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INSTALLATION

1. STEP 11 After the light is installed place rubber gasket in to the housing thick end first with the notch to the bottom STEP 12 Place chrome trim on the front of the light housing Make sure to line up the three notches on the trim ring to the housing Slightly turn clockwise to lock the trim ring to the housing Fasten it with the Button Head Cap Screw located on the bottom of the housing STEP 13 Repeat STEP 3 through STEP 12 for the left driving light using the 60 Power Wire REMOVE SCREWS ON BOTH ada SIDES OF FAIRING CAP Installing the Switch PIC 8 STEP 1 Remove the ignition switch key lock as described in the service manual a Sos Si STEP 2 Remove the nut metal collar and plastic spacer that are located below the ignition S knob as shown in PIC 8 Lightly lift up on the switch position plate to disengage amp the tabs and remove the plate PIC 8 Remove the screws PIC 9 on the sides of amp the fairing cap and set them aside for now Gently remove the fairing cap from the motorcycle REMOVE THESE SCREWS STEP 3 Determine which empty auxiliary switch location you wish to mount the switch for the PIC 9 lights Remove the two screws securing the bracket on the backside of the fairing cap where you choose to install the switch PIC 10 STEP 4 With the bracket removed gently pry on the metal tabs that secure the blank cover you choose to remove PIC 11 Install the included double rocker switch to this location o
2. off the ignition Let cool Avoid potential electrical shock Disconnect the battery before starting this procedure A factory service manual for your model will be needed in performing this installation There are specific procedures outlined in the service manual that need to be followed to complete this installation Do not attempt to perform this installation with out a service manual or if you are not confident in your ability to complete all of the steps in the procedure consult a trained technician NOTICE STEP 2 Identify the right and left sitting on the bike mounting arms PIC 1 STEP 3 Remove the Button Head Cap Screw located on the bottom of the light assembly Slightly rotate the front light bezel clockwise and remove from the light housing PIC 2 Remove the driving light from the housing and set aside STEP 4 Take the black 48 power wire with a male and female spade and route it into the pivot arm from the bottom and into the small opening in the bottom of the light housing Leave about three to four inches inside of the light housing PIC 3 STEP 5 Take one of the 5 16 18 x 7 8 Socket Head Cap Screws and route it through the bottom of the pivot arm and into the bottom of the light housing STEP 6 On the inside of the light housing slide the 5 16 Internal Tooth Lock Washer over the cap screw Then take the 2 Ground Cable and slide that over the cap screw Secure it with the 5 16 18 Nylock Nut m
3. INSTALLATION FORK MOUNTED DRIVING LIGHTS 5008 PARTS INCLUDED 1 Right Fork Mount Assembly INSTALLATION QUESTIONS 1 Left Fork Mount Assembly acon E 2 H3 Driving Light Assemblies 1 Hardware Kit for Fork Mount Driving Lights Including Pes _LIMITED WARRANTY 6 5 16 18 Nylock Nuts Me eile pe inde cl be co dice 5 16 18 x 7 8 Socket Head Cap Screws naterials and workmanship for a period o 5 16 18 x 1 3 4 Hex Head Cap Screws oy year fom me Gate OF purcnase py t 5 16 18 X 2 3 4 Hex Head Cap Screws fr ees eg een ee ee 10 24 X 1 4 Button Head Cap Screws e Kuryakyn shall h 5 16 Internal Tooth Lock Washers aera 5 16 Flat Washers Loop Strap Nylon Black Anti Seize packets iring Components Including 60 Main Power Wire Assembly k rvakyn mak 48 Power Wire Assembly 2 Ground Wire Assemblies ae Double Rocker Switch eKiiryakyn shall not be liable for any 24 Power Y 16 AWG Wire Assembly White Gor modue failure to deier deari 24 16 AWG Wire White elivery delivery in nonconforming condition o1 24 16 AWG Wire Yellow of Ree EARE OE A ee Heat Shrink Covered Butt Connectors aia 22 18 T Taps eKuryakyn 22 18 Mating Connectors Insulated Bullet Receptacles Insulated Bullets 3 Circuit Plugs je 1 year from the date of purchase by tl 4 Circuit Plugs consumer L E D S contained in componen 6 Circuit Plugs E aa AA chan cheba satel ee 070 Pin Terminal 070 Contact Receptacle 1 Dielectric Grease Pack 1 Insta
4. aking sure you have enough clearance with the power wire PIC 4 Check to see if the power wire moves freely and is not affected with securing the light housing to the pivot arm STEP 7 Route the black power wire from the light housing under the pivot arm Secure it to the bottom of the pivot arm with the black Loop Strap with the 10 24 X 1 4 Button Head Cap Screw PIC 3 NOTICE Secure all wiring away from any moving parts pinch points or extreme heat Kuryakyn WILL NOT issue a warranty on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires STEP 8 Secure the black power cable to the fork mount with the supplied cable ties Route the wire on the top of the mount to keep clear of any moving components PIC 3 cont Kuryakyn i E E 5 16 18 X 7 8 an re SOCKET HEAD CAP SCREW FROM HOUSING UP INTERNAL TOOTH LOCKWASHER TWO INCH GROUND CABLE NYLOCK NUT FORK MOUNTED DRIVING LIGHTS INSTALLATION STEP 9 Insert the metal locating ring inside of the housing making sure to line up the little notch on the Kuryakyn bottom PIC 5 PIC 6 STEP 10 With the light in hand connect the male spade and male bullet connector to the connectors in the housing Male spade to female spade and male bullet to female bullet PIC 5 Insert the light into the housing with the four slots on the back of the light lining up with the four notches on the metal locating ring
