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HYAMP® III
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1. 4 56 7 8 THERMAL COOLING FAN Full time cooling fan REAR PANEL OUTPUT CONNECTORS These connectors are in parallel with the front panel connectors CHASSIS GROUND EARTH TERMINAL This terminal should be connected to a good earth ground before operation NO JN i 91 ASSOCIATED W s RESEARCH INC 4 REMOTE SIGNAL INPUT 9 Pin D subminiature male connector for remote control of TEST RESET and INTERLOCK functions as well as remote program memory selection and withstand processing input REMOTE SIGNAL OUTPUT 9 Pin D subminiature female connector for monitoring PASS FAIL PROCESSING and RESET output relay signals CALIBRATION BUTTON To put the instrument into the calibration mode push this button and turn on the POWER switch simultaneously INPUT POWER RECEPTACLE Standard IEC 320 connector for connection to a standard NEMA style line power mains cord INPUT POWER SWITCH Line voltage selection is set by the position of the switch In the left position it is set for 115 volt operation in the right position it is set for 230 volt operation 21 associates 4 PROGRAMMING INSTRUCTIONS BEBE 4 1 Power Up The HYAMP III automatically defaults to the Perform Tests screen upon power up The Perform Tests screen will appear as follows TES LATED RESEARCH INC YAMP il MODEL 3 Version 3 02 lt TEST gt to verification The Perform Tests screen is the main operational screen of i
2. 15 17 33 34 35 Edit Parameters ee 30 31 33 34 35 54 SR EE 8 9 A A ee ce 27 33 BM cee esr ea ese RE 10 PUI OY ase sa aes iscsi te AANE 5 6 15 17 33 34 35 Front Panel Controls viciscsiccstscdcccstieciiercdeasicadiattasesieadiaesiadhieanieti edensuniaieeatnkacniatennis 10 19 A PNE T E 5 Insulation ResislaliGB uei cereal re tls db 40 Interlock ROT PR 10 11 16 18 38 40 44 46 47 58 59 A E EE ETE A S AEE 10 19 20 28 40 Leakage re A 6 14 A O 40 Fore A AI IA 16 26 29 ee 44 EN io 34 40 Medical Res I T Tr 9 MEMO aura dales 16 18 22 23 24 25 29 32 33 39 40 42 43 Mead caba iba 16 18 24 25 26 29 32 39 49 51 52 AAA A O SERRE MERO 34 40 A nce ees anes ose afc essen NONO IRURE 10 Operator T a 8 9 10 13 14 19 21 43 44 Hber o I MN eersten 31 50 Parameters System PARAMS ENS snoot edel 26 27 33 Test Paramete S oen cd e ba coe c b oe 10 16 18 24 26 33 Ib succ owed ni t LL tM MT 26 27 32 43 Se UE 6 8 13 Power Fal assist tee teile ritate ube late n tog TOTS E isa YR 6 O acera reri esee o Ur Rr EHE EMEN UH UM MI IE 24 Rear Pa el Como Sai rr orta p dt rca Co d ie e dba Los 13 21 22 icis Ie lel EE 21 41 aisle M S 15 17 Remote 10 16 18 22 23 26 27 32 38 40 41 42 43 44 45 47 51 Remote Mtro Kush 38 40 44 FROSIS LANG atada ada aaa aaa 6 9 13 33 34 39 40 A EE 14
3. It should be noted that the term Ready in PLC Ready Output only implies that the instrument is powered on To perform a test it should be verified that an Interlock device is used or the Interlock disable connector that was provided with the instrument is installed and that there are no failure indicators active on the instrument For more information on the Remote l O and Remote Interlock refer to section 6 Connection of Remote UO 48 associates 8 INSTRUMENT VERIFICATION IBI Verification is the process by which an instrument s failure detectors are proven to be functioning properly by performing basic tests in open and short circuit conditions Verifying the failure detection circuitry of the electrical safety tester is required by safety agencies such as CSA UL and TUV NOTE Verification should be performed at the beginning of each day or each shift before testing has begun 8 1 Verification Initialization Power up the tester The initialization screen will appear with a message at the bottom indicating press TEST for verification You now have the option to press the TEST button and activate the Verification Menu The option to activate verification expires approximately 3 seconds after power up The Initialization screen will appear as follows IES LATED RESEARCH INC HY AMP Hi MODEL 3 2190 Verzion 3 02 E SITESI ta verification 8 2 Verification Menu From the Initialization screen first start up scr
4. 3160 HYAMP III for integrated operation with HYPOT III DUT CHASSIS HV 04040A 08 TU Hil 38142 38142 INTERLOCK INTERLOCK 05030DT 22 05030DT 21 If you order the 3140 HYAMP III interconnect kit you will receive the following items INTERCONNECT KIT FOR 3160 ONLY AR PART 260 02 Part Number HS 8 11 Cable Assembly Return 05030DT 21 Cable Assembly R P Interface COM 05030DT 22 Cable Assembly R P Interface SEQ 38142 nterlock Connector When connecting HYAMP III to Hypot III the 38075 Interlock connectors may no longer be used The 38142 Interlock connectors provided with the kit will replace these parts When Hypot Ill is connected to HYAMP III the Hypot IIl should have PLC remote turned on In this configuration you will only be able to start and reset the HYAMP III from the HYAMP III It is possible to reset or abort the Hipot from both instruments 45 DIEA 46 Ly ASSOCIATED 7 42 RESEARCH INC Hipot Start parameter The Hipot Start parameter found in the System Menu screen controls whether the Hipot test will run sequentially after the Ground Bond test or simultaneously with the Ground Bond test Please refer to section 4 1 Setup System for instructions on how to set this parameter The Hipot Start parameter is only used when connecting the HYAMP III with an Associated Research Hypot Ill The parameter determines if the Hot will run after the HYAMP III has completed its test G W
5. For more information on setting up a safe work station please visit the Events and Training section of our website at http www asresearch com events training Default aspx a associareo 7 11 RESEARCH INC 1 4 3 Test Operator This instrument generates voltages and currents that can cause WARNING harmful or fatal electric shock and must only be operated by a skilled worker trained in its use The operator should understand the electrical fundamentals of voltage current and resistance Rules Operators should be thoroughly trained to follow all national safety standard guidelines for electrical safety testing in the workplace Defeating any safety system should be considered a serious offense with severe penalties Allowing unauthorized personnel in the area during a test should also be dealt with as a serious offense Test operators should be familiar with methods to properly discharge a device under test in case test leads become disconnected during testing Refer to the following standards for more information NFPA 70E OSHA 1910 subpart S EN50191 Dress Operators should not wear jewelry that could accidentally complete a circuit ESD protocols should not be observed while performing WARNING electrical safety tests Intentionally grounding the test operator could lead to a harmful or fatal electric shock Medical Restrictions Personnel with heart ailments or devices such as pacemakers should KEY SAFETY POINTS TO be in
6. Remote Signal Inputs and Memory Access for more information Out Error This message appears on the display if the instrument has an internal problem and the TEST button is pressed The RESET button is not active while this screen is displayed To clear this screen and return to test mode press the Exit soft key When the Exit soft key is pressed the instrument will continue with its normal failure indication process The failure light and Alarm can then be cleared by pressing the RESET button Note If the instrument continues to power up in this condition it should be sent in for service or repair 38 mee 6 CONNECTION OF REMOTE UO BEBE Two 9 pin D type connectors mounted on the rear panel provide REMOTE INPUT OUTPUT control and information These connectors mate with a standard 9 pin D type subminiature connector provided by the user The output mates to a male plug connector while the input mates to a female receptacle connector For best performance a shielded cable should be used To avoid ground loops the shield should not be grounded at both ends of the cable Suggested AMP part numbers for interconnecting to the Remote I O are shown below 205204 4 PLUG SHELL WITH GROUND INDENTS 205203 3 RECEPTACLE SHELL 745254 7 CRIMP SNAP IN PIN CONTACT for plug 745253 7 CRIMP SNAP IN SOCKET CONTACT for receptacle 745171 1 SHIELDED CABLE CLAMP for either plug or receptacle 747784 3 JACKSCREW SET 2 SIGNAL
7. VAC 10 user selectable 50 60 Hz 5 10 Amp slow blow 250 V AC TEST MODE Output Rating Dwell Time Setting Range 0 and 0 5 999 9 seconds 0 for continuous running 0 1 of setting 0 05 seconds Maximum and Minimum Range 0 150 ma for 30 01 40 00 Amps Limits Offset Capability Current Display Ohmmeter Display Range 3 of reading 3 mQ 0 0 999 9 seconds Timer Display 13 D ASSOCIATED 7 44 RESEARCH INC Resolution 0 1 seconds 0 1 of reading 0 05 seconds GENERAL Remote Control And Signal The following input and output signals are provided Output through two 9 pin D type connectors 1 Remote control Test Reset Interlock and Withstand Processing 2 Remote recall of memory program 1 2 and 3 3 Outputs Pass Fail Test in Process Start Out and Reset Out Program Memory 10 Memories 3 steps per memory all steps within a Security Key Lock capability to avoid unauthorized access to all test parameters Memory Lock capability to avoid unauthorized access to memory locations Built in software driven verification menu to test fault detection circuits Display 128 x 64 dot resolution with front panel contrast setting Alarm Volume Setting Front panel adjustable volume setting with 10 set points Line Cord Detachable 6 ft 1 80m power cable terminated in a three prong grounding plug Mechanical Tilt up fr
