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340AJ - S & S Equipment Hire & Sales

1. FRENCH Figure 4 12 Decal Location Sheet 6 of 10 4 22 JLG Lift 3121258 SECTION 4 MACHINE OPERATION Figure 4 13 Decal Location Sheet 7 of 10 3121258 JLG Lift 4 23 SECTION 4 MACHINE OPERATION Figure 4 14 Decal Location Sheet 8 of 10 3121258 JLG Lift 4 24 SECTION 4 MACHINE OPERATION 2 IC PG 7 29 T 6 zc li 50000000 ANSI SPANISH FRENCH KOREAN CHINESE PORTUGUESE JAPANESE Figure 4 15 Decal Location Sheet 9 of 10 3121258
2. ANSI CE AUS Figure 4 9 Decal Location Sheet 3 of 10 3121258 JLG Lift 4 19 SECTION 4 MACHINE OPERATION JAPAN KOREA CHINESE PORTUGUESE SPANISH Figure 4 10 Decal Location Sheet 4 of 10 4 20 JLG Lift 3121258 SECTION 4 MACHINE OPERATION 14 46 AUSTRALIA Figure 4 11 Decal Location Sheet 5 of 10 3121258 JLG Lift 4 21 SECTION 4 MACHINE OPERATION
3. 1 14 JLG Lift 3121258 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION nel SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 1 PERSONNEL TRAINING The aerial platform is a personnel handling device so it is neces sary that it be operated and maintained only by trained person Persons under the influence of drugs or alcohol or who are sub ject to seizures dizziness or loss of physical control must not operate this machine Operator Training Operator training must cover 1 Ue BAIN S 3121258 Use and limitations of the controls in the platform and at the ground emergency controls and safety systems Control labels instructions and warnings on the machine Rules of the employer and government regulations Use of approved fall protection device Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunc tion 6 The safest means to operate the machine where overhead obstructions other moving equipment and obstacles depressions holes or drop offs exist 7 Means to avoid the hazards of unprotected electrical con ductors 8 Specific job requirements or machine application Training Supervision Training must be done under the supervision of a qualified per son in an open area free of obstructions until the trainee has developed the ability to safely control
4. Turning Radius Inside 5 1 52 Turning Radius Outside 13 3 96 Machine Height stowed 67 2m Machine Height storage 7 1 2 17m Machine Length stowed 18 2 5 52 Machine Length storage 13 1 3 98 Table 6 2 Dimensional Data Upand Over Platform Height 170 5 17 m Horizontal Reach 1911 6 06 CE amp Australia Machine Width 6 4 1 93m Wheel Base 6 2 1 87 cm Platform Height ANSI 339 10 29 m 33 10 5 10 33 m Ground Clearance 10 1 23 7 cm Capacities Table 6 3 Capacities Hydraulic Oil Tank to Full Level 20 6 Gal 77 91 Drive Hub 25 5 02 0 751 Engine Coolant 1 55 gal 5 9L Drive hubs shouldbe one halffull of lubricant JLG Lift 3121258 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Tires Engine Data Table 6 4 Tires Table 6 5 Kubota D1105 E3 Size 265 50D20 20 x9 Type Liquid Cooled Maximum Tire Load 4800 Ibs 2177 kg Number of Cylinders 3 Bore 3 07in 78mm Type Ai Foam illeg Stroke 3 09 in 78 4mm Size 18 x7 Total Displacement 68 5 cu in 1123 Maximum Tire Load 480015 2177 kg Compression Ratio 24 1 Firing Order 1 2 3 Type Solid Output 24 8hp 18 5KW Low Idle RPM 1200 50 High Idle RPM 3000 50 3121258 JLG Lift 6 3 SECTI
5. 4 21 Decal Location Sheet of 10 4 22 Decal Location Sheet 7 of 10 4 23 Decal Location Sheet 8 of 10 4 24 Decal Location Sheet 9 of 10 4 25 Decal Location Sheet 10 1 0 4 26 FIGURE NUMBER TITLE 5 1 6 1 6 2 6 3 6 4 6 5 6 6 JLG Lift LIST OF FIGURES PAGE Auxiliary Descent Decal and Hand Pump 5 3 Oil Sampling POrt tees 6 6 Hydraulic Operation Chart Sheet 1 of 2 6 7 Hydraulic Oil Operation Chart Sheet 2 of 2 6 8 Engine Oil Operation Chart GM 6 10 Engine Oil Operation Chart Kubota 6 11 Operator Maintenance and Lubrication Diagram 6 12 v LIST OF FIGURES FIGURE NUMBER TITLE PAGE FIGURE NUMBER TITLE PAGE This Page Left Blank Intentionally vi JLG Lift 3121258 LIST OF TABLES TABLE NUMBER TITLE PAGE TABLE NUMBER TITLE 1 1 Minimum Approach Distances M A D 1 6 1 2 Beaufort Scale For Reference 1 9 2 1 Inspection and Maintenance Table 2 3 4 1 Skyguard Function 4 11 6 1 Operating Specifications 6 1 6 2 Dimensional 6 2 6 3 nce sees davies chet ee
6. 3 13 Crushing and Collision Hazards 1 10 14 TOWING LIFTING AND 1 11 SECTION 4 MACHINE OPERATION 15 n n nnn 1 11 4 1 DESCRIPTION qucd oret etre pbi abe ed 4 1 Maintenance 1 11 42 BOOM OPERATING CHARACTERISTICS AND Battery 8 1 13 LIMITATIONS coe Con aire eres cur Gace 4 2 FT 4 2 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION Y yayta ayy yy 4 2 AND INSPECTION 43 ENGINE 4 2 21 PERSONNEL TRAINING 2 1 Starting Procedure 4 2 Operator Training 2 1 Shutdown 4 3 Training 5 2 1 Fuel Reserve Shut Off System Gas or Diesel Operator 2 1 Engines 4 3 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 44 TRAVELING 4 6 Pre Start Inspection 2 4 Traveling Forward and Reverse 4 8 Function Check 2 5 3121258 JLG Lift i TABLE OF 5
7. gt This machine is equipped with an oil sampling valve to allow for tries for proper recommendations DARE on verification of hydraulic oil condition Refer to the Service Manual for Oil Sampling procedures See Figure 6 1 Oil Sampling Port 3121258 JLG Lift 6 5 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Figure 6 1 Oil Sampling Port 6 6 JLG Lift 3121258 SECTION 6 GENERAL SPECIFICATIONS 8 OPERATOR MAINTENANCE 49 CN AlR TEMPERATURE F 120 HYDRAULIC FLUID OPERATION CHART 43 38 32 27 gt 10 400 90 L 80 21 70 60 50 40 30 20 40 MOBIL 424 NOTICE MACHINE OPERATION USING NON JLG APPROVED HYDRAULIC FLUIDS OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINED IN THE HYDRAULIC FLUID OPERATION CHART MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE HYDRAULIC SYSTEM QUINTOLUBRIC 888 46 UNIVIS HVI 26
8. MOBIL EAL HYDRAULIC FLUID MOBIL EAL ENVIRONSYN H46 MOBIL DTE 10 EXCEL 32 O LU lt O 9 2 LU OQ 2 gt U LU e RECOMMENDED JLG ARTIC PACKAGE 3121258 Figure 6 2 Hydraulic Oil Operation Chart Sheet 1 of 2 JLG Lift 6 7 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Fluid Properties Base Classifications Pale g E t gt L pua m 2 s 5 s zz 8 lt amp Mobilfluid 424 55 145 X Mobil DTE 10 Excel 32 32 164 X X Univis HVI 26 26 376 X Mobil EAL Hydraulic Oil 47 176 X X X Mobil EAL Envirosyn H46 49 145 X X X Quintolubric888 46 50 185 X X X X Readily biodegradable classification indicates one of the following C02 Conversion gt 60 per EPA 560 6 82 003 C02 Conversion 8096 per CEC L 33 A 93 Virtually Non toxic classification indicates LC50 gt 5000 ppm per OECD 203 Fire Resistant classification indicates Factory Mutual Research Corp FMRC Approval 41507408 Figure 6 3 Hydraulic Oil Operation Chart Sheet 2 of 2 6 8 JLG Lift 3121258 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Major Component Weights A WARNING DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIFFERENT WEIG
9. 10 pesea1 310N LZ StZ LOE L Xed L6S9 S8t ZLZ L4 vsn ztyLLZ GIN ezeld peeuure3unoj pez L saugsnpu DT 9 Ayayes poyi eds se ol 53 DTF 24 W104 se d s12npoad diyssaumo au 0 ple6a4 YIM 5143 asn aseald 55 si 013 21 130 J2UMO Sase gt ut 513 sasn pue 32npoJd u ee 10 saumo s32npoad D 1frllejo diusi umo zuN eui sealqsnpul D1f dea 5131 5 pazejas Ajyayes 1 Jo asod nd ay 104 no oym mouy siy Aq y Jasey gt ind LON 1nq J 4euNmO OL Aueduoo uone1od102 usoyyso uy diHSH3NMO dO H33SNVULL The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 1702961 PROPOSITION 65 WARNING Battery posts ter
10. 6 12 JLG Lift 3121258 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 6 3 OPERATOR MAINTENANCE NOTE following numbers correspond to those in Figure 6 6 Oper ator Maintenance and Lubrication Diagram Table 6 9 Lubrication Specifications KEY SPECIFICATIONS BG Bearing Grease JLG Part No 3020029 Mobilith SHC 460 HO Hydraulic Oil API service classification GL 4 e g Mobilfluid 424 EPGL Extreme Pressure Gear Lube oil meeting API Service Classification GL 5 or Mil Spec Mil L 2105 MPG Multipurpose Grease having a minimum dripping point of 350 F 177 C Excellent water resistance and adhesive qualities and being of extreme pressure type Timken 0K 40 pounds minimum EO Engine crankcase Oil Gas API SF SH SG class MIL L 2104 Diesel CC CD dass MIL L 2104B MIL L 2104C MPG may be substituted for these lubricants if necessary but service intervals will be reduced 3121258 LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION UNDER NORMAL CONDITIONS FOR MACHINES USED IN MULTI SHIFT OPERATIONS AND OR EXPOSED TO HOSTILE ENVIRONMENTS OR CONDITIONS LUBRICATION FREQUENCIES MUST BE INCREASED ACCORDINGLY 1 Swing Bearing Lube Point s Remote Fitting Capacity A R Lube BG Interval Every 3 months or 150 hrs of operation Comments Apply grease and rotate in 90 degree intervals until bearing is completely lubricated JL
11. 3121258 SECTION 5 EMERGENCY PROCEDURES 5 MACHINE SAFETY SYSTEM OVERRIDE MSSO CE ONLY The Machine Safety System Override MSSO is only to be used to retrieve an operator that is pinned trapped or unable to operate the machine and function controls are locked out from the platform due to a platform overload sit uation NOTE If the MSSO functionality is used the fault indicator will flash and a fault code is set in the JLG Control System which must be reset by a qualified JLG Service Technician NOTE No functional checks of the MSSO system are necessary The Control system will set a Diagnostic Trouble Code if the control switch is faulty 3121258 JLG Lift To operate the MSSO 1 From the ground control console place the Platform Ground Select switch in the Ground position Pull out the Power Emergency Stop control Start the engine Press and hold the MSSO switch and the control switch for the desired function 5 5 SECTION 5 EMERGENCY PROCEDURES LS NOTES 5 6 JLG Lift 3121258 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE OPERATING SPECIFICATIONS AND PERFORMANCE 6 1 INTRODUCTION This section of the manual provides additional necessary infor mation to the operator for proper operation and
12. ALG An Oshkosh Corporation Company Operation and Safety Manual Original Instructions Keep this manual with the machine at all times Boom Lift Models 340AJ 3121258 January 5 2015 ANSI amp FOREWORD FOREWORD This manual is a very important tool Keep it with the machine at all times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information 3121258 JLG Lift FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol It is used to alert you to the potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE A RED BACK GROUND A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE AN ORANGE BACK GROUND b JLG Lift A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT
13. JLG Lift 4 25 SECTION 4 MACHINE OPERATION quee VANS 7 CE AUSTRALIA Figure 4 16 Decal Location Sheet 10 of 10 4 26 JLG Lift 3121258 SECTION 4 MACHINE OPERATION Item ANSI Australia Japan Korea French Chinese Portuguese Spanish 1001119732 1001115783 1001119733 1001119734 1001119735 1001119736 1001119737 1001119738 1001119739 1 ya lt em ae s 2 ee E P as us TR Ta 3 Ro iz EX E e ES Er 4 25 E sE 22 zz vo zz 5 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 6 1701500 1701500 1701500 1701500 1701500 1701500 1701500 1701500 1701500 7 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 8 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504 9 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 10 1702391 1701517 1701517 1001113166 1001113509 1001113169 1001113168 1001113170 1001113171 11 1703804 1701518 1701518 1703950 1703951 1703948 1703949 1703952 1703947 1 1703953 1703944 1703945 1703942 1703
