nstallation anual freedom wm awning - E
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1. 2 Adjust the position of the awning horizontally as required 3 Attach the awning case to the mounting plates oet the awning into the hooks of the mounting plates For motorized awnings Route the motor wires through the hole drilled previously while lifting the awning into position Route P Motor Cabl Tip If the wire is routed along the back of the thredoh case use small pieces of tape to hold the wire in Groove in Back Case place while lifting the awning Mounting Plate E 6 x 3 8 saene using two 2 self tapping 6 x 3 8 screws for 2 per Bracket each bracket WM005 052563 001r9 Carefree Installation Manual FREEDOM WM INSTALLATION USING AN AWNING RAIL The awning may be mounted using an existing awning rail Awning rails are not furnished with the awning 1 10 11 12 13 14 Determine the optimum positioning of the awning 6 When installed the bottom of the awning case is 13 3cm 5 1 4 from the centerline of the awning rail The rail must be mounted a minimum of 41 3cm 16 25 above openings to avoid interference NOTE Height dimension is based on clearance over a 76cm 30 door extension The mounting height will vary 1 9cm 75 for every 5cm 2 change in extension For longer extensions add the calculated difference For shorter extensions subtract the difference 7 The centerline of the awning fabric is offset from the centerline of the awning assembly To align the2. center of the fabric use the backplate of the awning assembly for measurements 7 1 Lightly spray the inside track of the awning rail with a silicone lubricant 7 2 Using a minimum of two people lift the awning up and tilt as shown Mounting Rail 7 3 Hook the mounting rail into the awning rail and roll Awning Rail down 7 4 Adjust the position of the awning horizontally as required It may be necessary to lift the awning so that it will slide in the awning rail 7 5 Eor the motorized awning only e Lift the awning upward slightly On the coach wall mark the location of where the motor wires exit the awning case e Measure and drill one 8mm hole through the outer wall at the mark NOTES Adjust the location as required Measure to avoid any interior framing cabinets electrical components etc that could be damaged or interfere with the hole location Ensure that the motor cables are accessible after routing in the next step This is a preliminary step the wire and switch installation are completed after the awning is secured e Route the motor wires through the hole and seal with silicone sealant Rotate the awning down Open the awning 14 18 85 45cm to allow access to the back plate NOTE To open the motorized awning momentarily connect the motor wires to a 9 14VDC drill battery or car battery If the motor runs in the reverse direction reverse the leads Drill three 3 3 16 4 8mm holes through the b
3. manual override key item 15 used with motorized version only Place the override key item 15 with RV owner information Installation manual if included is for installer reference 0 4 CO 2 052563 001r9 Carefree Installation Manual FREEDOM WM INSTALLATION Two standard methods are available to mount the Freedom awning The awning may be mounted using a set of mounting plates that attaches to the vehicle wall refer to page 3 If using adaptor brackets follow the instructions included with bracket kit then proceed with Mounting the Awning on page 4 The awning may also be mounted using an existing awning rail Prior to mounting the awning e Review both mounting methods to determine the best mounting method for the particular application The mounting brackets require access to the inside of the mounting surface e lf there is an awning rail installed check that the awning rail runs the full length of the awning The awning rail must be extremely straight to accommodate the awning mount The rail must be attached to structural components for stability e Ensure that the awning will not interfere with light fixtures exhaust vents openings etc ATTACHING THE MouNTING PLATES 1 Determine the optimum positioning of the awning 1 1 The centerline of the awning fabric is offset from the centerline of the awning assembly To align the center of the fabric use the backplate of the awning assembly for measurements 1 2 The bottom
