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Logix Magnum IT and Cv.book

1. 13 15 16 J 35 5 cm v AM AN H 26 11 16 67 8 y si 11 3 4 29 9 cm i 15 7 16 4 7 16 11 39 2 cm 11 3 3 0 General Installation Information Please review the following items thoroughly to ensure an efficient and safe installation of the water treatment system The typical installation line drawings for the Magnum valves are shown on page 14 Operating Conditions A minimum dynamic operating water pressure of 25 psig 172 kPa is required for the Magnum control valve to operate properly Water pressure is not to exceed 125 psig 862 kPa In Canada water pressure is not to exceed 100 psig 688 kPa Water temperature is not to exceed 100 F 36 C Do not subject the valve to freezing conditions Space Requirements Allow adequate space for the water treatment system and associated piping The General Specifications section page 9 provides the overall dimensions of the control valve as well as the dimensional reference information for each of the connection ports A minimum of 4 1 2 inches 11 5 cm front and rear clearance is required for cartridge assembly and removal Plumbing Always follow good plum
2. L L L 4 20 40 60 80 100 120 PSI RETO T T T T T T T T T T T T T I LR ios T T T T T T T T T T T 200 300 400 500 600 700 800 200 300 400 500 600 700 800 kPa kPa 49 Injector 1000445 Typical for 24 inch Tank 2 2 14 20 _ 4 18 12 4 4 16 10 14 4 4 4 H 12 08 4 gt t 104 06 08 _ 1 LH te ne dense frire 06 _ 04 4 Brine Draw 4 4 a 0 4 He E NM S 1 0 2 02 4 4 0 0 0 0 T 20 40 60 80 100 120 PSI LWR 5104 y T T T T T E T T LWR 5104 200 300 400 500 600 700 800 kPa Injector 1000447 Typical for 36 inch Tank T T T T T T T T T T T T T T Tr 4 1 3 0 4 zl 25 4 4 20 si 15 15 o 4 1 0 4 4 05 4 er EX ours 00 J 0 4 20 40 60 ps 9 100 120 TR T T T T T T 200 300 400 500 600 700 800 kPa Brine draw and Rinse rates on empty tank 50 GPM Injector 1000446 Typical for 30 inch Tank 1 rm tt 20 40 60 80 100 120 PSI ST 200 300 400 500 600 700 800 kPa Ea Tog JE ap E Es 3 E3515 E 19 2 Magn
3. 23 59 P2 Day of Week N A 1 day None N A Uses arrows under days of week on overlay P3 Time of 1 00 12 59 1 minute 2 00 hour Range depends on value selected for Regeneration or PM minute P10 0 00 23 59 P4 Calendar 0 99 1 3 days 0 no calendar override Override 5 regeneration twice a day at time of regeneration and 12 hours latter Calendar Override skipped if at least one Day of Regeneration selected Can be locked out of changes in Level 1 programming P5 Day of Week N A 1 day None N A Uses bars under days of week on Regeneration overlay Day of Week Regeneration is skipped if calendar override is more than zero 742 only P6 BackwashTime 1 250 0 14 Minutes of backwash in 3 cycle filter 3 cycle filter mode Uses the arrow that points to mode salt amount on control in softener mode P7 Capacity of unit 100 90 000 100 1 gallons Unit of measure depends value demand only 1 900 1 M3 selected for P9 P8 Skipped Notes 1 default selected with valve type and resin volume 39 Table 13 5 Level Il Parameters for 742 762 Single Tank 3 Cycle Filter Systems Parameter Range of Minimum Units of Default Notes Description Values Increment Measure 9 Units of mea 0 1 1 2 0 US 1 Metric sure P10 Clock mode 0 1 1 2 0 12 hour clock 1 24 hour clock 11 Service Interval 0 250 1 0 months Uses 30 days for each month P12 Rem
4. 61 310 70 m 762 only H12 Average usage for Friday in gallons or m 0 131 070 gallons or 0 61 310 70 m 762 only H13 Average usage for Saturday in gallons or m 0 131 070 gallons or 0 61 310 70 m 762 only H14 Average service cycle 0 255 days 762 only 15 Peak flow rate 0 200 gpm or 1 000 762 only H16 Day and time of peak flow rate Time and day that peak flow occurred 762 only H17 Months since service 0 2 184 months 42 16 0 Control Reset To reset the control 1 Press and hold SET and DOWN simultaneously for 5 seconds HO and the system s set resin volume F mode is displayed If a history value other the HO is displayed use the UP button to scroll through the settings until HO is displayed To reset the control press and hold SET for 5 seconds The control is reset to an unprogrammed state Go to Initial Set up section to reprogram control WARNING Resetting the control deletes alll information stored in its memory except time and day This requires you to reprogram the control completely from the initial power up mode 43 17 0 Troubleshooting 17 1 Troubleshooting Logix Controller Problem Possible Cause Solution ERR 1 is displayed Controller power has been connected and the control is not sure of the state of the operation Press the UP arrow and the control should reset ERR 2 is displayed Controller p
5. 1 If your system is one cubic foot set the capacity to 10 kg meaning 10 000 For two cubic feet set the capacity to 20 kg SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount ILI Capacity 4 Hardness 2 Set your hardness to the level of ppm iron in your water If you have 3 ppm of iron set the 762 control to SU TU WE FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Lit Capacity Hardness 4 3 The control calculates the remaining volume capacity in gallons and counts down to regeneration 11 1 Special Applications How to Program the 742 762 For all special flow applications that are media or regenerant dependent you are going to select the injector the backwash flow control and the refill flow control You may need to change one or all the regenerating cycle times to satisfy your equipment needs The Logix control must be programmed as a 3 cucle filter to allow all cycles to be adjustable See pages 27 or 28 to program the Logix Magnum as a 3 cucle filter Proceed to the procedure listed below after completing filter programming To Program The Times For All Cycles Press when in the Service Mode to enter the Cycle Time Display mode The display will show Cy Press B when the Cycle Time Display mode The cycle time in minutes will flash indicating the cycle time can b
6. 5 Depends on valve type and resin volume Time calculated from total salt amount and refill rate 15 0 Accessing History Values The 742 762 features a review level that displays the operation history of the system This is a great troubleshooting tool for the control valve To access history values press and hold SET and DOWN for five seconds to view the levels History Values Description Range Notes HO Initial setting value Cubic feet or liters Resin volume H1 Days since last regeneration 0 255 H2 Current flow rate Depends on turbine used 762 only H3 Water used today in gallons m since Time of 0 131 070 gallons or 0 61 310 70 m 762 only Regeneration H4 Water used since last regeneration in gallons m 0 131 070 gallons or 0 61 310 70 762 only H5 Total water used since reset in 100s 0 999 900 gallons or 0 9 999 m 762 only H6 Total water used since reset in 1 000 000 4 294 x 106 gal or 4 264 x 10 m 762 only H7 Average usage for Sunday in gallons or m 0 131 070 gallons or 0 61 310 70 m 762 only H8 Average usage for Monday in gallons or m 0 131 070 gallons or 0 61 310 70 m 762 only H9 Average usage for Tuesday in gallons or m 0 131 070 gallons or 0 61 310 70 m 762 only H10 Average usage for Wednesday in gallons or m 0 131 070 gallons or 0 61 310 70 m 762 only H11 Average usage for Thursday in gallons or m 0 131 070 gallons or 0
7. Control Disk Part Number 3 Insert 1 Insert 2 Insert 3 Insert 4 gpm 1040720 5 1 135 Blue Black Black Black 1040721 6 1 362 Red Black Black Black 1040722 7 1 589 Brown Black Black Black 1040723 8 1 816 Green Black Black Black 1040724 9 2 043 White Black Black Black 1040725 10 2 27 Blue Blue Black Black 1040726 11 2 497 Red Blue Black Black 1040727 12 2 724 Red Red Black Black 1040728 13 2 951 Brown Red Black Black 1040729 14 3 178 Brown Brown Black Black 1040740 15 3 405 Blue Blue Blue Black 1040741 16 3 632 Green Green Black Black 1040742 17 3 859 White Green Black Black 1040743 18 4 086 White White Black Black 1040744 1 4 313 White Orange Black Black 1040745 20 4 54 Blue Blue Blue Blue 1040746 21 4 767 Brown Brown Brown Black 1040747 22 4 994 Green Green Red Black 1040748 23 5 221 Green Green Brown Black 1040749 24 5 448 Red Red Red Red 1040730 25 5 675 Green Green White Black 1040731 26 5 902 White White Green Black 1040732 27 6 129 White White White Black 1040733 28 6 356 Brown Brown Brown Brown 1040734 29 6 583 Brown Brown Brown Green 1040735 30 6 81 Orange Orange Orange Black 1040736 31 7 037 Green Green Green Brown 1040737 32 7 264 Green Green Green Green 1040738 33 7 491 Green Green Green White 1040739 34 7 718 Green Green Green Orange 1040750 35 7 945 White Green Green Green 1040751 36 8 172 Whi
8. DAYS Time amp D press gy 4 Day of Week Salt Amount Set to actual day of the week then amp or press W SU MO TU WE TH FR SA DAYS nee press w 5 Time of Regeneration mn then amp or Set to desired time of regeneration Capacity oo press W nr 6 Days Between Regeneration 9 press Set to desired days between Days 5 Salt Amount 1 to I then amp or n Capacity ee press WI at 0 to program as a 7 day timer SU MO TU WE TH FR SA DAYS Time amp Day PEN 7 Salt Dosage Lbs ft3 3 then amp or 4 Set to desired desired dosage to bond pes lbs per cubic feet of resin 18 SU MO TU WE TH FR SA DAYS cde press 8 Estimated Capacity view only egen Time amp Day Salt Amount Based on resin volume and salt setting Capacity 4 Hardness Programmming is complete Service Display SU MO TU WE TH FR SA DAYS Time amp Day Perrine Displays actual day of the week Salt Amount and time of day Capacity Hardness See Section 8 2 for details 25 Logix Magnum Demand 762 298 5 Cycle Conditioner Screen SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness SU MO TU WE FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness SU MO TU WE TH SA DAYS Time amp Day Regen Time amp
9. Demand 762 298 5 Cycle Conditioner 26 Logix Magnum Time Clock 742F 293 3 Cycle Filter 2 27 Logix Magnum Demand 762F 293 3 Cycle 28 Regeneration Modes ettet nue TEN 30 Placing Conditioner into Operation turning on the water 31 Programming the Logix for Manganese Greensand Systems 33 11 1 Special Applications How to Program the 742 762 34 Things You Mion Need OKMO PER RE dena see ae MOM amas MS 35 742 762 Level likrogrammings esos de en did 36 cycla Trae Programimi no ee 41 Accessing History VALUES au _______ 42 Control RESE es 2 43 a ee a bobo tone ee 44 17 1 Troubleshooting Logik Controller Peto ede a dep Bebe ebtedibta a 44 17 2 Troubleshooting Magnum IT and 45 Magnum Valve Cartridge Removal Procedure 48 Performance InJeetors s ce e bad e dre e d 49 T9 t Injector Charts a 4
