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1. e Used for high volume filtering of petroleum fluids n e Can be used on a mobile truck or trailer and or in the shop E a e Equipped with a standard 25 micron filter element optional elements are also available e NPT ports for easy hose connections e Designed to use optional 218 8445 Delta Pressure Gauge e Multiple outlets allow versatility in hookup configuration Inlet port located in bottom of housing 2 1 2 NPT Outlet ports located on opposite sides 2 1 2 NPT Drain and or pressure gauge ports two 3 8 NPT located in bottom of housing Maximum operating pressure 689 kPa 100 PSI Internal bypass None Material Steel Dry weight 43 kg 95 Ib Overall size 78 7 cm 31 0 in high by 39 4 cm 15 5 in wide with a 33 0 cm 13 0 in cover diameter SI001 01911 J8aMOd Up to 2271 Ipm 600 gpm Description O ring Replacement Seal O ring Replacement Seal 1Part number 6Y 8134 2Part number 8J 8879 Continued 4 27 Power Train Tools Power Shift and Hydrostatic Transmission 212 7768 Filter Group Continued SMCS Code 5068 070 Model All Cat hydraulic fluids Warranty Six Months Elements for 212 7768 Filter Group hoo oe ol Nominal Micron Dirt Holding Media Material Capacity Height and Diameter Description Ratin i 20 E c asd g Ab To 559mm 22in 09mm 7Sin 22 72 S 0_____ Synthetio_ 311 g 0691
2. FT0587 Driver Tool SMCS Code 3000 012 Model 769 Truck Warranty None e Used to install rubber bushings in engine radiator and NN transmission support mounts i e Material SAE 1020 steel Checking Fixtures SMCS Code 3003 025 Model 627 627B 637 and 637D Scrapers Warranty None a i e Used to determine shims required for adjusting backlash i ey between pinion and transfer gear on transmission r N e FT1380 Fixture used to check assembled height of trans a S ve mission pinion bearing and cage L e FT1381 Fixture used to check assembled height of transfer RS B s FT1381 gear shaft bearing and cage assembly FT1380 e Difference between assembled height of parts and stan dard provided by fixture is used to calculate shim pack thickness for each assembly e Large drawings available E le Power Shift and Hydrostatic Transmission FT0542 Clip SMCS Code 3150 016 Model 922 944 966A Wheel Loaders and 955 and 977 Track Loaders Warranty None e Used to prevent detent from dropping out of hydraulic controls into transmission Control Valve Body FT1584 Support Bracket SMCS Code 3003 010 Model 814B 815B 816B 966D 966E Warranty None e Support flywheel end of engine when transmission removed e 88 8089 Forcing Bolt used with each bracket SI001 01911 J8aMOd Power Train Tools Power Shift and Hydrostatic Transmission FT2807 Engine Support Bracket Asse
3. am z Q Axle Repair Tools SMCS Code 3254 3258 3260 4084 4321 017 Model 438B Backhoe Loader Warranty Six Months N Used to disassemble and assemble all wheel steer rear axle ZF APL 2075 tools are essential for correct removal and as sembly of parts e Using these and other available tools make repair work on axle much faster and easier 127 9304 Nut Spanner e Used to remove slotted nut inside final drive other removal methods can permanently damage spanner nut and mating parts making them unusable e Used with spring scale to obtain correct rolling torque 123 6702 Clamping Segment e Used to positively measure backlash between ring and pinion gear e Used with 127 9305 Measuring Cover and 8T 5096 Gauge Group Measuring Tools e 127 9305 Measuring Cover Group used to determine shim pack and obtain correct backlash between pinion and bevel gear used with measuring ring and 1U 5847 Measuring Shaft e Measuring cover group is also used with 123 6702 Clamping Segment e Measuring ring used to determine thickness of shim pack when assembling pinion gear into housing Drivers e Seal driver used to install pinion seal into differential housing correctly positions seal Continued Drive Line and Axle Axle Repair Tools Continued SMCS Code 3254 3258 3260 4084 4321 017 Model 438B Backhoe Loader Warranty Six Months e Bearing driver used to install bearing race into upper and lower steering kn
4. 20 0 mm 0 787 in Differential Tooling 135 9816 Seal Driver Item 1 SI001 01911 JBaMOd Service Tools for Wheel Type Excavators Axle Tooling Axle Tooling 129 1063 Riveter Kit Item 1 Overall length 53 cm 21 in Tips 3 interchangeable 135 9811 Brake Spring Pliers Item 2 Overall length 66 cm 26 in Replaceable tip 135 9879 135 9814 Hook Spanner Item 3 Outside diameter 13 77 cm 5 421 in Tooth inside diameter 11 84 cm 4 66 in 9 98 mm 0 393 in 12 52 mm 0 493 in Number of teeth 6 Hex size 36 mm 135 9818 Tie Rod Separator Item 4 Outside diameter 82 72 mm 3 257 in Inside diameter 54 0 mm 2 13 in Shaft length outer 93 5 mm 3 68 in Shaft length inner 87 15 mm 3 431 in FT2511 Alignment Shaft SMCS Code 6606 010 Model CS531 533 563 573 and 583 CP533 and 563 Compactors Warranty None Power Train Tools e Used to align shaft of eccentric weight when assembling outer bearing carrier onto drum supports left hand driven eccentric weight shaft Bushing 1 aligns rod 2 in bearing of inside carrier which aligns shaft of ec centric weight with shaft of eccentric weight in a horizontal position outboard bearing carrier can be installed over shaft of eccentric e Tooling is not required for right hand eccentric weight sh
5. fem Pan Number Description peme e CS 1 GH C OE 7 1 H G C O TI L 7 OT eto Piston H H L C OO 1 GH H L eoo pees o ee gt mooo pe omesso O L U OT E H moo O H OE Socket 15 Continued SI001 01911 JBMOd Power Shift and Hydrostatic Transmission Countershaft Transmission Disassembly and Assembly Tooling Continued SMCS Code 3050 016 3150 017 Model 446 910E 1T12B IT14B future product using Cat s countershaft transmission Warranty Six Months tem Part Number Description SE TR 446 TS wo Pm C ac 600 Discs E E Special for removal of solenoid valves on counter shaft transmission Part of 1P 0520 Driver Group Service Repair Parts for 4C 6402 Expander Tool Group Item Description 5 Spring Par No Desorption C S 4C 6407 M4x 0 7 x4 length 10 7560 Allen Wrench 4 4C 6404 10 12 5 0 39 0 49 in plugs ac 6405_ PusherJaew C6406 Retainer Spring 7 tem C E ET O C Challenger Bearing Tools SMCS Code 3030 015 3030 016 7051 029 Model Challenger 35 45 and 55 Agricultural Tractors Warranty Six Months 128 5041 Bearing Puller e Used to remove bearings from shafts in clutch assembly works on tapered or straight roller bearings e Used with two 5 8 18 threaded rods puller legs or jaw type pullers e Provides pulling contact to bearings inner race unlike standard pullers which pull on outer race prevents damage to bear ing rollers and cage and allows u
6. v N 4 L U N ws 9 S all RST 490 0110 gt J 194 3885 R Continued 4 168 e Used to service final drive properly tightens final drive bearing locknut e Used with 127 8458 Final Drive Disassembly and Assembly Bench Spanner Socket e Designed to correctly fit locknut and transmit tightening force e Capable of withstanding high torque required for final drives Adapter Ring e Used to properly locate final drive in center of bench e 190 0110 330B 541TFB e 194 3885 322B 325B References RENR2908 541 Feller Buncher Machine System Disassembly and Assembly NEHS0673 Tool Operating Manual 127 8458 Final Drive Disassembly and Assembly Bench Final Drive 199 6557 Spanner Socket 190 0110 Adapter Ring 194 3885 Adapter Ring Continued Essential Tool SMCS Code 4050 017 Model 541 322B 325B and 330B Forest Machines Warranty Six Months Final Drive Locknut Tooling for Multi Terrain Loaders Essential Tool SMCS Code 4050 017 Model 247B 247B2 257B 257B2 277C 287C and 297C Multi Terrain Loaders Warranty Six Months e Used to service final drive e Used with 127 8458 Final Drive Disassembly and Assembly Bench e Designed to correctly fit and properly tighten final drive bearing locknut e Capable of withstanding high torque required for final drives FT3081 Adapter Ring e Used to properly locate final drive in center of bench e Used with 127 8458 Final Drive Disassembly and Assembly
7. Final Drive 197 5589 Wheel Stud Tool Group 223 2405 Stud Cylinder Group Not Serviced SMCS Code 4210 010 Model 797 and 797B Off Highway Trucks Warranty Six Months Part Number Description oy 975589 Wheel Stud Toor Group Seza Pvdrauiie Pump Group Saos Ryeraue Pump a0W o R euge Prese gt T3 Gauge Pressure Stem Mom p lt 35 2532 Fitting Adapter 2 35 2533 Fitting Adapter ooo Coupler Assembly Quick Con 12 nective Female P 2377 Plug As Dust Used to remove and install M36 Studs from both front and rear wheel assemblies e Used with either 3S 6224 115V or 8S 8033 230V Electric Hydraulic Pumps to supply hydraulic pressure e Can be used for in chassis or out of chassis procedures after tire and rim have been removed e Eliminates use of sledge hammer that could damage exist ing studs and cause wheel flange fractures e Designed with a lightweight double acting cylinder N Removes broken studs or removes and reuses studs dur ing salvage operations Reference NEHS0858 Tool Operating Manual Using the 197 5589 Wheel Stud Remover Installer NOTICE The 38 6224 115V or 8S 8033 230V Electric Hydraulic Pumps have a maximum operating pressure of 68 948 kPa 10 000 PSI The 197 5589 Wheel Stud Remover Installer however has a maximum working pressure of 44 816 kPa 6 500 PSI therefore the pump MUST BE regulated to not exceed 44 816 kPa 6 500 PSI Fa
8. Q Continued Power Shift and Hydrostatic Transmission Countershaft Transmission Disassembly and Assembly Tooling Continued SMCS Code 3050 016 3150 017 Model 446 910E 1T12B IT14B future product using Cat s countershaft transmission Warranty Six Months e Spanner wrench 18 required to adjust remove and install differential bearing retainers e 4C 6400 Discs 19 and gauge block 20 used with 1P 0066 Pinion Depth Gauge Group to set pinion in relation to bevel gear provide quick accurate method of determining pinion shimming requirements during reassembly e 1P 0531 Handle 15 used with 40 6137 Bearing Installer 8 bearing installer 5 and FT2344 Bearing Driver 17 attaches to installers with a 1 4 20 hex head cap screw handle included in 1P 0510 Driver Group or can be ordered separately e 4C 6402 Expander Tool Group 13 required to install plugs in end of countershaft transmission shafts plugs not usually removed but in extreme cases where oil port plugging has occurred or is suspected they can be removed for cleaning and inspection tool can service 8 to 12 5 mm 0 31 to 0 49 in plugs and comes with operating and plug installation instructions service parts below Tool Usage by Model Item Description 910E IT12B 446 Spacer X Spacer Bearing Installer FT2343 Plexi Cover FT2345 Plate FT2344 Bearing Driver Spanner Gauge Block FT2342 Plexi Cover
9. Reference KENR5166 Machine System Disassembly and Assembly Required Tooling Description Hydraulic Power Supply w hose Par No Description length Diameter Side Opening Weight Jow 346 8617 e Gea 177 8 mm 7 in 100 mmx 220 4 mm 4 0x 14 3 kg 31 53 Ib 8 7 in 346 8618 a cies 177 8 mm 7 in 100 mmx 481 7 mm 4 0x 23 9 kg 52 69 Ib 19 0 in 346 8617 Sleeve Assembly 9U 5344 Puller Stud M30 x 800 mm 1600 mm 31 50 in 31 5 in o FastRumerwae Me Odd 346 8618 Sleeve Assembly 137 8460 Puller Stud M30 x 1980 mm 1 980 mm 77 95 in 77 9 in USHG_ FastRumerNaewe gt i Odi Sd 1 Required Tooling Must be cut to 690 mm 27 2 in long for interior linkage pin removal 3 May be used as is or cut to a minimum length of 1000mm 39 4 in for exterior linkage pin removal 346 8617 Sz C Special Tools for Track Type Tractors FT3152 Shaft Tester Plate SMCS Code 1404 034 Model D7E Track Type tractor Warranty None e Used to pressure test generator assembly for leaks during assembly procedure e Attaches to rotor assembly for leak test c e Allows use of pressure air 103 kPa 15 PSI to test generator for leaks Cy ad e Drop in air pressure indicates a leak f 7 e Made from SAE6061 Aluminum Alloy gt Reference Gy KENR5162 D7E Track Type Tractor Power Train Disassembly and Assembly art Number Desorption TIR Required Hardware rs Nipple Pipe 06 0210 Pipe
10. 27 96 mm 1 10 in Handle 16 00 cm 6 30 in 22 00 cm 8 66 in 27 96 mm 1 10 in Handle 19 40 cm 7 64 in 23 00 cm 9 06 in 21 96 mm 0 86 in Handle 19 40 cm 7 64 in 24 00 cm 9 84 in 21 96 mm 0 86 in Handle 19 40 cm 7 64 in 25 00 cm 9 84 in 21 96 mm 0 86 in Handle 22 60 cm 8 90 in 27 50 cm 10 83 in 21 96 mm 0 86 in Handle 27 00 cm 10 63 in 33 00 cm 12 99 in 27 96 mm 1 10 in Handle 25 40 mm 1 00 in 9 52 mm 0 37 in Handle 14 20 cm 5 59 in 18 00 cm 7 09 in 11 98 mm 0 47 in 1 in hex 20 00 cm 7 87 in 2 38 mm 0 094 in Continued 4 194 1 in hex NI NI NINININI NI RO RO BOT NI RO BOT BOT NI NI N N 10 00 cm 3 94 in 3 17 mm 0 125 in Final Drive Spanner Wrench Flat Faced with Pin Continued Clearance Diameter Pin Distance 8 00 mm Tin TR mm 1 5757 SR nal GAD TaD em BOTA F 26 0413 26 5759 26 5760 29 4542 34 2570 49 5168 76 6537 76 6538 02 7965 08 6033 35 2785 46 5254 46 9300 51 4365 63 2153 81 2587 92 8544 C 4767 C 8249 C 8345 C 8346 C 8347 C 8348 C 8349 C 9874 V 3158 T 9289 U 5131 U 5919 U 6110 U 6111 U 7346 U 7431 U 7432 U 7433 U 7434 U 7435 U 7436 U 7437 1 8 in hex andle x andle in square 16 in hex 2 in square B50 mm 1 72 TRT 8 00 mm 2 68 in 19 55 mm 0 77 in 6 00 mm 142 1
11. Essential Tool SMCS Code 3278 011 Model 795F AC Off Highway Truck Warranty Six Months SI001 01911 13MO0d Used to remove and install axle shaft on drive axle e Used with suitable overhead lifting device to support axle shaft e Adapter slips over outer splines of axle shaft A e internal allen head bolt threads into end of axle shaft to secure adapter e internal allen head bolt is captured in adapter with a retaining ring to prevent loss e Handle threads onto adapter boss to provide a lifting point for supporting axle and provide leverage to guide axle shaft during removal and installation e Through holes in handle allow a bar to be inserted to remove or install adapter e Handle holes also allow a bar to be inserted so tooling can be used to rotate axle shaft and align splines during assembly Reference KENR8715 795F AC Off Highway Truck Disassembly and Assembly Power Train Axle Shaft Remove and Install Continued Power Train Tools Drive Line and Axle 315 2605 Axle Handle 315 2607 Adapter Assembly Continued Essential Tool SMCS Code 3278 011 Model 795F AC Off Highway Truck Warranty Six Months 315 2605 Handle Overall length 1825 mm 71 8 in Outside diameter 63 5 mm 2 50 in Internal threads 2 12 315 2607 Adapter Overall length 214 mm 8 4 in Outside diameter 178 mm 7 0 in External threads 2 12 Internal shoulder bolt 1 2 13 Number of teeth 10 315 2605 Axl
12. Flute length 63 5 mm 2 5 in Shank diameter 15 862 mm 0 6245 in Shank type straight Pari Number Description 190 6107 Reamer Power Train Tools 194 1634 Ball Driver Assembly Essential Tool SMCS Code 3258 017 Model 797 Off Highway Trucks Warranty Six Months E e Used to install 4B 9784 9W 7226 and 6Y 3083 Ball Plugs to proper 194 1634 Driver Assembly depth Strike tapered end with hammer to seat ball plugs Designed with hand protection shield to prevent injury K j Made of hardened steel for longer life Service Tools for 797 Off Highway Trucks 297 2795 Staking Punch Assembly Essential Tool SMCS Code 3258 025 Model 797 Off Highway Trucks serial number 5YW1 up 797B Off Highway Trucks serial number JSM1 up Warranty Six Months e Used to stake differential spider gears to shaft e Urethane guard prevents possible hand injury during staking process e Hardened for added durability References Sy A RENR2036 Disassembly and Assembly 797 Off Highway Truck Power Train Differen tial and Bevel Gear Assembly SS RENR2577 Disassembly and Assembly 797 Off Highway Truck Power Train Differen tial and Bevel Gear Assembly SEPD0856 Service Magazine September 25 2006 An Update to the Spider Assem bly Improves the Retention of the Stake Nut in the Differential Assembly 297 2795 Staking Punch Assembly FT3133 Receiver Sleeve Essential Tool SMCS Code
13. en Part Number Desorption fis H E ve ase eB E 8 iat H 5P 7311 Chain Puller Assembly SMCS Code 3261 010 Model G Series Motor Graders Warranty Six Months SI001 01911 JBaMOd e Used to assemble tandem drive chains e Puller jaws hooked into each end of chain to pull ends together for installation of master or cotter pin assembled connecting link e Replaces 5P 4751 Chain Puller rem Pat Number Deseripfon TR US Ne R oo o po o o peo e C 5 CO 4 5F 7344 lock S a pra aw p BP 7311 Chain Puller Assembly ee Power Train Tools Final Drive FT2522 Hook Anvil Chain SMCS Code 4063 012 Model 24H Motor Grader Warranty None N Used to install tandem drive chains makes chain installation a one person operation e Hook helps to fish drive chain around brake drive gear sprocket N Hook is designed to fit through 25 mm 1 0 in hole in drive chain With universal link held in place side plate of universal link can be installed Anvil References Hook e Anvil holds drive chain against tandem side plate while installing universal link Zz e Hook portion of anvil fits over chain and holds anvil in place SENR9000 Service Manual SENR9011 Service Manual Material SAE1018 steel Unformed length of anvil hook 88 mm 3 5 in Unformed length of hook 1522 mm 60 0 in Radius for bends in hook 6 35 mm 0 250 in Additional tooling to complete chain
14. 226 and 228 Skid Steer Loaders Warranty Six Months e Used to install wheel bearings onto the axle spindle e Quickly and accurately installs cone using any type or size of shop press Weight 4 kg 6 Ib Round base 175 mm 6 9 in Height 253 35 mm 9 97 in 159 3285 Bearing Press Tool SI001 01911 J8aMOd Drive Line and Axle 179 4348 Bearing Installer Essential Tool SMCS Code 3260 016 0722 Model 236 246 248 252 and 262 Skid Steer Loader Warranty Six Months e Used to install 155 9010 Bearing Cone onto 142 9024 Spindle or into 179 4348 Bearing Installer 142 9058 Axle Group s Provides fast accurate installation using any type and size of shop press e Weight 4 kg 6 Ib 173 0984 Bearing Driver Essential Tool SMCS Code 3260 016 0722 Model 216 226 and 228 Skid Steer Loader Warranty Six Months e Used to install bearing cone into Part Number axle assembly 173 0984 Bearing Driver Provides fast accurate installation e Made of tool steel for long life heat treated for added durability e Hardness Rc 37 to 42 Power Train Tools 179 4350 Bearing Driver Essential Tool SMCS Code 3260 016 0722 Model 236 246 248 252 and 262 Skid Steer Loader Warranty Six Months e Used to install 155 9432 Bearing Cone into 142 9085 Axle Group N Provides fast accurate installation using any type and size of shop pres
15. 6 and 8 cylin te der engines and transmission arrangements L e Designed to be picked up from any side with fork lift truck provides quick a L K transportation E Dy e Greatly facilitates operations where it is necessary to ship engines or transmis 4 oy sions from a branch to another location for rebuild e So versatile it eliminates need for wood pallets or other stands constructed to fit particular need e Built with rugged steel angle and box sections stand has very stable mounting 1 with low center of gravity orl e Engine supports adjustable from front to rear and side to side to provide easy adjustment and maximum adaptability e Hold down chains tightened with adjustable load binders keep engine or trans mission firmly fixed to stand while in transit em PartNo Renan o f 5P 2000 Engine and Transmission Shipping Stand 29 US 2 knob SSCS soe sus 1P 2420 Transmission Repair Stand SMCS Code 3010 017 Model Track type Tractors Traxcavator Wheel Loaders Wheel Tractors Motor Graders 769 and 773 Trucks Warranty Six Months Accommodates power shift or range transmissions from track type tractors Traxcavator wheel loaders wheel tractors motor graders and the 769 and 773 Trucks Transmissions mounted in vertical position for disassembly and assembly Can also be used as supporting fixture for disassembly of other small transmis sions such as those in D5 Tractors 922 944 950 and 966 Wheel Loaders
16. B 6488 Pipe Coupling 3J 5390 Plug NPTF Ext Hex 3 8 in 18 NPTF exter nal to 1 8 in 27 NPTF internal Nipple Pipe Nipple Pipe Plug Pipe Fitting Reducing Nipple Hose Assembly 3 8 in 18 NPTF 1 4 in 18 NPT external 1 4 in 18 NPT 3 8 in 18 NPT x 11 16 in hex 3 8 in 18 NPT x 76 2 mm 3 in long 2 NPTF external 1 4 in 18 NPT external x 68 58 cm 27 in long Wheel and Tire Continued 4 247 SI001 01911 J8aMOd Wheel and Tire 1U 6313 Adapter Continued SMCS Code 4203 045 Model Most Cat Models Warranty Six Months Par Number TS S Fitting List Continued 88 4599 Coupling Assembly 1 4 in 18 NPT internal Quick Disconnect 8S 4600 Nipple 2 1 4 in 18 NPT internal Other nipples available for gauge attachment are 2S 5244 1 4 in NPT External Thread 6V 7879 Nitrogen Regulator Adapter SMCS Code 4203 045 Model Most Cat Models Warranty Six Months Used to connect 162 4146 Regulator part of 175 5507 and 6V 4037 Regula tor part of 6V 4040 Nitrogen tire inflation group to nitrogen bottles from some aa y sources outside U S lt A yp 960 14 NGO internal right hand thread and 5 8 B S P external right hand thread s Permits 162 4146 and 6V 4037 Regulators to be used on nitrogen bottles with Gg shutoff valves having 5 8 B S P internal right hand thread 6V 7879 Nitrogen Regulator Adapter 994 Wheel Loader Tools SMCS
17. Essential Tool SMCS Code 3001 3075 3101 3159 3253 012 Model 777B 777C 777D 777F 785B 785C 789 793B Off Highway Trucks Warranty Six Months Used to install lip type seals in torque converters and transmissions Can be used for in chassis or out of chassis seal installation ae e Prevents misalignment f NN e Made of durable plastic helps prevent seal lip damage during installation yA e Plastic material also prevents damage nicks and dents to face of yoke as N A 1 sembly In chassis installation is possible on some models using seal installer a bolt and yoke assembly References Service Manual Power Train Disassembly and Assembly NEHS0891 Tool Operating Manual Continued Torque Converter Divider and Retarder Lip Seal Installers for Off Highway Truck Torque Converters and Transmissions Continued Essential Tool SMCS Code 3001 3075 3101 3159 3253 012 Model 777B 777C 777D 777F 785B 785C 789 793B Off Highway Trucks Warranty Six Months Panno Description 285 8041 Lip Seal Installer install 223 9743 Lip Type Seal torque converter of 785B and 785C Off Highway Trucks 285 8042 Lip Seal Installer with 1D 4588 Bolt to install seals with torque converter of 777B 777C 0T 0857 Bolt to install seals 777D and 777F Off Highway Trucks transmission of 777B 777C 777D 777F 785B 785C 789 and 793B Off Highway Trucks 366 6065 Torque Converter Output Shaft Seal Installer SMCS Cod
18. Ful Wat C Nut Assembly 1Used to attach 138 7574 Link Brackets to D7E EDPM Reaction Clamps SMCS Code 3108 010 Model 797 Off Highway Trucks Warranty Six Months e Used to provide torque reaction 176 6541 Reaction Clamp stop for hydraulic torque wrenches 176 6542 e Allows correct tightening torque p e Easy installation provides faster service SI001 01911 13M0d Typical Reaction Clamp 160 1729 Engine Lifting Bracket Assembly Essential Tool SMCS Code 1003 010 Model 797 Off Highway Trucks 5YW 797B Off Highway Trucks JSM Warranty Six Months European Union compliant CE marked e Used to remove and install engine and torque converter e Predetermined chain lengths put lift point above center of gravity Capacity 24 494 kg 54 000 Ib Tool weight 708 kg 1 560 Ib Continued Service Tools for 797 Off Highway Trucks 160 1729 Engine Lifting Bracket Assembly Continued Essential Tool SMCS Code 1003 010 Model 797 Off Highway Trucks 5YW 797B Off Highway Trucks JSM Warranty Six Months s AS 7 A L l d gt e d fe N Lifting Bracket Removing Truck Engine 4 A 4 i lion Raa Part Number 160 1729 Engine Lifting Bracket Assembly r 203 9603 Shipping Stand Assembly 797 Tandem Engine M SMCS Code 1000 052 12 Model 797 Off Highway Trucks Warranty Six Months 5 Made as ordered MAO L e Used to store and ship 3524 Engines
19. Indicator part of 8T 5096 Dial Indicator Group ftom Pato Desorption 6V 2060 Adjustment Bar Power Shift and Hydrostatic Transmission Search 6V 2166 Puller Group e Discontinued and replaced by 156 PartNo Description 7100 Light Duty Puller Group 6V 2166 Puller Group Used to remove control valve ven trifrom transmission Service Repair Parts for 6V 2166 Group 6V 2164 Puller Assembly 2D 6392 Seal Part of 6V 2164 VTE 6V 2070 Underspeed Cut In Tool Group 6V 6183 Bracket SMCS Code 3224 025 Model 943 953 963 973 Warranty Six Months 6V 6183 replaces discontinued 6V 4056 Bracket Used to determine underspeed cut in and proper overspeed adjustment on hydrostatic transmissions 6V 6183 Bracket used to position 6V 2070 Tool Group on transmission on 943 and 953 Item Description 3 Adapter Ka PartNumber Description 6V 2070 Underspeed Cut In Tool Group Parts Serviced in 6V 2070 Group Nut ut Power Train Tools Reference for Underspeed Cut In Tool Group 943 953 963 and 973 Service Manual 6V 6183 SLS Power Shift and Hydrostatic Transmission 6V 4072 Clutch Retainer Nut Spanner Wrench SMCS Code 3060 015 3060 016 3060 017 3159 017 3280 015 3280 016 3280 017 4131 015 4131 016 4130 017 Model 120G 130G 140G 6V 4072 16G and 14G Warranty Six Months e Used in transfer case gear group to remove and install directional clutch
20. Number of Teeth Tooth ID Tooth Width 3 4 in 101 6 mm 4 0 in 2 103 mm 4 06 in 9 52 mm 0 38 in Se 10 6369 F L Square Drive Effective Inside Size Number of Teeth Tooth ID Tooth Width Depth 4C 6369 3 4 in 127 mm 5 0 in 103 mm 4 06 in 9 52 mm 0 38 in 127 mm 5 0 in 141 3255 Locknut Spanner Wrench SMCS Code 3259 017 Model PS360 Pneumatic Compactors Warranty Six Months SI001 01911 JBMOd N Used to remove and install 138 3817 Bearing Locknut in front axle shafts makes procedure much faster and easier while eliminating damage caused by conven tional punch and hammer methods e Also used to check rolling torque of axle shaft bearing preload Baas _ 2 4mm GBI Overall length 127 mm 5 0 in Inside diameter between teeth 113 mm 4 45 in 141 3255 Locknut Spanner Wrench Power Train Tools Drive Line and Axle 338 3941 Spanner Wrench Assembly Essential Tool SMCS Code 3250 017 Model M315C Wheeled Excavators Warranty Six Months e Used to remove and install 246 6871 Nut on differential e Used with 1 inch square drive wrench e 6 tooth design fits special 130 mm nut e Notto be used with impact air tools e Welded steel construction N Hardened RKW C35 41 for long service life e Black oxide coating to resist corrosion Square drive 1 inch Number of teeth 6 122 50 mm 4 83 in 133 35 mm 5 25 in 10 25 mm 40 in Part Number 338 3941 Spanner
21. PartNo Description Swe Jow Item 1 Continued 8T 0849 Pressure Gauge 0 2000 kPa 0 ree Peete ors 8T 0850 Pressure Gauge 0 3400 kPa 0 3 T T laa T 8T 0851 Pressure Gauge 0 15850 kPa 0 esses Paves 8T 0852 Pressure Gauge 0 39 960 kPa 0 pee a a Par No Description Sze Jow L henl 1U 5481 Pressure Gauge Group ara om ooo e 6V 3965 Adapter STR Quick Disconnect sro fase iY 81 0846 Pressure Gauge 0 1000 kPa 0 145 PSI 87 0848 0 400 kPa 0 58 a PSI Continued 4 22 Search Power Shift and Hydrostatic Transmission 1U 5481 Pressure Gauge Group Continued 1U 5482 Pressure Adapter Group SMCS Code 1000 025 1000 082 1300 038 3000 035 3000 038 3000 081 3000 038 3000 038 3150 035 3150 038 4250 038 5050 038 7450 081 Model All Cat Power Shift Transmissions and Other Hydraulic Systems Warranty Six Months PartNo Description Se Oy PartNo Description Swe Joy Item 2 Continued 177 7861 Hose Assembly 8 6V 3989 Unvalved Nipple 1 4 in NPT Int Thd 1J 9671 O ring J2 68 4142 Unvalved Nipple 1 8 in Int Thd 1U 5482 Pressure Adapter fee V 4143 Coupler As 0 C H UTI TTT Elbow Pipe 90 1 8 in NPT Ext 6V 8926 Adapter M10 x 1 5 Ext Thd x and Int Thd Elbow 90 1 4 in NPT Ext vas Om p and Int Thd 7M 8489 Adapter Assembly 90 9 16 in SAE Ext Adapter 1 4 in NPT x 6 in er T Adapter 1 8 in NPT x 1 1 2 per 194 Adapter
22. Plate press is used with additional tooling to remove hub and bearing cone FT2519 Rolling Torque Brackets SMCS Code 3258 036 Model CS 531 CS563 CS573 and CS583 Compactors Warranty None Locknut Bracket e Used to tighten locknut that retains bearing on differential input shaft e Bracket can be easily manufactured e Material SAE1018 steel N Overall stock size W x L x T 76 2 x 415 0 x 6 35 mm 3 0 x 16 30 x 0 25 in Axle Rotation Torque Bracket e Used to check rotation torque on one end of axle e Bolts directly onto trumpet tube e Material SAE1018 steel e Overall stock size W x L x T 50 8 x 445 0 x 6 35 mm 2 00 x 17 50 x 0 25 in Differential Torque Bracket e Used to check differential and pinion shaft torques e Bolts to differential shaft with one ID and pinion shaft with the other ID References KENR2583 Service Manual KENR2663 Service Manual KENR2693 Service Manual Continued Final Drive FT2519 Rolling Torque Brackets Continued SMCS Code 3258 036 Model CS531 CS563 CS573 and CS583 Compactors Warranty None Material Inside Diameter Outside Diameter Width Threaded Hole SAE1026 steel 65 2 mm 2 57 in 76 3 mm 3 00 in 31 8 0 5 mm 1 25 3 8 16 0 04 in SAE1026 steel 81 1 mm 1 50 in 63 5 mm 2 50 in 31 8 0 5 mm 1 25 3 8 16 0 04 in SAE1018 steel 73 0 1 0 mm 2 87 12 7 0 5 mm 0 50 3 8 16 0 04 in 0 02 in FT2519 Roll
23. _ 5samm 22in 109 mm 7Sin 188 7020 BO Synthetic 309 0 9516 569 mm 22in TOomm 75in 192 1560 _ 250 e 450 g 0991 a TOommITB im a C E Oring Replacement Seal _ GE fFter Group EEE ing Replacement Sea 185 1153 High Pressure Filter Group SMCS Code 5068 070 Model All Cat bulk hydraulic fluid storage tanks Warranty Six Months e Used to filter oil in high volume applications os e Provides extended time between element changes Fa AA e Uses synthetic fiber filter elements R TAZ e Machined tube body is made of ductile iron for strength and durability 0 KLL e Visual dirty element indicator shows when to change element ae A e Filter has increased dirt holding capacity over a conventional filter Te 884 7 mm 34 83 in X i 152 mm 6 in 28 5 kg 63 Ib 2 in SAE 4 bolt flange none Working pressure 20 790 kPa 3000 PSI Maximum flow rate 757 Ipm 200 gpm Operating temperature 29 to 121 C 20 to 250 F Nominal Micron Rating Dirt Holding Capacity Height and Diameter _ si PartNo eB iSymthetio a mm 587 inl TO MMEO In 185 1877 jis Synthetio UE TITHI in 120mm EOin _ 185 1375 Power Shift and Hydrostatic Transmission 185 1154 High Pressure Filter Group SMCS Code 5068 070 Model All Cat bulk hydraulic fluid storage tanks with pneumatic pumps Warranty Six Months e Used to filter oil in high volume applications e Prov
24. apart If the difference in height is more than 1 mm 0 04 in reinstall the seal A 6V 3075 Dial Indicator 6V 6167 Contact Point 3P 1565 Indicator Collet and a 165 8958 Indicator Base plastic can be used to check the assembled height Description Diameter Color Code Stripe Cord Stock 3 53 mm 0 139 in Green Commercially available adhesive Cyanoacrylate Super Glue NEEG2825 Decal Instructions NEEG2824 Decal not shown liem Par Number Description Diemeer olor Code Stipe C G e a A C C tore Stock E e C L E e TT White S G G SI001 01911 JBMOd Pan iyTae 2 OS oo o oam O S E one Sea ta EF Power Train Tools Final Drive 4C 9632 Seal Installer SMCS Code 7561 012 Model D7H Track Type Tractor T414 Warranty Six Months N Used to install Duo Cone seal in D7H idler i AC 9632 Seal Installer e Eliminates seal rolling or twisting Does job faster easier N Fits seal assemblies with Toric cross section 9 47 mm 0 37 in Seal ramp angle 12 5 4C 5581 Seal Installer SMCS Code 7561 012 Model D25E D30E D40E D400E Articulated Trucks Warranty Six Months N Used to install Duo cone brake seal Part Number in brake system AC 5581 Seal Installer N Makes installation faster and much easier e Eliminates rolling and twisting of seal e Construction 2 piece s Diameter 254 mm 10 0 in Reference SMHS8483 Special Instruction 4C 9527 S
25. installation FT0537 Drive Chain Tool Group SMCS Code 3261 010 Model 14 16 112 and 120 Motor Graders Warranty None 5P 7311 Chain Puller Assembly N Used with 1 2 inch 20 NF bolts 3 1 2 inch long to remove and with 1 2 inch 20 NF bolts 5 1 2 inch long to install master link from drive chains Final Drive FT0523 Adapter SMCS Code 4054 010 4059 010 Model D9 Tractors Warranty None N Used to remove final drive assemblies e Material 1020 Steel ae AANS y KAE S T i w B ba S FT0664 Spacer SMCS Code 4058 011 Model D4D Tractor and 941 951 Traxcavators Warranty None e Used to prevent dowels in final drive outer bearing cage 9 from protruding over sprocket shaft nut during removal S e Makes removal of nut easier we M 9 gI 5 Ve KE s gt we A Duo Cone Seal Installers SMCS Code 4050 012 Model Nearly All Cat Machines Warranty Six Months e Required for proper installation to ensure reliable performance of seals s Chart 1 lists conventional seal installers along with data to help identify associated seal groups specific installer part num ber required for each seal group part number is in column 4 of Numerical Parts Record s Chart 2 lists current inverted seal group part numbers along with correct installation tools for each application inverted seal may require several different installers depending on where it is installed
26. installer locates seal group correct distance from reference surface which may differ with each application Continued Final Drive Duo Cone Seal Installers Continued SMCS Code 4050 012 Model Nearly All Cat Machines Warranty Six Months Chart 1 Conventional Seal Installers art No New Part No Old oric Cross Section eal Ring OD Ramp Angle Assembled Height miss dT mm 050i TRR aR TS E 29 1340 ammon 10 35 om 4 31 in E nT 36 6813 9 47 mm 0 37 in 9 20 cm 3 63 in 40 7642 73 6703 126 3994 11 5 1 0 mm eo E o y ise is RT K Ts e Ts e IRR U 6434 9 29cm 11 53in 15 1 5 1 0mm 12 7 mm 0 50in 29 29 em 11 53in 8 146 0 9mm 12 7 mm 0 50 in 25 15 cm 9 90in 15 THR TD Sooo i is IS E y is eT IS o IS o IS o IS S 2 7 mm 0 50 in 3 34 cm 21 00 in 1 5 12 7 mm 0 50 in 32 80 cm 12 91 in 12 7 mm 0 50 in 45 72 cm 18 00 in 12 7 mm 0 50 in 34 65 cm 13 64 in 12 7 mm 0 50 in 34 65 cm 13 64 in 1 2 2 7 mm 0 50 in U 6436 U 6437 U 6438 U 6439 U 6440 U 6441 U 6442 U 6443 U 8697 U 8698 U 8699 U 8840 S S 12 7 mm 0 50 in 25 15 cm 9 90 in 14 6 0 9 mm arm 50m i E G S 12 7 mm 0 50 in 17 17 cm 6 76 in 1 6 22 mm 0 24 in 15 70 cm 0 62 in 6 22 mm 0 24 in 14 12 cm 0 56 in 9 9 9 1 Power Train Tools 47 mm 0 37 in 20 cm 3 63 in 8 8 0 6 mm 47 mm 0 37 in 0 95 cm 4 31 in 2P ss OE mm 8 0 6 mm 0 6 mm TS LUR U ETTR
27. transmission Sup plier Part No 5870 300 011 Power Train Tools Continued Service Tools for Wheel Type Excavators Service Tools for 213B and 214B Excavators Continued SMCS Code 4000 017 Model 213B and 214B Excavators Warranty Six Months Service Manual Reference 214B Power Train Disassembly and Assembly SENR4315 tem PartNumber pecripion Use Service Manual Reference 214B Power Train Disassembly and Assembly SENR4315 4C 4058 Spanner Wrench Use to remove and install 8U 2342 Nut front and rear final drive Supplier Part No 5870 401 105 2 4C 4059 Plate Centering 2 Use to determine shim thickness for pinion gear tooth contact front and rear differen tial Supplier Part No 5870 500 010 4C 4060 Disc Alignment Tool Use to align clutch eas SH ee T de ES 4061 Centering Plate Use to remove and install 8U 2342 Nut front Da ee te se 4657 Puller Use to remove 5W 5382 Needle Bearing from 8U 2457 Gear transmission Supplier Part No 5870 300 012 Not Shown 4C 4655 Seal Driver Use to install discontinued 8U 2355 Seal in 8U 2357 Flange front and rear final drive Supplier Part No 5870 051 018 Service Manual Reference 214B Vehicle Systems Disassembly and Assembly SENR3796 and 214B Hy draulic System Testing and Adjusting SENR4301 Description Use Alignment Bar Use for steering alignment with 1P 2385 Protractor Wrench 41mm Use for steering alignment and steering cylinder removal
28. 00 in long tapered bumper Used with 253 8405 and 331 5225 Trans mission Arrangement Bumper Assembly 25 4 mm 1 00 in long tapered bumper Used with 253 8407 Transmission Ar rangement Collar Assembly 326 8026 Cover Assembly Power Train Tools 369 6017 Lifting Plate SMCS Code 3064 010 D6R and D7R Track Type Tractor Warranty Six Months European Union compliant CE marked Ze g N Used to remove and install 207 2375 Transmission D E e Used with 142 1664 Adjustable Lifting Bracket Group TNA e Attaches to lifting bracket with two user supplied bolts Pa e _ Heat treated for added durability Reference NEHS1117 Tool Operating Manual Working Load Limit 907 kg 2000 Ib Overall size 28 x 46 cm 11 x 18 in Weight 16 kg 37 Ib 369 6017 Lifting Plate Power Shift and Hydrostatic Transmission 370 2238 Seal Driver Kit SMCS Code 3030 012 Model Usage CX28 Transmission for Combat and Tactical Vehicles Warranty Six Months e Used to install seals in transmission e Material nylon Reference KENR5098 Power Train Disassemble amp Assembly Overall Size Diameter Seal Weight Surface 111 25 4 382 in dia 192 58 mm 3 64in 0 76 kg 1 66 Ib x 32 5 mm 1 28 in thick 120 7 mm 4 72 in 188 9 mm 3 5 in 0 2 kg 0 44 Ib dia x 152 4 mm 6 0 in long 120 7 mm 4 72 in 190 08 mm 3 63 in 0 86 kg 1 90 Ib dia x 152 4 mm 6 0 in long
29. 017 Model 322C and 325C Excavator Warranty Six Months e Used to properly locate drill and ream a hole in final drive for stopper nut stak oO ing dowel e Prevents contamination of new bearings connects to most vacuum systems or a portable shop vac to remove metal chips from drill and reaming operation amp e Made from lightweight aluminum E c e Adrill bit stop collar controls depth of drilled hole l Reference b vl RENR7474 Service Manual 322C Disassembly and Assembly 240 1887 WS RENR5497 Service Manual 325C Disassembly and Assembly 240 1888 lt art Number 40 186 Service Repair Parts 10 1087 0 188 Power Train Tools Final Drive 235 4848 Drill Fixture Group Essential Tool SMCS Code 4050 017 Model 330C Hydraulic Excavator Warranty Six Months N Used to locate and drill a 13 mm 0 51 in dowel hole to lock bearing retainer nut eS oh in place e Bolts to motor housing stopper nut e Drills half a hole in bearing retainer nut and half in motor housing e Eliminates contamination during final drive rebuild procedure by connecting a d y T U Ne SSS Dl gt E shop vacuum sweeper to suction port e 335 4848 E N Drills reamer bolts and washers are part of group T 237 9177 2 237 9179 Reference a 237 9178 RENR5438 Service Manual Disassembly and Assembly art Number 35 4048 Service Repair Parts rT TIT 37 9179 Re S S 208 6033 Spanner Socket Gro
30. 01911 J8aMOd FT1366 Puller Adapter from top shaft 4 5 1 and 5 09 1 ratios Used to mount forward or reverse top shaft to 1P 2420 Repair Stand for clutch disassembly and assembly Used for output shaft seal installa tion FT1368 Mounting Adapter FT1369 Seal Installer FT1370 Seal Installer Used for input shaft seal installation Marine Gear Fabricated Tools for 7211 and 7221 Marine Gears SMCS Code 3300 010 Model 7211 and 7221 Marine Gear Warranty None e Used for certain disassembly and assembly operations Description Material Use Seal Installer SAE1020 Steel used to locate and install output shaft seals Puller Plate SAE1020 Steel used to remove retainer assembly from forward and reverse clutch shafts Part No Description Use FT 1554 Holding Fixture Used with 8H 8548 Socket Extension and torque wrench to tighten retainer nuts which hold clutch drive hubs FT 1553 Support Bar Used with 8H 8548 Socket Extension and torque wrench to tighten retainer nuts which hold clutch drive hubs Power Train Tools D 3 6V 2065 Spanner Wrench PartNo Description ias OSOCSCSOSCCCCCC C C C d Used with 8H 8548 Socket Extension and torque wrench to tighten retainer nuts which hold clutch drive hubs ar Marine Gear FT2325 Seal Driver SMCS Code 3300 010 Model CB534 Compactor Warranty None e Used in replacement of seals at each end of torque con _ ver
31. 03 9603 Shipping Stand d C e Also used to ship remanufactured Assembly 797 T 9 i Reman engines Tandem Engine F C oA Reference W i RENR2036 Service Manual Powertrain A Disassembly and Assembly Service Tools for 797 Off Highway Trucks 175 7532 Radiator Support Assembly Essential Tool SMCS Code 1353 010 Model 797 Off Highway Trucks Warranty Six Months e Used to hold radiator with shrouding x 175 7532 Radiator Support and ladders in vertical position v eae e Provides a secure platform for off truck maintenance of radiator e 3 piece assembly for easier ship eo ping and storage x e Designed with fork lift tubes for easier movement 313 9094 Riser Group 313 9095 Brace Assembly Essential Tool SMCS Code 1353 Model 797F and 795F Off Highway Trucks Warranty Six Months N Used to hold radiator with shrouding and ladders in vertical position e Used with 175 7532 Radiator Support Assembly e Provides a secure platform for off truck maintenance of radiator assembly e 313 9095 Brace Assembly 313 9096 LH Fixture Assembly Riser and 313 9097 RH Fixture Assembly Riser are serviced separately 313 9094 Riser Group e Consists of left hand fixture assembly right hand fixture assembly and neces sary mounting hardware e Eyebolt allows use of overhead lifting device for assembly onto 175 7532 e Dowel pins precisely locate risers on 175 7532 e Multiple bolt hole pattern fits a variety of r
32. 10 54 cm 4 15 in Square drive 1in Slots 4 equally spaced Slot width 28 0 mm 1 10 in 154 9321 Spacer Item 2 Outside diameter 52 70 mm 2 075 in Inside diameter 40 04 mm 1 576 in Height 52 0 mm 2 05 in 154 9322 Pin Item 3 Outside diameter 24 95 mm 0 982 in Height 75 0 mm 2 95 in Threaded hole M10 x 1 5 155 1709 Hydraulic Test Adapter Item 4 Male thread M5 x 0 8 Female thread Center hole 6 SAE O ring port 1 6 mm 0 06 in Hex 22 23 mm 78 in 154 9325 Stop Collar Item 5 Outside diameter Inside diameter 12 0 mm 0 47 in 6 0 mm 0 24 in Thickness 8 0 mm 0 31 in 154 9323 Spacer Item 6 Outside diameter 52 70 mm 2 075 in Inside diameter 25 01 mm 0 985 in Height 40 0 mm 1 57 in 156 1048 Radius Punch Item 7 Tip diameter 4 95 mm 0 195 in Overall length 16 00 cm 6 30 in Handle 16 0 mm 0 63 in hex 154 9327 Pliers Item 8 Tip diameter 3 5 mm 0 14 in Distance between tips 55 0 mm 2 17 in closed position Overall length 29 7 cm 11 7 in 154 9324 Reaction Shaft Item 9 Large outside diameter 52 7 mm 2 07 in Small outside diameter 24 96 mm 0 983 in Counterbore diameter 40 04 mm 1 576 in Length 264 0 mm 10 39 in 154 9326 Spring Com
33. 12084 J e E e T GT a 1200913 Hydraulic Press includes the Pump Group Hose Assembly and Coupler Assemblies N a N o C2 G RZ D CO F SIS da oO N ag oe CO G2 O1 CO Oo GM ulel JBMOd O l co A D w oO Reintjes Marine Gear Tooling Continued Reintjes Marine Gear Tooling or panno lom soo feao R R K so reo rien fisan iso so No figs Part No 640 740 760 840 860 ee lic Puller 8F 0024 Hose As are Pe ee ee E N TTT 1P 2376 Coupler Assem bly Quick Con nective Female 2 Continued 4 157 Marine Gear Reintjes Marine Gear Tooling Continued Continued Reintjes Marine Gear Tooling fo eon K oso eo oo oo reo No tion Part No 640 740 760 840 60 eres feo jaw f H praia pa p p e gt gt gt gt _ erie Nea fe ee 9 emo p U fie fie e e CARE a E ie e _ 16 Re Nut TR T Bre Washer Te TT Rr Washer 12092 T 5P 8247 Hard 12122 Washer M 1974 12084 S GC a 9 29 U Poler 310206 SEN moe 8B 7548 404195 9 Bearing meal BRRR BRRR 8B 7551 Bearing 404195 Puller Assem bly OoOo eo n P M P i San pe pe T e e a L E a TRS T T TTT 1200913 Hydraulic Press includes the Pump Group Hose Assembly and Coupler Assemblies N N N N F Power Train Tools Final Drive Final Drive Gear Final Drive Sprocket and Support Removal Tools SMCS Code 4050 010 4050 017 Mode
34. 214 224 Final Drive Service Tools for Disassembly and Assembly of 214 224 Final Drive Item Description Supplier PartNo Service Manual Form HENR4057 Page No lllus No Pin Spanner Group 5870 656 005 87 7 100 60 Slide Hammer 5870 650 001 138 75 Pry Bar 5870 345 036 88 10 90 18 91 24 Service Manual Form HENR3095 Page No Cat Part No Description Supplier Part Number __ Illus No 1U 5844 Driver 5870 055 073 141 86 and 87 Driver 2 S Guide Bolt 5870 204 023 116 36 96 41 SI001 01911 JBMOd Handle 5870 260 002 92 26 and 27 93 29 and 30 95 39 and 40 99 53 and 54 141 86 and 87 S S 5870 055 006 92 29 and 30 95 39 and 40 81 0995 5870 655 004 94 35 137 72 Service Tools for Disassembly and Assembly of 214 224 Transmission Item Description Supplier PartNo Service Manual Form HENR4057 Page No lllus No Installer 5870 651 028 124 25 Continued 4 271 Service Tools for Wheel Type Excavators Service Tools for Disassembly and Assembly of 214 224 Transmission Continued Service Manual Form HENR3095 Page No Description i Illus No 1U 5841 Grab Sleeve 5870 026 021 121 14 5870 026 100 121 14 Grab Sleeve 5870 026 017 121 14 5870 651 027 124 23 Service Tools for 213B and 214B Excavators SMCS Code 4000 017 Model 213B and 214B Excavators Warranty Six Months e Used mainly for disassembly and assembly of power train components e Fa
35. 2499 F 9879 F 9882 F 9885 F 9888 F 98927 F 8343 F 6220 H 9909 H 1625 H 4158 M 9772 M 9774 P 5579 haft Adapter Sprocket haft Adapter Sprocket haft Adapter Sprocket dapter Coupling oupling Pin dapter Rear Axle Shaft Cc O EO oan Ll d Z Pol PIARA 2 an cs n Assembly dapter Coupling Pin Adapter Coupling Adapter Spacer Adapter Adapter Adapter 70 ton Adapter haft Adapter 100 ton ylinder Group ylinder Group P 5583 P 2248 P 2421 P 4183 S 8900 S 8901 Power Train Tools co CO ml af CoO NI NI OQ ol oy Co aal Oo OF OTF CT Cy IY ml oaj er cm w w za w w w w w w w w Spoke type Sprockets only Discontinued part of the 8F 2550 Engine Tilting Group 3Disc type Sprockets only Final Drive Hub Outer Bearing and or Cage Holder Removal Part No Description D4 D4C D4E 941 951 955K FT0664 Spacer 10 U U D5 D6 Description D6B 561B D5B 561D pu fing OY B7548 Puller Assembly Bearng S765 PulerAssembly gt i pres Adapter Cs Tas E SES SES IE C GS F 7345 F 7379 Continued 4 164 Final Drive Final Drive Hub Outer Bearing and or Cage Holder Removal Continued re PulerAssemby S Wrench D5 D6 D6B 561B ae a a a ae ae aaa ae ee ai a ae S pews Adapter SSE san foe SSCS Eid fp pe Odd UZ 0 UH a D5 D6 931 931B D4D D4E D6B 561B 1 Alternate pumps
36. 25 in pm 11 43 15 88 cm 4 50 6 25 in 69 00 mm 2 72 in 7 mm 0 28 in 6 16 mm 0 24 in 3 4 in square drive F 9693 Adjustable C 8155 Pe ee TTT aw S TS S Can S S T 3141 1 81 80 mm 1 25 in 3 73 mm 0 15 in 4 80 mm 0 19 in 12 88 mm 1 2 in square TE L GT E S CE a CC Spanner Wrench Hydraulic Cylinder F 9306 N aw Handle SUL i SUL SUL co CO NI N ml OC Cy oy E IE N oc Les N a Oo N asn len paer Face 23 0390 76 20 mm 3 00 in 23 0391 89 00 mm 3 50 in 7 90 mm 0 31 in 11 44 cm 4 50 in ae 23 3802 88 80 mm 3 50 in 11 12 mm 0 44 in 88 80 mm 3 50 in l 8 j 1 8 Distance Between Pin Diameter of Pins 2 Centers 2 Slot Angle 7 90 mm 0 31 in 10 16 cm 4 00 in TA 75 3003 Sns 77 8064 Z00 cm 72M RRR TR Ser Internal TR RST T S P 3520 Adjustable T H L UR O G U GH L H I O TR L 1 ooe GS 0 7868 TS Continued 4 197 GM ulel JBMOd Final Drive Spanner Wrench Hydraulic Cylinder Continued U 7872 nternal 88 80 mm 3 50 in U 7873 ace 88 80 mm 3 50 in U 7874 88 80 mm 3 50 in Distance Between Pin Diameter of Pins 2 Centers 2 Slot Angle momoa T 12 68 mm 0 50 in mammon T momoa o A S U 7875 nternal 88 80 mm 3 50 in U 7876 ace 88 80 mm 3 50 in U 7877 nternal 12 30 cm 4 84 in Spanner Wrench Socket PartNo Drive Clearance Diameter Distance Across Fiats _
37. 27 mm 0 050 in thick 203 6140 Shim 2 5 mm 0 005 in thick 5S 2576 Socket Head Bolt 3 4 10 Gear Retainer Assemblies Essential Tool SMCS Code 4055 002 Model 797 Off Highway Trucks Warranty Six Months e Used to assemble final drive planet gears into planetary group e 201 1117 used with 139 7638 1st Reduction Gear in 179 7284 Planetary Group gt e 201 1118 used with 139 7651 2nd Reduction Gear in 179 7285 Planetary Group wee S e Retains planet gear to housing alignment while positioning carrier in a hy om j draulic press EA e Made from nylon material to prevent potential damage to planetary housing lL P aN gears and or bearings ae y is e Includes 1P 7407 Eyebolt 201 1118 Y eR ere Application Procedure 1 Place gear in planetary 2 Install nylon pin 3 Place planetary in hydraulic press 4 Remove nylon pin 5 Press steel pin into place Reference RENR2036 Service Manual Disassembly and Assembly 201 1117 Gear Retainer Assembly 201 1118 Gear Retainer Assembly 160 5492 Alignment Tool Essential Tool SMCS Code 4255 024 Model 797 Off Highway Trucks Warranty Six Months e Used to align splines on brake disc 160 5492 Alignment Tool N Allows for smooth easy brake pack age installation on wheel stations SI001 01911 JIaMOd Service Tools for 797 Off Highway Trucks 196 6960 Handler Assembly Essential Tool SMCS Code 7201 010 Model 797 Off Highway
38. 3258 Model 797F Off Highway Truck Warranty Six Months e Used to remove spider gear pins from 272 3338 Differen tial and Gear Group Used with 316 1496 Cylinder 20 ton capacity 9U 5343 Threaded Rod M24 x 3 63 5 cm 25 0 in long 9U 5345 Nut M24 x 3 and a suitable hydraulic power supply e Threaded rod nut and cylinder pull spider gear pin into receiver sleeve e Differential must be removed from axle housing N Make from SAE 1020M steel pipe e Offset machined notch locates end of sleeve over pin in differential SI001 01911 J8aMOd Outside diameter 114 3 mm 4 50 in Inside diameter 31 75 mm 1 250 in Length 152 4 mm 6 00 in Material SAE 1020M Steel Power Train Tools Service Tools for 797 Off Highway Trucks Bevel Pinion Gear Tools Essential Tool SMCS Code 3258 025 Model 797 Off Highway Trucks Warranty Six Months FT2791 Adapter Bolt Part of 81 5096 Model 797 Off Highway Trucks SMCS Code 3258 025 s Made as ordered MAO Reference RENR2036 Service Manual Powertrain Disassembly and Assembly for 797 Off High way Trucks 195 6445 Master Gauge e Used to set zero position of dial indicator used in 194 4524 178 0344 Master Bearing Gauge e Used to determine correct shim thickness when adjusting tooth contact pattern of bevel pinion gear e Used with 194 4524 Position Gauge or 195 3179 Pinion Gauge Fixture e Bearing has precision ground slip fit i
39. 370 2238 Seal Driver Kit Transmission Assembly Tools Essential Tool SMCS Code 3030 016 Model Usage AD55B Underground Articulated Truck Warranty None e Used to make transmission measurements during assembly procedure Reference KENR6708 Drive Shaft Upper Remove and Install KENR6708 Input Drive from Transmission Separate Connect KENR6708 Input Drive Disassemble Assemble 351 2833 Bearing Adjustment Instructions FT3174 Bracket Item 1 SI001 01911 JIaMOd 205 mm 8 0 in 25 4 mm 1 0 in Thickness 3 175 mm 0 125 in Weight 0 12 kg 0 26 Ib Use Measures rolling torque of transmission FT3175 Measuring Fixture Assembly Item 2 Outside diameter 139 7 mm 5 5 in 140 2 mm 5 5 in 3 5 kg 7 7 Ib Measures distance between end of output yoke and bearing Power Shift and Hydrostatic Transmission Transmission Disassembly and Assembly Tools SMCS Code 3030 017 Model Usage CVT 145 Transmission Warranty Six months se Used to disassemble and assemble transmission components sA 368 8610 and 368 8611 Coupler Nuts e Used to lift transmission gear sets e 368 8611 is a 21 mm hex coupling with an M16 x 2 internal thread e 368 8610 is a 25 mm hex coupling with an M20 x 2 5 internal thread ftem Part Number i 868 8610 Coupler Nut 2 368 8611 Coupler Nut 2 369 5916 Lifting Eyebolt Assembly 4 jS70 0551 Ring Adapter 369 5916
40. 4 FT0957 Adapter Group Bracket R H Bracket L H Mounting Shoe 4 FT1055 Drill Fixture SMCS Code 3250 023 Model 631 633 637 657 and 666 Tractor Scrapers Warranty None e Used as guide for drilling additional holes in differential j flange when installing new ring gear G l L e Material SAE1020 steel T F N 2a A Ea T K K j S s C _ f Drive Line and Axle FT0511 Seal Driver SMCS Code 3250 012 Model 621 Tractor Warranty None N Used with FT0514 Handle to install drive shaft seal N Material SAE1020 steel FT0512 Driver FT0513 Driver SMCS Code 3250 012 Model 621 Tractor Warranty None N Used with FT0514 Handle to install front and rear drive shaft bearing e Material SAE4140 steel SI001 01911 J8aMOd Power Train Tools Drive Line and Axle FT0514 Handle SMCS Code 3258 016 3258 017 Model Most Cat Models Warranty None N Used with FT0511 Driver FT0512 Driver and FT0513 Driver N Material SAE1020 steel FT0899 Driver Handle SMCS Code 3250 012 Model 657B and 666B Scrape Warranty None e Used with driver plates from 1P 0520 Driver Set for An fo installing 7S 2472 Race and Roller Assembly in differential E A 7 housing ara we e 9 5563 Cap can be installed on end to protect tool from Fr AF fe battering ey B ae e Material SAE1020 steel a i z Drive Line and A
41. 4 in NPT Internal o m e e Pee EN a fr mea ee 2 S a oe w Z GS m 2 2 21 5P 4674 Adapter Straight Thread O ring 3 4 in 16 Ext Thread 1 2 in 20 Internal Thread 20 PAGS asaer STR na Tread A Sea ae zi B 6552 Elbow 90 Pipe 90 degree 1 8 in 27 NPTF 2 AI part numbers in the table have a six month warranty 2 Included in Hose Group SI001 01911 JBMOd Power Train Tools Power Shift and Hydrostatic Transmission 5P 5260 Transmission Test Cover SMCS Code 3000 038 Model 16G 14G Warranty Six Months Used for visual inspection and easier testing of articulated motor grader trans missions Transparent plastic sheets bonded to flat rigid steel frames construction allows them to be used on transmissions having components protruding outside case which occurs on articulated motor grader transmissions If replacement is necessary the plastic sheet material can be ordered from Cope Plastics 1710 W Detweiller Drive Peoria IL 61614 When ordering request MP1880 Elastomer 0 5 mm 0 02 in thick in the size needed Use proper adhesive to bond the new plastic to the steel frame or repair the bond Bonding instructions are provided with the adhesive 5P 5260 Transmission Test Cover FT2936 Test Cover Transmission SMCS Code 3000 038 Model 16H Motor Grader Warranty None e Used for visual inspection and easier testing of articulated motor grader trans missions e Transparent plastic
42. 4006 4200 4205 4208 4215 4234 7542 7577 Model 793 793B 793C and 797 Off Highway Trucks Warranty Six Months e Used to adapt 1 1 8 12 male O ring EN thread to 1 11 1 2 NPTF thread V K e Can be used for drain plugs or other conversion applications References N NEHS0848 Tool Operating Manual for 204 7392 Transfer Filter Cart SEBF8483 Procedure for Kidney Looping Front Wheel Groups of 793 793B 793C and 797 Off Highway Trucks SI001 01911 JBMOd 331 1645 Transmission Stand Assembly Essential Tool SMCS Code 3030 Model 793F Mechanical Drive Off Highway Truck Warranty Six Months Part Number rae to ae veil during Pe 331 1645 Transmission Stand SSESD ANCASE Y f Assembly e Supports transmission at four points AX 6 4 for added stability during servicing A N gt Pip e Welded steel construction e 1 A e Made as ordered MAO x fl e Weight 191 kg 421 Ibs A i Reference KENR8579 793F Off Highway Truck Disassembly and Assembly Power Train Tools Service Tools for 797 Off Highway Truck Search FT3108 Support Ring Essential Tool SMCS Code 3160 Model 797F Off Highway Truck Warranty None 369 3831 Seal Driver Essential Tool SMCS Code 3280 014 Model 795F AC Off Highway Truck Warranty Six Months e Used to support 296 5641 Planetary Group Housing s Used with 1P 2420 Transmission Repair Stand FT0996 Positioning Group and FT0957 Adapter Group e Prevents up righ
