Home

Operating Instructions

1. the upper limit switch approach bar has been actuated or the trolley has reached the mast end the DOWN limit switch is actuated The car must not start if the key switch at the ground control is switched off a sliding door on the car is open the enclosure door is open a landing level safety door is open An EMERGENCY STOP button is pressed Operating Manual 47 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 4 3 Operating the car accesses 4 3 1 Sliding doors at the ground station and car er It must only be possible to open the sliding door of the base enclosure and car when the car is located at the ground station or in front of a landing level safety door Vertical sliding door with counterweight Open Using the centre handle grip 1 push up the sliding door to the Stop Close Using the lower handle grip 2 pull down the sliding door until it is completely closed Operating Manual 48 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 Vertical sliding door Su with ramp 2 Opening closing from 2 ial the inside igi E Pi DOOOOOOOOOOOOODO DOODOOOOOOOOODOQO00D DIQOIOOOOCOQOOOOOOOOOOOOOOOOOSOOOOOOOOOOOOOOOOOOOOOOODOCOLQ Use the handles 2 to carefully open and MAC NA p m p j Ramp automatically raises lowers Opening closing from the outside Use the lever 3 to open or close W Check The ramp must safet
2. 72 74 BL146GB Edition 08 2013 Construction hoist Operating Manual GEDA MULTILIFT P22 Action 3 Exit the car through the roof hatch onto the walk on roof If the car is not stationary at a landing evacuation must be carried out through the walk on roof Place the ladder at the roof hatch and open the roof hatch refer to Chapter 3 2 5 Evacuation from the car roof is carried out in accordance with the Emergency plan Action 4 Request help Using the intercom contact the ground station For operation of the intercom system refer to Chapter 3 2 3 Action 5 Rescue in accordance with the Emergency plan of the operating company Evacuation is carried out in accordance with the Emergency plan The operating company must prepare an Emergency plan and placed on the hoist well visible for every person 73 74 BL146GB Edition 08 2013 Construction hoist 9 9 A Operating Manual GEDA MULTILIFT P22 Servicing Repair tasks must only be carried out by trained and competent persons because they require special expert knowledge and skills Neither is communicated in this operating manual When ordering spare parts please provide the following Type Year of manufacture Serial No Operating voltage Quantity required The rating plate is located in the car Spare parts must conform to the technical specifications of the manufacturer Only use original spare parts from GEDA For serv
3. lubrication device is empty ERROR 35 Car only moves DOWN ERROR 30 Motors do not generate full power Car has moved too high ERROR 10 refer to Chapter 5 3 4 Car has moved too low ERROR 12 refer to Chapter 5 3 5 Door to the base not open ERROR 31 Car does not recognise the level selected Operating Manual enclosure car does ground station landing GEDA MULTILIFT P22 Fault A Cause Remedial action Overtemperature of the drive motors Overtemperature braking resistances frequency converter Is the UP limit switch functional Excess distance of proximity switch for monitoring gear rack Overload protection has activated Voltage drop of more than 1096 UP limit switch is defective Fault in the electrical system DOWN limit switch is defective Brake air gap is too large Car is overloaded Fault in the electrical system Car is not exactly at the Switch door lock defective Error detecting the landing approach bar Faulty sensor or distance to the approach bar too large 63 74 Fill the grease container refer to the maintenance vss Wait until the drive motors have cooled down and unload the car Reduce the load Attention Ascent only possible Car only moves UP Is the DOWN limit switch Check replace DOWN limit functional switch Check replace UP limit switch Adjust the clearance to the gear rack 3 7 mm Reduce load until error
4. message goes off refer to Chapter5 3 2 Select a supply cable or extension cable with a greater cross section refer to Chapter 5 3 1 Check adjust UP limit switch replace if necessary Check system Check adjust UP limit switch replace if necessary Adjust air gap Reduce the load Check system Move car until it is in front of the base enclosure landing door Door EMERGENCY unlock Replace defective lock switch Carry out a reference run to the ground station refer to Chapter 5 3 6 Check adjust sensor and replace if necessary BL146GB Edition 08 2013 Construction hoist 5 3 5 3 1 5 3 2 Operating Manual GEDA MULTILIFT P22 Fault rectification Motors are not giving full output e Voltage drop of more than 10 of the rated voltage e Select supply cable with higher wire cross section The integrated thermoswitches turn off the control current when overloaded Work can continue after a certain cool down period possibly reduce load Refrain from repeated overheating overloading Otherwise the service life of the motor brakes will be shortened Overload indication The car is equipped with an overload warning device which prevents it being moved if it is overloaded If the car is overloaded ERROR 30 is displayed If ERROR 30 is indicated gt Reduce the load in the car until ERROR 30 goes off Only then is travel possible again 64 74 BL146GB Edition 08 2013 Construc
5. to the side gt Remove the lever 3 from the document and tool box and insert through the aperture 4 in the connection rod of the brake release lever Release the motor brake by carefully metered pulling towards the car door on the lever 3 Car glides down The brake becomes very hot At the latest after every 1 2 metres of lowering stop for approx 2 minutes to avoid overheating the brakes The length of a mast section can be used for orientation Operating Manual 71 74 BL146GB Edition 08 2013 Construction hoist Operating Manual GEDA MULTILIFT P22 Whenat the next landing release the landing lever 3 otop the car so that the car and landing door is at the same level If the access door to the car can be opened exit the car can as normal Otherwise the doors must be unlocked Emergency unlocking of the car door Refer to Chapter 3 2 6 Emergency unlocking of the landing level safety door with double doors The landing level safety door is also equipped with an emergency interlock release for rescue and recovery gt Remove the triangular wrench 4 e g from the ground station switch box and insert into the lock of the landing level safety door Rotate the triangular wrench I clockwise until the double doors can be opened After the emergency gt Remove the lever 3 and replace in the document and tool box Attach the cover plate 2 using the triangular headed bolt 1
6. 74 BL146GB Edition 08 2013 Construction hoist 2 7 Operating Manual GEDA MULTILIFT P22 Tests The GEDA MULTILIFT P22 is a machine in accordance with the EC Machinery Directive 2006 42 EC A copy of the conformity declaration is reproduced in this operating manual Checks after assembly Assembly instructions The following tests have already been carried out at the factory e Dynamic test with 1 25 times the safe working load e Electrical tests according to EN 60204 e Function tests Recurring inspections Also refer to the maintenance manual Inspections prior to commissioning recurring inspections and intermediate inspections must be carried out according to national regulations GEDA recommends that you carry out a recurring check on an annual basis In the case of increased use and strain e g multi shift operation carry out inspections at shorter intervals The results of the recurring check can be recorded in writing in the appendix of this maintenance manual 19 74 BL146GB Edition 08 2013 Construction hoist Operating Manual GEDA MULTILIFT P22 Technical description Description of function The GEDA MULTILIFT P22 is a gear rack hoist assembled vertically that is temporarily used on construction sites for the transportation of material and a max of 22 persons The car can be entered and exited at secured landing points e he hoist is equipped with a base enclosure 2 50 m high