10. and refill controllers Pilot Drain During regeneration a small amount of water 200 ml or 1 cup is discharged from the 1 4 inch 6 3 mm tube fitting on the back of the valve marked DRAIN Figure 3 2 To prevent this water from being discharged to the floor plumb this connection to a non pressurized drain or to the brine tank Do not plug or apply back pressure to the pilot drain at any time Crimping the pilot drain line or installing the line to go up which causes backpressure prevents the diaphragm cartridges from shifting properly through the cycles of regeneration or backwash 13 Auxiliary Hydraulic Output Port Plugged Pilot Drain Port Figure 3 2 Electrical CAUTION This valve and control are for dry location use only unless used with a Listed Class 2 power supply suitable for outdoor use 1 Electrical requirements for the installation depends on the configuration of the control 2 The standard North American Series Logix electronic control is supplied with a 12 volt wall mount transformer Optional wall mount transformers are available in the following configurations Japanese plug 100 volts 50 or 60 Hz Australian Argentine plug 240 volts 50 Hz British plug 240 volts 50 Hz European Italian plug 230 volts 50 Hz Optional transformers must be ordered separately for all international 12 VAC configurations Lubricants It is very important that 100 silicone lubricant is the only lubrican
11. dimensional changes and potential water hammering Flexible connectors may be needed 11 Proper pipe alignment is needed Flex connectors are recommended when installing valves on FRP tanks that are 24 inches or larger in diameter The following general drain line piping guidelines should be observed e 1inch 2 54 cm or larger piping Should not exceed 20 feet 6 1 Should not be elevated higher than five feet above the control valve No shut off valves should be installed in drain line Minimal number of elbows and fittings should be installed in drain line Piping must be self supporting Flow control should be installed as close to the Magnum Cv Series control valve as possible if an external flow control is used Drain Line Flow Control Disk Figure 3 1 Brining System The Magnum control valve utilizes timed water refill to add water to the salt tank A refill tube with check ball is required in the brine tank that does not restrict the refill or brine draw flow rate capabilities of the valve Although not required a separate brine valve safety float system is recommended for use with Magnum installations Select a High Flow brine valve that does not restrict the refill or brine draw flow rate capabilities of the valve The Performance Injectors and Magnum Flow Controls section Sections 19 0 and 20 0 of this manual contains flow rate information for various size injectors
12. period of time Scale or iron build up around the O ring seals may cause breakage in the cage assembly of the cartridge If this occurs the cartridge must be replaced To remove the number 1 or number 2 cartridges the control must be removed first see Assembly instruction in the Magnum instruction manual Section 2 1 What follows is a step by step procedure for cartridge removal 1 Remove the four bolts securing the cartridge 2 There are two parts or sections in the cap of the cartridge assembly The first part is the cover for the diaphragm The second part is attached to the main cartridge assembly This part is in contact with the body of the Magnum valve When referring to inserting screwdrivers for cartridge removal it is the area between the Magnum valve body and the second part of the cartridge that is being referred to See Figure 18 1 Remove bolts 4 3 A small flat blade screwdriver should be inserted as indicated in drawing Pry a small opening between the Magnum valve body and the second part of the cartridge This allows the insertion of two larger flat blade screwdrivers that are used to remove the cartridge Insert the two larger flat blade screwdrivers at the 10 o clock and 2 o clock positions on the cartridge These should be inserted approximately 1 2 inch into the opening created by the small blade screwdriver Use the two screwdrivers to slowly move the cartridge out of the valve body 5 T
13. 2 Remote 3 250 1 0 months Time remote switch must be active Regeneration to start regeneration on 742 time clock units P13 Chlorine 0 2 1 0 0 No Chlorine Generator Generator 1 Salt check only Options 2 Generate Chlorine P14 Refill Rate 1 700 1 1 gpm x 100 P15 Draw Rate 1 700 1 1 gpm x 100 P16 Reserve Type 0 3 1 0 0 Variable reserve delayed 3 regeneration 1 Fixed reserve delayed regeneration 2 Variable reserve immediate regeneration 3 Fixed reserve immediate regeneration P17 Initial average 0 70 1 30 of Depends on value entered in P16 3 or fixed reserve Capacity P18 Flow sensor 0 5 1 1 0 Internal magnum NHWB 3 select 1 1 Autotrol turbine 2 2 Autotrol turbine 3 User define K Factor 4 User defined Pulse Equivalent 5 Internal Magnum HWB P19 K Factor or 1 00 99 99 0 01 0 01 K Factor P18 3 3 Pulse 0 9999 1 1 Pulse Equivalent P18 4 Equivalent Notes 1 default selected with valve type and resin volume 2 Factory Default is 0 for North America units and 1 for World Units 3 P16 through P19 skipped on 742 time clock units 38 Table 13 4 Level Parameters for 742 762 Single Tank 3 Cycle Filter Systems Parameter Range of Minimum Units of D Default Notes Description Values Increment Measure P1 Time of Day 1 00 12 59 1minute 12 00 hour Range depends on value selected for or PM minute P10 0 00
14. 2 00 noon and 12 00 midnight there is no AM indicator PM indicator is not used if clock mode is set to 24 hour When MIN is displayed the value entered is in minute increments When g L is displayed the value for regenerant amount entered is in grams Liter When Kg is displayed the value entered is in kilograms or kilograins Four digits used to display the time or program value Also used for error codes Colon flashes as part of the time display Indicates normal operation 742 only 21 12 13 14 15 Locked unlocked indicator In Level I programming this is displayed when the current parameter is locked out It is also used in Level Il programming to indicate if the displayed parameter is locked icon flashes when controller is in Level I When x2 is displayed a second regeneration has been called for The recycle sign is displayed flashing when a regeneration at the next time of regeneration has been called for Also displayed continuous when in regeneration The display cursor is next to SALT when programming the amount of regenerant If the controller is on a 3 cycle filter then backwash time is programmed The display cursor is next to REGEN TIME amp DAY when programming the time of regeneration and the days of regeneration The display cursor is next to TIME amp DAY when programming the current time and day The hourglass is displayed when the motor is runnin
15. 524 asuly Mo g euug ysemyoeg u9919S U9919S yueL euug 19M ysemyoeg 19M paean 19M jndino xny Figure 4 5 e ssedAg PJEH SP 2 PRNO sspdfig 1340M PDH Jeuonipuo aP J G 16 YUE Nado aso asuly 1524 Nado asuly Mo s euug ysemyorg ysemyoeg JeIEM JeJEM U9919S U9919S mE E E E 4032ef u ny UIE woog XUEL onuo i IS ssed g ON uel euug PNO SP adIAUaS sspdfig 1340M pJDH ON J
16. 65 Rinse Valve Cartridge Double Seat Spring Assisted 3 1000366 No Hardwater Bypass Valve Cartridge Single Seat Spring Assisted 4 1000336 Hardwater Bypass Cap 5 1000317 nlet Valve Cartridge Double Seat No Spring Assist 6 1010157 O Ring 7 1010158 O Ring 8 1010159 O Ring 9 1010116 O Ring qty 2 per Cartridge NOTE Items 1 and 3 are identical valve cartridges 57 21 4 Injector Assembly Item Part Number Description 1 1040670 njector for 14 inch 35 6 cm Tank 0 5 GPM 1 9 LPM includes O rings 1040671 njector for 16 inch 40 6 cm Tank 0 5 GPM 1 9 LPM includes O rings 1040672 njector for 18 inch 45 7 cm Tank 0 6 GPM 2 27 LPM includes O rings 1040673 njector for 21 inch 53 3 cm Tank 0 9 GPM 3 41 LPM includes O rings 1040674 njector for 24 inch 61 0 cm Tank 1 4 GPM 5 3 LPM includes O rings 1040675 njector for 30 inch 76 2 cm Tank 2 0 GPM 7 57 LPM includes O rings 1040676 njector for 36 inch 91 4 cm Tank 3 3 GPM 12 5 LPM includes O rings 1040669 njector Blank includes O rings 2 1040677 njector Assembly Less Injector 3 1040678 njector Screen 3 pack 4 1040688 Cap including O rings 58 21 5 Refill Flow Control Assembly Item Part Number Description 1 1040688 Cap includes O ring 2 1040687 Refill Assembly Less Refill Flow Con
17. 762 762F Demand and Magnum Valve If you are unsure of your control model simply remove the cover and disconnect the controller module from the control valve In the back of the control valve is a silver label that shows your model number and version revision GE Infrastructure Milwaukee WI USA Autotrol Brand Model number either 742 742F or 762 762F GE Infrastructure Milwaukee WI USA Autotrol Brand Model 762 Model Magnum 762 12V 60 Hz LAW 12 V 60 Hz VERSION 1 02 VERSION 1 02 WO 4340000 WO 4340000 Ga No 740090052683 3 J Ser No MAG058060634 Serial number with date code Figure 5 1 Figure 5 2 How To Read the Serial Number Ser No MAG 058 07 0634 Model Day of Year Unit Number the Year Figure 5 3 20 6 0 General Logix Series Instructions 6 1 Display Icons Logix Controller Figure 6 1 NOTE normal operation and during programming only a few of the icons are actually displayed 1 Days of the week The flag immediately below the 11 10 day appears when that day has been programmed as a day the system should regenerate used with 7 day timer programming See 3 This cursor is displayed when the days between regeneration are being programmed used with 5 to 99 day regeneration programming One of these cursors is displayed to indicate which day will be programmed into the controller PM indicates that the time displayed is between 1
18. 9 19 2 Magnumin ector GontFols Re 51 200 Magnum Flow Controls sete ee uper Rn GE 52 204 Refill Controlldentficatior s c EU RU 52 20 2 Drain Line Flow RR ee 53 20 3 Recommended Backwash Flow Rates for Various Media 54 20 4 Logix Magnum It and Cv Exploded 2 2 55 21 0 Replacement Components Logix Magnum Conditioner Filters 56 21 1 Camshaft and Pilot Valve 56 212 COMPONENtS rem t EC ERE ERE biete dns E Et etd 56 21 3 Magnum Valve Cartridges rec iR em endende D ci Ina m den eodd 57 Sla njectorAsserbllj oo erected ed de DN M E AMAN 58 21 5 Refill Flow Control 2 2 2 2 2 59 21 6 Magnum IT Flow Sensor 2 2 2 60 21 7 Installation Adapter 2 22222222 2 2 22 2 2 61 21 8 Miscellaneous Kits and Assemblies 63 pu 63 1 0 Installation Profile Summary Installation Date Installation Location Installer s Phone Number Valve Number Applica
