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1. Component Code In most cases the tools are specific to this type of engine and are necessary for Cam belt or chain maintenance If the engine has been identified as an interference engine valve to piston damage will occur if the engine is run with a broken Cam belt A compression check of all cylinders should be performed before removing the cylinder head Always consult a suitable work shop manual before attempting to change the Cam belt or Chain The use of these engine timing tools is purely down to the user s discretion and Eldon Tool and Engineering cannot be held responsible for any damage caused what so ever ALWAYS USE A REPUTABLE WORKSHOP MANUAL Mark Model Typ Engine Code Year e dea 13 JT MutrJet 19989 000 1849 00 2004 20068 fod CACO O T CE A Vautal Opel BY es WiVVW lasertools co Uk Saas Preparation e Support engine and remove the timing chest side engine mounting to gain access to the engine service hatches e Lift the fuel rail and engine wiring clear to gain access to the camshaft locking blanking plugs Instructions Component A Use this tool to hold the Crankshaft Pulley Flange still whilst releasing the pulley flange centre bolt left hand thread In order to gain access to the pulley flange the pulley must first be removed by removing the 4 outer fixings pulley fixings NB Do not release the pulley flange centre bolt until the cam and crank timing pins are in place Do not attempt to loos2. Incorrect or out of phase engine timing can result in damage to the valves The Tool Connection cannot be held responsible for any damage caused by using these tools in anyway Safety Precautions Please read Disconnect the battery earth leads check radio code is available Remove spark or glow plugs to make the engine turn easier Do not use cleaning fluids on belts sprockets or rollers Always make a note of the route of the auxiliary drive belt before removal Turn the engine in the normal direction clockwise unless stated otherwise Do not turn the camshaft crankshaft or diesel injection pump once the timing chain has been removed unless specifically stated Do not use the timing chain to lock the engine when slackening or tightening crankshaft pulley bolts Do not turn the crankshaft or camshaft when the timing belt chain has been removed Mark the direction of the chain before removing It is always recommended to turn the 5 01 www lasertools co uk When you have finished with this leaflet please recycle it Distributed by The Tool Connection Ltd Kineton Road Southam Warwickshire CV47 ODR T 44 0 1926 815000 F 44 0 1926 815888 info toolconnection co uk www toolconnection co uk engine slowly by hand and to re check the camshaft and crankshaft timing positions Crankshafts and Camshafts may only be turned with the chain drive mechanism fully installed Do not turn crankshaft v
3. e crankshaft is in the correct timed position to match the camshafts NB These tools are for setting the position of the crankshaft do not attempt to loosen or tighten any fixings on the crankshaft using these tools to lock the crank as damage will result Components F This tool is used to set the control position of the crankshaft flywheel end with engine removed when a complete engine rebuild is required The tool is attached to the crankshaft using the three fasteners From Item A in place of the flywheel Always follow the vehicle manufacturers instructions ees WWvw lasertools co uk
4. en or tighten the pulley centre bolt with out holding the flange with the flange tool or the crankshaft and camshaft tools will be damaged Component B The Timing Chain tensioning tool is used to clamp the timing chain when replacing the gasket on the one piece cylinder head The tool is attached in alignment with the inspection opening on the engine control cover so that the pin acts upon the ribs of the chain slider Retract the chain tensioner piston so that it moves back to its locked position using the lever Ensure the tensioner has fully extended before attempting to retract it Components C These camshaft locking tools are used to lock the camshafts in position Access must first be gained to the blanking plugs that are positioned one on the front of the cam cover and one on the rear of the cam cover Lift the high pressure fuel rail and engine wiring harness to gain access Remove the blanking plugs and screw the locking tools into place with the flats on the inner section of the tools horizontal The tools are correctly fitted when the inner section of the tools can be easily pushed in with finger pressure NB These tools are for setting the position of the camshafts Do not attempt to loosen or tighten any fixings on the camshaft using these tools to lock the camshaft as damage will result Components D amp E application dependent The flywheel alignment pins are used to lock the position of the flywheel to ensure th
5. ia camshaft or other gears Check the diesel injection pump timing after replacing the chain Observe all tightening torques Always refer to the vehicle manufacturer s service manual or a suitable proprietary instruction book Incorrect or out of phase engine timing can result in damage to the valves It is always recommended to turn the engine slowly by hand and to re check the camshaft and crankshaft timing positions 8341 047733 gt Guarantee If this product fails through faulty materials or workmanship contact our service department direct on 44 0 1926 818186 Normal wear and tear are excluded as are consumable items and abuse www lasertools co uk LASER Engine Service Tool Set Fiat Ford GM Suzuki f an p W tt WW x W www lasertools co uk Part No 4773 Plan Layout CODE Fiat Oem Ford Oem Vauxhall Oem Suzuki Oem Description cais 1871000200 303 1469 km 662 6 fs Crankshaft Pulley Flange Holding Wrench cse f187o900400 fo fl Timing Chain Tensioner Lever Camshaft Alignment Tool 2 ce JEN46785 09912 38300 _ Flywheel Pin with Spring c101 femm Tit Crank Locking Fiat 417 1870900300 303 1468 fT Crankshaft Timing Position Tool This slot is not populated in the 4773 kit Applications The application list for this product has been compiled cross referencing the OEM Tool Code with the
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