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Service Manual

1. JCM Power Supply Unit Part VM 30 EDP 116125 or equivalent Turn on your palm and tap the DWN 03 icon The following screen will be displayed Program Download D USA33300 1D003 03 1 13 04 22 Qi e Le al When tapping the area A shown below the software information which is currently installed in the TAIKO unit will be showed Tap the area B and select the software you want to download Tap the Send button to start downloading When the downloading is complete the screen returns to the previous automatically 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 4 4 Cloning Using the Clone Harness the software can be copied from the Master TAIKO unit to Salve TAIKO unit Cloning 4 4 1 Required Items When cloning the following items are required TAIKO unit installed the cloning feature applicable software Master TAIKO unit to copy the software Slave Clone Harness Part 3280 05 52 EDP 124528 JCM Power Supply Unit Part VM 30 EDP 116125 or equivalent For the cloning features applicable software refer to the Software Informa tion Sheet If the master TAIKO unit is connected with the host machine the power supply unit is not required 4 4 2 Cloning Procedures Follow the steps below to clone 1 Connect the master TAIKO unit and the slave TAIKO unit as shown below Interface Maintenace Mainten
2. 5 3 4 Transport Motor Reverse Rotation Test Procedure Test the condition of the Transport Motor reverse rotation 1 Set the switch No 1 and 2 ON and supply the power to the TAIKO unit 2 Set the switch No 1 OFF to start the test Ther transport motor rotates reverse 3 If the Blue LED lamp blinks despite the number the test is completed No error is found If TAIKO s red LED lamp lights the Transport Motor has a problem 5 3 5 Aging Procedure 1 Setthe switch Nos 1 2 and 4 ON and supply the power to the TAIKO unit Set the switch No 1 OFF to start the test 2 TAIKO unit repeates the following operation LED lamp lights gt Motor rotates foward gt Motor rotates reverse 3 If an sensor error is found while aging the TAIKO stop the operation You can speci fied the error of the sensor with the number of the LED lamp blinks of Flashes Enterance Sensor Right Enterance Sensor Left Sensor Position Penetration Upper to Lower Right BLUE Penetration Lower to Upper Left BLUE 2006 Japan Cash Machine Co Ltd All rights reserved 5 7 S AALAVHO CHAPTER TAIKO Servic e Manual 5 3 6 Solenoid Test Procedure Test the condition of the solenoids 1 Set the switch Nos 1 2 3 and 4 ON and turn ON the power to the TAIKO unit 2 Set the switch No 1 OFF to start the test Then the TAIKO unit repeates the following operation Entrance Flapper On Off gt Exit Flapper On OFF If the Blue LED l
3. load Adjustment B Denomination Setting Mode Perform the accept inhibit setting for the banknote denomination based on the software for your country The default settings are to accept all denominations Accept Setting D HL 123 45 6 7 8 To perform the accept setting set DIP switch Nos 1 and 6 to ON and then turn on the power to the TAIKO unit After the LED flashes white set DIP switch No 1 to OFF to enter the setting mode Insert the denomination of banknote that you want accepted into the insertion slot The setting is registered if the LED remains lit light blue and the banknote is returned Insert the next denomination of banknote that you want accepted Inhibit Setting ON Wi To perform the inhibit setting set DIP switch Nos 1 6 and 7 to ON and then turn on the power to the TAIKO unit After the LED flashes white set DIP switch No 1 to OFF to enter the setting mode Insert the denomination of banknote that you want inhibit into the inser tion slot The setting is registered if the LED remains lit orange and the banknote is re turned Insert the next denomination of banknote that you want inhibited 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual The accept rej
4. MAG Board PUB 11 Only MAG Board PUB 11 Only 2006 Japan Cash Machine Co Ltd All rights reserved 6 3 AALAVHO CHAPTER 6 4 TAIKO Service Manual 6 3 Replacement of MAG Board PUB 11 Only The MAG board is mounted in the PUB 11 unit When replacing the MAG Board follow the instructions below 1 Take out a connector and two 2 screws from the MAG board 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 6 4 Replacement of Sensor Board When replacing the Sensor Board follow the instructions below 1 Take out two 2 screws from the both left and right side of the TAIKO unit 2 Removea Upper Lid Side Cover L and R Unplug two 2 connectors of the both left and right side of the transport unit M 9 2006 Japan Cash Machine Co Ltd AII rights reserved 6 5 AALAVHI CHAPTER TAIKO Service Manual 3 Remove the transport unit form the Lower Base 4 Take out three 3 screws each from the both side of the Transport Unit Remove the Center Guide 2006 Japan Cash Machine Co Ltd All rights reserved 6 6 TAIKO Service Manual 5 Remove the Feed Roller Assy of the both side of the Center Unit Take out three 3 washers each from the both side
5. See gt 5 4 TAIKO has not been cad O unit See gt 5 Cleaning adjusted pol Download the latest software program ld The software revision is old de 4 1 Download The bill that software Verify if the denomination issued year program is not supported is is appropriate in the software inserted information sheet Acceptor is not working Acceptor does not accept any bills Acceptance rate is low 2006 Japan Cash Machine Co Ltd All rights reserved 5 3 AALAVHO CHAPTER 5 4 TAIKO Servic e Manual Sympton Error Message Possible Causes Recovery Action Download the appropriate software program to the TAIKO unit See gt 4 1 Download D E Switch seni sonans the accepting setting properly ee gt 2 7 3 Denomination Setting All bills are returned Te Tae COSTE Set the command to accept set to inhibit CPU Sensor failure is Replace CPU Sensor Board See gt occurred Chapter 6 Replacement Procedure Clean all sensors See gt Cleaning Perform adjustment See gt 4 2 Adjustment CPU board failure Replace the CPU board See gt 6 Motor rotates a few times 1 Replacement of CPU board and stop Set the DIP Switch No 1 ON and DIP Switch setting i supply the power to the TAIKO unit Perform the DIP Switch TEST See gt 5 3 3 DIP Switch Test Details If the test result is NG replace the CPU board See gt 6 1 Replace of CPU board Replace the CPU board See gt 6 1 CPU board fail
6. 119581 KS 070 This is a reference paper to adjust TAIKO unit 2006 Japan Cash Machine Co Ltd All rights reserved S AALAVHO CHAPTER 5 5 12 TAIKO Servic e Manual 5 6 Product Support If you happen to experience any problems or errors with your TAIKO unit or have any inquiries regarding your unit consult with your nearest JCM contact as shown below Please be sure to make a note of the problem points andy symptoms or the content of your inquiry prior to making contact B Japan Japan Cash Machine Co Ltd Headquarters 3 15 Nishiwaki 2 Chome Hirano ku Osaka 547 0035 Japan Phone 81 66 703 8406 Fax 81 66 704 7843 URL www jcm hg co jp E Americas Oceania JCM American Corporation 925 Pilot Road Las Vegas NV 89119 U S A Phone 1 702 651 0000 Fax 1 702 644 5512 e mail customerservice jcm american com URL www jcmamerican com E Europe Russia Middle East Africa Japan Cash Machine Germany GmbH Miindelheimer Weg 60 D 40472 Diisseldorf Germany Phone 49 211 530645 0 Fax 49 211 530645 65 e mail support jcm germany com URL www jcm germany com B UK Ireland JCM United Kingdom Ltd Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1EJ UK Phone 44 870 770 2863 Fax 44 190 837 7834 e mail info jcm uk com URL www jcm uk com E Asia other than Japan JCM Gold HK Ltd Unit 1 7 3F Favor Industrial Centre 2 6 Kin Hong
