Kit_MXL_Suzuki_GSXR_K5K6_102_eng
Contents
1. CTD KIT DESCRITPION MXL Strada MXL Pista kits are composed of the following objects MXL Strada kit MXL Pista kit e MXL Strada e MXL Pista e Wiring for MXL Strada e Wiring for MXL Pista e Installation kit with a dedicated bracket e Installation kit with a dedicated bracket e USB cable for Pc interface e Infrared beacon receiver and transmitter e CD ROM with Race Studio 2 software e USB Cable for PC interface and data e Infrared beacon receiver and transmitter download optional e CD ROM with Race Studio 2 software e Documentation e Documentation MXL kit for Suzuki GSX R has been developed for the 750 cubic capacity model and for the 1000 cubic capacity one Please note if you have a Suzuki GSX R 600 cubic capacity you should buy a Suzuki GSX R 2004 plug and play kit When you find MXL this means we are speaking of MXL Pista and MXL Strada The aim of this kit is to merge the functionalities of the stock dash together with the ones of a professional data acquisition system MXL Pista MXL Strada Suzuki GSX R version may be used both on track lap times split times engine s parameters gyroscope to map tracks this last for MXL PISTA only and on street odometer water temperature oil pressure alarm fuel level The gauge as the stock dash is powered by the bike s master switch The gauge has to be connected to the standard head light using the bracket supplied with the system The bracket is made in black a2. HD INSTALLATION DOCUMENTATION 1 03 2006 Bike KIT Suzuki GSX R K5 K6 Installation Manual MXL kit for Suzuki GSX R K5 K6 Version 1 02 750cc 1000cc MXL Pista MXL Strada KIT FOR SUZUKI GSX R 2005 2006 The kit is intended only for those bikes completely following the service manual MXL Strada Dash It works like a dash with 6 already configured channels that show p oe C OOPS e RPM a OS e Speed S p ny ap wy Jo mY e Water Temperature a Z wo E 2 8 i B m e Oil Pressure Sater De oe ole E 5s g 45 Jo eawn Turning Lights O9 Tit 3 MIE ru u mam e High Beam LLLI JCA LLT A A S Engaged gear number Dm ot ML MXL Strada can also receive a beacon wa O AS vm vw A signal records RPM speed water temperature and oil pressure max and min value and has 2 other free channels MXL Pista dash and data logger e00 60 gt It works both like a dash and like a data ZZ we N logger and has two configured channels It S NY fan SA shows os a wp GEAR 8 i i 5 ct me aa Y on j anau m O Speed O ATE a M DIL ee ALS Cu 35 rio Z C e Water Temperature 3 am l l mis am am 6 The a WIT u a an O Engaged gear number EM a JCA LN I A A MXL Pista can also receive a beacon o lt 2 signal and has 6 free channels wen yA IN e an VA Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02
3. Speed red colour Gear number green colour 2 fixed analog inputs not switch able Blue colour 4 switch able analog inputs or static string Light Blue colour eT 5 l c if D A GEAR 8 i LU SPEED Na EEEN ENES t cas ra mara km h U MATEM a M UIL MAE a n mu T 3 5 l l ir i bal l l LI 1 TIE LI Ll D tht LLa 200 Lr mtr Figure 14 Street display gt ja a 4u 5 amp pm N i GEAR OLN speep gt RRN baa TA km h U Wir bere a gt re Lik l a L moc 35 h Iha tt ot pan A a Ob a E Mato off IIe Fou bat TA Ln La ach eat oo Figure 15 Track display In order to step back from track mode to street mode please switch off the gauge and then re switch it on The gauge sets automatically to street mode NOTE for further information concerning the display management and its configuration please refer to the MXL Strada Pista PRO user s manual Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 10 LLL MXL PISTA MXL STRADA SUZUKI CONFIGURATION RACE STUDIO 2 Your MXL Pista MXL Strada Suzuki may be interfaced with the PC in order to e download the data stored in the internal memory e upgrade the gauge firmware e configure the gauge Once you buy a MXL Pista MXL Strada Suzuki the gauge already includes a configuration properly developed for your Suzuki bike all sensors calibration cu
