Radius CM200™/CM300™ & Motorola PM400™
Contents
1. 40 CPS Programming Setup with RIB with Telco 5 0 CPS Programming Setup with RIB Accessory Connector 6 0 CPS Programming Setup with RIB oett ere 7 0 Radio Tuning 7 1 Initial Test Equipment Control Settings Chapter 5 POWER UP SELF TEST 1 0 x een ee et ed et Seti e ee e Chapter6 ACCESSORIES amp CONNECTOR PIN FUNCTIONS ACCESSES E itta save nec IURE ayasa CAN MILIA LECCE LACE TIU Jee ce ene teo e d 1 2 S cse APE Ene Le DR D sene de 1 3 Alarms and Accessories 1 4 Gontrol Stations i et etal Ta Tatas 15 NPUDNGAGOIESS emot OOo ene 1 6 Tocat cise kode ede 1 7 etiain 1 8 Data CES Wireless 5 2 0 3 0 159 Peripherals uen 6 4 Accessory Connector Pin 6 5 Microphone Connector Pin 6 6 Chapter 7 MODEL CHART AND TEST SPECIFICATION 12. ii Document Copyrights eee acl eat e c tente aat bu eror als edo ii DiSCIalITIBI ii Product Safety and RF Exposure Compliance vii Chapter 1 INTRODUCTION 1 0 Scope of Manual rcnt eee Ia xcd REL drea T Ra PRIUS 1 1 2 0 Warranty and Service 1 1 2 1 Warranty Period and Return Instructions 1 1 2 2 After Warranty Period nent Se patentes 1 1 30 Replacement Parts Ordering 11 1 1 2 3 1 Basic Ordering scettr rr e ete 1 2 3 2 Motorola nner d Ere 1 2 9 95 Mail ii LU I Ce e ODE RR RR RR RES Cad e ERU EET 1 2 2 4 Telephone OfdGers xi 1 2 vba Oeste DR BAR E erii 1 2 3 0 Paris IderficalloLk oe xac dados dade rode sad 1 3 4 0 Radio Model 1 3 Chapter2 MAINTENANCE TO HOD E EY cant ud ROS Ee Ere RUE Fere FE rd ces dat Er Fdo 2 1 2 0 Preventive Maintenance pU Mo nonis Dum is 2 1 2 Inspeclorlbtss
3. ACC lg DC x Power RF Supply Programming Cable DB15 PTUS RIB Tx Data RLN 4008 7 Rx Data Gnd DB25 Cable 3080369B72 9 PIN ERA Cable 3080369B71 25 PIN Figure 4 3 CPS Programming Setup with RIB 4 3 CPS Programming Setup with RIB Accessory Connector CPS Programming Setup with RIB Accessory Connector The CPS programming setup shown in Figure 4 4 is used to program the radio using the Radio rear 5 0 accessory connector Adapter Cable FKN8113 2 8 RF Power Supply DB15 RIB Tx Data Programming Test RLN 4008 Rx Data Cable DB25 RKN4083 Cable 3080369B72 9 PIN E Cable 3080369B71 25 PIN Figure 4 4 CPS Programming Setup Cable with RIB and Rear Adapter Cable 6 0 CPS Programming Setup with RIB The CPS programming setup shown in Figure 4 5 is used to program the radio using the Radio rear accessory connector Cable GTF377 2 8 RF Power Supply DB15 RIB Z Tx Data Programming RLN 4008 Rx Data Cable DB25 GTF
4. c mtt ede abun ut besito to a e eds 2 1 2 2 cei edente iru urge beseech eee leo 2 1 3 0 Safe Handling of CMOS and LDMOS 2 2 4 0 Repair Procedures and Techniques 2 3 5 0 Disassembling and Reassembling the Radio 2 3 6 0 Radio Disassembly Detailed ecce rete eterne 2 4 6 1 Control Head Remosval tipa ellie 2 4 6 7 Top Cover Removal a uuu codex i vct ccc ds Debora 2 6 6 3 Main Shield Removal 2 7 6 4 Shield and DC Cable 2 7 6 5 Clip and Main PCB Removal for Low Power Models 2 8 6 6 Main PCB Removal for High Power 2 9 6 7 Disassembly of Control Head 200 2 10 6 8 Disassembly of Control Heads CM300 PM400 2 11 0 Radio Assembly 2 12 7 1 Chassis Assembly for Low Power 2 12 7 2 Chassis Assembly f
5. UHF2 1 25 W 64 CH X PMLN4598 _ Control Head X PMLN4599 _ Control Head X FLN3108 AN Control Head X FLE1620 S CM200 UHF2 Service Board X PMUE2026 S CM300 UHF2 Service Board X PMUE2026 S 400 UHF2 Service Board X 6902966C30 CM200 User Guide bilingual X 6881096C22 CM300 User Guide bilingual X 6881096C32 PM400 User Guide bilingual X X HKLN4220 CM200 CM300 User Guide CDROM bilingual X HKLN4219 PM400 User Guide CDROM blilingual Low Power Radios 1 3 Specifications Specification Frequency Range General 146 174 MHz 438 470 MHz Frequency Stability 2 5 PPM 30 C to 60 C 25 C Ref Channel Capacity CM200 4 CM300 32 PM400 64 Channel Spacing 12 5 20 25 kHz Power Supply 13 8 11 16 6 Vdc negative Vehicle ground Dimensions L x W x H 4 65 X 6 67 X 1 73 118mm X 169 5mm X 44mm Weight 2 25 Ibs 1 01 kg FCC Description AZ492FT3805 AZ492FT4856 Operating Temperature 30 to 60 C Display only 20 C to 60 C Storage Temperature 40 to 85 Thermal Shock 40 to 80 C High Humidity 95 RH 50 C for 8 hrs ESD 15KV air discharge Packing Test Impact Test 7 3 7 4 Specification MODEL CHART AND TEST SPECIFICATION Power Output 1 25W Conducted Radiated 36 dBm 1 GHz Emissions 30 dBm 1 GHz Audio Response from 6 dB oct Pre Emphasis 300 to 300
6. Radio Assembly 2 13 10 Take the main shield and place it on the chassis Check that the corners of the main shield are seated properly on the corner supports 11 Take the main seal and place it inside the top cover Verify that the main seal is seated prop erly on its placement ribs and all around the groove 12 Take the upper cover place it properly on the chassis and push it down Three click sounds are heard from both sides and back 7 3 Control Heads Assembly 1 Assemble the Control Heads by reversing the procedure for dis assembly NOTE Care should be taken not to touch or contaminate the conductive strip connectors and key pad conductors on the underside of the display and the elastomeric connectors GM3689 only 7 4 Control Head Fitting 1 Hold the Control Head in one hand and the chassis assembly in the other hand Insert the flat cable into the main PCB connector through the slot in the chassis Place the Control Head Assembly on the chassis assembly in a diagonal manner Two clicking sounds are heard Insert the Volume Knob into its groove and push it in 5 Place the cap of the accessory connector over the accessory pin 2 14 MAINTENANCE 7 5 Option Board Installation Follow the disassembly procedure in paragraphs 6 1 to 6 3 2 Remove and discard the 4xM3 screws holding the main pcb and replace with the 4 spacers provided Torque the spacers to 10 Ibs 3 Insert the jumper flex into the connector on
7. SKN6001 for meter ance Test leads for meter R1053 Dual trace Oscillo 20 MHz bandwidth Waveform measurements Scope 5 mV cm 20 V cm R1443A Broadband Watt Transmitter power output measure meter ments 51339 RF Millivolt Meter 100 uV to 3 VRF 10 RF level measurements kHz to 1 2 GHz R1013 SINAD Meter Receiver sensitivity measurements 51348 prog DC Power Supply 0 20 Vdc 0 20 Amps Bench supply for 13 8Vdc Programming Test Cable RKN4083_ 11 0 Programming Test Cable RKN4083 P1 Male J1 Female To Radio To RIB 1 Test Set 13 13 RLN4008 1 r es BNET 25 oeoo 00000 1000 50mm Cable 1000 50mm o Cable ETIA J2 Female To Mobile Radio 4 Accessory Connector Viewed from Front pin end of Connector Note Use with Adapter Cable FKN8113_ FLO830308 0 Figure 2 18 Programming Test Cable J2 Mobile Pi Radio To Radio Accessory Test Set Connector RLN4460 SPEAKER 1 gt 1 AUDIO EXTERNAL MIC 2 H 2 AUDIO DIGITAL IN 1 EXT PTT 3 t te 5 AUDIO DIGITAL OUT 2 EXT ALARM 4 gt 7 AUDIO FLAT TX AUDIO SENSITIVITY 5 LL Me auio DI
8. THIS PAGE INTENTIONALLY LEFT BLANK INTRODUCTION 1 0 2 0 21 2 2 Chapter 2 MAINTENANCE Introduction This chapter provides details about the following Preventive maintenance inspection and cleaning Safe handling of CMOS and LDMOS devices Disassembly and reassembly of the radio Repair procedures and techniques Installation of Option Boards Preventive Maintenance The radios do not require a scheduled preventive maintenance program however periodic visual inspection and cleaning is recommended Inspection Check that the external surfaces of the radio are clean and that all external controls and switches are functional It is not recommended to inspect the interior electronic circuitry Cleaning Procedures The following procedures describe the recommended cleaning agents and the methods to be used when cleaning the external and internal surfaces of the radio External surfaces include the front cover and housing assembly These surfaces should be cleaned whenever a periodic visual inspection reveals the presence of smudges grease and or grime NOTE Internal surfaces should be cleaned only when the radio is disassembled for service or repair The only recommended agent for cleaning the external radio surfaces is a 0 5 solution of a mild dishwashing detergent in water The only factory recommended liquid for cleaning the printed circuit boards and their components is isopropyl alcohol 7095 by vo
