IMPORTANT NOTICE
Contents
1. 340438 1n09V1 1n0x201 2 Wiojj d pub eoinoS UJON ID om rou enb uoo SAYMIY bZienj P ein Ue k104904 Djse opunis3 Dj faq llus sb wod oqp 0 3105 2 0998844 onb puo bj va ON ody H ep bunpedy ajap 34494315 E Dunpedv Dj ue ju auopoolg D zum soj E bumbo bj saong sjun 48 ejuewosopoping ETC 3 ep gj 10 of 380438 1 09 1 1 03201 PUD eonos oje naod OPUS poeuuoosig SAVY 189997 SIHL i muopboj Ds enbol 2 V 115 LON ONINUVM2. 4194 388 3 5 N3TIY 825 NIJNIY YBAOD LNOHLIM HOLIMS 1003 q 1 03 251 42012 2219 quyod ayy 3S A X420 2 uin sdeus u23jas au 3ujisnf pe ou uana 34104 115 ap 243 12 242 WIIFM 4 ypas 9uy3 Juen 3010 3 ssaidap 210 193 ue jo 34 04 242 jo 3uomjsn pe adueyd INSALSA GY 1155 1004 HOLIMS 1004 21 OPTIONAL on en OPTIONAL OPTIONAL SIDE INLET SIDE INLET R H 856031 L H 56032 454303 56167 14688 SIDE ENTRANCE SEAL ASSEMBLY 5 19 OPTIONAL TRAY SUPPORT FULLY 4856266 FOR EXTENDED STAINLESS FRAME S N 20200 ON 2 REQ D 854213 FOOT SWITCH WITH 6 CORD ECO A 56320 e LEFT FRONT 56319 RIGHT REAR NE 5 RIGHT FRONT S N 20200 DN 2 m REPLACES 56263 o o S N 20200 ON amp 56250 9 9 REPLACES 56251 o amp 56250 9 o 9 o H 9 gt 56139 T J RSID EATER Ser SWIVEL CASTER lt w FRONT 22 dS S9H EE 48 69 3 59 ET ep sofoqou EH 10 ep o edo enb ojn
3. REF WIRE SIZE 10 3 ee PANEL OPTIONAL J FOOT SWITCH CONTROL SCHEMATIC AFGM 24 SINGLE PHASE REF WIRE SIZE 10 4 ia PANEL OPTIONAL FOOT SWITCH CONTROL SCHEMATIC AFGM 24 THREE PHASE Fig Item No 1 56250 2 56240 3 56062 4 56274 5 56165 6 56164 7 56239 8 56238 9 56155 10 56089 10A 56338 11 56161 12 56144 NOT SHOWN 14572 Description Adjustable leg assembly std S N 20200 on Frame fabricated stainless steel S N 20200 on Transmission mounting plate supports 2 req Drive cover top w prox switch mounting bracket S N 20200 on Rear drive cover S N 20026 on Seal for control box S N 20026 on Drive cover left side S N 20200 on Drive cover right side S N 20200 on Control box cover S N 20026 on Drive cover lower front w lug holder cutouts Drive cover lower front Control box S N 20026 on Side panel filler plate S N 20026 on Ring wrench hanger 10 FRAME amp CASE FASTENERS FRAME amp CASE ADJUSTABLE LEGS TO FRAME Item 50675 Hex head screw 16 x 34 SS 8 ea 355 Hex nut 36 16 SS 8 ea LW25S Lock washer SS 8 ea TRANSMISSION MOUNTING PLATE SUPPORTS TO FRAME Item 50755 Hex head screw 16 1 SS 4 ea LW25S Lock washer SS 4 ea 8217 Dowel Die 24 4 ea SIDE PANEL FILLER PLATE TO SIDE DRIVE COVER Item 2563 Hex washerhead screw 10 32 x14 SS 8 ea LWO5S Lock washer 10 SS 8 ea HN10S
4. BIRO will replace defective parts which are covered by this limited warranty provided that the de fective parts are authorized for return shipping charges prepaid to a designated factory for in spection and or testing DURATION OF WARRANTY The warranty period for all parts covered by this limited warranty is one 1 year from date of inspection demonstration as advised on the returned Warranty registra tion card or eighteen 18 months from original factory shipping date whichever date occurs first except as noted below PARTS NOT COVERED BY WARRANTY The following are not covered by this limited warranty wearable parts in the grinding system such as bowl bowl pin ring worm drive shaft knife drive pin plate and knife This limited warranty does not apply to machines sold as used rebuilt modi fied or altered from the original construction in which the machine was shipped from the factory Water contaminated electrical systems are not covered under this limited warranty BIRO is not responsible for electrical connection of equipment adjustments to the switch controls or any other electrical requirements which must be performed only by a certified electrician BIRO is not re sponsible for service charges or labor required to replace any part covered by this limited warranty or for any damages resulting from misuse abuse lack of proper or recommended service EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES BIRO gives no warr
