PDF: LSA Experimental
Contents
1. Legacy PartNumber Legacy Model Number Mounting Location Orion Replacement Model Number Orion Series Pictoral View 01 0770054 01 A650PG28 01 0770054 03 A650PR28 01 0771110 03 7111003 P 01 0771110 04 7111004 Within Dogg 01 0770001 42 W1285PG28 Faring NOTE Not to be mounted on exterior of aircraft 01 0770001 52 W1285PR28 01 0771105 03 7110503 01 0771105 04 7110504 01 0770054 00 A650PG14 01 0770054 02 A650PR14 i p ORION650E 01 0771110 01 7111001 Series 01 0771110 02 7111002 Within 01 0770001 41 W1285PG14 Faring NOTE Not to be mounted on exterior of aircraft 01 0770001 51 W1285PR14 01 0771105 01 7110501 01 0771105 02 7110502 01 0770054 01 A650PG28 01 0770054 03 A650PR28 01 0771110 03 7111003 01 0771110 04 7111004 od OR6502G OR6502R 01 0770001 42 W1285PG28 oume m 01 0770001 52 W1285PR28 E 01 0771105 03 7110503 01 0771105 04 7110504 01 0770054 00 A650PG14 01 0770054 02 A650PR14 M ORION650 01 0771110 01 7111001 Series 01 0771110 02 7111002 er 1 OR6501G OR6501R 01 0770001 41 W128514 SHE 01 0770001 51 W128514 01 0771105 01 7110501 01 0771105 02 7110502 01 0790006 03 A600PR28 01 0790006 01 A600PG28 Winati H ORION6002G ORION6002R 01 0790340 03 9034003 01 0790340 04 9034004 01 0790006 00 A600PR14 ORION600 01 0790006 02 600 014 Series H ase ORION6001G ORION6001R 01 0790340 01 9034001 01 0790340 02 9034002 01 0772. Position 1 28VDC White Position 2 Ground Black A500A SERIES A500A Series combination strobe tail navigation light is used when the wingtip anti collision lights are mounted in an enclosure and can t provide 360 of strobe coverage It is a direct replacement for the standard tail position light Available in a radio shielded version Voltage 14 or 28 and mounting horizontal or vertical must be specified when ordering Model Part Description Approvals A500AV14 01 0770024 00 Vertical mount 14 VDC FAA PMA FAA TSO C30b A500AH14 01 0770024 02 Horizontal mount 14 VDC FAA PMA FAA TSO C30b A500AVD1 01 0770024 04 Vertical mount radio shielded 14 VDC FAA PMA FAA TSO C30b A500AHD1 01 0770024 06 Horizontal mount radio shielded 14 VDC FAA PMA FAA TSO C30b Dimensions 5 Drawing Weight f Current Draw 9 9 H x Dia LED Colors 0 3 Ibs 1 7 48mm x Aviation 70024 136gm 1 5 38mm 14 VDC White Glass ENTE All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals CLO yA WHELEN HOW TO CHOOSE A POWER SUPPLY AND ABOUT COMETFLASH The power supply needed depends on the application and the mounting location Model HDACF Series is a fuselage mounted
3. Quantity Model Description 1 each HDACF 01 0770028 05 Power supply Wingtip strobe LED position light 1 each 9034001 01 0790340 01 14 VDC Red Wingtip strobe LED position light 1 each 9034002 01 0790340 02 14 VDC Green Note Model 90340 can be an alternate to Model 0R6001G 0R6001R 1 each HD60 01 0750206 00 Installation package Standard Winatip MODEL 9034002 tw _ MODEL HDACF FOR AIRCRAFT WITH ENCLOSED WINGTIP If the position and strobe lights are mounted under a clear fairing a third tail strobe is required The following is recommended Quantity Model Part Description 1 each HDACF 01 0770028 05 Power supply 1 each 7111001 01 0771110 01 LED Wingtip light 14 VDC Green 1 each 7111002 01 0771110 02 LED Wingtip light 14 VDC Red 1 each A500AV14 01 0770024 00 Tail position strobe light assembly 1 each HDT390 01 0750205 00 Installation package Note Model A650PG14 A650PR14 can be an alternate to Model 711100 fora strobe LED solution MODEL 7111001 MODEL 7111002 MODEL HDACF All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals ENGINEERING COMPANY INC 51 Winthrop Road Chester CT 06412 Phone 860 526 9504 Fax 860 526 2009 www whelen com i
4. 8 500 13mm Environmentally tested and certified to RTCA DO 160G standards m 1 000 25 600 15mm Sem Drawina Weiaht Dimensions Current Draw Position Anti Collision yer 9 9 HxWxL 12V 28V LED colors LED color See Red left Clear 90725 aem dimension 2 dd E and Aviation White Hard coated 9 drawing pon Green right Polycarbonate 2 150 Amm Model Part Description Approvals OR6501G 01 0790725 01 Wingtip PTA Green 12 V FAA TSO C96a Class TSO C30c Type II OR6501R 01 0790725 02 Wingtip PTA Red 12 V FAA TSO C96a Class 111 TSO C30c Type Dimensions OR6502G 01 0790725 11 Wingtip PTA Green 28 V FAA TSO C96a Class 111 TSO C30c Type II 3x 150 4 OR6502R 01 0790725 12 Wingtip PTA Red 28 V FAA TSO C96a Class TSO C30c Type Note 100 Deg C s Hole nisde FAR SPEC um 3 K A Technical Standard Order TSO is a minimum i performance standard and does equal compliance i SO with the applicable Federal Aviation Regulations In I 1 750 fact other manufacturers produce TSO approved alle 44mm items with operational characteristics that contradict pom 5mm 18mm the FARs Whelen designs products as FAR SPEC 4 95 Federal Aviation Regulations Specified Lighting pm 100mm FAR SPEC is compliant with all applicable FAR s emm making your installation legal nstallers must follow the approved guidance n for installation of the pro
5. HORIZONTAL ANGLE Model Part Description Type Current Draw Approvals PLED462L 01 0790623 20 46 Landing Ad Super LED Spot Light drop in 10 Horizontal 2 6 Amps PLED461L 01 0790623 10 replacement amp 10 Vertical 14 VDC Available LED Drawing Weight Dimensions Dia x W Lenses Colors 1 0 Ibs 5 65 Round x 2 25 face Clear Hard coated AaB 454 gm to screw terminal white Polycarbonate Replacement Outer Lens 68 3971577A30 PAR 46 PLED462L GE4553 LANDING LIGHT 300 LED 50 LED 50 Halogen All non FAA approved parts in this catalog are signified by a in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals WHELEN 71685 SERIES LED RECOGNITION LANDING LIGHT ASSEMBLY 71685 Series LED Recognition Landing light assembly Available with a polycarbonate 30 optic spreader lens for taxiing Model Part Description Approvals 7168500 01 0771685 00 28 VDC 7168501 01 0771685 01 14 VDC Dimensions DEED Drawing Weight Current Draw 9 9 HxWxD LED colors l 1 0 amps 1 2 07 53mm x 14 VDC Polycarbonate 71685 0 28 Ibs 3 64 93mm x White 30 optic spreader 0 979 25mm 0 43 amps lens 28 VDC 71125 SERIES LED RECOGNITION LIGHT