43. 646 in Y v AN Diameter inside teeth 85 66 mm 3 372 in N Tooth width 7 35 mm 0 289 in Ye Kac La 4 Number of teeth 4 KS MEA L 0 LA Square drive lin lt I 140 1833 Bearing Retaining Nut Spanner Wrench Service Tools for Wheel Type Excavators 123 6698 Measuring Ring SMCS Code 5459 017 Model M300 Series Wheeled Hydraulic Excavator Warranty Six Months of ate net pinion 123 6698 Measuring Ring References A RENR6964 M315C Power Train Disas l 4 sembly and Assembly RENR6991 M316C Power Train Disas sembly and Assembly SENR6258 M318 M320 Power Train Disassembly and Assembly 123 6703 Centering Disk SMCS Code 5459 017 Model M300 Series Wheeled Hydraulic Excavator Warranty Six Months e Used to remove and install final drive planetary nut e Used with 123 6704 Centering Ring References el yes J RENR6675 M318C Power Train Disassembly and Assembly Ki l RENR6964 M315C Power Train Disassembly and Assembly i RENR6991 M316C Power Train Disassembly and Assembly SENR6258 M318 M320 Power Train Disassembly and Assembly SENR8944 M312 Power Train Disassembly and Assembly SENR8924 M315 Power Train Disassembly and Assembly Par Number Description 123 6703 Centering Disk 2 E iam a Q 123 6704 Centering Ring SMCS Code 5459 017 Model M300 Series Wheeled Hydraulic Excavator Warranty Six Months e Used to remove and install final drive planet
44. 6V 3540 Dowel and one McMaster Carr 6381K381 Bearing Sleeve machined to proper thickness e Material SAE1020M Axle Nut Spanner Wrenches SMCS Code 0722 010 Model 966G and 972G Wheel Loaders Warranty Six Months SI001 01911 13MO0d e Used to remove and install differential axle locking nut e Hardened to provide longer tool life 5 e Can be used with an impact wrench Outside diameter 186 0240 160 mm 6 3 in J 186 0241 203 mm 8 0 in Wii Be T Tooth width 20 6 mm 0 811 in eer Number of teeth 4 equally spaced 186 0241 186 0240 186 028 Power Train Tools Final Drive 214 3064 Seal Installer SMCS Code 4050 Model MT700 Series Challenger Ag Tractors Warranty Six Months a e Used to correctly install 172 1619 Final Drive Seal Group d e One piece design made from strong and durable plastic fi e Durable enough to last a machines lifetime under normal usage NOA pome oi Ly 214 3064 Seal Installer 360 4222 Seal Installer Essential Tool SMCS Code 4050 012 Model 279C 289C and 299C Compact Track Loaders Warranty Six Months e Replaces canceled 312 0202 Seal Installer e Used to correctly install 278 8725 Duo Cone Seal on final drive motor d e Required for easy reliable installation without damaging seals M e Machined grooves securely hold seal to prevent rolling and twisting e Made from durable high strength plastic e Protects related components duri
45. 797 Off Highway Trucks Reference for 194 6226 Gauge Group RENR2036 Service Manual Power Train Disassembly and Assembly Correct Positioning of Indicator 194 8665 Plug Driver Essential Tool SMCS Code 4050 010 4080 4205 and 4208 Model 797 Off Highway Trucks Warranty Six Months r Made as ordered MAO 4 194 8665 Plug Driver e Used to install 160 5582 Orifice Plug ae into 160 6288 Housing KE e Installs orifice plugs quickly and to KS yr proper depth eliminates measuring KE yr and guess work P pr S e Helps prevent installation damage A Why S that could occur using conventional N keel F hand tools 5 e Heat treated for added durability S e Knurled handle prevents slipping a e Overall length 158 0 mm 6 2 in 202 2054 Shipping Stand Group Differential Bevel Gear SMCS Code 4208 052 Model 797 Off Highway Trucks Warranty Six Months Made as ordered MAO 202 2054 Shipping Stand e Used to hold differential bevel gear Service Tools for 797 Off Highway Trucks FT2745 Reaction Bar Essential Tool SMCS Code 3258 025 Model 797 Off Highway Trucks Warranty None e Used as a torque stop when rotating pinion with a pneu matic wrench e Used with 195 0956 Torque Adapter e Used during bearing setting and contact pattern evalua tion ho e Eliminates mechanic fatigue from manually rotating pinion 2 H L Description Material L Mounting plate SAE1020 KS f Back p
46. 94 in 5 58 mm 85 73 mm 0 22 in 3 38 in 0 56 mm 5 19 mm 0 02 in 0 20 in Drive Size learance Diameter No of Tangs Width of Tangs istance Between Tangs Ha Ansur IH OOO poma m Ane eom H ooa 86 0240 95 6371 Socket 53 90 mm 212i 5 TmT 50Tm Bom 95 6371 Socket 230mm ear H U TET U 8306 6 35 mm 0 25 in 53 18 mm 2 09 in 7 858 1 90 mim OAT BI om 6 i 00 1 4 Power Train Tools 30 7923 3 4 in square 10 90 mm 0 43 in 111 30 cm 4 45 in 5 0 ain sqvare 1016 em fain Wo mm 072m HS SO rao mm stint par OE a0 7999 e Pr 0 om wa Spanner Wrench Hook Clearance Radius Notes 79 25 mm 3 12in gt 12 00 cm 4 72 in Adjustable N 13 30 cm 5 24 in T L Pari No No of Keys Clearance Radius Thar Depth Key Diameter Notes SSCS 126 8290 a mm 105in RTA __ S Y seo S mm 09 in _ SAMM OAGn ATR E era 1 fromm oss a HHS G UZ U ER Sd UU A Sd Continued 4 196 Final Drive Spanner Wrench Hook Continued No of Keys Clearance Radius Tar Depth Key Diameter Notes pass a CA 2 HS Pest a E GS Es R PERTH TTT SERR T TOT mmTOATIn A de D i 7 N N O Handie T es 280 2059 31 8 76 2 mm 1 25 1 2 in square drive 50 8 120 7 mm 1 2 in square drive own ff 280 2061 1 2 in square drive U 7042 a 9 00 mm 2 72 in mm 0 28 in 6 34 mm 0
47. 943 953 963 973 Track Type Loaders Warranty Six Months e Aids in removal and installation of servo piston retaining ring found in hydro static transmissions e Retaining ring virtually inaccessible to pliers screwdrivers or any other hand tool attempting removal or installation without this special tool risks dropping retaining ring inside transmission where retrieval could require extensive disas sembly and extend repair time by one hour or more e To remove or install the retaining ring on the pin the ring must be nested be tween the tangs on the 1U 5752 exactly as shown e For installation slide the inner tangs of the 1U 5752 through the pin ring groove to guide the ring into place Continued Power Shift and Hydrostatic Transmission 1U 5752 Retainer Tool Continued SMCS Code 32205 010 Model 943 953 963 973 Track Type Loaders Warranty Six Months e For ring removal the tangs must also pass through the pin groove while forcing the ring out of the groove e Apply an upward force against the bottom pin boss with the 1U 5752 to keep the ring captured between the tool and boss during both installation and removal Description Retaining Ring Servo Piston Pin 10 5782 4C 8156 Lifting Fixture 4C 8157 Fixture SMCS Code 3400 017 Model All H Series Motor Grader Models Except 14H and 16H Warranty Six Month N Used to disassemble and assemble countershaft transmission all three tools ar
48. Bench 308 5676 Wrench Assembly e Includes 308 5673 Spanner Assembly and 308 5675 Driver Assembly e Used to remove six hole final drive nut e 98 1307 Dowel Assembly is serviced separately 329 1669 Spanner Assembly e Used with 308 5675 Driver Assembly part of 308 5676 Wrench Assembly e 308 5675 Driver Assembly must be ordered separately e Used to remove seven hole final drive nut e 98 1307 Dowel Assembly is serviced separately References KENR5197 Service Manual Power Train Disassembly and Assembly 277C 287C and 297C Multi Terrain Loaders RENR4874 Service Manual Power Train Disassembly and Assembly 247B 247B2 257B and 257B2 Multi Terrain Loaders NEHS0673 Tool Operating Manual 127 8458 Final Drive Disassembly and Assembly Bench 308 5676 Wrench Assembly 329 1669 Spanner Assembly SI001 01911 JBMOd Power Train Tools Final Drive 118 6909 Final Drive Plate Assembly Essential Tool SMCS Code 4351 010 0727 Model 5230 and 5230B Mining Excavators Warranty Six Months e Used to hold internal final drive components in place while machine is being towed e e Bolts to housing using bolts removed from motor j Reference e 2 Excavators e Refer to Service Manual for specific details on towing Plate assembly bolts to machine in place of final drive motor 4 required SEBU6737 Service Manual Operation and Maintenance 5230 and 5230B Mining 118 6909 Final Drive Plate
49. Brackets SMCS Code 3278 010 Model Challenger 35 45 and 55 Warranty Six Months 1U 9495 e Used to remove and install 287 2171 Retaining Nut from 267 5582 Final Drive e Used with 6V 6080 Torque Multiplier dealer supplied e 312 3575 Driver Assembly features 1 inch square drive fits 6V 6080 Torque Mul tiplier and is made from hardened steel for long service life 312 3576 Anchor fastens to final drive and acts as reaction arm anchor for torque multiplier ftom Pat umber Boseipnon 812 8575 Driver Assembly a 22 e Used to support cab after rear axle housing has been removed required only if rear mount supports are removed e Designed to fit between center housing and cab rails Reference SENR8300 Service Manual 1U 9495 Left Cab Support Bracket 1U 9496 Right Cab Support Bracket Final Drive FT2768 Final Drive Disassembly and Assembly Stand Model All MT700 and MT800 Series GEN 111 Ag Tractors Warranty None Used to correctly assemble and disassemble final drive assembly Material SAE 1020 Mild Steel except Item 3 which is SAE1026 Steel Description Base Plate Square Bar Tube Ring Angle Leg FT2760 Torque Ring Assembly Model All Models of MT 700 Series GEN 111 Ag Tractors Warranty None e Used to remove and install 9X 6618 Hex Bolt in final drive assembly e Used with standard torque wrench tooling CA e Allows bolt to be correctly tightened to proper torque C e Requires one
50. Code 3000 036 Model CX28 On Highway Transmissions Warranty Six Months e Used to connect CX28 Transmission to Hydraulic Test Center driveshaft for bench testing CX28 On Highway Transmission e Used with eight 8T 4186 Bolts and 8T 4121 Washers dealer supplied e Replaces flywheel during bench testing of Reference REHS3485 Bench Test Procedure 325 9487 Drive Adapter Bench Testing DON and D10N Transmissions SMCS Code 3000 036 Model DON discontinued arrangement 7W 7667 and D10N arrangement 7T 5802 Transmissions Warranty Six Months e Required for bench testing DON discontinued arrangement 7W 7667 and DION a i 6 cR s 1U 9885 arrangement 7T 5802 Transmissions W YO e Adapters and support legs provide way to connect transmission to test bench i oil supply flowmeters and drive shaft in addition to supporting transmission during bench test Reference NEHT6016 Test Procedure Part Number Description FT2278 Swivel Head ak FT2276 FT2277 Swivel Support FT2276 Front Support 1U 9885 Adapter Block 2 E ha D a B 312 4124 Stand Group SMCS Code 3000 036 Model 994D 153 7520 Transmission Arrangement and 994F 239 8137 Transmission Arrangement Warranty Six Months Used to support 153 7520 and 239 8137 Transmission Arrangements on Hydrau lic Test Center during bench test e Fastens securely to test center work sump using dealer supplied hardware e Includes hardware
51. Code 4202 010 Model 994 Wheel Loader Warranty Six Months Power Train Tools Used to remove and install tires and rims One man operation to safely accurately remove and install wheel mounting nuts that 1 require torque and turn procedure that results in torque of up to 2856 Nem 2100 ft lb and 2 are located in recessed area that requires fairly long extensions Used with 6V 6080 Torque Multiplier and 81 5230 Air Regulated Wrench e Reaction bar holds all tooling together and provides required reaction arm 1 inch drive sockets and extensions should not be used as their recommended maximum torque is around 1632 Nem 1200 ft lb special 1 inch drive on 6V 6080 Torque Multiplier is capable of 4350 Nem 3200 ft lb All items designed to be used with 6V 6080 Torque Multiplier which has a maxi mum capacity of 4350 Nem 3200 ft lb 4C 9812 Socket 46 mm 1 13 16 in hex by 5 spline drive 86 0 mm 3 38 in impact 0 A L OD at hex end 67 0 mm 2 64 in 4C 9813 Extension 1 in female square drive by 5 spline 387 mm 15 1 4 in male drive O A L 4C 9814 Reaction Bar Dimensions 70 0 x 381 0 x 25 4 mm 2 75 x 15 0 x 1 0 in Wheel and Tire Reference for 994 Wheel Loader Tools SENR4747 Disassembly and Assembly Module 994 Power Train Socket orque Multiplier rench Air Regulated Tools assembled with used with tools 194 7886 Drive Extension SMCS Code 4210 010 Model 793 Off High
52. Counter Bore CAA TO T H TD T 2 SUE GT T CTT 2 Used to install and remove 215 4099 Nut Socket Used to Install and Remove 215 4099 Nut Power Train Tools Final Drive 7F 9306 Adjustable Retaining Nut Spanner Wrench SMCS Code 4164 010 4050 025 4058 010 3258 017 Model D4H D5B D6D D7G 637D 637E Warranty Six Months e Specially designed for operations requiring up to 124 5 mkg 900 ft lb 1224 Nm torque such as sprocket retaining nuts sprocket shaft retaining nuts and 1 sprocket hub bearing adjusting nuts pann NA 2 3 e Forged jaws adjust to 11 positions from 121 mm 4 3 4 in to 324 mm 12 3 4 in ak r outer diameter a Item Description Size C 3 Handle 654 mm 25 75 in long Description se aw 19 05 mm 3 4 in thick It J Bo Went iF 5F 9693 Adjustable Bevel Gear Spanner Wrench SMCS Code 4076 025 Model Most Cat Final Drive Sprockets Warranty Six Months e Equipped with two jaws one 9 52 mm 3 8 in thick to permit it to be used for bevel gear adjustments where space is limited the other 19 05 mm 3 4 in thick 1 for heavier operations Lightweight Forged jaws adjust to eleven positions from 121 mm 4 3 4 in to 324 mm 12 3 4 in outer diameter Round handle to permit use of cheater pipe where additional leverage is re quired Not advisable to use on D8 sprocket retaining nut wrench with offset handle provided for this operation Item Description Size SI001 019
53. Cross Section of Installer Final Drive Outer Housing Cross section of installer showing shoulder and counterbore Final Drive Motor Grader Tandem Removal and Installation Tooling SMCS Code 4064 010 Model G Series Motor Graders Warranty Six Months e Used to simplify and reduce the time of removing and installing tandem drive housings eliminates need to disconnect drive chains e Allows tandem assembly with sprockets to be removed and installed as a unit a pipe or pry bar can be inserted through sprockets to maintain alignment when guide is removed e Sprocket guides thread directly onto tandem drive axle 33 33 mm 1 5 16 inch hex head accepts sockets or combination wrenches for easy attachment e Tapered extension added to former design allows removal of sprocket guide from tandem assembly after it is removed from motor grader sprocket guide can now be used to remove remaining tandem e Th spanner wrenches provide a positive method to engage slots in spanner nut that retains the drive sprocket a square drive permits use with a ratchet breaker bar or torque measuring device e The lifting brackets provide a place to attach hooks from a suitable lifting device when removing and installing the tandem housings Part No Description FT1723 Lifting Bracket typical FT1724 Lifting Bracket typical FT1725 Lifting Bracket typical Sprocket Guide Sprocket Guide Sproc
54. D E RHS 9 1 LT DU 207 8153 Transmission Clutch Spring Compressor Model All Models MT700 Series GEN 111 Ag Tractors Warranty Six Months Part Number e Used to remove clutch spring on the Transmission transmission shaft assembly Reference RENR1867 MT700 Disassembly and As sembly Service Manual Clutch Spring Com pressor SI001 01911 JBaMOd FT2769 Assembly Table Model All MT700 and MT800 Series GEN 111 Ag Tractors Warranty None e Used to disassemble and assemble transmission shaft assemblies e Holds transmission in correct upright position e Material SAE1018 Steel Power Shift and Hydrostatic Transmission 203 5581 Lifting Bracket Assembly SMCS Code 3400 017 Model MT700 Series GEN 111 Tractors Warranty Six Months 6 European Union compliant CE marked ed e Used to efficiently remove and install MT700 transmission shaft assemblies from lt a transmission case l AN K e Holds all four shaft assemblies in alignment SS g N b N e Designed to vertically balance shaft assemblies for easier installation 8 a R 2 A Reference SS j T __NEHS0991 203 5581 or 203 5582 Lifting Bracket Assembly rani Maximumload 711 Service Repair Parts Part Number Deseripton 7 C 8359 Metric Eyebolt M12 x 1 75 S Sr NOT E a CC S CX31 On Highway Truck Transmission Pump Tooling Essential Tool SMCS Code 3400 017 Model CX 31 OEM On Highway Truck Transmission Warranty Six Months R
55. Description Material Large End Plate A36 steel Pilot End Plate A36 steel Pilot Tube SAE 1026 steel Main Body Tube SAE 1026 steel SI001 01911 JBMOd 139 3328 Tilt Link SMCS Code 1381 084 Model D10R Track Type Tractor Warranty Six Months e Used to hold radiator guard in the forward tilt position _ e Stops radiator guard from moving while working in or around engine compart Palin T C me ment E E Paat A e Easily mounts to existing holes using both lower radiator guard pins i 9 Ad pen A 447 0 mm 17 6 in L 127 mm 5 in 127 mm 5 in T Gy Plate thickness 25 4 mm 1 0 in N a Material steel Continued 4 259 Power Train Tools Special Tools for Track Type Tractors 139 3328 Tilt Link Continued SMCS Code 1381 084 Model D10R Track Type Tractor Warranty Six Months Plate Description Thickness 139 3328 Tilt Link 447 0mm 127 mm 5 127 mm 5 25 4mm Steel S M finom fm e 090 ion e Radiator Service Tools Essential Tool SMCS Code 1381 084 Model D8T D9T D10T Track Type Tractors Warranty Six Months 259 1865 Tilt Link e Used on D9T Track Type Tractor N Used to hold radiator guard in forward tilt position e Stops radiator guard from moving while working in or around engine compart ment e Easily mounts to existing holes using both lower radiator guard pins N Steel tilt link measures 177 8 mm 7 0 in on center between
56. Description Supplier PartNo Service Manual Form HENR4057 Page No lllus No Thrust Ring 5870 345 056 21 55 Pressure Piece 5870 100 009 16 35 17 38 Service Tools For Disassembly and Assembly of 206 212 Differential Service Manual Form Cat Part No Description Supplier Part No HENR4057 Page No Illus No T _ Base Se G fis rat Save far 0080 rat Save are G sin fing sr 0 000 S 2 Spanner Wrench RANAS 6 1U 5824 Centering Ring 5870 200 042 28 oo on o L ars sre yin 9 8095 Handle 870 260 002 8 78 30 86 Continued 4 268 Service Tools for Wheel Type Excavators Service Tools for 206 212 214 and 224 Wheel Type Excavators Continued SMCS Code 3000 017 Model 206 212 214 and 224 Wheel Type Excavators Warranty Six Months Service Tools For Disassembly and Assembly of 206 212 Differential Service Manual Form Cat Part No Description Supplier Part No HENR4057 Page No Illus No mo poa Driver feoeo 218 30 8 moo w inserter Group 2 2 88 1U 5826 Guide Bolt 5870 204 021 18 41 Service Tools for Disassembly and Assembly of 206 212 Final Drive Service Tools for Disassembly and Assembly of 206 212 Final Drive Item Description Supplier PartNo Service Manual Form HENR4057 Page No lllus No Spring Hook 5870 281 029 13 17 38 114 86 16 99 66 Grab Sleeve 5870 029 005 14 28 88 23 Pry Bar 5870 345 036 12 14 15 30 86 13 Pressure Piece 5870 100 019 14
57. Excavator Warranty Six Months e Used to test transmission clutch seals for leakage after assembly gt lt References yy RENR6675 M318C Power Train Disassembly and Assembly E RENR6964 M315C Power Train Disassembly and Assembly UN RENR6991 M316C Power Train Disassembly and Assembly A SENR6258 M318 M320 Power Train Disassembly and Assembly E SENR8924 M315 Power Train Disassembly and Assembly Par Number T 9U 6049 Hydraulic Adapter Service Tools for Wheel Type Excavators 9U 6050 Measuring Cover SMCS Code 5459 017 Model M300 Series Wheeled Hydraulic Excavator Warranty Six Months Description e Used to measure transmission 9U 6050 Measuring Cover brake preload References RENR6675 M318C Power Train Disas sembly and Assembly RENR6964 M315C Power Train Disas sembly and Assembly RENR6991 M316C Power Train Disas sembly and Assembly SENR6258 M318 M320 Power Train Disassembly and Assembly 9U 6053 Seal Installer SMCS Code 5459 017 Model M300 Series Wheeled Hydraulic Excavator Warranty Six Months e Used to install brake piston seal Reference 9U 6053 Seal Install sU 6053 es SENR6258 M318 M320 Power Train Disassembly and Assembly 9U 6071 Assembly Jig SMCS Code 5459 017 Model M300 Series Wheeled Hydraulic Excavator Warranty Six Months N Used to remove and install trans 9U 6071 Assembly Jig mission clutch retainer rings p References z RENR6675 M318C Power Train Disas
58. Lifting Bracket Assembly SMCS Code 4094 012 Model 793 Off Highway Truck Warranty Six Months 1 European Union compliant CE marked j AL e Used to lift inboard bearing assembly during disassembly and assembly of final TA 4 drive RE 2 3 T e Used with overhead lifting device e Primarily used when rear wheel spindle is in a vertical orientation j w 7 e Adjustable for various bearing diameters 9 dil let References b p H N UU SENR1462 Service Manual 792C Off Highway Truck Tractor Disassembly and As sembly Manual NEHS0985 Tool Operating Manual 149 7174 Bearing Handling Bracket Assembly Working load limit 85 kg 185 Ib fam Pat amber Desorption 49 7174 ifting Bracket Assembly U L US S THE Pin evi OZ Lock Pn a SC Bok W818 4C 9471 Adapter SMCS Code 4123 012 Model D6C D6D D7E D7F Track Type Tractors 977K 977L Loaders Warranty Six Months e Used to install final drive pinion flange e Provides sufficient thread engagement on 5S 0192 Pinion which was changed adding 19 mm 3 4 in long boss to splined end e Used with 5P 4155 Spacer and longer 8F 1156 Bolt 1 1 4 7 thread e DAL 2 75 inch e 11 4 7 internal thread in 1 end and 1 1 2 12 thread 1 62 inch long in other end Reference Service Magazine January 14 1985 Continued 4C 9471 Adapter Continued SMCS Code 4123 012 Model D6C D6D D7E D7F Track Type Tractors 977K 977L Loaders Warranty Six Months Final Dr
59. Locknut Spanner Wrench Drive Line and Axle FT3041 Reaction Arm SMCS Code 3013 Model 525B 3KZ 535B AAE Wheel Skidders Warranty None e Used to remove and install front axle mounting bolts e Used with 194 7586 Pneumatic Wrench Group RAD 2000 Reference a 5 RENR4336 525B and 535B Wheel Skidder Power Train Disas ES h I f lire sembly and Assembly Oscillating Axle Front Removal and j amp I A All A Installation al 7 3 7 Saia Po FT2520 Cap SMCS Code 3263 016 Model 914G Wheel Loader and IT14G Integrated Toolcarrier Warranty None e Used to keep clutch pack together during assembly of bevel gear to differential housing e Used with 123 6702 Clamping Segment E ee e Makes assembly faster and easier R N e Material SAE 1018 Steel i E Reference pees SENR6768 Service Manual Module Disassembly and Assem ee bly 914G Wheel Loader and IT14G Integrated Toolcarrier Power a ae Train j N Pa SI001 01911 13MO0d Drive Line and Axle FT0957 Adapter Group FT0996 Positioning Group SMCS Code 3150 017 3258 017 4050 017 4208 017 4251 017 5459 017 Model Most Cat Models Warranty None e Provide means for mounting differential carrier assem blies on 1P 2420 Transmission Repair Stand oj I e FT0996 Positioning Group 1 and swivel mounting shoes L 4 can also be adjusted to mount marine gear input shafts with their clutch packs Part No Description FT0996 Positioning Group
60. MH Wheeled Carrier Disassembly and Assembly Service Manual EV Power Train Tools Service Tools for Wheel Type Excavators 246 1095 Threaded Adapter Essential Tool SMCS Code 4054 010 Model M325C Material Handler Warranty Six Months e Used to adapt M24 x 3 0 metric male puller stud to M27 x 2 0 metric male 246 1095 Threaded Adapter puller stud Wy e Used with 9U 5343 Puller Stud Ld 9U 5345 Fast Runner Nut 6V 3160 Hydraulic Cylinder and 7F 6068 Receiving Sleeve e Removes king pins from steering knuckle N Heat treated for a maximum load limit of 27 t 30 tons Reference M325C Material Handler Service Manual Powertrain Disassembly and Assembly M325C Material Handler Transmission Tools Essential Tool SMCS Code 4000 017 Model M325C Material Handler Warranty Six Months e Used to properly assemble transmission e Simplifies installation of various transmission service parts Reference RENR7164 00 M325C Material Handler Powertrain Disassembly and Assembly 267 3850 Par Number Deion peoo S 267 3844 Seal Installer properly install output shaft seal to correct depth without calculations made from durable plastic to prevent seal damage during installa tion 267 3845 Guard Installer install output shaft seal guard to proper depth without calculations 267 3850 Clearance Gauge measure clearance between transmission clutch brake disc during assembly Service Tools for Wh
61. PSI 6V 7879 Adapter available for connecting to nitrogen bottles with 5 8 in B S P right hand threads from sources outside U S such as U K and Australia 1U 6313 Adapter SMCS Code 4203 045 Model Most Cat Models Warranty Six Months Used with 6V 4040 Nitrogen Tire Inflation Group to allow vehicle to fill its tires from its own air system Required option for vehicles in isolated locations where nitrogen is not readily available machines shipped to certain countries require on board capabilities to air service vehicles tires One end of adapter connects to 0 965 inch 14 NGO RH thread of 6V 4037 Regu lator in tire inflation group other end of adapter has 1 4 inch 18NPTF internal thread used for attaching required pipe fittings to connect with vehicle s air system Quick disconnect fittings can be used to make repetitive connections fast and easy chart lists fittings necessary to connect adapter to any motor grader trac tor scraper off highway truck or tractor wheel loader or lift truck with an air compressor not all fittings listed will be used in every installation If 6V 7879 Adapter has been installed on 6 to install 1U 6313 Adapter 6V 7879 allows V 4037 Regulator it must be removed direct connection of regulator to nitrogen containers with 5 8 inch 14 BSP threads often used in Australia and United Kingdom art Number escription U 6313 dapter 03 8470 Pipe Tee 28 5244 Quick Disconnect Nipple
62. Removal and Install Continued D9G H DD9G H 594 Remove Part Number Description 9S 8900 Cylinder Group 88 6377 Loc D7E 572E and 571A Effective with 47A 3396 48A 6393 644152 65A151 Effective with 47A 3396 48A 6393 644152 65A151 FT0521 Adapter SMCS Code 4050 036 Model D9G Tractor Warranty None AN e Used to check final drive bearing preload QP e Material 1018 Steel A lt a O J N 5P 0316 Retaining Nut Spanner Wrench SMCS Code 4058 010 Model D3 Tractor 931 Traxcavator Warranty Six Months e Used to remove and install sprocket Part Number shaft bearing retaining nut 5P 0316 Retaining Nut Final Drive Pinion Flange Installation Tools SMCS Code 4094 012 Model D3 931 D4C D5 D6B 561B 955 977 Warranty Six Months Used to install final drive pinion flanges e Also used for some steering clutch operations en PartNumber Description C 1 7 Final Drive FT0628 Spacer SMCS Code 4050 010 Model 951B Traxcavator D4D Tractor Warranty None e Used when pulling sprocket on 951B Traxcavator and D4D LE Tractor equipped with power shift transmissions MO KS FT0777 Puller Adapter SMCS Code 4057 010 4091 010 Model D6C Tractor Warranty None s Effective with D6C Tractor Serial Numbers 74A 2103 Up and 76A 3447 Up a new deep dished design requires S FT0777 Puller Adapter to facilitate removal of final drive pinion flange e Material 102
63. SENR6687 Service Manual Module Disassembly and Assembly 515 and 525 Wheel Skidders Power Train Model 525 Wheel Skidder Used With standard torque wrench and 24 mm hex socket standard torque wrench and 16 mm socket tem Par Number Description 6V 5844 Bolt Size M16 x 2 0 thread 35 mm a T 81 4174 Bolt M16 x 2 0 thread 120 mm 2 Aaa a al 3 9X 8257 Hardened Flat ee 749 a COE 966F Wheel Loader e Used to measure rolling torque value of bearing preload in final drive e Readings are taken at drive housing centerline eliminates need for calcula tions N Used with standard torque wrench and 24 mm 0 94 in hex socket e Made from standard bar stock e Attaches to existing holes in final drive housing with common hardware e Material SAE1018 steel tem Par Number Description 6V 5844 Bolt M16 x 2 0 thread 35 mm A a ld 2 9X 8257 Hardened Flat A ee 7909 er C OE Yuet area Drive Line and Axle Spanner Wrenches SMCS Code 3250 017 Model 910E Wheel Loader IT12 and IT14 Integrated Toolcarriers Warranty 4C 6369 Spanner Wrench Six Months FT2338 Spanner Wrench None e Required for disassembly and assembly of front and rear axle and differential groups e FT2338 used for removal and installation of 9C 7292 Bearing Nut 2 nuts in each bevel gear group e 4C 6369 Spanner Wrench fits 9C 6353 Bearing Nuts part of axle housing groups nuts retain axle shafts in housing Square Drive Size 0 D
64. Screw 5P 0537 Washer discontinued TS Model 267 CMP1 Up 277 CNC1 Up 287 CNY1 Up 267B CYC1 Up 277B MDH1 Up and 287B ZSA Multi Terrain Loader Warranty Six Months N Used to install duo cone seals in final drive motor s Easy reliable seal installation e Securely holds seal to prevent rolling and twisting e Made from high strength plastic to protect components during installation References RENR4815 Disassembly and Assembly 267 277 and 287 Multi Terrain Loaders Power Train RENR4884 Disassembly and Assembly 267B 277B and 287B Multi Terrain Loaders Machine Systems 306 5147 Seal Installer 264 5067 Seal Installer Assembly Essential Tool SMCS Code 4006 012 Model 793D Off Highway Truck Warranty Six Months e Used to install 194 7957 or 314 4136 Duo Cone Seal e Required for proper installation e Makes installation faster and easier e Eliminates rolling and twisting of toric ring e Made of molded polyurethane for added durability e Handhold slots for ease of handling and positioning Reference SEHS8364 Special Instruction Assembly and Installation of Conventional Duo Cone Seals Seal diameter 806 72 mm 31 761 in Seal ramp angle 15 degrees Installer OD 816 12 mm 32 131 in Installer width 140 0 mm 5 51 in Item Description 3 Pop Rivet Final Drive ian Pan Number Beseripton 264 5067 Seal Installer Assembly po onsists O O
65. Search Table of Contents Power Train Tools Flywheel Clutch and Direct Drive Transmission sss vesse sees eee 4 1 Torque Converter Divider and Retarde sssscssssssssssssssssseesssssssessssseesessesseeseeaseaseaeeaeeassaeeateaeesesaeeaeeasseseaeeaeas 4 5 Power Shift and Hydrostatic TransmissiOn ccccsssssssssesssssesssseseesescesesseseesessesseaeseeaeeneeneaeenssneassneateaeeneaeeneens 4 14 Steering Clutch and Brake sss 4 75 Drive Line T NU TTT 4 82 Marine GG AN sacs tec se ee r Se ata ca tecetn us tact rasan HHT 4 150 PUMA Ts HH 4 159 Wheel and S HHT 4 239 Special Tools for Track Type Tractors s ssssscssssssssssssssssesssssessessesesseesssssssesaeseesesseesessesseeasseeseesaeansaseseeseaeens Service Tools for Wheel Type Excavatrs sssssssscsecsssssssssssssssssesseessssesseeaeseessesseesestessseasstestesasaesseeseesseasens Service Tools for 797 Off Highway TrucksS cssssssssssseessesseeeeseesessesesneseestensseeaeeneeceaeeneseeseeneateataneateneeneaeenes SI001 01911 JBaMOd Table of Contents Power Train Tools Search Flywheel Clutch and Direct Drive Transmission Flywheel Clutch and Direct Drive Transmission FT0529 Retaining Spanner Wrench SMCS Code 3050 015 3050 016 3100 017 Model 14E D25C D30D D350D D4H 615 615C Warranty None e Used to adjust transmission primary reduction shaft bearing retaining nut on No 12F and No 14E Motor Gra
66. Search wheel Clutch and Direct Drive Transmission 376 1570 CX31 Clutch Pack Retaining Plug SMCS Code 3050 010 Model Usage CX31 Transmission Warranty 6 Months e Retains piston to housing during the disassembly and assembly procedure Reference ani UENR0125 CX31 On Highway Transmission Disassembly and Assembly i Specifications 7 181 mm 7 13 in x 16 mm 63 in diameter 7 kg 1 54 Ibs Steel and Rubber 376 1570 CX31 Clutch Pack Retaining Plug FT1647 Seal Driver SMCS Code 3071 012 Model D4E Direct Drive Tractors Warranty None e Used to install seal in manifold of flywheel clutch oil pump _ e Fabricated from 5P 8728 Seal Driver as indicated below KE S Y L a S U S p 9 L y g 2 E J Ey L D FT0543 Pressing Bar SMCS Code 3072 011 Model 966B Wheel Loader Warranty None e Used to press output shaft assembly from range selector 2 bars required iis g NN e Power Train Tools Flywheel Clutch and Direct Drive Transmiss Search 1U 9069 Limp Home Switch SMCS Code 3418 Model Challenger 35 45 and 55 Warranty Six Months Used to operate the Challenger in forward and reverse if an electrical failure of the control valve occurs To install the switch remove all solenoid connectors and replace with limp home switch connectors All switch connectors are clearly marked for easy connection All items in figure are included 1U 9069 Limp Home Switch 3
67. Six Months E e Alignment groups required for proper engine to transmission alignment essen tial for reliable unishaft and component performance 1 e Single drive shaft unishaft is replacing multi piece drive shafts and couplings on some tractor scraper models unishaft has fewer parts and offers improved reliability and lower repair costs Lightweight accurate and quick and easy to use Ensure trouble free operation of components without damage 4C 4562 Alignment Group 621E 6AB 2PD 623E 6CB 6YF 627E 6EB 6GB 4C 4566 Alignment Group 631E 1AB 750 UP 637E 1FB 351 UP 1JB 557 UP The following models require 4C 4566 Alignment Group if drive shafts have been updated to include unishaft drive line update detailed in SEHS8813 01 Special Instruction 12 88 631D 24W 631E 1AB1 749 1NB 3ND 633D 25W 637D 26W 27W 637E 1FB1 350 1JB1 556 639D 99X Item Description 3 Sleeve Search Drive Line and Axle Reference for Alignment Group SEHS9138 Special Instruction Sleeve 4C 4562 176 7553 Alignment Group Essential Tool SMCS Code 3252 010 3253 Model 633E Scrapers with serial numbers 2PS314 UP 14B1813 UP 1NB1438 and 1FB759 Warranty Six Months e Used to properly align engine and transmission e Easy to use light weight unit makes quick and accurate alignment possible e Ensures trouble free reliable unishaft and component performance witho
68. Systems E oe SA Disassembly and Assembly Se y Outside diameter 308 0 mm 12 13 in R Inside diameter 278 0 mm 10 94 in Height 115 4 mm 4 54 in Tooth width 27 8 mm 1 09 in Number of teeth 4 equally spaced Square drive 156 5875 Travel Drive Nut Spanner Wrench 6V 0082 Final Drive Bearing Adjustment Tool Arrangement 5P 8633 Trunnion Assembly SMCS Code 4050 025 4050 017 Model See Below SI001 01911 JBMOd e Needed to apply torque required to preload final drive bearings on the 8 models of track type machines listed in chart e 5P 8633 Trunnion Assembly also required on 977 Track Loader adjustment can be made without removing tracks Reference SMHS7583 Special Instruction Continued Final Drive 6V 0082 Final Drive Bearing Adjustment Tool Arrangement Continued 5P 8633 Trunnion Assembly SMCS Code 4050 025 4050 017 Model See Below Service Tools for Final Drive Bearing Adjustment Item Descrip tion D4 941 951 D5 561 D6 D7 571 572 983 Driver 1 Group Part of 6V 0082 Trunnion Group Part of 6V 0082 To adjust final drive bearings on 977K 46H1 up and 977L 11K1 11K 7712 the 5P 8630 Head must be modified in accordance with the Oct 20 1980 Service Magazine D7 571 572 983 977 C E EIL H H BE G C G L H GH GHE G S C7 fot arrangement H HE G Item 4 Includes Cid a e a T a a 9 o a Bone 29 eee a TE E H H E B06
69. Track Type Tractor Power Train Disassembly and Assembly Drive Line and Axle 338 3941 Spanner Wrench Assembly Essential Tool SMCS Code 3250 017 Model M315C Wheeled Excavators Warranty Six Months e Used to remove and install 246 6871 Nut on differential e Used with 1 inch square drive wrench e 6 tooth design fits special 130 mm nut e Notto be used with impact air tools e Welded steel construction N Hardened RKW C35 41 for long service life e Black oxide coating to resist corrosion Square No of Description Drive Teeth Tooth ID Tooth OD Tooth Width 338 3941 Spanner Wrench Assembly inch j6 122 50 mm 4 83 in 1133 35 mm 5 25 in 10 25 mm 40 in SI001 01911 JBaMOd Marine Gear Marine Gear Fabricated Tools for 3192 and 7251 Marine Gears SMCS Code 3300 010 3307 011 Model 3192 and 7251 Marine Gears Warranty None Part No Description Use FT0850 Locking Bracket Pulling lower shaft from ahead driven gear FT0836 Bearing Cap Seat top shaft bearing as sembly FT0840 Retaining Bracket Prevent top shaft from sliding out of clutch packs FT0841 Clamping Tool Compress piston springs when installing retaining rings in ahead astern clutch Power Train Tools 6V 2042 Alignment Yoke 6V 2043 Alignment Bar SMCS Code 3300 024 Model Most Cat Marine Gears Warranty Six Months e Used to mount dial indicator when checking engine generator ali
70. Train Disassembly and Assembly zz S NOTE MESS NG 1 On page 12 of Power Train Disassembly and Assembly module v L 4 SENR4907 update Tool Chart by adding part numbers 4C 9924 Shaft 3 aB a and 4C 9923 Plate for tools under column G Also eliminate the word a Fabricate from both lines tem Part Number Description C 793 Truck Final Drive Outer Carrier a C Plate paonon 4C va Bok 2 4C 9924 Planet Shaft 15 9 kg 35 0 Ib Bearing Retainer Nut Tools for Excavators Essential Tool SMCS Code 4050 017 Model 315B 317B and 318B Excavator Grenoble Version 165 3977 797 and 797B Off highway Truck Differential Warranty Six Months s Used to remove and install final drive bearing retainer nut 165 1670 or 199 4925 Spanner Wrenches and 165 1671 Reaction Shaft work together Bearing retainer nut can be tightened without using final drive repair bench or other special holding fixture e 165 3977 Radius Punch used to form a seat for retainer nut locking ball and screw References RENR1148 315B Excavators Machine Systems Disassembly amp Assembly RENR2925 317B Excavators Machine Systems Disassembly amp Assembly RENR3272 318B Excavators Machine Systems Disassembly amp Assembly lt P 165 167 Typical Spanner Wrench Assembly Continued 4 224 Bearing Retainer Nut Tools for Excavators Continued Essential Tool SMCS Code 4050 017 Model 315B 317B and 318B Excavator Grenoble
71. Trucks Warranty Six Months e a Used to quickly remove and install 147 5519 Front Strut Plate Used with fork lift and 174 9245 Front Strut Handling Group Works with 190 3694 Shim Gauge Provides full access to shim area and bolt positions Easier installation lift tube jack screws allow plate position adjust ment Lift tube dimensions W x H 305 x 203 mm 12 0 x 8 0 in Reference 174 9245 Front Strut Handling Group Essential Tool SMCS Code 7201 010 Model 797 Off Highway Trucks Warranty Six Months Power Train Tools RENR2037 Service Manual Disassembly and Assembly Made as ordered MAO Used to safely remove and install front strut Equipped with lift tube jack screws to tilt strut 3 degrees in either direction makes installation onto truck easier Fully adjustable strut post can be attached on or off handler support frame Designed with fork lift tubes for easier movement of strut Reference RENR2037 Service Manual Working load limit 8000 kg 17637 Ib Description Forcing Bolt Assembly M30 x 3 5 16 5 cm 6 50 in long Hex Head Bolt M36 x 4 80 mm 3 15 in long Hard Washer M36 Hex Head Bolt M24 x 3 50 mm 1 97 in long ard Washer M24 ront Strut Handling Group Service Tools for 797 Off Highway Trucks 196 8520 Forcing Bolt Assembly M30 Essential Tool SMCS Code 7201 024 Model 797 Off Highway Trucks Warranty Six Months e Used to tilt front stru
72. UT OE UR U UTS oF B82 06 mm 3 12 7 mm 0 50 in 0 67 cm 31 76 in TRP 4 05 0 25 mm 12 7 mm 0 50 in 42 77 cm 16 81 in TRP 1 5 0 25 mm 1U 8842 1U 8849 U 8850 20 5726 24 9466 64 5067 85 8787 C 4907 C 6206 C 6582 C 9527 T 0531 T 7789 T 9206 U 5691 2 7 mm 0 50 in 6 50 cm 34 05 in ee 7 15 cm 6 75in 20 ee l 1 1 47 mm 0 37 in 14 5 1 2mm 2 7 mm 0 50 in 0 00 cm 27 56 in 2 7 mm 0 50 in 2 7 mm 0 50 in 9 45 cm 15 53 in 12 7 mm 0 50 in 9 45 cm 15 53 in 12 7 mm 0 50 in 6 79 cm 22 35 in 1 9 1 6 1 1 8 1 7 22 mm 0 24 in 22 25 cm 8 75 in 4 3 3 5 72 cm 18 00 in TRP a 11 5 1 0 mm C EEE Booo a Final Drive Chart 2 Inverted Duo Cone Seals Installation Tools Toric Cross Section Seal Ring OD Install Tool Installation Tool Models Seal Group 9W 7233 Seal Group 9W 6649 Seal Group 9W 6651 9 47 mm 0 37 in 93 40 mm 3 68 in 8T 0829 DIL amp DION Roller D8L amp 41 2 0 8mm_ 8T 0823 D8N Idler 9 47 mm 0 37 in 93 40 mm 3 68 in 81 7640 DOL Idler 41 2 0 8 mm 8T 0823 Seal Group 9W 7234 sara Osim DT as TRS Wider DIINTer E Seal Group 9W 7238 Seal Group 9W 7239 Seal Group 9W 7232 Seal Group 9W 7237 Seal Group 9W 6652 9 47 mm 0 37 in 93 40 mm 3 68 in 8T 0829 DIL amp DION Roller D8L amp 41 2 0 8mm_ 8T 0823 D8N Idler Seal Group 9W 6650 Seal Group 9W 6339 12 7 mm 0 50 in 23 68 cm 9 32 in 15
73. Version 165 3977 797 and 797B Off highway Truck Differential Warranty Six Months 165 1670 Spanner Wrench Assembly Outside diameter 239 8 mm 9 44 in Inside diameter 203 2 mm 8 00 in Height 143 9 mm 5 67 in 199 4925 Spanner Wrench Assembly Outside diameter 239 8 mm 9 44 in Inside diameter 203 2 mm 8 00 in Height 143 9 mm 5 67 in 165 1671 Reaction Shaft Flange outside diameter 160 0 mm 6 30 in Shaft diameter 63 5 mm 2 50 in Flange thickness 25 4 mm 1 00 in Height 135 5 mm 5 33 in Square drive 1in 165 3977 Radius Punch Tip diameter 4 95 mm 0 195 in Overall length 154 0 mm 6 06 in Hex handle 16 0 mm 0 630 in Final Drive SI001 01911 JBMOd Par Number Description 581 pei ORI Rp IRN o Assembly 5SW00340 9WW00454 6DZ00442 ADC00255 AEJ00317 Assembly UP UP UP UP Service Tools for Excavators Essential Tool SMCS Code 4050 017 4351 017 Model 312 and 312B Excavators Grenoble Version Warranty Six Months e Used to service final drive and travel motor 154 9320 Spanner Wrench Assembly and 154 9324 Reaction Shaft e Used to remove and install final drive bearing retainer nut N Used with three 154 9321 Spacers later design three 154 9322 Pins earlier design and four 154 9323 Spacers earlier design e Bearing retainer nut can be tightened without using fi
74. Warranty Six Months e 6V 4073 Wheel Bearing Nut Spanner Wrench replaces discontinued 5P 2977 Spanner Wrench both improved wrench and discontinued wrench can be used eS to remove and adjust wheel bearing nuts ea e 5P 2978 Wheel Bearing Nut Spanner Wrench used for same purpose on differ gt i ent models 6V 4073 5P 2978 6V 4073 Wheel Bearing Nut Spanner Wrench 5P 2978 Wheel Bearing Nut Spanner Wrench 5P 3044 Retaining Nut Spanner Wrench SMCS Code 4200 010 Model 966 950 816 815 814 528 Warranty Six Months N Used to remove wheel and to adjust bearing preload on 966 950 816 5P 3044 Retaining Nut 815 814 and 528 machines which E ee ae have 9K 6198 Wheel Bearing Re taining Nut Reference Service Manuals preload procedures FT1499 Wheel Bearing Retaining Nut Spanner Wrench SMCS Code 4200 010 Model 623B Scraper Warranty None e Used to adjust oil lubricated wheel bearings on 623B Scrapers effective with 46P 1383 e Use torque computer SEHS7150 to calculate torque wrench reading e Effective length 203 mm 8 in Wheel and Tire 176 0404 Retaining Nut Spanner Wrench SMCS Code 4050 017 0700 0730 Model 554 and 574 Forwarders Warranty Six Months e Used to remove final drive bogey retaining nut 176 0404 Retaining Nut e Square drive 3 4 inch Spanner Wrench e Number of teeth 4 Guide Bolt and Bearing Retaining Nut Spanner Wrenches SMCS Code 4202 710 Guide Bolt 3
75. and install power shift bevel Power Train Tools Special Tools for Track Type Tractors FT2801 Adapter Plate Assembly Essential Tool SMCS Code 4050 010 Model D3C and D3G Track Type Tractor 939C Wheel Loader Warranty None Used to remove and install final drive Used with 81 3207 Lifting Bracket and 98 1362 Bolts Bolts directly to lift bracket Plate SAE 1020 Steel Spacer tube SAE 1026 Steel Reference RENR5569 Powertrain Disassembly and Assembly FT2813 Adapter Plate Assembly SMCS Code 4050 010 Model D3G and D4G Track Type Tractor Warranty None Used to remove and install final drive Used with 8T 3207 Lift Bracket Bolts directly to lift bracket using two 98 1362 Bolts Plate SAE 1020 Steel Spacer tube SAE 1026 Steel Reference RENR5569 Powertrain Disassembly and Assembly Special Tools for Track Type Tractors 142 6893 Adjustable Hook Assembly 142 1664 Adjustable Lifting Bracket Group SMCS Code 3002 10 3030 10 4050 010 4100 10 Model Track Type Tractors Warranty Six Months European Union compliant CE marked A e Used to aid in removal and installation of large assemblies See A e Adjustable arms make balancing assemblies with different centers of gravity T C l A much easier Lal A 3 S e Unit can be positioned with either arm in the upright position ing Le e Distance between upper and lower arms provides clearance around fenders S fuel tanks or other ite
76. e Used to preload bearings in final drive first reduction planetary ry Gear e Bearing adjustment procedure at first reduction planetary locations has been DESH changed to improve bearing life in trucks operated consistently at speeds over goa Ce 1U 5819 42 km h 26 mph e Planetary bearings are shim adjusted using 1U 5812 and 1U 5813 prior to final assembly requires two 5K 8454 Bolts with bearings and bearing adjustment tools installed proper shim thickness can be determined using micrometer tool ing then removed and 8X 8412 Shaft is pressed through carrier and bearings proper shims are installed and secured with 8W 3088 Plate and two 5K 8454 Bolts References Revision of 785 789 and 793 Off Highway Truck Service Manual SEBE3556 01 Service Letter for bearing adjustment procedures SEPD0091 Service Magazine November 11 1991 Carrier Assembly Par Number 1U 5813 785 789 793 Off Highway Truck Final 1U 5812 Drive First Reduction Planetary Assembly 1U 5812 Plate e 1U 5813 1U 5812 SI001 01911 J8aMOd Power Train Tools Final Drive 4C 9923 Plate 4C 9924 Planet Shaft SMCS Code 4084 036 Model 793 Truck Warranty Six Months e Used to preload bearings in order to measure and determine shim pack re quired for proper preload of bearings in final drive outer planet carrier N e Used with two 6V 3303 Bolts and depth micrometer LIS A Reference j SENR4907 Service Manual Module Power
77. e Used with 4C 3085 Two Jaw Puller and 1P 0510 Driver Group 4 e 2 piece steel design provides proper clamping force s Serviceable part 81 9535 Socket Head Bolt ee e 314 9076 Seal Installer L E e Used to correctly install half seal on final drive flanged hub during assembly 314 9076 SS e 1 piece design made from durable steel Reference KENR6008 Disassembly and Assembly CB14 Vibratory Compactor Machine Systems 314 9075 Bearing Puller 314 9076 Seal Installer Puller Assembly Used to Assemble D9T D10T and D11T Final Drive 360 4423 Puller Assembly SMCS Code 4050 015 Model Usage D9T D10T and D11T Track Type Tractors Warranty Six Months e Used to aid in disassembly of 282 nth Pas 4029 and 324 2343 Final Drives fen S LC oN e Used with 346 5029 Cylinder Group fan _ X L a gt N e Tool assembly is painted to prevent Pa k F rust Overall Height 281 5 mm 11 in lt Overall Diameter 895 mm 35 25 in Re C Weight 72 kg 159 Ibs ee S OO 01911 JBMOd Power Train Tools Final Drive 365 4754 Socket Essential Tool SMCS Code 3256 016 FR 3258 016 FR 3260 016 FR Model Usage 450E Backhoe Loader Warranty Six Months e Used to set rotating torque during assembly of differential e Used with 3 4 inch square drive ratchet e Socket fits over spline of pinion shaft Reference U E KENR5485 450E Backhoe Loader Power Train Axle Housing Differentia
78. eno rss Pan teat sore J A H C i H FT1441 Seal Installer SMCS Code 4159 017 Model E200B Warranty None SI001 01911 13MO0d N Fabricated from discontinued 5M 2162 Seal Installer Final Drive FT0520 Adapter SMCS Code 4164 012 Model D8H D9D and D9E Tractors Warranty None e Used to check final drive bearing preload gt e Material 1018 Steel FT2533 Final Drive Torque Bracket SMCS Code 4050 036 Model 24H Motor Grader Warranty None e Used to adjust shaft bearing rolling torque prior to assembling planetary gear set e Used with 9U 5017 Torque Wrench and 3 4 inch socket e When tightening bearing attach bracket in place of 71 4874 Retainer e Bracket allows shaft to be rotated during assembly procedure while taking torque measurements e Plate can be mounted on reverse side for use with a 1 3 8 inch socket to assist in drive chain installation Reference SENR1437 Service Manual Module e E 1 4 kg 3 Ib 19 05 mm 0 75 in and 34 93 mm 1 375 in Power Train Tools Summary of Spanner Wrenches Z j Bar Drive Double Ended Spanner Wrench Tubular Continued 4 188 Summary of Spanner Wrenches Continued Part Number Comments Number of Tangs Width of Tangs Distance Be tween Tangs 1M 6759 8 42 42 mm 1 67 in 18 09 cm 7 12 in 98 7364 11 18 mm 0 44 in 13 34 cm 5 25 in 95 9061 11 18 mm 0 44 in 13 97
79. group holds the group in a horizontal position making overhauls faster and simpler with reduced possibility of com ponent damage Used with 128 4775 Lifting Bracket Assembly Lifting bracket can be easily adjusted to balance the loads center of gravity Attaches to mounting studs which secure transmission to differential arrange ment Designed to clear rear brake slack adjuster and brake lines when used with the 128 4775 Lifting Bracket Assembly Maximum lifting capacity 1145 kg 2525 Ib art Number Description 28 4773 Bracket Extension Assembly 4 213 SI001 01911 13MO0d Final Drive 128 4773 Bracket Extension Assembly 128 4773 used with 128 4775 Lifting Bracket Assembly Lifting Adapter Assemblies SMCS Code 4050 010 4208 010 7561 010 Model 785 789 793 797 Off Highway Trucks 994 Wheel Loader Warranty Six Months European Union compliant CE marked 152 7247 e 152 7247 Outer Carrier Adapter Assembly replaces discontinued 9U 6121 Adapter Assembly 9U 6121 works only on 785 789 and 793 it can still be used e Safe efficient tools used to remove and install final drive planetary carriers a difficult job without these tools e Used with 128 4775 Lifting Bracket Assembly except 797 outer carrier e Allow center of gravity to be adjusted which facilitates alignment during instal lation s 152 7247 attached to outer planetary carriers on 785 789 793 797 and 994 slotted bolt hol
80. hardware provided Reference RENR2034 994D Wheel Loader Power Train Disassembly and Assembly Max Capacity War 172 3928 Transmission Support Group 1589 kg 3500 Ib 32 kg 70 Ib 176 5528 Lift Bracket Assembly 1589 kg 3500 Ib 34 kg 75 Ib 172 3928 Transmission Support Group Description Support Assembly Bracket Assembly Ker Panno Description Requires 172 3928 Transmission Support Group Hard Washer olt English asher 8 0 9 SI001 01911 13MO0d 3 T T 4185 olt Metric S 1571 olt English CD S 8752 ut Full 5P 8245 Hard Washer fork mounting hardware 7B 3235 olt English 8T 4223 ard Washer 81 4956 olt Metric K 1493 98 6000 CD oo olt English olt Metric CD Ll 2 required Power Shift and Hydrostatic Transmission 176 5528 Lift Bracket Assembly Model 994 994D and 994F Wheel Loader SMCS Code 3150 010 PartNo Description Remaes Use 176 5528 Lift Bracket Assembly 81 0357 Use as required per application 9X 8882 Use as required per application spam Rard Washer Je Not shown 1P 2414 Plate SMCS Code 3010 010 Model 545 Wheel Skidder Warranty Six Months e Used to adapt hole pattern on repair stand when installing transmission or axle housing s Used with 1P 2416 Swivel Assembly 1P 2420 Repair Stand Transmis sion when installing transmissions e Can be mounted to axle housing during assembly and dis
81. heavy duty design will provide years of serviceable life e Provides good repair and overhaul access in all positions o lt NOTE Final drive assemblies must be removed before mounting differential to adapter plate due to excess weight 2 E bam a Q Final Drive 144 3488 Brake Hub Lifting Device SMCS Code 4132 010 Model 789 and 793C Off Highway Trucks Warranty Six Months European Union compliant CE marked Used to provide a safe method for removing and installing brake hub while rear wheel spindle is in horizontal or vertical orientation Used with hoist or other suitable lifting device References SENR5692 793B Truck Machine Systems SENR5687 789B Truck Machine Systems Working load limit 82 kg 180 Ib Description Brake Hub Lifting Device Part Number 144 3488 1U 8848 Installer SMCS Code 4056 010 3259 010 Model 789 Off Highway Truck Warranty Six Months Installer _ attached to shaft sling not shown Essential for safe proper removal and installation of 8W 8739 and 8W 8741 Final Drive Shafts larger 8W 8739 and 8W 8741 Shafts replace 51 6393 and 51 6394 Final Drive Shafts 8W 8739 and 8W 8741 Shafts weigh 137 kg 301 Ib and have 2 1 2 inch 12 threaded connection compared to 51 6393 and 51 6394 Final Drive Shafts weigh ing 114 kg 251 Ib with 2 inch 12 threaded connection Therefore 5P 7395 Installer used on 51 6393 and 51 6394 Final Drive Shafts will not w
82. in Torque capacity 612 Nem 453 ft lb Inside radius 70 0 mm 2 76 in Distance center of square to center of 89 0 mm 3 5 in locknut Pin diameter 6 35 mm 0 25 in Pin part number 1J 2198 Part Number 4C 8155 Description Locknut Spanner Wrench 143 7145 Lifting Bracket Model 65 75 and 85 Challengers Warranty Six Months European Union compliant CE marked Used to remove and install cast drive wheel Used with 12 7 mm 1 2 in chain and adjustable C hook Allows drive wheel to be rotated for proper alignment Holds drive wheel in an upright position when being moved Can also be used in removal and installation of outer front idler uh e 0O600000000000 X 6 Part Number escription 143 7145 Lifting Bracket 155 1557 Cast Driver Gauge Model All Large Challengers Using Cast Steel Drive Wheels Warranty Six Months N e Used to accurately make scraper adjustments GET e Built in handle decreases adjusting time R 7 E Reference U n SEBU7072 04 Operation and Maintenance Manual PE PA 155 1557 Cast Driver Gauge a Special Tools for Track Type Tractors Special Tools for Track Type Tractors Special Service Tools for D8 D9 D10 and D11 Track Type Tractors SMCS Code See Chart for Application Model D8 D9 D10 and D11 Tractors Warranty Six Months European Union compliant CE marked 142 8547 142 8548 151 2816 Figure 1 10 e Some tools are used on all 3 t
83. install differential e Used to remove first and second reduction planetaries and ring gear from final drive with 153 1174 Adapter Assembly Group 153 1175 Adapter Assembly Group and 152 7247 Lifting Outer Carrier Adapter Assembly e Used with fork lift e Large fork pockets accommodate many different sizes of forklifts Fork pocket height 152 mm 6 in Fork pocket width 305 mm 12 in 1372 mm 54 in 787 mm 31 in 3357 kg 7 400 Ib 160 1831 Lifting Adapter Group SI001 01911 J8aMOd Fork pocket depth Inside spread for forks Maximum capacity Service Tools for 797 Off Highway Trucks 195 6167 Roll Over Stand Essential Tool SMCS Code 3258 017 Model 797 Off Highway Trucks Warranty Six Months Made as ordered MAO Used to disassemble and assemble differential 122 cm 48 in height positions components for easier access Used with 4C 9832 Roll Over Provides proper working access to improve accuracy and reduce disassembly and assembly time Requires permanent mounting e Sold in pairs Capacity 256000 kg 16000 Ib Par Number T 195 6167 Roll Over Stand 195 4988 Gear Extension Jack Essential Tool SMCS Code 3258 025 Model 797 Off Highway Trucks Warranty Six Months Made as ordered MAO Used to raise and lower differential long shaft during backlash adjustment procedure Improves accuracy of bearing settings and bevel gear backlash adjustments Reduces assembly tim