5. llation Instructions CUSTOMER SERVICE SNNANNAAN N RPFrFRMNMNINNABRBROOONNKFRPHKFNF KF Please read and understand entire instructions before starting installation THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY l This indication alerts you to the fact that ignoring the NOTICE contents described herein may negatively affect product performance and functionality This indication alerts you to the fact that ignoring e A a a a a cate the contents described herein can result in potential injury NOTICE IF INSTALLING THIS PRODUCT FOR ANOTHER PARTY PLEASE MAKE SURE THEY RECEIVE THIS COPY OF THE INSTALLATION INSTRUCTIONS SO THEY ARE AWARE OF THE IMPORTANT INFORMATION CONTAINED IN THEM THANK YOU FOR CHOOSING K RYAKYN 5008 24HD 0812 cCont IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND OR PROPERTY DAMAGE OR LOSS PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS WARNINGS CAUTIONS AND NOTICES REGARDING THE USE AND CARE OF THIS PRODUCT TOOLS SUGGESTED Set of Hex Wrenches Combination Wrenches Torx Wrenches Wire Strippers Crimpers Test Light STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS STEP 1 Read and understand all steps in the instructions before starting the installation Park the motorcycle on a hard level surface and turn
6. n the bracket Reinstall the bracket to the fairing cap STEP 5 Locate the two 24 yellow wires and two 24 white wires from the hardware kit Referring to PIC 12 connect the female spade ends of the yellow and white wires to the Double Rocker switch Decide which side of the Double Rocker switch that you would like to use to operate the Driving Lights and mark the wires from that side PIC 10 of the switch as the ones to continue with NOTE If you are not going to use the second set of yellow and white wires at this time wrap the ends of the wires in electrical tape and mark them for future use STEP 6 Reinstall the fairing cap while routing all four wires from the switch out towards the front of the fairing Reinstall the fairing cap with the OEM hardware PAGE 3 FORK MOUNTED DRIVING LIGHTS _ INSTALLATION cont ee STEP 7 Reinstall the switch position plate plastic spacer metal collar and nut PIC 8 Tighten the nut to Kuryakyn B secure the spacer and collar Be careful not to over tighten it PIC 11 BIKE D ACCESSORY a STEP 8 Reinstall the ignition switch key lock as described in the service manual Turn the key knob to the off position ensuring that the knob turns properly HEADLIGHT WIRES STEP 9 Place a small amount of dielectric grease on the male spades of the yellow wire a and white wire and insert the yellow wire into the orange accessory wire off the headlight plug PIC 14 U
7. sing the included white Y wire connect the single spade end to the white wire from the switch WIRES TO THE ORANGE WIRE Procedure for Mounting the Lights STEP 1 Fold the tabs back that secure the fender bolts Remove the two right side fender bolts that are on the inside of the front fender Set aside they will not be reused On Trike models fold the tabs back that secure the nylock nuts on the inside of the fender Remove the hex head cap screws plates and nuts Set them aside they will not be reused Retain the washers they will be reused e STEP 2 Mount the right side driving light to the fender with the 5 16 18 x 1 3 4 Hex Head Cap Screws Trikes will use two of the included 5 16 18 X 2 3 4 Hex Head Cap Screws and two of the included nylock nuts Use the washers from Step 1 re under the head of each cap screw PIC 12 Slide the 5 16 Flat Washers between i the fender and the light mounting bracket to obtain adequate clearance Leave A YA snug for now STEP 3 Route the power wire up the brake line behind the lower triple tree and into the fairing Secure it to the brake line with the provided cable ties STEP 4 Tighten the fender bolts to 16 2O0ft Ibs STEP 5 Connect the black power wire from the light housing to the white Y power wire in the fairing STEP 6 Repeat STEP 1 through STEP 5 for the left side STEP 7 Reconnect the battery and turn the ignition on and check to make sure that the running ligh
8. ts function and the turn signals operate Flip the switch for the driving lights ensuring that both are operating properly If the Double Rocker Switch does not operate in the desired direction you may connect the white Y wire from the Driving Lights into the yellow wire and connect the white wire from the switch to the orange accessory wire from the headlight This will reverse the ON and OFF position of the switch STEP 8 Reconnect the headlight Reinstall the outer fairing and the windscreen as outlined in the service manual A WARNING ENSURE PROPER LIGHT OPERATION BEFORE RIDING THE MOTORCYCLE VISIBILITY IS A MAJOR CONCERN FOR MOTORCYCLISTS A LIGHT MALFUNCTION COULD RESULT IN DEATH OR SERIOUS INJURY NOTICE Secure all wiring away from any moving parts pinch points or extreme heat K ryakyn WILL NOT issue a warranty on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires NOTICE It is the installer s responsibility to ensure that all of the fasteners including pre assembled are tightened before operation of the motorcycle Kuryakyn will not provide warranty coverage on products or components lost due to improper installation or lack of maintenance Periodic inspection and maintenance are required on all fasteners PAGE Ride On 4 FORK MOUNTED DRIVING LIGHTS _ INSTALLATION

INSTALLATION

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