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ricoh ft5580/ft5590 field service manual

1. 2 23 7 Cleaning Unit 2 23 8 Pre transfer amp Quenching Unit e nne 2 23 USUI acd 2 23 10 Paper Feed and Duplex 9 e 2 24 11 Optional Equipment e ee 2 24 12 Handing REPLACEMENT ADJUSTMENT Optics 1 Exposure Glass Removal eene gt 2 Sixth Mirror Replacement eee en 3 2 3 Scanner Drive Wire Replacement n ne 3 3 4 Fourth and Fifth Mirror Drive Wire Replacement 3 7 5 Lens Drive Wire Replacement e e 3 8 12 1987 6 Scanner Harness Replacement Optics Cables amp Exposure Lamp _ 3 9 Development 1 Developer Replacement 3 11 2 Image Density Sensor Removal 3 12 Toner Collection Bottle Cleaning 3 13 VSG Voltage Gheckllg ebd i Et cunt 3 14 JE VSO Voltage peace dre dria Sarees yucky ERE PE FRE EE ad 3 15 6 Toner Supply System Checking 3 16 7 Toner Density Recovery 3 17 8 Detect Fixed Mode Selection 2 2 2 2 200 3 17 9 Toner Amount CHANGING 3 17 10 ID Pattern Bias Voltage Adjustment _ 3 17 Cleaning 3 18 2 Cleaning Blad
2. R105 R114 143 R125 144 R133 NO NDEX ue i ur R107 ui R127 R135 147 45 INDEX 8108 142 R116 144 142 8138 147 R146 153 NO SYMBOL r LL R109 142 R117 145 R128 R139 144 R147 144 R155 NO NDEX 8119 142 8130 149 8140 8149 144 146 LED100 NO INDEX CONNECTA R131 144 150 120101 ug NO SYMBOL SYMBOL um 7 Hr n 154 119 120 NO NO SYMBOL 146 R153 142 132 CN100 NO INDEY R154 12 zh i E w N sme E al 127 0 4 amo 128 100 gs Fs T CN106 121 121 CN123 129 un m 121 12 Th se a n or NO ma 121 vi An 158 a 158 e 15 1 125 C104 158 C112 158 C120 126 158 C113 158 121 T SYMBOL ae ni 12 158 am P K INDEX 007 av 132 182 C108 158 116 159 158 133 163 CHI 168 ol id fo IE SET TRE C18 180 026 E 158 C119 161 C127 158 C135 CA 15 ax GE c9 cp 165 158 139 28 10 4 CONTROL BOARD Jan 15 88 Index Per Index Q ty Per 455 5
3. C3 CQ CQ C3 DD CN lt H eO Oc ye e v ret e IE gt Of D x a je fe W gt lt f gt lt gt lt P DDD c C3 C3 C3 C3 C3 icu e e r e ES gt CO 2 Dm cx UD co c cc oo vc rd pt e e y rd ed mf cx gt c gt gt c vm i M m us NEN PEN E s gt lt UO CO gt lt lt gt OD OD co qh co CM f mi CQ oe T e e Z c OD CM CO J lt gt N CO oo gt gt gt gt gt gt lt gt lt gt ccc oo ccc MO e qed re ee e OU
4. 00803 107 8303 145 R33 140 1300 3 16318 17 0304 113 034 112 CN3004 101 R34 145 140 10314 19 0 109 0305 106 35 35 140 10306 124 10315 122 0306 110 CX306 103 R306 137 R6 144 16307 118 1 316 118 0307 110 CN307 1 R307 140 R317 144 10308 119 1317 118 0308 109 CN308 2 R38 137 8318 141 Lap SENSN 10 13 17 cu 14 138 R30 bn pasu d rone VR puce FEE GT FE I TN SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX M X FG aa sm 15 c331 136 wM 129 C312 132 C322 135 C332 135 VR302 129 C33 135 C323 134 C33 135 135 14 135 C315 133 C325 135 C36 133 C326 135 C317 135 327 135 318 135 C328 135 II RM t LOCU 199 199 29 Description OPTICS BOARD 007 5180 AW00 0003 AW00 0004 007 5182 1100 1094 1102 0958 1102 1172 1102 1567 1103 0725 1103 1134 1103 1403 1104 0271 1400 0423 1400 0424 Optics Board Fiber Connector Red Fiber Connector White EP ROM Connector 9P Connec
5. Setting this voltage is only valid when ADS voltage is from 2 6 to 3 1 volts This process enables a speed up of image adjustments as the rear cover does not have to be removed to adjust the ADS voltage 1 2 Clean optics and select ADS mode Then set SP 56 Place three sheets of A3 LDG white paper on the exposure glass and press the Enter key Check if the ADS voltage is within specifications from 2 6 to 3 1 volts If it is not within specifications perform ADS Voltage Adjustment 3 47 12 1987 7 ADS Voltage Adjustment When Purpose Target Measure How ADS voltage is not within specifications from 2 6 to 3 1 volts After replacement of either exposure lamp ac drive PCB main PCB or ADS sensor After Light Intensity Adjustment To maintain correct ADS mode operation ADS voltage 3 0 0 1 0 4 Voltage Adjustment VR 100 on the main PCB Set SP 56 The ADS output voltage on the main PCB can be changed The ADS voltage is displayed on the guidance display 1 Clean optics and select ADS mode Then set SP 56 2 Place three sheets of white paper on the exposure glass and press the Enter key 3 Open the rear cover 2 screws and adjust the ADS sensor output voltage using VR 100 on the main PCB 3 48 12 1987 8 ADS Operation Checking When Problem with ADS mode 5
6. Side Registration Adjustment 1 1 2 Installation Procedure uocem ee 11 15 11 16 19597 11 18 11 19 11 20 11 21 11 22 15 SORTER Installation 1 Accessory Check 2 Installation Procedure Replacement and Adjustment Sorter Removal Sponge Roller Replacement DC Motor Replacement Service Table 1 LEDs 2 Dip Switch 3 Service Program Mode 1 2 Inlet Sensor Replacement 3 Jam Sensor Replacement 4 5 12 1 125 2 2577 192 8 12 9 12 10 12 12 12 13 12 13 12 14 SEGTION 1 INSTALLATION 5 EMNE 1 1 Minimum Space Requirements 1 2 VG M n Math 1 3 1 3 Abcessaly 4 Installation Proced ra l sap RO ad Pat E 1 5 Cassette Modification Key Counter Holder Installation 1 14 12 1987 Temperature Range 10 C to 30 C 50 F to 80 F Humidity Range 15 to 90 RH Ambient Illumination Less than 1 500 lux Do not expose to direct sun light Ventilation Room air should turn over at least 3 times hour Ambient Dust Less than 0 15 4 x 10 Oz yd Room size More than 10 134 If the place of installation is air conditioned or h
7. 20 30 87 7 N O co gt 007 2689 14 0045 14 0046 007 2686 007 2684 5053 0223 01 3078 01 3079 5447 2723 5447 2726 5447 2681 007 2725 5443 2668 007 2722 5215 5230 5205 5253 5205 5251 007 2843 007 2850 007 2853 007 2844 06 0049 007 2848 007 2758 007 2757 007 2756 007 2599 007 2602 007 2601 5447 2693 5447 2678 5447 2676 5447 2697 5447 2695 5205 2782 007 2615 007 2803 13 2025 AA13 2024 A007 5249 A007 3486 A007 2759 PAPER FEED UNIT 1 Part No Description Paper Feed Stay Pick up Shaft Paper Feed Shaft Upper Feed Guide Paper Feed Roller Paper Feed Roller Bracket Bushing 8mm Gear 18T Gear 21T Pick up Roller Paper Feed Roller Snap Ring Paper End Shutter Upper Bushing Upper Bracket Paper End Photointerrupter L Type Photointerrupter Pack L E D Sensor Type Release Knob Bottom Plate Release Arm Bottom Plate Link Plate Release Lever Release Lever Bottom Plate Release Lever Spring Cushion Release Lever Volume Sensor Arm Sector Gear Bushing Bushing Volume Sensor Shaft Paper Detect Feeler Transport Transport Roller Sensor Bracket Transport Roller Sensor Shutter Separation Roller Slip Clutch Cover Output Hub Cyrindrical Spring Input Hub Separation Driven Shaft Description Upper Feed Guide
8. 3 24 42 Thamorse Repago MeN 3 25 5 Hot Roller Stripper Replacement _ 3 26 6 Hot Roller Replacement t oe e dece eb a 3 27 7 Pressure Roller Replacement _ 3 29 8 Entrance Guide Height 3 30 9 Fusing Pressure Adjustment sss 3 31 10 Hot Roller Temperature Adjustment __ 3 32 11 Idling Period Selection AO A 3 32 Paper Feed 1 Pick up Paper Feed and Separation Rollers Replacement 3 33 2 Transport Unit Removal 3 34 Duplex ca 3 35 2 Duplex Transport and Fork Gate Units 3 36 Jogger Unit Removal 3 37 4 Duplex Pick up and Feed Rollers 3 38 5 Duplex Separation Roller Replacement _ 3 39 6 Positioning and Entrance Actuator Rollers Replacement 3 40 7 Duplex Pick up Solenoid 3 41 8 Jogger Wire Replacement 2 0 00 27 3 42 Copy Image 1 Vertical Magnification Adjustme
9. DRIVE SECTION 5925 2251 5925 2211 5897 1125 5925 2266 5446 2620 5925 2241 5925 2253 5925 2246 5053 0419 5925 2265 5897 5520 5054 0536 1104 0323 A912 5103 5897 1472 A912 2585 5925 2235 5897 1126 5897 1373 5925 2218 5897 1353 5446 2702 1107 0271 5053 0223 5897 1351 5897 5047 5897 5048 5446 5411 5897 1352 5897 1355 5205 5253 5897 1361 A912 2555 6769 7930 5408 7968 Front Wire Tightener Front Side Plate Nylon Clamp Stay Power Cord Bracket Idler Pulley 20 Drive Wire Rear Wire Tightener Drive Pulley Bushing 10mm P C B Bracket Transformer 115V 220V 240V 30W Magnet Catch Ass y Fuse Holder Tray Contrl Board Washer 4 5x24x2mm Paper Size Dial Dial Shaft Safety Switch Bracket Drive Shaft Rear Side Plate Drive Shaft Gear 22T Fuse 3A Bushing 8mm Drive Motor Bracket Motor Harness 115V Motor Harness 220V Tray Drive Motor AC7 8W 115V Worm Gear M5x5 Paper Volume Detection Guide Photointerruptor Pack Pulley Trans Cover Power Supply Cord 115V Power Supply Cord 220V PO PO n5 co 5897 1277 5897 1279 5897 1274 5897 1359 1005 0016 5403 4335 5447 4980 0704 0040C 0434 0060W 0314 0040W 0720 0040E 0555 0050E 1105 0163 1204 1280 0314 0060W 1107 0487 1105 0008 1101 0359 0313 0140W 0807 5009 1106 0442 1208 1047 0951 3005 0720 0030E 0314 0100W 0720 0060E 0315 0080W 0930 0400 1105 0108 Lower Actuator Lever Safety Swi
10. be very hol so be carelul when assembly touching it If C is lit Ede Q Fa bm x EG 13 2 25 Note and lower the lork gate unit the fork gate unit If the misfeed indicator lights there is misfeed inside the copier Remove misled paper by turning the registration KNOD counterclockwise and to pushing gown the lever and to pushing gown ths leyer CD Push oown tne lever grasp the Pusn tne two levers at lusing unit knob ine fusing front and rear of tne fusing unit unit out CAUTION Tne fusing unit Swing down ine fusing exit Press the iever firmly to the ieit Remove any misted paper caught in Return guide plate 10 tts original position with tne lever 9 Ed met ina Fun out the rusing unit clockwise while removing T E 3 IE Remove any misiec paper being Carelul not to lear tne paper 0 loucn the lusing rollers p Je m eee Pull any misted paper out of the no paper is in exit push the tab paper exit up in the direction of the arrow While holding the guide plate pull the paper no paper was found at step 2 take out tne paper cassette and remove any paper that remains eec entrance 7 Turn iever clockwise and felurn the transpo
11. ff 1 49 Ac or r Z Ant e o h X 7 o lt lt gs _ lt Fer ue Ho RTH SS ss ok SIF MI C Y 12 10 5 ess 12 EA ETG AT er 2 Sao DID E di or ER d PP 109 DE y Ca KG EEA EN Se p Qu ZEEE on k Je pe _ NSR STE RD VE ETEN 22 s 7 1 N T 109 EV lt gt OS ee 7 227 1024 67 ua gt di Se dM lt SINAN NN NNN 52 5 AL I SJ WO as M A A 12 13 ol 16 12 TN j LE ELE ud NON gt pad 271 BR 09 FAY A N an OP 27 29 1 8 NN e ESSA CT NST QL n i mo WP o ae Sa Sr w 2 lt O ES La 22 ENDT N 68 4 Ps tp NM 22 27 a N 4 DD co 007 2689 420 2373 5447 2681 5447 2723 5447 2726 5442 3218 5053 0223 007 2684 01 3079 007 2686 420 2152 420 2151 01 3096 01 3097 5205 2697 5205 2693 5053 0447 01 3077 5205 2865 420 2270 20 0015 5205 2866 01 3095 20 0016 420 2563 420 2562 007 2759 007 2757 007 2756 007 2615 420 2135 5205 5251 5
12. 2 24 ble Optional EQUIPMECAL sa 2 24 12 Handing OBS NN 2 24 Clean OPTICS Mirrors Lens Reflectors Toner Shield Glass Exposure Glass Platen Cover Exposure Lamp Scanner Guide Rods and Plate Guide Rod Felt ADS APS Sensors PAPER FEED Paper Feed Rollers Pick up Rollers Separation Rollers Slip Clutch Registration Roller Lift Motor Worm Gear and Worm Wheel Paper Feed Guide Plate Registration Sensor Cassette Bottom Plate Pad Paper Dust Cleaner Relay Rollers AROUND DRUM Corona Wires Wire Cleaner Pad End Blocks and Casing Cleaner Drive Wire PTL Filter QL Filter ID Sensor Erase Lamp Unit lace L Lubricate A Add I Inspect 12 June 1987 Alcohol Water Glass Cleaner Alcohol Water Replace if necessary Launa Oil Replace if necessary Blower Brush Only Damp Cloth Damp Cloth Damp Cloth Mobil Temp 78 Damp Cloth Mobil Temp 78 Damp Cloth Blower Brush Damp Cloth Damp Cloth Replace if necessary Dry Cloth Replace if necessary Dry Cloth Discharge before installation Dry cloth Discharge before installation Blower Brush Dry Cloth 12 1987 CLEANING UNIT Cleaning Blade Cleaning Seals Cleaning Brush Bias Roller Bias Roller Blade Pick off Pawls DEVELOPMENT UNIT Developer Upper Brush Seal Development Unit Drive Gears Development Filter FUSING UNIT Hot Roller Pressure Roller Stripper Pawls Oil Supply Pad O
13. 105 1102 1952 Connector 2P 106 1102 1953 Connector 87 41 SAFETY SWITCH HARNESS May 30 87 I wit 105 106 IOI e IOI h 88 41 SAFETY SWITCH HARNESS May 30 87 Index M Q ty Per UE A007 5218 Safety Switch Harness 1100 1172 Fastening Receptacle 1100 1238 Pin Mate N Lock 1102 1402 Receptacle Housing 1P 1102 1403 Receptacle Housing 1102 1404 Receptacle Housing 1102 1510 Connector 89 42 LIFT MOTOR HARNESS 30 87 104 108 CN IO 109 104 IO 103 403 CN2 102 105 42 Index Qty Left Motor Harness LIFT MOTOR HARNESS 007 5251 91 Index No 101 102 103 104 105 106 107 108 Part No 1100 1249 1100 1328 1102 1620 1102 1786 1102 1964 1102 1976 1103 1337 1103 1429 Description Receptacle Terminal Contact Connector Connector Connector Connector Connector Connector 3P 3P 2P 2P 4P 3P May 30 87 Per Assembly 43 FUSING UNIT HARNESS AND GATE HARNESS May 30 87 L 79 O NO 92 43 FUSING UNIT HARNESS AND GATE HARNESS May 30 87 Es A007 5540 Fusing Unit Harness 1100 0086 olid Strand A007 5205 Gate Descent Harness 102 1100 1249 Receptacle Terminal 103 1100 1327 ontact 104 1100 1339 Pin Contact 105 1100 1343 Pin Contact 106 1102
14. shaft pin Push the spring collar A to the rear and rotate it with one turn as shown in the figure Set the collar on the pin B NOTE Make sure that the end of the spring is correctly positioned in the groove of the collar Reassemble 3 19 12 1987 2 Cleaning Blade and Brush Replacement Cleaning Blade 1 2 Take out the cleaning unit Replace the cleaning blade A 1 screw Be careful not to touch the edge of the new blade Apply setting powder or toner to the new blade s surface before installing Reassemble After installing the blade make sure that the blade swivels Cleaning Brush T Remove the brush drive shaft B 1 snap ring and the brush shaft holder C with the bushing D 1 screw Replace the cleaning brush E Do not touch the brush with bear hands as the brush is conductive and oil may effect this Make sure the notch of the cleaning brush F is fitted properly over the positioning pins G of the rear spindle 3 20 12 1987 3 Blade Cleaner and Bias Roller Blade Replacement sar 1 Remove blade assembly 2 screws 1 spring 2 Remove old blade cleaner 1 screw 3 Install the new blade cleaner Make sure that the springs are set properly Bias Roller Blade 1 Remove the old bias roller blade D 2 screws 2 Install the new bias roller blade
15. 1 DFI May 30 87 Index ai Q ty Per Qty Per 4 418 8611 Installation Procedure English 5894 2747 Mylar Original Guide A418 8616 Installation Procedure 5 Language A418 1260 Cork Pad A418 5611 DF Main Board 5443 2657 Gear 28Z A418 5804 Interface Harness 5443 2713 Wave Washer A418 1234 Display Panel 1 5443 2660 6 x 22 0 5 mm A418 1230 DF Cover A419 2728 Rack Rear Original Guide 5056 0509 Nut Plate Micro Switch A419 2726 Rack Front Original Guide A418 1144 Brake Switch Bracket A418 1262 Rear Table Bracket 1204 1319 Micro Switch A418 1261 Front Table Bracket A418 1231 Left Supporter A418 1255 Original Table Extender A418 1232 Right Supporter 5918 2770 Extender Spring Plate A418 1154 Grip Plate A418 1252 Original Table Cover 5936 2480 Magnetic Catch Ass y A418 1801 Decal Misfeed Removal 418 1236 Glip Cover A418 4002 Decal Dip Switch 5918 3394 15 x 30 mm 5918 3040 Shoulder Screw M4 418 3117 Flip Scale LT LDG 418 1153 Spring Flip Scale A418 3127 Flip Scale 4 A418 1180 Original Exit Guide 419 3877 Shoulder Screw Scale 5875 5510 Shoulder Screw M5 A418 1303 DF Fixing Plate A418 1295 Lift Switch Actuator Plate A418 1290 Left Hinge A418 1270 Right Hinge A418 5621 Display Board A418 1235 Display Board Bracket A418 1251 Original Table Guide 5918 2725 Mylar Feed in 5886 3114 Roller Cover A418 1160 DF Harness Bracket A418 1300 Int
16. 102 48 Pl 62 28 MAIN CONTROL BOARD Part No Q ty Per Index No 136 A007 5101 AW00 0002 A007 5103 A007 5105 A409 5710 1407 2221 1407 2222 1407 2223 1407 2228 1407 2229 1407 2230 1407 2231 1407 2232 1408 0456 1408 0537 1408 0561 1503 0070 1601 8328 1604 1375 1604 1378 1604 1381 1604 1382 1604 1386 1605 0166 1606 1451 1606 1454 1606 1455 1610 0025 1610 0035 1610 0047 1610 0048 1610 0049 1610 0053 1610 0057 1610 0064 1610 0067 1610 0068 1610 0069 1610 0071 1610 0073 Description Assembly Main Control Board Fiber Connector Rom Main P C B CPU Main P C B Fiber Connector 2 174135 1 Q ty Per Assembly SN75157 IC SN75158 TMP82G51AF LSI TMP82C55AF Timer NJM555M IC TD62303F IC TD62308AF 74HC157F AN6914S 7705CPS B TLO92PS Ceramic 10MHz Variable Resistor 0 22uF 50V Capacitor 1 50 4 7uF 50V Capacitor 10uF 50V Capacitor 100MF 50V Capacitor 27 F 50V Capacitor 0 1uF 50V Capacitor 0 01MF 50V Capacitor 470 F 25V Resistor 220HM 1 8W 5 Resistor 1000HM 1 8W 5 Resistor 1 8W 5 Resistor 3900HM 1 8W 5 Resistor 470 1 8W 5 Resistor 1KOHM 1 8W 5 Resistor 1 5KOHM 1 8W 5 Resistor 1 8W 55 Resistor 4 7 1 8W 5 Resistor 5 6 1 8W 5 Resistor 6 8KOHM 1 8W 5 Resistor 10KOHM
17. Service program mode is cleared by pressing the Clear Modes key 3 Memory Clear Procedure SP 97 Clears service counters and jam counters gt Service Program SP 97 is used to clear all self diagnostic counters and paper jam counters To perform this clear function the following procedure must be performed 1 Turn main switch OFF 2 Turn ON DIP SW 801 7 8 on the operation panel and turn the main switch ON 3 Select Service program SP 97 and and press the 1 key on the key pad then press the Enter key At this point Service Programs SP 120 through 139 will be cleared and default to 0 4 Turn off the main switch 5 Turn DIP SW 801 7 and 8 off 6 Turn the main switch ON to resume normal copier operation SP 98 Clears all counters Service Program SP 98 is used to clear all copy counter self diagnostic counters and jam counters at once To perform this clear function follow the same procedure as previously describe but using SP 98 instead The following programs will be cleared 1 SP 100 through SP 139 2 SP 85 E M call telephone number 3 SP 86 through SP 89 PM counter 4 All User Programs are cleared 2 8 12 1987 5 Secret Mode counters 1 20 cleared lt SP 99 Clear all memory gt This Service Program clears all those service programs previously described as well as all adjustments and modes All mode default to factory settings 1 Turn the main
18. Turn off the main switch of Remove the rear and left covers of the copier 6 screws Remove the 5 plastic caps from the docking holes Remount the left cover 12 3 1 88 ST gr A A TS Z a M 10 Screw in the two mounting studs A then install the sorter adapter B with two screws 11 Hemove the upper cover D 3 screws 12 Remove the front E and rear covers F of the sorter 6 screws 12 4 13 14 15 17 18 1 88 Mount the sorter copier through the docking holes Pass the sorter s harnesses through the rectangular docking hole Remove the main board shielding plate 2 screws and swing the board C to the left 2 screws then connect the red 2P connector D to the red 2P free connector and the white 4P connector E to the white 4P free con nector Connect the harness from the sorter to CN 108 F on the main board Secure the ground wire G as shown toothed washer H is also to be in stalled for the European version Secure the sorter to the sorter adapter by fixing the brackets I while lifting them up 1 screw each Hemount the upper front and rear covers 12 5 1 88 19 Install the interrupt bin Then starting from bottom to
19. Separation Roller 1 Remove the snap ring D and remove the roller E 2 Slide the slip clutch off of the shaft Then clean and lubricate the clutch with Mobil Temp 78 CAUTION When reinstalling the spring to between inner G and outer H hubs make sure that the spring I does not contact the inner hub This is because the inner hub does not slip properly if the spring contacts the inner hub This may cause midfeeds 3 Reassemble 11 17 2 Transport Unit Removal B EER H 1 a eu 1 Remove the rear cover 2 screws and the toner collection bottle 2 Disconnect the connectors from the following components TC SC power pack A Two 1P White Quenching Stabilizer B Red 3P White PCC power pack C 1P White 3 Lower power pack bracket 0 TC SC PCC Stabilizer 2 screws 4 Remove the vacuum fan duct E 1 screw and disconnect the free two white connectors 2P amp 6P F and remove the ground wire G 1 screw 5 Remove the fusing and cleaning units Then remove the bushing 1 screw 6 Remove the transport unit I with the bushing from the rear 11 18 DUPLEX 1 Invertor Unit Removal ON 1 Turn off the main switch and remove the rear and left covers 2 screws each 2 Remove two connectors A 3 Remove the invertor unit B 4 screws 11 19 2 Duplex Transport and Fork Gate Units Removal
20. GN gt AY l SS R J a oe gt gt e Z es ES 05 gt AA 1868 X gZ CAI R0 gt DIDA L Or AM X dy NEN 227 227 DL 2 Jeg Ww EE a A 7 SN Bak N VUA Y A gt SP ide EE l x lt v SIMPEL a P 4 ow 2 qu NK p C 26 cO A OD pe ELECTRICAL SECTION 2 Part No A007 5249 A007 5253 A007 5843 AZ40 0003 A007 5462 AY11 0001 AY11 0002 007 5851 AZ23 0002 A007 1130 A007 1128 A007 5860 A007 5458 5215 5272 007 5205 A007 2108 A007 2116 A007 5240 A007 5853 Description Paper Feed Unit Harness Upper Paper Size Harness Capacitor Bracket DC Motor Harness AC Drive Board Harness Drive Board 115V AC Drive Board 220 240V AC Drive Bracket DC Control Unit Exit Cover ADF Support Bracket Solenoid Cover Bracket Descent Harness Power Supply Cord Gate Descent Harness DC Harness Bracket Density Sensor Connector Bracket DC Harness Power Supply Cord Bracket Qty Per Assembly 59 0313 0100W 0314 0060W 0434 0060W 0434 0080W 0704 0080B 0712 0080B 0801 1185 0964 4008W 1105 0005 1105 0196 1602 0923 1606 1587 1606 1626 Philips Pan Head Screw M3x10 Philips Pan Head Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x8 Toothed Washer M8 Hexagon Nut M8 Philips Truss Head Screw
21. SIPPE ihe chain 2 25 Jer Kap fp Ji edge ol the paper Close the and front cover 224 TILT VENN Guys eine the left Load paper in until it touches the trailing side posts the tray Ensure paper is hlinbiaa nasa the sesase flush unih hani asna Aller the button stops UIG UTGI THIS UNIT HAS MORE THAN ONE POWER SUPPLY CORD DISCONNECT TWO POWER SUPPLY AVOID ELECTRICAL SHOCK VOR ENTFER ME wo CORDS BEFORE SERVICING TO Q V 50Hz eingestelit oc 0 2 9 vie 220 Attention Thi htu as af 2 3 4 5 6 7 8 9 A421 2508 A421 2510 A912 2582 A421 2576 A421 2575 5403 4335 5442 1372 5446 8906 5447 4980 Description Front Paper Size Decal Rear Paper Size Decal Decal Paper Size Decal Paper Size Decal Operater Instruction Decal Terminal 115V Decal Power Source 220V Decal English German 220 Decal Terminal 220V Qty Per Assembly 19 Part No Description May 30 87 Qty Per Assembly 30 87 age Page and Tray Bottom Plate A421 5310 AC Harness 220V 11 2 Set Angle A421 5310 AC Harness 220V 15 2 Front Paper Size Decal A421 5330 Tray DC Harness 11 3 Front Paper Size Decal A421 5330 Tray DC Harness 17 1 Rear Pa
22. 007 5879 007 5861 007 5872 007 5876 007 5871 007 5218 007 5863 007 5180 007 5850 007 5101 007 5217 04 0007 Power Pack BR Power Pack Bracket SSR Board AC Drive Power Pack Charge amp Bias Transport Fan Support Bracket CFL Stabilizer Pack Harness Transport Fan Cover Transport Fan Filter Filter 234x60x13 Seal 3x7x484 Transport Fan Motor Power Pack PCC Transport Fan Bracket iGrounding Wire Power Pack T amp S Total Counter Counter Cover Total Counter Bracket Safety Switch Lever Main Power Switch Bracket Safety Switch Bracket Safety Switch Harness Optics Board Bracket Optics Board Transport Fan Bracket Main Control Board Main Contorl Harness Exhaust Fan Motor 57 0313 0060W 0313 0300W 0314 0080 0314 0080W 0314 0450W 0434 0060W 0434 0080W 0801 1185 0964 4008W 1105 0008 1105 0099 1105 0159 1105 0197 1105 0199 1106 0395 1204 1280 1204 1520 1105 0200 Philips Pan Head Screw M3x6 Philips Pan Head Screw M3x30 Philips Pan Head Screw M4x8 Philips Pan Head Screw M4x8 Philips Pan Head Screw M4x45 Tapping Screw M4x6 Tapping Screw M4x8 Philips Truss Head Screw M4x8 Tapping Screw With Flat Washer M4x8 Nylon Clip 2N Wire Saddle P C B Stud Wire Saddle Clamp Locking Support Push Switch Switch Clamp 26 ELECTRICAL SECTION 2 May 30 87
23. 1611 4103V 1611 4104 1611 4471V 1611 4472V 1611 4562 1611 4564 7 Connector 7P Connector 7P Solid State Relay 240V 3A Transistor 2SC372Y Transistor 2SA1015Y Diode 155176 IC HD74LS00 IC HD74LS10P IC TD62503P IC SN74LS06N IC LM555CN IC 7705 Capacitor 10uF 25V Capacitor 47uF 25V Capacitor 1 50V Capacitor 1000 F 50V Capacitor 0 1 50V Resistor 1 14 V 5 Resistor 1 1 4W 5 Resistor 1 4 5 Resistor 100KOHM 1 4V 5 Resistor 470 1 4W 5 Resistor 4 7 1 4W 5 Resistor 5 6 1 4W 5 Resistor 560KOHM 1 4W May 30 87 Index Qty Per 30 87 HARNESS LAYOUT 5 12 5 HARNESS LAYOUT May 30 87 Index Q ty Index Qty P P i y Fer y Per art No Description Assembly Part No Description Assembly 5897 5042 Main DC Harness 5897 5047 Motor Harness 115V 5897 5048 Motor Harness 220V 5897 5043 Tray DC Harness 13 30 87 103 LENS MAIN DC HARNESS 6 05 14 MO gt 2 7 O o 5 14 6 MAIN DC HARNESS May 30 87 Index inti Q ty Per Index y Per 5897 5042 Main DC Harness 1102 1943 Receptacle Housing 1100 1238 Pin Mate N Lock 1100 1249 Receptacle Terminal 1100 1253
24. 1987 INSTALLATION 1 Accessory Check Check the quantity and condition of the accessories in the box according to the following list Original BE ET Elip Seale end Flip Seale Sp sarte dele Original Table TEEN Nylon Harness BUSHING Harness Bracket ie Nylon Clamp N7 fl Switch Actuator Plate rv me ends 10 Test Chark AL vn 11 Toothe ed __ ___ iUt 12 Ground Screw M4 8 Overseas 13 Flathead Shoulder Screw M4 x 8 Magnet Catch 22 22 2222 2 14 PENE screw MAG 2 15 Head Screw M4 3056 vre 8 16 Pan Head Screw with Washer 4 x 10 ees 2 17 Pan Head Screw MAX 10 ascents P OOo E DUIS SE 3 18 Flathead Screw VAKT 19 Tapping Screw MA XB Causa Du ves reet 20 Multiple Language Decal 220 240V Only 22 Envelope 115V Only 25 ARDE FRI Plate Oca Not used for this installation 24 Famhead Screw verre 4 N
25. 4 8 A912 2596 Operation Panel Key 0964 4008W Screw With Flat Washer M4x8 A912 5010 Operation Board 1102 0895 Nylon Stud 5897 1272 Board Mounting Bracket 1 1105 0011 Nylon 8 912 2594 Decal Increase Size A912 2595 Decal Decrease Size 1005 0740 Ravel FCC 5442 1372 Decal Power Source 220V 5446 8905 Decal English French 115V 5446 8906 Decal English German 220V 5897 1282 Decal Operater Instruction 5925 2331 Holder Side Cover 5054 0536 Magnet Catch Ass y 5925 2334 Magnet Catch Plate cO 10 30 87 PAPER SECTION 2 2 ids Q ty Per A co PAPER STOCK SECTION 5925 2211 5925 2255 5897 1485 5897 1486 5897 1488 5897 1490 5897 1493 5897 1487 5925 2233 5897 4477 5897 1477 5205 5253 5925 2259 5205 5250 5897 4101 5925 2258 5897 4451 5897 1496 5443 2657 5897 1455 5897 4457 A912 2641 A912 2640 5897 1372 5925 2257 5897 1458 A912 2573 5897 4262 5897 1129 5925 2218 5925 2249 A912 2646 A912 2647 A912 2575 A912 2588 Front Side Plate Side Guide Stopper Stopper Bar Spring Plate Stopper Bar Hook Stopper Chain Microswitch Mounting Bracket Stopper Bar Mounting Bracket Side Cover Plate Leaf Spring Size Lever Photointerruptor Pack Hook LED Sensor Type S Bottom Plate Stopper Chain Front Side G
26. Index No 67 125 63 186 69 132 65 145 69 133 63 187 63 188 69 134 69 135 69 136 63 189 69 137 63 190 145 May 30 87 np Page and RICOH FT6620 PARTS CATALOG First Edition November 1987 RICOH COM PANY LTD PARTS CATALOG INTRODUCTION This chapter instructs you the numbers and names of the parts on this machine INDEX to PARTS CATALOG 1 Exterior 019 1 1 2 2 Exterior 019 2 1 4 3 Decal and Document 1 6 Parts IDdeX e AR 2 1 15 87 1 EXTERIOR 019 1 P M y ZA Vo LON a x VAN S z Y M 1 29 WY 72 27 OW Ge 7 SN VET Jer AN JAR ES m LA NM 2 NEA X WA p Ly mg 1 EXTERIOR 019 1 N 0 lt lt CO 007 6181 007 6174 007 6355 019 1280 019 1281 008 1307 008 1351 008 1352 019 1282 AA00 1087 00 1091 007 6229 019 1298 5936 2480 019 3505 019 3501 019 3508 019 1301 AA00 1037 007 1308 00 1038 420 4115 019 1304 007 1315 007 1316 019 1275 019 1276 00 1082 Index d ds Q ty Per Part No Description Assembly Tonner Collection Rear Cover Rear Cover Decal Sensor Checker Upper Left Cover Left Cover Option Left Cover Cap Sorter Left Co
27. 007 2752 007 2754 420 2360 420 2364 0313 0060W 0314 0060W 0314 0100W 0434 0080W 0534 0060W 0574 0050 0623 0140 0720 0030 0720 0040 0720 0050 0720 0050 0720 0060 0805 0050 0805 0060 0805 3042 0805 3291 1105 0016 Description Paper End Actuator Bracket Paper End Feeler Paper Sensor Feeler Separation Guide Separation Drive Shaft Bushing Lower Feeler Bracket Output Hub Slip Clutch Cover Cylindrical Spring Input Hub Paper End Actuator Pulley 19T Timing Belt 184XL Volume Sensor Arm Shield Plate Paper Sensor Holder Plate Transport Guide Paper Size Sensor Bracket Upper Paper Feed Separation Stay Fixed Bracket Separation Pressure Arm Separation Gear 15T Gear 25T Paper Feed Separation Spring Pressure Arm Shaft Transport Shaft Paper Feed Guide Lower Transport Drive Roller Right Paper Feed Guide Lower Transport Roller Upper Guide Plate Magnet Volume Sensor Shaft Bottom Plate Lever Right Transport Guide Front Guide Spring Philips Pan Head Screw M3x6 Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x10 Tapping Screw M4x8 Hexagon Set Screw M4x6 Hexagon Headless Set Screw M4x5 Spring Pin 3x14mm Retaining Ring Retaining Ring M4 Retaining Ring M5 Retaining Ring M5 Retaining Ring M6 Retaining Ring M5 Retaining Ring M6 Ball Bearing 6x10x3mm Ball Bearing 8x16x5mm Nylon Clip 4N May 30 87
28. 0720 0070 0805 3042 PAPER FEED UNIT 2 Index Per Lower Paper Feed Stay Paper End Feeler Paper End Actuator Bracket Bushing Cushion 8x15x30 Pick up Shaft Paper Feed Shaft Lower Feed Guide Paper Feed Roller Cushion Lower Pick up Pick up Guide Lower Bushing 8mm Paper Feed Roller Bracket Gear 18Z Gear 21T Paper Feed Roller Pick up Roller Snap Ring Lower Bracket Paper End Photointerrupter L Type Photointerrupter Pack Paper End Actuator Bushing Volume Sensor Shaft Sector Gear Bushing Volume Sensor Arm Separation Roller Slip Clutch Cover Output Hub Cyrindrical Input Hub Separation Driven Shaft Bushing M6 Separation Pressure Arm Gear 15T Gear 25T Pressure Arm Shaft Spring Description Philips Pan Head Screw M3x5 Philips Pan Head Screw M4x8 Philips Pan Head Screw M4x10 Tapping Screw M4x6 Tapping Screw M4x8 Hexagon Headless Set Screw M4x5 Spring Pin 2x10mm Retaining Ring M3 Retaining Ring M4 Retaining Ring M5 Retaining Ring M6 Retaining Ring M7 Ball Bearing 6x10x3mm Q ty Per Index Assembly No 23 2 3018 A007 2880 01 3077 5205 2865 AX20 0018 5205 2674 5205 2678 5205 2681 5205 2680 5205 2670 5205 2667 A000 5507 A007 2857 A007 2883 A007 2885 A007 2867 A007 2864 A007 2861 A007 2759 A007 2850 A007 2877 A007 2878 06 3021 A007 2675 A007 2752 A007 2754 AA14 0053 A0
29. 50 Coupled Gear 16T 53T Paper Feed Spring Release Arm Release Cam Cassette Magnetic Clutch Collar Magnetic Clutch Gear 40 Gear 20 Sector Gear Bushing Sector Gear Bushing Volume Sensor Shaft Spacer 1x6x10mm Bushing M6 Ball Bearing 8x16x5mm Bushing Paper Feed Roller Separation Drive Gear Spring Photointerruptor Pack Paper Size Sensor Bracket Upper Paper Feed Separation Stay Transport Shaft Paper Feed Guide Volume Sensor Shaft Bottom Plate Lever Cushion 8x15x30 Paper End Actuator Qty Per Assembly NNN m e Q9 m 1 1 1 1 1 1 13 Index No 36 A420 2265 A420 2230 A420 2245 A420 2251 420 2210 A007 2718 A007 2649 5443 2668 A007 2726 A420 2387 A420 5275 A420 5270 A420 5276 5205 5251 A007 2724 5205 5253 A420 2384 5205 5251 A420 2925 A420 2535 A420 2520 A420 2641 A007 2758 5447 2693 5447 2678 5447 2676 5447 2697 5447 2695 5205 2782 AA14 0044 01 1023 ABO1 1024 A007 2650 06 3021 A007 2655 Cushion Rising Gear Paper Feed Guide Paper Knob Lever Paper Knob Arm Lever Paper Knob Paper End Feeler Separation Guide Bushing Paper End Actuator Bracket Print Board Bracket Rear Paper Bank Harness Print Board Paper Bank Front Paper Bank Harness LED Sensor Type T Lower Bracket Paper End Photointerruptor Pack LED Sensor Bracket LED Sensor
30. 69 i cio fee CN406 5 2 u CN31 6 JOO 1 3 OO CN406 6 Volume 2 1 2 1 7 D ca CN406 7 Scan 56K Paper End H Y CN406 8 tt R107 CN406 8 vcc Paper Lifted L 56K _ 0100 2 QCN106 10 Lift Sensor 2 J Down 15 1 1 Er mer s CN408 2 A Lift Motor 1 Volume 2 5 CN121 2 z CN406 9 GND 2 241 CN406 10 Lift Sensor 2 mer IK IK 22 RIO4 2 1 1 I6 AA 15 A ox 5p toe meire RR T CORR NR 106 2 NC o IKS emoa _ 7 lt CN106 5 NC TL7705 omes ose eter Reni moss ve Volume 2 4 121 3 4 2 105 1 Rid KH av Volume 2 2 ICN121 5 rr Volume 2 1 ICN121 6 av CN105 2 Lift Motor 1 7 2 N121 7 gt NO SECTION 5 DOCUMENT FEEDER 5 Installation locACCOSSOIY SNEK vare 2 Installation Procedure Replacement Adjustment 1 DF Belt Drive Motor Speed Adjustment 12
31. 7 2 40 b 6 7 33 7 7 mm 48 b 7 2 40 Normal Factory setting kg Thin kg Thick kg Normal 3 31 12 1987 10 Hot Roller Temperature Adjustment When Purpose Target Measure How Unfused copy with thick paper or paper curl with thin paper can not be corrected by fusing pressure adjustment To satisfy customer s paper applications Well fused copy without SP 49 175 to 190 C 1 C step Changes hot roller operating temperature 1 Set SP 49 and change the number indicated using number keys while checking the copy quality with customer s paper 2 Set SP 52 to check the hot roller temperature 11 Idling Period Selection When Purpose Target Measure How The following items cause unfused copy even after five minutes idling 1 Customer s paper is thick 2 Power source drops by more than five percent 3 Room temperature is less than 15 C in the morning To meet the customer s environment Well fused copy SP 61 5 10 or 15 minutes idling periods are available Changes initial hot roller operating temperature 1 Select idling period using Set SP 61 3 32 12 1987 1 Pick up Paper Feed and Separation Rollers Replacement 44 Vag D H 1 G Pick up and Feed Rollers 1 Remove the paper feed guide plate
32. A007 1108 Perforated Disk 55 40 A007 1686 Cooling Blower Bracket 007 1112 Photointerruptor Bracket 55 41 A007 1691 Optics Fan Filter Bracket A007 1114 Pulley amp Gear 36T 45T 43 50 A007 1694 Optics Fan Flter A007 1114 Pulley amp Gear 36T 45T 55 35 A007 1700 Front Bracket 6th Mirror A007 1117 Idle Pulley Bracket 55 33 A007 1701 Rear Bracket 6th Mirror A007 1123 Tension Lever Drum Drive 55 38 A007 1706 Magnification Drive Motor DC4 8W A007 1125 Right ADF Bracket 61 1 A007 1707 Magnification Motor Bracket A007 1128 ADF Support Bracket 59 10 A007 1709 Mirror Drive Pulley 80T A007 1129 Left ADF Bracket 61 18 A007 1716 Lens Drive Pulley 80T A007 1130 Exit Cover 59 9 A007 1721 Lens Unit Base A007 1140 Bushed Roller Chain 160P 33 2 A007 1722 Cam Plate Lens Shield A007 1257 Front Cover Bracket 9 14 A007 1726 Lens Bracket A007 1267 Upper Cover Cap ADF 9 2 A007 1727 Actuator Plate Lens Home Sensor A007 1294 Magnet Catch Plate 53 9 A007 1729 Lens Fixing Plate A007 1303 Cover Transport 25 18 A007 1730 Lens Bracket A007 1308 Inner Cover Registration Sensor 9 17 A007 1741 Lens Shield A007 1310 Operation Panel Bracket Right 53 8 A007 1742 Front Lens Shield A007 1311 Operation Panel Bracket Left 53 6 A007 1744 Rear Lens Shield A007 1312 Operation Panel Bracket Center 53 7 A007 1751 Lens Shielding Cover A007 1313 Operation Panel Support Bracket 53 5 A007 1761 4th and 5th Mirror Bracket A007 1314 Right Front Cover Bracke
33. CAUTION When reassembling make sure the bias roller blade E is inserted under the bias roller F 3 21 12 1987 FUSING 1 Fusing Unit Removal 7 lt 2 RECTE Loan lt KEN PT AL 1 Open the front cover 2 Push down the fusing unit release lever A and pull the fusing unit B all the way out 3 Move the fusing unit to the left to disengage the stopper C and remove the unit from the copier Do not touch the base plate D of the fusing unit with bare hands since it is hot 3 22 12 1987 2 Blade Replacement 1 Remove fusing unit Refer to Fusing Unit Removal 2 Remove the fusing unit cover A 3 screws and remove the pressure plate B 2 screws 3 Remove the oil supply pad C 2 screws and 2 clamp plates and unhook the two tension springs D 4 Turn and remove the oil blade assembly 5 Remove the three screws from the oil blade assembly and remove the oil blade F 6 Replace the oil blade 3 23 12 1987 3 Thermistor Replacement 1 Remove the oil blade Refer to Blade Replacement 2 Unhook the thermistor spring A 3 Remove the thermistor wire B from the metal wire clamp C 1 screw and replace the thermistor 1 4 Reassemble NOTE Be sure the thermistor wire 1 properly dressed 3 24 12 1987 4 Thermofuse Rep
34. Duplex Paper Bank Aid 1 Duplex 30 87 v Page and Parts No Description Index No 007 2644 007 2649 007 2649 007 2650 007 2650 007 2653 007 2655 007 2655 007 2661 007 2661 007 2675 007 2684 007 2686 007 2686 007 2689 007 2698 007 2709 007 2712 007 2713 007 2718 007 2718 007 2720 007 2722 007 2724 007 2725 007 2726 007 2733 007 2740 007 2741 007 2742 007 2744 007 2746 007 2748 007 2752 007 2752 Paper Bank Aid 2 Duplex Separation Guide Separation Guide Separation Ressure Arm Separation Pressure Arm Paper Feed Brace Upper Separation Fixed Bracket Separation Fixed Bracket Paper Size Sensor Bracket Paper Size Sensor Bracket Paper Feed Stay Lower Paper Feed Roller Bracket Feed Guide Paper Feed Roller Feed Guide Paper Feed Roller Paper Feed Stay Upper Magnetic Clutch Stopper Paper Feed Roller Bracket Lower Paper Feed Stay Magnetic Clutch Stopper Paper End Feeler Paper End Feeler Paper End Actuator Bracket Upper Bracket Paper End Lower Bracket Paper End Paper End Shutter Upper Paper End Actuator Bracket Feed Control Board Bracket Support Bracket 1 Feed Control Support Bracket 2 Feed Control Shutter Plate Pick up Arm Manual Feed Solenoid Upper Bracket Solenoid Lower Bracket Volume Sensor Shaft Volume Sensor Shaft 116 May 30 87 uM Page and A007
35. Exit Ass y Release Lever May 30 87 Page and TM Page and Spring Front Release Lever Spring Rear Release Lever Slip Clutch Decal High Temperature Decal High Temperature Setting Powder Light Shielding Bag Launa Oil Drum Shoe Bushing Bushing Bushing Bushing Plate 12x220x1T Plate Nut Key Counter Toner Receiving Pipe Stepped Screw M4 Bushing 6x10x6mm Spring Charge Wire PCC Spring Hot Roller Stripper Drum Guide Output Hub Output Hub Slip Clutch Slip Clutch Slip Clutch Snap Ring Snap Ring Snap Ring Snap Ring Snap Ring Output Hub Separation Roller Separation Roller Input Hub 134 Input Hub Input Hub Cyrindrical Spring Cyrindrical Spring Gear 15T Pick up Roller Pick up Roller Paper Feed Roller Paper Feed Roller Stepped Screw Pin Manual Feed Table Friction Pad Friction Pad Sleeve Oil Pump Tube Clamp Heat Resisting Grease MT 78 Platen Cover Pad Flex Hinge Platen Cover Stepped Screw Stepped Screw Screw Driven Guide Plate Screw Driven Guide Plate Screw Driven Guide Plate Arm Screw Spring Drive Motor Tension Actuator Shaft Stepper Motor DC 4 8W May 30 87 22 0313 0040 0313 0040W 0313 0040W 0313 0040W 0313 0050M 0313 0050W 0313 0050W 0313 0050W 0313 0050W 0313 0050W 0313 0060W 0313 0060W 0313 0060W 0313 0060W 0313 0060W 0313 0060W 0313 0060W 0
36. Inverter Pressure Roller Inverter Pressure Shaft Inverter Pressure Arm Front Inverter Pressure Arm Rear Spring Drive Roller Bushing Inverter Unit Magnet Cushion Junction Gate Upper Guide Inverter Pressure Lower Guide Inverter Pressure Junction Gate Bushing M6 Side Frame Inverter Unit Inverter Return Roller Bushing 8mm Drive Gear Bracket Inverter Roller Qty Per Assembly 31 Part No 01 3084 007 4675 007 4660 5918 2307 06 0055 06 0057 16 1018 007 4655 007 4669 007 4659 5887 4162 0313 0040 0313 0040W 0313 0060W 0314 0060W 0314 0100W 0434 0080W 0574 0060 0720 0025 0720 0030 0720 0040 0720 0050 0720 0060 0965 3006W 0965 4008W 30 87 Description Gear 23T Pressure Solenoid Bracket Junction Gate Solenoid Bracket Spring Drive Motor Tension Spring Inverter Pressure Release Spring Inverter Pressure Cushion Duplex Frame Junction Gate Lever Inverter Pressure Solenoid Junction Gate Solenoid Screw Driven Guide Plate Philips Pan Head Screw 4 Philips Pan Head Screw M3x4 Philips Pan Head Screw M3x6 Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x10 Tapping Screw M4x8 Hexagon Headless Set Screw M4x6 Retaining Ring M2 5 Retaining Ring M3 Retaining Ring M4 Retaining Ring M5 Retaining Ring M6 Tapping Screw With Flat Washer M3x6 Tapping Screw With Flat Was
37. M4 x 4 A409 1139 Clamp Discharge Brush 0633 0160 Pin 3x 16 mm A409 1156 Spring Lever Reverse 1 0742 3808 6 16 0720 0060E Retaining Ring M6 0313 0040W Philips Pan Head Screw M3 x 4 0720 0025E Retaining Ring M2 5 0632 0100G Pin 2 x 10 mm 1105 0016 Nylon Clip 4N 0951 4006W Philips Screw with Flat Washer M4 x 6 0314 0100W Philips Pan Head Screw M4 x 10 0805 3145 Ball Bearing 6 x 12 x 4 mm 1105 0108 Nylon Clip 06330120E Spring Pin x 12 0313 0080W Philips Pan Head Screw M3 x 8 4 DF MAIN BOARD 30 87 SYMBOL NO PRINTED NUMBER ON THE BOARD INDEX REFERENCE NUMBER OF NEXT PAGE CAPACITOR CONNECTOR IC DIODE RESISTOR SYMBOL INDEX SYMBOL INDEX ISYMBOL INDEX MO NO NO NO NO NO NOISE FILTER OSCILLATOR SYMBOL INDEX NO NO 9101 114 0102 115 RESISTOR ARRAY 4 DF MAIN BOARD Index Qty Per May 30 87 A418 5611 A418 5603 5918 5701 5918 5702 A409 5710 5936 5221 1101 0328 1102 0958 1103 0881 1103 1726 1103 1728 1103 1878 1103 3023 1103 3029 1104 0271 1104 0333 1107 0413 1204 0883 1204 1385 1400 0100 1401 0282 1401 0329 1401 0832 1403 0308 1403 0388 1407 0604 1407 1026 1407 1094 1407 1334 1407 1348 IC MBM2764 30 IC HCTL IC HCTL 1 2 Fiber Connector Heat Sink Connector Connector Connector Connector Connector Co
38. Measure Height Adjusting Lever Upper position Thin paper Lower Position Thick paper How Changes the angle of incidence of the paper when it contacts the hot roller surface 24 O 1 Pull out the fusing unit all the way out 2 Move the height adjusting lever A to the rear to raise the fusing guide plate B Move the height adjusting lever to front to lower the fusing guide plate Fusing Movement range is 1 mm The upper position prevents creasing with thin paper The lower position prevents misfeed with thick paper 3 30 9 Fusing Pressure Adjustment 12 June 1987 Unfused copy with thick paper or paper curl with thin Three fusing When paper occurs Purpose To satisfy customer s applications Target Well fused copy without curl Measure Adjust fusing pressure spring positioning pressures are available How Changes the distance between upper and lower fusing pressure levers A Y 0 7 _ COSS D gt AN ww gt C 1 Remove the fusing unit N Refer to Fusing Unit Removal Remove the oil pump mechanism B with the oil tank C 2 screws 1 2 Remove the fusing unit cover 2 screws 3 Remove the fusing unit knob A 1 screw 4 5 following table Move the pressure springs D to the desired position See the Spring Pressure Position Nip Width
39. See Sorter Removal 3 Disconnect the harness from the inlet sensor board installed under the lower relay guide plate 4 Remove the inlet sensor bracket B with the inlet sensor C 2 screws 5 Remove the inlet sensor from the bracket 12 8 1 Feb 88 3 JAM SENSOR REPLACEMENT Upper Jam Sensor Photo transistor A 1 Turn off the main switch 2 Open the sorter cover and remove the upper cover 3 screws 3 Disconnect the harness from the upper jam sensor board A 4 Remove the upper jam sensor board 2 screws Lower Jam Sensor LED C 1 Turn off the main switch 2 Remove the interrupt bin and the 15th bin 3 Remove the antistatic brush B and the sensor cover C 2 screws 4 Disconnect the harness from the lower jam sensor board D 5 Remove the lower jam sensor board 2 screws 12 9 1 88 4 ROLLER REPLACEMENT cl p ge B lt he D 1 Turn off the main switch 2 Remove the sorter from the copier See Sorter Removal 3 From the sorter rear side remove the motor drive pulley A 1 Allen screw then remove the gear B of the sponge roller shaft 1 E ring and the parallel pin NOTE Be sure not to lose the parallel pin 4 Remove the lower guide plate D with the upper guide plate E 2 screws each from the front and the rear side NOTE Be sure
40. 02 0023 007 2623 007 2622 007 2608 007 2604 007 2605 007 2644 007 2640 007 2643 5403 2075 5840 1632 007 2782 007 2781 5205 2866 Description Cushion Transport Middle Knob Transport Middle Guide Development Rear Holder Sprocket 15 Chain Tightener Density Sensor Conector Bracket Density Sensor Bracket Tightener Spring Registration Magnetic Clutch Spacer 1x8x12mm Development Bias Receptacle Bushed Roller Guide Bracket Magnetic Clutch Stopper Transport Magnetic Clutch Pulley amp Gear 36T 45T Drive Gear 18T 30T Bushed Roller Chain 106P Gear Upper Middle Roller Separate Duplex Guide Separate Lower Guide Cushion Transport Upper Guide Transport Upper Guide Transport Aid Guide Paper Bank Aid 2 Duplex Paper Bank Guide Duplex Paper Bank Aid 1 Duplex Stepped Screw Stepped Screw Paper Dust Scraper Paper Dust Scraper Bracket Magnetic Clutch Collar May 30 87 Qty Per Assembly Index Sane Qty Per 19 CLEANING UNIT 1 May 30 87 JE Ka M Fn 5 Lm FB RR GP sai ctus JP MA GT pe ES pr es sy Se 254 amp 257 I EAs pru E 2 SS r NN ve gt gt gr T C LAT T p se 77 590 dm aa lt lt iL Lese y Pa 68 19 cO N Ob CLEANING UNIT 1 00 2003 A008 3587 A007 3583 A007 3582 A007 3584 AA15 1080
41. 0314 0080W 0314 0100W 0434 0080W 0574 0050 0720 0040 0720 0050 0720 0060 Description PTL Filter Paper Registration Sensor Toner Density Sensor Release Transport Guide Lever Shaft Paper Guide Plate Spring Paper Guide Plate Lower Middle Roller Relay Roller Spring Transport Guide Cushion Transport Guide Spring Registration Roller Bushing Registration Knob Screw Driven Guide Plate PTL Guide Sheet PTL Guide Cover PTL Guide Mylar Seal Guide PTL Cover PTL Guide Plate PTL Guide Holder Pre Transfer Lamp 430V 1 3W Paper Dust Scraper Cover Upper Registration Roller Lower Registration Roller Registration Lower Guide Long Registration Lower Guide Short Cushion Guide Registration Lower Registration Lower Guide Seal 10x12x370 Registration Upper Guide Cushion Registratin Upper Guide Transport Middle Guide Upper Spring Guide Transport Middle Guide Philips Pan Head Screw M3x6 Philips Pan Head Screw M4x8 Philips Pan Head Screw 4 10 Tapping Screw M4x8 Hexagon Headless Set Screw M4x5 Retaining Ring M4 Retaining Ring M5 Retaining Ring M6 Bushing Upper Registration Roller Q ty Per Assembly Q ty Per Assembly 43 Part No A007 2626 A007 2632 A007 2129 02 3018 A007 2903 A007 2116 A007 2115 06 0050 20 0017 13 2025 007 3480 007 2909 007 2713 20 0021 007 1114 01 7020 007 2910 01 3068
42. 1 1100 NU Nia 105 A R101 166 107 s 166 ecu EH SYMBO 10 104 166 116 NO SYMB 109 T um 6 um 108 BON RUN p E 106 105 R118 R125 178 RI SYMBOL R106 13 118 a R126 178 NO T n n TAE det bo KEN gem 8112 E 17 R139 173 n 180 R158 YMBOL GE E 178 28 m R140 172 i ee NT ia 12 um R130 178 i m E 008 n 23 178 n 178 R143 EC im 18 m ur s HE n en 3 173 9142 175 imm u 160 R172 163 8180 IM SYM me 173 mo o 8165 173 em 184 988 BOL 173 16 as 160 8113 181 iM 8189 NO Wm gren panem 17 as 160 sn R182 184 2100 189 3 pus ym Ed m R rw 5 m 191 m R199 NO even rn vm M 176 184 4193 1 173 R209 163 0 DEX JE m 22 186 184 Sa om 13 R210 T NO st TEE TEE 4 m un R241 168 1 R196 R203 P 162 R220 166 NDEX R249 161 5 NO
43. 1 EXTERIOR 1 30 87 2 lt lt ri Ps A107 29 P 4 LESTER X Ves 95 IST 103 d 2 108 8 1 N A 007 6094 007 1267 04 1004 04 1035 4 3001 007 6150 008 1307 008 1351 008 1352 007 6135 007 6061 008 1272 5215 1295 5215 1297 007 1257 007 6206 007 6229 007 1308 007 6225 007 6216 007 6114 5054 0536 007 1314 007 2803 007 6181 007 6174 007 6121 007 2796 007 2797 007 2802 00 2035 00 2030 007 2793 007 2794 5215 2688 EXTERIOR 1 Description Rear Upper Cover Upper Cover Cap ADF Left Original Scale Left Original Scale A3 A4 Receiving Left Cover Left Cover Cap Sorter Left Cover Cap L Left Cover Cap S Left Front Cover Front Cover Ass y Front Cover Band Front Cover Hinge Right Front Cover Hinge Left Front Cover Bracket Left Inner Cover Front Inner Cover Upper Inner Cover Registration Sensor Front Inner Cover Lower Right Inner Cover Right Front Cover Magnet Catch Ass y Right Front Cover Bracket Manual Feed Table Holder Toner Collection Rear Cover Rear Cover Right Rear Cover Front Side Fence Manual Feed Table Rear Side Fence Manual Feed Table Decal Manual Feed Table Manual Feed Decal Manual Feed Decal A3 A4 Manual Feed Table
44. 72272 gt TAN 21 FUSING UNIT 1 May 30 87 A007 4017 Fusing Unit 115V AA18 0002 Oil Tube 320mm A007 4027 Fusing Unit 220V 1 05 0006 Fusing Unti Knob 5840 1632 Stepped Screw A007 4229 Fusing Unit Cover A007 4325 Fusing Exit Guide Plate 17 2003 Shielding Sheet 007 4323 Upper Exit Guide 007 4232 Leaf Spring Heat Shield 5447 4241 Tube Clamp A007 4253 Leaf Spring Oil End Sensor 5415 4310 Oil Pump 5209 5320 End Sensor A007 4240 Oil Supply Bracket 5053 0447 Bushing M6 06 6012 Spring Oil Pump Actuator 5442 6126 Decal High Temperature A007 4251 Oil Pump Actuator 1 00 1054 Decal 08 0016 Bushing 5x7x16 5215 4211 Decal Thermofuse 01 7038 Gear 32T 5447 4229 Sleeve Oil Pump AA18 0001 Oil Tube 7 8mm 6001 Oil Bottle Cap 1001 Oil Tank 5209 4470 Exit Roller AF04 0005 Lower Exit Roller 5442 4464 Spring Rear Release Lever 5442 4444 Stud Exit Ass y Release Lever A007 4344 Rear Release Lever Exit Ass y A007 4341 Front Release Lever Exit Ass y 5442 4463 Front Release Lever A007 9005 Roller Stripper 6pcs set 5214 4122 Stripper Spring A007 4310 Fusing Exit Frame 1 0314 0060W Philips Pan Head Screw M4x6 01 3062 Gear 19T 0413 0062W Screw M3x6 01 3090 Gear 17T 1 0314
