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OMNi-3000S/St Service Manual

1. 3 6 45 CABLE CONNECTION titt rette ccepit e 3 7 3 6 MAIN POWER ON OFF ttt ttt 3 8 uuu ua 3 8 Joa PONER OFP Rueda Mu 3 8 3 6 3 EMERGENCY STOP 3 8 3 7 MEMORYINITIALZATION 3 9 JU NAT UE ud NR OMNi 3000S ST Service Manual ii 3 9 3 10 xe NE HNIC 3 12 opcm MEIN Esse CURES 3 13 3 9 2 FILM POSITION 5 3 14 3 9 3 BRAKE UNIT 3 15 HEATER SWITCH e 3 16 Chapter 4 TEST MODE 4 1 4 2 4 3 44 4 5 HARDWARE TEST C 4 2 IRE Ns 4 3 42122 GOMMUNIGAFTIONGEIEGK 1 cio eee reete cuna 4 7 4 1 3 IRIS zo EET 4 8 4 1 4 THERMAL HEAD SET E t acini nani tete eric 4 9 4 1 5 PROGRAM NUMBER 220204 4 4 L u SSS Sa 4 11 MEMORY INITIALIZATION nene nennen nennen nennen neni 4 12 4 2 1 RAM DISK ALL CLEAR PROCESS sss nennen nennen enne nens 4 12 4 2 2 E2PROM INITIALIZE PROCESS uuu uuu iu E S KEEKEKE EEEa 4 12 423 TEST DA
2. lt lt TO ADUUST THE DISTANCE gt gt 1 PRESS PEEL SENSOR KEY 2 PRESS PRINT KEY TO IS3E THE TEST LAAL THE VALUE OF X WITH THE PEEL SENSOR KEY IN 0 1n ADJUST THE TEST PATTERN CONFORMING AS BELON 4 00 THE SAME OPERATION AS 3 THE LABEL BER 5 SH ECT ore Sie we BY PRESSI When 18 is entered the gap will be narrowed down to the P point OMNi 3000S ST Service Manual 5 4 Chapter 5 SETUP MODE 5 2 BARCODE SETUP Press the BARCODE SETUP button on the Setup Menu screen to display the following screen BARCODE SETUP NON PLU13 FLAG RUISHAG NON PLUS FLAG NNI MANUFACTURER CODE NON PLU 13 PUITS nus KINDS OF BARCODE FFOCCCCCPPPPC INPUT H NON PLU 13 digit POS flag 1 Setting the flag data when the specified POS code system is NON PLU13 2 Referred to when the POS flag in the single commodity master is 0 3 The data range is 00 99 Enter flag data and then press the NON PLU13 button on the screen or the data display field to set the data NON PLU 8 digit POS flag 1 Setting the flag data when the specified POS code system is NON PLU8 2 Referred to when the POS flag in the single commodity master is 0 3 The data range is 0 9 Enter flag data and then press the NON PLU8 button on the screen or the data display field to set the da
3. Jacking bolt Locking nut Caster Lock nut Level adjusting foot OMNi 3000S ST Service Manual 3 4 Chapter 3 INSTALLATION 3 3 INSTALLATION SPACE Allow ample space on either side of the machine to ensure easy access for maintenance OMNi 3000S A Unit inch k yue purz gg o 4 M OMNi 3000ST Unit inch lt LF 55 3 5 OMNi 3000S ST Service Manual Chapter 3 INSTALLATION SAFETY SWITCH e Safety switches are installed at door opening part to sedure safety when machine cleaning e Safety switche positions are same for S type and ST type e 2 m cover Side cover 4 A i Z 2 A Printer cover Side door Film loading door P Film loading door Film loading door Front cover OMNi 3000S ST Service Manual 3 6 Chapter 3 INSTALLATION 3 5 CABLE CONNECTION e Connect the scale cable to the SCALE port on the rear side of the control console unit e Ensure that all other cables are properly conne
4. EmorNo Message Phenomenon No 1150 0001 Door open error Door open during operation Printer Left side Door open during operation Front Left side Eror No Message Phenomenon No 1151 0000 Enable Switch error Door open before operation 1150 0001 1150 0008 No 1151 0000 Enable Switch error Forgot Cycle Start Switch Enable Switch OOo contact Faulty cycle start button TK ON contactor disengaged Function Keys Cycle Start Button FILM STRETCH POWER EMERGENCY 5 CYCLE START 7 51 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 23 LIFT DRIVE Operation The tray transported onto the lift is checked to determine if it is being fed properly by the commodity sensor The tray is lifted by pressing the PLU key or weight of next tray is stable 2 After the lift reaches the top position it returns back to its original position 3 The lift drive has a lift switch function By selecting large or small lift for left and right films i e right 15 inch left 20 inch on the tray program screen the lift moves up and down original position lower position according to the lift switch unit operation 4 The electric circuit controls the servo motor of the P 857 servo controller n Configuration Diagram Hand Insertion safety sensor Exit heater Foreign object sensor def Commodity sensor
5. 5 19 510 3 FORMAT EDIT EAGHUNIT uuu T uuu uuu oa bre banno haha 5 20 WRAPPER SETTING yu asin hasa 5 41 LABEL POSITION ADUSTMENT u 5 45 iii OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 6 10 6 11 QUEEN 6 2 6 1 1 PEU PILE SGREEN TS etu ee E Su hh khaka 6 2 612 pc 6 5 61 3 PLU FILE SGREEN 2 3 itt ree in eel tes 6 6 SCREEN 6 8 COMMODITY NAME mu 6 10 6 2 1 COMMODITY EDIT 5 6 10 6 2 2 SAVE CONFIRMATION POP UP 5 6 14 6 2 3 DELETION CONFIRMATION POP UP 6 15 624 COPY EXECUTION CONFIRMATION POP UP SCREEN etre 6 16 6 2 5 EDITOR SPECIFICATION ciento tcu ca ceca ia dede 6 17 PRICE CHANGE uuu 2 n 6 18 6 3 1 PRICE CHANGE EDIT SCREEN 6 18 6 3 2 PRICE CHANGE REAL EDIT SCREEN 8 6 19 6 3 3 PRICE CHANGE BATCH EDIT 5 6 20 EXTRA MESSAGE uuu 6 21 6 4 1 EXTRAMESSAGE EDIT 00400400 0 6 21
6. Wrapper Left right folder pane pusher Tray holder Film feeder Tray stopper A s Lift head infeed conveyor mE Scale Lift switch Shaft Labeling machine movement Printer cover Printer Applicator Touch panel Set roller Cutter V Control console g Feeding roller Discharge conveyor mem Heater conveyor OMNi 3000S ST Service Manual 2 4 Chapter 2 OMNi 3000ST OVERVIEW 24 NAME OF EACH MOTOR Labeling machine move motor Left right side wrapping motor Rear side Wrapping motor Pusher motor DC Feeder move motor Infeed conveyor peo Stepping motor N Feeder motor Lift drive Servo motor Film roll move motor Lift switch motor Heater conveyor motor Discharge conveyor motor Labeling anglec Stepping motor Labeling machine solenoid 9 anglec Stepping Label adsorberc Fan Label feederc Stepping Arm drivec Servo motor Film grab Film grab j Up down Up down B pl Roller clutch brake Roller clutch brake Cutout solenoid Cutout solenoid Heater conveyor motor mm Cutter clutch brake Side clamp solenoid Discharge conveyor motor Cutter clutch brake 6 6 Center clamp solenoid Film brake solenoid L Film brake solenoid 2 5 OMNi 3000S ST Service Manual Chapter 2 OMNi 3000ST OVERVIEW
7. label feeding Stepping motor Z Control F cmo GP console con pos i LNB LOARCNET 1 E input 51 5 100 Power input Power output WO 2 Jn Semo amplis Je Power input WO port Power output Jf MO port P 501 J 55 422 Rotating home position sensor 504 Arm upper limit sensor 514 Am rotation sensor 524 7 5 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES PRINTER APPLICATOR ERROR MESSAGES Probable Cause 0701 0000 Main printer is not connected gt P 852 J7 CN B lt gt SLS 100P gt P 852 J12 0702 0000 Stepping motor 0703 0000 Head sensor 0704 0000 Item name Character over Registration area over 0705 000 Registration area over 0706 0000 egistration area over 0707 0000 Register code Character over Registration area over 0708 0000 Store name address Character over Registration area over 0709 0000 Label is completed Out of labels Stepping motor 0710 0000 Label size error Label sensor Incorrect labels 0711 0000 Label sensor 0712 0000 Label is not set on label machine 1 Fan 0713 0000 Label is in label machine 1 Wrapper Solenoid 0717 0000 Arm has not returned to home position Arm upper limit photo sensor 0721 0000 Printer 1 l
8. MESSAGE PRESET FUNCTION KEY Description Used to attach and print an extra message in the product name Operation After PLU is called up enter message number and press the key to call up message Pressing the MESSAGE key wihtout entering a message number will display the registered massage name entering data is set to 0 the extra message will be canceled during call up Master is automatically update when YES is selected for EXTRA MESSAGE No in RENEW SET OMNi 3000S ST Service Manual 11 8 Chapter 11 HELP MESSAGE PLU LIST PRESET FUNCTION KEY PLU BUTTON Description Jsed to display the registered PLU name Operation A fter entering the PLU number press c tho PLU LIST key or PLU button to display the item name and number STORE PRESET FUNCTION KEY STORE BUTTON Description XJsed to set ADDRESS STORE to print in label Operation After enterin the store mer press the STORE key or STORE button to change ADDRESS STORE to be printed in label s only possible to change ADDRESS STORE before calling up Note Printing labels after changing ADDRESS STORE results in printing the previous ADDRESS STORE data on the first label 11 9 OMNi 3000S ST Service Manual Chapter 11 HELP MESSAGE Deecriptson sUerd to a POP message to the first Line of reme beration Afier PLU is called up enter the message amber and pr
9. ther Midium or Low settings will reduce the speed of conveyor and prevent the crumbling of high volume product However also the production speed will be reduced MOVE PRESET FUNCTION KEY Description sMoves the label applicator to original position Operation Press the MOVE key to move label applicator to original position Note used to change labels OMNi 3000S ST Service Manual 11 18 Chapter 11 HELP MESSAGE PLU DELETE PRESET FUNCTION KEY Pere EO cancel the totaling of PLU totals during the production Operation Press PLU DELETE key during production to cancel the total ing of production totals after PLU is selected Note XPLU DELETE can not delete previous product totals after the next PLU has been selected even if it is the same product CASSETTE PRESET FUNCTION KEY Description Changes cassette number printing information Operation After entering the cassette number an existing number between 1 14 press the CASSETTE key to change print information label format store name address print flag sensor information Note new cassette is automatically updated to CASSETTE NUMBER in Registration Mode new cassette number will remain Registration Mode until the next number is entered 11 19 OMNi 3000S ST Service Manual Chapter 11 HELP MESSAGE BAR PRINT PRESET FUNCTION KEY BARCODE BUTTON Description Used to include or exclude the bar code from the label Opera
10. D 6 39 6 9 1 DEPARTMENT NAME EDIT 6 39 6 9 2 SAVE CONFIRMATION POP UP 5 6 40 6 9 3 DELETE CONFIRMATION POP UP 6 41 6 9 4 COPY CONFIRMATION POP UP 5 2 6 42 re ee eee ere ere cre 6 43 6 10 1 GROUP NAME EDIT 5 nennen nnns 6 43 6 10 2 SAVE CONFIRMATION POP UP 5 6 44 6 10 3 DELETE CONFIRMATION POP UP 6 45 6 10 4 COPY CONFIRMATION POP UP 5 6 46 yu fem 6 47 6 11 1 TRAY PROGRAM 1 2 5 6 47 6 11 2 TRAY PROGRAM 2 2 SCREEN ia ottenere teet teet egerat rie rentes 6 49 6 11 3 TRAY PROGRAM 1 2 DELETE CONFIRMATION POP UP SCREEN 6 50 OMNIi 3000S ST Service Manual iv 6 12 6 13 6 14 6 15 6 16 6 17 6 11 4 TRAY NAME EDIT SGREENI uuu 6 51 6 11 5 RAY SAVE CONFIRMATION POP UP 6 52 6 11 6 TRAY NAME DELETE CONFIRMATION POP UP SCREEN 6 53 6 11 7 TRAY NAME COPY CONFIRMATION POP UP 6 54 bu ene ea 6 55 6 12 1 CAMPAIGN ITEM 1 2 EDIT SCREEN 6 55 6 12 2 CAMPAIGN ITEM 1 2 DELETE CONFIRMATION POP UP 6 56 6 12 3 CAMPAIGN ITEM 2 2 EDIT 6 57 6 12 4 CAM
11. OMNi 3000S ST Service Manual 10 3 HIGH VOLTAGE CIRCUITS HEATER UNIT Chapter 10 WIRING DIAGRAMS Thamal Limit 2 0 GOVA CIAA U Hexa Powar SW F13 LINE I RD ZQWAC LINE 3BK 4 gt 70 Unit 22 lt lt ee ee ee ee ee ee eee ee ee ee ee 9 30 4 OMNi 3000S ST Service Manual Chapter 10 WIRING DIAGRAMS TOUCH PANEL Contrast VR DF 16 2 DF 16 2 Back light verte 68147 008 92 24 Touch panel Q 4 P 853 Key I F board SLI Tenkay 10 5 OMNi 3000S ST Service Manual HIGH VOLTAGE CIRCUITS LABELING UNIT Chapter 10 WIRING DIAGRAMS 1 PRINTER UNIT Power Suga y 2 Print Circut Board LABELING UNIT Print Circuit Board 927 Labeling Machine Savo Motor motor AC Savo Controlla Fan poU 10 6 OMNIi 3000S ST Service Manual Chapter 10 WIRING DIAGRAMS HIGH VOLTAGE CIRCUITS AC SERVO OPERATION UNIT 70 779190777922 L NE I RD LINE HBK Lift Motor DISPLAY UNIT Print Circut Board 89 Print Circuit Board 953 Print Circuit Board EE LCDUMT DC to ACINVERTOR UMT Print Cirat Board 957 30005 5 Service Manual 10 7 Chapter 10 WIRING DIAGRAMS OMNi 3000S ST Service Manual 10 8 Chapter 11 HELP MESSAGE 11 1 OMNi 3000S ST Servic
