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ZENITH SERIES - Graham Field
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1. 20 Optional Half Rail 6 8 8 21 Optional Trapeze Support Installation 22 SECTION C MECHANICAL ELECTRICAL INFORMATION 23 SECTION D SERVICE REPLACEMENT PARTS 29 SECTION E TROUBLESHOOTING 38 43 LABEL SYMBOL DEFINITIONS Consult Safe Double Protected Type B Accompanying Working Insulated Grounded Equipment amp Documents Load Device Applied Parts Zenith Series Service Manual 999 0831 190C DEC 2013 WY 2 S 714 9 1 gt P bb bb P P P BASIC AMERICAN MEDICAL PRODUCTS ZENITH SERIES IMPORTANT SAFETY AND WARNING INFORMATION This product is a variable height adjustable mattress platform which will provide comfort and convenience for residents patients and caregivers in long term care settings The MAXIMUM SAFE WORKING LOAD for the APS 9000 Bed with weight evenly distributed including bedding resident patient support surface and all accessories 15 600 lbs NEVER operate the bed if a Power Cord or Plug 15 damaged or not working properly Contact qualified Service Personnel for examination and repair Always unplug the Power Cord when performing any mainte nance on the bed DO NOT open assemblies such as the Actuators Hand Control or Control Box If unauthorized personnel perform work on
2. 8 9 Press HI LO Locked and Key at the same time to unlock all HI LO lock out functions LOCK SYMBOLS LOCK SYMBOLS LOCK SYMBOL LOCK SYMBOLS HI LO UL e a 8 LOCKED SAFE The LED will be lit green when Safe Mode automatically engages when plugging in the bed Press Safe Mode and Key to disable LED the Safe Mode feature GF Health Products Inc www grahamfield com 6 CHARPOSITONBUTTON 8 KEY LOGKIUNLOCK BUTTON 9 HI LO TITR LOCKED BUTTON LOCK OUT SINGLE FUNCTIONS To individually lock out the Head Knee Chair and HI LO functions press the appropriate top icon 2 3 4 10 or 12 button and the Key button at the same time An orange LED lock symbol will appear under the related icon To Unlock any of the individual functions press the top icon 22 3 4 10 or 12 and the Key Button 48 simultaneously LED lights will not show up LOCK OUT HI LO FUNCTIONS To lockout the functions for raising and lowering the entire bed and tilting the bed for Trendelenberg positions press the HI LO Locked 9 button Orange LED lock symbols will appear under the HI LO and Trendelenberg icons To Unlock all HI LO functions press the HI LO Locked button 9 and the Key button 8 simultaneously Orange LED lights will not show up LOCK OUT EVERYTHING To lock out all functions press the All Locked button 1 O
3. 999 0806 301 Quantity 1 Bed also includes Pendant Holster Part 999 0791 000 Quantity 1 Double T Cable Part 999 0806 200 Quantity 1 Motor Cable Hd amp HI LO Part 999 0806 203 Quantity 3 Bo ano Motor Cable Ft Part 999 0806 202 Quantity 1 Battery Backup Cable Part 999 0831 200 Quantity 1 OPTIONAL UNDERBED LIGHT APS981741 or 2 Models Only E Underbed Light Adaptor Cable Part 999 0806 212 Quantity 1 Underbed Light Part 999 0806 220 Box If unauthorized personnel perform work on these components the manufacturer s warranty becomes void NEVER operate the bed if a Power Cord or Plug is damaged or not working properly Contact qualified Service Personnel for examination and repair Always unplug the Power Cord when performing any maintenance on the bed GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 WY z amp BASIC AMERICAN xd ZENITH SERIES APS 9000 SERIES ELECTRICAL CABLING PODE APS98174 POWER CABLE T CABLE HEAD CABLE FOOT CABLE 000060020 GROUND WIRE Q 0 UK 1 ee EL EL ELM T Cable eg 3 3 O ae HI LO Hd T Cable HB HI LO Ft Port 4 Foot Port 3 HI LO Hd Port 2 Head Port 1 Power Cable amp Battery Cable Side of Control Box GF Health Products Inc www grahamfield com HI LO CABLE FOOT HI LO CABL
4. Check all electrical connections for any wear or fractures Check the external backup battery if you have one Replace if needed Check the pendant cord for any chafing cuts or wear Check all pendant functions check to make sure each button and associated function work properly i e head section rises when the Head Up button is activated Electrical Inspection of Actuators Motors Check the actuator motor cords for any chafing cuts or wear Check the range of movement on all motors to ensure they do not bind in the Full Up or Full Down positions GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 VY ZR Ay 2 BASIC AMERICAN MEDICAL PRODUCT ZENITH SERIES The following warning labels have been placed on the bed to help protect you and the bed from damage Please do not remove any labels from the bed WARNING DO NOT LOWER BED WHEN OBJECTS ARE BENEATH BED FAILURE TO INSPECT UNDER BED CAN RESULT IN DAMAGE TO PROPERTY OR PERSONAL INJURY ATTENTION assurer de ne pas faire descendre le lit lorsque des objets se trouvent sous le lit Ne pas inspecter le dessous du lit pourrait entrainer des dommages materiels et des risques de blessures WARNING DO NOT LOWER BED WHEN OBJECTS ARE BENEATH BED FAILURE TO INSPECT UNDER BED CAN RESULT IN DAMAGE TO PROPERTY OR PERSONAL INJURY CAUTION THIS BED IS SUITABLE FOR USE ONLY WITH
5. HI LO amp FOOT WORKS BUT HEAD DOES NOT Switch Head amp Foot Motor Cable at the Control Box and test See Step C in left column HI LO amp HEAD WORKS BUT FOOT DOES NOT Switch Foot amp Head Motor Cable at the Control Box and test See Step D in left column HEAD amp FOOT WORKS BUT HI LO DOES NOT a Switch Head and Foot HI LO Motor Cables at the Control Box and test See Step E in left column b Test to see if HI LO Motors need to be re aligned See Step F above Zenith Series Service Manual 999 0831 190C DEC 2013 NW D e BASIC AMERICAN ZENITH SERIES MEDICAL PRODUCTS A4 2 s2 TROUBLESHOOTING REPLACING THE APS STAFF CONTROL 1 REMOVING AND REPLACING THE STAFF CONTROL ASSEMBLY a UNPLUG THE POWER CORD FROM THE WALL OUTLET Staff Control Assembly b Unscrew the four Phillips Screws 1 that attach the Shroud cable cover to the footboard and set aside 2 c At the foot end of the bed unscrew the retaining cap on the T Cable 3 and unplug the two cables Screws Fo with Cutou d Unscrew the two remaining Phillips Screws 2 from the inside of the footboard that attach the Staff Control Assembly bevel to the board Set aside screws for later re assembly 2 Staff Control Bevel Screws e Remove the OLD Staff Control Assembly and feed 1 the old cable out through the large hole Shroud Screws f Feed the cable of the
6. NY S7 5 BASIC AMERICAN ZENITH Ap MEDICAL PRODUCTS SERIES Zenith OAPS Advanced Positioning System INSTRUCTIONS FOR USE SERVICE MANUAL To avoid personal injury or damage to bed please read all sections pertaining to the bed model before use ETL UL CSA APPROVED UL 60601 1 IEC 60601 2 38 CSA 22 2 601 1 GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 This service manual covers the following Zenith APS Models 76 amp 80 Full Electric with Pedal Lock Caster System amp Grid Decks APS98174 76 amp 80 Full Electric with Pedal Lock Caster System Grid Decks and Underbed Light APS981741 76 amp 80 Full Electric with Pedal Lock Caster System Grid Decks Underbed Light and Onboard Battery Backup System APS981742 WY gt dm gt BASIC AMERICAN MEDICAL PRODUCTS Basic American Medical Products 336 Trowbridge Drive Fond du Lac WI 54937 For Zenith 9000 Bed Service Parts please contact our Customer Service Department at 1 800 365 2338 GF Health Products Inc 2935 Northeast Parkway Atlanta GA 30360 www grahamfield com To order a Zenith 9000 Bed please contact a Graham Field Sales Representative at 1 800 554 9215 IMPORTANT NOTICE GF Health Products Inc is not responsible for typographical errors All illustrations specifications packaging and warranties contained in this Service Manual are base
