VSD Series Quick Start Guide - Johnson Controls
Contents
1. 12 General Upon receipt of the unit verify that the catalog number and unit options stated on the shipping container match those stated on the order purchase form Inspect the equipment upon delivery Report any carton damage to the carrier prior to accepting the delivery Have this information noted on the freight bill Johnson Controls is not responsible for damage incurred in shipping Unpacking Remove all packing material from the unit Be sure to remove all packing material from lug location Also make sure no packing material is left behind that would block the airflow to the fan Check the unit for any signs of shipping damage If damage to the product is found after unpacking report it to the freight company Retain the packing materials for the carrier to review Storage It is recommended that the unit be stored in its original shipping box crate until it is to be installed The unit should be stored in a location where The ambient temperature is between 40 F and 158 F 40 C and 70 C The relative humidity is between 0 and 95 non condensing The environment is dry clean and non corrosive The unit will not be subjected to high shock or vibration conditions Mandatory Ground Wiring See Appendix D on Page 18 Be sure to pull low impendance ground wiring from customer power to drive and ground wire from drive to motor Motor Ground Inside Motor Conduit Box Utili2. D1 3 Run Permisive Step 2 Static check drive SCR IGBT DC Bus per Static Check Damper Interlock Page 20 and 21 Default Step 3 Start up Wizard Remote Input Application 24 Vdc Control Step 4 Set Interlock Start P1 2 1 Programmable Options 0 Normal start with Interlock 1 Interlock start from one D1 2 D1 6 D1 3 Default Damper Actuator OPTA2 Slot B 2 Interlock start and timeout supervision If feedback is Input Terminals not given in timeout request the unit will not start 3 Delay start from Run command Closes on Run Default ks i i Note Interlock damper controller works in drive or bypass 8 A 24 Vde Step 5 Select Hand to test motor rotation 8 A 125 Vac 4 A 250 Vac Step 6 To verify proper motor rotation press start and to increase speed in Hand mode D1 3 Default Step 7 To run in Remote Auto mode run Remote Auto Hit stop Hit twice enter Send START Signal from Field Controller to start drive Figure 12 Programming Example 16 For more information visit www johnsoncontrols com LIT 1201858 Johnson Jj Controls Powered by Eaton s Technology VSD Series Quick Start Guide November 2009 Appendix C Interlock Damper Start Example Interlock Damper Start Example Using PID Duct Static Control Signal Max WC 2 5 Slot A Main WC 0 0 Actual Setpt WC 2 0 12 To Drive Damper Interlock Terminals A1 1 0 10 A1 1 Default Set PT
3. This should read OL ohms 6 Pulse Diode Mai Inverter Section Bridge Rectifier ain Converter Section Contactor B DC Bus Dynamic Braking Output Transistors Capacitors Transistor IGBT Section Figure 25 Schematic for Static Checks Sample for Frames 4 and 5 26 For more information visit www johnsoncontrols com LIT 1201858 Johnson A i Controls VSD Series Quick Start Guide Powered by Eaton s Technology November 2009 Appendix Fault and Warning Codes Table 10 Fault and Warning Codes Solutions Fault Code Fault pM Cause in its Check loading Overcurrent lumens delete fa NORENIFER EI ne Series drive has detected high current 24xl output due to sudden heavy load increase short in the motor short in the cables to the motor unsuitable motor Check motor Check cables Make the deceleration time longer Use brake chopper and brake resistor standard on some models available as options on others Correct utility supply voltage level is too high Overvoltage The DC link voltage has exceeded its high limit due to too short a deceleration time high voltage levels or surges in the utility supply Ground Earth Fault Current sensing indicates that the sum of motor phase currents is not zero insulation failure in motor or motor cables 5 Charging Switch The charging switch was open when the START command was given due to faulty operation component failu
4. Decrease the motor load If no motor overload exists check the temperature model parameters Check the motor check for a loose belt broken coupling or load problems Confirm underload parameter settings Upon reset of this fault the VSD Series drive will automatically reload the parameter default settings Check all parameter settings after reset If the fault reoccurs contact your Johnson Controls distributor 2b Microprocessor watchdog faulty operation Reset the fault and restart If the fault reoccurs contact fault component failure your Johnson Controls distributor LIT 1201858 For more information visit www johnsoncontrols com 27 Appendix Fault and Warning Codes continued Table 10 Fault and Warning Codes Solutions continued Fault Code Possible Cause Start up prevented Start up of the drive has been prevented Check Start Enable Interlock settings 29 Thermistor fault The thermistor input of an option board has detected a Check the motor cooling and the motor loading high motor temperature Check the thermistor connection If the thermistor input of an option board is not being used it must be short circuited 31 IGBT temperature hardware IGBT Inverter Bridge overtemperature protection has Check loading detected high short term overload current Check motor size 32 Fan cooling The VSD Series cooling fan did not start when Contact your Johnson Controls distributor commande
5. 50 hp NEMA Type 3R 480V AC Variable Frequency Drive Contactor Overload behind drive cover si 24V DC Motor Overload Terminal Block Optional 3rd Contactor S1 Switch Motor Ground Stud provided for drive isolation Figure 7 Identification of NEMA Type 12 and NEMA Type 3R Components Note You will need to consult the electrical schematic supplied with the drive and the appropriate wiring diagram in Appendix D Table 4 VSD Series NEMA Type 12 Enclosed IntelliPass Drive Table 5 VSD Series NEMA Type 3R Enclosed IntelliPass Drive Dimensions Dimensions Drive Enclosure Approximate Dimensions in Drive Enclosure Approximate Dimensions in Horsepower VT Box Inches mm Horsepower VT Box Inches mm B je B je 208V 1 15 hp FR6 16 92 29 00 18 60 208V 1 15 hp FR6 21 05 33 00 19 57 230V 1 15 hp 4 FR6 429 8 736 6 472 4 230V 1 15 hp 534 7 838 2 497 0 480V 1 30 hp FR6 480V 1 30 hp 575V 3 30 hp FR6 575V 3 30 hp 208V 20 30 hp FR6 FR7 2092 4000 19 10 o E cu fee ons 230V 20 30 hp 531 3 1016 0 485 1 p 480V 40 75 hp 480V 40 75 hp 575V 40 50 hp 575V 40 50 hp 208V 40 60 hp FR8 C 30 92 52 00 19 10 208V 40 60 hp FR8 C 37 73 58 09 20 08 230V 40 60 hp 785 3 1320 8 485 1 230V 40 60 hp 958 3 1475 5 510 0 480V 100 150 hp 480V 100 150 hp Floor Stands
