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1. Primary Reduction Ratio 1 49 1 Gear Shift Pattern 1 Down 5 Up Internal Gear Ratios 1st Gear 3 1311 2nd Gear 2 02 1 3rd Gear 1 50 1 4th Gear 1 20 1 5th Gear 1 1 6th Gear Overdrive 87 1 Final Drive Ratio 2 12 1 Clutch Type Wet Multi Plate Diaphragm Spring Electrical Alternator 48 amp Maximum Output Battery YTX20HL BS 12 Volts 18 Amp Hour 310 CCA Fuse Engine ECM 15 amp Fuse Fuel Pump 10 amp Fuse Headlight Brake Light Lamps 20 amp Fuse Tail Light Lamps Flashers 15 amp Indicator Lamps Horn Fuse Ignition Gauges 15 amp Fuse Accessory 15 amp Bulb Headlight International High H11 Low H11 VEGAS VEGAS 8 BALL High H4 W5W HIGH BALL GUNNER Bulb Taillight Non Serviceable LED Bulb Turn Signal R10W Auto Cancel System Bulb Indicator Non serviceable LED 97 Specifications Fuel Specifications For best performance use only unleaded gasoline with a 91 pump octane minimum R M 2 Method DO NOT USE E85 GASOLINE OR GASOLINE CONTAINING METHANOL Using E85 gasoline or gasoline methanol blends can result in poor starting and driveability and may damage critical fuel system components Gasoline containing up to 15 Methyl Tertiary Butyl Ether MTBE can be used Gasoline containing up to 10 Ethanol can be used Gasoline that has been reformulated or oxygenated can be used Engine Oil Specifications Polaris
2. 84 Motorcycle Safety Foundation 9 Multi Function 26 29 102 N Noise Control System Tampering 90 Noise Emission 90 Notice 8 O Oil and Filter Change 53 Level 36 P Parking 50 Parking on a Soft Surface 50 Parking the Motorcycle 15 50 Passenget bep ve ERE NE as 12 Polished Aluminum Care 81 PolishingLeather Rubber and Vinyl 82 Polishing Paint and Chrome 81 Polishing the Motorcycle 82 Preload Adjustment Rear Shock 60 Preload Inspection Rear Shock 59 Priming the Fuel System 46 Protectant Leather Rubber and Vinyl 82 Protective Equipment 13 R Rear Axle 61 Rear Brake Pedal cata ener id ave 32 40 Refueling eyre ee diit ipt duret Dr 46 Ride Height Adjustment 60 Ride Height Inspection 59 Ride Height Specifications 59 Riding App rel oir t 13 Riding Practices scere RE 9 13 Riding with a Passenger 12 Road d
3. Fuel Filter 62 R R Fuel System 62 Gear Shift Pedal 66 L L L L 1 L Headlamp 76 1 1 Rear Wheel Alignment 58 Rear Shock Absorber 59 Rear Brake Pedal 40 L L L L 1 E Road Test 51 P PT PJ PII TJ PI J P J P T J P Sidestand 77 L L L L 1 L Sidestand Rubber Pad 44 Spark Plugs 71 1 Steering Head Bearings 62 L L L Swing Arm and Rear Axle 61 Throttle System 64 L L L L 1 L Tires 69 1 1 Wheel Spokes 70 1 1 Wheel Condition 70 1 1 Table Key Inspect tighten clean adjust replace as needed L Lubricate with proper lubricant R Replace Rebuild P Perform 52 Replace at specified interval or annually Replace at specified interval or every 2 years Replace every 5000 mi 8000 km if operating in dusty conditions Maintenance Universal Tool The universal tool and a 4 mm hexagonal wrench are located under the left side cover The universal tool is a combination 6 mm hexagonal wrench with a Phillips screwdriver tip It can be used to s
4. 74 Blectrolyte a n ole xoy 3y KS 74 Emergency Treatment 74 IrstallatiOn 75 Removal As c xana orbe EROS Ere 74 Brake Disc 68 Brake Fluid Level 39 Brake Fluid Level Rear Brake 41 Brake Fluid Maintenance Front 67 Brake Fluid Maintenance Rear 67 Brake Lever 68 Brake Lever Front 31 39 Brake Line 41 Brake Line 68 Brake Pad Inspection 41 Brake Pad Maintenance 68 Brake Pedal Gap 4 sek 40 Brake Pedal Inspection 40 Brake Pedal Rear 32 40 Brake Systems Maintenance 67 68 Braking ice G av a we 49 Break in Period 45 47 Cargo Loading 14 15 Cargo Restraints 22525595 cheer ees 38 Carrying a Passenger 12 Carrying Cargo seeski 14 15 Caution Definition 8 Check Engine Indicator 29 Cleaning Products oce 78 Clock Resetting tees REI SS 27 Clutch Cable Lubrication Mechanical
5. 31 Turn Signal Switch 30 T Throttle Cable Lubrication 64 Throttle Control 31 Throttle Freeplay 4 Throttle Freeplay Adjustment 64 Throttle Inspection 41 Throttle Operation 49 Throttle System Maintenance 64 Tilt Sensof lt a g4 0 5 xere QA ote Sea e pi 47 Tire 38 Tire 38 Tire Tread 38 era wnn ne dare rs to W n S Da KE G E42 69 Tire Condition 69 Tire Pressure lt 2 ne rame 69 Tire Tread 69 1001 Universal Mie ass Mer 53 Transporting the Motorcycle 16 Turn Signal 30 Vehicle Identification Number 98 VICTORY Cleaning Products 78 WING ReCOTd act vad A oda bd 98 Vinyl Cate ii Sess at EUER 82 Warning 8 Warranty 86 87 Washing the 1 78 Wheel Alignment Rear 58 Wheel Inspection 70 Wheel Spoke 70 Windshie
6. Repeat steps 3 4 twice to set the 10 minute and 1 minute segments After completing the 1 minute segment step 4 will save the new settings and exit the clock mode 6 Turn the key to the OFF position Average Fuel Economy Accessory This mode displays average fuel economy since being reset To reset toggle to this mode Press and hold the mode button until the meter resets Instantaneous Fuel Economy Accessory This mode displays the instantaneous fuel economy of the motorcycle Trip Hours Meter Accessory The trip hours meter displays total hours of operation since being reset To reset toggle to this mode Press and hold the mode button until the meter resets 27 Instruments Features and Controls Instrument Cluster Multi Function Display Average Speed Accessory The average speed mode displays average vehicle speed since being reset To reset toggle to this mode Press and hold the mode button until the meter resets DC Voltage Accessory The volt meter displays battery voltage If the engine is not running approximate battery voltage displays If the engine is running approximate charging voltage displays Ambient Air Temperature Accessory If the accessory sensor is installed toggle to this mode to display the ambient air temperature The key must be in the ON position Diagnostic Functionality Certain conditions will cause an error message to display in the screen If this occurs please see your VI
7. 65 Clutch Inspection Mechanical 42 Clutch siyan decode toos 30 Clutch Lever Freeplay Mechanical 65 Clutch Lever Lubrication Mechanical 65 Clutch Maintenance Mechanical 65 Crankcase Ventilation Hose Inspection 62 D Defects Reporting 20 Diagnostic 28 Display Units Standard Metric 26 Drive Belt 54 Drive Belt Inspection 43 Drive Belt Tension Adjustment 57 Drive Belt Tension Inspection 54 56 E Electrical Components 35 Electrical 35 Electromagnetic Interference 20 Emissions Control System Warranty 91 93 Engine 45 47 Engine Compression Inspection 54 Engine Identification Number 24 Engine Identification Record 98 Engine Oil 53 Engine Oil Level Rma 36 Engine Starting 4 044 d A dih le 47 Engine Stopping 49 Equipment Modifications 15 Error Codes 29 Evaporative Emission Control System 37 62 Exhaust Safety 18 Exhaust System Inspectio
8. the road contains painted surfaces manhole covers metal grating railway crossings or other slippery surfaces The weather is windy rainy or otherwise causing slippery or rapidly changing conditions Traffic is heavy congested not allowing sufficient space between vehicles or otherwise not flowing smoothly You are being passed in either direction by a large vehicle that may produce a wind blast in its wake To maximize braking effectiveness use the front and rear brakes together Be aware of the following braking facts and practices The rear brake provides 40 of the motorcycle s stopping power at most Use the front and rear brakes together To avoid skidding apply the brakes gradually when the road is wet or rough or contains loose or other slippery substances f possible avoid applying the brakes while making a turn Motorcycle tires have less traction during turns so braking will increase the possibility of skidding Bring the motorcycle to the upright position before applying the brakes When approaching a curve choose a speed and lean angle that allows you to pass through the curve in your own lane without applying the brakes Excessive speed improper lean angle or braking in a curve can cause loss of control Ground clearance is reduced when the motorcycle leans Do not allow components to contact the road surface when leaning the motorcycle in a curve as this could cause loss of control Retra
9. 4 Useaclean dry microfiber towel to wipe it off easily and dust free 5 For best results on a windshield apply to a clean windshield Once applied rain water beads and blows off enhancing rain visibility The glass like finish keeps bugs from sticking and permits their easy removal 81 Cleaning and Storage Polishing the Motorcycle Premium Polishing for Long Lasting Protection The premium method of polishing paint and chrome utilizes the latest in high quality polymer technology that provides the longest lasting protection available in the polish industry today VICTORY Liquid Spray Wax for windshields paint and chrome is formulated for polishing after washing and can be sprayed on wet or dry surfaces Liquid Spray Wax quickly produces a durable high gloss shine with minimal effort It contains NO ABRASIVES and is clear coat safe It contains NO PETROLIUM DISTILLATES or SILICONES 1 Shake container well before use 2 Begin by washing and rinsing the motorcycle 3 Spray Liquid Spray Wax on a wet or dry bike one section at a time For best results the bike s surface should be cool 4 Wipe dry one section at a time with a VICTORY microfiber towel 5 When finished drying buff the entire motorcycle with a clean dry microfiber towel for a clean and luxurious shine Tip Liquid Spray Wax can also be applied to clean and dry clear coats windshields and chrome Apply to one section at a time and wipe dry When finished use
10. 2016 Rider s Manual Hammer Vegas Vegas 8 Ball High Ball Gunner California Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm 2016 Rider s Manual Hammer S Vegas Vegas 8 Ball High Ball Gunner Copyright 2015 Polaris Industries Inc All material in this publication is based on the latest product information at the time of publication Due to constant improvements in the design and quality of production components some minor discrepancies may result between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies VICTORY MOTORCYLES reserves the right to make changes at any time without notice and without incurring obligation to make the same or similar changes to previously manufactured vehicles Any reprinting reuse or redistribution of the material in this document is expressly prohibited Features of VICTORY motorcycles are covered by U S Patents 6 976 691 6 407 663 D489670 D482311 D482304 D481980 D481973 D474142 Refer also to the patent label on the motorcycle The following are trademarks of Polaris Industries Inc VICTORY VICTORY MOTORCYCLES POLARIS FREEDOM HAMMER VEGAS VEGAS 8 BALL HIGH BALL
11. B Inspections replacement of parts and other services and adjustments necessary for required maintenance C Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be readily determined 92 Warranties Emissions Control System Warranty Ill Limited Liability A The liability of VICTORY under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized VICTORY dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the motorcycle or transportation of the motorcycle to or from the VICTORY dealer VICTORY SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES LOSS OR DAMAGE WHETHER DIRECT INCIDENTAL CONSEQUENTIAL OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE VICTORY FOR ANY PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU B NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY VICTORY EXCEPT AS SPECIFICALLY SET FORTH HEREIN ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES SOME STATE
12. WARNING Using the wrong fluid or allowing air or contaminants into the fluid system can damage the system seals or result in a malfunction that could lead to serious injury or death 1 Straddle the motorcycle and bring it to the fully upright position Position the handlebars so that the fluid reservoir is level 2 Wipe the fluid container and the area around the reservoir cover with a clean cloth NOTICE Brake fluid will damage painted surfaces and plastic parts Always clean spilled brake fluid immediately with water and a mild detergent 3 Remove the reservoir cover and gasket 4 Carefully add fluid to the recommended level 5 Reinstall the reservoir gasket and cover Rear Brake Fluid Check the rear brake fluid level See page 41 The fluid level should be between the minimum and maximum marks on the reservoir Add fluid as needed Replace cloudy or contaminated fluid Use DOTA brake fluid in the brake fluid reservoir Use fluid only from a sealed clean container Do not operate the brake while the reservoir cover is removed Fluid could overflow from the reservoir and cause air to enter the fluid system WARNING Using the wrong fluid or allowing air or contaminants into the fluid system can damage the System seals or result in a malfunction that could lead to serious injury or death 1 Secure the motorcycle in a vertical position with an appropriate motorcycle lift 2 Remove the right side cover 3 Wipe the fluid co
13. c Ay Kel Se Ro ees 96 97 HAMMERS 94 95 HIGH BALL 96 97 VEGAS VEGAS 8 BALL 96 97 Speedometer 25 Spring Preload Adjustment 60 Spring Preload Inspection 59 Stabilizer 83 Starting the 47 Steering 43 62 Stopping the Engine 49 Storage Area Preparation 83 Battery Cares 84 Clean and 83 Engine 83 Fuel Stabilizer 83 Motorcycle 84 Removal 85 Rodent 84 Tire Inflation 83 Suspension Inspection Front 43 Suspension Inspection 43 Suspension Maintenance Front 61 62 Suspension Maintenance Rear 59 61 Swing Arm Inspection 61 Switches Emergency Flasher Switch 30 Engine Stop Run Switch 31 Hazard Switch 30 High Beam Low Beam Switch 30 Horn Button see u re e PEG 30 Ignition 24 Mode Button 30 Starter
14. s engine displacement is less than 170 cubic centimeters of 18 000 kilometers 11 185 miles if the motorcycle s engine displacement is equal or greater than 170 cubic centimeters but less than 280 cubic centimeters or of 30 000 kilometers 18 641 miles if the motorcycle s engine displacement is 280 cubic centimeters or greater or 5 five years from the date of initial retail delivery whichever occurs first 91 Warranties Emissions Control System Warranty Coverage Warranty defects shall be remedied during customary business hours at any authorized VICTORY dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board Any part or parts replaced under this warranty shall become the property of VICTORY In the State of California only emission related warranted parts are specifically defined by the state s Emission Warranty Parts List These warranted parts are carburetor and internal parts intake manifold fuel tank fuel injection system spark advance mechanism crankcase breather air cutoff valves fuel tank cap for evaporative emission controlled vehicles oil filler cap pressure control valve fuel vapor separator canister igniters breaker governors ignition coils ignition wires ignition points condensers and spark plugs if failure occurs prior to the first scheduled repl
15. 031 035 inch 0 8 0 9 mm Spark Plug Torque 10 8 14 5 ft lbs 14 6 19 7 Nm Spark Plug Inspection CAUTION Wear face protection when using pressurized air 1 Make sure the engine is at room temperature 2 Disconnect the spark plug wires by pulling upward on the spark plug boots 3 To prevent any debris from entering the engine through the spark plug hole use pressurized air to clean the area around each spark plug before removing it 4 Remove the spark plug from the cylinder head with a 5 8 inch spark plug socket Tip Both spark plugs should have the same light or medium tan color deposits on the insulator around the electrode tip The spark plug electrode tip and bridge should have sharp square edges 5 If spark plugs in good condition and are not due for replacement clean them with a non metallic stiff bristle brush set the gap with a spark plug gap tool clean the mating surface on the cylinder head and install the spark Maintenance Electrode Bridge Electrode Tip Insulator 031 035 inch 0 8 0 9 mm plug with a spark plug socket Reinstall both spark plug wires Tip Spark plugs with bright white or sooty black deposits or with damaged insulators or electrodes can indicate engine problems If these conditions exist or if the condition of one plug is markedly different from the other see the VICTORY Service Manual or your authorized VICTORY dealer 71 Ma
16. edge of the air filter element frame 4 Reinstall the element and access cover Do not over tighten the access cover screws Drive Belt Condition Replace the drive belt if it is cracked or has broken teeth or frayed edges No matter its condition the drive belt should be replaced at periodic intervals See the VICTORY Service Manual or your authorized VICTORY dealer DO NOT attempt to check belt tension if the belt has been exposed to rain or washing within a 24 hour period or if the belt is hot from riding Allow the belt to cool down to ambient temperature before measuring belt tension To obtain the maximum drive belt service life possible VICTORY recommends the replacement of both sprockets as a set if the drive belt system has over 5 000 miles 8 000 km of service at the time of damage or failure Drive Belt Tension Inspection Checking drive belt tension involves using the belt tension Base gauge P N PV 43532 Before beginning this procedure Make sure the drive belt is dry and at room temperature Make sure the rear suspension is properly adjusted See Bel ehsen Denge page 59 Small O Ring Plunger 54 Drive Belt Tension Inspection Maintenance Maintenance Drive Belt Deflection with 10 Ibs 4 5 kg of force New drive systems new belt sprockets 5 mm 0 5 mm After 500 miles on drive system 6 mm 0 5 mm The following data is provided for use with a Sonic Tension Mete
17. 214 kg Gross Axle Weight Rating GAWR 415 Ibs 188 kg Front Axle 758 Ibs 344 kg Rear Axle Capacities Engine Type Configuration Displacement Cooling System Oiling System Compression Ratio Valve Train Engine Oil 5 qts 4 75 1 approximately 9 pts 4 25 I at oil change Fuel 4 5 gal 171 Fuel Reserve 1 gal 3 8 1 approximate Engine VICTORY FREEDOM 106 6 V Twin 4 Stroke 50 V Twin 106 cu in 1731 cc Air amp Oil Wet Sump 9 4 1 SOHC 4 Valves Per Cylinder Hydraulic Lifters amp Cam Chain Adjusters Bore and Stroke 101 x 108 mm Fuel System Throttle Body Bore Electronic Fuel Injection 45 mm Exhaust System Dual Large Bore Slash Cut with Common Volume Spark Plug Gap DCPRGE 031 035 inch 0 8 0 9 mm Tip Dimensions and specifications may vary with features options and accessories 94 Specifications HAMMER 5 Chassis Front Suspension Type Travel 43mm Inverted Telescopic Fork 5 1 in 13 cm Rear Suspension Type Travel Single Monotube Gas Preload Adjustable 3 0 in 7 5 cm Swingarm Forged amp Cast Aluminum with Rising Rate Linkage Front Brakes Single 300 x 5 mm Floating Rotor 4 Piston Calipers Rear Brakes Final Drive Type Single 300 x 5 mm Floating Rotor 2 Piston Caliper Drive System Carbon Fiber Reinforced Belt Transmission Type 6 Speed O
