Technical Manual (Revision 12-09) CLE14000-08
Contents
1. 80 10071 N d WOLLOY cO OVLVL YOOU 01109 dO 02 401 HOV3 02 LSLL Y3SHSVYMMIO1 8 9 NOLLOS 8911 N d 401 doa SOHH L X LL 8 S SLL SOHS ul X 1 8 9 0 0091 80 00 IN3INGT3M 31VWld dOL Page 9 3 29M do oi 0091 ONISNOH MOT SII dO au EOLL TINNA SS VLLL SOHH LX EL Z L 1432 06 do OSL N d ATSINASSV TIVE A 18IW3SSV 141 5 dO Go3u 01 2201 Nid 8 6 8501 Nid ere1a 401 SOHH v 1 x 91 8 8 86089 N d INNOW 90061 Nid L3VHS ONISNOH YV39 VELVL YOLOW H33NIH 1181 125 80 000 1379 9 ONIHNLOVANNWN s mg sienueyy dinbavSs HOIHAdNS 40 LN3SNOO IHL LNOHLIM WHOS HO 091900 CASN LON AYN TVILNSQIJNOO Q383GISNOO SI ONY 5 P ONIHNLOVANNVN HOIHSANS 18340 4 HI SI INSWNOOG ONISNOH HV39 MOT 1882. MIYOS LAS l X 91 8 6201 8 11 SOHH g l X 61 21 5 2 I 9 gqUN2 310134 88 30 1 5 6X 21 Y qAJHSVA23D 2 1 1 4 1 LAN TOIT 7 c SIHH X 91 8 0901 2 1 1437 14 8 1001 2 0 l8Wd3SSV SANTIS 92 3 9IA93S FUIAIS 00614355 8E 6 1 3 C DNISdS 00 6109308 2 8 413 45 AJAD TIOS 6112 430945 31919 3999 LvOVI y 9 LOAId 67071 2 5 DN129U vvovi 1 31914 3090 WOLLOA 80091 T 31914 3999 10 20091 T AJA 181911 T 14404 140410 7 ATANSSSV A1aNSSSV 1V 1d 3990 5 UL m Page 9 19 BAM ASSY 100 00 L310 re ENTE A THABSSV VE cn A 18IW3SSV dOOd 1 XcONMdddnS YY v b 1482 LdN 8 1 100 c 8 Y43T10Y HOOG 2 VHS 22066 9 431108 L6LSS 6 Yavas 43 1108 TIIANNA 5 1108 0 2096 LAN YOON 2 09 28 61101 c L uoiduoseg Leg AO ATINSSSV 431104 TANNA 2 1882 1dN 81 LOOL NAXOS 135 eL X 9 8 5 6201
3. 2 Sccv el 1214 15 1 021410395 ISIMYIHLO SSTINN 0007 4SnJul 3945 S poo 4snau Gun 4jusuou4 N 494 401 14044 1099 3015 LaOddns Saul 25203 121 UO poe dog 64144154944 43045 snay 52 poo snay Buiquosay 3015 44 5 dog 22303 Suequnu paruwow N 3 PR PIANO 7 Wa FERN S IVA NW y N AN N 22 M y A ISNAHL pa 4aou f apis uo Suaqunu 340d 391 391 avon saul a2403 382404 457444 Page 9 8 EXTERNAL SNAP RING INTERNAL SNAP RING BEARING IDLER GEAR _ TT 14159 INTERNAL SNAP RING IDLER GEAR SHAFT e PIN 76051 01 5 8 LOCKWASHER EIN e 1 1 2 LOCKWASHER 3 REQD O p P N 1223 5 8 11 x 2 HHCS on 1160 3 REQD lt B 1 1 2 12 NUT pm ss P N 1222 1 8 NPT ZERT SR P N 1001 9 SUPERIOR_ BROUSSARD LA 70510 IDLER GEAR ASSEMB
4. pue jo sseuxotu1 ui s p diis Buo u uA mer jeumwou ped Aqwessy mer 21 JO uonoun se 90 10 20 00071379 0007 L3 10 WS1eeuspeeJudssjenue u d nbg sddy S suono uuoo 0 4 10 940 9 59 pejeroosse eq Jejeueip 10 210 Buiseo GO 2 1 101 008 saved o seuour 2215 eouenbes uuuuu Aq aq 9215 sejeoipur uuuuu uuuuu g7 gg 18 19 k LLng319 105 018419 9091 Duiusng 8 9 L 11 X HL 90 uuuuu G70 88 uuuuU GJOLWIONA 402015919 402015919 9071 AT 8 9 L 7 OL X HL 9 uuuuu Gz97 dd 9 99 9 5064 5064 59071 Y 8 9 2 X t cO LEOVL 5 04 dijo pue 10 saip
5. 519 001 394 LIND 10 Jes jas i d jos ad 109 pba om JO sjsisuoo pba sod pba sod pba sod om sad om Ajquiesse 10 smel Buo 10 smel Jequunu Jequunu JequinN 10 seip Aue sepnjoxe smel ssaJp wed 10 Jequunu uid 1901 9215 o palinba seues ejqejie e dijo ped dijo do jeulwon FL 104 s ip pue swef ASSEMBLY TORQUE REQUIREMENTS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Mostbolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions Alltapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use teflon tape Improper application of teflon tape can cause Joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used in CLINCHER product
6. 1071 3 8 16 x 3 1 2 HHCS 4 234 3 8 16 x 1 2 SHCS MANUFACTURE BEFORE 10 2004 USED 4 1061 3 8 16 x 3 4 BUTTON HD CS 4 1027 3 8 LOCKWASHER 13 3 8 THRU 14 3 8 DOVETAIL JAW ASSEMBLY SEE CHART FOR ASSEMBLY NUMBERS Page 9 30 AB SUPERIOR Qu Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS OONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED SED COPIED OR REPRODUCED Il IN FORM CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 02 14 06 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLE14000 05Waw DT 13375 14375 revi 9 YORMAdNS JO LN3SNOO N3LLIHM 85 LNOHLIM ANY HO 0391500 5 5 0 0381 38 LON AV na 9 00 LO NHO1 s6mansjenueyy 788 168 886 s gt inedap aH Sulunpesnuew lt 1 01445 3105 1134 A 18IW3SSV 141 14105 134 8001421 ATaNSSSV LLHOT 9 L vc 3llldVNS 3 VIN3d LOANNOOSIG A
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8. T3AV L WNNIXVWN 6 10101 4 _ ONISNOH 9 68 9 404 d wil Ov 3 gt 1 1 wG 20 20 27 V IVNOISN3INIG NOISSIHANOD LS LOLOT ONISNOH Buds papja A LS GOLYOT YIONMAD 1V 134 33S 722272 22 m Page 10 1 CLINCHER NAME PLATE P N 55044 S5 To be welded to Spring Housing SPRING HANGER ASSEMBLY NO SH200 COMPRESSION ROD WELDMENT P N LC102 CONSISTS OF COMPRESSION ROD P N LC102 S2 COMPRESSION PLATE P N LC102 S3 ROD EYE P N LCR112 S1 SPRING HOUSING END CAP P N LC101 S3 To be welded to Spring Housing P N SMH1501 B x SPRING CYLINDER END P N LC101 S2 7 SPRING HOUSING P N LC 101 S1 gt CYLINDER END PADEYE 5 201 2 be welded to Spring Housing 4225 HWY 90 EAST SUPERIOR Broussard LA 70518 Y Manufacturing amp Hydraulics 818 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 08 04 HYDRAULICS AND IS CONSIDER
9. NOILOAS 10 19991 NidlOAdHOlviNOOd 102898 5 ISNEHL 3 114 LS IO CLLVL 301 109101 O o N 4 4 MANIS HOLMS HOOG 16191 L ve LAN 02 7 00 4131 LHOddNS 2 SOHH ul X 02 97 SOL Ic erga YOLOALOYd 6 5 HOOG 0902 c 8 LAN MOOTAN TIO YA ZL ub X eL 5 MOOTHVO 206 9 H3ovds Vi SL 14 5 A I8IN3SSV S3TIOH L Y 1108 L dL 6X ML LAN 1 2 1 Ob LAN MOON 91 8 6 6 SOHH 2 1 X 9 8 090 2 5 NLOGLHIAS 5 HOOG 26099 L 2 L L AO 5 Page 9 20 Bam UIOTOSI90 000 IVECAH O som 9 ONISN LOVANNWN 901 NI YO 5 5 0361 38 LON isao dONIddns YY Q oS 60 J ES 0 80 600 7 INANCTAMALV Id dO L P 60 50071 N d INSWCTSAMACOd A
10. 488 98 819 uranp ejnuelA 81902 VT AUVSSNOYA 18 3 06 ANH Sccv Oldadn 267 02 ANY NI 1295 WHS LAdNI OL 8696 539 MOT HV3O 739 OL YOLOM Ice 18 455 39 166 61199 IV3S 181 ATaNaSsSsv HOIH 18 20 8096 Nid ae dvd LO OVOEZ OVOEL JAVHSYOLON 1 6 HOLONW YALAV S3QnrioNI V6LVL HOLON 3385 FIONIS MOVLS 54455 SL NMOHS LON ATaN3SSV 1395 UOLON 39 vl Page9 5 10 60071 128 172 ATaNaSSV O MV3O 172 ATaNaSSV 172 GYVOELNO ATaN3SSV p Mal eT 4 SS ATaNSSSV ASVONOO3S CALVO LAdNI Gos XIGNSSSV BERN TANNA SS Item Qty Port Number Port Name Item Oty Part Number Part Name 1 55025 8 DUMBELL ROLLER 1 55025 DUMBELL RULLER 2 25027
