PowrTwin 3500™
Contents
1. OWNER S MANUAL FOR PROFESSIONAL gO 90 USE ONLY TE 313 1014 Rev B0799 Speeflo E DO NOT USE EQUIPMENT BEFORE READING THIS MANUAL PowrTwin 3500 a Li i I e E zi SES PowrTwin 3500 Airless Sprayer WARNING HIGH PRESSURE DEVICE Model Numbers 335 500 335 501 335 502 A 335 503 A This manual contains important warnings and instructions Please read and retain for reference Never operate this unit unless it is properly grounded TITAN Speero Table of Contents Specifica ions sii a den o 3 Safety Warnings m sata a pa eck eset eles tatea eda lt Ec 5 Operating Controls rss een ae strate der n rana e gt ae aaa SE 8 SUP Re Soe Ra cal e ee AC es als ee ea al oe we 9 PUGIING o fo ots aoe See wip alee vy Pal aac weakens 9 Startup na rs secara pact Sia un a A Geka ck MG a a AeA TIS 10 Color Change Clean Out Flushing 10 Maintenance i 3 2 a e Bed Ph ad re eden 8 11 12 Troubleshooting Guide Airless Spraying siii DAS a aa a du 13 Spray Patterns os cia och is ae eA eek cee eA a ie 14 Hydraulic Motors seo ia a Lit ce dad Gite ean dai ia Guns ele ese dae 15 Fluid PUMPS 2224 re oye arie eee indole eh SO a ea eee ae 15 Parts List Drawings and Service Instructions Model Descriptions Major Components 16 Power Converokits s ra 2 eae oc eh bev aaa on Yan es 17 18 19 Gant Assembly i sic sas yeah waa tote a2. 4 920 006 Gasket Teflon Thick 1 5 920 070 Gasket Teflon Thin 1 6 920 927 Filter Body 1 7 227 027 Plug Pipe 1 8 814 002 Nipple Hex 1 9 940 553 Valve Ball 1 10 227 006 Nipple Hex 1 11 191 440 Nipple Hex 1 12 227 033 Plug Pipe 1 PART NO 920 050 FILTER SERVICE KIT ITEM PART NO NO DESCRIPTION QUANTITY 2 920 103 Ball 1 4 920 006 Gasket Teflon 1 5 920 070 Gasket Teflon 1 SPECIFICATIONS Maximum Working Pressure 5000 psi 345 bar Filter Area 18 In 116 cm Outlet Ports 1 1 4 NPT F for bleed valve 1 3 8 NPT F with 1 4 NPSM M hose connection 1 3 8 NPT F plugged for additional gun hookup Wetted Parts Carbon steel with electroless nickel and cadmium plating stainless steel tungsten carbide Teflon PowrTwin 3500 Outlet Accessories Optional 2 Gun Manifold ITEM NO 2 GUN MANIFOLD PART NO 970 110 PART NO DESCRIPTION 970 098 Manifold 227 027 Plug Pipe 814 004 Nipple Hex TITAN LIMITED WARRANTY Titan Tool Inc warrants all equipment manufactured by it and bear ing its brand names to be free from defects in material and workman ship at the time of sale by an authorized Titan Speeflo distributor Titan Tool Inc will for a period of twelve months twenty four months on selected air powered models from the date of sale repair or replace any part of the equipment proven defective Repair or replacement under this warranty shall be purchaser
3. Aseg rese de que el producto est enchufado en un tomacorriente que tenga la misma configu raci n del enchufe No debe usarse ning n adap tador CORDON DE EXTENSION Use s lo un cord n de extensi n trifilar que tenga un enchufe de puesta a tierra con tres cuchillas y un recept culo con tres ranuras que acepte el enchufe que viene con el producto Cerci rese de que el cord n de extensi n est en buen estado Al usar un cord n de extensi n cerci rese de que sea suficientemente grueso para transportar la corriente que su producto usar Para tramos de menos de calibre 7 6 m 15 2 m Use cordones de 16 AWG 14 AWG 30 4 m 12 AWG 45 7 m 10 AWG Un cord n demasiado corto provocar una ca da de la tensi n ocasionando una p rdida de potencia y recalentamiento Si tiene dudas use un calibre m s grueso Cuanto m s peque o sea el n mero de calibre m s grueso ser el cable 7 Aseg rese de que el equipo sin aire que est empleando y el objeto que se intenta rociar est n correctamente conectados a tierra para evitar descargas est ticas o chispas que podr an ocasion ar incendio o explosi n ADVERTENCIA Sostenga SIEMPRE la pistola contra el recept culo de metal al limpiar el sistema con la boquilla desprendida para evitar la descarga est tica ADVERTENCIA Para reducir riesgo de descarga el ctrica no expon er a la lluvia 8 SIEMPRE mantenga el lugar de trabajo alrededor de la bomba bien ven
4. must with transportation prepaid return the equipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claimed defect If the alleged defect is verified EH National Sales 8 Service 1 800 526 5362 Fax 1 800 528 4826 1999 Titan Tool Inc 556 Commerce Street 313 1014 Printed inthe U S A Rev B 0799 Franklin Lakes NJ 07417 Titan Tool Inc will at Titan Tool Inc s option repair or replace any defective parts The equipment will be returned including prepayment of transportation charges to the original purchaser If no defects in material and workmanship are found repairs will be made by Titan Tool Inc at a reasonable charge Charges may include the cost of parts labor and freight No statement or recommendation made or assistance given by Titan Tool Inc or its representatives to purchaser lessee or user or its representatives shall constitute a warranty by Titan Tool Inc or a waiv er or modification of any of the provisions hereof to create any liability for Titan Tool Inc No sample or model shall create an express warran ty that the products shall conform to any sample or model exhibited by Titan Tool Inc TITAN TOOL INC DISCLAIMS TO THE FULL EXTENT PERMIT TED BY LAW ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WAR RANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY NON CONTRACTUAL LIABILITIES INCLUDING PRODUCT LIAB
5. volt circuit and has a grounding plug that looks like the plug illustrated below Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with this product EXTENSION CORDS Use only a 3 wire extension cord that has a 3 slot receptacle that will accept the plug on the pump Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current this pump will draw For lengths less than 25 ft 7 5 meters 50 ft 15 meters 100 ft 30 meters 12 AWG 150 ft 45 meters 10 AWG An undersized cord will cause a drop in line voltage resulting in loss of power and overheating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 8 ALWAYS keep the working area around the pump well ventilated Additionally the pump itself should be a minimum of 25 7 5m from the spray area If these instruc tions are not followed there is the possibility of fire or explosion with certain materials ALWAYS follow the coating or solvent manu facturer s safety precautions and warnings Never spray flammable material near open flames pilot lights or any source of ignition 9 ALWAYS wear spray masks and protec tive eyewear while spraying Additional per sonal protective equipment may be required depending on the type of material being sprayed and conditions of ventilation Alway