18. Brake Pedal To apply the rear brake press down on the rear brake pedal Always follow proper braking procedures See Gear Shift Pedal page 49 To maximize braking effectiveness use the front and rear brakes together Rear Brake Pedal 32 Instruments Features and Controls Sidestand WARNING An improperly retracted sidestand could contact the ground during operation and cause loss of control resulting in serious injury or death Always make sure the sidestand is fully retracted before operating the motorcycle 1 2 While the motorcycle is in the upright position push the sidestand downward until it is fully extended Slowly lean the motorcycle to the left until the full weight of the motorcycle rests safely on the sidestand To retract the sidestand bring the motorcycle to the upright position Swing the sidestand upward to its fully retracted position Side Covers Remove the left side cover to access the Grommets battery Remove the right side cover to access the fuses and the rear brake fluid reservoir 1 Pull outward at each corner of the side cover to disengage the darts Remove the side cover To reinstall the side cover make sure each rubber grommet is properly located Align each dart with the appropriate grommet and press inward firmly to secure 33 Pre Ride Inspections To keep your motorcycle in safe operating condition always perform the recommended pre ride inspections b
19. Brand Type toads up to Bou sin lol 6 91 kg capacity HAMMER S Front 130 70R18 63H Dunlop D418F Elite 3 38 psi 262 kPa 38 psi 262 kPa Rear 250 40R18 81V Dunlop D419 Elite 3 41 psi 283 kPa 41 psi 283 kPa VEGAS VEGAS 8 BALL Front 90 90 21 54H Dunlop D418F Elite 3 38 psi 262 kPa 38 psi 262 kPa Rear 180 55 B18 74H Dunlop D417 41 psi 283 kPa 41 psi 283 kPa HIGH BALL Front 130 90 B16 67H Dunlop D421 WWW 36 psi 248 kPa 36 psi 248 kPa Rear 140 90 B16 77H Dunlop D421 WWW 40 psi 276 kPa 40 psi 276 kPa GUNNER Front 130 90 B16 67H Dunlop 491 Elite 2 RWL 36 psi 248 kPa 36 psi 248 kPa Rear 140 90 B16 77H Dunlop 491 Elite 2 RWL 40 psi 276 kPa 40 psi 276 kPa Tire Condition Inspect the tire sidewalls road contact surface and tread base If inspection reveals cuts punctures cracks or other wear or damage replace the tire before riding Use only approved replacement tires See the VICTORY Service Manual or your authorized VICTORY dealer Tire Tread Depth The raised areas at the base of the tread are wear bars When the road contact surface has worn to the top of the wear bars replace the tire For more precise measurement and for tires not equipped with wear bars use a depth gauge or an accurate ruler to measure the depth of the center tire tread Replace the tire ifthe tread depth is less than 1 16 inch 1 6 mm 69 Maintenance Wheel Spokes Inspect both wheels for loose ben
20. Cluster Speedometer The speedometer displays vehicle speed in either miles per hour MPH or kilometers per hour km h Instruments Features and Controls Speedometer je 9 za VICTORY Multi Function Display Indicator Lamps Lamp Indicates Condition Neutral This lamp illuminates when the transmission is in neutral and the IN ignition key is in the ON position ED High Beam This lamp illuminates when the headlamp switch is set to high beam Turn Signal The turn signal indicator flashes when the left right or both turn e o gt signals hazard are active f a bulb fails or if there is a short circuit in the signal system the lamp flashes at more than twice the normal rate Low Fuel This lamp illuminates when approximately one gallon 3 8 liters of fuel remains in the fuel tank ale Check Engine This lamp illuminates momentarily when the ignition switch is in the ON position and the engine is off This indicates proper function f this lamp illuminates while the engine is running contact an authorized VICTORY dealer promptly for diagnosis The light will remain on if the tilt sensor shuts down the engine See page 47 If abnormal sensor or engine operation is detected the light will remain on as long as the fault condition exists Retrieve the error codes for diagnosis See page 29 This lamp is also known as a malfunction indicator lamp MIL Cruise Con
21. Dunlop Dunlop 90 90 21 54H D421 WWW 491 Elite 2 RWL 130 90 B16 67H 130 90 B16 67H Rear Tire Type Size Dunlop D417 Dunlop Dunlop 180 55 B18 74H D421 WWW 491 Elite II RWL 140 90 B16 77H Tip Dimensions and specifications may vary with features options and accessories 96 Specifications VEGAS VEGAS 8 BALL HIGH BALL GUNNER Engine Engine Type FREEDOM 106 6 V Twin Configuration 4 Stroke 50 V Twin Displacement 106 cu in 1731 cc Cooling System Air amp Oil Compression Ratio 941 Valve Train 4 Valves Per Cylinder Hydraulic Lifters amp Cam Chain Adjusters Bore and Stroke 101 x 108 mm Fuel System Throttle Body Bore Electronic Fuel Injection 45 mm Exhaust System Dual Staggered Slash Cut with Common Volume Lubrication System Wet Sump Spark Plug Gap DCPR6E 031 035 inch 0 8 0 9 mm Chassis Front Suspension Type Travel Telescopic Fork 5 1 in 13 cm Rear Suspension Type Travel Single Monotube Gas Preload Adjustable 3 0 in 7 5 cm Swingarm Forged amp Cast Aluminum with Rising Rate Linkage Front Brakes Single 300 x 5 mm Floating Rotor 4 Piston Caliper Rear Brakes Single 300 x 5 mm Floating Rotor 2 Piston Caliper Drive System Final Drive Type Carbon Fiber Reinforced Belt Transmission Type 6 Speed Overdrive Constant Mesh Primary Drive Gear Drive With Torque Compensator
22. External casings are factory lubricated Additional lubrication could be detrimental to cable performance Verify proper routing and smooth movement Inspect for damage to the external casing and inspect exposed cable wire for fraying kinks or corrosion Replace any damaged sticky or sluggish cable 1 Disconnect the cable at the clutch lever and at the primary cover 2 Lubricate both barrel ends with VICTORY Purpose Grease or equivalent 3 Reconnect the cable and adjust freeplay as needed 65 Maintenance Gear Shift Pedal Do not remove and reposition the shift arm on the shift shaft to adjust gear shift pedal height A 90 5 angle between the shift arm and the linkage rod is necessary to ensure correct shift linkage operation 1 2 66 Loosen the gear shift linkage rod lock nuts Turn the linkage rod inward or outward as necessary Tighten the linkage rod lock nuts Check the gear shift pedal height Nut Shift Linkage Rod Lock Nut Maintenance Brake Systems Front Brake Fluid Check the front brake fluid level See page 39 The fluid level should be at or above the top of the sight glass Add fluid as needed Replace cloudy or contaminated fluid Use DOT4 brake fluid in the brake fluid reservoir Use fluid only from a sealed clean container Do not operate the brake while the reservoir cover is removed Fluid could overflow from the reservoir and cause air to enter the fluid system
23. FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY VICTORY MOTORCYCLES SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY ALL OTHER IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY ARE LIMITED IN DURATION TO THE ABOVE 12 MONTH WARRANTY PERIOD VICTORY MOTORCYCLES DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW 87 Warranties How To Obtain Warranty Service If your motorcycle requires warranty service you must take it to a VICTORY MOTORCYCLES Servicing Dealer When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY VICTORY MOTORCYCLES suggests that
24. a second towel to buff to a luxurious long lasting shine Leather Rubber and Vinyl Care Never use a non recommended protectant on seats footrests hand grips or tires Slippery seats footrests or hand grips can cause loss of control Slippery tires can cause loss of traction and loss of control Both situations could result in serious injury or death For the finest leather care use VICTORY Leather Vinyl amp Rubber Conditioner a unique pleasantly scented formula of premium quality polymers designed to restore luster and soft ness to vinyl leather and rubber without making them slippery This conditioner is available in the VICTORY Travel Kit This product is a true conditioner not a coating It does not close the pores of the surfaces but penetrates nourishes and softens the material It protects against ultra violet UV rays and cracking repels water and prolongs the life and like new appearance of the materials Applied to rubber this product creates a water repellent like new appearance Regular use increases soil resistance 1 Apply the product on a clean dry surface using a VICTORY microfiber towel 2 Rubthe product into the material Repeat the treatment if the surface is extremely dry 3 Wipe dry with a clean dry microfiber towel to remove excess product Buff lightly with the towel for additional luster 82 Cleaning and Storage If you will not operate the motorcycle for several months such as during the wi
25. a truck or trailer Never tow the motorcycle Towing will impair steering and handling Restrain the motorcycle in an upright position to prevent fuel leaks Place the transmission in neutral Do not place restraints on the handlebars Loosen the front turn signal mounts and slide them upward Place tiedown straps around the fork tubes above the lower triple clamp Secure the rear of the motorcycle with tiedowns around both sides of the swingarm being careful to avoid the brake line exhaust and drive belt Reposition the turn signals before operating the motorcycle Models differ in appearance but locations are the same as shown Slide turn signal Restrain with 2 straps on each side 16 Safety Use of Accessories Because VICTORY cannot test and make specific recommendations concerning every accessory or combination of accessories sold the operator is responsible for determining that the motorcycle can be safely operated with any accessories or additional weight Use the following guidelines when choosing and installing accessories Do not install accessories that impair the stability handling or operation of the motorcycle or operator visibility Before installing an accessory be sure that it does not Reduce ground clearance when the motorcycle is either leaned or in a vertical position Limit suspension or steering travel or your ability to operate controls Displace you from your normal riding posi
26. and serious injury or death Always stop the engine after the motorcycle is fully stopped and the transmission is in neutral If the engine stops unexpectedly while the motorcycle is moving guide the motorcycle to a safe location off the road and away from traffic 1 When fully stopped shift into neutral 2 Move the engine stop run switch to the STOP position 3 Move the ignition switch to the OFF position Remove the ignition key Tip Idle air control IAC noise is a normal engine management calibration process that occurs each time the engine stop run switch is put into the STOP position or when the key is turned off 49 Operation Parking the Motorcycle Choose a firm level surface to park the motorcycle 1 When fully stopped shift into neutral 2 Stop the engine 3 Fully extend the sidestand 4 Turn the handlebars to the left and lean the motorcycle to the left until the sidestand firmly supports the motorcycle 5 Remove the ignition key Parking on a Slope If parking on a slope is unavoidable position the front of the motorcycle toward the top of the slope Place the transmission in gear and position the motorcycle so that it is stable when it rests on the sidestand Parking on a Soft Surface If parking on a soft surface is unavoidable place a sidestand footrest under the foot of the sidestand to provide a firm surface The sidestand footrest must be strong enough and large enough to support the motorcycle s
27. as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the motorcycle owner you should be aware that VICTORY may deny your warranty coverage if your motorcycle or part has failed due to abuse neglect improper maintenance or unapproved modifications If you have any questions regarding your warranty rights and responsibilities you should contact Victory Motorcycle Division Polaris Industries Inc 2100 Highway 55 Medina Minnesota 55340 Phone 877 737 7172 or the California Air Resources Board P O Box 8001 9528 Telstar Avenue El Monte CA 91731 Emissions Control System Warranty VICTORY MOTORCYCLES Limited Warranty on Emission Control System VICTORY MOTORCYCLES hereinafter VICTORY warrants that each new 2014 and later VICTORY motorcycle that includes as standard equipment a headlight taillight and stoplight and is street legal A is designed built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and B is free from defects in material and workmanship which cause such motorcycle to fail to conform with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for a period of use depending on the engine displacement of 12 000 kilometers 7 456 miles if the motorcycle
28. can damage painted surfaces and plastic parts Wipe up spilled fuel immediately using a clean dry soft cloth Lift the fuel tank and unplug the fuel pump wire harness at the rear of the tank Disconnect the fuel line from the fuel pump using the same procedure used in step 4 At the rear left side of the tank disconnect the tank vent hose and the water drain hose COND tA Carefully remove the fuel tank Be prepared to catch dripping fuel in an appropriate container 9 reinstall the fuel tank reverse the removal steps routing the fuel supply hose to the right of the breather hose before installing the tank 10 Reinstall the fuel line fitting to the fuel rail by sliding the quick connect onto the rail connector until you hear it click Repeat this procedure to install the opposite end of the fuel line at the fuel pump Make sure you hear the click 11 Reinstall the tank mounting screws Torque to 35 ft lbs 47 5 Nm 12 Reinstall the fuel line access cover Reinstall the seat 63 Maintenance Throttle System Service the throttle system if throttle operation is not smooth if throttle grip does not return properly or if cable ends are frayed See the VICTORY Service Manual or your authorized VICTORY dealer Throttle Freeplay Adjustment Throttle freeplay is the amount of throttle control grip movement from the rest position to the point of cable resistance Measure this distance Freeplay should be 2 4 mm Adjust th
29. dealer Periodic Maintenance Always position the motorcycle on a firm level surface before performing service Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts use genuine VICTORY parts available from your VICTORY dealer Record service and maintenance information in the Maintenance Record See page 99 Perform maintenance at the intervals specified in the periodic maintenance table See page 52 Perform the procedures more frequently if normal use of the motorcycle includes high speed operation for extended periods low speed operation for extended periods operation in dusty or otherwise adverse conditions Before beginning any maintenance procedure read the instructions for the entire procedure During some procedures you may use potentially hazardous products such as oil or brake fluid Always follow the instructions and warnings on the product packaging WARNING Improperly installed or adjusted components can make the motorcycle unstable or hard to handle Improperly installed electrical components can cause engine or electrical system failure In either event damage or serious injury could result If you do not have the time tools and expertise necessary to complete a procedure properly please see your dealer for service Road Tests Before returning the motorcycle to regular use perform a road test in a safe area Pay special attention to the proper f
30. equivalent oil designed for use with wet clutches such as those with a JASO MA rating The oil fill cap dipstick is located on the right side of the vehicle NOTICE Operating the engine with too much or Tip The engine must be at normal operating 1 36 too little oil can cause serious engine damage or engine seizure which could result in loss of control and serious injury or death Do not operate the motorcycle with the oil level above the FULL mark or below the ADD mark temperature when checking the oil level Place the transmission in neutral Start the engine and allow it to idle for several Oil Fill Cap Dipstick minutes Stop the engine and wait 3 5 minutes before checking the oil level jj j ee On level ground straddle the motorcycle Safe Range and bring it to the fully upright position Remove the oil fill cap dipstick and wipe it clean Reinstall the dipstick and turn the cap clockwise until it seats Remove the dipstick and view the oil level Add or remove oil as needed to bring the level into safe operating range between the FULL and ADD marks on the dipstick Repeat steps 1 and 2 each time you adjust the oil level Pre Ride Inspections Fuel Level 1 On level ground straddle the motorcycle and bring it to the fully upright position 2 Start the engine The low fuel indicator light will stay on if the fuel tank level is less than one gallon 3 8 1 3 Add fuel as needed Fu
31. local VICTORY MOTORCYCLES dealer in your new country immediately after you move to continue your warranty coverage and to ensure that you receive information and notices regarding your motorcycle If you purchase from a private party If you purchase a VICTORY motorcycle from a private party to be kept and used outside of the country in which the motorcycle was originally purchased all warranty coverage will be denied You must nonetheless register your motorcycle under your name and address with a local VICTORY MOTORCYCLES dealer in your country to ensure that you receive safety information and notices regarding your motorcycle 88 Warranties Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER S AUTHORIZED LOCATION This policy does not apply to vehicles that have received authorization for export from VICTORY MOTORCYCLES Dealers may not give authorization for export You should consult an authorized dealer to determine this vehicle s warranty or service coverage if you have any questions This policy does not apply to vehicles registered to government officials or military personnel on assignment outside the country of the selling dealer s authorized location This policy does not apply to Safety Bulletins Notice If your vehicle is registered outside of the country where it was purchased and you have
32. lower strand of the drive belt halfway between the front and rear drive sprockets Use the tape measure or ruler and record the position of the base of the tension gauge bracket This position represents zero force Push the plunger upward until the small O ring touches the tension gauge body Make sure the tension gauge is seated squarely against the drive belt and record the position of the base of the tension gauge bracket This position represents 10 165 4 5 kg of force Calculate the difference between the zero force position and the 10 Ibs 4 5 kg of force position you recorded See page 55 Belt deflection must be measured and adjusted with the belt at the tightest spot Measure deflection in 4 spots by rotating the wheel 90 degrees in the forward direction between measurements Adjust tension as necessary See page 57 Important Belt Deflection Information Measure adjust belt deflection at the tightest spot Belt and sprockets must be clean dry and at room temperature for accurate deflection measurement Lowering kits affect belt deflection specifications Consult an authorized VICTORY dealer if a lowering kit is installed on your motorcycle When a new drive belt is installed tension must be adjusted after 500 miles 800 km to ensure maximum belt service life 56 Maintenance Drive Belt Tension Adjustment CAUTION Make sure the motorcycle is stable when elevated Injury may occur if the motorcycle