12. stops No 1137 0002 Foreign object under the lift Coe a Intervention of products No 1137 0003 Foreign object under the lift Servo amplifier No 1116 0070 Wrapper servo controller error Servomotor No 1122 0101 Wrapper control board Connection between P 857 malfunction and amplifier Lower limit Proximity sensor P 857 See 1116 for servo controller error See section 7 18 for Item sensor location Item sensor Check stop position of infeed conveyor pusher tabs Connection between amplifier and motor Lift does not move 7 49 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 22 SAFETY SWITCH swich EL 4 1 H i i H MU Infeed Motor Relay 2 Emer gency stop button Safety Switches For doors I a Safety Switches ea 1 Side Cover Left Side 2 Film Loading Door Left Side Machine Operation Enable 3 Film Loading Door Front Left 4 Side Cover Right Side Thermal Relay 5 Film Loading Door Right Side 6 Film Loading Door Front Right 7 Printer Cover To RF 8 Infeed Unit Lower Cover ea Board Feeder Motor P 858 No A OMNi 3000S ST Service Manual 7 50 Chapter 7 MAIN UNITS amp ERROR MESSAGES
13. 1 9 I Z ENV INU CP 1 9 DNA ESSE liie t 1 10 S PLACEMENT cPPC 1 11 2 OMNi 3000ST OVERVIEW 21 APPEARANCE 2 2 22 BASIC SPEGIFICATIONS 2 3 2 3 NAME OF EACH UNIT 2 4 2 4 NAME OF EACH MOTOR ccm 2 5 25 NAME OF EACH POWER SUPPE 2 6 26 FUNC TON OFEACHUNIT u u 2 7 2 c 2 9 244 WARNINGSYMBOLS uuu eri tere UE 2 9 2 2 OE 2 10 72 2 11 Chapter3 INSTALLATION 8 1 INSTALLATION PRECAUTIONS 20 11 26 8 2 3 1 1 NECESSARY TOOLS ttt ttt ttt toto 3 2 31 2 PROHIBITED LOCATIONS UU tmr trc tet d 3 2 34 3 POWER SUP 3 2 3 1 4 PACKING MATERIALS 3 3 cs LE 3 3 go LEVELADJUSTMENT uuu e 3 4 29 PACE 3 5 8 4 SAFETY SWITCH
14. 9 1 9 j o 9r 94 0 1917 __ NN TARE Message Preset Item Selection Select the desired item by pressing one of the following six buttons NON PLU TARE MESSAGE POP or TRAY on the screen The selected button will then be highlighted Preset Data Programming After an item has been selected enter the data and press the preset key button on the screen The preset information will then be programmed The upper column of the preset key displays the item and the lower column displays the programmed data The preset key layout corresponds with the preset key layout on the key sheet Preset Key Master Deletion By pressing the DELETE button on the screen the Preset File delete confirmation screen will be displayed Preset Key Upper Lower Level Switching To switch between upper lower preset levels press the UPPER LOWER button the screen This button toggles the display between upper and lower level and also functions as a status display OMNi 3000S ST Service Manual 6 36 Chapter 6 PROGRAM MODE 6 7 2 DELETE CONFIRMATION POP UP SCREEN PRESET FILE j J Executing Delete All preset data upper lower level will be deleted by pressing the Exec button on the pop up screen After deletion is completed the screen will return to the Main Menu of normal mode Canceling Delete Preset master data deletion will be cancel by pressing the Cancel button on the pop up s
15. None No discharge conveyor operation 250V 4 AC Servo Motor No misoperation 250 Discharge Pusher Motor 1106 0000 Wrapper action error eject pusher motor Partial wrap cycle stops at discharge pusher 250V 1 5A Printer Move Motor L R 1113 0000 Wrapper action error labeling machine move motor Printer unit does not move Left to Right Press Move key error message dis played after eight seconds Ishida has authorized an increase in fuse capacity and type Upgrade to 2A 250 time delay fuses MDL 3AG type Based on firmware revision may cause Error 1123 0000 Emergency Stop button is pressed Film Roll Heater Control Panel Below Rear Fuse Panel Number Rating Type Protection for Error Number Error Name Symptom F1 F2 250V 8A 3AG Film Roll Heater No heat in film roll area The film roll heater is an option on the OMNi 3000 auto wrapper OMNIi 3000S ST Service Manual 7 56 P 857 Wrapper CPU Board Left side Number Protection for Chapter 7 MAIN UNITS amp ERROR MESSAGES Error Number Error Name Symptom 1 24 volts DC 1101 0000 Wrapper is not connected No 24VDC from wrapper power supply No red status LEDs on sensors Connot clear error massage 5 volts DC P 858 A Wrapper control board Left side Number
16. Detector connector disconnected Sensor motor internal mechanism defective Detector cable damaged or short circuited Servo amplifier voltage drop Harness is damaged or short circuited between P 857 and the servo amplifier 10 P 857 error 11 Lift upper limit sensor error 12 Lift lower limit sensor error 1116 0052 Servo Amplifier Constant too small during acceleration and Excessive Allowance deceleration Activation not possible due to low torque Programming parameter No 7 is too low Motor was forced to rotate one turn by an outside cause 5 Foreign object caught in the motor 6 Detector connector disconnected 7 Sensor motor internal mechanism defective 8 Detector cable damaged or short circuited 9 Servo amplifier voltage drop 10 Harness is damaged or short circuited between P 857 and the servo amplifier 11 P 857 error 12 Lift upper limit sensor error 13 Lift lower limit sensor error 1116 0070 Servo Amplifier Detector 1 Detector cable damaged or short circuited Error No 3 1116 0071 Servo Amplifier Detector 1 Detector cable damaged or short circuited Error No 3 1116 0074 Servo Amplifier OP 1 Option card MR H D01 is defective Memory Error No 1 12 7 OMNi 3000S ST Service Manual Chapter 12 ERROR MESSAGES ror No suberor 008 Servo Amplifier RS 232C 1 Harness is damaged or short circuited between Error the parameter unit and the servo amplifier 2 Param
17. Previewing While editing a character string press the PRINT key to preview the character string being edited The following limitations apply 1 The data is expanded according to the currently selected label format 2 The print error screen is not displayed for expansion errors for example too many dots or label size error If an error occurs only the miss operation buzzer sounds 3 Only two types of character strings can be previewed commodity name and message Test feed While editing a character string press the PAPER FEED key to perform a test feed according to the currently selected label format OMNIi 3000S ST Service Manual 6 12 Chapter 6 PROGRAM MODE Saving the edited character string 1 Conditions in which the save operation is possible 1 Programming of a new character string 2 Editing of an existing character string 3 Copying of another character string 2 Process for saving the data when the condition 1 is met the save confirmation pop up screen appears 1 Press the MENU button on the screen or press the END key 2 Perform loading Deleting character string data Press the DELETE button on the screen The deletion confirmation pop up screen used to delete the character string currently loaded appears If the data is a commodity name the single item master is not deleted only the commodity name data is deleted The NOTE message displays the preview print mode and consecutive commodity
18. Protection for Error Number Error Name Symptom F1 24 volts DC 1122 0021 Wrapper control board malfunction Emergency Stop button clears error message but it returns immediately 5 volts DC 250V 5A P 858 B Wrapper control Number 200 volts AC board Right si Protection for None 1153 0000 de Error Number None Error Name Package does not infeed Error beeps when package is placed on infeed Can recall one PLU but not another No Roll Set Film Feed Return or printer move Left to Right Symptom F1 24 volts DC 1122 0022 Wrapper control board malfunction Emergency Stop button clears error message but it returns immediately Error 5 volts DC beeps at power up 200 volts AC 1112 0000 Wrapper control board malfunction Package infeed rear film belt moves then error message Can Roll Set and Film Feed both sides P 858 C Wrapper control Number board Left side Protection for Error Number None Error Name No discharge conveyor operation OMNi ST Symptom F1 24 volts DC 1122 0023 Wrapper control board Cannot clear error message 1A 5 volts DC malfunction 250V 5A 200 volts AC None No Film Roll motor assist Left or Right side No misoperation 7 57 OMNi 3000S ST Service Manual Chapter
19. Ws 100500 14112 E prese m m a b wm m x s m s onl 105111 in 883433 NGE 9 2491614137 WA 00219004 jon LAG ponaos 16 1466 816 potaos uy QAY paq BD aq qu Af 2421401 paq i 310181 P2866 d Addis 10 416 mou 20 6 CIN OD 41169 OMNi 3000S ST Service Manual 7 37 Chapter 7 MAIN UNITS amp ERROR MESSAGES n P 858C SUCIIGULOI 1800 130 d 14 180021 Jamo 19 aps ya 513 uj 4 you dogs Aot afia wg 954214 dib 1 diD a 2409009 Ga sem roqya 14 gem uj 10500 aunq 14112 Q aqo uy 215 305 n 10313 321 Jd 002 100004 Gea 101405 Ud qa mq CUDA CIS J amod dub PWB d Aes LIN 908 7 38 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES n Board P 857 P 85
20. campaign item data by pressing the PLU key on the key sheet after entering the PLU number For the highlighted item program the discount mode by pressing the Discount Mode button until desired markdown mode NON DISC is obtained Press the DISC P field after entering the value 6 57 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 12 4 CAMPAIGN ITEM 2 2 DELETE CONFIRMATION POP UP SCREEN CAMPAIGN ITEM 2 2 KEY IN PLU NO WHOSE PRICE IS CHANGED BY TOUCHING DISOUNT MODE COLUMN CAN SELECT DESIRED MODE KEY IN VALUE AND TOUCH CELL CHANGED INIT P IFDFD P DISC M DISC P E klete confirmation SS Deleting Campaign Item Data Call up the item data to be deleted The item called up will be highlighted To delete the highlighted item data press the DELETE button on the screen A Delete pop up screen will then appear asking for confirmation To delete press the Exec button on the pop up screen OMNi 3000S ST Service Manual 6 58 Chapter 6 PROGRAM MODE 6 13 CASSETTE NUMBER CASSETTE NUMBER EDIT SCREEN CASSETTE XENTER THE CASSETTE NUMBER 1 TO 7 Programming the Cassette Number Press the CASSETTE No button on the screen to program after entering the cassette number to be used when printing There is no actual cassette media installed The cassette number indicates a group with
21. eru ama 1 SELECT_INTERFACE_EQUIPMENT EX 7 2 mus tt 2 SELECT INDEX NAME LEFT LIST L 3 OW cursor BY TOUCHING DOWN oR 4 esr maser 0 AD TOUCH SELECT KEY 5 STORE MASTER 1 3 SELECT EITHR OF BELOW FOR 18 i FILE DELETE FILE FORMAT L 9 CAPAIAN 0 SELECT INDEX NAME TREATED 10 KY 1 KEY THEN START juae me Master File Selection Select the master file for save load execution by moving the cursor up or down using either the DOWN or UP buttons on the screen The selected number will then be highlighted Press the SELECT button on the screen then the l mark will be displayed on the right sideof the file information display area The file information displaying the mark is the selected file for save load cancel the selection press the SELECT button again All file selection or cancellation is performed by pressing the ALL FILES button on the screen Initialize Execution Execution confirmation pop up screen will be displayed by pressing the EXECUTE button on the screen When the YES button is pressed the execution is performed When the NO button is pressed execution is not performed and the confirmation pop up screen will close 4 25 OMNi 3000S ST Service Manual Chapter 4 TEST MODE 4