9. Torque 13 Ib in Torx T10 11 the main shield and place it on the chassis Check that the corners of the main shield are seated properly on the corner supports 12 Take the main seal and place it inside the top cover Verify that the main seal is seated prop erly on its placement ribs and all around the groove 13 Take the upper cover place it properly on the chassis and push it down Three click sounds are heard from both sides and back 7 2 Chassis Assembly for High Power Models OV m uo PO Verify that the potentiometer is soldered properly Take the main PCB and smear thermal paste on T0220 and Audio Power Amplifier Slide the main board diagonally into the chassis Tighten all eight screws Torx T10 Assemble the O ring on the RF connector and tighten it using Torque 22 Ib in Tighten the RF connector security screw M2 using Torque 1 5 Ib through the opening in the PCB Take two PA Screws and place in screw holes over PA Tighten the screws using Torque 13 Ib in Take the PA Shield and place it on the PA compartment Tighten the three screws using Torque 13 Ib in Tighten the middle screw first then the screw located on the left side and lastly the screw located on the right side Insert the DC cable into the slot Ensure that it is seated correctly on the chassis hook located below the DC cable Attach it to the chassis and PCB by tightening the two screws using Torque 13 Ib in Torx T10
10. 10mSec Div Oscilloscope Vert 2 5 kHz Div Oscilloscope Trig Auto Monitor Image Hi Monitor BW Nar Monitor Squelch mid CW Monitor Vol 1 4 CW 3 2 3 0 TRANSCEIVER PERFORMANCE TESTING RF Test Mode When the radio is operating in its normal environment it is not possible to test all individual aspects of the transmitter and receiver performance Therefore a special test mode is used to allow the service technician to perform certain functional tests on the product A control head fuctional test mode is also available To enter test mode display radios 1 2 3 10 Turn the radio on Within ten seconds after the self test is complete press button P2 five times in succession Channel number appears in the display The radio is on channel XX carrier squelch mode 25 kHz channel spacing Each additional press of P2 scrolls through to the next channel spacing and a corresponding set of tones are sounded Pressing P1 scrolls through and accesses test environments as shown in Table 3 2 Pressing P2 for three seconds switches the radio to the control head test mode and zero appears on the display Pressing P1 causes the radio to display the channel number 1 Another P1 press causes the radio to display the next channel 2 and so on until channel 9 Pressing P1 at the end of the LCD test activates the LED Test The next P1 press turns the LEDs and dot On Off Pressing P1 at the end of the
11. Chapter 6 ACCESSORIES 8 CONNECTOR PIN FUNCTIONS Accessories To order refer to Chapter 1 paragraph 3 0 Replacement Parts Ordering of this manual Antennas VHF HAD4006 _ 136 144 MHz 1 4 Wave Roof Mount HAD4007 _ 144 150 8 MHz 1 4 Wave Roof Mount HAD4008 _ 150 8 162 MHz 1 4 Wave Roof Mount HAD4009 _ 162 174 MHz 1 4 Wave Roof Mount RAD4000 _ 136 174 MHz 3 dB Gain No Mount HAD4014 _ 140 174 MHz 3 5 dB Gain Roof Mount UHF HAE4002 403 430 MHz 1 4 Wave Roof Mount HAE4003 450 470 MHz 1 4 Wave Roof Mount HAE4004 470 512 MHz 1 4 Wave Roof Mount HAE4010 406 420 MHz 3 5 dB Gain Roof Mount HAE4011 450 470 MHz 3 5 dB Gain Roof Mount RAE4004 RB 445 470 MHz 5 dB Gain Roof Mount RAE4004 MB 445 470 MHz 5 dB Gain Magnetic Mounts TAE6053 430 450 MHz 1 4 Wave Roof Mount 6 2 ACCESSORIES amp CONNECTOR FUNCTIONS 1 2 Audio HMN3596 Compact Palm Microphone Std Mic HMN1035 Heavy Duty Microphone RMN5029 Enhanced Keypad Microphone RMN5018 Mag One Microphone Low Cost 6 months warranty only RMN5019 Mag One Keypad Microphone Low Cost 6 months warranty only AAREXA4617 Telephone Style Handset Kit GMMNA065 Visor Microphone Omni Direction AARMNA027 _ Visor Microphone High Noise Uni Direction RSN4001 External Speaker 13 W HSN8145 _ External Speaker 7 5 W HLN9073 Microphone
12. Control Head Plastic CM300 1586605701 400 1589333001 9 Knob Spring part of Knob item 10 10 Knob 3689331U02 11 Lens CM300 6189339U07 PM400 6189339U04 12 Flat Cable Not Shown 3089305U01 Service Aids 9 0 Service Aids Table 2 5 lists the service aids recommended for working on the radio While all of these items are available from Motorola most are standard workshop equipment items and any equivalent item capable of the same performance may be substituted for the item listed Motorola Part Table 2 5 Service Aids No Description Application RLNA4460 Portable Test Set Enables connection to audio accessory jack Allows switching for radio testing HVN4191_ Customer Programming Programs customer options and channel data Software CPS Software on CDROM amp Global Tuner RKN4081_ Programming Cable with Includes radio interface box RIB capability Internal RIB FKN8096 Data Flash Adapter Key Used with 4081 10 to 8 pin adapter for front Telco connector with Data Flash switch RKN4083 Mobile Programming Test Cable Connects radio to RIB RLNA4008 via rear accessory connector FKN8113 Adapter Cable Used with RKN4083 20 to 16 pin adapter for rear accessory connector GTF374 Program Cable Connects RIB to Radio microphone input RLN4008 Radio Interface Box Enables communications between radio and computer s serial communications adapter HSN9412 Wall Mounted P
13. Gooseneck Trunnion RLN4779 Keylock Mounting Bracket 6 3 6 4 1 8 1 9 ACCESSORIES amp CONNECTOR FUNCTIONS Data CES Wireless Technologies RDN7364 Base Modem RDN7367 Mobile Display Terminal with GPS RDN7368 Mobile Display Terminal RDN7369 _ Stand Alone Modem with GPS RDN7370 Interface Cable 3 ft RDN7376 Interface Cable 15 ft RDN7372 Fixed Mount GPS Active Antenna RDN7373 Mobile Printer RDN7374 Programming Software for CES Equipment RDN7380 Mobile Programming Hardware RDN7375 _ Magnetic Mount GPS Antenna RDN7377_ MAPS US Regional RDN7378 AVL Messaging Statue Software RDN7371 Credit Card Reader RDN7738 Serial Breakout Unit multiple modems RDN7739 Flying Lead Cable 3 ft RDN7740 Flying Lead Cable 15 ft Peripherals HLN3948 Basic RICK Repeater Interface Comm Kit HLN3333 RICK Repeater Interface Comm Kit Accessory Connector Pin Function 6 5 2 0 Accessory Connector Pin Function Pin Function Description 1 External Speaker Connect external 8 or 4 ohms speaker to pin 1 and 16 Caution Bridge type output Neither pin 1 or 16 is grounded 2 External Mic Audio Input impedence 500 ohms 80 mV rms at 1 kHz for 6096 deviation This path is enabled when external mic PTT is keyed 3 External Mic PTT Put this pin low less than 0 66 Vdc to key transmitter
14. Hang up Clip requires install HLN9414 Microphone Hang up Clip Universal no install required 1 3 Alarms and Accessories RLN4856 Footswitch with Remote PTT RLNA4857 Pushbutton with Remote PTT RLN4858 _ Gooseneck PTT RLN4836_ External PTT with Emergency Footswitch HLN9328 External Alarm Relay used in conjunction with GLN7282 GLN7282 Buzzer Kit used in conjunction with HLN9328 Accessories 1 4 1 5 1 6 1 7 Control Station HPN4002 Desktop Power Supply 1 25 W HPN4001 _ Desktop Power Supply 25 60 W HMN3000 Black Desk Microphone RLN5390 Desktop Tray with Speaker RLN5391 _ Desktop Tray without Speaker RLN5492 Low Power Control Station Kit 1 25 W includes power supply desktop tray and desk mic RLN5493 High Power Control Station Kit 25 60 W includes power supply desktop tray and desk mic Public Address RLN5288 Public Address Kit includes switch box and cabling HKN9324 R Speaker Cable for PA 15 ft HSN1000 R External Speaker 6 W for public address Cables HKN9327 R Ignition Switch Cable HKN4137_ Low Power Cable to Battery 1 25 W HKN4191_ High Power Cable to Battery 25 60 W Mounting GLN7324 Low Profile Mounting Bracket GLN7317 High Profile Mounting Bracket FTN6083 _ DIN Mount HLN8097 _ Removable Slide Mount with Mini U connector HLN9227 8 in
15. LED test activates the button test Pressing any button except P1 or any keypad button during the LCD test or Icon test immediately activates this test Pressing P2 for 3 seconds in the control head test mode causes the radio to return to the RF test mode XX 7 channel number 01 06 Table 3 2 Test Environments NO of Description Function Beeps 1 Carrier Squelch RX if carrier detected TX mic audio 1 Tone RX unsquelch if carrier and tone 192 8H z detected Private Line TX mic audio tone 192 8 Hz 2 Digital RX unsquelch if carrier and digital code 131 detected Private Line TX mic audio digital code 131 3 Dual Tone RX unsquelch if carrier detected multiple TX selected tone pair frequency 9 MDC1200 RX unsquelch if carrier detected HSS TX 1500 Hz tone 5 Unsquelch RX constant unsquelch Open TX mic audio 11 CMP RX if carrier detected TX mic audio RF Test Mode Table 3 3 Test Channel Spacing Number of Beeps Channel Spacing 1 25 kHz 2 12 5 kHz 3 20 kHz Table 3 4 Test Frequencies 3 3 VHF VHF UHF UHF Channel Display Test Channel 136 162 146 174 438 470 465 495 MHz MHz MHz MHz 1 Low Power TX 1 or 8 8 High Power RX 1 or 8 136 125 146 025 438 025 465 225 2 Low Power TX 2 or 9 9 High Power RX 2 or 9 140 275 150 700 443 300 470 225 3 Low Power TX 3 or 10 10 High Power RX 3 or 10