7. 5 2 2 Adjustment Troubles Software does not match with the currency Sensor needs to be cleaned and adjusted DIP Switch is broken Cannot enter the Test Mode Symptom Error Message Possible Causes Recovery Action Reference paper is wrong Use the reference paper KS 070 for TAIKO Adjustment Error Replace the CPU Sensor board CPU Sensor board failure See gt Chapter 6 Replacement Procedure 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 5 2 3 Communication Sympton Error Message Possible Causes Recovery Action n all DIP Switches OFF and DIP switch setting is wrong supply the power to the TAIKO unit ONCE EE Connect all connector properly not connected properly Verify if the connector pin is any Cannot communicate with Connector pin is broken bend broken or missing Replace the CPU board as required 1 Replacement of CPU board Verify if the interface is appropriate Interface is wrong with Host If wrong set the interface properly See gt 2 7 DIP Switch When you cannot solve the problem even if you follow the in struction above please contact JCM See gt 5 6 Support 2006 Japan Cash Machine Co Ltd All rights reserved 5 5 AALAVHO CHAPTER TAIKO Servic e Manual 5 3 Test Mode Diagnostics TAIKO has the diagnostics function TAIKO can be specified the part of the error using the diagnostic funktion 5 3 1 DIP Switch S
8. HERE 1234300 Set DIP switch Nos 1 to 6 to ON Set DIP switch Nos 7 and 8 to OFF and then supply the power to the TAIKO unit Set DIP switch No 1 to OFF to initialize the encryption code O 2006 Japan Cash Machine Co Ltd All rights reserved 2 13 AALAVHO CHAPTER TAIKO Service Manual NOTE 2006 Japan Cash Machine Co Ltd All rights reserved 2 14 Chapter Installation Operation A 3 1 Installation Removal 3 2 Wiring 3 3 Clearing a Banknote Jam Issue 10 2006 CHAPTER TAIKO Service Manual 3 1 Installation Removal This section describes the procedures for installing of TAIKO unit Perform the following procedure when installing the TAIKO unit 1 Use the panel cutting dimensions given below and create the correct size of opening required for installing the TAIKO unit to the door Max 4 3R 105 mm m Y Panel Thickness 2 mm to 6 mm gt 4 2 Hold in the upper lid open close buttons on both sides of the TAIKO unit and open the upper lid in the direction of the arrow 2006 Japan Cash Machine Co Ltd All rights reserved 3 2 TAIKO Service Manual Grasp the TAIKO unit with your hand under the upper lid Press down slightly on the faceplate and raise up on the TAIKO unit Slide the TAIKO unit up and back to detach it from the faceplate back and
9. Machine Co Ltd All rights reserved 4 1 2 Connecting Procedure TAIKO Service Manual 1 Setthe DIP switch Nos 1 7 and 8 DIP switch is located on the right side of TAIKO unit 2 Connect TAIKO unit PC and JCM Power Supply unit VM 30 as shown below Interface ji Connector 10 Pin Host Machine Maintenance Connecotr 4 Pin Maintenance Connecotr Interface Connector gt TAIKO Harness A lt D AC Power Part 3280 05 54 EDP 127527 y ID 003 CC TALK HII UUUN Connector JCM Power Supply Unit Part VM 30 EDP 116125 or equivalent TAIKO Harness B Part 3280 03 11 EDP 116488 PC OS Windows 98 SE 2000 XP Turn the power of the JCM power supply unit ON to turn on the power to the TAIKO unit Confirm the TAIKO s green LED lamp is flashing 2006 Japan Cash Machine Co Ltd All rights reserved 4 3 YALAVHO CHAPTER 4 TAIKO Service Manual 4 1 3 Download Procedure When downloading software follow the steps as shown bellow 1 Double Click the Download Program Ver 1 21 exe The following window will be appear DOWNLOAD PROGRAM Ver 1 21 Jal xj Software Version Version Check File Name BROWSE cre 0000 Port com y Baudrate 38400 Status Start Download Select your PC s COM Port from the Port pull down menu Select 38400 from the Baudrate pull down menu Press the Version Check button to d
10. Manual NOTE 2006 Japan Cash Machine Co Ltd All rights reserved
11. Not Connected Conditions for the I O Input Output column are from the Bill Acceptor side 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 2 3 2 SERIAL ID 003 MDB Interface Pin No Signal Name YO 1 Function Not Connected Not Connected ne Do Active when the current is applied Active when the current is applied 3 e RVC Power Supply 8 Vis Power Supply GND AR o Connected SSCS 19 Nc Jot Connected SSCS Conditions for the I O Input Output column are from the Bill Acceptor side 2 3 3 Pulse Interface Pin No Signal Name VO 1 Function Pr Ne Not Conn 3 NET Come SSCS Enable Disable Enable Disable Signal Input Line In Enable when the current is applied 4 Enable Disable Disable when the current is NOT applied Vend ow PULSE Signal Output Line o Vend Active when the current is applied 7 Vee JEC Pover Supply 8 Ws Power Supply GND 9 Nc fo Connected Pio Nc for Connected Conditions for the I O Input Output column are from the Bill Acceptor side 2006 Japan Cash Machine Co Ltd All rights reserved 2 5 AALAVHI TAIKO Service Manual L__ ws 9 loa i case Tr 9 o a Tr aa a sum To 3 Ti Wun ATILTOST V DOSS ASGASG ASG ASOd ASDA ASDA ojdurexg 118 199 GOND A AIY
12. of the Center Unit 6 Insert the minus driver or equivalent into the encircled area as shown below Lift up the Center Guide A and remove it from the Center Guide B 2006 Japan Cash Machine Co Ltd All rights reserved 6 7 AALAVHO CHAPTER 6 8 TAIKO Service Manual 7 Take out a 1 screw and a 1 prism from the Center Guide A 8 Take out two 2 screws on the Sensor Board Slide aside the Sensor Board and re move it from the Center Guide A T 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 6 4 Replacement of Encoder Board Motor Unit When replacing the Encoder Board and Motor Unit follow the instructions below 1 Take out a 1 screw from the Center Guide B Refer replacement procedure 6 of 6 2 Replacement of Sensor Board Remove the motor Unit 2 Take out a 1 screw and a 1 Encoder Board from the Motor Unit O 2006 Japan Cash Machine Co Ltd All rights reserved 6 9 AALAVHO CHAPTER 6 10 TAIKO Service Manual When replacing the Entrance and Exit Solenoid follow the instructions below 1 Take outtwo 2 screws from the Lower Guide and then remove the Guide Assy 2 Putthe Lower Guide upside down and open the Lower lid pressing the Lower Lid Open Close Button 2006 Japan Cash Machine Co Ltd All rights reserved 3 Remove two 2 Guide Levers from the Lower Guide 2006 Japan