45. 9 14 11 67 13 76 11 68 13 77 11 29 13 29 11 28 13 28 11 50 13 58 Parts No A007 2759 A007 2759 A007 2877 A007 2878 A007 2894 5053 0223 5053 0223 5053 0223 5053 0447 5053 0447 5205 2633 5205 2644 5205 2644 5205 2659 5205 2667 5205 2674 5205 2678 5205 2680 5205 2681 5205 2693 5205 2693 5205 2697 5205 2697 5205 2777 5205 2782 5205 2788 5205 2865 5205 2865 5205 2866 5205 2866 5205 2866 5205 5251 5205 5251 5205 5251 5205 5251 Description Sector Gear Sector Gear Cushion Upper Pick off Bracket Cushion Lower Pick off Bracket Cushion 8x15x30 Bushing 8mm Bushing 8mm Bushing 8mm Bushing M6 Bushing M6 Separation Drive Shaft Paper End Actuator Paper End Actuator Pick up Solenoid Bracket Paper Lift Motor Bracket Spring Spring Coupled Gear 16T 53T Coupled Gear 17T 50T Relay Roller Spring Relay Roller Spring Bushing Upper Registration Roller Bushing Upper Registration Roller Cushion Lower Pick up Guide Separation Driven Shaft Cassette Sensor Arm Upper Bushing Paper Feed Roller Bushing Paper Feed Roller Magnetic Clutch Collar Magnetic Clutch Collar Magnetic Clutch Collar LED Sensor Type T LED Sensor Type T LED Sensor Type T LED Sensor Type T Page and Index No 33 LED Sensor Type T Photointerruptor Pack Photointerruptor Pack Photointerruptor Pack Pick up Solenoid Gear 20T Bushing 5x11x5mm Stepped Screw St
46. A 2 screws Then remove the snap ring B and replace the rollers C Separation Roller 1 Remove the snap ring D and remove the roller E 2 Slide the slip clutch F off of the shaft Then clean and lubricate the clutch with Mobil Temp 78 CAUTION When reinstalling the spring to between inner G and outer H hubs make sure that the spring I does not contact the inner hub This is because the inner hub does not slip properly if the spring contacts the inner hub This may cause midfeeds 3 Heassemble 3 33 12 1987 2 Transport Unit Removal 25 ERII b LF gt Hi 2 SS gt Z m EH F NN 1 Remove the rear cover 2 screws and the toner collection bottle 2 Disconnect the connectors from the following components TC SC power pack Two 1P White Quenching Stabilizer B Red 3P White PCC power pack C White 3 Lower the power pack bracket 0 TC SC Stabilizer 2 screws 4 Remove the vacuum fan duct E 1 screw and disconnect the free two white connectors 2P 8 6 F and remove the ground wire G 1 screw 5 Remove the fusing and cleaning units Then remove bushing H 1 screw 6 Remove the transport unit I with the bushing from the rear 3 34 12 1987 DUPLEX 1 Invertor Unit Removal La ET v R 2 rea
47. A007 3905 Transport Guide Plate Front 2 A007 3907 Transport Guide Plate Rear 3 AA15 1070 Seal Transport Upper 4 AA04 0007 Transport 5 007 3971 Drive Roller Transport Belt 6 5215 3942 Transport Guide Roller 7 5443 2668 Bushing 2 8 5053 0447 Bushing M6 2 9 5215 3923 Drive Roller 10 A007 3911 Leaf Spring Transport 2 11 A007 3882 Connector Bracket 12 A007 3974 Transport Drive Shaft Bracket 13 5215 3931 Bushing 8mm 4 14 A007 3901 Base Plate Transport Unit 15 01 1005 18T 16 15 1071 Seal Transport Lower 17 A007 5405 Drum Heater 18 08 0017 Drive Roller 19 A007 5007 Fixed Holder Toner Tray 20 5053 0223 Bushing 8mm 2 21 06 6021 Transport Lever Spring 22 A007 3939 Transport Lever 23 02 2023 Front End Block Cover T amp S 24 1 0011 56 25 2014 Cleaner Drive Pulley 26 A008 5321 Motor DC 5V 1 3W 27 A007 3872 Drive Wire Separation 28 A007 3868 Separation Cleaner Slider 29 A007 3863 Separation Corona Cleaner 30 A008 2091 Support Pad Cleaner Motor 1 31 4002 2025 5 32 AD02 4003 Spring S 2 33 A007 9004 Separation Corona Wire 10pcs set 34 007 9003 Transfer Corona Wire 10pcs set 1 35 AD02 2024 End Block T amp S 1 0313 0060W 0313 0120W 0314 0050W 0314 0060W 0314 0080W 0314 0200W 0414 0082W 0434 0080W
48. Comments 30 Toner Supply Mode 31 Toner Supply Amount Detect Mode 32 Toner Supply Amount Fixed and Detect 33 ID Sensor Bias 34 Bias shift 37 Lead Edge Sep aration Corona timing 38 Edge erase 39 Charge wire Cleaner 41 Lead Edge Erase Margin Adjustment 42 Registration Adjustment 43 Vertical Magnification Adjustment Selects toner supply system Determines how much toner is supplied in detect mode Determines how much toner is supplied in fixed and detect mode Sets the bias voltage applied to the bias roller when sensing image density Permanently shifts bias output Sets off timing of the separation corona Sets the width of margin erase Sets charge wire cleaner operation to ON or OFF Adjusts the lead edge margin Adjusts registration Adjusts magnification in the paper travel direction See SP31 SP32 for ratios 500 V normal 470 V light 380 V lightest 530 V dark Shifts all bias levels including ID pattern bias Use when separation problems occur 7 mm 10 msec 13 mm 10 msec Cleaner motor turns on every 5K copies at power up 0 6 mm per step max 4 8 mm to 4 2 mm 0 6 mm per step max 4 8 mm to 4 2 mm 0 8 to 0 7 Function 12 June 1987 Comments 44 Horizontal Magnification Adjustment 45 Lens toler
49. Connector 12 13 6 HARNESS wa 6 HARNESS 30 87 421 5300 115V 1100 0277 Fastening Receptacle 421 5310 AC Harness 220V 1100 1172 Fastening Receptacle 1100 1241 Socket Mate N Lock 1100 1247 Terminal 1102 0796 Connecting Sleeve 3 0mm 220 1102 1404 Receptacle Housing 1102 1516 1102 1815 1102 1815 1100 0885 Fastening Receptacle 1100 1172 Fastening Receptacle 1100 1239 Pin Mate N Lock 1100 1241 Socket Mate N Lock 1100 1247 Terminal 1100 1404 Receptacle Sleeve 1102 1507 Connector 2P 1102 1514 Connector 1P 1102 1516 Connector 1102 1745 Receptacle Sleeve 15 7 TRAY DC HARNESS May 30 87 4 G 00 SI NO 7 TRAY DC HARNESS May 30 87 421 5330 Tray Harness 1100 1192 Housing 1100 1240 Mate N Lock 1100 1249 Terminal 1100 1327 Contact 1102 1404 Receptacle Housing 1102 1514 Connector 1102 1620 1102 1621 Receptacle Housing 3P 1102 1623 Receptacle Housing 7P 1102 1915 1102 1916 Connector 8P 17 DECAL 8 A4 11 B4 81 A4R B4 87 Qc lt lt a iha G mh OWING
50. Cord Clamp 220 240V 5205 5250 LED Sensor Type 403 1124 Spring Plate Stopper A403 1168 Sensor Bracket 1 5419 5714 Stepped Screw 4 5304 1639 Bushing 8mm 1 5054 0536 Magnet Catch Ass y ABO13046 Gear 45T 403 1117 Front Aid Plate A403 1188 Drive Shaft A403 1118 Collar 421 2610 Top Cover 403 1245 Magnet Catch Plate 421 2590 Cover A421 5100 Paper Size Board 1101 0359 Terminal 3P 1 5403 4335 Decal Terminal 115V 1104 0322 Fuse Holder 1 5447 4980 Decal Terminal 220V A403 5502 Fuse 250V 2A 403 1182 Motor Bracket 1107 0214 Circuit Bracket 125V 2A 421 2600 Side Cover 5925 2266 6769 7930 115 5408 7968 Supply 220V A421 2570 Bracket Cover 5897 1488 5897 1490 Stopper Chain 403 1123 Stopper 403 1126 Stopper Bar Mounting Stud 5443 2713 Wave Washer A403 1125 Stopper Bar Knob A912 5010 Operation Board 5897 1272 Operation Board Mounting Bracket 1102 0895 Nylon Stud N 4 co Index inti Q ty Per Qty 101 0313 0140 Philips Pan Head Screw M3x14 0314 0040W Philips Pan Head Screw 4 4 0314 0060W Philips Pan Head Screw M4x6 0314 0080W Philips Pan Head Screw M4x8 0314 0100W Philips Pan Head Screw M4x10 0315 0120W Philips Pan Head Screw
51. ID Pattern Bias Voltage Adjustment When Purpose Target Measure How Customer wants to change the overall image density of the copies To change toner concentration inside development unit Bias Voltage 500 factory setting 380 darkest 470 darker and 530 lightest SP 33 ID pattern bias voltage is changed So the toner supply threshold is changed 3 17 12 1987 CLEANING 1 Pick off Pawl Replacement A 25 _ TN 1 Remove pick off guide plates 1 screw each 2 Remove shaft pin the shaft 3 Push the shaft to rear and slide the cam holder 0 off the front side plate 4 Remove the complete pawl shaft assembly 5 Slide off the cam holder and cam rider E 6 Slide off the front pick off pawl F 1 screw 7 Slide off the rear pick off G 1 positioning pin 8 Place the new pick off pawls on the shaft and position them with the positioning pins and pawl springs 12 1987 0 gt MISS NA JP Z 228 227 o 1 CBE 2 0 2 7 Pp Assemble the shaft assembly and slide it into the cleaning unit until the shaft touches the rear side plate NOTE When installing the cam holder and the cam rider align X and Y as shown in the figure Make sure that the end of the spring is in the small hole on the rear side plate Install the
52. M4x8 Tapping Screw With Flat Washer M4x8 Nylon Clip Harness Clamp Noise Filter 115V Capacitor 8uF 220V Capacitor 14MF 220V May 30 87 Index or Q ty Per Part No Description Assembly 27 ELECTRICAL SECTION 3 May 30 87 27 No Description cO 1 ELECTRICAL SECTION 3 A007 1125 A007 5878 A007 5251 A007 5852 A007 2740 A007 2744 5205 5251 AX10 0004 A007 2742 5205 5321 06 0082 007 2746 007 2748 007 2733 007 5190 007 2741 007 5216 007 1129 007 5456 Right ADF Harness Angle Left Motor Harness Noise Filter Bracket Support Bracket 1 Feed Control Pick up Arm Manual Feed LED Sensor Type T Pick up Solenoid Manual Feed Shutter Plate Pick up Solenoid Pick up Lever Spring Solenoid Upper Bracket Solenoid Lower Bracket Feed Control Board Bracket Paper Feed Control Board Support Bracket 2 Feed Control Lens Housing Harness Left ADF Bracket AC Harness Qty Per Assembly 61 May 30 87 isnt 0313 0050W 0314 0060W 0314 0100W 0434 0060W 0434 0080W 0434 0100W 0720 0050E 0801 1185 0964 4008W 0965 3008W 1104 0224 1105 0005 1105 0196 1105 0197 1107 0363 1208 1029 Philips Pan Head Screw M3x5 Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x10 Screw M4x6 Tapping Screw M4x8 Tapping Screw M4x10 Retaining Ring M5
53. M5 0314 0100W Philips Pan Head Screw 4 10 0720 0060E Retaining Ring M6 0314 0120W Philips Pan Head Screw M4x12 0720 0060 Retaining Ring M6 0315 0080W Philips Pan Head Screw M5x8 0720 0060 Retaining Ring 0315 0080W Philips Pan Head Screw 5 8 0720 0060E Retaining Ring M6 0343 00607 Philips Pan Head Screw M3x6 0802 5094 Tapping Screw 0344 00607 Philips Truss Head Screw M4x6 0805 0050 Retaining Ring M5 0434 0080W Tapping Screw M4x8 0805 0050 Retaining Ring M5 0434 0080 Tapping Screw M4x8 0805 0060 Retaining Ring M6 0434 0080W Tapping Screw M4x8 0805 0060 Retaining Ring M6 0434 0080 Tapping Screw M4x8 0805 3042 Bearing 6x10x3mm 0534 0060W Hexagon Set Screw M4x6 0805 3042 Bearing 6x10x3mm 0534 0060W Hexagon Set Screw M4x6 E 0805 3042 Ball Bearing 6x10x3mm 0554 0040E Allen Screw M4x4 0805 3291 Bearing 8 16 5 0555 0050 Hexagon Headless Set Screw 5 5 0805 3291 Bearing 8x16x5mm 0574 0050 Hexagon Headless Set Screw 4 5 0805 3291 Ball Bearing 8x16x5mm 0623 0100 Spring Pin 3x10mm 0805 3291 Bearing 8 16 5 0623 0140 Spring Pin 3 14 5 0951 4060 Philips Screw With Flat Washer M4x6 0623 0140E Spring Pin 3x14mm 09654010W Tapping Screw With Flat Washer M4x10 0633 0140B Parallel Pin z 1100 0864 Housing AWG14 20 0700 0060 Spacer E 1100 1159 Socket Mate N Lock 0700 0080
54. Mate N Lock 1100 1327 Contact 1102 1506 Connector 1102 1621 Receptacle Housing 1102 1623 Receptacle Housing 1102 1625 Receptacle Housing 1102 1661 Receptacle Housing 1102 1778 Connector 4P 1102 1779 Connector 12 1102 1784 Connector 12 1102 1925 Connector 1102 1929 15 30 87 MOTOR HARNESS 7 16 7 MOTOR HARNESS May 30 87 uum 5897 5047 Motor Harness 115V 1100 0277 Fastening Receptacle 2 5897 5048 Harness 220V 1102 1815 1100 1172 Fastening Receptacle 1100 1239 Pin Mate N Lock 1100 1241 Socket Mate N Lock 1100 1247 Terminal 1100 0796 Receptacle Housing 1102 1404 Receptacle Housing 1102 1507 2P 1102 1514 Connector 1P 1102 1516 1102 1815 Connector 1100 0885 Fastening Receptacle 1100 1172 Fastening Receptacle 1100 1239 Pin Mate N Lock 1100 1241 Socket Mate N Lock 1100 1247 Terminal 1102 1404 Receptacle Housing 1102 1507 Connector 2P 1102 1514 1102 1516 1102 1745 Sleeve 17 30 87 TRAY DC HARNESS 8 n TI3 NW oa 103 108 108 TIS FOI L gt 3107 6 18 8 TRAY DC HARNESS May 30 87 Index 23 Q ty Per Index Q ty Per 5897 5043
55. May 30 87 Qty Per Assembly 4 OPTICS 2 30 87 s 2 pe eee gt _ Pod PR p 6 IK t gt et Ws p S ES gt 13 JA lt lt lt Me e 7 RS it AJ gt 2 ee 32 4 2 OPTICS 2 Part No Description Qty Per Assembly cO 5205 2734 007 1670 15 1087 007 1691 007 1694 02 0029 A007 1686 2018 A007 1810 AX06 0003 5215 5230 A007 1806 A007 1836 5442 1798 05 0014 05 0002 A007 1848 AA16 1019 007 1901 0014 5010 5011 5205 1694 007 1915 007 1925 5012 0015 5014 15 1089 007 1815 007 1801 5205 5251 007 1826 5442 1890 5216 1859 Manual Feed Table Magnet Optics Right Frame Shield 2x15x15 Optics Fan Filter Bracket Optics Fan Flter Cooling Blower AC50Hz 20 5W 60Hz 18W Cooling Blower Bracket Scanner Drive Pulley Scanner Motor Bracket Scanner Motor DC 42W Photointerrupter L Scanner Sensor Bracket Center Pulley Bracket Scanner Drive Wire Hook Scanner Drive Wire Guide Rod Scanner Guide Rod Cleaner Cushion Guide Rod 2nd Scanner 2nd Mirror Front Spring Plate 2nd Mirror Rear Spring Plate 2nd Mirror Adjusting Cam Start Lever 2nd Scanner Slider S
56. O 3 PG 452 __ 09 S 105 4 A e 4647 ___ NN NN NN 71104 NN IC NI 22 10 PAPER BANK HARNESS May 30 87 Index em Q ty Per ee Qty Per Part No Description Assembly Description Koh 420 5274 Harness Cassette Bank 1100 0864 Housing AWG14 20 1100 1241 Socket Mate N Lock 1100 1264 Fastening Receptacle 1100 1327 Contact 1100 1340 Contact 1100 1343 Pin Contact 1102 0946 Housing 3P 1102 1516 Connector 3P 1102 1922 Connector 14P 1102 1935 Connector 1102 2481 Connector 32P 23 11 REAR PAPER BANK HARNESS May 30 87 021 4 457 MEN T 11 REAR PAPER BANK HARNESS May 30 87 Qty Per Assembly A420 5275 Rear Paper Bank Harness Index No Part No Description ODore Assembly Part No Description 1100 1249 Receptacle Terminal 102 1100 1327 Contact 103 1102 1620 Connector 104 1102 1623 Receptacle Housing 7P 105 1102 1786 106 1102 1916 Connector 8P 107 1102 1918 Connector 10 108 1102 1920 Connector 12 25 DECAL 12 May 30 87 12 DECAL Index Part No A420 4232 00 1053 A420 4242 00 1059 A420 4252 AA00 1060 AA00 1061 Decal Decal Decal Decal Decal Decal Decal Description Qty Per Assem
57. Philips Truss Head Screw M4x8 Tapping Screw With Flat Washer 4 8 Tapping Screw With Flat Washer M3x8 Relay Bracket Nylon Clip Harness Clamp Wire Saddle Circuit Breaker 115V Power Relay 28 30 87 BO IC ARD NO INDEX Tus ND YM 10100 i INDE am 144 Er 102 130 IC o SYMBOL INI 12 x C112 126 03 2 126 Ic NO SYN 112 113 125 012 BOL ic FE a ao cca 10106 1 143 12107 138 5 3 10123 137 0 SYMBOL ZEN ca 143 10181 1 aa i 12109 146 C116 IC 123 10132 131 E x 09 46 un 125 123 IC NO sy M ELT d is SERI EIET o 22 3 1 128 ie C144 131 70 1 NO INDEX 31 1129 2 is 10145 134 EE W mom 2 4 mm n m E we sno 0 117 0109 Fir ag HIA RI T uu EJEI T E AF CN102 111 eui MBOL 00 119 sto INDEX 119 xt 109
58. Sue 22 Sue 2i 1 Paper End 1 Paper End 2 pas Mode HH amor CN109 10 2 NIL UE ME i i Volume 2 3 Volume 2 2 CN109 12 4 G CN406 1 Vcc Volume 2 5 EN Volume 2 4 Tm TU CN406 6 Volume 2 1 E sean 2 Lift Sensor 2 mw NI CN108 9 CN106 10 Lift Sensor 2 A vaa CN408 2 X Lift Motor 1 4 4 VAA NC VAA NC 106 2 Lift Motor 1 Coma No CIE R102 Dior 000 Jt 151588 IOK CNIOS i Paper End 2 4 1 an Down CN31 6 151588 5 Me Paper End 2 CN31 7 Paper End H Paper Lifted L 0100 at 2ScI8 5 RIO4 12 ICH IOK 103 Es Down Key CN 15 1 CN15 1 Volume 2 3 2 2 Volume Volume Volume 2 1 Scan 2 Top Cover Safety amp Door Switch CN2 2 Up Down CN13 1 Kew I Size 2 1 s sas Y Av CN3 7 Scan 2 Scan
59. fusing unit Swing gown the fusing exit be very hol 50 be when assembly touching it MN Pull misted paper out of the paper exit If C is lit If D is lit 3 c CL ADI Press the lever G to the and lower the fork gate unit paper is in exit push the tab up in the direction of the arrow Remove any misted paper caught in the gate unit Return guide plate 10 15 original position with tne lever Full out tne fusing unit knob and turn Clockwise while removing Remove mislec being Caretul noi to tear tne paper o iouch ine iusing roiiers While holding the guide plate pull out the misled paper To close the fork gate unit push up lever G Nov 15 87 no paper was found at step 2 tak out paper cassette and remove any paper that remains tne teeg entrance Turn tever G clockwise and return the ttenspont unit to the original L removing tne LAE paper return tne fusing exit assembly DELK 10 iis original position Shoe tne fusing unit back into the Copier Check the inverter unit and remove any misted paper caught inside misieed location indicator stays on alter the front cover is closed a misleed may still be within the copier Be sure to remove all misted paper Do not touch the selenium drum when clearing misleeds 3 DECAL AND DOCUMENT
60. operation check 59 Bias Voltage 60 Toner Density Recovery 61 Idling Period Selection 71 Sorter finisher operation 72 ARDF RDH operation 76 Sorter Bin Capacity Automatically adjusts the auto ID reference voltage Displays Voltage and K values Press Start key to turn on Press C S to stop Checks operation of fiber optics sensors standard original Press Start key to turn on Displays bias voltage Press Start to turn on Press C S to stop After the Start key is pressed the toner supply clutch turns on and free run starts Free run stops and constant supply is reset when Vsp becomes 1 8 Vsg Selects idling period at power up Enables sorter or finisher operation Enables ARDF or RDH operation Sets the stack mode quantity limit VI Length voltage Vw Width voltage ID pattern V1 Developer bias VO Vsg V1 Vsp 5 min 10 min 15 min NO Sorter Finisher No ARDF RDH limit Limit Free run starts Auto ID adjusted automatically Machine starts free run K SP57 SP56 Machine starts free run APS voltage is automatically adjusted while maintaining the exposure lamp voltage at 0 0 vac Without temperature compensation Use this mode to bring a low toner condition back to normal 100 15 selected Limit 2 35 sheet bin Use with finnisher 77 Odd Number Duplex C
61. 0060W 0443 0080W 0741 3006 1105 0200 0951 3008W 1204 1433 1204 1475 0720 0030E 0720 0040E 0964 4008W 0720 0060E 1105 0111 1005 0767 0704 0040 0727 0080E 1105 0134 Middle Stay Paper Stopper Lower Stay Paper Exit Sensor Bushing M6 Pulley 18 Idle Pulley 6 x 22 x 11 mm Lower Guide Plate Transport Lower Exit Roller Lower Transport Roller Tightener Transport Drive Guide Plate Cover Cover Rear Helical Cam Sorter Harness Sorter Main Board Sorter Interface Harness Harness Bracket Helical Cam Bracket Magnet Upper Guide Plate Rear Helical Cam Ass y Bin Motor AC31W 38W 115V Bin Motor AC31W 38W 220 240 Pulley 18T Timing Belt 112 mx L Guide Upper Guide Plate Guide Roller Large Plate Spring Insulating Mylar Antistatic Brush Upper Exit Roller Bushing 4 x 7 x 10 mm Knob Cap Philips Pan Head Screw x 12 Philips Pan Head Screw M4 x 8 Philips Pan Head Screw M4 x 10 Tapping Screw M4 x 8 Philips Screw with Flat Washer M3 x 6 Philips Pan Head Screw M3 x 6 Philips Pan Head Screw M3 x 14 Philips Pan Head Screw M5 x 10 Tapping Screw M4 x 10 Hexagon Head Tapping Screw M3 x 6 Hexagon Head Tapping Screw M3 x 8 Ball Bearing 6 x 17 x 6 mm Clamp Philips Screw with Flat Washer M3 x 8 Microswitch Microswitch Retaining Ring M3 Retaining Ring M4 Tapping Screw with Flat Washer M4 x 8 Retaining Ring M6 Cable Clip Heat S
62. 007 3395 007 3411 007 3425 007 3430 007 3441 Seal Doctor Blade 1 Development Filter Entrance Seal Retainer Guide Plate Anti Static Brush Guide Plate Development Unit Development Unit Clamp Development Unit Guide Toner Supply Unit Toner Supply Cover Toner Supply Bracket Toner Hopper Pipe Toner Hopper Pipe Cover Toner Shutter Toner Shutter Rack Bottle Release Lever Toner Hopper Pipe Cover Seal Toner Supply Shaft Lower Hopper Case Ass y Lower Hopper Case Upper Hopper Case Ass y Upper Hopper Case Toner Agitator Scraper Front Side Plate Ass y Toner Tank Front Side Plate Toner Tank Hopper Side Plate Ass y Rear Hopper Side Plate Rear Cam Wheel Toner End Toner End Actuator Rack Guide Bracket Cartridge Drive Bracket Toner Hopper Casing Sheet Development Motor Bracket Helical Gear Joint Shaft Toner Supply Support Bracket Development Motor 007 3455 007 3461 007 3466 007 3480 007 3486 007 3487 007 3495 007 3497 007 3551 007 3561 007 3570 007 3572 007 3582 007 3583 007 3584 007 3590 007 3591 007 3594 007 3604 007 3614 007 3631 007 3642 007 3655 007 3685 007 3690 007 3693 007 3702 007 3707 007 3710 007 3715 007 3722 007 3751 007 3762 007 3770 007 3780 Tightener Bracket Development Support Solenoid Solenoid Bracket Development Bias Receptacle Toner End
63. 0080W 0720 0030E 0720 0050E 0720 0060E 0805 3291 Description Bushing 8mm Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Tapping Screw M4x8 Retaining Ring Retaining Ring M5 Retaining Ring M6 Ball Bearing 8 16 5 May 30 87 Q ty Per Assembly 14 DEVELOPMENT 1 May 30 87 ME va 9 2 CT ds 4 2 CLOT On 16 A 2 II o 7 34 14 DEVELOPMENT 1 007 3051 007 3199 5205 3314 5205 3316 5205 3317 01 5001 01 7033 007 3391 007 3256 15 1026 007 3271 15 1024 15 1025 007 3251 007 3290 5054 0536 5205 3374 007 3223 007 3221 5205 3421 007 3286 01 1017 007 3281 5403 2048 15 1039 007 3388 15 1030 01 3093 15 1040 007 3351 007 3350 1 2005 007 3176 007 3341 15 1028 0314 0060W 0314 0080W 0344 00600 0622 0060 0720 0030 0720 0040 0720 0050 0720 0070 0720 0060 0802 5085 0802 5086 0951 4008W Development Unit Toner Supply Unit Gear 20 Upper Shaft Lower Shaft Gear 14 Gear Toner Cartridge Drive Cartridge Drive Bracket Toner Hopper Pipe Cover Seal Toner Shutter Toner Shutter Seal Toner Hopper Entrance Seal Toner Hopper Pipe Toner Hopper Pipe Toner Hopper Pipe Cover
64. 019 6358 00 1082 AA00 1087 AA00 1091 019 8600 019 8601 019 8602 019 8603 019 8604 019 8605 019 8610 Misfeed Large Decal Misfeed Small Decal Adding Toner Decal Misfeed rp Decal Fusing Cover Decal Paper Load Decal Handle Decal Reset Decal Misfeed Decal Paper Feed Lever Decal SW ON Decal SW OFF Operating Instructions English Operating Instructions German Operating Instructions French Operating Instructions Italian Operating Instructions Spanish Operating Instructions 5 Languages Installation Procedure Q ty Per Assembly Index No Part No Description Nov 15 87 Q ty Per Assembly PARIS INDEX Nov 15 87 EX A019 1270 Right Cover Door Grip A019 6358 Decal Misfeed A019 1271 Grip Spring A019 6358 Decal Misfeed A019 1272 Grip Cover A019 8600 Operating Instructions English A019 1275 Right Cover Rear Upper A019 8601 Operating Instructions German A019 1276 Right Cover Front Upper A019 8602 Operating Instructions French A019 1280 Upper Left Cover A019 8603 Operating Instructions Italian A019 1281 Left Cover Option A019 8604 Operating Instructions Spanish A019 1282 Left Cover Front Upper A019 8605 Operating Instructions 5 Languages A019 1283 Left Hinge Ass y A019 8610 Installation Procedure A019 1285 Right Hinge A019 1286 Pin Hinge A019 1298 Left Inner Cover A019 1301 Rig
65. 0594 0060W 0720 0050 0720 0060 0951 4008W 0965 4008W 0971 3006 1105 0005 1106 0430 Philips Pan Head Screw M3x6 Philips Pan Head Screw M3x12 Philips Pan Head Screw M4x5 Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x8 Philips Pan Head Screw M4x20 Tapping Screw With Flat Washer M4x8 Tapping Screw M4x8 Hexagon Bolt M4x6 Retaining Ring M5 Retaining Ring M6 Philips Screw With Flat Washer M4x8 Tapping Screw With Flat Washer M4x8 Philips Polycarbonate Screw M3x6 Nylon Clip 3N Bushing 13mm Q ty Per Assembly 39 06 0045 2015 007 3870 007 3867 5215 2119 AD02 3015 5219 9060 007 3875 AD02 2022 008 2090 240 0004 5216 5245 5446 3944 007 3877 15 1073 15 1074 007 3927 007 5231 007 3941 AD02 1010 007 3934 14 0057 007 4750 007 3932 06 3020 007 5214 007 3883 Tension Cleaner Spring Cleaner ldler Pulley Tension Bracket Wire Cleaner Paper Guide T amp S Corona T amp S Corona Guide Plate T amp S Corona Casing Plastic Ring 3x6x1mm 10pcs set Sensor Feeler Separation Corona Front End Block S Support Cleaner Sensor Cleaner Sensor Harness Photointerrupter IL G 3P S3T2 E Spring Charge Wire T amp S Corona Casing Seal 3x5x30 Seal 3x4x122 Transport Duct Transfer Safety Switch Transport Switch Bracket T amp S Corona Receptacle Transport Lock Lever Transp
66. 06 3023 5446 3619 A007 3614 08 2006 5413 3903 A007 3642 06 3024 5418 2116 AA14 3034 AD02 2019 A007 3572 007 3561 5442 3593 AA15 1078 AA15 1079 AA15 2005 06 3025 5442 2108 AD02 2018 AA14 3032 A007 3655 AA14 3031 007 3551 AA14 3029 5203 4244 A007 3685 1 7027 01 1011 5447 2681 008 3612 007 3631 5418 2859 Description Cleaning Unit Bias Roller Blade Seal Upper Casing Upper Casing Cleaning Unit Cleaning Blade Cleaner Seal 12x10x318 Cleaning Blade Spring Toner Receiving Pipe Spring Brush Bias Roller Bushing Bias Roller Pin Transfer Guide Plate Pressure Arm Cleaning Blade Toner Receiving Spring Spacer Guard Pin Separator Shaft Rear Cover PCC End Block Cleaning Brush Joint Rear Side Plate Cleaning Seal Cleaning Balde Shaft Rubber Seal Cleaning Seal Blade Rear Side Seal Cleaning Rear Terminal Spring Spring Corona Wire Rear End Block PCC Positioning Stud End Block Cleaning Grounding Plate Rear Position Pin Front Side Plate Cleaning Blade Swing Pin Bushing 4x8x6mm Gear Support Bracket Cleaning Gear 34 21 Gear 14T Snap Ring Rear Pick off Guide Plate Cleaning Blade Holder Spring Regist Roller Front Q ty Per Assembly me D e ae Q ty Per 45 Part No AB01 1010 5446 3707 007 3604 15 2006
67. 1 8W 5 Resistor 12KOHM 1 8W 5 63 Index No 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 1100 1094 1101 0328 1102 1567 1102 2986 1103 1390 1103 1725 1103 1732 1103 1733 1103 1736 1103 3020 1103 3025 1104 0271 1204 1482 1401 0298 1401 0391 1401 0395 1401 0826 1401 0832 1402 0476 1402 0688 1402 0690 1402 0734 1407 1306 1407 1309 1407 1310 1407 1311 1407 1317 1407 1335 1407 1813 1407 1882 1407 2054 1407 2055 1407 2073 1407 2187 1407 2218 1610 0075 1610 0077 1610 0079 1610 0083 1610 0085 1610 0086 1610 0089 1610 0091 1610 0099 1610 0107 1610 0108 1610 0110 1610 0113 1611 4151 1611 4181 1611 4820 1622 1003 1622 1202 1622 5231 1622 8661 30 87 4 Connector Pin Contact Connector 2P Receptacle 14P Pin Header 6P Connector 3P Connector 10P Connector 11P Connector 14P Connector 20P Connector 50P LSI Socket 28P Dip Switch Transistor 2SC2712YTE85L Transistor Array PU4310 60V3A Transistor 25C2883 Diode 155181 Diode DSA1A1 Diode 188184 Diode 6 8V 1W Diode RD39P Diode RD6 2 HD74LS00FP HD74LS04FP IC HD74LS08FP IC HD74LS32FP IC HD74LS138FP IC RF5G02 005 IC SN74LS11NS SN74LS373NS IC TD62308F IC TD62304F Microprocessor MPD78C10GF IC SN74LS07NS SNT4LSO6NS Qty
68. 104 104 he b d be em 15 He Ch 106 119 106 CN 122 v 105 104 104 106 118 115 74 112 30 87 34 HARNESS 007 5456 Harness Qty Assembly 75 Index No 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 Part No 1100 0864 1100 0916 1100 1170 1100 1171 1100 1172 1100 1241 1100 1247 1100 1253 1100 1264 1100 1341 1100 1345 1102 0782 1102 0946 1102 0983 1102 1401 1102 1402 1102 1403 1102 1404 1102 1515 1102 1516 1102 1518 1102 1532 1102 1544 1102 1778 1102 1815 1102 2099 Description Housing AWG14 20 Pin Mate N Lock Fastening Receptacle Fastening Receptacle Fastening Receptacle Socket Mate N Lock Terminal Pin Mate N Lock Fastening Receptacle Pin Contact Pin Contact Connector 4P Housing 3P Connector 2P Receptacle Housing 1P Receptacle Housing 1P Receptacle Housing Receptacle Housing Connector 2P Connector 3P Connector 6P Connector 2P Connector 3P Connector 4P Connector 3P Connector 12P May 30 87 Qty Assembly 30 87 LENS HOUSING HARNESS 35 e E i u 07 76 39 Index No LENS HOUSING HARNESS Lens Housing Harness A007 5216 Qty Per As
69. 1103 0659 Connector 11 PARTS INDEX em A418 1139 A418 1140 A418 1141 A418 1142 A418 1144 A418 1145 A418 1146 A418 1147 A418 1148 A418 1153 A418 1154 A418 1158 A418 1159 A418 1160 A418 1180 A418 1230 A418 1231 A418 1232 A418 1234 A418 1235 A418 1236 A418 1251 A418 1252 A418 1253 A418 1254 A418 1255 A418 1260 A418 1261 A418 1262 A418 1270 A418 1290 A418 1295 A418 1300 A418 1303 A418 1801 Left Frame Exit Guide Plate Motor Bracket Front Side Plate Exit Drive Brake Switch Bracket Collar M6 Rubber Bushing M6 Seal M10 x 1 Belt Tightener Spring Flip Scale Grip Plate Spacer M6 5 x 1 Spacer M4 5 x 1 DF Harness Bracket Original Exit Guide DF Cover Left Supporter Right Supporter Display Panel Display Board Bracket Glip Cover Original Table Guide Original Table Cover Front Original Guide Rear Original Guide Original Table Extender Cork Pad Front Table Bracket Rear Table Bracket Right Hinge Left Hinge Lift Switch Actuator Plate Interface Harness Bracket DF Fixing Plate Decal Misfeed Removal May 30 87 418 2517 418 2527 418 3117 418 3127 418 4002 418 5603 418 5611 418 5611 418 5621 418 5804 418 5811 418 5811 418 5821 418 8611 418 8616 Original Feed Table LT LDG Original Feed Table A3 A4 Flip Scale LT LDG Flip Scale A3 A4 Decal Dip Switch IC MBM2764 30 DF Main Board DF Main Board Dis
70. 12 1987 Pa 0 8 Reverse Side Original f Turn off the copier main switch and set DIP SW 101 A on the DF main PCB as follows ON 101 3 4 OFF 101 1 2 9 Turn on the copier main switch and set the test chart the feed in table facing up with the leading edge to the right h Press switch 101 B on the DF main PCB twice Press Start key to make copy then press switch 102 to feed out the test chart j Adjust the DF registration against the platen reference mode by using VR 102 D the DF main PCB PM gt Turn VR 102 clockwise lt DF Turn 102 counterclockwise k Continue to repeat steps 4 4 until you achieve the same registration as in step b 5 6 16 17 12 1987 92 alle eae rye Turn off the copier main switch and all the switches of the DIP SW 101 A on the DF main PCB Reinstall all covers NOTE When reinstall the DF cover make that the belt holders B do not ride on the ribs C of the DF cover Turn on the copier main switch and check the operation of the DF and copier system Fill out the New Equipment Condition Report 5 7 12 1987 REPLACEMENT AND ADJUSTMENT 1 DF Belt Drive Motor Speed Adjustment DIP 101 SWIO VRIO3 VRIO2 VRIOI NOTE This adjustment should be done when
71. 1620 107 1102 1910 Connector 2P 108 1102 1924 Connector 2P 109 1102 2098 Connector 12P 110 1100 1253 Pin Mate N Lock 111 1102 1859 Connector 93 44 MAIN CONTROL HARNESS AND DC MOTOR HARNESS May 30 87 103 104 103 105 94 44 MAIN CONTROL HARNESS AND DC MOTOR HARNESS 30 87 T Q ty Per Index oe Q ty Per Part No Description Assembly A007 5217 Main Contorl Harness AZ40 0003 DC Motor Harness 1100 1259 Socket Mate N Lock 1102 1092 Connector 1100 1328 Contact 1102 1952 Connector 2P 1102 1953 1102 1967 Connector 6P 95 45 CLEANER SENSOR HARNESS GATE SOLENOID HARNESS May 30 87 IA I 103 11 CNI CN2 102 104 45 CLEANER SENSOR HARNESS AND SOLENOID HARNESS May 30 87 Part No Description Q ty Per Index Part No Description Q ty Per Assembly No Assembly 240 0004 Cleaner Sensor Harness 1100 1327 Contact A007 5264 Gate Solenoid Harness 1100 1329 Socket Contact 1102 1911 Connector 3P 1102 1983 Socket Housing 3P 1100 1159 Socket Mate N Lock 1100 1253 Pin Mate N Lock 1102 1396 Connector 2P 1102 1398 Connector 2P 1102 1861 Connector 4P 97 46 DUPLEX ENTRANCE HARNESS AND TONER END SENSOR HARNESS May 30 87 CN2 103 103 102 O gt INN NA 46 DUP
72. 1987 Drum Current Adjustment Preparation NOTE The drum current varies with environmental conditions such as humidity and atmospheric pressure The drum current should be checked and adjusted only when the corona power pack is replaced or the copy image is of specification This is because each corona unit is adjusted to a range of environments in the factory CAUTION Make sure that the main switch is turned off when you change the range on the digital multimeter otherwise it may be damaged Make sure that the main switch is turned off when you touch the drum shoe Turn off the main switch and remove the following parts Drum cover Charge corona unit T S corona unit cover T S corona unit T S corona paper guide Drum stay Pre quenching corona unit Cleaning unit Development unit Drum flange Drum cover it with the protective sleeve Drum guide A Hear cover V V V V V V v V 3 59 12 1987 0 2 Clean all corona units including the corona wires 3 Disconnect the connector A on the main motor to inhibit the drum shaft from rotating during adjustment 4 Plug a switching PCB B into CN3 of the TC SC power pack PCB C Confirm that the DIP switches face toward the paper feed control PCB 5 Install the drum shoe and adapter on the drum shaft with the lip to the rear Route the shoe lead wire out through the development unit opening 6 Connect
73. 2 screws leave connectors inserted Then remove the 16P white connector C from the power supply unit Pull out the transport handle D and remove the exit roller cover E 2 screws Then remove the power supply unit F Be careful not to damage any connectors 3 66 SECTION 4 ELECTRICAL DATA gt G N CONTENTS Main PCB Schematic 4 1 Optics Schematic 2 4 2 Paper Feed PCB Schematic 4 3 Timer PCB Schematic AALALA EEEE 4 4 Timing Chart PER 4 5 Sorter PCB 4 6 ARDF PCB Schematic 4 7 Large Capacity Tray Schematic 1 000 sheets 4 8 Large Capacity Tray Schematic 2 500 4 9 15 Bin Sorter Schematic 4 10 15 Bin Sorter Timing Chart 4 11 8 115V 220 240 CNA409 1 M Large Capacity Tray Schematic 1 000 sheets 115V N 115V 27 eS 1 102 104 741500 1062503 741508 74 510 0103 25 101 4 558 100 CN 2 CN409 3 CN409 4 Size 2 3 Sue 25 2 Size 2 4 Size 2 3 Dora
74. 2657 5443 2660 5443 2713 5446 2824 5446 2824 5446 6365 5447 2681 5875 1540 5875 5501 5875 5510 5886 3114 5894 2163 5894 2171 5894 2174 5894 2176 5894 2181 5894 2183 5894 2186 5894 2229 5894 2229 5894 2264 5894 2293 5894 2412 Bushing 8nm Bushing 6 x 10 x 6 mm Bushing 6 x 10 x 6 mm Nut Plate Micro Switch Feed Clutch Spring Photointerrupter L Type Spring Anchor Spring Detent Arm Knob Screw Step Screw Stepped Screw M4 Stepped Screw M4 Gear 28Z Spacer 6 x 22 x 0 5 mm Wave Washer Screw Duplex Guide Plate Screw Duplex Guide Plate Spring Discharge Roller Snap Ring Shaft Floating Roller Sensor Pad Shoulder Screw M5 Roller Cover Center Roller Original Feed Roller Timing Spring Detent Arm Upper Separation Roller Lower Separation Roller Separation Roller Pulley Solenoid Pin Solenoid Pin Collar Spring Original Stopper Roller May 30 87 xm Ex 5894 2413 5894 2747 5918 1556 5918 2101 5918 2102 5918 2103 5918 2105 5918 2106 5918 2108 5918 2150 5918 2155 5918 2156 5918 2158 5918 2159 5918 2163 5918 2164 5918 2168 5918 2170 5918 2172 5918 2210 5918 2215 5918 2220 5918 2223 5918 2224 5918 2225 5918 2226 5918 2230 5918 2250 5918 2252 5918 2260 5918 2270 5918 2275 5918 2285 5918 2289 5918 2295 Relay Roller Shaft Mylar Original Guide Belt Stay Separation Roller Shaft Adjusting Plate Eccentric Cam Shaft Eccentric Cam One W
75. 2754 A007 2754 A007 2756 A007 2756 A007 2757 A007 2757 A007 2758 A007 2758 A007 2759 A007 2759 A007 2781 A007 2782 A007 2783 A007 2793 A007 2794 A007 2796 A007 2797 A007 2800 A007 2802 A007 2802 A007 2803 A007 2803 A007 2805 A007 2843 A007 2844 A007 2848 A007 2850 A007 2850 A007 2853 A007 2857 A007 2861 A007 2864 A007 2867 A007 2873 A007 2874 Bottom Plate Lever Bottom Plate Lever Bushing Volume Sensor Shaft Bushing Volume Sensor Shaft Sector Gear Bushing Sector Gear Bushing Volume Sensor Arm Volume Sensor Arm Sector Gear Sector Gear Paper Dust Scraper Bracket Paper Dust Scraper Paper Dust Scraper Cover Manual Feed Table Manual Feed Cover Front Side Fence Manual Feed Table Rear Side Fence Manual Feed Table Manual Feed Table Support Decal Manual Feed Table Decal Manual Feed Table Manual Feed Table Holder Manual Feed Table Holder Manual Feed Sensor Bracket Release Knob Bottom Plate Release Lever Bottom Plate Cushion Release Lever Release Arm Bottom Plate Release Arm Bottom Plate Link Plate Release Lever Actuator Bottom Plate Release Link Plate Release Arm Release Arm Lever Link Plate Release Arm Lever Front Side Guide Cassette Holder Rear Side Guide Cassette Holder e Page and A007 2877 A007 2878 A007 2880 A007 2883 A007 2885 A007 2893 A007 2894 A007 2894 A007 2894 A007 2896 A007 2901 A007 2903 A007 2909 A007 2910 A007 2922 A007
76. 30 87 CLEANING UNIT AND TONER COLLECTION 20 46 20 CLEANING UNIT AND TONER COLLECTION Index M Q ty Per May 30 87 Index Q ty Per cO 0 co A007 3707 A007 3710 06 3031 5205 3964 007 3784 5413 1812 007 3702 007 3780 15 1075 007 3770 5215 5304 007 3762 007 3783 2002 007 3751 15 1076 5433 3785 007 3715 007 3781 007 3782 Pressure Lever Lever Cleaning Blade Pick off Solenoid Pipe Toner Collection Receiver Spring Drum Return Arm Blade Solenoid Bracket Toner Collection Bracket Seal Toner Collection Leaf Spring Toner Collection Tank Toner Overflow Sensor Sensor Holder Toner Collection Receiver Toner Collection Tank Cap Large Toner Collection Tank Seal Toner Collection Tank Spring Blade Solenoid Right Bracket Toner Collection Left Bracket Toner Collection 47 0313 0060W 0314 0080W 0434 0080W 0720 0040E 0965 3006W Philips Pan Head Screw M3x6 Philips Pan Head Screw M4x8 Tapping Screw M4x8 Retaining Ring M4 Tapping Screw With Flat Washer M3x6 21 FUSING UNIT 1 197 E 5 IE 4 Pr P Tr LZ R 1 25 jg 22 RM UL 2 a 1 ILLE E ne rd py QR Te ACO PE PE 4 ue KC Me N AZ RN AR
77. 3651 A420 3653 A420 3654 A420 3655 Right Guide Plate Transport Upper Drive Relay Roller Upper Relay Roller Gear 38T Transport Bracket Spring Magnetic Clutch Stopper Idle Gear Spring Front Transport Bracket Rear Transport Bracket Inner Cover Front Side Fence Front Inner Cover Front Side Fence Rear Inner Cover Rear Side Fence Pulley 19T Pulley 19T Base Plate Slide Rail Paper Bank Bank Table Guide Connector Cover Bracket Connector Bracket Sealed Plate Bracket Connector Sealed Plate Connector Angle Safety Switch Bracket Safety Switch Joint Safety Switch Cover Clamp Bracket Harness Guard Bracket Guide Holder Bracket Paper Bank Door Left Table Cover Rear Cover Paper Bank Caster Bracket Guide Bracket Paper Bank Positioning Bracket Frame Rail 31 Parts No A420 3658 A420 3670 A420 3675 A420 3693 A420 3694 A420 3695 A420 3696 A420 3698 A420 3699 A420 4110 A420 4113 A420 4114 A420 4115 A420 4232 A420 4242 A420 4252 A420 4252 A420 5270 A420 5270 A420 5273 A420 5273 A420 5273 A420 5274 A420 5274 A420 5274 A420 5275 A420 5275 A420 5275 A420 5276 A420 5276 A420 5276 Description Paper Bank Cushion Paper Bank Small Cover Paper Bank Front Cover Grip Guide Grip Paper Feed Table Grip Guide Shaft Grip Stopper Front Table Hinge Magnet Catch Ass y Transport Knob Bracket Gear 26 Knob Shaft Transport Roller Knob Decal E1 Decal E2 Decal E
78. 4 screws and install the relay roller drive assembly 2 screws Reinstall the right inner cover and the knob Check the operation of the cassette bank and the copier system Fill out the New Equipment Condition Report 9 3 10 TROUBLESHOOTING 5 Service Call Conditions 10 1 12 1987 SERVICE CALL CONDITIONS Code 11 Exposure Lamp Malfunction Definition Lights if the lamp filament breaks or if the lamp turns on during stand by Observation When the main switch is turned on call service code 11 is displayed Points to Check If the lamp is lit during the stand by mode check CN103 5 on the main PCB If it is not lit during copy cycle check CN501 6 on the ac drive board Check the exposure lamp Code 12 Lamp Relay Open Definition Lights if the lamp stays on longer than 15 seconds during copy Observation The lamp remains lit when the scanner returns to the home position Points to Check Check CN102 A20 and 101 24 on the main PCB Code 21 Scanner Home Position Not On Definition Code 21 lights at power up if the home position sensor 15 not actuated 2 000 pulses after the scanner motor starts rotating Observation At power up the scanner is out of home position Points to Check Check that the scanner is working properly If it is working check CN305 3 on the optics board If it is not working properly check the
79. 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 A007 4179 5215 5250 5203 4146 A007 4178 5215 4116 5215 4117 AE03 0002 5215 4121 AE02 0001 A007 4281 A007 4287 A007 4288 AA06 6047 AA14 0073 A007 4221 5447 2769 A007 4285 A007 4284 A007 4286 A007 4282 A007 4283 Upper Entrance Guide Plate Fusing Thermistor Thermistor Spring Thermistor Mounting Frame Oil Blade Holder Oil Blade Bearing 10 26 8 Spring Oil Blade Pressure Roller Lower Entrnace Guide Plate Fusing Fusing Entrance Fusing Entrnace Cover Fusing Entrance Spring Fusing Entrnace Shaft Oil Pan Stepped Screw Slider Leaf Spring Fusing Entrance Slider Slider Knob Lever Right Fusing Right Fusing Rail Bracket May 30 87 Part No Description Q ty ssembly 30 87 OPERATION PANEL 23 52 23 cO Ob FP OPERATION PANEL Part No 007 1491 007 1492 007 1473 007 1471 007 1472 007 1313 007 1311 007 1312 007 1310 007 1294 007 6194 007 1531 007 5728 007 5729 007 5730 007 5731 008 5626 008 5627 008 5629 008 5630 008 5631 008 5632 008 5633 008 5634 008 5635 008 5636 008 5637 008 5638 008 5639 008 5640 008 5641 008 5642 008 5643 008 5644 008 5645 Description Operation Panel Ass y Operation Panel Ass y A3 A4 Instruction Card Cove
80. 4th 5th mirror drive pulley rotates counterclockwise so that the notch is under the home sensor and the pulley does not move when the main switch is turned on Points to Check Check if the 4th 5th mirror assembly is moving properly If it is moving properly check CN305 12 on the optics board Otherwise check the 4th 5th mirror section optics board and mirror drive motor motor Check if the H P sensor is shorted Code 28 4th 5th Mirror Sensor Not Off Definition Lights when the 4th 5th mirror home position sensor remains actuated for 1 83 seconds after the mirror motor turns on Observations 1 At power up the 4th 5th mirror drive rotates counterclockwise the home position sensor If the main switch is turned off and on the mirror motor emits noise and the 4th 5th mirror stays at the home position 2 Reduction or enlargement can be selected However when full size is selected the drive pulley overshoots the home sensor or does not turn counterclockwise at all Points to Check Confirm that the second scanner moves properly If it moves correctly check 305 12 on the optics board Otherwise check the 4th 5th mirror section optics board and mirror drive motor Check if the H P sensor circuit is open 10 4 12 1987 20 Definition Lights when the output frequency from the encoder is not detected for 490 milliseconds after the scanner motor is e
81. 58942293 Spring Original Stopper 59182102 Adjusting Plate 59182106 One Way Bearing Lever 59182250 Sensor Actuator 59182172 Rear Release Lever 58942181 Upper Separation Roller 59182225 Front Feed in Guide 54472681 Snap Ring 59182220 Pick up Roller Shaft 58942171 Original Feed Roller 59182223 Pulley 241 58942174 Timing Belt 50530447 Bushing 6 10 6 59182224 Feed Roller Shaft 58942186 Separation Roller Pulley 50530223 Bushing 8mm 59182215 Pick up Roller Bracket 58942163 Center Roller 59182375 Pick up Control Shaft 59182226 Rear Feed in Guide 59185501 Stopper Solenoid 59185515 Pick up Solenoid 59182371 Pick up Lever 58942176 Spring Detent Arm 54462824 Screw Duplex Guide Plate 59182373 Stopper Bracket 58942229 Solenoid Pin 59182370 Pick up Solenoid Bracket 59182163 Clutch Spring A4181159 Spacer M4 5 X1 59182150 Feed in Stopper A4193355 Right Frame 59182260 Feed in Sensor Feeler 59182252 Right Stay 58942264 Collar 59182101 Separation Roller Shaft 58942183 Lower Separation Roller 59182103 Eccentric Cam Shaft 54132298 Stepped Screw M4 54032049 Spring Anchor A4112531 Knob Cap 59182210 Collar 6mm 59182170 Front Release Lever 59182108 Adjusting Plate 52012832 Feed Clutch Spring 59182610 Lower Feed in Guide 59182624 Seal 12 x 17 x 0 7 mm 59182615 Spring Plate 59182616 Middle Spring Plate 54131875 Knob Screw 59182621 En trance Gui de 58755501 Sensor Pad 59182623 Paper Gui
82. 8 1 2 x 11 Copies 111 Reduction Copies 112 Enlarged Copies 114 Originals Copied 115 Originals Copied Using DF 120 Total Service Calls 121 Service Call Breakdown fed from the cassette bank unit Displays the total number of sheets fed from the LCT Displays the total number of A3 or 11 x 17 copies Displays the total number of A4 or 8 1 2 x 11 copies Displays the total number of reduction Copies Displays the total number of enlarged Copies Displays the total number of originals Copied Displays the total number of originals copied using the DF Displays the total number times that the service call indicator has turned on Displays the total number of each service call using and keys 12 June 1987 Comments Setting 130 Paper Jams Displays the total number of paper jams 131 Feed Jams Displays the total number of entrance area paper jams 132 Fuser jams Displays the total number of jams at the fusing unit 133 Inverter jam Displays total number of jams at the inverter unit 134 Duplex Jams Displays the total number of jams in the duplex area 135 Duplex misfeed Displays total number of misfeed from duplex selection 136 Exit Jams Displays the total number of jams in the exit area 137 Cassette bank Displays the total Jams number of paper bank jams 138 Sorter Jams Displays the total number of sorter jams 139 DF Jams D
83. A007 4843 A007 4846 A007 4847 A007 4849 A007 4851 A007 4854 A007 4865 A007 4866 A007 4868 A007 4870 A007 4871 A007 4900 A007 4914 A007 4915 A007 4919 A007 4920 A007 4921 A007 4927 A007 4930 A007 4934 A007 4942 A007 4950 A007 4955 A007 4960 A007 4965 A007 4967 A007 4970 A007 4972 A007 4973 A007 4976 A007 4978 A007 4979 A007 4980 A007 4986 A007 4990 Enteance Actuator Sensor Cover Toner Catch Pan Seal 5x20x20 Bottom Frame Duplex Feed Duplex Separation Arm Separation Drive Shaft Pick up Solenoid Bracket Solenoid Guide Roller Pick up Solenid Cover Solenoid Bracket Duplex Solenoid Bracket Transport Chamber Idler Roller Tension Lever Fork Gate Cover Front Side Frame Fork Gate Rear Side Frame Fork Gate Entrance Guide Plate Fork Gate Exit Guide Plate Fork Gate Fork Guide Roller Guide Plate Fork Gate First Gate Arm Second Gate Arm Third Gate Arm Junction Gate Shaft Arm Left Solenoid Gate Fork Gate Lever Fork Gate Actuator Release Lever Fork Gate Fork Gate Solenoid Bracket Micro Switch Lever Fork Gate Solenoid Fork Gate Setting Plate Bracket Fork Gate Stopper Duplex Tray T Page and A007 5005 A007 5006 A007 5007 A007 5101 A007 5101 A007 5103 A007 5105 A007 5180 A007 5180 A007 5182 A007 5190 A007 5190 A007 5204 A007 5204 A007 5205 A007 5205 A007 5214 A007 5214 A007 5215 A007 5215 A007 5216 A007 5216 A007 5216 A007 5217 A007 5217 A007 5217 A007 52
84. A420 2527 A420 2528 A420 2530 A420 2535 A420 2535 A420 2561 A420 2562 A420 2563 A420 2563 A420 2565 A420 2611 A420 2620 A420 2631 A420 2635 A420 2636 A420 2641 A420 2641 A420 2710 A420 2720 A420 2726 A420 2731 A420 2732 A420 2735 A420 2741 A420 2742 A420 2743 Description Paper Sensor Feeler Shield Plate Paper Sensor LED Sensor Bracket Lower Feeler Bracket Print Board Bracket Transport Shaft Transport Shaft Tention Arm Pulley 15T 18T Motor Bracket Timing Belt 184XL Idler Bracket ldler 5mm ldler 5mm Capacitor Bracket Magnetci Clutch Stopper Rubber Magnetic Clutch Stopper Rubber Magnetic Clutch Stopper Motor Stay Paper Bank Grip Release Lever Bracket Knob Lock Lever Release Lever Bracket Release Lever Shaft Tention Arm Spring Tention Arm Spring Front Side Fence Transport Rear Side Fence Transport Rear Side Fence Cap Transport Left Guide Plate Transport Transport Sensor Bracket Feeler Bracket Paper Sensor Feeler Feeler Shaft Paper Sensor Upper Shutter Paper Sensor May 30 87 Page and Index No Page and A420 2751 A420 2755 A420 2756 A420 2761 A420 2762 A420 2766 A420 2767 A420 2770 A420 2780 A420 2810 A420 2820 A420 2830 A420 2925 A420 2925 A420 3210 A420 3215 A420 3222 A420 3226 A420 3227 A420 3230 A420 3233 A420 3234 A420 3240 A420 3243 A420 3244 A420 3246 A420 3247 A420 3250 A420 3625 A420 3635 A420 3645 A420
85. A455 6211 Rear Cover A455 6251 Rear Cover Bracket A455 6311 Upper Cover 22 e Page and 08 0040 14 8017 01 1031 01 1032 03 0029 03 0030 02 0067 AWO2 0013 010 5740 411 2531 411 2531 438 7101 438 7101 438 7102 438 7102 455 7311 5053 0447 5304 1608 5409 1238 5418 1813 5424 4142 5840 2416 5840 2416 5895 1131 5895 2141 5895 2153 5895 2161 5895 2163 5895 2165 5895 2255 5895 2256 5895 2511 5895 2524 5895 3211 5895 3221 Bushing 4 Stud 28mm Gear 64T Gear 17T Pulley 20 Pulley 17T Entrance Rollers Inlet Sensor DC Motor Knob Cap Knob Cap Guide Plate Decal Guide Plate Decal Guide Plate Decal Guide Plate Decal Decal DIP SW Bushing 6mm Bushing 6mm Rotary Catch Stepped Screw M4 Bushing Cleaning Roller Bushing Pinch Roller Bushing Pinch Roller Sensor Bracket Upper Spring Turn Feed Roller Lower Exit Roller Lever Transport Guide Plate Arm Transport Guide Plate Washer 6x12 Upper Turn Guide Turn Guide Shaft Standard Bin Bracket Interrupt Bin Bracket Exit Drive Roller Driven Roller Bracket 23 5895 3225 5895 3238 5895 3251 5895 3261 5895 3262 5895 3263 5895 5813 5895 5821 5895 6101 5895 6103 5895 6151 5895 6152 5895 6155 5895 6161 5895 6171 5895 7111 5910 5630 5937 5604 6769 1127 6769 1128 6769 2133 6769 2135 6769 2155 6769 2252 6769 2257 6769 2261 6769 2272 6769 22
86. AA15 0012 Shielding Mylar 30x30 AA15 0013 Light Shielding Mylar Front Left AA15 0014 Light Shielding Mylar Center AA15 0015 Light Shielding Mylar Lens AA15 1020 Seal 2x16x20 AA15 1021 Seal 3x7x55 AA15 1022 Anti Static Brush Development Unit AA15 1023 Seal 8x8x278 AA15 1024 Seal Toner Hopper Entrance AA15 1025 Seal Toner Hopper Pipe AA15 1026 Seal Toner Shutter AA15 1027 Seal 3x16x57 AA15 1028 Seal 3x28x308 AA15 1029 Seal 2x15x308 AA15 1030 Seal 2x11x75 AA15 1030 Seal 2x11x75 AA15 1031 Seal Toner Hopper AA15 1033 Seal 4x12x211 AA15 1034 Seal 2x3x53 AA15 1035 Seal 2x3x45 AA15 1036 Seal 2x16x53 AA15 1037 Seal 2x16x45 AA15 1038 Seal 4x16x210 AA15 1039 Seal 2x51x60 AA15 1040 Seal 3 72 172 AA15 1041 2 50 58 AA15 1042 3 5 142 15 1044 3 8 40 AA15 1045 Seal 3x5x41 AA15 1046 Seal 2x2x5 AA15 1047 Seal 2x5x10 AA15 1048 Seal 2x5x28 125 30 87 C Page and Gear 15T Gear 15T Gear 15T Gear 25T Gear 25T Gear 27T Gear 17T Gear 19T Gear Gear 16T Gear 36T Gear 20T Gear 20T Gear 18T Gear 21T Gear 21T Gear 27T Gear 18T Gear 18T Gear 18T Gear 23T Gear Gear 30T Helical Gear 29T Gear Gear 17T Gear 39 Gear 24T Worm Gear Gear 47T Gear 18T Gear 19T Gear 14T Drive Gear 18T 30T Gear amp Pulley 27T 36T NC
