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BEFORE OPERATION - Safety

1. 101481275 Towing the Machine SMCS Code 7000 Improper hookup and towing is dangerous and could result in injury or death to yourself or oth ers The towing connection must be rigid or towing must be done by two machines of the same size or larger than the towed machine Connect a ma chine on each end of the towed machine Be sure that all necessary repairs and adjust ments have been made before a machine that has been towed to a service area is put back into operation Follow the recommendations that are listed below in order to properly perform the towing procedure This machine is equipped with spring applied brakes The brakes are air pressure released brakes If the engine or the system for pressure air is inoperable the brakes are applied and the machine cannot be moved NOTICE Towing of a disabled machine with the engine stopped may cause transmission damage The transmission will not have lubrication Do not tow a disabled machine any farther than is nec essary to provide for a convenient location for repairs These towing instructions are for moving a disabled machine for a short distance at low speed Move the machine at a speed of 2 km h 1 2 mph or less to a convenient location for repair These instructions are only for emergencies Always haul the machine if long distance moving is required Shielding must be provided on both machines This will protect the operator if the tow line or the tow
2. Turn control 2A to a comfortable temperature Turn switch 2B to LOW MEDIUM or HIGH speed Use the fan speed that is needed to keep out the dust Defogging Activate the air conditioning system Turn switch 2B for the air conditioner to LOW MEDIUM or HIGH speed Use the fan speed that is needed to remove moisture from the air in the cab This prevents moisture from forming on the windshield and the windows Adjust control 2A until the moisture level is lowered Adjust control 2A until the temperature of the cab is comfortable Blade Cushion Control 3 If Equipped The blade cushion control if equipped is located to the right of the operator on the transmission control console The number of switches on your machine may vary The blade cushion control switch will always occupy the position to the left of center Blade Cushion Control Move the switch to the top position in order to turn on the blade cushion Move the switch to the bottom position in order to turn off the blade cushion Cigar Lighter 4 Lighter 4 Push the lighter inward and release the lighter When the lighter is ready to use the lighter will move outward Lighter 4 can also be used as a 24 volt power receptacle This power receptacle can be used to power automotive electrical equipment or accessories Remove the cap before use Autoshift Control 5 If Equipped The autoshift control if equipped is located in the ope
3. Always start and operate the engine in a well ven tilated area and if in an enclosed area vent the exhaust to the outside NOTICE Do not crank the engine for more than 30 seconds Allow the starting motor to cool for two minutes before cranking again 1 Adjust the operator seat 2 Fasten the seat belt 3 Before you start the engine check for the presence of bystanders or maintenance personnel Ensure that all personnel are clear of the machine Briefly sound the forward horn before you start the engine 4 Place the transmission control switch in NEUTRAL 5 Engage the parking brake 6 Turn the engine start switch key in order to start the engine 7 Release the engine start switch key when the engine starts NOTICE Do not crank the engine for more than 30 seconds Allow the starting motor to cool for two minutes before cranking again When the temperature is below 18 0 F the use of optional cold weather starting aids is recommended A coolant heater a fuel heater a jacket water heater or extra battery capacity may be required Before you operate the machine in temperatures below 23 C 10 F consult your Caterpillar dealer or refer to Special Publication SEBU5898 Cold Weather Recommendations for All Caterpillar Machines 102395726 Engine Machine Warm Up SMCS Code 1000 7000 NOTICE Keep engine speed low until the engine oil pressure registers on the
4. CA 94088 3642 FCC Declaration of Conformity Trimble Navigation Limited declares under sole responsibility that the following product s conforms to FCC Part 15 Subpart Section 15 109 Product Name PL420 This device complies with Parts 15B 22 and 24 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation This document is maintained under part number 84988 78 DC and the technical file is maintained under part number 84988 78 CE including Health and EMC update report files to the original technical file part number 80300 at Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94088 3642 Declaration Approved 9 20 Signature Date Montgomery Title Director of Engineering Advanced Devices Division Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94088 3642 USA Telephone 408 481 8000 Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94088 3642 Telephone 408 481 8000 g02727979 68 Operation Section Engine Starting SEBU8249 03 Engine Starting 104071030 Engine Starting SMCS Code 1000 7000 Diesel engine exhaust contains products of com bustion which may be harmful to your health
5. 5 in the OFF position When autoshift control 5 is in the OFF position the transmission shifts when transmission control 14 is moved manually The autoshift alert indicator is off MANUAL Position When autoshift control 5 is turned to the OFF position and transmission control 14 is positioned higher than the current gear the autoshift alert indicator will blink The autoshift alert indicator will blink until transmission control 14 is moved to the current operating gear The autoshift alert indicator will turn off The transmission will stay in the gear specified by transmission control 14 Power Port 12V 6 If Equipped Power Port 12 V 6 If equipped a twelve volt power port is located to the left of the operator on the cup holder This power port can be used to power automotive electrical equipment or accessories Remove the cap before use Interior Dome Light 7 Interior Dome Light 7 Push in the rear half of switch 7 in order to turn on the interior dome light Push in the front half of switch 7 in order to turn off the interior dome light Directional Turn Signal and Hazard Flasher Control 8 Directional Signal Lights LEFT Pull down on control 8 in order to activate the left turn signal When control 8 is pushed down an indicator light will illuminate on the front dash The left turn signal will remain on until control 8 is manually returned to the OFF position OFF Move contro
6. Autoshift control if equipped Power Port 12 V if equipped Interior dome light switch Directional turn signal and hazard flasher control 9 Low beam for the work light if equipped 3 4 5 6 7 8 10 Panel lights tail lights and running lights if equipped 11 Headlight dimmer switch if equipped 12 Front floodlights and rear floodlights if equipped 13 Differential lock control 14 Transmission control and parking brake control 15 Service brake control 16 Accelerator control 17 Throttle speed set switch g01384073 18 Throttle hold mode switch 19 Centershift lock control 20 Centershift control 21 Articulation control 22 Snow plow dozer lift control if equipped 23 Dozer angle control if equipped 24 Blade lift control for the right side 25 Wheel lean control SEBU8249 03 45 Operation Section Machine Operation Illustration 55 26 Transmission modulator control 27 Blade sideshift lever 28 Blade lift control for the left side 29 Snow wing lift control if equipped 30 Snow wing tilt control if equipped 31 Ripper control If equipped 32 Blade tip control lever 33 Blade circle drive lever 34 Rear window wiper and window washer 35 Lower front window wiper and window washer if equipped 36 Front window wiper and window washer Moldboard lights if equipped 38 Heated mirror switch if
7. Lever 23 will return to the HOLD position when the lever is released The dozer blade will remain in the selected position LEFT Push lever 23 forward in order to angle the dozer blade to the left When you release lever 23 the lever will return to the HOLD position The dozer blade will remain in the selected position Blade Lift Control for the Right Side 24 Blade LIFT Pull back on lever 24 in f order to raise the right end of the blade When you release lever 24 the lever will return to the HOLD position The blade will remain in the selected position HOLD When the lever is released from the LOWER position or the LIFT position the lever will return to the HOLD position The blade will remain in the selected position Blade LOWER Push the lever forward in order to lower the right end of the blade When you release lever 24 the lever will return to the HOLD position The blade will remain in the selected position Blade FLOAT for the Right Side Push the lever to the most forward detent position When you release lever 24 the lever will remain in the FLOAT position Note Extra effort may be necessary to push the lever forward into the FLOAT detent position Note When the lever is in the FLOAT position and the engine is turned off the lever will not return to the HOLD position Before you start the engine return the lever to the HOLD position Wheel Lean Control 25 gt Wheel Lea
8. This P indicator shows that the parking brake has been engaged 58 Operation Section Machine Operation SEBU8249 03 Brake Air Pressure Indicator 19 This indicator shows that the brake air pressure is too low Gauges Illustration 62 g01391770 Engine Coolant Temperature 20 This gauge indicates the engine coolant temperature of the machine When the temperature is above 107 C 225 F the needle will be in the red zone If the needle is in the red zone stop the engine immediately and investigate the cause of the problem Articulation Angle 21 This gauge indicates that the machine is articulated to the left or to the right Use the indicator for the articulation in order to center the machine Fuel Level 22 This gauge indicates the amount of fuel in the tank The yellow range indicates that the fuel level is below 5 percent Hae Battery Charge 23 This gauge indicates that the alternator is functioning The red range that is to the left of the gauge indicates that the battery voltage is below 23 8 V The red range that is to the right of the gauge indicates that the battery voltage is above 28 5 V Equipped 24 This indicator shows that tt AccuGrade Ready Option ARO If a problem has occurred with the AccuGrade system Analog Speedometer 25 The speedometer displays the machine ground speed during machine operati
9. as described in Article 10 using the following particular standards in full or in part Article 3 1 EMC EN 55022 2006 A1 2007 Article 3 1b EN 55024 1998 2001 2 2003 ISO 7637 2 2004 EN 301 489 1 v1 8 1 EN 301 489 3 1 4 1 EN 301 489 7 v1 3 1 T S 51 010 1 v8 3 0 3GPP EN 300 440 2 V 1 2 1 GPS EN 301 511 V9 0 2 GSM GPRS Article 3 1 Safety EN 60950 1 2006 EN 62311 2008 Article 3 2 R amp TTE Mark First Applied 2009 This document is maintained under Trimble part number 78356 00 DC and the technical file is maintained under Trimble part number 78356 00 CE at Manufacturer Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94085 3642 USA Declaration Approved Signature Name Chuck Maniscalco Title Director of Engineering Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94085 3642 USA Telephone 408 481 8000 500 series DoC Rev Illustration 68 g02346208 66 SEBU8249 03 Operation Section Machine Operation Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94088 3642 CE Declaration of Conformity Trimble Navigation Limited declares under sole responsibility that the following product s conforms to the particular standards listed below Product Name PL420 T
