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LF-3810 - Jacobsen

1. Figure 4C 1 Keep tires properly inflated to prolong tire life Check inflation pressure while the tires are cool Inspect tread wear 2 Check pressure every 50 hours or once a month Use an accurate low pressure tire gauge 24 3 Keep tires inflated to PRONG iine ees 10 12 psi 69 87 kPa REAP iii suse 8 10 psi 55 69 kPa A CAUTION Unless you have the proper training tools and experience DO Not attempt to mount a trie on a rim Improper mounting can produce an explosion which may result in serious injury 4 20 WHEEL MOUNTING PROCEDURE MAINTENANCE 4 A WARNING Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported only by the jack Always use jack stands If only the front or rear of the tractor is raised place chocks in front of and behind the wheels that are not raised 4 24 STORAGE 1 Remove dirt grease and oil from stud thread Do not lubricate threads 2 Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum 3 Finger tighten all hardware then torque hardware in criss cross order always tighten nuts in the top position 4 Check and retorque daily until torque is maintained 85 95 ft Ibs 115 128 Nm 1 Wash the tractor thoroughly and lubricate Repair and paint damaged or exposed metal 2 Inspect the tr
2. A WARNING A WARNING D ja Un n Li I n 00 Lem o 5 o amp 0 oRoR o 15 2WD a DANGER EN ei Org eoeOo Ez o o PO olot o 15 4WD 4 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 3007948 2 Decal LF 3810 2 3008327 2 Decal 4WD 4WD Units Only 3 3008044 2 Decal Rear Blue Stripe 4 3007505 3 Decal Jacobsen 5 3007514 2 Decal Textron 6 3002381 1 Decal Operating Instructions 7 340623 1 Decal Spanish General Warning 8 3002346 1 Decal Traction Pedal 9 3002054 1 Decal Parking Brake 10 3002051 1 Decal Throttle 11 365339 1 Decal Seat Warning 12 3008046 1 Decal Left Side Blue Stripe 13 3008047 1 Decal Right Side Blue Stripe 14 361854 1 Decal General Warning 15 4104660 1 Decal Instrument Panel 2WD Units 15 3002347 1 Decal Instrument Panel 4WD Units 16 3002057 1 Decal Ignition Switch 17 3002345 1 Decal Mower Lift Lower 18 3002375 1 Decal Lift Lower 19 3002380 1 Decal GreenSentry 20 3007129 1 Emblem Diamond J 21 361877 6 Decal Reel Danger 22 361947 3 Decal Lift Spring Warning Change from previous revision 35 LF 3810 2 1 Frame Decals Serial No All THIS RAD
3. LF 3810 Item Part No Qty Description Serial Numbers Notes 1 3007948 2 Decal LF 3810 2 3008327 2 Decal 4WD 4WD Units Only 3 3008044 2 Decal Rear Blue Stripe 4 3007505 3 Decal Jacobsen 5 3007514 2 Decal Textron 6 3002381 1 Decal Operating Instructions 7 340623 1 Decal Spanish General Warning 8 3002346 1 Decal Traction Pedal 9 3002054 1 Decal Parking Brake 10 3002051 1 Decal Throttle 11 365339 1 Decal Seat Warning 12 3008046 1 Decal Left Side Blue Stripe 13 3008047 1 Decal Right Side Blue Stripe 14 361854 1 Decal General Warning 15 4104660 1 Decal Instrument Panel 2WD Units 15 3002347 1 Decal Instrument Panel 4WD Units 16 3002057 1 Decal Ignition Switch 17 3002345 1 Decal Mower Lift Lower 18 3002375 1 Decal Lift Lower 19 3002380 1 Decal GreenSentry 20 3007129 1 Emblem Diamond J 21 361877 6 Decal Reel Danger 22 361947 3 Decal Lift Spring Warning Change from previous revision 33 LF 3810 Serial No 67827 2000 and Up 1 2 External Decals Serial No 67828 2435 and Up Ser A er A 9 18 17 oo moo Om Coe ada 8 NO L 19 S ss gt Il Ba a 0 D DN i 5 42 20 O d 21
4. 43 3002567 105 3002928 43 3003389 119 3003415 120 121 3003463 43 3003517 119 3003611 119 3003928 45 3004189 119 SO diana 119 3004691 85 3004882 120 121 3004949 127 3004950 127 3005134 84 3005156 120 121 9005157 aere 55 DEE 59 3005264 127 3005265 127 3005292 85 3005577 93 95 3005676 97 3005890 117 3006122 107 3006186 71 160 INDEX 3006476 101 3006988 45 3007129 33 35 9007295 Loss is 69 3007505 33 35 3007514 33 35 3007633 119 3007948 33 35 3008044 33 35 3008046 33 35 3008047 33 35 cae aaa 87 3008327 33 35 3008359 123 125 3008360 123 125 3008479 107 3008961 97 3008962 93 3008963 95 GENEE 84 3009728 ee 107 3009995 45
5. 41 OO Vias 75 77 367073 75 77 367080 84 87 367087 no aaassaainaraa1n1nn 55 367090 75 77 367092 ads 99 367093 RS 113 367096 uhi 59 67 109 ee 101 E E EE 55 SOL es 55 367 TI Baka 87 367120 sse sen 101 367122 eet 99 387405 oor eruta ft 99 867 196 edis 113 58071995 eu serit 59 367430 iconic 101 96713 lane 79 367149 93 97 367175 ans 73 367186 101 103 113 367224 EE 83 367244 DEEG 105 BEE 99 367350 cad occa 63 367458 75 77 84 367540 83 390859 cette 63 391076 a idos 41 Ns 69 391098 see cinis 57 391101 es 65 67 391106 75 77 891107 tias 51 59110935 cie 68 Sta 71 EE 71 391122 75 77 KEE 87 GUB cir ces eraut 59 395385 Li 59 395389 75 77 395390 75 77 A00106 siria 68 4103920 113 114 115 4104660 33 35 47 4106321 i 83 EE 98 4106900 59 4111761 NEE 79 4112329 WEE 67 4113878 EE 98 4113879 cedes 83 446130 ln 68 EE Lia 68 5000006 55 5000011 coca ect 69 CODO Ananda 41 5000015 97 5000016 97 5000018 93 5000019 93 5000026 83 5000039 47 5000040 117 5000041 117 5000048
6. eene 144 65 1 Electrical Schematic 146 66 1 Electrical Schematic Legend 148 67 1 Electrical Schematic Legend 149 68 1 Electrical Schematic 150 69 1 Electrical Schematic 152 70 1 Electrical Schematic Legend 154 71 1 Hydraulic Schematic 155 72 1 O RING Chart eee 156 31 LF 3810 Serial No 67827 1601 1999 1 1 External Decals Serial No 67828 1601 2434 Ser A er A 9 18 17 oo moo Om Coe ada 8 19 n C S Was gt Ill o B a D sts gu T5 4e D 20 9 L 21 I A WARNING A WARNING D ja Un n Li I n 00 C i o 5 o amp 0 oRoR o 15 2WD celo Gs a DANGER fu T aQ g CR O 00 E o o BOG of OW o 15 4WD 4
7. 10 micron Brakes Return Line Filter 10 micron Service Dynamic braking through traction Steering Hydrostatic power steering circuit Reel Lift 3 Spool manual valve with cross Parking 9 25 in 235 mm front disc cut feature 2 4 WEIGHTS AND DIMENSIONS SPECIFICATIONS 2 Dimensions Inches mm Weight Lbs kg Length iene ALAS 107 2718 Overall less operaior nananana 3000 1360 pl EE 59 1499 Width ORT 126 3200 Width Transport 69 1753 Turning Radius eene 110 2794 Wheel Base ii 62 1575 Ground Clearance seeen 6 152 2 5 CUTTING UNITS Overall cutting Width 115 in 2921 mm Frequency of Cut Number of reels Five two front three rear 5 Blade 0 172 in mph clip 2 71 mm kph Reel Diameter 7 in 177 mm 7 Blade 0 123 in mph clip 1 94 mm kph Reel Width 26 in 660 mm 10 Blade 0 086 in mph clip 1 35 mm kph Number of Blades Reel 5 7 or 10 Reel Flotation Choice of full flotation or fixed Height of Cut Bearings Self Adjusting tapered roller 5 Blade 3 8 to 2 3 4 in 9 5 to 70 mm Reel Adjustment Zero Backlash adjuster 7 and 10 Blade 3 8 to 2 15 16 in 9
8. 107 5000049 107 5000082 39 5000318 137 5000319 142 5000395 117 5000396 117 5000434 129 5000465 59 5000466 59 5000933 93 5000934 93 5001122 Lacus 117 5001355 142 5001356 142 5001357 142 5001358 142 5001595 145 5001606 119 5002093 59 5002110 137 5002111 22 2 e 137 5002150 95 5002161 117 5002492 141 5002494 141 5002494 141 5002495 141 5002496 141 5002497 141 5002498 141 5002501 141 5002502 141 5002620 45 DEE 71 5002909 57 5002910 61 5003083 117 5003084 117 5003460 51 5003463 107 5003490 47 5003578 101 107 142 5003579 6 107 5003580 107 5003658 61 63 95 5003664 93 97 500
9. 49 3000470 107 3000472 101 3000475 63 3000476 63 3000647 99 3000716 87 3000717 84 3000744 84 3000745 68 3000870 59 3000915 117 3000953 109 3000972 85 3000983 117 119 3001025 101 3001039 85 3001043 83 3001089 85 3001152 117 119 159 BEIER ees 99 53001276 stc 99 3001977 ii 99 300497 echte 99 001979 5 EE 99 3001296 101 3001302 s seus 49 3001328 43 45 3001329 117 3001330 117 3001372 47 49 3601 37 ebe 47 0041375 ina 47 3001531 59 B001751 D 68 3001985 105 3002051 33 35 3002054 33 35 3002057 33 35 309 124 ten monate 75 3002345 33 35 3002346 33 35 3002347 33 35 3002375 33 35 3002379 123 125 3002380 33 35 3002381 33 35 3002405 49 3002464 43 3002466
10. 107 557369 73 EOI O adi 73 557425 133 557426 133 557430 133 557454 deu 133 557435 133 557436 133 557437 e 133 557438 133 557439 133 557444 sse 133 557442 133 557444 css 133 557445 133 557448 133 557448 133 557449 aaa kaasad 133 PEIAED 133 557451 ss 133 ZN 133 B5745 ena 133 557454 133 557620 93 557621 unaanansansasana 61 63 EE 137 557624 aaaanaaaananannn 137 557629 137 557630 137 ET sia 137 557632 137 ESTO Eet 137 557634 137 557636 137 557637 73 137 557638 137 557639 137 557640 137 557641 137 557642 137 557650 137 TL AA 137 557658 vo eccccceccseeseeeeeee 133 557660 133 557663 e 133 557665 133 557666 133 557673 ii 133 557675 133 557676 anannaanaaa 133 557688 142 557689 142 557691 142 EE 142 557693 aa 142 557694 oaaae 142 557697 anaasnaasaans 145 557701 facce 145 557702 nia 145 857706 iei 145 557707 ceto 145 557711 ia 145 557714 iii 145 557715 alii 145 557716 145 EE 145 557721 PRIA 145 EE 145 5577109 eiie 145 STIA 145 557728 lin 145 EE 129 557799 aa arcte 129 557734 RIEN 129 557735 Zeien 129 557798 racer 129 ER 129 557742 ma 131 557743 aaa 131 557752
11. Change from previous revision 67 LF 3810 17 1 Grass Shields Serial No All V V V V 68 Item Part No Qty Description Serial Numbers Notes 1 503683 1 Mounting Plate Bulkhead Includes Decals 2 391109 1 Grass Shield Right Side 3 3000745 1 Grass Shield Left Side 4 3001751 1 Plug Hole 5 400106 14 Screw 1 4 20 x 5 8 Hex Head 6 446130 14 Lockwasher 1 4 Heavy 7 453023 14 Flat Washer 1 4 8 551651 AR Edge Guard 9 340605 1 Grass Shield Center Change from previous revision 18 1 Battery Tray LF 3810 Serial No All Item Part No Qty Description Serial Numbers Notes 1 366931 1 Battery 2 5000011 1 Tray Battery Includes Decal 3 443106 2 Nut 5 16 16 Hex 4 391095 1 Retainer Battery 5 366956 1 Pin Battery Box 6 342675 1 Pin Lock 7 340524 1 Cover Battery 8 400188 2 Screw 5 16 18 x 1 Hex Head 9 453009 4 Flat Washer 10 3007295 2 Clip Christmas 11 443818 1 Nut 1 2 13 Jam 12 366936 1 Rod Battery Hinge 13 460012 2 Cotter Pin 3 32 x 5 8 14 446136 2 Lockwasher 5 8 Heavy Change from previous revision 69 LF 3810 19 1 Air Cleaner System Serial No All 70 V VV V VVV V M V VVV VVV LF 3810 Item Part No Qty Description Serial Numbers Notes 1 340487 1 Screen 2 116276 1 Air Cleaner 3 549593 1 Element Assembly 4 503242 1
12. 131 141 557758 oaaao 131 557754 EE 131 557755 s 131 557758 clans asaassasaan 101 557761 eeneg 47 557766 93 97 EE 95 Seege 57 557772 e 91 EE 141 557780 Lilia 141 557781 ta 141 EE 141 557785 ciclo 141 557786 141 SE 139 557794 nosiai 139 EE 139 RE 139 557798 entes 139 557800 139 557801 nm 139 557808 139 557804 139 557805 ne 139 557806 139 557807 E 139 5578068 139 557809 ete 139 557810 139 557811 oe 139 557812 ecce 139 DOT ISI A T 83 557982 ens 59 557983 duis 73 A AA 73 TETA 75 558012 5 leen 59 558018 98 558019 iaces 83 558020 es 51 5580241 51 558068 137 558064 137 558066 137 558195 ieu 47 590259 ees 143 590260 143 66156 ciccia 43 66170 oues 45 66172 5 ees 45 67762 alendis 59 Ex Co KC World Class Quality Performance And Support Equipment from Textron Turf Care And Specialty Ks CARE P Products is built to exacting standards ensured by ISO ISO 9001 registration at all our manufacturing locations TEXTRON A worldwide dealer network and factory trained technicians backed by Textron Parts Xpress provide 9001 3 reliable high quality product support ary PRO TEXTR
13. WARNING To prevent serious injury from hot high pressure oil never use your hands to check for oil leaks use paper or cardboard Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 1 Always lower implements to ground disengage all drives engage parking brake stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses 2 Check visible hoses and tubes daily Look for wet hoses or oil spots Replace worn or damaged hoses and tubes before operating the machine 3 The replacement tube or hoses must be routed in the same path as the existing hose do not move clamps brackets and ties to a new location 4 Thoroughly inspect all tubes hoses and connections every 250 hours 4 12 HYDRAULIC OIL IMPORTANT The hydraulic system can be permanently damaged if the oil becomes contaminated Before disconnecting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each hose then clean the area around the fittings b As you disconnect the component be prepared to assemble plugs or caps to the hose ends and open ports This will keep impurities out of the hydrauli
14. 93 164088 97 164089 95 97 164090 93 164091 paa eee 93 LE erm 97 164098 97 164096 57 164097 sv rie 57 164100 41 164101 zum 39 164102 hene 51 164106 83 164110 ce 41 164162 117 164185 uie 51 164194 47 2000012 63 2000057 63 207473 eds 127 207ATA ee 127 207495 sie 57 220321 mua Kai 123 2203221 aai 125 220828 PA 83 220324 aai 85 2500175 87 2809834 41 2809835 41 2810264 83 2810302 81 2810346 81 2810408 81 2810404 81 2810405 81 2811262 81 2811268 81 E nus 81 2811364 65 67 2811365 65 67 2811547 65 67 2811856 91 2812075 101 3000038 87 3000039 87 3000042 87 3000049 73 3000050 73 3000142 738 3000313 119 3000338 73 3000367
15. ss 55 36445 1 cedit 63 361647 61 63 361648 61 63 B61 129 EEN 41 ER 79 361854 33 35 361877 33 35 361947 33 35 co PA 73 362469 65 67 352539 c ege 87 363030 103 105 107 R604 ORA 55 363485 83 91 363562 61 63 363961 47 969968 ora 47 BEE eegne 55 354 147 5 S oca 119 364151 119 B641 ON 53 CL AA 109 DEE 53 364248 93 95 97 SE 57 364441 125 126 364501 75 77 364582 87 IA Lula 49 SE 84 364945 103 105 365001 95 365020 49 365339 33 35 365398 75 77 365466 107 365566 75 77 TT MA 73 365818 65 67 Cl i 47 365959 101 365963 49 365995 119 366133 PAG PAPA 55 366424 79 98 366526 79 366653 123 125 366670 65 67 SE 99 366751 47 65 67 366753 GE 99 366759 49 366785 61 63 366789 61 63 366790 61 63 366825 117 366826 119 366827 123 125 366836
16. 123 125 INDEX 366837 123 125 366841 119 366870 93 95 97 366871 59 366875 97 366877 La naa vts 39 366878 39 366879 83 87 366883 ee E 39 366884 83 91 366919 39 366930 93 95 97 366931 69 366932 ere 47 366934 53 366935 101 366936 69 EE 53 366943 71 366944 dina 71 366948 73 366949 39 366950 39 366951 39 366952 39 366956 69 366960 51 366961 o amend 59 366962 59 366963 53 366964 59 366965 71 366966 73 366974 126 366975 126 366976 126 366978 65 67 126 366984 65 67 366985 65 67 366989 55 93 97 61001 EEN 97 OO iran 97 367028 41 57 83 367029 120 121 BEE eech 83 367037 A N 55 Co oooiaassainasraa1naan 39 367063 ee 41 AO Oda 41 367067 ata 41 367068
17. 2 Check the engine oil level twice daily during the first 50 hours of operation Higher than normal oil consumption is not uncommon during the initial break in period 3 Change engine oil and oil filter element after first 50 hours of operation 4 Check and adjust alternator belt 5 Refer to Section 6 2 and Engine Manual for specific maintenance intervals If the injection pump injectors or the fuel system require Service contact an authorized Textron Turf Care And Specialty Products dealer Note 7he tractor is designed to operate and cut most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine Check the engine oil at the start of each day before starting the engine If the oil level is low remove oil filler cap and add oil as required Perform initial oil change after first 50 hours of operation and every 100 hours thereafter See Engine Manual 18 Use only engine oils with API classification CD CE Above 77 F 25 C SAE 30W or SAE10W30 10W40 32 to 77 F 0 to 25 C SAE 20W or SAE 10W30 10W40 Below 32 0 C SAE10W or SAE 10W30 10W40 4 4 AIR FILTER MAINTENANCE 4 Check the service indicator daily If red band appears in the window B replace the element Do not remove the element for inspection or cleaning Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the en
18. Position Magnets V so that a gap of 0 010 0 050 in 0 254 1 25 mm is maintained between the switch and magnet for each position Use a Volt Ohm meter to check if lift U or lower W switch closes when center handle is moved to corresponding position Adjust magnets V as necessary T2 Figure 3L V W U 0 01 0 05 5 0 01 0 05 Lower Position Lift Position Figure 3M 3 15 REEL TO BEDKNIFE ADJUSTMENTS 3 Pre adjustment Check 1 Check the reel bearings for end play or radial play If there is any abnormal movement of the reel up and down or side to side adjust or replace components as needed 2 Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks a The cutting edges of the reel blades and bedknife must be sharp free of burrs and show no signs of rounding off b The bedknife and bedknife backing must be securely tightened The bedknife must be straight and sharp c A flat surface of 1 16 in 2 mm minimum must be maintained on the front face of the bedknife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to 0 003 0 025 to 0 076 mm must be maintained across the entire length of the reel and bedknife
19. JACOBSEN Parts amp Maintenance Manual LF 3810 Fairway Mower 67827 Kubota V1505 E 2WD 67828 Kubota V1505 E 4WD with ROPS WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate A adjust or service the machine JACOBSEN Part No 2810361 Rev B TEXTRON TURF CARE AND SPECIALTY PRODUCTS To Order Parts 1 Write your full name and complete address on the order 2 Explain where and how to make shipment 3 Give product number name and serial number that is stamped on the name plate or serial plate located on the left rear frame of your product 4 Order by the quantity desired the part number and description of the part as given in the parts list 5 Send or bring the order to an authorized Textron Turf Care And Specialty Products Dealer 6 Inspect all shipments on receipt If any parts are damaged or missing file a claim with the carrier before accepting 7 Do not return material without a letter of explanation listing the parts being returned Transportation charges must be prepaid Use of other than Textron Turf Care And Specialty Products authorized parts and accessories will void the warranty Table of Contents SAFETY 1 1 Operating Safety 4 1 2 Important Safety Notes 5 SPECIFICATIONS 2 1 Product Identificatio
20. Locknut 1 4 20 Center 88 Change from previous revision 29 1 Traction Pump Linkage 4 Wheel Drive Units LF 3810 Serial No 67828 All Traction Pump Item Part No Qty Description Serial Numbers Notes 1 1004521 1 Hydro Return 2 3007558 1 Hose Clamp 3 1003720 1 Mount Switch 4 3009193 1 Shims 5 3004385 2 Seal Rod End 6 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 7 3008417 1 Agjustment Plate 8 3007392 2 Proximity Switch 9 400112 3 Screw 1 4 20 x 1 Hex Head 10 403910 4 Screw 10 24 x 1 2 Truss Head 11 452002 2 Flat Washer 10 12 443110 1 Nut 3 8 16 Hex 13 446142 1 Lockwasher 3 8 Heavy 14 444708 3 Locknut 1 4 20 Center 15 453023 3 Flat Washer 1 4 16 446118 4 Lockwasher 10 Change from previous revision 89 LF 3810 Serial No All 30 1 Fuel Filter Reel Valves and Hydraulic Filters 90 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 132704 1 Oil Filter Return 557772 1 Element Oil Filter N S 1 Oil Filter Charge 2 556418 1 Cartridge Replacement Filter 3 556417 1 ec Head Filter 4 556419 1 Switch In Oil Single Post 5 1002006 1 Bracket Fuel Filter Mounting 6 363485 2 Lockwasher M10 7 366884 2 Bolt M10 1 25 x 20MM 8 446136 4 Lockwasher 5 16 Heavy 9 400188 2 Screw 5 16 18 x 1 Hex Head 10 400260 4 Screw 3 8 16 x 7 8 Hex Head 11 446142 10
