Water Filter Instruction Manual
Contents
1. 5 occurs household plumbing system must be flushed clean CONNECT ALL FITTINGS refer to previous page CAUTION Care must be used when working with copper tubing Do not allow the flame from torch to contact any portion of the Valve assembly 1 Attach 3 4 drain line to drain elbow with insert and nut 2 Do not elevate the drain line over 5 above the top of the valve 8 on municipal systems or to exceed 25 in length at either height CAUTION An air gap must be provided upon sewer entry Conform to local plumbing and sanitation codes and ordinances 1 Media was shipped boxed under media tank Carefully unscrew control valve Be sure to plug the top of the distributor tube using tape or some other means Do not allow filter media to enter inside of distributor tube See Fig 3 2 Pourthe separately boxed media into media tank 3 Lubricate o rings on control valve with silicone lubricant DO NOT USE PETROLEUM JELLY 4 Lubricate bypass valve o rings with silicone lubricant and secure to the control valve using adapter couplings clips and screws 5 Cut main supply line as required to fit plumbing to the inlet and outlet of bypass valve Make certain water flow enters through the Inlet and discharges through the Outlet of the bypass valve 6 Attach drain line to drain line fitting Position drain line over drain and secure firmly To prevent back siphoning be sure to have ad2. 5 Pe 9215 edid ejnsseJd rs d og peJeyy POD uonej e1su A82 Aiquessy yueL Jeyl4 Hod ureiq jeuondo PlU jenue N jeuondo pesoj 5 AjeuuoN ssed g jenuey 22 JeulloJSueJJ Jewog HOA GZL OLL jeuondo 7U8 Janno enuey Tenno 29 SeJnxij Aue pue sjepyuudg julod si eq eAje ey pepueujujooei s y isd 62 UMOUY SI 55 JI YIH 5 INSTALLATION FITTING ASSEMBLIES Installation fittings connect to the control valve or the bypass valve using nuts that only require hand tightening Hand tight nut connections between control valve and installation fittings control valve and bypass valve and bypass valve and installation fittings allow for ease serviceability Do not use a pipe wrench to tighten nuts on installation fittings Hand tighten only Split ring retainer design holds the nut on and allows load to be spread over the entire nut surface area reducing the chance for leakage The split ring design incorporated into the installation
3. Manganese Mn ppm pH Tannins ppm Hydrogen Sulfide H2S ppm NOTE Hydrogen Sulfide must be tested at the well site Failure to conduct an on site analysis will result in inaccurate test results LOCATING EQUIPMENT CORRECTLY The location of your filter should be selected carefully A variety of conditions will contribute to proper location as follows 1 Locate as close as possible to the source of water supply 2 Locate as close as possible to drain i e laundry tub or floor drain 3 Locate in correct relationship to other water treatment equipment See Figure 1 4 Allow sufficient area around the equipment for service FACTS TO REMEMBER WHILE PLANNING YOUR INSTALLATION 1 All installation procedures MUST conform to local and state plumbing codes 2 If lawn sprinkling swimming pool or geothermal heating cooling are to be treated by the Chemical Free filter a larger model filter MUST be selected to accommodate the higher flow rate demands 3 IMPORTANT Always use Teflon tape on threaded plastic fittings NEVER use pipe dope as it will deteriorate the plastic fittings CHECK WATER PRESSURE Minimum water pressure required at the inlet of the filter is 20 psi IF PRESSURE IS OVER 100 PSI A PRESSURE FILTERED WATER 4 FILTERED SOFT WATER WATER SOFTENER Figure 1 Standard Installation WATER FILTER Automatic Water Filters REGULATING VALVE MUST BE INSTALLED
4. Qty Application Part Description CBW10 CBW20 CBW10D CBW20D Iron Removal 135514 Birm Acid Neutralizer 023357 Calcite 1 Box 2 Boxes Sediment 135518 Filter AG 1 2 CF Taste amp Odor 135516 Activated Carbon Connectors 023329 Set of 2 Bypass Valve Less Connectors Air Inducer CCF10 Only 023328 021708 11053 11051 QUEE WATER TREATMENT Automatic Water Filters Table 6 Troubleshooting Procedures automatically but does when UP and DOWN button is depressed and held Problem Possible Cause Solution 1 Timer does not a AC adapter unplugged Connect power display time of day b No electric power at outlet b Repair outlet or use working outlet c Defective transformer c Replace transformer d Defective PC board d Replace PC board 2 Timer does not a Switched outlet a Use uninterrupted outlet display correct time b Power outage b Reset time of day of day c Defective PC board Replace PC board 3 Control valve a Power outages a Reset control valve to correct time of day regenerates at b Time of day not set correctly b Reset to correct time of day wrong time of day Defective PC board c Reset regeneration time 4 1 E2 or E3 Control valve has just been serviced a Press SET HOUR and DOWN for 3 s