16. NOT touch or contaminate the conductive pads on the under side of the keypad the conductive contacts on the printed circuit board or the elastomeric connector Control Head Housing Keypad Assembly Figure 2 12 Control Head Housing Removal CM300 PM400 2 12 MAINTENANCE 7 0 Radio Assembly 7 1 Chassis Assembly for Low Power Models 1 Ensure that the Fuji Poly Thermal Pad is on the small pedestal located on the PA compartment of the chassis 2 Verify that the potentiometer is soldered properly 3 Take the main PCB and smear thermal paste on LDMOS Power Amplifier TO220 and Audio Power Amplifier 4 Slide the main board diagonally into the chassis 5 Tighten all eight screws Torx T10 6 Assemble the O ring on the RF connector and tighten it using Torque 22 Ib in Tighten the RF connector security screw M2 using Torque 1 5 Ib through the opening in the PCB 8 Take the Power Amplifier Clip and insert the leg shape side into the opening groove located on the PCB Tighten the screw using Torque 13 Ib in 9 Take the PA Shield and place it on the PA compartment Tighten the three screws using Torque 13 Ib in Tighten the middle screw first then the screw located on the left side and lastly the screw located on the right side 10 Insert the DC cable into the slot Ensure that it is seated correctly on the chassis hook located below the DC cable Attach it to the chassis and PCB by tightening the two screws using
17. and enable external mic audio path This path is pulled low via a diode when front panel mic PTT is pulled low to allow sensing of mic PTT by accessory This pin pulled high to 3 3 Vdc via 3 3k ohms 4 Programmable Defaults to External Alarm Provides an active high to 13 8 Vdc battery Output supply maximum current 0 15 amps CAUTION Do not short to ground this may damage the radio 5 Flat TX Audio Input Input impedance Greater than 35k ohms The nominal input level is 150 mV rms for 6096 deviation 6 SCI Serial Communication Interface This pin can be configured as a general purpose input by removing resistor R421 7 Ground Used as ground 8 Programmable Input or output depending on dealer programming 9 Emergency Input When connecting the Emergency Footswitch between pin 9 and 7 the radio will sense the connection upon Power up Shorting this pin to Ground by pressing the switch when the radio is OFF turns ON the radio in Emergency Mode Shorting this pin to Ground by pressing the switch when the radio is ON activates Emergency Mode To turn OFF a radio that was turned ON by Emergency Footswitch ON OFF knob in OFF position turn knob to ON and then to OFF position 10 Ignition Sense For optional 3 wire ignition control connect this pin to the vehicle ignition controlled voltage source for ignition controlled radio ON OFF To resume NON ignition state remove the battery connection for 10 seconds remove the ignition connec
18. test frequency Test Channel 4 modulation 2 5 kHz Max internal atten to 70 input to RF In Out carrier squelch input 12 5 kHz Ch Sp output at 4 kHz Max antenna 20 kHz Ch Sp 5 kHz Max 25 kHz Ch Sp High Speed As above TEST MODE PTT to Deviation Data Test Channel 4 continuous 1 5 2 0 kHz Modulation high speed during the 12 5 kHz Ch Sp output at performance 2 3 3 2 kHz antenna check 20 kHz Ch Sp 3 0 4 0 kHz 25 kHz Ch Sp DTMF As above TEST MODE As above Deviation Modulation 4th channel test frequency Test Channel 4 1 4 1 9 kHz output at 12 5 kHz Ch Sp antenna 2 3 3 0 kHz 20 kHz Ch Sp 2 9 3 8 kHz 25 kHz Ch Sp PL DPL As above TEST MODE As above Deviation Modulation 4th channel test frequency Test Channel 4 0 25 0 5 kHz BW to narrow TPL 12 5 kHz Ch Sp DPL 0 4 0 8 kHz 20 kHz Ch Sp 0 5 1 0 kHz 25 kHz Ch Sp See Table 3 4 RF Test Mode Table 3 6 Receiver Performance Checks 3 5 Test Name Communications Analyzer Radio Test Set Comment Reference Mode PWR MON TEST MODE PTT to Frequency error to Frequency 4th channel test frequency Test Channel 4 continuous be 186 Hz VHF1 Monitor Frequency error carrier squelch during the 200 Hz VHF2 Input at RF In Out output at performance 568 Hz UHF2 antenna check 600 Hz UHF3 Rated Audio Mode GEN TEST MODE PTT to OFF Set volume control Output le
19. the option board Notice the orientation of the right angle flex circuit Insert the other end of the jumper flex into the connector on the main pcb 5 Fold the flex circuit under the option board Position the option board over the spacers and retain using the 4xM2 screws provided M2 Screws V Spacers 4xM3 screws replaced by spacers Figure 2 13 Option Board Installation 7 With the option board correctly in place the main shield and top cover can be assembled as detailed in paragraph 7 1 steps 11 to 13 Radio Exploded Mechanical Views and Parts Lists 80 Radio Exploded Mechanical Views and Parts Lists 8 1 Radio Assembly 1 25 W Models Figure 2 14 Radio Assembly 1 25 W Models Table 2 1 Radio Assembly Parts List 1 25 W Models Item No Description Part Number 1 1589224001 2 Main Seal 3289329U01 3 Bumper 7587509V06 4 Main Shield 2689338001 5 PA Shield 2689337 001 6 Screw 0310943J12 7 PA Clip 0789352U01 8 VHF Main PCB See Chapter 7 Model Charts and UHF Main PCB Specifications 9 Connector Jack Mini UHF 5802810C15 BNC 5802810C16 10 O Ring 5802810C15 11 Power Cable Assembly 0189484U01 12 Cap Accessory Connector 3202607 Y01 13 Chassis 25W 2789223001 14 Felt 3586661201 2 16 8 2 Radio Assembly 25 40 W 25 45 W Models Figure 2 15 Radio Assembly 25 40 W 25 45 W Models Table 2 2 Radio Assembly Parts List 25
20. 0 2 0 3 0 LOW Power Radl S Sun T 7 1 1 1 146 174 MHz CM200 CM300 PM400 Model 7 1 1 2 438 370 MHz CM200 CM300 PM400 Model 7 2 1 3 APO CHIC AMONG e tatis docete ip bd bi A P wo 7 3 High Power adios ndi 7 5 2 1 136 162 MHz CM300 Model Chalt 7 5 2 2 146 174 MHz CM200 CM300 PM400 Model Chart 7 5 2 3 438 470 MHz CM200 CM300 PM400 Model Chart 7 6 2 4 465 495 MHz 400 Model Chalt 7 7 2 5 Specificati hS uu s uu n orm Dite n ge tur ad Gd hero Run nese a 7 8 MIL Sta Gers x ueniet Mag eto n rad UO rod as 7 10 GLOSSARY n SS us s i aaa ag G i vi THIS PAGE INTENTIONALLY LEFT BLANK vii SAFETY INFORMATION Product Safety and RF Exposure Compliance Before using this product read the operating instructions for safe usage contained in the fi Product Safety and RF Exposure booklet enclosed with your radio Caution ATTENTION This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements Before using this product read the RF energy awar
21. 0 3 1 3 2 3 3 3 4 3 5 INTRODUCTION Replacement Parts Ordering Basic Ordering Information When ordering replacement parts or equipment information the complete identification number should be included This applied to all components kits and chassis If the component part number is not known the order should include the number of the chassis or kit of which it is a part a sufficient description of the desired component to identify it Motorola Online Motorola online users can access our on line catalog at HTTPS WWW MOTOROLA COM BUSINESSONLINE To register for online access please call 800 814 0601 for U S and Canada Service Centers only Mail Orders Send written orders to the following addresses Replacement Parts Test Federal Government Orders International Orders Equipment Manuals Crystal Service Items Motorola Inc Motorola Inc Motorola Inc Radio Products and Services Division U S Federal Government Radio Products and Services Attention Order Processing Markets Division Division 2200 Galvin Dr Attention Order Processing Attention Order Processing Elgin IL 60123 7230 Parkway Drive 2200 Galvin Dr U S A Landover MD21076 Elgin IL 60123 U S A U S A Telephone Orders Radio Products and Services Division RPSD United States and Canada 7 00 AM to 7 00 PM Central Standard Time Monday through Friday Chicago U S A 1 800 422 4210 847 538 8023 International Orders U S Fed