19. 981 Screw 4 1262674 Cover Logix Magnum 5 1005981 Screw 6 1235361 Motor Logix Cable Assembly 7 1262673 Gear Plate Logix 8 1262581 Drive Gear Logix 9 1235373 Optic Sensor 10 1262672 Idler Gear Logix 11 1262580 Back Plate Logix Magnum 12 1239647 Bushing Cable 13 1266722 Meter Cable 32 inches 1266723 Meter Cable 10 feet 1266724 Meter Cable 25 feet 1000827 Outdoor Cover 1263718 Remote Mount Kit with 10 ft cable 1256257 Remote Mount Kit no extension cable 21 0 Replacement Components Logix Magnum Conditioner Filters 21 1 Camshaft and Pilot Valve Assembly 21 2 Camshaft Components 1 D 1 Tan Figure 21 1 Figure 21 2 Table 21 1Assembly Parts Table 21 2Camshaft Components Rca Part Number Description Nl Part Number Color 1 1006095 Screw Pillow Block 1 1000499 Tan 2 1000589 Pillow Block 2 1000462 Black 3 1267726 Logix Magnum Camshaft 3 1001620 Tan 4 1000339 Top Plate 4 1001621 Blue 5 1006093 Screw Short Top Plate 5 1267724 Grey 6 1000391 Brine Valve Disc 6 1001623 Yellow 7 1000328 Pilot Valve Disc 7 1001624 Orange 8 1006095 Screw Long Top Plate 8 1000469 Red 56 21 3 Magnum Valve Cartridges 3 No Hard Water Bypass Valve Cartridge 5 Inlet Valve Cartridge Item Part Number Description 1 1000366 Drain Valve Cartridge Single Seat Spring Assisted 2 10003
20. Day 1 1 Salt Amount e Capacity Hardness SU MO TU WE 5 DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness SU MO TU WE FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day 1 Salt Amount Capacity Hardness SU MO TU WE FR SA DAYS Time amp Day Regen Time amp Day a Salt Amount 4 Capacity 3 Lbs ft Hardness SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness SU MO TU WE FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness Buttons to Press then amp or press m then amp or press m press a then amp or press m press El then amp or press m press E then amp or 4 press m press then amp or press press a then press m press to override press then press press then amp press m Programmming is complete Service Display SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount SU TU WE FR SA DAYS Time amp Day Flow Rate GPM Regen Time amp Day 1 Salt Amount LI Capacity Hardness Description 1 Valve Type Select 298 2 Resin Volume Select correct resin volume 3 Time of Da
21. Day Backwash Length Capacity E SU MO TU WE TH FR SA DAYS NN SU MO TU WE TH FR SA DAYS Time amp Backwash Time amp Day Backwash Length Capacity Time amp Day Backwash Time amp Day Backwash Length Capacity SU MO TU WE FR SA DAYS Time amp Day Backwash Time amp Day Backwash Length Capacity SU TU WE TH FR SA DAYS Time amp Backwash Time amp Day Backwash Length Capacity 4 202 Buttons to Press then amp or press m press m press then m press then y or press press then press m press then y press m press m then amp or press m press then amp or press m Programmming is complete SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness SU MO TU WE FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness Service Display Flow Rate GPM Capacity Remaining gallons Toggles back and forth between displays when in the service position 28 Description Range 1 Valve Type Select 293 2 Program Type Select F 3 Time of Day 12 hr Set to time of day Note Setting includes PM indicator 4 Day of Week Set to actual day of the week 5 Time of Backwash Set to desired time of backwash 6 Days Override Days 5 Leave at 0 to disable i
22. Logix Magnum IT and Cv Valves Installation and Service Manual Table Of Contents 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 nstallatiorm Gear reka le Grease de 3 Introduction to the Logix Magnum Cv and Magnum IT Valve Series 4 2 1 Assembling the Control to the Magnum 2 5 2 2 Magnum General 5 2 4 9 2 3 Magnum Cv Dimensional 5 2 10 G n ral nstallationinformation em rk oe whee Roe aed 12 3 1 Typical Installation detto ttd 14 FloW Diagrams sick SS ir als Shee a eo 15 Identifying the Logix Control 742 742F Time Clock or 762 762F Demand and Magnum Valve 20 General legis Series InStr ctioris ae ete uber be reb deh Sheed 21 742 762 Series Initial POWer U Hte rae teta e e p e a D p ORE RE EE 23 Initial Prograrmimihgiste ctlolS ss sous seme treo Saou acta ale da 24 Logix Magnum Time Clock 742 298 5 Cycle 25 Logix Magnum
23. Regenerate the unit if the media bed is exhausted then proceed to the following steps Cartridge 1 Drain P N 1000366 1 Test the water leaking from the 1 5 inch drain port Cartridge 2 Fast Rinse P N 1000365 of the Magnum valve It if is treated remove and Cartridge 3 Servite P N 1000366 No inspect the 2 Rinse cartridge bypass 2 Ifthe water leaking to the 1 5 inch drain port is Cartridge 3 S ryic P N 1000336 Cap only untreated remove and inspect the 1 Drain for bypass cartridge Cartridge 4 Inlet P N 1000317 3 Leakage of untreated water to service a Leak at riser pipe seal or any other cause mentioned in Service Manual b Bypassing of untreated water by 4 Inlet cartridge remove and inspect 4 Leak between the main valve body and the cartridge assembly a Remove and replace the two small O rings at the 5 30 and 6 30 positions of the cartridge The part number for the O ring set is P N 1010116 4 Inlet 3 Outlet Cartridge Cartridge 1 Drain N Rinse Cartridge Cartridge Figure 17 1 Logix Magnum Control 47 18 0 Magnum Valve Cartridge Removal Procedure Removal of cartridges should be done only after reviewing all other possible causes of the problem s being addressed There may be some difficulty removing cartridges in valves that have been in service for a
24. TH FR SA DAYS Time amp Day Backwash Time amp Day press Backwash Length then Capacity press SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day press Backwash Length 4 MIN then Capacity press Programmming is complete SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness Service Display Description 1 Valve Type Select 293 2 Program Type Select F 3 Time of Day 12 hr Set to time of day Note Setting includes PM indicator 4 Day of Week Set to actual day of the week 5 Time of Backwash 12 hr Set to desired time of backwash 6 Days Between Regeneration Set to desired days between regeneration or Set to 0 to program as a 7 day timer 7 Backwash Length minutes Set to desired backwash length Displays actual day of week and time of day See Section 8 2 for details 27 Range Days to 99 Minutes 1 to 200 Logix Magnum Demand 762F 293 3 Cycle Filter Screen SU MO TU WE FR SA DAYS Time amp Day Backwash Time amp Day Backwash Length Capacity SU MO TU WE TH FR SA DAYS Time amp Backwash Time amp Day Backwash Length Capacity SU MO TU WE FR SA DAYS Time amp Day Backwash Time amp Day 1 Backwash Length IC LILI Capacity SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp
25. Water position Draw water from the regenerant tank A From the treated water position cycle advance the valve to the draw regenerant position Hold the REGEN button down for five seconds The controller begins a manual regen and advances the control valve to the cycle C1 Backwash Press the SET and UP button to advance to cycle C2 Draw B With the controller in this position check to see that the water in the regenerant tank is being drawn out of the tank The water level in the tank should recede very slowly C Observe the water being drawn from the regenerant tank for at least three minutes If the water level does not recede or goes up check all hose connections C2 should be displayed If the water level is receding from the regenerant tank you can then advance the controller back to the treated water position by pressing SET and the UP buttons simultaneously to advance the controller to the CO position Finally turn on a faucet plumbed after the water conditioner Run the faucet until the water runs clear 32 11 0 Programming the Logix for Manganese Greensand Systems For other regenerants after doing the steps in Section 8 2 proceed to Special Applications Manganese Greensand Systems Sizing 5 Cycle Filters Potassium permanganate regenerating iron filters should be sized for the appropriate backwash and injector sizes Backwash Controller Be sure to choose the appropriate ba
26. bing practices and conform to local codes Check existing pipes for lime and or iron buildup Replace piping if heavy buildup exists and initiate the proper treatment to prevent additional occurrences Locate the equipment close to a drain that is capable of handling the maximum drain flow rate during backwash Flexible Connectors Some tanks expand and contract over the acceptable range of operating water pressures of the Magnum control valve The use of flexible connectors is recommended on polywound or fiberglass tank installations of 24 inch 60 96 cm diameter and larger Follow the tank manufacturer s instructions for more information Inlet and Outlet Piping Inlet and outlet plumbing should be adequately supported to avoid excessive loads on the valve Install a manual bypass system to provide for occasions when the water conditioner must be bypassed for servicing Drain Line Piping To prevent mineral loss during backwash and to ensure proper operation of the Magnum Cv Series control valve A DRAIN LINE FLOW CONTROL must be plumbed into the drain line prior to placing the valve in the service mode Flow controls from 5 to 40 gpm 18 92 to 151 4 Lpm are available from GE Water Technologies and can be easily installed in the drain line Flow controls greater than 40 gpm 151 4 Lom must be plumbed externally Selection of the proper drain line flow control depends on the tank size and media used for the installation See Secti
27. ch kits are available to provide additional electrical or switch closure signals during the regeneration or backwash cycles Coupled with the optional breakaway cams signals can be sent to external system equipment at virtually any time while the control camshaft motor is running Consult the instruction sheet covering the multi switch option for additional application and programming information The instruction sheet is sent with the switch kit 2 2 Magnum General Specifications Operating and Environmental D ridmic PresSUre xus 25 to 100 psig 1721 688 100 psig 688kPa maximum in Canada Operating Water Temperature Range 34 to 100 F 1 to 36 C Ambient Temperature Range 34 to 120 F 1 to 50 C Cap iBolt TOJE 35 to 40 inch lbs 3 95 to 4 51 Connections nl t and Outlet t dote b dete e t d e M e cR ERROREM n ERA 1 1 2 inch Magnum Cv 2 inch Magnum IT Mo CLE 4 inch 8UN BNP EM DOLI 3 4 inch NPT Pilot Drain and Auxiliary Hydraulic Out tete t er et tdi 1 4 inch tube fitting Riser Pipe Fitti Oisein o etta nt etel 1 1 2 inch 3 81 cm 1 1 2 inch 3 81 cm Physical RS icit aer add GL Shh Refer to drawings on pages 9 and 10 Approximate Weight Valve and Control 23 3 lbs 10 6 kg Electrical V