87. C2 112 quss me ro 0473 CNAGA 149 N R 114 NAGA 110 NATA 111 199 Utd 11 9404 119 1414 111 mss 10 BET DIE 0476 111 CN457 104 D457 110 M67 110 6458 101 0458 10 D468 110 0459 110 0469 10 D460 0470 2 30 87 6 PRINT BOARD PAPER BANK Mas 35 87 Q ty Per Part No Description Assembly Q ty Per Part No Description Assembly A420 5270 Print Board Paper Bank 1102 2113 Connector 2P 1103 1730 8P 1103 1731 Connector 9P 1103 1732 Connector 10 1103 1734 Connector 12 1103 1735 Connector 13 1103 1736 Connector 14 1103 1749 Connector 13P 1208 1028 Solid State Relay 1401 0825 Diode 155176 1402 0423 Diode 555000 1604 1382 Capacitor 10uF 50V 1606 0998 Capacitor 0 01uF 50V 15 May 30 87 HARNESS LAYOUT 7 16 7 HARNESS LAYOUT Part No A420 5273 A420 5276 A420 5274 A420 5275 Description Vertical Transport Harness Front Paper Bank Harness Main Paper Bank Harness Rear Paper Bank Harness Qty Per Assembly 17 May 30 87 8 VERTICAL TRANSPORT HARNESS 103 Mi 3 106 106 14 115 8 Index No VER
88. CO C2 CO lt x CO O UC gt E gt ca lt x gt C gt lt L D O gt lt C oo DD co od gt lt gt lt gt c lt gt cc c ce T ret lt UD l lt gt f N a gt gt gt c lt gt lt gt gt e e rc gt aa 4 uw C C gt C lt gt c an c2 gt lt lt lt gt lt gt gt cC lt gt DO Te y y w rst ort red 4 1 4 r et v p paq DD vi 2 lt gt ve CN H SO DO lt gt lt gt gt gt gt c gt gt gt H or C2 4 art rt mc me c gt gt ww 5 c 10 4 CONTROL BOARD Description Qty Per Assembly A912 5103 Tray Contri Board 11 1103 1247 1103 1729 1103 1730 1103 1739 1103 1743 1103 1757 1208 1047 1400 0072 1400 0135 1401 0825 1407 0520 1407 0622 1407 0981 1407 2028 1408 0124 1408 0412 1604 1363 1604 1366 1604 1378 1606 1336 1606 1458 1611 4101V 1611 4102
89. DC Harness 1100 0277 Fastening Receptacle 1102 1916 8P 1100 1172 Fastening Receptacle 1100 1240 Socket Mate N Lock 1100 1249 Receptacle Terminal 1100 1327 Contact 1102 0796 Connecting Sleeve 3 0mm 220V 1102 1404 Receptacle Housing 1102 1514 Connector 1P 1102 1620 Connector 1102 1621 Receptacle Housing 3P 1102 1623 Receptacle Housing 7P 1102 1915 Connector 7P 19 30 87 LOADING PAPER 1 2 CAUTION THIS UNIT HAS MORE THAN ONE POWER SUPPLY CORD DISCONNECT TWO POWER SUPPLY Attention This machine 15 set for CORDS BEFORE SERVICING TO 220V 50Hz AVOID ELECTRICAL SHOCK Achtung Dieses Ger t ist auf Fo Feb 220V 5O0Hz eingestellt ACHTUNG VOR ENTFERNEN DER RUCKWAND ALLE NETZSTECKER ZIEHEN 20 9 DECAL 30 87 Qty Per Description 912 2582 Paper Size 5897 1282 Instruction A912 2594 Increase Size A912 2595 Decrease Size 5403 4335 Terminal 115V 5447 4980 Terminal 220 5446 8905 English French 115V 5446 8906 English German 220V 5442 1372 Power Source 220 1 ID co 21 30 87 m Page and P Page and Nylon Clamp Stay Leaf Spring Safety Switch Bracket Main DC Harness Left Cover Main DC Harness Operation Board Mounting Bracket Tray DC Harness Upper Actuator Lever Tray DC Harness Lower A
90. DO D A ERU SEN MS 6 3 Multiple Language Decal 220 240V only qo ___ _ __ ___ 5 Envelope NECR ISV Only redene NSG 9 1 12 1987 2 Installation Procedure Remove the external strips of tape A Remove the right cover 4 screws and the left cover 2 screws then remove the right and left retainers B 4 screws each and the front and rear retainers C 1 screw each from the paper feed unit Pull the drawer D all the way out and remove the strips of tape E Dock the copier to the cassette bank so that the pins of the copier F are inserted into the positioning holes G of the cassette bank Then secure the copier to the cassette bank 4 screws CAUTION Be careful not to crush the copier harness and the copier cassette bank 9 2 10 12 1987 Remove copier rear cover 2 screws and toner collection bottle Connect the 14P connector C of the cassette bank to CN413 on the paper feed control board D of the copier Connect the free con nectors of the cassette bank to the free connectors of the copier Red 2P E Red 8P F White 10P G Remove the knob H from the relay roller drive assembly 1 screw Remove the support straps 1 1 screws each the copier front cover 2 knob screws Hemove the right inner cover J
91. Duplex Feed Duplex Paper Actuator Duplex Feed Roller Feed Drive Belt Gear Bushing 8x16x5mm Entrance Actuator Roller Axle Plate Entrance Actuator Plate Feed Roller Arm Feed Roller Arm Shaft Feed Roller Pulley 25T Bushing 6x12x4mm Bushing 6x10x7mm Shoulder Screw M3 Stud Screw M3 Snap Ring Cushion Duplex Frame Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Tapping Screw M4x6 Tapping Screw M4x8 Hexagon Headless Set Screw M4x6 Spring Pin 3x10mm Spring Pin 3x18mm Retaining Ring M2 5 Retaining Ring M4 Retaining Ring M5 Retaining Ring M6 Ball Bearing 6 13 5 Spacer A007 4847 A007 4792 AX11 0006 A007 4865 A007 4868 5919 2303 A007 4866 06 0056 AX20 0020 A007 4826 1 3089 06 3030 A007 4709 A007 4710 AA13 2025 5206 2651 1 3086 A007 4828 AX10 0005 A007 4870 A007 4871 A007 4705 Seal 5x20x20 Connector Bracket Duplex Pick up Solenoid Pick up Solenoid Bracket Pick up Solenid Cover Actuator Shaft Solenoid Guide Roller Pressure Spring Transport Magnetic Clutch Duplex Feed Duplex Feed Arm Gear Duplex Spring Push Lock Push Lock Bracket Spacer 1x8x12mm Ball Bearing 8x20x13mm Gear Positioning Solenoid Lever Duplex Positioning Solenoid Solenoid Bracket Duplex Solenoid Bracket Rear Frame Duplex Feed May 30 E QW Fer Per No
92. HAr 3 LA KLE 2 a bu PP we T M em A 9 S ao nese FE P p 22 7 LAE 39 s NN Z q Ww fh 105 38 AN L 09 215 or P P d u N ANER 746 15 cO DEVELOPMENT 2 007 3198 15 1060 AD03 0001 AA15 1059 A007 3162 5215 3162 007 3194 AA15 1022 A007 3191 AA15 1063 A007 3082 15 1056 007 3141 AA15 1057 5205 3103 5215 3167 A007 3128 ADOS 7001 003 6001 15 1061 15 1062 5215 3180 08 4003 ADOS 1020 1 3091 007 3135 08 0010 15 1046 15 1052 15 1051 15 1048 15 1047 5219 3326 8002 007 3062 0313 0050W 0314 0080W 0314 0100W 0314 0200W 0434 0100W 0720 0025 0720 0050 0720 0060 0727 0050 0805 3410 Description Development Unit Guide Seal 3x16x310 Doctor Blade Seal 2x8x310 Seal Doctor Blade 1 Side Seal Doctor Blade Guide Plate Anti Static Brush Anti Static Brush Development Unit Entrance Seal Retainer Seal 2x5x55 Seal Plate Upper Side Plate Seal 3x27x39 Front Upper Side Plate Separator Seal Rear Bushing 6mm Gear 25 Adjusting Plate Magnet Angle Development Anger Back Spill Plate Seal 6x11x5 Seal 3x10x6 5 Seal Ring Holder Development Roller Bearing Development Roller Gear 39 Idle Gear 177 Bushing 6mm Seal 2x2x5 Lower Side Pl
93. Head Screw 0314 0100W Philips Pan Head Screw 0314 0100W Philips Pan Head Screw 0315 0080W Philips Pan Head Screw 0434 0060W Tapping Screw M4x6 0434 0060W Tapping Screw M4x6 0434 0080W Tapping Screw M4x8 0555 0050E Hexagon Headless Set Screw 5 5 0555 0050E Hexagon Headless Set Screw 5 5 0594 0120W Hexagon Bolt M4x12 0594 0220W Hexagon Bolt M4x22 0704 0040C Toothed Washer M4 0704 0040C Toothed Washer M4 0720 0030E Retaining Ring 0720 0040E Retaining Ring M4 0720 0040E Retaining Ring M4 0720 0060E Retaining Ring M6 0720 0060E Retaining Ring M6 0802 5094 Tapping Screw M4x8 0807 3045 Washer 0807 5009 Washer 8 1x14x0 1mm 0807 7071 Flat Washer M11 0930 0400 Parallel Key 0951 3005 Philips Screw With Flat Washer M3x5 0964 4008W Screw With Flat Washer M4x8 1005 0016 String 1005 0740 Ravel FCC 1100 0277 Fastening Receptacle 26 un Page and 1100 0277 1100 0796 1100 0885 1100 1172 1100 1172 1100 1172 1100 1238 1100 1239 1100 1239 1100 1240 1100 1241 1100 1241 1100 1247 1100 1247 1100 1249 1100 1249 1100 1253 1100 1327 1100 1327 1101 0359 1102 0796 1102 0895 1102 1404 1102 1404 1102 1404 1102 1506 1102 1507 1102 1507 1102 1514 1102 1514 1102 1514 1102 1516 1102 1516 1102 1620 1102 1621 Fastening Receptacle Receptacle Housing Fastening Receptacle Fastening Receptacle Fastening Receptacle Fastening Receptacle Pin Mate N Lock Pin Mat
94. Left Motor Harness Ti 33 DC HARNESS 30 87 9 112 136 142 CNIS 17 120 45 CNIG CN3 I WC Duplex aL m 55 AN O 118 CN57 113 ch ch Duplex only 117 133 149 54 54 CNS6 45 b 113 A N3 CNS3 113 135 135 123 129 CN37 ix 108 13 140 m 132 Duplex only 55 CN38 CN36 106 113 04 126 29 140 LI 127 CN39 A magn ENE Ke Dupiex Ti 10 HT Wr 8 09 isp ye 138 iS 48 144 Dupiex only 129 126 56 13 mer 137 CN27 120 Duplex only 5 113 CN30 113 Duplex only only es les Duplex only Duplex only S ng SS I2 P NE CER 120 157 e 14i na gr Hs e TID 135 121 PITT VY vos 151 ges 72 33 HARNESS iibi A007 5240 1100 0350 1100 0844 1100 0853 1100 1153 1100 1155 1100 1159 1100 1172 1100 1200 1100 1239 1100 1240 1100 1241 1100 1247 1100 1259 1100 1264 1100 1300 1100 1301 1100 1327 1100 1348 1102 0185 1102 1089 1102 1091 1102 1093 1102 1178 1102 1286 DC Harness Closed Terminal Socket Mate N Lock Closed Terminal Terminal Contact Socket Mate N Lock Fastening Receptacle Terminal Pin Mate N Lock Socket Mate
95. M5x12 0434 0060W Screw M4x6 0434 0080W Tapping Screw M4x8 0575 0050E Headless Set Screw 5 5 0700 0060B Washer 6mm 0720 0060E Retaining Ring M6 0801 1185 Philips Truss Head Screw M4x8 0802 5094 Tapping Screw M4x8 1105 0016 Nylon Clip 4N 0700 0080E Washer 8mm 30 87 TRAY SECTION 2 240416 AK 15 12 M T ne 109 8 8 12 0 2 N c C 421 2530 421 2525 421 2535 421 2554 421 2531 421 2548 403 1239 421 2543 912 2582 421 2540 403 1238 5446 2620 05 0006 A403 1145 2005 5053 0419 421 2553 421 2550 1204 1280 403 1166 403 1172 403 1171 403 1174 403 1103 421 2501 421 2505 14 0027 000 2824 403 1183 06 0028 421 2545 403 1186 421 2510 403 1143 421 2508 TRAY SECTION Description Front Guide Couple Bracket Paper Size Stay Side Post Grip Front Guide Side Post Grip Left Lift Rod Friction Rad B Decal Paper Size Tray Bottom Plate Right Lift Rod Idler Pulley 20 Drive Wire Rear Wire Tightener Rack Drive Shaft Pulley Bushing 10mm Long 7mm Size Post Rack Spring Plate Size Post Rack Push Switch Safety Switch Bracket Top Actuator Lever Safety Switch Actuator Bottom Actuator Lever Harness Cover Tray Bottom Plate
96. Magnet Catch Ass y Positioning Lug Toner Supply Toner Supply Bracket Toner Supply Cover Seal Bottle Release Lever Bottle Release Lever Gear 15 Toner Shutter Rack Bushing 4mm Seal 2x51x60 Rack Guide Bracket Seal 2x11x75 Worm Gear Seal 3x72x172 Front Side Plate Toner Tank Front Side Plate Ass y Toner Tank Filter Bracket Development Unit Development Filter Upper Hopper Case Ass y Seal 3x28x308 Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x8 Philips Truss Head Screw M4x6 Spring Pin 2 Retaining Ring Retaining Ring M4 Retaining Ring M5 Retaining Ring M7 Retaining Ring M6 Tapping Screw M4x8 Tapping Screw 4 10 Philips Screw With Flat Washer M4x8 Index a Qty Per Part No Description Assembly 35 Part No AA15 1038 A007 3342 AA15 1034 AA15 1035 AA15 1036 AA15 1037 003 9001 007 3311 ADO3 3001 007 3321 007 3322 007 3395 15 1033 15 1029 007 3360 15 1031 007 3361 15 1041 AA13 2025 5203 1136 01 3071 007 3380 5442 3233 007 3376 01 3102 01 7032 1 2024 15 1023 007 3195 007 3343 5205 3373 Description Seal 4x16x210 Upper Hopper Case Seal 2x3x53 Seal 2x3x45 Seal 2x16x53 Seal 2x16x45 Toner Agitator Seal Toner Supply Shaft Toner Supply Shaft Lower Hopper Case Ass y Lower Hopper Case Toner Hopper Casing Sheet Seal 4x12
97. N Lock Socket Mate N Lock Terminal Socket Mate N Lock Fastening Receptacle Fastening Receptacle Fastening Receptacle Contact Pin Contact Connector 4P Connector 3P Connector 6P Connector Connector 5P Connector 73 1102 3168 1102 1396 1102 1397 1102 1404 1102 1412 1102 1413 1102 1418 1102 1419 1102 1420 1102 1422 1102 1423 1102 1509 1102 1515 1102 1518 1102 1520 1102 1714 1102 1775 1102 1878 1102 1910 1102 1911 1102 1912 1102 1914 1102 1916 1102 1918 1102 1919 1102 1922 1102 1924 1102 1930 1102 1938 1102 3168 1102 3173 1103 0657 1103 0662 1103 1622 1402 0423 Receptacle 32P Connector 2P Connector 2P Receptacle Housing Receptacle Housing 2P Connector 4P Connector 8P Connector 2P Connector 2P Housing 6P Black Housing 3P Black Connector 4P Connector 2P Connector 6P Connector Connector 6P Connector 8P Connector 3P Connector 2P Connector 3P Connector 4P Connector 6P Connector 8P Connector Connector Connector Connector 2P Connector 6P Connector 2P Receptacle 32P Contact Connector 50P Connector 20P Connector 14P Diode S5500G May 30 87 Index ipti FR Part No Description Assembly 34 HARNESS 106 106 Jio us 93 110 108 En UT 11 124 1 n 126 8 54 104 104 118 117 l 4 PE gt 21 im 104 104 14 4 5 116 g tt K E 7 7 m 7 n g 106
98. OPERA for the SP access procedure Mode No Factory Comments Setting 28 Sort Priority Sort Mode is automatically 0 Normal Sorter and DF must selected when more than 1 be installed on the original is set on the DF machine table and the entered copy quantity is from 2 to 15 71 Sorter Finisher Enables sorter or finisher Midi sorter Operation operation 15 bin sorter Finisher 76 Sorter Bin Stops copying at the stack 0 limit Limit 50 sheet bin Capacity and sort mode bin capacity 1 Limit when using sort limit mode Indicates the maximum entry number 40 on the guidance display when Limit 40 sheet bin using stack mode as well when using stack as in sort mode mode 12 14 51530 Location of Unit 3 1 4 2 Transport Section 6 3 Electrical Component 8 4 Main Control Board 10 5 DC Control 12 6 Main Harness 14 7 Interface Harness 16 8 Decal and 18 Parts 2 Erin ee 21 1 EXTERIOR 3 ELECTRICAL 2 TRANSPORT SECTION Jan 15 88 1 EXTERIOR 1 EXTERIOR 15 88 455 6
99. Per Assembly Description 15KOHM 1 8W 5 18 1 8W 5 22KOHM 1 8W 5 1 8W 5 47 1 8W 5 56 1 8W 5 100 1 8W 5 120KOHM 1 8W 5 270KOHM 1 8W 5 111KOHM 1 8W 5 1 2MOHM 1 8W 5 1 8KOHM 1 8W 5 Resistor 3 3MOHM 1 8W 5 Resistor 150 1 4W 5 Resistor 1800HM 1 4W 5 Resistor 82 1 4W 5 Resistor 100KOHM 1 4W 1 Resistor 2 1 4W 1 Resistor 25 1 4W 1 Resistor 8 6 1 4W 1 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor 29 OPTICS BOARD 30 87 IC ZENER DIODE TRANSISTOR OSCILLATOR CONNECTOR RESISTOR sywpo INDEX SYMBOL INDEX INDEX inoex INDEX swor INDEX INDEX M w wo wo X M PD EE 10301 123 10310 120 70301 115 0301 113 0301 112 05301 127 CN301 102 R301 145 311 138 10302 123 16311 116 20302 115 0302 113 0302 111 05302 128 CN302 105 R302 145 R2 140 1C303 121 1C312 126 0803 113 0303 111
100. Purpose To check if ADS controls development bias voltage properly Target Darker original should increase the development bias voltage during ADS operation ADS Voltage Checking Measure Set SP 57 How ADS voltage is displayed on the guidance display V1 Also the number which is the actual ADS voltage divided by the reference ADS voltage fixed by SP 56 is displayed Development Bias Voltage Checking Measure 59 How Actual bias voltage is displayed on the guidance display 1 Also the ID sensor pattern development bias is displayed 1 Set the ADS reference voltage SP 56 2 Adjust the ADS voltage if necessary 3 Place three sheets of A3 LDG white paper on the exposure glass and set SP 57 Then press the Enter key and the Start key 4 Write down the V1 amp K reading and set the SP 59 First set ADS mode 5 Repeat steps 3 through 5 using any original but white paper on the exposure glass and confirm that V1 amp K SP 57 and V1 SP 59 all change SP 57 decrease SP 59 increase 3 49 12 1987 9 OW OL Sensor Voltage Adjustment When Every call Purpose To maintain correct APS mode operation Target OW and OL sensor voltages are from 2 6 to 3 1 volts Voltage Checking Measure Set SP 58 How OW sensor voltage Vw and the OL sensor voltage VL are displayed on the guidance display Voltage Adjustmen Measur
101. Receptacle Receptacle Receptacle Receptacle Receptacle Pin Mate N Lock Pin Mate N Lock Pin Mate N Lock Pin Mate N Lock Socket Mate N Lock 19 105 39 114 41 114 53 106 85 101 93 101 73 101 73 102 73 103 83 101 75 101 83 102 75 102 81 101 67 101 63 101 65 101 67 102 67 103 73 104 73 105 101 101 73 106 97 105 75 103 75 104 73 107 75 105 89 101 73 108 83 103 89 102 73 109 83 104 73 110 139 1100 1241 1100 1241 1100 1241 1100 1247 1100 1247 1100 1247 1100 1247 1100 1249 1100 1249 1100 1249 1100 1249 1100 1249 1100 1249 1100 1249 1100 1249 1100 1253 1100 1253 1100 1253 1100 1253 1100 1253 1100 1253 1100 1253 1100 1253 1100 1253 1100 1253 1100 1253 1100 1259 1100 1259 1100 1259 1100 1259 1100 1264 1100 1264 1100 1264 1100 1300 1100 1301 Socket Mate N Lock Socket Mate N Lock Socket Mate N Lock Terminal Terminal Terminal Terminal Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Pin Mate N Lock Pin Mate N Lock Pin Mate N Lock Pin Mate N Lock Pin Mate N Lock Pin Mate N Lock Pin Mate N Lock Pin Mate N Lock Pin Mate N Lock Pin Pin Mate N Lock Mate N Lock Socket Mate N Lock Socket Mate N Lock Socket Mate N Lock Socket Mate N Lock Fastening Receptacle Fastening Receptacle Fastening Receptacle
102. SENSOR HARNESS AND HOME SENSOR HARNESS May 30 87 INdex Q ty Per Index Q ty Per 1100 1249 Receptacle Terminal A007 5254 Transport Sensor Harness 2 A007 5261 Home Sensor Harness 1 1102 1786 Connector 3P 1100 1249 Receptacle Terminal 1100 1253 Pin Mate N Lock 1102 1620 Connector 3P 1102 1814 Connector 3P 103 49 SPECIAL TOOL Pm R gt o 2 77 3 JA ia SPECIAL TOOL 5442 9101 5442 9102 5442 9106 5420 9504 5420 9505 5420 9507 5420 9508 5420 9550 5442 9103 5420 9516 5447 9078 5205 9601 5205 9111 5205 9101 5206 9600 Setting Powder Light Shielding Bag Drum Shoe Thermo Meter HLC60 E Probe HLC60 E Digital Multimeter BECKMAN RMS3030 Delux Test Lead Accessory Kit Silicone Oil Launa Oil Test Chart OS A3 10pcs set Heat Resisting Grease MT 78 Switching Board Omega Clamp Gap Gauge Sensor Checker May 30 87 Q ty Per Assembly 50 DECAL AND DOCUMENT 30 87 DECAL AND DOCUMENT 50 EE EE EE FEE SE SEE GREER PEPE EEE EE r EE EEE aa EE aA A ames m J a m O N T T NE x L co yr qm E Ed 71 ie EN RK eM IN x E ql 2 Q TN gt CN heten x c
103. SYMBOL R197 ic R204 185 12 181 R221 n NO R243 161 wx wm Fer LAR v 9 m 165 165 16 R244 162 1 NO SYMBOL a SE ai 165 165 162 8253 260 15 16 p 23 165 R245 ae 165 R261 16 169 5 65 RAT 13 5 69 R270 por Ro 19 25 na 166 R z 166 26 179 R235 v oum 19 1 EEE HHH 1 163 d m R265 idis 165 R281 165 162 el an EIE oe CITO 267 16 274 R283 1 NO IN 162 169 AGA 167 R275 9 85 R29 1 DEX 106 EAE E s x 2 i IE mele 18 MT 16 1 1 300 22 163 165 8285 5 9 65 30 1 DEX 165 m 15 2 ds qs 302 165 R 1480 m i b 15 R295 Mi on 180 REIS C103 192 Cll i D EE i 1 pe R312 177 NO 209 sac iid 20 152 is E E 7 mn TARS aaa 152 165 vm 165 5 166 21 169 1 EMG E Ee 4 16 82 EE 3 NS Br E P ae 152 122 EUR 30 ds R3 6 8322 169 51 EE 1
104. Screw With Screw With Screw With Screw With Screw With Screw With Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flange Screw M4x5 Flange Screw M4x8 Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer Flat Washer May 30 87 Collar 6 5 20 6 13 1 Au Page and Tapping Screw With Flat Washer M4x12 Philips Polycarbonate Screw Philips Polycarbonate Screw M3x6 0965 4012W 0971 3006A 0971 3006A 0971 4010A 1100 0082 1100 0086 1100 0350 1100 0844 1100 0853 1100 0863 1100 0864 1100 0864 1100 0916 1100 1089 1100 1091 1100 1094 1100 1094 1100 1095 1100 1096 1100 1153 1100 1155 1100 1159 1100 1159 1100 1159 Polycarbonate Screw M4x10 Solid Strand Solid Strand Closed Terminal Socket Mate N Lock Closed Terminal Stud Pin Housing AWG14 20 Housing AWG14 20 Pin Mate N Lock Socket Mate N Lock EI Connector 3P Connector 4P Connector 9P Connector Connector Terminal Contact Socket Mate N Lock Socket Mate N Lock Socket Mate N Lock 1100 1170 1100 1171 1100 1172 1100 1172 1100 1172 1100 1200 1100 1238 1100 1238 1100 1239 1100 1239 1100 1240 Fastening Fastening Fastening Fastening Fastening Terminal
105. Solenoid Pin 5918 3092 Belt Unit Holder B 5918 2325 Stopper Lever 5918 3370 Roller 5918 2385 Harness Bracket Ass y 409 1142 Turn Roller Shaft 5918 2349 Feed in Motor Ass y DC24V 1 5936 2542 Turn Pulley 5918 5516 Release Solenoid 1 5936 2541 Rubber Belt Pulley 5918 2372 Stopper Lever 409 1162 Collar Inverter Solenoid A409 1154 Bracket Inverter Gate Solenoid 5918 3536 Exit Roller A409 1153 Spring Inverter Guide Plate I A409 1152 Inverter Gate Nu A Inde Per Index Q ty Per A409 1149 Guide Plate Inverter 0313 0060W Philips Pan Head Screw x 6 A409 1145 Idle Roller 0742 3905 Bal Bearing 5 x 13 x 4 mm 5918 3562 Antistatic Brush 0632 01002 Pin 10 5413 1882 Step Screw 0741 3505 Ball Bearing 5 x 10 x 4 mm 409 1147 Idle Roller Arm 0314 0040W Philips Pan Head Screw M4 x 4 5446 6365 Spring Discharge Roller 0720 0030 Retaining Ring 5446 2824 Screw Duplex Guide Plate 1 0720 0050E Retaining Ring 5 418 1139 Left Frame 0720 0040E Retaining Ring M4 5053 0447 Bushing 6 x 10 x 6 mm 1105 0087 Clamp 5918 3585 Upper Exit Roller 0741 3506 Ball Bearing 6 x 12 x 4 mm 5918 5722 Photosensor 0720 0070W Retaining Ring M7 418 1148 Tightener 1 0805 3291 Bearing 8 x 16 x 5 mm 5918 2318 Gear 19 0314 0060W Philips Pan Head Screw M4 x 6 A409 1138 Exit Roller Bracket 0574 0040E Hexagon Headless Set Screw
106. Stopper Separation Pressure Spring Duplex Spring Cleaning Blade Relay Roller Spring Spring Oil Pump Actuator Connector Shotter Spring Spring Fork Gate Actuator Transport Spring Transport Spring Tension Spring Transport Lever Spring Fusing Entrance Spring Bushing 6mm Bushing 3x6x6mm Bushing 5x7x16 Supporter Drive Roller Bushing 8x16x5mm Bushing 6x12x4mm Bushing 4x7x5mm Bushing Bushing Bias Roller Bushing 6x18x5mm Holder Development Roller Bearing Charge Corona Feeler Anti static Brush Fork Gate Anti static Brush Fork Gate 4 124 May 30 87 mM Page and AA12 0003 AA13 0006 AA13 2020 AA13 2024 AA13 2024 AA13 2024 AA13 2024 AA13 2025 AA13 2025 AA13 2025 AA13 2025 AA13 2025 AA13 2025 AA14 0044 AA14 0044 AA14 0045 AA14 0045 AA14 0046 AA14 0047 AA14 0049 AA14 0053 AA14 0054 AA14 0057 AA14 0063 AA14 0073 AA14 3029 AA14 3030 AA14 3031 AA14 3032 AA14 3033 AA14 3034 AA14 3035 AA14 3047 AA14 5027 AA14 5029 Anti Static Brush Duplex Idle Pulley Spacer 8 5x20x0 5mm Spacer 1x6x10mm Spacer 1 1 Spacer 1x6x10mm Spacer 1x6x10mm Spacer 1x8x12mm Spacer 1x8x12mm Spacer 1x8x12mm Spacer 1x8x12mm Spacer 1x8x12mm Spacer 1x8x12mm Pressure Arm Shaft Pressure Arm Shaft Pick up Shaft Pick up Shaft Paper Feed Shaft Upper Paper Feed Shaft Lower Inverter Pressure Shaft Shaft Bottom Plate Release Drum Support S
107. Switch Replacement 7 6 2 Paper Size Sensor Replacement 7 8 Tray Wire Replacement 1 4 2 000000000000 00000 7 9 4 Paper Volume Cord Replacement 8 7 12 5 Side Registration JAdIUSLTIGHE ass 7 14 12 1987 INSTALLATION 1 Accessory Check Check the quantity and condition of the accessories in the box according to the following list Bot a MA T2 2 Bol 3 NOT Clamp a uScrew 5 Multiple Language Decal 220 240V Only eee Mec 7 Envelop 115 only 12 1987 2 Installation Procedure NOTE LCT can only be installed with the system table or the cassette bank 1 Remove the three strips of tape A 2 Open the side cover B and remove two strips of tape C on the top cover 3 Open the top cover D and remove the strip of tape E securing the stopper bar F 4 Turn off the main switch of the copier and unplug the power supply cord 5 Remove the first and the second cassettes from the copier 7 2 12 1987 Remove the rear cover 2 screws and remove the toner collection bottle B Remove the handle C on the bottom right side of the copier 2 stud screws then remove the s
108. Truss Head Screw M4x8 AA14 8017 Stud 28mm 0314 0050W Philips Pan Head Screw 4 5 On O W gt 2 TRANSPORT SECTION Jan 15 788 43 2 TRANSPORT SECTION Jan 15 88 A455 4531 A455 5430 6769 5631 5895 1131 6769 2257 5895 2256 6769 2252 6769 2272 5895 2255 6769 2155 5895 2511 0029 6769 3111 5895 2153 6769 2261 455 2711 6769 2284 5895 2141 5304 1608 455 5301 5910 5630 6769 2312 5895 5821 6769 2272 5895 2524 0770 0322 6769 4161 6769 4166 6769 4168 0030 455 4111 5840 2416 455 2311 455 2211 A411 2531 Front Bracket Sorter Cover SW Sensor Bracket Upper Guide Plate Turn Guide Shaft Upper Turn Guide Antiatatic Brush Upper Turn Guide Exit Roller First Bin Standard Bin Bracket Pulley 20 Bin Gate Lower Exit Roller Lower Turn Guide Turn Gate Shaft Turn Gate Spring Turn Feed Roller Bushing 6mm Sensor Harness Lower Sensor Board Lower Support Bracket Lower Sensor Cover Antistatic Brush Interrupt Bin Bracket Rubber Foot Tightener Timing Belt Tension Pulley Timing Belt Stud Tension Pulley Pulley 17T Pulley 10T Bushing Pinch Roller Relay Guide Plate Upper Transport Guide Plate Knob Cap A438 7102 1204 1211 1204 1321 5895 6155 A455 2111 A455 4611 A455 4615 A455 2411 AW02 0013 AF02 0067 6769 2133 6769 213
109. Turn on the main switch and adjust the corona current by turning VR DC D on the PCC power pack Wait 30 seconds for the current stabilize 7 Remove the drum shoe and reassemble 8 Check copy quality 3 64 12 1987 Pre Quenching Corona Optimum Adjusting Value DC 17 0 2 0 uA Disconnect the connector of the cleaning bias roller at the power pack as the on timing of the cleaning bias roller and the pre quenching corona are the same Reinstall the PQC unit and position the drum shoe so that the axis of the current sensing plate A is aligned with the PQC wire B Select the 200 uA range of the digital multimeter Turn on the DIP switch on the switching PCB corresponding to on TC SC power pack PCB to turn on The silk screen printed on the TC SC power pack PCB is correct Adjust the corona current by turning on the PQC CB power pack Wait 30 seconds for the current to stabilize Remove the drum shoe and reassemble Check copy quality 3 65 12 1987 OTHERS 1 Power Supply Unit Removal 79 N S N mr G X A S S Turn off the main switch Open the front cover and remove the left inner cover 4 screws Then disconnect the 2P white connector A from the power supply unit Remove the rear cover 2 screws and the main board B
110. Upper Pick off Bracket Cushion Lower Pick off Bracket Rear Inner Cover Rear Side Fence Rear Side Fence Paper Bank Front Side Fence Paper Bank Solenoid Bracket Pressure Pick up Lever Pick up Solenoid Bracket Lift Sensor Bracket LED Sensor Type T Pick up Solenoid Pressure Solenoid Lever Stepped Screw Pick up Lever Spring Release Lever Bracket Release Lever Shaft Release Lever Bracket Knob Lock Lever Tention Arm Spring Inner Cover Front Side Fence Front Inner Cover Front Side Fence Idler 5mm Bushing 5x11x5mm Idler Bracket Motor Bracket Pulley 15T 18T Paper Feed Motor Motor Stay Paper Bank Grip Peper Bank Base Capacitor Bracket Decal Decal Qty Per Assembly Part No 00 1061 0314 0060W 0314 0080W 0314 0100W 0315 0080W 0434 0080W 0555 0050 0623 0100 0707 40508 0720 0040 0720 0050 0802 5094 0965 4010W 1606 1587 30 87 Description Decal E4 Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x8 Philips Pan Head Screw M4x10 Philips Pan Head Screw M5x8 Tapping Screw M4x8 Hexagon Headless Set Screw M5x5 Spring Pin 3x10mm Bushing 4x5mm Retaining Ring M4 Retaining Ring M5 Tapping Screw M4x8 Tapping Screw With Flat Washer M4x10 Capacitor 8uF 220V Qty Per Assembly 30 87 4 PAPER FEED SECTION LT _ 2900 7 gt Se EP GT
111. Washer 5 1100 1159 Socket Mate N Lock 34 aw Page and 1100 1172 1100 1239 1100 1241 1100 1249 1100 1249 1100 1249 1100 1264 1100 1327 1100 1327 1100 1327 1100 1327 1100 1328 1100 1328 1100 1340 1100 1342 1100 1343 1100 1345 1102 0946 1102 1326 1102 1326 1102 1396 1102 1402 1102 1516 1102 1524 1102 1620 1102 1620 1102 1623 1102 1623 1102 1786 1102 1786 1102 1786 1102 1916 1102 1917 1102 1918 1102 1920 Fastening Receptacle Pin Mate N Lock Socket Mate N Lock Receptacle Terminal Receptacle Terminal Receptacle Terminal Fastening Receptacle Contact Contact Contact Contact Contact Contact Contact Contact Pin Contact Pin Contact Housing 3P Connector 3P Connector 3P Connector 2P Receptacle Housing 1P Connector 3P Connector 2P RED Connector 3P Connector 3P Receptacle Housing 7P Receptacle Housing 7P Connector 3P Connector 3P Connector 3P Connector 8P Connector 9P Connector Connector 35 1102 1921 1102 1922 1102 1922 1102 1935 1102 1964 1102 1969 1102 1970 1102 1974 1102 2113 1102 2481 1102 2481 1102 2482 1103 1730 1103 1731 1103 1732 1103 1734 1103 1735 1103 1736 1103 1749 1105 0016 1105 0016 1204 1280 1208 1028 1401 0825 1402 0423 1604 1382 1606 0998 1606 1587 Connector 13P Connector 14P Connector 14P Connector Connector 2P Connector Connector 2P Connector 8P Connector 2P Connector Conn
112. appear in the copy counter Press Start to activate SW 801 3 4 5 must be set See DIP SW tables DIP SW 801 3 4 5 must be set See DIP SW tables Copier automatically shifts to another cassette holding same size paper when paper runs out 18 19 10 Priority 20 Feed Station Priority 21 APS Priority 22 SADF Shut Off Time 23 Free Size 24 RDH ARDF priority 25 Staple limit 26 Shift stack 27 Side erase 28 Sort Priority Function Data Turns beeper ON or OFF Selects the priority of image density control when the main switch is turned on Selects feed station priority at power on Selects APS or manual Selects shut off time for SADF mode Enables originals of various sizes to be fed from the same stack Selects RDH or ARDF Sets staple limit at 35 copies Shift stack mode is automatically selected when no staple Decreases side erase margins about 5mm each Sort Mode is auto matically selected when more than 1 original is set on the DF table and the entered copy quantity is greater than 2 and less than 20 12 June 1987 Factory Comments Setting 0 Possible in SADF Mode Only if RDH ARDF is installed Finisher only Finisher only First LEDs inside the paper boundaries turn on Sorter and DF must be installed on the machine 12 1987 Function
113. careful not to nick or scratch the development roller sleeve which is made of aluminum Always make sure that there are no splits in the upper brush seal Splits in the upper brush will cause toner scattering 2 22 6 1 7 1 8 1 9 12 1987 When development unit is out of copier always place sheet of paper under it to prevent any small pieces of metal staples clips E rings etc from being attracted to the development roller and getting inside the unit Transfer and Separation Corona Do not loosen the paint locked screws holding the entrance mylar guide of the transfer and separation corona unit Cleaning Unit Do not damage the cleaning blade edge Clean the blade with soft clean cloth Do not touch the cleaning brush with oily hands which impair the cleaning function Before pulling out the cleaning unit place sheet of paper under it to catch toner falling from the entrance mylar seal Before adjusting the cleaning blade pressure check all other possible Causes Pre transfer amp Quenching Unit Clean the lamp filters with clean damp cloth Fusing When removing the fusing unit keep it in an up right position so that the silicone oil does not spill After replacement of the oil blade oil supply pad and hot roller prime with silicone oil to the top of the oil blade Be careful not to damage the edge of the hot roller strippers or their tens
114. one and a half turns 4 Run the wire over WP1 WP2 WP3 and WP4 in turn while also placing the lift rod s ends in the braces 5 nsert the bead B red into a slot of the drive pulley 6 Loop the wire around the drive pulley as shown two and a half turns 7 Hang the wire on the tension pulley 7 10 12 1987 eq i Motor Shaft gt SLA b CP VEM Drive Shaft 3 Drive pin LL gt P fri Bracket NT Sel Sa 3 Drive Pin gt Move the rods up and down manually to ensure that the drive wire does not overlap on the pulley Tighten the wire via the tension 1 screw Reassemble 7 11 12 1987 4 Paper Volume Cord Replacement Paper Size Sensor Bracket Front Guide Post LE NOTE Harness gt gt 1 Unplug the tray and remove the rear cover 4 screws 2 Remove the transformer assembly with the tray main board 1 screw 5 connectors and 1 nylon clamp 3 Remove the drive motor assembly with the paper volume detection assembly 2 screws and 2 connectors 4 Remove the drive motor worm gear 1 Allen screw 5 Remove the washer and the paper volume cord pulley 1 screw 6 Rotate the drive shaft so that the slot is vertical then secure the shaft with tape 7 nsert the both
115. switch OFF Turn on DIP SW 801 7 and 8 on the operation board Turn on DIP SW 100 8 on the main board 2 3 4 Turn the main switch on 5 Select SP 99 and press 1 key on the key then press the Enter key to perform memory clear function 6 Turn the main switch OFF and reset DIP switches to the OFF position then turn the main ON to resume copier operation 2 9 12 1987 4 Service Program Mode Table Mode No Function Factory Setting Comments 5 Exposure Lamp OFF Free Run 6 Jam Detection 7 Corona wire cleaner function 8 Input Check 10 Drum Condi tioning 11 All Indicators ON 12 Language LT version only 13 Language A4 version only 15 Auto Reset Time 16 Count Up Down 17 Auto cassette shift Free run with expo sure lamp OFF Copies are made without jam detec tion CC TC cleaner motors operation Displays the input from sensors Used to condition a new drum Turns on all the in dicators on the oper ation panel Selects desired lang uage French or English Selects language Japanese English French German Italian and Spanish Selects auto reset of 1 or 3 minutes Selects count up or count down Selects auto cassette shift mode 2 10 No is displayed when 0 is selected The motor starts when Enter key is pressed Stops after 1 cycle For data see the input check table 100 will
116. the DF main board is replaced ADJUSTMENT STANDARD 2 600 30 rpm 1 2 Turn off the main switch Remove the DF cover 4 screws 2 collars Lower the DF unit Turn on DIP SW 101 1 2 and 4 Turn on the main switch gt The belt drive motor will start turning and left two digits of the motor speed will be displayed in the original counter gt Press SW 101 on the DF main board to display the second two digits of the motor speed 5 8 12 1987 Example Motor speed 2 612 rpm When SW 101 is not pressed 26 is displayed When SW 101 is pressed 12 is displayed 6 Adjust the motor speed to 2 600 30 rpm by turning VR103 on the DF main board 7 Turn off the main switch return DIP SW 101 to the normal position and reassemble All switches are off 5 9 SECTION 6 SORTER 5 Installation 15 ACCESSOLY Cheek 6 1 AGE 6 2 Replacement and Adjustment 1 Bin Drive Belt Replacement 6 5 2 Bin Drive Motor Replacement 6 7 3e REPPE 6 8 4 Exit Roller Drive Motor Replacement _ 6 9 5 Lower Exit Roller Unit Replacement and Exit Sensor Replacement 1 21 6 10 12 1987 INSTALLATION 1 Accessory Check Check the quantity and condition of the accessories in the box
117. top install the other bins B as shown NOTE Make sure that the bins lock in place when they are installed 20 Peel off the panel cover at the left end of the operation panel 21 Install the sorter stack key top D copier accessory and stick down the sorter stack key cover E copier accessory 22 Set SP 71 2 to enable the sorter refer to the copier installation procedure for SP accessing 23 Check the sorter s operation 12 6 1 88 REPLAGEMENT AND ADJUSTMENT 1 10 H F G Turn off the main switch Remove the all bins SORTER REMOVAL Remove rear cover of the copier 4 screws Open the sorter cover and remove the upper cover A of the sorter 3 screws Remove the front B and rear covers C of the sorter 6 screws Remove the copier main board shielding plate 2 screws Disconnect the sorter harness from CN 108 D on the copier main board Swing the main board to left 2 screws and disconnect the red 2P F and the white 4P connector G Remove the ground wire H from the copier 1 screw Loosen the screws front and rear one each securing the fixing brackets I and slide the brackets down Remove the sorter from the copier 12 7 1 88 2 INLET SENSOR REPLACEMENT PME LK 1 Turn off the main switch 2 Remove the sorter from the copier
118. y A4 Cassette Ass y MR Rear Platen Cover Front Platen Cover Flex Hinge Platen Cover Platen Cover Pad Platen Cover Sheet 10 Sheets set Rubber Magnet Mounting Bracket Platen Cover Stud Platen Cover Mounting Platen Cover Hinge Ass y Pin 4x115mm Magnet Plate Platen Base Right Spring Platen Cover Left Spring Platen Cover Balancer Spring Arm Holder Slide Supporter Cassette Cover DLT Cassette Cover LT Rear Side Fence DLT Rear Side Fence Decal Paper Level Front Side Fence DLT Front Side Fence Bottom Plate Bottom Plate Small Friction Pad B Rear Fence 19 A007 2955 A007 2950 00 2003 00 2004 AA00 2005 00 2006 00 2007 AA00 2008 AA00 2009 5205 2971 5205 2979 5205 2996 5205 2997 5205 2960 5205 2962 5205 2964 5215 2847 0414 0102W 0802 5131 0805 0083 0965 4010W 0965 4012W Cassette DLT Cassette LT Decal 8 1 2 14 Decal 11 x17 Decal 8 1 2 x11R Decal 8 1 2 x11 Decal A3 Decal A4R Decal A4 Actuator 11 x17 Actuator 11 x8 1 2 Actuator 8 1 2 x11R Actuator 8 1 2 14 Actuator A3 Actuator A4R Actuator A4 Base Holder Platen Cover Tapping Screw M4x10 Truss Head Screw M4x8 Retaining Ring M4 Tapping Screw With Flat Washer 4 10 Tapping Screw With Flat Washer M4x12 rn 7 1
119. 0 1010 01 2002 ACO1 2003 01 5001 02 0047 Gear 34 21 Pulley 4 Gear 28T 16T Sprocket 16T 36T Idler Gear Toner Hopper Gear Toner Cartridge Drive Gear 16T Gear 32T Gear 24T 48T Sprocket 18T 50Hz Sprocket 15T 60Hz Sprocket 15T Sprocket 15T Sprocket 23T Pulley 42T 50Hz Pulley 35T 60Hz Pulley 24T Pulley 25T Pulley 20T Gear 36T Idler Pulley 20T Idler Pulley Cleaner Drive Pulley Cleaner Drive Pulley Cleaner Idler Pulley Cleaner Idler Pulley Gear 25T Feed Roller Pulley 25 Scanner Drive Pulley Pulley 18T 36T 50Hz Pulley 30T 60Hz Platen Cover Ass y Exposure Glass LT Exposure Glass A3 A4 Dust Proof Glass Lens 5 215 19 127 May 30 87 er Page and 0013 0014 0015 0016 0017 0018 5003 5004 5005 5006 5007 5008 5009 5010 5011 5012 5014 AC04 1004 04 1035 05 0002 AC05 0002 ACO5 1001 2003 00 4003 ADO2 1007 002 1008 002 1009 AD02 1010 ADO2 1012 AD02 2011 AD02 2012 AD02 2013 ADO2 2014 02 2016 AD02 2017 1st Mirror 2nd Mirror 3rd Mirror 4th Mirror 5th Mirror 6th Mirror Front Spring Plate 4th Mirror Rear Spring Plate 4th Mirror Front Spring Plate 5th Mirror Rear Spring Plate 5th Mirror Spring Plate 6th Mirror Front Sprin
120. 007 1894 007 1893 007 1895 007 1880 007 5281 007 1890 007 1675 01 2002 01 2003 AA15 0011 Reflector Clamp Exposure Lamp Clip Exposure Lamp 85V 160W Switch 1st Mirror Reflector Cover Rear Cover Lamp Terminal Front Cover Lamp Terminal Main Reflector Rear Spring Plate 1st Mirror Front Spring Plate 1st Mirror Guide Rod Cleaner Cushion Guide Rod 1st Mirror Wire Clamp Scanner Drive Wire Guide Rod Scanner 151 Scanner Insulator Lamp Terminal Exposure Lamp Terminal Release Exposure Lamp Termianl Fix Lamp Terminal Support Lamp Terminal Spacer Rear Cover Optical Fiber Rear Bracket Optical Fiber Center Cover Optical Fiber Center Bracket Optical Fiber ist Scanner Slider Exposure Lamp Harness Harness Bracket Exposure Lamp Mounting Bracket Scale Exposure Glass LT Exposure Glass A3 A4 Shielding Mylar Rear Left 2 Part No AA15 0009 AA15 0013 AA15 0010 A007 1680 5442 1924 5422 5131 5216 1859 5442 1702 0313 0060W 0313 0080W 0313 0120W 0314 0140W 0434 0060W 0434 0080W Description Shielding Mylar Front Left Light Shielding Mylar Front Left Shielding Mylar Front Center Exposure Grass Stay Cushion Exposure Glass Reed Switch Stepped Screw Slider Lock Small Screw M3 Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Tapping Screw M4x6 Tapping Screw M4x8
121. 008 2091 A008 2095 A008 3558 A008 3587 A008 3611 A008 3612 A008 3624 A008 5321 A008 5321 A008 5626 A008 5627 A008 5629 A008 5630 A008 5631 A008 5632 A008 5633 A008 5634 A008 5635 A008 5636 A008 5637 A008 5638 A008 5639 A008 5640 A008 5641 A008 5642 A008 5643 A008 5644 A008 5645 A008 5646 A008 5647 Cleaner Slider Cleaner Charge Corona Support Cleaner Sensor Support Cleaner Sensor Support Pad Cleaner Motor Support Pad Cleaner Motor Slider Drive Wire Beater Bar Bias Roller Blade Front Pick off Guide Plate Rear Pick off Guide Plate Seal Cleaning Unti Casing Motor DC 5V 1 3W Motor DC 5V 1 3W Key Top Program Key Top Clear Mode Key Top Recall Key Top 0 Key Top 1 Key Top 2 Key Top 3 Key Top 4 Key Top 5 Key Top 6 Key Top 7 Key Top 8 Key Top 9 Key Top C S Key Top ADS Key Top Lighter Key Top Darker Key Top Select Cassette Key Top Full Size Key Top Enlarge Key Top Reduce May 30 87 Em Page and und Page and A008 5648 A008 5650 008 5651 A008 5653 A008 5658 A008 9001 A008 9501 A240 0005 A409 5710 5053 0223 5053 0223 5053 0223 5053 0223 5053 0447 5053 0447 5053 0447 5053 0447 5053 0447 5053 0447 5053 0447 5054 0536 5054 0536 5203 1136 5203 4146 5203 4244 5203 5801 5205 1100 5205 1101 5205 1105 5205 1170 5205 1694 5205 1694 5205 1853 5205 1853 5205 2579 Key Top Auto Cassette Selection Key
122. 0100W Philips Pan Head Screw 4 10 5205 5251 LED Sensor Type T 0434 0080W Tapping Screw M4x8 A007 4332 Fusing Exit Sensor Bracket 0720 0030 Retaining Ring A007 4331 Fusing Exit Sensor Feeler 0720 0040E Retaining Ring M4 007 4322 Lower Exit Guide 1 0720 0050 Retaining Ring M5 5415 4457 Spring Exit 0805 3399 Bushing 6 10 8 007 4227 Shielding Plate 0951 4006 Philips Screw With Flat Washer 4 6 007 4228 Silicon Nozzle 1 0964 4008W Tapping Screw With Flat Washer M4x8 N wo 49 22 FUSING UNIT 2 PM lE gt 22 2 EP lt USA Gee PE EAA IN v 2 ue d E RK 7 A 109 IE 114 23 Lec 5 P A 103 LE P eC r IP Oc MID Ne L vL lt gab lt Oo 9 prod 94 ZA lt y 103 wo 5 n P gt P Bde 4 p 22 A NN gt Index No 101 102 103 104 105 106 107 108 109 110 111 112 113 114 FUSING UNIT 2 Index ipti Description Assembly A007 4218 A007 4212 01 1001 AX44 0008 AX44 0009 007 4161 A007 4276 A007 4274 06 0051 A007 4172 06 3022 A007 4273 2001 5209 4408 5209 4149 5205 4135 5053 0223 01 30
123. 02 0016 20 0019 007 3441 007 2901 007 1082 02 0030 3010 3009 2 3017 02 3016 AX02 0028 04 3005 1 3107 01 7037 007 3722 06 0066 06 0065 007 1103 AB01 1015 007 1091 1 7022 14 5029 007 1100 0019 04 3003 Description Development Motor AC 28W Pulley 35T 60Hz Pulley 42T 50Hz Helical Gear Joint Shaft Toner Supply Cushion Motor Development Motor Bracket Tightener Bracket Idle Pulley Timing Belt 345PX Pulley 24T Magnetic Clutch Toner Supply Support Bracket Development Motor Paper Feed Motor Bracket Main Drive Motor Bracket Main Drive Motor AC 39 5W Pulley 30T 60Hz Pulley 18T 36T 50Hz Sprocket 15T 60Hz Sprocket 18T 50Hz Paper Feed Motor Timing Belt 200XL Gear 19T Gear 16T Cleaning Drive Bracket Fusing Drive Spring 60Hz Fusing Drive Spring 50Hz Tension Lever Fusing Drive Gear 27T Fusing Drive Unit Bracket Gear amp Pulley 27T 36T Fusing Drive Shaft Timing Belt Tension Bracket Gear 36T Timing Belt 222PX Qty Per Assembly 55 06 0063 A007 1117 0021 A007 1114 01 7029 0020 A007 1123 04 3004 A007 1108 A007 1112 5215 5230 AA14 3033 007 3461 A007 3466 5442 3233 0314 0060W 0314 0080W 0314 0100W 0434 0060W 0434 0080W 0574 0050E 0575 0050E 0575 0060E 0633 0140Z 0707 4050B 0720 0050E 0720 00
124. 02 1925 Connector 3P 1407 1672 IC UPD7810CW 11 106 1102 1966 Connector 4P 1407 1850 IC TD62601P 11 103 1103 0849 Terminal 2P 1407 2635 TTL TD62384AP 11 105 1103 0881 Connector 4P 1408 0124 IC LM555CM 11 111 1103 1724 Connector 2P 1408 0408 IC PST518A 11 107 1103 1725 Connector 3P 1408 0459 IC HA17393 11 101 1103 1733 Connector 1408 0521 IC M51971L 11 110 1103 1738 Connector 2P 1408 0538 IC 5183011 11 112 1103 1739 Connector 3P 1503 0070 Ceramic Oscillator 10MHz 11 117 1103 1752 Connector 2P 1601 7348 Resistor Array 4700HM 1 8W 5 11 137 1104 0271 LSI Socket 28P 1601 7374 Resistor Array 4 7 11 138 1104 0307 Fuse Clip 1601 8148 Variable Resistor 20 11 139 1104 0307 Fuse Clip 1602 0953 Coil 800uH 2 5A 11 132 25 Jan 15 88 VER Page and 1604 1372 Capacitor 2200uF 25V 1604 1378 Capacitor 1 50V 1604 1379 Capacitor 2 2uF 50V 1604 1380 Capacitor 3 3uF 50V 1604 1382 Capacitor 10uF 50V 1604 1385 Electrolytic Cap 47uF 20 50V 1604 1411 2200uF 50V 1606 0658 Capacitor 0 1uF 50V 1606 0658 Capacitor 0 1uF 50V 1606 1184 Capacitor 27PF 50V 1606 1323 Capacitor 470PF 50V 1606 1336 Capacitor 1000PF 50V 1606 1337 Capacitor 2200PF 50F 1606 1346 Capacitor 0 01uF 1606 1348 Capacitor 0 022uF 50V 1611 4101 Resistor 1000HM 1 4T 5 1611 4102 Resistor 1KOHM 1 4 5 1611 4103 Resistor 10KOHM 1 4T 5 1611 4105 Resisto
125. 04 AA00 2005 AA00 2005 00 2006 00 2006 00 2007 00 2007 AA00 2008 00 2008 00 2009 00 2009 AA00 2030 AA00 2030 AA00 2035 AA00 2035 1 0009 1 1005 01 1005 01 1008 01 2005 1 2006 02 0007 A2 2 Regist Sensor Regist Sensor Decal Handle 4 Decal Handle 4 Decal B3 Decal B3 Decal Handle Decal Handle Decal 8 1 2 x14 Decal 8 1 2 14 Decal 11547 Decal 1117 Decal 8 1 27 11 8 1 2 11 8 1 2 11 Decal 8 1 2 11 Decal Decal A3 Decal A4R Decal A4R Decal A4 Decal A4 Manual Feed Decal 4 Manual Feed Decal 4 Manual Feed Decal Manual Feed Decal Ozone Filter 234x60x13 PTL Filter PTL Filter QL Filter Filter Bracket Development Unit Transport Fan Filter Inverter Unit Magnet 123 1001 2002 6001 04 0007 04 0008 04 2001 04 3002 04 3003 04 3004 04 3005 05 0012 05 0013 05 0014 05 1002 06 0045 06 0045 06 0049 06 0050 06 0051 06 0055 06 0056 06 0057 06 0058 06 0059 06 0060 06 0061 06 0062 06 0063 06 0064 06 0065 06 0066 06 0082 06 3018 06 3020 06 3020 Toner Collection Tank Oil Bottle C
126. 07 2661 A007 2874 A007 2873 A007 2649 AA13 2025 AA13 2024 A007 2655 Part No Description Sprocket 15T Bottom Plate Release Stopper Gear 20T Bushing Paper Feed Roller Paper Feed Clutch Spring Spring Coupled Gear 17T 50T Coupled Gear 16T 53T Cassette Sensor Arm Bracket Paper Lift Motor Lift Motor DC1 69W Actuator Bottom Plate Release Bottom Plate Release Roller Bottom Plate Release Link Plate Release Arm Lever Release Arm Lever Link Plate Release Arm Sector Gear Release Arm Bottom Plate Cushion Upper Pick off Bracket Cushion Lower Pick off Bracket Paper Feed Separation Spring Paper Feed Stay Lower Volume Sensor Shaft Bottom Plate Lever Shaft Bottom Plate Release Paper Size Sensor Bracket Rear Side Guide Cassette Holder Front Side Guide Cassette Holder Separation Guide Spacer 1x8x12mm Spacer 1x6x10mm Separation Fixed Bracket Description May 30 87 Q ty Per Assembly Q ty Per Assembly 9 DUPLEX SECTION 1 May 30 87 y 114 gt a mm TNT P proud EP 22 st STE Sue 22 lt cw a uc n UE lt LE EM 67779 r SE er NE IIS Nodes S lt 4 N 23 S Sto 24 9 Index No Part No D
127. 0720 0050E 0720 0050E 0720 0050E 0720 0050E 0720 0050E 0720 0050E 0720 0060E 0720 0060E 0720 0060E 0720 0060E 0720 0060E 0720 0060E 0720 0060E 0720 0060E 0720 0060E 0720 0060E 0720 0060E Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining Retaining 0720 0060 0720 0070 0720 0070 0720 0070 0720 0070 0725 0100 0725 0120 0725 0200 0727 0050 0734 06070 0740 0801 0801 0801 0801 0802 0802 0802 0802 0802 0802 0802 0802 0803 0805 0805 0805 0805 0805 0805 0805 0805 0805 0805 0807 3008 1179 1185 1185 1185 5085 5085 5086 5094 5094 5094 5094 5131 0017 0083 3042 3042 3101 3145 3291 3291 3377 3399 3410 3014 Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Bushing 6x7 Ball Bearing Philips Screw With Toothed Washer Philips Truss Head Screw 4 8 Philips Truss Head Screw M4x8 Philips Truss Head Screw 4 8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x10 Tapping Screw M4x8 Tapping Struss Head Screw M
128. 1 slo at 2 TT 2 Grounding Screw 1 Toothed Washer ua seks SEAS Ser Saks 1 Sorter ses Ue EE see MT 1 SGIeW s MAX 8 acum sa ETE GE PS de RER 2 Multiple Language 220 240V only 1 Envelope 115V only 1 NOTE Some older copiers may have incompatible EPROMs When the sorter cannot enabled by setting SP71 check the EPROMs on the copier main board and the operation panel board the copier uses the fol lowing EPROM part numbers they must be changed A007 5103 EPROM IC 103 on the main board A007 5145 EPROM IC 821 on the operation panel board A007 5146 EPROM IC 822 on the operation panel board A007 5147 EPROM IC 823 on the operation panel board The new EPROMs can be ordered as a set A007 9502 15 Bin Sorter ROM kit 12 1 1 88 2 INSTALLATION PROCEDURE A 1 Remove the tape holding the upper cover A 2 Remove two strips of tape holding the relay guide plates B and take out the cushion block C 3 Remove the shipping retainer D from the bottom of the vertical guide unit E 1 screw 4 Open the upper cover and remove the tape holding the vertical guide unit 5 Take out the two cushion blocks holding the vertical guide unit and the shipping retainer 12 2 1 Feb 88 NN NN WAN NW WWW AN N
129. 10 112 1102 1911 81 38 DRIVE BOARD HARNESS May 30 87 38 DRIVE BOARD HARNESS 30 87 Index 17 5 Q ty Per T P Part No Description Ascembly Description RR 007 5462 Drive Board Harness 1100 0863 Stud Pin 1100 0864 Housing AWG14 20 1100 1238 Pin Mate N Lock 1100 1239 Pin Mate N Lock 1100 1247 Terminal 1100 1327 Contact 1102 0946 Housing 1102 0977 Heater 1102 1510 Connector 6P 1102 1512 Connector 12 1102 1889 Connector 1102 1910 Connector 2P 1102 1917 Connector 8P 83 39 POWER PACK HARNESS 30 87 84 39 POWER PACK HARNESS 30 87 Index oe Q ty Per Index m Q ty Per Description Assembly No Part No Description 1 007 5366 Power Harness 101 1100 0082 Solid Strand 102 1100 1253 Pin Mate N Lock 103 1100 1327 Contact 104 1102 1777 8P 105 1102 1911 Connector 3P 106 1102 1925 107 1102 1932 108 1102 1940 Connector 85 40 TRANSPORT UNIT HARNESS May 30 87 103 IOI 103 104 106 86 40 TRANSPORT UNIT HARNESS May 30 87 Index Qty Per Index Qty Per A007 5214 Transport Unit Harness 101 1100 1253 Pin Mate N Lock 102 1100 1264 Fastening Receptacle 103 1100 1328 Contact 104 1102 1753
