- Frank`s Hospital Workshop
Contents
1. e is idt 16012046 eui ueuw 10 esn zods eui suado 1 5 pue pue eu ur pe ejdsip si 1841 2095 01 se se sesse uuojeAew pue 5 52045 ui pe ejdsip uoneuuojul AY 10 10102 21412945 1957 330 YOSNAS 4o 195 95 zods payoosse opne 5945945 1957 Aney sosuas 2046 pelelosse opne eu 1981 03103 051 HOSN3S pejoeuuoosip Josues 2045 2 wieje opne ayy seyloeds 1957 as1nd 160120465 20552 wieje opne 5945845 1957 1002 52065 09195 1501 eseu pejerosse senuoud AINO OWISVIAD 330 05 YOSNAS BID0SSE opne 9 1957 Josuag aalo 0510 YOSNAS 108095 suue e esau 20552 opne Jes senuoud 19430 557 es nd 1501 16012046 2120558 wie oads 1051 Q 109 ous ey 01195 51 2095 JI suueje suueje pejer osse uueje2. B 12 Monitor Configuration Log APPENDIX B DINAMAP PRO 1000V3 Service Manual APPENDIX C Error Codes APPENDIX C Error Codes DINAMAP PRO 1000V3 Service Manual APPENDIX C Error Codes DINAMAP PRO 1000V3 Service Manual C 1 ALARM CODE INTERPRETATION Refer to Section 4 4 3 Battery Troubleshooting for information about procedural alarms that involve battery operation If any other alarms display that are not listed in the paragraphs that follow record the error message and report the failure to Customer Support Refer to the Operations Manual information about patient alarms general procedural alarms C 1 1 System Failures When a system failure is encountered the error code is displayed on the screen for five seconds and the system enters failsafe mode The error code is recorded in the history log General system error codes are listed below If any other SY or similar code displays report it to Customer Support System Error Messages Explanation Possible Error Source SY 16 Power fail signal true time is too Main CPU Board long SY 19 Software detected power supply Main CPU Board out of limits failure SY 20 Checksum of code in Flash Main CPU Board Memory is not valid SY 40 Unexpected interrupt Main CPU Board SY 43 Real time clock DS1284 running Main CPU Board too slow SY 44 Real time clock DS1284
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4. 4 suondo eaa SALAS dg 1294 1981 10201044 1895 1981 59195 dg 12945 1981 10201044 1895 1981 ues dg 15 1895 1981 ABW sasn eJeuw peeds deems eui 01 VIN 953 5 eui suedo 1 1 loads 1981 Lowsllay Ul JOU 51 NUS pue 1895 1981 1895 1981 10 peAeldsip 5111 eojeq 1895 1981 295 2 203 puedxe ue Jesn eu peseq oeIpJe Spee euo 5 peseq oelpJe 062 055 sieedde 210 2 1 sr gpeeds 2 peeds deews eui 5 2905 sasn seues dnjes dn s peeds daams 923 senuoud uue e Jeujo 540 Aejdsiq 2023 peeds 1 6 Log igura Monitor Confi APPENDIX B DINAMAP PRO 1000V3
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6. 5 1957 1xeu BY 01 103uo A ey einsseid 5 gt 5 sasn GIN suado 1 Ol 84 195 01 195 195 0 195 eui 5 O etf 195 01 195 5 0 195 eu syw euin 10 eui 1957 seues je euop eq 0 1981 10201049 JO deis 10 eaa eu 5 sasn suondo sbunjes EULOJOARAA 2045 4 dg 10109 54 109195 jnoeuin eJnssaidjeAQ ON senuoud Ajuoud suueje aunssaud 19619 jelu 85 5919 dg ur syw jnejag 7 Log Monitor Configura APPENDIX B DINAMAP PRO 1000V3 Service Manual ejeuoeu pue oujeiped 10 y si payloads jou j ejeuoeu N IN l L VIN
7. sbunjes 94409 AISA 5 Log Monitor Configura APPENDIX B DINAMAP PRO 1000V3 Service Manual ejeuoeu pue oujeiped 10 eu si Buras opez payloads jou je euop eq 0 Jo Jequunu sel JO deis 104 sel eq 0 Jo JO deis 10 Sel 2 18 euop eq 015 JO Jequunu Jo deis 104 1 sel 16201014 seDueu 503 eui Jo peeds ou ue 05016 si 203 jo peeds eui 1461 5 903 ut pe ejdsip uoneuuojul 10 40192 eu 2110558 opne sel 5300412913 12055 wieje opne ay sel 931 923 0552 opne sel apo HOW LA 903 2120552 ay sel suue e 2055 540 Jo 825 2H 09 50 uo euop Aejdsip 553 923 1de xe
8. 150 160 170 tee Pp 80 7 4 190 2 200 210 06600590 220 230 240 9166868 00 250 d ybg Vertical Text printout 1 29 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 5 Select Horizontal Text test Verify that the printed text is legible and evenly spaced Horizontal Printer Test Horizontal Text Test Printout 1 7 7 Battery Tests From within the Service Menu battery status information is displayed on the upper right hand section of the display Service Menu go to service menu 2 External Supply available External Supply 3 Sufficient to charge 4 Charge Type 5 Battery Failed 6 Charge supply Enabled DC Supply Voltage mV 15036 lt 23761 lt 25942 12 Supply mv 1005 lt 1327 lt 1662 Battery Voltage mv 10655 lt 14439 lt 16987 DC Supply Voltage adu 101 lt 161 12 Supply adu 78 lt 103 Battery Voltage adu 138 lt 187 BATTERY DP 1100 SN Main System SW SUNSCRAA Secondary Processor SW SSPR2RAA Additional Resources S3MODRAA S3LSPRAA 53 S3LFRRAA S3LITRAA S3LLTRAA Serial Users smc1zHostComm 2 smc2 HostComm1 scc2 Printer Battery Power Supply menu 1 30 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual Battery Health the Monitor s software approximat
9. saeedde 1211 4539 01 se se SESJE ubis JEJA 54534 pe ejdsip uoneuuojul 10 10102 eu 1881 suondo ay duis jo 46 peeds yeu 10991 10991 SULJOJGAPAA dnjes sjeya 10 3nojuud uo juud Auo syun 2003 4534 uo 10109 5 454 3299 10 on Log ti Monitor Configura APPENDIX B DINAMAP PRO 1000V3 Service Manual ejeuoeu pue 10 si payloads jou J op 10201049 eui 1 dod 21195 2 1095 eq et j eds Y 1 Jo3uoui 514 10 SseJppe SUOEIIUNWWOS 1504 ay 95 04 195 eui 1 Bae ubis E3 eAnedsei 4 sJejeule Ied syw seyi eds asn s Jajewesed ui pe ejdsip s sJejeuue Jed 10 e
10. RESP 60 RPM 57 63 4 7 4 Verify Waveform 4 74 Verify RESP 20 BPM 17 23 4 7 4 Verify RESP 60 RPM 57 63 Temperature Testing Perform in Service or Monitor Mode requires Ala ris Temp Simulator 4 7 5 Measured Temp in F 98 6 nominal 98 4 98 8 4 7 5 Measured Temp in F 80 2 nominal 79 9 80 5 4 7 5 Measured Temp in F 107 8 nominal 107 5 108 1 4 7 5 Probe Disconnected 4 7 5 Probe 4 7 5 Probe In Out Detect Recorder Testing 4 7 6 Recorder Test Battery System Testing Perform in Monitor Mode 4 7 7 Verify AC Mains Indicator 4 7 7 Remove AC Verify uninterrupted battery operation 4 7 7 Verify Battery LED is lit Failsafe Logic Testing 4 7 8 Failsafe Logic Front Panel LED Testing 4 7 9 Keypad LED Test Front Panel Key Testing Perform in Service Mode 4 7 10 Verify appropriate responses to key presses Sound Test 4 7 11 Speaker Test Communications Testing 4 7 12 Verify pump starts stops and temp status returns Remote Alarm Test 4 7 13 Voltage between pins 4 and 8 alarm inactive 4 7 5 3 4 7 13 Voltage between pins 4 and 8 alarm active 0 0 0 1 APPENDIX A Test Record A 4 DINAMAP PRO 1000V3 Service Manual Tested by Date Signature Faci
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12. prompt 1 33 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 1 7 12 3 Communication Test 1 7 13 Remote Alarm Test 1 7 14 Turn off system 1 8 SERVICE MODE EXIT 1 Execute the following commands by sending text files from the terminal program and verify the appropriate response Note each string is preceded by a space A represents the space character Verify that UUT pump starts AND 5 Verify that UUT pump stops 9 Verify return temperature status in the form TB 99999 Install test plug assembly to DMM which inserts a 4700 resistor across DMM terminals 2 Use the DMM to measure voltage between pins 4 and 8 of DB15 connector see Figure 5 and record the result 3 Select Alarm relay ON 4 Measure and record voltage between pins 4 and 8 of DB15 connector 5 Select Alarm relay OFF 6 Remove test plug assembly from DMM Selection of this menu item brings up a dialogue window requesting you to confirm your decision CAUTION This turns the system off Are you sure you want to do this Selecting yes powers off the Monitor Selecting no returns the Monitor to the Service Menu To exit the service mode and power off the Monitor locate and press the key marked OFF ON at the front of the Monitor 1 34 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 9 PIN FEMALE FRONT VIEW 15 PIN MAL
13. 2013783 001 or 2013786 001 Masimo e Replace Main Board FRU 2013782 001 Problem Unit will not perform Temperature function Cause e Faulty temperature probe APPENDIX E Troubleshooting E 4 DINAMAP PRO 1000V3 Service Manual e Faulty temperature probe sensor e Faulty Main Board Solution e Replace temperature probe e Replace probe sensor FRU 2013777 001 e Replace Main Board FRU 2013782 001 Problem Unit will not print Cause e Unit out of paper or paper incorrectly installed e Faulty printer e Faulty Main Board Faulty PSU PWA Solution e Check paper installation Replace printer FRU 2013787 001 e Replace Main Board FRU 2013782 001 e Replace PSU PWA FRU 2014829 001 Problem Unit will not generate sound Cause e Faulty speaker assembly e Faulty Main Board Solution e Replace speaker assembly FRU 2014831 001 e Replace Main Board FRU 2013782 001 Problem Unit will not respond to rotary knob Cause e Faulty encoder e Faulty Main Board Solution e Replace encoder FRU 2014712 001 e Replace Main Board FRU 2013782 001 Problem Unit Host Comms not functional Cause e Faulty Main Board e Faulty PSU PWA Solution e Replace Main Board FRU 2013782 001 e Replace PSU PWA FRU 2014829 001 APPENDIX E Troubleshooting E 5 DINAMAP PRO 1000V3 Service Manual APPENDIX E Troubleshooting DINAMAP PRO 1000V3 Service Manual APPENDIX F Field Replacement
