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technical manual 10 3/4" clincher® remote tong

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22. FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs CLE1075 Outboard Idler rev1 wpg 9 8 EXTERNAL SNAP RING P N RSN 100 HIGH GEAR RETAINER gt 55122 01 HIGH GEAR gt p i P N 55119 a BEARING pc P N 1902 BUSHING 55047 1 OR pe c PIN 14049 LOW PINION GEAR P N 55047 mai OR P N 55047BJ OR P N 55161BJ Nole Newer tongs utilize different pinion and low pinion gears These gears are NOT interchangeable and must be used in sets STANDARD Pinion Gear 73038 Low Pinion Gear 55161BJ Pinion Bearing Bushing 14049 Secondary Input Gear 55048BJ a bha ma PINION GEAR PIN 55038 01 R P N 73038 iM BEARING P N 1902 aa ma BOTTOM PINION BEARING CAP P N 55036 5 8 LOCKWASHER MRED S e NPTFLUSHPLUG 5 8 11 x 1 uw HHCS a g 46 x 12 P N 1029 2 REQD USE REMOVABLE LOCTITE 4225HWY 90 EAST Ab S UPERI RO BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 PIN ION G EAR ASSEM B L Y THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 18 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN LOG DATE a FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR 4
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24. 2 Typical surface appearance when DU bearing approaches its half life with 40 to 5096 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari ngs 9 Page 6 4 1 Inc Form 9818 5 93 Page 6 4 2 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise Problem Solution A Restricted or clogged intake line Clean line check for contamination B Contaminated fluid Flush system change fluid Restricted vent Clean or replace air vent D fluid Check for leaks be certain fluid suction in tank is well below hydraulic fluid in reservoir E Damaged or worn parts Repair or replace damaged parts check fluid for contamination Excessive RPM Check PTO gears and recommended speed to assure proper pump is installed for operation G Increased friction Make sure pump has been assembled using correct torque valves H Damaged or worn relief valve Replace relief valve D Damaged or worn check valve Replace check valve J Restricted discharge Check to make sure relief valve is set to proper pressure K Valve system restricted Inspect and repair or replace Excessive Wear
25. ENCODER MOUNT Provided by Customer ENCODER MOUNT Provider by Customer ENCODER Provided by Customer BOTTOM ENCODER ASSEMBLY COMPONENTS ON ENCODER ASSY A SUPERIOR LA 70518 ENCODER ASSEMBLIES w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 04 23 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs ESE MANUFAC TURI NG amp FYDRAUFIES CLE1075 02 Encoders rev1 wpg Page 9 11 Bdwyrus 120 52701310 dinb3ys 434 aiva 901 9 ONIENLOVINW 5 JO INHSNOO 55 3H L WHOA G3ldO9 CHSO DSIqQ SN 38 LON AVAL NOLLVAIHO NI SHL G33GISNOO SI ANY SOLTIVHOAH ONIN LOVANNW 5 JO A 1 BdOtid HHL SI INSANDOG SIHL 1798 268 812 8L60 55 COMAdNS 55 5 3 LOIN3H po ONIHVJg sx dy dos 2 LLEL 9NIHdS j S90SS N d 0 45 1 8909P Nid H3HSVM
26. oud 050 Buildnoo plnous 59215 jesdn Buiqny pue Z 10 UMOUS SUOISUBWIP Buildnoo u6noiu OL 919 40 917 216 JOJ SUOISUBUWIP Buildnoo SOLON eu eu 90600570 18 gu 8 Z punose desm YAHONITO 290 X Z L v Buildnoo z90 4 eip dnyoeq uoee 02 eu eu S z00Srong eu punoje deam YAHONITD 8 X Z L F Jeingny dnyoeq uoee 69 eu eu 00SrSZLLWEO eu Jejdepe p ullds 2 1 X v LV Jejdepe dnyoeq uoee 89 eu eu 9709701419 gu dew YAHONITO 8 X f OF Jelngn yore 19 20 9200LSSHO 20 89200LSSHO eu eu 01 41 gu 195 mef uo uonou peuilds OL mef Buo sod jo jes L 99 8 2 2 gu eu 00560057004 gu 6190 8 ip Punose desm YAHONITD 2 1 Z l v Buildnoo qO 006 dnyoeq S9 gu eu Z8z00Srong eu punoje YAHONITD 8 7Z X Z L F Jeingny dmpeq uoee v9 eu eu 00SrSZLLWEO eu Jejdepe p ullds z L v X v LV Jejdepe dnyoeq 9 eu 9 829 0L419 eu dew YAHONITO 8 X OL Jeingny uoee 29 820 9200LSSHO 8 0 9 001 5540 gu eu VOl 4 1 7 eu 195 mef
27. 11 3 4 amp 21 REMOVE CLINCHER BACKUP LIST each 1 CRSS10032 CAGE PLATE SENSOR BRACKET 10 3 4 VARCO REMOTE TONG each 1 CRSS10033 CAGE PLATE TARGET each 1 CRSS10034 DOOR SLEEVE TARGET REMOTE 10 3 4 amp 20 TONG each M18 F 1 CRSS10035 DOOR SENSOR BRACKET WELD 10 3 4 REMOTE TONG PICK LIST each 1 S Apps Equip Manuals Spreadsheets Page 7 33 Pick Lists BUCS1175 xls Page 7 34 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER Tong and Backup to allow them to be customized to provide a system most appropriate for the inducer s application CLE1075 02 Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Tong Handles with closed covers protects operators hands Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation 3 Point Lifting Bridle alternative lifting system Lift Cylinder with Integral Spring Hanger controls vertical position TSP 80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements Hydraulically Operated Cage Plate Brake System BUCS1175 01 Backup Accessories Backup Handles simplifies manipulation Shipping Skids and Cages simplify handling transport and help guard against damage SU
28. 8902 N d 3l1V1d 3SV8 DNIM901 96001 Tub X GI v X GO ub 5 NO 131 doau 2 0L Nid 55042 Nid 9ND201 qoatu 2 ELZ Nid adi LAN MOOTAN 91 8 2 1801 Nid LAN 1 2 1 qoatul 2 08001 N d SCIMLIN M Nid Page 9 20 ud 1oNqz0 G701310 9 ONBIALO V JONVIN dnb3cs 4 84 JO LN3SNOO N31L NM SS3HdX3 SHLLAOHLIM WHOS ANY NI HO G3id09 03501050 AISN 38 LON AVIN 901 f A3el G3YSGISNOD SI SOTIn VHOAH ONIYNLOVINNWW HO IIS 40 ALYSdONd JHL SI LN3WnOOq SIHL gie S Ineupn r N ORNS Qp SYSH da L109 3 S 1HVHS NANNA c LSOOL A NWaSSV Nid SNISHSASY Nid A38 A 1ISIN3SSV Nid LOAld I 8 SOL Nid SOHH ul X Oct 4 8 LOL N d M3HSVAWOO 8 001 Nd LAN 9 21 poq 0 5 0412 9 ONALOWIANW sBuqusjenueyy dnbaxs 455 30 LN3SNOO N3LLRIASS3HdX3 ANY HO 03100 038010801 4360 38 LON AVIN alva 901
29. SS SdX3 2H LLOYOH LI V WHO ANY NI HO IOO CESO 10510 BSN 38 LON 901 f SHL IVIINSOINOO CHESCISNOO SI ONY SOL TIVHOAH 20 20 2 ONINLOVANNW 5 JO IHL SI INSAINDOG SIHL 52 2 Sulunpesnuew dOL COMIMNS OL LOL SZOOLSSHO 8 96 960 SZOOlSSHO 8 98 980 SZOOLSSHO 8 92 9Z0 SZ00LSSYO 2 0 20 9 0015599 8 99 c90 SZOOlLSSHO SS0 SCO0LSSHO S 0S0 SC00LSSHO civ Sv0 SCO0LSSHO mm 0 0 5200 5549 ZILE 920 9200 5540 8 2 820 9200 5540 8 c0 ScO0LSSHO Jequnw Hed SL 2 12 Page 3 ASSEMBLY INSTRUCTIONS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as Indicated in the assembly illustrations All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent 1 CAUTION Do not use teflon tape Improper application of teflon tape can cause Joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used CLINCHER products are to be GRAD
30. T HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION ED COPIED REPRODUCED Page 9 6 11 18 02 HIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp REV LOG DATE MAY NOT BE USED DISCLOSI FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR ULIC MANUFACTURING amp HYDRAI S REF S Equip Manuals Dwgs CLE1075 Dumbell Roller wpg 49 gt 9MQ Z LLTII 000 LTIIEN ee mou 48 8 NMV3Q NOILVOISIOSdS 6061 1479 8 Y37101 Q31V3S 3WVN Lavd Lv88 9 gig 52 1 2 Surinj ejnuel 8160 v1 guvssno4g waolaadns Z ay 3 6207 10 uonsedsu 001 uo su uuiq Poup 133HS YTL 260 Suqu 3uoo su j uupip P GOO eq eujiejus D UO SJ LUDID 210 JO D oj you 200 jo sseueJDnbS Ay buJON 1 9 sebpe dipus sung u 220 0 S 91 1 500 020 3ovd4ns S319NV SNOLLOVMJ 7230 39V1d 030 39V1d 2 S39NV331O01 031312395 SSIINN 4equinN
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32. 10 3 4 REMOTE CASING 7 5 10010 MID BODY FOR 10 3 4 TONG 7 14 10012 01 TONG DOOR ASSEMBLY 7 15 10024A BRAKE BAND ASSEMBLY NEW STYLE eee 7 15 100597 LEFT LOAD CELL BRACKET erie uu 7 16 1005 ie terne pao opt eine 7 16 10080 BOTTOM TONG PEATE WELDMENI a pnr 7 17 10081 TOP TONG PLATE WELDMEPENTG ith eee eter 7 17 OR1000 ENCODER ADAPTER ASSEMBLY ether 7 18 CJ 10A 10 3 4 JAW SET ASSEMBLY W SS PIN eee 7 19 J 10B 7 10 JAWSSET ASSEMBDLE Yin aaa anam aa 7 19 CJ LF 10A 10 3 4 LF JAW SET ASSEMBLY W SS 7 20 CJ LF 10B 10 3 4 LF JAW SET ASSEMBLY ioter ennt pd d tnbus tan 7 20 CJDT10 1025R 10 1 4 DOVETAIL JAW SET ASSEMLBY 7 21 CJDT10 9875R 9 7 8 DOVETAIL JAW SET ASSEMBLY 7 22 CJDT10 9875 9 7 8 DOVETAIL JAW SET ASSEMBLY W SS PIN 7 22 LOCKJAW BACKUP PARTS LISTS BUCS1175 01 11 3 4 2206 4 0 etat ente tone 7 23 BUCS11001 TOP PLATE WELDMENT nasi 7 26 BUCS11020 BOTTOM PLATE
33. 4 1 2 12 1 8 NPT ZERT PIN 1001 SUPERIOR 250050507 w Manufacturing amp Hydraulics 218 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 18 02 MAY HOT BE IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY D DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE SSW FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE1075 dler Gear wpg Page 9 7 1 8 NPT ZERT 1001 1 1 2 12 NUT TOP TONG PLATE CO 1946 nec o P N 1222 1 1 2 LOCKW ASHER P N 1223 OUTBOARD IDLER SHAFT SPACER P N 76097 NOT USED CLE1075 02 EXTERNAL SNAP RING SPIROL LOC INTERNAL SNAP RING PI 1926 IDLER BEARING BOTTOM TONG PLATE OUTBOARD IDLER GEAR ASSEMBLY P N 1905 IDLER P N 55049 SPIROL LOC INTERNAL SNAP RING 11 PIN 1926 OUTBOARD IDLER SHAFT mi P N 76050 01 11 2 LOCKWASHER mai P N 1223 1 1 2 12 NUT ee PIN 1222 4225 HWY 90 EAST THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp REV um SUPERIOR 5 Shia k j Manufacturing amp Hydraulics 318 837 8847 08 21 03 LOG DATE HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED
34. 7541 000 01 1531 3T1ISN3 SNUILVOIJIOdgdS 4840129 4 OL 45 5 91 6 Page 11 7 THIS PAGE LEFT BLANK INTENTIONALLY Page 11 8 SECTION12 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 Wwww superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHERQ Remote Tong and 11 3 4 LOCKJAWTM Backup Revision 11 02 Page 12 1 Page 12 2
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36. DIE CLIP each M1 A 8 10035 01 JAW SPRING RETAINER POST 10 3 4 TONG M1 B 2 10045 LOW FRICTION TONG JAW F 10 3 4 TONG each 2 1008 C SHCS 1 4 20 X 1 2 each 50 16 10131LF S S LF JAW PIN F CJ LF 10 3 4 each M10 A 2 22DU16 GARLOCK BUSHING each S2 G 2 22DU24 GARLOCK BUSHING 22DU24 each S2 G 2 3 Dec 02 SUPERIOR MANUFACTURING 7 57 AM Pick List CJ LF 10B 10 3 4 LF JAW SET ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10014LF LOW FRICTION JAW ROLLER F CJ LF 10A 10 3 4 JAW ASSY each M1 A 2 10027 10 3 4 DIE CLIP each M1 A 8 10031LF LOW FRICTION JAW ROLLER PIN F CJ LF 10A 10 3 4 JAW ASSY each M1 A 2 10035 01 JAW SPRING RETAINER POST F 10 3 4 TONG each M1 B 2 10045 LOW FRICTION TONG JAW F 10 3 4 TONG each 2 1008 C SHCS 1 4 20 X 1 2 each 50 16 22DU16 GARLOCK BUSHING each S2 G 2 22DU24 GARLOCK BUSHING 22DU24 each S2 G 2 S Apps Equip Manuals Spreadsheets Page 7 20 7 Nov 02 SUPERIOR MANUFACTURING 7 02 AM Pick List CJDT10 1025R 10 1 4 DOVETAIL JAW SET ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10014 JAW ROLLER each M1 A 2 10031 JAW ROLLER PIN each M1 A 2 10035 01 JAW SPRING RETAINER POST 10 3 4 TONG M1 B 2 10070L 10 1 4 LEFT TONG JAW F 10 3 4 TONG each MFG 10 A 1 10070R 10 1 4 RIGHT TONG JAW F 10 3 4 TONG each MFG 10 A 1 1027 LOCKWASHER 3 8 GR8 134 each
37. GR8 each 52 14 1171 A SHCS 3 4 10 X 1 1 4 each 52 2 1174 HHCS 3 4 10 X 2 1 4 GR8 each 52 14 1207A NYLOCK NUT LOW PRO 1 1 8 12 GR8 each 52 18 1210 NUT 1 8 GR8 each 52 8 1979 CFH 2 SB CAM FOL each S5 G 18 40027 S3 5 16 CONNECTING LINK GR 80 each M3 B 9 55001 02 3 4 X 6 TURNBUCKLE E X E each M5 A 3 BUCS2151 LARGE BRONSE BUSHED SHEAVE 41 8 X 3 8 WIRE X 1 SHAFT STK 460414 each 2 BUCS2152 LARGE SPRING LH WOUND 4 75 O D x 531 W x 34 5 L R 66 64 IN LBS each 2 BUCS2153 LARGE SHEAVE PIN F SUSPESNION SYSTEM CRSS20000 each 2 BUCS2154 LARGE SHEAVE SPACER F SUSPENSION SYSTEM CRSS20000 each 4 BUCS2156 LARGE SPRING PLUNGER F SUSPENSION SYSTEM CRSS20000 each 2 BUCS2157 SPRING CABLE ASSY FOR HYTOPS SUSPENSION SYSTEMS PICKLIST each M22 B 4 S Apps Equip Manuals Spreadsheets Page 7 31 Pick Lists BUCS1175 xls 18 Mar 03 SUPERIOR MANUFACTURING 10 37 AM Pick List CRSS10750 10 3 4 SUSPENSION SYSTEM Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled BUCS2165 SMALL BRONSE BUSHED SHEAVE 3x3 8 wire x 3 4 shaft STK 460147 each 2 BUCS2166 SMALL SPRING LH WOUND 4 O D x 406 W x 34 5 L R 33 33 LBS IN each 2 BUCS2166 A SMALL INNER SPRING RH WOUND 3x 3125 W X 34 5 L R 16 67 Ibs in each 2 BUCS2168 SMALL SHEAVE SPACER F SUSPENSION SYSTEM CRSS20000 each M13 F 4 BUCS2170 SMALL SPRING PLUNGER F SUSPENSION SYSTEM CRSS20000 each M14 A 2 BUCS2190 RAIL
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39. 1 REV CYL STOP SPACER F CLE1075 02 WEAR RING F CLE1075 02 EXTE3NSION SPRING 75 OD 115 WIRE FLATWASHER 1 4 GR8 BOTTOM TONG PLATE WELDMENT PICKLIST TOP TONG PLATE WELDMENT PICKLIST SHIFTER SHAFT WELDMENT 3 EXTENSION PICKLIST SUPPORT LUG BUSHING TEFLON 1 OD X 3 4 ID X 3 4 L Pick List Quantity to build 1 U M each each each each each each each each each each each each each each each each each each each 50 50 Bin Location Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE1075 xls Page 7 6 23 Apr 03 SUPERIOR MANUFACTURING 12 55 PM Pick List CLE1075 02 10 3 4 REMOTE CASING TONG Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1009A ROLL PIN 1 4 X 1 3 4 each 50 1 101 LOCKWASHER 1 4 GR8 each 55 8 102 FLATWASHER 1 4 GR8 each 54 4 1025 FLATWASHER 3 8 GR8 each 50 6 1026 COLLAR LOCKWASHER 3 8 each 50 8 1027 LOCKWASHER 3 8 GR8 134 each 50 13 1029 SET SCREW 3 8 16 X 1 2 each 50 10 1034 SET SCREW 1 4 10 32 each 50 1 1040 A SHCS 3 8 16 X 3 4 each 50 4 1041 SHCS 3 8 16 X 1 each 50 16 1048 HHCS 3 8 16 X 1 1 4 GR8 each 50 10 105 HHCS 1 4 20 X 1 GR8 each 55 8 1055 HHCS 3 8 16 X 2 1 4 GR8 each 50 2 1060 HHCS 3 8 16 X 2 1 2 GR8 each 51 2 1085 HHCS 7 16 14 X 1 3 4 GR8 each 51 1 1087 NYLOCK 1 2 13 each 51 1 1099