22. 0 1 2 3 4 5 6 7 Press the ITEM CODE button on the screen Note Up to 8 digits can be entered 0 to 99999999 Program an expiry date after being packed Sales by Date Enter the number of days to expiration e g 3 days using the numeric keypad Term on the key sheet 3 Press the SALES BY DATE button on the screen Note Up to 3 digits can be entered 0 to 999 Sales Mode Select an appropriate sales mode by entering either 0 1 or 2 on the screen depending on the item classification 0 WEIGH MODE 1 NON WEIGH MODE 2 WEIGH FIXED PRICE MODE Press the SALES MODE button on the screen Note Whether or not the selection of this mode is possible depends on the country Date Print Select one of the flags by pressing either the REF NON P D E D or BOTH button on the screen REF Refer to program data NON Prohibit printing of packed and expiry date P D Print packed date E D Print expiry date BOTH Print both packed and expiry dates The selected flag will be highlighted Packed Quantity Enter the packed quantity e g 3 pcs for a non weigh item using the numeric keypad on the key sheet 3 Press the PACKED QUANTITY button on the screen Note Up to 3 digits can be entered 0 to 999 Shelf Life Enter a shelf life e g 7 days using the numeric keypad on the key sheet 7 Press the SHELF LIFE button on the screen Note Numeric entry 1 to 999 or
23. 12 5 OMNIi 3000S ST Service Manual Chapter 12 ERROR MESSAGES ErrorNo Sub errorNo ErrorUnit 1116 0030 Servo Amplifier 1 Servo amplifier parameter number 2 incorrectly Regeneration Error programmed 2 Regenerative resistor not properly connected 3 Due to frequent operations the maximum load capacity of the regenerative resistor is exceeded 4 Due to continuous regenerative operations the maximum load capacity of the regenerative resistor is exceeded 5 Regeneration power transistor is short circuited 6 Regenerative resistor defective 1116 0031 Excessive Speed of Servo 1 Programmed speed exceeds the allowable rotation speed 2 Over shoot due to the constant being too small during acceleration and deceleration 3 Over shoot due to a unstable servo system 4 Servo parameter number 1 incorrectly pro grammed 5 Electronic gear ratio too large 6 Detector connector disconnected 7 Sensor motor internal mechanism defective 8 Detector cable damaged or short circuited 1116 0032 Excessive Current in 1 Servo amplifier UVW output short circuited Servo Amplifier 2 Servo amplifier built in transistor damaged 3 Servo amplifier UVW output grounded 4 Noise in the servo amplifier built in excessive current detection circuit 1116 0033 Excessive Voltage of 1 Regenerative resistor incorrectly connected Servo Amplifier 2 Power transistor for power regeneration damaged 3 Servo amplifier rege
24. CANCEL button To return to the Unit Detail screen press the CANCEL button on the screen 01 OF Pre data symbol 81 8F Post data symbol Flipping pages on the item display If the data consists of several pages press either the FORMER or NEXT button on the screen in order to navigate through the pages OMNi 3000S ST Service Manual 5 38 Chapter 5 SETUP MODE n Data Order Selection Screen Press the desired item to specify the setting CANCEL button To return to the Unit Detail screen press the CANCEL button on the screen Flipping pages on the item display If the data consists of several pages press either the FORMER or NEXT button on the screen in order to navigate through the pages Specify the order of the date printed on labels Packed date Expiry date Sales limit date The default value is 99 referring to the order specified by the ROM switch 5 39 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE Month Print Selection Screen Press the desired item to specify the setting CANCEL button To return to the Unit Detail screen press the CANCEL button on the screen Flipping pages on the item display If the data consists of several pages press either the FORMER or NEXT button on the screen in order to navigate through the pages Specify the month print in the date printed on the label packed date expiry date sales limit date The meaning of each
25. Control console Wrapper Power supply Auto discharge conveyor Weighing capacity Wrapping capacity Accuracy Minimum graduation Thermal head Printing speed Printing size Font style Display method Preset keys Function keys Number of programs Wrapping speed Wrapping size Film size Film materia 1 3000 60 mm 7 4 dot mm 85 mm sec Auto 64 mm W x 85 mm H Manual 64 mm W x 120 mm H Reverse Bold Bold Reverse Underline Ruled line 9 4 inch analog touch panel 72 x 2 keys Up to approx 3000 when production total is not performed Max 30 packs min 190 x 100mm tray 130 to 410 mm W 5 1 to 16 1 inch 130 to 260 mm D 5 1 to 10 2 inch 20 to 150 mm 0 8 to 5 9 inch 350 to 610 mm 13 8 to 24 0 inch Poly orephine vinyl chloride 3 phase 208 220 240 VAC 60Hz Discharge conveyor Available Note 1 Wrapping conditions listed in the above specifications may differ depending on tray shape or weight 2 Specifications are subject to change without prior notice S Rotating applicator 30005 2 3 OMNi 3000S ST Service Manual Chapter 2 OMNi 3000ST OVERVIEW OF EACH UNIT Rear folder
26. IS STARTED IS STOPPED BY KEYING IN 9 AND TOUCH EXECUTE BUTTON 2 WRAPPING RIGHT IO FILM FEEDER WOTOR S MWPPINGLEFD ALIFTWTR BRAKE 5 FIM SQUEEZE po pu 6 DISCHARGE MOTOR 14 1 CHANGE MOTOR f INFEED MOTOR 15 FILM ROLLER CHANGE 8 FILM FEED RIGHT 16 FEEDER JOGGING INPUT Executing the check operation Enter an operation No 1 to 16 and press the EXECUTE button on the screen to perform the test operation corresponding with the entered number Moving the feeder Wrapping right Solenoid Wrapping left Clutch brake Lift operation Moving the labeling machine Switching between the larger and smaller lifts 6 Discharge pressure Switching between the right and left rollers Jogging the feeder 8 Film feeding right Dischage Conveyor 9 Film feeding left Stopping the operation Enter 0 and then press the EXECUTE button on the screen to stop the test operation Returning Press the RETURN button on the screen to return the wrapper unit original settings 4 15 OMNi 3000S ST Service Manual Chapter 4 TEST MODE 4 3 2 WRAPPER SETTING Press the WRAPPER SETTING button on the Peripherals Test screen to display the following screen c SEIL LING EM ADJUSTMENT FOR POSITIONING OF ORIGINAL UPPER AND LOWER LIFT PRESS KEY TO ADJUST EACH POSITION TURN OFF AND
27. Note Film over wrapping amount should be same for front side and rear side After completion of film position adjusting please make sure to fix the Metal plate and Film set position bracket at the edge of film paper roll lt MESE t E pron 5 I idi has A Jal Cutter quiae nu AJ Rolla Film __ RON Firma Filtnset position OMNi 3000S ST Service Manual 3 14 Chapter 3 INSTALLATION 3 9 3 BRAKE UNIT ADJUSTMENT Brake unit should work to stop film roll over run by inertia The brake will activate by energize solenoid when film feed is stopped and stop the rotation movement Solenoid 5mm Clearance A Brake belt n How to adjust Please move core of solenoid at upper direction by the hand When it moves to upper edge please adjust gap A as 5mm by M5 bolt it will adjust solenoid up and down 3 15 OMNi 3000S ST Service Manual Chapter 3 INSTALLATION 3 10 HEATER SWITCH _ Heater power switch Heater adjustment dial J power switch a Please make sure to turn on the Heater Power Switch approx 30 minutes before start wrapping Setting of Heater Adjustment D
28. SEFUE iH L K RF 000 EEES 5 s p UNIT PRICE COST PRICE O 0 FIXED PRICE 00 FIXED WEIGHT DATE PRINT NON P D E D BOTH wi OMNi 3000S ST Service Manual 6 2 Chapter 6 PROGRAM MODE PROGRAMMING FIELD Each field of an item can be programmed according to the following procedures Press the desired button on the PLU File screen and enter the required data into the fields Oreration Commodity 1 Press the NAME button on the screen to display the editor screen for commodity 999 char name entry Enter the commodity name using the PC keyboard To enter inserts successively press the INSERTS button on the edit screen to move the cursor to the next line Press the MENU button to return to the PLU File screen Enter the unit price e g 5 00 using the numeric keypad on the key sheet 5 0 0 Press the UNIT PRICE button on the screen Note Up to 6 digits can be entered 0 to 999999 Cost Price Enter the cost price e g 2 50 using the numeric keypad on the key sheet 2 5 0 Press the COST PRICE button on the screen Note Up to 6 digits can be entered 0 to 999999 Fixed Price Enter a fixed price e g 8 00 using the numeric keypad on the key sheet 8 0 0 Press the FIXED PRICE button on the screen Note Up to 7 digits can be entered 0 to 9999999 Fixed Weight Enter a fixed weight e g 160g u
29. button and field Press the UNIT No button on the screen to increment the unit number The BEFOR PRINT unit is used as a blank unit In other words to create add a new unit copy the desired unit number into the unit whose unit number is BEFOR PRINT using COPY button UNIT TYPE button and field Select the unit type See the Unit Type Selection Screen section PRINT ID button and field Select the print ID See the Print ID Selection Screen section X AXIS button and field Specify the print start X coordinate enter a decimal number in 0 1 mm unit for each unit Y AXIS button and field Specify the print start Y coordinate enter a decimal number in 0 1 mm unit for each unit OCR YES NO button and field Select whether OCR print is enabled disabled LINE COUNT button and field Not used LEFT MARGIN button and field Specify the left margin enter a decimal number in 0 1 mm unit BAR LENGTH button and field Specify the line length of the barcode enter a decimal number in 0 1 mm unit PRINT FLAG button and field Not used OMNi 3000S ST Service Manual 5 20 Chapter 5 SETUP MODE n Reserved Unit nume rums rum NO PuN ID xe rumes Fume rums 000000 m Reserved for new units 5 44 23 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE n Variable Character Stri
30. Saving Store Address Data For saving the store address data ensure that numeric data entry is possible in the INPUT field If not possible press the SHIFT button on the screen to enable numeric data entry Call up the Store Address screen and press the ADDRESS button on the screen The Store Address screen will then appear To save the data edit the text using the key sheet Press the MENU button on the screen and the Save pop up screen will appear asking for confirmation Press the Save button on the pop up screen 6 33 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 6 9 STORE ADDRESS DELETE CONFIRMATION POP UP SCREEN STORE ADDRESS E NI CD ED STORE ADDRESS 2 No 0002 STORE ADDRESS 2 LINE MET ZB nari mmm NOTE Can go to next plu edit by pressing SHIFT 4PLU key INPUT Deleting Store Address File Call up the store address file by entering the store address number using the numeric keypad on the key sheet and press either the ADDRESS NO button on the screen or the PLU key on the key sheet For deleting the address file press the DELETE button on the Store Address screen The Delete pop up screen will then appear asking for confirmation Press the Delete button on the pop up screen OMNi 3000S ST Service Manual 6 34 Chapter 6 PROGRAM MODE 6 6 10 STORE ADDRESS COPY CONFIRMATION POP UP SCREEN STORE ADDRESS No 1 959 1 SHIMOMAGAR RI