5. as required Install the bypass valve assembly if used PLANNING INSTALLATION All installation procedures must conform to local plumbing electrical and sanitation codes and ordinances Dg soo v 2 Itis recommended that outside faucets for lawn service be on the hard water line ahead of the filter to conserve filtered water 3 If this isn t practical use the convenient integral bypass valve assembly CAUTION The inlet water temperature MUST NOT exceed 120 F 4 Do locate filter where ambient temperature drops below 40 F Allow space around the filter for ease of servicing 6 The filter drain lines must never be solidly connected to the sewer line Always provide an air gap at the END of the drain line Valve drain line must not be elevated over 5 from the top of the filter on well systems and not over 8 on municipal water systems 7 Move the filter into position and connect to bypass assembly if used The integral manual bypass option is a connection which eliminates the need for a 3 valve manifold This makes installation easier and provides a more convenient method of bypassing 8 IMPORTANT Be sure that the water inlet line is connected to the inlet side of the bypass valve or to the inlet fitting Bypass valve both inlet outlet fittings are marked If water lines are reverse inlet outlet filter mineral may be forced from the water filter into the household plumbing system If this
6. fittings allows approximately 2 degrees off axis alignment to the plumbing system The installation fittings are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing When assembling the installation fitting package connect the fitting to the plumbing system first and then attach the nut split ring and o ring Heat from soldering or solvent cements may damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid getting primer and solvent cements on any part of the o rings or split rings bypass valve or control valve Solvent cements and primers should be used in accordance with the manufacturer s instructions Slip the nut onto the fitting first then the split ring second and the o ring last hand tighten the nut If the fitting is leaking tightening the nut will not stop the leak Remove the nut remove the fitting and check for damage or misalignment of the o ring Do not use pipe dope or other sealant on threads Teflon tape must be used on the threads of the 1 connection and on the threads for the drain line connection Teflon tape is not necessary on the nut connection or caps because of o ring seals Do not use Vaseline oils or other unacceptable lubricants on o rings A silicon lubricant may be used on black o rings BYPASS VALVE The bypass valve easily c
7. the p buttons An arrow will point to p m after 12 factory default is 1 a m Press to go to step 1B Automatic Water Filters STEP 1B Setting Days Between Backwash Use the Y lana 2 buttons to set the days between backwashes factory default is 3 days SET HOUR Press to return to Normal mode Backwash Mode Typically a system is set to backwash at a time of low water usage An example of a time with low water usage is when a household is asleep If there is a demand for water when the system is backwashing untreated water will be used When the system begins to backwash the display will change to include information about the step of the backwash process The system runs through the steps automatically and will reset itself to provide treated water when the backwash has been completed Manual Backwash REGEN f az OTIME HOUR MIN FILLO OPM Sometimes there is a need to EHI SET To initiate a manual backwash at 1 REGEN O ODAYSTO the preset delayed backwash time HOUR REGEN SET press and release Y and 2 simultaneously An arrow point 1L1042 backwash the system sooner than when the system calls for it usually referred to as manual backwash the display indicates that the system will backwash at the preset delayed backwash time If you pressed the and 2 buttons in error pressing the buttons again will cancel the request To initiate a manual backwash immediately