6. 35mm x 71325 2 1 45 37mm 029 709 928 White Clear Polycarbonate 9 center to center mounting holes All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however 18 installation of these parts on U S Type Certificated products will require FAA approvals WHELEN MET MODEL 71700 FLASHER ASSEMBLY Model 71700 is an electronic light flasher for use with Whelen LED Exterior lighting products The flasher operates two outputs steady on or will flash outputs alternately This has the operating ability to handle up to 5 amps of power Model 71700 Part 01 0771700 00 2 Outputs Alternating or Steady On 5 Amps Max Number of Outlets Total Output Rating On Time Polycarbonate Drawing 71700 Weight 0 14 Ibs 64gm DimensionsHxWxL_ Current Draw 54 14mm x 2 04 14 or 28VDC 52mm x 2 74 70mm Nominal Combined Alternating Flash Rate 90 FPM 4 10 FPM OS SERIES Model Part Description Approvals OSCOEDCR 01 066A086132 White interior light with Clear lens White interior light with Clear lens and 45 angled OACOEDCR 01 066A584132 Chrome plated bezel Drawing 6A086 6A584 Weight 0 21 Ibs 95gm Lenses Colors Red Green Polycarbonate Dimensions Current Available LED exp HxWxL Draw Ho Lemm x 0
7. 45 amps 1 6 41mm x 14 VDC 4 6 116mm INSTALLATION CABLE Cable kits include all required connectors for hooking up the strobe light to the power supply Warning placards and the installation service manual are included Kits do not include switches or breakers Model Part Dimensions Dia Description HS5 01 0750215 00 5 16 gauge 3 C shielded Cable kit HT10 01 0750218 00 10 16 gauge 3 C shielded Cable kit HS30 01 0750214 00 0 275 0 05 Ibs 30 16 gauge 3 C shielded Cable kit 7mm per HD60 01 0750206 00 linear foot 90 16 gauge 3 C shielded Cable kit NSN HDT390 01 0750205 00 90 16 gauge 3 C shielded Cable kit HT 01 0750216 00 Install kit only no cable or connectors REPLACEMENT PARTS Replacement connector kits and assemblies for cables Model Part Description Approvals A441 01 043001 1 00 3 Position male connector with pin kit A442 01 0410823 00 3 Position female connector with socket kit A444 02 0230007 00 2 Position male connector with pin ass y A446 02 0230085 00 2 Position female connector with socket ass y A447 01 0417808 00 4 position make connector with pins A448 01 0417808 01 4 position female connector with sockets A448 All non FAA approved parts in this catalog are signified by a in the approval column Parts without FAA approval may still be purchased however i
8. 71125 series LED Recognition lights are designed to provide supplemental lighting for a wide variety of aircraft applications Low current draw low heat long life and no EMI RFI Perfect for vibration prone areas Several different beam spreads available Designed to replace the Whelen A775 series Item ships with flying leads Version with an integrated MS connector also available Can be used in conjunction with 71115 flasher control assembly Contact your OEM for installation information Model Description Approvals 7112510 01 0771125 10 10 degree beam pattern 14 VDC 7112511 01 0771125 11 20 degree beam pattern 14 VDC FAA PMA 7112512 01 0771125 12 90 degree beam pattern 14 VDC Dimensions DEED Drawing Weight Current Draw 9 9 HxWxD LED colors 1 95 50mm x Polycarbonate 0 3 Ibs 3 25 88mm x 0 9 amps 14 F 2 71125 136gm 1 25 32mm VDC White 30 G overall 71325 SERIES Model 71325 is an LED Recognition Exterior illumination product It is an updated version of Model 71092 Recognition light 2008 Catalog Model 71325 exceeds light output of 71092 three fold Unit ships with 7 inch wires into A447 style pin connector Optimized for 28 VDC will operate from 14 28VDC Model Description Approvals 7132500 01 0271325 00 LED Recognition light Dimensions 5 Drawing Weight Current Draw 9 9 WxDxH LED colors 2 56 65mm x 1 38
9. Capacitors inside the light are charged up to a til relatively high voltage roughly 300 volts for small strobes then discharged via a trigger to r create a bright burst of light can be used aircraft One or more strobe lights can be used The or 75 projected light is required since July 18 1977 LED DE LEDs are solid state devices These products operate on a square wavelength which creates higher visibility with longer on time LEDs lifespan far outlive that of conventional halogen and strobe units All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals mC yz WHELEN ORION 600 SERIES ORION650E POSITION ANTI COLLISION LIGHTHEAD Whelen Engineering is proud to introduce the NEW ORION600 Series of FAA TSO ETSO approved LED aviation lighting Incorporating the latest state of the art LED Technology avail able in an all inclusive package the 600 series eliminates the need for external flasher boxes Hush mountable for a wide variety of applications with minimal integration and easily retrofitable to the Whelen legacy strobe products The ORION600 series is quite simply the brightest form of LED anti collision and position lighting available Replaceable hard coated polycarbonate lens to ma
10. Federal Aviation Regulations In 2X juni 1 00 UE MIS fact other manufacturers produce TSO approved Hole Diameter is 125 ony items with operational characteristics that contradict conf i the FARs Whelen designs products as FAR SPEC Federal Aviation Regulations Specified Lighting __ 947 175 FAR SPEC is compliant with all applicable FAR s g 1 125 56mm 44mm making your installation legal eee TITLE Installers must follow the approved guidance Ti i for installation of the product to be FAR SPEC compliant Mounting Pattern 2x 125 THRU For Install with 4 Screws E 01 150 MIN Certified Testing Labratory Results TS 44mm BK T 22mm vul VERTICAL MOUNT Whelen ORION500 Series Os Oe FAA 23 1401 Minimum Requirements HV oO 5 M4 G O in 100 For TSO and FAR Compliant 5 d M M M 40 a BW m Horizontal Angle Degrees All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals WHELEN LEGACY SERI ES amp ORI ON SERI ES CROSSOVER CHART NOTE Items in red will require extra wiring for Anti Collision function of Orion Series
