Schematic - Tip Top Parts
Contents
1. 2 2 2 Parts List Ref No Part No Part Name amp Description Quantity Remarks 1 AC41KBAKZRU3 FILTER COVER 1 2 AC46NAKTZV06 CORD REWIND BUTTON 1 3 AC38KBRMZ000 HEPA FILTER 1 4 AC93FAUXZ000 MOTOR ENCLOSURE 1 5 ACO3ZFAKTZ000 MOTOR RUBBER SUPPORT 1 6 AC16KGFZ00 DUST BAG 1 F AMC414 8999 SCREW 1 SHIPPED 10 PER PACKAGE 8 AMC744 258 SPRING 1 9 AC90OCZSZRO3 CANOPY COVER 1 10 AC4154460 WIRE CONNECTOR 1 SHIPPED 10 PER PACKAGE 11 AC99GAKTZ000 NOISE SUPPRESSOR 1 12 AC85GDMKZ000 LEAD WIRE BLACK 1 13 AC43GDGBZ000 LEAD WIRE WHITE 1 14 ACO3FAXAZ000 MOTOR REAR SUPPORT 1 15 AC81GAWAZ000 LEAD WIRE ASSEMBLY 1 16 ACO2FCUNZ000 MOTOR FRONT SUPPORT 1 17 AC92FCINZ000 MOTOR 1 18 AMC XTN4 14BFY SCREW 1 SHIPPED 10 PER PACKAGE 19 AC30EAWPZ000 RELAY 1 20 AC99CAKTZV07 WHEEL 1 21 ACO3ACZSZV07 LOWER BODY 1 22 AC37KAKTZ000 SECONDARY FILTER 1 23 AC 74 PDMKZRU3 TOOL COVER 1 24 AC60KCRXZRU3 HOOD 1 25 ACO1DAKTZV07 BUCKLE 1 26 AC31AAXAZV06 FURNITURE GUARD 1 27 AC11KAKTZROK BAG SUPPORTER ASSEMBLY 1 28 AC64HAKTZ000 INLET BAG PACKING 1 29 AMC706 024 SPRING BAG MOUNT ASSEMBLY 1 30 ACO3LAKTZ000 BAG MOUNT GASKET 1 31 AC90EDBXZ006 RECEPTACLE 1 32 AC93CAKTZV07 CASTER ROLLER UNIT 1 33 AC95CAKTZV06 CASTER WHEEL 1 MC CG902 00 2 3 2 3 1 2 3 2 Hose 8 Attachments Exploded View Parts List Part No Part Name amp Description Quantity AC94PCHKZV06 HOSE ASSEM2. 1 Remove Power Nozzle cover agitator cover belt and agitator assembly see BELT REMOVAL Reassemble belt agitator assembly Power Nozzle cover light bulb and light cover see BELT REPLACEMENT Belt Path q Agitator Assembly Replacement Brush Unit 4 SERVICE PROCEDURES 4 1 HOOD 4 1 1 Removal 1 Lift up on the hood release as the hood is raised 2 With the hood all the way up force it until the two ends pop out of place 4 1 2 1 Place each end of the hood into the slot while holding upright in the position it was removed Replacement 2 Work both ends into the openings and close 4 2 CANOPY COVER 4 2 1 Removal 1 Remove the cord rewind bar by snapping it off from rear to front Cord Rewind Lift Up From This End 2 The canopy cover has a screw on each of the four 4 corners securing it in place Use a screwdriver to remove each screw Four 4 Screws 3 Lift the canopy cover off of the canister base 4 Secure the power cord to prevent retracting as you are CANISTER servicing the motor 4 2 2 1 Set the canopy cover in position and secure the canopy with 4 screw holes Replacement 2 Snap the cord rewind bar into place on the canopy cover 4 3 CORD REEL 4 3 1 Removal 1 Remove hood see HOOD Removal 2 Remove canopy cover see CANOPY COVER Removal 3 Disconnect both cord reel wires 4 Remove the cord cover cap from the base 5
3. Lift the cord reel straight up to remove Do this by prying it out of the retainers 4 3 2 1 Connect both wire cord reel wires to the new cord reel assembly Replacement 2 Route the plug through the hole in the canister base and snap the cord cover cap in place 3 Position the slots in the cord reel brackets into place over the retainers in the base 4 Route the cord reel wire into the provided slot to prevent pinching 5 Replace canopy cover and brake pedal see Canopy Cover