14. Shut off power to all controls and ensure that all moving parts ing information are secured from inadvertent motion prior to performing any adjustments or repairs Never work under an elevated platform until it has been fully lowered to the full down position if possible or otherwise supported and restrained from movement with appropriate safety props blocking or overhead supports DONCT attempt to repair or tighten any hydraulic hoses or fit tings while the machine is powered on or when the hydraulic system is under pressure Always relieve hydraulic pressure from all hydraulic circuits before loosening or removing hydraulic components 3121258 JLG Lift 1 11 SECTION 1 SAFETY PRECAUTIONS DO use your hand to check for leaks Use a piece of card Do use machine as a ground for welding board or paper to search for leaks Wear gloves to help protect hands from spraying fluid When performing welding or metal cutting operations pre cautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter Do not refuel the machine with the engine running Use only approved non flammable cleaning solvents Do not replace items critical to stability such as batteries or solid tires with items of different weight or specification Do not modify unit in any way to affect stability Refer to the Service and Maintenance Manual for the weights of c
15. T JU CI SkyGuard Indicator Platform Rotate Function Speed Control Main Lift Swing Controller 3121258 SECTION 3 MACHINE CONTROLS AND INDICATORS 3121258 Start Auxiliary Descent Enable When pushed forward the switch energizes the starter motor to start the engine When pushed back it energizes Auxiliary Descent Enable which allows the boom and jib to be lowered in the event of engine malfunction Gravity is used to control valves and lower the booms and jib The functions that can be operated with this control are Main Lift Down Tower Lift Down Jib Lift Down Fuel Select Dual Fuel Engine Only If Equipped Moving the switch to the appropriate position selects gaso line or liquid propane fuel JLG Lift Drive Orientation Override When the boom is swung over the rear tires or further in either direction the Drive Orientation indicator will illumi nate when the drive function is selected Push and release the switch and within 3 seconds move the Drive Steer con trol to activate drive or steer Before driving locate the black white orientation arrows on both the chassis and the plat form controls Move the drive controls in a direction match ing the directional arrows To operate the Drive joystick pull up on the locking ring below the handle The Drive joystick is spring loaded and will automatically return to neutral off position when released Drive Steer Push forwa
16. connect power to overhead cranes Warn personnel not to work stand or walk under a raised boom or platform Position barricades on floor if necessary 3121258 SECTION 1 SAFETY PRECAUTIONS 14 TOWING LIFTING AND HAULING 1 5 MAINTENANCE e Never allow personnel in platform while towing lifting or This sub section contains general safety precautions which must hauling be observed during maintenance of this machine Additional pre cautions to be observed during machine maintenance are inserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid possible injury to personnel or damage to the machine This machine should not be towed except in the event of emergency malfunction power failure or loading unloading Refer to the Emergency Procedures section of this manual for emergency towing procedures Ensure boom is in the stowed position and the turntable or property A maintenance program must be established by a locked prior to towing lifting or hauling The platform must be qualified person and must be followed to ensure that the completely empty of tools machine is safe When lifting machine lift only at designated areas of the machine Lift the unit with equipment of adequate capacity Maintenance Hazards Refer to the Machine Operation section of this manual for lift
17. AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDI RECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY 3121258 FOREWORD A WARNING For THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS CONTACT JLG Accident Reporting Standards and Regulations INDUSTRIES INC OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMA Compliance Information TION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT Product Safety Publica tions Questions Regarding Special Current Owner Updates Product Applications Questions Regarding Prod Questions Regarding NOTICE Product Safety uct Modifications JLG INDUSTRIES INC SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE CONTACT JLG INDUSTRIES INC TO ENSURE THAT THE Contact CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE 2 Product Safety Reliability Department JLG Industries Inc NOTICE 13224 Fountainhead Plaza JLG INDUSTRIES INC MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE Hagerstown MD 21742 JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY USA OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PER SONAL PROPERTY OR THE JLG PRODUCT or Your Local Jla Office See addresses on inside of manual cover In USA Toll Free 877 JLG SAFE 877
18. Basic Nomenclature 3121258 JLG Lift 2 7 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION HH TH il 8 7 5 Figure 2 2 Daily Walk Around Inspection Sheet 1 of 3 2 8 JLG Lift 3121258 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION General Begin the Walk Around Inspection at Item 1 as noted on the diagram Continue checking each item in sequence for the con ditions listed in the following checklist A WARNING TO AVOID POSSIBLE INJURY BE SURE MACHINE POWER IS OFF DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED INSPECTION NOTE On all components make sure there are no loose or missing parts that they are securely fastened and no visi ble damage leaks or excessive wear exists in addition to any other criteria mentioned 1 Platform Assembly and Gate Footswitch works prop erly not modified disabled or blocked Latch and hinges in working condition 2 Platform amp Ground Control Consoles Switches and levers return to neutral decals placards secure and legible control markings legible 10 Boom Sections Uprights Turntable See Inspection Note Swing Motor and Worm Gear No evidence of damage Wheel Tire Assemblies Properly secured no missing lug nuts Inspect for worn tread cuts tears or other discrepan cies Inspect wheels for damage and corro
19. Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Manual and applicable JLGinspection form Frequent Inspection See Note Inservice for 3 months or 150 hours whichever comes first or Out of service fora period of more than 3 months or Purchased used Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Manual and applicable JLGinspection form Annual Machine Inspection See Note Annually no later than 13 months from the date of prior inspection Owner Dealer or User Factory Trained Service Technician Recommended Service and Maintenance Manual and applicable JLG inspection form Preventative Maintenance Atintervals as specified in the Service and Maintenance Manual Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Manual NOTE Inspection forms are available from JLG Use the Service and Maintenance Manual to perform inspections 3121258 JLG Lift SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Pre Start Inspection The Pre Start Inspection should include each of the following 1 Cleanliness Check all surfaces for leakage oil fuel or bat tery fluid or foreign objects Report any leakage to the proper maintenance personnel Structure Inspect the machine structure for dents dam age weld or parent metal cracks or other discrepancies Parent Me
20. SECTION PARAGRAPH SUBJECT 4 5 STEERING ood eee ues 46 Platform Level Adjustment Platform Rotation 427 BOOM erret ERI VE UU EN REN Swinging the Boom Raising and Lowering the Tower Raising and Lowering the Main Boom Telescoping the Main Boom 4 8 FUNCTION SPEED CONTROL 49 MACHINE SAFETY SYSTEM OVERRIDE MSSO Reed t 410 SKYGUARD 4 11 DUAL FUEL SYSTEM GAS ENGINE ONLY Changing From Gasoline to LP Gas Changing From LP Gas to Gasoline SHUT DOWN AND Shut Down and Storage Position LIFTING AND TIE Lifting Tie DOWD conet ee on ve Bin uel V RH 4 12 4 13 PAGE SECTION PARAGRAPH SUBJECT PAGE 2s 4 8 SECTION 5 EMERGENCY PROCEDURES ee 4 8 ZGENERALS cese coo aus eee 4 8 52 INCIDENT NOTIFICATION 5 1 eee 4 8 5 3 EMERGENCY OPERATION 5 1 vno 4 9 Operator Unable to Control Machine 5 1 4 9 Platform or Boom Caught Overhead 5 2
21. and operate the machine Operator Responsibility The operator must be instructed that he she has the responsibil ity and authority to shut down the machine in case of a malfunc tion or other unsafe condition of either the machine or the job site JLG Lift 2 1 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 2 PREPARATION INSPECTION AND MAINTENANCE NOTICE The following table covers the periodic machine inspections and JLG INDUSTRIES INC RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A maintenance required Industries Inc Consult local regula PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL tions for further requirements for aerial work platforms The fre FOR THE SPECIFIC JLG PRODUCT MODEL quency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environ ment if the machine is used with increased frequency or if the machine is used in a severe manner 2 2 JLG Lift 3121258 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Table 2 1 Inspection and Maintenance Table Type Frequency Primary Service Reference Responsibility Qualification Pre Start Inspection Before using each day or User or Operator User or Operator Operatorand Safety Manual wheneverthere s an Operator change Pre Delivery Inspection See Note Before each sale lease or rental delivery
22. at Ground Controls Position Platform Ground Select switch to center OFF If necessary cover Platform Controls to protect instruction placards warning decals and operating controls from hos tile environment Storage Position See Figure 4 5 The procedures to place the machine in the storage position is as follows 1 2 3 JLG Lift From the ground control station raise the boom at least to the elevation shown in Figure 4 5 The boom must be raised to prevent the platform basket from hitting the ground dur ing this procedure NOTICE THE JLG CONTROL SYSTEM WILL SET A DIAGNOSTIC TROUBLE CODE TO SIGNIFY THE JIB IS BEING PLACED IN THE STORAGE POSITION Using the jib lift control lower the jib until the platform is in the position shown NOTICE THE PLATFORM BASKET MUST NOT BE IN CONTACT WITH THE GROUND BLOCKING OR ANY TIE DOWN EQUIPMENT Place blocking under the platform support lower the plat form support down onto the blocking and tie it down as shown in Figure 4 5 3121258 SECTION 4 MACHINE OPERATION Figure 4 4 Stowed Position 3121258 JLG Lift 4 13 SECTION 4 MACHINE OPERATION TIE DOWN STRAP BLOCKING SUPPORT Figure 4 5 Storage Position 4 14 JLG Lift 3121258 SECTION 4 MACHINE OPERATION 4 13 LIFTING AND TIE DOWN
