INSTALLATION - Carrier Transicold Dealer Extranet
Contents
1. Installation Roof preparation Front supports Snaplocks 2 Install the 3 fixing front supports of the skin A RECOMMENDATIONS Put grease on each fixation screw before installation to avoid rust 3 Install the 2 rear snaplocks A RECOMMENDATIONS Put grease on each fixation screw before installation to avoid rust Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 13 33 Operation amp Service Manual Installation Roof preparation Rear support 4 Install the safety rear support Ay RECOMMENDATIONS Put grease on each fixation screw before installation to avoid rust Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 14 33 Operation amp Service Manual NeEOS Installation Unit Preparation 1 To be done first Remove the cable bushing fixing screw 2 Place the lifting tool inside the vehicle P N 07 60109 00 RECOMMENDATIONS A 2 technicians are recommended to place the lifting tool in the vehicle Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 15 33 Operation amp Service Manual Installation Unit Handling 1 Using a forklift place the condenser section onto the lifting tool inside the vehicle body 2 Run the electrical harness up through the upper hole Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 16 33 Operation amp Service Manual Installation Unit Handling RECOMMENDATION2. to the corresponding mounting kit instruction to connect the 12Vdc ignition live Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 24 33 Operation amp Service Manual Installation Battery harness fitting MANDATORY BEFORE ANY ELECTRICAL OPERATION DISCONNECT THE VEHICLE BATTERY Remove the battery ground the positive battery and lock out 1 Route the battery harness to the vehicle battery 2 Secure the harness to the vehicle chassis using plastic tie wraps Ay RECOMMENDATIONS Protect or move the harness away from metallic corners of the chassis m Avoid connecting the harness to or in contact with heating source m Avoid connecting the harness to parts that may cause vibrations Do not secure the unit harness to the vehicle harness or piping m Avoid drilling the vehicle frame Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 25 33 Operation amp Service Manual Installation Battery harness fitting 3 Cut the battery harness coming from the unit or standby module if equipped to the required length 4 Strip the battery 35mm red and the fuse holder for the microprocessor positive 5 Using a crimping tool install the 125A fuse supplied with the mounting kit NOTE Soft solder is recommended Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 26 33 Operation amp Service Manual Installation Ba
3. 0 mm for hole length m Cut 2 bands at 206 mm for the hole width m With remnants 4 bands for the internal edges Ay RECOMMENDATIONS m Gasket installation ALWAYS start with the roof by putting the gasket in place a Overlap minimum 5 mm 01 02 07 Neos 100 Installation RevA 10 33 Operation amp Service Manual Installation Box preparation Waterproof gasket Condenser fan opening B Condenser fan opening m Cut 4 bands at 315 mm a With remnants complete the internal edges insulation Ay RECOMMENDATIONS gw Gasket installation ALWAYS start with the ceiling by putting the gasket in place Overlap minimum 5 mm Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 11 33 Operation amp Service Manual Installation Roof preparation Rivnuts 1 To install the rivnuts 10 m Put silicone in the holes m Insert the rivnuts using the adapted tool manual or pneumatic m Remove excess of silicone with adapted cleaning solution NOTE To remove the rivnut Drill the rivnut head with a drill 10 5 mm to remove it After rivnut head removal put a drift punch in replacement of the head Using a hammer punch the rivnut back side Check the drilling hole to be sure the hexagonal punching is not damaged in order to be able to put in place a new rivnut Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 12 33 Operation amp Service Manual