8. and receiving an RMA return material authorization number To receive an RMA number please contact our customer support department at 1 800 858 TEST 8378 NOTE Please retain all of the original packaging materials 2 1 2 Contents of the Carton Inside the carton should be the following DESCRIPTION AR PART NUMBER AR PART NUMBER HYAMP IlI Instrument 3140 3160 Cable ASSY High 38489 Current with Kelvin 38429 Current with Kelvin Current Output Cable ASSY High 38490 Return with Kelvin 38457 Return with Kelvin Current Return Fuse 38503 10 Amp Slow Blow 38430 15 Amp Slow Blow 250VAC 250VAC Line Cord 33189 Standard 38071 High Current Interlock Connector 38075 38075 a v Ly AssociareD 7 412 RESEARCH INC 3160 Carton Contents 2 1 3 Returning the Instrument for Service or Certification When it is necessary to return the instrument for servicing or certification repackage the instrument in its original container as long as it is in good condition Please include all accessories and test leads Mark the container FRAGILE to ensure proper handling Before shipping contact an Associated Research Inc customer support representative at 1 800 858 TEST 8378 to indicate and explain the reason for service At this time you will be supplied with an RMA return material authorization number Please refer to this number in all correspondence If you do not have the original pac
9. bench opposite the test station Signs should be posted DANGER HIGH VOLTAGE TEST IN PROGRESS UNAUTHORIZED PERSONNEL KEEP AWAY Work Area When possible use the instrument on a non conducting table or workbench If you cannot avoid using a conductive surface be certain that it is connected to a good earth ground and the high voltage connection is insulated from the grounded surface ESD TESTING Electrical safety tests There should not be any metal in the work area should not be between the operator and the location where performed in or around products being tested will be positioned Any other ESD testing areas metal in the work area should be connected to a ESD methods should good ground never left floating not be employed during electrical safety testing Keep the area clean and uncluttered All test as this could cause a equipment and unnecessary test leads should be hazardous condition for removed from the test bench and put away It equipment and test should be apparent to both the operator and to any operators observers which product is under test which product is waiting to be tested and which product has already been tested Power Power to the test station should be arranged so that it can be shut off by one prominently marked switch located at the entrance to the test area In case of an emergency anyone should be able to cut off the power before entering the test area to offer assistance More Information
10. fixture with fixturing to the instrument Next short circuit the ends of the test cables and press the TEST button The instrument will now read the lead resistance and update Offset parameter automatically Press the Enter soft key to accept the new value or press the Esc soft key to escape from the edit 4 3 3 Default Test Parameters The following table is a listing of the Default Parameters in the HYAMP IIl These parameters may be programmed to all of the memories and steps by pressing the two bottom soft keys and powering the instrument at the same time The Default Parameters are as follows PARAMETER Current Max Lmt current Min Lmt current Dwell Frequency Offset Connect 32 Aer 4 3 4 Setting Up a Test From the Test Parameters Review screen scroll the cursor using the a and v soft keys to the Current parameter Press the Edit soft key Increase or decrease the Current parameter using the up and down arrow keys Press the Enter soft key to accept the parameters or press the Esc soft key return to exit without saving lt alis Current 20 Max Lmt a Min Lmt Dwe D Va Von ot Ped el Freauencv ffzet Connect E n est TD te MA E From the Parameter Review screens the following parameters may be selected for editing Current Max Lmt Min Lmt Dwell Frequency Offset and Connect 33 CA associaren 7 42 RESEARCH INC 5 OPERATING INSTRUCTIONS
11. for any injuries sustained due to unauthorized equipment modifications or use of parts not specified by Associated Research Inc Instruments returned to Associated Research Inc with unsafe modifications will be returned to their original operating condition at the customer s expense Kai y Jf AssociareD 7 412 RESEARCH INC 1 2 Safety Symbols 1 2 1 Product Marking Symbols Product will be marked with this symbol when it is necessary to refer to the operation and service manual in order to prevent injury or equipment damage Product will be marked with this symbol when hazardous voltages may be present Product will be marked with this symbol at connections that require earth grounding IH BIB 1 2 2 Caution and Warning Symbols Calls attention to a procedure practice or condition that could possibly cause bodily injury or death Calls attention to a procedure practice or condition that could possibly cause damage to equipment or permanent loss of data CAUTION T 1 3 Glossary of Terms As used in this manual Alternating Current AC Current that reverses direction on a regular basis Utility power is usually generated in the form of a sinusoid at a frequency of 60 times per second in the United States and 50 times per second in other countries Arc A partial momentary breakdown due to the force of a strong electric field on closely spaced conductors sometimes evidenced by corona or a luminous fl
12. or if the Hipot will run at the same time as the HYAMP Ill G W The Hipot Start parameter directly controls the Start output relay Setting the Hipot start parameter to G gt W will momentarily close the start output relay at the end of the Ground Bond test Setting the Hipot start parameter to G W will momentarily close the start output relay at the start of the Ground Bond test 47 D rssocure 7 OPTIONS ME Introduction This section contains a list and descriptions of available factory installed options at the time of this printing The list of options contains an option code number that can be referenced on the data plate on the rear panel of the unit Option Label On the rear panel of the instrument you will find a label that contains the option code For example your options code would appear as follows Fitted with option 04 OPT 04 Fitted with option O1and04 OPT 0104 HYAMP III Options Option List CODE DESCRIPTION PLC Read 04 PLC Ready 3160 Only The PLC Ready Output Option creates a signal that acts as an instrument power on indicator The signal is available through the Remote Signal Output connector which is located on the back of the instrument This option closes the relay contact between pin 1 and pin 2 on the output connector once the instrument is powered on The PLC Ready Output signal replaces the PASS signal that is present on the standard instrument
13. 2 1 27 Main MODI udi oon a Mb RUD E UO A E GS DUNS EHI NAAR 22 4 1 3 Results Tests and System Selections 0 nnnnonnssonso00s00se0eseeee 23 4 2 System SOLU is scitu perite may i E bv P M ERE MR AER 24 4 2 1 System Setup Kei 25 4 2 2 System Parameter 23 4 2 3 Default System Parameters essen 30 4 2 4 Memory Step and Default System Parameter Initialization 30 4 3 Test SETUP soe ederet He Gases b oct Gigs es eri Houses ap Ne eda 30 e TOS ACUDIR Sella 31 A A A A a equ 31 AE A 32 4344 Setting Dp a TeSt ius oi tud ei bo tud cit udo 33 5 OPERATING INSTRUCTIONG 00ccccceescccseeeeceeseccesseeceaeeeceaeeeeeseeeeenseeneneees 34 5 1 Instrument Gannescllolts uo e A ae dee 34 Sal kest Le cd telae EE 34 5 1 2 Adapter Box Connections Adapter box is sold separately 36 5 1 3 Interlock Conector suos ci esce E tA ER A ED Et edible bof ps pb 36 5 2 Performing a Testis ta ect A suus a EE 37 5 3 Test Melerlfig adu epe See ee dees 37 54 Resule Ge O xs omi pai EDU e MED ges dl 37 5 5c EIeobMOsSSaQg9Ss da 38 6 CONNECTION OF REMOTE l O 1 ceeeeeeeeee nennen nnn nnnm nnn nnn nu 39 6 1 nues let Kelter 20 6 2 Signal Inputs of Remote I O and Memory Access 40 6 3 HYAMP III Connected to HYPOT III enn 44 6 3 1 3140 HYAMP III Connected to HYPOT III 44 6 3 2 3160 HYAMP III Connected to HYPOT IIl
14. Banana Jacks 60A o ResetSwich Red sd Power Switch 10A 250V Earth Connector o TestSwitch Grem FeetKitw oRubberInserts Rubber Insert for Feet Graphic Display 128x64 ICs and PCB Assemblies CON 3670 AMP 3160 KEY 3670 PWR 3160 Internal Components Co CO CO Oo N 38262 IC16 Microcontroller 78E516B PLCC 38451 Input Transformer For safety tester interconnect cables refer to INSTRUMENT CONNECTIONS section 7 3 57 see 11 SCHEMATIC INDEX M DRAWING REFERENCE NUMBER DESCRIPTION DESIGNATOR PAGES me weroan AE mee weroan 7 S38268 Input Voltage Selection Board PWR 3670 3140 S38434 Input Power Board 3160 PWR 3160 938267 Keypad Board 3160 KEY 3670 58 gt ASSOCIATED 7 13 RESEARCH INC Index Adapter EE EE 19 20 21 38 46 58 BID A RM MEME MEL E ATAA I EIS NM AA 5 35 A A EEE EET A EN OEN eege 10 DS Win AA ES A 5 6 b lacusa RR T 12 30 5 Calibration Alert Alen RE 30 e E QR RENE 26 30 31 32 calDale nc ac 26 30 32 e EE enee 26 30 32 RERO NE 26 30 31 32 TIME rica cdi tc 26 31 32 35 Calibration Procedure cines 51 53 Connected Steps Corr 24 25 28 39 53 OMA SG darte FX ETE ea 16 18 26 28 32 CONOS aaa aaa 13 15 19 25 26 30 42 49 IRC e nica dali 40 Default Parameters cnn 32 34 Dielectric Withstand Test uan iia iaa 32 po an 9 Ru WEE 9 34 38 39 40 s ERTTC
15. EBEN 5 1 Instrument Connections 5 1 1 Test Leads The test leads provided are designed specifically for use with this instrument The red High Current lead will mate with the red Current jack The black Return lead will mate with the black Return jack The test lead ratings are as follows 3140 TEST LEAD RATINGS 3160 TEST LEAD RATINGS Part Number Part Number Current lead 38489 40 A 600V Current lead 38429 60A 600V Return lead 38490 40 A 600V Return lead 38457 60A 600V Connecting the Test Leads on 3140 The 3140 Current and Return leads are equipped with high current locking connectors that should be pushed into their mating receptacle until seated against the rubber grommet Avoid excessive force If the grommet becomes compressed the lock feature may not activate To release the lock and remove the leads push the lead in towards the instrument compressing the grommet then pull back on the lead to remove EARTH CONTACT Connect the High Current lead 38489 Heavy gauge wire red markers to the Current receptacle on the 3140 HYAMP III then connect the Kelvin lead smaller gauge wire captured in the same sleeve to the SENSE receptacle Next connect the other end of the leads to the earthing contact usually the ground conductor connection point for the Line cord inlet 34 3 H ASSOCIATED 7 12 RESEARCH INC Connect the Return lead 38490 Heavy gauge wire black markers to the Return r