10. bar breaks Do not allow an operator to be on the machine that is being towed unless the operator can control the steering and or the braking Before you tow the machine make sure that the tow line or the towbar is in good condition Make sure that the tow line or the tow bar has enough strength for the towing procedure that is involved The strength of the towing line or of the tow bar should be at least 150 percent of the gross weight of the towing machine This is true for a disabled machine that is stuck in the mud and for towing on a grade Keep the tow line angle to a minimum Do not exceed a 30 degree angle from the straight ahead position Quick machine movement could overload the tow line or the tow bar This could cause the tow line or the tow bar to break Gradual steady machine movement will be more effective Normally the towing machine should be as large as the disabled machine Make sure that the towing machine has enough brake capacity enough weight and enough power The towing machine must be able to control both machines for the grade that is involved and for the distance that is involved You must provide sufficient control and sufficient braking when you are moving a disabled machine downhill This may require a larger towing machine or additional machines that are connected to the rear This will prevent the machine from rolling away out of control All situation requirements cannot be listed Minimal t
11. in order to change the headlight beams to the low beam Front Floodlights 12 If Equipped Note Before you turn on the front floodlights you must turn on the panel lights the tail lights and the running lights Front Floodlights 12 If Equipped 29 Push the top of switch 12 order to turn on the front floodlights Push in the bottom of the switch to the MIDDLE position in order to turn off the front floodlights Front Floodlights and Rear Floodlights 12 If Equipped Note Before you turn on the front floodlights you must turn on the panel lights the tail lights and the running lights Front Floodlights and Rear Floodlights 12 If Equipped Push in the bottom of the switch in order to turn on the front floodlights and the rear floodlights Push in the top of the switch to the MIDDLE position in order to turn off the front floodlights and rear floodlights Differential Lock Control 13 NOTICE To prevent damage to the differential do not engage the differential lock control at high speeds Do not turn machine with differential lock engaged Do not engage the differential lock control while one wheel is spinning Decrease engine rpm until the wheel stops spinning Anticipate using the differential lock before wheel slippage occurs In areas of high resistance it may be necessary to turn the machine slightly in order to aid in unlocking the differential lock Decreasing the engine rom
12. indicator light for the centershift lock will turn off when the centershift lock pin is engaged Note If the indicator light for the centershift lock does not turn off slightly move the link bar for the centershift in order to align the hole with the centershift lock pin 6 Sideshift the link bar toward the area that will be cut Use the blade lift cylinders in order to adjust the angle of the slope that will be cut Centershift Control 20 Centershift RIGHT To move the drawbar to the right pull back on lever 20 When you release lever 20 the lever will return to the HOLD position The drawbar will remain in the selected position HOLD Lever 20 will return to the HOLD position when you release lever 20 The drawbar will remain in the selected position Centershift LEFT To move the drawbar to the left push lever 20 forward When you release lever 20 the lever will return to the HOLD position The drawbar will remain in the selected position Articulation Control 21 Articulation RIGHT To move the rear of 2 the machine to the right pull back on lever 21 When you release lever 21 the lever will return to the HOLD position The machine will remain in the selected position SEBU8249 03 53 Operation Section Machine Operation HOLD Lever 21 will return to the HOLD position when you release the lever The machine will remain in the selected position Articulation LEFT To move
13. may also be helpful TA Locked Push the bottom of switch 13 507 order to lock the differential When the differential is locked an indicator light will illuminate on the front dash The differential lock will help to prevent wheel slippage Use the differential lock when you grade on soft ground or on wet ground Engage the differential lock only when the wheels are not slipping ON Unlocked Push the top of switch 13 in order to unlock the differential Lock the differential in order to increase the traction as required Make sure that the differential is unlocked when you turn the machine or when you articulate the machine Also make sure that the differential is unlocked when you are roading the machine NOTICE Use of the differential lock when turning articulating or roading may cause drive train component damage When one of the tandem wheels encounters loose surfaces or slippery surfaces the differential lock will provide maximum traction at all times by eliminating wheel spin Any excessive uncontrolled wheel spin can cause accelerated wear on certain components of the drive train This is due to inadequate lubrication while the wheel is spinning Do not engage the differential lock control 13 while one wheel is spinning Decrease engine rpm until the wheel stops spinning Anticipate using the differential lock before wheel slippage occurs 50 Operation Section Machine Operation SEB
14. or backward Adjust the seat to the desired position Release the fore aft lever in order to lock the seat in position g Fore Aft Lever 8 Pull up on the fore aft Lumbar Support Knob 10 The lumbar support knob is located on the left rear side of the seat Turn the lumbar support knob counterclockwise in order to increase the stiffness of the lumbar support Turn the lumbar support knob clockwise in order to decrease the stiffness of the lumbar support 104200349 Seat Belt SMCS Code 7327 Note This machine was equipped with a seat belt when the machine was shipped from Caterpillar At the time of installation the seat belt and the instructions for installation of the seat belt meet the SAE J386 and ISO 6683 standards Consult your Cat dealer for all replacement parts Always check the condition of the seat belt and the condition of the mounting hardware before you operate the machine Seat Belt Adjustment for Non Retractable Seat Belts Adjust both ends of the seat belt The seat belt should be snug but comfortable Lengthening the Seat Belt Illustration 46 g00100709 1 Unfasten the seat belt 42 SEBU8249 03 Operation Section Machine Operation Fastening The Seat Belt Illustration 47 g00932817 Illustration 49 g00932818 2 remove the slack in outer loop 1 rotate buckle 2 This will free the lock bar This permits the Fasten the seat belt catch 3 into the
15. the left rear side of the seat Turn the lumbar support knob counterclockwise in order to increase the stiffness of the lumbar support Turn the lumbar support knob clockwise in order to decrease the stiffness of the lumbar support g Fore Aft Lever 4 Pull up on the fore aft SEBU8249 03 41 Operation Section Machine Operation Air Suspension Illustration 45 901067311 The air suspension seat has air bag that controls the height of the seat and the weight adjustment of the seat The amount of air that is in the air bag is determined by the operator The pressure in the air bag is determined by the weight of the operator This provides automatic weight adjustment Damping is provided by shock absorber 9 Backrest Adjustment Lever 6 Pull up on the lever for the seat backrest in order to adjust the angle of the seat backrest Adjust the seat backrest to the desired position Release the lever for the seat backrest in order to lock the seat backrest in position Height Adjustment Knob 7 To raise the seat push in the knob To lower the seat pull out the knob Note The operator must not change the height of the suspension so that the stroke is inadequate for the particular application The suspension height must be changed if the seat bottoms out excessively or if the seat bounces too much to the maximum height lever in order to move the seat forward
16. the speed limit of the tires that are used When you travel for long distances schedule stops in order to allow the tires and the components to cool Stop for 30 minutes after every 40 km 25 mi or after every hour Inflate the tires to the correct pressure Use a self attaching inflation chuck and stand behind the tire tread during the tire inflation See the section in Operation and Maintenance Manual Tire Inflation Information for more information Perform a walk around inspection and measure the fluid levels in the various compartments Check with the proper officials in order to obtain the required licenses and authorization Travel at a moderate speed Observe all speed limitations when you road the machine Lifting and Tying Down the Machine SMCS Code 7000 7500 A machine may shift if improper procedures or equipment are used for lifting and tying down for transport Ensure that proper equipment and pro cedures are used for lifting and tying machines down for transport If a machine shifts it could cause personal injury or death NOTICE IMPROPER LIFTING OR TIEDOWNS CAN ALLOW LOAD TO SHIFT AND CAUSE INJURY AND DAMAGE 1 WEIGHT AND INSTRUCTIONS GIVEN HEREIN APPLY TO MACHINES AS MANUFACTURED BY CATERPILLAR INC APPROX MASS 120K 20500 kg 45 000 LB 12K 23 000 kg 50 700 LB 140K 23 000 kg 50 700 LB 160K 24500 kg 54 000 LB 2 THE ARTICULATION LOCK MUST BE IN
17. to such failure to comply and Caterpillar may discontinue the transmission of information from that machine Consult your Cat dealer with any questions that concern the operation of the Product Link in a specific country SEBU8249 03 61 Operation Section Machine Operation EC DECLARATION OF CONFORMITY OF MACHINERY Manufacturer CATERPILLAR INC 100 N E ADAMS STREET PEORIA IL 61626 U S A Person authorised to compile the Technical File and to communicate relevant part s of the Technical File to the Authorities of European Union Member States on request Standards amp Regulations Manager Caterpillar France S A S 40 Avenue Leon Blum B P 55 F38041 Grenoble Cedex 9 the undersigned Michael R Verheyen hereby certify that the construction equipment specified hereunder Description Generic Denomination Earth moving Equipment Function Asset Management Model Type PL121SR Commercial Name Product Link Fulfils all the relevant provisions of the following Directives PL121SR PEO101 1999 5 PL121SR PEO101 Harmonised Standards Taken Into Consideration EN 13309 EN 301 389 1 EN 301 489 02 EN 55022 EN 60950 1 EN 301 721 Done at Signature CATERPILLAR INC j 2 Adams Street Jt V4 221 Peoria IL 61629 U S A Date 2010 06 10 Position Michael R Product Manager Illustration 64 902348438 62 SEBU8249 03 Operation Section Machine Operation C
18. will remain in the selected position HOLD Lever 27 will return to the HOLD position whenever lever 27 is released The blade will remain in the selected position Blade Sideshift LEFT Push lever 27 forward in order to sideshift the blade to the left When you release lever 27 the lever will return to the HOLD position The blade will remain in the selected position Blade Lift Control for the Left Side 28 Blade LIFT Pull back on lever 28 in order to raise the left end of the blade When you release lever 28 the lever will return to the HOLD position The blade will remain in the selected position HOLD When lever 28 is released from the LOWER position or from the LIFT position lever 28 will return to the HOLD position The blade will remain in the selected position Blade LOWER Push lever 28 forward in order to lower the left end of the blade When you release lever 28 the lever will return to the HOLD position The blade will remain in the selected position Blade FLOAT Push lever 28 to the most forward detent position When you release lever 28 the lever will remain in the FLOAT position Note Extra effort may be necessary to push lever 28 forward into the FLOAT detent position Note When lever 28 is in the FLOAT position and the engine is turned off lever 28 will not return to the HOLD position Before you start the engine return lever 28 to th