6. P1 10 7 Preset Speed 7 Figure 20 Parameter Menu Structure Example Figure 19 Main Menu Navigation 20 For more information visit www johnsoncontrols com LIT 1201858 Johnson Controls Powered by Eaton s Technology VSD Series Quick Start Guide November 2009 Appendix G Start Up Wizard Start Up Wizard Duct Static Building Static Pressure Control Temperature Control Generic PI Upon initial power up the Start Up Wizard guides the commissioner through the basic VSD Series setup The Start Up Wizard may be set to function upon power up by setting parameter P5 5 3 or by pressing the STOP RESET button for 5 seconds while in the Operate Menu The display will read Start Up Wizard Activate after 5b seconds UP WIZARD Start of the Start Up Wizard PRESS ENTER LANGUAGE Language selection enter J APPLICATION 5 Duct Building Pressure Temperature Generic PI REMOTE INPUT D enter oJ SETUP STARTS By pressing setup will start PRESS ENTER By pressing the setup will be stopped ENGLISH U5 METRIC UNITS US Metric units are used only in Duct us Building Pressure and Temperature applications enter oJ MOTOR NP CURRENT Motor Name Plate current in Amps XX X A Default will vary depending enter oJ on drive size MOTOR NP VOLTAGE XXX V XX X A Motor Name Plate voltage in Volts XXX V Default is same as drive nominal voltage enter J Continued Figure 21 Start Up
7. Johnson H VSD Series Quick Start Guide Controls Powered by Eaton s Technology November 2009 Appendix F Main Menu Navigation Main Menu Navigation Parameter Menu Structure Example C9 M1 Programming M1 Programming Menu G1 1 See Figure 3 Menu Navigation Up Arrow The up arrow advances to the next menu item For example pressing the up arrow once will advance from M1 to M2 Down Arrow The down arrow backs up to the previous menu item For example pressing the down arrow once will back up from M2 to M1 Right Arrow The right arrow will advance to the next level in the menu For example pressing the right arrow once will advance from M2 to R2 1 Left Arrow The left arrow will back up one level in the menu structure For example pressing the left arrow once will back up from R2 1 to M2 G1x M2 Keypad Control R2 1 Keypad Reference P2 x Stop Button Active M3 Active Faults A3 1 Active Fault 1 Operation Days 13 1 13 Zero Speed A3 x Active Fault x M4 Fault History H4 1 Most Recent Fault LE Operation Days T4 1 13 Zero Speed H4 1 x Oldest Saved Fault M5 System Menu 55 1 Language 5 2 Application 5 3 Copy Parameters 55 4 Compare Parameters 5 5 Security 55 6 Keypad Settings 5 7 Hardware Settings 55 8 System Information 6 Expander Boards G6 1 Slot A Board G6 5 Slot E Board M7 Mlonitor V7 1 Actual Speed V7 2 Output Frequency V7 3 Speed Setpoint V7 4 Motor
8. Use a flat blade screwdriver to carefully remove the low voltage 1 0 terminal block 21 Reinsert the I O terminal block into the control board 22 Terminate control wiring to the OPTA9 and OPTA2 board Terminals 1 26 Note Use 1 8 flat blade A CAUTION e Run 110 Vac and 24 control wiring in separate conduit Communication wire to be shielded RS 232 keypad cable must be less then 25 feet to prevent nuisance trips Optional Spacer Heater Drive Motor Ground Ground F Bypass E Contactor Starter 4 P 111 Overload Coralie 312 MERE 3L3 Reset Reference Output Analog Input Voltage Range 0 10V DC Customer Ground Ground i Analog Input Current i Range 4 20 mA 2 Control Voltage Output Ground Start Stop External Fault Reversing Run Permisive Damper Interlock Starter DIN1 DIN3 Common OPTB5 Relay Control Voltage Output Slot C Ground RY1 Drive Run 14 Speed Select 1 Fire Mode Bypass Overload Fault DIN6 Common xs i Output Frequency RY2 Bypass Analog Output I I I 2 26 Digital Output Ready 26 OPTA2 Slot B Relay Output 1 RY3 OL1 Reset p Pp in Note See Figure 3 5 Relay Output 2 for Dip X1 X2 Faul X3 X6 Switch OPTB5 Slot C Drive Run settings Ec Drive Power terminals Off On 7 factory 2 Bypass connections Located Inside OL1 Reset Door Cover NIIN N
9. ui Bur qe uNY 920N uonoeuuo 1030 A S920N uonoeuuo JAMO 2 SNINOONI Figure 16 LIT 1201858 For more information visit www johnsoncontrols com 18 Johnson Controls Powered by Eaton s Technology VSD Series Quick Start Guide November 2009 Appendix E Keypad Navigation Keypad Navigation run D e ready ByPass Mode D when flashing O eG e O Figure 17 Keypad and Display One Touch Operate Menu Navigation Note Freq Ref Up HOA OFF MODE OR HAND MODE Up and down arrows are used to A adjust speed setpoint Monitor Display Monitor Display HOA AUTO MODE Navigation Left Navigation Right e Up and down arrows are used to adjust Pl Setpoint Freq Ref Down Password Programming Menu Note While in Programming M1 Parameters Menu the display will automatically return to default Operate Menu display after 1 minute M4 Fault History of inactivity Time can be adjusted with Parameter P5 6 3 Exit Operate Menu by navigating to Programming display and M2 Keypad Control pressing ENTER button or simply M3 Active Faults press ENTER button 1 second Acknowledgement password value if defined M5 System Menu M6 Expander Boards M7 Monitor Return to Operate or time delay See User Manual LIT 1201828 for complete parameter list Figure 18 Operate Menu Navigation LIT 1201858 For more information visit www johnsoncontrols com 19
10. 2 RMS Analog Outputs Output Frequency 0 f max 0 20 mA Default 500 Resistor to be Added for 0 10V DC Applications Remote Input Duct Static Building Static Pressure Control Temperature Generic PI Analog Input 0 10V DC Factory Default Source Auto Com 4 20 mA Default Setpoint Software Selectable in Start Up Wizard PI Feedback Pressure 0 10V DC Out 0 10V DC Transducer Connection Com GND Com Pressure Transducer PI Feedback Sensor Used for the following 24V DC Power CRBDICSHONS Duct Static PI Feedback Pressure Com GND 4 20 mA Pressure Transducer Pressure Transducer Figure 10 Wiring Diagrams Default For more information visit www johnsoncontrols com Building Static Pressure Control Temperature Generic Pl Card is programmable for a 0 10V DC with change in jumper Add X6 jumper on Board from A B to C D 15 Johnson JJ VSD Series Quick Start Guide Controls Powered by Eaton s Technology November 2009 Appendix B Interlock Damper Start Example Interlock Damper Start Example Using 4 20 mA Control Signal y Field OPTA9 Slot A Controller To Drive Damper Terminals Interlock Terminals A1 2 Speed A1 2 Ref 24 Vdc Control Close Terminal 6 8 to start VFD Figure 11 Interlock Damper Start Example with Remote 4 20 mA Application Step 1 Wire Load Line Digital In Out per example and verify voltage and amperage