16. I 45 T OPTIONS uis cir dei Erin REOR VR d usa ER ick GER Go E REN RE REX CR A ER c E 48 8 INSTRUMENT VERIFICATION eere nnnnnn nnn n nnn RR KEN 49 8 1 Verification InitlaliZatlOltz E ta dl m 49 8 2 Verification Mens A tone oben tale tani 49 9 CALIBRATION PROCEDURE crees nnnm h ann n hann ennan ennnen 51 9 1 Warranty Regulremoerts nii odo hs ed udevsidie D is ede oe pea us 51 9 2 Calibration TE UK e ENER 51 9 2 1 Calibration of Parameters occccccccncncncccnoncnnnnnncnnnnnnnnnnnnnnnnnnninons 52 9 2 2 Calibration of Ground Bond AC Curretn for 3140 52 9 2 3 Calibration of Ground Bond AC Current for 3160 53 9 2 4 Calibration of Ground Bond AC Voltage for 3140 53 9 2 5 Calibration of Ground Bond AC Voltage for 3160 55 10 REPLACEMENT PARTS LIST 0cccccccesecccesecccesecccececccueecceusecceuseecenseecenes 56 11 SCHEMATICANDEX o 58 2 ASSOCIATED 7 42 RESEARCH INC 1 INTRODUCTION EBENEN 1 1 Warranty Policies Associated Research Inc certifies that the instrument listed in this manual meets or exceeds published manufacturing specifications This instrument was calibrated using standards that are traceable to the National Institute of Standards and Technology NIST Your new instrument is warranted to be free from defects in workmanshi
17. OPERATION AND SERVICE MANUAL HYAMP III MODELS 3140 and 3160 GROUND BOND TESTERS SERIAL NUMBER E qp espe sj O Associated Research Inc 2013 Model 13860 West Laurel Drive 3 140 3 1 60 Lake Forest Illinois 60045 4546 U S A ltem 38554 Ver 3 03 Printed June 3 2013 DECLARATION OF CONFORMITY Manufacturer Associated Research Inc Address 13860 W Laurel Dr Lake Forest IL 60045 USA O Product Name HYAMP Ground Bond Tester Model Number 3140 Conforms to the following Standards Safety EN61010 1 2001 EMC EN61326 1997 A1 1998 EN55022 1998 A1 2000 CLASS B EN61000 3 2 2000 EN61000 3 3 1995 A1 2001 EN61000 4 2 1995 EN61000 4 3 1996 EN6100 4 4 1995 EN61000 4 5 1995 EN61000 4 6 1996 EN61000 4 8 1993 and EN61000 4 11 1994 Supplementary Information The product herewith complies with the requirements of the Low Voltage Directive 73 23 EEC as amended by 93 68 EEC and the EMC Directive 89 336 EEC as amended by 92 31 EEC The CE marking has been affixed on the device according to article 10 of the EMC Directive 8 336 EEC The technical file and other documentation are on file with Associated Research Inc US Joseph Guerriero Vice President General Manager Associated Research Inc Lake Forest Illinois USA June 11 2004 TABLE OF CONTENTS t NTRODUCT O N seis sca sae cte de e 1 1 34 Warranty POIS dei S REPE ER DII EM 1 142 ss O
18. OUTPUT SIGNAL INPUT i RESET TEST E INTERLOCK our our Q MEMORY 1 MEMORY 2 PROCESSING MEMORY 3 6 1 Remote Signal Outputs The rear panel connector provides three output signals to remotely monitor PASS FAIL and PROCESSING conditions The monitoring signals are provided by three normally open internal relays that toggle ON and OFF to indicate the condition of the tester The RESET OUT pulse signal and the START OUT pulse signal are also provided by a normally open internal relay The RESET OUT gives a signal whenever 39 i 91 ASSOCIATED W s RESEARCH INC the RESET function is activated This can be used to abort a Hipot test while the units are interfaced as a test system The START OUT gives a momentary output pulse that can be used to start a Hipot test These are normally open free contacts and will not provide any voltage or current The ratings of the contacts are 1 AAC 125 VAC 0 5 ADC 30 VDC The signal outputs are provided on the 9 pin female D type connector Below is a list that indicates what conditions activate each pin When a terminal becomes active the relay closes thereby allowing the external voltage to operate an external device Pins 1 and 2 provide the PASS signal Pins 3 and 4 provide the FAIL signal Pins 5 and 6 provide the PROCESSING signal Pins 7 and 8 provide the RESET OUT signal Pins 7 and 9 provide the START OUT pulse signal The following describes how the relays operate for e
19. Reviewing Test E 29 Sa ed eds 5 9 19 ciii CORSO 5 Schema dad 60 a ds EE EEN 60 SOCIA ANN No 10 16 18 29 31 EE 25 28 39 53 SEDI OS o A EE 3 5 7 8 12 40 53 Service Imelda 8 A A 10 13 26 27 32 33 39 49 O EMEN ETE 34 40 51 Single Step nime oed a do 26 27 32 Matar Ns 26 Gpechficatons 15 19 System stir iim 26 27 32 33 TestParametelS vor eor vane esterne eie c e aic na 24 26 32 33 35 PSST TA OM TTE on mom P 8 9 TIMRO bere dl EUER 35 ENTRANT PPP PPP PPP PPP ETT 51 WIND ACKING BERT UT T me 11 A EE 16 18 51 52 a Fe Laie E 3 4 53 Warranty lee 3
20. S 3 1 2 1 Product Marking Symbols lt a cut sartor or hae 3 1 2 2 Caution and Warning Gvmbols sss 3 UR Ee INVENIMUS 3 jc d 5 1 4 1 Service and Maintenance oooooccccnococccccononncononannncnononananononannncnononos 5 14 2 E aus A se aso ense 6 14 9 Test Operator itta A A A EE 7 io Key Features and Beriefils usina ds D ob edis 8 2 GETTING STARTED nini cEr SD Sas AxHRREdERUD n NU Sn DF UC A UN ES IN SR RCGNUM RENI MERE 9 2 1 Unpacking and IpSpectiOrtz c o qi dpi etae a iai eds genna n 9 E Ree e RE 9 2 1 2 Gontents OF GaltOFossio soda eis od odi a Od redd didit 9 2 1 3 Returning the Instrument for Service or Calibration 10 2 2 T stallatiolio EE 11 2 2 ed 11 2 2 2 Power Requirements oec trop EM ehe p RR PEE e beo 11 2 2 3 Basic Connections idad 11 2 2 4 Environmental Conditions 12 3 SPECIFICATIONS AND CONTROLS eee ener eene nnns nena 13 3 13140 Specifications ii esu dtt odo olio etude eaten Gaude ile diu 13 9 2 9 LOU Peces 15 3 3 Instrument Controls ee ee SM de 17 3 3 1 Front Panel Controls Tor 3T40 u iba ra ep Rte Rb gehe ei 17 3 3 2 Rear Panel Controls for 3140 voca 19 3 3 3 Rear Panel Controls for 3 160 oco ret ita aia 20 4 PROGRAMMING INSTRUCTIONS ee eeeeeeeee enne nennen naar nna nnnnns 22 A NP Power ore 22 4 1 1 Memory Step and Connected Step Indicator 22
21. a source RMS The Root Mean Squared value of a voltage or current waveform An RMS waveform delivers the same amount of energy to a load as a DC waveform of the same value For a sinusoid the RMS value is 707 x the peak value Total Current The vector sum of the real current component and the reactive current component produced by an applied voltage 4 aN ASSOCIATED 7 44 RESEARCH INC VA Arating of instantaneous power found by multiplying an instrument s maximum output current by its maximum output voltage Voltage The force which causes current through an electrical conductor given in volts V Symbol V 1 4 Safety This product and its related documentation must be reviewed for familiarization with safety markings and instructions before operation The HYAMP III produces voltages and currents that This product is a Safety Class instrument can cause harmful or fatal provided with a protective earth terminal electric shock To prevent Before applying power verify that the accidental injury or death instrument is set to the correct line voltage these safety procedures 115 or 230 and the correct fuse is must be strictly observed installed when handling and using the test instrument This product carries an NRTL Nationally Recognized Testing Laboratory and comes equipped with an audible and visual failure indicator 1 4 1 Service and Maintenance User Service To prevent electric shock d
22. ach test condition PROCESSING The relay contact closes the connection between pin 5 and pin 6 while the instrument is performing a test The connection is opened at the end of the test PASS The relay contact closes the connection between pin 1 and pin 2 after detecting that the item under test passed all tests The connection is opened when the next test is initiated or the reset function is activated FAIL The relay contact closes the connection between pin 3 and pin 4 after detecting that the item under test failed The connection will open when the next test is initiated or the reset function activated RESET OUT The relay contact closes the connection between pin 7 and pin 8 while the reset function is activated This is only a continuous closure dependent on the length of time the reset button is held in an active state START OUT The relay contact closes the connection between pin 7 and pin 9 The Hipot Start parameter directly controls the Start output relay G W will momentarily close the start output relay at the end of the HYAMP III test and G W will momentarily close the start output relay at the start of the HYAMP III test The Hipot Start parameters main purpose is to control the sequential timing between HYAMP III and a connected Associated Research Hipot The parameter controls if the Hipot will run after the HYAMP III has completed its test G W or if the Hipot will run at the same time a
23. ads without compromising the test results Two standard 9 pin interfaces provide inputs and outputs for simple PLC relay control Outputs PLC REMOTE INPUTS AND include PASS FAIL RESET and TEST IN OUTPUTS PROCESS signals Inputs include TEST INTERLOCK RESET and remote recall of MEMORY 1 2 and 3 As a safety precaution the enhanced graphic Mb PROCE SING LCD indicates when the high voltage from the Hypot III is being applied to the device under test SOFTWARE CALIBRATION HYAMP III can be completely calibrated without CONTROL removing any covers and exposing the technician to hazardous voltages NO LOAD SETUP OF Set output current parameters without activating OUTPUT CURRENT the output fesses 2 GETTING STARTED M Introduction This section contains information for the unpacking inspection preparation and storage of your Associated Research Inc product 2 1 Unpacking and Inspection 2 1 1 Packaging Your instrument was shipped in a custom foam insulated container If the shipping carton is damaged inspect the contents for visible damage such as dents scratches or a broken display If the instrument is damaged notify the carrier and Associated Research Inc s customer support department Please save the shipping carton and packing material for the carrier s inspection Our customer support department will assist you in the repair or replacement of your instrument Please do not return your product without first notifying us