23. machines the equivalent continuous A Weighted sound pressure level at the work platform is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based on test methods in accordance with Annex III Part B Method 1 and 0 of the directive is 104 dB The vibration total value to which the hand arm system is sub jected does not exceed 2 5 m s The highest root mean square value of weighted acceleration to which the whole body is sub jected does not exceed 0 5 m s 3121258 SECTION 7 INSPECTION AND REPAIR LOG Machine Serial Number SECTION 7 INSPECTION AND REPAIR LOG Table 7 1 Inspection and Repair Log Date Comments 3121258 JLG Lift 7 1 SECTION 7 INSPECTION AND REPAIR LOG Table 7 1 Inspection and Repair Log Date Comments 7 2 JLG Lift 3121258 eueN ifKjnou 5 1no ouM euoudajar nunoD ss ippV eumo JajsueJLjo eq AnunoD ss ippV 4aqunN elas leapoW 5144 uo aq 5 5 1
24. shutdown mode until the A CAUTION fuel tank is refilled IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN DETERMINE THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE Shutdown Procedure 1 Remove all load and allow engine to operate at low speed for 3 5 minutes this allows further reduction of internal engine temperature 2 Push POWER EMERGENCY STOP switch in 3 Turn Platform Ground Select switch to Off Refer to Engine Manufacturer s manual for detailed information 3121258 JLG Lift 4 3 SECTION 4 MACHINE OPERATION MAIN BOOM MAIN BOOM FULLY EXTENDED HORIZONTAL SO 6 Y MACHINE WILL OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN LOWERBOOM OUT OF LEVEL SURFACE FULLY ELEVATED Figure 4 1 Position of Least Forward Stability 4 4 JLG Lift 3121258 SECTION 4 MACHINE OPERATION PLATFORM ROTATED pe 90 DEGREES MACHINE WILL TIP OVER INTHIS DIRECTION IF OVERLOADED OR OPERATED ON AN td OUT OF LEVEL SURFACE MAIN BOOM FULLY ELEVATED AND FULLY RETRACTED LOWER BOOM FULLY ELEVATED Figure 4 2 Position of Least Backward Stability 3121258 JLG Lift 4 5 SECTION 4 MACHINE OPERATION 4 4 TRAVELING DRIVING WARNING See Figure 4 3 Grade and Side Slopes DO NOT DRIVE WITH BOOM OUT OF TRANSPORT
25. 0 30 2 20 4o 0 10 20 MACHINE OPERATION USING NON JLG APPROVED ds ENGINE OIL OR OPERATION OUTSIDE OF E THE TEMPERATURE BOUNDARIES OUTLINED IN THE ENGINE OIL OPERATION CHART MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE ENGINE SAE 20W 50 SAE 15W 4O0 SAE 10W 30 SAE 20W SAE 5W 30 NOTICE 5 YU amp ce lt O 9 LU 7 gt gt cz RECOMMENDED JLG ARTIC PACKAGE 1001120075 A Figure 6 5 Engine Oil Operation Chart Kubota 3121258 JLG Lift 6 11 SECTION 6 GENERAL SPECIFICATIONS 8 OPERATOR MAINTENANCE Figure 6 6 Operator Maintenance and Lubrication Diagram
26. 119580 1001119580 1001119580 1001119580 1001119580 1001119580 1001119580 1001119580 1001119580 37 1702868 1705969 1704000 1705968 1704002 1704001 38 1705351 1705426 1705427 1705429 1705430 1001113680 1705910 4 28 JLG Lift 3121258 SECTION 4 MACHINE OPERATION Item ANSI Australia Japan Korea French Chinese Portuguese Spanish 1001119732 1001115783 1001119733 1001119734 1001119735 1001119736 1001119737 1001119738 1001119739 4 42 1001112551 1001112551 1001112551 43 1001120009 1001120009 1001120009 1001120009 1001120009 1001120009 1001120009 4 1001120010 1001120010 1001120010 1001120010 1001120010 1001120010 1001120010 45 1001120002 1001120003 1001120279 1001120280 1001120004 1001120281 1001120282 1001120283 46 1001119981 1001119981 1001119981 1001119981 1001119981 1001119981 1001119981 1001119981 1001119981 4 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 3121258 JLG Lift 4 29 SECTION 4 MACHINE OPERATION LS NOTES 4 30 JLG Lift 3121258 SECTION 5 EMERGENCY PROCEDURES SECTION 5 EMERGENCY PROCEDURES 5 1 GENERAL This section explains the steps to be taken in case of an emer FOLLOWING ANY INCIDENT THOROUGHLY INSPE
27. 24 4 Strong Gale Light structure damage 3121258 JLG Lift 1 9 SECTION 1 SAFETY PRECAUTIONS Crushing and Collision Hazards Approved head gear must be worn by all operating and ground personnel Check work area for clearances overhead on sides and bot tom of platform when lifting or lowering platform and driving During operation keep all body parts inside platform railing Usethe boom functions not the drive function to position the platform close to obstacles Always post a lookout when driving in areas where vision is obstructed 1 10 JLG Lift Keep non operating personnel at least 6 ft 1 8m away from machine during all driving and swing operations Under all travel conditions the operator must limit travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors which may cause collision or injury to personnel Be aware of stopping distances in all drive speeds When driv ing in high speed switch to low speed before stopping Travel grades in low speed only Do not use high speed drive in restricted or close quarters or when driving in reverse Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and persons in the platform Be sure that operators of other overhead and floor level machines are aware of the aerial work platform s presence Dis
28. 554 7233 Outside USA Phone 240 420 2661 Fax 301 745 3713 E mail ProductSafety JLG com 3121258 JLG Lift C FOREWORD REVISION LOG Original Issue June 17 2010 Revised December 20 2010 Revised March 17 2011 Revised May 16 2012 Revised January 2 2013 Revised January 5 2015 JLG Lift 3121258 TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE SECTION 1 SAFETY PRECAUTIONS SkyGuard Function Test eee e eee 2 6 1 1 GENERAL 1 1 General 2 9 1 2 PRE OPERATION 1 1 23 OSCILLATING AXLE LOCKOUT TEST IF EQUIPPED 2 11 Operator Training and Knowledge 1 1 Workplace 1 2 SECTION 3 MACHINE CONTROLS AND INDICATORS Machine Inspection 1 3 31 GENERAL upa Sy eee S 3 1 1 3 OPERATION dog LR xr ab 1 3 3 2 CONTROLS AND INDICATORS 3 1 General 1 3 Ground Control Station 3 2 Trip and Fall Hazards 1 4 Ground Control Indicator 3 7 Electrocution Hazards 1 5 Platform Station 3 9 Tipping 1 7 Platform Control Indicator Panel
29. 943 1705903 1703941 13 1701642 1701642 1701642 1701642 1701642 1701642 1701642 1701642 1701642 14 1702300 1702300 1702300 1702300 1702300 1702300 1702300 1702300 1702300 15 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 17 3121258 JLG Lift 4 27 SECTION 4 MACHINE OPERATION Item ANSI CE Australia Japan Korea French Chinese Portuguese Spanish 1001119732 1001115783 C 1001119733 C 1001119734 C 1001119735 C 1001119736 C 1001119737 C 1001119738 C 1001119739 C 20 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 21 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 22 1703797 1705084 3 1703798 1705921 1705921 1703926 1703927 1703924 1703925 1703928 1703923 24 1705822 1705822 1705344 1705345 1705347 1705348 1705349 1705917 25 1703805 1705828 1705828 1703980 1703981 1703984 1703982 1703985 1703983 26 1701645 1705961 1705961 1703938 1703939 1703936 1703937 1703940 1703935 27 1707013 1705978 1705978 1707059 1707058 1707055 1707060 1707134 1707056 28 1707054 1707042 1707047 1707044 1707133 1707049 33 1001119576 1001119576 1001119576 1001119576 1001119576 1001119576 1001119576 1001119576 1001119576 34 1001119578 1001119578 1001119578 1001119578 1001119578 1001119578 1001119578 1001119578 1001119578 35 1001
30. AT IT IS LEVEL BEFORE EXTENDING BOOM OR RAISING BOOM ABOVE HORIZONTAL Indicates the platform has been overloaded 3121258 JLG Lift 3 13 SECTION 3 MACHINE CONTROLS AND INDICATORS 10 107853 1 ACGenerator 4 GlowPlug Waitto Start 7 Creep 2 Platform Overload 5 Enable Footswitch 8 System Distress 3 Tilt 6 FuelLevel 9 DriveOrientation Figure 3 5 Platform Control Indicator Panel 3 14 JLG Lift 3121258 SECTION 3 MACHINE CONTROLS AND INDICATORS 4 Glow Plug Wait to Start Indicator Indicates the glow plugs are operating After turning on igni tion wait until light goes out before starting engine 5 Enable Indicator Footswitch To operate any function the footswitch must be depressed and the function selected within seven seconds The enable indicator shows that the controls are enabled If a function is not selected within seven seconds or if a seven second lapse between ending one function and beginning the next func tion the enable light will go out and the footswitch must be released and depressed again to enable the controls Releasing the footswitch removes power from all controls and applies the drive brakes A WARNING TO AVOID SERIOUS INJURY DO NOT REMOVE MODIFY OR DISABLE THE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS A WARNING FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN SWITCH ONLY OPERATES WITHIN LAST 1 4 OF TRAVEL TO
31. CT THE MACHINE AND TEST ALL gency situation while operating FUNCTIONS FIRST FROM THE GROUND CONTROLS THEN FROM THE PLATFORM CON TROLS DO NOT LIFT ABOVE 3 M 10 FT UNTIL YOU ARE SURE THAT ALL DAMAGE HAS 5 2 INCIDENT NOTIFICATION BEEN REPAIRED IF REQUIRED AND THAT ALL CONTROLS ARE OPERATING COR RECTLY JLG Industries Inc must be notified immediately of any incident involving a JLG product Even if no injury or property damage is 5 3 EMERGENCY OPERATION evident the factory should be contacted by telephone and pro ided with all details Operator Unable to Control Machine In USA JLG Phone 877 JLG SAFE 554 7233 IF THE PLATFORM OPERATOR IS PINNED TRAPPED OR UNABLE TO OPERATE OR CONTROL MACHINE Outside USA 1 Other personnel should operate the machine from ground 240 420 2661 controls only as required E mail 2 Other qualified personnel on the platform may use the plat form controls DO NOT CONTINUE OPERATION IF CONTROLS Productsafety JLG com DO NOT FUNCTION PROPERLY Failure to notify the manufacturer of an incident involving a JLG 3 Cranes forklift trucks or other equipment can be used to sta Industries product within 48 hours of such an occurrence may bilize motion of the machine void any warranty consideration on that particular machine 3121258 JLG Lift 5 1 SECTION 5 EMERGENCY PROCEDURES Platform or Boom Caught Overhead If the platform or boom becomes jammed or snagged in over he
32. DI ATELY REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION Function Check Perform the Function Check as follows 1 2 3121258 From the ground control console with no load in the plat form a Check that all guards protecting the switches or locks are in place b Operate all functions and ensure proper operation Check auxiliary descent and ensure proper operation d Ensure that all machine functions are disabled when the Emergency Stop Button is pushed in e Ensure all boom functions stop when the function enable switch is released From the platform control console JLG Lift a Ensure that the control console is firmly secured in the proper location b Check that all guards protecting the switches or locks are in place c Operate all functions and ensure proper operation d Ensure that all machine functions are disabled when the Emergency Stop Button is pushed in Ensure that all machine functions stop when the foot switch is released With the platform in the stowed position a Drive the machine on a grade not to exceed the rated gradeability and stop to ensure the brakes hold b Check that the tilt indicator is illuminated to ensure proper operation Swing the boom over either of the rear tires and ensure that the Drive Orientation indicator illuminates and that the Drive Orientation Override switch m