4. is hidden here under Figure 7 the part of the chassis to milled Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 LLL INSTALLATION STEP 5 Assembling the kit The fifth installation step consists in assembling the kit for Suzuki GSX R 1 The kit you receive has already mounted the four anti vibration mountings on the backside of your MXL 2 Install your MXL on the aluminium bracket The bracket has to be fixed to your MXL in correspondence of the 4 anti vibration mounting and has to be fixed using 4 screws and 4 Grover washers Figure 9 shows the correct assembly of MXL bracket and washers rear view Figure 8 anti vibration mountings particular Figure 9 MXL and bracket rear view Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 INSTALLATION STEP 6 Wirings connection The sixth installation step consists in installing the wiring supplied with the kit The wiring is all contained in a rubber girdle Please bend down the wiring and let all the harnesses pass along the right side of the bike To correctly install the wiring please follow these instructions 1 Let all cables except for Lap cable pass between the head light and the front fairing chassis as in Figure 11 2 Please note 2 AMP connectors wiring labelled Lap and on board input wir
5. proper threshold value of the sensor you have installed on each channel Gear sensor Suzuki kit allows you to sample the gear directly from an on board sensor installed inside the gearbox In order to allow your MXL to sample the gear please do NOT modify the gear sensor default value which is set to potentiometer Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 14 LLL Calibrating auto calibrating the sensors and transmitting the configuration MXL PISTA Suzuki owners lf you have installed a gyroscope to map tracks and or a fork travel potentiometer or a rear shock travel potentiometer these sensors have to be calibrated to sample correct data Please click on the Calibrate button the screenshot shown in Figure 20 appears The sensors are divided in 2 categories the to be autocalibrated sensors and the to be calibrated ones The to be autocalibrated sensors are e Gyroscope e Potentiometer distance The to be calibrated sensors are e Zero based potentiometer e Mid zero potentiometer Cae E if J Liesel De a 5 Figure 20 Race Studio 2 Calibration window Please refer to the user manual for further information about calibration auto calibration procedure Once finished calibrating auto calibrating the sensors you have to transmit the configuration to the logger pressing button Transmit ca
6. EAR connectors NOTE cable colours correspond to the real ones White housing To the engine To the ECU The on board Water temperature connector shown in Figure 5 is a 2 pins green coloured connector located on the bike s left side as shown in Figure 3 Here below is a drawing of the water temperature connector NOTE cable colours correspond to the real ones Green housin To the ECU NOTE how to unplug 3 pins connectors 3 pins male female connectors are firmly plugged together To unplug the male connector from the female please use a flat corkscrew push down the locking tongue and then unplug the 2 connectors Be careful pull the 2 connectors by the housing and not by the wiring you might seriously damage the wiring unplugging each cable from the 3 pins connector Figure 6 How to unplug a connector Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 LLL INSTALLATION STEP 4 Milling the chassis that supports the dash Due to the fact that lap stock connector is m moed hidden behind the chassis that supports the dash you need to mill a part of it to be _ able do connect lap cable to the related stock connector In Figure 7 is highlighted the part of the chassis you should mill Please be careful not to damage the silent block highlighted with an yellow Ee arrow while milling the chassis s The lap connector
7. and the gas tank Please refer to your bike user manual to know how to do so Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 INSTALLATION STEP 3 Removing stock dash unplugging connectors The third installation step consists in removing the stock dash and unplugging the on board connectors The stock dash is fixed to your Suzuki GSX R bike with three screws Figure 1 shows the bike without the stock dash The three holes red circled and highlighted with a red blue arrow in the Figure are these where the dash was fixed Once removed the stock dash you have to unplug the AMP 16 pins connector from the dash backside As shown in Figure 2 please remove the protective plastic cover and then push down the locking tongue highlighted with a red yellow arrow and pull out the connector from the dashboard Figure 3 shows the standard location of the Gear and Water temperature on board connectors For further information concerning the on board connectors please see Figures from 4 to 6 Figure 3 on board connectors Water temp Gear Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 The on board Gear connector shown in Figure 4 is a 3 pins white coloured connector which is usually located on the bike s left side as shown in Figure 3 Here below is a drawing of both male and female G