5. Installed A MIXING PADDLE INSTALLATION 1 Check that mixer paddle drive pin Item 53516 in the mixer paddle drive shaft Item No 53955 is positioned vertically Holding the mixing paddle by the center shaft and with the front blade up carefully fit drive receiving collar onto the end of the drive shaft Insert paddle lock arm assembly Item No 53852 into the front of the mixing tub and onto the front of the mixing paddle When fully seated turn the lock arm counterclockwise so the protruding arm is behind the lock set screw bracket Tighten the mixer paddle lock set screw Item No 53568 B LUBRICATION 1 MOTORS This machine utilized prelubricated motor bearings These bearings should be relubricated annually with a good grade of bearing grease Do not over grease MAIN BEARINGS The main bearings are housed in an enclosed and sealed journal box Relubricate semi annually with a good grade of bearing grease Do not over grease TRANSMISSIONS This machine is equipped with two Euclid gear reducer transmissions one for the mixer drive No 300V and one for the auger drive No CH300V The mixer drive 300V and the auger drive CH300V hold 1 pints of oil This amount brings the lubricant level up to the side fill level hole Oil should be changed after six 6 weeks of operation initially and subsequently every six 6 months thereafter using Mobil Gear 630 oil or Mobil 600W Super cylinder
6. bracket LH 12 56074 Latch mounting bracket RH 13 56284 Product mixer paddle 1st grind SS less hook 14 56221 Safety cover torsion spring RH 15 56222 Safety cover torsion spring LH 16 52181 Safety cover magnet up to s n 21700 17 53853 Mixer paddle lock arm assembly 18 56230 Product mixer paddle 2nd grind SS w hook 19 56273 Magnet mounting bracket up to s n 21700 19A 56273 1 Magnetic switch bracket amp magnet s n 21700 on NOT SHOWN 14572 FASTENERS MIXER HINGE ROD ENDS MAGNET TO MOUNTING BRACKET Item Item 205 Acorn nut 34 16 SS 2 ea 5245 Flat head screw 10 32 x54 SS 1 ea LID LATCH TO LID 1 058 Lock washer 10 SS 1 ea Item HN10S Hex nut 10 32 SS 1 ea RHS24S Round head screw 14 20 2 SS 2 ea TUB TO FRAME RHS31S Round head screw 14 20 1 SS 1 ea Item HNNL15S Hex nut nylok 14 20 SS 3 ea HHS067S Hex head screw 34 16 x 24 SS 4 ea LW25S Lock washer SS 4 ea GRINDER FASTENERS GRINDER BOWL TO TUB Item HHS067S Hex head screw 3 16 24 55 6 ea LW25S Lock washer SS 6 ea 1664 Dowel pin 54 24 2 ea BOWL TO TORQUE LINK Item HHS126 GR5 Hex head screw 14 13 x34 type 316 grade 5 2 ea LW30S Lock washer SS 2 ea Fig Item No Description 1 HK48 Knife drive pin 2 HR42 48 Bowl end ring 3 52392 Product splash shield 4 WN20S Wing nut 16 5 SSS45S Stud 16 x 1 6 57159K Auger drive shaft seal kit 6A 57159 Auger
7. drive shaft seal double lip 6B 57160 Seal retainer SS 6c FHS26S Flat head screw 10 32 x 24 SS 7 54278 CTN Auger assembly 8 54278B Square drive insert 9 54278D Shear pin screw 10 54278C Auger shear pin 11 56049 Grinding bowl 12 56067 Torque link 2 req 13 HP48 Bowl plate pins 3 req 14 H340 Ring Trench 25 24 55 87 POWER TRANSMISSION NOTE ASSEMBLED INSIDE OF FRAME SUPPORTS 44 KI 38 39 See or 40 FASTENERS POWER TRANSMISSION MIXER TRANSMISSION TO MOUNTING PLATE JOURNAL BOX TO MOUNTING PLATE Item Item HHS126 GR5 Hex head screw 14 13 11 SS 4 ea 50705 Hex head screw 36 16 1 SS 4 ea LW30S Lock washer 14 SS 4 ea LW25S Lock washer 34 SS 4 ea 5217 Dowel pin 56 2 217C Dowel pin 54 2 GRINDER TRANSMISSION TO MOUNTING PLATE DRIVING CLUTCH MOTOR OUTPUT TO Item TRANSMISSION SHAFT HHS126 GR5 Hex head screw 14 13 x 11 SS 4 ea Item LW30S Lock washer 14 SS 4 ea SSS17KL Set screw knurled 18 36 SS 3 ea S217C Dowel pin 546 x 2 ea TORQUE LINK TO JOURNAL BOX TRANSMISSION MOUNTING PLATE TO Item MOUNTING PLATE SUPPORTS HHS126 GR5 Hex head screw 14 13 x 34 type 316 grade Item 5 2 ea 50755 Hex head screw 36 16 114 SS 6 ea LW308 Lock washer 14 SS 2 LW25S Lock washer SS 6 ea CLUTCH ENGAGEMENT ARM TO CLUTCH ARM LOCK 217C Dowel pin 55 34 2 MOTOR TO TRANSMISSI
8. 609S 14 609 1796096 156095 1 6098 27 9 2 E E jeuunof fees deug de deus Pes lt Zx x Ay ZH 06 1 uuoA ZH 09 1236 M S609S A S609S N S609S 41 96099 S G609G G6096 0 S609S d G609G O 6609G N G609G W S609S 1 9609 1 9609 a S609S d S609S 3 96096 1 6096 9 lt 21 1 9 2 1 A quuesse JeyseH yeys 1ndino eseq Pununow ZH 0G ZH 09 91 75 m s ded peau x gr 4 9729914 deo yndjno Jaysem 490 91 de peeu xeu x 91 609 amp f S609S H S609S D G609G 1 960968 3 86095 33 96099 53 96094 d S609S 2 609 8 G609G Vv S609S V G609G 15 POWER CONTROLS a COMNDUAWNE Item 50768 50769 51991 56301G 56155 53689 53851 56105 42MC Y64 56331 H281AE 31 56110 35374 H281AE 32 56125 56294 35067 Description Switch start pushbutton order H482 1 Switch stop pushbutton order H482 2 Fuseholder Watertight 90 cord connector Cover control panel Cable connector assembly 2 req d Fuse 1 amp 250V Switch selector hand foot Magnetic safety interlock switch 240V Magnetic starter contactor AE
