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Kerr Gemini-Eclipse Installation Manual 2014-02

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Contents

1. Open blower compartment 3 For FRONT furnace only remove air filter 4 Disconnect the wiring to the blower motor 5 Remove the four 4 wing nuts securing the blower side to the base panel bracket Wing Nuts 6 Slide the blower toward you and then lift the blower straight up Shift the blower out of the furnace Put back the blower assembly using the reverse procedure Ensure wiring and ground wires are correctly reconnected 21 AIR FILTERS To maintain furnace performance and safety replace dirty filters at least once every heating season or as required Use new approved disposable filters of the same size and type Dirty clogged or wrong sized filters will impair the furnace performance and may cause the furnace to shut down or overheat CHANGING NOZZLE It is recommended that the nozzle be replaced once a year If a new nozzle of a different size is installed change the blower speed according to section BURNER INSTALLATION AND SPECIFICATIONS or operating decal as required CLEANING HEAT EXCHANGER Heat exchanger must be inspected every heating season Refer to instructions and pictures below GEMINI 3T 5T AND ECLIPSE 3T REAR HEAT EXCHANGER Step 1 Remove breech plate m CE n Step 4 Step 2 E Remove burner Remove baffles Pd Step 3 Clean the round tubes if needed use 2 chamber if needed GEMINI 3
2. Blower PSC ECM Speed Speed MED 1275 1200 MED 127 1200 13 KLRIKLF Series Riello Burner _ F5 LR Unit Model Firing Rate USGPH 090 105 115 090 105 15 Output BTU h Nozzle Pump Pr 2 pipes sys psi Pump Pr 1 pipe sys psi Turbulator Setting EN y GEN AE Ni i t MA Air Gate Adjustment Energy Star Approved AFUE CO 12 5 13 5 13 5 12 5 13 5 13 5 Input BTU h General Information PSC motor info Temperature Rise F Blower Speed 0 2 wc Blower Speed 0 5 wc Energy Star ECM motor 0 2 wc to 0 5 wc static pressure Temperature Rise F 99 89 99 89 60 85 99 85 99 85 60 85 Blower Speed M LOW MEDIUM M HIGH M LOW MEDIUM M HIGH Static Pressure at 0 2 WC 0 5 WC PSC MOTOR ECM MOTOR Blower speed CFM GEMINI 5T FRONT GEMINI 5T FRONT Blower PSC ECM Speed 1900 1800 2000 1910 GEMINI 5T REAR GEMINI 5T REAR Blower PSC ECM Speed MeD 1690 1660 MED 1690 1660 14 6 0 FURNACE OPERATION AND SETTINGS SHUTTING FURNACE DOWN POWER OFF Turn off main power breaker or disconnect FUEL OFF Shut off manual fuel supply valve Always keep manual fuel supply valve shut off if the burner is shut down for an extended period of time RESTARTING FURNACE Follow this procedure before restarting a unit that has been shut down for an extended period of time INSPECTION Have the furnace
3. chimney make sure that the chimney size is according to the tables in CSA B139 The temperature at the base of the chimney can be increased by insulating the flue pipe between the furnace and the chimney base If this is not sufficient consider cutting or removing some flue baffles in the furnace BE AWARE THAT REMOVING BAFFLES REDUCES THE UNIT S EFFICIENCY AND A MODIFIED UNIT IS NO LONGER ENERGY STAR APPROVED Install openings and ductwork to the furnace room providing fresh out side combustion and circulation air for cooling the furnace casing as installation code requires Canada CSA B139 If installed in a closed room provide two free air ventilation openings of at least 8 x 12 96 sq in free flow area near ceiling and floor Oil burners must have sufficient air to allow vent systems to operate properly Use approved draft control supplied for 5 pipe Set draft pressure of the flue to 0 01 wc minimum Wire according to the National Electrical Code Canadian Electrical Code in Canada or local codes Use a separately fused 12 electrical line directly from the service panel to the furnace junction box Install a manual shut off switch at the door or stairway to furnace room so furnace can be shut off remotely Before placing unit review installation clearances as shown on furnace operating decal or section PRODUCT INFORMATION page 3 Install the furnace close to chimney and central to ductwork 4 0 ACCESSORIES INSTALLATI