4. Box preparation Drilling inside Check that the body builder has installed the front panel with an integrated channel If not follow steps 5 amp 6 5 Drill the electrical harness hole upper position DU 350 mm from the right front fixing point of the condenser 30 mm from the roof insulation 6 Drill the drain water hose hole lower position 50 with an angle of 45 360 mm from the right front fixing point of the condenser 350 mm from the roof insulation Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 8 33 Operation amp Service Manual Installation Box preparation Drilling outside ETONLONHE VENICE 7 Mark the 10 fixing holes for the roof skin brackets with the E drilling jig delivered in set P N 07 60108 00 D O The right position of jig is done with regard to condenser opening The part number 07 60108 00 must be readable 8 Drill the roof at 9 5 mm 9 Clean the roof before following next steps 07 60108 00 DE l Rear of the vehicle Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 9 33 Operation amp Service Manual Installation Box preparation Waterproof gasket Example for van with reinforcement Carrier Transicold Europe Condenser opening 1 Install the waterproof gasket between the insulation and the roof opening NOTE Gasket installation MUST be done as follow A Condenser opening m Cut 2 bands at 59
5. FACTORY CHARGED AND SET A MANDATORY BEFORE ANY ELECTRICAL OPERATION m DISCONNECT THE VEHICLE BATTERY Firstremove the battery ground then remove the positive battery PERSONAL PROTECTIVE EQUIPMENT m Always use adequate personal protective equipment before doing anything on this refrigerant unit BODYBUILDER RECOMMENDATIONS m Roof insulation should be MINIMUM 60 mm thickness m Roof insulation should be FLAT m Unit reinforcement should be INSIDE the insulation ms DO NOT cut van reinforcement Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 4 33 Operation amp Service Manual Installation Preparation before installation 1 Unpack the box contents in your warehouse Ay KEEP THE DOCUMENT DELIVERED WITH THE UNIT a ie SR ZA ei vk RS Lei p Weg T A wi a em _ 2 Unpack the box Remove the cover Remove the carton belt m he condenser is ready to be moved directly with a forklift from the box 3 Check if the box content corresponds to the bill of material on the packaging Mounting kit In the event of any abnormality missing damaged part or part number etc fill in the form Advance Warning DOA Claim Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 5 33 Operation amp Service Manual Installation Preparation before installation Carrier Transicold Europe Vehicle partition m ake care
6. Operation amp Service Manual NeEOS INSTALLATION Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 1 33 Operation amp Service Manual INSTALLATION Table of content 6 010 0011 0 q EEN 4 Preparation befor INSIaliaHONi icil RENEE ocaseonsemeeenessuposieecsunecanctsameaenecsncesucoossacusn 5 VO E EE CETO 6 BOX PrEP Le E D Billie lte 7 DDG feig Ce ea 9 MV SMF OOM OAS CU aee caren tase E EEEE AL REATO A SE DN tessa IALIA IRANIANA re 10 conden oron NN ME 10 KEE EIERE 11 ROOT POC AE AOI EE 12 PIU nana 12 FV OMI SUS OS SIA OG IS nn 13 PAOD Dee Le EE 14 JI 15 Preparation iii 15 FRI 16 Bel RUE d UE d Le 1 EN 20 HOOFSKIN NST UE ee E 21 Driver cap OS an ANION ME 22 le command TAPAS TUNG scares eee ete coerce ATE TE IR 23 Battery Narness HG ninni cce secs ENR E Ea rE arae So EE aerea epicentro 25 Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 2 33 NEeo gt s Operation amp Service Manual Ell lee d une e TER TE ON E 29 Standby module connection iaia ie 30 Slandpy Pug MVS et AUN ON rs at acc essere coe nce ea etre ssi a tues eee eee oes eee E E 32 33 Standby plug connection Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 3 33 Operation amp Service Manual Installation Introduction This document gives the correct rules to follow in order to correctly install the NEOS 100 unit SAFETY FIRST THE UNIT IS
7. S While lifting up the unit take care of the condenser introduction to not damage the gasket insulation 4 Fix the unit with the 6 screws BIR 10x50 Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 1 7 33 Operation amp Service Manual Installation Unit Installation SEN i ANAN Carrier Transicold Europe 01 02 07 1 Replace the cable bushing screw Remove the 3 mounting screws of the electrical motor Swing out the electric motor and remove the belt to gain access to the cable bushing screw Re install the cable bushing screw Re install the electric motor belt and the motor to its original position Check the belt alignment and tension refer to belt alignment section NOTE Belt tension is done automatically when the electrical motor bracket is re installed Neos 100 Installation RevA 18 33 Operation amp Service Manual NeEOS Installation Unit Installation 2 Insulate the harness hole silicone polyurethane mastic 3 Run the drain water hose through the lower hole Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 19 33 Operation amp Service Manual NeEOS Installation Pod installation 4 Install the isotherm pod 5 locking screws 5 Connect the water drain hose on the pod water drain plug 6 Insulate the drain water hose hole silicone polyurethane mastic 7 Install the Serial Number sticker on the pod delivere
