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1. Date 29 Sept 2010 Certificate No 2 2MT Yoon Tarthfully DUM al E J Sargent CPEng Mem No 3EESEL EFEQ Mem Nn 1563 Electrical and Mechanical Engineers HIGHLIGHTING SOME OF THE STANDARD SAFETY FEATURES INCLUDED IN THE wrightway2MT BIN TIPPER LIFTER Refer to following pages for detailed list of Safety Features 9mm Diamond Mesh Above Door Guard Guarding Galvanized Restricts entry into Powder Coated fully machine to bin only guarded front sides and Prevents inadvertent back entry by Operator Clear Polycarbonate Panel above door for clear vision of operation and immediate environment during relocation SOP Safe Operating 228 Procedure above Control E ioni 2 Ki Full width Handle Bar at front Panel for quick reference EE L3 I to enable controlled re location Operator trained by E m i and to maintain operator Authorised Trainer prior to ad WM balance whilst applying using the machine oo uF releasing Brake Levers Control Panel at Front D j Door opens 170 of machine to ensure a oe Sa WM degrees allowing operator is located m S EOM uU operator unhindered away from debris during SS m access whilst loading emptying process p y md bin onto cradle and oc a removal of bin Solid metal limb protection at ground level Simply wheel bin in cradle automatically adjusts to hold round bin on dolley Brake Levers easily or whe
2. arduis DESCRIPTION cron RUE ALSOo4d98 WHEELIE BIN LIFTER 24 24 TARE 276kgs TOWNE TONNE NATA SWL Certification to AS4024 ENGINEER S REPORT CERTIFICATE NUMBER ALSQO9498 TEST SPECIFICATION CUSTOMER REQUIREMENT This Document shall CUSTOMER REFERENCE W2MT1 not he reproduced OUR REFERENCE NUMBER COU78095 except in full DATE OF TEST 28 1 19 CUSTOMER WRIGHTWAY PRODUCTS AUTIIORIZED SIGNATORY RICK GARRET A Ce SITE 188L EE ROCKLEA PE The tests calibrations ar measurements covered by his document have been percommed in eccordance with Australian standards Controlled ied a p Rd YMOND J SARGENT Fax 02 66 874 490 RA j J J Ower Mobile 0429 874 147 Consulting Email cos nnsw quik com au PO Box 14659 Syste NS ABN 97 095 488 752 20 Endenrour Close PO Box 230 REALEIMA NSW H78 Lennox Head NSW 2478 Phone L7 G80 3308 Mobie IM 15 BOP ZINI Elec Con Lic 139153C Far IZ HERO 3IEE i erential com AHN 67 GH 467 H Eef 0249 2 16 Fone 2010 Chris Walter ertifi Australian Standards Certification _ Feo Piy Lii ff Taylor Street htway2MT Bin Ti Mach wrightway in Tipping Machine NSW MRO Dear Chos Controlled Power Systems Pty Ltd are Electrical and Mechanical Engineers who are vrbe s Ez wriphtwzy2MT 1880 HIN TIPPEE independently qualified and authorized to undertake certification of Machinery to Australian Standards SAFE WOEEING LOAD CEETIFICATION We have
3. undertaken an Engineering Inspection and Assessment regarding the Certification to Australian Standards of the wrightway2MT Bin Tipping Machine I wish to cerafirm that I have undertaken an inspenctian taken meaveremests awl photos and revieured dawns and rakumatinn povided by yma of a protutype pf the Bm Tapper I have We certify herewith that the wrightway2MT Bin Tipping Machine Models 1800 1500 snhsequenthy umlertaken calculaturaa of the capacity of all of the elements nf this Bim Tipper 1200 and 0800 meets or exceeds Detaok of the bra ippa are indicated on your Damme Nember WP 01 02 41 Sheets in 5 1 AS 3000 2007 Wiring Rules a5 amended CHher deboled drruwanpgs of the mdiwxinal pari are zm deid cn du 2 AS 4024 1 2006 Safety of Machinery drame 3 Environmental Protection of IP67 on the external electrical controls 4 Environmental Protection of IP56 on the electrical enclosure The detail of the critical components are 25 detailed bekas Main Cnlumns Controlled Power Systems Pty Ltd F EXTRA Chanel Dude f KS Hinge Bolt A ha P LiftChain Cab Gary Hinrichsen Lift Cylinder Managing Director B Tech Mech Assoc Dip Elect Elect Trade Member Association of Professional Engineers Scientists and Managers Australia Band on the above I wish ip certify that thin Bin Lifter Ium a Safe Werkmr Load of 248kg Please contart the unilernpgaed if you have any further qeeries