4. circuit Temperature too high Bad limit control 18 Step Possible Cause Riello burner application Blower Low speed Check if the constant low speed switch is ON Blower High speed Check out procedure No Heat Check for 120 Volts on the black wire contact COM on the burner activation relay Check if oil primary control is on reset Check for continuity between the two wires yellow and violet on the burner activation relay Check for 120 Volts on the contact No of the burner activation relay Check for 120 volts on the orange wire coming to the burner L Check for 120 Volts at the CONT terminal on the electronic fan control Check for 120 Volts on both side of the constant low speed switch No Cooling Check for 24 Volts between G and C on electronic fan control Check for 120 Volts at the COOL terminal of the electronic fan control Corrective action Yes Move to next step No Back to step f 4 or check for bad connection Yes Press reset button No Move to the next step Yes Move to next step No Change the electronic fan control Yes Move to next step No Change the burner activation relay Yes Failure on the burner No Change the electronic fan control Yes Move to next step No Change the electronic fan control Yes Check LOW speed on the blower motor No Change the switch Yes Move to next step No Check thermostat an
5. Installation Operation and Service Manual GEMINI 3T 8 5T ECLIPSE 3T 85 EFFICIENCY OIL FIRED LOWBOY FURNACE KLF K FRONT KLR K REAR KLR E REAR KLF E FRONT GEMINI 3T amp 5T ECLIPSE 3T INSTALLATIONS MUST MEET ALL LOCAL AND FEDERAL CODES THAT MAY DIFFER FROM THIS MANUAL Please read the manual in its entirety before beginning installation This manual must be kept with the furnace for future reference GRANBY FURNACES INC PO Box 637 12118 Hwy 209 Parrsboro Nova Scotia Canada BOM 1S0 902 254 2543 www granbyindustries com 02 12 2014 G2012 E7 Rev E 1 0 2 0 3 0 4 0 9 0 6 0 7 0 8 0 9 0 10 0 TABLE OF CONTENTS IMPORTANT SAFETY ADVICE PRODUCT INFORMATION FURNACE INSTALLATION ACCESSORIES INSTALLATION BURNER INSTALLATION AND SPECIFICATIONS 5 1 ASSEMBLY amp INSTALLATION OF BURNER 5 2 SET BURNER FOR EFFICIENT OPERATION 5 3 TECHNICAL INFORMATION SET UP FURNACE OPERATION AND SETTINGS 6 1 BLOWER SETTING 6 2 FAN TIMER CONTROL BOARD ST9103 A 1028 6 3 ST9103 A 1028 CONTROL BOARD SEQUENCE 6 4 SERVICING FAN TIMER ST9103 A 1028 SERVICE ELECTRICAL WIRING DIAGRAM HEATING amp COOLING RIELLO BURNER HEATING ONLY 2 WIRES THREMOSTAT START UP TEST RESULTS TESI PROCEDURES 25 26 1 0 IMPORTANT SAFETY ADVICE Please read and understand this manual before installing operating or servicing the furnace To ensure you have a c
6. M When a single line is not suitable use double line or contact your dealer for special oil line fittings Install by pass plug on burner fuel pump as specified in the burner manual Vent Fill Cap pl i Gauge A Regulator Oil Tank Furnace d H Shut Off Burner g 5 Oil Line EN pS A uu Oil Filter J Cleanout Oil Filter 10 Micron Highly recommended REAR FLUE FURNACE ILLUSTRATION Oil Tank and Piping PLACEMENT 8 VENTING Furnace installation shall conform to the required installation code for oil fired equipment Canada CSA B139 FLOOR SUPPORT CHIMNEY VENT CONDENSATION COMBUSTION amp VENTILATION AIR BREECH DRAFT ELECTRICAL CLEARANCES LOCATION COMBUSTIBLE If required support furnace on five 5 concrete blocks Make sure the center of the furnace base is supported For a furnace installed on a combustible floor consult the applicable code and authorities having jurisdiction on this application The floor must support the weight Connect the furnace to a chimney vent system of size and condition required by the CSA B139 Canada code Furnace is approved for factory built chimney type L vents Breech is certified for 5 vent pipe Keep vent flue pipe as short as possible with min 1 4 per foot upward slope Vent flue pipes MUST NOT pass through a ceiling Maximum flue gas temperature is 5 5F If you have condensation in your