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14. 05 9 9299 0089 ceo 0002 00020 100020 O E A A A A e 10 goeddunuxeu 05 7 929 008 92 0624 serz 000 Sco 8291 A A A AO O O A AA goeddunuxeu 09 8 8298 0088 9 68 0628 szig 0008 szos Sz980Hr 182980 szogoHbLLaro 8298 A A A j A j BE 10 adid 05 6 8296 0086 96 0626 926 0006 296 Sz960Hr 162960 8296 x A jJ j CC AS 10 QO adid 0000 8486 0526 9296 0086 9 66 0626 5 66 8 860 918 860 sz860HrLLaro 8 86 x AS T j A A j j 10 QO edid 6220 0820 szror 0000 9 86 09 6 9296 0620 SzOLxvL x es j j j C j j 10 edid 05 0 9290 0080 szeor 0820 0000 8290 2901 18290 A O VA jJ j CC O 10 adid 2290 0820 8290 0060 szeor oszo 0820 08 01 1080 loszorHrLIaro 820 9 AS T jJ j C C AAA j 10 goeddunuxeu 9 8 oszi szok
15. CLINCHER tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose The differing hoses eliminates the possibility of attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 10 99 Page 5 2 TYPICAL SNUB LINE INSTALLATION NOTE SNUB LINE IS PERPENDICULAR TO AXIS OF TONG Page 5 3 TYPICAL TONG INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING Page 5 4 OPERATION Tong Operation A B Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operation The CLINCHER CLE14000 is equipped with a door switch which prevents operation of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will
16. Revision 12 04 Page4 1 Page 4 2 OPERATION Suspension A Tong should be hung by 7 8 IWRC minimum O D wire cable with 31 ton minimum breaking strength It should be hung as close to the center of the drill rotary without Interfering with operation of drill string and lifting equipment It is recommended the operator make use of the CLINCHER Lift Cylinder The CLINCHER Lift Cylinder incorporates hydraulic cylinder and manual lift spring The hydraulic cylinder portion is used to assist in the raising andlowering ofthe tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards Assure that the tong 15 suspended in level manner Both tong and backup must be level at the point they contact the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis If using 3 point bridle use turnbuckles to adjust tong so hangs level Make cettain that floor space 15 adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation D Attached
17. 1 1 4 IWRC minimum wire cable with 79 9 ton minimum or better breaking strength as a tong back up line at 90 degree angle to tong and at the same level to insure proper readout of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Wrap Around Die Installation A Be sure all power to unit is off and power unit is shut down Disconnect hydraulic hoses B Determine of tubular to be made up or broken out Use proper dies to bite of tubular and insert as follows Remove jaw assembly from tong Remove upper die retainer clips Insert die into jaw Reinstall clips and clip retainer bolts Reinstall jaws into cage plates install pivot pins and reattach springs SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 05 Revision 07 03 Page 5 1 OPERATION Hydraulic Lines A Be sure all power to unit 15 off and power unit 15 shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage O Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit advised that the standard installation
18. 9 7 8 CJDT14H09875 14H09875L 14H09875R 10 5 8 CJDT14H10625 14H10625L 14H10625R 10 3 4 CJDT14H10750 14H10750L 14H10750R 11 34 CJDT14H11750 14H11750L 14H11750R 12 34 CJDT14H12750 14H12750L 14H12750R Part Number Part Name 1 1 SEE CHART LEFT JAW WELDMENT 1 SEE CHART RIGHT JAW WELDMENT 4 DTI1602 1 2 T x 1 1 4 W x 5 L STRIP DIE 2 76013 01 JAW PIN 3 8 16 x 3 1 2 HHCS 4 234 3 8 16 x 1 2 SHCS MANUFACTURE BEFORE 10 2004 USED 4 1061 3 8 16 x 3 4 BUTTON HD CS 4 1027 3 8 LOCKWASHER O 5 THRU 12 3 4 4225 HWY 90 EAST Ab SUPERIOR THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 3 02 06 06 RI HOLLIS AND LOG DATE SEE CHART FOR ASSEMBLY NUMBERS Enu Maa Decet Page 9 29 Jaw Set Left Jaw Weldment Right Jaw Weldment Size Assembly Number Part Number Part Number 13 3 8 CUDT14H13375 14H13375L 14H13375R 13 5 8 CJDT14H13625 14H13625L 14H13625R 14 CJDT14H14000 14H14000L 14H14000R 14 3 8 CJDT14H14375 14H14375L 14H14375R ONLY FOR 14 TONG MODELS THAT HAVE 14 3 8 CAGE PLATE OPENING Qty Part Number Part Name 1 1 SEE CHART LEFT JAW WELDMENT 2 1 SEE CHART RIGHT JAW WELDMENT x x 5 2 76013 01 JAW PIN 6 7
19. BUC 10750 xxxx Fine Toothed Steel Dies for Tong 8 625 9 625 10 750 BUCA 10750 xxxx Aluminum Dies for Tong 8 625 9 625 10 750 BB 10750 xxxx GRIT FACE Dies for Tong 8 625 9 625 10 750 Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 3 2 90 10 20 oDeg 0 0002 L310sIeeuspeeuds spenue N 410045 a _____________ J 225810 peujoo Puowerg 10 Jequinu po zooma lt lt yoo 40 Jequinu 43HONITI SA AAA METER DOS A NEO ESTE 10 goeddunuxeu 0008 987 929 0009 00060 8 1000S0HrL jooosoHrLiaro A T T lj T j j j mef 10 adid 6299 0088 ces oszs 0008 0095 00860 T00SSOHvL joossoHrLlaro A INCUN BE BE O j Be A C A j 10 goedidunuxeu 05 9 9299 0089 ceo 0629 929 0009 6299 GSz990Hr 1529907 9 8299 O T A PA AAA CC 10 goeddunuxeu 52 7 0007 989
20. NOLLO3S 431134 FAHAFOEVA L 441134 HALAY NOLLO3S GOW 02VA 340 438 EVAMOZYA G3l3IQOMW A ISIN3SSV 3ATVA TOHLNOO 10299 uonduoseg ATEINASSV JAWA 02V Page 9 25 Item Qty Part Number Part Name 14 x 14 LEFT SPLINED JAW 1 14618 JAW CLIP 14619L 14 x 14 RIGHT SPLINED JAW i 14619R 14059 01 JAW ROLLER 14 x 14 SPLINED JAW SET ASSEMBLY ASSEMBLY NO CJ 14A 76013 01 JAW PIN 1071 3 8 16 3 1 2 5 Page 9 26 8 1040 A 3 8 16 x 3 4 SHCS H USES FINE STEEL DIES P N CLE1400 XXXX GRIT FACE DIES P N 1400 AB _SUPERIOR_ ROU Y Manufacturing amp Hydraulics 318 837 8847 4225 HWY 90 EAST SSARD LA 70518 THIS DOCUMENT IS THE PROPERTY ar SUPERIOR MANUFACTURING amp HYDRAULICS AND 15 CONSIDERED NTIAL THIS INFORMATION REV LOG FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 02 06 06 DATE REF P Manuals Equip Manuals Dwgs CLE14000Waw CJ 14A wpg Yy L 41 00 310 9 1s mosjenueyy d