14. 233 Asia Region GE Medical Systems Asia 7 127 Asahigaoka 4 chome Hino shi Tokyo 191 8503 Japan Tel 81 42 582 6824 Fax 81 42 582 6830 5 GENERAL MAINTENANCE 1 1 1 3 1 2 Setting up the PRO 1000V3 Monitor for the First Time 1 3 1 2 1 Unpacking and Preparation for 1 3 1 2 2 Set the Date and the Clock 1 5 1 2 3 Parameter Level Functional 22222222 2 12 2 1 6 1 3 Periodice Maintenances 1 8 1 8 1 3 1 1 Integrity or 5 5 1 8 1 3 1 2 Cleaning of the Monitor 1 8 1 3 1 3 Cleaning of ACCBSSOFCIBS 1 8 1 3 1 4 Long Term Storage oot ete ttn 1 10 1 3 2 Annual Procedures 1 10 1 4 Care of Storage Batteries 2 4 1 11 1 4 1 Procedures Tor First eoo ort een 1 11 2 1 11 1 4 3 Battery Troubleshooling c i 1 12 1 5 Safety Resistance 1 13 1 6 1
15. GE Medical Systems Information Technologies We bring good things to life gemedicalsystems com DINAMAP PRO 1000V3 Monitor Pre Service amp Calibration Manual GE Medical Systems Information Technologies We bring good things to life gemedicalsystems com List of Effective Pages Part No Rev Page No Date of Latest Revision 2012820 001 A All Original 2003 CAUTION Federal U S A law restricts this device to sale by or on the order of a health care practitioner The content of this document including all figures and drawings is proprietary information of General Electric Medical Systems Information Technologies provided solely for purposes of operation maintenance or repair of PRO 1000V3 Monitors Dissemination for other purposes or copying thereof without the prior written consent of General Electric Medical Systems Technologies Tampa Florida is prohibited Illustrations may show design models production units may incorporate changes Copyright 2003 GE Medical Systems nformation Technologies All rights reserved Printed in U S A World Headquarters GE Medical Systems Information Technologies Inc 8200 West Tower Avenue Milwaukee WI 53223 USA 414 355 5000 800 558 5120 US only Fax 414 355 3790 European Representative GE Medical Systems Information Technologies GmbH Postfach 60 02 65 D 79032 Freiburg Germany Tel 49 761 45 43 0 Fax 49 761 45 43
16. 901 1 9 B 3 on Log ti Monitor Confi APPENDIX B DINAMAP PRO 1000V3 Service Manual ejeuoeu pue 104 eu si payloads jou j Aje2tudeJ6 sJequunu Jo eui ur eje SUBIS MBIA JeujeuM esoou ue 1981 18 25 sok eu iu eui jo JO uo 01195 eui 1514 5 se seu spue iui suado 1 VIN pamela aq o1 euin jo ueds y esoou 01 195 ay 5 1 9 si 5 ui se ejdsir SI SJEJA e dsip 01 YOIYM 10 Jo 195 BY 950042 JASN eui SMOJE 1 siequinu si 5 nuened ui 45 1 ueuw 51 51 820 si JO 5 Sy peuedo si spue 10 Jaye SUBIS EIA peAuep mela 1981 Jo
17. Safety test compatible Battery Fuse 10A 250V Phillips Head Screw Mains Input Ventilation Inlet Main Speaker Opening External DC Input 18 24 VDC only Rear View of Monitor 4 Use a Phillips head screwdriver to remove the single screw that secures the Host Comms cover 5 Battery fuse and the Fuse Holder are not connected at time of 1 1 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual shipment Locate and remove the fuse and fuse 6 Identify the Battery Fuse holder located within the Host Comms well behind the Host Comms cover near the lower left side Note The battery is not located behind the Host Comms cover 7 Insert the Battery Fuse into the Battery Fuse holder 8 Press the Battery Fuse Holder into the Battery Fuse mount using thumb pressure until it is securely snapped in place 9 Replace the Host Comms cover refasten the Phillips screw Tighten using hand tools only 10 Plug the AC cord into the AC Mains input at the back of the Monitor Ethernet and or Serial Connectors Pullout Bedrail Bracket AC Power Fan Outlet Connector Speaker DC Power Connector Rear View of Monitor 11 Plug the AC cord into a Hospital Grounded AC receptacle A green LED illuminates on the front of the Monitor indicating that an AC source is available Prior to usage it is necessary to charge the Monitor for 12 hours This calibrates the battery circuitry wi
18. and 50 mmHg Observe that the PT1 PT2 Pressures are within 3 mmHg of manometer readings for each of these pressure indications If not proceed to paragraph 1 7 2 3 1 7 2 3 Pressure Recalibration CAUTION Calibration equipment should always be kept dry and free of particulate matter Moisture or foreign substances introduced to the pneumatic system will likely cause damage to the Monitor and or accessories 1 Always enter Service Mode with the password as described in paragraph 1 7 before attempting to recalibrate equipment 1 22 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 2 Using the calibration kit part number 320 246 an adult cuff and air hose and a manometer set up the equipment as shown in Figure 1 1 Do not connect the pneumatic hose to the NIBP port yet 3 From the Service Menu Turn and press the SelectKnob to select the NIBP service parameter PT1 Pressure mmHg 0 PT1 Zero adu 2 Pressure mmhg Pressure 2 Zero adu pour cal press zero cal press 200 read ovp save cal info as neo ovp select actor 24754 227435 lt 33479 24754 lt 27373 lt 33479 BATTERY NIBP Service Menu 4 and press SelectKnob to select pneumatic reset 5 Turn and press the SelectKnob to select valve close 6 Observe that both PT1 Pressure and PT2 Pressure display initial values of 0 on th
19. displays Highlight the yes option and press the SelectKnob A pop up window displays the message Clearing all trends and waveforms to confirm that the function is processing 1 3 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 1 2 3 Parameter Level Functional Testing After the initial configuration is complete perform functional testing of each of the parameters Using the accessories supplied with the Monitor initialize the Monitor in such a way that only one parameter is functioning at a time Probe Cover Storage Probe Holster Temp Connector ECG Connector Auxillary Output Connector NIBP Connector Left Side View of Monitor Functional tests to be performed e A blood pressure test is carried out by connecting the supplied hose cuff together then attaching them to the NIBP Connector on the left side of the Monitor Press the GO STOP hardkey on the front to begin the NIBP cycle e Connect the supplied temperature probe to the corresponding connection see illustration above A predictive temperature begins once the probe is removed from the holster on the left side Replace the probe after completion of the Temp cycle DINAMAP PRO 1000V3 Pre Service amp Calibration Manual The 5 sensor used depends the Monitor configuration 5 gt configured monitors use assembly consisting of two parts the DS 100A and the extender cabl
20. exempted High voltage will be applied to the monitor under test when the hi pot START switch is activated DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 1 6 1 AC Mains H 1 i Pot 2 10 Set the hi pot timer for 1 minute If not already set set the hi pot TEST VOLTAGE to 1 5 kilovolts AC To set the hi pot TEST VOLTAGE for the first time a Turn the hi pot power switch off b Disconnect the cables from the front of the hi pot c Shut off the timer d Push on the START switch e Adjust the TEST VOLTAGE knob until the meter reads 1 5 kilovolts AC f Push STOP and turn timer back on g Connect the hi pot cables to the front of the hi pot Turn the hi pot power switch off Plug a power cord into the monitor Connect the HOT lead from the hi pot tester to the power cord line and neutral leads Connect the GND lead from the hi pot tester to the power cord earth ground lead Turn the hi pot power switch on Momentarily raise the hi pot START switch to start the test If the hi pot does not alarm before the timer expires the monitor passed the test Turn the hi pot power switch off 1 6 2 ECG SPO2 Temp Hi pot 1 2 3 Turn the hi pot switch off Set up the hi pot tester to test at 1 5 kilovolts AC for 1 minute as in the previous test Insert the ECG SPO2 and Temperature test adapters into the monitor under test Connect the GND hi pot test cable to the AC MAI