11. Common Note Optional Communication Cards can be supplied with the Drive or as a Field Option X2 Jumper Setting Analog Input 2 2 Oto 20mA ABCD to 10V ABC Current Input 2125 Voltage Input e 0 to 10V Voltage Input 0 to 10V Differential X1 Jumper Setting Analog Input 1 ABCD 0to20mA ABCD Current Input o Figure 2 X6 Jumper Setting Analog Output 1 A01 Powered by Eaton s Technology 0 to 10V Differential Voltage Input 10 to 10V Voltage Input ABCD Voltage Input 10 to 10V Bu Voltage Input e e Current 0to20mA ABCD Output HEHE 0 to 10V ABCD Output e BK Voltage Es X3 Jumper Setting CMA and CMB Grounding CMB Connected to Ground CMA Connected to Ground CMB Isolated from Ground CMA Isolated from Ground CMB and CMA Internally 5 Connected and Isolated from Ground Designates Default Jumper Settings Figure 3 Option Board A9 Location and Settings Start Up Wizard See Appendix G For more information visit www johnsoncontrols com LIT 1201858 Johnson Controls Powered by Eaton s Technology VSD Series Quick Start Guide November 2009 NEMA Type 1 IntelliPass IntelliDisconnect Drive b Circuit Breaker Endplate Circuit Breaker Extension Bar Circuit Breaker E 2v DC Power Supply Ribbon Cable Hinge Optional 3rd Input Contactor Output amp Bypass Contactor Contacto
12. DO NOT RUN CONTROL WIRING in same conduit with power wiring Provide low impedance ground connection to drive chassis DO NOT CONNECT B B R terminal Reserved for Braking Resistor only 7 Connect the incoming power leads to circuit breaker terminals labeled L1 L2 and L3 8 Using the torque wrench tighten each terminal to the torque value found in the appropriate user s manual supplied with the drive Connect the power ground wire to the ground stud Connect motor ground to ground stud Setting Space Heater 10 If applicable set the space heater See the space heater user s manual supplied with the drive p Note The space heater is used to prevent condensation from LL x damaging the equipment when the drive is not operating Lie ed T OFF Space Heater Temperature Setting LIT 1201858 For more information visit www johnsoncontrols com 11 Johnson VSD Series Quick Start Guide Controls Enclosed NEMA Type 12 3R Table 6 Bypass Power Wiring Instructions NEMA Type 12 3R continued Motor Wiring 11 Use your first and second fingers and simultaneously push down to release the two orange retaining clips one on each side of the 24V DC motor overload terminal block If necessary use a flat blade screwdriver to carefully Bypass Contactor remove the terminal block in a straight plane to avoid Assembly damaging it Setting Motor Overload 13 Lift to open the cover on the
13. Output Analog Input Voltage Range 0 10V DC Ground Analog Input Current Range 4 20 mA Control Voltage Output Ground Start Stop External Fault Run Permisive Damper Interlock DIN1 DIN3 Common Control Voltage Output Ground Speed Select 1 Fire Mode Bypass Overload Fault Output Frequency Analog Output Digital Output Ready RE RY3 OL 1 Reset V OPTA2 Slot B Relay Output 1 Run Relay Output 2 Fault Contactor Note All 2 23 25 PTB5 Drive Power P terminals Off On 5 i are factory connections LO oo 1 H only 28 29 26 Located Inside 2 Door Cover OPTB5 Slot C Drive Run Output Contactor Overload Relay Manual Reset See Figure 3 for Dip X1 X2 X3 X6 Switch settings OPTC2 Slot D or E Shield 5V Supply Voltage RxD TxD Minus RxD TxD Plus Bus Common OPTC4 Slot 51 orE Lonworks 23 OSHIELD Shield Note Optional COMM cards can be supplied with the drive or as a field option Figure 6 VSD Series IntelliPass with Three Contactors For more information visit www johnsoncontrols com LIT 1201858 Johnson Pi Controls Powered by Eaton s Technology VSD Series Quick Start Guide November 2009 NEMA Type 1 IntelliPass IntelliDisconnect Drive able 3 Bypass Power Wiring Instructions NEMA Type 1 continued Static Check 27 Make sure power is off and perform stat
14. Pi Controls November 2009 Powered by Eaton s Technology VSD Series Quick Start Guide NEMA Type 1 12 Open Drives 1 250 HP Table 1 Control Wiring Instructions continued Power Wiring If conduit is being used attach the wiring plate to it Pass the motor and input power wires cables through the holes of the wiring plate If shielded cable is used connect the shields of the input line power cable and the motor cable to the motor and power ground terminals of the VSD Series drive Power Wiring Grounding 7 Wire power terminals motor terminals and grounding terminals per diagram Power and Motor leads must be in separate conduit Note Do not wire motor loads to B B4 R This will cause damage GROUND WIRING Run motor cables in separate conduit DO NOT RUN CONTROL WIRES in same conduit Cables sized per NEC Provide low impedance ground between drive and motor Utility Drive Motor Ground Inside Motor Conduit Box IMPORTANT Improper grounding could result in damage to the motor and or drive and could void warranty Control Wiring 8 Wire the control terminals following the details for the specific option boards shown on the following pages Note For ease of access the option board terminal blocks can be unplugged for wiring Note If using conduit or Seal Tite for control wiring for Frame 4 you must order NEMA Type 12 kit ce LIT 1201858 For more information visit www johnsoncontr
15. Speed V7 5 Motor Current V7 6 Motor Torque V7 7 Motor Power V7 8 Motor Voltage V7 9 DC Bus Voltage V7 10 Unit Temperature V7 11 Motor Temperature V7 12 A Al 1 V7 13 A Al 2 V7 14 DI 1 DI 2 DI 3 V7 15 DI 4 DI 5 DI 6 V7 16 DO 1 RO 1 RO 2 V7 17 A AO 1 V7 18 ActFaultCode V7 19 ActWarnCode V7 20 Status Word V7 21 Pl Setpoint V7 22 Pl Input V7 23 V7 24 Pl Output V7 25 RO 1 RO 2 RO 3 G7 26 Multimonitor M8 Operate Mode O1 Output Frequency O2 Actual Speed Ox Motor Temperature G1 1 Quick Setup P1 1 1 Minimum Frequency P1 1 2 Maximum Frequency P1 1 26 Pl Contr I Time G1 2 Input Signals P1 2 1 Start Mode P1 2 2 Intlk Timeout ill P1 2 15 Setpoint Scale Max G1 3 Output Signals P1 3 1 A AO 1 Function P1 3 2 A AO 1 Filter iji P1 3 21 Start Relay OFF Delay 1 4 Drive Control P1 4 1 Start Function P1 4 2 Stop Function P1 4 3 Brake Choppper G1 5 Prohibit Frequency P1 5 1 Range 1 Low Limit P1 5 13 PH Acc Dec Ramp 1 6 Motor Control P1 6 1 Motor Control Mode P1 6 2 V Hz Optimization iil P1 6 12 Identification G1 7 Protections P1 7 1 Input Phase Supv P1 7 2 4 mA Fault Response ijl P1 7 19 Automatic Restart G1 8 Fieldbus P1 8 1 FB Data Out 1 P1 8 2 FB Data Out 2 P1 8 8 FB Data Out 8 1 9 PI Control P1 9 1 Setpoint Min P1 9 2 Setpoint Max 1 9 14 Auto S Curve Time 1 10 Preset Speed P1 10 1 Preset Speed 1 P1 10 2 Preset Speed 2
