replace the image drum cartridge oner supply roller 2 96 75 2 mm Replace the image drum cartridge Charging roller 1 21 30 63mm Replace the image drum cartridge Cleaning roller 0 93 23 56mm ransfer roller 2 01 51 0mm Heat roller 2 47 62 8mm Back up roller 2 72 69 08mm Notes After replacing the image drum cartridge set the printer to the user maintenance mode by turning the power on while pressing the MENU key and reset the drum counter see Printer Handbook Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 93 DATA Service Manual OKIPAGE101 OKI Chapter 6 Troubleshooting Procedures
101. must be carried out by first turning the printer power switch off O and removing the Multi Purpose Feeder from the printer 2 Do not disassemble the Multi Purpose Feeder if it is operating normally 3 Establish the extent of disassembly suitable for the purpose of the procedure and do not disassemble any more than necessary 4 Only specified service tools may be used 5 Disassembly must be carried out according to the prescribed procedures Parts may be damaged if such procedures are not followed 6 Small parts such as screws and collars can easily be lost therefore these parts should be temporarily fixed in the original location 7 When handling printed circuit boards do not use any glove which may generate static electricity 8 Do not place the printed circuit boards directly on the equipment or floor Service Tools Table 3 1 shows the tools required for the replacement of printed circuit boards assemblies and units in the hele Tabla 3 1 Service Tools No ay n 1 100 Philips arawi Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 122 T Service Manual OKIPAGE10 OKIDATA Chapter E Multi Purpose Feeder Maintenance This section describes the layout of the main components Canaria Fig 3 1 Copyright 1997 Okidata Division of OKI Americ
102. n LED head parameter marking on LED parameter head 027 028 065 069 029 030 070 073 031 032 074 079 058 060 136 144 061 064 145 154 b Setting Example Method for setting the parameter to 19 for a case where the previous parameter setting was 8 Opgraken LCD display after eral Tum te POREH eik ac Wide haan the EHG MNT FORM PEED and ENTER ke cen Prats tha MENI kay Press or Bre kay unti H LED HEAD is displayed fa 19 LEE HE ADI Dis piarys previas pararet No eel Haaai 3B Preas tha ENTER key kon jd ast to EES PATH E is cieplaysd on LoD Tha pintar is boota wh pii stkected spin by pasg ON UNE koy RR HP4 Ao Adib PS HEX HEX Gi Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 59 OKIDATA Sa 9 When the controller printed circuit board is replaced the contents of the old EEPROM shall be copied to the new EEPROM on the new board to preserve customer settings For the purpose use the EEPROM operation on the Option of the Maintenance Utility To copy follow the steps below 1 Be sure to confirm that the printer and the PC are connected with a centronics I F cable Then execute the Maintenance Utility Note Printer Status Monitor shall be deinstalled 2 Select the Option on the Maintenance Utility 3 Click the UPLOAD
103. nge BPX for any updates to this material http opx okidata com Page 40 rA Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the fusing unit assy see 3 3 15 2 Lift the left side of the back up roller 1 and pull it out to the left side at this time two bushings back up 2 and the bias springs back up 3 will also come off A Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 41 FA Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the lower base unit see 3 3 5 5 Press the clamps of three sensor plates inlet and paper 1 and remove them by pressing them upward from the bottom t eue sal pie paper it F wad i LEM ix tanso pate iit 13 ED ay Bama pate et Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 42 FA Service Manual OKIPAGE101 OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the eject roller assy
104. ngle port Type 57RE 40360 7 30B D29A made by Daiichi Denshi CN AX05841A36AT made by Ougat or equivalent e Cable side 36 pin plug Type 57 30360 made by Daiichi Denshi or equivalent Plug 552274 1 AMP 552073 1 AMP or equivalent 2 Cable e Cable length 6 ft 1 8 m max A Shielded cable composed of twisted pair wires is recommended for noise prevention Note Cable is not supplied with the printer and is not available from Oki 3 Table of Parallel I F Signals Pinte Signal name Signal direction DATA STROBE iB Parallel data sampling strabe DATA BIT DATA BIT 3 D BIT 4 PR Parallel Fret ang ciaul dala DATA BIT 5 DATA BIT amp DA A BIT 7 DATA BIT Se Completion of data input ar end of a ACRNONWLEDGE unction Dur print pracessmg or alarm PAPER END Gales state ON LINE 1 ALUTDFEED PE Reipas to change mode d 15 Mat used iB EH i ri 7 wh tall Chasse ground ED mA mar Signal ground niis pe Sagal End of pagar ec during alarm Signal ground High level 13 3 kin Aegus to change mode 4 Signal Level e LOW 0Vto 0 8 V e HIGH 2 4Vto 5 0 V 5 Specifications 8K 20K 50K 100K 1M Bytes Control Handshaking control is performed in each mode Data received from the host is stored in the receive buffer Busy control is performed Signal lead control is performed 6 Timing Charts Data receiving timing E J d fus gusY ACK