40. 2 HHCS PN 1112 and 12 1 2 Lockwasher PN 1103 Install brake drum on bottom cage plate using 12 1 2 13 x 1 1 2 HHCS PN 1112 and 12 1 2 Lockwasher PN 1103 Place Bottom Cage Plate PN 10004 01 on Tong Body Place Top Cage Plate PN 10003 02 on Tong Body Align 4 Cage Plate Spacers PN 10023 01 with holes on Cage Plate and fasten with 4 1 2 13 x 9 1 2 HHCS PN 1117 A 4 1 2 Lockwashers PN 1103 and 4 1 2 13 Nuts PN 1101 Remote Pivot Pin Assembly a b c Install Locking Pin Base Plate Weldment PN 2058 onto Top Cage Plate PN 10003 02 with 8 3 8 16 x 1 SHCS PN 1041 using removable Loctite Install 2 Locking Pin PN 10050 into Locking Pin Base Plate Weldment PN 2058 then through Top Cage Plate PN 10003 02 Install 2 Locking Pin Cross Bar PN 71073 onto Locking Pin Assembly using 2 3 8 16 x 2 1 4 HHCS PN 1055 with 2 3 8 16 Nylock Nut PN 213 in outer holes and 1 1 2 13 x 2 1 4 HHCS PN 173 with 1 1 2 13 Nylock Nut PN 1087 in center hole Pivot Pin Cylinder Assembly a b Install Reversing Pin Bracket Assembly PN 10051 onto Top Tong Plate Assembly using 2 1 12 LP Nylock Nut PN 1213 from Rear Dumbell Assemblies Install 2 Reversing Pin Cylinders PN 13606 onto Reversing Pin Bracket Assembly PN 10051 using 8 1 4 20 x 1 HHCS PN 105 with 8 1 4 Lockwashers PN 101 and 8 1 4 20 Nut PN 100 Door Assembly and Door Installation a b c Press Garlock Bushing PN 2021 in top
41. 50 4 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 S Apps Equip Manuals Spreadsheets Page 7 21 Pick Lists CLE1075 Jaws xls 7 Nov 02 7 03 AM Part Number 10014 10031 10035 01 10052 L 10052 R 1027 1061 7 Nov 02 7 03 AM Part Number 10014 10035 01 10052 L 10052 R 10131 1027 1061 SUPERIOR MANUFACTURING Description JAW ROLLER JAW ROLLER PIN JAW SPRING RETAINER POST F 10 3 4 TONG 9 7 8 DOVETAIL TONG JAW LEFT SIDE FORMERLY PIN 10026 02 9 7 8 DOVETAIL TONG JAW RIGHT SIDE FORMERLY PIN 10026 01 LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 SUPERIOR MANUFACTURING Description JAW ROLLER JAW SPRING RETAINER POST F 10 3 4 TONG 9 7 8 DOVETAIL TONG JAW LEFT SIDE FORMERLY PIN 10026 02 9 7 8 DOVETAIL TONG JAW RIGHT SIDE FORMERLY P N 10026 01 S S JAW ROLLER PIN F 10 3 4 TONG LOCKWASHER 3 8 GR8 134 BUTTON HD CS 3 8 16 X 3 4 Pick List CJDT10 9875R 9 7 8 DOVETAIL JAW SET ASSEMBLY Quantity to build 1 U M each each each each each each each Bin Location M1 A M1 A 17 A 50 51 Pick List CJDT10 9875 9 7 8 DOVETAIL JAW SET ASSEMBLY Quantity to build 1 U M each each each each each each each Bin Location M1 A 17 A M10 A 50 51 Quantity to Pull Quantity to Pull Quantity Pulled Quantity Pulled S Apps Equip Manuals Spreadsheets Pick
42. 54 Install high gear PN 55119 on pinion gear PN 55038 01 Install high gear retainer PN 55122 on pinion gear PN 55038 01 Install Snap Ring PN 1950 on pinion gear PN 55038 01 Install low gear housing cover PN 10011 with 8 3 8 16 x 4 1 2 HHCS PN 1075 and 3 8 lockwasher PN 1027 Secondary Bearing Cap Assembly a Press bearing PN 1901 into top secondary bearing cap PN 55143 replaces PN 55080 b Install 4 3 8 16 x 1 2 set screw PN 1029 into top secondary bearing cap use removable Loctite c Install 1 NPT flush plug PN 1611 into top secondary bearing cap d Install top secondary bearing cap assembly onto secondary input gear PN 55048 with 3 1 2 13 x 1 HHCS PN 1110 and 3 1 2 lockwasher PN 1103 Shifting Gear Detent Assembly Install 2 spring plunger PN 1311 in shifting gear PN 55084 02 Install motor PN 45078 with motor shaft PN 55086 A polypack seal PN 12501437 seal retainer PN 55088 and motor spacer PN 55085 in motor box housing with 4 1 2 13 x 1 1 4 HHCS PN 1111 and 4 1 2 lockwasher PN 1103 Install shifting gear PN 55084 02 and motor shaft bearing spacer PN 55121 01 with shifting shaft PN 10085 shifting yoke PN 45061 washer PN 45068 and 3 16 x 1 roll pin PN 1006 in motor box Remote Shift Cylinder Assembly a Install 2 3 16 Drive Zert PN 1004 onto Spring Housing PN 2079 b Install Spring Housing PN 2079 on Rear End Cap PN 2082 c Install 24 Belville Springs PN BUCS4024 Piston Rod
43. 6 eip punose desm YAHONITO 299 5 X 8 6 Z Buildnoo 299 5 aip dnyoeq uoee ev eu eu 0005229 208 eu punoje de YAHONITD S X 9 S 7 Jeingny dnyoeq uoee zr gu eu GZ9ZSZLLWEO eu Jejdepe p ullds 8 6 X v L L Jejdepe dmioeq uoee Ww eu eu 0009901519 eu desm 4 YAHONITO 5 X OL Jeingny yore 2 0 0S0 9Z001SSHO 090 9 001 5549 gu eu VOL J3T TO eu 195 mef Duo peurids OL sod jo 198 L 68 Buses 6 gu eu pso9sz9zona eu 6190 2 5 eip desm YAHONITO 0S0 9 X 8 9 Z Buildnoo qO 0S0 9 dnyoeq 88 eu bosssz9zong eu deam GH3HONITO 2 1 5 X 8 6 Z Jeingny dnyoeq uoee 1 eu eu GZ9LSLLLWEO eu Jejdepe p ullds 8 S 2 X v L V Jejdepe dmyoeq uoe 96 eu eu 0099901519 eu punose desm uogou o1 YAHONITD 2 1 9 X v OL Jeingny yore 2 S GG0 9Z001SSHO SS0 SZ00LSS3O eu eu VOL J3T TO eu 195 mef Duo uopo peurids OL mef Buoj sod jo 195 L ve Buses 2 1 6 eu eu 06679297214 gu 6190 8 6 9 eip desm YAHONITO 06 7 X 8 6 Z Buildnoo qO 06 7 eip dnyoeq ee eu eu 5299529 2014 eu dem 12 8 9 9 X 8 6 Z yore z eu GZ9LSLLLWEO eu Jejdepe p ullds 8 S 2 X v L V Jejdepe dnyoeq uoee L
44. COIN TN TR IR Ra IR IRA I S 10 3 4 CLINCHER REMOTE TONG and 11 3 4 LOCKJAW BACKUP REVISION TABLE Table of Contents Section 4 added Suspension System Spring Instructions Added Warning on Suspension System springs Added Suspension System Spring Instructions Revised Large amp Small Spring illustrations added Warning amp Ref Notes Revised Parts Lists CLE1075 02 BUCS1175 01 amp CRSS10750 Revised Table of Contents added Sealed Idler Bearing PN 1905 and Installa tion for PN 1905 Revised Illustrations Top View Top Cage Plate Bottom Cage Plate Remote Cage Plate Remote Pivot Pin amp Bottom View 03 03 Revised Illustration 11 3 4 LJ Backup Assembly 03 03 Revised Illustrations Transport f Susp System amp Small Spring Assy 04 23 03 Added chart for 5 8 Width Dovetail Inserts 04 23 03 Revised Parts List s CLE1075 02 amp CRSS10750 01 04 23 03 Revised Illustration Encoder Assemblies on Secondary Gear 08 21 03 Revised Illustration Outboard Idler Gear Assy Idler Gear PN was incorrect 01 22 04 Revised Dovetail Strip Die Chart REMOTELY CONTROLLED CLINCHER TONG AND LOCK JA W BACKUP FOR USE WITH VARCO CASING ROUGHNECK HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not
45. JO ALYIdOYd JHL SI LN3A20Q SIHL s neupA 521 3 Sunpeznuen 19113557 dOL 1914 NO 109 8 dOl TVOIdA 1 90015530 LAMOVeEE YOSNAS 9902 N d 8 907 v1 quvssnouig a s 1 HOLIMS do 15 06 5007 Ola adn Wy ATHW3SSV SOHS X LL 8 G HOV3 dO doas 21 LSLL N d SON IA ives AT8W3SSV N3HSVAoI201 8 6 22 2 LOZ N d HOV3 dO doas 12 I SOHH Z X LL 8 S LSLL HLIM SNO OL GSHOVLLV H3HSVA9201 8 6 NOILVYLSNT1 ATHA3SSV 335 9811 464001 169004 N d A 18IN3SSV 143 SOHH X bb u8 S T13O9GVO1 9 1481 LON L0 L000L N d A1V 1d WOLLOd ATENASSV HOOG ONOL 31044 OLOOL N d AIN qoatu 960 610 N d 9 001 N d ONINdS LNNOW 0g go53u 2 L0 6 00L N d 600 1SOd M3NIYV L3H HV39 ONINdS ATaWassv ATaWassv LAIHS 3 10IN3H A 18IN3SSV ALV1d ALOWSY n 00155302 Kes 1 FLV 1d 39vO 260015540 N d HOSN3S b 31V1d 3SVO NAIA dOL HOV3 v 5 8011 2 1 LLLL N d SOHH LX b u2 L SL
46. KEEPER F 20 21 SUSPENSION SYSTEM CRSS20000 each M23 C 2 BUCS2196 TRANSPORT EYE BOLTS F CRSS20000 SUSPENSION SYS 5 8 11 x 1 3 4 LONG each 6 BUCS2197 SMALL SHEAVE PIN F SUSPENSION SYSTEM CRSS20000 each M14 A 2 BUCS4023 FLATWASHER 1 each M14 C 4 CRSS10007 SUSPENSION SYSTEM FRAME PICKLIST each 1 CRSS10099 3 8 SHACKLE W LOCKING PIN each 6 CRSS20092 UPPER TRANSPORT CHAIN 5 LINKS GRD 8 each 3 CRSS20093 LOWER TRANSPORT CHAIN 13 LINKS GRD 8 each 1 CRSS20098 TRANSPORT CHAIN 7 LINKS GR 8 each 2 S Apps Equip Manuals Spreadsheets Page 7 32 Pick Lists BUCS1175 xls 23 Apr 03 SUPERIOR MANUFACTURING 3 09 PM Pick List 5510750 01 10 75 11 75 VARCO SYSTEM Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00 55107501 PICKLIST FOR CRSS10750 01 ELECTRONIC SENSOR CK REV DATE 04 23 03 each 1 30153892 MAIN VALVE MOUNT WELDMENT PICK LIST each 1 30154096 DO3 VALVE MOUNT WELDMENT PICK LIST each 1 30154163 1 LARGE HOOK each 2 30154163 10 VARCO PLATE each 1 30154163 11 VARCO PLATE each 1 30154163 12 VARCO PLATE each 1 30154163 13 VARCO PLATE each 1 30154163 17 VARCO PLATE each 2 30154163 2 SMALL HOOK each 2 30154163 4 PANEL each 1 30154163 5 HOOK BASE each 2 30154163 6 TOP CAP each 2 30154163 7 LARGE BUMPER each 2 30154163 8 BOTTOM CAP each 2 30154163 9 VARCO PLATE each M19 F 1 76128 1 BACKUP SENSOR MOUNT WELD PICK LIST each 1 76129 BACKUP SENSOR MOUNT WELD
47. Lower the tong until the upper surface of the cable stop is approximately 4 inches below the bottom of the spring housing Begin tightening nuts on spring adjustment assemblies until the system begins to transfer the weight of the tong from the crane to the suspension assembly Note We suggest that this be done in a fashion where no single cable is allowed to pick up a significant amount of weight until the slack is removed from the other cables Slack off weight suspended by fork lift or crane to transfer tong s weight to the suspension system Complete tightening and adjusting until tong is level from front to rear and left to right while allowing a minimum of 4 inches of upward travel Confirm that a minimum of 4 inches of downward travel is also available The tong should move freely and return to the neutral position whenever the loads are released SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 12 02 Page 4 7 Page 4 8 OPERATIONAL INSTRUCTIONS Position suspension system on rig floor so it can be installed in Varco Casing Roughneck 2 Remove caps from hydraulic quick disconnects supplied by Varco Clean quick dis connects with solvent and compressed air 3 Remove latch pin from anchor clevis supplied by Varco Position Varco Casing Roughneck so that its lifting bars can engage the suspension system hooks Engage the latch pins Shut off hydrauli
48. MANUFACTURING amp HYDRAULICS dcin zi 9 9 127 13 x 1 HHCS P N 1110 3 REQD 1 2 LOCKWASHER P N 1103 3 REQD LOW GEAR HOUSING COVER P N 10011 5 8 11 x 1 1 4 HHCS 3 8 16 x 1 2 SET SCREW P N 1029 4 REQD USE REMOVABLE LOCTITE 1 NPT FLUSH PLUG PIN 1611 TOP SECONDARY BEARING CAP a PN 55143 2 PRIMARY INPUT GEAR 2 P N 55070 SPACER p P N 55131 BEARING 4 REQD _ Co PIN 1900 5 8 LOCKWASHER PIN 1151 c8 4 REQD TOP TONG PLATE BOTTOM TONG PLATE 5 8 LOCKWASHER P N 1151 4 REQD bais 5 8 11 x 1 3 4 HHCS P N 1157 d 4 REQD SECONDARY GEAR ASSEMBLY TOP BEARING RETAINER P N 55066 Note Newer tongs utilize different pinion and low pinion gears These gears are NOT interchangeable and must be used in sets STANDARD OLD P N Pinion Gear Low Pinion Gear Pinion Bearing Bushing Input Gear SECONDARY INPUT GEAR P N 55048 OR 55048BJ BEARING PIN 1903 ama BOTTOM RETAINER BEARING CAP P N 55041 ka _ 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD USE REMOVABLE LOCTITE 3 4 NPT FLUSH PLUG P N 1610 4225HWY 90 EAST SUPERIOR BROUSSARD LA 70518 uy Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 18 02 HYDRAULICS AND IS CONSIDE
49. Revision 11 02 Page 4 1 ASSEMBLY INSTRUCTIONS TONG ASSEMBLY This section pertains to the physical assembly of the CLINCHER CLE1075 Power Tong Section 9 illustrates the individual sub assemblies in more detail purpose of this section is to guide the technician in the order of assembly as we would accomplish in the manufacturing process at our plant Use this section as a guide to help you familiarize yourself with the component parts of the CLE1075 We have included drawings on the following pages to aid in the assembly The drawings are laid out in the order in which you would assemble disassemble the unit Order of Assembly 1 Locate suitable working height Approximately 6 above your waist Tong assembly stands are available from Superior Manufacturing amp Hydraulics Inc which are custom made for tong service work Install bottom tong plate PN10001 01 on assembly stand Bolt CLE1075 tong mid body PN10010 to bottom tong plate PN10001 01 with 21 5 8 11 x 1 3 4 HHCS PN 1185 21 5 8 lockwasher PN 1151 and 3 5 8 11 x 1 SHCS PN 1153 Press bearing PN 1903 into bottom secondary bearing cap PN 55041 Install 2 3 8 16 x 1 2 set screw PN 1029 use removable Loctite and 3 4 flush plug PN 1610 Install bottom secondary bearing cap assembly with 4 5 8 11 x 1 3 4 HHCS PN 1157 with 4 5 8 lockwasher PN 1151 Press bearing PN 1902 into bottom pinion bearing cap PN 55036 Install 2 3 8 16