84. install eccentric weights in pods of compactor drum E N saves time and eliminates bearing damage during assembly and disassembly of NA drum V D gt X e Offset lifting point provides correct positioning for level lifting of eccentric e C weight gt f f s Bolts to top of eccentric weight and uses standard 12 7 mm 0 5 in shackle rig L Jj 0 7 kg 2 Ib approx l p i 99 mm 4 in YY i 65 mm 2 5 in Ee ifti 13 8 mm 0 54 in 148 2700 Lifting Bracket Assembly Power Train Tools Service Tools for 797 Off Highway Trucks Service Tools for 797 Off Highway Trucks 187 1841 Seal and Wear Sleeve Installer 192 6339 Crankshaft Seal Locator Assembly Essential Tool SMCS Code 1161 012 Model 3524B Tandem Engine in 797 Off Highway Trucks Warranty Six Months e Used to install 155 0423 Seal and Wear Sleeve Group on crankshaft of rear engine e Used with one 98 8858 Nut Assembly four 5P 8249 Nuts and four 5P 8249 Washers must be ordered separately Application Procedure 1 Bolt locator to crankshaft using 4 existing crankshaft bolts 2 Place wear sleeve in installer and place installer over 5 studs on locator 3 Install 4 washers and nuts on outside studs and nut assembly on center stud 4 Tighten all 5 nuts simultaneously to insure proper installation tem PartNumber____ Deseripfion 192 6339 Crankshaft Seal Locator ee a 1 2 187 1841 Seal And Wear Sleeve LT ee C EE Hard Washer CECE
85. is bonded to flat rigid steel frames e Required for transmissions having components protruding outside case which E occurs on this articulated motor grader transmission e Made from a modified 5P 5260 Test Cover FT3177 Cover Transmission Test SMCS Code 3000 038 Model Usage 735B 740B 740B Ejector Warranty None e The FT3177 Cover Transmission Test is used for visual inspection and easier testing of articulated truck transmissions e The cover is fabricated from transparent plastic and controls oil splashing during testing e This cover is required for transmissions having connecting components protruding outside the case during bench testing of these transmissions Specifications Material 1 4 Transparent Plexiglass Power Shift and Hydrostatic Transmission FT3181 Cover Transmission Test SMCS Code 3000 038 Model Usage 621H 623H 627H 631H Warranty None e Used when testing and troubleshooting the transmission hydraulic system e Used for visual inspection and easier testing of wheel scraper transmissions e Transparent material with access holes to allow connection of pressure gauges to pressure taps in the control valve Required for transmissions having connecting components protruding outside case which occurs during bench testing of these transmissions e Controls oil splashing during testing Specifications Material 1 4 Transparent Plexiglass 6V 4041 Nut Spanner Wrench 6V 4070 Nut Spanner Wr
86. is removed can save several hours of sun gear reinstallation time Part No Description Material Plate SAE1018 steel 2J 3507 Nut Plate SAE1018 steel Plate SAE1018 steel Tube DOM Threaded Rod SAE1018 steel FT2676 Sun Gear Retainer SMCS Code 4056 011 Model 797 Off Highway Trucks Warranty None e Used to help remove axle without removing final drive e Prevents sun gear movement and retains final drive com ponents in their correct position e Each threaded rod is held in position with one nut and one washer N Plate material SAE1026 steel Part No Description Thread Plate Threaded Rod 98790A0381 1 2 3 2J 3507 Nut 5P 8250 Washer Threaded Rod 98790A0331 1F 7958 Nut 5P 8245 Nut Washer McMaster Carr part number SI001 01911 JBMOd Power Train Tools Service Tools for 797 Off Highway Trucks 201 1112 Bearing Driver Essential Tool SMCS Code 4055 010 Model 797 Off Highway Trucks Warranty Six Months e Used to install 174 3045 First Reduc s tion Bearing Cup in 139 7638 Planet 201 1112 Gear y AN e Used with 1U 7459 or 1U 7461 Economy Shop Press 55 Ton e Reduces chance of damage to bear P ing cup and planet gear e Precision machined and heat treated for long durability e 201 1116 Driver used to remove 174 3045 Bearing Cup Reference RE
87. pin ion bearings of 988B Wheel Loader Can also be used to tighten and loosen wheel bearing retainer nuts on 613 Tractor Scrapers y Used to remove and install retaining nut for clutch release bearing AR Par Number P 6153 inion Nut Spanner Wrench SI001 01911 JBMOd W p Modified Hook Spanner Wrenches SMCS Code 3250 017 Model All models with power train components Warranty Six Months Used to properly tighten slotted retainer nuts without requiring spanner sockets l Used with 9U 5006 Torque Wrench l One wrench will fit several sizes of retainer nuts i Maximum torque 340 Nm 250 ft lb A slide rule type torque computer Form SEHS7150 is available to determine torque wrench dial reading for different center to center distances Center to center distance must be measured from center of square drive to center of retainer nut when wrench is in place Reference SEHS7150 Torque Computer Power Train Tools Drive Line and Axle FT2737 Rolling Torque Bars SMCS Code 3260 016 Model See below Warranty None FT2737 Rolling Torque Bar Essential Tool SMCS Code 4050 016 Model 5110B Excavator Warranty None e Used to measure rolling torque value of axle shaft assembly reading is taken at axle centerline eliminating need for any additional calculations e Made from standard bar stock and attaches to existing holes in axle housing with common hardware e Material SAE 1018 steel Reference
88. pin holes 259 9239 Threaded Rod Used on D10T Track Type Tractor e Used to remove radiator guard tilt pin e Used with puller sleeve and hydraulic cylinder e Grade 8 threaded rod M20 x 2 5 is 1 0 m 39 4 in long 260 0630 Tilt Link e Used on D8T Track Type Tractor N Used to hold radiator guard in forward tilt position e Stops radiator guard from moving while working in or around engine compart ment e Easily mounts to existing holes using both lower radiator guard pins N Steel tilt link measures 438 5 mm 17 25 in on center between pin holes 139 2782 Transmission Bracket Assembly SMCS Code 3150 011 3150 012 Model D11R and Carrydozer Warranty Six Months cA N K Yw 7960 0630 European Union compliant CE marked e Used to remove transmission assembly from machine without any unnecessary disassembly keeps transmission level during removal and installation e Used with an adjustable 142 1664 Lifting Bracket Group e Designed to bolt to top of transmission over controller assembly e Overall size Lx W x H 457 0 x 397 0 x 292 0 mm 18 0 x 15 6 x 11 5 in 139 2782 Transmission Bracket Assembly Bolt Hard Washer Continued 4 260 Special Tools for Track Type Tractors 139 2782 Transmission Bracket Assembly Continued SMCS Code 3150 011 3150 012 Model D11R and Carrydozer Warranty Six Months tem Pat Number Description C E 5P 8247 Hard Washer Service Tools for D7H
89. re tainer nut on 16G and 14G Motor Graders e Either former or later improved wrenches can be used 6V 4072 Clutch Retainer Nut Spanner Wrench FT0995 Jaws SMCS Code 1361 017ED 1405 017 3168 011 3175 017 3175 017FR 3203 017 4322 017 7210 017 Model 621 623 612 663 651E 657E Tractor Scrapers 769C 773B 777 785 Trucks 768C 772B 776 Tractors Warranty None e Used with 1P 0074 Slide Hammer Puller to remove bearing from transmission electronic speed sensor groups Fabricated from 1P 0071 Jaws SI001 01911 JBaMOd 6V 6064 Transmission Test Cover Assembly SMCS Code 3000 038 3000 081 3155 081 Model 657E Tractor Scrapers 768C 772B 776 Tractors 769C 773B 777 Trucks Warranty Six Months e Used when checking clutch pressures e Cover helps prevent oil from splashing out and contaminants from falling into transmission during tests e Cover made of 2 steel plates with rubber sheet laminated between plates has holes that allow it to be bolted to transmission housing holes in rubber sheet allow access to pressure taps 6V 6064 Transmission Test Cover Assembly Power Shift and Hydrostatic Transmission 4C 3652 Clutch Spring Compressor Assembly SMCS Code 3052 012 3060 017 3150 017 3400 017 Model 508 Skidder 416 426 428 436 438 and 446 Backhoe Loaders and future product using Cat s countershaft transmission Warranty Six Months Replaces 3 assemblies Used to compress transmission
90. remove and install axle retaining nut in order to set torque K e Steel construction for long life FN LN e Used with 3 4 inch square drive torque wrench or breaker bar Y Length 88 9 mm 3 50 in L J Socket size 106 mm X X l 7 Square drive 3 4 in 268 2866 Spanner Socket 5P 4727 Locknut Spanner Wrench SMCS Code 3258 017 Model 14G Motor Grader Warranty Six Months N Used with 3P 1535 Chain Wrench to remove and install differential pinion 5P 4727 Locknut Spanner Spanner Sockets SMCS Code 3159 015 016 3256 015 016 0602 Model D10R and D11R Track Type Tractor Warranty Six Months e Used to remove and install bearing nut e Required for disassembly and assembly of bevel and transfer gear group e Pilots off of inside diameter of shaft providing positive engagement of nut ty e Reduces damage to nut caused by using improper removal and assembly tool DA ing References SENR8422 Service Manual Disassembly and Assembly D10R Tractor Power Train Q ie SENR3287 Service Manual Disassembly and Assembly D11R Tractor Power Train Typical Spanner Socket Outside Diam Bearing Nut Part Number Bearing Nut eter Torque Square Drive 129 3253 121 9871 1177 9 mm 7 in 165 1 mm 6 50 2375 N m 1758 ee a a aii a i fee ee pee i eee ed in ft lb Drive Line and Axle FT2561 Plate Retaining SMCS Code 3159 and 3256 015 3159 and 3256 016 Model D11R Track Type Tractor Warranty None
91. required to secure transmission to stand e Welded steel construction Reference REHS3490 Bench Test Procedure Base Assembly 2 Rail Assembly 3 Support Assembly 1Not serviced separately Continued Power Shift and Hydrostatic Transmission 312 4124 Stand Group Continued SMCS Code 3000 036 Model 994D 153 7520 Transmission Arrangement and 994F 239 8137 Transmission Arrangement Warranty Six Months ton nor _ oespion sue fay 4 6V Transmission Mounting Bolt M20 x 2 50 x 70 mm long T ec nE E C a UH U 7 T 3282 Washer 16 1A Bolt 3 4 10 x 2 50 inches long e e a ce T 2 7 5P Hard Washer 3 4 inch OOo pM e i 311 2918 Drive Adapter SMCS Code 3000 036 Model 994D 124 5570 and 994F 180 0567 Torque Convertor Warranty Six Months e Used to bench test 994D 124 5570 and 994F 180 0567 Torque Convertors on Hydraulic Test Center x Used with 294 0308 Test Fixture and 1U 5999 Spindle Group to connect torque Ld I convertor to test center driveshaft ge VA e Replaces flywheel pilot during bench testing SS F F s Durable welded steel construction Reference REHS3453 Bench Test Procedures 311 2918 Drive Adapter Bench Testing D4H and D5H Transmissions SMCS Code 3000 036 Model D4H arrangement 31 8315 and D5H arrangement 31 8274 Transmissions Warranty Six Months GM ulel JBMOd e Required for bench testing D4H arrangement 31 8315 and D5H arran
92. sembly and Assembly 0 RENR6964 M315C Power Train Disas 1 sembly and Assembly RENR6991 M316C Power Train Disas sembly and Assembly SENR6258 M318 M320 Power Train Disassembly and Assembly SI001 01911 JBMOd Service Tools for Wheel Type Excavators 123 6707 Seal Driver SMCS Code 5459 017 Model M300 Series Wheeled Hydraulic Excavator Warranty Six Months e Used to install shaft seal on axle hub e Use with 8T 0994 Handle References if D RENR6675 M318C Power Train Disassembly and Assembly L q RENR6964 M315C Power Train Disassembly and Assembly RENR6991 M316C Power Train Disassembly and Assembly SENR6258 M318 M320 Power Train Disassembly and Assembly 125 6707 Service Tools for M312 Wheeled Excavator SMCS Code 4318 010 4055 010 4255 010 4054 010 4321 010 4253 010 3278 010 4266 010 3150 015 3150 016 3258 RE 016 Model M312 Wheeled Excavators Warranty Six Months N Used to disassemble and assemble axle differential and transmission e Used with other available hand tools to make repairs go much easier and faster Axle Tooling e 129 1063 Riveter used to install plugs in internal gear housing and wheel hub e 135 9811 Brake Spring Pliers used to remove and install brake springs e 135 9814 Hook Spanner used to remove and install wheel hub spanner nut on both front and rear axles e 135 9818 Tie Rod Separator used to disassemble tie rods from steering knuckles Differential Tooling e 135
93. shaft heel bearing Decreases possible damage to shaft over using conventional cutting techniques Used with discontinued 316 1490 Cylinder Group and can be used with 194 6716 Weld on Puller Capacity 150 ton 4B 5280 198 9300 Power Train Tools 2D 1201 198 9303 198 9305 1D 4649 198 9304 4K 0684 L e C GT DUTT SSCS G G H aas TN R 1969300 tr 288 U 196 9308 arte A 1969908 Cg fi Continued 4 298 Service Tools for 797 Off Highway Trucks 194 3725 Bearing Puller Group Continued Essential Tool SMCS Code 3258 011 Model 797 Off Highway Truck Warranty Six Months L H Jow H S SS S S 1 H E 1 194 4804 Bearing Puller Group SMCS Code 3258 011 Model 797 Off Highway Trucks Warranty Six Months e Made as ordered MAO N Used to pull large bearing from differential pinion e Used with 196 0222 Cylinder Group and 199 8057 Hook Lifting Group e Helps to eliminate shaft damage 94 4804 Bearing Puller Group Service Repair Parts ull Nut yebolt U0 A 1935 D 1201 F 9338 P 8250 99 7988 99 7990 99 7991 99 7992 99 7993 w m m G gt ard Washer uller Leg plit Collar hreaded Split Collar uller Plate tep Plate SI001 01911 J8aMOd wn 194 6716 Bearing Puller Welded SMCS Code 4050 010 4080 4205 4208 Model 797 Off Highway Truck Warranty Six Months Reference 4 Service Manual Disassembly and Assembly of Differential on 797 Off Highway
94. shaft while protecting gear case from possible damage N Used with 6V 3175 Cylinder 5P 4184 Stud 1 1 4 12 9U P 6832 Nut and 9U 6600 Hydraulic Hand Pump Pas e Eliminates need to use H blocks e Pulling force reacts directly against gear for more reliable removal e Material 1018 Steel Reference SENR8653 D250E and D300E Articulated Trucks Power Train Disassembly and Assembly Tool for Differential Disassembly Articulated Motor Graders SMCS Code 3258 015 Model G Series Articulated Motor Graders Warranty Six Months e Step plates used when servicing differentials e Used to cap hollow shaft and support center screw of push puller while pulling shaft bearing PartNo Size Motor Grader Model 5P 4170 73 15 x 60 45 mm 2 88 x 2 38 in Step Plate Used on attachment differential with disengagement feature 328 2047 Nut Driver Essential Tool SMCS Code 3254 Model 993K Wheel Loader Warranty Six Months e Used to remove and install 273 1867 E e Used with 1 inch square drive wrench T C e Notto be used with impact air tools g e Welded steel construction 7 e 6 point hex fits 155 mm nut Drive Line and Axle FT0904 Backlash Indicator SMCS Code 3258 017 Model 631C 633C 637 641B 650B 651B 657B 660B and 666B Tractors 627 627B 637 657B and 666B Scrapers Warranty None e Used to check backlash between pinion and differential bevel gear
95. should not be used because they can cause corrosion and rubber deterioration 5P 3975 Rubber Lubricant 3 79 L 1 gal FT1087 Cushion Track Wrapping Adapter SMCS Code 4150 010 Model Cat Models with Cushion Track Warranty None Used to facilitate track installation on front driver on load ers equipped with Dystred cushion track Provides means for attaching fork end of link to driver allowing installation with track laid out in front of front driver Material SAE 1020 steel Wheel and Tire SI001 01911 JBMOd Power Train Tools Wheel and Tire 5P 2968 Jack Group SMCS Code 4200 010 Model 12G 120G 130G 14G 140G Warranty Six Months a e Used to remove front axle spindle 5P 2968 Jack Group FT1214 Valve Stem Plug Wrench FT1215 Plug Wrench SMCS Code 4200 011 Model Most Cat Models Warranty None e Used for servicing 1R500 Cat beadless carcass e FT1214 Wrench used to remove 9K 7999 Strainer Assem s J bly j e FT1215 Wrench used to remove 9S 8010 Plug Ad wapi Do not remove the plug or the strainer assembly with air in the carcass FT0919 Bracket SMCS Code 4200 010 Model 773 Truck Warranty None e Used with hydraulic service tools to remove front wheel spindle from support strut 2 required e Material SAE 1020 steel Wheel and Tire Valve Plate Repair Adapters SMCS Code 4200 023 Model See Below Warranty None e Used for m
96. support ian Part Number Doseripion T A766540 Pin Joint Clamp Assembly z RET Cn EE 174 1397 Torque Converter Mule SMCS Code 3101 010 Model 797 Off Highway Trucks Warranty Six Months SI001 01911 J8aMOd Made as ordered MAO 174 1397 Torque Converter e Used to hold a 797 torque converter nae a during installation or removal e Designed with a wide wheel base for stability e Flotation tires for use in job site conditions 186 3390 Skid Group Torque Converter Stand SMCS Code 3101 010 Model 797 Off Highway Trucks Warranty Six Months e Made as ordered MAO a e Used to remove and install torque converter without removing fuel tank C l e Supports torque converter without risk of spline shaft damage R G Reference aP A D gt RENR2037 Service Manual fa n 6 o 186 3390 Skid Group Torque Converter Stand K gmp Power Train Tools Service Tools for 797 Off Highway Trucks 202 2057 Shipping Stand Group Converter SMCS Code 4208 052 Model 797 Off Highway Trucks Warranty Six Months Made as ordered MAO N e Used to hold converter after re 202 2057 Shipping Stand gt moval Group Converter 198 4904 Bearing Driver Essential Tool SMCS Code 7551 012 Model 797 Off Highway Trucks Warranty Six Months e Used to install 158 7827 and 158 7828 Sleeve Bearings in torque converters N Used with 1P 0532 Handle part of 1P 0520 Driver Group e Quickly insta
97. to remove 1T 0229 High Torque Locknut from torque convertor Se K Al x PANS e Used with 38 mm socket with 1 inch square drive 260 0626 KS A r e Also used with a 194 7586 Pneumatic Wrench Group or 6V 6080 Torque Multi N x R e plier and torque wrench E A e Safely removes special locknut without damage ane a eee e _ Heat treated for added strength and durability a 257 5128 257 5218 Holding Fixture e Used to securely hold torque convertor during disassembly and assembly References RENR7471 D9T Torque Convertor Assembly and Disassembly RENR8166 D10T Torque Convertor Assembly and Disassembly Overall length 109 7 mm 4 32 in Inside diameter 127 mm 5 0 in Number of teeth 4 Tooth width 8 00 mm 0 315 in Distance between teeth 119 0 mm 4 68 in Hex drive 38 mm Locknut torque 985 N m 726 ft lb Continued 4 12 Torque Converter Divider and Retarder Torque Convertor Tools for DST and D10T Track Type Tractors Continued Essential Tool SMCS Code 4197 017 3259 012 Model D9T and D10T Track Type Tractors Warranty Six Months 260 0626 Spanner Socket Assembly y L EB E D S N Power Train Tools Power Shift and Hydrostatic Transmission Power Shift and Hydrostatic Transmission 5P 3000 Engine and Transmission Shipping Stand SMCS Code 3010 010 Model D10 Warranty Six Months e Universal stand that meets need for shipping or storing Cat 4
98. with 128 4776 Bracket Extension Assembly to remove and install various components such as ring gear assembly and small planetary assembly e Large planetary assembly can be removed and installed using lifting bracket assembly without extension assembly e Uses an adjustable lifting eye for balancing loads of different components e Relative lifting capacities are marked at various locations on side of lifting bracket over entire 424 mm 16 7 in adjustment range for fast and accurate centering of bracket on each particular component being lifted Adjustment range 424 mm 16 7 in Lifting capacity 1134 kg 2500 Ib with lifting eye in extended position Max lifting capacity 2041 kg 4500 Ib with lifting eye in retracted position Continued 4 211 Power Train Tools Final Drive 128 4775 Lifting Bracket Assembly Continued SMCS Code 4050 011 4050 012 4050 017 4084 010 4205 010 4208 011 Model 785 789 and 793 Trucks Warranty Six Months 128 4775 Lifting Bracket Assembly 128 4775 Lifting Bracket Assembly and 128 4776 Bracket Extension Assembly Shown Lifting Ring Gear Assembly on Trucks Axle Housing Hub The end plate of extension assembly is positioned in ring gear s retaining groove Positive support and retention of gear is achieved with this tooling 128 4775 Lifting Bracket Assembly and 128 4776 Bracket Extension Assembly Shown Lifting Small Planetary Assembly The extension assembly is hooked into
99. 0 4050 017 Model Refer to Chart Warranty Six Months e Adapters and spacers that provide support for tooling at all times and keep final 1 2 drive components tight and in alignment BE A A eN e Used with other existing tooling to make sprocket removal and installation A w K K easier zj X K Reference PLA R A SMHS6903 Special Instruction Ss Ka LPA S amp Description Model s Spacer D9G 594 Adapter D5 D6B 561 Adapter 955K Spacer 955K Continued 4 162 Final Drive Sprocket Removal and Installation Tools Continued SMCS Code 4050 010 4050 017 Model Refer to Chart Warranty Six Months fem Par Number Description Model fi 1 H H Dan 6a U S Yar sea Beso e C 983 fe i500 adapter E C esse adapter TEL 7 ier adapter dark Spacer 977K D7E F G 572E F G 571A F G 983 Remove D8H K 583H H Remove D9G H DD9G H 594 Remove Install SI001 01911 JIaMOd 1983 only 2 D7 571 and 572 only 3 Effective with 47A 3396 48A 6393 644152 65A151 R 1 983 and D7 only 5 1 983 only 594 only Sprocket Removal D3 D3B 931 D4 DAC D5 D5B D6 D6 561C 955K 955L 977K 931B D4D D4E D6B 561B 941 951 561D 1 Alternate pumps may be used Continued Final Drive Sprocket Removal Continued D3 D3B D4E 941 561B Description 931 931B 951 Adapter Arm Part Num 977K 977L F 9884 F 9306 B
100. 0 651 657 660 and 666 Wheel Tractors Warranty Six Months e Used for assembly of differentials having tapered roller pinion bearings Bearing retainer bearing and pinion are assembled over 5P 1730 Holding Fix ture which is designed to be clamped in a vise use 5P 0964 Spanner Wrench to tighten spanner nut which retains bearing tem R L T 5P 1730 Holding Fixture 5P 0964 Spanner Wrench Drive Line and Axle FT3000 Reaction Plate Assembly SMCS Code 3250 017 Model M325C Material Handler Warranty None e Used to hold axle pinion assembly from rotating during tightening procedure e Material SAE 1020M Steel Reference f RENR7164 M325C Material Handler Power Train Systems Disassembly and Assem gt 0 bly Socket Wrenches SMCS Code 3254 010 Model See Below Warranty Six Months e Used to remove and install differential pinion shaft nut e Make it easier and faster to remove and install stake type differential pinion shaft nuts e All have 3 4 inch square drive Typical PatNumber Use E y 1U 6689 For 3 5 in 9V 6563 Stake Nut on D25C 9YC455 Up D35C Wrench 2GD87 Up D35HP 3FD67 Up D350C 8XC170 Up D400 4 1MD105 Up Articulated Dump Trucks 528 Skidders 613 S 613B 613C Scrapers 814B Wheel Tractors 815B 816B Com pactors 950B 950E 966D 966E Wheel Loaders gt EB 1U 6690 For 4 0 in 6W 4750 Stake Nut on D44B D550B Articulated Dump Trucks 824C 834B Wheel Tractors 9
101. 0 WAF760 WAF840 WAF860 WAF1140 WAF1160 WAF1540 WAF1560 and WAF1590 e Numbers shown in the chart are quantity of tools needed to service marine gear model shown at the top of the column if no quantity shown tool not applicable for that model e For tools that are common to more than one model avoid unnecessary duplication by ordering maximum quantity specified for any one of models you intend to service NOTE Some tools listed in the chart are not stocked in the Cat parts system and will be sourced from the supplier as orders are placed Tool orders should be placed at least two months before the date of anticipated need if at all possible However if a short lead time situation exists an emergency order should be placed Reference SENR3775 Service Repair Reference for Reintjes Marine Gears Reintjes Marine Gear Tooling continued Cat Part Reintjes Part Mi W No Description No 1P 2375 Coupler Assem bly Quick Connective n peepee ff ene Puteri e S ae a 6V 3160 ar aa Puller E TFT Continued 4 156 Marine Gear Service Tools for Reintjes Marine Gears Continued SMCS Code 3360 010 Model See Chart Warranty Six Months Reintjes Marine Gear Tooling continued Cat Part ue Part WAF Description 8B T551 Bearing hr Puller As sembly Hose As Assem bly Quick Connective Female 2 TR T 4137 LS T S Nut S TE Va a oe oe ae 5P 8247 Hard ne Washer M 1974 Washer
102. 0 016 Model See Below Warranty Six Months e Appropriate plate and shim assembly used to compress steering clutch springs 5F 5034 D5 D6 D6B 561B 561C D7 D7E D7F 571A 572E DBH 583H D9 951B 977 983 5F 5039 D6C D7 D8 977K 5F 5096 R2 D2 D6C 561C D7 D7F 571A 572E D8H D9 933 977K 983 SI001 01911 JBaMOd Tube Expander Tool Groups SMCS Code 3154 510 7051 510 Model D8L D9L D10 Warranty Six Months e Used to mechanically expand tubing joints in the case and frame assemblies e When replacing outside diameter tubing use 8T 0925 for 25 4 mm 1 0 in discontinued 4 i l 8T 2845 for 31 75 mm 1 25 in discontinued Reference SEHS8467 Special Instruction Description 3 O Expander Assembly D 2 1 Typical Tube Expander Tool Group Gauge Continued 4 71 Steering Clutch and Brake Tube Expander Tool Groups Continued SMCS Code 3154 510 7051 510 Model D8L D9L D10 Warranty Six Months art Number escription Outside Diameter Tubing T 0925 ube Expander Tool discontinued 25 4 mm 1 0 in T 2845 ube Expander Tool discontinued 31 75 mm 1 25 in Service Repair Parts in discontinued 8T 0925 Group B 9820 Wrench RIR Tene T 0924 pacer eae spacer C O E C C E e Service Repair Parts for the discontinued 8T 2845 Group HR Tent ESC H G T C H C C E e C C GH H CCS Includes an additional spacer 2 Tube Expanders for 797 Off Highway Truck Axl
103. 0 PSI Reference SENR9000 Service Manual m 6V 3966 Pressure Test Valve 1 4 R eal a Open mea O 42000 kPa T toa Pane Tass T S C L 7 G iting S pores C H ee onene 9 8S 6115 Tees 3K 0360 Seal Raa STORE STOR SAE 3 4 16 10 6V 4143 Coupler Assembly 2 m ie 6V 3965 Nipple Assembly 3J 1907 O ring Seal for 5P 9617 Tar 6V 0852 Dust Cap Blank not eet i ar 338 8646 Extender Pin Essential Tool SMCS Code 4303 010 Model 993K Wheel Loader Warranty Six Months e Used to properly install steering cylinder pins e Used with other tooling to pull pin into steering cylinder spherical bearing and machine brackets e Tapered end helps align components during assembly e Works on both ends of steering cylinders Reference KENR5832 993K Wheel Loader Machine Systems Disassembly and Assembly Steer ing Cylinder Remove and Install PartNo Description C ow Other Required Tooling 9U 5344 Puller Stud M30 x 800 M30 x 3 50 cut to a length of 432mm 2 mm 31 5 in 17 0 inch E eta 6V 3175 Hydraulic Cylinder 38 6224 Pump Group ef a 95 000 1 Must be cut to 690 mm 27 2 in long for interior linkage pin removal Steering Clutch and Brake SI001 01911 JBaMOd Power Train Tools Drive Line and Axle Drive Line and Axle FT2549 Receiver Sleeve SMCS Code 3159 011 Model D250E and D300E Articulated Trucks Warranty None e Used to remove idler
104. 0 Steel A Final Drive Pinion Flange Installation Tools SMCS Code 0620 4057 Model D6C D6D D7F D7G Tractors 977K 977L Loaders Warranty Six Months e Used for installation of final drive pinion flanges choose tools according to pinion number e 6V 3094 Adapter replaces 8M 9007 Adapter no longer serviced because of design changes to final drive pinions e Former 58 0192 Pinion in D6 Tractors and 977 Loaders still available for parts service if necessary to replace with 7G 5323 Pinion mating gears must also be replaced Reference Service Magazine January 14 1985 Continued SI001 01911 J8aMOd Power Train Tools Final Drive Final Drive Pinion Flange Installation Tools Continued SMCS Code 0620 4057 Model D6C D6D D7F D7G Tractors 977K 977L Loaders Warranty Six Months Le aa a EE E ae ee m ome earlier Tool Selection Charts and Service Manuals show incorrect tools for installation of final drive pinion flanges on D6C and D6D Tractors and 977K and 977L Toos needed tor former SS 0132 Einion Loaders Change Tool Selection Charts and Service Manuals to show the correct tooling listed in this article 8M 9008 e 7B 8791 Bolt 1 1 4 inch 12 threads incorrectly shown for use with 1S 6561 Tools needed for 98 6875 7G 5323 and Adapter 1 1 4 inch 7 threads 9P 9362 Pinions e 6V 3094 Adapter cannot be used to install flange on former 5S 0192 Pinion 1 1 2 Ga 1 Puller also required 149 7174
105. 00 mm 3 19 in 6 60 mm 0 26 in 50 em 12407 ee ee Pose eee il se on symmetrical Dmm 0 24 on symmetrical TOO mm 0 457 6 00 mm 2 60 180 om 876i 9 14i in square in square 2 in square KO 4 in square andle N x oo 4 in square 16 in hex 4 in andle 0 mm hex it eo oo 4 in square 130 em 445i YR em 1496 1600 em 6307 70 cm 528i 90 00 mm 3 54 in 2 00 cm 4 72 in 9 52 mm 0 37 in 50 em 571 15 20 cm 5 98 in 7 50 cm 6 89 in 9 52 mm 0 37 in 40 00 mm 1 57 in 0 80 cm 4 25 in 10 46 mm 0 41 in 1 9 samm EZT Flat Plate djustable pes es saa S Ta om ROTA 200mm A Dem PEAT 500 om ra 00 om 657A Saem tTn Terem 3A 75 om BM 75 om BTS TRS 5 em TOST CD lt 4 in square 4 in square 4 in square 4 in square 4 in square 2in in square SI001 01911 J9aMOd gt in square 1 8 in hex in square 4 in square 4 in square in square 1 2 in hex 1 2 in hex 1 2 in hex 1 2 in hex 1 2 in hex 1 2 in hex 1 2 in hex N Final Drive Spanner Wrench Flat Face with Tangs Part number Drive Size Clearance Number of Width of Distance Diameter Tangs Tangs Between Tangs 3 4 in square 2 12 70 mm 89 00 mm 0 50 in 3 50 in 11 2 in hex 11 00 mm 19 50 cm 0 43 in 7 68 in 1 1 2 in hex 11 00 mm 17 45 cm 0 43 in 6 87 in 9 50 mm 16 60 cm 0 37 in 6 54 in 20 64 mm 14 30 cm 0 81 in 5 63 in 20 64 mm 10 00 cm 0 81 in 3
106. 011 70 100 Guide Bolt 5870 204 007 45 45 6 48 63 76 82 147 13 Driver 5870 058 060 62 70 Centering Disk 5870 901 011 49 70 73 115 Driver 5870 057 020 62 69 Assembly Jig 5870 345 047 53 33 67 92 5870 345 036 48 13 Service Manual Form HENR4057 Page No Cat Part No Description Illus No UD a H GTL H E STS Sn rs iene F 20002 a an 0 70 10 1U 5826 Guide Bolt 5870 204 021 47 23 57 51 62 71 77 130 R R 3 ST STS Power Train Tools Service Tools for Disassembly and Assembly of 214 224 Differential Supplier PartNo Service Manual Form HENR3095 Page No lllus No Spacer 5870 500 004 126 31 Spacer 5870 500 003 126 31 Adapter Group 5870 500 023 109 14 Pressure Piece 5870 100 009 119 8 Pressure Piece Group 5870 506 058 106 4 114 30 Pry Bar 5870 345 036 108 11 Continued 4 270 Service Tools for Wheel Type Excavators Service Tools for Disassembly and Assembly of 214 224 Differential Continued Service Manual Form HENR3095 Page No Cat Part No Description Supplier Part Number __ Illus No 81 0984 Spanner Wrench 5870 240 025 108 9 112 23 TU 58 47 Measuring Shaft 5870 500 001 109 14 126 31 6 TTIU RR00 Grab Sleeve 5870 026 008 106 4 119 8 7 srs asic Ser G L U HE G T O G LE U CC Service Tools for Disassembly and Assembly of
107. 013 017 Spanner Wrench Model See Below Warranty Six Months e Two guide bolts allow one person to easily remove and install tire and wheel e Spanner wrenches used to disassemble and assemble bearing retaining nuts in S O E 5 axle housing l S e Square drive standard 3 4 inch References SENR4920 Service Manual 950F Wheel Loaders SENR4765 Service Manual 966F Wheel Loaders SENR5760 Service Manual 918F Wheel Loaders aren a SENR5230 Service Manual 936F Wheel Loaders Par Number Description Mmo C T H H Spanner Wrench Spanner Wrench IT18F IT28F Spanner Wrench Spanner Wrench Spanner Wrench 4C 8347 Bearing Retaining Nut 918F a e 4C 8502 Bearing Retaining Nut 918F IT18F pe Fammerenn PT 4C 8155 Locknut Spanner Wrench SMCS Code 4201 010 Model 143H and 163H Motor Graders with All Wheel Drive Warranty Six Months e Used to remove and install 51 1428 Locknut from front wheel spindle e Used with 3 4 inch square drive ratchet or torque wrench e Designed to fit inside wheel housing no other tool will properly remove and install this locknut without extensive damage to locknut and mating parts Reference Service Manual Module Continued 4 251 SI001 01911 JBaMOd Power Train Tools Wheel and Tire 4C 8155 Locknut Spanner Wrench Continued SMCS Code 4201 010 Model 143H and 163H Motor Graders with All Wheel Drive Warranty Six Months Square drive 3 4
108. 1 8 in NPT x 3 in T Tom fase Connector M12 x 1 5 Ext Thd x Comeet Engin SAE tT Connector M14 x 1 5 Ext Thd x 2 per Wee in SAE Int Thd T 7876 O ring Adapter 1 8 in 28 BSPP Ext Thd x 7 16 in SAE Int Thd Adapter 1 4 in 19 BSPP Ext Thd x 7 16 in SAE Int Thd Adapter 3 8 in 19 BSPP Ext Thd x 9 16 in SAE Int Thd Adapter 1 2 in 14 BSPP Ext Thd x 3 4 in SAE Int Thd mjo L CD 1 o LE ol N ow oO 1 oO oO GO Ke J 1907 J 7354 K 0360 ring ring LT V N co C3 N ive gt ojl ol o q a 3 Z Z G 5 CD ring Box Yellow Plastic for Fittings Adapter 7 16 in SAE Ext Thd x 1 4 in NPT Int Thd Adapter 9 16 in SAE Ext Thd x 1 4 in NPT Int Thd Adapter 3 4 in SAE Ext Tnd 2 x 1 2 in NPT Int Thd 1 2 in SAE Ext Thd 2 x 1 4 in NPT Int Thd ol D Be Ka LS oe ol N C3 N oO ol vu gt o N P oo co D ojl o d Q op qp N J y o o L L L o a d d d D oa gt SI001 01911 13M0d o V gt fo E oa GO E 2 V 0404 V 0405 V 0406 V 0407 onded Seal onded Seal ondedse I w co A N co oOo co CDI W onded Seal Adapter STR Quick Disconnect Valved Nipple 1 4 in NPT Ext Thd co 7 N co a o lt oo A N co ow V 3966 LS co a ol i 2 E g bam a Q Power Shift and Hydrostatic Transmission 4C 5560 Hose Assembly 4C 5561 Bulkhead F
109. 10 4250 015 4250 016 4267 017 FT0833 Clamp 3000 017 3000 017FR 3052 017 3150 015 3150 016 3150 017 3150 017FR 3150 017RE Model FT0947 Spring Compressor 657B 666B FT0833 Clamp D4D Tractor 920 and 930 Wheel Loaders 613 Tractor Scrapers Warranty None e FT0947 Spring Compressor used to clamp No 3 clutch piston when assembling 657B and 666B range transmissions 2 required e Used to hold piston when clutches are inverted when assembling power shift transmissions on D4D Tractors 920 and 930 Wheel Loaders and 613 Tractor Scrapers 2 required 1U 5481 Pressure Gauge Group 1U 5482 Pressure Adapter Group SMCS Code 1000 025 1000 082 1300 038 3000 035 3000 038 3000 081 3000 038 3000 038 3150 035 3150 038 4250 038 5050 038 7450 081 Model All Cat Power Shift Transmissions and Other Hydraulic Systems Warranty Six Months e Used to test all Cat power shift transmissions and other hydraulic systems e Both 1U 5481 and 1U 5482 required to replace discontin ued 6V 4160 Transmission Hydraulic Test Group e Improvements to 1U 5482 include increased number of fittings for usage on all applicable equipment and smaller diameter diagnostic hoses for easier handling Reference REGO00452 Power Shift Transmission Testing and Adjusting manual Description Form NEEG2220 Decal Form NEEG2224 Decal Form NEEG2222 Decal Adapter Case Inside Lid Form NEEG2221 Decal Description Pipe Elbow
110. 11 JBMOd 4 Handle 609 6 mm 24 in long Power Train Tools Final Drive FT1567 Drill Jig FT1675 Spacer SMCS Code 4050 023 Model 621B 623B 627B Tractors 627B Scrapers Warranty None e Used to modify earlier final drive axle housings to provide stronger design e FT1567 Drill Jig provides fixture for locating additional bolt holes in housings previously used to add bolt holes to front wheel spindles and bearing retainers on 992C Loaders e FT1675 Spacer not shown required to retain inner bearing if modification can be performed without removing wheel Reference SMHS6941 02 Special Instruction Seal Installers SMCS Code 4050 012 Model 120G 130G 12G 140G 14G 16G Motor Graders Warranty Six Months e Used to install lip type seal on final drive outer housing e Seal installers available in 4 different sizes e Proper tooling eases seal installation e Reduces seal damage by not striking seal directly e Installer designed with shoulder to assure installation force is distributed evenly to metal cage e Counterbore protects lip of seal during installation see illustration e All seal installers hardened to Re 37 42 for durability Par Number Used with 0 0 x1D x Thickness Weight 9U 6724 ITR AT mm 12 9 x 10 6 x 1 6 in 7 kg 15 43 Ib 9U 6725 859 x 295 x 41 mm 14 1 x 11 6 x 1 6 in 8 kg 17 64 Ib 9U 6726 6V 8384 Seal 457 x 394 x 41 mm 18 0 x 15 5 x 1 6 in 10 kg 22 05 Ib
111. 15 3258 016 Model D250E D300E D350E and D400E Series II 725 730 735 and 740 Articulated Dump Truck ADT Warranty Six Months 149 5168 Adjusting Ring Spanner Wrench 150 0361 Support Bracket Assembly Essential Tool SMCS Code 3258 015 3258 016 Model D250E D300E D350E and D400E Series II Articulated Dump Truck ADT Warranty Six Months e Used to hold pinion shaft in position 150 0361 Support Bracket during disassembly and assembly Pee ee e Bolts to bearing cap mounting face on differential carrier e Allows rotation of differential with pinion shaft held in place e Makes overhaul procedure easier and faster N Overall size 309 x 360 mm 12 2 x 14 2 in B 125 5723 Socket Wrench Assembly S SMCS Code 3254 010 Model 988F Wheel Loader 834B Wheel Tractor 836 Landfill Compactor Warranty Six Months 5 e Used to remove and install 8R 0052 Stake Nut on differential pinion shaft gt e Used with 3 4 inch square drive socket wrench Pa e Makes removal and installation of stake type pinion shaft nuts easier and T AES faster te Va XN Overall length 170 2 mm 6 70 in Hex opening 115 1 mm 4 53 in Hex depth 25 4 mm 1 00 in Square drive size 3 4 in 125 5723 Socket Wrench Assembly Power Train Tools Drive Line and Axle 268 2866 Spanner Socket Essential Tool SMCS Code 3254 010 Model RM350 Road Reclaimer Soil Stabilizer Warranty Six Months ae e Used to
112. 160M Disassembly and Assembly Service Manuals 317 5303 Measuring Plate Adjusting Nut Spanner Wrenches SMCS Code 3258 017RE Model G Series Motor Graders Warranty Six Months e Used to adjust differential in the vehicle e Each wrench fabricated by welding and adjusting nuts for bevel gear support bearings to length of thin wall pipe lugs of nuts thus serve as teeth for engaging spanner nuts which control support bearing preload and bevel gear backlash Power Train Tools Part Number Model FT1516 120G FT1517 12G 130G 140G FT1518 14G FT1519 149 5168 Adjusting Ring Spanner Wrench Essential Tool SMCS Code 3258 015 3258 016 16G Model D250E D300E D350E and D400E Series II 725 730 735 and 740 Articulated Dump Truck ADT Warranty Six Months Continued 4 98 e Used to turn adjusting ring to set bevel gear backlash engages holes in adjust ing ring e Used with 1 2 inch square drive wrench for versatility e Positive engagement reduces risk of damage to adjusting ring Plate thickness 12 7 mm 0 50 in Pin diameter 4 76 mm 0 188 in Pin 8E 8439 Pin orientation 120 Pin centerline diameter 150 0 mm 5 91 in Drive 1 2 in Fits 138 3624 Nut Model D300 D350 D400 730 735 740 Drive Line and Axle 149 5168 Adjusting Ring Spanner Wrench Continued Essential Tool SMCS Code 3258 0
113. 1664 Stud Remove Center Pin in Equalizer Bar FT1713 Wedge Group Remove Bogie Cartridge FT1714 FT1645 Wedge Group Spacer Remove Center Pin in Equalizer Bar Removal of Radiator Ground Pin Ft1651 Strap Group Support Roller Frame Bogies Special Tools for Track Type Tractors Recoil Spring Compressor SMCS Code 4185 017 0729 Model D8R Track Type Tractor Warranty Six Months s Used to align components of recoil spring group to ensure correct spring loca _ tion A gt kR e Used with other available tools to compress recoil spring lt x e Pilot has 2 diameter sizes to accommodate both recoil spring groups used on D8R Tractor e Makes removal and installation of spring groups easier and safer E Reference SENR8327 Disassembly and Assembly D8R Tractor Power Train i da Overall Pilot Pin Diameter Diameter Description Length Length plate pilot 133 9872 Pilot Assem 830 7 mm 285 mm 224 0mm 50mm 2 Steel bl 32 7 in 11 2 in 8 8 in in FT2649 Recoil Pilot SMCS Code 4185 017 0729 Model 583R Track Type Tractor Warranty None e Used to make removal and installation of undercarriage recoil springs easier and safer Used with other recoil spring removal tools specified in Service Manual e Designed specifically for 583R Reference SENR1811 Service Manual Disassembly and Assembly 583R Tractor Power Train Assembly drawing Item
114. 18 6539 Lip Seal Installer Essential Tool SMCS Code 3000 012 Model TH48 E80 Transmission Warranty Six Months a Used to install output lip seal on TH48 E80 Transmission Used with four 0S 1608 Bolts not included Seal installer and lip seal are placed on journal of flange and longer installer bolts draw seal into transmission Prevents misalignment and damage during installation Durable plastic construction a Reference NEHS0891 Tool Operating Manual Lip Type Seal Installers for Transmissions and Torque Convertors ascription 318 6539 Lip Seal Installer Torque Converter Divider and Retarder Torque Converter Divider and Retarder FT0501 Seal Driver SMCS Code 3100 012 Model All Wheel Tractor Scrapers Warranty None s Used to install carbon faced seals in hydraulic retarders e Material SAE 4140 steel FT0550 Test Plate SMCS Code 3133 036 Model Most Cat Models Warranty None e Used for bench testing torque converter relief valves SI001 01911 JIaMOd FT0901 Bracket SMCS Code 1006 010 1375 010 3001 029 3120 010 3159 017 3159 029 3258 017 4092 010 4101 017 4200 010 4208 017 4251 017 5056 010 5459 010 6068 010 7063 010 7150 010 Model 773 Truck Warranty None e Mount on torque divider and use FT0556 Hook to remove and install divider e Material SAE 1020 steel Power Train Tools Torque Converter Divider and Retarder FT0553 Adapter FT05
115. 198 7154 D350E3 D400E2 198 7155 1 All these seal groups are discontinued SI001 01911 13MO0d Power Train Tools Final Drive 4C 4907 Installer SMCS Code 4050 016 Model 994 Loader Warranty Six Months N Used in installation of large 864 mm 34 in diameter Duo Cone seals of final es TT s Holds seal face parallel to and correct distance from housing face Reference SEHS8364 01 Special Instruction Duo Cone Seal Installers SMCS Code 4050 017 Model 315 320 320B 322 and 322B Excavators 126 3994 B Series Gen III 173 6703 Warranty Six Months e Used to install Duo Cone seal groups in final drives e For longest service life 2 steel rings with their mating surfaces must be posi tioned parallel to each other most seal failures result from incorrect installa tion many times caused by using improper installation tools e Prevents toric seal from rolling or twisting making installation faster and easier rubber toric rings hold steel rings parallel and concentric while maintaining correct face contact pressure Gp Reference SEHS8364 Special Instruction Assembly and Installation of Duo Cone Seals Tool Usage and Seal Identification Chart Component Seal Group Toric Section Seal Ring OD Duo Cone Model Us Diameter Seal Installer age Final Drive 096 8039 12 7 mm 32 80 mm 126 3994 315 320 114 1497 0 50 in 12 9 in 320B 322 322B Final Drive 125 5538 12 7 mm 33 80 mm 1
116. 200 038 5050 038 Model 943 953 963 973 Warranty Six Months e Replaces 6V 3015 Test Group e Used during troubleshooting of transmission e Pressures can be checked at 12 locations in hydrostatic drive system Reference Service Manuals Descinin aa Tool Box er R 2P Holder Block Block not shown a T aul Y Power Train Tools 6V Bar Group 3024 TOR Sage Pressure ES z T 0861 Gauge Pressure 60 000 kPa 8700 PSI T 0855 Gauge Pressure 4 000 kPa 580 PSI Pressure Test Valve 1 4 in Valved External Nipple 1 4 18 NPTF external in NPT Search Power Shift and Hydrostatic Transmission Tools for Adjusting Mechanical Valve Linkage SMCS Code 3000 011 Model 943 953 963 973 Warranty Six Months e Used to move underspeed valve to maximum height for linkage adjustment Item Description 7 ja T Panno Raam S asher 6V 3085 Fixture Assembly e Used to position underspeed linkage 6V 3085 Fixture Assembly when centering pilot valve 6V 2155 Protractor Group PartNo Description Oty N Used to determine center and full speed forward and reverse posi tions of servo valve Protractor 1 6V 2155 Protractor Group Service Repair Parts for 6V 2155 K 6881 Screw B 4276 Flat Washer 2 L E Support 2 SI001 01911 JBMOd 6V 2060 Synchronizing Adjustment Bar e Used with 88 2328 Indicator Group to synchronize right and left servo valves Description
117. 24 Used to filter oil in 300 Ipm 80 gpm to 450 Ipm 120 gpm applications Attaches to a variety of filtering tools using either pipe threads or 4 bolt flanges Can be permanently attached to system vehicle or fitted with currently avail able quick disconnect fittings Made of lightweight cast aluminum for strength and durability Some filter heads have visual dirty element indicator to show when to change element Typical uses 188 3242 HD Air Filter Cart 127 8781 Filter Cart 110 Volt 60 Hz 169 7159 Filter Cart 220 Volt 50 Hz 174 9158 Compressed Air Filter Cart Search Power Shift and Hydrostatic Transmission 1 2 and 4 Filter Heads Continued SMCS Code 5068 Model Cat Hydraulic System or Vehicle Warranty Six Months PartNo Bypass Pressure Working Pressure Maximum Flow Pos Indicator IHHL IH HET RE 1 0 gpm a SU T THT ivamNPT voi IHH PSI 0A HET R IER OG R 19 o o ZATA 19U 5970 comes as a complete assembly with four 9U 5870 Elements 25 micron Filter Head Elements Filter Elements for 1 2 and 4 Filter Heads single head shown Elements fit heads of 5 1 in diameter and 1 1 2 in 12 thd ominai Micron Rating Media Material Dirt Holding Capacity Height Part Number C G H idm EEE BS G GTI E O U Static 2 226 ok G HT O U GT fa grok G T O J U GTH ET A a U S U mesh f G ETLE O 9U 6707 Spin on Thread Adapter Warranty Six Months e Can be used with 129 54 mm 5 10
118. 26 and 28 88 21 and 23 Service Manual Form Cat Part No Description Supplier Part Number HENR4057 Page No Illus No a cz Prb TRIO 1318 87 18 3 jermo Spanner 5870 655 004 aeo o 1U 5838 Centering Disc 5870 912 001 11 11 12 13 39 118 ee Se 120 E 11 100 70 C eee tea Pater E Sd a SL S a 5 49 era C sara 120 85 1 1 96 54 100 70 UR e C E E CL 1 Only required for front axle final drive Service Tools for Disassembly and Assembly of 206 212 Steering SI001 01911 JBMOd Service Tools for Disassembly and Assembly of 206 212 Steering Item Description Supplier PartNo Service Manual Form HENR4057 1 j Page No lllus No pe Drift 5870 345 051 108 7 114 32 l d Installer 5870 345 057 1108 7 114 32 f A 3 tU 4 3 VW 2 Continued 4 269 Service Tools for Wheel Type Excavators Service Tools for Disassembly and Assembly of 206 212 Steering Continued Service Tools for Disassembly and Assembly of 206 212 Steering Service Manual Form Cat Part No Description Supplier Part Number HENR4057 Page No Illus No ir Installer TSTST 115 38 Service Tools for Disassembly and Assembly of 206 212 Transmission 8 9 Be 1 J ar G l i 6 7 Service Tools for Disassembly and Assembly of 206 212 Transmission 14 hey 12 Item Description Supplier Part No Service Manual Form HENR4057 Page No lllus No Driver 15 5870 055
119. 3 173 6703 Gen Ill 0 50 in in Final Drive 8E 6327 12 7 mm 57 79 cm 9U 5691 375 0 50 in 22 75 in Final Drive 109 5730 16 0 mm 48 00 cm 131 3345 5130B 0 62 in 18 9 in FT2770 Leak Test Tooling SMCS Code 4052 034 Model 375 385B and 5090B Excavators with SMR Final Drive Seals Warranty None e Used to test sealing capability of SMR final drive seal after rebuild NOTE Do not exceed 103 kPa 15 PSI during final drive leak test Final Drive 161 4350 Duo Cone Seal Installation Kit Essential Tool SMCS Code 4050 016 Model 312 and 312B Excavators Grenoble Version and 460 465 480 and 485 Lexion Combines Warranty Six Months e Used to install Duo Cone seals in final drive assemblies e Also used to install Duo Cone seals when recommended installer is not avail able an excellent addition to every service truck e Cord stock acts as a spacer to prevent toric seal from rolling or twisting during seal installation e Offers a less expensive alternative to rigid seal installers when servicing com ponents that rarely need repair e Cord stock material Buna N e Cord stock length 6 1 m 20 ft References RENR1113 312B Excavator Machine System Disassembly and Assembly SENR6139 311 and 312 Excavator Machine System Disassembly and Assembly RENR1645 460 and 465 RENR1708 480 and 485 NOTE Be sure to always check assembled height of Duo Cone seals in at least four places 90
120. 3 Truck also pre EMS 769 Trucks Battery Lead Wire Black Ground Adapter Assembly Receptacle Adapter Cable Assembly 10 pin to 16 pin Plug Adapter Cable Assembly 10 pin to 16 pin Jumper Wire Assembly Test Prod Battery Lead Wire Red Circuit Tester tem Part Not JDeseripton Detail S O 1U 2863 Overlay 657A 666A 7 pin 10 pin 666B Rear Engine Electric Start 16 pin Over lays are imprinted on both sides to cover the 666B with electric start rear engine also 8 18 9832 Wire Assembiy Jumper SSCSCSCSCSCSCSCSCCCCCCC C r o me e HT C 21 LT oho AJ part numbers in the table have a six month warranty SI001 01911 JBMOd FT0834 Clutch Testing Nozzle SMCS Code 1451 017 3000 017 3150 016 3150 017 3150 017RE 4256 017 Model D4D Tractor 920 and 930 Traxcavators and 613 Tractor Scraper Warranty None e Used on power shift transmissions to make operational check of each clutch or test seals such as those on input shaft E Power Train Tools Power Shift and Hydrostatic Transmission FT1387 Test Fitting SMCS Code 3050 012 3050 025 Model All G Series Motor Graders Warranty None e Used with 5P 6225 Test Group to obtain directional clutch pressure 2 required LEN N Installed in manifold of directional clutch cover 6V 4074 Nut Spanner Wrench 6V 4070 Nut Spanner Wrench SMCS Code 3150 017 3258 017 4109 017 4208 010 7051 029 7054 0
121. 4 Air Service Connection Assembly SMCS Code 4203 045 Model 436 Warranty Six Months e Usedto inflate all pneumatic tires item Part Number used on Cat equipment as well as 75 9394 Air Service automotive tires Connection As e Has quick disconnect air chuck and ca sembly hand valve for control of air flow T p L be g for servicing tires where theres a L Clip on Chuck clearance problem between stem and rim e 1P 3552 Extension also required Wheel and Tire 1P 3552 Tire Valve Extension SMCS Code 4200 036 Model Most Cat Models Warranty Six Months Part Number N Used where there s a clearance 1P 3552 Tire Valve Exten problem between stem and rim sion 5F 9999 Adapter SMCS Code 4200 036 Model Most Cat Models Warranty Six Months cold EL gt 5F 9999 thread to standard when necessary S b to use standard automotive equip ment to inflate earthmoving tires with jumbo size valves 178 3832 Tank Valve Essential Tool SMCS Code 4200 Model PS 150B PS 200B PS 360B Pneumatic Compactors Warranty Six Months e Used to check and set high and low pressure regulator settings for air on the run systems e Used with 3B 7764 Reducing Bushing e Must be used to set high low pressures after replacing pressure regulator switch s Easily connects to air on the run tank e Equipped with standard valve core and sealing cap Reference KENR2721 Service Manual Supplement f
122. 433 in Height of bearing cone 25 0 mm 0 984 in FT2562 Centering Plate Item 2 Make from 4C 4061 Service Tools for Wheel Type Excavators 268 8781 Grab Sleeve 282 4325 Grab Sleeve Essential Tool SMCS Code 4054 010 Model M300C Update Axles MT E3050 3060 MT E3070 Warranty Six Months e Used to easily remove differential carrier bearings without damage e Used with 8T 0979 Basic Set Bearing Removal Tooling Reference RENR7011 M318C MH M322C M322C Material Handler Disassembly and Assembly Manual Grab Sleeve Grab Sleeve Tie Rod Separator Group Essential Tool SMCS Code 4318 011 4329 011 M315C M316C M318C M318C MH M318D M322C MH and M322D Wheel Type Excavators 24M Motor Grader Warranty Six Months e Used to remove and separate tie rod ends without damage to taped bore N Used with a 7 8 inch socket hex end of screw assembly e Steel ball in end of screw assembly locates tool on tie rod and rotates to lessen friction as pressure is applied e Made of heavy duty steel for long service life e 267 7513 Separator Group is used on M315C M316C M318C M318C MH and M322C MH Wheel Type Excavators e 329 4995 Separator Group is used on M318D and M322D Wheel Type Excava tors and M24 Motor Grader References RENR8618 M315C Wheeled Excavator Power Train Disassembly and Assembly RENR8621 M316C Wheeled Excavator Power Train Disassembly and Assembly RENR8622 M318C and M322C Wheeled E
123. 5 017 Model 797 Off Highway Trucks Warranty Six Months e Used to remove and install 152 5572 Cylinder Pin and 156 8136 Ball Stud Pin when servicing steering linkage keeps pin or ball stud from turning e Used with 1 inch square drive wrench e Provides pins that accurately fit reaction holes e _ Heat treated for strength and long wear life Center Distance Between Pins 176 6537 Cylinder Pin Spanner Wrench 68 mm 2 677 in 176 6538 Ball Stud Spanner Wrench 36 mm 1 417 in Service Tools for 797 Off Highway Trucks 203 5430 Modified Socket 55 mm Essential Tool SMCS Code 4305 010 Model 797 Off Highway Trucks Warranty Six Months N Used to remove and install steering arm bolts M36 bolt with 55 mm hex head e Used with 1 inch square drive pneumatic or hydraulic wrench e Modified to fit limited clearance of steering arm OE oF N 6 point deep well socket with black industrial finish FAES A e Rugged design works with impact wrench nett he Reference f Zw NI RENR2037 Service Manual Disassembly and Assembly LS Y At Outside diameter 82 5 mm 3 25 in Y Le Overall length 11 11 cm 4 38 in ga A a Cut down diameter 74 mm 2 9 in Cut down length from end 25 0 mm 0 98 in Square drive 1in Socket depth 38 1 mm 1 50 in 160 1831 Lifting Adapter Group Essential Tool SMCS Code 3258 010 4050 10 Model 797 Off Highway Trucks Warranty Six Months e Used to remove and
124. 5 1895 Load Cell Sensor Essential Tool SMCS Code 4056 524 Model 777 through 797 Off Highway Trucks Warranty One Year European Union compliant CE marked e Used to annually check all 10 bearing preload adjusters e Used with McMaster Carr 98870A2651 Steel Machine Key and 3088A4571 Steel Shim s 4load cell sensors 10 steel machine keys and 10 steel shims are packaged with calibration group s Portable easy to use e All parts fit into a 4C 9656 Pelican Case for safe storage Reference NEHS0905 245 1893 Calibration Group Used to Calibrate the Bearing Preload Adjusters for Off Highway Trucks Service part 245 1895 Load Cell Sensor Inputs 4X strain gauge input card for unampli fied load cells Field selectable voltage 5 5 10 10 V DC RS 232 Summing Function 16 character dual line vacuum fluores cent split screen displays 100 230 VAC miniature load cell with signature cali bration module 4535 kg 10 000 Ib per sensor 2 m 6 5 ft Outputs Range Cable length 245 1895 Load Cell Sensor 245 1893 Calibration Group Models for 245 1893 Calibration Group Used to Calibrate Front and Rear Wheel Bearing Preload Adjusters Final Drive 245 1895 S Model Front Rear 200 4529 193 4121 200 4532 193 4122 200 4532 193 4123 200 4532 193 4124 200 4533 193 4125 SI001 01911 JBaMOd Power Train Tools