24. ameters of the selected memory location are automatically loaded into the instrument Step Each of the 10 memory locations in HYAMP III has 3 programmable test steps that may be connected together to create a multi step test sequence Press the Step soft key to increment the test step number 4 1 3 Results Tests and System Selections From the Main Menu press the Menu soft key Mi 1 GHD Settings Pesults 25 004 Test System Exit From this screen three software controls may be accessed Results Test and System Pressing the Exit soft key at any time will return you to the Main Menu screen 23 Aer Results Pressing the Results soft key from this menu will allow you to review the test results of the last test performed An example of a Results screen is shown below Test Pressing the Test soft key from this menu will allow you to access the Parameter Review screen For specific instructions for reviewing and editing test parameters refer to section 4 3 Test Parameters System Pressing the System soft key from this menu will allow you to access the Setup System screen For specific instructions for editing system parameters refer to section 4 2 System Setup 4 2 System Setup 1 From the Perform Tests screen press the Menu soft key The Main Menu screen will now be displayed 2 From the Main Menu screen press the Menu soft key Results Test and System selecti
25. ashover Breakdown The failure of insulation to effectively prevent the flow of current If the test voltage is gradually raised breakdown will begin suddenly at a certain voltage level and current flow will not be directly proportional to voltage Once a breakdown occurs especially for a period of time the next gradual application of voltage will often cause a breakdown to begin at a lower voltage Conductor A solid or liquid material which permits the flow of electrons A material which has a volume resistivity of no more than 103 Q cm Current The movement of electrons through a conductor Current is measured in amperes A milliamperes mA microamperes uA Symbol I NO JN i ASSOCIATED W s RESEARCH INC Dielectric An insulating material that is positioned between two conductive materials in such a way that a charge or voltage may appear across the two conductive materials Direct Current DC Current that flows in one direction only The source of direct current is said to be polarized and has one terminal that is always at a higher potential than the other Frequency The number of cycles an AC waveform repeats over time Usually given in Hertz Hz Ground Refers to the point of low potential in a circuit to which all other voltages are referenced May or may not be tied to the earth Also referred to as Earth Hot Used to refer to the test lead or output side of an instrument that is at high potential Impeda
26. ayed characters After the soft key is pressed the display will automatically adjust to the new display setting Results Selects the type of results you would prefer DID YOU KNOW to have displayed atthe end of a test or sequence of connected test steps The You can learn to use your available selections are All P F and Last Hyamp III online with our Hyamp III Virtual Tour When All is selected a Results Summary Check it out at screen will be displayed at the end of the test or sequence of connected test steps http www asresearch com s displaying the results of all of the test steps upport virtual tour aspx The Results Summary screen will appear as follows GHD Pass Hit 20 054 When P F is selected a Pass or Fail screen will be displayed at the end of the test The Pass and Fail screens will appear as follows 26 FAIL When P F is selected it is not possible to see the test results directly at the end of the test In order to review the test results refer to section 4 2 3 Reviewing Test Results When Last is selected the results of the last test step performed will be displayed on the Perform Tests screen There will not be a change in appearance or special screen displayed in this mode Lock Turning Lock ON restricts access to parameter and system settings The level of security is determined by the Mem Lock function Mem Lock Mem Lock is a sub function of the Lock setting In order for the M
27. d Voltage reading RESET to Exit Enter 9 2 5 Calibration of Ground Bond AC Voltage for 3160 Calibration Ster 1 Short the Current and Return leads together lt TEST gt to Start izRESET to Exit Remove the red high current lead from its binding post and place it on to the Sense binding post Calibration Gier 21 Connect 3 AC Meter between clips Connect red leads to SENSE terminal CTESI to Start lt RESET gt to Exit 54 A ASSOCIATED RESEARCH INC 3 ASSOCIATED 7 44 RESEARCH INC 10 REPLACEMENT PARTS LIST M Rev B 04 28 04 ECO 5034 3140 PART REFERENCE NUMBER QTY DESIGNATOR DESCRIPTION Supplied Accessories Panel Comp ICs and PCB Assemblies CON 3670 AMP 3140 KEY 3140 1 PWR 3670 Internal Components 1 Black Banana Jacks __ _ oo RedBananaJacks o SocketHigh Current Red ___ Socket High Current Black AAA EA ESTA o nen Test Switch Green FeetKitw o Rubber Inserts Rubber Insert for Feet Graphic Display 128 x 64 E 56 3 ASSOCIATED 7 42 RESEARCH INC Rev A 04 28 04 ECO 5034 3160 PART QTY REFERENCE DESCRIPTION NUMBER DESIGNATOR Fuse 15 Amp slow blow 250VAC Cable ASSY High Current Output Cable ASSY High Current Return E E c Panel Comp O e o nen BlacBananaJacks RedBanan Jacks ooo BlackBananaJacks 60A_ OQ Red
28. e Cal Date No change Cal Due No change Alert No change Date nvd y No change Time No change 4 3 Test Setup 1 From the Perform Tests screen press the Menu soft key The Main Menu screen will now be displayed 2 Fromthe Main Menu screen press the Menu soft key Results Test and System selections will now be displayed 3 From this screen press the Test soft key The Test Parameter Review screen will now be displayed 4 Fromthis screen all relevant test parameters may be edited and saved Refer to section 4 3 4 Default Test Parameters for a complete list of test parameters 30 a v Ly Associate 7 11 RESEARCH INC 4 3 1 Test Setup Soft Keys Directional soft keys v gt The v gt soft keys are used to scroll the cursor to the different system parameters keys The and soft keys are used to increase or decrease numerical values or toggle settings ON and OFF Enter key The Enter soft key is used to store a specific value for each test parameter Edit key The Edit key is used to access a specific parameter and allow it to be changed Esc key The Esc key is used to return to the Test Parameter Review screen during parameter editing without saving the new parameter value Exit key The Exit soft key is used to return to the Test Parameter Review screen and the Perform Tests screen 4 3 2 Test Parameters Use the directional soft keys v A to navigate th
29. e standard introduction screen without disabling the Cal Alert function If security is enabled this screen will not appear It is possible to quickly bypass the security of the Cal Alert by powering up the instrument while pressing the soft key that is second from the top of the instrument This will temporarily start the instrument in an unsecured state The Cal Alert Warning screen will be displayed and Cal Alert may be disabled by selecting No and then pressing the OK soft key This type of security override only affects the Cal Alert screen It is not necessary to restart the instrument to activate the security setting 29 e ESEARCH INC 4 2 3 Default System Parameters Setup System PLC Remote OFF Single Step OFF Alarm 5 Contrast 5 Results Last Lock OFF Mem Lock OFF Hipot Start G gt W Date Format mdy month day year Cal Alert ON Alert Date Cal Date 11 months 4 2 4 Memory Step and Default System Parameter Restore Restoring the instrument s System parameters will overwrite WARNING all memories and steps with ACW default parameters Press the two bottom soft keys and power the instrument at the same time then press the soft key next to the word Yes All memories and steps will be loaded with the ACW default parameters and the system parameters will be set to the factory defaults The following System parameters will not be affected by the system initialization Setup System Cal Alert No chang
30. e test parameters during reviewing and editing The directional soft keys will change depending on which parameter the cursor is pointing to Current The Current that is applied between the Current and Return lead during a ground bond test Max Limit A maximum resistance threshold that when exceeded triggers a failure Min Limit A minimum resistance threshold that when not exceeded triggers a failure Dwell Time A length of time that is allowed for the set point current to be applied Frequency This parameter is selectable using a soft key between 50 and 60Hz Connect This function when turned ON will connect or link the current step to the next step The third step in a Memory will not have this function because it is the last step of the Memory location 3l dD ASSOCIATED 442 RESEARCH INC Offset The Offset function may be used to compensate for test lead and test fixture resistance during the test Using the up and down arrow keys scroll the cursor to the Offset parameter and press the Edit soft key You may now manually or automatically set an Offset value To manually set the Offset use the and soft keys to increase and decrease the resistance value Press the Enter soft key to accept the new value or press the Esc soft key to escape from the edit To automatically set an Offset value set the current and frequency to the values that will be used on the DUT and connect the test cables or test
