INSTRUCTIONS - Harley
Contents
1. INSTRUCTIONS J01793 REV 2 2 04 COMPANY Kit Number 67922 98D FLTR I NACELLE LH REPLACEMENT KIT General 101831 This left side nacelle kit can be installed on 1998 and later FLTR I Model Motorcycles Kit Contents Qty Description Part Number 1 Nacelle LH 67922 04 1 Clip 70385 01 1 Plug clutch cable hole 789 1 Plug reset hole 728 NOTES 1998 1999 Locate the odometer reset switch in either the left nacelle switch panel or the front hole in the right nacelle Plug Part No 728 is used to plug the unused hole Plug Part No 789 is used to plug the clutch cable clip hole For installation instructions see page 2 2000 2002 Locate the odometer reset switch in either the left nacelle switch panel or the front hole in the right nacelle Plug Part No 728 is used to fill the empty hole The clutch cable clip Part No 70385 01 can be used to capture the clutch cable or the plug Part No 789 fills the clip hole For 1 Release button installation instructions see page 4 2 Knob 3 Nut 2001 2002 FLTRSE models will require a Service Manual 4 Collar for clutch cable routing instructions 5 Spacer 2003 The odometer reset switch is located in the left 6 Tab down and forward nacelle switch panel The clutch cable can be captured in Figure 2 Ignition Switch the clip Part No 70385 01 or the plug Part No 789 fills all models the clip hole For installation instructions see page 6 i061992. 2004 The odometer reset switch is located in the left front switch panel and the clip is used to capture the clutch cable No plugs are used For installation instructions see page 8 1 Clutch cable clip hole 2 Instrument bezel mounting hole 3 Speaker switch connector 105B 4 Switch bracket Figure 1 Instrument Bezel Screws Figure 3 Kit Nacelle LH Part No 67922 98D all models with switch bracket and wiring 1of9 1998 1999 FLTR I Nacelle LH Replacement Instructions Installation WARNING The rider s safety depends upon the correct installation of this kit Use the apropriate service manual proce dures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect the negative battery cable before proceeding 00048a 1 Remove seat to provide access to battery and discon nect the negative battery cable Remove Instrument Bezel 2 See Figure 1 Using a T25 TORX drive head remove screw on left and right side of instrument bezel 3 Use thumbs to push tab at rear of bezel from slot above ignition switch Gently raise free side of bezel until tabs on left and right sides of instrument
3. The tachometer and speedometer are wired directly to main harness The indicator lamps are wired to a jumper harness 5 See Figure 6 Separate instrument and indicator lamp connectors from interconnect harness a Depress clear plastic latch on secondary lock to release speedometer connector 39 12 place Packard at back of speedometer b Tachometer connector 108 6 place Packard is a friction fit with no external latches to avoid damage to wire terminals pull on connector housing to remove c Cut cable strap between speedometer and tachome ter brackets and disconnect indicator lamps connector 21 10 place Multilock Remove Ignition Switch NOTE For partial disassembly of HDI ignition switch see the Service Manual J01793 1 Speedometer connector 39 2 Tachometer connector 108 3 Indicator lamps connector 21 4 Odometer reset switch conduit 5 Speaker switch connector 105 Figure 6 Connectors behind instrument bezel 2003 Model 6 See Figure 3 Remove the ignition switch knob 2 by inserting the ignition key switch and turning it to UNLOCK position Leaving key installed rotate the knob to ACCESS Depressing the release button 1 at bottom left side with a small screwdriver push key down and turn an additional 60 degrees in counter clockwise direction Lift and remove knob 7 Using a 7 8 inch wrench on flats loosen nut 3 and remove from threaded post of ignition sw
4. a Speedometer connector 39 12 place Packard b Tachometer connector 108 12 place Packard c Indicator lamps connector 21 10 place Multilock 25 Install anchor on ambient temperature sensor into hole in bottom ear of speedometer bracket 26 Verify that left and right sides of instrument nacelle are properly mated Pins on left half of nacelle must fully engage holes on right 27 Insert tab at rear of bezel into slot of instrument nacelle just in front of ignition switch Holding left and right sides of nacelle together place bezel over instrument nacelle flange When properly mated tabs at front instrument nacelle engage lip in slit at front of bezel behind decorative adhesive strip NOTE If tabs do not properly engage slot at front of bezel then a loose fit will result Remove decorative adhesive strip by gen tly prying up outer edges and using a flat bladed screw dri ver carefully raise tabs so that they engage lip in slot If damaged install new decorative adhesive strip 28 Using a T25 TORX drive head install screw on each side of bezel Tighten screws to 25 35 in lbs 2 8 4 0 Nm 29 Move handlebars stop to stop in left and right directions making sure movement is free not binding 30 Reconnect negative battery cable 31 Install seat Pull up on seat to verify that it is properly secured front and rear A loose seat may shift during vehicle operation and startle the rider possible causing lo