28. ckwash flow rate control see Parts section as recommended by your media manufacturer Injector Use the same injector size as you would for your conditioner control tank diameter Refill Controller An FA filter can use the refill control that is featured as standard with a Logix controller Use a float valve in your potassium permanganate feeder to set potassium permanganate dosage Initial Resin Volume Setting Programming for a manganese greensand system requires a few minor adjustments to the programming to operate the control correctly The initial resin volume should be set to the closest volume of the manganese greensand in the system For example if the system contains two cubic feet of manganese greensand program in 2 00 for the resin volume Salt Setting for KMNO Regenerant Be sure to set the salt dosage high enough to operate the float shut off in the regenerant storage tank All other settings remain the same as mentioned in the previous programming sections Days Between Regeneration Setting 742 To set the days between regenerations consult the media manufacturer for the actual capacity of the media In general manganese greensand has a capacity of 10 000 ppm of removal capability per cubic foot of media Calculate the capacity of the system by taking the number of cubic feet of media and multiply by 10 000 For example using a 1 cubic foot system provides 10 000 ppm of removal capability The
29. conds P value is displayed indicating Level Il SU MO TU WE TH FR SA DAYS INN Cu P Time amp Day 4 Regen Time amp Day Salt Amount Capacity Hardness P Value Level menus include 1 Time of day P2 Day of week P3 Time of regeneration P4 Number of days between regeneration 99 day calendar override P5 Not used 742 only P6 Amount of regenerant used per regeneration or filter backwash time salt setting P7 System capacity P8 Hardness P9 Units of measure P10 Clock mode P11 Service interval P12 Remote regeneration switch delay P13 Refill sensor control conditioner only 0 Off 1 Salt detector only 2 Chlorine generation P14 Refill rate conditioner only P15 Draw rate conditioner only P16 Reserve type P17 Initial average or fixed reserve P18 Flow sensor select P19 K factor or pulse equivalent See the Logix Professional dealers manual for further details on setting Level Il parameters Table 13 2 Level I Parameters for 742 762 Single Tank Conditioner Systems Parameter Range of Minimum Units of Default Notes Description Values Increment Measure P1 Time of Day 1 00 12 59 AM 1 minute 12 00 PM hour Range depends on value selected for or PM minute P10 0 00 23 59 P2 Day of Week N A 1day None N A Uses arrows under days of week on overlay P3 Time o
30. ditioner fails to regenerate No soft water Possible Cause Power supply to Magnum control has been interrupted Water pressure lost Logix control improperly programmed Defective control o salt in brine tank Manual bypass valve is open For 762 series control turbine meter is clogged or restricted Leak at riser pipe seal nsufficient brine Plugged injector or injector screen Solution Determine reason for power interruption and correct Reset time of day Restore water pressure Verify that the Logix control is properly programmed Replace control assembly Add salt and regenerate Close manual bypass valve Inspect turbine meter assembly clean or replace Ensure that riser pipe is properly sealed at tank adapter O ring Inspect pipe for cracks Check refill control and clean if necessary Check control settings Check flow rate capabilities of safety float and air check assembly Inspect and clean injector and or injector screen 2 No Brine Draw Plugged injector or injector screen Insufficient water pressure Obstructed drain line Brine line pulling air Inspect and clean injector and or injector screen Increase water pressure above 25 psig 172 kPa minimum Remove obstruction Ensure all brine line fittings are tight 3 Insufficient brine draw Partially clogged injector or injector screen Restricted flow rate in brine line Insufficient water p
31. e C1 Backwash position by flashing an hourglass The controller displays the total regen time remaining SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Capacity Hardness Flashing If you press and hold the SET button the controller indicates the time remaining in the current cycle 4 Fill the media tank with water A While the controller is in cycle C1 Backwash open the water supply valve very slowly to approximately the 1 4 open position WARNING If opened too rapidly or too far media may be lost out of the tank into the valve or the plumbing Inthe open position you should hear air slowly escaping from the valve drain line B When all of the air has been purged from the media tank water begins to flow steadily from the drain line open the main supply valve all of the way This purges the final air from the tank Allow water to run to drain until the water runs clear from the drain line This purges any refuse from the media bed Turn off the water supply and let the system stand for about five minutes This allows any air trapped to escape from the tank 5 Add water to the regenerant tank initial fill conditioner and 5 cycle filters only A NOTE Add enough water to the regenerant tank to ensure a proper regeneration Refer to the programmed salt dosage If the tank has a salt platform in the bottom of the tank add water until the water level is approximate
32. e changed Press or T to change the flashing time Press to enter the selected time Press T to navigate to another cucle 34 12 0 Things You Might Need to Know When the controller is first plugged in it may display a flashing hourglass and the message Err 3 this means that the controller is rotating to the home position If the Err 2 is displayed check that the incoming power frequency matches the controller The North American controller does not run with 50 Hz input The preset default time of regeneration is 2 00 AM English or Metric The World controller senses the electrical input and decides which is needed The North American controller only runs on 60 Hz and defaults to English units The Logix Series controller can be programmed to regenerate on specific days of the week If electrical power is not available the camshaft can be rotated counterclockwise by hand if the motor is removed The Logix Series controllers send commands to the motor for camshaft movement However water pressure flow are required during the regeneration cycle for backwash purge and refill and brine draw to actually take place Make sure control power source is plugged in The transformer should be connected to a non switched power source You can start programming at the beginning by resetting the amount of media When viewing HO History Value push and hold SET for five seconds The display reverts back to and any pro
33. e time may be changed by pressing the SET key while a programmed cycle time is displayed The cycle time in minutes flashes indicating it can be changed Pressing the UP or DOWN keys changes the flashing time Pressing the SET key while the cycle time is flashing enters the flashing value displayed in the displayed cycle number The draw and refill cycle times cannot be changed in cycle time programming for conditioner valves Draw and refill times are calculated using the draw and refill rates and salt amounts The draw and refill cycle times may be programmed for 3 cycle filters 41 Table 14 1Cycle Times Magnum Valves 293 298 Description Default min C Displayed 1 Backwash 14 1 2 Draw 1 3 2 2 3 Slow Rinse 4 3 2 5 Fast Rinse 6 5 8 Refill 1 5 8 1 Draw and Refill times are calculated on a conditioner valve using the draw and refill rates and salt setting Draw and Refill times may be programmed in minutes on the 3 cycle filter valve See Section 11 1 Special Applications 2 Separate draw and rinse positions are present on Magnum cam Control stays in the brine draw position for both the draw and rinse times then proceeds through the rinse position with no dwell time 3 Depends on valve type and resin volume Time calculated from total salt amount and draw rate 4 Depends on valve type resin volume and rinse rate Time calculated for 2 0 bed volumes on 298 valves
34. ed or unfiltered water is allowed to bypass the Magnum control valve during regeneration or backwash With No Hard Water Bypass a valve cartridge ensures that no unsoftened or unfiltered water bypasses the valve during regeneration or backwash It is easy to observe which option is installed in the valve Note that the Hard Water Bypass End Cap has much longer standoffs than the No Hard Water Bypass cartridge The No Hard Water Bypass assembly looks identical to the other three valve cartridges on the valve and has a label identifying the cartridge assembly Figure 2 8 No Hard Water Bypass No Unfiltered Water Bypass Se Normal Standoffs Extended Standoffs With Hard Water Bypass End Cap Figure 2 8 Hydraulic Output Signal An optional hydraulic output signal is available on the valve An optional cam lobe on pilot valve 6 is used on the camshaft assembly to initiate the hydraulic output signal during regeneration or backwash Figure 2 9 The hydraulic line pressure signal is available through the 1 4 inch connection on the back of the valve marked AUX See Figure 2 10 Remove the tube cap installed for shipping Optional cam lobes available are P N 1000554 Provides a hydraulic signal from the beginning of BACKWASH through the start of REFILL P N 1000553 Provides a hydraulic signal from the beginning of BACKWASH through the end of REFILL P N 1041064 Breakaway cam Can be programmed to send a