22. 0Hz TIA603 and CEPT Tx Audio Distortion 3 Modulation Limiting 2 5 kHz 12 5 kHz 4 0 kHz 20 kHz 5 0 kHz 25 kHz FM Hum and Noise 40 dB 12 5 kHz 45 dB 25 kHz 35 dB 12 5 kHz 40 dB 25 kHz Receiver Specification Sensitivity 12 dB SINAD 0 35 uV 12 5 kHz 0 3 uV 25 kHz Intermodulation 65 dB 12 5 kHz 75 dB 25 kHz 60 dB 12 5 kHz 70 dB 25 kHz Adjacent Channel Selectivity 65 dB 12 5 kHz 75 dB Q 25 kHz 60 dB 12 5 kHz 70 dB 25 kHz Spurious Response 75 dB 70 dB Rated Audio Power 4 W typ Internal 7 5 W 5 External Audio Distortion 596 Hum and Noise 40 dB 12 5 kHz 45 dB 25 kHz 35 dB 12 5 kHz 40 dB 25 kHz Audio Response TIA603 and CEPT Conducted Spurious Emission per FCC Part 15 57 dBm 1 Ghz 47 dBm 1 Ghz Specifications subject to change without notice electrical specifications and methods refer to EIA TIA 603 standards High Power Radios 2 0 High Power Radios 2 1 136 162 MHz CM300 Model Chart VHF1 25 45 W 136 162 MHz Descption AAMS50JQF9AA1AN 300 136 162 MHz 25 45 W 32 CH Item Description X PMUD1946 CM300 Super Tanapa VHF1 25 45 W 32 CH X PMUD1962 CM300 Tanapa VHF1 25 45 32 CH X PMLN4599 _ Control Head X PMUD1962 S CM300 VHF1 Service Board X 6881096C22 CM300 U
23. 144 675 155 300 448 700 475 225 4 Low Power TX 4 or 11 117 High Power RX 4 or 11 149 125 160 000 454 000 480 225 5 Low Power TX 5 or 12 12 High Power RX 5 or 12 153 475 164 700 459 300 485 225 6 Low Power TX 6 or 13 13 High Power RX 6 or 13 157 775 169 300 464 700 490 225 7 Low Power TX 7 or 14 14 High Power RX 7 or 14 161 775 173 025 469 025 494 775 The CM200 displays only the 2nd digit and the high power indicator is illuminated Table 3 5 Transmitter Performance Checks Test Name Communications Analyzer Radio Test Set Comment Reference Mode PWR MON TEST MODE PTT to Frequency error to Frequency 4th channel test frequency Test Channel 4 continuous be 186 Hz VHF 1 Monitor Frequency error carrier squelch during the 200 Hz VHF2 Input at RF In Out performance 568 Hz UHF2 check 600 Hz UHF3 Power RF As above As above As above 1 25 W 3 4 TRANSCEIVER PERFORMANCE TESTING Table 3 5 Transmitter Performance Checks Continued Test Name Communications Analyzer Radio Test Set Comment Voice Mode PWR MON As above As above Deviation Modulation 4th channel test frequency meter selector 2 5 kHz Max atten to 70 input to RF In Out to mic 12 5 kHz Ch Sp Monitor DVM AC Volts 4 kHz Max Set 1kHz Mod Out level for 20 kHz Ch Sp 800mVrms at test set 5 kHz Max 800mVrms at AC DC test set 25 kHz Ch Sp jack Voice Mode PWR MON TEST MODE Remove Deviation Modulation 4th channel
24. 374 Cable 3080369B72 9 PIN E EE Cable 3080369B71 25 PIN Figure 4 5 CPS Programming Setup Cable with RIB and Rear Adapter Cable 4 4 RADIO TUNING AND PROGRAMMING 7 0 Radio Tuning Setup A personal computer PC Windows 95 98 NT and a tuner program are required to tune the radio To perform the tuning procedures the radio must be connected to the PC radio interface box RIB and test equipment setup as shown in Figure 4 6 Test Box RLN4460 Audio In Audio Generator Ne cec X Sinad Meter Program Test Cable RKN4083 AC Voltmeter ELM Adapter cable FKN8113 DB15 RIB Tx Data Y RLN 4008 7 Rx Data ACC n Cable 3080369B72 9 PIN DC Supply Cable 3080369B71 25 PIN RF Sd Pad gt Service Monitor 7 or Counter Transmit gt Wattmeter Receive 4 K RF Generator Figure 4 6 Radio Tuning Test Equipment Setup with External RIB 7 1 Initial Test Equipment Control Settings The initial test equipment control settings are listed in Table 4 2 Table 4 2 Initial Equipment Control Settings Service Monitor Test Set Power Supply Monitor Mode Power Monitor Speaker
25. 40 W 25 45 W Models MAINTENANCE Item No Description Part Number 1 Upper Cover 1589224U01 2 Main Seal 3289329U01 3 Main Shield 2689338U01 4 PA Shield 2689337U01 5 Screw 0310943J12 6 VHF Main PCB 45W See Chapter 7 Model Charts and UHF Main PCB 40W Specifications 7 Connector Jack Mini UHF 5802810C15 BNC 5802810C16 8 O Ring 5802810C15 9 Power Cable Assembly 0189484U01 10 Cap Accessory Connector 3202607 Y01 11 Chassis 40W 2789223002 12 Felt 3586661201 13 PA Screw 0386663201 14 7587509V06 Radio Exploded Mechanical Views and Parts Lists 8 3 Control Head CM200 Figure 2 16 Control Head CM200 Table 2 3 Control Head CM200 Parts List Item no Description Part No 1 Control Head PCB 8488998U01 2 Lens 6189338U01 3 Keypad 7589330U01 4 Control Head Plastic 1589332001 5 Knob Spring part of knob item 6 6 Knob Volume 3689331U02 7 5005156202 8 Flat Cable not shown 3089305U01 9 Nameplate 5487790V03 2 17 2 18 8 4 Control Head CM300 PM400 MAINTENANCE Figure 2 17 Control Head CM300 PM400 Table 2 4 Control Head CM300 PMAOO Parts List Item no Description Part No 1 Control Head PCB 8489714001 2 Light Guide 6189624U01 3 Elastomeric Connector 2802619S03 4 LCD Holder 0789623U01 5 LCD 7202421H33 6 Keypad 7589340U01 7 Speaker 5005156402 8
26. Adjacent Channel Selectivity 65 dB 12 5 kHz 75 dB 25 kHz 60 dB 12 5 kHz 70 dB 25 kHz Spurious Response 75 dB 70 dB Rated Audio Power 4 W typ Internal 7 5 W 5 95 External Audio Distortion 5 96 Hum and Noise 40 dB 12 5 kHz 45 dB 25 kHz 35 dB 12 5 kHz 40 dB 25 kHz Audio Response TIA603 and CEPT Conducted Spurious Emission per FCC Part 15 57 dBm 1 Ghz 47 dBm 1 Ghz Specifications subject to change without notice All electrical specifications and methods refer to EIA TIA 603 standards 7 10 MODEL CHART AND TEST SPECIFICATION 3 0 MIL Standards MIL STDS 810 C D and E Applicable to UHF and VHF Specifications 8 2 and 8 4 Military Standards 810 C D amp E Parameters Methods Procedures 810C 810D 810E Applicable Methods Procedures Methods Procedures Methods Procedures MIL STD Temperature Shock 503 1 503 2 503 3 Solar Radiation 505 1 505 2 505 3 Rain 506 1 506 2 506 3 Salt Fog 509 1 509 2 48 hours 509 3 48 hours Dust 510 1 510 2 510 3 Vibration 514 3 I Cat 1 514 4 I Cat 1 Shock 516 2 I Ill 516 3 516 4 l Environmental Specifications Operating Temperature 30 to 60 deg C Storage Temperature 40 to 85 deg C Thermal Shock 40 to 80 deg C Humidity 95 RH 8 Hr Water Int
27. GITAL IN 3 MPT MAP 27 RX 6 L 15 MIC AUDIO GND 7 t 16 GND DIGITAL IN OUT 4 MPT MAP 27 gt 18 VOL CTRL DIGITAL IN 5 w WAKEUP EMG 9 gt 19 DISC IGNITION 10 gt 20 PTT FLAT FILTERED RX AUDIO 11 gt 25 BOOT CTRL DIGITAL IN OUT 7 12 SWITCHED BATTERY VOLTAGE 13 DIGITAL IN OUT 8 14 RSSI 15 To RIB SPEAKER 16 TENA0DS BUS FOR CPS AND FLASHING 17 1 BOOT CONTROL 18 4 BIAS 19 L 41 BUS 20 12 SWB 15 BUS LL 95 Boor FLO830307 0 Figure 2 19 Pin Configuration of RKN4083 2 21 2 22 12 0 MAINTENANCE Adapter Cable FKN8113 16 pin Female 20 pin Male To Radio To Prog Test Accessory Cable Connector RKN4083 SPEAKER 1 1 SPEAKER EXTERNAL 2 mB 2 EXTERNAL MIC EXT PTT 3 3 EXT PTT 4 4 EXT ALARM FLAT TX AUDIO SENSITIVITY 5 5 FLAT TX AUDIO BUS FOR CPS AND FLASHING 6 6 DIG IN GND 7 7 GND 8 gt 8 DIG I O 9 9 DIG IN 10 10 IGNITION 11 p 11 FLAT FILTERED RX AUDIO 12 12 DIG IN SWITCHED BATTERY VOLTAGE 13 13 SWITCHED BATTERY VOLTAGE 14 14 DIG IN 15 15 RSSI SPEAKER 16 16 SPEAKER 17 BUS 18 BOOT CONTROL 19 20 NC 1 15 u Viewed from leue s
28. Qo MOTOROLA intelligence everywhere amp Motorola 400 Commercial Series Mobile Radio Basic Service Manual Q MOTOROLA intelligence everywhere CM200 CM300 PM400 Radios Basic Service Manual 6802966C15 A Issue August 2004 Foreword This manual is intended for use by service technicians familiar with similar types of equipment It contains service information required for the equipment described and is current as of the printing date Changes which occur after the printing date may be incorporated by a complete Manual revision or alternatively as additions Note Before operating or testing these units please read the Product Safety and RF Exposure Compliance section Computer Software Copyrights The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs including but not limited to the exclusive right to copy or reproduce in any form the copyrighted computer program Accordingly any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied reproduced modified reverse engineered or distributed in any manner without the express written permission of Motorola Furthermore the purchase of Motorola products shall not be deemed to g