33. of measurement Mode Button Flasher Switch A Emergency Flasher Switch Hazard Switch Press the top of the switch to activate the emergency flashers All turn signals will flash Press the bottom of the switch to cancel the flashers High Beam Low Beam Light Switch Press the upper portion of the switch to activate the high beam Press the lower 2 portion of the switch to activate the low beam Press and hold the lower portion of the switch to activate the momentary passing beam Horn Button To sound the horn press the horn button Turn Signal Switch Move the turn signal switch to the left to activate the left turn signals Move the switch to the right to activate the right turn signals A signal ends when speed or distance reach preset levels To end a signal manually move the switch to the center and push it inward Momentary Feature Move the turn signal switch left or right and hold it in that position The signal flashes until the switch is released 30 Instruments Features and Controls Right Handlebar Controls 52 Engine Stop Run Switch Press the top of the engine stop run switch STOP to stop the engine Press the bottom of the switch RUN to allow operation of the engine The engine should not start or run when the switch is in the STOP position 3 Starter Button Press the right side of the button to start the engine See page 47 The starter button works only when the st
34. operating speed may be less Saddlebags combined with the lifting or buffeting effects of wind can cause instability Distribute weight evenly in each of the saddlebags Do not exceed the maximum cargo capacity of the saddlebags Do not exceed the gross vehicle weight rating GVWR Parking the Motorcycle When leaving the motorcycle unattended turn the engine off Remove the ignition key to prevent unauthorized use by minors or those without proper motorcycle certification and training Park the motorcycle where people are not likely to touch the hot engine or exhaust system or place combustible materials near these hot areas Do not park near a flammable source such as a kerosene heater or an open flame where hot components could ignite combustible materials Park the motorcycle on a firm level surface Sloped or soft surfaces may not support the motorcycle If you must park on a slope or soft surface follow the precautions outlined on page 50 Modifications Modifying the motorcycle by removing any equipment or by adding equipment not approved by VICTORY may void your warranty Such modifications could make the motorcycle unsafe to ride and could result in severe injury to operator or passengers as well as damage to the motorcycle Some modifications may not be legal in your area of operation If in doubt contact your authorized VICTORY dealer Safety Transporting the Motorcycle When transporting the motorcycle e Use
35. removing brake dust After cleaning the motorcycle inspect for damage to the painted surfaces Chips or scratches should be repaired promptly to prevent corrosion For Suede Paint Matte Clear Coat Finish Care see page 79 For Gloss Clear Coat Finish Care see page 80 For more information or for answers to your cleaning and detailing questions please see your VICTORY dealer Washing the Motorcycle NOTICE Do not use pressurized water to wash the motorcycle Water may seep in and deteriorate wheel bearings brake caliper assemblies brake master cylinders electrical connectors steering head bearings and transmission seals Do not direct any water stream at air intakes exhaust outlets electrical connectors or audio system speakers Electrical components may be damaged by water Do not allow water to contact electrical components or connectors 1 Before washing make sure exhaust pipes are cool Cover each pipe opening with a plastic bag secured with a strong rubber band Check that the spark plugs spark plug wire caps oil fill cap and fuel caps are properly seated 2 Do not use abrasive cleaners 3 Rinse off as much dirt and mud as possible with water running at low pressure Use as little water as possible when washing near the air intake or the exhaust pipe openings Dry these components thoroughly before using the motorcycle 4 Clean the front fork tubes thoroughly to reduce fork seal wear and leakage 5 After w
36. should be 0 5 1 5 mm Measure the gap between the clutch lever and the lever housing Adjust clutch lever freeplay if necessary See page 65 Lever Housing 0 5 1 5 mm Freeplay Lever Pre Ride Inspections Front Suspension Inspect the front forks for oil leaks or damage and verify smooth suspension operation See page 61 Steering On level ground straddle the motorcycle and bring it to the fully upright position Turn the handlebars from stop to stop The action should be smooth but not loose Make sure wires hoses and control cables do not interfere with smooth steering Rear Suspension Proper rear suspension adjustment is essential for a safe and comfortable ride Check rear shock absorber movement and preload to ensure the correct amount of suspension travel and ground clearance See page 59 WARNING Inadequate ground clearance could result in components contacting the ground causing loss of control resulting in serious injury or death Always ensure ground clearance is at specification Drive Belt 1 Check drive belt tension See page 54 The drive belt should fit tightly Tip The drive belt system must be cool clean and dry to accurately measure belt tension deflection Do not measure belt tension when the belt or drive system is wet or when it is hot such as immediately after riding 2 Inspect drive belt condition If you discover cracks broken teeth or frayed edges replace the drive belt before rid
37. throttle completely and disengage the clutch Move the shift pedal until you feel it stop at the next gear 9 Simultaneously release the clutch lever while opening the throttle Tip Within the recommended speed ranges you can downshift to slow the motorcycle or to increase power You may want to downshift when climbing a hill or passing Downshifting also helps to decrease speed when combined with closing the throttle 10 To shift to a lower gear downshift simultaneously pull the clutch lever toward the handlebar and close the throttle Move the shift pedal downward until you feel it stop at the next gear Simultaneously release the clutch lever while opening the throttle WARNING Downshifting improperly could cause loss of traction and loss of control which could result in serious injury or death Reduce speed before downshifting Always downshift within the recommended shift points Use extreme caution when downshifting on wet slippery or other low traction surfaces Release the clutch lever very gradually in these conditions Avoid downshifting in a curve Downshift before entering the curve 48 Operation Accelerating Accelerate by opening the throttle rolling the throttle control grip rearward The more quickly you open the throttle the more quickly the motorcycle accelerates For even acceleration open the throttle with a smooth continuous motion When you reach the recommended speed for upshifting shift up one
38. tips or falls 1 Inspect wheel alignment before adjusting drive belt tension See page 58 2 Loosen the rear axle nut on the left end of the Axle Nut Axle rear axle Adjuster 3 Turn the axle adjusters clockwise viewed from rear an equal amount if wheel is in alignment or turn each adjuster as needed to align the wheel and achieve proper tension 4 When alignment and belt tension is correct tighten the rear axle nut Torque 65 ft lbs 88 Nm 5 Recheck drive belt tension and wheel alignment 6 Pump the rear brake pedal several times to reset brake pad distance 7 Slowly rotate the rear wheel If the wheel does not rotate smoothly inspect the wheel bearings axle and brakes See the VICTORY Service Manual or your authorized VICTORY dealer Drive Belt Cleaning Cleaning the drive belt will maximize belt and sprocket life and minimize drive line noise Clean the belt at every tire change Clean the belt more often if riding in dirty dusty or high debris environments 1 few drops of mild dish soap with a cup of warm water 2 Useasoft nylon brush to clean the belt and sprocket teeth with the soapy water Clean well in corner areas where road debris and belt dust can collect 3 Rinse the belt with clear water then dry thoroughly Tip Do not inspect or adjust drive belt tension when the belt is wet Improper adjustment will result 57 Maintenance Rear Wheel Alignment WARNING A skewed rear axle
39. will void your warranty coverage Warranty Coverage And Exclusions Limitations Of Warranties And Remedies This limited warranty excludes any failures that are not caused by a defect in material or workmanship THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN This warranty also does not cover acts of God accidental damage normal wear and tear abuse or improper handling This warranty also does not cover any motorcycle component or part that has been altered structurally modified neglected improperly maintained or used for racing competition or purposes other than for which it was designed This warranty excludes damages or failures resulting from improper lubrication improper engine timing improper fuel surface imperfections caused by external stress heat cold or contamination operator error or abuse improper component alignment tension adjustment or altitude compensation snow water dirt or other foreign substance ingestion contamination improper maintenance modified components use of aftermarket or unapproved components accessories or attachments unauthorized repairs or repairs made after the warranty period expires or by an unauthorized repair center This warranty excludes damages or failures caused by abuse accident fire or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components general wear items or any parts exposed to friction surfaces stresse
40. you use your original selling dealer however you may use any VICTORY MOTORCYCLES Servicing Dealer to perform warranty service In the country where your motorcycle was purchased Warranty or Service Bulletin repairs must be done by an authorized VICTORY MOTORCYCLES dealer If you move or are traveling within the country where your motorcycle was purchased Warranty and Service Bulletin repairs may be requested from any authorized VICTORY MOTORCYCLES dealer Outside the country where your motorcycle was purchased If you are traveling temporarily outside the country where your motorcycle was purchased you should take your motorcycle to an authorized VICTORY MOTORCYCLES dealer You must show the dealer photo identification from the country of the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair If you move If you move to another country be sure to contact VICTORY MOTORCYCLES Customer Assistance and the customs department of the destination country before you move Vehicle importation rules vary considerably from country to country You may be required to present documentation of your move to VICTORY MOTORCYCLES in order to continue your warranty coverage You may also be required to obtain documentation from VICTORY MOTORCYCLES in order to register your motorcycle in your new country You should warranty register your motorcycle at a
41. 1 cm 237 2 cm 237 2 cm Overall Width 38 8 in 36 7 in 37 in 98 5 cm 93 2 cm 94 cm Overall Height 45 9 in 45 7 in 44 7 in 116 6 cm 116 cm 113 6 cm Low Handlebars Seat Height 25 2 in 25 0 in 25 0 in 64 cm 63 5 cm 63 5 cm Wheelbase 67 1 in 64 8 in 64 8 in 170 4 cm 164 7 cm 164 7 cm Ground Clearance 5 3 in 4 7 in 4 7 in 13 5 cm 12 cm 12 cm Rake Trail 32 9 4 9 12 6 cm 31 7 6 7 in 32 6 7 in 17 cm 17 cm Weight Dry Weight 638 Ibs Spoked 649 Ibs 290 kg 671 Ibs 304 kg 294 kg Cast 651 Ibs 295 kg Wet Weight 667 Ibs Spoked 679 lbs 303 kg 701 Ibs 318 kg 308 kg Cast 681 Ibs 309 kg Gross Vehicle Weight Rating 1151 Ibs 1151 Ibs 1151 Ibs GVWR 523 kg 523 kg 523 kg Maximum Load Capacity riders 484 lbs Spoked 473 lbs cargo accessories 220 kg 450 s 204 kg 215 kg ast 470 lbs 213 kg Gross Axle Weight Rating Front Front Front GAWR 402 Ibs 183 kg 405 Ibs 184 kg 405 Ibs 184 kg Rear Rear Rear 749 Ibs 340 kg 746 Ibs 339 kg 746 lbs 339 kg Capacities Fuel 4 5 gal 171 Fuel Reserve 8 gal 3 0 1 approximate Engine Oil 5 gts 4 75 1 Approximately 9 pts 4 25 1 at oil change Wheels and Tires 140 90 B16 77H Front Wheel Type Size Cast 21 x 2 15 Cast or Spoked Cast 16 x 3 5 16 3 5 Rear Wheel Type Size Cast 18 x 5 5 Cast or Spoked Cast 16 x 3 5 16x 3 5 Front Tire Type Size Dunlop Elite 3
42. 8 amps Charge the battery for approximately 10 hours at a rate of 1 8 amps If you use a taper or trickle charger it will take longer to charge the battery 3 After charging the battery allow the battery to sit 1 2 hours before checking the state of charge with a DC volt meter The charge should be a minimum of 12 5 DC volts Repeat the charging cycle if the charge is less than 12 5 DC volts Replace the battery if it fails to reach 12 5 volts after the second charge Tip An accessory maintenance charger and accessory fused charging harness can be purchased through your authorized VICTORY dealer 74 Maintenance Battery Battery Installation 1 Before installing the battery make sure it s fully charged and clean 2 Slide the battery into position in the battery tray with the positive terminal to the rear of the motorcycle NOTICE Connecting the battery cables to the wrong terminals can severely damage the electrical system 3 Connect the positive battery cables tighten securely and install the red boot Connect the negative cables and tighten securely Be sure cables have adequate side cover clearance 5 Reinstall the battery cover 6 Reinstall the side cover Fuse Replacement 1 Remove the right side cover 2 Lift the release tab and slide the fuse box rearward to remove it from the bracket Release the tabs on each side of the fuse box cover and remove the cover 3 Remove the damaged fuse and seat
43. CTORY dealer Message Location Indicates LO DC Voltage Screen Voltage remains below 11 0 volts for more than 10 seconds OV DC Voltage Screen Voltage remains above 15 0 volts for more than 10 seconds ERROR All Checksum error gauge malfunction 28 Instruments Features and Controls Instrument Cluster Multi Function Display Engine Error Codes The error screen displays only when the CHECK ENGINE light is on or when it goes on and off during one ignition cycle Error codes are not stored When the key is turned OFF the code and message is lost but will reappear if the fault reoccurs after restarting the engine If the CHECK ENGINE indicator lamp illuminates retrieve the error codes from the display 1 If the error codes are not displayed use the mode button to toggle until Ck ENG displays on the main line of the display Suspect Parameter Number SPN Error Code Number 0 9 Failure Mode Indicator FMI 2 Press and hold the mode button to enter the diagnostics code menu 3 Record the three numbers displayed in the gear position clock and odometer displays 4 Press and release the mode button to advance to the next error code 5 Press and hold the mode button to exit the diagnostics code menu 6 See an authorized VICTORY dealer for code details and diagnosis Low Oil Pressure Display LO OIL displays under the following conditions Condition Indicat
44. NING Forced shifting with clutch engaged could cause damage to the engine transmission and drive train Such damage could cause loss of control which could result in serious injury or death Always pull the clutch lever fully toward the handlebars to disengage the clutch before shifting gears On motorcycles equipped with a six speed Overdrive transmission the sixth gear is overdrive Neutral is 6th Gear located between first and second gear O D Tip The transmission is in neutral if you can move the 4 5 motorcycle forward or rearward freely without disengaging the clutch If the ignition switch is on Neutral 3 the neutral indicator illuminates when the 2 transmission is in neutral 1 Start the engine N 2 With the engine at idle speed pull the front 1 brake lever toward the handlebar 3 Pull the clutch lever toward the handlebar Tip Shift to a higher gear by lifting the front of the gear shift pedal with your toe Shift to a lower gear by pressing the pedal downward 4 Push the shift pedal downward until you feel it stop in first gear 5 Release the brake lever 6 Simultaneously release the clutch lever while opening the throttle rolling the throttle control grip rearward with a smooth motion As the clutch begins to engage the motorcycle will move forward 7 To shift to a higher gear accelerate smoothly and easily to the recommended shift point See page 47 8 With a quick motion simultaneously close the
45. ORY replacement parts and ensure that all fasteners are tightened to the proper torque Safety Electromagnetic Interference This vehicle complies with the requirements of European directive 97 24 EC Chapter 8 United Nations ECE regulation 10 and Canadian ICES 002 Reporting Safety Defects If you believe that your vehicle has a defect that could result in a crash or cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Polaris Industries in writing If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Polaris Industries To contact NHTSA or obtain other information about motor vehicle safety you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 visit the NHTSA web site at www safercar gov or write to ADMINISTRATOR NHTSA 1200 New Jersey Avenue SE West Building Washington DC 20590 20 Safety Safety and Information Labels Due to different model and market requirements your vehicle may not have all of the labels shown Labels that apply to your model will be located as shown Handlebar Position Warning Label if equipped VEGAS shown f i Warning ise Label Bue Manufacturing
46. S DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU C No dealer is authorized to modify this VICTORY Limited Emission Control System Warranty IV Legal Rights THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE V This Warranty is in addition to the VICTORY Limited Motorcycle Warranty VI Additional Information Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs However VICTORY is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins on the date the motorcycle is delivered to an ultimate purchaser VICTORY MOTORCYCLES 2100 Highway 55 Medina MN 55340 ATTN Warranty Department 93 Specifications HAMMER S Dimensions Overall Length 93 8 in 238 3 cm Overall Width 37 in 94 cm Overall Height 45 in 114 3 Seat Height 26 0 in 66 cm Wheelbase 66 5 in 168 9 cm Ground Clearance 5 3 in 13 5 cm Rake Trail 32 9 5 57 in 14 2 cm Weight Dry Weight 672 Ibs 305 kg Wet Weight 702 Ibs 319 kg Gross Vehicle Weight Rating GVWR 1173 Ibs 532 kg Maximum Load Capacity riders cargo accessories 471 Ibs