130. 12 131 0116 109 R113 130 0117 109 114 128 9101 107 0118 109 R115 131 0119 109 116 130 CONNECTOR 0120 109 R1 118 Dial 109 118 118 SYMBOL INDEX 0122 110 119 119 0123 110 R120 131 CN101 102 0124 109 R121 117 103 0125 109 6122 134 103 105 0126 109 6123 131 CN104 104 0127 109 125 129 8126 131 ZENER DIODE 6127 128 8128 128 SWBOL INDEX NO 10101 111 3 SORTER BOARD May 30 87 Index Qty Per Index Q ty Per 411 5508 Sorter Board 1611 4153 Resistor 15KOHM 1 4 5 1611 4221 Resistor 2200HM 1 4 5 1611 4272 Resistor 2 7 1 4T 5 1611 4331 Resistor 3300HM 1 4W 5 1611 4472 Resistor 4 7 1 4T 5 1102 0995 Connector 2P 1103 0829 Connector 3P 1103 1737 Connector 15P 1103 1748 Connector 12P 1208 1047 Solid State Relay 240V 3A 1400 0072 Transistor 25 372 1401 0192 IC uPA2003C 1401 0611 Diode 151588 1401 0832 Diode DSA1A1 1402 0185 Zener Diode AWO1 08 1402 0423 Diode 555006 1402 0489 Diode 015 1405 0127 Photothyristor TLP541G 1405 0175 Thyristor 400V 8A 1407 1850 IC TD62601P 1600 0370 Resistor 1000HM 1T 596 1600 1038 Resistor 1OHM 5T 10 1602 2627 Resistor 2200 1W 1604 0967 Capacitor 0 68uF 35V 1604 1247 Capacitor 3 3U 35F 1604 1283 Capacitor 4 7uF 25V 1606 0658 Capacitor 0 1uF 50V 1606 0848 Ca
131. 1390 1103 1400 1103 1401 1103 1402 1103 1403 1103 1429 1103 1429 1103 1430 1103 1431 1103 1531 1103 1622 1103 1682 1103 1694 1103 1696 1103 1724 1103 1724 1103 1725 1103 1725 1103 1731 1103 1732 1103 1733 1103 1736 1103 1752 1103 3020 Connector Connector Connector Pin Header Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector 20P 6P 3P 3P 30 4 4 142 1103 3025 1104 0224 1104 0271 1104 0271 1105 0005 1105 0005 1105 0005 1105 0005 1105 0008 1105 0099 1105 0159 1105 0196 1105 0196 1105 0196 1105 0197 1105 0197 1105 0197 1105 0199 1105 0200 1106 0395 1106 0430 1106 0458 1107 0363 1204 1280 1204 1482 1204 1520 1208 1029 1208 1034 1400 0423 1400 0424 1401 0298 1401 0391 1401 0392 1401 0393 1401 0395 50 Relay Bracket LSI Socket 28P LSI Socket 28P Nylon Clip Nylon Clip 3N Nylon Clip Nylon Clip Nylon Clip 2N Wire Saddle P C B Stud Harness Clamp Harness Clamp Harness Clamp Wire Saddle Wire Saddle Wire Saddle Clamp Clamp Locking Suppo
132. 14 3030 002 2016 AD02 2017 007 9002 15 1077 15 1085 15 1083 5446 3648 15 1082 5205 3565 007 3570 AD04 5001 AD04 2002 AD04 3004 008 3624 008 3558 007 3693 007 3594 007 3591 5215 3591 AD04 7002 007 3590 5442 3904 5205 3981 5205 3958 5205 3965 002 5001 5205 3966 5205 3975 5205 3950 008 3611 0313 0060W 0314 0080W 0314 0120W 0434 0080W 0720 0025 0720 0030W 0720 0040 0734 06070 Description Gear 16 Bushing 6x10x6mm Cleaning Brush Holder Side Seal Cleaning Front Front Position Pin Front End Block PCC Front Cover PCC End Block Corona Wire 10pcs set Seal Blade Front Seal Outer Seal Inner Stepped Screw M4 Seal 11x16x2 Cleaning Blade Cleaning Brush Drive Shaft Cleaning Biash Roller Cleaning Brush Toner Collection Coil Seal Cleaning Unti Casing Beater Bar Outer Holder Brater Bar Inner Holder Beater Bar Lower Casing Cleaning Unit Tape Entrance Seal Seal Cleaning Entrance Lower Casing Ass y Cleaning Unit Spring Pick off Pawl Slide Collar Pick off Pawl Shaft Spring Pick off Pawl Set Screw Cam Cam Front Pick off Guide Plate Philips Pan Head Screw M3x6 Philips Pan Head Screw M4x8 Philips Pan Head Screw M4x12 Tapping Screw M4x8 Retaining Ring M2 5 Retaining Ring Retaining Ring M4 Bushing 6x7 May 30 87 Q ty Per Assembly Index Q ty Per
133. 18 A007 5218 A007 5218 A007 5231 A007 5231 A007 5240 A007 5240 A007 5240 A007 5249 Left Stay Transport Chamber Right Stay Transport Chamber Fixed Holder Toner Tray Main Control Board Main Control Board Rom Main P C B CPU Main P C B Optics Board Optics Board EP ROM Paper Feed Control Board Paper Feed Control Board Toner End Sensor Harness Tonner End Sensor Harness Gate Descent Harness Gate Descent Harness Transport Unit Harness Transport Unit Harness Lens Home Sensor Harness Lens Home Sensor Harness Lens Housing Harness Lens Housing Harness Lens Housing Harness Main Contorl Harness Main Contorl Harness Main Contorl Harness Safety Switch Harness Safety Switch Harness Safety Switch Harness Transfer Safety Switch Transfer Safety Switch DC Harness DC Harness DC Harness Paper Feed Unit Harness 121 May 30 87 Page and A007 5249 A007 5249 A007 5249 A007 5251 A007 5251 A007 5251 A007 5253 A007 5254 A007 5260 A007 5260 A007 5261 A007 5261 A007 5261 A007 5262 A007 5262 A007 5263 A007 5263 A007 5264 A007 5264 A007 5265 A007 5265 A007 5281 A007 5366 A007 5366 A007 5405 A007 5416 A007 5456 A007 5456 A007 5456 A007 5458 A007 5460 A007 5462 A007 5462 A007 5540 A007 5540 Paper Feed Unit Harness Paper Feed Unit Harness Paper Feed Unit Harness Left Motor Harness Left Motor Harness Left Motor Harness Upper Paper Size Harness Transport Sensor Harness Inverter Gu
134. 1810 2111 2261 2511 2531 2551 2561 2571 2611 2621 2651 2661 2751 2811 2851 3111 3121 3211 3511 3611 3751 3761 3771 3911 4100 A411 4105 411 411 411 4051 4431 4436 Side Stay Side Stay Knob Screw Lower Stay Middle Stay Upper Stay Base Cover Lower Guide Plate Transport Spacer 6 1 x 13 x 1 5 mm Upper Guide Plate Transport Knob Cap Guide Plate Cover Relay Guide Plate Relay Guide Upper Exit Roller Plate Spring Guide Roller Guide Roller Large Tightener Transport Drive Paper Stopper Guide Upper Guide Plate Sorter Bin Odd Sorter Bin Even Bottom Bin Front Side Plate Bin Unit Rear Side Plate Bin Unit Stay Bin Unit Guide Pin Bin Guide Cushion Bin Front Helical Cam Ass y Rear Helical Cam Ass y Helical Cam Bracket Tightener Bin Drive Belt Idle Pulley Bin Drive 12 May 30 87 E 411 4511 411 4611 411 4911 A411 4921 A411 5400 411 5410 411 5420 A411 5508 A411 5508 A411 5600 A411 5600 A411 5610 A411 5610 A41 6111 411 6211 A41 6311 A411 6351 A411 6361 A411 6371 411 6411 411 7117 411 7131 A411 8610 A411 8611 Actuator One Turn Sensor Lever Home Position Sensor Harness Bracket Cover Rear Helical Cam Bin Motor AC31W 38W 115V Bin Motor AC31W 38W 220V 240V Transport Motor DC Sorter Main Board Sorter Main Board Sorter Harness Sorter Harness Sorter Interface Harness Sorter In
135. 2 CN13 7 eten 2 H P Sensor Sensor Down Key Positioning Switch Down Indicator K CN4 7 Door SW H CN4 8 Positioning SW H P H CN12 1 GND K 12 2 H P Sensor oN12 3 H P Sensor Vcc 11 1 Down Key KCN11 2 574457 Bown Indicator KENT Door indicator K 11 4 5897 3 et N 115 T TTF P 115V NEC x REC E ves T5 Ti T2 CNB 1 240V 1 115V_ CN9 1 91 Door Swn Switch CN3 3 2 an A T4 Gem pom 5101 2 g ts 50 11062503 CN409 3 Noe 3 me E T E penre CN3 6 Size 2 1 Size 2 1 KONI36 J EFE a EEE Sean 1 Fe CN409 9 Paper i CN409 10 Paper End 2 CN109 10 PaPer End 2 109 11 2 38 100 05 Cem LNS 3 CN31 1 CN4 4 Down Key E C105 mr KM a T KA 151588 554 Tr ee Wt MN fA 9 Fe an 2 CN31 2 CN406 2 Volume 2 5 CN406 3 Volume 2 4 44 9 VOGT GND CN31 5 E 406 4 Volume 2 3 CN3 nue Door SW CN4 8 NC CN306 5 Volume 25 Down Key
136. 2 Right Lift Rod P 3 Ji k Stopper Bar Ass y gt pi Front Cover EE i a in J 1 Drive Motor Ass y ES HL A H Wire Drive Puiley N Tray Drive Shaft 1 Open the side cover and remove front cover 2 screws and 1 connector and rear cover 4 screws 2 Remove the top cover 3 Remove the stopper bar assembly 2 screws 4 Remove the two 2 post tops and two paper guides 1 long and 2 short screws each 5 Remove the tray bottom plate 4 screws 6 Move the tray drive motor ass y 2 screws to the rear to disengage the tray drive shaft from the wire drive pulley 7 6 11 12 13 12 1987 Left Lift Rod Right Lift Rod Tro Down GEN Pa NSG KS AGENT Positioning Switch Wire Tightener Positioning Switch Bracket Loosen the front wire tightener 1 screw Remove the right lift rod from the braces front side first Disengage the front end of the left lift rod by raising it midway then lift it out from the top Remove the inner cover 2 short and 2 long screws Replace the tray down sensor 1 screw 1 Rotate the paper size dial to smaller size such as 4 and remove the positioning switch bracket 1 screw Replace the positioning switch 2 screws NOTE When reassembling make sure that the hole marked ends of the lift rod are front side 12 1987 2 Paper Size Sens
137. 205 5253 007 2724 5447 2693 420 2367 13 2024 20 4242 AA00 1059 PAPER FEED SECTION Description Paper Feed Stay Upper Transport Guide Snap Ring Pick up Roller Paper Feed Roller Gear 182 Bushing 8mm Paper Feed Roller Bracket Gear 21T Feed Guide Paper Feed Roller Pick up Shaft Feed Guide Shaft Gear 20T Gear 20T Bushing Upper Registration Roller Relay Roller Spring Bushing M6 Gear 20T Bushing Paper Feed Roller Separation Drive Gear Magnetic Clutch Magnetic Clutch Collar Gear 40T Magnetic Clutch Transport Rubber Magnetic Clutch Stopper Magnetci Clutch Stopper Sector Gear Bushing Sector Gear Bushing Volume Sensor Shaft Feed Guide Upper Paper Feed Cover Upper LED Sensor Type T Photointerruptor Pack Lower Bracket Paper End Separation Roller Description Rear Guide Spring Spacer 1x6x10mm Decal E2 Decal E2 Qty Per Assembly Po PO po Q ty Per Assembly 11 007 2720 007 2718 420 2380 007 2649 5205 2633 5443 2668 420 2385 5447 2676 5447 2678 5447 2697 5447 2695 5205 2644 420 2925 420 2528 007 2758 420 2383 420 2355 007 2661 420 2141 007 2655 007 2650 01 1023 01 1024 06 3021 14 0044 420 2511 420 2371 420 2375 420 2372 420 2376 02 1004
138. 221 1407 2222 1407 2223 1407 2228 1407 2229 1407 2230 1407 2231 1407 2232 1408 0200 1408 0233 1408 0456 1408 0516 1408 0537 1408 0561 1503 0070 1503 0070 1503 0180 1600 1112 1601 2844 1601 7167 1601 7468 1601 8185 1601 8328 1601 8421 1602 0923 1602 0975 IC TC4050BF IC TD62308F IC TD62308F IC TD62304F Microprocessor MPD78C10GF Microprocessor MPD78C10GF SN74LS07NS Timer MPD71054G SNT4LSO6NS IC SN75157 IC SN75158 TMP82C51AF LSI TMP82C55AF Timer NJM555M IC TD62303F IC TD62308AF IC 74HC157F IC TA75339P IC HA17903PS IC AN6914S IC TLS27L4 IC 7705CPS B IC TLO92PS Ceramic Oscillator 10MHz Ceramic Oscillator 10MHz Oscillator 8MHz Resistor 1000 2W Resistor 1 8 1 2W Resistor Array 4 7KOHM 1 8W Fuse Resistor 1000HM 1 2W Variable Resistor 2000 0 5W Variable Resistor 30KOHM Resistor Noise Filter 115V Noise Filler 0 1MF 1200HM May 30 87 22 6 ar Page and 1602 0976 1604 1353 1604 1375 1604 1378 1604 1381 1604 1382 1604 1382 1604 1386 1604 1387 1605 0166 1605 0280 1605 0304 1605 0305 1605 0306 1606 0689 1606 0998 1606 1451 1606 1452 1606 1453 1606 1454 1606 1455 1606 1494 1606 1496 1606 1497 1606 1542 1606 1587 1606 1626 1606 1627 1607 0218 1610 0025 1610 0035 1610 0047 1610 0048 1610 0049 1610 0053 Noidrkillrt 1200 0 1MF Ca
139. 2926 A007 2937 A007 2939 A007 2943 A007 2945 A007 2950 A007 2955 A007 3051 A007 3054 A007 3055 A007 3061 A007 3062 A007 3071 A007 3075 A007 3082 A007 3126 A007 3128 A007 3135 A007 3141 A007 3151 Cushion Upper Pick off Bracket Cushion Lower Pick off Bracket Bottom Plate Release Stopper Bottom Plate Release Roller Bottom Plate Release Upper Paper Feed Bracket Cushion 8x15x30 Cushion 8x15x30 Cushion 8x15x30 Seal 8x8x368 Paper Feed Motor Bracket Chain Tightener Bushed Roller Guide Bracket Bushed Roller Chain 106P Cassette Ass y Cassette Ass y DLT Cassette Ass y A4 Cassette Ass y A4R Cassette Ass y LT Cassette Ass y LTR Cassette Body LT Cassette Body DLT Development Unit Development Bottom Plate Ass y Development Bottom Plate Front Lower Side Plate Seal Plate Lower Side Plate Rear Lower Side Plate Side Plate Bracket Dev Unit Seal Plate Upper Side Plate Bearing Retainer Adjusting Plate Magnet Angle Idle Gear 17T Front Upper Side Plate Rear Upper Side Plate 117 May 30 87 udi Page and A007 3162 A007 3176 007 3191 A007 3194 A007 3195 007 3197 A007 3198 A007 3199 007 3221 A007 3223 007 3251 A007 3256 007 3271 007 3281 007 3286 007 3290 007 3311 007 3321 007 3322 007 3341 007 3342 007 3343 007 3350 007 3351 007 3360 007 3361 007 3376 007 3380 007 3388 007 3391
140. 3 Decal E3 Print Board Paper Bank Print Board Paper Bank Vertical Transport Harness Vertical Transport Harness Vertical Transport Harness Main Paper Bank Harness Harness Cassette Bank Main Paper Bank Harness Rear Paper Bank Harness Rear Paper Bank Harness Rear Paper Bank Harness Front Paper Bank Harness Front Paper Bank Harness Front Paper Bank Harness May 30 87 Page and Index No D Page and Parts No escription Index No 00 1053 00 1059 00 1059 AA00 1060 00 1060 AA00 1061 AA00 1061 02 1004 06 0082 06 3021 06 3021 AA13 2024 13 2024 14 0044 14 0044 AA20 4242 01 1023 01 1023 01 1024 01 1024 1 3026 1 3077 01 3077 1 3079 01 3079 1 3094 1 3095 01 3095 01 3096 01 3097 01 3097 AX02 0028 20 0015 20 0015 20 0016 Decal E1 Decal E2 Decal E2 Decal E3 Decal E3 Decal E4 Decal E4 Upper Guide Plate Magnet Pick up Lever Spring Paper Feed Separation Spring Paper Feed Separation Spring Spacer 1x6x10mm Spacer 1x6x10mm Pressure Arm Shaft Pressure Arm Shaft Decal E2 Gear 15T Gear 15T Gear 25T Gear 25T Gear 32T Gear 20T Gear 20T Gear 21T Gear 21T Idle Gear 36T Gear 40T Gear 40T Gear 20T Gear 20T Gear 20T Paper Feed Motor Magnetic Clutch Magnetic Clutch Magnetic Clutch Transp
141. 313 0060W 0313 0060W 0313 0060W 0313 0080W 0313 0100W 0313 0120W 0313 0120W 0313 0120W 0313 0140W 0313 0280W 0313 0300W 0313 0450W 0314 0050W 0314 0050W 0314 0060W 0314 0060W 0314 0060W 0314 0060W Philips P Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips n Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw Head Screw 0314 0060W 0314 0060W 0314 0060W 0314 0060W 0314 0060W 0314 0060W 0314 0060W 0314 0060W 0314 0060W 0314 0080M 0314 0080W 0314 0080W 0314 0080W 0314 0080W 0314 0080W 0314 0080W 0314 0080W 0314 0080W 0314 0080W 0314 0080W 0314 0080W 0314 0080W 0314 0080W 0314 0080W 0314 0100W 0314 0100W 0314 0100W 0314 0100W 0314 0100W 0314 0100W 0314 0100W 0314 0100W 0314 0100W 0314 0100W 0314 0100W Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips P
142. 4 0 9o step 15 steps fine adjustment The lens home position can be changed 1 Set SP 44 and enter 8 using number key 2 Turn off the main switch and shift the first and second scanners so that they are Fine Adjustment located as shown above 3 Place a 150 mm scale on the exposure glass parallel to the left scale 4 Adjust the horizontal magnification using SP 44 Make three copies each time 3 44 12 1987 3 Focus Adjustment When Purpose Target Measure How The copy image is out of fOCUS After adjusting the horizontal magnification To maintain the correct focus The copy image keeps proper focus Adjust SP 47 0 1 96 per step 15 steps The fourth and fifth mirror assembly home position changes the distance between the original and the drum surface 1 Make three AS LDG copies with the test chart 2 Adjust the focus using SP 45 Refer to the letter portion on the copies 3 45 12 1987 4 Uneven Exposure Adjustment When The exposure is uneven Purpose To maintain even exposure Target The side to side variation of the gray scales of the test chart should be less than one level Measure Exposure adjusting plate positioning How The light intensity from the exposure lamp is made even across its length by changing the position of the adjusting plates Clean the optics and the charge corona wires Place a test c
143. 411 Jam Clearance Cover A455 1411 Mounting Stay 6769 6142 Hinge Jam Clearance Cover 6769 1127 Lower Mounting Stud A455 7117 Decal Misfeed 5895 3251 Bracket A455 6311 Upper Cover 5895 3261 Front Hinge Plate 6769 6136 Bracket Top Cover 5895 3263 Paper Transport Hinge Shaft 5895 6103 Rear Cover Mounting Bracket I 5895 3262 Rear Hinge Plate A455 6211 Rear Cover 6769 2521 Sorter 6769 2522 Interrupt Bin 455 1911 Front Lock 6769 2519 Antistatic Brush A455 1921 Rear Lock Bracket 6769 2525 Antistatic Brush 9895 7111 Angle 5895 6171 Rear Bin Holder 08 0040 Bushing 4 5895 6152 Rear Grounding Plate I A455 6251 Rear Cover Bracket 5895 6161 Front Bin Holder A455 7211 Decal Bin Number 5895 6151 Front Grounding Plate 455 6111 Front Cover 5895 6101 Front Cover Mounting Bracket 5409 1238 Rotary Catch 6769 3614 Angle Latch 6769 3611 Latch Transport Bracket A411 2531 Knob Cap 6769 3612 Stud Latch 6769 3613 Spring Latch A455 2651 Driven Guide Plate Rear A455 2611 Driven Guide Plate Front 5895 3225 Spring Plate Upper Drive 5895 3238 Driven Guide Plate Upper 5895 3221 Driven Roller Bracket 5840 2416 Bushing Pinch Roller 5895 3211 Exit Drive Roller 6769 3226 Swall Plate Spring Guide Roller A438 7101 Guide Plate Decal 1 0314 0060W Philips Pan Head Screw M4x6 A455 7311 Decal DIP SW 0314 008W Philips Pan Head Screw M4x8 6769 1128 Rubber Magnet 0344 0080F Philips
144. 4LS06N IC LM555CN IC 7705 Capacitor 1uF 50V Capacitor 10uF 25V Capacitor 47uF 25 Capacitor 1000 F 50V Capacitor 0 1uF 50V Resistor 1KOHM 14 V 5 Resistor 1 1 4W 5 Resistor 1 4T 5 Resistor 100KOHM 1 4V 5 Resistor 380 1 4W 5 Resistor 4700HM 1 4W 5 Resistor 4 7KOHM 1 4T 5 Resistor 5 6 1 4W Resistor 560KOHM 1 4W Resistor 6800HM 1 4W 5 May 30 87 Index Q ty Per 4 HARNESS LAYOUT May 30 87 PE gt BR HET h r JH 4 HARNESS LAYOUT May 30 87 Index w Q tv Per Index 9 Qty Per A421 5340 Main DC Harness A421 5300 AC Harness 115V A421 5310 Harness 220V 421 5330 Tray Harness rm 30 87 MAIN HARNESS 5 ons 12 5 MAIN DC HARNESS May 30 87 Index Q ty Per Index em Q ty Per M21 530 Main DC Harness 101 1100 1238 Pin Mate N Lock 102 1100 1249 Receptacle Terminal 103 1100 1253 Pin Mate N Lock 104 1100 1327 Contact 105 1102 1506 Pin Housing Mate N Lock 10P 106 1102 1621 Receptacle Housing 107 1102 1623 Receptacle Housing 7P 108 1102 1625 Receptacle Housing 10P 109 1102 1929 7P 110 1102 1925 Connector 111 1102 1784 Connector 12 112 1102 1943 Receptacle Housing 113 1102 1661 Receptacle Housing 4P 114 1102 1778 Connector 115 1102 1779
145. 4x8 Tapping Truss Head Screw M4x8 Truss Tapping Screw M4T3x8 Truss Head Screw M4x8 Knob Screw M4x65 Retaining Ring M4 Ball Bearing 6x10x3mm Ball Bearing 6x10x3mm Ball Bearing 6x13x5mm Ball Bearing 6x12x4mm Ball Bearing 8x16x5mm Ball Bearing 8x16x5mm Ball Bearing 25x42x9mm Bushing 6x10x8mm Ball Bearing 15 28 7 Nylon Washer 138 0807 4041 0807 4043 0807 4123 0951 3005W 0951 4005W 0951 4006W 0951 4006W 0951 4006W 0951 4008W 0951 4008W 0951 4008W 0951 4008W 0951 4008W 0951 4008W 0951 4010W 0951 4010W 0951 4012W 0951 4060W 0960 4005W 0960 4008W 0964 4008W 0964 4008W 0964 4008W 0964 4008W 0965 3006W 0965 3006W 0965 3006W 0965 3008W 0965 3008W 0965 4008W 0965 4008W 0965 4008W 0965 4008W 0965 4010W 0965 4010W Philips Screw Philips Screw Philips Screw Philips Screw Philips Screw Philips Screw With With With With With With With Flat Flat Flat Flat Flat Flat Flat Washer Washer Washer Washer Washer Washer Washer Philips Screw Philips Screw With Philips Screw With Philips Screw With Philips Screw With Philips Screw With Philips Screw With Philips Screw With Philips Screw With Philips Philips Tapping Tapping Tapping Tapping Tapping Tapping Tapping Tapping Tapping Tapping Tapping Tapping Tapping Tapping Tapping Screw With Screw With Screw With Screw With Screw With Screw With Screw With Screw With Screw With
146. 5 169 C107 57 H5 149 153 NO SYMB 116 174 R316 169 7 178 2i c124 153 A 10 x 4l a 4l um m Hm x Fa LE CH8 ay 56 C5 E L 331 IET 5 aa i bs 5 ne is m EEE FETE 156 s 156 C137 6 C145 154 E NO ENDE 3 169 she 156 C146 154 25 136 M s 19 156 asa 136 3 INDEX NM E C139 156 ci 156 c15 162 55 C 156 C147 5 196 C163 NO bes ges st 186 TE ell 156 136 156 p E esee a is an cs E 8 em 155 1 am ot 156 C YMBO T amp 5 c158 136 6 0 15 A a om C15 1 156 C 9 C182 as omm ce 15 eel aoe 197 156 oe 156 st 6 C160 136 s C176 154 HE EIE d SE i M 1 am 185 155 Eme d 186 25 156 EE 5 15 cl T SYMB a 156 s ux E EIE E i pam am 15 19 ca xem E AE EE E 221 FIF HHE d md lc 102 i ai 156 12 19 ae jm uj om
147. 5 0806 5019 6769 5632 5053 0447 5424 4142 5895 5813 6769 2314 0314 0060W 0314 0080W 0313 0160W 0720 00308 0720 0040 0574 0040 1105 0008 1105 0009 0951 40068 0741 3506 0313 0350W 0720 0025 Guide Plate 2 Microswitch Microswitch Grounding Plate Angle Lower Transport Guide Plate Base Bracket Photo Sensor Sensor Bracket Support Bracket Guide Plate Inlet Sensor Rollers Upper Turn Feed Rollers Lower Turn Feed Rollers Timing Belt 1005XL Rear Bracket Sorter Cover SW Bushing 6mm Bushing Cleaning Roller Mylay Jam Sensor Mylay Jam Sensor Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x8 Philips Pan Head Screw M3x16 Retaining Ring M3 Retaining Ring M4 Hexagon Headless Set Screw M4x4 Nylon Clip 2N Nylon Clip ale Q ty Per Index Q ty Per Description Assembly Part No Description ULT Philips Screw With Flat Washer M4x6 Ball Bearing 6 12 4 Philips Pan Head Screw M3x35 Retaining Ring M2 5 Jan 15 88 3 ELECTRICAL S feme NUI UE A B 3 ELECTRICAL Jan 15 88 Index Index Qty Per cO c co gt 455 5400 455 4521 5418 1813 5895 2165 5895 2161 455 5302 5895 2163 6769 5655 6769 3131 6769 3132 455 3551 455 3511 455 5300 455 5500 4
148. 5 102 73 122 81 104 81 105 65 103 73 123 101 110 73 124 140 Connector Connector Connector Connector Connector Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle 2P 2P 2P 2P Housing Housing Housing Housing Housing Housing Housing Housing Housing 2P Connector 4P Connector 8P Connector 2P Connector 2P Housing Housing Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector 6P Black 3P Black 4P 6P 6P 2P 2P 2P 6P 6P 2P 3P 2P 2P May 30 87 101 103 73 126 97 107 73 127 97 108 75 115 75 116 89 103 75 117 89 104 73 128 75 118 89 105 73 129 73 130 73 131 73 132 73 133 73 134 73 135 73 136 83 109 89 106 83 110 73 137 75 119 77 103 75 120 73 138 75 121 73 139 75 122 75 123 63 103 65 104 Parts No EE Connector Connector Connector Connector 101 111 103 105 81 106 91 103 1102 1911 1102 1911 1102 1911 1102 1911 Connector 3P Connector Connector Connector 3P 3P 3P May 30 87 Page and 1102 1912 Connector 4P 1102 1914 Connector 6P 1102 1916 Connector 8P 1102 1917 Connector 8P 1102 1918 Connector 1102 1919 Connector 1102 1922 Connector 1102 1924 Connector 2
149. 5 7117 Decal Misfeed 3 A438 7101 Guide Plate Decal 1 4 A438 7102 Guide Plate Decal 2 5 A455 8610 Installation Procedure English 5 A455 8615 Installation Procedure 5 Languages Jan 15 88 Q ty Per Assembly PARTS INDEX Jan 15 88 ES ER A455 1411 Mounting Stay A455 6411 Jam Clearance Cover A455 1911 Front Lock Bracket A455 7117 Decal Misfeed A455 1921 Rear Lock Bracket 455 7117 Misfeed 455 2111 Lower Transport Guide Plate A455 7211 Decal Bin Number A455 2211 Upper Transport Guide Plate A455 7211 Decal Bin Number A455 2311 Relay Guide Plate 455 8610 Installation Procedure English A455 2411 Support Bracket Guide Plate 455 8615 Installation Procedure 5 Languages A455 2611 Driven Guide Plate Front A455 2651 Driven Guide Plate Rear A455 2711 Turn Gate A455 3511 Solenoid Bracket A455 3551 Bin Gate Solenoid A455 4111 Puley 10T A455 4511 Main Control Board Bracket A455 4521 DC Power Supply Bracket A455 4531 Spacer A455 4531 Spacer A455 4611 Base Bracket Photo Sensor A455 4615 Sensor Bracket A455 5300 Main Harness A455 5300 Main Harness A455 5301 Sensor Harness A455 5302 Interface Harness A455 5302 Harness Interface A455 5400 Transformer 46V 23V A455 5430 Upper Sensor Board A455 5500 Main Control Board A455 5500 Main Control Board A455 5503 IC MBM2764 30 A455 5530 DC Control Board A455 5530 DC Control Board A455 6111 Front Cover
150. 5 V TP103 GND Scanner Control Number Function TP301 24 V Vm TP303 Factory Use TP304 Factory Use TP305 Factory Use TP306 Factory Use TP307 Factory Use TP308 Original Density Voltage TP309 Scanner Forward Signal Low Active TP310 Scanner Return Signal Low Active TP311 GND TP312 5 Vo 2 Variable Resistors ID Sensor Board VR Function VR 1 LED Light Intensity Adjustment Main Board VR Function VR 100 ADS Voltage Adjustment Optics Control Board VR Function VR 301 APS Width Sensor OWS Voltage Adjustment VR 302 APS Length Sensor OLS Voltage Adjustment 2 4 12 1987 3 Switches Tables DIP SW 801 Operation panel SW 1 2 7 8 Description Free run Not used Language code see language code table Not used Clear counter see CLEAR MEMORY PROCEDURE Service Program mode access When ON the SP mode is disabled DIP SW 100 Main Board SW ff Description Factory use only must be off Factory use only must be off Disables the oil end sensor operation Not used RAM clear See CLEAR MEMORY PROCEDURE 4 User Codes Table There are 20 user codes as follows S Te eoe 1101 1202 1303 1404 1505 1606 1707 1808 1909 2010 11 13 14 15 16 17 18 19 20 2111 2212 2313 2414 2515 2616 2717 2818 2919 3020 2 5 12 1987 5 Servi
151. 500 Main Control Board 1408 0459 IC HA17393 455 5503 IC MBM2764 30 1407 0975 IC HD7407D 1407 1850 IC TD62601P 1407 0602 C MOS IC TC4040BP 1407 2635 TTL TD62384AP 1407 1672 IC UPD7810CW 1408 0408 IC PST518A 1104 0271 51 Socket 28P 1407 1026 IC SN74LS373N 1408 0521 IC M51971L 1408 0124 IC LM555CM 1408 0538 IC 5183011 1403 0238 Photo Coupler TLP521 1 1400 0113 Transistor 2SA495GTMY 1400 0284 Transistor 2507890 1401 0282 Transistor 25B1020 1503 0070 Ceramic Oscillator 10MHz 1401 0832 Diode DSA1A1 1403 0308 LED TLR 102A 1204 0883 DIP Switch 1102 1055 Connector 2P 1103 1752 Connector 2P 1102 1048 Pin Housing Mate N Lock 3P 1103 1739 Connector 3P 1103 0881 Connector 4P 1103 1733 Connector 11P 1102 0958 Connector 2P 1103 1724 Connector 2P 1103 1738 Connector 2P 1103 1725 Connector 3P 1103 0849 Terminal 2P 1602 0953 Coil 800uH 2 5A 1101 0328 Connector Pin Contact 1107 0409 Fuse 1A 1104 0307 Fuse Clip i p Q ty Per 1107 0354 Fuse 3 15A 125V 1601 7348 Resistor Array 4700HM 1 8W 5 1601 7374 Resistor Array 4 7 1601 8148 Variable Resistor 20 1611 6431 Resistir 43000HM 1 2T 5 1611 4332 Resistor 3 3KOHM 1 4T 5 1611 4223 Resistor 22KOHM 1 4 5 1611 4105 Resistor 1MOHM 1 4T 5 1611 4472 Resistor 4 7 5 1 4 1611 4470 Resistor 4700 1 4T 5 1611 4473 Resistor 47KOHM 1 4 5 1611 4102 Resistor 1KOHM 1 4
152. 5205 9111 5446 9140 5215 9500 5442 9101 5420 9550 5442 9103 5447 9078 12 1987 SERVICE REMARKS 1 Handling The Drum 1 Never touch the drum surface with bare hands 2 Store the drum in a cool dry place 3 Always wear gloves when cleaning the drum 4 Prime the drum with setting powder only when the cleaning blade cleaning brush and drum are replaced as a set 5 Never expose the drum to light for a long time 6 Always keep the drum in the protective sleeve when inserting or pulling the drum out of the copier 7 Drum conditioning is necessary when a new drum is installed In addition it should be done at the following times a When image density is reduced due to overexposure of the drum b After cleaning the drum c When the drum is lightly scratched 8 Before inserting or sliding out the drum the cleaning unit should be removed to avoid drum damage When pulling out the cleaning unit press the drum shaft slightly to the left 9 Return used drums to the distributor according to standard procedure 2 Charge Corona 1 Do not use emery paper which abrades the coating on the wire for wire cleaning 2 Do not touch the corona wire with oily hands Oil stains may cause white bands on copies 3 The corona wire height should be adjusted only when a The front end block is replaced b The drum charge current is uneven 4 Make sure that the corona wires are correctly positione
153. 55 4511 6769 3150 6769 3133 6769 3134 455 5530 010 5740 01 1032 ABO1 1031 Transformer 46 23 DC Power Supply Bracket Stepped Screw M4 Washer 6x12 Lever Transport Guide Plate Harness Interface Arm Transport Guide Plate Angle Cord Clamp 70 Lever Bin Gate Spring Bin Gate Bin Gate Solenoid Solenoid Bracket Main Harness Main Control Board Main Control Board Bracket Tum Gate Solenoid Spring Bin Gate Solenoid Spring Turn Gate DC Control Board DC Motor Gear 17T Gear 64T 0574 0040E Hexagon Headless Set Screw M4x4 0314 0060W Philips Pan Head Screw M4x6 0314 0080W Philips Pan Head Screw M4x8 1105 0009 Nylon Clip 5N 0632 0140E Parallel Pin M2x14 0720 0040E Retaining Ring M4 4 MAIN ON TROL BOARD IC TRANS IC100 SIE iba Ds Er CILLATOR 010 m TEE 10105 us EE in 2 105 in 116 be FUSE o FIBI JP a 08 w m 00 13 sy ESISTOR FU 01 J T Se Fer E 137 is T 139 VR101 139 LED DIP SW NF R101 140 NO YMBOL 8102 R110 NDEX R3 12 NO SYMBOL IN R104 ui R112 142 mo Hub 19 5 141
154. 6 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 136 30 87 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0080W 0434 0100W 0434 0100W 0434 0100W 0434 0100W 0434 0140W 0534 0050E 0574 0040E 0574 0050E 0574 0050E 0574 0050E 0574 0050E 0574 0050E 0574 0060E 0574 0060E 0574 0060E 0574 0060E 0574 0060E Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Screw 4 10 Tapping Screw 4 10 Tapping Screw M4x10 Tapping Screw M4x10 Tapping Screw M4x14 Headless Screw M4x5 Hexagon Headless Set Screw M4x4 Hexagon Headless Set Screw M4x5 Hexagon Headless Set Screw M4x5 Hexagon Headless Set Screw M4x5 Hexagon Headless Set Screw M4x5 Hexagon Headless Set Screw M4x5 Hexagon Headless Set Screw M4x6 Hexagon Headless Set Screw M4x6 Hexagon Headless Set Sc
155. 60E 0805 3145 0805 3291 0951 4006W 0960 4008W 1606 1627 0720 0040W 1105 0196 Description Tension Spring Drum Drive Idle Pulley Bracket Idler Pulley Pulley Gear 36T 45T Pulley amp Gear 28T 16T Idler Pulley 20T Tension Lever Drum Drive Timing Belt 699PX Perforated Disk Photointerruptor Bracket Photointerrupter L Type Stopper Screw Development Support Solenoid Solenoid Bracket Spring Drive Wheel Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x8 Philips Pan Head Screw M4x10 Tapping Screw M4x6 Tapping Screw M4x8 Hexagon Headless Set Screw M4x5 Hexagon Headless Set Screw M5x5 Hexagon Headless Set Screw M5x6 Parallel Pin 14 Bushing 4x5 Retaining Ring M5 Retaining Ring M6 Ball Bearing 6x12x4mm Ball Bearing 8x16x5mm Philips Screw With Flat Washer M4x6 Philips Flange Screw M4x8 Capacitor 14MF 250V Retaining Ring M4 Harness Clamp Qty Per Assembly 2 30 87 ELECTRICAL SECTION 1 25 56 25 ELECTRICAL SECTION 1 Index ipti 30 87 Let PartNo Desorption QW Per No Part No Description Assembly C uS c AZ32 0007 A007 5865 A007 5416 AZ32 0005 A007 5858 AZ50 0002 A007 5366 A007 3791 01 2006 01 0009 15 1072 05 0008 231 0001 007 5857 007 5460 232 0006 5215 5380
156. 611 4272 1611 4330 1611 4393 1611 4472 1611 4563 Resistor Resistor 4 7KOHM 1 8W 5 6 8KOHM 1 8W 5 Resistor 10KOHM 5 Resistor 22KOHM 1 8W 5 Resistor 1110HM 5 Capacitor 100PF 50V 596 Resistor Resistor Resistor Resistor Resistor Resistor Resistor 10KOHM 1 4T 5 2 20HM 1 4W 5 2 7KOHM 1 4T 5 3300HM 1 4T 5 39KOHM 1 4 5 4 7KOHM 1 4T 5 56KOHM 1 4 5 9 161 9 162 9 163 9 164 9 165 9 166 9 167 9 168 9 169 9 170 9 171 9 172 9 173 RICOH RICOH FI5580 5590 PARIS CATALOG RICOH COMPANY LTD PARTS CATALOG INTRODUCTION This chapter instructs you the numbers and names of this parts on this machine INDEX to PARTS CATALOG Location of Unit 3 a ESSET a s 8 2 eS DERE ES 10 3 OPUS luu asuy aY 12 4 OPUS 2 5 uo pr 14 5 OPUS ILS ERE Ed xe 16 6 Platen Cover and Cassette 18 7 Paper Feed Unit 1 20 8 Paper Feed Unit 2 5 249 ERES 22 9 Duplex Section 1 24 10 Duplex Section 2 26 11 Duplex Section 3 28 12 Invertor Section 1 30 13 Invertor Section 2 32 14 Development 1 34 15 Development 2 c ver RR RR 36 16 Tra
157. 7 AA15 2008 Seal 5x6x40 AA15 2011 Brush Seal 4x5x25 8 A007 1709 Mirror Drive Pulley 80 AC03 0016 4th Mirror 9 01 7039 Gear 24T 48T AC03 5004 Rear Spring Plate 4th Mirror 10 A007 1707 Magnification Motor Bracket 5003 Front Spring Plate 4th Mirror 11 A007 5215 Lens Home Sensor Harness A007 1722 Cam Plate Lens Shield 12 A007 1706 Magnification Drive Motor DC4 8W A007 1785 Harness Guide Exposure Lamp 13 007 1663 Stepping Motor Cover A007 1701 Rear Bracket 6th Mirror 14 A007 1664 Seal Stepping Motor Cover 05 1001 Guide Rod Magnification 15 A007 1716 Lens Drive Pulley 80T A007 1761 4th and 5th Mirror Bracket 16 AC03 0018 6th Mirror ACO3 5005 Front Spring Plate 5th Mirror 17 A007 3497 Development Unit Rail ACOS 5006 Rear Spring Plate 5th Mirror 18 5007 Spring Plate 6th Mirror ACO3 0017 5th Mirror 19 A007 1700 Front Bracket 6th Mirror A007 1770 Guide Bracket Lens Shield 20 5205 1853 Seal 14mm 5215 5230 Photointerrupter L Type 21 15 1087 Shield 2x15x15 A007 1776 Lens Home Sensor Bracket 22 AA15 0012 Shielding Mylar 30x30 5205 5251 LED Sensor T Type 23 AA15 1088 Seal 2x20x28 2 A007 1781 Mirror Home Sensor Bracket 24 AA15 0014 Light Shielding Mylar Center 2 5215 1805 Lens Tension Pulley 25 A007 1729 Lens Fixing Plate 5215 1811 Lens Drive Wire Spring 26 AA16 1015 Lens Cushion 5215 2621 Snap Ring M6 27 02 0047 Lens 5 215 19 A007 1726 Lens Bracket 28 AA15 1091 Se
158. 72 6769 2284 6769 2312 6769 2314 6769 2519 6769 2521 6769 2522 6769 2525 Spring Plate Upper Drive Roller Driven Guide Plate Upper Bracket Front Hinge Plate Rear Hinge Plate Paper Transport Hinge Shaft Mylay Jam Sensor Lower Sensor Cover Front Cover Mounting Bracket Rear Cover Mounting Bracket Front Grounding Plate Rear Grounding Plate Grounding Plate Angle Front Bin Holder Rear Bin Holder Angle Lower Sensor Board IC SI 3242P Lower Mounting Stud Rubber Magnet Upper Turn Feed Rollers Lower Turn Feed Rollers Exit Roller First Bin Upper Turn Guide Guide Plate Lower Turn Guide Antistatic Brush Antistatic Brush Shaft Turn Gate Lower Support Bracket Mylay Jam Sensor Antistatic Brush Sorter Bin Interrupt Bin Antistatic Brush Jan 15 188 Page and Index No 5 26 5 27 5 38 5 39 5 41 5 40 7 52 7 23 5 17 5 6 5 15 5 12 7 39 5 13 5 11 5 45 7 21 13 1 5 37 5 34 7 46 7 47 7 10 7 7 7 5 7 15 7 24 7 8 7 17 7 22 7 53 5 9 5 42 5 8 5 10 Bin Gate Lever Bin Gate Spring Bin Gate 6769 3111 6769 3131 6769 3132 6769 3133 6769 3134 6769 3150 6769 3226 6769 3611 6769 3612 6769 3613 6769 3614 6769 4161 6769 4166 6769 4168 6769 5631 6769 5631 6769 5632 6769 5632 6769 5655 6769 6136 6769 6142 Spring Bin Gate Solenoid Spring Turn Gate Turn Gate Solenoid Swall Plate Spring Guide Roller Latch Transport Bracket Stu
159. 76 5209 4126 007 4192 5216 4100 5442 4201 007 5540 01 3060 AB01 3061 5442 4152 AA13 2024 007 4151 5215 5390 5203 5801 5215 4093 5215 4211 4 5001 5215 4196 007 4195 0313 0060W 0313 0120W 0314 0060W 0434 0080W 0434 0140W 0720 0030 0720 0050 0720 0060 0720 0070 0725 0200 0740 3008 0805 3377 0951 3005W 0434 0100W Fusing Unit Stopper Left Fusing Rail Hot Roller Heater 750W 115V Heater 800W 220V Fusing Side Frame Front Front Lamp Terminal Shaft Front Lamp Terminal Pressure Spring Pressure Lever Front Lamp Terminal Spring Front Lamp Terminal Bracket Bushing 20mm Gear 16T Fusing Unit Shaft Fusing Shaft Collar Bushing 8mm Gear 36T Wire Clamp Fusing Connector Bracket Rear Heater Terminal Rear Bracket Lamp Terminal Fusing Unit Harness Gear 27T Gear 17T Spring Fusing Drive Spacer 1x6x10mm Fusing Side Frame Rear Temperature Fuse 182 C Thermofuse Bracket Upper Frame Decal Thermofuse Oil Supply Pad Oil Sump Holder Oil Sump Philips Pan Head Screw M3x6 Philips Pan Head Screw M3x12 Philips Pan Head Screw M4x6 Tapping Screw M4x8 Tapping Screw M4x14 Retaining Ring M3 Retaining Ring M5 Retaining Ring M6 Retaining Ring M7 Retaining Ring C M20 Ball Bearing Ball Bearing 25x42x9mm Philips Screw With Flat Washer M3x5 Tapping Screw M4x10 Qty Per Assembly 51 35 36 37 38 39
160. 85 Beat Fange 12 008 2084 Cleaner Slider 46 5447 2286 Drum Guide 13 008 2085 Cleaner Charge Corona 0006 Blawer Fan Motor SUG 48 A007 2149 Blower Bracket l 15 008 2090 Support Cleaner Sensor 49 A007 2146 Biewer Duct 16 50 AX500011 Quinching Lamp 17 AA11 1001 Charge Corona Feeler 5i AD021007 Receptacle 18 002 2011 Front End Block Charge Corona 50 1008 Receptacle 19 5216 5245 Photointerrupter IL G 3P S3T2 E 3 ADO2 1009 Receptacle a 54 007 2155 ID Sensor Duct 1 w js a 2222 Pulley JA 008 5321 Motor DC 56 AD02 1012 Main Corona Receptacle 57 007 2267 Drum Drive Pulley 1121 24 A008 2091 Support Pad Cleaner Motor M Moi Jet LE 25 AD02 2013 Front Cover Charge Corona TT Glam 26 ACO1 5001 Dust Proof Glass MA TOM 2 2x17x23 2 61 008 9001 Corona Wire 10pcs set 29 15 1030 Seal 2x11x75 ae 2 End Block a 2 64 06 3025 Terminal Spring 32 AA15 1067 Seal 2x8x310 2 65 002 2017 Front Cover End Block 1 33 15 1065 Seal C amp D 2 66 5442 2108 Spring Corona Wire 34 A007 2051 Rail I 67 A007 9002 PCC PQC Colona Wire 10pcs set 35 A007 2121 Drum Stay Support Bracket 3 RUNE Mer ROMS 101 0313 0450W Philips Pan Head Screw M3x45 102 0314 0050W Philips Pan Head
161. A1A1 1100 1042 Socket Mate N Lock 1402 0185 Zener Diode AWO1 D8 1100 1043 Pin Mate N Lock 1402 0423 Diode 555006 1100 1168 Fastening Receptacle 1402 0489 Diode U15J 1100 1169 Fastening Receptacle 1405 0127 Photothyristor TLP541G 1100 1239 Pin Mate N Lock 1405 0175 Thyristor 400V 8A 1100 1249 Receptacle Terminal 1407 1850 IC TD62601P 30 87 1600 0370 Resistor 1000HM 1T 5 1600 1038 Resistor 1OHM 5T 10 1602 2627 Resistor 2200 1W 1604 0967 Capacitor 0 68uF 35V 1604 1247 Capacitor 3 3U 35F 1604 1283 Capacitor 4 7uF 25V 1606 0658 Capacitor 0 1uF 50V 1606 0848 Capacitor 0 01uF 1606 1336 Capacitor 1000PF 50V 1606 1352 Capacitor 50V 1606 1581 Capacitor 0 47 630VDC 1611 4102 Resistor 1KOHM 1 4T 5 1611 4103 Resistor 10KOHM 1 4T 5 1611 4104 Resistor 100KOHM 1 4T 5 1611 4153 Resistor 15KOHM 1 4T 5 1611 4221 Resistor 2200HM 1 4T 5 1611 4272 Resistor 2 7 1 4 5 1611 4331 Resistor 3300HM 1 4W 5 1611 4472 Resistor 4 7 1 4T 5 15 Location of Unit DP Lisas ee Snare 1 2 S ADEM S a seus qox 4 DF Main 5 DF 55 Parts 30 87 LOCATION OF UNIT 3 DF Ii 1 DF I 1 30 87
162. A409 1197 Spacer 10 x 16 x 1 6 mm 5918 2327 Release Lever A409 1201 Gear 46 5918 2355 Feed in Motor Bracket A409 1195 Exit Drive Shaft 5918 2275 Timing Tightener A418 1142 Front Side Plate Exit Drive 5918 2285 Tightener Stud A409 1192 Pulley 15 5215 5230 Photointerrupter 409 1191 Timing 83mm 5918 2380 5936 5501 Transport Drive Motor DC 21W A418 1140 Exit Guide Plate 5918 2311 Middle Drive Shaft A418 1147 Seal M10 x 1 5918 2317 Gear 19T 419 1120 Original Feed 5918 2314 Timing Belt MM63 5918 3369 Belt Drive Roller 5918 2313 Pulley 30T 5918 1556 Stay 409 1161 Pulley 21T 5918 3382 Stopper 418 1141 Motor Bracket 1 5918 3381 Floating Roller A418 1158 Spacer M6 5 x 1 5918 3383 Holder Floating Roller A418 1145 Collar M6 5918 3380 Spring Floating Roller A418 1146 Rubber Bushing M6 5875 1540 Shaft Floating Roller A418 5811 Main Harness 1 5918 3385 Belt Unit Stay 5918 2295 Pulley 79 5918 3125 Stud M4 5918 2316 Timing Belt P2M 208 409 1150 Spring Anchor 5918 2270 Pulley 15T A418 5821 Grounding Wire A409 1143 Pulley 50T 409 1133 Front Frame 5918 2330 Clutch Lever 5918 3395 Front Belt Unit Plate 5408 3253 Spring Detent Arm 5918 3007 Belt Unit Holder 5918 2324 Solenoid Bracket 5413 2298 Stepped Screw M4 5918 5525 Registration Solenoid 1 5918 3365 Belt Release Bracket 5894 2229
163. AC 28W Cooling Fan Motor Blower Fan Motor Exhaust Fan Motor Transport Fan Motor Scanner Motor DC 42W Pick up Solenoid Manual Feed 2 dis Page and AX10 0005 AX11 0006 AX20 0017 AX20 0018 AX20 0018 AX20 0019 AX20 0020 AX20 0021 44 0008 44 0009 AX50 0008 50 0010 AX50 0011 AX52 0005 11 0001 AY11 0001 11 0002 11 0002 223 0002 231 0001 232 0005 232 0006 232 0007 240 0003 240 0003 240 0004 240 0004 240 0004 250 0002 008 1272 008 1307 008 1351 008 1352 008 1668 008 2080 Duplex Positioning Solenoid Duplex Pick up Solenoid Registration Magnetic Clutch Paper Feed Clutch Paper Feed Clutch Magnetic Clutch Toner Supply Transport Magnetic Clutch Duplex Feed Transport Magnetic Clutch Heater 750W 115V Heater 800W 220V Pre Transfer Lamp 430V 1 3W Eraser Quinching Lamp Exposure Lamp 85V 160W AC Drive Board 115V AC Drive Board 115V AC Drive Board 220 240V AC Drive Board 220 240V DC Control Unit Power Pack PCC Power Pack Charge amp Bias Power Pack T 8 S Power 8 BR Motor Harness DC Motor Harness Cleaner Sensor Harness Cleaner Sensor Harness Cleaner Sensor Harness CFL Stabilizer Front Cover Band Left Cover Cap Sorter Left Cover Cap L Left Cover Cap S Rear Platen Cover Pulley Support Charge Corona 129 A008 2084 A008 2085 A008 2090 A008 2090 A008 2091 A
164. Counter Cover Front Cover Ass y Rear Upper Cover Right Front Cover Right Rear Cover Left Front Cover Left Cover Rear Cover Toner Collection Rear Cover Inner Front Upper Cover Ass y Left Inner Cover Right Inner Cover Front Inner Cover Lower May 30 87 w Page and A007 6229 A007 6348 A007 6348 A007 6349 A007 6349 A007 6351 A007 6351 A007 6353 A007 6353 A007 6811 A007 6811 A007 6813 A007 6813 A007 8600 A007 8601 A007 8602 A007 8603 A007 8604 A007 8605 A007 9002 A007 9002 A007 9003 A007 9004 A007 9005 A117 4511 Front Inner Cover Upper Decal Misfeed Large Decal Misfeed Large Decal Misfeed Small Decal Misfeed Small Decal Adding Toner Decal Adding Toner Reset Decal Reset Decal Drum Shaft Knob Decal Drum Shaft Knob Decal Drum Shaft Knob 4 Decal Drum Shaft Knob 220V Operating Instructions English Operating Instructions German Operating Instructions French Operating Instructions Italian Operating Instructions Spanish Operating Instructions 5 Language PCC PQC Colona Wire 10pcs set PCC PQC Corona Wire 10pcs set Transfer Corona Wire 10pcs set Separation Corona Wire 10pcs set Hot Roller Stripper 6pcs set Rear Paper Stopper Guide Unit Wu Page and 00 1037 AA00 1037 AA00 1038 00 1038 AA00 1050 AA00 1050 00 1054 00 1054 AA00 1062 00 1062 00 2003 AA00 2003 00 2004 00 20
165. Development Anger Paddle Roller Toner Agitator Toner Agitator Cleaning Brush Toner Collection Coil Cleaning Biash Roller Seal Cleaning Entrance Hot Roller Pressure Roller Ball Bearing 10x26x8 Bushing 20mm Oil Supply Pad Feed Roller Cassette Cover DLT Cassette Cover LT Transport Roller 20mm Upper Registration Roller 128 30 87 PM Page and AF02 0022 02 0023 02 0024 AF02 0026 02 0027 AF02 0029 AF02 0029 AF02 0030 AF02 0031 AF02 2003 AF02 5001 AF02 5002 AF02 5003 0001 1001 4 0005 4 0006 4 3001 AG05 0006 AG05 1003 AW00 0002 AW00 0003 AW00 0004 AW40 0003 AW40 0005 02 0028 02 0029 AX02 0030 02 0031 AX04 0004 AX04 0006 04 0007 AX05 0008 06 0003 AX10 0004 Lower Registration Roller Upper Middle Roller Lower Middle Roller Transport Roller 16mm Exit Roller Entrance Guide Plate Inverter Return Roller Inverter Return Roller Inverter Roller Inverter Pressure Roller Inverter Return Roller Junction Gate Fork Gate Pawl Large Fork Gate Small Entrance Actuator Roller Duplex Feed Roller Lower Exit Roller Exit Roller Receiving Tray Fusing Unti Knob Transport Handle Rod Fiber Connector Fiber Connector Red Fiber Connector White Toner Density Sensor Paper Registration Sensor Paper Feed Motor Cooling Blower AC50Hz 20 5W 60Hz 18W Main Drive Motor AC 39 5W Development Motor
166. E 26 30 87 LOCATION OF UNIT RT TRANSP ICAL VERT 1 VERTICAL TRANSPORT May 30 87 20 101 9 2 21 S AA I 224 0 1 VERTICAL TRANSPORT May 30 87 Index Kad Q ty Per Part No Description Description Assembly cO N O A n 420 4110 5053 0223 420 4113 01 3026 420 4114 420 4115 420 2710 5206 4390 420 2761 5205 2697 5205 2693 420 2762 420 2770 420 2741 420 2742 420 2735 420 2743 5205 5251 420 2732 420 2755 420 2731 420 2751 420 2756 420 2780 420 5273 1 3097 420 2767 01 3094 20 0016 420 2726 420 2720 5205 2866 420 2766 420 2563 Transport Knob Bracket Bushing 8nm Gear 26 Gear 32T Knob Shaft Transport Roller Knob Front Side Fence Transport Gear 20 Gear 38 Bushing Upper Registration Roller Relay Roller Spring Transport Bracket Spring Front Transport Bracket Paper Sensor Feeler Feeler Shaft Paper Sensor Feeler Bracket Upper Shutter Paper Sensor LED Sensor Type T Transport Sensor Bracket Upper Drive Relay Roller Left Guide Plate Transport Right Guide Plate Transport Upper Relay Roller Rear Transport Bracket Vertical Transport Harness Gear 20T Idle Gear Spring Idle Gear 36T Magnetic Clutch Vertical Transport Rear Side Fence Cap Transport Rear
167. E H 1 Turn off the main switch and open the front cover 2 Remove the settler bar A the lower inner cover B 2 screws and the transport unit post C 2 screws Then remove the duplex delivery tray D 1 stud screw 3 Lower the transport unit and remove the duplex transport unit cover E 1 screw Then remove the duplex transport unit F 2 screws 4 Remove the rear cover 2 screws and remove the main board 2 screws leave connectors inserted Then remove the connectors from the fork gate unit 5 Lower the fork gate unit G and press down the lever H on the bottom of the rear right corner of the fork gate unit Then pull the fork gate unit to the right and remove it NOTE When reinstalling the fork gate unit press the 1st amp 2nd fork gate with your fingers to avoid the fork gate from being damaged 11 20 3 Jogger Unit Removal LA 1 Remove the rear cover 2 screws and the toner collection bottle 2 Lower the power pack bracket Refer to Transport Unit Removal Then remove the seven connectors A 2P black 2P white 2P yellow 3P black 6P black 3P white 3P red from the jogger unit 4 Remove the front cover 2 knob screws B and the lower inner cover C 2 screws 5 Remove the transport unit post D 2 screws Then remove the toner catch pan E and the settler bar 6 Remove the knob screws then remove the jogger unit F 2 screw
168. East amp Asia INSTALLATION PROGEDURE NOTE USA version The platen cover and the original stacker are needed as options if DF is not to be installed Also the copy tray is needed if the sorter is not to be installed European version The platen cover and the original stacker are needed as options if DF is not to be installed Also the guidance ROM kit option is needed if one of the following optional languages is wanted on the guidance display Option ROM Standard ROM 0 Swedish 0 Japanese 1 English 1 English 2 Danish 2 French 3 Norwegian 3 German 4 Finnish 4 Italian 5 Dutch 5 Spanish The English in both the optional and the standard ROMs are the same 11 3 1 Remove the strips of tape and open the right and left doors 2 Remove the strips of tape as follows Non duplex model B Duplex model B C 3 Remove the fork gate unit support cushion D Duplex model only 4 Remove the wedge E from between the registration rollers 5 Remove the upper rear cover 4 screws the upper left cover 2 screws and scanner lock plate B 1 screw NOTE Reinstall the screw for future use Do not throw away the scanner lock plate It is necessary to reinstall it if the copier is to be transported long distances by vehicle 6 Remove the main PCB shielding plate C 2 screws and move the jumper connector JPSW 191 on th
169. Erase Adjustment When The leading erase margin is not within specifications Purpose To maintain the correct leading erase margin Target 35 25 mm SP 41 0 6 mm step 15 steps The erase lamp on period can be changed 1 Place 150 mm scale on the exposure glass align it perpendicular to the left scale 2 Adjust the leading edge erase margin using SP 41 Make three copies each time 3 51 12 1987 12 Registration Adjustment is not within specifications When Registration Purpose To maintain proper registration Target 0 2 mm Measure SP 42 0 6 mm step 15 steps The registration roller start timing can be changed Place a 150 mm scale on the exposure glass align it perpendicular to the left scale ds 2 Adjust the registration using SP 42 Make three copies each time 3 52 12 1987 1 Charge Corona Wire Replacement 1 Remove the drum inner cover A 1 screw 2 Unplug the charge corona connectors B and take out the charge corona unit C 3 Remove the front D and rear E endblock covers front 3 screws 4 Remove the wire cleaner F 1 screw 5 Remove the rear endblock G 1 screw CAUTION The endblock may spring away from the corona unit so hold it firmly 3 53 12 1987 10 Unhook tension spring and take off the old corona Clean the endblock en
170. Fastening Receptacle Fastening Receptacle May 30 87 73 111 75 106 77 101 73 112 75 107 77 102 83 105 101 105 101 109 103 101 103 103 79 101 81 102 91 101 93 102 101 102 101 106 103 104 75 108 79 102 85 102 87 101 93 110 97 106 99 101 99 104 73 113 79 103 95 101 99 105 73 114 75 109 87 102 73 115 73 116 T Page and 1100 1327 1100 1327 1100 1327 1100 1327 1100 1327 1100 1327 1100 1328 1100 1328 1100 1328 1100 1329 1100 1339 1100 1341 1100 1343 1100 1345 1100 1348 1101 0328 1102 0185 1102 0782 1102 0946 1102 0946 1102 0958 1102 0977 1102 0983 1102 1089 1102 1089 1102 1091 1102 1091 1102 1092 1102 1093 1102 1093 1102 1094 1102 1172 1102 1178 1102 1253 1102 1286 Contact Contact Contact Contact Contact Contact Contact Contact Contact Socket Contact Pin Contact Pin Contact Pin Contact Pin Contact Pin Contact Connector Pin Contact Connector 4P Connector 4P Housing 3P Housing 3P Connector 2P Connector Heater Connector 2P Connector 3P Connector 3P Connector 6P Connector 6P Connector 9P Connector 10P Connector 10P Connector 12P Connector 4 Connector 5P Connector 15P Connector 73 117 81 103 83 106 85 103 93 103 97 101 87 103 91 102 95 103 97 102 93 104 75 110 93 105 75 111 73 118 63 102 73 119 75 112 75 113 83 107 65 102 83 108 75 114 73 120 99 106 73 121 79 104 9
171. Front Hinge Lower 1 0324 0080F Sunken Head Screw x 8 411 1711 Upper Stay A411 6211 Rear Cover 14 8017 Stud 28mm 2 A411 6411 Right Cover A411 1810 Base Cover A411 6111 Front Cover A411 1456 Knob Screw A41 1421 Side Stay A411 3771 Bin Guide 4 A411 3761 Guide Pin 2 0964 4008W Tapping Screw with Flat Washer 8 411 3611 Rear Side Plate Bin Unit A411 3211 Bottom Bin 411 3511 Front Side Plate Bin Unit A411 3751 Stay Bin Unit A411 3121 Sorter Bin Even 10 411 3111 Sorter Bin Odd 10 A411 6351 Rear Hinge Lower 411 7117 Decal Misfeed Removal 5886 1728 Collar 6 1mm 6769 1127 Lower Mounting Stud 30 87 i 2 MID SORTER M 2 MIDI SORTER Il Index ji Pars No iori on Index No 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 A411 1611 A411 2811 411 1511 6803 5430 5053 0447 0009 2011 411 2111 AF02 0016 2 0017 A411 2751 A411 2551 A411 4921 411 5600 411 5508 A411 5610 A411 4911 A411 4251 AA02 1004 A411 4105 411 5400 411 5410 0010 0806 5016 A411 2851 A411 2661 A411 2621 5895 5732 12 1001 411 2611 5919 2218 A411 2531 0313 0120W 0314 0080M 0314 0100 0434 0080W 0951 3006W 0313 0060W 0313 0140W 0315 0100W 0434 0100W 0443