21. Shaft Pivot 21 5002620 2 Spring Kit N S 2 Spring 22 N S 2 Cap Vinyl 23 N S 1 Plate E Coated 24 400186 2 Screw 5 16 18 x 7 8 Hex Head 25 554720 4 Bearing Sleeve 26 554719 2 Spring Extension 27 444762 1 Locknut 28 3001328 6 e Screw 5 16 18 x 5 8 Hex Head 29 554715 1 Knob Tension Adjust 30 554714 2 Bumper Rear Downstop 31 3001328 6 Screw 5 16 18 x 5 8 Hex Head 32 3003928 1 Bag Literature Change from previous revision 45 LF 3810 Serial No All 7 1 Instrument Panel Harness B NN Body Wire 10 46 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 4104660 1 Instrument Panel Includes Decals 2 NS 1 Shim Instrument Panel 3 363962 2 Boot Glow Plug Switch 4 3001374 3 Switch SPDT 5003490 3 Switch Bezel 5 363961 2 Switch Glow Plug 6 3001375 1 Switch SPDT 4WD Units Only 5003490 1 e Switch Bezel 7 3001372 1 Switch Toggle 8 366932 AR Plug Instrument Panel 9 164194 1 Light Indicator 557761 1 Red Lens 558195 1 Light Bulb 10 1000348 1 Switch Ignition 447222 1 Lockwasher 9 16 Internal Tooth 358968 1 Nut 5000039 1 e Ignition Key Set of Two 11 162721 1 Voltmeter 447002 2 Lockwasher 10 External Tooth 444304 2 Nut 6 32 Hex 447206 2 e Lockwasher 8 Internal Tooth 444306 2 Nut 8 32 Hex 12 162723 1 Hourmeter 447006 1 Lockwasher 10 E
22. Solenoid Valve 5 556849 1 Coil Solenoid 6 5003580 1 Seal Kit 3 Way Spool Valve 7 5003579 1 e Seal Kit Check Valve 8 5003578 1 Seal Kit Solenoid Valve 9 5003463 1 Disk Orifice 10 1000199 1 Hose Bundle Assembly 11 1000198 1 Hose Bundle Assembly 12 1000196 1 Hose Assembly 13 1000197 1 Hose Assembly 14 3006122 1 Clamp Double Tube 15 409812 1 Screw 5 16 18 x 3 4 Hex Head Type T 16 3009728 1 Harness Not Shown 17 339963 4 Locknut Bulkhead 18 340217 2 Tee Bulkhead 19 340241 2 Union Bulkhead 20 1000144 1 Tube Assembly 21 1000145 1 Tube Assemlby 22 1000187 2 Hose Bundle Assembly 23 3000470 1 Support Hose 24 363030 3 Cover Dust 25 1000186 2 Hose Assembly 26 340055 1 Adaptor 90 27 455004 4 Washer 1 1 16 I D x 2 O D 28 340070 1 Adaptor 90 29 339989 7 Adaptor Straight 30 340057 2 Adaptor 90 31 365466 3 Fitting Diagnostic 32 400202 2 Screw 5 16 18 x 3 Hex Head 33 446136 2 Lockwasher 5 16 Heavy 34 443106 2 Nut 5 16 18 Hex 35 1000195 1 Hose Assembly Change from previous revision 107 LF 3810 Serial No All 40 1 Front Lift Cylinder Hydraulics Ports Left Front Cylinder 108 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 1000443 1 Hose 2 132728 2 Hose 3 132727 2 Hose 4 123159 1 Tube 5 123157 1 Tube 6 123158 1 Tube 7 340167 4 Elbow Bul
23. UNITS ums Aluminum Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry M4 Nm in lb 3 83 34 5 11 45 2 0 18 M5 Nm in Ib 1 80 16 2 40 21 4 63 41 6 18 54 6 63 59 8 84 78 7 75 68 10 3 910 4 0 35 M6 Nm in Ib 3 05 27 4 07 36 7 87 69 10 5 93 11 3 102 15 0 133 13 2 117 17 6 156 6 8 60 M8 Nm in Ib 7 41 65 9 98 88 19 1 69 25 5 226 27 3 241 36 5 323 32 0 283 42 6 377 17 0 150 M10 Nm ft Ib 14 7 11 19 6 14 37 8 29 50 5 37 54 1 40 72 2 53 63 3 46 84 4 62 33 9 25 M12 Nm ft Ib 25 6 19 34 1 25 66 0 48 88 0 65 94 5 70 125 92 110 81 147 108 61 0 45 M14 Nm ft lb 40 8 30 54 3 40 105 77 140 103 150 110 200 147 175 129 234 172 94 9 70 17 4 MAINTENANCE 4 1 GENERAL WARNING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported only by the jack Always use jack stands 1 Adjustment and maintenance should always be per formed by a qualified technician If proper adjustments cannot be made contact an Authorized Textron Turf Care And Specialty Products dealer 2 Inspect the equipment on a regular basis establish a maintenance schedule and keep de
24. Wing Nut 1 4 20 21 446130 2 Lockwasher 1 4 Heavy 22 307707 2 Washer Special 23 400182 2 Screw 5 16 18 x 5 8 Hex Head 24 446136 4 Lockwasher 5 16 Heavy 25 3002379 2 Decal Tight 26 409813 2 Screw 5 16 18 x 1 Thread Cutting 27 453009 2 Flat Washer 5 16 28 400272 2 Screw 3 8 16 x 2 1 4 Hex Head 29 453017 2 Flat Washer 1 2 30 364441 1 Spacer 31 366837 1 Spacer Mower Pivot Bracket Change from previous revision 123 LF 3810 51 1 Right and Center Reel Assemblies Serial No 67901 All Serial No 67903 All NG Right Front ah Yoke b 124 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 Ref 1 Mower Assembly L H 2 123097 1 Top Shield Assembly 3 366836 1 Deflector Grass 4 220322 1 Counterweight R H Reel Assembly 5 1002289 1 Bracket Mower Pivot R H 6 3008359 1 Roller Adjuster Left Side 7 3008360 1 Roller Adjuster Right Side 8 444514 2 Nut 1 2 13 Square 9 443110 4 Nut 3 8 16 10 401229 2 Screw 3 8 16 x 4 1 4 Hex Head 11 446142 4 Lockwasher 3 8 Heavy 12 366653 3 Washer Special 13 400266 1 Screw 3 8 16 x 1 1 2 Hex Head 14 400264 3 Screw 3 8 16 x 1 1 4 Hex Head 15 366827 2 Spacer Lift Yolk Pivot 16 400408 1 Screw 1 2 13 x 1 1 2 Hex Head 17 45301 1 4 Flat Washer 3 8 18 452012 2 Flat Washer 1 2 19 446154 2 Lockwasher 1 2 Heavy 20 445612 2 Wing Nut 1 4 20 21 446130 2 Lockwasher
25. 09990 Rd Pu y e H 4 SW25 LB Bk aj e Bn Rd Bn Rd N Y m L7 DB Rd DB Rd Sw23 R2 5 or SW22 DG Wh DG Wh MA LB O gt gt lt PAMT lt lt Bk DI Fo pm A 3 EM U8 177 DEE jp pi DG Og Lon g For Schematic Legend See 70 1 153 LF 3810 70 1 Electrical Schematic Legend Serial No 67827 1989 and Up Serial No 67828 2408 and Up Component Abbreviations B1 Battery CB1 50 Amp Circuit Breaker CB2 50 Amp Circuit Breaker CB3 30 Amp Circuit Breaker CB4 10 Amp Circuit Breaker D1 GreenSentry Diode Connector D2 Brake Light Diode K1 Right Wing Reel Relay NO K2 Left Wing Reel Relay NO K3 Reel Control Relay NO K4 Starter Relay NO K5 Charge Filter Relay NO K6 Fuel Solenoid Interlock Relay NC K7 Mow Interlock Relay NC K9 4WD Relay NO K10 Fuel Shut Off Solenoid K11 Seat Time Delay Relay K12 Crosscut Timer Relay K13 Center Mow Solenoid K14 Left Wing Mow Solenoid K15 Right Wing Mow Solenoid K16 Center Backlap Solenoid K17 Left Wing Backlap Solenoid K18 Right Wing Solenoid K19 Right Wing Lift Solenoid K20 Center Lift Solenoid K21 Left Wing Solenoid K22 AWD Solenoid K23 Fan Motor Solenoid L1 Left Side Light Option L2 Left Front Light Option L3 Right Front Light Option L4 Right Side Light Option L5 Engine Oil Light L6 Charge Filter Light L7 GreenSentry Light L8 Brake Light M1 Starter
26. 19 446130 6 Lockwasher 1 4 Heavy 20 400192 3 Screw 5 16 18 x 1 1 2 Hex Head 21 444718 5 Locknut 5 16 18 Center 22 453009 3 Flat Wasner 5 16 23 400216 2 Screw 5 16 18 x 2 3 4 Hex Head 24 355174 6 Bolt M6 100 x 12MM 25 403753 4 Screw 1 4 20 x 1 2 Serr Wash 26 362263 2 Bolt M10 1 25 x 25MM 27 403751 1 Screw 5 16 18 x 3 4 Serr Wash 28 452006 5 Flat Washer 5 16 29 446136 1 Lockwasher 5 16 Heavy 30 452008 2 Flat Washer 3 8 31 446142 2 Lockwasher 3 8 Heavy 32 443110 2 Nut 3 8 16 Hex 33 132694 1 Bracket Overflow Tank 34 340551 2 Brace Duct Assembly 35 367175 1 Hose Radiator Overflow gt Change from previous revision 73 LF 3810 Serial No 67827 1601 1999 Serial No 67828 1601 2434 21 1 Cooling Hose Routing 74 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 340593 1 Hose Air Cleaner 2 123155 1 Tube Air Cleaner to Engine 3 395390 1 Tube Upper Radiator Hose 4 395389 1 Tube Lower Radiator Hose Rear 5 367072 2 Hose Radiator 6 367458 10 Clamp Hose 7 367073 1 Hose Lower Radiator 8 365398 1 Indicator Air Cleaner Service 9 365566 4 Clamp Hose 10 367090 1 Clamp Hose 11 400188 4 Screw 5 16 18 x 1 Hex Head 12 446136 4 Lockwasher 5 16 Heavy 13 340594 1 Hose Upper Radiator 14 443106 4 Nut 5 16 18 Hex 15 364501 1 Temperature Sender 16 3002124 1 Oil Pressure Send
27. 20 2810624 1 Cable Battery to Starter 21 2810254 1 Cable Battery to Ground 22 473144 1 Tie Nylon 23 473142 3 Tie Nylon 24 446130 1 Lockwasher 1 4 Heavy 25 361001 1 Nut M6 1 26 360970 1 Clamp Hose 27 361005 1 Bolt M8 1 25 x 25MM 28 367540 3 Bolt M8 1 25 x 45MM 29 400270 2 Screw 3 8 16 x 2 Hex Head 30 367028 1 Clamp 31 409811 1 Screw 5 16 18 x 5 8 Thread Cutting gt Change from previous revision 83 LF 3810 25 1 Engine Exhaust Serial No All Item Part No Qty Description Serial Numbers Notes 1 1004256 1 Muffler 2 3005134 1 Bracket Tube Mounting 3 3009245 1 Bracket Muffler 4 441602 2 Carriage Bolt 5 16 18 x 3 4 5 445795 2 Nut 5 16 Spiralock Flange 6 446136 6 Lockwasher 5 16 Heavy 7 367080 4 Bolt M8 1 25 x 30MM 8 3000717 1 Pipe Exhaust 9 348856 1 Clamp Muffler 10 364902 1 Clamp 11 3000744 1 Bracket Tail Pipe 12 400188 2 Screw 5 16 18 x 1 Hex Head 13 443106 2 Nut 5 16 18 Hex 14 367458 1 Clamp Hose 15 3010702 1 Insulating Sleeve Change from previous revision 84 LF 3810 26 1 Gear Pump SE Item Part No Qty Description Serial Numbers Notes 1 117147 1 Pump 3 Section Gear See 55 1 2 340585 1 Belt Gear Pump 3 220324 1 Pulley Gear Pump 4 3001039 1 Pulley Idler 5 3005292 1 Arm ldler 6 3004691 1 Spring Idler 7 444752 1 Locknut 5 8 11 Center 8 340710 1 Brac
28. Lever Guide 17 400262 8 Screw 3 8 16 x 1 Hex Head 18 452008 26 Flat Washer 3 8 19 416910 8 Screw 8 18 x 3 8 Thread Cutting 20 444762 12 Locknut 3 8 16 Center 21 366949 8 Spacer 22 366877 8 Bushing 23 461359 2 Roll Pin 1 8 x 3 4 24 366878 8 Washer Plastic 25 446142 10 Lockwasher 3 8 Heavy 26 443110 10 Nut 3 8 16 27 400106 4 Screw 1 4 20 x 5 8 Hex Head 28 464854 1 Rivet 1 8 x 3 8 29 452006 4 Flat Washer 5 16 30 446136 4 Lockwasher 5 16 Heavy 31 443106 4 Nut 5 16 18400262 32 400262 2 Screw 3 8 16 x 1 Hex Head 33 446130 4 Screw 1 4 20 x 5 8 Hex Head 34 443102 4 Nut 1 4 20 Hex Change from previous revision 39 LF 3810 Serial No All 4 1 Operator s Platform N C d ae rf Ge om ADS ee KN N d NN TY AVS JENA ME A Ae Aw 40 LF 3810 V M M MV V MV MV V MV MV V MV V VV VV VV VV M Item Part No Qty Description Serial Numbers Notes 1 5000014 1 Operator s Platform Includes Decals 2 123170 1 e Compartment Cover Assembly 3 340641 1 Hinge Assembly Cover 4 164110 1 Magnetic Catch Assembly 5 443102 1 Nut 1 4 20 Hex 6 367068 1 Bushing Spring 7 367067 1 Spring Hinge 8 403806 1 Screw 6 32 x 1 2 Truss Head 9 455053 1 e Flat Washer 6 10 446106 1 Lockwasher 6 11 444304 1 Nut 46 32 Hex 12 446130 4 e Lockwasher 1 4 Heavy 13 446130 2 Lockwasher
29. O 67827 1601 2 2 ENGINE Make eee Kubota Lubrication Model V 1505B Diesel 4 cycle Liquid TY DG siriani SAE 10W30 Cooled API Classification CD CE Horsepower 35 5 Hp 26 5 Kw 3000 rpm Capacity 4 9 U S qts 4 6 I Displacement 91 4 in 3 1498 cm Air Filter Donaldson dry type with Torque 73 ft lbs 99 Nm evacuator valve and service Fuel indicator Type ita No 2 Diesel Alternator 40 Amp Rating Min cetane rating 45 Cooling Capacity 12 U S gal 45 4 I TYPE 50 50 Mix Ethylene Glycol Governor Setting Antifreeze and water High Idle 3150 rpm Capacity 6 qt 5 6 I Low ldle 1330 rpm 2 3 TRACTOR Tires Speed Front eed 26 x 12 12 STRAC RS 4 ply MOWING 0 7 5 mph 12 km h Heart aod 20 x 10 8 Turf Trac RS 2 ply Transport O 12 mph 19 5 km h Tire Pressure Reverse 0 6 mph 9 6 km h Front oes 10 12 psi 69 83 kPa Hydraulic System ROOF AA 8 10 psi 55 69 kPa Capacity 8 7 U S gal 53 liter Battery Fluid Type 10W 30 or Greens Care 68 Ke 12V 600 Cold Cranking Amps Cooling EE Oil Cooler GOUD usaste BCI 24 Charge Filter
30. Oil level in tank is low Flow switch A needs cleaning Add oil Clean flow switch Replace bulb Figure 5A 27 6 MAINTENANCE amp LUBRICATION CHARTS 6 1 GENERAL WARNING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications Apply grease with a manual grease gun and fill slowly until grease begins to seep out Do not use compressed air For smooth operation of pivot points and other friction points apply several drops of SAE 30 oil every 50 hours or as required 1 Alwaysclean grease fittings before and after lubrication 4 Remove wheels and repack bearings once a year 6 2 MAINTENANCE CHART Recommended Service and Lubrication Intervals Lubricant Type See Section Air Cleaner Battery Charge Belt Alternator Brake Cooling System Engine Oil Engine Oil Filter Fuel Lines and Clamps Fuel Filter Grease Fittings F1 Grease Fittings F2 Grease Fittings F3 Hydraulic Hoses and Tubes Hydraulic Oil Hydraulic Oil Filters Muffler and Exhaust Radiator Screens Tires Steering System Wheel Bearings Wiring A Add or Adjust C Clean Indic
31. Seat Assembly e 23 N S 3 e O Ring e 557731 1 Seal Kit Change from previous revision 145 LF 3810 65 1 Electrical Schematic Serial No 67827 1601 1916 Serial No 67828 1601 2081 Rd O CB2 e al B1 Ye O g gt Ye Og ne C Y N Wh K10 P c K7 gt i 2k 87A ke BK Z N di Bn Rd gt So lt y E lt Bn Ye No SW5 i sw4 87 Bk A Og Wh 85 86 LB Wh LB Wh K9 Bn Bu Ho o Bk dates 4 gt t ires OgWh A Og Wh N Y i Bk amm ld SW20 Mu Dr E WEB NM SW6 Og Bn R3 Bud LB Bk m e SW21 Ve K11 wn On B I A X Y YQ Wh Ye CB1 Start B 1 S K4 Pu Ye Bn Ye LB Ye K8 MU a SW15 th e Bn Rd U5 U6 I Teo Bn Rd e Tn G gt G L Bk A Rd Bk EP Ter io ye 85 86 15 E B B 5 K6 ITAS Rd Bk 87A NG Rd Wh Rd Wh e Bn Rd Bn Rd 9 e Jung lt O 30 E 3 87 Bk Bn A U3 U12 SUE Bn Rd DG Ye DB Ye Vs DB A n e Dae E T 177 us For Schematic Legend See 66 1 146 LF 3
32. UNITS GRADE 5 GRADE 8 Lubricated Dry Lubricated Dry Lubri Dry Lubri Dry cated cated 36 32 in Ib Nm 20 2 3 7 16 14 ft lb Nm 37 50 1 _ 50 67 8 53 71 8 70 94 9 8 32 in lb Nm 24 2 7 30 8 4 7 16 20 ft lb Nm 42 56 9 _ 55 74 6 59 800 78 105 340 24 in lb Nm 35 4 0 45 5 1 1 2 13 ft lb Nm 57 772 75 101 80 108 _ 107 145 10 32 in Ib Nm 40 4 5 5 50 5 7 1 2 20 ft lb Nm 64 86 7 85 115 90 122 120 162 12 24 in lb Nm 50 5 7 65 7 3 9 16 12 ft lb Nm 82 111 _ 109 148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 _ 211 286 5 16 18 in lb Nm 157 17 7 210 23 7 220 24 8 305 34 4 5 8 18 ft lb Nm 128 173 170 230 180 244 240 325 5 16 24 in lb Nm 173 19 5 230 26 0 245 27 6 325 36 7 3 4 10 ft lb Nm 200 271 266 360 282 382 376 509 3 8 16 ft Ib Nm 23 81 1 31 42 0 32 43 3 44 59 6 8 4 16 ft lb Nm 223 302 298404 315 427 420 569 3 8 24 ft Ib Nm 26 85 2 35 47 4 37 50 1 50 67 8 7 8 14 ft lb Nm 355 481 473 641 500 678 668 905 METRIC FASTENERS FA FA FR FR A d 8 8 d d EE eners md N into SIZE
33. 1 4 Heavy 14 446142 13 Lockwasher 3 8 Heavy 15 444762 15 Locknut 1 2 16 Center 16 404122 13 Screw 3 8 16 x 1 1 4 Truss Head 17 400408 1 Screw 1 2 13 x 1 1 2 Hex Head 18 444758 1 Locknut 1 2 13 Center 19 452012 4 Flat Washer 1 2 20 340587 1 Lever 21 452008 4 Flat Washer 3 8 22 443810 4 Nut 3 8 16 Jam 23 391076 1 Cup Holder 24 123181 1 Pivot Assembly Platform 25 123182 1 Pivot Assembly Platform 26 164100 1 Pivot Assembly 27 367064 1 Spring Compression 28 2809834 2 Gas Spring 29 1000012 2 Rod Assembly Pivot 30 367028 3 Clamp Hose 31 455004 4 Flat Washer 32 361723 4 Bumper 33 367063 1 Plate Latch 34 2809835 4 Ball Stud 35 400106 2 Screw 1 4 20 x 5 8 Hex Head Change from previous revision 41 LF 3810 5 1 Seat and Arm Rest Serial No All 24 25 P di m d Detail of Arm Rest 10 42 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 z 1 Seat Assembly See 6 1 2 443106 4 Nut 5 16 18 Hex 3 452006 4 Flat Washer 5 16 4 446136 4 Lockwasher 5 16 Heavy 5 500465 1 Screw 7 16 20 x 1 1 2 Hex Head 4WD Units Only 6 446148 2 Lockwasher 7 16 4WD Units Only 7 443116 1 Nut 7 16 20 4WD Units Only 8 400374 1 Screw 7 16 20 x 1 Hex Head 4WD Units Only 9 452010 1 Flat Washer 7 16 4WD Units Only 10 66156 1 Arm Rest Set of Two 554739 2 Arm Rest 11 554737
34. 1 4 Heavy 22 307707 2 Washer Special 23 400182 2 Screw 5 16 18 x 5 8 Hex Head 24 446136 4 Lockwasher 5 16 Heavy 25 3002379 2 Decal Tight 26 409813 2 Screw 5 16 18 x 1 Thread Cutting 27 453009 2 Flat Washer 5 16 28 400272 2 Screw 3 8 16 x 2 1 4 Hex Head 29 453017 1 Flat Washer 1 2 30 364441 1 Spacer 31 366837 1 Spacer Mower Pivot Bracket gt Change from previous revision 125 LF 3810 52 1 Down Pressure Springs 7 and 10 Blade Reels Only Serial No 67901 All Serial No 67902 All Serial No 67903 All Serial No 67904 All Item Part No Qty Description Serial Numbers Notes 1 366975 2 Tube Down Pressure 2 366976 2 Spring 3 366974 2 Rod End 4 453017 2 Flat Washer 1 2 5 460312 2 Hair Pin 6 400262 2 Screw 3 8 16 x 1 Hex Head 7 364441 2 Spacer 8 443812 2 Nut 3 8 24 9 347935 2 Washer Special 10 366978 2 Eyebolt 11 443810 2 Nut 3 8 16 Jam 126 gt Change from previous revision LF 3810 Serial No 67899 All 53 1 Skid amp Bumper Assembly Serial No 67900 All 5 Blade Reels Only Y Right Hand Reel Unit Sa x aud 3 AD ABG Left Hand Reel Unit Item Part No Qty Description Serial Numbers Notes 1 3004950 1 Bumper L H 2 3004949 1 Bumper R H 3 446174 4 Lockwasher 3 4 4 434002 4 Screw 3 4 16 x 1 1 4 Socket Head 5 3005265 2 Spacer Rear 6 3005264 4 Spacer Front 7
35. 2 Cotter Pin 3 32 x 3 4 20 461493 1 Clevis Pin 5 16 x 3 4 21 400184 1 Screw 5 16 18 x 3 4 Hex Head 22 367028 1 Clamp Hose 23 453009 1 Flat Washer 5 16 24 446136 4 Lockwasher 5 16 Heavy 25 443106 4 Nut 5 16 18 Hex 26 391098 1 Bracket Brake Lever Mounting 27 164096 1 Cable Assembly Brake R H 28 164097 1 Cable Assembly Brake L H 29 557771 2 e E Ring 30 446154 8 Lockwasher 1 2 Heavy 31 400194 3 Screw 5 16 18 x 1 3 4 Hex Head 32 2000141 2 Hub Wheel 33 340559 1 Bracket Brake Switch Mounting 34 1000649 1 Switch Assembly 35 360343 1 Clamp Hose 36 404022 1 Screw 1 4 20 x 1 Truss Head 37 404018 3 Screw 1 4 20 x 3 4 Truss Head 38 364392 2 Tire 26 x 12 12 NHS 4 Ply 39 5002909 2 Rim 40 360111 2 Valve Stem 41 460093 2 Cotter Pin 42 353914 12 Wheel Bolt 43 1001757 2 Front Wheel Motor See 59 1 Change from previous revision 57 LF 3810 Serial No All 13 1 Frame and Tanks 58 V V V M V VV V MV M M LF 3810 Item Part No Qty Description Serial Numbers Notes 1 5002093 1 Frame Includes Decals 2 366871 2 e Bushing Pivot 3 360460 2 Bushing Lower Frame Side 4 303990 2 Bushing Upper Frame Side 5 3005222 2 Cap 6 338547 1 Cap Hydraulic Fluid Tank 7 558012 AR Mounting Pad 8 3000870 1 Tank Lower Hydraulic Fluid 9 340546 2 Mounting Strap Fuel Tank 10 4106900 1 Cap
36. 2 Friction Disk 7 400106 7 Screw 1 4 20 x 5 8 Hex Head 8 453011 1 Flat Washer 3 8 9 444762 1 Locknut 3 8 16 Center 10 453023 7 Flat Washer 1 4 11 446130 5 Lockwasher 1 4 Heavy 12 443102 6 Nut 1 4 20 13 400272 1 Screw 3 8 16 x 2 3 4 Hex Head 14 164102 1 Cable Assembly Throttle 558020 1 Swivel Assembly 558021 2 Conduit Clip 5003460 1 Wire Stop Assembly 15 400110 1 Screw 1 4 20 x 7 8 Hex Head 16 444708 1 Locknut 1 4 20 Center 17 554988 1 Pivot Throttle Cable 18 404018 3 Screw 1 4 20 x 3 4 Truss Head 19 391107 1 Bracket Throttle Cable Anchor gt Change from previous revision 51 LF 3810 10 1 Traction Pedal Serial No All Part of Operator s Platform i Traction 7 N Cable 10 Part of Ei 11 1 52 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 132689 1 Pedal Assembly Hydro 2 400138 1 Screw 1 4 20 x 5 1 2 Hex Head 3 123116 1 Mount Assembly Hydro Pedal 4 364154 2 Bushings 5 443106 1 Nut 5 16 18 Hex 6 444708 3 Locknut 1 4 20 Center 7 366934 1 Tube Reverse Pedal Pivot 8 446130 6 Lockwasher 1 4 Heavy 9 443102 6 Nut 1 4 20 Hex 10 364235 5 Ball Joint 11 400112 5 Screw 1 4 20 x1 Hex Head 12 132693 1 Pivot Assembly 13 351634 2 Bushing 14 366942 2 Threaded Rod 1 4 28 15 302405 1 Flat Washer 16 485440 1 Retaining Ring External 17 443110 5 Nut 3 8 16 Hex 18
37. 2 Battery low on charge or 2 Inspect condition of battery and battery 4 7 4 9 defective connections 3 Fuel tank empty or dirty 3 Fill with fresh fuel Change fuel filter Bleed fuel 4 5 4 6 lines Circuit breaker tripped Reset breaker Relay defective Test and replace relay Neutral switch on traction Adjust or replace switch 3 9 pedal out of adjustment or defective Engine hard to start 1 Fuel level low fuel or fuel fil 1 Fill with fresh fuel Change fuel filter Bleed fuel 4 5 4 6 or runs poorly ter dirty lines 2 Air cleaner dirty 2 Inspect and replace air filter 4 4 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 4 5 4 6 2 Interlocks not set before 2 Engage parking brake and set mow switch to leaving operator s seat OFF Engine overheating 1 Coolant level low 1 Inspect and add coolant 4 16 Air intake restricted Clean air intake at radiator 4 16 Water pump belt broken or Tighten or replace belt 3 4 loose Battery not holding 1 Loose or corroded battery 1 Inspect and clean terminals 4 7 charge terminals Battery light on 2 Low electrolyte Refill to correct level 4 7 Alternator belt loose or Tighten or replace belt 3 4 broken 4 Charging system defective 4 See engine manual Cutting units not 1 Cutting heights not set 1 Check and adjust cutting height 3 18 cutting