13. up to detach it from the faceplate 5 Remove the faceplate brackets 2 and the hexagonal nuts 2 from the faceplate then insert the faceplate into the cutout from the front side of the door 6 Fix the faceplate onto the door using the faceplate brackets 2 and the hexagonal nuts Faceplate Brackets Meo Nuts Tightening the nuts with too much force can damage the face plate The required torque is 0 7 Nm 2006 Japan Cash Machine Co Ltd All rights reserved 3 3 AALAVHO CHAPTER TAIKO Service Manual Hold in the upper cover open close buttons once again open the upper cover and grasp the TAIKO unit with your hand under the upper cover Insert the faceplate installation guide pin into the faceplate guide and slide the TAIKO unit all the way into the guide and then push down as indicated by the arrows 9 Close the upper lid firmly until it clicks into place Be careful not to get your finger caught when closing the up per lid Confirm that the TAIKO unit and faceplate are installed se curely to the door To remove the TAIKO unit perform the procedure shown above in reverse order O 2006 Japan Cash Machine Co Ltd All rights reserved 3 4 TAIKO Service Manual 3 2 Wiring This section describes the procedures for connecting the power harness to the TIKO unit Follow the steps given below when connecting the power harness to the TAIK
14. 00 mm above the unit to open the lid for removal of the unit from the faceplate External Dimentions The cashbox must be 100 mm or more in depth from the bottom of the TAIKO unit 200 mm or more in depth from the rear of the unit and 100 mm or more in width Both sides of the cashbox must be higher than the position of the bill ejec tion slot 100 mm or more LL a Position of Depth from rear of unit bill ejection slot 200 mm or more ES Width Depth from bottom of unit 100 mm or more 100 mm or more Cashbox O 2006 Japan Cash Machine Co Ltd All rights reserved 2 3 AALAVHO CHAPTER 2 4 TAIKO Service Manual The following diagram is the interface connector as viewed from the acceptor side or from a relay board 10 Box Type Plug XG4C 1034 Omron Ifa relay board is attached to the TAIKO unit do not attempt to remove it 2 3 Pin Assignment The following pin assignment is for TAIKO units with a blue JCM logo label If the logois black the pin assignment may differ For details contact JCM 2 3 1 ccTalk Interface Pin No Signal Name VO 1 Function ccTalk Send Receive Line Not Connected Not Connected Not Connected Nc Nc Nc Nc ACTI NE o Gomested T ve 12V DC Power Spy LE LAC S Nc Nc Not Connected 10
15. 006 Japan Cash Machine Co Ltd All rights reserved Chapter Introduction RSIIERp 1 1 Main Features 1 2 Prior to Use 1 3 Parts Name 1 4 System Configuration 1 5 Operation Flow Chart Issue 10 2006 CHAPTER 1 1 2 TAIKO Service Manual In this section TAIKO unit s main features are explained E Easy Installation Installation removal of TAIKO unit is very easy in the clip on style Anyone can install the TAIKO unit easily Data Scanning Frequency Data Scanning frequency can be selected with DIP Switch Normal scan once or twice is selectable by DIP switch The acceptance rate can be improved by setting it twice E Anti fishing Function TAIKO unit is an Anti Fishing function equipped bill acceptor It can prevent from the fishing such as a banknote with attached thread by rotating the dram Normal operation 1 time or 5 times dram cycles is selectable It is se lected with DIP switch It prevent from the fishing more by setting it 5 times dram cycles E Palm Programmable TAIKO unit can connect Palm Palm s Tungsten C Software program can be downloaded from palm easily at the field B LED Pattern Selectable LED pattern can be changed with DIP switch depending on your circumstances Pattern 1 or 2 is selectable 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 1 2 Prior to Use Be sure to follow these steps when creat
16. 5B Center Guide R Po 110870 4045RE0106B Center Guide L Po 110871 4045REOI07C Upper Guide pM 110872 4045RE0108A Upper Guide Cover PO 110873 4045RE0109B Side Cover L Po 110874 4045RE0110B Side Cover R PO 110875 4045RE0126A Guide Lever A Po 110876 4045RE0127A Guide Lever B PO 110877 4045RE0128B Center Guide C PO 110878 045RE01298__ RearGuide WA 110879 4045RE0130___ Drive Pulley i 110880 404SRE0131___ Pinch Roller E LLOSSI 4045RE0132 Lever Bush A 110884 4045REDI35A__ Faceplate TT 110885 4045RE0I47 Dummy Head 110889 4045RE0113 Lower Guide Cover UU OS 110890 404SREOIISA Spring Guide 110892 0ASREOIZIA LowerGude 110894 4045RE0123 Clamp B EM 110895 4045RE0124A Lever Link L NN 110896 4045RB0I25A Lever Link R e ai 110897 4045RE0136B Faceplate Guide Typel 51 118069 4045RE0158B Faceplate Guide Type2 For England 121519 4045RE0161B Faceplate Guide Type3 For Chaina Taiwan 131111 4045RE0164 Faceplate Guide Types For USA 32 110898 4045RE0IS7 Lower GuideLock T_T 53 110899 ADASREDIS9A MG Head Holder 1 ER RRE HERE Fs 110503 4045RE0I43 pre stopper 2006 Japan Cash Machine Co Ltd All rights reserved 7 3 WALA VHO CHAPTER 7 4 TAIKO Service Manual No EDP No Part No Description Remarks 56 110904 4045RE0144 MG Head Role 57 110906 30 5REDMGD LowrBae T_T 38 110907 Agen Piso S 39 110908 30 5REDHIS Pr
17. 62 BMW T_T es beam md 93 062887 Pret Pan Head MERO T_T F9 ES PE S 95 006026 Fia Waste TT 97 057260 Pri Bini 98 240 Piar Pan Head ai 99 neus Poey Sider GSB DT EE OOOO o o o y O CE 2 PE maj 105658 EE ros 116910 PE CE OSS io 116908 send Nu Ma TTT ios 006244 E moe 0 ERmeis T_T mor 116909 Piet zia EC o 108 120529 PUB 7Trams Motor Assy O 109 127557 4045PTO106 Face Installation Plate gt 110 127555 4045PTOl07 Face Installation PlateL i O 11 127556 404SPTOI08A Fixed FookForFace J 3x12 Pan Head W Sems Screw i ooo y O po p 1 114 O 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual No EDP No Part No Description Remarks 116 127519 4045AS0104A DrvePullyASSY IL 117 127518 4045ASOI08A DrvePully DASSY J 118 115504 404SRUOI0IA Feed Roller 120 003501 Pana M3XIS 121 05543 CP Tight Bind ScrewM26xX6 122 127513 40 RBEOI63 CLAMP AN O 2006 Japan Cash Machine Co Ltd All rights reserved 7 5 AHALAVHO CHAPTER 7 6 TAIKO Service
18. Cash Machine Co Ltd All rights reserved TAIKO Service Manual AALAVHO TAIKO Service Manual Chapter Exploded View Parts List EDU 7 1 Exploded View 7 2 Parts List Issue 04 2007 CHAPTER 7 2 TAIKO Service Manual 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 7 2 Parts List No EDP No Part No Description Remark 115543 TDS 04B 328 Enterance Solenoid ts 115544 TDS04B327 Ext Solenoid e i 114977 3280 0501 Relay Harness 14P br 114978 3280 05 02 PrHarness GP 114980 3280 05 04 Relay Hamess 2 4P E 6 115484 4045CS0101 Pinch Roller Spring A A 115485 4045CS0102 Pinch Roller Spring B Po 8 115486 4045CS0103 Solenoid Spring Po 9 115487 4045CS0104 MG Roller Spring Po 115488 4045CS0105 Lower Guide Lock Spring 115511 4045050106 Lock Spring po 110923 4045080103 WomGer S S 110914 4015GE0102 liie Gear pM 110015 4045080108 GudeGer TT 120609 4045AS0101 Feed Roller Assy Po 110924 3045GE0J4B WommWhel 110925 ADISGBOIOSA Drive Gear O 115509 4045KS0103A Shutter Sensor Spring Po 115510 4045KS0104 Shutter Spring Po 115491 4045PTO105 Solenoid Bracket B 115492 4045PT0103 Faceplate Bracket Po 115493 4045PTOI01A Solenoid Bracket Po E C 110866 4O4SREO1O28 GBoA 110867 4045RE0103A Center Guide A o 110868 4045RE0104A Center Guide B Po 110869 4045RE010