5. in the nacelle and fit the plugs to the holes 16 Snap switch bracket and switch assembly 4 into molded retainer in nacelle 17 See Figure 4 Carefully fit left nacelle to motorcycle Mate speaker switch connector 105 to jumper harness 18 Verify that left and right sides of nacelle are properly mated Four pins on left side of nacelle must fully engage holes on right 19 Using T40 TORX drive head install two bolts with flat washers to fasten instrument nacelle LH to fork side Tighten bolts to 15 20 ft lbs 20 27 Nm 20 Slide odometer reset knob with rubber washer through selected odometer reset switch hole 1998 Thread knurled knob on to secure reset knob 1999 Thread rubber boot on to secure reset knob 21 Insert pin of speedometer drive into speedometer gauge and rotate knurled knob until tight Install Ignition Switch 22 Install switch position plate onto threaded post of ignition switch housing Tabs on plate fit in holes at top of nacelle halves 23 See Figure 2 Slide spacer 5 over threaded post of ignition switch housing until it contacts switch position plate Slide collar 4 over post with tab side down and forward 6 Install nut 3 and using a 7 8 inch wrench on flats tighten to 50 70 in Ibs 5 7 7 9 Nm 24 With the red arrow pointing toward the ACCESS position install the ignition switch knob Turn key clockwise to UNLOCK position and then turn knob to OFF J01793 Install
6. on right 18 Using a T40 TORX drive head install two bolts with flat washers to fasten left nacelle half to upper and lower fork brackets Be sure to capture clutch cable clip when installing upper bolt Alternately tighten bolts to 15 20 ft Ibs 20 27 Nm 19 Determine whether to install the clutch cable clip Part No 70385 01 or the plug to fill the hole If necessary use a circular file to ream the clutch cable hole in the nacelle to precisely fit the plug Part No 789 Install Ignition Switch 20 Install switch position plate onto threaded post of ignition switch housing Tabs on plate fit in holes at top of nacelle halves 21 See Figure 2 Slide spacer 5 over threaded post of ignition switch housing until it contacts switch position plate Slide collar 4 over post with tab side down and forward 6 Install nut 3 and using a 7 8 inch wrench on flats tighten to 50 70 in Ibs 5 7 7 9 Nm 22 With the red arrow pointing toward the ACCESS position install the ignition switch knob Turn key clockwise to UNLOCK position and then turn knob to OFF J01793 Install Instrument Bezel 23 See Figure 5 Route speaker switch wiring and mate speaker switch connector 105 4 place Multilock 24 Mate instrument and indicator lamp connectors to interconnect harness a Position indicator lamps connector 21 10 place Multilock between speedometer and tachometer brackets and secure using new cable strap Cut
7. 2 by inserting the ignition key switch and turning it to UNLOCK position Leaving key installed rotate the knob to ACCESS Depressing the release button 1 at bottom left side with a small screwdriver push key down and turn an additional 60 degrees in counter clockwise direction Lift and remove knob 8 Using a 7 8 inch wrench on flats loosen nut 3 and remove from threaded post of ignition switch housing Remove collar 4 and spacer 5 9 Remove the switch position plate from threaded post of ignition switch housing 2of9 Remove LH Nacelle Half 10 See Figure 4 Press button on plug side of speaker switch connector 105 to separate the left side nacelle switches from the jumper harness 11 Use a T40 TORX drive head to remove two bolts to release left side of instrument nacelle from fork side 12 Remove left half of nacelle with switch wiring 13 Gently bend back molded retainer to release switch bracket assembly from nacelle half NOTE If installing both a left LH nacelle half and a right RH nacelle half refer to the Service Manual for nacelle removal and replacement procedures Install Nacelle 14 Obtain replacement nacelle half LH from kit and plug Part No 789 for the clutch cable clip hole and plug Part No 728 for the odometer reset switch hole 15 See Figure 2 Plug the clutch cable clip hole 1 and plug the unused odometer reset hole If necessary use a circular file to ream the holes
