Crossbar Kit_QUEST_G3805 1JA0A_010711
Contents
1. GENUINE PARTS INSTALLATION INSTRUCTIONS DESCRIPTION Crossbar Kit APPLICATION QUEST 2011 PART NUMBER G3805 1JAOA KIT CONTENTS Item Qty Part Description Service Part Number Front crossbar assembly Rear crossbar assembly T 30 Torx bolt Read Before Installation TOOLS REQUIRED Rag soft cloth 1 30 Torx wrench INSTALLATION OVERVIEW Page 1 of 6 G3805 1JAOAII Rev 01 07 2011 PRE INSTALLATION WARNINGS CAUTIONS CRITICAL STEPS and NOTES Dealer Installation Recommended Instructions may refer to Service Manual A CAUTION e The crossbar is not designed to directly bear loads A CAUTION e Always evenly distribute the luggage and appropriate crossbar attachment on the crossbar Do not load more than 100 Ibs 45kg Be careful that your vehicle does not exceed the Gross Vehicle Weight Rating GVWR or its Gross Axle Weight Rating GAWR Front and Rear The GVWR and GAWR are located on the Safety Compliance Certification Label located on the driver s door pillar For more information regarding GVWR and GAWR refer to Technical and Customer Information Ensure both front and rear crossbars are installed correctly See Installation Instructions for details e Use care when placing or removing items on the crossbar If you cannot comfortably lift the items onto the crossbar from the ground use a ladder or stool Precautions and points to check before driving e Initially there2. crossbar assembly A bolts C and Front crossbar assembly A to oc Pointing toward driving direction the roof rail mounting location as shown in in Roof rail Fig 4 Note Torque to 4 2 6 3 ft lbs 5 6 8 4 N m b Repeat steps a amp b on the right side roof rail T 30 Torx bolt C T 30 Torx wrench l C Fasten adjustment bolts on the left side of rigs the Front crossbar assembly A using the 1 30 Torx wrench T 30 torx wrench lt Note Torque to 4 2 6 3 ft lbs 5 6 8 4 N m cca Forward driving direction Adjustment bolt Page 4 of 6 G3805 1JAOAII Rev 01 07 2011 INSTALLATION PROCEDURE 5 Rear Driver Side Bottom surface P o e _ 30 Torx wrench Adjustment bolt 6 Rear Driver Side Pointing toward driving direction Roof rail wen ae ae ya ffx fa ee Sia 5 D s Rear crossbar assembly B wh Sa Preparation for Rear crossbar assembly B a Identify and obtain the Rear crossbar by using Fig 6 Note Crossbar RR stamping should always point toward front of Car b Loosen the adjustment bolts in both sides of the Rear crossbar assembly B using the T 30 torx wrench Installation of Rear crossbar assembly B a Align Rear crossbar assembly to the driver roof rail mounting location as shown in Fig 7 Page 5 of 6 G3805 1JAOAII Rev 01 07 2011 INSTALLATION PROCEDURE l 7 Installation of Rear crossbar assembly B cont d ride b While aligned install an
3. d fasten T 30 torx bolts C and Rear crossbar assembly B to the roof rail mounting location as shown in Fig 8 Rear crossbar assembly B ae Pointing toward driving direction ee Roof rail te ol Note Torque to 4 2 6 3 ft lbs 5 6 8 4 N m c Repeat steps b amp c on the right side roof rail T 30 Torx bolt C T 30 Torx wrench a 4 d Fasten adjustment bolts on the left side of ecole the Rear crossbar assembly B using the 1 30 Torx wrench T 30 torx wrench eae Note Torque to 4 2 6 3 ft lbs 5 6 8 4 N m Forward driving direction oo P re A oag V en ah pe ae a Adjustment bolt ACCESSORY CHECK check all Critical Installation Steps FINAL INSPECTION check the tightness of the crossbar screws after installation __ cently wiggle the crossbar to check for problems Verify that there are no noises or movement when pushed and pulled ir you notice problems in steps 1 2 follow the installation instructions again Page 6 of 6 G3805 1JAOAII Rev 01 07 2011
4. may be some loosening of the screws Retighten the screws as necessary after driving approximately 60miles 100km e Verify that the vehicle height with the crossbar attached is within limits before entering tunnels or areas of restricted height such as parking garages Page 2 of 6 G3805 1JAOAII Rev 01 07 2011 INSTALLATION PROCEDURE A CAUTION During installation take precautions to prevent scratching or damaging the vehicle Perform installation in a spacious area to allow opening and closing the vehicle doors 2 Front Driver Side Bottom surface l _ T 30 Torx wrench Seas Adjustment bolt Cleaning the Installation Area on the Vehicle a Use a damp cloth to clean the area where the crossbar will be installed as indicated by the shaded areas as shown in Fig 1 Preparation for Front crossbar assembly A a Identify and obtain the Front crossbar by using Fig 2 Note Crossbar FR stamping should always point toward front of Car b Loosen the adjustment bolts on both sides of the Front crossbar assembly A using the T 30 torx wrench Page 3 of 6 G3805 1JAOAII Rev 01 07 2011 INSTALLATION PROCEDURE 3 a el of Front crossbar assembly A a Align Front crossbar assembly to the driver Pointing toward driving direction roof rail mounting location as shown in Fig 3 Roof rail l 4 Installation of Front crossbar assembly A cont d oe a While aligned install and fasten T 30 torx Front
Download Pdf Manuals
Related Search