105. o output port Control of LED head LED STB output port Timer Generation of various control timing Monitoring of paper running and paper size Serial I O Port Control of operator panel EEPROM and options I O Port Input and output of sensor and motor signals 2 Program and Font ROMs The Program and Font ROMs store the equipment program and various types of fonts EPROM or Mask ROM is used as Program and Font ROMs The mounting locations of these Program and Font ROMs vary depending on the type of the ROMs for the mounting location see Section 7 4 3 DRAM The DRAM is a 2MB resident memory on the main control board that stores edited data image data DLL data and macro data 4 EEPROM 1 024 bit Electrically Erasable PROM EEPROM is loaded with the following kinds of data e Menu data e Various counter data page counter drum counter e Adjusting parameters LED head drive time print start position paper feed length 5 Parallel Interface Parallel data is received from a host system via parallel interface which conforms to the IEEE1284 specification Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 13 a Service Manual OKIPAGE10i OKIDATA Chapter 2 Operation Description The power supply sensor board consists of an AC filter circuit a low voltage power supply circui
106. o this material http bpx okidata com Page 55 OKIDATA Sa Note This mode is used only by maintenance personnel and it should not be released to the end users 1 To enter into the engine maintenance mode turn the power on while holding ENTER and FORM FEED keys down 2 Functions of this mode are selected by the menu 3 The way to exit out of this mode varies depending on the settings 4 There are following engine maintenance modes a Head drive time setting Sets the drive time of the LED head b Head width setting Sets the width of the LED head 39 or 40 chips C Printing start position setting Sets the starting position of printing d Drum count total display The total image drum rotation count of the printer as counted by the engine section is displayed on the LCD e Drum count display The total image drum rotation count as counted by the engine section is displayed on the LCD f Standard tray paper feeding quantity setting Sets the amount of paper to be fed from the standard tray g High Capacity Second Paper Feeder paper feeding quantity setting Sets the amount of paper to be fed from High Capacity Second Paper Feeder h High Capacity Second Paper Feeder downloading table selection Selects the downloading table of High Capacity Second Paper Feeder i Power Envelope Feeder paper feeding quantity setting Sets the amount of paper to be fed from Power Envelope Feeder j Power Envelope Fe
107. oints to Check before Correcting Image Problems 65 6 3 Tips for Correcting Image Problems 66 6 4 Preparation for Troubleshooting 67 6 5 Troubleshooting Flow 68 6 5 1 LCD Status Message Problem List 69 6 5 1 Table 6 1 1 of 10 70 ids 6 5 1 Table 6 1 2 of 10 71 RN 6 5 1 Table 6 1 3 of 10 72 6 5 1 Table 6 1 4 of 10 73 6 5 1 Table 6 1 5 of 10 74 TN 6 5 1 Table 6 1 6 of 10 75 S 6 5 1 Table 6 1 7 of 10 76 6 5 1 Table 6 1 8 of 10 77 6 5 1 Table 6 1 9 of 10 78 T 6 5 1 Table 6 1 10 of 10 79 Table of Contents Page 6 5 2 LCD Message Troubleshooting 80 eee 6 5 2 1 The printer does not work normally after the 81 power is turned on poH 6 5 2 2 Jam alarm 82 6 5 2 3 Paper size error 83 ane 6 5 2 4 Fusing unit error ERROR 71 ERROR 72 84 ERROR 73 pees 6 5 2 5 Synchronous serial I O error ERROR 74 85 6 5 2 6 Fan error ERROR 70 86 6 5 3 Image Troubleshooting 87 m 6 5 3 1 Images are light or blurred entirely 88 6 5 3 2 Dark background density 89 T 6 5 3 3 Blank paper is output 90 6 5 3 4 Black vertical belts or stripes 91 T 6 5 3 5 Cyclical defect 92 Edom 6 5 3 6 Missing Print 93 6 5 3 7 Poor fusing 94 T 6 5 3 8 White vertical lines or streaks 95 7 Wiring Diagram 7 1 Interconnect Signal Diagram 96 7 2 PCB Layout and Connector Signal List 97 7 3 Resistance Check 98 7 4 Short Plug Setting 99 8 Parts List Lower Base Unit Figure 8 1 10
108. om temperature Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BP X for any updates to this material http bpx okidata com Page 67 DATA Service Manual OKIPAGE10i OK fer Y Chapter 6 Troubleshooting Procedures 1 Operator panel display The failure status of the printer is displayed by the liquid crystal display LCD of the operator panel Take proper corrective action as directed by messages which are being displayed on the LCD Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 68 DATA Service Manual OKIPAGE10i OK Chapter 6 Troubleshooting Procedures Should there be a problem with the printer carry out troubleshooting according to the following procedure flow Probes Carry cul a detailed troubleshooting with tha troubleshooting chart See Section 6 5 2 Problamms Troubleshoot frem fe Lco indicated by LCD satus massage lisl massage See Section 6 5 1 Image problems and problame whieh Carry out a troubleshooting wit Pie troubiashoaling dhat Sea Section 6 5 3 are nol indicated by LCD message Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com P
109. opyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 89 DATA Service Manual OKIPAGE10i OKI EE Chapter 6 Troubleshooting Procedures Has ihe image drum been exposed to external light Yos Instali the image drum in the printer and wait about 30 minutes No Perform the cleaning page function see Section 5 2 2 Has ihe problem been solved Yos End No Is tha heal roller of the tusing unit dirty r YES Clean ihe heat role No Is the contact of thea cleaning roller of the image drum cartridge in contact with the contact assembly property sse Fig 6 4 yi NO Adjustthae contact of the cleaning roliar io make a proper contact with the contact assembly Yas Replace the image drumi cartridge t Has ihe problem been sowed Yes Ered Nole After replacing the image drum cartridge sel ihe printer 16 Ine user maintenance mode by turning ine power on while pressing the MENU kay and reset the drum counter see Printer Handbook No Replace the main control board or power supply sensor board Figure 6 4 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 90 DATA Service Manual OKIPAGE101 OKI EE Chapter 6 Troubleshooting Procedures la the LED h
110. ork Interface Option 1 Connector e 8 pin modular jack 2 Cable e 10BASE T 3 Signal Plug A Jj Jack Polarity Power feeder3 Power feeder3 o Power feeder3 nd Power feeder2 ower feeder2 E A Send Receive Receive Send OSC Receive a CHEM 4 Appearance ipin 5 Physical dimensions a Transmission method by CSMA CD b Transmission protocol 6 List of protocols Data link layer Ethernet DIX IEEE802 3 IEEE802 2 SNAP Netw P ARP RARP ICMP IPX DDP AARP DHCP Transport layer TCP UDP SPX PXP NCP ATP NBP RTMP ession layer LPR FIP Telnet HTTP SNMP Q Server R Printer SAP PAP ZIP Automatic recognition possible for all layers 7 TCP IP a Support OS SunOS 4 1 1 SunOS 4 1 2 SunOS 4 1 3 Solaris 2 1 Solaris 2 2 Solaris2 4 Solaris2 5 HP UX 9 X Windows3 0 TCP IP Windows3 1 TCP IP Windows3 11 TCP IP Windows95 WindowsNT 3 5 TCP IP WindowsNT 3 5 1 WindowNT 4 0 b LPR The LPR is an application to process the print data The LPR of this system supports multiple clients Furthermore it provides multiple connections for one client SS ME iudi MER default 1to4clients 1 to 4 clients Indicates the number of clients which can be connected simultaneously Allows simultaneous connection of a maximum of four clients character H opecify by default Host name of the machine to which the LPR is called Host name is printed on the banner sh
111. owing items are excluded Head drive time setting Fine adjustment of printing start position Standard tray paper feed amount setting Transition to the operation mode occurs upon completion of resetting Press the MENU key to update each category The operation returns to the first category after updating the last category in a loop 6 System Maintenance Mode Menu System LCD display Press te MEHU kay PAGE CHT nnonm Press Fw MENL key EN Witing into tha EEPROM ls perfomad PAGE PHT PAGEPHT alter pressing the ENTER bey Press DISABLE Ww ENABLE the CIM LINE kay B you wish Jo get carl of Tris moda Press pu MENU k pragt h Press tha CONT PAT ENTER ity Goa pry ON LINE kev aaa W PSINTING CANCELED Praes Fe MENU key Preia ihe ENTER ky anpreer O LOOP ERR HEHH HZHH Pra Pe MENU ke Sines tha Aher tha compiston Prial ENTER SPY EEPROM me ONLINE RESETNG Xxx XXX AUTO PCL PPA FX Adicts Hz X Praes tha Doa nol changes the daiat satiny cr ie hoy EMABLE aidchosenabiatdsatie of SOM lt Bien DISAALE EINE PECHNI epmdabon Wien DISABLE is palertad IBMPPH and EPSOUMNFX sdi n appas Poen her MEUM Pros e Pan EL herp Frees te Paez dua MENU Presa e Pss da ME irj Por hey BERA erg Pres e MENI key L Pipes ae ENTER bry ne Preas th BENI ki Copyright 1997 Okidata Division of OKI America Inc All rights res
112. panel menu functions Menu 1 Menu 2 Tray Select Copies and Paper Size LCD depu USER MAT Eti Ite Afer tha carpet pii MENU pidan AERETHS Pron ira ENTER Wy e pus fe HEX DUMP Prada treo Alber les comp dl gn ENTER ky of prises TRL CHT Hn messe AE Sango recae Dat dor e ey Jug T yog sect a Fere value fe dela Farrah Eme Tom PC will ba shoriangd bul Maman Oveclow Sennma ase HHE fo harper SHE ihe Fron ira a i e bey Wikis ino the EEPROM i ceriormes atte pressing Ti i ENTER ke Press Pe DA LHE be pop wish DOMELE a ger repel his mede sciat Wir se iio fhe EEPE is portend ater perir the Re KALE ENTER bey Prises ihi DIN LINE bee vou wish de gel out rf Planet Alisia 2 0mm 2 Orr 0 25mm steper Press the a o ae hey Airing into the EEPROM is pakeme after pressi the KADRIST ENTER key Press the DN LINE key t you wish to gel out of arn ihini Plane ot Alisia 2 0mm a0 Lnn 0 256mm steper reris zMD Tav ihe teeing osina selacting command ESCH tor re a BOLS Emulation 2 designated tor 2rd Trays sel Press Soap pg A crmemec ehh machasical sng postion of paper bang a ENTER key EFT cantor alignment a ping image i moved in accordanoe wih L de Hia wem is be are as HF eri riae icy For PEL Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http
113. paper feeder cover see 3 3 1 3 Remove 2 screws 1 disengage the locks at 2 locations on the upper frame 2 with a screwdriver and remove the upper frame 2 4 Remove 2 screws 3 and take out the separator assembly 4 5 Disengage the separator 7 from the separator bracket 6 while lifting the paper hold 5 and take out the separator be careful not to lose the spring 8 when you are doing this P Eu c Serender Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 126 DATA Service Manual OKIPAGE101 OKI Y Chapter E Multi Purpose Feeder Maintenance 1 Remove the upper frame see 3 3 2 steps 1 through 3 2 Remove the connector 1 3 Remove 2 screws 2 and remove the OLEV 11 PCB 3 When reinstalling the printed circuit board be careful to make sure that the sensor plate is being set correctly Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 127 T Service Manual OKIPAGE10 OKIDATA Chapter E Multi Purpose Feeder Maintenance 1 Remove the upper frame see 3 3 2 steps 1 through 3 2 Remove the OLEV 11 PCB see 3 3 3 3 Remove 2 screws 1 and remove the pulse motor 2