31. The PEEL data display field in the same line is highlighted If a number that doesn t exist is specified an error will occur causing the mis operation buzzer to sound Default value for all cassettes is 1 Linked to the number registered in program mode 14 cassette number registration The cassette numbers are fixed to 1 7 The print information group consists of the label format number peel sensor information label sensor information and store address and name print permission flag OMNIi 3000S ST Service Manual 5 2 Chapter 5 SETUP MODE Setting the peel sensor and label sensor information distance setting for print position compensation Enter the compensation data and press the PEEL data display field or the LABEL data display field in the row of desired cassette numbers The entered data is displayed in the peel sensor compensation data display field label sensor compensation data display field that is highlighted The highlighted item indicates that in which the sensor reads for test print The range of data which can be entered is between 0 999 The default value for all cassettes is O Selecting the store name address name print permission flag Press either the YES or NO option buttons in the STORE field of the desired cassette number to perform selection The selected item is then highlighted The default value for all cassettes is YES YES Prints the address and store name on
32. first press the Shift button on the screen to accept the numeric data entered in the INPUT field then enter the desired tray name using the numeric keypad and press the PLU key on the key sheet 6 53 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 11 7 TRAY NAME COPY CONFIRMATION POP UP SCREEN TRAY No 1 TEST TRAY 1 LINE tv 9 1 wan ier NOTE Can go to next plu edit by pressing SHIFTHHPLU key INPUT Copying Tray Data First ensure that numeric data entry is possible in the INPUT field If not possible press the SHIFT button on the screen to enable numeric data entry Call up the Tray Name screen for you want to copy to Enter the tray number to be copied in the INPUT field of the screen and press the PLU key on the key sheet The Copy pop up screen will then appear asking for confirmation Press the Copy button on the pop up screen The copied data will then be displayed in the text display area on the screen OMNi 3000S ST Service Manual 6 54 Chapter 6 PROGRAM MODE 6 12 CAMPAIGN ITEM 6 12 1 CAMPAIGN ITEM 1 2 EDIT SCREEN maximum number of 20 files can be programmed into the campaign master maximum number of 100 items can be programmed into each file CAMPAIGN ITEM 1 2 CALLING CAMPAIGN FILE NO KEY IN START AND END DATE TOUCH NEXT KEY THEN MOVE TO NEXT DETAIL SCREEN START DATE 18 FEB 1998 END DATE 0
33. lt lt lt S S S gt gt LO t d us LG NINI lt gt Heater Unit j H m OMNI 3000S ST Service Manual 7 55 Chapter 7 MAIN UNITS amp ERROR MESSAGES OMNi 3000S ST Fuse list and error codes Rear Fuse Panel Number Rating Protection for Error Number Error Name Symptom F11 F12 250V 4A Exit Heater None None No heat at package seal heater No lamp on temp control dial F13 F14 250V 2A Transformer Wrapper is dead Single beep from wrapper at power up Lamp on temp control dial is lit 250V 3A Power Supply 1101 0000 Wrapper is not connected No 24VDC from wrapper power supply No red status LEDs on sensors Cannot clear error message AC Servo Motor 1122 0101 Wrapper control board malfunction Emergency Stop button does not clear message Too many beeps error warning from wrapper at power up P 858A and 858 None 1153 0000 None Wrapper control board error Package does not infeed Can recall one PLU but not anoter No Roll Set Film Feed Return or printer move Left to Right 1112 0000 Wrapper action error lift change motor Package infeeds rear film belt moves printer moves then error message Can Roll Set and Film Feed both sides
34. print P DATE Print only packed date E DATE Print only expiry date BOTH Print both packed date and expiry date OMNi 3000S ST Service Manual 5 8 Chapter 5 SETUP MODE Expiry Period Reference Data Programming iL 2 3 4 The data will become effective when the REF of the DATE PRINT flags within the item master is selected Programmed by pressing the SHELF LIFE button or the PERIOD DATA selection area after the expiry date data is entered Programmable data range is from 1 to 999 1 today The default value of reference data is 1 today Packed Time Print Select Reference Data Programming 1 2 3 Data entry is only possible when DESIGNATE is selected Press the PACKED TIME button or the The data will become effective when the REFERENCE of the PACKED TIME flags within the item master is selected Programmed by pressing the desired button under the PACKED TIME selection area Selected item is then highlighted The default value of reference data is PROHIBIT PACKED TIME selection area after the packed date data is entered Each item indicates the following PROHIBIT Prohibit packed time print 0 INSTALLED System clock 0 DESIGNATE Programmed time 0 00 to 23 59 Expiry Time Print Select Reference Data Programming 1 2 3 Data entry is only possible when DESIGNATE or RELATIVE is selected Press the EXPIRY TIME The data will become effective when the REFERENCE of the EXPIRY TIME fl
35. 215 OF EACH POWER SUPPLY PEE En P 857 P 858A A L P 858A C d Electro magnetic contactor Transformer 3 phase AC 208 220 240 V P 852 Servo controller Power supply Supplementary Transformer to AC 100V protector P 901 Relay Thermal relay Fuse holder P 858A C 858 Machine operation enable Cycle S tart OMNi 3000S ST Service Manual 2 6 Chapter 2 OMNi 3000ST OVERVIEW FUNCTION OF EACH UNIT Infeed Conveyor Transports the tray to the lift heads Contains the scale and is driven by the stepping motor after the tray is weighed The motor drives a chain containing four claws which push the tray The chain stops when it passes the reference position sensor Scale Weighs a maximum capacity of up to 3016 0 01lb from 1516 up to 30 Lift Drive Lifts the tray vertically up to the wrapper unit The servo controller receives the activating signal and is started by the con troller The lift drive utilizes two different movements Up down for wrap ping and Up down for switching between large and small lift L
36. 6 4 2 SAVE CONFIRMATION POP UP 5 6 22 6 4 3 DELETE CONFIRMATION POP UP 6 23 6 4 4 COPY CONFIRMATION POP UP 6 24 DATE TIME REGISTRATION MERC TED 6 25 STORE NAME ADDRESS esses RE tutatus to ud b aparato Epl toe 6 26 6 6 1 STORE FILE EDIT SGBEELB n nete eet een ate aa te east etc ER RR DERE 6 26 6 6 2 STORE FILE DELETE CONFIRMATION POP UP SCREEN 6 27 6 6 3 6 28 6 6 4 STORE NAME SAVE CONFIRMATION POP UP SCREEN trt Rt 6 29 6 6 5 STORE NAME DELETE CONFIRMATION POP UP SCREEN 6 30 6 6 5 STORE NAME COPY CONFIRMATION POP UP SCREEN n ens 6 31 6 6 7 STIOREADDRESS EDIT SCREEN rtt 6 32 6 6 8 STORE ADDRESS SAVE CONFIRMATION POP UP SCREEN 4 4 6 33 6 6 9 STORE ADDRESS DELETE CONFIRMATION POP UP SCREEN 6 34 6 6 10 STORE ADDRESS COPY CONFIRMATION POP UP SCREEN 6 35 PRESEI 6 36 6 7 1 PRESET FILE EDIT 6 36 6 7 2 DELETE CONFIRMATION POP UP 5 eene 6 37 BARCODE LABEL o ER ER ER EH D roO Hr d EH Ede BE 6 38
37. BOX Box unit IMAGE Image unit POP logo and so on SPECIAL Special expansion unit commodity name Flipping pages on the item display If the data consists of several pages press either the FORMER or NEXT button on the screen in order to navigate through the pages 5 31 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE n Print ID Selection Screen lt lt Print D zu ESS 78 o e omm n 1 mmm Mur E Press the desired item to specify the setting CANCEL button To return to the Unit Detail screen press the CANCEL button on the screen Flipping pages on the item display If the data consists of several pages press either the FORMER or NEXT button on the screen in order to navigate through the pages OMNi 3000S ST Service Manual 5 32 Chapter 5 SETUP MODE n Character Type Selection Screen Press the desired item to specify the setting If FF is specified the registered character type has higher priority CANCEL button To return to the Unit Detail screen press the CANCEL button on the screen Flipping pages on the item display If the data consists of several pages press either the FORMER or NEXT button on the screen in order to navigate through the pages 5 33 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE n Ch
38. CHECK communication CHECK A D CHECK THERMAL HEAD PROGRAM No 8 3 1 ADJUSTMENT PROCEDURE Confirm the present setting OMNi 3000S ST Service Manual 8 6 Chapter 8 LOAD CELL UNIT 8 3 2 SPAN ADJUSTMENT FLOWCHART 14 0 converter initia converter Value value sing MZIn Z000 z 1 THC a weht measurmmasurement A 5awrng daa Press ihe AD bord swith 1 A D Converter Initial Value Press ZERO The A D converter initial value is displayed in the unit price column Confirm that the initial value is within 2000 1 count If it is within 2000 1 count perform span adjustment e If it is not within 2000 1 count press ZERO and confirm 2 Span Adjustment e Place weighing 3010 on the weigh platter The A D converter weight change is shown in the weight column Confirm that the span adjustment is within 30000 2 count If itis within 30000 2 save data If span adjustment is not within 30000 2 count press either the TARE or SPAN button to take a weight measurement Repeat procedure beginning with 1 A D converter initial value Note When SPAN is positioned at continue to press the 30000 button until the counter reaches 37500 Refer to A D check in Test Mode 3 Saving data Save data to E 2 ROM Remove weight from platter and remove platter Remove cap and press switch from top 8 7 1 30005 5 Service Manual Ch
39. EXPIRY DATE BUTTON Description Temporari ly changes date of packing or expiration When the TE key is used packed date and expiry date are chenged by ROM SWITCH Operation Aftor entering data 8 decimal places 4 places for or 6 decimal places 2 places for year press the DATE key or PACKED DATE EXPILY DATE button to change temporarity date date format is set by ROM SWITCH entering data is set to 0 date printing is suspended and the date display area blank 4Printing suspension is temporary and does not affect master Master is automatically updated when YES is selected SHELF LIFE in AUTO RENEW SET 11 5 OMNi 3000S ST Service Manual Chapter 11 HELP MESSAGE LOWER FRESET FUNCTION KEY UPPER LOWER BUTTON Description sised when preset key behind LOWER PRESET is used Operation When either the LOWER PRESET key or UPPER button are pressed the UPPER button changes into the LOWER button and allows the rear preset key to be used at the same timc After pressing preset key the button will automatically return to toggle between UPPER LOWER When once changed to LOWER the preset has to be pressed and will not changed to UPPER MODECFUNCTION KEY MENU BUTTON Description Used to change modes Operation Press either the MODE key in the weighing display the MENU button to change to MAIN MENU entering the ipid in the MAIN MENU pres
40. Electro magnetic contactor Transformer 3 phase 208 220 240 The rmal relay z f Fuse holder ML P 858A C Bs 857 Machine operation enable Cycle Start OMNi 3000S ST Service Manual 1 6 Chapter 1 OMNi 3000S OVERVIEW 6 FUNCTION OF EACH UNIT Infeed Conveyor Transports the tray to the lift heads Contains the scale and is driven by the stepping motor after the tray is weighed The motor drives a chain containing four claws which push the tray The chain stops when it passes the reference position sensor Scale Weighs a maximum capacity of up to 3016 0 01lb from 15lb up to 301 Lift Drive Lifts the tray vertically up to the wrapper unit The servo controller receives the activating signal and is started by the con troller The lift drive utilizes two different movements Up down for wrap ping and Up down for switching between large and small lift Lift Heads Transports trays and tilt to facilitate the wrapping action There are 10 heads out of which three sliding heads are used depending on the tray size Lift Switch Moves the lever to the appropriate size using a servo motor Switches the lift heads from large to small and small to large Rear Wrapping Plates Wraps the film underneath the rear of the tray The motor starts with the wrapping start timing The wrapping plate moves forwa
