OX Locker - Quadratec
Contents
1. have to readjust the shifter L Mount the shifter s in an easy to reach and easy to maintain place and in a straight as possible path with the cable do not kink the cable Ox OX Locker Limited Warranty ONE YEAR limited warranty on manufacturer defects This warranty covers only parts originally supplied by OX FMG if they are shown to have a manufacturer s defect All parts must be returned to OX FMG and if upon inspection by OX FMG they were installed correctly in their intended application and were not mistreated they will be repaired or replaced This warranty does not cover vehicles with modified high horsepower engines modified beyond the original manufacturer s recommendation OX FMG recommends professional installation by a qualified mechanic Purchaser user assumes all risks and liabilities in connection therewith Installation and use of these parts constitutes acceptance of all the above stipulations If the purchaser user does not agree to these terms the OX Locker should not be installed and returned to the supplier REDEEM your coverage you must return the defective part s along with your claim Claim can only be obtained by calling or e mailing OX FMG OX FMG will make a complete evaluation of your claim before validating it 1 877 694 7699 or georges ox usa com OX Locker US Pat 6 432 020 Questions for OX FMG 9 Ser2. snap ring is fully seated into groove Push the spider gear in until you see the grove where the snap ring will be placed 12 Torque bearing caps to 80 FT LBS Install axles rotors brakes and tires in accordance with your MSM 13 17 The cable has a short fitting and a long fitting Short fitting goes into the cover Leave about 2 3 threads out of the piston that slides in the cover Install diff cover bolts supplied and torque to 30 FT LBS Note Use gasket or sealant in accordance with your MSM 14 Install fitting into the cover Screw the cable rod in first and then the fitting as needed 16 Install cover on to the differential Make sure the fork slides on the locking ring 18 Do not make the turn coming out of the differential too tight or too loose Too tight may cause the cable to be inaccurate on the stroke and too loose may cause the cable to come in contact with the exhaust 2 Secure the cable on the opposite side of where the exhaust is located 21 Give the cable plenty of slack to Open a 7 8 hole through the floorboard allow for articulation No sharp then cut it oval from front to rear to tums or kinks enable the cable to pass through without interference Note for best results open hole 16 to the rear of where you are going to install the shifter box Page 4 Page 6 OX New shifter assembly and
3. ER CAP SPRING WASHER 28 GRADE 8 BOLT CENTER BLOCK SMALL SHAFT DIFFERENTIAL COVER DIF COVER PISTON DIF COVER FORK 72 RETAINING RING O RING 568 12 LOCKER CABLE ASSY SHIFTER BOX SWIVEL FITTING SHIFTER SPRING SPRING PISTON SPRING SLEEVE 3 16 X 1 5 DOWEL PIN TRIGGER CUP TRIGGER SPRING SHIFTER FORK SHIFTER KNOB PHILLIPS PAN HEAD SCREWS SHIFTER BRACKET 3M REFLECTIVE GOLD OIL FILL PLUG OIL FILL PLUG WASHER DRAIN PLUG HEX FLG BOLT 5 16 18 X 3 4 7 32 X 1 SPRING PIN Oe ate Gy ees eet he coe ee eR ee Ot ates WNS 04 5 NaS a LASKON a BEEN E E _ 1 S bPOXON TNS V 9 a H cil SSI AA aswar 2 0 1 26 2 Srana 2 nez r 1 sp pon 0 005 ate 1 P OXDN d 30 2 133 5 2ILYWJH S lt 6 5 6 3739 41 ADNIA S is IAS Naas 0 871 HOON N 03 NNDN amasya Tus 6 5 92 SONA oaas amota 0 3 d O oma ma nt 1 211 9 55
4. Serial Number MADE IN THE USA DANA 35 27 30 spline OX Locker This is your OX Locker installation manual for the DANA 35 This installation guide is illustrated with a Jeep TJ rear Note Use of an installation kit that includes the following Timkin bearing and race part numbers Bearing 27 spline LM501349 30 spline LM102949 Race 27spline LM501314 30 spline LM102911 You must use this manual in conjunction with your vehicle s service manual Professional installation by a certified mechanic is recommended Note Depending on the year make and model of your vehicle some deviations and modifications may be needed during installation 1 Routing of the cable 2 Placement of the shifter The OX Locker is proudly made the USA Pat No 6 432 020 If you have any installation questions please contact us at OX FMG 11625 Prosperous Drive Odessa FL 33556 Tech Support 877 694 7699 georges OX USA com www OX USA com Carrier Assembly OX Locker needs final assembly Remove all packaging including any tie wraps parts that need to be assembled 009 Install the 4 springs the 4 chamfered holes Page 1 Picture shows the 8 bolts 28 thread 1 small carrier cap 8 spring washers 1 thrust washer 1 locking ring gear 1 locking side gear 4 springs 1 big carrier cap attached to carrier NOTE Use of a complete install kit is recommended not
5. adjustment The installation of the shifter should be done after the cover is placed on the differential Make sure you have already routed the cable and placed it near to where you are going to install it permanently Shifter Assembly Place spring on piston and into the swivel fitting on the shifter Shift several times into lock and unlock Check the shift on the unlock position make sure it is still touching if not adjust appropriately then tighten the two screws on the swivel fitting tighten the lock nut and install your shifter ha 5 8 Thread the piston into the rod end of the cable Note Make sure to leave 5 8 gap and to use medium strength loc tite Thread the swivel fitting until it touches the shift rod as shown Page 7 OX Locker installation Notes When installing the cable fasten to as many areas as necessary to keep it from rubbing against unwanted surfaces You may want to apply some chaffing tape to areas of high friction Tape not included When installing the knob don t thread all the way down Make sure that the shifter can shift clear SAFETY FEATURE To avoid accidental shifting or tampering with the shifter while driving on the street you can thread the knob all the way down in the unlock position Note Remember to back off the knob when you are ready to use your locker off road When draining oil use bottom drain plug If you remove the cover you