6. Handle should be in line with hose Figure 3 shows the handle in the open position 5 Turn the Pressure Adjustment Knob counterclockwise as viewed from top to lowest pressure setting See Figure 3 6 Open the Pressure Bleed Valve by turning it counterclockwise This relieves pressure See Figure 4 A Your new sprayer was tested at the factory with mineral spirits You must clean the system before spraying to avoid contam ina tion of the sprayed material Figure 3 If you are spraying a water based latex flush with warm soapy water followed by a clean water rinse If you are using any other coating flush with warm soapy water followed by a solvent Check with the material manufacturer for a compatible solvent Place syphon tube assembly into proper solvent or water B Place waste container below bleed line C Start engine or electric motor Turn Pressure Control Adjustment Knob clockwise increasing pressure until pump cycles evenly and solvent flows freely from bleed line D Close Pressure Bleed Valve by turning it clockwise This allows the system to pressurize Hold gun trigger open without spray tip attached until the fluid flows smoothly See Figure 4 7 Repeat above starting procedure with paint material Lock gun trigger and attach spray tip See the Technical Data Sheet or Operator s Manual on the gun provided for installation and selec tion of the proper tip size 8 Test spray pattern Operate the pu
7. Rod until holes in Displacement Rod and hydraulic piston rod line up 7 Push Cylinder 11 over Packings 4 and connect to Pump Block CAUTION O Ring 3 and Packing Spring 5 must be in place before connecting Cylinder 11 to Pump Block 8 Attach syphon assembly 25 ITEM PART NO NO 7 235 923 1 143 019 2 107 003 3 106 015 4 106 002 5 106 005 6 108 021 7 106 116 7A 106 001 8 106 016 8A 106 002 9 569 021 10 106 011 11 108 940 12 106 014 13 106 012 14 138 340 15 107 013 RX Sew OSA LL 9 x 10 DESCRIPTION QUANTITY Pump Block See item No m25 On Hydraulic Motor Assembly Retainer Ring Connector Rod Pin O Ring Teflon Packing Set Leather UHMWPE Packing Spring SS Displacement Rod Sleeve Spring Retainer Packing Spring SS Packing Set Leater UHMWPE Ball SS Piston Seat Cylinder Pump O Ring Ball Cage SS Ball SS Foot Valve Assembly Y Q RI DOS SOON 1 a ke a a as Nk In let Accessories 840 211 BLEED LINE ASSEMBLY WITH VALVE Hoses and Valves NO NO DESCRIPTION QUANTITY 1 944 620 Bleed Valve 1 2 103 111 Bleed Line Assembly 1 3 539 078 Hose Assembly 1 4 103 117 Tube 1 944 620 BLEED VALVE ASSEMBLY ITEM PART NO NO DESCRIPTION QUANTITY 1 944 005 Knob 1 2 860 721 Nut Lock 1 3 944 023 Valve Stem 1 1 2 3 4 5 6 7 8 9 5 944 004 O Ring 1 6 944 026 Valve Stem Stop 1 7 569 170 Ball T C 1 8 945 003 Gasket Copper 1 SEN
8. a tierra En caso de corto circuito la conexi n a tierra propor ciona una v a de escape para la corriente el ctrica y reduce el riesgo de choques el ctricos El producto est dotado de un cable provisto de un alambre y de un enchufe de puesta a tierra El enchufe debe enchufarse en un tomacorriente debidamente instal LA PUESTA A TIERRA Un tomacorriente con un conexi n a tierra La terminole con un conexi n a tierra ado y dotado de conexi n a tierra de acuerdo con las estipulaciones de los c digos y ordenanzas locales PELIGRO La instalaci n incorrecta del enchufe de puesta a tierra podr a crear el riesgo de choque el ctrico Si es necesario reparar o re emplazar el cord n o el enchufe no conecte el alambre de puesta a tierra a ninguna de las dos ter minales de cuchilla plana El alambre con aislamien to exterior verde con o sin rayas amarillas es el alambre de puesta a tierra Consulte a un elec tricista o t cnico competente si no comprende bien las instrucciones para la conexi n a tierra o si tiene dudas de que el producto est conectado a tierra correctamente No modifique el enchufe que viene con el producto si no encaja en el tomacorriente pida a un electricista competente que instale el tomacorriente apropiado e Este producto ha sido dise ado para usarse en un circuito de tensi n nominal de 120 voltios y est dotado de un enchufe de puesta a tierra semejante a la ilustrada m s adelante
9. all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explosive under certain conditions 6 Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gaso line is stored 7 Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely 8 Be careful not to spill fuel when refueling Fuel vapor or spilled fuel may ignite If any fuel is spilled make sure the area is dry before starting the engine 9 Never run the engine in an enclosed or confined area Exhaust contains poisonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death 10 The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot To avoid severe burns or fire hazards let the engine cool before transporting it or storing it indoors 11 Never ship transport unit with gasoline in tank DO NOT USE EQUIPMENT BEFORE READING THIS SECTION WARNING HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY Maximum Working Pressure 3000 psi 207 bar An airless spray gun requires that fluid be introduced to it at very high pressure Fluids under high pressure from spray or leaks can penetrate the skin and inject substantial quan tities of toxic fluid into the body If not p
10. least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the gun firmly to the side of a grounded metal container 7 Reset trigger safety to locked posi tion 4 Antes de lavar el sistema siempre quite la boquilla de rociadura y ajuste la presi n del l quido al valor m s bajo posible 5 Ajuste todas las conexiones antes de cada uso JAMAS supere 3000 libras 207 bar por pulga da cuadrada con esta unidad Aseg rese de que todas las mangueras conexiones articulaciones giratorias y dem s elementos accesorios est n en condiciones de tolerar las altas presiones que se presentan JAMAS exceda la clasificaci n de pre si n de cualquier componente del sistema 6 ADVERTENCIA La manguera de pintura puede presentar fugas como resultado del desgaste retorcimiento abuso etc Las fugas pueden inyectar l quido a trav s de la piel por lo que la manguera de pintura debe ser inspeccionada antes de cada uso JAMAS intente obturar la manguera con una parte de su cuerpo o con tela adhesiva o cualquier otro elemento improvisado No intente reparar una manguera de rociadura en cambio reempl cela con una manguera nueva conectada a tierra Utilice solamente mangueras con protector de resorte JAMAS use una manguera de menos de 15 2 m con esta unidad Almacenar bajo techo INSTRUCCIONES PARA LA PUESTA A TIER RA Este producto debe conectarse
11. or Titan Speeflo 160 124 1 gallon Nylon Strainer to assure trouble free operation and freedom from frequent cleaning of inlet screen and gun strainer WARNING Proper grounding is important This applies to both gas and electric powered models The passage of some materials through the nylon fluid hose will build up a static electric charge which if discharged could ignite solvent vapors present and create an explosion FUELING WARNING Gasoline is extremely flammable and is explosive under certain conditions 1 ALWAYS turn the engine off before refueling 2 Refuel in a well ventilated area 3 Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored 4 Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely 5 Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine 6 Avoid repeated or prolonged contact with skin or breathing of vapor KEEP OUT OF REACH OF CHILDREN Specifications Use automotive gasoline that has a pump octane number of 86 or higher or that has a research octane number of 91 or higher Unleaded fuel produces fewer engine and spark plug deposits and extends the life of exhaust system components Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Use