7. Manufacturers Requirements To check the AC coil total air flow resistance see procedure at page 26 HUMIDIFIER If a humidifier is installed ensure that no water can drip or run from it into the furnace This would cause deterioration and void the furnace warrantv 9 5 1 ASSEMBLY 8 INSTALLATION OF BURNER ASSEMBLY Check that the burner model is correct for furnace rating required Assemble as per burner manufacturer s instructions SELECT NOZZLE Select oil input nozzle and burner configuration as shown on furnace operating decal INSTALL NOZZLE Install selected nozzle check for clean seating and tighten in nozzle adaptor ELECTRODES oee burner manufacturer s instructions for correct setting INSERTION BURNER INSERTION d l RIELLO 21 2 63 MOUNT BURNER Tighten top nut first so burner tips down slightly The burner is always installed in an upright position by four 4 nuts PUMP BY PASS For one pipe system factory setting no PLUG plug WIRING Refer to wiring diagram for correct burner ll dca C connections see page 23 THERMOSTAT Connect the thermostat wires to the fan 0 0 timer control board ST9103 10 5 2 SET BURNER FOR EFFICIENT OPERATION BURNER SETTING PUMP PRESSURE AIR SETTING DRAFT REGULATOR SAMPLING HOLE E e Wi LI de um ms f A ar DRAFT PRESSURE COMBUSTION TEST Use burner settin
8. NT Cold air return 19 x 20 483 x 508 mm Hot air supply 23 8 x 20 606 x 508 mm Plenum spacing 31 1 3 4 51 2 3 4 GEMINI 3T 5T REAR KLR PLENUM ECLIPSE 3T REAR FRONT Cold air return 18 x 20 3 4 457 x 527 mm Hot air supply 18 x 21 3 4 457 x 552 mm Plenum spacing 2 50mm 15 50 Su a ae Whi 77 32 wW 4 DU TITITITITITITITITI AAA NI INA AAA A A IT ILIILIILIILILUILIILIILKKII l N ECLIPSE 3T REAR KLR 3 0 FURNACE INSTALLATION OIL TANK 8 PIPING Tank installation must conform to local requirements Install according to the applicable code such as CSA B139 Minimize number of connections in suction line and make all connections air tight Use a pipe joint compound suitable for oil on all pipe threads To reduce possibility of air leaks tighten stem packing gland nut on any valves installed in the suction line Also be sure the oil filter is tight as filter gaskets often shrink Check for kinks in the oil lines as well as for possible air pockets and for loose connections Two filters as shown below are recommended Optional tank gauge protectors and outlet protectors are available at your local dealer ONE PIPE SYSTEM Where the tank outlet is above the burner and when the oil flows by gravity to the oil pump a single stage fuel unit with a single oil line to the pump may be used TWO PIPE SYSTE
9. ON BLOCKED VENT SWITCH BVSO FOR CANADIAN APPLICATION ONLY Oil fired appliances installed in Canada require a blocked vent switch system when installed on a chimney A safety switch is included with the furnace to perform this function lt is the installers responsibility to install the switch in accordance with the instructions provided Not applicable for direct vent systems Field Controls Model WMO 1 Manual Reset Switch Operation Blocked vent switches are flue gas safety devices for detecting spillage of flue gases due to a blocked flue or inadequate draft After detecting a problem the switch de energizes the system s burner control NEVER reset the switch