4. The Australian Designed Owned and Manufacture wrightway2MT is the right way to empty and ticks all the boxes for a Safe efficient amp economical bin tipping machine which meets or exceeds Australian Standards OOOO Lue E MANNA MANN As LE Y YO OO ODD Ay MSN OMA x JOD CEEEERE EA Yy 10000000000000 LIS DODO V TUDIN WOOLY JOD DO DODO DODODODOOCY PERRET EY KI VOODOO OOOO wy S i J Xx 0000000000 YI 2 i X M 2 s A weeny XXX XXX WOOO WOOO PARRA NEN XD OO DODOOD O DOE Y OOOODODODDODOEY XXE NA XXE XX DO DO ODE WOO D DOOODEER XXDOUE DOU WA XX NV i Ni ANN MN M Wy N XX xx DO ECOC ANA x RID XXE NU X Un NN i VON XXX A Wi y i W NN Y ny Y 9 W SO A NM NUN WANN OC Hs RARE ay NY AAR Y xk OU i i r v AAAA YYY YYY YNER X DODOUUOUUAANYYYTYYYY AAAUUVVVYYYY X CY OO OO QQOOUULA COOOX OOX OOOX AM OOX VOOOV M OOOO REON WV M W Rm n n i Po QU UN Me X 1 i OA NN RRN Xx VACUA Wik Mr LLLA WONNA ANN XX NAM ANM Hi ce wrightway2MT Independently certified Meets or exceeds Australian guarding and electrical standards Independent Structural Engineers Certification NATA approved certification SWL Safe Working Load Designed owned and manufactured in Australia Advanced Safety Features are Standard Inclusions NATA NATA EE d OF LOAD TEST AND EXAMINATION Independent Certification Documents BRE
5. Weight on the cradle is securely supported by two outside arms Even weight distribution throughout the lift empty lower cycle Hydraulically driven no sprocket Cradle lowered by gravity Pressure relief valve cannot be overloaded controlled lowering speed iv Other Operator safely located at front of machine SOP above Control Panel Recessed Control Panel push button switches require constant pressure to operate machine Battery Charge Indicator Gel Cell Battery no maintenance no fumes Door opens to 170 degrees Detailed Operating Manual Staff Training 12 month Warranty machine battery Safe Power Cord Storage RE LOCATION SAFETY FEATURES Dedicated fork lift pockets Independent brake levers easily accessed amp engaged irrespective of castor direction Multi directional castors Sturdy full width Handle Bar Easily controlled relocation of machine handle bar e Safety feet located behind rear castors to prevent machine being pushed off the dock SAFE SIMPLE CASTOR LOCKING MECHANISM BRAKES eClearly signed foot operated Brake Levers conveniently located on machine frame Left and Right sides of Door eHolding the Front Push Bar secures machine and maintains operator balance whilst using Brake Levers ePress Brake Lever DOWN to LOCK castors regardless of direction castors are facing e Kick Brake Lever UP to RELEASE locking mechanism eNo bending down reaching under ans to turn castor
6. elie bin No manual accessed regardless of handling the direction the castor is facing Retainer at rear of cradle floor prevents bins from rolling off cradle during lift and empty process SAFETY FEATURES The wrightway2MT Bin Tipper Lifter has been specifically designed and manufactured to include advanced safety features to protect the operator employees and any unauthorised persons within the vicinity and to maintain the safe operation of the machine OPERATIONAL SAFETY FEATURES MACHINE SAFETY i Possible pinch points eliminated e All moving parts fully guarded access areas made safe e Finger proof guarding e Restricted limb access at base of machine ii Integrated safety inter lock system e Machine cannot operate unless the door is closed e Door cannot be opened unless the machine has been turned on by the key the cradle is at ground level sensors aligned operator is pressing the door release button e Manual door open over ride lever within machine machine cannot operate when over ride is on e Electric door open over ride within Control Box e EMERGENCY STOP BUTTON The machine is instantly in operable when Emergency Stop Button is pressed and remains in operable until the key is inserted and turned clockwise to release the Stop Button from the depressed position iii Innovative double roller lift and tip mechanism Patented Moving parts travel inside covered and shielded channels