47. acement and hoses clamps fittings and tubing used directly in these parts Since emission related parts may vary from model to model certain models may not contain all of these parts and certain models may contain functionally equivalent parts In the State of California only Emission Control System emergency repairs as provided for in the California Administrative Code may be performed by other than an authorized VICTORY dealer An emergency situation occurs when an authorized VICTORY dealer is not reasonably available a part is not available within 30 days or a repair is not complete within 30 days Any replacement part can be used in an emergency repair VICTORY will reimburse the owner for expenses including diagnosis not to exceed VICTORY s suggested retail price for all warranted parts replaced and labor charges based on VICTORY s recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed parts in order to receive compensation Il Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of Accident Misuse Repairs improperly performed or replacements improperly installed Use of replacement parts or accessories not conforming to VICTORY specifications which adversely affect performance and or Use in competitive racing or related events
48. and VICTORY GUNNER DUNLOP is a registered trademark of Dunlop Tire Corporation Printed in U S A P N 9926232 4A WARNING Improper vehicle use can result in SEVERE INJURY or DEATH NEVER Operate f you are under the age of 16 and without a driver s license with motorcycle endorsement Under the influence of drugs or alcohol Off road With more than one passenger motorcycle must be equipped with passenger foot pegs With weight that exceeds maximum weight rating ALWAYS Wear a helmet eye protection gloves long sleeve shirt long pants and over the ankle boots Make sure any passenger reads and understands all safety labels Be aware of your surroundings and driving conditions Keep both hands on the handlebars and both feet on the footrests when riding Use only genuine VICTORY accessories designed for your model ALWAYS USE AN NEVER USE WITH APPROVED HELMET DRUGS OR ALCOHOL AND PROTECTIVE GEAR READ RIDER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS Safety Training Safety training is a top priority for POLARIS POLARIS strongly encourages you to take a rider education course from the Motorcycle Safety Foundation or another qualified instructor The course will help you develop or refresh your expertise in safe riding habits through instruction and riding For information on Motorcycle Safety Foundation rider education courses in your area call 1 800 446 9227 or visit their home page at w
49. art the engine Fill the fuel tank Turn the ignition switch to the ON position Move the engine stop run switch from the STOP position to the RUN position Allow the fuel pump to run until it stops about 3 seconds Move the engine stop run switch to the STOP position Wait 10 seconds to allow the engine control module to reset ANAM PONS Repeat steps 3 6 four to five times 46 Operation Engine Break in Period Starting the Engine The starter interlock system allows the engine to be started only when the transmission is in neutral or when the transmission is in gear with the clutch disengaged clutch lever pulled in Tip If the motorcycle runs out of fuel prime the system before attempting to restart the engine See page 46 Perform the pre ride inspections See page 34 Insert the key into the ignition switch and turn the switch to the ON position Straddle the motorcycle and bring it to the fully upright position Engage the front brake and place the sidestand in the stored up position If the neutral indicator is not illuminated shift the transmission to neutral 4 oU Move the engine stop run switch to the RUN position You should hear the fuel pump run momentarily as it pressurizes the fuel system CAUTION Do not rev the engine or put the transmission in gear immediately after starting the engine Allow the engine to idle for about one minute after a cold start or 30 seconds after a warm s
50. ashing remove the rubber bands and plastic bags from the exhaust pipes Start the engine and let it idle for a few minutes 6 Make sure the brakes are functioning properly before riding 78 Cleaning and Storage Windshield Care if equipped Clean the windshield with a soft cloth and plenty of warm water Dry with a soft clean cloth Remove minor scratches with a high quality polishing compound designed for use on polycarbonate surfaces NOTICE Brake fluid and alcohol will permanently damage the windshield Do not use glass cleaners water or soil repellents and petroleum or alcohol based cleaners on the windshield as these products can damage the windshield Suede Paint Matte Clear Coat Finish Care Suede paint finishes are prone to trapping dirt oils and other contaminants Always clean this type of finish with warm water and a mild dish washing detergent Use a soft sponge to gently rub the surface then rinse with clean warm water For stubborn stains such as grease or oil use a citrus based cleaner Spray the cleaner onto the area and rub gently with a soft sponge Allow the cleaner to sit for a couple of minutes then rinse well with clean warm water Repeat as needed Apply VICTORY Suede Finish Protectant Follow the instructions on the container NOTICE Never use a polishing buffing wax or any sponge that has an abrasive surface when cleaning a matte finish These products will buff the matte surface of the finish and res
51. ation hose for cracks or damage Inspect hose connections at the air cleaner and at the crankcase for dampness or stains that would indicate a leak Evaporative Emission Control System California Models Inspect all evaporative emission control system hoses and connections Make sure all connections are tight Inspect the evaporative canister for damage Fuel Filters Fuel filter condition affects engine performance and fuel economy The fuel filters are attached to the electric fuel pump located inside the fuel tank Replacement requires special tools See the VICTORY Service Manual or your authorized VICTORY dealer 62 Maintenance Fuel System CAUTION Always observe all fuel safety procedures when inspecting or servicing the fuel system See page 18 Fuel Tank Removal Installation Before beginning be prepared to place the fuel tank in a secure location with a drain pan positioned to catch any fuel that may leak or drip from disconnected hoses or fittings Access Cover Fuel Line Fitting Release Buttons W W NS N 2 Za Remove the operator s seat Remove the fuel line access cover Remove the two front and one rear fuel tank mounting screws Po m With the engine and exhaust cool wrap a clean shop towel around the fuel line fitting at the fuel rail Disconnect it from the fuel rail by squeezing both release buttons simultaneously Gently slide the fitting from the fuel rail NOTICE Fuel
52. begins to come to the surface or until shine begins to show through the haze 4 Allow the product to haze 5 Remove the haze with a terry cotton or microfiber cloth and buff to a long lasting chrome like shine 6 Do not polish the spokes on painted spoked wheels Polishing Paint and Chrome There are two totally different styles of polishing or protecting your paint and chrome standard polishing and premium polishing NOTICE Do not polish matte finishes Standard Method of Polishing Paint and Chrome VICTORY Windshield Paint and Chrome Polish is a unique formula designed to produce a glass like shine on painted or clear coated finishes and chrome surfaces It provides long lasting protection from oxidation corrosion UV rays and heat Use it on chrome plated accessories to prevent surface rust and create a glass like shine This product creates a high reflective index point giving a deep shiny finish without silicone e It repels water from windshields and keeps bugs from sticking Use it to polish and fill light scratches on Plexiglas Lexan Acrylic and factory coated windshields 1 Shake the container well before using 2 Apply with a VICTORY Plush Microfiber Towel in a circular motion or straight line to a clean surface It can be applied in direct sunlight 3 Rub the product until it is almost clear then allow to dry to a haze before removal The entire motorcycle can be treated before removing polish
53. c Connector Fuses Rear Shock Access Front Turn Signal Front Brake Caliper Rear Brake Pedal Operator s Foot Rest Engine Oil Fill Cap Dipstick Drive Sprocket under cover Passenger s Foot Rest Drive Belt under guard Exhaust Mufflers Component Identification 23 Component Identification Engine Identification Number The engine identification number is stamped into the right crankcase half behind the rear cylinder The first 8 digits are the engine model number The last 5 digits are the serial number Record the number in the space provided on page 98 Ignition Key Number The ignition key identification number is stamped into the shaft of each key Record the number in the space provided on page 98 Engine Identification Number Ignition Switch The ignition switch provides electrical power to the ignition the lighting system and all electrical switches and buttons The ignition key operates the ignition switch and parking lights OFF All electrical circuits are inactive and the ignition key can be removed ON Park All electrical circuits are energized and the ignition key cannot be removed The headlamp taillight and instrument lights On illuminate PARK P The taillight indicator lights and license Off plate light illuminate The emergency flashers can be activated and the ignition key can be removed Push the ignition key inward while selecting the PARK position 24 Instrument
54. can damage the drive belt causing belt failure and loss of control of the motorcycle 1 2 3 Tip Tip 10 58 Elevate and support the rear of the motorcycle with the wheel slightly above the ground Use an appropriate motorcycle support placed securely under the frame Place the transmission in neutral The axle adjusters or plates are stamped with marks to verify proper wheel alignment Inspect the position of the alignment marks in relation to the mark stamped on the swingarm The marks should be in the same position on both sides of the wheel To adjust rear wheel alignment loosen the rear axle nut about 1 1 2 turns Turn the axle adjusters about 1 16 of a turn at a time and monitor wheel alignment as you proceed Stamped Marks Swingarm Mark Axle Nut Use a deep 14 mm socket to turn the adjuster nut Axle Adjuster Nut Turn the nut IN clockwise to draw the axle back or OUT counter clockwise to allow the axle to move forward If adjuster screws or nuts are turned OUT push the wheel and axle forward to be sure the ends of the adjuster screws or nuts are seated against the end of the swingarm before inspecting alignment or belt tension Recheck rear wheel alignment after each adjustment Readjust as needed until alignment and drive belt tension are correct before proceeding See page 54 Em Tighten the axle nut Torque 65 ft lbs 88 Nm Recheck drive belt tension and alignment af
55. ct the sidestand fully before riding If the sidestand is not fully retracted it could contact the road surface and cause loss of control Do not tow a trailer Towing a trailer can make the motorcycle hard to handle 11 Safety Safe Riding Practices Carrying a Passenger Do not carry a passenger unless the motorcycle is equipped with passenger seat and pa ssenger footrests To carry a passenger safely 12 Do not exceed the gross vehicle weight rating GVWR See the manufacturer s label on the left side of the frame at the steering head If necessary adjust the rear shock preload See page 60 Improper preload adjustment can make your motorcycle hard to handle and can cause loss of control Before riding be sure your passenger is familiar with safe riding procedures An inexperienced passenger may distract you or make movements that cause instability Direct the passenger to hold onto you or the seat strap with both hands and to keep both feet on the passenger footrests Do not carry a passenger who cannot place both feet firmly on the passenger footrests A passenger who rides improperly can shift body weight erratically and cause instability Adjust your riding style to compensate for the differences in handling acceleration and braking caused by the additional weight of the passenger Safety Safe Riding Practices Protective Apparel Wear protective apparel to decrease the risk of injury and increase riding co
56. d drugs can cause drowsiness loss of coordination and loss of balance They can also affect your awareness and judgment If your motorcycle operates abnormally correct the problem immediately See the VICTORY Service Manual or an authorized VICTORY dealer Ride defensively as if you are invisible to other motorists even in broad daylight A motorist s failure to see or recognize a motorcycle is the leading cause of automobile motorcycle accidents Ride where you re clearly visible to other motorists and observe their behavior carefully Be especially cautious at intersections as these are the most likely places for an accident To prevent loss of control keep your hands on the handlebars and your feet on the footrests Be aware that the highway bar is not designed to protect the rider from injury in a collision Do not move or operate the motorcycle with the steering locked if equipped as the severely restricted steering could result in loss of control Obey the speed limit and adjust your speed and riding technique based on road weather and traffic conditions As you travel faster the influence of all other conditions increases which can affect the motorcycle s stability and increase the possibility of losing control Safety Safe Riding Practices Reduce speed when the road has potholes or is otherwise rough or uneven the road contains sand dirt gravel or other loose substances the road is wet icy or oily
57. diately rinse it off with water Exhaust gases contain carbon monoxide a colorless odorless gas that can cause loss of consciousness or death in a short time 18 Never start the engine or let it run in an enclosed area Never inhale exhaust gases Safety Safety Maintenance AWARNING Failure to perform safety maintenance as recommended can result in difficult handling and loss of control which could result in serious injury or death Always perform the safety maintenance procedures as recommended in this manual Perform maintenance and repairs promptly as outlined in the VICTORY Service Manual or see your authorized VICTORY dealer for service Before each ride perform the pre ride inspections See page 34 Perform maintenance at the intervals specified in the periodic maintenance table See page 52 e Always maintain proper tire pressure tread condition and wheel and tire balance Inspect tires regularly and replace worn or damaged tires promptly Use only approved replacement tires See the VICTORY Service Manual or your authorized VICTORY dealer Always ensure proper steering head bearing adjustment Regularly inspect the rear shock absorber and the front forks for fluid leaks or damage Make any necessary repairs promptly Clean the motorcycle thoroughly to reveal items in need of repair See page 78 Fasteners must meet original specifications for quality finish and type to ensure safety Use only genuine VICT
58. ds Inspect front and rear brake pad thickness Front Brake Pad Replace brake pads when wear lines are no longer visible or when pad thickness reaches 1 5 mm The shielded pad must be installed on the non piston side of the caliper See the VICTORY Service Manual or your authorized VICTORY Wear Lines dealer Brake Discs Inspect brake discs for nicks scratches cracks or other damage Inspect the thickness of each brake disc at four or more locations around the disc Minimum thickness is stamped on the inner hub of the disc If any disc is worn to the minimum thickness at the thinnest point or if a disc is damaged see your VICTORY dealer for replacement 68 Maintenance Tires 4 WARNING Operating the motorcycle with improper tires or with improper or uneven tire pressure could cause loss of control or accident Always use the correct size and type of tires specified for your vehicle Always maintain proper tire pressure as recommended in the Rider s Manual and on safety labels Tire Pressure Riding warms the tires and increases tire air pressure For an accurate reading check tire pressure before riding Adjust tire pressure as recommended for the total weight of your intended load see table WARNING Do not exceed the maximum recommended inflation pressure to seat the bead Tire or rim failure may result Recommended Pressure i i Loads up to Location Size
59. e GVWR or the GAWR Riding off road riding with more than one passenger or carrying weight exceeding the maximum weight rating can make handling difficult which could cause loss of control During the first 500 miles 800 km of operation follow all break in procedures as outlined in the break in section beginning on page 45 Failure to do so can result in serious engine damage Some VICTORY motorcycles include saddlebags a windshield a trunk luggage racks or a passenger backrest as standard equipment To maintain stability be prepared to reduce the operating speed of motorcycles equipped with these items Safety Safe Riding Practices Follow these general safe riding practices 10 Before each ride perform the pre ride inspections as outlined beginning on page 34 Until you re thoroughly familiar with the motorcycle and all of its controls practice riding where there is little or no traffic Practice riding at a moderate speed on various road surfaces and in different weather conditions Know your skills and limits and ride within them Allow only licensed experienced operators to ride your motorcycle and then only after they have become familiar with its controls and operation Make sure all riders read and understand this rider s manual before riding Do not ride when you re fatigued ill or under the influence of alcohol prescription drugs over the counter drugs or any other drugs Fatigue illness alcohol an
60. e the motorcycle or start and run the engine for 15 minutes in a well ventilated area to pass the stabilized fuel through entire fuel injection system Engine Protection Change the engine oil See page 53 Carbon deposits and combustion acids normally suspended in the engine oil when in service settle on internal engine components during storage Settled deposits can cause engine damage or internal corrosion Tire Inflation Verify that tire pressure is at specification See page 69 Check and adjust tire pressure as needed during the storage period 83 Cleaning and Storage Battery Care 1 Remove the battery See page 74 2 Clean oxidation from battery posts and cable connectors with a wire brush Wash the posts and cable connectors with a solution of one part baking soda to 16 parts water Rinse with clean water and wipe dry Apply a thin film of dielectric grease to the posts and cable connectors 3 Clean the outside of the battery with a solution of mild detergent and warm water 4 Store the battery in a dry area with a temperature of 32 to 90 F 0 to 32 5 While in storage fully charge the battery monthly If the motorcycle will not be used for a period of six months or longer a maintenance charger should be connected to the battery See page 74 Motorcycle Covers Cover the motorcycle with a genuine VICTORY motorcycle cover or a cover made from a durable breathable material designed for storage The cover mus