7. NOTE All dimensions are in a range of 25 inches Overall Bed Length with brds amp wallsaver 82 86 5 Power Frequency 120 Volt 50 60 Hz e Overall Bed Width with boards 36 00 e Output Rating 2 12 33V IPX4 Maximum Height Wa 30 00 Overall Movement Draw 4 50 Amps Classification 20 Class Type B Maximum Head Back Deck Angle 70 e Electrical Cord 18 AWG 3 Conductor l Type SJT e Maximum Knee Foot Deck Angle 30 e Maximum Safe Working Load 600 Ibs Mode of Operations 10 Max Duty Cycle WITH WEIGHT EVENLY DISTRIBUTED includes bedding resident support surface and all accessories Battery Backup Option 1 120V External Battery Pack and Charger Mass of bed without assist devices or boards 204 Ibs Pack amp Charger purchased separately as an accessory Bed height calculated from floor surface to top of Battery Backup Option 2 120V Mounted Battery sleep deck Pack is mounted to the bed frame no charger needed TYPICAL APS 9000 BED IDENTIFICATION LABELS with Grounded Electrical Cable Bed labels are an important part of GF HEALTH identifying the bed s make and model PRODUCTS INC when ordering replacement parts The MFG DATE M ATLANTA GA 30360 Serial Number is essential if YOU are claiming parts or service u
8. OXYGEN ADMINISTERING EQUIPMENT OF THE NASAL OR MASK TYPE ORA TENT COVERING ONLY THE UPPER HALF HEAD END OF THE BED OXYGEN TENT CANOPIES SHOULD NOT EXTEND BELOW BED SPRING LEVEL LOCK HAND CONTROL AT FOOT OF BED WHEN USING OXYGEN ADMINISTERING EQUIPMENT ATTENTION CE LIT PEUT ETRE UTILISE UNIQUEMENT AVEC UN EQUIPMENT DESTINE A L ADMINISTRATION D OXYGENE DE TYPE NASAL OU MASQUE OU AVEC UNE TENTE RECOUVRANT SEULEMENT LA MOTTIE AVENT TETE DU LIT LES COTES DE LAS TENTE OXYGENE NE DOIVENT PAS SE PROLONGER PLUS DAS QUE LA SOMMIER DU LIT ENVIRONMENTAL SPECIFICATIONS AND STORAGE AND RFI INFORMATION Operating Conditions Operation of the bed is based on the following conditions Ambient Temperature of 10 C to 40 C Relative Humidity of 30 to 75 Non condensing Atmospheric Pressure of 700hPa to 1060hPa and a Splash Protection of IEC 60529 Storage Storage of the bed is based on the following conditions Ambient Temperature of 10 C to 70 C Relative Humidity of 10 to 100 and an Atmospheric Pressure of 500hPa to 1060hPa Radio Frequency Interference RFI RFI influences most electronic equipment Caution should be exercised with regard to the use of portable communications equipment in the area around such equipment If RFI causes erratic behavior shut the bed off immediately Leave it off while the transmission 15 in progress GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 1
9. A amp B 2 On the foot end carefully squeeze the Mattress Retainer 5 Lay the Mattress Retainer down so that the elbows rest on the ends inward toward the center of the retainer and insert decks and the long cross rod is on the foot end side as shown the ends into the proper holes see Closeups A amp B Lay the Mattress Retainer down so that the elbows rest on the decks and the long cross rod is on the foot end side as shown CLOSEUP A INSERT HEAD END MATTRESS RETAINER CLOSEUP B INSERT FOOT END MATTRESS RETAINER IMPORTANT MAKE SURE ALL THREE ADJUSTABLE PARTS ARE PROPERLY POSITIONED FOR 76 OR 80 CONFIGURATIONS SEE PAGES 10 AND 12 T Be sure to use a mattress that is properly sized to fit 1 Use a properly sized mattress in order to minimize the sleep deck which will remain centered on the deck the gap between the side of the mattress and assist relative to State and Federal Guidelines Use of an im devices This gap must be small enough to prevent properly fitted mattress could result in injury or death resident patient from getting his her head or neck caught in this location GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 WY gt BASIC AMERICAN WT MEDICAL PRODUCT Ay 2 ZENITH SERIES STANDARD WIREFORM WALLSAVER INSTALLATION WALLSAVER ASSEMBLY 1 Position the Wireform Wallsaver Part 999 0844 180 with
10. Buttons for Chair Position GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 oa e BASIC AMERICAN ZENITH SERIES MEDICAL PRODUC Aig BED OPERATIONS TRENDELENBERG REVERSE TRENDELENBERG Make sure the HI LO function on the staff control panel is not locked out orange lock icon To unlock press the Key icon 1 or Ec m and HI LO Locked button 2 at the same s ads em iF time LOCKED uni o SAFE 2 To move the bed to the Trendelenberg position foot end up press on button 3 3 To move the APS bed into the Reverse Trendelenberg position head end up DC press on button 4 TRENDELENBERG NOTE THE TRENDELENBERG AND REVERSE TRENDELENBERG FEATURE CAN ONLY BE ACCESSED USING THE STAFF CONTROL IT CANNOT BE ACCESSED USING THE HAND CONTROLLER PENDANT REVERSE TRENDELENBERG GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 4 BASIC AMERICAN ENITH SERIES wm MEDICAL PRODUCTS P N SECTION B ASSIST DEVICES Model APS98174 APS981741 and APS981742 WY S amp BASIC AMERICAN WT MEDICAL PRODUCT Ay 2 ZENITH SERIES OPTIONAL PIVOT ASSIST BAR INSTALLATION amp OPERATION KIT ZA85400 Sample shows bar positioned on left side of bed ANS Position the Assist Bar N S LN At the head end of the bed posi
11. OBJECTS IN THE WAY THAT MAY POSSIBLE INJURY HINDER THE FULL MOVEMENT OF THE RAIL GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 NW D e BASIC AMERICAN ZENITH SERIES MEDICAL PRODUCT OPTIONAL TRAPEZE SUPPORT INSTALLATION The Trapeze Support is attached to the head section of the bed Please Order Kit Number ZA79000 Trapeze Support vertical support tube TMI Bar Sleeve would be inserted inside the tube Main Frame k Use first holes in Trapeze Support to mount to main frame tubes USE SAME CLEVIS PINS AND HAIR PIN CLIPS THAT WERE USED TO CONNECT HEADBOARD TO MOUNTING TUBES Use third hole from the end of the main frame tubes 1 Begin by removing the headboard panel assembly 2 if previously assembled to the bed by pulling out the two Clevis Pins and two Hair Pin Clips that attach the main frame tubes to the headboard s mounting tubes Set all pins aside for later use 4 Insert the 1 4 20 x 2 50 Carriage Bolt 5 into the vertical support as shown and fasten with a 1 4 20 Hex Head Lock Nut 6 Both parts should be in the hardware bag 5 Assemble the headboard to the inside of the Trapeze Support so that the side of the headboard with the inserts is facing away from the Trapeze Support From the outside insert the 4 four 1 4 20 x 1 75 long Machine Screws 4 from the hardware bag through the holes in the Trapeze
12. PACK 999 0806 200SP Includes 999 0844 200SP FOR A NEW box detachable power cord control T Cable cable ties grommets amp UNDERBED LIGHT USE PART cable ground wire screw cable ties installation instruction sheet 999 0806 220 FOR A NEW LIGHT amp installation instruction sheet BOX CABLE USE 999 0806 212 WHEN ORDERING REPLACEMENT PARTS WITH CUSTOMER SERVICE PLEASE HAVE THE BED SERIAL NUMBER AVAILABLE TO CONFIRM WHETHER THE PART IS COVERED UNDER WARRANTY SEE PAGE 24 FOR LOCATION OF SERIAL NUMBER ID LABEL GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 WY z S BASIC AMERICAN A MEDICAL PRODUC ZENITH SERIES OPTIONAL BATTERY BACKUP REPLACEMENT CONFIGURATIONS Configuration 1 d Replacing Single Battery Cable for a Portable Battery Backup Unit 1 Replacing the existing battery backup cable Part 999 0831 200 is fairly simple First if the external battery unit is hooked up unplug it from the foot end battery cable plug 41 2 Carefully cut all cable ties 12 3 Unplug the existing cable from the Control Box 3 Plug in the new cable and run along same path as previous cable 4 Use cable ties to re secure to tie rod and mounting brackets 2 Configuration 2 s Tm I THL E 5 p g P d NS st _ d EE EM E OI n NE CETT KU 11
13. Plug Cap Rectangular Cap 6X 100 4700 017 Rectangular Cap HEAD END dii 71 1 Le 4l P T 4 4 5 a ES M S i i 7 N j A Ji CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY CAPS PLUGS ON THE BED SEE BOTTOM OF PAGE 31 FOR ORDER NUMBERS GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 Vy WM ZENITH SERIES SERVICE REPLACEMENT PART DIAGRAM CAPPING ON HEAD KNEE AND FOOT DECKS 4x 100 4762 002 5 8 Round Plugs Caps Sides of Foot Deck Only 12x 100 4200 004 Square Caps in ends of all Decks BASIC AMERICAN AL PRODUC 2X 100 4700 018 End Caps 2X 100 4700 018 Rectangular End Caps 4X 100 4715 011 B ma Round End Caps Ma xU 2X 100 4700 021 vicc c Rectangular End Caps CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY CAPS PLUGS ON THE BED SEE BOTTOM OF PAGE 31 FOR ORDER NUMBERS GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 Wy E BASIC AMERICAN Eo ZENITH SERIES ET p SECTION E TROUBLESHOOTING All Zenith APS 9000 Models NW D e BASIC AME