9. 711190 Vid 91 66196 ON 10 1 02 HOLIMS 1004 Tv IVNOLLdO 1N3W3Jv 1434 13800295 ON W31l 50595 ON H311 S O0SHH ON W3ik 70595 ON H LIMS LOOA OLLVINNANd IVOLLdO 2 S OM7 UN SN Bd2 300 95 55195 31403 3 HOLIMS 1003 IJILVWN3Nd Z SSONH ON WALI a00e9 DN 20 29 p109 9 YAMS 300 1 YPUMS 8 PIO 1 6 665 Ayquiasse Sutids 29 Toyenjoe ou 66955 41 M E69ES Suuds umor peon Areny 1 6696 Sunds 28 1166966 ISEM 66966 Q 14s ODIN TAI 69 S Joyny 66965 93e duroo K quiesse puau H 69 6 Suudsoppoi 66965 125 41 66985 Suo MOINS 19407 69 310 mains 12405 1 66966 32488 19402 23 66966 preng 19409 6696 23145100 9 pue p103 99976 p109 3nd 199 5 006 Pedo 7695 IPW t g ehs 451151 4 HOLIMS LOOA M t69cG 1 469 4 01 46968 1 46965 06095 6988 O 69ES 90 5695 31504 293022 st a pea11 5 582124
10. BIRD Model AFMG 24 MINI AUTOMATIC MIXER GRINDER CHOPPER OPERATING AND SERVICE MANUAL vs IMPORTANT NOTICE X This Manual contains important safety instructions which must be strictly followed when using PTCT hi ipment AFMG 24 t B equ t 220 9 09 14 PPD TABLE OF CONTENTS Page NOTICE TO OWNERS AND OPERATORS 2 242020 1 estes scire 2 INSTALLATION citet tieni ONIE EE RUE RE ER nr A ER RC es dead TRES 3 UNCRATING AND SETUB ee e iR RR RES TERES EE EE 3 MOTOR WIRING AND ELECTRICAL 4 5 MOTOR SPECIFICATIONS a ter Mr EISE 4 eet pensa et Ms Gee pea Ure 6 TOPROCESS PRODUCT 6 EE EE H MAINTENANCE dat gek sst EA E RE adem C A ER ees 8 MIXING PADDLE 24 8 LUBRICATION i2 rrkerierGewg dee kg e b 8 WIRING DIAGRAMS 1 853 PHASE EE 9 PARIS DIAGRAMS sak tieu Meu iate ese Monte EU NC Ne UE 10 FRAME EE 10 bentes etaed eade 11 GRINDERS EE 11 POWER TRANSMISSIONS cetera ox Ce Qe Nd sie E
11. CK WASHER OUTSIDE ON BACK OF ELECTRICAL BOX SUBPLATE ITEM 56331 5 BOTH CONTACTOR KIT NO 5 HP 1PH 6401 CONTACTOR AEG LS15K 11S AO 110 VOLT COIL 5 gt 56400 CONTACTOR AEG LS11K 11S AO 110 VOLT COIL 7 172 56401 CONTACTOR AEG 1515 15 7 172 gt 56402 CONTACTOR AEG 1515 115 24 VOLT COIL ELAT HEAD SLOTTED SCREW 110 VOLT COIL 10 32 X 1 2 LG ITEM FHS20S 2 REQ D FASTEN EXISTING TAPPED HOLE FIRST The magnetic contactors and overloads in the AFMG 24 have been changed to AEG electrical components These con NOTICE LS11K amp LSISK HAVE 2 DIFFERENT HOLE LOCATIONS SEE ABOVE R ITEM 10 32 X ROUND HEA REW ITEM NO RHSO9S 10 32 X 3 8 LG ITEM ITEM ITEM ITEM trols are interchangeable with the old controls with some minor modifications Use the following kit numbers when re placing previous contactors with AEG Kit Includes Contactor Sublate and Fasteners Tool Req Screwdriver CONTACTOR 56401 AEG LSISK11S AU SHP 1PH NO 56400 AEG 1 511 115 SHP 3PH5 56401 AEG 1 515 115 lt 7 1 2 56402 AEG LS1SK11S GU lt 7 1 2 HP 3PH NORMALLY OPEN CONTACT 13 REPLACES CONNECTION 3 14 REPLACES CONNECTION 4 UND HEAD SCREW RHSO9S 3 8 LG BIRO ITEM H2814E 331 OR 56356 AMP DVERLDAD RELAY CONVERSION
12. G SP37 10 A0 1 Ph 208 230V 60Hz 7 2 3Ph 208 230 460V 60Hz 7 2 3Ph 220 380 415 50Hz Overload AEG B27T N 5HP 208 230V 60Hz 3Ph 7 5HP 380 415V 50Hz 3Ph range 11 17 amps Transformer 220 440 110 Terminal block 4 req 223 Overload AEG B27T 0 7 220V 50Hz 3Ph Range 15 23 amps Legend plate controls Safety switch bracket S N 20307 on order 42MC Y70 Grommet wire to safety switch Fig 18 19 20 21 22 16 Item Description H481AE 52 Overload AEG B27T L 5HP 460 575V 60Hz 3Ph range 5 6 8 amps H481AE 53 Overload AEG B27T M 7 575V 60Hz 3Ph 460V 60Hz range 8 12 amps 35375 Terminal block end cap 230 H281AE 331 Overload AEG B77S P 32A 5HP 208 230V 60Hz 1Ph 714HP 208 230V 60Hz 3Ph range 22 32 amps 42MC AE84 Magnetic starter contactor AEG SP27 10 A0 5HP 208 230 460V 60Hz 3Ph 5HP 575V 60Hz 3Ph 56261 Transformer 575V 115V 56337 Shroud selector switch 56339 24 volt magnetic starter contactor AEG SP37 10 G0 7 4 3Ph 380 415V 50Hz 55048 Transformer 380V 24V order BES 16257 55053 Magnetic safety interlock switch 250 600V order H442 1 24 volt system 56317 3 amp fuse for 24 volt system 35241 Mount rail terminal block 35376 End anchor terminal block 56164 Control box seal RETOFIT FOR AEG CONTACTORS IN AFMG 24 CONTROL BOX SERIAL NO 20001 ON ITEM 105 10 32 HEX ITEM NO LWOSS 10 LO
13. Hex nut 10 32 SS 8 ea CONTROL BOX COVER TO CONTROL BOX THROUGH DRIVE COVER Item 2563 Hex washerhead screw 10 32 x14 SS 12 ea CONTROL BOX TO SIDE COVER Item 2563 Hex washerhead screw 10 32 x14 SS 2 ea LWO5S Lock washer 10 SS 2 ea HN10S Hex nut 10 32 SS 2 ea DRIVE COVER BACK TO DRIVE COVER Item HHS025S Hex head screw 4 20 x14 SS 6 ea 105 Lock washer SS 6 DRIVE COVER TOP TO DRIVE COVERS Item HHS025S Hex head screw 4 20 x14 SS 4 ea LW10S Lock washer 14 SS 4 LOWER FRONT COVER TO SIDE DRIVE COVERS Item HHS025S Hex head screw 11 20 x14 SS 4 ea LW10S Lock washer 14 SS 4 ea DRIVE COVER SIDES TO FRAME Item HHS025S Hex head screw 14 20 x14 SS 4 ea LW10S Lock washer 14 SS 4 DRIVE COVER SIDES TO TUB Item 50555 Hex head screw 25 18 SS 6 ea 1155 Lock washer Die SS 6 ea FW10S Flat washer SS 6 ea Fig Item No Description 1 53568 Mixer paddle lock set screw 2 53594 Lock arm radial bearing 3 53517 Lock arm thrust bearing 4 53852 Mixer paddle lock arm assembly 5 53953 Seal mixer drive shaft thru tub 6 56039 Product mixer safety cover 7 56040 Product mixer tub no side inlet 56121 Product mixer tub RH side inlet 7B 56124 Product mixer tub LH side inlet 8 56044 Safety cover hinge rod 9 56045 Safety cover hinge rod spacer 2 10 56072 Safety cover latch 11 56073 Latch mounting