11. LED lights are time and field tested for reliability and long life performance under the tough conditions required by Fire Emergency DOT and Law Enforcement professionals around the world Parmetheus PAR 46 Super LED lights are a drop in replacement for outdated halogen or HID lamps Lightweight low current and moisture resistant they provide stable light output for thousands of operating hours Moisture resistant providing stable light output for thousands of trouble free operating hours Direct replacement for outdated PAR 46 Halogen amp HID lamps Available in a landing version Convenient drop in design for ease of installation Power wiring attaches to brass screw terminals Weight is virtually identical to previous PAR 46 lamps Assembly design includes clocking notch Polycarbonate replaceable hard coated outer lens Whelen TIR Total Internal Reflector technology combines spot and flood optical combination resulting in superior intensity and effectiveness APPROVED Landing Light PLED462L Low current and lightweight AMECA CERTIFIED TESTING LABRATORY RESULTS Metal heat dissipating coated housing 0 DEGREES ABOVE HORIZONTAL PLANE Proudly designed and manufactured in the USA 50000 200 watt ERE w M oon LM A 25000 Y fH es S E A 10min Teledyne BEAM CANDLE POWER th S N
12. power supply that will power two or three lights Model A490ATSC Series is designed for installation adjacent to the strobe lighthead and will power one light assembly Model A490TCF Series is the most economical power supply when adding only one light It mounts adjacent to the strobe lighthead assembly not legal for light output with Red strobe light Most other Whelen power supplies are application specific contact factory for details Unless otherwise noted all power supplies are CometFlash Whelen Engineering is proud to have introduced the CometFlash CF a major advancement in the field of safety lighting By pulsing the flash tube four times in rapid suc cession the effective on time of the strobe is increased from 2 1000 of a second to 4 10 of a second This increases your airplane s visibility The development of the CometFlash reflects Whelen s dedication to safety HDACF SERIES STROBE POWER SUPPLY NSN 6210 14456688 Model HDACF Series provides simultaneous flashing alternate flashing or both It will operate one two or three strobe lightheads Operating the wingtip strobes in the alternating mode will provide an accumulated 42 joules of power to each light When in the simultaneous mode the accumulated power to each light is 21 joules In the three light mode the wingtips will flash simultaneous at an accumulated 21 joules each they alternate with a third light operating at an accumulated 42 joules On the trigger selector ou
13. state of the art milling machines CNC lathes and screw machines to make the precision parts required for our products 2 High Speed Screw Machines Robotic Five Axis 48 Pallet Milling Center 15 Milling and Turning Centers ERIC TI LEM Lg A 8 All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals AID RC yee QUALITY CONTROL AND TESTING Quality Control is maintained throughout the manufacturing process Certified test labs on site facilitate product development and shorten lead times Rain Vibration Dust Environmental e hotometric Chamber Acoustic Chambers Quality Control amp Reliability Testing REPAIR SERVICE AND TRAINING Whelen s repair goal is to get product repaired and back out the door to you within 24 hours Authorized service facilities are located around the globe Training is available not only at the Chester Training Facility but at sites around the country All Whelen Authorized Managing Sales Representatives and technicians return to the f plant several times a year for Repair Service Technician Electronics Technician Technical Support Chester Corporate Training Facility new product introduction and advanced training All non FA
14. 0024 00 A500AV14 Tail Mounted OR5001V 01 0770034 00 A555AV14 01 0770024 01 A500AV28 Tal ORIONS00 ee 54 OR5002V Series i E 01 0770034 01 A555AV28 Mie g All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however 10 installation of these parts on U S Type Certificated products will require FAA approvals WHELEN BA eS NEN 90340 SERIES STROBE ANTI COLLISION LED POSITION LIGHT ASSEMBLY 90340 Series is an all inclusive wingtip mounted strobe anti collision position light assembly utilizing LEDs for both the forward amp tail position lights eliminating the need for a tail mounted position light The LEDs provide a significant reduction in current draw over conventional position light bulbs The strobe light lens assembly is radio shielded for maximum EMI RFI protection Model Part Description Approvals 9034001 01 0790340 01 Position Green 14 VDC TSO C96a Class Il TSO C30c Types II amp III 9034002 01 0790340 02 Position Red 14 VDC FAA TSO C96a Class II TSO C30c Types amp III Dimensions Drawing Weight Current Draw 9 9 HxWxL LED colors 0 60 Ibs Aviation 272gm Exposed Height LED Navigation Light Red oes Su 90340 14 VDC 2 70 69mm x Power Consumption Aviation 0 65 Ibs 1 87 47 49mm x 0 5 amps 14 VDC Green 295