14. S K gm EM TN MI items SOLD SEPARATELY __ Battery Pack 999 0831 003 Battery Cable 999 0831 200 Charger Please call 1 2 Replacing Mounted Battery Backup Unit includes attached battery cable 1 If the APS bed came with a mounted Battery Backup Pack Part 999 0831 003 you must first unplug the power cord from the wall unit then unplug the attached battery cable from the Control Box Carefully cut all cable ties along the battery cable GF Health Products Inc www grahamfield com 2 Using a 3 8 socket wrench remove the two Nylon Lock Nuts 6 Part 100 6725 003 that secure the Battery Mounting Bracket 5 Part 999 0831 001G to the welded Main Frame Bracket 4 Remove the bolts 7 Part 100 5225 009 and set aside 3 Once the Bracket and Battery Pack 9 are free remove the pack from the bracket by unscrewing the four Phillips Head Screws 8 Part 100 5414 001 Place the new battery pack on the bracket and reverse the process to reattach bracket and cable Zenith Series Service Manual 999 0831 190C DEC 2013 4 BASIC AMERICAN Te ENITH SERIES wm MEDICAL PRODUCTS P N SECTION E FRAMING SERVICE PARTS For All Zenith APS 9000 Bed Models NW D e BASIC AMERICAN ZENITH SERIES MEDICAL PRODUCT SERVICE REPLACEMENT PART DIAGRAM DECKING Deck Bracket Retaining Ring HEAD DECK TO MAIN FRAME Seat SEAT PAN BRACKETS M Re
15. Support screwing them into the inserts in the headboard 2 Detach the headboard panel from the mounting tubes by unscrewing the four 40mm Allen Head Bolts that hold the board to the tubes these will be replaced with the longer Phillips Head Pan Screws from the trapeze adaptor hardware bag Do not remove the 4 four 1 4 20 inserts 3 from the board They will be used again to mount the board to the trapeze support Assemble the Trapeze Support 1 to the main frame tubes using the two Clevis Pins and Hair Pin Clips you removed in Step 1 The first holes in the Trapeze tubes must line up with the third hole from the end in the main frame tubes as shown GF Health Products Inc www grahamfield com OPTIONAL FOR TMI TRAPEZE BAR WITH SLEEVE Insert the Sleeve into the vertical support with the slot on the bottom Rotate the sleeve until it falls into place over the carriage bolt you inserted in Step 4 This will lock it into the proper position NOTE The top of the Sleeve should sit flush with the top of the vertical support on the Trapeze Support Adaptor Zenith Series Service Manual 999 0831 190C DEC 2013 Wy S BASIC AMERICAN Sens ZENITH SERIES ET p SECTION C Mechanical amp Electrical Information WY D e BASIC AMERICAN ZENITH SERIES MEDICAL PRODUCT APS 9000 MECHANICS APS 9000 ELECTRICAL
16. questions regarding a bed s warranty please contact Basic American Medical Products at 1 800 365 2338 GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 336 Trowbridge Dr Fond du Lac WI 54937 Customer Service 1 800 365 2338 Fax 920 929 8213 www grahamfield com O 2013 GF Health Products Inc Rights Reserved Basic American Medical Products and Zenith are registered trademarks of GF Health Products Inc
17. 00 bed and accessories listed in this manual are in full compliance with FDA guidelines for reducing the risk of bed entrapment Hospital Bed System Dimensional and Assessment Guidance to Reduce Entrapment Details can be found at www fda gov Zenith Series Service Manual 999 0831 190C DEC 2013 WY D e BASIC AMERICAN ZENITH SERIES MEDICAL PRODUCTS Regular maintenance of the Long Term Bed is necessary to ensure continuing proper and safe operation Please read and observe the following recommended maintenance schedule RECOMMENDED INSPECTION PERIODS mm wea MEN 6 18 SEN NN SEN inna EA c Xx IMPORTANT Lubricate all pivot points actuator motor clevis pins and control arm clevis ff x pins as needed White Lithium Grease is recommended Mechanical Inspection of Casters amp Pedal Locking Mechanism Check the pedal locking mechanism to make sure it engages and disengages properly x d Check the bottom foot pads on the foot end casters making sure they are clean of debris X and undamaged Replace if needed Check all casters to ensure that they roll properly and are unobstructed x d Electrical Inspection of Control Box Pendant and Staff Control Check the external power cord that plugs into the control box for any chafing cuts or wear X Replace if damaged Make sure all attaching hardware is securely tightened d
18. 90C DEC 2013 Wy lt BASIC AMERICAN 7ENITH SERIES IS aa c va M H rn crc DE meli EDICAL PRODUCTS SECTION A ZENITH APS 9000 Bed Set up Instructions Eon GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 NY z BASIC AMERICAN ZENITH SERIES 2 MEDICAL PRODUCTS UNPACKING THE BED DISCARD KEEP 1 Middle Foam Block 9 Wireform Wallsaver e Make sure all parts components are included 2 Large Block i0 Two Mattress Retainers e Check all bed components for obvious damage 3 Large Cable Tie CUT 11 Service Manual Documents 4 Notched 2 x 4 Board 12 Trendelenberg Brackets amp e Inspect the Power Supply Cord for any cuts and d 5 Foam Wrapping Attaching Hardware in bag oF Saar 6 End Caps with Foam 13 Pendant Holster Check to see all actuator motor cables are routed 7 Small Cable Tie CUT attached to pendant 8 Notched Leg Foam and connected properly to the control box NOTE END OF POWER CABLE IS COILED FOR SHIPPING AND TIED WITH CABLE TIE TO GRID WIRE ALONG WITH PENDANT PENDANT CABLE amp HOLSTER PLEASE CUT AND DISCARD CABLE TIE AROUND CABLES WHEN YOU UN PACK THE BED NOTE Underbed Light is optional and available on APS981741 Models Underbed Light and Mounted Battery optional combination is available on APS981742 Models Cut and discard cable tie ALSO DISCARD TOP A
19. E HEAD BATTERY BACKUP CABLE Power Cable AN i E TM A L n En e x SS d E ON II TA ont INI dm Portable Battery Cable Extension Ground Wire gt i prr bu pcc SIS es i K3 Zenith Series Service Manual 999 0831 190C DEC 2013 ni ill Luv YY APS 9000 SERIES ELECTRICAL CABLING MODEL APS981741 NOTE Cabling for Beds with Underbed Light feature POWER CABLE itp to E Cable plugs into Port 2 in the Underbed Lig OX 2 ee and an extra Adaptor Cable is plugged into Port 1 HEAD CABLE on the Underbed Light Box and the HB Port in the Q FOOT CABLE Control Box HI LO CABLE FOOT Q HI LO CABLE HEAD BATTERY BACKUP CABLE Lim GROUND WIRE E HE UNDERBED LIGHT CABLE UBL Y Portable Battery Cable Extension I Ground Wire 1 Lm M i lai Ft Foot UBL Cable HI LO Hd lE Power Cable Head T Cable Port 2 in Underbed Light Box Light HI LO Ft Port 4 in Control Box Foot Port 3 in Control Box HI LO Hd Port 2 in Control Box Head Port 1 in Control Box Power Cable amp Battery Cable UNDERBEDLIGHT UBL 2 22 Side of Control Box Part 999 0806 220 ul 2 O please also order adaptor cab
20. GER BLINK Replace the Staff Control Assembly in the foot board See page 42 for dis assembly Please see page 31 for order number a This could mean the staff control is not getting enough power from the Control Box b Unplug the power cord from the wall outlet Unplug the staff control cable from the T Cable at the foot DOESN T WORK amp LIGHTS STILL BLINKING end of the bed Replace the Control Box Please see Page 30 for order number GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 NW D e BASIC AMERICAN ZENITH SERIES 2 MEDICAL PRODUCT NOTHING ON STAFF CONTROL WORKS BUT PENDANT WORKS Staff Control 1 Check the Staff Control connections at the foot end Is the Assembly Staff Control Cable plugged securely into the T Cable Also check if the other end of the T Cable is plugged securely into the Control Box or Underbed Light If the STAFF CONTROL STILL DOESN T WORK go to step b 2 Staff Control 2 Unplug the Power Cord from the wall outlet Remove the See Foot Board with cutout Cable Cover Shroud on the inside of the footboard and locate the single terminal end that plugs directly into the back of the Staff Control Panel Make sure it is properly seated into the panel Plug in the power cord and test the staff control If the STAFF CONTROL STILL DOESN T WORK Replace the Staff Control Assembly See page 42 for dis ass
