CLE22000XHT-04 rev07
Contents
1. Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Loadcell Part Number CLC200 Torque Gauge Mfr TOTCO or equivalent Torque Gauge Size 6 Gauge Mount L Bracket Hose Length 6 ft Assembly Documentation CLINCHER Load cells and Torque Gauges are produced by several manufacturers The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 11 1 Calibration Certificate applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments COMPRESSION LOAD CELL 5 16 18 x 1 1 4 SHCS Use Never Seez Hand Tight PISTON RETAINER RING LOAD CELL SIZE DIAPHRAGM P N 6 44 SQ IN CLC203 DIAPHRAGM 8 0 SQ IN CLC205 P N SEE CHART 12 0 SQ IN CLC206 16 1 SQN CLC207 25 0 SQ IN CLC208 HOUSING 1 4 NPT FLUSH PLUG Use Teflon Sealant 5 16 18 x 1 1 4 SHCS Use Never Seez Torque to 200 in lbs 8 REQD ON HOUSING AB SUPERIOR_ L 4 Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 318 837 8847 70518 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WIT2. Valve amp Cylinder Technical Data haz LA Section 2 9 Page 15 Date 06 07 06 07 22 CLINCHER XHT TONG REVISION TABLE Description Corrected typo CLE22000XHT 03 to CLE22000XHT 04 Revised illustration Series Parallel Valve Assy 22240 SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 06 07 Page 0 1 Page 0 2 22 CLINCHER XHT TONG HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs contain remotely controlled rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing
3. 317 ft lbs 7 8 14 NF cam follower nuts 63 ft Ibs 1 12 NF dumbell rollers 1 14 NF door pivot shaft d 11 2 12 NF idler shafts 1 200 ft lbs Tighten until all slack is removed but dumbell roller is still free to rotate by hand SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 4 1 Use an EP synthetic grease that meets or exceeds the following specifications Used in tong case Type NLGI Consistency Grade Color Lithium Complex Soap wt Serv Temperature Base Oil Viscosity 100 F 200 F Viscosity Index Penetration dmm Worked ASTM D 217 Dropping Point F ASTM D 566 Rust Protection 5 SSW Water Washout wt loss E 175 F Timken OK Load lbs Bomb Oxidation 100 hrs 210 F psi drop Applications High Temp MP 1 Medium Green Non Soap 0 Deg F 450 Deg F 1300 SUS 89 SUS 71 325 340 500 N A N A 50 N A High amp Low Speed Bearings Wheel Bearings Pumps Gears Lubrication Use a premium quality hydraulic fluid that meets or exceeds the following specifications Humble Hydraulic H ISO Viscosity Grade Base Oil Viscosity ASTM D 445 Viscosity Index ASTM D 2270 Pour Point ASTM D 97 Flash Point ASTM D 92 CCF Demulsibility ASTM D 1401 Vickers 104C IP281 Vickers M 2950 S Vickers 1 286 S TOST ASTM D 943 SUPERIOR Manufacturing amp H
4. CLINCHER XHT Tong we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHER Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Assembly Date 22 XHT Tong Technical Manual Registration Form Return To Name Company SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Broussard LA 70518 Address USA City State Phone 337 837 8847 EE oy Facsimile 337 837 8839 Telephone Fax Web Site www superior manf com Tong Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features Specifications and Schematic Jaws Adapters and Die Information Assembly Torque Requirements Lubrication Specifications Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations Accessories and Options So NN RG Fal Fei CLE22000XHT 04 Tong Illustrations NS Lift Cylinder ha lt Load Cells and Torque Gauges ha hz Motor Service Manuals Torque Hub Technical Data wel N
5. DRIVE GEAR ASSEMBLY W ENCODER ASSEMBLY NO 22208bE Item amp Qty Port Number Part Name 22210 DRIVE GEAR BEARING CAP 1993 BEARING 22207 DRIVE GEAR 1154 2 8 1 X 1 3 4 3 8 16 x 3 4 SH SHCS 1 1001 1 8 NPT ZERT ENCODER MOUNTING PLATE CS COVER PLATE 10 32 X 1 4 SE ENCODER COUPLING 6 32 X 3 8 MACHINE SCREW 1 51031 ENCODER COUPLING MOUNT 1101 NUT HEX 1 2 13 T SCREW 4225 HWY 90 EAST AB SUPERIOR ROUSSARD LA 70518 Y Manufacturing amp Hydraulics 7 318 837 884 E DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF Eege Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE22000XHT 03 22208 Drive Gear wpg MOTOR HOUSING ASSEMBLY ASSEMBLY NO 22216 Part Number Part Name 22218 MOTOR HOUSING 22236 RINEER MOTOR eSP 30 cuinch MOTOR HOUSING COVER 1103 1 2 LOCKWASHER 1112 A 1 0 13 x 2 HHCS 22215 TORQUE HUB ASSEMBLY Part Number TORQUE HUB ASSEMBLY NO 22215 TORQUE HUB PLATE 1 2 HI COLLAR LOCKWASHER 1 2 13 X 1 172 SHCS Part Name TORQUE HUB 12 1 REDUCTION RATIO 9 8 LV 2 8 1 1 X e 1 2 SHCS 3 4 HI COLLAR LW 3 4410 x 2 3 4 SHCS Alb SUP
6. cacon 9 19 SHIFTER ASSEMBLY EE EE 9 20 BATASSEMBLY Assy No EE 9 21 DOVETAIL JAW SET ASCE EE 9 22 SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 9 2 22 XHT TONG ASSEMBLY CLE22000XHT 04 Sheet 1 ten H Qty Part Number 1 22201 BOTTOM PLATE WELDMENT 36 SSCF1875 01 CAM FOLLOWER ASSEMBLY e 22069 DUMBELL ROLLER ASSEMBLY d r 4 1 22209 RING_GEAR 4 NID UI 22203 IDLER GEAR ASSEMBLY 9 22204 MID IDLER ASSEMBLY 1 22208 DRIVE GEAR ASSEMBLY 1 22208E DRIVE GEAR ASSEMBLY WITH ENCODER 9 2 22211 01 MID BODY m ane 22212 01 TOP PLATE WELDMENT 22221 01 CAGE PLATE ASSEMBLY 26005 BRAKE BAND WELDMENT 22615 DOOR JAM 22258 01 TONG DOOR ASSEMBLY 22152 DOOR FLAP RETAINER 22216 MOTOR HOUSING ASSEMBLY 1106 SHCS 1 8 13 X 1 1 4 8 1087 1 2 13 NYLDCK NUT 5 8 11 X 1 1 4 SHCS 1151 5 8 LW 1160 5 8 11 x 2 HHCS 26 27 1 10041 CLEVIS PIN Reid CLP 172S 1 1252B 1 8 x 1 SS COTTER PIN 1 26 1 2043 REMOTE DOOR CYLINDER LH 1 1 2 BO2 4 1 2 1 P1 BALL JOINT ROD END REIDH SPF 12S SHCS 3 8 16 X 1 1 4 WASHER LOCK 3 8 DRIVE GEAR TOP BEARING CAP 1994 BEARING 73127 1 X 5 1 2 HHCS 1218 1 LW 1210 1 8 NUT GR 8 26728 BAIL ASSEMBLY 22240 SERIES PA