19. 84613 Indicator Lamps Directional Light Left 6 This indicator shows that the left directional signal light is active Action light 7 This indicator shows that a problem has occurred High Beam 8 This indicator shows that the high beam for the headlights is active Check Engine Indicator 9 This indicator shows that the engine has a problem Check Transmission 10 If equipped this indicator shows that the transmission has a problem Engine Oil Pressure 11 This indicator shows that there is low engine oil pressure Throttle 12 This indicator shows that the throttle lock is engaged 9 15 16 17 TA Illustration 61 g01384616 Centershift Lock 13 This indicator shows that the centershift lock pin is pulled i Differential Lock 14 This indicator shows that the differential lock is engaged Directional Light Right 15 This indicator shows that the right directional signal light is active Transmission Oil Filter 16 This 50 indicator shows that the transmission oil 7 filter is currently being bypassed O Note If this indicator light illuminates replace the filter Refer to Operations and Maintenance Manual Transmission and Differential Oil Filter and Screens Replace Clean Autoshift Indicator 17 This indicator shows that the autoshift has been engaged Parking Brake Indicator 18
20. AT 522 Part Pb Hg Cd Cr6 PBB PBDE FY a He Internal Cables BRR Printed Circuit Assembly Metal Enclosure Pape Hardware Eo Sift SIM Card Be Nuts bolts screws washers Fasteners Gaskets GRATER EAS SAR 11363 2006 EAR RR lt ahi PRU WAAR Bh SAR 5 111363 206 EERIE ARES Manufacturing Date Code Information 2000 TS 24219005RN 242 8 A308 1 2001 Illustration 65 902657277 SEBU8249 03 Operation 63 Section Machine Operation Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94085 Industry Canada Declaration of Conformity Trimble Navigation Limited declares under sole responsibility that the following products conform to Class digital apparatus complies with Canadian 5 003 Product Name Trimble MTS523 Caterpillar 523 Trimble MTS522 Caterpillar 522 Trimble MTS521 Product Description Telematics with M2M cell and GPS Receiver Antenna used in MTS500 family of telematics has overall antenna gain which complies with limits per Cinterion requirements for GSM antennas in Canada S 850 150 10 0 56667 mW em R 20cm P 1771 mW Maximum Gain 2 06 dBi Laird antenna TRP GSM strongest measurements Frequency 848 8 Mhz Antenna Po
21. BEFORE OPERATION Operation and Maintenance Manual Excerpt 2010 Caterpillar All Rights Reserved CATERPILLAR CATERPILLAR 4 Operation and Maintenance Manual 12K 140K and 160K Motor Graders SZP1 Up Machine SAFETY CAT COM SEBU8249 03 37 Operation Section Before Operation Operation Section Before Operation 104021647 Mounting and Dismounting SMCS Code 7000 Tih Illustration 39 g00037860 Typical example Mount the machine and dismount the machine only at locations that have steps and or handholds Before you mount the machine clean the steps and the handholds Inspect the steps and handholds Make all necessary repairs Face the machine whenever you get on the machine and whenever you get off the machine Maintain a three point contact with the steps and with the handholds Note Three point contact can be two feet and one hand Three point contact can also be one foot and two hands Do not mount a moving machine Do not dismount a moving machine Never jump off the machine Do not carry tools or supplies when you try to mount the machine or when you try to dismount the machine Use a hand line to pull equipment onto the platform Do not use any controls as handholds when you enter the operator compartment or when you exit the operator compartment Machine Access System Specifications The machine access system has been designed to meet the intent of the techn
22. LD When you release lever 33 the lever will return to the HOLD position The blade will remain in the selected position Circle Drive COUNTERCLOCKWISE To rotate the blade in a counterclockwise direction push lever 33 forward When you release lever 33 the lever will return to the HOLD position The blade will remain in the selected position Window Wiper Washer Switch 34 35 36 If Equipped 5 Front Window Wiper Window Washer 36 Turn knob 36 clockwise in order to turn on the window wiper Turn knob 36 counterclockwise in order to turn off the window wiper Depress knob 36 in order to activate the window washer Spring force will return the knob when the knob is released Washer 35 Turn knob 35 clockwise in order to activate the window wiper Turn knob 35 counterclockwise in order to turn off the window wiper Depress knob 35 in order to activate the window washer Spring force will return the knob when the knob is released Rear Window Wiper and Window Washer 34 Turn knob 34 clockwise in order to turn on the window wiper Turn knob 34 counterclockwise in order to turn off the window wiper Depress knob 34 in order to activate the window washer Spring force will return the knob when the knob is released Lower Front Window Wiper and Window Moldboard Lights 37 If Equipped Moldboard Lights 37 If Equipped Push in the top of switch 37 in order to turn on t
23. PLACE FOR LIFTING 3 USE PROPER RATED CABLES AND SLINGS FOR LIFTING POSITION CRANE FOR LEVEL MACHINE LIFT 4 SPREADER BAR WIDTHS SHOULD BE SUFFICIENT TO PREVENT CONTACT WITH MACHINE 5 FOR TIEDOWN AT FRONT USE THROUGH HOLES IN THE FRONT AXLE 6 FOR TIEDOWN AT THE REAR USE EYES MOUNTED AT LEFT 197 RIGHT SIDE OF REAR FRAME Illustration 79 g01393631 NOTICE Improper lifting or tiedowns can allow load to shift and can cause injury and damage Note The machine shipping weight that is listed is the weight of the most common configuration of the machine If attachments have been installed on your machine the weight of your machine and the center of gravity of your machine may vary See Operations and Maintenance Manual Specifications for the weight of the machine Lifting Point In order to lift the machine attach the lifting devices to the lifting points machine attach the tie downs to the tie down points Tie Down Point order to tie down the Use properly rated cables and properly rated slings to lift the machine Position the crane or the lifting device in order to lift the machine in a level position 76 Operation Section Transportation Information SEBU8249 03 The width of the spreader bar must be sufficient to prevent the lifting cables or the lifting straps from contacting the machine 1 Engage the parking brake before you attach a lifting devic
24. Push switch 18 forward in order to put the throttle control in automatic mode When switch 18 is in auto mode the function of the throttle will be similar to a cruise control Use the accelerator pedal in order to achieve the desired engine speed Push switch 17 forward in order to set the throttle at the current engine speed Use switch 17 order to change the throttle setting n min If either of the following conditions occur the throttle setting of auto mode will be suspended and the engine speed will adjust to the setting of the accelerator pedal e The accelerator pedal is moved more than 20 percent e The service brake is applied Push switch 17 backward in order to resume the preset engine speed The RESUME feature will be disabled if any of the following conditions occur e Switch 18 is moved to OFF position e Switch 18 is moved to MANUAL mode e The key switch is moved to the OFF position The engine is stalled The indicator light for the throttle lock will be illuminated when the throttle setting is locked during auto mode Manual Mode Push switch 18 backward in order to put the throttle control in manual mode Use the accelerator pedal in order to achieve the desired engine speed Push switch 17 forward in order to set the throttle at the current engine speed Use switch 17 in order to change the throttle setting The engine speed will increase if the accelerator pedal is p
25. SMCS Code 7000 Be sure all personnel are clear of the equipment while the equipment is being lowered Failure to stay clear of the equipment while the equipment is being lowered may result in personal injury Note If the engine is inoperable and if any of the equipment has not been lowered to the ground use one of the following methods to lower the equipment to the ground 72 Operation Section Parking SEBU8249 03 Machines that are Not Equipped with Lowering Valves Machines that are Equipped with Lowering Valves Illustration 75 g01704935 The relief valves are located under the cab on the implement control valves 3 2 1 mA Illustration 76 g00947592 Hold relief valve 1 and loosen locknut 2 Slowly turn hex cap 3 counterclockwise until the equipment is lowered to the ground Note Do not allow the equipment to lower too quickly After the equipment has been lowered to the ground remove the cartridge assembly for the relief valve Replace the cartridge assembly with a new cartridge assembly or adjust the relief setting Refer to Testing and Adjusting Relief Valve Implement Test and Adjust Illustration 77 g01704935 The lowering valves are located under the cab on the implement control valves 78 900950134 1 Hold relief va
26. Testing and Adjusting RENR7911 Product Link 121 321 60 Operation Section Machine Operation SEBU8249 03 Operation configuration and troubleshooting information for the Product Link 522 523 system can be found in the Systems Operation Troubleshooting Testing and Adjusting RENR8143 Product Link 522 523 Information for the initial installation of the Product Link 420 system is available in Special Instruction REHS5595 Installation Procedure for Product Link PL420 Retrofit Information for the initial installation of the Product Link 421 system is available in Special Instruction REHS5596 Installation Procedure for Product Link PL421 Retrofit Machine Security sat Machine Lock Icon De rate Some machines have the machine engine de rated remotely by the owner of the machine The action causes the machine to operate much slower than normal A warning is given before this action occurs on the display with the machine lock icon and Security Pending When engine de rate has happened the machine display shows the machine lock icon and Security Enabled The operator should move the machine to a safe location apply the parking brake power the machine down notify the site supervisor and contact your local Cat dealer Disable Some machines can be prevented from starting remotely by the owner of the machine When disabling has happened the machine display