14. INSTRUCTIONS FOR CONNECTION SPe7 OR SP37 CONTACTORS USE LARGER BUS BARS BL 271 TD ATTACH TO AN 37 MAKE SURE BUS BAR SCREWS ARE TIGHT cod no 775 USE SMALLER BUS BARS BL 269 TO ATTACH TO AN AEG 5 27 MUST BE MOUNTED AS SHOWN MUST BE APPROX THIS DIMENSION BEFORE ATTACHING TO AEG SP27 CONTACTOR CUT OFF THE HOOK COMPLETELY MAKE SURE BUS BAR SCREWS ARE TIGHT 17 OPTIONAL STAINLESS STEEL BOWLS AUGERS amp PINS 3 56049 114 54878 CTNS 114 560495 114 gt l LWosSs 1 50125 114mm UNGER SYSTEM Item No Description HHS012S Hex head screw 10 32 SS HK114 Knife drive pin 114mm Unger HR42 48S 114 End ring SS 114mm Unger 54278C Auger shear pin 54278D Shear pin fastener 54278 CTNS 114 Auger assembly SS 114mm Unger 56049SK 114 Key 114mm Unger 560495 114 Bowl SS 114mm Unger Tes 54278D PLATES KNIVES AND SPACER SUPPLIED BY OTHERS 114 Es 42 485 114 ENTERPRISE SYSTEM HR42 48S End ring SS 54278 CTNS Auger assembly SS 56049S Bowl w plate pins 55 ITEMS REQUIRED FOR TANDEM OPERATION mp udi 52 HEAD TO AFMG 24 INLET 56135 THIS SEAL TO THIS SEAL USED WITH E 56137 BE USED WITH BOTH E 56135 AND 56136 TF 27 8 55 NOTE THESE ARE DESIGNED TO WORK ON BIRO EQUI
15. ON SSB50P Shoulder bolt 3 16 x 2 ea Item TRANSMISSION BRACE HHS126S Hex head screw 14 13 x 1 SS 4 ea Item Lw30S Lock washer 7 SS 4 HHS126 GR5 Hex head screw 4 13 x 4 LOVEJOY COUPLING TO TRANSMISSION SHAFTS LW30S Lock washer 14 SS 2 ea Item 1673 Set screw 14 20 1 SS 4 ea 12 Fig Item No 1 56211 1 2 SSB50PS 3 H310A 4 53785 5 56036 6 56215 7 56047 8 56063 9 56064 10 56065 11 56066 12 56068 13 56081 14 56095 15 56096 16 56097 17 56276A 17 56276 17B 56276B 18 56100A 19 56101 20 56102 21 56103 22 53993 23 56287 24 56286 25 56270 26 56288 28 53516 29 56127 1 30 56214 31 HHS061S 32 56169 33 555107 34 56258 35 56188 36 56133 37 56132 38 56259 39 56260 40 56283 41 MC 21R2 42 53659 43 ST73 44 56351 46 05 43 1 2 SQUARE DRIVE 2 75 DIA Description Driven clutch engagement lever bushing Shoulder bolt 4 dia x 341g S N 20405 on Bearing assembly journal box front Seal journal box front auger drive Driven clutch engagement shaft Driven clutch engagement lever RH Mounting plate for transmission Journal box housing Driven clutch square 1 0 Driving clutch motor output Auger drive shaft SS Spacer rear journal box Journal box assembly complete Transmission grinder 60 7 Transmission grinder 50HZ Transmission mixer Coupling assembly complete Coupling half Coupling sleeve Bearing assembly journal
16. PMENT OR OTHER MANUAL AND AUTO FEED GRINDERS OF COMPARABLE PLATE SIZE 5 48 PLASTIC KNOB 16 272 7 CONNECTING BRACKET ASSEMBLY PART NO 53552 2A SEAL PART NO 5367 MANUAL FEED GRINDER BOWL DISCHARGE HORN SPECIFY SIZE MANUAL FEED GRINDER BOWL PART NO 56137 19 SJAA 39NV3U ANY AIV LAN 1109 1N3W3OV1d3N AUT 13400 95 9 T H 200296 E 71 TI 871 3115 14 120696 et 1 14003 31vW 5 1003 it b 2 88 N3HSVA 2001 5 0 1 01 i3Nvd 70 14391935 1437 381L9 ASY 1003 7059 lt 6 WIN ONITGDJESJ XO0E9S 8 o 319833 7008 9 14000 roocsc IDNXOU1 501934403 4303 HOUESS 9 30153405 0802 06 3197 ECH 2 86 88 INN XH 5605 D1 25 68 773805 AVH 5505 3 139248 HOIIAS 310595 2 HOLAS 89 000295 1 1594 UN SET EH SSONH wExit si mangpesHxeH men peng sy Zei mg Apquressy young poog 10595 spp young RER sre Apog een mdg 842 842540695 quo peno 20059 14800595 0 1 4
17. Seal Item No 56167 Outer Disc Item No 54303 and Lock Knobs Item No 14688 from the inlet tube of the Second Grind Machine Clean out the tube if necessary Install the Inlet Tube Seal Item No 53671 or 53933 into the inlet tube of the Second Grind Machine until fully seated Bolt the supplied connecting angle to the inlet tube Remove the Ring from the First Grind Machine Item No HR42 48 HR52 or HR56 Insert the Item No 56137 56135 or 56136 Discharge Horn into the Ring Reinstall the ring on the machine Insert the Discharge Horn into the inlet tube With the seal clamp in place Install the Connecting Bracket over the first grinders ring slide the connecting bracket rod into the connecting angle Install the lock knob and tighten Tighten the seal bracket lock knob to tighten against the seal 25 OPERATOR S SIGNATURE PAGE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SE RIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE SUPERVISOR S INITIALS DATE 26 NOTES LIMITED WARRANTY WARRANTY The Biro Manufacturing Company warrants that the BIRO AFMG 24 Grinder will be free from defects in material and workmanship under normal use and with recommended service