12. que le produit est d ment mis la terre Ne modifiez pas la fiche fournie si elle ne rentre pas dans la prise faites poser la prise appropri e par un lectricien comp tent e Ce produit est destin tre utilis sur un circuit tension nominale de 120 volts et a une fiche de terre qui ressemble la fiche illustr e ci apr s e S assurer que le produit est branch sur une prise ayant la m me configuration que la fiche Aucun adaptateur ne doit tre utilis avec ce produit CORDONS DE RALLONGE Utilisez uniquement un cordon de rallonge trois fils pourvu d une fiche de mise la terre trois lames et une prise trois fentes qui acceptera la fiche de la pompe Assurez vous que votre cordon de rallonge est en bon tat Lorsque vous utilisez un cordon de rallonge veillez en utiliser un suffisamment puissant pour transporter le courant que consommera cette pompe Pour les longueurs de moins de bre Utilisez une rallonge de cali 16 AWG 14 AWG 30 4 m 12 AWG 45 7 m 10 AWG Un cordon sous calibr provoquera une chute de tension secteur ayant pour cons quences une perte de puissance et une surchauffe En cas de doute utilisez le calibre imm diatement plus puissant Plus le num ro de calibre est bas plus le cordon est puissant 8 Le moteur lectrique de cet appareil n est pas prot g contre les explosions II est donc essentiel d assurer une bonne ventilation de la zone de travail et des alento
13. 335 563 CART ASSEMBLY DESCRIPTION Handle Roll Pin Snap Button Washer Screw Sleeve Washer Washer Lock Screw Wheel Washer Key Cotter Spacer Long QUANTITY 1 BR RP D D D FAD D 20 ITE NO 14 15 16 17 18 19 20 21 22 23 24 25 26 27 10 M CART ASSEMBLY Continued PART NO 335 562 449 051 335 558 862 460 854 020 335 018 335 557 335 552 862 428 862 001 448 233 862 002 862 411 449 052 DESCRIPTION Axle Motor Pump Bracket Frame Right Screw Screw Glide Frame Left Spacer Screw Cap Washer Flat Belt Guard Washer Lock Nut Spacer QUANTITY gt pop hp sas e a PowrTwin 3500 Hydraulic Motor ITEM PART NO NO DESCRIPTION QUANTITY 1 235 018 Retainer Trip 2 2 141 007 O Ring 2 3 325 005 Spring Trip 2 4 569 016 Ball SS 2 5 441 908 Spool Sleeve Set 1 6 441 152 O Ring 3 7 235 030 Plug Cylinder Head 1 8 441 217 O Ring 1 9 858 811 Nut Flex Lock 1 10 818 002 Elbow Street 90 1 11 235 112 Cylinder Head 1 12 431 032 O Ring 2 13 431 053 Retainer Sleeve 1 14 431 054 Ring Retainer 1 15 192 000 Elbow 1 16 235 022 Screw Piston Retainer 1 17 235 008 Piston 1 18 235 027 Seal Piston 1 19 235 026 O Ring 1 20 235 021 Valve Rod Assembly 1 21 235 948 Piston Rod 1 22 235 001 Ring Lock 1 23 235 007 Cylinder 1 24 235 028 Seal Rod 1 25 235 923 Motor Pump Block 1 26 235 029 Tube Motor 1 27 197 031 Tee 1 27a 431 019 O Ring 1 REAS
14. 94 697 4 500 119 4 626 004 4 611 758 4 744 571 4 728 213 4 768 932 4 755 638 4 768 929 4 840 543 4 908 538 5 074 467 5 425 506 CAUTION DO NOT use this equipment to spray water or acid CAUTION Do not lift by cart handle when loading or unloading WARNING LABELS Your sprayer has the English language Warning Label shown on Page 5 in the location indicated below If you require this label in French German or Spanish or require additional English labels order directly from Titan free of charge Call toll free 1 800 526 5362 PART NO LANGUAGE 313 771 English 313 784 313 1306 Spanish 313 1307 313 785 French 313 786 313 787 German 313 788 GASOLINE ENGINE SAFETY 1 Honda engines are designed to give safe and dependable ser vice if operated according to instructions Read and understand the Honda Owner s Manual before operating the engine Failure to do so could result in personal injury or equipment damage 2 To prevent fire hazards and to provide adequate ventilation keep the engine at least 1 meter 3 feet away from buildings and other equipment during operation Do not place flammable objects close to the engine 3 Children and pets must be kept away from the area of opera tion due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate 4 Know how to stop the engine quickly and understand the oper ation of
15. ILITY BASED ON NEGLIGENCE OR STRICT LIABILITIES Every form of liability is expressly excluded and denied for direct indirect special or consequential damages or loss This warranty shall be in lieu of any other warranty expressed or implied The terms of this warranty con stitute purchaser s sole and exclusive remedy In no case shall Titan Tool Inc s liability exceed the amount of the purchase price Any action for breach of warranty must be brought within two 2 years of the date of sale International 1 201 405 7520 Fax 1 201 405 7449 556 Commerce Street Franklin Lakes NJ 07417 USA Canadian Branch 1 800 565 8665 Fax 1 905 856 8496 200 Towers Road Unit 7B Woodbridge L4L 5Z8 TITAN and Speeflo are registered trademarks of Titan Tool Inc
16. N FY 9 944904 Valve Seat 1 194 LLL a Lt A SERVICE INSTRUCTIONS The 944 620 Series Bleed Valve has a Tungsten Carbide Seat 9 and should not require frequent replacement The Tungsten Carbide Ball 7 in normal service will last a long time because it rotates and wears evenly If there is leakage replace the ball CAUTION Open the Adjustment Knob 1 to full counterclockwise position before unthreading Valve Seat 9 from Valve Body 4 If the Valve Stem 3 is rotated inwardly with me ball removed the Teflon O Ring 5 may require replacement If mere has been leakage from the valve stem the Teflon O Ring should be replaced IMPORTANT The Valve Stem Stop 6 must be unthreaded from the Valve Stem 3 with a socket screwdriver then the valve stem can be threaded out of the Valve Body CAUTION All non moving threads must be assembled with Loctite Sealant Speeflo Part 426 051 103 829 SYPHON HOSE ASSEMBLY NO NO DESCRIPTION QTY 1 103 625 Rock Catcher 1 2 103 550 Tube 1 3 103 682 Hose Clamp 2 4 420 650 Hose 3 4 45 5 103 130 Spring 1 6 103 119 Clip 1 7 194 661 Adapter 1 27 Outlet Accessories 930 Outlet Manifold Filter Assembly with Check Valve 28 OUTLET MANIFOLD FILTER ASSEMBLY PART NO 920 560 ITEM PART NO NO DESCRIPTION QTY 1 920 917 Filter Cap Assembly 1 2 920 103 Ball 1 3 920 004 Filter Element 50 M 1 3a 920 001 Filter Element 5 Mesh 1 3b 920 005 Filter Element 100 Mesh 1
17. No demore el tratamiento para investigar la toxicidad La toxicidad es asunto serio cuando se trata de la penetraci n de ciertos reves timientos t xicos en la corriente sangu nea Puede que sea necesaria la consulta con un cirujano pl sti co o un cirujano especialista en la reconstrucci n de la mano 1 Maneje la pistola de rociadura con cuidado Mant ngase alejado de la boquilla JAMAS apunte la pistola hacia usted u otra persona NUNCA per mita que parte alguna de su cuerpo se ponga en contacto con el chorro de l quido de la pistola o de alguna fuga de la manguera SIEMPRE mantenga trabado el seguro de la pistola mientras no est rociando SIEMPRE utilice el protector de seguridad de la boquilla 2 JAMAS intente forzar el flujo del l quido por la pistola hacia atr s con el dedo la mano o un objeto sostenido con la mano contra la boquilla de la pisto la ya que NO SE TRATA DE UNA PISTOLA DE ROCIADURA DE AIRE 3 JAMAS intente quitar la boquilla ni desarmar o reparar el equipo sin haber cumplido antes con los pasos siguientes IMPORTANT PRESSURE RELIEF PROCEDURE ALWAYS reduce pressure when you are cleaning a clogged tip changing a tip servicing any part of the system or shutting down Follow the steps below 1 Engage the gun trigger lock 2 Shut off the power source 3 Close the orange handle shut off ball valve on the hydraulic pressure hose 4 Open the Pressure Bleed Valve by turning it counterclockwise at