19. EDP 116488 Part 3280 03 11 PC Windows 98SE 2000 XP FJ TAIKO Harness A no Le EDP 127527 Part 3280 05 54 JCM Power Supply Unit EDP 116125 Part VM 30 Harness 1 Host Machine Game Machine etc 1 Communication harness needs to be prepared by custmer O 2006 Japan Cash Machine Co Ltd All rights reserved 1 5 YALdVHI CHAPTER 1 6 TAIKO Service Manual 1 5 Operation Flow Chart Initializing Accept Bill LED OFF YES Transport Bill Scanning Bill Date Stop Feeding Bill Validation OK Accepted Bill Output Denomi Signal 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Carry Out Bill Reject Bill Carry Out to Cashbox Completed Completed Retry Carrying Out Completed Completed Output VEND Signal Completed LED Red Blink 1 LED Red Blink 1 1 Turn the pouwer OFF and clear the jammed bill Then turn on the power again 2006 Japan Cash Machine Co Ltd All rights reserved 1 7 YALdVHI CHAPTER 1 1 8 TAIKO Service Manual NOTE 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Chapter Specifications A 2 1 Specifications 2 2 Connector 2 3 Pin Assignment 2 4 Interface Circuit 2 5 External Dimensions 2 6 DIP Switch Settings Issue 04 2007 CHAPTER 2 2 TAIKO Service Manual 2 1 Specifications 2 1 1 Basic Specifications Lengt
20. L99 0N9_ 8 AAA mod SFATI TL ACIOG Dd MOLdHODDV eduexa d 4 yog TOULNOI ymo IJAJU AT LI T p Z INIO 99eJ19 UJ p c T AALdVHO 2006 Japan Cash Machine Co Ltd All rights reserved 2 6 TAIKO Service Manual CHAPTER 2 007SSI iza GIOI ODIISCSd Xa Llo__g o TE i ae LA ANS aa c Eu o 4d001 Ty 1 CH Td MY T AT ASA ord ANOMd A gt VHIATYLNS 9N6HNN JIJI w ODII8CSd ATT STI Eos Me acw N I XI M ctis EI T Tod adoot 19 ASA I ATIMd ANOMd N6HNN alae VII A TPLNS O SOTSEI LIO V VIN cni 00PSSI ATT ATT 81a ASGASG ASG ATIMd Aressa IND DIU SI YUIS JOSLA IV ye L 085 DISC ASTNd HS Ind 0001 AAN 0001 AAN VUOI dAL yusT o Vus VIOH yari Do ax o I ASOG sus Tz TA or pon e 40 rj d AND s ci dol ND 8 SFATI 2 OG SFAZI ILI INO ATIDA vuoi DEI CRL Wote 01 OAD SIOI O0LvY TU ZS SOPOI sdq0096 XVIN dwexg ASTNd E0001 AAN 0e socsai ATILTOST MOI 00PSST ASOd ASDA ASDA ojdurexa JTYL 99 LANd HOLdIDIV id woe TOULNOD WMO IJI YLAIN 00 ADIBLIOS c r c 2 7 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual atTavsid HO LHH TIdVNH NO LHH 007SSI 4STNd ANOMd 1 po ASE Tor a Ta DAIDSOY 6 aus T r Ig 4o 9 1 aw slb___9 ao Ts SFA
21. M power supply unit Part VM 30 EDP 116125 Reference Paper Part KS 070 EDP 119581 4 2 2 Adjustment Procedure Li Confirm the power is not supplied to the TAIKO unit and remove the TAIKO unit from the faceplate For details about removing the faceplate refer to the 3 1 Installing Removing Connect the TAIKO unit and JCM Power Supply unit as shown below El Host Machine Interface Connector 10 Pin Interface or gt E D Connecter qe Ne TAIKO Harness A M Part 3280 05 54 ke d AC Power EDP 121797 TAIKO y 1D 003 CC TALK HII Connecter uuu JCM Power Supply Unit Part VM 30 EDP 116125 or equivalent Set the TAIKO s DIP switch Nos 1 2 and 8 ON The DIP switch is located on the right side of the unit Turn on the power to the TAIKO unit Confirm that TAIKO s white LED lamp is flashing Set the DIP switch No 1 OFF and confirm that TAIKO s green LED lamp lights 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Insert the reference paper KS 070 to the TAIKO unit Then the roller start rotating and then continue to insert the reference paper all the way in Reference Paper KS 070 When the reference paper reaches all the way in green LED flashes Set the DIP switch No 8 OFF to start the paper adjustment Confirm that TAIKO s yellow LED lights When the paper adjustment is completed the refe
22. O unit When installing the TAIKO unit or connecting the wiring har ness make sure that the power harness is unplugged from the power terminal The TAIKO unit is designed to use only 12V 5 DC input Any other power level can damage the unit Do not pull on the power harness with undue force as that may cause the power socket to become disconnected 3 2 1 Recommended Parts We recommend the following parts for wiring XG5M 1032 N oa XG4M 1030 T E IT XG5X 0501 IXG5X 0501 Omron SH XG4Z 0002 Omron 1 27 mm pitch flat cable oo AUS UL1061 AWG24 AWG28 UL2651 UL20012 3 2 2 Wiring Procedure Perform the following procedure when connecting the power harness 1 Confirmthat there is no power being supplied to the power harness 2 Connect the power harness to the TAIKO unit s interface connector 3 Turn on the power and confirm that the TAIKO unit operates properly O 2006 Japan Cash Machine Co Ltd All rights reserved 3 5 AALAVHO CHAPTER 3 6 TAIKO Service Manual 3 3 Clearing a Banknote Jam When a banknote becomes jammed inside the TAIKO unit follow the instructions below to remove the jammed banknote Be sure to turn off the power to the TAIKO unit when opening the upper and lower covers Failure to do so may result in your fingers becoming caught in the moving roller MH Open the upper lid 1 Confirm that the power to the TAIKO unit is turned off 2 Hold i
23. PTER TAIKO Servic e Manual 5 4 Cleaning If the paper dust or foreign object spotted in the acceptor parts the acceptance rate may go down Clean the acceptor parts once a month Wipe out on the sensor with lint free cloth or cotton bud Remove the paper dust or foreign object completely on the rollers DO NOT use the organic solvent such as thinner or benzin when wiping the TAIKO unit E Sensor Roller Location D Sensor Pinch Roller 3 Feed Roller Y Y Open Upper Lid Open Lower Lid D 2006 Japan Cash Machine Co Ltd All rights reserved 5 10 TAIKO Service Manual 5 5 Maintenance Tool List When maintenace or adjust TAIKO unit the following parts need to be parchased Items EDP Part Description Power Supply Oni 116125 de unit is to supply the power to TAIKO unit TAIKO Harness A 127527 3280 05 54 This harness is to connect with TAIKO unit ant Power Supply Unit This harness is to connect with PC and TAIKO Harness B 116488 3280 03 11 TAIKO unit when downloding or connecting with palm Clone Harness 124528 3280 05 52 This harness is to connect with a master TAIKO and a slave TAIKO when cloning Reece Paper
24. S OF PRODUCT BILL ACCEPTOR MODEL TYPES PUB 7 PUB 11 THIS PRODUCT CONFORMS TO THE ESSENTIAL REQURIEMENTS OF Electromagnetic Compatibility Directive 89 336 EEC Amended by 92 31 EEC 93 68 EEC Low Voltage Directive 73 23 EEC Amended by 93 68 EEC and is supported by the following applicable standards EN61000 6 1 2001 E E E E E E N61000 4 2 1995 A1 1998 A2 2001 N61000 4 3 2002 A1 2002 N61000 4 8 1993 A1 2001 N61000 6 3 2001 N55022 1994 A1 1995 A2 1997 ClassB N60950 1 2001 A11 2004 First Edition Authorized signatory on behalf of the responsible person Name Signature Date Position Germany Office Address Phone Fax atea Ural latsruga Murata December 1 2006 Director and executive officer general manager manufacturing division Miindelheimer Weg 60 40472 Diisseldorf Germany 49 211 530645 0 49 211 530645 65 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual RoHS Compliance The TAIKO is a RoHS Compliant products The following six kind of hazardous sub stances restricted by RoHS are NOT contained in the TAIKO unit nRestricted Hazardous Substances Plumbum Mercury Cadmium Chromium Hexavalent PBB PBDE Documentation Conventions The list below describes the documentation convertions used in this manual Icon Mark Descriptions This icon indecates important information or procedures that