31. eceptacle on the 3140 HYAMP III then connect the Kelvin lead smaller gauge wire captured in the same sleeve to the SENSE receptacle Next connect the other end of the lead to chassis ground Connecting the Test Leads on 3160 Connect the High Current lead 38429 Heavy gauge wire red markers to the Current binding post on the 3160 HYAMP III then connect the Kelvin lead smaller gauge wire captured in the same sleeve to the SENSE binding post Next connect the other end of the leads to the earthing contact usually the ground conductor connection point for the Line cord inlet CHASSIS 8 DUT EARTH CONTACT Connect the Return lead 38457 Heavy gauge wire black markers to the Return binding post on the 3160 HYAMP III then connect the Kelvin lead smaller gauge wire captured in the same sleeve to the SENSE binding post Next connect the other end of the lead to chassis ground 35 Su ASSOCIATED 7 42 RESEARCH INC 5 1 2 Adapter Box Connections Optional for use with 3140 only The adapter box provides an easy way to connect a DUT to a 3140 HYAMP III that is terminated in a two or three prong line cord The following diagram shows how to connect the adapter box to the HYAMP III and to the device under test The rear output connections on the 3140 HYAMP III may be used as well 5 1 3 Interlock Connector HYAMP III is equipped with a Remote Interlock feature Remote Interlock utilizes a set of closed co
32. ee internal memory programs can be accessed by connecting terminals 7 8 and 9 in different combinations The memory select bits should be set simultaneously and remain set for a minimum of 20ms to guarantee that the correct memory will be selected ACTIVATING MEMORY PROGRAM FUNCTIONS THROUGH WARNING THE REMOTE CONNECTOR SELECTS THE PROGRAM AND STARTS THE TEST WHICH IS PREPROGRAMMED INTO THAT MEMORY DO NOT CONNECT VOLTAGE OR CURRENT TO THE SIGNAL CAUTION INPUTS THIS COULD RESULT IN DAMAGE TO THE CONTROL CIRCUITRY Memory Location 1 Momentarily connecting terminal 7 to 8 signals the instrument to immediately begin the test program that is stored in Memory Location 1 Memory Location 2 Momentarily connecting terminal 7 to 9 signals the instrument to immediately begin the test program that is stored in Memory Location 2 Memory Location 3 Momentarily connecting terminal 7 to terminals 8 and 9 signals the instrument to immediately begin the test program that is stored in Memory Location 3 41 2 RESEARCH INC Q assocuren Remote Interlock HYAMP III is equipped with a Remote Interlock feature Remote Interlock utilizes a set of closed contacts to enable the instrument s output If the Remote Interlock contacts are open the output of the instrument will be disabled Remote Interlock could also be referred to as a remote system lockout utilizing fail when open logic If the Remote Interlock contacts are open and t
33. een press the TEST button The Verification Menu will now be displayed Ground Bond Verification Disconnect the leads t ea from the inztrumen lt TEST to Begin RESET to Exit NOTE During the verification process all Remote control output signals except the FAIL output are disabled 49 Aer Ground Bond Verification From the Verification screen press the TEST button to begin the verification process At the end of the Verification process a message will appear indicating the outcome of the process If the instrument passes the Verification test failure indicating the fail detectors are working properly the RESET button will illuminate the alarm will sound and the following message will appear FAIL If the instrument fails the Verification test pass indicating the fail detectors are not working properly the following message will appear 50 fesses 9 CALIBRATION PROCEDURE M You will find in this manual a copy of the DID YOU KNOW Certificate of Calibration It is recommended that you have this instrument recertified at least once per year Associated Research Inc recommends you use Calibration Standards that are NIST traceable or traceable to agencies recognized by NIST to keep this instrument within published specifications Unless necessary do not recalibrate the instrument within the first 12 months This instrument has been fully calibrated at the factory in accordance to
34. em Lock function to work the Lock must first be turned ON Turning the Mem Lock OFF will allow the user to access all available memory locations but restricts access to memory and step editing capabilities Turning the Mem Lock ON will allow the user to only run the currently loaded memory Disabling Lock Once the Lock function is activated a special procedure is required to defeat the security To defeat the security press the top soft key while powering up the instrument Now you may access the system menu and turn the security function OFF Hipot Start 27 NO dy i ASSOCIATED W s RESEARCH INC Scroll the cursor to the Hipot Start parameter using the directional soft keys You may toggle the selection between G gt W and G W by pressing the soft key The Hipot Start parameter is only used when connecting the HYAMP III with an Associated Research Hipot tester If GW is selected the Hipot test will run after the HYAMP III has completed its test If G W is selected the Hipot test will run at the same time as the HYAMP III The Hipot Start parameter directly controls the Start Output relay Running in the G gt W mode will momentarily close the Start Output relay at the end of the HYAMP III test Running in the G W mode will momentarily close the Start Output relay at the start of the HYAMP III test Cal Alert Calibration Alert The Cal Alert feature alerts the user that the instrument is due for calibration T
35. ess the Menu soft key The Results Test and System selections will now be displayed 3 From this screen press the Result soft key The Results screen will now be displayed The Results screen will appear as follows GND Pass M m 20 05 A GHE NOTE For multi step tests use the A and v soft keys to scroll through the results 37 DICA 5 5 Error Messages While performing tests a number of messages will be displayed to indicate the test state or test results These messages are displayed in the status area of the screen located on the first line at the top of the LCD These messages are also used on other screens where test results are displayed Abort This message appears on the display if the test in process is aborted with the RESET button or remote Reset control Max Fail This message appears on the display if the measured reading exceeds the Max Lmt current setting of the Ground Bond test or Max Lmt resistance setting of the Insulation Resistance test Min Fail This message appears on the display if the measured reading drops below the Min Lmt current setting of the Ground Bond test or Min Lmt resistance setting of the Insulation Resistance test Short This message appears on the display if the DUT current is well beyond the metering range of the test Interlock Open This message appears on the display if the Remote Interlock feature is activated before or during a test See section 6 2
36. eter 9 2 Calibration Initialization Press and hold the Calibration key on the rear panel with a pen pencil or small screwdriver while powering ON the HYAMP IIl The HYAMP III enters the calibration mode after the power on sequence is complete The Calibration screen will appear as follows 51 Aer Calibration Fac 40 004 J ac 8 004 Select Exit 9 2 1 Calibration of Parameters From the Calibration screen use the v soft key to scroll the cursor to the parameter you wish to calibrate Once the cursor is pointing to the parameter you wish to calibrate press the Select soft key A calibration prompt screen will now appear The following is a list of the calibration parameters and an example of the prompt screen with the details that will be displayed for each parameter screen shown at left Once you press the TEST button the Calibration Data Entry screen will appear Adjust the numeric value of the parameter using the and soft keys and press the Enter soft key to accept the new parameter or press RESET to escape the edit 9 2 2 Calibration of Ground Bond AC Current for 3140 32 a em ow ASSOCIATED N RESEARCH INC 9 2 3 Calibration of Ground Bond AC Current for 3160 9 2 4 Calibration of Ground Bond AC Voltage for 3140 KE Aer Calibration Ster 2 d Connect the standard EVA Cu lt T CR C waltmeter from E T SEI to Exit Calibration Enter standar
37. formed that the voltages and REMEMBER currents generated by the instrument are very dangerous If contacted the Keep unqualified and instrument may cause heart related unauthorized personnel away problems Please have the test from the test area operator consult a physician for Arrange the test station in a safe recommendations and orderly manner In case of any problem turn off the high voltage first B se 1 5 Key Features and Benefits HY AMP III THE FIRST MANUAL Provides the operator with an easy to use GROUND BOND interface eliminating the need to decipher cryptic INSTRUMENT WITH AN abbreviations The graphic display makes testing ENHANCED GRAPHIC LCD safer easier and more reliable than ever before Limit user access so that only authorized SECURITY ACCESS personnel with a security code can change test parameters Store test parameters and quickly recall them for STORAGE OF UP TO 10 each of the different products that need to be DIFFERENT TEST tested Memories can also be linked to run multi PROGRAMS step tests Connect a HYAMP lil and a Hypot III to form a complete test system The test system can be aue Ee vM configured to perform sequential Ground Bond and Dielectric Withstand tests or run both simultaneously BO A a a U The Kelvin four wire measurement technique KELVIN METHOD AND eliminates test lead resistance The milliohm MILLIOHM OFFSET offset function allows for the use of longer test CAPABILITY le