50. Spreadsheets Page 7 15 Pick Lists CLE1075 xls 21 Nov 02 9 18 AM Part Number 10059 S1 10059 S2 10059 S3 1027 1048 BUCS2171 BUCS2180 S4 BUCS2181 S1 21 Nov 02 9 19 AM Part Number 10059 S1 10059 S2 10059 S3 1027 1048 BUCS2171 BUCS2180 S4 BUCS2181 S1 SUPERIOR MANUFACTURING Description TOP amp BOTTOM PLATE F LOAD CELL BRACKET SIDE PLATE F LOAD CELL BRKT SIDE PLATE F LOAD CELL BRKT LOCKWASHER 3 8 GR8 134 HHCS 3 8 16 X 1 1 4 GR8 TONG LIFTING EYE F 20 TONG LOAD CELL SEAT F 20 TONG ANTI SWIVEL BAR EXTENSION SUPERIOR MANUFACTURING Description TOP amp BOTTOM PLATE F LOAD CELL BRACKET SIDE PLATE F LOAD CELL BRKT SIDE PLATE F LOAD CELL BRKT LOCKWASHER 3 8 GR8 134 HHCS 3 8 16 X 1 1 4 GR8 TONG LIFTING EYE F 20 TONG LOAD CELL SEAT F 20 TONG ANTI SWIVEL BAR EXTENSION Pick List 10059L LEFT LOAD CELL BRACKET Quantity to build 1 U M each each each each each each each each Bin Location 50 50 MFG 14 A M14 A Pick List 10059R RIGHT LOAD CELL BRACKET Quantity to build 1 U M each each each each each each each each Bin Location 50 50 MFG 14 A M14 A Quantity to Pull Quantity to Pull Quantity Pulled Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE1075 xls Page 7 16 6 Nov 02 SUPERIOR MANUFACTURING 2 23 PM Pic
51. WELDMENT 5255 Meere 7 26 BUCS1176 INSIDE DOOR ASSEMBLY eee eto dr 7 27 BUCS1177 OUTSIDE DOOR 4 4 4 444442221 7 28 SHC1175 CYLINDER ASSEMBLY tee caer tech ette ht oin tae 7 29 SHCTIO2 CYLINDER BARREL WELDMENT ene reve 7 29 ASAPLI7S SEAL KIT F BUCS1175 amp BUCS21 7 30 SUSPENSION SYSTEM PARTS LISTS CRSS10750 10 3 4 SUSPENSION 7 31 CRSS10750 01 10 75 11 75 VARCO SYSTEM ELECTRONIC SENSOR CK 7 33 SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 7 3 SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 7 4 23 Apr 03 12 55 PM SUPERIOR MANUFACTURING Pick List CLE1075 02 10 3 4 REMOTE CASING TONG Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00CLE107502 PICKLIST F CLE1075 02 ELECTRONIC REMOTE TONG REV DATE 04 23 03 each 1 100 NUT 1 4 20 GR 8 each 55 8 10003 02 TOP CAGE PLATE F 10 3 4 REMOTELY OPERATED TONG each 1 10004 01 BTM CAGE PLATE F CLE1075 01 each 1 10009 01 RING GEAR F 10 3 4 TONG each 1 1001 ZERT 1 8 NPT each 50 32 10010 MID BODY F 10 3 4 TONG PICK LIST each 1 10011 LOW GEAR H
52. ZX OL v ATaNASsv M3 LN3O HOV3 dO doa S LOSLHWS N d S doa 2 ONINdS NOISS3SHdlNOO LLOL N d 5918 SLOLLSONA Nid HSM14 LANN ul WOLLOG 8 dOL WOIdAL doau Nid SNIHSn8 MOOTHVD 0 peple AA I3340VH8 YANIVLAY 5 e z LOOL N d 5 1482 IdN 8 L WOLLOG 9 401 TVOIdA L INO LLOS 8 801 1VOIdA L 593 ld 0 M 2 HOV3 40 ao p INO LLOS 3 dOL 1VOldA L 98 209 1SOn8 N d LLL N d qoatu 5 LOAld v8Eb 921 SOHH uf X OL v ATVH ab 301 qO3tu 9 1 H3 LLOO SS 27 V X 9L WOLLOG 8 30 WOIdAL HOV3 dO doas r g F L N d LAN 2 8 4 SOHH Z L Z X 8 NOLLO8 qoa 2091 N d Sn1d LdN 8 L 31V1d dO1 GO3t LOOL N d 1882 LdN 8 4 HOV3 dO doa e 6LZL LAN WYF ZL g l L 29 LSOn8 N d YOLOANNOO LAN Z L Page 10 3 BdwwalA SOn8 SODDVSOAH 9 LOVANNYN j eis ULIS LS LS a ZO ZZ TL ONINNLOVANNW 5 JO SI SIHL ireg cR gie Sunpesnuew dnyova LL Odds qp 9 LLSOn8 Nd
53. and bottom of Tong Door Assembly PN 10012 01 Install 1 8 Zert PN 1001 in Door Shaft PN 2061 Install 1 12 Nylock Nut PN 1213 on Door Shaft PN 2061 SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 4 5 35 36 d e f g h D k ASSEMBLY INSTRUCTIONS Mount Tong Door on Tong Install Thrust Spacer PN 2025 between the Top Door Plate and Tong Body Slide Inner Race PN 1954 A and Door Bushing PN 2040 onto Door Shaft Assembly Install Tong Door Shaft Assembly through Bottom Door Plate Bottom Tong Plate Dumbell Roller Assembly Top Tong Plate Top Thrust Spacer Top Door Plate and Top Door Spacer Bushing Slide additional Inner Race PN 1954 A and Door Bushing PN 2040 onto Door Shaft Assembly Install 1 12 Nylock Nut PN 1213 onto Tong Door Shaft Assembly Install Door Sleeve Target PN CRSS10034 onto top of Door Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite on Door Sleeve Target Hydraulically Activated Brake System Assembly 2 Units Required a b c d e f Install 2 1 8 NPT Zert PN 1001 in Brake Arm Dumbell Shaft PN 10048 as shown in Brake Arm assembly drawing Press a 1 1 8 x 3 4 Garlock Bushing PN 14053 in center hole and a 1 2 x 3 4 Garlock Bushing PN 14054 in the edge hole in Brake Arm as shown in assy drawing Install Brake Arm Dumbell Shaft PN 10048 onto Brake Arm PN
54. die size to pipe OD Clean dies with wire brush and inspect Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates backup Bench test and replace the defective counter balance valve Disconnect lines and bench test cylinder Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary SECTION7 PARTS LISTS RECOMMENDED TONG SPARE PARTS LIST Part Number 12501437 10031 or 10131 10031LF or 10131LF 10014 10014LF 1001 45061 10024 1968 10027 1008 C 10040 or 10016 CLEBU1121 Quantity 1 2 co BR e N N SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Description Seal for Rineer Motor Standard Jaw Pins or S S Jaw Pins Low Friction Jaw Pins or S S Low Friction Jaw Pins Standard Jaw Rollers Low Friction Jaw Rollers 1 8 Shifting Yoke Brake Band Assy Cam Followers Tong Die Clip SHCS 1 4 20 x 1 2 Jaw Retainer Spring or Heavy Duty Jaw Spring Backup Retainer Clips SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 7 2 SECTION7 PARTSLISTS CLINCHER TONG PARTS LISTS CLE1075 02
55. easy as installation Additionally the Suspension System can be configured to function as a shipping and storage container SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 2 3 DESCRIPTION and APPLICATION CLINCHER Tong and Backup system is open throat design which can handle tubulars as small as 2 3 8 inches to as large as 10 3 4 inches in diameter The Backup accommodate tubulars as large as 11 3 4 inches This system features two 2 Jaws in the tong and three 3 Jaws in the backup which encircle the pipe Wrap Around Jaws and dies combined with our low friction Jaw technology constant radial load cam system and compensating Jaw design provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT dies in the Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regard
56. not rotate Broken gears or defective shift in hydraulic tongs system E Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing F Ring gear rotates while control lever is in neutral G Shift will not stay in set position Lost detent ball or spring H Hydraulic fluid leaking from motor Damaged or worn motor shaft seal HYDRAULIC BACKUP SYSTEM Failure to hold tubulars Problem A Incorrect die for size tubular B Dies have material compacted in tooth area worn teeth C Power unit pressure set incorrectly D Counter balance valve not holding pressure E Internal leakage in backup cylinder Jaws will not retract Counter balance valve is stuck G External leakage of cylinder H Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 6 8 Solution Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect and replace defective gears Inspect and repair or replace defec tive shifting parts Inspect and replace defective parts Replace control valve Replace detent ball and spring Replace motor shaft seal Solution Check pipe OD and match
57. strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong and backup are connected to any hydraulic power unit CLINCHER Tongs and Backups are heavy tools They must be handled using appropriate equipment and methods Horizontal and vertical position control will be accomplished by means of a Varco Casing Roughneck System WARNING Users must insure the entire lifting system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are in good condition and capable of handling the static weight of the tong backup and suspension system plus any loads which could be transferred to it during the makeup or breakou
58. to Hydraulic Components defective parts check system for contamination Problem Solution Fluid contamination Flush fluid system replace with new fluid B Components misaligned Inspect and realign C High operating pressures Gauge and set to proper pressure D Exhausted fluid depletion of additives Flush fluid system replace with new fluid E Airin fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir F Shortened bearing life Check alignment insure proper lubri cation to non sealed bearings SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 6 5 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Slow Tong Speed A B C D E F G H Problem Restricted supply line Low fluid level Air leak Pump speed insufficient Damaged or worn equipment Pump not primed Low or no flow from supply line Hydraulic bypass valve malfunction Insufficient Torque A B C D E F Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Solution Clear supply line and check intake on reservoir Ad
59. which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility partial listing of commonly manufactured sizes is shown below Aluminum and GRIT FACE M Dies are normally made to order al
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64. 10 1001 ZERT 1 8 each 50 1040 A SHCS 3 8 16 X 3 4 each 50 1171 LOCKWASHER 3 4 GR8 each 52 1176 A NUT COARSE 3 4 GR8 each 52 1184 SHCS 3 4 10 X 8 1 2 GR8 each 52 32DU24 GARLOCK BUSHING 2 x 1 5 each S2 G BUCS11004 INSERT F 11 3 4 LJ BACKUP each M13 E BUCS11013 INSIDE DOOR PLATE F BUCS1175 01 each BUCS11014 DOOR ROLLER each MFG 13 E BUCS11019 SPRING SPACER each BUCS2145 PIVOT PIN F 21 LJ BACKUP each M13 F BUCS2193 EXT SPIROLOX RST 200 each MFG 14 A BUCST7615 PIVOT PIN SPACER F 7 5 8 LJ B U TENSION STYL each MFG 15 E BUCST7617 DOOR ROLLER PIN FOR 7 5 8 LJ BUC TENSION ST each MFG 15 E CLE18528 RIGHT HAND TORSION SPRING F CLE185 3 8 W x 2 1 2 I D x 5 COILS each MFG 16 B CLEBU1121 DIE ADAPTOR RETAINER CLIP F 11 3 4 BUCKING UNIT each MFG 16 B S Apps Equip Manuals Spreadsheets Page 7 27 Pick Lists BUCS1175 xls 13 Nov 02 1 27 PM SUPERIOR MANUFACTURING Pick List BUCS1177 OUTSIDE DOOR ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00 0 51177 PICKLIST FOR BUCS1177 REV DATE 11 13 02 each 10 1001 ZERT 1 8 each 50 1040 A SHCS 3 8 16 X 3 4 each 50 1171 LOCKWASHER 3 4 GR8 each 52 1176 A NUT COARSE 3 4 GR8 each 52 1184 SHCS 3 4 10 X 8 1 2 GR8 each 52 32DU24 GARLOCK BUSHING 2 x 1 5 each S2 G BUCS11004 INSERT F 11 3 4 LJ BACKUP each M13 E BUCS11012 OUTSIDE DOOR PLATE each BUCS11014 DOOR ROLLER each
65. 10021 01 using an Aluminum Washer PN 41037 and a 3 16 x 1 1 2 S S Cotter Pin PN 1252 in hole location shown in Brake Arm assembly drawing Note Assemble as right and left assembly Install Cylinder Mounting Shaft PN 10019 01 in hole location of Brake Cylinder Base Plate PN 10020 using an Aluminum Washer PN 41037 and a 3 16 x 1 1 2 S S Cotter Pin PN 1252 as shown in Brake Cylinder assembly drawing Install Brake Cylinder PN 2019 onto Brake Cylinder Base Plate Assembly using 4 3 8 16 x 1 SHCS PN 1041 with 4 3 8 Hi Collar Lockwasher PN 1026 Attach Rod Clevis PN 2008 to Brake Cylinder Assembly with a Clevis Pin PN 10041 and 1 8 x 1 S S Cotter Pin PN 1252B Brake Control Valve Description and Setting Instructions See Section 8 Pages 2 and 3 SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 4 6 10 11 12 13 SUSPENSION SYSTEM SPRING INSTRUCTIONS SPRING REMOVAL PROCEDURE Attach lifting slings to tong Raise the tong using the crane until the cable stops contact the bottom of the spring housing 5 rectangular tubing Using the spring adjustment tools provided rotate the nut on the spring adjustment rod counter clockwise while holding the spring adjustment rod to prevent turning Remove spring adjustment assembly s clevis pins from the tong s lifting eye Rotate spring adjustment assembly s open socket and cable stop u
66. 2n8 N d 45 1142 15 18105008 N d NOISN3IX3 IJAIMS ILNV Qoaa 9 LCOL MH3HSVN 201 8 goau z 5 6 lt 001 N d lawoveg 1132 01 dJlY id 9 60 N d SOHH 2 1 x 91 8 Page 9 29 lo 9 ONIeD LOVAONVAI ysBwChsIenueW iS 40 IN3SNOO N3LLIHA SSH SH 1DOHLTIM WYO Hd 690 0 L 1 g N 3 SSV 901 f AM N NSOIHNCO NV 9 ONTENLOVANNW MORES 1 HL SI 1 SHL v98 8 9L 52 1 1339Vd8 1199 qvol 1H oH genes dOlddns Wy SNO1 310W3H 77 01 FF 45782 1 1 e 1 N 5 69001 N d LS L8LZSONG N d 1 2015 13MOvMg 139 NOISN31X3 TAIMS ILNV 75 081 250 8 N d 1 35 7730 4 01 O 2125008 N d 25 6 lt 001 343 ONILJI1 SNO1 GN3 I3MOVMS8 71132 QNvOl 0038 9 1201 807 1 33HSVAMOO1 8 l l 0034 9 8 17 670l N d O adoau z LS 6600L N d jivid 13MOvsg 7730 GVO1 SOHH Z X 91 8 Page 9 30 SECTION 10 113 4 LOCKJAW BACKUP ILLUSTRATIONS 11 34 LOCKJAW BACKUP ASSEMBLY eterne 10 3 TOP VIEW
67. 3 ENCODER ADAPTOR COVER PLATE each 18 S Apps Equip Manuals Spreadsheets Page 7 18 Pick Lists CLE1075 xls 3 Dec 02 SUPERIOR MANUFACTURING 7 56 AM Pick List CJ 10A 10 3 4 JAW SET ASSY SS PIN Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10014 JAW ROLLER each 1 2 10026 TONG JAW F CJ 10 ASSY S F 10 3 4 CASING TONG each 1 2 10027 10 3 4 DIE CLIP each M1 A 8 10035 01 JAW SPRING RETAINER POST 10 3 4 TONG each M1 B 2 1008 C SHCS 1 4 20 X 1 2 each 50 16 10131 S S JAW ROLLER PIN F 10 3 4 VARCO TONG each M10 A 2 3 Dec 02 SUPERIOR MANUFACTURING 7 56 AM Pick List CJ 10A 10 3 4 JAW SET ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10014 JAW ROLLER each M1 A 2 10026 TONG JAW F CJ 10 ASSY S 10 3 4 CASING TONG each M1 A 2 10027 10 3 4 DIE CLIP each M1 A 8 10031 JAW ROLLER PIN each M1 A 2 10035 01 JAW SPRING RETAINER POST 10 3 4 TONG M1 B 2 1008 C SHCS 1 4 20 X 1 2 each 50 16 S Apps Equip Manuals Spreadsheets Page 7 19 Pick Lists CLE1075 Jaws xls 3 Dec 02 7 56 AM SUPERIOR MANUFACTURING Pick List CJ LF 10A 10 3 4 LF JAW SET S S PIN Quantity to build 1 Pick Lists CLE1075 Jaws xls Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10014LF LOW FRICTION JAW ROLLER F CJ LF 10A 10 3 4 JAW ASSY each M1 A 2 10027 10 3 4