38. 20 446142 2 Lockwasher 3 8 Heavy 21 366930 1 Bolt Spring 22 5000017 2 Center Lift Yoke Includes Decal 23 366870 2 Bushing 24 400272 1 Screw 3 8 16 x 2 1 4 Hex Head 25 3008963 1 Spring Lift 26 364248 6 Collar Change from previous revision 95 LF 3810 Serial No All Left Rear Wing Lift Arm Shown Right Opposite 33 1 Wing Lift Arms 96 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 5000015 1 L H Wing Lift Yoke Includes Decal 2 5000016 1 R H Wing Lift Yoke Not Shown Includes Decal 3 366870 2 Bushing 4 446118 4 Lockwasher 10 Heavy 5 340522 1 Oylinder Lift 557766 1 e Seal Repair Kit Gold Star 5003664 1 Seal Repair Kit HDM Cylinders 360460 2 Bushing 6 3008961 2 Spring Lift 7 164089 1 Pin Assembly 8 164093 2 Pin Assembly Cylinder 9 164088 1 Bracket Assembly Lift 10 164092 2 Plug Assembly Spring 11 340574 2 Plug Spring 12 367001 2 Spacer Spring Pivot 13 366875 2 Bushing 14 367024 4 Spacer Wing 15 3005676 2 Wheel 16 453023 8 Flat Washer 1 4 17 473164 2 Tie Nylon 18 443832 2 Nut 3 4 16 Jam 19 367149 2 Actuator Magnet 20 364248 2 Collar 21 366989 2 Switch Reed 22 366930 1 Bolt Spring 23 400272 2 Screw 3 8 16 x 2 3 4 Hex Head 24 400258 2 Screw 3 8 16 x 3 4 Hex Head 25 446142 6 Lockwasher 3 8 Heavy 26 471214 3 Grease Fitting 27 400118 2 Screw 1 4 20 x 1 3 4 Hex Hea
39. 4 Stud 40 443828 1 Nut 58 16 Jam 41 5000434 1 Plug Relief Valve e A 502922 1 Metering Assembly e B 502924 1 Spring Kit C 557738 1 Seal Kit I D 557739 1 Jacket Tube Kit H E 502925 1 Needle Roller Kit Change from previous revision 129 Serial No All NG O B amp B 55 1 Gear Pump Assembly Part Number 117147 LF 3810 L JAN AL DLS 130 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 NS 1 Rear Body Assembly 2 NS 1 Center Body Assembly 3 NS 1 Front Body Assembly 4 NS 2 Spacer Plate 5 557752 1 Mounting Flange 6 557742 1 End Cover 7 557743 6 Bushing Set 8 NS 1 Drive Gear Set Rear 9 NS 1 Drive Gear Set Center 10 NS 1 Driveshaft amp Gear Ser Front e 11 6 Seal Back Up e 12 6 Seal Element e 13 6 O Ring Body e 14 463005 1 Woodruff Key e 15 1 Shaft Seal e 16 1 Circlip e 17 1 Tab Washer e 18 1 Locknut 19 443110 5 Nut 20 446142 5 Lockwasher 21 NS 2 Splined Coupling 22 557753 3 Stud 23 557754 1 Extended Stud 557755 1 Seal Kit Change from previous revision 131 LF 3810 56 1 Traction Pump Assembly Part Number 117140 Serial No All 132 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 557663 1 Backplate Assembly 2 NS 1 Roll Pin 3 557665 1 e Bearing 4 557666 1 Dump Valve Assembly e 5 1 e Retainer
40. 50 Amp Circuit Breaker CB3 30 Amp Circuit Breaker CB4 10 Amp Circuit Breaker D1 Diode Connector K1 Right Wing Reel Relay NO K2 Left Wing Reel Relay NO K3 Reel Control Relay NO K4 Starter Relay NO K5 Charge Filter Relay NO K6 Fuel Solenoid Interlock Relay NC K7 Mow Interlock Relay NC K8 4WD Solenoid K9 Fan Motor Solenoid K10 Fuel Shut Off Solenoid K11 Seat Time Delay Relay K12 Crosscut Timer Relay K13 Center Mow Solenoid K14 Left Wing Mow Solenoid K15 Right Wing Mow Solenoid K16 Center Backlap Solenoid K17 Left Wing Backlap Solenoid K18 Right Wing Solenoid K19 Right Wing Lift Solenoid K20 Center Lift Solenoid K21 Left Wing Solenoid L1 Left Side Light Option L2 Left Front Light Option L3 Right Front Light Option L4 Right Side Light Option L5 Engine Oil Light L6 Charge Filter Light L7 GreenSentry Light M1 Starter Motor R1 Glow Plugs R2 220 Ohm 25 Watt Resister R3 75 Ohm 1 Watt Resistor SW1 Ignition Switch SW Main Reel Switch SW3 Seat Switch SWA Brake Switch SW5 Neutral Start Switch SW6 Backlap Switch SW7 Center Reel Switch SW8 Left Wing Reel Switch SW9 Right Wing Reel Switch SW10 Lift Switch SW11 Lower Switch SW12 Left Front Arm Switch SW13 Right Front Arm Switch SW14 4WD Switch SW15 4WD Reverse Switch SW16 Low Charge Pressure Switch SW17 Charge Filter Delta Pressure Switc
41. Fuel Tank 11 367127 1 Cover Spring 12 367096 1 Spring Extension 13 366962 1 Guide Rear Hydraulic Fluid Tank 14 366961 1 Guide Front Hydraulic Fluid Tank 15 400120 3 Screw 1 4 20 x 2 Hex Head 16 446130 7 Lockwasher 1 4 Heavy 17 452004 3 Flat Washer 1 4 18 443110 8 Nut 3 8 16 19 452008 8 Flat Washer 3 8 20 446142 8 Lockwasher 3 8 Heavy 21 3001531 2 Mounting Strap Hydraulic Fluid Tank 22 395385 1 Tank Upper Hydraulic Fluid 23 366964 1 Pad Frame Step 24 446136 4 Lockwasher 516 Heavy 25 REF 1 Plate CE Serial Number 26 557982 1 Fan Included with Engine 27 117158 1 Motor Fan See 60 1 28 340606 1 Hub Fan Motor 29 415504 2 Set Screw 1 4 20 x 1 2 Socket Head 30 443106 4 Nut 5 16 16 Hex 31 400104 4 Screw 1 4 20 x 1 2 Hex Head 32 400186 4 Screw 5 16 18 x 7 16 Hex Head 33 67762 1 ROPS Assembly 4WD Units Only 34 5000466 8 Nut 1 2 13 4WD Units Only 35 5000465 8 Screw 1 2 13 Hex Head 4WD Units Only 36 395384 1 Tank Fuel gt Change from previous revision 59 LF 3810 14 1 Two Wheel Drive Steering Serial No 67827 All 60 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 366790 2 Tire 20 x 10 x 8 2 ply 2 1003638 2 Rim 3 360111 2 Valve Stem 4 361648 6 Thrust Washer 5 361647 2 Thrust Bearing 6 471214 2 Grease Fitting 7 461393 1 Roll Pin 1 4 x2 8 117139 1 Axle Assembly Inc
42. Inc All rights reserved including the right to reproduce this material or portions thereof in any form Litho in U S A 6 2001 Suggested Stocking Guide To Keep your Equipment fully operational and productive Textron Turf Care And Specialty Products suggests you maintain a stock of the more commonly used maintenance items We have included part numbers for additional support materials and training aids To order any of the following material 3 Order by the quantity desired the part number and 1 Write your full name and complete address on your the description of the part order form 4 Send or bring the order to your authorized Textron 2 Explain where and how to make shipment Turf Care and Specialty Products Dealer UPS Regular Mail A Overnight A 2nd Day Service Parts Qty Part No Description Qty Part No Description 2810346 Engine Oil Filter 557772 Hydraulic Return Oil Filter 549593 Engine Air Filter 556418 Hydraulic Charge Oil Filter 555405 Engine Fuel Filter 5001122 Reel Drive Belt Service Support Material Qty Part No Description Qty Description 2810360 Safety amp Operation Manual Service Manual 2810361 Parts amp Maintenance 3008923 Engine Parts Catalog 5001575 Video Operator Training How To Use This Manual Abbreviations N S Not serviced seperately can only be obtained by ordering main component or kit A
43. Lockwasher 3 8 Heavy 12 400278 6 Screw 3 8 16 x 3 1 2 Hex Head 13 446130 8 Lockwasher 1 4 Heavy 14 400106 2 Screw 1 4 20 x 5 8 Hex Head 15 443110 6 Nut 3 8 16 Hex 16 123111 3 Reel Control Valve 554892 2 Coil 554255 1 Seal Kit 2811856 2 e Solenoid 17 555406 1 Fuel Filter 18 555405 1 Element Filter 19 555645 1 Assembly Filter Cover 20 555646 1 Plug Filter 21 555647 1 O Ring 22 555648 1 e Mark Form gt Change from previous revision 91 LF 3810 31 1 Front Lift Arms Left Front Lift Arm Shown Right Opposite Serial No All LF 3810 Item Part No Qty Description Serial Numbers Notes 1 5000933 1 Lift Arm L H Front Shown Includes Decal 2 5000934 1 Lift Arm R H Front Not Shown Includes Decal 3 360460 2 Bushing 4 471214 3 Grease Fitting 5 364248 2 Collar 6 3008962 1 Spring Lift 7 164087 1 Pin Arm 8 164091 11 Pin Cylinder 9 164090 1 Plug Assembly Spring 10 366930 1 Bolt spring 11 340567 1 Plug Spring 12 557620 AR Moulding 13 3005577 3 Pin Cylinder 14 455004 2 Flat Washer 15 367149 2 Actuator Wing 16 366989 2 Switch 17 443814 1 Nut 7 1 16 14 Jam 18 460052 2 Cotter Pin 3 16 x 1 1 2 19 452002 4 Flat Washer 10 20 446118 4 Lockwasher 10 Heavy 21 402118 4 Screw 1110 24 x 1 2 SI Round Head 22 446102 4 Lockwasher 4 23 444302 4 Nut 4 40 24 400258 2 Screw 3 8 16
44. Ng A Fi R J NYS ei SENI RN Hee Seo AEN 78 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 473164 2 Cable Tie 2 554752 AR Hose 3 16 I D Fuel 3 554748 AR Hose 5 16 I D Fuel 4 366424 4 Clamp Hose 5 337255 1 Fuel Level Indicator 6 326114 1 Gasket 7 366526 6 Clamp Hose 8 132647 1 Valve Fuel Shut Off 9 2810702 2 Bushing Fuel Tank 10 361748 1 Valve Overflow 11 367131 1 Switch Fan Control 12 403910 5 Screw 1110 24 x 1 2 Truss Head 13 453023 2 Flat Washer 1 4 14 446130 2 Lockwasher 1 4 Heavy 15 400106 2 Screw 1 4 20 x 5 8 Hex Head 16 4111761 1 Adaptor Wire Fuel Solenoid Change from previous revision 79 Serial No 67827 1948 and Up Serial No 67828 2262 and Up LF 3810 23 1 Remote Engine Oil Filter do 2777 AY 4 Q EN Q BIA IGS eS 4 80 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 2810403 1 Hose Remote Oil Fllter 2 2810302 1 Hose Remote Oil Filter 3 2811385 2 Sleeve Hose 4 2810405 1 Adapter Remote Oil Filter 5 2810404 1 Head Remote Oil Filter 6 2811262 1 Adapter Oil Filter 7 2811263 1 O Ring Oil Filter 8 2811264 1 O Ring Adapter 9 339910 1 O Ring ORFS 8 10 339979 2 Adapter Straight 11 339984 1 Adapter Straight 12 339962 1 Locknut Bulkhead 13 400108 2 Screw 1 4 20 x 3 4 He
45. Nutand Gasket 5 554745 1 Cup Assembly 6 445784 10 Nut 1 4 20 Serr Wash 7 5002713 1 Duct Assembly Includes Decals 8 391119 1 Foam L H Side Air Duct 9 391120 1 e Foam R H Side Air Duct 10 340633 1 Foam Rear Air Duct 11 366965 2 Seal Duct 12 366943 1 Seal 13 366944 1 Seal 14 340549 1 Panel Duct 15 129902 2 Bracket Air Cleaner Mounting 16 445270 4 Nut 5 16 18 Tinnerman Speed 17 340554 1 Retainer Screen 18 403751 8 Screw 5 16 18 x 3 4 Serr Wash 19 403753 10 Screw 1 4 20 x 1 2 Serr Wash 20 445781 4 Nut 5 16 18 Serr Wash 21 132790 1 Panel Assembly Duct 22 3006186 1 Mounting Bracket Oil Cooler Change from previous revision 71 LF 3810 20 1 Radiator and Oil Cooler Serial No All Filler Neck On Fuel Tank 72 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 557983 1 Radiator Included with Engine 2 3000338 1 Oil Cooler 3 557637 1 Overflow Tank 4 557984 1 Cap 5 557369 1 Gasket 6 557370 1 Hose Overflow Outlet 7 553914 3 Clamp Hose 8 366966 1 Cover Duct 9 3000049 1 Door Air Cleaner Access 10 366948 1 Seal 11 400188 1 Screw 5 16 18 x 1 Hex Head 12 3000050 1 Retainer Access Door 13 358971 2 Rubber Block 14 3000142 1 Rod Filler Neck Support 15 554751 AR Cover Rod 16 365674 3 Spring Compression 17 446148 2 Lockwasher 7 16 Heavy 18 445781 2 Nut 5 16 18 Serr Wash
46. Ring 6 1 Separator Ring e 7 1 O Ring 8 Ile Spreader e 9 1 O Ring 10 1 Roll Pin 11 557445 2 Relief Valve Assembly 12 557448 2 Spring 13 557444 2 Plug Assembly e 14 557673 2 O Ring e 15 NS 1 Housing Gasket 16 557454 2 Dowel Pin 17 557453 2 Cap Screw 18 557452 2 Cap Screw 19 557675 1 O Ring 20 557676 1 Cover Plate 21 557441 1 Valve Plate e 22 1 Retainer Ring e 23 557656 1 Shaft Seal 24 557430 1 Washer e 25 2 Retainer Ring 26 557426 2 Bearing Race 27 557425 1 Bearing 28 557658 1 Drive Shaft 29 NS 1 Housing 30 557660 1 Bearing 31 557434 2 Bearing 32 557435 1 Inner Race Bearing e 33 1 O Ring 34 557451 1 Washer e 35 1 Shaft Seal 36 557439 1 Seal Cover 37 557436 1 O Ring Cover 38 557438 2 Trunnion Cover 39 557449 4 Screws 40 557437 1 Camplate Keyed Trunnion 41 557450 1 Key 42 557442 1 Rotating Kit Assembly e 557446 1 Seal Kit Change from previous revision 133 LF 3810 57 1 Hydro Centering Assembly Part No 1004521 Serial No All Item Part No Qty Description Serial Numbers Notes 1 400200 1 Screw 5 16 18 x 2 1 2 2 444718 1 Locknut 5 16 18 3 3007095 1 Stop Rear Pivot 4 358795 1 Screw 3 8 24 x 5 1 2 5 364970 1 Spring Compression 6 446142 2 Lockwasher 3 8 Heavy 7 3004384 1 Rod End 3 8 24 8 443812 3 Nut 3 8 24 9 358794 4 Washer 10 161790 1 Tu
47. Ye SE SW5 i ge Bk A Og Wh K23 85 86 SW20 Bn Rd BwBu SNO oe Bk 5 7 LB Wh LB Wh SW6 D2 Mp Og Wh Og Wh Wh Bn m o Wh Bn Wh Bn LOT 3 o gt o A i SW4 NG 7 o ON Ye e Wh Bn BK Bn Rd a LB Bk x LB Bk sw21 ge poi KIT wn On B I A X Y YQ Wh Ye Start B l S LB Ye 67827 1989 1999 67828 A 2408 2434 Bano U11 Yes DG DG Ye SW26 67827 2000 and Up 67828 2435 and Up 152 LF 3810 LB Wh S K18 LB Wh W9 SB LB Rd LB Rd oeu Tr Bu NOLBk LB Ye Dap i Beda u Og Wh Og Wh NO e OLE rel Bd e LBIRd Gs K15 SW11 BW Sh K12 o old y Tm Rd NG Bk Og Wh i 77 Jun LB Bk pi Mm SW8 K17 S nB y Tr Bk el D 3 SE i vos A Rd Gn ACA K14 K21 Tn Gn Tn Gn Bk LO Of 2 TN Pra Og Wh Le LB Ye d o B h e e EN LB Wh K16 Tn Ye LB Rd SW7 o K20 paro lt og TWh Bk LB Ye Bk Wh e vi 177 y o e LB Ye Rd Pu HR K13 K19 Tn Ye Tn Ye C N O Bk LB Ye o B h Og Wh F D 1 177 DI Tn Ye AS B 4 LB Ye d K LB Ye d Om Rd Pu R pa I LB Ye OglGn Og Rd Bk gt s 0x O s ds 77 SW12 SW13 _ Rd Gn Bk 177 Ki U10 Rd Bu 1234567 Wh Bk
48. amp Repair Manual 3 ADJUSTMENTS 3 1 GENERAL A WARNING To prevent injury lower implements to the ground disengage all drives engage parking brake stop engine and remove key from ignition switch before making any adjustments or performing maintenance Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported only by the jack Always use jack stands If only the front or rear of the tractor is raised place chocks in front of and behind the wheels that are not raised 2 3 cannot be made contact an authorized Textron Turf Care And Specialty Products dealer Replace do not adjust worn or damaged components Do not wear jewelry or loose fitting clothing when making adjustments or repairs A CAUTION Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 1 Adjustments and maintenance should always be per formed by a qualified technician If proper adjustment 4 Do not change governor settings or overspeed the engine 3 2 OPENING HOOD AND OPERATOR S PLATFORM 1 To open hood release latches A on both sides of the tractor and tilt hood backwards 2 To open operators platform a Open Hood b Start engine and lower front reels to the ground Engage parking brake and shut off engine c Release latch B from the right side of tractor d Lift operators platform to
49. every 100 hours Keep the cable ends battery and battery posts clean Verify battery polarity before connecting or disconnecting the battery cables 4 8 JUMP STARTING 1 When installing the battery always assemble the RED positive battery cable first and the ground BLACK negative cable last 2 When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last 3 Make sure battery is properly installed and secured to the battery tray A WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash your hands after handling Before attempting to jump start the tractor check the condition of the discharged battery Section 4 7 A WARNING Batteries generate explosive hydrogen gas To reduce the chance of an explosion avoid creating sparks near battery Always connect the negative jumper cable to the frame of the tractor with the discharged battery away from the battery 4 9 CHARGING BATTERY When connecting jumper cables 1 Stop the engine on vehicle with good battery 2 Connect RED jumper cable to the positive terminal on the good battery and to the positive terminal on the discharged battery 3 Connect the BLACK jumper cable from the negative terminal on the good battery to the fr
50. not use high pressure spray or steam Use cold water and automotive cleaners 1 Use compressed air to clean engine and radiator fins A special blow gun is available through Textron Turf Care And Specialty Products Dealer 2 Useonly fresh water for cleaning your equipment Note Use of salt water or affluent water has been known to encourage rust and corrosion of metel parts resulting in premature deterioration or failure Damage of this nature is not covered by the factory warranty 3 Do not spray water directly at the instrument panel ignition switch controller or any other electrical components or at bearing housings and seals 4 Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl rubber cleaners Repair damaged metal surfaces and use Textron Turf Care And Specialty Products touch up paint Wax the equipment for maximum paint protection CAUTION Clean grass and debris from cutting units drives muffler and engine to prevent fires A WARNING NEVER use your hands to clean cutting units Use a brush to remove grass clippings from blades Blades are extremely sharp and can cause serious injuries 23 4 MAINTENANCE 4 18 BACKLAPPING A WARNING To prevent serious injury keep hands feet and clothing away from rotating reels Carbon monoxide in the exhaust fumes can be fatal when inhaled never operate the engine without proper
51. off 21 4 MAINTENANCE 4 13 HYDRAULIC FILTERS The hydraulic system is protected by two 10 micron filters a charge filter B and return line filter A Flow though the charge filter is monitored during operation When pressure drop across the charge filter is too high the charge filter warning light will come on To ensure continued protection to the hydraulic system replace both filters as soon as possible after light comes on Note During cold weather the charge filter light may come on until oil has warmed up to operating temperature Wait until oil has warmed up and light goes out before operating tractor To replace hydraulic filters 1 Remove the old filters 2 Install new filters Hand tighten only 3 Operate engine at idle speed with hydraulic system in neutral for five minutes The oil level alarm may sound during this time 4 14 ELECTRICAL SYSTEM 4 Check hydraulic oil level in reservoir and fill to full mark on dipstick Le oO ru Figure 4B CAUTION Always turn the igniton switch off and remove the negative battery cable Black before inspecting or working on the electrical system General precautions that can be taken to reduce electrical problems are listed below 1 Make certain all terminals and connections are clean and properly secured 4 15 ROLLOVER PROT
52. 0 5 Lockwasher 1 4 Heavy 8 400108 5 Screw 1 4 20 x 3 4 Hex Head 9 339974 2 Adaptor Straight 10 339985 4 Adaptor Straight 114 Change from previous revision LF 3810 Serial No All 45 1 Wing Reel Motor Hydraulics 9 V Right Lift gt Arm Assembly From Item 5 a 10 7 in Illus 37 1 A 3 qe SS 13 7 EN Left Lift 2 li Frame Item Part No Qty Description Serial Numbers Notes 1 132735 2 Hose 2 132863 1 Hose 3 132737 1 Hose 4 1000986 1 Hose 5 132736 1 Hose 6 4103920 2 Motor Reel See 61 1 7 339974 2 Adaptor Straight 8 339985 1 Adaptor Straight 9 340030 3 Adaptor 45 10 339984 4 Adaptor Straight 11 444520 10 Nut 3 8 16 Square Regular 12 400266 10 Screw 3 8 16 x 1 1 2 Hex Head 13 473142 2 Tie Nylon 14 447216 10 Lockwasher 3 8 Internal Tooth Change from previous revision 115 LF 3810 46 1 Internal Reel Assembly Serial No All 116 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 1001658 1 Frame Assembly 2 503635 1 Reel Assembly L H 10 Blade Used On 67904 Only 2 503634 1 Reel Assembly R H 10 Blade Used On 67903 Only 2 5003084 1 Reel Assembly L H 7 Blade Used On 67902 Only 2 5003083 1 Reel Assembly R H 7 Blade Used On 67901 Only 2 5000041 1 Reel Assembly L H 5 Blade Used On 67900 Only 2 5000040 1 Reel Assembly R