21. HAVE THE PROVIDED CAP ATTACHED FOR SAFETY THE TWO VERTICAL ENDS OF THE DOUBLE T CABLE RUN TOWARD THE FOOT END OF THE BED WITH ONE VERTICAL END PLUGGING DIRECTLY INTO THE CONTROL BOX OR UNDERBED LIGHT BOX IF YOUR BED HAS THAT FEATURE AND THE OTHER LONGER END RUNS ALONG THE TIE ROD AND EXTENDS OUT THE FOOT END AND PLUGS INTO YOUR STAFF NURSE CONTROL CABLE THE HAND CONTROLLER DOES NOT FEATURE ANY TRENDELENBERG OR REVERSE TRENDELENBERG BUTTONS CONTROLS FOR THIS FEATURE ARE ONLY INCLUDED ON THE STAFF NURSE CONTROLLER FOR OPTIMUM SAFETY FOR THE PATIENT GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 WY amp BASIC AMERICAN MEDICAL PRODUCTS ZENITH SERIES BED OPERATIONS NURSE STAFF CONTROL PANEL D 9 2 49 Tx uma el AI NE 3 5 7 o Press Underbed Light button 14 to turn underbed light on or off Safe Mode 419 LED light will glow green automatically once power cord is plugged in Green light will blink intermittently for approximately 10 minutes After 10 minutes of non activity HI LO Lock icons on the nurse staff control panel will show orange locked LOCK SYMBOLS LOCK SYMBOL LOCK SYMBOLS 73 11 Press Head Knee or Chair and Key at the same time to unlock individual lock out functions Press HI LO Locked to lock out HI LO Trendelenberg and Reverse Trendelenberg functions
22. Hardware Pack INCLUDES Separate Hardware Pack 999 0844 993 Split Stem Cable Retainer Bumper Push Cable Ties Standard Cable Ties Installation Instruction Sheet BATTERY BACKUP CABLE amp BATTERY BACKUP PACK NOT STANDARD Description Order Date 999 0831 003 Battery Pack Portable or Mounted 999 0831 200 Battery Backup Cable Needed for Portable Battery Pack STAFF CONTROL Description Order Date Switch Pad with Bezel amp Cables 1 Unit Staff Control Service Pack INCLUDES 1 Pkg Switch Pad with Bezel amp Cables Shroud Cable Cover Part Number Part Number 999 087 7 901 ZL87 7000 PLEASE SEE PAGE 14 FOR 6 Phillips Head Truss Screws INSTALLATION INSTRUCTIONS 4 Nylon Cable Tie Installation Instruction Sheet CAPS amp PLUGS Description Order Date Price NOTE CAPS amp PLUGS CAN ONLY BE PURCHASED IN SETS OF 12 100 4200 004PK 1 25 x 1 25 Square Caps Pack 100 4700 015PK 1 00 x 1 00 Square Caps Pack arm ends 100 4700 017PK 1 00 x 2 00 Rectangular Caps Pack 100 4700 021PK 75 x 1 50 Rectangular Caps Pack 100 4700 018PK 1 25 x 2 00 Rectangular Caps Pack 100 4715 011PK 1 50 Round End Caps Pack cover arm bearings 999 0775 001PK Half Moon End Caps Pack caster bases 100 4762 002PK 5 8 Round Plugs Pack both sides of foot deck 100 4738 005PK 3 8 Round Plugs on main frame rails foot end FOR GENERAL CAP
23. ND BOTTOM CARTONS GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 WY S amp BASIC AMERICAN WT MEDICAL PRODUCT Ay 2 ZENITH SERIES HEAD AND FOOTBOARD ASSEMBLY 1 HEADBOARD INSTALLATION The headboard comes with four pre installed inserts consider this the inside of the board Position 2 mounting tubes on the outside of the headboard with L facing inward Align the top hole of the mounting tubes with the top holes in the headboard Insert a 40mm hex drive bolt through each of the top holes and bottom holes and screw into each insert Tighten with the Hex Allen wrench included in the kit e Slide the L portions of the Mounting tubes into the hollow ends of the main frame rails at the head deck end FOR 80 BEDS Slide the mounting tubes in until the first tube hole lines up with the first rail hole See sample below FOR 76 BEDS Slide the mounting tubes in until the first tube hole lines up with the second rail hole See sample below HEADBOARD 76 hole position IMPORTANT ey 76 OR 80 HEADBOARD amp ud 5 FOOTBOARD POSITIONS MUST MATCH RETAINER iara amp WALLSAVER POSITIONS D PLEASE SEE PAGES 11 12 GF Health Products Inc www grahamfield com Inserts CENTER on inside 2 FOOTBOARD INSTALLATION The footboard comes with four pre installed inserts c
24. NEW Staff Control Assembly from the outside through the large hole and insert the bevel into the cutout on the outside of the footboard 4 g Secure the Staff Control by re inserting the two Phillips Screws 2 you removed in Step D IMPORTANT Run a Cable Tie through the end hole in the mounting tube loop the excess cable run the tie around cable and pull tight to secure Cut off excess cable tie h Re position the Shroud on amp the inside of the footboard and secure with the four Phillips Screws 1 you removed in Step B i Plug the T Cable 5 into the Staff Control Cable 4 making sure the phone jack plug is seated correctly into the Staff Control cable plug Screw on the retaining cap 3 to secure j Run a Cable Tie through the large end hole on the right hand footboard mounting tube k Loop the excess Staff Control Cable Run the cable tie around the cable and pull tight to secure Cut off any excess Cable Tie at foot end Grey T runs on either side of Seat Pan for attaching the Hand Controller GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 E BASIC AMERICAN ZENITH SERIES MEDICAL PRODUC Ar LONG TERM CARE BEDS LIMITED WARRANTY Products manufactured by Basic American Medical Products are warranted to the original purchaser to be free of defects in material and workmanship for the warranty period listed below com
25. PLUG DIAGRAMS PLEASE SEE PAGES 36 amp 37 Part Number 31 GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 Wy BASIC AMERICAN ZENITH SERIES Ay 2 SERVICE REPLACEMENT PART DIAGRAM ELECTRONICS FOOT END J BATTERY CABLE BLACK CONTROL BOX ATTACHED TO MOTOR MAY HAVE OPTIONAL UNDERBED LIGHT HEAD END FOOT END HI LO MOTOR OF T CABLE GREY LONGER SIDE OF T CABLE WITH PUSH CABLE TIE IN SMALL HOLE in FOOT KNEE MOTOR LONG T OF T CABLE AND BATTERY CABLE SECURED TO ROD AND MAIN FRAME BRACKET WITH CABLE TIES FOOT MOTOR SHORTER SIDE OF T CABLE WITH PUSH CABLE TIE IN SMALL HOLE CABLE PROTECTION GROMMET IN SEAT PAN KEY HOLE POWER CABLE 9 S PLUG AT HEAD END POWER CABLE SECURED TO ROD WITH CABLE TIES 1 TO ORDER A REPLACEMENT 2 TO ORDER A REPLACEMENT 3 TO ORDER A REPLACEMENT HI LO MOTOR USE SERVICE PACK HEAD MOTOR USE SERVICE PACK FOOT MOTOR USE SERVICE PACK 999 0831 051SP Includes motor 999 0822 052SP Includes motor 999 0822 053SP Includes motor mounting hardware amp installation mounting hardware amp installation mounting hardware amp installation instruction sheet instruction sheet instruction sheet 4 TO ORDER A REPLACEMENT 5 TO ORDER A REPLACEMENT 6 TO ORDER A REPLACEMENT CONTROL BOX PLEASE USE DOUBLE T CABLE USE SERVICE BATTERY CABLE USE PART 999 0831 300 Includes control
26. RICAN Z ZEN ITH SERIES MEDICAL PRODUCT TROUBLESHOOTING NOTHING WORKS NO POWER 1 NOTHING WORKS NO POWER a Check to make sure there is power coming from the outlet Unplug the power cable from the outlet and test the outlet by plugging in a lamp or similar portable device OUTLET WORKS move to Step b Test Outlet for Power Unplug Power Cord and check entire cord to make sure it is not pinched frayed or damaged b Replug the power cord into the outlet NOTHING WORKS UNPLUG THE POWER CORD and check the power cord from the head end to the control box making sure it is not pinched frayed or damaged in any way POWER CORD IS PINCHED With cord unplugged try to move the bed part slightly to release the pinched cord If you can release the cord re plug the power Cable cord into the wall outlet and test the bed BED WORKS Make sure the cord is not frayed or exposed If it is OK you should not have to replace POWER CORD IS DAMAGED Cut cable ties and immediately replace Power Cord ALWAYS UNPLUG THE POWER CORD BEFORE DOING IF 3 PRONG POWER CORD IS DAMAGED ANY ELECTRICAL WORK ON THE BED REPLACE IMMEDIATELY TROUBLESHOOTING STAFF CONTROL BLINKING LIGHTS 1 STAFF CONTROL LIGHTS ARE BLINKING If you have a spare staff control assembly plug the NOTHING ON STAFF CONTROL WORKS cable into the T Cable at the foot end and test BUT PENDANT WORKS WORKS AND LIGHTS NO LON
