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HYDRIM C61wd G4

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2. occocccccocnoc 50 6 5 Removing and reinstalling the LCD fan 50 6 6 Removing and reinstalling the speaker 50 6 Removing and reinstalling the door latch assembly ooccoccon co 51 6 8 Removing and replacing the door microswitch 51 6 9 Removing and replacing the door latch solenoud 51 6 10 Removing and replacing the door seal 52 6 11 Removing and replacing the Chamber Seal REENEN 53 Right Side Components eessen 54 7 1 Removing and reinstalling the DC power source 55 7 2 Removing and reinstalling the reservoir filling pump 56 7 3 Removing and reinstalling the dosing bellows poump 56 7 4 Removing and reinstalling the dosing reservoit 57 7 9 Removing and reinstalling the I O DOANE siii aria 57 7 6 Removing and reinstalling the chemical bracket n nnennennannennenn 58 7 f Removing and reinstalling the pressure switch 59 Left Side Components ssss 60 8 1 Removing and reinstalling mear OAD roca a Da aaa aaa 61 8 2 Removing and reinstalling the dryer heater REENEN 63 8 3 Removing and reinstalling the dryer assembly ccccesseceeeeeeees 63 Contents 9 Rear Components cccssnscssnnennenenes 64 9 1 Removing and replacing TNE COOMMG TAN aas sa aa acid 65 9 2 Removing and reinstalling the air gap pUMp sasnananonnnnanenonnnnnnnennnnnnh 66 9 3 Removing and reinstalling the Copndenser REENEN 67 10 Top Components 515sr
3. 3 Reconnect tubing Reconnect wiring Reinstall bottom panel To reinstall slide the panel back into position replace the screws and pull the rubber standoffs back through the panel NOTE if the rubber standoffs are not pulled through the panel the dryer inlet duct will not function correctly Figure 46c 6 Reinstall the top and left panels Softener assembly part 01 113325S 78 11 Bottom Components 11 8 Removing and reinstalling the water valves Figure 47 A C power contacts RO valve hot water valve cold water valve not shown 1 Valves for hot water cold water and R O water if fitted inlets can be accessed from the unit bottom 2 Run a shipping cycle to drain the unit disconnect the power and flip it on its back For detailed instructions on flipping the unit see Section 4 5 Removing and reinstalling the bottom panel Remove bottom panel See Section 4 5 Removing and reinstalling the bottom panel Valves are accessible from this position Color Coding Figure 47 5 Unscrew valve from chassis to remove R O water inlet if fitted To reinstall reverse instructions To reinstall the bottom panel slide the panel back into position replace the screws and pull the rubber standoffs back through the panel NOTE if the rubber standoffs are not pulled through the panel the dryer inlet duct will not function correctly Valve inlet part 01 113330S 11 9 Removing and re
4. PERFORM TESTS e f panels are removed a dielectric strength test Hi Pot AND a protective bonding impedance test ground continuity must be performed on the HYDR IM when the work is completed and after the cover has been returned to the unit e A dielectric strength test hi pot must be performed on the unit if parts associated with the power main are serviced or replaced e A protective bonding impedance test ground continuity must be performed on the unit if components of the protective earthing system are changed or if connections are broken and remade PROTECT THE UNIT e The HYDRIM contains electronic circuitry that is static sensitive Always wear a static strap when working with or near printed wiring boards In addition use static footstraps grounding mats and grounded work surfaces when servicing microprocessor devices Transport boards and devices in static protected bags e In order to ensure adherence to the applicable safety agency approvals state provincial regional and national laws replace components with SciCan approved parts only 80 12 Lumens Cleaning System if fitted 12 1 Removing and reinstalling the Lumens Cleaning System water supply 1 Disconnect the detergent bag and remove bag sump and drawer manifold 2 Run a shipping cycle to drain the unit disconnect inlet power and flip unit onto its back For detailed instructions on flipping the unit see Section 4 5 Removing and reinstall
5. Figure 38 airgap test port upper wash upper wash DC power USB port overflow tray arm inlet arm sensor source 10 1 Removing and reinstalling the USB port Figure 38 Remove top cover left and right panels See Section 4 Removing and Replacing Panels Remove chemical bracket See Section 7 6 Removing and replacing the chemical bracket Remove 2 screws holding USB port to chassis 4 2 3 4 Remove door fascia See Section 6 1 Removing and replacing the door fascia 5 Remove kickplate See Section 5 1 Removing and replacing the kickplate 6 Disconnect USB from the LCD controller board 7 Cut cable ties on wiring harness and pull cable through to remove To reinstall 1 Thread USB cable to LCD controller board and connect 2 Fasten USB port to chassis 3 Reinstall kickplate door fascia chemical bracket and panels Cable USB part 01 113261S 69 10 Top Components 10 2 Disconnecting and reinstalling the upper wash arm inlet Figure 38 1 Remove the top cover See Section 4 1 Removing and reinstalling the top cover Pull down on the upper wash arm inside the chamber to remove it Unscrew the mounting nut to release the upper wash arm input To reconnect the upper wash arm input 1 Put the upper wash arm input into position 2 Fasten the mounting nut on the inside 3 Reinstall the upper wash arm by pushing it into position 4 Reinstall top cover Top arm fitting part 01 113600S 10
6. P4 Custom Ao between Ao 3 500 rinse and Ao 6 000 P5 Special Cycle 93 C 10 minutes Technician access only This cycle can be used to deal with special epidemic situations There is no draining of the unit until the end of the disinfection phase disinfection is performed during wash lt 30 C cold 2 minutes lt 30 C cold 2 minutes lt 30 C cold 2 minutes lt 30 C cold 2 minutes lt 30 C cold 2 minutes 50 C 5 minutes 50 C 9 15 minutes 50 C selection available for 5 9 minutes 90 95 C 10 minutes lt 30 C cold 2 minutes lt 30 C cold 1 minute 60 C 1 minute 90 95 C 5 minutes 90 95 C adjust from 1 to 5 minutes 70 C 5 minutes 1 25 minutes default 10 minutes 1 25 minutes default 10 minutes 1 25 minutes default 8 minutes 1 25 minutes default 8 minutes The P3 P4 and P5 disinfection temperature reflects the minimum guaranteed temperature at any time during disinfection anywhere in the wash chamber However the disinfection temperature is set to be around 93 C with an upper switch point of the heater at 94 C and a lower switch point of 92 C The disinfection time of P4 can be increased by 1 minute incremental intervals from 1 to 5 minutes The minimum disinfection time is 1 minute with a minimum AO value of 3500 The minimum AO value for disinfection time of 5 minutes is 6000 The final rinse time has to be set and
7. 8 Remove 6 screws and slide the panel up to release the tabs from the chassis Figure 13c rubber standoffs Figure 13b To reinstall slide the panel back into position replace the screws and pull the rubber standoffs back through the panel NOTE if the rubber standoffs are not pulled through the panel the dryer inlet duct will not function correctly Bottom panel part 01 113296S Sane Figure 13c 42 5 Front Components WARNINGS AND PRECAUTIONS If you have questions about the unit you are repairing please do not hesitate to contact your local SciCan representative for information Also the HYDRIM is heavy Exercise caution and seek assistance when lifting or carrying units A EXERCISE CAUTION e Hazardous voltages are accessible when the cover is removed e Disconnect the power cord before servicing the power mains portion of the controller board and associated devices e Removing the panels will expose some sharp metal edges Be careful and wear long sleeves and gloves PERFORM TESTS e f panels are removed a dielectric strength test Hi Pot AND a protective bonding impedance test ground continuity must be performed on the HYDR IM when the work is completed and after the cover has been returned to the unit e A dielectric strength test hi pot must be performed on the unit if parts associated with the power main are serviced or replaced e A protective bonding impedance test ground conti
8. 19 1 27 Connecting to a wireless network 20 Routine Procedures and Maintenance nee rek ERR EK een 21 2 1 Replacing the HIP Ultra cleaning solution 21 2 2 Changing the HEPA filter 22 2 3 Filter and wash arm maintenance 23 2 4 Cleaning the chamber 24 2 5 Draining the unit for service or shipping 24 2 6 Upgrading the Trmmware 24 2 Using the HYDRIM remote access function 25 2 8 Annual Service Requirements 26 Diagnostics and Troubleshooting 29 3 1 Using the service men 29 3 2 Using the setup menu 30 3 3 Using the user men 31 3 4 Using software tools for diagnostics 32 Debug Screen occccccccccnonccnoconononnnnanonanonos 32 VO Status Cr rt to 33 3 5 Troubleshooting cycle faults 34 4 1 Removing and reinstalling the top panel 40 4 2 Removing and reinstalling the left panel 40 4 3 Removing and reinstalling the right panel 41 4 4 Removing and reinstalling the back panel 41 4 5 Removing and reinstalling the bottom panel ccceseeeeceeeeeeees 42 Front Components nees nee Kee 43 5 1 Removing and reinstalling the kickplate 44 5 2 Removing and reinstalling the power Switch 45 Door Components neuen nek keier 46 6 1 Removing and reinstalling door fascia 47 6 2 Removing and reinstalling door springs 48 6 3 Removing and reinstalling the door 49 6 4 Removing and reinstalling LCD and LCD controller
9. Rinse Set Drying Time RO Selection Set RO water level Rinse continuous Prod Test Cycle 1 Prod Test Cycle 2 Water Adjustment 29 Subnetmask Router DNS Automatic IP DHCP Renew IP IP Address 3 Diagnostics and Troubleshooting 3 2 Using the setup menu To access functions and settings on the setup menu proceed as follows Hy dri C teg SHGWMRANZ Model Cet DB SH ITOMZKOOODD Cycle Count 722 3 Diagnostics and Troubleshooting 3 3 Using the user menu To access functions and settings on the user menu proceed as follows Hydrim CO teed SHGWAARANZ Model KENA 0 007 SN FOIZDA Eyele Count TI 31 3 Diagnostics and Troubleshooting 3 4 Using software tools for diagnostics Within the service menu there are two useful tools for troubleshooting Debug screen and IO status screen Debug Screen The Debug screen is used when running a cycle to view the I O status of components To access the debug screen select Diagnostic Tools from the service menu and select Set Debug Screen then go to the main menu and select a cycle The LCD screen will display the following Dryer Heater Upper arm rom Dosing pump Air gap Chemical level Empty Full Over flowing Salt level Chamber temperature Regeneration valve Orpm Condenser valve Air gap valve and pump JA ei Evacuation pump Wi Jl be A Figure 8 E A p Validation RinsesHold DRAININ CyeNo
10. follow these steps 1 Power the unit OFF and disconnect tube A from the bacteriological filter and remove the filter from the filter bracket Note the orientation of the arrow mark on the filter before removing When the filter is free of the bracket carefully disconnect tube B from the back of the filter 2 Routine Procedures and Maintenance 3 Before installing the replacement bacteriological filter SciCan order no 01 102119S check that 5 Re connect tube A to the left hand the arrow mark on the filter matches ODER HS the direction of the arrow on the 6 After replacing the filter go to the bracket Push the right hand filter Reset LCS Counter screen in the fitting into tube B Setup menu and reset the LCS counter 4 Gently press the replacement filter to zero See Section 1 15 into the filter bracket The arrow mark of the filter should be facing out and pointing to the right 2 3 Filter and wash arm maintenance Cleaning the chamber s coarse and fine filters Inspect the coarse and fine filters in the bottom of the chamber daily for debris and clean if necessary To clean remove the filter turn the metal nut at the centre front of the filter to release it rinse under a tap and reassemble Ensure that the filter is firmly locked into position when replaced Removing and checking the wash arms If you see that the wash arms are not turning easily remove them Both the upper and lower arms are
11. 14 Temperature Hot and Cold Wall 150 C Valves A26 7 DINI F ta 168 13 F R O Valve Ambient temperature Dryer air temperature NOTE When a cycle is started P1 P2 P3 the air gap is filled four times before the circulation pump starts 32 3 Diagnostics and Troubleshooting I O status screen The lO status screen is used when testing components and wires for functionality without the cycle running Chamber T 67 7 C Validation T 15 0 C POB T 20 7 Drying T 110 3 C Chamber Full SW ON AirGap F ON E ON O OFF RPM_T ON RPM_BON LDS C OFF PS OFF PR OFF Door Position ON Door Lock ON Air Filter ON RPM 0 Salt OFF Chemical ON a 33 3 Diagnostics and Troubleshooting 3 5 Troubleshooting cycle faults Cycle Fault Effect Problem _ Possible Causes This is caused by a water heater malfunction CF 1 Water Heating Failure CF 2 Chamber Filling Failure CF 3 Chamber Temperature Reading Failure CF 4 Water Evacuation Failure Improper wash cycle aborted Improper wash cycle aborted Improper wash cycle aborted Cycle interrupted Chamber temperature less than a set point after a timeout or a temperature increase rate of 1 C per 2 minutes was not achieved during Circulation and heating phase Timeout on filling up the chamber Temperature reading outside acceptable range for primary or secondary sensor Timeout on water evacuation from the chamber Check