125. 51 8641 Seal 190 6106 Guide Seal Align Helps prevent damage while install mant ing differential spiral bevel pinion j shaft seal e _ Heat treated for added durability and long tool life SI001 01911 J8aMOd Power Train Tools Service Tools for 797 Off Highway Trucks 195 3175 Front Wheel Bearing Handler Essential Tool SMCS Code 3258 010 Model 797 Off Highway Trucks Warranty Six Months d manr e Used to lift front wheel bearing and differential bearing e Provides proper balance during installation and removal e Designed for easy use with bearing heating equipment e Reduces possibility of damaging bearings Reference RENR2036 Service Manual Power Train Disassembly and Assembly Use 171 4745 Front Wheel Bearing Overall size 550 x 680 x 750 mm 22 x 27 x 30 in Weight 90 kg 42 Ib 194 6226 Gauge Group Essential Tool SMCS Code 4050 010 4080 4205 and 4208 Model 797 Off Highway Trucks Warranty Six Months e Used to measure backlash on pinion bevel gear Used with 7H 1940 Universal Attachment 90 degrees and 3S 3268 Tip Clamps onto differential casting to provide a stable mount Provides more reliable readings over using an indicator with a magnetic base Allows better positioning of indicator tip indicator tip should be perpendicular to tooth face at heel of gear fem PartNumber Description weaa5 J age Group T Service Tools for
126. 5126 Transfer Box Bracket Assembly Continued SMCS Code 3159 010 Model D350D and D400D Articulated Dump Truck or Trucks having discontinued 7U 7490 or discontinued 7U 6042 Gear Case Warranty Six Months Description Minimum Pick Up Maximum Lift Height Height Transmission Jack 140 mm 5 5 in 708 mm 27 8 in an Part Number Desorption 19 5126 Bracket Assembly 9U 6802 Bracket SMCS Code 3287 010 Model D20D D25C D25D D30C D30D D35C D35HP D40D D250B D250D D300B D300D D350C D350D D400 D400D Articulated Dump Trucks Warranty Six Months Used to remove and install interaxle differential from transfer gear group Used with 1U 7505 Jack Allows servicing of differential in frame after wheels and front axle have been removed Significantly reduces installation and removal time Eliminates need to remove transmission and gear box to service interaxle dif ferential Removal and installation of the 61 kg 135 Ib differential is very difficult without using the 9U 6802 Bracket Will accommodate two different yoke sizes 7c and 8 5c that are used on above models Constructed of 63 5 mm 2 50 in square tubing with 6 35 mm 0 25 in wall thick ness Bracket has 242 x 305 mm 9 5 x 12 0 in mounting plate which fits either jack Other end consists of a plate that bolts onto a 7c or 8 5c yoke on interaxle dif ferential e Weight 9 kg 20 Ib Reference SENR8226 Service Manual D20D D250D Ka PartNumber I
127. 54 Adapter SMCS Code 3100 016 3100 017 Model D8H D9G D7E 571 572 583 594 Warranty None l e Required to obtain torque reading on turbine retaining spanner nut on torque P N converters eee Model 1 DBH D9G 583 594 D7E 571 572 FT0943 Ring Compressor SMCS Code 3102 012 Model 657B 666B Scrapers Warranty None e Used to protect piston ring when installing scraper torque converter clutch e Material steel strapping FT0558 Lift Bracket SMCS Code 3252 010 Model D10N D11N 824 834 Warranty None e Used to remove torque dividers N Material 50 8 x 50 8 x 9 525 mm 2 x 2 x 3 8 in angle Torque Converter Divider and Retarder FT0555 Adapter SMCS Code 3113 011 Model 769 Truc Warranty None e Used with FT0515 Lifting Beam and FT0516 Lifting Arm to remove torque divider e Material SAE 1020 steel FT1065 Output Gear Spanner Wrench SMCS Code 3150 017 Model 528 Warranty None e Used to disassemble and assemble torque converter output gear e Material SAE 1018 steel FT0552 Thickness Gauge SMCS Code 3112 025 Model Wheel Tractor Scrapers 769 Trucks No 16 Motor Graders Warranty None e Used to check adjustment of torque divider shift governor e Material mild steel SI001 01911 J8aMOd 2 E iam z Q Torque Converter Divider and Retarder 143 5454 Lifting Bracket SMCS Code 1003 010 3101 010 Model 776 777 7
128. 61C Sleeve Assembly 100 ton Final Drive Bearing Support removal and installation D8H 583H also Sprocket removal D9 DD9G Sleeve 70 ton Sleeve 70 ton Final Drive Support removal early D9 Spacer Assembly 70 ton Plug 70 ton Spacer Assembly 70 ton Sprocket Hub Inner Bearing removal D5 Sleeve 70 ton Plate Carrier installation D9G Sleeve Assembly 100 ton Sprocket removal D7E Sleeve Assembly 100 ton Final Drive Support installation D9 Tractors Sleeve 70 ton Final drive bearing installation D2 D3 931 final drive gear removal D2 replaces discon tinued 5F 9897 Puller Final Drive Support removal D8H Adapter Adapter Adapter Sprocket installation D7E D7F early 983 572E Sprocket removal 977K Installer Sprocket installation later 983 Continued Yoke Tandem Drive Sprocket re moval early No 12 Final Drive Final Drive Sprocket Gear and Support Removal Tools Continued 5 8 9 x 6 12 A A Bee Pen ao Sh E a IAA ARILI Final Drive Sprocket Gear and Support Removal Tools Part Num ber Description U emae Adapter Assembly T00ton STE Puller Sleeve Assembiy_ T00 ton 5 maa ffe fion Oton OO ton is_fawrsoio a RT Iet __ Srocketinstallation D4 DAC DAD OH 951 D5 HRH IE Sprocket and Final Drive Unit removal D7E Not Shown wae Sing a p
129. 63H Motor Graders Warranty Six Months e Used to support rear of engine during and after trans mission removal brackets serve as temporary engine supports since transmission contains rear engine trans mission mounts e Brackets attach to rear of engine as shown in photo e Brackets have adjustable square head set screws which allow rear of engine to be raised or lowered helps align transmission during installation e Square head setscrew 2H 3897 e Full nut 4K 0367 Power Train Tools Reference for Engine Support Bracket Assemblies Service Manual Module bly left side 3306 Engine 160H and 163H Motor Graders bly right side 3306 Engine 160H and 163H Motor Graders Search Power Shift and Hydrostatic Transmission 209 8351 Engine Support Assembly SMCS Code 1154 3030 010 Model 120H Serial ALZ 135H Serial AMX 12H Serial AMZ 140H Serial APM 143H Serial APN 160H Serial ASD 163H Serial ARL 14H Serial ASE 16H Serial ATS Warranty Six Months e Used to support rear of engine during removal and installation of transmission gt required since transmission contains rear engine transmission mounts e e Versatile tool works on all motor grader models with emissions update TO except 24H AN e Bracket bolts to flywheel housing mounting bolts not included e Adjustable bolt and locknut allows rear engine height adjustment during trans mission installation helps with alignment e 2r
130. 65 Ag Tractors Warranty Six Months AON Correctly remove and install trans BF E mission clutch shaft spring retainers ZN 9478 Locknut on all final drives P drive assembly 224 8958 Sy Power Train Tools 6V 4050 Shift Analyzer Discontinued Service Parts Available e Discontinued and replaced by 1U 7446 Transmission Shift Analyzer Group Reference SEHS7918 Special Instructions Description SEES5662 Title Decal SEES5563 Instruction Decal Liner Switch Test Adapter All part numbers in the table have a six monthwarranty Power Shift and Hydrostatic Transmission FT2233 Transmission Control Valve Support SMCS Code 3205 010 Model H and L Series Track Type Tractors Warranty None e Removal and installation of control valve on H and L Series Track Type Tractors can be difficult with transmission in chassis FT2233 Transmission Valve Support makes this operation easier by providing a platform to slide control valve onto when removing it from transmission e Once control valve is on FT2233 it can be easily lifted away from tractor s For installation control valve can be lifted onto FT2233 and slid back into posi tion inside transmission e Support bolts to bottom of transmission cover opening guide bar aligns control valve in position for installation and adjusts to accommodate smaller D4H and D5H control valves angle irons stiffen plate and prevent control valve from sl
131. 77 Model D4E IT28 926E 6V 4074 16G and 14G 6V 4070 12G Warranty Six Months N Used to remove and install trans Part Number mission input gear retainer nut in 6V 4070 Nut Spanner N Either former or later improved lt wrenches can be used 6V 4074 Nut Spanner Wrench 6V 4074 6V 4070 153 8963 Threaded Adapter Essential Tool SMCS Code 3001 015 Model TH103 Telehandler Warranty Six Months e Used to remove oil baffle plate from transmission e Used with standard 5P 0074 Slide Hammer Puller e Also used for other general purpose pulling applications Reference SENR1242 Disassembly and Assembly TH103 Telehandler Transmission Capacity 1814 4 kg 2 tons Male thread 5 16 18 Female thread 5 8 18 Hex size 25 4 mm 1 00 in Overall length 57 2 mm 2 25 in 153 8963 Threaded Adapter Power Shift and Hydrostatic Transmission FT1681 Motor Support SMCS Code 4351 015 4351 016 Model 973 Warranty None e Used for assembling track motors e Bearing adjustment procedure requires rotating torque of drive plate to be Ba checked while bearing retaining locknut is being tightened ge Ka e FT1681 Support and FT1549 Fixture are used to hold drive plate while housing E q w instead of drive plate is rotated Part No Description FT1532 Spanner Socket FT1549 Fixture FT 1681 Motor Support FT0822 Pinion Shaft Bearing Race Adapter SMCS Code 3000 011
132. 77B 785 Warranty Six Months European Union compliant CE marked e Replaces 5P 7376 Lifting Bracket e Used with 143 5455 Lifting Bracket to remove and install 6P 1814 Torque Con verter N For convenience of dealers 5P 7376 Bracket replaced FT1323 Lifting Bracket dealers who fabricated bracket in accordance with FT1323 drawing may con tinue to use it Safe working load 999 kg 2200 Ib Grade 8 bolt used to fasten bracket to 143 5455 Bracket Part Number Description 143 5454 Lifting Bracket 208 0810 Seal Installer Essential Tool SMCS Code 3001 3075 3101 3159 3253 Model 789 and 793C Off Highway Truck Transmission and Torque Converter 990 and 992 Wheel Loader Transmission Output and Axle Housing 994 Wheel Loader Torque Converter and Axle Housing 740 Articulated Truck Output Transfer Gear D11R Track Type Tractor Torque Converter Warranty Six Months p Used to install the lip seals in various components by using the tool and ma rd T chine yoke and bolt to draw the lip seal into the cage assembly A Made of durable plastic to keep yoke surface free of scratches and dents during installation of the lip seal Makes seal installation faster and easier by allowing the repair to be done in chassis de J References Z Service Magazine Article 3250 0013 2001 NEHS0891 Tool Operating Manual Par Number T 208 0810 Seal Installer Lip Seal Installers for Off Highway Truck Torque Converters and Transmissions
133. 80 in 9 02 mm 0 36 in 6 50 mm 0 25 in FT0554 Hex nut FT 1846 1 2 in square FT1847 1 2 in square FT 1848 1 2 in square FT1931 1 1 2 in square 3 4 in square FT2929 20 9877 25 4634 25 9787 26 6608 26 6609 26 6901 27 8463 27 8464 29 3253 29 3254 40 1770 40 1833 40 3073 41 3255 47 3508 52 7159 54 6179 61 8957 74 9465 Continued 4 192 Dive 7 15 55 cm 6 12 in 64 90 mm 2 56 in 47 62 mm 1 87 in 13 70 cm 5 39 in 15 55 cm 6 12 in 85 66 mm 3 37 in 4 5 SOs abn SasO mM RS HT RSE TT Clearance Diameter inside Key Diameter Key Width 5032 mm 9B in SOOO mm a6 mn B36 mm OS 73 00 mm 2 87 in 4 30 mm 0 56 in 9 05 mm 0 75 in 35 mm 0 25 in 5 50 mm 1 00 in 5 50 mm 1 00 in 52 mm 0 37 in 52 mm 0 37 in 20 mm 0 36 in 35 mm 0 29 in 0 mm 0 14 in 75 mm 0 19 in 6 90 mm 0 67 in 02 mm 0 24 in 1 00 mm 0 43 in Final Drive Spanner Wrench Internal Slotted Continued o of Keys learance Diameter ey Width 30 mm 0 297 86 mm 028i i 76 20 mm 3 00 in 0 70 mm 0 42 in Xn Ci 84 7409 23 62 cm 9 30 in 6 00 mm 0 63 in 1P 2381 1 2 in square Double 4 and 4 40 49 mm 1 59 in 52 32 mm 2 06 in U 6230 3 4 in square 16 i 40 49 mm 1 59 in 47 75 mm 1 88 in 00mm 035i ECE a mm OZ mm 079i Ts 100mm Hai O53 150 mm OAT 07 0757 1 2 in square 60 50 mm 2 38 in 00 mm 0 24 in 1
134. 80C 988B Wheel Loaders 1U 6691 or 5 5 in stake nut on 992C Wheel Loaders 49Z 1093 Up 1U 6692 or 5 75 in stake nut on 992C Wheel Loaders 49Z1 49Z 1092 292 4949 For 4 5 8 in 201 8481 Stake Nut on 120 140 160M Monarch Motorgraders 317 3804 Spanner Wrench Essential Tool SMCS Code 5058 017 Model 120M 140M 160M Monarch Motor Graders Warranty Six Months Used to remove spanner nut located inside 287 1893 All Wheel Drive Piston Mo tor nut is part of 312 5544 Flushing Valve Assembly Used with 1 1 2 inch wrench or socket Allows easy removal and installation of nut Nut is installed with thread lock which increases difficulty of removal without proper tooling e Also allows proper torque to be applied during assembly Reference Disassembly and Assembly Manuals AWD Motor Graders 317 3804 Spanner Wrench Drive Line and Axle 317 5303 Measuring Plate Essential Tool SMCS Code 5058 017 5058 082 5058 550 5058 0577 Model 120M 140M and 160M Monarch Motor Graders Warranty Six Months e Used to disassemble and assemble 287 1893 All Wheel Drive Piston Motor Compression Function e Used as a compression plate i e Attaches with four bolts to compress piston into pump during disassembly and assembly Measuring Function e Used as a measuring plate during assembly e Measurements taken from plate to top of pump oil tubes e Provides essential oil tube shim calculations for proper pump assembly Reference 120M 140M
135. 9 0476 3 4 in square 30 mm 0 29 in 20 8428 Handle 69 85 mm 2 75 in 20 8430 47 63 mm 1 88 in 24 8958 1 in square 1 90 mm 0 47 in 25 4125 3 4 in square 10 16 cm 4 00 in 02 mm 0 36 in 30 7923 3 4 in square 12 15 cm 4 78 in 0 50 mm 0 41 in S 10 mm 0387 T mmo 165A 700mm 0397 BT 7 center 74 9468 3 4 in square 7H 626 T 1 1 of f f ol sy S co tez 3 3 S o EA fo 5 C to GB 3 3 S a D E gt A el f f T oo A alol I BT oo ow Z 3 3 So E co SB SI001 01911 JBMOd 8 30 cm 11 14 in 27 15 cm 10 69 in 57 mm 0 18 in S 53 93 mm 2 12 in 49 08 mm 1 93 in j 18 i co 12 70 cm 5 00 in 1 90 cm 4 68 in 00 mm 0 315 in 10 58 cm 4 163 in 99 00 mm 3 90 in 38 mm 0 291 in 7 i T i Smm 03T E I 10 i OH 5000 C5500 C60 CS CS LS C 9439 1 2 in square P 4727 Chain Wrench P 4756 1 2 in square P 4770 1 2 in square P 7323 3 4 in square F 3011 Bar Drive F 3013 Bar Drive V 2065 3 4 in square E EE vaT S n vaoa LO G S AOT vne 100 397A 50mm 037A 57 15 mm 2 25 in 16 mm 0 20 in si 66 68 mm 2 63 in 80 mm 0 19 in 0m 0257 Rss S R 5B mM Oz amea Wan 0A 28 mm OT a 725 mn 048 SH G G G co Continued 4 193 Final Drive Spanner Wrench Internal Slotted Continued nside Key Diameter 85 72 mm 3 37 in 6 80 mm 3 42 in 5 90 mm 0 23 in o of Keys V 7920 F 1929 T 2838 T 2839
136. 9816 Seal Driver used to install shaft seals into rear of differential housing Transmission Tooling e 135 9817 Hook Spanner used to remove spanner nuts from spur gear drive as sembly 137 7551 Spanner Nut Retainer Group used to retain lower spanner nut while tightening upper spanner nut e 137 7552 Measuring Pin is used to adjust multi disk clutch group Reference SENR8944 Disassembly and Assembly M312 Excavator Power Train Power Train Tools Continued 4 284 Service Tools for Wheel Type Excavators Service Tools for M312 Wheeled Excavator Continued SMCS Code 4318 010 4055 010 4255 010 4054 010 4321 010 4253 010 3278 010 4266 010 3150 015 3150 016 3258 RE 016 Model M312 Wheeled Excavators Warranty Six Months Transmission Tooling 135 9817 Hook Spanner Item 1 Outside diameter 69 72 mm 2 745 in Tooth inside diameter 54 94 mm 2 163 in Tooth width 7 16 mm 0 282 in Tooth height 12 37 mm 0 487 in Number of teeth 6 Hex size 30 mm 137 7551 Spanner Nut Retainer Group Item 2 137 7552 Measuring Pin Item 3 Flange outside diameter 13 80 cm 5 433 in Hub outside diameter 99 8 mm 3 929 in Shaft outside diameter 49 5 mm 1 949 in Shaft length 12 30 cm 4 843 in Hub thickness 14 0 mm 0 551 in Top plate thickness Top plate outside diameter 11 40 cm 4 49 in Differential Tooling
137. Assembly Sprocket Shaft Removal and Installation Tools SMCS Code 4050 010 4050 017 Model Refer to photo callouts Warranty Six Months 15 5 x 4 0 38 1 x 101 6 Slot Both Sides te L 108 Description Tonnage Ca pacity Use Hydraulic service tool attachments used for sprocket shaft removal and installa tion on various models as indicated NOTE gt Use of tool is limited to the cylinder of that tonnage i e 9S 8900 Cylinder Group for 70 ton applications and 9S 8901 Cylinder Group for 100 ton applications Puller Group 70 ton Sprocket shaft removal Plate 100 ton Sprocket shaft removal Later D8H D9G later 583H 594 Disc 70 ton Sprocket shaft installation D7F early D8H early D9 Plate 100 ton Sprocket shaft installation Later D8H D8K D9G DSH later 583H 583K 594 Tonnage Description Capacity D5 D6B DEC D7E D7F D7G 561 955 977 ton fr 1430 Sleeve modify earlier sleeves as e A Sprocket shaft removal 4 1M 6766 Four required for sprocket shaft installation Early D8H early D9 g 5P 2677 eee Sprocket shaft removal 5P 2678 Stud 4 100 ton 594 a 2J 3505 Sprocket shaft installation r pa p p p GH Continued 4 170 Later D8H D8K D9G DSH later 583H 583K 594 Later DBH D8K D9G DSH later 583H 583K Later DBH D8K D9G DH later 583H 583K 594 Final Drive Sprocket
138. Axle Repair Tooling Continued Essential Tool SMCS Code 3258 025 Model 416D 420D 424D 428D 430D 432D 435D 442D Backhoe Loaders TH210 TH215 TH350B and TH360B Telehandlers Warranty Six Months tem PartNo Description __ UsedonModels fse SSCS 235 2785 Pinion Wrench 416D 420D 424D 428D 430D Set Pinion and shim height 432D 435D 442D Backhoe Loader Front Axle Special 90 Gear Reducer Tools SMCS Code 3250 017 Model CS553 and CP553 Vibratory Soil Compactors Warranty Six Months 4 e Special tools required to correctly disassemble and assemble 90 gear reducer KELR2135 Service Manual CP553 Vibratory Soil Compactors Padded Drum 3 6 2 J 6 Description Use Profiled Pin Removal and Installation 5 drive pinion slotted nut Centering Plate 2 Adjust gears and bearings Lan References KELR2134 Service Manual CS553 Vibratory Soil Compactors Smooth Drum _ 4 Description 4C 5500 Hook Spanner pS n and Installation drive pinion slotted nut 4C 4059 Plate Centering 2 Adjust gears and bearings 10 5933 Seal Installer Install Duo cone seals 10 5847 Measuring Shaft Adjust gears and bearings 4C 6487 Extractor Ring 4C 6488 Spacer SMCS Code 3283 011 Model 416 426 428 436 Warranty Six Months e Used to remove tapered roller bear E ings T are EE S e 4C 6487 Z6 l a H ic gaea y e Bearings set backlash on crown wheel and are preloaded to
139. Be 1o a EEE 4C 4170 Lifting Bracket SMCS Code 3100 010 3150 010 Model D25C D30C D35C D350C Warranty Six Months e Used to remove and install transmission and transfer drive e Used in disassembly and assembly of drive line components on articulated dump trucks e Save time and effort formerly available as fabricated tools e mprove efficiency and quality of component removal and installation Reference SENR8190 Service Manual Disassembly and Assembly 4C 4170 Lifting Bracket Drive Line and Axle 143 7597 Lifting Bracket 24H SMCS Code 3258 010 Model 24H Motorgrader Warranty Six Months European Union compliant CE marked e Used to remove differential assembly from machine without removing axle and tandems makes removal and installation of differential assembly easier and E f Af x ay safer a A S e Used with 142 6893 Hook Assembly i re O i e Using bracket and hook keeps differential assembly level and aligned with mat E s ing components NO Overall size 270 x 325 x 25 4 mm 10 6 x 12 8 x 1 00 in h am Hole diameter 26 mm 1 0 in Load lift capacity 1010 kg 2225 Ib Part Number 43 7597 Lifting Bracket 24H 5P 6153 Pinion Nut Spanner Wrench SMCS Code 3150 017 3258 017 4072 010 Model 120G 130G 16G 988B 613 941 951 955K and 955L Tractor Loader D4D Tractors Warranty Six Months Used for turning pinion bearing adjustment nut when adjusting differential
140. Cat Models Warranty None e Power operated stand developed for disassembly and assembly of steering clutches E e Can be equipped for hydraulic or air actuation d L e Capable of handling all current and non current steering E clutches e Two special features of stand are inner and outer steering clutch disc aligners Continued L rag e Prints and Bill of Material provide all information needed d Stand for fabricating either pneumatic or hydraulic versions in A the dealer shop Pneumatic stand uses two 3D 2744 Rotochambers and 4D 3279 Control Valve which together with necessary fittings and hoses make up power package Stand can be adapted to hydraulic operation by use of 76 2 x 457 2 mm 3 0 x 18 0 in hydraulic cylinder and power source such as 38 6224 2P 5550 or new Pumps Steering Clutch and Brake Steering Clutch Stands Continued SMCS Code 4101 016 4101 017 Model Most Cat Models Warranty None NOTICE Steps must be taken for pressure relief of the hydraulic system to correspond to cylinder capacity The above mentioned power sources are 703 kg cm 10 000 PSI units The maximum system pressure required for a 76 2 mm 3 0 in diameter cylin der in this application is 105 kg cm 1500 PSI Part Number Description FT0610 Steering Clutch Stand Pneu matic FT0611 Air Lines FT0612 Inner Aligner FT0613 Steering Clutch Stand Hy draulic Compressor Plates SMCS Code 410
141. Drive Line and Axle 251 4365 Spanner Wrench Assembly Essential Tool SMCS Code 3258 017 Model M325C Wheeled Material Handler with 36 Ton Axles Warranty Six Months e Used to remove and install outer 251 4365 Spanner Wrench axle nut o Assembly e Used with 3 4 inch square drive f l s ratchet or torque wrench X j e Required to obtain correct nut torque during assembly procedure _ e e Pins can be serviced using 6V 3535 Dowels lt Reference RENR7164 M325C Material Handler Ser vice Manual Disassembly and Assembly 36 Ton Axle 246 1149 Spanner Wrench Assembly 246 1150 Spanner Wrench Assembly Essential Tool SMCS Code 3258 017 Model M325C Material Handler Excavator Warranty Six Months e Used to make backlash adjustments on differential ring gear e Used with a 1 2 inch square drive ratchet Reference SENR7164 M325C Material Handler Service Manual Power Train Disassembly and Assembly SI001 01911 JIaMOd Number of Description Teeth Tooth Width Outside Diameter Center Guide Diameter 246 1149 Spanner Wrench Assembly 10 mm 0 39 in 120 mm 4 72 in 90 mm 3 54 in 246 1150 Spanner Wrench Assembly 10 mm 0 39 in 120 mm 4 72 in 80 mm 3 15 in 202 7965 Gear and Pinion Spanner Wrench Essential Tool SMCS Code 3257 025 Model TH103 Warranty Six Months Part Number e Used to adjust backlash on differen 202 1965 Gear and Pinion tial ring gear and pinion ratchet e
142. E 9474 Cover E ana prior to initial pressure test initial pressures cannot be tested properly with Ps R a out installing cover plate I Oo Procedure to use cover plate 1 Remove bolts from control valve cover EX NQ CEPT for 3 bolts across top 2 Loosen 3 top bolts only enough to lift cover and slide cover plate into place 3 Tighten bolts as recommended and then follow normal adjustment procedure as outlined in Service Manual Machined with oil porting slots on bottom side of plate that properly direct oil to appropriate locations in valve body Uses bolts from 8E 9474 Cover to retain plate onto valve body Overall size 108 0 x 286 0 x 7 0 mm 42 5 x 11 3 x 0 3 in V e 44 e Power Train Tools Reference for 139 7050 Cover Plate Service Manual Module 139 7060 Cover plate installed onto valve body e Power Shift and Hydrostatic Transmission 152 7085 Transmission Shaft Handler Base Assembly Essential Tool SMCS Code 3063 010 Model All Backhoe Loader Models with Power Shift Transmission except 446B Warranty Six Months European Union compliant CE marked e Used to correctly and safely remove and install power shift transmission shafts NE a e Provides simultaneous handling of three transmission shafts b e Used to remove and reinstall shafts gears and bearings as an assembly 1 S Description en Description IRR n isss Transmission Shaft Handler Base Assembly T STE
143. E UH C 9 9 a Bk obr e Ea E Power Train Tools ss 1B 2886 Bolt 1 2 13 3 75 in long 0S 1585 Bolt 1 2 13 1 50 in long B Saal Except D4 with Serial Nos 4G and 7J 6V 0082 Final Drive Bearing Adjustment Tool Arrangement Item Description Not Shown SEHS7424 Decal kem PartNumber Description Final Drive 6V 0082 Final Drive Bearing Adjustment Tool Arrangement Sprocket Wear Gauges SMCS Code 4072 040 Model D4 D5 D6 D7 D8 and D9 Tractors Warranty Six Months e Used to determine when sprockets should be replaced on track type tractors N 5P 8616 Gauge used for D4 D5 and D6 Tractors Sg N 5P 8617 Gauge used for D7 D8 and D9 Tractors N 39 e When point marked with model and pitch touches bottom of sprocket profile 4 sprocket should be replaced S K amp a amp Par Number 5P 8617 5P 8616 5P 8617 Sprocket Wear Gauges 5P 8616 Sprocket Wear Gauges 8T 5243 Adapter Group SMCS Code 4200 011 Model 215 Excavator Warranty Six Months SI001 01911 JBMOd e Used to remove 1 piece sprocket wheel sprocket wheel arrangement for 215 Excavator has changed from 2 piece design to single piece e On earlier excavators sprocket is bolted to splined hub removal of sprocket done by removing bolts that hold it to hub removal of 1 piece sprocket wheel must be done with hydraulic puller e Provides necessary link between 1 piece 215 Excavator sprocket wheel and standard
144. FT1332 Support Bracket SMCS Code 1209 010 3258 010 Model 769 Truck Warranty None e Used when removing and installing differential assembly e Supports ball trunnion and axle locating yoke when rear axle and wheels are rolled from underneath truck at tached to differential mounting bolts on 769 axle housings SI001 01911 JBMOd 9U 5126 Transfer Box Bracket Assembly SMCS Code 3159 010 Model D350D and D400D Articulated Dump Truck or Trucks having discontinued 7U 7490 or discontinued 7U 6042 Gear Case Warranty Six Months e Used with discontinued 1U 9751 Transmission Jack for removal and installation of transfer gear box e Makes removal and installation easier safer less likely to damage parts 1 e Provides required height to attach gear box to frame and clearance to roll it out from under frame in lowered position can t remove and install gear box from above located up and inbetween rear frame e Basg plate of jack tilts in all directions to assist with alignment e Discontinued 1U 9751 Jack provides required minimum and maximum heights use of bracket assembly with other jacks possible but requires jack with similar minimum maximum heights and mounting modifications to fit particular jack References D400D Service Manual Module SENR8202 Power Train Disassembly and Assembly SEBE4636 Service Letter 7 9 91 Continued 4 83 2 E iam z Q Drive Line and Axle 9U
145. HS8825 Special Instruction SEHS8876 Special Instruction 4C 6582 Installer Assembly 220 5726 Seal Installer Assembly SMCS Code 4050 012 Model CP CS 533 563 573 583C Warranty Six Months e Used to install 7T 2459 Duo cone Seal Group in propel drive motors e Seals cannot be correctly installed using any other tooling e Provides fast and easy installation e Prevents seal rolling and twisting References SEHS8364 Special Instruction Assembly and Installation of Duo Cone Seals KENR3529 Machine Systems Disassembly and Assembly Toric C S Diameter 280 03 1 78 mm 11 025 0 070 in Seal Ring OD 310 86 mm 12 239 in 220 5726 Seal Installer Assembly SI001 01911 JBMOd Power Train Tools Final Drive 340 0988 Seal Installer Assembly Essential Tool SMCS Code 4050 012 Model 772X Off Highway Truck 621H 623H and 627H Wheel Tractor Scraper Warranty None 306 5147 Seal Installer Essential Tool SMCS Code 4050 e Used to install 319 3887 Duo Cone Seal Group in propel drive motors e Seals cannot be correctly installed using any other tooling e Provides fast and easy duo cone seal installation e Prevents seal rolling and twisting Reference SEHS8364 Special Instruction Assembly and Installation of Conventional Duo Cone Seals Installer Seal Ring ID 482 6 mm 19 0 in Seal Ring OD 475 4 mm 18 7 in 340 0988 Seal Installer Assembly Service Repair Parts 033 8755 Pan Head
146. Handlers Warranty Six Months e Used to quickly and accurately make bevel pinion shim adjustments Improves quality of rebuild and reduces differential repair time Reduces time by eliminating installation of bevel gears to determine if shim settings are correct Helps increase component life by making bevel gear contact pattern more accurate 183 7243 Pinion Set Gauge 1U 5716 Pinion Lock Assembly SMCS Code 3280 025 3280 036 Model 785 and 789 Off Highway Trucks v x 2 Warranty Six Months z E 7 e Used to simplify backlash adjust 10 5716 Pinion Lock As ment of differential bevel gears oe ee e Adjustment easily made by one serviceman with 1U 5716 holding pinion stationary e Sliding block end clamps internal spline portion of pinion fastening 1U 5716 arm to mounting flange stud on differential housing secures pinion in place Pinion Tools SMCS Code 3258 015 3258 016 3258 017 Model TH62 TH63 TH82 and TH83 Telescopic Material Handler Warranty Six Months 125 9786 Pinion Depth and Preload Setting Tool e Used to adjust pinion bearing preload and set pinion depth e These tools are essential to correctly set the differential e Included in tool group are 5P 4907 Socket Head Set Screw qty 1 5L 8894 Socket Head Cap Screw qty 1 and 1T 0131 Bolt qty 2 e Used with 183 7243 Pinion Set Gauge 125 9787 Pinion Nut Spanner Wrench e Used to remove and install pinion ring nu
147. Lifting Eyebolt Assembly e Used to lift components with an M20 x 2 5 threaded lifting hole s Eyebolt is European Union compliant CE marked e Eyebolt swivels to direction of pull preventing side loading during a lift e Hex shaped locking key can be inserted into eyebolt to prevent swiveling if necessary e Requires an M12 Hex Bit to tighten eyebolt to 115 N m 85 lb ft torque allows eyebolt to remain tightened to workpiece while still allowing it to swivel Working load limit 2 3 t 5070 Ib at a 90 degree lifting angle Eye opening 40 mm 1 57 in 370 0551 Ring Adapter e Used to mount transmission onto repair stand e Used with 1P 2420 Transmission Repair Stand Outside diameter 66 cm 30 in Inside diameter 44 cm 17 75 in Thickness 1 2 cm 0 5 in Power Train Tools Steering Clutch and Brake Steering Clutch and Brake Hydraulic Service Tool Attachments SMCS Code 4005 010 Model See Below Warranty Six Months e Used for steering clutch and brake operations on models of machines listed below Steering Clutch removal D2 and 933 fem Pano bein Use 2 gm 9008 Spacer Steering Clutch Hub removal and installation D6C D7E 2 6V 3094 Adapter Steering Clutch Hub installation D7G ja ac 9471 Adapter Steering Clutch Hub installation D6C R 1M 6764 Puller Steering Clutch Hub removal D8H and 583H e omes Pur Storno Cuch Fub removal D6C D7E D7F 571A 572E 209 6381 Seal Ins
148. Model 657E Scrapers and Coal Haulers Warranty Six Months e Using this tool drive shafts on 657E Scrapers and Coal Haulers with worn or damaged shock mounts can be repaired instead of being replaced e 1U 6682 used to press new 9D 5494 Shock Mounts into drive shaft flange e Repair can be done for about 25 of cost of replacing drive shaft s There are 8 shock mounts installed in flanges at both ends of 8W 3161 Shaft part of 8W 3160 Shaft Assembly shock mounts should be lubricated with 5P 3975 Rubber Lubricant at installation threaded 1U 6542 Collar can be adjusted to position shock mounts at proper depth inside flange force of approximately 4450 N 1000 Ib necessary to press 9D 5494 into 8W 3161 flange Description Pilot Screw Pilot Guide Description Adjustable Collar Shock Mount FT2241 Bevel Pinion Seal Driver SMCS Code 3280 012 3280 017 Model 789 Off Highway Truck Warranty None e Used with FT0514 Handle to install spiral bevel pinion seal on differentials places 51 5979 Seal into 8T 5429 Bear ing Cage Assembly bearing cage assembly supports and seals spiral bevel pinion in differential and bevel gear group e _ Except for its larger diameter FT2241 is similar to FT1212 used on spiral bevel pinion seal on 785 Off Highway Truck differentials Drive Line and Axle 183 7243 Pinion Set Gauge Essential Tool SMCS Code 3258 017 Model TH62 TH63 TH82 and TH83 Telescopic Material
149. Model No 16 Motor Graders Warranty None e Used with the necessary pullers to remove pinion shaft rear bearing race e Material mild steel a SI001 01911 JIaMOd Flange Nut Sockets SMCS Code 3001 015 3001 016 Model TH103 Telehandler Warranty None e Used to remove and install flange nuts on transmission where clearance is Sa limited f e Used with standard 3 4 or 1 inch square drive ratchet e Made from standard size sockets e Modified sockets provide complete engagement of nut e Reduces risk of damage Reference SENR1242 Disassembly and Assembly TH103 Telehandler Transmission Modified Sockets Made From Square Drive Socket FT2591 3 4 in 214 6614 2 IE 2 3 8 in Hex Tin 5s 6077 Power Train Tools Power Shift and Hydrostatic Transmission Search 9U 6237 Locknut Spanner Wrench SMCS Code 3150 010 3200 010 0720 0721 Model CP 563 and CS 563 Compactor Warranty Six Months N Used to remove and install locknut on 1G 8830 Gearbox e Used with 3 4 inch square drive ratchet or torque wrench to correctly set pre load on bearing N Makes removal and installation faster and easier also reduces damage to nut Reference June 1992 After Failure Service Letter Inside diameter 106 0 mm 4 17 in Wall thickness 12 7 mm 0 50 in Length 76 mm 3 0 in No teeth 4 Tooth inside diameter 101 8 mm 4 00 in Tooth width 9 02 mm 0 355 in 9U 6237 Locknut Spanner Wrench
150. NR2036 Service Manual Powertrain Disassembly and Assembly 199 8230 Ring Gear Lifting Bracket Essential Tool SMCS Code 4055 010 Model 797 Off Highway Trucks Warranty Six Months N Used to remove and install final drive ring gears 199 8230 Ring Gear Lifting e Removes inner and outer ring gears pee ieee es as one single unit N Rear wheel station must be in verti cal position to use this tool N Overall size 865 x 865 x 470 mm 34 0 x 34 0 x 18 0 in Reference RENR2036 Service Manual Powertrain Disassembly and Assembly 201 1116 Press Driver Group Essential Tool SMCS Code 4055 010 Model 797 Off Highway Trucks Warranty Six Months e Made as ordered MAO N Used to remove 174 3045 Bearing Cup first reduction from 139 7638 Planet Gear e Used with 1U 7459 or 1U 7461 Economy Shop Press 55 Ton e Reduces chance of damage to bearing cup and planet gear e 3 shims provided to expand diameter of driver allows tool to work in worn or re 2 damaged bearing cups 203 6139 S DS e Precision machined and hardened for long durability 203 6140 Reference RENR2036 Service Manual Disassembly and Assembly Continued Service Tools for 797 Off Highway Trucks 201 1116 Press Driver Group Continued Essential Tool SMCS Code 4055 010 Model 797 Off Highway Trucks Warranty Six Months 201 1116 Press Driver Group 203 6137 Driver 203 6138 Shim 2 50 mm 0 098 in thick 203 6139 Shim 1
151. Provides positive engagement with adjusting nut lt e Makes adjustment procedure easier e Center distance between pins 81 mm 3 19 in s Pin diameter 6 35 mm 0 250 in Power Train Tools Drive Line and Axle Adjusting Ring Spanner Wrenches SMCS Code 3258 017 Model 834B Wheel Tractor 836 Landfill Compactor and 988F Wheel Loader Warranty Six Months N Used to disassemble and assemble 5K 3559 8R 2857 and 8R 2861 Adjusting Rings e Adjustment of rings can be difficult and time consuming without proper tools spanner wrench provides positive engagement for this operation e Wrenches have 33 34 mm 1 5 16 in hex for rotating and measuring torque Reference SENR5729 Service Manual 988F Vehicle Systems Disassembly and Assembly An A E PartNo Piot adjusting Ring Mo Typical Adjusting Ring Spanner Wrench 90 7398 126 mm 4 96 in 8R 2857 834B 836 and 988F models 9U 7399 147 mm 5 79 in 8R 2861 834B 836 and 988F models 192 6402 Articulated Truck Front Axle Support Assembly SMCS Code 3260 010 Model D250 D300 D350 and D400 All Models Warranty Six Months European Union compliant CE marked Bt e Used to easily install and remove front center and rear axles A gt e Used with a lift truck RY a r e Support assembly can be lifted from end or side G QO ANN N e Also used for work stand for some types of axle repair Fork pocket openings H x W 152 x 254 mm 6 0 in x 10 0
152. Ring Gear Installer 4C 6985 Ring Gear Installer Group SMCS Code 4084 010 Model 446 T448 Backhoe Loader Warranty Six Months e Used to remove or install front drive ring gear faster and easier e Can be used by 1 person with minimal amount of hand tools gt e Dimensions j 228 6 mm 9 0 inches square 12 7 mm 0 50 inches thick 4C 6985 Ring Gear Installer Group a E g am 99 a Q Ring Gear Installer 128 6762 Rotation Shaft 128 6763 Lock Ring Compressor Assembly SMCS Code 4100 016 128 6762 4100 017 128 6763 Model Challenger 35 45 and 55 Agricultural Tractors Warranty Six Months 128 6762 Rotation Shaft A Used to rotate bevel gear shaft when seating gears and bearings and removing iP backlash from gear trains inclined ends of tool expand as nut is tightened aN 4 d e Also used to check rolling torque which is then used to determine proper shim A AN adjustment aid YF 128 6162 e Rotation tool fits into end of shaft providing most convenient method of rotating RE p shaft also reduces chance of shaft damage if trying to rotate shaft using hand LA tools e Minimum hole diameter in shaft 49 1 mm 1 93 in e Overall length 344 0 mm 13 5 in 128 6763 Lock Ring Compressor Assembly e Used to compress lock ring when removing and installing brake hub from planet carrier tooling reduces possibilities of damage to lock ring and surrounding components e Provides the qu
153. Shaft Removal and Installation Tools Continued SMCS Code 4050 010 4050 017 Model Refer to photo callouts Warranty Six Months Tonnage Description Capacity 6V 2052 Adapter 70 ton Used with the 1P 3052 Link and 1P 3053 Adapter for sprocket shaft installation on track type machines that have puller holes in the bevel gear case Also these tools are used to install the 992 upper lift arm pin as described in Special Instruction GMG00806 e U Adapter Een SSCS 5F 9889 Use with appropriate adapter and pin for DAC D4D D5 D6 D6B sprocket shaft installation D6C D7 D7E D7F early D8 and DIG Puller Group 70 ton Consists of PRUNE Sprocket shattremoval sd ares Sud 2 Sprocket snattremovar Sprocket Shaft Removal and Install Description D7E E G 572E F G 571A F D8H K 583H K Remove Install D9G H DD9G H 594 Remove G 983 Remove Install Install Electric Hydraulic Pump R 2 1 2 R 2 1 2 R 2 1 2 1 Effective with 47A 3396 48A 6393 64A152 65A151 7 Alternate pumps can be used D7E F G 572E F D9G H DD9G H 594 Remove SI001 01911 JBMOd Description Las SS ane o o poo E T30 N o a LS E U U US P3060 L T P50 P27 PT L S vet al Q LS 5 140 ad SHR CO CO Of OT C1 CT CTY Om mY NY SS ST Kal CO OT Oo OT ey 2 E EP oO Continued 4 171 a E de a Q Final Drive Sprocket Shaft
154. T 2843 U 6237 U 7523 4 in square ar Drive 4 in square 4 in square 4 in square 4 in square 4 in square ouble 4 and 4 a OG oo oo Spanner Wrench Flat Faced with Pin 2 Drive No of Pins Clearance Pin Distance Pin Diameter l Diameter Xx Handle 17 20cm 12 70 mm aA 6 77 in 0 50 in Handle 12 07 cm 4 75 in 95 50 mm 3 76 in 12 07 cm 4 75 in 12 50 cm 4 92 in 12 70 mm 0 50 in 13 50 mm 0 53 in Handle Handle Handle 76 00 mm 2 99 in 94 00 mm 3 70 in 12 20 cm 4 80 in 10 00 cm 3 94 in 12 00 cm 4 72 in 15 00 cm 5 91 in 11 96 mm 0 47 in 15 98 mm 0 63 in 15 98 mm 0 63 in Handle Handle Power Train Tools Spanner Wrench Flat Faced with Pin Drive No of Pins Clearance Diameter Pin Distance Pin Diameter Handle 12 20 cm 4 80 in 15 00 cm 5 91 in 15 98 mm 0 63 in Handle 14 20 cm 5 59 in 17 00 cm 6 69 in 15 98 mm 0 63 in Handle Handle 14 20 cm 5 59 in 12 40 cm 4 88 in 18 00 cm 7 09 in 18 00 cm 7 09 in 15 98 mm 0 63 in 21 96 mm 0 86 in Handle 11 60 cm 4 57 in 18 00 cm 7 09 in 27 96 mm 1 10 in Handle 16 40 cm 6 46 in 19 00 cm 7 48 in 15 98 mm 0 63 in Handle 15 00 cm 5 91 in 20 00 cm 7 87 in 21 96 mm 0 86 in Handle 16 00 cm 6 30 in 21 00 cm 8 27 in
155. TS essere ITB E RDH THR REL famme B 750mm 00 _ x80mm aT TB a S K 2 Power Train Tools S ET E Sear em S S E S E U 8855 13 4 in square 82 55 mm 3 25 in 12 8144 1 2 in square 0 638 mm 0 03 in 39 7305 3 4 in square 14 80 cm 5 83 in 1 9 20 mm 0 36 in 6 61 0 mm 0 24 in G L fr T S 40 8274 43 6532 7 16 in hex 1 1 2 in square 4 0 mm 2 50 in E TR AE E T Pa Minsa amme fa E H R a D T RS TTS S 0 94 om 4 31 in C 4058 17 16 in hex 14 76 cm 5 80 in 12 20 cm 4 8 in 12 80 mm 0 50 in C 6369 3 4 in square 12 70 cm 5 00 in 9 52 mm 0 37 in 10 30 cm 4 05 in Continued 4 190 Spanner Wrench Face Slotted Continued Drive Size Clearance Diameter No of Tangs a 12 40 cm 4 88 in 24 00 mm 0 94 in 1 1 C 6987 C 9416 P 0316 P 0964 P 2190 P 2684 P 2978 P 3044 P 3518 P 4201 P 4202 P 4204 P 6153 P 8636 P 8638 V 0005 V 0096 V 4041 V 4070 V 4072 V 4073 V 4074 T 0521 U 6626 8 90 mm 0 35 in A eb 1 2 75 mm 0 11 in 6 00 mm 0 24 in 6 5 70 cm 5 96 in 2 00 cm 4 72 in Spanner Wrench Special Large Socket 0 00 mm 0 39 in 1 Part Number Hex Size Usable Depth 3 4 in Drive FT3030 36 0 mm 1 42 in 57 2 mm 2 25 in FT3031 46 0 mm 1 81 in 66 7 mm 2 63 in FT3032 50 0 mm 1 97 in 73 2 mm 2 88 in 1 00 in Drive 54 0 mm 2 13 in 82 6 mm 3 25 in a
156. Tee ITZ Ball Valve OoOo C R S TS E HS SI001 01911 19aMOd Power Train Tools Service Tools for Wheel Type Excavators Service Tools for Wheel Type Excavators 246 9300 Pin Socket Essential Tool SMCS Code 5453 017 Model M300C Series Excavators Warranty Six Months e Used to easily remove and install 214 3403 Check Valve from combi 746 9300 P Y nation valve z N Used with a 5 16 inch Allen socket Service Tools for 206 212 214 and 224 Wheel Type Excavators SMCS Code 3000 017 Model 206 212 214 and 224 Wheel Type Excavators Warranty Six Months s Required to service drive train components final drives differentials transmis 8 sion and transfer gear and steering 1 7 e Originally available as non serviceable items in 81 3202 8T 3203 and 81 3204 ee amp Tool Groups first announced in January 1986 Tool Announcement SENS6865 2 8 12 Power Train Tools Section groups discontinued but all 60 tools available indi an 9 vidually sL L N Charts identify each tool by both Cat and supplier part numbers along with d lt L 10 e13 y y pplier p g service manual pages and illustrations which reference use of each tool it is u recommended that dealer personnel enter both Cat and supplier part numbers a 5 in service manuals some tools listed on more than 1 chart e Only supplier part number stamped on each tool Service Tools for Disassembly and Assembly of 206 212 Differential Item
157. Tractors SMCS Code See Chart for Application Model D7H Warranty Six Months e Many have multiple applications will also be used to service other models e Some fabricated tools include a component that has a regular Cat part number j C3 L that is identified in FT drawing s In addition to tools illustrated dealers should order 81 5071 Seal Guard to pro Z tect recoil seal while removing or installing front roller frame into rear frame Description Tool Usage Gauge Bar Direct drive transmission pinion adjustment Adapter Remove and install bevel gear and transmission module Beam Final drive outboard bear ing removal Installer Use with 1U 7432 Adapter to remove and install axle Adapter Group Use with FT1845 Brake Release Group for towing Starter Group Recoil seal installation Part Number Tool Usage 81 3207 Lift Bracket Remove and install final drive and steer ing clutch module P 8622 Shackle se with 81 3207 Lift Bracket T 3053 ivot Shaft Seal installation SI001 01911 JBMOd 187 0407 Adapter Remove and install transmission Use eee ieee E with 142 6893 Adjustable Hook Assembly 81 0939 Installer Seal Duo Cone seal installation track rollers 81 0822 Sleeve Align Duo Cone seal installation track rollers T 2827 inal Drive outboard bearing installation U 9397 ecoil and or pivot shaft seal installation 81 2838 Spanner Remove and install direct drive bevel 81 2839 Spanner Remove
158. Train Tools Setting Pinion Shim Height in Telehandler Rear Axle Essential Tool SMCS Code 3258 025 Model TH460B TH560B TeleHandler l e Used to set pinion shim height in S rear axle differential man c X amp 238 0285 False Pinion K e A 238 0285 tet BAY 238 0286 Disc 238 0286 P 238 0287 Shaft PN OF LY EY oy yy a GA 8 0287 Drive Line and Axle Axle Repair Tooling Essential Tool SMCS Code 3258 025 Model 416D 420D 424D 428D 430D 432D 435D 442D Backhoe Loaders TH210 TH215 TH350B and TH360B Telehandlers Warranty Six Months Description Used on Model es TCS 235 2797 Adjust differential bevel gear backlash Rear Axle differentials ferentials SI001 01911 JBMOd 2 235 2789 False Pinion 350B 360B Rear Axle 416D 420D 424D 428D 430D 432D 435D 442D Backhoe Loader Front Axle C poste tao a see 235 2790 460B Front Axle 238 0285 460B Rear Axle 3 i 2 235 2786 False Pinion 210 215 Front Axle Set pinion shim height on front and rear axle dif ferentials ETT TOTS Rear A Fo ween 235 2784 inion Wrench 350B 360B Front and Rear Axle Remove and install pinion nut 235 2796 Shaft 710 215 350B 360B Rear Axle G Shak Pwo ears 75 7792 False Drona SOBRE Rone alse Differential 210 215 Front Axle E 235 2795 210 215 350B 360B Rear Axle Set pinion shim height on rear axle differentials 728 0085 Die OB Rear ee Continued Power Train Tools Drive Line and Axle
159. U 5753 Installer Assembly 1U 6437 1U 5934 1U 5934 1U 5934 81 7789 Install Final Adapter 1U 7432 Shift Differential Driver 1U 9397 1U 9397 1U 9397 1U 9397 1U 9397 Install Recoil Sleeve Align 8T 0822 8T 0822 81 0822 8T 0823 81 0824 Install Roller poe eee a a 794 Alignment Sleeve 8T 0823 8T 0823 81 0823 8T 0824 8T 0825 Install Idler fee oe ei ae E Installer 8T 0828 81 7641 81 7641 8T 0829 81 0827 Install Roller il oi I a a 19 Installer Seal 8T 0829 81 7640 81 7640 8T 0830 Install Idler pe We Eee E Space 81 2827 6V 4951 140 2286 81 7688 81 7688 Install Final ee Pe esses Continued 4 264 Special Tools for Track Type Tractors Special Service Tools for Series N and DOR Track Type Tractors Continued SMCS Code See Chart for Application Model Series N and DOR Track Type Tractor Warranty Six Months aieas fom foon foon mn n guration Tool Name Operation SIH cn Repair Seal Driver 8T 9148 Install Cover e E e S AY e Piston Ring Guide 8T 9151 Install piston e e aas e S S E Seal Guide 8T 9159 oo e nstall Shaft Seal 1 Replacements of existing Duo Cone seal installers May use FT2052 Adapter 273 9373 Spacer Essential Tool SMCS Code 4050 Model 517 and 527 Track Type Skidders and D5H Track Type Tractors Warranty Six Months Used to quickly and consistently PEE seat 8T 0072 Bearing to correct Ps N depth z e Used on 132 5536 196 1865 and 4 233 9595 Final Drive Assembl
160. Wrench Assembly 125 4634 Retaining Nut Spanner Wrench SMCS Code 3250 017 Model 914G and 924F Wheel Loader IT14G and IT24F Integrated Tool Carrier Warranty Six Months N Used to remove and install 110 5425 Nut retaining axle shaft in housing 914G and 8R 2532 Nut 924F required tool to properly make repairs and adjust ments e Used with 3 4 inch square drive ratchet or torque wrench e Designed to reach nut inside of axle housing e Pilots around axle shaft to provide positive engagement e Wrench provides means to correctly tighten nut to obtain proper rolling torque on the bearing e Using other tools to install or remove nut may destroy nut or damage threaded portion of axle shaft e Hardened for added strength and durability Square drive 3 4 in Outside diameter 127 mm 5 0 in Inside diameter 116 5 mm 4 59 in 200 mm 7 9 in four equally spaced 7 5 mm 0 30 in Distance between teeth 103 5 mm 4 07 in 125 4634 Retaining Nut Spanner Wrench Drive Line and Axle 120 9877 Retaining Nut Spanner Wrench Essential Tool SMCS Code 3250 017 Model 950F 950G 960F 962G Wheel Loader and IT62G Integrated Tool Carrier Warranty Six Months e Used to remove and install 9C 8419 Nut retaining the axle shaft in housing re quired tool to properly make repairs and adjustments e Designed to reach nut inside of axle housing e Pilots around axle shaft to provide positive
161. ader Warranty Six Months European Union compliant CE marked e Used to safely remove and install final drive and axle housing assemblies e Removal procedure requires 2 lifting plates e Easily attaches to axle housing with provided hardware Reference RENR2034 994 Wheel Loader Power Train Disassembly and Assembly Maximum capacity EST x 18 0001 Mera tem PartNumber__ Deseripfion 179 8695 Lifting Plate Power Train Tools 81 0370 Hex Head Bolt C E Washer Hard Final Drive Multi Purpose Lifting Bracket and Adapters SMCS Code 3258 010 3002 010 3030 010 4050 010 4050 017 4084 010 4100 010 4205 010 4208 010 6605 022 Model 14H 16H Motor Grader CB434D CS434D Compactor 785 789 793 and 797 Off Highway Truck and 994 Wheel Loader Warranty Six Months European Union compliant CE marked e Used to remove and install various final drive components e Used with suitable hoist or lifting device e Top rail of lifting bracket bolts to vertical tube in various locations e Threaded rod allows center of gravity to be changed under load e Vertical tube adjusts to different lengths e Bottom rail accepts several different tube assemblies and adapters a e Various adjustments allow for maximum versatility WA References Ag RENR4178 Power Train for 14H Motor Grader Differential Remove and Install RENR4196 Power Train for 16H Motor Grader Differential Remove and Install 226 2380 Multi Purpo
162. adiator mounting brackets 313 9095 Brace Assembly e Partof 175 7532 Radiator Support Assembly e Consist of two position upper strut and adjustable threaded lower ball joint con nection for use with a variety of radiator assemblies tems Pannor O pesin C G 3 a ENT S O H E 1 H C SC SI001 01911 J9aMOd Service Tools for 797 Off Highway Trucks 195 9649 Radiator Cowl Support Assembly Essential Tool SMCS Code 7155 024 Model 797 Off Highway Trucks Warranty Six Months Made as ordered MAO Used to maintain side to side radiator assembly mounting dimension for side shrouds Used with 175 7532 Radiator Support Assembly Allows easy reinstallation of radiator assembly into truck frame after overhaul l S by ensuring accurate alignment with frame mounting pads lt A e Bolts to 4 hole mounting flange on side shroud SSF e Reduces risk of radiator core damage during overhaul e Overall length 3460 0 mm 136 0 in 195 9649 Radiator Cowl Support Assembly 185 0622 Wrench 30 mm 1 2 in Essential Tool SMCS Code 5083 010 Model 797 Off Highway Trucks Warranty Six Months e Used to easily remove and install Part Number nydraulie nals pump 185 0622 Wrench 30 mm e 30 mm 1 2 in box end wrench is ee 2 in bent to reach pump mounting bolts e Span 30 0 mm 1 2 in Power Train Tools 176 6537 Cylinder Pin Spanner Wrench 176 6538 Ball Stud Spanner Wrench Essential Tool SMCS Code 430
163. adjust l free play of differential bearing Sf Da e Boh Made As Ordered MAO Drive Line and Axle Axle Removal Tools SMCS Code 3259 010 Model D5M and D6M Track Type Tractors FT2551 W345B Material Handler FT2758 Warranty None N Used to remove and install axle shafts e Designed to reach inside axle housing to remove inner e axle shafts EN z e Aligns easily with large diameter tubes FT2551 i d a e Tool construction allows positive attachment to axle shaft XS h ee A vad E x O SS G FT2758 127 8072 Backlash Gauge SMCS Code 3258 082 Model 12H 120H 135H 140H 143H 160H and 163H Motor Graders Warranty Six Months e Used to measure and check differential backlash e Used with dial indicator e Replaces current method of measuring backlash on pitch diameter of bevel gear tooth surface e Gauge offers advantage of checking backlash by simply removing drive shaft and yoke offers a quick trouble shooting check e Tooling is designed to check backlash with differential in or out of axle housing e Changes in backlash settings after differential is mounted into axle housing can also be quickly and easily deter mined e Backlash gauge is attached by simply sliding tool over end of pinion shaft and clamping it in place a simple band clamp will work e Pins of backlash gauge slide between splines on pinion providing a positive attachment s Backlash gauge has four punch marks A B 2A an
164. afer and easier removal of clutch spring re tainer Power Train Tools Reference for Relief Valve Spanner Wrench and Spring Compressor SENR5840 Disassembly and Assembly TH62 TH63 TH82 and TH83 Telehandlers Power Train Continued Power Shift and Hydrostatic Transmission Reference for Relief Valve Spanner Wrench and Spring Compressor Continued SENR5840 Disassembly and Assembly TH62 TH63 TH82 and TH83 Telehandlers Power Train Distance Between Part Inside Centers of Number Description Diameter Diameter i i 126 0413 Relief Valve 50 8mm 128 mrm 11 8in 4 74mm 40 00 mm 127 0899 Spring 92 0 mm 66 5 mm 152 0 mm Spring Compressors SMCS Code 3060 017 Model 416C 426C 428C 436C and 438C Backhoe Loaders Warranty Six Months 137 8102 Spring Compressor Assembly e Used to compress transmission clutch spring to remove or install retaining ring e Used with a shop arbor press e Provides a safer and faster method to remove and install retaining ring also helps reduce damage to retaining ring or piston e Designed to provide mechanic with easy access to retaining ring e Guide collar attaches to top of fork providing positive location for arbor press while compressing the spring 137 8103 Spring Compressor e Used to compress detent spring and ball to assemble shift fork shaft into trans mission housing e Provides a positive means of positioning detent ball allowing shift fork shaft to be installe
165. aft s Tool replaces pry bar called for in Service Manual i e Material SAE 1018 Steel References KENR1627 Service Manual QEW09168 Assembly Wall Chart KENR1627 KENR1884 KENR2583 KENR2663 KENR2693 Align shaft of eccentric weight with outer bearing carrier using bushing 1 and rod 2 Service Tools for Wheel Type Excavators Service Tools for Lexion Combines Essential Tool SMCS Code 0700 Model 450 460 465 480 and 485 Lexion Combines Warranty Six Months References SEBU7117 Operation and Maintenance Manual for 480 and 485 SEBU7119 Operation and Maintenance Manual for 450 460 and 465 RENR1645 Service Manual Disassembly and Assembly for 450 460 and 465 RENR1708 Service Manual Disassembly and Assembly for 480 and 485 art Number Description s 62 4138 Eyebolt M22 x 1 5 thread Remove hydrastatic drive pump 76 5320 Coupling Nut M10 x 1 5 24 mm long oo FT2771 Tool Group Essential Tool SMCS Code 0700 Model All Lexion Combine Models Warranty None e Used to install seals on swivel pipes of mud hog hydraulic Pe rear axle motors r Description Material Sleeve SAE 1018 steel Sleeve SAE 1018 steel Thimble SAE 1018 steel Thimble SAE 1018 steel Pusher Nylon Pusher Nylon SI001 01911 13MO0d Power Train Tools Service Tools for Wheel Type Excavators FT2728 Bracket Assembly Essential Tool SMCS Code 0700 Model All Rotary Separat
166. aft e Material SAE 1020 steel FT0981 Torque Divider Repair Stand SMCS Code 3112 012 Model 773 and 769 Trucks No 16 Motor Graders and non current Tractor Scrapers Warranty None e Used to mount torque dividers Torque Converter Divider and Retarder 143 5455 Lifting Bracket SMCS Code 1003 010 3101 010 4092 010 Model 773 776 and 777 Off Highway Trucks Warranty Six Months European Union compliant CE marked e Used to remove and support torque converter assembly EA e Used with 143 5454 Lifting Bracket for removal and installation of torque con oY J verter on 776 and 777 series trucks C e Used with FT0901 Bracket for removal and installation of torque divider on 773 series trucks References SENR5606 776C Tractor and 777C Truck Power Train Disassembly and Assembly SENR3145 776B Tractor and 777B Truck Power Train Disassembly and Assembly SENR2971 776 Tractor and 777 Truck Power Train Disassembly and Assembly E a 1 Load limit 1000 kg 2200 Ib ZA ao Overall length 1708 mm 67 2 in F Throat depth 404 mm 15 9 in Material steel a a gt a 143 5455 Lifting Bracket 217 9911 Torque Converter Seal Guide SMCS Code 3101 016 Model 725 730 735 Articulated Trucks S Warranty Six Months e Used to guide and protect separator plate lip seal while installing separator pun z plate over the drive gear during assembly e Protects seal from scraping against drive gear lo