7. lubrication Repair replace and lubricate as needed Inspect and replace defective gears Inspect and repair or replace defective shifting parts TROUBLE SHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars Problem E Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing F Ring gear rotates while control lever is in neutral G Shift will not stay in set position Lost spring plunger H Hydraulic fluid leaking from motor Damaged or worn motor shaft seal SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 6 6 Solution Inspect and replace defective parts Replace control valve Replace spring plunger Replace motor shaft seal RECOMMENDED SPARE PARTS LIST FOR REMOTE AREAS Quantity 2 2 2 Part Number 12501437 14666 01 14667 01 1001 26005 71017 2043 SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER Tong Revision 01 07 Page 7 1 Description Seal for Rineer Motors Dovetail Jaw Pins Dovetail Jaw Rollers 1 8 NPT Zerts Brake Band Assy Jaw Retract Spring Hydraulic Door Cylinder Page 7 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the system most appropriate for the end user s application CLINCHERO Tong to allow them to be customized to provide a CLE22000XHT 04 Tong Accessories Compression Load Cell and Torque Gauge direct
8. nn ff0 24 GEN Eg Mc RR t Rl 2 SAA i SEAL KIT P N ASAP300 BILL OF MATERIALS Description HYD AIR CYLINDER BARREL LCR122 CYLINDER ROD WELDMENT LCR118 PISTON LCR121 WEARBAND W30000500 L Ol POLYPACK 2 5 8 x 3 x 3 16 1 4 12 SLOTTED NUT 2 NPT FLUSH PLUG W 1 8 ORIFICE 18702625 1381 1657 q ox VW N SR a 2 HALF COLLAR 2 x 120 HOSE ASSY MNPT x FJIC SWVL 3 8 MNPT x 1 2 MJIC STR ADAPTER 1380 LCR107 A 1466 lt RS d 3 8 MOD STREET EL W ORIFICE LCR109 LIFT CYLINDER SPRING SMH2000 GLAND LCR123 DETAIL A LIFT CYLINDER SPRING 4 20 x 1 2 SET SCREW WIPER O RING 3 3 8 ID 3 5 8 OD 1 8 W SMH2001 1019 2 237 959 21 SCALE 3X WEARBAND POLYPACK 2 x 2 3 8 x 3 16 1 4 x 2 ROLL PIN W22500500 18702000 O RING 1 1 4 ID 1 1 2 OD 1 8 W LIFT CYLINDER DIMENSIONAL DATA 3 1 2 x 3 4 11 4 12 3 4 25 1 2 41 1 2 9 TMH MO O gt SPECIFICATIONS MAXIMUM SPRING TRAVEL m o o a fa 2 Ja Ja fu fo 2 oo N ala lo o E E o IN a l lo oo IS o o Joo In o 3 1 LIFT CYLINDER SPRING QUICK DISCONNECT 1 2 FEMALE SNAPTITE SPRING HOUSING ASSEMBLY LCR501 COMPRESSION ROD WELDMENT LCR601 SMH1501 A ASSEMBLY PRELO
9. 01 08 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV al LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY Sheet 2 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF PAManuals Equip Manuals Dos MANUFACTURING amp HYDRAULICS CLE22000XHT 04 Assembly sht2 wpg Manufacturing amp Hydraulics 318 837 8847 S Y Y mmm Z22 LCL GEAR TRAIN 22 XHT TONG ASSEMBLY CLE22000XHT 04 7 1777777 72 t Z EG 2 Z BE Z E 1 SSCF1875 01 FOLLOWER ASSEMBLY 22069 DUMBELL ROLLER ASSEMBLY 22209 RING GEAR IDLER GEAR ASSEMBLY MID IDLER ASSEMBLY DRIVE GEAR ASSEMBLY 222086 DRIVE GEAR ASSEMBLY WITH ENCODER 22211 01 MID BODY 22212 01 TOP PLATE WELDMENT 2 FLANGED SEVERE SERVICE CAM FOLLOWER ASSEMBLY 22615 DOOR JAM 22258 01 TONG DOOR ASSEMBLY 22152 DOOR FLAP RETAINER 22216 MOTOR HOUSING ASSEMBLY 1106 SHCS 1721 13 X 1 1 4 1087 1 2 13 NYLOCK NUT 1 8 13 X 3 1 2 SHCS 256 5 8 11 X 1 1 4 SHCS 1151 5 8 LW 10041 CLEVIS PIN Reid CLP 172S 1252B 1 8 x 1 SS COTTER PIN REMOTE DOOR CYLINDER LH 1 1 2 B02 4 1 2 1 P1 BALL JOINT ROD END REID SPF 12S SHCS 3 8 16 X 1 1 4 WASHER LOCK 3 8 DRIVE GEAR TOP BEARING CAP 1994 BEARING DOOR PIVOT BUSHING HHCS 3 4 10 X 4 GR 8 FULL THREADS 1 X 5 1 2 HHCS 1218 1 LW 26728 BAIL ASSEMBLY 22240 SERIES PARALLEL VALVE ASSEMBLY 22241R RIGHT TONG HANDLE 1158 5 8 1 1
10. DISCLOSED COPIED OR REPRODUCED IN ANY ASSE M BLY NO 22240 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR a MANUFACTURING amp HYDRAULICS HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION 1 06 21 07 REV LOG DATE REF PAManuals Equip Mai CLE22000XHT 04 22240 nuals Dwgs Valve revi wpg Page 9 15 94 6 eBeg 22680 S5 HINGE Item Qty Part Number Part Name 1 14679 DOOR PIVOT BUSHING 2 14681 DOOR LATCH WELDMENT 3 14716 01 DOOR PIVOT LINKAGE 4 22058 DOOR PIVOT SHAFT 4A 5 22262 DOOR DUMBELL ROLLER ASSEMBLY Z ES 4 6 22260 DOOR PIVOT BUSHING j LA 7 22680 S1 DOOR COVER A 8 22680 SeT TOP TONG DOOR PLATE V 9 22680 S2B BOTTOM TONG DOOR PLATE A PSSS 22681 S1 TONG DOOR THRUST SPACER ASSSSSSSSSSSSSAAA 4 l l l 4 l l 1 l l l 12 1 22683 DOOR LATCH PIVOT PIN 13 1 20686 DOOR LATCH LINKAGE k 14 1 26680 S3 RUBBER GUARD 15 1 26680 54 SUPPORT STRIP 16 1 26680 S6 DOOR HINGE SPACER 17 2 22263 DOOR LATCH PIN DOUBLER 18 22027 DOOR BUSHING SECTION D D 19 1 g2042 ARM SCALE 1 6 20 e 1001 1 8 NPT ZERT a1 3 100 1 4 20 HEX NUT GR8 ee 3 105 1 4 20 X 1 HHCS GRB 23 e 292 7 16 14 NYLOCK NUT 24 1 160 HHCS 7 16 14 x 2 1 2 DOOR DU
11. Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHERO integral backup system itis the length of backup arm NOT the tong arm length Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw spring plunger on shifting gear PN 55084 02 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpen dicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and
12. be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility A partial listing of commonly manufactured sizes is shown below Aluminum and GRIT FACE Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes ASSEMBLY TORQUE REQUIREMENTS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Lok Tite as indicated in the assembly instructions All tapered pipe threads are to be treated Lok Tite 542 or equivalent sealing compound to prevent leakage CAUTION Do not use teflon tape Improper application of teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used in CLINCHER products are to be GRADE 8 or better DO NOT SUBSTITUTE lesser grades of fasteners All fasteners are to be made
13. outlet while at the same time reducing back pressure in your hydraulic system Tong Operation A Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open B Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks C Becertain door is completely closed before operation to insure safe operation The CLINCHER CLE22000XHT 04 is equipped with a door switch which prevents operation of the tong when door is even partially open D Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer E In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 5 2 F After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow ci