Replacement 6 Replace hood see Hood Replacement 4 4 CANISTER MOTOR 4 4 1 Removal 1 Remove hood see HOOD Removal 2 Remove canopy cover see CANOPY COVER Removal 3 Remove the motor enclosure from the motor 4 Remove white wire and black wire terminal from the motor 4 4 2 1 Attach white wire and black wire terminals to the new motor Replacement 2 Replace the enclosure on the motor 3 Place new motor in canister base 14 MC CG902 00 4 Replace canopy cover and brake pedal see Canopy Cover Replacement 5 Replace hood see Hood Replacement 15
4. No Part Name amp Description Quantity Remarks 1 AC61ZDMKZ000 PACKAGING ASSEMBLY 1 INCLUDES ITEMS A H 2 ACO1ZDMKZ000 OPERATING INSTRUCTIONS 1 MC CG902 00 3 SERVICE PROCEDURES POWER NOZZLE 3 1 BELT 6 Lift agitator assembly out and remove worn belt 3 1 1 Belt Removal 1 Turn Power Nozzle upside down 2 Unscrew the two 2 Power Nozzle cover screws 3 1 2 Belt Replacement 1 Install new belt over motor drive then over belt path 3 Turn Power Nozzle right side up Press handle release pedal and lower the swivel Lift rear latches up Motor Belt Drive Path End Cap 4 Agitator 2 Place agitator assembly back into Power Nozzle 3 Reinstall agitator cover by lining up the front tabs and slots and rotating downward until the latches snap into place 5 Depress tabs on rear of agitator cover and rotate forward to release from the Power Nozzle base Agitator Cover A Line up front of cover and base Rest cover on front edge Agitator Cover 11 MC CG902 00 5 Rotate cover back Press cover firmly until side and rear tabs snap into place Turn Power Nozzle upside down and replace two 2 cover screws 3 2 3 2 1 1 Remove Power Nozzle cover see Belt Removal BULB Bulb Removal 2 Push in and turn bulb counterclockwise then
5. BLY AC96RAKZZV06 FLOOR BRUSH AC60RAKZZV06 CREVICE TOOL AC86RAKZZV06 FABRIC BRUSH AC88RAKZZV06 DUSTING BRUSH ACO5PSUZV06 HOSE ONLY AC92PCAZZV06 SWIVEL ASSY AC22PAFZZV06 HOSE ADAPTER Woolf WINE AC98PSTZV06 CURVED PIPE INIT AXTN4 12BFY SCREW SHIPPED 10 PER PACKAGE AC31TBMVZ0U0 ORNAMENTAL PLATE AC93BSTZV06 HANDLE ASSEMBLY ACO9ESTZ000 SLIDE SWITCH AC99EAVKZVU7 SLIDE KNOB AC54PAPAZV06 CONTROL SUCTION AMC415 2093 SPRING WAND LOCK AC37GSTZV06 WIRE HARNESS AC97PAENZV06 UPPER WAND AC99PAKSZVO0O6 LOWER WAND AMC725 419 SPRING WAND LOCK elle el el H HB HEH H el ole H HB HB HB HB HE BIH SHIPPED 10 PER PACKAGE MC CG902 00 Cord Reel 2 4 2 4 1 Exploded View Parts List 2 4 2 Remarks SHIPPED 10 PER PACKAGE Quantity Part Name amp Description CORD REEL BRAKE LEVER CONTACT BASE CONTACT DISC ASSY CORD REEL HUB ASSY CORD REEL BRACKET Part No AC99NCVAZV06 AC94NAKTZV06 AXTN4 16BFY AC19NAVAZ000 AC98NCVAZ000 ACO1NCUHZ000 ACO4ACUHZV07 2 5 Packing Materials 2 5 1 Exploded View E G Corrugated Bag Handle Sheet H i Bag Wands c Foam i Power Nozzle F Corrugated Sheet Tray Cushion B De Operating Instructions 2 5 2 Parts List Ref No Part