114. pose Feeder Also check to see if there was a feeding of multiple sheets Cary ouf tha recovery printing by opening and closing the cover and turn the error display off Tray paper out TEDEN Moties of no paper state of Load the paper in Multi Purpose the Multi Purpose Feeder Feeder JAM error Paper Inlet Jam Does paper jam at the inlet when the power is tumed on YES Isthe paper located above the sensor plate inlet YES Remove the paper MO is the sensor plate inlet operating normally NO Replace the sensor plate inlet YES Replace the power supply sensor board or inlet sensor MO When the paper is fed in does the paper inlet jam occur YES Isthe paper being fed to above sensor plate inlet YES sthe sensor plate inlet operating normally NO Replace the sensor plate inlet YES Clean the inlet sensor on the power supply sensor board or replace the power supply sensor board or inlet sensor MO Heplace the roller A or roller B MO Are the roller A and roller B rotating YES Set the paper properly MO Is the pulse motor turning YES Replace the planet gear MO Js the connector cable being connected property NO Connect the connector cable properly YES Check the coil resistance approx 3242 of the pulse motor Is it normal NO Replace the pulse motor YES Replace the OLEV 11 PCB Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partne
115. positive charge inducement on the transfer roller surface transferring the charge to the paper as it contacts the transfer roller The toner with negative charge is attracted to the image drum surface and it is transferred to the upper side of the paper due to the positive charge on the reverse side of the paper rafe tlar 6 Fusing When the transfer is completed the toner image is fused to the paper by heat and pressure as the paper with unfused toner image passes between the heater roller and the back up roller The heater roller with Teflon coating incorporates a 400W heater Halogen lamp which generates heat A thermistor which is in contact with the heater roller regulates the temperature of the heater roller to a designated temperature in the menu depending on the thickness of the paper tray 1 amp 2 light 165 C medium light 170 C medium 175 C medium heavy and heavy 195 C manual feeding and power envelope feeder light 175 C medium light 180 C medium 185 C medium heavy 190 C heavy 195 C transparency 160 C A safety thermostat cuts voltage supply to the heater off by opening the thermostat in the event of abnormal temperature rises The back up roller is held under a pressure of 3 76 kg applied by the pressure spring on each side Heater roller Separation claw Thenmietor Y Back up roller Pressure Spring 7 Cleaning When the transfer is completed the residual toner left on the image drum
116. r 3 Release the roller transfer assy 1 by unlocking the latch of the main unit never apply excessive force when unlocking the latch 4 Lift the right side of the roller transfer assy 1 and shift it to the right side then pull it out from the main unit at this time the bearings 2 of the left and right sides of the roller transfer assy 1 will also come off Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 39 mA Service Manual OKIPAGE10i OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the stacker cover assy see 3 3 12 5 Remove four screws 1 lift and remove the fusing unit 2 Caution Fusing unit may be hot Use care when handling Notes 1 When reinstalling or removing the fusing unit tighten or loosen the screws while holding the fusing unit assy 2 down with your hand it is being pushed up by back up roller 2 When reinstalling the screws 1 be sure to direct the screws into pre existing thread and avoid damaging the threads 3 Do not apply excessive torque when tightening the screws 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Excha
117. r Exchange BP X for any updates to this material http bpx okidata com Page 82 Service Manual OKIPAGE10i ie OKIDATA Chapter 6 Troubleshooting Procedures LIA gir Bet Paper input jam Dicen fos JAM error occur when De poser is ornnes on Yiri is ee gaper al the ide snpnece Yeo Tenues the paper ha ia thui operation of he mei maisar plate namal imowas Tanke wher d ia LEETE cai 7 Ae Baja the athe sema plata kr aan de t t aiig on the posnr pph ep near oe capis Dee gerer zupplyieensar board Pio Does tbe JAM nlarm ocour ster paper feeding Yia EBD paper haf j P mlet wiri plata Yas fs the operation of Fre inpul sereni plate normal mowas eai whan E o3 touched Ho Pega the Fiol sene dale Yes Chaan fus inia eraa on des prani supply sanser beant or replace Ihe power saopphesengar beard hs Replace the beeping coder nabber er paper Goi No le Hs hopping rolar eism Vas Gat the paper way propil No la Ea registran n meer gotasng Wes Replace the one way uich gear of Tha hopping moder assem No Ig FA connector an the eaim conind board baing connected geopark Mo Connect Sit oannecInr peper Yes e a cel Bilaa amal pesisbancer beth batween Pins 1 acid 2 as well as Pire 3 and 4 ane about 18 6 CI al ina registration major norma hic Replace the negalralion motor Yes Aoplace ihe main control board AMA emen fee Paper feed jan Dices fe paper med am omw when fe power is turne