7. Edition 08 2013 Construction hoist GEDA MULTILIFT P22 2 General safety information The machine has been designed and built according to the latest standards of technology and recognised safety related rules Nevertheless hazards for personnel or third parties and or damage to machinery and other tangible assets can occur during use e g if the machine ls operated by untrained or uninstructed personnel Is used improperly Is assembled operated and serviced inappropriately Attached notices and warning signs must be observed Consequences of not complying with safety instructions Non compliance with safety instructions can result in danger both for personnel as well as for the environment and the machine Non compliance can lead to the forfeiture of any damage compensation claims 2 1 Residual risks There are still residual risks remaining from handling the machinery even when all safety conditions are complied with Everyone who works on and with the machine must be aware of these hazards and follow instructions that prevent these residual risks leading to accidents or damage A Caution Do not remove safety stickers replace any safety instructions that have become illegible Hazards when working on the electrical system Danger from improper operation non compliance with the operating manual Hazard due to toppling caused by improperly secured load Danger from operating a machine that has not been maintained
8. Jahr Strasse 5 59192 Bergkamen HR nthe 07552 Gera Tel 49 0 2389 9874 32 Tel 449 0 365 55280 0 Fax 49 0 2389 9874 33 Fax 49 0 365 55280 29 Russia Subsidiary GEDA USA LLC GEDA RUS LLC 1151 Butler Road Yaroslavskoe shosse 42 USA 77573 League City Texas 129337 Moscow Tel 1 713 621 7272 Russian Federation Fax 1 713 621 7279 Tel 7 495 663 24 48 Web www gedausa com Fax 495 663 24 49 Web www geda ru com Turkey Subsidiary GEDA MAJOR IS VE INSAAT MAKINALARI SAN TIC LTD STI Semsettin G naltay Cad No 224 A Blok K 2 D 5 Tuccarbasi Erenkoy TR 34734 Istanbul Turkey Tel 90 216 478 2108 Fax 90 216 467 3564 Web www geda com tr 8 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 1 5 1 6 Notes about the author and industrial property rights All documents are protected in terms of copyright law Dissemination and reproduction of documents even parts thereof as well as recycling or communication of their contents are prohibited unless expressly permitted in writing Violations are an offence and incur an obligation to pay compensation All rights to exercise industrial property rights are reserved by GEDA Instructions for the operating company This operating manual is an essential component of the machine The operating company must ensure that operating personnel are informed about these guidelines The operating company must supplement the operating man
9. correctly Operating Manual 12 74 BL146GB Edition 08 2013 Construction hoist 2 2 Operating Manual GEDA MULTILIFT P22 Safety instructions for operating personnel The operating manual must be within reach at all times at the location where the machine is used The machine may only be used in a technically fault free condition as well as in accordance with the intended use in a safety conscious manner aware of the hazards and while observing the operating manual In particular rectify faults immediately that could impair safety In addition to this the machine may only be operated when all safety features are present and functioning Check the machine at least once each working day for externally identifiable damage and defects Immediately report any changes including changes to the operating behaviour to the office person in charge If necessary shutdown and secure the machine immediately The responsibilities for different jobs within the context of operation servicing and maintenance of the machine must be clearly stipulated and adhered to This is the only way to avoid mistakes especially in hazardous situations The pertinent rules for prevention of accidents as well as the other generally recognised safety related and industrial health related rules must be adhered to The operator is obliged to wear personal protective equipment as appropriate to the local conditions Switch on and shutdown procedures inc
10. door opens Turn the wrench back after interlock release has been actuated Emergency unlocking of the car sliding door from outside For Emergency unlocking rotate the activating lever 2 clockwise until the sliding door can opens amp a s T E Turn back the activating lever 2 after unlocking Emergency unlocking of the car sliding door from inside Insert the triangular wrench 3 into the lock and turn anticlockwise until the sliding door opens The triangular wrench is located in the box for the documents and tools 34 74 BL146GB Edition 08 2013 Construction hoist 3 3 Operating Manual GEDA MULTILIFT P22 Box for documents and tools The document and tool box 1 contains e Triangular wrench to unlock the trapdoor in the roof The triangular wrench can also be used to open or close the switch box and emergency interlock release the sliding doors LIE A MULTILIFT P22 EL e 1x Ring spanner AF 55 for resetting the safety gear e Lever to release the motor brake The document and tool box should contain e The instruction manual for the machine Spare parts lists Circuit diagrams Operating instructions of the operating company Rescue plan of the operating company 35 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 3 4 Components as accessories 3 4 1 Assembly crane When assembling the mast the assembly crane 1 can lift mast s
11. for sliding door with counterweight 51 4 3 4 Landing level safety door to the D door ccccceceseeceeeeeeeeeeeeeeneeeenees 52 A 4 Operating tlie Controls 2r eser etus ete a s etes os doses o uS pes 53 4 4 1 Gontro atthe ground Sta NOW cu cass ace a t roa tees tata DRE ro IR EI Ete Eb DRE e Ein 53 4 4 2 Control at the levels ccccccsscccsseecsseecseeeceeecaeeecaeeesaeeesaaeesseeenaeenaes 53 4 4 3 Car control Stop at the next landing eeeeeeeeeeeeeeeeeeeeee 54 4 4 4 Car control with level pre Selection cccccccccsseceseeseeseeeeeseeeeesseeeeseees 56 As Jmerdency SDUldoWElssssdend um urea testa cire of dta i sar p i s tacit eme 57 4 6 Interrupting work end of work esses 58 5 Malfunctions Diagnosis Repair ee eere eee eee 59 2 NIS e E MO GUIS See 60 SP MEE c ioinrciol e P EE UE 62 Dior PAUL FE CTIMICAT ON essiri eerie bin uva vus eux uoa amc uud ate a raa Lena fax rua As d a E 64 9 9 1 Motors are not giving full output eeseeseeeeeeeeenreen 64 Hoe IOVEMOAG miRol e ie ge RU oT 64 5 3 3 Car door or enclosure door level door cannot be opened 65 534 Gar MOVER 100 hlglics ius iouis de ems a o ea Rd n E LO E Dee Eo iecit ters 65 005 Car moved toO lOW crore tot cece cu Oto decode desechos 66 5 3 6 Car does not recognise the level s
12. instructions Tor op ralo M esiti o oU Ur d EE 15 2 5 Safety instructions for servicing maintenance and troubleshooting 16 2 6 Safety whilst working on the electrics eeeeseseeeeeeeeeeeeees 18 I s HN 19 3 TECHHMICAlGESCFIPUON eec 20 S20 JOescHDHoh OM TIN CHO Mid coss vico Pu ta ine resort Grated tat neiebhcGrauaa De ru tru GU E ze enka Dou 20 3 2 IWIECHING CQUIDIMEM s sc ocodcoe oo ptuun orti P AN 22 3 2 1 GiOUNnG Slallon SWIIGH DOK ion onion T ode ento aie wee 24 o2 lt SONMOl at The ground SEallOELus ceti tance te tal tuo tage tantus 25 O20 GCOMMO VALINE e Vels cetoue has dt EO IR CIN tM as in d e tees I ES LUE 25 3 2 1 Car control Stop at the next landing eeeeseeeeeeeeeeeeeee 26 3 2 2 Car control Landing selection option seseeseeeesseeeeeees 27 3 2 3 Emergency Call SySlelTlsseustesovcwescau gaurdu d sdevpdddtuacko dV sdevsod sv avoue uu Dod cav dE 28 opc ME elei 29 32 5 JRoornaten anda ladde ssscsmueockeodexudt xe tem eot koda eo ardt emt oko arua me teme eau odes 30 920 Gal enclosure dOOLS ooi feud eumd eu pU vU pU ail 33 3 0 BOX TOR GOCUINENIS ANG IOOlS o exnunc e beo t been ede teo ote elit aati 35 3 4 Components as accessories sessssssssssseeseee nennen enne nnne nan nnn 36 3 4 1 ASSembly CANO moet oid orbatus ttes edo dr du A sista ad LERNTE 36 S42 aANSSCIMDN
13. it is fully serviceable and in a safety and hazard conscious manner If work is interrupted switch off the machine at the main switch and secure it with a padlock against switching on Fundamentally the machine must be secured against unauthorised use disconnect from power In situations that present a risk to operating personnel or the machine shut down the machine by pressing the EMERGENCY STOP button Shutdown and lower the machine when wind speeds are gt 72 km h 45 mph Wind force 7 8 wind breaks branches off trees makes walking very difficult No one is allowed to stand under the machine Do not store any objects under the machine Protection to prevent persons from falling must be provided at loading heights above 2 0 m Install landing level safety doors Persons being transported must comply with the instructions given by the car operator in particular they must not step over material that is being transported 15 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 2 5 Safety instructions for servicing maintenance and troubleshooting Operating personnel must be informed about how to carry out special work and maintenance work before they start Deadlines intervals that are stipulated or stated in the operating manual for recurring tests inspections must be adhered to As required the maintenance area must be extensively cordoned off Fundamentally before any maintenance work