6. dations using the following pattern 1 6 8 3 10 5 7 2 ring gear is a tight fit on the Page 2 Locker Installation Dana 35 1 2 Remove tires brakes rotors and axles Install your bearings and shims in in accordance with your vehicle s accordance with your MSM Note manufacturer s service manual MSM installation kit not included bearings Drain oil then remove carrier Now is shims etc good time to check seals and clean entire housing 3 Check your pattern in accordance with Rotate the carrier with opened end facing your MSM Note gear set up should out so that you can install the c clips be done by a certified mechanic Carefully Install the shaft The end with the cross hole should be on this end With the cross hole running north south and the shaft not be pushed all the way through Leave some extending out this end to enable you to install the spider gear cap dowel pin and set screw Push axles in and install the c clips once this is done pull axles out some until they are properly in place Page 3 Inset the spider gear washer Install the spider gear cap align the key into the groove in the carrier do not push the cap all the way down so that you have room to install the dowel pin Install the dowel pin an then the set screw Add High Strength Lock tite to the set screw prior to installation Install the snap ring into the groove Make sure
7. ediately The OX Locker be engaged at any speed Troubleshooting Problem The locker seems to be properly adjusted but after a few cycles it looses it s adjustment Solution Check for excessive slack in the cable adjustment also look for a very tight bend or an area that is being pressed between two parts and also check to see if the cable was burned by the exhaust The shifter should have tension as soon as you start to shift into the lock position WARNING Do not engage the OX Locker tm on paved roadways under any conditions dry rain snow etc or high traction surfaces this makes the steering very difficult and puts unnecessary strain on the drive train This could cause serious damages and or it could even be fatal PARTS LIST FOR DANA 35 27 amp 30 spline PART NUMBER OXD35 01 OXD30 02 OXD30 03 OXD30 04 OXD30 05 OXD30 06 OXD35 07 OXD30 08 OXUNP 09 OXD35 10 OXD30 11 OXUNP 12 OXUNP 13 OXD35 14 OXD30 15 OXD35 16 OXUNP 17 OXD35 18 OXUNP 19 OXUNP 20 OX46001 OXSHIFTER 01 OXSHIFTER 02 OXSHIFTER 03 OXSHIFTER 04 OXSHIFTER 05 OXSHIFTER 06 OXSHIFTER 07 OXSHIFTER 08 OXSHIFTER 09 OXSHIFTER 10 OXHSIFTER 11 OXSHIFTER 12 OXSTICKER OXUNP 21 OXUNP 22 OXUNP 23 OXUNP 24 OXUNP 25 PART NAME BIG CARRIER CAP THRUST WASHER SIDE GEAR SPIDER GEAR LONG CROSS SHAFT SMALL THRUST WASHER CARRIER CASE LOCKING SIDE GEAR SPRING S 770 LOCKING RING SMALL CARRI
8. included or bearing LM501349 and race LM501314 1 long shaft 1 snap ring 1 spider gear cap 1 spider gear washer 1 spider gear 1 dowel pin 1 set screw Install thrust washer behind locking side gear 4000 Remove the small cap locking ring locking gear and the following parts shown set screw dowel pin shaft spider gear on opened end spider gear washer spider gear cap and Your carrier should now look like this open on one side with the shaft and spider gear missing This will enable you to install your axles and c clip later through these procedures snap ring 6 Install locking side gear with gears Slide the ring gear around the carrier facing engagement with spider gears s Install locking ring gear with gears facing engagement with locking side gear The flat side must be facing up 10 5 5 a Install small carrier cap align holes make sure it slides into locking side gear smoothly NOTE Make sure this sits flush with all 8 cams if cap is not flush it could cause severe damage to the carrier 12 11 Torque bolts to 12 FT LBS Note Install the 74 bolts and spring washers Apply high strength loctite to bolts when tightening tighten the bolts in the Install bolts from the original ring gear following pattern 1 5 7 3 8 4 we recommend installing new bolts 6 2 Torque them to manufacturers recommen
9. vice An initial oil change at 1500 miles is recommended After this periodic oil changes should be done in accordance with the vehicles owner s manual If differential is immersed in deep water the oil inside your housing could get water contamination An oil change is recommended Cable Installation Recommendation Use a fuel line hose on rubbing surfaces Cut hose on one side slip over cable and use a tie wrap on each end to hold it in place Don t create too many bends or bind the cable This will affect the stroke adjustment Make sure that the cable exits the floor board or the firewall as straight as possible Shifter Installation Recommendation We recommend to mount the shifter on an open area with easy access When adjusting the shifter it should be kept close to the place it s going to be mounted How To Engage And Disengage The OX Locker m can engage and disengage by simply shifting from open to X locked The OX Locker mis intended to be engaged only when the terrain ahead requires extra traction control NOTE This product is not intended to be used on paved streets under any condition This product is intended for OFF ROAD USE ONLY To engage the locker on rough or slippery terrain move the shifter to the X position the locker will engage almost immediately To disengage move the shifter to the O position the locker will disengage as soon as the load is release from the differential this happens almost imm
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