38. he TEST button is pushed a pop up message will be displayed on the screen for two seconds The message will appear as follows Mer Interlock is Open c LI LI E If the Remote Interlock contacts are opened during a test the pop up message will be displayed and the test will abort The hardware and has been configured to provide the interlock connections on pins 4 and 5 of the Remote Interface Signal Input port The instrument can still be used without the external interlock device as long as the Interlock Disable Key 38075 provided with unit is plugged into the Remote Interface Signal Input port If there is nothing connected to the Remote Interface Signal Input port to provide a connection to the Remote Interlock the instrument will not perform tests Withstand Processing When a HYAMP III is integrated with a Hipot Ill as a test system the processing signal from the Hipot tester will be sent across pin 6 and pin 7 of the HYAMP III Remote Signal Input This signal will activate the front panel Withstand Processing indicator that notifies the operator that high voltage is enabled If the Hipot start is set to G W sequential then the Withstand Processing indicator will appear as the following pop up message 42 fesses If the Hipot start signal is set to G W then a small W T indicator will appear in the upper right of the display PLC Remote Pop up message If you attempt to start a test from the fr
39. he instrument using basic PLC PLC Remote function is turned ON a pop inputs and outputs Execute up message will be displayed The pop up tests and read PASS FAIL message will appear as follows conditions remotely select memory locations or set up a safe work station by using an interlocked enclosure SERM Menu HI PLC ente ON c E A Refer to the section 6 Connection of Remote I O for more details Single Step This function is used to temporarily override the automatic connection feature When the Single Step function is ON the instrument will pause after each test step is 25 ensem completed To continue the test sequence press the TEST button to execute the next connected test step Each time the TEST button is pressed the next connected test step will execute If you press the RESET button before completing all connected test steps it will return you to the original starting test step If a step fails and you wish to continue to the next test step press TEST Alarm Volume The numbers 0 through 9 correspond to different volume settings O meaning the volume is OFF and 9 meaning the volume is at the loudest setting After the soft key is pressed a momentary alarm chirp will occur to indicate the volume of the new setting LCD Contrast The numbers 0 through 9 correspond to the different contrast settings O meaning the lightest color of displayed characters and 9 meaning the darkest color of displ
40. ility to avoid unauthorized access to memory locations detection circuits setting Alarm Volume Setting Front panel adjustable volume setting with 10 set points Line Cord Detachable 6 ft 1 80m power cable terminated in a three prong grounding plug Mechanical Tilt up front feet Dimensions W x H x D 16 9 x 5 1x 15 7 in 430 x 130 x 400 mm includes feet Weight 49 40 lbs 22 40 Kgs Environmental Operating Temperature 32 104 F 0 40 C Relative Humidity O to 8096 Calibration Traceable to National Institute of Standards and Technology NIST Calibration controlled by software Adjustments are made through front panel keypad in a restricted access calibration mode Calibration information stored in non volatile memory 16 9 f ASSOCIATED my RESEARCH INC 3 3 Instrument Controls 3 3 1 Front Panel Controls for 3140 3 45 6 7 ay ASSOCIATED RESEARCH INC 3140 a T po E Menu se se HYAMEP m GROUND BOND TESTER 8 9 10 1 RESET BUTTON Momentary contact switch used to reset the instrument If a failure condition occurs during a test you will need to reset the system to shut off the alarm and signal the system that you are aware of a failure condition The reset button must be pressed before you can proceed to the next test or change any of the set up parameters This switch also serves as an abort signal to stop any test in progress control
41. kaging materials please follow these guidelines 10 Ly Associate 7 RESEARCH INC Wrap the instrument securely in a bubble pack or similar foam Enclose the same items as above Use a strong double wall container that is made for shipping instrumentation 350 Ib test material is adequate Use a layer of shock absorbing material 70 to 100 mm 3 to 4 inch thick around all sides of the instrument Protect the control panel with cardboard Seal the container securely Mark the container FRAGILE to insure proper handling Please refer in all correspondence to your RMA number Do not ship more than 1 unit per box 2 2 Installation 2 2 1 Work Area Locate a suitable testing area and be sure you have read all WARNING safety instructions for the operation of the instrument and suggestions on the test area setup in section 1 4 Safety Make sure the work area you choose has a three prong grounded outlet capable of supplying the necessary input current to the power source Be sure the outlet has been tested for proper wiring before connecting the instrument to it 2 2 2 Power Requirements This instrument requires a power source of either 115 volts AC 10 50 60 Hz single phase or 230 volts AC 10 50 60 Hz single phase Before applying power verify that the instrument is set to the correct line voltage 115 or 230 volts Adjust the voltage select switch to 115 for use with a 115 volt input Adjust the voltage select switch
42. l Controls for 3140 1 2 FUSE RECEPTACLE To change the fuse unplug the power mains cord and turn the fuse receptacle counter clockwise The fuse compartment will be exposed Please replace the fuse with one of the proper rating INPUT POWER RECEPTACLE Standard IEC 320 connector for connection to a standard NEMA style line power mains cord 19 3 ASSOCIA 3 A al ESEARCH INC INPUT POWER SWITCH Line voltage selection is set by the position of the switch In the left position it is set for 115 volt operation in the right position it is set for 230 volt operation CHASSIS GROUND EARTH TERMINAL This terminal should be connected to a good earth ground before operation REAR PANEL OUTPUT CONNECTORS These connectors are in parallel with the front panel connectors THERMAL COOLING FAN Full time cooling fan REMOTE SIGNAL OUTPUT 9 Pin D subminiature female connector for monitoring PASS FAIL PROCESSING and RESET output relay signals REMOTE SIGNAL INPUT 9 Pin D subminiature male connector for remote control of TEST RESET and INTERLOCK functions as well as remote program memory selection and withstand processing input CALIBRATION BUTTON To put the instrument into the calibration mode push this button and turn on the POWER switch simultaneously 3 3 4 Rear Panel Controls for 3160 20 2 3 o o Gepa iem T w
43. led by the HYAMP III 2 TEST BUTTON Momentary contact switch used to start tests Press the green button to activate the test that is set up in the test buffer shown on the display 3 GRAPHIC LCD 128 X 64 Monographic LCD 4 SOFT KEYS Multifunction parameter selection keys Keys used to select screens and change parameters 5 SENSE JACK Connector used to attach the Current test lead or test fixture to the instrument This connector provides a positive Kelvin voltage sensing for the instrument 6 TEST LED INDICATOR This red indicator flashes to warn the operator that current is present at the output terminal and a test is in process 17 gt ASSOCIATED 7 42 RESEARCH INC 7T SENSE JACK Connector used to attach the Return test lead or test fixture to the instrument This connector provides a negative Kelvin voltage sensing for the instrument 8 POWER SWITCH Rocker style power switch with international ON and OFF 0 markings 9 CURRENT OUTPUT JACK Connector used to attach the Current test lead adapter box or test fixture to the instrument 10 RETURN OUTPUT JACK Connector used to attach the Return test lead adapter box or test fixture to the instrument 3 3 2 Front Panel Controls for 3160 1 RESET BUTTON Momentary contact switch used to reset the instrument If a failure condition occurs during a test you will need to reset the system to shut off the alarm and signal the system that yo
44. nce The property of capacitive or inductive items to limit certain frequencies Insulation Gas liquid or solid material which has a volume resistivity of at least 1012 Q cm and is used for the purpose of restricting current flow between conductors Leakage AC or DC current flow through insulation and over its surfaces Current flow is directly proportional to voltage The insulation is thought of as a constant impedance unless breakdown occurs Neutral The point of low potential in a circuit to which all other voltages are referenced Also known as Common Peak Current The maximum amplitude of an AC current waveform For a sinusoid 1 414 x the RMS value Power The amount of work performed by an energy source over time given in Watts W PF Power factor Power Factor W VA where W Watts Real Power and VA Volts x Amps apparent power It is important to note that the closer the power factor is to 1 the more resistive the DUT is The closer the power factor is to 0 the more reactive inductive or capacitive the DUT is Reactive Current The current component due to the reactive impedance of a load Also called imaginary current Real Current The current component due to the resistance of a load Resistance The property of a substance that impedes current and results in the dissipation of power in the form of heat The practical unit of resistance is the ohm Q Symbol R Return The path by which current returns to
45. nstrument From this screen all test parameters are monitored while the test is being performed For more information refer to section 5 2 Perform Tests Main Menu and Results Screens 4 1 1 Memory Step and Connected Step Indicator When in the Perform Tests screen the HYAMP III will indicate the current memory location MO M9 and step number 1 3 in the upper left part of the screen i e M3 2 The connected step indicator is an underscore symbol located directly next to the memory and test step number i e M4 2_ and only will be displayed when the Connect function has been turned ON NOTE There are only 3 programmable test steps per memory location Step 3 of any memory location cannot be connected to another step 4 1 2 Main Menu From the Perform Tests screen press the Menu soft key 22 A RESEARCH INC Q e IATED The Main Menu will now be displayed From the Main Menu screen three software controls may be accessed Menu Memory and Step Pressing the Exit soft key at any time will return you to the Perform Tests screen Menu Pressing the Menu soft key from the Main Menu will display the Results Test and System selections Please refer to section 5 2 3 Results Test and System Selections Memory The HYAMP lll has 10 3 step programmable memory locations MO M9 Press the Memory soft key to increment the instrument to the desired memory location As the Memory soft key is pressed the par