7. ld in place by wheels or Bin lip dolley Bins do not have to be attached or manually secured to the Cradle Operator wheels bin in and closes the door wrightway2MT needs no adjustment to take Lid Lifta bins SERVICE TECHNICIANS Access to the Control Box is limited by a locking mechanism which requires a specific Control Box Key which should be stored by the Owner independent of the machine and only provided to Authorised qualified Technicians as required A coloured Wiring Diagram is located within the Control Box The Manufacturer will provide Authorised Technicians with a copy of the Service Manual or relevant details as requested 1 Control Box e Located at rear of machine Specific Key for use by Authorised Technicians only Hinged sealed door does not require re sealing to maintain integrity of seal after access Easy spacious access to all components within for straight forward servicing Door open electrical over ride switch if cradle sensors not aligned Detailed full colour wiring diagram attached inside door ii Authorised Technicians e Upon request the Manufacturer will provide a comprehensive service manual or specific instructions prior to working on the machine HYGIENE e When the Cradle is fully inverted the front lip of the bin is located forward of the machine which alleviates the need for a chute thereby alleviating the associated cross contamination of bins from waste deposited on a chute from p
8. level e NOTE Operator MUST wear appropriate safety footwear whilst moving or operating the machine ROUNDED METAL HANDLE BAR e Full width bar located above Door and below the Control Panel provides easy balanced grip for safe manoeuvring of the machine in all directions within confined areas e Holding onto the Handle Bar stabilises the machine and provides a stable balance point whilst operator applies the Brake Levers CONSIDERED ACCESS TO INTERIOR e Door opens 170 to allow easy placement and removal of bin container e Above Door Guard restricts Door height to prevent easy or accidental access by personnel e Machine cannot operate if the Door is open EMERGENCY STOP BUTTON e Located on the Control Panel at the front of the machine e Machine ceases all operation when the Emergency Stop is activated by depressing the button e Machine remains fully in operative until the Key has been inserted and turned clockewise to release the Stop Button from the depressed position MANUAL DOOR OPEN LEVER e Located and clearly signed below the internal Door Lock Catch Cover Allows emergency exit should the Door close whilst Authorised Technician is working within the machine frame Note Lever MUST be returned to lock position for machine to operate UNLOCK LOCK NO MANUAL HANDLING OF THE BIN Bin lid does not have to be opened prior to use Operator not exposed to contents of bin Multi Purpose Cradle suitd multiple bin sizes Bins he
9. revious smaller shorter bins wrightway2MT bin tippers The Right Way To Empty Bins Drums SALI A 1 x COARSE IIT Containers etc Also Designed and Manufactured in Australia Lid Lifta Foot Pedal Bins Designed Manufactured specifically for industrial use w The Big Lid Lifta x 4 660 or 1100 litre 4 wheeled bins Hands free open close 35 litre 120 litre 240 litre 80 litre 50 litre Other colours and sizes available
10. s around to locate apply castor Brakes Press Brake Lever DOWN to engage braking mechanism for front castor located directly below the Brake Lever Kick UP from below the Brake Lever to release the braking mechanism for the front castor located directly below the Brake Lever STAFF PROTECTION amp SAFETY OPERATOR SAFETY FEATURES NO PINCH POINTS e 9mm wide diamond Galvanised Powder Coated Mesh Guarding or Polycarbonate panels protect Operator against inadvertently reaching into the machine e Inner Guards at the Rear of machine prevent body parts inadvertently reaching into hazardous zones Polycarbonate or mesh panels at the Rear of the machine protect against any body part or clothing or waste material coming into contact with any of the moving parts whilst the machine is in operation During the lift invert and empty phase of the operation the bin or its holding mechanism does not make contact with any part of the machine At all times there is a gap between the bin the top bar of the mesh guarding and the inner side guarding protecting the moving parts ADDITIONAL LIMB PROTECTION AT GROUND LEVEL e Solid sheet metal Lower Protection Guard encloses all entry points at ground level to the inside of the machine thereby preventing feet or hands being injured whilst the machine is in operation or being moved there is no entry point even when the castors are facing sideways e Minimal space between bottom of Door and ground
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