14. person allowed on the ladder at a time Always hold on with at least one hand Always face the ladder to ascend and descend Keep the ladder free of dirt and soiling A DANGER Danger to life Falling from the car roof Only access in an EMERGENCY or for maintenance servicing tasks Operating Manual 30 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 Place the ladder at the roof hatch gt Release the screw on the star handle 1 and pull the sliding bracket 2 out of the ladder 3 Firmly hold the ladder gt Pull the ladder 3 out of the fixed brackets and place at the roof hatch gt Hook the screws of the ladder on the roof frame 4 below the roof hatch Operating Manual 31 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 gt Remove the triangular wrench from the document and tool box in the car and insert it above the triangular bolt of the roof hatch lock 5 Unlock the lock 5 by turning the triangular wrench anti clockwise The roof hatch can be opened from the outside without a tool Pivot the lock 5 towards the roof Open the roof hatch 6 and if necessary secure it against shutting using appropriate measures e g by a strong wind Operating Manual 32 74 BL146GB Edition 08 2013 Construction hoist 3 2 6 y Operating Manual GEDA MULTILIFT P22 Car enclosure doors The sliding door c
15. will see a series of illustrations and symbols whilst reading this manual which are intended to help you navigate through and understand this manual The different meanings are explained below Text display Bold type Emphasises particularly important words passages Denotes lists Denotes lists brackets gt Instruction Instruction to personnel Always given in chronological order Images The images used refer to a specific machine model They may only be a schematic representation of other machine models The fundamental function and operation is not affected by this 5 74 BL146GB Edition 08 2013 Construction hoist A Operating Manual GEDA MULTILIFT P22 The structural elements in this operating manual appear as follows and have the following meaning Health and safety symbol This symbol is found next to all safety instructions where there is a risk of injury or a fatality Observe these instructions and be very cautious Warning level Probability A DIN Death serious injury serious injury possible A L tangible damage Attention note This is found at points where special information or instructions and restrictions regarding damage prevention are given in order to prevent damage to the equipment Note This is found at points where information is given about using the machine economically or instructions are given regarding correct working procedures 6 74 BL146GB Edition 08 2013 Constru
16. A NEMA 3 2 X 15kW 380 V 85 Hz 2X930A S1 100 max 200 m lt 8 Lpa BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 3 5 6 Vibrations in the car symbols a Effective value for the unweighted acceleration a Effective value of the frequency weighted acceleration evaluated in accordance with ISO 2631 1 1997 ay awin m s for the x direction with frequency weighting Wa aw awin m s for the y direction with frequency weighting Wa aw ayin m s for the z direction with frequency weighting W horizontal direction x Direction of car door horizontal direction y transverse to the x direction vertical direction z Direction of travel Operating status frequency weighted vibration acceleration ay Qwx a dwz Travel 7 Operating Manual 42 74 BL146GB Edition 08 2013 Construction hoist 3 5 7 Operating Manual Mast Dimensions in mm Weight Rack and pinion module Tightening torque eye bolts mast connection Condition for tightening torque First mast tie Vertical distance mast ties Vertical distance travelling cable guide Max protruding mast length Operation Assembly Inclination of mast Vertical structure Thermal expansion of mast 43 74 GEDA MULTILIFT P22 600 x 540 x 1495 ee uS c oy anay sau me y ma 88 kg mm 300 Nm width across flats 30 mm galvanized nut on
17. B Edition 08 2013 Construction hoist 1 7 1 1 7 2 1 7 3 Operating Manual GEDA MULTILIFT P22 Requirements of assembly personnel The machine may only be assembled operated and maintained by competent persons who based on their training knowledge and practical experience can guarantee proper handling of the machine and who are aware of the risks associated with the hoist These persons must be appointed to the tasks of installation dismantling and maintenance by the operating company Operating personnel The machine may be operated only by persons who based on their training knowledge and practical experience can guarantee proper handling These persons must have been appointed by the operating company have been appropriately instructed and informed about the risks Be acquainted with the operating manual Observe national regulations Damage or faults are to be reported to the operating company immediately Improper use e he GEDA MULTILIFT P22 is not conceived for permanent assembly e he GEDA MULTILIFT P22 must not be assembled free standing without anchoring e Persons that have not been instructed about the machine not familiar with the operating manual or children must not operate the GEDA MULTILIFT P22 Consequences of improper use of equipment Danger to life and limb of the user or a third party Damage to the machine and other tangible assets 11 74 BL146GB
18. EMERGENCY LIMIT position nur f r Fangprobe drop test only pour test de parachute for The UP button 1 must be pressed because this control bridges the Emergency limit switch If the red drop test control buttons are pressed by accident the motor brake will release and the motor can drop hard onto the foot section risk of damage If this effect occurs repeatedly although the car is not overloaded have the brake checked and adjusted by a qualified person Operating Manual 66 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 5 3 6 Car does not recognise the level selected If the car runs past the selected level or stops at the wrong level then a reference run down to the ground station must be carried out Carry out reference run Press the LANDING STOP button 1 and hold pressed for approx 30 seconds After approx 30 seconds the car slowly moves downwards 32m min to the ground station and stops there After the reference run the car can be again operated as normal SE REFERENZ POSITION e The reference run can be carried out using all LANDING STOP buttons 1 Operating Manual 67 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 5 3 7 Monitoring locking of the assembly crane The assembly crane must not pivot towards the path of travel mast whilst moving Thus this must be locked in a secure position wy The locking bolt 1 pu
19. FT P22 3 2 1 Car control Stop at the next landing 1 EMERGENCY STOP button 2 UP button 3 DOWN button 4 STOP button 5 Button with triple function LANDING STOP Reference run to the ground station Switch on the EMERGENCY lighting 6 Display module for Actual position Direction of travel Error code 7 EMERGENCY lighting 8 Operating socket 230V 50Hz Operating Manual 26 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 3 2 2 Car control Landing selection option 1 EMERGENCY STOP button 2 Key field 0 9 Landing level selection START button No function 3 Button with triple function LANDING STOP Reference run to the ground station Switch on the EMERGENCY lighting 4 Display module for Destination landing selected Actual position Direction of travel Error code 5 EMERGENCY lighting 6 Operating socket 230V 50Hz Operating Manual 27 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 3 2 3 Emergency call system The emergency intercom comprises of a speech module on the ground control and a speech module at the car control If persons are locked in the car they can contact ground personnel using the intercom system The intercom system establishes contact with the ground station The intercom system uses mains power when the base unit is connected to the power supply an internal battery provides power
20. Operating Manual GEDA MULTILIFT P22 Construction hoist For the transport of material and persons GEDAM E BL146GB Edition 08 2013 Original Operating Manual Construction hoist GEDA MULTILIFT P22 EC Declaration of Conformity The manufacturer GEDA Dechentreiter GmbH amp Co KG Mertinger Str 60 DE 86663 Asbach Baumenheim hereby declares that the machine Designation Construction hoist for the transportation of material and persons for temporary non public use by authorised persons Type GEDA MULTILIFT P22 Year of manufacture Refer to identification plate on the machine Serial No 0 ee is in compliance with all pertinent provisions of the following directives at the time of being put on the market Applied Directives Conformity assessment procedure 2006 42 EC Machinery Directive Appendix VIII 2006 95 EC Low Voltage Directive Appendix IV 2004 108 EC EMC Directive Appendix Il 2000 14 EC Noise Emissions Directive Appendix V Applied harmonised standards EN ISO 12100 2010 EN 12158 1 EN 60204 1 32 EN 12159 EC type testing procedure Type testing certification NL 13 400 1001 068 16 European notified test site LIFTINSTITUUT Buikslotermeerplein 381 1020 MA Amsterdam This EC conformity declaration becomes null and void if any changes are made to the aforementioned machine that have not been authorised by the manufacturer Authorised representative for technical documentation is th