46. ntacts to enable the instrument s output If the Remote Interlock contacts are open the output of the instrument will be disabled To disable the Remote Interlock feature connect the Interlock Key into the Signal Input port located on the back of the tester 36 2 RESEARCH INC Q assocuren 5 2 Performing a Test 1 From the Main Menu select the memory and step you wish to perform then press the Exit soft key to return to the Perform Tests screen 2 Attach the appropriate load or DUT to the instrument Refer to section 5 1 Instrument Connections for instrument connections 3 Press the TEST button 4 The instrument will now perform the test or sequence of connected tests If a test is started from any step other than 01 it will continue to start from that selected test step when you press the RESET or TEST buttons 5 3 Test Metering The HYAMP III Perform Test screen will display Current Time and Resistance during a test 5 4 Results Screens The HYAMP III may be configured to display one of three different types of Results screens see section 4 2 Setup System for more information To access the results screen use one of the following methods Method 1 Hot key Pressing the bottom soft key at the Perform Tests screen will display the Results screen Method 2 Menu Selection 1 From the Perform Tests screen press the Menu soft key The Main Menu will now be displayed 2 From the Main Menu screen pr
47. ny conductor that completes a path between the high voltage and earth ground will form a completed circuit 2 2 4 Environmental Conditions This equipment is intended for indoor use only The equipment has been evaluated according to Installation Category Il and Pollution Degree 2 as specified in IEC 664 This instrument may be operated in environments with the following limits Temperature 32 104 F 0 40 C Relative humidity 0 80 Altitude 6560 feet 2 000 meters NOTE Keep the ventilation slits uncovered during operation Failure to do so could cause the instrument to overheat and may damage internal components Storage and Shipping Environment This instrument may be stored or shipped in environments with the following limits Temperature 40 167 F 40 75 C A AA 50 000 feet 15 240 meters The instrument should also be protected against temperature extremes that may cause condensation within the instrument Failure to operate this instrument within the specified conditions CAUTION could result in damage More Information For more information on test operator and workstation safety please visit the Events and Training section of our website at http www asresearch com events training Default aspx 12 Ouf ases 3 SPECIFICATIONS AND CONTROLS BEBE 3 1 3140 HYAMP III Functional Specifications INPUT Voltage 115 230
48. o not remove the instrument cover There are no internal user SAFETY serviceable parts Routine maintenance or This instrument cleaning of internal parts is not necessary Avoid meets UL the use of cleaning agents or chemicals on the requirements for instrument as some chemicals may damage audible and visual plastic parts or lettering Any external cleaning failure indication should be done with a clean dry or slightly damp cloth Schematics when provided are for reference only Refer servicing and certification to an Associated Research Inc authorized service center ASSOCIATED RESEARCH INC PHONE 1 847 367 4077 13860 WEST LAUREL DRIVE 1 800 858 TEST 8378 LAKE FOREST IL 60045 4546 U S A FAX 1 847 367 4080 E MAIL info asresearch com A ASSOCIATED 7 42 RESEARCH INC Service Interval Associated Research Inc will not be held liable for injuries suffered if the instrument is not properly maintained and safety checked annually See section 1 1 Warranty Policies for more information 1 4 2 Test Station Location Select an area away from the mainstream of activity where employees do not walk while performing their normal duties If this is not practical because of production line flow then the area should be roped off and marked for HIGH VOLTAGE TESTING No employees other than test operators should be allowed inside If benches are placed back to back be especially careful about the use of the
49. ons will now be displayed 3 From this screen press the System soft key The Setup System Menu will now be displayed From the Setup System screen fourteen different hardware and software controls may be accessed PLC Remote Single Step Alarm Contrast Results Lock Mem Lock Hipot Start Cal Alert Cal Date Cal Due Alert Date and Time Pressing the Exit soft key at any time will save all parameters and return to the Perform Tests screen PLC Remo te DEE 4 Single Step OFF Alarm 5 Contrast Results Lock Mem Lock More gt 24 S ll See 4 2 1 System Setup Soft Keys Directional soft keys AN gt The a v gt soft keys are used to scroll the cursor to the different system parameters key The soft key is used to increase numerical values or toggle settings ON and OFF Exit key The Exit soft key is used to save the new system parameters and return to the Perform Tests screen 4 2 2 System Parameters Use the directional soft keys v gt to navigate the system parameters during reviewing and editing The directional soft keys will change depending on which parameter the cursor is pointing to PLC Remote When the PLC remote is turned ON the front 9 panel TEST button is disabled and a test DID YOU KNOW may only be started through the rear panel You can control your I O If you attempt to start a test from the Associated Research Inc TEST button on the front panel when t
50. ont feet Dimensions W x H x D 8 5 x 4 0 x 16 9 in 215 x 103 x 430 mm includes feet Weight 30 9 lbs 14Kg Environmental Operating Temperature 32 104 F 0 40 C Relative Humidity O to 8096 Calibration Traceable to National Institute of Standards and Technology NIST Calibration controlled by software Adjustments are made through front panel keypad in a restricted access calibration mode Calibration information stored in non volatile memory 14 BI 3 2 3160 HYAMP III Functional Specifications INPUT Voltage 115 230 VAC 10 user selectable 50 60 Hz 5 15 0 Amp slow blow 250 V AC TEST MODE Output Rating 0 for continuous running Maximum and Minimum Range 0 150 mQ for 30 01 60 00 Amps Limits 0 300 ma for 15 01 30 00 Amps 0 600 ma for 1 00 15 00 Amps Offset Capabiliy Current Display Ohmmeter Display Range un E Timer Display 15 D ASSOCIATED 442 RESEARCH INC GENERAL Remote Control And The following input and output signals are provided Signal Output through two 9 pin D type connectors Remote control Test Reset Interlock and Withstand Processing Remote recall of memory program 1 2 and 3 Outputs Pass Fail Test in Process Start Out and Reset Out 10 Memories 3 steps per memory all steps within a memory are linkable Security Key Lock capability to avoid unauthorized access to HEN all test parameters Memory Lock capab
51. ont panel TEST button and the PLC remote function is turned ON a pop up message will be displayed The pop up message will appear as follows sede es Menu PLC Remote OH CUU no 43 fesses 6 3 HYAMP lll Connected to Hypot Ill 6 3 1 3140 HYAMP III Connected to Hypot III The following illustration and should be used to configure the 3140 HYAMP III for integrated operation with HYPOT III 38142 38142 i INTERLOCK INTERLOCK 05030DT 22 Both front and rear connections may be used to connect the adapter box and interconnect If you order the 3140 HYAMP III interconnect kit you will receive the following items INTERCONNECT KIT FOR 3140 ONLY AR PART 260 03 Part Number HS 8 11 Cable Assembly Return 05030DT 22 Cable Assembly R P Interface SEQ 1 7 38142 lntelockComectr IZ 38482 Adapter Box HV HC 1 1 When connecting HYAMP III to Hypot III the 38075 Interlock connectors may no longer be used The 38142 Interlock connectors provided with the kit will replace these parts 44 3 f ASSOCIATED 7 442 RESEARCH INC When Hypot III is connected to HYAMP III the Hypot III should have PLC remote turned on In this configuration you will only be able to start and reset the HYAMP III from the HYAMP III It is possible to reset or abort the Hot from both instruments 3160 HYAMP III Connected to HYPOT III The following illustration and should be used to configure the
52. our published specifications and with standards traceable to the National Institute of Standards amp Technology NIST End user metrology standards or practices may vary These metrology standards determine the measurement uncertainty ratio of the calibration standards being used Calibration adjustments can only be made in the Calibration mode and calibration checks or verifications can only be made while operating in Test mode NOTE Verification should be performed before and after calibration Calibration effects will only be noticeable after exiting calibration mode 9 1 Warranty Requirements Associated Research Inc offers a standard one year manufacturer s warranty This warranty can be extended an additional four years provided that the instrument is returned each year to Associated Research Inc for its annual recertification In order to be eligible for the extended warranty instruments must be returned to Associated Research Inc for certification service at least once every twelve months A return material authorization number RMA must be obtained from Associated Research Inc before returning this instrument for calibration To obtain an RMA number or for information regarding our warranty please contact our customer support representatives at 1 800 858 TEST 8378 or setup an RMA online at http www asresearch com support RMA request aspx Required Calibration Equipment e 30 Amp AC Ammeter e 10 VAC Voltm