167. aking repairs to leaks around valve plates on beadless tires in iain N n e Drawings show 2 parts repair ring and repair adapter P oe a l both needed when both valve plates on carcass need repair Reference Service Magazine August 6 1979 instructions for installation of adapters 162 4204 Support Plate Assembly Essential Tool SMCS Code 4205 011 Model 24H Motor Grader Warranty Six Months v e Provides a flat reaction surface and supports hydraulic ram during removal of z x EB spindle e Quickly and easily installs without bolts S N Overall dimensions 101 x 330 x 202 mm 4 0 x 13 0 x 8 0 in 5 e Weight 3 6 kg 8 Ib S x i Reference k SENR1438 Service Manual 24H Motor Grader Machine Systems Disassembly and L E Assembly iL 162 4204 Support Plate Assembly FT2626 Plate Assembly Essential Tool SMCS Code 4205 036 Model 24H Motor Grader Warranty None e Used to properly measure adjustment of front spindle bearing rolling torque e Used with standard 3 4 inch socket and torque wrench C e Allows spindle to be rotated during assembly procedure while taking torque measurements e Material SAE1018 steel Reference SENR1438 Service Manual 24H Motor Grader Machine Systems Disassembly and Assembly Wheel and Tire 7F 6068 Sleeve Assembly SMCS Code 4208 010 Model 112 12 14 Motor Graders Warranty Six Months Used with 9S 8900 o
168. al Disassembly and Assembly 149 0974 Seal Installer Assembly Essential Tool SMCS Code 4006 012 Model 797 Off Highway Trucks Warranty Six Months e Used to install 144 5308 Duo Cone Seal Group ae e Required for proper installation of seal aN e Makes installation faster and easier e Eliminates rolling and twisting of toric ring e Handhold slots for ease of handling and positioning J Reference IN f SEHS8364 Special Instruction Assembly and Installation of Conventional Duo Cone a e Seals Seal diameter 939 8 mm 37 0 in Seal ramp angle 15 degrees Installer OD 975 1 mm 38 39 in Installer width 140 0 mm 5 51 in Continued Service Tools for 797 Off Highway Trucks 149 0974 Seal Installer Assembly Continued Essential Tool SMCS Code 4006 012 Model 797 Off Highway Trucks Warranty Six Months 149 0974 Seal Installer Assembly 158 6541 Installer Extension Ring Essential Tool SMCS Code 7561 012 Model 797 Off Highway Trucks Warranty Six Months Used to install 68 6 cm 27 in Duo Cone seals Used with 4C 6582 Installer Provides extra length for deeper housings Makes installation faster and much easier Hand hold slots for easy handling and positioning Outside diameter 701 4 mm 27 61 in Installer width 170 0 mm 6 69 in Pari Number Description 158 6541 Installer Extension Ring Z Pin Installation Tools for R
169. amp 5 a Trucks a amp e Used to remove damaged discontinued 147 9507 Bearing Race from differential SA housing ISA Used with 194 3725 Bearing Puller Group 150 ton and hardware a Throw away tool used when bolt on tool will not work when roller lip on small 2 diameter of bearing race is worn or broken away Puller is welded directly to bearing race weld completely on both sides and S weld two halves together j Force required to remove race from shaft 96 tons Part Number 94 6716 Bearing Puller Welded Used with 194 3725 Ze Bearing Puller Group Power Train Tools Service Tools for 797 Off Highway Trucks 196 0257 Adapter Group SMCS Code 3258 011 Model 797 Off Highway Truck Warranty Six Months Used to pull bearing cone and gear without damaging shaft 196 0257 Adapter Group Service Repair Parts TEES 04605 B4200 R 99 8022 Split Collar Threaded Split Collar 187 2730 Adapter 187 2731 Lift Bracket Assembly Essential Tool SMCS Code 3258 017 Model 797 Off Highway Trucks 187 2730 Adapter for serial numbers 5YW1 Up and JSM1 129 Warranty Six Months 187 2730 aa oA 6 s i p L LS i L de LE 187 1131 European Union compliant CE marked 187 2731 Nhe Adapter Used to lift bevel pinion gear assembly Used with 1P 7404 Eyebolt and overhead lifting device capable of lifting 340 kg 750 Ib To lift pinion gear remove oil plug and install adapter Outs
170. and installation made from 214 7329 Wrench SI001 01911 JaMOd Power Train Tools Service Tools for Wheel Type Excavators Service Manual Reference Collar shaft etc arrangement described on page 71 of 213B Vehicle Systems Disassembly and Assembly SENR3794 and page 66 of 214B Vehicle Systems Disassembly and Assembly SENR3796 4C 4767 Spanner Wrench Applicable to both 213B and 214B Excavator Required for removal and installation of the 8U 2523 Collar Nut from the 8U 2514 Shaft included in the 8U 2512 Swing Drive Group 4C 4067 Hex Wrench PanNumber Descrpton pe o OS 4C 4067 Hex Wrench 22 mm Required to remove and install the 10 fill and drain plugs in the 214B Excavator final drives and axles General usage tool Front and Rear Axle Service Tools Essential Tool SMCS Code 4054 010 4055 010 4303 010 Model M318 Material Handler and M320 Wheeled Excavator Warranty Six Months e Used to service front and rear axles e 147 1744 used to remove 8U 2356 Inner Bearing Cone from front steering axle gt housing and hub flange of rear axle allows for easy removal of bearings with Y AY out damaging bearing cone Z e FT2562 used to remove and install wheel hub spanner nut on rear axle pre e vents 127 9304 Hook Spanner from disengaging from spanner nut K a Reference ZA i SENR1157 Disassembly and Assembly M320 Excavators Power Train Outside diameter of bearing cone 163 40 mm 6
171. and x 955H 955K and 977H Traxcavator as well as direct drive transmissions torque converters and flywheel clutches Such versatility made possible by 4 swivel mounting shoes which can be slid from center into 4 quadrants on top of stand Also accommodates differentials and marine gear input shafts when used with FT0957 Adapter Group and FT0996 Positioning Group Very maneuverable when used with discontinued 1P 0090 Dolly Item Description 2 Dolly not part of 1P 2420 ftom Part umber Deseripton J 1 1P 2420 Repair Stand Search Power Shift and Hydrostatic Transmission 172 3928 Transmission Support Group 176 5528 Lift Bracket Assembly Essential Tool SMCS Code 3150 010 Model 994 994D and 994F Wheel Loader Warranty Six Months European Union compliant CE marked 176 5528 e Used to remove and install transmission case and planetary e Makes transmission removal faster and easier Transmission Support Group N Used to support and move transmission forward in chassis e Used with lift bracket assembly e Fastens to output transfer gear box e Guide bolts provided with Support Group for alignment of transmission during removal and installation e English fasteners for 994 and 994D Wheel Loader e Metric fasteners for 994F Wheel Loader Lift Bracket Assembly e Used to lift transmission from or into support group e Used with lift truck having at least 3632 kg 8000 Ib capacity e Attaches to transmission with
172. and CP433C Vibratory Compactors CB534C and CB634C Asphalt Compactors PM465 and PM565B Cold Planers Warranty Six Months e Used to remove install and tighten final drive bearing retaining nut e Used with standard 1 inch square drive tools e Pilots on outside diameter of bearing retaining nut providing positive engage ment e Makes final drive repair faster and easier e Heat treated for maximum durability References KENR2996 Machine Systems Disassembly and Assembly module for CS432C CS433C and CP433C Vibratory Compactors KENR2843 01 Machine Systems Disassembly and Assembly module for CB534C Vibratory Compactor Overall length 95 4 mm 3 755 in Inside diameter 210 8 mm 8 299 in Number of teeth 4 equally spaced Tooth width 15 9 mm 0 625 in Square drive 1in Par Number Description 184 7409 Retaining Nut Spanner Wrench Gearbox Disassembly and Assembly Tooling Essential Tool SMCS Code 4050 017 Model AP655 Asphalt Paver Warranty Six Months SI001 01911 13MO0d Used to disassemble and assemble 219 1962 Comber Drive Reference KENR5033 Service Manual Module em PatNumber Description Steve C S O H e C S H C Bearing Locknut Tools SMCS Code 4050 017 0602 Model Compaction Equipment CS CP433C 533C 563C 583C CB534B 534C 634B 634C Asphalt Paver 1055 2455 Warranty Six Months e Used to remove and install final drive bearing locknut when replacing bearings or D
173. and an adjustable center sup port one of mounting brackets used for 14G and 16G Motor Grader transmis sions other mounting bracket used for 12G 120G 130G and 140G Motor Grader transmissions e Can be used for differential housing removal and installation disassembly and assembly testing on hydraulic test bench and for transmission storage and shipping e Fork slots in base of stand make it possible to quickly and easily move transmis sion with lift truck Hydrostatic Transmission Tools SMCS Code 3224 025 Model 963 and 973 Track Type Loaders Warranty Six Months e Used to lift support and test hydrostatic transmissions e Using the proper hardware simplifies installation onto the test bed e Reduces time spent securing transmission to test center e Lifting bracket allows transmission to be lifted in a level position making instal lation of support brackets much easier e Transmission supports will rigidly secure transmission to test bed or store it after testing e Control cable allows test operator to control transmission from a distance e Overflow assembly directs oil into test bed preventing it from splashing onto the floor e All parts with exception of overflow tube can also be used to test hydrostatic transmissions on 945 and 953 Track Type Loader References NEHT6037 Test Procedure 973 NEHT6040 Test Procedure 963 SI001 01911 JBMOd Description Overflow Assembly Not serviced Shift Cable Bracke
174. and removal procedure ip e Designed for easy use with assembly equipment e f e Reduces chance of chipping or damaging gear teeth Reference RENR2036 Service Manual Power Train Disassembly and Assembly 188 0649 Spiral Bevel Gear Overall size 660 x 1020 x 1400 mm 26 0 x 40 0 x 55 0 in Weight 310 kg 140 Ib 1 Discontinued 194 4791 Spiral Bevel Gear Handler SI001 01911 JBMOd Service Tools for 797 Off Highway Trucks Seal and Bearing Drivers Essential Tool SMCS Code 3258 017 Model 797 Off Highway Trucks Warranty Six Months e Used to install seals and bearings in differentials GRY eX e Heat treated for added durability Y KS O NN E e Complete set all parts shown below available under 186 0361 Driver Group S N Sealer Pan Number Description Use Bearing 186 0339 151 8641 Lip type Seal N Driver 186 0352 Ka eee yy Cup Typical 190 6106 Guide Seal Alignment 151 8641 Seal 194 8664 151 8642 Wear Sleeve 195 0953 147 9505 Cone Bearing 1147 9506 has been discontinued 190 6107 Reamer SMCS Code 3250 012 Model 797 Off Highway Trucks Warranty Six Months e Used during installation of new differential gear and pinion e Installation of new differential gear or pinion requires line reaming ground body bolt holes through case flange to ensure alignment and proper ground body bolt installation Cutting diameter 20 269 mm 0 798 in Overall length 241 3 mm 9 5 in
175. ar from output shaft e FT1575 Bar and 6H 4138 Arms replace 5F 9306 Arms and fabricated bar listed in early Service Manuals Fabricated Tools for MG521 and MG527 Marine Gears SMCS Code 3300 010 Model MG521 and MG527 Marine Gears Warranty 2P 8310 Driver Assembly Six Months e Special tools needed for disassembly and assembly of MG521 and MG527 iff A k Marine Gears e Ep 3 PE ie L ed Continued 4 152 Marine Gear Fabricated Tools for MG521 and MG527 Marine Gears Continued SMCS Code 3300 010 Model MG521 and MG527 Marine Gears Warranty 2P 8310 Driver Assembly Six Months Part No Description Use FT1026 Pin Idler gear removal from idler shaft FT1027 Plate Output shaft gear removal FT1028 Spacer Clutch assemblies installation FT1029 Bar Assembly Output shaft span ner nut removal and installation FT1030 Plate Clutch assemblies removal tem Part No Description 2P 8310 Driver Assembly poe a A nH shaft spanner nut and bolt removal and installation Fabricated Tools for 7271 Marine Gear SMCS Code 3300 010 Model 7271 Marine Gear Warranty None e Required for disassembly and assembly of 7271 Marine Gears Part No Description Use FT1365 Puller Adapter Drive gear removal from top shaft 7 1 ratio also input gear removal from input shaft Drive gear removal from top shaft 5 55 1 and 6 07 1 ratios FT1367 Puller Adapter L gear removal SI001
176. ary nut e Used with 123 6703 Centering Ring References RENR6675 M318C Power Train Disassembly and Assembly RENR6964 M315C Power Train Disassembly and Assembly RENR6991 M316C Power Train Disassembly and Assembly SENR6258 M318 M320 Power Train Disassembly and Assembly SENR8944 M312 Power Train Disassembly and Assembly SENR8924 M315 Power Train Disassembly and Assembly 123 6704 Centering Ring Service Tools for Wheel Type Excavators 305 4538 Hook Spanner 240 8274 Spanner Insert Essential Tool SMCS Code 5459 017 Model M318 Wheeled Excavator 8AL 2385 UP M318C M318D M322C M322D Wheeled Excavator M322C M322D Material Handler Wheeled Excavator Warranty Six Months e Used to remove and install 179 3152 Collar Nut in swing drive assembly e Designed for high torque requirements Reference RENR6676 03 M318C Disassembly and Assembly Service Manual Machine Systems 240 8774 305 4538 Hook Spanner SN 240 8274 304 5800 Socket Essential Tool SMCS Code 5459 017 Model M313C M313D M315C M315D M316C M316D Wheeled Hydraulic Excavator Warranty Six Months e Used to remove and install 155 0835 Bearing Retainer Nut from swing drive e Used with 3 4 inch square drive torque wrench Reference M313C amp D M315C amp D M316C amp D Disassembly and Assembly Service Manuals Square drive 3 4 in Tooth width 9 5 mm 0 38 in Tooth spacing 3 equally spaced Seal Installer and Pinion Backla
177. assembly e Provides safe alternative for re moval and installation 9U 5963 Spindle Hub Adapter 9U 5964 Drive Adapter 9U 5965 Torque Converter Support SMCS Code 3101 036 Model 789 and 793 Trucks Warranty Six Months Power Train Tools 9U 5965 e Used to support torque converters on hydraulic test benches makes testing faster and easier gu 5964 Securely and rigidly holds converter on test bench during testing 2 e Spindle holds converter on center helps eliminate damage to seals and bear 9U 5963 ings e Spindle and drive adapters allow converter to be rotated with less vibration J Reference NEHT6043 Test Procedure 789 and 793 Torque Converter Test Procedure 9U 5965 Torque Converter Support Search Power Shift and Hydrostatic Transmission FT1335 Disassembly and Assembly Transmission Fixture SMCS Code 3000 017 3150 017 Model 621E 623E 627E 631D 631E 633D 637D 651E 657E Warranty None e Used with 1P 2420 Transmission Repair Stand to aid in disassembly and assem bly of 7 and 8 speed transmissions a gt s Includes shims which locate center shaft in relation to No 3 clutch housing this prevents damage to shaft during disassembly and insures proper shaft location during assembly aS 140 2280 Stop Arm Assembly SMCS Code 3000 016 3000 017 Model 24H Motor Graders Warranty Six Months e Used to hold 123 0420 Input Shaft 4 in an assembled position while turning transmiss
178. cated on the basic converter a Reference Va gt RENR3448 Disassembly and Assembly of Torque Converter Assembly Part Number d 217 9911 Torque Converter Seal Guide FT3043 Bearing Retainer Group SMCS Code 3101 16 Model 793D Off Highway Truck FDB1 up Warranty None e Used to retain 81 0231 Bearing when 230 3109 Clutch Housing Assembly is turned upside down during assembly process Reference RENR8328 Service Manual 793D Torque Converter Assembly Torque Converter Divider and Retarder FT2625 Rod Assembly and 162 8299 Alignment Plate Essential Tool SMCS Code 3176 012 1003 012 Model 769D Off Highway Truck OHT Warranty 162 8299 Alignment Plate Six Months Used to align drive shaft yokes between torque converter and transfer gear group Also used to align engine torque converter or install transmission transfer gear group Allows use of dial indicator for precise alignment FT2625 Rod Assembly Item Part Number Description 1 1P 2721 Rod 2 0S 1629 Bolt Parno ipo CS 15 1629 162 8299 Alignment Plate hickness 9 mm 0 75 in Part Number Body Diameter 162 8299 Alignment Plate 206 mm 8 11 in Power Train Tools Torque Convertor Tools for DST and D10T Track Type Tractors Essential Tool SMCS Code 4197 017 3259 012 Model D9T and D10T Track Type Tractors Warranty Six Months zA ies 260 0626 Spanner Socket Assembly ew 5 e NEN P e Used
179. cause current super large valve stems are still using large valve cores current valve cores act as an orifice restrict ing air fluid flow into tire e Tire pressure can be checked as tire is inflated using standard or large bore pressure gauges check pressure through stem knob on end of inflator adapter e All parts are made from brass except for stainless steel internal collet and aluminum handle Power Train Tools Valve stem threaded connection 11 16 in 24 thd Air hose connection 1 2 in NPT Weight 1 4 kg 3 Ib Wheel loader models 994 994F 992 992C D G 990 988 988B F 980G Wheeled tractor models 824G 825G 834G 836 Off highway truck models 776 776B 777 777B 783 783B 784 784B 785 785B 787 787B 789 789B 793 793B C 135 8290 Inflator Adapter FT0891 Modified Extension Assembly SMCS Code 4200 036 Model 920 Wheel Loader Warranty None e Used for hydro inflating standard tires e Body thread accepts Schrader No 5791 Air liquid Adapter 5P 3975 Rubber Lubricant 3 79 L 1 gal SMCS Code 1360 010 Model 994 Warranty Six Months e Useful and almost indispensable product when servicing tires especially Cat beadless tires Used for installation and removal of rims and installation of mounting belts for beadless tire service Applied with 5P 0293 Sprayer Group Cat has long recommended rubber lubricant for mounting conventional earth mover tires soaps
180. cavators Warranty None Used to install 8U 2524 Seal into swing drive housing Makes installation of seal easier and faster Prevents damage to seal caused by using improper tools Material SAE 1026 steel or nylon tubing Reference SENR6264 Disassembly and Assembly M318 Excavators Ma chine Systems Service Tools for Wheel Type Excavators 239 7305 Hook Spanner Essential Tool SMCS Code 4054 010 Model M318C Wheel Excavator Warranty Six Months e Used to remove and install axle 239 7305 Hook Spanner EST Of YES Reference AY SENR6264 Disassembly and Assembly of dar N M318C Wheeled Excavator i 195 3446 Socket Wrench 4 3 8 in Essential Tool SMCS Code 3254 010 Model 325B Wheeled Carrier Material Handler Warranty Six Months Part Number N Used to remove and install drive 195 3446 Socket Wrench 4 axle bearing retainer nut gt RENR4017 325B Wheeled Carrier Mate fi a ain H rial Handler Disassembly and Assembly Pp S Manual Socket sce aain Square drive 3 4 in Overall length 87 0 mm 3 4 in SI001 01911 JBMOd FT2780 Socket Wrench SMCS Code 3254 010 Model 325B MH Wheeled Carrier Warranty None e Used to remove and install bearing retaining nut on front axle e Made from current 195 3446 Socket Wrench e Rework 195 3446 by removing weld from bar square drive end add extension tube and reweld to form new tool e Material SAE1026 steel Reference 325B
181. ch reassembly clutch pistons contain 2 lip seals that must be centered and inserted into their bores almost simultaneously extremely difficult to do without this tool and could result in seal dam age or improper installation e 4C 6136 Lifting Bracket 9 used with overhead hoist to remove and install shaft assemblies quickly and easily slips into grooves between sealing rings on end of shafts shaft assemblies weigh 18 to 50 kg 40 to 110 Ib and when oily are difficult to hold by hand safer to use lifting bracket N FT2343 10 and FT2342 21 Covers used to protect ports and surface of transmission case when control valves are re moved prevent dirt and contaminants from getting into transmission and protect sealing surface from damage N 4C 6172 Socket 14 used to remove solenoid valves on countershaft transmissions which are recessed in spot face and have very thin hex body regular 1 1 8 inch sockets with larger socket OD and inside chamber will not properly remove valves lightweight 1 2 inch drive deep well socket made of 12 gauge steel capable of torques needed s FT2345 Plate 16 required to remove pinion from V80F transaxle pinion should not be driven out plate provides way of mounting H bar or block to use forcing screw s FT2344 Bearing Driver 17 used when installing 9S 7950 Differential Bearings in addition to heating bearing considerable force required to seat bearing against shoulder 2 E ha a
182. cilitate service support because they are very efficient for disassembly and assembly remove and install operations s All are applicable to 214B Excavator 4C 4767 Spanner Wrench is the only tool that is also applicable to 213B Excavator References The following Service Manuals provide instructions for the use of these tools as well as a complete list of all tooling fittings and testing procedures Make changes to the manuals as indicated SENR3794 213B Vehicle Systems Disassembly and Assembly change C in chart on page 69 from 1U 9702 to 1U 5839 Puller SENR3796 214B Vehicle Systems Disassembly and Assembly change C in chart on page 64 from 1U 9702 to 1U 5839 Puller SENR4315 214B Power Train Disassembly and Assembly Change E in chart on page 37 from 1U 9702 to 1U 5839 Puller Tool charts on pages 14 and 32 incorrectly indicate that 4C 4061 Centering Plate can be substituted for 4C 4059 Plate Group Add 4C 4061 Centering Plate used with 4C 4058 Wrench to column B of tool chart on page 37 see accompanying illustration for step 32 on page 41 Change 4C 4055 to 4C 4655 Seal Driver in tool chart on page 37 Change 4C 4057 to 4C 4657 Puller in tool chart on page 21 Service Manual Reference 214B Power Train Disassembly and Assembly SENR4315 Item Description Use 5 Seal Driver Use to install 8U 0534 Seal in 8U 2509 Cover transmission Supplier Part No 5870 051 019 Support Use to remove 5W 5382 Needle Bearing from 8U 2457 Gear
183. cks pressure on either large 1P 0545 Tire Pressure bore earthmover or small bore auto motive type tire valves e Can be used on tires with liquid ballast e Scales read in kPa and PSI e Includes plastic pouch Gauge Group 2 E g _ z Q Wheel and Tire 336 8984 Inflater Adapter Essential Tool SMCS Code 4200 044 4200 045 Model 793F 795F and 797F Off Highway Trucks Warranty Manufacturer s Used to connect nitrogen supply line to Mega Bore tire valve body e Threads onto tire valve body with knurled nut turned in a clockwise direction e Internal o rings seal inflator adapter to valve body e Solid brass construction Other fittings or shut off valves can be attached to 3 4 14 NPT threaded con nection 336 8984 Inflater Adapter 4S 6524 Tire Pressure Gauge SMCS Code 4200 082 Model Most Cat Models Warranty Six Months e Used to check tire pressure on all Part Number Cat machines equipped with pneu matic tires e Heavy duty gauge with swivel head 4S 6524 Tire Pressure Gauge 1U 5751 Tire Tread Depth Gauge SMCS Code 4200 082 Model Most Cat Models Warranty Six Months e Replaces discontinued 2P 2310 Tire Tread Depth Gauge e Provides quick accurate way to measure amount of tread remaining on used tire e Range 152 4 mm 6 0 in Compared to discontinued 2P 2310 range of 127 0 mm 5 0 in Par Number IH 1U 5751 Tread Depth Gauge 7S 939
184. clutch springs so retaining ring can be removed or installed Guide collar attached to top of tools U shaped bar provides positive locator for arbor press plunger during spring compression s Increased versatility enables it to be used to service all versions of Funk Turner Spicer and Cat countershaft transmissions 4C 3652 Compressor As Clutch Spring 126 0413 Relief Valve Spanner Wrench 127 0899 Spring Compressor FT2508 Spring Compressor SMCS Code 3150 015 3150 016 0718 Model TH62 TH63 TH82 TH83 and TH103 Telescopic Material Handler Warranty 126 0413 Relief Valve Spanner Wrench and 127 0899 Spring Compressor Six Months FT2508 Spring Compressor None 126 0413 Relief Valve Spanner Wrench e Used to remove and install pressure regulator valve in T12000 Transmissions J used in TH62 TH63 TH82 and TH83 gp e Spanner has pins to engage holes in pressure regulator p e Wrench design prevents damage to pressure regulator during removal and SF installation LP 127 0899 Spring Compressor e Used to compress clutch spring for removal and installation of spring retaining ring on T18000 Transmission used in TH103 Telescopic Material Handler e Used with shop arbor press for safer and easier removal of clutch spring re tainer FT2508 Spring Compressor e Used to compress clutch spring for removal and installation of spring retaining ring in 112000 Transmissions used in TH62 TH63 TH82 and TH83 e Used with shop arbor press for s
185. cm 5 50 in FT1065 5 59 mm 0 22 in 69 85 mm 2 75 in FT1516 Use with 6G 4701 and 6G 4702 Nuts Use with 6G 4701 and 6G 4703 Nuts Use with 6G 4703 and 6G 4704 Nuts Use with 6G 4703 and 6G 4705 Nuts 1 Not serviced Inset Tangs Inset Tangs o of Tangs ae Fane ouble 4 and 4 Width of Tangs 28 00 mm 1 10 in 28 00 mm 1 10 in 4 60 mm 0 97 in 96 mm 0 16 in 00 mm 0 31 in 56 mm 0 22 in 8 73 mm 0 34 in 5 56 mm 0 22 in Final Drive SI001 01911 JBMOd Final Drive Spanner Wrench Face Slotted Part Number Drive Size Clearance Number of Width of Distance fi Diameter Tangs Tangs Between L Tangs Bar Drive 18 08 cm 8 11 2 mm 18 08 cm Val 7 12 in 0 44in 10 121 Center Hub Square Drive Hex Drive 3 4 in square 13 34 cm 11 91 mm 14 69 cm 5 25 in 0 47 in 5 78 in Make from 5P 2684 1 2 in square 76 00 mm 5 00 mm 76 00 mm 2 99 in 0 20 in 2 99 in 1 2 in square 52 60 mm 5 00 mm 52 60 mm 2 07 in 0 20 in 2 07 in Used with 2K 0535 Nut Used with 6D 2646 Nut FT 1899 Used with 3D 9552 Nut FT2338 3 4 in square 10 16 cm 12 70 mm 89 00 mm 4 00 in 0 50 in 3 50 in Discontinued Pan No Drive Size learance Diameter No of Tangs Width of Tongs Distance Between Tangs _ 126 6600 atin square 22 19 om 8 74 EAC i TBinhex e0eem H TLE TS
186. compressor The SENR3366 Power Train Disassem bly and Assembly Manual shows the updated compressor being used All spring compressors in dealers shops should be updated according to print FT1744 References SENR3360 Service Manual Vehicle System Disassembly and Assembly SENR3366 Service Manual Power Train Disassembly and Assembly Part Number Description Use FT2219 Bearing Driver Assembly installation of bearings into transmission 3rd speed clutch gear Support Stand Assembly supports clutch pack assem blies when they are removed from transmission case Spacer Bar 1U 8306 Pinion Nut Spanner Wrench 1U 8306 Pinion Nut Spanner Removal and Installation of nut on Wrench winch pinion shaft and input clutch shaft positions transmission clutch gears for installation of bear ings 2 bars required SI001 01911 JBaMOd Power Shift and Hydrostatic Transmission 4C 3652 Compressor As Clutch Spring FT1744 Part Number Description FT1744 Drawing AC 3652 Compressor As Clutch Spring Socket 139 7050 Cover Plate SMCS Code 3412 032 3150 025 Model All H Series Motor Graders Warranty Six Months l e l Enables mechanic to check and adjust initial transmission pressures A b Reduces time required to perform initial pressure adjustment as removal of es cD control valve is not recommended or necessary l na Must be installed on transmission valve group in place of existing 8
187. cription Plate Assembly Bumper Assembly 50 8 mm 2 00 in long tapered bumper Used with 253 8405 and 331 5225 Transmission Arrangement Bumper Assembly 25 4 mm 1 00 in long tapered bumper Used with 253 8407 Transmission Arrangement Collar Assembly 326 8026 Cover Assembly 198 4386 Bearing Driver Essential Tool SMCS Code 3030 012 Model 797 Off Highway Trucks Warranty Six Months SI001 01911 JBaMOd s Used to install transmission sleeve bearing e Used with 1P 0532 Handle part of 1P 0520 Driver Group e Quickly installs bearing to proper depth e Heat treated for added durability and long tool life Reference SENR2036 Service Manual Power Train Disassembly and Assembly tem PartNumber Description TRE K TOSS Boo ATA Bolt Hex Socket Head 1 Part of 1P 0520 Driver Group Service Tools for 797 Off Highway Trucks Search 169 3687 Transmission Removal and Installation Bracket Assembly Essential Tool SMCS Code 3030 010 3400 010 Model 797 Off Highway Trucks Warranty Six Months European Union compliant CE marked e Used to remove and install transmission with body attached e Used with mobile cranes Maximum capaciy 6s50 1740007 8 169 3687 Transmission Removal and Installa tion Bracket Assembly KEZ T 0283 Hex Head Bolt l 193 5474 Shackle 202 2056 Transmission Shipping Stand Group SMCS Code 4208 052 Model 797 Off Highway Truck Wa
188. cultural Tractors Warranty None FT2516 Adjustment Bolt e Used to lift transmission shafts when checking end play clearance this deter mines how much shim pack is required for proper end play adjustment References SENR8305 Service Manual Challenger 35 45 and 55 Agricultural Tractor Transmis sion Disassembly and Assembly SENR8308 Service Manual Challenger 35 45 and 55 Agricultural Tractor Power Train Disassembly and Assembly fem PartNumber Description S S d r Jauickbisconnect Coupler C 7 T C e LT C 2 Pressure Gauge ol 5P 3501 Adapter 9 16 in 18 SAE external to 1 4 in 18 NPTF internal 7 8d 1907 O ring Seal for 5P 9617 Adapter FT2515 Guide Bolt FT2516 Adjustment Bolt Bd ation tem Par Number UUE 1 200s 0503 Hard Washer Drive Line and Axle SI001 01911 JBaMOd I FT2515 with optional screw driver slot Power Train Tools Drive Line and Axle 131 1709 Crossblock Puller SMCS Code 4313 017 131 1709 4198 010 Model Challenger 35 45 and 55 Warranty Six Months 131 1709 131 1710 Hub Bearing Spacer Set a i l 131 1709 Crossblock Puller e Used to remove axle and bearing from axle housing N Used with hydraulic cylinder four 7X 0364 Bolts four 7X 0448 Nuts and four dealer manufactured spacers e Puller bolts mount into holes in axle housing e Made from high strength alloy steel References SENR8308 Service Manual C
189. d 2B on it representing given pitch diameters of differentials punch marks are also a guide for placement of dial indi cator tip e Backlash is determined by setting up a dial indicator outside of the differential case and measuring movement at the appropriate mark on the gauge 127 8072 Backlash Gauge SI001 01911 JBMOd Power Train Tools Drive Line and Axle Reference for 127 8072 Backlash Gauge Service Manual Module Backlash specifications for marks A and 0 25 0 05 mm 0 010 0 002 in B Backlash specifications for marks 2A and 0 51 0 10 mm 0 020 0 004 in ke SA l E Pitch diameter A for 120H and 135H Motor Graders SSS pra Pitch diameter 2A 2 times pitch diameter for 120H and 135H gt 3 Motor Graders Pitch diameter B for 12H 140H 143H 160H and 163H Mo tor Graders Pitch diameter 2B 2 times pitch diameter for 12H 140H 143H 160H and 163H Motor Graders SS Using the backlash gauge with a dial indicator FT2582 Torque Wrench Assembly SMCS Code 3251 010 Model 966G and 972G Wheel Loader Warranty None e Used to remove and install universal joint bolts from drive shaft e Used with standard 1 2 inch torque wrench s Wrench fits into available very limited clearance stan dard wrench and socket is too large for this procedure e Made from two currently available parts by Reference L Service Manual for 938G Disassembly and Assembly Manual TESZ A
190. d Overall Length Wrench Flat lt N 128 5049 Guide Stud M20 x 2 5 152 mm 6 0 in Search Power Shift and Hydrostatic Transmission Compressing Tubes and Clutch Aligning Tools SMCS Code 3404 017 Model IT28F Integrated Toolcarriers 928F and 938F Wheel Loaders 520C and 522C Skidders Warranty Six Months e Used to disassemble and assemble clutches in countershaft transmissions provides simplest most effective method e Improper assembly or damage to components can result from not using these tools e Makes assembly less difficult saves time and money 9U 7479 and 9U 7480 Compressing Tubes N 9U 7479 used for 190 0 mm 7 48 in diameter first gear clutch 9U 7480 used for other five 160 0 mm 6 30 in diameter speed and directional clutches s Compresses clutch spring to allow removal of retaining ring e Compressing force produced by threaded rod extending through tube and into clutch shaft eliminates need for arbor press e Large access windows in tube provide ample room to remove retaining ring 9U 7482 and 9U 7491 Clutch Aligning Tools N 9U 7491 used for 190 0 mm 7 48 in diameter first gear clutch 9U 7482 used for other five 160 0 mm 6 30 in diameter speed and directional clutches e Used to quickly and properly align and center clutch friction discs and plates during assembly e Extremely difficult to align plates and discs tool greatly decreases time to assemble References SENR5995 Service Manual 928F Wh
191. d simultaneously e L shaped handle provides a positive grip and ensures correct orientation of tool during assembly Reference SENR1206 Service Manual Disassembly and Assembly 416C 426C 428C 436C and 438C Backhoe Loaders Power Train Outside Diam Inside Diameter Description Overall Length eter of Base of Top Collar Rod Diameter SI001 01911 JBMOd 137 8102 Spring Compressor Assembly 318 mm 12 5 in 88 9 mm 3 50 in 53 9 mm 2 12 in en 137 8103 Spring Compressor 255 5 mm 10 1 in l 11 11 mm 0 437 in Power Shift and Hydrostatic Transmission 318 1478 Spring Compressor Essential Tool SMCS Code 3150 017 Model 236B 246B 252B and 262B Skid Steer Loaders 416C 426C 428C 436C and 438C Backhoe Loaders with optional Power Shift Transmis sion Warranty Six Months e Replaced discontinued 152 7055 Spring Compressor e Used to disassemble and assemble the transmission clutch shaft assemblies e Used to compress transmission clutch spring to remove and install retaining ring lt e Use with shop arbor press e Provides a method to remove and install retaining ring e Designed to provide access to easily remove and install the retaining ring s To aide in the assembly procedures of the piston motors in skid steer loaders 318 1358 Driver e Used to support the end in the service press Reference SENR1206 Disassembly and Assembly 416C 426C 436C 428C and 438C Backhoe Loaders Power Train Part Number De
192. d with welded on eye plates 76 2 mm 3 in hole for 3 tie down loca Q s i tions e May use 1U 9723 Ratchet Type Binder K Reference RENR2037 Service Manual Pari Number Description 173 6624 Wheel Carrier Bracket Assembly 202 2053 Shipping Stand Group Wheel Station SMCS Code 4208 052 Model 797 Off Highway Truck Warranty Six Months s Made as ordered MAO fh S to hold el stations Shipping Stand fE p after remova Group Wheel Sta AA i A e E SZ Service Tools for 797 Off Highway Trucks 210 4885 Bearing Cup Driver Group Essential Tool SMCS Code 4208 016 Model 797 Off Highway Truck Warranty Six Months e Used to realign 170 0497 Bearing 710 4885 Bearing Cup Driver Cup into 139 7619 Rear Wheel dur aN eo oles ing installation procedure e Works with rear wheel in a vertical position s Made from durable steel heat treated for added durability Reference RENR2036 797 Off Highway Truck Pow ertrain Disassembly and Assembly 203 7705 Press Plate Essential Tool SMCS Code 7551 012 Model 797 Off Highway Trucks Warranty Six Months Part Number e Used to install 147 8089 Bearing 203 7705 Press Plate into 139 7631 Retainer and 139 7630 aie Guide HE lt S e Used with 1U 7459 and 1U 7461 55 f S Ton Economy Shop Press K a 2 e Reduces chance of damage to bear N ing cup and planet gear e Precision machined and heat S treated gt Reference RENR2036 Service Manu
193. dapter 1P 2382 Socket 12 mm Square drive 1 2 in Socket size 12 mm 12 point FT2775 Bit Socket Assembly 14 mm FT2797 Bit Socket Assembly 17 mm Essential Tool SMCS Code 4051 017 Model 988F 988G 966F 980G Wheel Loaders 824G 834G 836G Wheel Dozer Warranty None e Used to remove and install socket head bolts holding hub assembly to wheel e Required to obtain specified bolt torque e Made from 2 standard parts References RENR3096 988G Powertrain Disassembly and Assembly RENR2183 834G and 836G Powertrain Disassembly and Assembly RENR3096 988G Powertrain Disassembly and Assembly RENR6029 824G Powertrain Disassembly and Assembly Square Drive Impact Socket Socket Bit 14 mm 1 in drive 14 mm bit 1U 7629 194 3548 1 in drive 14 mm bit 1U 7630 194 3549 Drive Line and Axle FT2710 Chain Puller SMCS Code 0717 012 Model 550 570 and 580 Harvesters with Chain Drives Warranty None N Used to install drive chains 1 N Provides safe method of installation and reduces installation time c e Threads over sprocket before inserting chain e Cable is galvanized steel with a vinyl jacket i pe aa J e Join cable loop with clip or weld into position Ss aa e Can be made of suitable equivalent materials ii U Description Grainger PartNo Material l E Cable 4KH26 a Clip 4KH30 Block EE 159 3285 Bearing Press Tool Essential Tool SMCS Code 3260 016 0722 016 Model 216
194. date with 3406E Engine Warranty Six Months serve as temporary engine supports since transmission contains rear engine a e Used to support rear of engine during and after transmission removal brackets g T transmission mounts lt lt Ne U e Attaches to engine flywheel N4 214 5722 KC e Adjustable square head set screws 5 8 11 allow rear of engine to be raised AN 7 A 2 Ae ae i 214 5721 or lowered helps align transmission during installation ae L We N Service Part 2H 3897 Square Head Setscrew Ng Reference SS AN RENR4373 Disassembly and Assembly 824G Wheel Dozer 825G Soil Compactor and S 826G Landfill Compactor Machine Systems 214 5721 Engine Support Bracket Assembly Right Side 214 5722 Engine Support Bracket Assembly Left Side 311 5882 Engine Support Group Essential Tool SMCS Code 1001 Model M Series Motor Graders Warranty Six Months e Replaces cancelled 271 8547 Engine Support Assembly RH and discontinued 280 7793 Engine Support Assembly LH Used to support rear of engine during removal and installation of transmission on all M Series Motor Graders Used with eight 8T 6430 Bolts M20 2 5 x 50 mm and eight 7X 3383 Washers M20 not included Support assemblies attach to flywheel housing on both sides of engine Engine weight is supported on frame rails Detent pin and lock bolt allow fast easy set up Base plate bolt provides engine height adjustment during transmiss
195. dealer service tools for hydraulic removal of wheel e Removing sprocket wheel from most Car track type machines involves tooling that connects a hydraulic cylinder to sprocket wheel special adapters are used to connect sprocket wheel to rest of tooling those adapters are installed from inboard side of sprocket wheel because of limited clearance between sprocket wheel and final drive case on 215 Excavator it is not possible to install adapters from inboard side 81 5243 Adapter Group can be installed from outboard side of sprocket wheel 3 required Description Plate Adapter Continued 4 207 Final Drive 8T 5243 Adapter Group Continued SMCS Code 4200 011 Model 215 Excavator Warranty Six Months Parts serviced separately Sprocket Wheel Removal Tools Complete Set of Tooling Required to Remove Sprocket Wheel 178 4 x Not Shown Hydraulic Service Pump a saa s 6 an r Complete Set of Tooling Required to Remove Sprocket Wheel e 81 5243 Adapter Group 2 Arm Bam Adapter I Gyinder Group i Adapter Group Installation Install the adapter groups by evenly spacing them in the holes in the sprocket flange The hooked adapter 1 is installed first and then the plate 2 The plate is fastened to the adapter with two bolts 3 and washers 4 It serves as a spacer to retain the adapter in the sprocket wheel Before installing the remainder of the tooling loosen bolt 5 so
196. ders f N I H C E A FT0562 Transmission Stabilizer Bar SMCS Code 3000 011 Model 12 112 and 14 Motor Grader Warranty None e Used to support transmission when engine is being removed and tandems are tei being disconnected from main frame f SI001 01911 13MO0d FT0530 Puller Plate SMCS Code 3176 010 Model D6C D7E D7F D8 and older D9 Tractors 561C 571A 571F 572E and 572F Pipelayers 983 Track Loaders 120G 130G 140G 12G and 14G Motor Graders Warranty None e Used to remove transmission input flanges e Can also be used to remove crankshaft pulleys on 3304 and 3306 Engines used Q in 120G 130G 140G 12G and 14G Motor Graders l Q e FT0530 Puller replaced FT0531 Puller and FT0532 Puller e Material SAE1018 cr steel a Power Train Tools Flywheel Clutch and Direct Drive Transmiss Search 6H 5360 Flywheel Clutch Adjusting Tool SMCS Code 3071 025 Model Early 955 Traxcavators Warranty Six Months _ _ _ _ Sr e Used for adjusting oil flywheel clutch Part Number 6H 5360 Flywheel Clutch Adjusting Tool Transmission Disassemble and Assemble Tools SMCS Code 3400 017 Model Challenger 35 45 and 55 Warranty Six Months e Used to disassemble and assemble transmission k 1U 9089 Clutch Spring Compressor e Used to compress clutch springs Belleville washers to remove retaining ring during trans Q mission removal and assembly e Used with hydraulic p
197. ders KY 143 4987 Adapter Lifting Bracket Assembly SMCS Code 3816 010 Model 769 Through 777 Off Highway Trucks Warranty Six Months European Union compliant CE marked l e Used to remove and install planet carrier assembly while rear wheel station is in By the horizontal orientation even when attached to truck l a wn mas e Used with 128 4775 Lifting Bracket Assembly e Multiple hole patterns make tool versatile enough to use on 769 through 777 series trucks References SENR3145 776C Tractor and 777C Truck Power Train Ce s SENR6858 772B Tractor and 773B Truck and 775B Truck Power Train P R SENR6853 768C Tractor and 769C Truck Power Train y Working load limit 363 kg 800 Ib Ay Ss 143 4987 Adapter Lifting Bracket Assembly GM ulel J8aMOd me E bam a Q Drive Line and Axle FT1108 Seal Installer SMCS Code 3258 012 3258 017 Model 772B 773B Warranty None N Used to install 7D 4891 Seal in differential carrier assem bly 183 4807 Differential Lifting Bracket SMCS Code 3258 009 3258 010 3258 017 Model 772B 773 Warranty Six Months N Used to remove and install differ ential and carrier assembly without disturbing brake lines Capacity HTH 183 4807 Differential Lifting Bracket 125 9612 Lifting Bracket SMCS Code 3258 010 Model All H Series Motor Graders Except 14H and 16H Warranty Six Months e Used to remove and install di
198. differential a axle l 2 Reference L gt a Service Tool and Service Publications Pee Lift height 152 mm 6 0 in Maximum capacity 136 078 kg 300 000 Ib Center Support Assembly 201 7602 Adapter Handler Group Essential Tool SMCS Code 4199 010 Model 797 Off Highway Trucks Warranty Six Months e Made as ordered MAO e Used to remove and install 191 5196 Split Ring Adapters e Handles both adapters at same time 7 l e Split can be oriented in any rotary position E AN e Adapters are mechanically attached to handler group K YHA AN 196 8520 Reference 2 l SA E K R RENR2036 Service Manual Disassembly and Assembly A AF DB Fork pockets 203 2 x 304 8 mm 8 0 x 12 0 in ee ae Center to center spacing on fork pockets 1117 6 mm 44 0 in Se Replacement bolt assembly 196 8520 Continued 4 317 Power Train Tools Service Tools for 797 Off Highway Trucks 201 7602 Adapter Handler Group Continued Essential Tool SMCS Code 4199 010 Model 797 Off Highway Trucks Warranty Six Months Par Number Desorption 201 7602 Adapter Handler Group 173 6624 Wheel Carrier Bracket Assembly Essential Tool SMCS Code 4208 052 Model 797 Off Highway Trucks Warranty Six Months European Union compliant CE marked e Used to secure rear wheel station during removal and installation e Designed with front and side forklift transport tubes e Roller bearing wheels allow rotation for aligning bolt holes X gy A e Equippe
199. e 3253 012 Model Usage 777G Warranty 6 months e Used for new style seal at the output shaft of the torque converter that requires a cupped seal installer for installation SoD N S I HA 0 Specifications 139 7 mm dia x 103 mm long 5 ft x 34 ft 2 28 kg 5 03 Ibs Steel H SS 6065 Torque Converter Output Shaft Seal Installer FT3071 Seal Driver Assembly SMCS Code 3253 Model Wheel Tractor Scraper 651E 4YR 89Z 657E 5YR 6TR 90Z 912 657G W1B W1C Tractor and 657E 6MB 7KR 6PR 862 87Z 657G W1E W1F Scraper Warranty None e Used to install 7X 4742 and 300 3155 Lip Seal into cage housings of 6G 3490 and 6G 3500 Drive Shaft Group e 2 piece seal installer uses a pilot to install seal square with housing e Built in stop accurately installs seal to correct depth prevents possible damage SN to seal s lip SI001 01911 13MO0d Power Train Tools Torque Converter Divider and Retarder FT0617 Spring Guide SMCS Code 3133 012 Model 951B Traxcavator Warranty None e Required to install torque converter inlet relief valve spring into its housing spring guide end tabs installed in housing then spring is slipped down guide into position e Material SAE 1020 steel FT0551 Holding Plate SMCS Code 3113 012 Model Wheel Tractor Scrapers 769 Truck and No 16 Motor Grader Warranty None e Installed on torque divider when removing retainer from end of output sh
200. e helps eliminate trial and error adjustments Capacity 1814 kg 2 tons me E E z Q Minimum height 495 mm 19 5 in Maximum height 565 mm 35 8 in 195 4988 Gear Extension Jack 160 1728 Adapter Bracket Assembly Essential Tool SMCS Code 3258 017 Model 797 Off Highway Trucks Warranty Six Months Used to support and rotate differential carrier during disassembly and assembly 2 brackets required Used with 4C 9832 Large Engine Roll Over Stand Bracket allows 360 rotation for easier access to all surfaces and attached Se 0 components f e f E a l Je P e K lt a N Bracket attaches to differential using 7X 0445 Hex Head Bolt 7X 0451 Hex Nut be ef and 7X 0533 Flat Hard Washer ZI e Bracket attaches to engine stand using 7X 0370 Hex Head Bolt 6V 8182 Hex Nut and 8T 4994 Flat Hard Washer Length x Width x Height 62 5 x 56 5 x 25 4 cm 24 60 x 22 25 x 10 00 in Continued Service Tools for 797 Off Highway Trucks 160 1728 Adapter Bracket Assembly Continued Essential Tool SMCS Code 3258 017 Model 797 Off Highway Trucks Warranty Six Months Pari Number Swe Jomiy Adapter Bracket Assembly 160 1778 oe Attachment Hardware 7X 0445 1 1 4 7 x 12 7 cm 5 0 in long YS RIS E SS STR RTE 7X 0370 3 4 10 x 88 9 mm 3 5 in long 3 4 4 10 Differential Bearing Pullers Essential Tool SMCS Code 3258 011 Model 797 Off Hi
201. e Group includes 203 4348 Pinion Gauge Assembly 204 9319 Gauge Bar Assembly two 6H 3958 Socket Head Bolts 6V 3073 Protective Case 208 5527 Foam Block and NEEG2939 Decal Reference Service Manual TH103 Telescopic Material Handler 203 4348 Pinion Gauge Assembly e Designed to sit on top of pinion shims only way to accurately measure distance from top of shim to housing e 204 9319 Gauge Bar Assembly bolts onto pinion gauge provides correct spac ing for setting pinion height Drive Line and Axle lt VA 207 0485 x Ce 7 M8 Bolt L U 5 U 7 NEA R i SI001 01911 13MO0d _Sy 8H 3958 A N28 SPE 204 9319 Sj d s IL 203 4348 Continued 4 137 Drive Line and Axle 208 5526 Gauge Group Continued Essential Tool SMCS Code 3258 025 Model TH103 Telescopic Material Handler Warranty Six Months 204 9319 Gauge Bar Assembly e Bolts onto 203 4348 Pinion Gauge Assembly using two 6H 3958 Socket Head Bolts e Provides a stable indicator platform for taking front and rear axle measurements e 2 preset depth holes allows dial indicator to be quickly and accurately set to 20 or 98 mm 203 4348 Overall length 89 mm 3 5 in Outside diameter 111 0 mm 4 37 in Inside diameter 99 0 mm 3 90 in 1 4 20 69 9 mm 2 75 in 228 5 mm 9 00 in 38 mm 1 5 in 208 5526 Gauge Group Pinion Gauge Assembly Gauge Bar Assembly Screw Power
202. e Handle 315 2607 Adapter Assembly FT1449 Turning Tool SMCS Code 3250 025 Model 772 772B Tractors and 773 773B Trucks Warranty None e Designed to engage lugs of adjusting rings in sides of dif ferential carrier e Adjusting rings control bearing preload and bevel gear backlash Drive Line and Axle 4C 8154 Axle Installer 4C 6408 Axle Support SMCS Code 3259 010 4056 010 Model 990 Wheel Loader Warranty Six Months 4C 8154 Axle Installer e Used to install drive axles into final drive assembly e Tool slides over end of axle not to exceed 92 5 mm 3 64 in and helps lift in board end to engage drive spline e Knurled hand grip provides better control 4C 6408 Axle Support e Used to support axle when removing or installing sun gear in final drive e Used with hoist and sling if necessary to support tool and axle Description Overall Length LD OD Thread Axle Installer 00 mm 31 50 in 188 9 mm 3 50 in ae 8 ao Axle Support 610 mm 24 02 in 50 8 mm 2 00 in 1 2 13 Step Plates SMCS Code 3280 017 Model 777 Truck 776 Tractor Warranty Six Months e Used in disassembly and assembly of 2G 0135 Differential and Bevel Gear Group Use Differential housing bear ing removal ftem PariNumber Description Tia 5P 7377 Step Plate Input pinion front bearing ee ee TT 3 5P 7379 Step Installer Input pinion phenolic oil seal ee a ee 77H Step Instal
203. e Heat treated for strength and wear resistance Par Number X 225 4125 Spanner Wrench 4 evenly spaced Assembly 383 4270 Spanner Wrench SMCS Code 3260 017 Model Usage 938K Wheel Loader Warranty Six Months e Used to remove and install 365 1291 nut e Used during the disassembly and assembly of certain axle housings Spanner Wrench Specifications Outside Diameter 79 8 mm 3 14 in Tooth Inside diameter 71 7 mm 2 82 in 10 5 mm 41 in 12 3 mm 48 in Number of Teeth 6 Hex Size 30 mm 1 18 in 210 1461 Dyno Tooling Group SMCS Code 1000 0781 Model MT835 MT845 MT855 and MT865 Ag Tractors Warranty Six Months J O e Used to hook up and test tractors on Service Repair Parts Fe engine dyno service tooling Pr Z Rerne sein peast EA REHS1333 Special Instruction 210 1462 _ a 7 210 1465 haft Assembly Rrap mild w U L i Z v7 210 1466 Coupling WA 9 116 9896 Hose Assembly 7X 0474 Bolt 4 required Drive Line and Axle 305 6884 Wrench Essential Tool SMCS Code 3259 4151 Model 277C JWF1 UP 287C MAS1 UP 297C GCP1 UP Multi Terrain Loaders Warranty Six Months e Used to position torsion axle N Allows removal and installation of C series track roller frame e Unique offset design works where standard tools will not e Wrench opening is 77 8 mm 3 06 in 264 4529 Set Ring Essential Tool SMCS Code 3117 012 Model DOR and D9T Trac
204. e Housing G Essential Tool D SMCS Code 3260 010 M Model 797 5YW1 UP and 797B JSM1 UP Off Highway Truck T Warranty Six Months z Used to mechanically expand tubing joints in 196 1406 Housing Assembly and om B Sas pas n 189 2560 Rear Axle Housing Assembly 4 kA C saves Reference ae ia REHS2555 Special Instruction Procedure for Using the Tube Expanders on 797 797B Off Highway Trucks fem PartNumber fubing Outer Diameter U 2 1 GH 7 perme Sn SSCS pero SSS C LES Continued 4 78 Tube Expanders for 797 Off Highway Truck Axle Housing Continued Essential Tool SMCS Code 3260 010 Model 797 5YW1 UP and 797B JSM1 UP Off Highway Truck Warranty Six Months tem PartNumber Tubing Outer Diameter ES TD jem pemos Steering Clutch and Brake 9S 1373 Bolt SMCS Code 4100 016 Model D6 D7 No 6 572 977 Warranty Six Months e Used with other tools for compress 95 1373 ing steering clutch springs when disassembling steering clutches in field Steering Clutch Assembly Installation Tools SMCS Code 4100 012 Model D4C D4D D5 D6B Tractors 955 and 977 Traxcavator and 562B Pipelayer Warranty Six Months e Used to install steering clutch assemblies on bevel gear shafts e Also used to install final drive pinion flanges 174 5354 STOR Plug Assembly Essential Tool SMCS Code 4106 016 Model D3500E D3500E II D400E D400E II Articulated Truck Warranty Six M
205. e Used to keep gears in bevel and transfer gear group from Lyme rotating while loosening or tightening bearing nut n l e Used with 129 3254 Spanner Socket e Provides most efficient way to hold gears while eliminat ing potential damage from using other holding methods e Material ASTM A36 steel FT1186 Axle Installation Tool SMCS Code 3259 010 Model 637 and 637B Scrapers 26R 64M 91N and 92N Warranty None e Used to properly install axle into differential e Material SAE1040 steel SI001 01911 13MO0d Pisana B n 4C 6808 Plate SMCS Code 3280 782 Model 446 Backhoe Loader Warranty Six Months e Used on drive axle to quickly and easily determine accurate shim thickness to obtain correct contact pattern s 2 plates needed used with the 1U 5847 Shaft Reference SENR3970 Service Manual Continued 4 101 Drive Line and Axle 4C 6808 Plate Continued SMCS Code 3280 782 Model 446 Backhoe Loader Warranty Six Months 15808 FT2350 Adapter Assembly SMCS Code 3250 010 Model 446 Backhoe Loader Warranty None e Bolts directly to axle housing allowing mechanic to work safely on axle e Axle housing can be rotated for fast easy servicing Front Axle Tooling SMCS Code 4084 017 3260 015 3260 016 4318 010 4091 017 0722 Model 416C 426C 428C 436C and 438C Backhoe Loaders Warranty Six Months Power Train Tools Used to disassemble axle without damaging componen
206. e Wheel Bearings from Off EL os 4 YF Highway Trucks Re S SEBF9118 Special Instruction Procedure to Remove Large Wheel Bearings Continued Final Drive 301 5725 Wheel Bearing Removal Group Continued SMCS Code 4215 Model 777D 777F 785 789 793 std 793XLP and 797 Off Highway Trucks Warranty Six Months Part Number Description Hydraulic Cylinder Hub Assembly Large CL 13 TP T Pin Fits 301 5727 Hub Assembly 3 CL 40 TP T Pin Fits 301 5730 Hub Assembly 3 10 Hub Assembly Small T Carr Lane Mfg part number www carrlane com en PatNumber Description SSCS C E e G OH C 0 e C G H T L 8 9 2 T 4223 Hard Washer U 6800 Speed Nut M64 2 9U 6702 Puller Stud M64 2451 long 301 5728 Slide Bar Set 190 0 mm 7 48 in long serviced ee 2 T 1iniaiiaianil 301 5729 Slide Bar Set 330 0 mm 13 0 in long serviced O a 301 5731 Slide Bar Set 120 0 mm 4 72 in long serviced only as a set Power Train Tools 301 5732 Slide Bar Set 155 0 mm 6 10 in long serviced only as a set U U a C L T U G T S H U H H GTS U G S C 1 CIE H LL 2 required 301 5725 Additional Tooling for Wheel Bearing Removal Group parbat Thana m Additional Required Tooling P 2376 oupler Assembly Quick Connective Female 2 C S 6224 Pump Group Hydraulic 115V H DTA draue Hose V 3145 Load Leveler Optional Mo T 5343 Pressure Gauge 245 1893 Calibration Group 24
207. e correct shim adjustment e Used with torque wrench and dial indicator e Allows measurement to be taken directly from indicator during assembly e Faster assembly by eliminating additional measurements and calculations e Made from common steel and Car hardware Reference SENR5785 Disassembly and Assembly Limited Slip Differential Supplement for Wheel Loaders and Integrated Tool Carriers Decsription Size Bar 25 4 x 25 4 X 205 0 mm 1 00 x 1 00 x 8 07 in 2 77 x 25 4 x 153 mm 0 109 x 1 00 x 6 02 in Material SAE1045 steel SAE1018 steel ftem Par Number Description Se S S IAE C GEL E C E S U 140 3073 Locknut Spanner Wrench Essential Tool SMCS Code 3107 017 Model D3C D4C and D5C Track Type Tractor Hystat Drive Warranty Six Months E e Used to remove and install 2H 3777 Locknut on yoke shaft c NA e Required for disassembly and assembly of power takeoff PTO Drive Group e Extends over yoke shaft to reach locknut inside housing counter bore e Provides positive engagement e Makes removal and installation of locknut easier Ey Reference A SENR1251 Disassembly and Assembly D3C D4C D5C Track Type Tractor Power Train Outside diameter 63 5 mm 2 50 in Overall length 89 2 mm 3 51 in Key width 3 5 mm 0 14 in Span between keys 48 9 mm 1 93 in Key spacing 4 equally spaced Square drive 1 2 in 140 3073