12. 3 Removing and reinstalling the upper wash arm sensor Figure 38 1 Remove the cover See Section 4 1 Removing and reinstalling the top cover 2 Disconnect black wires 73 and 74 3 Unscrew the mounting nut to release the sensor To reinstall 4 Place the sensor into position and hand tighten the mounting nut 5 Reconnect the black wires 73 and 74 to the wiring harness 6 Reinstall top cover Proximity sensor part 01 113681S 70 11 Bottom Components WARNINGS AND PRECAUTIONS If you have questions about the unit you are repairing please do not hesitate to contact your local SciCan representative for information Also the HYDRIM is heavy Exercise caution and seek assistance when lifting or carrying units A EXERCISE CAUTION e Hazardous voltages are accessible when the cover is removed e Disconnect the power cord before servicing the power mains portion of the controller board and associated devices e Removing the panels will expose some sharp metal edges Be careful and wear long sleeves and gloves PERFORM TESTS e f panels are removed a dielectric strength test Hi Pot AND a protective bonding impedance test ground continuity must be performed on the HYDR IM when the work is completed and after the cover has been returned to the unit e A dielectric strength test hi pot must be performed on the unit if parts associated with the power main are serviced or replaced e A protective bonding imp
13. 69 70 the filter wires 67 68 and the door latching solenoid wires 93 94 Figure 20a 20b 4 Unstick double sided tape to remove capacitor if required To reinstall 1 Reattach all the wires Figure 20a screws filter screw latch assembly 3 Fasten the 2 screws at the top of the door latch CAUTION door has sharp edges 4 Fasten the 1 screw into bracket at right 5 Fasten cable ties Door latch part 01 113322S 6 8 Removing and replacing the door microswitch 1 Remove the door latch assembly 2 Unscrew the 2 screws fastening the door miscroswitch to the door latch assembly and remove To reinstall Figure 20b 1 Replace the door microswitch door latch door latching solenoid manual door latch and fasten with the 2 screws 2 Reinstall the door latch assembly and door fascia Door latch microswitch part 01 113605S 6 9 Removing and replacing the door latch solenoid 1 Remove door latch assembly 2 Remove 2 screws fixing solenoid to assembly 3 Disconnect wiring CAUTION connector terminals are delicate Hold terminals with pliers while pulling connections To reinstall reverse procedure Door latch solenoid part 01 113319S 91 6 Door Components 6 10 Removing and replacing the door seal la To remove the door seal open the door pull the old seal out and remove all silicone residues Figure 21a To replace the door seal 1 4 Use a silico
14. Cleaning System reene 80 12 1 Removing and reinstalling the Lumens Cleaning System water supply 81 12 2 Removing and reinstalling the Lumens Cleaning System air Supply 82 Spare Parts List sccssecssesseesneeees 83 APPeCNICES wsssseneccnnnnnnsenenneeneeenennes 86 Appendix A HYDRIM C61wd G4 Electrical Schematic aannannannaannannnnnna 86 Appendix B HYDRIM C61wd G4 and LCS FOW Diagram BE 87 EU Representative SciCan GmbH Wangener Strasse 78 88299 Leutkirch GERMANY Tel 49 0 7561 98343 0 Fax 49 0 7561 98343 699 SciCan Inc 701 Technology Drive Canonsburg PA 15317 USA Phone 1 724 820 1600 Fax 1 724 820 1479 Toll free 1 800 572 1211 SciCan Medtech Alpenstrasse 16 CH 6300 ZUG SWITZERLAND Phone 41 0 41 727 7027 Fax 41 0 41 727 7029 1 Introduction 1 1 Overview This guide provides instructions for the servicing and repair of the HYDRIM C61wd G4 Instrument Washer Every attempt has been made to provide accurate detailed instructions HYDR M C61wd G4 instrument washer cycle description chart PO Machine Cleaning Cycle No initial draining P1 Rinse and Hold Cycle Use to prevent soil from drying on instruments when they will not be washed within one hour P2 Regular Cycle no disinfection Use for moderately soiled loose instruments P3 Heavy Duty Cycle with disinfection Use for heavily soiled instruments and cassettes
15. HONOd Il S H SAHOLIMSOYOIN Se SEI 2 eee 1804 KS yood SH aY 3dAL__ZZ0 1_N3 TREE HOLIMSOMOIN TI x SE J Ge LKE Y3INIAYA MOTI ONE BER ONISOG Oe 90 YOSNAS o BERG Ea l Wd Wav MO14 ov 9 HOLIMS 13437 WANNA INIVA p e SILM TINS MONO ge NITI 90 GIONS TIOS e on YIOAYISIY FUIHISONIY Ol HOLIMSOYOIN Y31713 t MOTJX3AO Ka i 1JddOd BE 1SNVHX3 XIV S ay YILVM wal RS IVOYIV a 90 OL LIINI SUN Ne HOLIMS a Es 000 JYNSSIYA d mt NG Tam Tam E YOLSINYSHI y a 393 Laa HOLIMS YIHASON LV tt Se 7 EN l J YOLVINDAY E EE JSN 31713 JIY4NSSIA via IVNY3HL SE o J YISNIONOO KI m p SE y M H 9 3 A a q et EE EE Ee SV 031V341 38 OL SI U 017 NYOIDS JO ALYIdOYA JHL SI ONY ALVIdOYA TVNLOJTITINI NVOIOS SI INJANIOO SIHL JO LNSLNOD JHL 87
16. Silicone applicator with silicone Electrical Safety test equipment e Hi Pot tester e Ground continuity tester e Static strap e Static bags 10 1 Introduction The unit contains the following types of hardware Phillips pan head self tapping metal screws Phillips pan head stainless steel machine screws Spring clamps Band Gear clamps Cable ties 1 6 Shipping instructions The unit should be serviced on site If it is necessary to send the unit back to the dealer follow these instructions Run the Prepare for Shipping cycle in the setup menu to remove most of the water from the system before shipping the unit Use the tube clipped under the front of the unit to drain any residual water from the air gap If there is standing water in the chamber siphon or ladle as much water as possible and use an absorbent cloth to remove the rest Disconnect and remove the cleaning solution container and then drain the dosing reservoir Screw in the leveling legs Specify upright heated and insured shipping Ensure unit is returned on a pallet with at least two banding straps securing the box to the pallet If original packaging is unavailable packaging can be ordered with part 01 1133175 Shipping outside of these conditions can affect warranty 11 1 Introduction 1 7 Installation IMPORTANT INFORMATION e To open the wash chamber door if the door is locked and the unit is not functional release the lever loca
17. V 3 a 3 g y NOLVOLINdVIO dOJ_0d NVOIOS LINSNOO E T y 3 ONIMVYG JIYOS ION OG Se Y43 v339 NOHdIS AMINO SNOLLVENDIANOY SIT NI 7 ov dnd 03SN Aug SIN GSHSVd NI GSSOIONS SVI8YW Z 08 3NIVA J WO 3 WASA SOT WSA NINY319 NSN G3SO10 ATIVAYON DN I a EE SEIN 3SV8 INIHOVW Ds E WO4 1HOI3H poo areata Na eg a Y KUN WS9 0 m S 08 NIvad JAVA EA ENE Ka H AA BER aos e D EE E i SINTYA s A tt YY Si 9a 9a YJOSN3IS dWSL YOSNIS dW3L er D ie 5 NOILVOIIVA YAEWVHO EL rer T 1 Os S OLLVINONIOSY JAVA MIJHI S i YANSLIOS Y LVM D UI a eee eee 4 ee _ _ ie m m y W s OV IN oY IN z ETAN pin INVA 6 A 90 A Rm LN YILVM JIN MILYA Ov IN UN 1932 JAVA o A HOLIMS Jade 2dd ov YSLV3H E Y Y 4 geg MOTINIAO TIAS1 a Es 318v113S38 e d o AO E WI en No gen d WWYSH 90 YOSNIS SANS SN WAN Wu MO YANIVLNOD LIVS o o Kal Val gt e Sch o _ oF EJ O a E a E TI TTT TTT N i L YISNJONOI q EE Pe d es 90 ANWA JAWA GIONS10S 1 d WI YOLO Y1SIY SEI y q wu MOA Wih YY AVYdS Sak SIMOT Y z REI EE O ID HU e Tl gt l YIBINVHO HSYM 6 SR 00 Od y 03H HOLIMSOYOIN HOLIMS am BIR Gy 91d MOTA dvoulv Jl yioayasay onisog OV dNd_ONISOC E ES ana SENS 94 Holi AN A O Go EH 8 H SR Seet EE WA JI NTIOS ae Vids Love ae ra ov Go _
18. Verify air valve stuck e Check Verify I O board hardware failure CF 27 Memory Error Hardware failure Color LCD control The internal memory of board failure the Color LCD Controller is malfunctioning e Replace Color LCD controller board Touchscreen is blank Check power source white USB storage device Re insert the USB storage does not contain device and wait for the data to copy over again If problem persists back up all the information on the USB device and reformat it the last print out NOTE the web portal allows access to all of the unit s cycle information Unit is not sending Check email settings by emails using the TEST button on the unit s web portal From the SETUP web page select the TOOLS tab Click on TEST to check your router unit and Internet connections lf all settings appear to be OK Go to the unit s touchscreen and renew the IP address by following these steps 1 Scroll through the setup menu to NETWORK SETUP and select 2 Select RENEW IP Not receiving emails Check user s spam filter from the unit Be certain the unit has been identified as an accepted email source 38 4 Removing and Replacing Panels WARNINGS AND PRECAUTIONS If you have questions about the unit you are repairing please do not hesitate to contact your local SciCan representative for information Also the HYDRIM is heavy Exercise caution and seek assistance when lifting or carryi
19. can also be accessed by removing steel plate filter housing on LCS models in front of kickplate Figure 14a Figure 15 power switch contacts To reinstall 1 Reattach contacts to power switch according to the table below and push into cut out in chassis Power switch Corresponding terminal position Wire 3 BLU 29 30 YEL 2 Reinstall left panel and top cover Rocker switch part 01 112024S 45 6 Door Components WARNINGS AND PRECAUTIONS If you have questions about the unit you are repairing please do not hesitate to contact your local SciCan representative for information Also the HYDRIM is heavy Exercise caution and seek assistance when lifting or carrying units A EXERCISE CAUTION e Hazardous voltages are accessible when the cover is removed e Disconnect the power cord before servicing the power mains portion of the controller board and associated devices e Removing the panels will expose some sharp metal edges Be careful and wear long sleeves and gloves PERFORM TESTS e f panels are removed a dielectric strength test Hi Pot AND a protective bonding impedance test ground continuity must be performed on the HYDR IM when the work is completed and after the cover has been returned to the unit e A dielectric strength test hi pot must be performed on the unit if parts associated with the power main are serviced or replaced e A protective bonding impedance test ground continuity mu
20. caution and seek assistance when lifting or carrying units A EXERCISE CAUTION e Hazardous voltages are accessible when the cover is removed e Disconnect the power cord before servicing the power mains portion of the controller board and associated devices e Removing the panels will expose some sharp metal edges Be careful and wear long sleeves and gloves PERFORM TESTS e f panels are removed a dielectric strength test Hi Pot AND a protective bonding impedance test ground continuity must be performed on the HYDR IM when the work is completed and after the cover has been returned to the unit e A dielectric strength test hi pot must be performed on the unit if parts associated with the power main are serviced or replaced e A protective bonding impedance test ground continuity must be performed on the unit if components of the protective earthing system are changed or if connections are broken and remade PROTECT THE UNIT e The HYDRIM contains electronic circuitry that is static sensitive Always wear a static strap when working with or near printed wiring boards In addition use static footstraps grounding mats and grounded work surfaces when servicing microprocessor devices Transport boards and devices in static protected bags e In order to ensure adherence to the applicable safety agency approvals state provincial regional and national laws replace components with SciCan approved parts only 54 7
21. cycle to drain system power off unit and disconnect power cord 2 Remove top cover and back panel From inside the chamber remove the 2 screws to release the splash shield Figure 37a 4 Using a 7 mm nut driver remove the condenser mounting ring Figure 37b 5 From the back of the unit remove the clamp on the condenser inlet hose 6 Remove the lower hose clamp on the condenser outlet Figure 37a 7 Push down gently on the condenser screws and tip it back to access the hose clamp on the condenser air exhaust Figure 37c 8 Loosen and slide the hose clamp over the hose to free the condenser air exhaust 9 Release the clamp on the condenser drain and remove the condenser To reinstall 1 Attach the air exhaust and drain tube hose clamps 2 Put the condenser back into place aligning the screw posts to fit the holes in the chamber 3 From inside the chamber replace the mounting ring and fasten the 2 retaining nuts Replace the splash shield Figure 37b mounting ring Reattach the inlet and outlet hoses Condenser assembly part 01 113334S Push condenser in direction of thick arrows Ka Figure 3 c condenser 67 Figure 37d 10 Top Components WARNINGS AND PRECAUTIONS If you have questions about the unit you are repairing please do not hesitate to contact your local SciCan representative for information Also the HYDRIM is heavy Exercise caution and seek assistance