8. 1 Shut off all water at the main supply On a private well system turn off power to the pump and drain pressure tank Make sure pressure is relieved from complete system by opening nearest faucet to drain system SHUT OFF FUEL SUPPLY TO WATER HEATER 2 Cut main supply line as required to fit air induction assembly in plumbing between well pump and pressure tank Air induction assembly may be installed in a vertical or horizontal position Position air induction assembly so that the flow adjusting screw is accessible for adjustment by screwdriver Install unions to facilitate air induction assembly removal and inspection Be certain the Flow Arrow on air induction assembly points toward the pressure tank IRON FREE WATER PRESSURE AIR INDUCTION SWITCH ASSEMBLY WELL WATER FROM PUMP WATER FILTER WATER PRESSURE SOFTENER TANK 111040 QUEE WATER TREATMENT WATER FLOW and pressure control switch is located on pressure tank side of the air induction assembly See Figure 2 Allow 8 of straight pipe on both sides of air induction assembly SUCTION PORT FLOW ADJUSTING SCREW WATER FLOW qx 1L1041 Figure 2 Air Induction Assembly INSTALLING THE FILTER 1 Media was shipped separately Carefully unscrew the control valve Be sure to plug the top of the distributor tube using tape or some other means Do not allow filter media to enter inside of distributor tube See Figure 3
9. O PREMER INSTALLATION OPERATION AND MAINTENANCE MANUAL CBW10 CBW10D CBW20 CBW20D CCF10 CCF10D CCF20 CCF20D Addendum Included AUTOMATIC WATER FILTERS PP0131 0611 Supersedes 0610 Units CBW10 CCF10 CBW20 CCF20 CBW10D CCF10D CBW20D CCF20D Cont GPM 3 3 5 5 Service Flow Peak GPM 8 8 10 10 Pipe Size In Out Inches 1 T 1 1 Operating Pressure Range PSI 30 125 30 125 30 125 30 125 Max Operating Temperature Degrees F 110 110 110 110 Mineral Tank Size Dia x Ht Inches 10 x44 10x44 12x 52 12x 52 Shipping Weight Lbs 47 5 137 57 5 235 Overall Height Inches 52 52 60 60 Drain Flow During Regeneration GPM 5 3 6 5 7 5 7 5 NOTE Pressure drop not to exceed 15 psi 2 Product materials and workmanship are protected with a written warranty 8 Untreated water provided during all steps of regeneration FILL IN FOR FUTURE REFERENCE MODEL NO DATE INSTALLED DEALER 023367 jueseud eq snu de uy 99 oj CEED uonoeuuoo e yew jou ejqejdeooe sqn JO 10014 ezis Z 4 991 Automatic Water Filters 39 S uod uleJp edid deb jeuondo James James
10. TO REDUCE WATER PRESSURE NOTE Pressure regulating valve must be installed in water line ahead of the air induction assembly CHECK PUMPING RATE OF WELL PUMP The pumping rate of your well pump must be sufficient to properly backwash the filter Check backwash flow rate required for specific filter model Water Pressure Low psi High psi Pumping Rate GPM PRESSURE SWITCH 4 WELL WATER PRESSURE FROM PUMP TANK IL1039 5 BEFORE INSTALLING YOUR FILTER INSPECTION AND HANDLING YOUR FILTER Be sure to inspect the equipment for shipping damage and notify the transportation company if damage exists Handle the filter with care as damage can result if dropped or if the filter is set on a sharp object CONDUCT A THOROUGH WATER TEST Your water should have a thorough analysis prior to the selection of water conditioning equipment Enter your analysis below WATER ANALYSIS IRON fe ppm Manganese Mn ppm pH Tannins ppm Hydrogen Sulfide H2S ppm NOTE Hydrogen Sulfide must be tested at the well site Failure to conduct an on site analysis will result in inaccurate test results LOCATING EQUIPMENT CORRECTLY The location of your filter should be selected carefully A variety of conditions will contribute to proper location as follows 1 Locate as close as possible to the source of water supply 2 Locate as close as possible to drain i e laundry tub or floor d
11. e and the valve Water Exits 1L1046 Shut Off The inlet handle points to the center of the bypass valve and the outlet handle points in the direction of flow the water is shut off to the plumbing system If water is available on the outlet side of the softener it is an indication of water bypass around the system i e a plumbing connection somewhere in the building bypasses the system 9 J9UJJOJsueJ 190111 puuna JOO Automatic Water Filters 03 2 WNL 8AOUJ9J ASIMIOJI J9 UNOD UINL AZL AOL twego 8 00 zoeezo jeuunj 4 jegounw 10022 9 2 5 v z N y Assy 60vEzO Assy uo3sld 80v z0 L S c ON WATER TREATMENT O FREES i ON uondi seq wa QUELLES Automatic Water Filters j RODUCTS Item Description CBW10 CBW10D CBW20 CBW20D CCF10 CCF10D CCF20 CCF20D 1 Distributor 953360 023360 023488 023488 023360 023360 023488 023488 tube screen 2 Mineral tank 023319 023320 023483 023491 023319 023320 023483 023491 3 Mineral 023358 023358 023358 Qty 2 023358 Qty 2 4 Gravel 135523 135523 023529 023529 135523 135523 023529 023529