27. U8249 03 Transmission Control and Parking Brake Control 14 Lever 14 controls both the transmission and the parking brake Transmission Control Note You must move lever 14 from the PARKING BRAKE ENGAGED position before you can move lever 14 to the NEUTRAL position Forward Move lever 14 to the left and pull back the lever to the desired forward speed setting The machine will move forward Neutral Move lever 14 to the 0 NEUTRAL position when you preparing to park the machine Reverse Move lever 14 to the right and pull back lever 14 to the desired speed The machine will move in reverse Changing Direction and Speed 1 Cycle all controls for inspection of proper operating function 2 Make sure that the accelerator control is in the LOW IDLE position 3 Engage the transmission modulator control 4 Raise all the equipment 5 Engage the service brake 6 Move transmission control lever 14 to the position for the desired direction and for the desired speed 7 Release the transmission modulator control 8 Push down the accelerator control until the desired speed is attained 9 Upshift one speed at a time Increase engine speed as required NOTICE To prevent possible damage to the machine reduce ground speed before downshifting Note Downshift speed protection is provided while you downshift but the following steps are recommended 10 Downshift one speed
28. at a time When you downshift a loaded machine increase the engine rpm in order to match the engine speed to the lower transmission gear speed 11 To change the machine s direction of travel slow the machine by using the service brakes Engage the transmission modulator control in order to stop the machine Then move transmission control lever 14 to the position for the desired direction and for the desired speed After you select the desired direction and the desired speed release the service brakes and the transmission modulator control pedal Note In the event of the failure of a transmission solenoid or in the event of the failure of the position sensor the machine is equipped with a limp home mode The following procedure should be used in such a situation If the position sensor fails not all of the solenoids will operate properly You can only use the gears that have solenoids that are operating properly Shift the transmission control to the NEUTRAL position Next shift the transmission control into a FORWARD position or REVERSE position Not all speeds will operate Parking Brake Control Personal injury could result from the sudden stop of the machine If the brake system air pressure drops below nor mal operating pressure an action alarm will sound and the brake alert indicators on the operator s panel will flash The action light will start flashing If the air pressure continues to drop further the park
29. buckle 2 seat belt to move through the buckle Make sure that the seat belt is placed low across the lap of the operator 3 Remove the slack from the outer belt loop by pulling on the buckle Releasing The Seat Belt 4 Loosen the other half of the seat belt in the same manner If the seat belt does not fit snugly with the buckle in the center readjust the seat belt Shortening the Seat Belt Illustration 50 g00100717 Pull up on the release lever This will release the seat belt Illustration 48 g00100713 1 Fasten the seat belt Pull out on the outer belt loop in order to tighten the seat belt 2 Adjust the other half of the seat belt in the same manner 3 If the seat belt does not fit snugly with the buckle in the center readjust the seat belt SEBU8249 03 43 Operation Section Machine Operation Seat Belt Adjustment for Retractable Seat Belts Fastening The Seat Belt Illustration 51 g00867598 Pull seat belt 4 out of the retractor in a continuous motion Fasten seat belt catch 3 into buckle 2 Make sure that the seat belt is placed low across the lap of the operator The retractor will adjust the belt length and the retractor will lock in place The comfort ride sleeve will allow the operator to have limited movement Releasing The Seat Belt Illustration 52 g00039113 Push the release button on the buckle in order to release the seat belt The
30. e HOLD position Snow Wing Lift Control 29 If Equipped Note Since the machine has several different options for the linkage the location of the control may be different on your machine RAISE To raise the snow wing pull back on lever 29 When you release lever 29 z the lever will return to the HOLD position The blade will remain in the selected position HOLD Lever 29 will return to the HOLD position when you release the lever The blade will remain in the selected position LOWER To lower the snow wing push lever 29 forward When you release lever 29 the lever will return to the HOLD position The blade will remain in the selected position Snow Wing Tilt Control 30 If Equipped Note Since the machine has several different options for the linkage the location of the control may be different on your machine RAISE tilt the snow wing upward pull back on lever 30 When you release lever 30 the lever will return to the HOLD position The blade will remain in the selected position HOLD Lever 30 will return to the HOLD position when you release the lever The blade will remain in the selected position LOWER To tilt the snow wing downward push lever 30 forward When you release lever 30 the lever will return to the HOLD position The blade will remain in the selected position Ripper Scarifier Lever 31 If Equipped Ripper Scarifier RAISE
31. e to the machine and before you secure the machine with tie downs 2 Install the frame lock pin prior to lifting the machine 3 Attach two lifting cables to the rear of the machine There is one lifting eye on each side of the rear of the machine The lifting eyes are identified by a label that shows a hook 4 Attach two lifting cables to the front of the machine There is one eye on each side of the front of the machine The lifting eyes are identified by a label that shows a hook 5 Connect the four lifting cables to the spreader bars The spreader bars must be centered over the machine 6 If equipped secure any attachments 7 Lift the machine Move the machine to the desired position 8 When the machine is positioned place the blocks behind the tires 9 Secure the machine at the tie down positions The positions are identified on the machine by a label Check all of the laws that govern the load characteristics height weight width and length Refer to Operation and Maintenance Manual Shipping the Machine for shipping instructions for your machine SEBU8249 03 77 Operation Section Jacking Location Information Jacking Location Information 101545901 Jacking Locations SMCS Code 7000 Personal injury or death can result from improper lifting or blocking When jack is used to lift the machine stand clear of the area Use a jack that is rated for the cor rect capacity to lift t
32. equipped 39 40 41 42 43 X K g01384076 39 Snow wing light if equipped 40 Auxiliary backup lights if equipped 41 Front defroster fan if equipped 42 Rear defroster fan if equipped 43 Warning beacon if equipped 44 Steering column tilt control 46 Operation Section Machine Operation SEBU8249 03 Illustration 56 45 Steering wheel tilt control Engine Start Switch 1 When you turn engine start switch 1 to the ON position electrical power is supplied to the systems in the operator compartment OFF When you insert the engine start switch key and when you remove the engine start switch key the engine start switch must be in the OFF position To disconnect the power to the electrical circuits in the cab turn the engine start switch to the OFF position Also turn the engine start switch to the OFF position in order to stop the engine ON To activate the electrical circuits in the cab turn the engine start switch key clockwise to the ON position START To start the engine turn the engine start switch key clockwise to the START position When the engine start switch key is released the engine start switch key will return to the ON position Note If the engine fails to start return the engine start switch key to the OFF position This must be done before you attempt to start the engine again 46 Panel dimmer switch g01726196 Heating and Air Conditi
33. gauge or the engine oil pressure indi cator light goes out If it does not register or the light does not go out within ten seconds stop the engine and investigate the cause before starting again ure to do so can cause engine damage 1 When the engine is cold operate the engine at low idle for at least five minutes Cycle all controls in order to allow warm oil to circulate through all hydraulic cylinders and through all hydraulic lines Idle the engine If the hydraulic functions are sluggish additional time may be required for warm up 2 Release the brake Move the equipment forward and backward for several meters yards Exercise the machine for several minutes In order to reduce the total warm up time start exercising the entire machine before you complete the hydraulic warm up time 3 Operate under a light load until the systems reach normal operating temperatures 4 During machine operation frequently look at the alert indicators and the gauges SEBU8249 03 69 Operation Section Adjustments Adjustments 101720893 Moldboard Blade SMCS Code 6151 Adjust to the Right 1 Sideshift the blade to the right 2 Lower the blade to the ground Illustration 71 g00814940 3 Loosen the bolts that secure the cylinder rod end bracket to the moldboard at location 2 Remove the four bolts and remove the four lockwashers 4 Retract the cylinder rod to location 1 5 Ali
34. gn the bolt holes that are in the bracket with the alternate holes that are in the moldboard at location 1 6 Install the four lockwashers Install the four bolts and tighten the bolts Adjust to the Left 1 Sideshift the blade to the left 2 Lower the blade to the ground Illustration 72 g00814940 3 Loosen the bolts that secure the cylinder rod end bracket to the moldboard at location 1 Remove the four bolts and remove the four lockwashers 4 Extend the cylinder rod 5 Align the bolt holes that are in the bracket with the alternate holes that are in the moldboard at location 2 6 Install the four lockwashers Install the four bolts and tighten the bolts 70 Operation Section Adjustments SEBU8249 03 101862095 Scarifier Digging Angle SMCS Code 6162 6811 1 Lower the scarifier to the ground 1 g00949241 Illustration 73 2 Remove the front bracket bolts 1 on both sides of the scarifier 3 Loosen the rear bracket bolts 2 on both sides of the scarifier 4 Raise the scarifier or lower the scarifier in order to set the angle 5 Install the bracket bolts SEBU8249 03 71 Operation Section Parking Parking 101481244 Stopping the Machine SMCS Code 7000 Park on a level surface If it is necessary to park ona grade chock the wheels securely 1 Pull the throttle control lever backward in order to decrease the engine speed 2 Apply the ser
35. he machine Install blocks or stands before performing any work on the ma chine Front of the Machine Before the front of the machine is raised verify the following information The transmission control lever is the PARKING BRAKE position The wheel lean is in the front axle The articulation lock pin is installed The rear tires chocked e The jack is sufficiently sized for the weight of the machine See Operation and Maintenance Manual Specifications for the weight of the machine Illustration 80 g00806133 The location for jacking up the front of the machine is under the front axle Rear of the Machine Before the rear of the machine is raised verify the following information The transmission control lever is in the PARKING BRAKE position The wheel lean pin is in the front axle The articulation lock pin is installed The front tires are chocked The jack is sufficiently sized for the weight of the machine See Operation and Maintenance Manual Specifications for the weight of the machine Illustration 81 g00806135 The location for jacking up the rear of the machine is under the main frame on the rear of the machine 78 Operation Section Towing Information SEBU8249 03 Towing Information