18. SEMBLY OF HYDRAULIC MOTOR 1 Replace O Rings 6 onto Sleeve 5 after lubricating these parts with oil CAUTION Do not use Piston Lube pump packing lubricant It is a 23 L solvent and will severely damage seals and O Rings of the hydraulic motor Gently push the Spool Sleeve Set 5 into Cylinder Head 11 using a nylon driver and a rubber mallet until sleeve has reached its full depth Do not use any other type of tool that might leave particles or residue 2 Install O Rings 2 on Trip Retainers 1 Install the Trip Retainer Balls 4 followed by Springs 3 which when installed will hold the Spool 5 in proper place for assembly 3 Install Sleeve Retainer 13 followed by Snap Ring 14 in Cylinder Head 11 which will hold valve sleeve in place Install O Ring 12 in O Ring groove of cylinder head 4 Replace Lower Seal 24 in Motor Block 25 Be sure the open portion of the seal is facing upward V This seal requires no spe cial tool 5 Place Piston Rod 21 in vise Inspect Valve Rod Assembly 20 for any damage Make sure the lock nut at the bottom of the Valve Rod Assembly 20 is secure DO NOT remove Then place into Piston Rod 21 as illustrated Install O Ring 19 lubricating it well and replacing Piston 17 onto Piston Rod 21 Put one drop of blue Loctite on the Piston Retainer Screw 16 Tighten piston retainer screw until piston is locked into place Check Valve Rod Assembly 20 for normal s
19. ce du pul v risateur ou d une fuite quelconque sont capables de p n trer la peau et d injecter d importantes quan tites de liquide toxique dans l organisme Si elle n est pas trait e promptement et avec toute l attention voulue la l sion caus e de la sorte peut provoquer la n crose des tissus ou la gangr ne et donner lieu de s rieux handicaps permanents voire l amputa tion du membre atteint Une prudence extr me s im pose donc lors de l utilisation de mat riel de pulv ri sation sans air EN CAS D INJECTION CONSUL TEZ UN MEDECIN IMMEDIATEMENT NE TRAITEZ PAS LA BLESSURE COMME S IL S AGISSAIT D UNE SIMPLE COUPURE REMARQUE A L INTENTION DU MEDECIN Une injection p n trant la peau constitue une l sion traumatique grave qu il est important de traiter chirur gicalement aussit t que possible Ne perdez pas de temps rechercher la toxicit de l injection II s agit l d un risque envisager en cas d injection directe dans le circuit sanguin de certains rev tements exo tiques La consultation d un chirurgien plasticien ou d un sp cialiste de la chirurgie reconstructive de la main peut tre conseill e 1 Maniez le pistolet avec soin Maintenez vous l cart de la buse N en dirigez JAMAIS la buse vers aucune partie de votre corps ou vers aucune autre personne Ne laissez JAMAIS aucune partie de votre corps entrer en contact avec le flux de liquide s chappant du pistolet ou d une fuite quelcon
20. cen ee Wa vary ane a one 20 Hydraulic System ceo piara e kid oor buco all out Mee a te dene 21 Hydraulic Mott cece ae aupres Gua ees ele eed a ue ua ds 22 23 Fluid PUMp 4504 ees a a le es eae ae ee M 24 25 26 Bleed Line Syphon Hose 27 Outlet Manifold Filter Assembly 28 Key Accessories amp Service Kits 29 30 31 Warranty ci coca esse li Sees ovar a a eva 32 PowrTwin 3500 Congratulations on having selected the finest airless sprayer available in the world Titan Speeflo piston pumps are tireless workhorses so tough they are virtually indestructible even under the most severe service Titan Speeflo designs and builds equip ment with superior quality and reliability Equipment that will last for years with minimal maintenance and downtime This equipment will make you money year after year We thank you for your purchase and welcome you to our large and growing family of Titan Speeflo users The unique ability of this PowrTwin 3500 to operate with either gas or electric power provides you with the flexibility to work indoors or outside where no electricity is available Hydraulic drive makes possible the longest stroke and slowest cycling pumps in the industry which translates into low mainte nance and longer life Electric units operate quietly with no motor starting and stopping The PowrTwin 3500 is equipped with Titan Sp
21. eeflo s exclusive and patented Severe Service 300 fluid pump This technology will give you significantly longer rod cylinder and packing life than any other sprayer built in the world This double ball piston pump employs a dependable and durable time tested design All pumps A WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm use an exclusive thick hard chrome plating on rod and cylinder parts This patented plating process is harder than nitralloy stain less steel or hard chrome used by any other paint pump manufac turer and much more abrasion resistant Highly polished parts reduce friction extend packing life and avoid damage from corro sion and abrasion More than 75 000 of these pumps are in opera tion around the world PowrTwin 3500 offers other cost saving features e Variable Pressure Control e Choice of Power Gas or Electric e Tungsten Carbide Valve Seats e Self Adjusting Packings e Exclusive Hand Tight Swivel Foot Valve e Large Capacity Inline Paint Filter Floating Ball Pressure Bleed Valve e 5 Gallon Syphon Hose and Bleed Line Assemblies are standard You have made an excellent choice We know you will be pleased with your new PowrTwin 3500 Thanks again for select ing Titan Speeflo We appreciate your business U S Patents 3 936 002 4 220 286 4 457 472 4 508 268 4 4
22. he Pressure Relief Procedure on Page 10 Once you have completed this procedure unplug the power supply cord Failure to reduce pressure can result in serious injury Observe all warnings Note Brushes should be replaced when they are worn to less than 1 2 inch Check and replace both brushes at the same time Brush Repair Kit Part No 978 050 consists of 2 brushes 2 springs and 2 clips 1 Remove both inspection covers on Motor See Figure 1 MANUAL RESET BUTTON FIGURE 1 2 Push in the Spring Clip to unhook it and then pull it out See Figure 2 FIGURE 2 3 Loosen the terminal screw Pull the brush lead away but leave the motor lead in place Remove the brush and spring See Figure 3 FIGURE 3 4 Inspect the commutator for burning excessive pitting or gouging A black color on the commutator is normal 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the terminal screw washer Insure the motor lead is still connected at the screw Tighten the se CxO e FIGURE 4 screw See Figure 4 6 Place the spring on the brush as shown in Figure 4 Push in and hook the spring clip Repeat this procedure for the other side Reinstall the inspection covers PowrTwin 3500 Cart Assembly PART NO 590 502 590 508 590 507 856 002 856 921 590 504 590 506 862 002 862 428 335 561 870 003 570 010