22. replace the screws and pull the rubber standoffs back through the panel NOTE if the rubber standoffs are not pulled through the panel the dryer inlet duct will not function correctly Temperature sensor part 01 113271S 79 11 Bottom Components 11 5 Removing and reinstalling the bottom RPM sensor 1 Disconnect the detergent bag and remove bag and drawer RPM sensor 2 Run a shipping cycle to drain the unit SE disconnect power and flip unit onto its back For detailed instructions on flipping the unit see Section 4 5 Removing and reinstalling the bottom panel 3 Remove bottom panel See Section 4 5 Removing and reinstalling the bottom panel 4 Remove the drain pump See Section 11 3 Removing and reinstalling the drain pump 5 Disconnect wires 71 and 72 and pull from underneath the air intake manifold 6 With the drain pump out unscrew by hand the black mounting nut on the lower RPM sensor 7 Unscrew sensor from the sensor housing To replace 1 Hand tighten the black nut on the sensor Do not over tighten 2 Fish wires underneath the air intake Figure 44 manifold and reconnect terminals RPM sensor 3 Reinstall the drain pump 4 Reinstall bottom panel To reinstall slide the panel back into position replace the screws and pull the rubber standoffs back through the panel NOTE if the rubber standoffs are not pulled through the panel the dryer inlet duct will not function
23. source fan Reconnect the wiring according to Figure 29c 59 Figure 29c 8 Left Side Components WARNINGS AND PRECAUTIONS If you have questions about the unit you are repairing please do not hesitate to contact your local SciCan representative for information Also the HYDRIM is heavy Exercise caution and seek assistance when lifting or carrying units A EXERCISE CAUTION e Hazardous voltages are accessible when the cover is removed e Disconnect the power cord before servicing the power mains portion of the controller board and associated devices e Removing the panels will expose some sharp metal edges Be careful and wear long sleeves and gloves PERFORM TESTS e f panels are removed a dielectric strength test Hi Pot AND a protective bonding impedance test ground continuity must be performed on the HYDR IM when the work is completed and after the cover has been returned to the unit e A dielectric strength test hi pot must be performed on the unit if parts associated with the power main are serviced or replaced e A protective bonding impedance test ground continuity must be performed on the unit if components of the protective earthing system are changed or if connections are broken and remade PROTECT THE UNIT e The HYDRIM contains electronic circuitry that is static sensitive Always wear a static strap when working with or near printed wiring boards In addition use static footstraps ground
24. to the local water hardness To read local water hardness proceed as follows 1 The water test kit included with your HYDRIM contains three water hardness test strips in bags Take a water sample from the location where the machine will be installed 2 Open one of the bags remove the test strip and dip it into the water Slightly Hard 3 Compare the color of the strip with the chart on the back of the bag Determine the water hardness according to the chart on the water test kit envelope 4 Power the unit on and select the Settings key from the main menu Moderately Hard 5 Goto the Setup Menu Cycle Settings and select Set Regeneration 7 Using the up and down arrows set the water softener regeneration level according to the water hardness table in this section If your water hardness falls between two settings select the higher setting 8 Unscrew the water softener container lid from the bottom left of the chamber and pour 0 5 litres of water into the water softener container 9 Add 0 5 kg of water softening salt to the water softener container using the supplied funnel to prevent any salt Additional gt 3 0 3 gt 31 6 Water treatment WW l required from spilling into the chamber and close by screwing the lid tightly back into place An improper seal can lead to corrosion SS D o gt IE ae EL D ha JE x OI Please note The water test strip is only accurate up to 2
25. when lifting or carrying units A EXERCISE CAUTION e Hazardous voltages are accessible when the cover is removed e Disconnect the power cord before servicing the power mains portion of the controller board and associated devices e Removing the panels will expose some sharp metal edges Be careful and wear long sleeves and gloves PERFORM TESTS e f panels are removed a dielectric strength test Hi Pot AND a protective bonding impedance test ground continuity must be performed on the HYDR IM when the work is completed and after the cover has been returned to the unit e A dielectric strength test hi pot must be performed on the unit if parts associated with the power main are serviced or replaced e A protective bonding impedance test ground continuity must be performed on the unit if components of the protective earthing system are changed or if connections are broken and remade PROTECT THE UNIT e The HYDRIM contains electronic circuitry that is static sensitive Always wear a static strap when working with or near printed wiring boards In addition use static footstraps grounding mats and grounded work surfaces when servicing microprocessor devices Transport boards and devices in static protected bags e In order to ensure adherence to the applicable safety agency approvals state provincial regional and national laws replace components with SciCan approved parts only 68 10 Top Components mm a
26. 3 screws at the front Right side panel part 01 113290S Figure 11 4 4 Removing and reinstalling the back panel 1 Remove 8 screws to release the panel Figure 12 To reinstall reverse procedure Back panel part 01 113297S Figure 12 Screws 41 4 Removing and Replacing Panels 4 5 Removing and reinstalling the bottom panel 1 With the unit still hooked up start by disconnecting the cap from the chemical detergent pouch and then running a shipping cycle from the set up menu This will drain most of the water and detergent from the unit 2 If you cannot run a shipping cycle because the unit is without power pull the drainage tube out from under the middle of the kickplate and allow it to drain into a waste bottle Without power you may have to manually unlock the door using the door latch 3 Remove the coarse filter and sump filter and use an absorbent cloth to sop up residual water from the sump 4 After draining the unit turn it off disconnect the power and disconnect all water connections 5 Slide an absorbent cloth under the unit to catch any remaining water 6 Using the two handleholds located at the front under the kickplate Figure 13a pull the unit towards you and tip it onto its back 7 On the bottom panel there are 2 small rubber standoffs connecting the dryer inlet duct to the bottom panel Push these through their holes to detach them from the panel Figure 13b
27. 50 ppm If the reading on the test strip exceeds 250 ppm and or if the location in which the HYDRIM is installed has known water quality problems having a more detailed and accurate water test done by a test lab is strongly recommended 13 1 Introduction IMPORTANT The HYDR M s water softening system reduces the water hardness by taking out Calcium Carbonate If the water testing results show that the water hardness is outside the unit s range of adjustment or if other dissolved solids in the water cause stains or deposits on the instruments or chamber an external water treatment system may be required 1 9 Setting the language The messages displayed by your HYDR M can be presented in a number of different languages To change the current language follow these steps 2 Scroll to Language Selection and select 3 From the LANGUAGE screen press A D to scroll through the list of languages When you have found the desired language press D to save your selection and return to the Setup menu 1 10 Setting the country Scroll to and select Using the keypad type the name of the country and press en to select Press D to save and return to the Setup menu W N 1 11 Setting the time N Scroll to and select Time Setup From the TIME screen use the keypad to set the time Press en to save and D to return to the Setup menu Ga 14 1 Introduction NOTE If the HYDR M is connecte
28. Boor Locked Boor Locked Detergent Pa Detergent Door Closed e Dear Closed NOTE The system can also be primed by simply starting a cycle and selecting Detergent Replaced when prompted NOTE A cycle will not start with the red X next to the Detergent indicator 21 2 Routine Procedures and Maintenance 2 2 Changing the air filter and bacteriological filter if fitted Bacteriological filter HEPA filter Figure 5 When the message Replace air filter appears the HEPA filter is in need of changing 1 Turn the power off 2 Pull open the ventilation panel below the front door of the unit 3 Make note of the direction of the arrow and remove the old filter by pulling it from the centre 4 Install the new air filter placing the arrow in the correct orientation and close the ventilation panel 5 After replacing the filter go to the Reset Drying Counter screen in the Setup menu and reset the drying counter to zero See Section 1 14 The filter must be replaced every 750 drying cycles The unit will continue to run if the filter is not replaced but you will notice less than optimal drying performance Spare part 01 113277S Filter Air C61 Tube A Tube B behind Figure 6 22 Bacteriological filter Models fitted with a lumens cleaning system LCS have a biological filter that must be replaced every 500 cycles or if dirty To change the biological filter
29. Figure 35 65 9 Rear Components 9 2 Removing and reinstalling the air gap pump Run a shipping cycle to drain the unit Remove the top cover left panel and back cover See Section 4 Removing and Replacing Panels Remove the spring clips on hoses at the bottom of the air gap One outlet to the pump and the other inlet from the valve Disconnect wiring from solenoids Cut the cable tie and disconnect the wires Remove the two screws holding the bracket to the chassis Take the pump assembly out and pull the pump breather tube from the pump CAUTION fitting pump breather tube is delicate be careful while pulling the tube it might damage the fitting threads Cut the cable tie to separate the pump motor from the bracket and pull the motor from the coupling Figure 36b To reinstall 1 2 7 Pump 24V part 01 113283S Use a cable tie to fasten the pump motor to the bracket Connect the pump breather tube to the pump and bring the pump assembly into position Fasten the pump bracket to the chassis using two screws Re connect the wires to the pump red 85 to red and black 86 to black Reconnect solenoid wires See Figure 36b Replace the hoses on the air gap one outlet to the pump and the other inlet from the valve Slide spring clips into place to fasten hoses Reinstall panels Figure 36c 66 9 Rear Components 9 3 Removing and reinstalling the condenser 1 Run shipping
30. HYDRIM C61wa G4 INSTRUMENT WASHER e Service Manual Your Infection Control Specialist gt PECLANS HYDRIM C61wd G4 Service Manual 95 113588 Rev 1 0 Copyright 2013 SciCan Ltd All rights reserved Contents Introduction neen KKK KKK e 4 4 Removing and Replacing Panels 39 del COVE Wa 4 k2 UNIT ata QIAN CC aiii oia 5 With cover and panels removed top 6 With cover and panels removed bottom 7 18 Turning the button sound ON or OFF 16 19 Adjusting the button beep volume 17 E Weeer ten EE 8 1 4 Safety information cccccseeeeseeeeeeees 9 Sale Operativa 9 Sale Servicing ME 9 1 5 Tools and bardware 10 1 6 Shipping mestruchons 11 IZ MAS FAN ANON asana ia 12 1 8 Setting water softener asane 13 1 9 Setting the language nannnnnnannaennene 14 1 10 Setting the Country 14 1 11 Setting the me 14 1 12 Setting the date 15 1 13 Assigning the unit identifier number 15 1 14 Resetting the drying counter 15 1 15 Adjusting the LCS counter 16 1 16 Adjusting the screensaver delay 16 1 17 Adjusting temperature display 16 4 4 1 20 Adjusting the salt regeneration 17 1 21 Adjusting the screen contrast 17 1 22 Changing the touchscreen display themes RER 17 1 23 Creating a user name 18 1 24 Creating a user DIN 18 1 25 Setting up process enforced usage 19 1 26 Connecting to a network
31. Panels From inside the chamber remove the 4 screws holding the dryer outlet cover Remove the screw connecting the dryer assembly to the air gap Disconnect the dryer heater wiring Pull the dryer free from the rubber air intake boot SCrew To reinstall 1 Put the dryer assembly in place with 4 screws 6 Reinstall panels 63 5 Reattach the dryer heater wiring Duct vertical part 01 113324S door spring SCrews Figure 32 Figure 33a dryer outlet cover 2 Reattach the rubber air intake boot Attach the dryer outlet cover on the chamber side and fasten 4 Reattach the screw connecting the dryer assembly to the air gap 9 Rear Components WARNINGS AND PRECAUTIONS If you have questions about the unit you are repairing please do not hesitate to contact your local SciCan representative for information Also the HYDRIM is heavy Exercise caution and seek assistance when lifting or carrying units A EXERCISE CAUTION e Hazardous voltages are accessible when the cover is removed e Disconnect the power cord before servicing the power mains portion of the controller board and associated devices e Removing the panels will expose some sharp metal edges Be careful and wear long sleeves and gloves PERFORM TESTS e f panels are removed a dielectric strength test Hi Pot AND a protective bonding impedance test ground continuity must be performed on the HYDR IM when the wo