21. lt 33479 PT2 ScaleFactor 24754 lt 27373 233479 neo ovp select BATTERY NIBP Service Menu 2 From the Service Menu turn and press the SelectKnob to select the NIBP service parameter 1 21 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 3 Turn and press the SelectKnob to select pneumatic reset 4 Turn and press the SelectKnob to select valve close 5 Observe that both PT1 Pressure and PT2 Pressure equal initial values of zero mmHg 0 mmHg 6 Connect the pneumatic hose to the Monitor s NIBP port 7T Fold the adult cuff so the index line is aligned with the inner range mark on the inside of the cuff Make sure all fittings are tight and that the valve on the inflation bulb is closed tightly If there is doubt about the integrity of the system perform the leak test paragraph 1 7 2 1 before continuing 8 Close the pressure release valve on the manometer inflation bulb and manually pump up the pressure until the manometer indicates approximately 220 mmHg 9 Allow the pressure to stabilize for at least one minute Then open the pressure release valve on the manometer inflation bulb and carefully bleed off pressure until the manometer indicates 200 mmHg 10 Observe that the values of PT1 Pressure and PT2 Pressure on the menu indicate within 1 mmHg of the pressure shown on the manometer 11 Verify the system linearity by repeating steps 8 amp 9 using manometer readings of 250 mmHg 150 mmHg
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23. 4 6 2 Temp mA 0 1 5 Testing 4 7 1 SpO reading at 98 Saturation 96 100 4 7 1 BPM reading at 80BPM 76 84 NIBP Testing Perform Service Mode 4 7 2 1 Leakage Test 4 7 2 2 UUT Pressure 50 mmHg 47 53 4 7 2 2 UUT Pressure 150 mmHg 147 153 4 7 2 2 UUT Pressure 250 mmHg 247 253 4 7 2 4 Verify adult overpressure occurs between 300 330 mmHg 4 7 2 4 Verify neo overpressure occurs between 150 165 mmHg 4 7 2 hnitial cuff inflation Adult cuff 161 195 4 7 2 Systolic Reading 120 80 Adult 107 133 4 7 2 Diastolic Reading 120 80 Adult 67 93 4 7 2 Rate reading 80 BPM NIBP 76 84 4 7 2 Inflate Deflate cycle time 120 seconds 4 7 2 cuff inflation Neonatal cuff 94 151 4 7 2 Systolic Reading 100 65 Neonatal 87 123 4 7 2 Diastolic Reading 100 65 Neonatal 52 78 ECG Testing Perform in Monitor Mode 4 7 3 Waveform 4 7 3 Verify paced 1 marker on ECG signal 4 7 3 Verify paced 2 marker on ECG signal APPENDIX A Test Record A 3 DINAMAP PRO 1000V3 Service Manual 4 7 3 Verify HR LOW alarm and BPM at 30 26 34 4 7 3 Verify HR HIGH alarm and BPM at 160 156 164 473 Verify ECG VTACH alarm and BPM at 180 176 184 4 7 3 Verify ECG LEAD FAIL alarm RESP Testing Perform in Monitor Mode 4 7 4 Waveform 474 Verify RESP 20 BPM 17 23 474
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25. Units FRUs APPENDIX F FRUs F 1 DINAMAP PRO 1000V3 Service Manual APPENDIX F FRUs DINAMAP PRO 1000V3 Service Manual F 1 FRU IDENTIFICATION TABLE The following table offers details of each of the corresponding bubble numbers that appear on the FRU assembly drawings FRU IDENTIFICATION TABLE Bubble 2014595 001 HRDWR SCREWS amp WASHERS DP1100 FRU Allint mal hardware screws washers spacers etc 2013774 001 PLASTIC FRONT CASE PRO1000V3 FRU PLASTIC FRONT CASE PRO1000V3 FRU order correct fascia for county 2013776 001 ASSY INTERFACE PANEL amp COVER PRO1000v3 FRU Temperature version order FRU 2013777 001 2013777 001 ASSY PARAMETER CABLE ASSYS PRO1000V3 FRU REPERI If ECG cable is needed order FRU 2013778 001 ASSY PWA ECG BOARD PRO1000V3 FRU EXCESS POP 2013781 001 55 PWA KEYBOARD PRO1000V3 FRU ERE nij 2013782 001 JASSY PWA MAIN BOARD PRO1000V3 FRU This kit includes the Nellcor PWA hardware and spacers for PRO Series ProCare and PRO 1000V3 Monitors using Nellcor 5 2 This kit includes the Masimo PWA hardware and spacers for PRO Series ProCare and PRO1000V3 Monitors using Masimo SPO2 Includes all printer assembly items 2013787 001 KIT PRINTER PRO1000V3 FRU printer door printer button cable assembly and label 13 2016503 001 CABLE ASSEMBLIES PRO1000V3FRU 02 16 2013792 001 LCD amp CABLE NEC PRO1000V3 FRU Displa
26. power supply is in use When the battery is charged for the first time the charger may indicate prematurely that charging is complete This is normal and can happen with all rechargeable batteries when first charged The Monitor charges the NiMH battery whenever the AC power supply is in use The Monitor automatically senses if the battery needs recharging Battery charging continues whenever it s needed while the Monitor is connected to the AC power supply even when the Monitor is turned off e Batteries should be charged before first use or after prolonged periods of storage e The battery should be charged before use as a charged battery loses some charge when left in storage e The battery should be charged at room temperature 59 F 86 16 C 30 C t is normal for the battery to become warm during charging or after use e Batteries can be charged or topped off at any time It is not necessary to wait until they are fully discharged the Monitor is idle for extended periods it should be fully charged once a month to ensure optimum performance 1 9 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 1 4 3 Battery Troubleshooting Trouble Probable Cause Battery inoperative Battery not fully or does not last very charged long Battery in long term storage or nonuse Battery will not Charging battery in charge unusually cold or hot temperatures Charge and discharge batt
27. running Main CPU Board too fast APPENDIX C Error Codes 3 DINAMAP PRO 1000V3 Service Manual Hardware Error Messages Explanation Possible Error Source 8193 HW Time Base Failure Main CPU Board 8202 HW Power Supply Power Supply Main CPU System Failure Board 8222 HW RAM Test Failure Main CPU Board 8232 HW ROM Checksum Main CPU Board failure 8252 HW Secondary processor Main CPU Board not compatible 8253 HW Secondary Main CPU Board communications failure 26631 Operating system 300 Main CPU Board Hertz timer re entry error 27268 Unexpected error condition Main CPU Board APPENDIX C Error Codes DINAMAP PRO 1000V3 Service Manual NIBP Parameter Error Messages Decimal Error Explanation Possible Error Source 110 Overpressure circuit failure Main CPU Board 112 Overpressure watchdog error CPU Board EEProm read failure Main CPU Board EEProm write failure Main CPU Board Transducer initialization failure Main CPU Board Pneumatic Assembly Calibration of a transducer Main CPU Board Pneumatic channel s zero failed Assembly Calibration of a transducer Main CPU Board Pneumatic channel s span failed Assembly 140 141 142 150 170 171 180 Assembly Assembly Pneumatic Assembly Main CPU Board i Pump current value out of Pneumatic Assembly Main CPU RANGE Board Excessive leakage Pneumatic Assembly Interfa
28. 1000V3 Pre Service amp Calibration Manual exception of the OFF ON key observe that each key press toggles the key LED color and produces a beep tone 2 After all keys have been tested press the SelectKnob again to stop the test 1 7 11 Sound Test Verify that the Monitor produces tones of various pitches when this option is selected 1 7 12 Communications Tests 1 7 12 1 Set up Terminal 1 2 Connect serial communication cable from PC to rear of UUT DB15 Invoke terminal program with settings 9600 baud No parity 8 bits 1 stop bit flow xon xoff no cr If character enabled Note Terminal must be set to an available communication port comm 1 is default or redirect the terminal program to an appropriate port 1 7 12 2 Configure UUT for Communication 1 Rotate the rotor to get to the Main menu and select other system settings Select go to config mode select yes at the verification prompt Enter password 2508 and select done After the unit reboots rotate the rotor to display the Configuration Menu Select other system settings then Config HostComm Configure the COMMS port for Remote access Serial 2 Select Serial 2 setup and configure Serial 2 for ASCII cmd 9600 baud Select go to previous menu then save default changes Select exit config mode select yes at the verification prompt 10 After the unit reboots select no at new patient
29. 14 1 6 T1 AC 1 15 16 22 1 15 1 7 Service Mode 0111 1 16 el Sp TOSS 1 18 1 7 1 1 For Monitors With eon 1 18 1 7 1 2 For Monitors With Nellcor 1 19 1 75 DIBP TOS lS udi ebat oet ER DOR TH UU Io tir 1 20 TeSt OE 1 21 1 7 2 2 NIBP Calibration Check Me eR 1 23 1 7 2 3 Pressure Recalibration eese 1 24 1 7 2 4 OVerpressure 1 26 1 79 bi leaden 1 27 ec Sd oxen exceeds 1 29 TAS PEMP pal codd od Abu p eed eat e p 1 29 1 7 6 Recorder Tests 2 ua Seu e te RE n ia Lee I AER ARR ERIS ROME RI Le Tn ERA 1 30 Battery Ice 1 32 1 7 8 Failsate Logic ono Uo IUe Ro ess 1 34 T 9 Keypad LED TeSt asthe dl asthe stl 1 34 Keypad KEY oerte D Ded te D 1 34 1 35 1 7 12 Communications Tests EET RR EHE 1 35 1 7 12 1 Set