15. 04 ON Aa O N __ b All non FAA approved parts in this catalog are signified by a in the approval column installation of these parts on U S Type Certificated products will require FAA approvals Direct replacement exact footprint for Whelen s Model A650PG PR Series right without replacing the current strobe power supply PART EXPLODED VIEW DESCRIPTION Assembly Position Strobe Light 14V Green 71110 Assembly Position Strobe Light 14V Red 71110 Gasket W 1283 W 1285 A650 Lens Clear Forward Position Light Hardcoat Gasket A427 4 1 4 Thick Assembly Flashtube 6 00 Leads with Grommet Lens Clear Coated A612 Retainer Lens Model 71110 Series Screw 6 32 5 16 PFHMS CSNK 551959 27 Assembly Position Strobe Light 28V Green 71110 Assembly Position Strobe Light 28V Red 71110 Parts without FAA approval may still be purchased however WHELEN OPEN HOLE IN LABEL FOR DRAIN HOLES 2 PLACE WHELEN Ses MEN 71554 SERIES FORWARD REAR POSITION amp TAIL SECTION LIGHT 71554 Series in our newest LED tail position light exact footprint for Whelen Models A555A and 71011 tail lights Available in horizontal or vertical mount Models 01 and 02 come with flying leads Model 03 has a pin and a ring terminal for connections Dimensions Available VERTICAL HORIZONTAL Drawing Weight HxWxL Current Draw LED colo
16. A approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals WHELEN BA Ses MEN LIGHTING REGULATIONS Wingtip The major difference in systems is the location of the strobe power supplies which can be mounted locally one in each wingtip or a single power supply can be mounted in the fuselage Installation time can be greatly reduced if done in conjunction with an annual or one hundred hour inspection Prop erly installed power supplies and cabling are necessary for the safe operation of Whelen or any light systems Fuselage Fuselage mounted units can be either self contained with the power supply and lighthead as one unit or remote lightheads run off a separate power supply To meet the field of coverage one must be on the top of the fuselage and one on the bottom Vertical Fin Finally if applicable a single anti collision light can be mounted on the vertical stabilizer It can be either a self contained or remote lighthead depending on the aircraft VERTICAL FIN WING TIP ENCLOSED WINGTIP One anti collision strobe light mounted on the vertical fin will meet the minimum requirements on most aircraft A half Red and half White lens is recommended Two wingtip strobe lights that protrude beyond the wingtip ANGLE ABOVE OR BELOW THE HORI EFFECTIV
17. E INTENSITY ZONTAL PLANE CANDLES 09 to 52 400 59 to 109 240 109 to 202 80 202 to 309 40 309 to 759 20 ASTM Spec F2245 07 section A2 LSA to be flown at night must be met A2 6 Required Equipment A2 6 2 Position lights as specified in A2 7 2 A2 6 3 An aviation Red or aviation White anti collision light system specified A2 7 3 A2 7 3 6 Minimum Effective Intensities for Anti Collision Lights Each Anti Collision Light effective intensity must equal or exceed the applicable values in the following table LIGHTING TECHNOLOGY GLOSSARY Enclosed wingtip anti collision strobe lights require a third strobe light on the tail or vertical fin to fill in the required light envelope This is an approved anti collision system FUSELAGE In a fuselage mounted anti collision strobe light system a minimum of two strobe lights are necessary to get the required vertical coverage This is an approved anti collision system An approved anti collision An approved anti collision strobe light system must strobe light system must project light 360 around project light or 30 the aircraft s vertical axis One or more strobe lights above and below the horizontal plane of the HALOGEN LAMP A halogen lamp is an incandescent lamp with a tungsten filament contained within an inert gas STROBE TUBE Strobe light consist of a tube containing an inert gas such 7 as Xenon
18. HEAD Whelen Engineering is proud to introduce the NEW ORION650E Series Incorporating the latest state of the art LED Technology available in an all inclusive package the ORION600 series eliminates the need for external flasher boxes Hush mountable for a wide variety of applications with minimal integration and easily retrofitable to the Whelen legacy strobe products The ORION650E series is quite simply the brightest form of LED anti collision and position lighting available FAA TSO C96a amp TSO C30c Approved FAR SPEC Certified Exceeds FAA minimum intensity requirements for maximum visibility and increased safety of flight Environmentally tested and certified to RTCA DO 160G standards FAA TSO C96a amp TSO C30c Mounting Pattern Dimensions Current Draw Position Anti Collision i Drawing Weigh Len 44mm 150 awing 12V 28V LED colors LED color MW 80 26 lbs See 0 30 0 15 Amp Position Red left 90701 1 18 m dimension 0 70 0 35 Amp and Aviation White 10 9 drawing Anti Collision Green right 25mm m Bp Model Part Description Approvals 50 OR6501GE 01 0790701 01 Embedded PTA Green 12 V FAA TSO C96a Class TSO C30c Type II amp 111 13mm OR6501RE 01 0790701 02 Embedded PTA Red 12
19. HV fia For TSO and FAR Compliant ul 10 2 1 ao 5D m lt i 100 110 Horizontal Angle Degrees All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals MCU ya WHELEN ORION 650 SERIES ORION650 POSITION ANTI COLLISION LIGHTHEAD Whelen Engineering is proud to introduce the NEW ORION650 Series Incorporating the latest state of the art LED Technology available in an all inclusive package the ORION600 series eliminates the need for external flasher boxes Flush mountable for a wide variety of applications with minimal integration and easily retrofitable to the Whelen legacy strobe products The ORION650 series is quite simply the brightest form of LED anti collision and position lighting available FAA TSO C96a amp TSO C30c Approved FAR SPEC Certified FAA TSO C96a 73 Replaceable hard coated polycarbonate lens to maintain maximum light output Rag Aerodynamic design without sacrificing light output Exceeds FAA minimum intensity requirements for maximum visibility Mounting Pattern and increased safety of flight _FAR SPEC s