8. Bezel 25 See Figure 4 Mate pin and socket halves of the indicator lamps and instrument connectors to the jumper harness a Indicator lamps connector 21 10 place Multilock b Tachometer connector 108 6 place Multilock c Speedometer connector 20 3 place Multilock 26 Verify that left and right sides of instrument nacelle are properly mated Pins on left side must fully engage holes on right 27 Insert tab at rear of bezel into slot of instrument nacelle just above ignition switch Holding left and right sides of nacelle together place bezel over instrument nacelle flange When properly mated tabs on each side of the instrument nacelle engage lip in slot at top of bezel behind decorative adhesive strip NOTE If tabs do not properly engage slot at top of bezel then a loose fit will result Remove decorative adhesive strip by gently prying up outer edges and using a flat bladed screwdriver carefully raise tabs so that they engage lip in slot If damaged install new decorative adhesive strip 28 Using a T25 TORX drive head install screw on each side of bezel Tighten screws to 25 35 in Ibs 2 8 4 0 Nm 29 Move handlebars stop to stop in left and right directions making sure movement is free not binding 30 Reconnect negative battery cable 31 Install seat Pull up on seat to verify that it is properly secured front and rear A loose seat may shift during vehicle operation and startle the rider possib
9. any excess cable strap material b Install speedometer connector 39 12 place Packard at back of speedometer until clear plastic latch on secondary lock clicks into the locked position c Take note of the offset terminal when mating pin and socket halves of tachometer connector 108 12 place Packard Using thumbs of both hands push on each side of connector until tight Connector is a fric tion fit with no external latches 25 Verify that left and right sides of instrument nacelle are properly mated Pins on left half of nacelle must fully engage holes on right 26 Insert tab at rear of bezel into slot of instrument nacelle just in front of ignition switch When properly mated tabs at front instrument nacelle engage lip in slit at front of bezel behind decorative adhesive strip NOTE If tabs do not properly engage slot at front of bezel then a loose fit will result Remove decorative adhesive strip by gen tly prying up outer edges and using a flat bladed screw dri ver carefully raise tabs so that they engage lip in slot If damaged install new decorative adhesive strip 27 Using a T25 TORX drive head install screw on each side of bezel Tighten screws to 25 35 in Ibs 2 8 4 0 Nm 28 Move handlebars stop to stop in left and right directions making sure movement is free not binding 29 Reconnect negative battery cable 30 Install seat Pull up on seat to verify that it is properly secured f
10. half LH from kit 16 Snap switch bracket and switch assembly into molded retainer in nacelle 17 While carefully placing the nacelle half in place slide odometer reset switch through hole and install rubber boot 18 Route speaker switch wiring and mate speaker switch connector 105 halves 4 place Multilock 19 Verify that left nacelle half is aligned to right Four pins on the left side of the nacelle must fully engage holes on right Using a T40 TORX drive head install two bolts with flat washers to fasten left nacelle half to upper and lower fork brackets Alternately tighten bolts to 15 20 ft Ibs 20 27 Nm 20 Capture clutch cable in cable clip and install cable clip into hole in left nacelle half Install Ignition Switch 21 Install switch position plate onto threaded post of ignition switch housing Tabs on plate fit in holes at top of nacelle halves 22 See Figure 2 Slide spacer 5 over threaded post of ignition switch housing until it contacts switch position plate Slide collar 4 over post with tab side down and forward 6 Install nut 3 and using a 7 8 inch wrench on flats tighten to 50 70 in Ibs 5 7 7 9 Nm 23 With the red arrow pointing toward the ACCESS position install the ignition switch knob Turn key clockwise to UNLOCK position and then turn knob to OFF J01793 Install Instrument Bezel 24 See Figure 7 Connect instruments and indicator lamps to in interconnect harness