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72. 900L N d Nid ul 9 5 14 HOLON ZOONS Nid LIOS dvd INXA ATHIN3SSV SAMOA SNLLJIHS S8004 N d ATaN3ssv 14VHS amp 3LJIHS 15 92069 N d INING TAM NILJIHS LOOL N d 1882 LAN 8 1 12 Page 9 MOTOR SHAFT i SNAP RING 0150111 SEAL RETAINER 55088 POLYPAK Cp 12501437 O RING P N 2 150 i MOTOR SHAFT BEARING LT P N 0150710 SNAP RING S 1945 i COMPONENTS OF MOTOR 4B SUPERIOR MOTOR ASSEMBLY Manufacturing amp Hydraulics TRS OCTANE BATE pert hore BE USED DISCLOSED COPIED OR REPR REV LOG DATE HOUT THE EXPRESS WRITTEN CONSENT OFS SPRON REF S Equip Manuals Dwgs MANLEACH URING amp HYDRAULICS Motor Motor CLE5500 sht1 wpg Page9 13 SEAL RETAINER 55088 SNAP RING 0150111 D A Z SS Le SHAFT POLYPAK P N 12501437 KS Y SS MOTOR SHAFT BEARING N 0150710 RINEER MOTOR SNAP RING P N 1945
73. Ab SUPERIOR Manufacturing amp Hydraulics TECHNICAL MANUAL 10 3 4 CLINCHER REMOTE TONG AND 11 3 4 LOCKJAW BACKUP lt 22 TONG MODEL CLE1075 02 BACKUP MODEL BUCS1175 01 SUSPENSION SYSTEM CRSS10750 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 11 2002 www superior manf com Ab SUPERIOR ur Manufacturing amp Hydraulics TECHNICAL MANUAL 10 3 4 CLINCHER REMOTE TONG AND 11 3 4 LOCKJAW BACKUP COVERS TONG MODEL CLE1075 02 BACKUP MODEL BUCS1175 01 SUSPENSION SYSTEM CRSS10750 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Published 11 2002 Fax 337 837 8839 www superior manf com Copyright 2002 SUPERIOR Manufacturing amp Hydraulics Inc rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER LOCKJAW amp GRIT FACE are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications Thi
74. DENTIAL THS INFORMATION MAY NOT BE USED DISCL IN ANY OSED COPIED OR REV FORM WITHOUT LOG DATE LE EXPRESS WRITTEN CONSENT OF SUPERIOR MANLFACTURING amp HYDRAULICS REF S Equp Manuals Dwgs 3 4 FLAT WASHER PIN 2 an BRAKE REAR CLEVIS ASSEMBLY Page 9 25 BRAKE REAR CLEVIS PIN CLE1075 01 P N 10038 CLE1075 02 P N 10038 01 Welded to Bottom Tong Plate 7 16 14 NYLOCK NUT P N 292 BRAKE REAR CLEVIS CLE1075 01 P N 14060 1075 02 P N 14060 01 7 16 14 1 3 4 5 P N 1085 3 16 x 1 1 2 5 5 Ps COTTER PIN 9 m PIN 1252 Ab SUPERIOR 2525 06 Toste w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUNENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 20 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE ITHO EXPRESS Wi FORM W UTTHE 55 WRITTEN CONSENT OF SUPERIOR 5 ManualsiDwgsV MANUFACTURING amp HYDRAULICS CLE1075 Rear Clevis wpg 92 6 BALL JOINT END P N 2044 DOOR CYLINDER P N 2043 DOOR CYLINDER ASSEMBLY P N 10058 yL ke DOOR CYLINDER REAR MOUNT SUPERIOR w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS TH
75. E 8 or better DO NOT SUBSTITUTE lesser grades of fasteners fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations TONG AND BACKUP FASTENERS 1 4 20 NC pivot pin cylinder 10 ft lbs 3 8 16 lower gear housing cover remote pivot pin brake cylinder TONE load cell brackets clip bolts 9310 1 2 13 NC top secondary bearing cap remote pivot pin center bolt 93 ft Ibs motor mounts cage plate bolts 5 8 11 NC tong plates cam follower nuts bearing caps 180 ft Ibs 3 4 10 NC backup plates backup doors and center jaw 317 165 2 1 12 NF dumbell roller 11 2 12 NF idler shaft 1 200 ft Ibs 1 Coat with removable Loctite tighten until screw contacts bearing back off turn 2 Tighten until all slack is removed but dumbell roller is still free to rotate by hand LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHERQ recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup
76. E PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 11 20 02 REV LOG DATE Manuals Dugs REF SAEQu CLE1 Eas Cylnder wpg PINION GEAR ASSEMBLY IDLER ASSEMBLY 03 17 03 DATE 5 5 REF 5 Manuals Dwgs CLE1075 02 Bottom View rev1 wpg LOG ASSEMBLY 318 837 8847 09 ns gt z x S dg die 285 s 5 Dc gt gt 2 m f 5 LLI 1 2 lt a 3552 55 28 52 e FTSE 52 mna I Lui uE 2 s Fa 8500 45 85 OF BERBER FQ gt l m LLI gt 2216 3 xp LLI sia gt i T 246 5 53 w 92 2 85 2 S za gt NI WAG g 220 25 0 546 5 Page 9 27 EJENG70L3 TO SOMMVYGAH 9 NIANLIVANNYN sBuqusienueyy 33s HORNS JO IN3SNOO 3H LLYOH TI 5 ANY 8 HO G3dO9 C390 2SI LON alva 901 f IVLIN3OI NOO CISSCISNOO SI ONY SOLTIVHOAH PONTLOV ANVN MORBIS SI INSAROOQ SHL Vvc00l ON A THIN3SSV
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78. L Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipmen
79. LIP 11 3 4 BUCKING UNIT 16 4554 3 8 CHECK VALVE FLUID CONTROLS 3C12 3 3 J91A each M17 E CM7654 PSI REDUCING VALVE SUN 3 8 PORTS 18 MA10 ACNC 04 2 CAM OPERATED VALVE 53 SHC1175 CYLINDER ASSEMBLY PICKLIST each SMH1501 S 3 875 X 3 25 X 11 5 COMPRESSION SPRING each S Apps Equip Manuals Spreadsheets Page 7 25 Pick Lists BUCS1175 xls 6 Nov 02 2 33 PM Part Number 1384 BUCS11001 S1 BUCST7603 S5 13 Nov 02 1 20 PM Part Number 1384 BUCS11020 S1 BUCST7603 S5 SUPERIOR MANUFACTURING Pick List BUCS11001 TOP PLATE WELDMENT Quantity to build 1 Bin Quantity Quantity Description U M Location to Pull Pulled 1 HALF COUPLING 3000 PSI each S3 D 2 TOP PLATE FOR 11 3 4 LOCKJAW BACKUP each M10 A 1 DUBBLER F LOCKJAW BACKUP each M15 E 2 SUPERIOR MANUFACTURING Pick List BUCS11020 BOTTOM PLATE WELDMENT Quantity to build 1 Bin Quantity Quantity Description U M Location to Pull Pulled 1 HALF COUPLING 3000 PSI each S3 D 2 BOTTOM PLATE FOR 11 3 4 LOCKJAW BACKUP each M10 A 1 DUBBLER F LOCKJAW BACKUP each M15 E 2 S Apps Equip Manuals Spreadsheets Pick Lists BUCS1175 xls Page 7 26 13 Nov 02 1 31 PM SUPERIOR MANUFACTURING Pick List BUCS1176 INSIDE DOOR ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00 0 51176 PICKLIST FOR BUCS1176 REV DATE 11 13 02 each
80. Lists CLE1075 Jaws xls Page 7 22 17 Mar 03 SUPERIOR MANUFACTURING 4 02 PM Pick List BUCS1175 01 11 3 4 LOCKJAW BACKUP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00BUCS117501 PICKLIST FOR BUCS1175 01 FOR CASING SUSPENSION SYSTEM REV DATE 03 17 03 each 1 1001 ZERT 1 8 each 50 8 1040 A SHCS 3 8 16 X 3 4 each 50 4 1041 SHCS 3 8 16 X 1 each 50 12 1170 A HI COLLAR LOCKWASHER 3 4 each 52 2 1171 LOCKWASHER 3 4 GR8 each 52 58 1174 HHCS 3 4 10 X 2 1 4 GR8 each 52 28 1176 HHCS 3 4 10 X 3 GR8 each 52 24 1176 A NUT COARSE 3 4 GR8 each 52 6 1178 A SHCS 3 4 10 X 6 1 2 each 52 6 1184 SHCS 3 4 10 X 8 1 2 GR8 each 52 6 1219 JAM NUT 1 1 4 12 each 52 3 1223 LOCKWASHER 1 1 2 each 52 1 1224 B NYLOCK NUT 1 8 each 52 8 1252 COTTER PIN 3 16 X 1 1 2 SS each 53 4 1264 HHCS 1 8 X 2 1 2 GR8 each 53 8 1370 1 UNION 30002 each S3 C 2 1377 THRDED COUPLING 3 4 3000PSI each S3 D 1 1579 B VENT 1 8 NPT HUBER P N MV001A each S4 E 1 1607 FLUSH PLUG 1 8 NPT each S4 G 4 1611 FLUSH PLUG 1 MNPT each S4 G 4 1650 GAUGE 0 3000 BAC 3M 25 each S5 A 1 1800 PARKER FLOW CONTROL F600 each S5 C 1 32DU24 GARLOCK BUSHING 32DU24 2 ID X 1 1 2 each S2 G 8 40028 PROTECTOR SLEEVE F DOOR SWITCHES SLV 1000 01 each M3 B 1 S Apps Equip Manuals Spreadsheets Page 7 23 Pick Lists BUCS1175 xls 17 Mar 03 SUPERIOR MANUFACTURING 4 02 PM Pick List BUCS1175 01 11 3 4 LOCKJAW BACK
81. MFG 13 E BUCS11019 SPRING SPACER each BUCS2145 PIVOT PIN F 21 LJ BACKUP each M13 F BUCS2193 EXT SPIROLOX RST 200 each MFG 14 A BUCST7615 PIVOT PIN SPACER F 7 5 8 LJ B U TENSION STYL each MFG 15 E BUCST7617 DOOR ROLLER PIN FOR 7 5 8 LJ BUC TENSION ST each MFG 15 E CLE18527 LEFT HAND TORSION SPRING F CLE185 UNIT 3 8 W x 2 1 2 I D x 5 COILS each MFG 16 B CLEBU1121 DIE ADAPTOR RETAINER CLIP F 11 3 4 BUCKING UNIT each MFG 16 B S Apps Equip Manuals Spreadsheets Page 7 28 Pick Lists BUCS1175 xls 22 Nov 02 12 38 PM Part Number 00SHC1175 1005 S 1015 A 1223 A ASAP1175 SHC1101 SHC1102 SHC1176 SHC6002 SHC6003 SHC6004 11 Nov 02 12 59 PM Part Number 1383 BUCS2116 SHC6001 S1 SHC6001 S2 SUPERIOR MANUFACTURING Description PICKLIST FOR SHC1175 REV DATE 11 22 02 1 4 20 X 3 4 SET SCREW SH SET SCREW 1 4 20 X 1 2 SOC HD W NYLON PLUG PELLET STOVER LOCK NUT 2 12 ALL METAL SEAL KIT F BUCS1175 amp BUCS21 CYLINDER ROD CYLINDER BARREL WELDMENT PICKLIST CYLINDER STOP PISTON GLAND CYLINDER GLAND RETAINER SUPERIOR MANUFACTURING SHC1102 CYLINDER BARREL WELDMENT Description 3 4 HALF COUPLING 3000 PSI CYLINDER CLEVIS F 21 LOCKJAW BACKUP CYLINDER BARREL CYLINDER BARREL END CAP Pick List SHC1175 CYLINDER ASSEMBLY Quantity to build 1 U M each each each each each each each each each each each Bin Lo
82. N Hed ON Hed 40 mef punoje mef s uauoduioo eyed 1940 epino ddn piepue s GM3HONITO de 12 dins uonduos p dnyoeq Buo 9 sejnqny yun ou Said aNnosv dV3NM SYALdVAGV 8 SA V 0 weng 01319 sSma sienuew dinb3avs 43H 901 MH 0 0 cL 9 ONENLOVANNVYW 54 INSSNOON3LLEIAASS3HdX3 IHL LNOHLIM WeOs ANY NI HO 031802 q3SO102SIq Q3Sh 38 LON AVW SIHL WILNAGISNOD Q333GISNOO SI ONINLOVANNVW YOMAadNS JO ALYAdOUd SI SIHL 1188 28 812 8 904 v1 quvssnoug l1SV3 06 5227 Sunnpesmuen lie YOL ON A18W3SSY v OL 9010 ON A18W3SSY v OL doniddns Wy SS HUM A18W3SSV 135 13S qatuinoat 2 A18NW3SSV MVP 9NOL v OF doa r 12001 N d ala VLOOL LELOL N d 55 92001 N d 600 9NOL H3TIOH 2 L0 6 00L N d 8 1604 1 9 800 Nid SOHH X OZ A 18IW3SSV 135 dV 1Tn93d Page 3 7 Bdw 41 rO
83. N d INOS qoatu N d L 6S6 911201 alqenoway sn RR TON m rm 7 91201 s 27 ALO sn yz0rSOn8 yz0rSOn8 N d m ONIMdS 3TIIAT38 ONIMdS 3TIIAT38 Sedi EAS 8090 OM SIA319 Gow N d 6601 N d 5090 2 5810 004 S IIV13G 335 qoatu YOOL N d 1437 AAG 902 H3 LLOO S S ub X 8 4 4702 N d 5 31709 LON 31V ld SNOI dOL 01 I330VH8 ONILNNOW NOLLVH3N39 15 qoatu LSLL H3HSV 8 6 i go3u 2 LOZ N d SOHH V V X 1 8 9 8900 149 OLNV 4 1I33MOV8 ONILNNOW g 9cL YALLOO S S ub X 8 1 M 17001 Page 9 15 SOMNVYCAH 9 1 SEMISI ava 901 ETE WOIdAL SALW Id WOLLO 9 dOL a 55 YSAMOTIOS INVO 8L60 55 aoldadns qi 1SV306 ANH 02 896 N d 5 L SO MAMOTIOS WYO Zl 40 dos 02 LZZ X3H 81 8 5 ZSLL M3HSVNWOO 8 6 Page 9 16 Bdw dol 2 20 5 0 310 s6ma sienuew dinbayvs 33H 901
84. OG 1N3IN32 V 1d3H 100 si l uueIp 1 10 su sul ZIL 91 6 8 9 9L EL csseuxoiui 59215 4eidepe lt 124900 8 4 mel 15908 19910 40 Jequinu S3Id TIVL3AOd HLIM SYALdVaV SMVF og ae S 0 90 L PIO 5 0 OOHVA Spxejepdn 2002 LL OL Joy gu eu posssz9zona eu 6190 2 4 YAHONITO S X 8 S Z Buildnoo z L 9 91p dnxoeq uoee 6v eu eu 99752 89 eu Jejdepe p ullds 8 6 X L Jejdepe dmioeq uoee 8v eu eu 00270027018 eu punoJe YSHONITD 27 2 1 Jeingn dnyoeq uoee 1 gu eu 00SrS LLV8O Jejdepe p ullds z L y X v L L Jejdepe dmyoeq uoee eu eu 009901519 eu punoje desm uogou4 MO YAHONITD Z L X OF Jeingny yore 2 Sy Gv0 9Z001SSHO Sv0 SC00LSSHO eu eu VOL J4T TO eu 195 mef Duo peurids OL sod jo 195 L trr gu gu E9sssz9zong gu Bido
85. OG SIHL 298 268 816 81502 V1 QHvSShOMd 1SV3 06 5227 3 SUlUNpeynueWw doniidns 00070 SNOISN3MIG r 01 000 000 009 15 yoe se GZ ZE SLE SE Page 2 7 REFER TO VARCO HYDRAULIC SCHEMATIC 2 8 STRAIGHT TOOTH CLINCHER DIES Many CLINCHER Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts AKA Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT FACE Dies and Aluminum Dies The drawings in this section describe the jaw and adapter systems In addition to the appropriate jaws die adapters and dies required for a specific tubular OD a set of upper and lower guide plates will be needed to fully utilize the hands off stabbing capabilities of the VARCO Casing Roughneck System These plates and their part numbers are also described in this section of the manual 222 O lt 9 9 EP 2 2 5 5 lt lt lt 5 9 7 Lj Note Diamond Tooth Dies a
86. OS WYO 9 40001S S82 N d 0044 2 IN31SAS NOISN3dSnS AI8W3SSV ONINdS 39HV 1 A18N3SSV ONINdS TIVNS Page 11 4 Bdw ai Buuds 01 5549 SOMINVYCAH 9 9NIJLOV3rINVW dinb3ys 434 YOMAdNS JO 1N3SNOO NILL YM SS3HdX3 IHL 1nOHIIA WHO4 HO Q3idOO d3sO12SiIq Q3Sf 38 LON AV 901 A3H NoILVWdO4 NI SIHL IVIINSOLINOO G3H30ISNOO SI 6 20 02 21 B O NYNLOYANNYN YO HIANS 40 IHL SILNSWN90G SIHL 1188 128 818 Suiunpejnuca WASSV 5 35uV1l iva dWONRIdnSs Wy uono s ui s inp 5oid uonej eisu 9 Huds ees ji seunfur osneo 8101s ued 6 jdd 1 G gt MAIA ACIS 91 91 6 8E 268v 0 Seis ONG XXS 0001SS42 PENTAN Bujuds 26120 LAN SN 8 1 O 9C12S3 n8 N d DNINdS 39997 3AV3HS 30491 91 5 82 QO 6
87. OUSING COVER each 1 10012 01 TONG DOOR ASSY F CLE1075 02 REMOTE TONG each 1 10017 03 BRAKE HUB FOR 10 3 4 TONG NEW STYLE each 1 1002 ZERT 90 DEG 1 8 NPT each 50 2 10020 BRAKE CYLINDER BASE PLATE each 2 10021 01 BRAKE ARM 10 3 4 TONG 1 2 10022 BEARING RETAINER each M1 A 1 10023 01 CAGE PLATE SPACER each 4 10024A BRAKE BAND ASSEMBLY NEW STYLE 10 3 4 TONG PICK LIST each 1 10035 01 JAW SPRING RETAINER POST 10 3 4 TONG M1 B 2 10038 01 BRAKE REAR CLEVIS PIN each 1 1004 DRIVE ZERT 3 16 each 50 14 10041 CLEVIS PIN CLP 172S each M1 B 5 10043 COTTER PIN 5 32 X 1 1 2 SS each M1 B 6 10044 CYLINDER PLATE SPACER each M1 B 2 S Apps Equip Manuals Spreadsheets Page7 5 Pick Lists CLE1075 xls 23 Apr 03 12 55 PM Part Number 10048 10049 10050 10051 10053 10057 10058 10059L 10059R 1006 10063 10064 10078 1008 B2 10080 10081 10085 10086 10095 SUPERIOR MANUFACTURING CLE1075 02 10 3 4 REMOTE CASING TONG Description BRAKE ARM SHAFT WINITRIDE FINSH F CLE1075 02 PIVOT PIN W NITRIDE FINISH F CLE1075 02 LOCKING PIN W NITRIDE FINSH F CLE1075 02 REV PIN BRACKET ASSY F CLE1075 02 REMOTE TONG AUTOSHIFT REAR MTNG BRKT F CLE1075 02 REMOTE TONG REAR DUMBELL SHAFT F CLE1075 02 REMOTE TONG DOOR CYL REAR MOUNT FICLE1075 02 PICKLIST LEFT LOAD CELL BRACKET PICK LIST RIGHT LOAD CELL BRACKET PICK LIST ROLL PIN 3 16 X