32. Right Side Components DC power source reservoir filling pump pressure chemical switch bracket dosing bellows pump Figure 23 I O board dosing reservoir 7 1 Removing and reinstalling DC power source 2 Remove 7 wire contacts from COM the DC power source 3 Remove 1 screw at the front right of the power supply bracket and loosen GRD 1 screw at the back of the bracket 41 Slide forward to remove A To reinstall 1 Slide the bracket back into position LN AC tighten rear screw and replace screw at front right 31 32 2 Reattach contacts according to Figure 24 Power supply part 01 113266S Turn off unit and disconnect power cord 55 Figure 24 7 Right Side Components 7 2 Removing and reinstalling the reservoir filling pump Figure 25 1 Disconnect chemical bag and run shipping cycle to drain dosing system 2 Turn off unit and disconnect power cord 3 Remove right panel 4 Remove 2 wire connections at top of pump 5 Cut cable ties on input and output tubing 6 Pull pump out from between rubber mounts wire connections To reinstall 1 Put pump into position between rubber mounts and attach tubing to inlet and outlet Fasten the tubing to the pump with cable ties cable ties Figure 25 Reattach 2 wire connections Run device test on service menu before replacing panel St Pe Ser ZS Reinstall right panel Chemical pump part 01 113307S 7 3 Removing and reinst
33. alling the dosing bellows pump Figure 26a 26b 1 Disconnect chemical bag run shipping cycle screws dosing bellows screw to drain system power off unit and disconnect A pump power cord Remove right panel Cut the cable ties on the inlet and outlet tubes Disconnect wires 53 and 54 from microswitch ST eS ZS Disconnect yellow wire from 22 and white wire from 33 34 6 Remove 2 screws to detach bracket from chassis Pull tubing from inlet and outlet connections Lift the dosing bellows pump out and remove 2 screws to detach dosing bellows pump from bracket Figure 26a dosing reservoir screw To reinstall 1 Reattach dosing bellows pump to bracket using two screws Fasten bracket to chassis using 2 screws Connect wires 53 54 to microswitch yellow wire to 22 and white to 33 34 4 Reattach tubing with cable ties 5 Reinstall right panel Dosing bellows pump part 01 113306S 56 Figure 26b 7 Right Side Components 7 4 Removing and reinstalling the dosing reservoir See Figure 26a oS oe Ye NY e Disconnect chemical bag run shipping cycle to drain system power off unit and disconnect power cord Remove right panel Cut cable ties and disconnect inlet and outlet tubing from reservoir bottom Disconnect snap connector on red wire 55 56 to the float switch Cut cable tie on overflow outlet tubing and detach Remove 2 screws to remove dosing reservoir from chemical bracket To rein
34. ature reading device into sump of HYDRIM and close door Run P3 P4 P5 Disinfection cycle When the temperature sensor reaches 90 C use g SY on the touchscreen to match the values displayed on the external temperature reading device IMPORTANT All local regional state and national regulations regarding the servicing of this class of device and safety requirements must be observed e Reset the service counter vi E code 7919 2 Scroll to Preventative Maintenance and select Then scroll to Reset Service Counter and select e Clean machine e Conduct electrical safety tests hi pot and ground continuity Equipment and parts requirements for annual service Dryer filter HEPA Part number 01 113277S Main chamber seal Part number 01 1133005 Lower door seal Part number 01 113661S Service Manual Part number 95 113588 Electrical safety test equipment Water hardness test strips Part number 01 108305S Calibrated independent temperature measuring device 100m graduated measuring cylinder 28 3 Diagnostics and Troubleshooting 3 1 Using the service menu To access the service menu select the image of the technician and enter the service code 7919 on the keypad Error History View IO Status Component Tests Set Debug Screen Set Calibration es Hydiries C teg SHGWIRANZ Model CEW D DO2 SN ITOMPKOONOT Cyele Count 722 lis Technician Set Regeneration Chemical Setup Cycle Selection Prewash Wash
35. correctly 76 11 11 6 Removing and reinstalling the dryer motor blower 1 Bottom Components dryer motor screws Disconnect the detergent bag and remove bag and drawer 2 Run a shipping cycle to drain the unit disconnect power and flip unit onto its back For detailed instructions on flipping the unit see Section 4 5 Removing and oe reinstalling the bottom panel 3 Remove bottom panel dryer motor See Section 4 5 Removing blower and reinstalling the bottom panel dryer outlet Remove diagonal brace Remove 2 screws at diagonal the chassis and 3 screws brace on dryer motor bracket Figure 45a Fig dryer inlet 6 Disconnect dryer exhaust from exhaust outlet Pull dryer motor out blower with dryer boot attached Figure 45b Disconnect wiring 9 Detach dryer boot from dryer motor blower To reinstall 1 Connect wires 2 Put dryer motor blower into place 3 Thread dryer exhaust back into position 4 Fasten top of bracket to chassis with 3 screws 5 Fasten dryer motor blower to dryer motor bracket with 3 screws 6 Reattach the dryer motor blower exhaust boot to dryer duct Make sure exhaust boot is properly attached to dryer duct otherwise air water will leak 7 Reinstall bottom panel To reinstall slide the panel back into Blower 24V part 01 113285S position replace the screws and pull the rubber standoffs back through the panel NOTE if the rubber stan
36. d to a network it is important to also enter the correct Time Zone Enter the Time submenu select Time Zone and scroll and select your local time zone 4 To change your unit to display 12 hour time format 24 hour time format is the default setting go to the Setup menu and use A D to scroll to TIME 12 24 select it and toggle to 12 Press D to save and return to the Setup menu 5 To activate daylight savings time DST go to the Setup menu and use A D to scroll to DST ON OFF and select Use D D to toggle DST ON or OFF and press the D to save and return to the Setup menu h 12 Setting the date S n L a Ta 2 Scroll to and select Date Setup 3 From the DATE screen use the keypad to set the date Press en to save and D to return to the Setup menu 4 To change the format in which the date appears return to the Setup menu and use A D to scroll to DATE FORMAT Select it and follow the prompts to have the date displayed in the desired format Press D to save and return to the Setup menu b 13 Assigning unit identifier number mh n gt L ia go Scroll to and select Using the keypad select a maximum of 3 digits to be used as the unit s identifier number Press en to save and D to return to the Setup menu 4 1 14 Resetting the drying counter The drying counter must be reset when the HEPA filter is changed User will be prompted every 750 cycles to do preventative maintenance wh
37. doffs are not pulled through the panel the dryer inlet duct will not function correctly exhaust boot Figure 45c 1 11 Bottom Components 11 7 Removing and reinstalling the water softener system 1 Disconnect the detergent bag and remove bag and drawer 2 Runashipping cycle to drain the unit and disconnect power 3 Remove the softener cap and soak vacuum all the water inside the water softener Remove the top and left panels 5 From inside the chamber remove the water softener system ring nut Figure 46a 6 Flip unit onto its back For detailed instructions on flipping the unit see Section 4 5 Removing and reinstalling the bottom panel water softener ring nut Figure 46a 7 Remove bottom panel See Section 4 5 Removing and reinstalling the bottom panel 8 Remove the diagonal brace 9 Remove the 4 screws on the dryer bracket and the 2 screws connecting the bracket to the chassis Figure 46b 10 Disconnect wires to the solenoid and wires for the salt level sensor 11 Pull water softener outwards CAUTION will contain residual water to access and disconnect the outlet hose and remove water softener To reinstall 1 Reconnect the outlet hose and push the water softener system back into position lubricate the air gap inlets with silicone if necessary 2 From inside the chamber fasten the ring nut tightly NOTE DO NOT tighten by hand Fasten this nut properly to avoid leaks
38. e 2 screws at left and 3 screws at right Then sliding left side up and slide right side up to bring it up and out of position Figure 18b 4 Remove latch assembly see 6 7 Removing and reinstalling door latch assembly but do not disconnect wires 5 Remove 2 screws on the left inside of door and KM 2 screws on right inside of door Figure 18c Figure 18a 6 Pull the door out CAUTION Door edges are door latch assembly LCD bracket extremely sharp screws To reinstall push the door back into position and fasten screws Reattach latch assembly door rebar and door fascia Inner door panel part 01 113299S Figure 18b screws door rebar screws IZ Figure 18c screws 49 6 Door Components 6 4 Removing and reinstalling LCD and LCD controller if Remove the door fascia to access the LCD See 6 1 Removing and reinstalling door fascia Remove all wire connections from the controller board and cut cable ties affixing the wiring harness to the LCD Figure 19a Remove the retaining nuts on each corner of the board CAUTION Lift the board gently it is attached to the LCD by a ribbon cable Figure 19a Flip the board over to expose the ribbon cable latch fastener Using your fingernail gently flip up the latch to release the ribbon cable Figure 19b The LCD is affixed to the bracket and replacement LCD will come attached to bracket Remove the speaker and fan if replacing the LCD
39. e way Figure 310 11 To remove the air gap pull it up to clear the water softener connections y Figure 31b hose clamps To reinstall 1 Reconnect the pump breather tube to air gap and fasten with a cable tie 2 Apply soap or silicone lubricant if available to the water softener connections and push the air gap down into position Ensure the overflow outlet at the top of the air gap is properly aligned with the tray Fasten the 2 screws at the left side of the air gap Reconnect tubing and tighten hose clamps 5 Reconnect the wire connections according to the color coded cable ties or your own markings 6 Reinstall panels Backflow preventer part 01 113318S Figure 31d 62 8 Left Side Components 8 2 Removing and reinstalling the dryer heater A Remove the left panel and cover See Section 4 Removing and Replacing Panels 2 Disconnect the heater wiring 3 Unscrew the 2 screws 4 Cut the wiring cable tie 5 Remove the door spring and tuck the wiring harness out of the way under the chamber to improve access 6 Slide the heater out of the dryer duct housing To reinstall 1 Put the heater back in the dryer assembly 2 Insert the screws and do not overtighten 3 Reconnect the wiring 4 Reinstall panels Heater air part 01 113273S 8 3 Removing and reinstalling the dryer assembly 1 Remove the left panel and cover See Section 4 Removing and Replacing
40. edance test ground continuity must be performed on the unit if components of the protective earthing system are changed or if connections are broken and remade PROTECT THE UNIT e The HYDRIM contains electronic circuitry that is static sensitive Always wear a static strap when working with or near printed wiring boards In addition use static footstraps grounding mats and grounded work surfaces when servicing microprocessor devices Transport boards and devices in static protected bags e In order to ensure adherence to the applicable safety agency approvals state provincial regional and national laws replace components with SciCan approved parts only 71 11 Bottom Components sump w water heater dryer motor dryer exhaust duct hose water softening system solenoids drain pump water temperature recirculation Figure 39 sensor pump 11 1 Removing and reinstalling the recirculation pump 1 Disconnect the detergent bag and remove bag and drawer 2 Run a shipping cycle to drain the unit disconnect power and flip unit onto its back For detailed instructions on flipping the unit see Section 4 5 Removing and reinstalling the bottom panel 3 Remove bottom panel See Section 4 5 Removing and reinstalling the bottom panel 4 Loosen and remove the hose clamps on both the inlet and outlet hoses of the recirculation pump 5 Remove the diagonal brace 4 screws Figure 40a Disconnect wires 7 Pull do
41. einstalling the top panel 1 Open door to remove 3 screws under the top cover s front edge Figure 9 2 Pull top cover to the front and tip up to remove To reinstall place the cover on top of unit and slightly forward Push it to the back to engage the tabs Replace 3 screws at the front Top panel part 01 113286S Stee Figure 9 4 2 Removing and reinstalling the left panel Remove top cover Open front door to remove 4 screws in the front Figure 10 Remove 3 screws on back of unit not shown gt SY E Tip the panel back and slide it down to disengage the two tabs that insert into the chassis at bottom To reinstall bring the panel into position slightly lower than the unit to be able to engage the two bottom tabs and the one at the top Slide it up into place and replace 4 screws Replace the top cover Left side panel part 01 113288S Figure 10 40 4 Removing and Replacing Panels 4 3 Removing and reinstalling the right panel 1 Open the door to remove 3 screws in the front Figure 11 Remove 3 screws at the back of the unit not shown MRICS TEE There are 2 tabs at the bottom of the panel To disengage these from the chassis pull the panel out from the top and slide it down To reinstall bring the panel into position slightly lower than the unit to be able to engage the two bottom tabs Slide it up into position and push it into place at the top Replace 3 screws at the back and