23. ing fuel from an unfamiliar station try to find out if the fuel contains alcohol if it does confirm the type and percent age of alcohol used If you notice any undesirable operating sys tems while using a gasoline that contains alcohol or one that you think contains alcohol switch to a gasoline that you know does not contain alcohol STARTUP 1 Areas must be well ventilated to prevent hazardous operation WARNING If lacquer or other flammable materials are to be sprayed ALWAYS locate the unit outside the immediate spray 2 Locate the unit outside the immediate spraying area to avoid clogged air intake of the engine or electric motor with overspray 3 Before starting the unit check oil levels A The hydraulic fluid level should read Full on the dipstick CHECK IT REGULARLY See the Hydraulic System Maintenance Instructions on Page 11 for changing or adding hydraulic fluid Do not overfill Use only Titan Speeflo Coolflo Hydraulic Fluid Part No 430 361 B The gasoline engine oil level is determined by the manufacturer Check the manufacturer s service manual supplied IMPORTANT NOTE Use of Titan Speeflo s Coolflo Hydraulic Fluid is mandatory in the PowrTwin 3500 hydraulic system Do not use any other hydraulic fluid Use of any other hydraulic fluid may seriously damage hydraulic system and will void warranty 4 Open the orange handle shut off valve located on the hydraulic pressure hose
24. is one should not be faster than the other A fast up or down stroke may indicate air in the system or malfunctioning valve or seats See the Troubleshooting Guide FIGURE 5 HYDRAULIC MOTOR amp FLUID PUMP SERVICE See Page 22 for maintenance and service instructions on the reci procating hydraulic motor and Page 26 for the fluid pump BASIC ENGINE MAINTENANCE e For detailed engine maintenance and technical specifications refer to the separate Kawasaki engine manual e All service to the engine should be performed by an authorized Kawasaki Power Equipment dealer To locate a dealer in your area look in the Yellow Pages of your telephone directory under Gasoline Engines Garden amp Lawn Equipment amp Supplies Lawnmowers etc e The Kawasaki engine is warranted exclusively by Kawasaki Heavy Industries Ltd e Use a premium quality motor oil certified to meet or exceed U S Automotive requirement SC SD SE OR SF SAE 10W30 is rec ommended for general all temperature use Other viscosities may be required in other climates e Use only a NGK BP5ES or BPR6E spark plug Gap the plug to 0 027 to 0 031 In 0 7 to 0 8 mm Always use a spark plug wrench DAILY Check engine oil level Fill as necessary Check gasoline level Fill as necessary WARNING FOLLOW FUELING PROCEDURE ON PAGE 10 FIRST 20 HOURS Change engine oil EVERY 100 HOURS Change engine oil WEEKLY Remove the air filter cover and clean the element In very d
25. lle susceptible de provoquer un incendie ou une explosion ATTEN TION Tenez TOUJOURS le pistolet contre un r ci pient en m tal lors du rin age du syst me apr s en avoir t la buse Ne vaporisez JAMAIS de sub stances inflammables proximit de flammes nues lampes t moin ni d aucune source d allumage Rangez l int rieur INSTRUCTIONS DE MISE A LA TERRE Ce pro duit doit tre mis la terre Dans l hypoth se d un court circuit lectrique la mise la terre r duit le risque de chocs lectriques en assurant un fil de fuite pour le courant lectrique Ce produit est pourvu d un cordon poss dant un fil de terre avec fiche appro DE MISE A LA TERRE PRISE MISE ALATERRE EPINGLE A LA TERRE MISE pri e de mise la terre La fiche doit tre branch e sur une prise qui est pos e et mise la terre ad quatement conform ment tous les codes et r glements locaux DANGER La pose inappropri e de la fiche de terre peut provoquer un risque de chocs lectriques Si le cordon ou la fiche doit tre r par ou remplac ne raccordez pas le fil de terre l une ou l autre borne lame plate Le fil poss dant une isolation dont la surface ext rieure est verte avec ou sans rayures jaunes est le fil de terre Consultez un lec tricien ou un technicien de service comp tent si vous ne comprenez pas parfaitement les instructions de mise la terre ou si vous ne pouvez affirmer avec certitude
26. mesh screens with spray tip size 018 and larger Use 100 or 200 mesh screens with spray tip sizes 015 and smaller 7 Replace paint filter cap to maximum clockwise rotation The fil ter cover should be hand removable after the first or second use with new Teflon O Ring IMPORTANT O Ring must have Teflon backup washer to seal properly 8 If unit has been spraying a water soluble material flush with water and then repeat procedure with mineral spirits or Varsol solvent 9 Wash spray tip in solvent Blow tip clean with air pressure directed through the tip in the reverse direction MAINTENANCE HYDRAULIC SYSTEM IMPORTANT INFORMATION Use of Titan Speeflo s Coolflo Hydraulic Fluid is mandatory in the PowrTwin 3500 hydraulic system Do not use any other hydraulic fluid Use of any other hydraulic fluid will seriously damage hydraulic system and void warranty 1 Check the hydraulic fluid daily It should read Full on the dip stick If it is low add only Titan Speeflo Coolflo Hydraulic Fluid Part 430 361 Never add or change hydraulic fluid except in a clean dust free area Contamination of the hydraulic fluid will short en Hydraulic pump life and may void warranty CRAN HYDRAULIC FLUID FILL amp DIP STICK a Sy WS 2 Change the hydraulic fluid every six months Drain old fluid from tank and fill with 5 quarts of Titan Speeflo Coolflo Hydraulic Fluid Start operation of the system at just enough pre
27. mp at the lowest hydraulic pres sure which provides good atomization See the Troubleshooting Guide if you are not getting the proper pattern 9 Operating pressure is adjustable from 400 to 3000 psi 207 bar by turning the Pressure Adjustment Knob clockwise Do not turn the knob clockwise more than necessary to provide satisfactory atomization Excess pressure wears out spray tips 10 When restarting the unit reduce the pressure at Pressure Control Adjustment Knob and Pressure Bleed Valve COLOR CHANGE CLEAN OUT FLUSHING IMPORTANT PRESSURE RELIEF PROCEDURE ALWAYS reduce pressure when you are cleaning a clogged tip changing a tip servicing any part of the system or shut ting down Follow the steps below 1 Engage the gun trigger lock 2 Shut off the power source 3 Close the orange handle shut off ball valve on the hydraulic pressure hose 4 Open the Pressure Bleed Valve by turning it counterclock wise at least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the gun firmly to the side of a grounded metal container CLEANING A CLOGGED TIP 1 Follow the Pressure Relief Procedure above 2 If tip clogs rotate tip handle 180 until arrow on handle is facing the opposite of spray direction and clicks in reverse position 3 Trigger gun once so that the pressure can blow the clog out NEVER use the tip in the reverse positi
28. ng Spring 5 and Packing Set 4 5 Hold Displacement Rod 6 in vise by the flats at top of rod and remove Piston Seat 10 with wrench while holding displacement rod horizontal with wooden support if necessary Remove Piston Ball 9 Packing Set 4 Lower Packing Spring 8 and Spring Retainer 7 6 Remove Ball Stop Cage 13 Teflon O Ring 3 and Foot Valve Ball 14 7 Replace Connecting Rod Pin 2 and Retainer Ring 1 8 Remove O Ring 12 from Pump Cylinder 11 REASSEMBLY NOTE USE TEFLON TAPE ON ALL THREADED PIPE CON NECTIONS 1 Install Pump Cylinder O Ring 3 and 12 into O Ring groove of Pump Cylinder 11 and O Ring 3 into Pump Block 2 Place O Ring 3 into Foot Valve 15 3 Place Foot Valve Ball 14 in Foot Valve 15 and install Ball Stop Cage 13 4 Connect Foot Valve 15 to Pump Cylinder 11 Place Packing Set 4 over Piston Seat 10 CAUTION Peak of V packing must point down toward Foot Valve 15 Place Piston Ball 9 on Piston Seat 10 Follow with Lower Packing Spring 8 and Spring Retainer 7 Thread Displacement Rod 6 onto Piston Seat 10 tightly using red Loctite 5 Insert Packing Set 4 into Pump Block CAUTION Peak of V packing must point up toward motor Place Upper Packing Spring 5 small end toward packing into the lower cavity of Pump Block behind Upper Packing Set 4 6 Insert Displacement Rod 6 through lower cavity of Pump Block Rotate Displacement