30. 22 23 24 After unit has learned the patient waveform change the BPM to 30 Verify HR LOW alarm with HR 30 4 on unit Set ECG simulator to 160BPM Verify that the ECG waveform is displayed on the LCD display Verify HR HIGH alarm with HR 160 4 on unit Set ECG simulator to 80 BPM Set ECG high alarm to 200 and low alarm to 10 Set ECG simulator to VTACH Verify ECG alarm and is 180 4 Set ECG simulator to 80 BPM Press silence hardkey to acknowledge the alarm and verify HR is 80 4 Connect scope to analog output using 1 8 stereo plug to ring to shield Verify that the ECG waveform is displayed on the scope amplitude approximately 1 Disconnect scope from analog output Remove and reattach leads Il sequentially and verify ECG LEAD FAIL alarm on display From ECG menu select turn parameter off 1 26 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 1 7 4 RESP Test 1 7 5 TEMP Tests if fitted Set simulator Respiration to 20 BrPM Set simulator delta ohms to 1 0 Set simulator Baseline to 1K and Lead to Il Verify that the RESP waveform is displayed on the LCD display Record and verify the UUT RESP reading Set simulator Respiration to 60 BrPM Record and verify the UUT RESP reading From RESP menu select turn parameter off RON The 1000 temperature system uses AL
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32. 7 2 4 Overpressure Tests CAUTION Calibration equipment should always be kept dry and free of particulate matter Moisture or foreign substances introduced to the pneumatic system will likely cause damage to the Monitor and or accessories 1 Using the calibration kit part number 320 246 an adult cuff and air hose and a manometer set up the equipment as shown in Figure 1 1 Connect the hose to the NIBP Parameter Make sure all fittings are tight and that valve on inflation bulb is closed tightly 2 From the Service Menu Turn and press the SelectKnob to select the NIBP service parameter 3 Turn and press the SelectKnob to select pneumatic reset 4 Turn and press the 5 to select valve close 5 Observe that the menu displays Overpressure Selected Adult If not turn and press the SelectKnob to select adult ovp select 6 Turn and press the 5 to select inflate on The pump should begin to inflate the system 1 24 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 7 Watch the pressure indication increase on the manometer and observe that the pump is shut down and the pressure is released when the manometer indicates in the range of 300 to 330 mmHg Observe that the menu displays Service Error None 8 Turn and press SelectKnob to select pneumatic reset 9 Turn and press the SelectKnob to select valve close 10 Turn and press the SelectKnob to select
33. ALIBRATION KIT P N 320246 Figure 1 2 Leak Test Setup 1 20 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual CAUTION 1 7 2 2 NIBP Calibration Check 8 Close the pressure release valve the manometer inflation bulb and slowly increase the pressure to 200 mmHg 1 mmHg 9 Verify the pressure indicated on the manometer remains within 5 mmHg of 200 mmHg for 60 seconds If not either the cuff or hose or both may be defective If the cuff and hose pass this test repeat Steps 1 through 7 to try to isolate the leak Repeat the leak test for all cuff and hose combinations to be used with the Monitor Calibration equipment should always be kept dry and free of particulate matter Moisture or foreign substances introduced to the pneumatic system will likely cause damage to the Monitor and or accessories 1 Using the calibration kit part number 320 246 an adult cuff and air hose and a manometer set up the equipment as shown in Figure 1 1 Connect the hose to the NIBP Parameter Make sure all fittings are tight and that the inflation bulb valve is closed tightly PT1 Pressure mmHg 0 PT1 Zero adu 451 Y ELT PT2 Pressure mmhg 0 Pressure PTD Zero adu 381 uu cal press zero cal press 200 read ovp save cal info valve open 3204 3418 3560 Leak Test Status Leak Test Results mmHg N A 0 6 PT1 ScaleFactor 24754 lt 27435
34. ARIS Model 2885 and 2886 temperature probes This system is self calibrating The only maintenance required is to verify that the temperature functions work properly These checks require an probe simulator P N TE 1811 available from ALARIS Medical Systems Inc San Diego CA 619 458 7000 GE Medical Systems Information Technologies does not stock this tester Disconnect any temperature probe from the IVAC temperature connector From the Service Menu turn and press the SelectKnob to select the TEMP service parameter The TEMP service menu displays as shown below To check the temperature system connect the IVAC probe simulator to the temperature probe connector on the side interface panel and insert a temperature probe into the holster Set the probe simulator to 98 6 verify and record the displayed temperature is 98 6 F 0 2 Set the probe simulator for the other values 80 2 and 107 8 and verify and record the displayed temperatures 1 27 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual go to service menu Sequence Number Error NONE Probe Disconnected Resistance Ohms Temperature Temperature BATTERY Temperature Service Menu 5 Set the probe simulator to B P Verify the temperature displayed is 106 0 0 2 F and Probe indication is IN Press the broken probe button and verify the monitor displays Probe Disconnected 6 Set simulator for both Or
35. E FRONT VIEW Figure 1 3 SERIAL COMMUNICATION CABLE 1 35 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 15 PIN FEMALE FRONT VIEW oO ey 5 4 8 2 1 10 11 12 13 14 15 Figure 1 4 DB15 REAR PANEL CONNECTOR REMOTE ALARM TEST PLUG 15 14 13 12 11 10 9 5 7 QOO 1 2 3 QUE xe 470 15 PIN MALE FRONT VIEW Figure 1 5 TEST PLUG ASSEMBLY 1 36 DINAMAP PRO 1000V3 Service Manual APPENDIX A Test Record APPENDIX A Test Record DINAMAP PRO 1000V3 Service Manual APPENDIX A Test Record A 2 DINAMAP PRO 1000V3 Service Manual Model TEST RECORD Serial Step Description Min Fail N A Safety Testing 45 External DC to GND Resistance 0 1000 4 5 Normal no fault leakage uA 0 500 4 5 Normal open ground leakage uA 0 500 4 5 Normal open neutral leakage UA 0 500 4 5 Reverse no fault leakage uA 0 500 4 5 open ground leakage uA 0 500 4 5 Reverse open neutral leakage uA 0 500 4 5 ECG leakage 0 50 45 Temp Leakage 0 150 45 SPO2 Leakage 0 150 Hi Pot Testing 4 6 1 Hipot mA 0 2 5 4 6 2 mA 0 1 4 6 2 SPO2 mA 0 1 5
36. Equipment D 1 DINAMAP PRO 1000V3 Service Manual APPENDIX D Required Service Equipment D 2 DINAMAP PRO 1000V3 Service Manual D 1 REQUIRED SERVICE EQUIPMENT ECG simulator model 2148 or equivalent e ECG cable pn 107326 amp 107328 e SPO2 simulator Nellcor recommends use of the SRC MAX Portable Tester Masimo recommends BIO TEK SpO2 simulators e SPO2 adapter cable e NIBP analyzer DNI Nevada CuffLink or equivalent e Adult Cuff pn 2774 e Adult Hose pn 107365 e Adult mandrel end block and spacer blocks DNI pn 5215 0268 5215 0269 e Calibration Kit pn 320246 available through GE Medical Systems e Inflation bulb and associated tubing Manometer Digital 0 600mmHg range or equivalent e Temperature probe simulator Alaris pn TE1811 e Temperature probe oral e Oscilloscope capable of measuring ECG signal 0 75Hz 1V amplitude 1 8 stereo plug Radio Shack 274 284 e Hipot Tester 1500VAC e Safety Tester DNI Nevada 235A or equivalent e DMM Fluke 8842 or equivalent e Temp probe Hi Pot adapter Temp probe assembly with probe removed and probe cable leads shorted and attached to connector compatible with Hi Pot tester SpO probe Hi Pot adapter 5 adapter cable with leads shorted and attached to connector compatible with Hi Pot tester e ECG Hi Pot adapter ECG cable with leads shorted and attached to connector compatible with Hi Pot tester e S
37. Faulty DC input jack DC cable Faulty PSU PWA Solution e Replace DC input jack cable FRU 2014835 001 e Replace PSU PWA FRU 2014829 001 Problem Unit powers on but no display Cause e Faulty display e Faulty backlight driver e Faulty Main Board Faulty PSU PWA Solution e Replace display FRU 2013792 001 APPENDIX E Troubleshooting E 3 DINAMAP PRO 1000V3 Service Manual e Replace Main Board FRU 2013782 001 e Replace Main Board FRU 2013782 001 e Replace PSU PWA FRU 2014829 001 Problem Unit will not perform NIBP function Cause e Faulty Main Board e Faulty pneumatics assembly e Faulty pneumatics cable e Faulty front panel switch Solution e Replace Main Board FRU 2013782 001 e Replace pneumatics assembly FRU 2013788 001 or 2014830 001 e Replace defective keyboard PWA FRU 2013781 001 Problem Unit will not perform ECG function Cause e Faulty ECG PWA assembly e Faulty ECG cable assembly e Faulty Main Board Solution e Replace ECG PWA FRU 2013778 001 e Replace ECG cable FRU 2014620 001 e Replace Main Board FRU 2013782 001 Problem Unit will not produce an analog ECG waveform output Cause e Faulty Defib cable assembly e Faulty Main Board Solution e Replace Defib cable assembly FRU 2014619 001 e Replace Main Board FRU 2013782 001 Problem Unit will not perform SPO2 function Cause e Faulty SPO2 PWA assembly e Faulty Main Board Solution Replace SPO2 PWA FRU