21. Number 1250 1437 76013 01 14059 01 14062 14031 02 22DU24 14063 1001 1000 01 45072 14157 BUC4019 DVG35 HMRV SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 08 Revision 02 06 Page 7 1 Description Seal for Rineer Motor Dovetail Jaw Pins 5 14 3 8 DT Jaw Rollers 5 14 3 8 LF Jaw Rollers 7 5 8 11 3 4 LF Jaw Rollers 4 1 2 7 5 8 Garlock Bushings for LF Jaw Rollers Low Friction Jaw Pins 1 8 NPT Zerts Door Switch Shifting Yoke Brake Band Weldment Jaw Retract Spring DVG35 Relief Cartridge Page 7 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER Tong to allow them to be customized to provide a system most appropriate for the inducer s application CLE14000 08 Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation Lift Cylinder with Integral Spring Hanger controls vertical position TSP 80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements Hydraulically Operated Cage Plate Brake System SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 08 Revision 12 04 Page 8 1 Page 8 2
22. applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars Dies for low to high torque applications fiberglass corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing an
23. bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed making careful note of bearing washer positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months P Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong for any signs of leaks cuts or wear Q Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder R Inspect power unit system according to manufactures specifications S Lubricate tong according to maintenance schedule preceding this section T Paint remembering to mask off surfaces not intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties pe
24. 0 1 Page 0 2 14 CLINCHER Tong HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong is connected to any hydraulic power unit CLINCHER Tongs are heavy tools They should be suspended from a secure high strength 7 8 IWRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire cable should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to
25. 0 DUMBELL ROLLER SPACER 1 99097 D DUMBELL ROLLER SPACER 3 e 155191 DUMBELL ROLLER BUSHING 3 2 55191 DUMBELL ROLLER BUSHING 4 2 55192 DUMBELL ROLLER SPACER 4 2 55192 DUMBELL ROLLER SPACER 5 76025 DUMBELL ROLLER SHAFT 5 1 1001 8 ZERT 6 2 1100 8 ZERT 6 1 1213 10 LOW PROFILE NUT 7 1213 10 LOW PROFILE NYLDCK NUT 7 11 14156 BRAKE LUG WELDMENT BOTTOM TONG PLATE ASSEMBLY NO 55158 SEVERE SERVICE DUMBELL ROLLER ASSEMBLY SEVERE SERVICE BRAKE LUG ASSEMBLY ASSEMBLY 14187 AB _SUPERIOR_ Y Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 03 04 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs CLE14000 10 Dumbell Assy SS wpg Page 9 6 9 2609 suononasul_I H 000 Z JO peunben uonsedsu 2001 uolsueuuq jong 000 29 ONIINLOVANNVA 5 JO IN3SNOO EE vd SS3MdX3 LNOHLIM WYO4 ANY NI YO 84400 03501051 RO uus sequiny
26. 07 f A3H SI SOMNVSQAH 05 55 060 20 9 ONIINLOVINNVIN HO SUIS ALYSdONd IHL 81 SIHL 24 N A18 V A18W3SSV TiV8 18 3 06 5007 9 8216 111 SOHH X 01 139908 1lv8 Yad 9 V 9211 LAN 3SHVOO 01 7 6 HOV3 doa N d LAN 87 4 8121 UIHSVYMMOON ub NOA 9216 1109 I SOHH ZL X 8l A N S 11161 4 LNIWLSNFAV TVE 9 21 NM ad lt gt 3114084 8 4 N d AN TV8 doa 1108 1lV8 SOHH 2 S X 8 4 31V1d 9NOL dO1 OL NOILVOO1 1151 13 008 Iva Page 9 24 s mq sjenueyy ans 907 Add 90 61 80 9 JO IN3SNOO N3LILIHAASS3HdX3 3HL WHOS ANY G3ldOO 0361 38 LON NOLLVWYOSNI TWILNACIANOO SI 8 ONIENLOVINNVIA 5 JHL SI SIHL 1188 1 8 8
27. 1 AJY SI ONTINLOVINNVA HORNS JO 1 408 JHL SI IN3N0OOd 1788 188 8 5 52 3 81904 Y1 el 1594 06 5207 O OILVIN3HOS SIHL NI GALVYLSNTII LON S3 IddIN 8 S3SOH SONILLIJ SNOMSWAN 31ON 2 SNOL Pl OIL VIN3HOS OlSVg YOLOW SNOL LOANNOOSIG QOO e TOORE al 3A NA WYO 935019 CHIHICON A IVA 431194 ANY VN 8 WO AA TV ae 103 L0 000LATS N d NI NNOHS 202 N d SOLVNLOV IVNOLLdO HLIMNNOHS 3ATVA LOTId 1079 66085 INVA ISd 5 c Solo Xiddns Page2 3 Page 2 4 CLINCHER DIES Many Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts AKA Pencil D
28. 12 s i neupAH 8190 Sae wise CORMAdNS uonduoseq peppy 6 8 8 UBI 20 01 90 v0 SL p0 uononpoid 10 QOW SEVA 70 12 01 org AD Bud e uei ed peppy vg 07 2X 01 6 2X Nd 9 WON DUO 645 8 VO EL ZE r900 S0 NO3 AHINH SEOAG Ol L AHIA SEV Nd BuO UBH 90 61 80 win NH SNOL 191 AT8IN3SSV SATIVA H3HSVNMOO1 e4 6 eL X SOHH V8 KE L 2 L SOHH 2 8 KD 8 8oSiMSEV NOILOAS 13110 ssur seva 9 NOLLOAS S NOLLO3S v 491134 v AHNH SEOAG 431134 O M3ATVA 13NI b0 S p0 14 NOLLO3S aon seva L 2 0 61 0 340438 PVOMSEVA G3ldIdON ATENASSV TOHLNOO L 1 uonduosaq Hed A 18IN3SSV SEV NY t N d dO LNANOdWOO 8 vel MNV8 JO LN3NOHdINOO X 91 8 6 SOHH 8 KD 80 8 NOLLO3S 1311100 NOLLO3S EWN OZVA
29. 1611 mounted For Encoder mounting see Use Removable Loctite Figure of Secondary Gear w Encoder Note Set Srews used only when Encoder is not mounted 8 T TOP SECONDARY 1 2 13 x 1 HHCS BEARING CAP P N 1110 Ps 3 REOD 1 2 LOCKWASHER 1103 3 REQD BEARING LOW GEAR P N 1901 HOUSING COVER P N 14006 PRIMARY INPUT GEAR P N 55070 SPACER P N 55131 5 8 11 x 1 1 4 HHCS 1156 3 REQD 5 8 11 x 1 1 4 SHCS P N 256 1 REQD 5 8 HI COLLAR LOCKWASHER P N 1152 1 REQD TOP BEARING RETAINER P N 55066 Note Newer tongs utilize different pinion and low pinion gears These gears are NOT interchangeable and must be used in sets 5 8 LOCKWASHER P N 1151 3 REQD STANDARD ALTERNATE OLD P N OLD P N NEW P N Pinion Gear 55038 01 55038 01 73038 Low Gear 55047 55047BJ 55161BJ Pinion Bearing Bushing 55047 1 55047 1 14049 Secondary Input Gear 55048 55048BJ 55048BJ SECONDARY INPUT GEAR P N 55048BJ BOTTOM TONG PLATE BEARING P N 1903 RETAINER BEARING ASSEMBLY P N 55041 5 8 LOCKWASHER P N 1151 5 8 11 x 1 3 4 HHCS P N 1158 3 8 16 x 1 2 SET SCREW 4 REQD OF EACH P N 1029 4 REQD i 5 8 LOCKWASHER Use Removable Loctite P N 1151 5 8 11 x 1 HHCS 3 4 NPT FLUSH PLUG 196 1610 1 TONGS MANUFACTURED STARTING 05 2004 2 REQD O