27. TROL CABLE CONNECTION SECURELY GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 WY M S amp BASIC AMERICAN WT MEDICAL PRODUCT Ay 2 SERIES APS PENDANT HAND CONTROLLER OPERATION BED MODELS APS98174 APS981741 amp APS981742 7 ag M amp Under Bed Light Button BACKLIT PENDANT T Backlit and includes Ji NOTE Linak Model HB8545V3203 61 BAMP Part 999 0806 301 Underbed Light Button 6 KNEE amp FOOT DECK ANGLE DOWN BUTTON 8 UNDO CHAIR POSITION BUTTON 9 OPTIONAL UNDERBED LIGHT BUTTON OPERATION 1 To angle the Head Deck upward PRESS 1 2 To angle the Head Deck downward PRESS 2 3 To raise the Bed Up horizontally PRESS 3 4 To lower the Bed Down horizontally PRESS 4 5 To angle the Knee Foot Decks upward PRESS 5 6 To angle the Knee Foot Decks downward PRESS 6 7 To put the Bed in the Chair position PRESS 7 8 To release the Bed from the Chair position PRESS 8 9 To turn the underbed light on or off PRESS THE LIGHT BULB ICON near the bottom of the hand controller Backlit Pendant includes removable attachment hook A Pendant holster also comes standard with the APS bed THE APS 9000 PENDANT CAN BE PLUGGED INTO THE T CABLE PLUGS ON EITHER SIDE OF THE BED FOR EASY ACCESS THE OPPOSITE SIDE OF THE T CABLE SHOULD ALWAYS
28. bent end facing upward and tab ends facing inward as shown at right Determine the position desired See bottom of page Gently squeeze the tab ends of the wallsaver inward toward the center of the wallsaver and holding the tabs parallel with the slots in the caster bases See DETAIL A slide the tabs into the slots while letting the wallsaver gently expand outward Turn the wallsaver downward until it rests on the floor See Detail B j c lt LLI Start with tab held horizontally WALLSAVER POSITIONS 1 The APS 9000 wallsaver features 3 positions for easy reconfiguration 76 80 and Trapeze For 76 beds position the wallsaver ends in the caster base slots closest to the FOOT end of the bed For 80 beds position the wallsaver ends in the MIDDLE slots on the bases If you have an optional Trapeze unit on a 76 bed position the wallsaver ends in the MIDDLE slots on the caster bases For 80 beds position wallsaver in slots closest to HEAD GF Health Products Inc www grahamfield com Wireform Wallsaver 999 0844 180 Bend faces upward WALLSAVER REMOVAL 1 To remove or move the Wireform Wallsaver to a new position raise the wallsaver off the floor until the end tabs are horizontal DETAIL B EE 2 Squeeze the ends toward the TAM center of the wallsaver until the resting on end tabs slide out of the caster base slots 76 Bed Wallsaver 76 Bed Wall
29. ccess it is recommended that you pivot the rail toward the headboard until it stops and rests in place To set the assist bar back to its upright locked position grab the top of the assist bar with one hand and pivot the assembly upward until the black knob mechanism snaps into place locking the assist bar vertically FOR OPTIMUM SAFETY MAKE SURE PLEASE MAKE SURE THE PIVOTING POWERED AIR MATTRESS SURFACES FINGERS ARE CLEAR OF THE SIDES OR UNDERNEATH THE PIVOTING ASSEMBLY WHEN POSITIONING THE ASSIST BAR UP OR DOWN UNATTENDED GF Health Products Inc www grahamfield com ASSIST BAR IS ALWAYS IN THE FULL VERTICAL LOCKED POSITION WHEN EVER RESIDENT PATIENT IS LEFT MAY POSE A RISK OF ENTRAPMENT PRIOR TO USE ENSURE THE THERA PEUTIC BENEFITS OUTWEIGH THE RISK OF ENTRAPMENT Zenith Series Service Manual 999 0831 190C DEC 2013 NW D e BASIC AMERICAN ZENITH SERIES MEDICAL PRODUCT OPTIONAL PLASTIC HALF RAIL INSTALLATION amp OPERATION KIT ZA84200 Sample shows rail positioned on right side of bed RH Plastic Half Rail 1 Position the Plastic Half Rail 2 as shown with the taller straight edge Assembly 2 toward the head end of the bed and arms angled toward center of the bed 2 From the outside insert the two welded pins with grooves on the rail arms into the two large holes in the side of the head deck 3 From the inside insert the metal hair pin clip en
30. d of the Lanyard Assembly 3 onto the exposed grooves at the end of the pins 4 Position the other terminal end of the Lanyard Assemblies 3 over the small hole on the inside Head Deck 1 of the deck frame Secure with a small threaded Phillips Screw 4 PLEASE ORDER PLASTIC RAIL KIT ZA84200 WHICH INCLUDES A RIGHT HAND AND LEFT HAND HALF RAIL FOUR LANYARD ASSEMBLIES Straight AND 2 PHILLIPS SCREWS OR 2 OPTIONAL HEX HEAD SCREWS ORDER BAG 999 0842 905 FOR JUST THE REPLACEMENT HARDWARE eran d THE PLASTIC RAIL CAN BE POSITIONED ON GY al 2 EITHER THE HEAD OR FOOT DECKS FOR 80 5 Se NN BEDS THEY SHOULD ONLY BE PUT ON THE NE HEAD END FOR 76 BEDS Ns HEAD END PLASTIC HALF RAIL OPERATION FULL UP LOCKED FULL DOWN 11 50 POSITION ON 80 BED UNLOCKED POSITION 292 mm ON 80 BED 15 75 400 mm E 7 00 SLEEP 178 mm SURFACE Press Release Lever to Lower Press Release Lever to Raise TO AVOID PINCHING FINGERS HOLD FOR OPTIMUM SAFETY PLEASE POWERED AIR MATTRESS SURFACES A THE HALF RAIL FROM THE TOP WITH MAKE SURE RAIL IS ALWAYS IN MAY POSE A RISK OF ENTRAPMENT ONE HAND AND CAREFULLY DEPRESS ITS FULL UP LOCKED POSITION PRIOR TO USE ENSURE THE THERA THE BLACK RELEASE LEVER WITH WHEN LEAVING THE RESIDENT PEUTIC BENEFITS OUTWEIGH THE THE OTHER MAKE SURE THERE ARE PATIENT UNATTENDED TO AVOID RISK OF ENTRAPMENT NO
31. d on the latest product information available at the time of printing The most current product information can be found online at www grahamfield com Please check all parts for shipping damage and test before using In case of damage DO NOT USE WY TA AAS Ay GF Health Products Inc www grahamfield com BASIC AMERICAN MEDICAL PRODUCT ZENITH SERIES TABLE OF CONTENTS IMPORTANT INFORMATION REGARDING YOUR BED Safety amp 4 5 5 Recommended Maintenance 6 Warning Labels and Environmental Specifications 1 SECTION A BED SET UP Wa 8 Unpacking Your Bed 43 5299 ard aan do ab 9 Headboard and Footboard Installation 10 Standard Mattress Retainer Installation 11 Standard Wallsaver Installation LLL 12 Optional Trendelenberg Wallsaver Brackets 13 Plugging in Your Staff Nurse Control 14 Pendant Hand Controller Operation 15 Staff Nurse Control 16 Bed Operations Chair Position Ls 17 Bed Operations Trendelenberg Reverse Trendelenberg 18 SECTION 55 19 Optional Pivoting Assist Bar Installation
32. deep Length should match the mattress support platform Use of an improperly fitted mattress could result in injury or death IMPORTANT Powered air mattress surfaces may pose a risk of entrapment Prior to use ensure the therapeutic benefits outweigh the risk of entrapment The bed is intended for use storage and transport within a temperature range of 40 C to 60 C It has a water resistance rating of IPX6 and IS NOT to be power washed or submersed Zenith Series Service Manual 999 0831 190C DEC 2013 WY amp BASIC AMERICAN MEDICAL PRODUCTS A4 2 s2 ZENITH SERIES IMPORTANT SAFETY AND WARNING INFORMATION The head back and knee foot decks can be lifted freely A by hand for easy cleaning access when patients are not in the bed If you lift the head back or knee foot deck for any reason please take great care when lowering back down to the prone position make sure that all body parts are clear of the space between the deck and the bed prior to slowly lowering any deck manually To avoid injury DO NOT LET DECKS FALL FREELY FROM ANY ANGLE Notice for California Customers A California Proposition 65 WARNING This product contains a chemical known to the State of California to cause cancer and reproductive or developmental harm Proper routing and tie off of electrical cabling especially A the power cord is essential for proper operation and to ensure safety from electrical shock In the