21. TILIFT P22 5 Malfunctions Diagnosis Repair Troubleshooting and fault rectification must only be carried out by specially trained and authorized personnel Before each troubleshooting task move the car to the ground and unload it Immediately discontinue operation if faults occur that endanger operational safety Electric shock Before working on the electrical installation of the construction hoist switch off and lock the main switch For safety disconnect the mains plug Before opening the car control switch box the load switch at the switch box must be switched off DANGER Danger to life Falling during troubleshooting fault rectification at great heights Troubleshooting fault rectification is partially carried out at great heights In order to reduce the hazard of life threatening falls Wear a safety harness at heights of more than 1 80 m Never use parts of the construction hoist or mast as a climbing aid Only use tested and sufficiently stable climbing aids Never climb hands free Always hold on with at least one hand Keep all climbing aids and railings clear of soiling and dirt Operating Manual 59 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 5 1 Display module The display module indicates the destination position of the schneider mm car and direction of travel In addition it is also used for quick and easy identification of the switching statuses of the limit s
22. Y CACC e 37 Seo AD cu sanne A E eeen aeiia 38 3 4 4 Controls for special operation assembly drop test 39 So WECHMIMICAWID Ala m 9 cd rddcadbutisddadeM da uaebigun danda cRa i Kod EEN 40 3 5 1 Operating and environmental conditions seeeeseeeeeseeeeee 40 J 52 SSDOGUNSuieeieecui het de cL IU OM LEM Md ee 41 3533 lectricalconnected IOQQS sce uico tina TEN 41 Ser FASSCIMON Ae e NETT 41 35 5 AGOUSTIC EMISSIONS us cio egit exta R Uus Ox c de aeoo Riese patas betae ibs nidi stad 41 3 9 9 VIDIAUONSAMANC COE ouscsovsdxvz oiv va iui0i2 9i 019 orio Vit s FOI VIR TE 03 0292 To PECET ni v2 Mov 20d ds 42 Ee IAS aaa e nM 43 3 5 8 Payloads dimensions and weights ccceeeeceeeeceeeeceeeeceeeeseeeeseeeesaees 44 Operating Manual 3 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 A OPET OM oiii err rrr cree errr repre error er rier ater rrr tre nny NIE NI 46 Act Sade during ODE a UlON TES 46 AZ COMMISSIONING M TTE 47 4 2 1 Safety check before starting work cccceccccceeceeseeeeeeeeeesseeeeseaeeeeseeeeeas 47 4 3 Operating ine Car accesses sudes dec eoe vd esd ee 48 4 3 1 Sliding doors at the ground station and car seeessssssse 48 4 3 2 Landing level safety door for sliding door with ramp 51 4 3 3 Landing level safety door
23. achine in particular connections and screw connections from oil operating fluids contamination and maintenance products Abrasive cleaning agents must not be used During servicing and maintenance work loosened screw connections must always be tightened using the necessary torques Do not change remove bypass or bridge safety devices If it is necessary to remove safety devices during servicing and repairs the safety devices must be installed and checked immediately after completion of servicing and repair tasks Do not make any changes additions or modifications to the machine This also applies to the installation and adjustment of safety devices such as limit switches Immediately replace damaged or detached notices and warning signs as well as safety labels Ensure that auxiliary supplies as well as replaced parts are disposed of safely and in an eco friendly manner also refer to Chapter 6 The aforementioned safety measures apply equally for work in the context of eliminating faults 17 74 BL146GB Edition 08 2013 Construction hoist 2 6 Operating Manual GEDA MULTILIFT P22 Safety whilst working on the electrics If there are faults on the electrical system of the machine it must be immediately shut down using the main switch and secured with a lock Work on the electrical equipment of the machine must only be carried out by qualified electricians working in accordance to electrical engineering regula
24. an only be opened when the car stopped by the landing limit switch is stationary in front of the landing equipment or stopped on the ground at the ground station stopped from the down limit switch Only the sliding door in front of the access to the base enclosure or in front of a landing level safety door can be opened Vertical sliding door with counterweight 1 Centre handle grip 1 2 Lower handle grip 2 Vertical sliding door with ramp 3 Lever to open close from the outside JOOOQOOOD OODOOOOOOOOOOOOOOOOOOO aVavaVaVaVavatavavaVaVaVaVa aVavavavava aVavavaval VaYaVaYa Va Ya Va Vala Va Va Vaa Va Yaa VaTa Va Va Ya Ya Ya Vaaa The ramp must safety rest on the landing floor and transition plate of the landing level safety door SUERTE DOOOUDODODOODOODODODODODODODDOODODODODODODODODDODODODUOODDO DODODOOOOODOOOOOODOOOOOOOOODOOOOOOOOODOODODOOOODOODOOOOOn The handle 3 must be installed on the left or right depending on the installation location of the landing door 33 74 BL146GB Edition 08 2013 Construction hoist gt Turn the wrench back after interlock release has been actuated eo Operating Manual GEDA MULTILIFT P22 Emergency unlocking sliding door for the enclosure To unlock in an emergency place the triangular wrench e g from the switch box of the ground station on the triangular bolt 1 of the lock and rotate to the right clockwise until the sliding
25. ction hoist GEDA MULTILIFT P22 1 2 Abbreviations The following abbreviations may be used in the manual Operating Manual maximum Nm minimum km h minutes mph et cetera inc possible possibly if nec for example d h millilitre reg millimetre RH degrees Celsius approx degrees Fahrenheit feet feet per minute metres per minute inch et cetara pounds pounds per feet kilogram litre gallons kilopound 7 74 Newton metre kilometres per hour miles per hour including if necessary id est that is regarding relative humidity approximately diameter registered trademark copyright trademark per cent per mille sound pressure level sound power level greater than less than plus or minus BL146GB Edition 08 2013 Construction hoist 1 3 1 4 Operating Manual GEDA MULTILIFT P22 Information about the machine Machine GEDA MULTILIFT P22 Year of manufacture oee identification plate on the machine Serial number Documentation version 08 2013 Name and address of the manufacturer GEDA Dechentreiter GmbH amp Co KG Mertinger Strasse 60 86663 Asbach Baumenheim Tel 49 0 9 06 98 09 0 Fax 49 0 9 06 98 09 50 E Mail info geda de Web www geda de Representatives of the manufacturer Bergkamen Subsidiary Gera Subsidiary GEDA Dechentreiter GmbH amp Co GEDA Dechentreiter GmbH amp Co KG KG Northwest branch East branch Marie Curie Strasse 1 1 Ernst M
26. doors at the stop positions can only be opened when the car is stationary at this stop position Open gt To open forcefully pull on both 3 handles 2 or from the car push on both leaves of the door 1 3 towards the building plant GEDA z GER Close Using the handles 2 on the door leaf 1 close towards the car until the interlock 3 engages 51 74 BL146GB Edition 08 2013 Construction hoist 4 3 4 Operating Manual GEDA MULTILIFT P22 Landing level safety door to the D door Open the landing level safety door gt Open the D door The ramp automatically lowers gt Remove the key 1 from the pocket 2 on the railing post Putthe key 1 into the lock for the landing level safety door and turn to the right to unlock the sliding door Push the sliding gate 3 up This key can only be removed when the sliding door is closed The transfer ramp can only be closed and the car moved from the stop position when the key is removed Close landing level safety door Push sliding door 3 closed until it engages in the lock with key Turn the key 1 to the left to lock the sliding door and remove the key from the lock Place the key 1 in the pocket 2 on the collapsible railing post Close the D door The ramp automatically raises 52 74 BL146GB Edition 08 2013 Construction hoist 4 4 4 4 1 4 4 2 Operating Manual GEDA MULTILIFT P22 Operating