208. e required for transmission shaft clutch assemblies e Using proper tooling to assemble and disassemble shaft clutch assemblies and seal carriers will reduce component dam age and make both procedures easier and faster 4C 8156 Lifting Fixture N Used to remove and install number four first third shaft assemblies both shaft clutch assemblies must be removed to gether Lifting fixture can also be used to remove number five output shaft Fixture bolts to top of each shaft assembly Eyebolt provides an attachment point for overhead hoist e Designed to reduce component damage and make a formerly difficult procedure much simpler 4C 8157 Fixture e Used to hold shaft clutch assemblies after being removed from transmission housing 2 required e Designed to provide a stable base during disassembly of shaft clutch assembly e Fixtures are separate and permit shaft clutch assemblies to be separated enables individual shaft clutch servicing Reference Service Manual Module SI001 01911 JBaMOd PartNo Description Overall Size Lifting Capacity Eye Bolt metric 4C 8156 Fixture Lifting 300 x 51 x 54 mm 11 8 x 2 0 x 2 1 in 227 kg 500 Ib 4C 8359 Power Shift and Hydrostatic Transmission 4C 8157 Fixture PartNo Description Overall Size Inside Diameter of Support Shaft 4C 8157 Fixture 203 x 203 x 127 mm 8 0 x 8 0 x 5 0 in 63 5 mm 2 5 in Ag Tractor Transmission and Final Drive Tools Model MT835 MT845 MT855 and MT8
209. eal Installer SMCS Code 7561 012 Model 623 Scraper RM293 RM309 Warranty Six Months e Used to install Duo Cone seal s Easy reliable seal installation slotted latches bridge saw cut gap ensuring that installing lips are held in alignment e Lower cost due to simpler design with fewer major parts e Fits seal assemblies with Toric cross section 6 22 mm 0 244 in Seal ramp angle 15 References SEHS8364 Special Instruction SEHS8484 Special Instruction SEHS8825 Special Instruction SEHS8876 Special Instruction 4C 9527 Seal Installer Final Drive 4C 6582 Installer Assembly SMCS Code 7561 012 Model 992 994 Wheel Loaders Warranty Six Months e Replaces discontinued 81 0527 Installer e Used to install 685 8 mm 27 in Duo Cone seals e Has fewer major parts is easier to use and provides more reliable seal installation e Simpler design means lower cost to user Slotted latches bridge saw cut gap to ensure that installing lips are held in alignment during seal installation Duo Cone seals consist of 2 steel rings with mating faces positioned by rubber toric rings torics hold steel rings parallel concentric with correct face contact pressure proper installation requires a special tool 4C 6582 is one of a family of different diameters but with a profile to fit seal assemblies with Toric cross section 12 7 mm 0 5 in Seal ramp angle 15 References SEHS8364 Special Instruction SEHS8484 Special Instruction SE
210. ear Axle Linkage Pin and Rear Suspension Cylinder D Essential Tool SMCS Code 7555 016 7200 525 5 Model 797 Off Highway Trucks E Warranty Six Months B e Used to install pin and seal in rear axle linkage and rear suspension cylinder Reference N RENR2037 Service Manual Seal Drivers e Reduces risk of damage during seal installation e Pilots on seals inside diameter e Eliminates need for freezing seal prior to assembly e _ Heat treated for added durability ki 7858 Driver Install discontinued 157 2386 ae rear axle linkage pin seal e Requires one collet at each end of linkage pin bolts directly onto linkage pin e Designed with three threaded pusher holes to push collet out of linkage pin bore if necessary Use ae 6544 asia Gauge Install 156 9804 Pin in rear axle linkage centers pin end to end in linkage pin bore 200 4279 Collet Gauge Install 191 3628 Pin in rear suspen pee Pee Boomer Search Service Tools for 797 Off Highway Trucks 176 6543 Modified Socket 46 mm 1 81 in e Used to remove pin bolts on rear 176 6543 Modified Socket 46 axle linkage and rear suspension e Used with 1 inch square drive ratchet or breaker bar e Short length allows socket to be used in minimum clearance applica tions 176 6540 Pin Joint Clamp Assembly e Used to tighten and loosen rear axle linkage pin bolts e Provides torque reaction arm support for hydraulic wrench e Clamps onto machine to provide solid
211. ed Drive 41 in Rims 212 9332 Extended Drive 44 in Rims Continued Power Train Tools Service Tools for 797 Off Highway Trucks 194 7592 Pneumatic Wrench Group Continued SMCS Code 4210 010 Model 797 Off Highway Trucks Warranty Six Months en Pat hapsr Reanna SSCS C a E TET U H HHH LT 81808 fa Ring dS Regulator Group includes the folowing iTS ose Assomby CS FE L E H G SSCSC d U U G 2 UH HLT 212 9332 Drive Extended Essential Tool SMCS Code 4210 010 Model 797 Off Highway Trucks Warranty Six Months N Used to remove and install wheel nuts on 44 inch wide rims gt e Used with discontinued 195 3501 Pneumatic Wrench 194 7594 Special Reaction RQ Arm and 194 7596 Deep Socket e Square drive 1 inch Reference RENR2036 797 Off Highway Truck Power Train Disassembly and Assembly Manual RS Drive extension must be used with 194 7596 Deep Socket Using a standard socket will not allow drive extension splines to fully engage into wrench resulting in tool damage ascription 212 9332 Extended Drive 44 in Rims Pilot Pins Essential Tool SMCS Code 3258 012 Model 793C 793D and 797B Off Highway Truck Warranty Six Months e Usedto aid in installation of differential and bevel gear assemblies in axle hous Z ing 347 3904 lt e Pilot pins thread into housing to precisely align components during assembly R LBA used in pairs es E e Helps prevent premature wear due
212. eel Loader Power Train Disassembly and Assembly SENR5976 Service Manual IT28F Integrated Toolcarrier Power Train Disassembly and Assembly s O0 ules 13M0d Inside Wall Overall Access_ Bolt Clearance Pesenprion ee S S S AR E __ 9U 7480 a 6mm Karer 20 mm anar mm 9 5 mm bernas 38 in 1U 6341 Rod THD modified M8 x 1 25 cut per peep ees 9U 7479 Compressing 9 5 mm 0 38 in pp ne l l Power Shift and Hydrostatic Transmission Clutch Aligning Tools arna Spline Overall Length 9U 7491 Clutch Aligning Tool 79 mm 3 11 in mating spline for 6Y 7932 Friction Disc and 126 5 mm 5 in ea ll eal inl 9U 7482 Clutch Aligning Tool 65 mm 2 56 in mating spline for 6Y 7922 Friction Disc and 112 5 mm 4 4 in Iii a hc Clutch Retaining Clips SMCS Code 3050 016 3150 017 Model 657E 769C 773B 777B Warranty None e Used to hold discs and plates in position and in alignment Ey Ll with hub spline on 7 and 8 speed transmissions N FT1877 Clips used on 769C 773B and 777B seven speed transmissions e FT1878 Clips used on 657E eight speed transmissions e When assembling number seven clutches on 7 and 8 speed transmissions top clutch plates and discs are above hub spline this causes alignment problems when lowering clutch cover onto stack clips 3 required fit over transmission body flange and top plate me E am a Q 1U 5752 Retainer Tool SMCS Code 32205 010 Model
213. eel Type Excavators 188 7400 Brake Piston Installer SMCS Code 4004 017 Model M312 M318 Wheeled Hydraulic Excavator Warranty Six Months Part Number Description Makes installation of brake piston 188 7400 Brake Piston Taster PA l Installer e Reduces possibility of damage to Ke the brake piston seals US WZ Reference My SENR6258 02 Disassembly and Assem bly M318 Excavator Machine Systems 123 6691 Measuring Screw SMCS Code 4004 017 Model M300 Series Wheeled Hydraulic Excavator Warranty Six Months Part Number Desorption Used to measure brake wear References 123 5681 G C S RENR5565 M318C Testing and Adjusting Ke RENR5567 M316C Testing and Adjusting lt N RENR6961 M315C Testing and Adjusting RENR6984 M313C Testing and Adjusting RENR7014 M322C Testing and Adjusting RENR1180 M312 Testing and Adjusting RENR1181 M315 Testing and Adjusting RENR1182 M318 Testing and Adjusting RENR1183 M320 Testing and Adjusting S OO 01911 JBMOd 140 1833 Bearing Retaining Nut Spanner Wrench SMCS Code 5459 017 Model M312 Wheeled Excavator Warranty Six Months e Used to remove and install bearing retainer nut in swing drive assembly e Makes repair of swing drive much faster and easier a a Reference ke E k i i ANA N SENR8950 Disassembly and Assembly M312 Excavator Machine Systems lt BEEK K Outside diameter 107 95 mm 4 25 in Na SS dx Inside diameter 92 6 mm 3
214. eference KENR5091 On Highway OEM Disassemble and Assemble Manual PartNo Description 289 2838 Spanner Wrench Assembly Remove and install auxiliary pump drive gear Power Train Tools 289 2846 Rotating Adapter Assembly Measure proper rolling torque during assembly 203 5582 Lifting Bracket Assembly SMCS Code 3400 017 Model MT800 Series Ag Tractors Warranty Six Months European Union compliant CE marked e Used to correctly install and remove MT800 transmission shaft assemblies from A re transmission case J rs N Used with an overhead lifting device c a e Removes all four shaft assemblies at 1 time makes installation and removal lt 8 much faster and easier Reference NEHS0991 203 5581 or 203 5582 Lifting Bracket Assembly Mammo e Continued 4 70 Power Shift and Hydrostatic Transmission 203 5582 Lifting Bracket Assembly Continued SMCS Code 3400 017 Model MT800 Series Ag Tractors Warranty Six Months Part Number Description Je S wss Wwe oo 271 2911 Alignment Group 271 2922 Alignment Group Essential Tool SMCS Code 3030 106 3054 024 Model 14M and 16M Motor Graders with Monarch transmissions Warranty None Part Number e Used to properly align friction discs es 271 2922 Alignment Group in transmission mN ZN To 771 2911 AlanmentGroup e Allows for easy and accurate disas Zk A Wey 2 sembly and assembly of transmis sion friction disc packs e Service Repa
215. em pee o S Final Drive Bearing Removal Tools SMCS Code 4050 010 4050 017 Model Refer to Chart Warranty Six Months SI001 01911 13MO0d e Used for removal of final drive bearings PartNumber Description Joys 77 L 7 SS Ros feon C H H maa TN C H S holder removal 572E 572F 983 CS E A e 7 e a a 7 H UST pm H e GH TA 1538 pe fs 4 4B 4280 C THRU 9660 Continued Power Train Tools Final Drive Final Drive Bearing Removal Tools Continued SMCS Code 4050 010 4050 017 Model Refer to Chart Warranty Six Months Service Repair Parts Part Number Description ays 7 7 SCS 1U 6415 Puller Assembly Includes Continued a Waker H pooo C TBAB Washer A A 289 2961 Bearing Driver Essential Tool SMCS Code 4009 Model D3G D4G D5G Hystat Track Type Tractors Warranty Six Months E e Used to install new bearing cones N onto shafts of final drive units 789 2961 Engineered to install bearing cone E to correct assembly dimension Ie Reference RENR7485 Service Manual Final Drive V Disassembly and Assembly Sprocket Hub Outer Bearing Removal Tool SMCS Code 4050 010 4050 017 Model Refer to chart that follows Warranty Six Months e Yoke used for sprocket hub outer bearing removal Yoke C e To determine what machine yoke is used on refer to Sprocket and Final Drive Hub Removal Tool Chart that follows Sprocket Removal and Installation Tools SMCS Code 4050 01
216. embly 276 6863 Spanner Wrench Assembly FT3141 Spanner Wrench Essential Tool SMCS Code 3001 Model TH55 E70 Transmission Warranty None e Used to remove and install 138 3817 Bearing Nut lt gt e Used with 1 2 inch drive breaker bar or torque wrench jj P e Welded steel construction 11 _ E e Uses four hardened steel SAE 4140 tangs to engage special bearing nut S e Driver bar provides attachment point for breaker bar or torque wrench when E K w removing or installing bearing nut Be e Made from 133 35 mm 5 25 in 0 0 ASTM A370 steel pipe with 6 35 mm 250 in c i wall thickness Clearance diameter 133 35 mm 5 25 in Number of tangs 4 Width of tangs 8 7 mm 35 in Distance between tangs 113 mm 4 45 in Center to center distance from drive to 111 1 mm 4 375 in socket FT1392 Mounting Adapter SMCS Code 3010 017 Model Models with 7 and 8 Speed Transmissions Warranty None e Used to mount 7 and 8 speed transmissions in horizontal position on 1P 2420 Transmission Repair Stand 2 required e Horizontal mounting provides advantage to serviceman for disassembly and as sembly of transfer gears and hydraulic controls Power Shift and Hydrostatic Transmission FT1279 Transmission Stand SMCS Code 3150 017 3258 010 Model 12G 120G 130G 140G Warranty None e Multi use stand for transmissions of all G Series Motor Graders e Has 2 separate transmission mounting brackets
217. emoval Group Continued SMCS Code 4215 Model 769D 770 771D 772 773E 775E 773F 775F 777D and 777F Off Highway Trucks Warranty Six Months tem PartNumber___ Deseripfion es 9U 6809 Nut Fast Runner M36 x 4 ooo p Puller Sud 1 0 ee 5722 Hub Assembly large a A 5723 Slide Bar Set 87 0 mm 3 42 in long serviced only as a set 301 5724 Slide Bar Set 132 0 mm 5 20 in long serviced only as a set 10 0 301 5720 Hub Assembly small 301 5721 Slide Bar Set 69 6 mm 2 75 in long serviced only as a set 12 0 9U 7998 Puller Stud M36 x 920 mm a ee aiia 301 5718 Additional Required Tooling for Wheel Bearing Removal Group Additional Required Tooling L 5 572 D 7726 V 3145 T 5343 SI001 01911 13MO0d 301 5725 Wheel Bearing Removal Group SMCS Code 4215 Model 777D 777F 785 789 793 std 793XLP and 797 Off Highway Trucks Warranty Six Months e Used to remove large bearing cup from off highway truck wheel hubs e Used with suitable overhead lifting device and additional required tooling e Removes inboard and outboard bearing cups on specific front and rear wheel assemblies e Tool usage charts in NEHS1000 Tool Operating Manual and SEBF9118 Special Instruction list components and settings needed for bearing cup removal e Heavy duty construction with heat treated components e Weight 729 Kg 1607 Ibs Reference E NEHS1000 Tool Operating Manual Procedure to Remov
218. ench SMCS Code 3150 017 3258 017 4205 010 7051 029 7054 077 Model 65 D4E Tractor 941B and 951C Track Loaders Warranty Six Months S ETAT Ones ence 6V 4070 Nut Spanner wrenches can be used to remove oe eet and install bearing locknut in trans 6V 4041 Nut Spanner feegear Wrench SI001 01911 JBMOd 5P 6590 Wiring Tester Group Discontinued Service Parts Available Warranty Six Months Description Ground Adapter Assembly 16 Pin Continuity Tester Test Harness Assembly 10 Pin Ground Adapter 35 Pin Ground Adapter Assembly 10 Pin Harness Assembly 2 Pin Battery Lead Wire Black Battery Lead Wire Red Test Prod Lamp 5 en 7 5P 7277 Voltage Tester Ce 1S 9532 Wire Assembly Jumper Power Train Tools Power Shift and Hydrostatic Transmission Auxiliary Equipment for Use With 5P 6590 and Discontinued 1P 3550 Tester Group Warranty Six Months 1 Overlay included with 1P 3550 Parts Group Description 666B Rear Engine Electric Start with 16 pin connectors 657A and 666A with 16 pin connectors 657B and 666B with 10 and 16 pin con Cable Assembly 10 pin to 16 pin 1P 3072 nectors and 1P 3077 Cable Assemblies part of 1P 3550 can be used 657A and 666A with 10 pin connectors Cable Assembly 10 pin to 16 pin 1P 3072 and 1P 3077 Cable Assemblies part of 1P 3550 can be used Overlay included with 1P 3550 Par
219. ench Test Procedure E 5 Part Number T C 9998 Bracket Assembly IF er 75 L E a Crossmember Assemblies H45 Q 27 8477 36 6575 250E D300E gu soo2 141 9992 400E 59 0747 80C 988B 824C 825C 826C 834B 836B 24H 10E 910F 918F 924F IT12E IT12F IT14B IT14F IT18F T24F 28F 938F 938G IT28F IT38F IT38G Power Train Tools E co Cc Li for N oo N Z o U 9035 U 6001 U 6002 Required Hardware D 4616 Bolt 4 pcs J 3506 Nut 4 pcs 0115 Washer 12 pcs F 5227 Bolt 4 pcs Service Tools for Countershaft Transmission Warranty Six Months co co oo co ol Oj ara s FTs used for servicing countershaft transmission e 1U 8306 Spanner Wrench Assembly used to remove and install nut on winch pinion shaft and input clutch shaft e Essential for efficient service support of 508 Skidders disassembly and assembly of transmission and winch much more difficult and time consuming without these tools Continued 4 66 Power Shift and Hydrostatic Transmission Service Tools for Countershaft Transmission Continued Warranty Six Months e 4C 3652 or FT1744 Clutch Spring Compressor Assembly is required for the disassembly and assembly of the 508 transmis sion Even though the FT1744 is not a new tool it has been changed A socket has been added to the compressor as shown The socket was added to insure retention of the shop press ram on the
220. engagement e Provides means to correctly tighten nut to obtain proper rolling torque on the bearing e Using other tools to install or remove nut may destroy nut or damage threaded portion of axle shaft e Hardened for added strength and durability Square drive 3 4 in Outside diameter 152 4 mm 6 0 in Inside diameter 139 7 mm 5 5 in Length 319 05 mm 12 6 in Teeth 4 equally spaced Tooth width 11 0 mm 0 43 in Distance between teeth 134 mm 5 28 in 120 9877 Retaining Nut Spanner Wrench 305 2745 Spanner Wrench Assembly Essential Tool SMCS Code 6605 Model CB112E CB14 CB114E Compactors Warranty Six Months e Used to remove and install 292 3981 Rubber Drum Mounts e Used with 1 2 inch square drive wrench or torque wrench e Provides means to tighten drum mount to correct torque specification s _ Not for use with impact wrench e Hardened for added strength and durability Square drive 1 2 inch Number of slots 6 equally spaced Slot width 9 mm 35 in g Inside diameter 118 5 mm 4 66 in Outside diameter 130 mm 5 12 in Length 107 7 mm 4 24 in 305 2745 Spanner Wrench Assembly y E 2 z 5 S gt a Power Train Tools Drive Line and Axle FT2563 Differential Adjustment Group Essential Tool SMCS Code 3263 016 Model 914G Wheel Loader and IT14G Integrated Tool Carrier Warranty None e Used to compress clutch pack to determin
221. engagement with 3D 9553 and 6D 2546 Ring Nuts during adjustment of differential and bevel gear bearing e FT1898 Ring Nut Spanner Wrench used to tighten or loosen discontinued 6D 2646 Ring Nut slots in discontinued 6D 2646 Nut are too narrow to allow duplicate nut to be fabricated into spanner wrench e FT1899 Ring Nut Spanner Wrench has two options when used to tighten or loosen 3D 9552 Ring Nut if spare 3D 9552 Ring Nut is available fabricated tool shown on left applies see photo if spare not available fabricated tool similar to FT1898 applies Ring Gear Spanner Wrenches SMCS Code 3257 025 Model CS431C and PS PF300B Compactors Warranty None Power Train Tools FT2524 Ring Gear Spanner Wrench e Used to make backlash adjustments easier on differential ZA VS ring gears of CS 431C Compactors Ja M e Used with 1 1 8 inch socket and ratchet on 119 4666 Nut WA M N e Material SAE1018 steel lT g Aesi PT T e Tool can also be made using another 119 4666 Nut teeth s U L l will mate together when nuts are reversed S ee lt e Requires a 7H 2069 Bolt NTL Typical Ring Gear FT2525 Ring Gear Spanner Wrench SS ie Spanner Wrench N Used to make backlash adjustments easier on differential ring gears of PS PF300B Compactors e Used with 1 1 8 inch socket and ratchet on 1G 2516 Nut e Material SAE1018 steel e Use a 1G 2516 Nut as a template to locate three teeth of spanner wrench e Requires a 7H 2069 Bolt jf Fi
222. equired Pari Number Description 09 8351 Engine Support Assembly Service Repair Parts SS 4K 0367 Nut Full Engine Support Bracket Assemblies Essential Tool SMCS Code 3108 01 Model 963C Warranty Six Months e Used to support rear of engine while removing or installing pump drive assembly e Easy to install onto four bolt flanged area of bell housing e Height adjustments can be made with adjustable setscrews Description Engine Support Bracket Assembly left side A Number Nut Full Square Headed Setscrew Reference for Engine Support Bracket Assemblies SENR1827 Service Manual SI001 01911 JBaMOd Description Engine Support Bracket Assembly right side escription Square Headed Setscrew ut Full Power Shift and Hydrostatic Transmission Search 158 2282 Engine Bracket Assembly Essential Tool SMCS Code 3108 010 Model 5130 Mass Excavator and Front Shovel Warranty Six Months lt European Union compliant CE marked S gt N e Used to provide additional engine support when removing or installing pump Nj drive 2 required A e Correctly supports engine without damaging vehicle 7 e Easy installation provides faster service N Height x length x width 226 0 x 200 0 x 160 0 mm 8 9 x 7 9 x 6 3 in i J FZ Reference i 24 SENR1472 Disassembly and Assembly 5130B Excavator Machine Systems 158 2282 Engine Bracket Assembly 6V 4157 Transmission Test Group SMCS Code 3
223. erential housing during cone removal cost of tooling is greatly offset by potential damage of housing Reference SENR2036 Service Manual Power Train Disassembly and Assembly rem Par Number Description ov C T H A H 2 L H e H 9U 7998 Puller Stud M36 x 920 mm 36 22 in Po long 5 195 6446 Puller Plate 198 1218 Bearing Puller Group ee 2 E g a Q Bearing Drivers Essential Tool SMCS Code 3258 017 Model 797 Off Highway Trucks Warranty Six Months e Used to install 156 4594 Spider Gear Bearing Assembly Reduces risk of bearing and gear damage during installation Used with 1U 7461 Press and 194 5246 Guide Plate 191 7891 Bearing Driver Toe Bearing Cup 191 7888 Bearing Driver Toe and Heel Bearing Cones 191 7886 Bearing Driver Heel Bearing Cup Service Tools for 797 Off Highway Trucks FT2747 Receiver Sleeve Essential Tool SMCS Code 3258 011 Model 797 Off Highway Trucks Warranty None e Used to remove 6V 0460 Bearing Cup e Used with 195 6446 Bearing Puller e Reduces potential for damage to differential carrier cast ee ee ing i K e Material schedule 40 steel pipe ai Ka AN L N A AA J L 194 4791 Spiral Bevel Gear Handler Essential Tool SMCS Code 3258 010 Model 797 Off Highway Trucks Warranty Six Months e Used to lift spiral bevel gear and spiral bevel pinion e Provides proper balance during installation
224. erly remove and install final drive ring gear retainer nuts p K e Used with 3 4 inch drive extension breaker bar or torque wrench L Ea aa N Hardened steel for durability A Pd L S ir or Reference S H P j WY RENR9617 Service Manual 303C CR 303 5C CR Powertrain Disassembly and As mame O ff j sembly 289 6053 Continued 4 228 Final Drive Final Drive Ring Gear Retainer Nut Spanner Sockets Continued Essential Tool SMCS Code 4050 017 Model 303C CR and 305C CR Mini Excavator Warranty Six Months Inside Diameter Part Number Description Square Drive Number of Teeth Width of Teeth Between Teeth 289 6052 Spanner Socket 12 7 mm 0 50 in 145 5 mm 5 73 in 289 6053 Spanner Socket 12 7 mm 0 50 in 166 mm 6 54 in 375 4573 Spanner Socket SMCS Code 4050 011 4050 012 Model Usage 304C 305C 305D Warranty Six Months e Used to remove and install final drive nut 309 2682 am e Used with 3 4 drive torque wrench or extension A PNS e Hardened steel for durability and black oxide coating to resist corrosion fi ff N Specifications jf j Square Drive 3 4 in Inside Diameter Between Teeth 172 mm 6 77 in Number of Teeth 4 Width of Teeth 15 mm 59 in Dimensions 184 x 15 x 11 mm 7 25 x 4 56 in Weight 3 68 kg 8 1 Ibs Part Number Description 375 4573 Spanner Socket SI001 01911 JBMOd 240 1886 Drill Guide Fixture Group Essential Tool SMCS Code 4050
225. ers new installer assemblies provide more reliable seal installation they hold both steel ring and rubber toric in better relation to each other and position seal group at correct bore depth installer assemblies replace discontinued tools 1U 6437 Installer Assembly replaces discontinued 8M 9395 1U 5934 Installer Assembly replaces discontinued 8M 7913 81 7789 Installer Assembly replaces discontinued 1S 4320 Continued 4 263 Special Tools for Track Type Tractors Special Service Tools for Series N and DOR Track Type Tractors Continued SMCS Code See Chart for Application Model Series N and DOR Track Type Tractor Warranty Six Months Special Service Tools For Series N and DOR Track Type Tractors Tool Name D8N DON D9R Service or Repair Operation Installer Install Track Seals Link FT2235 Tilt Radiator Guard Pump Group FT1845 FT1845 FT1845 FT1845 FT1845 Release Brakes For Towing Adapter Group Release Brakes For Towing Strap Group FT2213 FT2223 FT2223 FT2239 1U 9396 Support Roller Bogies FT2214 Adjust Bevel Pinion Bearing Compressor FT2201 Service Counter balance Valve Hydraulic Torque Install Track Wrench Bolts Seal Driver Piston Pump Repair Special Service Tools For Series N and D9R Track Type Tractors Tool Name Operation Repair Power Train Tools 1U 5753 1U 5753 1U 5753 Install Recoil Piston Pump Piston Pump Seal Starter 1U 5753 1
226. es in adapter allows it to be mounted on carrier regardless of orientation of bolt holes in carrier e 9U 6122 required to remove and install inner planetary carriers on 793 and 994 e 153 1174 required to remove and install inner planetary carrier on 797 e 153 1175 required to remove and install ring gear on 797 e Used with 160 1831 Bracket Assembly mounted on fork left when 128 4775 Lift ing Bracket Assembly cannot be used Reference Power Train Disassembly and Assembly Service Manuals SENR4747 994 SENR4907 793 SENR4010 785 SENR3420 789 Power Train Tools Part Number escription Hs 2 7247 Handling Bracket Assembly T 2 28 4775 Lifting Bracket Assembly Search Final Drive Lifting Adapter Items Part Number escription QU 6122 Lifting Adapter Assembly Inner Carrier C N CTC 20128 4775 Lifting Bracket Assembly mMAmNN Lifting Adapter ten Part amber Bespin 158 1175 Handling Bracket Assembly 20128 4775 Lifting Bracket Assembly v L a Lifting Adapter 2 E Part Number z 153 1174 Handling Bracket Assembly S amran r oat tt Kd 128 4775 Lifting Bracket Assembly mai mg EFA 2 aay ees ree Sim H 5 LI FT2759 Adapter Plate SMCS Code 3258 Model MT735 M1745 MT755 M1765 MT835 MT845 MT855 and MT865 Challenger Gen III Ag Tractors Warranty None e Used to mount differential assembly to 1U 5750 Engine Stand gt e Strong
227. et discontin R Torque Divider ued Spacer Bogie Cartridge Installation Installer Final Drive Bearing Installation Adapter R amp of Planetary Transmission Combined Application Chart for D11 D10 D9 and D8 Service Tools Tool Usage Fig No D11 D10 jD9L DeL 142 1673 Plate Press X Remove Final Drive Hub from EU ee aid 129 3254 Wrench X D11N R amp I Bevel Gear Shaft Bearing M ail uil a a a SI001 01911 13MO0d 129 3253 Wrench X D10R R amp Bevel Gear Shaft Bearing elie eee 139 2782 Transmission X D11R R amp I Transmission Keal iad Continued 4 255 Special Tools for Track Type Tractors Combined Application Chart for D11 D10 D9 and D8 Service Tools Continued Combined Application Chart for D11 D10 D9 and D8 Service Tools Fig No Par Number Description on Tann Tool Usage 142 8547 Bracket As Lift X R amp I Transmission ing ee is Installer Seal ie 1 8T 0826 Installer Seal 5P 8732 Adapter a is Guide Seal ia i 5P 8673 Tip X X Remove Transfer Gear Bearing Retainer Ring 1 5P 8668 Turning Tool X Rotate Engine for In Chassis Timing X Si o o pe Spacer OO 9 a a a a a N Equalizer Bar chart Spring R amp I H cc ca nai HT Engine R amp I PPI a a a a A tine Bracket Group Clutch and Final Drive aa Bracket Assembly ee ae ie Use with Lifting Hook see Steering Clutch chart for R amp of Final Drive and Final Drive Mod
228. et connections e Can be permanently attached to system or vehicle e Easily fitted with currently available quick disconnect fittings for fast and easy installation one unit can serve several machines Overall size 300 x 250 x 558 mm 12 0 x 10 0 x 22 0 in Maximum working pressure 41 364 kPa 6000 PSI Flow rate 342 Ipm 90 gpm Filter rating 6 micron absolute Inlet outlet port connection 1 1 4 in quick disconnect Continued 4 29 Power Train Tools Power Shift and Hydrostatic Transmission 9U 5968 Hydrostatic Filter Group Continued SMCS Code 5050 041 3200 019 3218 070 Model All models Warranty Six Months Nominal Micron Rating Media Material Dirt Holding Capacity Height and Diameter Description Part No Elements for 9U 5968 Filter Group Yaa ara Toa afar HREH a A o pO p pooo ep m H 2 E L O S H G H o e a H COT A 1201 8057 Dust Cap 263 2839 Dust Cap 6V 4160 Hydraulic Transmission Test Group Discontinued Service Parts Available e Discontinued and replaced by both 1U 5481 Pressure Gauge Group and 1U 5482 Pressure Adapter Group e 6V 0198 Repair Kit available consisting of box 1 gauge panel 2 tray 3 and cover 4 Reference REGO00452 Testing and Adjusting Module Manual for Testing and Adjusting Power Shift Transmissions PartNunber Desorption S iSne 7 prose Pressure Gauge 0 16050 KPa 0 ZaPST SSCSC SCS e082 Ga
229. et uses existing final drive holes and bolts for mounting e 129 2343 Staking Tool provides best method of properly securing locknut onto shaft simple and easy to use see illustration e Staking tool locates point of punch in the correct position to peen or stake locknut onto shaft a regular punch could slip off of locknut and cause bearing damage Reference Service Manual Disassembly and Assembly Module KENR2888 AP1050B and AP1055B Asphalt Paver Machine Systems Dissassembly and Assembly Module Working torque capacity of spanner wrenches 950 N m 700 ft lb Square drive 3 4 in 0 P AAA r L 126 6609 Par Number Description Width Of Square Teeth Distance Between Toot 126 6608 Locknut Spanner Wrench 14 3 mm 0 56 in 214 mm 8 43 in 126 6609 Locknut Spanner Wrench 14 3 mm 0 56 in 232 mm 9 13 in Final Drive Installing and Locking Locknut Using the 126 6609 Locknut Spanner Wrench and 126 6610 Alignment Bracker to Install Locknut Using the 129 2343 Staking Tool to lock the locknutin place 156 5875 Travel Drive Nut Spanner Wrench Essential Tool SMCS Code 4050 017 Model 315B Excavator HE Version Only Warranty Six Months e Used to remove and install 136 2824 Nut e Makes repair of travel drive easier and quicker m e Pilots on inside diameter of ring gear providing positive engagement 3 ot Reference L P B R RENR1131 Service Manual Module 315B and 315BL Excavators Machine
230. f Highway Trucks v Warranty Six Months z e Used to hold spider gear during bearing installation reduces chance of han S dling damage S e Used with 1U 7461 Economy Shop Press 55 Ton and 194 4810 Lifting Device a 5 e Overall size 356 x 686 mm 14 0 x 27 0 in lt Reference tage RENR2036 Power Train Disassembly and Assembly for 797 Off Highway Truck Dif ferentials K Pa oe cs 94 5246 Spider Gear Plate Assembly 196 1231 Puller Group SMCS Code 3258 011 Model 797 Off Highway Trucks Warranty Six Months Made as ordered MAO e Used to remove 183 9511 Spider Gear and 156 4594 Spider Bearing Assembly 7 Used with 1P 0820 Puller Group a By 6 e Reduces chance of chipping gear teeth during removal ert re lt A gt e Designed for easy use with assembly equipment TI e Requires two 8B 7549 Push Puller Legs and four 3H 0465 Plates Le 5 1 we 2 3 4 Continued 4 301 Service Tools for 797 Off Highway Trucks 196 1231 Puller Group Continued SMCS Code 3258 011 Model 797 Off Highway Trucks Warranty Six Months en Ya UUE C E et a L KHR Washer BT K C G C 00 r 2 E 196 1218 Bearing Puller Group Essential Tool SMCS Code 3258 011 Model 797 Off Highway Trucks Warranty Six Months e Used to remove 6V 0460 Pinion Toe Bearing Cup N Used with FT2747 Sleeve discontinued 6V 0014 or 316 1491 Cylinder and 2P 5550 Pump e Reduces risk of cracking diff
231. f chains or cables with hooks instead of 2 large long straps which D are not always available References When revisions 01 are available SENR4010 Service Manual 785 Power Train Disassembly and Assembly O O O O O SENR3430 Service Manual 789 Power Train Disassembly and Assembly 1U 9365 fits inner wheel stud pattern Typical Lifting Eye 1U 9378 fits outer wheel stud pattern Lifting capacity 6810 kg 15 000 Ib Thickness of plate 25 4 mm 1 0 in Estimated weight 6 kg 13 2 Ib Final Drive Metric Lifting Eyes SMCS Code 4050 0104 Model Usage All Cat Products Warranty Manufacturer s European Union compliant CE marked e Suitable for loads which swivel and tilt e Can be load in all directions with a 4 1 design factor e Swiveling under full load is permissible provided the inclination angle is not perpendicular to the screw in direction e _ Not for permanent swiveling under full load up Working Load Limit Weight 450 kg 990 Ib 0 3 kg 66 Ib 600 kg 1320 1b 0 5 kg 1 11b 1000 kg 22001b 10 6 kg 1 3 Ib 1300 kg 28601b 10 6 kg 1 3 Ib 2000 kg 4400 1b TTA kg 3 1 Ib 3500 kg 7700 Ib 2 7 kg 6 0 Ib 5000 kg 11000 1b 5 5 kg 12 1 Ib 8000 kg 17600 1b 4 8 kg 10 6 Ib 10000 kg 22000 Ib 16 2 kg 13 6 Ib 15000 kg 33000 Ib 9 9 kg 21 8 Ib 179 8695 Lifting Plate Essential Tool SMCS Code 3278 010 Model 994 and 994D Wheel Lo
232. fferential two different types of lifting brackets allow user to choose method that best fits their need or preferred method e Differential removal and installation without one of these lifting devices is very difficult and could result in damage to differential and surrounding components e Using proper tooling will reduce the potential of injury to the mechanic rather than using unsafe alternative removal and installation methods 125 9612 Lifting Bracket N Used to remove and install differential from above preferred method for field service applications or when floor or ground surface will not permit use of a floor jack e Used with an overhead hoist e Hoist can be attached in one of five lifting holes to obtain the best center of gravity s Lifting bracket is secured to differential with 9S 1374 Bolt 1 2 13 and 5P 8245 Washer for 8W 5575 Differential on 120H and 135H Motor Graders Continued Drive Line and Axle 125 9612 Lifting Bracket Continued SMCS Code 3258 010 Model All H Series Motor Graders Except 14H and 16H Warranty Six Months e Lifting bracket is secured to differential with 1B 7709 Bolt 5 8 11 and 5P 8247 Washer for 8W 5430 Differential on 12H 140H and 160H Motor Graders Reference Service Manual Module Hole for Hoist Description Max Capacity Tube Diameter Attachment 125 9612 Lifting 227 kg 500 Ib 76 2 mm 3 in 813mm 1804 mm 25 mm 1 0 in 9K 4257 8S 6377 pee fimer PRE nE fizom n
233. gement 31 8274 Transmissions e Adapters linkages and support legs provide way to connect transmission to hydraulic test center oil supply flowmeters and drive shaft in addition to sup porting transmission during bench test Reference NEHT6017 Test Procedure Part Number Description FT2275 Bracket Lever Valve Shield U 9768 Front Support 1U 9767 Lube Adapter Block Adapter Block Shift Lever Kit Lever Power Shift and Hydrostatic Transmission Tools to Support Transmission During Bench Testing SMCS Code 3000 036 Model See Model Usage Below Warranty Six Months P T Y l i L v Used to support tranmissions during bench testing Used with Cat 1U 9400 and 9U 5000 Can be used to store and transport transmissions with lift trucks 4C 9998 used with the following Crossmember Assemblies sold separately 9U 6001 985C 9U 6002 980C 1U 6232 910E 910F 918F 924F IT12E IT12F 1T14B IT14F IT18F 1T24F 1U 9035 928F 938F 938G IT28F IT38F IT38G 127 8477 CH45 136 6575 D250E D300E 141 9992 D400E 159 0747 980C 988B 824C 825C 826C 834B 836B 24H Requires two each of the 4C 9998 Bracket Assembly one each of the above listed Crossmember Assemblies and the following hardware sold separately 7F 5227 Bolt 4 pcs 1D 4616 Bolt 4 pcs 2S 0115 Washer 12 pcs 2J 3506 Nut 4 pcs References for Tools to Support Transmission During Bench Testing REH2298 B
234. ghway Truck Warranty Six Months e Used to remove bearing cones without cutting grinding in ner bearing race rollers and cage must be removed from race prior to use this tooling e Used with hydraulic cylinder hose group and pump e Reduces risk to maintenance personnel due to broken race and cup applies even removal force on entire bear ing race e Reduces chance of damaging differential housing during bearing race removal 194 3725 Bearing Puller e Removes discontinued 147 9507 Gear Heel Bearing Cone e Used with discontinued 316 1490 Ram 150 Ton Typical Bearing Puller 194 4802 Bearing Puller e Removes 147 9509 Gear Toe Bearing Cone e Used with 196 0222 Ram 100 Ton and 195 9659 Split Collar 194 4804 Bearing Puller e Removes 147 9503 Pinion Heel Bearing Cone N Used with 196 0222 Ram 150 Ton 195 6446 Puller Plate e Removes 6V 0460 Pinion Toe Bearing Cup N Used with FT2747 Receiver Sleeve discontinued 6V 0014 or 316 1491 Cylinder threaded rod and H bar SI001 01911 J8aMOd Service Tools for 797 Off Highway Trucks Service Repair Parts Differential Bearing Pullers Park Number 5F 9338 Hex Head Cap Screw 1 8 x 7 0 in long 1D 4616 Hex Head Cap Screw 3 4 10 x 6 0 in long 1D 4620 Hex Head Cap Screw 3 4 10 x 7 0 in long 194 3725 Bearing Puller Group Essential Tool SMCS Code 3258 011 Model 797 Off Highway Truck Warranty Six Months Used to remove differential long
235. gn 6V 2042 Alignment Yoke ment or alignment of marine gear output shaft to propeller shaft GV 2048 Alignment Bar Reference SEHS7456 Special Instruction FT1486 Chain Assembly SMCS Code 3300 555 Model 3408 or 3412 Marine Engines Warranty None e Used to lock up front power take off if clutch failure should occur e Should be used for emergency purposes only when clutch is slipping under load and there is no other means to power winch for retrieval of fishing nets Reference Engine News October 31 1979 Fabricated Tools for 7241 Marine Gear SMCS Code 3307 010 Model 7241 Marine Gear Warranty None Marine Gear e Used to remove and install lower shaft when operation is performed without disconnecting gear from engine e Tools not needed if marine gear is separated from engine Part No FT 1008 Description Puller Bracket FT1007 Power Rod FT 1004 Front Removal Plate FT1006 Rear Installation Plate FT1005 Front Installation Plate FT1009 SI001 01911 JBMOd Power Train Tools Marine Gear FT0866 Plate FT0867 Rod SMCS Code 3304 011 Model 3192 and 7152 Marine Gears Warranty None e One FT0866 Plate and three FT0867 Rods used to remove planetary reduction gear main bearing FT1575 Bar SMCS Code 3300 011 Model 7211 and 7221 Marine Gears Warranty None e Used with 98 8901 Cylinder Group and 6H 4138 Arms to remove main drive ge
236. gricul tural Tractor Power Train Disassembly and Assembly FT2514 Brake Gauge Assembly FT2515 Guide Bolt FT2516 Adjustment Bolt SMCS Code 4100 015 and 4100 016 FT2514 4100 016 FT2515 3030 016 FT2516 Model Challenger 35 45 and 55 Agricultural Tractors Warranty None FT2514 Brake Gauge Assembly e Used to apply air pressure to brake piston during disassembly and check for seal leakage during assembly e Threaded adapter attaches directly to threaded hole in center housing al lows attachment of air supply to quick disconnect coupling on opposite end e Pressure gauge allows mechanic to view the amount of pressure being put on brake piston e Shutoff valve allows pressure to be applied slowly or bled off after disconnect ing air supply e Pressure range of gauge 0 to 1100 kPa 0 to 160 PSI FT2515 Guide Bolt e Used to align shim pack and ring gear with bolt holes two guide bolts are required for this procedure e Using guide bolts will make sure shims are correctly aligned also helps prevent shim damage by not allowing shims to slip out of position e Guide bolt can be made from an 8T 0643 Bolt e Optional screw driver slot can be machined into guide bolt for easier installation and removal Continued FT2514 Brake Gauge Assembly FT2515 Guide Bolt Continued FT2516 Adjustment Bolt SMCS Code 4100 015 and 4100 016 FT2514 4100 016 FT2515 3030 016 FT2516 Model Challenger 35 45 and 55 Agri
237. hallenger 35 45 and 55 Agricultural Tractor Power Train Disassembly and Assembly SENR8312 Service Manual Challenger 35 45 and 55 AgriculturalTractor Machine Systems Disassembly and Assembly 131 1709 Crossblock Puller Overall size WxLxH 152 4 x 546 2 x 171 5 mm 6 00 x 21 50 x 6 75 in Weight 25 kg 55 Ib Distance long between bolt holes 498 2 mm 19 6 in Distance short between bolt holes 99 1 mm 3 9 in Spacer dealer manufactured 19 05 mm 3 4 in black pipe Spacer length 114 3 mm 4 50 in 131 1709 Crossblock Puller 131 1710 Hub Bearing Spacer Set e Used to maintain position of duo cone seal between drive wheel hub and reac tion arm hub when removing undercarriage one set of two required for this procedure Provides fast and effective way to prevent misalignment of seal which results in leakage of bearing lubricant e Used with two cable ties to hold spacer set in position 131 1710 Hub Bearing Spacer Set Inside diameter 257 mm 10 1 in 131 1710 Hub Bearing Spacer Set Drive Line and Axle 131 1711 Pump Drive Alignment Tool 131 1711 Pump Drive Alignment Tool s Used to align pump drive group with pump drive gear e Tool engages gear splines to rotate gear until gear teeth on pump drive are aligned 131 1711 Pump Drive Alignment Tool Overall length 254 mm 10 0 in Width across teeth 35 0 mm 1 38 in 439 1711 131 1711 Pump Drive Alignment To
238. ickest and easiest method to compress brake hub lock ring Continued Drive Line and Axle 128 6762 Rotation Shaft Continued 128 6763 Lock Ring Compressor Assembly SMCS Code 4100 016 128 6762 4100 017 128 6763 Model Challenger 35 45 and 55 Agricultural Tractors Warranty Six Months e Allows one person to compress and hold lock ring during installation and removal procedure one person installation of this lock ring is not possible using conventional installation techniques N Overall diameter 230 0 mm 9 0 in 128 6762 Rotation Shaft 128 6763 Lock Ring Compressor Assembly Reference for 128 6762 Rotation Shaft SENR8308 Service Manual Challenger 35 45 and 55 Agricultural Tractor Power Train Disassembly and Assembly aT Zx d S s L a Puller Crossarm and Plate SMCS Code 3030 015 129 8122 1151 017 129 8123 Model Challenger 35 45 and 55 Agricultural Tractors Warranty Six Months 129 8122 Puller Crossarm SI001 01911 JBMOd e Used to remove various bearings and gears from countershaft transmission gps S 2 e Used with 4C 5613 Puller Group can be added to 4C 5613 as optional two leg f crossarm e Can be used for any general pulling application 129 8123 Puller Plate e Used to remove and install rock shaft bushing on center housing cover assem OL bly A g e Used with any puller group using M16 x 2 threaded puller rods C2 e Using these puller plates the bushings can be
239. id ing off support 125 4633 Plate SMCS Code 3150 010 0635 Model DOR and D10N Track Type Tractor Warranty Six Months e Used to remove transmission assembly from machine without draining hydraulic system on ripper attachment e Used with 142 6893 Hook Assembly e Tool is NOT used to remove bevel gears and case from main frame case e Plate height x width 283 0 x 508 0 mm 11 1 x 20 0 in Plate thickness 9 5 mm 0 38 in SI001 01911 JBMOd FT2973 Holding Plate Essential Tool SMCS Code 3258 017 Model D6N Track Type Tractor Warranty None e Used to hold transmission bevel gear and transfer gear in s position while checking backlash Fa x e Bolts to top of transmission case and bevel gear assembly oi using existing bolts ai j e Material 1045M Steel Reference RENR5257 Service Manual Disassembly and Assembly Power Train D6N Track type Tractor L E am E Q Power Shift and Hydrostatic Transmission FT0928 Plate Adapter SMCS Code 3000 036 Model 631E and 637E Scraper Warranty None p e Modifications to existing FT0928 Plate Adapter enable it to gt Cos be used as oil inlet and outlet adapter plate while bench testing 631E and 637E Scraper transmissions e Modification does not affect its current use while bench testing 631D 633D 637D 639D and 657B Scraper trans missions a e Modification consists of drilling one new hole and elon a gating a
240. ide diameter threads 2 1 2 12 Inside diameter threads 5 16 18 S NOTE Make sure adapter is removed and replaced with original oil plug and a new O ring Lift Bracket Assembly Used to lift differential housing during disassembly and assembly Used with 186 6089 Rollover Fixture 186 6090 Rollover Fixture or 186 6091 Rollover Fixture Used with overhead lifting device capable of lifting a rotating housing to 454 kg 1000 Ib Fits into rotating housing with differential gear Overall length 220 mm 8 7 in Lifting hole diameter 25 4 mm 1 0 in Reference RENR2036 Service Manual Powertrain Disassembly and Assembly 187 2730 187 2731 Lift Bracket Assembly Service Tools for 797 Off Highway Trucks 194 4810 Spider Gear Assembly Handler Essential Tool SMCS Code 3258 010 Model 797 Off Highway Trucks Warranty Six Months e Used to lift spider gear assembly and side gear e Used with 1U 7461 Press and 194 5246 Press Guide Plate C e Provides proper balance during installation and removal e Reduces chance of chipping or damaging gears e Designed for easy use with press equipment Reference RENR2036 Service Manual Power Train Disassembly and Assembly Used on spider gear assembly Overall size 180 x 430 x 1750 mm 7 x 17 x 69 in Weight 90 kg 40 Ib 194 4810 Spider Gear Assembly Handler 194 5246 Spider Gear Plate Assembly Essential Tool SMCS Code 4050 010 4080 4205 and 4208 Model 797 Of
241. ides extended time between element changes e Uses synthetic fiber filter elements e Especially suited in the output line from 4C 7195 Dispersing Pump and 4C 7228 Dispersing Pump e Filter head is made of cast aluminum and bowl is made of impact extruded aluminum for strength and durability e Visual dirty element indicator shows when to change element Filter has increased dirt holding capacity over a conventional filter 29 2 cm 11 5 in 89 mm 3 5 in 2 49 kg 5 5 Ib 3 4 in SAE O ring 345 kPa 50 PSI Working pressure 13 790 kPa 2000 PSI Maximum flow rate 75 Ipm 20 gpm Operating temperature 29 to 121 C 20 to 250 F Cartridge Elements for 185 1154 Filter Group Nominal Micron Rating Media Material Dirt Holding Capacity Height and Diameter Cartridge Elements for 185 1154 Filter Group lB Synthetic 4g 0 1402 206 2 mm 8 12 in 63 5 mm 25 in 185 1378 18 Synthetic 9 g 0 31 02 206 2 mm 8 12 in 63 5 mm 2 5 in 185 1379 9U 5968 Hydrostatic Filter Group SMCS Code 5050 041 3200 019 3218 070 Model All models Warranty Six Months SI001 01911 13MO0d e Used to filter out contamination particles after catastrophic pump or motor failure e 6 micron absolute rating e Works in closed loop hydrostatic hydraulic systems e Simple to install as rectifier block automatically routes oil through filter in cor rect flow direction regardless of inlet and outl
242. idney looping Overall height 810 0 mm 31 9 in Width and depth of head 159 0 mm 6 26 in Canister diameter 119 0 mm 4 7 in Ports in out 11 2 in NPT Bypass cracking pressure 2 bar 30 PSI Flow rate maximum 379 Ipm 100 gpm Cartridge Elements for 205 7379 and 229 1463 Filter Groups Nominal Micron Rating Media Material Dirt Holding Capacity Height and Diameter Synthetic 345 grams 685 8 mm 27 0 in 101 6 mm 4 0 in 205 7380 ynthetic 258 grams 685 8 mm 27 0 in 101 6 mm 4 0 in 205 7381 olymer 443 ml 15 02 85 8 mm 27 0 in 101 6 mm 4 0 in 283 5665 Search Power Shift and Hydrostatic Transmission 198 3188 Two Micron Filter Element SMCS Code 5068 Model All Cat bulk hydraulic fluid storage tanks Warranty Six Months e Used to remove contamination from fluids held in bulk storage t e Use in high volume applications EE e Two micron filtration capability i e Large dirt holding capacity t t e Water absorption style filter media e Can be used with the following filter carts 188 3242 HD Air Filter Cart 127 8781 110 Volt 60 Hz Filter Cart 169 7159 220 Volt 50 Hz Filter Cart 174 9158 Compressed Air Filter Cart Overall size 289 x 129 mm 11 4 x 5 1 in Filter media synthetic Weight 1 44 kg 3 2 Ib Body style spin on Pressure rating 1034 kPa 150 PSI 198 3108 212 7768 Filter Group SMCS Code 5068 070 Model All Cat hydraulic fluids Warranty Six Months
243. ilure to regulate the pump will result in seal failure and component damage Stud thread size Maximum operating pressure M36 x 4 448 bar 6500 PSI 312168 kN 31330 ft lb 15 6 tons 55 0 mm 2 17 in 36 0 mm 1 42 in 10 4 kg 23 Ib 3 7 kg 8 Ib Maximum initial load Maximum stroke Minimum thread engagement Cylinder weight C clamp weight Part Number Description Additional Parts Sold Separately Continued F 0024 ose Assembly D 7726 ose Assembly Service Repair Parts Coupler Assembly Quick Con nective Male P 7437 rotective Cap 23 2406 Seal Kit 23 2407 Puller Bar Group 23 2408 Stud Removal Plug Assembly 23 2409 clamp Group Final Drive 1U 5771 Adapter SMCS Code 4058 010 4164 010 Model D6C and D6D Track Type Tractors Warranty Six Months e Used to install final drive sprocket e Replaces 5P 4183 Adapter in this application 5P 4183 Adapter still used in other applications E gt 5P 4183 Adapter mounted on sprocket shaft dead axle and allowed sprocket installation force to be received by inner tapered roller bearing 1U 5771 Adapter mounts directly to bull gear hub and eliminates installation force from inner tapered roller bearings reducing possibility of bearing damage during installation of sprockets 10 577 1U 5812 Plate 1U 5813 Shaft SMCS Code 3006 010 4050 025 4208 012 Model 785 789 and 793 Off Highway Trucks Warranty Six Months
244. in 9U 6707 Spin on Thread diameter elements Adapter e 11 4inch NPT male to 1 1 2 16 thd SI001 01911 JBMOd Power Train Tools Power Shift and Hydrostatic Transmission Spin on Heads Warranty Six Months e Heads and elements sold separately N Heads accept spin on elements of 93 98 mm 3 7 in diameter 1 inch 12 thd e Typical uses 4C 9475 Transfer Cart 115 VAC 60 Hz 169 7159 Transfer Cart 220 VAC 50 Hz Nominal Working Pressure Ports No of Elements DEB Psia DE PartNo 2S gpm Eton LOA KPa WG0psi in TSAE YSN Ci SERU TR TI U L 9 SERU TR E H S E 9 Elements for Spin on Heads Elements for Heads of 3 7 in diameter and 1 in 12 thd Nominal Micron Rating Media Material Dirt Holding Capacity Height 1 C CAC H U TR E BS Synthetic UTI TH TT O US STC Wire Mesh G omen G 205 7379 Filter Assembly 229 1463 Filter Assembly SMCS Code 5068 Warranty Six Months Used to filter oil in applications requiring low pressure high volume Small and lightweight Comes standard with a 205 7380 Synthetic Filter Element 3 micron 205 7381 Filter Elements 5 micron also available Head section is made from die cast aluminum with a steel body Internal 2 bar 30 PSI bypass has an orange pop up indicator requires manual reset on 205 7379 229 1463 has differential pressure switch 240 volt AC 1 phase for panel readout or light e For use on hydraulic test benches or other systems needing k
245. in Fork spacing center to center 119 cm 47 0 in Maximum load limit 6804 kg 15 000 Ib Overall size 142 x 244 cm 56 0 x 96 0 in Par Number Desorption ae 6402 Articulated Truck Front Axle Support Assembly 994 Wheel Loader Tools SMCS Code 0601 0602 0671 3258 017 3260 010 3271 017 5102 010 5104 010 6101 010 6107 010 7054 010 7252 010 7253 010 7302 010 7323 010 Model 994 Wheel Loader Warranty Six Months N Used to remove and install axle remove and install fender cab platform disassemble and assemble transaxle support disassemble and assemble differential general usage References SENR4740 994 Service Manual SENR4747 994 Power Train Disassembly and Assembly SENR4755 994 Vehicle Systems Disassembly and Assembly SEHS9272 994 Field Assembly Drive Line and Axle 994 Differential Disassemble and Assemble Tools and Axle Remove and Install Brackets FT2379 Nut Holding Plate Item 1 FT2378 Yoke Adapter Plate Item 2 e Used along with existing 8R 8517 Yoke Assembly from the 994 drive shaft to dis assemble and assemble pinion shaft and nut as well as to tighten nut to obtain proper pinion rolling torque e Hex nut on FT2378 Plate allows use of 2 3 4 inch socket for removal and installa tion as well as for torque measurement FT2381 Spanner Wrench Item 3 FT2380 Spanner Wrench Item 4 e Used to remove and install as well as to adjust two differential adjusting rings when setti
246. ing Torque Brackets Description Dimension Locknut Bracket Axle Rotation Torque Bracket Plate Differential Torque Bracket Tube 76 2 x 5 56 diameter wall x 31 8 long Tube 63 5 x 12 7 diameter wall x 31 8 long Plate 73 mm x 12 7 thick fewk Partner oserpion Toimensions Pa H oar 2 mT C U H L D HH C SC FT2803 Rolling Torque Bracket SMCS Code 3258 036 Model 637G Wheel Tractor Scraper Warranty None SI001 01911 JBMOd e Used to check rolling torque on bevel pinion after preloading differential pinion bearings e Slides into splines of pinion shaft N Made from SAE1018 steel one 031 0218 Bolt and two 2K 8467 Spring Pins Power Train Tools Final Drive 6V 7920 Pinion Nut Spanner Wrench SMCS Code 3254 010 4056 010 Model Various Models Warranty Six Months e Used to remove and install 5P 5813 Pinion Nut from the final drive differential provides dealers with greater cost value and combined application tooling e Used with square drive breaker bar or torque wrench e Improved design allows the spanner wrench to be used both on the wheel load ers and compactors Overall length 184 0 mm 7 25 in Inside diameter 85 mm 3 37 in Number of teeth 4 Square drive 3 4 in 6V 7920 Pinion Nut Spanner Wrench Final Drive Tooling Essential Tool SMCS Code 4050 Model MT735 MT745 MT755 and M1765 Challengers Warranty Six Months Cab Support
247. ion over during assembly e Prevents input shaft from dropping out of position and causing damage to internal seals e Tool slides into holes drilled through 6Y 9021 Shaft Assembly 3 and bolt is tightened against a customer supplied plug this will lock input shaft in place e Plug 1 is used to protect internal threads of input shaft Reference SENR9011 Service Manual 9F 7022 38 mm 1 5 in 1 4 20 140 2280 Stop Arm Assembly 284 0837 Restraint Group Essential Tool SMCS Code 3030 3063 Model TH31 and TH35 Transmissions OEM Warranty Six Months SI001 01911 JBMOd e Used to securely lock output shaft when using transmissions autocalibrate Qa feature j Ss e 288 7353 Shear Bolt available for service replacement as needed KS Sr 284 0837 Restraint Group K i Power Train Tools Power Shift and Hydrostatic Transmission Search 276 6863 Spanner Wrench Assembly Essential Tool SMCS Code 3101 016 Model TH48FT E80 FRT1 Up Transmission TH48FT E70 KSH1 Up Transmission Warranty Six Months e Used to remove and install torque convertor ring nut e Used with 1 2 inch square drive torque wrench or breaker bar e Heat treated to provide long service life References RENR9664 Disassembly and Assembly Manual TH48FT E80 Transmission Torque Converter Disassembly and Assembly KENR6061 Disassembly and Assembly Manual TH48FT E70 Transmission Torque Converter Disassembly and Ass