12. econds or unplug power source jack black wire from the circuit board and plug back in to reset E1 Unable to recognize control valve start of regeneration b Foreign matter is lodged in control valve b Check piston and spacer stack assembly for foreign matter E2 Unexpected stall High drive forces on piston _ Replace piston s and spacer stack assembly Control valve piston not in home position d Press SET HOUR and DOWN for 3 seconds or unplug power source jack black wire from E3 Motor ran too the circuit board and plug back in to reset long timed out trying control valve to reach the next cycle e Motor not inserted fully to engage pinion e Check motor and wiring Replace position or trying to motor wires broken or disconnected motor motor if necessary reach home position failure f Drive gear label dirty or damaged missing f Clean drive gear or broken gear g Drive bracket incorrectly aligned to back g Reseat drive bracket properly plate h PC board is damaged or defective h Replace PC board i PC board incorrectly aligned to drive i Ensure PC board is correctly snapped on to bracket drive bracket 5 Control valve stalled a Motor not operating a Replace motor in regeneration b No electric power at outlet b Repair outlet or use working outlet Defective AC adapter c Replace AC adapter d Defective PC board Replace PC board e Broken drive gear or drive cap assembly e Re
13. equate air gap of at least 2 inches 7 Make certain bypass valve is in the bypass position Turn on power to well pump or open main supply valve completely 8 Plug control valve into a non switched 115v power source 9 Manually stage filter to the backwash position see service manual 10 Open inlet valve and allow the unit to fill SLOWLY This will allow air to escape from the media tank Once water continually flows to drain open both inlet and outlet valves fully 11 Check for leaks and allow filter to backwash for at least 10 minutes or until water flowing from drain runs clear 12 Allow unit to fully regenerate see service manual Automatic Water Filters 13 Models CBW10D CBW20D CCF10D and CCF20D have a dome hole plug located in the upper dome of the mineral tank This is used to replenish mineral as required DO NOT remove dome hole plug without first depressurizing the tank 4 Dome Hole D suffix models only Distributor Tube Gravel preinstalled INSPECTION AND HANDLING YOUR FILTER Be sure to inspect the equipment for shipping damage and notify the transportation company if damage exists Handle the filter with care as damage can result if dropped or if the filter is set on a sharp object CONDUCT A THOROUGH WATER TEST Your water should have a thorough analysis prior to the selection of water conditioning equipment Enter your analysis below WATER ANALYSIS IRON fe ppm
14. lt Dome D suffix models only H Distributor Tube lt Media Tank Filter Media Gravel preinstalled Figure 3 Media Tank Cutaway Pour the separately shipped media into media tank Replace control valve on media tank Lubricate o rings on control valve with silicone lubricant DO NOT USE PETROLEUM JELLY Lubricate bypass valve o rings with silicone lubricant and secure to the control valve using adapter couplings clips and screws Cut main supply line as required to fit plumbing to the inlet and outlet of bypass valve Make certain water flow enters through the Inlet and discharges through the Outlet of bypass valve Attach drain line to drain line fitting Position drain line over drain and secure firmly To prevent back siphoning be sure to have adequate air gap of at least 2 inches Addendum for CCF Series Automatic Water Filters Only Make certain bypass valve is in the bypass position Turn on power to well pump or open main supply valve completely Plug control valve into a non switched 115V power source Manually stage filter to the backwash position see service manual 10 Open inlet valve and allow the unit to fill SLOWLY This will allow air to escape from the media tank Once water continually flows to drain open both inlet and outlet valves fully 1 Check for leaks and allow filter to backwash for at least 10 minutes or until water flowing fro