8. at the heat shrink tube Install the connector and tighten the nut Enger i x A7 4 Secure the standby cable onto the standby module with wp plastic tie wraps 5 Secure all wires together with plastic tie wraps LAENA aa aa Sap E qo i n il mF 6 Continue the installation refer to Driver cab preparation step 4 p22 Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 33 33
9. d in mounting kit Qty 2 Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 20 33 Operation amp Service Manual NeEOS Installation Roof skin installation Ay RECOMMENDATIONS Before installing the roof top cover make sure that the distance between the middle hook and each side hook is 425 mm gt 1 Install a LUBRICANT onto the 3 front hooks to allow the 7 Loi fitting of the top cover without moving or damaging the i 425 mm 425 mm rubber bushes 2 Connect the condenser fan 3 Slide the skin onto the 3 front hooks 4 Press on the rear of the cover to engage the snaplocks 5 Install the rear safety screw adding the plastic spacer if required Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 21 33 Operation amp Service Manual Installation Driver cab preparation Ay RECOMMENDATIONS Before drilling the floor check the location of fuel tank harness and or tubes 1 Drill a hole in the cab floor behind driver or passenger seat depends on battery location RECOMMENDATIONS Se eh AY Protect the hole ex armoured hose to avoid harness damage 2 Run water drain hose through the floor 3 Run battery cable through the floor keep a wire loop for a potential standby module installation 4 Run the cab command and ignition cable to the dashboard keep a wire loop for a potential standby module installation 5 Install the sta
10. dby module m Strip the wire ee D 0 00 SE OO EE 000 30 90 9970 00 ro 0 Crimp the terminals with the adapted crimping tool a ooo m Connect the wire into the Ignition key in port Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 31 33 Operation amp Service Manual Installation Standby plug installation A RECOMMANDATIONS Make sure there is a room at the rear for the cable and enough room for the fastening nut Before drilling the bumper check the location of harness components and or tubes m Protect the hole ex armoured hose to avoid harness damage Protect or move the harness away from metallic corners of the chassis m Avoid connecting the harness to or in contact with heating source m Avoid connecting the harness to parts that may cause vibrations 1 To Install the standby plug m Drill the front bumper 25 mm a Install the plug with the fastened nut Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 32 33 Operation amp Service Manual Installation Standby plug connection 2 Run the cable to the standby module into the driver cab EY LL 3 Connect the standby module Gur m Strip the phase brown and neutral black wires Crimp the terminals with adapted crimping tool Heat the heat shrink tube Strip the ground yellow green Crimp the ring terminal with the adapted crimping tool He
11. ndby module for unit so equipped refer to Standby module installation p29 6 Install a capping not supplied to cover the hoses and harness 7 Insulate the water drain hose Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 22 33 Operation amp Service Manual Installation Cab command harness fitting NOTE For cab command harness fitting refer to the vehicle mounting kit instructions 1 Route the cab command harness to the vehicle dashboard Ay RECOMMENDATIONS Protect or move the harness away from metallic corners of the chassis m Avoid connecting the harness to or in contact with heating source m Avoid connecting the harness to parts that may cause vibrations 01 02 07 Neos 100 Installation RevA 23 33 Carrier Transicold Europe Operation amp Service Manual Installation Cab command harness fitting 2 Fit the cab command in specified location Ay RECOMMENDATIONS m ake care not to pierce any harness or hoses within the dashboard a If the cab command is built into the dashboard fit it as far as possible from the heating ducts m Maximum temperature of exposure 70 C 158 F a he cab command MUST NOT be located behind the screen T too high and obstruction of windscreen 3 Route the ignition cable white to the vehicle fuse box 4 Connect the white wire onto the fuse holder supplied in the mounting kit 2A 5 Refer