248. ion Lexion Combines Warranty None e Used to remove and install complete rotary separation assembly as 1 unit from back of combine 2 e Designed to fit forks of a Cat Telehandler LZ a FT2618 Gauge Group SMCS Code 0700 Model Lexion Combines Warranty None e Used to measure clearance between a cylinder bar and a concave bar part of threshing system e Material SAE1020 steel Service Tools for Wheel Type Excavators FT2713 Bearing Driver Group SMCS Code 5946 016 Model 630 830 836 1222 and 1230 Corn Heads Warranty None e Used to install bearings and seals in corn head gearboxes e Material ASTM A519 Steel Reference RENR1657 Disassembly and Assembly of Corn Heads FT2722 Bearing Installer Essential Tool SMCS Code 4351 017 Model 450 460 465 470 480 and 485 Lexion Combines Warranty None e Used to disassemble and assemble rear wheel assist motors e Used with a shop press to preload tapered roller bearings e Provides method to remove and install bearing retaining ring e Material SAE4140 steel e Heat treat specification Rc 28 to 32 Reference RENR1649 Power Train Disassembly and Assembly SI001 01911 J8aMOd Service Tools for Wheel Type Excavators 148 2700 Lifting Bracket Assembly SMCS Code 6608 015 6608 016 6608 017 6606 010 Model 500C Series Compactors Warranty Six Months European Union compliant CE marked ae Sent e Used to remove and
249. ion installa tion helps properly align engine and transmission References Service Manual M Series Motor Grader Disassembly and Assembly NEHS1014 Tool Operating Manual 311 5882 Engine Support Group 311 5882 Engine Support Group A WARNING To avoid personal injury or death always use engine supports in pairs one on each side of the engine SI001 01911 13MO0d Power Train Tools Power Shift and Hydrostatic Transmission 211 1635 Engine Transmission Support Group 207 8158 Ring Spacer Essential Tool SMCS Code 3000 010 1000 010 Model All Articulated Trucks Warranty Six Months European Union compliant CE marked 2 G e Used to support rear of engine during transmission removal installation or front of transmission during engine removal installation Used with a come along and or overhead hoist to adjust position of engine transmission during removal installation of Provides unobstructed access to remove or install transmission engine Mounts directly to existing ROPS structure using ROPS pins 207 8158 Ring Spacer prevents rubber ROPS mount from collapsing 2 required not included in 211 1635 References RENR3446 725 730 Engine Supplement RENR3448 725 730 Power Train RENR5137 735 740 Engine Supplement RENR5138 735 Power Train RENR5139 740 Power Train Maximum load limit 1815 kg 4000 Ib a e art Number escription 11 1635 TS TTS 08 5040 Engine Support Tube TS F 7958 Fu
250. ion of bevel gears and bevel pinions 797 Trucks a a CE C Drive Line and Axle 246 5254 Spanner Wrench Essential Tool SMCS Code 3258 025 Model Telehandler TH B series and D1Series AWD Backhoe Loaders Warranty Six Months e Used to remove and install 229 5080 Final Drive Spanner Nut on limited production axles e Used with 3 4 inch square drive ratchet or spanner wrench G Tools for Setting Differential Backlash on CP CS323C Compactor Essential Tool SMCS Code 3269 015 3269 016 3269 017 Model CP CS323C Compactor Warranty Six Months Se ee aber 238 3002 S AR 8 008 KD Reference NN E E cy 78 508 Wes KENR2783 Service Manual LS WA 33 Y 78505 i 24 238 3006 Pinion Lock oe Wrench XK W Ic LW R 238 3006 230 7923 Spanner Wrench Assembly M90 Essential Tool SMCS Code 3258 025 Model TH103 TH210 TH215 D1 Series Backhoe Loaders Warranty Six Months e Used to remove and install wheel bearing nut e Four teeth engage slots of nut for positive grip helps prevent damage caused by tool slippage lt e Heat treated for added strength and durability GZ Overall length 108 mm 4 25 in va Inside diameter 121 5 mm 4 78 in pen W Number of teeth 4 SZ p Tooth width 10 9 mm 0 42 in Distance between teeth 113 0 mm 4 45 in 230 7923 Spanner Wrench Assembly M90 SI001 01911 13MO0d Power Train Tools Drive Line and Axle 202 0453 Spanner Wrench As
251. ir Part 191 8921 M6 Socket Head Bolt Clutch Piston Installation Sleeves Essential Tool SMCS Code 3010 Model See Below Warranty None e Used for proper assembly of 3P 2768 3P 2792 and 1P 9261 Clutch Pistons into various transmissions e _ Heat treated for added durability SI001 01911 JBMOd Kem Pat No Description 305 3013 Piston Installation Sleeve 24H 24M Motor Grader 824G 824G Series II 824H Wheel Dozers 825G 825G Series Il 825H 826G 826G Series Il 826H Wheel Compactors 980G 980G Series II 980H 988G 988H Wheel Loaders R2900 and AD30 Mine Trucks 2 1306 4092 DOR and D9T Track Type Tractors 306 4093 D10R and D107 Track Type Tractors Power Shift and Hydrostatic Transmission Search 326 8026 Cover Assembly Essential Tool SMCS Code 3030 Model M Series Motor Grader Warranty Six Months e Used to hold drive shaft yoke in place during transmission test procedure e Rubber bumper presses against yoke to prevent it from being dislodged and prevent oil leakage around yoke seal e Ball bearing assembly allows bumper to rotate with yoke during testing e Removable collar allows changing bumper assemblies to fit various transmis sion arrangements e Attaches to transmission cover plate using existing bolt holes References RENR8454 120M 12M 140M and 160M Motor Grader Power Train RENR8482 14M and 16M Motor Grader Power Train Description Plate Assembly Bumper Assembly 50 8 mm 2
252. itting Group SMCS Code 0784 Model 1U 5481 Pressure Gauge Group Warranty Six Months e Repair parts for 1U 5481 Pressure Gauge Group when replacing any of the z pressure gauges 20 32 cm 8 in length of diagnostic hose is often damaged e 4C 5560 Hose Assembly has 1 8 inch NPT pipe fittings on both ends fits cur rent gauge groups e First generation of gauge groups has 1 4 inch NPT bulkhead fitting 4C 5561 Bulkhead Fitting used to adapt these to 0 125 mm 1 8 in hose 4C 5560 Hose Assembly 4C 5561 Bulkhead Fitting Group Filter Elements SMCS Code 5068 010 Model All Cat Hydraulic Filter Units and Carts Warranty Six Months Sp T 7 Panno Inat Diameter Weigh Flow Rate Used to remove water from a hydraulic oil tank Economical alternative for water removal Fits on standard low pressure spin on filter head Aluminum body with cellulose media Working pressure 1035 kPa 150 PSI Particle filtration size 25 micron Water Removal 180 9549 132 3 mm 5 21 in 93 7 mm 3 69 in 0 54 kg 1 21b 95 Ipm 25 gpm 170 mL 10 3 cu in 20 PSI differential 188 7027 289 3 mm 11 39 in 129 5 mm 5 10 in 1 44 kg 3 2 Ib 227 Ipm 60 gpm 700 mL 42 4 cu in 20 PSI differential 1 2 and 4 Filter Heads SMCS Code 5068 Model Cat Hydraulic System or Vehicle Warranty Six Months s ace save 229 7261 BWP cd E 3 a j a ee 2729 7260 LS PP as 1 647 L IP r Continued 4
253. ive Pat Number SSCS Crip 4C 9471 Adapter Shaft Adapters and Coupling Components SMCS Code 4050 010 4050 017 Model Most Cat Final Drives Warranty Six Months e Adapters and coupling tools used for various final drive service operations NOTE Tonnage capacity of tool is given in parentheses Use of tool is limited to the cylin der of that tonnage i e 9S 8900 Cylinder Group for 70 ton applications and 9S 8901 Cylinder Group for 100 ton applications Description Size Shaft Adapter 3 4 in 16 male thd Shaft Adapter ten Part Number Deserpton Se F682 Sra Adapter ton AS 5F 9883 5 8 in 12 thd 5F 9884 3 8 in 12 thd haft Adapter 70 ton 1 2 in 12 thd Tein haft Adapter 70 ton 1 4 in 12 thd Ti Pi TEE 909 5 2 N NJ NNJN w N N 7M 9774 Adapter Coupling 100 ton for ram Ira Tana Pin ioon TT Tame Lock Pin not shown En aaa ibn diameter 1 All Item 3 Shaft Adapters typical shown Discontinued part of the 8F 2550 Engine Tilting Group zk SI001 01911 13MO0d Power Train Tools Final Drive FT0629 Spacer SMCS Code 4050 011 Model 951B Traxcavator and D4D Tractor Warranty None e Used with existing tooling for removing final drive bearing N inner cone from final drive gear on 951B Traxcavator and D4D Tractor with power shift transmissions e Material 1020 Steel Shaft Adapters SMCS Code 4050 011 4066 011 Model See Below Warranty Si
254. k Type Tractor Warranty Six Months e Used to check and establish correct backlash of bevel and transfer gear e Used before final assembly e Used in place of tapered bearing Reference RENR7471 Service Manual D9T Track Type Tractor Power Train Bevel and J Transfer Gears r SI001 01911 J8aMOd Drive Line and Axle 352 0433 Pre Load Tool Kit SMCS Code 3256 016 3258 016 Model Usage 793F Off Highway Truck Warranty Six Months e Used to assemble the differential on the 793F Off Highway Truck e Black Oxide coating to increase corrosion resistance N Used with 316 1495 hydraulic ram not part of kit 300 mm 11 81 in 519 mm 20 43 in 20 86 kg 46 Ibs 352 0433 Pre Load Tool Kit lt pil FT3169 Alignment Bushing SMCS Code 3278 012 Model D9R D9T D10T and D11T Track Type Tractor Warranty None Power Train Tools e Used to install axle shafts on specific Track Type Tractors e Protects lip seal from damage during axle shaft installa tion e Different tool dimensions required for specific model and inner outer axle shafts refer to engineering print e Material nylon References SENR5387 Service Manual DOR Track Type Tractor Power Train Disassembly and Assembly RENR7471 Service Manual D9T Track Type Tractor Power Train Disassembly and Assembly RENR8166 Service Manual D10T Track Type Tractor Power Train Disassembly and Assembly RENR8226 Service Manual D11T
255. ket Guide Sprocket Guide SI001 01911 JBMOd Motor Grader Tandem Removal and Installation Motor Grader Spanner Wrench Sprocket Guide Lifting Bracket 16G 5P 4201 1U 5898 FT1725 14G 5P 4202 1U 5899 12G 130G 5P 4204 1U 5900 FT1723 140G 160G 120G 5P 6153 Power Train Tools Final Drive 5P 5228 Adapter SMCS Code 4050 025 Model D8K Tractor 583K Pipelayer Warranty Six Months e Used 2 required with existing tools for adjustment of final drive outer bearings on DBK Tractors effective with 76V479 and 77V 3958 and 583K Pipelayers ef fective with 78V510 Pat Number ea FT3011 Bracket Assembly Essential Tool SMCS Code 4050 017 Model CB534C CB534D CB634C and CB634D Asphalt Compactors Warranty None e Used to provide a reaction point when removing and installing final drive bear ing retainer nut e Used with 6V 6080 Torque Multiplier and 184 7409 Socket e Makes final drive repair faster and easier Reference KENR2843 01 Machine Systems Disassembly and Assembly Fabricated Tool for 983B Final Drive SMCS Code 4050 010 Model 983B Track Loader Warranty None e Used for disassembly and assembly of final drive Sarat Description FT 1446 Spanner Wrench Apply specified torque to nut which secures inner end of sprocket shaft in bevel gear case Final Drive 184 7409 Retaining Nut Spanner Wrench Essential Tool SMCS Code 4050 017 Model CS 433C
256. l See Below Warranty Six Months e Attachments for hydraulic service tools that make it possible to use hydraulic force to remove and install tight fitting components such as final drive sprock ee ets gears and bearing supports N Fy e Basic use of each tool is described below but some tools are also used in other 9 H operations Lir NOTE A P Tonnage capacity of tool is given in parentheses Use of tool is limited to the cylin 4 der of that tonnage i e 9S 8900 Cylinder Group for 70 ton applications and 98 8901 Zw ay MES Cylinder Group for 100 ton applications B procket Removal Tools Description Use Yoke 3 Sprocket hub inner bear ing early D9 Yoke Assembly Sprocket hub inner bear ing D4C D4D Yoke Drilled Yoke Drilled Sprocket hub inner bear ing D5 D6B Yoke Tapped 1U 6415 Puller Assembly Final drive bearing cage holder D7E D7F 571E 57 1F 572E 572F and 983 Par Number EEE 1U 6415 Puller Assembly A 1538 Bolt 2 4B 4280 Washer Rar Tesis TRT R O Washer 05 1507 1D 4719 Nut SI001 01911 13MO0d Power Train Tools Final Drive Description Weight Use Adapter Assembly 100 ton Sprocket installation D9E Adapter Assembly 100 ton Sprocket installation D DD9G 594 Sleeve Assembly 100 ton Sprocket installation D9 DD9G 594 Sleeve Sprocket installation D4 D4C D4D 941 951 D5 D6 D6B 5
257. l Drive Outer Bearing 6V 4871 Reaction Bar c Sas Tana E Oty 2 2 X Removal of Equalizer Bar End Discontinued Bearing Installation of Final Drive Outer Bearing Removal of Equalizer Bar Center Pin Installation of Track Roller Seal X y E 2 z S S a X E E Power Train Tools Special Tools for Track Type Tractors Combined Application Chart for D10 DOL and D8L Fabricated Tools Combined Application Chart for D10 D9L and D8L Fabricated Tools Refer to Tool Number Index for more information on D10 tools which are not illustrated in this section Fig No Part No Description DOL Tool Usage FT1375 Spacer D A Recoil Spring D A Equalizer Bar FT1377 Installer Group Radiator Core Installation FT 1382 Strap Support Bo gies for Roller Frame R FT 1383 Strap Support Bo gies for Roller Frame R FT1408 Spacer Equalizer Bar End Pin Instal lation FT1409 Spacer Equalizer Bar End Pin Instal lation Roller Frame R amp I FT1715 Sleeve Remove Center Pin in Equalizer Bar FT1534 Prop Tilt Radiator Guard FT1552 Strap Support Bo gies R amp of Track Roller Frame FT1557 Compressor Installation of End Bearing Snap Ring for Equalizer Bar FT1548 Stud Removal of Equalizer Bar Center Pin FT1577 Guide Pin Installation of Track Pins FT
258. l and Bevel st Gear Rear Assemble 90 37 mm 3 55 in 49 81 mm 1 96 in 337 kg 75 Ib T Wheel and Tire Wheel and Tire 1U 5230 Hydraulic Hand Pump SMCS Code 1100 015 1100 011 1200 010 1200 017 1200 020 1300 016 Model Most Cat Models Warranty Six Months e Operates single acting rams such as 1P 0820 Puller Group gears and bearings pullers shop presses can be used in other hydraulic tool applications R s n e Can be operated in horizontal or vertical position with pump head at lower end 9 e Has finger tip control valve for instant pressure release or pumping action J 9 e Features built in overload valve e Attaches to puller tools or presses with hose assembly and coupler assemblies not included with pump N 1U 5229 Repair Kit also available includes balls springs seals and washers required for normal servicing of 1U 5230 Maximum pressure 69 000 kPa 10 000 PS Piston diameter 12 7 mm 1 2 in Piston stroke 20 6375 mm 13 16 in Oil port 3 8 in NPTF Reservoir capacity 902 cc 55 in Volume per stroke 2 624 cc 0 160 in Weight 8 626 kg 19 Ib Not included with pump art Number Coupler Assembly Quick Connective Male Coupler Assembly Quick 2 Connective Female 2 SI001 01911 JBMOd Repair Kit Hand Pump Hose Assembly 1P 0545 Tire Pressure Gauge Group SMCS Code 4200 082 Model Most Cat Models Warranty Six Months e Che
259. late SAE1020 U RS Side plate SAE1020 a 7 Angle channel SAE1026 Top channel SAE1026 Gusset plate SAE1020 195 0956 Torque Adapter Essential Tool SMCS Code 3258 025 Model 797 Off Highway Trucks Warranty Six Months ean e Usedto rotate spiral bevel gear A eS pinion during adjustment procedure 195 0956 Torque Adapter va ZA e Bolts onto pinion using two 8T 0293 S KeA E Bolts M12 x 1 75 and two 5P 8245 S JIA Washers ye z N Bolt spacing 218 mm 8 6 in Qo a e Square drive 1 in Axle Adapters Essential Tool SMCS Code 3250 010 3253 010 3259 010 3282 010 Model 797 Off Highway Trucks Warranty Six Months Model 797 Off Highway Trucks SMCS Code 3250 010 3253 010 3259 010 3282 010 Used to remove and install rear drive axles e Heavy duty design protects axle threads N 160 7682 Axle Adapter used for axles 145 8008 and 145 8009 Serial Number 5YW1 233 188 4534 Axle Adapter used for axles 185 8902 and 185 8903 Serial Numbers 5YW234 up and JSM1 up 160 7682 Service Tools for 797 Off Highway Trucks FT2764 Gear Retainer Assembly SMCS Code 4056 011 Model 797 Off Highway Trucks Warranty None e Used to hold final drive planet carrier in position inside rear axle housing s Retains carrier position when axle is removed makes reinstallation much easier because parts remain in align ment B e Prevents carrier from lowering out of position when sun gear
260. le Assembly Adapter 1U 5999 Spindle Assembly 1U 6721 Adapter 1U 9359 Drive Adapter and 1U 9131 Drive Adapter to connect CX31 Transmission to test center driveshaft Replaces flywheel during bench testing q Reference REHS3184 Bench Test Procedure art Number Description 89 0219 Drive Adapter 327 9235 Lip Seal Installer Assembly Essential Tool SMCS Code 3101 012 3105 012 Model CX31 and CX35 Transmission Warranty Six Months e Used to properly install 270 1705 Lip Seal in torque converter housing Used with 1P 0520 Driver Group Ensures accurate installation depth each time e _ Heat treated for added durability References KENR5091 CX31 On Highway Transmission Disassembly and Assembly Torque L 1 l Converter Housing Install j KENR6060 CX35 On Highway Transmission Disassembly and Assembly Torque Tin Converter Housing Install Par Number 327 9235 Lip Seal Installer Assembly SI001 01911 J8aMOd 325 9486 Bracket Assembly SMCS Code 3000 036 Model CX28 On Highway Transmissions Warranty Six Months e Used to locate and support CX28 On Highway Transmission during bench test ing on Hydraulic Test Center e Used with 296 3645 Pan Support Group on hydraulic test center work sump Welded steel construction Reference REHS3485 Bench Test Procedure Par Number 25 9486 Bracket Assembly Power Shift and Hydrostatic Transmission 325 9487 Drive Adapter SMCS
261. ler SI001 01911 JBMOd Power Train Tools Drive Line and Axle 132 1203 Lifting Bracket Assembly SMCS Code 3258 010 Model 777 Truck Warranty Six Months Bolted to face of input pinion bearing cage by replacing 4 bolts which fasten bearing cage to carrier assembly with four longer 8F 8804 Bolts and four 4B 4280 Washers both required Used in removal and installation of 104 9410 Differential and Bevel Gear Group also requires four 311 0034 Adapters Used in removal and installation of current 51 4282 Differential and Bevel Gear Group and previous 9D 2315 Differential and Bevel Gear Group Spacers come with newly purchased kit but are serviced separately for updat ing older tooling When using the lifting bracket assembly with the adapters you must use four 7X 0340 bolts Working load limit 1 814 kg 4000 Ib Item Part Number escription Oty U om H H STT SE H Yk EH 8T 2843 Pinion Nut Spanner Wrench SMCS Code 3250 010 3250 017 Model 776 777 777B 793 Warranty Six Months N Used to remove and install 2F 9064 Nut on differential pinion 81 2843 Pinion Nut Spanner Wrench Drive Line and Axle FT1866 Staking Tool FT1867 Bevel Gear Nut Spanner Wrench FT1870 Adapter Assembly SMCS Code 3258 017 3280 012 Model IT18B IT28 508 613C 916 926 926E 936 936E Warranty None e Used to service differential and bevel gear groups for 926 and 936 Wheel Loa
262. ll Nut 1 2 13 P 8245 Hard Washer fork mounting hardware 205 7844 Engine Support Bracket Left Side 206 8846 Engine Support Bracket Right Side Essential Tool SMCS Code 3000 011 Model 980G and 980G Series II Wheel Loaders Warranty Six Months e Used to support rear of engine during and after transmission removal brackets serve as temporary engine supports since transmission contains rear engine transmission mounts e Bolts to flywheel housing e Brackets have adjustable 4B 3626 Square Head Set Screws allowing rear of engine to be raised or lowered helps align transmission during installation Cad SS Part Number 206 8846 205 7844 S 05 7844 Engine Support Bracket Left Side 06 8846 Engine Support Bracket Right Side Search Power Shift and Hydrostatic Transmission FT1212 Seal Driver SMCS Code 3280 014 Model 12F 14E 120 140 785 789 Warranty None e Used to install 6D 3080 Seal Assembly in transfer gear case in 12F 14E 120 and 140 Motor Graders and in dif ferential and pinion gear group on 785 Truck e Material SAE 1020 steel 149 7211 End Play Measurement Tool Essential Tool SMCS Code 3176 016 Model 793C Off Highway Truck Warranty Six Months e Used to measure end play in transfer gear group only acceptable method e Expands in gear bore providing means for accurate end play measurements e Tool can be used on other components with same size bore 7 e Hardened a
263. lls bearing to proper depth e Heat treated for added durability and long tool life e Black oxide coating provides long corrosion free life Reference SENR2036 Service Manual Power Train Disassembly and Assembly Bearing ID 149 24 mm 5 875 in Bearing OD 155 78 mm 6 133 in Bearing installation depth 1 0 mm 0 04 in fem PartNumber____ Desevipton O C E 7 1 Driver 1 Part of 1P 0520 Driver Group 198 3488 Seal Driver Essential Tool SMCS Code 3280 014 Model 797 Off Highway Trucks Warranty Six Months e Used to properly install 145 6048 Lip type Seal in transmission and torque converter o e Used with 1P 0532 Handle j Reference RENR2036 797 Power Train Disassembly and Assembly Search Service Tools for 797 Off Highway Trucks 326 8026 Cover Assembly Essential Tool SMCS Code 3030 Model M Series Motor Grader Warranty Six Months e Used to hold drive shaft yoke in place during transmission test procedure e Rubber bumper presses against yoke to prevent it from being dislodged and prevent oil leakage around yoke seal e Ball bearing assembly allows bumper to rotate with yoke during testing e Removable collar allows changing bumper assemblies to fit various transmis sion arrangements e Attaches to transmission cover plate using existing bolt holes References RENR8454 120M 12M 140M and 160M Motor Grader Power Train RENR8482 14M and 16M Motor Grader Power Train Des
264. locknut and transmit tightening force e Capable of withstanding high torque required for tracked forest machine and mining excavator final drives s Three spanner sockets are available 127 8464 Spanner Socket 5130 127 8463 Spanner Socket 5230 and 199 6557 Spanner Socket Forest Machines s All4 spanner sockets use a 127 8468 Reaction Bar to transmit force from bench to socket e Threaded holes with lifting eyebolts allow sockets to be positioned using an overhead hoist Adapter Rings e Used to properly locate final drive in center of bench e No adapter ring is required for final drive of 5230 Mining Excavator bolts di rectly onto lower bench e Three additional adapter rings are currently available 127 8460 Adapter Ring 5130 190 0110 Adapter Ring 541 330B and 194 3885 Adapter Ring 322B 325B Additional adapter rings could be customer fabricated for other model final drives References NEHS0673 Tool Operating Manual 127 8458 Final Drive Disassembly and Assembly Bench and SENR6108 Service Manual RENR2908 Service Manual art Number 27 8458 Final Drive Disassembly and Assembly Bench S S JELE 31 7410 Relief Valve SI001 01911 13MO0d Final Drive 292 8544 Spanner Wrench Assembly Essential Tool SMCS Code 4050 017 Model RM300 and RM500 Road Reclaimers Warranty Six Months a C L l J NY DW WA ee SMCS Code 4055 040 Warranty Six Months 2 E a
265. m E Q Used to remove and install final drive retainer nut N 127 8468 Reaction Bar transmits force from bench to socket N Used with 127 8458 Final Drive Bench and FT2983 Reaction Plate e Designed to correctly fit locknut and transmit tightening force e Capable of withstanding high torque required for final drive retaining nut e M10 threaded holes for lifting eyebolts allow socket to be positioned using an overhead hoist References KENR3135 Service Manual RM 500 Final Drive Disassembly and Assembly KENR3145 Service Manual RM 300 Final Drive Disassembly and Assembly NEHS0673 Tool Operating Manual 170 5903 Gear Inspection Stand Group 292 8544 Spanner Wrench Assembly 170 5903 Gear Inspection Stand Group Model 777 785 789 793 and 797 Off Highway Trucks e Used to make complete and accurate inspection of gears to determine reus ability e Designed to fit large final drive sun and planet gears e Mounting cones 2 required will not damage gear surfaces e Large base plate has space for a lighted magnifier Reference SEBF8193 01 Guideline for Gear Analysis and Assessment Rem Part Number Deseripton an 172 5076 Gear Stand Assembly 172 5077 Gear Cone Group 170 5903 Gear Inspection Stand Group 199 6557 Spanner Socket 190 0110 Adapter Ring 194 3885 Adapter Ring Essential Tool SMCS Code 4050 017 Model 541 322B 325B and 330B Forest Machines Warranty Six Months ae S f IN ve ke S
266. may be used D4 DAC D4D D5 D6 D4E D6B 941 951 561B Description Shaft Adapter Shaft Adapter Shaft Adapter Coupling Pin Shaft Adapter Sleeve Assembly Pn Coupling Pin Shaft Adapter 100 ton B 2499 F 9879 F 9884 F 9885 F 9888 F 9892 F 8343 F 5283 F 6068 F 9306 H 4158 H 3992 M 9772 M 9774 M 9010 P 5579 co wo k wo P 5583 P 4183 Continued 4 165 SI001 01911 13MO0d Final Drive 9S 8900 ylinder Group 9S 8901 ylinder Group 1 Discontinued part of the 8F 2550 Engine Tilting Group 8T 3225 Spacer Essential Tool SMCS Code 4050 016 Model D5M 3CR1 Up 3DR1 Up 4BR1 Up 4JS1 Up 5ES1 Up 5FS1 Up 6AS1 Up 6GN1 Up 7LR1 Up D5N AGG1 Up AKD1 Up CFH1 Up CKT1 Up D6M 2RN1 Up 2YS1 Up 4GS1 Up 5WR1 Up 9ZM1 Up D6N AKM1 Up ALH1 Up ALR1 Up ALY1 Up CBF1 Up CBJ1 Up CBL1 Up CCG1 Up CCK1 Up CCS1 Up Warranty Six Months e Used to install bearing in final drive References RENR5257 01 D6N Track Type Tractor Power Train Disassembly and Assembly SENR8487 02 D5M Track Type Tractor Power Train Disassembly and Assembly i c SENR9467 02 D5M Track Type Tractor Power Train Disassembly and Assembly Par Number T 8T 3225 Spacer 2 E z i a Q 8T 5289 Spacer Essential Tool SMCS Code 4050 016 Model D6M 3WN1 Up 4HS1 Up 4JN1 Up 5NR1 Up 6LR1 Up Track Type Tractor 517 5WW1 Up 6PW1 Up Track Skidder Warran
267. mbly SMCS Code 3003 010 Model 814 Wheel Dozer 815F Soil Compactor 816F Landfill Compactor Warranty None e Used to support flywheel end of engine when transmis sion is removed e 8B 7552 Forcing Bolt used with each bracket Reference RENR6093 814F Wheel Tractor 815F Soil Compactor and 816F Landfill Compactor Powertrain Disassembly and Assembly Tool for 12G 14G 16G Transmission Hydraulic Control Valves SMCS Code 3152 010 Model 2P 5816 and discontinued 3P 0843 Transmission Selector and Pressure Control Valve Group Warranty Six Months s FT1195 Pliers used to remove and install 6P 4700 Spool Assembly retaining ring in 2P 5816 and discontinued 3P 0843 Transmission Selector and Pressure Control Valve Group FT1195 Pliers FT1417 Shaft Alignment Tool SMCS Code 3189 012 Model D8K 583K D9H and 594H Power Shift Transmissions Warranty None Required for installing planet gear shafts in front carrier Used to align retaining pin holes in shafts and carrier With shaft installed but not pressed into its bore position P tool vertically with 1 end in pin hole of carrier and other S end aligned with hole in shaft this correctly positions shaft for installation of retaining pin 7 e e Search Power Shift and Hydrostatic Transmission 214 5721 Engine Support Bracket Assembly Right Side 214 5722 Engine Support Bracket Assembly Left Side SMCS Code 3001 010 Model 824G Wheel Dozer Emissions Up
268. mm 0 375 in Distance between teeth 49 96 mm 1 967 in Square drive 13 4 in ten Part Number Desorption T Le Pinion Nut Spanner Wrench rs srs nine wrench sr fing nr Spann Wreneh Drive Line and Axle SI001 01911 J8aMOd Drive Line and Axle Reamers and Drill SMCS Code 3250 012 Model See Below Warranty Six Months e Installation of new differential case or bevel gear requires line reaming dowel pin holes through case flange and gear to ensure alignment and proper dowel pin installation Reference SMHS7872 Special Instruction Serial No Prefex Reamers 61F 62F 143 5025 23H 15U 143 5025 52U 143 5025 54K 68M 143 5025 50K 69M 37V 38V 1U 6729 52F 14G 143 5025 51F 13G 67M1 67M 4418 143 5025 14G 143 5025 44J 66M1 66M727 143 5025 64M 65M1 65M386 91N 92N 79P1 143 5025 79P429 26R 19G 53K1 53K778 47M1 47M205 143 5025 20G1 20G268 143 5025 79S 143 5025 99F 143 5025 All 190 6107 29G 36H 143 5025 43N 143 5025 58U 143 5025 43E 143 5025 44N 143 5025 42H 89P 143 5025 87A 143 5025 25K 143 5025 Power Train Tools PN Deion ese set 1U 6729 0 6158 in Installation of new differential cases Some 627 Scrapers 143 5025 0 8640 in Installation of new differential cases 619 621 623 630 631 632 633 637 657 and 666 Scapers 768 Tractors 769 Trucks 190 6107 0 7980 in Installat
269. ms blocking a straight lift N Can be used to lift final driver steering clutch and brake and transmission e Can not be used to lift track roller frames CE Compliant 142 8548 Non Adjust Ay able Lifting Bracket is available for this LF e 142 1664 Adjustable Lifting Bracket Group includes 142 2857 Trunnion Pin and io ale D gt 142 2858 Threaded Rod nB 1428699 Ye A I 142 1664 142 6893 2142 1664 Overall height 257 0 cm 101 2 in 183 3 cm 72 1 in Operating range from verti 252 0 610 0 mm 9 92 24 0 302 2 581 2 mm 11 9 22 9 calbeamtotip of Upper lin in arm Operating range from verti 100 0 458 0 mm 3 9 18 0 in 163 2 442 2 mm 6 4 17 4 in cal beam to tip of Lower arm Weight 200 kg 440 Ib 230 Ib Lifting capacity with either 2724 kg 6000 Ib 1816 kg 4 000 Ib arm fully extended Lifting capacity with both 5448 kg 12 000 Ib 4550 kg 10 000 Ib arms fully retracted Distance between upper 200 0 cm 78 75 in 139 0 cm 54 7 in and lower arms 42 1664 Adjustable Lifting Bracket Group 42 6893 Adjustable Hook Assembly SI001 01911 J8aMOd Special Service Tools for Series N and DOR Track Type Tractors SMCS Code See Chart for Application Model Series N and DOR Track Type Tractor Warranty Six Months e Required to service Series N and DOR Track Type Tractor power trains N Several tools footnote 1 are much improved replacements for former Duo Cone seal install
270. n Pat Number Description Joy mo pem pe H mo pea po GH mo p pe GH wo poa pe UD H 0 20H GH wo pa peoo GH SD H T H GH ea HH TH i a pema UE L pa pre H Assembly f a ira HTH aoo p e HH a pen o ooo GH SIE C C a 2 GH 1Use 142 6893 Adjustable Hook Assembly or 142 1664 Lifting Bracket Group see chart for application Special Service Tools for D9L and DIR Tractors 3 e Make service operations easier and safer b Figure 2 DE i 4 e N Some tools used on all 3 tractors see application charts E 5 Special Service Tools for D9L and DOR Tractors without part numbers L R wa Oo Description 10 eis Adpater 7 gR N No longer available 11 6 3 n i avs Hook Group 10 206 Plate Special Tools for Track Type Tractors Fabricated Tools Fabricated Tools Figure 3 Item Part No Description i FT1534 Prop a AX FT1552 Strap 4 FT1557 Compressor FT1548 Stud T a FT1577 Guide Pin 17 16 Special Service Tools for D8L Tractors N Make D8L service operations easier and safer Figure 4 N Some tools used on all 3 tractors see application charts Rea oy Part No Description FT1651 Strap Group No longer available FT 1664 Stud FT1713 Wedge Group FT1714 Wedge Group FT 1645 Spacer art Number ES Service Tools without part numbers Fig No Description Tool Usage Driver Remove and Install Equalizer Bar Brack
271. n Depth and Preload Setting Tools ig 125 9786 Setting Tools Arbor Item 1 Overall length 196 mm 7 7 in Large outside diameter 60 3 mm 2 40 in Small outside diameter 41 2 mm 1 62 in 50 mm 2 0 in 60 3 mm 2 40 in 3 8 16 for 1T 0131 Bolts Center hole Used with 5L 8894 Screw Datum Bar Item 3 130 mm 5 1 in 31 75 mm 1 250 in 17 5 mm 0 69 in 125 9786 Pinion Depth and Preload Setting Tool 183 7243 Pinion Set Gauge 183 7243 Pinion Setting Gauge Length 43 371 0 013 mm 1 7075 0 0005 in Use with 125 9786 Setting Tool 183 7243 Pinion Set Gauge 125 9787 Pinion Nut Spanner Wrench 125 9789 Spline Wrench 150 1716 Ring Nut Spanner Wrench 125 9787 Pinion Nut Spanner Wrench Item 1 Overall length 381 mm 15 0 in Handle width 50 mm 2 0 in Socket inside diameter 50 3 mm 1 98 in Number of teeth 4 Tooth width 6 35 mm 0 25 in Distance between teeth 60 0 mm 2 36 in 125 9789 Spline Wrench Item 2 Overall length 89 mm 3 5 in Outside diameter 49 mm 1 9 in Socket depth 70 mm 2 75 in Number of spline teeth 6 Larger spline diameter 34 5 mm 1 36 in Small spline diameter 28 5 mm 1 12 in Spline tooth width 7 50 mm 0 295 in Square drive 3 4 in 150 1716 Ring Nut Spanner Wrench Item 3 OAL 62 mm 2 44 in Outside diameter 69 85 mm 2 75 in Number of teeth 4 Tooth width 9 53
272. n existing hole Tools to Support and Connect Transmissions to Hydraulic Test Center SMCS Code 3150 036 0783 Model 508 Skidder Warranty Six Months e Used to support and connect transmissions to hydraulic test center provides 4C 6177 simple effective means of support 4C 6174 e Used with 1U 5999 Spindle and large hydraulic test center Reference NEHT6033 Test Procedure Also Included Front Support 46 5176 art Number C 6174 Adapter Ring C 6176 Rear Support C 6177 ilot Bushing 296 3645 Pan Support Group SMCS Code 3000 036 Model CX31 On Highway Transmissions Warranty Six Months wd e Used to locate and support CX31 On Highway Transmission on hydraulic test l Oe center during bench testing procedure air fi AS e Fastens to hydraulic test center work sump va gt N Steel pan collects isolates transmission fluid to prevent contamination of test Ses PEA center oil K il JH e Integral drain plug for easy fluid removal after testing is complete Ee Ss e Also used with optional 325 9486 Bracket Assembly for bench testing CX28 On So Highway Transmissions Reference REHS3184 Bench Test Procedure 296 3645 Pan Support Group Search Power Shift and Hydrostatic Transmission 289 0219 Drive Adapter SMCS Code 3000 036 Model CX31 On Highway Transmissions Warranty Six Months Used for connecting CX31 On Highway Transmission to Hydraulic Test Center Used with 4C 4701 Spind
273. nal drive repair bench or any other special holding fixture e Spanner wrench assembly contains a 6 mm 0 24 in drill bushing to pilot drill bit when splitting bearing retainer nut required on earlier design of final drives 154 9325 Stop Collar e Used to control depth of drill while splitting retainer nut earlier design final drives only e Locks onto drill bit with allen head setscrew Continued Final Drive Service Tools for Excavators Continued Essential Tool SMCS Code 4050 017 4351 017 Model 312 and 312B Excavators Grenoble Version Warranty Six Months 154 9326 Spring Compressor Plate e Used to compress brake springs for removal and installation of snap ring e Allows servicing of brake to be done safely and easily 154 9327 Pliers e Used to hold swash plate at required angle for removal and installation of piston rod 155 1709 Hydraulic Test Adapter e Used to pressurize brake piston for leakage test e Leakage can be checked prior to final drive installation 156 1048 Radius Punch e Used to form seat for retainer nut locking ball and screw Reference RENR1113 312B Excavators Machine Systems Disassembly and Assembly SENR6139 311 and 312 Excavators Machine Systems Disassembly and Assembly Power Train Tools Excavator Service Tools 154 9320 Spanner Wrench Assembly Item 1 Final Drive Outside diameter 24 13 cm 9 50 in Inside diameter 20 18 cm 7 95 in Height
274. nd spring tempered for long durable life e Reference SENR5691 Service Manual 793B Truck Power Train Overall length 381 mm 15 0 in Hex nut 4K 0367 Hard washer 5P 8247 149 7211 End Play Measurement Tool FT2934 Endplay Stud Assembly SMCS Code 3002 016 Model 14H Motor Grader Serial Number ASE1 UP and 16H Motor Grader Serial Number ATS1 UP Warranty None e Used to check endplay of directional clutch e Used with a dial digital indicator and a 5 15 18 flange nut ew e Allows clutch shaft to be raised and lowered with cage assembly in position p f allowing mechanic to quickly determine endplay vai e Screws into 3 4 10 threaded hole in end of directional clutch shaft e Material SAE4140 steel ERN A References JOE RENR4195 Disassembly and Assembly 14H Motor Grader Power Train Transmission E 4 and Transfer Gear Assembly i RENR4178 Disassembly and Assembly 16H Motor Grader Power Train Transmission and Transfer Gear Assembly SI001 01911 13M0d Power Shift and Hydrostatic Transmission FT1493 Engine Support Bracket SMCS Code 1166 010 3200 010 Model 943 953 963 and 973 Track Loaders Warranty None e Aid in removing transmission 2 required e Bolted to flywheel housing and with use of forcing screws resting on ROPS retaining bolts support engine while transmission unit is removed Engine Support Bracket Assemblies SMCS Code 3400 010 Model 120H 135H 140H 143H 160H and 1
275. ndamaged bearings to be used again e Offset puller face allows removal of recessed bearing in clutch plate housing e _ Heat treated for added durability 128 5042 Bearing Gear Puller e Used to remove various press fit bearings and gears from transmission and power train components e Used with two 5 8 18 threaded rods puller legs or jaw type pullers e Heat treated for added durability 128 5043 128 5044 128 5045 and 128 5046 Bearing Drivers e Used to assemble press fit bearing onto shaft helps prevent damage that can occur when using other more traditional methods of bearing installation e Driver uses shaft as pilot tool design prevents slipping and applies force to inner race exactly where required e Provides adequate length to properly seat bearing without using additional spacers or other tooling e Heat treated for added durability 128 5047 Rotation Shaft e Used to rotate the shaft when seating bearings and gears inclined ends expand tools diameter as nut is tightened e Also used to rotate the shaft to remove backlash from a gear train e Provides a method of raising and lowering the shaft to check and adjust endplay e _ Heat treated for added durability 128 5048 Indicator Base e Used as an indicator base for measuring shaft end play sits in counterbore around shaft N Used with 128 5047 Rotation Shaft 3P 1565 Collet 369 2607 Indicator 5P 4162 Point and 6V 2030 Extension 128 5049 Guide Stud e Used to guide f
276. ng backlash and spreading differential to preload bearings e 11 2 inch hex drive 8X 7723 Lifting Bracket Item 5 e Shipped with each vehicle and used during initial assembly s Attaches to five wheel studs on final drive convenient tool when required for final drives or axle assembly Torque Adapter Wrenches and Socket 4C 9565 262 2759 and 4C 9563 Torque Adapter Wrenches e Used to torque bolts in locations that are difficult or impossible to access with socket and torque multiplier e Used with the torque wrench extension set shown in Torquing Tools section e Heavy duty 12 point box end e Capacity 884 Nem 650 ft lb 1 NOTICE These wrenches assure that the mounting bolts are properly torqued during assem bly Improperly torqued bolts can work loose causing loss or damage of compo nents N em PartNo Description 4C 9565 Torque Adapter 36 mm Rear cab resil C a R 7 262 2759 Torque Adapter 120 mm Rear fender A a T ee 3 4C 9563 Torque Adapter 24 mm With various cab rails and platform mount ings on 994 Not shown 4C 9748 Socket 55 mm 2 3 16 in 1 Front axle in drive deep well mounting bolts impact SI001 01911 JBMOd Drive Line and Axle 994 Oscillating Axle Bearing Tools FT2376 Puller Plate Item 1 FT2377 Reaction Plate Item 2 e Required for installation of bearings in front and rear supports of 994 oscillating axle e Provides constant pressure without damage during installa
277. ng seal installation Reference 4 KENR8831 279C 289C and 299C Compact Track Loaders Power Train Par Number Description 360 4222 Seal Installer Compactor Final Drive Tooling Essential Tool SMCS Code 5061 015 5061 016 5655 015 5655 016 Model CB 113 Compactor Warranty Six Months Used for disassembly and assembly of CB 113 Compactor Final Drive Aids in removal and installation of seals lock nuts and bearings on final drive planetary All parts made of durable steel construction Reference QENR2006 CB 113 Compactor Machine Systems Disassembly and Assembly Continued 4 236 Final Drive Compactor Final Drive Tooling Continued Essential Tool SMCS Code 5061 015 5061 016 5655 015 5655 016 Model CB 113 Compactor Warranty Six Months ftom Pater Description se poe eee Remove seal ring during disassembly and install bearing and seal ring during assembly G eaa FamoverRssembiy___ Remove bearing dung disasseny e G Spanner Resamiy Remove and nstal ng mit during disassembly and assOMB fi faieares Jstater IE sealdurngassemly E e pes L insta mate ngs and bearings during assembiy 314 9075 Bearing Puller 314 9076 Seal Installer Essential Tool SMCS Code 5655 015 5061 016 Model CB 113 and CB 114 Compactor Final Drive Warranty Six Months 314 9075 Bearing Puller 314 9075 e Used to remove bearing from flanged hub on final drive planetary during disas ger sembly P for
278. nside diameter to easily remove bearing cone when determining shim thickness e Greatly reduces risk of bearing cone and mating component damage during setting procedure NOTICE Do not leave this master gauge bearing cone assembled in thepinion It will cause bearing failure and possible differential component failure 178 0344 Master Bearing Gauge FT2791 Adapter Bolt e For serial numbers JSM130 up e Used to help mechanic in shim measurement procedure e Adapts 141 3146 Pinion Hub to accept a threaded bolt which holds 194 4524 Gauge Part No Description 187 2730 Adapter not part of group serial numbers 5YW1 up JSM1 129 Adapter Bolt not part of group serial numbers JSM130 up en PartNumber Desorption U U Yast Gauge C e C i UT Service Tools for 797 Off Highway Trucks 201 1144 Pinion Wrench Essential Tool SMCS Code 3258 079 Model 797 Off Highway Trucks Warranty Six Months e Used to tighten nut on bolted joint of au eon e Used with 9U 5007 Torque Wrench or equivalent e Use when tapered bearing is in gt stalled on pinion shaft le e Heat treated for added strength and durability Hex 30 mm double hex Square drive 3 4 in Center to center distance of square drive to socket 10 2 cm 4 0 in 190 6106 Seal Alignment Guide Essential Tool SMCS Code 3258 017 Model 797 Off Highway Trucks Warranty Six Months Used to install 1
279. ol 4C 3391 Spacer Legs SMCS Code 3250 017 Model 446 Backhoe Loader Warranty Six Months e Used with 1U 8814 Gauge Assembly for disassembly and assembly of rear drive axle 1U 8814 Gauge Assembly is current tool for 416 426 428 436 and 438 Backhoe rear axle bearing adjustment installing three 4C 3391 Spacer Legs using three 1H 5514 Bolts to 1U 8814 Gauge Assembly will satisfy Model 446 Backhoe requirements 1U 8814 with attached 4C 3391 Spacer Legs is essential tool to properly adjust Model 446 Backhoe Loader rear axle bearings Reference 446 Service Manual SI001 01911 J8aMOd escription D past Gauge Assembly Spacer Leg Bolt 5 16 18 thread 1 Not included with 1U 8814 Power Train Tools Drive Line and Axle 6V 0005 Locknut Spanner Wrench SMCS Code 3258 017 Model 992C Wheel Loader Warranty Six Months N 12 7 mm 0 50 in square drive tool c used to remove and install 5L 8079 6V 0005 Locknut Spanner Locknuts in both front and rear em cle ke m bevel gear groups locknuts retain bevel gear within its bearings PTO Seal Locator SMCS Code 5237 010 0745 Model Challenger 35 45 and 55 Agricultural Tractors Warranty Six Months e Used to hold seal in position when assembling retainer over PTO shaft and maintains correct seal depth and squareness during retainer assembly e Used with 137 3482 Seal Installer e Installer is threaded into seal retainer for posi
280. om fame EN 4C 8148 Fixture Warranty Six Months 4C 8148 Fixture e Used to remove and install differential from underneath motor grader N Used with a floor jack similar to a 1U 7505 Mobil Low Lift Transmission Jack 1U 9752 Mechanical Transmission Jack and a smooth surface floor make sure capacity of floor jack is rated above weight of differential e Fixture is designed as a dual purpose tool for removal and installation and can also be used to hold differential during disassembly and assembly 4C 8148 Fixture mounted to a et el typical floor jack Overall Size Part Number Description Tan Tana Hana FT2782 Alignment Plate Assembly SMCS Code 6313 024 6313 064 Model 120H and 135H Motor Graders Warranty None e Used to field install a ripper on a motor grader e Quickly and accurately positions location of hole 3 mm 0 12 in pilot hole is drilled into side plate of differential case e Existing motor graders must have a 51 1 0 1 mm hole to accept field installed ripper linkage e Differential housing bolts are used to mount plate assem bly e Drill bushing 64 3758 e Material SAE 1020 steel Reference Service Magazine Article SI001 01911 JBMOd Drive Line and Axle Ring Nut Spanner Wrenches SMCS Code 3250 010 3250 017 Model 631D 633D 637D 651E 657E 772B 773B 776 777 777B Warranty None e Can be used as replacements for FT1449 Spanner Wrench to provide more positive
281. onths N Used to install SMR seals into excavator final drives N Makes installation faster and much easier N Provides more reliable seal installation Material plastic Outside diameter 590 0 mm 23 23 in Inside diameter 550 0 mm 21 65 in Part Number 205 8241 Seal Installer Assembly Stabilized Metal Ring SMR CS FT2766 Rolling Torque Bar SMCS Code 4050 036 Model 311B 311C 312B and 312C Excavators Warranty None SI001 01911 J8aMOd e Used to check final drive bearing preload e Material SAE1018 steel Reference RENR5503 Service Manual 312C Excavator Item Part Number Plate Power Train Tools Final Drive 142 1666 Steering Clutch and Final Drive Bracket Assembly 142 1670 Bearing Spacer 142 1673 Press Plate SMCS Code 4050 010 015 016 Model D11R and D11R Carry Dozer Warranty Six Months European Union compliant CE marked 142 1666 N Used to remove install disassemble and assemble final drive Part Number Description Plate press is used with additional tooling to remove hub and bearing cone Hand Pump Group or Electric Hydraulic Pump Cylinder Group art Number Descon O Rp 142 1666 Bracket Assembly Steering Clutch and Remove and install final drive assembly Final Drive PartNumber 142 1670 Bearing Spacer During assembly to set proper preload on a a 142 1673 Plate Press Remove hub and bearing cone from hub fee eels son ee nei eee
282. onths e Used to install brake piston retainer O rings e Provides safe easy O ring installation e Requires 4 plug assemblies for procedure Application Procedure 1 To install ADT disc brake piston retainer spring insert four 134 2562 Guides and discontinued 130 8718 Springs as an assembly into brake group anchor exterior holes where 9S 9334 Plugs are normally located 2 Insert four 174 5354 Plug Assemblies into exterior holes and finger tighten Screw in attached bolts until guide noses protrude through brake piston 4 Insert discontinued 6N 9155 Pin into each guide hole and remove bolts and plugs 5 Insert four 9S 9334 Plugs into vacated holes Ga SI001 01911 JBMOd Continued Power Train Tools Steering Clutch and Brake 174 5354 STOR Plug Assembly Continued Essential Tool SMCS Code 4106 016 Model D3500E D3500E II D400E D400E II Articulated Truck Warranty Six Months 174 5354 STOR Plug Assembly FT2529 Brake Release Hose Group SMCS Code 4251 553 Model 24H Motor Grader Warranty None e Used to release service brakes for towing a disabled mo Ka 1 OFF tor grader e Used with 9U 6600 Hand Pump Group e Releases brakes on both left and right tandem wheels at the same time e Pump group must supply 2756 kPa 400 PSI pressure to release service brakes e Easily adapted to motor graders brake system e Made of commonly available parts s Maximum working pressure 2756 kPa 40
283. onverter Support FT2362 Engine Support Power Shift and Hydrostatic Transmission FT2535 Engine Support Bar Assembly SMCS Code 3001 010 Model 416C 426C 428C 436C and 438C Backhoe Loaders Warranty None e Used to support rear of engine during transmission removal installation e Mounts to existing holes in frame rails OTE e Cover plate 1 mounts to existing holes in engine flywheel housing N a T e Provides unobstructed access to remove and install transmission be AF e Adjustable set screw allows weight of transmission to be transferred from Z 4 transmission mounting brackets makes removal much easier P Ka i e Provides a safer method of supporting rear of engine during transmission 4 Er l w removal installation gui N vA e Material for fabricated parts SAE 1020 steel R Description Cover plate Spacer Channel Channel en B x Head Bo C G E 1 017 H 2 required FT2363 Seal Installer SMCS Code 3158 012 Model 994 Wheel Loader Warranty None SI001 01911 JBMOd e Used to install 6V 6899 Seal in transfer gear housing without damaging seal or 2 housing e Consists of step plate to drive the 16 51 cm 6 5 in ID by 19 05 cm 7 5 in OD seal Reference j SENR4740 994 Wheel Loader Service Manual Power Train Tools Power Shift and Hydrostatic Transmission FT0947 Spring Compressor FT0833 Clamp SMCS Code FT0947 Spring Compressor 3150 015 3150 016 3150 017 4251 0
284. or PS 150B PS 200B PS 360B Pneumatic Compactors Air on the Run System Thread 1 4 NPT Maximum pressure rating 1378 kPa 200 PSI Overall length 38 mm 1 5 in Material brass 178 3832 Tank Valve S OO 01911 JBMOd Wheel and Tire 7F 8240 Tire Valve Repair Tool SMCS Code 4200 023 Model Most Cat Models Warranty Six Months e 4 way tool used to remove and install valve cores on wheel type TF 8240 Tire Valve Repair e Equipped with tap and die for rethreading cap and core threads in tire valves 135 8290 Inflator Adapter SMCS Code 4200 044 4200 045 Model All Wheeled Models with Super Large Bore Valve Stems see detailed list below Warranty Six Months e Used to quickly and efficiently inflate large tires inflator adapter removes valve l core for unrestricted flow into tire EA S L T iio e Used with tires having super large bore valve stems l mii g Re e Works by threading inflator adapter onto valve stem of tire adapter stem en gages valve core valve core is removed and stored inside inflator adapter tire is inflated deflated pressure is checked valve core is reinstalled e Can be used with air or liquid filled tires unique design prevents valve core from being exposed to liquid during filling process e Charging tires with inflator adapter can reduce inflation times by up to 60 per cent and reduce deflation times by up to 80 percent e Saves a significant amount of time be
285. ork on 8W 8739 and 8W 8741 Final Drive Shafts Hoist and sling support tool and shaft during installation and removal of axle Part Number U 8848 Description nstaller Front Wheel Bearing Preload Adjusters Essential Tool SMCS Code 4056 025 Model 777 785 789 793 and 797 Off Highway Trucks Warranty Six Months Made as ordered MAO Used to accurately adjust the amount of shims required for proper preload set ting No calculations are required Improved accuracy over conventional methods Reduced adjustment time over conventional methods Less chance of error than with conventional methods Rugged design ensures long life and maintains calibration Includes a precision zero plate to assure high accuracy Indicators and all attachment hardware are included Lifting rings are provided to position preload adjuster with lifting device Front wheel assembly may be in a spindle down vertical or horizontal position when using this tool Requires annual calibration Final Drive Front Wheel Assembly Tool Operating Part Number Description Manual 00 4529 Preload Adjuster NEHS0917 00 4532 Preload Adjuster 785 789 and 793 NEHS0920 00 4533 Preload Adjuster NEHS0873 Service Repair Parts Rear Wheel Bearing Preload Adjusters Essential Tool SMCS Code 4056 025 Model 776 777 784 785 789 793 and 797 Off Highway Trucks Warranty Six Months e Used to accurately adjust the amount of shims required for proper p
286. pline Wrench e Used to prevent axle from rotating during pinion nut removal e Used with 263 2153 Spanner Wrench 263 2153 Spanner Wrench e Used to loosen and remove the pinion nut e Used with 263 2152 Spline Wrench 263 2154 False Pinion e Used to set bevel gear to pinion backlash Reference KENR3604 Vibratory Compactor Machine Systems Disassembly and Assembly 263 2152 Spline Wrench 263 2153 Spanner Wrench 265 218 SI001 01911 J8BMOd Power Train Tools Drive Line and Axle 220 8428 Spanner Wrench 220 8430 Pinion Wrench Essential Tool SMCS Code 4084 017 Model 902 906 908 Compact Wheel Loaders Warranty Six Months e Used to install and remove drive axle bearing nut Le 2 Gia Use pinion wrench to prevent axle from rotating and tighten loosen bearing nut a gE o using spanner wrench _z N 0 8428 Reference T a E 902 906 908 Power Train Disassembly and Assembly Manuals 220 8428 Spanner Wrench 720 8490 6V 3069 Alignment Tool SMCS Code 3253 010 3120 010 Model 621B Tractor 45P 2134 and 35V 1074 623B Tractor 46P 1234 627B Tractor 14S838 and 15S 1122 Warranty Six Months e Used in assembly of drive shaft B a SIRI S 6V 3069 Alignment Tool a H e Used with appropriate spider gear W f to align clutch discs before installa d d tion of output housing 4C 4562 Alignment Group 4C 4566 Alignment Group SMCS Code 3252 012 3253 010 Model See Below Warranty
287. pressor Plate Item 10 Outside diameter 14 00 cm 5 51 in Hub diameter 13 50 cm 5 31 in Thickness 15 9 mm 0 63 in SI001 01911 JBMOd Final Drive 9U 7346 Ring Nut Spanner Wrench SMCS Code 4350 017 4351 017 Model E110B E120B 311 311B 312 and 312B Excavators Warranty Six Months e Used to remove and install 1R 5839 and 99 7050 Ring Nuts e Used with 6V 6080 Torque Multiplier e Makes disassembly and assembly much quicker because spanner wrench al lows mechanic easier access to hard to reach bearing retainer nut e Spanner pilots on inside diameter of ring gear providing positive engagement with ring nuts e Spanner works on ring nuts with tightening holes or slotted notched nuts Reference Disassembly and Assembly Modules located in E110B E120B 311 311B 312 and 312B Excavator Service Manuals Outside diameter 273 mm 11 0 in Inside diameter 229 mm 9 0 in Inside diameter clearance 104 mm 4 1 in Pin diameter 11 mm 0 4 in Distance between pins 245 5 mm 9 67 in Number of pins 2 Square drive 1in Material steel 9U 7346 Ring Nut Spanner Wrench 9U 7346 Ring Nut Spanner Wrench LESERT Power Train Tools D 9U 7346 V used with Torque Multiplier Final Drive Ring Gear Retainer Nut Spanner Sockets Essential Tool SMCS Code 4050 017 Model 303C CR and 305C CR Mini Excavator Warranty Six Months a e Used to prop
288. r 7F 9831 Cylin der Group to remove or install wheel 7F6068 Sleeve Assembly assemblies on later No 112 12 and 14 Motor Graders 6V 4040 Nitrogen Tire Inflation Group SMCS Code 4200 045 Model 436 637E 785 789 Warranty Six Months e Usedto inflate conventional and beadless tires with nitrogen from compressed gas cylinders available from local suppliers e Chucks provided for both standard and large bore valves chucks connect to 8 1 m 26 5 ft hose with quick disconnect fittings e Regulator and safety relief valve restrict working pressure to that comparable to air system 8 ao Y L E Special nowt 9 Wi2 1314 867 Special Instruction NOTE The 175 5507 Charging Group for accumulators is not recommended for tires due to the associated higher pressure and increased line flow restrictions Service Repair Part for 6V 4040 Group with no part number Item Description 3 Hose Assembly not serviced PartNo Description itrogen Tire Inflation Group Available separately Tool Box Block Tool Holder Coupling Assembly Nipple Quick Disconnect 2 rs Reducing Bushing 2 7J 8611 Elbow 90 Pipe Power Train Tools N N Continued 4 246 6V 4040 Nitrogen Tire Inflation Group Continued SMCS Code 4200 045 Model 436 637E 785 789 Warranty Six Months tem Panno Descripfon SS SCSC S Service Repair Parts for 6V 4040 Group Continued 6V 4037 Regulator Nitrogen 0 1379 kPa 0 200