172. Gate Arm Spring Fork Gate Lever Micro Switch Spring Fork Gate Holder Description Philips Pan Head Screw M3x4 Philips Pan Head Screw M3x6 Tapping Screw M4x6 Tapping Screw M4x8 Hexagon Headless Set Screw M4x5 Hexagon Headless Set Screw M4x6 Hexagon Bolt M4x5 Flat Washer M5 Retaining Ring M3 Retaining Ring M4 Retaining Ring M5 Tapping Screw M4x8 Collar 6 5x20mm Spacer 6 13 1 Tapping Screw With Flat Washer M3x6 Tapping Screw With Flat Washer M4x8 Philips Pan Head Screw M4x6 Q ty Per Assembly Qty Per Assembly 25 A007 4921 A007 4970 A007 4967 A007 4950 A007 4955 A007 4979 5206 2833 A007 4976 A007 4960 06 6018 A007 4972 5446 4235 A007 4973 A007 4965 5208 4173 A007 4980 AA16 1016 AF02 5002 AF02 5003 A007 4934 AA12 0002 AF02 0027 A007 4930 06 0059 06 0060 5443 2668 AA12 0001 A007 5264 00 1062 AA00 1050 A007 6353 Part No Rear Side Frame Fork Gate Fork Gate Lever Left Solenoid Gate First Gate Arm Second Gate Arm Fork Gate Solenoid Gate Solenoid Bracket Fork Gate Solenoid Bracket Third Gate Arm Spring Fork Gate Actuator Fork Gate Actuator Spring Hot Roller Stripper Release Lever Fork Gate Junction Gate Shaft Arm Spring Stripper Fork Gate Setting Plate Bracket Cushion Fork Gate Fork Gate Pawl Large Fork Gate Pawl Small Fork Guide Roller Anti static Brush Fork Gate 4 Exit Ro
173. IC 0100 CONNECTOR RESISTOR ARRAY RESISTOR CAPACITOR 0 10401 119 120 16402 119 CN412 104 RAY402 1 R402 125 IC403 119 CN413 112 R403 123 CN414 113 CN415 105 0406 117 0416 17 0426 118 CN406 102 CN416 16 C406 122 0407 17 0417 117 0427 118 CN407 106 CN417 115 0408 117 0418 117 CN408 110 0409 117 D419 117 CN409 103 0410 117 0420 117 CN410 108 bn EN Loa a 66 30 PAPER FEED CONTROL BOARD Part No May 30 87 Qty Per Assembly Description Description Qty Per Index A007 5190 Paper Feed Control Board 1100 1091 1100 1095 1100 1096 1102 3169 1103 0774 1103 0777 1103 1400 1103 1401 1103 1402 1103 1531 1103 1682 1103 1694 1103 1696 1103 1724 1103 1725 1103 1752 1401 0825 1402 0423 1408 0200 EI Connector 3P Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector 10P 12P 32P 3P 30 2P 7P 4P 2 2 2 2 Diode 155176 Diode S5500G IC TA75339P 1601 7167 Resistor Array 4 1 8W 1604 1382 10uF 50V 1606 0998 Capacitor 0 01uF 50V 1611 4153 Resistor 15KOHM 1 4T 5 1611 4472 Resistor 4 7KOHM 1 4T 5 1611 4682 Resistor 6 8KOHM 1 4T 5 67 31 DRIVE BOARD RA CONNECTOR
174. L CAPACITOR TR RESISTOR C502 TR502 1 R502 129 R512 133 C503 122 R503 136 R513 133 C504 122 R504 137 R514 133 C505 126 R505 134 R515 130 1159 126 R506 129 R516 130 2207 124 R507 129 8517 130 C506 R508 129 8518 116 1150 125 8509 129 8519 116 220V 127 8510 1 8520 116 L II LU S DIODE TRC VR IC PC CR DB SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX NO NO NO NO NO NO NG NO NO NO NO NO 0501 107 501 14 VR501 PC501 108 CR501 08501 TRC502 113 PC502 108 115V 115V TRC503 110 PC503 2209 2209 115 108 CR502 08502 2200 111 115V 120 1159 109 2209 121 2209 112 8503 08503 1159 1159 109 220 2209 112 08504 1150 109 2209 112 CR505 115 109 2207 112 68 R522 R523 132 132 May 30 87 ZENNER NO borr TO 31 DRIVE BOARD May 30 87 Index eae Q ty Per Index Q ty Per AY11 0001 AC Drive Board 115V 1103 1724 Connector 2P 11 0002 Drive Board 220 240V 1103 1731 5215 5222 Transformer 100V 25V 1208 1034 Relay DC24V 1402 0360 Zener Diode HZ20 1402 0467 Diode S5566G 1405 0127 Photothyristor TLP541G 1405 0130 Rectifier 1G4B42 1405 0148 Tri
175. LEX ENTRANCE HARNESS TONER END SENSOR HARNESS May 30 87 anti A007 5263 Duplex Entrance Harness A007 5204 Tonner End Sensor Harness 1100 1253 Pin Mate N Lock 1102 1790 Connector 6P 1103 1336 1100 1253 Pin Mate N Lock 1100 1259 Socket Mate N Lock 1102 1089 Connector 3P 1102 1814 Connector 3P 99 47 DUPLEX STOPPER SOLENOID HARNESS INVERTER GUIDE ENTRANCE HARNESS May 30 87 AND LED SENSOR HARNESS IOI 102 103 104 CN I CN2 E E e 105 106 108 107 p po CN I H 109 110 112 CN2 CN I 100 47 DUPLEX STOPPER HARNESS INVERTER GUIDE HARNESS AND LED SENSOR HARNESS A007 5262 Duplex Stopper Solenoid Harness A007 5260 Inverter Guide Entrance Harness A007 5265 L E D Sensor Harness 101 1100 1100 1102 1102 1100 1100 1102 1102 1100 1102 1102 1102 1159 1253 1396 1860 1249 1253 1660 1786 1249 1253 1620 1814 Description Socket Mate N Lock Pin Mate N Lock Connector 2P Connector 2P Receptacle Terminal Pin Mate N Lock Receptacle Housing Connector 3P Receptacle Terminal Connector 15P Connector 3P Connector 3P May 30 87 Q ty Per Assembly 30 87 TRANSPORT SENSOR HARNESS AND HOME SENSOR HARNESS 48 ES _al zo 58 os N SE MU 58 2 8 48 TRANSPORT
176. Lever Junction Gate Solenoid Junction Gate Solenoid Bracket Inverter Pressure Solenoid Pressure Solenoid Bracket Front Frame Duplex Feed Front Frame Duplex Feed Rear Frame Duplex Feed Rear Frame Duplex Feed May 30 87 Index No m Page and A007 4709 A007 4710 A007 4711 A007 4712 A007 4717 A007 4720 A007 4722 A007 4725 A007 4727 A007 4730 A007 4731 A007 4732 A007 4735 A007 4739 A007 4740 A007 4742 A007 4744 A007 4746 A007 4749 A007 4750 A007 4752 A007 4779 A007 4780 A007 4782 A007 4783 A007 4785 A007 4786 A007 4792 A007 4800 A007 4805 A007 4809 A007 4820 A007 4826 A007 4828 A007 4841 Push Lock Push Lock Bracket Fork Gate Knob Jogger Stay Jogger Motor Pulley Jogger Motor Bracket Home Sensor Bracket Duplex Guide Plate Jogger Fence Roller Duplex Guide Plate Middle Anti Vibration Pad Large Anti Vibration Pad Small Front Jogger Fence Jogger Fence Shoe 2 Jogger Fence Shoe 1 Rear Jogger Fence Guide Plate Jogger Fence Duplex Setter Mylar Front Duplex Setter Mylar Rear Low Shaft Guide Transport Duplex Settler Guide Duplex Stopper Solenoid Lever Duplex Stopper Paper Stopper Pulley Paper Stopper Pulley Adjusting Plate Duplex Solenoid Wire Clamp Connector Bracket Duplex Stay Pick up Arm Duplex Feed Shaft Feed Roller Arm Duplex Feed Arm Positioning Solenoid Lever Sensor Harness Cover 120 May 30 87 a Page and
177. Manual Feed Cover Side Fence Gear Qty Per Assembly A007 2800 5447 2927 5424 1472 A007 1316 007 1315 5205 2734 5215 2691 5215 2687 5446 1239 007 5874 5443 2706 007 6348 007 6349 007 6351 AA00 1037 AA00 1038 0323 0060W 0434 0080W 0802 5085 0802 5094 0802 5094 0803 0017 0960 4005W 0965 3008W 1105 0197 Manual Feed Table Support Friction Pad B Key Counter Cover Bottom Bracket Right Rear Cover Upper Bracket Right Rear Cover Manual Feed Table Magnet Brake Gear 16 Plate Nut Key Counter Key Cunter Bracket Plate 12x220x1T Decal Misfeed Large Decal Misfeed Small Decal Adding Toner Decal 2 Decal Regist Sensor Philips Sunken Head Screw M3x6 Tapping Screw M4x8 Tapping Screw M4x8 Tapping Truss Head Screw M4x8 Truss Tapping Screw M4T3x8 Knob Screw M4x65 Philips Flange Screw M4x5 Tapping Screw With Flat Washer M3x8 Wire Saddle May 30 87 Index Q ty Per 2 EXTERIOR 2 30 87 ds 102 M gt pum gt S Ee 2 cO A 007 5862 007 1065 007 1066 007 5005 007 5006 06 6019 14 5027 007 4381 06 6014 007 4382 007 2125 007 5864 007 2894 007 4475 007 1068 5205 2893 5206 2851 007 4370 007 4376 5205 1170 AG05 1003 5419 1057 5205 1853 EXTERIOR 2 Descript
178. Manual Feed Table Holder Spacer 1x8x12mm Spacer 1 1 Paper Feed Unit Harness Toner End Sensor Bracket Sector Gear Q ty Per Assembly Q ty Per Assembly 21 Part No A007 2655 01 1023 01 1024 AA14 0044 A007 5204 A007 3487 AA15 1027 A007 2650 06 3021 A007 2653 A007 2649 A007 2661 A007 2752 A007 2754 5205 2865 A007 2698 AX20 0018 5205 2674 5205 2678 5205 2680 5205 2681 5205 2788 5205 2667 01 3077 A000 5507 5053 0447 A007 2896 A007 2894 A007 2893 A007 2805 A007 2720 04 0004 AA15 1064 A007 3495 A007 2718 0313 0050W 0313 0280W 0314 0060W 0314 0080W 0314 0100W 0324 0080W 0434 0060W 0434 0080W 0574 0050E 0622 0100W 0720 0030E 0720 0040E 0720 0050E 0720 0060E 0720 0070E 0805 3042 0951 4008W Description Separation Fixed Bracket Gear 15T Gear 25T Pressure Arm Shaft Toner End Sensor Harness Toner End Sensor Cover Seal 3x16x57 Separation Ressure Arm Paper Feed Separation Spring Paper Feed Brace Upper Separation Guide Paper Size Sensor Bracket Volume Sensor Shaft Bottom Plate Lever Bushing Paper Feed Roller Upper Magnetic Clutch Stopper Paper Feed Clutch Spring Spring Coupled Gear 16T 53T Coupled Gear 17T 50T Cassette Sensor Arm Upper Bracket Paper Lift Motor Gear 20T Lift Motor DC1 69W Bushing M6 Seal 8x8x368 Cushion 8x15x30 Upper Paper Feed Bracket Manual Feed Sensor Bracket Paper En
179. Nov 15 87 4 S Removing Paper If A amp E are lit If E is lit Turn the knob 3 When the paper is not 2 ADDITION TONER When Add Toner Indicator bllnks 50 more copies can be made T any misfed paper copier turn the knob Replace Toner Bottle promptly When indicator stays lit copies cannot be made until toner is added Slide out the cassette bank unit Remove any misfed paper following the instructions inside E AMEN Grasp Ihe bottle holder Turn the lever on reverse Remove empty Toner and gently but firmly pull side of bottle holder Bottle counterclockwise Place new Toner Bottle Turn lever clockwise until Grasp bottle holder handle in the holder it locks and pull up until holder meels magnetic catch 3 DECAL AND DOCUMENT 15 87 S Removing Misfed Paper If E is lit F Grasp the E2 and Remove any misted swing it in the direction paper taking care not of arrow to open the to tear it guide plate When paper remains in the upper roller E D gt M NG vn Slide the unit in the Depress the lever 3 in direction of arrow the direction of arrow while pressing the knob Ea B wie original position 3 DECAL AND DOCUMENT cO 1 007 6348 007 6349 007 6351 019 6357 00 1071 019 1366 019 1365 019 6354
180. OL INDEX SYMBOL INDEX Nf NN NA NN NN NN p 100 117 SEIS 121 x E R100 IS 123 110 122 120 122 31 122 C101 120 x x 121 R101 124 R111 123 R121 127 R132 127 C102 119 120 R102 123 R112 123 R122 128 R133 122 C103 118 CHA 120 R103 130 R113 123 R123 124 RI3 126 x C104 x 118 C115 x 120 x R104 x 124 x R114 123 x R124 127 x x R135 127 105 18 120 R105 122 RIS 12 R125 122 36 131 C106 119 C117 118 R106 123 R116 124 R126 124 R138 124 C107 120 C118 120 R107 129 Rii7 129 R127 194 C108 120 C119 118 R108 123 R118 125 R128 127 m a m 3 TRAY BOARD A421 5200 Description Tray Main Board Q ty Per Assembly 1103 1247 1103 1729 1103 1730 1103 1739 1103 1743 1108 1757 1208 1047 1400 0072 1400 0135 1401 0825 1407 0520 1407 0622 1407 0981 1407 2028 1408 0124 1408 0412 1604 0909 1604 1363 1604 1366 1606 1336 1606 1458 1611 4101V 1611 4102V 1611 4103V 1611 4104V 1611 4380V 1611 4771V 1611 4472V 1611 4562V 1611 4564V 1611 4680V Connector 3P Connector 7P Connector 8P Connector 3P Connector 7P Connector 7P Solid State Relay 240V 3A Transistor 2SC372Y Transistor 25 1015 Diode 188176 IC HD74LS00 IC HD74LS10P IC TD62503P IC SN7
181. Optics 1 Exposure Glass Renova suyaspa 3 1 2 Sixth Miror Replacement sp se 3 2 3 Scanner Drive Wire Replacement 3 3 4 Fourth and Fifth Mirror Drive Wire Replacement 3 7 5 Lens Drive Wire Replacement 3 8 6 Scanner Harness Replacement Optics Cables amp Exposure Lamp mni ver lac 3 9 Development 1 Developer Replacement 3 11 2 Image Density Sensor Removal 8 3 12 Toner Collection Bottle Cleaning 3 13 4 Msg Voltage Checking sole 3 14 9 Vsd NORGE ACIUSUNEN osi 3 15 6 Toner Supply System Checking 3 16 7 Toner Density Recovery 3 17 6 Detach FIKed Mode Selections vase he 3 17 9 Toner Amount CHanGING 3 17 10 ID Pattern Bias Voltage Adjustment 2 3 17 Cleaning 1 Pick off Pawl Replacement 3 18 2 Cleaning Blade and Brush Replacement _ 3 20 3 Blade Cleaner and Bias Roller Blade Replacement 3 21 Fusing 1 FUSING Removal ees u teta 3 22 2 Oil Blade Replacement ospiti Gartenstadt 3 23 95 Thermisior Replacement ass
182. P 1102 1924 Connector 2P 1102 1925 Connector 3P 1102 1930 Connector 6P 1102 1932 Connector 1102 1938 Connector 2P 1102 1940 Connector 4P 1102 1952 Connector 2P 1102 1952 Connector 2P 1102 1953 Connector 3P 1102 1953 Connector 3P 1102 1964 Connector 2P 1102 1967 Connector 6P 1102 1976 Connector 2P 1102 1983 Socket Housing 1102 2098 Connector 12P 1102 2099 Connector 12P 1102 2113 Connector 2P 1102 2549 Connector 2P 1102 2986 Receptacle 14P 1102 3168 Receptacle 32P 1102 3168 Receptacle 32P 1102 3169 Connector 32P 1102 3173 Contact Connector 3P 93 106 Receptacle Housing 7P 81 107 Receptacle Housing 3P 101 107 Connector 6P 73 140 Connector 5P 87 104 Connector 8P 73 141 Connector 8P 85 104 Connector 4P 75 124 Connector 3P 101 108 Connector 3P 103 102 Connector 3P 79 105 Connector 3P 81 108 Connector 3P 91 104 Connector 3P 81 109 Connector 7P 81 110 Connector 6P 79 106 Connector 6P 99 102 Connector 3P 101 112 Connector 3P 103 106 Connector 3P 99 107 Connector 3P 75 125 Connector 81 111 Connector 4P 93 111 Connector 2P 101 104 Connector 4P 97 109 Connector 6P 79 107 Connector 3P 73 142 Connector 6P 83 111 Connector 2P 73 143 Connector 2P 83 112 Connector 2P 93 107 141 M Page and 1103 0657 1103 0662 1103 0701 1103 0725 1103 0774 1103 0777 1108 1134 1103 1336 1103 1337 1103 1337 1103 1344 1103
183. Page and AA15 1087 Shield 2x15x15 AA15 1088 Seal 2x20x28 AA15 1089 Seal 6x32x32 AA15 1091 Seal 2x8x110 AA15 1092 Seal 3x42x270 AA15 1093 Seal 3x25x170 AA15 1094 Seal 2 50 48 AA15 2005 Side Seal Cleaning Rear AA15 2006 Side Seal Cleaning Front AA15 2007 Brush Seal 6x7x144 AA15 2008 Seal 5x6x40 AA15 2009 Brush Seal 4x5x84 AA15 2010 Brush Seal 5x10x64 AA15 2011 Brush Seal 4x5x25 AA15 2012 Brush Seal 4x4x40 AA16 1014 Cushion Motor AA16 1015 Lens Cushion AA16 1016 Cushion Fork Gate AA16 1016 Cushion Fork Gate AA16 1017 Cushion Junction Gate AA16 1018 Cushion Duplex Frame AA16 1018 Cushion Duplex Frame AA16 1018 Cushion Duplex Frame AA16 1019 Cushion Guide Rod AA16 1019 Cushion Guide Rod AA16 1020 Lens Cushion 3x7x80 AA17 2003 Heat Shielding Sheet AA18 0001 Oil Tube 7 8mm AA18 0002 Oil Tube 320mm 01 0011 Gear 56 01 0011 Gear 56T 01 1005 Gear 18T ABO1 1010 Gear 16T 01 1011 Gear 14T 01 1015 Gear 27T 126 m Page and 01 7027 01 7029 01 7031 AB01 7032 01 7033 01 7037 01 7038 01 7039 02 3016 02 3017 2 3018 2 3018 02 6006 0014 0015 0016 0017 0018 0019 0020 0021 2014 2014 2015 2015 2016 2017 2018 3009 3010
184. Part No Description Assembly 787 ram zs 30 87 DUPLEX SECTION 3 11 1 DUPLEX SECTION 3 A007 4500 A007 4510 A117 4511 A007 4742 A007 4739 A007 4740 A007 4749 5206 2925 5206 2926 5206 2929 A007 4752 A007 4730 A007 4746 A007 4735 A007 4725 5206 2557 007 4731 A007 4732 5206 2700 A007 4744 5206 2877 A007 4727 AA16 1018 5206 2876 A007 4712 5209 1735 05 0013 007 5261 A007 4720 5350 2466 5919 5309 A007 4717 5205 5251 A007 4722 5053 0447 0313 0050W 0314 0060W 0314 0080W 0314 0100W 0323 0060W 0434 0060W 0434 0080W 0574 0040E 0574 0060E 0623 0120E 0720 0030E 0720 0040E 0720 0050E 0720 0060E 0807 3014 Description Jogger Unit Front Paper Stopper Guide Unit Rear Paper Stopper Guide Unit Rear Jogger Fence Jogger Fence Shoe 2 Jogger Fence Shoe 1 Duplex Setter Mylar Rear Duplex Settler Weight Duplex Settler Cushion Duplex Settler Duplex Settler Guide Duplex Guide Plate Middle Duplex Setter Mylar Front Front Jogger Fence Duplex Guide Plate Friction Pad Duplex Guide Plate Anti Vibration Pad Large Anti Vibration Pad Small Spring Pick up Roller Guide Plate Jogger Fence Wire Clamp Plate Jogger Fence Roller Cushion Duplex Frame Spring Wire Jogger Stay Pully Jogger Fence Drive Wire Home Sensor Harness Jogger Motor Bracket Spring Pressure Arm Stepper Motor DC 4 8W Jogger Motor Pulley L E D Sensor Type Home
185. Q ty Per Assembly Index Q ty Per 5 4 PAPER FEED SECTION May 30 87 AX NY d S T 3i a s VER TT J 2 4 3 2 A lt m 55 FOS 106 22 pu eq s VETT gt EN az LEZ p di ED es 29 LOW Sm 5 200 57 k ALT ES M D lt 23 a 262 29 24 fT gt gt 28 5 cO n Index No 71 72 73 74 75 76 77 78 79 007 2631 5205 2777 420 2131 5447 2681 5447 2723 5447 2726 5442 3218 5053 0223 007 2709 01 3079 007 2686 420 2152 420 2151 000 5507 5205 2678 5205 2667 5205 2788 5205 2681 5205 2680 420 2261 420 2220 420 2240 5205 2866 20 0015 01 3095 01 3077 007 2759 007 2757 007 2756 AA13 2024 5053 0447 0805 3291 5205 2865 A420 2270 5205 2674 Part No 5205 5253 007 2661 A420 2141 A420 2511 A420 2371 A007 2752 A007 2754 A007 2894 5205 2644 4TH PAPER FEED SECTION Description Pick up Lower Guide Cushion Lower Pick up Guide Paper Feed Stay Snap Ring Pick up Roller Paper Feed Roller Gear 18Z Bushing 8mm Paper Feed Roller Gear 21T Feed Guide Paper Feed Roller Pick up Shaft Feed Guide Shaft Lift Motor DC1 69W Spring Paper Lift Motor Bracket Cassette Sensor Arm Upper Coupled Gear 17
186. RICON RICOH FT5580 FT5590 FIELD SERVICE MANUAL RICOH COMPANY LTD 12 1987 5 INSTALLATION 1 1 Minimum Space Requirements enne 1 2 Machine Level NAG 1 3 Power Source surr OR VIS FR I sne 1 3 Accessary Check ________ ___ Installation Procedure RAE PSU 1 5 Cassette Modification exeuntes nunana 1 13 Key Counter Holder Installation mne 1514 SERVICE TABLES PM Tables pre 2 1 Service Tables 1 Test Points 1 2 Variable Resistors s addas dra V ain dida uh M pactus 2 4 DIP SWitehes Tables satses 2 5 4 User Godes lable ae 2 5 5 Service Program SP 8 Data Input Guide Table 2 6 Service Program Mode Operation 1 Service Program Access Procedure s nne 2 7 2 Change Adjustment Values or Modes e 2 7 3 Memory Clear Procedure en 2 8 4 Service Program Mode Table ee 2 10 5 Language Code Table iii 2 19 Special Tools and Lubricants eene 2 20 Service Remarks t Handing ihe Druin sasa aha 2 21 2 Charge COrona Vcr _ _____ _ _ _ ___ aede 2 21 3 ERE EP d sa docta 2 22 4 OPUS er 2 22 5 Development Unit emen 2 22 6 Transfer and Separation Corona
187. Screw 4 5 103 0314 0080W Philips Pan Head Screw M4x8 104 0434 0060W Tapping Screw M4x6 105 0434 0080W Screw M4x8 106 0534 0050E Headless Screw M4x5 107 0725 0100 Retaining Ring C M10 108 0725 0120E Retaining Ring C M12 109 0951 4008W Philips Screw With Flat Washer M4x8 110 0951 4012W Philips Screw With Flat Washer 4 12 111 0951 4060W Philips Screw With Flat Washer M4x6 112 0951 4008W Philips Screw With Flat Washer M4x8 113 0965 4010W Tapping Screw With Flat Washer M4x10 114 0971 3006A Polycarbonate Screw M3x6 41 18 DRUM SECTION 2 May 30 87 M Sg 8 79 AAN 10 2 lt ea 29 A LE Vo IG ge Bhs D 28 bd 107 o C x8 A 104 LK ios CBA S i 9 A X p e a ee Og 13 M E 18 lt gt DRUM SECTION 2 Part No 01 1005 AW40 0005 AW40 0003 007 2606 5205 2691 5205 2694 02 0024 06 3041 5205 2697 007 2592 007 2597 5442 2754 5215 2672 007 2577 5887 4162 007 2110 007 2109 007 2101 5215 2281 007 3886 007 3885 50 0008 007 2783 AF02 0021 02 0022 007 2624 007 2625 5205 2584 007 2614 15 1069 007 2616 007 2628 007 2620 5205 2579 007 2619 0313 0060W
188. Sensor Bracket Bushing M6 Philips Pan Head Screw M3x5 Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x8 Philips Pan Head Screw 4 10 Philips Sunken Head Screw M3x6 Tapping Screw M4x6 Tapping Screw M4x8 Hexagon Headless Set Screw M4x4 Hexagon Headless Set Screw M4x6 Spring Pin 3x12mm Retaining Ring Retaining Ring M4 Retaining Ring M5 Retaining Ring M6 Nylon Washer Q ty Per Assembly gt Index Q ty Per 29 08 3003 007 4705 16 1016 007 4780 5447 2681 5206 2605 5447 2678 5447 2688 5206 2607 5447 2695 5206 2603 5205 2608 5206 2609 007 4783 01 3088 007 4854 007 4851 06 3029 06 3027 007 4779 5206 5326 007 4785 007 4849 007 5262 5447 2833 06 0058 007 4782 007 4786 05 1002 5206 2689 007 4700 5442 2117 Description Bushing 6x18x5mm Rear Frame Duplex Feed Cushion Fork Gate Duplex Stopper Snap Ring Separation Roller Slip Clutch Cover Output Hub Spring Separation Input Hub Separation Driven Shaft Gear 23T Gear 22T Paper Stopper Pulley Helical Gear 29T Separation Drive Shaft Duplex Separation Arm Separation Pressure Spring Spring Duplex Stopper Solenoid Duplex Stopper Solenoid Lever Duplex Stopper Solenoid Adjusting Plate Duplex Solenoid Bottom Frame Duplex Feed Duplex Stopper Solenoid Harness Pin Ma
189. Sensor Bracket Toner End Sensor Cover Cooling Fan Cover Development Unit Rail Front Side Plate Cleaning Rear Side Plate Cleaning Cleaning Brush Drive Shaft Cleaning Brush Joint Upper Casing Cleaning Unit Seal Upper Casing Cleaning Blade Cleaner Lower Casing Ass y Cleaning Unit Lower Casing Cleaning Unit Inner Holder Beater Bar Cleaning Brush Holder Spring Brush Bias Roller Cleaning Blade Holder Pressure Arm Cleaning Blade Cleaning Grounding Plate Gear Support Bracket Cleaning Casing Outer Holder Brater Bar Blade Solenoid Bracket Pressure Lever Pick off Pawl Lever Blade Solenoid Cleaning Drive Bracket Cap Large Toner Collection Tank Sensor Holder Leaf Spring Toner Collection Tank Toner Collection Bracket 118 May 30 87 Page and 007 3781 A007 3782 A007 3783 A007 3784 007 3791 A007 3863 A007 3867 A007 3868 A007 3870 A007 3872 A007 3875 A007 3877 A007 3882 A007 3883 A007 3885 A007 3886 007 3901 007 3905 007 3907 007 3911 007 3927 007 3932 007 3934 007 3939 007 3941 007 3971 007 3974 007 4017 007 4027 007 4151 007 4161 007 4172 007 4178 007 4179 007 4192 Right Bracket Toner Collection Left Bracket Toner Collection Toner Collection Receiver Pipe Toner Collection Receiver Transport Fan Cover Separation Corona Cleaner Paper Guide T amp S Corona Separation Cleaner Slider Tension Bracket W
190. Set Angle Rack Drive Shaft Tape Paper Detect Shaft Spring Size Post Rack Support Bracket Rear Paper Size Decal Front Wire Tightener Front Paper Size Decal Qty Per Assembly May 30 87 ZI a A403 1187 A421 2520 A421 2521 A403 1111 A421 2515 0803 0017 0313 0040W 0720 0040E 0575 0050 0314 0050W 0720 0030E 0720 0060 0434 0080W 0434 0060W 0770 0432 0314 0200W 0314 0040W Rear Support Plate Actuator Paper Volume Spring Paper Volume Front Side Frame Rear Side Frame Knob Screw Philips Pan Head Screw 4 Retaining Ring M4 Hexagon Headless Set Screw M5x5 Philips Pan Head Screw M4x5 Retaining Ring M3 Retaining Ring M6 Tapping Screw M4x8 Tapping Screw M4x6 Rubber Shoe Philips Pan Head Screw M4x20 Philips Pan Head Screw M4x4 3 TRAY BOARD 30 87 CONNECTER SSR TRANSISTOR DIODE IC SYMBOL SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX NO yo M NO No 100 105 SSR100 s 107 0100 108 0100 110 10100 115 CN101 104 558101 107 0101 109 110 10101 113 102 102 aw 108 102 110 I 1H CN103 103 0103 109 0108 110 1c103 112 CN104 101 104 110 10104 1H 105 106 0105 110 10105 114 ve D106 110 1 16 omo CAPACITOR RESISTOR 57 7 n M ed SYMBOL INDEX SYMB
191. Side Fence Transport Magnetic Clutch Collar Magnetic Clutch Stopper Rubber Magnetic Clutch Stopper 0314 0060W 0314 0080W 0314 0120W 0434 0080W 0554 0040E 0633 0140B 0700 0080 0720 0030E 0720 0040E 0720 0050 0720 0060 Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x8 Philips Pan Head Screw M4x12 Tapping Screw M4x8 Allen Screw M4x4 Parallel Pin Washer Retaining Ring Retaining Ring Retaining Ring Retaining Ring 30 87 EXTERIOR 2 X 2 Description RR May 30 87 20 cO O FP gt 420 3210 420 3234 420 3250 420 5274 420 3215 420 3699 420 3693 420 3695 420 3694 420 3696 420 3698 420 3670 420 3675 420 3246 420 3658 420 3635 420 3653 420 3645 420 3655 420 3654 420 3222 5415 1142 420 3651 5896 1115 420 3230 420 3233 420 3247 5446 5832 5424 2625 420 3227 420 3226 420 3244 420 3240 420 3243 420 3625 Connector Angle Guide Holder Bracket Main Paper Bank Harness Slide Rail Paper Bank Magnet Catch Ass y Grip Guide Grip Guide Shaft Grip Paper Feed Table Grip Stopper Front Table Hinge Paper Bank Small Cover Paper Bank Front Cover Clamp Bracket Paper Bank Cushion Left Table Cover Guide Bracket Paper Bank Rear C
192. T 5 1611 4152 Resistor 1 5KOHM 1 4T 5 1611 4103 Resistor 10 1 4T 5 1611 4101 Resistor 1000HM 1 4T 5 1611 4229 Resistor 2 20 1 4W 5 1611 4513 Resistor 51KOHM 1 4T 1611 4181 Resistor 180 1 4T 5 1611 4184 Resistor 180KOHM 1 4T 596 1611 4563 Resistor 56KOHM 1 4T 5 1611 4331 Resistor 1 4T 5 1002 0307 Jumper Wire 1606 1336 Capacitor 1000PF 50V 1604 1382 Capacitor 10uF 50V 1606 1184 Capacitor 27PF 50V 1604 1378 Capacitor 1MF 50V 1604 1380 Capacitor 3 3uF 50V 1606 1348 Capacitor 0 022uF 50V 1606 1337 Capacitor 2200PF 50F 1604 1379 Capacitor 2 2uF 50V 1604 1372 Capacitor 2200uF 25V 1606 1346 Capacitor 0 01uF 1606 0658 Capacitor 0 1uF 50V 1606 1323 470PF 50V 11 5 DC CONTROL BOARD Jan 15 88 SYMBOL NO IC201 12 5 DC CONTROL BOARD Jan 15 88 Index Q ty Per Index Qty Per A455 5530 DC Control Board 5937 5604 IC SI 3242P 1402 0601 Rectifier RBV 401 1401 0832 Diode DSA1A1 1102 0960 Connector 4P 1102 0959 Terminal 3P 1102 0958 Connector 2P 1107 0390 Fuse 4A 1104 0307 Fuse Clip 1604 1411 Capacitor 2200uF 50V 1604 1385 Electrolytic Cap 47uF 20 50V 1606 0658 Capacitor 0 1uF 50V 1002 0307 Jumper Wire 13 15 88 6 HARNESS 14 6 HARNESS Index D Qty Per 2 3 4 455 5300 6769 5631 6769 5632 455 4531 Harness Fron
193. TICAL TRANSPORT HARNESS A420 5273 Part No Vertical Description Transport Harness Qty Per Assembly 1100 1159 1100 1172 1100 1239 1100 1249 1100 1327 1100 1328 1100 1342 1100 1345 1102 1326 1102 1402 1102 1524 1102 1786 1102 1922 1102 1969 1102 1974 1102 2482 19 30 87 Index Qty Per ay Per Socket Mate N Lock Fastening Receptacle Pin Mate N Lock Receptacle Terminal Contact Contact Contact Pin Contact Connector 3P Receptacle Housing Connector 2P RED Connector 3P Connector 14P Connector 10P Connector 8P Connector 9 FRONT PAPER BANK HARNESS 103 CN 451 103 20 30 87 9 FRONT PAPER BANK HARNESS Part No A420 5276 Description Front Paper Bank Harness Qty Per Assembly 21 Part No Description May 30 87 Qty Per Assembly 1100 1159 1100 1249 1100 1327 1100 1328 1102 1326 1102 1396 1102 1620 1102 1623 1102 1786 1102 1917 1102 1921 1102 1964 1102 1970 Socket Mate N Lock Receptacle Terminal Contact Contact Connector 3P Connector 2P Connector 3P Receptacle Housing 7P Connector 3P Connector 9P Connector Connector 2P Connector 2P 10 PAPER BANK HARNESS May 30 87 10 458 107 1 5e JON 746 SJ zx 104
194. Then remove the cables from the clamp E on the back of the optics PCB bracket 7 Replace the scanner harness and reassemble 12 1987 DEVELOPMENT 1 Developer Replacement 1 Raise the development unit release lever A and take out the development unit Then place it on sheet of paper 2 Carefully remove the developer exchange plate B 2 screws CAUTION Developer pours out quite quickly 3 Hotate the paddle roller knob C counterclockwise to remove all the developer Then reinstall the developer exchange plate 4 Remove the developer inlet cover D 1 screw and pour one kilogram of developer into the development unit while rotating the paddle roller knob to evenly distribute the developer 5 Heassemble 12 1987 2 Image Density Sensor Removal 1 Open the front cover 2 Remove the image density cover A 1 screw 3 Slide out the image density sensor B 4 Clean or replace the sensor C 3 12 12 1987 3 Toner Collection Bottle Cleaning gt gt SS EE 1 Remove the toner collection bottle cover A 2 screws 2 Disconnect the toner overflow sensor connector B and remove the bottle 3 Remove the stopper from the toner collection bottle to clean out the toner 3 13 12 1987 4 Vsg Voltage Checking When Every call especially if the drum is changed Purpose To confirm ID sensor mode operation Target
195. Top Zoom UP Key Top Zoom Down Key Top Key Top Point Main Corona Wire 10pcs set Platen Cover Sheet 10 Sheets set DC Motor Harness Fiber Connector 2 174135 1 Bushing 8mm Bushing 8mm Bushing 8mm Bushing 8mm Bushing M6 Bushing M6 Bushing M6 Bushing M6 Bushing M6 Bushing M6 Bushing M6 Magnet Catch Ass y Magnet Catch Ass y Registration Drive Spring Thermistor Spring Bushing 4x8x6mm Thermofuse Bracket Sprocket 24T Sprocket 12T Chain Tightener Fusing Release Lever Spring Adjusting Cam Start Lever Adjusting Cam Start Lever Seal 14mm Seal 14mm Spring Guide 130 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 2584 2608 2644 2667 2667 2670 26 4 2674 2678 2678 2680 2680 5205 2681 5205 2681 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 2691 2694 2697 2734 2734 2777 2782 2782 2788 2865 2865 2866 2893 2937 2946 2947 2953 2960 2962 2964 5205 2971 Cushion Guide Registration Lower Gear 23T Paper End Actuator Bracket Paper Lift Motor Bracket Paper Lift Motor Cassette Sensor Arm Spring Spring Spring Spring Coupled Gear 16T 53T Coupled Gear 16T 53T Coupled Gear 17T 50T Coupled Gear 17 50 Shaft Paper Guide Plate Spring Paper Guide Plate Bushing Upper Registration Roller Manual Feed Table Magn
196. Type T Pulley 19T Idler 5mm Tention Arm Tention Arm Spring Volume Sensor Arm Separation Roller Slip Clutch Cover Output Hub Cyrindrical Spring Input Hub Separation Driven Shaft Pressure Arm Shaft Gear 15T Gear 25T Pressure Arm Separation Paper Feed Separation Spring Fixed Bracket Separation May 30 87 m Q ty Per Part No 20 0313 0060W 0314 0060W 0314 0100W 0434 0080W 0314 0080W 0700 0060 0623 0140 0805 3042 0720 0040 0720 0050 0805 3291 0720 0060 0805 0050 0805 0060 0805 3042 0805 3291 1105 0016 0534 0060W Philips Pan Head Screw M3x6 Philips Pan Head Screw M4x6 Philips Pan Head Screw 4 10 Tapping Screw M4x8 Philips Pan Head Screw M4x8 Spacer Spring Pin 3x14mm Ball Bearing 6x10x3mm Retaining Ring M4 Retaining Ring M5 Ball Bearing 8 16 5 Retaining Ring M6 Retaining Ring M5 Retaining Ring M6 Ball Bearing 6x10x3mm Ball Bearing 8 16 5 Nylon Clip 4N Hexagon Set Screw M4x6 6 PRINT BOARD PAPER BANK CONNECTOR DIODE CAPACITOR SSR f I 1 PE RD Dp SQ M MAT T SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX NO M NO ER NO NO NO E CM51 106 51 D461 110 041 113 55451 109 CN452 107 0452 110 0462 10472
197. UPLEX SECTION 1 Description cO N O Index No 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 A007 4550 5053 0447 AA08 0022 AF02 0018 AF02 0026 007 4927 AF02 0029 04 0008 2016 06 6020 14 3047 007 4914 03 0018 03 0017 007 4915 007 4900 12 0003 007 4942 007 1303 007 4919 06 6019 007 4711 5206 4478 007 4986 06 3028 5442 2751 007 4920 007 4990 5413 1875 007 4978 5413 1882 5206 2826 06 0061 06 0062 5206 2840 0313 0040W 0313 0060W 0434 0060W 0434 0080W 0574 0050 0574 0060 0594 0050 0700 0050W 0720 0030 0720 0040 0720 0050 0802 5094 0807 4041 0807 4123 0965 3006W 0965 4008W 0314 0060W Fork Gate Unit Bushing M6 Bushing 4x7x5mm Transport Roller 20mm Transport Roller 16mm Entrance Guide Plate Fork Gate Inverter Return Roller Timing Belt 228MXL Gear 25 Tension Spring Stepped Screw M3 Idler Roller Pulley 20 Pulley 25 Tension Lever Transport Chamber Anti Static Brush Duplex Guide Plate Fork Gate Cover Transport Fork Gate Cover Transport Spring Fork Gate Knob Spring Drive Roller Fork Gate Stopper Spring Fork Gate Stopper Bushing Upper Registration Roller Front Side Frame Fork Gate Duplex Tray Knob Screw Micro Switch Lever Stepped Screw Spring
198. Vsg 4 00 0 20 volts Measure SP 54 How Vsg is displayed on the guidance display for ten seconds 1 Remove the ID sensor PCB Refer to ID Sensor Replacement 2 Clean the ID sensor 3 Reinstall the ID sensor PCB then check Vsg using SP 54 12 1987 5 Vsg Voltage Adjustment When Vsg is not within specifications After replacing either the ID sensor PCB or the main PCB Purpose To ensure correct ID sensor mode operation Vsg 4 00 0 20 volts Measure VR 1 on ID sensor How Light intensity of the ID sensor LED is changed A 9 w 2 C N 22 1 Perform steps 1 2 of Vsg Voltage Checking 2 Adjust the Vsg voltage using VR 1 A on the ID sensor PCB while monitoring Vsg using SP 54 Rotate VR 1 clockwise to increase the voltage 12 1987 6 Toner Supply System Checking When Problems with toner supply occur Purpose To check if the ID sensor is the cause of the problem Target Check if the toner supply clutch turns on when the Vsp is greater than one eighth of the Vsg Measure SP 55 How and Vsg are displayed on the guidance display They change every ten copies V0 is Vsg V1 is Vsp BE Remove the rear cover 2 screws Set SP 55 and read Vsg and Vsp Divide the Vsg reading by eight When the Vsp reading is greater than one eighth of Vsg the toner supply clutch should tur
199. ac 600V 16A Bcr 1405 0151 Photothyristor TLP545J 1405 0152 Rectifier 1J4B42 1405 0156 Triac 400V 8A 1405 0157 Triac 400V 10 1408 0233 IC HA17903PS 1600 1112 Resistor 1000 2W 1601 2844 Resistor 1 8KOHM 1 2W 1601 7468 Fuse Resistor 1000HM 1 2W 1601 8185 Variable Resistor 2000HM 0 5W 1602 0975 Noise Filler 0 1MF 1200HM 1602 0976 Noidrkillrt 1200HM 0 1 1605 0280 Capacitor 0 01MF 50V 1606 0689 Capacitor 0 01MF 50V 1606 1494 Capacitor 0 047MF 250V 1606 1496 Capacitor 0 1uF 400V 1606 1497 Capacitor 0 047uF 125V 1606 1542 Capacitor 0 22MF AC250V 1607 0218 Inductor 6660MF 1611 4103 Resistor 10 1 4T 5 1611 4223 Resistor 22 1 4T 5 1611 4562 Resistor 5 6KOHM 1 4T 5 1611 4820 Resistor 820HM 1 4T 5 1611 6222 Resistor 2 2 1 2T 5 1622 1203 Resistor 120KOHM 1 4T 1 1622 1800 Resistor 185 1 4W 1 1102 2113 Connector 1622 4703 Resistor 4700HM 1 4W 1 1103 0701 Connector 6P 1622 8202 Resistor 82KOHM 1 4W 1 69 32 HARNESS LAYOUT FRONT VIEW May 30 87 32 HARNESS LAYOUT FRONT VIEW May 30 87 m Per TA NS N ON A007 5240 Harness A007 5456 Harness A007 5216 Lens Housing Harness A007 5217 Main Contorl Harness A240 0005 DC Motor Harness A007 5249 Paper Feed Unit Harness A007 5218 Safety Switch Harness A007 5251
200. according to the following list 15 Relay ioo 27 KNOD Seen ade 9 SP J RN 4 2 5 Grounding SEN 6 Toothed Washer 220 240V only 7 Multiple Language Decal 220 240V only EN el ern erp 9 Envelope NEGR 115V passere 6 1 12 1987 2 Installation Procedure Remove the strips of tape Open the sorter top cover B and remove the side covers 2 screws each Remove the shipping retainers D 2 screws each Exchange the relay guide E 1 screw with the relay guide from the accessories Remove the sorter cover and discord Change the studs H to the upper position using a spanner Turn off the main switch and unplug the power supply cord of the copier 6 2 10 12 1987 Remove receiving tray and rear cover of 2 screws Swing out the main board C 2 screws CAUTION Be careful not to damage the fiber optics cable Remove the five plastic caps D from the left cover Install the two studs in the lower holes Mount the sorter on the copier Insert the two mounting studs G into the docking holes H and pass the
201. acitor 0 1uF 50V Resistor 1 14 V 5 Resistor 1 1 4W 5 Resistor 10KOHM 1 4T 5 25 1611 4104V 1611 4380 1611 4472 1611 4562 1611 4564V 1611 4680V 1611 4771V Resistor Resistor Resistor Resistor Resistor Resistor Resistor 100 1 4V 5 3800HM 1 4W 5 4 1 4 5 5 6 1 4W 560KOHM 1 4W 6800HM 1 4W 5 4700HM 1 4W 5 30 87
202. ad Screw M4 x 10 1102 1522 Connector 2P 0315 0100W Philips Pan Head Screw M5 x 10 1102 1524 Connector 2P 0324 0080F Sunken Head Screw M4 x 8 1102 1620 Receptacle Housing 3P 0344 0080F Philips Truss Head Screw M4 x 8 1102 1911 Connector 3P 0344 0080W Philips Truss Head Screw 1102 1919 Connector 11P 0434 0080W Tapping Screw M4 x 8 1102 1923 Connector 15P 0434 0080W Tapping Screw M4 x 8 1102 1934 Connector 12P 0434 0100W Tapping Screw M4 x 10 1102 1952 Connector 2P 0443 0060W Hexagon Head Tapping Screw M3 x 6 1102 1964 Connector 2P 0443 0080W Hexagon Head Tapping Screw M3 x 8 1102 1966 Connector 4P 0704 0040 Toothed Washer M4 1103 0829 Connector 3P 0720 0030E Retaining Ring M3 1103 1737 Connector 15P 0720 0040E Retaining Ring M4 1103 1748 Connector 12P 0720 0060E Retaining Ring M6 1105 0111 Cable Clip 0727 0080E Retaining Ring M8 1105 0134 Locking Support 0741 3006 Ball Bearing 6 x 17 x 6 mm 1105 0200 Clamp 0806 5016 Timing Belt 112 m x L 1204 1433 Microswitch 0806 5017 Timing Belt 1270P5M 1204 1475 Microswitch 0951 3006W Philips Screw with Flat Washer M3 x 6 1208 1047 Solid State Relay 240V 3A 0951 3008W Philips Screw with Flat Washer M3 x 8 1400 0072 Transistor 25 372 0964 4008W Tapping Screw with Flat Washer 8 1401 0192 IC 2003 0964 4008W Tapping Screw with Flat Washer 8 1401 0611 Diode 151588 1005 0767 Heat Sink 1401 0832 Diode DS
203. al 2x8x110 A007 1721 Lens Unit Base 29 5205 1694 Adjusting Cam Start Lever 2 30 A007 1730 Lens Bracket 31 AA16 1020 Lens Cushion 3x7x80 32 A007 1751 Lens Shielding Cover 33 A007 1744 Rear Lens Shield 34 A007 1742 Front Lens Shield 35 A007 1741 Lens Shield E rene um 101 0313 0060W Philips Pan Head Screw M3x6 102 0314 0100W Philips Pan Head Screw M4x10 103 0324 0080W Philips Sunken Head Screw M4x8 104 0434 0060W Tapping Screw M4x6 105 0434 0100W Tapping Screw M4x10 106 0720 0040E Retaining Ring M4 107 0951 4005W Philips Screw With Flat Washer 4 5 108 0951 4006W Philips Screw With Flat Washer M4x6 109 0951 4008W Philips Screw With Flat Washer M4x8 110 0951 4010W Philips Screw With Flat Washer M4x10 11 1105 0005 Clip 17 30 87 PLATEN COVER AND CASSETTE 6 6 PLATEN COVER 55 30 87 Index Qty Per Index Qty Per 00 1010 A007 2926 A007 2943 A007 2945 A007 2922 A007 2937 A007 2939 A008 1668 007 1951 5448 2824 5448 2803 A008 9501 5215 2838 5215 2819 AA14 3035 5215 2832 5215 2840 5215 2845 5215 2846 5215 2842 5215 2843 5215 2839 5215 2834 5215 2844 AF01 2004 AF01 2008 5205 2947 5205 6491 5413 4835 5205 2946 5205 6493 5205 2937 5205 6570 5447 2927 5205 2953 Platen Cover Ass y Cassette Ass y DLT Cassette Ass y LT Cassette Ass y LTR Cassette Ass y A3 Cassette Ass
204. ance adjustment 46 Size detection error correction 47 Focus Adjustment 48 Light Intensity adjustment 49 Fusing Tempera ture Adjustment 50 Original Length Detection Check 51 Exposure Lamp Voltage Check 52 Fusing Temper ature 53 Drum Tempera ture 54 Vsg Adjustment Adjusts magnification perpendicular to the direction of paper travel Adjusts lens position to correct focus Corrects size detection Adjusts 4th 5th mirror position to correct focus Adjusts exposure lamp voltage Adjusts fusing temp 175 190 degrees Displays the length detected by the size detection circuit Displays exposure lamp voltage Displays the fusing temperature Displays the drum temperature Turns on ID sensor LED 0 8 to 0 7 0 8 to 0 7 1 mm per step 8 mm to 7 mm 0 215 mm per step 1 72 mm to 41 505 mm To adjust voltage enter lamp voltage with key pad in 0 5 volt steps 175 to 190 degrees in 1 degree steps Press key to display Exposure lamp stays on for 10 seconds Do not repeat more than 5 times to avoid over heating the optics cavity Adjust Vsg with VR on the ID sensor board LED turns on 10 s no drum rotation 12 1987 Function Comments 55 Vsg Vsp Displays Vsg and Vsp Vsp Vsg value updated Check every 10 copies 56 Auto ID voltage adjustment 57 Auto ID voltage value display original 58 APS Sensors
205. and Connector Spring Gear 18Z Gear 18Z Bushing Bushing Connector Guide Pin Output Hub Output Hub Slip Clutch Slip Clutch Snap Ring Snap Ring Separation Separation Input Hub Input Hub Cylindrical Spring Cyrindrical Spring Pick up Roller Pick up Roller Paper Feed Roller Paper Feed Roller Paper Bank Caster May 30 87 Page and 30 87 0313 0060W Philips Pan Head Screw M3x6 0707 4050B Bushing 4 5 0313 0060W Philips Pan Head Screw M3x6 0720 0030E Retaining Ring M3 0314 0060W Philips Pan Head Screw M4x6 0720 0030 Retaining Ring 0314 0060W Philips Pan Head Screw M4x6 I 0720 0040 Retaining Ring 4 0314 0060W Philips Pan Head Screw M4x6 0720 0040 Retaining Ring 4 0314 0060W Philips Pan Head Screw M4x6 0720 0040 Retaining Ring 4 0314 0060W Philips Pan Head Screw M4x6 0720 0040 Retaining Ring 4 0314 0080 Philips Pan Head Screw 4 8 0720 0040E Retaining Ring M4 0314 0080W Philips Pan Head Screw M4x8 I 0720 0050E Retaining Ring M5 0314 0080W Philips Pan Head Screw M4x8 2 0720 0050E Retaining Ring M5 0314 0080W Philips Pan Head Screw M4x8 0720 0050E Retaining Ring M5 0314 0080W Philips Pan Head Screw M4x8 0720 0050E Retaining Ring M5 0314 0100W Philips Pan Head Screw 4 10 0720 0050E Retaining Ring M5 0314 0100W Philips Pan Head Screw 4 10 0720 0050E Retaining Ring
206. ap Transport Belt Timing Belt 228MXL Feed Drive Belt Timing Belt 345PX Timing Belt 222PX Timing Belt 699PX Timing Belt 200XL Scanner Drive Wire Jogger Fence Drive Wire Scanner Drive Wire Wire Duplex Stopper Solenoid Tension Cleaner Spring Tension Cleaner Spring Release Lever Spring Tightener Spring Pressure Spring Spring Inverter Pressure Release Pressure Spring Spring Inverter Pressure Spring Duplex Stopper Cam Front Spring Exit Roller Rear Spring Exit Roller Spring Fork Gate Lever Micro Switch Spring Tension Spring Drum Drive Tension Spring Fusing Drive Spring 50Hz Fusing Drive Spring 60Hz Pick up Lever Spring Drum Flange Spring Feeler Spring Feeler Spring May 30 87 V Page and 06 3021 06 3021 06 3022 06 3023 06 3024 06 3025 06 3025 06 3027 06 3028 AA06 3029 06 3030 06 3031 06 3041 06 6012 06 6014 06 6018 06 6019 06 6019 06 6020 06 6021 06 6047 08 0010 08 0015 08 0016 08 0017 08 0020 08 0021 08 0022 08 0031 08 2006 08 3003 08 4003 11 1001 12 0001 12 0002 Paper Feed Separation Spring Paper Feed Separation Spring Front Lamp Terminal Spring Cleaning Blade Spring Toner Receiving Spring Terminal Spring Terminal Spring Spring Duplex Stopper Solenoid Spring Fork Gate
207. astening Receptacle 1102 1661 Receptacle Housing 1100 0885 Fastening Receptacle 1102 1745 Receptacle Sleeve 1100 1172 Fastening Receptacle 1102 1778 Connector 4P 1100 1172 Fastening Receptacle 1102 1779 Connector 12P 1100 1192 Receptacle Housing 1102 1784 Connector 12P 1100 1238 Pin Mate N Lock 1102 1815 Connector 3P 1100 1239 Pin Mate N Lock 1102 1815 Connector 3P 1100 1240 Socket Mate N Lock 1102 1915 Connector 7P 1100 1241 Socket Mate N Lock 1102 1916 Connector 8P 24 e Page and 1102 1925 1102 1929 1102 1943 1103 1247 1103 1729 1103 1730 1103 1739 1103 1743 1108 1757 1104 0322 1105 0016 1105 0108 1106 0336 1106 0442 1107 0214 1204 1280 1208 1047 1400 0072 1400 0135 1401 0825 1407 0520 1407 0622 1407 0981 1407 2028 1408 0124 1408 0412 1604 0909 1604 1363 1604 1366 1606 1246 1606 1336 1606 1458 1611 4101V 1611 4102V 1611 4103V Connector 3P Connector 7P Receptacle Housing Connector 3P Connector 7P Connector 8P Connector 3P Connector 7P Connector 7P Fuse Holder Nylon Clip 4N Nylon Clip Nylon Stud Cord Clamp 220 240V Circuit Bracket 125V 2A Push Switch Solid State Relay 240V 3A Transistor 2SC372Y Transistor 2SA1015 Y Diode 155176 IC HD74LS00 IC HD74LS10P IC TD62503P IC SN74LS06N IC LM555CN IC 7705CP Capacitor 1uF 50V Capacitor 10uF 25V Capacitor 47uF 25V Capacitor 9 250V Capacitor 1000 F 50V Cap
208. ate N Lock Pin Mate N Lock Socket Mate N Lock Socket Mate N Lock Terminal Fastening Receptacle Contact Contact Jan 15 88 Page and Page and 1100 1328 Contact 1105 0008 Nylon Clip 2N 7 107 1101 0328 Connector Pin Contact 1105 0009 Nylon Clip 5N 7 108 1102 0958 Connector 2P 1105 0009 Nylon Clip 5N 9 104 1102 0958 Connector 2P 1107 0354 Fuse 3 15A 125V 11 136 1102 0959 Terminal 3P 1107 0390 Fuse 4A 13 106 1102 0960 Connector 4P 1107 0409 Fuse 1A 11 134 1102 1048 Pin Housing Mate N Lock 3P 1204 0883 DIP Switch 11 120 1102 1055 Connector 2P 1204 1211 Microswitch 15 102 1102 1350 Connector 5239 2P 1204 1211 Microswitch 7 37 1102 1350 Connector 5239 2P 1204 1321 Microswitch 15 101 1102 1351 Connector 3P 1204 1321 Microswitch 7 38 1102 1374 Connector 5265 4P 1400 0113 Transistor 25A495GTMY 11 114 1102 1480 Connector 2P 1400 0284 Transistor 2507890 11 115 1102 1515 Connector 2 1401 0282 Transistor 2581020 11 116 1102 1515 Connector 2 1401 0832 Diode DSA1A1 11 118 1102 1524 Connector 1401 0832 Diode DSA1A1 13 102 1102 1794 Connector 4P 1402 0601 Rectifier RBV 401 13 101 1102 1878 Connector 3P 1403 0238 Photo Coupler TLP521 1 11 113 1102 1910 Connector 2P 1403 0308 LED TLR 102A 11 119 1102 1911 Connector 3P 1407 0602 C MOS IC TC4040BP 11 104 1102 1919 Connector 1407 0975 IC HD7407D 11 102 1102 1924 Connector 2P 1407 1026 IC SN74LS373N 11 109 11
209. ate Seal Large Seal 2x5x10 Seal 2x5x28 Seal 2x5x10 Rubber Seal Paddle Roller Paddle Roller Seal Plate Lower Side Plate Philips Pan Head Screw M3x5 Philips Pan Head Screw M4x8 Philips Pan Head Screw M4x10 Philips Pan Head Screw M4x20 Tapping Screw M4x10 Retaining Ring M2 5 Retaining Ring M5 Retaining Ring M6 Retaining Ring M5 Bearing 15 28 7 Qty Per Assembly Part No Description ASSI 37 Index No 36 AA15 1021 A007 3071 A007 3061 5215 3101 5215 3089 A007 3054 AA15 1042 AA15 1044 AA15 1045 AA15 1049 A007 3075 AA15 1050 AA13 2020 01 3092 A007 3126 08 0015 AA15 1020 AA15 1058 AA15 1055 A007 3151 ADOS 9003 AA15 1053 A007 3055 5894 2540 Seal 3x7x55 Rear Lower Side Plate Front Lower Side Plate Gear 44T Developer Knob Development Bottom Plate Ass y Seal 5 142 Seal 3x8x40 Seal 3 5 41 Seal 2 17 94 Side Plate Bracket Dev Unit Seal 2x12x64 Spacer 8 5x20x0 5mm Gear 24 Bearing Retainer Bushing 3x6x6mm Seal 2x16x20 Seal 3x27x28 Separator Seal Front Rear Upper Side Plate Toner Agitator Seal 6x12x7 Development Bottom Plate Arm Screw May 30 87 e Q ty Per 2 Part No anh 16 TRANSFER AND SEPARATION May 30 87 Whe GZ Sey i jig 16 TRANSFER AND SEPARATION Part No Description NE
210. aten Cover Rail PTL Guide DC Harness Bracket PTL Guide Cover PTL Guide Sheet Density Sensor Bracket Density Sensor Conector Bracket Density Sensor Connector Bracket Drum Stay Support Bracket Side Plate Behind Drum 115 A007 2129 A007 2133 A007 2137 A007 2140 A007 2145 A007 2146 A007 2149 A007 2152 A007 2155 A007 2267 A007 2577 A007 2592 A007 2597 A007 2599 A007 2601 A007 2602 A007 2604 A007 2605 A007 2606 A007 2608 A007 2614 A007 2615 A007 2616 A007 2619 A007 2620 A007 2622 A007 2623 A007 2624 A007 2625 A007 2626 A007 2628 A007 2631 A007 2632 A007 2640 A007 2643 Development Rear Holder Drum Stay Support Plate Drum Stay Support Bracket Drum Shaft Knob Front Drum Flange Blower Duct Blower Bracket Air Guide Plate ID Sensor Duct Drum Drive Pulley 112T Registration Knob Transport Guide Cushion Transport Guide Paper Detect Feeler Transport Transport Roller Sensor Shutter Transport Roller Sensor Bracket Transport Upper Guide Transport Aid Guide Release Transport Guide Lever Cushion Transport Upper Guide Registration Lower Guide Upper Feed Guide Registration Upper Guide Transport Middle Guide Transport Middle Guide Upper Separate Lower Guide Separate Duplex Guide Registration Lower Guide Long Registration Lower Guide Short Cushion Transport Middle Cushion Registratin Upper Guide Pick up Guide Lower Knob Transport Middle Guide Paper Bank Guide
211. ay Bearing Lever Adjusting Plate Feed in Stopper Registration Roller Gear 24T Pulley 25T Gear 24T Clutch Spring Clutch Sleeve Release Lever Shaft Front Release Lever Rear Release Lever Collar 6mm Pick up Roller Bracket Pick up Roller Shaft Pulley 24T Feed Roller Shaft Front Feed in Guide Rear Feed in Guide Gear 45T Sensor Actuator Right Stay Feed in Sensor Feeler Pulley 15T Timing Tightener Tightener Stud Spring Pulley 79T 5918 2311 5918 2313 5918 2314 5918 2316 5918 2317 5918 2318 5918 2324 5918 2325 5918 2327 5918 2330 5918 2340 5918 2349 5918 2355 5918 2370 5918 2371 5918 2372 5918 2372 5918 2373 5918 2375 5918 2380 5918 2385 5918 2520 5918 2610 5918 2615 5918 2616 5918 2621 5918 2623 5918 2624 5918 2725 5918 2770 5918 2781 5918 3007 5918 3040 5918 3092 5918 3125 Middle Drive Shaft Pulley 30T Timing Belt MM63 Timing Belt P2M 208 Gear 19T Gear 19T Solenoid Bracket Stopper Lever Release Lever Clutch Lever Release Arm Feed in Motor Ass y DC24V Feed in Motor Bracket Pick up Solenoid Bracket Pick up Lever Stopper Lever Stopper Lever Stopper Bracket Pick up Control Shaft Sensor Bracket Harness Bracket Ass y Upper Feed in Guide Lower Feed in Guide Spring Plate Middle Spring Plate Entrance Guide Paper Guide Mylar Seal 12 x 17 x 0 7 mm Mylar Feed in Extender Spring Plate Decal Feed in Belt Unit Holder A Shoulder Sc
212. bly 27 Part No Description May 30 87 Qty Per Assembly Parts No A420 2111 A420 2121 A420 2131 A420 2135 A420 2141 A420 2141 A420 2145 A420 2151 A420 2151 A420 2152 A420 2152 A420 2161 A420 2210 A420 2220 A420 2230 A420 2240 A420 2245 A420 2251 A420 2261 A420 2265 A420 2270 A420 2270 A420 2310 A420 2340 A420 2350 A420 2355 A420 2360 A420 2364 A420 2367 A420 2371 A420 2371 A420 2372 A420 2373 A420 2375 A420 2376 Description Front Guide Cover Receiving Cassette Rear Guide Cover Receiving Cassette Paper Feed Stay Paper Feed Cover Upper Upper Paper Feed Separation Stay Upper Paper Feed Separation Stay Solenoid Bracket Feed Guide Shaft Feed Guide Shaft Pick up Shaft Pick up Shaft Pressure Pick up Lever Arm Lever Paper Knob Release Arm Paper Feed Guide Release Cam Cassette Paper Knob Lever Paper Knob Paper Feed Spring Cushion Rising Gear Separation Drive Gear Separation Drive Gear Front Side Fence Paper Bank Rear Side Fence Paper Bank Peper Bank Base Holder Plate Transport Guide Right Transport Guide Front Guide Spring Rear Guide Spring Paper Feed Guide Paper Feed Guide Right Paper Feed Guide Upper Transport Guide Lower Transport Drive Roller Lower Transport Roller Page and Index No 30 Parts No A420 2380 A420 2383 A420 2384 A420 2385 A420 2387 A420 2511 A420 2511 A420 2520 A420 2526
213. canner Guide Plate Front Spring Plate 3rd Mirror 3rd Mirror Rear Spring Plate 3rd Mirror Seal 6x32x32 Support Bracket Optics Frame Scanner Home Sensor Bracket LED Sensor Type T Left Pulley Bracket Wire Tightner Spring Stepped Screw Slider Lock Part No 0314 0100W 0434 0060W 0434 0080W 0574 0060E 0951 4010W 1106 0458 May 30 87 Description Philips Pan Head Screw M4x10 Tapping Screw M4x6 Tapping Screw M4x8 Hexagon Headless Set Screw M4x6 Philips Screw With Flat Washer M4x10 Bushing 9 9mm Qty Per Assembly 5 OPTICS 3 May 30 87 4222 B 104 Zn 7 106 37 lt p Np LT s ors gt 20 A y gt gt 103 46 D e PD RE NETT ER EET 2 PS EE mx AT x AUN XR SES JER Pie ce oe k 04 pou uu M 1 AP P L 59 63 5 OPTICS 3 30 87 RE T pan no Description Qy Pa Pat No 5205 5438 Anticondensation Heater 18W A007 1727 Plate Lens Home Sensor 2 AA15 1093 Seal 3x25x170 AA15 0015 Light Shielding Mylar Lens 3 007 1791 Mirror Cover AA15 2012 Brush Seal 4x4x40 4 AA15 1092 Seal 3x42x270 5209 1694 Guide Roller 1st Scanner 5 15 1094 Seal 2 50 48 2 AA15 2009 Brush Seal 4x5x84 6 AA15 2007 Brush Seal 6x7x144 AA15 2010 Brush Seal 5x10x64