88. OVADNVIN sSma sienue dnbays J3s4 YOMAdNS JO INASNOO N3LLEMSS3YdXS SHL_LAOHLIM HO 5 NI HO G3idOO 38010610 Q3Sfi 38 LON 901 f A3H WILNSGIJNOO SI 50 7 PONTINLOVIANWW HORIS 40 IHL SILNSWN9OG SIHL PTL A18NW3SSV 3ALV1d 39VO SLOWSY v1 Gass 012 1405 HOV3 JO LOLL LON 61 1 10 2001 N d 5 3IV Id 39vO 61001 Nid HSINIJ LIN AA Nid LOAld p V LLL SOHH g L 6X ATHN3SSV Nid LOAld ALOWSY 2200 5540 1399 31V Id 39vO Page 9 19 Bdw A91 JOA Id B OWSY 120 S 0L3 TO 910 SONN YAG AH 9 sSmaisienuew dinbavs 43H JO INSSNOO MSSIY dX HL LOOHLIM WHOS ANY NI d3 0N QOHd3H YO G3IdO9 O3S0 10610 38 LON alva 901 f A3H NouwWsO NISHL IVLINJOLJNOO O3330ISNO2 SI SOFI VHOAH L ONTUNLOVINNW SO 40 ALNSdOUd IHL SI IN3INnoOQ SIHL 299 268 812 Sutunpejnuca dil A18N3issV Nid LOAId 3JLOIN3H ses IOlIiadns Q 3111901 a318VAOW3 ISN pem i qoatu 101 SOHS ul X 91 8 2 OL N d SOHH ub b 9 8 6 221 SOHH ZX L Z L
89. PERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 8 1 ACCESSORIES AND OPTIONS Hydraulically Operated Cage Plate Brake System This system replaces the springs used to energize the cage plate brake band When the tong motor is activated hydraulic pressure is directed through a pressure reducing valve set at 250 to 300 psi This low pressure fluid is then directed through a directional control valve system and on to a pair of hydraulic cylinders connected to the brake band This pressure creates the brake band resistance required to cause the relative rotation between the cage plate assembly and the ring gear required to activate the jaws At high torques when the motor pressure exceeds approximately 2000 psi the directional control valve shifts to shut off hydraulic fluid into the brake cylinder Pressure contained within the cylinders is allowed to bleed off through a fixed orifice to a level equivalent to system back pressure Relieving this pressure reduces brake friction at a time when it is not required because the jaws have already been actuated thus increasing overall tong efficiency If brake performance appears to be less than required pressure can be increased by adjusting the regulator stem on the pressure reducing valve We do not recommend that brake system pressure be allowed to exceed 500 psi as shown on pressure gauge attached to the directional control va
90. PN 2080 and 42 Belville Springs PN BUCS4024 into Spring Housing Assembly d Install 1 2 Rod Wiper PN 959 1 in Front End Cap PN 2081 and install onto Spring Housing Assembly e Clamp Rod Boot PN 14018 onto Auto Shift Cylinder PN 2047 Install the other end of Rod Boot into Rear End Cap PN 2082 using removable Loctite Clamp Rod Boot onto Rear End Cap f Install Rod Clevis PN 1099 onto Piston Rod PN 2080 using removable Loctite SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 4 4 29 30 31 32 33 34 g h D ASSEMBLY INSTRUCTIONS Install Rear Mounting Bracket PN 10053 onto Top Tong Plate Assembly using 2 5 8 11 x 2 1 4 HHCS PN 201 with 2 5 8 Lockwashers PN 1151 Install Auto Shift Cylinder PN 2047 onto Rear Mounting Bracket PN 10053 using a Clevis Pin PN 10041 and 1 8 x 1 S S Cotter Pin PN 1252B Install Shifter Shaft Assembly PN 10085 onto Rod Clevis PN 1099 using a Clevis Pin PN 10041 and 1 8 x 1 S S Cotter Pin PN 1252B Install 20 1 1 2 Cam Follower PN 1968 in Top Tong Plate using 20 5 8 Hi Collar Lockwasher PN 1152 with 20 5 8 18 Hex Nut PN 271 Install 20 1 1 2 Cam Follower PN 1968 in Bottom Tong Plate using 20 5 8 Hi Collar Lockwasher PN 1152 with 20 5 8 18 Hex Nut PN 271 Cage Plate Assemblies a b c d e Install brake drum on top cage plate using 12 1 2 13 x 1 1
91. PN 76049 b Install 2 internal snap ring PN 1926 in idler gear PN 76049 c Press idler gear assembly onto outboard idler shaft PN 76050 01 d Install large end of shaft assembly and idler gear into bottom tong plate with 1 1 2 12 nut PN 1222 and 1 1 2 lockwasher PN 1223 f Install 1 8 NPT zert PN 1001 at end of idler shaft PN 76050 01 Install ring gear PN 10009 into tong body making sure teeth in idler gears PN 76049 align with teeth in ring gear Install 14 dumbell roller assemblies around ring gear PN 10009 making sure holes in dumbell roller assemblies match up to holes in bottom tong plate PN10001 01 Hint Temporarily install dumbbell roller shafts thru dumbbell roller assembly and bottom tong plate to control position Note Newer tongs utilize different pinion and low pinion gears These gears are NOT inter 13 14 15 16 17 changeable must used sets STANDARD ALTERNATE OLD P N OLD P N Pinion Gear 55038 01 55038 01 73038 NEW P N Low Pinion Gear 55047 55047BJ 55161BJ Pinion Bearing Bushing 55047 1 55047 1 14049 Secondary Input Gear 55048 55048BJ 55048BJ Pinion Gear Assembly a Press pinion gear PN 55038 01 into bottom pinion bearing cap PN 55036 with bearing PN 1902 that is bolted to bottom tong plate PN 10001 01 b Install low pinion gear PN 55047 onto pinion gear PN55038 01 c Install bearing PN 1902 onto pinion gear PN 55038 01 and add pin
92. POLYPACK PIN 12501437 MOTOR SHAFT SEAL RETAINER O RING P N 55088 P N 2 150 SNAP RING P N 0150111 MOTOR SHAFT BEARING P N 0150710 d SNAP RING P N 1945 S W OUT WIPER RING 4225 HWY 90 EAST MOTOR ASSEMBLY SUPERIOR 0 M Manufacturing 6 Hydraulics 318 837 8847 FOR CLARITY PURPOSE ONLY morava naen 090302 NOT TO SCALE Page 9 14 DATE REF S Equip Manuals Dwgs CLE5500 sht2 rev1wpg eyouresz0 5 0L310 s6mq sjenuey dnbays 338 901 ZO 9C LL 8 ONENLOVANNW YORMAdNS JO LNASNOO NALLY M SS3HdX3 IHL LOOHLIM WHOS NI G30N GOHd3MH HO 031902 035010510 qasn 38 LON AVIN NOLVWHYOGSNI SIHL IVLLN3GIJNOO Q3H3GISNOO SI ANY 59 9 ONTENLOVANNVW YOMAdNS dO ALH3dOMHd SI SIHL 1188 28 812 8 904 v1 quvssnoug l1SV3 06 5227 s ijneupAg 3 uranj ejnuelug dA dONRIddns Wy 9800 AI8W3SSV 5 N3ldlHS 17001 55 5 ALOWSAY 4702 N d doau 0802 N d YOOL N d NOLSId 6 02 N d _ 1882 INYA 91 ONISNOH 9NIHdS 2902 N d L80Z
93. RED CONFIDENTIAL THS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE1075 Secondary Gear wog Page 9 10 COVER PLATE OR103 ENCODER IS REMOVED i 1 4 20 x 3 4 SHCS P N 215 ENCODER ADAPTOR pou ENCODER MOUNTING SCREWS Supplied by Customer i ENCODER ADAPTOR CLAMP 1 4 HIGH COLLAR P N OR101 i LOCKWASHER 2 REQD P N 1008 B1 6 REQD OF EACH ENCODER OUFLING 10 32 x 1 4 SET SCREW P N OR102 EUN i ENCODER ADAPTOR 3 8 16 x 3 4 SHCS BASE PLATE P N 1040 A P N OR100 2 REQD SECONDARY BEARING CAP 1 2 LOCKWASHER PIN 55143 PIN 1103 3 REQD OF EACH LOW GEAR HOUSING COVER PIN 10011 TOP ENCODER ASSEMBLY ENCODER ASSEMBLY NO OR1000 i BOTTOM RETAINER BEARING CAP 55041 Aaa as sd ENCODER ADAPTER A EcL P N CRSS10031 W ENCODER MOUNT SCREWS amp LOCKWASHERS Provider by Customer O RING SEAL ENCOUDER amp P N 2 234 MOUNTING SCREWS BOTTOM RETAINER Provided by Customer BEARING CAP P N 55041 BEARING P N 1903 m ENCODER COUPLING SSS P N OR102 ENCODER ADAPTER P N CRSS10031 5 8 11 x 1 1 4 SHCS P N 256 2 REQD 10 32 x 1 4 SET SCREW P N 1034 O RING SEAL P N 2 153
94. REMOTE PIVOT PIN ASSEMBLY enel oti eee tote 9 20 PIVOT PIN CYLINDER ASSEMBLY 9 2 REMOTE TONG DOOR ASSEMBLY d teet iei estet 9 22 BRAKE CYLINDER ASSEMBLY EHE ene ee Hae ds iine 9 23 BRAKE ARM ASSEMBLY cesset tote datae 9 24 BRAKE REAR CLEVIS ASSEMBL Y 9 25 DOOR CYLINDER ASSEMBLY 9 26 BOTTOM VIEW 2A SSEMB do eo er 9 27 BRAKE BAND ASSEMBLY Assy No 10024 0 9 28 LEFT LOAD CELL BRACKET Assy No 1005901 9 29 RIGHT LOAD CELL BRACKET Assy 100598 9 30 SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 03 03 Page 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 03 03 Page 9 2 Assy do 1120 6201 370 9 dinbavs 43H YORSANS JO IN3SNOO 553 3 IHL LNOHLIM IO ANY 9 138012610 38 LON AV 901 AJM IVILNSOIINOO G3Y3CISNOO SI 6 0 81 0 L
95. ROD CLEVIS RC 0605 each 51 1 1101 NUT 1 2 13 GR8 each 51 14 1102 FLATWASHER 1 2 GR8 each 51 2 1103 LOCKWASHER 1 2 GR8 each 51 33 1106 A SHCS 1 2 13 X 1 1 2 each 51 13 1110 HHCS 1 2 13 X 1 GR8 each 51 17 1111 HHCS 1 2 13 X 1 1 4 GR8 each 51 4 1112 HHCS 1 2 13 X 1 1 2 GR8 each 51 24 1117 HHCS 1 2 13 X 9 1 2 GR8 each 51 4 1129 HHCS 1 2 13 X 2 1 2 SS 316 each 2 1131 NUT 1 2 13 SS 316 each 2 S Apps Equip Manuals Spreadsheets Page 7 7 Pick Lists CLE1075 xls 23 Apr 03 SUPERIOR MANUFACTURING 12 55 PM Pick List CLE1075 02 10 3 4 REMOTE CASING TONG Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1150 JAM NUT 5 8 18 each 51 40 1151 5 8 LOCKWASHER GRADE 8 each 51 58 1152 HI COLLAR LOCKWASHER 5 8 each 51 40 1153 SHCS 5 8 11 X 1 each 51 6 1156 HHCS 5 8 11 X 1 1 4 GR8 each 51 8 1158 HHCS 5 8 11 X 1 3 4 GR8 each 51 48 1173 HHCS 3 4 10 X 1 3 4 GR8 each 52 2 1176 HHCS 3 4 10 X 3 GR8 each 52 2 1211 HHCS 1 8 X 8 GR8 each 52 2 1213 NYLOCK NUT LOW PRO 1 12 NF each 52 26 1222 NUT 1 1 2 12 IDLER GEAR each 52 7 1223 LOCKWASHER 1 1 2 52 7 1233 ALLEN NUT 3 4 10 each 53 8 12501437 POLYPACK 1 8 CROSS SECTION 17 16 X 1 11 16 X 1 8 each 1 1 1252 COTTER PIN 3 16 X 1 1 2 SS each 53 5 1252B COTTER PIN 1 8 X 1 SS each 53 2 12DU12 3 4 X 3 4 DU BEARING each S2 F 1 1311 SPRING PLUNGER each 54 2 13606 REVERSING PIN CYLINDER 1 1 2 B 2 5 W 5 8 R
96. STAINLESS ROD each M1 C 2 14005 LOW GEAR HOUSING WELDMENT PICKLIST each 1 14018 ROD BOOTS F CYLINDER H 1 1 2AO2 3 1 P1 W THIN BAND 1 4 each M1 C 4 14049 PINION BEARING BUSHING F 14 TONG each M1 D 1 14053 GARLOCK BUSHING 18DU12 1 1 8 X 3 4 each S2 F 2 SMApps Equip Manuals Spreadsheets Page 7 8 Pick Lists CLE1075 xls 23 Apr 03 SUPERIOR MANUFACTURING 12 55 PM Pick List CLE1075 02 10 3 4 REMOTE CASING TONG Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 14054 GARLOCK BUSHING 08DU12 1 2 ID X 3 4 each S2 F 2 14060 01 BRAKE BAND CLEVIS F 10 3 4 TONG W 10024A BRAKE BAND each 1 14061 REAR BRAKE CLEVIS PIN REID CLP 168S each M1 E 6 14070 DUMBELL ROLLER SEAL ASSEMBLY PICKLIST each 28 144 HHCS 3 8 16 X 2 1 2 GR8 each 57 2 147 HHCS 3 8 16 X 3 1 2 GR8 each 57 2 1607 FLUSH PLUG 1 8 each S4 G 1 1608 HEX PLUG O RING 3 8 each S4 G 1 1609 FLUSH PLUG 3 8 NPT each S4 G 4 1610 FLUSH PLUG 3 4 each S4 G 1 1611 FLUSH PLUG 1 MNPT each S4 G 1 173 HHCS 1 2 13 X 2 1 4 GR8 each 57 1 175 HHCS 1 2 13 X 2 3 4 GR8 each 57 1 1900 BEARING 5308 MZZG each S5 D 1 1901 BEARING 306 SZZ each S5 D 2 1902 BEARING MRC5308MZZ each S5 D 2 1903 BEARING 306 SZZC each S5 D 1 1905 CLINCHER IDLER BEARING X tra Heavy Duty Sealed type MODIFIED MU5212TM BEARING each S5 D 4 1908 BEARING MRC5208MZZ each S5 D 1 1909 FAF9105KDD BEARING each S5 D 2 1910B TAPERED BEARING
97. SUSPENSION FRAME 2 1 40 HANDLE LENGTH IOP VIEW 50 52 OVERALL WIDTH FRONT VIEW 4 86 3 OVERALL HEIGHT YP j 80 5 84 5 19 9X9 9709 990 9 _ _ 76 4 OVERALL LENGTH SIDE VIEW SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 DIMENSIONAL VIEWS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 11 26 02 REV LOG DATE REF Manuals Dwgs CRSS10750 Dimension Views wpg Page2 2 GENERAL DESCRIPTION and APPLICATION The CLINCHER products described in this manual and used in connection with Varco Casing Roughneck System VCRS to allow Hands Off stabbing make up or break out of casing tubing or drill pipe Produ
98. TIMK 30206 92KA1 each S5 E 28 1926 SNAP RING INT RR 433 SPIROL LOC each S5 E 8 1946 SNAP RING EXT 237 each S5 F 1 S Apps Equip Manuals Spreadsheets Page 7 9 Pick Lists CLE1075 xls 23 Apr 03 12 55 PM Part Number 1949 1950 1954 1954 A 1959 1968 2 153 2 234 20015 2008 201 2019 2021 2025 204 2040 2043 2044 2047 2058 SUPERIOR MANUFACTURING Pick List CLE1075 02 10 3 4 REMOTE CASING TONG Quantity to build 1 Description SNAP RING INT N5000 187 SNAP RING EXT N5100 100 SNAP RING INT RR 314 INNER RACE NOLAN R 1916 BEARING MRC5203 SBZZ FOLLOWER CF 1 1 2 SB W NEEDLE BEARING O RING 3 1 2 ID X 3 11 16 OD 3 32 WIDTH O RING 3 ID X 3 1 4 OD 1 8 WIDTH DOOR SWITCH BASE PLATE 10 3 4 amp 20 TONG ROD CLEVIS MOD VERSION LYNAIR RC 0605 PT 1099 HHCS 5 8 11 X 2 1 4 GR8 SLH 1 1 2 A02 3 1 P24P5 CYL BRAKE CYL S S ROD MODIFY TANGS GARLOCK BUSHING 24DU16 1 1 2 ID X 1 DOOR BUSHING TONG DOOR THRUST SPACER HHCS 5 8 11 X 3 GR8 TONG DOOR BUSHING F 20 CASING TONG DOOR CYLINDER LYNAIR LH 1 1 2 BO2 4 1 2 1 P4 ST STL ROD BALL JOINT ROD END RIGHT HAND THREADS AUTO SHIFT CYL LH 11 2 BO2 2 1 P1 LYNAIR W STAINLESS ROD U M each each each each each each each each each each each each each each each each each each each LOCKING PIN BASE PLATE WELDM F 20 CASING TONG PICKLIST