4. or property damage It may also be used to alert against unsafe practices NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes To avoid shock hazard and or accidental system shorting always disconnect battery or power source before working on or around the electrical system Always wear appropriate safety equipment i e goggles Awnings have significant weight Always use appropriate lifting devices and or helpers when lifting or holding heavy objects When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Reference Publications located www carefreeofcolorado com 052563 001 Installation Manual 052563 201 Owner s Manual 052563 301 Service Manual Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company Carefree Installation Manual FREEDOM WM PRODUCT OVERVIEW The Freedom Awnings are state of the art lateral arm awnings When retracted the housing provides protection against the elements while the streamlined styling blends in with the coach sidewall The full tension canopy fabric allows the awning to be partially or fully extended for best shade coverage Each unit is equipped with lateral support arms No vertical arms interfere with coach sidewalls custom graphics or equipment that may be mounted on the sidewal
5. power to the vehicle is not available the awning can be safely retracted Remove Plug using the manual override located on the idler right end of the case 3 8 Socket Drive Extension NOTE This procedure cannot be used to extend the awning 1 Remove the plug from the right endcap and save 2 Insert a 3 8 socket drive extension and handle into the square drive hole inside the end cap Turn the handle counterclockwise until the awning is retracted Replace the plug WM012a NCAUTION After closing the awning with the manual override the lead rail may move out from the case 1 4 1 2 This is normal and the awning is secure for travel until power is restored or repairs are completed Do not attempt to force the lead rail in with the override serious damage can occur to the awning 052563 001r9 9 FREEDOM WM Installation Manual Carefree of Colorado SETTING THE MOTOR LIMITS The motor limit switches are preset at the factory for best operation of the awning It may be necessary to reset the switches The OUT limit switch is used to stop the motor when the awning is fully extended The IN limit switch is used to stop the motor when the awning is fully retracted The limit switches are located inside the motor endcap J 4mm Hox lt Figure 2 Motor Limit Switches WM011a To access the switches remove the outer motor endcap and pl
6. NNECTOR ORIENTATION RH CONNECTOR ORIENTATION RED 12VDC WHITE BLUE motor wire BROWN motor wire BLUE BROWN motor wire BLUE motor wire BLACK Ground Ground 4 Run a minimum 14 awg wire from the power distribution panel auxiliary battery circuit or equivalent The circuit should be protected by a 15 amp fuse 5 Runa minimum 14 awg wire to system ground NOTE If the wire run is 30 feet or longer use 12awg wire to prevent voltage drop 6 Route the two wires through the mounting hole Butt splice the 12VDC wire to the RED connector wire Butt splice the ground wire to the BLACK connector wire 7 Attach the connector to the switch 8 Restore power and test the switch operation 052563 001r9 7 FREEDOM WM Installation Manual Carefree of Colorado 9 Ifthe awning operates opposite to the switch plate markings e Shut off power e Reverse motor wires connected to the blue and white connector wires e Restore power and test 10 Push the wires connector and switch into the mounting hole and secure the switch plate Use two 2 6 x 3 4 flat head screws OPTIONAL LED LIGHTING Optional LED lighting may be mounted in the lead rail The wiring runs along the top of the arm For motorized awnings Route the LED wire harness with the motor cable For manual crank awnings The harness routes through the end of the case Drill a 3 16 hole into the vehicle wall as shown on page 4 CAUTIONS A The wire should be secur
7. Y INSTALLATION MANUAL arefe FREEDOM WM AWNING MOTORIZED OR MANUAL LATERAL ARM BOX AWNING TABLE OF CONTENTS SE OIO e T EE O EE 2 Product OvervieW X 1 Component Che cklist cccccceccccecseeeececeeeeeeeeseeeeeeeeeeceeeseeeceeeaeaeceeeseaeceesseeeeeesseeeeeesseeeeesseaegeeesseeeeeeees 2 decir ssc crass 3 Attaching the Mounting Rui TTE T TTE 3 IO UNITING US AWNING RT OR TT Uu 4 Installation Using an AWNING Rail elseesissesssssessseeeeee nennen nennen nennen nnne nnne nnns na nnn nnns 5 Bottom Bracket Installation cccccccsecccceeeeceeeeeeeeeeceeeeseeeeseeeeseeeeseueessaeeeseeeesaeesseeeeseeeeseeeesseneesseeeeseeeees 6 Manual Crank Handle Storage Clips cccccccsseeeeeeeeeeeeeeseeeeeeseeeeeeeseeeeseeeeeeeeeeseaeeeeeseaeeeeessaaeeessesaaeeees 6 Switch Installation motorized AWNINGS only eeeseeeeeeee eene nnne 7 Optional LED LIQhting e cee ceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeceeeceesenesenesensceasaaeseesenssenseaasoessanssenesnenss 8 WES AO N METRE EU 8 PEG TCS CONC IG asir E E 9 Manual Override motorized versions ON y cccccceseecseeeeeeeeeeeeeseneeeeseeesenesenseenseesonesonesanesanes 9 SENNO CVG d MOO loot 10 Adiusimg the OUT Limit SWIC i aeneae trina rette n Prosa d ts atus sedsaadtnciaumeniandbexealoaecdnc