16. available on Box C only and can be purchased and shipped separately o Stands available on C only be purchased shipped separately as kit as kit NEMA Type 12 NEMA Type 3R Figure 8 VSD Series Enclosed Drive Dimensions 10 For more information visit www johnsoncontrols com LIT 1201858 Johnson Jl Controls Powered by Eaton s Technology VSD Series Quick Start Guide November 2009 Enclosed NEMA Type 12 3R Table 6 Bypass Power Wiring Instructions NEMA Type 12 3R Mounting Drive Keypad Cable Circuit Circuit Mount driv r dimensions Page 10 Breaker Breaker SUE Extension Bar Set Screw Verify that the main power source is removed upstream Remove the keypad cable from the drive Remove the screws from the drive cover and remove the cover A CAUTION The circuit breaker extension bar is sharp and can cause injury 5 Calibrate the circuit breaker amperage so it is 1 25 times the value on the motor nameplate by turning the red set screw located below the circuit breaker extension bar See the circuit breaker user s manual supplied with the drive Power and Ground Wiring ncoming ower 6 Using a Greenlee conduit cutter recommended cut three Power Leads Ground Wire holes in the drive s enclosure for the incoming power motor and low voltage control leads POWER WIRING Note Power motor and control leads must each be located in separate conduit
17. motor overload and use a 1 8 flat blade screwdriver to set the overload amperage to match the value on the motor nameplate 14 Turn the auto manual reset factory default is manual on the motor overload 90 to the auto position Motor Wiring 15 Connect the motor leads to the motor overload terminals labeled 1TA 1 and 1TC 16 Using the appropriate metric Allen wrench 2 5 mm 3 mm or 4 mm tighten each overload terminal per the specifications in the contactor user s manual MOTOR WIRING An SAE allen wrench will damage the terminals and the motor overload will need to be replaced not covered by warranty 17 Using the torque wrench tighten each terminal to the torque value found in the appropriate user s manual supplied with the drive 18 Reinsert the motor overload terminal block 19 Connect the motor ground wire to the ground stud Note Run motor cables in separate conduit Do not run control wires in same conduit Size motor leads per NEC Provide low impedance ground 12 For more information visit www johnsoncontrols com Powered by Eaton s Technology November 2009 Orange AM Retaining Clips Auto Manual Reset Bypass Contactor Assembly LIT 1201858 Johnson pi Controls Powered by Eaton s Technology VSD Series Quick Start Guide November 2009 Enclosed NEMA Type 12 3R Table 6 Bypass Power Wiring Instructions NEMA Type 12 3R continued Control Wiring 20
18. 9 1015 58140 11195 uowwo9 ENIG LNIC ooj 1e1u Jadweq UNY M3luvis YIUMS 9X EX jeep M ZX LX iq 404 T ni 98S 9310N mee ieu yu Bof punoJ5 0 1 poc punoJr A01 0 Jawojsny 1ndu DEC MOIOVINOO ET WV NNSIS jeuondo jeuondo p 8 v LOIS 6 180 TEMA 1 771 f u NM 13538 w NVW cid AN T38 NEM walls SINOWYVH GALNNOW I 1 10 310W33M WNOLLdO 1 1 aa amp 310W33 WNOLLdO MOLOVINOO punojr punog YALYVLS SJO Ioede aseud JOO 9 Buls 40 Buljesg 10 aie pue 9sou 5 y g g 01199uu02 JON u m g uonoouuo PUNOIDH eouepeduyJ SISSeu JAN Jed pezigs 01 uonoeuuo punoip eouepeduuJ Se qe JAMO JO 041002 ung JAN Jed pezig 01 sajqes eJ M Se qe 10310 A JO 0431002 UUAA uny 10 JINPUOZ e1e N Ul se qe2 JOJO UNY 10 jeza
19. ING High Voltage is present on L1 L2 L3 B B BT T1 T2 T3 Starting Drive 26 Make sure that the drive s 3rd contactor S1 switch if present is in the ON position shown in OFF position Note The bypass mode operates with the switch in the OFF position however the drive will not run Yet the keypad will operate 27 Reinsert the keypad cable and control board on small drives Starting Drive 28 Close the drive door and turn the circuit breaker handle in a clockwise direction 29 Go to Appendix E for keypad operation Note If the circuit breaker latch is locked use a flat blade screwdriver to turn the screw to release the handle A WARNING High Voltage Always work with another person Be sure equipment is properly grounded Wear safety glasses Start Up Wizard See Appendix G 14 For more information visit www johnsoncontrols com LIT 1201858 Johnson AJ Controls Powered by Eaton s Technology November 2009 VSD Series Quick Start Guide Appendix A Main Control Board Wiring Main Control Board Wiring Default in Slot A and B Digital Input 24V DC OPTA9 Slot A Close Terminal 6 8 to Start VFD Damper External Interlock Control Relay Outputs 22 21 Opens on Run Default 2 Slot B 22 23 Closes on Run Default CR Ratings 8A 24V DC 24 25 Opens on Fault Default 4A 125V DC 25 26 Closes on Fault Default 8A 250V AC Continuous Capacity lt
20. ININ 13 53 2 218 Auxiliary contacts customer use rated 10 Amps at 600V AC aa 5V Supply Voltage Lonworks R F RxD TxD Minus peter 3 4 a RxD TxD Plus Bus Common OSHIELD Shield Motor Motor On Inverter On Bypass Note Optional COMM cards can be supplied supplied with the drive or as a field option Figure 9 LIT 1201858 For more information visit www johnsoncontrols com 13 vos VSD Series Quick Start Guide nn E Powered by Eaton s Technology November 2009 Enclosed NEMA Type 12 3R Table 6 Bypass Power Wiring Instructions NEMA Type 12 3R continued Static Check High Voltage 23 Usea Phillips screwdriver to remove all the faceplate n Faceplate screws on the high voltage faceplate and remove the faceplate Note Location of the screws may vary from the drive E j Optional Bottom illustrated There may be screws securing a bottom faceplate 1 ary Faceplate which also need to be removed E NI Static Check L1 L2 L3 B B BT T1 T2 T3 24 Make sure power is off and perform static checks as FEN s described in Table 7 for the converter Table 8 E for the inverter and Table 9 for the DC bus Refer to Page 21 Appendix H Note Static check shown is for L3 and B terminals 25 Once the pre power static checks are completed reinstall the drive s outer and side covers tightening all the screws A WARN