33. embly See page 31 for order information 2 Staff Control Bevel Screws 1 Shroud Screws TROUBLESHOOTING PENDANT amp DOUBLE T CABLE If orange lock icon lit press key symbol and function to unlock A NAN Aes uio WIE ALL Om gt 8 LOCKED 1 STAFF CONTROL WORKS BUT PENDANT HAND CONTROLLER FUNCTION DOESN T a Check to see if the functions are locked out on the Staff Control panel if orange lock icons show on panel then that function is locked out Press the Key and Function Make sure plugs at foot i e Head button at the same time until the orange lock is sia et B icon goes out Test the function If the PENDANT STILL Make sure plugs DOESN T WORK go to step b are fully seated O ring does not show b Check the connections at the seat pan Pendant Hand Controller to T Cable and Staff Control Cable connection to the T Cable at the foot end making sure plugs are fully engaged Also check the T Cable connection at the Control Box If you have an Underbed Light feature make sure all cables are secure If the PENDANT STILL DOESN T WORK move to step c Unplug Staff Control Cable from T Cable at foot end D Unplug Power Plug before working on bed electronics c UNPLUG THE POWER CORD FROM THE WALL OUTLET d Unplug the Pendant Hand Controller plug from the end of the T Cable on either side of the beds Seat Pan Unplug the Staff Control Cable from the
34. end of the T Cable at the foot end of the bed and unplug the other end from the Control Box e Plug the Pendant Hand Controller plug directly into the HB port on the Control Box making sure it is fully seated Plug in the Power Cord and test the Pendant ALL BUTTONS WORK Replace the T Cable See page 31 for order information NOTHING WORKS Replace the Hand Controller See page 30 for order information GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 WY Z BASIC AMERICAN MEDICAL PRODUCTS ZENITH SERIES TROUBLESHOOTING MOTOR CABLES amp CONTROL BOX 1 HEAD FOOT OR HI LO FUNCTION NOT WORKING a Check plugs to make sure they are firmly seated in all ports on the Control Box and are plugged into the correct ports See diagram at right Check all cables to make sure they are not frayed pinched or damaged in any way If any cable is damaged UNPLUG THE BED S POWER CORD FROM THE WALL OUTLET and REPLACE THE CABLE AND OR THE ELECTRONIC COMPONENT HEAD DECK NOT RAISING Unplug the power cord Switch the head and foot plugs Ports 1 and 3 Re plug the power cord and press the FOOT button to test HEAD WORKS Control Box head port bad Replace box See page 30 for order information DOESN T WORK Replace the Head Motor See page 30 for order information FOOT AND KNEE DECKS NOT RAISING Unplug the
35. enith Series Service Manual 999 0831 190C DEC 2013 WY BASIC AMERICAN an MEDICAL PRODUCTS E Ad ZENITH SERIES SERVICE REPLACEMENT PART RECORD Page 1 DECKING Part Number Description amy OrderDato Pree E Dem Dem a ERN Deck Hardware Pack INCLUDES 1 Pkg Separate 5 16 Retaining Rings Deck Brackets Hardware Pack MOTORS ACTUATORS am Orderbate Proe HI LO Motor Cable attached amp Hardware Pack 1Moor fof OR Head Motor Cable attached amp Hardware Pack tMotor fof OR Foot Motor Cable attached amp Hardware Pack Motor Hardware Pack INCLUDES 1 Pkg 2 12mm Retaining Rings Hair Pin Clips Separate Hardware Pack Snap Rings 999 0844 991 Standard Cable Ties Installation Instruction Sheet CONTROL BOX amp POWER CABLES 399 0775 208 PENDANT HAND CONTROLLER am Orderbate Price semen e Feeder an OPTIONAL UNDERBED LIGHT amp ADAPTOR CABLE Underbed Light Adaptor Cable 146 GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 BASIC AMERICAN ZEN TH SERI ES MEDICAL PRODUCTS Ww SERVICE REPLACEMENT PART RECORD Page 2 DOUBLE T CABLE Grey Double Control Cable NN Double T Cable
36. event you are replacing any electrical cabling on your bed you must make sure the cables are free from any pinch points obstructions or stretched so tight that they may come loose or become damaged In addition cables should be tied off in such a way to secure them and keep them free from tangling on any part of the bed during normal operation Refer to your service manual s electrical section for proper cable routing ENTRAPMENT amp COMPLIANCE INFORMATION On April 10 2006 the FDA U S Food and Drug Adminis tration released long awaited guidelines for reducing the risk of bed entrapment Hospital Bed System Dimensional and Assessment Guidance to Reduce Entrapment The new Guidance identifies potential entrapment areas and those body parts most at risk for entrapment provides design criteria for manufacturers of new hospital convalescent beds recommends particular test methods to assess the conformance of existing hospital conva lescent bed systems and answers frequently asked questions about entrapment issues The new Guidance was a result of a long standing collaboration between the FDA and the Hospital Bed Safety Workgroup HBSW formed in 1999 GF Health Products Inc s Long Term Care Bed division Basic American Medical Products 1s an HBSW charter member As a result of our commitment to product safety all our current long term care beds have been strictly tested and conform to the new FDA Guidance The guideline
37. he slots while letting the wallsaver gently expand outward 3 Turn the wallsaver downward until it rests on the floor See Detail B STEP 3 WALLSAVER REMOVAL 1 To remove or move the Wireform Wallsaver to a new position raise the wallsaver off the floor until the end tabs are horizontal 2 Squeeze the ends toward the center of the wallsaver until the end tabs slide out of the caster base slots IMPORTANT WALLSAVER END NEAREST THE WALL MUST FACE UPWARD AS SHOWN FOR WALLSAVER TO SEAT PROPERLY IN SLOTS Wireform Wallsaver 999 0844 180 Bend faces upward GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 WY D e BASIC AMERICAN ZENITH SERIES 2 MEDICAL PRODUCT PLUGGING IN THE FOOTBOARD NURSE STAFF CONTROL STEP 1 ATTACHING THE FOOTBOARD The APS 9000 bed features a Nurse Staff Controller in the footboard however the board is ordered separately with your bed because of the variety of board styles available If ordered at the same time as the bed the Staff Control Assembly and Shroud Cover will be pre installed to the Footboard at the manufacturing factory STEP 2 CONNECTING YOUR CABLES Please refer to DETAIL A shown below a If the Staff Control Assembly is not installed at the B ped factory you will need to first attach it to the footboard A Ss P Assembly from b With the cutout side of the footboard facing outward
38. inside of board as shown insert the staff control cable through the large round hole c With the text right side up insert the Staff Control Cx Assembly into the cutout slot on the footboard and ee Y attach to the board using the two outside small holes and two screws from your staff control hardware kit d Attach the Shroud Cover over the cable on the inside of the board using the four remaining screws Cable Tie from your kit Staff Control NN Assembly e Insert the T Cable end extending out the foot end with phone jack into the round plug making sure the phone jack is seated correctly inside the female plug arrow to arrow See DETAIL B Foot Board with cutout N cable to mounting tube SEE PAGE 10 OF THIS Loop Male Staff Control Cable y AR f MANUAL FOR PROPER and cable tie through mounting l ASSEMBLY OF ELBOW WAP MOUNTING BRACKETS TUBES amp FOOTBOARD 9 IMPORTANT LF 3 Make sure to tie d S off the staff control A f Screw on the round lock cap onto the Staff Control s female plug to secure See DETAIL B Female end of Staff Control Assembly Cable plugs into T Cable board mounting tube with a cable tie as shown Locking End Cap on Double T Cable DETAIL B MAKE SURE LOCK End of Double T Cable at foot end Grey END CAPS ARE DETAIL A runs on either side of Seat Pan CLOSEUP OF STAFF for attaching your Hand Controller SCREWED ON CON