14. 2 DWG Initial Condition Alternative Mati H T Instructions Case Depth D 9 6 9584 marked w part numbers thrust force lines LOAD SIDE on this side marked THRUST LOAD HERE thrust force lines Absorbing Thrust Load SUPPORT SIDE Bearing Cap load shaft transmitting Into bearing Bottom Bearing Cap Application Installat CLINCHER Number Of thrust force llnes LOAD SIDE marked THRUST LOAD HERE N SS SS Fh H za y 4 NS BANS N marked w part numbers on this side SS thrust force lines SUPPORT SIDE gt 4 14 lt H Y Z N 4 u LO SS sl NSS X Gear Support Application He Ot FARING 905 GAS TOF Part Gear Transmitting Thrust Load 7 Shaft Absorbing Thrust Load R3 FLATNESS AR PL 015 per foot UNLESS OTHERWISE SPECIFIED TOLERANCES ARE 2 PLACE DEC 3 PLACE DEC FRACTIONS ANGLES SURFACE 020 005 1 16 s Ry AB SUPERIOR Manufacturing amp Hydraulics Y 4225 HWY 90 E BROUSSARD LA 70518 318 837 8847 2 5 Machined fillet radii 1 32 2 5 i 3 Dimensions are in inches 3 x m Remove burrs amp sharp edges
15. 3 4 HHCS 22242 REAR TONG HANDLE 22245 SHIFTER ASSEMBLY 22246 DOOR SWITCH ASSEMBLY co gs Co MO ro Pia ee ba 2 m 3 r Ka 15 m o ro en In om Blu jo S oo ro pd ro ro Co Im Ajo o o ro TO ul _ _ ro joo go CO Co ND FT ale gt Po 4 Ka Pen re Far To a Ab SUPERIOR O P ESL Manufacturing amp Hydraulics 318 837 8847 THIS DOCLNENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 01 08 07 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF PAManuals E Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE22000XHT 04 Gear Train wpg Item Qty Part Number Part Name 22022 A SHAFT 33191 DUMBELL ROLLER BUSHING 99192 DUMBELL ROLLER SPACER 73070 DUMBELL ROLLER Co ro po ro 73071 DUMBELL ROLLER SPACER 1001 1 8 NPT ZERT 1213 1 12 LOW PROFILE NYLOCK NUT Y O CI Po PO SECTION A A SCALE 1 3 amp 2 DUMBELL ROLLER N TER BROUSSARD LA 70518 ASSEMB LY Y Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 17 06 HYDRAULICS AND IS CONSID
16. A ee MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE 2 REQD BOT TOM PLATE AY D Sina an Page 9 19 e 3 3028 SWAGELDCK SS 43YF2 CROSSOVER VALVE 3 021046 HHCS 3 8 16 X 3 4 4 211027 WASHER LUCK 3 8 4225 HWY 90 EAST Ab SUPERIOR KD E ss Manufacturing amp Hydraulics 318 837 8847 SHIFTER ASSEMBLY SE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV ASS EM BLY NO 22245 FORM WITHOUT THE EXPRESSWRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CI LE22000XHT 04 22245 Shifter wpg Page 9 20 Part Number 1210 Part Name 1 8 NC HEX NUT 1 LOCKWASHER BAIL WELDMENT BAIL ADJUSTMENT ROLLER 1 8 x5 1 2 HHCS BAIL PIVOT BOLT P N 73127 2 REQD BAIL ASSEMBLY ASSEMBLY NUMBER 26728 x1 LOCKWASHER 1 8 NUT 2 REQD OF EACH 1 x2 TON MASTER LINK 1 8 x 12 HHCS GR 8 BAIL SOCKET WELDMENT P N 1218 P N 1210 COMPONENTS OF TONG ASSEMBLY 3 4 10 x 4 HHCS FULL THREADS P N 73125 4 REQD 4225 HWY 90 EAST Ab SUPERIOR ars A S0518 y Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS C
17. AB SUPERIOR L Manufacturing amp Hydraulics TECHNICAL MANUAL 22 CLINCHER XHT TONG COVERS TONG MODEL CLE22000XHT 04 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 01 2007 www superior manf com AD SUPERIOR w Manufacturing amp Hydraulics TECHNICAL MANUAL 22 CLINCHER XHT TONG COVERS TONG MODEL CLE22000XHT 04 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 01 2007 www superior manf com Copyright 2007 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc Itis supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHERG CHROMEMASTER LOCKJAW HYTOPS M Drillmaster GRIT FACE amp Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 22
18. AD TO STOP TUBE e 11 in MAXIMUM ALLOWABLE STATIC LOAD WITH 3 5 SPRING COMPRESSION STILL AVAILABLE 8 500 lbs MAXIMUM ALLOWABLE LOAD SPRING FULLY COMPRESSED TO STOP TUBE _ _ 15 800 lbs PRESSURE REQUIRED TO LIFT MAXIMUM ALLOWABLE LOAD ee 2 500 psi MAXIMUM ALLOWABLE INTERNAL PRESSURE na 3 000 psi CYLINDER LD 3 in PROD O D ass io 2 in El 35 640 in AB UPE Ri O R 4225 HWY 90 EAST BROUSSARD LA 70518 w Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY NUMBER LCR600 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 07 23 03 REV LOG DATE REF S Equip Manuals Dwgs LCR LCR600 wpg Page 10 2 SECTION 11 CLINCHER LOAD CELL AND TORQUE GAUGE ASSEMBLIES The CLINCHER Tong and Backup are available in versions which accommodate compression load cells or tension style load cells All information contained in this Technical Manual refers Part Number Contact using to products which utilize tension style load cells SUPERIOR for information concerning products compression load cells SM150 54 T or SM150 54 C Torque Rating 150 000 ft Ibs Handle Length 54 inches Loadcell Type Tension or Compression
19. DISCLOSED COPIED OR REPRODUCED IN ANY 01 08 07 V LOG DATE Bi REF P Manuals Equip Manuals Dwgs CLE22000XHT 04 22258 01 Door sht2 wpg Item QtyjPart Number Part Name 1 76128 52 DOOR SWITCH BASE PLATE SLV1000 01 NC SELF LUBRICATED VALVE NORMALLY CLOSED 110 1 4 00 X 2 1 4 HHCS ES 1 4 e d e2246 S1 DOOR SWITCH BASE MOUNT 1027 WASHER LUCK 3 8 e 1047 3 8 16 X 1 HHCS Ab SUPERIOR N PES DOOR SWITCH ASSEMBLY manutacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 01 08 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASS EM BLY NO 22246 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE22000XHT 04 22246 Door Swtwpg Page 9 18 N 1106 2 REQD S2 1 2 13 NYLOCK NUT N P N 1087 WELDED TO RING Components of ong Body BRAKE BAND TAB P N 26107 4Welded Top Plate Welded Bottom Plate BRAKE BAND WELDMENT P N 26005 S1 BRAKE BAND LINER P N 26005 S3 MATERIAL ATTACHED w 7 6 BRASS RIVETS BRAKE BAND ASSEMBLY AB SUPERIOR BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 WELDMENT NO 26005 2 REQD TOP PLATE THS DOCUMENT STE PROPERTY OF SIERO NM ACTU
20. ERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASS EM BLY NO 22069 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF PAManuals Equip Manuals Dwas MANUFACTURING amp HYDRAULICS CLE22000XHT 01 22069 Dumbell wog Page 9 6 1 69Beg Features and Benefits Proprietary sealed bearing with full compliment roller design offers greater load ratings than commercially available sealed ball bearings The ported inner race allows the bearing to be relubricated without disassembly Integral elastomeric seals allow grease to be displaced but prevent migration of contaiminants into bearing Elastomeric seals are corrosion resistant and suitable for use in environments which are incompatible with traditional aluminum bearing shrouds Unique geometric design allows rollers to absorb thrust loads to maximize component life Nominal OD 4 3307 inches Nominal ID 2 3622 inches Nominal Ht 1 4375 inches static rating 57540 lbs dynaminc rating 29230 lbs 1mm cycles 33 1 3 RPM f 500 hrs ported idler shaft with lockwashers and nuts bearing spacer CLINCHER Sealed Roller Bearing part no 1905 MAGN Z 4 Z 1 A Z u S ZELL 2 A n N Idler Gear SSS S e A Z SS 2 AG SS A s 7 upper and lower tong plates NO 4 Z A YL d
21. ERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 01 04 07 REV LOG DATE REF P Manuals Equip Manuals Dwgs aan Maar Page 9 12 MOTOR SHAFT POLYPACK P N 12501437 SEAL RETAINER P N 55088 SNAP RING P N 0150111 SNAP RING P N 0150111 BN 2 Y SEAL RETAINER X P N 55088 POLYPACK P N 12501437 O RING P N 2 150 MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945 MOTOR SHAFT O RING P N 2 150 MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945 W OUT WIPER RING NOT TO SCALE COMPONENTS OF MOTOR FOR CLARITY PURPOSE ONLY AB SUPERIOR y Manufacturing Hydraulics MOTOR ASSEMBLY 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 04 06 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF P Manuals Eq
22. HOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 07 03 02 REV LOG DATE REF P Manuals Equip Manuals Dwgs Load Cell Comp rev1 wpg Page 11 2 SECTION 11 CLINCHERO LOAD CELL AND TORQUE GAUGE ASSEMBLIES To request copy of Acadiana Oilfield Instruments Tong Torque System Technical Manual TM518 or Compression Torque System Technical Manual please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufac g amp Hydraulics Inc 22 CLINCHERS ng Revision Page 11 3 Page 11 4 SECTION 12 MOTOR SERVICE MANUALS AND TORQUE HUB TECHNICAL DATA To request copy of Rineer Motor Service Manuals and Torque Hub Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong isi 1 07 Revision 01 0 Page 12 1 Page 12 2 SECTION 13 VALVE amp CYLINDER TECHNICAL DATA To request copy of Valve amp Cylinder Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufac g amp Hydraulics Inc 22 CLINCHERS E Ton
23. ING CAP 31 BEARING DOOR PIVOT BUSHING 37 73125 HHCS 3 4 10 X 4 GR 8 FULL THREADS 1 X 5 1 2 HHCS 1 LV e 1 8 NUT GR 8 37 3 3 40 26728 BAIL ASSEMBLY 4 22240 SERIES PARALLEL VALVE ASSEMBLY 4 4 46 47 gs Co p ro gt N O UI e _ e D oo 3 gt _ gt m J fo 00 o 1 7 8 SS CAM FOLLOWER ASSEMBLY NO SSCFF2000 01 ASSEMBLY NO SSCF1875 01 Item amp atylPort Number Item amp Qty Port Nunber Part Name Po Ol Ir fe 14 1 1 73008 02 CAM FOLLOWER STUD 24 1 178 7 8 14 NF JAM NUT 27 2 8 1 1224 7 8 LOCKWASHER 2 3 1 1257 1 4 DRIVE ZERT 2 4 73007 CAM FOLLOWER RACE 1 2 9 1 73008 02 CAM FOLLOWER STUD 2 6 1 73009 FLANGE BUSHING 28 29 11 2 1 SSCFF2001 _ CAM FOLLOWER RACE 11 3 1 73009 FLANGE BUSHING 11 4 1 1257 1 4 DRIVE ZERT 115 r uze 7 914 NF JAMNUT 11 6 1 11224 7 8 LUCKWASHER Po ro ro oo oo Co gs PO 22241L LEFT TONG HANDLE 8 9 1 el 1 1 4 1 22241R RIGHT TONG HANDLE 5 20 1158 9 8 11 xl 3 4 HHCS 2 22242 REAR TONG HANDLE 1 8 1 22245 SHIFTER ASSEMBLY 4 22246 DOOR SWITCH ASSEMBLY LY Ab SUPERIOR O P ESL UJ 22 XHT TONG ASSEM CLE22000XHT 04 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp
24. MBELL ROLLER 25 1 1133 1 2 13 X 12 HHCS ASSEMBLY NO 22262 26 1 11101 1 2 13 NUT Aty Part Number Part Name 27 e 1323 1 14 NYLOCK JAM NUT 2 22676 DOOR ROLLER SPACER 1 22677 DOOR DUMBELL SHAFT 28 1 1162 HHCS 7 16 14 x 3 2 55191 DUMBELL ROLLER BUSHING a9 2 2040 DOOR BUSHING 2 55192 DUMBELL ROLLER SPACER 30 1 SMHI501 N TORSION SPRING 1 22257 DOOR DUMBELL ROLLER 3 e 1676 3 4 x 5 8 SS SHOULDER BOLT 5 8 11 NC REC ms SPACER 3e 1 1004 3 8 16 NUT 2 1213 1 12 LOW PROFILE NYLOCK NUT 33 3 u55 5 8 11 X 2 SHCS 1 ROLLER SEAL COVER 34 1 1073 SHCS 5 8 11 x 2 1 4 35 1 2012 01 S4 TIE ROD MOUNT 36 1 22259 SPACER 37 1 45057 DUMBELL THRUST BUSHING 38 1 76113 s5 DDDR SWITCH COLLAR 39 1 76131 02 DOOR SWITCH ADJ SLEEVE 40 m TONG DOOR ASSEMBLY O VERO EAS Y Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY NO 22258 01 EEE eel oer DATE Sheet 1 MANUFACTURING amp HYDRAULICS LN CONSENT OF SUPERIOR Pis er ae dup Mares u Z4 VA SYS a BT DETAIL C SCALE 1 Lo TONG DOOR ASSEMBLY ASSEMBLY NO 22258 01 Sheet 2 SECTION 1 4 9 ei YY 4 Lie Z Y Y B SUPERIOR Y v 4225 HWY 90 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION ED
25. NFORMATION TREY 4 LOGS DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASSEMBLY NO 2220 3 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Wanuals Equip Manuals Dwgs a MANUFACTURING amp HYDRAULICS CLE22000XHT 03 22203 Idler wpg Page 9 9 Item Qty Part Number Part Name 73078 OUTBOARD IDLER SHAFT 2220S IDLER GEAR I 1905 BEARING NTERNAL SNAP RING 73088 OUTBOARD IDLER SPACER MID IDLER GEAR ASSEMBLY ASSEMBLY NO 22204 Page 9 10 1 8 NPT ZE 1 1 2 12 NYLDCK NUT RT Alb SUPERIOR W s Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 818 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REV LOG 12 27 06 DATE CLE22000XHT REF P Manuals Equip Manuals Dwgs San Mid ec 03 DRIVE GEAR ASSEMBLY ASSEMBLY NO 22208 Item Oty Part Number Part Name 22210 1993 DRIVE GEAR BEARING CAP BEARING 22207 DRIVE GEAR 1029 1 1 1 1001 1 8 NPT ZERT 3 8 16 X 1 2 SET SCREW N OS U MO 1611 1 NPT FLUSH PLUG DRIVE GEAR ASSEMBLY Page 9 11
26. Nm Standard Equipment Remote Control Maximum Operating Pressure 2 500 psi 170 bar Door Interlock Two Speed Hydraulic RPM 60 GPM 227 LPM Manual Motor High High 11 2 25 000 ft Ibs High Low 5 6 50 000 ft Ibs Low High 3 6 75 000 ft Ibs Low Low 1 8 150 000 ft Ibs Optional Equipment Blectronic Solenoid Dump Valve 46 1 16 117 0 cm Varying Outlets for T T Width 64 1 2 163 8 cm Units Handle Length 54 137 cm Shipping Stand or Skid Weight approximate 7 600 Ibs 3 447 kg Jaw Capacity 6 5 8 thru 22 Operates using Dovetail Strip Dies Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page2 2 64 1 2 54 HANDLE LENGTH 87 3 8 TONG DIMENSIONS FORM WITHOUT THE EXPRESS WR ITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Ab 4225 HWY 90 EAST SUPERIOR BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 01 08 07 VE EE REV e DATE REF P Manuals Equip Manuals Dwgs Eeer Page 2 3 y zobed 15 SUPPLY QUICK 4 2 222222 inn 7 DISCONNECT REMOTE LATCHING DOOR SHOWN IN CLOSED POSITION REMOTE DOOR Li CONTOL VALVE INLET SECTION
27. ONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WI UT EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF P Manuals Equ CLE22001 ip Manuals Dwgs OXHIT 0426 28 Sg Page 9 21 on JAW PIN 8 DTI1601 1 2 x 1 1 4 x3 7 8 DOVETAIL INSERT 3 8 LOCK WASHER 1061 3 8 16 x 3 4 BUTTON HEAD CAP SCREW SEE CHART LEFT DOVETAIL JAW WELDMENT 1071 3 8 16 x 3 1 2 HHCS mi 9 O1 gt CO N Jaw Set Left Jaw Weldment Right Jaw Weldment Size Assembly Number Part Number Part Number CJDT22XHT 11750 22XHT 11750 L 22XHT 11750 R 279 CJDT22XHT 14000 22XHT 14000 L 22XHT 14000 R 261 CJDT22XHT 16000 22XHT 16000 L 22XHT 16000 R 237 CJDT22XHT 17000 22XHT 17000 L 22XHT 17000 R 228 CJDT22XHT 18625 22XHT 18625 L 22XHT 18625 R 203 CJDT22XHT 20000 22XHT 20000 L 22XHT 20000 R 187 CJDT22XHT 22000 22XHT 22000 L 22XHT 22000 R ITU MMM ITT ITT A 4225 HY 90 EAST DOVETAIL JAW SET ASSEMBLY Gil me SEE CHART FOR ASSEMBLY NUMBERS PESSE SEENE Teva war DE FO UT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE22000XHT 01Waws CUDT22XHT wpg Page 9 22 LOCATE FITTING oe FROM HANDLE SEE DETAIL A n nnnnnnn
28. RALLEL VALVE ASSEMBLY 22241L LEFT TONG HANDLE RIGHT TONG HANDLE 9 8 11 x1 3 4 HHCS REAR TONG HANDLE SHIFTER ASSEMBLY DOOR SWITCH ASSEMBLY 4225 HWY 90 EA Ab SUPERIOR oso sis Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 01 08 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY 2 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE22000XHT 04 Assembly sht1 wpg y 6 a bed m i 3 HE Qty Part Number Part Name 1 22201 BOTTOM PLATE WELDMENT SSCF1875 01 CAM FOLLOWER ASSEMBLY 22069 DUMBELL ROLLER ASSEMBLY 22209 RING GEAR IDLER GEAR ASSEMBLY MID IDLER ASSEMBLY DRIVE GEAR ASSEMBLY 222086 DRIVE GEAR ASSEMBLY WITH ENCODER 2 22211 01 MID BODY 1 22212 01 TOP PLATE WELDMENT 2 FLANGED SEVERE SERVICE CAM FOLLOWER ASSEMBLY 22615 DOOR JAM 22258 01 TONG DOOR ASSEMBLY 22152 DOOR FLAP RETAINER 22216 MOTOR HOUSING ASSEMBLY 1106 SHCS 1721 13 X 1 1 4 1087 172 13 NYLUCK NUT 1 2 13 X 3 1 2 SHCS 256 5 8 11 X 1 1 4 SHCS 60 1151 5 8 LW 4 10041 CLEVIS PIN Reid CLP 172S 1252B 1 8 x 1 SS COTTER PIN REMOTE DOOR CYLINDER LH 1 1 2 Ble 4 1 2 1 P1 BALL JOINT ROD END REID SPF 12S SHCS 3 8 16 X 1 1 4 WASHER LOCK 3 8 30 DRIVE GEAR TOP BEAR
29. RELIEF VALVE LIFT CYLINDER OPTIONAL gd SERIES PARALLEL COMMERCIAL A 35 DIRECTIONAL MOTOR BLOCK VALVE CONTOL VALVE CONTROL VALVE ASSEMBLY 2 WITH 2 BANKS 2 DA AND RELIEF VALVE CARTRIDGE 1 1 4 RETURN QUICK DISCONNECT SERIES PARALLEL VALVE MOTOR HI LO CONTROL VALVE DOOR SWITCH DOOR CLOSED 7 ORIFICE CHECK VALVE item PartNo Description 1 1 _ A 35Directional Control Valve Assy Lift Cylinder Section optional Motor Section Outlet Section 1 4 2 Way Ball Valve CM4554 3 8 Check Valve N A________ N A 1 32 Orifice 6 2 22236 RineerMotor22cuin 8 1 22237 Series Paralle Valve Ab SUPERIOR ZEHN 90 EAST s 22 150K TONG HYDRAULIC SCHEMATIC Y manutaciurins man 618 887 8847 CLE22000XHT 04 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 01 12 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG 4 DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF PAManuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE22000XHT 04 Hyd Sch wpg CLINCHER DIES Many CLINCHER Tongs and Backups utilize jaws and or The appropriate jaws die adapters and dies required for a adapters which accept Dovetail Inserts AKA Pencil Dies or specific tubular OD are a
30. The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled HYDRAULIC PRODUCT GENERAL INFORMATION AEN HYDRAULIC PRODUCT SAFETY WARNING Valve lever spool may stick
31. WEAR PROCESS T 2 3 1 Running in completed Low wear rate starts when up to 10 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 50 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 O SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 6 3 TROUBLE SHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise Problem A Restricted or clogged intake line B Contaminated fluid C Restricted vent D Airin fluid E Damaged or worn parts F Excessive RPM G Increased friction H Damaged or worn relief valve D Damaged or worn check valve J Restricted discharge K Valve system restricted Excessive Wear to Hydraulic Components Problem A Fluid contamination B Components misaligned C High operating pressures D Exhausted fluid depletion of additives E Airinfluid F Shortened bearing life Slow Tong Speed Problem A Restricted supply line B Low fluid level C Airleak D Pump speed insufficient E Damaged or worn equipment F Pump not primed G Low or no flow from supply line H Hydraulic byp
32. ass valve malfunction SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation Make sure pump has been assembled using correct torque values Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubrication to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings a
33. cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Page 2 GENERAL DESCRIPTION and APPLICATION The CLE22000XHT 04 Tong system is an open throat design remotely operated high torque hydraulic tong capable of handling tubulars ranging from 6 5 8 to as large as 22 in diameter It is provided with Hydraulically Operated Tong Door Actuator Hi Lo Gear Shifter Motor Speed Controls This system features two 2 jaws in the tong which encircle the pipe Wrap Around jaws and dies combined with our low friction jaw technology and constant radial load cam system provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT FACE dies in the Tong will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of