61. e wheels causing loss of control and serious injury Safety Gross Vehicle Weight Rating GVWR WARNING Exceeding the gross vehicle weight rating of your motorcycle can reduce stability and handling and could cause loss of control NEVER exceed the GVWR of your motorcycle The maximum load capacity of your motorcycle is the maximum weight you may add to your motorcycle without exceeding the GVWR This capacity is determined by calculating the difference between your motorcycle s GVWR and wet weight Refer to the specification section beginning on page 94 or the Manufacturing Information VIN label on the motorcycle frame for model specific information See page 21 When determining the weight you will be adding to your motorcycle and to ensure you do not exceed the maximum load capacity include the following operator body weight passenger body weight weight of all riders apparel and items in or on apparel weight of any accessories and their contents weight of any additional cargo on the motorcycle Carrying Cargo Use the following guidelines when attaching cargo or accessories to the motorcycle Where applicable these guidelines also refer to the contents of any accessories Keep cargo and accessory weight to a minimum and keep items as close to the motorcycle as possible to minimize a change in the motorcycle s center of gravity Changing the center of gravity can cause loss of stability and handling and could ca
62. eaking or dried fluid Tighten any leaking connections and replace components as necessary Brake Pads Inspect front and rear brake pad thickness Replace brake pads when wear lines are no longer visible or when pad thickness reaches 1 5 mm See page 68 Throttle 1 Rotate the throttle control grip It should rotate smoothly from the rest position to the completely open position It should return to the rest position quickly when released 2 Remove the right side access cover Inspect throttle cables for frayed ends 3 Service the throttle system if throttle operation is not smooth if throttle grip does not return properly or if cable ends are frayed See the VICTORY Service Manual or your authorized VICTORY dealer Throttle Freeplay Throttle freeplay is the amount of throttle control grip movement from the rest position to the point of cable resistance Measure this distance Freeplay should be 2 4 mm Adjust throttle freeplay as needed See page 64 Throttle Access Cover Cable Ends 41 Pre Ride Inspections Mechanical Clutch 1 42 Squeeze the clutch lever toward the handlebar and release it It should move freely and smoothly and it should return to the rest position quickly when released If the lever fails to perform as stated service the clutch lever before riding Freeplay gap is the amount of lever movement from the rest position to the point of cable resistance Clutch lever freeplay
63. edi edite 51 Rubber Care rp Re 82 Running out of Fuel oerte 46 S Saddlebags 15 Safe Riding Apparel 13 Safe Riding 9 13 Safety Defects Reporting 20 Safety Labels 1 su sse re arcere 21 Safety 19 Safety Terms cr 8 Seat T2 Seat Removal arni n a 72 Service Manual Availability 98 Shift Pedal Adjustment 66 Shift Point Recommendations 4T Shifting Gears 2222224 ree ne 47 48 5 Shock Ride Height Adjustment 60 Ride Height Inspection 59 Spring Preload Adjustment 60 Spring Preload Inspection 59 Side Cover Removal amp Installation 33 Side View Components Left 22 Side View Components Right 23 Sidestand isses e opem EX En n 33 Sidestand 44 Sidestand 77 Signal 8 Spark Plug 71 Spark Plug Recommendations 71 Spark lt a ra nye aS eas ARIS 71 Specifications Engine Oil yA aee geese sade adn 98 Buc ecu N KK N e EN 98 GUNNER
64. ee the VICTORY Service Manual or your authorized VICTORY dealer Front Suspension gay Front Fork Inspection lt Outer Tube 29 Fork Seal 1 Place the motorcycle on the sidestand and inspect the front forks Make sure there is no fork oil p T inner present on the outer fork tubes around the fork Tube N oo seals or around the inner tubes 2 Clean the fork tubes to remove bugs tar or buildup f 7 which may cause seal wear or leakage 3 Inspect the outer surfaces of the inner fork tubes for scratches or damage from foreign objects 4 Straddle the motorcycle and bring it to the fully M 8 upright position Apply the front brake and push NV TO downward hard on the handlebars several times HAMMER S The front suspension should operate smoothly and quietly 5 Fork oil condition and level affects front suspension performance and internal component wear Replace fork oil at the recommended intervals Special tools are required to perform this procedure See the VICTORY Service Manual or your authorized VICTORY dealer 61 Maintenance Front Suspension Steering and Front Axle Inspection 1 Elevate and support the front of the motorcycle with the wheel slightly above the ground Use an appropriate motorcycle support placed securely under the frame CAUTION Make sure the motorcycle is stable when elevated Injury may occur if the motorcycle tips or falls 2 Turn the handlebars from sto
65. efore each ride This is especially important before making a long trip and when removing the motorcycle from storage AWARNING Failure to perform the recommended pre ride inspections could result in component failure while riding which could result in serious injury or death Always perform the pre ride inspections before each ride Tip You must be familiar with all instruments and controls to perform the pre ride inspections During the pre ride inspections you may use products that are potentially hazardous such as oil or brake fluid When using any of these products always follow the instructions and warnings on the product packaging When inspections reveal the need for adjustment replacement or repair refer to the maintenance section of this manual page 51 refer to the VICTORY Service Manual or see your authorized VICTORY dealer 34 Pre Ride Inspections Electrical Components Move the ignition switch to the ON position before performing the electrical inspections outlined on this page Return the ignition switch to the OFF position after completing these inspections If inspection of any electrical item reveals component failure repair or replace the component before operating the motorcycle Electrical Item Inspection Procedure Headlamp Verify that the headlamp illuminates Switch to high beam Verify that the high beam indicator comes on and that lamp brightness increases Taillight Brake Lig
66. el Hose Rail and Connections 1 2 Inspect the fuel hoses for cracks damage Inspect the hose connection at the fuel tank and at the fuel rail for dampness or stains from leaking or dried fuel Evaporative Emission Control System California Models 1 Inspect all evaporative emission control system hoses and connections Make sure all connections are tight Inspect the evaporative canister to make sure it has not been damaged 37 Pre Ride Inspections Tire Pressure 1 Check tire pressure before riding when the tires are cold This will provide the most accurate reading as riding warms the tires and increases tire air pressure 2 Adjust tire pressure as needed based on the total weight of your intended load Refer to the tire pressure table See page 69 Tire Condition Inspect the tire sidewalls road contact surface and tread base If inspection reveals cuts punctures cracks or other wear or damage replace the tire before riding Use only approved replacement tires See the VICTORY Service Manual or your authorized VICTORY dealer Tire Tread Depth Wear bars if equipped are easily visible tread depth indicators When the road contact surface has worn to the top of the wear bars replace the tire See page 69 Cargo Restraints Inspect all cargo restraints when carrying cargo Make sure all restraints are tightly secure to prevent cargo from shifting 38 Pre Ride Inspections Front Bra
67. en High Low the bolts on the bottom of the riser PROSIMO poston ign upper ign lower 2 Adjust the handlebars upward or eel to split Sum to split downward to the desired position For high position align the upper handlebar marks with the split in the riser For low position align the lower handlebar marks with the split in the riser 3 Tighten the front longer riser bolts first then Low Position tighten the rear bolts Use forward holes Torque 22 ft lbs 31 Nm cae 4 Loosen the screws at the bottom of the left and right handlebar controls and reposition both controls Make sure the index pin in each control is fully seated in the appropriate handlebar hole before tightening screws For handlebars in the low position seat the index pins in the forward set of index holes For handlebars in the high position seat the pins in Index Pin the rear set of holes High Position Use rear holes 5 Tighten the handlebar control screws Torque 25 in Ibs 2 8 Nm 73 Maintenance Battery The motorcycle battery is a sealed maintenance free battery Do not remove the battery cap strip for any reason Keep the battery connections clean and tight at all times AWARNING Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with Skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with m
68. erator passenger gear Measure here Ride Height Specifications HAMMER S VEGAS VEGAS 8 BALL 120 mm 4 3 4 inches 3 mm 1 8 inch HIGH BALL 118 mm 4 5 8 inches 3 mm 1 8 inch GUNNER 119 mm 4 11 16 inches 3 mm 1 8 inch 59 Maintenance Rear Suspension Rear Shock Preload Ride Height Adjustment 1 2 10 11 12 13 60 Rest the motorcycle on the sidestand Remove 10 mm Bolts the right side cover See page 33 Remove the fuse box See page 75 Make sure the rear brake fluid reservoir cap is secure to prevent fluid loss Remove the three 10 mm bolts securing the fuse box bracket to the chassis Remove the on board diagnostics connector from the fuse box bracket by squeezing the connector lock and pulling the connector apart Leave the terminated end attached to the fuse box bracket Remove the wire harness dart from the fuse box bracket by sliding the connector off the dart clip Carefully pull and rotate the fuse box bracket toward the front of the motorcycle The upper spanner nut on the shock is the lock nut The lower spanner nut is the adjuster nut Loosen the lock nut by turning it counter clockwise as viewed from the top of shock with the spanner wrench Spray a light lubricant on the adjuster nut where it contacts the spring DO NOT allow spray to contact the drive belt Adjust shock preload by rotating the adjuster nut clockwise as viewed fr
69. ervice the following items if equipped e Oil drain plug Accessory fasteners Handlebar Adjustments Air filter Passenger Seat Indicator turn signal lamps Headlight lamp Engine Oil and Filter Change 1 Start the engine and allow it to idle for several minutes Stop the engine Tip The engine must be at normal operating temperature before changing the oil CAUTION Hot engine and exhaust components can cause burns to skin and can ignite a fire if exposed to flammable materials Always park the motorcycle clear of flammable materials and where people are not likely to contact hot components 2 Position the motorcycle securely on the sidestand 3 Place a drain pan under the drain plug and oil filter 4 Remove the drain plug and seal Use the universal tool under the left side cover or a good quality 6 mm hexagonal socket 5 Allow the oil to drain completely 6 Using an oil filter wrench slowly loosen the filter Allow the oil in the filter to drain before removing the filter 7 Reinstall the drain plug with a new seal Torque 15 ft lbs 20 Nm 8 Clean the oil filter mounting plate and threads Make sure the new oil filter gasket is properly seated in the oil filter 10 Apply a thin film of clean engine oil to the gasket Screw the new filter on until the gasket contacts the filter mounting plate Tighten the filter by hand an additional 3 4 turn 11 Add about 8 75 9 0 pints 4 0 4 25 liters of the recomme
70. es Action Required Engine oil pressure has dropped while the engine is running Oil pressure is below a safe operating pressure Stop the engine as soon as safely possible and check the oil level If the oil level is sufficient but LO OIL continues to display after restart ing the engine stop the engine immediately Have your dealer check the oil pressure switch The key is turned to ON The indicator circuit is operating properly None After two seconds the display will return to the most recently active menu The stop run switch is moved to STOP The system is operating properly Press and release the MODE button to return to the most recently active menu 29 Instruments Features and Controls Left Handlebar Controls Clutch Lever Clutch Lever High Low Light Switch Pull the lever toward the handlebar to disengage the clutch Gradually release the lever to engage the clutch For smooth clutch operation pull the lever quickly and release it gradually Tip A clutch interlock switch prevents the engine from starting when the transmission is in gear and the Turn Signal Switch Horn Button clutch is engaged See page 47 Mode Button The mode button is located on the front side of the left handlebar switch Use the mode button to toggle through the modes of the multi function display See page 26 Use the mode button to set the display units to either standard or metric units
71. gear See page 47 WARNING Accelerating abruptly could cause your body to shift rearward suddenly which could result in loss of control Accelerating abruptly could also cause loss of control on low traction surfaces Loss of control could result in serious injury or death Always accelerate gradually especially on wet slippery or other low traction surfaces Braking Always allow sufficient stopping distance so that brakes can be applied gradually Tip Applying slightly more front brake than rear brake generally provides the best braking performance 1 To slow the motorcycle with the brakes close the throttle and apply the front and rear brakes evenly and gradually 2 As the motorcycle slows disengage the clutch or downshift each time vehicle speed reaches a downshift point WARNING Braking improperly could result in loss of control which could result in serious injury or death Avoid braking abruptly Always apply the brakes gradually especially on wet slippery or other low traction surfaces Avoid braking in a curve or turn Bring the motorcycle to the upright position before applying the brakes Stopping the Engine Before stopping the engine bring the motorcycle to a complete stop Shift to neutral or disengage the clutch WARNING Stopping the engine with the transmission in gear while the motorcycle is moving could cause loss of rear wheel traction or engine and transmission damage which could cause loss of control
72. ht Verify that the taillight and license plate light illuminate Verify that taillight brightness increases when the front brake lever is applied and also when the rear brake pedal is applied Turn Signals Move the turn signal switch to the left Verify that front and rear left turn signals flash as well as the corresponding light on the indicator panel Push the switch inward to cancel the signal Verify that the signals and the indicator light stop flashing Repeat the procedure for the right turn signals Emergency Flashers Press the top of the switch to activate the emergency flashers Verify that all four turn signals flash as well as the light on the indicator panel Press the bottom of the switch to cancel the flashers Verify that all signals and indicators stop flashing Horn Press the horn button Verify that the horn sounds loudly Low Oil Pressure Display Start the engine Verify that the low oil pressure display goes off in the multi function display Neutral Indicator Place the transmission in neutral Verify that the neutral indicator comes on Engine Stop Run Switch Start the engine Move the stop run switch to the STOP position Verify that the engine stops Attempt to restart the engine to verify that the engine WILL NOT start 35 Pre Ride Inspections Engine Oil Level Polaris recommends the use of only VICTORY Semi Synthetic 20W 40 oil Synthetic 15W 60 oil or an
73. i di aten Information Notice Label VIN Emission Control Tire Warning Label Tire Warning Noise Information Engine Identification Number if applicable Label stamped on right rear if applicable crankcase half To Remove Fusebox Pour retirer la boite a fusibles 1 Lift Up Lever Fusebox Boite a fusibles Fuse and Relay Label under side cover on side of fuse box cover oan 2 Slide Retirer 7175093 Fuse Box Removal Instruction Label on base of fuse box VEGAS shown 21 Component Identification Handlebar Area 2 Models differ in appearance but locations are the same as shown Clutch Lever Mirror Speedometer Indicator Light Panel Tachometer if equipped Front Brake Fluid Reservoir Front Brake Lever Throttle Control Grip Switches 0 Throttle Cables 1 Fuel Cap 9 N9 9 b gt Left Side View Front Turn Signal Headlamp Air Filter Spark Plugs Ignition Switch Battery under side cover Taillight Rear Turn Signal Rear Axle Adjuster each side 10 Rear Brake Caliper 11 Passenger s Foot Rest 12 Evaporative Emissions Canister California Models 13 Oil Filter 14 Oil Drain Plug under engine 15 Sidestand 16 Operator s Foot Rest 17 Gear Shift Lever 18 Front Brake Caliper 19 Front Fork 20 Horn 22 Right Side View Passenger Seat Cowl Rear Brake Fluid Reservoir under cover Diagnosti
74. ice Change the brake fluid at the intervals recommended in the periodic maintenance table beginning on page 52 or every two years whichever comes first Brake Pedal Gap With the brake pedal in the relaxed position and with the master cylinder piston positioned against Brake Pedal the internal stop measure the distance between the brake pedal stop and the foot peg mount The gap should be 2 5 mm Make adjustments as needed 1 Hold the clevis to prevent it from bending Loosen the brake linkage rod lock nut 2 Turn the linkage rod in or out as necessary 3 Hold the clevis and tighten the lock nut securely against the clevis 4 Verify that the gap is 2 5 mm 5 Verify that the rear wheel rotates freely through the full freeplay range of pedal without dragging or binding If drag is present with the pedal released refer to the VICTORY Service Manual or contact an authorized VICTORY dealer Clevis Lock Nut 40 Rear Brake Fluid Level 1 Remove the right side cover 2 Straddle the motorcycle and bring it to the fully upright position 3 View the brake fluid through the reservoir The fluid should be clear Replace cloudy or contaminated fluid 4 The fluid level should be between the minimum and maximum marks on the reservoir Add fluid as needed See page 67 Brake Lines Pre Ride Inspections Maximum Mark Minimum Mark Inspect all brake hoses and connections for dampness or stains from l