29. of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists consult your authorized Honda dealer Failure to do so is considered misuse and damage caused by mis use is not covered by Honda s Limited Warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently Gasolines containing alcohol If you decide to use a gasoline containing alcohol gasohol be sure its octane rating is at least as high as that recommended by Honda There are two types of gasohol one containing ethanol and the other containing methanol Do not use gasohol that con tains more than 10 ethanol Do not use gasoline containing methanol methyl or wood alcohol that does not also contain cosolvents and corrosion inhibitors for methanol Never use gaso line containing more than 5 methanol even if it has cosolvents and corrosion inhibitors NOTE Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty Honda cannot endorse the use of fuels con taining methanol since evidence of their suitability is as yet incom plete Before buy
30. on for more than ONE trig ger pull at a time This procedure can be repeated until the tip is free of clogging WARNING THE FLOW FROM THE SPRAY TIP IS AT VERY HIGH PRESSURE CONTACT WITH ANY BODY PART MAY BE DANGEROUS DO NOT PLACE FINGER ON GUN OUTLET DO NOT POINT THE GUN AT ANY PERSON NEVER OPERATE THE SPRAY GUN WITHOUT THE PROPER TIP GUARD Q Y od _ SIN ae FIGURE 4 COLOR CHANGE CLEAN OUT CAUTION USE ONLY COMPATIBLE SOLVENTS WHEN CLEAN ING OUT OIL BASED ENAMELS LACQUERS COAL TAR AND EPOXIES CHECK WITH THE FLUID MANUFACTURER FOR A RECOMMENDED SOLVENT 1 Reduce pressure by turning the Pressure Adjustment Knob and the Pressure Bleed Valve on the bleed line counterclockwise Follow the Pressure Relief Procedure above The Pressure Bleed Valve should be turned counterclockwise at least three full turns 2 Pull syphon tube out of material container 3 Remove spray tip from gun Hold gun trigger open until material flow stops 4 Put syphon tube into wash solvent or water as applicable and operate pump slowly at low pressure until solvent flows freely from Pressure Bleed valve line 5 Close Pressure Bleed Valve and hold gun trigger open until sol vent flows freely from gun If solvent is not too dirty recirculate it by flowing gun stream back into solvent container Use additional clean solvent and repeat procedure if necessary 6 Check gun strainer screen and pump outlet filter screen daily Use 50
31. pring action at this time 6 Install Piston Seal 18 with lips facing downward Carefully install The Piston Seal 18 Expand the ring and stretch it suffi ciently for installation 7 With Motor Pump Block 25 still in vise install Lower Seal 24 by pushing it towards its groove with a properly sized blunt rod Then complete installation with the fingers No tool is necessary Do not twist the seal 8 Prelubricate the piston and valve rod assembly with Coolflo Hydraulic Fluid Part No 430 361 Install Piston Rod 21 into PowrTwin 3500 Fluid Pump Service Instructions IMPORTANT USE OF NON SPEEFLO MANUFAC TURED SERVICE PARTS MAY VOID WARRANTY ASK FOR ORIGINAL PARTS MADE BY SPEEFLO FOR BEST SERVICES The 143 Series Pump should receive a routine servicing after approximately 1 000 hours of use Earlier servicing is required if there is excessive leakage from the top packing or if pump strokes become faster on one stroke or the other The use of Titan Speeflo Piston Lube Part 700 925 is recommended as an upper packing lubricant DO NOT SUBSTITUTE OIL WATER OR SOLVENT for an upper packing lubricant DISASSEMBLY 1 Remove Syphon Assembly Unthread Foot Valve 15 and Pump Cylinder 11 with strap wrench 2 Slide the Retainer Ring 1 up with a small screwdriv er then push the Connecting Rod Pin 2 out 3 Pull Displacement Rod 6 through lower cavity of Pump Block 4 Remove Pump Block Teflon O Ring 3 Packi
32. que au niveau du flexible Verrouillez TOUJOURS le levier de s ret de la d tente lorsque vous n tes pas occup pulv riser Veillez TOUJOURS utiliser un dispositif de s ret la buse du pistolet 2 N essayez JAMAIS de refouler le flux de liquide dans le pistolet au moyen de votre doigt de votre main ou d un objet maintenu contre la buse du pisto let CET APPAREIL N EST PAS UN PISTOLET PUL VERISATEUR A AIR N utilisez aucune pi ce de mat riel sans air avec une pompe non quip e d une IMPORTANT PRESSURE RELIEF PROCEDURE ALWAYS reduce pressure when you are cleaning a clogged tip changing a tip servicing any part of the system or shutting down Follow the steps below 1 Engage the gun trigger lock 2 Shut off the power source 3 Close the orange handle shut off ball valve on the hydraulic pressure hose 4 Open the Pressure Bleed Valve by turning it counterclockwise at least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the gun firmly to the side of a grounded metal container 7 Reset trigger safety to locked posi tion soupape de surpression 3 N essayez JAMAIS d enlever la buse de d monter ou de r parer l appareil avant d avoir accompli la proc dure suiv ante 4 Avant de proc der au rin age du syst me enlevez toujours la buse de pulv risation et r glez la pression au niveau le pl
33. romptly and properly treated the injury can cause tissue death or gangrene and may result in serious permanent disability or amputation of the wounded part Therefore extreme caution must be exercised when using any airless spray equipment IF YOU ARE INJECTED SEE A PHYSICIAN IMME DIATELY DO NOT TREAT AS A SIMPLE CUT NOTE TO PHYSICIAN Injection into the skin is a serious traumatic injury It is impor tant to treat the injury surgically as soon as possible Do not delay treatment to research toxicity Toxicity is a concern with some exotic coatings injected directly into the bloodstream Consultation with a plastic surgeon or a reconstructive hand surgeon may be advised 1 Handle the spray gun carefully Keep clear of the nozzle NEVER point the gun at yourself or anyone else NEVER permit any part of your body to come in contact with the fluid stream of either the gun or any hose leak ALWAYS keep the gun trigger safety lever in a locked position when not spraying ALWAYS use a tip safety guard 2 NEVER attempt to force the flow of fluid backward through the gun with your finger hand or hand held object against the gun noz zle THIS IS NOT AN AIR SPRAY GUN 3 NEVER attempt to remove tip disas semble or repair equipment without first doing IMPORTANT PRESSURE RELIEF PROCEDURE ALWAYS reduce pressure when you are cleaning a clogged tip changing a tip servicing any part of the system or shutting down Follow the