20. LSA EXPERIMENTAL AIRCRAFT LIGHTING PRODUCTS 2014 Photo courtesy of Team Aerodynamix 1 Eu mi al m sail uum EE z iN MANUFACTURED IN AMERICA ISO 9001 Registered QMS WWW WHELEN COM Index Company Profile 1 Whelen Corporate Capabilities 2 4 Lighting Regulations 5 Anti Collision Lightheads 6 12 Position Navigation Lights 13 Power Supplies 14 P Wingtip Tail Lighting 15 Loe We Parmetheus Series 16 17 Where it all began Recognition Lights 18 It all started 1952 in a garage with the first Rotating Beacon Misc 19 A privately owned company Whelen has experienced positive growth for over 60 years The pride and commitment of its work force whose employment Strobe to LED Replacement 20 longevity averages over 22 years is rewarded through a profit sharing plan How to Choose a Lighting Package 21 established by the Whelen family since the company was founded S R dali 22 The development of the first aviation light helped launch Whelen into the ystem Recommendations automotive safety lighting industry as well Whelen currently provides safety lighting for Police Fire EMS and DOT MEET THE TEAM professionals as well as many other industries The production volumes seen in the automotive sector have allowed Whelen to invest in the latest automated assembly equipment in order to compete world wide Last year Whelen purchased over 44 million LEDs for use in their extensive family of
21. TS Worldwide network of Sales Service and Training TOP RIGHT OFFICE GREG JEFF BRYAN SHARON JESSICA amp TRISH BOTTOM LEFT CORPORATE PILOT JIM BOTTOM RIGHT CORPORATE PILOT DENNIS MANUFACTURING FACILITIES Corporate Headquarters Chester Connecticut Charlestown New Hampshire Division Makers of Aviation Automotive and Industrial Safety Lighting since 1952 Whelen Aviation Warning Products are all designed assembled tested and manufactured in the United States of America CONTACT US WWW WHELEN COM or AVIATION WHELEN COM BEEN All non FAA approved parts in this catalog are signified by a in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals PHONE 860 526 9504 WHELEN CORPORATE CAPABILITIES The largest staff of Design Engineers in the industry Many of our Engineers are Fire Volunteers and EMTs so they know firsthand the critical need for life saving innovative products i WIS Leg 3 D Product Design Whelen s Professional Design Engineers INJECTION AND VACUUM MOLDING 1600 molds 38 molding a machines from 30 to 2000 r rm tons 20 million parts produced every year Vacuum machines produce irregularly shaped components not suitable fo
22. V FAA TSO C96a Class 11 TSO C30c Type amp III Note 100 Deg C sink Hole inside OR6502GE 01 0790701 11 Embedded PTA Green 28 V FAA TSO C96a Class TSO C30c Type II amp II Dimensions OR6502RE 01 0790701 12 Embedded PTA Red 28 V FAA TSO C96a Class 11 TSO C30c Type amp Ill 1 67 42mm FAR SPEC A Technical Standard Order TSO is a minimum performance standard and does equal compliance with the applicable Federal Aviation Regulations In fact other manufacturers produce TSO approved items with operational characteristics that contradict the FARs Whelen designs products as FAR SPEC Federal Aviation Regulations Specified Lighting FAR SPEC is compliant with all applicable 5 making your installation legal Installers must follow the approved guidance for installation of the product to be FAR SPEC compliant 10 0 m 10 20 AWG MIL 22759 43 AMECA Certified Testing Labratory Results i ta m Note High light output to accommodate typical TC attenuation and distortion behind the aircraft lens e S G O Dx Whelen 650 Series 5 iu ia A A M FAA 23 1401 Minimum Requirements
23. Weight Dimensions Current Available LED Tenens exp Hx W xL Draw Colors 1 5 38mm x Microburst IIl 71507 0 21 Ibs 95gm 1 6 41mm x ue Red Green Polycarbonate bas 4 6 116mm MICROBURST II FORWARD FACING WINGTIP NAVIGATION LIGHT Model Part Description Approvals MB2R 0AN Forward facing wingtip nav with 01 0771519 010 CometFlash 180 LED Strobe Weight Dimensions Current Available LED UR 9 9 exp HxW Draw Colors 1 5 38mm x 71519 0 20 Ibs 90gm 1 6 41mm x pui Red Green Polycarbonate 4 6 116mm MICROBURST I NAVIGATION TAILLIGHT Microburst Il Model Part Description Approvals Nav taillight with CometFlash 180 LED Strobe MB1 01 0771490 000 Utilizes same mounting as all Whelen legacy assemblies Current Available LED Drawing Weight Dimensions H x Dia Draw Colors Lenses 71490 0 15 Ibs 68gm 1 7 43mm x 1 5 38mm E White Polycarbonate Microburst VERTEX SERIES Model Part Description Approvals VTX609R 01 066B715 50 Red Anti Collision VTX609C 01 066B715 30 Clear Anti Collision VTXFB 01 0443756 00 Flange Kit Black VTXFC 01 0443756 03 Flange Kit Chrome Current Available LED Drawing Weight Dimensions H x Dia Lenses Draw Colors 1 25mm H x 1 5 8 6B715 41mm Dia 0 3 amps Red White Polycarbonate BENIN All non FAA approved parts in this catalog are signified by in the ap
24. aceable hard coated polycarbonate lens to maintain maximum light output Aerodynamic design without sacrificing light output Exceeds FAA minimum intensity requirements for maximum visibility and increased safety of flight Environmentally tested and certified to RTCA DO 160G standards _FAR SPEc 2 Dimensions Drawing Weiaht Dimensions Current Draw Position Anti Collision J HxWxL 12V 28V LED colors LED color mu Dans See 0 20 0 10 Amp Position Clear 20 AWG MIL 22759 43 71774 132 m dimension 0 7 0 35 Amp Anti Aviation White Aviation White Hard coated 9 drawing Collision Polycarbonate e Model Part Description Approvals OR5001V 01 0771774V01 Tail PTA Light White 12 V FAA TSO C96a Class TSO C30c Type III n OR5002V 01 0771774V02 Tail PTA Light White 28 V FAA TSO C96a Class Il TSO C30c Type III ES 1 Base Aluminum 6061 T6 Clear lridite E MIL C 5541 CLASS 3 St e 1 34 REF FAR SPEC 34mm A Technical Standard Order TSO is aminimum performance standard and does equal compliance with the applicable