unless the cause of the blockage has been corrected Installation 1 Drill a 5 8 hole in to the flue vent pipe near the appliance breech connection This hole must be before the draft regulator vertically or horizontally 3 Remove one of the securing nuts from the threaded tube of the safety switch 4 Tighten the other securing nut onto the pipe as far as possible Figure 1 5 Insert the threaded tube end into the pierced hole of the flue vent pipe 6 Install the securing nut on the safety switch tube which protrudes into the flue vent pipe Tighten the nut securely Figure 1 ERMOSTAT Figure 1 Illustration from the instruction Figure 2 BVSO wiring diagram manual of Field Controls Wiring Instructions BVSO Caution Disconne
10. T 5T AND ECLIPSE 3T FRONT HEAT EXCHANGER Step 1 Remove breech plate Step 2 Remove the baffles and clean the round tubes if needed use 2 diameter brush A Step 3 mm Remove burner lt LLL gt NG LADOS CELL A LTS SN U AJA AA O AO OS AO CR CA 5 4 Fa ETE ATA AS khi S at A Step 4 Step 5 Clean the transitions tubes if needed Clean combustion chamber if needed 22 8 0 ELECTRICAL WIRING DIAGRAMS HEATING 8 COOLING WIRING DIAGRAM L1 TO 120 VAC 15 Amp White _ 2i POWER SUPPLY reen e mmm mm w m mm 1 1 For Canadian application id T only see wiring diagram 8o 69 of the Blocked Vent Shut ir No L Off Switch BVSO in the E Installation manual Riello Oil page 8 figure 2 activation relay Ir Burner 23 HEATING ONLY 2 WIRES THERMOSTAT GEMINI Z ECLIPSE WIRING DIAGRAM cd L Hi TO 120 WAC 15 Amp oe n in POWER SUPPLY d THERMOSTAT Rielle burner electrical connection Sep page 23 NOTE 1 Fer Canadian application anly see wiring diagram ef the Blocked Vent Shut Off Switch BESO in the IrstallaFien manual page 9 figure 2 activation relay H m 24 10 START UP TEST RESULTS Model Date of installation Installer name amp address START UP TEST RESULTS Size of unit Btu h No
11. ct the electrical power when wiring the unit Wire the blocked vent switch in accordance with The National Electrical Code and applicable local codes Wire the safety switch BVSO in series with the thermostat and the fan timer relay control Figure 2 System Test Procedure BVSO With the power re established block the chimney or vent pipe downstream of the switch 2 Adjust the thermostat to call for heat Once the heating system has started the blocked vent switch should shut down the burner within 10 minutes or sooner 4 Once the system has cooled the blocked vent switch can manually be reset This procedure should be tested a second time After testing the blocked vent switch the chimney should be cleared of obstruction and the heating system should be tested over a long run cycle If the block vent switch shuts down the system check to ensure there is enough draft in the chimney and venting pipes AIR CONDITIONING An air conditioning coil may be installed on the supply side only Coils installed on the return side will cause condensation on the heat exchanger this will shorten the heat exchanger life and may cause products of combustion to enter the house Wire as per wiring label and diagram Height of the coil above the unit supply shall be at least 4 102 mm for the ECLIPSE and 0 for the GEMINI 24 inch MINIMI KLF KLF KLR GEMINI 3T 5T ECLIPSE 3T See A C coil