21. Johnson Controls Powered by Eaton s Technology November 2009 VSD Series Quick Start Guide VSD Series Quick Start Guide n E EM Li ER af 4 Open Drive Bypass Drive IMPORTANT This guide is intended to provide a quick reference to the VSD Series drive s Application Software features for start up programming and service It does not replace the need to thoroughly read and understand the User Manual Table of Contents Description Page NEMA Type 1 12 Open Drives 1 250 2 NEMA Type 1 IntelliPass IntelliDisconnect Drive 5 Enclosed NEMA Type 12 3R 10 Appendix A Main Control Board Wiring 15 Appendix B Interlock Damper Start Example Using 4 20 mA Control Signal 16 Appendix C Interlock Damper Start Example Using PID Duct Static Control Signal 17 Appendix D Bypass Wiring Diagram 18 Appendix E Keypad Navigation 19 Appendix F Main Menu Navigation 20 Appendix G Start Up Wizard 21 Appendix Static Checking 25 Appendix Fault and Warning Codes 27 Technical Support Phone Numbers Branch 800 281 3792 Option 1 Third Party ABCS DIST 800 445 4757 Option 1 LIT 1201858 B Os 5 NEMA Type 3R
22. Keypad Default Error 24 Vdc Control Power Close Terminal Actual PI Feedback Pressure 618 to Start VFD A1 1 0 10 Vdc Default 01 1 Figure 13 Interlock Damper Start with PID Duct Static Example mm D1 3 Run Permisive Damper Interlock Step 1 Wire load line digital 1 0 per example and verify l Factory Default voltage and amperage LN s Jumper Step 2 Static check drive SCR IGBT DC Bus per Static Check Page 20 and 21 24 Vdc Control Voltage Step 3 Start up wizard Duct static application Closed Step 4 Select hand to check motor rotation Run on Step 5 Press Start and to increase speed in Hand mode poo Step 6 Select Remote to run in Auto Damper Actuator 8 24 l Input Terminals 8 A 125 Vac Step 7 Tune PID per diagram below A A 250 Vac Figure 14 PI Setpoint Hand Mode M1 Auto Mode M1 P1 1 13 P1 1 15 Output A1 1 A1 1 As 79 Frequency Keypad P10 Parameter Adjustments Motor Pot Motor Pot Fieldbus PID Gain M1 P1 1 20 PID I Time P1 1 21 Actual PI M1 Feedback Fieldbus Min A1 1 A1 2 Max A1 1 A1 2 Ave 1 1 A1 2 Sensor Parameter Adjustments LIT 1201858 Sensor Output Signal Figure 15 PID Flow Chart PID Control D P1 1 22 Ref Rise T 1 1 23 Ref Fall Time P1 1 24 PI Ref Max P1 1 19 PI Ref Min P1 1 18 For more information visit www johnsoncontrols com 17 Powered by Eaton s Technology Controls Johnson Aj V
23. SD Series Quick Start Guide November 2009 Appendix D Bypass Wiring Diagram 3961007 D N ue HEJS 9 qeu3 A1012eJ si 9181S peziDJou3 eq 5 W UNI 1snuu Spo N oin Y UI HA HEIS 0 snonuimnuoo y Jenue A 5 ees CL 01810 8 01 9 95015 e pepunour aq 1sn N s 40310 JAN pue aunso 2u3 seoN 1994 0 5597 e qe ZEZ SH NOlLdO 9133 V SV VO SOUNO NNOD MNOLLGO ALON e1e1edeg ul na ain 041U02 OPA pz pue OLL ung viva SMa ax axu S ON O I viva SANIN axi axu 39VL10A AS 3 aaiHs a 1015 02190 SHYOMNO1 43A09 3QISNI Q31v201 AINO l SSVdA8 AMOLOV3 STVNIAM3L TIY ALON NO 330 M3MOd JANG NOY IAYO IS 9 1015 98190 Linvs OVA 009 SdWV OL Q3lVM Z INdINO AVIY 3SN YSNOLSND NOS SLOVINOO mae O ALL L 1 AVY 8 1015 2 190 v Apeeg eu6iq d indino Bojeuy SSVdA8 NO YALYSANI NO AouenbaJ4 YOLOW SOLON 9NIQ vNIG jjne4 ssed g apo 9114 Wales peeds punol5 0 1 Ee indino eBeyoA
24. Wizard Navigation 1 of 3 Note Use for changing parameter Then press ENTER to save and move forward LIT 1201858 For more information visit www johnsoncontrols com 21 VSD Series Quick Start Guide 22 Steps Johnson JJ Controls Powered by Eaton s Technology NP FREQ Motor Name Plate Frequency default 60 00 Hz 50 00 HZ e MOTOR NP RPA Motor Name Plate Speed 1720 rpm Med RPN N AIN FREQUENCY Drive Minimum Output Frequency default 12 00 Hz 10 00 HZ AOX FREQUENCY Drive Maximum Output Frequency default 60 00 Hz 50 00 AUTO ACCEL TIRE Acceleration time from zero to Max Frequency when running in auto mode and Pl regulator is not active 60 05 default 60 0 seconds AUTO DECEL TIRE Deceleration time from Max Frequency to zero cue when in auto mode and drive is stopped i default 60 0 seconds PI INPUT SOURCE PI Input Feedback Auto source when PI is active Al 1 0 10V DC Al 2 0 20 mA Fieldbus idis default Al 1 PID Input Feedback device min value SENSOR MIN SCALE This value corresponds to the min value of the sensor XXXX output and to P1 2 10 or P1 2 14 not available in Remote Input and Generic PI applications BI 1 FIN Analog Input 1 min value 0 00 OV 0 0 not available in Remote Input and Generic PI applications PID Input Feedback device max value SENSOR SCALE This value corresponds to the max value of the sen
25. ads to each other Note Set the multimeter to the diode function and check each power terminal consecutively with each DC bus terminal as indicated in Table 7 Table 7 Static Checks of Converter DC Bus Termina Powerfemial O O O Muhimeter oe B 1st Overload Check Insert black Insert black Insert black OL Insert red multimeter lead multimeter lead multimeter lead multimeter lead B 2nd Overload Check Insert red Insert red Insert red OE Insert black multimeter lead multimeter lead multimeter lead multimeter lead B 1st Voltage Check Insert black Insert black Insert black 25 55V DC Insert red multimeter lead multimeter lead multimeter lead multimeter lead 1076 B 2nd Voltage Check Insert red Insert red Insert red 25 55V DC Insert black multimeter lead multimeter lead multimeter lead multimeter lead 10 Note Set the multimeter to the diode function and check each motor terminal consecutively with each DC bus terminal as indicated in Table 8 Table 8 Static Checks of Inverter DC Bus Terminal Motor Terminal on Contactor if Bypass or Output Contactor Multimeter B 1st Overload Check Insert black Insert black Insert black OL Insert red multimeter lead multimeter lead multimeter lead multimeter lead B 2nd Overload Check Insert red Insert red Insert red OL Insert black multimeter lead mult