8. ack of the case into the mounting surface and into the structure Use care to not drill through the inner wall Drill Area Drill Area Drill Area Arm Mount Center Between Arms In the awning case ream out the 3 16 4 8mm holes to 5 16 8mm Do not allow the drill to extend into the wall NCAUTION The screws must be located in the open areas of the awning case as shown The arms cannot close completely if the screw heads are underneath Secure the awning using three 3 14 x 1 1 2 lag screws 052563 001r9 5 FREEDOM WM Installation Manual Carefree of Colorado BOTTOM BRACKET INSTALLATION The awning is equipped with vertical supports These supports extend from the leading edge of the awning to a bracket mounted on the wall or may be used in a carport position on the ground 1 Determine the location of the brackets e Close the awning if open e Measure out 5 1 2cm from the edge of the lead rail e At the marks made previously measure down vertically and mark the location of the brackets The ideal location is 37 50 94 127 cm below the bottom of the awning 5 32 4mm Pilot Hole FRE Bracket S gt c Agi em 10 x 3 4 Flat Head Screws 37 50 94 127 cm Pivot Pivot dido 2 Center the brackets on the marks and using the bracket as a template drill two 2 4mm 5 32 pilot holes 3 Attach the brackets wi
9. at the adjustment is correct 5 Repeat steps 3 and 4 as required until the awning retracts correctly 10 052563 001r9
10. cial Note Dimensions are provided in centimeters Conversion formulas are provided below Inches Centimeters Milimeters _ g 2 54 25 4 Centimeters Inches x 2 54 Milimeters Inches x 25 4 052563 001r9 1 FREEDOM WM Installation Manual Carefree of Colorado COMPONENT CHECKLIST EA 43 aod od WM003 M ITEM DESCRIPTION QTY NOTE Q 1 Awning Assembly 1 HARDWARE KITS application depending on Awning Length see note 2 A B 2 Q 2 Mounting Plate 12cm 4 3 4 0 3 Mounting Plate 40cm 15 75 2 m 4 Screw Lag 14 x 1 1 2 O 5 Carriage Screw M6 1 x 50mm 6 12 6 Fender Washer 6 12 J Nut Nylock M6 6 12 8 Bolt Cover 6 12 m 9 Screw Square Drive Pan Head 6 x 3 8 6 8 Q 10 Bottom Bracket P 2 O 11 Screw FlatHead A43 HOx34 A Q 12 Crank Handle Hook Usedwith Manual Crank Only 1 Q 13 Clip Crank Handle 1 Usedwith Manual Crank Ony 2 O 14 Switch Kit Usedwith Motorized Only 1 Q 15 Override Ke 3 8 Notes 1 Awning configuration is specified at time of order including awning length fabric color etc Check awning assembly against original purchase order 2 Hardware Kits are based on awning length A 4m or shorter B 4 5m and 5 0m Crank Handle item 12 and clip item 13 used with manual crank version only Switch kit Item 14 and
11. connect x2 connector closed 18awg Wir Single Pole 4 4 Repeat for the second wire end minimum Single Throw Switch D 4 5 Slide the fuse into the fuse port Vehicle Wall t Ensure that it is firmly seated 5 Press the in line fuse wires and switch COME into the mounting hole Secure the LED Strip in Lead Rail switch using two 2 6 x 1 2 screws E m m C N 6 Snap the switch bezel over the switch dmm Hed f Connector at frame Lead Rail LED002c 8 052563 001r9 Carefree Installation Manual FREEDOM WM PITCH ADJUSTMENT The Freedom WM provides minor pitch adjustment for aligning the lead rail with the case This adjustment is only for fine tuning the installation It is not intended as an operational pitch adjustment NCAUTION When the pitch of the awning is adjusted it is important that the lead rail is parallel to the awning housing 1 Open the awning to access the adjustment screw located on the arm case knuckle 2 Have a second person lift up on the lead rail to relieve the pressure on the adjustment screw 3 Using a 5mm allen wrench turn the adjustment screw Arm Case Knuckle Pitch Adjustment Screw clockwise to raise the lead rail turn the adjustment screw duo counterclockwise to lower the lead rail Figure 1 Pitch Adjustment 4 Repeat for the other side as necessary MANUAL OVERRIDE MOTORIZED VERSIONS ONLY If