36. he moldboard lights Push in the bottom of switch 37 in order to turn off the moldboard lights Heated Mirror Switch 38 If Equipped Heated Mirror Switch 38 If Equipped Push in the top of switch 38 in order to turn on the heated mirrors The heated mirrors will be operational when the key switch is in the ON position Push in the bottom of switch 38 in order to turn off the heated mirrors Snow Wing Light 39 If Equipped Snow Wing Light 39 If Equipped Push in the top of switch 39 in order to turn on the snow wing lights Push in the bottom of switch 39 in order to turn off the snow wing lights Auxiliary Backup Lights 40 If Equipped Auxiliary Backup Lights 40 If Equipped Push in the top of switch 40 in order to turn on the auxiliary backup lights in manual mode The auxiliary backup lights will remain on at all times when the switch is in manual mode Push in the bottom of switch 40 in order to turn on the auxiliary backup lights in auto mode The auxiliary backup lights will come on when the transmission control is moved to any reverse position Move switch 40 to the MIDDLE position in order to turn off the auxiliary backup lights 56 Operation Section Machine Operation SEBU8249 03 Defroster Fan Control 41 42 If Equipped The defroster fan controls are three position switches Front Defroster Fan 41 Move switch 41 to the center position in order to
37. he red zone Grease all of the fittings that need to be serviced on a daily basis 38 Operation Section Before Operation SEBU8249 03 Illustration 40 g01703673 Remove frame lock pin 1 and store pin 1 in the storage bracket Pin 1 must be removed in order to articulate the machine Illustration 41 g00949012 Remove wheel lean locking bolt 2 from the locked position NOTICE Do not operate the machine with the wheel lean bolt in the locked position Machine damage may occur Daily perform the procedures that are applicable to your machine Operation and Maintenance Manual Air Tank Moisture and Sediment Drain Operation and Maintenance Manual Backup Alarm Test Operation and Maintenance Manual Brakes Indicators and Gauges Test Operation and Maintenance Manual Circle Drive Pinion Teeth Lubricate Operation and Maintenance Manual Circle Top Lubricate Operation and Maintenance Manual Cooling System Level Check Operation and Maintenance Manual Engine Air Filter Service Indicator Inspect Operation and Maintenance Manual Engine Oil Level Check Operation and Maintenance Manual Fuel System Water Separator Drain Operation and Maintenance Manual Seat Belt Inspect Operation and Maintenance Man
38. his product conforms to the following standards and therefore complies with the requirements of the R amp TTE Directive 1999 5 which specifies compliance with the essential requirements of EMC Directive 2004 108 EC and Low Voltage Directive 73 23 EEC Health R amp TTE Art 3 1a EN 60950 1 2006 R amp TTE Art 3 1b EN 301 489 1 V1 8 EN 301 489 3 V1 4 1 EN 301 489 7 1 3 1 Radio Spectrum R amp TTE Art 3 2 300 440 1 V1 3 1 EN 300 440 2 V1 1 2 EN 301 511 9 0 2 Mark First Applied 2011 This document is maintained under part number 84988 78 DC and the technical file is maintained under part number 84988 78 CE including Health and EMC update report files to the original technical file part number 80300 XX CE at Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94088 3642 USA Declaration Approved Signature Date Name Paul Montgomery Title Director of Engineering Advanced Devices Division Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94088 3642 USA Telephone 408 481 8000 European Contact Trimble GmbH Am Prime Pare 11 65479 Raunheim GERMANY 4988 78 DC PL420 DoCs Rev C doc g02727978 Illustration 69 SEBU8249 03 67 Operation Section Machine Operation Illustration 70 Trimble Navigation Limited 935 Stewart Drive Post Office Bex 3642 Sunnyvale
39. ical requirements in ISO 2867 Earth moving Machinery Access Systems The access system provides for operator access to the operator station and to conduct the maintenance procedures described in Maintenance section Alternate Exit Machines that are equipped with cabs have alternate exits For additional information see Operation and Maintenance Manual Alternate Exit 103325982 Daily Inspection SMCS Code 1000 7000 For a maximum service life of the machine complete a thorough walk around inspection before you mount the machine and before you start the engine Inspect the area around the machine and under the machine Look for loose bolts trash buildup oil coolant leakage broken parts or worn parts Note Watch closely for leaks If you observe a leak find the source of the leak and correct the leak If you suspect a leak or you observe a leak check the fluid levels more frequently Inspect the condition of the equipment and of the hydraulic components Check the condition of the tires Adjust the inflation pressure if necessary Check all of the oil levels all of the coolant levels and all of the fuel levels Remove any trash buildup and debris Make all necessary repairs before you operate the machine Make sure that all covers and guards are securely attached Adjust the mirrors for the correct rear view of the machine Make sure that the engine air filter service indicator is not in t
40. if equipped E Move lever 31 backward in order to raise the ripper scarifier When you release lever 31 the lever will return to the HOLD position The ripper scarifier will remain in the selected position HOLD Lever 31 will return to the HOLD position when you release the lever The ripper scarifier will remain in the selected position SEBU8249 03 55 Operation Section Machine Operation Ripper Scarifier LOWER To lower the ripper scarifier push lever 31 forward When you release lever 31 the lever will return to the HOLD position The ripper scarifier will remain in the selected position Blade Tip Control Lever 32 Blade Tip FORWARD Push lever 32 O forward The top of the blade will tip forward Lever 32 will return to the HOLD position when you release the lever The blade will remain in the selected position HOLD Lever 32 will return to the HOLD position when you release the lever The blade will remain in the selected position Blade Tip BACK Pull lever 32 backward The top of the blade will tip backward Lever 32 will return to the HOLD position when you release the lever The blade will remain in the selected position Blade Circle Drive Lever 33 Circle Drive CLOCKWISE rotate the blade in a clockwise direction pull back on lever 33 When you release lever 33 the lever will return to the HOLD position The blade will remain in the selected position HO
41. ift from the lowest configured gear through the gear that has been selected by the operator Also the transmission will downshift automatically when autoshift control 5 is in the ON position The transmission will not shift to a higher gear than the gear that is selected by transmission control 14 1 Move autoshift control 5 to the ON position 2 Move transmission control 14 to the desired top running gear This gear must be above the configured lowest gear The autoshift alert indicator will turn on The transmission will start in lowest configured gear The transmission will upshift automatically The upshift will be based upon engine RPM and machine ground speed The transmission will downshift automatically to no lower than the lowest configured gear OVERRIDE Function The autoshift function will be overridden when transmission control 14 is moved below the lowest configured gear The autoshift alert indicator will turn off when autoshift control 5 is in the ON position and transmission control 14 is in any gear that is below the lowest configured gear The transmission will stay in the specified gear The autoshift function can be enabled again by moving transmission control 14 to any gear above the lowest configured gear The autoshift alert indicator will turn on and the transmission will engage the autoshift function OFF Position The machine is controlled manually by the operator with autoshift control
42. ing brake will engage automatically Be pre pared for a sudden stop Correct the reason for the loss of air pressure Do not move the machine without normal brake air pressure NOTICE Do not engage the parking brake while the machine is moving unless the service brake fails The use of the parking brake as a service brake in regular operation will cause severe damage to the parking brake NOTICE Moving the machine with the parking brake engaged can cause excessive wear or damage to the brake If necessary have the brake repaired before operating the machine SEBU8249 03 51 Operation Section Machine Operation Transmission control lever 14 is located on the right side of the operator in the operator compartment The parking brake is controlled by lever 14 Engage the parking brake after the machine has stopped In order to engage the parking brake push down on lever 14 as you push lever 14 forward into the PARKING BRAKE ENGAGED position When lever 14 is released the parking brake will remain engaged In order to release the parking brake push down on lever 14 as you pull back on lever 14 Lever 14 is no longer in the PARKING BRAKE ENGAGED position When you release lever 14 the parking brake will remain disengaged Service Brake Control 15 Depress pedal 15 in order to engage the service brake Use the service brake in order to reduce ground speed Use the service brake in order
43. it the cab 102473975 Seat SMCS Code 7312 The operator s seat that is provided with this machine is in compliance with the appropriate class of ISO 7096 Note Adjust the seat for another operator or at the beginning of each shift The operator should be seated against the seat backrest Adjust the seat so that the operator is allowed full travel of the foot controls Mechanical Suspension Illustration 44 g01067310 Backrest Adjustment Lever 1 Push down on the lever for the seat backrest in order to adjust the angle of the seat backrest Adjust the seat backrest to the desired position Release the lever for the seat backrest in order to lock the seat backrest in position Weight Adjustment Knob 2 Use the handle on the knob in order to adjust the seat to the weight of the operator Turn the handle clockwise in order to increase the height of the seat Turn the handle counterclockwise in order to decrease the height of the seat D Seat Height Lever 3 Pull up the seat height lever in order to adjust the seat upward or adjust the seat downward Adjust the seat height to the desired position Release the seat height lever in order to lock the seat in position lever in order to move the seat forward or backward Adjust the seat to the desired position Release the fore aft lever in order to lock the seat in position Lumbar Support Knob 5 The lumbar support knob is located on
44. l 8 to the MIDDLE position in order to deactivate the turn signal The directional signal lights will remain off RIGHT Push up on control 8 in order to activate the right turn signal When control 8 is pushed up an indicator light will illuminate on the front dash The right turn signal will remain on until control 8 is manually returned to the OFF position Hazard Pull out on control 8 in order to activate the hazard lights Push in on control 8 in order to turn off the hazard lights Low Beam for the Work Light 9 If Equipped Low Beam for the Work Light 9 If Equipped Push in the top of switch 9 in order to turn on the low beam of the work light Push in the bottom of switch 9 in order to turn off the low beam of the work light SEBU8249 03 49 Operation Section Machine Operation Panel Lights Tail Lights and Running Lights 10 If Equipped Panel Lights Tail Lights and Running Lights 10 Push in the top of switch 10 in order to turn on the panel lights tail lights and the running lights Move switch 10 to the MIDDLE position in order to turn off the panel lights tail lights and running lights Push in the bottom of switch 10 in order to turn on the panel lights and the tail lights only Headlight Dimmer Switch 11 If Equipped Headlight Dimmer Switch 11 Push switch 11 downward in order to change the headlight beams to the high beam Push switch 11 upward