6. G H m AMC415 3196 SWIVEL ray Aa AMC742 019 SWIVEL SEAL ray oo AC83MAKSZV06 INDICATOR BLOCK ASSEMBLY H to AMC722 909 WASHER THRUST SHIPPED 10 PER PACKAGE N o AMC722 955 CATCH INDEXING N H AMC725 635 WASHER SHIPPED 10 PER PACKAGE N N AMC742 016 RATCHET CATCH N w AMC747 287 INDICATOR LEVER N A AC48AMGZV06 PAD FOOT PEDAL N u AMC742 015 INDICATOR BLOCK N te AMC725 775 SPRING ASSIST N a AMC747 291 CAM INDICATOR N AC84RBZMZ000 AGITATOR N to AMC681 297 SCREW w o AMC705 093 MOTOR BRIDGE w H AC747156 MOTOR GASKET w N AC90FCUZZ000 MOTOR w w AC28SAXAZ000 BELT MICRO GROOVE w A AMC742 002 MOTOR ADJUST SPRING w u AMC 1CTCE23 WIRE CONNECTOR SHIPPED 10 PER PACKAGE w m AC97KAXEZV04 OVERLOAD PROTECTOR w a AC47AGIZV06 HANDLE RELEASE w AMC742 013 LIFTER w vo ACO3RAKTZU01 FLOOR NOZZLE A o AC64CAKTZ000 BUSHING A H ACO1CAKSZV06 WHEEL INCLUDES ITEM 40 BUSHING A N AMC744 029 FRONT AXLE DN LN ES ee Ke dS ed Ke Kd Kd Kd Ka Kn Kd oe Kd Kn nd Kan Kd Kan OS Kd Ke Kn Ke Ke Kd Ke LS Ke LS Kd Kd Kd Kd Ke Kers MC CG902 00 2 2 Canister 2 2 1 Exploded View co MC CG902 00
7. ODY YELLOW WIRE Power Cord BLUE RED WIRE BLUE RED WIRE Fuse ne NATT BLUE RED WIRE Fuse BLUE RED WIRE Cord Reel BLACK WIRE Power Cord BLACK WIRE Relay WHITE WIRE Power Cord WHITE WIRE Cord Reel WHITE WIRE Motor MC CG902 00 EXPLODED VIEW AND PARTS LIST 2 Power Nozzle 2 1 Exploded View 2 1 1 2 1 2 Parts List Power Nozzle Part No Part Name amp Description MC CG902 00 AC50XDMKZR03 POWER NOZZLE ASSEMBLY ACO2RDGBZRU3 NOZZLE TOP AC21HAKTZ000 WINDOW COVER AC10AAKTZV06 FURNITURE GUARD AC13DAUJZVU6 BUTTON EXTENSION AC21HGJZ00 LENS HEIGHT ADJUST AC37KAKSZ000 FILTER INTAKE EXHAUST ACO1QAKTZWO3 AGITATOR COVER Ojoj HD oO WINE AMC681 550 SCREW H o AC62VAKTZV06 SWIVEL CAP H H AC28GADFZ00 LIGHT BULB my N AC93HDAYZ000 BULB SOCKET H w AC47AATYZV06 FOOT PEDAL H A AC64EAWBZV06 CORD amp PLUG Hm u AC13DATYZV06 COVER PLUG HOUSIN
8. Order Number MAC1002002CE Service Manual Vacuum Cleaner MC CG902 00 Modei MC CG902 00 Power Source AC 120V 60 Hz Power Consumption 12 0 Amps _Headlight Ves O Specifications are subject to change without notice for further improvement A WARNING This service information is designed for experienced repair technicians only and is not designed for use by the general public It does not contain warnings or cautions to advise non technical individuals of potential dangers in attempting to service a product Products powered by electricity should be serviced or repaired only by experienced professional technicians Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death 2010 PANASONIC CONSUMER ELECTRONICS COMPANY DIVISION OF PANASONIC CORPORTATION OF NORTH AMERICA All rights anasonic reserved Unauthorized copying and distribution is a violation of law MC CG902 00 CONTENTS Page 1 WIRING DIAGRAM ee nana nn nana 3 1 1 Wiring Schematic ooo 3 1 2 Pictoral Diagram ooo 3 2 EXPLODED VIEW AND PARTS LIST 4 2 1 Power Nozzle 1 4 2 2 Canister 2 3 Hose 8 Attachments 8 2 4 Cord Reel nn 9 2 5 Packing Ma