53. 01357 2 Spool and Retainer Assembly 5003578 Ile Seal Kit 10 5001358 2 Knob Assembly 142 gt Change from previous revision LF 3810 63 1 Disc Brake erial No R H Part Number 503308 L H Part Number 503309 8 Item Part No Qty Description Serial Numbers Notes 1 554579 2 Spacer Brake 2 503296 1 Stud Plate with Lining 3 503295 1 Rib Plate with Lining 4 549441 1 V Plate 5 502517 1 Cam Lever R H 6 590259 2 Nut 3 8 24 Center Lock 7 549443 2 Spring Brake Return 8 590260 2 Screw 3 8 24 x 2 1 4 Change from previous revision 143 LF 3810 64 1 Lift Valve Assembly Part Number 117149 Serial No All s 2 S oc Y SMA R LA 144 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 N S 1 Body 2 N S 3 Spool e 3 N S 3 O Ring 4 557724 3 Bushing 5 557721 6 Washer 6 557723 3 Spool Spacer 7 557722 3 Spring 8 557720 3 Spool Screw 9 5001595 3 End Cap 10 557716 3 Detent Cone 11 557714 3 Adapter 12 557715 9 Ball 13 557711 3 Solenoid Actuator Pull Type e N S 6 O Ring e N S 3 e O Ring 14 557728 1 Plug Assembly e N S 1 O Ring e 15 N S 3 O Ring e 16 N S 3 Wiper Seal 17 557697 4 Plug Assembly e N S 4 e Backup Ring e N S 4 O Ring 18 557701 3 Plunger 19 557707 2 Plug Assembly e N S 2 Backup Ring e N S 2 e O Ring e 20 N S 2 Poppet 21 557706 2 Spring 22 557702 3
54. 1 e Bracket L H 12 554740 1 e Bracket R H 13 445783 2 Nut 3 8 16 Hex 14 400268 2 Screw 3 8 16 x 1 3 4 Hex Head 15 400254 2 Screw 3 8 16 x 1 2 Hex Head 16 3001328 6 Screw 5 16 18 x 5 8 Washer Hd 17 554738 4 Spacer 18 3002463 1 Bar Latch 19 3002466 3 Pivot Pin 20 444780 4 Nut 1 2 20 Center Lock 21 452012 4 Flat Washer 1 2 22 400444 1 Screw 1 2 20 x 1 3 4 Hex Head 23 3002464 2 Bar Transport Latch 24 3001328 2 Screw 5 16 20 x 5 8 Washer Head 25 3002928 1 Literature Pouch 26 555892 1 Seat Belt Assembly 4WD Units Only Change from previous revision 43 LF 3810 6 1 Seat and Seat Base Assembly Serial No All 4 44 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 66172 1 Seat Gray 2 434011 2 Screw 1 4 20 x 5 8 Socket Head 3 446130 2 e Lockwasher 1 4 4 554390 11 Switch Seat 5 163583 1 Wire Assembly 6 452006 4 Flat Washer 5 16 7 446136 4 Lockwasher 5 16 Heavy 8 443106 4 Nut Hex 5 16 18 9 3006988 1 Adjuster Slave 10 3009995 1 Adjuster Latching 11 66170 1 Suspension Seat 12 443106 5 Nut Hex 5 16 18 13 446134 5 Lockwasher 5 16 14 452006 5 Flat Washer 5 16 15 554712 4 Spacer 16 452010 4 Flat Washer 7 16 17 441677 4 Bolt Carriage 5 16 18 x 1 1 2 18 554716 1 Hanger Spring 19 554718 4 Nut Push 20 554717 1
55. 1 43 1 Center Reel Motor Hydraulics 112 44 1 Front Reel Motor Hydraulics 114 45 1 Wing Reel Motor Hydraulics 115 46 1 Internal Reel Assembly 116 47 1 External Reel Assembly 118 48 1 Reel Roller Assembly 120 49 1 Rear Roller aasa 121 50 1 Left Reel Assemblies 122 51 1 Right and Center Reel Assemblies 124 52 1 Down Pressure Springs 126 53 1 Skid amp Bumper Assembly 127 54 1 Steering Valve eese 128 55 1 Gear Pump Assembly ees 130 56 1 Traction Pump Assembly 132 57 1 Hydro Centering Assembly 134 58 1 Rear Wheel Motor eene 135 59 1 Front Wheel Motor Assembly 136 60 1 Fan Motor Assembly 138 61 1 Reel Motor Assembly ees 140 62 1 Manifold Valve eere 142 63 1 Disc Brake arri enne 143 64 1 Lift Valve Assembly
56. 1 3 16 12 459296 16 1 5 16 12 339901 20 1 5 8 12 339902 24 1 7 8 12 339903 32 2 1 2 12 339904 Change from previous revision 157 Fluids and Compounds 5001405 5001404 2500548 2500546 503409 503407 Hydraulic Fluid Two 2 1 2 Gallon Container of ISO VG68 Oil One 5 Gallon Pail of ISO VG68 Oil Two 2 1 2 Gallon Container of 10W30 Oil One 5 Gallon Pail of 10W30 Oil Two 2 1 2 Gallon Container of ATF Fluid One 5 Gallon Pail of ATF Fluid 554600 554599 2 Cycle Oil Twenty Four 16 Ounce Plastic Container Twenty Four 8 Ounce Plastic Container 5000067 5000068 Grease One 5 Gallon Pail OO Grease Twenty Four 8 Ounce Tube OO Grease 5003469 554598 2500789 546409 Paint 16 Ounce Gray Aerosol Six 12 Ounce Orange Aerosol Twelve 1 Quart Can Orange Two 1 Gallon Can Orange 5002488 5002490 5002489 5002491 Lapping Compound One 10 Pound Pail of 80 Grit One 25 Pound Pail of 80 Grit One 10 Pound Pail of 120 Grit One 25 Pound Pail of 120 Grit 365422 5001581 Specialty Compound 5 3 Ounce Tube of Electrical Insulating Gel 14 Ounce Can of Lubriplate Multi Lube A 5003102 5003103 5003105 5003104 5003106 Biodegradable Hydraulic Fluid One 55 Gallon Drum TTCSP Greens Care 68 One 5 Gallon Pail TTCSP Greens Care 68 One 55 Gallon Drum TTCSP Greens Care 46 One 5 Gallon Pail TTCSP Greens Care 46 Twenty Four 14 Ounce Tube Greens Care Grease 5002452 5002453 5002454 5
57. 22 1 Washer 13 366789 1 Spacer 14 460064 1 Cotter Pin 1 4 x 1 1 2 15 460026 4 Cotter Pin 1 8 x 3 4 16 153234 2 Ball Joint 17 1002032 1 Ball Joint R H 18 1002031 1 Ball Joint L H 471214 1 Grease Fitting 445647 1 Nut 3 8 24 Slotted 19 361451 2 Thrust Washer 20 400410 8 Screw 1 2 13 x 1 3 4 Hex Head 21 390859 1 Wheel Motor See 58 1 22 471227 1 Grease Fitting 45 23 443120 1 Nut 1 2 20 R H 24 445664 1 Nut 1 2 20 L H 25 366785 1 Tie Rod 26 460032 2 Cotter Pin 1 8 x 1 1 2 27 2000012 2 Wheel Hub Asembly 28 353914 8 Wheel Bolt 29 367350 2 Beveled Washer 30 3000476 1 Steering Arm Left Side 31 3000475 1 Steering Arm Right Side 32 446154 14 Lockwasher 1 2 Heavy 33 400406 6 Screw 1 2 13 x 1 1 4 Hex Head 34 2000057 2 Motor Mount Change from previous revision 63 LF 3810 Serial No 67827 1601 1999 16 1 Tilt Steering Assembly Serial No 67828 1601 2434 Part of Fiberglass Floorboard Assembly 64 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 444754 4 Locknut 5 16 24 Center 2 117148 1 Steering Unit See 54 1 3 443828 1 Nut 5 8 18 Jam 4 2811364 1 Steering Wheel 5 2811365 1 e Steering Wheel Cap 6 123120 1 Bracket Assembly Tilt Steering 7 366978 1 Eyebolt 8 344716 1 Spring 9 444762 2 Locknut 3 8 16 Center 10 404118 6 Screw 3 8 16 x 7 8 Truss Head 11 446142 6 Lockwashe
58. 3 16 REEL TO BEDKNIFE ADJUSTMENT 5 The reel must be parallel to the bedknife An improperly adjusted reel will lose its sharp edges prematurely and may result in serious damage to the reel and bedknife 6 Grass conditions will also affect the adjustment a Dry sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife b High quality grass with a good moisture content requires a closer gap near zero AA 1 16 in Figure 3N Edge of Reel Figure 30 Read Section 3 15 before making the adjustment 44 CAUTION To prevent personal injury and damge to the cutting edges handle the reel with extreme care Start adjustment at the leading edge of the reel followed by the trailing end The leading end of the blade is the end that passes over the bedknife first during normal rotation 1 Loosen nut C 1 4 turn on both ends of the cutting unit a Turn adjuster A in 1 16 to 1 8 turn increments b Slide a feeler gauge or shim stock 001 in 025 mm between the reel blade and the bedknife Do not turn reel c Adjust the trailing end of the reel in the same manner then recheck the adjustment at the leading end d Securely tighten all hardware and recheck the adjustment e When properly adjusted the reel will spin freely and you should be able to cut a piece of newspaper along the full length of the reel when the pa
59. 30 Adaptor Female 20 3000472 21 3006476 Tee Run Charge Switch 2 Aa a sch sch A A QQ D o sch l um ll rt sch sch sch ax a ld sch sch NM ech 2 D sch sch mm sch sch sch k sch Gg N sch 22 340082 Adaptor 90 23 132761 Hose Liftn Valve to Charge Filter 24 340120 Tee Swivel Nut Run 25 339984 Adaptor Straight 26 365959 Strainer Tank 27 2812075 e O Ring 28 366935 Beaded Insert 29 339903 O Ring 30 1000194 Hose 4WD Valve to Tank 31 132742 Hose Relief Valve to Tank 32 326112 Clamp Hose 33 367109 Hose Pump Suction 34 3001025 Elbow Beaded 35 132729 Hose Inlet Manifold to Front Section 36 132730 Hose Inlet Manifold to Center Section 37 132721 Hose Inlet Manifold to Rear Section 38 340118 Adapter Tee 4WD Units Only 39 367186 Clamp 2 Hose Remote Oil Filter Hoses 40 400120 Screw 1 4 20 x 2 Hex Head 41 445794 Nut 1 4 20 Spiralock Flange Change from previous revision 101 LF 3810 37 1 Reel Valve Hydraulics Serial No All A y A 3 28 Toltem 5 7 ra Pa DA Ze on de P d JS Ai es 31 27 a an 13 Direction Nil Flow H 15 To Item 6 on i Illustration 43 1 hor i L le 102 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 123161 1 Tube Fan Motor 2 1000156 1 Tube Tee to Fan Motor Tube 3 123166 1 Tube Left Wing Reel Valve Inlet 4 132770 1 Tube Center Reel Valve Inle
60. 3010702 84 GIS ie deeg 59 306828 119 307707 123 125 EE 101 325690 ee 95 326112 75 77 101 3951 ld Ee 79 3987 91 cretum bricos 51 337255 i ee 79 338547 Ee 59 338558 aran 49 338585 119 338601 49 338647 120 121 o d kaakiaAn an 101 339908 103 339909 103 142 339910 81 103 e E 101 399019 tech 105 339960 113 339961 109 339962 81 113 339963 107 OYO TA coli 105 339974 105 113 114 115 339979 81 105 109 110 339980 105 111 339984 81 101 110 115 339985 113 114 115 339989 107 230083 eer 103 530994 ccm 105 3389999 domita 101 340003 eoi Less 109 340026 eege 105 340030 esso 115 340055 101 107 340057 101 107 340061 103 109 340066 105 110 113 340067 EE 103 BAOUT inni 107 SE 103 340074 ass creen itas 101 SA 105 340077 b cos trad 101 340078 110 111 340081 110 111 340082 nazioni 101 340096 103 340103 101 103 ENEE 105 340118 101 340120 naaa 101 AA TEE 109 340168 113 ST KEE 107 340241 eid 107 SE 103 BE ee 103 340317 asia 105 340320 oco etes 105 340375 109 111 SE 110 340486 a
61. 32670 icc tices sak 61 132671 EH 61 1356 02 c quidem 83 132680 119 132689 53 132693 53 132694 EE 73 132695 51 132697 65 67 132699 65 67 Vas 91 132710 103 E EE 39 130714 E 39 132716 114 EE ke 114 13272 BEE 101 132723 td 113 1307041 ec vide 113 139255 RO 113 EE 113 132727 A 109 1307 EE 109 132729 EEN 101 132730 101 132732 ui 105 132733 105 E 105 130785 5 1h53 115 192736 dic 115 132797 sida esi 115 132739 cns 105 132740 e 103 1927411234 lan 113 EE 101 132749 e 105 132744 uisi 111 1927145 ederet 111 132746 nee 111 132754 5 nes 105 132755 iie 105 192756 rade 105 192757 i eee 105 132758 iis 105 132759 tuis 110 192760 ren 110 132761 101 1327062 cos 101 132705 duos 111 132768 3e 110 192769 eee 103 1927 0 nies 103 13277 14 5 iuis 103 t 103 192789 113 132790 ete 71 1927915 ios 110 192792 iaia 39 132868 115 A 1 s 119 132875 tis 120 153234 61 63 1549862 101 158568 117 1625615 sues 103 16272155 edis 47 162729 nei 47 163588 oe 45 164081 65 164082 65 67 164087
62. 367087 1 Spacer Switch 23 444762 2 Locknut 3 8 16 Center 24 363047 1 Spring Compression 25 400288 1 Screw 3 8 16 x 5 1 2 Hex Head 26 455043 1 Special Washer 27 400198 2 Screw 5 16 18 x 2 3 4 Hex Head 28 446136 4 Lockwasher 5 15 Heavy 29 443106 2 Nut 5 16 18 Hex 30 361439 2 Circuit Breaker 50 Amp 31 367111 2 Plate Lift Levers 32 400106 4 Screw 1 4 20 x 5 8 Hex Head 33 452004 4 Flat Washer 1 4 34 1002401 1 Lift Lever Assembly Center 364143 2 Bushing 35 446118 4 Lockwasher 10 Heavy gt Change from previous revision 55 LF 3810 Serial No All 12 1 Front Tires and Brakes Throttle Bulkhead Part of Plate AN V IN y N X AN d Ce 56 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 503309 1 Brake Assembly L H See 63 1 2 503308 1 Brake Assembly R H See 63 1 3 340603 2 Mounting Bracket Plate 4 340486 2 Disk Brake 5 1002466 1 Lever Assembly Parking Brake 6 545233 2 Clamp 7 545275 1 Spacer 8 545237 2 Spacer 9 460004 2 e Cotter Pin 10 545234 2 e Clevis Pin 11 403910 2 Screw 10 24 x 1 2 Truss Head 12 446118 2 Lockwasher 10 Heavy 13 444310 2 Nut 10 24 Hex 14 400108 12 Screw 1 4 20 x 3 4 Hex Head 15 453023 8 Flat Washer 1 4 16 446130 6 Lockwasher 1 4 Heavy 17 443102 6 Nut 1 4 20 Hex 18 400412 8 Screw 1 2 13 x 2 Hex Head 19 460014
63. 4 Zinc Plated Bolt 5 446142 4 Spring Washer 6 557785 2 O Ring 7 557784 2 Relief Valve e 8 2 Body O Ring e 9 2 Back Up Seal e 10 2 Bushing Seals 11 557781 2 Bushing Set of 2 NS 1 Gear Set 12 NS 1 Driven Gear 13 NS 1 Driveshaft Gear e 14 2 Square Key e 15 1 Circlip e 16 1 Shaft Seal 17 1 Circlip e 557786 1 Seal Kit Casappa Motor 1 NS 1 Body and Dowel Assembly 5002498 Dowel 2 5002494 1 End Cover 3 5002496 1 Flange 4 5002492 4 Zinc Plated Bolt 5 5002493 4 Spring Washer 6 5002502 2 O Ring 7 5002501 2 Relief Valve e 8 2 Body O Ring o 9 2 Back Up Seal e 10 2 Bushing Seals 11 5002495 2 Bushing Set of 2 NS 1 Gear Set 12 NS 1 Driven Gear 13 NS 1 Driveshaft Gear e 14 2 Square Key e 15 1 Circlip o 16 1 Shaft Seal e 17 1 Circlip e 5002497 1 Seal Kit Change from previous revision 141 LF 3810 62 1 Manifold Valve Part No 117150 Serial No All Note The Complete Valves are Interchangeble Item Part No Qty Description Serial Numbers Notes Delta Valve 1 557688 3 Check Valve 2 557689 1 Piston Assembly 3 557691 2 Spool Assembly 4 557692 2 Retainer Assembly 5 557693 2 Piston Assembly 6 557694 2 Knob Assembly e 5000319 1 Seal Kit HydroForce Valve 7 5001355 3 Check Valve 5003578 Ile Seal Kit 8 5001356 3 Piston Assembly 339909 1 O Ring 9 50
64. 400274 8 Screw 3 8 16 x 2 1 2 Hex Head 8 446142 25 Lockwasher 3 8 Heavy 9 443110 20 Nut 3 8 16 10 453011 28 Flat Washer 3 8 11 207474 1 Skid R H 12 207473 1 Skid L H 13 554723 1 Skid Shoe Wrench Change from previous revision 127 LF 3810 Serial No All 54 1 Steering Valve Part Number 117148 128 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 443108 4 Nut 5 16 24 Center Lock 2 557732 1 Port Cover 3 1 Seal Ring 4 4 Seal Ring 5 4 O Ring 6 557733 1 Relief Valve Assembly 7 557734 1 Dampening Cap 8 557735 1 Port Manifold e 9 3 Spring 10 503387 1 Hex Drive Assembly em 11 9 Needle Roller 12 503398 1 Valve Ring 13 503398 1 Valve Plate 14 3 Spring 15 554854 1 Isolation Manifold 16 551105 1 Drive Link 17 551106 1 Metering Link e 18 1 Screw Hex Socket Head 19 1 Seal Commutator e 20 1 Commutator Cover e 21 1 Commutator Ring e 22 1 Commutator e 23 1 Spacer Drive Link e 24 1 Rotor e 25 1 Stator e 26 1 Drive Plate 27 554855 1 Spacer 28 554856 1 Thrust Bearing Y 29 1 Face Seal 30 1 Back Up Ring 31 554857 1 Seal Spacer 32 555694 1 Upper Cover Plate 33 557736 1 Shaft I 34 1 Retaining Ring I 35 1 Washer Retaining Plate I 36 1 Retaining Plate I 37 1 Upper Cover 8 Jacket Assembly I 38 1 Bushing 39 557737
65. 446142 5 Lockwasher 3 8 Heavy 19 340547 1 Bracket Mount 20 452008 2 Flat Washer 3 8 21 443104 4 Nut 1 4 28 Hex 22 123117 1 Pedal Assembly Reverse 23 361108 2 Bushings 24 340557 1 Stop Mow Speed 25 440042 2 Carriage Bolt 1 4 20 x 3 4 26 452004 4 Flat Washer 1 4 27 366963 1 Pad Pedal 28 454026 3 Spring Washer 29 360462 1 Stud Hydro Pedal Stop 30 471214 2 Grease Fitting 31 353962 1 Pad Reverse Pedal Change from previous revision 53 LF 3810 11 1 Lift Valve and Controls Serial No All 54 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 117149 1 Lift Valve See 64 1 2 117150 1 Manifold Valve See 62 1 3 5000006 1 Bracket Lift Levers Includes Decals 4 444310 4 Nut 10 24 Hex 5 403763 2 Screw 4 40 x 1 1 2 Slotted Head 6 400132 2 Screw 1 4 20 x 2 3 4 Hex Head 7 1002403 1 Lift Lever Assembly R H 364143 2 Bushing 8 3005157 1 Knob 9 1002402 1 Lift Lever Assembly L H 364143 2 Bushing 10 367037 2 Magnet 11 403512 6 Screw 4 40 x 3 4 SI Round Head 12 453005 8 Flat Washer 6 13 446102 8 Lockwasher 4 14 367112 2 Washer Nylon 15 400476 1 Screw 3 8 16 x 6 Hex Head 16 444302 8 Nut 444 40 Hex 17 402118 4 Screw 10 24 x 1 2 SI Round Head 18 366133 3 Lift Lever Link 19 443102 6 Nut 1 4 20 Hex 20 446130 6 Lockwasher 1 4 Heavy 21 366989 2 Switch Reed 22
66. 465 43 500534 120 121 500596 61 117 119 161 D025 D 143 503242 ede 71 UA 143 503296 143 503308 57 503309 57 503387 129 503398 129 503634 117 503635 117 503654 117 503683 68 e E 57 e onte oid 57 545297 cities 57 DA eis 57 545692 eere tee 61 549441 edm 143 549443 1 143 54959 TN 71 551105 ed 129 551106 5 129 551651 ee 68 553020 n 83 553914 entered 738 554255 inside 91 554329 rine 61 554390 p 45 latay kad NAMAMANA MADAPA 143 DA AA 137 a KE 45 5547 Mili 45 554115 ient eee 45 554710 ad 45 DIALTA irit 45 55471 eu 45 5541 19 e ehe 45 554720 cese 45 554723 tete 127 lalot RE 43 554738 iecit ka 43 at TACIS A 43 6547401 aaa aa 43 A iie 71 994148 E 79 554751 tere 738 654752 la 79 ee 129 554855 isis 129 554856 129 55485 2 isto 129 554892 gene 91 E dne 51 555405 edes 91 555406 eee 91 55550 1 7 us 81 162 INDEX 555645 91 555646 91 555647 e 91 555648 91 555693 83 555694 129 555825 139 555826 139 IT 43 556417 cr 91 556418 91 556419 sone 91 556847 e 107 556849
67. 5 to 75 mm Reel Drive Kevlar amp cord Polychain 2 6 ACCESSORIES synchronous belt drive Contact your area Textron Turf Care And Specialty Products dealer for a complete listing of accessories and attachments R H 5 blade reel Single nn 67899 L H 5 blade reel Single 67900 R H 7 blade reel Single 67901 L H 7 blade reel Single 67902 R H 10 blade reel Single 67903 L H 10 blade reel Single 67904 R H Vertical Mower Single 69155 L H Vertical Mower Single 69156 2 7 SUPPORT LITERATURE Solid Front Roller 5 pack 67764 Grooved Front Roller G oack 67765 Rear Roller Scraper 5 pack 67909 2 Post ROPS with Seat Belt 67762 Work Light Kit nme 69143 Air BIOW QUh ida JAC5098 Orange Touch up Paint 12 oz spray 554598 Contact your Textron Turf Care And Specialty Products dealer for a complete listing of literature Safety 8 Operation Manual 2810360 Parts amp Maintenance Manual 2810361 Engine Parts Catalog A 3008923 Operator Training Video 5001575 Service
68. 54948 554948 O Ring Kit SAE O Ring Boss 3 32 2 Tube O D Common O Ring Kit O Ring Face Seal ORFS 4 24 ORS Tube Size Fuel Cans One 2 5 Gallon Plastic One 5 Gallon Plastic Right Start Kit for New Machines See your local TTCSP Dealer On Time Maintenance Kit See your local TTCSP Dealer Refer to the Parts amp Maintenance manual for the correct hydraulic oil requirements for your machine Textron Turf Care An Specialty Products offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings See your local TTCSP Dealer for a copy 1000011 za 87 1000012 ondes 41 1000144 107 1000145 107 1000149 103 1000153 39 1000154 nani 39 1000155 103 1000156 103 1000157 103 1000186 107 1000187 107 1000189 101 1000190 101 1000194 101 1000196 107 1000197 107 1000198 107 1000199 107 10002290 123 1000239 103 1000348 47 1000443 109 1000472 tee 87 1000649 57 1000986 115 1000987 105 1001178 AAA
69. 7 Y Td Og Wh Og Wh yag gore i SW20 ME e NA 177 s IG Ne e Do 5 09 SW6 Og Bn SW19 R3 Bn Rd LB Bk LB Bk Yas Ye Bk Duch G o AS sw21 ZN Ye e Bn Rd 5 Og Ye kt W CB4 VES 2 D On B l A X Y YQ Wh Ye CB2 CB1 Start B l S Rd CB3 __ BI Pu Og K4 ES a Bue sw2 I 8 Bn Ye dif 5 LB Ye A Og Bk K22 K9 Bn Bk SW14 lese s 177 NC IP I m 3 Og Bk a Pu Rd PkANh e AER Bn Ye CI OKE N o NO 86 ew15 Gy Bn Rd a U6 I 87 90 Bn R N N N sU A G G Bk Rd Bk sl zm EK eo La as d 86 Le E Je 7 U9 K6 ZT K10 Rd Bk 87A P H Bn Rd Bn Rd Bn Rd w 4 9 Rd Wh Rd Wh be e e Bk Bn T 85 NN 86 T U3 SW16 l Bn Rd DG Ye DB Ye cave DB jx e DO Ye G YC 3 Bk E U8 For Schematic Legend See 67 1 ji 150 LF 3810 LB Wh SW9 K18 LEN LB Rd LB Rd BU Tn Bu n Bk LB Ye NV Dap i Er e u Og Wh Og Wh LB Rd y Ye Roy y LB Rd ni wi a is Ze E K12 o o Tn Rd Tn Rd Bk Og Wh Y 77 Jun e LB Bk ek Mm sw8 K17 S ank y TBk m Bk n Da la 177 Yes e UB Rd Gn A is K14 AC 1 Tn Gn Tn Gn Bk K21 Q O a