11. itch housing Remove collar 4 and spacer 5 8 Remove the switch position plate from threaded post of ignition switch housing Remove Nacelle Half LH 9 See Figure 6 Separate speaker switch connector 105 to disconnect the left side nacelle switches from the interconnect harness 10 Using a T40 TORX drive head remove two bolts with flat washers to release left side of instrument nacelle from upper and lower fork brackets 6 of 9 11 Unthread rubber boot from odometer reset switch and while carefully removing left side instrument nacelle from motorcycle pull odometer reset switch from hole 12 Gently bend back molded retainer to release switch bracket assembly from instrument nacelle NOTE If installing both a left LH nacelle half and a right RH nacelle half refer to the Service Manual for nacelle removal and replacement procedures Install Nacelle 13 Obtain replacement nacelle half LH from kit and the plug Part No 789 for the clutch cable clip hole or the clutch cable clip Part No 70385 01 and the plug Part No 728 for the odometer reset switch hole 14 Determine whether to install the odometer reset switch in the either the right front nacelle half or the left nacelle switch panel If necessary use a circular file to ream the unused hole and precisely fit the plug Part No 728 to the unused hole 15 Snap switch bracket and switch assembly into molded retainer in nacelle 16 Carefull
12. le causing loss of vehicle control which could result in death or serious injury 00070a 3 of 9 2000 2002 FLTR I Nacelle LH Replacement Instructions Installation The rider s safety depends upon the correct installation of this kit Use the apropriate service manual proce dures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a To protect against accidental vehicle start up of vehicle which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 1 Remove seat to provide access to battery and discon nect the negative battery cable Remove Instrument Bezel 2 See Figure 1 Using a T25 TORX drive head remove screw on left and right side of instrument bezel 3 Use thumbs to push tab at rear of bezel from slot above ignition switch Gently raise free side of bezel until tabs on left and right sides of instrument nacelle become disengaged from slot at top of bezel slot is concealed behind decorative adhesive strip 4 Lift the bezel and instrument wiring from the nacelle 5 See Figure 5 To remove bezel separate instrument and indicator lamp connectors from jumper harness a Depress clear plastic latch on secondary lock to release speedometer connector 39 12 place Packard at back of
13. nacelle become disengaged from slot at top of bezel slot is concealed behind decorative adhesive strip 4 Lift bezel and instrument wiring from the nacelle 5 See Figure 2 Disconnect the mechanical speedometer a Rotate knurled nut at back of speedometer gauge to release speedometer drive cable 1 b If leaving odometer reset switch in right nacelle front leave switch knurled knob 1998 rubber boot 1999 and wiring in place If relocating odometer reset switch to left nacelle switch panel remove reset switch from right front of right nacelle 1998 Thread off knurled nut to free odometer reset knob 1999 Tread off rubber boot Pull reset knob with rubber washer from hole in instrument nacelle 6 To remove the bezel disconnect the instruments from the jumper harness Depress button on plug side of the connector and separate pin and socket halves a Speedometer connector 20 1 3 place Multilock b Tachometer connector 108 6 place Multilock c Indicator Lamps connector 21 10 place Multilock J01793 S N A 1 Speedometer drive cable 2 Indicator lamps connector 21 3 Tachometer connector 108 4 Speedometer connector 20 5 Speaker switch connector 105 Figure 4 Instrument Connectors 1998 1999 Models Remove Ignition Switch NOTE For partial disassembly of HDI ignition switch see the Service Manual 7 See Figure 3 Remove the ignition switch knob
14. on install the ignition switch knob Turn key clockwise to UNLOCK position and then turn knob to OFF J01793 Install Instrument Bezel 24 Route speaker switch wiring and mate speaker switch connector 105 halves 4 place Multilock 25 See Figure 6 Connect instruments and indicator lamps to in interconnect harness a Position Indicator lamps connector 21 10 place Multilock between speedometer and tachometer brackets and secure using new cable strap Cut any excess cable strap material b Install speedometer connector 39 12 place Packard at back of speedometer until clear plastic latch on secondary lock clicks into the locked posi tion c Take note of the offset terminal when mating pin and socket halves of tachometer connector 108 12 place Packard Using thumbs of both hands push on each side of connector until tight Connector is a fric tion fit with no external latches 26 Verify that left and right sides of instrument nacelle are properly mated Pins on left half of nacelle must fully engage holes on right 27 Insert tab at rear of bezel into slot of instrument nacelle just in front of ignition switch Holding left and right sides of nacelle together place bezel over instrument nacelle flange When properly mated tabs at front instrument nacelle engage lip in slit at front of bezel behind decorative adhesive strip NOTE If tabs do not properly engage slot at front of bezel then a loo