38. Jasn 1 5 10 eJe Jey et 1881 1010 55 22 0 195 eui GIS GIN ue Jo pue eu si AIBWLUNS SJEA Jo INoJULd ue 1881 sjnojuud euin 281 e si Jo 420 q AIBLULUNS e 104 Jo Je 1081 uud ue 5151210 ed quened jo eui sel ul pe ejdsip aq seme snu ueedo4nz eulos 104 2 uo eu Aejdsip pesn sun eui sel eui suado 1 5 pue pue eui peAejdsip SI Jey JAIL 01 uoneuuojul se se uis JEJA 5 4431 ut pe ejdsip uoneuuojJul 10 10 02 eui 5 1981 552 opne ay sel OOL 20552 oipne et di 3 1 120556 wieje oipne eu uoneJedo 5 sDuipee pesn jo yun ayy 1957 BAIE JOU SI 10 51 dsey 5 seyioeds 1951 4534 eui suado 1 spueJ pue
39. NS cable earth ground Connect the HOT hi pot test cable to the ECG test adapter Turn the hi pot power switch on Momentarily raise the hi pot START switch to start the test If the hi pot does not alarm before the timer expires the monitor passed the test Repeat steps 5 through 8 individually for the SPO2 and Temperature adaptors DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 10 Turn the hi pot power switch off and remove hi pot cables 11 Disconnect the probe adapters from the monitor under test 1 7 SERVICE MODE OPERATION The Monitor service mode exercises the built in diagnostic features of the Monitor and the installed parameters Access the service mode from a cold start by proceeding as follows 1 Power on the Monitor using the OFF ON button 2 Use the SelectKnob to select the no option when the Monitor prompts to admit a new patient 3 Press or turn the SelectKnob to access the main menu 4 the SelectKnob to scroll down the menu The arrow at the bottom of the list indicates that the list continues on a second screen Highlight the other system settings option and press the 5 5 Highlight the go to service mode option and press the SelectKnob Turn the SelectKnob and press the knob again to answer yes at the prompt to display the dialog box ABCDEFGHIJKLMNOPQRSTUVWXYXZ DONE DONE CANCEL Please enter the Service Mode password CANCEL SPACE SPACE BK
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41. SPACE BKSPACE 6 row of numbers is displayed at the bottom of the screen Turn the Se ectKnob and move the arrow to the desired number then press the knob to select the number Enter the service mode password 2 2 1 3 7 After the password is selected turn the SelectKnob to the DONE option and press the knob 8 In the process of entering the Service Mode the Monitor resets itself Successful entry into 1 14 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual NOTE the Service Mode is indicated by the Service Menu title displayed on the upper left side of the display The service mode can also be entered directly from a cold start by pressing and holding the following two keys until full power up OFF ON and AUTO BP To make any changes to the Service Menu the password has to be entered press the Se lectKnob to enter service password 9 At this point the Service Mode main screen should be present in the main display as shown below The service menu service parameters area displays a list that corresponds to the number and type of parameters that have been detected by the Monitor If the service mode was entered directly as described in the NOTE above enter service password appears above the service parameters on the service menu The password MUST be entered as described in Steps 5 and 6 before any changes to calibration can be made DINAMAP PRO 1000V3 Pre Service amp Calibratio
42. Service Manual pue 104 si oyez peyroeds jou J ___ ____ 0601 001 4 ____ ____ ae 00 o 1 9 06 4 OZ LEV FEN 091 00z v CENTS ruon mes mee zods suado 1 10 ainjeey jes o1ne eui Aq eq syu 2085 eui Jo uondo ey Jesn 1 passed si expleu 1 pue sr dg ojny eq Jey 0128 95 eu 184 1951 Buuo eu suado 1 pue pue eui peAejdsip 0 pejeje1 uoneuuoju se se 5 uoneuuojul 10 10102 eu 5 sasn 2100552 opne eui sayioeds 195 2120552 opne sayloads 1957 eposse opne eu 5912845 Jes 5 2120552 oipne eui 1851 1 eposse eu seyloeds 1951 5 552 uueje opne esn SISUD JO se penss 5
43. TESTS CAUTION Verify that the leakage from line to ground pin is less than 500 Disconnect the Monitor s ground lead from earth ground for the duration of this test only and verify that the leakage from line to ground is less than 500 uA Open the Monitor s neutral lead for this test only and verify that the leakage from line to ground is less 500 LA For the following tests 260 VAC is applied at the Monitor s AC Mains input in reverse polarity inputs to line pin and Neutral pin reversed Verify that the leakage from line to ground pole is less than 500 Disconnect the Monitors ground lead from earth ground for the duration of this test only and verify that the leakage from line to ground is less than 500 uA Open the Monitor s Neutral lead for the duration of this test only and verify that the leakage from line to the ground is less than 500 LA Using ECG probe adapter verify that the leakage from the ECG circuit to earth ground is less than 50 uA Using Temperature probe adapter verify that the leakage from Temperature circuit to earth ground is less than 150 uA Using SPO2 probe adapter verify that the leakage from the SPO2 circuit to earth ground is less than 150 LA Hi Pot testing is done on every unit at the factory and should not be repeated unnecessarily nor performed more often than required If unit is opened for repair Hi Pot testing is required otherwise hi pot test may be
44. Terminal 2525 2 282 2 244 9 1200 4024202 9449008 1 35 1 7 12 2 Configure UUT for COMMUNICATION 1 35 1 7 12 3 Communication 1 35 TIA Tormo 1 36 1 8 S rvice Mode EXIE s ie rop o Eee 1 36 APPENDIX A Test Record APPENDIX B Monitor Configuration Log APPENDIX C Error Codes APPENDIX D Required Service Equipment APPENDIX E Troubleshooting APPENDIX Field Replacement Units FRUs DINAMAP PRO 1000V3 Pre Service amp Calibration Manual GENERAL MAINTENANCE 1 1 INTRODUCTION This section contains general DINAMAP PRO 1000V3 Monitor service procedures including alarm code interpretation service mode operation periodic maintenance and battery care 1 2 SETTING UP THE DINAMAP PRO 1000V3 MONITOR FOR THE FIRST TIME 1 2 1 Unpack and identify the contents of all shipping materials Unpacking and 1 the Monitor 2 Unpack cord but do not plug the Monitor in at this time Installation 3 the Monitor to the backside for access to the Host Comms Cover Wireless 15 Pin Host Port Connector Communication Adaptor Connector Hinge cop edge Removable Interface Cover Serial Number Manufacturing Label 4 _ 9 ee EE Label Window Protective Earth Connector Access Test Terminal
45. al and Rectal and verify the correct probe type is indicated 7 Remove and insert probe from holster and verify probe IN OUT detection Calibration verification is complete Disconnect the probe simulator and install the temperature probe If the Monitor does not pass the calibration verification then contact customer service 1 7 6 RECORDER Tests 1 Ensure that paper has been loaded into the Recorder Parameter and you are presently in the Service Mode 2 From the Service Menu turn and press the SelectKnob to select the RECORDER test option Turn and press the SelectKnob to choose the Print 1 Waveforms option Turn and press the SelectKnob to choose the Wave Test 6 25mm S 1 28 DINAMAP PRO 1000V3 Pre Service 8 Calibration Manual option Verify that all printouts are of even tone and all pixels are present Print 1 waveforms at 6 25 mm sec waveform 1 height Sample 6 25 mm sec 1 waveform chosen 3 Allow for the paper to spool out a 12 inch printed section then press Stop Test 4 Select Vertical Text test Verify that the printed text is legible and evenly spaced This is a vertical text printer test spanning more than a single line 1 2 3 12345678901 23 567890123456789012 30 LE 40 701 50 23456789 60 lt gt 70 FGHIJKLMNO 80 PQRSTUVWXY 0 Z 100 defghijklm 110 noporstuyw 120 130 7 140