70. 754 4 Locknut 5 16 24 Center 2 117148 1 Steering Unit See 54 1 3 443828 1 Nut 5 8 18 Jam 4 2811364 1 Steering Wheel 5 2811365 1 e Steering Wheel Cap 6 123120 1 Bracket Assembly Tilt Steering 7 366978 1 Eyebolt 8 344716 1 Spring 9 444762 2 Locknut 3 8 16 Center 10 404118 6 Screw 3 8 16 x 7 8 Truss Head 11 446142 6 Lockwasher 3 8 Heavy 12 443110 6 Nut 3 8 16 Hex 13 452008 6 Flat Washer 3 8 14 340564 2 Bracket Pivot 15 340565 1 Bracket Support 16 132697 1 Stop Assembly Tilt Steering 17 362469 1 Clamp Steering Tower 18 403753 8 Screw 1 4 20 x 1 2 Serr Wash 19 4112329 1 Panel Assembly 20 132699 1 Steering Tower Assembly 21 400112 8 Screw 1 4 20 x 1 22 452004 16 Flat Washer 1 4 23 400294 2 Screw 3 8 24 x 3 4 Hex Head 24 444744 4 Locknut 3 8 24 Center 25 446130 8 Lockwasher 1 4 Heavy 26 443102 8 Nut 1 4 20 27 391101 1 Cover Guage 28 444718 2 Locknut 5 16 18 Center 29 365818 1 Cover Tilt Rod 30 164082 1 Water Temperature Guage 447022 3 Lockwasher 6 External Tooth 444304 3 Nut 46 32 447206 2 Lockwasher 8 Internal Tooth 444306 2 Nut 8 32 31 400302 2 Screw 3 8 24 x 1 1 2 Hex Head 32 366670 1 Leak Detection Horn 33 366984 1 Grommet 34 366985 1 Moulding 35 2811547 1 Washer 36 359927 1 Moulding 37 447224 1 Lockwasher 5 8 Internal Tooth 38 404016 4 Screw 3 8 24 x 5 8 Truss Head 39 366751 1 Lamp Yellow
71. 810 LB Wh K18 LB Wh LB Rd LB Rd SWO Trgu A Tn Bu n Bk Baa De la 177 LB Ye Rd Bu Og Wh Og Wh ox LB Rd Ye Bag LB Rd K15 B 1 A 1 deo SW11 K12 Tn Rd Tn Rd Bk BK Wh B o Q gt Og Wh no NP 177 Jun LB Bk d m sw8 K17 SPB TBk BK h 177 LB Ye V E hor sc K14 Tn Gn Bk K21 og TP 177 LB Ye N cl BkWh e Tn Ye sa e LB Rd LB Wh SW7 K16 gt o lt lt Tn Wh Bk K20 SW10 oe LB Ye Bk Wh SS lt 177 e P L ns ME K13 K19 Tn Ye S N O Bk 4 Be Bk Wh Og Wh e 77 NP 3 Tn Ye A 5 Y B 4 LB Ye e K3 LB Ye BP o Rd Pu R LB Ye s c ed Og Gn OX Og Rd E Bk d du SW12 SW13 NG 177 qu c a e sd i e Rd Pu Wh Rd Wh Rd Bk En a ee K1 Rd Pu U10 B A 1234567 Rd Pu o HE DEE Bk 9 o 9 SW25 B 5 86 85 177 LB Bk Ss Bn Rd Bn Rd E Y Dera DB Rd ST rs pg DG Wh DG Wh Bi Fo LB Og gt PMT Uti Bk DG Ye__ ES DG Og o LG Og For Schematic Legend See 66 1 147 LF 3810 66 1 Electrical Schematic Legend Serial No 67827 1601 1916 Serial No 67828 1601 2081 Component Abbreviations B1 Battery CB1 50 Amp Circuit Breaker CB2
72. 87 1001188 97 1001189 97 1001658 117 1001757 ii 57 1002005 95 1002006 91 1002031 61 63 1002032 61 63 1002033 75 77 1002290 125 1002401 55 1002402 nani 55 1002403 nani 55 1002430 83 1002466 57 1003638 61 63 1004256 84 1004601 87 1004612 83 1004649 98 116276 citaci n 71 117139 61 63 Ek D WEE 87 ova ARMEN 85 117148 65 67 137 149 99 50 55 A eer 55 WAP VSB AS 59 INDEX 117206 101 123097 123 125 193114 5 ado 91 123116 coe 53 123117 scite 53 123120 65 67 123125 E 95 123138 EE 39 123148 PARA 105 123154 aaaaaannaaannaann 105 123155 75 77 123157 ea 109 123158 109 123159 109 123161 103 123164 103 123165 103 123166 103 123170 GE 41 TSI 41 195189 aaa 41 1298055 ce cott 71 132099 ia 87 132139 114 132639 119 132641 121 132647 EE 79 1
73. ADJUSTMENTS 3 12 MOW SPEED Cutting quality is better at speeds well below the transport speed of the tractor An initial mow speed of 7 5 mph 13 7 kph is set at the factory and should be satisfactory for most cutting conditions Local turf conditions however may respond better to a slower speed To set mow speed loosen jam nut S and adjust stop screw up to reduce speed down to increase speed Tighten nut to hold adjustment in place 3 13 LIFT SPRINGS Figure 3K The lift springs can be adjusted so the exposed bolt thread T is zero for maximum traction or turned out to it s maximum limits to help the reels follow uneven turf Do not exceed these values or tractor damage may result The initial weight setting should be made with the front reels weighing 10 Ib 4 5 kg more than the center and wing reels Individual adjustment can then be made from this point to fit specific turf conditions A WARNING To prevent injury disconnect lift springs before removing mower Do not raise front lift arms when the operator s platform is opened The platform could be forced into the closed position causing bodily injury or damage to operator s platform 3 14 LIFT SWITCH To disconnect springs for reel removal fully raise all mowers to transport position and install transport locks Remove bolt T from each mower Remove transport locks and lower the reels to the ground
74. BLE OF CONTENTS PARTS LIST 8 1 1 External Decals eene 32 1 2 External Decals ener 34 2 1 Frame Decals eene 36 3 1 Hood Hinge and Platform Latch 38 4 1 Operator s Platform eese 40 5 1 Seat and Arm Rest eese 42 6 1 Seat and Seat Base Assembly 44 TA Instrument Panel eere 46 8 1 Relay Mounting Panel 48 9 1 Throttle Lever eene 50 10 1 Traction Pedal eene 52 11 1 Lift Valve and Controls 54 12 1 Front Tires and Brakes eese 56 13 1 Frame and Tanks eene 58 14 1 Two Wheel Drive Steering 60 15 1 Four Wheel Drive Steering 62 16 1 Tilt Steering Assembly 64 16 2 Tilt Steering Assembly 66 17 1 Grass Shields eese 68 18 1 Battery Tray eese 69 19 1 Air Cleaner System eene 70 20 1 Rad
75. ECTION STRUCTURE ROPS A Rollover Protection System ROPS designed for this tractor is available as an optional accessory If your tractor is equipped with this device inspect it periodically and follow operating procedures described in Safety and Operation manual A CAUTION Do not loosen or remove bolts do not weld drill modify bend or straighten a damaged structure 22 1 Check the operator backup system and circuit breakers regularly If the operator backup does not function properly and the problem cannot be corrected contact an authorized Textron Turf Care And Specialty Products dealer Keep the wire harness and all individual wires away from moving parts to prevent damage Make sure the seat switch harness is connected to the main wire harness Check the battery and battery charging circuit Do not wash or pressure spray around electrical connections and components The seat the seat belt mounting hardware and any accessories within the ROPS should be inspected reg ularly and all damaged parts replaced immediately Once the ROPS has been subjected to any form of impact it should be replaced Check and retorque all hardware All replacement components used for the ROPS must be as specified in the Parts Catalog 4 16 RADIATOR MAINTENANCE 4 A WARNING To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while t
76. Grade 8 19 452008 2 Flat Washer 3 8 20 400404 2 Screw 1 2 13 x 1 Hex 21 446154 2 Lockwasher 1 2 Heavy 22 401230 2 Screw 1 4 28 x 1 1 4 Grade 8 23 100001 1 1 Assembly Iso Body 24 443102 1 Nut 1 4 20 Hex 25 400190 5 Screw 5 16 18 x 1 1 4 Hex Head 26 452006 2 Flat Washer 5 16 27 400186 6 Screw 5 16 18 x 7 8 Hex Head 28 362539 2 Nut M8 1 25 Hex 29 1000472 1 Cable Traction 30 3000042 1 Bushing Iso Mount 31 3000038 2 Washer Iso Mount 32 3000039 1 Spacer Iso Mount 33 400122 1 Screw 1 4 20 x 2 1 4 Hex Head 34 444718 2 Locknut 5 16 18 Center 35 364582 1 Spacer 36 400106 2 Screw 1 4 20 x 5 8 Hex Head 37 3008303 1 Plate Cam Switch 38 453023 4 Flat Washer 1 4 20 39 444762 1 Locknut 3 8 16 Center gt Change from previous revision 87 LF 3810 28 1 Traction Pump Linkage 2 Wheel Drive Units Serial No 67827 All 410 Item Part No Qty Description Serial Numbers Notes 1 1004521 1 Hydro Return See 57 1 2 354081 1 Hose Clamp 3 1003720 1 Mount Switch 4 3009193 2 Shims 5 3004385 2 Seal Rod Ends 6 400264 7 Screw 3 8 16 x 1 1 4 Hex Head 7 3007392 1 Proximity Switch 8 446118 4 Lockwasher 10 9 4001 12 3 Screw 1 4 20 x 1 Hex Head 10 403910 2 Screw 10 24 x 1 2 Truss Head 11 453023 5 Flat Washer 1 4 12 443110 5 Nut 3 8 16 Hex 13 446142 7 Lockwasher 3 8 Heavy 14 444708 3
77. H 5 Blade Used On 67899 Only 3 158568 1 Bedknife Adjustment Guage 4 351003 2 Pan Head Screw 5 445604 2 Wing Nut 410 24 6 5002161 1 Bedknife Backing 7 503654 1 Bedknife 8 3009138 11 Screw 1 4 20 x 1 2 Special Flat Hd 9 5000395 1 Drive Housing L H 10 5000396 1 Drive Housing R H 11 3001152 2 e Washer 12 3000983 2 Seal 13 500596 2 Bearing Set Cup and Cone 14 471219 1 Grease Fitting 15 453023 4 Washer 1 4 Flat 16 446130 4 Lockwasher 1 4 17 408851 4 Screw 1 4 20 x 7 8 Thread Form 18 3001329 1 Cover Drive Housing L H 19 3001330 1 Cover Drive Housing R H 20 5001122 1 Mower Drive Belt 21 340511 1 Sprocket Drive 22 366825 1 Spacer 23 358794 1 Washer Sprocket Mounting 24 447216 1 Lockwasher 3 8 Internal Tooth 25 400264 5 Screw 3 8 16 x 1 1 4 Hex Head 26 360680 1 Nilos Ring 27 3000915 1 Decal Grease 28 3005890 4 Bolt Wheel 29 164162 1 Belt Tension Indicator Change from previous revision 117 LF 3810 Serial No All 47 1 External Reel Assembly 118 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 132639 1 Rear Roller Used on 7 and 10 Blade Reels 1 132874 1 Rear Roller Used on 5 Blade Reels 2 5001606 1 Bearing Housing 3 471214 1 Grease Fitting 4 471240 1 Relief Fitting 5 3001152 2 Washer 6 3000983 2 Seal 7 500596 2 Bearing Set Cup and Cone 8 3004189 2 Ad
78. IATOR CONTAINS alinm ANTI FREEZE PROTECTED TO 26 F 32 C Mix equal parts of clean water and a premium quality ethylene glycol based antireoze to maintain the boil over rust and corrosion IMPORTANT protection DO NOT USE STARTING Drain and discard coolant yearly Read manual ASSIST FLUIDS b for additional instructions USE OF STARTING ASSIST FLUIDS IN THE AIR INTAKE SYSTEM MAY BE POTENTIALLY EXPLOSIVE OR CAUSE A RUNAWAY 1 7 ENGINE CONDITION THIS COULD RESULT IN SERIOUS ENGINE DAMAGE o o el o o o o Radiator is under pressure Remove cap slowly to avoid personal injury o A DANGER A CAUTION 1 4 A WARNING To prevent injury To Install the battery n 1 Install the battery with terminals toward Always connect red battery cable 2 Sours battery to support to the positive post FIRST 3 Connect positive red FIRST and the black cable to negative 4 Connect negative black LAST o USE JACOBSEN post LAST HYDRAULIC FLUID e When removing the battery always To use jumper cables o SEE MANUAL FOR remove negative cable FIRST oae cns on vello win Quoc SPECIFOATIONS and positive cable LAST 2 Connect RED cable to positive 4 terminal Avoid contact with battery acid on good batter
79. Motor R1 Glow Plugs R2 220 Ohm 25 Watt Resister R3 75 Ohm 1 Watt Resistor SW1 Ignition Switch SW Main Reel Switch SW3 Seat Switch SWA Brake Switch SW5 Neutral Start Switch SW6 Backlap Switch SW7 Center Reel Switch SW8 Left Wing Reel Switch SW9 Right Wing Reel Switch SW10 Lift Switch SW11 Lower Switch SW12 Left Front Arm Switch SW13 Right Front Arm Switch SW14 AWD Switch SW15 4WD Reverse Switch SW16 Low Charge Pressure Switch SW17 Charge Filter Delta Pressure Switch SW18 Light Switch SW19 Glow Plug Switch SW20 Engine Temperature Switch SW21 GreenSentry Flow Switch SW22 GreenSentry Horn Switch SW23 GreenSentry Float Switch SW24 Left Wing Arm Switch SW25 Right Wing Arm Switch SW26 Engine Oil Pressure Switch A U1 Alternator U2 Water Temperature Gauge U3 Horn U4 Volt Meter U5 Hour Meter U6 Fuel Gauge U7 Water Temperature Sender U8 Hydraulic Oil Temperature Sender U9 Fuel Level Sender U10 GreenSentry Module U11 Engine Oil Pressure Gauge O U12 Engine Oil Pressure Sender Serial No 67827 Serial No 67828 A Serial No 67827 A Serial No 67828 1989 1999 2408 2434 2000 and Up 2435 and Up Wire Colors Connector Pin Identification Bk a Black LG 7 Light Green Body Harness Engine Harness Bn Brown Og Orange Bu Blue Pk Pink e DB Dark Blue Pu E Purple ody Harness ngi
80. ON TURF CARE AND SPECIALTY PRODUCTS BOB CAT BUNTON CUSHMAN JACOBSEN RANSOMES RYAN 11524 Wilmar Blvd Charlotte NC 28241 www ttcsp com
81. Qty Description Serial Numbers Notes 1 3001277 1 Hose 2 367320 1 Stop Check Ball 3 359611 4 Clamp Hose 4 465006 1 Ball Check 5 367122 1 Fitting Adjustable 6 367092 1 Resistor 220 Ohm 25 Watt 7 366672 1 Fitting Male Push Hose 8 360651 1 Plug 7 8 14 9 3001279 1 Switch Float 10 3000647 1 Flow Switch 11 3001275 1 Spud 12 366753 1 Temperature Sender 13 3001278 1 Fitting Male Barbed 14 367123 1 Adapter Straight 15 3001276 1 Hose gt Change from previous revision 99 LF 3810 36 1 Tank Hydraulics Serial No All pg See N Diagram 8 Below P D 11 qx 19 To Item 420 9 On Illus 37 1 23 10 To Item 19 On Illus 38 1 2WD Units Only To 4WD Valve See Item 1 in Illus 39 1 100 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 1000190 Tube Oil Cooler to Tank 2 340077 Adaptor 90 3 319914 Clamp Hose 4 353954 Hose Tank Return 5 3001296 Fitting Male Beaded Insert 6 340055 Adaptor 90 7 132762 Hose Fan Moter Case Drain 8 1000189 Tube Return Filter to Oil Cooler 9 473164 Tie Nylon 10 154962 Plug 7 16 20 2WD Units Only 11 339999 Adaptor Straight 12 117206 Tube Gear Pump Inlet Manifold 13 340057 Adaptor 90 14 340074 Adaptor 90 15 339912 O Ring 16 367120 Stem Female Straight 17 340103 Tee Branch 18 340521 1 Relief Valve 5003578 e Seal Kit Hydroforce 557758 Seal Kit Delta 19 3671
82. R Variable quantity or measurement is required to obtain correct adjustment Symbols such as next to the item number indicate that a note exists which contain additional information important in ordering that part Bulleted Items Bulleted items indicate component parts that are included as part of an assembly or another component These parts can be ordered separetely or as part of the main component Item Part No Qty Description Serial Numbers Notes e 1 123456 1 Mount Valve Indicates a piece part 2 789012 1 Valve Lift Includes Items 2 and 3 3 345678 17 Handle Serviced part included with Item 2 4 IN Seal Kit Non serviced part included with Item 2 5 901234 1 Screw 1 4 20 x 2 Hex Head 1 1 1 SAFETY OPERATING SAFETY WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS Familiarize yourself with the location and proper use of all controls Inexperienced operator s should receive instruction from someone familiar with the equipment before being allowed to operate the machine Safety is dependent upon the awareness concern and prudence of those who operate or service the equip ment Never allow minors to operate any equipment It is your responsibility to read this manual and all publications associated with this equipment Safety amp Operation manual engine manual accessories and attachments If the operator can not r
83. The drive belt is a Kevlar reinforced belt To prevent permanent belt damage do not overtighten twist fold or bend the belt Twisting or bending the belt will permanently damage the chord fibers of the belt 2 Loosen hardware F then gently pry motor upwards At the same time use your belt tensioning gauge mid way between the pulleys to deflect the belt until it just touches the belt housing a Place tip of the leaf spring on the gauge flat against the belt and apply force on the motor until the leaf spring just touches the neck of the gauge b When the leaf spring touches the gauge the belt is properly tensioned Tighten hardware F Use gauge here perpendicular to and at mid span of belt Using tab on housing as a pivot gently pry motor upwards Belt Tensioning gauge is fully deflected when leaf spring just touches stop Figure 3D 9 3 ADJUSTMENTS 3 6 PARKING BRAKE 1 To set brake force Place brake lever in the disengaged position sit in the operator s seat and turn knob G clockwise to increase force Apply and release brake lever every quarter turn until a force of 36 42 Ib 16 19 kg at the base of the adjustment knob is required to set the parking brake If a scale is not available for measuring place tractor in 2WD mode and adjust brake until motor cannot overcome the parking brake 2 Ifthe knob on the parking brake has been turn
84. actor tighten all hardware replace worn or damaged components 3 Drain and refill radiator Clean the tires thoroughly and store the tractor so the load is off the tires If tractor is not on jack stands check tires at regular intervals and reinflate as necessary 5 Keep the machine and all its accessories clean dry and protected from the elements during storage Never store equipment near an open flame or spark which could ignite fuel or fuel vapors Battery 1 Remove clean and store battery in upright position in a cool dry place 2 Check and recharge battery every 60 to 90 days while in storage 3 Store batteries in a cool dry place To reduce the self discharge rate room temperature should not be above 80 F 27 C or fall below 20 F 7 C to prevent electrolyte from freezing Engine 1 While the engine is warm remove drain plug drain the oil from the crankcase and change oil filter Install drain plug and refill with fresh oil Torque drain plug to 22 ft Ib 30 Nm 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil 3 Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel See your local fuel supplier 4 Close fuel shut off valve Cutting Units 1 Wash the cutting units thoroughly then repair and paint any damaged or exposed metal 2 Lubricate all fittings and friction points 3 Backlap the reels then back the r
85. ame of tractor with discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the tractor A WARNING Charge battery in a well ventilated area Batteries generate explosive gases To prevent an explosion keep any device that may create sparks or flames away from the battery To prevent injury stand away from battery when the charger is turned on A damaged battery could explode 1 Refer to Section 4 7 Read the Battery and Chargers manual for specific instructions 20 2 Whenever possible remove the battery from the tractor before charging If battery is not sealed check that the electrolyte covers the plates in all the cells 3 Make sure the charger is Off then connect the charger to the battery terminals as specified in the charger s manual 4 Always turn the charger Off before disconnecting charger from the battery terminals 4 10 MUFFLER AND EXHAUST MAINTENANCE 4 A WARNING Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled NEVER operate an engine without proper ventilation 4 11 HYDRAULIC HOSES To protect from carbon monoxide poisoning inspect the complete exhaust system regularly and always replace a defective muffler If you notice a change in the color or sound of the exhaust stop the engine immediately Identify the problem and have the system repaired
86. as shown b For cutting heights greater than 1 3 4 inches 44 mm disassemble adjuster F and turn the mounting bracket upside down then use holes N of the frame and the two holes shown in black of the adjuster F Place spacers of the desired height J under each end of the reel adjacent to the front edge of the bedknife Loosen nut G and lower rear roller to the ground Tighten nut E against the adjuster then recheck the setting on both side of the reel Readjust if necessary Assemble the front roller adjuster B If a roller is required to holes number 2 and 4 only of the mower frame Do not use holes number 1 and 3 Set roller to 1 4 in 6 mm above rear roller Figure 3S 3 19 CUTTING HEIGHT FLOATING MODE 1 ADJUSTMENTS 3 Assemble the front roller adjuster B to holes num ber 2 and 4 only of the mower frame Do not use hole numbers 1 and 3 Refer to the chart below for correct hole of front roller adjuster to use 2 Reposition the rear roller adjusters F a For cutting heights from 3 8 to 1 3 4 in 9 to 44 mm use holes M on the mower frame and two holes shown in black of adjuster F as shown b For cutting heights greater than 1 3 4 in 44 mm disassemble adjuster F and turn the mounting bracket upside down then use holes N of the frame and the two holes shown in black of adjuster F 3 Loosen nut L and adjust screw K to obta