99. Testing the function of the backup without the proper size dies installed and or without the proper sized mandrel in place you risk serious damage to the backup cylinder L After power unit has reached operating R P M and temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup Recommended operating pressure of 2 500 psi Backup pressure gauge should match system operating pressure After release of control valve you may experience a slight drop in backup pressure up to 300 psi this is normal If backup pressure drops more than 300 psi within 2 minutes you may be experiencing a hydraulic leak M While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks If you see no visible external leaks and your backup is still losing pressure there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston It is recommended that the backup be returned to the manufacturer for repair N If at this time your backup is functioning correctly open and close unit several times to insure consistent operation O With the proper dies installed in the tong and backup and test mandrel locked in the backup place reversing pin into the make up position set tong into low gear and operate tong t
100. UP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled BUC5524 PILOT OPER CHK VALVE STEEL 5000 PSI each M12 C 1 BUCS11001 TOP PLATE WELDMENT FOR 11 3 4 LOCKJAW BACKUP PICKLIST each 1 BUCS11002 REAR JAW GUIDE F 11 3 4 LOCKJAW BACKUP each 4 BUCS11003 CYLINDER BRACKET WELD PICK LIST each 1 BUCS11006 TOP PLATE F CENTER JAW F 11 3 4 LOCKJAW BACKUP each 1 BUCS11007 BOTTOM PLATE F CENTER JAW F 11 3 4 LOCKJAW BACKUP each 1 BUCS11010 BOTTOM PROTECTOR RING each M13 E 2 BUCS11015 SPRING RETAINER BRACKET each 2 BUCS11018 WEDGE PLATE WELDMENT PICKLIST each 1 BUCS11020 BOTTOM PLATE WELDMENT FOR 11 3 4 LOCKJAW BACKUP PICKLIST each 1 BUCS11021 CENTER JAW INSERT F 11 3 4 LOCKJAW BACKUPS each 1 BUCS1176 INSIDE DOOR ASSEMBLY F BUCS1175 01 LJ BACKUP PICKLIST each 1 BUCS1177 OUTSIDE DOOR ASSEMBLY F BUCS1175 01 LJ BACKUP PICKLIST each 1 BUCS2140 HHCS 1 1 2 6 X 5 GR8 each M13 F 1 BUCS2141 1 1 2 6 NUT each M13 F 1 BUCS8606 COLUMN F BUCS8625 each M15 B 18 BUCST1510 REAR JAW PLATE SPACER each M15 C 6 BUCST1520 ROD EYE PIN each M15 D 1 BUCST7623 1 2 NPT BULKHEAD CONNECTOR each M15 E 3 SMApps Equip Manuals Spreadsheets Page 7 24 Pick Lists BUCS1175 xls 17 Mar 03 4 02 PM SUPERIOR MANUFACTURING Pick List BUCS1175 01 11 3 4 LOCKJAW BACKUP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled CLEBU1121 DIE ADAPTOR RETAINER C
101. VW IO NI SHL IVLINSCIANOO 959019300 SI ONY 5 200271 YOREIANS ALLOY SHL SI IN3AnOOG SIHL 1 88 8 816 8190 V1 Guvssnosa las CGOMSAdNS 1 woyog 10 61001 N d CN 14 6 ONLLNNOW SONT TAO 0 00L 3SV8 2801 5 A 18IN3SSV H3QNI1AO 351IVH8 L bw 92921 N d S S ub x 8 L 8002 N d IR SIATIO 7001 N d Nid SI H TO 6102 004 S S TIOO 8 SOHS ul X 9L 8 Nid 1L1OO S SZLLX VE Page 9 23 0 gt a ALUM WASHER PIN 41037 c 3 16 x 1 1 2 S S COTTER PIN PIN 1252 BRAKE ARM ASSEMBLY Page 9 24 B c 118 NPT ZERT P N 1001 BRAKE ARM DUMBELL SHAFT P N 10018 01 OPTIONAL S S SHAFT P N 10048 M 4 8 NPTZERT P N 1001 1 1 8 x 34 GARLOCK BUSHING P N 14053 Pressed into hole 1 2 x 3 4 GARLOCK BUSHING P N 14054 Pressed into hole TE Not read on older models 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 Ad SUPERIOR _ w Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 20 02 HYDRAULICS AND IS CONSIDERED CONFI
102. WITHOUT TOP PLATE aseo cbr oaa iate 10 4 CYLINDER ASSEMBLY Assy No SHC1175 eee 10 5 CENTER JAW ASSEMBLY a a ta demie bii dedii 10 6 INSIDE DOOR ASSEMBLY Assy No BUCSI176 eene 10 7 OUTSIDE DOOR ASSEMBLY Assy BUCSI177 es 10 8 SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 10 1 SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 10 2 song SOrInvelaAH 8 dinbavs 43 JO N3LL HA SS3HdX3 LNOHLIM WHO ANY 138010510 4361 38 LON Av 901 f AH NouyWsO NISILL G3S3OISNOO SI ANY 0 81 60 9 N Hf LOV IQNVW SO HAANS JO ALYSdOd IHL SILNAWNOOG SIHL ee d xX9V8 wu MVP201 vIe LL wn reU 81 9 LLSOn8 N d 9098S2n8 N d ATaWassv NINQT1OO HOOG 3GISNI INO LLOS 8 dOL IWOIdAL LZLLLSONG Nid HOV3 dO doa 8 5 HOOG 3dIs1nO H3HSVNOO1 7 6 QZLL SOHH X OL v e gt 6 WOLLOd 8 dO1 IWOldAL WOLLOG dOL 1VOIdA L HOV3 dO doa 71 5 VLLL SOHH
103. YE CLINCHER PLATE LARGE FRONT SIDE F MID BODY REAR SIDE F MID BODY REAR RADIUS F MID BODY REAR F MID BODY Pick List 10010 MID BODY F 10 3 4 TONG Quantity to build 1 U M each each each each each each each each each each Bin Location 18 A M5 E Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE1075 xls Page 7 14 6 Nov 02 SUPERIOR MANUFACTURING 2 20 PM Pick List 10012 01 TONG DOOR ASSY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10012 02 S1 TONG DOOR PLATE F 10012 02 DOOR ASSY each 2 10012 S2 DOOR COVER each 1 10012 S3 GUSSET F 10012 02 TONG DOOR each 13 C 1 14004 S4 DOOR PLATE SPACER each M1 C 2 2012 S4 TIE ROD MOUNT F 20 CASING TONG each 19 B 1 45067 S7 DOOR SWITCH BASE MOUNT each M4 B 2 45099 DOOR CAUTION PLATES F ALL TONG DOORS each M4 C 1 55113 54 TONG DOOR HANDLE each 6 1 76113 S5 DOOR SWITCH COLLAR each MFG 10 D 1 6 Nov 02 SUPERIOR MANUFACTURING 2 21 PM Pick List 10024A BRAKE BAND ASSEMBLY NEWSTYLE Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10024A S1 BRAKE BAND RING each 1 10024A S2 BRAKE BAND GUSSET each 2 10024A S3 BRAKE BAND SUPPORT PLATE each 1 14041 S3 BRAKE BAND PIN each M1 D 2 1663 1 4 X 2 BAND MAT x 25 FT LG ROLL each SR 10 A 1 S Apps Equip Manuals
104. ach each each each Location M2 D M2 D M2 E M2 E M2 E M2 E 56 56 56 56 56 56 56 57 55 56 Quantity Pulled SMApps Equip Manuals Spreadsheets Pick Lists CLE1075 xls Page 7 11 23 Apr 03 SUPERIOR MANUFACTURING 12 55 PM Pick List CLE1075 02 10 3 4 REMOTE CASING TONG Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 41037 ALUM WASHER each 3 4 41067 54 SHAFT BUSHING each M3 D 1 45061 SHIFTING YOKE WELDMENT F ELECTRONIC REMOTE TONG REPLACED W 45091 SHIFT ASSY each M4 B 1 45068 WASHER each M4 B 1 45078 MOTOR GA01561015030 W 57 SEAL each S1 D 1 55027 D DUMBELL ROLLER SPACER f tapered roller bearing 5 1 2 UHT thru 20 HT each M5 D 14 55036 PINION BEARING CAP BOTTOM each M5 D 1 55041 BOTTOM RETAINER BRNG CAP each 1 55048BJ SECONDARY INPUT GEAR each M6 A 1 55049 IDLER GEAR W O MICRO CAM each M6 A 3 55066 TOP BEARING RETAINER each 1 55070 PRIMARY INPUT GEAR each M6 B amp 23 C 1 55076 SHIFTING BOX WELDMENT PICKLIST each M6 B 1 55084 02 DRIVE GEAR F CLE5500 each M6 B 1 55085 MOTOR SPACER each M6 B 1 55086 A MOTOR SHAFT each M6 B 1 55088 MOTOR SHAFT SEAL RETAINER each M6 B 1 55119 HIGH GEAR each M6 C 1 55121 01 MOTOR SHAFT BEARNG SPACER each 1 55122 01 HIGH GEAR RETAINER F 5 1 2 HT amp 7 5 8 TONG each M6 C 1 55123 HIGH GEAR IDLER each M6 C 1 55131 SPACER each M6 C 1 55143 TOP SECONDARY BEARING CAP eac
105. ally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months P Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear Q Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder R Inspect power unit system according to manufactures specifications S Lubricate tong and backup according to maintenance schedule preceding this section T Paint remembering to mask off surfaces not intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 6 4 DU BEARING DRY WEAR PROCESS bo E ARE ey Y s VB 57 Du 1 Running in completed Low wear rate starts when up to 1096 of the bronze is exposed
106. and ring gear automatically stop at open throat position Open tong door by actuating door open control Note Door will remain open until closed Open backup by actuating backup open control Note Backup will remain open until closed Move suspension system tong backup and casing roughneck away from tubulars using roughneck controls 32 Run tubulars to point when next joint is required Repeat steps 15 thru 30 as required 33 To break out a joint a Insure ring gear and cage plate are in open throat position b Shift tong mode operation to break out position Note Mode is detented and will remain in this position until shifted c Shift reversing pin to break out position by momentarily actuating control Note Control will return to neutral position when released causing cylinder to retract d Slowly shift panel mounted tong directional control joystick in break out direction to cause jaws to grip pipe and torque developed to back out joint e After joint is fully backed out the jaws may be opened by slowly rotating the ring gear in the forward make up direction Note Tong may move down when jaws release Continue forward rotation until cage plates stop in open throat position SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 5 3 Page 5 4 MAINTENANCE INSTRUCTIONS CLINCHER recommends that owners of CLINCHER Hydraulic Power To
107. and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure F After completion of A through E restart the power unit and allow oil to circulate for approximately 10 minutes Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Verify cage plate and ring gear are in open throat position or open tong door and backup Move laterally and vertically using Varco Casing Roughneck until lower guide plate contacts tubular extending above slip assembly Caution Slow movement before contacting pipe Refer to Varco Control Instructions Close backup on pipe Note Pressure should rise to 2500 psi when backup is fully set Pick up joint to be made up using Varco pipe handler Swing in until joint contacts upper guide plate Caution Insure male threads are low enough to avoid contact with upper guide plate but high enough to avoid contact with upper guide of coupling Do not swing in at rapid rate to avoid unnecessary shock loads Slowly slack off until male thread enters female thread Verify backup pressure is at 2500 psi by momentarily actuating backup control to closed position Close tong door by actuating door control Shift tong into high or low gear as required by using gear control Select tong operation mode make up or break out as required Select reversing p
108. burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits WARNING Attempting to operate this unit with a power unit designed for open center valves will result in the power unit operating continuously at maximum pressure will cause overheating and may cause equipment failures possibly exposing personnel to high pressure high temperature hydraulic fluid leaks The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Ton
109. c power unit and bleed pressure Attach hydraulic hoses and electronic cables to quick disconnects on suspension system Remove shipping stiffing bar from upper portion of suspension system COND Convert unit from shipping to operating by loosening shipping turnbuckles until shackles and chains can be removed 9 Verify tong is suspended by cables and compression spring system The tong should be able to move up and down approximately 4 inches 10 Install appropriate tong jaws die adapters and dies as required A Be sure all power to unit is off and power unit is shut down Isolate hydraulic power supply B Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove jaw assembly from tong Remove spring retainer post and upper die retainer clips Insert rear die into jaw Reinstall clips and spring retainer posts attach springs 1 Disconnect springs and remove rear jaw 2 Disconnect front jaw springs and swing one front jaw into throat of tong Remove clip retainer bolts and clip Insert die into front jaw Reinstall clip and retainer bolts swing jaw back into pocket and reattach spring Repeat for opposite side 11 Tong should be level when dressed with jaws Utilize CLINCHER adjustment tools to adjust as required 12 Install appropriate backup die adapters and dies as required Caution Do not attempt to bit on over under sized pipe 13 Install ap
110. cage plate braking system is self adjusting to compensate for brake band wear Field adjustments are not required under normal conditions BACKUP APPLICATION The CLINCHER LOCKJAW Backup has an open throat design with three jaws that encircle the pipe The front jaws are operated by cam surfaces on the rear jaw cylinder During a jaw closing cycle the front jaws swing in and interlock as the rear die approaches the pipe Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation is reversed to retract the rear die and unlock the jaws Springs move the front jaws to their fully open position SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 2 5 DESCRIPTION and APPLICATION Maximum Torque 35 000 ft lbs 47 454 Nm Maximum Operation Pressure 3 000 psi 207 Bar RPM 47 GPM 178 LPM Manual Gearbox High 42 Low 7 Handle Length Tong 40 101 6 cm Overall Length Tong 59 5 151 1 cm Overall Length Backup 55 5 141 0 cm Overall Length Tong Backup amp Suspension System 76 4 194 1 cm Overall Width Tong Backup amp Suspension System 52 0 132 1 cm Overall Height Tong Backup amp Suspension System 86 3 219 2 cm Weight Tong approximate 2 000 Ibs 907 0 kg Weight Backup approximate 1 400 Ibs 636 7 kg Weight Suspension Syst