33. F ENGINE FAILS TO START PROMPTLY DO NOT CRANK FOR AN EXTENDED TIME SHOULD ENGINE FAIL TO START AGAIN ALLOW STARTER TO COOL OFF FOR 2 3 MIN UTES IF ENGINE FAILS AFTER SEVERAL ATTEMPTS REFER TO ENGINE MAINTENANCE MANUAL NOTE Diesel engines only After turning on ignition operator must wait until glow plug indicator light goes out before cranking engine 1 Turn key of SELECT switch to GROUND Position POWER EMERGENCY STOP switch to ON then push the ENGINE START switch until engine starts A CAUTION ALLOW ENGINE TO WARM UP FOR A FEW MINUTES AT LOW SPEED BEFORE APPLYING ANY LOAD 3121258 SECTION 4 MACHINE OPERATION 3 Turn SELECT switch to PLATFORM Fuel Reserve Shut Off System Gas or Diesel Engines 4 From Platform pull POWER EMERGENCY STOP switch out Only then push the ENGINE START switch until engine starts The Fuel Shutoff System senses when the fuel level is getting low NOTE Footswitch must be in released up position before starter will and automatically shuts the engine down before the fuel tank is operate If starter operates with footswitch in the depressed posi emptied tion DO NOT OPERATE MACHINE Depending upon machine setup the machine will either keep the engine shut down until the fuel tank is refilled or the operator will be able to restart and run the engine for an additional min ute After 1 minute the engine will shut off for a second time and the machine will return to the engine
34. For Refer ence Only Do not increase the surface area of the platform or the load Increase of the area exposed to the wind will decrease stabil ity Do not increase the platform size with unauthorized deck extensions or attachments If boom assembly or platform is in a position that one or more wheels are off the ground all persons must be removed before attempting to stabilize the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine 3121258 SECTION 1 SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH 12 5 M 5 Table 1 2 Beaufort Scale For Reference Only Wind Speed Description Land Conditions Number m s 0 0 0 0 2 Calm Calm Smoke rises vertically 1 1 3 0 3 1 5 Lightair Windmotionvisibleinsmoke 2 4 7 1 6 3 3 Lightbreeze Wind felt on exposed skin Leaves rustle 3 8 12 34 54 Gentle breeze Leaves and smallertwigs in constant motion 4 13 18 5 5 7 9 Moderate breeze Dust and loose paper raised Small branches begin to move 5 19 24 8 0 10 7 Fresh breeze Smaller trees sway 6 25 31 10 8 13 8 Strong breeze Large branches in motion Flags waving near horizontal Umbrella use becomes difficult 7 32 38 13 9 17 1 NearGale Moderate Gale Whole trees motion Effort needed to walk against the wind 8 39 46 17 2 20 7 Fresh Gale Twigs broken from trees Cars veer on road 9 47 54 20 8
35. G Lift 6 13 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Lube Point s Grease Fitting Capacity A R Lube Mobil SHC 007 Lube Point s Grease Fitting Capacity A R Lube Lubriplate 930 AAA Interval A R Interval A R A CAUTION DO NOT OVERGREASE BEARINGS OVERGREASING BEARINGS WILL RESULT IN DAM AGE TO OUTER SEAL IN HOUSING 6 14 JLG Lift 3121258 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 3 Hydraulic Tank 4 Hydraulic Tank Return Filter and Breather Interval Change after first 50 hrs and every 6 months or 300 hrs thereafter Comments For breather element twist top to replace Under certain conditions it may be necessary to replace both ele ments on a more frequent basis Lube Point s Fill Cap Capacity 24 8 Gal 93 9 L 20 6 Gal 77 9 L to Full Level 17 8 Gal 67 4 L to Low Level Lube HO Interval Check Level daily Change every 2 years or 1200 hours of operation Comments On new machines those recently overhauled or after changing hydraulic oil operate all systems a minimum of two complete cycles and recheck oil level in reservoir 3121258 JLG Lift 6 15 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 6 16 5 Wheel Drive Hub OIL LEVEL CHECK AND FILL Lube Point s Level Fill Plug Capacity 25 5 oz 0 75 L 1 2 Full Lube EPGL Interval Check level every 3 months
36. HT OR SPECIFICATION FOR EXAMPLE BATTERIES FILLED TIRES PLATFORM DO NOT MODIFY UNIT IN ANY WAY TO AFFECT STABILITY Table 6 8 Critical Stability Weights Components LBS KG Counterweight 1875 75 850 5 34 TireandWheel 20x9Pneumatic 130 59 Tire and Wheel 20x9 Foam Filled 220 99 8 Tire and Wheel 18x7 230 104 3 Platform amp Console 30x60 242 5 110 Platform amp Console 30x48 216 98 Battery 66 30 3121258 JLG Lift 6 9 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE RECOMMENDED JLG ARTIC PACKAGE 9 Y amp E 5 z o 2 gt U im ce LPG OPERATION AlR TEMPERATURE C 49 43 38 420 10 400 90 80 70 60 50 40 30 20 0 SAE 10W 30 SAE 5W 30 0 10 20 30 NOTICE MACHINE OPERATION USING NON JLG APPROVED ENGINE OIL OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINED IN THE ENGINE OIL OPERATION CHART MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE ENGINE 1001120074 A Figure 6 4 Engine Oil Operation Chart GM JLG Lift 3121258 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE AIR TEMPERATURE F 420 400 90 80 70 60 50 4
37. MODE EXCEPT ON A SMOOTH FIRM AND LEVEL SURFACE NOTE Refer to the Operating Specifications table for Gradeability and Sideslope ratings TO AVOID LOSS OF TRAVEL CONTROL OR TIP OVER DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED IN THE OPERATING SPECIFICATIONS SECTION All ratings for Gradeability and Sideslope are based upon the OF THIS MANUAL machine s boom being in the stowed position fully lowered and retracted DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES I USE CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE T e gt PLATFORM IS ELEVATED BEFORE DRIVING LOCATE THE BLACK WHITE ORIENTATION ARROWS ON BOTH THE CHASSIS AND THE PLATFORM CONTROLS MOVE THE DRIVE CONTROLS IN A DIREC TION MATCHING THE DIRECTIONAL ARROWS FWD REV Traveling is limited by two factors 1 Gradeability which is the percent of grade of the incline the machine can climb 2 Sideslope which is the angle of the slope the machine can be driven across 4 6 JLG Lift 3121258 SECTION 4 MACHINE OPERATION SIDE SLOPE Figure 4 3 Grade and Side Slopes 3121258 JLG Lift 4 7 SECTION 4 MACHINE OPERATION Traveling Forward and Reverse 4 5 3 At Platform Controls pull out Emergency Stop switch start engine and activate footswitch 4 Position Drive controller to FORWARD or REVERSE as desired This machine is equipped with a Drive Orientation Indicato
38. NE OPERATION 47 BOOM A WARNING A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN LIGHT IS LIT DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE CHASSIS TILT ALARM INDICATES CHASSIS IS ON AN EXCESSIVE SLOPE 3 DEGREE OR GREATER ON CE amp AUSTRALIA SPEC MACHINES 5 DEGREE OR GREATER ON ANSI CSA amp JAPAN SPEC MACHINES CHASSIS MUST BE LEVEL BEFORE SWINGING OR RAISING BOOM ABOVE HORIZONTAL OR DRIVING WITH THE BOOM ELEVATED TO AVOID TIP OVER IF RED TILT WARNING LIGHT LIGHTS WHEN BOOM IS RAISED ABOVE HORIZONTAL LOWER PLATFORM TO GROUND LEVEL THEN REPOSITION MACHINE SO THAT CHASSIS IS LEVEL BEFORE RAISING BOOM TRAVELING WITH BOOM BELOW HORIZONTAL IS PERMITTED ON GRADES AND SIDE SLOPES SPECIFIED IN THE OPERATING SPECIFICATIONS SECTION OF THIS MANUAL 3121258 JLG Lift A WARNING TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINERY IF ANY CONTROL LEVER OR TOGGLE SWITCH CONTROLLING PLATFORM MOVEMENT DOES NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED A CAUTION TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED REMOVE FOOT FROM FOOTSWITCH OR USE EMER GENCY STOP SWITCH TO STOP THE MACHINE Swinging the Boom To swing boom use Swing control to select Right or Left direc tion SECTION 4 MACHINE OPERATION Raising and Lower
39. ON 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Hydraulic Oil Table 6 6 GM 0 971 y Table 6 7 Hydraulic Oil Type Liquid Cooled Number of Cylinders 4 Hydraulic System S A E Viscosity Operating Grade Bore 2 58in 65 5 mm Temperature Range Stroke 2 84 72 0 mm 0 to 180 F TOW Total Displacement 59 cu in 967 cm 18 to 83 C Compression Ratio 8 8 1 0 to 210 F 10W 20 10W30 Firing Order 1 3 4 2 18 to 99 O Output 28 6hp 21 3kW 50 to 210 F 20W 20 Lowldle RPM 120050 High dle RPM NOTE Hydraulic oils require anti wear qualities at least API Service Classification GL 3 and sufficient chemical stability for mobile hydraulic system service NOTE Machines may be equipped with Mobil EAL biodegradable and non toxic hydraulic oil This is a fully synthetic hydraulic oil that possesses the same anti wear and rust protection characteristics as mineral oils but will not adversely affect the ground water or the environment when spilled or leaked in small amounts JLG Lift 3121258 SECTION 6 GENERAL SPECIFICATIONS 8 OPERATOR MAINTENANCE NOTE Aside from JLG recommendations it is not advisable to mix oils OIL SAMPLING of different brands or types as they may not contain the same required additives or be of comparable viscosities If use of hydraulic oil other than Mobil 424 is desired contact JLG Indus NM
40. P OR BOTTOM 3121258 JLG Lift 6 Fuel Level Indicator Indicates the level of fuel in the tank Creep Speed Indicator When the Function Speed Control is turned to the creep position the indicator acts as a reminder that all functions are set to the slowest speed The light flashes if the control system puts the machine into creep speed and will be on continuously if the operator selects creep speed SECTION 3 MACHINE CONTROLS AND INDICATORS 8 System Distress Indicator The light indicates that the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the system memory Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval JLG Lift Drive Orientation Indicator When the boom is swung beyond the rear drive tires or fur ther in either direction the Drive Orientation indicator will illuminate when the drive function is selected This is a signal for the operator to verify that the drive control is being oper ated in the proper direction i e controls reversed situa tions 3121258 SECTION 4 MACHINE OPERATION 41 DESCRIPTION SECTION 4 MACHINE OPERATION This machine is a self propelled hydraulic personnel lift equipped with a work platform on the end of an elevating and rotating boom 3121258 JLG Lift The primary operator control station is in the platform From this control station the ope
41. Tie Down See Figure 4 6 NOTICE Lifting WHEN TRANSPORTING THE MACHINE IN THE STOWED POSITION THE BOOM MUST BE FULLY LOWERED INTO THE BOOM REST 1 Refer to the Serial Number Plate refer to the Specifications section of this manual or weigh the individual unit to find out the Gross Vehicle Weight 2 Place the boom in the stowed position 3 Remove all loose items from the machine 4 Properly adjust the rigging to prevent damage to the machine and so the machine remains level 3121258 JLG Lift Place the boom in the stowed position or storage position Remove all loose items from the machine Secure the chassis and the platform using straps or chains of adequate strength SECTION 4 MACHINE OPERATION HG 7 43 47 1 10 B 41 471 05 1001119576 2 Figure 4 6 Lifting and Tie Down Chart o o 4 16 JLG Lift 3121258 SECTION 4 MACHINE OPERATION Figure 4 7 Decal Location Sheet 1 of 10 3121258 JLG Lift 4 17 SECTION 4 MACHINE OPERATION VE m VAS B40AJ Figure 4 8 Decal Location Sheet 2 of 10 4 18 JLG Lift 3121258 SECTION 4 MACHINE OPERATION