87. ates initial service for new machines Or every two years whichever comes first I Inspect L Lubricate R Replace AR As Required Inspect visible hoses and tubes for leaks or oil marks I Pack bearings with NLGI Grade 2 Service Class GB II Manual grease gun with NLGI Grade 2 Service Class LB III Manual grease gun with Multipurpose lithium or moly 2 EP grease IV Textron Turf Care And Specialty Products Hydraulic Oil SAE 10W30 or GreensCare 68 28 MAINTENANCE amp LUBRICATION CHARTS 6 LUBRICATION CHART 2 3 i E Jor i Sele B i 4 Ec md 13 a 13 13 Grease Fittings o o F1 50 Hours Every Week a 9 slr eh Lift Yoke 5 Fittings 7 9 Lift Arm 5 Fittings Lift Cylinders 8 Fittings Lift Spring Pivot 5 Fittings Traction Cable Pivot 1 Fitting a Traction Pedal Pivot 1 Fitting zZ Ball Joint 2 Fittings 4 Steering Pivot 2 Fittings TEE I s Steering Cylinder 2 Fittings T mi COLE Axle Pivot 1 Fitting o o Belt Drive Idler Pivot 2 Fittings ec A 21 OO rd OO P GO O F2 50 Hours 8 12 Rear Reel Adjusters 10 Fittings F3 100 Hours 18 Reel Bearing Housings 10 Fittings 29 7 NOTES 30 8 1 TA
88. auge U7 Water Temperature Sender U8 Engine Oil Pressure Sender U9 Fuel Level Sender U10 GreenSentry Module U11 Hydraulic Oil Temperature Sender U12 Horn Wire Colors Bk Black LG Light Green Bn Brown Og Orange Bu Blue Pk Pink DB Dark Blue Pu Purple DG Dark Green Rd Red Gn Green Tn Tan Gy Gray Wh White LB Light Blue Ye Yellow Connector Pin Identification Body Harness Engine Harness Body Harness Engine Harness O O Q 0 Q Ke Connectors A E Connector F Viewed from end Viewed From End 149 LF 3810 68 1 Electrical Schematic Serial No 67827 1917 1989 Serial No 67828 2082 2408 K7 NR Be 87A Y AO La Wh Bn T Bn Ye N 7 77 Bo O gt OK 30 1 Or NV y Wh Rd cv i Bk SW4 i 87 Ye 0g BK d x PJ ox Bk Og Wh Rd Og 5 AN 1177 SW5 85 86 Bn Bu Bk LB Wh LB Wh Ne Lea K23 NO O lt Ye Og LL SN 11
89. be Assembly 11 3000593 1 Spacer 134 gt Change from previous revision LF 3810 58 1 Rear Wheel Motor Serial No All Part Number 390859 La Item Part No Qty Description Serial Numbers Notes e 1 E 1 Seal Exclusion e 2 4 Seal 3 Inner Diameter e 3 1 Back Up Ring e 4 1 Shaft Seal 5 554781 1 Shaft and Bearing Kit 6 554780 1 Key 7 554779 1 Hex Nut e 8 1 Shaft Face Seal e 9 1 Inner Face Seal e 10 1 Outer Face Seal 11 554782 4 Bolt e 554783 1 Seal Kit Change from previous revision 135 LF 3810 59 1 Front Wheel Motor Assembly Part Number 1001757 Serial No All 136 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 557638 1 Housing Valve 2 557639 2 e Check Plug Assembly 3 557641 2 Plug Assembly 7 16 20 4 557642 2 Spring 5 557640 1 Ball Steel 6 5002110 1 Retainer Front 7 557637 1 Balance Ring Pins 8 557633 1 Valve 9 557632 1 Drive Valve 10 557629 1 Drive Main e 11 1 Seal 3 1 4 I D ee 12 3 Seal 3 1 2 I D e 13 557634 1 Seal Outer Face 14 557636 2 Spring e 15 554635 1 Seal Inner Face 16 1 Seal Shaft 17 1 Ring Back Up 18 557624 1 Nut Hex 19 1 Seal Shaft Face 20 557623 1 Key 21 557631 1 Plate Valve 22 557630 1 Geroler Sub Assembly 23 558064 1 Housing Shaft Bearing 24 558063 1 Shaft Sub Ass
90. c System and also prevent oil spills c Make sure O rings are clean and hose fittings are properly seated before tightening d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure Refer to Section 6 2 for specific maintenance intervals Drain and replace the hydraulic oil after a major component failure or if you notice the presence of water or foam in the oil or a rancid odor indicating excessive heat Always replace both hydraulic filters when oil filter light stays on or when changing oil To change hydraulic oil 1 Clean the area around the oil cap to prevent impurities from entering and contaminating the system 2 Remove drain plug from bottom of tank 3 After oil has drained install drain plug and fill with Textron Turf Care And Specialty Products Hydraulic oil 4 Purge air from system a To prevent reels from overheating disconnect motors from reels b Operate all tractor functions at a reduced engine speed for about 5 minutes to purge air out of the system and stabilize the oil level During this time the oil level alarm may sound c Once the level has stabilized and the air is purged fill the tank to the full mark on dipstick Start engine and check that oil alarm remains
91. d 28 444708 2 Nut 1 4 20 Center Lock 29 403766 4 Screw 4 40 x 3 4 Slotted Brass 30 443814 1 Nut 7 16 14 Jam 31 444762 2 Locknut 3 8 16 Center 32 452002 4 Flat Washer 10 33 446102 4 Lockwasher 4 34 444302 4 Nut 4 40 35 458039 2 Retaining Clip External 36 402118 4 Screw 1110 24 x 1 2 Slotted Head 37 1001188 1 Lift Arm L H Wing 38 1001189 1 Lift Arm R H Wing Not Shown 39 360460 2 Bushing Change from previous revision 97 LF 3810 34 1 Body Harness Serial No All Part of Operator s Platform Item Part No Qty Description Serial Numbers Notes 1 Serial No 67827 1601 1988 1004649 1 Wire Harness Body Serial No 67828 1601 2407 1 Serial No 67827 1989 1999 4106322 1 Wire Harness Body Serial No 67828 2408 2434 Serial No 67827 2000 and Up 1 4113878 1 Wire Harness Body Serial No 67828 2435 and Up 558018 1 Diode Plug 2 473164 3 Tie Nylon 3 366424 2 Clamp Hose 4 473144 1 Tie Nylon 5 473142 3 Tie Nylon 6 404022 1 Screw 1 4 20 x 1 Truss Head 7 404118 1 Screw 3 8 16 x 7 8 Truss Head 8 446130 6 Lockwasher 1 4 Heavy 9 443102 6 Nut 1 4 20 Hex 10 443110 5 Nut 3 8 16 Hex 11 446142 5 Lockwasher 3 8 Heavy gt Change from previous revision 98 LF 3810 35 1 GreenSentry ne Hydralic Fluid p af Reservoir AS a gt d Pa we Item Part No
92. e 5 340375 1 Elbow 90 Swivel Nut 6 340078 2 Adaptor 90 7 339980 4 Adaptor Straight 8 340081 3 Adaptor 90 9 473144 3 Tie Nylon Change from previous revision 111 LF 3810 Serial No All 43 1 Center Reel Motor Hydraulics 112 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 132723 1 Center Reel Hose Bundle 2 132724 1 Hose Motor Drain 3 132726 1 e Hose Motor to Solenoid Valve 4 132725 1 Hose Motor to Bulkhead 5 132789 1 Hose 6 132741 1 Hose 7 4103920 1 Motor Reel See 61 1 8 340168 2 Elbow Bulkhead Union 9 473142 2 Tie Nylon 10 473196 1 Tie Nylon 11 339960 1 Locknut Bulkhead 12 400118 2 Screw 1 4 20 x 1 3 4 Hex Head 13 367186 2 Clamp Pipe 14 444708 2 Nut 1 4 20 Center Lock 15 340066 2 Adapter 90 16 339962 4 Locknut Bulkhead 17 339985 2 Adapter Straight 18 367093 1 Fitting Bulkhead Union 19 367126 1 Tee Bulkhead 20 339974 1 Adapter Straight Change from previous revision 113 LF 3810 44 1 Front Reel Motor Hydraulics Serial No All Item Part No Qty Description Serial Numbers Notes 1 132139 2 Front Reel Hose Assembly 2 132716 1 Hose Motor Drain to Bulkhead 3 132717 2 e Hose Front Motor to Bulkhead 4 4103920 2 Motor Reel See 61 1 5 340510 5 Sprocket Mower Drive 6 350532 5 Washer Special 1 4 7 44613
93. e Pump 9 452008 3 Flat Washer 3 8 10 446142 1 Lockwasher 3 8 Heavy 11 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 12 345510 2 Spacer 13 445796 2 Nut 3 8 16 Flange Spiralock 14 3001089 1 Sleeve Idler 15 446148 2 Lockwasher 7 16 Heavy 16 471214 1 Grease Fitting 17 351485 1 Flat Washer Special 18 400354 1 Screw 7 16 14 x 4 1 2 Hex Head 19 443114 2 Nut 7 16 14 Hex 20 400620 1 Screw 5 8 11 x 2 1 2 Hex Head 21 444753 1 Locknut 7 16 14 Center 22 400336 2 Screw 7 16 14 x 1 1 4 Hex Head 23 3000972 1 Spacer 24 453020 AR Flat Washer 3 8 Change from previous revision 85 LF 3810 27 1 Traction Pump Mounting Serial No All Battery Bracket 86 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 117140 1 Pump Traction See 56 1 2 395380 1 Mount Traction Pump 3 1004601 1 Mount Assembly Hydro Return 4 1001178 1 Arm Assembly Traction Pump 5 2500175 1 Damper Assembly Hydro Return 6 340583 1 Mount Pump 7 3000716 1 Heat Shield 8 367118 1 Mounting Bracket Traction Pump 9 446136 6 Lockwasher 3 16 Heavy 10 446142 7 Lockwasher 3 8 Heavy 11 367080 4 Bolt M8 1 25 x 30MM 12 400270 1 Screw 3 8 16 x 2 Hex Head 13 400264 4 Screw 3 8 16 x 1 1 4 Hex Head 14 366879 1 Engine Isolator 15 443106 5 Nut 5 16 18 Hex 16 443110 3 Nut 3 8 16 Hex 17 446130 5 Lockwasher 1 4 Heavy 18 445793 2 Nut 1 4 28
94. ead English it is the owners responsibility to explain the material contained in this manual to them Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Never allow anyone to operate or service the machine or its attachments without proper training and instructions or while under the influence of alcohol or drugs Wear all the necessary protective clothing and personal safety devices to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Inspect the area where the equipment will be used Pick up all the debris you can find before operating Beware of overhead obstructions low tree limbs electrical wires etc and also underground obstacles sprinklers pipes tree roots etc Enter a new area cautiously Stay alert for hidden hazards Never direct discharge of material toward bystanders nor allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage to property Never operate equipment that is not in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 10 11 12 13 14 15 16 17 18 19 Never disconnect or bypass any swi
95. ead rod L into rod end M b To adjust for forward creep loosen nut J and turn nut K to thread rod L out of rod end M Close operators platform and drive the tractor both forward and reverse on level ground Return pedal to neutral and check to see if tractor creeps in either direction Repeat steps 1 and 2 until the tractor no longer creeps 3 10 NEUTRAL START SWITCH Adjust neutral position before adjusting neutral start Switch Switch must be readjusted whenever neutral position has been changed Use a Volt Ohm meter to determine when switch opens or closes a Loosen hardware N and adjust neutral plate O until switch P closes Tighten hardware N b Switch should open when pedal is moved out of neutral in either direction and close when pedal returns to neutral 3 11 4WD REVERSE SWITCH OAV Q L o M K j O O Figure 3H O o O O KOO N O Figure 3l Adjust neutral start switch P before adjusting 4WD reverse switch Q Use a Volt Ohm meter to determine when switch opens or closes a Loosen hardware R and adjust switch Q until switch just opens with traction pedal in neutral Tighten hardware R b Switch should close when pedal is pressed for forward movement and open when pedal is returned to neutral c Switch should always be open when pedal is pressed for reverse movement Figure 3J 11 3
96. ed to it s maximum extent new brake pads are required 3 Brake pads must be replaced when worn to the point that they touch each other above the brake disk 3 7 PARKING BRAKE SWITCH This switch is located under the operators platform at the base of the parking brake lever When parking brake is engaged Vertical and handle latch is locked parking brake switch H must be closed Loosen hardware I and adjust switch as required until the switch closes when the handle latch locks and opens when brake is disengaged Tighten hardware I 3 8 STEERING TOE IN Figure 3F 1 Turn wheels to straight ahead position 2 Loosen jam nuts J on both sides of tie rod M 3 Turn tie rod M to provide proper toe in Toe in must not exceed 1 16 1 5 mm K Retighten jam nuts 4 After adjusting tie rod adjust steering cylinder by threading the rod N in or out of ball joint so spindle arm clears the stop on the axle by 1 32 to 3 32in 0 8 to 2 mm O when cylinder is fully extended 10 lt 1 32 to 3 32 N ERE K 0 to1 16 gt 0 to 1 5 mm Figure 3G 3 9 NEUTRAL POSITION ADJUSTMENT ADJUSTMENTS 3 If the tractor creeps in either direction the neutral position must be adjusted 1 Adjust nut K in 1 16 or 1 8 turn increments a To adjust for reverse creep loosen nut J and turn nut K to thr
97. eel away from the bedknife Apply a light coat of rust preventative oil to the sharpened edges of the reel and bedknife A CAUTION To prevent personal injury and damage to the cutting edges handle the reel with extreme care After Storage 1 Check and reinstall battery Check or service fuel filter and air cleaner Check the radiator coolant level Bb oO N Check oil level in the engine crankcase and hydraulic system 5 Fill the fuel tank with fresh fuel Open fuel shut off valve and bleed the fuel system 6 Make certain that the tires are properly inflated 7 Remove all oil from the cutting blades Readjust reel to bedknife and cutting height 8 Start and operate the engine at 1 2 throttle Allow enough time for the engine to become properly warmed and lubricated A WARNING Never operate the engine without proper ventilation exhaust fumes can be fatal when inhaled 25 5 TROUBLESHOOTING 5 1 GENERAL The troubleshooting chart below lists basic problems that may occur during start up and operation For more detailed information regarding the hydraulic and electrical systems contact your area Textron Turf Care And Specialty Products dealer Symptoms Possible Causes Action Section Ref Engine will not start 1 Parking brake disengaged 1 Check Interlock System and start up procedure traction pedal not in neutral or mow switch on
98. eep the area of operation clear of all bystanders and pets 4 Never carry passengers unless a seat is provided for them 5 Never operate mowing equipment without the discharge deflector securely fastened in place By following all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Textron Turf Care And Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void the warranty 2 SPECIFICATIONS 2 1 PRODUCT IDENTIFICATION 078241 eet ees LF 3810 2 Wheel Drive 67828 iens LF 3810 4 Wheel Drive mo An identification plate like the one shown listing the serial number is attached to the frame of the tractor Always provide the serial number of the unit when ordering replacement parts or requesting service information Vibration M S Product EEC Sound Sound Pressure and is located on the operator s Power Level Operator Ear Arms Body right just over the front tire 67827 101 dba 84 dba 1 8 1 2 67828 101 dba 84 dba 1 8 1 2 TEXTRON TURF CARE AND SPECIALTY PRODUCTS O CHARLOTTE NC C C MADE IN U S A
99. embly 25 557650 3 Bolt 5 3 4 26 5000318 1 Bolt e 27 2 Seal 1 4 I D e 28 1 Seal 29 1 Seal Dust 30 1 Seal Guard 31 558066 8 Screw Torx e 557651 1 Front Motor Seal Kit 5002111 1 Seal Kit Change from previous revision 137 LF 3810 Serial No All 60 1 Fan Motor Assembly Part No 117158 Wo T MO w CANES N N E NA 138 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 NS 1 End Gear Housing 2 557805 1 Valve Block 3 NS 1 Stator 4 557794 1 Drive Shaft 5 557795 4 Gear GC 6 557797 4 Needle Bearing 7 557798 1 Idler 8 557804 1 Gear Spacer Plate 9 557808 1 Ball Bearing 10 555826 2 Cresent Ring External 11 555826 2 Cresent Ring Internal 12 555825 1 Pin Drive 13 557793 2 Key Woodruff 14 557801 1 Key 15 557800 8 Bolt 16 557806 1 Pipe Plug Service Kits A 557807 1 Relief Valve Kit B 557808 1 Check Valve Kit C 557809 1 Solenoid Coil Replacement Kit D 557810 1 Solenoid Kit E 557811 1 Seal Kit F 557812 1 Solenoid Valve Seal Kit Change from previous revision 139 LF 3810 Serial No All 61 1 Reel Motor Assembly Part Number 4103920 140 LF 3810 Item Part No Qty Description Serial Numbers Notes Ultra Motor 1 NS 1 Body and Dowel Assembly 2 557780 1 End Cover 3 557752 1 Flange 4 557778
100. er 17 557985 1 Thread Adapter 18 1002033 2 Clamp 19 360422 1 Hose Air Cleaner Intake 20 391122 1 Tube Lower Radiator Hose Front 21 340595 1 Hose Front to Rear Radiator Tube 22 391106 1 Hose Engine Air Intake 23 326112 1 Clamp Hose 24 359615 4 Clamp Hose Change from previous revision 75 LF 3810 Serial No 67827 2000 and Up 21 2 Cooling Hose Routing Serial No 67828 2435 and Up 76 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 340593 1 Hose Air Cleaner 2 123155 1 Tube Air Cleaner to Engine 3 395390 1 Tube Upper Radiator Hose 4 395389 1 Tube Lower Radiator Hose Rear 5 367072 2 Hose Radiator 6 367458 10 Clamp Hose 7 367073 1 Hose Lower Radiator 8 365398 1 Indicator Air Cleaner Service 9 365566 4 Clamp Hose 10 367090 1 Clamp Hose 11 400188 4 Screw 5 16 18 x 1 Hex Head 12 446136 4 Lockwasher 5 16 Heavy 13 340594 1 Hose Upper Radiator 14 443106 4 Nut 5 16 18 Hex 15 364501 1 Temperature Sender 16 17 18 1002033 2 Clamp 19 360422 1 Hose Air Cleaner Intake 20 391122 1 Tube Lower Radiator Hose Front 21 340595 1 Hose Front to Rear Radiator Tube 22 391106 1 Hose Engine Air Intake 23 326112 1 Clamp Hose 24 359615 4 Clamp Hose Change from previous revision 77 LF 3810 22 1 Fuel Hose Routing d AN wi AN NAK R RAN v NER x PA US DI 1 Y
101. evenly evenly 3 19 Engine speed too low Check engine speed Run engine at full throttle Mow speed not adjusted for Adjust mow speed for best cut 3 12 turf conditions Reel Switch set to backlap Set switch for forward rotation Reel to bedknife out of Adjust reel to bedknife adjustment 26 TROUBLESHOOTING 5 5 2 GREENSENTRY TROUBLE SHOOTING 1 Power Check 5 Temperature Sender and Timer Check Symptom GreenSentry light not lit during lif lower Note Ignition must be in RUN position for all tests cycle and horn does not sound with GreenSentry switch in OFF TEST position Symptom Horn sounds with GreenSentry switch in OFF TEST position but does not sound when Test and Remedy Check all connections and GreenSentry light lit terminals at the instrument panel relay panel horn battery and hydraulic reservoir Check battery condition Test and Remedy Unplug wires from flow switch A Check GreenSentry bulb Turn ignition to RUN Connect jumper wire across flow switch connector and measure time from when 2 Horn Check GreenSentry light illuminates until horn sounds If the oil temperature is 70 F 21 C the time span should be Symptom GreenSentry light lit for more than 3 about 35 seconds minutes without horn sounding or horn does not sound with GreenSentry switch in OFF TEST position Replace temperature sender B if the time span is off by more than 5 10 seconds Test and Remedy Unplug wires from flow
102. ft Turn 8 339994 4 Adaptor Straight 9 339972 1 Adaptor Straight 10 340076 2 Adaptor 90 11 340026 1 Adaptor 45 12 340066 1 Adaptor 90 13 3001985 1 Adaptor 90 37 JIC 14 1000987 1 Hose Left Wheel Motor Case Drain 15 132734 1 Hose Right Wheel Motor Case Drain 16 3002567 1 Adaptor 37 JIC 17 340104 1 Tee Branch 18 339980 1 Adaptor Straight 19 132739 1 Hose Charge Filter to Pump 20 132743 1 Hose Traction Pump Case Drain 21 123148 1 Tube Pump Bottom Port 22 132733 1 Hose Pump to Tube Assembly 23 132732 1 Hose Pump to Tube Assembly 24 123154 1 Tube Assembly Front Wheel Motor 25 340317 2 Adapter 90 2WD Units 25 340320 2 Adapter 90 4WD Units 26 364945 1 Fitting Diagnostic 27 363030 1 Cover Dust 28 367244 1 Clamp Tube 29 400124 1 Screw 1 4 20 x 2 1 4 Hex Head 30 444708 1 Nut 1 4 20 Center Lock 31 473144 6 Tie Nylon 32 339913 3 O Ring Face Seal 33 364945 2 Fitting Diagnostic 2WD Units Only 34 363030 2 Cover Dust 2WD Units Only Change from previous revision 105 LF 3810 39 1 Four Wheel Drive Hydraulic System Serial No All Item 1 Reference E 4 8 2 Left Front E 1 27 P Na Drive Motor E bo an js Wing Reel a Valve Pressure Tube 106 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 3008479 1 Valve 4WD 2 5000048 1 3 Way Spool 3 5000049 1 e Check Valve 4 556847 1