12. not to obstruct the air intakes on the evaporator section and the ventilation ducts For any mobile partition installation contact our Technical Department or refer to the following chart m Insulation and roof opening has to be done by the bodybuilder according to the bodybuilder drawing Reinforcement fixations have to be inside the insulation if not noise transmission through the vehicle body may be experienced m Insulation between the roof and box insulation can be done with bodybuilder preparation using gasket supplied with the unit 01 02 07 Neos 100 Installation RevA 6 33 Operation amp Service Manual Installation Box preparation Drilling inside RECOMMENDATIONS Before box preparation and unit installation commences protect the vehicle roof and the refrigeration box floor cover cardboard Front of the vehicle I D NOTE The two drilling jigs for internal and external drillings are available in the same kit with the reference 07 60108 00 E mm E 1 Using the drilling jig mark out the fixing holes The jig is in the right position if you can read the part number 07 60108 00 2 Drill 8 5 mm D 3 Female thread 10 mm 150 D 4 Use the fixing material adapted to the reinforcement done by the bodybuilder 04 80408 00 O Rear of the vehicle Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 7 33 Operation amp Service Manual Installation
13. rivnuts 4 Fix the module Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 29 33 Operation amp Service Manual Installation Standby module connection an E An e DO 8 GE rn 0700 Ae 09 a 09020 95902070005 me 00 DODO 057 Ge Gei in ao IER k E pali Nn Meg sla Carrier Transicold Europe 1 Cut to the required length the battery red 35mm2 the battery black 35mm2 and the ignition cable white 1 5 mm2 coming from the unit 2 Battery cable from unit m Strip the and battery a Crimp the ring terminals with the adapted crimping tool battery 6 mm and battery 8mm a Tighten the battery at 4 Nm and battery at 10 Nm m Cover screws and ring terminals with heat shrink tube 3 Ignition cable from unit m Strip the wire Crimp the terminals with the adapted crimping tool m Connect the wire into the Ignition key out port 01 02 07 Neos 100 Installation RevA 30 33 Operation amp Service Manual Installation Standby module connection 4 Battery cable from standby module to the battery m Strip the and battery OO we 0 0 SEN ei A L AH pe PT kb AA a Crimp the ring terminals with the adapted crimping tool gt e ee a E 8mm e a Tighten the 2 wires at 10 Nm m Cover screws and ring terminals with heat shrink tube 5 Ignition key to the stan
14. ttery harness fitting 6 Heat the retractable sleeve to insulate the connector 7 Connect the battery to the battery 8 Strip the battery ground 35mm black crimp the terminal with the adapted crimping tool NOTE Soft solder is recommended 9 Connect the microprocessor 1 5mm red to the fuse holder 2A crimp the terminal with the adapted crimping tool 10 Heat the retractable connection Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 27 33 Operation amp Service Manual Installation Battery harness fitting 11 Put the fuse in place 2 amps 12 Connect unit ground to the battery 13 Re connect the ground of the vehicle battery 14 Start the vehicle and press the cab command ON key to Start the unit REMINDER This unit is factory charged and set Are tf ES Tn KZ rh i i o i F r F x Ur LI r A di d i f p v irat EL we ADI t Tue amm Le INI Wor FI pe t LBIFI TOMER ar i A di par H x 3 geg Carrier Transicold Europe 01 02 07 Neos 100 Installation RevA 28 33 Operation amp Service Manual Installation Standby module installation m The standby module can be fit under or behind the seat Before drilling the floor check the location of fuel tank harness and or tubes 1 Putin place the module and mark the 4 fixing holes for the standby module 2 Drill at 9 5 mm 3 Install the 4
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