34. s contact supplier of material being sprayed for recommendation 10 Keep all extension poles clear of elec trical wires 11 NEVER alter or modify any part of this equipment doing so could cause it to mal function 12 NEVER leave equipment unattended Keep away from children or anyone not famil iar with the operation of airless equipment Use extension gauge 16 AWG 14 AWG NO USE EL EQUIPO ANTES DE LEER ESTA SECCION ADVERTENCIA LA ROCIADURA A PRESION ALTA PUEDE CAUSAR LESION GRAVE Presion de Trabajo Maxima 3000 libras por pulgada cuadrada psi 207 bar Una pistola rociadora sin aire requiere que se le introduzca l quido a presi n muy alta Los l quidos bajo presi n alta de la rociadura o de las fugas pueden penetrar en la piel e inyectar en el cuerpo cantidades considerables de l quido t xico Si no se atiende r pida y apropiadamente la lesi n puede causar muerte del tejido o gangrena y puede resul tar en incapacidad seria y permanente o en la amputaci n de la parte lesionada Por lo tanto hay que emplear precauciones estrictas al usar cualquier equipo de rociadura sin aire SI USTED HA ESTADO EXPUESTO A LA PENETRACION DE TOXICOS POR INYECCION CONSULTE INMEDI ATAMENTE AL MEDICO NO TRATE LA HERIDA COMO SI FUERA UNA MERA CORTADURA NOTA PARA EL MEDICO La penetraci n de t xicos en la piel es una herida seria y traum tica Es importante tratar la herida quir rgicamente lo m s pronto posible
35. s sole remedy for breach of this warranty Products furnished by but not manufactured by Titan Tool Inc such as hose motors engines hydraulic pumps etc will carry only the warranty of the manufacturer if any TITAN TOOL INC DOES NOT WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE FOR ACCESSORIES MATERIALS EQUIPMENT COMPONENTS AND PRODUCTS NOT MADE BY TITAN TOOL INC This warranty shall not apply if the product has been subject to mis use negligence accident or tampering or has not been operated or installed in accordance with Titan Tool Inc s recommendations This warranty does not cover and Titan Tool Inc shall not be liable for any damage wear or malfunction caused by improper or inadequate main tenance abrasion corrosion or substitution of components parts or hydraulic fluid not supplied by Titan Tool Inc Titan Tool Inc shall not be liable for the improper design manufacture installation operation or maintenance of accessories components or materials not supplied by Titan Tool Inc Titan Tool Inc shall not be liable for damage or wear caused by incompatibility with Titan Tool Inc equipment of materials equipment or accessories not supplied by Titan Tool Inc This warranty applies only to the original purchaser and only when the equipment is installed operated and maintained in accordance with Titan Tool Inc s written recommendations or instructions Purchaser
36. se at least 50 feet long Do not use Teflon or thread sealant on this assembly Do not install the spray tip at this time 3 Two Gun Operation Remove the plug from the second gun out let Connect a hose and a gun to the outlet OS MEL We FIGURE 1 4 Fill the Wet Cup 1 2 full with Titan Speeflo s Piston Lube Part No 700 925 supplied by the factory This extends packing life 5 Electric Models Use a 20 amp service outlet Always locate the AC electric model within 10 to 15 feet of the service outlet Use a short electric cable and a long paint hose Any extension cord will create some voltage drop For both AC and DC models if an extension cord is necessary use only grounded 3 wire 12 wire If the unit is being operated in an area that is overloaded by other appliances or low voltage conditions it is important to start the unit unloaded Tip the electric motor forward so that the belt is loosened and the motor starts without full load This reduces the amperage draw on starting and may avoid kicking out the circuit breaker 6 Be sure the PowrTwin system is grounded All Titan Speeflo units are equipped with a grounding lug A grounding cable not supplied should be used to connect the unit to a true earth ground Check your local electrical regulations for detailed ground ing instructions See Accessories Page 31 for ordering informa tion 7 Strain all paints with Titan Speeflo 160 524 5 gallon Nylon Strainer
37. ssure to operate the fluid pump Run the system at this low pressure for at least 5 minutes This removes air from the system Check the fluid level after this procedure 3 The Hydraulic System has an external replaceable Hydraulic Filter Change the filter every six months 4 The Hydraulic Pump should not be serviced in the field If ser vice on the Hydraulic Pump is required it must be returned to Titan Speeflo GENERAL FLUID PUMP MAINTENANCE If the paint pump is going to be out of service for an extended peri od of time it is recommended that following cleanup a kerosene and oil mixture be introduced as a preservative Packings may tend to dry out from lack of use This is particularly true of the upper packing set for which upper packing lubricant Piston Lube Titan Speeflo Part 700 925 is recommended in normal usage A sample of Lubrisolv accompanies each new unit Do not substitute water or paint solvent for Lubrisolv Ordinary oil may contaminate the paint material and is not recommended If the paint pump has been out of service for an extended peri od of time it may be necessary to prime the suction by pouring some of the paint solvent into the inlet syphon tube to restart It is extremely important that the threads on the inlet syphon hose cou pling are properly sealed Any air leakage will produce erratic oper ation of pump and may damage the system The up and the down strokes should be approximately equal in time That
38. steps below 1 Engage the gun trigger lock 2 Shut off the power source 3 Close the orange handle shut off ball valve on the hydraulic pressure hose 4 Open the Pressure Bleed Valve by turning it counterclockwise at least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the gun firmly to the side of a grounded metal container 7 Reset trigger safety to locked posi tion the following 4 Before flushing system always remove spray tip and adjust fluid pressure to lowest possible setting 5 Tighten all fluid connections before each use NEVER exceed 3000 psi 207 bar with this unit Make sure that all accessory hoses connections swivels and so forth can with stand the high pressures which develop NEVER exceed the pressure rating of any component in the system 6 WARNING The paint hose can develop leaks from wear kinking abuse etc A leak is capable of injecting fluid into the skin there fore the paint hose should be inspected before each use NEVER attempt to plug a hose with any part of your body adhesive tape or any other makeshift device Do not attempt to repair a spray hose Instead replace it with a new grounded hose Use only with hoses that have spring guards NEVER use less than 50 15 2m of hose with this unit 7 Be sure that the airless equipment being used and the object being sprayed are prop erl