27. e he base unit can be extended with 1 5 m long mast sections up to a max installation height of 200 m e he machine has an overload device that disables movement in both directions if the payload is exceeded e Locked sliding doors are located on the cage The enclosure door landing level door and car door must be opened individually to enter the car A car door can only be opened when the car is stationary in front of the appropriate enclosure or landing level safety door e Complete assembly of the construction hoist includes the safety equipment for the loading and unloading points landing level safety doors e Each stop position above has a landing level safety door with manually operated sliding doors and double access doors which are locked The landing level safety doors can only be opened when the car is stationary at this stop position e he car can only be started when the enclosure door all landing level doors and the car doors are closed e he construction hoist is switched on at the key switch at the ground control e Contact with the ground station is possible through the intercom in the car 20 74 BL146GB Edition 08 2013 Construction hoist Operating Manual GEDA MULTILIFT P22 The control can be operated from the car the ground station or the landing levels Exceptions During assembly only the assembly control is active all other control points are disabled only the EMERGENCY STOP button function
28. e observed 9 74 BL146GB Edition 08 2013 Operating Manual Construction hoist 1 7 Operating Manual GEDA MULTILIFT P22 Intended use The GEDA Multilift P22 is a gear rack hoist for temporary use on construction sites e that must only be operated by site personnel who have been instructed and are authorised e Determined for the transport of material and persons who can exit the car at installed and secured exit points landing level safety gates e which may only be operated at wind velocities of up to 72 km h wind force 7 8 according to the Beaufort scale at higher wind speeds the car must be parked on the ground and taken out of operation Observe and adhere to the data given in Chapter 3 5 Technical Data Any other use or any use going beyond this is not considered proper use The operating company user of the machine is solely liable for any damage resulting from such action This applies equally to any arbitrary changes to the machine Intended use includes That the operation and maintenance provisions operating manual provided by the manufacturer are complied with That the foreseeable misconduct of other persons is taken into consideration That the corresponding national regulations are complied with The GEDA Multilift P22 is suitable for temporary use on construction sites Any other locations or intended uses require written approval from the manufacturer 10 74 BL146G
29. e signatory Johann Sailer Asbach B umenheim 02 04 2013 Managing Director Operating Manual 2 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 Table of Contents Chapter Page T1 General Informallol ii uou cho aa uda oco E aa 5 1 1 Information about the instruction manual cccceececeeeeceeeeceeeeeeeeeseeeeneneesaaees 5 l2 AID DFO VIQTIOING aces sod Rod iactat be eese educ LE eee Md 7 1 3 Information about the machine cccccccccceececeeeeceeeeseeeeseeeeseeeeseeeeseeeeseueensaees 8 1 4 Name and address of the manufacturer seeeeeeeeee 8 1 5 Notes about the author and industrial property rights 9 1 6 Instructions for the operating company cccsccceecceseeceeeceeeceueeceeeseeeceeeensees 9 UMEN uo eR USC cerina 10 1 7 1 Requirements of assembly personnel cccceeecseeeceeeceeeeneeeeeeeeseeesaes 11 1 7 2 OPERATING persohnltels ud cs teat riunione inate Oat 11 1 7 3 jeg c 11 2 General safety information 1 e ecee ee Lees eeeeee seen nennen nnn nn nana nnns 12 2 l1 desidial TISKSu ce voii oai Roc EC ICE LA MED ED Lc DC etude 12 2 2 Safety instructions for operating personnel eseseeeeeeeeeeeeeees 13 2 9 Oalely instructions TOP Ira ssDOFusocesaseso sace visus ds rio uud vto tud c e ive due re dvo tdS uv dr eh 14 24 Safety
30. ections of approx 88kg onto the assembled mast Assembly crane control 2 EMERGENCY STOP only switches off the assembly crane 3 Rocker switch for UP and DOWN Operating Manual 36 74 BL146GB Edition 08 2013 Construction hoist 3 4 2 Operating Manual Assembly cage The assembly cage can be hooked onto the roof railing to assemble the mast sections mast ties and cable guides 3 74 GEDA MULTILIFT P22 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 3 4 3 D door Exit door on the mast side D side of the car The D door can only be opened when the car is stationary in front of the landing level safety door at the stop position Operation Refer to the vertical sliding door with ramp in Chapter 4 3 1 Landing level safety door to the D door Item No 38100 Assembly Refer to Assembly Instruction Al007 Landing level safety doors for temporary hoists Operation Refer to Chapter 4 3 4 Operating Manual 38 74 BL146GB Edition 08 2013 Construction hoist 3 4 4 e Operating Manual GEDA MULTILIFT P22 Controls for special operation assembly drop test These controls must be kept locked by the operating company The drop test and assembly control are connected at the plug connection 7 at the car on the mast side Disconnect the dummy plug and FUIS connect the appropriate control Mel Drop test contro
31. elected sssussse 67 5 3 7 Monitoring locking of the assembly crane eeeeeeeeeeesses 68 MM ei e P S M 69 5 4 1 Basic conduct in the event of a rescue malfunction 69 S42 FRESCUC ACTION DIOlL cepe doo a E aA RR tate Tea i so Mat 70 5 4 3 RESCUING persons from the CALP cccccceecccececeeeceeeeceeeceeeseueeeeeeseeeseeeess 70 S ONE 60 161 0 6 ene mmm 74 6 Disposal or the machine scrissero enee eSa aaRS Ea EEUE 74 Operating Manual 4 74 BL146GB Edition 08 2013 Construction hoist 1 1 Operating Manual GEDA MULTILIFT P22 General information Information about the instruction manual This operating manual is an essential aid to operating the machine successfully and hazard free This operating manual contains important instructions on how to operate the machine safely correctly and efficiently Compliance with these instructions helps to avoid hazards and increases the reliability and service life of the machine The operating manual must be available at the machine at all times and must be read and applied by every person commissioned to work on with the machine e g Operating fault rectification during work disposal of operating materials and auxiliary supplies assembly maintenance servicing general maintenance repairs and or transport You
32. for operation if there is a power failure As operating elements for each voice module there is a CALL button red and a SPEAK button black To make speech contact Press and hold the red Call button 1 until the other person answers Press the black Speak button 2 to talk with the other person send your own message After sending your own message release the black Speak button 2 in order to receive a message from the other person Operating Manual 28 74 BL146GB Edition 08 2013 Construction hoist 3 2 4 e Operating Manual GEDA MULTILIFT P22 Lighting Car lighting gt The car lighting 1 is always on as long as the main switch is turned on EMERGENCY lighting If there is not mains voltage e g main switch switched off the EMERGENCY lighting continues to illuminate for approx 1 hour If the Emergency lighting has switched off this can be switched on again Press the button 3 The EMERGENCY lighting 2 continues to illuminate for approx 1 hour If there is no mains voltage the EMERGENCY lighting 2 can be switched on at all LANDING STOP buttons 3 29 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 3 2 5 Roof hatch and ladder For maintenance servicing assembly tasks or for evacuation of persons the car roof can be accessed by the ladder 1 and roof hatch 4 A DANGER Danger to life Fall from the ladder Only one
33. galvanized retaining strap without lubrication 6m 12m 4 5 m 7 5m 12m Vertical inclination of the mast max 0 5 Check inclination during and following installation using appropriate means 0 012 mm m BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 3 5 8 Payloads dimensions and weights Lifting Capacities Car Operation 2000kg 22 persons 1920 kg 1 1840 kg 2 1760 kg 3 1680 kg 4 1600 kg 5 1520 kg 6 1440 kg 7 1360 kg 8 1280 kg 9 1200 kg 10 1120 kg 11 ff 1040 kg 12 ff 960 kg 13 ff 880 kg 14 f 800 kg 15 ff 720 kg 16 640 kg 17 ff 560 kg 18 ff 480 kg 19 ff 400 kg 20 ff 920 kg 21 ff 240 kg 22 ff e e Assembly 1000 kg Ladder in the car max 150 kg Assembly crane max 200 kg Assembly cage max 150 kg D door Option max 200 kg Operating Manual 44 74 BL146GB Edition 08 2013 Construction hoist Dimensions Enclosure external width x depth x height Internal dimensions of the car width x depth x height Dimensions car doors Entry door A side clearance door width door height Exit door B side clearance door width door height Entry door C side clearance door width door height Exit door D side clearance door width door height Access height Loading dimensions container transportation pushed in C side width x depth x height Weights Base uni