9. pull out to remove Push In And Turn 3 2 2 Bulb Replacement 1 Push in and turn bulb clockwise to replace Bulb must not be higher than 15 Watts 130 Volts SRE ivo Push In And Turn 2 Reinstall Power Nozzle cover see Belt Replacement 3 3 POWER NOZZLE MOTOR 3 3 1 Specifications 1 120V 60Hz 2 Amps 2 0 2 7 max at 18 000 14 550 R P M 3 Watts 225 298 max at 18 000 14 550 R P M 4 Torgue 55 100 Nm at 18 000 14 550 R P M 3 3 2 1 Remove Power Nozzle cover nozzle cover and agitator assembly see BELT REMOVAL 2 Remove two 2 motor bridge screws Lift out bridge and motor Motor Replacement NOTE Observe routing of motor wires and all other wiring before removing motor 3 Hook a finger under the center of the overload protector and lift to free it from the retaining tabs Remove the overload protector wire terminals Check continuity by depressing the button completely When the button is released there should be continuity between the two poles when checked If all components and items in the troubleshooting guide have been checked and the overload protector continues to trip it should be replaced 4 Insert a flat screwdriver blade between the indicator block assembly and the plastic retainer for the four 4 wires Pry up and out to free the indicator block assembly from the retaining tabs Indicator Block Assembly 5 Remove wire connectors to free mo
10. terials 10 3 SERVICE PROCEDURES POWER NOZZLE 11 Page 3 1 BEL Toana nana ananananannn nana 11 3 BULB eenen teens 12 3 3 POWER NOZZLE MOTOR ee 12 3 4 AGITATOR ASSEMBLY ee 13 4 SERVICE PROCEDURES CANISTER nennen 14 4 1 HOOD 4 2 CANOPY COVER annnnnnnneenenenennennennnen 14 4 3 CORD REEL ena 14 4 4 CANISTER MOTOR ee 14 1 WIRING DIAGRAM 1 1 Wiring Schematic NOZZLE amp WAND HOSE amp HANDLE CANISTER OVOT4IMO na UJLSINVO 1 2 Pictoral Diagram NOTE For general servicing it is necessary to eliminate pinching of any wire during reassembly After servicing any electrical component or electrical enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage Use part number AC79FCWZZ000 FIBERGLASS CLOTH TAPE whenever original tape is removed TNS EE Y Si Et sea POWER CORD BLACK WIRE Motor BLACK WIRE Motor BLUE RED WIRE Fuse TO BE PLACED IN 3 WIRE SLOTS Under Motor Assembly IN LOWER B
11. tor lead wires 6 Install new motor Assure motor is fully seated on all four 4 front and rear base supports Rear motor housing flange should be in slot of base support CAUTION Do not pinch wire 7 Install motor bridge and secure with two 2 screws 12 Rear Motor Housing Flange Base Supports k 8 Reroute all wiring per original layout utilizing wire retainers provided and proper placement of wires to prevent pinching of wires and interference when reinstalling the indicator block assembly Connect wires and apply wire nuts reference WIRING DIAGRAM 8 DRAWING Install indicator block assembly Holding the assembly at a slight angle insert the edge of the part behind the retaining tabs use T shaped tab on assembly to align in slot of retaining tab With fingers lifting base off the floor to free front axle use both thumbs to push the indicator block assembly down until it snaps in place Indicator Block Assembly f LA Retaining Tab T Shaped 10 Install the overload protector by snapping into position between the two retaining tabs and with one end pushed up against the indicator block assembly 11 Replace remaining parts see BELT REMOVAL 13 MC CG902 00 3 4 3 4 1 1 When brushes are worn to the level of the base support bars replace the agitator AGITATOR ASSEMBLY Agitator Checking New Brushes Worn Brushes EN ZA t Base Support Bar 3 4 2
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