8. choose ina long list of pre defined sensors or set a custom sensor selecting custom sensor manager Moreover you may set channel name and sampling frequency Once all sensors have been correctly set please press button Configuration Configuration window Figure 19 allows the user to set shift lights and alarms threshold value change unit of measure to modify the speed parameters etc Figure 17 Race Studio 2 System manager window Figure 18 Race Studio 2 Input channels window x j i J e Bee j l ji i t q i i j f Figure 19 Race Studio 2 Configuration window Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 12 ue Speed The speed sensor on your Suzuki bike is installed on the jackshaft that connects the gearbox to the pinion The number of magnets installed on this jackshaft is 4 The wheel circumference written in the proper cell is an equivalent circumference calculated using the following formula Wheel Circumf N Np Pinion teeth number N Nc Crown teeth number C Equiv Circumf Using the default values for crown pinion teeth number and wheel circumference for a Suzuki GSX R 750 2003 2004 the equivalent circumference is 801 4 mm 31 55 inches For your Suzuki GSX R 2005 bike equivalent circumference we would suggest you to calculate this value If you do not wish to do
9. e mounting the lateral fairing the front fairing the seat and the gas tank we suggest you to turn on the bike in order to check the system s integrity and its correct installation Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 FIRMWARE FOR MXL GSX R 2005 HD As your MXL Suzuki has been designed both for street and track use and as the information the driver wants to display are different for street and track use your MXL Suzuki is equipped with a special firmware version which provides you with a second virtual dashboard When you are driving on a street the display is set to street mode and shows the following parameters RPM graphical bar settable upper limit RPM digital value Battery voltage Total odometer Partial odometer Current date and time fuchsia colour button VIEW QUIT to switch between them Speed red colour Gear number green colour 2 fixed analog inputs not switch able Blue colour 4 switch able analog inputs or static string Light Blue colour Once you start running on a track and your gauge triggers a lap you pass in front of a Switched on lap transmitter the display automatically switches to track mode and shows the following parameters RPM graphical bar settable upper limit Lap time RPM digital value Battery voltage Current date and time fuchsia colour button VIEW QUIT to switch between them
10. eeth number select circumference unit of measure insert circumference value press compute button The software computes the equivalent MEZEI circumference and the final value appears in the related cell red circled Please insert this value in the related cell of Race Studio 2 Configuration window Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 16 LLL MXL PISTA MXL STRADA SUZUKI MAINTENANCE MXL Strada MXL Pista SUZUKI GSXR kits do not need any special maintenance Provided that adequate care is taken of display unit and component the only required maintenance is periodical upgrading of software and firmware This installation manual has been written using the following parameters e Software Version Race Studio 2 20 16 e Firmware Version MXL 14 45 To check if new software firmware versions have been published by AIM please connect to our website www aim sportline com and go to software download page where all last software and firmware versions are freely downloadable If you find a new software or firmware version please download and run it and then follow the instruction prompted on your Pc monitor Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 17 TABLE OF CONTENTS KE DESCRHPION ipa cesar ecient E tec eeae a een sacs 2 GENERAL NOTES Read this bef