35. een regeneration Also can be programmed as a 7 Day clock on 742 Time clock controls see Section 9 0 Regenerant Dosage 762 742 5 Cycle Conditioners or Backwash Time 762F 742F 3 Cycle Filters e 762 742 Conditioners Represents salt dosage cubic foot of media See Table 8 1 for salt dosages and capabilities e 762F 742F Filters Represents the backwash cycle time in minutes This is fully adjustable Capacity Calculated by the Logix software using the resin volume regenerant dosage and hardness settings Can be overridden for 762 5 cycle conditioners View Only for 742 5 cycle conditioners See Section 13 0 to program as metric equivalent Hardness Program actual water hardness of feed water See Section 13 0 Level II Programming to program as metric equivalent Logix Magnum Time Clock 742 298 5 Cycle Conditioner Screen Buttons to Description Range Press SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount then amp or 4 1 Valve Type ee 1 Select 298 Capacity Hardness SU MO TU WE FR SA DAYS ee eal 2 Resin Volume legen Time amp Salt Amount then or Select correct resin volume Cubic feet 3 00 Capacity press to Hardness 20 00 SU MO TU WE TH FR SA DAYS rl annl 3 Time of Day 12 hr Salt Amount then amp or Set to time of day press Note Setting includes indicator SU MO TU WE TH FR SA
36. es valves offer The Magnum valve is available in either a high degree of installation simplicity and flexibility 1 1 2 inch 3 81 cm Magnum or a 2 inch Figure 2 1 provides an overview of the major components 5 08 cm Magnum IT configuration Throughout this and connections of the 2 inch manual the 2 inch 5 08 cm Magnum Cv is shown in 5 08 cm Magnum IT valve illustrations where the model type is irrelevant to what is being demonstrated Magnum IT Series Valve Inlet Valve Cartridge Cam Cover Hard Water Bypass Cap Outlet No Hard Water Bypass Valve Assembly Cartridge Refill Control Assembly Rinse Valve Cartridge Figure 2 1 2 1 Assembling the Control to the Magnum Valve The control and the Magnum valve work together as an integral system to ensure synchronization Follow the steps outlined below to install the control on the Magnum valve Remove Cam Cover Remove the cam cover by pressing in on the cover release tabs Figure 2 2 Note the cover locking tab and the slot in the top plate When you reassemble the cover the locking tab is placed in the slot first and the cover lowered into position Locking Tab and Slot Figure 2 2 Align Camshaft The camshaft is keyed and should only be engaged or disengaged when in the position illustrated Figure 2 3 If the camshaft is not in the proper position rotate the cam assembly counterclockwise until the camshaft arrow al
37. euonipuo 6 Figure 4 4 17 1 4619 OSUIH 1524 40619 4612 as19 aso YSEMYDEG ysemyoeg 1 JeIEM U9919S do 401oefuj yndjno xny ssedAg payun 1enno SP sspdfig 1340M ajoAD Figure 4 5 18 as19 asto OSUIH 1524 EIPON 13M ysemyoeg 10 2 fu pabbnid 1ndino xny woyog N ssed g payun ON PRNO SP sspdfig 1340M ON ajOAD Figure 4 6 19 20 5 0 Identifying the Logix Control 742 742F Time Clock or
38. f 1 00 12 59 AM 1 minute 2 00 AM hour Range depends on value selected for Regeneration or PM minute P10 0 00 23 59 P4 Calendar 0 99 1 3 days 0 no calendar override Override 5 regeneration twice a day at time of regeneration and 12 hours later Calendar Override skipped if at least one Day of Regeneration selected Can be locked out of changes in Level 1 programming P5 Day of Week N A 1 day None N A Uses bars under days of week on Regeneration overlay Day of Week Regeneration is skipped if calendar override is more than zero 742 only P6 Salt Setting 3 18 1 9 Ibs Ft3 Unit of measure depends on value in 50 290 varies 110 grams liter P9 P7 Capacity of unit 1 900 1 1 kilograins Unit of measure depends on value demand only 1 90 0 1 kilograms selected for P9 P8 Hardness of 3 200 1 25 grains per Unit of measure depends on value water 30 2000 10 400 gallon selected for P9 762 mode only grams per liter Notes 1 calculated depending on salt setting and resin volume Capacity may be manually adjusted 37 Table 13 3 Level Il Parameters for 742 762 Single Tank Conditioner Systems Parameter Range of Minimum Units of ee Default Notes Description Values Increment Measure 9 Units of 0 1 1 2 0 US measure 1 Metric P10 Clock mode 0 1 1 2 0 12 hour clock 1 24 hour clock P11 Service Interval 0 250 1 0 months Uses 30 days for each month P1
39. g The camshaft should be turning 18 These cursors appear next to the item that is currently displayed X100 multiplier for large values 20 21 22 23 24 25 26 27 28 When Lbs ft is displayed the value for regenerant 6 3 Programming Conventions amount entered is in pounds cubic foot The 700 series controller is programmed using the Faucet is displayed when the current flow rate is buttons on the keypad The programming instructions are displayed Control may show the faucet and 0 described two ways whenever a section has keypad indicating no flow input First a table shows simplified instructions Second text Maintenance interval display turns on if the months follows that describes the action In each table in service exceed the value programmed in P11 Action lists the event or action desired Used with 24 25 and 26 Displays a sequence Keys are listed as number or a value History Values H The number displayed by 23 identifies which history value is currently displayed amp DOWN for d or down arrow Parameter Displayed only in Level II Programming The number displayed by 23 identifies which ES SET for set parameter is currently displayed 7 REGEN for regeneration Cycle C The number displayed by 23 is the current cycle in the regeneration sequence Duration describes how long a button
40. ge to be removed and inspected or replaced 1 A constant leak from the pilot drain in any cycle position A small discharge of water from the pilot drain while transitioning from one cycle to the next is normal A leak from the pilot drain could be caused by the following a Diaphragm failure in one of the valve cartridges See Table 17 1 for troubleshooting faulty cartridges b Debris may prevent the flappers from closing Inspect discs and seats See Logix Series Troubleshooting 46 See Logix Series Troubleshooting Table 17 1 Troubleshooting Faulty Cartridges Quick cycle the Logix Magnum to each cycle indicated below If the leak stops in a particular cycle remove the cartridge listed in the right column Inspect for wear or damage No Leak During Cartridge Service Cycle 3 Outlet Backwash 1 Drain Brine Slow Rinse 2 Rinse Fast Rinse 2 Rinse or 4 Inlet 2 Aleak to the main 1 5 inch drain valve port a If the system is newly installed ensure that the start up procedure has been properly followed Refer to the Service Manual or the start up sheet packed in the shipping carton of the Magnum valve b If the system has been operating correctly for a period of time and is now leaking see Table 17 2 Table 17 2 Magnum Valve Leak to Main Drain NOTE Replacement cartridges are only available as Troubleshooting complete assemblies
41. grammed information is lost Return to Logix Series Initial Power Up 35 13 0 742 762 Level Programming The Logix Series controllers are designed to operate by only setting the time of day and the day of the week The remaining settings have been set at the factory These default settings work for most applications SET UP arrow Ana Ed DOWN arrow For Regeneration To change a setting refer to Table 13 1 Table 13 1 Action Key Duration Display Enter basic Press and Shows time and SET programming Release day of week Move to UP or Press dnd Increments desired DOWN through the i Release display arrows displays Enable setting Press and to be changed PED Release Value changes Change DOWN and continues setting Release arrows to flash Save setting SET Press and Display stops Release flashing Normal Return to REGEN Press and operation operation Release display Press and View history SET and EP yal es DOWN Hold for5 HO is displayed seconds Level Il UP and Press and Advanced Hold for 5 P1 is displayed DOWN Programming seconds The 742 762 features a special programming level that allows the installing dealer to make changes to the control for more demanding applications The home owner end user should never have to access this level 36 To enter Level programming press and hold UP and DOWN for 5 se
42. he cartridge should be removed for inspection Look for damaged O ring or debris on sealing surface ring of poppet There are two nipples one on either side of the bottom center on the inside of the cartridge cap They transfer water to and from the diaphragm There are two O rings associated with the nipples The O rings must be in place when the cartridge is re installed into the valve body Correct Insertion Point Incorrect Insertion Point Figure 18 1 48 19 0 Performance Injectors 19 1 Injector Charts Injector 1000441 Injector 1000442 Typical for 14 inch Tank Typical for 16 inch Tank 0 6 4 1 05 1 031 4 7 349 oe tes de Hes Se 1 Brine Draw 1 1 054 0 1 4 1 0 60 80 100 120 00 S 7 PSI PSI Ma 200 300 400 500 600 700 800 T 200 300 400 500 600 700 800 Injector 1000443 Injector 1000444 Typical for 18 inch Tank Typical for 21 inch Tank 0 7 4 1 0 4 0 6 4 J 1 4 4 4 0 8 4 0 5 4 4 E Eos 6 Je 1 04 4 Mo 1 1 Brine Draw 1 1 1 02 TER HE sr ses cu 4 0 1 4 4 4 1 1 00 00 0
43. hile the cam is advancing When the cam reaches next cycle C2 is be displayed e Repeat SET and UP to advance through each cycle e Press and hold SET and UP for 5 seconds to cancel regen Hourglass flashes once cancelled Camshaft advances to home may take 1 to 2 minutes Regeneration Cycles e C1 Backwash e C2 Regeneration Draw Slow Rinse not used in filter mode C3 Slow Rinse not used in filter mode e 5 Fast Rinse cycle C8 Regenerant Refill not used in filter mode 10 0 Placing Conditioner into Operation turning on the water Conditioner and 5 Cycle Filter Start Up After you have performed the previous initial power up steps you need to place the conditioner into operation Follow these steps carefully as they differ from previous Autotrol valve instructions WARNING Do not rotate the camshaft by hand or damage to the unit may occur Use the controller to step the camshaft electronically through the cycles 1 Remove the cover from the valve Removing the cover allows you to see that the camshaft is turning and in which cycle the camshaft is currently positioned 2 With the supply water for the system still turned off position the bypass valve to the not in bypass normal operation position 3 Hold the REGEN button on the controller down for 5 seconds This initiates a manual regeneration The controller indicates that the motor is turning the camshaft to the cycl