34. e BZ SS T SS Z 7 Idler Gear grease fitting allows SECTION VIEW of typical application relubricating while in service UNLESS OTHERWISE SPECIFIED TOLERANCES ARE 1 Dimensions are in inches DB 12 07 02 added desc of thrust load capability 2 Remove burrs amp sharp edges with 1 64x45 max 3 Machined fillet radii are 1 32 4 Normality Squareness amp porallelism of machine surfaces are 002 per inch to a max of 012 inches for a single surface Log Description of Revision 5 Machine diameters on a common centerline must be concentric AND IS CONSIDERED CONFIDENTIAL DISCLOSED COPIED OR REPRODUCED IN WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS THIS INFORMATION MAY NOT BE USED ANY FORM WITHOUT THE EXPRESS n I within 005 T I R amp unmachined diameters concentric within 032 2 PLACE DEC 3 PLACE DEC FRACTIONS ANGLES SURFACE FLATNESS AR PL 020 005 1 16 s 015 per foot gt AB SUPERIOR_ Y Manufacturing amp Hydraulics 4225 HWY 90 E BROUSSARD LA 7051 318 837 8847 8 PART 1905 TLR DRAWN BY PART NAME SEALED IDLER BEARING MATERIAL SPECIFICATION Matl Req A or Wu Revision Number SHEET APPROVED BY HK BY DATE Critical Dimension 100 Inspection Required 1 Of 2 FEILL1O00 ILL114
35. ers and reinstall in tong E Inspect hanger and all hoses for wear replace as necessary F Inspect hanger assembly to assure all parts are returned and in operating condition ie H Plates spring leg springs leg spring caps and pins G Replace jaw pins and rollers in tong H Lubricate tong s cam followers upper and lower dumbell roller shafts and door dumbbell roller shafts upper and lower zerts door shaft idler gear shafts and re pack tong body cavity D Install dies of a size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong and all tools and parts are removed from the tong J With the proper dies installed in the tong place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torqueing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear K Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess o
36. fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 3 2 CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not
37. he inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operatea cylinder above recommended pressures Never use a
38. iarize yourself with the hydraulic schematics WARNING No work of any type is to be carried out while the tong is connected to any hydraulic power supply It is recommended that you fully disconnect all hydraulic lines supplying power to the hydraulic system and utilize a method of isolation or lockouts on the control systems Always take precautions when bleeding down any residual system pressure by ensuring the return 1 1 4 hydraulic line is disconnected last and that all control levers are in the neutral or open center position While residual fluids will be minimal in quantity it is VITALLY IMPORTANT that all residual fluids are secured in a suitable container taking the necessary precautions to safeguard and protect against potential environmental contamination ROUTINE MAINTENANCE Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong Note any missing or damaged die retainers and or die retainer bolts SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 6 1 C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear Lubricate pins and roll
39. losed and latched the door switch will vent the dump valve not allowing pressure to build WARNING Do not override bypass door switch This can cause serious injury or damage to the tong Do not operate tong with door open or unlatched MAINTENANCE INSTRUCTIONS CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you decrease the possibility of anyone being harmed by the equipment Second you increase the life of your equipment And third you may find a problem before it escalates to a costly repair or down time on the job A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit has suffered some form of significant overloading impact during operation or is to be mobilized to a remote location where maintenance operations are difficult to carry out It is strongly recommended that the CLINCHER Tong be fully function tested upon installation prior to being put into service HYDRAULIC SYSTEMS AND COMPONENTS Hydraulic systems and components are designed for specific use in the oil and gas industry The hydraulic pressure rating for this equipment can be as high as 3000 psi Therefore it is VITALLY IMPORTANT that prior to carrying out any work on any portion of the hydraulic system that you famil
40. lso described in this section of the Strip Dies to effectively grip tubulars Jaw systems and jaw manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT FACE Dies and Aluminum Dies ry sa 378 DTMo3 1732 8 412 58 5 s 58 378 Dros ss ss 4U2 DTMO04 gt io ss 378 DISS ui ss 412 DTi405 ss i 378 DTHs gt C 114 378 pmen WW STRAIGHT TOOTH DIAMOND TOOTH 3 4 EEES III gt ith Note Diamond Tooth Dies are used when a more aggressive bite is required P N P N Straight Diamond Thickness Width OAL Tooth Tooth 4 x Available upon request 7 7 38 ws suz DTA 38 ws 378 SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page3 1 CLINCHER WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque appli cations on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on
41. ly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied TSP 80 Tong Speed Control allows slow speed rotation with full torque SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 8 1 Page 8 2 SECTION 9 CLE22000XHT 04 TONG ILLUSTRATIONS 22 CLINCHER TONG ASSEMBLY Sht A 9 3 22 CLINCHER TONG ASSEMBLY Sht 3 9 4 1 7 8 CAM FOLLOWER Assy No SSCF1875 01 naer eenen ttt 9 4 2 FLANGED SEVERE SERVICE CAM FOLLOWER Assy No SSCFF2000 01 aaan 9 4 e e 9 5 DUMBELL ROLLER ASSEMBLY Assy No 22069 errar 9 6 SEALED IDLER BEARING PN Io 9 7 INSTALLATION INSTRUCTIONS FOR 1905 00 cerraran 9 8 IDLER GEAR ASSEMBLY Assy No 22203 alce 9 9 MID IDLER GEAR ASSEMBLY Assy No 29204 9 10 DRIVE GEAR ASSEMBLY Assy No 23206 9 11 DRIVE GEAR ASSEMBLY W ENCODER Assy No 22208E neen 9 11 MOTOR HOUSING ASSEMBLY Assy No 23219 9 12 MOTOR ASSEMBLY Section Ken esse nee ei 9 13 CAGE PLATE ASSEMBLY Assy No 22221 01 ttt ttt 9 14 SERIES PARALLEL VALVE ASSEMBLY Assy No 22240 9 15 TONG DOOR ASSEMBLY Sht 1 Assy No 22258 01 ttt teens 9 16 TONG DOOR ASSEMBLY Sht 2 Assy No 22258 01 ttti 9 17 DOOR SWITCH ASSEMBLY Assy No 22246 ttt ttt ttt tot 9 18 BRAKE BAND ASSEMBLY Weldment No 26005