41. F UBL 60V FRIBR Film separation solenoid 4 Film separation solenoid LJ Left side Right side OMNi 3000S ST Service Manual 7 32 Chapter 7 MAIN UNITS amp ERROR MESSAGES n Film Feeder Error Messages Error No Message Symptom Check No 1119 0002 Left side Press emergency stop button No 1119 0001 Right side Film detection sensor No 1119 0002 Left side Press emergency stop button sensor No 1119 0002 Left side Press emergency stop button Roll clutch No 1119 0002 Left side Press emergency stop button No 1119 0002 Left side Press emergency stop button solenoid No 1119 0002 Left side Press emergency stop button No 1119 0002 Left side Press emergency stop button No 1119 0001 Right side No wrapping film Film not fed Belt DT5 Nora Crem amereny sop tiny 00 Error No Message Symptom Check No 1127 0001 Right side Film over Film is not over Debris sensor sensitivity No 1127 0002 Left side Press emergency stop button No 1127 0001 Right side Film over Excessive over and 2 Cutter home position photo No 1127 0002 Left side inch film piece at cutter sensor 1127 0001 Right side Film over Excessive over Cutter clutch brake No 1127 0002 Left side No 1127 0001 Right side Film over Excessive over Feeder motor brake No 1127 0002 Left side No 1127 0001 Right side Film over Excessive over Feeder count phot
42. FILUM TENSION CONTROL DIAL rosca A gU RUM REG 7 46 LIFT M 7 48 SAFE TY SWITCH ii saa Shanka i Causa 7 50 HPT DRIVE pc 7 52 Nlis m 7 54 5 ft T 7 55 7 58 NON MESSAGE ERROR CONDITIONS 7 60 V OMNIi 3000S ST Service Manual Chapter 8 LOAD CELL UNIT 8 1 LOCATION OF MAIN PARTS spun quada 8 2 8 2 8 3 83 SPANADJUSTMENT 8 6 8 3 1 ADJUSTMENT PROCEDURE otis iaa aE EA 8 6 8 3 2 lt SPAN ADJUSTMENT FLOWCHART 8 7 Chapter9 WRAPPING KNOWLEDGE 91 WRAPPING PROGRAMMING ite eru Ce aurea nk teda tern Come 9 2 Chapter 10 WIRING DIAGRAMS 2 2 10 1 Chapter 11 HELP MESSAGE 111 HELP SCREENS ec qaya asawa 11 2 Chapter 12 ERROR MESSAGES 12 1 ERROR MESSAGES BY NUMBER uu astaun opt nra eru 12 2 OMNI 3000S ST Service Manual vi Chapter 1 30005 OVERVIEW 1 1 OMNi 3000S ST Service
43. Ju CURSOR BY TOTE DOW 6 PEsrKYMSER 1 KEY TEN SELECTED pese i w 9 Kapu MASTER KEY MASTER SETUP FILE ARE PRODUCED ATA IN OTHER MASTERS ARE CLEARED _ 10 cr KEY 1 0 50 100 File Information Display Area FILE NAME Master file name to be initialized is displayed COUNT The number of existing master files is displayed Memory Available Information Display AVAILABLE MEMORY The remaining memory capacity is displayed AVAILABLE PLU FILE Approximate number of remaining PLU files is displayed Initialized File Selection Select the file to be initialized by moving the cursor up or down using either the DOWN or UP buttons on the screen The selected number will then be highlighted Press the SELECT button on the screen then the I mark will be displayed on the right side of the file information display area The file information displaying the mark is the selected file for initialization To cancel the selection press the SELECT button again All file selection or cancellation is performed by pressing the ALL FILES button on the screen When the item master is selected unit price batch master can always be selected at the same time Execution of Initialization Initialize execution confirmation pop up screen will be displayed by pressing the EXECUTE button on the screen Initialization is performed by pressing the YES butto
44. Lift lower limit sensor error Lift upper limit height incorrectly programmed Lift lower limit height incorrectly programmed Lift original position height incorrectly programmed Harness damaged or short circuited between P 587 and servo amplifier Servo amplifier error P 587 error 1137 0003 Foreign objects caught Foreign objects caught in the machine between the lower part of 2 Item sensor sensitivity incorrectly adjusted the lift and upper part of Item sensor error the tray stopper item P 858 No A error sensor path is inter rupted when the lift starts to descend 1147 0001 Infeed Unit Hand was inserted into the infeed unit during Hand insertion error operation Hand insertion sensor 1147 0002 Infeed Unit Hand was inserted into the infeed unit during Hand insertion error operation 2 Hand insertion sensor 1151 0000 Enable switch error Enable switch 12 15 OMNi 3000S ST Service Manual
45. Manua Chapter 1 OMNi 3000S OVERVIEW 1 1 APPEARANCE p Label printer Label outlet Keysheet _ _ Side cover Side cover __Heat sealer Side door Weighing mechanism Film loading door Level adjustment foot Caster Front cover button Film tension Powerlamp u adjustment dial Cycle start butt i _ Healer power switch Main power switch OMNi 3000S ST Service Manual 1 2 Chapter 1 OMNi 3000S OVERVIEW 2 BASIC SPECIFICATIONS Weighing capacity Wrapping capacity 1516 1 3000 Minimum graduation 0 01 Ib Single range Printer Thermal head 60mm 7 4 dot mm Printing speed 85mm sec Printing size Auto 64mm W x 85mm H Manual 64mm W x 120mm H Font style Reverse Bold Bold Reverse Underline Ruled Line Control Console Display method 9 4 inch analog touch panel Preset keys 72 x 2 keys Function keys Number of programs Up to approx 3000 when production total is not performed Wrapper Wrapping speed Max 30 packs min 190 x 100mm tray Wrapping size 130 to 410mm W 5 1 to 16 1 inch 130 to 260mm D 5 1 to 10 2 inch 20 to 150mm H 0 8 5 9 inch Film size Film material Power supply 22 3 208 220 240 60 2 Note 1 Wrapping conditions listed in the above specifications may differ depending on tray shape or weight 2 Specifications are subject to
46. PITCH STRUCT FLAG 25 NAME 22020 UNIT CHAR SIZE ROTATION PRINT FLAG 7O SPECIAL T Oo PRINT ID CHAR ATIR X AXIS DEV AREA FILLER12 X AXIS SPECIAL PRINT Y AXIS DEV AREA FILLERI3 22285 0113 Y AXIS CHAR PITCH PRINT POS S O IRI 11111 n SPECIAL PRINT button and field Specify the special expansion flag in the commodity name field The system controls the permission to combine components POP register code commodity name message etc by bit 1st bit Com modity name 3rd bit Message 7th bit Register code 8th bit POP Example 85 POP commodity name message 01 Commodity name only 05 Commodity name message STRUCT FLAG button and field Specify the combining flag for the commodity name field 5 27 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE n Number Unit UNIT EDITOR UNIT No 07 UNIT PRICE DECIMAL POS button flag Specify the position of the decimal point Note that for the following data the soft switch ROM switch is referred to 99 The position of the decimal point of the unit price data 98 The position of the decimal point of the weight data 97 The position of the decimal point of the price data fixed price sales price discount and so on A D E F buttons Used to enter hexadecimal data OMNi 3000S ST Service Manual 5 28 Chapter 5 SETUP MODE n Rotation Process ROTATI
47. Press the Delete button on the pop up screen In order to go to the next edit screen first press the Shift button on the screen to accept the numeric data entered in the INPUT field then enter the desired department number using the numeric keypad and press the PLU key on the key sheet 6 41 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 9 4 COPY CONFIRMATION POP UP SCREEN DEPARTMENT NAME EE DELETE DEPT 1 LINE ove come NOTE Can go to next plu edit by pressing SHIFT 4PLU key INPUT Copying Department Name Data First ensure that numeric data entry is possible in the INPUT field If not possible press the SHIFT button on the screen to enable numeric data entry Call up the Department Name screen for the department to be copied to Enter the department number in the INPUT field and press the PLU key on the key sheet The Copy pop up screen will then appear asking for confirmation Press the Copy button on the pop up screen The copied department data will then be displayed in the text display area on the screen OMNi 3000S ST Service Manual 6 42 Chapter 6 PROGRAM MODE 6 10 GROUP NAME 6 10 1 GROUP NAME EDIT SCREEN This section explains how to edit the group name using edit screens Only 1 character size 14X07 is available from a maximum of 14 characters GROUP NAME ESO DELETE GROUP N
48. REF can be accepted 1 30005 5 Service Manual 6 4 Chapter 6 PROGRAM MODE 6 1 2 PLU FILE SCREEN 2 3 RORI3 PLU13_ h OPER PRICE REFERENCE 6 5 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 1 3 PLU FILE SCREEN 2 3 x Hm POP Message Enter a POP message number e g message number 3 using the numeric 0 to 6 keypad on the key sheet 3 Press the POP MESSAGE button on the screen Note Message will not be printed when zero is programmed Extra Message Enter a extra message number e g message number 36 using the numeric 0 to 99 keypad on the key sheet 3 6 Press the EXTRA MESSAGE button on the screen Note Message will not be printed when zero is programmed Packed Time Select one of the flags by pressing the appropriate button on the screen REFERENCE Refer to program data PROHIBIT Prohibit printing of packed time INSTALLED Print system clock DESIGNATE Print time programmed by the user 0 00 to 23 59 Note The selected flag will be highlighted Enter the packed time e g 18 15 using the numeric keypad on the key sheet 1 8 1 5 Note This packed time programming is only possible when the DESIGNATE flag is selected Press the PACKED TIME button on the screen Expiry Time Select one of the flags by pressing the appropriate button on the screen REFERENCE Refer
49. RESTART THE MACHINE THE DATA BECOMES EFFECTIVE TOUCH THE CLEAR KEY TO DELETE WRAPPING FREQUENCY Please do not turn OFF the power while WRAPPER SETTING display When you turn OFF the power press MENU button and return to TEST MENU display and turn OFF the power Adjust the lift position original upper and lower positions by pressing either the or buttons on the screen The positioning data will take effect only after the power has been switched off and the machine restarted Press the CLEAR button on the screen to delete the wrapping frequency data e Checking clearing the number of wrapping operations Press the CLEAR button in the WRAPPING FREQUENCY field on the screen to clear the number of wrapping operations The number of wrapping operations after clearing is displayed in the WRAPPING FREQUENCY field on the screen e Adjusting the upper end position of the lift Enter the numeric data and press the LIFT POSITION UPPER button on the screen or press either the or button on the screen to adjust the upper end position of the lift e Adjusting the original position of the lift Enter data and press the LIFT POSITION ORG button on the screen or the or buttons on the screen to adjust the origin of the lift e Adjusting the lower end position of the lift Enter data and press the LIFT POSITION LOWER button or the or buttons on the screen to adjust the lower end position of th