44. hydraulic signal at any time during the REGENERATION or BACKWASH cycle Note The camshaft must be turning for the signal to change states i e switch from OFF to ON or from ON to OFF Optional Cam Lobe Position 6 Hydraulic Output Signal Auxiliary Hydraulic Output Port AUX Pilot Drain Port Figure 2 10 Magnum Tank Adapter The tank adapter on the control valve is designed to be compatible with a 4 inch 8UN 8 threads per inch tank opening In addition the adapter is designed to accept a full 1 1 2 inch 3 81 cm riser pipe with outside diameter of 1 90 to 1 91 inches 48 26 to 48 51 mm Figure 2 11 The riser pipe is sealed by an O ring on the inside of the tank adapter Figure 2 11 It is recommended that the riser pipe extend beyond the top of the tank by 1 4 inch 3 8 inch 6 mm 9 mm Tank O ri Top of Riser 0 25 6 4 mm Top of Tank 375 9 5 mm 375 9 52 mm Riser O ring Figure 2 11 Optional Switch Assembly A single optional feedback switch kit is available to provide an electrical signal during the entire regeneration or backwash cycle Figure 2 12 The switch may be wired in the Normally Open or Normally Closed position and is rated for 0 1 amp at 125 volts AC An optional 5 0 amp switch at 1 10 HP 125 250 volts AC is available upon request Figure 2 12 Optional multi swit
45. igns with pillow block arrow Camshaft Arrow Pillow Block Arrow We ER COL XL XL XL VOY SEE OIC CIE NL XL NCC C Figure 2 3 Slide Camshaft Slide the camshaft toward the back of the valve by pressing on the release tab and pulling on the back end of the camshaft Figure 2 4 The front end of the camshaft will be flush with the mounting plate Release Tabs Figure 2 4 Mount Control Mount the control onto the valve by sliding the mounting tabs over the mounting plate Note that all models of Magnum controls mount to the valve in the same manner Figure 2 5 Mounting Tabs rdi Mounting Plate Figure 2 5 Engage Assembly The camshaft will not rotate by hand when engaged with the controller The Logix Magnum controller contains a motor with gears that drive a socket The camshaft is keyed to only properly engage the socket when the Logix controller is in the treated water Home position Refer to Section 7 for instructions on rotating the camshaft If the camshaft is pulled back and not engaged it can be rotated counterclockwise Rotate the camshaft to align the arrows Figure 2 3 If the Logix Magnum controller is not in the treated water position cycling the power will cause the socket to rotate to that position Engage the control by pressing on the release
46. illed Noryl Nut 24 Pack 2 1000356 Glass Filled Nut for 1 5 inch Adapter Not Shown 1000360 1 5 inch Brass NPT Adapter Not Shown 1000361 1 5 inch Brass BSP Adapter 3 1000358 1 5 inch CPVC Adapter Not Shown 1001995 1 1 2 inch Brass NPT Adapter with Drilled and Tapped 1 4 inch NPT Port Not Shown 1001996 1 1 2 inch Brass BSP Adapter with Drilled and Tapped 1 4 inch BSP Port Adapters Magnum IT Item Part Number Description Not Shown 1040782 Magnum IT Adapter Kit Brass NPT for inlet outlet drain Not Shown 1040783 Magnum IT Adapter Kit Brass BSP for inlet outlet drain Not Shown 1040784 Magnum IT Adapter Kit CPVC for inlet outlet drain Not Shown 1040786 2 inch NPT Brass Adapter with Zinc Diecast Nut 24 Pack Not Shown 1040787 2 inch BSP Brass Adapter with Zinc Diecast Nut 24 Pack Not Shown 1040788 2 inch CPVC Adapter with Zinc Diecast Nut 24 Pack Not Shown 1030664 2 inch Cast Zinc Diecast Nut Not Shown 1030663 2 inch Brass NPT Adapter Not Shown 1033863 2 inch Brass NPT Adapter with Drilled and Tapped 1 4 inch NPT Port 61 Item Part Number Description Not Shown 1030665 2 inch Brass BSP Adapter Not Shown 1033864 2 inch Brass BSP Adapter with Drilled and Tapped 1 4 inch BSP Port Not Shown 1030666 2 inch CPVC Adapter Not Shown 1030667 63 mm Metric PVC Adapter Not Shown 1002906 1 5 inch to 2 inch Brass Bell Reducer Coupling Not Shown 1010160 1 5
47. inch Adapter O Ring Not Shown 1010165 2 0 inch Adapter O Ring 62 21 8 Miscellaneous Kits and Assemblies External Pilot Feed Adapter Pilot Filter Screen Assembly External Pilot System Check Valve Part Number Description 1000226 Pilot Screen Assembly includes Pilot Screen Pilot Screen Cap and O ring 1040691 Valve O ring Kit tank adapter O ring 3 O rings for 1 1 2 inch inlet outlet drain and distributor O ring 1040692 Pilot Flapper Kit pilot brine and springs 1040668 External Pilot Feed Adapter separate source pilot water 1009817 External Pilot System Check Valve 1000878 Outdoor Cover 1009115 Top Stacking Distributor 1005953 Top Plate Screws 15 req d 1006093 Top Plate Screws 5 req d 1010162 Tank Adapter O ring 1010160 Riser Tube O ring 63 Copyright 2007 General Electric Company P N 3002947 Rev B
48. is held down d dwith d P R for press and release Har o setting only used with 760 and 762 HOLD for press and hold X sec for a number of seconds to press the button Capacity display shows estimated system capacity and hold it down Display calls out the display icons that are visible 6 2 Keypad Buttons Figure 6 2 DOWN arrow Generally used to scroll down or incre ment through a group of choices SET Used to accept a setting that normally becomes stored in memory Also used together with the arrow buttons UP arrow Generally used to scroll up or increment through a group of choices Regenerate Used to command the controller to regenerate Also used to change the lock mode NOTE Ifa button is not pushed for thirty seconds the controller returns to normal operation mode Pushing the Regenerate button immediately returns the controller to normal operation 22 7 0 742 762 Series Initial Power Up Initial Power Up SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Capacity Hardness Before mounting the controller check the position of the camshaft The correct rotation position is when the arrows the camshaft and the arrows on the pillow block line up see Figure 2 3 If the arrows do not line up rotate the camshaft by hand counterclockwise Once the arrows line up pull the camshaft back see Figure 2 4 Mount the Control 1 Moun
49. ly 1 inch 25 mm above the platform We recommend that you do not put regenerant into the tank until after the control valve has been put into operation With no regenerant in the tank it is much easier to view water flow and motion in the tank 6 Engage the refill cycle to prime the line between the regenerant tank and the valve conditioner only A 31 Slowly open the main water supply valve again to the fully open position Be sure not to open too rapidly as that would push the media out of the media tank Advance the controller to the Refill C8 position From cycle C1 Backwash press and hold the SET button This displays the current cycle While pressing the SET button press UP to advance to the next cycle Continue to advance through each cycle until you have reached cycle C8 Refill With the water supply completely open when you arrive at cycle C8 Refill the controller directs water down through the line to the regenerant tank Let the water flow through the line until all air bubbles have been purged from the line SU MO TU WE FR SA DAYS Time amp Day Regen Time amp Day Salt gt a aa to Capacity Hardness Fl Do not let the water flow down the line to the tank for more than one to two minutes or the tank may overfill 7 Once the air is purged from the line press the SET button and the UP button simultaneously to advance to cycle CO Treated
50. ne Defective air check Solution Install drain line flow control Ensure that air or gasses are not present in feed water Ensure that all brine line fittings are tight and that the aircheck closes Clean or replace aircheck Loss of Water Pressure Fouled resin bed due to iron accumulation Slots in riser pipe or laterals are filled with resin fines Clean Magnum control valve and mineral bed with cleaner nspect and clean distributor pipe slots as needed Salt in Water to Service After Regeneration Injector is too small for system size Brine draw time excessively long due nstall correct injector ncrease water pressure above 25 psig to low water pressure Restricted drain line Insufficient rinse volume Plugged injector and or injector screen 172 kPa minimum Remove drain line restriction ncrease slow rinse time fast rinse time or both nspect and clean injector and or injector screen 1 Err2 Err3 17 3 Magnum Valve Cartridge Troubleshooting This procedure provides sequential troubleshooting steps to isolate a suspect cartridge Figure 17 1 displays the locations of all cartridges NOTE The Dynamic Pressure applied to the valve must be greater than 25 psi at all times when performing the following tests If a cartridge needs to be removed follow the cartridge removal procedure in Section 18 0 There are four symptoms that may require a cartrid
51. next step is to calculate the demand for the system Multiply the predicted daily water usage by the iron content in ppm For example an average person uses 75 gallons of water per day Four people living in a home use 300 gallons of water 75 gallons x 4 people per day Assume the incoming water has 10 ppm of iron Now calculate the daily demand multiply the gallons of water used per day 300 by the ppm of iron content 10 3000 ppm of daily capacity usage Now take the system capacity 10 000 divided by the daily demand 3 000 3 3 days of capacity Since you run out of capacity before the beginning of the fourth day the proper setting for days between regeneration is 3 days For example 4 people x 75 gals per person 300 gallons used per day 10 ppm iron x 300 gal day 3000 ppm day 10 000 ppm capacity 3000 ppm day 3 3 days of total capacity Solution regenerate every 3 days The above capacity numbers are based only on Fe For removal of H5S and Mn refer to the media manufacturers specifications Volume Demand Regeneration Setting To set a 762 demand system for iron removal you must 1 Know your media capacity Generally one cubic foot of magnesium greensand can remove 10 000 ppm of iron 2 Knowthe iron concentration in your water To have your system regenerate on demand set your system s capacity P7 to the appropriate factor On the 762 it reads Kg but you are actually working in ppm of iron
52. o or 99 Set to desired days override 7 Backwash Length minutes Minutes 1 Set to desired backwash length to 200 8 Capacity gallons Set to desired capacity in gallons multiples of 100 900 8 2 Exchange Capacities Setting 7 Day Clock Viewing Cycle Times Table 8 1 Standard Efficiency Exchange Capacity Exchange Salt exenange Salt Capacity Ibs cu ft Capcity grams grams grains cu ft liter liter 3 12714 50 29 9 4 15495 60 34 0 5 17774 70 37 5 6 19661 80 40 6 7 21250 90 43 4 8 22618 100 45 9 9 23828 110 48 2 10 24930 120 50 2 11 25962 130 52 1 12 26950 140 53 8 13 27916 150 55 5 14 28873 170 58 5 15 29829 200 62 7 16 30796 230 66 9 17 31783 260 71 0 18 32806 290 153 Setting the 7 Day Clock 742 and 742F e Set the Days Override to e Press SET to advance the display to the Backwash Time Day setting e Press SET A flashing cursor appears beneath the SU display Press UP or DOWN while the cursor is flashing to program a regeneration for that day A black bar appears below the day SU MO TU WE TH FR SA DAYS Time Day Backwash Time Day 4 Backwash Length NOTE Pressing SET again removes the black bar and deselects the day of regeneration e Press SET This returns the flashing cursor to a solid cursor Press UP or DOWN to navigate to other days of the week e Repeat the p