29. ctor using hex tool Part number 6680334F 39 Loosening this screw enables you to unscrew the RF connector from outside 5 Carefully remove the main PCB in a diagonal manner NOTE Itis recommended to grip the volume potentiometer and remove the PCB board Figure 2 10 PA Clip and Main PCB Removal for High Power Models 2 10 MAINTENANCE 6 7 Disassembly of Control Head CM200 Disconnect the flat cable from the Control Head PCB connector See Figure 2 11 Remove the PCB from the keypad assembly Remove the LENs from the rubber keypad assembly PQ oN Remove the keypad assembly from the control head housing by lifting it up from the face side 5 Disconnect the speaker socket and remove the speaker from the keypad assembly NOTE DO NOT touch or contaminate the conductive pads on the under side of the keypad or the conductive contacts on the printed circuit board Control Head Housing Keypad Assembly Speaker Figure 2 11 Control Head Housing Removal CM200 Radio Disassembly Detailed 2 11 6 8 Disassembly of Control Heads CM300 PM400 1 2 3 4 5 Disconnect the flat cable from the Control Head PCB connector See Figure 2 12 Remove the PCB from the keypad assembly Remove the LCD assembly from the rubber keypad assembly Remove the keypad assembly from the control head housing by lifting it up from the face side Disconnect the speaker socket and remove the speaker from the keypad assembly NOTE DO
30. ecification MODEL CHART AND TEST SPECIFICATION General Frequency Range 136 162 MHz 146 174 MHz 438 470 MHz 465 495 MHz Frequency Stability 2 5 PPM 30 C to 60 C 25 C Ref Channel Capacity CM300 32 CM200 4 PM400 64 CM300 32 PM400 64 Channel Spacing 12 5 25 kHz Power Supply 13 6 10 88 16 32 Vdc negative Vehicle ground Dimensions L x W x H 4 65 X 6 67 X 1 73 118mm X 169 5mm X 44mm Weight 2 25 Ibs 1 01 kg FCC Description ABZ99FT3049 ABZ99F T3046 ABZ99F T4048 ABZ99FT4049 Operating Temperature 30 to 60 C Display only 20 C to 60 C Storage Temperature 40 to 85 Thermal Shock 40 to 80 C High Humidity 95 RH 50 C for 8 hrs ESD 15KV air discharge Packing Test Impact Test High Power Radios Specification Power Output 7 9 Conducted Radiated Emissions 26 dBm Audio Response from 6 dB oct Pre Emphasis 300 to 3000Hz TIA603 and CEPT Tx Audio Distortion 396 Modulation Limiting 2 5 kHz 12 5 kHz 4 0 kHz 20 kHz 5 0 kHz 25 kHz FM Hum and Noise Specification 40 dB 12 5 kHz 45 dB 25 kHz 35 dB 12 5 kHz 40 dB 25 kHz Receiver Sensitivity 12 dB SINAD 0 35 uV 12 5 kHz 0 3 uV 25 kHz Intermodulation 65 dB 12 5 kHz 75 dB 25 kHz 60 dB 12 5 kHz 70 dB 25 kHz
31. eness information and operating instructions in the Product Safety and RF Exposure booklet enclosed with your radio Motorola Publication part number 68P81095C99 to ensure compliance with RF energy exposure limits For a list of Motorola approved antennas batteries and other accessories visit the following web site which lists approved accessories http www motorola com cgiss index shtml viii THIS PAGE IS INTENTIONALLY BLANK 1 0 2 0 2 1 2 2 Chapter 1 INTRODUCTION Scope of Manual This manual is intended for use by service technicians familiar with similar types of equipment It contains service information required for the equipment described and is current as of the printing date Changes which occur after the printing date may be incorporated by a complete Manual revision or alternatively as additions NOTE Before operating or testing these units please read the Safety Information Section in the front of this manual Warranty and Service Support Motorola offers long term support for its products This support includes full exchange and or repair of the product during the warranty period and service repair or spare parts support out of warranty Any return for exchange or return for repair by an authorised Motorola Dealer must be accompanied by a Warranty Claim Form Warranty Claim Forms are obtained by contacting an Authorized Motorola Dealer Warranty Period and Return Instructions The terms and conditio
32. eral Government Markets Division USFGMD 1 800 826 1913 Federal Government Parts Credit Card Only 8 30 AM to 5 00 PM Eastern Standard Time Fax Orders Radio Products and Services Division RPSD United States and Canada 1 800 622 6210 847 576 3023 International USFGMD Federal Government Orders 1 800 526 8641 For Parts and Equipment Purchased Orders Radio Model Information 3 6 4 0 Parts Identification Radio Products and Services Division RPSD United States and Canada 1 800 422 4210 menu 3 The Radio Products and Services Division RPSD was formerly known as the Accessories and Aftermarket Division AAD Radio Model Information 1 3 The model number and serial number are located on a label attached to the back of your radio You can determine the RF output power frequency band protocols and physical packages The example below shows one mobile radio model number and its specific characteristics Table 1 1 Radio Model Number Example AAMBOKNC9AA1 MHz Type of Model Freq Power Physical Channel Protocol Feature Unit Series Band Level Packages Spacing Level AA M 50 J N 9 1 VHF1 1 25 W CM200 Program Conven 4 32 mini U 136 162 mable tional MHz MDC 3 64 mini U 8 II 5 O lt lt K P F VHF2 25 40 W CM300 146 174 PM400 MHz R Q UHF2 25 45 W 438 470 MHz 5 465 495
33. gh Frequency VSWR Voltage Standing Wave Ratio THIS PAGE INTENTIONALLY LEFT BLANK Glossary MOTOROLA MOTOROLA the Stylized M Logo and Radius are registered in the US Patent amp Trademark Office All other product or service names are the property of their respective owners 2004 Motorola Inc All rights reserved Printed in U S A 6802966C15 A
34. ier RIB Radio Interface Box ROM Read Only Memory RSSI Received Signal Strength Indicator a dc voltage proportional to the received RF signal strength RPT TA Repeater Talk Around Softpot Software Potentiometer a computer adjustable electronic attenuator Software Computer programs procedures rules documentation and data pertaining to the operation of a system SPI clock and data lines Serial Peripheral Interface how the microcontroller communicates to modules and ICs through the CLOCK and DATA lines Squelch Muting of audio circuits when received signal levels fall below a pre determined value Standby Mode An operating mode whereby the radio is muted but still continues to receive data System Central Con troller Main control unit of the trunked dispatch system handles ISW and OSW mes sages to and from subscriber units see ISW and OSW System Select The act of selecting the desired operating system with the system select switch also the name given to this switch TOT Time Out Timer a timer that limits the length of a transmission TPL Tone Private Line uC Microcontroller G iii Glossary UHF Ultra High Frequency HP Microprocessor VCO Voltage Controlled Oscillator an oscillator whereby the frequency of oscillation can be varied by changing a control voltage VCOBIC Voltage Controlled Oscillator Buffer Integrated Circuit VHF Very Hi
35. l LLE Low Level Expander slight amount of volume expansion used to improve the signal to noise ratio LSH Low Speed Handshake 150 baud digital data sent to the radio during trunked operation while receiving audio MDC Motorola Data Communication MRTI Motorola Radio Telephone Interconnect a system that provides a repeater connection to the Public Switched Telephone Network PSTN The MRTI allows the radio to access the telephone network when the proper access code is received Glossary OSW Outbound Signalling Word data transmitted on the control channel from the central controller to the subscriber unit PC Board Printed Circuit Board PL Private Line amp tone squelch a continuous sub audible tone that is transmitted along with the carrier PLL Phase Locked Loop a circuit in which an oscillator is kept in phase with a refer ence usually after passing through a frequency divider PTT Push To Talk the switch located on the left side of the radio which when pressed causes the radio to transmit RAM Random Access Memory the radio s RAM is loaded with a copy of the EEPROM data Registers Short term data storage circuits within the microcontroller Repeater Remote transmit receive facility that retransmits received signals to improve communications coverage RESET Reset line an input to the microcontroller that restarts execution RF PA Radio Frequency Power Amplif