34. hoist Operating Manual GEDA MULTILIFT P22 Stopping at landing Stop at the next landing above Press and release the button UP 2 The car automatically moves upwards Push the Landing stop button 4 The button illuminates to confirm The car stops at the next landing above Stop at the next landing below Press and release the button DOWN 3 The car automatically moves downwards Push the Landing stop button 4 The button illuminates to confirm The car stops at the next landing below Stop the car Momentarily push the STOP button 5 The car immediately stops In an emergency activate the EMERGENCY STOP button 1 55 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 4 4 4 Car control with level pre selection La E 1 EMERGENCY STOP push button Schneider mm G Electri Moving to a landing gt On the keypad 2 enter the destination landing For example 6 Display 0 gt ground floor 6A Destination 10 gt landing 10 6C Direction of travel gt Press Start button 3 to confirm entry The car moves to the landing selected and stops there The display 6 indicates the respective position and direction of travel Stop at the next landing gt Push the Landing stop button 4 The button 4 illuminates to confirm The car stops at the next landing in the direction of travel Operating Manual 56 74 BL146GB Edition 08 2013 Constr
35. ice or repair work please contact our customer service department For the sales and customer service address refer to Chapter 1 4 Disposal of the machine Dismantle the equipment properly at the end of its service life and dispose of according to national provisions Observe the following when disposing of equipment components e Drain and dispose of oil grease in an eco friendly way e Hecycle metal parts e Recycle plastic parts Recommendation Contact the manufacturer or commission a specialist company to handle disposal requirements in accordance with regulations 74 74 BL146GB Edition 08 2013
36. l Used to test the safety gear with a drop test The drop test control must only be operated by a technically competent person 1 EMERGENCY STOP 2 Brake release buttons 3 UP button 4 DOWN button Assembly control Is used for assembly of the hoist 1 EMERGENCY STOP 5 Button EMERGENCY STOP enable press before the travel command and keep pressed until the ascent or descent has finished 6 Selector switch speed Normal Slow 3 UP button 4 DOWN button 39 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 3 5 Technical Data 3 9 1 Operating and environmental conditions The machine must only be operated in the following operating and environmental conditions Temperature range Standard minimum 20 C maximum 40 C with special equipment maximum 50 C switch box with air conditioning unit Wind speed Operation maintenance servicing maximum 7 2 km h Installation maximum 45 km h The height dependent variation in wind speed must be taken into account It may be necessary to cease prohibit operation of the machine under extreme weather conditions e g thunder storm or sand and snow storms even if the operating and environmental conditions fall within the bounds of those stated Here the operating company must provide appropriate regulations Atmosphere Transporting persons The atmospheric composition must be appropriate for persons in this area In partic
37. lled out interrupts the safety circuit and travel with the car is not possible gt Push the locking bolts 1 towards the bracket and lock c The locking bolt 1 must also be removed when no assembly crane is installed Operating Manual 68 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 5 4 Rescue Rescue can be necessary if e g e there is no mains voltage e the electrical system malfunctions e The drives have failed e The safety gear has triggered If the car supervisor does not feel sufficiently qualified to organise and carry out the rescue the relevant authorities must also be notified Inform fire service technical rescue services works security 5 4 1 Basic conduct in the event of a rescue malfunction e Remain calm and do not act hastily e Get an overview of the situation e Keep unauthorised persons away e Make contact with anyone trapped e Try to find out what has caused the malfunction defect in the system Power supply failure emergency lighting on Activation of the safety gear Error code in the display module e Inform the persons locked in about the further procedure e Inform the supervisor about the malfunction e Inform any rescue services er If the operator does not feel confident or qualified to organise and carry out the rescue please notify the relevant authorities Rescue forces Operating Manual 69 74 BL146GB Edition 08 2013 Constr
38. luding emergency shutdown must be observed in accordance with the operating manual for all work that affects operation and for conversions and adjustments to the machine and its safety features 13 74 BL146GB Edition 08 2013 Construction hoist 2 3 Operating Manual GEDA MULTILIFT P22 Safety instructions for transport Immediately report transport damage and or missing parts to the supplier During transport work wear a safety helmet safety shoes and safety gloves Never step under suspended loads Only use suitable standard and checked lifting gear forklift truck crane and slinging gear round slings lifting straps slinging ropes chains for transportation to the location of installation When selecting hoisting equipment always take into account the maximum suspended loads Please refer to the dimensions and weights in the technical specifications chapter 3 5 Only carefully load and transport equipment that has been disassembled packaged and lashed Always ensure that the machine is transported without being knocked or jolted Observe the pictograms on the packaging Only attach gear to the designated sling points Always secure transported loads against falling or tipping over 14 74 BL146GB Edition 08 2013 Construction hoist 2 4 Operating Manual GEDA MULTILIFT P22 Safety instructions for operation Only operate the machine under consideration of the operating manual when
39. on the machine Unload Switch off at the master switch Wait five minutes until the frequency converter has discharged All servicing and maintenance work is only permitted when the main switch turned off Manual intervention while the machine is running can lead to serious injury and is therefore prohibited If it is necessary to turn the machine on during such work then this must only be done while complying with special safety measures For further instructions about maintenance maintenance intervals servicing refer to the maintenance manual If the machine has been completely shut down for these tasks it must be secured against switching on unintentionally e Operate the Emergency STOP button e Lock the main switch with a shackle lock and e Attach a warning notice to the switch box main switch Any faults that could impair safety must be rectified immediately Workshop equipment that is suitable for the specific work is imperative for carrying out servicing and maintenance tasks When carrying out maintenance work at greater heights a fall protection device must be worn Keep all handles railings and the car free from dirt and contamination When working below the car it must be secured using appropriate means activate the setting mechanism Operating Manual 16 74 BL146GB Edition 08 2013 Construction hoist Operating Manual GEDA MULTILIFT P22 Before starting servicing repair tasks clean the m
40. riate remedial action are given below Car does not move ERROR 39 ERROR 49 ERROR 07 21 ERROR 03 04 05 06 18 ERROR 07 ERROR 07 ERROR15 ERROR 16 17 ERROR 10 12 ERROR 14 ERROR 42 Operating Manual Cause Mains plug disconnected Mains fuses Phase failure Incorrect phase sequence Main switch off Key switch at the ground control set to off Fuses in the switch box ground station okay Maintenance switch car control switched off EMERGENCY STOP button at a control point pressed Car door is open Enclosure sliding door is open Landing level safety door open Trapdoor open Assembly bridge extended EMERGENCY LIMIT switch is actuated Safety gear engaged Assembly crane is not secured 62 74 Remedial action Connect mains plug Check mains fuse and replace switch on if necessary Measurement correction of the phases Correction of the phase sequence Switch on the main switch owitch on the key switch Check correction Switch on the maintenance switch below the car control Unlock the EMERGENCY STOP button Close the car door Close the sliding door barrier at the enclosure Close landing level safety door Close trapdoor Retract the assembly bridge Refer to car moved too high too low Chapter 5 3 4 and 5 3 5 Release safety gear see service manual secure the assembly crane BL146GB Edition 08 2013 Construction hoist