214. ce Program SP 8 Data Input Guide Table INPUT amp SENSOR DATA Registration sensor 2 Fuser sensor 3 Exit sensor 4 Relay roller sensor 1 5 Relay roller sensor 2 6 Relay roller sensor 3 DATA 1 When paper is present 8 Inverter entrance sensor 9 Inverter exit sensor DATA 0 When paper is not 10 Duplex entrance sensor present 11 Duplex paper sensor 12 Jogger home position DATA 0 Jogger at 15 Sorter inlet sensor 16 Sorter bin sensor DATA 0 Paper not present 17 Sorter home position DATA 1 Bins at sensor 18 Sorter door safety switch DATA 0 Sorter door closed 20 Toner end sensor DATA 1 Toner present 21 Total counter confirmation DATA 0 Confirmation signal signal LOW T C off 24 Pressure plate reed switch DATA 1 Pressure plate down 25 Paper bank set signal DATA 1 Paper bank installed 27 Duplex unit set signal DATA 1 Duplex unit installed 30 Paper lift sensor 1 31 Paper lift sensor 2 DATA 1 Cassette lifted 32 Paper lift sensor 3 DATA 0 Cassette down 33 Paper lift sensor 4 35 Cassette release sensor DATA 1 Cassette 1 released For all sensors DATA is displayed in the guidance display 2 6 12 1987 SERVICE PROGRAM MODE OPERATION The service program mode is used to check electrical data and change modes or adjustment values 1 Service Program Access Procedure 1 2 Turn the main switch off Remove the DIP switch cover on the Operation Pa
215. ctuator Lever Motor Harness 115V Safety Switch Actuator Motor Harness 115V Decal Operater Instruction Motor Harness 115V Decal Operater Instruction Motor Harness 220 Drive Motor Bracket Motor Harness 220 Worm Gear M5x5 Motor Harness 220V Drive Shaft Transformer 115V 220V 240V 30W Paper Volume Detection Guide Shutter Paper Volume Sensor Pulley Right Lift Rod Drive Shaft Bushing Side Post Spring Plate Washer 4 5x24x2mm Size Lever Stopper Bar Knob Stopper Bar Spring Plate Stopper Bar Stopper Bar Mounting Bracket Hook Stopper Bar Mounting Stud Stopper Chain Microswitch Mounting Bracket Sensor Mounting Bracket Bottom Plate Bracket Size Shaft Tray Bottom Plate Front Side Guide Rear Side Guide 24 912 2555 912 2573 912 2575 912 2576 912 2582 912 2582 912 2585 912 2587 912 2588 912 2591 912 2592 912 2594 912 2594 912 2595 912 2595 912 2596 912 2621 912 2631 912 2640 912 2641 912 2646 912 2647 912 5010 912 5103 912 5103 5053 0223 5053 0419 5054 0536 5054 0536 5054 0536 5205 5250 5205 5253 5205 5253 5403 4335 5403 4335 Lift Stay Front Paper Guide Rear Paper Guide Decal Paper Size Decal Paper Size Paper Size Dial Front Inner Cover Rear Inner Cover Front Cover Rear Cover Decal Increase Size Decal Increase Size Decal Decrease Size Decal Decrease Size Operat
216. d Latch Spring Latch Angle Latch Tightener Timing Belt Tension Pulley Timing Belt Stud Tension Pulley Front Bracket Sorter Cover SW Front Bracket Sorter Cover SW Rear Bracket Sorter Cover SW Rear Bracket Sorter Cover SW Angle Cord Clamp 70 Bracket Top Cover Hinge Jam Clearance Cover 24 0313 0160W 0313 0350W 0313 0350W 0314 0050W 0314 0060W 0314 0060W 0314 0060W 0314 0080W 0314 0080W 0314 0080W 0344 0080F 0574 0040E 0574 0040E 0632 0140E 0720 0025E 0720 0030B 0720 0040E 0720 0040E 0741 3506 0770 0322 0806 5019 0951 4006B 1002 0307 1002 0307 1100 0051 1100 0922 1100 1190 1100 1190 1100 1239 1100 1241 1100 1241 1100 1247 1100 1274 1100 1327 1100 1327 Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Jan 15 88 Page and M3x16 M3x35 M3x35 M4x5 M4x6 M4x6 M4x6 M4x8 M4x8 M4x8 Philips Truss Head Screw M4x8 Hexagon Headless Set Screw M4x4 Hexagon Headless Set Screw M4x4 Parallel Pin M2x14 Retaining Ring M2 5 Retaining Ring M3 Retaining Ring M4 Retaining Ring M4 Ball Bearing 6x12x4mm Rubber Foot Timing Belt 1005XL Philips Screw With Flat Washer M4x6 Jumper Wire Jumper Wire Wire Terminal Socket Mate N Lock Socket Mate N Lock Socket M
217. d Actuator Bracket Cooling Fan Motor Seal Cooling Fan Cooling Fan Cover Paper End Feeler Description Philips Pan Head Screw M3x5 Philips Pan Head Screw M3x28 Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x8 Philips Pan Head Screw 4 10 Philips Sunken Head Screw M4x8 Tapping Screw M4x6 Tapping Screw M4x8 Hexagon Headless Set Screw M4x5 Parallel Pin M2x10 Retaining Ring Retaining Ring M4 Retaining Ring M5 Retaining Ring M6 Retaining Ring M7 Ball Bearing 6x10x3mm Philips Screw With Flat Washer M4x8 May 30 87 Q ty Per Assembly Q ty Per Assembly 8 PAPER FEED UNIT 2 May 30 87 109 67 i 38 TRA oo Je se us x BBE P zl Ke NN we EN E N JX di bo 4105 24 8 cO 1 DO co C A007 2712 A007 2718 A007 2726 5443 2668 A007 2894 AA14 0045 AA14 0047 A007 2686 5205 2777 A007 2631 5053 0223 A007 2709 5442 3218 AB01 3079 5447 2726 5447 2723 5447 2681 A007 2724 5215 5230 5205 5253 5205 2644 A007 2756 A007 2757 A007 2758 5447 2693 5447 2678 5447 2676 5447 2697 5447 2695 5205 2782 5053 0447 A007 2650 AB01 1023 AB01 1024 AA14 0044 Part No 0313 0050W 0314 0080W 0314 0100W 0434 0060W 0434 0080W 0574 0050 0622 0100W 0720 0030 0720 0040 0720 0050 0720 0060
218. d DC Motor Harness 94 Cleaner Sensor Harness and Gate Solenoid Harness 96 46 Duplex Entrance Harness and Toner End Sensor 98 47 Duplex Stopper Solenoid Harness Inverter Guide Entrance Harness and Led Sensor Harness 100 48 Transport Sensor Harness Home Sensor Harness 102 49 Special 104 50 Decal and Document 106 Paris scs ns ur ER Edo CARE es 113 30 87 LOCATION OF UNIT AM AY BP 30 87 LOCATION OF UNIT 9 DUPLEX SECTION 1 CN 2 gt LL lt 7 PAPER FEED UNIT 1 INVERTOR SECTION 1 2 1 DUPLEX SECTION 3 11 DUPLEX SECTION 2 0 1 30 87 LOCATION OF UNIT DEVELOPMENT 2 5 1 LLI O LLI gt LLI 4 1 INVERTOR SECTION 2 3 1 DRUM SECTION 2 8 1 DRUM SECTION 1 7 1 TRANSFER 6 1 LOCATION OF UNIT VP IF gt KS N N GA 21 FUSING UNIT 1 TSR 20 CLEANING UNIT AND TONER 22 FUSING UNIT 2 19 CLEANING UNIT 1 SS b 30 87 LOCATION OF UNIT 27 ELECTRICAL SECTION 3 CN O LLI o lt tc O LLI CN 25 ELECTRICAL SECTION 1
219. d Table Decal Reset Decal Drum Shaft Knob Decal Drum Shaft Knob 4 Decal A2 Decal Regist Sensor Decal Handle A3 A4 Decal Handle Decal A Decal B3 Decal High Temperature Decal Paper Level Decal Thermofuse Decal 8 1 2 x14 Decal 11 x17 Decal 8 1 2 x11R Decal 8 1 2 11 Decal A3 Decal A4R Decal A4 Operating Instructions English Operating Instructions German Operating Instructions French Operating Instructions Italian Operating Instructions Spanish Operating Instructions 5 Language Decal Adding Toner Manual Feed Decal Manual Feed Decal 4 Decal Misfeed Large Decal Misfeed Small Per AER May 30 87 Q ty Per Assembly PARTS INDEX 30 87 m Page and M Page and A000 5507 Lift Motor DC1 69W 21 60 A007 1473 Instruction Card Cover A000 5507 Lift Motor DC1 69W 23 47 007 1491 Operation Panel Ass y A007 1065 Upper Left Stay 11 2 A007 1492 Operation Panel Ass y A3 A4 A007 1066 Upper Right Stay 11 3 A007 1531 Slide Cover A007 1068 Leaf Spring Transport Handle 11 15 A007 1663 Stepping Motor Cover A007 1082 Main Drive Motor Bracket 55 14 007 1664 Seal Stepping Motor Cover 007 1091 Fusing Drive Unit Bracket 55 26 A007 1670 Optics Right Frame A007 1100 Timing Belt Tension Bracket 55 29 007 1675 Mounting Bracket Scale A007 1103 Tension Lever Fusing Drive 55 24 A007 1680 Exposure Grass Stay
220. d between the cleaner pads 2 21 12 1987 3 Erase Lamp 1 narrower lead edge erase margin increases the possibility of fusing jams At least 1 0mm of margin is necessary to prevent fusing jams 2 After cleaning the erase lamp filter discharge any static charge on the filler surface with a finger before replacing the unit 4 Optics 1 small amount of launa oil should be used to lubricate the following parts a Scanner Guide Rods b Scanner Guide Rod Pads c Lens Housing Guide Rods Clean the exposure glass with glass cleaner and dry cloth to reduce static electricity on the glass which attracts foreign substances dust oil etc Do not touch the following parts with bare hands a Reflectors b Exposure lamps c Mirrors and lens Do not bend or crease the ribbon cable of the exposure lamp and the fiber cables To move the scanner manually use the scanner guide bracket not the scanners which are easily damaged Do not touch the surface coat of the mirrors with your fingers When replacing the mirrors make sure the surface coat faces the optical path Even when the lamps are off there is voltage present across them Make sure that the power is off when working in this area Clean mirrors and lens with water or silicone cloth only Development Unit Do not force the development roller to turn opposite to the normal direction of rotation because the gears may be damaged Be
221. dblock covers and the corona unit casing with a blower brush and dry cloth Hook the corona wire to the front anchor post Hook the tension spring to the wire then hook it to the rear terminal The wire junction C should be positioned inside the rear endblock D Reassemble the charge corona unit NOTE Make sure that the corona wire E is positioned between the cleaner pads F Also check the wire cleaner movement using SP 7 Make sure that the spring that acts upon the home position sensor actuator is seated correctly 3 54 12 1987 2 Pre quenching Corona Wire Replacement E 1 Remove the pre quenching corona unit 2 Remove the rear endblock cover A 3 Remove the front endblock cover B and take the old corona wire C off the front spring D 4 Pull the rear spring E out of the rear endblock F and remove the old quenching corona wire 5 Install a new corona wire 6 Reassemble the quenching corona unit 3 55 12 1987 3 Transfer and Separation Corona Wires Replacement F ar B 1 Open the front cover and remove the TC SC unit cover A 2 screws Then disconnect the two cleaner motor connectors B 2 Lower the transport unit and slide out the TC SC unit C 3 Remove the paper guide D lifting it from the rear Then remove the cleaner cover E 1 screw 4 Remove the rear and front endblock covers F 2 screws from t
222. de Mylar 58942412 Roller 58942413 Relay Roller Shaft 59182372 Stopper Lever 59182158 Pulley 25T 59182164 Clutch Sleeve ws Q ty Per Parts No UNE Q ty Per Min Aseenbly HU 09653010W Tapping Screw with Flat Washer M3 x 10 09654006W Tapping Screw M x 6 06320100E Pin M x 10 07200060E Retaining Ring 07200030E Retaining Ring M3 07200050E Retaining Ring M5 07200025E Retaining Ring 2 5 03140060W Philips Pan Head Screw M x 6 03130060W Philips Pan Head Screw M3 x 6 03130040W Philips Pan Head Screw M3 x 4 07200025E Retaining Ring 2 5 05740040E Hexagon Headless Set Screw M4 x 4 07200040E Retaining Ring 11050005 Nylon Clip 3N 08053145 Ball Bearing 6x 12x 4 mm 05740040E Hexagon Headless Set Screw M4 x 4 07200070E Retaining Ring M7 09654008W Tapping Screw with Flat Washer M4 x 8 85 13 JP M WS gt 2 Sy 4 3227 5 101 189 178 d MEL JUS Syd rib LN Ley gre jg gr 5 eS FS 16 es 152 y gt lt 31 2 Se 122 17 P dee ONS 56 m SUP 107 2 a gt 22 4 Ha SAE I 29227 Z L AE LIAN pee 3 30 87 Qty Index Qty Per A409 1198 Rear Side Plate Exit Drive 5918 2289 Spring A409 1234 Exit Motor DC 9W 409 5511 Inverter Solenoid
223. del 7 7 B Duplex model ee B C 3 Remove the fork gate unit support cushion 0 Duplex model only 4 Remove the fork gate unit lock plate E 2 screws Duplex model only 5 Remove the transport unit lock plate F 2 screws and the wedge G from between the registration rollers 10 12 1987 2 left cover 2 screws the scanner lock plate 1 screw NOTE Reinstall the screw for future use Do not throw away the scanner lock plate t is necessary to reinstall it if the copier is to be transported long distances by vehicle Remove the main PCB shielding plate C 2 screws and move the jumper connector JPSW 191 on the timer PCB D from the upper printed OFF to the lower position Then reinstall the removed covers if no peripherals are to be installed Remove the fusing unit then remove the fusing unit cover E 2 screws 1 shoulder screw Prime the oil supply pad F with silicon oil G Then fill the oil tank with silicon oil Manually operate the oil pump lever and confirm correct operation and the overall condition of the silicon oil supply assembly Then reassemble the fusing unit 1 7 12 1987 11 European version only 220 to 240 volts conversion a Remove the support straps A 1 screw each the front cover 2 knob screws and the left inner cover 4 scre
224. dge out from under the right glass holder Remove the exposure glass NOTE When reinstalling the exposure glass Make sure that the left edge of the glass is flush with the two tabs to the left on the scale plate Make sure that the right glass holder firmly secures the exposure glass 11 14 DEVELOPMENT 1 Developer Replacement DA EN Ne FA gt Raise the development unit release lever A and take out the development unit Then place it on sheet of paper Carefully remove the developer exchange plate B 2 screws CAUTION Developer pours out quite quickly Rotate the paddle roller knob C counterclockwise to remove all the developer Then reinstall the developer exchange plate Remove the developer inlet cover D 1 screw and pour one kilogram of developer into the development unit while rotating the paddle roller knob to evenly distribute the developer Reassemble 11 15 2 Toner Collection Bottle Cleaning 1 Remove the toner collection bottle cover 2 screws 2 Disconnect the toner overflow sensor connector B and remove the bottle C 3 Remove the stopper from the toner collection bottle to clean out the toner 11 16 1 Pick up Paper Feed and Separation Rollers Replacement Pick up and Feed Rollers 1 Remove the paper feed guide plate A 2 screws Then remove the snap ring B and replace rollers
225. e VR 301 on optics PCB OWS voltage VR 302 on optics PCB OLS voltage How sensor Vw and OL sensor VL voltages are changed 1 Clean the optics and set SP 58 2 Place three sheets of A3 LDG white paper on the exposure glass then press the Enter key and the Start key 3 Open the rear cover 2 screws and adjust the OW and the OL sensor voltages using VR 301 and VR 302 respectively on the optics PCB 3 50 12 1987 10 OL Sensor Length Sensing Adjustment When Problems with APS occur After replacement of either main PCB optics PCB or scanner drive motor Purpose To check and adjust OL sensor length sensing Target 420 mm with A3 paper 432 mm with LDG 11 x 17 paper OL Sensor Length Sensing Checking Measure Set SP 50 How Displays the length L of the original placed exposure glass OL Sensor Length Sensing Adjustment Measure Set SP 46 1 mm step 15 steps How 1 Reference clock used to sense original length will be corrected Place sheet of A3 LDG paper on the exposure glass and align it to the left scale 2 Set SP 50 and write down L reading Then subtract L from 420 432 LDG 3 Set SP 46 and add the result of the subtraction to the number displayed on the guidance display 4 Enter the result of the addition using the number keys 5 Set SP 50 to check if L is 420 or 432 If not repeat steps 3 through 5 11
226. e Counter Reset 93 Maximum Copy Quantity 97 Clear 5 amp Jam Count 98 Clear Counters 99 Clear All Memory 100 Main Motor ON time check 101 Total Copies 102 Duplex Copies 103 DF Copies Resets user s counters Select the user code counter using and keys To reset press 1 then Limits the maximum copy quantity that can be entered Clears the service call and jam counters Clears the following counters total copies S C amp Jam counter Job Program PM counter Service Tel User Code Counter Clears all counters and returns all modes to factory setting Displays the total accumulated time that the main motor has operated Displays the total number of copies Displays the total number of duplex copies made Displays the total number of copies made using the DF 2 16 Accessible through keyboard The indicator blinks and the limit quan tity is displayed If you enter 0 the max is 999 Otherwise max is number entered DIP SW 801 7 on operation must be on DIP SW 801 7 on operation must be on DIP SW 100 8 Main board and DIP SW 801 7 on the operation panel must be ON Time in hours 12 1987 Function Comments 104 Sort Copies Displays the total number of copies made using the sorter 105 Cassette Displays the total Bank Copies number of sheets 106 LCT Copies 108 A3 11 x 17 Copies 109 A4
227. e N Lock Pin Mate N Lock Socket Mate N Lock Socket Mate N Lock Socket Mate N Lock Terminal Terminal Receptacle Terminal Receptacle Terminal Pin Mate N Lock Contact Contact Terminal 3P Connecting Sleeve 3 0mm 220V Nylon Stud Receptacle Housing Receptacle Housing Receptacle Housing Connector 1P Connector 2P Connector 2P Connector 1P Connector 1P Connector 1P Connector 3P Connector 3P Connector 3P Receptacle Housing 3P 27 1102 1621 1102 1623 1102 1623 1102 1625 1102 1661 1102 1745 1102 1778 1102 1779 1102 1784 1102 1815 1102 1815 1102 1915 1102 1916 1102 1925 1102 1929 1102 1943 1103 1247 1103 1729 1103 1730 1103 1739 1103 1743 1103 1757 1104 0323 1105 0008 1105 0008 1105 0011 1105 0106 1105 0108 1105 0163 1106 0442 1107 0271 1107 0487 1204 0192 1204 1280 1208 1047 Description Receptacle Housing 3P Receptacle Housing 7P Receptacle Housing 7P Receptacle Housing 10P Receptacle Housing 4P Receptacle Sleeve Connector 4P Connector 12P Connector 12P Connector 3P Connector 3P Connector 7P Connector 8P Connector 3P Connector 7P Receptacle Housing Connector 3P Connector 7P Connector 8P Connector 3P Connector 7P Connector 7P Fuse Holder Nylon Clip 2N Nylon Clip 2N Nylon Clip 8N Harness Clamp Nylon Clip Nylon Stud Cord Clamp Fuse 3A Circuit Breaker 115V Microswitch UL Push Sw
228. e and Brush Replacement 3 20 Blade Cleaner and Bias Roller Blade Replacement 3 21 Fusing 1 FUSING VAL REMOVAL u a uu bh acie Hio 3 22 2 Oil Blade Replacement 3 23 9 FHEMMISIOMMEDIAGEMEN i a o ales peto 9 24 4 Thermofuse ite an e s ene end a RUE en esa Lene anden alene 3 25 5 Hot Roller Stripper Replacement 20 0 3 26 6 Hot Roller Replacement 4 0 46 4 0 0000 3 27 7 Pressure Roller Replacement 2 1 135 3 29 8 Entrance Guide Height 3 30 9 Fusing Pressure Adustment istos cit o 3 31 10 Hot Roller Temperature Adjustment __ 3 32 Period Se AEN Prid 3 32 Paper Feed 1 Pick up Paper Feed and Separation Rollers Replacement 3 33 2 Transport Unit Removal een Fate aca e bebe ug 3 34 Duplex to Invertor Umt REMOVAL 3 35 2 Duplex Transport and Fork Gate Units 3 36 Ami RENO vs 3 37 4 Duplex Pick up and Feed Rollers 3 38 5 Duplex Separation Roller Replace
229. e main switch and select the dc 200 uA range on the digital multimeter 6 Turn on the main switch and adjust the corona current by turning VR DC1 D on the TC SC power pack Wait 30 seconds for the current to stabilize Normal dc 7 Turn on the DIP switches on the switching PCB corresponding to D1 amp D2 on the TC SC power pack PCB to turn on the separation corona The silk screen printed on the TC SC power pack PCB is correct 8 Adjust the corona current by turning VR DC2 E on the TC SC power pack Wait 30 seconds for the current to stabilize 9 Hemove the drum shoe and reassemble 10 Check copy quality 3 63 12 1987 Pre Cleaning Corona fo EX pe Jl I Optimum Adjusting Values AC 46 0 2 0 uA DC 24 1 0 uA 1 Reinstall the cleaning unit and position the drum shoe at the center of the shaft so that the axis of the current sensing plate A is aligned with the PCC wire B 2 Select the ac 200 uA range of the digital multimeter 3 Turn on the DIP switch on the switching PCB corresponding to on the TC SC power pack PCB to turn on the The silk screen printed on the TC SC power pack PCB is correct 4 Adjust the corona current by turning VR on the PCC power pack Wait 30 seconds for the current to stabilize 5 Turn off the main switch and select the dc 200 uA range on the digital multimeter 6
230. e ready condition the reproduction ratio is changed 2 The lens is to the right of the H P sensor and the lens motor does not turn on Points to Check Check if the lens is moving properly If it is moving properly check CN305 9 on the optics board Otherwise check the lens drive section optics board and lens drive motor Check if the H P sensor is shorted Code 29 Lens Home Position Not Definition Lights if the lens sensor stays at a high signal level longer than 3 82 seconds when the lens is moving towards reduction Observations 1 The lens always moves toward reduction at power up and in the ready condition reproduction ratio is changed 2 The lens is to the left of the H P sensor and the lens motor does not turn on Points to Check Confirm that the lens is moving properly If it is moving properly check CN305 9 on the optics board If it is not moving properly check the lens drive section optics board and lens drive motor Check if the H P sensor circuit is open 10 3 12 1987 Code 2A 4th 5th Mirror Home Position Not On Definition Lights when the 4th 5th mirror sensor is not actuated within 1 83 seconds after the mirror motor is turned on Observations 1 The 4th 5th mirror drive pulley rotates clockwise and the actuator eaves the home position at power up If the main switch is turned off and on the drive pulley continues to move in a clockwise direction 2 The
231. e timer PCB D from the upper printed OFF to the lower position Then reinstall the removed covers if no peripherals are to be installed 7 Remove the fusing unit then remove the fusing unit cover E 2 screws 1 shoulder Screw 8 Prime the oil supply pad F with silicon oil G Then fill the oil tank H with silicon oil 9 Manually operate the oil pump lever I and confirm correct operation and the overall con dition of the silicon oil supply assembly Then reassemble the fusing unit 8 10 Remove the lower right cover 4 screws and the lower left cover 2 screws then remove two retainers C 4 screws each 11 Pull the drawer D all the way out and remove the strips of tape E 12 Reset the drawer and reinstall the lower right and lower left covers 0 821 lt L IU IN E A lt GU A gt oc 13 European version only 220 to 240 volts conversion a Remove the left inner cover A 4 screws b Disconnect the wire from the 220 volt terminal B and connect this wire to the 240 volt terminal C as shown Guidance ROM kit installation a Replace the three ROMs D IC 821 822 and 823 on the operation panel with the ROMs of the guidance ROM kit b Reinstall the left inner cover dd KON E c n AER eb eS SZ FG 9 In bh IX 9 14 Reinstall the fusing
232. ead Screw M3 x 6 Philips Pan Head Screw M3 x 8 Philips Pan Head Screw x 16 Philips Pan Head Screw M4 x 4 Philips Pan Head Screw M4 x 6 Philips Pan Head Screw M4 x 6 Philips Pan Head Screw M4 x 6 Philips Screw with Flat Washer M4 x 8 Philips Pan Head Screw M4 x 10 Philips Pan Head Screw M4 x 10 Philips Pan Head Screw M5 x 10 Philips Sunken Head Screw M4 x 12 Philips Truss Head Screw M4 x 6 Tapping Screw M4 x 8 Hexagon Headless Set Screw M4 x 4 Hexagon Headless Set Screw M4 x 4 Hexagon Headless Set Screw M4 x 4 Pin M2 x 10 Pin M2x 10 Pin 2 x 10 mm Spring Pin M3 x 12 Pin 16 mm Retaining Ring M2 5 Retaining Ring M2 5 Retaining Ring M2 5 Retaining Ring M3 Retaining Ring M3 Retaining Ring M4 Retaining Ring M4 Retaining Ring M4 Retaining Ring M5 Retaining Ring M5 0720 0060 0720 0060 0720 0070 0720 0070W 0741 3505 0741 3506 0742 3808 0742 3905 0805 3145 0805 3145 0805 3291 0951 4006W 0951 4010W 0965 3010W 0965 4006W 0965 4008W 1100 1089 1100 1147 1100 1169 1100 1190 1100 1240 1100 1327 1100 1328 1100 1348 1101 0328 1102 0958 1102 1089 1102 1291 1102 1350 1102 1408 1102 1515 1102 1517 1102 1910 1102 1912 1102 1914 Retaining Ring M6 Retaining Ring M6 Retaining Ring M7 Retaining Ring M7 Ball Bearing 5 x 10 x 4 mm Ball Bearing 6 x 12 x 4 mm Ball Bearing 6 x 16 mm Ball Bearing 5 x 13 x 4 m
233. eated place the machine a where it will not be subjected to sudden temperature changes from low to high or vice versa b where it will not be directly exposed to cool air from an air conditioner where it will not be directly exposed to reflected heat from heater Avoid placing the copier in an area filled with corrosive gas Avoid any area higher that 2 000 m 6 500 feet above sea level Place the copier on a strong and level base Avoid any area where the copier may be subjected to strong vibration 1 1 12 1987 MINIMUM SPACE REQUIREMENTS 10 3 9 FEE Po x LE 18 1 69 70 cm 27 67 80 cm 31 5 12 1987 MACHINE LEVEL 1 Front to Back Within 5 mm 0 2 of level 2 Right to Left Within 5 mm 0 2 of level 3 Screw the leveling feet up or down to level the machine POWER SOURCE 1 Input voltage Level 110 V 60 Hz 15A 115 V 60 Hz 15A 220 V 50 Hz 8A 240 V 50 Hz 8A 2 Permissible Voltage Fluctuation 1096 3 Permissible Extension Cord None recommended NOTE Be sure to ground the machine Do not connect the grounding wire to a gas pipe Make sure the plug is firmly inserted in the outlet Should be a dedicated power outlet Do not set anything on the power cord 1 3 12 1987 ACCESSARY CHECK Check the quantity and condition of the acc
234. econd cassette lift arm D 2 screws NOTE Save this handle for future use when transporting the copier Insert the tray into the second cassette position NOTE Make sure that the rib E fits into the groove F Open the side and top covers and secure the tray with two bolts G Use the longer bolt for the rear side and the shorter bolt for the front side 7 3 12 1987 10 11 12 Disconnect CN406 A 408 B and CN409 C on feed control board Connect the six tray harness connectors to the three free harness connectors and to the three connectors on the feed control board as follows TRAY CONTROL BOARD Female 4 CN408 Female IOP CN406 Female 2P CN409 TRAY FREE Male Male Male 12 _ 12 Using the nylon clamp D secure the harness to copier table 1 Screw 12 1987 Reinstall the toner collection bottle and the rear cover Plug in the power supply cords of both the large capacity tray and the copier Load paper into the tray Turn on the main switch of the copier and check the tray operation Fill out the New Equipment Condition Report 12 1987 REPLAGEMENT ADJUSTMENT 1 Tray Down Sensor and Positioning Switch Replacement Paper Guide Post Top S _ n gt
235. ector Connector Connector 8P Connector 9P Connector 10P Connector 12P Connector 13P Connector 14P Connector 13P Nylon Clip 4N Nylon Clip 4N Push Switch Solid State Relay Diode 155176 Diode S5500G Capacitor 10uF 50V Capacitor 0 01uF 50V Capacitor 8uF 220V May 30 87 Location of Unit 3 T IEXIGTIOE 235 eee 4 2 Paper Stock 6 3 Drive Section 8 4 Tray Control Board 10 5 Harness Layout 12 e DC 14 Te Motor Harness Liu y p 16 8 Tray DC Harness 18 RP yu ar E 20 Parte Index pru AA LL apus kus 23 30 87 LOCATION OF UNIT DRIVE SECTION 3 LLI x LLI lt 2 EXTERIOR 1 1 EXTERIOR May 30 87 lt gt 27 3 f 1 EXTERIOR May 30 87 Index NR Q ty Per Index A912 2621 Top Cover 0314 0080W Philips Pan Head Screw 4 8 A912 2591 Front Cover 1 0594 0120W Bolt M4x12 912 2592 0594 0220W Bolt M4x22 A912 2631 Side Cover 0802 5094 Screw
236. ends of the paper volume cord into the slot of the paper volume cord pulley and run the cord as shown in the figure 10 11 12 gt AES 7 12 1987 Transformer Ass y doc _ 2 AE Y ff sly Zo gt N Drive Motor Ass y Safety Switch Actuator Ass y Ac Power Terminal IQ Rear Wire Insert the paper volume cord pulley and washer Partially tighten the Screw NOTE Align the slot of the paper volume string pulley with the slot of the drive shaft Pull the ends of the cord to stretch it before tightening the screw and cutting off the excess cord Remove the tape on the drive shaft and turn the drive pin 3300 in the direction shown in the figure A Set the drive motor worm gear on the motor shaft and make sure the angle of the drive pin is as shown in the figure B Align the edge of the paper volume sensor actuator plate with the bracket as shown and secure the actuator plate with tape 7 13 12 1987 5 Side Registration Adjustment ADJUSTMENT STANDARD A 297 to 299 5 mm 140 1 mm The pinion bracket C has 8 mm of play for side registration adjustment If the image is shifted to the front D move the pinion bracket in the direction of arrow E if the image is shifted to the rear F move the in the direction of arrow 1 Rotate the paper size dial to A4 Do not move the pape
237. er Leaf Spring Slider Knob Lever Fusing Entrance Fusing Entrnace Cover Fusing Exit Frame Lower Exit Guide Upper Exit Guide Fusing Exit Guide Plate Fusing Exit Sensor Feeler Fusing Exit Sensor Bracket Front Release Lever Exit Ass y Rear Release Lever Exit Ass y Fusing Unit Release Lever Fusing Unit Connector Bracket Connector Shutter Plate Inverter Unit 119 A007 4450 A007 4455 A007 4460 A007 4461 A007 4463 A007 4466 A007 4475 A007 4478 A007 4481 A007 4484 A007 4485 A007 4487 A007 4490 A007 4492 A007 4500 A007 4510 A007 4520 A007 4550 A007 4600 A007 4605 A007 4616 A007 4617 A007 4620 A007 4623 A007 4625 A007 4630 A007 4655 A007 4659 A007 4660 A007 4669 A007 4675 A007 4700 A007 4700 A007 4705 A007 4705 Description Guide Plate Inverter Unit Upper Guide Inverter Unit Guide Holder Pressure Guide Plate Open and Shut Paper L E D Sensor Bracket Paper Entrance Feeler Guide Holder Guide Plate Exit Inverter Unit Exit Sensor Bracket Exit Sensor Feeler Exit Guide Plate Upper Exit Guide Plate Upper Paper Exit Feeler Bracket Paper Exit Feeler Jogger Unit Front Paper Stopper Guide Unit Duplex Transport Unit Fork Gate Unit Side Frame Inverter Unit Drive Gear Bracket Inverter Roller Inverter Pressure Arm Front Inverter Pressure Arm Rear Upper Guide Inverter Pressure Lower Guide Inverter Pressure Inverter Guide Pltee Inverter Guide Junction Gate
238. er wrap the drive wire 2 5 times clockwise around the drive pulley 3 Wrap it clockwise around the tension pulley 4 Hook the other end of the wire E onto lens housing F 5 Hook up the tension spring and reassemble 3 8 12 1987 6 Scanner Harness Replacement Optics Cables amp Exposure Lamp AN NES VES AN gt gt Hp Me SR 1 Remove the rear and left covers 2 screws each Then remove the exposure glass Refer to Exposure Glass Removal 2 Open the front cover and remove the left inner cover Then disconnect the exposure lamp connector A white 2P connector and push the female half of the connector B through the frame into the optics cavity 3 Remove the front and rear lamp terminal covers C 1 screw each Then remove the reflector cover D 2 screws NOTE Do not touch the surface of the reflector 4 Disconnect the front and rear lamp terminals E Then remove the auto ID and length sensors with the bracket F 1 screw Also remove the width sensor with the bracket G 1 screw 12 1987 Z lt lt a T HH did HI 5 Remove the fiber optics cables A with the exposure lamp harness B from the clamps in the optics cavily 5 screws 6 Disconnect the OW 8 OL sensor cables C from the optics control PCB CN307 amp 308 and the ADS cable D from the main PCB CN111
239. erface Harness Bracket A418 1254 Rear Original Guide A418 2517 Original Feed Table LT LDG A418 2527 Original Feed Table 4 A418 1253 Front Original Guide N O 5 2 Ex Ep e 0344 00600 Philips Truss Head Screw x 6 0314 0060W Philips Pan Head Screw M4 x 6 0324 0120W Philips Sunken Head Screw M4 x 12 0314 0100W Philips Pan Head Screw M4 x 10 0315 0100W Philips Pan Head Screw M5 x 10 0951 4010W Philips Screw with Flat Washer M4 x 10 0434 0080W Tapping Screw x 8 0314 0080M Philips Screw with Flat Washer M4 x 8 0313 0160W Philips Pan Head Screw M3 x 16 0720 0040E Retaining Ring M4 1106 0134 Universal Bushing 2 30 87 4 22 19 SE Jar gt 4 pe gt 23 ve i eer 2 EGG gt ES S gt 22 h adi ETG ECE x 71 Oo SBS qM pg I MEd APA SS s DOG Le 103 20 i ET ED l OAE t gt LAK 62 Y 229 R E 22 QE 1008 9 26 2 Index Kid Q ty Per Pa Q ty Per 59182155 Registration Roller 59182159 Gear 24 59185631 Paper Size Sensor 59182340 Release Arm 59185722 Photosensor 59182105 Eccentric Cam 59185821 Registration Sensor Harness 59182156 Gear 24 59182520 Upper Feed in Guide 59182230 Gear 45T 59182168 Release Lever Shaft 59182781 Decal Feed in
240. essories to the following list Editing Sheet Sort Stack Key Top Sort Stack Key Cover NECR Cassette Large Cassette Small Paper Size Actuator Plate Paper Size Decal Toner Catch Pan Copy Tray Original Holder Operating Instructions English Five languages Envelope Multiple Language Decal USA 1 4 Europe in the box according Middle East amp Asia 12 1987 INSTALLATION PROCEDURE NOTE L Uf LLL EL Le LE 47777700279 7277222229 HI USA version The platen cover and the original stacker are needed as options if DF is not to be installed Also the copy tray is needed if the sorter is not to be installed European version The platen cover and the original stacker are needed as options if DF is not to be installed Also the guidance ROM kit option is needed if one of the following optional languages is wanted on the guidance display Option ROM Standard ROM 0 Swedish 0 Japanese 1 English 1 English 2 Danish 2 French 3 Norwegian 3 German 4 Finnish 4 Italian 5 Dutch 5 Spanish The English in both the optional and the standard ROMs are the same 1 5 12 1987 1 Remove the strips of tape A and open the front cover 2 Remove the strips of tape as follows Non duplex mo
241. et Manual Feed Table Magnet Cushion Lower Pick up Separation Driven Shaft Separation Driven Shaft Cassette Sensor Arm Upper Bushing Paper Feed Roller Bushing Paper Feed Roller Magnetic Clutch Collar Cushion Sector Gear Bottom Plate Front Side Fence Rear Side Fence Rear Fence Actuator A3 Actuator MR Actuator A4 Actuator 11 x17 30 87 es Page and 25 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 5205 2979 2996 2997 3103 3314 3316 3317 3373 3374 3421 3565 3950 3958 3964 3965 3966 3975 3981 4135 4518 4527 4527 5250 5250 5251 5205 5251 5205 5251 5205 5251 5205 5251 5205 5205 5205 5205 5205 5205 5251 5251 5251 5253 5253 5321 Actuator 11 8 1 2 Actuator 8 1 2 11 Actuator 8 1 2 14 Bushing 6mm Gear 20 Upper Shaft Lower Shaft Plate Spring Toner Supply Bracket Positioning Lug Toner Supply Seal Bottle Release Lever Cleaning Blade Cam Pick off Pawl Shaft Pick off Solenoid Spring Set Screw Cam Collar Fusing Shaft Collar Upper Exit Roller Spring Exit Spring Exit L E D Sensor Type 5 LED Sensor Type S LED Sensor Type T LED Sensor T Type L E D Sensor Type L E D Sensor Type T LED Sensor Type T L E D Sensor Type T LED Sensor Type T LED Sensor T
242. g Plate 1st Mirror Rear Spring Plate 1st Mirror Front Spring Plate 2nd Mirror Rear Spring Plate 2nd Mirror Front Spring Plate 3rd Mirror Rear Spring Plate 3rd Mirror Left Original Scale Left Original Scale A3 A4 Guide Rod Scanner Guide Rod Scanner Guide Rod Magnification Cleaning Unit Charge Corona Unit Receptacle PCC Receptacle Receptacle amp Corona Receptacle Corona Receptacle Front End Block Charge Corona Rear End Block Charge Corona Front Cover Charge Corona Rear Cover Charge Corona Front End Block Front Cover PCC End Block AD02 2017 AD02 2018 AD02 2019 AD02 2019 AD02 2022 AD02 2023 AD02 2024 AD02 2025 AD02 3008 AD02 3015 002 4001 002 4003 002 5001 AD03 0001 ADOS 1020 003 3001 003 6001 003 7001 8002 003 9001 ADOS 9003 AD04 2002 AD04 3004 AD04 5001 AD04 7002 AE01 1001 AE02 0001 AE03 0002 AE03 2001 AE04 5001 AF01 0003 AF01 2004 1 2008 AF02 0018 AF02 0021 Front Cover PCC End Block Rear End Block PCC Rear Cover PCC End Block Rear Cover PCC End Block Front End Block amp S Front End Block Cover T amp S Rear End Block T amp S Rear End Block Cover T amp S Pulley Support Charge Corona T amp S Corona Casing Adjusting Screw Termianl Spring T amp S Pick off Pawl Doctor Blade Development Roller Toner Supply Shaft Back Spill Plate
243. gger unit 4 the front cover 2 knob screws B and the lower inner cover C 2 screws 5 Remove the transport unit post D 2 screws Then remove the toner catch pan E and the settler bar 6 Remove the knob screws then remove the jogger unit 2 screws NOTE When reinstalling the jogger unit install it half way and then confirm from the rear that the gears mesh 12 1987 4 Duplex Pick up and Feed Rollers Replacement SS SSN lt NG He 1 Open the front cover 2 thumb screws 2 Remove the toner catch pan the settler bar and the duplex paper actuator 1 snap ring 3 Remove the pick up roller A and the feed roller B 1 snap ring each CAUTION The rollers for duplex feed and the rollers for cassette feed are not interchangeable The duplex feed roller must be installed with the beveled edge of the one way bearing to the front 3 38 12 1987 5 Duplex Separation Roller Replacement f A 1 Remove the jogger unit Refer to Jogger Unit Removal Then remove the separation roller cap A 2 Remove the separation roller B 1 snap ring and the slip clutch 3 Lubricate the slip clutch with Mobil Temp 78 4 install a new separation roller CAUTION The rollers and slip clutch for the duplex and the rollers for cassette feed are not interchangeable 3 39 12 June 1987 6 Positioning and Act
244. h adjustment of the horizontal magnification Adjust the horizontal magnification using SP 44 Refer to Magnification Adjustment Adjust the focus using SP 47 Refer to Focus Adjustment Reassemble 3 6 12 1987 4 Fourth and Fifth Mirror Drive Wire Replacement 1 me MN AR AO OI GE 224 AO 5 22 Remove the exposure glass Refer to Exposure Glass Removal Then remove the top cover 9 screws the lens housing cover 4 screws and the exposure harness guide plate A 2 screws Remove the tension spring B and the old wire C Route the wire in the following order 1 Hook one end of the wire D into the anchor point E on the fourth and fifth mirror assembly near the tension pulley 2 Wrap the wire clockwise around the tension pulley 3 From lower to upper wrap the wire 2 5 times clockwise around the drive pulley 4 Hook the other end of the wire F onto the fourth and fifth mirror assembly G 5 Hook up the tension spring and reassemble 3 7 12 1987 5 Lens Drive Wire Replacement 1 Remove the exposure glass Refer to Exposure Glass Removal Then remove the lens housing cover 4 screws Remove the tension spring A and the old wire B Route the wire in the following order 1 Hook one end of the wire C onto the front of the lens housing D 2 From lower to upp
245. haft Transport Lock Shaft Feed Roller Arm Shaft Fusing Entrnace Shaft Blade Swing Pin Front Position Pin Rear Position Pin Positioning Stud End Block Stopper Screw Pin Separator Shaft Stud Platen Cover Mounting Stepped Screw M3 Shutter Shaft Fusing Drive Shaft 30 87 er Page and AA15 1049 Seal 2x17x94 AA15 1050 Seal 2x12x64 AA15 1051 Seal 2x5x10 AA15 1052 Lower Side Plate Seal Large AA15 1053 Seal 6x12x7 AA15 1055 Separator Seal Front AA15 1056 Seal 3x27x39 AA15 1057 Separator Seal Rear AA15 1058 Seal 3x27x28 AA15 1059 Seal 2x8x310 AA15 1060 Seal 3x16x310 AA15 1061 Seal 6x11x5 AA15 1062 Seal 3x10x6 5 AA15 1063 Seal 2x5x55 AA15 1064 Seal Cooling Fan AA15 1065 Seal C amp D Rail AA15 1066 Seal Sensor Duct AA15 1067 Seal 2x8x310 AA15 1068 Seal 2x7x357 AA15 1069 Seal 10x12x370 AA15 1070 Seal Transport Upper AA15 1071 Seal Transport Lower AA15 1072 Seal 3x7x484 AA15 1073 Seal 3x5x30 AA15 1074 Seal 3x4x122 AA15 1075 Seal Toner Collection AA15 1076 Seal Toner Collection Tank AA15 1077 Seal Blade Front AA15 1078 Rubber Seal Cleaning AA15 1079 Seal Blade Rear AA15 1080 Seal 12x10x318 AA15 1082 Seal 11 16 2 AA15 1083 Seal Inner AA15 1085 Seal Outer AA15 1087 Shield 2x15x15 md Page and AA15 0009 Shielding Mylar Front Left 15 0010 Shielding Mylar Front Center AA15 0011 Shielding Mylar Rear Left
246. harness I through the access hole J Fix the sorter to the copier with the spacer K and the knob screw L front side only 6 3 12 1987 0 lt gt 11 Secure sorter ground wire 1 toothed washer is also to be installed for European version 12 Connect the three connectors as follows Red 2P C to Red 2P free White 4P D to white 4P free White 12P E to CN108 on the main PCB 13 Reinstall the main PCB 2 screws 14 Install the sorter covers and copier rear cover 15 Peel off the panel cover F at the left end of the operation panel 16 Set the Sort Stack key top G copier accessory and stick down the Sort Stack key cover l copier accessory 17 Set SP71 1 to enable the sorter Refer to the copier installation procedure 18 Check the sorter s operation and fill out the New Equipment Condition Report 6 4 12 1987 REPLAGEMENT ADJUSTMENT 1 Bin Drive Belt Replacement A When the duplex unit is not installed it is not necessary to perform steps 2 to 4 Note the orientation of the flat surfaces of each pulley shaft 1 Remove the sorter front A and rear B covers 2 screws each 2 Remove the rear cover of the copier 3 screws Then disconnect the sorter harness 2p connector white 11 connector and white 4p connector and the sorter ground wire 3 Remove the knob scre
247. hart on the exposure glass and make three A3 LDG copies If the side to side variations of the gray scales is not within specifications turn off the main switch and remove the exposure glass Refer to Exposure Glass Position the adjusting plates A so that the copy image meets the adjustment standard The leading edges of the three adjusting plate must be aligned B to avoid white streaks 3 46 12 1987 5 Light Intensity Adjustment When Every call Purpose To maintain the correct light intensity Target Second level of the standard test chart should be slightly visible or there is no background on the copy when the second level of the density control is selected Measure Adjust SP 48 How The lamp regulator output voltage is changed Clean the optics the ID sensor and charge corona wires 2 Check adjust uneven exposure and horizontal magnification 3 Select the fourth manual ID level and make ten A3 LDG copies to stabilize drum sensitivity 4 Select the second manual ID level and make three A3 copies 5 Adjust the light intensity using SP 48 6 Setting ADS Reference Voltage When Every call Purpose To maintain correct ADS mode operation Target ADS voltage from 2 6 to 3 1 volts Measure Set SP 56 How Main CPU automatically stores the reference voltage displayed VO during SP 56 operation The ADS voltage is displayed in the guidance display
248. he front Then replace the wires CAUTION When installing the transfer corona wire G confirm that the ring H is installed on the wire 3 56 12 1987 4 Charge Cleaner Drive Wire Replacement 6 28 NG Pr P D va E pr 1 Remove the corona wires Refer to Charge Corona Wire Replacement 2 Remove the drive wire tension springs A drive gear B and the old drive wire 3 Wrap the new wire around the drive pulley one and one half times 0 4 Place the drive ring E over post of the wire cleaner 5 Slip the wire over the idle pulley G 6 Install the wire 7 Reassemble the corona unit NOTE Make sure that the corona wire is positioned between the cleaner pads Also check the wire cleaner movement using SP 7 Make sure that the spring that acts upon the home position sensor actuator is seated correctly 3 57 12 1987 5 TC SC Cleaner Drive Wire Replacement A 22 1 Remove TC SC wires Refer to Transfer and Separation Corona Wires Replacement 2 Remove the rear endblock A 1 screw while holding it firmly since it may spring away Then remove the drive pulley B 3 Remove the drive gear C and the pulley D from the front side Then replace the drive wire E 4 Reassemble NOTE Make sure that the spring that acts upon the home position sensor actuator is seated correctly 3 58 12
249. he screws 3 Unhook the spring D and remove the old wire E 4 Turn over the jogger unit and place the eyelet F the one furthest from the ball on the anchor pin G Then route the wire as follows 1 Wrap the wire counterclockwise around the lower track WP1 H 2 Wrap the wire counterclockwise from lower to upper around the jogger motor pulley I 5 Connect both ends of the wire with the spring J 6 Adjust the jogger home position Refer to the adjustment table 3 42 12 1987 COPY IMAGE 1 Vertical Magnification Adjustment When The vertical magnification is not within specifications Purpose To maintain correct vertical magnification Target 1 Adjust SP 43 0 1 step 15 steps The compensation of scanner speed is changed 1 Place a 150 mm scale on the exposure glass and align i perpendicular to the left scale 2 Adjust the vertical magnification using SP 43 Make three copies each time 3 43 12 1987 2 Horizontal Magnification When Purpose Target Measure How Measure How Rough Adjustment The horizontal magnification is not within specifications After loosening the first scanner wire clamp To maintain proper horizontal magnification 05 Position the first scanner wire clamp rough adjustment The distance between the original and the drum surface is changed Adjust SP 4
250. her M4x8 Qty Per Assembly 13 INVERTOR SECTION 2 30 87 32 13 cO N co INVERTOR SECTION 2 Part No A007 4450 A007 1140 5205 1100 5205 1105 06 0064 5442 1110 01 7031 5887 4162 13 2025 007 5231 5206 2850 01 3083 5205 1101 5442 4495 02 6006 007 4481 007 4484 5205 5250 007 5265 01 3082 01 3080 01 3081 007 4478 02 0030 007 4487 007 4492 007 4490 04 0006 5205 4518 5205 5251 007 5261 007 4485 5206 2808 5442 2751 5205 4527 Description Guide Plate Inverter Unit Bushed Roller Chain 160P Sprocket 24 Chain Tightener Tension Spring Sprocket 20 Sprocket 16T 36T Screw Driven Guide Plate Spacer 1x8x12mm Transfer Safety Switch Bracket Transfer Safety Switch Gear 18T Sprocket 12 Slip Clutch Sprocket 23T Exit Sensor Bracket Exit Sensor Feeler LED Sensor Type S L E D Sensor Harness Gear 18T Gear 271 18 Guide Plate Exit Inverter Unit Inverter Roller Exit Guide Plate Upper Paper Exit Feeler Paper Exit Feeler Bracket Exit Roller Upper Exit Roller L E D Sensor Type T Home Sensor Harness Exit Guide Plate Upper Anti Static Brush Duplex Transport Bushing Upper Registration Roller Spring Exit Qty Per Assembly 33 5304 1639 0313 0140W 0314 0060W 0314 0080W 0314 0100W 0434
251. hilips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Philips Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw May 30 87 Page and 0100W 0100W 0120W 0140W 0200W 0200W 0450W 0060W 0060W 0080W 0080W 0060D 0062W 0082W 0102W 0060W 0060W 0060W 0060W 0060W 0060W 0060W 0060W 0060W 0060W 0060W 0060W 0060W 0060W 0060W 0080W 0080W 0080W 0080W 0080W Philips Pan Head Screw M4x10 Philips Pan Head Screw M4x10 Philips Pan Head Screw M4x12 Philips Pan Head Screw M4x14 Philips Pan Head Screw M4x20 Philips Pan Head Screw M4x20 Philips Pan Head Screw M4x45 Philips Sunken Head Screw M3x6 Philips Sunken Head Screw M3x6 Philips Sunken Head Screw M4x8 Philips Sunken Head Screw M4x8 Philips Truss Head Screw M4x6 Tapping Screw M3x6 Tapping Screw With Flat Washer M4x8 Tapping Screw M4x10 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x6 Tapping Screw M4x
252. ht Inner Cover A019 1304 Duplex Inner Cover A019 1365 Decal Handle A019 1365 Decal Handle A019 1366 Decal Paper Load A019 1366 Decal Paper Load A019 1381 Inner Cover Right Upper A019 1382 Inner Cover Left Lower A019 1383 Lower Inner Cover A019 2810 Front Inner Cover A019 2811 Grip Inner Cover A019 3501 Switch Holder A019 3505 Right Door Actuator A019 3508 Actuator Shaft A019 3610 Lower Right Cover A019 3635 Lower Left Cover A019 6051 Left Door A019 6061 Right Door A019 6221 Lower Rear Cover A019 6354 Decal Reset A019 6354 Decal Reset A019 6357 Decal Misfeed A019 6357 Decal Misfeed AA00 1037 00 1038 00 1071 00 1071 00 1082 00 1082 AA00 1087 AA00 1087 00 1091 00 1091 007 1308 007 1315 007 1316 007 1491 007 1492 007 6174 007 6181 007 6229 007 6348 007 6348 007 6349 007 6349 007 6351 007 6351 007 6355 008 1307 008 1351 008 1352 420 4115 5936 2480 5936 2480 Decal m Sensor Grip Decal Fusing Cover Decal Fusing Cover Decal Paper Feed Lever Decal Paper Feed Lever Decal SW ON Decal SW ON Decal SW OFF Decal SW OFF Inner Cover Registration Sensor Upper Bracket Right Rear Cover Bottom Bracket Right Rear Cover Operation Panel Assy LT DLT Operation Panel Ass y 4 Rear Cover Tonner Collection Rear Cover Drum Inner Cove
253. ide Entrance Harness Inverter Guide Entrance Harness Home Sensor Harness Home Sensor Harness Home Sensor Harness Duplex Stopper Solenoid Harness Duplex Stopper Solenoid Harness Duplex Entrance Harness Duplex Entrance Harness Gate Solenoid Harness Gate Solenoid Harness L E D Sensor Harness L E D Sensor Harness Exposure Lamp Harness Power Pack Harness Power Pack Harness Drum Heater SSR Board AC Drive AC Harness AC Harness AC Harness AC Descent Harness Grounding Wire AC Drive Board Harness AC Drive Board Harness Fusing Unit Harness Fusing Unit Harness a Page and A007 5728 A007 5729 A007 5730 A007 5731 A007 5843 A007 5850 A007 5851 A007 5852 A007 5853 A007 5857 A007 5858 A007 5860 A007 5861 A007 5862 A007 5863 A007 5864 A007 5865 A007 5871 A007 5872 A007 5874 A007 5876 A007 5878 A007 5879 A007 6061 A007 6094 A007 6114 A007 6121 A007 6135 A007 6150 A007 6174 A007 6181 A007 6194 A007 6206 A007 6216 A007 6225 Key Top Timer Key Top Interrupt Key Top Start Key Top Guidance Capacitor Bracket Transport Fan Bracket AC Drive Bracket Noise Filter Bracket Power Supply Cord Bracket Transport Fan Bracket Transport Fan Support Bracket Solenoid Cover Bracket Total Counter Bracket Main Control Board Angle Optics Board Bracket Fan Angle Power Pack Bracket Safety Switch Bracket Safety Switch Lever Key Cunter Bracket Main Power Switch Bracket AC Harness Angle