75. ilk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries may produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Battery Removal Remove the seat and left side cover 2 Remove battery cover retaining nuts and remove the cover WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the battery always connect the negative black cable last 3 Disconnect the negative battery cables black cables with ends exposed first 4 Disconnect the positive cables cable ends are covered with a red boot 5 Slide the battery out Battery Charging 1 Clean oxidation from battery posts and cable connectors with a wire brush Wash the posts and cable connectors with a solution of one part baking soda to 16 parts water Rinse with clean water and wipe dry Apply a thin film of dielectric grease to the posts and cable connectors 2 Following the charger manufacturer s instructions use an accessory battery charger or a charger designed for use with 12 volt batteries The charger should have a maximum charging rate of 1
76. ing See the VICTORY Service Manual or your authorized VICTORY dealer 43 Pre Ride Inspections Sidestand 1 Straddle the motorcycle and bring it to the fully upright position J WEAR LIMITS i 2 Move the sidestand upward to the stored position and downward to the fully extended Wear Limit Line position several times It should move smoothly and quietly Front or MetoTeyele Make sure the return spring holds the sidestand tightly in place when the sidestand is in the stored position 3 Replace a bent sidestand immediately Do not try to straighten a bent sidestand The sidestand will be weakened and may not be able to support the motorcycle 4 Inspect the sidestand pivot bolt for looseness or wear Tighten or replace a loose or worn bolt 5 Inspect the sidestand rubber pad Make sure the pad is firmly attached to the sidestand Check the wear indicator on the leading edge of the pad Replace the pad when it s worn beyond the wear limit line Fasteners 1 Inspect the entire motorcycle chassis and engine for loose damaged or missing fasteners Tighten loose fasteners to the proper torque Tip Refer to the specifications section of this manual or to the VICTORY Service Manual for torque values 2 Always replace stripped damaged or broken fasteners before riding Use genuine VICTORY fasteners of equal size and strength Operation The operation section describes how to operate your VICTORY m
77. inoperative by any person Among those acts presumed to constitute tampering are Removal or puncturing of the muffler baffles header pipes or any other component which conducts exhaust gasses Removal or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving part of the vehicle or parts of the exhaust system or intake system with parts other than those specified by the manufacturer This product should be checked for repair or replacement if the motorcycle noise has increased significantly thr ough use Otherwise the owner may become subject to penalties under state and local ordinances Noise Emission Warranty VICTORY MOTORCYCLES warrants that this exhaust system at the time of sale meets all applicable U S EPA Federal noise standards This warranty extends to the first person who buys this exhaust system for purposes other than resale and to all subsequent buyers Warranty claims should be directed to 90 An authorized VICTORY MOTORCYCLES dealer or VICTORY MOTORCYCLES 2100 Highway 55 Medina MN 55340 Warranties Emissions Control System Warranty Victory Motorcycle Division Polaris Industries Inc Emission Control System Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and VICTORY MOTORCYCLES hereinafter VICTORY are pleased to explain the emission control system warranty on your 2014 or later VICTORY motorcycle In Califo
78. intenance Seat Removal VEGAS VEGAS 8 BALL HIGH BALL GUNNER WARNING A loose seat could cause a sudden shift in riding position causing loss of control Always make sure the seats are securely fastened before riding the motorcycle 1 Remove the side covers Remove the fuse box from the bracket 2 Remove the two screws left and right securing the seat to the frame 3 Lift the rear of the seat and pull rearward and upward to remove it Seat Installation VEGAS VEGAS 8 BALL HIGH BALL GUNNER 1 Slide the seat tongue into the rubber mount at the rear of the fuel tank Push down on the rear of the seat until the screw holes align 2 Ensure the front seat mount is engaged in the front rubber mount then install the screws and tighten securely 3 Reinstall the fuse box Reinstall the side covers 72 Maintenance Handlebar Position HIGH BALL On models equipped with two handlebar positions the High motorcycle is manufactured with handlebars in the low Pasian position Before changing handlebar position check regulations in your area of operation Operation with the handlebars in the high position may not be legal in all areas or O Low for all riders Position WARNING Handlebar controls must be repositioned each time ern aa handlebar position is changed Failure to reposition handlebar controls could result in loss of vehicle control resulting in severe injury or death 1 To adjust handlebar position loos
79. it and operation of all serviced components Make any corrections or additional adjustments promptly to ensure safe reliable and enjoyable vehicle performance 51 Maintenance Periodic Maintenance Table See table key below Odometer Reading in Miles Kilometers 2181218 sisi sigs 185 65 S Fe Ng pe a a Component Page lo S S 8 BIBS l IR A is Air Filter 54 Battery 74 1 1 1 Brake Fluid 67 1 1 Brake Pads 68 1 1 Clutch Lever 65 L 1 L L 1 1 L L Clutch Cable 65 L L L 1 L Crankcase Ventilation System 62 Drive Belt 54 1 Engine Oil 53 RI Engine Oil Filter 53 R R R R Engine Compression 54 Evaporative Emission Control System 62 California models Exhaust System 70 1 1 1 Fasteners 44 L L L L 1 L Front Brake Lever 39 68 L Front Fork Oil 61 R 1 Front Forks Front Axle 61 62 I
80. ke Lever Pull the front brake lever toward the handlebar and release it It should move freely and smoothly and it should return to its rest position quickly when released You should feel a firm resistance in the lever within the first 3 4 inch 19 mm of lever travel If the lever fails to perform as stated service the brake lever before riding See the VICTORY Service Manual or your authorized VICTORY dealer Front Brake Fluid Level Change the brake fluid at the intervals recommended in the periodic maintenance table beginning on page 52 or every two years whichever comes first 1 Straddle the motorcycle and bring it to the fully upright position Position the handlebars so that the fluid reservoir is level 2 View the fluid level through the sight glass The fluid should be clear Replace cloudy or contaminated fluid Resistance at 3 The fluid level should be at or above the top 3 4 inch of the sight glass Add fluid as needed See 19 mm page 67 39 Pre Ride Inspections Rear Brake Pedal Press and release the rear brake pedal It should move freely and smoothly and it should return to its rest position quickly when released You should feel a firm resistance in the pedal within the first 3 8 inch 8 mm of pedal travel If the brake pedal fails to perform as stated or travels too far before beginning to engage the brake see the VICTORY Service Manual or contact an authorized VICTORY dealer for serv
81. ld 79 103 To locate your nearest dealer call 1 877 737 7172 or visit www victorymotorcycles com Victory Motorcycles 2100 Highway 55 Medina MN 55340 Part No 9926232 Rev 01 Printed in USA
82. lebar Components 22 Handlebar Controls 30 Handlebar Controls 31 Handlebar Position HIGH BALL 73 Headlight Aim Adjustment 76 Headlight Aim Inspection 76 Headlight Lamp Replacement 77 Helmet 056 2222 13 Identification Number Engine 24 Identification Numbers Record 98 Ignition Key 24 Ignition Key Record 98 Ignition 5 24 Indicator 25 Information 5 21 Inspections 34 44 Instrument Cluster oeste 25 29 K Key ee E PES eS 24 L Labels Safety amp Information 21 Leather os etre tret e eas 82 M Maintenance Record 99 100 Maintenance Requirements 51 Maintenance 52 Maintenance 52 Maintenance 51 Maintenance 51 Maintenance Safety 19 Metric Display esae sews 26 N L Dice copies uscd 26 29 Mode Button pess cx e hou emen 30 Modifications ss 2255555 2 03 Va e RS 15 Motorcycle
83. mfort Always wear a helmet that meets or exceeds established safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Laws in some areas require that you wear an approved helmet Head injuries are the leading cause of fatalities in accidents involving motorcycles Statistics prove that an approved helmet is the most effective protection in preventing or reducing head injuries Wear eye protection to protect eyes from wind or airborne particles and objects Laws in some areas require that you wear eye protection VICTORY recommends that you wear approved Personal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eyewear is kept clean All riders should wear bright or light colored and or reflective clothing to improve visibility to other motorists A motorist s failure to see or recognize a motorcycle is the leading cause of automobile motorcycle accidents Wear gloves a jacket heavy boots and long pants to prevent or reduce injury from abrasions lacerations or burns should the motorcycle fall Wear boots with low heels as high heels can catch on pedals or footrests The combination of boots and pants should completely cover legs ankles and feet protecting skin from engine and exhaust system heat Do not wear loose flowing clothing or long boot laces as they can catch on handlebars levers or footrests or they can become entangled in th
84. n 70 F Fastener 44 Finish Care Suede Paint Matte Clear Coat 79 Fluid Fr nt Brake sese adaa eais 67 Rear Bfake iiss x cee E E O hi WIN n n a00 67 Fluid Level Front 39 Fluid Level Rear 41 Fork Inspection esset bae t rer 61 Front Axle 62 Front Brake 31 39 Front Fork 61 Fuel Cap ACCESS ose rope desee d ye a da 32 Fuel Fill Height ssa eset RA eres 46 Fuel Filters 62 Fuel Hose Inspection 62 Fuel Hose Rail and Connections 37 Fuel Eeyel 5 s eben EY REA RR 37 Fuel Safety iu ios ze echo 18 Fuel Stabil Zef Z si espe RE ecw 83 Fuel System Maintenance 62 63 Fuel System 46 Fuel Tank Removal Installation 63 Fuse Recommendations 75 Fuse 75 101 Index G Gasoline Safety le DR ees 18 Gear Shift 32 Gear Shift Pedal 66 Gear Shifting 47 48 Gross Vehicle Weight Rating 14 Wa eya e ARE na D CI 14 H Halogen Lamps eren mmn TI Hand
85. nded oil through the oil fill cap See page 36 12 Reinstall the oil fill cap NOTICE After an oil change the low oil pressure display remains illuminated longer than usual Revving the engine while the low oil pressure display is illuminated can damage the engine 13 Start the engine and allow it to idle for several minutes Stop the engine 14 Check for leaks around the drain plug and oil filter Check the oil level and adjust if needed See page 36 15 Recycle used oil and oil filter appropriately 53 Maintenance Engine Compression Check engine compression periodically to document engine wear and condition For engine compression check procedures and special tools required see the VICTORY Service Manual or contact an authorized VICTORY dealer Air Filter Replace the air filter element at the intervals recommended in the periodic maintenance table See page 52 Replace the element any time it becomes extremely dirty or contaminated Tip Inspect the air filter often if riding in unusually wet or dusty conditions 1 Remove the air filter access cover and air filter element using the universal tool provided under the left side cover or a 2 Phillips screwdriver 2 To remove debris from the element use low pressure air and blow from the rear forward CAUTION Wear face protection when using pressurized air 3 Do not apply air filter oil to the paper element Apply a small amount of lubricant to the
86. not followed the procedure set above your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Vehicles registered to government officials or military personnel on assignment outside of the country where the vehicle was purchased will continue to be covered by the Limited Warranty Please work with your dealer to resolve any warranty issues Should your dealer require any additional assistance they will contact the appropriate person at VICTORY MOTORCYCLES This warranty gives you specific legal rights and you may also have other rights which vary from state to state or in different countries If any of the above terms are void because of federal state local law all other warranty terms will remain in effect For questions call VICTORY MOTORCYCLES Customer Assistance United States amp Canada 1 877 737 7172 French 1 800 268 6334 89 Warranties otorcycle Noise Regulation Tampering with noise control systems is prohibited Federal law prohibits the following acts or causing thereof The removal or rendering inoperative by any person other than for the purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or The use of the vehicle after such device or element of design has been removed or rendered
87. ntainer and the area around the reservoir cover with a clean cloth NOTICE Brake fluid will damage painted surfaces and plastic parts Always clean spilled brake fluid immediately with water and a mild detergent Remove the reservoir cover and gasket Carefully add fluid to the recommended level Reinstall the reservoir gasket and cover DO dm Reinstall the side cover 67 Maintenance Brake Systems Brake Lever Lubrication Lubricate at the intervals recommended in the periodic maintenance table See page 52 1 Remove the right side mirror 2 Remove the brake lever pivot nut 10 mm wrench or socket and pin 4 mm hexagonal wrench Note the direction the plunger is installed if removing Proper direction is critical for brake function 3 Remove any old grease and dirt from the lever and housing Large diameter end toward lever 4 Lubricate the lever and pivot pin with VICTORY Purpose Grease or equivalent 5 Reinstall the lever and pivot pin Torque 52 in lbs 6 Nm 6 Reinstall the pivot nut Torque 52 in lbs 6 Nm 7 Check front brake lever movement See page 39 8 Reinstall the right side mirror and adjust Brake Lines Inspect all brake hoses and connections for dampness or stains from leaking or dried fluid Tighten any leaking connections and replace components as necessary Torque fasteners to specification See the VICTORY Service Manual or your authorized VICTORY dealer Brake Pa
88. nter store the motorcycle to prevent damage to the fuel system and the battery and to protect components from corrosion or deterioration During storage you might use products that are potentially hazardous such as fuel stabilizer When using any of these products follow the instructions and warnings on the product packaging This section includes instructions for preparing the motorcycle for storage maintaining it during storage and removing it from storage Storage Area Preparation Choose a dry well ventilated storage location inside a garage or other structure if possible The location should have a firm flat surface and allow enough space for the motorcycle To best preserve tire condition The storage area should have a relatively constant and moderate temperature The storage surface should be free of oil and gasoline The motorcycle should not be near a heat source or any type of electric motor Clean and Protect the Motorcycle To prepare the motorcycle for storage begin by cleaning and polishing the motorcycle as outlined beginning on page 78 Polish chromed and other metal surfaces Apply protectant to exposed rubber vinyl and plastic parts Do not apply rubber protectant to the tire tread surfaces Fuel Stabilizer Using a mixture of fuel and the recommended amount of VICTORY Premium Carbon Clean Plus or other gasoline stabilizer fill the fuel tank to a level just below the bottom of the fuel filler insert Rid
89. om the top of Increase Decrease shock to INCREASE preload firm or Adjuster Preload Preload counter clockwise to DECREASE preload Nut lower softer more firm softer Recheck the preload measurement after adjusting Tighten the lock nut securely against the adjuster nut Reinstall the fuse box bracket and tighten the bolts securely Reinstall the fuse box and side cover Maintenance Rear Suspension Swing Arm and Rear Axle Inspection 1 Sit in the operator s seat and slowly bounce the rear suspension a few times Make sure the suspension moves freely without binding 2 Elevate and support the rear of the motorcycle with the wheel slightly above the ground Use an appropriate motorcycle support placed securely under the frame CAUTION Make sure the motorcycle is stable when elevated Injury may occur if the motorcycle tips or falls 3 Grasp the rear tire and attempt to move the wheel side to side f there is movement at the rear axle inspect the wheel bearings and rear axle See the VICTORY Service Manual or your authorized VICTORY dealer f there is movement at the front of the swing arm inspect the swing arm pivot bushings bearings and pivot shaft nut torque See the VICTORY Service Manual or your authorized VICTORY dealer 4 With the transmission in neutral slowly rotate the rear wheel If the wheel does not rotate smoothly inspect the wheel bearings rear axle belt adjustment and wheel alignment S
90. op run switch is on RUN and the transmission is in neutral or the clutch is disengaged lever pulled in toward handlebar Stop Run Switch Throttle Control Grip Starter Button Front Brake Lever Throttle Control Grip Twist the throttle control grip toward your body to increase engine speed Twist the grip away from your body to decrease engine speed When you release the grip it returns to the idle speed position Front Brake Lever Pull the lever toward the handlebar to apply the front brake Always follow proper braking procedures See page 49 To maximize braking effectiveness use the front and rear brakes together 31 Instruments Features and Controls Fuel Cap Use the ignition key to open and close the fuel cap Follow proper fueling procedures See page 46 Tip Prime the fuel pump if the tank is completely empty Open the fuel cap 1 Lift the key slot cover on the fuel cap and insert the key 2 Turn the key clockwise while pushing downward Fuel Key Slot Cover lightly The latch will release and allow you to open the cap Close the fuel cap 1 Insert the key into the cap Turn the key clockwise and press downward on the cap 2 Turn the key counter clockwise while pushing downward lightly 3 Remove the key and close the key slot cover Gear Shift Pedal To shift to a lower gear press down on the gear shift pedal To shift to a higher gear lift up on the gear shift pedal See page 47 Rear