11. follow these instructions Run Race Studio 2 and select MXL m pushbutton in the left vertical toolbar Dabo ve faama uen a Press System manager button and then HEP z New button the screenshot shown in A i har Figure 16 is prompted eee ae Veh raw pT endl pa ae are Please set all configuration parameters taema ene f Logger type vehicle name speed Tamaa fi temperature and pressure unit of measure etc and then press OK button Let Led Ea Figure 16 Race Studio 2 New configuration Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 11 Once pressed OK button System Manager window is prompted on your monitor as shown in Figure 17 To set a configuration channels please select it among the available ones in Figure 17 for instance there are 3 available configurations the yellow highlighted is the selected one and press button Channels The screenshot in Figure 18 is prompted MXL Strada Suzuki The logger has 2 free channels labelled CH 2 and CH 4 Clicking in the related cell row CH _2 CH_4 column sensor type you can choose in a long list of pre defined sensors or set a custom sensor selecting custom sensor manager MXL Pista Suzuki The logger has 6 free input channels labelled from CH 2 to CH 7 Clicking in the correspondent cell row CH 2 CH 7 column Sensor type you can
12. ing the one ending with a black aluminium box should remain up to the front fairing chassis In particular AMP connector and channels interface box are too big to pass between the chassis and the head light We suggest to insert the wiring from the top 3 Let Gear Water temp etc wirings run along the chassis as in Figure 12 Please use plastic wrappers to fix them to the bike s stock wiring 4 Gear and Water temp stock connectors are under the gas tank let them enter the engine compartment as highlighted in Figure 12 5 Gear and Ch 1 Water temp cables have 2 connectors a male and a female Please plug A M male n connector to stock female one and AIM Figure 12 Wiring installation run the wiring along female connector to stock male one f the chassis 6 Connect the 16 pins black connector to the male connector located inside the black aluminium box push the connector till you hear a click See Figure 13 for further information 7 Once the 16 pins connector has been plugged use the plastic cover of the stock dash to make the connection waterproof Figure 13 Wiring installation particular of AMP connector Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 LLL INSTALLATION STEP 7 Installing the kit After having installed your MXL on the bracket please fix the bracket to your bike chassis Before r
13. it manually please refer to Equivalent circumference compute paragraph Shift lights You can modify the values inserted in the 5 cells to switch on the led at the desired RPM value The 5 default values are the proper ones for a Suzuki GSX R 750 2003 2004 for your GSX R 2005 you may need to modify such thresholds RPM Please DO NOT modify the Multiply factor the default value is 1 To change RPM scale upper limit please select the desired value among the 7 default ones Alarm leds MXL Strada Suzuki Maximum Alarm AL 1 Default value 90 C 194 F Water Temperature Minimum Alarm AL 2 Default value 2 Bar 29 PSI Oil Pressure Minimum Alarm AL 3 Default Value 13 V Battery voltage Minimum alarm Default value 100 corresponding to Fuel Level 4 litre 1 gallon Please do NOT modify the value you might run out of petrol AL 4 Minimum alarm Default value 250 Please do NOT modify the value you might not see turn signal on display Maximum Alarm AL 6 High Beam Default value 250 Please do NOT modify the value 0 r AL 5 Turn signals Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 13 CTD Alarm leds MXL Pista Suzuki Maximum Alarm AL 1 Water Temperature Default value 90 C 194 F Minimum Alarm AL 2 Water Temperature Default value 50 C 122 F AL 3to ALG You can set the
14. libration inside the Sensor calibration window Once you set the desired input channels on your MXL Strada MXL Pista Suzuki and or you set the desired threshold values for the alarm led of the shift lights you have to transmit the configuration to the logger to do so please press OK button and then Transmit button on the next screenshot ATTENTION before transmitting the configuration the logger must be connected to the PC as shown in Figure 21 and the USB drivers must be correctly installed For further information concerning the USB drivers installation please refer to the proper manual Lr sL 2 f gt O AQUAIS l z T co M Ec J r a Figure 21 How to connect the logger to the PC Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 15 CTD EQUIVALENT CIRCUMFERENCE COMPUTE lf you need to compute the equivalent circumference to be inserted in the correspondent Configuration window of Race Studio 2 software you can use Bike exe software you find in Race Studio 2 software CD To do so please browse the Cd Double click on Bike exe icon and the ages following window appears Please e insert Drive gear teeth number insert Driven gear t