25. Street Kwai Chung N T Hong Kong Phone 852 2429 7187 Fax 852 2929 7003 e mail cs jcmgold com hk URL www jcmgold com hk 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Chapter Replacement Procedure pr _ meoettllUlIle 6 1 Replacement of Faceplate Guide 6 2 Replacement of CPU Board 6 3 Replacement of MAG Board PUB 11 Only 6 4 Replacement of Sensor Board 6 5 Replacement of Motor Unit Encoder Board 6 6 Replacement of Solenoid Issue 04 2007 CHAPTER 6 2 TAIKO Service Manual 6 1 Replacement of Faceplate Guide When replacing the Faceplate Guide follow the instructions below Take out two 2 screws from bihind the Faceplate unit Remove a 1 Faceplate Guide from the Faceplate Insert a 1 new Faceplate Guide into the Faceplate and then tighten two 2 screws to hold the Faceplate Guide Faceplate Guide Faceplate Tightening the nuts with too much force can damage the face plate The necessary torque is 0 7N m 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 6 2 Replacement of CPU Board When replacing the CPU Board follow the instructions below 1 Insert your fingernail into the gap of left or right side of the Upper Lid Lift up the Upper Lid Cover with your fingernail and remove it 2 Unplug four 4 connectors and take out two 2 tapping screws on the CPU Board to remove the CPU Board
26. TAIKO t Service Manual JAPAN CASHMACHINE CO LTD Preface TAIKO Service Manual Preface Thank you for purchasing JCM s TAIKO Bill Acceptor Please be sure to read the follow ing and any related documents thoroughly to understand the correct operation and features of this unit Note It is forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of Japan Cash Machine Co Ltd The information provided in this manual is subject to change without notice This manual has been written with care and attention to detail however should you find any errors or omissions please contact Japan Cash machine Co Ltd and inform them of you findings Please be aware that Japan Cash Machine shall not be held liable by the user for any damages losses or third party claims arising from any uses of this product All Company Manufacturer names used in this manual are the registered trademarks of those companies Precautions B Machine Design We take all possible measures to ensure the guality of this unit However performance degradation or possible short or open circuit faults could occur at the end of a product s life Please ensure safety by sufficiently implementing a fail safe design Allow sufficient space around the unit to facilitate the collection of banknotes and cleaning of jams B Installation Do not use the acceptor outside o
27. TI 4 Oo SFAT TL ATIDA Land MOLdHODV ojdurexg qIVOS TOULNOD T AALdVHO VUOI dAL yug 0 yug NO IH L 9 ND OIOI O8STAST Kressaoou SI VUIG JOSE IV ye poods osjng PPIM 9SINA Vois dIG Jo BUMS dwexg asTnd WMO o9eJ193uJ ISINA E p Z O 2006 Japan Cash Machine Co Ltd All rights reserved 2 8 TAIKO Service Manual 2 5 External Dimensions 2 5 1 When installing the Typel Type2 Type3 faceplate with TAIKO unit Unit mm 103 Door Installation Position 17 6 42 7 Door Installation Position The length of A differs depending on the faceplate type Typel 68 Min Banknote Width 67 Type2 76 Min Banknote Width 75 Type3 71 Min Banknote Width 70 Bottom 2006 Japan Cash Machine Co Ltd All rights reserved 2 9 AALAVHI CHAPTER 2 10 TAIKO Service Manual 2 5 2 When installing the Type5 faceplate with TAIKO unit Door Installation Position iqi Position amii Acceptable Bill Width 66 Front Bottom 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 2 6 DIP Switch Settings The communication method and various functions of the TAIKO unit can be set with the DIP switches on the left side of the unit Left Side 2 6 1 Ba
28. ace Connector Connector Connector Host Machine Clone Harness Part 3280 05 52 e EDP 124528 xu Interface Maintenace Maintenace Connector gt e Connector Connector Master TAIKO Slave TAIKO de AC Power TAIKO Harness A De Part 3280 05 51 laa EDP 121797 JCM Power Supply Unit Part VM 30 EDP 116125 or equivalent Set the DIP switch of the master TAIKO unit Nos 1 2 7 and 8 ON and the DIP switch of the slave TAIKO unit Nos 1 7 and 8 ON Confirm the LED lamp of the master TAIKO unit is flashing withe the LED lamp of the slave TAIKO unit is flashing green 2006 Japan Cash Machine Co Ltd All rights reserved YALAVHO CHAPTER 4 TAIKO Service Manual Set the DIP switch of the master TAIKO unit No 1 OFF to start cloning When starting cloning the LED lamp of the master TAIKO unit lights pink the LED of the slave TAIKO unit lights yellow When the LED lamp of the slave TAIKO unit lights blue or flashes green the cloning is complete Approx 15 minutes Set the DIP switch of the master TAIKO unit No 1 ON When producing another clone TAIKO turn off the power connect another slave TAIKO unit and perform from the step 2 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Chapter Trouble Shooting Maintenance A 5 1 Error Codes 5 2 Troubl
29. amp lights no error is found If TAIKO s red LED lights the Solenoid has a problem 5 3 7 Accepting Test Procedure Test the condition of the acceptance of the bils 1 Set the switch No 1 and 5 ON and supply the power ON 2 Set the switch No 1 OFF to start the test Then insert the bill to the TAIKO unit 3 If the bill is returned the LED flashes depending on the reason for the reterning of Flashes ROM Error JAM inside Acceptor Diagnostic Description Adjustment Error Reject by counterfeiting currency Bill remains inside transport path 2006 Japan Cash Machine Co Ltd All rights reserved 5 8 TAIKO Service Manual 5 3 8 Entrance Flapper Test Procedure Test the entrance flapper Set the switch Nos 1 4 and 5 ON and turn the power to the TAIKO unit Set the switch No 1 OFF to start the test Then the entrance flapper repeates open close operation If the Blue LED lamp lights no error is found If TAIKO s red LED lamp lights the Entrance Flapper has a problem 5 3 9 Exit Flapper Test Procedure Test the exit flapper Set the switch Nos 1 2 4 and 5 ON and turn ON the power to the TAIKO unit Set the switch No 1 OFF to start the test Then the exit flapper repeates open close operation If the Blue LED lamp lights no error is found If TAIKO s red LED lamp lights the Exit Flapper has a prob lem 2006 Japan Cash Machine Co Ltd All rights reserved 5 9 AALAVHO CHA
30. cceptable Bill Width 82mm 67mm 2 Acceptable Bill Width 82mm 75mm 3 Acceptable Bill Width 82mm 71mm 5 Acceptable Bill Width 66mm D Optional Unit 0 Without optional unit 1 With interface pin assignment conversion harness ccTalk compatible E Board Type 1 Standard 2 Interface pin assignment ccTalk compatible F Operation Code 0 Standard G Interface X4 SERIAL ID 003 MDB PULSE ccTalk Example PUB 7 EUR 1020 X4 Indicates the TAIKO model Bill Acceptor with Optical Transparency Reflection Type Type 1 faceplate Euro software no optional unit interface pin assignment ccTalk compatible type board standard operation code and an Serial ID 003 MDB Pulse ccTalk interface O 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Package Contents The following items are contained within the TAIKO Package WTAIKO unit MW Installation Guide TAIKO Integration Guide This unit has been carefully packed with special attention taken in regard to quality However if you happen to find any thing damaged of missing please contact your local distribu tor immediately O 2006 Japan Cash Machine Co Ltd All rights reserved 99814 TAIKO Service Manual Preface CE Marking Note DECLARATION OF CONFORMITY MANUFACTURER Name Address Phone Fax JAPAN CASH MACHINE CO LTD 3 15 2 chome Nishiwaki Hirano ku Osaka 547 0035 Japan 81 6 6703 8405 81 6 6704 7843 DETAIL