36. lume CAUTION The effects of certain chemicals and their vapors can have harmful results on certain plastics Avoid using aerosol sprays tuner cleaners and other chemicals Cleaning External Plastic Surfaces Apply the 0 595 detergent water solution sparingly with a stiff non metallic short bristled brush to work all loose dirt away from the radio Use a soft absorbent lintless cloth or tissue to remove the solution and dry the radio Make sure that no water remains entrapped near the connectors cracks or crevices 2 2 3 0 MAINTENANCE Cleaning Internal Circuit Boards and Components Isopropyl alcohol 10096 may be applied with a stiff non metallic short bristled brush to dislodge embedded or caked materials located in hard to reach areas The brush stroke should direct the dislodged material out and away from the inside of the radio Make sure that controls are not soaked with alcohol Do not use high pressure air to hasten the drying process since this could cause the liquid to collect in unwanted places After completing of the cleaning process use a soft absorbent lintless cloth to dry the area Do not brush or apply any isopropyl alcohol to the frame front cover or top cover NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination by dissolved material from previous usage Safe Handling of CMOS and LDMOS Devices Complementary metal oxide semiconductor CMOS devices are used in
37. n X PMUD1871 CM200 Super Tanapa VHF2 1 25 W 4 CH X PMUD1873 _ CM300 Super Tanapa VHF2 1 25 W 32 CH X PMUD1904 _ 400 Super Tanapa VHF2 1 25 W 64 CH X FLD1933 CM200 Tenapa VHF2 1 25 W 4 CH X PMUD1882 CM300 Tanapa VHF2 1 25 W 32 CH X PMUD1882 PM400 Tanapa VHF2 1 25 W 64 CH X PMLN4598 _ Control Head X PMLN4599 _ Control Head X FLN3108 AN Control Head X FLD1933 S CM200 VHF2 Service Board X PMUD1882 S CM300 VHF2 Service Board X PMUD1882 S 400 VHF2 Service Board X 6902966C30 CM200 User Guide bilingual X 6881096C22 CM300 User Guide bilingual X 6881096C32 PM400 User Guide bilingual X X HKLN4220 CM200 CM300 User Guide CDROM bilingual X HKLNA4219 PM400 User Guide CDROM blilingual x Indicates one of each is required 7 2 1 2 MODEL CHART AND TEST SPECIFICATION 438 370 MHz CM200 CM300 PM400 Model Chart UHF2 1 25 W 438 470 MHz X 7 Indicates one of each is required Description AAM50RNC9AA1A CM200 438 470 MHz 1 25 W 4 CH AAMBORNF9AA1AN CM300 438 470 MHz 1 25 W 32 CH AANSORNF9AA3AN PM400 438 470 MHz 1 25 W 64 CH Item Description PMUE1996 _ CM200 Super UHF2 1 25 W 4 CH X PMUE1998 CM300 Super Tanapa UHF2 1 25 W 32 CH X PMUE2090_ 400 Super Tanapa UHF2 1 25 W 64 CH X FLE1620 CM200 Tanapa UHF2 1 25 W 4 CH X PMUE2026 CM300 Tanapa UHF2 1 25 W 32 CH X PMUE2026 PM400
38. nd 20 pin connectors Avoid accidentally getting solder in the connector Be careful not to form solder bridges between the connector pins Examine your work closely for shorts due to solder bridges Disassembling and Reassembling the Radio General Since these radios may be disassembled and reassembled with the use of only 14 board to casting screws it is important to pay particular attention to the snaps and tabs and how parts align with each other The following tools are required for disassembling assembling the radio Small flat blade screwdriver Phillips small 14 screwdriver TORX T9 screwdriver TORX T10 screwdriver Torque screwdriver set Torque spanner Hex tool part 6680334F39 If a unit requires more complete testing or service than is customarily performed at the basic level send this unit to a Motorola Authorized Service Center See Chapter 1 for a list of authorized service centers The following disassembly procedures should be performed only if necessary 2 4 MAINTENANCE 6 0 Radio Disassembly Detailed The procedure to remove and replace a Control Head Top Cover or Transceiver Board is similar for all models of radio A typical procedure is therefore shown followed by specific disassembly procedures for Control Heads on radio models without a display and radio models fitted with a display 6 1 Control Head Removal NOTE Ensure that the volume knob is in the OFF position befo
39. ns 2 and 7 will be configured to Boot and SCI 4 Ground Used as ground 5 Mic Audio Audio input impedance 500 ohms 80 mV rms input standard mic or 1 8 mV rms low cost mic at 1 kHz for 6096 deviation This path is enabled when Mic PTT pin 6 is keyed 6 Mic PTT Microphone PTT is active low so this port reads 0 when PTT is pressed and 1 when PTT is released 10 K ohms internal pull up resistor to 9 3 V Pulling low this pin will also pull low via a diode pin 3 external MIC PTT of the accessory connector 7 SCI DTMF The function of this pin depends on the voltage applied to pin 3 see pin 3 Keypad Row description When configured as SCI serial communication with the radio is facilitated When configured as DTMF Keypad Row this pin will carry new voltages generated by the DTMF mic RMN5029 8 Handset Rx Handset audio output provides de emphasized muted Rx audio The Audio source impedance is 10 ohms and the output level open circuit is controlled by the volume control setting 1 0 1 1 Low Power Radios Chapter 7 MODEL CHART AND TEST SPECIFICATION 146 174 MHz CM200 CM300 PM400 Model Chart VHF2 1 25 W 146 174 MHz Model Description AAM50KNC9AA1AN CM200 146 174 MHz 1 25 W 4 CH AAMBOKNF9AA1AN CM300 146 174 MHz 1 25 W 32 CH AAMBOKNF9AA3AN 400 146 174 MHz 1 25 W 64 CH Item Descriptio
40. ns of warranty are defined fully in the Motorola Dealer or Distributor or Reseller contract These conditions may change from time to time and the following notes are for guidance purposes only In instances where the product is covered under a return for replacement or return for repair warranty a check of the product should be performed prior to shipping the unit back to Motorola This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty Prior to shipping any radio back to the appropriate Motorola warranty depot please contact Customer Resources Please see page 2 and page 3 in this Chapter All returns must be accompanied by a Warranty Claim Form available from your Customer Services representative Products should be shipped back in the original packaging or correctly packaged to ensure no damage occurs in transit After Warranty Period After the Warranty period Motorola continues to support its products in two ways 1 Motorola s Radio Products and Services Division RPSD offers a repair service to both end users and dealers at competitive prices 2 Radio Products and Services Division RPSD supplies individual parts and modules that can be purchased by dealers who are technically capable of performing fault analysis and repair The Radio Products and Services Division RPSD was formerly knows as the Accessories and Aftermarket Division AAD 3
41. nt Telco connector ACC 8 pin Telco S DC FKN8096 Power Data Programming FKN8096 RF Supply Boot Flashi d ue 10 pin Telco DB15 RIB j Tx Data Programming RLN 4008 hg Rx Data En Cable DB25 3080070N01 Cable 3080369B72 9 PIN Cable 3080369B71 25 PIN Figure 4 1 CPS Programming Flashing Setup with RIB 4 2 RADIO TUNING AND PROGRAMMING 3 0 CPS Programming Flashing Setup Ribless The CPS programming setup shown in Figure 4 2 is used to program and flash the radio using the Radio front Telco connector ACC pi FKN8096 8 pin Telco b DC m Data Programming FKN8096 RF Supply Boot Flashing 10 pin Telco Ribless Programming Cable RKN4081 Tx Data Rx Data Gnd DB25 lt Figure 4 2 CPS Programming Flashing Setup Cable with Internal RIB CPS Programming Setup with RIB with Telco Connector The CPS programming setup shown in Figure 4 3 is used to program the radio using the Radio front 4 0 Telco connector
42. or High Power 2 12 7 3 Control Heads Assembly 1 1 tene aeos einn qe 2 13 7 4 Control Head Fittingen aiae 2 13 7 5 Option Board Installation d tage da ee pna 2 14 8 0 Radio Exploded Mechanical Views and Parts Lists 2 15 8 1 Radio Assembly 1 25 W Models 2 15 8 2 Radio Assembly 25 40 W 25 45 W Models 2 16 9 3 Control Head CM2Q00 2 2 17 8 4 Control Head 00 2 18 9 0 Semice AIdS ctio e rece ee tulerat tet Sted h es e za Ot 2 19 T estEQUIDIment s L epe dC ERR nel meee Qul ex er Dad 2 20 11 0 Programming Test Cable RKNA4083 _ 2 21 12 0 Adapter Cable 9EKN9112 ooo oio gut dieat 2 22 Chapter 3 TRANSCEIVER PERFORMANCE TESTING 1 0 Generalium A il noe beh e teh 2 10 ene NEN uu ER 3 0 CRE Test 2 n Ar aire eoo ott aed ote ein one Chapter 4 RADIO TUNING AND PROGRAMMING 1 0 Pelo ITE 2 0 CPS Programming Flashing Setup with RIB 3 0 CPS Programming Flashing Setup