18. TE WORK AREA ALWAYS Use Qualified Technician and Electrician for Installation ALWAYS Connect to Proper Voltage amp Phase ALWAYS Install Equipment in Work Area with Adequate Light and Space Away From Children and Visitors ONLY Operate on a Solid Level Non Skid Surface ALWAYS Lock Machine Castors After Moving Machine to Operating Location NEVER Bypass Alter or Modify This Equipment in Any Way From Its Original Condition NEVER Operate With Product Mixer Safety Cover Opened or Removed or Magnetic Interlock Switch By Passed NEVER Operate Without all Warning Labels Attached and Owner Operator Manual Available to the Operator UNCRATING AND SET UP Read this Manual thoroughly before installation and operation Do not proceed with installation and operation if you have any questions or do not understand anything in this Manual Contact your local Distributor or BIRO first Remove all banding shipping carton and all equipment from inside the tub Then take machine off shipping pallet This machine is shipped with the adjustable legs fully retracted The legs allow for a height adjustment from the floor to centerline of bowl 2417 minimum to 34 maximum This machine weighs approximately 600 pounds To avoid accidents block up machine after raising to desired operating height 5 The adjustable legs can now be unbolted and lowered to the floor Replace bolts and tighten securely Install machine on a level non skid
19. X d E 12 13 14 15 POWER CONTROLS ELECTRICAL errar tot Re RE DIR Ee ENNEN EE EE 16 RETROFIT AEG CONTACTORS IN CONTROL BOX 17 OPTIONAL STAINLESS STEEL BOWLS AUGERS amp RINGS 114MM UNGER ENTERPRISE he cave baa 18 ITEMS REQUIRED FOR TANDEM 2 2 19 FOOTSWITCHES PNEUMATIC amp ELECTRIC ANEN 20 21 OPTIONAL EQUIPMENT IELUSTRATED E EN e NEEN 22 WARNING LABEL LOCATIONS ON 23 TANDEM OPERATION ILLUSTRATION 9091 24 TANDEM CONNECTION ILLUSTRATIONS I n 25 OPERATOR S SIGNATURE PAGE see ENEE EEN EUER IN RE REC AE ERAN ER e 26 OPERATOR S NOTES denger ere quae E REN REA 27 LIMITED WARRANTY SEENEN oe 28 NOTICE TO OWNERS AND OPERATORS BIRO s products are designed to process food products safely and efficiently Unless the oper ator is properly trained and supervised however there is the possibility of a serious injury It is the responsibility of the owner to assure that this machine is used properly and safely strictly following the instructions contained in this Manual and any requirements of local law No one should use or service this machine without proper training and supervision All opera tors should be thoroughly familiar with the procedures contained
20. Y NOILVOO 4 15 191435 666cS Jena zH 2250 DWdv 300 peddjus so e WL 3503 ONIOIANSS 10 NO 35 4 330438 324 05 193NNOOSIQ 00 5 1 21 12313 JO el NOT LAYS 40 PIO gl pup jospuedns 8 ssejunjepuuo 9NINIVMY 4 S9H SNOLLVOOT ALAAVS 23 TANDEM OPERATION ILLUSTRATION FOR 90 INLET 53552 2A 1155 7 AFMG 24 D 494 1247 7 3 5 7 HP MANUAL FEED GRINDERS 622 3MM 241 APPROX OVERALL 2433 M 53552 2A 279MM AFMG 24 NT 56 5 1425 5 Oe EE 6 FT APPROX ME me 828 24 Step 1 Step 2 Step 3 Step 4 Step 5 CONNECTION INSTRUCTIONS TANDEM OPERATIONS BIRO AFMG 24 into BIRO AFMG 24 BIRO Heavy Horsepower Grinder into BIRO AFMG 24 Remove Side Entrance
21. anties other than those expressly stated in this limited warranty THE IMPLIED WARRANTY OF MER CHANTABILITY THE IMPLIED WARRANTY OF FITNESS FOR PROCESSING OF FOOD PROD UCTS AND ALL OTHER IMPLIED WARRANTIES ARE SPECIFICALLY EXCLUDED BIRO IS NOT LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES EXPENSES OR LOSSES THE REMEDIES PROVIDED IN THIS BIRO LIMITED WARRANTY ARE PURCHASER S SOLE AND EX CLUSIVE REMEDIES AGAINST BIRO REGISTRATION CARDS You must sign date and complete warranty registration card supplied with each machine The warranty card must be returned to The Biro Manufacturing Company for proper registration If no warranty card is returned to BIRO the warranty period will begin from the date the machine was originally shipped from the factory HOW TO GET SERVICE 1 Contact the entity from whom you purchased the machine or 2 Consult the yellow pages of the phone directory for the nearest authorized dealer or 3 Contact BIRO Mfg Company for the authorized service entity 250 plus worldwide in your area THE BIRO MANUFACTURING COMPANY 1114 Main Street Marblehead Ohio 43440 2099 Ph 419 798 4451 Fax 419 798 9106 E mail Service birosaw com Web http www birosaw com ITEM NO 56224 PTCT 24 220 9 09 14 PPD 28