26. ation visit www johnsoncontrols com 23 VSD Series Quick Start Guide Remote Input Application Johnson JJ Controls Powered by Eaton s Technology The Remote Input application uses a slightly different Start Up Wizard 24 Steps 1 to 4 and 6 to are exactly the same New ACCELERATION TIME Acceleration time from min Frequency Steps 12 s to max Frequency DECELERRTIDN TIRE Deceleration time from max Frequency to min Frequenc 50 5 9 P Keypad START SRCE AUTO DI Start Biel START 3 wire Fieldbus A Al 1 STPT SOURCE AUTO A Al 2 Al 81 1 Keypad StPt Fieldbus Start source location Set point of Auto Source Figure 24 Remote Input Start Up Wizard For more information visit www johnsoncontrols com November 2009 LIT 1201858 Johnson Controls Powered by Eaton s Technology VSD Series Quick Start Guide November 2009 Appendix H Static Checking Static Checking Static checking tests the integrity of the power carrying components diodes capacitors and IGBTs within the drive assembly Performing these static checks ensures that no damage occurred during shipping or installation that could cause a failure when the drive Is powered Make sure there is no power to the drive before proceeding with any of the static checks After checking each set of terminals zero out the multimeter by touching the metal tips of the red positive and black negative le
27. contactor user s manual Overlusd Terminals MOTOR WIRING An SAE allen wrench will damage the terminals and the motor overload will need to be replaced not covered by warranty 17 Using the torque wrench tighten each terminal to the torque value found in the appropriate user s manual supplied with the drive Reinsert the motor overload terminal block Grounding 19 Use a flat blade screwdriver to connect the motor ground wire to the ground stud located at either the top or bottom of the drive s enclosure Mandatory Ground connection main power ground must be connected to other ground screws GROUND WIRING Run motor cables in separate conduit DO NOT RUN CONTROL WIRES in same conduit Cables sized per NEC Provide low impedance ground between drive and motor Utility Drive Motor Ground Inside Motor Conduit Box IMPORTANT Improper grounding could result in damage to the motor and or drive and could void warranty LIT 1201858 For more information visit www johnsoncontrols com 7 VSD Series Quick Start Guide johnson Controls Powered by Eaton s Technology November 2009 NEMA Type 1 IntelliPass IntelliDisconnect Drive Table 3 Bypass Power Wiring Instructions NEMA Type 1 continued Setting Overload 20 Lift to open the cover on the motor overload and use a 1 8 flat blade screwdriver to set the overload amperage to match the value on the motor nameplate Turn the auto manual re
28. d 34 CAN bus communication Sent message not acknowledged Ensure that there is another device on the bus with the appropriate configuration Control unit Control unit cannot control the power unit and vise versa Change control unit Device change option board changed Reset different power rating of drive Note No fault time data record Device added option board added Reset drive of different power rating added Note No fault time data record Device removed option board removed Reset drive removed Note No fault time data record Unknown option board or drive Contact your Johnson Controls distributor 7 8 4 IGBT temperature software IGBT Inverter Bridge overtemperature protection has Check loading detected high short term overload current Check motor size 7 4 4 50 Analog input lt 4 mA Current at the analog input is Check the current loop signal source and wiring for signal range 4to 20 mA 4mA control cable is broken or loose signal source has failed External fault Digital input set as an external fault input has been Check source of trigger triggered Keypad communication fault The connection between the control keypad and the VSD Check keypad connection and keypad cable Series drive has been lost 53 Communication bus fault veel master and the communication bus board has failed If installation is correct contact your Johnson Controls distributor Slot fault Defective option board or sl
29. ic checks as described in Table 7 for the converter Table 8 for the inverter and Table 9 for the DC bus Refer to Page 25 Appendix H L1 L2 L3 B B BT T1 T2 T3 Note Static check shown is for L3 and B terminals 28 Once the pre power static checks are completed reinstall the drive s outer and side covers tightening all the screws A WARNING High Voltage is present on L1 L2 L3 B B BT T1 T2 Starting Drive 29 Make sure that the drive s 3rd contactor S1 switch if present is in the ON position shown in OFF position Note The bypass mode operates with the switch in the OFF position however the drive will not run Yet the keypad will operate Starting Drive 30 Turn the circuit breaker handle in a clockwise direction A WARNING High Voltage Handle Circuit Breaker Always work with another person Be sure equipment is properly grounded Wear safety glasses Start Up Wizard See Appendix G LIT 1201858 For more information visit www johnsoncontrols com 9 Johnson lj VSD Series Quick Start Guide Controls Powered by Eaton s Technology November 2009 Enclosed NEMA Type 12 3R Optional NEMA Type 3R Hood Hood not present on NEMA Type 12 drive Power Ground Stud Circuit Breaker Circuit Breaker eye POW ee Supp Handle Optional 3rd Input Contactor Keypad Cable electrical schematic Output amp Bypass Contactor
30. imeter lead multimeter lead multimeter lead B 1st Voltage Check Insert black Insert black Insert black 25 40V DC 10 Insert red multimeter lead multimeter lead multimeter lead multimeter lead B 2nd Voltage Check Insert red Insert red Insert red 25 40V DC 10 Insert black multimeter lead multimeter lead multimeter lead multimeter lead LIT 1201858 For more information visit www johnsoncontrols com 25 Johnson 7l VSD Series Quick Start Guide Controls Powered by Eaton s Technology November 2009 Appendix H Static Checking continued Note Set the multimeter to the ohm function and check the power guround terminal and DC bus terminals as indicated in Table 9 Note Frame 6 and larger use a Hybrid rectifier section Shown in Service Manual Readings will be different when taking measurements from B DC Table 9 Static Checks of DC Bus DC Bus Terminal DC Bus Terminal B Ground Terminal Power Multimeter Reading B4 Overload Check Insert black multimeter lead Not used OL Insert red multimeter lead B 1st Ohm Check Not used Insert red multimeter lead O L Insert black multimeter lead B 2nd Ohm Check Not used Insert red multimeter lead O L Insert black multimeter lead Figure 25 is a detailed schematic to aid in performing the static checks Continuity Test to Ground Test L1 L2 L3 to ground T1 T2 T3 to ground