43. ower Suppy Used to power the RIB 120 V ac HLN8027 _ Mini UHF to BNC Adaptor Adapts radio antenna port to BNC cabling of test equipment 8180384N64 Housing Eliminator 25W Test Fixture used to bench test the radio pcb 3080369B71 Computer Interface Cable Connects the RIB to the Computer 25 pin 3080369B72 Computer Interface Cable Connects the RIB to the Computer 9 pin Use for IBM PC AT other IBM models use the B71 cable above 6686119B01 Removal Tool Assists in the removal of radio control head 6680334F39 Hex Tool Assists in the removal of antenna connector 2 20 10 0 Test Equipment MAINTENANCE Table 2 6 lists test equipment required to service the radio and other two way radios Motorola Part No R2000 R2600 R2400 or R2001 with trunking option for Pri Plus and Table 2 6 Recommended Test Equipment Description Service Monitor Characteristics This monitor will substitute for items listed below with an asterisk Application Frequency deviation meter and sig nal generator for wide range trouble shooting and alignment Smartnet Sys tems 1 R1049 Digital Multimeter Two meters recommended for AC DC voltage and current measure ments 51100 Audio Oscillator 67 to 200Hz tones Used with service monitor for injec tion of PL tones 51053 AC Voltmeter 1 mV to 300 V Audio voltage measurements SKN6009 Power Cable 10 input imped
44. rant either directly or by implication estoppel or otherwise any license under the copyrights patents or patent applications of Motorola except for the normal non exclusive license to use that arises by operation of law in the sale of a product Document Copyrights No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola No part of this manual may be reproduced distributed or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission of Motorola Disclaimer The information in this document is carefully examined and is believed to be entirely reliable However no responsibility is assumed for inaccuracies Furthermore Motorola reserves the right to make changes to any products herein to improve readability function or design Motorola does not assume any liability arising out of the applications or use of any product or circuit described herein nor does it cover any license under its patent rights nor the rights of others MOTOROLA The Stylized M logo and Radius are trademarks of Motorola Inc All other product or service names are the property of their respective owners 2004 Motorola Inc All rights reserved Printed in U S A Table of Contents POLO WOU ss oggi a S E RA RS QU RE E RE CRT QU E SCENE ii Computer Software
45. re disassembling the radio Volume Knob Removal 1 Insertthe flat screwdriver between the control head plastic and the volume knob and push the volume knob upwards See Figure 2 1 Figure 2 1 Volume Knob Removal 2 Insert the flat screw driver 4 mm maximum into the slot and push the plastic up Do the same with the second slot to free the control head from the chassis assembly See Figure 2 2 Radio Disassembly Detailed 2 5 Figure 2 2 Control Head Removal 3 Tofree the control head disconnect the flat cable from the chassis assembly See Figure 2 3 Main PCB Connector Figure 2 3 Flat Cable Removal 2 6 MAINTENANCE 6 2 Top Cover Removal 1 Place the radio in a vertical position as shown in Figure 2 4 AMAA MI Ma J b b AMAN Figure 2 4 Cover Removal Chassis Vertical 2 Insert the flat screw driver near the T and push the plastic cover up until it pops over the T mount boss Perform the same function on the T location on the other side of the chassis 3 Next place the radio in a horizontal position as shown in Figure 2 5 and insert the flat screw driver into the slot to release the upper cover Figure 2 5 Top Cover Removal Chassis Horizontal Radio Disassembly Detailed 2 7 6 3 Main Shield Removal 1 Insert the screw driver in the gap between the main shield and chassis speaker cutou
46. red AAMBORPC9AA1A CM200 438 470 MHz 25 40 W 4 CH AAMBORPF9AA1AN CM300 438 470 MHz 25 40 W 32 CH AAM50RPF9AA3AN PM400 438 470 MHz 25 40 W 64 CH Item Description PMUE2007 _ CM200 Super UHF2 25 40 W 4 CH X PMUE2010 CM300 Super Tanapa UHF2 25 40 W 32 CH X PMUE2091 400 Super Tanapa UHF2 25 40 W 64 CH X PMUE2032 CM200 Tanapa UHF2 25 40 W 4 CH X PMUE2034 CM300 Tanapa UHF2 25 40 W 32 CH X PMUE2034 400 Tanapa UHF2 25 40 W 64 CH X PMLN4598 _ Control Head X PMLN4599 _ Control Head X FLN3108 AN Control Head X PMUE2032 S CM200 UHF2 Service Board X PMUE2034 S CM300 UHF2 Service Board X PMUE2034 S 400 UHF2 Service Board X 6902966C30 CM200 User Guide bilingual X 6881096C22 CM300 User Guide bilingual X 6881096C32 PM400 User Guide bilingual X X HKLN4220 CM200 CM300 User Guide CDROM bilingual X HKLN4219 PM400 User Guide CDROM blilingual High Power Radios 2 4 465 495 MHz PM400 Model Chart UHF3 25 40 W 465 495 MHz Description AAMS50SPF9AA3AN PM400 465 495 MHz 25 40 W 64 CH Item Description X 2092 _ 400 Super UHF3 25 40 W 64 CH X PMUE2038 _ PM400 Tanapa UHF3 25 40 W 64 CH X FLN3108 AN Control Head X PMUE2038 S 400 Service Board X 6881096C32 400 User Guide bilingual X HKLN4219 PM400 User Guide CDROM bilingual X 7 Indicates one of each is required 7 8 2 5 Specifications Sp
47. rusion IP 54 Packing Test Impact test Glossary GLOSSARY Glossary of Terms Term Definition ALC Automatic Level Control a circuit in the transmit RF path that controls RF power amplifier output provides leveling over frequency and voltage and pro tects against high VSWR Voltage Standing Wave Ratio ASF IC Audio Signalling Filter Integrated Circuit with voice compander CD Compact Disk CMP Compression CPS Customer Programming Software CSQ Carrier Squelch DTMF Dual Tone Multifrequency DPL Digital Private Line EEPROM Electronically Erasable Programmable Read Only Memory used by the radio to store its personality Firmware Software or a software hardware combination of computer programs and data with a fixed logic configuration stored in a read only memory Information can not be altered or reprogrammed FGU Frequency Generation Unit GaAs Gallium Arsenide a type of crystalline material used in some semiconductors ISW Inbound Signalling Word data transmitted on the control channel from a sub scriber unit to the central control unit LCD Liquid Crystal Display a module used to display the radio s current operating channel or system and scan status LDMOS Lateral Diffusion MOS LH DATA Longhorn Data a bidirectional 0 5V RS 232 line that uses the microcontroller s integrated RS 232 asynchronous serial communications interface SCI periph era
48. s Front pin end of Connector 2 16 Figure 2 20 Pin Configuration of FKN8113 1 0 2 0 Chapter 3 TRANSCEIVER PERFORMANCE TESTING General These radios meet published specifications through their manufacturing process by utilizing high accuracy laboratory quality test equipment The recommended field service equipment approaches the accuracy of the manufacturing equipment with few exceptions This accuracy must be maintained in compliance with the manufacturer s recommended calibration schedule Setup Supply voltage is provided using a power supply 13 8 Vdc for low power models 13 6 Vdc for high power models The equipment required for alignment procedures is connected as shown in the Radio Tuning Test Setup Diagram Chapter 4 Figure 4 6 Initial equipment control settings should be as indicated in Table 3 1 The remaining tables in this chapter contain the following related technical data Table Number Title 3 2 Test Environments 3 3 Test Channel Spacing 3 4 Test Frequencies 3 5 Transmitter Performance Checks 3 6 Receiver Performance Checks Table 3 1 Initial Equipment Control Settings Service Monitor Test Set Power Supply Monitor Mode Power Monitor Spkr set A Voltage 13 8 Vdc low power models 13 6 Vdc high power models RF Attn 70 Spkr load DC On Standby Speaker Standby AM CW FM FM PTT OFF Volt Range 20V Oscilloscope Source Mod Current 20A Oscilloscope Horiz
49. ser Guide bilingual X HKLN4220 CM300 User Guide CMROM bilingual x 7 Indicates one of each is required 2 2 146 174 MHz CM200 CM300 PM400 Model Chart VHF2 25 45 W 146 174 MHz Model Description AAM50KQC9AA1AN CM200 146 174 MHz 25 45 W 4 CH AAM50KQF9AA1AN CM300 146 174 MHz 25 45 W 32 CH AAM50KQF9AA3AN PM400 146 174 MHz 25 45 W 64 CH Item Description PMUD1875 CM200 Super Tanapa VHF2 25 45 W 4 CH X PMUD1877 CM300 Super Tanapa VHF2 25 45 W 32 CH X PMUD1905 _ 400 Super Tanapa VHF2 25 45 W 64 CH X PMUD1884 _ CM200 Tenapa VHF2 25 45 W 4 CH X PMUD1886 CM300 Tanapa VHF2 25 45 W 32 CH X PMUD1886 400 Tanapa VHF2 25 45 W 64 CH X PMLN4598 _ Control Head X PMLN4599 _ Control Head X FLN3108 AN Control Head X PMUD1884 S CM200 VHF2 Service Board X PMUD1886 S CM300 VHF2 Service Board X PMUD1886 S 400 VHF2 Service Board X 6902966C30 200 User Guide bilingual X 6881096C22 CM300 User Guide bilingual X 6881096C32 PM400 User Guide bilingual X HKLN4220 CM200 CM300 User Guide CDROM bilingual X HKLNA4219 400 User Guide CDROM blilingual x 7 Indicates one of each is required 7 6 2 3 MODEL CHART AND TEST SPECIFICATION 438 470 MHz CM200 CM300 PM400 Model Chart UHF2 25 40 W 438 470 MHz Description X 7 Indicates one of each is requi