42. making careful note of bearing washer positions for reassembly K Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required L Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate M Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months N Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong for any signs of leaks cuts or wear O Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder P Inspect power unit system according to manufactures specifications Q Lubricate tong according to maintenance schedule preceding this section R Paint remembering to mask off surfaces not intending to paint with grease or masking tape S Complete dated inspection report giving details of all duties performed along with complete list of items replaced MAINTENANCE INSTRUCTIONS DU BEARING DRY
43. n collar Warning If door switch system is not functioning properly tong must not be used L Re inspect tong hydraulic system for leaks M If at this time the unit is functioning as intended replace all covers and grease splines in tong tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage MAINTENANCE INSTRUCTIONS RECOMMENDED LUBRICATION SCHEDULE PERFORMED AFTER COMPLETION OF EACH JOB HYDRAULIC TONG A Cam followers upper and lower all B Dumbell roller shafts upper and lower all C Door shaft and door dumbell roller shafts upper and lower all D Idler shafts 9 E Drive Gears 2 F Re pack tong cavity G Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease H Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed ANNUAL MAJOR MAINTENANCE INSPECTION AND REPAIR Routine preventative maintenance will reduce risks to personnel significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit has suffered some form of significant overloading impact during operation
44. ng Revision 0 Page 13 1 Page 13 2
45. not center under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to t
46. of dies is to be carried out while the tong is connected to any hydraulic or electric power unit CLINCHER Tongs are heavy tools They should be suspended from a secure high strength 7 8 IWRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire cable should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung into the working position Vertical position control should be achieved by means of a CLINCHER hydraulically operated lift cylinder spring hanger WARNING Users must insure the entire lifting system used to move this equipment including forklifts cranes cables rig mounting points lift cylinders slings winches pulleys etc are capable of handling the static weight of the tong plus any loads which could be transferred to it during handling A 1 1 2 IWRC minimum diameter wire cable with a 114 ton minimum or better breaking strength should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Operating the Tong without locking a Backup on the tubular can cause dangerous and unexpected movement of the entire system causing severe equipment damage and causing personnel injury or death Users must
47. or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong which could possibly have been damaged either during operation or transit Le Damage to hanger assembly hydraulic backup mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gears Check for excessive sign of wear on motor gear SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 6 2 G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable H Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells D Check idler gears and bearings Check that there are no signs of worn chipped or broken teeth on idler gears J Check door bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed
48. pment generates extreme torque and should be used with caution Jaw and Wrap Around Die Installation A B Be sure all power to unit is off and power unit is shut down Disconnect hydraulic hoses Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove jaw assembly from tong Remove upper die retainer clips Insert die into jaw Reinstall clips and clip retainer bolts Reinstall jaws into cage plates install pivot pins and reattach springs SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 5 1 TYPICAL SNUB LINE INSTALLATION NOTE SNUB LINE IS PERPENDICULAR TO AXIS OF TONG TYPICAL TONG INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING OPERATIONAL INSTRUCTIONS Hydraulic Lines A Be sure all power to unit is off and power unit is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on CLINCHER tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose A 3 4 case drain hose is provided for systems equipped with a case drain line The differing hose sizes eliminate the possibility of attaching the wrong hose to the wrong
49. provide a means of safely controlling the tong movements in all directions when it is in use Failure to account for its size weight movement and amount of torque developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 1 1 CLINCHER Tongs utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits WARNING Attempting to operate this unit with a power unit designed for open center valves will result in the power unit operating continuously at maximum pressure will cause overheating and may cause equipment failures possibly exposing personnel to high pressure high temperature hydraulic fluid leaks
50. rculation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe G Adjust height of tong to proper height using the control valve located in the middle of the valve bank assembly H Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the can to close jaws on pipe L Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied J After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door K High and low motor is adjusted by use of shifting valve located to the left side of the tong Tong Operation After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position Door Operation Tong operation depends on door being fully closed and latched If the door is not properly c
51. re securely fastened Inspect Adjust unloading pressure Replace or repair as necessary Page 6 4 TROUBLE SHOOTING HYDRAULIC TONG SYSTEM Insufficient Torque A B C D E F G H D Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Damage tong motor Restriction of supply line excessive back pressure Defective gauge or load cell Difficulty Shifting Gears Problem A Broken key in shifting yoke B Worn or damaged shifting yoke pins C Insufficient lubrication D Detent ball bearing spring set too tight Failure to Grip Tubulars Problem A B C D Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 6 5 Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve
52. relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong is still gripping the pipe Self Adjusting Brake eliminates need to manually adjust brake bands to compensate for normal wear SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 06 07 Page 2 1 In addition to these unique features listed above the CLINCHER Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of the Backup and lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents Tong Application After completing the make up or break out cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position GENERAL DESCRIPTION and APPLICATION SPECIFICATIONS 150 000 ft lbs 203 373
53. to assist in the raising and lowering of the tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards Assure that the tong is suspended in level manner Both tong and backup must be level at the point they contact the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis If using 3 point bridle use turnbuckles to adjust tong so it hangs level Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation Attached 1 1 2 IWRC minimum wire cable with a 114 ton minimum or better breaking strength as a tong back up line at 90 degree angle to tong and at the same level to insure proper readout of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equi
54. uip Manuals Dwgs Motor Motor CLE5500 wpg Page 9 13 LOCKING PIN ASSEMBLY NO 22227 Qty Part Number Port Nome Item_ Qty Part Number Part Name 1 22219 TOP CAGE PLATE 22228 LOCKING PIN BRACKET 4 22647 CAGE PLATE SPACER FLUTED KNOB 1 22220 BOTTOM CAGE PLATE LOCKING PIN 3 4 LOCKWASHER 1176 A 3 4 10 HEX NUT PIVOT PIN 8 ejeeoes o1 JAV PIVOT SPACER 9 le ms 374 10 X 6 1 2 12 2 1106 A 1 2 13 x 1 1 2 SHCS 13 2 71017 EXTENSION SPRING M 4225 HWY 90 EAST CAGE PLATE ASSEMBLY enc r STOR EE SPERED EE DATE ASS EMBLY NO 2222 1 0 1 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF PAManuals Equi Manuals was MANUFACTURING amp HYDRAULICS CLE22000XHT 04 1 01 Cage Plate wpg Page 9 14 Item Qty Part Number Part Name 22239 SERIES PARALLEL VALVE MOUNT WELDMENT e2238 S1 SERIES PARALLEL VALVE PLATE SERIES PARALLEL VALVE SP 70 5 8 LW 5 8 11 X 1 1 2 HHCS 3 8 16 X 1 HHCS WASHER LOCK 3 8 7 16 LOCKWASHER 7 16 14 x 1 HHCS CO IS 9 II WW O SERIES PARALLEL Ab _SUPERIOR_ 4225 HWY 90 EAST BROUSSARD L 318 837 8847 A 70518 VALVE ASSEMBLY Y Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp MAY NOT BE USED
55. up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHER recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent Reference Lubrication Specifications on following page IMPORTANT NOTE Grease all zerts located on the top and bottom of the tong Certain dumbell roller shafts including the brake shaft and the ones located above the tong legs can only be lubricated from one side Rotate the ring gear and cage plate assembly to visually confirm grease is being displaced on both ends of each dumbell roller assembly TONG FASTENERS Size 1 4 20 NC Application door support strip Torque 10 ft Ibs 3 8 16 NC jaw spring bolts 33 ft Ibs 1 2 13 NC idler race motor mount amp housing cover door plates to door latch cage plate jaw spring bolts brake bands 93 ft Ibs 5 8 11 NC torque hub top and bottom tong plates drive gear bearing caps 180 ft lbs 3 4 10 NC locking pin bolt torque hub plate cage plate spacer bolts
56. with 1 64x45 max PART NAME Installation instructions_for 2 ed f i T gt u P N 1905 SEALED IDLER BEARING m d ormality squareness parallelism of machine surfaces are 1 p 12 07 02 added desc of thrust load capability 002 per inch to a max of 012 inches for a single surface PART 1905 MATERIAL SPECIFICATION Rev B Lo Description of Revision Machine diameters on a common centerline must be concentric LET af E within 005 T I R amp unmachined diameters concentric within 032 T I R DRAWN BY Matl Req THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS u APPROVED BY Initial Condition AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED A or Revision Number SHEET Alternative Mati DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS FL CHK_BY bag WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS x 1 000 Critical Dimension 100 Inspection Required 2 Of 2 amp ILL1000 ILL1142 DWG HT Instructions Case Depth Item amp ty Part Nunber Port Nome 82038 IDLER SHAFT IDLER GEAR IDLER SPACER IDLER RACE 1 e 13 X 1 1 8 SHCS 1 1 2 12 NYLOCK NUT 1 8 NPT ZERT AR SUPERIOR 2555505 7 IDLER GEAR ASSEMBLY ww Manufacturing amp Hydraulics 318 837 8847 eE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 27 06 HYDRAULICS AND 1S CONSIDERED CONFIDENTIAL THIS I
57. ydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page4 2 cSt 40 C cSt 100 C LUBRICATION SPECIFICATIONS Use an EP synthetic grease that meets or exceeds the following specifications Used as bearing grease Type NLGI Consistency Grade Color Lithium Complex Soap wt Serv Temperature Base Oil Viscosity 40 C cSt ASTM D445 100 C cSt Viscosity Index Penetration dmm Worked 60X ASTM D 217 Dropping Point F ASTM D 2265 Rust Protection 5 SSW ASTM D 5969 Water Washout wt loss 175 F ASTM D 1264 Timken OK Load lbs ASTM D 2509 Bomb Oxidation 100 hrs 210 F psi drop ASTM D 942 Applications 68 68 65 0 8 5 95 9 222 432 41 39 0 20 Pass Quality Level Quality Level 2000 N A Blue N A 150 14 5 N A 280 450 Pass 6 8 45 5 max Industrial application where a high temperature multipurpose extreme pressure grease is needed Trailers OPERATIONAL INSTRUCTIONS Suspension A B C D Tong should be hung by 7 8 IWRC minimum O D wire cable with a 31 ton minimum breaking strength It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment It is recommended the operator make use of the CLINCHER Lift Cylinder The CLINCHER Lift Cylinder incorporates a hydraulic cylinder and manual lift spring The hydraulic cylinder portion is used
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