45. lve 5 for the circuit of the equipment that needs to be lowered Turn cap 4 on the relief valve counterclockwise until the equipment is slowly lowered to the ground Note Do not allow the equipment to be lowered to the ground too quickly Note Do not remove the cap from the relief valve 2 When the equipment is on the ground hold relief valve 5 Turn cap 4 clockwise to a torque of 35 3 N m 26 2 Ib ft SEBU8249 03 73 Operation Section Parking 102395747 Leaving the Machine SMCS Code 7000 1 Use the steps and the handholds when you dismount When you dismount face the machine and use both hands Inspect the engine compartment for debris Clean out any debris in order to avoid a fire hazard Remove all flammable debris from the front bottom guard through the access doors in order to reduce a fire hazard Discard the debris properly Turn the key for the battery disconnect switch to the OFF position When the machine is not being operated you should remove the key This will help to prevent a battery short circuit Removing the key will also help to protect the battery from vandalism and from the current draw that is made by certain components Lock all vandalism covers and all compartments 74 Operation Section Transportation Information SEBU8249 03 Transportation Information 101481263 Shipping the Machine SMCS Code 7000 7500 Investigate the travel route for o
46. n RIGHT To lean the wheels to the right pull back on lever 25 When you release lever 25 the lever will return to the HOLD position The wheels will remain in the selected position HOLD Lever 25 will return to the HOLD position when you release the lever The wheels will remain in the selected position Wheel Lean LEFT To lean the wheels to the left push lever 25 forward When you release lever 25 the lever will return to the HOLD position The wheels will remain in the selected position Transmission Modulator Control 26 Pedal 26 disengages the power to the wheels Depress pedal 26 in order to decrease the power to the wheels A sensor will monitor the position of pedal 26 As pedal 26 is depressed the hydraulic pressure to the direction clutches will vary When pedal 26 is depressed completely the power to the rear wheels will be disengaged 54 Operation Section Machine Operation SEBU8249 03 Depress pedal 26 completely when you start the machine and when you stop the machine Also depress pedal 26 completely when you change the direction of the machine Release pedal 26 in order to engage the power to the rear wheels again Use pedal 26 in order to inch the machine Blade Sideshift Lever 27 Blade Sideshift RIGHT Pull back on lever 27 in order to sideshift the blade to the right When you release lever 27 the lever will return to the HOLD position The blade
47. n roll and cause personal injury or death Block the wheels securely so that the machine cannot move If the brakes are in good operating condition the machine has limited wheel brake ability The pedal effort is high due to the lack of the hydraulic boost The towing connection must be rigid or towing must be done by two machines of the same size or larger than the towed machine Connect a ma chine on each end of the towed machine 2 Fasten the tow bar 3 Remove the wheel blocks Tow the machine slowly Do not tow the machine faster than 2 km h 1 2 mph Be sure all necessary repairs and adjustments have been made before a machine that has been towed to a service area is put back into opera tion Failure to make all necessary repairs and adjustments can cause personal injury or death 80 Operation Section Engine Starting Alternate Methods SEBU8249 03 Engine Starting Alternate Methods 104390262 Engine Starting with Jump Start Cables SMCS Code 1000 7000 Never hotwire or short across the starter ter minals Hotwiring or shorting across the starter terminals could bypass the engine neutral start system damage the electrical system and result in unexpected machine motion or behavior This could cause personal injury or death Failure to properly service the batteries may cause personal injury Prevent sparks near the batteries They could cause vapors to explode Do not allow the jump s
48. ne and the blade has been lowered to the ground 1 Use centershift control lever 21 in order to shift the drawbar Move the drawbar toward the area that will be graded Place both lift levers in FLOAT position in order to ground the moldboard 2 Move switch 19 to the DISENGAGED position When switch 19 is in the DISENGAGED position an indicator light will illuminate on the front dash 3 If you want to move the link bar to the first hole to either side of center or the second hole to either side of center proceed to Step 3 a If you want to move the link bar to the third hole to either side of center or to the farthest hole to either side of center proceed to Step 3 c a Make sure that the blade lift levers are still in the FLOAT position Move centershift control lever 21 in the opposite direction that moved the lever in order to position the drawbar in Step 1 The centershift cylinder moves This allows the linkage to roll freely Also the link bar will move sideways b Continue with Step 4 c Move the blade lift levers out of FLOAT position d Simultaneously move centershift control lever 21 forward and move the right blade lift lever 26 forward At the same time pull back on the left blade lift lever 29 4 Line up the centershift lock pin with the desired hole in the link bar Use the indicator that is on the right lift arm to check the alignment 5 Move switch 19 to the ENGAGED position The
49. o the high setting 103325621 Backup Alarm SMCS Code 7406 Illustration 58 g01043892 Backup Alarm The alarm sounds when the transmission control lever is in the REVERSE position The alarm alerts the people behind the machine that the machine is backing up The backup alarm is on the rear of the machine 104723732 Monitoring System SMCS Code 7400 7402 7450 7451 Illustration 59 g01384321 The Caterpillar Monitoring System includes the following components 1 Indicator lamps SEBU8249 03 57 Operation Section Machine Operation 2 Quad gauge module 3 Speedometer 4 Tachometer 5 Air pressure gauges Also the monitoring system includes an action alarm that is not shown The monitoring system is designed to alert the operator of a problem in one or more of the machine systems that are covered The action lamp and individual alert indicators will light when a problem occurs Also the action alarm will sound when certain problems occur The monitoring system will perform a self test when the key start switch is turned from the OFF position to the ON position This test verifies that the main display module and the display modules are operating properly Refer to Service Manual 5740 Caterpillar Monitoring System for more information Indicators Illustration 60 g013
50. on Analog Tachometer 26 The tachometer displays the engine rpm during machine operation Air Pressure 27 This gauge shows the air pressure in the right side of the air tank in kPa psi Air Pressure 28 This gauge shows the air pressure in the left side of the air tank in kPa psi The operating pressure should exceed 530 kPa 75 psi When the air pressure drops below 530 kPa 75 psi the alert indicator for the brake air pressure and the action light will come on Also when the air pressure decreases below 530 kPa 75 psi the action alarm will sound Note The air tank is a two section air tank 104648130 Product Link SMCS Code 7490 7606 Note Your machine may be equipped with the Product Link system The Product Link 121SR system utilizes satellite technology to communicate machine information The Product Link 420 421 and 522 523 are cellular based communication devices that transmit machine information This information is communicated to Caterpillar Cat dealers and Caterpillar customers Product Link systems contain Global Positioning System GPS satellite receivers The capability of two way communication between the machine and a remote user is available with the Product Link 121SR 420 421 and 522 523 system The remote user can be a dealer or a customer At any time a user can request updated information from a machine such as hours of use or the location of the machine Also the
51. on to any other third party and will exercise reasonable efforts to keep the information secure Caterpillar recognizes and respects customer privacy For more information please contact your local Cat dealer Operation in a Blast Site for Product Link The Product Link radio transmitter must be disabled by the minimum distance mandated under all applicable legal requirements or the following Caterpillar recommended distance from the site whichever is greater 12 m 40 ft for Product Link 1215 321SR 10 ft for Product Link 420 421 and 522 523 The following are suggested methods to disable the Product Link 121SR system or the Product Link 522 523 system a Install a Product Link disconnect switch in the machine cab that will allow the Product Link 121SR system or the Product Link 522 523 system module to be shut off Refer to Special Instruction REHS2365 An Installation Guide for the Product Link PL121SR and for the PL300 and Special Instruction REHS2368 Installation Procedure For Product Link PL522 523 Cellular for more details and installation instructions Or b Disconnect the Product Link 121SR system or the Product Link 522 523 module from the main power source by disconnecting the wiring harness at the Product Link module For Product Link devices with an internal battery back up without a radio disable feature including the PL420 system it is not recommended to operate an asset wi
52. oning Controls 2 If Equipped 2B 900948651 Illustration 57 Temperature Variable Control 2A Temperature Variable Control 2A Turn the knob anywhere between OFF position left and MAXIMUM position right This will control the amount of heating and the amount of cooling Fan Speed Switch 2B Fan Speed Switch 2B The fan speed switch controls the three speed blower fan motor OFF Move the switch to this position in order to stop the blower fan Heater Move the switch to the right in order to operate the heating system 6 SEBU8249 03 47 Operation Section Machine Operation Air Conditioner Move the switch to the left in order to operate the air conditioning system LOW Move the switch to this symbol for the lowest fan speed MEDIUM Move the switch to this symbol for a medium fan speed HIGH Move the switch to this symbol for the highest fan speed 6000 Heating and Air Conditioning System Operation The heating and air conditioning system can perform four functions Heating Turn switch 2B to LOW MEDIUM or HIGH speed Adjust control 2A for the desired temperature Air Conditioning Activate the air conditioning system Turn switch 2B to LOW MEDIUM or HIGH speed Adjust control 2A for the desired temperature 89 Pressurizing When heating or cooling is 67 not desired pressurize the order to prevent dust from entering
53. operate the defroster at low fan speed Push in the top of switch 41 in order to operate the defroster at high fan speed The bottom position of switch 41 is the OFF position Rear Defroster Fan 42 Move switch 42 to the center position in order to operate the defroster at low fan speed Push in the top of switch 42 in order to operate the defroster at high fan speed The bottom position of switch 42 is the OFF position Warning Beacon 43 If Equipped Warning Beacon 43 If Equipped Push in the top of switch 43 in order to turn on the rotation beacon Push in the bottom of switch 43 in order to turn off the rotation beacon Steering Column Tilt Control 44 Push down on steering column tilt control lever 44 in order to adjust the angle of the steering column Pull the steering column toward you or push the steering column away from you The steering column will remain in the desired position when you release lever 44 Steering Wheel Tilt Control 45 Push down on tilt control 45 in order to adjust the angle of the steering wheel Move the steering wheel to the desired position Release tilt control 45 The steering wheel will remain in the desired position Panel Dimmer Switch 46 Panel Dimmer Switch 46 Push the bottom of switch 46 in order to change the ee instrument panel lights to the low setting Push the top of switch 46 in order to change the instrument panel lights t