15. m drain runs clear 12 Allow unit to fully regenerate see service manual 13 Models CCF10D and CCF20D have a dome hole plug located in the upper dome of the mineral tank This is used to replenish mineral as required DO NOT remove dome hole plug without first depressurizing the tank ADJUSTING THE AIR INDUCTION ASSEMBLY 1 Open nearest faucet until pump starts then close faucet Place finger lightly over SUCTION PORT See figure 2 A slight suction should be detected for approximately ONE THIRD of pumping cycle Do not confuse with one third of PRESSURE RANGE If suction duration is too short increase by turning FLOW ADJUSTING SCREW CLOCKWISE To decrease duration turn COUNTER CLOCKWISE Repeat steps 1 through 3 until proper setting is obtained NOTE When the duration of the suction is too long cold water may have a milky appearance caused by excess air in the system Correct this condition by reducing the duration of suction This condition is commonly associated with bladder type pressure tanks In extreme cases where elimination of excess air prevents system from performing satisfactorily it may be necessary to install a standard air to water type pressure tank with an air relief valve SUCTION PORT FLOW ADJUSTING SCREW WATER FLOW WATER FLOW IL1041 Figure 2 PRESSURE TEST THE INSTALLATION The plumbing system can now be checked for any p
16. onnects to the control valve body using nuts that only require hand tightening Hand tighten nut connections between control valve and fittings control valve and bypass valve and bypass valve and installation fittings allow for easy serviceability The split ring retainer design holds the nut on and allows load to be spread over the entire nut surface area reducing the chance for leakage The split ring design incorporated into the bypass allows approximately 2 degrees off axis alignment to the plumbing system The bypass is designed to accommodate minor plumbing misalignments but is not designed to support the weight of a system or the plumbing Automatic Water Filters Avoid getting primer and solvent cements on any part of the o rings or split rings bypass valve or control valve Do not use pipe dope or other sealant on threads Teflon tape is not necessary on the caps because of o ring seals Do not use Vaseline oil or other unacceptable lubricants on o rings A silicon lubricant may be used on black o rings A GENERAL 1 Shut off all water at main supply valve 2 Shut off the fuel supply to water heater 3 Open faucets hot and cold nearest pump or water meter to relieve pressure and drain system 4 Move filter into the installation position Loosely attach all fittings to measure for bypass valve assembly if used or manual bypass valve Level the unit Do Not use metal shims Cut the cold water supply line
17. ossible leaks 1 Open the water supply inlet valve very slowly Once the mineral tank is full of water slowly open the outlet on the bypass Open a faucet down stream from the filter amp allow the air to escape DO NOT INITIATE A BACKWASH UNTIL MEDIA IS SATURATED 2 Allow water to run until clear CHECK FOR LEAKS Plug the unit in 4 Make sure the power cord is plugged into a properly grounded wall receptacle E PROGRAMMING THE CONTROL VALVE How To Set Time Of Day The user can set the time of day Time of day should only need to be set initially and after extended power outages or when daylight saving time begins or ends and at the time of start up If an extended power outage occurs the time of day will flash on and off which indicates the time of day should be reset REGEN OTIME HOUR TM MIN FILLO OPM REGEN pats STEP 10 5 9 111075 REGEN OTIME HOUR MIN FILL O OPM REGEN SET HOUR 111075 STEP 20 Current Time Wales Set the hour of the day using LA or LY buttons AM PM toggles after 12 STEP press 9 button to complete and return to display mode How To Change Time of Backwash and Days Between Backwashes Q STEP 1 From normal mode MN E REGEN O AE HOUR SET A press L 9 buttons 1L1074 simultaneously for 3 seconds and release STEP 1A Backwash Time Set the clock to the hour the backwash should occur by using