41. s For the drop test only the drop test control is active all other control points are disabled only the EMERGENCY STOP button functions The MULTILIFT P22 can be assembled with or without clearance to the wall depending on which design of sliding door with or without ramp is installed on the landing side of the car The car door also dictates which landing equipment with sliding door or double doors must be used 21 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 3 2 Machine equipment 1 base enclosure 2 50 m with 4 Sliding door A side of car sliding doors 2 Foot section with base mast 5 Sliding door B side of car 3 Car 6 Sliding door C side of car Option 7 Mast section 1 5m Operating Manual 22 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 Tu SE E Tr p uu i ae a m E nil B j E B i a ee uL RE 2H s 4 MANLL O E 1 Te 8 Cable box for flat cable 13 Automatic lubrication device 9 Switch box Ground station 14 Drive motors 10 Ground control 15 Railing 11 Safety gear 16 Assembly crane Option 12 Car control switch box 17 Cable holder 18 Sliding door with ramp D side of car Option Operating Manual 23 74 BL146GB Edition 08 2013 Construction hoist 3 2 1 Operating Manual GEDA MULTILIFT P22 Ground station switch box The main switch 1 is on the ground
42. station switch box 1 Main switch 2 Socket 16 pole for ground control 3 Socket red 7 pole for landing equipment or dummy plug during assembly 4 Socket 4 pole for setting mechanism 5 Mains supply line 6 Travelling cable 24 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 3 2 2 Control at the ground station 1 EMERGENCY STOP buiton 2 UP button upwards to the highest landing 3 DOWN button downwards to the ground station 4 Landing stop button car stops at the next landing 5 Key switch construction hoist ON OFF 6 Indicator light ready for operation illuminates when the key switch 5 is switched on 7 Voice module 8 Socket black 7 pole for monitoring the enclosure sliding door 9 Supply line with plug 16 pole to the ground station switch box 3 2 3 Control at the levels Using the EMERGENCY STOP button 1 the car can be stopped at any time 1 EMERGENCY STOP button does not engage 2 UP button 3 DOWN button 4 Landing stop button car stops at the next landing 5 Socket red 7 pole for the landing control above or dummy plug at the highest landing control 6 Supply line with plug 7 pole for the next lower landing control er The dummy plug is always changed over from the ground station switch cabinet to the top landing control Operating Manual 25 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILI
43. t with car and cable box 30 m flat cable Flat cable each 25 m Operating Manual 45 74 GEDA MULTILIFT P22 Car sides 2 3 m x 3 67 m x 2 52 m 2 7 0 m base mast approx 1 35 m x 3 15 m x 2 10 m 1 36 m 2 02 m 1 36 m 2 02 m 2 86 m x 2 02 m 0 6 m x 2 02 m 0 45 m 2 31m x 3 67 m x 2 56 m approx 3410 kg 50 kg BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 4 Operation Operating personnel refer to Chapter 1 7 2 4 1 Safety during operation e Also observe the safety instructions in Chapter 2 e Observe the load bearing capacity of the equipment The load must be evenly distributed over the car The car must always be loaded in such a way that the access points for loading and unloading and the control point are kept clear Position the load securely Any material that could slip or fall must be secured A max of 22 persons may be transported whereby the corresponding proportion of transported materials must be reduced The machine has an overload device that disables movement in both directions if the payload is exceeded e Protection to prevent persons from falling must be provided at loading heights above 2 0 m Install landing level safety doors e Fundamentally secure the machine against unauthorised use At the end or work breaks switch off the main switch and secure with a padlock e f the loaded car stops during operation due to a malfunc
44. the controls Control at the ground station 1 EMERGENCY STOP button Ascent gt Push the UP button 2 The car moves directly to the top level and stops there Descent gt Press and release the DOWN button 3 The car moves from any level down to the ground station Stopping at landing gt Momentarily press the landing stop button 4 Car stops at the next landing Control at the levels 1 EMERGENCY STOP button does not engage Ascent gt Push the UP button 2 The car moves directly to the top level and stops there Descent gt Press and release the DOWN button 3 The car moves from any level down to the ground station Stopping at landing gt Momentarily press the landing stop button 4 Car stops at the next landing 53 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 4 4 3 Car control Stop at the next landing Magetis 1 EMERGENCY STOP push button Schneider mm O Electri Ascend gt Press and release the button UP 2 The car moves automatically to the highest level and stops there eB Mec 36A 6 Display 6A Destination from pressing the button Landing stop 6B Position of car 6C Direction of travel Descend Press and release the DOWN button 3 The car moves down to the ground and is automatically stopped by the DOWN limit switch on the base unit Operating Manual 54 74 BL146GB Edition 08 2013 Construction
45. tion the operator must recover the load Never leave a loaded car unattended e Operation is from outside of the hazard zone or from the car control Comply with the instructions of the operator Do not step over material that is being transported as well e Operation of the hoist must be stopped if Temperatures less than 20 C there is damage or other malfunctions f arecurring inspection has been missed refer to Chapter 2 7 A DANGER Danger to life Do not use the hoist in the case of fire Operating Manual 46 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 A DANGER Danger to life Crushing by the car Never remain inside the enclosure during operation When working in the enclosure main switch off and secure against switching on Fall and trip hazard Be aware of steps and objects on the ground when entering exiting the car 4 2 Commissioning gt Turn the main switch on the ground station switch box to the position ON gt Rotate the key switch at the ground control to the position 1 e The sliding doors of the car and base enclosure must be closed 4 2 1 Safety check before starting work Carry out a test run with an empty car and check that the complete path of travel is free the door interlocks correctly function refer to Chapter 4 3 1 to 4 3 3 The car must be immediately stopped if an EMERGENCY STOP button is pressed
46. tion hoist 9 3 3 5 3 4 Operating Manual GEDA MULTILIFT P22 Car door or enclosure door level door cannot be opened The car door or enclosure door level door cannot be opened when the car is not stationary in front of the enclosure door or a level door or the cage is not supplied with voltage Possible cause e No mains or control voltage e Car moved too high or too low refer to Chapter 5 3 4 5 3 3 e he interlock cam 1 of the car does not operate the interlock bolt 2 of the landing level door e Defective interlock 3 of a landing level door Car moved too high The emergency limit switch for the car can reach the top EMERGENCY limit switch approach bar if e he level limit switch is defective e there is a malfunction in the electrical system Action Activate the motor brake at the manual release brake release lever refer to Chapter 5 4 3 65 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 5 3 5 Car moved too low The emergency limit switch for the car can reach the bottom EMERGENCY limit switch approach bar if The brake air gap is too large The DOWN limit switch at the lowest stop position is defective there is a fault in the electrical system the car is overloaded Action gt Connect the drop test control to the plug connection on the car refer to Chapter 3 4 4 From outside the car push the UP button 1 Now the car will move out of the
47. tions Only professional electricians may access the machine s electrics and carry out work on it Always keep the switch boxes closed as soon as they are left unattended Never work on live parts System parts on which inspection maintenance or repair work is to be carried out must be disconnected from the mains Operating fluids that have been disconnected must be secured against being switched back on unintentionally or automatically lock away fuses block isolating switches etc The disconnected electrical components must first be tested to ensure they are voltage free then earthed short circuited and isolated from neighbouring live components If tasks must be carried out on live components only in exceptional circumstances an additional person must be present to operate the EMERGENCY STOP button or main switch in the event of an emergency Only use insulated tools Only original fuses with the stipulated amperages may be used Never repair or bypass defective fuses Only replace fuses with fuses of the same type Changes to the control program can impair safe operation All program changes require the manufacturer s approval During repairs make sure that design features are not modified so that they have a negative influence on safety e g creeping distances clearances and distances must not be made smaller by insulation Fault free earthing of the electrical system must be ensured by a protective earth system 18