25. duct to be FAR SPEC REF 3 compliant 10 0 mp 10 Base Aluminum 6061 16 20 AWG MIL 22759 43 JAJA 27 AMECA Certified Testing Labratory Results 1 E TH E RW O iH iu Whelen 650 Series audi FAA TSO Class 3 Minimum Requirements For TSO and FAR Compliant D c B a se 4n omo an O0 joo 190 a j30 140 i20 p Horizontal Angle Degrees All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals WHELEN Ay A UIS EU ORION 500 SERIES ORION500 POSITION ANTI COLLISION LIGHTHEAD Whelen Engineering is proud to introduce the NEW ORIONS500 Series of FAA TSO approved LED aviation lighting Incorporating the latest state of the art LED Technology available in an all inclusive package the ORION600 series eliminates the need for external flasher boxes Flush mountable for a wide variety of applications with minimal integration and easily retrofitable to the Whelen legacy strobe products The ORION500 series is quite simply the brightest form of LED anti collision and position lighting available Fully FAA TSO C96a amp TSO C30c Approved j p FAA TSO C96a FAR SPEC Certified amp TSO C30c Repl
26. gm 5 69 144 52mm 0 25 amps 0 28 VDC Aviation Navi y e 28 VDC White avigation Lights ITEM CoN 0 O1 FP WS ND PART NUM BER 01 0271789 01 01 0271789 02 01 0271789 03 01 0271789 04 38 0250901 00 68 3950903A30 38 0230021 01 68 3950902A30 21 11061209 0 38 0130878 01 36 0050626 01 36 0050626 02 68 2290005 34 19 170049 010 14 0050508 27 39 0501326 04 39 0403811 04 All non FAA approved parts in this catalog are signified by a in the approval column installation of these parts on U S Type Certificated products will require FAA approvals PART EXPLODED VIEW DESCRIPTION Assembly Anti Collision Position Light Green 14V Assembly Anti Collision Position Light Red 14V Assembly Anti Collision Position Light Green 28V Assembly Anti Collision Position Light Red 28V Gasket Tail Position Light Model 90340 Lens Clear Tail Position Light Hardcoat Gasket Position Light Split Lens Clear Forward Position Light Grommet 3 16ID 1 20D 9 32 THK Gasket Flashtube A600 375 Assembly Flashtube 6 00 Leads with Grommet Assembly Flashtube 12 50 Leads with Grommet Lens Clear Coated A612 Retainer A600 Lens Complete 8 Screw 6 32 5 16 5 CSNK 551959 27 Socket 20 14 AWG 084 Comm Mate N Lok Housing 3 POS Socket Panel Mount 14V VIEW i 01 0790339 07 amp 08 ES POS 1 WHITE 28VDC POS 2 BLACK GROUND POS 3 NIC Par
27. ight Metal heat dissipating coated housing Proudly designed and manufactured in the USA Three year warranty Landing Light PLED2L Model Part Description Current Draw Approvals PLED2L 01 0771424 20 Landing Spot Light 10 6 Amps Note Brackets and mounting will vary from aircraft to aircraft 7 ired t thi t PLED T 01 0771424 25 PAR 36 Taxi Spreader Optic 40 28 VDC FAA Field Approval Form 337 may be required to use this produc plane FAA PMA PLED1L 01 0771424 10 drop in Landing Spot Light 10 replacement e n PLED1T 01 0771424 15 Taxi Spreader Optic 40 Available LED Drawing Weight Dimensions Dia x W Lenses Colors Clear Hard coated Polycarbonate 0 6 Ibs 4 38 Round x 1 75 2729m face to screw terminal Replacement Outer Lens 68 3971486A30 71424 White Cl m up View First Cone 210 Target 300 1 5 1 15th ISO 1600 PAR 36 HALOGEN LAMP GE4509 a E D Close up View First Cone 210 Target 300 1 5 1 15th ISO 1600 All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals WHELEN BANG aaa PARM ETHEUS SERIES PAR 46 SUPER LED LIGHTING LED lighting is the ideal technology for aviation applications Whelen
28. ill only meet 400 CP when used with the A470A W This unit cannot be synchronized This power supply operates from 10 to 30 VDC not approved for use with Red strobe light Drawing Weight Dimensions H x W xL Current Draw 2 38 60mm x 3 12 79mm x 1 7 amps Q 14 VDC 70006 1 2 Ibs 544gm 5 0 127mm 0 85 amps 28 VDC Model Part A490TCF 01 0770006 08 Description Standard unit 20 leads amp connectors A490TCFM 01 0770006 14 20 leads Molex connectors Approvals FAA PMA 7000615 01 0770006 15 20 leads no connectors All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals WWW WHELEN COM MICROBURST SERIES LED WINGTIP amp TAIL LIGHTING Economically priced e Synchronizable 14 VDC Replaceable lenses Low current long life lightweight Super bright rivaling strobe in impact Self contained no external power supply needed Available with CometFlash the lighting concept that Aerodynamic with vibration and moisture resistance revolutionized aviation lighting Model Part Description Approvals Foard facing wingtip nav with CometFlash MB3G 01 0771507 010 180 LED Strobe and rear facing White nav Drawing
29. intain maximum light output Aerodynamic design without sacrificing light output Exceeds FAA minimum intensity requirements for maximum visibility and increased safety of flight Environmentally tested and certified to RTCA DO 160F standards Fully FAA TSO ETSO C96a amp TSO C30b Approved FAR SPEC Certifi ed FAA TSO Mounting Pattern ETSO C96a _ amp TSO C30c 17 00 p s 25mm Anti Collision LED color Position LED colors Aviation Red Current Draw 12V 28V Dimensions HxWxL 2 04 52mm x Drawing Weight Clear Polycarbonate 71733 21 1 78 45mm x E Aviation Green Aviation White Hard coated 9 5 65 144mm diis 3505 Aviation White Field Replaceable Model Part Description Approvals OR6001G 01 0771733 01 Wingtip PTA Green 12 VDC FAA TSO ETSO C96A Class 11 OR6002G 01 0771733 11 Wingtip PTA Green 28 VDC TSOETS0 C30c II amp Ill OR6001R 01 0771733 02 Wingtip PTA Red 12 VDC FAA TSO ETS0 C96A Class II OR6002R 01 0771733 12 Wingtip PTA Red 28 VDC TSOETS0 C30c amp Ill FAR SPEC A Technical Standard Order TSO is a minimum performance standard and does equal compliance with the applicable Federal Aviation Regulations In fact other manufacturers produce TSO approved items with operational characteristics that contradict the FARs Whelen designs products as FAR SPEC Federal Aviati