15. ront and rear A loose seat may shift during vehicle operation and startle the rider possible causing loss of vehicle control which could result in death or serious injury 0007a 5 of 9 2003 FLTR I Nacelle LH Replacement Instructions Installation The rider s safety depends upon the correct installation of this kit Use the apropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a To protect against accidental vehicle start up of vehicle which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 1 Remove seat to provide access to battery and discon nect the negative battery cable Remove Instrument Bezel 2 See Figure 1 Using a T25 TORX drive head remove screw on left and right side of instrument bezel o Use thumbs to push tab at rear of bezel from slot above ignition switch Gently raise free side of bezel until tabs on left and right sides of instrument nacelle become disengaged from slot at top of bezel slot is concealed behind decorative adhesive strip R Lift the bezel and instrument wiring from the nacelle NOTE 2003 models are equipped with electronic speedometer The odometer reset switch is mounted in the switch panel on the left nacelle half
16. s 10 At lower right side of instrument nacelle unthread rubber boot to free odometer reset switch Pull switch from hole instrument nacelle 11 Using a T40 TORX drive head remove two bolts with flat washers to release left side of instrument nacelle from upper and lower fork brackets 12 Gently bend back molded retainer to release switch bracket assembly from instrument nacelle NOTE If installing both a left LH nacelle half and a right RH nacelle half refer to the Service Manual for nacelle removal and replacement procedures 4of9 Install Nacelle 13 Obtain replacement nacelle half LH from kit and the plug Part No 789 for the clutch cable clip hole or the clutch cable clip Part No 70385 01 and the plug Part No 728 for the odometer reset switch hole 14 Determine whether to install the odometer reset switch in the either the right front nacelle half or the left nacelle switch panel If necessary use a circular file to ream the unused hole to precisely fit the plug Part No 728 to the unused hole 15 Snap the switch bracket and switch assembly into molded retainer in nacelle 16 If using left nacelle switch panel hole for reset switch route switch with wiring under the side of the bracket and into the hole while holding left nacelle half in place Install rubber boot 17 Verify that the left nacelle half is aligned to the right Four pins on the left side of the nacelle must fully engage holes
17. se fit will result Remove decorative adhesive strip by gen tly prying up outer edges and using a flat bladed screw dri ver carefully raise tabs so that they engage lip in slot If damaged install new decorative adhesive Strip 28 Using a T25 TORX drive head install screw on each side of bezel Tighten screws to 25 35 in lbs 2 8 4 0 Nm 29 Move handlebars stop to stop in left and right directions making sure movement is free not binding 30 Reconnect negative battery cable 31 Install seat Pull up on seat to verify that it is properly secured front and rear A loose seat may shift during vehicle operation and startle the rider possible causing loss of vehicle control which could result in death or serious injury 0007a 70f9 2004 FLTR I Instrument Nacelle LH Replacement Instructions Installation The rider s safety depends upon the correct installation of this kit Use the apropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a To protect against accidental vehicle start up of vehicle which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 1 Remove seat to provide access to battery and discon nect the negative battery cable Remove Ins
18. speedometer b Tachometer connector 108 6 place Packard is a friction fit with no external latches to avoid damage to wire terminals pull on connector housing to remove c Cut cable strap between speedometer and tachome ter brackets and separate indicator lamps connector 21 10 place Multilock Remove Ignition Switch Note For partial disassembly of HDI ignition switch see the Service Manual 6 See Figure 3 Remove the ignition switch knob 2 by inserting the ignition key switch and turning it to UNLOCK position Leaving key installed rotate the knob to ACCESS Depressing the release button 1 at bottom left side with a small screwdriver push key down and turn an additional 60 degrees in counter clockwise direction Lift and remove knob 7 Using a 7 8 inch wrench on flats loosen nut 3 and remove from threaded post of ignition switch housing Remove collar 4 and spacer 5 J01793 105044 Se LY Z KL f U Sra gt Le N 1 Speedometer connector 39 2 Tachometer connector 108 3 Indicator lamps connector 21 4 Odometer reset switch 5 Speaker switch connector 105 Figure 5 Instrument Connectors 2000 2002 Models 8 Remove the switch position plate from threaded post of ignition switch housing Remove Nacelle Half LH 9 See Figure 5 Press button on plug side of speaker switch connector 105 to separate the left side nacelle switches from the jumper harnes