103. gine When service is required first clean the outside of the filter housing then remove the old element as gently as possible and discard 1 Carefully clean the inside of the filter housing without allowing dust into the air intake 2 Inspect the new element Do not use a damaged element and never use an incorrect element 3 Assemble the new element and make sure it seats properly Reset the indicator by depressing button A 4 5 FUEL 4 Reassemble cap making sure it seals completely around the filter housing 5 Check all hoses and air ducts Tighten hose clamps mining LF017 Figure 4A Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel WARNING Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely 4 6 FUEL SYSTEM Fill the fuel tank to within 1 in 25 mm below the filler neck Use clean fresh 2 Diesel fuel Minimum Cetane Rating 45 Refer to Engine Manual for additio
104. h SW18 Light Switch SW19 Glow Plug Switch SW20 Engine Temperature Switch SW21 GreenSentry Flow Switch SW22 GreenSentry Horn Switch SW23 GreenSentry Float Switch SW24 Left Wing Arm Switch SW25 Right Wing Arm Switch U1 Alternator U2 Water Temperature Gauge U3 Engine Oil Pressure Gauge U4 Volt Meter U5 Hour Meter U6 Fuel Gauge U7 Water Temperature Sender U8 Engine Oil Pressure Sender U9 Fuel Level Sender U10 GreenSentry Module U11 Hydraulic Oil Temperature Sender U12 Horn Wire Colors Bk Black LG Light Green Bn Brown Og Orange Bu Blue Pk Pink DB Dark Blue Pu Purple DG Dark Green Rd Red Gn Green Tn Tan Gy Gray Wh White LB Light Blue Ye Yellow 148 Connector Pin Identification Body Harness Engine Harness Connectors A E Viewed from end 67 1 Electrical Schematic Legend LF 3810 Serial No 67827 1917 1989 Serial No 67828 2082 2408 Component Abbreviations B1 Battery CB1 50 Amp Circuit Breaker CB2 50 Amp Circuit Breaker CB3 30 Amp Circuit Breaker CB4 10 Amp Circuit Breaker D1 Diode Connector K1 Right Wing Reel Relay NO K2 Left Wing Reel Relay NO K3 Reel Control Relay NO K4 Starter Relay NO K5 Charge Filter Relay NO K6 Fuel Solenoid Interlock Relay NC K7 Mow Interlock Relay NC K8 Neutral Start Relay NO K9 4WD Relay NO K10 Fuel Shut Off Solenoid K11 Sea
105. he engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap CAUTION Do not pour cold water into a hot radiator Do not operate engine without a proper coolant mixture Install cap and tighten securely Check coolant level daily Radiator should be full and recovery bottle should be up to the cold mark Drain and refill annually Remove the radiator cap open the engine block drain and the radiator drain Empty and clean the recovery bottle 4 17 CARE AND CLEANING Mix clean water with ethylene glycol based anti freeze at a 50 50 mixture ratio or for the coldest ambient temperature Read and follow the instructions on the anti freeze container and engine manual Keep radiator and hydraulic oil cooler air passages clean Use compressed air 30 psi maximum to clean the fins To clean radiator 1 Use a blow gun to clean the radiator and oil cooler fins Note A panel located under the radiator can be opened to allow dirt and debris to fall though frame 2 Check and tighten the fan belt Replace clamps and hoses every two years 3 If you have to add coolant more than once a month or add more than one quart at a time have a Textron Turf Care And Specialty Products dealer check the cooling system Wash the tractor and implements after each use Keep the equipment clean Note Do not wash any portion of the equipment while it is hot Do
106. hen the switch opens or closes a Adjust magnet A so switch just opens with lift arm at 20 above the horizontal b Switch should close when lift arm is lowered past 20 above horizontal and stay closed for the remainder of the lowering operation c Switch should open when lift arm is raised past 20 above horizontal and should remain open for the remainder of the lifting operation d Repeat test for each front and wing lift arm A Note The limit switches set the point where the reel motors engage or disengage not how high they will raise 4 Reassemble cutting units and lift springs to lift arms OO Figure 3W 16 3 22 TORQUE SPECIFICATION ADJUSTMENTS 3 CAUTION All torque values included in these charts are approximate and are for reference only Use of these torque values is at your sole risk Textron Turf Care And Specialty Products is not responsible for any loss claim or damage arising from the use of these charts Extreme caution should always be used when using any torque value Textron Turf Care And Specialty Products uses Grade 5 Plated bolts as standard unless otherwise noted For tightening plated bolts use the value given for lubricated AMERICAN NATIONAL STANDARD FASTENERS X VAN CO 9 CO SIZE UNITS GRADE 5 GRADE 8 SIZE
107. iator and Oil Cooler 72 21 1 Cooling Hose Routing 1 74 21 2 Cooling Hose Routing 76 22 1 Fuel Hose Routing eren 78 23 1 Remote Engine Oil Filter 80 24 1 Engine Mounting eere 82 25 1 Engine Exhaust eene 84 26 1 Gear Pump seen ennt 85 27 1 Traction Pump Mounting 86 28 1 Traction Pump Linkage 88 29 1 Traction Pump Linkage 89 30 1 Fuel Filter Reel Valves and Hydraulic Filters 90 31 1 Front Lift Arms eese 92 32 1 Center Lift Arm 94 33 1 Wing Lift Arms u s 96 34 1 Body HarNess serre enne 98 35 1 GreenSentry AA 99 36 1 Tank Hydraulics eere 37 1 Reel Valve Hydraulics 38 1 Front Traction and Steering Hydraulics 104 39 1 Four Wheel Drive Hydraulic System 106 40 1 Front Lift Cylinder Hydraulics 108 41 1 Center Lift Cylinder Hydraulics 110 42 1 Wing Lift Cylinder Hydraulics 11
108. in desired cutting height X then lock nut L against gauge P 4 Place one end of the gauge under the front roller at either end of the reel and slide the head of screw K over the bedknife a Adjust nut G to lower the rear roller to the gauge then tighten nut E against the adjuster b Move the gauge to the other end of the reel and repeat Steps 4a and 4b Range of Cut Grooved Roller Solid Roller Els Inches Millimeters Inches Millimeters 3 8 7 8 10 22 3 8 5 8 10 16 R M 7 8 1 3 8 22 35 5 8 1 1 8 16 29 S M 1 3 8 1 3 4 35 44 1 1 8 1 5 8 29 41 T M 1 3 4 2 1 2 44 63 1 5 8 2 1 8 41 54 U N N 5 M to 1o M 3o 40 Figure 3T X Cutting Height Front Roller LA Rear Roller Fd 2 EN P ec L Figure 3U 3 20 DEFLECTOR 1 The grass deflectors Y need to be adjusted to the grass conditions a Install the deflectors upwards when mowing damp grass to prevent accumulation of grass clippings inside the reel housing b Install the deflectors downwards when mowing dry grass to prevent discharge from blowing onto operator or tractor Deflectors may also be adjusted fore and aft to regulate grass discharge Figure 3V 15 3 ADJUSTMENTS 3 21 REEL LIMIT SWITCHES 1 Disconnect lift springs Section 3 13 2 Remove cutting unit from lift arm 3 Use a Volt Ohm meter to determine w
109. justment Screw 9 3003611 2 Adjustment Nut 10 472519 2 Plug 11 400264 5 Screw 3 8 16 x 1 1 4 Hex Head 12 446142 9 Lockwasher 3 8 Heavy 13 443110 4 Nut 3 8 16 Hex 14 400446 2 Screw 1 2 20 x 2 Hex Head 15 3003389 2 Bushing 16 364151 2 Wave Washer 17 445789 2 Nut 1 2 20 Spiralock 18 3003517 2 Shoulder Bolt Pivot 19 366841 1 Compression Spring 20 366826 1 Spring Retainer 21 446142 9 Lockwasher 3 8 Heavy 22 400270 1 Screw 3 8 16 x 2 Hex Head 23 434038 4 Screw 10 x 1 2 Socket Head 24 446116 4 Lockwasher 10 25 338585 1 Cover Bearing Housing 26 364147 1 Bearing Housing Gasket 27 434031 2 Set Screw 1 4 20 x 3 4 Nyloc 28 3004370 2 Nut 3 4 16 Thin 29 306828 2 Washer 30 365995 2 Special Washer 31 445718 2 Nut m 5 8 18 Hex Lock 32 412015 2 Set Screw 5 16 18 x 5 8 Square Head 33 132680 2 Rear Roller Adjuster 34 3007633 2 Rear Roller Adjuster Bracket 35 3000313 4 Rear Roller Adjuster Nut 36 471214 2 Grease Fitting Change from previous revision 119 LF 3810 48 1 Reel Roller Assembly Part Number 132874 Serial No 67899 All Serial No 67900 All Item Part No Qty Description Serial Numbers Notes 1 132875 1 Tube Assembly 2 3003415 1 Roller Shaft 3 3005156 2 Wear Sleeve 4 3004882 2 Grease Seal 5 338647 2 Grease Seal 6 500534 2 Cup and Cone Bearing Assembly 7 367029 2 Locknut 8 471214 2 G
110. khead Union 8 400114 1 Screw 1 4 20 x 1 1 4 Hex Head 9 340061 2 Adaptor 90 10 339979 4 Adaptor Straight 11 340375 2 Elbow 90 Swivel Nut 12 3000953 2 Disk Orifice 13 340003 2 Adaptor Straight 14 339961 4 Locknut Bulkhead 15 364221 1 Clamp Double Tube 16 453023 1 Flat Washer 1 4 17 444708 1 Locknut 1 4 20 Center 18 117150 1 Manifold Valve gt Change from previous revision 109 LF 3810 41 1 Center Lift Cylinder Hydraulics Serial No All Ports VEN 000 C3 C2 Cl Item Part No Qty Description Serial Numbers Notes 1 132791 1 Hose 2 132759 1 Hose 3 132760 1 Hose 4 339979 2 Adaptor Straight 5 339984 1 Adaptor Straight 6 473144 3 Tie Nylon 7 340066 3 Adaptor 90 8 340078 1 Adaptor 90 9 340081 3 Adaptor 90 10 340376 1 Adaptor Swivel Nut 11 132768 1 Hose 110 Change from previous revision 42 1 Wing Lift Cylinder Hydraulics LF 3810 Serial No All 7 N Gams d 1 a N p CONV VIN ks LE XE NN QOO 7 dic 1 Right N v4 N Wing vi v2 v3 pa a Cylinder O O O 2 E 3 V4 V5 V6 ba 2 6 md W3 Ve 1 1 ch 3 j 8 4 lt A Me Left Wing Cylinder Item Part No Qty Description Serial Numbers Notes 1 132744 1 Hose 2 132765 1 Hose 3 132746 1 Hose 4 132745 1 Hos
111. ludes Item 9 9 363562 4 Bushing 10 340491 1 Steering Cylinder 557621 1 Seal Repair Kit Gold Star 5003658 1 Seal Repair Kit HDM 11 443840 2 Nut 1 12 Jam 12 452022 1 Washer 13 366789 1 Spacer 14 460064 1 Cotter Pin 1 4 x 1 1 2 15 460026 4 Cotter Pin 1 8 x 3 4 16 153234 2 Ball Joint 17 1002032 1 Ball Joint R H 18 1002031 1 Ball Joint L H 471214 2 Grease Fitting 445647 2 Nut 3 8 24 Slotted 19 445710 8 Nut 1 1 4 Slotted 20 132670 1 Spindle Assembly R H 21 132671 1 Spindle Assembly L H 22 471227 1 Grease Fitting 23 443120 1 Nut 1 2 20 R H 24 445664 1 Nut 1 2 20 L H 25 366785 1 Tie Rod 26 460050 2 Cotter Pin 27 5002910 2 Wheel Hub Assembly 28 554329 2 Seal 29 500596 4 e Bearing Set Cup amp Cone 30 545692 2 Dust Cap 31 354807 8 Nut 1 2 20 Lug gt Change from previous revision 61 LF 3810 15 1 Four Wheel Drive Steering Serial No 67828 All 62 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 366790 2 Tire 20 x 20 x 8 2 ply 2 1003638 2 Rim 3 360111 2 Valve Stem 4 361648 6 Thrust Washer 5 361647 2 Thrust Bearing 6 471214 2 Grease Fitting 7 461393 2 Roll Pin 1 4 x 2 8 117139 1 Axle Assembly 9 363562 4 Bushing 10 340491 1 Steering Cylinder 557621 1 Seal Repair Kit Gold Star Cyl 5003658 1 Seal Repair Kit HDM Cylinders 11 443840 2 Nut 1 12 Jam 12 4520
112. man epa ies 57 340487 ehe ia 71 STEE 61 63 BAO510 siii 114 SE 117 340521 lr 101 STEE 97 340523 95 840524 69 340546 e 59 340547 iaa 53 340549 iii 71 340551 oisi pages 73 840552 e 39 340553 coss sores 39 840554 Li 71 340557 ease 53 340559 EEN 57 340564 65 67 340565 65 67 340566 Asahan 93 340567 eet 93 340574 EECH 97 940578 caet 95 SAUBBO aT E 87 340585 scientes e 85 340587 uic ates 41 340592 e 39 340593 75 77 340594 75 77 340595 75 77 340603 NA 57 340605 ee 68 840606 at gea et 59 340623 33 35 340633 AG 71 340641 BEE 41 340710 it 85 94071955 essa 83 SEET 69 344716 65 67 345510 EE 85 347935 iia 126 347985 Li 95 348856 84 350532 intacta 114 351003 sario 117 SE 85 351634 AG 53 351956 51 353914 57 63 353954 e 101 353962 EE 53 354081 DEE 88 EE 61 355174 beca LE 73 358794 csset taces 117 358968 ainarra11n1nnn 47 BEBOP oxi opcion 73 9586113 eene 99 359615 75 77 STEE 65 67 360111 57 61 63 360343 EE 57 360422 75 77 360460 59 93 97 EEN 53 360651 99 360680 117 360885 51 SUO icio 83 A kaan 83 361005 raros 83 361108 masc 53 361406 xxiii 47 361439
113. n 6 2 2 Engine 6 2 3 Tractor 6 2 4 Weights and Dimensions 7 2 5 Cutting Units 7 2 6 Accessories 7 2 7 Support Literature 7 ADJUSTMENTS 3 1 General 8 3 2 Opening Hood and Operator s Platform 8 3 3 Manual Lowering Valve 8 3 4 Engine Alternator Belt 9 3 5 Reel Drive Belt 9 3 6 Parking Brake 10 3 7 Parking Brake Switch 10 3 8 Steering Tow In 10 3 9 Neutral Position Adjustment 11 3 10 Neutral start switch 11 3 11 4WD Reverse Switch 11 3 12 Mow Speed 12 3 13 Lift springs 12 3 14 Lift Switch 12 3 15 Reel To Bedknife 13 3 16 Reel to Bedknife Adjustment 13 3 17 Cutting Modes 14 3 18 Cutting Height Fixed Mode 14 3 19 Cutting Height Floating Mode 15 3 20 Deflector 15 3 21 Reel Limit Switches 16 3 22 Torque Specification 17 MAINTENANCE 4 1 General 18 4 2 Engine 18 4 3 Engine Oil 18 4 4 Airfilter19 4 5 Fuel 19 4 6 X Fuel System 19 4 7 Battery 20 4 8 Jump Starting 20 4 9 Charging Battery 20 4 10 Muffler and Exhaust 21 4 11 Hydraulic Hoses 21 4 12 Hydraulic Oil 21 4 13 Hydraulic Filters 22 4 14 Electrical System 22 4 15 Rollover Protection Structure ROPS 22 4 16 Radiator 23 4 17 Care and Cleaning 23 4 18 Backlapping 24 4 19 Tires 24 4 20 Wheel Mounting Procedure 25 4 24 Storage 25 TROUBLESHOOTING 5 1 General 26 5 2 GreenSentry Trouble shooting 27 MAINTENANCE amp LUBRICATION CHARTS 6 1 General 28 6 2 Maintenance Chart 28 6 3 Lubrication Chart 29 NOTES PARTS LIST 8 1 Table of contents 31 Copyright 1999 Textron
114. nal information Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the first sign of damage Store fuel according to local state or federal ordinances and recommendations from your fuel supplier Never overfill or allow the tank to become empty Refer to Section 6 2 for specific maintenance intervals Before replacing any filter thoroughly clean the filter housing and the area around the filter Dirt must not be allowed to enter into fuel system Bleed the fuel system after the fuel filter and lines have been removed or the fuel tank has become empty See Engine Manual To change fuel filter 1 Close fuel valve on tank then remove and discard the existing filter 2 Applya light coat of oil to the gasket and hand tighten new filter 3 Fill fuel tank Open fuel valve on tank and bleed the filter See Engine Manual 19 4 MAINTENANCE 4 7 BATTERY Make absolutely certain the ignition switch is Off and the key has been removed before servicing the battery CAUTION Always use insulated tools wear protective glasses or goggles and protective clothing when working with batteries You must read and obey all battery manufacturer s instructions Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion Keep vent caps and terminal covers in place Check the electrolyte level
115. ne Harness DG Dark Green Rd Red Gn Green Tn Tan Q Q p o Gy Gray Wh White O O D O LB Light Blue Ye Yellow 154 Connector F Viewed From End Connectors A E Viewed from end LF 3810 Serial No 67827 All 71 1 Hydraulic Schematic NOHIIIN OL uariis 39uVH9 S6S0 INOHIH HH ovo of pNimHu s6so gro H31N35 or seso 13134 39uVHO9 uaria NYNLIH ti DAT SAX ES H i x L IMYA ANIYA ANIYA HOLOW HOLOW LHOIH HOLON 1431 ANOHI T Ltt i i h H e 4 Ei f H H m 9Via i ANIYA MT 1938 dVI XOVg i I OW 1 1 i m Ovid IMYA LAN Su E le ge I 1 KI E 4 i aue Ng A QUT LT e SHOLOW 133HM HV3H 1 SATWA ANIYA a J dvi Ava IIHS soc dava SE 140S PA Ovid 3 39UVHO Eg OX I Svid Ii dag ama ES E lt gt ess e dWnNd 1338 av do LINN I N33H9S mom Oa La SNIH33IS 1 HSAN 001 Don AA I I GM4 1 4 z Oe e am
116. ng Face Seal Size w WE 156 LF 3810 io uei ri Adapter Type W O Ring X O Ring Y O Ring Z O Ring 339974 4 6 Straight Adapter 339908 339897 339979 6 6 Straight Adapter 339909 339897 339985 8 10 Straight Adapter 339910 339899 339989 10 10 Straight Adapter 339911 339899 339990 10 12 Straight Adapter 339911 339900 339993 12 10 Straight Adapter 339912 339899 339994 12 12 Straight Adapter 339912 339900 339996 12 16 Straight Adapter 339912 339901 339998 16 12 Straight Adapter 339913 339900 339999 16 16 Straight Adapter 339913 339901 340007 6 4 Straight Adapter 339906 339896 340022 4 4 45 Adapter 339908 339896 340057 4 6 90 Adapter 339908 339897 340070 10 10 90 Adapter 339911 339899 340090 24 24 90 Adapter 339915 339903 340143 6 6 6 Swivel Branch Tee 339909 339909 340241 1010 non ae 339911 339911 340263 6 6 6 Straight ia Run 339909 339897 340274 8 10 8 Straight Un Run 939910 339899 340339 16 16 16 Union Tee 339913 339913 SAE Boss O Rings ORS Face Seal O Rings Dash Size Thread Size O Ring Tube Size Thread Size O Ring 2 5 16 24 459290 4 9 16 18 339908 3 3 8 24 459291 6 11 16 16 339909 4 7 16 20 339896 8 13 16 16 339910 5 1 2 20 459293 10 1 14 339911 6 9 16 18 339897 12 13 16 12 339912 8 3 4 16 339898 16 17 16 12 339913 10 7 8 14 339899 20 1 11 16 12 339914 12 1 1 16 12 339900 24 2 12 339915 14
117. oho Ces Og Wh el 777 e LO h e La E LB Wh Tn Ye s LB Rd SW7 K16 K20 gt o SA y SCH Bk ine Bulk sw10 ba da d e 75 LB o i4 ON 4 LB Ye Rd Pu ja P K13 K19 Tn Ye Tn Ye C N o Bk LEE Ber Og Wh e el 77 e 3 Tn Ye A 5 Y B4 LB Ye e K LB Ye LOT o Rd Pu Pi A j 87 LB Ye s c Og Gn Og Rd Bk K2 o o lt SR 177 Y Bs Rd Pu y SW12 SW13 GOT orden i 87 Rd Pu Wh Rd Wh Rd Bk e gt gw bg NG s es K1 Rd Pu Rd B U10 Bo Oo 1234567 f Rd Pu Wh Bk Wh Bk Bk LRdPu y lt 9 o 9 w B 5 86 85 177 LB Bk o Bn Rd Bn Rd E NL SW23 m L7 DB Rd DB Rd NC R2 d SW22 DG Wh DG Wh ANT LB O gt D lt WK Bk D1 Fo p A 3 PW U11 DG Y DG O KB Ng o For Schematic Legend See 67 1 151 LF 3810 69 1 Electrical Schematic Serial No 67827 1989 and Up Serial No 67828 2408 and Up Rd O Y N Ye Og in BK S Y N SL YelO gt La X BK a La pe N Bn Ye For Schematic Legend See 70 1 K7 87A Ve aver Wh Bn 5 P ad oE Bn
118. ow and Backlap Valves 5 3005441 2 Decal Wing Lift Spring Adjustment 6 352487 1 Decal Hydraulic Fluid 7 557843 1 Decal Seat Belt Warning 4WD Units Only 8 557844 1 Decal Structure Warning 4WD Units Only 9 3005379 1 Decal Backlap Valve 10 339237 1 Decal Heat Warning 11 336640 1 Decal Battery Danger and Caution 12 3005277 1 Decal Lubrication 13 3006279 1 Decal Service Intervals 14 365956 2 Decal Radiator Cap Warning 15 3005322 1 Decal Coolant Level 16 340609 1 Decal Daily Service 17 363995 1 Decal Antifreeze 18 3002309 1 Decal Diesel Fuel 19 3000435 1 Decal Start Assist Fluids gt Change from previous revision 37 LF 3810 Serial No All 3 1 Hood Hinge and Platform Latch 38 V M V V V LF 3810 Item Part No Qty Description Serial Numbers Notes 1 123138 1 Hood Assembly 5000082 Seal 5001412 AR Fiberglass Metal Bond Repair Kit 2 132713 1 Body Panel Assembly R H 2WD Units 3 1000153 1 Body Panel Assembly R H 4WD Units 4 132714 1 Body Panel Assembly L H 2WD Units 5 1000154 1 Body Panel Assembly L H 4WD Units 6 132792 1 Rear Body Panel Assembly 7 367061 1 Seal 8 366952 2 Plate 9 340552 1 Bracket L H Pivot 10 366950 2 Link 11 366883 2 Latch Soft 12 340553 1 Bracket R H Pivot 13 340592 1 Lever Latch Disengage 14 366951 2 Link 15 164101 1 Bracket Assembly Latch Rod 16 366919 2 Plate
119. per is held at 90 Note Avoid Excessive tightening or damage may occur to bedknife and reel blades Reel must turn freely Figure 3P 13 3 ADJUSTMENTS 3 17 CUTTING MODES 1 The mower may be operated in the fixed mode or the floating mode Fixed mode height of cut ranges from 3 8 2 15 16 in 9 5 75 mm and the mower does not require a front roller unless the terrain is rough and uneven If a front roller is required the roller should be raised 1 4 in 6 mm higher than the rear roller and used for anti scalp purposes only Floating mode requires a front roller If a 2 1 2 in 68 mm solid front roller is used the cutting height will range from 3 8 to 2 1 8 in 9 to 54 mm If a 3 in 76 mm grooved front roller Recommended is used the cutting height will range from 3 8 to 2 1 2 in 9 to 63 mm 3 18 CUTTING HEIGHT FIXED MODE 1 14 To convert the mower from fixed to floating mode remove hardware H from each side of the five mower frames Install a front roller and store hardware H for future conversion to fixed mode To convert the mower from floating to fixed mode assemble hardware H as shown and remove or raise the front roller H Figure 3Q Reposition the rear roller adjuster a For cutting heights from 3 8 to 1 3 4 in 9 to 44 mm use holes M on the mower frame and two holes shown in black of the height adjuster F