42. ad structures or equipment rescue platform occupants prior to freeing the machine 5 4 AUXILIARY DESCENT SYSTEM Refer to Figure 5 1 Auxiliary Descent Decal and Hand Pump The auxiliary descent system allows the boom and jib to be low ered in the event of primary power engine power loss This sys tem uses electrically powered solenoid valves and the force of gravity to lower the booms and jib The following functions are included in this system and will operate normally if the engine is not running and the auxiliary power switch has been activated Main Lift Down Tower Lift Down Jib Lift Down 1 From the ground control console place the Platform Ground Select switch in the Ground position 2 Pull out the Power Emergency Stop control 3 Hold down the Auxiliary Descent Enable Switch and the con trol switch for the desired function JLG Lift If it is necessary to raise the jib in order to properly perform the auxiliary descent procedure use the following procedure 1 From the ground control console place the Platform Ground Select switch in the Ground position 2 Pull out the Power Emergency Stop control 3 Hold down the Auxiliary Descent Enable Switch hold up the jib lift control switch and operate the hand pump located next to the hydraulic tank to raise the jib 5 5 MANUAL SWING OVERRIDE The manual swing override is used to manually swing the boom and turntable assembly in the event of a t
43. ation machines The key must be available to ground personnel in the event of an emergency Platform Ground Select Switch The three position key operated switch supplies power to the platform control console when positioned to PLATFORM With the switch key turned to the GROUND position only ground controls are operable Telescope Control Provides extension and retraction of the boom JLG Lift 6 7 Main Boom Lift Provides raising lowering of the main boom when position ing up or down Tower Boom Lift Provides raising and lowering of the tower boom Swing Provides 355 degrees non continuous turntable rotation SECTION 3 MACHINE CONTROLS AND INDICATORS 3 6 9 10 Engine Start Auxiliary Descent Enable Function Enable To start the engine the switch must be held UP until the engine starts To use auxiliary descent enable the switch must be held DOWN for duration of function use When the engine is running the switch must be held DOWN to enable all boom controls Platform Rotate Provides rotation of the platform 9 1 A WARNING ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANTS TO SHIFT OR FALL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY 11 Platform Leveling Override A three position switch allows the operator to adjust the automatic self leveling system This switch
44. chine model If not using a JLG approved replacement tire we recommend that replacement tires have the following characteris tics Equal or greater ply load rating and size of original Tire tread contact width equal or greater than original Wheel diameter width and offset dimensions equal to the original Approved for the application by the tire manufacturer including inflation pressure and maximum tire load Unless specifically approved by JLG Industries Inc do not replace a foam filled or ballast filled tire assembly with a pneumatic tire When selecting and installing a replacement tire ensure that all tires are inflated to the pressure recommended by JLG Due to size variations between tire brands both tires on the same axle should be the same 6 18 JLG Lift 3121258 SECTION 6 GENERAL SPECIFICATIONS 8 OPERATOR MAINTENANCE Wheel and Tire Replacement 1 Start all nuts by hand to prevent cross threading DO NOT use a lubricant on threads or nuts The rims installed on each product model have been designed for stability requirements which consist of track width tire pressure and load capacity Size changes such as rim width center piece location larger or smaller diameter etc without written factory recommen dations may result in an unsafe condition regarding stability 2 Tighten nuts in the following sequence Wheel Installation It is extremely important to apply and maintain proper wheel mounti
45. dition and a Diagnostic Trouble Code has been set in the system memory Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval The system distress indicator light will illuminate for 2 3 sec onds when the key is positioned to the on position to act as a self test Platform Overload Indicator If Equipped Indicates the platform has been overloaded SECTION 3 MACHINE CONTROLS AND INDICATORS 3 8 Drive and Steer Disable High Engine Coolant Temperature Low Engine Oil Pressure Battery Malfunction Low Fuel Glow Plug System Distress Platform Overload AA 1001119232 1 2 3 4 5 6 7 8 Figure 3 3 Ground Control Indicator Panel JLG Lift 3121258 SECTION 3 MACHINE CONTROLS AND INDICATORS Platform Station See Figure 3 4 Platform Control Console A WARNING TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED 1 Drive Speed Torque Select The machine has a three position switch The forward posi tion gives maximum drive speed by allowing the drive pump to go to maximum displacement and the engine to go to maximum RPM when the drive controller is moved The back position gives maximum torque for rough terrain and climb ing grades by reducing the d
46. e as specified in this manual Read understand and obey all applicable employer local and governmental regulations as they pertain to your utilization and application of the machine Workplace Inspection JLG Lift Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the machine Do not operate or raise the platform from a position on trucks trailers railway cars floating vessels scaffolds or other equip ment unless the application is approved in writing by JLG Before operation check work area for overhead hazards such as electric lines bridge cranes and other potential overhead obstructions Check operating surfaces for holes bumps drop offs obstruc tions debris concealed holes and other potential hazards Check the work area for hazardous locations Do not operate the machine in hazardous environments unless approved for that purpose by JLG Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel Do not travel on unsupported surfaces 3121258 SECTION 1 SAFETY PRECAUTIONS Machine Inspection 1 3 Do not operate this machine until the inspections and func tional checks as specified in Section 2 of this manual have been performed Do not operate this machine until it has been serviced and maintained according to the maintenance and in
47. ed out on When pushed in off power is shut off to the PLAT FORM GROUND SELECT switch 3121258 SECTION 3 MACHINE CONTROLS AND INDICATORS Indicator Panel Hourmeter Power Emergency Stop Platform Ground Select Telescope Main Boom Lift Tower Boom Lift Swing Engine Start Auxiliary Descent Enable Function Enable 10 Platform Rotate 11 Platform Level 12 JibLift IOS Cn dg Figure 3 1 Ground Control Station 3121258 JLG Lift 3 3 SECTION 3 MACHINE CONTROLS AND INDICATORS m dg gt IndicatorPanel Hourmeter Power Emergency Stop Platform Ground Select Telescope Main Boom Lift Tower Boom Lift Swing Engine Start Auxiliary Descent Enable Function Enable Platform Rotate Platform Level Jiblift MachineSafety System Override MSSO Figure 3 2 Ground Control Station with Machine Safety System Override MSSO CE Only 3 4 3121258 SECTION 3 MACHINE CONTROLS AND INDICATORS NOTE 4 3121258 When the Platform Ground Select Switch is in the center posi tion power is shut off to the controls at both operating stations Remove the key to prevent the controls from being actuated The key is removable in the platform position on CE specific
48. ee 4 10 5 4 AUXILIARY DESCENT SYSTEM 5 2 ee 4 10 5 5 MANUAL SWING 5 2 4 10 5 6 EMERGENCY TOWING PROCEDURES 5 4 4 10 5 7 MACHINE SAFETY SYSTEM OVERRIDE MSSO 2 0 5 5 4 10 4 11 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR 4 11 MAINTENANCE p 6 1 INTRODUCTION pp 6 1 415 6 2 OPERATING SPECIFICATIONS AND PERFORMANCE an 445 DATA 4 12 Operating Specifications 6 1 ees 4 15 Dimensional Data 6 2 ae 4 15 Capacities ii soccer ehe erp eei rennen 72 Ee 4 15 Ora Engine Data s ay v RECO E ERES EN 6 3 Hydraulic Oil cei iR EE Etre 6 4 Major Component Weights 6 9 JLG Lift 3121258 TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT 6 3 OPERATOR 6 4 TIRES 6 Tire Wheel and Tire Replacement Wheel Installation 6 5 SUPPLEMENTAL INFORMATION SECTION 7 INSPECTION AND REPAIR LOG 3121258 PAGE SECTION PARAGRAPH SUBJECT JLG Lift PAGE TABLE OF 5 SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE Th
49. efer to decal located on the control box guard in front of the control box or by the ground controls for these symbols and the corresponding functions the capacity indicator which will be green or yellow depending upon platform position 3121258 JLG Lift 3 1 SECTION 3 MACHINE CONTROLS AND INDICATORS A WARNING TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED Ground Control Station Hourmeter Registers the amount of time the machine has been in use with engine running The hourmeter registers up to 9 999 9 hours and cannot be reset A CAUTION WHEN THE MACHINE 15 SHUT DOWN THE POWER EMERGENCY STOP SWITCH MUST See Figure 3 1 Ground Control Station and Figure 3 2 Ground Control POSITIONED TO THE OFF POSITION TO PREVENT DRAINING THE BATTERIES Station with Machine Safety System Override MSSO CE Only 1 Indicator Panel The Indicator Panel contains indicator lights that signal problem conditions or functions operating during machine operation NOTE Function Enable switch must be held down in order to operate Main Boom Telescope Tower Lift Swing Main Lift Jib Lift Platform Level Override and Platform Rotate functions 3 2 JLG Lift 3 Power Emergency Stop Switch A two position red mushroom shaped switch supplies power to PLATFORM GROUND SELECT switch when pull
50. er accept operating responsibility until this manual has been read stood in its entirety before operating the machine For clarifi training is accomplished and operation of the machine has been cation questions or additional information regarding any completed under the supervision of an experienced and quali portions of this manual contact JLG Industries Inc fied operator This section contains the responsibilities of the owner user oper ator lessor and lessee concerning safety training inspection maintenance application and operation If there are any ques tions with regard to safety training inspection maintenance application and operation please contact JLG Industries Inc JLG 3121258 JLG Lift 1 1 SECTION 1 SAFETY PRECAUTIONS An operator must not accept operating responsibilities until adequate training has been given by competent and autho rized persons Allow only those authorized and qualified personnel to oper ate the machine who have demonstrated that they under stand the safe and proper operation and maintenance of the unit Read understand and obey all DANGERS WARNINGS CAU TIONS and operating instructions on the machine and in this manual Ensure that the machine is to be used in a manner which is within the scope of its intended application as determined by JLG All operating personnel must be familiar with the emergency controls and emergency operation of the machin