118. r Exchange BPX for any updates to this material http bpx okidata com Page 135 A Service Manual OKIPAGE10i OKIDAT Chapter E Multi Purpose Feeder Maintenance 5 1 Interconnection Diagram 5 2 PCB Layout Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 136 DATA Service Manual OKIPAGE101 OK Chapter E Multi Purpose Feeder Maintenance Pulse motor 2 MTS ET T4 pun Ti MTS T2 OLEV 11 PCB OPTPSIN N OPTSCLK N OPTSO P OPTSDR N CWP SOV ONT To the Printer or High Capacity second Paper Feader Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 137 DATA Service Manual OKIPAGE101 OK Chapter E Multi Purpose Feeder Maintenance OLEV 11 PCB Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 138 DATA Service Manual OKIPAGE101 OKI i Chapter E Multi Purpose Feeder Maintenance Fig 6 1 Multi Purpase Feeder No Description OKI J Part No ODAPartNo Qty Remark 1 Rolle A 8PB4083 5514P1 M 2 Rolle B 3PB40835524P1 M
119. remove the sheet link R 7 and link pull block 8 9 Remove two screws 10 and remove the square shaped connector 11 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 50 rA Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the back up roller see 3 3 16 2 Remove spacer bearing L R with a tip of screw driver Spacer benn d spacer bearing H Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 51 This chapter provides explanations concerning the adjustment necessary when replacing a part The adjustment is made by changing the parameter value set in EEPROM on the main control board The parameter can be set by the key operation from the operator panel This printer has three kinds of maintenance modes and it is necessary to select one of the modes when replacing any parts Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 52 OKIDATA M Q 4 1 1 User Maintenance Mode 4 1 2 System Maintenance Mode 4 1 3 Engine Maintenance Mode 4 1 4 EEPROM Initiali
120. rol board Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 87 DATA Service Manual OKIPAGE10i OKI EE Chapter 6 Troubleshooting Procedures Procedures for troubleshooting for abnormal image printouts are explained below Figure 6 3 below shows typical abnormal images Problem Flowchart number Images are light or blurred entirely Figure 6 3 A Dark background density Figure 6 3 B 2 Blank paper is output Figure 6 3 C 3 Black vertical belts or stripes Figure 6 3 D 4 5 6 Cyclical defect Figure 6 3 E Missing print Poor fusing images are blurred or peels off when the printed 7 characters and images on the paper are touched by hand White vertical belts or streaks Figure 6 3 F 8 amp Li u A Light or bicered B Dark background C Blank paper images entirely density m d z D Black vertical beta E Cycicai defect E White vertical belts er alripea er straaks Figure 6 3 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BP X for any updates to this material http bpx okidata com Page 88 DATA Service Manual OKIPAGE10i OKI Chapter 6 Troubleshooting Procedures Ik Soevar Eye fie The TOPER LOW mposssaga displayed gs Suogiy toner Ae 3 pap zl the apecfiad
121. t a high voltage power supply circuit heater drive circuit and photosensors 1 Low Voltage Power Supply Circuit This circuit generates the following voltages Output voltage Use Logic circuit supply voltage Motor and fan drive voltage and source voltage for high voltage supply RS 232C line voltage R RS 232C line voltage RS 232C line voltage and PS board supply voltage LED head supply voltage 2 High Voltage Power Supply Circuit This circuit generates the following voltages required for electrophotographic process from 5 V according to the control sequence from the main control board When cover open state is detected 5 V supply is interrupted automatically to stop the supply of all high voltage outputs Output Voltage Use 2 1 Remarks O CH J 1 3KV Voltage applied to charging roller a DB 4 265V 300V Voltage applied to developing roller ee 500 V 0 V Voltage applied to toner supply roller Ss TR 500 V to 3 5 Voltage applied to transfer roller Variable KV 1100 V 400 V 1350 V Voltage applied to clearing roller DAAMAWENN 3 Photosensor The photosensor mounted on this power supply sensor board monitors the status of paper being fed through the printer during printing The sensor layout diagram is shown in Figure 2 2 Outlet sensor LTI Heat mier Trata mler aper senso Fener Inkel Sene seit tration ra Sea setts Hopping