31. commended Parts 3 2 2 Wiring Procedure 3 3 Clearing Bill EN DO Chapter 4 Download Adjustment 4 1 Download E 4 1 1 Requirements 4 1 2 Connecting Procecedure 4 1 3 Download Procedure 4 1 4 Writing Serial No DEE 4 4 EE KONG 4 2 1 Requirements 4 2 2 Adjustment Procedure A LI A a 4 3 1 Requirement 4 3 2 Installing File Converter PdbConvEN exe 4 3 3 Converting Software Program 4 3 4 Download Procedure 4 4 1 Required Items 4 4 2 Cloning Procedures Chapter 5 Trouble Shooting Maintenance Beat ErTFPOFP AAA PP O O 5 2 2 Adjustment Troubles 5 2 3 Communication Troubles 5 3 Test Mode Did BOSS E 5 3 1 DIP Switch Setting List 5 3 2 DIP Switch Test Procedure 5 3 3 Transport Motor Forward Rotation Test Procedure 5 3 4 Transport Motor Reverse Rotation Test Procedure 5 3 5 Aging Procedure 5 3 6 Solenoid Test Procedure 5 3 7 Accepting Test Procedure 5 3 8 Entrance Flapper Test Procedure 5 3 9 Exit Flapper Test Procedure 2006 Japan Cash Machine Co Ltd All rights reserved 99814 Preface 10 TAIKO Service Manual 5 4 Cleaning 5 5 Maintenance Tool List 5 6 Support Chapter 6 Replacement 6 1 Replacement of Faceplate Guide 6 2 Replacement of CPU Board 6 3 Replacement of MAG Board 6 4 Replacement of Sensor Board 6 5 Replacement of Encoder Board Motor Unit 6 6 Replacement of Solenoid Chapter 7 Exploded View Parts List 7 1 Exploded View 7 2 Parts List 2
32. e Shooting 5 3 Test Mode Diagnostics 5 4 Cleaning 5 5 Maintenance Tool List 5 6 Product Support Issue 04 2007 CHAPTER TAIKO Servic e Manual 5 1 Error Codes Number of Red flashes of the LED lamp indicates the Error of TAIKO unit LED lamp is located in the middle of the faceplate 5 1 1 Error Codes of Flashes Diagnostic Description Fraud detected 5 2 Trouble Shooting When an error message appears or trouble is occures and the TAIKO unit does not work properly recover the TAIKO unit following the instruction below 5 2 1 General Troubles Sympton Error Message Possible Causes Recovery Action Verify the specified voltage and ground are supplied to appropriate pins of the interface connector Verify if all harnesses and connectors Power is not supplied to the acceptor are connected properly Verify if the connector pin has been any Connection is wrong bend missing broken Verify if the specified voltage is supplied to the appropriate pin See gt Chapter 2 Specifications Acceptor d t t SE pra cai CORE Download the appropriate software to g the TAIKO unit See gt 4 1 Download Perform Acceptance Test See gt 4 2 Test Mode Diagnostics If the test result is NG replace the CPU Sensor Board is CPU Sensor Board See gt Chapter 6 Corrupted Replacement procedure After CPU Sensor board is replaced perform the adjustment See gt 4 2 Adjustment Acceptor is not worki
33. ect setting for banknote denominations can be confirmed with the LED lamp After the initial operation is performed the LED will flash a number of times equal to the total number of banknote denominations Blue indicates an accept setting and red means a reject setting Example If 5 10 and 20 euro notes are set to be accepted and 50 and 100 euro notes to be rejected the LED will flash the corresponding 5 times as follows blue blue blue red and red B LED Pattern Setting Mode The LED pattern can be changed according to your perference Select between pattern 1 and pattern 2 The default setting is pattern 1 Define Pattern 1 2 AL 123 45 6 7 8 Set DIP switch Nos 1 2 and 7 to ON and then turn on the power to the TAIKO unit Set DIP switch No 1 to OFF to set the LED pattern to pattern 1 Dfine Pattern 2 2 12 34 5 6 7 8 Set DIP switch Nos 1 3 and 7 to ON and then turn on the power to the TAIKO unit Set DIP switch No 1 to OFF to set the LED pattern to pattern 2 B Encryption Code Initializing Setting Mode When using ccTalk Communication Encryption Mode and the encryption code is un known perform the Encryption Code Initializing Setting to initialize the Encryption Code to the last 6 digits of the TAIKO serial number
34. etting List Test Items SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 DIP Switch Test on ON ON Transport Motor Forward Rotation Test LON OFF OFF OFF OFF OFF OFF OFF Transport Motor Reverse Rotation Test LON ON OFF OFF OFF OFF OFF OFF Sensor Test OFF ON OFF OFF OFF OFF OFF Solenoide Test N ON ON ON OFF OFF OFF OFF Accepting Test N OFF OFF OFF ON OFF OFF OFF Entrance Flapper Test N OFF OFF ON ON OFF OFF OFF Exit Flapper Test N ON OFF ON ON OFF OFF OFF 5 3 2 DIP Switch Test Procedure Test the DIP switches Set all DIP switches ON and then supply the power to the TAIKO uit Set the switch No 1 OFF to start the test Set the switch Nos 3 5 and 7 OFF and verify if the LED lamp lights Green Then set the switch Nos 2 4 6 and 8 OFF and verify the LED lamp lights Blue If TAIKO s red LED lights the DIP Switch has a problem 5 3 3 Transport Motor Forward Rotation Test Procedure Test the condition of the Transport Motor forward rotation 1 Set the switch No 1 ON and supply the power to the TAIKO unit 2 Set the switch No 1 OFF to start the test The transport motor rotates forward 3 If the Blue LED lamp blinks despite the number the test is completed No error is found If TAIKO s red LED lamp lights the Transport Motor has a problem 2006 Japan Cash Machine Co Ltd All rights reserved 5 6 TAIKO Service Manual
35. f the operation temperature and humidity ranges specified in this guide Do not use the acceptor in locations that will obstruct the acceptor s air holes and cause the unit to become hot Do not use the acceptor in locations with extreme temperature fluctuations Do not use the acceptor in direct sunlight or incandescent lighting 3000 Lx or greater at a 15 degrees angle or less Do not use or store the acceptor in locations with high levels of dust The acceptor is for indoor use only do not use it outside Do not use the acceptor in locations where chemical vapor is present 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual When using the acceptor in a location where the air is subject to the car exhaust emis sions or cigarette smoke be sure to clean and maintain the unit at regular intervals B Wiring When installing the TAIKO unit or connecting the wiring harness make sure that the power harness from the power terminal When connecting the wiring harness to the TAIKO unit be sure to confirm the rated voltage and pin assignments Failure to do so may result in damage to the unit Be sure to connect the power harness properly Failure to do so may result in incorrect input output due to contact failure Do not pull on the power harness with undue force as that may cause the harness to break E Operation Be sure to turn off the power to the TAIKO unit when opening the upper and lower cover