30. 168 816 59 Sulinpejnuew 81502 Y1 quvssnotsg dOldddns YY TA 1dN 8 1 1890 0 5 09 19 N d HOLO3LOHd 1937 3 1 X LANIN 8 006 1001 1997 1dN 8 1 55 9 43701 XATANASSV 62196 UG IGI Hv39 206 55 ATENISSV 31v1d dOL OL AHVONOO3S 2166 V HS 106 uv3o ONIHV3g L IVHS HOLON 5 85 990896 YANIVLaY dOL qoau EZISS Nd 6061 N d ONIEV39 HOIH 1 dVNS 0961 N d Z81 000SN dVNS 001 0015 dVNS XG Page 9 4 129 80 0007310 j poda 9 s mq sienueyy dinb3ys 8 JO IN3SNOO NALLY M SSIYAXS 3HL_LMOHLIM WHOS 5 NI T3idO9 38 LON AV 901 f AJ3H SI 6 YOOLZL 30 JHL SILNSWNOOG SIHL
31. AB SUPERIOR y Manufacturing Hydraulics TECHNICAL MANUAL 14 CLINCHER TonG covers TONG MODEL CLE14000 08 4225 Highway 90 East one 337 837 8847 Fax 337 837 8839 Published 12 2004 www superior mant com Ph SUPERIOR Manufacturing amp Hydraulics TECHNICAL MANUAL 14 CLINCHER ToNG covers TONG MODEL CLE14000 08 4225 Highway 90 East isi 70518 Phone 337 837 8847 y Published 12 2004 Fax 837 837 8839 www superior manf com Copyright 2004 SUPERIOR Manufacturing amp Hydraulics Inc Allrights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc Itis supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER CHROMEMASTER LOCKJAW HYTOPSTM Drillmaster FACE amp Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual 15 a controlled document and 15 subJect to revision without notice To receive updates and insure you have access to the latest information concerning the 14 CLINCHER
32. DINO 62 8 6vLHO dN IV3S vicc M8 L Clit 9NIHO L 8001 7708 1102 176 622 0061 ONIN dVNS TVNH31LNI 61 9ccc 8 Z ONIHO 81 915 00910181 X 8 2 2 1 MOVdATOd 21 9 MILE 9 01 8 4 DNIJO L 91 8101 MAYOS LAS 8 6 02 2191 YL 6 1491 LIEL AAA L 60 491 3914140 M 13 LH3HIS 8964 LILL 99v X 8 V OL V 10L8HO1 TAMS lfd X LANIN ASSV 3SOH 031 X 21 6 0851 HVTIOO d1VH LI 8 299 8 1 MONId HSA 21 Z 602 LAN 311075 ZI 9 84010181 8 MOVdATOd 8 00500062 ONVISVIM 901491 NOISId L 11407 INNGI MAOH L 901491 H3ONITAO L L N d STVIYILVIN 40 00LdVSV 1935 9 1091 5 LZ ye MM 3MOULS ao isd 00087 3UNSS34d 318V MOTIV WNWIXVWN 318v MOTIV WANWIXYN 1411 OL asnssasd qvSgZ C 7775 GQISSIUHWOD ATINA 5 QvO1318v MOTIV INDIWIXVIN aios o1
33. ED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS 300008 51200 860 Page 10 2 CLINCHER LOADCELL and TORQUE GAUGE ASSEMBLIES The CLINCHER Tong is available in versions which accommodate compression loadcells or tension style loadcells Part Number 5 50 40 50 000 ft 165 Handle Length 40 inches Loadcell Type Tension Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Torque Gauge Mfr TOTCO or equivalent Torque Gauge Size 6 Gauge Mount L Bracket Hose Length 6 feet Assembly Documentation Calibration Certificate CLINCHER Load cells and Torque Gauges are produced by several manufacturers The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 08 Revision 06 05 Page 11 1 Page 11 2 CLINCHER LOADCELL and TORQUE GAUGE ASSEMBLIES To request copy of Acadiana Oilfield Instruments Technical Manual 518 please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phon
34. F EACH COVER PLATE PIN 59041 5 A SUPERIOR 3 2 EAST SECONDARY GEAR ECON DA RY G EAR 2 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 06 17 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV 4 LOG DATE ASS E M B Y MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE14000 05 Secondary Gear rev2 wpg Page 9 10 ENCODER amp MOUNTING SCREWS Supplied by Customer 3 8 46 32 MACHINE SCREW P N 1276 FOR SHIPMENT 4 REQD WITHOUT ENCODER MFG STARTING 04 07 04 i COVER PLATE E SCHEN 40034 4 REQD i ENCODER MOUNTING PLATE i ENCODER MALE COUPLING P N 51075 P N 55144 3 8 16 x 1 SHCS i USE 10 32 x 1 4 SET SCREW P N 1041 P N 1034 2 REQD MFG STARTING 11 21 02 EN OPER COUPLING MOUNT P N 51031 3 8 16 x SHCS 1 2 13 NUT P N 1040 A P N 1101 2 REQD 1 2 13 1 HHCS SECONDARY P N 1110 BEARING 1 2 LOCKWASHER P N 55143 P N 1103 3 REQD OF EACH HOUSING COVER 4225 HWY 90 EAST ENCODER ASSEMBLY BEER THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 12 09 04 ENCODER ASSEMBLY NO 55142 i REV GL LOGE DATE FORM WITHOUT T
35. FERENCE ONLY 7 8 LOCKWASHER P N 1224 NOT PART OF ASSEMBLY FOR REFERENCE ONLY CAM FOLLOWER STUD P N SSCF1501 FLANGE BUSHING PIN SSCF1503 NOTE 2 CAM FOLLOWER RACE P N SSCF1502 NOTES 1 LUBRICATE THREADS WITH NEVER SEEZ TORQUE 62 1 2 FT LBS 2 PRESS INTO RACE USING FX 16DU12 Ab SUPERIOR 70518 Y Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 11 03 04 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN LOG FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE14000 SSCF1500 rev1 wpg Bam G LP 4101 0006 13112 s mq sienueyy dnbas 48 907 Y0 OL CV L 9 YORMAdNS JO LN3SNOO NALLY M SS3HdX3 LOOHLIM HOA ANY HO 380105 0381 38 LON AV SHL IVILLN3GIJNOO Q333GISNOO SI 9 ONINLOVANNVW YOMAdNS dO 1 SI SIHL 8 812 81502 V1 GevSSnoud 1543 06 Sulunpesynuew doniddns
36. HE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE5500 Encoder rev2 wpg Page 9 13 i SELF LUBRICATING FLANGE BEARING j P N 45092 i SHIFTING YOKE WELDMENT PIN 4902 SHIFTER SHAFT P N 45143 COMPONENTS OF SHIFT ASSEMBLY P N 45091 SPRING PLUNGER P N 1311 2 REQD N SHIFT GEAR ASSEMBLY 2 GENERATION ASSEMBLY NO 26078 I I 1 8 ZERT 1001 p 2 REQD i SPLIT SELF LUBRICATING FLANGE BEARING P N 45106 2 REQD MOTOR SPACER P N 55085 DRIVE GEAR P N 55084 02 MOTOR SHAFT BEARING SPACER P N 55121 01 INT SNAP RING m i P N 1948 BEARING P P N 1901 SHIFTING BOX WELDMENT 55076 WELDED LOW GEAR HOUSING COVER HANDLE BALL P N 55071 3 8 16 x 1 SET SCREW P N 1030 L STRAIGHT YOKE HANDLE P N 45142 i 3 8 16 x 3 4 HHCS P N 1046 3 8 LOCKWASHER P N 1027 3 8 FLAT WASHER P N 1025 2 REQD OF EACH SUPERIOR w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACT
37. IN 80 10071 N d ININIM ALV ld INOLLOS 3 39 AUVANOOSS ATANSSSV 3 39 ATANSSSV dvao 55 Y3 101 GYVOELNO 55 HV3O Y3 101 INANCTAM JANVH AIS A laiNassv 31V Id 3OvO POIOL ZL 79 SNIOLLOVATIN VIA JO JHL SI SIHL 1098 68 818 Funinpejnuew 81904 dv H HOOG 1810 LNANC TAM NOLLO4 y vl dO Gos 00 8 6 8GLL N d SOHH X LL 8 G XIGNSSSV 437109 p ATINSSSV SS ne dO GOH 8 6 LOZ N d SOHH X 11 8 8 alV1d a dOL Qo GLL SOHS X 8 8 Cco 0bL y ATANSSSV HOOG SNIHO1V1T Page 9 21 LUG PIN 14157 83 2 REOD PAD d P N 14157 52 USE RIVETS NO 6 7 32 REQD 1 2 13 x 2 1 2 HHCS P N 1113 1 2 13 NYLOCK NUT P N 1087 2 REQD OF EACH BRAKE BAND RING P N 14157 1 BROUSSARD LA 70518 BRAKE BAND ASSEMBLY SUPERIOR BIH Manufacturing Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERI
38. K ASSEMBLY Assy 14195 9 25 14 SPLINED JAW SET ASSEMBLY Assy CJ 144A 9 26 14 TONG LOW FRICTION JAW ASSEMBLY 4 1 2 7 5 8 Assy CJ LF 14A 9 27 14 TONG LOW FRICTION JAW ASSEMBLY 7 5 8 10 3 4 Assy No CJ LF I4B 9 28 14 TONG LOW FRICTION JAW ASSEMBLY 7 5 8 11 3 4 Assy CJ LF 14C 9 28 5 12 3 4 DOVETAIL JAW ASSEMBLY inesse tide e b e boc sa 9 29 13 3 8 14 3 8 DOVETAIL JAW ASSEMBLY 9 30 SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 08 Revision 02 06 Page 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 08 Revision 02 06 Page 9 2 Daw A qUuu9SSVA80 000r 310 9 P can NOILVINHOJNI SIHL IVLLN3QIJNOO SI ANY HOVS dO 0084 2 N 1 Oy 3 H 2 L S0 0 1 90 9 30 SI LNIWNIOG SIHL H YA 40 COLL N d 1088 168 sxineup aH ERE 81504 I dOldddnS YY LOZ N d SOHH ul X EL Z L SOHH Z X 11 8 f N d CS A1HW3SSV 1819 AT8W3SSV 534158 4000 HOLIMS 00
39. LARITY PURPOSE ONLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 2 04 29 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION N OT TO SCALE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Motor Motor CLE5500 sht2 rev2 wpg Page 9 16 RING GEAR RING GEAR KEY 1 2 13 x 1 3 4 SHCS PIN 14009 01 PIN 14050 PIN 1107 E gt gt Q N A SUDERIO R_ 4225 HWY 90 EAST RING G EAR ASSEM B LY h Manufacturing amp Hydraulics een ASSEMBLY NO 14154 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 11 02 04 LOG DATE REF S Equip Manuals Dwgs CLE14000 05 Ring Gear Page 9 17 gt 2 SECTION VIEW 1 1 2 SEVERE SERVICE CAM FOLLOWER ASSEMBLY ASSEMBLY NO SSCF1500 Page 9 18 1 4 DRIVE ZERT P N 1257 7 8 14 JAM NUT P N 1178 NOT PART OF ASSEMBLY FOR RE
40. LY Manufacturing amp Hydraulics 2 THIS DOCUMENT IS THE PRI SUPERIOR MANUFACTURING amp 12 08 04 TYORAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE14000 08 dler Gear wpg Page 9 9 3 8 16 x 3 SHCS PIN 1044 6 REQD TOP IDLER RACE P N 14068A PRIMARY IDLER GEAR P N 14069 BOTTOM IDLER RACE P N 14068B OUTBOARD IDLER GEAR ASSEMBLY 1 8 ZERT P N 1001 1 1 2 12 NUT P N 1222 1 1 2 LOCKWASHER P N 1223 OUTBOARD IDLER SHAFT SPACER 76097 SPIROL LOC INTERNAL SNAP RING u PIN 1926 IDLER BEARING CD P N 1905 IDLER GEAR P N 76049 SPIROL LOC INTERNAL SNAP RING gt u 1926 OUTBOARD IDLER SHAFT 76050 01 1 1 2 LOCKWASHER P 1223 1 1 2 12 NUT Nm S P N 1222 AB SUPERIOR 25897 90 5 BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 07 01 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THSINFORVATION LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERI
41. OR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs CLE14000 05 Outboard Idler wpg Page 9 10 EXTERNAL SNAP RING P N 1950 HIGH GEAR RETAINER P N 55122 01 HIGH GEAR P N 55119 BEARING P N 1902 PINION BEARING BUSHING P N 14049 LOW PINION GEAR GB P N 55161BJ Note Newer tongs utilize different pinion and low pinion gears These gears are NOT interchangeable and must be used in sets STANDARD OLD P N Pinion Gear 73038 Low Pinion Gear 55161BJ Pinion Bearing Bushing 14049 Secondary Input Gear 55048BJ en PINION GEAR P N 73038 I BEARING P N 1902 BEARING PIN 55036 5 8 LOCKWASHER I PIN 1151 4 REQD C Y 1 8 NPT FLUSH PLUG WARNING DO NOT REPLACE FLUSH PLUG HHGS PIN 1607 WITH GREASE ZERT BEARING IS A SEALED BEARING 2 REQD 4225 HWY 90 EAST 2 REQ AB SUPERIOR BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 PINION GEAR ASSEMBLY e amarrar MAY NOT BE USED DISCLOSED COPIED INANY REV LOG DATE EXPRESS WITTEN CONSENT OF SUPERIOR Y 1 1 REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE14000 05 Pinion Gear rev1 wpg Page 9 11 3 8 16 x 1 2 SET SCREW P N 1029 1 NPTFLUSH PLUG Note Flush Plug used when Encoder is not 4 REOD P N
42. OR MANUFACTURING amp 1 12 13 04 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION BANDWELDMENT 14157 HYDRAULICS ANDISCONSDER D CONFIDENTIAL THIS INFORUANON REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE14000 10 Brake Band rev1 wpg Page 9 22 DOOR SWITCH BASE ASSEMBLY 76128 EN 1 4 20 x 2 1 4 HHCS P N 110 4 REQD ES DOOR SWITCH ASSEMBLY ASSEMBLY NO 14186 9 1 4 20 NYLOCK NUT P N 212 4 REQD SELF LUBRICATED VALVE DOOR SWITCH ASSEMBLY P N SLV1000 01 3 8 16 x 1 HHCS P N 1047 2 REQD 3 8 LOCKWASHER PIN 1027 _ 2 REQD 0 Welded to Door Switch Base DOOR SWITCH BASE MOUNT P N 45067 S7 2 REQD Welded to Top Tong Plate AB SUPERIOR sroussard LA 70518 Y Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 11 04 04 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV 1089 DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE14000 10 Door Switch wpg Page 9 23 Bdw Kssy 60 0009 310 ME 9 ONBINLOVANN VA 9
43. TABLE OF CONTENTS SECTION 9 1 14000 08 CLINCHER TONG ILLUSTRATIONS 14 CLINCHER TONG ASSEMBLY 9 3 LOW GEAR HOUSING amp HIGH IDLER GEAR ASSEMBLY 9 4 14 TONG GEAR TRAIN aS Y er A a 9 5 SEVERE SERVICE DUMBELL ROLLER ASSEMBLY 9 6 BRAKE LUG ASSEMBLY an uD a Sa 9 6 SEALED IDLER BEARING 1905 9 7 INSTALLATION INSTRUCTIONS FOR 1905 n a 9 8 IDLER GEAR ASSEMBLY AS 9 9 OUTBOARD IDLER GEAR ASSEMBLY 9 10 PINION GEAR ASSEMBLY 9 11 SECONDARY GEAR ASSEMBLY 9 12 ENCODER ASSEMBLY Assy No 55142 9 13 SHIET ASSEMBLY nannte ie 9 14 MOTOR ASSEMBLY essen machi ase dite ated 9 15 MOTOR ASSEMBLY SMED all 9 16 RINGGEAR ASSEMBLY ses ae 9 17 1 1 2 SEVERE SERVICE CAM FOLLOWER Assy No SSCF1500 9 18 CAGE PLATE ASSEMBLY sans 9 19 TONG DOOR ASSEMBLY Assy 14140 02 _ a 9 20 BOTPOMIVIBW ernennen 9 21 BRAKE BAND ASSEMBLY Assy No 14041 9 22 DOORS WIRCH ASSEMBLY rias een 9 23 BAIL ASSEMBLY Assy No 14130 9 24 A35 VALVE BAN