254. il Blade Fusing Entrance amp Exit Guide Oil Sump Oil Tank Gears OTHERS Transport Ozone Filter Registration Roller Gears First Relay Roller Gears First Relay Rollers Drive Chains and Belts Transport Belt Vacuum Fan Filter Exit Relay Rollers Bushings JJ 0 JJ 290 cor Clean or replace if necessary Clean if necessary Dry Cloth Clean if necessary Mobil Temp 78 Prime with oil when replacing Prime with oil when replacing Suitable Solvent Mobil Temp 78 Mobil Temp 78 Mobil Temp 78 Damp Cloth Replace if necessary Damp Cloth Damp Cloth 12 1987 DUPLEX Inverter Support Roller Inverter Pressure Roller Positioning Roller Drive Belt Positioning Roller Duplex Slip Clutch Duplex Pick up Roller Duplex Separation Roller Duplex Feed Roller DOCUMENT FEEDER Belt Pick up Roller Feed Roller Friction Roller CASSETTE BANK Pick up Roller Feed Roller Friction Roller Damp Cloth Damp Cloth Damp Cloth Damp Cloth Mobil Temp 78 Damp Cloth Damp Cloth Damp Cloth Belt cleaner replace if necessary Water replace if necessary Water replace if necessary Water replace if necessary Water replace if necessary Water replace if necessary Water replace if necessary 12 1987 SERVIGE TABLES 1 Test Points Main Board Number Function TP100 Input voltage of image density sensor TP101 24 V TP102
255. ing Drive Roller Duplex Stopper Solenoid Sensor Checker Spring Fusing Spring Stripper Guide Roller 151 Scanner Pully Wire Clamp Fusing Unit Shaft Gear 16T Upper Exit Roller Oil End Sensor Rear Flange Stripper Spring Front Cover Hinge Right Front Cover Hinge Left Exposure Lamp Termianl Fix Exposure Lamp Clip Lens Tension Pulley Lens Drive Wire Spring T amp S Corona Guide Plate Mylar Seal Guide PTL Cover Snap Ring M6 Bushing Gear 16 Side Fence Gear Brake Mounting Bracket Platen Cover Platen Cover Hinge Ass y 132 30 87 Arm Holder Rubber Magnet Balancer Spring Pin 4x115mm Right Spring Platen Cover Left Spring Platen Cover Slide Supporter Magnet Plate Platen Base Base Holder Platen Cover Developer Knob Gear 44T Side Seal Doctor Blade Gear 25T Seal Ring Tape Entrance Seal Drive Roller Bushing 8mm Transport Guide Roller Upper Frame Oil Blade Holder Oil Blade Spring Oil Blade Oil Sump Holder Decal Thermofuse Decal Thermofuse Decal Thermofuse Transformer 100V 25V Photointerrupter L Type Photointerrupter L Type Photointerrupter L Photointerrupter L Type Photointerrupter L Type Thermistor Power Supply Cord m Page and Toner Overflow Sensor Total Counter Temperature Fuse 182 Stepped Screw Slider Lock Stepped Screw Slider Lock Rear Heater Ter
256. ink Toothed Washer M4 Retaining Ring M8 Locking Support A411 2511 A411 2651 5205 5250 411 4511 0011 411 4436 A411 4431 06 0030 A411 5420 AA16 1010 14 3025 2006 04 1004 411 4100 14 3020 411 4611 411 2261 411 3911 411 1421 0806 5017 411 2561 411 2571 Parts No Upper Guide Plate Transport Guide Roller Small LED Sensor Type S Actuator One Turn Sensor Pulley 18T Idle Pulley Bin Drive Tightener Bin Drive Belt Tension Spring Transport Motor DC Rubber Cushion 4 5 x 9 5 x 42 mm Stepped Screw M3 Idle Pulley 6x 34 x 11 mm Transport Drive Belt Front Helical Cam Ass y Stepped Screw M4 Lever Home Position Sensor Spacer 6 1 x 13 x 1 5 mm Cushion Bin Side Stay Timing Belt 1270P5M Relay Guide Plate Relay Guide 00000002 May 30 87 Qty Per Q HE Per HE 3 SORTER BOARD May 30 87 SYMBOL PRINTED NUMBER ON THE BOARD INDEX REFERENCE NUMBER OF NEXT PAGE SSR 0100 RESISTOR SYMBOL INDEX SYMBOL INDEX SYMBOL INDEX NO NO NO 558101 106 0101 109 R101 130 558102 106 0102 109 6102 129 0103 113 6103 128 0104 113 R104 135 0105 112 R105 131 0106 109 R106 134 0107 109 6107 135 0108 109 R108 130 0109 109 R109 129 0113 109 110 128 TRANS I STOR 0114 109 R111 135 SYMBOL 0115 109 1
257. ion NOTE Confirm that SP 90 Secret mode is set in No position SECTION 2 TABLES 5 Lp mmm 2 51 Service Tables FEST PFOS vase ae 2 4 2 Variable ResisMtorS ves Une c ad 2 4 3 DIP Switches Tables 2 5 PETTEE 2 5 5 Service Program SP 8 Data Input Guide Table 2 6 Service Program Mode Operation 1 Service Program Access 257 2 Change Adjustment Values or Modes 2 7 3 Memory Clear Procedure 2 8 4 service Program Mode ne rcc sc DT EEE 2 10 SPA COE Ne P 2 19 Special Tools and Lubricants ees 2 20 Service Remarks 1 gt handling Drum iuste rte ab FOR t be e es 2 21 2 Charge SOLON 2 21 3 END Je 2 22 Eee He e 2 22 5 Development VIL tr ded 2 22 6 Transfer and Separation Corona _ 2 23 7 Gleanna Unt see 2 23 9 Prestransiena QUENCHING UN deu C See NGS 2 23 S dE USING 2 23 10 Paper Feed Duplex eme
258. ion Main Control Board Angle Upper Left Stay Upper Right Stay Left Stay Transport Chamber Right Stay Transport Chamber Transport Spring Shutter Shaft Connector Bracket Connector Shotter Spring Connector Shutter Plate Side Plate Behind Drum Fan Angle Cushion 8x15x30 Guide Holder Leaf Spring Transport Handle Cushion Sector Gear Right Fork Gate Guide Fusing Unit Rail Release Lever Fusing Unit Fusing Release Lever Spring Transport Handle Rod Rubber Foot Seal 14mm Qty Per Assembly 11 Part No 0434 0060W 0434 0080W 0720 0030E 0720 0040E 0801 1179 Description Tapping Screw M4x6 Tapping Screw M4x8 Retaining Ring M3 Retaining Ring M4 Philips Screw With Toothed Washer 30 87 Qty Per Assembly 3 OPTICS 1 30 87 2 F Zs ee 22 De EE i _ E Nav N 9 fe a ET DAS ga FN 25 IG 339 SNE 26 PE XIV d c 9 lt ND ER JJ Pd Se ES E d OPTICS 1 Description Qty Per Assembly 5442 1704 5442 1703 A007 1860 5215 1702 AX52 0005 5409 1705 A007 1870 007 1875 A007 1873 A007 1865 5009 5008 A007 1848 AA16 1019 0013 A007 1845 AA05 0012 05 0002 007 1851 5420 1675 5442 1705 5215 1700 5420 1682 5420 1676 007 1892
259. ion Panel Key Top Cover Side Cover Front Guide Post Rear Guide Post Rear Side Post Spring Plate Front Side Post Spring Plate Operation Board Tray Contrl Board Tray Contrl Board Bushing 8mm Bushing 10mm Magnet Catch Ass y Magnet Catch Ass y Magnet Catch Ass y LED Sensor Type S Photointerruptor Pack Photointerruptor Pack Decal Terminal 115V Decal Terminal 115V 25 Power Supply Cord 220V Decal Power Source 220V Decal Power Source 220V Gear 28T Idler Pulley 20 Gear 22T Tray Drive Motor AC7 8W 115V Decal English French 115V Decal English French 115V Decal English German 220V Decal English German 220V Friction Pad B Decal Terminal 220 Decal Terminal 220V Front Bracket Rear Bracket Front Side Plate Front Side Plate Rear Side Plate Rear Side Plate Side Cover Plate Dial Shaft Drive Wire Drive Pulley Side Guide Shaft Front Wire Tightener Rear Wire Tightener Side Guide Stopper Left Lift Stay Stopper Chain Hook P C B Bracket Power Cord Bracket Holder Side Cover Magnet Catch Plate 30 87 m Page and Page and 6769 7930 Supply Cord 115V 0313 0060W Philips Pan Head Screw 0313 0120W Philips Pan Head Screw 0313 0140W Philips Pan Head Screw 0313 0200W Philips Pan Head Screw 0314 0040W Philips Pan Head Screw 0314 0040W Philips Pan Head Screw 0314 0060W Philips Pan Head Screw 0314 0080W Philips Pan
260. ion springs Be careful not to bend the pressure roller strippers Do not touch the fusing lamp with bare hands Be sure that the fusing lamp is not in contact with the inner surface of the hot roller Be sure that the oil end sensor contacts the bottom of the oil tank 2 23 12 June 1987 10 Paper Feed and Duplex 1 11 Grease the following parts with Mobil Temp 78 periodically to avoid noise and bad operation a Slip clutches in upper lower and duplex separation roller b Worm gears and worm wheels of upper and lower lift motors Be careful not to damage the forks when removing the fork gate unit The rollers and slip clutch for duplex and cassette feed are not interchangeable Be sure that the duplex transport belts are matte side out when replacing them When reinstalling the support bracket make sure that the bracket is properly engaged with the groove of the registration clutch stopper Optional Equipment When servicing the document feeder and or sorter make sure that the main switch of the copier is off Before servicing the large capacity tray unplug the power supply cord of the tray 12 Handling PCBs WARNING timer board has a lithium battery which may explode if mistreated Do not recharge this battery disassemble it or dispose of it in fire Used timer boards should be handled according to local regulations 2 24 SECTION 3 REPLACEMENT AND ADJUSTMENT 5
261. ion the drum shoe at the center of the shaft so that the axis of the current sensing plate A is aligned with the transfer corona wire B 2 Select the dc 200 uA range of the digital multimeter 3 Turn on the DIP switch on the switching PCB corresponding to T on the TC SC power pack PCB to turn on the transfer corona The silk screen printed on the TC SC power pack PCB is correct 4 Adjust the corona current by turning T C on TC SC power pack Wait 30 seconds for the current to stabilize 5 the drum shoe and reassemble 6 Check copy quality 12 1987 Separation Corona TT b gt DA B La Optimum Adjusting Values NT 57 0 2 0 D1 8 0 1 0 leading edge 01 2 5 1 0 normal 01 D2 1 Reinstall TC SC corona unit and position the drum shoe at center of the shaft so that the axis of the current sensing plate A is aligned with the separation corona wires B as shown current 01 2 Select the ac 200 uA range on the digital multimeter 3 Turn on the DIP switch on the switching PCB corresponding to D1 on the TC SC power pack PCB to turn on the separation corona The silk screen printed on the TC SC power pack PCB is correct 4 Adjust the corona current by turning VR DAC C on the TC SC power pack Wait 30 seconds for the current to stabilize Leading edge dc D1 5 Turn off th
262. ire Cleaner Cleaner Drive Wire Separation Sensor Feeler Separation Corona T amp S Corona Casing Connector Bracket T amp S Corona Cover PTL Guide Holder PTL Guide Plate Base Plate Transport Unit Transport Guide Plate Front Transport Guide Plate Rear Leaf Spring Transport Transport Duct Leaf Spring Micro Switch Transport Lock Lever Transport Lever Transport Switch Bracket Drive Roller Transport Belt Transport Drive Shaft Bracket Fusing Unit 115V Fusing Unit 220V Fusing Side Frame Rear Fusing Side Frame Front Pressure Lever Thermister Mounting Frame Upper Entrance Guide Plate Fusing Fusing Connector Bracket Page and A007 4195 A007 4212 A007 4218 A007 4221 A007 4227 A007 4228 A007 4229 A007 4232 A007 4240 A007 4251 A007 4253 A007 4273 A007 4274 A007 4276 A007 4281 A007 4282 A007 4283 A007 4284 A007 4285 A007 4286 A007 4287 A007 4288 A007 4310 A007 4322 A007 4323 A007 4325 A007 4331 A007 4332 A007 4341 A007 4344 A007 4370 A007 4376 A007 4381 A007 4382 A007 4409 Oil Sump Left Fusing Rail Fusing Unit Stopper Oil Pan Shielding Plate Silicon Oil Nozzle Fusing Unit Cover Leaf Spring Heat Shield Oil Supply Bracket Oil Pump Actuator Leaf Spring Oil End Sensor Front Lamp Terminal Bracket Front Lamp Terminal Front Lamp Terminal Shaft Lower Entrnace Guide Plate Fusing Right Fusing Right Fusing Rail Bracket Fusing Entrance Slider Slid
263. isplays the total number of DF jams 2 18 12 1987 5 Language Code Table DIP 801 Destinations Paper 134 5 Size 1 PITNEY BOWES LT 0 English No Function 1 French Original Option KALLE 0 Japanese 0 Swedish RICOH EUROPE 1 English English RICOH ASIA No Function 2 French Danish MIDDLE EAST 3 German Norwegian 4 Italian Finnish 5 Spanish Dutch NASHUA SOUTH 0 English No Function AMERICA 1 French RICOH USA ie 0 Engish Funcion Function 1 French SAVIN 0 English No Function 1 French RICOH TAIWAN No Function Same as Ricoh Europe NOTE When language se lection is required turn off DIP 801 3 Original Option NASHUA EUROPE No Function 0 Japanese 0 Swedish English English French Danish German Norwegian Italian Finnish 12 1987 SPECIAL TOOLS AND LUBRICANTS Item 1 cO 12 13 14 Description Test Chart OS A3 10 sheets 100 sheets Digital Thermometer HLC 60E Digital Thermometer Probe HLC 60E Digital Multimeter BECKMAN RMS3030 Test Lead Kit BECKMAN DL241 Drum shoe Shoe Adaptor Omega Clamp Thickness Gauge 0 2mm Thickness Gauge 0 75mm 2 pcs set Setting Powder Silicone Oil Launa 40 Oil Grease MOBIL TEMP 78 400g 2 20 Part No 5420 9516 5420 9502 5420 9504 5420 9505 5420 9507 5420 9508 5442 9106 5447 9104
264. it E Remove one of the screws from the upper shaft F Remove the bin unit at an angle 12 1987 4 Exit Roller Drive Motor Replacement A C B 1 Remove the sorter unit from the copier Perform steps 2 to 4 of Bin Drive Belt Replacement 2 Remove the sorter front cover 2 screws 3 Remove the roller drive belt A 4 Remove the pulley B from the exit roller motor E ring 5 Disconnect the motor connector C 6 Remove the exit roller drive motor D 4 screws 6 9 12 1987 5 Lower Exit Roller Unit and Exit Sensor Replacement B 1 Remove the sorter unit from the copier Perform steps 2 to 4 of Drive Belt Replacement 2 Open the upper safety cover A of the sorter A and pull the upper exit roller unit B up out of the guide rails as shown 3 Remove the rear C rail by releasing the hooks D on both sides as shown 12 1987 7 nh ERA LAV 0 4 Remove round belt 5 Remove lower exit roller unit B from the sorter 4 screws 6 Remove the exit sensor C shown 1 screw 6 11 SECTION 7 LARGE CAPACITY TRAY 1 000 SHEETS 5 Installation I ACCESSORY 7 1 2 Installation 7 2 Replacement and Adjustment 1 Tray Down Sensor and Positioning
265. itch Solid State Relay 240V 3A May 30 87 Page and Index No 19 111 15 108 19 112 15 109 15 110 17 122 15 111 15 112 15 113 17 102 17 112 19 113 19 102 15 114 15 115 15 101 11 101 11 102 11 103 11 104 11 105 11 106 9 13 7 113 9 110 5 107 7 109 9 122 9 106 9 114 9 23 9 109 7 108 9 107 11 107 1208 1047 1400 0072 1400 0135 1401 0825 1407 0520 1407 0622 1407 0981 1407 2028 1408 0124 1408 0412 1604 1363 1604 1366 1604 1378 1606 1336 1606 1458 1611 4101V 1611 41020 1611 4103V 1611 4104 1611 4471V 1611 4472 1611 4562 1611 4564 Description Power Relay Transistor 2SC372Y Transistor 2SA1015Y Diode 155176 IC HD74LS00 IC HD74LS10P IC TD62503P SN74LSO6N IC LM555CN IC 7705 Capacitor 10uF 25V 47uF 25 Capacitor 1MF 50V Capacitor 1000 F Capacitor 0 1 50V Resistor 1KOHM 14 V 5 Resistor 1KOHM 1 4W 5 Resistor 10KOHM 1 4V 5 Resistor 100KOHM 1 4V 5 Resistor 4700HM 1 4W 5 Resistor 47 1 4W 5 Resistor 5 6KOHM 1 4W 5 Resistor 560 1 4W Page and Index No 28 May 30 87 ma No Location of Unit 3 1 Exterior and Drive Section 4 2 SECOM Ri Eure ESI au ie 6 3 Tray Main Board 8 4 Harness 10 5 Main DC Harnes
266. ition Lights if the idle signal is not received within 8 minutes after the power relay turns on Observation The fusing lamp does not turn on The ready beeper does not sound and code 54 is displayed 8 minutes after power is turned on Points to Check Check the power relay fusing lamp ac drive board and operation panel board To control effects of electrical noise from surrounding machines try JP100 Check for poor contact in the fusing unit connector Code 55 Fusing Overheat Definition Lights if the voltage at CN103 4 fusing thermistor drops below 0 53 V for 0 4 second Observation The fusing lamp stays on after the temperature rises above 220 Points to Check Check the voltage at CN504 1 on the ac drive board for line voltage Check the resistance of the thermistor gt Disconnect the white thermistor connector on the front side of the fusing unit Reference value 1 10 kohms at 180 C 180 kohms at 10 C 10 6 12 1987 Code 61 Pulse Generator Malfunction Definition The CPU does not receive pulse for period longer than 4 5 seconds during copy Observation When the start key is pressed there is no machine activity except for the scanner motor and main drive motor Code 61 is displayed in the Guidance Display Points to Check Check the main motor the ac drive board CN503 2 the main board CN101 A16 and the pulse generator 102 2 and B3 Confi
267. l position If B is li EIC S Removing misfeed CE ol SS mai 28 I T LAT EVERY LAN oown the meaner grasp ihe Pusn down tne two levers al Remove any misieo being removing ine misted paper fusing unit knob ano pull ine fusing tne front and rear tne fusing unit careful Io tear tne paper 0 return tne fusing exit assembly out CAUTION Tne fusing unit Swing gown the fusing exit ouch the fusing rollers back 10 its Original position VUL Gown 1 be very hol 50 caretul when assembly Shoe tne fusing unit back into the touching it Copier If C is lit E DQ SS WAY Pull any misled paper out of the no paper is in exit push the tab While holding the guide plate pull paper exit up in the direction of the arrow out the misled paper B 110 50 N gt DECAL AND DOCUMENT A007 1373 A007 2802 A007 6353 007 6811 007 6813 AA00 1037 00 1038 AA00 1050 00 1062 5442 2769 AA00 1054 5442 6126 5413 4835 5215 4211 00 2003 AA00 2004 AA00 2005 00 2006 00 2007 AA00 2008 00 2009 007 8600 007 8601 007 8602 007 8603 007 8604 007 8605 007 6351 AA00 2035 00 2030 007 6348 007 6349 Decal Reset Decal Manual Fee
268. lacement B ii A gt ZS 1 Remove the fusing unit Refer to Fusing Unit Removal 2 Hemove the fusing unit cover 3 screws 3 Hemove the pressure plate A 2 screws and the thermofuse bracket B 1 screw 4 Remove the thermofuse lead wire C from the metal wire clamp D 1 screw 5 HReplace the thermofuse 1 connector and reassemble NOTE Be sure the thermofuse wire is properly dressed 3 25 12 1987 5 Hot Roller Stripper Replacement 1 Pull out the fusing unit all the way out and open the fusing exit assembly 2 Unhook the springs B and remove the hot roller strippers C 3 Replace the strippers and reassemble NOTE is best to replace strippers and springs as set 3 26 12 1987 6 Hot Roller Replacement FN AP AS gt 1 Remove oil blade Refer to Oil Blade Replacement 2 Remove any excess oil from the oil sump area A and remove the oil sump 3 Remove the fusing unit knob B 1 screw 4 Remove the oil pump mechanism C with the oil tank 2 screws and the pressure plate D 2 screws 5 Rotate the front lamp terminal clockwise and remove the fusing lamp NOTE Do not touch the lamp with your hands because oil may discolor the lamp 6 Swing down the fusing exit assembly and unhook the pressure springs E 7 Remove the gear F 1 E ring and remove the har
269. lity Fill out the New Equipment Condition Report 1 12 12 1987 CASSETTE MODIFICATION 1 Remove cassette cover 2 Remove the side fences A 1 screw each and the bottom plate B 3 Reposition the rear fence 1 screw in the desired paper size position NOTE Paper size positions are shown on the inside of the cassette 4 Reinstall the bottom plate 5 Reinstall the side fences in the desired paper size position 6 Attach the appropriate paper size decals D on the cassette at the positions shown 7 Insert the desired actuator plate E in the slot on the front of the cassette as shown 12 1987 KEY COUNTER HOLDER INSTALLATION 1 Remove the front cover 2 screws 2 Remove the right inner cover 4 screws and right front cover 1 screws 3 Remove the cover plate A and fixing plate B from the key counter bracket C 4 Hold the fixing plate on the inside of the key counter bracket and insert the key counter bracket Insert the key counter holder D 5 Align the holes in the fixing plate with the mounting holes of the key counter holder and secure the key counter holder NOTE The fixing plate has three sets of holes Make sure to use the holes that match the type of counter 6 Remove the shorting plug E from the key counter connector F 7 Plug in the key counter harness G 8 Reassemble the copier Insert the key counter and check its operat
270. ller Entrance Guide Plate Exit Guide Plate Fork Gate Front Spring Exit Roller Rear Spring Exit Roller Bushing Anti static Brush Fork Gate Gate Solenoid Harness Decal Handle Decal Handle 4 Decal Reset Description May 30 87 Index Q ty Per ww Part No Denon Qty Per Assembly 10 DUPLEX SECTION 2 May 30 87 26 10 Index Qty Per Part No Description Assembly N A CO DUPLEX SECTION 2 A007 4520 A007 4846 007 4841 A007 4843 5206 2626 5206 2695 5205 5250 A007 4800 A007 5263 A007 4805 A007 4809 5206 2650 1 3105 5447 2706 5447 2681 0001 AF01 0003 A007 4700 5206 2690 1001 04 2001 1 3087 08 0020 5206 2680 5206 2681 5206 2685 007 4820 14 0063 2017 08 0021 5206 2677 5206 2684 5206 2687 5206 2686 16 1018 0313 0040W 0314 0060W 0314 0080W 0314 0100W 0434 0060W 0434 0080W 0574 0060E 0623 0100E 0623 0180E 0720 0025E 0720 0040E 0720 0050E 0720 0060E 0805 3101 0807 4043 Duplex Transport Unit Toner Catch Pan Sensor Harness Cover Enteance Actuator Sensor Cover Sensor Bracket Duplex Paper End Cover Duplex Paper Sensor L E D Sensor Type S Duplex Stay Duplex Entrance Harness Pick up Arm Duplex Feed Shaft Bushing 8x12x7mm Gear 18T Gear 15 Snap Ring Entrance Actuator Roller Feed Roller Front Frame
271. m Ball Bearing 6 x 12 x 4 mm Ball Bearing 6 x 12 x 4 mm Ball Bearing 8 x 16 5 mm Philips Screw with Flat Washer M4 x 6 Philips Screw with Flat Washer M4 x 10 Tapping Screw with Flat Washer M3 x 10 Tapping Screw M4 x 6 Tapping Screw with Flat Washer M4 x 8 Socket MATE N LOCK Socket MATE N LOCK Fastening Receptacle Socket MATE N LOCK Socket MATE N LOCK Contact Contact Pin Contact Connector Pin Contact Connector 2P Connector 3P Connector 6P Connector 5239 1P Receptacle Housing Connector 2P Connector 4P Connector 3P Connector 4P Connector 6P 18 May 30 87 EX 1102 1964 1102 1965 1102 1966 1102 1970 1102 1971 1103 0659 1103 0881 1103 1726 1103 1728 1103 1878 1103 3023 1103 3029 1104 0271 1104 0333 1105 0005 1105 0016 1105 0087 1105 0108 1106 0134 1107 0413 1204 0883 1204 1319 1204 1385 1400 0100 1401 0282 1401 0329 1401 0832 1403 0308 1403 0388 1407 0604 1407 1026 1407 1094 1407 1334 1407 1348 1407 1535 Connector 2P Connector 3P Connector 4P Connector 2P Connector 3P Connector Connector 4P Connector 4P Connector 6P Connector 2P Connector 34P Connector 2P LSI Socket 42P Fuse Holder Nylon Clip 3N Nylon Clip 4N Clamp Nylon Clip Universal Bushing Fuse 3A Dip Switch Micro Switch Push Switch Transistor 2SA683 Transistor 25820 IC MP4503 Diode DSA1A1 LED TLR 102A Pho
272. ment _ 3 39 6 Positioning and Entrance Actuator Rollers Replacement 3 40 7 Duplex Pick up Solenoid Adjustment 3 41 8 Jogger Wire 3 42 Copy Image 1 Vertical Magnification Adjustment _ 3 43 25 Horizontal Maqnicalon ravnen 3 44 FOCUS AUSTEN 3 45 4 Uneven Exposure AUNE 245224 AK SN die 3 46 5 Light Intensity Adjustment 3 47 6 Setting ADS Reference 3 47 7 ADS Voltage Adjustment 3 48 8 ADS Operation Checking c 3 49 9 OW OL Sensor Voltage Adjustment 3 50 10 OL Sensor Length Sensing Adjustment 3 51 SEG Se tu 3 51 12 RESA AGIS MEN ON KE 1 Charge Corona Wire Replacement _ 2 Pre quenching Corona Wire Replacement _ 3 Transfer and Separation Corona Wires Replacement 4 Charge Cleaner Drive Wire Replacement _ 5 TC SC Cleaner Drive Wire Replacement _ 6 Drum Cur
273. minal Photointerrupter IL G 3P S3T2 E Photointerrupter IL G 3P S3T2 E Seal 2x17x23 Rubber Seal Paddle Roller Plastic Ring 10pcs set Bushing 8mm Bushing 8mm Spring Pressure Arm Bushing 4mm Bushing 4mm Spring Anchor Stepped Screw Stepped Screw Switch 1st Mirror Spring Drum Return Arm Knob Screw Stepped Screw Pin Transfer Guide Plate Decal Paper Level Decal Paper Level Valve Oil Pump Spring Exit Spacer Guard Spring Regist Roller Front Rubber Foot Insulator Lamp Terminal Lamp Terminal Spacer Lamp Terminal Support Thermo Meter HLC60 E 133 Probe HLC60 E Digital Multimeter BECKMAN RMS3030 Delux Test Lead Accessory Kit Test Chart OS 10pcs set Silicone Oil Reed Switch Key Counter Cover Spring Sprocket 20T Small Screw M3 Center Wing Side Wing Exposure Lamp Terminal Release Scanner Drive Wire Hook Wire Tightner Spring Cushion Exposure Glass Spring Corona Wire Spring Corona Wire Spring Corona Wire Plug Corona Unit Shoulder Screw Hinge Bushing Upper Registration Roller Bushing Upper Registration Roller Bushing Upper Registration Roller Spring Registration Roller Decal A Holder Development Unit Gear 18Z Spring Drive Wheel Spring Drive Wheel Seal Cleaning Balde Shaft Spring Pick off Pawl Slide Spring Fusing Drive Rear Bracket Lamp Terminal Stud
274. moval Gs pae bead Duplex 1 Invertor Unit Removal neti ost nad ied 2 Duplex Transport and Fork Gate Units Removal vcs 3 Jogger Unit Removal eating ie aan Others 1 Power Supply Unit Removal MACHINE LEVEL 1 Front to Back Within 5 mm 0 27 of level 2 Right to Left Within 5 mm 0 2 of level 3 Screw the leveling feet A up or down to level the machine POWER SOURCE 1 Input voltage Level 110 V 60 Hz 15A 115 V 60 Hz 15A 220 V 50 Hz 8A 240 V 50 Hz 2 Permissible Voltage Fluctuation 10 3 Permissible Extension Cord None recommended NOTE Be sure to ground the machine Do not connect the grounding wire to gas pipe Make sure plug is firmly inserted in the outlet Should be a dedicated power oullet Do not set anything on the power cord 11 1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box according to the following list Editing Sheet Sort Stack Key Top Sort Stack Key Cover NECR Cassette Large Cassette Small Paper Size Actuator Plate Paper Size Decal Toner Catch Pan Copy Tray Original Holder Operating Instructions English Five Languages Envelope NECR Multiple Language Decal Operating Instruction Cards English Five Languages Leveling Shoe USA Europe Middle
275. n on while copying Check if the toner supply clutch A turns on while making twenty copies using an A3 LDG original 3 16 7 When Purpose Target Measure How 12 June 1987 Density Recovery Vsp is extremely high toner density low To maintain correct toner density Vsp lt 0 5 volts SP 60 The copier runs and the toner supply clutch turns on 100 until Vsp becomes below 0 5 volts Vsp and Vsg are displayed on the guidance display VO is Vsg V1 is Vsp 1 Set SP 60 then press the Enter key and the Start key 8 Detect Fixed Mode Selection When Purpose Target Measure How The ID sensing system problem can not be solved during a service call Detect supply mode does function Manually turn on the toner supply mechanism Detect supply mode Factory setting changed to fixed supply mode 30 Toner supply clutch turns on every copy cycle in fixed supply mode 1 Set SP 30 to select fixed supply mode 9 Toner Amount Changing When Purpose Target Measure How The factory setting for toner supply amount 30 is not sufficient due to the customer s originals To satisfy the toner supply amount needed for the customer s original toner consumption Detect mode 30 Factory Setting 15 45 or 60 Fixed mode 7 4 11 or 14 Detect Mode SP 31 Fixed Mode SP 32 The toner supply clutch on period is changed 10
276. nectors from the power pack bracket C B Q CB SSR A Development Bias White 11 0 Quenching E cleaning bias and white G Two white 3P H 3 Remove the power pack bracket C B Q CB 558 2 screws 4 Remove the home position sensor with the bracket 1 screw 12 1987 5 Remove harness A from the clamp B inserted in the rear side 6 of the optics control PCB bracket C Be careful not to bend the fiber optics cables Then remove the optics control PCB with the bracket 8 connectors 3 screws Loosen the first scanner wire clamp D 2 screws and remove the old wire Then shift the second scanner E fully to the left rear view 3 4 12 1987 7 Hook one of the wire using the ring 8 Route the scanner wire in the following order Outer track counterclockwise Below securing screws Lower track counterclockwise Lower track clockwise From lower to upper 5 5 times counterclockwise Lower track counterclockwise Inner track counterclockwise Inner track clockwise Hook the wire to the anchor with the spring D and the ring E 3 5 12 1987 10 13 Thread the wire between two pulleys Position the first and second scanners according to the adjustment table and secure the first scanner wire clamp roug
277. nel and turn on DIP SW 801 8 then turn the main switch on NOTE At this point the guidance display will prompt PROGRAM No No 5 Using the numeric key board enter the desired SP mode number according to the Service Program Mode Table The SP program can also be selected with the magnification keys in this case SP numbers are scanned through After selecting an SP number press the ENTER key NOTE To cancel an already entered program press the clear key Also if an invalid SP number is entered Press Clear key is displayed To abandoned SP mode turn the main switch OFF set DIP SW 801 8 to the off position and turn the main switch on 2 Change Adjustment Values or Modes 1 2 Follow steps 1 3 of the preceding procedure Factory setting values or mode will be displayed in the Guidance Display Enter the desired value or mode using the numeral keys according to the Service Program Mode table Turn off the main switch set DIP SW 801 8 to the off position and turn the main switch on The following procedure can also be used to access program numbers 80 81 90 91 and 92 instead of using DIP SW 801 8 1 2 3 Press the Mode Clear key Press the Clear Stop key Press the Enter key simultaneously the Guidance Display prompts PROGRAM NO 80 2 7 12 1987 4 Enter the desired number using the number keys zoom keys 5 Press the Enter key
278. nergized Observation 1 At power up the scanner overdrives home position 2 During the copy cycle the scanner at first moves then stops 3 The scanner overruns home position when it returns 4 The scanner will not move at all Points to Check Check the scanner drive motor the scanner home position sensor and CN306 2 on the optics board Code 31 Drum Thermistor Blown Definition Lights when drum thermistor circuit 18 open Observation Copies are dirty Points to Check Check the resistance between CN36 3 and CN36 D on the ID sensor board Reference value 10 kohms at 25 Check CN103 13 on the main PCB Code 52 Thermofuse Blown Definition Lights if the thermofuse circuit becomes open or the fusing unit is not set correctly Observation Code 52 is displayed immediately after main switch is turned on Points to Check Confirm that 24 volts exists at CN102 B19 on the main board Confirm that the fusing unit is properly set 10 5 12 1987 Code 53 Thermistor Blown Definition Lights if the fusing thermistor is open or shorted Observation Code 53 is displayed immediately after the main switch is turned Points to Check Disconnect the white thermistor connector on the front side of the fusing unit Check the resistance of the thermistor at the white connector Reference value 1 10 kohms at 180 180 kohms at 10 Code 54 Ready Signal Not On Defin
279. ness support bracket G 2 screws and 2 hooks Then remove the rear lamp terminal H 1 screw and 1 hook 8 the thermistor bracket 2 screws 3 27 12 1987 9 Remove hot roller gear A bearings and collars C both ends of the hot roller D 1 C ring each 10 Slide the hot roller slightly to the rear and remove the hot roller as shown 11 Tear the protective paper E from the ends of a new hot roller F and install it 12 After the new hot roller is installed remove the remaining protective paper NOTE When reinstalling the fusing lamp make sure it does not touch the inside of the hot roller 3 28 12 1987 7 Pressure Roller Replacement 1 Perform steps 1 through 4 of Hot Roller Replacement 2 Open and remove the fusing exit assembly A 1 E ring and 1 3 Remove oil pan 4 screws and 4 hooks 4 Remove the front pressure spring C and remove the front pressure lever D 1 E ring 5 Lift up the upper part of the fusing unit and remove the pressure roller E 6 Install the bearings on the new pressure roller and reassemble 3 29 12 1987 8 Entrance Guide Height Adjustment When Misfeeds with thick paper or paper creasing with thin paper occur Purpose To satisfy customer s applications exceptionally thick or thin paper Target No misfeeds and no creasing
280. nit Install the original table cover D under the original table 3 pan head screws M4 x 6 Pass the DF interface harness E through the hole in the harness bracket F and install the harness bushing G Then secure the harness bracket to the copier 1 tapping screw M4 x 8 Remove the fiber optics adapter l this adapter is not needed for this installation and connect the optic cable J to CN112 K on the copier main board Connect the free connector 4P White L Secure the ground wire M 1 ground screw and toothed washer Secure the harnesses with clamp 1 pan head screw M4 x 6 and reinstall the rear cover 12 1987 8 14 on main switch and set SP 72 1 to enable ARDF operation Refer to the copier installation procedure for SP accessing 15 Adjust the lead edge registration as follows Make copy using the test chart in the platen mode with the flip scale b Keep this copy for reference and mark Platen Mode on the reverse side of it Front Side Original Make copy using the test chart with the DF d Adjust the DF registration against the platen reference mode using 101 on the DF PCB PM gt DF Turn VR 101 counterclockwise PM lt DF Turn VR 101 clockwise Continue to repeat steps c and until you achieve the same registration as in step b 5 5
281. nnector Connector Connector Pin Contact 2P 4P 4P 6P 2P 34P 2P LSI Socket 42P Fuse Holder Fuse Dip Switch Push Switch Transistor Transistor 2SA683 2SB20 IC 4503 Diode DSA1A1 LED TLR 102A Photocoupler 111 IC TC4049BP IC SN74LS373N IC HD74LS93P IC uPD7810 IC TD62304P Index OR Qty Per 1610 0065 Resistor 3 3KOHM 1 8W 5 1610 0067 Resistor 4 7 1 8W 5 1610 0069 Resistor 6 8 1 8W 5 1610 0071 Resistor 5 1610 0079 Resistor 22 1 8W 5 1610 0107 Resistor 1110HM 5 1610 0286 Capacitor 100PF 50V 5 1611 4103 Resistor 10KOHM 1 4T 5 1611 4229 Resistor 2 20HM 1 4W 5 1611 4272 Resistor 2 7 1 4T 5 1611 4330 Resistor 3300HM 1 4T 5 1611 4393 Resistor 39KOHM 1 4T 5 1611 4472 Resistor 4 7 1 4T 5 1611 4563 Resistor 56KOHM 1 4T 5 125 IC TD62308AP IC uPC14312 IC PST518A IC M51971L IC HA17339 Ceramic Oscillator 10MHz Resistor 0 20HM 1W Resistor 5W 1407 1535 1408 0076 1408 0408 1408 0521 1408 0578 1503 0070 1600 0569 1600 0576 1600 0681 1601 1732 1601 7326 1601 8145 1601 8147 1601 8148 1601 8157 1602 0953 1604 1358 1604 1378 1604 1379 1604 1380 1604 1381 1604 1382 1604 1383 1604 1386 1604 1390 1606 0658 1606 1184 1606 1348 1606 1451 1606 1452 1610 0035 1610 0047 1610 0053 1610 0057 1610 0061 Re
282. not to damage the inlet sensor when removing the guide plate One of the rear side screws is flat head screw 12 10 1 Feb 88 H J From the sorter front side release the belt tightener bracket G 1 screw Remove the sponge roller drive pulley H 1 Allen screw Remove the roller bearings I from the front and the rear of the roller shaft Replace the sponge roller J 12 11 1 88 5 DC MOTOR REPLACEMENT 1 Turn off the main switch 2 Remove the lower guide plate with the upper guide plate See Sponge Roller Replacement step 1 to step 4 3 Disconnect the main board motor harness A and FG harness B then remove the motor harness C and FG harness D from the rear side plate E 4 Remove the dc motor from the rear side plate 4 screws 12 12 1 88 SERVIGE TABLES 1 LEDs The 3 LEDs on the sorter main board indicate signals as follows LED NO Lights when sensor below is activated LED 100 Jam Sensor Upper Photo Tr LED 101 Inlet Sensor LED 102 Jam Sensor Lower LED 2 Dip Switch The dip switch on the sorter main board has three functions as follows 1 ON 0 OFF NOTE When using the paper transport test mode SP71 must be set to 0 12 13 1 88 3 Service Program Mode Three sorter functions can be accessed from the copier by using the SP mode Refer to the copier manual s SERVICE PROGRAM MODE
283. nsfer and Separation 38 17 Drum Section 40 18 Drum Sectioni2 5 hie me UR 42 19 Cleaning Unit 1 44 20 Cleaning Unit and Toner Collection 46 21 Fusing Unit Wiens cea sway Ran 48 22 Fusing 222 u sooo modo 50 23 Operation 52 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Drive Section 54 Electrical Section 1 56 Electrical Section 2 58 Electrical Section 3 60 Main Control Board 62 Optics 64 Paper Feed Control Board 66 AC Drive 68 Harness Layout Front View 70 DE 5 a 72 AC Harness 74 Lens Housing 76 Lens Home Sensor Harness 78 Paper Feed Unit Harness 80 AC Drive Board 82 Power Pack 5 84 Transport Unit Harness 86 Safety Switch Harness 88 Lift Motor Harness 90 Fusing Unit Harness and Gate Harness 92 Main Control Harness an
284. nt 3 43 2 Horizontal Magnification et pae beet shares 3 44 9 FOCUS JAOIUSETIQUE Ler Gerner ek su inedite 3 45 4 Uneven Exposure Adjustment 2 3 46 5 Light Intensity Adjustment 3 47 6 Setting ADS Reference Voltage 3 47 7 ADS Voltage te atta ideali s 3 48 8 ADS Operation CneckinG tt trt ENa e est uas 3 49 9 OW OL Sensor Voltage 3 50 10 OL Sensor Length Sensing 3 51 AME PASE AUS eM REID EP 3 51 12 Registration Adjustment 3 52 Corona 1 Charge Corona Wire Replacement 2 3 53 2 Pre quenching Corona Wire Replacement 3 55 Transfer and Separation Corona Wires Replacement 3 56 4 Charge Cleaner Drive Wire Replacement _ 3 57 5 TC SC Cleaner Drive Wire Replacement _ 3 58 6 Drum Current Adjustment Preparation 3 59 Others 1 Power Supply Unit Removal eee 3 66 12 1987 OPTICS 1 Exposure Glass Removal 1 Remove the left scale A 2 short screws 2 G
285. nual Feed Table Spring Duplex Stopper Cam Paper Stopper Pulley Wire Clamp Wire Duplex Stopper Solenoid Snap Ring Front Frame Duplex Feed Shoulder Screw Hinge Description May 30 87 Qty Per Assembly Qty Per Assembly 12 INVERTOR SECTION 1 30 87 DX 5 2 bal ot PK A 2222 OS Sr P e 2 R MENS REC lt LL 50 ZEA 4 PG uu Ce cg up 2 EV MAE a am A 30 12 OO co INVERTOR SECTION 1 Part No A007 4409 A007 1930 5403 2049 A007 4455 5403 2075 5207 4405 5206 2687 A007 4466 5205 5251 A007 4463 A007 5260 02 0029 A007 4461 A007 4460 5205 4527 5442 2751 5206 4388 A007 4630 A007 4625 AF02 0031 AA14 0049 A007 4616 007 4617 5206 4478 08 0031 02 0007 16 1017 007 4620 007 4623 2 5001 5053 0447 007 4600 AF02 2003 5304 1639 007 4605 Description Inverter Unit Vacuum Fan Duct Spring Anchor Upper Guide Inverter Unit Stepped Screw Spring Fusing Stud Screw M3 Paper Entrance Feeler LED Sensor Type T Paper L E D Sensor Bracket Inverter Guide Entrance Harness Inverter Return Roller Guide Plate Open and Shut Guide Holder Pressure Spring Exit Bushing Upper Registration Roller Spring Inverter Guide Inverter Guide Inverter Guide Pltee
286. o 7 E m r CM gt SGN c ge I DE NEA DENS EE gt a ET EE EE 9 EE gt EEE EE EG ES VE 107 50 DECAL AND DOCUMENT 30 87 417 gt gt A E promiptiy wien indicator sta ys lit CO pies DE Made al m 6 Grasp the bottle holder Turn the lever on reverse Remove empty Toner and gently but firmly pull side of bottle holder Bottle 2 down counterclockwise I BG A BA Ie BU Wj EU 2 Place new Toner Turn lever clockwise until Grasp bottle holder handle F7 a in the holder it locks and pull up until holder rrj meets magnetic catch 4 m 108 50 DECAL AND DOCUMENT 30 87 Removing Misfed Paper EF 7 lt 2 ONG T Pusn the knob anc lower tne plats If B is lit p ase Tum the knob counierct La anc lower the transport unit Remove any misleo paper tear i If B is lit Removing misfeed from fusing unit x B rad
287. of the cassette 4 Reinstall the bottom plate 5 Reinstall the side fences in the desired paper size position 6 Attach the appropriate paper size decals D on the cassette at the positions shown 7 Insert the desired actuator plate E in the slot on the front of the cassette as shown 11 12 KEY COUNTER HOLDER INSTALLATION 1 Remove the front cover 2 screws 2 Remove the right inner cover 4 screws and right front cover 1 screw 3 Remove the cover plate A and fixing plate B from the key counter bracket C 4 Hold the fixing plate on the inside of the key counter bracket and insert the key counter bracket Insert the key counter holder D 5 Align the holes in the fixing plate with the mounting holes of the key counter holder and secure the key counter holder NOTE The fixing plate has three sets of holes Make sure to use the holes that match the type of counter 6 Remove the shorting plug E from the key counter connector F 7 Plug in the key counter harness G 8 Reassemble the copier Insert the key counter and check its operation NOTE Counfirm that SP 90 Secret mode is set in No position 11 13 5 1 Exposure Glass Removal SZ 7 ho P it a X mt AR SN I 1 Remove the left scale A 2 short screws 2 Grasp the left edge of the exposure glass B and lift it up slightly Slide the other e
288. on psa re Gcr ARON T 1 6 2 6 5 6 7 6 8 6 9 LARGE CAPACITY TRAY 1 000 SHEETS Installation 1 Accessory Check eee eee een 2 Installation Procedure Replacement and Adjustment Tray Down Sensor and Positioning Switch Replacement Paper Size Sensor Replacement Tray Wire Replacement ROMA LARGE CAPACITY TRAY 2 500 SHEETS Installation 1 Accessory Check CASSETTE BANK Installation GRESK Saver Steer arten 2 Installation Procedure EE at aca Rd TROUBLESHOOTING Service Call Conditions een FT6620 Manual Level datas beh ova bibe Accessory CHECK Installation Procedure De rele eel etel C ee i eie e Optics 1 Exposure Glass Removal Development 1 Developer Replacement Heated 2 Toner Gollecllon Ble Rm d a Eve he Paper Feed 1 Pick up Paper Feed and Separation Roller Replacement 2 Unit Duplex 1 Invertor Unit Removal det 2 Duplex Transport and Fork Gate Unit Removal JOgger UNIT Removal abet esie Others 1 Power Supply Unit Removal Paper Volume Cord Replacement _
289. onto the bottle holder Then fix the bottle with the lever C and raise the holder D up to the bracket Install the toner catch pan E on the jogger unit F 25 26 27 12 1987 Install the platen cover 2 stud screws and the original holder Two sided tape as necessary Remove the DIP switch cover C 1 screw and turn on DIP switch 801 8 D Then plug in the machine and turn on the main switch Set the proper language in the guidance display using SP 12 LT Version or SP 13 A4 Version To access SP Service program mode enter 12 or 13 using the number keys Press the Recall Enter key 12 1987 28 29 30 31 32 33 34 35 gt A NX N 072 S 22 Kes AA ER 7 lt lt SS PING Put five sheets of white paper of 11 x 17 on the exposure glass Set SP 10 for drum conditioning After the warm up period is completed press the Start Key to start drum conditioning 100 is automatically displayed on the copy counter by SP 10 Set all appropriate SP modes as required Turn off the main switch the DIP switch 801 8 and reinstall the DIP switch cover Then turn on the main switch Install the operating instruction cards A over the DIP switch cover two sided tape Then install the receiving tray Load paper into the cassette then check the machine operation and the copy qua
290. opy 80 Clock set 81 Weekly timer set 82 Automatic shut off 85 EM call phone number 86 PM Counter 87 PM Copy Count 88 PM Counter Check 89 PM Counter Reset 90 User Code Mode 91 User Code Counter Check Sets the copier to eject the final copy if an odd number of originals are set Sets the machine clock Programs the machine to turn ON OFF each day of the week Selects automatic shut off time Sets phone of serv ice representative Turns on the PM counter Sets the interval of the PM counter Displays contents of the PM counter Resets the PM counter Selects user code mode Key counter shorting connector must be removed Displays the contents of each user counter Use and keys to select user code 12 June 1987 Comments When off the final sheet is fed out when on it stays in the duplex tray Also accessible by the customer using the key board Also accessible by the customer using the key board Use decimal key for a space When the PM count is exceeded the Service call and Key Counter indicators blink Use after performing PM If on must enter a code to copy See user code table after 60 s or if C S and Clear Modes pressed together Accessible through key board User counters count from 0 to 99999 Accessible through keyboard 12 1987 Function Comments 92 User Cod
291. or Replacement Paper Size Sensor Bracket Harness Paper Size Sensor 1 Do steps 1 to 11 of tray down sensor and positioning switch replacement 2 Remove the front guide post 1 screw 3 Remove the paper size sensor bracket 4 Replace the paper size sensor 1 screw NOTE When reinstalling the sensor bracket be sure that the harness should be positioned inside the sensor bracket 12 1987 3 Tray Wire Replacement Transformer Ass y Safety Switch Ass y p M LY Safety Switch Acutator Ass y _ Ss Ac Power Terminal Rear Wire Unplug the tray power supply cord Front Wire Remove the following parts Front cover 2 screws and 1 connector Nylon clamp holding the operation board harness 1 screw Rear Wire Remove the following parts Rear cover 4 screws e Transformer assembly with tray main board 1 SCrew 5 connectors and 1 nylon clamp Drive motor assembly 2 screws and 2 connectors power terminal 2 screws and safety switch assembly 2 short screws Safety switch actuator assembly 2 E rings 7 9 12 1987 Common Procedure for Front and Rear Wire Drive Shaft Washer Paper Volume Cord The running directions for front and rear wire are opposite 1 Loosen the wire tightener 1 screw 2 Insert the bead unmarked into slot of the drive pulley 3 Loop the wire around the drive pulley as shown
292. ort 32 Parts No AX20 0016 A000 2702 A000 5507 A007 2615 A007 2631 A007 2649 A007 2649 A007 2650 A007 2650 A007 2655 A007 2655 A007 2661 A007 2661 A007 2684 A007 2686 A007 2686 A007 2689 A007 2709 A007 2718 A007 2718 A007 2720 A007 2724 A007 2724 A007 2726 A007 2743 A007 2752 A007 2752 A007 2754 A007 2754 A007 2756 A007 2756 A007 2757 A007 2757 A007 2758 A007 2758 Description Magnetic Clutch Vertical Transport Lift Sensor Bracket Lift Motor DC1 69W Feed Guide Upper Pick up Lower Guide Separation Guide Separation Guide Pressure Arm Separation Pressure Arm Separation Fixed Bracket Separation Fixed Bracket Separation Paper Size Sensor Bracket Paper Size Sensor Bracket Paper Feed Roller Bracket Feed Guide Paper Feed Roller Feed Guide Paper Feed Roller Paper Feed Stay Paper Feed Roller Paper End Feeler Paper End Feeler Paper End Actuator Bracket Lower Bracket Paper End Lower Bracket Paper End Paper End Actuator Bracket Pressure Solenoid Lever Volume Sensor Shaft Volume Sensor Shaft Bottom Plate Lever Bottom Plate Lever Bushing Volume Sensor Shaft Bushing Volume Sensor Shaft Bushing Sector Gear Bushing Sector Gear Volume Sensor Arm Volume Sensor Arm May 30 87 Page and Index No 5 29 9 11 13 14 11 30 13 1 11 39 13 42 11 56 13 68 11 55 13 70 11 53 13 72 11 8 11 10 13 11 11 1 13 9 11 37 13 41 11 36 11 34 13 50 13 44
293. ort Lock Shaft Low Shaft Guide Transport Leaf Spring Micro Switch Feeler Spring Transport Unit Harness T amp S Corona Cover May 30 87 E PartNo Desmpin Q ty Per No Part No Description Asser UR 17 DRUM SECTION 1 May 30 87 gt 2 M 102 lt 2 TA 7 xb 7731 lt DP P a MASA Pose Eg EE re 23 m UA An TN 2 2 EE E 32 MEME 45 x dE 104 re lt 2 110 17 SECTION 1 May 30 87 Description FAR ides Part No 2 t 0004003 Charge Corona Unit 36 5442 3154 Development Unit 1 je 37 A007 2140 Shaft Knob l 3 AD02 3008 Pulley Support Charge Corona 38 A007 6811 Decal Drum Shaft Knob A008 2080 Pulley Suppo Charge Corona 38 A007 6813 Decal Drum Shaft Knob 220V l 5 2015 Cleaner Idler pulley 39 A007 2133 Drum Stay Support Plate RUG 40 14 0054 Drum Support Shaft 1 7 06 0045 Tension Cleaner Spring 2 M Eon tfm 8 AD02 2012 Rear End Block Charge Corona 42 A007 2145 Front d EE Corona Wille 43 AA06 3018 Flange Spring ADOS 2095 DINE 44 007 2137 Drum Stay Support Bracket 1 11 ADO 2014 Rear Cover Charge Corona 45 5911 22
294. ot used for this installation Oo oa 5 1 12 1987 2 Installation Procedure 1 Remove all the external strips of tape 2 Turn off the main switch of the copier and exchange the following parts Remove Install Left Scale Exit Guide C Flip Scale D Flip Scale Spring E Pan Head Screw M4 x 6 F 2 Flathead Screw M4 x 6 G Pan Head Screw M4 x 8 H 2 Flathead Shoulder Screw M4 x 8 I NOTE If the platen cover has been mounted on the machine remove the platen cover and the two stud screws 3 Remove the copier rear cover J 2 screws and the plastic cap K 5 2 12 1987 Temporarily secure two screws pan head screws with washer M4 x 10 in the holes B on the upper cover and install the DF Then secure it with the lift switch actuator plate 3 pan head screws M4 x 10 C 1 flat head screw M4 x 10 D Remove the DF cover E 4 screws and remove the shipping retainers 2 form pads F 2 strips of tape G Move the DF stoppers H to the ends as shown and tighten the allen SCrews CAUTION When the DF cover is removed the DF unit tends to fly up easily 5 3 12 1987 10 11 12 13 Install the original feed table on right side of belt unit 4 pan head screws M4 x 6 Be sure to engage the 2 hooks B of the original table with the docking holes C of the belt u
295. over Paper Bank Frame Positioning Bracket Bank Table Guide Stand Caster Bracket Paper Bank Caster Sealed Plate Bracket Connector Sealed Plate Harness Guard Bracket Connector Guide Pin Connector Spring Connector Bracket Connector Cover Bracket Safety Switch Cover Safety Switch Bracket Safety Switch Joint Paper Bank Door 0314 0060W 0314 0080F 0314 0080W 0315 0080W 0343 00602 0344 00602 0720 0040E 0720 0050E 0720 0060E 0951 4060 1102 2481 1204 1280 Philips Pan Philips Pan Philips Pan Philips Pan Philips Pan Head Screw M4x6 Head Screw M4x8 Head Screw M4x8 Head Screw M5x8 Head Screw M3x6 Philips Truss Head Screw M4x6 Retaining Ring M4 Retaining Ring M5 Retaining Ring M6 Philips Screw With Flat Washer M4x6 Connector 32P Push Switch 30 87 PAPER FEED SECTION 3 3 cO n5 PAPER FEED SECTION A420 2121 A420 2111 A007 2877 A007 2878 A420 2830 A420 2340 A420 2310 A420 2145 A420 2161 5205 2659 A000 2702 5205 5251 5205 5321 A007 2743 5403 2075 06 0082 420 2635 420 2636 420 2620 420 2631 420 2641 420 2810 420 2820 420 2535 5328 1304 420 2530 420 2527 420 2526 AX02 0028 420 2565 420 2611 420 2350 420 2561 420 4252 AA00 1060 Description Rear Guide Cover Receiving Cassette Front Guide Cover Receiving Cassette Cushion
