Reelmaster or Greensmaster Reels May Continue to Rotate in the "Off"
Contents
1. Customer Service Bulletin Commercial Business Group Date March 20 2006 Reelmaster 2000 2300 2600 3100 5200 5400 5500 6500 and 6700 Greensmaster 3150 3200 and 3250 Model Serial Range Model Numbers Serial Numbers 03200 03201 90101 250009999 03422 03427 60101 210009999 03428 220000101 260009999 03540 03541 80101 260009999 03543 03544 90101 260009999 03550 03551 200000101 260009999 03806 03807 03808 210000101 260009999 04357 220000101 250009999 04380 04381 50101 90101 04382 60101 60999 04383 200000101 260009999 Subject Reels may continue to rotate in the Off or Disabled position While the engine is running the reels may rotate slowly or without force after being turned Off or Disabled due to normal tolerance variations and inefficiencies in hydraulic circuitry The rotation is usually prevented with the resistance created by light reel to bedknife contact reel bearing load and tight tolerances in drive components This rotation normally does not occur when proper maintenance is followed refer to service list below and the unit is operated in a manner that does not overheat the hydraulic system This situation may be more noticeable if the recommended maintenance and bedknife contact is not maintained Warning As with any cutting unit NEVER use your hands or attempt to manually stop a reel that is turning no matter what speed or conditions are in effect2. Should you discover that the reels rotate after being turned Off or while in the Disabled position perform the following steps e Reel bearing preload properly adjusted e Light reel to bedknife contact e All bearings and pivots are greased properly e Reel motor efficiency is within specifications Refer to the Operator s Manual or Service Manual for proper service and repair information Ref Gen 08 02 doc Copyright 2006 The Toro Company Should the reels continue to rotate after verification that the items mentioned are working and adjusted properly perform the following steps for the model in question 03200 and 03201 e Install one Bi Directional Check Valve 112 0201 according to the attached instructions 03422 03427 and 03428 e Install one Bi Directional Check Valve 112 0201 according to the attached instructions 03540 03541 03543 and 03544 e Perform the Customer Service Bulletin dated March 31 2005 e Install two Bi Directional Check Valves 112 0201 according to the attached instructions 03550 and 03551 e Install two Bi Directional Check Valves 112 0200 according to the attached instructions 03806 03807 and 03808 e Install two Bi Directional Check Valves 112 0200 according to the attached instructions 04357 04380 04383 e Install one Bi Directional Check Valve 112 0201 according to the attached instructions Contact your local Authorized Toro Distributor for additional information or ass
3. e left front motor as pictured below Insert one 112 0201 in place of the front fitting at the left front reel motor J Ni TE GAA a
4. istance with this kit installation INSTALLATION INSTRUCTIONS For Bi Directional Check Valves 112 0200 and 112 0201 Fema O rin ce Seal le g Fa 1 For Models 03200 and 03201 Install one Bi directional Check Valve 112 0201 in place of the fitting for the hose at port M2 of the Manifold Block as pictured below Insert one 112 0201 in place of the fitting at the M2 port 2 For Models 03422 03428 and 03428 Install one Bi directional Check Valve 112 0201 in place of the fitting for the hose at port M1 of the Manifold Block as pictured below Insert one 112 0201 in place of the fitting at the M1 port 3 For Models 03540 03541 03543 and 03544 Install one Bi directional Check Valve 112 0201 in place of the fitting for the hose at port M3 of the Manifold Block and one Bi directional Check Valve 112 0201 in place of the fitting for the hose at port M5 of the Manifold Block as pictured below Insert one 112 0201 in place eee 4 Insert one 112 0201 in place of the fitting at the M5 port Se of the fitting at the M3 port 4 For Models 03550 03551 03806 03807 and 03808 Install one Bi directional Check Valve 112 0200 in line at each fitting for the reel motor in the number two and the number four cutting unit position as pictured below 5 For Models 04357 04380 04381 04382 and 04383 Install one Bi directional Check Valve 112 0201 in place of the front fitting for the hose at th
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