46. ce Panel 190 Commands out of sequence Main CPU Board Ovp setpoint not found Main CPU Board 210 Pump stuck on during idle Pneumatic Assembly Main CPU Board Board Assembly APPENDIX C Error Codes C 5 DINAMAP PRO 1000V3 Service Manual Temperature Parameter Error Messages Decimal Error Explanation Suggested Replacement 111 software error state machine Main CPU Board bad probe number Temp sample rate error Main CPU Board Temp lost synchronization with Main CPU Board PIC 114 Unable to synchronize with the Main CPU Board Temp PIC ECG Parameter Error Messages Decimal Error Suggested Replacement ECG board data rate error ECG Board 102 ECG board revision not ECG Board compatible board hardware error of ECG waveform 2222 42 22 Board Main CPU Board too far behind Data requested from ECG data ECG Board manager is not available Data requested from ECG data ECG Board manager is not available Errors returned while generating ECG Board analog O P 128 132 Errors returned while generating ECG Board analog O P 201 ECG board command queue ECG Board overrun APPENDIX C Error Codes C 6 DINAMAP PRO 1000V3 Service Manual SPO2 Parameter Error Messages Decimal Error Explanation Suggested Replacement too many reset requests 2 Board Main CPU Board 126 Nellcor has posted a serious FE SPO2 Board err
47. ce with Masimo and Nellcor power up defaults No menu settings are reflected 4 Connect the appropriate 5 simulator and cable to the side interface panel 5 connector Be sure it is fully seated in the socket 5 Set simulator for 98 saturation and 80BPM Verify that the Monitor responds accordingly by displaying the proper heart rate value and saturation value 1 7 2 NIBP Tests go to service menu abort pneumatic reset cal press zero cal press 200 read ovp save cal info Service Error None PT1 Pressure mmHg PT1 Zero adu PT2 Pressure PT2 Zero adu Overpressure Latch Cleared valve open valve close inflate on OverCurrent Latch Cleared Overpressure Selected Adult OVP Threshold adu 3418 3204 lt 3418 lt 3560 inflate off start leak test adult ovp select neo ovp select Leak Test Status Idle Leak Test Results mmHg NA 0 lt 6 PT1 ScaleFactor PT2 ScaleFactor 24754 lt 27435 lt 33479 24754 lt 27373 lt 33479 BATTERY NIBP Service Menu Perform the following tests to determine that the NIBP parameter is functioning normally DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 1 7 2 1 Leak Test CAUTION Calibration equipment should always be kept dry and free of particulate matter Moisture or foreign substances introduced to the pneumatic system will likely cause damage to the Monitor and or accessories Inspect
48. e DOC 10 Masimo 5 configured monitors use assembly consisting of an interface cable and a sensor e Connect the cables prior to attaching to the Monitor An 5 reading displays within moments of attaching the sensor to either an SpO simulator or to your finger e Connect the ECG lead connector to the ECG trunk cable prior to connecting to the Monitor The simplest way to function test the ECG circuits is through the usage of an ECG simulator 1 Set the simulator to normal heart rate 2 Set ECG amplitude to 1 5mV BPM to 80 3 Set respirations to 20 RPM and the delta ohms to 1 0 4 Verify that the ECG waveform 15 displayed 5 Sequentially remove and reattach leads I and and verify each time that LEAD OFF displays 6 From the ECG menu select turn parameter off option 1 5 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 1 3 PERIODIC MAINTENANCE 1 3 1 Required 1 3 1 1 Integrity of Hoses and Cuffs 1 3 1 2 Cleaning of the Monitor CAUTION 1 3 1 3 Cleaning of Accessories Perform the following maintenance procedures as required When the pneumatic integrity of any NIBP cuff or hose is in doubt replace the cuff and hose and discard the questionable accessories Do not clean Monitor with isopropyl alcohol or other solvents Do not immerse unit Wipe the exterior of the Monitor with a cloth slightly dampened with a mild detergent or nor
49. e menu 7 Turn and press the Se ectKnob to select cal press zero Observe that the message Inflate System to 200 mmHg Then Hit Cal Press 200 is displayed on menu 8 Connect hose to NIBP Parameter 9 Fold the adult cuff so the index line is aligned with the inner range mark on the inside of the cuff Make sure all fittings are tight and that valve on inflation bulb is closed tightly If there is doubt about the integrity of the system perform the leak test paragraph 1 7 2 1 before continuing 10 Close the pressure release valve on the manometer inflation bulb and manually pump up 1 23 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual the pressure until the manometer indicates approximately 220 mmHg 11 Allow the pressure to stabilize for at least a minute Then open the pressure release valve on the manometer inflation bulb and carefully bleed off pressure until the manometer indicates a little more than 200 mmHg 12 Turn and press the SelectKnob to select cal press 200 but do not press the knob 13 When the manometer indicates exactly 200 mmHg press the Rotor Observe that system pressure is released and the message CAL 14 Turn and press the Se ectKnob to select save cal info If the system is operating normally the menu displays Service Error None and the calibration setting is saved 15 Repeat calibration check gt procedure paragraph 1 7 2 2 to confirm the calibration setting 1
50. echnologies GmbH 7 127 Asahigaoka 4 chome 8200 West Tower Avenue Postfach 60 02 65 Hino shi Tokyo 191 8503 Milwaukee WI 53223 USA D 79032 Freiburg Japan Tel 414 355 5000 Germany Tel 81 42 582 6824 800 558 5120 US only Tel 49 761 45 43 0 Fax 81 42 582 6830 Fax 414 355 3790 Fax 49 761 45 43 233
51. erial communication cable see Figure 3 plug assembly with 4700 resistor NOTE Hi Pot testing is done on every unit at the factory and should not be repeated unnecessarily nor performed more often than required If unit is opened for repair Hi Pot testing is required APPENDIX D Required Service Equipment D 3 DINAMAP PRO 1000V3 Service Manual APPENDIX D Required Service Equipment D 4 DINAMAP PRO 1000V3 Service Manual APPENDIX E Troubleshooting APPENDIX E Troubleshooting DINAMAP PRO 1000V3 Service Manual APPENDIX E Troubleshooting DINAMAP PRO 1000V3 Service Manual E 1 TROUBLESHOOTING Problem Unit will not power on Cause e Power Faulty power supply Faulty PSU PWA Faulty Main Board Faulty cables e Faulty power Off On front panel switch Solution e Check AC Power Replace power supply FRU 2014832 001 Replace PSU PWA FRU 2014829 001 Replace Main Board FRU 2013782 001 Replace defective cable FRU 2014843 001 or 2014828 001 Replace defective keyboard PWA FRU 2013781 001 Problem Unit will not operate on battery Cause e Rear case battery disconnect fuse open or not plugged in e Faulty battery pack e Faulty PSU PWA Solution e Plug in or replace battery disconnect fuse Part 628192 Replace battery pack FRU 2014833 001 e Replace PSU PWA FRU 2014829 001 Problem Unit will not operate on external DC power Cause e
52. ery up to three times for optimum performance Charge at basic room temperature of 59 F 16 C to 86 F 30 Slowly bring battery to basic room temperature before recharging Batteries cannot be fully charged unless internal temperatures between 57 F 15 C and 109 F 40 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 1 5 SAFETY RESISTANCE TESTING Using a safety analyzer Dynatech Nevada Model 235A or equivalent check the ground resistance of the Monitor Refer to the Rear View graphic for locations of test points Host Communications Cover Removal is necessary to access the safety lug and battery fuse Phillips Screw 5 00 00000 0000 Phillips Screw Mounting Lug AC Mains Input External DC Ground Terminal Input Ground Pole is positive Battery Fuse Protective Earth Safety Lug Rear View of Monitor with Safety Connection Exposed Earth To Secondary Verify that the resistance between the AC Mains ground Continuity pin and the External DC connector ground is less than 10 AC Mains Leakage For the following tests 260 is applied at the Monitor s Normal Polarity AC Mains input in normal polarity DINAMAP PRO 1000V3 Pre Service amp Calibration Manual No Fault Open Ground Open Neutral AC Mains Leakage Reverse Polarity No Fault Open Ground Open Neutral ECG Leakage Temperature Leakage SPO2 Leakage 1 6