42. em if fitted 12 2 Removing and reinstalling the Lumens Cleaning System air supply 1 Disconnect the power and remove the back panel See Section 4 4 Removing and reinstalling the back panel 2 Disconnect the air supply tubing from the solenoid valve Figure 49c 3 Remove the 2 screws fastening the air solenoid valve to the vertical upright and remove the solenoid 4 Remove the 2 screws fastening the regulator bracket to the chassis and remove the regulator Figure 50 To reinstall reverse instructions Figure 50 Regulator bracket screws 82 13 Spare Parts This spare part list was last updated on the date of the release of the unit To see an updated spare part list please refer to my scican com 01115252 0111525 01 1133185 01119547 01 1132855 01 1132845 01 1132585 01 1132595 01 1132605 01 1132615 01 1133215 01 1133945 01 1132825 01 1133345 01 1132965 01 1132975 01 1136335 01 1132885 01 1132905 01 1132865 01 1133155 01 1133565 01 1133225 01 1136055 01 1133195 01 1136615 01 1132985 83 13 Spare Parts 13 Spare Parts 85 SOT tu syrun AUO y AG uey 100q 10399U4U09 gen asn SS 2 sa Cl aa 4 6 UORBITINUILIOS OI 0 5 i d SES TOOVAT 5S WOSNAS AWAL WHO YOSNAS NOLLVGITVA AWAL WHO Hi L b 9 8 08 O Q le 9 Q Q Q Q 5 paea as 0191 gt E ch oN oN o 5 k ds I bi E ed 2 su 7 La lod S sl je b Z ZA s Fl
43. esenanananananan 68 10 1 Removing and reinstalling the USB DOM EE 69 10 2 Disconnecting and reconnecting the upper wash arm inlet 70 10 3 Removing and reinstalling the upper wash arm sens0or 70 11 Bottom Components csscssssensseenes 71 11 1 Removing and reinstalling the recirculation GDump 12 11 2 Removing and reinstalling the water heater ken 13 11 3 Removing and reinstalling the drain DUMP aaa aa aia 74 11 4 Removing and reinstalling the sump temperature sensor 19 11 5 Removing and reinstalling the bottom RPM Sensor 11 76 HYDRIM and STATIM are registered trademarks of SciCan Ltd BRAVO HIP and SysTM are trademarks of SciCan Ltd All other trademarks referred to in this manual are the property of their respective owners For all service and repair inquiries In Canada 1 800 870 7777 United States 1 800 572 1211 Germany 49 0 7561 98343 0 International 416 446 4500 Email techservice ca scican com Manufactured by SciCan 1440 Don Mills Road Toronto ON M3B 3P9 CANADA Phone 416 445 1600 C 416 445 2727 1 800 667 7733 0123 12 13 14 11 6 Removing and reinstalling the dryer motor blower 17 11 7 Removing and reinstalling the water softener system 78 11 8 Removing and reinstalling the water va lves ke 19 11 9 Removing and reinstalling the AC power met 79 Lumens
44. f power Air temperature less This is caused by a heater than a set point after malfunction Check air heater wire harness for loose contacts Check that the heater element is not interrupted Check I O PCB air heater relay output CF 9 Program Cycle interrupted The unit is running e Defective PCB and or Timeout a cycle for more than software failure 3h 3 min e Replace Color LCD controller CF 10 Drying System Cycle interrupted Air Dryer RPM not Electronics motor driver should not be activated 35 zero when Dryer motor failure I O board Check Dryer motor wiring Verify that motor stops when in non drying phase Replace I O board Replace dryer motor 3 Diagnostics and Troubleshooting Cycle Feat Effect Problem Possible Causes CF 12 Water Filter Clogged for models equipped with LCS only CF 13 Temperature Validation Error CF 14 Water Too Hot CF 15 Water Reservoir Overflow CF 16 Ambient Temperature Error CF 17 Drying Error Cycle interrupted Cycle interrupted Cycle interrupted Cycle interrupted Cycle interrupted Drying system overheated Problem with Lumens Cleaning System Water temperature rose above the maximum allowed temperature During the Prewash phase the water temperature in the chamber is 5 C higher than the target for more than 1sec Leak in the unit Operating temperature for one or both logic boards is too high Drying Air
45. face Caution Risk of electrical Caution Refer to manual and or Hot Steam shock Disconnect supply for details before servicing Safe operation The following apply to both operators and service technicians e Exercise caution and seek assistance when lifting or carrying the unit e Cleaning solutions may irritate Avoid contact with eyes skin and mouth e Never lean on the open door The unit may tip forward causing injury e Always turn the unit OFF before adding softener salt or solutions Before performing routine maintenance or servicing the unit turn the unit OFF and unplug the power cord from the power source e The operator should never remove the cover of the unit or insert objects through holes or openings in the cabinetry Doing so may damage the unit and or pose a hazard to the operator e lf the unit is used in a manner other than that specified the protection provided by the equipment may be impaired Safe servicing e The HYDRIM C61wd G4 Instrument Washer should only be installed and serviced by a qualified contractor as it is an Installation Category 2 device The contractor should be experienced in installing equipment that requires electrical hook up as well as plumbing e SciCan shall not be liable for incidental special or consequential damages caused by any maintenance or services performed on the HYDRIM C61wd G4 by a third party or for the use of equipment or parts manufactured by a third party includi
46. for a HYDRIM click on the CREATE NEW ACCOUNT link complete the form and click on the SUBMIT FORM link The system will send a confirmation email to verify the account Once confirmed the account will be ready to use 25 2 Routine Procedures and Maintenance 6 Use the valid user name and password to enter Updates scican com and enter the token when prompted This will bring you to the HYDRI M units web portal page 7 Click on SETUP A username and password prompt will appear Log in using the following credentials e Username scican e Password s23can173 8 Upon authentication go to TOOLS and click on REMOTE ACCESS Click on the start button to start a connection It will open up a page that mirrors the HYDRIM unit s touchscreen so that it can be controlled remotely from outside its local network Use your mouse to click and select touchscreen elements 2 8 Annual Service Requirements The HYDRIM C61wd G4 is designed to be maintenance free however it is recommended that a SciCan approved service technician perform an annual check Installation commissioning annual servicing MUST be undertaken by SciCan approved technicians Failure to maintain this equipment may invalidate the results of the following testing regime The recommended periodic testing protocols are listed in the table below By a Upon installation technician Daily tests and checks By the user By a SciCan approved technician By a Bi Annua
47. haust still attached support the kickplate door to keep it from falling and pull the kickplate off Detach the hose clamp on the exhaust duct hose and pull the kickplate free To reinstall A a Attach the exhaust duct hose using the hose clamp Attach the HEPA filter microswitch wires and push the kickplate into place Reattach the 2 magnets and the 2 bumpers with screws To reattach the dryer inlet duct pull it through the kickplate and push it back to hook its edges into the grooves at the top and bottom of the dryer inlet duct cutout and over the tabs at the left and right of the cutout NOTE Be certain the gasket is properly positioned in the dryer inlet duct or replace with a new gasket Reinstall bacteria retentive filter housing and filter if unit is fitted with LCS system Kickplate part 01 1132925 Filter gasket part 01 113262S 44 without bacteria retentive filter screws HEPA screws Figure 14a filter bacteria retentive filter microswitch wires gasket Figure 14d 5 Front Components 5 2 Removing and reinstalling the power switch Remove top cover and left panel 2 Remove two contacts from the back of the power switch using needle nose pliers This will help to pull the power switch through the cut out in the chassis Figure 15 3 Carefully pry the switch out using a flat head screwdriver 4 Remove all the remaining contacts NOTE Switch wire connectors
48. he base Fasten the 6 screws on the chamber fascia Fasten the 1 screw at the back of the reservoir filling pump bracket STE ZS Reinstall the chemical detergent drawer and bag the right panel and the top panel f Figure 28b 58 7 Right Side Components 7 7 Removing and reinstalling the pressure switch SN Remove top cover right panel and back panel Remove power supply fan Remove wiring from pressure switch Remove 2 screws connecting the rear upper cross member of the chassis and the left upright to access the snap mount that fastens the pressure switch to the pressure switch bracket Remove the screw connecting the chemical bracket and the power source bracket Using needlenose pliers squeeze the snap mount to release the pressure switch Figure 29a Unclip the locking clip on the tubing and pull left upright snap mount the pressure switch free of the tubing a ek racke Figure 29b To reinstall Ta 5 6 Two level pressure switch part 01 113265S Before reattaching the pressure switch male end to the tubing use a syringe to pump a small amount of air into the tube This will purge any fluid from the pressure tube Slide the locking clip over the tubing and insert the pressure switch outlet into the tubing and lock the clamp or cable tie Reconnect the rear upper cross member and left upright Reconnect the chemical bracket and power source bracket Reinstall the power
49. ican com or emailed from SciCan upon request It will be packed into a zip file e g SLOOR1XX zip is the name of the current revision file but the number will change with every revision and must be extracted to a USB drive 2 Check that you have the following files on the USB Drive e firmware ini e Firmware Folder e SLOOR100_4 100 _CAA29608 sci e cp bat 3 With the unit powered OFF insert the USB drive loaded with the firmware update 4 Power ON the unit The firmware will be updated automatically using the USB drive This should take approximately 6 minutes NOTE The USB icon on the LCD touchscreen will flash green while it is active Do not remove the USB key while it is active 5 When it is complete the Firmware log file on the USB drive will include the result of the upgrade file name upgrade OK or upgrade failed and for what reason 6 Whether the upgrade is successful or unsuccessful the firmware ini file on the USB drive will be automatically deleted 24 2 Routine Procedures and Maintenance 7 To retry or upgrade another unit insert the USB drive into the PC s USB port NOTE there is currently no Mac version and double click the cp bat file in the Firmware folder Then remove the USB drive and repeat Steps 2 to 5 2 Using the HYDRIM remote access function Users can allow offsite technicians to remotely access the LCD touchscreens and web portals of HYDR M C61wd units connected to a ne
50. ich is triggered by the reminder to change the HEPA filter To reset the drying counter follow these steps 2 Scroll to and select 3 Select Default 0 to reset This will stop the reminder to the end user 15 1 Introduction 1 15 Resetting the LCS counter If the unit is fitted with a lumens cleaning system the LCS counter must be reset when the LCS system is used and the biological filter is changed To reset the LCS counter follow these steps 1 xt gt e j gt ka 2 Scroll to Reset LCS Counter and select 3 Select Default O to reset 1 16 Adjusting the screensaver delay To change the length of time before the screensaver is activated follow these steps 9098 2 Scroll to and select 3 Use g SY to scroll through your time options When you have found the amount of time you require press it Press D to save and return to the Setup menu 1 17 Adjusting the temperature display 2 Scroll to and select 3 Use g SY to choose between having information displayed in degrees Celsius or Fahrenheit Press D to save and return to the Setup menu 1 18 Turning the button sound ON or OFF The HYDRIM is preset to beep when a button is pressed If you would like to turn the button sound off follow these steps NOTE Turning OFF the button sound does NOT turn off other alarms and cycle notification beeps 2 Scrollto Beep ON OFF and select 3 Use A D to scroll through your ON or OFF options and se