22. bels and Manual Machine is now ready for trained operators to process product Use meat deflector attached to grinding bowl to eliminate meat splatter Contact your local Distributor or BIRO directly if you have any questions or problems with the installation or operation of this machine OPERATION ROTATING GRINDING AUGER amp ROTATING MIXING PADDLE TO AVOID SERIOUS PERSONAL INJURY ONLY Properly Trained Personnel Should Use This Equipment NEVER Place Hands Into Machine Input or Output Openings NEVER Open Machine During Operation DO NOT Wear Gloves While Operating DO NOT Tamper With Bypass Alter or Modify This Equipment in Any Way From Its Original Condition NEVER Operate Machine With Product Mixer Safety Cover Opened or Removed or Magnetic Interlock Switch By Passed ALWAYS Turn Off and Unplug Machine from Power Source and Perform Lockout Tagout Procedure to This Machine Before Unjamming Unclogging Cleaning or Servicing NEVER Leave Unattended While Operating NEVER Operate Without All Warning Labels Attached and Owner Operator Manual Available to the Operator A TO PROCESS PRODUCT 1 Before starting mixer grinder have a container for receiving ground product at the output end of the grinding bowl 2 FIRST GRIND a Hill Product Hopper Maximum 140 Pounds close Product Mixer Safety Cover b Push the green start button and shift the clutch arm into the grind position to feed firs
23. box rear Castellated lockwasher Locknut Seal rear journal box Grease fitting vented Motor 7 2HP 3PH 208 230 460V 60HZ Motor 5HP 3PH 208 230 460V 60HZ Link engage handle Engage handle lock Mixer drive shaft pin Woodruff key Driven clutch engagement lever LH Hex head screw 5 18 x 1 SS Driven clutch engagement shaft collar Set screw 7220 Driving clutch Delrin back up spacer Motor 5HP 1PH 208 230V 60HZ Key 5 x Sis x 17 Key 14 x4 x 114 Motor 5HP 3PH 575V 60HZ Motor 714HP 3PH 575V 60HZ Motor 7 gt 3PH 220 380 415V 50HZ Groove pin S N 20389 on Flat washer S N 20405 on Lock nut spanner wrench shop tool Transmission brace 45 HHS126 GR5 Hex head screw 14 13 x 34 4 ea Lock washer 14 SS 2 ea 195 ZH OG 12 6 ZH 09 12 6 vaelv 1 9121 A quiesse Bune g Dnid 4 Dueno ZH 06 ZH 09 wom 5 de 5 6096 6096 6096 0 1609 d L609S O L609S N 2609G W 2609G W 2609G T L609S 26099 quuesse Duupag yeys 1ndino aseq Bununow de 20 81 75 Malas ded xau x 912 SIouseA YO 91 26 06 de peay xeu ut x 91 de yndjno f L609S H L609S D L609S 53 26094 53 76094 6096 d L609S 2 L609G 9 16095 6096 V L609G 4
24. d crack the plate Never never hit the plate against anything to clean the holes Never never throw the knives amp plates CLEANING WARNING ROTATING GRINDING AUGER amp ROTATING MIXING PADDLE TO AVOID SERIOUS PERSONAL INJURY ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine Before Cleaning or Servicing ONLY Use Recommended Cleaning Equipment Materials and Procedures NEVER Spray Water or Other Liquid Substances Directly at Motor Power Switch or any Other Electrical Components ALWAYS Thoroughly Clean Equipment at Least Daily CLEANING THE BIRO MIXER GRINDER Wh Mo Disconnect mixer grinder from power source and perform lockout tagout procedures Remove grinding bowl end ring breaker plate knife and grinding auger Remove mixing paddle Be sure front most paddle arm is pointing up Loosen the thumb screw on the mixer paddle lock arm Item No 53853 While supporting the mixing paddle remove the lock arm Turn the mixing paddle counterclockwise slide forward to disengage from drive shaft and lift from product hopper CAUTION DO NOT POWER SPRAY DIRECTLY AT ELECTRICAL COMPONENTS Machine is now ready to be cleaned using warm soapy water and rinsed with clean water Machine may be cleaned by power spray washing taking care to not spray directly at any electrical controls After machine has been cleaned and allowed to air dry all expose
25. d metal surfaces should be coated with a good food grade light oil or grease CLEANING THE BOWL RING AND WORM CARE OF TIN COATED PRODUCTS DO S AND DON TS Do not use abrasive cleaning materials such as brillo pads or metal scrapers Tin is a soft metal and should be cleaned with a soft cloth and dried Do not use a cleaning agent containing a high percentage of free alkali or acid Do not use a detergent containing a high percentage of tri sodium phosphate or meta silicate Tin is reactive to both Rinse well and dry throughly after washing to remove agents that may be reactive to tin If sterilizing agent containing chlorine is used the tinned surface must be throughly rinsed Chlorine