19. ss of vehicle control which could result in death or serious injury 0007a 9of9
20. trument Bezel 2 See Figure 1 Using a T25 TORX drive head remove screw on left and right side of instrument bezel 3 Use thumbs to push tab at rear of bezel from slot above ignition switch Gently raise free side of bezel until tabs on left and right sides of instrument nacelle become disengaged from slot at top of bezel slot is concealed behind decorative adhesive strip 4 Raising bezel slightly remove anchor on ambient temperature sensor from hole in bottom inboard ear of speedometer bracket 5 Lift the bezel and instrument wiring from the nacelle 6 See Figure 7 Separate instrument and indicator lamp connectors from interconnect harness a Speedometer connector 39 12 place Packard b Tachometer connector 108 12 place Packard c Indicator lamps connector 21 10 place Multilock NOTE 2004 models are equipped with electronic speedometer The odometer reset switch is mounted on front of left side of bezel The tachometer and speedometer are wired directly to main harness The indicator lamps are wired directly to the interconnect harness There is no jumper harness J01793 106192 1 Ambient temperature sensor connector 107 2 Speedometer connector 39 3 Tachometer connector 108 4 Indicator lamps connector 21 5 Speaker switch connector 105 Figure 7 Connectors behind instrument bezel 2004 Model Remove Ignition Switch NOTE For partial disassembly of HDI ignition switch see the Ser
21. vice Manual 7 See Figure 3 Remove the ignition switch knob 2 by inserting the ignition key switch and turning it to UNLOCK position Leaving key installed rotate the knob to ACCESS Depressing the release button 1 at bottom left side with a small screwdriver push key down and turn an additional 60 degrees in counter clockwise direction Lift and remove knob 8 Using a 7 8 inch wrench on flats loosen nut 3 and remove from threaded post of ignition switch housing Remove collar 4 and spacer 5 9 Remove the position plate from threaded post of ignition switch housing 8 of 9 Remove Nacelle Half LH 10 See Figure 7 Separate speaker switch connector 105 to disconnect the left side nacelle switches from the interconnect harness 11 Pull clutch cable clip from hole on left side of instrument nacelle 12 Unthread rubber boot from odometer reset switch and while carefully removing left instrument nacelle from motorcycle pull odometer reset switch from hole 13 Gently bend back molded retainer to release switch bracket assembly from instrument nacelle 14 Using a T40 TORX drive head remove two bolts with flat washers to release left side of instrument nacelle from upper and lower fork brackets NOTE If installing both a left LH nacelle half and a right RH nacelle half refer to the Service Manual for nacelle removal and replacement procedures Install Nacelle 15 Obtain replacement nacelle
22. y fit left nacelle half to right If using right front odometer reset hole route switch and wiring and install rubber boot 17 If using left nacelle switch panel hole route switch and wiring under the left side of the switch bracket and slide odometer reset switch through hole while carefully placing the nacelle half in place Install rubber boot 18 Verify that left nacelle half is aligned to right Four pins on the left side of the nacelle must fully engage holes on right 19 Using a T40 TORX drive head install two bolts with flat washers to fasten left nacelle half to upper and lower fork brackets Be sure to capture clutch cable clip when installing upper bolt Alternately tighten bolts to 15 20 ft Ibs 20 27 Nm 20 Determine whether to install the clutch cable clip Part No 70385 01 or the plug Part No 789 to fill the hole If necessary use a circular file to ream the clutch cable hole in the nacelle to precisely fit the plug Install Ignition Switch 21 Install switch position plate onto threaded post of ignition switch housing Tabs on plate fit in holes at top of nacelle halves 22 See Figure 2 Slide spacer 5 over threaded post of ignition switch housing until it contacts switch position plate Slide collar 4 over post with tab side down and forward 6 Install nut 3 and using a 7 8 inch wrench on flats tighten to 50 70 in Ibs 5 7 7 9 Nm 23 With the red arrow pointing toward the ACCESS positi
Download Pdf Manuals
Related Search