53. oltage Logix 742 762 Series Control 12 VAC wall mount transformer only cene UR IUE M EI NS 4 watts See section on Electronic Controls for alternative electrical configurations 2 3 Magnum Cv Dimensional Specifications 1 1 2 inch Inlet Outlet and Drain pum F SEN R FN OG 9 3 4 7 24 8 17 8 10 15 1 16 38 2 cm 2 4 Magnum IT Dimensional Specifications 2 Inch Inlet and Outlet 1 1 2 Inch Drain 1 9 22 9 cm 3 1 2 34 2 cm FN 2 LP NE 1 11 16 4 3 ik ay ds i 1 TES 1 2 cm EMI eros ey 7 17 8 9 3 4 24 8 cm I LJ 4 716 11 3 cm
54. on 20 2 and 20 3 12 Magnum Valve Installation Guide Top Mount Before the installation of the internal distribution system and loading of the media into the tank the Magnum valve must be temporarily installed onto the tank This will ensure that correct alignment of the inlet and outlet piping once the internals are installed and the media is loaded onto the tank 1 Install tank O ring into the tank adapter section at the bottom of the Magnum valve Be sure to lightly lubricate the O ring with the 100 silicone lubricant provided with the valve Lubricant is mainly used to hold O ring in place during the valve installation 2 Screw the Magnum valve onto the empty tank until O ring touches the top of the tank 3 Turn tighten the Magnum valve an additional 60 to 90 max 4 Align valve with plumbing connections to minimize unnecessary stress 5 For reference place a mark on the tank beneath the front center of the Magnum valve 6 Remove the Magnum valve in preparation for installation of the internals and media loading 7 Prior to loading media make sure the tank alignment is correct using the mark on the front of the tank 8 Cut riser 1 4 inch above the top of the tank plus or minus 3 8 inch Place riser inside the tank 9 Load media following your supplier s recommendations 10 Follow piping recommendations to provide support and flexibility Layout piping to accommodate for FRP tanks and piping
55. ote 3 250 1 60 seconds Time remote switch must Regeneration be active to start regener ation on 742 time clock units P13 Skipped P14 Skipped P15 Skipped P16 Reserve Type 0 3 1 0 0 Variable reserve 3 demand only delayed regeneration 1 Fixed reserve delayed regeneration 2 Variable reserve immediate regeneration 3 Fixed reserve immediate regeneration P17 Initial average 0 70 1 30 of Depends on value entered 3 or fixed reserve Capacity in P16 demand only 0 Internal magnum NHWB 1 1 Autotrol P18 Flow sensor turbine 2 2 Autotrol 8 select demand 0 5 1 1 turbine 3 User define only K Factor 4 User defined Pulse Equivalent 5 Internal Magnum HWB P19 K Factor or 1 00 99 99 0 01 0 01 K Factor P18 3 3 Pulse 0 9999 1 1 Pulse Equivalent P18 4 Equivalent Notes 1 default selected with valve type and resin volume 2 Factory Default is O for North America units and 1 for World Units 3 P16 through P19 skipped on 742 time clock units 40 14 0 Cycle Time Programming Cycle times may be viewed by pressing and holding the UP and SET keys for 5 seconds when the control is in the in service mode The display shows the small C in the lower portion of the display indicating the control is in cycle times programming Pressing the UP and DOWN keys displays the programmed time remaining in each cycle Pressing the REGENERATION key exits the cycle times display mode The programmed cycl
56. ower does not match 50 or 60 Hz Disconnect and reconnect the power If problem persists obtain the appropriate controller or AC adapter for either 50 or 60 Hz power ERR 3 is displayed Controller does not know the position of the camshaft Camshaft should be rotating to find Home position Wait for two minutes for the controller to return to Home position The hourglass should be flashing on the display indicating the motor is running Camshaft is not turning during ERR 3 display Check that motor is connected Verify that motor wire harness is connected to motor and controller module Verify that optical sensor is connected and in place Verify that motor gear has engaged cam gear If everything is connected try replacing in this order Wire harness Motor Optical sensor Controller camshaft is turning for more than five minutes to find Home position Verify that optical sensor is in place and connected to wire Verify that camshaft is connected appropriately Verify that no dirt or rubbish is clogging any of the cam slots If motor continues to rotate indefinitely replace the following components in this order Wire harness Motor Optical sensor Controller Four dashes displayed Power failure of more than 8 hours has occurred Press SET to reset the time display 44 17 2 Troubleshooting Magnum IT and Cv Valve Symptom 1 Water con
57. program to the actual valve type Identification stickers on the Logix control and the valve body show the control and valve type See Section 5 0 Identifying the Logix Control for more information Valve models displayed by the Logix control 255 255 7 cycle conditioner 263 Performa 3 cycle filter 268 Performa 5 cycle conditioner 273 Performa Cv 3 cucle filter 278 Performa Cv 5 cycle conditioner 293 Magnum 3 cycle filter 298 Magnum 5 cycle conditioner Program System Size Your system s OEM manufacturer may have performed this setting If so proceed to setting the Time of Day The system size setting represents the amount of media in the tank Time of Day The Time of Day is preset in the factory at 1200 pm operating as a 12 hour clock This setting can be changed to operate as a 24 hour clock See Section 13 0 Level Il Programming 24 Day of the Week Program this setting to the actual day of the week The Logix control is then properly calibrated to allow accurate recovery of average daily water usages for each day of the week See Section 15 0 Accessing History Values for more information Time of Regeneration or Backwash A fully adjustable clock setting allows regenerations or backwashes to be programmed at any time of the day Also used to offset regenerations or backwashes when two systems are plumbed in series Days Override Can be used as a backup for 762 Demand systems Represents the days betw
58. ressure Excessive back pressure on injector due to elevated drain line Partially restricted drain line Inspect and clean injector and or injector screen assembly Check flow rate capabilities of the safety float aircheck assembly Increase water pressure above 25 psig 172 minimum Reduce drain line elevation to height of valve Remove restriction Insufficient Refill to Brine Tank Restricted flow rate in brine line Resin volume incorrectly set Check flow rate capabilities of the safety float aircheck assembly Reprogram Excessive Water in Brine Tank Plugged drain line flow control Plugged injector and or injector screen ncorrect refill control nsufficient water pressure Clean flow control Inspect and clean injector and or screen Install correct control Ensure that operating pressure is above 25 psi Leak to Main Drain No flow control installed in drain line nsufficient water pressure Plugged injector and or injector screen Back pressure on pilot drain port 45 Install drain line flow control Increase water pressure above 25 psig 172 kPa minimum Inspect and clean injector and or injector screen Plumb pilot drain line to atmospheric position i e brine tank Symptom Loss of Media to Drain Possible Cause No flow control installed in drain line Air or gasses in raw water Unit draws air through brine li
59. rocedure to program regeneration on desired days The days selected for regeneration are shown when the Logix control returns to the service display Viewing Cycle Times 1 Press and hold the UP and SET buttons for 3 seconds when the control is in the in service mode to access the cycle time display mode The display shows a small followed by a number in the lower portion of the display 2 Press the UP and DOWN buttons to display the programmed cycle time 3 Press the REGEN button to exit the cycle times display mode NOTE For adjusting cycle times see Section 14 0 Adjusting Cycle Times NOTE The draw and refill cycle times cannot be changed in cycle time programming for conditioner valves Draw and refill times are calculated using the draw and refill rates and salt amounts The draw and refill cycle times may be programmed for 3 cycle filters 9 0 Regeneration Modes The 700 Series controllers can be regenerated either automatically or manually During a regeneration the total time remaining of the regeneration is displayed on the controller The current cycle is shown in the lower left of the display Manual Regeneration Delayed Manual Regeneration Pressing the REGENERATION key programs a delayed manual regeneration The regeneration icon on the LCD flashes indicating that a regeneration starts when the time of day reaches the programmed time of regeneration Pressing the REGENERATION key again turn
60. s off the regeneration icon and cancels the delayed regeneration Immediate Manual Regeneration Pressing and holding the REGENERATION key for three seconds initiates an immediate manual regeneration The regeneration icon on the LCD turns on The control goes to the regenerating mode Delayed Second Regeneration Pressing the REGENERATION key while the control is in the regenerating mode programs a delayed second regeneration The x2 icon next to the regeneration icon flashes indicating a second regeneration starts when the time of day reaches the programmed time of regeneration Double Immediate Manual Regeneration Pressing and holding the REGENERATION key for three seconds while the control is in the regenerating mode programs back to back manual regenerations The x2 icon next to the regeneration icon turns on indicating a second manual regeneration starts immediately after the current regeneration is complete 30 During a Regeneration is displayed to show current cycle SU TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Il Salt Total time remaining FU Capacity Hardness Total regen time remaining is displayed on screen e Press and hold SET to show current cycle time remaining To Advance Regeneration Cycles e Press and hold SET showing current cycle time e Simultaneously press SET and UP to advance on cycle An hourglass displays w