is corrosive to tin Dry throughly after rinsing and store in a dry environment If water is exceptionally hard drying will be necessary to prevent spotting MAINTENANCE WARNING ROTATING GRINDING AUGER amp ROTATING MIXING PADDLE TO AVOID SERIOUS PERSONAL INJURY e ALWAYS Turn Off Unplug from Power Source and Perform Lockout Tagout Procedures to This Machine BEFORE Servicing NEVER Touch This Machine Without Training and Authorization By Your Supervisor NEVER Place Hands Into Machine Input or Output Openings NEVER Bypass Alter or Modify This Equipment in Any Way From Its Original Condition PROMPTLY REPLACE Any Worn or Illegible Warning Labels e USE ONLY GENUINE BIRO Parts and Accessories Properly
26. ddle front mounting hub Backwards operation will not allow mixing paddle to feed product to the grinding auger efficiently Lift slightly the clutch arm and push to the rear of the machine CHECK ROTATION OF THE AUGER DRIVESHAFT ROTATION MUST BE COUNTER CLOCKWISE as indicated by the rotation decal located on the grinding bowl ROTATION MUST ONLY BE CHECKED WITH THE GRINDING AUGER REMOVED otherwise serious irreparable damage may occur to grinding components CAUTION If machine runs clockwise backwards it must be rewired to correct rotation otherwise serious irreparable damage may occur to grinding components Both the auger and the mixing paddle must operate in the same direction Check operation of optional footswitch if equipped Plug footswitch cord into fitting on control panel Turn selector lever to foot The machine will operate with pressure on the footswitch treadle Releasing the treadle stops the machine Insert auger assembly into grinding bowl place knife sharp edges out onto the square end of the auger assembly The breaker plate slides over the worm knife drive pin and is held from rotating by pins in the grinding bowl Install the retaining ring Ad CAUTION ONLY HAND TIGHTEN RETAINING RING For best results use knife and plate as a set Do not operate machine for any period of time without product in the grinding bowl This will cause heating and dulling of the knife and plate Check placement of all warning la
27. g the manual SAFETY TIPS WARNING ROTATING GRINDING AUGER amp ROTATING MIXING PADDLE TO AVOID SERIOUS PERSONAL INJURY NEVER Touch This Machine without Training and Authorization by Your Supervisor NEVER Place Hands into Machine Input or Output Openings NEVER Open Machine During Operation ONLY Use a Qualified Electrician to Install According to Local Building Codes Machine MUST Be Properly Grounded e ALWAYS Connect to Proper Voltage amp Phase e ONLY Install on Level Non Skid Surface in a Clean Well Lighted Work Area Away from Children and Visitors e ALWAYS Lock Machine Castors After Moving This Machine NEVER Use This Machine For Non Food Products NEVER Operate Machine With Product Mixer Safety Cover Open or Removed or Magnetic Interlock Switch By Passed e ALWAYS Turn Off Unplug Machine From Power Source and Perform Lockout Tagout Procedure to this Machine BEFORE Attempting to Unjam or Unclog Cleaning or Servicing NEVER Leave Machine Unattended While Operating NEVER Alter This Machine From its Original Form as Shipped From Factory DO NOT Operate Machine With Missing Parts PROMPTLY REPLACE Any Worn Warning Labels e ALWAYS Read Operation and Service Manual BEFORE Operating Cleaning or Servicing e USE ONLY BIRO Parts and Accessories Properly Installed INSTALLATION WARNING TO AVOID SERIOUS PERSONAL INJURY PROPERLY INSTALL EQUIPMENT IN ADEQUA
28. in this Manual Even so BIRO cannot anticipate every circumstance or environment in which its products will be used You the owner and operator must remain alert to the hazards posed by the function of this equipment particularly the ROTATING GRINDING AUGER and the ROTATING MIXING PADDLE which can severely injure an inattentive operator amputating fingers and limbs No one under eighteen 18 years of age should operate this equipment If you are uncertain about a particular task ask your supervisor This Manual contains a number of safe practices in the SAFETY TIPS section Additional warn ings are placed throughout the Manual Warnings related to your personal safety are indicated by Aware Warnings related to possible damage to the equipment are indicated BIRO also has provided warning labels on the equipment If any warning label or Manual be comes misplaced damaged or illegible please contact your nearest Distributor or BIRO directly for a replacement Remember however this Manual or the warning labels do not replace the need to be alert and to use your common sense when using this equipment This Manual applies to machines with serial number 20200 and higher copy of this manual is included with each MODEL AFMG 24 MIXER GRINDER The descriptions and illustrations contained in this manual are not binding The manu facturer reserves the right to introduce any modification without updatin