296. pacitor 0 01uF 1606 1336 Capacitor 1000PF 50V 1606 1352 Capacitor 0 1uF 50V 1606 1581 Capacitor 0 47uF 630VDC 1611 4102 Resistor 1KOHM 1 4T 5 1611 4103 Resistor 10KOHM 1 4T 5 1611 4104 Resistor 100KOHM 1 4T 5 30 87 4 SORTER HARNESS f es b AURA A AT 4 SORTER HARNESS Index No 2 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 411 5600 411 5610 1100 1042 1100 1043 1100 1168 1100 1169 1100 1239 1100 1249 1100 1327 1100 1328 1102 0512 1102 0983 1102 1408 1102 1522 1102 1524 1102 1620 1102 1911 1102 1919 1102 1923 1102 1934 1102 1952 1102 1964 1102 1966 Sorter Harness Sorter Interface Harness Socket Mate N Lock Pin Mate N Lock Fastening Receptacle Fastening Receptacle Pin Mate N Lock Receptacle Terminal Contact Contact Connector 3P Connector 2P Receptacle Housing Connector 2P Connector 2P Receptacle Housing 3P Connector Connector Connector Connector Connector Connector Connector 12P 3P 11 15 2 2 4 30 87 ats no _ 1 PARTS INDEX A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 A411 1421 1421 1456 1511 1611 1711
297. pacitor Capacitor Capacitor 10V 0 22uF 50V 1MF 50V Capacitor 4 7uF 50V Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Inductor Resistor Resistor Resistor Resistor Resistor Resistor 10uF 50V 10uF 50V 100MF 50V 220uF 270F 50V 0 01MF 50V 22008 50V 3300 F 50V 270F 50V 0 01 50V 0 01uF 50V 50V 0 01uF 25V 0 01MF 50V A700F 25V 0 047MF 250V 400V 0 047 125V 0 22MF AC250V 220V 14MF 220V 14MF 250V 6660MF 220HM 1 8W 5 1000HM 1 8W 5 1 8W 5 3900HM 1 8W 5 4700HM 1 8W 5 KOHM 1 8W 5 144 1610 0053 1610 0057 1610 0061 1610 0064 1610 0065 1610 0067 1610 0067 1610 0068 1610 0069 1610 0071 1610 0071 1610 0073 1610 0075 1610 0077 1610 0079 1610 0081 1610 0083 1610 0085 1610 0086 1610 0089 1610 0091 1610 0099 1610 0107 1610 0107 1610 0108 1610 0110 1610 0113 1610 0118 1611 4103 1611 4151 1611 4153 1611 4181 1611 4223 1611 4472 1611 4562 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resis
298. per Size A421 5340 Main DC Harness 11 1 Rear Paper Size Decal A421 5340 Main DC Harness 13 1 Rear Side Frame Actuator Paper Volume Spring Paper Volume Couple Bracket Front Guide Rail Front Guide Rail Paper Size Stay Tray Bottom Plate Rad Size Post Rack Side Post Grip Size Post Rack Size Post Rack Spring Plate Side Post Grip Tray Main Board Bracket Bracket Cover Plate Decal Operater Instruction Decal Operater Instruction Decal Paper Size Decal Paper Size Front Cover Rear Cover Side Cover Top Cover Paper Size Board Tray Main Board Tray Main Board Harness 115V Harness 115V 22 04 0004 05 0006 06 0028 14 0027 1 3045 01 3046 0007 0008 2005 AX02 0007 AX02 0008 000 2824 403 1103 403 1111 403 1117 A403 1118 403 1123 403 1124 A403 1125 403 1126 403 1143 403 1145 403 1166 A403 1167 A403 1168 403 1171 403 1172 403 1174 A403 1181 403 1182 403 1183 403 1186 A403 1187 403 1188 403 1238 Description Timing Belt 120XL 037 Drive Wire Spring Rack Drive Shaft Worm Gear Gear 45T Pulley 10T Pulley 20T Rack Drive Shaft Pulley Tray Drive Motor AC35V Tray Drive Motor AC35W Tape Harness Cover Front Side Frame Front Aid Plate Magnet Stopper Bar Spring Plate Stopper Bar Stopper Bar Knob Stopper Bar Mo
299. play Board Interface Harness Main Harness DF Main Harness Grounding Wire Installation Procedure English Installation Procedure 5 Language 20 409 1133 409 1138 409 1139 409 1142 409 1143 409 1145 409 1147 409 1149 409 1150 409 1152 409 1153 409 1154 409 1156 409 1161 409 1162 409 1191 409 1192 409 1195 409 1197 409 1198 409 1201 409 1234 409 5511 409 5710 411 2531 419 1120 419 2726 419 2728 419 3355 419 3877 Front Frame Exit Roller Bracket Clamp Discharge Brush Turn Roller Shaft Pulley 50T Idle Roller Idle Roller Arm Guide Plate Inverter Spring Anchor Inverter Gate Spring Inverter Guide Plate Bracket Inverter Gate Solenoid Spring Lever Reverse Pulley 211 Collar Inverter Solenoid Timing Belt 83mm Pulley 15T Exit Drive Shaft Spacer 10 x 16 1 6 mm Rear Side Plate Exit Drive Gear 46T Exit Motor DC 9W Inverter Solenoid Fiber Connector Knob Cap Original Feed Belt Rack Front Original Guide Rack Rear Original Guide Right Frame Shoulder Screw Scale 7 58 7 84 7 85 7 65 7 23 7 T2 7 75 7 71 7 56 7 70 7 35 7 34 7 86 7 14 7 68 N 1 N 7 37 5 57 7 46 3 38 3 37 5 48 3 16 15 5053 0223 5053 0447 5053 0447 5056 0509 5201 2832 5215 5230 5403 2049 5408 3253 5413 1875 5413 1882 5413 2298 5413 2298 5443
300. position NOTE Make sure that the rib fits into the groove 0 Install the holder plates E 1 screw each 8 3 12 1987 12 13 Disconnect CN406 A 408 B and CN409 C on feed control board right rear corner of the copier Connect the six tray harness connectors to the three free harness connectors and to the three connectors on the feed control board as follows TRAY CONTROL BOARD Female 4 CN408 Female IOP CN406 Female 12 CN409 TRAY FREE Male 4P 4P Male 10 Male 12 Using the nylon clamp 0 secure harness to bottom plate 1 Screw 14 15 16 18 Reinstall the toner collection bottle and the rear cover 12 June 1987 Plug in the power supply cords of both the large capacity tray and the copier Load paper into the tray Fill out the 8 5 Turn on the main switch of the copier and check the tray operation SECTION 9 CASSETTE BANK 5 Installation t AGCOSSOry CHOCK actus tdeo 2 Installation Procedure 12 1987 INSTALLATION 1 Accessory Check Check the and condition of the accessories in the box according to the following list ie Relay Rellers DNG AV autetn t
301. ps Pan Head Screw 1100 1247 Terminal 0314 0040W Philips Pan Head Screw 1100 1249 Receptacle Terminal 0314 0050W Philips Pan Head Screw 1100 1249 Receptacle Terminal 0314 0060W Philips Pan Head Screw 1100 1253 Pin Mate N Lock 0314 0080W Philips Pan Head Screw 1100 1327 Contact 0314 0100W Philips Pan Head Screw 1100 1327 Contact 0314 0200W Philips Pan Head Screw 1100 1404 Receptacle Sleeve 0315 0120W Philips Pan Head Screw 1101 0359 Terminal 3P 0434 0060W Tapping Screw 4 1102 0796 Connecting Sleeve 3 0mm 220 0434 0060W Tapping Screw M4x6 1102 0895 Nylon Stud 0434 0080W Tapping Screw M4x8 1102 1404 Receptacle Housing 0434 0080W Tapping Screw 4 8 1102 1404 Receptacle Housing 0575 0050E Hexagon Headless Set Screw 5 5 1102 1506 Pin Housing Mate N Lock 10P 0575 0050E Hexagon Headless Set Screw 5 5 1102 1507 Connector 2P 0700 0060B 6mm 1102 1514 Connector 1P 0700 0080E Washer 8mm 1102 1514 Connector 1P 0720 0030E Retaining Ring M3 1102 1516 Connector 3P 0720 0040E Retaining Ring M4 1102 1516 Connector 3P 0720 0060E Retaining Ring M6 1102 1620 Connector 3P 0720 0060E Retaining Ring M6 1102 1621 Receptacle Housing 0770 0432 Rubber Shoe 1102 1621 Receptacle Housing 0801 1185 Philips Truss Head Screw M4x8 1102 1623 Receptacle Housing 0802 5094 Tapping Screw M4x8 1102 1623 Receptacle Housing 0803 0017 Knob Screw 1102 1625 Receptacle Housing 1100 0277 F
302. r 1MOHM 1 4T 5 1611 4152 Resistor 1 5KOHM 1 4 590 1611 4181 Resistor 1800HM 1 4T 5 1611 4184 Resistor 180 1 4T 5 1611 4223 Resistor 22 1 4T 5 1611 4229 Resistor 2 20HM 1 4W 5 1611 4331 Resistor 1 4T 5 1611 4332 Resistor 1 4T 5 1611 4470 Resistor 4700HM 1 4 5 1611 4472 Resistor 47 5 1 4W 1611 4473 Resistor 47KOHM 1 4 5 1611 4513 Resistor 51KOHM 1 4T 1611 4563 Resistor 56 1 4T 5 1611 6431 Resistir 43000HM 1 2T 5 26 52080 Location of Unit 1 1 Midi Sorter kes MG 2 2 Midi Sorter 1 4 3 Sorter 6 4 Sorter Harness 8 Parts Index See kr Sag 11 30 87 LOCATION OF UNIT 2 MIDI SORTER Il 1 MIDI SORTER I May 30 87 1 MIDI SORTER I vag ET EN UA NE NE AN i w A N NC X SN SN 1 MIDI SORTER 30 87 A411 8610 Installation Procedure English 1 0314 0060W Philips Pan Head Screw M4 x 6 411 8611 Installation Procedure 5 Language 0434 0080W Tapping Screw x 8 A411 7131 Multi Lingual Decal 0314 0080W Philips Pan Head Screw x 8 411 6311 Upper Cover 0344 0080F Philips Truss Head Screw M4 x 8 411 6371 Hinge Upper Cover 2 0344 0080W Philips Truss Head Screw A411 6361
303. r Decal Misfeed Large Decal Misfeed Large Decal Misfeed Small Decal Misfeed Small Decal Adding Toner Decal Adding Toner Decal Sensor Checker Left Cover Cap Sorter Left Cover Cap L Left Cover Cap S Transport Roller Knob Magnet Catch Ass y Magnet Catch Ass y 0313 0120W 0314 0060W 0314 0080W 0314 0080W 0434 0080W 0720 0030E 0802 5085 0802 5085 0802 5094 0802 5094 0964 4008W 1204 1124 1204 1280 Nov 15 87 Page and Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Philips Pan Head Screw Tapping Screw M4x8 Retaining Ring Tapping Screw M4x8 Tapping Screw M4x8 Tapping Truss Head Screw M4x8 Tapping Truss Head Screw M4x8 Tapping Screw With Flat Washer M4x8 Micro Switch Push Switch PS 220 Location of Unit SAG oe eho ee 3 1 Vertical Transport 4 2 6 3 Paper Feed Section s s xe oe soari 8 4 3rd Paper Feed Section 10 5 4th Paper Feed Section 12 6 Print Board Paper 14 7 Harness 16 8 Vertical Transport 18 9 Front Paper Bank Harness 20 10 Main Paper Bank 5 22 11 Rear Paper Bank Harness 24 12 RE REEL RIT
304. r Instruction Card Holder Instruction Card Spring Operation Panel Support Bracket Operation Panel Bracket Left Operation Panel Bracket Center Operation Panel Bracket Right Magnet Catch Plate Inner Front Upper Cover Ass y Slide Cover Key Top Timer Key Top Interrupt Key Top Start Key Top Guidance Key Top Program Key Top Clear Mode Key Top Recall Key Top 0 Key Top 1 Key Top 2 Key Top 3 Key 4 Key Top 5 Key Top 6 Key Top 7 Key Top 8 Key Top 9 Key Top C S Key Top ADS Key Top Lighter Key Top Darker Key Top Select Cassette Key Top Full Size Q ty Per Assembly 53 Part No A008 5646 A008 5647 A008 5648 A008 5650 A008 5651 A008 5653 A008 5658 0313 0050M 0434 0060W 0434 0080W 0802 5094 0965 4008W 0971 4010A Description Key Top Enlarge Key Top Reduce Key Top Auto Cassette Selection Key Top Zoom UP Key Top Zoom Down Key Top Key Top Point Philips Pan Head Screw M3x5 Tapping Screw M4x6 Tapping Screw M4x8 Tapping Struss Head Screw M4x8 May 30 87 Q ty Per Assembly Tapping Screw With Flat Washer M4x8 Polycarbonate Screw M4x10 24 DRIVE SECTION May 30 87 24 Index N DRIVE SECTION AX02 0031 0015 0014 007 3425 007 3430 16 1014 007 3411 007 3455 13 0006 04 30
305. r and left covers remove the and Turn off the main switch screws each 1 2 Remove two connectors 3 Remove the invertor unit 4 screws 3 35 12 1987 2 Duplex Transport and Fork Gate Units Removal 1 Turn off the main switch and open the front cover 2 Remove the settler bar A the lower inner cover B 2 screws and the transport unit post C 2 screws Then remove the duplex delivery tray D 1 stud screw 3 Lower the transport unit and remove the duplex transport unit cover E 1 screw Then remove the duplex transport unit F 2 screws 4 Remove the rear cover 2 screws and remove the main board 2 screws leave connectors inserted Then remove the connectors from the fork gate unit 5 Lower the fork gate unit G and press down the lever H on the bottom of the rear right corner of the fork gate unit Then pull the fork gate unit to the right and remove it NOTE When reinstalling the fork gate unit press the 1st amp 2nd fork gate I with your fingers to avoid the fork gate from being damaged 3 36 12 1987 3 Jogger Unit Removal Ay EG Me 1 Remove rear cover 2 screws and the toner collection bottle 2 Lower the power pack bracket Refer to Transport Unit Removal Then remove the seven connectors A 2P black 2P white 2P yellow black 6P black white red from the jo
306. r size dial again while performing this adjustment 2 Raise the tray bottom plate A 3 Turn off the main switch 4 Remove the front inner cover B 2 screws 10 11 12 1987 5 ha h Loosen the 2 screws securing the pinion bracket C Loosen the screw securing the guide post lock plate D Move the pinion bracket while holding the pinion so that the pinion does not turn The front and rear guide posts must be equidistant from the center Tighten the screws securing the pinion bracket Tighten the screws securing the guide post lock plates Confirm that the length between the guide posts E is within the standard value range 297 to 299 5 Confirm that the side registration is adjusted correctly and reassemble 7 15 8 LARGE CAPACITY TRAY 2 500 SHEETS 5 Installation Accessory 5 2 Installation Procedure 12 1987 INSTALLATION 1 Accessory Check Check the and condition of the accessories in the box according to the following list 1 HOT PEPE Vvs 2 SIME 3 Pan Head Screw 4 X 8 3 4 Multiple Language Decal 220 240V Only 5 Front Post A4 version only 6 Grip Front A4 version only Dd pecus 7 Screw x 6 A4 version only 3 8 Knob scre
307. rasp the left edge of the exposure glass B and lift it up slightly Slide the other edge out from under the right glass holder Remove the exposure glass NOTE When reinstalling the exposure glass Make sure that the left edge of the glass is flush with the two tabs to the left on the scale plate Make sure that the right glass holder firmly secures the exposure glass 3 1 12 1987 2 Sixth Mirror Replacement 1 Remove the exposure glass Refer to Exposure Glass Removal 2 Remove the lens housing cover A 4 screws Then shift the lens housing B fully to the left and the 4th 5th mirror assembly C to the right 3 Remove the sliding plate D 4 screws and remove the plate springs E from the both ends of the sixth mirror 1 screw each 4 Remove the sixth mirror as follows 1 Slide the sixth mirror F to the right 2 Push it into the groove G at the rear 3 Swing the front end to the right 4 Pull it towards the front 5 Swing the rear end to the left 6 Push it towards the rear 7 Remove it from the front 5 the sixth mirror Do not touch the mirror surface with bare hands while installing a new mirror 3 2 12 1987 3 Scanner Drive Wire Replacement E NE JONE 1 Remove glass Refer to Exposure Glass Removal Then remove the top cover 9 screws 2 Disconnect the following con
308. rent Adjustment Preparation _ Others 1 Power Supply Unt Removal cech d e OH ed etd ELECTRICAL DATA Mam PCB Schemall os pd E Pob Corb Got opp ER Optics PCB Schematic Fono Paper Feed Schematic icine Timer PCB Schematic died a MNO Chart uuo rade rb anten S rter PCB Schematic NENNEN ERES UNUS ails ARDF PCB Schematic Large Capacity Tray Schematic 1 000 sheets Large Capacity Tray Schematic 2 500 sheets 15 Bin Sorter PCB Schematic 15 Bin Sorter Timing Chart eerie DOCUMENT FEEDER Installation le Accessory GEK va 2 Installation Procedure Replacement and Adjustment 1 DF Belt Drive Motor Speed Adjustment _ SORTER Installation lo 2 Installation Procedufe oue pem se e ere Sa s Replacement and Adjustment Bin Drive Belt Replacement Bin Drive Motor Replacement Replacement e ee ee i atas dese autos Exit Roller Drive Motor Replacement __ Lower Exit Roller Unit Replacement and Exit Sensor Replacement tt
309. rew M4 Belt Unit Holder B Stud M4 May 30 87 e 30 87 n Page and m 5918 3365 5918 3369 5918 3370 5918 3380 5918 3381 5918 3382 5918 3383 5918 3385 5918 3394 5918 3395 5918 3536 5918 3562 5918 3585 5918 5501 5918 5515 5918 5516 5918 5525 5918 5631 5918 5701 5918 5702 5918 5722 5918 5722 5918 5821 5936 2480 5936 2541 5936 2542 5936 5221 5936 5501 Release Bracket Belt Drive Roller Belt Roller Spring Floating Roller Floating Roller Stopper Holder Floating Roller Belt Unit Stay Seal 15 x 30 mm Front Belt Unit Plate Exit Roller Antistatic Brush Upper Exit Roller Stopper Solenoid Pick up Solenoid Release Solenoid Registration Solenoid Paper Size Sensor IC HCTL 1 IC HCTL 2 Photosensor Photosensor Registration Sensor Harness Magnetic Catch Ass y Rubber Belt Turn Pulley Turn Pulley Heat Sink Transport Drive Motor DC 21W 0313 0040W 0313 0040W 0313 0060W 0313 0060W 0313 0080W 0313 0160W 0314 0040W 0314 0060W 0314 0060W 0314 0060W 0314 0080M 0314 0100W 0314 0100W 0315 0100W 0324 0120W 0344 0060D 0434 0080W 0574 0040E 0574 0040E 0574 0040E 0632 0100E 0632 0100E 0632 0100G 0633 0120E 0633 0160E 0720 0025E 0720 0025E 0720 0025E 0720 0030E 0720 0030E 0720 0040E 0720 0040E 0720 0040E 0720 0050E 0720 0050E Philips Pan Head Screw M3 x 4 Philips Pan Head Screw x 4 Philips Pan Head Screw M3 x 6 Philips Pan H
310. rew M4x6 Hexagon Headless Set Screw M4x6 Hexagon Headless Set Screw M4x6 0575 0050 0575 0060 0594 0050 0594 0060W 0622 0060 0622 0100W 0622 0100W 0623 0100 0623 0120 0623 0180 0633 01402 0700 0050W 0704 00808 0707 40508 0712 00808 0720 0025 0720 0025 0720 0025 0720 0025 0720 0030 0720 0030 0720 0030 0720 0030 0720 0030 0720 0030 0720 0030 0720 0030 0720 0030 0720 0030 0720 0030W 0720 0040 0720 0040 0720 0040 0720 0040 0720 0040 Description Hexagon Headless Set Screw M5x5 Hexagon Headless Set Screw M5x6 Hexagon Bolt M4x5 Hexagon Bolt M4x6 Spring Pin 2x6mm Parallel Pin M2x10 Spring Pin 2x10mm Spring Pin 3x10mm Spring Pin 3x12mm Spring Pin 3x18mm Parallel Pin M3x14 Flat Washer M5 Toothed Washer M8 Bushing 4x5 Hexagon Nut M8 Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Retaining Ring Page and Index No 137 May 30 87 xci Page and 0720 0040E 0720 0040E 0720 0040E 0720 0040E 0720 0040E 0720 0040E 0720 0040E 0720 0040E 0720 0040W 0720 0050E 0720 0050E 0720 0050E 0720 0050E 0720 0050E 0720 0050E 0720 0050E 0720 0050E 0720 0050E
311. rm that RA 1 is working Code 81 Jogger Home Position Not Definition Lights if the jogger home sensor output stays LOW Observation Code 81 will be displayed during duplex mode copy cycles There is vibrating noise from the jogger Points to Check Check the voltage at CN104 B2 on the main PCB Check the jogger motor Code 82 Jogger Home Position Not Definition Lights if the jogger home position sensor output stays HIGH Observation Code 82 will be displayed during duplex mode copy cycles There 15 vibrating noise from the jogger Points to Check Check the voltage at CN104 B2 on the main PCB Check the jogger motor 10 7 12 1987 Code 91 Total Counter Malfunction Definition Lights if the total counter is not set or is defective Observation Total counter does not click during copy cycle Points to Check Check the voltage at CN102 A25 on the main board Check the total counter 10 8 SEGTION 11 F T6620 5 Manual Level d Ue es o usu b p e e eae d Accessory CHECK pu MD UD NEU MAG DUM Installation Procedure Optics 1c Exposure Glass tapis Development 1 Development Replacement see 2 Toner Collection Bolle eto Paper Feed 1 Pick up Paper Feed and Separation Rollers Replacement 2 Transport Unit Re
312. rt Bushing 13mm Bushing 9 9mm Circuit Breaker 115V Push Switch Dip Switch Switch Power Relay Relay DC24V Transistor 25 1121 Transistor 28 2618 Transistor 2SC2712YTE85L Transistor Array PU4310 60V3A Transistor 25B1193 Transistor 25D1773 Transistor 25C2883 May 30 87 w Page and 1401 0825 1401 0826 1401 0832 1402 0110 1402 0360 1402 0423 1402 0423 1402 0467 1402 0476 1402 0687 1402 0688 1402 0688 1402 0690 1402 0734 1405 0127 1405 0130 1405 0148 1405 0151 1405 0152 1405 0156 1405 0157 1407 1305 1407 1306 1407 1306 1407 1309 1407 1309 1407 1310 1407 1311 1407 1314 1407 1317 1407 1335 1407 1740 1407 1813 1407 1882 1407 1882 Diode 1SS176 Diode 1SS181 Diode DSA1A1 Diode 1 1 200 Zener Diode HZ20 Diode S5500G Diode S5500G Diode S5566G Diode 1SS184 Diode 12V 1W Diode 6 8V 1W Diode 6 8V 1W Diode RD39P Diode RD6 2 Photothyristor TLP541G Rectifier 1904842 Triac 600V 16A Ber Photothyristor TLP545J Rectifier 1J4B42 Triac 400V 8A Triac 400V 10A IC SN7406NS HD74LS00FP IC HD74LS00FP Ttl HD74LS04FP IC HD74LSO4FP IC HD74LS08FP IC HD74LS32FP IC HD74LS74AFP IC HD74LS138FP IC 2 005 IC SN74LS27NS IC SN74LS11NS IC SN74LS373NS IC SN74LS373NS 143 1407 1883 1407 2054 1407 2054 1407 2055 1407 2073 1407 2073 1407 2187 1407 2217 1407 2218 1407 2
313. rt unit to the orginal position Atle removing tne misted paper return tne fusing exit assembly 10 its original position Shoe tne fusing pnit back into the Copier e 27 close the fork gate unit push up lever Check the inverter unit and remove any misted paper caught inside misfeed location indicator stays on alter the Iront cover is closed misfeed may still be within the copier Be sure to remove all misted paper Do not touch the selenium drum when clearing misteeds 109 50 DECAL AND DOCUMENT May 30 87 Removing Misfed Paper If the misfeed indicator lights there is misfeed inside the copier gown the knob anc Remove misied paper by turning the Return guide 10 Hs original it lower tne guide plate tegistration knob counterclockwise position with tne lever 2 tak and and to pushing gown the leyer 5 remove any paper that remains in Ine eec entrance AG ON 4 am T 2 J S Turn tne lever counterclockwise Turn the counterclockwise Full out tne unit knob gt nd Turn lever clockwise anc counterclockwis countercioc L anc lower the transport unit Remove any misleo paper taking turn clockwise while removing return the transport unit to the gp mn _ were 243 not tear i pape origina
314. s 12 5 AC Harness RR GE Aa 14 7 Tray DC Harness 16 8 Decal dean RD 18 Parts 21 30 87 LOCATION OF UNIT Q Ne ON AN I V TRAY SECTION 2 EXTERIOR AND DRIVE SECTION 1 30 87 EXTERIOR AND DRIVE SECTION lt 1 37 P dit y AN 9 3 WS 43 9 T MN 2 V Er s LE 7 NY A GS X V 7 I lt BE I 72 i lt lt 7 Er VW 1 EXTERIOR AND DRIVE SECTION May 30 87 1606 1246 Capacitor 9uF 250V 421 2580 Front Cover AX02 0007 Drive Motor 1 A421 5200 Main Board AX02 0008 Drive Motor AC35W 1106 0336 Nylon Stud AA04 0004 120XL 037 421 2561 Tray Main Board 0008 5442 1372 Decal Power Source 220V 01 3045 1 5446 8906 Decal English German 220 403 1167 421 2575 Decal Operater Instruction 1105 0108 i A912 2596 Skin 0007 10T A421 2576 Decal Paper Size A403 1181 Drive Motor Bracket 1106 0442
315. s NOTE When reinstalling the jogger unit install it half way and then confirm from the rear that the gears mesh 11 21 OTHERS 1 Power Supply Unit Removal N e Turn off the main switch Open the front cover and remove the left inner cover 4 screws Then disconnect the 2P white connector A from the power supply unit Remove the rear cover 2 screws and the main board B 2 screws leave connectors inserted Then remove the 16P white connector C from the power supply unit the exit roller cover D 2 screws Then remove the power supply unit E Be careful not to damage any connectors 11 22 SECTION 12 15 BIN SORTER 5 Installation 1 Accessory cta ene e 12 1 2 installation 1285 2 Replacement Adjustment 15 Goler Removal Lave SN qe 7 2 Inlet Sensor Replacement emen 12 8 3 Jam Sensor Replacement ilios SEE DH 12 9 4 Sponge Roller Replacement 12 10 5 DE Motor Replacement 12 12 Service Table EET 12 43 DNA NS 12 13 Service Program Mode breddegrad 12 14 1 88 INSTALLATION 1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box according to the following list DAC ITI ee 1 Sen s 15 Inter bt
316. scanner wire or scanner drive pulley screws 10 1 12 1987 Code 22 Scanner Home Position Not Definition During copy cycle code 22 lights if the scanner drive motor is turning and the home position sensor is deactuated and stays deactuated Observation During copy cycle the scanner leaves the home position and then stops Points to Check Check that the scanner is working properly If it is working check CN305 3 on the optics board Otherwise check the scanner wire or scanner driver pulley screws Code 4224 No Home Position Signal Definition Lights if the main board does not receive the H P signal from the optics board within 20 seconds after the scanner return signal Observation Code 24 is displayed in 20 seconds Points to Check Check CN106 5 and 6 on the main PCB Check CN304 4 and 5 on the cptics control board Code 25 Abnormal Encoder Pulse Definition Lights if the scanner drive motor starts turning in the wrong direction Observation Code 25 is displayed immediately after the scanner drive motor is energized Points to Check Check CN306 2 and CN306 3 on the optics board 10 2 12 1987 Code 28 Lens Home Position Not Definition Lights if the lens is moving towards enlargement and the H P sensor stays at LOW signal level for longer than 3 82 seconds Observations 1 The lens always moves toward enlargement at power up and when in th
317. sembly 77 Part No 1100 1241 1100 1247 1102 1515 1102 2549 1103 1337 1103 1344 1103 1429 1103 1430 1103 1431 Description Socket Mate N Lock Terminal Connector 2P Connector 2P Connector 4 Connector Connector 3P Connector 4P Connector 8P May 30 87 Qty Per Assembly 36 LENS HOME SENSOR HARNESS May 30 87 02 102 106 107 78 36 LENS HOME SENSOR HARNESS May 30 87 Index Qty Per UN 007 5215 Lens Home Sensor Harness 1100 1249 Receptacle Terminal 1100 1253 Pin Mate N Lock 1100 1259 Socket Mate N Lock 1102 1091 Connector 6P 1102 1786 1102 1790 6P 1102 1867 6P 79 30 87 PAPER FEED UNIT HARNESS 37 112 103 0 4 98 29 5219 0 80 37 PAPER FEED UNIT HARNESS May 30 87 ES 007 5249 Paper Feed Unit Harness 1100 1089 Socket Mate N Lock 102 1100 1249 Receptacle Terminal 103 1100 1327 Contact 104 1102 1093 10 105 1102 1094 12 106 1102 1620 107 1102 1623 108 1102 1786 109 1102 1787 Connector 110 1102 1788 7P 111 1102 1854
318. sistor Resistor Resistor 5100HM 5 1W 3900HM 1W Array 10KOHM Variable Resistor SKOHM Variable Resistor 10KOHM 0 5W Variable Resistor 20KOHM Variable Resistor 100KOHM Coil 800UH 2 5A Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Resistor Resistor Resistor Resistor Resistor 1000uF 10V 1uF 50V 2 2uF 50V 3 3uF 50V 4 7uF 50V 10uF 50V 22uF 100uF 50V 1000uF 50V 50V 27PF 50V 0 022uF 50V 50V 0 01uF 50V 100OHM 1 8W 5 3300HM 1 8W 5 1KOHM 1 8 596 1 5 1 8W 5 2 2 1 8W 5 Description ns 5 DF HARNESS 30 87 IN aK Se 09 107 18 5 DF HARNESS 30 87 Inde Qty Per A418 5811 DF Main Harness 1100 1089 Socket MATE N LOCK 1100 1147 Socket MATE N LOCK 1100 1169 Fastening Receptacle 1100 1190 Socket MATE N LOCK 1100 1240 Socket MATE N LOCK 1100 1327 Contact 1100 1328 Contact 1100 1348 Pin Contact 1102 1089 Connector 3P 1102 1291 Connector 6P 1102 1350 Connector 5239 1P 1102 1408 Receptacle Housing 1102 1515 Connector 2P 1102 1517 Connector 4P 1102 1910 Connector 3P 1102 1912 Connector 4P 1102 1914 Connector 6P 1102 1964 Connector 2P 1102 1965 Connector 3P 1102 1966 Connector 4P 1102 1970 Connector 2P 1102 1971 Connector 3P
319. t 9 22 A007 1770 Guide Bracket Lens Shield A007 1315 Upper Bracket Right Rear Cover 9 38 A007 1776 Lens Home Sensor Bracket A007 1316 Bottom Bracket Right Rear Cover 9 37 A007 1781 Mirror Home Sensor Bracket A007 1373 Decal Reset 111 1 A007 1785 Harness Guide Exposure Lamp A007 1471 Instruction Card Holder 53 3 A007 1791 Mirror Cover A007 1472 Instruction Card Spring 53 4 A007 1801 Scanner Home Sensor Bracket 114 D En Page and Parts No escription Index No A007 A007 A007 A007 A007 A007 A007 A007 1806 1810 1815 1826 1836 1845 1848 1848 A007 1851 A007 A007 A007 A007 A007 A007 A007 A007 A007 A007 A007 1860 1865 1870 1873 1875 1880 1890 1892 1893 1894 1895 A007 1901 A007 A007 A007 A007 1915 1925 1930 1951 A007 2051 A007 2101 A007 2108 A007 2109 A007 2110 A007 2115 A007 2116 A007 2116 A007 2121 A007 2125 Scanner Sensor Bracket Scanner Motor Bracket Support Bracket Optics Frame Left Pulley Bracket Center Pulley Bracket Wire Clamp Guide Rod Cleaner Guide Rod Cleaner 1st Scanner Reflector Clamp Main Reflector Reflector Cover Front Cover Lamp Terminal Rear Cover Lamp Terminal 1st Scanner Slider Harness Bracket Exposure Lamp Rear Cover Optical Fiber Center Cover Optical Fiber Rear Bracket Optical Fiber Center Bracket Optical Fiber 2nd Scanner 2nd Scanner Slider Scanner Guide Plate Vacuum Fan Duct Front Pl
320. t Bracket Sorter Cover SW Rear Bracket Sorter Cover SW Spacer 1204 1321 1204 1211 0313 0350W 1102 1878 1100 1247 1102 1925 1100 1327 1102 1350 1100 1190 1102 1910 1102 1924 1102 1911 1102 1351 1102 1794 1100 1274 1102 1515 1100 1241 1102 1480 15 88 Qty Per Ed Pan No NO ER Microswitch Microswitch Philips Pan Head Screw M3x35 Connector 3P Terminal Connector 3P Contact Connector 5239 2P Socket Mate N Lock Connector 2P Connector 2P Connector 3P Connector 3P Connector 4P Fastening Receptacle Connector 2P Socket Mate N Lock Connector 2P 7 INTERFACE HARNESS Jan 15 88 7 INTERFACE HARNESS i A455 5302 Interface Harness Qty Per Assembly 17 Jan 15 88 Description EE 101 1102 1919 Connector 11P 102 1100 1327 Contact 103 1102 1515 Connector 2P 104 1100 1241 Socket Mate N Lock 105 1102 1524 Connector 2P Red 106 1100 1239 Pin Mate N Lock 107 1102 1966 Connector 4P 108 1100 1328 Contact 109 1102 1374 Connector 5265 4P 110 1100 0922 Socket Mate N Lock 111 1102 1350 Connector 5239 2P 112 1100 1190 Socket Mate N Lock 113 1100 0051 Wire Terminal 8 DECAL AND DOCUMENT Jan 15 88 ben vor Pope Take out misted paper in aecordanes with 8 DECAL AND DOCUMENT Description 455 7211 2 45
321. tch Actuator Upper Actuator Lever Shutter Paper Volume Sensor String Decal Terminal 115V Terminal 220 Toothed Washer M4 Tapping Screw M4x6 Philips Pan Head Screw M4x4 Retaining Ring M4 Hexagon Headless Set Screw M5x5 Nylon Stud Push Switch Philips Pan Head Screw M4x6 Circuit Breaker 115V Nylon Clip 2N Terminal 3P Philips Pan Head Screw M3x14 Washer 8 1 14 0 1 Power Relay Philips Screw With Flat Washer M3x5 Retaining Ring Philips Pan Head Screw 4 10 Retaining Ring M6 Philips Pan Head Screw M5x8 Parallel Key Nylon Clip May 30 87 Index Q ty Per RESISTOR CONNECTER TRAY CONTROL BOARD SSR 4 gt lt CN CO CM CO co C3 CQ v ht manet cM co GYD GY v IE gt gt lt lt gt ODS CA c co C CJ C3 CX CN co pt rm m a nd gt gt lt lt OO LO
322. terface Harness Front Cover Rear Cover Upper Cover Rear Hinge Lower Front Hinge Lower Hinge Upper Cover Right Cover Decal Misfeed Removal Multi Lingual Decal Installation Procedure English Installation Procedure 5 Language 9 AA02 1004 AA04 1004 AA06 0030 12 1001 14 3020 AA14 3025 AA14 8017 16 1010 0009 0010 0011 2006 2011 AF02 0016 AF02 0017 Magnet Upper Guide Plate Transport Drive Belt Tension Spring Antistatic Brush Stepped Screw M4 Stepped Screw M3 Stud 28mm Rubber Cushion 4 5 x 9 5 x 4 2 mm Pulley 18T Pulley 18T Pulley 18T Idle Pulley 6 x 34 x 11 mm Idle Pulley 6 x 22x 11 mm Lower Exit Roller Lower Transport Roller 5053 0447 5205 5250 5886 1728 5895 5732 5919 2218 6 69 1127 6803 5430 Bushing M6 LED Sensor Type S Collar 6 1mm Insulating Mylar Bushing 4 x 7 x 10 mm Lower Mounting Stud Paper Exit Sensor May 30 87 E 30 87 0313 0060W Philips Pan Head Screw M3 x 6 1100 1327 Contact 0313 0120W Philips Pan Head Screw x 12 1100 1328 Contact 0313 0140W Philips Pan Head Screw x 14 1102 0512 Connector 3P 0314 0060W Philips Pan Head Screw x 6 1102 0983 Connector 2P 0314 0080M Philips Pan Head Screw x 8 1102 0995 Connector 2P 0314 0080W Philips Pan Head Screw M4 x 8 1102 1408 Receptacle Housing 0314 0100W Philips Pan He
323. the positive lead of the digital multimeter to the red lead D Connect the negative lead of the digital multimeter and the black lead E to the machine ground 7 Deactuate the front safety switch 3 60 12 1987 Optimum Adjustment Value 92 0 1 0uA CAUTION Make sure that the main switch is turned off when you touch drum shoe 1 Reinstall the drum stay 1 screw and 1 knob and the charge corona unit 2 Position the drum shoe so that the axis of the current sensing plate A is aligned with the charge corona wire B 3 Select the dc 200 HA range of the digital multimeter 4 Turn on the DIP switch on the switching PCB corresponding to C on the TC SC power pack PCB to turn on the charge corona The silk screen printed on the TC SC power pack PCB is correct 5 Adjust the corona current by turning C on the C B power pack Wait 30 seconds for the current to stabilize 6 Confirm that the corona current at the front and the rear are the same by repeating the above procedure with the drum shoe in different positions If not adjust the wire hight using the screw D the front end block 7 Remove the drum shoe and reassemble 8 Check copy quality 3 61 12 1987 Transfer Corona FN DN r gt 7 Y Optimum Adjusting Value DC 18 5 1 0uA 1 Reinstall the TC SC corona unit and posit
324. toCoupler ON3111 IC TC4049BP IC SN74LS373N IC HD74LS93P IC uPD7810 IC TD62304P IC TD62308AP EX 1408 0076 1408 0408 1408 0521 1408 0578 1503 0070 1600 0569 1600 0576 1600 0681 1601 1732 1601 7326 1601 8145 1601 8147 1601 8148 1601 8157 1602 0953 1604 1358 1604 1378 1604 1379 1604 1380 1604 1381 1604 1382 1604 1383 1604 1386 1604 1390 1606 0658 1606 1184 1606 1348 1606 1451 1606 1452 1610 0035 1610 0047 1610 0053 1610 0057 1610 0061 1610 0065 uPC14312 IC PST518A IC M51971L IC HA17339 Ceramic Oscillator 10MHz Resistor 0 20 1W Resistor 330HM 5W Resistor 5100HM 5 1W Resistor 3900 1W Resistor Array 10KOHM Variable Resistor Variable Resistor 10KOHM 0 5W Variable Resistor 20 Variable Resistor 100 Coil 800UH 2 5A Capacitor 1000uF 10V Capacitor 1uF 50V Capacitor 2 2uF 50V Capacitor 3 3uF 50V Capacitor 4 7uF 50V Capacitor 10uF 50V Capacitor 22uF 50V Capacitor 100uF 50V Capacitor 1000uF 50V Capacitor 0 1uF 50V Capacitor 27PF 50V Capacitor 0 022uF 50V Capacitor 50V Capacitor 0 01uF 50V Resistor 100 1 8W 5 Resistor 3300HM 1 8W 5 Resistor 1KOHM 1 8 5 Resistor 1 5KOHM 1 8W 5 Resistor 2 2 1 8W 5 Resistor 3 3KOHM 1 8W 5 19 May 30 87 e 1610 0067 1610 0069 1610 0071 1610 0079 1610 0107 1610 0286 1611 4103 1611 4229 1
325. tor 2P EI Connector 4P Connector 2P Connector 3P Connector 12P Connector 12P LSI Socket 28P Transistor 2SA1121C Transistor 25 2618 Qty Per Assembly Part No 1401 0392 1401 0393 1402 0110 1402 0687 1402 0688 1407 1305 1407 1306 1407 1309 1407 1314 1407 1740 1407 1882 1407 1883 1407 2054 1407 2073 1407 2217 1408 0516 1503 0070 1503 0180 1601 8421 1604 1353 1604 1387 1605 0304 1605 0305 1605 0306 1606 1452 1606 1453 1610 0053 1610 0061 1610 0065 1610 0067 1610 0071 1610 0081 1610 0107 1610 0118 1611 6122 Description Transistor 25B1193 Transistor 25D1773 Diode 1 1A 200 Diode 12V 1W Diode 6 8V 1W IC SN7406NS IC HD74LS00FP IC HD74LS04FP IC HD74LS74AFP IC SN74LS27NS SN74LS373NS IC TC4050BF IC TD62308F Microprocessor MPD78C10GF Timer IC MPD71054G IC TLS27L4 Ceramic Oscillator 10MHz Oscillator 8MHz Resistor Capacitor 47uF 10V Capacitor 220uF 50 Capacitor 2200 F 50V Capacitor 3300 F 50V Capacitor 27 F 50V Capacitor 0 01uF 50V Capacitor O 1uF 25V Resistor 1KOHM 1 8W 5 Resistor 2 2KOHM 1 8W 5 Resistor 3 3KOHM 1 8W 5 Resistor 47KOHM 1 8W 5 Resistor 10KOHM 1 8W 5 Resistor 27 1 8W 5 Resistor 111KOHM 1 8W 5 Resistor 8 2MOHM 1 8W 5 Resistor 1 2KOHM 5 1 2W May 30 87 Qty Per Assembly 30 PAPER FEED CONTROL BOARD May 30 87
326. tor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor 1 1 8W 5 1 5 1 8W 596 2 2 1 8W 5 1 8W 5 9 3KOHM 1 8W 5 4JKOHM 1 8W 5 4 7KOHM 1 8W 5 5 6 1 8W 5 6 8 1 8W 5 1 8W 5 1 8W 5 12KOHM 1 8W 5 15KOHM 1 8W 5 18KOHM 1 8W 5 22KOHM 1 8W 5 27 1 8W 5 33KOHM 1 8W 5 47KOHM 1 8W 5 1 8W 5 1 8W 5 120 1 8W 5 270KOHM 1 8W 5 111KOHM 1 8W 5 111 1 8W 5 12MOHM 1 8W 596 1 8KOHM 1 8W 5 1 8W 5 8 2 1 8W 5 10KOHM 1 4T 5 1500HM 1 4W 5 15KOHM 1 4 5 1800HM 1 4W 5 22KOHM 1 4T 5 4 7KOHM 1 4T 5 5 6 1 4T 5 30 87 NP Page and 1611 4682 1611 4820 1611 4820 1611 6122 1611 6222 1622 1003 1622 1202 1622 1203 1622 1800 1622 4703 1622 5231 1622 8202 1622 8661 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor 6 8KOHM 1 4T 5 820HM 1 4 5 820HM 1 4W 5 1 2 5 1 2W 2 2 1 2T 5 100KOHM 1 4W 1 2KOHM 1 4W 1 120KOHM 1 4 1 1850HM 1 4W 1 4700HM 1 4W 1 2 5 1 4W 196 82KOHM 1 4W 1 8 6 1 4W 1
327. uator Rollers Replacement SN NI FEN e DR 1 Open front cover 2 Remove the toner catch pan and the duplex paper actuator A 1 snap ring Positioning Roller 3 Remove the positioning roller B together with the drive belt C 1 snap ring NOTE When installing the new positioning roller make sure that the drive belt fits snugly in the grooves of the pulleys Entrance Actuator Roller 4 Remove the entrance actuator roller D together with its axle plate E 2 shoulder screws 5 Separate the actuator roller from the axle plate 1 E ring 3 40 12 1987 7 Duplex Pick up Solenoid Adjustment SO I ER Sa Bt A LA 1 Remove the jogger unit Refer to Jogger Unit Removal 2 Loosen the two screws to shift the duplex pick up solenoid bracket A fully to the left rear view 3 Insert a 1 5 mm thickness gauge B between the plunger and the solenoid Then push the plunger to the right 4 While rotating the duplex pick up roller C shift the duplex pick up solenoid bracket to the right until the roller can not be rotated Then secure the duplex pick up solenoid bracket 3 41 12 1987 8 Jogger Wire Replacement 1 Remove the jogger unit Refer to Jogger Unit Removal 2 Slide both the front and rear jogger fences A to align the screws B and holes C Then remove t
328. uide Sensor Mounting Bracket Gear 28T Bushing Rear Side Guide Rear Guide Post Front Guide Post Right Lift Rod Left Lift Stay Side Post Spring Plate Lift Stay Tray Bottom Plate Left Cover Rear Side Plate Side Guide Shaft Rear Side Post Spring Plate Front Side Post Spring Plate Front Paper Guide Rear Inner Cover May 30 87 Part 20 5925 2203 5925 2204 5447 2927 912 2582 5054 0536 912 2576 5897 4153 5897 1482 912 2587 5897 1489 0313 0060W 0434 0060W 0314 0040W 0313 0120W 0720 0060 0704 0040 0314 0100W 1204 0192 1105 0106 0434 0080W 0313 0200W 0720 0040 1105 0008 0555 0050 0807 3045 0807 7071 Front Friction Pad Paper Size Magnet Catch Ass y Rear Paper Guide Bracket Size Shaft Stopper Bar Knob Front Inner Cover Stopper Bar Mounting Stud Philips Pan Head Screw M3x6 Tapping Screw M4x6 Philips Pan Head Screw M4x4 Philips Pan Head Screw M3x12 Retaining Ring M6 Toothed Washer M4 Philips Pan Head Screw Microswitch UL Harness Clamp Tapping Screw M4x8 Philips Pan Head Screw Retaining Ring M4 Nylon Clip 2N Hexagon Headless Set Screw 5 5 Washer Flat Washer M11 30 87 DRIVE SECTION 3 N aay ff f MN 3 em Q ty Per cO A co
329. unit 15 remove the image density sensor cover A 16 Pull down the toner bottle holder B lower the transport and separation corona unit C and remove the drum inner cover D 1 screw 17 Put a sheet of paper E on the transport and separation corona unit 18 Remove the charge corona unit F 2 connectors and remove the drum stay G 1 screw knob reverse thread 19 Place a sheet of paper on the floor Raise the development unit lock lever H remove the development unit and place it on the paper 20 Remove the developer inlet cover I 1 screw 21 Pour one kilogram of developer into the development unit while truning the knob J counterclockwise to distribute the developer 22 Reinstall the developer inlet cover 11 8 5 DM UY NS L NN F 23 Pull out the drum protective sleeve A from the drum NOTE Save the drum protective sleeve for future use when servicing the copier 24 Reinstall all removed parts and return them to their original position 25 Remove the toner tank plug B and load the toner bottle onto the bottle holder Then fix the bottle with the lever C and raise the holder D up to the bracket 26 Install the toner catch pan E on the jogger unit F 11 9 AI gt gt TJA ST gt p 225 UM pr 5 E 27 Install the platen cover A 2 stud screws and the original holder B T
330. unting Stud Front Wire Tightener Rear Wire Tightener Safety Switch Bracket Clamp Stay Sensor Bracket Safety Switch Actuator Top Actuator Lever Bottom Actuator Lever Drive Motor Bracket Motor Bracket Paper Detect Shaft Support Bracket Rear Support Plate Drive Shaft Right Lift Rod Page and Index No 23 A403 1239 A403 1245 A403 5502 A912 2582 A912 2582 A912 2596 A912 5010 5053 0419 5054 0536 5205 5250 5304 1639 5403 4335 5403 4335 5408 7968 5419 5714 5442 1372 5442 1372 5443 2713 5446 2620 5446 8906 5446 8906 5447 4980 5447 4980 5897 1272 5897 1488 5897 1490 5925 2266 6769 7930 Left Lift Rod Magnet Catch Plate Fuse 250V 2A Decal Paper Size Decal Paper Size Operation Skin Operation Board Bushing 10mm Long 7mm Magnet Catch Ass y LED Sensor Type S Bushing 8mm Decal Terminal 115V Decal Terminal 115V Power Supply Cord 220V Stepped Screw M4 Decal Power Source 220V Decal Power Source 220V Wave Washer Idler Pulley 20 Decal English German 220V Decal English German 220V Decal Terminal 220V Decal Terminal 220V Operation Board Mounting Bracket Hook Stopper Chain Power Cord Bracket Power Supply Cord 115V May 30 87 ne Page and May 30 87 3 Page and 0313 0040W Philips Pan Head Screw 1100 1241 Socket Mate N Lock 0313 0140W Philips Pan Head Screw 1100 1247 Terminal 0314 0040W Phili
331. ver Cap L Left Cover Cap S Left Cover Front Upper Decal SW ON Decal SW OFF Drum Inner Cover Left Inner Cover Magnet Catch Ass y Right Door Actuator Switch Holder Actuator Shaft Right Inner Cover Decal A2 Inner Cover Registration Sensor Decal Regist Sensor Transport Roller Knob Duplex Inner Cover Upper Bracket Right Rear Cover Bottom Bracket Right Rear Cover Right Cover Rear Upper Right Cover Front Upper Decal Paper Feed Lever 0802 5085 0434 0080W 0313 0120W 0314 0060W 0314 0080W 0720 0030E 0964 4008W 1204 1124 1204 1280 0802 5094 Nov 15 87 20 4 8 4 8 Philips Pan Head Screw M3x12 Philips Pan Head Screw M4x6 Philips Pan Head Screw M4x8 Retaining Ring M3 Tapping Screw With Flat Washer M4x8 Micro Switch Push Switch Tapping Truss Head Screw M4x8 Nov 15 87 2 019 2 2 019 2 007 1491 1 O 007 1492 019 3635 019 3610 019 6354 019 1382 019 2810 019 2811 019 1365 019 1366 019 6358 5936 2480 019 1383 019 1381 019 6051 019 6061 007 6351 007 6348 00 1071 019 6221 019 1283 007 6349 019 6357 019 1270 019 1271 A019 1272 019 1285 019 1286 Operation Panel Ass y LT DLT Operation Panel Ass y A3 A4 Lower Left Cover Lo
332. w A4 version only Jesse 3 SNE IE Sus 10 Envelop TSV apetece wa 8 1 12 1987 2 Installation Procedure NOTE can only be installed with the system table the cassette bank the three strips of tape A Open the side cover and remove two strips of tape B on the top Cover Open the top cover and remove the strip of tape C securing the stopper bar D Turn off the main switch of the copier and unplug the power supply cord Remove the first and the second cassettes from the copier Remove the rear cover E 2 screws and remove the toner collection bottle F Remove the handle on the bottom right side of the copier 2 stud screws and remove the second cassette lift arm H 2 screws NOTE Save this handle for future use when transporting the copier 8 2 12 1987 If customer requests different paper size from that initially set change the position of the side posts accordingly A4 sideways does not need the front side post Then remove the front cover A and set Dip switch 101 B according to the paper size Dip switch table decal is stack on the rear of the front cover CAUTION Be careful not to change the harness that runs between the LCT main board and LCT indicator panel Insert the tray into the second cassette
333. w C from the duplex unit 4 Remove the sorter unit from the machine 5 Remove the lower cover D from the sorter 2 screws 12 1987 JE 7 B 0 6 Remove the tension spring 7 Remove the screws from the tension plate B When mounting the new belt position the drive shaft bin pulleys C so that the flat surface of each pulley shaft is oriented the same as it was prior to removing the belt 8 Replace the bin drive belt D 6 6 12 1987 2 Drive Motor Replacement G 1 Remove the drive belt See the preceding procedure 2 Disconnect the 3p connector A from the sorter control board 3 Remove the helical wheel cover B 1 screw 4 Disconnect the 2p connectors C from the motor capacitor D and the connectors E from the overrun switch F 5 Remove the cable tie G 6 Loosen the 4 mounting screws H of the bin drive motor I 7 Remove the bin drive motor 6 7 12 1987 3 Bin Replacement When reinstalling the bins first remove the drive belt 1 2 Remove the front and the rear covers 2 screws each Remove the helical wheel cover A 1 screw Slightly move both helical wheels B away from the sorter after removing the 2 helical wheel bracket fixing screws Remove the upper cover D 2 screws each side Lift up the bin un
334. wer Right Cover Decal Reset Inner Cover Left Lower Front Inner Cover Grip Inner Cover Decal Handle Decal Paper Load Decal Misfeed Magnet Catch Ass y Lower Inner Cover Inner Cover Right Upper Left Door Right Door Decal Adding Toner Decal Misfeed Large Grip Decal Fusing Cover Lower Rear Cover Left Hinge Ass y Decal Misfeed Small Decal Misfeed Right Cover Door Grip Grip Spring Grip Cover Right Hinge Pin Hinge Qty Per Assembly Nov 15 87 ise 101 102 103 0802 5085 Tapping Screw M4x8 0314 0080W Philips Pan Head Screw 4 8 0802 5094 Tapping Truss Head Screw M4x8 3 DECAL AND DOCUMENT 9A Removing Paper s the misfeed indicator lights there is misfeed inside the copier If A is lit n ft If B is lit ____ 57 NE Push oown the knob anc lower tne guide plats Turn tne lever counterciockwis anc lower the transport unit If B is lit Removing misfeed from fusing unit s 7 Push gown tne lever GP grasp the fusing unit knob ano pull the lusing marrin unii out CAUTION Tne unii Remove mistea paper by turning the registration knob counterclockwise and to pushing down tne leyer 7 Tum tne knob counterclockwise Remove any inisieo paper taking not Io teat 3 Pusn tne wo tevers al tne tront rear of 1
335. wo sided tape as necessary 28 Remove the DIP switch cover C 1 screw and turn on DIP switch 801 8 D Then plug in the machine and turn on the main switch 29 Set the proper language in the guidance display using SP 12 LT Version or SP 13 A4 Version To access SP Service Program mode enter 12 or 13 using the number keys Press the Recall Enter key 11 10 F A pd NN lt lt 1 lt Ls AN lt T gt a di gt 30 Put five sheets of white paper of 11 x 17 exposure glass 31 Set SP 10 for drum conditioning 32 After the warm up period is completed press the Start Key to start drum conditioning 100 is automatically displayed on the copy counter by SP 10 33 Set all appropriate SP modes as required 34 Turn off the main switch and the DIP switch 801 8 and reinstall the DIP switch cover Then turn on the main switch 35 Install the operating instruction cards A over the DIP switch cover two sided tape Then install the receiving tray 36 Load paper into the cassette then check the machine operation and the copy quality 37 Fill out the New Equipment Condition Report 11 11 CASSETTE MODIFICATION Remove the cassette cover 2 Remove the side fences A 1 screw each and the bottom plate B 3 Reposition the rear fence C 1 screw in the desired paper size position NOTE Paper size positions are shown on the inside
336. ws b Disconnect the wire from the 220 volt terminal B and connect this wire to the 240 volt terminal C as shown Guidance ROM installation a Replace the three ROMs D IC 821 822 4 823 the operation panel with the ROMs of the guidance ROM b Reinstall the right inner and the front covers 1 8 12 1987 13 14 15 16 18 19 20 G Reinstall the fusing unil Remove the image density sensor cover A Pull down the toner bottle holder B lower the transport unit C and remove the drum inner cover D 1 screw Put a sheet of paper E on the T S corona unit F Remove the charge corona unit G 2 connectors and remove the drum stay H 1 screw knob reverse thread Place a sheet of paper floor Raise the development unit lock lever remove the development unit and place it on the paper Remove the developer inlet cover J 1 screw Pour one kilogram of developer into the development unit while turning the knob K counterclockwise to distribute the developer Reinstall the developer inlet cover 1 9 12 1987 21 22 23 24 Pull out the drum protective sleeve drum NOTE Save the drum protective sleeve for future use when servicing the copier Reinstall all removed parts and return them to their original position Remove the toner tank plug B and load the toner bottle
337. x211 Seal 2x15x308 Hopper Side Plate Ass y Rear Seal Toner Hopper Hopper Side Plate Rear Seal 2x50x58 Spacer 1x8x12mm Registration Drive Spring Gear 16 Toner End Actuator Spring Drive Wheel Cam Wheel Toner End Gear 47T Gear Toner Hopper Spacer 1x6x10mm Seal 8x8x278 Guide Plate Development Unit Toner Agitator Scraper Plate Spring Toner Supply Bracket May 30 87 Qty Per Assembly Qty Per 15 DEVELOPMENT 2 May 30 87 ia gt SAR IO 198 QRS FFF _ 50 gt lt IGG _ Le AE SI ALB 4 RT NE A P Y Z UA N rs o PH 1 Na 4196 SOSA PR VC DEAS CN AF AUC LP PNI T R R 155 2 OF ER QC B a6 Sa ele EIES ge lt ON 2 20 SS 3 os Se AP IRS IS AN gx NSA m OS BM FH BIS JE Cee ZAR NX 222545 R x PP FU gt XT de Ss 35 2 28 ET n 07 9782 9 4 P AP 33 Ve en PE GE Za ZZ 5 lt lt 22 2222 2 VP s EET Va A LPF 222 7 rw ar NT 5 JH 7 ie 32 272 NM gt 74 SA 2 p Ja a 35 4107 p a Bh e oua aor 36 0 J
338. ype T Photointerrupter Pack Photointerrupter Pack Pick up Solenoid 131 Anticondensation Heater 18W Rear Side Fence Front Side Fence Bottom Plate Small Gap Gauge Omega Clamp Drum Switching Board Friction Pad Duplex Guide Plate Separation Driven Shaft Separation Roller Spring Separation Gear 22T Sensor Bracket Duplex Paper End Bushing 8x12x7mm Ball Bearing 8x20x13mm Bushing 6x10x7mm Entrance Actuator Roller Axle Plate Shoulder Screw M3 Entrance Actuator Plate Snap Ring Stud Screw M3 Stud Screw M3 Snap Ring Duplex Paper Actuator Cover Duplex Paper Sensor Spring Pick up Roller Anti Static Brush Duplex Transport Spring Gate Arm Gate Solenoid Bracket Fork Gate Holder Bracket Transfer Safety Switch Right Fork Gate Guide Spring Wire May 30 87 EN Page and Parts No Description E Page and 5206 5206 5206 5206 5206 5206 5206 5206 5206 5207 5208 5209 5209 5209 5209 5209 5209 5209 5211 5214 5215 5215 5215 5215 5215 5215 5215 5215 5215 5215 5215 5215 5215 5215 5215 2877 2925 2926 2929 4388 4478 4478 5326 9600 4405 4173 1694 1735 4126 4149 4408 4470 5320 2285 4122 1295 1297 1700 1702 1805 1811 2119 2281 2621 2672 2687 2688 2691 2819 2832 Wire Plate Duplex Settler Weight Duplex Settler Cushion Duplex Settler Spring Inverter Guide Spring Drive Roller Spr

ricoh ft5580/ft5590 field service manual

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