44. Tong we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mall or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHER Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Backup Model No Serial No Assembly Date 14 CLINCHER Tong Technical Manual Registration Form Name Return To Company SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Address Broussard LA 70518 City State USA Postal Code Country Phone 337 837 8847 Telephone Fax Facsimile 337 837 8839 Web Site www superior manf com Tong Model No Serial No Backup Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features amp Specifications Jaws Adapters and Die Information Assembly Torque Requirements Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations Accessories and Options Tong Illustrations Lift Cylinder Load Cells and Torque Gauges Motor Service Manuals Valve Technical Data IN P Fam S u X gt Section Cove
45. Tongs utilize high pressure hydraulic fluids Portions of the tong control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazar
46. URING amp HYDRAULICS 3 05 10 05 REV LOG DATE REF S Equip Manuals Dwgs CLE14000DP Shift Assy 2nd rev3 wpg Page 9 14 MOTOR SHAFT SNAP RING P N 0150111 SEAL RETAINER P N 55088 POLYPAK di casi 12501437 l o RING P N 2 150 MOTOR SHAFT BEARING _ PAN 0150710 SNAP RING CD 1945 MOTOR ASSEMBLY i COMPONENTS OF MOTOR Ad SUPERIOR y Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT 1 THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 06 07 02 REV LOG DATE REF S Equip Manuals Dwgs Page 9 15 Motor Motor CLE5500 sht1 wpg POLYPACK P N 12501437 SEAL RETAINER O RING PIN 55088 2 150 SNAP RING P N 0150111 MOTOR SHAFT MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945 W OUT WIPER RING MOTOR ASSENBLY D 4225 HWY 90 EAST BROUSSARD LA 70518 Uy Manufacturing amp Hydraulics 318 837 8847 FOR C
47. be readily swung into the working position Vertical position control should be achieved by means of a CLINCHER hydraulically operated lift cylinder spring hanger WARNING Users must insure the entire suspension system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tong plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or damage to equipment 1 1 4 IWRC minimum diameter wire cable with a 79 9 ton minimum or better breaking strength should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Users must provide a means of safely controlling the tong movements in all directions when it is in use Failure to account for the its size weight movement and the amount of torque developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 05 Revision 07 03 Page 1 1 14 CLINCHER Tong HAZARD WARNING CLINCHER
48. d bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary TROUBLE SHOOTING Insufficient Torque A B E P Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Hydraulic Tongs System A B O Problem Damage to motor Restriction of supply line excessive back pressure Defective gauge or load cell SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 10 99 Page 6 7 Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional contro
49. d casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility A partial listing of commonly manufactured sizes is shown below Aluminum and Dies normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 3 1 CLINCHER WRAP AROUND DIES Typical Wrap Around Die Nomenclature for CLE14000 CLINCHER Tong Jaws Size 14 x 10 3 4 BUC 10750 xxxx Fine Toothed Steel Dies for Jaws 2 reqd per tong BUCA 10750 Aluminum Dies for jaws 2 reqd per tong BB 10750 xxxx GRIT FACE Dies for jaws 2 reqd tong ORDERING EXAMPLE Fine Toothed Steel Dies are needed to run 8 5 8 OD tubing Qty two 2 BUC 10750 8625 dies for jaws replace xxxx with size reqd in inches
50. d to the regular lubrication schedule low gear housing and shift housing 2 zerts each and re pack tong body cavity I Install dies of a size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong and all tools and parts are removed from the tong SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 6 1 MAINTENANCE J With the proper dies installed in the tong place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torqueing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear 15 considerably less than torque developed in low gear K Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop Iftong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used L Reinspect tong hydraulic system for leaks If at this time the unit is functioning as intended replace all covers and grease splines in tong tape or grease
51. ds No attempt should be made to operate the CLINCHER Tong for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 10 99 Page 1 2 HYDRAULIC PRODUCT GENERAL INFORMATION ery HYDRAULIC PRODUCT SAFETY WARNING Valve lever Spool may stick not center under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fift
52. e 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 08 Revision 12 04 Page 11 3 Page 11 4 SECTION 12 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp s In 14 2 Tong CLE14000 08 Revision 12 04 Page 12 1 Page 12 2 SECTION13 VALVE TECHNICAL DATA To request copy of Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 08 Revision 12 04 Page 13 1 Page 13 2