30. nstallation of these parts on U S Type Certificated products will require FAA approvals WHELEN STROBE TO LED REPLACEMENT LEDs have direct DC voltage hook up without any need for a power supply Model A470AS Strobe Model 90520 LED 01 0790520 01 28 VDC 01 0790520 51 14 VDC Fixed wing Class 111 2 65 OR 67mm MOUNTING POSITION FITS Model A470AR Strobe Model 71080 LED 01 0771080 01 28 VDC 01 0771080 51 14 VDC All Red Helicopter Class and Fixed wing aircraft Class 111 4 2 65 67mm Model 90520 LED 01 0790520 05 28 VDC 01 0790520 55 14 VDC MOUNTING POSITION FITS Model HR CFA Strobe with integrated self contained strobe power supply Model A440 19 130074 009 Ring usually installed inward OR Model 71080 LED 01 0771080 05 28 VDC 01 0771080 55 14 VDC All Red Helicopter and others All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however 122000 installation of these parts U S Type Certificated products will require FAA approvals WWW WHELEN COM How choose a lighting package A Consider your wingtip options e A forward position light and anti collision light are required Also arear tail position light and anti collision light will be required to comply with ASTM specifications for nigh
31. on Regulations Specified Lighting FAR SPEC is compliant with all applicable FAR s ITEM PART NUMBER PART EXPLODED VIEW DESCRIPTION 06 171708 001 01 0271759 01 01 0271759 02 14 0050581B03 19 171730 000 Baseplate Model 90670 with Heli Coils Assembly 12V LED Wingtip Light Green 71733 Assembly 12V LED Wingtip Light Red 71733 Screw 4 40 X 5 16 P100FH MS24693 C3B Retainer Lens Model 71733 making your installation legal Installers must follow the approved guidance for installation of the product to be FAR SPEC compliant 14 026A36 03M Screw 2 56 X 3 16 SCKT HD HEX with NYLOK 02 0371773 30 Lens Assembly with Hardcoat 01 0271759 11 Assembly 28V LED Wingtip Light Green 71733 01 0271759 12 Certified Testing Labratory Results Effective Candela amp B B a A JA 4D JUD AM 90 o JDO TID i20 ee LEG Horizontal Angle Degrees All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however Whelen 600 Series FAA 23 1401 Minimum Requirements HV installation of these parts on U S Type Certificated products will require FAA approvals WHELEN BA MEN ORION 650E SERIES ORION650E POSITION ANTI COLLISION LIGHT
32. products In the 1970s Whelen introduced the Outdoor Warning Siren totally electronic and capable of not just warning tones but also high powered voice messages The Mass Notification Division has saved lives around the world At Whelen Engineering our goal is to bring innovative life saving products to market more quickly while maintaining strict quality control throughout the process We have accomplished this through a vertical manufacturing initiative to eliminate or reduce out sourcing the use of robotics and state of the art production equipment and perhaps most importantly a motivated workforce of over 1100 employees This allows us to meet and adapt to our customer s changing needs in the shortest amount of time Two manufacturing facilities totaling over 586 000 square feet lll Largest staff of Design Engineers in the industry Research and development Partnering with OEMs on new vehicle design and product integration Plastics injection molding machines from 30 to 2000 tons capacity In house plastics hard coating metallizing amp sheet metal fabrication On site test lab for environmental dust moisture vibration etc acoustic c anechoic sound chamber industry certifications SAE AMECA FAA to name a few c Sales and Technical Personnel are trained at the factory training center and 4 ream 7114 GOULIAN return for updates regular schedule CEVPHEVEIPS AERCOSPONR
33. proval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals WHELEN PARMETHEUS SERIES PAR 36 SUPER LED LIGHTING LED lighting is the ideal technology for aviation applications Whelen LED lights are time and field tested for reliability and long life performance under the tough conditions required by Fire Emergency DOT and Law Enforcement professionals around the world Parmetheus PAR 36 Super LED lights are a drop in replacement for outdated Halogen or HID lamps Lightweight low current and moisture resistant they provide stable light output for thousands of operating hours First FAA PMA Approved PAR 36 Super LED for aviation applications Moisture resistant providing stable light output for thousands of trouble free operating hours Available in Landing and Taxi versions Direct replacement for outdated PAR 36 Halogen amp HID lamps Convenient drop in design for ease of installation Power wiring attaches to brass screw terminals Weight is virtually identical to previous PAR 36 lamps Assembly design includes clocking notch Whelen TIR Total Internal Reflector technology combinse spot and flood optical combination resulting in superior intensity and effectiveness Polycarbonate replaceable hard coated outer lens FAA PMA ei APPROVED Low current and lightwe
34. r injection molding as n Molding 3 Trimming Formed Parts Machines Surface mount and through hole circuit boards are manufactured assembled and tested In circuit Hectronic Assemblies SMT Assemblies Lightbar Production Automatic Robotic Cable Assembly All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however I installation of these parts on U S Type Certificated products will require FAA approvals WWW WHELEN COM FABRICATION Robotic and laser cutting and drilling Robotic Bending Cells for stand alone operation All machine parts are produced and maintained by automated production machine shops in New Hampshire and Connecticut E E E zl i Five Axis Laser Cutting Center 4 Laser Cut Punch amp Tapping Centers 8 Metal Forming Machines A 1 j 4 1 5 im Y 2 N Transformer Manufacturing 8 Wire Cutting Stripping amp Inventory Automatic Kit Bagging Terminals Machines FINISHING PROCESSES Hard coating of lenses and powder coating housings make them resistant to weather and abrasion Metallizing reflectors adds reflectivity and helps prevent corrosion and oxidation me Silicone Hard Coating 5 Vacuum Metalizing Reflector Machines SS Powder Coating Moisture Proof Coatings PRODUCTION MACHINE SHOP The production machine shop uses