51. ill display on the touchscreen Press D to select your theme and return to the Setup menu 17 1 Introduction 1 23 Creating a User Name Up to four unique User Names can be created To assign a User Name follow these steps 2 Scroll to and select 3 To assign a user name select and use the alphabetic keypad to enter a name up to 12 characters and press en to save User Name 1 24 Creating a User PIN From the User PIN screen you can assign up to four PINs To assign a PIN follow these steps 2 Scroll to and select 3 To assign a user PIN select and use the numeric keypad to enter a number up to 4 digits and select en to save and D to move to the confirmation screen User PIN Lier 1 JOHN Pin Updated Mew Pin 1211 5 If all of the information presented in the confirmation screen is correct press OK to be returned to the User PIN screen To make a correction select the User PIN you want to change and repeat the process described above 18 1 Introduction 1 25 Setting up process enforced usage When process enforced usage Is activated users are required to enter a PIN at the end of a cycle For process enforced usage to function User IDs and PINs must first be assigned To set up User ID and PINs refer to sections 1 23 and 1 24 on creating a user name and PIN To activate process enforced usage follow these steps de y o E 2 Scroll to and select 3 Use D D to toggle proce
52. ing mats and grounded work surfaces when servicing microprocessor devices Transport boards and devices in static protected bags e In order to ensure adherence to the applicable safety agency approvals state provincial regional and national laws replace components with SciCan approved parts only 60 8 Left Side Components dryer assembly door spring air gap dryer heater A A ue a anne Figure 30 water softener dryer boot system 8 1 Removing and reinstalling the air gap 1 Run a shipping cycle to drain 2 Remove the top panel left panel and back panel See Section 4 Removing and Replacing Panels 3 From the top follow the wire harness from the air gap to disconnect the Empty 79 80 Full 75 76 and Overflow 78 77 wires should be attached with color coded cable ties identify the wires if they are not Once labeled disconnect the wires 5 Disconnect the inlet and outlet hoses 6 Remove the 2 screws on the left of the air gap Access these from the back of the unit through the two holes in the rear chassis upright Figure 31a 7 Remove the 1 screw connecting the air gap and the dryer assembly Figure 31a 8 Remove the drainage tube SCrews 61 8 Left Side Components 9 Disconnect the pump remove tube at air gap breather tube at air gap Figure 31b water softener connections 10 Disconnect the 2 hose clamps using pliers to slide them down and out of th
53. ing the bottom panel 3 Remove bottom panel See Section 4 5 Removing and reinstalling the bottom panel 4 Disconnect the braided silicone tubing of the LCS system from the sump manifold inlet Figure 49 a 5 Return the unit to an upright position and remove the back panel See Section 4 4 LCS tubing Removing and reinstalling the back panel 6 From inside the chamber remove the 4 screws on the LCS mounting flange Figure 49b 7 From the back disconnect the LCS block Flange with 4 screws interface wires from the wiring harness e a A ak 2 reed switches and 1 flow switch 8 Disconnect the air inlet from the LCS block interface Figure 49c 9 With the LCS tubing disconnected from the sump pull the LCS block interface with the tubing attached from the unit NOTE The tubing section contains a flow switch and check valve Figure 490 To reinstall 1 With the unit in an upright position fish the tubing from the back of the unit towards the sump 2 Reconnect the air supply to the LCS block interface and wires to wire harness 3 Reconnect the LCS block interface to the unit by attaching the flange inside the chamber air supply tubing 4 Flip unit onto its back and attach tubing to sump manifold inlet LCS block interface Figure 49c flow switch water supply tubing air supply regulator air supply solenoid 81 Figure 49b check valve Figure 49d 12 Lumens Cleaning Syst
54. installing the AC power inlet 1 Disconnect the detergent bag and remove bag and drawer 2 Run a shipping cycle to drain the unit disconnect power and flip unit onto its back For detailed instructions on flipping the unit see Section 4 5 Removing and reinstalling the bottom panel 3 Remove bottom panel See Section 4 5 Removing and reinstalling the bottom panel Remove contacts Figure 47 Unscrew mounting screws to remove AC power inlet Figure 48 To reinstall reverse instructions To reinstall the bottom panel slide the panel back into position replace the screws and pull the rubber standoffs back through the panel NOTE if the rubber standoffs are not pulled through the panel the dryer inlet duct will not function correctly Line filter 20A part 01 1105055 RO valve if fitted fuses screws Figure 48 19 12 Lumens Cleaning System if fitted WARNINGS AND PRECAUTIONS If you have questions about the unit you are repairing please do not hesitate to contact your local SciCan representative for information Also the HYDRIM is heavy Exercise caution and seek assistance when lifting or carrying units A EXERCISE CAUTION e Hazardous voltages are accessible when the cover is removed e Disconnect the power cord before servicing the power mains portion of the controller board and associated devices e Removing the panels will expose some sharp metal edges Be careful and wear long sleeves and gloves
55. lect it by pressing it Press D to save and move back to the Setup menu 16 1 Introduction 1 19 Adjusting the button beep volume If you would like to adjust the beep volume follow these steps 2 Scroll to and select 3 Use A D to scroll through the volume settings Select the one you want by pressing it Press D to save and move back to the Setup menu 1 20 Adjusting the salt regeneration Salt regeneration should be set according to the local water hardness See section 1 8 Setting the water softener for instructions on determining correct settings To set salt regeneration follow these steps 2 Scroll to and select 3 Use A D to change the value The default setting is 1 Press D to save and return to the Setup menu 1 21 Adjusting the screen contrast The touchscreen is calibrated for the lighting condition of most sterilization centers Should you need to adjust the contrast for your office follow these steps 2 Scroll to and select 3 Use A D to scroll through your contrast options When you have found the contrast you require press it Press D to save and return to the Setup menu 1 22 Changing the touchscreen display themes The touchscreen themes i e icons and background colours can be changed to one of the preset options To change themes follow these steps 2 Scroll to and select 3 In the screen use A D to scroll through your available options As you scroll each theme w
56. ll amp z B D IT TI IANYIHLA HATVA ALVA MIOS YOLSIAAAHL LONG MIV HATVA ALVA LOH 4 yf E MP 40 99UU09 39419413 HATVA YALVM OU HATVA YASNAGNOD a PAIT 19qQUBY be oneplyeA sursoq Ta Y PAT Bug E Ka Wes E gt UII SIT a xOINSSIIG SIT be x19409 SIT i Y DMA ITV E EZ uonisog 100q E gt DOT 100q a woyod Wd en AOJDQUUOI EMAS d M OHUO UBH AS rz NU P LN Oh JA 00 M Ic TT 01 IT TI el Pl ST 91 EL E 61 07 E T SPMS I ef yo e7 100g HYDRIM C61wd G4 Electrical Schematic HOLIMS MO TAJYAAO TIMH JOMI TEWIAYL YAALVAH YALVAA Ave 8 AS ddns 1amog ME anaa a AT VST dout INF 1amod YMG 19MOJ dIWAd NOLLVTIADAIO T dINNd DNISOG T dWAd ONISOG HATVA dV9 YIV S 86 14 Appendix A 14 Appendix B HYDRIM C61wd G4 amp LCS Flow Diagram Y
57. lly technician 26 SciCan approved SciCan approved Commissioning Installation testing as outlined in the installation document included with the unit First validation if required by local regulations door lock check wash arm rotation check door seal check load carrier check check and clean chamber filters visual examination inspection under magnification of each load for residual soil Annual maintenance schedule as outlined in the service manual Re validation if required by local regulations 2 Routine Procedures and Maintenance The following checks are recommended in order to maintain optimum performance of the unit Annual service schedule e Check integrity of incoming and outgoing services power water supply drain e Check water supply in line filters and clean as appropriate e Check general condition of machine e Replace dryer filter and reset dryer counter only if required e Inspect and replace main chamber seal only if required e Inspect and replace lower door seal only if required e Check solution container connection for leaks e Check salt level and replenish as required e Check water hardness test strips and adjust salt regeneration settings if required e Inspect and clean sump filters check sump for debris e Check wash arms for blockages and remove them for cleaning if required e Review error history e Software upgrade If necessary e Check individual component functio
58. nality Go to the technician menu enter access code 7919 and select Diagnostic Tools then select Component Tests From here you can scroll through and check the functionality of the following components e Cooling fans e Air gap pump e RO valve if fitted e Condenser valve if fitted e Chamber heater e Door latch e Salt regeneration valve e Dosing pump e Dryer e Hot water valve e Cold water valve Air solenoid valve if fitted e Waste pump Recirculation pump e Check program selection 21 e Check that dosing pump is dispensing To verify web E ei gt code 7919 2 Scroll to Diagnostic Tools and select Then scroll to menu 3 From this menu scroll to L Posing Pump and select ON The dosing pump will be activated and the predefined number of pulses will be dispensed the screen will display a countdown counter With the door open check to see if the detergent is dispensing NOTE The dosing pump is pre calibrated and the volume cannot be adjusted Selecting the OFF button on this screen will activate the chemical reservoir filling pump This pump will automatically stop when the chemical reservoir level switch is activated e Check thermocouple calibration To calibrate h n ppp ech code 7919 Scroll to Diagnostic Tools and select Then scroll to Set Calibration and select From Set Calibration press g or SY to enable Calibration Insert external temper
59. ne sealant to adhere the new door seal to the chamber Ensure the inside surface is clean and dry and run 2 thick beads of silicone the width of the new seal apart from left to right and up the sides to the edges Figure 21b Put one end of the seal into place pushing it firmly up under the door edge then put the other end into place Then push the middle section into place ensuring it does not bulge out Slowly close the door holding the middle of the new door seal to keep it in position Figure 21c 21d Allow to dry for 12 hours before use Door seal part 01 113661S 92 Figure 21d 6 Door Components 6 11 Removing and replacing the chamber seal Figure 22 1 Before pulling the chamber seal note how the bottom left and right edges touch the bottom of the chamber 2 Pull the seal out from the seal recess To replace 1 Place the bottom left and right ends of the new seal into position ensuring that the ends touch the chamber bottom 2 Ensure the lip of seal is directed to wards the inside of the chamber when installed 3 Tuck the corners into the seal recess and push the rest of the seal into place Chamber seal part 01 113300S Figure 22 93 7 Right Side Components WARNINGS AND PRECAUTIONS If you have questions about the unit you are repairing please do not hesitate to contact your local SciCan representative for information Also the HYDRIM is heavy Exercise
60. ng lost profits any commercial loss economic loss or loss arising from personal injury e All local regional state and national regulations regarding the servicing of this class of device and safety requirements must be observed 1 Introduction A When the cover and panels are removed e Hazardous voltages are accessible Disconnect the power cord before removing the cover or any panels e Sharp metal edges are exposed Be careful and wear long sleeves and gloves Power main e lf the cover or panels are removed a dielectric strength test hi pot must be performed on the unit once the cover or panels are reinstalled Ground e lf the cover or panels are removed a protective bonding impedance test ground continuity must be performed on the unit once the cover or panels are reinstalled Reporting e tis vital for SciCan to learn of any problem in the field This information will help SciCan solve the problem quickly and improve product reliability in new units Biological waste e Waste water in the unit may contain biological contaminants use a mechanical means to siphon the contents Wear disposable rubber gloves Dispose of absorbent material according to biological waste disposal regulations 1 5 Tools and hardware Tools required for servicing include e Needle nose pliers e Wrench e Nut driver e Hose clamp pliers e Screwdriver Philips e Wire stripper e Screwdriver slot e Spring clamp pliers e
61. ng units A EXERCISE CAUTION e Hazardous voltages are accessible when the cover is removed e Disconnect the power cord before servicing the power mains portion of the controller board and associated devices e Removing the panels will expose some sharp metal edges Be careful and wear long sleeves and gloves PERFORM TESTS e f panels are removed a dielectric strength test Hi Pot AND a protective bonding impedance test ground continuity must be performed on the HYDR IM when the work is completed and after the cover has been returned to the unit e A dielectric strength test hi pot must be performed on the unit if parts associated with the power main are serviced or replaced e A protective bonding impedance test ground continuity must be performed on the unit if components of the protective earthing system are changed or if connections are broken and remade PROTECT THE UNIT e The HYDRIM contains electronic circuitry that is static sensitive Always wear a static strap when working with or near printed wiring boards In addition use static footstraps grounding mats and grounded work surfaces when servicing microprocessor devices Transport boards and devices in static protected bags e In order to ensure adherence to the applicable safety agency approvals state provincial regional and national laws replace components with SciCan approved parts only 39 4 Removing and Replacing Panels 4 1 Removing and r