122. t 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 2 ONDATA Service Manual OKIPAGE 0 OKIDATA is a registered trademark of Oki Electric Industry Company Ltd marques deposee de Oki Electric Industry Company Ltd marca registrada Oki Electric Industry Company Ltd Notice All service documentation is supplied for informational purposes only Okidata service documentation is intended for use by certified product trained service personnel only Okidata does not warrant or represent that such documentation is complete nor does Okidata represent or warrant that it will notify or provide to such customer any future changes to this documentation Customer performed service of equipment or modules components or parts of such equipment may affect the warranty offered by Okidata with respect to such equipment You should consult the applicable warranty for its terms regarding customer or third party provided service If the customer services such equipment modules components or parts thereof the customer releases Okidata from any and all liability for the customer actions and the customer agrees to indemnify defend and hold Okidata harmless from any third party claims which arise directly or indirectly from such service Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDAT
123. te far Irarsster solar t Supple sensar based Figure 6 5 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 94 DATA Service Manual OKIPAGE10i OKI Chapter 6 Troubleshooting Procedures Poor fusing images are blurred or peels off when the printed characters and images on the paper are touched by hand Is paper af Ihe speciliad grade being usad No iss paper of tha specified grade Yes is the tarsan between ihe back up roller 7 52kg and the surface of back up roller normal No Haplace the Back up roller of bias spring Yeas is fhe contact of the fusing unit assy m proper contact with the contact assy sae Fig 6 4 31 No Adjust the contact of the fusing unit assy to make a proper contact wilh the contact assembly Yeas Haplacae the lusing unit assy Has the problem been solved z Yas End No Haplace the mam control board or power supphy sensor board Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com P os DATA Service Manual OKIPAGE10i Chapter 6 Troubleshooting Procedures Are the LED tans ditty Yes Clean the LED bens No is thi contact plain of the transfer roller in prepar contact wath ibe pran supplyrsensor
124. the cable set drive time of the LED head according to the marking on the LED head see 4 2 1 SLA Seios Lens Aray Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 28 rA Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Unlock two latches on the upper cover from the rear side lift the operator panel assy 1 from the back and remove it 2 Remove the Sumi card operator panel 2 from the connector CN1 3 Note You can remove the operator panel assy while the upper cover installed on the unit However it is much easier to remove the panel assy after removal of upper cover Rear view Leek Tee Leche mdi a lip n snow diver For Ihe purpose naia crar rough hemp napa cuti ass sheswn M Ac ka ul Nx TELE Ws i Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 29 a Service Manual OKIPAGE10I OKIDATA Chapter 3 Parts Replacement 1 Remove the upper cover assy see 3 3 1 2 Remove the operator panel assy see 3 3 4 3 Remove the face up stacker assy see 3 3 8 4 Remove the connecting cables 2 and 3 of the pulse motors from the connectors DM RM of the M5B PCB 1 5 Remove the LE
125. ting of requests for connection from multiple clients using the same transport layer protocol c Permissible connection Number of connections Total number of connections o qe Number of connections for simultaneous use of management APs Telnet SMP Web OKI Original Port Number of connections for simultaneous use of printing APs 12 Setup Each setup item can be set by the menu and network management tool a lo E ad m RN change change m Ieri s network transmission and reception TCP P TCP Pvalid invaid CO JTCP P valid nvalid J Pades O O J 0 VKV JjPsumetmsk OG O J jJDefaltgteway O J J O Netware Netware valid invalid JNetware valid invalid EM CD MEE ILS R Printer Q server jJNewokaddes X X seers x 9 Q server connection o fesmernme JQsewerpdlingrae X De po Eo rou usen 0 print server name EE eee o o print server name yy meme valid invalid printer name xo EtherTalk zone name mM of the zone to which the printer belongs 3 TROUBLESHOOTING a Basic Procedure Processing flow after the occurrence of an error An error occurs operator panel indicates HOST I F ERROR or the function would not perform normally YES Nile STATUS CODE and SUB STATUS CODE 1 1B YES Power on again and ratry to usa Another eror occurs YES Take measures Ses Appendix for ST
126. tner Exchange BPX for any updates to this material http bpx okidata com Page 23 mA Service Manual OKIPAGE10i OKIDATA Chapter 3 Parts Replacement This section explains the layout of main components of the equipment Lower base unit i MM pes Figure 3 1 Upper cover unit Upper coves Base unit Figure 3 3 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 24 G Service Manual OKIPAGE10i OKIDATA Chapter 3 Parts Replacement This section explains how to change parts and assemblies listed in the disassembly diagram below In the parts replacement procedure those parts marked with the part number inside 1 with white letters are RSPL parts Printer umil Lipper over assy Oneral r panel assy Fate up Hackar assy 3 3 1 3 34 3 3 8 IC card cavar Manual teed quide ssy Lower basa init 3 3 2 3 3 18 13 3 5 LED head Transtormer 3 3 4 id 3 221 transfer toller 3 3 14 tm Hopping roller shef assy 3 3 11 Ghacher cover assy Fusing unit Back up robar 5312 3 9 15 3 9 18 Registration roller 3 3 13 i2 Power supolyrsansor board and conliel assy Cassette guide Li 33 23 di 3 3 1 Upper Cover Assy 3 3 2 IC Card Cover 3 3 3 LED Head 3 3 4 Operator Panel Assy 3 3 5 Lower Base Unit 3 3 6 Pulse Motor