12. ed to the wall of the vehicle where it is exposed on the outside of the vehicle Use a quality silicone sealant adhesive A Do not route the wire over sharp edges or heat sources that can cut or fray the wires or wire insulation A Damage that is a result of improper routing may void warranty SWITCH INSTALLATION NOTE Installers may choose to furnish the control switch The installation requires that the power line 12VDC be attached to a dedicated 2A circuit breaker or a 2A in line fuse must be installed between the switch and power source For easy access locate the fuse close to the switch 1 Determine the location of the switch 1 13 2A In line Fuse 2 At the switch location cut a 1 1 8 x 1 12VDC Line 1 2 hole 6 x 1 2 Screw x2 3 Wire the switch as shown below Wire 4 terminals at the switch are 187 18 24 s i ud awg female disconnects ON NOTE Allow adequate slack in the 2 9 12VDC power line so that the in line fuse installed in step 4 can be accessed from N behind the switch Y Va Cy 4 Install the in line fuse 4 1 Near the switch cut the red 12VDC power line to the switch Do not strip the insulation 4 2 Insert a wire end into one of the wire channels until it butts up against the Stop 4 3 Fold that half of the connector body 12VDC over until the element contacts the wire Use pliers to crimp the 1 88 18 24awg 2A In line Fuse Female Dis
13. er must furnish 18 awg wire and butt splice to the motor wires e Location should provide the operator a view of the awning during operation e he switch requires a 4 8cm x 7 3cm 1 7 8 x 2 7 8 area on the mounting surface and a minimum clearance depth of 3 2cm 1 25 from the mounting surface 1 Atthe switch location cut a rectangular hole 1 25 3 2cm x 1 88 4 8cm through the mounting surface 1 25 H6 x 3 4 Screw m Jn om 1 25 3 2cm Min Clearance From Mounting Face to Rear of Switch Connector Left Side Orientaion SK002d SK002a 2 Determine the switch orientation 2 1 The wires of the connector extend from the side of the switch with 3 terminals on the back 2 2 For wire routing on the right side of the switch orient the switch with the 3 terminals on the right 2 3 For wire routing on the left side of the switch orient the switch with the 3 terminals on the left 2 4 Push the switch into the faceplate until the tabs on the switch click into place behind the faceplate Ensure that the switch and faceplate are oriented so that the lettering is up and the wires are oriented as desired 2 5 Set switch aside 3 Route the awning motor wires through the switch hole and attach to the switch connector To 12VDC To Ground BLUE Motor Wire BROWN Motor Wire To 12VDC CONNECTOR To Ground SK003a SK003b WIRE COLOR LH CO
14. iceseiuccetans 10 Adj sting tne MIRI ie WING RES E T OON 10 052563 001r9 Printed in USA August 2013 PROPRIETARY STATEMENT The Freedom Awning is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE N CAUTION A caution indicates a potentially hazardous situation that may cause minor to moderate personal injury and
15. ls Freedom Awning Specifications e Fully retractable and self storing Available as manual or motorized The sealed awning motor operates on standard 12VDC range 10VDC to 14 VDO Case and frame are constructed of high strength aluminum extrusions protected with a polyester paint finish otainless steel fasteners and hardware SPECIFICATIONS Wiaths centimeters 200 220 244 257 300 350 400 450 500 inches 79 87 96 101 118 138 157 177 197 Extension 152cm 180cm 200cm 250cm 60 72 80 98 LEADING EDGE POSITION ACTUATION AND CONTROL Power Lateral Arm Spring Minimum Tension Open Position Control Roll Out In Controlled by Electrical Motor Roll Out In Controlled by Manual Crank MOTOR SPECIFICATIONS Motor Type Tubular Power 12VDC Minimum 10VDC Output 30 Watts Nominal Current 2 5Amps Max Current 14Amps stall min voltage Power Source Motor and controls are routed and hardwired into the vehicle s 12V system Torque Continuous 6Nm 4 5 ft lbs Tightening 18Nm 13 2 ft lbs Speed 24 rom COLORS AVAILABLE Case Satin White or Black Fabric Vinyl 3 89 Awning Width 4 25 Fabric Width 2 25 10 8cm 5 7cm a eee aM MM 4 mE Support Legs n AR 30 38 See Text for Door Stored Inside Lead Rail optimum Clearance Hieghts Wall Mount meni Bottom Bracket for EIS ues Support Legs m 1 3 8 x 2 1 8 Pivot Pivot wm001 Spe
16. of the mounting plates should be 28cm 11 above any openings or frames to avoid interference when the awning is installed NOTE Height is based on clearance over a 76cm 30 door extension The mounting height will vary 1 9cm 75 for every 5cm 2 change in extension For longer extensions add the calculated difference For shorter extensions subtract the difference Dimensions are based on the lowest pitch with no lift from the vertical support legs 1 3 Measure each end of the awning position from the ground so that the mounted awning is parallel to the ground Mark the position with a chalk line Determine the correct plate pattern then use the plates as a template and drill 8mm 5 16 holes through the vehicle wall to match the plates Edge of Back Plate 4 0m or less gt Edge of Back Plate A A Center of Back Plate A 1 0 2 5cm MEME EN 4 25 11cm HEN ase ER 2 1 5 cm 1 0 2 5cm xim EP 1 0 2 5cm dero eene 10 75 27 5cm wn Sane 90 25 en Edge of Back Plate Edge of Back Plate 58 25 148cm 1 2 1 25cm 4 58 25 148cm 68 173cm 5 5 14cm 68 173cm 5 5 14cm Awning Length WM002 052563 001r9 3 FREEDOM WM NCAUTION For proper operation of the awning the brackets must be placed under the arm knuckles If it is necessary to position the brackets differently than sho