12. d wiring if it s OK then change the electronic fan control Yes Check COOL speed on the blower motor No Change the electronic fan control 19 Step Possible Cause Check out procedure Corrective action Electronic air filter and Humidifier Check for 24 volts between 8 Condensing unit terminal Y and C on the electronic fan control Yes Compressor ON u No Check thermostat and wiring 9 Electronic air filter Check for 120 Volts on terminal EAC of the electronic fan control thermostat must call a Heat Cool or Fan ON demand Yes Electronic filter failure No Change the electronic fan control Check for 120 Volts on 10 Humiditier terminal HUM of the Yes Humidifier failure electronic fan control burner No Change the electronic fan control must be energized KLF ECLIPSE 3T KLR ECLIPSE 3T FRONT REAR GEMINI 3T 5T GEMINI 3T 5T FRONT REAR 20 7 0 SERVICE REGULAR MAINTENANCE Check complete operation at least once a year In Canada see B139 Maintenance in Unites States see NFPA 31 for recommended servicing procedure Clean flue pipes on a regular basis Replace flue pipes if there is any sign of corrosion or other problems Gaskets should be checked and may have to be replaced BLOWER REMOVAL This furnace has a blower sealing system which is designed to be tight and rattle free Refer to the instructions and pictures below 1 Shut off oil and power to furnace 2
13. e done mechanically or electronically 18 full slow steady pump action You now have a perfect slight trace of smoke 00000 C C 21 BACHARACH 1 HE Relation between of CO and O CO 96 96 Excess Air 96 o no BnL 434200 12 5 3 TECHNICAL INFORMATION SET UP KLR KLF Series KLR ECLIPSE GEMINI REAR KLF ECLIPSE GEMINI FRONT Riello Burner P Unit Mode MERTI Firing Rate USGPH 0 65 Input BTU h 91 000 Output BTU h 79 000 Nozzle 0 40 70A 0 60 70W 0 65 70W 0 60 70W Pump Pr 2 pipes sys psi 145 Pump Pr 1 pipe sys psi 165 Turbulator Setting pug xp qm I L 70 Air Gate Adjustment 2 Energy Star Approved YES AFUE 87 0 CO2 96 12 0 12 5 13 0 12 0 12 5 13 0 General Information PSC motor info Temperature Rise f Blower Speed 0 2 wc Blower Speed 0 5 wo Energy Star ECM motor 0 2 wc to 0 5 wc static pressure Temperature Rise F 40 70 45 70 99 85 99 85 99 85 60 85 Blower Speed M LOW M LOW M LOW M LOW M LOW M LOW Static Pressure at 0 2 WC 0 5 WC PSC MOTOR ECM MOTOR Blower speed CFM GEMINI REAR GEMINI 3T REAR EN GEMINI FRONT GEMINI FRONT Blower PSC ECM Blower PSC ECM Speed Speed MED 1200 1100 MED 1275 1200 E ECLIPSE 3T REAR ECLIPSE 3T REAR EN ECLIPSE 3T FRONT ECLIPSE 3T FRONT Blower PSC ECM
14. e heating cycle after the burner has turned off adjust the FAN OFF dip switch on fan timer control board Refer to the next figure ON ON 60 SEC 90 SEC FAN OFF Dip Switch 1 2 120 SEC ON 1 2 150 SEC Dip Switch adjustment 90 seconds on all unit input OFF CYCLE AIR CIRCULATION Factory settings LO SPEED All GEMINI and ECLIPSE models have the low speed switch for optional constant air circulation during the furnace off cycle FANON When FAN ON is selected on the thermostat the blower will run constantly at the blower speed selected on the heating terminal This is the equivalent of jumping terminals R and G on the ST9103 board 16 6 3 ST9103A 1028 CONTROL BOARD SEQUENCE ST9103 Heating Sequence 1 Thermostat calls for Heat 2 Burner starts 3 Blower starts after 45 seconds 4 Burner shuts down after call for heat is satisfied 5 Blower stops according to adjusted FAN OFF Dip switch selection ST9103 Cooling Sequence 1 Thermostat calls for cooling 2 Blower starts immediately 3 Cooling unit starts 4 9 Blower stops immediately after cooling demand is satisfied Cooling unit stops Honeywell ST9103A 1028 Electronic Board find in the electric box in front of each unit KLR KLF ECLIPSE 3T ECLIPSE 3T FRONT REAR GEMINI 3T 5T GEMINI 3T 5T FRONT REAR 17 6 4 Servicing Fan Timer ST9103A 1028 Trouble sho