50. ST Service Manual 11 22 Chapter 1 2 ERROR MESSAGES 12 1 30005 5 Service Manua Chapter 12 ERROR MESSAGES ERROR MESSAGES BY NUMBER Error message screens contain the following information error number cause of error and possible solutions Following is a list of possible error messages that may occur during normal operation 11 0000 MET NM Motor 1104 0000 Front Rear Wrapping Motor 1104 0001 Front Rear Wrapping Sensor 0000 Left Right Side Wrapping Motor 1105 1106 0000 Ejection Pusher Motor 1106 0001 Ejection Pusher Sensor 1106 0002 Applicator pushed by the Ejection Pusher Foreign object caught in the motor Harness is damaged or short circuited between P 857 and servo amplifier Harness is damaged between P 857 and the electromagnetic contactor Servo amplifier error Feeder move middle position sensor error e g lift crashes into the feeder rear P 857 error P 858 No A error Foreign object caught in the motor No existence on the original position sensor when wrapping starts Front rear wrapping motor error Front rear wrapping original position sensor error Front rear wrapping front limit sensor error P 858 No A error Front rear wrapping original position sensor error Front rear wrapping front limit sensor error P 858 No A error Foreign object caught in the motor No existence on the left right w
51. Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 19 SOLENOID Film separation solenokis Loft right clamps 38W FL BL 5 FR BR damp solenoids Center clamp solenoids E P B858B 60W FR BR GOVVFL BL Film separation solenoids Film separation solenoids OMNi 3000S ST Service Manual 7 44 Chapter 7 MAIN UNITS amp ERROR MESSAGES SOLENOID ERROR MESSAGES NO MESSAGE No 1129 0000 Solenoid action error 1129 0000 Solenoid action error Wrapping condition Center clamp solenoid The back of the film is not folded in Wrapping condition Left Right clamp solenoid Both ends of the film are not properly tensioned No 1129 0000 Solenoid action error Film does not feed Film separation solenoid 7 45 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 20 FILM TENSION CONTROL DIAL STRETC 4 OMNi 3000S ST Service Manual 7 46 Chapter 7 MAIN UNITS amp ERROR MESSAGES FILM TENSION CONTROL DIAL ERROR MESSAGES Message Symptom _ 1132 0000 The switch setting is Beep sound does not emit Film stretch control dial between graduation when turning the dial 7 47 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 21 LIFT Servo controller Electro magnetic Lower limit magnetic 9 con
52. Service Manual 4 26 Chapter 4 TEST MODE Fixed Price Quantity Addition 1 Quantity calculation is selected when an addition or subtraction to from the total is performed 2 PACKED Number of packs is calculated regardless of quantities included CONTAIND Calculation is made based on the formula quantity number of packs 3 Press either button to select the desired function Selected button will be highlighted 4 The default value is PACKED Addition to Total applicable only for satellite machines 1 Select whether or not to allow satellite machines to perform additions to totals during on line use 2 MASTER Addition is performed only for the master machine OWN MASTER Addition is performed both for the master and satellite machines 3 Press either button to select the desired function Selected button will be highlighted 4 The default value is MASTER PLU Save in Satellite Machines not yet applicable 1 Select whether or not to save PLU master in own machine that is called up by the satellite machine during master satellite use 2 Press the button to select the desired function Selected button will be highlighted 4 The default value is NO SAVE Message Save in Satellite Machines not yet applicable 1 Select whether or not to save message master in own machine that is called up by the satellite machine during master satellite use 2 Press the button to select the desired function Selected button will be highlighte
53. a number and then press the COPY button on the screen to overwrite the format currently loaded by the format data for the entered number DETAIL button Press the DETAIL button on the screen to display the detail edit screen for each unit DELETE button Press the DELETE button on the screen The deletion confirmation dialog box appears to confirm the deletion of the loaded format data see the figure below LABEL FORMAT EDIT Delete confirmation Is it okay to Delete PRINT DETAIL OMNi 3000S ST Service Manual 5 18 Chapter 5 SETUP MODE 5 10 2 LABEL FORMAT HEADER EDIT LABEL FORMAT HEADER UNIT TOTAL FILLERO1 FILLER11 9 7 s FORMAT No button and field If there is a format linked to the normal label specify the format number X AXIS DEV AREA button and field Specify the landscape length of the label in 0 1 mm unit Y AXIS DEV AREA button and field Specify the portrait length of the label in 0 1 mm unit excluding gap between labels UNIT TOTAL button and field Specify the number of all units used ROTATION button and field See Rotation Process section FEED LENGTH button and field Not supported LEFT MARGIN button and field Not supported 5 19 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE 5 10 3 FORMAT EDIT FOR EACH UNIT n Barcode Unit UNIT EDITOR UNIT No
54. alphabet D 3 The default value is 0 M D Y Price Calculation 1 The least significant digit is rounded for the price data after calculation is made 2 Data range is from 0 to 4 0 no processing 1 drop 2 round up 3 round down 4 05 round 3 The default value is 0 no processing Date Key Process Packed Date Expiry Date Temporary Change Switch 1 The flag which is to be temporarily changed packed date or expiry date when the DATE KEY is pressed 2 Data range is from 0 to 1 0 packed date 1 expiry date 3 The default value is 0 packed date OMNIi 3000S ST Service Manual 4 28 Chapter 4 TEST MODE 4 5 2 ROM SWITCH SETTING 2 2 1 d TEST LABEL HON PRINT __ o H RKDDHN STRIKE LINE DOUBLE LN TARGET REACHED TARGET REACHED LABELING POSITION HO MESSAGE LOWER RESET KEY ONE POINT GUIDANCE USE DISPLAY E DATE CALCULATION DISCOUNT HEIGHT FROM H DAY CHECK PLU NHO0 CONLINE MODE DIGIT i INPUT Delay Timer After Sending 1 Character in Data Sending Receiving IF PC Mode 1 X10msec timer 2 Data range is from 0 to 99 3 Default value is 20msec Delay Timer Waiting for Sending After Receiving in Data Sending Receiving IF PC Mode 1 X10msec timer 2 Data range is from 0 to 99 3 Default value is 500msec Message Display When the Instructed Number is Complete 1 Switch between displ
55. as mark down price Mark down price data can be set to 5 decimal places entering data is set to 0 mark down price will be canceled When there is no mark down price press the DISCOUNT button after entering data will have the same function as the DISCOUNT key however when special settings mark down price special unit price are already set the campaign information flag will change only the supporting campaign data Master is automatical ly updated when YES is selected for MARKDOWN PRICE in RENEW SET 11 11 OMNi 3000S ST Service Manual Chapter 11 HELP MESSAGE PRESET FUNCTION KEY DISCOUNT BUTTON Description to subtract the entered amount 5 digits form the selling price Operation fter is called up enter the amount to be subtracted and press the key The entered data will be set as amount discount data Discount data can be set to 5 digits When entered data is set to 0 DISCOUNT data is canceled data are already setting the DISCOUNT button operates similar to the key Master is automatically updated when YES is selected for MARKDOWN PRICE in RENEW SET X PRESET FUNCTION KEY DISCOUNT BUTTON to subtract the entered percentage form the selling price Operation After PLU is called up enter the X data and press the X key to set the entered data as percentage discount Parcentage discoun
56. change without prior notice 5 Rotating applicator 30005 1 3 OMNi 3000S ST Service Manual Chapter 1 OMNi 3000S OVERVIEW 1 3 NAME OF EACH UNIT Rear folder Wrapper Left right folder Pusher ouch panel Fi mfeeder Lift head Lift swith _ Labeling machine movement Printer cover _ Printer Applicator Touch panel _ _ Set roller Feeding roller OMNi 3000S ST Service Manual 1 4 Chapter 1 OMNi 3000S OVERVIEW TA NAME OF EACH MOTOR Labeling machine move motor Left right side wrapping molor M Rear side Wrapping motor _ Pusher motor DC Feeder move motor Infeed conveyor uf Stepping motor i xi E Feeder motor lz Lift drive Servo motor i im Lift switch motor _ Label adsorber Fan Labeling angle Stepping motor di __ Label feeder Stepping motor Labeling machine solenoid E _ Arm drive Servo motor Film grab Film grab Up down _ Upidown Roller clutch brake Roller clutch brake Cutout solenoid Cutout solenoid Side clamp solenoid Center clamp solenoid Cutter clutch brake N Cutter clutch brake Film brake solenoid L Film brake solenoid R 1 5 OMNi 3000S ST Service Manual Chapter 1 OMNi 3000S OVERVIEW 1 5 OF EACH POWER SUPPLY D li IN P B58A A P 858A C
57. entry is possible in the INPUT field If not possible press the SHIFT button on the screen to enable numeric data entry Call up the Extra Message screen the data will be copied to After pressing the SHIFT button on the screen enter the Message No of the data to be copied then the Copy pop up screen will appear asking for confirmation To copy the data press the Copy button on the pop up screen The extra message will then be displayed in the text display area of the receiving message OMNi 3000S ST Service Manual 6 24 Chapter 6 PROGRAM MODE 6 5 DATE TIME REGISTRATION DATE TIME REGISTRATION EDIT SCREEN DATE TIME REGISTRATION THE DATE AND TIME DATE 8 DIGITS ACCORDING TO THE DISPLAYED ORDER DATECDD MM YYYY Wed 18 FEB 1998 TIME HR MIN SEC 18 10 48 Registering the present date The entry order must be the same as the display order 8 digits Enter the 8 digit data and then press the DATE MM DD YYYY button on the screen or the date display field to set the data Registering the present time In the order of hour hh minute mm and second ss enter the 6 digit data and then press the TIME HR MIN SEC button on the screen or the time display field to set the data 6 25 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 6 STORE NAME ADDRESS 6 6 1 STORE FILE EDIT SCREEN This section explains how to edit the store name address data using the e
58. function key assigned Location of the preset function keys The top four buttons are used for PF1 to PF4 of the AC 3000 series membrane key the bottom 16 buttons are used for the two rightmost columns of the preset key field preset function key field in OMNi 3000 The upper left buttons show the initial setting of the preset function keys 5 15 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE 5 9 PASSWORD SETTING Press the PASSWORD button on the Setup Menu screen to display the following screen PASSHORD SETTING IN 4 DIGITS OF PASSWORD KEYING IN 4 DIGITS TOUCH BUTTON OF EACH MODE TO BE SET CANCEL PASSWORD BY KEYING IN 0000 sacri wor 90 INPUT Setting the password 1 2 3 4 5 Always use 4 digits as a password 0 also occupies 1 digit Enter a 4 digit number and then press the desired mode button or number display field to set the password Specify 0000 to clear a password Setting the same password for several modes is prohibited A fixed password is provided in setup mode to allow access even if the operator forgets the setup mode password OMNi 3000S ST Service Manual 5 16 Chapter 5 SETUP MODE 5 10 LABEL FORMAT EDIT 5 10 1 FORMAT CHANGE Press the LABEL FORMAT EDIT button on the Setup Menu screen to display the following screen LABEL FORMAT EDIT FORMAT but