17. th two 2 10 x 3 4 flat head screws MANUAL CRANK HANDLE STORAGE CLIPS Two clips are provided to store the manual crank handle These may be mounted horizontally or vertically 8 x 1 1 4 Screw CH001 The clips are designed so that one side has a smaller diameter to fit the smaller tube of the handle The other side has a larger diameter to fit the larger tube of the handle The clips can be arranged as shown or the clips can be oriented so both attach to the larger tube i e if the handle is fully collapsed for storage 1 Snap the clips on to the crank handle 2 Position the handle in the desired location and mark the locations of the clips 3 Remove the clips from the crank handle and mount at the marks made previously Use the 8 x 1 1 4 screws provided NOTE The screws will go through the mounting surface approximately 1 2 if the mounting surface material is thinner than 1 2 the screws will protrude through the opposite side This completes the installation of the manual awning For motorized awnings go to Switch Installation on page 7 6 052563 001r9 Carefree Installation Manual FREEDOM WM SWITCH INSTALLATION MOTORIZED AWNINGS ONLY NCAUTION Disconnect the battery and electrical sources before working with the electrical wiring 1 Determine the location for the switch e here is approximately 180cm 70 of wire from the awning motor If the distance to the switch exceeds the furnished wire the install
18. ug Adjusting the OUT Limit Switch 1 Extend the awning out completely 2 Confirm that the arms are fully extended The motor should stop and the fabric should be tight If the motor continues to run the fabric will sag or if the motor quits before the arms are extended it will be necessary to adjust the OUT limit switch 3 Using a 4mm Allen wrench turn the OUT limit switch CLOCKWISE increases time the motor runs during extension COUNTERCLOCKWISE reduces the time the motor runs NOTE It is best to make the adjustments in increments of a single turn 3 full turns of the screw equals approximately 2 of fabric extension 4 Extend and retract the awning several times to confirm that the adjustment is correct 5 Repeat steps 3 and 4 as required until the awning extends correctly Adjusting the IN Limit Switch 1 Retract the awning in completely 2 Confirm that the arms are fully retracted The motor should stop when the awning is fully retracted If the motor quits before the arms are fully retracted it will be necessary to adjust the IN limit switch 3 Using a 4mm Allen wrench turn the IN limit switch Clockwise increase time the motor runs during retraction counter clockwise reduces the time the motor runs NOTE It is best to make the adjustments in increments of a single turn 3 full turns of the screw equals approximately 2 of fabric extension 4 Extend and retract the awning several times to confirm th
19. wn in Figure 3 use the knuckle positions shown Installation Manual Carefree of Colorado Edge of Case N O Arm Center Arm EE Knuckle Knuckle 153 5 cm Typical Both Sides WM045 M6 1 x 50mm Carriage Bolt 8mm 5 16 Hole ort d Bolt Cover ge V Nylock Nut Fender Washer pe Plate WM004 4 Attach the plates using the supplied M6 1 x 50mm carriage bolts fender washers nuts and bolt covers 5 For motorized awnings only 5 1 The motor wire comes out of the back of the motor end cap Use the dimensions shown to locate the hole into the vehicle 5 2 The hole location can be located in the areas shown to avoid interior framing cabinets and electrical components that could be damaged or interfere with the hole location Edge of Back Plate 3 16 bmm ein 5 8 16mm If the final routing to the switch location is greater than the supplied wire from the motor the installer must A 5 3 Ensure that the motor wires are accessible after routing There is 70 180cm of wire furnished with the motor splice additional 18awg wire to the motor wires Wire and splices are furnished by the installer 5 16 Bmm v Hole thru Wall 5 4 Drill an 5 16 8mm hole through the outer vehicle wall Locate hole in these areas WM007 This is a preliminary step the wire and switch installation are completed after the awning is secured Mounting the Awning 1
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