53. p and material for a period of 2 year from the date of shipment You must complete the online registration at http www asresearch com support register login aspx or call 1 800 858 TEST 8378 ext 0 to register over the phone 5 Year Program All Associated Research instruments include the opportunity to extend the standard warranty for up to a period of 5 years Returning instruments to Associated Research for their annual calibration and inspection will extend the instrument s warranty for an additional year This warranty is extendable for up to five years and annual returns must be made in succession starting one year after the original purchase date There are no additional costs for the 5 year product warranty The only annual costs to the customer are the standard calibration fees and shipping costs This extended warranty is non transferable and is offered only to the original purchaser A return material authorization RMA must be obtained from Associated Research Inc before returning this instrument for warranty service Please contact our customer support center at 1 800 858 TEST 8378 to obtain an RMA number It is important that the instrument is packed properly for safe transport Please contact our customer support center for proper instructions on packaging Damages sustained as a result of improper packaging will not be honored Transportation costs for the return of the instrument for warranty service must be prepaid by the c
54. s the HYAMP Ill G W 6 2 Remote Signal Inputs and Memory Access 40 gt ASSOCIATED 42 RESEARCH INC The HYAMP III remote connector enables remote operation of the TEST RESET and REMOTE INTERLOCK functions and allows the operator to select Memory Location 1 2 and 3 When the PLC Remote mode is on the HYAMP III will respond to simple switch or relay contacts closures A normally open momentary switch can be wired across pins 3 and 5 to allow remote operation of the TEST function A minimum pulse width or contact o closure of 20mS is required to guarantee a test DID YOU KNOW start A normally open momentary switch can be The Remote Signal Input wired across pins 2 and 5 to allow remote connector may be used with operation of the RESET function A minimum various accessories pulse width or contact closure of 50mS is including light curtains foot required to guarantee that a running test will switches and safety probes abort When the PLC remote function is ON the Contact Associated TEST switch on the front panel will be disabled to Research Inc for more prevent a test from being activated through this information switch For safety the front panel RESET switch remains active even when a remote reset switch is connected so that high voltage can be shut down from either location The Remote File Select function gives the user the capability to quickly change parameters and initiate a test remotely Thr
55. to 230 for use with a 230 volt input See section 3 2 2 Rear Panel Controls for an image of the rear panel Do not switch the line voltage selector switch located on the CAUTION rear panel while the instrument is on or operating This may cause internal damage and represents a safety risk to the operator WARNING The HYAMP III must be connected to a good ground Be WARNING certain that the power wiring is properly polarized and that the proper low resistance bonding to ground is in place 2 2 3 Basic Connections Power Cable The instrument is shipped with a line cord containing a protective earth ground When the line cord is connected to an appropriate AC power source the cable will connect the chassis to earth ground 11 e NO j Jf AssociareD 7 11 RESEARCH INC The main plug shall only be inserted in a socket outlet with a WARNING protective ground earth contact This protective ground must not be defeated by the use of an extension cord without a protective conductor Return Connection When the instrument s return is grounded any internal and external stray leakage will be monitored due to currents that flow from high voltage to earth ground such as from high voltage to the chassis of the instrument These currents are inherent and will cause errors when trying to monitor very low leakage currents in the microamp range The output power supplies of this instrument are referenced directly to earth ground A
56. u are aware of a failure condition The reset button must be pressed before you can proceed to the next test or change any of the set up parameters This switch also serves as an abort signal to stop any test in progress controlled by the HYAMP III 2 TEST BUTTON Momentary contact switch used to start tests Press the green button to activate the test that is set up in the test buffer shown on the display 3 GRAPHIC LCD 128 X 64 Monographic LCD 4 SOFT KEYS Multifunction parameter selection keys Keys used to select screens and change parameters 18 9 ASSOCIATED 42 RESEARCH INC 5 CURRENT OUTPUT JACK Connector used to attach the Current test lead adapter box or test fixture to the instrument SENSE JACK Connector used to attach the Current test lead or test fixture to the instrument This connector provides a positive Kelvin voltage sensing for the instrument TEST LED INDICATOR This red indicator flashes to warn the operator that current is present at the output terminal and a test is in process SENSE JACK Connector used to attach the Return test lead or test fixture to the instrument This connector provides a negative Kelvin voltage sensing for the instrument RETURN OUTPUT JACK Connector used to attach the Return test lead adapter box or test fixture to the instrument 10 POWER SWITCH Rocker style power switch with international ON and OFF 0 markings 3 3 3 Rear Pane
57. urning this parameter ON will activate the Cal Alert function and when the date matches the Alert Date the instrument will display the Cal Alert warning screen upon power up If the Show this screen again function has been turned OFF at the Cal Alert Warning screen this parameter will automatically be set to OFF Cal Date Calibration Date Cal Date is a non editable parameter that indicates the last date that calibration was performed on the instrument This parameter is updated at the time of calibration Cal Due Calibration Due Date After a calibration is performed the Cal Due Date is automatically set for 1 year after the calibration date This parameter may be overwritten to any date desired Within the Cal Due Date parameter are three separate fields month day and year Use the gt soft key to select the field within the date you want to edit then use the soft key to change the numeric value Once you change the value it is automatically stored NOTE It is recommended that calibration should be performed at least once a year Alert Alert Date The Alert Date is like an alarm clock that will warn you in advance of the actual Calibration Due Date After a calibration is performed the Alert Date is automatically set for 11 months after the calibration date For example if the calibration is performed on 12 15 2002 the Alert Date will automatically be set to 11 15 2003 This parameter may be overwritten to any ad
58. ustomer Associated Research Inc will assume the return freight costs when returning the instrument to the customer The return method will be at the discretion of Associated Research Inc 3 Year Program A 3 Year warranty is also available for instruments purchased and used in North America All costs for this warranty are paid with the initial purchase and include warranty coverage annual recertification and standard ground return freight for 3 Years However unlike our 5 Year program annual recertification and inspection by Associated Research Inc is not required Except as provided herein Associated Research Inc makes no warranties to the purchaser of this instrument and all other warranties express or implied including without limitation merchantability or fitness for a particular purpose are hereby excluded disclaimed and waived 2 f ASSOCIATED 7 42 RESEARCH INC Operator Modifications Any non authorized modifications tampering or physical damage will void this warranty Elimination of any connections in the earth grounding system or bypassing any safety systems will void this warranty This warranty does not cover accessories not of Associated Research Inc manufacture Parts used must be parts that are recommended by Associated Research Inc as an acceptable specified part Use of non authorized parts in the repair of this instrument will void the warranty Associated Research Inc will not be responsible
59. vanced date desired Within the Alert Date parameter are three separate fields month day and year Use the gt soft key to select the field within the date you want to edit Use the soft key to change the numeric value Once you change the value it is automatically stored Date 28 Oase Within the Set Date parameter are four fields date format mdy dmy month day and year Use the gt soft key to select the field within the date you want to edit Use the soft key to change the numeric value Once you change the value it is automatically stored Time Within the Set Time parameter are three fields hours minutes and Military or Standard time Use the gt soft key to select the field within the time parameter you want to edit Use the soft key to change the numeric value Once you change the value it is automatically stored The Cal Alert Warning screen appears as follows Cal Alert Model 3140 iz due for calibration on 22971 1 R S W ur en ei y TS Ok Show screen again At the Cal Alert Warning screen Show screen again will be displayed along with the options Yes or No The question must be answered by toggling between the words Yes and No using the corresponding soft key and then pressing the OK soft key Selecting No will disable the Cal Alert function Selecting Yes will exit the Cal Alert Warning screen and go to th
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