39. le 999 0806 212 GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 WY E BASIC AMERICAN Aa ZENITH SERIES APS 9000 SERIES ELECTRICAL CABLING MODEL APS981742 9 9 e POWER CABLE 9 T CABLE HEAD CABLE FOOT CABLE 6 HI LO CABLE FOOT HI LO CABLE HEAD Ls BATTERY BACKUP CABLE GROUND WIRE UNDERBED LIGHT CABLE UBL Mounted Battery Cable ell M Ground 4 Wire 8 Ili D Io T ji u 22808 d Lm da ae Petro ee PA tase M M ceo 22573 99 o7 gs d I Underbed Light UBL Attached NOTE Cabling for Beds with Underbed Light and Mounted Battery Battery Backup features are identical to Standard APS beds Cable except that the T Cable plugs into Port 2 in the Underbed Light Box and an extra Adaptor Cable is plugged into Port 1 MOUNTED on the Underbed Light Box and the HB Port in the Control Box BATTERY OPTION A Battery Cable runs from the Control Box directly to an 999 0831 003 external Battery Pack at the foot end GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 PRODUC Wy NA asic AMERICAN ZENITH SERIES gt ERI C M De SECTION D SERVICE REPLACEMENT PARTS GF Health Products Inc www grahamfield com Z
40. mencing from the date of shipment Zenith9000 lt Zenith7000 Liberty Eze Lok Bariatric Zenith5000 15years 15years 15years 15years 18 years 18 years 18 years 18 years 18 years 18 years 18 years 18 years 18 years 18 years CN and 5 years 5 years 3 years 3 years 2 years Control Box y y y y y Non specified 3 years 3 years 3 years 3 years ears Bed mounted accessories i 2 years 2 years 2 years 2 years 2 years 2 years 2 years and unspecified d y y y y y y components Headboards and ear 1 year 1 year 1 year 1 year 1 year ear Footboards d February 2013 includes all 230V and Slide Wide bed models m This warranty does not apply to damage resulting from abuse accident negligence misuse unsuitable environmental conditions improper cleaning or caused by unauthorized alteration repair maintenance assembly or installation m The beds should be used only for their intended purpose and maintained according to the service manual provided with the bed m Basic American s liability shall not exceed the original purchase price m Any repair work or replacement shall not exceed the warranty duration m Basic American Medical Products will at its option repair or replace defective product or parts provided that the replacement or return has been previously authorized by Basic American or one of its divisions under the terms of this warranty If you have
41. nder warranty E i i VOLT HZ AMP TYPE Maa asa e These helpful labels can be located on the main frame rails immediately below ay SERIAL NO the sleep decks on either side of the bed A SAFE WORKING LOAD IPX6 e 000000000000 p Please have this IMPORTANT infor mation ready when calling our customer ZENITH APS 9000 assist you and quickly answer your questions and concerns ZENITH 808 SERIES SERIAL 2 9 service or technical support staff at APS98 1 74 PATENT PENDING 800 365 2338 it will allow us to better MODEL NO 808 0000 000000 MFG DATE 4 01 13 GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 WY Z BASIC AMERICAN MEDICAL PRODUCTS A4 2 s2 ZENITH SERIES APS 9000 SERIES ELECTRICAL COMPONENTS LINAK Control Junction Box Part 999 0831 300 Quantity 1 Power Cable plugs into side port part listed at bottom Head Motor Actuator Part 999 0822 052 Quantity 1 Foot Motor Actuator Part 999 0822 053 Quantity 1 HI LO Motor Actuator Part 999 0831 051 Quantity 2 STANDARD 3 Prong Power Cable Part 999 0775 208 Quantity 1 A DO NOT use unauthorized parts accessories or adaptors other than those specified authorized by GF Health Products Inc DO NOT open assemblies such as the Actuators Hand Control or Control Quantity 1 MODEL APS9817406 PENDANT Part
42. onsider this the outside of the board Position 2 mounting tubes on the inside of the footboard with L facing outward Align the top hole of the mounting tubes with the top holes in the footboard Insert a 40mm hex drive bolt through each of the top holes and bottom holes and screw into each insert Tighten with the Hex Allen wrench included in the kit Slide the L portions of the Mounting tubes into the hollow ends of the main frame rails at the foot deck end FOR 80 BEDS Slide the mounting tubes in until the first tube hole lines up with the second rail hole See sample below FOR 76 BEDS Slide the mounting tubes in until the first tube hole lines up with the third rail hole See sample below FOOTBOARD af Inserts on outside 76 hole position 3rd hole in 80 hole position 2nd hole in 1st hole f I NOTE The first hole at the foot end is reserved for attaching the Optional 4 pan extension Zenith Series Service Manual 999 0831 190C DEC 2013 NW A BASIC AMERICAN ZENITH SERIES AE MEDICAL PRODUCTS Using 2 Retainers 999 0844 1214 1 Determine if you need to position your bed in an 80 or 76 4 On the head end carefully squeeze the Mattress Retainer ends configuration 80 outside holes 76 inside holes see inward toward the center of the retainer and insert the ends Closeups A amp B into the proper holes see Closeups
43. power cord Switch the foot and head plugs Ports 3 and 1 Re plug the power cord and press the HEAD button to test FOOT WORKS Control Box foot port bad Replace box See page 30 for order information DOESN T WORK Replace the Foot Motor See page 30 for order information BED DOES NOT GO UP AND DOWN IN HORIZONTAL POSITION If you press the Up or Down HI LO button and you hear a click or buzz but nothing happens Check the HI LO Motors by touching them amp pushing the HI LO buttons YOU FEEL NOTHING possible bad motor go to the third step below YOU FEEL SLIGHT VIBRATION Motor OK Unplug the Power Cord Switch the two HI LO plugs ports 4 and 2 in the Control Box Re plug the power cord and press the same HI LO button then touch the same non vibrating motor i MOTOR NOW VIBRATES Bad port in the Control Box Replace box See page 30 for order information ii MOTOR DOES NOT VIBRATE Replace the bad HI LO Motor See page 30 GF Health Products Inc www grahamfield com POWER PLUG H 5 LLI 953 a I e J Lr a O x Q LLI LL m us 2 BED LOOKS UNLEVEL HI LO MOTORS ARE NOT IN SYNC a Press the HI LO DOWN button repeatedly on either the Staff Control or Pendant Hand Controller until the bed goes completely down and rests in its full horizontal position The two HI LO motor shafts should be completely retracted inside the motors QUICK REFERENCE
44. range LED lock symbols will appear under the Head Knee Chair HI LO and Trendelenberg Reverse Trendelenberg icons To Unlock all functions press the All Locked button 1 and the Key button 8 simultaneously Orange LED lights will not show up SAFE MODE Green light will show automatically when bed is plugged in and will blink intermittently during 10 minute sleep mode After 10 minutes of lapsed time since the last function was used the LED light shows green and HI LO Lock icons will show orange To manually disable the function hold the Safe Mode button 15 and Key button 8 at the same time Green LED light will go out Zenith Series Service Manual 999 0831 190C DEC 2013 NW D e BASIC AMERICAN ZENITH SERIES Ay 2 MEDICAL PRODUCT BED OPERATIONS CHAIR POSITION 1 Make sure the Chair position on the staff control panel is not locked out orange lock icon To unlock press the Key icon 1 and Chair icon 2 or All Locked button 3 at the same time 2 move the bed to the Chair position foot amp knee decks angled up head deck angled up and head of bed tilted upward press on the chair icon button 2 To release the chair feature and return the bed back into a horizontal position press the flat bar icon 4 The Chair feature can also be operated using the Pendant See page 15 Up and Down