35. rs Lenses MOUNTING MOUNTING Exposed Height Clear 03 14 Ibs 1 4 35 56mm x 113A 71554 B4gm 1 59 40 38mm x 2gypc Melionivalte 4 2 07 52 57 MODEL 7155401 Model Part Description Approvals Pending 7155401 01 0771554 01 Horizontal mount 28 VDC FAA TSO C30c Type III HORIZONTAL VERTICAL 7155402 01 0771554 02 Vertical mount 28 VDC FAA TSO C30c Type III 7155403 01 0771554 03 Vertical mount Cessna 28 VDC FAA TSO C30c Type III 7155411 01 0771554 11 Horizontal mount 14 VDC FAA TSO C30c Type III 7155412 01 0771554 12 Vertical mount 14 VDC FAA TSO C30c Type III PART NUMBER ITEMIZED PART EXPLODED VIEW DESCRIPTION 01 0271552 01 Assembly 28V LED Tail Position Light Horizontal 01 0271552 02 Assembly 28V LED Tail Position Light Vertical 01 0271552 11 Assembly 14V LED Tail Position Light Horizontal 01 0271552 12 Assembly 14V LED Tail Position Light Vertical 38 0231260 00 Gasket Lens 90296 Housing 68 3970991 30 Lens Clear Hardcoat Tail Position Light 19 0150350 06 Retainer Mask Horizontal 19 0150350 07 Retainer Mask Vertical 14 0050505 18 Screw 4 40 x 5 8 PPHMS MS51957 18 P Note a 13 040130 040 Nut 4 40 x 1 4 Hex Brass 10 0531255 XX Label PN MFG Model 71554XX x 46 0750898 00 Assembly 28V Pigtail 6 Black White 46 0750898 01 Assembly 14V Pigtail 6 Black Red
36. s ed Distributed by Whelen Engineering reserves the right to upgrade and improve products without notice ISO 9001 Registered QMS 2014 Whelen Engineering Company Inc Printed in U S A Code No 12547F 031114
37. t flight operations e An all inclusive position tail and anti collision light may be utilized for compliance with the ASTM specifications for night flight operations Additional considerations Mounting locations wingtip cowling landing gear e Size and shape restrictions circular rectangular or square depth Wingtip requires power supplies adjacent to each lighthead e Cabin of aircraft single power supply to operate all lighthead assemblies What is the distance from your strobe tube to your power supply How many light assemblies do you need to connect ENFIN All non FAA approved parts in this catalog are signified by in the approval column Parts without FAA approval may still be purchased however installation of these parts on U S Type Certificated products will require FAA approvals WHELEN SYSTEM RECOMMENDATIONS FOR AIRCRAFT WITH STANDARD WINGTIP Approved for night flight The most widely used system on the market this provides all the components for anti collision and position lights without the need for a taillight The power supply is mounted in the fuselage and shielded cable is run to the strobe lights The following is recommended Quantity Model Description ORION600 LED position anti collision 1 each 0R6001G 01 0771733 01 light 14 VDC Green ORION600 LED position anti collision 1 each 0R6001R 01 0771733 02 light 14 VDC Green
38. tlet a switch mounted in place of the jumper will allow wingtip outlets 2 amp 3 to be turned off while the tail outlet 1 will remain on This function is commonly used when the third light is for ground operations This power supply will operate from 10 to 30 VDC Drawing Weight Dimensions H x W xL Current Draw 7 0 amps 14 VDC 70028 2 1 Ibs 953gm 2 37 60mm x 5 0 127mm x 5 50 140mm 3 5 amps 28 VDC Model Part Description Approvals HDACF 01 0770028 05 A413AHDACF power supply FAA PMA MODEL A490ATSC Model A490ATSC operates one strobe lighthead Its compact size allows mounting in the wingtip and or the tail adjacent to the lighthead It produces an accumulated 34 joules of power and can be equipped to flash simultaneously with up to 5 other like units by connecting an 18 gauge wire between outlet 3 on the input power connector This power supply will operate from 10 to 30 VDC Drawing Weight Dimensions H x W xL Current Draw 3 06 78mm x 3 12 79mm x 4 0 amps 14 VDC pr tg 5 0 127mm 2 0 amps Q 28 VDC Model Part Description Approvals A490ATSC 01 0770062 03 A490ATSC power supply FAA PMA MODEL A490TCF STROBE POWER SUPPLY NSN 6130 10071195 A490TCF Series operates one strobe lighthead It is our most compact unit and can be mounted in the wingtip and or the tail adjacent to the lighthead It produces an accumulated 19 joules of power It w
39. ts without FAA approval may still be purchased however 71110 SERIES STROBE ANTI COLLISION LED POSITION LIGHT ASSEMBLY 71110 Series is a wingtip mounted strobe anti collision position light assembly utilizing LEDs for the forward position lights The LEDs provide a significant reduction in current draw over conventional position light bulbs The strobe light lens assembly is radio shielded for maximum EMI RFI protection Navigation light portion is wired with flying leads Model 7111001 Part 01 0771110 01 Description Approvals Position Green 14 VDC FAA TSO C96a Class 11 TSO C30c Type II 7111002 01 0771110 02 Position Red 14 VDC FAA TSO C96a Class II TSO C30c Type 7111003 01 0771110 03 Position Green 28 VDC FAA TSO C96a Class 11 TSO C30c Type II 7111004 01 0771110 04 Position Red 28 VDC FAA TSO C96a Class II TSO C30c Type Dimensions Drawing Weight Current Draw Lenses HxWxL LED colors 0 45 Ibs Exposed 204gm Height 2 35 Er Aviation Clear RFI Coated dum 14VDC 60 69mm x ae idus Red Glass Strobe 0 50 Ibs 1 78 45 21mm 0 25 eie Q Aviation Clear Polycarbonate 227gm x 3 88 ido 1 Green Navigation Lights 28 VDC 98 55mm PART NUMBER 01 0271757 01 01 0271757 02 38 0230021 00 68 3950902A30 38 0130107 00 36 0050626 01 68 2290005 34 19 171122 200 14 0050508 27 01 0271757 03 01 0271757
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