53. es the true status of the battery s health The value indicated is displayed as both a number in percentage and as an icon on the bottom left area of the display External Supply available True indicates a source other than the internal battery is providing power for the Monitor and a source to charge the internal battery External Supply Sufficient to Charge If the voltage from the external supply is greater than that of the internal battery the Monitor will display the results as TRUE False will result if either the voltage is equal to or lower than the power available from the internal battery Charge Type Fast or Slow Battery Failed Any result other than FALSE indicates that the internal battery has suffered a failure and should be investigated Charger Supply Enabled Should always be TRUE as the Monitor consistently attempts to keep the battery at its fullest capacity A FALSE indicates the battery may be faulty or not installed or the charge circuit may have failed Also if no external source of power is available the Monitor registers a FALSE result 1 7 7 1 Test Procedure 1 Verify AC Mains indicator on front panel of unit near OFF ON button is lit with AC Mains plugged in 2 Turn on Monitor 3 Remove AC Mains and verify uninterrupted battery operation Note If this fails check fuse in communications well 4 Verify battery indicator is lit near OFF ON button Note Battery life is dependent
54. g inserts and place the Monitor into the original shipping container Generally long term storage of a nickel metal hydride battery in either a charged or discharged condition has no permanent effect on capacity Capacity loss due to self discharge is reversible and nickel metal hydride batteries can recover to full capacity by proper recharging For example cycling through repeated charge discharge cycles can restore a full capacity of a nickel metal hydride battery that was stored at room temperature for up to one year Long term storage at high temperatures can lead to deterioration of seals and separators and should be avoided Perform the test procedures described in paragraph 1 7 every twelve months or whenever the accuracy of any reading is in doubt An internal 3 6V NiMh battery acts as an alarm backup and maintains the nonvolatile RAM memory when the Monitor is off or away from AC mains A system alarm message is generated if backup battery replacement is required 1 8 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 1 4 CARE OF STORAGE BATTERIES 1 4 1 Procedures For First Use 1 4 2 Battery Charging The Monitor uses one nickel metal hydride NiMH storage battery The battery can be charged at any time without reducing the charging capacity Follow these procedures to condition a new NiMH battery and optimize its performance The internal battery automatically charges when the AC
55. ion of pneumatic hose O rings is recommended once a year 1 Using the calibration kit part number 320 246 an adult cuff and air hose and a manometer set up the equipment as shown in Figure 1 1 Connect the hose to the NIBP Parameter Make sure that all of the fittings are tight and that the valve on the manual inflation bulb is fully closed SOLID NIST CALIBRATED CYLINDER 2 INFLATION DIGITAL MANOMETER BULB 100000 Y ADAPTER CALIBRATION 12 AIR HOSE Figure 1 1 NIBP Test Setup DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 2 From the Service Menu turn and press the SelectKnob to select the service parameter 3 and press the 5 to select start leak test Observe that the Leak Test Status message on the menu indicates Busy 4 Observe that the pump begins inflating the system to 200 210 mmHg at which point the pump operation will cease The Monitor will begin to calculate system pressure loss rate 5 After about 60 seconds the pressure is released and the menu should display Leak Test Status Passed and the Leak Test Results indication should be a value less than 6 Service Error None should continue to display 6 If the menu displays Leak Test Failed continue to Step 9 7T Using the calibration kit part number 320 246 an adult cuff and air hose and a manometer set up the equipment as shown in Figure 1 2 C
56. lity APPENDIX A Test Record A 5 DINAMAP PRO 1000V3 Service Manual APPENDIX A Test Record A 6 DINAMAP PRO 1000V3 Service Manual APPENDIX B Monitor Configuration Log APPENDIX B Monitor Configuration Log DINAMAP PRO 1000V3 Service Manual APPENDIX B Monitor Configuration Log B 2 DINAMAP PRO 1000V3 Service Manual quaned Ajaaioe JOU BuruueM 63521 rM waysks 991 9500 25141 04 1501 141 sJeadde dndod y 50045 7 15 19 10 9500401 0 MOH sajqe ayy 10 54915 yeaday 8 5 aq 3NOG pue 21423 2 ayy 19922 10 14 10 y 4931u3 51 dndod 9500 suyas waysAs 01 Of 2142 12 au 10 0 79 pasisap se
57. mal hospital bactericides Use dishwashing detergents such as IVORY and JOY registered trademarks of Procter amp Gamble Corp PALMOLIVE registered trademark Colgate Palmolive Corp Clean the adult cuffs supplied for use with the Monitor by hand washing in warm soapy water However take care to avoid entry of water into the cuff and hoses at any time If water enters the cuff dry the cuff by passing air through it The neonatal cuffs are for single patient use discard if they become soiled Clean cuffs and hoses with a cloth slightly dampened with mild detergent Do not immerse hoses Do not immerse cuffs without prior application of cuff hose caps 1 6 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual CAUTION Clean 5 sensor surface before and after each patient use Reusable sensors can be wiped with a 70 alcohol solution If low level subsection is required wipe with a 1 10 bleach solution Do not use undiluted bleach 5 5 25 sodium hypochlorite or any other cleaning solution other than those recommended here or in the directions for use for the sensor being used Permanent damage to the sensor could occur Do not immerse the sensor in water or these cleaning solutions because the sensor and its connector are not liquid proof Do not sterilize the sensor by irradiation steam autoclave or with ethylene oxide Refer to directions or use for the appropriate senso
58. n Manual 1 7 1 Tests Battery Health External Supply available enter service password External Supply Sufficient to Charge service parameters Charge Type Battery Failed TEMP Charger supply Enabled ECG RESP NIBP 5 2 DC Supply Voltage mV 15036 lt 23761 12 Supply mV 1005 lt 1327 Sound Test Battery Voltage mV 10655 lt 14439 Alarm Relay Screen Type turn off system DC Supply Voltage 101 lt 161 test fail safe logic 12 Supply adu 78 lt 103 keypad LED test Battery Voltage adu 138 lt 187 keypad KEY test DP 1100 SN BATTERY Main System SW SUNSCRAA NOTE Secondary Processor SW SSPR2RAA Additional Resources S3MODRAA S3LSPRAA SS3LGERAA S3LFRRAA S3LITRAA S3LLTRAA Main Service Menu For each parameter there are one or more service screens that display operating values and tests that are applicable to the parameter type Refer to the following paragraphs for information about each parameter At the conclusion of the tests select go to service menu at the top of the screen to return to the Service Menu main screen Additional resources depend on the configuration of the Monitor 1 7 1 1 For Monitors With Nellcor SpO On occasion when testing the integrity of the Nellcor oximetry system abnormal results may occur when introducing large changes in the pulse rate and or pulse amplitude Extreme changes in
59. neo ovp select Observe that the menu displays Overpressure Selected Neo 11 and press the Se ectKnob to select inflate on The pump should begin to inflate the system 12 Watch the pressure indication increase on the manometer and observe that the pump is shut down and the pressure is released when the manometer indicates in the range of 150 to 165 mmHg Observe that the menu displays Service Error None 13 the overpressure test results in an out of tolerance condition contact GE Medical Systems Information Technologies at 877 274 8456 for assistance 1 7 3 ECG Tests Connect the ECG leads to the ECG trunk cable prior to connection to the Monitor The simplest way to function test the ECG circuitry is through the usage of an ECG simulator with the Monitor in normal monitoring mode Set ECG simulator to 80BPM Paced Set ECG simulator amplitude to 1 0mV Press ON OFF button to power up UUT Select no at new patient prompt Set the ECG high alarm to 150 and the low alarm to 50 Verify that the ECG waveform is displayed on LCD display 6 From ECG menu select Pace 1 and verify paced marker on display waveform 7T From ECG menu select Pace 2 and verify paced marker on display waveform 8 From ECG menu select pace detection off Turn paced off on simulator 1 25 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 10 12 13 14 15 16 17 18 19 20 21
60. opne sayloeds asp suueje nuaw euo eDueu 5 peyeloosse snueui sueedde e iou 5141 1 10 peeds deams 5 1957 420 TO Jeuieuw penssi si 440 YOSNIS 2045 10 51 peeds daams epep INO YOOTIAN U0 2201 005 9181 asind 2095 2045 Jeq leuis s1ydes6 ay jo uodo 195 eui Smole y peus suondo y 8 on Log ti Monitor Configura APPENDIX B DINAMAP PRO 1000V3 Service Manual ejeuoeu pue 10 si Hope payloads you eyeuoeuz ___ __ Eq ope pejer osse oipne seyiseds sasn NOLLYYNLYS 34534 0552 wieje opne ay 1981 c 7 Qv31 dS34 pejei osse opne ay saijioeds 1951