18. place piston kit f Broken piston retainer f Replace piston kit g Broken main or regenerant piston g Replace piston kit 7 Control valve does a AC adapter unplugged a Connect AC adapter not regenerate b electric power at outlet b Repair outlet or use working outlet automatically when c Broken drive gear or drive cap assembly Replace drive gear or drive cap assembly UP and DOWN button is depressed d Defective PC board Replace PC board and held 8 Control valve does a Defective PC board Replace PC board Inot regenerate b Set up error b Check control valve set up procedure 12
19. press and hold the LX and LA buttons simultaneously for four seconds The system will begin to backwash immediately The request cannot be cancelled You can manually step through individual cycles by pressing the 4 button until display reaches normal mode Power Loss If the power goes out for less than two hours the system will automatically reset itself If an extended power outage occurs the time of day will flash on and off which indicates the time of day should be reset The system will retain the other information entered by your plumbing professional KODUCTS Bypass Valve The bypass valve is typically used to isolate the control valve from the plumbing system s water pressure in order to perform control valve repairs or maintenance The bypass valve is particularly unique in the water treatment industry due to its versatility and state of the art design features The bypass valve incorporates four positions including a diagnostic position that allows service personal to work on a pressurized system while still providing untreated bypass water to the facility or residence Its completely non metallic all plastic design allows for easy access and serviceability without the need for tools Figure 1 NORMAL OPERATION Treated Water Exits Supply Water Enters 1L1043 Normal Operation The inlet and outlet handles point in the direction of flow indicated by the engraved arrows on the control
20. rain 3 Locate in correct relationship to other water treatment equipment See Figure 1 4 Allow sufficient area around the equipment for service FACTS TO REMEMBER WHILE PLANNING YOUR INSTALLATION 1 All installation procedures MUST conform to local and state plumbing codes 2 All water MUST pass through the air induction assembly pressure tank and the Chemical Free Iron Filter See Figure 1 3 If lawn sprinkling a swimming pool geothermal heating cooling are to be treated by the Chemical Free filter a larger model filter MUST be selected to accommodate the higher flow rate demands IRON FREE SOFT WATER Figure 1 Standard Installation Addendum for CCF Series Automatic Water Filters Only 4 IMPORTANT Always use Teflon tape on threaded plastic fittings NEVER use pipe dope as it will deteriorate the plastic fittings CHECK WATER PRESSURE Minimum water pressure required at the inlet of the filter is 30 psi IF PRESSURE IS OVER 125 PSI A PRESSURE REGULATING VALVE MUST E INSTALLED TO REDUCE WATER PRESSURE NOTE Pressure regulating valve must be installed in water line ahead of the air induction assembly CHECK PUMPING RATE OF WELL PUMP The pumping rate of your well pump must be sufficient to properly backwash the filter Check backwash flow rate required for specific filter model Water Pressure Low PSI High PSI Pumping Rate GPM INSTALLATION INSTALLING THE AIR INDUCTION ASSEMBLY
21. valve Water flows through the control valve during normal operation and this position also al lows the control valve to isolate the media bed during the regenera tion cycle Figure 3 DIAGNOSTIC MODE Supply Supply Water Exits Water Enters 111045 Diagnostic The inlet handle points in the direction of flow and the outlet handle points to the center of bypass valve system water pressure is allowed to the control valve and the plumbing system while not allowing water to exit from the control valve to the plumbing Automatic Water Filters The bypass body and rotors are glass filled Noryl and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal o rings can easily be replaced if service is required The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles The handles identify the flow direction of the water The plug valves enable the bypass valve to operate in four positions Figure 2 BYPASS OPERATION Supply Water Enters Untreated Water Exits Bypass The inlet and outlet handles point to the center of the bypass the control valve is isolated from the water pressure contained in the plumbing system Untreated water is supplied to the plumbing system Figure 4 SHUT OFF MODE No Supply Water is shut off from the hous
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