59. is entered Left Right Tension Adjustment Max 2 digits Adjust the tension by pressing the HIGH LOW button under the STRETCH BOTH selection area or press STRETCH BOTH after the data is entered Front Tension Adjustment Max 2 digits Adjust the tension by pressing the HIGH LOW button under the STRETCH FRONT selection area or press STRETCH FRONT after the data is entered Film Cut Length Adjustment Max 2 digits Adjust the film length by pressing the button under the FILM LENGTH selection area or press FILM LENGTH after the data is entered Tray Weight Programming Max 2 digits Enter the weight data then press the TRAY WEIGHT button on the screen It is added to the tare data when the tray master is called up in normal mode Film Weight Programming Max 2 digits Enter the weight data then press the FILM WEIGHT button on the screen It is added to the tare data when the tray master is called up in normal mode with wrapping function Film Roll Selection 1 Right 3 Left Enter the data then press the FILM SELECT button on the screen Tray Master Delete The delete confirmation pop up screen will be displayed when the DELETE button on the screen is pressed Zero Adjustment Zero adjustment is performed by pressing either the ZERO button on the screen or the ZERO key on the keysheet in weigh mode WEIGH button is highlighted ZERO will be displayed Wrapper Return Operation Wrapper return operation
60. the safe servicing of this machine e Servicing is to be done by qualified service personnel only These service instructions are for use by qualified service personnel who fully understand the potenti hazards involved To avoid any possible danger do not perform any service procedures unless qualified to do so e Perform only the specified service procedures To ensure personal safety do not perform any service procedures that are not specifically mentioned in this manual e Properly ground machinery As Class 1 electrical device this machine requires protective grounding for safe operation To avoid any potential electrical shock securely attach the protective ground wire to the main grounding provision e Avoid servicing while power is being supplied Power supply to the machine is disconnected only when the electrical plug is removed from the electrical outlet For protection against electrical shock remove plug before performing any servicing to the machine Machine servicing while power is being supplied and covers or enclosures are opened or removed should be avoided as much as possible When servicing cannot be performed by any other means service personnel should take precautions against the danger of electrical shock or other potential hazard involved e Take precaution against residual electrical charge hazard Capacitors inside the machine may still hold an electrical charge even after power is disconnected e Use same type fuses
61. the where the sensor detects the end of the film Film Feeder Feeds and grips the film during wrapping Feeds the film using the count photo sensor according to the programmed tray length It also grips the film with the side and center clamps to stretch the film during wrapping Set Roller Sets the film into the film feeder To set the film lift the set roller place the film onto the set roller with both hands so that it sticks to the feeder belt and close the set roller Film Grip Holds the film already set onto the feed belt when in standby Film Up down Raises the end of the film off the feed belt after it has been gripped Cut off belt Cuts the film along the perforated line Cuts off the film from the feeder belt and keeps it away from the belt during film centering 2 7 OMNi 3000S ST Service Manual Chapter 2 OMNi 3000ST OVERVIEW Feeder Roller Joined via a clutch to the feeder drive this roller sends the film to the feeder belt It s stopped by a brake Cutter The cutter makes a perforation in the film for the appropriate size It is stopped by the brake Film Holder Sets the appropriate film In the 2 roll model film can be set on the left and right hand sides For the 1 roll model film can be set on the right Heater Seals the film underneath the tray after it is wrapped The heater is used at approximately 120 C Special caution needs t
62. to heed these warnings and precautions may result in bodily injury or damage to the machine Indicates information that if not heeded is likely to result in loss of life or A DANG serious injury Indicates information that if not heeded could possibly result in loss of life or A WARMIN serious injury Indicates information that if not heeded could result in relatively serious or minor injury damage to the machine or faulty operation 1 9 OMNi 3000S ST Service Manual Chapter 1 OMNi 3000S OVERVIEW 1 7 2 STICKER DEFINITIONS Warning stickers are affixed to the machine to warn operators of possible dangers A CAUTION E eren HOT SURFACE Keep hands away DISSONNECT POWER BEFORE SERVICING INSIDE NO OPERATOR SERVICE AREA INSIDE This sticker indicates that the main power should This sticker indicates that hands should be kept be disconnected when performing any type of in away from hot surfaces ternal maintenance or service on the machine A WARNING The lift comes down even an emergency switch is pressed Please pull out the conveyor for the cleaning HOT SURFACE Keep hands away This sticker indicates that the emergency stop but This sticker indicates that there is a danger hands ton should always be pressed before servicing the get caught when the lift comes down even machine internally after the emergency switch has been pressed CAUTION Keep hands 101b MAXIM
63. to program data PROHIBIT Prohibit printing of expiry time DESIGNATE Print expiry time programmed by the user 0 00 to 23 59 RELATIVE Print relative time from packed time 0 to 9999 min Enter the expiry time e g 16 30 using the numeric keypad on the key sheet 1 6 3 0 Note This expiry time programming is only possible when the DESIGNATE flag is selected Press the EXPIRY TIME button on the screen Barcode Select one of the barcode type flags by pressing the desired button on the screen REF Refer to program data NON 13 13 digit Non PLU NONG 8 digit Non PLU PLU13 13 digit PLU PLUS 8 digit PLU POS Flag Enter the POS flag e g 11 using the numeric keypad on the key sheet 1 1 max 2 digits Press the POS FLAG button on the screen Note When the flag is selected data entry can not be performed Enter the POS code e g 555 using the numeric keypad on the key sheet POS Code 5 5 5 max 10 digits Press the POS CODE button on the screen Note Except in the case of 0 entry this code becomes code data for barcode OCR data OMNi 3000S ST Service Manual 6 6 Upper Limit Lower Limit Chapter 6 PROGRAM MODE Hem Operation _____ Open Price Program whether or not to allow a temporary price change by selecting one of the following flags shown below REFERENCE Refer to program data default setting PROHIBIT Prohibit temporary price change
64. 0002 STORE NAME 2 LINE DATA ENTRY 023 go to next plu edit by pressing SHIFTHHPLU key INU as Saving Store Name Data For saving the store name data ensure that numeric data entry is possible in the INPUT field If not possible press the SHIFT button on the screen to enable numeric data entry Call up the Store File screen and press the STORE NAME button on the screen The Store Name screen will then appear To save the data edit the text using the key sheet Press the MENU button on the screen and the Save pop up screen will appear asking for confirmation Press the Save button on the pop up screen 6 29 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 6 5 STORE NAME DELETE CONFIRMATION POP UP SCREEN STORE mn STORE 2 Delete No 0002 STORE NAME 2 LINE CE mur NOTE Can go to next plu edit by pressing SHIFT 4PLU key INU a Deleting Store Name Data Press the Delete button on the screen and the Delete pop up screen will appear asking for confirmation Press the Delete button on the pop up screen In order to go to the next store file first press the Shift button on the screen to accept the numeric data entered in the INPUT field then enter the desired store number using the numeric keypad and press the PLU key on the key sheet OMNi 3000S ST Service Manual 6 30 Chapte
65. 00S ST Service Manual 7 35 Chapter 7 MAIN UNITS amp ERROR MESSAGES n P 858A ale pue re 51968111 19261100 4 CIN 289 517 68 12145 012 ano 104 49 ins 012 U 1 1308 013 2100 fins 09 10g 50d 101 up aj 10409105195 10480102 Aj IBI E 105135 1 vE 001 9004 05145 6010 Sod 4810 dari Xu e dag oL dues paa 105195 3210 derm ay WE wa 20 105185 04010 101504 191510 36121290 apaa exelq 20 105195 010 18 std 3612129 T 20 ign ap EM qad deu anb 20 qoupsq Aa ewa 5 42 10094 3 2 21168 4 190 ged IB ay pog der CLIN OD 1172658 4 7 36 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES n P 858B suan2euuoa jayeJed ale pue pr 19102194101 ap 511811 Uis wy 107010 tian If addi 105195 1008 ID 011910 105195 ipa Ili 8542316 dub E Vado idu dub uj Ws 4161 1999 014 E 100 tapas
66. 1 TEST ITEM DATA 000001 LINE DATA ENTRY 999 EE s no NOTE Can check descriptions by pressing PRINT key to issue a label NOTE Can go to next plu edit by pressing SHIFT HPLU key 1 Executing copy Press the Copy button on the pop up screen to execute the copy process After copying the copy source character string is displayed in the character string display field However at this point the data is not stored in the master When the save process is executed the data is then stored in the master Canceling copy Press the Cancel button on the pop up screen to cancel copy process and close the dialog box OMNi 3000S ST Service Manual 6 16 Chapter 6 PROGRAM MODE 6 2 5 EDITOR SPECIFICATION 1 Character sizes 14X07 20X10 30X15 40X20 60X30 80X40 120X60 Note that different size characters cannot exist in the same line Valid character size All of the 7 types shown above are available for the commodity name and message The store name can be displayed only in 14X07 and 20X10 Others are displayed only in 14X07 Character styles bold underline highlighted italic ASCII character entry using the membrane key or 101 personal computer keyboard Maximum number of registerable characters including control codes Commodity name 999 characters Extra message 999 characters Store name 35 characters Address 46 characters Department name 14 characters Class na
67. 1117 1107 7 5 Discharge 7 12 7 6 Film Feeder Movement 1 7 7 Film Feeder Drive gt o X NENNT 218 1129 7 22 Safety Switches 7 50 eee eee oe E OMNi 3000S ST Service Manual 7 2 Chapter 7 MAIN UNITS 8 ERROR MESSAGES 7 1 CONTROL CONSOLE Touch panel Control console Console cover Scale J7 Scale communication Full keyboard Printer J8 I2NED Parallel ON LINE 1J9 2 5232 J10 I2NET Back light Peripheral J11 12 equipment Buzzer 421 12 652320 Wrapper 42 General purpose port Contrast output Power supply Transformer 2 input 100VAC Power supply LDC 30F 1 Key Board E Membrane Buzzer board Touch panel 7 3 OMNi 3000S ST Service Manual Power Lamp Chapter 7 MAIN UNITS amp ERROR MESSAGES CONTROL CONSOLE ERROR MESSAGE EmorNo Message F Cause Solution No 0201 0001 Memory not initial set Memory not initial Initalize memory P 850 No 0201 0002 Memory not initial set Memory not initial Initalize memory P 851 Item master is not registered Confirm PLU number and call up item Press the CLR key to cancel the error condition No 0203 0000 Store master is not registered Press the CLR key to cancel the error condition Press the
68. 2 7 3 STICKER PLACEMENT HOT SURFA CKesgo hands away MAXIMUM LOAD Theliftcones chun wanan switch js presel Please pull out the conveyor for thedening 2 11 OMNi 3000S ST Service Manual Chapter 3 INSTALLATION 3 1 OMNi 3000S ST Service Manua Chapter 3 INSTALLATION INSTALLATION PRECAUTIONS 3 1 1 NECESSARY TOOLS OMNi 3000ST Service Manual this manual e Phillips head screwdriver e Adjustable wrench more than 30mm jaw extension e Open ended wrench 30mm e Allen wrench key set e Box wrench 7 8 10 mm e Electrician s pliers e Level 200 to 250mm Note Use instrument with precision greater than 2 1000 IF 21 FD 3 5 inch floppy disk 3 1 2 PROHIBITED LOCATIONS e Areas subject to high e Areas subject to excessive e Areas subject to a lot of temperatures or high humidity vibration or unstable dust or dirt e Areas exposed to direct foundations e Areas with large voltage sunlight e Areas exposed to direct fluctuations e Areas where water or other cold air liquids are easily spilled on e Areas subject to low the machine temperatures 277 3 1 3 POWER SUPPLY e Only use 3 phase 208 220 240 V AC Default 208 e Use dedicated power source Voltage fluctuation can cause the machine operation to malfunction e Do not stand on or place heavy objects on the power cord 4 If the cord is damaged and still used it may cause