45. rehabilitational care etc DO NOT use the assist devices as push handles for moving the bed Assist devices can be deformed or broken if excessive side pressure 15 exerted Assist devices are not meant for patients considered as high risks for entrapment i e patients with pre existing conditions such as confusion restlessness lack of muscle control altered mental status either organic or medicinal or a combi nation thereof Additional safety measures should be considered for such high risk patients NEVER permit more than one 1 person on in the bed at any time Body weight should be evenly distributed over the sleeping surface of the bed DO NOT allow the patient to lay sit or lean in such a way that their entire body weight is placed only on the raised head or foot sections of the bed This especially applies when repositioning or transferring a patient in or out of the bed Increased risk may occur when the patient s size and or weight are inappropriate for the bed s dimensions or weight capacity Risk of entanglement or injury may occur if the mattress used with mattress retainers does not fill the entire width between stops or which compresses to less than 1 50 inches under user s weight Mattress must be properly sized to fit the mattress support platform and must remain centered on the support platform relative to State and Federal guidelines Recommended minimum dimensions of mattress 1s 35 inches wide and 6 inches
46. s set forth by the FDA Guidance layout specific dimensional limitations on potentially injury threatening gaps and spaces that can occur between bed system components such as rails when not properly installed GF Health Products Inc and Basic American Medical Products have conformed to these guidelines from a manufacturing aspect However entrapment issues can often arise when a healthcare provider facility has not correctly assembled the components on a bed It 15 essential that the provider facility fully understand their GF Health Products Inc www grahamfield com responsibility in complying to the guidelines set forth by the FDA in order to avoid injury To that end we have provided the FDA s web address at right as a resource for understanding and following these guidelines for the safety of patients residents It is also essential to have the correct bed components acces sories that correspond with the needs of the patient resident and the particular bed you have purchased Matching the correct bed component that correlates with the regulatory guidelines can be a daunting task Our sales team at GF Health Products Inc and our friendly Customer Service Representatives at Basic American Medical Products can help you sift through the wide array of compliance and bed options We will help you determine which bed bed part 1s best for the patient s resident s particular needs and help you with any compliance issues The Zenith APS 90
47. saver Position w Trapeze or 80 Bed Wallsaver Position w o Trapeze 80 Bed w o Trapeze Position w Trapeze Zenith Series Service Manual 999 0831 190C DEC 2013 NW P A BASIC AMERICAN ZENITH SERIES WT MEDICAL PRODUCT Ay 2 OPTIONAL WALLSAVER ADAPTOR BRACKET INSTALLATION TO USE WITH TRENDELENBERG REVERSE TRENDELENBERG FEATURE 4 Secure brackets to caster bases using short Nylon Lock Nuts 3 100 6744 002 included in your adaptor bracket bag kit STEP 1 BRACKET INSTALLATION 1 Remove the tall Lock Nut 1 from the head end of both the right and left hand caster bases 2 Position the two saddle adaptor brackets 2 sa 999 0831 002 so that the ends with slots face away from the bases as shown NOTE MOUNTING OF THE ADAPTOR BRACKETS IS ONLY NECESSARY IF YOU PLAN ON USING TRENDELENBERG REVERSE TRENDELENBERG FEATURE 3 Lower the brackets onto the caster bases aligning holes in brackets with caster stems STEP 2 WALLSAVER ASSEMBLY 1 Position the Wireform Wallsaver Part 999 0844 180 with bent end facing upward and tab ends facing inward as shown at right 23 t LLI DETAIL B 2 Gently squeeze the tab ends of ae Finish with the wallsaver inward toward the Wallsaver center of the wallsaver and hold resting on ab held floor ing the tabs parallel with the horizontally slots in the caster bases See DETAIL A slide the tabs into t
48. these components the manufacturer s warranty becomes void DO NOT use unauthorized parts accessories or adaptors other than those specified authorized by GF Health Products Inc When operating the HI LO Knee or Back Functions of the bed ALWAYS ensure that the confined individual is positioned properly within the confines of the bed DO NOT let any extremities protrude over the side or between the bed rails when performing these functions DO NOT lower the bed when objects are beneath it Failure to inspect under the bed can result in damage to property or personal injury The bed s Pendant Cord MUST BE ROUTED AND SECURED PROPERLY to ensure it does not become entangled and eventually severed during use Also make sure all electrical cords DO NOT get tangled around the bed side rails or legs during transport or normal operation of the bed When using nasal type or masked type administering equipment all oxygen or air tubing MUST BE ROUTED AND SECURED PROPERLY to ensure that the tubing does not become entangled and eventually severed during the normal operation of the bed Keep all moving parts free of obstructions 1 e blankets sheets heating blankets pads wiring etc GF Health Products Inc www grahamfield com A A dia gt Beds manufactured by Basic American Medical Products are designed for use within an institutional healthcare environment 1 9 assisted living skilled nursing tran sitional care
49. tion the Pivoting Assist Bar 2 bracket over the Head Deck 1 frame and align the two holes in the Assist Bar bracket with the two holes in the frame rail on either side of the head deck 2 From the outside insert the Clevis Pins 3 through the holes in the pivot bracket and deck frame C2 From the inside insert a Hair Pin Clip 44 through HEAD each of the small holes in the clevis pins END PLEASE ORDER KIT ZA85400 KIT INCLUDES ONE PIVOTING ASSIST BAR ASSEMBLY AND TWO LANYARD ASSEMBLIES WITH CLEVIS PINS AND HAIR PIN CLIPS A STATIONARY ASSIST BAR IS ALSO AVAILABLE AS AN OPTION KIT ZA85000 THE ASSIST BAR CAN BE POSITIONED ON EITHER THE RIGHT SIDE OR LEFT SIDE OF THE HEAD DECK IT IS NOT OFFERED FOR THE FOOT END OF THE BED Bracket ON TOP of the Deck Frame aligning holes in the bracket with 2 holes in the frame J PIVOTING ASSIST BAR OPERATION HEAD Recommend Pivot Toward Headboard 4 ye 077 x PA N Y Y A x A N P f EA N Black Knob to Lock or Release 17 00 win 4 DECK EA Ye END HEAD DECK HEAD SLEEP SURFACE 1 To release the pivoting assist bar from its vertical lock position hold onto the top of the bar with one hand and slightly pull out the black knob on the outside of the pivot assembly with the other hand to release the locking mechanism For ease of patient a
50. use or Existing second Bearing Deck Bracket ae Existing a Clevis Pin DETAIL OF DECK ATTACHMENT 999 0844 940G KNEE DECK Similar for all decks TO VAIN PRANE SEAT PAN BRACKETS Re use Short Clevis Pins ATT Re use ri Existing d Ratchets Retaining Ring Re use Long Clevis Pins 999 0844 9306 FOOT DECK Reining 2 Bracket TO KNEE DECK Ring MOUNTING BRACKETS DETAIL OF EDEMA RATCHET RE ATTACHMENT Use existing ratchets and hardware 1 TO ORDER A REPLACEMENT 2 TO ORDER A REPLACEMENT 3 TO ORDER A REPLACEMENT HEAD DECK USE SERVICE PACK KNEE DECK USE SERVICE PACK FOOT DECK USE SERVICE PACK 999 0844 920SP includes deck 999 0844 940SP includes deck 999 0844 930SP includes all deck mounting hardware amp installation mounting hardware amp installation mounting hardware amp installation instruction sheet instruction sheet instruction sheet Re use existing edema ratchets amp ratchet hardware WHEN ORDERING REPLACEMENT PARTS WITH CUSTOMER SERVICE PLEASE HAVE THE BED SERIAL NUMBER AVAILABLE TO CONFIRM WHETHER THE PART IS COVERED UNDER WARRANTY SEE PAGE 24 FOR LOCATION OF SERIAL NUMBER ID LABEL GF Health Products Inc www grahamfield com Zenith Series Service Manual 999 0831 190C DEC 2013 YY 4 BASIC AMERICAN ZENITH SERIES DA L a a a y MEDICAL PRODUCTS TEP SERVICE REPLACEMENT PART DIAGRAM MAIN FRAME CAPPING DETAIL A SCALE 1 5 2X 100 4738 005 Round
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