48. ual with operating instructions based on existing national regulations for accident prevention and for the protection of the environment including information regarding supervisory and reporting duties that take account of company related specifics e g with reference to work organisation work procedures and the personnel employed In addition to the binding regulations for accident prevention and industrial safety that apply both in the country of use and at the place of use accepted professional rules for working safely and competently must also be observed The operating company must make sure that operating personnel wear personal protective gear as appropriate to the local conditions First aid facilities first aid kit etc must be kept within reach The operating company user of the machine must not make any changes additions or modifications to the machine that could impair safety without permission from the manufacturer This also applies to installing and adjusting safety equipment as well as welding onto load bearing components Any replacement and wear parts that are used must correspond to the technical requirements stipulated by GEDA This is ensured with original replacement parts Only employ qualified and or trained personnel for the tasks described in this manual The responsibilities of personnel in respect of operating servicing and repairs must be clearly established The legally permissible minimum age must b
49. uction hoist 4 5 Operating Manual GEDA MULTILIFT P22 Emergency shutdown By pushing an EMERGENCY STOP button the car can be shutdown in situations that present a risk for service personnel or to the hoist An EMERGENCY STOP button 1 is located on the control at the ground station and on the car control EMERGENCY STOP slam buttons 1 are equipped with a latching mechanism and remain active until they are manually unlocked again turn red button to the right and pull it out A stop button 3 is located on the electric modules of the landing level safety doors and is used to stop travel from each landing This stop button 3 does not engage which means that further travel is immediately possible after the stop command A key switch 2 is located on the control at the ground station with which the car can be switched off The car is ready for travel again after being switched on 57 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 4 6 Interrupting work end of work gt Move the car to the ground station and unload 33 If there is a risk of frost move the car up a little so that the down limit switch is clear Turn off key switch on the control at the ground station and remove the key Turn off the main switch Position 0 OFF and secure with a padlock Disconnect the mains plug Operating Manual 58 74 BL146GB Edition 08 2013 Construction hoist GEDA MUL
50. uction hoist GEDA MULTILIFT P22 5 4 2 5 4 3 Rescue action plan Persons in the car Action 1 Rescue in the event of an ERROR indication Action 2 Self rescue using the EMERGENCY lowering device Action 3 Exit the car through the roof hatch to the walk on roof Action 4 Request help Action 5 Rescue in accordance with the Emergency plan of the operating company The following will explain the individual measures of the plan Rescuing persons from the car Action 1 Rescue in the event of an ERROR indication ERROR messages indicate errors in the hoist system or switching statuses of the limit switch dentify the ERROR message refer to Chapter 5 1 f possible rectify the error switching status refer to the Fault table Chapter 5 2 70 74 BL146GB Edition 08 2013 Operating Manual Construction hoist GEDA MULTILIFT P22 Action 2 Self rescue using the EMERGENCY descent device In an emergency the next lowest level can be reached by releasing the drive brake This enables people trapped in the car to evacuate themselves Descent of the car by releasing the motor brake is not possible if e g the safety gear has activated ERROR 14 Carry out EMERGENCY descent Triggering the safety gear by lowering too quickly This disables the car which must subsequently be initially raised Only lower the car very slowly gt Release the triangular headed bolt 1 gt Move the cover plate 2
51. ular reduction in the oxygen concentration as a result of displacement or consumption must be prevented The legal limit values for pollutant concentrations aerosols and dust in the workplace must not be exceeded Transporting material When transporting material this must not lead to a concentration of abrasive corrosive substances and of explosive fine dusts If this cannot be safely excluded then the corrosion protection and or the functional reliability of the electrical components must be inspected at regular intervals and if necessary replaced Fine dusts must be removed Operating Manual 40 74 BL146GB Edition 08 2013 Construction hoist 3 5 2 3 5 3 3 5 4 3 5 5 Operating Manual Speeds Lifting speed Operation depending on load Exit door B side with ramp design EU Assembly Safety gear FV50 Activation speed Gravitational acceleration in the car for EMERGENCY STOP Electrical connected loads Base unit EU Operating voltage Mains fuse Protection class Mains plug Base unit USA Operating voltage Mains fuse Protection class Drives Power Voltage Power consumption Duty cycle ED Assembly height Vertical assembly Acoustic emissions Sound level 41 74 GEDA MULTILIFT P22 54 m min at 1000 kg to 40 m min at 2000 kg 40 m min 32 m min approx 75 m min 1g 400 V 50 Hz 3Ph PE 3x63A IP 54 CEE 5 x 63 A 6h red 480 V 60 Hz 3Ph PE 3X63
52. witch and error in the system 1 Destination 2 Position of car Schneider mm Macelis 3 Direction of travel indicator 4 ERROR code Actions for ERROR indications ERROR code displayed identifies and rectifies the fault Walt until the control is automatically enabled Explanation of the symbols and numerical codes Display Explanation 01 Landing selection destination 01 Actual positon oO O ERROR 03 Door A open Door B open ERROR 08 Collective message EMERGENCY STOP line of the ground station is interrupted EMERGENCY STOP ground station landing level safety door control or dummy plug Operating Manual 60 74 BL146GB Edition 08 2013 Construction hoist GEDA MULTILIFT P22 ERROR 16 Assembly bridge roof 1 extended Option ERROR 17 Assembly bridge roof 2 extended Option p ERROR 21 EMERGENCY STOP control car DOLD OOOO ERROR 22 ERROR 27 Dummy plug assembly or drop test control disconnected S collision car ox cable wind ERROR 34 Cold ae temperature lt E C 4 F ERROR 44 Start up grid 1 activated Option ERROR 45 Start up grid 2 activated Option ERROR 46 Monitoring mast connection Ej e ERROR 49 Car control switch box not switched on ERROR 50 Operating Manual 61 74 BL146GB Edition 08 2013 Construction hoist 5 2 Fault table GEDA MULTILIFT P22 Possible faults and the approp
53. y rest on the landing floor and transition plate of the landing level safety door Operating Manual 49 74 BL146GB Edition 08 2013 Construction hoist Operating Manual GEDA MULTILIFT P22 Option for the sliding door with ramp The sliding door with ramp B side on the car can be delivered with electric drive The electrically operated sliding door can be operated from the car and from the landing Both locations of control can be individually active or switched off Internal control of the sliding door 1 Internal control ON OFF Open gt Press and hold button 2 until the sliding door is open Close gt Press and hold the button until the sliding door is closed External control of the sliding door 1 External control ON OFF Open gt Press and hold button 2 until the sliding door is open Close gt Press and hold the button 3 until the sliding door is closed 90 74 BL146GB Edition 08 2013 Construction hoist 4 3 2 4 3 3 Operating Manual GEDA MULTILIFT P22 Landing level safety door for sliding door with ramp Sliding landing level safety doors must only be opened after the loading ramp has been fully folded down Open Press the lever 1 in the direction of the arrow and push open the sliding door 2 Close gt Close the sliding door 2 until the lever 1 engages downwards Landing level safety door for sliding door with counterweight The double

Operating Instructions

Contents

Download Pdf Manuals

Related Search

Related Contents