61. or FE data OK processing stallled 2 Board 130 MASIMO has posted either a SPO2 Board board or diagnostic failure type available in service mode msg looks out of sequence SPO2 Board missing characters inside a SPO2 Board packet 133 not able to correctly set 5 2 Board parameter 134 NELL_SendCommand called SPO2 Board before previous call completed 135 Not enough room in transmit SPO2 Board FIFO to send data Receive FIFO full probably lost SPO2 Board data queue out to OEM board is full SPO2 Board 0 138 Nellcor has posted too many auto SPO2 Board resets Nellcor software error 2 Board communication errors board Unit may be configured incorrectly APPENDIX C Error Codes C 7 DINAMAP PRO 1000V3 Service Manual Recorder Parameter Error Messages Decimal Error Explanation Suggested Replacement output to printer queue overflow Printer output to printer queue overflow Printer 104 input queue from system Printer overflow Printer invalid location bad command for tis mode bad command for this mode Explanation Suggested Replacement This means something was wrong ECG Board with memory at wake up Couldn t get data space These last three mean that the ECG Board algorithm execution couldn t keep up with the data acquistion APPENDIX C Error Codes 8 DINAMAP PRO 1000V3 Service Manual APPENDIX D Required Service Equipment APPENDIX D Required Service
62. r Follow manufacturer s instructions for cleaning ECG lead wires and cable Compatible cleaning and disinfecting solutions are dishwashing detergents such as IVORY and JOY registered trademarks of Procter amp Gamble Corp e PALMOLIVE registered trademark of Colgate Palmolive Corp e Chlorine bleach disinfectant 5 25 three quarter cup per gallon of water Do not apply isopropyl alcohol to the Monitor some parts can become marred and cracked Isopropyl alcohol for accessories only Formula 7 registered trademark of Johnson amp Johnson Medical Products Inc or pHisoHex registered trademark of Laboratories Quaternary based germicidal detergents such as VESTAL INSURANCE registered trademark of the Vestal Corp e HI TOR PLUS registered trademark of the Huntington Corp e VIREX registered trademark of S C Johnson amp Son 1 7 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 1 3 1 4 Long Term Storage 1 3 2 Annual Procedures NOTE For the above follow manufacturers recommendations for dilution rate and use These recommendations are not an endorsement of the manufacturers or of the effectiveness of these materials for cleaning or disinfecting If it becomes necessary to store the Monitor for an extended period of time remove all attached accessories Attach the original packin
63. rate sent to the Nellcor sensor by the SpO2 may cause the SpO2 algorithm to completely miss finding the pulse rate DINAMAP PRO 1000V3 Pre Service amp Calibration Manual This is an expected result To work around this incrementally step up or down the settings on your 5 simulator and allow the monitor to detect and display the new pulse rate or saturation Nellcor recommends use of the SRC MAX Portable Tester for use with PRO Monitors equipped with the Nellcor SpO system 1 7 1 1 For Monitors With Masimo SpO Masimo recommends BIO TEK SpO simulators Test Procedure 1 Disconnect all sensor cables from the 5 Parameter and ensure that the parameter is listed within the main Service Menu 2 From the Service Menu turn and press the SelectKnob to select the 5 service parameter The SpO service menu displays The text under Error and Version sections reflects the installed type of SpO The illustration shows both text examples go to service menu 1 Parameter Fatal Error decimal None Oxygen Saturation 0 Heart Rate 0 bpm Nellcor Errors Recovery Code 0 Error Code 0 MASIMO Errors Board Fail 0 Diagnostic Fail 0 BATTERY 02 Version 506 1 8 1 0 6 21 02 02 Software Version Masimo DSP V4 0 0 0 MCU V2 0 0 0 PID 1 SpO Service Menu DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 3 All SpO2 mode operations take pla
64. th the charge status of the battery 1 2 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual 1 2 2 Set the Date and the Clock The Monitor uses a SelectKnob to navigate through the menu systems Rotating SelectKnob moves the arrow cursor and pressing the Se ectKnob makes the selection 1 2 Power the Monitor using the OFF ON button Use the SelectKnob to select the no option when the Monitor prompts to admit a new patient Press or turn the Se ectKnob to access the main menu Turn the SelectKnob to scroll down the menu The arrow at the bottom of the list indicates that the list continues on a second screen Highlight the other system settings option and press the SelectKnob Turn the SelectKnob to scroll down the menu to highlight the Adjust date amp time option Press the SelectKnob to continue Turn the SelectKnob to scroll down and highlight the appropriate date and time components to be changed if necessary Month Day Year Hour Minute Second Press the SelectKnob The field is displayed a box the SelectKnob to the desired number the SelectKnob After all of the settings are changed use the SelectKnob to scroll down and highlight the set new time and date option Press the SelectKnob to save the settings and continue The message CAUTION This will delete all trends and stored waveforms Are you sure you want to do this
65. upon battery usage A fully charged battery should last 120 minutes 10 min using the following setup 1 31 DINAMAP PRO 1000V3 Pre Service amp Calibration Manual NIBP 5 min auto cycle with adult cuff ECG RESP SpO2 Active TEMP predictive mode Printer printing 2 waveforms for 1 min every 20 min at 25 mm sec 1 7 8 Failsafe Logic Test 1 From the Service Menu turn the SelectKnob to select test fail safe logic dialogue box displays CAUTION This causes the system to freeze for approximately 2 seconds then enter the fail safe mode Continue 1 Turn the SelectKnob to the yes option and press the knob 2 After two seconds the system freezes an alarm sounds and the screen goes blank Recycle the system power using the OFF ON button To return to the Service Mode repeat the procedures as described in Section 1 7 1 7 9 Keypad LED Test 1 From the Service Menu rotate and press the SelectKnob to select keypad LED test Observe that each of the keys on the Monitor face illuminate one key at a time With the exception of the OFF ON key observe whether or not any of the keys fail to illuminate DINAMAP PRO 1000 record silence freeze OFF ON 2 After all keys have been tested press the SelectKnob again to stop the test 1 7 10 Keypad KEY Test 1 From the Service Menu rotate and press the SelectKnob to select keypad KEY test With the 1 32 DINAMAP PRO
66. y 1 uoo 96 1 501 500 2 0 0 ysnipy ysnipy B 4 Monitor Configuration Log APPENDIX B DINAMAP PRO 1000V3 Service Manual pue oujeiped 10 si Buas payloads jou J eeuoeu ____ eui uonipuoo ei ou speles 9 Jasn eui pue pue si uonipuoo eiuujAuue ue j qiJA ejoisAsy 91 suonipuoo e dsip pue 1957 553 eu suado 1 Jesn eJinbei 115 4 515110 e Jo gt es nd Jayeuaced eow loquo Jesn eui sorte 94195 01 99191 1 593 se pe ejdsip eq 01 ay 5 IUIJA PUB pue ui 51 qeu ASING YH 01 pejeje1 19 10102 1951 sok peseq 5110109 Bale Jeya 5 Ji 5912945 1951 sue wn peAe dsip 503 Jo e ueJeedde ay pesn
67. y Cableisincluded 18 2013794 001 FASCIA PRO1000 ENGLISHFRU 19 2013 95 001 FASCIA 1000 SPANISH FRU 20 2013796 001 FASCIAPRO1000FRENCHFRU 21 2013797 001 FASCIA PRO1000 GERMANFRU 22 2013798 001 FASCIA PRO1000 RUSSIANFRU do o S O 23 2013799 001 FASCIA PRO1000 HUNGARIAN FRU 1021 24 2013800 001 FASCIA PRO1000 POLISHFRU 25 2013801 001 FASCIA 1000 CHINESE 26 2013802 001 FASCIA PRO1000 JAPANESEFRU 27 2017290 001 FASCIA 1000 PORTUGESE FRU 1541 28 2017291 001 KIT FASCIA 1000 ITALIAN FRU 30 2014694 001 55 INTERFACE PANEL DP1100FRU 1 2013783 001 JASSY NELLCOR SPO2 BOARD amp HARDWARE FRU 2013786 001 JASSY MASIMO SPO2 BOARD amp HARDWARE FRU 32 36 2014829 001 JASSY PSU BOARD PRO1000V3 FRU 37 2014831 001 JASSY SPEAKER PRO1000V3 FRU 38 2014832 001 JASSY PSU MODULE 60W PRO1000V3 FRU 9 2014833 001 JASSY BATTERY PACK amp BRACKET PRO1000V3 FRU 3 APPENDIX F FRUs F 3 DINAMAP PRO 1000V3 Service Manual APPENDIX F FRUs GE Medical Systems Information Technologies 0086 2012820 001 A gemedical com World Headquarters European Representative Asia Region GE Medical Systems GE Medical Systems GE Medical Systems Asia Information Technologies Inc Information T
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