39. tilado Adem s la bomba en s debe estar ubicada a no menos de 7 6 m de la operaci n de rociadura Si no se observan estas instrucciones existe el riesgo de incendio o explosi n con ciertos materiales SIEMPRE observe las precauciones y advertencias de los fabricantes sobre revestimientos y solventes Nunca roc e mate rial inflamable cerca de llamas expuestas llamas piloto o cualquier fuente de ignici n 9 SIEMPRE use m scaras apropiadas y anteo jos de protecci n durante la operaci n de rociadura Seg n el tipo de material que se est rociando y las condiciones de ventilaci n puede ser necesario usar equipo personal protector adicional Siempre comun quese con el proveedor del material para conseguir recomendaciones 10 Mantenga todas las varas de extensi n fuera del alcance de cables el ctricos 11 JAMAS altere o modifique parte alguna de este equipo ya que ello puede causar deficiencias de funcionamiento 12 JAMAS deje al equipo solo Mant ngalo fuera del alcance de los ni os o de cualquier per sona no familiarizada con la operaci n de equipo sin aire NE PAS UTILISER LE MATERIEL AVANT D AVOIR LU CETTE SECTION ATTENTION LES PULVERISATEURS A HAUTE PRESSION PEUVENT PROVOQUER DE SERIEUSES LESIONS Pression de travail maximale 3000 psi 207 bar Le liquide introduit dans un pistolet pulv risateur sans air doit l tre pression extr mement lev e Les liquides haute pression en provenan
40. urn the motor on and pressurize the system For CSA approved units only The ON OFF switch is also the RESET PowrTwin 3500 Major Components GAS MODELS g DC DC GAS ELECTRIC 3 5 HP GAS 1 5 HP ITEM PART Kawasaki 50 60 Hz 115 V ELECTRIC 50 60 Hz 220 V NO NO DESCRIPTION 335 500 335 501 335 502 335 503 1 335 108 Motor Pump Assembly 1 1 1 1 2 Hydraulic System 1 1 1 1 3 Cart Assembly 1 1 1 1 4 506 103 Convertokit 3 7 HP Kawasaki Gas 1 1 4a 506 238 Convertokit 1 5 HP DC Electric 50 60 Hz 115V 1 1 4b 506 244 Convertokit 1 5 HP DC Electric 50 60 Hz 220V 1 5 840 211 Bleed Line Assembly w Valve 1 1 1 1 6 103 829 Syphon Hose Assembly 3 4 x 4 1 2 1 1 1 1 PowrTwin 3500 DC Electric Convertokits MANUAL RESET BUTTON PAR NO 978 355 978 346 860 501 860 002 977 222 335 014 590 068 335 017 860 004 860 535 860 552 449 192 747 951 335 005 DC ELECTRIC CONVERTOKITS DESCRIPTION Motor DC Electric 1 5 HP 50 60 Hz 115 V Motor DC Electric 1 5 HP 50 60 Hz 220 V Nut Stop Washer Lock Pulley Mount Plate Grip Handle Handle Washer Flat Screw Screw Shield Motor Shaft Decal Identification Kit FRENCH Belt Not illustrated Not part of this assembly 506 238 115 V QTY 1 D D A pp 506 244 220 V QTY D ND 1 SS R PowrTwin 3500 Electric Convertokits Service Instructions WARNING Before servicing the electric motor follow t
41. urs de la pompe Il est galement impor tant de maintenir la pompe une distance minimale de 7 6 m de la zone de pulv risation Certains mat ri aux pr sentent d faut de suivre ces consignes un risque d incendie ou d explosion Suivez TOUJOURS les pr cautions et avertissements du fabricant de chaque solvant ou rev tement utilis 9 Portez TOUJOURS un masque et des lunettes de protection lors de vos travaux de pulv risation D autres articles de protection personnelle peuvent tre n cessaires suivant le type de produit pulv ris et les conditions d a ration Demandez toujours ses recommandations votre fournisseur 10 Maintenez toutes les tiges de rallonge dis tance des fils lectriques 11 N alt rez ou ne modifiez JAMAIS une partie quelconque de cet appareil ce qui pourrait causer des d faillances 12 Ne laissez JAMAIS le mat riel sans surveil lance Gardez le hors de port e des enfants et de toute personne inexp riment e quant l usage de mat riel sans air 7 6 m 15 2 m SET UP WARNING READ UNDERSTAND AND FOLLOW ALL WARN INGS ON PAGES 4 7 BEFORE STARTING OR OPERATING THIS SPRAYER Required tools Crescent Wrench 1 Connecting the Hoses The syphon hose and the bleed line hose have factory installed Teflon tape on the male end of the hoses Tighten the syphon hose and bleed line wrench tight See Figure 1 2 One Gun Operation Attach the gun and hose Always use a spray ho
42. us faible possible 5 Serrez bien tous les raccords du syst me hydrodynamique avant chaque emploi Ne d passez JAMAIS avec cet appareil une pression de 3000 psi 207 bar Assurez vous que tous les flexibles acces soires raccords articulations etc sont bien capables de r sister aux hautes pressions pr vues Ne d passez JAMAIS la capacit de pression nominale d aucun composant du syst me DANGER Afin de r duire tout risque d lectrocution n exposez pas la pluie 6 ATTENTION Des fuites risquent de se pro duire le long du flexible de peinture sous l effet de l usure des torsions des rudes traitements etc aux quels il est ventuellement soumis Les injections de liquide dans la peau sont possibles par la voie de telles fuites Il est donc important d inspecter le flexi ble avant chaque usage N essayez JAMAIS d obtur er une fuite l aide de votre doigt ou de tout autre membre de votre corps de ruban adh sif ou de tout autre moyen de fortune N essayez pas non plus de r parer un flexible de pulv risation remplacez le plut t par un nouveau flexible mis la terre Veillez nutiliser que les flexibles munis de dispositifs de s curit ressort N utilisez JAMAIS moins de 15 2 m de flexible avec cet appareil 7 Assurez vous que le mat riel sans air utilis et que l objet peindre sont ad quatement mis la terre de fa on viter toute d charge d lectricit statique ou toute tince
43. usty environments check the filter daily Replace the ele ment as needed Replacement elements can be purchased from your local Honda dealer ENGINE OPERATION AND SERVICE 1 Clean and oil air filter pad on gasoline engine every 25 hours or once weekly Do not permit the air intake screen around the fly wheel of the gas engine to load up with paint or trash Clean it reg ularly The service life and efficiency of the gas engine model depends upon keeping the gasoline engine running properly Change the oil in the engine every 100 hours Failure to observe this may result in engine overheating Consult the engine manufac turer s service manual provided 2 To conserve fuel service life and efficiency of the unit always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount required for the particular painting operation Higher RPM does not produce higher working pressure The gasoline engine is connected to the hydraulic pump by a pulley combination designed to produce full paint delivery of 1 0 GPM at 3600 RPM 3 The warranty on gasoline engines or electric motors is limited to the original manufacturer IMPORTANT ELECTRIC MOTOR INFORMATION WARNING If electric motor overloads and stops running IMMEDIATELY turn the motor off and follow the Pressure Relief Procedure on Page 10 Wait until the motor cools approximately 30 minutes Then push in the bubble top manual reset button t
44. y grounded to prevent static discharge or sparks which could cause fire or explosion WARNING ALWAYS hold the gun against metal container when flushing system with tip removed to prevent static discharge CAU TION To reduce the risk of electrical shock do not expose to rain Store indoors GROUNDING INSTRUCTIONS This prod uct should be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape GROUNDED OUTLET BOX GROUNDED ES OUTLET N wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the ground ing wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electri cian or serviceman if the grounding instruc tions are not completely understood or if in doubt as to whether the product is properly grounded Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician e This product is for use on a nominal 120
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