36. h 120 mm to 160 mm Acceptable Bankenote Width 62 mmto 82 mm Insertion Direction 1 Accepting Rate 1 PUB 11 Optical Transparency Reflectionn MAG Am Fishing Mechanism Interface 2 Escrow LED 2 LED lamp upper potion of faceplate Full color lightning gradation solid 1 May differ depending on the software for your country For details refer to the Software Information Sheet 2 Can be selected using the DIP switches See gt 2 7 DIP Switch Setting 2 1 2 Electrical Specifications NA AVIO Er 12V DC 5 Standby Approx 0 1 A Hau st Operation Approx 0 5 A Max Approx 1 4 A Max 300 ms 2 1 3 Environmental Specifications Storage Temperature Operation Humidity 1 Storage Humidity Avoid direct sunlight Interior lighting must be incandescent lamp Angle 15 dgrees or more Illumination 3000 Lx or less Installation For indoor use only 1 The overall operation temperature and humidity range is as follows 35 C 85RH Light Disturbande Ambient temperature 50 C 40RH humidity range 0 5 10 15 20 25 30 35 40 45 50 55 60 9C 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 2 1 4 Installation Specifications Installation 1 Door holizontal mounting No vibration Weight Approx 0 6 kg With Type 1 2 3 faceplate 124mm W x 88mm H x 145 2mm D With Type 5 faceplate 124mm W x 88mm H x 143mm D Cahsbox 2 Supplied by the customer Allow 1
37. ing the project for TAIKO unit 1 Preperation Before using TAIKO unit check the all required hardware is present and read all specification wiring and installation infromation See gt Chapter 2 Specifications or Chapter 3 Installation Operation 2 Panel Cut Out Creat the panel cut out on the door to install the TAIKO unit See gt 2 6 Panel Cut Dimensions 3 Setting Set the DIP switch depending on the connected machine or the features of TAIKO unit you want to use See gt 2 7 DIP Switch Settings 4 Installation Install the TAIKO unit and connect the harness with the mashine See gt Chapter 2 Specifications or Chapter 3 Installation Operation 5 Operation Turn on the power to the TAIKO unit 2006 Japan Cash Machine Co Ltd All rights reserved 1 3 YALdVHI CHAPTER 1 4 TAIKO Service Manual 1 3 Name of Parts A Faceplate B LED lamp C Upper lid D Lower lid E Lower lid lock button F Bill insertion slot G Bill ejection slot H Interface connector I Maintenance connector J Faceplate installation guide K Upper lid open close button L Optional connector M DIP switches 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 1 4 System Configuration The following diagram represents the standard items can be connected to the TAIKO unit TAIKO Unit Interface Connector Maintenace Connector aC Palm s Tungsten C TAIKO Harness B
38. ism T_T 60 110909 sR Prism T_T Fer 110910 30 5REDIDA Right Guide T_T Pex non wsos Pis T_T Lei 110955 4045REOII7B Semorlev T_T Les 115494 ADISREDISOA _ DrivePulley SiS Les 115495 4045REDISIA Shutter Sensore 67 115056 Ap ET lm SSCS 68 115497 30 5REDISS ex Pismo S 69 115498 4045RE0154 EXIT Ps BE 70 115499 045RE0155 Guide Lever LR Ti 115500 045RE0156 II 72 115501 Ro everBu 75 097342 orron fokte T_T 74 115502 4045RU01038 Reject Roller 75 115503 Apres Reject Roller T_T 7 115507 Ann aa Sa L7 amp 115490 Ann Pinch Roller Shah 79 115505 4045SHOIOSA Pinch Roller Shaft B L0 115956 4045SH0106 SensorleverSk 81 115489 30458H010A Drive aa O OOOO S 82 115508 045T80101B Sensor Lever Spring Pas 115545 aa ai 84 129970 4045328061100 PUBTCPUBead SSCS 85 10456 _4045 3280 06 025_ PUB7 Sensor Board 86 114831 4045 3280 06 03 interrupter Board 88 omo poept paa ss oss ER so 090776 fase oi 00
39. isplay current software which is installed in the TAIKO unit Press the BROWSE button and select a software program you want to download to the TAIKO unit Press the Start Download button to start downloading When downloading is completed TAIKO s LED lamp turn into Blue Turn off the power and remove the TAIKO unit 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual 4 1 4 Writing Serial No When replacing CPU board follow the steps below and write Serial No 1 Double click SerialNo exe and then the following window will appear B JCM Serial Number Writer Click Read Serial Number button and then 6 digit of current serial number will be displayed in the box next to the button When the CPU board is new nothing is dis played in the box Enter 6 digit of new serial number in the input box next to the Write Seiral Number button Example If the serial number is 03050438058 enter the last 6 digit 438058 Press the Write Serial Number button to start writing serial no Press the Exit button to close the window 2006 Japan Cash Machine Co Ltd All rights reserved y YALAVHO CHAPTER TAIKO Service Manual 4 2 Adjustment You learn how to adjust TAIKO unit in this section After software program is downloaded or CPU Sensor Board is replaced the TAIKO unit needs to be adjusted 4 2 1 Requirements When adjusting TAIKO unit the following items are required JC
40. l rights reserved TAIKO Service Manual 4 3 3 Converting Software Program Follow the steps below convert the software program into prc format 1 Double click the PdbConvEn exe icon to start the PdbConvEn The following window will appear PdbCony Ver 2 0 1 xi Download File Accepting Log Convert Download File Convert PDB Confirm the Download File tab and click the button to select a file you want to convert Click the Convert PDB button to start the conversion After CRC is displayed convension is completed Click the Finish button and close the PdbConvEn exe Please import the downlader ID003DWN prc for the palm and the software converted into pre format to palm referring to your Tungsten C Manual O 2006 Japan Cash Machine Co Ltd All rights reserved y YALAVHO CHAPTER 4 TAIKO Service Manual 4 3 4 Download Procedure When downloading a software from your palm follow the instructions below 1 2 Set the TAIKO unit s DIP switch Nos 1 7 and 8 ON Connect your palm with the TAIKO unit as shown below and supply the power to the TAIKO unit Interface Maintenance Connector 10 Pin Connector 4 Pin Host Machine lu e lt To Maintenace Interface Connector 9E Connecter gt TAIKO Harness B Palm Tungsten C TAIKO Harness A Part 3280 03 11 g Part 3280 05 54 i be AC Power EDP 121797 EDP 116488 y 1D 003 CC TALK HII Connecter Uuuw
41. must be followed for correct and risk free unit operation This icon indicates useful or recommended supplemental information This indicates steps in a procedure Be sure to perform these steps a in the order given This indicates related information to refer This indicates useful or important supplemental inforamation All brand names and product names are trademarks or regis tered trademarks of their respective companies 2006 Japan Cash Machine Co Ltd All rights reserved 99814 Preface TAIKO Service Manual Table of Contents Preface Product Configurations Package Contents CE Marking Note RoHS Compliance Documentation Conventions Chapter 1 Introduction 1 1 Main Features 1 2 Prior to Use 1 3 Parts Name 1 4 System Configuration 1 5 Operation Flow Chart Chapter 2 Specifications 2 1 Specifications 2 1 1 Basic Specifications 2 1 2 Electrical Specifications 2 1 3 Environmental Specifications 2 1 4 Structural Specifications 2 2 Connector 2 3 Pin Assignment 2 3 1 SERIAL ID 003 MDB PULSE Interface 2 3 2 ccTalk Interface 2 4 Interface Circuit 2 5 Outline Dimensions 2 6 DIP Switch Setting 2 6 1 Basic Setting 2 6 2 Special Setting 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Chapter 3 Installation Operation 3 1 Installing Removing ss 05055550505555545506055055556550052550505550556550055565055358535555055555505555555555 DE 3 2 1 Re