62. nuity must be performed on the unit if components of the protective earthing system are changed or if connections are broken and remade PROTECT THE UNIT e The HYDRIM contains electronic circuitry that is static sensitive Always wear a static strap when working with or near printed wiring boards In addition use static footstraps grounding mats and grounded work surfaces when servicing microprocessor devices Transport boards and devices in static protected bags e In order to ensure adherence to the applicable safety agency approvals state provincial regional and national laws replace components with SciCan approved parts only 43 5 Front Components 5 1 Removing and reinstalling the kickplate CAUTION cover sharp edges on the filter cutout with tape to protect hands de 2 Open kickplate and remove HEPA filter Figure 14a Detach the dryer inlet duct by pulling off the HEPA filter gasket and pulling the dryer inlet duct out of the groove so that you can push it free of the kickplate Figure 14c 14d Unscrew the 2 magnets by hand and remove the 2 screws Unclip the plastic edge guard at the bottom right of the door and pull the wire harness free of the kickplate Remove the metal panel between the power switch and the HEPA filter to detach the microswitch wires at right NOTE If fitted with an LCS system remove bacteria retentive filter and remove filter housing Figure 14b With the condenser ex
63. on the door place it into position in the door fascia and fasten the two retaining nuts 2 Bring the fascia into position onto the front of the door and slide it down into place 3 Replace the 3 screws on the right side of the door the 2 on the inside left and the 2 on the inside top Cover stainless door C61wd part 01 113633S 47 6 Door Components 6 2 Removing and reinstalling the door springs To remove the left side door spring 1 Remove top cover 2 Remove left panel 3 Unhook the door spring to replace Figure 17a To reinstall reverse procedure Door spring kit part 01 113298S kit has set of two springs and rope spring To remove the right side door spring 1 Remove top cover 2 Remove left and right panel Left panel must be removed to remove chamber fascia 3 Remove 1 screw at rear of reservoir refill pump bracket Figure 1 7b 4 Remove 6 screws on chamber fascia and remove chamber fascia Figure 17c 5 Loosen 3 screws at base of chemical bracket Figure 17b 6 Slide chemical bracket to rear and tip it back to access right door spring 7 Unhook the door spring to replace Figure 17d To reinstall reverse procedure screws screw 6 Door Components 6 3 Removing and reinstalling the door 1 Remove door fascia See 6 1 Removing and reinstalling door fascia 2 Unhook LCD bracket from service position Figure 18a Remove door rebar by removing th
64. pressure mounted To remove the upper arm pull down and to remove the lower arm pull up Rinse under a tap clear obstructions from outlet holes and reassemble Figure 8 23 2 Routine Procedures and Maintenance 2 4 Cleaning the chamber The HYDRIM C61wd G4 chamber can be cleaned using the Cleaning program in the User menu This cycle is used to periodically remove hardwater deposits from the chamber walls and racks Pour 0 5 litres of vinegar into the chamber before starting the cycle From the User menu select Cleaning and a cleaning cycle similar to a normal wash cycle will run The user will be prompted to clean the chamber every 25 cycles Reminder frequency can be changed to 25 50 or 75 cycles To do this enter the Technician menu 2 5 Draining the unit for service or shipping To drain the unit prior to shipping or before tipping it onto its back for servicing run the Prepare for Shipping cycle Once complete drain any water remaining in the air gap using the silicone tube located under the centre of the unit s kickplate 2 6 Upgrading the firmware Instructional videos are available on http updates scican com Upgrading the Interface Software can be done from a USB drive a MicroSD card or a web site The easiest and fastest method is to use a USB drive To upgrade the firmware using a USB drive proceed as follows 1 Download new firmware The firmware will be made available on updates sc
65. r He sesn4 Paw SOT I anpon 91 pama SOT Bunya PAUA iasuapuon uey Buypoo JA pu JMO Png Jafug e pat tan BABA OH pop pue 10H SANTEN et EN _ jauayog JE MA ANO VIEJO IAEA dung ueg 3 dung uig molan dung uoge J05U8S Wd woog yong eut Ing dums Jayeayn dung SQN BNBYxS sly 1 Introduction 1 3 Specifications Machine dimensions Length 52 cm 20 5 Width 59 8 cm 23 5 Depth 52 6 cm 20 7 Depth with door open 82 9 cm 32 6 Weight 44 kg 97 lbs Running noise 65 dB Hot and cold water connections G 3 4 Inlet water pressure 1 10 bar Incoming hot water temperature 60 C 140 F Drain 3 4 Drying system Heater 1 kW Electrical connection Protection class Equipment pollution degree Equipment installation category Maximum relative humidity Operating temperature range Max altitude Mains supply Fuses 200 230VAC 10 single phase 50 Hz 12A 60 Hz 12A Class Pollution degree 2 Installation category 80 for temp up to 31 C 88 F 50 for temp up to 40 C 104 F 50 40 C 41 104 F 2000 m 6 562 feet 10 of nominal 15A 250V Type F 1 Introduction 1 4 Safety information The following symbols A situation that A potential hazard i Important ap Pea E MAGH A to the operator O o Pila information of this book mechanical failure Bl The following symbols appear on the unit Caution Hot Sur
66. rk is completed and after the cover has been returned to the unit e A dielectric strength test hi pot must be performed on the unit if parts associated with the power main are serviced or replaced e A protective bonding impedance test ground continuity must be performed on the unit if components of the protective earthing system are changed or if connections are broken and remade PROTECT THE UNIT e The HYDRIM contains electronic circuitry that is static sensitive Always wear a static strap when working with or near printed wiring boards In addition use static footstraps grounding mats and grounded work surfaces when servicing microprocessor devices Transport boards and devices in static protected bags e In order to ensure adherence to the applicable safety agency approvals state provincial regional and national laws replace components with SciCan approved parts only 64 9 Rear Components cooling fan Figure 34 condenser air gap pump 9 1 Removing and reinstalling the cooling fan Figure 35 1 Remove top cover and back cover See Section 4 Removing and Replacing Panels 2 Disconnect wires 91 and 92 from the snap connection on the top wiring harness 3 Remove 2 screws holding fan to top left upright at the back of the unit and remove fan To reinstall 1 Put fan into position and replace 2 screws 2 Reconnect wires to wiring harness 3 Reinstall panels Fan 24V part 01 1133295
67. s Reinstall bracket Reinstall diagonal brace 5 Reinstall bottom panel To reinstall slide the panel back into position replace the screws and pull the rubber standoffs back through the panel NOTE if the rubber standoffs are not pulled through the panel the dryer inlet duct will not function correctly Figure 42b Drain pump part 01 113303S 14 11 Bottom Components 11 4 Removing and reinstalling the sump temperature sensor A Disconnect the detergent bag and remove bag and drawer Run a shipping cycle to drain the unit disconnect power and flip unit onto its back For detailed instructions on flipping the unit see Section 4 5 Removing and reinstalling the bottom panel Remove bottom panel See Section 4 5 Removing and reinstalling the bottom panel Remove the drain pump See Section 11 3 Removing and reinstalling the drain pump Inside chamber remove coarse filter and fine filter to access sump sensor Unscrew the nut on the inside by hand wire and pull it out from the unit bottom Disconnect wires 71 and 72 from the wiring harness Note drain pump removed NOTE Resistance Value of the temperature sensor is 100 Q 0 C sensor with nut Figure 43a sensor Figure 43b Figure 43c To replace 1 2 3 4 Reconnect the wires Hand tighten the sensor into position Reinstall the drain pump Reinstall bottom panel To reinstall slide the panel back into position
68. ser of any web enabled device to access your unit s web portal When the Network icon is active for example when sending email it will turn green NOTE Use QR code if connecting to a mobile device NOTE Connection time will vary depending on your network speed and making an initial connection can take longer 1 26 Connecting to a wireless network The HYDR M can be configured for wireless use by connecting the Ethernet port to an external wireless bridge access point SciCan currently recommends the use of the D Link DAP 1522 Xtreme N Duo Wireless Bridge Contact your network administrator to learn more about setting up a wireless bridge 20 2 Routine Procedures and Maintenance 2 1 Replacing the HIP Ultra cleaning solution To replace the cleaning solution follow these steps Turn the power OFF Disconnect the cleaning Remove the empty cleaning open the door and pull out solution connector solution bag and discard the chemical drawer or recycle it Place a new bag Connect the new bag in the chemical drawer close the door and Ensure the nozzle is power ON the unit in the correct position To prime the cleaning solution dosing pump press the water softener detergent icon on the main screen In the water softener detergent screen press the red X next to Detergent The unit will prime the dosing system and a green check mark will appear in place of the red X when it is ready for use
69. sket recess first then insert heater and replace screws Connect wires Figure 41a Reattach dryer exhaust tubing to the outlet in kickplate 4 Reinstall bottom panel To reinstall slide the panel back into Heater sump kit part 01 113272S position replace the screws and pull the rubber standoffs back through the panel NOTE if the rubber standoffs are not pulled through the panel the dryer inlet duct will not function correctly Figure 41b 13 11 Bottom Components 11 3 Removing and reinstalling the drain pump 1 Disconnect the detergent bag and remove bag and drawer 2 Run a shipping cycle to drain the unit disconnect power and flip unit onto its back For detailed instructions on flipping the unit see Section 4 5 Removing and reinstalling the bottom panel 3 Remove bottom panel See Section 4 5 Removing and reinstalling the bottom panel 4 Remove the screws from the bracket to detach drain pump the pump from the diagonal brace Figure 42a 5 Remove diagonal brace Loosen the hose clamp to the sump Pull down on the drain pump CAUTION pump will still have residual water dageng Drage 8 Pull drain pump out a bit to access the clamp on the outlet hose to the drain and remove this clamp bracket screws Figure 42a 9 Disconnect wiring To reinstall the drain pump 1 Reconnect the wires 2 Connect the outlet hose first and then the inlet hose tightening clamp connection
70. so that these can be used on the replacement LCD bracket To reinstall re 4 5 Place the controller board on a flat surface next to the LCD LCD bracket and connect the ribbon cable Reattach the LCD controller board using the 4 retaining nuts Reattach all the wire connections to the LCD controller board and fasten with cable ties Reattach the LCD bracket to the door fascia using the 2 retaining nuts Reinstall the door fascia LCD Assembly part 01 113311S LCD Controller C61wd part 01 113395S 6 5 Removing and reinstalling the LCD fan Figure 19a 19b d 2 Remove the 2 screws affixing the fan to the bracket 3 Remove the LCD bracket Remove the fan To reinstall reverse procedure Blower part 01 113284S 6 6 Removing and reinstalling the speaker Figure 19a 19b 1 2 Remove the 2 screws affixing the speaker to the bracket 3 Remove the LCD bracket Remove the speaker To reinstall reverse procedure Speaker assembly part 01 113682S 50 retaining speaker LCD fan ribbon cable mg NG latch Fa Figure 19b 6 Door Components 6 7 Removing and reinstalling the door latch assembly 1 Remove the door fascia See 6 1 Removing and reinstalling door fascia 2 Remove the 3 screws on the latch assembly 2 screws at inside top of door and 1 at right of assembly Figure 20a 3 Disconnect the wires on the latching microswitch wires