127. to 14 148 to 355 6 mm Thickness Automatic feed 16 to 28 Ibs 60 to 135 g m Manual feed 5 83 to 14 148 to 355 6 mm 6 Printing speed Continuous printing 10 pages per minute with Letter size paper Except Second Paper Feeder 8 8PPM Multi Purpose Feeder 8 3PPM Warm up time 80 seconds typical at room temperature 77 F 25 C AC120 230 V First page print time 14 seconds typical for the Letter size paper after warm up 7 Paper feeding method Automatic feed or manual feed 8 Paper delivery method Face down face up 9 Resolution 600 x 600 dots inch 600 x 1200 dots inch 10 Power input 120 VAC 5 5 15 230V 10 11 Power consumption Peak Approx 460W Typical Approx 215W Idle Approx 61W Power save mode Approx 18W 12 Temperature and humidity Mnoperaion Poweroffmode During Storage Unit Temperature 50 90 32 110 14 110 F 10 320 0 43 10 43 C 10 90 anal 90 Maximum wet bulb 77 eee 4 EP EN temperature 25 d 8 Minimum 35 6 j difference between 920 wet and dry bulb temperature 1 Storage conditions specified above apply to printers in packed condition 2 Temperature and humidity must be in the range where no condensation occurs 13 Noise During operation 50 dB A or less otandby 38 dB A or less Quiet mode Background level 14 Consumables Toner cartridge 2 000 5 duty Image drum cartridge 20 000 at continuous printing
128. toner is near empty After 100 sheets from a TONER LOW indication this status will appear and printing will stop If pressing ON LINE SW other 31 sheets can be printed and stopped And from the next time on the printing is stopped each sheet This message is displayed together with another message on the first line Normal operation can be continued Unavailable printer language was designated by PJL command warning The printer is in the power saving mode This message is displayed together with another message on the first line PostScript mode only This message appears when the interpreter detects an error while a job is being processed The remainder of the job is ignored oe Ea faim Od oa PS ony Replace the image drum cartridge After replacing the drum cartridge reset the drum counter refer to the Printer Handbook To clear press RECOVER key when CLEARABLE WARNINGS ON is selected in the menu check the host program Normal operation Check the printer setting of the host Check the printer job data to see if there is any unsupported or illegal operation in the data Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http opx okidata com Page 80 DATA Service Manual OKIPAGE101 OKI EE Chapter 6 Troubleshooting Procedures If the problems cannot be correcte
129. ts reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 116 A Service Manual OKIPAGE10 OKIDAT Chapter E Multi Purpose Feeder Maintenance Fig 1 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 117 te Service Manual OKIPAGE10i OKIDATA Chapter E Multi Purpose Feeder Maintenance 2 1 General Mechanism 2 2 Hopper Mechanism Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 118 DATA Service Manual OKIPAGE101 OK Chapter E Multi Purpose Feeder Maintenance The Multi Purpose Feeder feeds the envelopes and paper into the printer by receiving the signal from the printer which drives the pulse motor inside the Multi Purpose Feeder and this motion is transmitted to rotate roller A and B The envelope or paper is delivered from the separator into the printer Once delivered into the printer the envelope or paper is then controlled and fed through by pulse motor registration of the printer Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com
130. uring canceling of a job The message goes off when the job cancellation is completed The data which remained unprinted in the buffer is deleted and the printer is initialized to user default settings The temporary DLLs macros and user pattern are deleted This message is displayed when the printer cannot reset automatically to exit from the menu because there are date and DLL s and macros having temporary attributes when the printer is changed from set mode to another mode Toner is running out This message is Replace the toner displayed together with another cartridge message on the first line Normal operation can be continued A fault occurred with the toner sensor Replace the power This message is displayed together with supply sensor board another message on the first line Normal operation can be continued PS Only Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 79 Service Manual OKIPAGE10i Chapter 6 Troubleshooting Procedures OKIDATA Category LCD status Problem or status Remedy message Displays that the amount of toner is near empty this status will appear after 100 sheets from a TONER LOW indication It is indicated by being combined with other messages in the first line Normal operation can be continued Displays that the amount of