289. ractors see combined application charts which L a EE 12 are followed by photos of the tools referred to by figure number in the chart ems Special Service Tools for D10 Tractors a 614 e Make D10 service operations easier and safer aan e Needed to handle heavier D10 components Ow e Some tools used on all 3 tractors see application charts e 19 C Fabricated Tools for Servicing D10 Tractors FT1375 Spacer FT1377 Installer Group FT 1382 Strap FT 1383 Strap FT 1408 Spacer FT 1409 Spacer FT 1664 Stud FT1713 Wedge Group FT1714 Wedge Group FT1715 Sleeve Vn 23 24 25 26 27 Special Service Tools for D10 Tractors without part numbers Item Description Hoist capacity of 5P 9694 Hoist single line 7 5 KN 1700 Ib double line 15 kN 3400 Ib Driver Turning Tool discontinued Bracket discontinued Spacer Installer Special Service Tools for D10 Tractors Part Number escription ral ud nstaller Axle 142 8548 racket eo esa m o G oo a esa gt OR G E 2 Uill i ianiai and Final Drive i ieee oor H UR i wn Item C R wD 53 a w G i Continued SI001 01911 JBaMOd Special Tools for Track Type Tractors Special Service Tools for D8 D9 D10 and D11 Track Type Tractors Continued SMCS Code See Chart for Application Model D8 D9 D10 and D11 Tractors Warranty Six Months e
290. rame rails while separating and joining transmission housing two required Power Train Tools Continued Power Shift and Hydrostatic Transmission Challenger Bearing Tools Continued SMCS Code 3030 015 3030 016 7051 029 Model Challenger 35 45 and 55 Agricultural Tractors Warranty Six Months e Installs into M20 x 2 5 threaded holes in transmission housing e Wrench flats provide easy installation and removal e Heat treated for added durability References SENR8305 Service Manual Challenger 35 45 and 55 Agricultural Tractor Transmission Disassembly and Assembly SENR8308 Service Manual Challenger 35 45 and 55 Agricultural TractorPower Train Disassembly and Assembly PartNo Description Size sid Puller Holes Overall Diameter 128 5041 Bearing Puller egg sess 2 5 8 18 200 mm 7 9 in Bolt Hex Socket Head 3 8 16 x 44 5 mm 1 75 in ee o GM ulel JBMOd Nut Full 1 2 13 ex Head Bolt 1 2 13 x 114 mm 4 5 in Power Shift and Hydrostatic Transmission Bearing Drivers aE ZS Is Zo e Zo F mm EA wa K N E Typical I a Bearing 2 Driver 128 5047 Rotation Shaft Min Hole Diameter Part Number Description to Insert Shaft Overall Length 28 5047 Rotation Shaft 40 5 mm 1 60 in 311 2 mm 12 25 in Part Number hreaded Hole 128 5048 Indicator Base 44 45 mm 1 75 in 8 32 Power Train Tools N lL 128 5049 Guide Stud lt lt PartNumber Description Threa
291. reload set ting No calculations are required cx Improved accuracy over conventional methods 0 Reduced adjustment time over conventional methods af Less chance of error than with conventional methods eww ws Rugged design ensures long life and maintains calibration E Includes a zero plate to assure high accuracy Indicators and all attachment hardware are included Three lifting rings are provided to position preload adjuster with lifting device Rear wheel assembly must be in spindle down vertical position to use this tool SI001 01911 JBMOd Rear Wheel Assembly Description moder ar s Description Manual E p k Sneg 9 93 4122 Preload Adjuster 93 4123 Preload Adjuster E L HE E 93 4125 797 NEHS0872 Service Repair Parts 66 0311 It 777 TD 66 0312 olt 7 66 0313 olt 7 66 0314 olt 7 66 0315 olt 7 66 0379 ndicator All models T 6383 olt TTF 171G 1266 0311 Bolts must be used to zero in the indicators on the master plate For 777F Rear Spindles only Final Drive 266 0379 Basic Electronic Indicator SMCS Code 4028 025 Model 776 777 784 785 789 793 and 797 Off Highway Trucks Warranty Manufacturer s l e Conform to the dimensions of AGD size Group 2 gt e 0 375 9 5mm stem em e Utilizes standard indicator accessories and holding devices j e Battery powered and portable e Large LCD readout surrounded by a rotating black bezel e Lug on center back e Instant inch mm conversion e Zero at any po
292. removed or installed without 1 removing cover assembly greatly reduces bushing replacement time L e Puller plates pilot into bushings inside diameter provides a positive fit and helps prevent slippage e 129 8123 Puller Plate is designed with stepped face to properly and accurately install bushing to correct depth References SENR8305 Service Manual Challenger 35 45 and 55 Agricultural Tractor Transmis sion Disassembly and Assembly SENR8308 Service Manual Challenger 35 45 and 55 Agricultural Tractor Power Train Disassembly and Assembly Continued 2 E g ha z Q Drive Line and Axle Puller Crossarm and Plate Continued SMCS Code 3030 015 129 8122 1151 017 129 8123 Model Challenger 35 45 and 55 Agricultural Tractors Warranty Six Months Pilot Diam Part Number Description Thread Size eter T 129 8122 Puller Crossarm 279 mm 11 0 in 41 mm 1 6 in 13 4 12 ACME 129 8123 Puller Plate E 7 M16x2 92 5 mm 3 64 176 0 mm 2 99 in in FT2517 Plate SMCS Code 4100 015 Model Challenger 35 45 and 55 Agricultural Tractors Warranty None e Used to remove bearing from pinion shaft and bevel pinion ON from center housing e Plate functions as a back plate when pressing pinion from oO a shaft bearings N e Bolts directly to center housing using 81 4184 Bolts and 8T 4223 Washers e Material SAE1018 steel Reference SENR8308 Service Manual Challenger 35 45 and 55 A
293. ress to compress the springs e Designed to easily access retaining ring when compressor is in place 9 1U 9090 Bearing and Gear Puller 4 e Used to remove various press fit bearings and gears from shaft e Requires two 5 8 18 threaded forcing screws use 8S 9089 Bolt or equivalent 1U 9091 Guide Stud e Used to guide rear and center housings during removal and installation 2 required e Installs into threaded holes in front housing e Also helps align gaskets during installation procedure 1U 9092 Wear Sleeve Remover N Used to remove gear shaft bore sleeves 114 5726 and 114 5727 from center housing e Used with slide hammer e Insert remover into bore sleeve and expand it by turning hex portion of remover pins of expander fit into oil holes of bore sleeve 1U 9287 Plate Group e Usedto lift gear shaft and clutch pack during transmission overhaul e Removes and installs third and fourth stage speed clutches in front housing removes both speed clutches at the same time e Removes and installs second stage speed clutch use only 1 hole in plate group e Used with 1P 7407 Eyebolt or equivalent and secured in place with a nut e Designed to fit over shaft top portion of plate group then rotates into groove in shaft for a positive lock Reference SENR8305 Service Manual Transmission Disassembly and Assembly fem Par Number Description Kem Par Number Description n fus Ceh Spring Compressor e umn fevde sud regire
294. rranty Six Months pia etree Is l e Used to hold transmission after 702 2056 Transmission Ship SD K Sp removal ping Stand Group IZ E GY ri Ry p Service Repair Parts SSS LSA 1U 9809 Binder Chain As LIES sembly bg 1U 9724 Load Binder Power Train Tools 162 8064 Fastener Installer 162 8062 Hydraulic Power Unit SMCS Code 0757 022 Model 797 Off Highway Trucks and All Other Off Highway Trucks Requiring Bed Liner Fasteners Warranty Six Months European Union compliant CE marked s Made as ordered MAO e Used to provide positive retention of bed liners to off highway truck beds N Used with power hydraulic unit nose assembly hose kit collars and fasteners as a group to provide correct installation e Makes one person installation quick and easy e Installation thickness Sa 123 3493 Fastener 25 mm 1 0 in 162 8062 SAL ae 123 3495 Fastener 16 to 20 m 0 6 to 0 8 in L L K UE alls Wig 162 8064 amp tA C M a 4 m L Continued 4 324 Search Service Tools for 797 Off Highway Trucks 162 8064 Fastener Installer Continued 162 8062 Hydraulic Power Unit SMCS Code 0757 022 Model 797 Off Highway Trucks and All Other Off Highway Trucks Requiring Bed Liner Fasteners Warranty Six Months 162 8062 Hydraulic Power Unit 162 8064 Fastener Installer 123 3494 Collar 75 398 123 3495 Fastener 194 5182 Adapter Essential Tool SMCS Code 2449 2450 2455 2493 4002
295. rrect ees PEN PR T 7 140 0168 Two Leg Puller 5870 300 003 Remove miscellaneous seals races 140 0170 Measuring Ring 5870 340 034 Determine sleeve length in order to acquire correct rolling torque of pinion bearings 140 0171 Adapter Ring 5870 500 032 Measure axle housing to determine A 247 4298 Seal Driver Essential Tool SMCS Code 3286 017 0722 Model D1 Series Back Hoe Loaders All Wheel Drive Warranty Six Months e Used to properly install pivot shaft pe 247 4298 Seal Driver seals on front axle P N e Seals will not remain seated if 4 improperly installed i j SI001 01911 JBMOd Drive Line and Axle 235 2785 Pinion Wrench Essential Tool SMCS Code 3258 Model All Wheel Drive D Series Backhoe Loaders produced after 15 Aug 2003 Warranty Six Months e Used to set pinion shim height pin Part Number FS ion depth setting on differentials 735 2785 294 1081 False Pinion Group Essential Tool SMCS Code 3258 Model 434E FSH1 Up and 444E LBE1 Up Backhoe Loader Warranty Six Months e Used to set pinion shim height pinion depth setting on differentials e Allows for shim height measurement before final assembly K e Components not serviced separately e 46 mm nut with M30 x 3 5 thread Reference K_A RENR6475 Service Manual 416E 420E 422E 428E 430E 432E 434E 442E 444E Back A N hoe Loaders Power Train Disassembly and Assembly 294 1081 False Pinion Group 2 E
296. rt Number Hex Size Usable Depth 1 2 in Drive 76 2 mm 3 00 in 3 4 in Drive 1 51 cm 4 53 in 9 9 mm 2 75 in C 6172 25 5723 B 4657 U 6689 U 6690 U 6691 U 6692 68 2866 92 4949 B 1730 5 4 mm 1 00 in 1 43 cm 4 50 in 8 9 mm 3 50 in 2 2 mm 0 875 in 0 20 cm 4 00 in 6 00 cm 6 30 in 1 6 8 1 2 1 2 1 Final Drive istance Between Tangs T T 12 40 cm 4 88 in 0 00 mm 0 39 in 6 51 cm 6 50 in 1 24 00 mm 0 94 in 15 70 cm 6 18 in 1 1 200 om 4 72in pram tov momin i i 3 65 mm 5 38 in 6 56 mm 0 26 in 171 0 mm 2 79 in 4 70 mm 0 19 in 102 50 mm 1 67 in N p Continued 4 191 SI001 01911 13MO0d Power Train Tools Final Drive Spanner Wrench Special Large Socket Continued Park Number ex Sie Usable Depth LS Special for removal of solenoid valves on counter shaft transmission Spanner Wrench Internal Slotted Part Number Drive Number of Clearance Inside Key Keys Diameter Diameter 3 4 in hex 4 Hex nut 4 13 00 cm 11 91 cm 5 12 in 4 69 in 11 02 cm 7 30 mm 4 34 in 0 29 in 89 15 mm 81 22 mm 3 51 in 3 20 in 11 50 cm 10 19 cm 4 51 in 4 01 in 13 36 cm 5 84 mm 5 26 in 0 23 in 12 70 cm 11 70 cm 5 00 in 4 61 in 76 40 mm 76 40 mm 3 00 in 3 00 in Key Width FT0529 FT0553 7 36 mm 0 29 in 10 05 cm 3 96 in 7 93 mm 0 31 in 7 93 mm 0 31 in 12 19 cm 4
297. s e Made of tool steel for long life heat treated for added durability e Hardness Rc 37 to 42 Drive Line and Axle 174 1535 Seal Driver Essential Tool SMCS Code 3260 016 0722 Model 216 226 and 228 Skid Steer Loader Warranty Six Months Part Number e Used to install grease seals into 17 1585 Ne iad Ste s Provides fast accurate installation e Made of tool steel for long life heat treated for added durability e Hardness Re 37 to 42 179 4353 Seal Driver Essential Tool SMCS Code 3260 016 0722 Model 236 246 248 252 and 262 Skid Steer Loader Warranty Six Months e Used to install 155 5652 and 169 1679 Grease Seals into 142 9058 Axle Group s Provides fast accurate installation using a hammer or any type and size of shop press e Made of tool steel for long life heat treated for added durability e Hardness Re 37 to 42 GM ulel JBMOd 207 0757 Pinion Nut Socket Model MT735 M1745 MT755 and M1765 Ag Tractors Warranty Six Months e Used to remove and install pinion locknut N Used with a 12 7 mm 1 2 in torque wrench E e Heat treated for strength and wear resistance E 207 0757 Pinion Nut Socket 4 evenly spaced Power Train Tools Drive Line and Axle 225 4125 Spanner Wrench Assembly Model MT835 MT845 MT855 and MT865 Ag Tractors Warranty Six Months N Used to remove and install final drive locknut N Used with a 25 4 mm 1 in torque wrench
298. scription Outside Diameter Inside Diameter THA 318 1478 Spring Compressor 88 9 mm 3 50 in 73 0 mm 2 87 in 254 0 mm 10 00 in Countershaft Transmission Disassembly and Assembly Tooling SMCS Code 3050 016 3150 017 Model 446 910E IT12B IT14B future product using Cat s countershaft transmission Warranty Six Months N Used in disassembly and assembly of 1 2 or all 3 versions of the first generation of 135 mm 5 31 in clutch diameter coun tershaft transmissions N Provide simplest most effective way to assemble and disassemble the 135 mm 5 31 in clutch diameter countershaft trans mission e Disassembly and Assembly without these tools may result in improper assembly and damage to components and will require considerably more time e Bearing installers or 4C 6137 Installer with spacers required to install drawn cup needle bearings bearing installers have 15 back angle to prevent damage to bearings thin walled cup provide positive stop to ensure bearings installed to proper depth to prevent damage to bearings if driven too far and become seated against a shoulder NOTICE Installation of drawn cup needle bearings without these tools may lead to bearing damage and failure e 4C 3652 6 and 4C 6399 11 Compressor Assemblies required during disassembly and assembly of clutch used with shop arbor press to compress clutch spring for easy access to remove snap ring e 4C 6143 Clutch Piston Installer 7 used during clut
299. se C Style Lifting Bracket Assembly len 2 226 2381 Short Slide Tube Assembly included with 226 2380 Lifting a i UT 3 226 2382 Long Slide Tube Assembly included with 226 2380 Lifting a T 4 226 2383 Adapter Plate Assembly used with 226 2380 Bracket Assembly Pertti an 10A Moar rader ternal 233 1485 Tube Plate Assembly used with 226 2380 Bracket Assembly to Pena nt Cs and S140 Compact itera 226 2379 Tube Plate Adapter Assembly used with 226 2380 Bracket As oo sembly and 128 4776 128 4773 152 7247 9U 6122 153 1174 or 153 1175 Handling Bracket Assemblies used on 785 789 793 797 Off Highway Truck and 994 Wheel Loader SI001 01911 13MO0d WARNING Working load limit of 1814 kg 4000 Ib Injury to personnel and damage to equipment can result if the load limit is exceeded 128 4775 Lifting Bracket Assembly SMCS Code 4050 011 4050 012 4050 017 4084 010 4205 010 4208 011 Model 785 789 and 793 Trucks Warranty Six Months European Union compliant CE marked e Used to easily balance various final drive components during disassembly and assembly by positioning lifting eye over cen ter of gravity adapter extension assemblies allow bracket to be used on many different components e Used with 128 4773 Bracket Extension Assembly to remove and install differential group holding it in a horizontal position lift capacity is 2041 kg 4500 Ib differential group weighs approximately 1134 kg 2500 Ib e Used
300. sembly Essential Tool SMCS Code 3258 025 Model Cat Machines Warranty Six Months lA C e Used to remove and install 226 4366 Final Drive Bearing Retainer Spanner Nut e 4teeth engage slots of nut for positive grip helps prevent damage caused by tool slippage e Heat treated for added strength and durability Overall length 117 6 mm 4 63 in Inside diameter 120 65 mm 4 750 in Number of teeth 4 Tooth width 10 9 mm 0 42 in Distance between teeth 111 0 mm 4 37 in 202 0453 Spanner Wrench Assembly 313 9019 Spanner Wrench Assembly Essential Tool SMCS Code 3256 025 3258 025 Model 725 730 735 Articulated Trucks 725 S N B1L1404 UP 730 S N B1M1294 UP 730 Ejector S N B1W262 UP 735 Rear Axle S N B1N830 UP Warranty Six Months e Used to remove and install spanner nut that retains outer pinion bearing on dif ferential Used on differentials with outer pinion bearings that have a slip fit N Used with 3 4 inch drive ratchet wrench breaker bar or torque wrench s 4teeth engage slots of nut for positive grip helps prevent damage caused by tool slippage e Allows for proper adjustment of spanner nut torque e _ Heat treated for added strength and durability References SEPD0877 00 Service Magazine REBE1048 02 Service Letter Overall length 82 6 mm 3 25 in Inside diameter 87 mm 3 43 in Number of teeth 4 equally spaced Tooth
301. sh Tools for M300C Axles Essential Tool SMCS Code 4054 010 Model M300C Wheeled Excavators Warranty Six Months References RENR8618 M315C Power Train RENR8621 M316C Power Train RENR8622 M318C Power Train 269 7627 269 7628 Par Number Description 269 7627 Seal Installer Makes large axle seal installation easier and more accurate 269 7628 Disk Measure Determines shim thickness for pinion backlash SI001 01911 JBMOd Service Tools for Wheel Type Excavators 9U 6047 Driver SMCS Code 5459 017 Model M300 Series Wheeled Hydraulic Excavator Warranty Six Months e Used to install lock plate on transfer case output shaft e Used with 81 0975 Handle lt References A Y j RENR6675 M318C Power Train Disassembly and Assembly A RENR6964 M315C Power Train Disassembly and Assembly i RENR6991 M316C Power Train Disassembly and Assembly SENR6258 M318 M320 Power Train Disassembly and Assembly Par Number Description 9U 6047 river 9U 6048 Seal Guide Warranty Six Months s Used to install seal on transmission Description drive shaft 9U 6048 Seal Guide References RENR6675 M318C Power Train Disas sembly and Assembly RENR6964 M315C Power Train Disas sembly and Assembly RENR6991 M316C Power Train Disas sembly and Assembly SENR6258 M318 M320 Power Train Disassembly and Assembly Power Train Tools 9U 6049 Hydraulic Adapter SMCS Code 5459 017 Model M300 Series Wheeled Hydraulic
302. sition e Plus minus control to indicate direction N ON OFF control with automatic off after one hour of nonuse Zero references will not be lost from memory Specifications Range 25 mm 1 0 in Resolution 0 01mm 0 0005 in Weight 0 145 kg 0 32 Ib 266 0379 Basic Electronic Indicator 301 5718 Wheel Bearing Removal Group SMCS Code 4215 Model 769D 770 771D 772 773E 775E 773F 775F 777D and 777F Off Highway Trucks Warranty Six Months e Used to remove large bearing cup from off highway truck wheel hubs Used with suitable overhead lifting device and additional required tooling Removes inboard and outboard bearing cups on specific front and rear wheel assemblies Tool usage charts in NEHS1000 Tool Operating Manual and SEBF9118 Special Instruction list components and settings needed for bearing cup removal e Heavy duty construction with heat treated components e Weight 163 Kg 359 Ibs Reference NEHS1000 Tool Operating Manual Procedure to Remove Wheel Bearings from Off Highway Trucks SEBF9118 Special Instruction Procedure to Remove Large Wheel Bearings Part Number Description Crossbar Slider Assembly not serviced separately CL 38 TP T handle 3 Power Train Tools T Carr Lane Mfg part number www carrlane com 0 S y y aw a pa 40 1316 1489 Cylinder Group 60 Ton 301 5718 Wheel Bearing Removal Group Continued Final Drive 301 5718 Wheel Bearing R
303. t Lifting Bracket ransmission Support Power Train Tools Power Shift and Hydrostatic Transmission FT1411 Bracket SMCS Code 3101 017 3280 017 4267 017 Model 773B 776 777 777B 825C 826C and Earlier 922 944 and 966 Wheel Loaders Warranty None e Replaces 7M 7474 Bracket e Two of these fabricated brackets are used with 3 4 inch 10 NC bolts to support engine when transmission is removed brackets must be removed prior to oper ating machine to prevent damage to housing e Material SAE 1020 steel 4C 6760 Support Assembly FT2359 Torque Converter Support FT2362 Engine Support SMCS Code 3000 010 Model 416 426 428 436 438 and 446 Backhoe Loaders Warranty None e 4C 6760 Support Assembly used in removing and installing transmissions on all backhoe loaders e FT2359 Torque Converter Support used on 446 Backhoe Loader to support torque converter as transmission is being re moved or installed e FT2362 Engine Support used to support rear of engine when removing or installing transmission on 446 Backhoe Loader s Tools allow fast easy safe 1 man operation s Front dash floor plates seat and in some cases brake pedals have to be removed support is centered over transmission with movable leg secured to 1 of the seat mounting locations a chain fall or 9S 9100 Sling Assembly is used to raise and lower transmission 4C 6760 Support Assembly 4C 6760 Support Assembly FT2359 Torque C
304. t e 4teeth engage in slots of nut for positive location and to help prevent damage caused by tool slippage e Heat treated for added strength and durability Continued Power Train Tools Drive Line and Axle Pinion Tools Continued SMCS Code 3258 015 3258 016 3258 017 Model TH62 TH63 TH82 and TH83 Telescopic Material Handler Warranty Six Months 125 9789 Spline Wrench Pinion Shaft e Used to prevent rotation of pinion shaft while removing or installing pinion ring nut spline damage may be caused if other conventional hand tools are used to hold shaft in place e Has 3 4 inch square drive e Wrench is designed to engage spline of pinion shaft 150 1716 Ring Nut Spanner Wrench e Used to quickly and easily remove install or adjust ring nut e Has 15 16 inch square drive e Wrench allows ring nut to be adjusted to achieve correct rolling torque and backlash adjustments s 4 tooth design ensures positive tool engagement on ring nut helps prevent slipping and possible damage to nut or other components e Pilot engages shaft to maintain alignment References SENR5840 Disassembly and Assembly TH62 TH63 TH82 and TH83 Telehandlers Power Train SENR5839 Specifications Systems Operation Testing and Adjusting TH62 TH63 TH82 and TH83 Telehandlers Power Train July 29 1986 Service Magazine Procedure for Setting Up Differential Groups RT50 RT60 RT80 RT100 TH62 TH82 and TH83 Telehandlers 125 9786 Pinio
305. t arms from tipping outward during disas sembly and assembly e Material SAE 1020M steel Reference KENR8372 Disassembly and Assembly Service Manual Used to properly and quickly install 300 7717 Lip Seal to proper depth Used with 1P 0532 Handle part of 1P 0520 Driver Group Small diameter of tool is used to re move old seal while large diameter is used to install new seal Heat treated for added durability and long tool life Black oxide coating provides long corrosion free life SO
306. t in either direction to make installation easier e Used with 174 9245 Front Strut Handling Group and 196 6960 Handler Assembly e Can be ordered separately to replace damaged parts e Thread size M30 x 3 5 e Overall length 165 0 mm 6 50 in Par Number Desorption G 8520 Forcing Bolt Assembly M30 x 3 5 16 5 cm 6 50 in long 194 7592 Pneumatic Wrench Group SMCS Code 4210 010 Model 797 Off Highway Trucks Warranty Six Months e Made as ordered MAO e Used to remove and install wheel nuts e Tightens nuts to maximum torque of 4125 Nem 3000 ft lb e Output torque is set by adjusting air supply pressure on regulator part of cage assembly e Group includes a cage assembly with built in air filter regulator and automatic air line oiler e Requires 4C 8856 Fitting and 81 9568 Oil not included Repair Information Global Bolting Technologies Inc 827 Anchor Avenue Billings MT 59105 2519 Phone and fax 406 259 9111 E mail torctim imt net 194 7609 Hose Assembly Inside diameter Length Hose ends 1 2 in 3 7 m 12 9 ft 1 2 NPT 1 end and quick disconnect opposite end 194 7610 Cage Assembly Overall size 33 7 x 38 7 cm 13 3 x 15 3 in 194 7612 Pressure Gauge Pressure rating 0 689 kPa 0 100 PSI Liquid filled 1 4 NPT GM ulel JBMOd tem a spt SSCSC SCSCSCS 194 7592 Pneumatic Wrench Group 194 7593 Extend
307. tNo Description L 7 Electrical Connector Removal and Crimp Tools SMCS Code 3168 010 Model Models with CE Series Electrical Connectors Warranty Six Months N Required to service CE Cat Environmental series electrical connectors CE connectors replace VE Vehicle Environmental connectors which are used in harnesses where high temperatures a large number of contacts or higher current capacity contacts are needed e Enable repair to be made without replacing complete wiring harness e Removal tool needed to remove contacts without damaging connector retaining clips e Crimping necessary when replacing CE contacts e Solder will not make a good bond with contact material Reference SEHS9065 Special Instruction mem Panno Description SSCS fi Br S819 Connector TootGroup SSCS fr ator TT UO OUT C 9 TH o p UZ 9 2 Tool 4T0Gauge SS SC S STO 2 4C 4077 Retainer Assembly 8 10 Gauge right and left sides H 2 C 4078 Jaw Assembly 1 3 1U 5804 Crimp Tool 12 18 Gauge Search Power Shift and Hydrostatic Transmission 1P 3550 Wiring Tester Group Discontinued Service Parts Available References ae SMHS7683 Troubleshooting 1P 3550 Tester Group 23 fo SMHS7424 Special Instruction Replacing Harness with Detachable Harness l S 2 1P 3550 Wiring Tester Group E Item Description Overlay 657A 666A 16 pin 657B 666B 16 pin 10 pin Overlay 77
308. taller Group Essential Tool SMCS Code 4261 Model 777 785 789 793 and 797 Off Highway Trucks Warranty Six Months SI001 01911 13MO0d e Used to install two piece seal assembly into 205 0561 Piston Assembly part of slack adjuster N Used with 205 0567 Piston Kit contains seals e Reduces chance of damage during seal and piston installation e Made from durable nylon e Three pieces can be assembled for easy storage using an 8F 8178 Bolt ze A Installation procedure a ON yor 1 Place 207 3440 Loading Mandrel over small piston P P 2 Place inner portion of two piece seal onto mandrel and push onto piston using 3 NAL 207 3442 Ring Pusher Repeat for outer portion of seal 3 With both sets of seals installed push piston assembly into 207 3444 Seal Sizer 4 Allow seals to compress for one minute and then install small piston into large piston Reference NEHS0844 Tool Operating Manual Continued Steering Clutch and Brake 209 6381 Seal Installer Group Continued Essential Tool SMCS Code 4261 Model 777 785 789 793 and 797 Off Highway Trucks Warranty Six Months fem PartNumber Description U 2 7 Seat instar Group 2 2 Bat Ser parse e Manvel J FT0526 Lifting Tool SMCS Code 4005 011 Model 977 Traxcavator Warranty None N Used to remove steering clutch assemblies 2 required Power Train Tools Steering Clutch Stands SMCS Code 4101 016 4101 017 Model Most
309. ter P N e Ensures fast and proper installation of seals Yo k e Can be fabricated from round steel tubing machined to dimensions shown in illustration Tools for 7231 and 7241 Marine Gears SMCS Code 3302 010 Model 7231 and 7241 Marine Gear Warranty Six Months N Used to assemble ahead clutch shaft and astern drive shaft Paro Te Material Plate 7231 and 7241 SAE4140 Steel Spacer 7231 SAE4140 Steel Spacer 724 SAE4140 Steel Spacer 7231 and 7241 SAE4140 Steel Description Model Spanner Wrench FT1510 SI001 01911 JBMOd S L Number Bosergion Wott Ho IUI Spanner Wrench 7241 3s BV 83 184 Spanner Wrench 7241 Power Train Tools Marine Gear FT1614 Cover SMCS Code 3300 011 Model 7251 and 7261 Marine Gear Warranty None _ e Used to protect 2N 3469 Center Shaft Assembly during removal of top shaft assembly N To install FT1614 remove 4L 4296 Retainer then fasten FT1614 Cover to transmission in place of retainer leave cover in place until top shaft and transmission cover are completely installed Service Tools for Reintjes Marine Gears SMCS Code 3360 010 Model See Chart Warranty Six Months e Required for complete disassembly and assembly of Reintjes Marine Gear Models e Chart A for WAF240 WVS233 WAF242 WAF260 WAF262 WAF340 WAF360 WVF233 WAF440 and WAF460 e Chart B for WAF540 WAF560 WAF640 WAF660 WAF74
310. that there is approximately a 6 35 mm 0 25 in gap between the retainer 6 and the sprocket wheel The hydraulic cylinder and the remainder of the tooling are installed in the conventional manner Power Train Tools Hydraulic Cylinder Installation The hydraulic cylinder and the remainder of the tooling are installed in the conventional manner Final Drive 4C 8757 Drive Axle Nut Spanner Wrench SMCS Code 4084 010 416 426 428 436 438 446 Backhoe Loaders Warranty Six Months e Used to remove and install 9R 6957 Nut to quickly and easily disassemble and assemble drive axle assembly e Used to remove and install 9R 3164 Nut in the ZF axle assembly s 3 4 inch drive Reference SENR3970 Service Manual 4C 8757 Drive Axle Nut Spanner Wrench FT1936 Wrench SMCS Code 3200 036 Model 943 953 963 973 Loaders Warranty None e Used to adjust transmission e Fits square head adjustment screw for overspeed valve in hydrostatic transmis sions Makes it easier to set the valve Valve can be adjusted while mechanics hands are positioned outside transmis sion Can also be used on any square head 6 4 mm 0 25 in bolt SI001 01911 JIaMOd Lifting Eyes SMCS Code 4050 010 Model 785 and 789 Off Highway Trucks Warranty Six Months e Used to remove and install final drives N Safe secure convenient brackets quickly attached to final drive wheel studs after tires and rims removed Allow use o
311. the casting cavity of small planetary assembly allowing it to be installed into ring gear assembly 128 4775 Lifting Bracket Assembly 128 4775 Lifting Bracket Assembly Shown Lifting Large Planetary Assembly no extensions are required The large planetary assembly can be installed next to small planetary and inside ring gear assembly Bracket is mounted to assembly using studs on housing assembly Final Drive 128 4776 Bracket Extension Assembly SMCS Code 4050 011 4050 012 4050 017 4084 010 Model 785 789 and 793 Trucks Warranty Six Months European Union compliant CE marked Used to disassemble and assemble various components such as ring gear as semblies and small planetary assemblies Used with 128 4775 Lifting Bracket Assembly Eye of lifting bracket assembly can be easily adjusted to balance the loads center of gravity For small planetary assemblies hook extension into casting cavity to install planetary into ring gear assembly For ring gear assembly on truck axle housing hub position extension in ring gear retaining groove provides positive support and retention of gear Maximum lifting capacity 386 kg 850 Ib Part Number Description 28 4776 Bracket Extension Assembly 128 4773 Bracket Extension Assembly SMCS Code 3258 011 3258 012 4084 010 Model 785 789 and 793 Trucks Warranty Six Months European Union compliant CE marked Used to remove and install differential
312. tion e Used with other tools shown in SENR4747 Power Train disassembly and as sembly Part Number Description FT2376 Puller Plate FT2377 Reaction Plate FT2679 Wrench Assembly SMCS Code 1000 011 1000 012 Model 994D Wheel Loader Warranty None e Used to remove and install engine item PartNo Description 2 AD mount bolts T 3L 9168 Eyebolt OS e Fits into limited clearance around 7 5P 7320 W h Pol Ao bolt heads where sockets and other S L S T L 3 a IE DAT tools will not fit A Tae we e Made from standard Car parts epee H Vr e Socket 1 1 2 inch 12 point I e Overall length 280 mm 11 in Reference RENR2018 Disassembly and Assembly for 994D Wheel Loader Engine Supple ment Power Train Tools 177 3602 Centering Shaft Group Essential Tool SMCS Code 3075 016 Model 994D Wheel Loader Warranty Six Months Used to align shaft bearings on output transfer gear box during bearing preload procedure Allows selection of shim pack for bearing preload without pressing bearings onto shaft e Saves time and prevents possible damage to bearings e Outside tube diameter 114 25 mm 4 498 in e Overall length 157 4 mm 6 197 in Reference RENR2034 Disassembly for 994D Wheel Loader Power Train Item Description 2 Center tube and end caps hardware Drive Line and Axle FT2546 Bearing Preload Tool SMCS Code 3254 025 Model 785 789 and 793 Off Highway Tr
313. tive engagement and squareness Reference SENR8308 Service Manual Disassembly and Assembly Challenger 35 45 and 55 Agricultural Tractors Power Train Par Number Description length Outside Diameter Square Drive 137 3483 Seal Installer PTO Shaft 149 7 mm 5 89 in 88 9 mm 3 50 in FT0627 Spacer SMCS Code 3258 017 Model D4 Tractor 951 Traxcavator Warranty None e Used with existing tooling for removing bearing next to bevel gear 4 required e Material SAE1018 steel Drive Line and Axle 5P 7373 Axle Installer SMCS Code 3250 010 Model 666B Tractor Scraper 769B 773 and 777 Trucks 992B Wheel Loader 631D Tractor Scraper Warranty Six Months e Makes axle installation much easier e Slides over end of any axle not exceeding 82 6 mm 3 25 in diam eter and lifts inboard end to engage f differential output spline 142 1813 Axle Installation Tool SMCS Code 3250 010 0722 Model 777D Off Highway Trucks Warranty Six Months e Used to make removal and installation of axle shafts easier and also helps prevent accidental hand pinching by keeping technicians hands out of planet carrier assembly e Tool has a knurled handle for better gripping e Can be used on other axles that have 1 2 13 threaded hole Overall length 945 7 mm 37 2 in K Diameter 76 2 mm 3 00 in 4 A Thread size 1 2 13 142 1813 Axle Installation Tool 315 2605 Axle Handle 315 2607 Adapter Assembly
314. to misalignment Oj e Black oxide coated for corrosion resistance and heat treated for added durabil lt k E ity and strength Ge Part Number Overall Length Threaded End 347 3904 Pilot Pin 205 mm 8 07 in 32 mm 1 26 in 351 0043 pee ge 32 mm 1 26 in in Service Tools for 797 Off Highway Trucks Guide Studs Essential Tool SMCS Code 3258 024 Model 797 Off Highway Trucks Warranty Six Months s Used to align and hold component in proper orientation during installation and removal e Greatly reduces risk of damage to component being installed and other mating components e Made of hardened steel for added durability e Guide stud has wrench flats for easier installation and removal e Black oxide coated for corrosion resistance Guide Stud Thread So _ ThreadLongth Overalllength Use SSCS 195 0954 M24 x 3 0 71 4 mm 16 5 cm 6 5 in Align spiral bevel pinion heel bearing cage to differen tial housing 2 required 174 8986 M30 x 3 5 22 0 cm 3 9 in Align transmission to differential housing 2 required 175 6853 M36 x 3 5 Pee cm 11 2in Align rear wheel station to differential housing 2 required 176 9274 Center Support Assembly SMCS Code 0630 017 0635 Model 797 Off Highway Trucks y Warranty Six Months z e Made as ordered MAO e Used to provide safe secure support for center frame section S e Keeps rear wheels off the ground for servicing wheel stations or
315. ts and to assemble components to correct specifications these tools are essential to service the 3 machine Used with other common shop tools to make disassembly and assembly easier a A gt fae and faster helps eliminate damage caused by using improper tools Pat K x K es N 2 Reference Buy gy gt ENS SENR1206 Service Manual Disassembly and Assembly 416C 426C 428C 436C and T a 438C Backhoe Loaders Power Train Continued Description Supplier Part Number Use Centering Ring 5870 200 062 Measure and adjust pinion depth and backlash Used with 810976 Mea suring Cover Drive Line and Axle Front Axle Tooling Continued SMCS Code 4084 017 3260 015 3260 016 4318 010 4091 017 0722 Model 416C 426C 428C 436C and 438C Backhoe Loaders Warranty Six Months item Part Number Description Supplier Par Number Use Service Tools for D and A of C Series BHL Front Axle AWD 140 0162 Bearing Extractor Ring 5870 030 030 Remove the taper roller bearing from Pee Peete Pe E 2 140 0163 Seal Driver 5870 048 154 Install seal to correct depth on steer Pee ee ii 3 140 0164 Seal Driver 5870 048 155 Install shaft seal to correct depth in A a i lk hc 4 140 0165 Internal Puller 5870 300 005 Remove sleeve from axle housing oe cece ees 4 140 0169 Internal Puller 5870 300 007 Remove bearing seals and races ee eB remaaetoasing 140 0166 Seal Driver 5870 048 158 Install pinion shaft seal to co
316. ty Six Months e Used to install bearing in final drive References y RENR2027 517 Track Type Skidder Power Train Disassembly and Assembly i SENR8387 D6M Track Type Tractor Power Train Disassembly and Assembly 8T 5289 Spacer Final Drive 127 8458 Final Drive Disassembly and Assembly Bench SMCS Code 4050 017 0727 Model 5110 5130 and 5230 Mining Excavators 541 322B 325B and 330B Forest Machines Warranty Six Months e Used to properly tighten final drive bearing locknut capable of producing 29 300 N m 21 700 ft lb of torque for large final drive locknuts e Overall size 152 cm 60 0 in square e Height of top surface at center height adjustment 103 cm 40 8 in Disassembly and Assembly Bench e Used with 3S 6624 Electric Hydraulic Pump 115 Volt or 8S 8033 Electric Hy gt o J E draulic Pump 230 Volt ps gh x SS e Precisely tightens large locknuts to preset torque values x e Bench is manufactured with an upper and lower section provides easier final drive installation and changing of final drive adapter rings e Torque adjustment is provided by an adjustable pressure reducing valve e Bench can be adapted to other manufacturers final drive by fabricating new adapter rings s Bench is self contained and does not need to be bolted down can be easily moved to storage area when not in use Spanner Sockets e Designed to correctly fit
317. uckle bore e 127 9310 Sleeve Driver used to install sleeve into center bore of axle housing and center bore of steering knuckle hull Reference SENR5820 Service Manual Module Disassembly and Assembly 438B Backhoe Loader All Wheel Steer Attachment Description Measuring Ring Measuring Ring Description Measuring Cover Group Kem Part Number 127 9305 Axle Repair Tools Description Seal Driver Bearing Driver em PartNumber Description S S Y RTI oo SI001 01911 JBMOd me E z Q Drive Line and Axle FT1034 Sleeve SMCS Code 3275 017 Model 518 528 Warranty None e Used with bench vise to disassem Descrintion ble and assemble self adjusting disc eoo brake piston on drive shaft 235 2790 False Pinion 235 2792 False Differential Essential Tool SMCS Code 3254 3258 3260 4084 4321 017 Model 424D Backhoe Loader Warranty Six Months E e Used to properly set pinion depth and shim height during differential repair A N 235 2792 i procedure AQ Used on 168 7447 Axles 235 2790 235 2792 False Differential Rear Axle Tools for 450E Backhoe Loader Essential Tool SMCS Code 3258 025 Model 450E Backhoe Loader Warranty Six Month e Used for the disassembly and assembly of rear axle assembly References Service Manual 450E Drive Train KENR5485 Axle Disassembly and Assembly Part N
318. ucks Warranty None e Used to adjust pinion bearing preload using improved pinion tightening procedure works on all 3 models e New procedure will improve bearing life Reference SEPD0361 Service Magazine Article May 19 1997 Pages 38 43 for Complete Listing of Associated Part Numbers Required to Perform Bearing Preload Procedure 220 0196 Seal Alignment Guide SMCS Code 3258 016 Model 789C and 793C Off Highway Trucks Warranty Six Months e Used to guide bearing cage assem aoao bly onto pinion shaft v 220 0196 Seal Alignment Par N fae Guide x e Protects edges of 9X 7397 Seal As T r t sembly during assembly L Gear Assembly Reference U N A l S Service Manual Disassembly and NG Muula Assembly 793C and 789C Off Highway tt o _ f Truck Power Train Differential and Bevel ee 4 S L a 294 2619 Alignment Pin Assembly Essential Tool SMCS Code 3260 010 Model 770 BZZ1 Up 772 RLB1 Up 773F EED1 Up 775F DLS1 Up Off Highway Truck Warranty Six Months e Used to align A frame to frame as N 294 2619 Alignment Pin As sembly prior to positioning A frame N e Eight spring loaded balls secure pin ie in position x s Pin diameter 99 9 mm 3 93 in e Material lightweight nylon Reference Service Manuals Disassembly and As sembly 770 772 773F 775F Off Highway Truck Power Train Tools Drive Line and Axle 1U 6682 Installer Group SMCS Code 3250 039
319. uge Group Pressure _ 0 s09e0KPa 1 H SSSC Y eros Gauge GP Pressure a 0 a00KPa O soPs SSCS a eC E kPa 1 All part numbers in the table have a six month warranty Hydraulic Transmission Test Group Hardware Description Bearing Tachometer Drive Adapter Assembly Cover Gear Assembly 18 Nipple 18 in NPT Internal two with 5K 5068 Item 2 and Item 18 are part number 6V 4142 Continued 4 30 Search Power Shift and Hydrostatic Transmission Hydraulic Transmission Test Group Hardware Continued ote e21 O Ebb EL 20 TS 421 18 veg 13 Y FF EG NH k 14 15 16 17 Hardware Description Description OO i E oa Ore ae Re US Rose Assembly A Sd 2 ov na2 Nipple Uwaved SiS A Coupler Assembly Odi C Y GLU UL XAT did 5 98 7283 a ong WBin ATINPTxXZiMD G e ema Noe Pe i ong VBMNPTRISM id UR Pressure TestValve TAmTONPTF external ERA C 13 5P 3501 Adapter 9 16 in 18 SAE external to 1 4 in 18 9 16 in 18 Ext Thread 1 4 in 18 NPT Int Thread mal internal 13 3J 1907 O ring Seal for 5P 9617 Adapter Also part of 7M 8489 2 Item 15 below B 14 3J 7354 Seal O ring STOR O ring Seal for 8C 3446 Valve 3 114 5P 2937 Adapter O ring to Pipe 7 16 in 20 Ext Thread 1 4 in 18 NPT Int Thread 3 7M 8489 Adapter Assembly 90 elbow 9 16 in 18 SAE 90 degree 9 16 in 18 Ext Thread 1 4 in 18 NPT Int 2 acl 1 4 in 18 iterna Thread 16 6V 3989 1
320. ule Iai aa A We Assembly Clutch and Final Drive Iai D a 7 Ti Frames ai eo O T aiae chart a a a a T 19 Bar Roller Frames A a a a a a A semblies A a a a a a N T 0 Bogie Cartridge Pins E eai cc E T Hc semblies U e 20 H H 1 a Final Drive Axles IR 6V 3048 Installer f __ Installation of Pivot Shaft Seal 2 6V 2082 Hook Group HK XR amp of Valves from Manhole R amp Bevel Gear Shaft Bearing Adjusting Nut Install D9L Idler and D10 Roller Seals a Install Idler Duo Cone Seal X X Remove and Install Torque Divider R amp I Final Drive Planet Carri ers Hub and Ring Gear Install Bulldozer Lift Cylinder Head Seal X Power Train Tools Continued 4 256 Special Tools for Track Type Tractors Combined Application Chart for D11 D10 D9 and D8 Service Tools Continued Combined Application Chart for D11 D10 D9 and D8 Service Tools Tool Usage Installation of Equalizer Bar End Bearing Installation of Minor Bogie Cartridge Installation of Final Drive Outer 6V 2108 Receiving Sleeve X 2 2 X 2 X 2 Bearing C i E Installation of Final Drive Outer pee Peers ee _ E S Bearing SS Removal of Bogie Cartridge 8T 0829 Installer Seal Removal of Equalizer Bar JEE Center Pin R amp l of Recoil Spring Install D8L Idler and D9L Roller 6V 2097 Receiving Sleeve Seals R amp of Bevel Gear Shaft Nut Va 42 1670 Bearing Spacer X D11R Installation of Fina
321. um ber Description Service Repair Parts i ay 299 4758 Driver Handle Assembly Used with 299 4759 2 299 4759 Driver Plate Used to install lip seal into rear CUR ee let 3 299 4760 Spanner Wrench Assembly Used to remove and install outer PE Pee Ie erg tang a 299 4761 Brake Adjuster Driver Group Used to install brake piston seals 308 8452 False Differential Used to set pinion shim height on differentials Differential Backlash Setting Tools for CS 663E CP 663E and CS 683E Essential Tool SMCS Code 3254 3258 3260 4084 4321 Drive Line and Axle Model CS 663E ASB1 Up DAG1 Up CP 663E ASF1 Up DAF1 Up and CS 683E ASG1 Up DAD1 Up Vibratory Soil Compactor Warranty Six Months Reference KENR3654 Disassembly and Assembly CP 663E CS 663E and CS683E Vibratory Compactors Machine Systems e Used to set pinion shim height on differentials e Required for setting backlash of ring and pinion gears e 283 3581 Spanner Wrench 3 4 inch square drive used for disassembly and as sembly without damage to components e 283 3582 False Pinion used with nut and washer from differential em L I Ea ae 2 i 283 3583 False Differential Pinion Nut Wrenches and False Pinion Essential Tool SMCS Code 3258 3254 Model CS 533E DAK ASL BZE CP533E ASM DAM BZG CS 563E CNG ASA CP 563E CNT BWE CS 573E CNN CEB CS 583E CNX DAJ Vibratory Compactors Warranty Six Months 263 2152 S
322. uo Cone seals e Used with standard torque wrench to obtain up to 950 N m 700 ft lb of torque e Four spanner teeth provide positive engagement with locknut virtually eliminates slippage and locknut damage e Locknut cannot be properly installed using hammer and punch e Spanner wrenches are heat treated for durability and long life Continued Power Train Tools Final Drive Bearing Locknut Tools Continued SMCS Code 4050 017 0602 Model Compaction Equipment CS CP433C 533C 563C 583C CB534B 534C 634B 634C Asphalt Paver 1055 2455 Warranty Six Months 126 6608 Locknut Spanner Wrench e Used on CP CS433C CB534B CB534C CB634B and CB634C Compaction Equipment e Designed to fit inside housing bore e Top of spanner wrench is designed to extend out beyond face of housing allows use of torque wrench without need for an extension 126 6609 Locknut Spanner Wrench 126 6610 Alignment Bracket and 129 2343 Staking Tool e Used on CP CS533C CP CS563C and CS583C Compaction Equipment 1055 and 2455 Asphalt Paver e Spanner wrench is designed to fit down inside deep housing bore locknut is over 90 mm 3 5 in down inside housing e Designed to extend out beyond face of housing round shank of spanner wrench extends beyond housing face and through alignment bracket e 126 6610 Alignment Bracket bolts directly onto housing and provides a reaction point for torque wrench permits one per son tightening of locknut e Brack
323. up 208 6034 Measuring Ring Essential Tool SMCS Code 4050 017 Model 330C and 345C Hydraulic Excavators Warranty Six Months e Used to properly set final drive bearing preload oS aan e Measuring ring simulates thickness of spanner nut hal ate N 87 4944 e Bolts to final drive using a predetermined bearing load allows assembler to k Socket Head Bolt take a measurement which is later used when tightening final drive spanner nut e Uses 81 4944 Socket Head Bolt N B A63 Reference SET IES Z 330C and 345C Disassembly and Assembly Service Manuals J 208 6034 Measuring Ring 208 6033 Spanner Socket Group Final Drive 194 3884 Measuring Ring 194 3878 Spanner Socket Group Essential Tool SMCS Code 4350 017 Model 322C and 325C Hydraulic Excavator Warranty Six Months e Used to properly set final drive bearing preload a e Measuring ring simulates thickness of spanner nut ae a e Bolts 8T 4944 Socket Head Bolt to final drive using a predetermined bearing S RNS T 4944 load allows assembler to take a measurement which is later used when tight Fe NA T Socket Head Bolt ening final drive spanner nut a Reference 322C and 325C Service Manuals Disassembly and Assembly 194 3878 194 3878 Spanner Socket Group 194 3884 Measuring Ring 205 8241 Seal Installer Assembly Stabilized Metal Ring SMR Essential Tool SMCS Code 7561 012 Model 375 385B 5080 5090B Hydraulic Excavators Warranty Six M
324. ut damage Reference SEHS9138 Special Instruction 176 7553 Alignment Group 297 8326 Engine and Transmission Alignment Group Essential Tool SMCS Code 3252 010 3253 Model 657G Wheel Tractor Scraper Warranty Six Months SI001 01911 JIaMOd e Used to properly align engine to transmission e Easy to use lightweight unit allows quick and accurate alignment e Short shaft is used for front engine transmission e Long shaft is used for rear engine transmission Reference RENR9714 Service Manual 657G WTS Power Train Disassembly and Assembly Remove and Install Engine fem PartNumber Desorption S SC SY U e LT T Drive Line and Axle 1U 8814 Gauge Assembly 8T 3111 Ring Gear Installer SMCS Code 3258 025 3260 017 3278 010 3280 012 4084 010 Model 416 426 428 436 Warranty Six Months LE e Used in disassembly and assembly of rear drive axle 5 1U 8814 Gauge Assembly makes it possible to accurately measure gap between axle housing flange and inner brake housing to establish shim thickness for de sired differential preload without 1U 8814 accurate measurements very difficult E to obtain possibly impacting on quality of rebuild E AU Seog Seat Sep e 8T 3111 Ring Gear Installer provides clean stable way to remove axle planetary rows ring gear from axle housing and a flat surface to ensure proper installation of 1U 8814 ring gear in axle housing 1U 8814 Gauge Assembly 81 3111
325. way Trucks Warranty Six Months Part Number N Used to remove and install wheel 194 7886 Drive Extension lug nuts e Allows one man operation with torque capacities up to 2750 Nem 4 lt da 2000 ft lb D e Used with 194 7586 Pneumatic a Wrench Group DIY N Square drive 1 inch each end e Overall length 305 mm 12 in 331 2819 Lug Nut Splitter Assembly Essential Tool SMCS Code 4202 Model 785C Off Highway Truck Warranty Six Months Part Number e Used to remove lug nuts when p 331 2819 Lug Nut Splitter wheel stud rotates during removal N e Assembly e Used with 6 35 mm 25 in drill bit Sa A 0 x N and suitable pneumatic or electric L cvn drill dealer supplied Se E i e Features two set screws to clamp Ed tool onto lug nut requires dealer 51 N S supplied 3 16 inch Allen wrench E aE e Includes stop collar to limit drill bit depth requires dealer supplied 3 32 inch Allen wrench e Two drill guide bushings allow pre cise drilling of lug nut on both sides of wheel stud e Effectively weakens and splits lug nut for easier removal e Durable black oxide coating to prevent corrosion e Heavy duty welded steel construc tion SI001 01911 13MO0d Power Train Tools Wheel and Tire Wheel Bearing Nut Spanner Wrenches SMCS Code 6V 4073 4050 010 5P 2978 4200 010 7560 010 Model 6V 4073 922 943 953 5P 2978 IT18B 508 528 916 926 936 936E 944 950 966
326. width 5 8 mm 0 23 in Distance between teeth 80 5 mm 3 17 in Square drive 3 4 in 313 9019 Spanner Wrench Assembly Crown Wheel Backlash Tools Essential Tool SMCS Code 3258 016 Model TH103 Telehandler Warranty Six Months e Used to measure crown wheel backlash after assembly of bevel and pinion gear e Tooling expands into differential bushing allowing technician to rotate bevel gear back and forth to measure backlash e Essential tool to correctly set crown wheel backlash e Tightener rod is heat treated for added strength and durability e Uses standard M8 bolt to hold axle socket to assembly socket e Requires a 17 mm socket to tighten 207 0485 Tightener Rod Reference TH103 Telescopic Material Handler Service Manual 207 0478 Socket Assembly Overall length Handle width 215 mm 8 5 in 25 4 mm 1 0 in 207 0481 Socket Axle Overall length Outside diameter 123 mm 4 8 in 40 mm 1 6 in 207 0485 Rod Tightener Overall length 140 mm 5 5 in Thread size M12 x 1 25 Head size 17 mm 208 5526 Gauge Group Essential Tool SMCS Code 3258 025 Model TH103 Telescopic Material Handler Warranty Six Months e Used to adjust pinion bearing preload and set pinion depth on both front and rear axles e Used with 6V 6106 Dial Indicator Group 3P 1565 Collet Clamp 5P 4156 Indicator Base 5P 4162 Contact Point 98 mm and 3S 3269 Contact Point
327. x Months e Provide cylinder support after component is loose on its spline and during installation of tools e Also used for removal of certain final drive components I Description Use o Adapter SE and swing 225 ee r 3 gear removal Kem Part No Description 5P 0972 Adapter 100 ton a removal later Mode D8H Outer bearing cage removal 3P 2248 Adapter 70 ton Outer bearing cage holder D7E D7F 571 removal Sprocket removal 571F 572E 572F and 983 D3 931 3 5P 4181 Extension Adapter Sprocket shaft removal and D5 D6B D6C pe fien Patan ioios ana ir Final Drive Pinion Flange Tools SMCS Code 4057 010 Model See Below Warranty Six Months 3 4 5 e Used primarily for installation or removal of final drive pinion flanges 2 1 a OAO m rme Pee lee q OIE po ot pe TET 8M 9008 Installation D7E AA e Fas 977L fica 5 8M 9011 Puller 1 Removal D7E Continued Final Drive Final Drive Pinion Flange Tools Continued SMCS Code 4057 010 Model See Below Warranty Six Months tem Part Number Description Uss Model 5P 4155 Spacer Installation D6C effective with 74A 2103 76A 3747 82A452 83A598 and 977K 977L effective with 11K1 D6C D6D 977K 977L effective with the use of 7G 5323 pinions Additional Tools for Use With the Discontinued 5P 5200 Tool Arrangement Warranty Six Months Description Adapter Adapter Sleeve Adapter Adapter
328. xcavators Power Train Disassembly and Assembly KENR6035 M318D Material Handler Power Train Disassembly and Assembly KENR6040 M322D Wheeled Excavator Power Train Disassembly and Assembly KENR6042 M322D Material Handler Power Train Disassembly and Assembly KENR6022 24M Motor Grader Machine Systems Disassembly and Assembly Item Description 1 Screw Assembly lien PariNumber Description O 2 267 7513 Separator Group 329 4995 Separator Group SI001 01911 JBMOd Power Train Tools Service Tools for Wheel Type Excavators 267 7513 Separator Group Essential Tool SMCS Code 4318 011 4329 011 Model M315C M316C M318C Wheel Type Excavators Warranty Six Months Used to remove and separate tie rod ends without damage to taped bore Used with a 7 8 inch socket hex end of screw assembly Steel ball in end of screw assembly locates tool on tie rod and rotates to lessen friction as pressure is applied Made of heavy duty steel for long service life 140 9861 Screw Assembly not serviced References RENR8618 M315C Wheel Type Excavator Disassembly and Assembly Service Manual RENR8621 M316C Wheel Type Excavator Disassembly and Assembly Service Manual RENR8622 M318C Wheel Type Excavator Disassembly and Assembly Service Manual Description Screw Assembly 267 7513 Separator Group FT2534 Seal Installer SMCS Code 5459 017 Model 213B 214B 224B M318 and M320 Ex
329. xle FT1393 Adjusting Ring Spanner Wrench SMCS Code 3258 016 3258 017 Model 992C Wheel Loader Warranty None e Used to turn 7K 0056 Adjusting Rings which are tightened to preload differential bearings 6V 0188 Alignment Tool SMCS Code 3120 010 3253 010 Model 621B 45P 2214 Up 623B 46P 1298 Up 627B 14S861 Up and 627 P P 15S 1168 Up Warranty Six Months e Used to align engine with driveshaft 5 during servicing e Later machines see models above have solid driveshaft arrangement exact alignment of engine with driveshaft is necessary or severed drive line damage will occur Reference SMHS7589 Special Instruction KA SI001 01911 JBMOd FT0540 Driver SMCS Code 3250 011 Model 966A Wheel Loader Warranty None e Used to drive universal joint from axle shaft e Material 1018 Steel 2 E a Q Drive Line and Axle 8S 8303 Wrench SMCS Code 3257 025 Model 951B Traxcavator Warranty Six Months e Used to adjust bevel gear bearings e Replaces discontinued 7M 7239 Wrench used on all previ ous machines 55 8303 FT0942 Seal Driver SMCS Code 3258 017 3258 017FR 3258 017RE Model 657B and 666B Scrapers Warranty None N Used with FT0108 Driver Handle to install differential pinion carbon face seal N Material mild steel Differential Pinion Bearing Assembly Tools SMCS Code 3250 017 Model 630 631 632 633 637 641 65
330. y l r 9 e Ensures correct bearing assembly N S 7 FT3144 Seal Installer SMCS Code 4151 016 Model D7E Track Type Tractor electric drive Warranty None e Used to install scraper seal in head assembly of recoil cylinder e Correctly installs scraper seal without damage to seal or recoil cylinder head assembly A canal A v e Make from SAE1018 steel Ci i N Reference U S 7 KENR5162 D7E Track Type Tractor Power Train Disassembly and Assembly Recoil Cylinder Assemble Power Train Tools Special Tools for Track Type Tractors Sleeve Assemblies Essential Tool SMCS Code 6313 5354 011 Model D7E Track Type Tractor electric drive Warranty Six Months Pome e Used to remove linkage pins from ripper attachment on D7E Track Type Tractor ia 346 8617 Sleeve Assembly 346 8618 9 e Used with 6V 3175 Hydraulic Cylinder 9U 5344 Puller Stud 9U 5346 Fast Runner il e ve ee Nut and a suitable hydraulic power supply to remove 270 0598 Linkage Pins E interior a e 9U 5344 Puller Stud M30 must be cut from original length of 80 cm 31 5 in to 3 69 cm 27 2 in 346 8618 Sleeve Assembly e Used with 6V 3175 Hydraulic Cylinder 137 8460 Puller Stud 9U 5346 Fast Runner Nut and a suitable hydraulic power supply to remove 270 0597 Linkage Pins exterior N 137 8460 Puller Stud M30 can be used as is or may be shortened from 198 cm 77 95 in long to a minimum length of 100 cm 39 4 in

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