51. ing the Tower Boom 4 9 MACHINE SAFETY SYSTEM OVERRIDE MSSO CE To raise or lower the Tower Boom position Tower Boom Lift ONLY switch to Up or Down until desired height is reached The Machine Safety System Override MsSO is Raising and Lowering the Main Boom used to override function controls for Emergency Platform Retrieval only Refer to Section 5 7 Machine Safety System Override MSSO CE Only for operating procedures To raise or lower the Main Boom use Main Boom Lift controller to select UP or DOWN movement Telescoping the Main Boom To extend or retract the main boom use the Main Telescope Con trol Switch to select IN or OUT movement 4 8 FUNCTION SPEED CONTROL This control affects the speed of telescope tower boom lift and jib lift Turning the knob all the way counterclockwise until it clicks puts drive main lift platform rotate and swing into creep mode 4 10 JLG Lift 3121258 SECTION 4 MACHINE OPERATION 4 10 SKYGUARD OPERATION Skyguard is used to provide enhanced control panel protection When the SkyGuard sensor is activated functions that were in use at the time of actuation will reverse or cutout The table below outlines these functions Table 4 1 Skyguard Function Table Main Main Swin Drive Drive Platform Platform Jib Lift Tele 9 Forward Reverse Level Rotate Lift R C R R R R R C C C Indicates Reversal is Activated C I
52. is Page Left Blank Intentionally iv JLG Lift 3121258 FIGURE NUMBER TITLE 2 1 2 2 2 3 2 4 3 1 3 2 3 3 3 4 3 5 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 4 12 4 13 4 14 4 15 4 16 3121258 PAGE Basic 2 7 Daily Walk Around Inspection Sheet 1 of 3 2 8 Daily Walk Around Inspection Sheet 2 of 3 2 9 Daily Walk Around Inspection Sheet 3 of 3 2 10 Ground Control Station 3 3 Ground Control Station with Machine Safety System Override MSSO CE 3 4 Ground Control Indicator Panel 3 8 Platform Control Console 3 10 Platform Control Indicator Panel 3 14 Position of Least Forward Stability 4 4 Position of Least Backward Stability 4 5 Grade and Side Slopes 4 7 Stowed Position 4 13 Storage Position 4 14 Lifting and Tie Down 4 16 Decal Location Sheet 1 of 10 4 17 Decal Location Sheet 2 of 10 4 18 Decal Location Sheet 3 of 10 4 19 Decal Location Sheet 4 of 10 4 20 Decal Location Sheet 5 of 10
53. is used to adjust platform level in situations such as ascending descending a grade 12 Jib Lift Provides raising and lowering of the jib 13 Machine Safety System Override MSSO CE Only Provides emergency override of function controls that are locked out in the event of Load Sense System activation JLG Lift 3121258 SECTION 3 MACHINE CONTROLS AND INDICATORS Ground Control Indicator Panel See Figure 3 3 Ground Control Indicator Panel 1 3121258 Drive and Steer Disable Indicator If equipped Indicates the Drive and Steer Disable function has been acti vated High Engine Temperature Indicator Indicates that engine coolant temperature is abnormally high and service is required Low Engine Oil Pressure Indicator Indicates that engine oil pressure is below normal and ser vice is required Battery Malfunction Indicator Indicates a problem in the battery or charging circuit and service is required JLG Lift Low Fuel Level Indicator Indicates the fuel level is low The Fuel Reserve Cut Out Sys tem will shut the engine down or allow it start and run for an additional minute depending upon machine setup before the fuel tank is emptied Glow Plug Indicator Indicates the glow plugs are operating After turning on igni tion wait until light goes out before cranking engine System Distress Indicator The light indicates that the JLG Control System has detected an abnormal con
54. ite direction Always return switch to neutral and stop before moving the switch to the next function Operate con trols with slow and even pressure Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform except in an emergency SECTION 1 SAFETY PRECAUTIONS 1 4 Do not carry materials directly on platform railing unless approved by JLG When two or more persons are in the platform the operator shall be responsible for all machine operations Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area When driving always position boom over rear axle in line with the direction of travel Remember if boom is over the front axle steer and drive functions will be reversed Do not assist stuck or disabled machine by pushing or pull ing except by pulling at the chassis tie down lugs Fully lower platform and shut off all power before leaving machine Remove all rings watches and jewelry when operating machine Do not wear loose fitting clothing or long hair unre strained which may become caught or entangled in equip ment Persons under the influence of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate this machine Hydraulic cylinders are subject to thermal expansion and con traction This may result in changes to the boom and or plat form position
55. l Via Po 22 20010 Pregnana Milanese MI Italy 39 029 359 5210 39 029 359 5845 Oshkosh JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4 Jurong Industrial Estate Singapore 639379 f 65 6591 9030 365 6591 9031 Plataformas Elevadoras JLG Iberica S L Trapadella 2 Castellbisbal Sur 08755 Castellbisbal Barcelona Spain 3493 772 4700 34 93 771 1762 JLG Sverige Enkopingsvagen 150 Box 704 SE 176 27 Jarfalla Sweden 46 0 850 659 500 46 0 850 659 534 www jlg com
56. loaded and will automatically return to neutral off position when released Main Lift Swing Controller Provides main lift and swing Push forward to lift up pull backward to boom down Move right to swing right move left to swing left Moving the joystick activates switches to provide the functions selected 3121258 SECTION 3 MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel 3 Tilt Alarm Warning Light and Alarm See Figure 3 5 Platform Control Indicator Panel Tilt Angle Market NOTE The indicator lights will illuminate for approximately 1 second 3 CE amp Australia when the key is positioned to the on position to act as a self test 5 ANSI CSA amp Japan 1 Generator If Equipped This red illuminator indicates that the chassis is on a slope An alarm will also sound when the chassis is on a slope and Indicates the generator is in operation the boom is out of transport position If lit when boom is out 2 Platform Overload Indicator If Equipped of transport position lower to below horizontal then reposi tion machine so that it is level before continuing operation If the boom is above horizontal and the machine is on a slope the tilt alarm warning light will illuminate and an alarm will sound and CREEP is automatically activated A WARNING IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED RETRACT AND LOWER TO BELOW HORIZONTAL THEN REPOSITION MACHINE SO TH
57. maintenance of Operating Specifications this machine The maintenance portion of this section is intended as informa tion to assist the machine operator to perform daily maintenance tasks only and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual Other Publications Available Service and Maintenance 3121259 Illustrated Parts Manual l I al a asss 3121260 6 2 DATA Table 6 1 Operating Specifications Capacity Unrestricted ANSI CE amp Australia 500lbs 227kg 500lbs 230kg Maximum Travel Grade stowed 45 Position Gradeability see Figure 4 3 Maximum Travel Grade stowed 5 Position Side Slope see Figure 4 3 Drive Speed Stowed 3 1 mph 5 0kph Elevated Drive Speed 0 6 mph 1 0kph Gross Machine Weight Approximate ANSI amp Australia 9400165 4263 kg 9800 Ibs 4445 kg 3121258 JLG Lift 6 1 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Table 6 1 Operating Specifications Ground Bearing Pressure Pneumatic Foam Filled Solid Non Marking Solid 59 psi 4 1 kg cm 64psi 4 5 kg cm 70psi 4 9 kg cm 81 psi 5 7 kg cm System Voltage 12VDC Maximum Main Relief Hyd Pressure 4060 psi 280 Bar Dimensional Data Table 6 2 Dimensional Data
58. minals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Batteries also contain other chemicals known to the State of California to cause cancer Wash hands after handling An Oshkosh Corporation Company Corporate Office Industries Inc 1 JLG Drive McConnellsburg PA 17233 9533 USA 717 485 5161 717 485 6417 JLG Worldwide Locations 3121258 JLG Industries Australia P O Box 5119 11 Bolwarra Road Port Macquarie N S W 2444 Australia 61265811111 61 265813058 JLG Latino Americana Ltda Rua Eng Carlos Stevenson 80 Suite 71 13092 310 Campinas SP Brazil 55 19 3295 0407 EL 55 19 3295 1025 JLG Industries UK Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP England 44 0 161 654 1000 44 0 161 654 1001 JLG France SAS 74 de Baulieu 47400 Fauillet France T 33 0 5 53 88 31 70 33 0 5 53 88 31 79 l JLG Deutschland GmbH Max Planck Str 21 D 27721 Ritterhude Ihlpohl Germany 49 0 421 69 350 20 EL 49 0 421 69 350 45 JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N T Hong Kong 852 2639 5783 852 2639 5797 A JLG Industries Italia s r
59. ndicates Cutout is Activated Inputis Ignored Note When Soft Touch is enabled with SkyGuard all functions are cut out only Reversal only applies to Main Tele Out Main Tele In would be cut out 3121258 4 11 DUAL FUEL SYSTEM GAS ENGINE ONLY The dual fuel system enables the standard gasoline engine to run on either gasoline or LP gas A CAUTION IS POSSIBLE TO SWITCH FROM ONE FUEL SOURCE TO THE OTHER WITHOUT ALLOW ING THE ENGINE TO STOP EXTREME CARE MUST BE TAKEN AND THE FOLLOWING INSTRUCTIONS MUST BE FOLLOWED Changing From Gasoline to LP Gas 1 Start engine from Ground Control Station 2 Open hand valve on LP gas supply tank by turning counter clockwise 3 While engine is operating on GASOLINE under a no load condition place FUEL SELECT switch at Platform Control to LP position Changing From LP Gas to Gasoline 1 With engine operating on LP under a no load condition position FUEL SELECT switch at Platform Control Station to GASOLINE position 2 Close hand valve on LP gas supply tank by turning clock wise JLG Lift 4 11 SECTION 4 MACHINE OPERATION 4 12 SHUT DOWN AND PARK Shut Down and Park See Figure 4 4 The procedures to shut down and park the machine are as fol lows 1 2 3 A Drive machine to a reasonably well protected area Ensure boom is lowered over rear drive axle Shut down Emergency Stop at Platform Controls Shut down Emergency Stop
60. ng torque A WARNING WHEEL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS BROKEN STUDS AND POSSIBLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE BE SURE TO USE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THE WHEEL 3 Thetightening of the nuts should be done in stages Follow Tighten the lug nuts to the proper torque to prevent wheels from ing the recommended sequence tighten nuts per wheel coming loose Use a torque wrench to tighten the fasteners If you do torque not have a torque wrench tighten the fasteners with a lug wrench then immediately have a service garage or dealer tighten the lug Table 6 10 Wheel Torque Chart nuts to the proper torque Over tightening will result in breaking the studs or permanently deforming the mounting stud holes in the EE wheels The proper procedure for attaching wheels is as follows Ist Stage 2nd Stage 3rd Stage 40ftlbs 55 Nm 95 ftlbs 130 Nm 170ftlbs 230 Nm 3121258 JLG Lift 6 19 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 6 20 4 Wheel nuts should be torqued before first road use and after each wheel removal Check and torque every 3 months or 150 hours of operation JLG Lift 6 5 SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006 42 EC and is only applicable to CE machines For electric powered