111. cation M10 A 50 52 M10 A 13 C M10 A MFG 10 A 19 19 19 Pick List Quantity to build 1 U M each each each each Bin Location S3 D 19 Quantity to Pull Quantity to Pull Quantity Pulled Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists BUCS1175 xls Page 7 29 6 Nov 02 2 37 PM Part Number 2 138 2 358 25003000 375 37505250 8 358 D3000 SUPERIOR MANUFACTURING ASAP1175 SEAL KIT FIBUCS1175 amp BUCS21 Description O RING 2 1 8 ID 2 5 16 OD 3 32 WIDTH O RING 5 5 8 ID 6 OD 3 16 WIDTH POLYPACK 1 4 CROSS SECTION 3 X 3 1 2 X 3 8 POLYPACK 3 8 CROSS SECTION 51 4 X 6 X 3 8 BACK UP RING ROD WIPER 3 ID 3 1 2 OD 3 8 HGT 1 4 5 Pick List Quantity to build 1 U M each each each each each each Bin Location O2 D O4 B Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists BUCS1175 xls Page 7 30 18 Mar 03 SUPERIOR MANUFACTURING 10 37 AM Pick List CRSS10750 10 3 4 SUSPENSION SYSTEM Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00 5510750 PICKLIST FOR CRSS10750 REV DATE 03 18 03 each 1 10059L LEFT LOAD CELL BRACKET PICK LIST each 1 10059R RIGHT LOAD CELL BRACKET PICK LIST each 1 1170 A COLLAR LOCKWASHER 3 4 each 52 2 1171 LOCKWASHER 3 4
112. cts covered in this manual include 1 CLEI075 02 CLINCHER 10 3 4 Remotely Operated Casing Tong 2 BUCS1175 01 CLINCHER 11 3 4 Remotely Operated LOCKJAW Backup 3 CRSS10750 CLINCHER Tong and Backup Suspension System for Varco Casing Roughneck The CLE1075 02 Tong is a remotely operated high torque hydraulic tong capable of handling tubulars ranging from 2 3 8 to 10 3 4 in diameter It is provided with Hydraulically Operated Tong Door Actuator Hi Lo Gear Shifter Motor Speed and Make Break Backing Pin Controls Additionally a Cage Plate Position Sensor and Control System simplify remote operation by automatically stopping reverse rotation of the Cage Plate in the open throat position The BUCS1175 01 LOCKJAW Backup is a remotely operated high torque hydraulic backup which fully encircles the tubulars to compliment the tong during make up and break out operations Its patented LOCKJAW geometry provides maximum structural strength in the smallest possible package with minimal moving parts It features a door position sensor to limit the amount of clamping force developed if inadvertently used on oversized tubulars which prevent full door closing locking The CRSS10750 Suspension System is designed for use in a Varco Casing Roughneck System The CRSS10750 provides a means of positioning the Tong Backup and Instrumentation Control System framework which can be quickly installed or removed from the VCRS Removal is as quick and
113. d fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace flud if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir TROUBLESHOOTING HYDRAULIC TONG SYSTEM Insufficient Torque Problem G Damage tong motor H Restriction of supply line excessive back pressure D Defective gauge or load cell Difficulty Shifting Gears Problem A Broken key in shifting yoke B Worn or damaged shifting yoke pins C Insufficient lubrication D ball bearing spring set too tight Failure to Grip Tubulars Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular B Jaws fail to move out of neutra
114. e eu eu 52995701319 eu dew YAHONITO 8 9 9 X v OL Jeingn J uoee 06 290 9200LSSHO 90 9 001 5549 gu eu 01 41 eu 195 mef Duo peurids OL sod jo 198 L 62 Buiseo 8 6 9 gu gu 099792970 gu 6190 Z 4 eip punose desm YAHONITO 959 7 X 8 6 Z Buildnoo qO 999 82 eu eu D00252975na8 eu deam GM3HONITO ud X 9 S 7 Jeingny dmpeq uoee 27 gu eu GZ9ZSZLLWEO eu Jejdepe p ullds 8 6 X L Jejdepe dmioeq uoe 92 eu eu 00025201419 eu punoJe desm 4 MO YAHONITO X v OF Jeingny g yore 2 Sc 0 0 9200LSSHO 040 SZ00LSS3O eu eu VOL J4T TO eu 195 mef Duo peurids OL mef Buoj sod jo 195 L ve Buiseo Z gu eu 8298 94411919 eu 6190 8 9 7 5S9 8 G 8 eip desm YAHONITO 8 9 8 L L Buildnoo 8 9 8 eip dnxoeq uoee eu 529 929 0n8 eu deim G3HONIT1O 8 S X 8 6 Jeingny uoee eu eu 529 SLLLWEO eu Jejdepe peuilds GH3HONITO 8 6 X v e L L Jejdepe dmyoeq uoee eu eu 52979201319 eu punoje desm uonou4 GH3HONITO 8 6 7 X v OF JenqnijeipBuo uoe 02 9 0 9200LSSHO 9 0 9 0015549 gu eu 01 41 eu 195 mef Huo peuilds OL
115. each Bin Quantity Location to Pull 55 1 55 1 55 1 55 2 55 1 S5 G 40 1 O2 F 1 M2 A 1 M2 B 2 57 2 M2 C 2 S2 G 2 M2 C 1 57 2 M2 D 2 M2 D 1 M2 D 1 Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE1075 xls Page 7 10 23 Apr 03 12 55 PM Part Number 2061 2062 2065 2069 2079 2080 2081 2082 2094 2095 210 2100 213 238 240 243 256 257 271 280 292 SUPERIOR MANUFACTURING Description DOOR SHAFT F REMOTE 20 CASING TONG DUMBELL ROLLER SHAFT 5 5 F 5 1 2 UHT 20 TONG DOOR SWITCH BRACKET 20 CASING TONG HHCS 1 4 20 X 6 GR8 SPRING HOUSING F AUTO SHIFT ASSY 20 CASING TONG PISTON ROD F AUTO SHIFT ASSY 20 CASING TONG END CAP F AUTO SHIFT ASSY 20 CASING TONG END CAP F AUTO SHIFT SPRING HSNG 20 CASING TONG DUMBELL ROLLER w SEAL F 20 TONGS DUMBELL ROLLER SPACER F 20 TONG HI COLLAR LOCKWASHER 1 2 AUTO SHIFT SHAFT SPACER F REMOTE 20 TONG CLE2000 02 NYLOCK NUT 3 8 16 GR8 SHCS 3 8 16 X 1 1 2 SHCS 3 8 16 X 2 1 2 SHCS 3 8 16 X 4 SHCS 5 8 11 X 1 1 4 SHCS 5 8 11 X 1 1 2 HEX NUT 5 8 18 GR8 FLATWASHER 3 4 7 16 14 NYLOCK NUT GR8 Pick List CLE1075 02 10 3 4 REMOTE CASING TONG Quantity to build 1 U M each each each each each each each each each each each each each each each each each e
116. em approximate 4 645 lbs 2 111 4 kg Combined Weight Tong Backup amp Suspension System 8 045 Ibs 3 656 8 kg Including Varco supplied Control System 2 3 8 thru 10 3 4 LF Jaw Capacity Tong 2 3 8 thru 10 3 4 1 Backup Jaw Size 2 3 8 thru 11 3 4 Gripping Range for Dovetail Tong Jaws 3 8 1 5 cm undersize under nominal jaw or adapter sizes Gripping Range for LOCKJAW Backup dressed with 3 8 1 5 cm undersize Dovetail Adapters Operates using Dovetail Strip Dies Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Remote Control Two Speed Hydraulic Motor Door Interlock Electronic Solenoid Dump Valve Self Adjusting Brake Hydraulic Intensifier for Backup Automatic Cage Plate Control Shipping Stand or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page2 6 BdwsuDIsSUeuu 701310 sBuqusjenueyy dinb S 33 galva 901 Adai 9 5 INSSNOON3 LUA 55994 HL ANN NI CildO9 Gq3SODSIq CASN 38 LON AVAL NOLLVAIHONI SIHL IVLINGGIJNOO G383GISNOO SI ONY 5 ONIOLLOVATINVIA OTSBITS JO ALHdOYd IHL INSAND
117. f sod jo jes L 99 2 1 6 BILE ZIL oso l LaNg eu eu seip dins 2 M 1 p ullds 000 S X P E LL noo qO 000 S lp dnyoeq Sc BILE ZIL oro LLLanS gu gu y seip dins Z M 1 peuilds P E LL 4 dnyoeq gs 070 9200 5540 0 0 5200 5542 8 2 gu gu 0 0 0 14 1 0 seip duis 195 mef sod jo jes L 08 BILE ab sS0 LL LANG eu eu v dins 2 1 1 1depe p ullds 00S S X LL qO Z dnyoeq _ upee er BILE ab SrO LLLOnS gu gu seip duis 2 p ullds P E LL 4 dnyoeq upe 12 970 9200 5540 0 5200 5542 8 2 gu eu 9 0 0 10 1 0 seip duis 2 195 P E OL mef jo jes L Buiqni z L v BILE ZIL 9s0 LLLan8 gu gu jj dins jrejonop 2 peuilds 299 9 x v LL qO 99 9 dmpoeq r 8 ZIL oso l Lana eu eu s lp duis 2 M 19 depe p ullds LL dnyoeq zr 0S0 9200LSSHO 050 5200 5542 8 2 gu gu 0S0 0LLQ3 102 seip duis 2 195
118. g and Backup for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong and backup or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled WARNING Suspension System springs can store considerable energy which could cause injuries or fatalities if proper removal procedures are not utilized SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 12 02 Page 1 2 HYDRAULIC PRODUCT GENERAL INFORMATION AEN HYDRAULIC PRODUCT SAFETY WARNING Valve lever spool may stick not center under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OI
119. h 1 S Apps Equip Manuals Spreadsheets Page 7 12 Pick Lists CLE1075 xls 23 Apr 03 12 55 PM SUPERIOR MANUFACTURING Pick List CLE1075 02 10 3 4 REMOTE CASING TONG Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 55161 BJ LOW PINION GEAR F 7 5 8 BJ TONG each M6 D 1 58079 GARLOCK BUSH 20DU12 1 1 4 ID X 3 4 each M2 F 2 58087 PRESSURE RED VALVE 1PA11 F310 SV DANFOSS each M7 C 1 71073 LOCKING PIN CROSS BAR 7 5 8 LOCKJAW TONG each 8 2 73038 GEAR F CLE7625DP 35 1st UNIT 8 1 76049 7 5 8 CLINCHER IDLER GEAR 10 1 76050 01 OUTBOARD IDLER SHAFT each M10 B 3 76051 01 IDLER SHAFT each M10 B 1 76097 OUTBOARD IDLER SHAFT SPACER each M10 D 3 76131 DOOR SWITCH ADJ SLEEVE each M10 E 1 959 1 1 2 ROD WIPER each O3 F 1 BUCS4024 B1000 035 BELVILLE SPRING B4 25 89 each M14 C 66 CRSS10031 VARCO ENCODER ADAPTOR each M18 F 1 OR1000 ENCODER ADAPTOR ASSEMBLY each M18 F 1 OR102 ENCODER COUPLING each M18 F 1 RSN 100 SNAP RING EXT RSN 100 each 1 S Apps Equip Manuals Spreadsheets Page 7 13 Pick Lists CLE1075 xls 6 Nov 02 2 20 PM Part Number 10010 S1 10032 10033 14003 S6 14039 55044 S5 72001 S2 72001 S3 72001 S4 72001 S5 SUPERIOR MANUFACTURING Description FRONT RADIUS F MID BODY ON 10 3 4 TONG 10 3 4 NUMBER SET REAR HANDLE FRONTTONG LEG WELD PICK LIST CLE14000 amp 20000 REAR PADE
120. housing 2 zerts g Shift housing 2 zerts h Re pack tong cavity i Pinion and secondary gear shafts if sealed bearings have been replaced by non sealed bearings j Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease k Inspect hydraulic fluid for foreign material and contaminant Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit Damage to hanger assembly hydraulic backup mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from the tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of lea
121. hrough several cycles of locking biting and torquing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear P Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used Q Re inspect tong and backup hydraulic system for leaks R If at this time the unit is functioning as intended replace all covers and grease splines in tong and backup side jaws and back jaws tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 6 2 MAINTENANCE INSTRUCTIONS Recommended Lubrication Schedule Performed After Completion Of Each Job Hydraulic Tong a Cam followers upper and lower all b Dumbell roller shafts upper and lower all c Door shaft d Idler shaft e Outboard Idler shafts 3 f Low gear
122. in direction required for operation mode make up or break out Back out by rotating counter clockwise panel mounted torque limiter until it stops Slowly move panel mounted tong directional control joystick to initiate ring gear rotation as required Jaws will rotate inward until they grip OD of tubular Rotation will begin and continue until pressure required to rotate matches setting of torque limiter SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 5 2 26 27 28 29 30 31 OPERATIONAL INSTRUCTIONS Continue to hold tong directional control joystick in fully displaced position while slowly increasing torque by rotating panel mounted torque limiter inward clockwise until desired torque is read on torque gage Note In critical torque applications the torque gage should not be used to measure and control applied torque A torque turn data acquisition and control system with automatic dump feature must be used for precise control to avoid leaks or damaged connections Note It may be necessary to shift from high to low gear during some make up operations to achieve required torque After achieving desired make up torque slowly release applied torque and open jaws by rotating in Reverse direction Tong will rise up distance equivalent to thread make up when jaws release from pipe Continue slow reverse rotation until cage plates
123. ion bearing bushing PN 55047 1 Install secondary input gear PN 55048 into bearing PN 1903 which was previously installed into bottom retainer bearing cap PN 55041 Install top tong plate PN10002 02 onto mid body PN10010 using 21 5 8 11 x 1 3 4 HHCS PN 1185 with 5 8 lockwasher PN 1151 and 3 5 8 11 x 1 SHCS PN 1153 Press bearing PN 1900 into bearing retainer PN 55066 Install top bearing retainer assembly onto secondary input gear PN 55048 Bolt to top tong plate using 4 5 8 11 x 1 1 4 HHCS PN 1156 with 4 5 8 lockwasher PN 1151 Insert dumbell roller shafts with nylock nut through bottom tong plate through dumbell roller assemblies and finally through top tong plate After installing dumbell roller shafts through top tong plate fasten with 1 12 nylock nut PN 1213 SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 4 3 18 19 20 21 22 23 24 25 26 27 28 ASSEMBLY INSTRUCTIONS High Gear Assembly a Press 2 bearing PN 1909 into high gear idler PN 55123 b Install snap ring PN 1950 into high gear idler PN 55123 Install high gear idler assembly onto high gear idler shaft PN 55124 d Install internal snap ring PN 1949 onto high gear idler shaft PN 55124 Press bearing PN 1901 into bearing retainer PN 55063 54 then install internal snap ring PN 1948 into groove of bearing retainer PN 55063
124. k List 10080 BOTTOM TONG PLATE WELDMENT Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10001 01 BOTTOM TONG PLATE each 1 10019 01 CYLINDER MOUNTING SHAFT each 2 10038 BRAKE REAR CLEVIS PIN each 17 A 1 2003 S1 TONG LEG F 20 CASING TONG each M2 B 2 55063 S1 DOOR JAM 1 1 4 X 1 3 4 each M6 A 1 12 Nov 02 SUPERIOR MANUFACTURING 9 47 AM Pick List 10081 TOP TONG PLATE WELDMENT Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10081 PICKLIST FOR 10081 REV DATE 11 12 02 each MFG 10 A 1 10002 02 TOP TONG PLATE F CLE1075 02 each 1 10002 S1 HANDLE LENGTH NAME PLATE 40 F 10 3 4 amp 14 CASING TONGS each M1 A 1 55063 S1 DOOR JAM 1 1 4 X 1 3 4 each M6 A 2 55063 S3 PINION TOP BEARING RETAINER each M6 A 1 55063 S4 BEARING RETAINR F MTR SHFT each M6 A 1 55124 IDLER GEAR SHAFT each 6 1 S Apps Equip Manuals Spreadsheets Page 7 17 Pick Lists CLE1075 xls 19 Nov 02 4 25 PM SUPERIOR MANUFACTURING OR1000 ENCODER ADAPTER ASSEMBLY Pick List Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1008 B1 COLLAR LOCKWASHER 1 4 each 50 1034 SET SCREW 1 4 10 32 each 50 1040 A SHCS 3 8 16 X 3 4 each 50 215 SHCS 1 4 20 X 3 4 each 56 OR100 ENCODER ADAPTOR BASE PLATE each MFG 18 F OR101 ENCODER ADAPTOR CLAMP each MFG 18 F OR102 ENCODER COUPLING each M18 F OR10