53. ies or Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT FACE Dies and Aluminum Dies The appropriate jaws die adapters and dies required for a specific tubular OD are also described in this section ofthe manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth 1732 5 8 378 Dri4053 1732 ss 412 14003 38 38 312 SS 58 378 1404 SS 58 412 58 378 ss 412 11005 1 378 011505 38 iia 378 641 STRAIGHT TOOTH DIAMOND TOOTH 5 II 1 lt lt lt gt lt gt 2 2 lt lt 2 0 0 0 5 lt 2 Q Note Diamond Tooth Dies are used when a more aggressive bite 15 required P N P N Straight Diamond Thickness Width OAL Tooth Tooth 516 378 5 1 ra Available upon request 312 38 378 pma SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 02 04 Page 3 0 1 Page 3 0 2 CLINCHER WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque
54. increase in the hydraulic power unit resulting in increased RPM in the power unit 2 Ifreturn line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Adjust height of tong to proper height using the control valve located all the way to the right of rear valve bank assembly Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the can to close jaws on pipe Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door High and low gear is adj
55. l valve Neutral should return slightly to reservoir Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system itis the length of backup arm NOT the tong arm length TROUBLE SHOOTING Difficulty Shifting Gears A B D Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Detent ball bearing spring set too tight Failure to Grip Tubulars A B Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 6 8 Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tub
56. mediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operatea cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Page 1 3 Page 1 4 DESCRIPTION and APPLICATION The CLINCHER Tong system is an open throat design which can handle tubulars as small as 4 1 2 inches to as large as 14 Inches in diameter This system features two 2 Jaws in the Tong which encircle the pipe Wrap Around Jaws and dies combined with our low friction Jaw technology a
57. nd constant radial load cam system provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT dies in the Tong will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless ofrelative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss ifthe pipe is inadvertently moved while the tong is still gripping the pipe Self Adjusting Brake eliminates need to manually adjust brake bands to compensate for normal wear In addition to these unique features listed above the CLINCHER Tong System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of the lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Val
58. od YORINS INSSNOO SS SHLLNOHLIM WHOS vv It umn N 5 ANY NI GSO Odds YO CASN 38 901 AY NLNJOIINO9 GSUSCISNOO SI 90 90 20 8 ONISALOVINNVN HORNS JO SAL SI 1 SIHL 81 507 A ISIN3SSV ANT HONS wp 8 6 v X 9 9 5310 wi 4 LYS XXXX GCOLONE 5910 19315 HLOOL 14571 WOLLO 1V ld NOLLO9 718607 ALY Id 141401 Yad dogs SNIHSI EDO VO 3sn 49 160 20 501 N d Y3TIOY 10 6009 3939 Od ULECOPL 1 01 0801 SNOL Goa 9071 Nd Nid Y31104 S3NIV L3H HOOG Nd SOHS SX 8 6 8 LYOL N d ul X9L 8 SOHS 170 01 X 91 8 SOHH Page 9 27 Den pue 497 9 14004 2 Jaqunn LL 8 6 1 as ro 200157 YY 31 19 Jequnw lqtu ssv PIE OL 8 6 Z
59. possibly have been damaged either during operation or transit i e Damage to hanger assembly mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 08 Revision 12 04 Page 6 3 MAINTENANCE H Check gear selector and shaft Visually inspect shifting shaft for alignment and straightness I Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells K Check idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door
60. r Title Pg 3 3 5 7 9 Cover Title Pg 6 3 4 5 1 1 3 4 12 14 28 30 1 All Copyright 3 5 1 1 25 30 9 12 06 2005 06 2005 06 2005 06 2005 06 2005 06 2005 06 2005 06 2005 02 2006 02 2006 02 2006 02 2006 02 06 14 CLINCHER TONG REVISION TABLE Description Revised Illustration removed ISO emblem Removed ISO emblem Revised Jaw Range chart Replaced PN for Shift Lever 45060 with Shift Assembly 45091 Revised Dovetail Jaw Size Ranges for Pins and Rollers Added Illustration Dovetail Jaw Assy 13 3 8 14 3 8 Revised Illustrations Tong Assembly High Idler Gear Assy Shift Gear Assy Secondary Gear Assy 7 5 8 11 3 4 Low Friction Jaw Assy amp Dovetail Jaw Assy 5 11 3 4 Added Acadiana Oilfield Instruments as supplier of information for Load Cells Translated from English to Spanish Added CHROMEMASTER HYTOPSTM Drillmaster FACE amp Low Friction Revised chart for CJDT14H jaws Added chart for Splined Jaws Revised Spare Parts List Added 14 Splined Jaw Assembly Revised illustrations Valve Bank LF Tong Jaw Assy CJ LF 14A 14B amp 14C DT Jaw Assy s CJDT14H 5 12 3 4 DT Jaw Assy s CJDT14H 13 3 8 14 3 8 Added Denison Dump Valve Illustration after tech data on P N 2070 Added Assy of Dump Valve Electrical Connector SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 08 Revision 02 06 Page
61. r vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair orreplace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is in stalled for operation Make sure pump has been assembled using correct torque valves Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination A B D E F TROUBLE SHOOTING Excessive Wear to Hydraulic Components Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives Air in fluid Shortened bearing life HYDRAULIC TONG SECTION Slow Tong Speed Problem A Restricted supply line B Low fluid level Airleak D Pump speed insufficient E Damaged or worn equipment F Pump not primed Low or no flow from supply line H Hydraulic bypass valve malfunction SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 10 99 Page 6 6 Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non seale