71. ss enforced function ON or OFF Press D to save your selection and return to the Setup menu Process Enforced NOTE Any user can stop a cycle even with process enforced usage ON However the cycle data will record that an unauthorized user has stopped the cycle 1 26 Connecting to a network The HYDRIM C61wd G4 has a 10 100Base T Ethernet port located at the back of the unit To connect your HYDR M to a network using a router follow these steps 1 Connect your network cable to the Ethernet port at the back of the unit If your office uses a router the router should automatically assign the unit an IP address A red X on the network icon means the unit is not connected A yellow check mark means the unit has an IP address but is not connected to the Internet and cannot send emails A green check mark means the Internet connection is set up properly and the unit can send out emails NOTE In some circumstances where you do not have a router for example when using Windows Network Sharing you may have to assign a dedicated or static IP address To assign a static IP address contact your local network administrator 2 From the main screen press the Network icon The Network screen displays information about your HYDR M s connectivity including its IP address Bind dhcp S Ha IP 192 168 162 112 Jo Tal e internet ON 19 1 Introduction 3 Type the IP address displayed on the touchscreen into the brow
72. st be performed on the unit if components of the protective earthing system are changed or if connections are broken and remade PROTECT THE UNIT e The HYDRIM contains electronic circuitry that is static sensitive Always wear a static strap when working with or near printed wiring boards In addition use static footstraps grounding mats and grounded work surfaces when servicing microprocessor devices Transport boards and devices in static protected bags e In order to ensure adherence to the applicable safety agency approvals state provincial regional and national laws replace components with SciCan approved parts only 46 6 Door Components 6 1 Removing and reinstalling the door fascia 1 Open door and remove 3 screws on right side of door 2 on inside left and 2 on the inside top Figure 16a 2 Slide the door fascia up just enough to disengage it CAUTION the LCD and controller are attached to the door fascia 3 Pull it up and out from the top and rest it on the worksurface in front of the unit to access the LCD bracket 4 Unscrew the two nuts fastening the LCD bracket to the door fascia and lift the bracket out Figure 16b 5 Hook the LCD bracket into its service position on the door hooks into two slots and one spring lock at right on door Figure 16c 16d Figure 16d spring lock Figure 16b Figure 16c slots To reinstall 1 Remove the LCD bracket from its service position
73. stall ST SS NS Attach overflow outlet tubing using cable tie Attach inlet and outlet tubing using cable ties Put dosing reservoir into position and replace 2 screws to attach to chemical bracket Reconnect snap connector on red wire 55 56 to float switch Reinstall right panel Reservoir assembly part 01 113323S 7 5 Removing and reinstalling the I O board Figure 27a 27b oS i E Turn off unit and disconnect from power source Remove right panel Disconnect all connectors on I O board Remove 5 screws fastening I O board Figure 27a To reinstall 1 Ensure unit is disconnected from power source 2 With lO board in place replace 5 screws 3 Reconnect all connectors NOTE all connectors have unique ports See Figures 27a 27b and the schematic in Appendix A for reference I O PCB part 01 113310S Figure 27b 57 7 Right Side Components 7 6 Removing and reinstalling the chemical bracket 1 Remove unit top panel Remove unit right panel Remove the chemical detergent drawer and bag 4 Remove 1 screw at the back of the reservoir filling pump bracket 5 Remove 6 screws on the chamber fascia 6 Loosen the 3 screws at the base of the chemical bracket 7 Slide it towards the back to release it from the screws at the base and pull it up and out from the unit ZO Figure 28a screws screw To reinstall 1 Slide the bracket back into position engaging the 3 screws at t
74. start or cycle interrupted 37 Problem with Lumens Cleaning System Dosing system failed to dispense the preset amount in a predefined time timeout is 3 5s pulse Dosing reservoir level switch does not change from Full ON to OFF by the end of dosing no chemical dispensed Ambient temperature sensor broken Top RPM lower than 10 while washing or disinfecting Low RPM lower than 25 while washing or disinfecting Vref and VCC drift post CF 25 if VCC and Vref are more than 3 apart power supply error Pressure switch is stuck e Verify LCS pressure sensor stuck e Verify LCS wiring e Check I O board hardware failure Dosing pump or switch error e Verify bellows dosing pump e Verify bellows dosing pump switch Temperature sensor reading error e Check air temperature sensor wires for loose contacts e Replace sensor with a good one and verify if the CF persist e Replace I O board e Instrument blocking upper wash arm e Chamber water level too low e Water pump failure e Instrument blocking lower wash arm e Chamber water level too low e Water pump failure The power supply 5V output voltage is fluctuating e Check power supply 5V output e Replace I O board 3 Diagnostics and Troubleshooting Cycle Fault Effect Problem possible Causes CF 26 Air Valve error Cycle interrupted Problem with air The air valve is malfunctioning pressure in air line e
75. ted on the top edge of the door and pull the door open e Ensure that HIP Ultra cleaning solution instrument wash chemical is available All other supplies are included with your unit e The HYDRIM C61wd G4 is heavy 44 kg Exercise caution when moving it e The HYDRIM C61wd G4 must be properly grounded e The HYDRIM C61wd G4 is equipped with an air gap anti suction device to prevent backflow of dirty water into the water supply No other air gap device is necessary Detailed installation instructions are available in a separate document Installation should only be undertaken by a manufacturer approved technician The use of an unapproved installer may invalidate the warranty A separate pre installation checklist should have been supplied to the user by the dealer Please review this prior to approving installation If the HYDRIM C61wd G4 is installed in a sterilization center the manufacturer of the sterilization center should allow enough space at the top back and both sides of the unit to facilitate installation leveling and service access to the unit During installation all consumables should have been added to the machine as appropriate It is important to check that this has been undertaken before starting the machine 12 1 Introduction 1 8 Setting the water softener Water hardness and salt regeneration levels The HYDRIM C61wd G4 is equipped with a built in water softening system that must be adjusted according
76. temperature above a set point Check that LCS adaptor is properly seated in chamber e You selected LCS at program start but LCS is not installed e Replace water filter Unscrew end cap from the LCS handpiece adapter to remove replace water filter The temperature sensor out of range e Check temperature sensor wires for loose contacts e Run cycle to monitor that the water temperature is below 96 C e Replace sensor and verify if the CF persist e Replace I O PCB e Check water connections e Ensure hot and cold water inlets are not swapped The water reservoir overflow switch was triggered e Check the water reservoir full switch The room or enclosure is too warm and not allowing the unit to adequately cool Check that fans are working The air temperature in the air duct is too high e Check dryer motor e Verify that the air heater is not always ON e Verify air temperature sensor e Verify I O PCB 3 Diagnostics and Troubleshooting Cycle Fault Effect_____ Problem_____ Possible Causes CF 18 Water Filter Pressure Sensor Stuck for models equipped with LCS only CF 21 Dosing System Error CF 22 Air Temperature error CF 23 Top Wash Arm RPM error CF 24 Low Wash Arm RPM error CF 25 Vref Error Cycle interrupted Dosing System failure Cycle interrupted Cycle cannot start or cycle interrupted Cycle interrupted Cycle interrupted Cycle cannot
77. twork This can be done either from with in a network or from outside a network From within a network For local network remote access the unit must be connected to a network See Connecting to a network in section 1 26 of this manual for more details From the unit s web portal proceed as follows From the TOOLS page click on the LOCAL CONTROL tab Log in using the following credentials Username scican Password s23can173 Click on the start button to start a local connection It will open up a page that mirrors the HYDRIM unit s touchscreen so that it can be controlled remotely within a local network From outside a local network For remote access of a HYDR M web portal or touchscreen from outside a local network proceed as follows 1 Someone onsite with the unit or from within the network must provide access to an outside user by generating a token or access code 2 To generate a unique token using the web portal go to the TOOLS page and click on the REMOTE ACCESS tab 3 To generate a unique token using the unit s LCD touchscreen go to the SETUP menu and scroll to REMOTE ACCESS and follow the prompts to enable remote access 4 The technician attempting to access the unit from outside the network will need to go to the following URL http updates scican com and enter their registered email address password token and HYDRIM Serial Number optional 5 To create a new account to enable remote access
78. validated by a technician after installation in the office 1 Introduction 1 2 HYDRIM Unit at a glance Figure 1 EJ Power switch USB port El Drain outlet PJ Kickplate FJ LCD touchscreen T Ethernet port E Bacteriological air filter tf Dryer outlet 4 RS232 port if fitted T Water softener yi Cold water inlet HEPA filter E Wash arms top not shown Ej Hot water inlet EJ Dryer exhaust EH Coarse filter TJ R O water inlet rg Door latch FE Cleaning solution 7 Fuses and drawer Y Power cable connection P Drain tube behind kickplate 2 SCT 16 Rear Connections 14 15 16 17 19 20 21 Figure 2 The following symbols A Siuationahat appear in the margins A e Ge O O may lead to a eee of this book H i information mechanical failure G The following symbols appear on the unit Caution Hot Surface Caution Risk of electrical Caution Refer to manual and or Hot Steam shock Disconnect supply for details before servicing 5 1 Introduction Figure 3 With cover and panels removed e Top View from front right ASES ING 89d ON AS VA 3H PAWS ARA Hauer 1paeeen 80d Anuo IA ainpow OCH pala 57 Ii _ JAM peaibojouajeg EE Jamg duna smoagyBursog 7 Ajquisssy YEN 1009 dung iy Jaren Drog samba 90 Pa gt png 4g 105085 Wd dol Sung uung doy Mee den sty GIL MOP AQ 1 Introduction Figure 4 e Bottom View from back left Japan de
79. water heater wire harness for loose contacts Check for open thermal cut off switch due to high temperature Check that the heater element is not interrupted Check I O PCB water heater relay output Water supply issue Water valves failure Air gap water pump failure Air gap valve failure Air gap Full Empty level switches failure Chamber water level pressure switch malfunction Overflow switch malfunction triggering evacuation pump This is caused by a temperature sensor malfunction Check temperature sensor wires for loose contacts Replace sensor with a good one and verify if the CF persist Replace I O PCB Blocked drain tube Chamber water level switch malfunction Chamber water evacuation pump failure Drain pump priming connection hole in the sump blocked 3 Diagnostics and Troubleshooting Cycle Fault Effect Problem possible Causes CF 5 Disinfection Cycle interrupted Temperature The chamber or the Failure dropped below target validation temperature temperature during the sensor is malfunctioning disinfection phase or the water heater cannot CF 7 Cycle Aborted or Cycle interrupted Stop button pressed or Interrupted power failure CF 8 Air Heater Drying aborted Failure a timeout e maintain the disinfection temperature Check calibration Verify temperature sensors Verify water heater Verify I O board hardware failure Cycle aborted due to loss o
80. wn on the recirculation pump to disconnect it and pull it out Figure 40a 72 11 To reinstall the recirculation pump 1 2 Bottom Components Place pump into position Reattach wires in the following sequence e red 34 35 e Yellow green 43 e Brown 18 Attach hoses and tighten hose clamps Reattach diagonal brace Reinstall bottom panel To reinstall slide the panel back into position replace the screws and pull the rubber standoffs back through the panel NOTE if the rubber standoffs are not pulled through the panel the dryer inlet duct will not Figure 40b function correctly Pump circulation 50Hz part 01 113305S Pump circulation 60Hz part 01 113304S 11 2 Removing and reinstalling the water heater 1 Disconnect the detergent bag and remove bag and drawer 2 Runashipping cycle to drain the unit disconnect power and flip unit onto its back For detailed instructions on flipping the unit see Section 4 5 Removing and reinstalling the bottom panel 3 Remove bottom panel See Section 4 5 Removing and reinstalling the bottom panel 4 Disconnect the dryer exhaust tubing from the dryer outlet on the kickplate and pull it 10 terminal out of the way to access the heater 5 5 Remove water heater wires e Remove grounding wire nut SS 30 31 Remove 6 screws fixing heater to sump 40 8 Pull the heater out gently oe Figure 41a To reinstall 1 Insert gasket into ga

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