15. gs in the table on page 13 and 14 or operating decal as a guide to set burner particularly for nozzle changes Those settings are only starting points for the adjustments and are not meant as final settings Refer to the table on page 13 and 14 or operating decal Use air settings on page 13 and 14 as a guide to set air adjustment Those settings are only starting points for the adjustments and are not meant as final settings The draft regulator should be installed at least 3 flue pipe diameter from breeching or elbow of the furnace On smoke vent pipe drill a 3 8 round opening The hole should be at least 2 flue pipe diameter from breeching or elbow of the furnace Draft Regulator FRONT FLUE FURNACE ILLUSTRATION Using an accurate draft meter adjust the draft control to obtain a minimum of 0 01 wc draft pressure at the breech sampling hole The draft regulators adjustments should be made after furnace has been running under heating mode for at least 5 minutes All your tests must be done with the burner cover on 11 COMBUSTION After 10 minutes of normal operation take a smoke test and adjust SETTING the burner to obtain a reading of 1 on the smoke scale Take a EFFICIENCY test and note the result To reach the maximum smoke test value a 10 full slow steady pump action is required Open the air band adjustment on the burner to reduce your CO reading by 1 CO2 test can b
16. lear understanding of the operating procedures of the unit please take the time to read the IMPORTANT SAFETY ADVICE section of this manual WARNINGS NEVER burn garbage or paper in the unit NEVER store combustible material around it DO NOT attempt to start burner when excess oil has accumulated when unit is full of vapour or when heat exchanger is very hot DO NOT use gasoline crankcase draining s or any oil containing gasoline CAUTION DO NOT START THE BURNER UNTIL ALL FITTINGS COVERS AND DOORS ARE IN PLACE DO NOT TAMPER WITH THE FURNACE OR CONTROLS CALL A QUALIFIED BURNER TECHNICIAN DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS UNIT OR ANY OTHER APPLIANCE DANGER Do not use this furnace as a construction heater Use of this furnace as a construction heater exposes it to abnormal conditions contaminated combustion air and lack of air filtering Failure to follow this warning can lead to premature furnace failure which could result in a fire hazard and or bodily harm and or material damage IMPORTANT This manual contains instructional and operational information for the GEMINI 3T amp 5T ECLIPSE 3T OIL FIRED FURNACE Read the instructions thoroughly before installing furnace or starting the burner Consult local authorities about your local FIRE SAFETY REGULATIONS All installations must be in accordance with local state or provincial codes Improper installation will res
17. oting the Honeywell electronic board ST9103 Before trouble shooting the board check for the 5 amp fuse WI LEADS G 8888 G WR Y For accurate trouble shooting follow step by step the Trouble Shooting Chart Check out procedure No Heat Check for 120 Volts between terminal S2 and 3 on electronic fan control Check for 120 Volts between terminal S3 and 4 on electronic fan control Check for 24 Volts between terminal X and C on electronic fan control Check for 24 Volts between R and G Check for 24 Volts between terminal W and C Corrective action Yes Move to next step No Check breaker main power switch Yes Move to next step No Check for bad connection Yes Move to next step No Change Transformer Yes Move to next step No Change the electronic board Yes Move to next step No Check thermostat and wiring Warning Make sure the quick connect cable is fully inserted on the board Step Possible Cause 1 Incoming supply 2 Transformer 3 Electronic Fan control 4 Limit Control Check for 120 Volts on each terminal of the two limits Check for 120 Volts coming from the main plug in of the electronic fan control to the limit control Check for 120 Volts coming out of the limit control Yes Move to step 5 No Move to next step Yes Move to next step No Change the electronic fan control Yes Move to step 5 No Failure on the limit control