15. nodized aluminum in order to be lightweight and mechanically resistant We would moreover suggest you to keep your Suzuki GSX R manual available while installing your MXL Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 uD GENERAL NOTES Read this before installing the system Do not cut any wiring the wiring supplied with the kit is plug and play Please be careful not to damage the on board connectors when plugging unplugging them Do not install the system when the engine is hot The on board connectors are quite near to the engine and you can burn yourself The space under the gas tank Is quite confined be careful not to hurt yourself when plugging and unplugging the connectors If necessary please remove the gas tank in order to have a wider available space Be careful not to loose screws and washers Do not damage the fairing when installing uninstalling it INSTALLATION STEP 1 Removing mirrors frontal and lateral fairing In order to be able to unplug the stock dash and to install your MXL on your Suzuki GSX R we would suggest you to remove the bike front transparent fairing the lateral mirrors the lateral fairings Please refer to your bike user manual to know how to do so INSTALLATION STEP 2 Removing the seat and the bike s gas tank In order to be able to reach the on board connectors water gear and TPS you need to remove the bike seat
16. ore installing the SyStem cccsssesseseeeseneeeeeneeneaes 3 INSTALLATION STEP 1 Removing mirrors frontal and lateral fairing 0s0000 3 INSTALLATION STEP 2 Removing the seat and the bike s gas tank sccesssseeeees 3 INSTALLATION STEP 3 Removing stock dash unplugging connectors 4 INSTALLATION STEP 4 Milling the chassis that supports the dash csssseseee 6 INSTALLATION STEP 5 Assembling the Kit cccccssseeceeseesesseeseeseesenseeeeneesenseesoaes 7 INSTALLATION STEP 6 WiringS CONNECTION ccceeeeeeeeeeeneeeeseeeneeeeeseeenseeeneeeeneeeenees 8 INSTALLATION STEP 7 Installing the Kit 0 0 eee eeeeeeeeeeeeeeeeeeaneeeeeecenseeenseseneeeeaees 9 FIRMWARE FOR MXL GSX R 2005 tee eceeeeeneeeneeeeneeeenseeeaseceaseseasesensesensesenseseneenes 10 MXL PISTA MXL STRADA SUZUKI CONFIGURATION RACE STUDIO 2 11 6 2 e eee ee een Ee ee ee ee E eer eee ere ee 13 So LL 6 g Keg nee eee ee eee eee ee eee ee 13 DRIVE cca ve sehen pce eactzota ea stae ae wean taeacaenad ete ee ee eeuaicincan leaf roicvaa wsaisaoae eauteeean ceed adhee onium 13 Alarm leds MXL Strada SUZUKLI 1 ccccccccecccccccsseecccesceessecssnsueeecessnuessecssssueseecessauescesssauesseesssauesesssaueeesessssaees 13 Alarmi leds MAL PIStA SUZUKI sepavesiceicsvawnistaiesansevaimsssaianncasseaaawanalbvausnisbaieeraastaraarisuamecrs
17. rves engine parameters speed parameters etc have already been set to a default value which allows you the possibility to plug in the input cable and start running Anyway if you wish to change for instance the RPM upper value or the shift lights if you wish to add a potentiometer sensor or a gyroscope on your MXL Pista MXL Strada Suzuki and you need to calibrate them if you change the crown or the pinion with a different teeth number one you need to use our software Race Studio 2 The CD ROM including software USB drivers installation documentation and user manual is included in the MXL Pista MXL Strada Suzuki kit If you have any doubt about software or USB drivers installation please refer to the installation manual included in the CD ROM The following table shows the input channels for MXL Pista MXL Strada Suzuki MXL Pista Suzuki MXL Strada Suzuki Ch 1 Water temperature Ch 1 Water temperature Ch 2 Free input use RS 2 Ch 2 Free input channel use RS 2 Ch 3 Free input use RS 2 Ch 3 Oil Pressure Ch 4 Free input use RS 2 Ch 4 Free input channel use RS 2 Ch 5 Free input use RS 2 Ch 5 Fuel Level Ch 6 Free input use RS 2 Ch 6 Direction Lights Ch 7 Free input use RS 2 Ch 7 High Beam Ch 8 On board gear sensor Ch 8 On board gear sensor RS2 Race Studio 2 software To correctly configure your gauge and use Race Studio 2 please
18. tiouwviaianasausauacavedeaawriiues 14 Ge S O O o e E R E E AE EE E E E E O E EA 14 Calibrating auto calibrating the sensors and transmitting the configuration 15 EQUIVALENT CIRCUMFERENCE COMPUTE ccccccessecceseeenseeenseecnsesensesenseseneeses 16 MXL PISTA MXL STRADA SUZUKI MAINTENANCE 0 0 tee eceeeeeeeeeeneeeenseeeneeseneeees 17 TABLE OF CONTENTS arse eee ccs ewes weep ence ep swe eens 18 Installation documentation p amp p Kit MXL Strada MXL Pista Suzuki GSX R K5K6 Version 1 02 18
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