54. owing machine capacity is required on smooth level surfaces When you are on inclines or on surfaces in poor condition maximum towing machine capacity is required Attach the towing device and the machine before you release the brakes If equipped disengage the front wheel drive Consult your Caterpillar dealer for towing a disabled machine Running Engine If the engine is running the machine can be towed for a short distance under certain conditions The power train and the steering system must be operable 1 Move the transmission control lever to the NEUTRAL position 2 Raise the attachments off the ground Stopped Engine If the engine is stopped perform the following steps before towing the machine SEBU8249 03 79 Operation Section Towing Information NOTICE Towing of a disabled machine with the engine stopped may cause transmission damage The transmission will not have lubrication Do not tow a disabled machine any farther than is nec essary to provide for a convenient location for repairs 1 If you suspect internal transmission failure or drive line failure remove the drive shaft that is located between the differential and the transmission Consult your Caterpillar dealer or refer to the Disassembly and Assembly Manual Drive Shaft Remove amp Install for removal and installation of the drive shaft When the driveshaft is removed the machine has NO parking brake The machine ca
55. r Many batteries that are considered to be unusable can still be recharged Refer to Special Instruction SEHS7633 Battery Test Procedure for complete information about testing and about charging This document is available from your Caterpillar dealer NOTICE When starting a stalled machine using jump start cables or an auxiliary power source do not make the positive connection at the alternator B terminal Damage to the alternator can occur Always connect the cables to the appropriate battery posts When auxiliary start receptacles are not available use the following procedure 1 On the stalled machine place the transmission control switch in the NEUTRAL position Engage the parking brake on the stalled machine Lower the equipment to the ground 2 Turn the engine start switch on the stalled machine to the OFF position Turn off all accessories 3 Turn the battery disconnect switch on the stalled machine to the ON position 4 Move the machine that is being used as an electrical source near the stalled machine so that the jump start cables reach the stalled machine Do not allow the machines to contact each other 5 Stop the engine of the machine that is being used as an electrical source If you are using an auxiliary power source turn off the charging system
56. rator compartment to the right of the operator The number of switches on your machine may vary The autoshift control will always occupy the position at the far left of the operator s console Autoshift Control Move the switch to the top position in order to turn ON the autoshift transmission Move the switch to the bottom position in order to turn OFF the autoshift transmission Note In the event of the failure of a transmission solenoid the machine is equipped with a limp home mode The following procedure should be used in such a situation When one of the solenoids fails to operate properly the machine can use the limp home mode You can only use the gears that have solenoids that are operating properly Shift the transmission control to the NEUTRAL position Next shift the transmission control into a FORWARD position or REVERSE position Not all speeds will operate Autoshift Operation Note The autoshift function is an optional attachment on this machine ON Position The lowest gear of the range can be configured to be any gear from second gear through fifth gear The default lowest gear shall be fourth gear 48 Operation Section Machine Operation SEBU8249 03 When autoshift control 5 is in the ON position and transmission control 14 is any gear that is higher than the lowest gear that has been configured by the dealer the machine will upshift automatically The transmission will automatically upsh
57. ressed past the throttle setting When the accelerator pedal is released the engine will return to the preset engine speed The following conditions will not cause the throttle lock to disengage e The service brake is applied 52 Operation Section Machine Operation SEBU8249 03 The accelerator pedal is moved The throttle lock will be disengaged if either of the following conditions occur Switch 18 is moved to the OFF position The key switch is moved to OFF position The RESUME feature will not be available after the throttle lock is disengaged The indicator light for the throttle lock will be illuminated when the throttle is locked during MANUAL mode Off Mode Push switch 18 into the center position in order to put the throttle control in off mode When switch 18 is in the OFF position auto mode and manual mode will not work The throttle will only be operated by the accelerator pedal in OFF mode Centershift Lock Control 19 Centershift Lock Control Move switch Ho 19 to the bottom position in order to engage the centershift lock To disengage the centershift lock push the locking tab and move switch 19 to the top position Personal injury could result from the sudden movement of the blade when the centershift lock pin is released Before releasing the centershift lockpin be sure that all personnel are clear of the blade area the circle and blade are centered under the machi
58. rt Power 33 dBm Maximum Gain 0 255211 dBi Maximum Power Peak EIRP 33 2552 dBm Mobile Mark Antenna CVS 900 1900 uses CVS RG 174 cable Antenna transmission gains up to 2 54 based data based Azimuth plot However cable loss of 0 340 and data sheet specify 8 foot cable resulting 2 5 8 0 34 0 22 db maximum gain Both product antennas comply with FCC requirements This Class B digital apparatus complies with Canadian ICES 003 Cet appareil num rique de classe est conforme la norme NMB 003 du Canada This document is maintained under Trimble part number 78356 00 DC and the technical file is maintained under Trimble part number 78356 00 CE at Manufacturer Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94085 3642 USA Declaration Approved Signature Name Chuck Maniscalco Title Director of Engineering Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94085 3642 USA Telephone 408 481 8000 FCC DoC Rev Illustration 66 g02346204 64 Operation Section Machine Operation SEBU8249 03 Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94085 FCC Declaration of Conformity Trimble Navigation Limited declares under sole responsibility that the following product s conforms to FCC Part 15 Subpart B Section 15 109 Product Name Trimble MTS523 Ca
59. seat belt will automatically retract into the retractor Extension of the Seat Belt When using retractable seat belts do not use seat belt extensions or personal injury or death can result The retractor system may or may not lock up de pending on the length of the extension and the size of the person If the retractor does not lock up the seat belt will not retain the person Longer non retractable seat belts and extensions for the non retractable seat belts are available Caterpillar requires only non retractable seat belts to be used with a seat belt extension Consult your Cat dealer for longer seat belts and for information on extending the seat belts 100111762 Mirror SMCS Code 7319 S N JJA1 Up S N SZL1 Up S N SZM1 Up S N JBP1 Up S N SZP1 Up Illustration 53 g00106818 Adjust the mirrors for the best operator vision Adjust the inside mirrors before you operate the machine If the machine is equipped adjust the outside mirrors before you operate the machine 44 Operation Section Machine Operation SEBU8249 03 Operator Controls SMCS Code 7300 7451 102765227 Note Your machine may not be equipped with all of the controls that are described in this topic 22 23 24 Illustration 54 1 Engine start switch 2 Heating and air conditioning controls if equipped Blade cushion control if equipped Cigar lighter
60. shows the machine lock icon and Security Enabled Before the machine is disabled the machine display shows the machine lock icon and Security Pending The operator should notify the site supervisor Tampering Tampering with the Product Link system to disable the Product Link can also result in engine de rating of the machine To avoid de rating prevent tampering with the Product Link If machine diagnostics occur due to Product Link notify your site supervisor immediately to prevent derating An example of this situation is an antenna becoming damaged Note Leaving the blast site switch in the OFF position for more than 48 machine hours can cause the machine to derate Regulatory Compliance ORBCOMM TYPE APPROVAL 801QWI IC 4650A Q121415 Illustration 63 g01131982 NOTICE Transmission of information using Product Link is sub ject to legal requirements that may vary from location to location including but not limited to radio frequen cy use authorization The use of Product Link must be limited to those locations where all legal requirements for the use of the Product Link communication network have been satisfied If a machine outfitted with Product Link is located in or relocated to a location where i legal requirements are not satisfied or ii transmitting or processing of such information across multiple locations would not be legal Caterpillar disclaims any liability related
61. system parameters for Product Link 121SR 420 421 and 522 523 systems can be changed SEBU8249 03 59 Operation Section Machine Operation Data Broadcasts Data concerning this machine the condition of the machine and the operation of the machine is being transmitted by Product Link to Caterpillar and or Cat dealers The data is used to serve the customer better and to improve upon Caterpillar products and services The information transmitted may include machine serial number machine location and operational data including but not limited to fault codes emissions data fuel usage service meter hours software and hardware version numbers and installed attachments Caterpillar and or Cat dealers may use this information for various purposes Refer to the following list for possible uses e Providing services to the customer and or the machine Checking or maintaining Product link equipment Monitoring the health of the machine or performance e Helping maintain the machine and or improve the efficiency of the machine Evaluating or improving Caterpillar products and services Complying with legal requirements and valid court orders Performing market research Offering the customer new products and services Caterpillar may share some or all of the collected information with Caterpillar affiliated companies dealers and authorized representatives Caterpillar will not sell or rent collected informati