31. ols com 3 VSD Series Quick Start Guide Johnson H Controls November 2009 NEMA Type 1 12 Open Drives 1 250 HP Table 1 Control Wiring Instructions continued Control Wiring Incoming Power 9 Wire control to the OPTA9 Control Board and OPTA2 Note Drive default is programmed for Damper Interlock Note Option Boards OPTC2 N2 XT SA Bus and OPTCA LonWorks are optional Mandatory Ground Wiring Be sure to pull low impendance ground wiring from customer power to drive and ground wire from drive to motor Motor Ground Inside Motor Conduit Box Utility Note Must pull dedicated ground wire to drive and motor I O Connection Run 110 Vac and 24 Control wiring in separate conduit e Communication wire to be shielded e RS 232 Keypad cable less than 20 feet Data Data Shield EN OPTA9 SIGNAL Slot A X1 Reference Output Analog input Voltage Range 0 10V DC Ground Analog Input Current Range 4 20mA See Figure 3 for Dip X1 X2 X3 X6 Switch settings Control Voltage Output Ground Start Stop External Fault Run Permisive Damper Interlock DIN 1 DIN3 Common Control Voltage Output Ground Speed Select 1 Fire Mode Bypass Overload Fault DIN4 DIN6 Common Output Frequency Analog Output Digital Output Ready OPTA2 Slot B Relay Output 1 Run Relay Output 2 OPTC2 Slot D or E Shield 45V Supply Voltage RxD TxD Minus RxD TxD Plus Bus
32. ot Check that the board is properly installed and seated in 9 1 2 Brake resistor Brake resistor overtemperature protection has detected Set the deceleration time longer overtemperature excessive braking Use an external brake resistor 3 1 2 Encoder fault Note the exceptional Fault data record See Active Fault Check encoder channel connections Menu for more information Additional codes Check the encoder board 1 Encoder 1 channel A is missing 2 Encoder 1 channel B is missing 3 Both encoder 1 channels are missing 4 Encoder reversed 3 3 3 5 5 The data connection between the communication bus Check installation slot If installation is correct contact your Johnson Controls distributor 82 BypassOverLoad The motor has been overloaded while connected to the Decrease the motor load bypass Disable the Current Imbalance feature see the IT manual Controls Powered by Eaton s Technology Controls Group 2009 Johnson Controls 507 E Michigan Street All Rights Reserved PO Box 423 Printed in USA LIT 1201858 www johnsoncontrols com November 2009 Milwaukee WI 53201
33. r Overload Manual Auto Reset 24V DC Motor Overload Terminal Block Ground Studs ntelliPass only Drive Enclosure Endplate located at bottom Optional 3rd Contactor S1 Switch provided for drive isolation Figure 4 Identification of NEMA Type 1 Components Table 2 VSD Series NEMA Type 1 IntelliPass IntelliDisconnect Drive Dimensions Drive Approximate Approx Distance Horsepower VT Dimensions in Weight Between Inches mm in Ibs kg Drives in Inches mm 208V 1 3 5 04 18 25 13 24 21 9 5 5 3 134 6 230V 1 3 128 464 336 480V 1 7 1 2 hp 208V 5 7 1 2 hp 5 50 23 25 1324 35 159 5 144 8 230V 5 10 hp 140 591 336 480V 10 20 hp 208V 10 20 hp FR6 7 50 29 38 15 25 67 30 4 7 5 190 5 230V 15 and 20 hp 191 746 387 480V 25 40 hp 208V 25and30hp FR7 9 10 37 53 15 25 108 49 0 9 0 228 6 230V 25 and 30 hp 231 953 387 480V 50 75 hp D If mounting two or more IntelliPass Drives next to each other make sure to use the proper spacing between the drives for hinged door operation Figure 5 VSD Series IntelliPass IntelliDisconnect Drive Dimensions LIT 1201858 For more information visit www johnsoncontrols com 5 Johnson Jl VSD Series Quick Start Guide Controls Powered by Eaton s Technology November 2009 NEMA Type 1 IntelliPass IntelliDisconnect Drive Table 3 Bypas
34. re Add input impedance to limit surges Check motor and motor cables Reset the fault and restart Should the fault re occur contact your Johnson Controls distributor mE Emergency stop An Emergency stop signal was received from one ofthe Determine reason for the Emergency stop and remedy it digital inputs Saturation trip defective component motor or motor cable short System fault component failure faulty operation Note exceptional fault data record see Active Fault Menu for more information Undervoltage DC link voltage is less than the minimum safe operating voltage limit most probable cause too low a utility supply voltage VSD Series internal fault Cannot be reset from the keypad Switch off power IF THE PROBLEM IS NOT IN THE MOTOR ORITS CABLES DO NOT RE CONNECT POWER Contact your Johnson Controls distributor If this fault appears simultaneously with Fault 1 check the motor and motor cables Reset the fault and restart Should the fault re occur contact your Johnson Controls distributor If there was a supply voltage loss or dip reset the fault and restart the VSD Series drive Check the supply voltage If it was within specification at the time of the fault an internal failure has occurred Contact your Johnson Controls distributor 10 Input line supervision Input line phase is low or missing Check the utility supply voltage cables and connections e front phase supervi
35. s Power Wiring Instructions NEMA Type 1 Mounting Drive Mount drive per dimensions See Page 5 Verify that the main power source is removed upstream Using a flat blade screwdriver remove the four screws securing the outer cover of the drive and remove the cover Outer Cover Using the same screwdriver remove the two center screws securing the side cover A Two Screws on Make sure there is adequate room and open the hinged Side Cover side cover Power Wiring 6 Using a flat blade screwdriver remove the screws securing the endplate at the bottom of the drive enclosure and remove the endplate Using a Greenlee conduit cutter recommended cut one or more holes in the endplate located at the bottom of the drive s enclosure for the motor and power leads Bottom Endplate Note If bringing the power leads in through the top of the drive s enclosure go to step 8 If not proceed to step 10 Power Wiring 8 Using a flat blade screwdriver remove the screws securing the endplate for the circuit breaker enclosure and remove the endplate Circuit Breaker Endplate Using a Greenlee conduit cutter recommended cut one hole in the circuit breaker endplate for the power leads Power Wiring l ncoming 10 Calibrate the circuit breaker amperage so it is 1 25 times Power Leads i Circuit Breaker the amperage on the motor nameplate by turning the Terminals red set screw located below the circuit breaker e