62. ransit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear Lubricate pins and rollers and reinstall in tong E Inspect hanger and all hoses for wear replace as necessary F Inspect hanger assembly to assure all parts are returned and in operating condition Plates spring leg springs leg spring caps and pins G Replace jaw pins and rollers in tong H Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft center idler gear shaft outboard idler gear shafts 4 pinion gear and secondary gear assemblies Pinion gear and secondary gear assemblies are installed with sealed bearings There are no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 NPT flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be adde
63. rformed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 6 4 DU BEARING DRY WEAR PROCESS bo E ARE ey Y s 90 57 PO 1 Running in completed Low wear rate starts when up to 10 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 50 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari ngs 9 Page 6 4 1 Inc Form 9818 5 93 Page 6 4 2 TROUBLE SHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B D E H D J K Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM Increased friction Damaged or worn relief valve Damaged or worn check valve Restricted discharge Valve system restricted SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 10 99 Page 6 5 Solution Clean line check for contamination Flush system change fluid Clean or replace at
64. s are to be GRADE 8 or better DO NOT SUBSTITUTE lesser grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations TONG FASTENERS Size Application Torque 1 4 20 N door switch mounting bolts 10 ft 165 3 8 16 tong plates shift door switch clip bolts 33 ft 165 motor mounts cage plate spacer bolts bearing caps ring gear key 93 ft lbs 1 2 13 N locking pin brake bands valve bank mounting bolts 5 8 11 N top and bottom tong plates bearing caps 180 ft Ibs 3 4 10 bolts 317 ft lbs 7 8 14 NF cam follower allen head nuts 63 ft lbs 1 8 bail bolts 100 ft lbs 1 12 dumbell roller 1 1 2 12 NF idler shaft 1 200 ft 155 Tighten until all slack is removed but dumbell roller is still free to rotate by hand LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHER recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 08
65. spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 6 2 MAINTENANCE Recommended Lubrication Schedule Performed after Completion of Each Job Hydraulic Tong A Cam followers upper and lower all B Dumbell roller shafts upper and lower all C Door shaft D Center idler shaft E Outboard idler shaft 4 F Low gear housing 3 zerts G Shift housing 2 zerts H Re pack tong cavity I Pinion and secondary gear shafts if sealed bearings have been replaced by non sealed bearings J Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease K Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong which could
66. ulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed TROUBLE SHOOTING Failure to Grip Tubulars D E H Problem Tong motor runs but ring gear does not rotate Broken gears or defective shift in Hydraulic Tongs System Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing Ring gear rotates while control lever is in neutral Shift will not stay in set position Lost detent ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 10 99 Page 6 9 Solution Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts Replace control valve Replace detent ball and spring Replace motor shaft seal Page 6 10 SECTION 7 Quantity 1 N ON NY N RECOMMENDED SPARE PARTS LIST FOR REMOTE AREAS Part
67. usted by use of Shift Assembly PN 45091 located to the left side of the shifting housing With the lever in the upwards position the tong is in high gear With the shifting lever in the downward position the tong is in low gear SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 08 Revision 06 05 Page 5 5 OPERATION Tong Operation After completing the makeup or breakout cycle the Jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position The Tong s cage plate braking system is self adjusting to compensate for brake band wear Field adjustments are not required under normal conditions SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 10 99 Page 5 6 MAINTENANCE CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs CHROMEMASTER s and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most important prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during t
68. ve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 2 1 SPECIFICATIONS Maximum Torque 50 000 ft lbs 67 791 Nm Maximum Operating Pressure 2 500 psi 172 bar RPM 60 GPM 227 LPM Manual High 40 Low 6 Handle Length Tong 40 0 101 6 Overall Length 62 0 157 5 cm Overall Width including Name Plates 36 0 91 4 Overall Width including Tong Legs 45 5 115 6 cm Overall Height w o Backup 28 0 71 1 cm Weight Tong 2 200 Ibs 998 kg Jaw Capacity 4 1 2 thru 14 Operates using Dovetailed Strip Dies Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Door Interlock Self Adjusting Brake Bail Assembly Optional Equipment Two Speed Hydraulic Motor Electronic Solenoid Dump Valve Shipping Stand or Skid SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 05 Revision 07 03 Page 2 2 5 80 0007131 s6mq sienueyy dnb3vs 338 8 YORMAdNS LN3SNOO N3LLIHM SS3HdX3 1nOHLIA 4 ANY YO 31409 380105 aasn 38 LON AV 90
69. vosmoy T V7 0350 LON NOLLVWHOdNI SIHL TWILNAGIANOO SI ANY DALY Q3AONddV 28 30 1434084 3Hl SI IN3AnOOQ SIHL bewnon STL 2607 ouqu ouoo 2 YTL GOO UUPA NOLLVOIMIO3dS Lv88 L 8 812 81504 VI ANVSSNONA 3 06 522 5 SULUNpeynuew eq jsnu eujjejue2 D UO uonduaseg 607 92 25 Ul aym smono 4039 s 8061 a sp asnay jo pappo 20 10 2 80 1 yell peuMoDW z Q31V3S Lava ER 399 Jed 610 F Sc 91 1 5003 0208 ld SS3NIVI JOVINNS STTONV SNOLLOV3H 930 39 14 el el zl n s qi ca 5 03412345 ASIMYSHLO SSTINN uonponddo JO 5 WEAN 28 006 1 lt 1 sejofo SS IN sql 08262 bulbs S SS sql 07945 24538 77 27 seuou 3H 001 4 seuou 22902
70. y hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace im
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