120. r 3 8 Heavy 12 443110 6 Nut 3 8 16 Hex 13 452008 6 Flat Washer 3 8 14 340564 2 Bracket Pivot 15 340565 1 Bracket Support 16 132697 1 Stop Assembly Tilt Steering 17 362469 1 Clamp Steering Tower 18 403753 8 Screw 1 4 20 x 1 2 Serr Wash 19 132698 1 Panel Assembly 20 132699 1 Steering Tower Assembly 21 400112 8 Screw 1 4 20 x 1 22 452004 16 Flat Washer 1 4 23 400294 2 Screw 3 8 24 x 3 4 Hex Head 24 444744 4 Locknut 3 8 24 Center 25 446130 8 Lockwasher 1 4 Heavy 26 443102 8 Nut 1 4 20 27 391101 1 Cover Guage 28 444718 2 Locknut 5 16 18 Center 29 365818 1 Cover Tilt Rod 30 164082 1 Water Temperature Guage 447022 3 Lockwasher 6 External Tooth 444304 3 Nut 46 32 447206 2 Lockwasher 8 Internal Tooth 444306 2 Nut 8 32 31 164081 1 Oil Pressure Gauge 32 366670 1 Leak Detection Horn 33 366984 1 Grommet 34 366985 1 Moulding 35 2811547 1 Washer 36 359927 1 Moulding 37 447224 1 Lockwasher 5 8 Internal Tooth 38 404016 4 Screw 3 8 24 x 5 8 Truss Head 39 366751 1 Lamp Yellow 40 400302 2 Screw 3 8 24 x 1 1 2 Hex Head Same Service Parts as Item 30 Change from previous revision 65 LF 3810 Serial No 67827 2000 and Up 16 2 Tilt Steering Assembly Serial No 67828 2435 and Up Part of Fiberglass Floorboard Assembly 66 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 444
121. rease Fitting 120 Change from previous revision 49 1 Rear Roller Part Number 132639 LF 3810 Serial No 67901 All Serial No 67902 All Serial No 67903 All Serial No 67904 All Item Part No Qty Description Serial Numbers Notes 1 132641 1 Tube Assembly 2 3003415 1 Roller Shaft 3 3005156 2 Wear Sleeve 4 3004882 2 Grease Seal 5 338647 2 Grease Seal 6 500534 2 Cup and Cone Bearing Assembly 7 367029 2 Locknut 8 471214 2 Grease Fitting Change from previous revision 121 LF 3810 50 1 Left Reel Assemblies Serial No 67902 All Serial No 67904 All 122 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 Ref 1 Mower Assembly L H 2 123097 1 Top Shield Assembly 3 366836 1 Deflector Grass 4 220321 1 Counterweight L H Reel Assembly 5 10002290 1 Bracket Mower Pivot L H 6 3008359 1 Roller Adjuster Left Side 7 3008360 1 Roller Adjuster Right Side 8 444514 2 Nut 1 2 13 Square 9 443110 4 Nut 3 8 16 10 4010229 4 Screw 3 8 16 x 4 1 4 Hex Head 11 446142 4 Lockwasher 3 8 Heavy 12 366653 3 Washer Special 13 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 14 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 15 366827 2 Spacer Lift Yoke Pivot 16 400408 1 Screw 1 2 13 x 1 1 2 Hex Head 17 453011 4 Flat Washer 3 8 18 452012 3 Flat Washer 1 2 19 446154 2 Lockwasher 1 2 Heavy 20 445612 2
122. switch A Turn ignition to RUN Connect jumper wire across flow Replace GreenSentry module if horn does not sound switch connector GreenSentry light should illuminate Wait about three minutes and unplug jumper wire 6 GreenSentry Leak Detection Check Symptom Horn sounds with GreenSentry switch in OFF TEST position but does not sound when GreenSentry light lit If GreenSentry light remains lit after removing jumper wire and horn does not sound replace horn 3 Float Switch Check Test and Remedy Unplug wires from flow switch A Symptom GreenSentry light remains lit horn sounds and float switch C Connect jumper wire across flow but no leak is detected switch connector GreenSentry light should illuminate Connect a jumper wire across flow switch connectors Test and Remedy Remove float switch C Check Horn should sound instantly and the GreenSentry light that oil level is full in main tank Fill tank if necessary will latch on Reinstall float switch and turn ignition to RUN Replace GreenSentry module if above conditions do not If symptom remains unplug float switch from wire occur harness Turn ignition to RUN and if symptoms stop replace float switch If problem still exists remove disassemble and clean flow switch A 4 Flow Switch Check Symptom GreenSentry light not lit during lift lower cycle Horn sounds with GreenSentry switch in OFF TEST position Test and Remedy Check GreenSentry bulb
123. t 5 1000149 1 Tube Center Reel Valve Return Filter 6 1000157 1 Tube Fan Motor to Return Filter 7 132740 2 Hose 8 339993 2 Adaptor Straight 9 339910 4 O Ring 10 132710 1 Valve Easy Ride 11 132771 1 Tee Special 12 132772 1 Tube Center Reel Valve Bypass 13 162561 2 Valve Backlap 14 123164 1 Tube Ctr Valve Bypass Return Tube 15 340103 2 Tee Branch 16 367186 1 Clamp Pipe 17 340271 2 Tee Run 18 444708 1 Nut 1 4 20 Center Lock 19 400118 1 Screw 1 4 20 x 1 3 4 Hex Head 20 340270 1 Tee Run 21 339908 4 O Ring 22 1000155 1 Tube Right Wing Left Wing Reel Valve 23 340072 2 Adaptor 90 24 132769 1 Tube Wing Reel Valve Bypass 25 123165 1 Tube Bypass to Tee 26 340067 2 Adaptor 90 27 363030 2 Cap Dust 28 364945 2 Fitting Diagnostic 29 340096 1 Tee Branch 30 1000239 1 Hose Easy Ride Valve Return 31 340061 4 Adaptor 90 32 339909 1 O Ring gt Change from previous revision 103 LF 3810 Serial No All 38 1 Front Traction and Steering Hydraulics the Front of the As Viewed From Machine Steering Valve 104 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 339979 3 Adaptor Straight 2 339974 2 Adaptor Straight 3 132754 1 Hose Steering Out to Lift Valve 4 132755 1 Hose Pump to Steering Valve 5 132756 1 Hose Aux Steering to Lift Valve 6 132757 1 Hose Right Turn 7 132758 1 Hose Le
124. t Time Delay Relay K12 Crosscut Timer Relay K13 Center Mow Solenoid K14 Left Wing Mow Solenoid K15 Right Wing Mow Solenoid K16 Center Backlap Solenoid K17 Left Wing Backlap Solenoid K18 Right Wing Solenoid K19 Right Wing Lift Solenoid K20 Center Lift Solenoid K21 Left Wing Solenoid K22 AWD Solenoid K23 Fan Motor Solenoid L1 Left Side Light Option L2 Left Front Light Option L3 Right Front Light Option L4 Right Side Light Option L5 Engine Oil Light L6 Charge Filter Light L7 GreenSentry Light M1 Starter Motor R1 Glow Plugs R2 220 Ohm 25 Watt Resister R3 75 Ohm 1 Watt Resistor SW1 Ignition Switch SW2 Main Reel Switch SW3 Seat Switch SWA Brake Switch SW5 Neutral Start Switch SW6 Backlap Switch SW7 Center Reel Switch SW8 Left Wing Reel Switch SW9 Right Wing Reel Switch SW10 Lift Switch SW11 Lower Switch SW12 Left Front Arm Switch SW13 Right Front Arm Switch SW14 4WD Switch SW15 4WD Reverse Switch SW16 Low Charge Pressure Switch SW17 Charge Filter Delta Pressure Switch SW18 Light Switch SW19 Glow Plug Switch SW20 Engine Temperature Switch SW21 GreenSentry Flow Switch SW22 GreenSentry Horn Switch SW23 GreenSentry Float Switch SW24 Left Wing Arm Switch SW25 Right Wing Arm Switch U1 Alternator U2 Water Temperature Gauge U3 Engine Oil Pressure Gauge UA Volt Meter U5 Hour Meter U6 Fuel G
125. tailed records a Keep the equipment clean 4 2 ENGINE b Keep all moving parts properly adjusted and lubricated c Replace worn or damaged parts before operating the machine d Keep all fluids at their proper levels e Keep shields in place and all hardware securely fastened f Keep tires properly inflated 3 Do not wear jewelry or loose fitting clothing when making adjustments or repairs 4 Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components 5 Recycle or dispose of all hazardous materials batteries fuel lubricants anti freeze etc according to local state or federal regulations IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with this tractor Read the engine manual carefully until you are familiar with the operation and maintenance of the engine Proper attention to the engine manufacturer s directions will assure maximum service life of the engine To order replacement engine manuals contact the engine manufacturer The proper break in of a new engine can make a considerable difference to the performance and life of the engine During the break in period Textron Turf Care And Specialty Products recommends the following 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140 F 60 C prior to operation at full load 4 3 ENGINE OIL
126. tch Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operate the engine without proper ventilation Fuel is highly flammable handle with care Keep the engine clean Allow the engine to cool before storing and always remove the ignition key Disengage all drives and engage parking brake before starting the engine motor Start the engine only when sitting in operator s seat never while standing beside the unit Equipment must comply with the latest federal state and local requirements when driven or transported on public roads Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury Operate the machine across the face horizontally not up and down the face of the slopes vertically To prevent tipping or loss of control do not start or stop suddenly reduce speed when making sharp turns Use caution when changing direction on slopes Always use the seat belt when operating tractors equipped with a ROPS Never use a seat belt when operating tractors without a ROPS Keep legs arms and body inside compartment while the vehicle is in motion the seating This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses It is not intended for use on rough terrain or long grasses 4 SAFETY 1 1 2 IMPORTANT SAFETY NOTES A This safe
127. the open position A WARNING To prevent injury never remove the gas springs from the operator s platform without first supporting the platform Do not raise front lift arms when the operators platform is opened The platform could be forced into the closed position causing bodily injury or damage to operators platform 3 3 MANUAL LOWERING VALVE Figure 3A 1 To lower the front lift arms manually when the engine is not operating slowly turn the lift release knobs C clockwise until mowers are on the ground Then turn counterclockwise finger tight 2 Manual Lowering valve can be located behind and above the right front tire Figure 3B 3 4 ENGINE ALTERNATOR BELT ADJUSTMENTS 3 Inspect and adjust new belt after first ten hours of operation Adjust every 100 hours thereafter Adjust alternator pulley so belt deflects 1 4 to 5 16 6 8 mm with a 20 Ib push at midpoint between pulleys See engine manual If tension is incorrect loosen alternator mounting bolts E and adjust alternator until proper belt tension is achieved 3 5 REEL DRIVE BELT 1 4 TO 5 16 6 TO 8 MM LF012 Figure 3C The reel drive belts must be readjusted whenever the reel motor is removed 1 Remove belt cover and make sure the drive belt is prop erly positioned over the drive motor and reel pulley CAUTION
128. ty alert symbol is used to alert you to potential hazards DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury and property damage It may also be used to alert against unsafe practices For pictorial clarity some illustrations in this manual may show shields guards or plates open or removed Under no circumstances should this equipment be operated without these devices securely fastened in place A WARNING The Interlock System on this tractor prevents the tractor from starting unless the brake lever is engaged main reel switch is off and traction pedal is in neutral The system will stop the engine if the operator leaves the seat without engaging the parking brake and setting the mower switch off NEVER operate tractor unless the Interlock System is working A WARNING 1 Before leaving the operator s position for any reason Return traction pedal to neutral Disengage all drives Lower all implements to the ground Engage parking brake Stop engine and remove the ignition key sonn 2 Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine K
129. ventilation Check the reel and bedknife to determine if backlapping or grinding will restore the cutting edge If wear or damage is beyond the point where they can be corrected by the lapping process they must be reground To backlap 1 Lower reels to the ground disengage all drives engage parking brake and shut off the engine 2 Adjust the reel to bedknife 3 Set main reel switch and individual reel switches to OFF 4 Open the operators platform and set the backlap switch to Backlap 5 Close platform start the engine set the throttle to SLOW and the main reel switch to ON a Set reel switch to REVERSE rotation for reel being lapped b Adjust the backlap speed controls The center and front mowers use backlap valve A at the left front of the tractor The wing mowers use valve B above and behind the left front tire c Apply lapping compound with a long handled brush along the entire length of the reel A 180 grit compound is recommended 4 19 TIRES d Continue lapping and at the same time make a fine adjustment on the reel and bedknife until there is a uniform clearance along the full length of the cutting edges 6 Repeat the entire process for each of the other reels Carefully and thoroughly remove all lapping compound from reel and bedknife before running reel in forward direction 7 Disengage all reel switches Shut off engine and set backlap switch to MOW or forward rotation
130. x 3 4 Hex Head 25 446142 6 Lockwasher 3 8 Heavy 26 4580839 2 Retaining Ring External 27 403766 4 Screw 4 40 x 3 4 SI Pn Brass 28 340566 2 Cylinder Lift 557766 1 Seal Repair Kit Gold Star Cylinder 5003664 1 Seal Repair Kit HDM Cylinders 29 5000018 1 L H Front Lift Yoke Includes Decal 30 5000019 1 R H Front Lift Yoke Not Shown Includes Decal 31 366870 2 e Bushing 32 444762 2 Locknut 3 8 16 Center 33 471214 4 Grease Fitting 34 473164 2 Cable Tie 35 400272 2 Screw 3 8 16 x 2 1 4 Hex Head Change from previous revision 93 LF 3810 32 1 Center Lift Arm Serial No All LF 3810 Item Part No Qty Description Serial Numbers Notes 1 5002150 1 Lift Arm Center Includes Decals 2 444762 1 Locknut 3 8 16 Center 3 123125 1 Plug Assembly Spring 4 365001 2 Bushing 5 340523 1 Oylinder Lift For Seal Repair Kit 557767 1 Seal Repair Kit Gold Star Cylinder 5003658 1 Seal Kit HDM Cylinders 6 164089 1 Pin Assembly 7 1002005 1 Pin Assembly Cylinder 1 8 340575 1 Plug Spring 9 3005577 3 Pin Cylinder 10 460052 2 Cotter Pin 3 16x 1 1 2 11 460312 1 Hair Pin 12 471214 3 Grease Fitting 13 325690 1 Pin Clevis 14 455004 2 Flat Washer 15 347985 2 Flat Washer 16 458039 2 Retaining Ring External 17 471227 1 Grease Fitting 45 18 443814 1 Nut 7 16 14 Jam 19 400258 2 Screw 3 8 16 x 3 4 Hex Head
131. x Head 14 446130 2 Lockwasher 1 4 Heavy 15 2810346 1 Engine Oil Filter Included with Engine 16 555501 1 Joint Pipe Included with Engine 17 473142 2 Cable Tie Not Shown Change from previous revision 81 LF 3810 Serial No All 24 1 Engine Mounting N SR 82 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 132679 1 Engine Kubota V 1505 2 553020 e Muffler Gasket 555693 1 Coupler Solenoid Not Shown 557981 1 Assembly Coupler Not Shown 3 447214 1 Lockwasher 5 16 Internal Tooth 4 1002430 1 Mounting Assembly 5 3001043 2 Bushing 6 220323 1 Pulley Engine 7 5000026 1 Coupling Kit 8 164106 1 Mounting Bracket Rear of Engine 9 366879 2 Engine Isolator 10 446136 8 Lockwasher 5 16 Heavy 11 443106 4 Nut 5 16 18 Hex 12 363485 12 Lockwasher M10 13 366884 12 Bolt M10 1 25 x 20MM 14 400186 4 Screw 5 16 18 x 7 8 Hex Head 15 400274 1 Screw 3 8 16 x 2 1 2 Hex Head 16 446142 1 Lockwasher 3 8 Heavy 17 367031 2 Flat Washer Special 18 444762 2 Locknut 3 8 16 Center Serial No 67827 1601 1988 19 1004612 1 Wire Harness Engine Serial No 67828 1601 2407 Serial No 67827 1989 1999 19 4106321 1 Wire Harness Engine Serial No 67828 2408 2434 Serial No 67827 2000 and U 19 4113879 1 Wire Harness Engine Serial No 67828 2435 and Up 558019 1 e Resistor 75 Ohm 1 Watt 367224 4 e Cover Terminal
132. xternal Tooth 444310 1 e Nut 10 24 Hex 13 365943 1 Fuel Guage 446002 2 e Lockwasher 6 External Tooth 444304 2 Nut 6 32 447206 2 Lockwasher 8 Internal Tooth 444310 2 Nut 8 32 Hex 14 416909 11 Screw 10 1 2 C R Pan Head 15 361406 1 Switch Toggle 16 366751 1 Indicator Light Yellow gt Change from previous revision 47 LF 3810 Serial No All 8 1 Relay Mounting Panel 48 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 3002405 1 Plate Relay Mounting 2 366759 1 Module GreenSentry 3 365020 1 Relay Seat Time Delay 4 365963 6 Relay Normally Open 5 3000367 1 Timer Lift 6 3001372 1 Switch Backlap 7 338601 1 Circuit Breaker 10 Amp 8 338558 1 Circuit Breaker 30 Amp 9 3001307 2 Relay Normally Closed 10 364774 2 Boot Circuit Breaker 11 446118 12 Lockwasher 10 Heavy 12 444310 12 Nut 10 24 Hex 13 403910 12 Screw 10 24 x 1 2 Truss Head 14 400110 2 Screw 1 4 20 x 7 8 Hex Head 15 443102 2 Nut 1 4 20 16 446130 2 Lockwasher 1 4 Heavy gt Change from previous revision 49 LF 3810 9 1 Throttle Lever Serial No All 50 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 164185 1 Bracket Assembly Throttle Mounting 2 132695 1 Throttle Lever Assembly 3 326731 1 Knob 4 351956 1 Spring Throttle Pivot 5 366960 1 Plate Backup 6 360885
133. y 1 ame ad 7 vid H oe SH y 1 i ma SI te T I d s nes via LNOH i basa I ni ame i I i lo exl i K W i a I I SATA ea na a REM a Ace a O amb Bad y cellule ie ne EN EE TOE I 155 LF 3810 Serial No All 72 1 O Ring Chart W X W X W X O Ring Face TT O Ring B W Seal Size Dash Size O Ring Face IT O Ring Boss W O Ring ES LE O Ring Boss Seal Size Dash Size Seal Size Dash Size W X W I Y W X X W X Y i Wer O Ring F J T O Ring N M WX a a Ring Face E Ring Not A O Ring Face AT L O Ring Boss Seal Ba O Ring Face Necie O Ring Face I T TH O Ring Not Seal Size O Ring Face Dash Size Seal Size Seal Size O Ring Face Needed Seal Size Seal Size X X W W W X WA W X Y O Ring Face TL O Ring Face O Ring Face TL O Ring Face O Ring Face T T T_ O Ring Face Seal Size Seal Size Seal Size Seal Size Seal Size O Ring Face Seal Size Seal Size w TT w NM X w DC W X Y W X O Ring Face JT O Ring Face W X Y TT Seal Size Seal Size O Ring Face dk E O Ring Face O Ring Face O Hing Face Seal Size O Ring Boss Seal Size Seal Size Ss Dash Size O 2 W X W WX W X W O Ring Face 1 L o Ring Face Y W X Y O Ring Face 1 L o Ring Not Seal Size Seal Size TTT X Seal Size Needed O Ring Face T O Ring Face Seal Size O Ring Face Seal Size Seal Size Seal Size W X Y Z O Ring Face T TE O Ring Face Seal Size Seal Size O Ring Face O Ri
134. y and positive terminal o Keep sparks and flames away from on discharged battery 6 the battery 3 Connect the BLACK cable from negative Do not short circuit battery posts terminal on good battery to frame of 7 7 Do not touch frame or negative a Leone with discharged battery terminal when working on positive gi A WARNING 5 terminal pr 9 Serum or ateraten o 18 esas 44 WARNING pana Radiator is under pressure Remove 8 cap slowly to avoid personal injury DAILY SERVICE INSTRUCTIONS aT E Maintain ea naar recovery nk between FU Hor and O M A Gan nea eee EEN Ze oli ech Ume you siop for tu 5 hen red signal reaches service leve Then ren Indicator Grease all actor pivot pont every 50 Hre Bead operators manual for detailed service Itrvetone 16 Do not raise front lift arms when the operator s platform is opened The platform could be forced into the closed position causing bodily injury A WARNING ale o A WARNING a To prevent burns do not touch muffler or muffler shield Es Temperatures may exceed 150 F 66 C e 36 LF 3810 Item Part No Qty Description Serial Numbers Notes 1 3000075 1 Decal Platform Caution 2 3002363 1 Decal Backlap 3 361947 2 Decal Lift Spring Warning 4 3005122 1 Decal T

LF-3810 - Jacobsen

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