62. tach any vandalism protection 8 Chock the tires Secure the machine with tie downs NOTICE Rotation of the turbocharger without engine operation can result in damage to the turbocharger Cover the exhaust opening or secure the rain cap in order to prevent the turbocharger from windmilling in transit 9 Cover the exhaust opening or secure the rain cap in order to prevent the turbocharger from windmilling in transit Perform a walk around inspection and measure the fluid levels in the various compartments Travel at a moderate speed Observe all speed limitations when you are roading the machine Consult your Caterpillar dealer for shipping instructions for your machine SEBU8249 03 75 Operation Section Transportation Information 104679089 Roading the Machine SMCS Code 7000 7500 Before you road a machine consult your tire dealer for recommended tire pressures and for speed limitations Before you road the machine place the front wheels in the vertical position Also install the hydraulic control lock group on the implement control levers Installing the hydraulic control lock group will prevent the hydraulic controls from being activated during roading All blades and attached equipment should be in their transport position and positioned so that they are within the defined transport width Limitations for TON kilometer per hour TON mile per hour must be obeyed Consult your tire dealer for
63. tart cable ends to contact each other or the machine Electrolyte is an acid and can cause personal in jury if it contacts the skin or eyes Always wear eye protection when starting a ma chine with jump start cables Improper jump start procedures can cause an ex plosion resulting in personal injury When using jumper cables always connect the positive jumper cable to the positive bat tery terminal first Next connect the negative jumper cable to the frame away from the batteries Follow the procedure in the Operation and Main tenance Manual Jump start only with an energy source of the same voltage as the stalled machine Turn off all lights and accessories on the stalled machine Otherwise they will operate when the energy source is connected NOTICE Ensure that the machine that is used as an electrical source does not touch the stalled machine This could prevent damage to engine bearings and electrical cir cuits Turn on the disconnect switch on the electrical source This will help to prevent damage to electrical compo nents on the stalled machine This machine has a 24 volt starting system Use only equal voltage for jump starting Use of a higher voltage will damage the electrical system Severely discharged maintenance free batteries will not fully recharge from the alternator alone after you jump start the machine The batteries must be charged to the proper voltage with a battery charge
64. terpillar 523 Trimble MTS522 Caterpillar 522 Trimble MTS521 Product Description Telematics with M2M cell and GPS Receiver This device complies with Part 15 class B of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation This document is maintained under Trimble part number 78356 00 DC and the technical file is maintained under Trimble part number 78356 00 CE at Manufacturer Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94085 3642 USA Declaration Approved Signature Name Chuck Maniscalco Title Director of Engineering Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94085 3642 USA Telephone 408 481 8000 Trimble MTS500 FCC DoC Rev A Illustration 67 902346205 SEBU8249 03 65 Operation Section Machine Operation Trimble Navigation Limited 935 Stewart Drive Post Office Box 3642 Sunnyvale CA 94085 3642 CE Declaration of Conformity Trimble Navigation Limited declares under sole responsibility that the following product s Product Name Trimble MTS523 Trimble MTS522 Trimble MTS521 Caterpillar 523 Caterpillar 522 Product Description Telematics Complies with the essential requirements of the R amp TTE Directive 1999 5 EC
65. th this type of device within a blast site nor should it be operated within the minimum mandated or recommended distance from a blast site perimeter The following Product Link system specifications are provided in order to aid in conducting any related hazard assessment and to ensure compliance with all local regulations The transmit power rating for the Product Link 1215 transmitter is 5 to 10 W The operating frequency range for the Product Link 1215 system is 148 to 150 MHz The transmit power rating for the Product Link 522 523 transmitter is approximately 1 W The operating frequency range for the Product Link 522 523 system is 824 to 849 MHz 880 to 915 MHz 1710 to 1785 MHz and 1850 to 1910 MHz The transmit power rating for the Product Link 420 421 system is 2 w for 850 MHz and 900 MHz and 1 w for 1800 MHz and 1900 MHz Consult your Cat dealer if there are any questions Information for the initial installation of the Product Link 121SR system is available in Special Instruction REHS2365 An Installation Guide for the Product Link PL121SR and for the PL300 Information for the initial installation of the Product Link 522 523 system is available in Special Instruction REHS2368 Installation Procedure For Product Link PL522 523 Cellular Operation configuration and troubleshooting information for the Product Link 121SR system can be found in the Systems Operation Troubleshooting
66. the rear of the machine to the left push lever 21 forward When you release lever 21 the lever will return to the HOLD position The machine will remain in the selected position Snow Plow Dozer Lift Control 22 If Equipped LOWER Push lever 22 forward in order to lower the snow plow dozer blade When you release lever 22 the lever will return to the HOLD position The blade will remain in the selected position HOLD Lever 22 will return to the HOLD position when the lever is released The blade will remain in the selected position RAISE Pull back on lever 22 in order to raise the snow plow dozer blade When you release lever 22 the lever will return to the HOLD position The blade will remain in the selected position FLOAT Push lever 22 to the most forward detent position When you release lever 22 the lever will remain in the FLOAT position Note Extra effort may be necessary to push the lever forward into the FLOAT detent position Note When lever 22 is in the FLOAT position and the engine is turned off the lever will not return to the HOLD position Before starting the engine return lever 22 to the HOLD position Dozer Angle Control 23 If Equipped RIGHT Pull back on lever 23 in order to angle the dozer blade to the right When 4 you release lever 23 the lever will return to the HOLD position The dozer blade will remain in the selected position HOLD
67. to stop the machine Release pedal 15 in order to disengage the service brake Accelerator Control 16 Depress pedal 16 in order to increase the engine speed The engine will return to the setting of the throttle control when you release pedal 16 Release pedal 16 in order to decrease the engine speed The engine will return to the setting of the throttle control when you release pedal 16 Throttle Speed Set Switch 17 Switch 17 allows the operator to set the speed of the throttle As required move switch 17 in order to change the engine speed SET ACCEL When switch 18 is not in off mode push switch 17 forward in order to set the engine speed Push switch 17 forward again in order to increase the engine speed by 100 rpm Push switch 17 forward and hold down switch 17 in order to increase the engine speed by 700 rpm sec 19 is not in off mode push switch 17 backward in order to decrease the engine speed by 100 rpm Push switch 17 backward and hold down switch 17 in order to decrease the engine speed by 700 rpm sec When switch 18 is in auto mode push switch 17 backward in order to resume the preset engine speed RESUME DECELERATE When switch a Throttle Hold Mode Switch 18 This is a three position switch Switch 18 allows the operator to set the mode for the throttle hold function The following modes can be selected automatic off and manual Automatic Mode
68. ual Transmission and Differential Oil Level Check SEBU8249 03 39 Operation Section Before Operation 103325894 Steering Frame Lock SMCS Code 7506 No clearance for person in this area when machine turns Severe injury or death from crushing could occur The steering frame lock prevents the machine from articulating Illustration 42 g01703634 Before you perform any of the following operations insert steering frame lock 2 into storage bracket 1 e Lift the machine Transport the machine e Perform any work near the center of the machine Secure the steering frame lock in the LOCKED position with the locking pin Remove steering frame lock 2 before the machine is operated Secure the steering frame lock in storage bracket 1 with the locking pin 40 Operation Section Machine Operation SEBU8249 03 Machine Operation 101773629 Alternate Exit SMCS Code 7308 7310 The door on the left side of the machine is the primary exit Use the door on the right side of the machine as an alternate exit Illustration 43 g00904433 If the machine is equipped with a snow wing the door on the right side of the machine cannot be used as an alternate exit Use the rear window as an alternate exit If equipped the hammer is located on the right side of the operator on the ROPS Use the hammer in order to break the window Push out the window and ex
69. verpass clearances Make sure that there is adequate clearance for the machine that is being transported This is especially important for machines that are equipped with a ROPS with a FOPS with a cab or with a canopy Remove ice snow or other slippery material from the loading dock and from the truck bed before you load the machine onto the transport machine Removing ice snow or other slippery material will help to prevent the machine from slipping in transit Note Obey all laws that govern the characteristics of a load height weight width and length Observe all regulations that govern wide loads Remove the ether starting aid cylinder if equipped When you move the machine to a colder climate make sure that the cooling system has the proper antifreeze 1 Before you load the machine chock the trailer wheels or the rail car wheels 2 When the machine is positioned connect the frame lock link This will hold the front frame and the rear frame rigid Also connect the wheel lean lock This will hold the front wheels in the upright position 3 Lower all attachments to the floor of the transport machine Move the transmission control lever to the PARKING BRAKE ENGAGED position 4 Stop the engine 5 Turn the start switch to the OFF position Remove the start switch key 6 Turn the battery disconnect switch to the OFF position Remove the disconnect switch key 7 Lock the door and the access covers At
70. vice brakes in order to slow the machine Apply the transmission modulator control in order to stop the machine 3 Move the transmission control lever to the NEUTRAL position 4 Engage the parking brake 5 Lower the attachments to the ground Apply a slight downward pressure Stopping the Engine SMCS Code 1000 7000 NOTICE Stopping the engine immediately after it has been working under load can result in overheating and ac celerated wear of the engine components Refer to the following procedure to allow the engine to cool and to prevent excessive temperatures in the turbocharger housing if equipped which could cause oil coking problems 1 Stop the machine and run the engine at low idle for five minutes 2 Turn the engine start switch to the OFF position and remove the engine start switch key 3 Move all hydraulic control levers back and forth in order to relieve hydraulic pressure Return the hydraulic control levers to the HOLD position Stopping the Engine if an Electrical Malfunction Occurs SMCS Code 1000 7000 Illustration 74 g01459457 Turn the engine start switch to the OFF position Remove the key If the engine does not stop lift the guard of engine shutdown switch 1 Move the engine shutdown switch to the STOP position Do not operate the machine again until the malfunction has been corrected 103327202 Equipment Lowering with Engine Stopped

BEFORE OPERATION - Safety

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