61. nimum Approach Distances M A D Voltage Range MINIMUM APPROACH DISTANCE Phase to Phase in Feet Meters 01050 10 3 Over 50KV to 200 KV 15 5 Over 200 KV to 350 KV 20 6 Over 350 KV to 500 KV 25 8 Over 500 KV to 750 KV 35 11 Over 750 KV to 1000 KV 45 14 NOTE This requirement shall apply except where employer local or governmental regulations are more stringent e Maintain distance from electrical lines apparatus any ener gized exposed or insulated parts according to the Minimum Approach Distance MAD as shown in Table 1 1 Maintain a clearance of at least 10 ft 3m between any part of the machine and its occupants their tools and their equip Allow for machine movement and electrical line swaying ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less JLG Lift 3121258 SECTION 1 SAFETY PRECAUTIONS The minimum approach distance may be reduced if insulating Tipping Hazards barriers are installed to prevent contact and the barriers are rated for the voltage of the line being guarded These barriers The user must be familiar with the surface before driving Do shall not be part of or attached to the machine The mini not exceed the allowable sideslope and grade while driving mum approach distance shall be reduced to a distance within e the designed w
62. or 150 hrs of operation change every 2 years or 1200 hours of operation JLG Lift 6 Oil Change with Filter Kubota 252372 Ly Lube Point s Fill Cap Spin on Element Capacity 5 4 Quarts 5 1 L w Filter Lube EO Interval Check level daily change every 500 hours or six months whichever comes first Adjust final oil level by mark on dipstick 3121258 SECTION 6 GENERAL SPECIFICATIONS 8 OPERATOR MAINTENANCE 7 Fuel Filter Water Separator Kubota 8 Oil Change with Filter GM Lube Point s Fill Cap Spin on Element Lube Point s Replaceable Element Capacity 3 1 Quarts 3 L w Filter Interval Every year or 600 hours of operation Lube EO Interval Check level daily change every 500 hours or six months whichever comes first Adjust final oil level by mark on dipstick 3121258 JLG Lift 6 17 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 9 Charge Filter Interval Change after first 50 hrs and every 6 months or 300 hrs thereafter Comments Remove the engine tray retaining bolt and pull out engine tray to gain access 6 4 TIRES amp WHEELS Tire Replacement JLG recommends a replacement tire be the same size ply and brand as originally installed on the machine Please refer to the JLG Parts Manual for the part number of the approved tires for a particular ma
63. orking dimensions of the insulating barrier This determination shall be made by a qualified person in accordance with the employer local or governmental require ments for work practices near energized equipment A DANGER 4 DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Do not elevate platform or drive with platform elevated while on or near a sloping uneven or soft surface Ensure machine is positioned on a firm level and smooth surface before elevat ing platform or driving with the platform in the elevated posi tion Before driving on floors bridges trucks and other surfaces check allowable capacity of the surfaces 3121258 JLG Lift 1 7 SECTION 1 SAFETY PRECAUTIONS Never exceed the maximum work load as specified on the platform Keep all loads within the confines of the platform unless authorized by JLG Keep the chassis of the machine a minimum of 2 ft 0 6m from holes bumps drop offs obstructions debris concealed holes and other potential hazards at the ground level Do not push or pull any object with the boom Never attempt to use the machine as a crane Do not tie off machine to any adjacent structure Never attach wire cable or any similar items to platform JLG Lift Do not operate the machine when wind conditions exceed 28 mph 12 5 m s Refer to Table 1 2 Beaufort Scale
64. otal power failure when the platform is positioned over a structure or obstacle To operate the manual swing override proceed as follows 1 Using a 7 8 inch socket and ratchet wrench locate nut on swing worm gear on left side of machine 2 Install wrench on nut and ratchet in the direction desired 3121258 SECTION 5 EMERGENCY PROCEDURES 1001127549 A Figure 5 1 Auxiliary Descent Decal and Hand Pump 3121258 JLG Lift 5 3 SECTION 5 EMERGENCY PROCEDURES 5 6 EMERGENCY TOWING PROCEDURES After moving machine complete the following procedure 1 Position machine a firm level surface Towing this machine is prohibited However provisions for moving the machine have been incorporated The following procedures are 2 Chock wheels securely to be used ONLY for emergency movement to a suitable mainte 3 Disengage the mechanical release on both drive hubs by nance area loosening completely reversing and tightening the two bolts on each hub NOTICE 4 Remove chocks from wheels as desired THE ALLOWABLE TOWING SPEED IS 1 9 MPH 3 KPH THE MAXIMUM ALLOWABLE TOWING DISTANCE IS 0 6 MILES 1 KM 1 Chock wheels securely 2 Engage the mechanical release on both drive hubs by loos ening completely reversing and tightening the two bolts on each hub 3 Connect suitable equipment remove chocks and move machine 5 4 JLG Lift
65. r The yellow light on the platform control console indicates that the boom is swung beyond the rear drive tires and the machine may Drive Steer in the opposite direction from the movement of the controls If the indicator is illuminated operate the Drive function in the following manner 1 Match the black and white direction arrows on both plat form control panel and the chassis to determine the direc tion the machine will travel 2 Push and release the Drive Orientation Override switch Within 3 seconds slowly move the Drive control toward the arrow matching the intended direction of machine travel The indicator light will flash during the 3 second interval until the drive function is selected STEERING Position thumb switch on Drive Steer controller to RIGHT for steering right or to LEFT for steering left 4 6 PLATFORM A WARNING ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANTS TO SHIFT OR FALL FAILURE DO SO COULD RESULT IN DEATH OR SERIOUS INJURY Platform Level Adjustment To manually Level Up or Down Position the Platform Level con trol switch Up or Down and hold until the desired platform posi tion is obtained Platform Rotation To rotate the platform to the left or right use the Platform Rotate control switch to select the direction and hold until desired posi tion is reached JLG Lift 3121258 SECTION 4 MACHI
66. rator can drive and steer the machine in both forward and reverse directions The operator can raise or lower the boom or swing the boom to the left or right Standard boom swing is 355 degree non continuous The machine has a Ground Control Station which will override the Platform Control Station Ground Controls operate Boom Lift and Swing and are to be used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so 4 1 SECTION 4 MACHINE OPERATION 42 BOOM OPERATING CHARACTERISTICS AND LIMITATIONS Capacities Raising boom above horizontal with or without any load in plat form is based on the following criteria 1 Machine is positioned a smooth firm and level surface 2 Load is within manufacturers rated design capacity 3 All machine systems are functioning properly 4 Machine is as originally equipped from JLG Stability Machine stability is based on two 2 conditions which are called FORWARD and BACKWARD stability The machine s position of least FORWARD stability is shown in Figure 4 1 and its position of least BACKWARD stability is shown in Figure 4 2 A WARNING TO AVOID FORWARD OR BACKWARD TIPPING DO NOT OVERLOAD MACHINE OR OPER ATE THE MACHINE ON AN OUT OF LEVEL SURFACE 4 2 JLG Lift 4 3 OPERATION Initial starting should always be performed from the Ground Control station Starting Procedure A CAUTION I
67. rd to drive forward pull back to drive in reverse Steering is accomplished via thumb activated rocker switch on the end of the steer handle Telescope Provides extension and retraction of the main boom SECTION 3 MACHINE CONTROLS AND INDICATORS 10 11 12 13 14 Lights If Equipped This switch operates the chassis lights if the machine is so equipped Jib Lift Switch If Provides for raising or lowering of the jib by positioning up Override If equipped with SkyGuard the switch down enables functions cut out by the Sky SkyGuard equipped guard system to be operated again allowing the operator to resume use of machine functions Tower Boom Lift Provides for raising and lowering of tower boom when posi tioned up or down SkyGuard Indicator If Equipped Indicates the SkyGuard sensor has been activated All con trols are cut out until the override button is pushed Controls will then work normally 15 16 NOTE NOTE 17 JLG Lift Platform Rotate Provides rotation of the platform when positioned to the right or left Function Speed Control This control affects the speed of telescope tower lift and jib lift Turning the knob all the way counterclockwise until it clicks puts drive tower lift and swing into creep mode To operate the Main Boom Lift Swing joystick pull up on the locking ring below the handle The Main Boom Lift Swing joystick is spring
68. ritical stability items A WARNING MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE Ensure replacement parts or components are identical or ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER equivalent to original parts or components Never attempt to move heavy parts without the aid of mechanical device Do not allow heavy objects to rest in an unstable position Ensure adequate support is provided when raising components of the machine 1 12 JLG Lift 3121258 SECTION 1 SAFETY PRECAUTIONS Battery Hazards CAUTION Always disconnect batteries when servicing electrical compo BATTERY FLUID IS HIGHLY CORROSIVE AVOID CONTACT WITH SKIN AND nents or when performing welding on the machine CLOTHING AT ALL TIMES IMMEDIATELY RINSE ANY CONTACTED AREA WITH Do not allow smoking open flame or sparks near battery dur CLEAN WATER AND SEEK MEDICAL ATTENTION ing charging or servicing Charge batteries only in a well ventilated area Do not contact tools or other metal objects across the battery Avoid overfilling the battery fluid level Add distilled water to terminals batteries only after the batteries are fully charged Always wear hand eye and face protection when servicing batteries Ensure that battery acid does not come in contact with skin or clothing 3121258 JLG Lift 1 13 SECTION 1 SAFETY PRECAUTIONS LS NOTES