61. t the controller on the valve Do not engage the camshaft 2 Apply power to the controller The display will show an hour glass and Err3 This is an indication that the controller is moving to the treated water HOME position Err3 will change and the hour glass will disappear when the is complete NOTE If more than two minutes elapses verify that motor is turning the camshaft socket If it is not turning contact your dealer 3 Engage the camshaft with the controller NOTE The 700 Series controller features a self test sequence At first power up of the control you may see a number such as 1 00 1 02 1 04 or 2 00 displayed This is an indication that the self test is not completed To complete the test verify that the turbine cable is connected Blow air into the turbine port valve outlet to spin the turbine The controller verifies that the turbine works and the self test finishes Proceed with the initial start up procedure 23 8 0 Initial Programming Instructions 8 1 Start Up Programming The Logix Magnum control can be quickly programmed by following the sequential procedures on the following pages Additional customization information is in Section 13 0 742 762 Level Il Programming Listed below is general information about the programming features Valve Type Your system s OEM may have performed this setting If so proceed to the next step This setting is used to calibrate the Logix
62. t used for installing the Magnum control valve Any other lubricant may cause material degradation and potential failure of the valve components NOTE Some silicone based lubricants contain petroleum based ingredients If there is a question about the lubrication that you are using contact the lubricant manufacturer to be sure the product is 100 silicone 3 1 Typical Installation Drawings Inlet Valve Drain Line Flow Control E Manual Bypass Valve Required i Drain Turbine Standard with Logix Control Logix Control Brine Line 1 5 Riser Tube ae Note Support Inlet and Outlet piping adequately Hub amp Lateral Magnum Cv Brine Tank Magnum IT ut Figure 3 3 Magnum Cv and Magnum IT Single Tank Softener Units with Logix Electronic Control 14 4 0 Flow Diagrams The Magnum control valve utilizes a series of pilot valves to properly position the diaphragm valve cartridges Figure 4 1 The pilot valves are activated by the camshaft Figure 4 2 The flow diagrams that follow represent the Service Cycle for a 5 cycle conditioner and VALVE OPEN TO CARTRIDGE VALVE 3 cycle filter configuration Both the Hardwater Bypass and No Hardwater Bypass service flow diagrams are presented VALVE CLOSED TO CARTRIDGE VALVE Figure 4 1 Pilot Valve Principle of Operation Front View Figure 4 2 Cam Assembly 15 9891M9S I19U asuly 1
63. tab and pushing the camshaft into the control Figure 2 6 Do not force the camshaft If the camshaft does not slide freely into the control check the alignment of the camshaft to the controller Ensure it is in the proper position Figure 2 3 The Logix controller moves to the treated water home position when first power is applied Refer to Section 7 for initial power up Release Tab and Camshaft Figure 2 6 To disassemble the control from the valve reverse the assembling procedure Inlet Outlet and Drain Connections The inlet outlet and drain connections are designed to accept a GE Water Technologies supplied CPVC or brass adapter Figure 2 7 The adapters provide a convenient union for the three connection ports on the valve In addition they incorporate a positive O ring face seal for ease of installation and leak free operation DO NOT OVERTIGHTEN THE ADAPTERS As a general guideline hand tightening the nut onto the valve is adequate If additional tightening is required never exceed a quarter turn beyond the hand tight position The outlet of the 2 inch Magnum IT has an integrated turbine The turbine measures the flow of water through the outlet This information is used by the controller to determine the best time to recycle Figure 2 7 No Hardwater Bypass Feature The Magnum control valve may be configured for Hard Water Bypass or No Hard Water Bypass With Hard Water Bypass unsoften
64. te White White White 1040752 37 8 399 White White White Orange 1040753 38 8 626 Orange Orange Orange Green 1040754 39 8 853 Orange Orange Orange White 1040755 40 9 08 Orange Orange Orange Orange NOTE Drain Line Flow Controls above 40 gpm require external control installed in drain line 53 20 3 Recommended Backwash Flow Rates for Various Media Table 20 3 Recommended Backwash Flow Rates for Various Media Tank Diameter Media 14 16 in 18 in 21in 24 30 in 36in 35 6 cm 40 6 cm 45 7 cm 53 3 cm 61 0 cm 76 2 cm 91 4 cm Tank Tank Tank Tank Tank Tank Tank Drain Line Flow Control in GPM Softening Resin 5 0 gpm ft 5 7 9 12 15 25 35 12 25 m h cm Fine Mesh Softening Resin 2 8 gpm ft 3 4 5 7 9 14 20 6 86 m h cm Multi Layer 15 gpm ft 15 20 25 36 50 70 105 36 75 m h cm Birm Greensand Carbon 10 gpm ft 10 15 17 25 30 50 70 24 5 m h cm 50 F 10 C water temperature 50 bed expansion 54 20 4 Logix Magnum It and Cv Exploded View Item No dos Part Number Description 1 3003191 Logix 742 Control North American 3003193 Logix 742F Control North American 3003197 Logix 762 Control North American 3003199 Logix 762F Control North American 2 1266224 Bushing Logix Mount 3 1005
65. tion Type Softener Filter Dealkalizer Water Source Public Well Private Well Surface Supply Other Water Test Results Hardness Iron Other Misc Capacity Tank Size Diameter Height Resin or Media Volume Resin or Media Type Brine Tank Volume Salt Setting per Regeneration Control Valve Configuration Valve Type Hard Water Bypass No Hard Water Bypass Refill Control gpm Injector Control gpm Backwash Control gpm Flow Rates min max Electronic Demand Settings P1 Time of day P2 Day of week P3 Time of regeneration P4 Number of days between regeneration 99 day calendar override 5 742 only Day of week regeneration Regeneration Frequency SM TW T F S 1 2 3 4 5 6 7 P6 Amountof regenerant used per regeneration or filter backwash time salt setting P7 System capacity P8 Hardness P9 Units of measure P10 Clock mode P11 Service interval P12 Remote regeneration switch delay P13 Refill sensor control conditioner onlu 0 Off 1 Salt detector only 2 Chlorine generation P14 Refill rate conditioner only P15 Draw rate conditioner only P16 Reserve type P17 Initial average or fixed reserve P18 Flowsensor select P19 K factor or pulse equivalent 2 0 Introduction to the Logix Magnum Cv and Magnum IT Valve Series The Magnum and Magnum Seri
66. trol 3 1040679 Refill Flow Control for 14 inch 35 6 cm Tank 0 7 GPM 2 6 LPM 3 pack 1040680 Refill Flow Control for 16 inch 40 6 cm Tank 0 8 GPM 3 0 LPM 3 pack 1040681 Refill Flow Control for 18 inch 45 7 cm Tank 1 0 GPM 3 8 LPM 3 pack 1040682 Refill Flow Control for 21 inch 53 3 cm Tank 1 4 GPM 5 3 LPM 3 pack 1040683 Refill Flow Control for 24 inch 61 0 cm Tank 2 0 GPM 7 6 LPM 3 pack 1040684 Refill Flow Control for 30 inch 76 2 cm Tank 3 0 GPM 11 4 LPM 3 pack 1040685 Refill Flow Control for 36 inch 91 4 cm Tank 5 0 GPM 19 0 LPM 3 pack 4 1040686 Refill Flow Control Cage 3 pack 59 21 6 Magnum IT Flow Sensor Assembly eu Item Part Number Description 1 1000074 Insert Corner 2 inch 2 1232965 Assembly Turbine 2 inch Elbow 3 1000318 Assembly Cap 60 21 7 Installation Adapter Kits Adapters Magnum Cv Item Part Number Description Not Shown 1001657 Magnum Cv 1 5 inch Adapter Kit Brass NPT for inlet outlet drain Not Shown 1001658 Magnum Cv 1 5 inch Adapter Kit Brass BSP for inlet outlet drain 1 1001655 Magnum Cv 1 5 inch Adapter Kit CPVC for inlet outlet drain Not Shown 1040544 1 5 inch NPT Brass Adapter with Glass Filled Noryl Nut 24 Pack Not Shown 1040555 1 5 inch BSP Brass Adapter with Glass Filled Nut 24 Pack 1 1050556 1 5 inch CPVC Adapter with Glass F
67. um Injector Controls Injector Identification Tank Size Table 1 Magnum Injector Chart Part Part Number Tank with O rings Diameter ROLE GEN In cm LPM 1000441 1040670 14 35 6 0 5 1 89 1000442 1040671 16 40 6 0 5 1 89 1000443 1040672 18 45 7 0 6 2 27 1000444 1040673 21 53 3 0 9 3 41 1000445 1040674 24 61 0 14 5 30 1000446 1040675 30 76 2 2 0 7 57 1000447 1040676 36 91 4 3 3 12 5 1000448 1040677 Blank 0 0 NOTE All flow rates are based on an inlet pressure of 60 psig 413 kPa Actual rates vary with pressure temperatures and other system variables Filter applications only 51 20 0 Magnum Flow Controls 20 1 Refill Control Identification Cavity Number 2 495 Flow Rate gpm Table 20 1 Magnum Refill Control Chart P N Indicates 3 Pack Tank Flow Rate Part Number Diameter GPM LPM In cm 1040679 14 35 6 0 7 2 65 1040680 16 40 6 0 8 3 03 1040681 18 45 7 1 0 3 79 1040682 21 53 3 1 4 5 30 1040683 24 61 0 2 0 7 57 1040684 30 76 2 3 0 11 36 1040685 36 91 4 5 0 18 93 NOTE All flow rates are based on an inlet pressure of 60 psig 413 kPa Actual rates vary with pressure temperatures and other system variables 52 20 2 Drain Line Flow Control Table 20 2 Drain Line Flow Controls 5 gpm 40 gpm Flow
68. y 12 hr Set to time of day Note Setting includes PM indicator 4 Day of Week Set to actual day of the week 5 Time of Regeneration Set to desired time of regeneration 6 Days Override Leave at 0 to disable or Set to desired days override 7 Salt Dosage Set to desired desired dosage 16 per cubic feet of resin 8 Capacity Capacity calculated by Logix control Use to OVERRIDE calculated capacity 9 Hardness Set to actual water hardness in grains per gallon Capacity Remaining gallons Toggles back and forth the service position 26 between displays when in Range Cubic feet Days Lbs ft3 Kilograins 3 00 to 20 00 3 to 18 900 Grains gal 3 to 200 Logix Magnum Time Clock 742F 293 3 Cycle Filter Screen Buttons to Press SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day Backwash Length then or press SU TU SA DAYS Time amp Day Backwash Time amp Day Backwash Length press mi Capacity SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day p 1955 m Backwash Length then or Capacity press m SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day press Backwash Length ih en Capacity press SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day press Backwash Length amp Capacity press SU MO TU

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