29. sed for the supply of one unit of the relevant horsepower For connections of more than one unit on the same feederline a local electrician will have to be consulted to determine the proper conductor size The size of the electrical wiring required from the power source to the mixer grinder is a MINIMUM OF No 10 WIRE The BIRO Manufacturing Company is not responsible for permanent wiring connection or installation NOTE TO OWNER AND ELECTRICIAN IF THIS MACHINE IS NOT CORD AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE THEN IT SHOULD BE EQUIPPED WITH OR CONNECTED TO A LOCKABLE MANUALLY OPERATED DISCONNECT SWITCH OSHA 1010 147 MOTOR SPECIFICATIONS HP KW VOLTS HZ PH AMPS 5 4 208 230 60 3 13 4 12 6 5 4 208 230 60 1 25 22 8 5 4 460 60 3 6 3 4 550 60 3 5 5 1 5 5 6 208 230 60 3 21 5 20 1 5 5 6 220 50 3 22 1 5 5 6 380 415 50 3 12 7 11 6 1 5 5 6 460 60 3 10 1 5 5 6 550 60 3 8 5 10 11 12 13 14 15 16 17 18 Located on the side of the machine green and red pushbutton for activating the internal motor control contactor The magnetic interlock switch is mounted under the rear machine cover It lines up with the magnet attached to the product mixer safety cover When the safety cover is raised the machine will stop operation Push the green start button CHECK THE ROTATION OF THE MIXING PADDLE ROTATION MUST BE COUNTER CLOCKWISE as indicated by the rotation decal affixed to the mixer pa
30. surface in a well lighted work area away from children and visitors This machine is complete except for knife and plate There is a bowl shipping plug stamped steel placed in the output end of the grinding bowl to retain the grinding auger during shipment REMOVE THE BOWL SHIPPING PLUG AND THE GRINDING AUGER WARNING After checking and making sure the power supply is correct plug in your machine NEVER OPERATE MACHINE PRODUCT MIXER SAFETY COVER OPEN Machine will not run with cover open Machine must be properly grounded Use qualified electrician to install according to local building codes MOTOR WIRING AND ELECTRICAL REQUIREMENTS 1 au E a Interchange of current is made in motor outlet box Leads are properly marked Changing instructions are on the motor plate or motor outlet box All grinders are wired 220 volts unless otherwise specified Be sure motor specifications voltage cycle phase match power supply line Be sure line voltage is up to specification Electrical connections to be in accordance with safety codes and National Electrical Code Rated voltage of the unit shall be identical with full supply voltage Voltage drop on the supply line shall not exceed 10 of full supply voltage The feederline conductor size in the raceway from the branch circuit to the unit must be correct to assure adequate voltage under heavy starting and short overload conditions The feederline conductor shall only be u
31. t grind It is recommended to use a breaker plate with 3 8 diameter or larger holes c Push the red stop button and pull the clutch arm out of the grind position when all product has been ground out 3 SECOND GRIND a Hill Product Hopper Maximum 140 Pounds close Product Mixer Safety Cover b Push the green start button During this mix operation seasonings may be added through the sight holes in the Product Mixer Safety Cover c After the desired mix shift the clutch arm into the grind position to operate grinding auger and grind out product d Push the red stop button when all product has been ground out 4 Unplug from power source and perform lockout tagout procedures Always keep knife amp plate as matched set Always keep the knife amp plate sharp Always check for levelness by laying the knife on the plate before inserting in machine Always install the knife amp plate in correct sequence knife 1st then plate Always keep knives amp plates lubricated in storage and when starting up machine Always use coolant when sharpening plates Always inspect the plates making sure all holes are clear that there are no cracks DON Ts Never never mix different knives to different plates Never never over tighten the bowl retaining ring on the machine Never never run the grinder mincer without product Product is a natural lubricant Heat can build up so fast that cold product coul
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