91. orcycle This section contains safety information specific to the VICTORY motorcycle as well as information about general motorcycle safety Anyone who rides the motorcycle operators and passengers must follow these safety precautions Motorcycling has inherent risks You can minimize those risks but you can t eliminate them completely Even if you re an experienced motorcycle operator or passenger read all of the safety information in this manual before operating the motorcycle Take a rider education course from the Motorcycle Safety Foundation or another qualified instructor The course will help you develop or refresh your expertise in safe riding habits through instruction and riding For information on Motorcycle Safety Foundation rider education courses in your area call 1 800 446 9227 or visit their web site at www msf usa org Read and understand all information in this rider s manual Observe all maintenance requirements specified in this manual For assistance see the VICTORY Service Manual or your authorized VICTORY dealer Design characteristics affect how you should ride the VICTORY motorcycle The motorcycle is designed for on road use with one rider and one passenger See the manufacturer s label on the left side of the frame at the steering head The label contains the Vehicle Identification Number VIN and Gross Vehicle Weight Rating GVWR and Gross Axle Weight Rating GAWR information Never exceed th
92. otorcycle to ensure the best performance and longevity of the engine and other components Information includes Engine Break in Period Accelerating Fueling and Fill Height Braking e Starting the Engine Stopping the Engine Shifting Gears Parking Follow all safe riding practices outlined in the safety section See page 7 During the first 500 miles 800 km critical engine parts require special wear in procedures so they seat and mate properly Read understand and use the following rules for operating the motorcycle during the first 500 miles 800 km NOTICE Do not put unnecessary load on the engine during the first 500 miles 800 km Avoid prolonged full throttle operation or any condition that creates excessive engine heat Engine Break in Period NOTICE If engine trouble should occur during the engine break in period consult the maintenance section of the Rider s Manual the VICTORY Service Manual or an authorized VICTORY dealer immediately Failure to perform the initial maintenance as recommended could result in less than desirable engine performance in the future Perform the initial maintenance as recommended Odometer Reading Instructions Miles Kilometers 0 90 0 145 Do not operate for extended periods of time at throttle positions above 1 3 throttle Vary the engine speed frequently Do not operate for extended periods of time at any one throttle position 90 300 145 483 Do not operate fo
93. p to stop The action should be smooth but not loose Make sure wires hoses and control cables do not interfere with smooth steering 3 Position the front wheel straight ahead Grasp the front forks near the front axle and attempt to move the wheel front to back If there is front to back movement at the steering head the steering head bearings should be inspected lubricated and adjusted Lubricate the steering head bearings at the recommended intervals even if there is no front to back movement at the steering head See the VICTORY Service Manual or your authorized VICTORY dealer 4 Turn the handlebars fully to the right or left Grasp the front tire and attempt to move the wheel side to side If there is movement at the front axle inspect the wheel bearings and front axle See the VICTORY Service Manual or your authorized VICTORY dealer 5 Slowly rotate the front wheel If the wheel does not rotate smoothly inspect the wheel bearings front axle and brakes See the VICTORY Service Manual or your authorized VICTORY dealer Fuel System CAUTION Always observe all fuel safety procedures when inspecting or servicing the fuel system See page 18 Fuel Hose Inspection Inspect the fuel hoses for cracks or damage Inspect hose connections at the fuel pump and at the fuel rail for dampness or stains that would indicate a fuel leak Crankcase Ventilation Hose Inspection Remove the operator s seat and fuel tank Inspect the crankcase ventil
94. place any damaged sticky or sluggish cable 1 Disconnect the cable at the throttle body 2 Apply a light film of VICTORY Purpose Grease or equivalent to the barrel end 3 Reconnect the cable and adjust freeplay as needed 64 Maintenance Clutch Mechanical Mechanical Clutch Lever Freeplay 1 Remove the right side cover Clutch 2 While holding the cable loosen the adjuster lock nut turn the cable adjuster until clutch lever freeplay is 0 5 1 5 mm then tighten the lock nut securely 3 Reinstall the side cover 4 Verify that the safety switch activates properly The engine should not start in gear with the clutch lever released Mechanical Clutch Lever Lubrication 1 Remove the right side cover Loosen the clutch cable adjuster lock nut 2 Turn the cable adjuster all the way inward to provide maximum lever freeplay 3 Remove the clutch lever pivot nut and screw Disconnect the clutch cable from the clutch lever 4 Remove any old grease and dirt from the lever and housing Lubricate the clutch lever and pivot screw with VICTORY Moly Assembly Grease or VICTORY All Purpose grease 5 Reconnect the clutch cable Reinstall the lever pivot screw and nut Hold the screw down and torque the nut to 40 in Ibs 5 Nm 6 Adjust clutch lever freeplay Mechanical Clutch Cable Lubrication Lubricate the cable ends at the intervals recommended in the periodic maintenance table See page 52 NOTICE
95. r Follow the instructions provided with the meter Required Data Tension Span 658 3 mm All Models 48 3 Hz 1 Belt width 28 mm Belt mass constant 9 1 Drive Belt Wear Analysis LZ E Internal tooth cracks External tooth cracks Missing teeth Chipping not serious hairline OK to run but Replace belt Replace belt OK to run but monitor monitor condition condition RP peanonoog UU ERIT EE E E Fuzzy edge cord Hook wear Stone damage Bevel wear outboard edge OK to run but monitor Replace belt Replace belt if damage is only OK to run but condition on edge monitor condition 39 Maintenance Drive Belt Tension Inspection 1 2 CAUTION Make sure the motorcycle is stable when elevated Injury may occur if the motorcycle tips or falls Rule 3 Elevate and support the rear of the motorcycle with the wheel slightly above the ground Use an appropriate motorcycle support placed securely under the frame Place the transmission in neutral Drive Belt Position the small o ring on the Belt Tension Gauge belt tension gauge directly over the 10 Ibs 4 5 kg mark on the plunger as shown Place a tape measure or rule next to the drive belt as shown Place the base of the tension gauge bracket squarely against the
96. r extended periods of time at throttle positions above 1 2 throttle Vary the engine speed frequently Do not operate for extended periods of time at any one throttle position 300 500 483 800 Do not operate for extended periods of time at throttle positions above 3 4 throttle At 500 800 Perform the initial maintenance as described in the maintenance section of the Rider s Manual This critical maintenance should be performed by an authorized VICTORY dealer Initial maintenance includes servicing all adjustments tightening all fasteners and changing engine oil 45 Operation Engine Break in Period Fueling and Fill Height Always heed fuel warnings See page 18 Always refuel on level ground with the sidestand down Use only the recommended fuel See page 98 Fill the fuel tank to a level just below the bottom of the fuel filler insert WARNING Overflows or spilled gasoline could contact a hot engine or exhaust system and cause a fire which could result in serious injury or death Do not allow gasoline to contact hot components Fuel expands in the fuel tank Do not overfill To prevent leaks make sure the fuel filler cap is properly seated and locked NOTICE Fuel can damage painted surfaces and plastic parts If gasoline spills on the any part of the motorcycle immediately rinse it off with water Priming the Fuel System If the motorcycle runs out of fuel prime the fuel system before attempting to rest
97. recommends the use of only VICTORY Semi Synthetic 20W 40 oil Synthetic 15W 60 oil or an equivalent oil designed for use with wet clutches such as those with a JASO MA rating Service Manual Availability See your dealer to purchase a VICTORY Service Manual for your motorcycle Identification Numbers Record important identification numbers below Vehicle Identification Number Located on right side of steering head see page 21 Engine Identification Number Located on crankcase behind rear cylinder Ignition Key Number Stamped on shaft of key Model Number Located on left side of steering head 98 Maintenance Record SERVICE PERFORMED COMMENTS MILES KM DATE PERFORMED BY 99 Maintenance Record SERVICE PERFORMED COMMENTS MILES KM DATE PERFORMED BY 100 A About the Rider s Manual 7 ACCeler tilg 4 A H n l n e 49 Accessories How to Choose 17 Accessory 14 15 Air Filter ea ee dae a Be owls wens 54 Apparel Protective 13 Axle Inspection 62 Axle Inspection 61 B Battery P 74 75 Battery Removal 74 Ch rgihg i dct e eerie 74 Connecting Cables
98. remely hot water Do not wash the motorcycle while the surface is hot and avoid washing the motorcycle in the hot sun Minerals in the water may be difficult to remove once dried on the surface of the motorcycle Do not allow spilled gasoline motor oil or brake fluid to stand on the paint Remove these substances immediately by rinsing with water Use a soft cloth to absorb any remaining residue and dab dry To remove bug remnants or road tar use only products that are specifically designed for this purpose Follow the product manufacturer s recommendations to prevent potential damage to the finish Follow with a wash using the methods described in this section Always brush away any ice or snow do not scrape off Chips or scratches should be repaired promptly to prevent corrosion Cleaning and Storage Polished Aluminum Care When a VICTORY motorcycle is new the polished aluminum wheels hand levers and shifter shine like chrome Ultraviolet UV rays and oxidation will cause polished aluminum to grow dull however if it s not properly polished and protected VICTORY Awesome Metal Polish will clean polish and protect these aluminum surfaces This metal polish will restore that factory chrome like shine and leave a protective coating that resists future oxidation for several months 1 Shake the polish container well before using 2 Apply the product with a terry cotton or microfiber cloth or pad 3 Rub gently until the black
99. rnia new motor vehicles must be designed built and equipped to meet the state s stringent anti smog standards VICTORY must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your motorcycle Your emission control system may include parts such as the fuel injection system the ignition system catalytic converter and engine computer Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists VICTORY will repair your motorcycle at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage Class motorcycles 280 and larger for a period of use of five 5 years or 30 000 kilometers 18 641 miles whichever first occurs If an emission related part on your motorcycle is defective the part will be repaired or replaced by VICTORY This is your emission control system DEFECTS WARRANTY Owner s Warranty Responsibilities As the motorcycle owner you are responsible for the performance of the required maintenance listed in your Rider s manual VICTORY recommends that you retain all receipts covering maintenance on your motorcycle but VICTORY cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance You are responsible for presenting your motorcycle to a VICTORY dealer as soon
100. rottle freeplay as needed 1 Hold the adjuster nuts securely and loosen the lock nuts on both cables Turn the lock nuts away from the adjuster nuts as far as possible 2 Turn both adjuster nuts toward the lock nuts as far as possible for maximum freeplay in both cables Adjuster Nut Lock Nut 3 Turn the adjuster on the throttle opening cable front cable away from the lock nut until throttle freeplay is 2 4 mm 4 To adjust the closing cable rear cable move the throttle grip back and forth continuously while turning the adjuster slowly outward just until freeplay is removed Then turn the adjuster inward one full turn 5 Turn the lock nuts on both cables until they are seated against the adjuster nuts Hold each adjuster nut and tighten each lock nut securely 6 Measure throttle freeplay 7 Start the engine with the transmission in neutral Turn the handlebars fully to the left and to the right Engine idle speed should not change If idle speed changes inspect for a damaged cable incorrect routing or incorrect adjustments Throttle Cable Lubrication Lubricate the cable ends at the intervals recommended in the periodic maintenance table See page 52 NOTICE External casings are factory lubricated Additional lubrication could be detrimental to cable performance Verify proper routing and smooth movement Inspect for damage to the external casing and inspect exposed cable wire for fraying kinks or corrosion Re
101. s environmental conditions and or contamination for which they were not designed or not intended including but not limited to the following items Wheels and tires Finished and unfinished surfaces Suspension components Fuelinjectors Throttle body components Brake components Engine components Seat components Drive belts Clutches and components Hydraulic components and fluids Steering components Circuit breakers Fuses Batteries Electronic components Light bulbs Sealed beam lamps Spark plugs Filters Sealants Lubricants Coolants Bushings Bearings 86 Warranties Victory Motorcycles Warranty Policy Warranty Coverage And Exclusions Limitations Of Warranties And Remedies LUBRICANTS AND FLUIDS 1 Mixing oil brands or using non recommended oil may cause engine damage We recommend the use of VICTORY MOTORCYCLES engine oil 2 Damage or failure resulting from the use of non recommended lubricants or fluids is not covered by this warranty This warranty provides no coverage for personal loss or expense including mileage transportation costs hotels meals shipping or handling fees motorcycle pick up or delivery replacement rentals loss of vehicle use loss of profits or loss of vacation or personal time THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE AT VICTORY MOTORCYCLES OPTION REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS COMPONENTS OR PRODUCTS THE REMEDIES SET
102. sing an appropriate motorcycle lift or a block of wood or steel placed securely under the frame 2 Move the sidestand upward to its stored position CAUTION Wear face protection The sidestand return spring is under tension and can injure your eyes and face when released 3 Hold the nut and remove the sidestand pivot bolt and sidestand return spring Wipe any old grease and dirt from the sidestand frame and pivot bolt 4 Lubricate the sidestand the pivot bolt and the ends of the spring with VICTORY All Purpose Grease or equivalent 5 Reinstall the sidestand spring and place the sidestand on the mounting boss with the stand in the stored up position Install the pivot bolt and tighten it while holding the nut Torque 35 ft lbs 47 Nm 6 Verify that the sidestand moves freely through its pivot range 77 Cleaning and Storage VICTORY Cleaning Products This section provides tips on the very best way to clean polish and preserve every surface of your beautiful new VICTORY motorcycle We recommend the use of our VICTORY cleaning and polishing products and accessories which have been specially designed to offer the best care possible for your VICTORY motorcycle In addition to the products recommended in this section for cleaning and polishing VICTORY also has specialty products for removing scratches scuffs and swirls enhancing black and silver engines cleaning engines tires and wheels
103. specially when ownership changes If your rider s manual is misplaced or damaged please purchase a replacement from your VICTORY dealer All references in this manual to RIGHT LEFT FRONT or REAR are from the operator s perspective when seated in a normal riding position If you have questions about the operation or maintenance of your motorcycle after you ve read this manual please see your VICTORY dealer To locate the nearest authorized VICTORY dealer call 1 877 737 7172 or visit www victorymotorcycles com VICTORY motorcycles comply with all federal state and local safety and emission regulations for the area of intended sale Safety About the Rider s Manual AWARNING Failure to follow recommended precautions and procedures could result in severe injury or death Always heed all safety precautions and follow all operation inspection and maintenance procedures outlined in this manual This rider s manual contains information that is essential to safe riding and proper maintenance of your VICTORY motorcycle Anyone who uses the motorcycle operators and passengers must read the rider s manual before riding Carefully read and understand the information found in the Safety section Understand and follow the procedures outlined in the Maintenance section to keep your VICTORY motorcycle in top condition on the road or in storage Bring the manual with you when you ride Following the precautions and procedures in the manual will add
104. t broken or missing spokes if equipped To identify loose spokes grasp each spoke and try to move it side to side or up and down All spokes should be equally tight and have the same amount of flex Tighten loose spokes and replace bent broken or missing spokes see an authorized VICTORY dealer WARNING Spokes adjusted or replaced improperly could distort the wheel make the motorcycle difficult to handle and cause loss of control Wheels Inspect both wheels for cracks or damage and replace damaged wheels promptly Do not operate the motorcycle if wheels are damaged or cracked See the VICTORY Service Manual or your authorized VICTORY dealer Exhaust System Check the exhaust system for stains from leaking exhaust gasses Replace damaged or leaking exhaust gaskets See the VICTORY Service Manual or your authorized VICTORY dealer Check all exhaust system fasteners 1 Tighten exhaust header flange nuts Torque 12 ft lbs 16 Nm 2 Tighten muffler mounting screws Torque 18 ft lbs 24 5 Nm 3 Tighten the support bracket nut Torque 35 ft lbs 47 5 Nm 4 Tighten muffler clamps Torque 31 ft lbs 42 Nm Sa t 1 S Set 9 1 amp ee 4 70 Spark Plugs Spark Plug Recommendations Replace spark plugs at the intervals recommended in the periodic maintenance table See page 52 Always replace spark plugs in pairs Spark Plug Specifications Spark Plug Type NGK DCPR6E Spark Plug Gap