36. set factory default is manual on the motor overload 90 to the auto position Control Wiring 22 Use a flat blade screwdriver to carefully remove the low voltage I O terminal block Insert the incoming control leads into the terminal block Refer to the electrical schematic supplied with the drive Reinsert the I O terminal block into the control board Verify that all other wires to the terminal block are connected Terminate control wiring to the OPTA9 and OPTA2 board Terminals 1 26 23 24 25 26 CONTROL WIRING Run 110 Vac and 24 control wiring in separate conduit Communication wire must be shielded RS 232 keypad cable must be less then 25 feet Auxiliary contacts for customer use rated 10 Amps at 600V AC R F 3 4 3 4 Motor Motor On Inverter On Bypass F Bypass Contactor L1 L2 Auto Manual Reset Drive Motor Ground Ground Starter 1 LINE FUSES Tra 20 da ap tat Lo E ray 2 fa ol B 75 L3 Line CONTACTOR Incoming Power 23 1 Optional Optional 10V Vin GND Lin Lin 24Vout GND DIN1 DIN2 DIN3 CMA 24Vout GND DIN4 DIN5 DIN6 CMB Lout Lout DO1 Customer Ground 2 Blo N gt Reversing Starter OPTB5 Relay Slot C RY1 Drive Run 22 3123 RY2 Bypass L3 Tri L1 112 12 173 113 OPTA9 SIGNAL Slot A Reference
37. sion Current sensing indicates that there is no current in one Check the motor cables connections and motor motor phase no brake resistor installed brake resistor is broken brake chopper failure Brake chopper supervision Check the brake resistor If the resistor is ok the chopper is faulty Contact your Johnson Controls distributor VSD Series under Heatsink temperature is under 10 C Provide supplemental heating or relocate the VSD Series temperature drive to a warmer location VSD Series overtemperature Heatsink temperature is over 90 C motor or load mechanical failure load too high stall parameter settings incorrect motor is overloaded motor overheating has been detected by VSD Series motor temperature model Motor overtem perature Motor underload EEPROM checksum fault 23 mechanical or load problem underload parameter settings incorrect ul Motor stalled Parameter save fault faulty operation component failure An overtemperature warning is issued when the heatsink temperature exceeds 85 C a fault occurs at 90 C Check for the correct amount and unrestricted flow of cooling air Check the heatsink for dust or dirt buildup Check the highest ambient temperature level Make sure that the switching frequency is not set too high in relation to the ambient temperature and motor load Check the motor mechanical system and load level Confirm the stall parameter settings
38. sor XXX X output and to P1 2 11 or P1 2 15 not available in Remote Input and Generic PI applications HI 1 FX Analog Input 1 max value 100 0095 10V 100 00 not available in Remote Input and Generic PI applications Continued Figure 22 Start Up Wizard Navigation 2 of 3 For more information visit www johnsoncontrols com November 2009 LIT 1201858 Johnson Aj i Controls Powered by Eaton s Technology VSD Series Quick Start Guide November 2009 PI CONTR P GBIN PI control gain value Steps E default will vary depending on application e PI CONTR I TIRE PI control integration time default 30 00 second 30 00 lt PI STPT PI Setpoint if source is fieldbus not available in Remote Input application 8 e Jump to x REPEAT SETUPP no EO SETUP DONE Q3 PRESS ENTER When keypad is used for copying parameters to or from another drive NEW PRESS ENTER COPY PARAMETERS no ss COPY FROM KEYPAD no EO DOWNLOADING UR COPY TO AESPRD no EO UPLOADING UR OPERATE MENU DEFALLT PAGE Figure 23 Start Up Wizard Navigation 3 of 3 Note Start Up Wizard can be cancelled with the STOP RESET button If pressed the text EXIT is shown on the display along with No and Yes Note In Pressure Control application inverse selection is an option LIT 1201858 For more inform
39. ty Drive For more information visit www johnsoncontrols com 1 Johnson Mi VSD Series Quick Start Guide Controls Powered by Eaton s Technology November 2009 NEMA Type 1 12 Open Drives 1 250 HP Table 1 Control Wiring Instructions Mounting Drive 1 Mount Drive See Table below for dimensions Knockouts Figure 1 VSD Series Open Drive Dimensions Medi hp VT Approximate Dimensions in Inches mm His FR4 230V 3 4 3 12 9 12 3 11 5 7 5 5 0 5 0 3 9 11 327 313 292 190 126 128 100 13 3 5 E 5 7 1 2 Lu Lu La um 71 2 15 Lu Lu La Wa Ma Wo s o um 1 10 15 22 0 21 3 20 4 9 3 6 7 7 7 480V 20 30 558 541 519 237 168 171 195 Um i18 yn i 24 8 24 2 23 3 10 1 7 5 77 2 630 614 591 257 68 189 237 190 18 35 29 7 28 8 28 4 Dru 11 0 11 2 10 0 127 8 45 3 44 1 m 3 5 4 18 9 15 7 7 4 321 9 FR10 44 33 5 23 6 23 6 16 7 9 47 550 7 ERHCEERDEIEEEELIE Power Wiring Notice Do not discard the plastic bag containing the wiring plate 2 Remove the bottom cover by rotating the cover toward you on the base hinges then lifting the cover away from the base Power Wiring 3 Locate the plastic bag shipped with the drive containing the wiring plate and remove the wiring plate 2 For more information visit www johnsoncontrols com LIT 1201858 Johnson
40. xtension bar See the circuit breaker user s manual supplied with the drive Connect the incoming power leads to circuit breaker terminals labeled L1 L2 and L3 Cables sized per NEC ao Breaker e crew Using the torque wrench tighten each terminal to the torque value found in the appropriate user s manual supplied with the drive POWER WIRING Circuit Breaker 5 Run cabling in separate metal conduit or wiring tray DO NOT RUN CONTROL WIRING with incoming power wiring Provide low impedance ground connection to drive chassis DO NOT CONNECT to B B R terminals 6 For more information visit www johnsoncontrols com LIT 1201858 Johnson YG Controls Powered by Eaton s Technology VSD Series Quick Start Guide November 2009 NEMA Type 1 IntelliPass IntelliDisconnect Drive Table 3 Bypass Power Wiring Instructions NEMA Type 1 continued Motor Wiring 13 Use your first and second fingers and simultaneously push down to release the two orange retaining clips one on each side of the 24V DC motor overload terminal block If necessary use a flat blade screwdriver to carefully remove the terminal block in a straight plane to avoid damaging it Motor Wiring 15 Connect the motor leads to the motor overload terminals labeled 1TA 1 and 1TC 16 Using the appropriate metric Allen wrench 2 5 mm 3 mm or 4 mm tighten each overload terminal per the specifications in the
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