50. set A Voltage 13 8 Vdc low power models 13 6 high power models RF Attenuation 70 Speaker load DC on standby Speaker Standby AM CW FM FM PTT OFF Volt Range 20 V Oscilloscope Source Mod Current 20A Oscilloscope Horizontal 10mSec Div Oscilloscope Vertical 2 5 kHz Div Oscilloscope Trigger Auto Monitor Image Hi Monitor BW Nar Monitor Squelch mid CW Monitor Volume 1 4 CW NOTE Refer to Tuner on line help files for tuning procedures 1 0 Chapter 5 POWER UP SELF TEST Error Codes Turning on the radio starts a self test routine that checks the RAM ROM checksum EEPROM hardware and EEPROM checksum If these checks are successful the radio generates two high pitched self test pass tones If the self test is not successful one low pitched tone is heard Radios with displays are able to display the error codes Following are the possible errors and the related connections Table 5 1 Power Up Error Codes Possible Errors To correct the problem RAM test failure Retest the radio by turning it off and turning it on again If bad tone reoccurs replace RAM U0122 Codeplug structure mis Reprogram codeplug with correct version and retest match or non existence of radio If message reoccurs replace EEPROM codeplug U0111 Wrong codeplug checksum Reprogram codeplug 5 2 THIS PAGE INTENTIONALLY LEFT BLANK POWER UP SELF TEST 1 0 1 1
51. supplies used for testing CMOS devices to be certain that there are no voltage transients present When straightening CMOS pins provide ground straps for the apparatus used When soldering use a grounded soldering iron If at all possible handle CMOS devices by the package and not by the leads Prior to touching the unit touch an electrical ground to remove any static charge that you may have accumulated The package and substrate may be electrically common If so the reaction of a discharge to the case would cause the same damage as touching the leads Repair Procedures and Techniques General 2 3 4 0 5 0 Repair Procedures and Techniques General Parts Replacement and Substitution When damaged parts are replaced identical parts should be used If the identical replacement part is not locally available check the parts list for the proper Motorola part number and order the part from the nearest Motorola Parts center listed in the Piece Parts section in Chapter 1 of this manual Rigid Circuit Boards This family of radios uses bonded multi layer printed circuit boards Since the inner layers are not accessible some special considerations are required when soldering and unsoldering components The printed through holes may interconnect multiple layers of the printed circuit Therefore exercise care to avoid pulling the plated circuit out of the hole When soldering near the RF connector potentiometer 16 pin a
52. t area and push the shield up See Figure 2 6 2 Lift the cover from the chassis Figure 2 6 Main Shield Removal 6 4 PA Shield and DC Cable Removal Remove the three screws that attach the PA shield to PCB and remove the PA shield Remove the accessory Connector cap 3 Remove the two screws that attach the DC power cable to the PCB and pull it out from the side PA Shield Ic Fixing Screws 3 Accessory Connector Figure 2 7 PA Shield and DC Cable Removal for Low Power Models 2 8 MAINTENANCE Figure 2 8 PA Shield and DC Cable Removal for High Power Models 6 5 PA Clip and Main PCB Removal for Low Power Models Remove the screw that attaches the PA clip to the chassis See Figure 2 9 Remove the clip Remove all the screws that fix the PCB to the chassis nN Loosen the M2 screw about 3 to 4 turns on the RF connector using hex tool Part number 6680334F39 5 Loosening this screw enables you to unscrew the RF connector from outside 6 Carefully remove the main PCB in a diagonal manner NOTE Itis recommended to grip the volume potentiometer and remove the PCB board M2 Screw Figure 2 9 PA Clip and Main PCB Removal for Low Power Models Radio Disassembly Detailed 2 9 6 6 Main PCB Removal for High Power Models Remove the PA screws See Figure 2 10 2 Remove all the screws that fix the PCB to the chassis 3 Loosen the M2 screw about 3 to 4 turns on the RF conne
53. this family of radios and are susceptible to damage by electrostatic or high voltage charges Damage can be latent resulting in failures occurring weeks or months later Therefore special precautions must be taken to prevent device damage during disassembly troubleshooting and repair Handling precautions are mandatory for CMOS circuits and are especially important in low humidity conditions DO NOT attempt to disassemble the radio without first referring to the following CAUTION statement CAUTION This radio contains static sensitive devices Do not open the radio unless you are properly grounded Take the following precautions when working on this unit Store and transport CMOS devices in conductive material so that all exposed leads are shorted together Do not insert CMOS devices into conventional plastic snow trays used for storage and transportation of other semiconductor devices Ground the working surface of the service bench to protect the CMOS device We recommend using the Motorola Static Protection Assembly part number 0180386A82 which includes a wrist strap two ground cords a table mat and a floor mat Wear a conductive wrist strap in series with a 100k resistor to ground Replacement wrist straps that connect to the bench top covering are Motorola part number 4280385A59 Do not wear nylon clothing while handling CMOS devices Do not insert or remove CMOS devices with power applied Check all power
54. tion from this pin and re connect the battery connections 11 Receive Audio Programmable using CPS in the RX Audio Type 660mV rms de Output emphasized muted or 330mV rms non de emphasized muted Minimum load resistance 5k ohms 12 Programmable I O Input or Output 13 Switched B Switched Battery Voltage 13 8Vdc 500mA max when radio is ON 14 Programmable I O Input or Output 15 Internal Speaker Connect to internal speaker and by internal jumper to pin 16 16 External Speaker Connect external 8 or 4 ohms speaker to pins 1 and 16 CAUTION Bridge type output Neither pin 1 nor 16 is grounded 6 6 ACCESSORIES amp CONNECTOR FUNCTIONS 3 0 Microphone Connector Pin Function Pin Function Description 1 9 3V Regulated 9 3V Supply 50mA max 2 Boot DTMF This pin function depends on the voltage applied to pin 3 See pin 3 Hook Keypad Column description When configured as Boot applying 5V to this pin will set the radio to Boot state When configured as DTMF Keypad Column this pin will carry column voltages generated by the DTMF microphone RMN5029 3 Hook When is applied to this pin mic on hook pins 2 and 7 will be configured to Column and Row When no voltage is applied to this pin mic off hook this pin will read 2 7V and pins 2 and 7 will be configured to Column and Row When 9 3V is applied to this pin programming cables or Mag One mic RMN5018 pi
55. vel 1 0mV RF Test Channel 4 center to 8 10Vrms 4th channel test frequency carrier squelch meter selector Mod 1kHz tone at to Audio PA 3kHz deviation Monitor DVM AC Volts Distortion As above except to distortion As above As above Distortion lt 5 0 Sensitivity As above except SINAD As above PTT to OFF RF input to be SINAD lower the RF level for 12dB center 0 3uV SINAD Noise RF level set to 1mV RF As above PTT to OFF Set volume control Squelch center to 3 16Vrms Threshold meter only radios selection to with Audio PA conventiona spkr load to system speaker need to be tested As above except change out of TEST As above Unsquelch to occur frequency to a conventional MODE select a at 0 25yuV System Raise RF level from conventional Preferred SINAD zero until radio unsquelches system 9 10dB See Tables 3 4 3 6 TRANSCEIVER PERFORMANCE TESTING THIS PAGE INTENTIONALLY LEFT BLANK Chapter 4 RADIO TUNING AND PROGRAMMING 1 0 Introduction This chapter provides an overview of the Customer Programming Software CPS and tuner program designed for use in a Windows 98 ME NT 2000 environment NOTE Refer to the CPS on line help files for programming procedures Table 4 1 Software Installation Kits Radio Tuning Setup Gr CPS RVN4191_ 2 0 CPS Programming Flashing Setup with RIB The CPS programming setup shown in Figure 4 1 is used to program and flash the radio using the Radio fro
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