42. n the upper cover open close buttons and open the upper cover then pull out the jammed banknote Be careful not to get your finger caught when closing the up per cover MH Open the lower lid Confirm that the power to the TAIKO unit is turned off Remove the faceplate from the TAIKO unit See gt 6 Installation Removal Hold in the lower cover lock release buttons and remove the lower cover then pull out the jammed banknote 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual Chapter Download amp Adjustment 4 1 Download 4 2 Adjustment 4 3 Palm 4 4 Cloning Issue 05 2007 CHAPTER 4 TAIKO Service Manual 4 1 Download The software download procedure is described in this section When the software has been upgraded or the TAIKO unit s CPU board has been replaced please download the software to the TAIKO unit When downloading a software from Palm please refer 4 2 Palm 4 1 1 Requirements When downloading the following items are required TAIKO unit JCM power supply unit Part VM 30 EDP 116125 or equivalent TAIKO harness A Part 3280 05 54 EDP 127527 TAIKO harness B Part 3280 03 11 EDP 116488 Downloader Download Program Ver 1 21 exe Software program Ex P07X3102 G_S This harness is only for TAIKO units with a blue JCM logo label If the logo is black the harness may differ For details contact JCM O 2006 Japan Cash
43. ng 2006 Japan Cash Machine Co Ltd All rights reserved 5 2 TAIKO Service Manual Symptom Error Message Possible Causes Recovery Action Clean the feed or Pinch roller See gt 6 4 Cleaning If any corruption is found replace it See gt 6 2 Replacement of Sensor Board Verify the condition of the Feed or Pinch roller spring and replace it as required Remove the foreign objects from the transport path and clean See gt 5 4 Cleaning Change the faceplate guide depending on the bill width See gt 3 3 Replace of Faceplate Guide Feed or Pinch roller is spoiled with dirt or broken Feed or Pinch roller spring is missing or loose JAM bill occurs often There is any foreign objects is on the transport path Faceplate does not match with the bill width The bill width is 83mm or larger or 62mm or less Use the only acceptable bills See gt Out of TAIKO Chapter 2 Specifications Specifications Remove the foreign object and clean the entrance sensor See gt 5 4 Entrance Sensor is not Cleaning working or there is any Perform Aging See gt 5 2 6 Aging foreign object at the details entrance If any sensor error is found replace the CPU Sensor board See gt Chapter 6 Replacement Procedure Rollers belts and lenses is Clean the rollers belts and lenses soiled with dirt See gt 5 4 Cleaning Sensor needs to be adjusted Faust thie EOE O Qu Cleaning After disassembled the Adjust the TAIKO unit
44. rence paper come out of the TAIKO unit automatically Remove the reference paper Confirm the green LED lights and set the DIP switch No 8 ON to start the no paper adjustment Confirm that TAIKO s yellow LED lights When the paper adjustment and EEPROM writing is completed successfully confirm that TAIKO s blue LED lights Ifthe adjustment and EEPROM writing is not completed suc cessfully the red LED lights Please start again from the be ginning 2006 Japan Cash Machine Co Ltd All rights reserved YALAVHO TAIKO Service Manual 4 3 Palm Download procedure using Palm is described in this section 4 3 1 Requirement When adjusting TAIKO unit the following items are required Palm Palm R s Tungsten C TAIKO Harness B Part 3280 03 11 EDP 116488 File Converter Installer setup exe SETUP LST PdbConvEN CAB Download Program ID003DWN prc Software Program Ex P07X3102 G S 4 3 2 Installing File Converter PdbConvEN exe When downloading a software from palm the file needs to be convert into prc format Follow the steps below to install the File Converter PdbConvEN exe 1 Save the setup exe SETUP LST PdbConvEN CAB to your PC Double click the setup exe to start to install 2 3 Follow the instruction on the screen and complete installing 4 PdbConvEn exe icon is created on your PC s desktop PdbOonvEN ex e CHAPTER 4 2006 Japan Cash Machine Co Ltd Al
45. s Failure to do so may result in your fingers becoming caught in the moving roller Be careful not to get your finger caught when closing the upper cover Do not modify the TAIKO unit Doing so may damage the unit Do not expose the TAIKO unit to strong impacts or drop the unit as doing so may damage the unit Do not wipe the TAIKO unit either outside or inside with thinner or organic solvent Do not allow moisture or liquid to enter the TAIKO unit Do not store the acceptor outside of the specified storage temperature and humidity ranges The following banknotes might be not accepted properly by the TAIKO unit or may cause a jam or damage to the unit a Banknotes with stain wear tears or excessive wrinkles or that are wet or damp b Dog eared or creased banknotes c Banknotes with incorrect cut dimensions or printing displacement d Banknotes with oil smear of oil or foreign objects E Disposal Disposal of this unit should be accomplished in accordance with your country s regula tions for similar types of industrial waste 2006 Japan Cash Machine Co Ltd All rights reserved 99814 Preface TAIKO Service Manual Product Configurations TAIKO unit s are configured as follows Model PUB Type O X4 A B CDEFG A Validation Method 7 Optical Transparency Reflection 11 Optical Transparency Reflection MAG B Country Code ISO based 3 digit codes C Faceplate Type 0 Withdout faceplate 1 A
46. sic Settings Setting Item ON OFF Test Mode 1 Normal Mode Double Scan Mode 2 Normal Scan Mode Reserved fr A Y Y AS Five 5 drum cycles fishing prevention 3 Normal Operation Refer to the Software Specifications I F Setting SERIAL ID 003 ccTalk Non Encrypted ON ON OFF ceTak Encrypted 4 on mea For details about the Test Mode refer to 5 2 2 Test Mode The acceptance rate will be improved but operation time will be increased if a banknote is rejected Fishing prevention will be improved but operation time will be increased If the encryption code become unclear refer to 2 7 5 Encryption Code Initializ ing Setting Mode to initialize the encryption code For Details about Communication Setting refer to the Software Information Sheet 2006 Japan Cash Machine Co Ltd All rights reserved AALAVHI CHAPTER TAIKO Service Manual 2 6 2 Special Settings Setting Items sw1 Sw2 sw3 sw4 sws SW6 SW7 E3 SW8 Denomination Accept Setting Setting Mode _ Inhibit Setting FON cin oor RAI LED Pattern Define Pattern 1 ON ON OFF OFF OFF OFF ON OFF Setting Mode Define Pattern 2 ON OFF OFF OFF ON OFF ON OFF Encryption Code Initializing ION INVE NIMM ON OFF OFF OFF OFF OFF ON ON RSC ON ON OFF OFF OFF OFF OFF ON 1 For details about Software Download and Adjustment refer to Chapter 4 Down

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