105. t be of a breathable material to prevent moisture build up which can cause oxidation of metal surfaces Protection from Rodents If the motorcycle will be stored in an area where mice are a concern rural areas barns sheds etc take extra measures to deter infestation This may include placing a screen mesh over any intake or exhaust openings 84 Cleaning and Storage Removal From Storage Ur ode p Remove the cover and any intake or exhaust coverings Unlock the front forks if locked Verify that tire pressure is at specification Install the battery and perform an electrical inspection Check the oil level If the motorcycle was stored in an area subject to wide swings in temperature and humidity such as outdoors change the engine oil before starting the engine See page 53 beginning with step 3 NOTICE During storage temperature and humidity changes can cause condensation to form in the 10 crankcase and mix with engine oil Running the engine with oil that contains condensation can cause engine damage Inspect the storage area for signs of fluid leaks Identify and perform service to any leaking components Install new spark plugs if necessary Perform the pre ride inspections See page 34 Perform a road test See page 51 Wash and polish the motorcycle Wax polish or apply protectant to appropriate components 85 Warranties Victory Motorcycles Warranty Policy Limited Warranty Vic
106. tart to allow the oil to reach all areas requiring lubrication before the engine is put under load 7 Leaving the throttle closed press and hold the starter button to start the engine Release the button promptly when the engine starts If the engine does not start within 10 seconds release the starter button Wait five seconds then try again Tip Hold the starter button for as short a time as possible to minimize battery drain Do not hold the starter button for more than 10 seconds at one time 8 If either the check engine indicator or the low oil pressure display in the multi function display remains on after the engine starts stop the engine See page 25 Tilt Sensor The tilt sensor if equipped stops the engine if the motorcycle tips beyond 45 degrees to one side If this occurs the check engine light will also illuminate To restart the engine cycle the ignition switch to the OFF position wait 10 seconds then restart the engine Shifting Gears Recommended Shift Points Upshifting Accelerating Downshifting Decelerating Gear Change Recommended Gear Change Recommended Speed Speed 1102 18 MPH 29 km h O D to 5 if equipped 50 MPH 80 km h 2to3 30 MPH 48 km h 5 to 4 35 MPH 56 km h 3 to 4 40 MPH 64 km h 4 to 3 25 MPH 40 km h 4to5 50 MPH 80 km h 3 to 2 15 MPH 24 km h 5 to O D 60 MPH 97 km h 2 to 1 10 MPH 16 km h if equipped 47 Operation Shifting Gears WAR
107. ter tightening the axle If alignment is incorrect repeat steps 4 8 Pump the rear brake pedal several times to reset brake pad distance Maintenance Rear Suspension Rear Shock Preload Ride Height Inspection Set preload with accurate load conditions before riding to ensure optimum handling safety and ride quality A shock absorber preload wrench PV 43507 is designed specifically for adjusting the preload on your motorcycle The tool is available from your dealer Have an assistant help with this procedure 1 Verify that tire pressure is at specification See page 69 2 Load the motorcycle with all intended cargo Wearing your riding gear bring the motorcycle to the upright position and sit on the operator s seat If you plan to carry a passenger have the passenger with riding gear sit on the passenger seat 3 Compress the rear suspension a few times by pushing on the seat and slowly releasing Make sure the suspension moves freely without binding 4 With as much of your weight on the seat as possible have your assistant measure the distance from the floor to the rearmost flat section of the right side frame cradle See illustration 5 With the motorcycle in the upright position preload should be as specified in the table below If the measurement differs adjust the preload Gear Passenger Operator Models differ in appearance but locations are the same as shown Upright position with weight of op
108. the new fuse firmly in its place 4 Reinstall the fuse box cover with the double cutout toward the front of the motorcycle 1 Lift Up Lever To Remove Fusebox Pour retirer la boite a fusibles 5 Reinstall the fuse box and side cover NOTICE Use fuses with the recommended amperage to avoid damage to the electrical system Fuse Recommendations Engine ECM 15 amp Fuel Pump 10 amp Headlamp Brake Lamp 20 amp Tail Lamp Flashers Indicator Lamp Horn 15 amp Ignition Gauges 15 amp Accessory Fuse for emergency use motorcycle will operate 15 amp without fuse 75 Maintenance Headlight Aim Inspection The top edge of the high beam must be 3 inches High Beam 7 6 cm below the height of the headlight 25 ft 7 6 m housing parting line and centered straight ahead at s gt 25 feet 7 6 m 3 in 7 6 cm 1 Verify that tire pressure is at specification See page 69 2 Verify that rear suspension ride height preload is at specification Include rider passenger if applicable and cargo when setting preload See page 59 3 Position the motorcycle on a level surface with the headlight 25 feet 7 6 m from a wall With the operator and passenger if applicable on board bring the motorcycle to the fully upright position 4 Move the ignition switch to the ON position and switch the headlamp to high beam Observe the headlight aim on the wall 5 Make any necessary adj
109. tion e Obscure lights or reflectors Bulky or large accessories can cause instability due to the lifting or buffeting effects of wind and loss of control Do not install electrical accessories that exceed the capacity of the motorcycle s electrical system Never install higher wattage light bulbs than those supplied as original equipment An electrical failure could result and cause hazardous loss of engine power or lights or damage to the electrical system Use only genuine VICTORY accessories designed for your model 17 Safety Fuel and Exhaust Safety AWARNING Gasoline is highly flammable and explosive under certain conditions Always exercise extreme caution whenever handling gasoline Always turn off the engine before refueling Always refuel outdoors or in a well ventilated area Open the fuel cap slowly Do not overfill the tank Do not fill the tank neck Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored Gasoline and gasoline vapors are poisonous and can cause severe injury Do not swallow gasoline inhale gasoline vapors or spill gasoline If you swallow gasoline inhale more than a few breaths of gasoline vapor or get gasoline in your eyes see a physician immediately If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing If gasoline spills on the any part of the motorcycle imme
110. to your enjoyment and help keep you riding safely If you lose or damage this manual you can purchase a new one through any authorized VICTORY dealer The rider s manual should be considered part of the motorcycle and remain with it if sold Safety Safety Terms and Signal Words The following signal words and symbols appear throughout this manual and on your vehicle Your safety and the safety of others is involved when these words and symbols are used Become familiar with their meanings before reading the manual A The safety alert symbol indicates a potential personal injury hazard DANGER A DANGER indicates a hazardous situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION A CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury NOTICE A NOTICE indicates a situation that could result in property damage The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard O The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard Safety Safe Riding Practices AWARNING Improper use of this motorcycle can result in serious injury or death to you your passenger and others To minimize the risk of injury read and understand the information contained in this section before operating the mot
111. tory Motorcycles Division Polaris Industries Inc 2100 Highway 55 Medina Minnesota 55340 gives a TWO YEAR LIMITED WARRANTY on all components of your VICTORY motorcycle against defects in material or workmanship This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser This warranty is transferable to another owner during the warranty period through an authorized VICTORY MOTORCYCLES dealer but any such transfer will not extend the original term of the warranty The duration of this warranty may vary by international region based upon local laws and regulations Registration At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to VICTORY MOTORCYCLES within ten days of purchase Upon receipt of this registration VICTORY MOTORCYCLES will record the registration for warranty No verification of registration will be sent to the purchaser as the copy ofthe Warranty Registration Form will be your proof of warranty coverage If you have not signed the original registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR MOTORCYCLE IS REGISTERED WITH VICTORY MOTORCYCLES Initial dealer preparation and set up of your motorcycle is very important in ensuring trouble free operation Purchasing a vehicle in the crate or without proper dealer set up
112. trol Engaged if equipped Not used 25 Instruments Features and Controls Instrument Cluster Multi Function Display Use the mode button to toggle through the NI Trip 12 Time Range RPM modes of the multi function display Press and pa pa n T ha hold the mode button to reset the trip AMi Inst 5peedL odometers average fuel economy average speed and trip hour meter Modes Available Standard Modes Accessory Modes Odometer Trip Odometer 2 Trip Odometer 1 Average Fuel Economy Tachometer Instantaneous Fuel Economy Gear Indicator Trip Hours Clock Average Speed DC Voltage Ambient Air Temperature Display Units Standard Metric The display can be changed to display either standard or metric units of measurement Tip To exit the set up mode at any time wait 10 seconds The display automatically exits and returns to the odometer display Standard Display Metric Display Distance Miles Kilometers Fuel U S Gallons Liters Imperial Gallons Temperature Fahrenheit Celsius Time 12 Hour Clock 24 Hour Clock 1 Turn the key to the OFF position 2 Press and hold the mode button while turning the key to the ON position 3 When the display flashes the distance setting tap the mode button to advance to the desired setting 4 Press and hold the mode button to save the setting and advance to the ne
113. ult in a glossy finish Never clean matte finishes with a pressure washer as this will further imbed contaminants into the clear coat and may damage labels and decals 79 Cleaning and Storage G loss Clear Coat Finish Care The Axalta Sports and Equipment Finish System was used to provide the original gloss finish on your motorcycle This finish system provides superior protection against the elements To maximize the benefits of this system use the following guide to care for the gloss finish on your motorcycle 80 During the first 30 days when the finish is still fresh clean the motorcycle with a water rinse only Do not wax the motorcycle for the first 60 days Doing so can cause loss of the gloss After 60 days use only waxes designed for new clear coat finishes Do not use pressurized water to wash the motorcycle When paint is still fresh pressurized water could damage the finish If using a pressure washer is unavoidable keep the spray nozzle at least 24 inches 60 cm away from the surface of the motorcycle Wash your motorcycle often especially when exposed to salty dusty acidic or alkaline environments Use warm or cool water and a soft cloth for cleaning Use soaps that are non abrasive and have a neutral pH non acidic non alkaline detergents Do not use solvent based solutions Do not use a dry cloth to remove dust Do not use a stiff bristle brush which can scratch the surface Do not wash with ext
114. use loss of control Distribute weight evenly on both sides of the motorcycle Maintain even weight distribution by checking accessories and cargo to make sure they re securely attached to the motorcycle before riding and whenever you take a break from riding Uneven weight distribution or accessories or cargo that shift suddenly while you re riding can make the motorcycle hard to handle can cause loss of control or cargo could fall from the motorcycle creating a hazard for surrounding vehicles Do not attach large or heavy cargo such as sleeping bags duffel bags or tents to the handlebars front fork area or front fender Cargo or accessories placed in these areas can cause instability due to improper weight distribution or aerodynamic changes and could cause loss of control Such items can also block air flow to the engine and cause overheating that can damage the engine Do not exceed the maximum cargo weight limit of any accessory see accessory instructions and labels Do not attach cargo to an accessory not designed for that purpose Either circumstance could result in an accessory failure that could cause loss of control Do not attach anything to the motorcycle unless specifically designed for that purpose by VICTORY 14 Safety Carrying Cargo Saddlebags When operating a motorcycle equipped with saddlebags Never ride at speeds exceeding 80 MPH 120 km h Depending on load and weather conditions the maximum safe
115. ustments to headlight aim Headlight Aim Adjustment yea 1 To adjust the headlamp vertically hold the headlamp XA jj Height of headlamp housing parting line HAMMER S shown firmly while loosening the adjustment bolt Adjust EE the headlamp and hold it firmly in position while NM tightening the bolt Vertical Torque 35 ft lbs 47 5 Nm Aa nen ey 2 To adjust the headlamp horizontally loosen the horizontal adjustment nut Adjust the headlamp and hold it firmly in position while tightening the nut Torque 28 ft lbs 38 Nm 3 Verify proper headlight aim Readjust if necessary Nut 76 Maintenance Headlight Lamp Replacement High intensity discharge HID lamps if equipped should be handled only by a trained technician wearing the appropriate protective gear See the VICTORY Service Manual or an authorized VICTORY dealer Halogen Lamps 1 Unplug the wiring harness from the back of the headlight lift the tab Be sure to pull on the connector not on the wiring Tip Avoid touching a halogen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot that will shorten the life of the lamp If a lamp is touched clean it thoroughly with denatured alcohol 2 Remove the spent lamp Apply dielectric grease to the socket and install a new lamp 3 Reinstall the wiring harness Sidestand Lubrication 1 Secure the motorcycle in a fully upright position u
116. verdrive Constant Mesh Primary Drive Gear Drive With Torque Compensator Primary Reduction Ratio 1 49 1 Gear Shift Pattern 1 Down 5 Up Internal Gear Ratios 1st Gear 3 13 1 2nd Gear 2 02 1 3rd Gear 1 50 1 4th Gear 1 20 1 5th Gear 1 1 6th Gear Overdrive 87 1 Final Drive Ratio 2 12 1 Clutch Type Front Wheel Type Size Rear Wheel Type Size Front Tire Type Size Wet Multi Plate Diaphragm Spring Wheels and Tires Cast 18 x 3 5 or Billet 18 x 3 0 Cast or Billet 18 x 8 5 Dunlop D418F Elite 3 130 70 R18 63H Tubeless Rear Tire Type Size Dunlop D419 Elite 3 250 40 R18 81V Tubeless Electrical Alternator 48 amp Maximum Output Battery YTX20HL BS 12 Volts 18 Amp Hour 310 CCA Fuse Engine ECM 15 amp Fuse Fuel Pump 10 amp Fuse Headlight Brake Light Lamps 20 amp Fuse Tail Light Lamps Flashers 15 amp Indicator Lamps Horn Fuse Ignition Gauges 15 amp Fuse Accessory 15 amp Bulb Headlight International High H11 Low H11 Bulb Taillight Non Serviceable LED Bulb Turn Signal R10W Auto Cancel System Bulb Indicator Non serviceable LED Tip Dimensions and specifications may vary with features options and accessories 95 Specifications VEGAS 8 BALL HIGH BALL GUNNER Dimensions Overall Length 96 9 in 93 4 in 93 4 in 246
117. weight without sinking into the parking surface Asphalt becomes soft in hot weather A sidestand can sink into soft asphalt and the motorcycle may fall When parking on asphalt in hot weather use a sidestand footrest CAUTION Hot engine and exhaust components can cause burns to skin and can ignite a fire if exposed to flammable materials Always park the motorcycle clear of flammable materials and where people are not likely to contact hot components 50 Maintenance Proper maintenance assures the highest level of safety durability and dependability for your motorcycle Have your VICTORY dealer perform the initial maintenance procedures when the motorcycle s odometer registers 500 miles 800 km e Review the safety related maintenance information See page 19 Perform the recommended periodic maintenance at the intervals specified in the periodic maintenance table See page 52 Initial Maintenance Performing initial maintenance will help ensure optimum engine performance for the entire service life of the engine Your dealer will change engine oil inspect all fluids and serviceable components ensure that all fasteners are tightened and make other adjustments as needed Major Maintenance For major repair information refer to the VICTORY Service Manual Major repairs typically require technical skills and specially designed tools Emission system service requires special tools and training and should be performed by your
118. ww msf usa org Table of Contents IntrodU GtiOH cieee ss oe wee ated anal kud d n hl ld d na ah ara 6 ae ee eee 7 Reporting Safety 1 20 Component 22 Instruments Features and 25 Pre Ride Inspections 34 Operation eek kk sd see k xd db duldani e fe od 45 51 Cleaning and 5 78 Warranties 86 Specifications xalka a ELE ae eee 94 Identification 98 Maintenance Record 99 101 Introduction Thank you for purchasing a Polaris vehicle and welcome to our world wide family of Polaris owners We proudly produce an exciting line of utility and recreational products Snowmobiles e All terrain vehicles ATVs Low emission vehicles LEVs e RANGERQ utility vehicles RZR sport vehicles VICTORY motorcycles INDIAN motorcycles e GEM electric vehicles For the safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this rider s manual Keep this manual with the motorcycle e
119. xt display option 5 Repeat the procedure to change remaining display settings 26 Instruments Features and Controls Instrument Cluster Multi Function Display Odometer The odometer displays total distance traveled by the vehicle Trip Odometers The ignition switch must be in the ON position to access the trip odometers The trip odometers Trip 1 and Trip 2 display total distance traveled since being reset To reset a trip odometer toggle to the trip odometer Press and hold the mode button until the meter resets Engine Speed Tachometer Engine speed displays in revolutions per minute RPM Gear Position A gear position displays only when the transmission is in gear and the motorcycle is moving Two dashes display if the stop run switch is in the RUN position and the motorcycle is not moving while in gear The dashes also display if the stop run switch is in the STOP position N displays when the stop run switch is in the RUN position and the transmission is in neutral Clock Tip The clock must be reset any time the battery has been disconnected or discharged Turn the key to the ON position Use the mode button to toggle to the odometer display Press and hold the mode button until the hour segment flashes Release the button With the segment flashing tap the mode button to advance to the desired setting Press and hold the mode button until the next segment flashes Release the button tnodo oe

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