18. system serviced and inspected by a qualified technician FUEL Turn on fuel supply and check that there are no leaks POWER Turn on power and check that the furnace starts and operates as usual OPERATION If the furnace system fails to operate or operates an unusual manner call your service technician If the burner fails to operate at any time call a qualified burner technician 6 1 BLOWER SETTING Ensure power is off when adjusting blower setting For heating use the blower speeds shown on the furnace specifications to give a temperature rise according to the technical information tables on page 13 and 14 The Lo blower speed can be used for air circulation when heating or cooling are not required Set blower speeds to match the installation requirements FAN amp LIMIT CONTROL Limit 185F Factory set Fan On 45 seconds after the burner starts Fan Off Adjustable on board see page 16 THERMOSTAT ANTICIPATOR SETTING Adjust to thermostat manufacturer s instruction 15 6 2 FAN TIMER CONTROL BOARD ST9103A 1028 o FAN OFF Dip Switches adjustment Dip Switches COMFORT ADJUSTMENTS o Outlet air consistently too warm or too cold change the blower motor speed to give the specified air temperature rise o Outlet air gets too warm and burner shuts down increase air by changing the blower motor speed to give the specified temperature rise o Outlet air is too cold or too warm at the end of th
19. ult in voiding of warranty 2 0 PRODUCT INFORMATION CLEARANCE minimum TO COMBUSTIBLES Top of Supply Plenum 1 25 mm Front Maintenance 24 610 mm Rear Maintenance 24 610 mm Side Non Access Ls 25 mm oide Access maintenance 24 610 mm Flue Pipe 9 229 mm Floor Can be installed directly on combustible or non combustible DRAFT PRESSURE Breech draft pressure 0 01 wc minimum AIR BLOWER DATA Maximum external static pressure 0 5 wc Maximum cooling unit capacity 3 0 tons amp 5 0 Tons Maximum air temperature rise oee pages 13 14 and 26 High Limit temperature 185F Thermostat anticipator See thermostat instructions MOTOR BLOWER Gemini 3T Eclipse 3T 1 2 hp 4 Speed G10 8 DD or 1 2 hp ECM G10 8 Gemini 5T 34 hp G12 10 DD or 34 hp ECM G12 10 DD FAN HIGH LIMIT CONTROL Honeywell ST9103A1028 Fan Center amp Thermo Disk 7 stem THERMOSTAT Any wall thermostat FUEL Not heavier than No 2 furnace oil ELECTRICAL 120 Volts 60 Hz Canada Less than 12 amps circuit protection 15 amps USA 13 3 amps circuit protection 20 amps FLUE PIPE CONNECTION 5 Chimney or Direct Vent DVS Granby kit CLEANOUTS Rear Cover amp Burner Opening AIR FILTERS Gemini 3T Eclipse 3T 20 x 20 x 2 non pleated UL approved Gemini 5T Rear 20 x 20 x 2 amp 15 x 20 non pleated UL approved Gemini 5T Front Two 15 x 20 non pleated UL approved PLENUM GEMINI 3T amp 5T REAR FRO
20. zzle Chimney Burner adjustments RIELLO Turbulator Smoke result 0 Combustion Results Chimney draft Ambient temperature Gross flue temperature Temperature rise External total static pressure A C Coil total resistance TRACE Serial Number Oil Pressure psi Direct vent system DVS BF3 Air Gate CO W C F see page 26 W C see page 26 W C see page 26 25 TEST PROCEDURES External Total Static Pressure Reading Total Static Pressure Supply Pressure Ps Return Pressure Pr A C Coil Total Resistance Reading A C coil total resistance Coil Pressure Pc Supply Pressure Ps Temperature Rise Reading Temperature rise Supply Temp Ts Return Temp Tr Probe must not be in direct sight of heat exchanger 26 Kerr products manufactured by Granby Furnaces Inc offer a full line of oil fired furnaces and boilers built proudly in Parrsboro Nova Scotia Canada at its 70 000 square feet facility Kerr products are sold across Canada and the United States through a wide distribution network Our team of engineers designers and technicians continually research and develop products to go beyond the demanding specifications of today s certifications Thank you for choosing 27

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