125. kage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 6 3 MAINTENANCE INSTRUCTIONS G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable H Check gear selector shaft Visually inspect the shifting shaft for alignment and straightness I Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells K wa Check idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed making careful note of bearing washers positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Function
126. l Brake band not tight enough faulty cam followers rust debris or damage to jaws SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 6 7 Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system it is the length of backup arm NOT the tong arm length Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed TROUBLESHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars Problem C Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to Jaw pin and roller D Tong motor runs but ring gear does
127. less of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong or backup are still gripping the pipe Self Adjusting Brake eliminates need to manually adjust brake bands to compensate for normal wear In addition to these unique features listed above the CLINCHER Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of backup and lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 2 4 DESCRIPTION and APPLICATION TONG APPLICATION After completing the make up or break out cycle the Jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the Jaws to their fully open position The Tong s
128. lve Note Refer to Varco Schematic SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 8 2 9 103 4 CASING TONG ILLUSTRATIONS TOP VIEW ASSEMBLY sarasa eed ayes h SDN ee 9 3 TOP PLATE ASSEMBLY 22122 dne en er ida 9 4 10 34 TONG GEAR TRAIN PES WI MI TM WM 9 5 DUMBELL ROLLER ASSEMBLY eua sania Hon aiu 9 6 SEALED IDLER BEARING PN 1905 iir de e poe ei id e pi 9 6A INSTALLATION INSTRUCTIONS FOR 1905 9 6B MIDDLE IDLER GEAR ASSEMBL Y n 9 7 OUTBOARD IDLER GEAR ASSEMBLY a 9 8 PINION GEAR ASSEMBLY tin nals sine daa 9 9 SECONDARY GEAR ASSEMBLY uhaq one Wie 9 10 ENCODER ASSEMBLIES 9 11 REMOTE SHIFT ASSEMBLY oe 9 12 MOTOR ASSEMBLY lanius haqa 9 13 MOTOR ASSEMBLY Sht 9 14 REMOTE SHIFT CYLINDER ASSEMBLY 9 15 CAM FOLLOWER ASSEMBLY usu e pen He Ee HR EH bee oe eens 9 16 TOP CAGEPLATE ASSEMBLY uae 9 17 BOTTOM CAGE PLATE ASSEMBLY hen d HIS TE RD Hed eds 9 18 REMOTE CAGE PLATE ASSEMBLY eir toi u e 9 19
129. m 4 dnyoeq upe L 960 9200LSSHO 960 5200 5542 8 2 gu gu 2960 0L1gro seip duis L S mef v e OL mef Buol sod jo jes m Buiseo 8 66 8 2 E S4Li LLIan8 gu eu g OL J seip dins 2 peuilds LL X W E LL qO LL erp dnjoeg 8 2 S 0l LLLOn8 eu eu so OL 4 s lp dins 2 jeidepe poulds OL X LL 4 dnyoeq 6 101 9200 5542 201 5200 5542 8 gu gu 9S 0L 0L1gro seip duis 2 5 mef v e OL Buol sod jo jes L 1 Buiseo 01 e1oN Hed Hed Hed ON eig 10 4ejdepy 10 aleld ejeld 40 qIV13AOq paulids wer aig duis slueuoduioo eur pino 4901 p ng WeleAop piepuels H3HO NI19 uonduoseg dnyoeg 10 yonpolg 1ejngn L Ab S3Id TIVL3AOd HLIM SH3LdVGV 3 SMVF aed MEU 910 OOHVA 2002 AON LL OL 20 yeyo 0 90 L V erene w 39V4 10 souadng yoeuoD Ajo s lp deJ
130. maged die retainer clips and die retainer bolts F Inspect all hoses for wear replace as necessary G Inspect hanger assembly to assure all parts are returned and in operating condition i e H Plates spring leg springs leg spring caps and pins H Replace jaw pins and rollers in tong I Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft idler gear shaft outboard idler gear shafts 3 pinion gear and secondary gear assemblies Pinion gear and secondary gear assemblies are installed with sealed bearings There is no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 N P T flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule low gear housing and shift housing 2 zerts each and re pack tong body cavity Lubricate zerts in backup plates and pins SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 6 1 MAINTENANCE INSTRUCTIONS J Install dies of a size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup K wa Insert test mandrel of the exact same size as the dies which are installed in the tong and backup Caution
131. n zoso Lana eu eu 8 5 9 8 6 8 serp dins JeIdepe 8 5 9 X LL Buildnoo 8 5 8 3 dmpeq uoee 0972 6094 0054 9261 09272 52 4 00072 ezis Burddub 5294 BILE 2940 4408 eu eu 8 6 21 dins M peuilds 8 6 X LL dnyeq uoee zz 05447 6094 0092 S 0521 524 0004 ezis Burddub 52927 9 0 9200LSSHO 9 0 9200LSSHO 8 6 eu eu 910 0113 10 soip dins I es mef uonou P E OL sod Jo yes i Buses 8 62 0546 5296 0056 9266 0526 52 6 0006 eis Buiddu6 5296 BILE 2960 1108 eu eu 8 6 8 9 650 8 6 6 dins ierenop Jeidepe peuilds 9 G 6 X LL GO 8 5 6 4 dmpeq 9 0928 529 005 9158 0928 52 8 000 ezs Buiddu6 520 BILE 2980 L eu eu 9 650 8 6 8 dins Im Aop Z 1 peuilds 8 5 9 X LL dmpeq uoee m 05 8 529 0098 928 05298 52 8 000 lt Bulddu6 529 980 9200LSSHO 980 520016542 8 4 eu eu 2980 0L1gro dins 2 jw tes mef BUOY OL mel Buo sod Jo yes i Si Bujseo 8 9 8 0520 5490 0050 9 01 05202 52 0 00001 es 6uddu6 92901 BILE eu eu 8 6 6 1
132. ngs Backups CHROMEMASTER s and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most importantly prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear cracks breakage and uneven wear patterns Reassemble jaw sections replacing any damaged parts Lubricate pins and rollers and reinstall in tong E Clean and inspect backup operating cylinders Insure sline area is free from damage and any rust or dirt is removed Replace any missing or da
133. ntil they are parallel with the spring housing s centerline Pull spring adjustment assembly from front tong door end of spring housing Remove spring plunger and spring s from rear end of spring housing SPRING INSTALLATION PROCEDURE Install springs in spring housings from open end Lubricate entire length of threads on spring adjustment rod using Never Sez or equivalent Install spring adjustment assembly through center of spring from closed end until the cable stop contacts the spring stop plate within the spring housing Note Removing the sheave and shaft will allow more room for access From open end of housing install spring plunger over end of spring adjustment rod Push spring plunger over spring adjustment rod until it contacts the spring s Use care to insure spring fits over step on the OD of the plunger Install 1 washer over spring adjustment rod and push until it contacts the spring plunger Install 1 8 NC Hex Nut grade 8 on end of spring adjustment rod Make up nut on rod until the hex shaped end of the spring adjustment rod is fully exposed From closed end of spring housing pull on spring adjustment assembly s open socket until all slack is removed Reinstall sheave and shaft if not present Rotate open socket and cable stop downward insuring cable passes over sheave correctly Install the tong in frame using a crane or fork lift Raise the tong until all open sockets can be pinned to tong lifting eyes
134. propriate upper and lower guide plates and pin in place 14 Start power unit test functions of tong and backup check for leaks follow Varco procedure Pick up and hang off joint of tubing or casing leaving enough space between top of slip assembly and bottom of coupling Start of upset to accommodate the elevators or bottom guide plate and backup dies A Insure proper dies are installed B Check to make sure all hose connections are secure and hydraulic system is free of leaks SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 5 1 15 16 17 18 19 20 21 22 23 24 25 OPERATIONAL INSTRUCTIONS C Be certain door is completely closed before operation to insure safe operation The CLINCHER Tong is equipped with a door switch which prevents operation of the tong when door is even partially open D Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer E In the event hose Quick Disconnects are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in diesel power unit or high current draw with electric power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit
135. re used when a more aggressive bite is required P N P N Straight Diamond Thickness Width OAL Tooth Tooth x SUPERIOR Manufacturing amp Hydraulics Inc DIAMOND TOOTH P N P N Straight Diamond Thickness Width OAL Tooth Tooth 58 378 56 58 38 58 378 DTHOS 7 58 58 412 DTH612D DTH617D DTH60ID DTII6G2D pmer Available upon request 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 01 04 Page 3 1 CLINCHER DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies
136. s manual is not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 10 3 4 Remote Tong and 11 3 4 LOCKJAW Backup we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Backup Model No Serial No Assembly Date 10 3 4 CLINCHER Remote Tong and 11 3 4 LJ Backup Technical Manual Registration Form Name Return To Company MA SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Address Broussard LA 70518 USA City Postal Code Country Telephone 337 837 8847 Facsimile 337 837 8839 a 2 5 Web Site www superior manf com Tong Model No Serial No Backup Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features amp Specifications Jaws Adapters amp Die Information Assembly Instructions Tong amp Suspension System Spring s Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations amp Parts Lists Tong Backup amp Suspension System Accessories and Options CLE1075 02 TONG Illustrations BUCS1175 01 BACKUP Illustrations CRSS10750 Suspension System Illustrations Motor Service Manuals
137. t process PLUS any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or damage to equipment WARNING Do not attempt to rotate tong and tubulars unless backup is closed and gripping the lower portion of the tubular Failure to follow this procedure will cause Iron Roughneck to be forcibly rotated around tubulars causing equipment damage and injury or death of personnel who are in the area SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 1 REMOTELY CONTROLLED CLINCHER TONG AND LOCK JA W BACKUP FOR USE WITH VARCO CASING ROUGHNECK HAZARD WARNING WARNING Users must provide a means of safely controlling the tong backup and suspension system movements in all directions when it is in use Failure to account for the its size weight movement and the amount of torque developed could result in personnel injury or death CLINCHER Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause
138. t to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operatea cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Page 1 3 Page 1 4 ELECTRONIC REMOTE 10 3 4 CLINCHER TONG 11 3 4 LOCKJAW BACKUP amp
139. though a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page3 2 5 0 OOHVA Z00ZAON LL OL eia 20 90 11 6 AUNGETEAE pue vu IOWA LIND 20 2 680095 SAIS ul 10 UMOUS jequunu ved Z 9100 Keiejedes eq inui MOM ped 2164 10 si seip siejdepe pue oj uwous ped Z 5104 Uoijoeuuoo yesdn siul 10 peuinbei Kjjeuuiou jou Seip pue siejdepe mef smel lou suojoeuuco iniureid piepuejs uou jj 6926 sip jeD dS Duppreui uy eoueuiiojied epi oid oi s q O Buikdnoo oi peuojeu PINOYS 5925 suonpeuuoo jesdr EUPA 10 Buign J lletus pue 2 10 uwous suojsueuiip BulldnoO uDnoAR OL Buise 01
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141. x 1 2 set screw PN 1029 use removable Loctite and 1 8 NPT flush plug PN 1607 Install bottom pinion bearing cap assembly onto bottom tong plate PN 10001 01 with 4 5 8 11 x 1 1 4 HHCS PN 1156 and 4 5 8 lockwasher PN 1151 Dumbell Roller Assembly New Style a Install 2 1 8 zert PN 1001 on dumbell roller shaft PN 76025 A b Install 1 12 low profile nylock nut PN 1213 onto dumbell roller shaft PN 76025 A c Press 1 bearing PN 1910 B into end of dumbell roller PN 2094 d Fit spacer PN 55027 D into opposite end of dumbell roller PN 55025 A e Press 1 bearing PN 1910 B into end of dumbell roller PN 55025 A f Install 2 thrust washer PN 2095 onto each end of dumbell roller assembly Idler Gear Assembly a Press bearing PN 1905 into idler gear PN 76049 b Press idler gear assembly onto idler shaft PN 76051 01 c Install internal snap ring PN1926 on idler shaft d Install idler gear and shaft assembly into tong using 3 5 8 11 x 2 HHCS PN 1160 with 3 5 8 lockwasher PN 1151 Bolt idler shaft PN 76051 01 with 1 1 2 12 Nut PN 1222 and 1 1 2 lockwasher PN1223 e Install 1 8 NPT zert PN 1001 at end of idler shaft PN 76051 01 SUPERIOR Manufacturing amp Hydraulics Inc 10 3 4 CLINCHER Remote Tong and 11 3 4 LOCKJAW Backup Revision 11 02 Page 4 2 10 11 12 ASSEMBLY INSTRUCTIONS Outboard Gear Assembly 3 Required Per Tong a Press bearing PN 1905 into idler gear

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