131. ved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 63 are AUF A Service Manual OKIPAGE10i OKIDATA Chapter 5 Periodical Maintenance There is a charge roller cleaning function with this printer which can be executed by the user 1 While the printer is in off line mode press both 4 and keys simultaneously for at least 2 seconds The printer enters the cleaning mode 2 The LCD displays CLEANING on the upper line and on the lower line MANUAL LETTER REQUEST is displayed scrolling one character width at a time from right to left LETTER on the lower line may instead be A4 depending on the printer designation While the lower line scrolls the message the message on the upper line remains fixed in place When the above messages appear on the LCD the user can verify that the printer has entered the cleaning mode and that it is requesting insertion of a letter or A4 size paper into the manual feederslot 3 Insert a sheet of paper into the manual feeder slot 4 Toner attached to the image drum is transferred onto the inserted sheet and the sheet is ejected with the toner residues printed While this process is going on the LCD displays PRINT CLEANING message 5 The printer returns to off line mode Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to
132. ves freely when it ie touched eho Heplace the cullel sensor plate ar clean the ouilet sensor on the power supphy sensor board Yes Pieplace the power supply sensor board CHE sects LT m E Paper seme haraj mide Facer leadng diecton ne Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 84 x te Service Manual OKIPAGE10i OKIDATA Chapter 6 Troubleshooting Procedures Tum the power off then back on agam Yes isthe hermistoraperndor shorted Measure the resistance between Thermnistar contacts healer contacts 120V 2 3 ar 240900 and thermistor contacts 220K a room temperaturg sem Fig 6 2 or Sactian 7 3 a Yes Replace the feng uni No Din the thermistor contacts touch the contact assembly procearh when Ihe fusing unit is mounted in the printer Ao Adjust tha contacts of fie contact assembly Yee l amp thehealterolthe Hung unit turned on when the heater rs tumed on lights emitted Yes Check Ehe thermistor contacts ar replace he main control board ofthe Fusmg und Mo ls the AC yoltage being supplied to the contacts for the heater of the contact assembay iaee Fig 6 2 Ho Replace tha main contro board or the power supplyrsensor bed Yes Check tha haat contacts af the fusing une are the contact asseenbly for poor
133. y of program or replacement of printer malfunction or RAM breakage main PCB ede jue ee code 03 01 oignificant Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB IPX eode jas e omens code Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB eode tus ee code Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB eode jas pe code 05 01 oignificant Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB TCP Status Error type Contents code 01 25 Significant Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB SPX Status Error type Contents code 07 01 28 Significant Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB NCP eode tus omens code SEED Program error there is Update of Network Program problem possibility of program or replacement of printer malfunction or RAM breakage main PCB eoe leas ee code problem Telnet server eo
134. y updates to this material http bpx okidata com Page 151 DATA Service Manual OKIPAGE101 OK Chapter F High Capacity Second Paper Feeder M M 1 Remove the pulse motor see 3 3 1 2 Remove the connector 25 from the TQSB 2 PCB 26 3 Remove the screw 27 and remove the TQSB 2 PCB 26 Note Refer to Detail A in the previous section of this chapter see 3 3 1 Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 152 DATA Service Manual OKIPAGE10i OK Chapter F High Capacity Second Paper Feeder M M 1 Follow up to step 3 of 3 3 1 and remove the hopping frame assy 2 Remove the screw 1 and remove the earth plate 2 Remove the sensor lever 7 and remove the ground plate 6 Remove the gear 3 and remove the metal bush 5 and hopping roller shaft assy 4 3 Remove the E ring 11 and remove the one way clutch gear 12 on the right side of the feed roller 10 Note The metal bush 13 also comes off Be careful not to lose it Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 153 DATA Service Manual OKIPAGE101 OK Chapter F High Capacity Second Paper Feeder M M 4 1 Precautions Prior to the Troubleshooting 4 2
135. zation Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 53 Service Manual OKIPAGE10i OKIDATA Chapter 4 Adjustment To enter into the user maintenance mode turn the POWER switch on while holding the MENU key down Function There are five functions as follows Hex dump Drum counter reset Menu reset Operator panel menu disable X adjust Y adjust Detailed descriptions of these functions are provided in Appendix D DIAGNOSTICS TEST Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates to this material http bpx okidata com Page 54 Service Manual OKIPAGE10i OKIDATA Chapter 4 Adjustment Note This mode is used only by maintenance personnel and it should not be released to the end users To enter into the system maintenance mode turn the POWER switch on while holding the Recover key down Function There are six functions as follows Page count display Loop test Page count printing enable disable EEPROM reset Rolling ASCII continues printing Detailed descriptions of these functions are provided in Appendix D DIAGNOSTICS TEST Copyright 1997 Okidata Division of OKI America Inc All rights reserved See the OKIDATA Business Partner Exchange BPX for any updates t

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