69. rive pump displacement and keeping the engine at high RPM when the drive controller is moved The center position allows the machine to be driven as quietly as possible by leaving the engine at mid engine and the drive pump at a reduced displacement A WARNING ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANTS TO SHIFT OR FALL FAILURE DO SO COULD RESULT IN DEATH OR SERIOUS INJURY 3121258 JLG Lift 2 Platform Leveling Override A three position switch allows the operator to adjust the automatic self leveling system This switch is used to adjust platform level in situations such as ascending descending a grade Horn A push type HORN switch supplies electrical power to an audible warning device when pressed Power Emergency Stop Switch A two position red mushroom shaped switch furnishes power to PLATFORM Controls when pulled out on When pushed in off power is shut off to the platform functions SECTION 3 MACHINE CONTROLS AND INDICATORS 3 10 Cn Drive Speed Torque Select Platform Leveling Override Horn Power Emergency Stop Start Auxiliary Descent Enable Fuel Select 10 Lights Drive Orientation Override 11 JibLift Drive Steer 12 SkyGuard Override Telescope 13 TowerBoom Lift Figure 3 4 Platform Control Console JLG Lift 14 15 w os
70. rol station start engine Place the Drive control lever to the forward position and carefully drive machine up ascension ramp until left front wheel is on top of block Carefully activate Swing control lever and position boom over right side of machine JLG Lift 5 10 With boom over right side of machine place Drive control lever to Reverse and drive machine off of block and ramp Have an assistant check to see that left front or right rear wheel remains elevated in position off of ground Carefully activate Swing control lever and return boom to stowed position centered between rear wheels When boom reaches center stowed position lockout cylinders should release and allow wheel to rest on ground it may be necessary to activate Drive to release cylinders Place the 6 inches 15 2 cm high block with ascension ramp in front of right front wheel Place Drive control lever to Forward and carefully drive machine up ascension ramp until right front wheel is on top of block With boom over left side of machine place Drive control lever to Reverse and drive machine off of block and ramp SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 11 Have an assistant check to see that right front or left rear 13 If lockout cylinders do not function properly have qualified wheel remains elevated in position off of ground personnel correct the malfunction prior to any further oper ation 12 Caref
71. sion Drive Motor Brake and Hub No evidence of leakage Hood Assemblies See Inspection Note All Hydraulic Cylinders No visible damage pivot pins and hydraulic hoses undamaged not leaking Turntable Bearing Evidence of proper lubrication No evidence of loose bolts or looseness between bearing and machine Tie Rod Ends and Steering Spindles See Inspection Note Figure 2 3 Daily Walk Around Inspection Sheet 2 of 3 3121258 JLG Lift SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 11 Hydraulic Pump See Inspection Note 14 Battery Batteries have proper electrolyte level cables tight see Inspection Note 12 Fuel Tank See Inspection Note 9 15 Platform Rotator 5 Inspection Note 13 Hydraulic Reservoir 5 Inspection Note 16 SkyGuard See Inspection Note Figure 2 4 Daily Walk Around Inspection Sheet 3 of 3 2 10 JLG Lift 3121258 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 23 OSCILLATING AXLE LOCKOUT TEST IF EQUIPPED NOTICE LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY ANY TIME A SYSTEM COMPONENT IS REPLACED OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED NOTE 3121258 Ensure boom is fully retracted lowered and centered between rear wheels prior to beginning lockout cylinder test Place a 6 inches 15 2 cm high block with ascension ramp in front of left front wheel From platform cont
72. spection requirements as specified in the machine s Service and Main tenance Manual Ensure all safety devices are operating properly Modification of these devices is a safety violation A WARNING MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER Donotoperate any machine on which the safety or instruction placards or decals are missing or illegible Check the machine for modifications to original components Ensure that any modifications have been approved by JLG Avoid accumulation of debris on platform floor Keep mud oil grease and other slippery substances from footwear and plat form floor 3121258 JLG Lift OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using any device i e cell phones two way radios etc that will distract your attention from safely operating the machine Do not use the machine for any purpose other than position ing personnel their tools and equipment Before operation the user must be familiar with the machine capabilities and operating characteristics of all functions Never operate a malfunctioning machine If a malfunction occurs shut down the machine Remove the unit from service and notify the proper authorities Do not remove modify or disable any safety devices Never slam a control switch or lever through neutral to an oppos
73. tal Crack 3 2 4 Weld Crack Decals and Placards Check all for cleanliness and legibil ity Make sure none of the decals and placards are missing Make sure all illegible decals and placards are cleaned or replaced 4 10 JLG Lift Operation and Safety Manuals Make sure a copy of the Operator and Safety Manual AEM Safety Manual ANSI mar kets only and ANSI Manual of Responsibilities ANSI mar kets only is enclosed in the weather resistant storage container Walk Around Inspection Refer to Figure 2 2 Battery Charge as required Fuel Combustion Engine Powered Machines Add the proper fuel as necessary Engine Oil Supply Ensure the engine oil level is at the Full mark on the dipstick and the filler cap is secure Hydraulic Oil Check the hydraulic oil level Ensure hydrau lic oil is added as required Accessories Attachments Reference the Operator and Safety Manual of each attachment or accessory installed upon the machine for specific inspection operation and maintenance instructions 3121258 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 11 Function Check Once the Walk Around Inspection is complete perform a functional check of all systems in an area free of overhead and ground level obstructions Refer to Section 4 for more specific operating instructions A WARNING IF THE MACHINE DOES NOT OPERATE PROPERLY TURN OFF THE MACHINE IMME
74. ully activate Swing control lever and return boom to stowed position centered between rear wheels When boom reaches center stowed position lockout cylinders should release and allow wheel to rest on ground it may be necessary activate Drive to release cylinders 2 12 JLG Lift 3121258 SECTION 3 MACHINE CONTROLS AND INDICATORS SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL NOTE The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could NOTICE arise The meaning of those symbols are explained below Indicates a potentially hazardous situation which if THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND could resulkin seriousirijuryor ded th OPERATION THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH This indicator will be red GOOD SAFETY PRACTICES Indicates an abnormal operating condition which if not corrected may result in machine interruption or damage This indicator will be yellow This section provides the necessary information needed to understand control functions 3 2 CONTROLS AND INDICATORS Indicates important information regarding the operat NOTE All machines are equipped with control panels that use symbols us condition roceaures essential fot sate TY tion This indicator will green with the exception of to indicate control functions On ANSI machines r
75. ust be used for the drive function to operate SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION SkyGuard Function Test 2 6 From the Platform Console Test the SkyGuard feature by operating the telescope out func tions and then activating the SkyGuard sensor The telescope out function will stop and the telescope in function will operate for a short duration and the horn will sound until the SkyGuard sensor and footswitch are disengaged JLG Lift NOTE NOTE If the machine is equipped with both SkyGuard and Soft Touch functions will not reverse only stop If equipped ensure the blue beacon illuminates when SkyGuard is activated Disengage the SkyGuard sensor release controls recycle the foot switch make sure normal operation is available If SkyGuard remains activated after function reversal or cutout depress and hold the SkyGuard Override Switch to allow normal use of machine functions until the SkyGuard sensor is disen gaged 3121258 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Platform Platform Console Jib Fly Boom Section Base Boom Section Main Lift Cylinder Master Cylinder Upper Upright Lower Upright Tower Lift Cylinder TowerBoom FrontDrive Steer Wheels RearDrive Wheels Frame Turntable SkyGuard If Equipped po ee 9 all OV Un OUO Figure 2 1
76. vee 6 2 674 orbe d orte a d vo ret 6 3 6 5 Kubota D1105 E3 eee 6 3 6 6 GM pa 6 4 6 7 6 4 6 8 Critical Stability Weights 6 9 6 9 Lubrication Specifications 6 13 6 10 Wheel Torque 6 19 7 1 Inspection and 0 7 1 3121258 JLG Lift PAGE vii LIST OF TABLES TABLE NUMBER TITLE PAGE TABLE NUMBER TITLE PAGE This Page Left Blank Intentionally viii JLG Lift 3121258 SECTION 1 SAFETY PRECAUTIONS SECTION 1 SAFETY PRECAUTIONS 1 1 GENERAL WARNING This section outlines the necessary precautions for proper and FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL safe machine usage and maintenance It is mandatory thata daily COULD RESULT IN MACHINE DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR routine is established based on the content of this manual to pro DEATH mote proper machine usage A maintenance program using the 12 PRE OPERATION information provided in this manual and the Service and Mainte nance Manual must also be established by a qualified person and must be followed to ensure that the machine is safe to operate Operator Training and Knowledge The owner user operator lessor lessee of the machine must not The Operation and Safety Manual must be read and und
77. while the machine is stationary Factors affecting thermal movement can include the length of time the machine will remain stationary hydraulic oil temperature ambient air temperature and boom and platform position Trip and Fall Hazards JLG Lift During operation occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point Attach only one 1 lanyard per lanyard anchorage point c Enter and exit only through gate area Use extreme caution when entering or leaving platform Ensure that the platform assembly is fully lowered Face the machine when entering or leaving the platform Always maintain three point contact with the machine using two hands and one foot or two feet and one hand at all times during entry and exit 3121258 SECTION 1 SAFETY PRECAUTIONS Before operating the machine make sure all gates are closed Electrocution Hazards and fastened in their proper position This machine is not insulated and does not provide protection E from contact or proximity to electrical current Keep both feet firmly positioned on the platform floor at all times Never position ladders boxes steps planks or similar items on unit to provide additional reach for any purpose Keepoil mud and slippery substances cleaned from footwear and the platform floor 3121258 JLG Lift 1 5 SECTION 1 SAFETY PRECAUTIONS Table 1 1 Mi

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340AJ - S & S Equipment Hire & Sales