69. 3 MAR 1998 Programming Campaign Period To program the campaign period call up the Campaign Item screen then enter the start and end date To show detailed item data press the NEXT button on the screen 6 55 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 12 2 CAMPAIGN ITEM 1 2 DELETE CONFIRMATION POP UP SCREEN CAMPAIGN ITEM 1 2 AFTER CALLING CAMPAIGN FILE NO KEY IN START AND END DATE om TOUCH NEXT KEY THEN MOVE TO NEXT DETAIL SCREEN M E eat coran s t OKay to ata Deleting Campaign Period Data Call up the item data to be deleted The item called up will be highlighted To delete the highlighted item data press the DELETE button on the screen A Delete pop up screen will then appear asking for confirmation To delete press the Exec button OMNi 3000S ST Service Manual 6 56 Chapter 6 PROGRAM MODE 6 12 3 CAMPAIGN ITEM 2 2 EDIT SCREEN CAMPAIGN ITEM 2 2 S IN PLU NO WHOSE PRICE IS CHANGED BY TOUCHING DISOUNT MODE COLUMN CAN SELECT DESIRED MODE IN VALUE AND TOUCH CELL TO BE CHANGED TEST co 240 000 0 0 000002 en 1248 200 NN 000 esT vara 1 8 940 NN 020 26 20 mas Programming Campaign Items To call up the Campaign Item 2 2 screen press the NEXT button on the screen Then call up the
70. 4 5 OMNi 3000S ST Service Manual L e Chapter 4 TEST MODE 4 1 1 3 TOUCH PANEL ADJUSTMENT XHOM TO ADJUST THE TOUCH POSITION OF THE PANEL USING PENCIL OR THE LIKE 1 TOUCH THE CENTER OF OF THE LEFT UPPER KEY 2 TOUCH THE CENTER OF OF THE RIGHT LOWER KEY 3 TOUCH THE RIGHT UPPER ACKNOWLEDGEMENT KEY ADJUSTMENT ENDS WEN THE KEY COLOR TURNS TO BLACK e Adjusts the touch position of the touch panel e Operational procedure 1 Press the button located in the upper left corner of the screen 2 Press the button located in the lower right corner of the screen 3 Press the check button located to the right of ACKNOWLEDGEMENT in the upper right corner 4 When the adjustment is complete the check button located to the right of ACKNOWLEDGEMENT will be highlighted OMNi 3000S ST Service Manual 4 6 Chapter 4 TEST MODE 4 1 2 COMMUNICATION CHECK Press the COMMUNICATION CHECK button on the Hardware Test screen to display the following screen TOUCH EXECUTE BUTTON AND CHECK COMMUNICATION CH CHECK LOOPBACK TEST I2NET CH CHECK LOOPBACK TEST Press the corresponding EXECUTE button on the screen to perform the desired loop back line check test and RAM test for 23 CH1 and is displayed when the check is complete To proceed to the next step after all the communication checks are completed press the MENU button on the Screen
71. 4 7 OMNi 3000S ST Service Manual Chapter 4 TEST MODE 4 1 3 A D CHECK Press the A D CHECK button on the Hardware Test screen to display the following screen The current A D data is displayed in the A D DATA field and the span data in the SPAN DATA field HON TO ADJUST A D DATA 1 PRESS ZERO KEY TO ZERO RDJUSTMERT 2 LOAD CAPACITY 301b AND PRESS SPAN CALIBRATE WITH KEYS REMARK IF THE A D BOARD DATA IS CORRUPTED PRESS INITIAL KEY TO INITIALIZE IT A D DATA 2000 SPAN DATA ninitializing all the data on the A D board Press the INITIAL button on the screen or press the COPY key to reset all the data on the A D board the span adjustment count weight To set the span at 3016 37500 counts first press the 30000 button on the screen The name of the button changes to 37500 By pressing the button again it returns to 30000 counts The same opera tion is performed by pressing the SIZE key nZeroing Press the ZERO button on the screen or press the ZERO key to perform zero adjustment A D data equaling 2000 and span data equaling 0 are displayed nSpan adjustment Load 30lb and then press the SPAN button on the screen or press the TARE key to perform span adjustment nSpan calibration Perform this operation if calibration is required during the span adjustment operation described above Press the and buttons on the screen or use the keys to per
72. 5 ROM SWITCH SETTING 4 5 1 ROM SWITCH SETTING 1 2 PLU SAVE YES DATE KEY SWITCH PACKED prece HESSAGE SAVE KO ADD REIGHT NDN REIGH CALL MESSAGE FROM gr HASTER 0 PACKED TOTAL ADDITIONC ONLINE TOUCH P NEL USE Price Decimal Point Position Button 1 The decimal point position number of decimals is set for price data display print 2 Data range is from 0 to 6 because the max digits for price data is 7 3 Default value is 2 decimal points Weight Decimal Point Position Button 1 The decimal point position number of decimals is set for weight data display print 2 Data range is from 0 to 3 because the max digits for tare data is 4 3 Default value is 3 decimal points Unit Price Decimal Point Position Button 1 The decimal point position number of decimals is set for unit price data display print 2 Data range is from 0 to 5 because the max digits for unit price data is 6 3 Default value is 2 decimal points Actual Weight Addition Switch Button for Fixed Weight and Price Item 1 Actual add selection for fixed weight and price item weigh data fixed weight actual weight 2 FIXED The fixed weight data is added WEIGHING The actual weigh data is added 3 Press either button to select the desired function Selected button will be highlighted 4 The default value is FIXED OMNi 3000S ST
73. 55 The conveyor dose not move if the setting 0 Start Timing X10msec Discharge conveyor starting timer Default 10 Waits for a status of the tray discharged from the wrapper and starts the discharge conveyor Running time for Conveyor X10msec Discharge conveyor drive timer Default 75 Specifies the discharge conveyor running time Heating time X10msec Heater conveyor drive timer Default 100 Specifies the heater conveyor running time Running time for Heat Conveyor X10msec Heating time timer Default 75 Specifies the heating time Note Startup is performed by interrupting the discharge pusher limit photo sensor 5 43 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE DISCHARGE CONVEYOR STARTING TIME CHART Remaining detection sensor S Z Q e Y Discharge Heater conveyor motor motor Discharge conveyor start timing t Discharge Discharge pusher operation Returning operation meB y HE Discharge conveyor lt gt New Tray infeed Move and Heater Forced E discharge discharge Timer A Discharge conveyor starting timer Timer B Discharge conveyor drive timer Timer Heater conveyor drive timer Timer D Heating time timer OMNIi 3000S ST Service Manual 5 44 Chapter 5 SETUP MODE 5 12 LABEL POSITION ADUSTMENT Once the Function Key Set Label Pos No 28 is specified to display L
74. 7 MAIN UNITS amp ERROR MESSAGES 7 26 DISCHARGE CONVEYOR The OMNi 3000ST is equipped with a discharge conveyor that and a heater conveyor are attached to the main body The wrapped tray is fed onto the discharge conveyor by the discharge pusher Then the film is sealed on the heater conveyor and the tray is fed onto the optional gravity conveyor Note Consult your dealer for a gravity conveyor and conveyor full photo sensor Gravity conveyor option Conveyor ill photo sensor option OMNi 3000S ST Service Manual 7 58 Chapter 7 MAIN UNITS amp ERROR MESSAGES A drive signal is generated when the limit photo sensor S3A of the discharge pusher is interrupted Discharge conveyor error is not displayed The error 1106 0000 is displayed if there is an error with the limit photo sensor S3A of the signal The conveyor drive timing can be set Refer to Section 5 11 CONVEYOR SETTING Pusher plate Tray Discharge motor Heater motor Dicharge conveyor Heater plate Heater conveyor belt Timing belt Discharge motor Heater adjustment dial Heater power switch Conveyor overflow photo sensor Heater conveyor motor Discharge conveyor motor 1122 0023 Space for stock conveyor stops when package Sensor is blocked isfull is to be discharged P857 sws set OFF if no sensor is connected 7 59 OMNi 3000S ST Service Manual C
75. 723 0007 0723 0033 0723 0035 0725016 Press CLEAR to cancel the error and press RETURN 77 Error Message Probable Cause 0724 0000 Confirm the connection of the board for the printer P 901 Applicator control board is not connected 7 7 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 3 REAR WRAP MOTOR Arm Rear wrap motor Home position photo sensor detection plate Brake D14 Home position photo sensor Electro Magnetic Contactor OMNIi 3000S ST Service Manual 7 8 Chapter 7 MAIN UNITS 8 ERROR MESSAGES REAR WRAP MOTOR ERROR MESSAGE ErmorNo Error Message Check 1 Symptom No 1104 0000 Wrapper action error Rear wrap plate does not move Rear wrap plate is not at No 1104 0000 Wrapper action error Operation error at reset Motor brake No 1104 0000 Wrapper action error Rear wrap plate does not move Home position photo Rear wrap motor sensor No 1104 0000 Wrapper action error Rear wrap plate does not move Motor femen Rear wrap motor not parallel binding No 1104 0000 Wrapper action error Rear wrap plate moves forward Limit photo sensor 1104 0001 Only when sensor is blocked if canble is damaged disconnected get error 0000 7 9 OMNIi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 4 LEFT RIGHT WRAP MOTOR Left Right w
76. 8A P 858B P 858C Error Messages EmorNo Message Symptom No 1122 0000 Wrapper control board error High pitch tone P 857 No 1122 0021 High pitch tone DIP switch connection between LM C NE No 1122 0022 DIP switch connection between P 857 and P 858B No 1122 0023 Wrapper control board error High pitch tone P 858A and P 858C 0031 Wrapper control board error High pitch tone DIP switch board Wrapper control board error High pitch tone DIP switch board No 1122 0033 Wrapper control board error High pitch tone DIP switch board 1122 0101 Wrapper control board error High pitch tone Connection between 857 Fuse F17 F18 rapper control board error High pitch tone Connection between and 857 Wrapper control board error High pitch tone P 857 2 No 1122 other Wrapper control board error High pitch tone Nose 2 2 gt gt NIN NIN eio 22 _ gt _ NIN NIN ojo gt OJN n DIP switch P 857 ON OFF 8 Film yes no sensor invalid 7 Not used 6 Hand insertion ON Auto discharge enabled 5 Discharge option S type OFF ST type ON 4 Film load on lower right position option 3 Film automatic switching option L R 2 Lift automatic awitching option Large Small 1 Automatic labeling option Error No _ S
77. ALLOW Allow temporary price change Press the selected flag on the screen Note The selected flag will be highlighted Enter the upper limit weight e g 0 999kg using the numeric keypad on the key sheet 9 9 9 max 4 digits Press the UPPER LIMIT button on the screen Note When 0 is entered any weight can be accepted Enter the lower limit weight e g 0 009kg using the numeric keypad on the key sheet 9 max 4 digits Press the LOWER LIMIT button Note When 0 is entered any weight can be accepted 6 7 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 1 4 PLU FILE SCREEN 3 3 J WRAPPING MODE LABELING WRAPPING WRAPPING SPEED OMNi 3000S ST Service Manual 6 8 Chapter 6 PROGRAM MODE n Programming Items Operation Enter tray master number e g Tray 12 using the numeric keypad on the key sheet 1 2 max 4 digits Press the TRAY NO button on the screen Wrapping Mode Program the wrapping mode by pressing one of the following flags on the screen WRAP LABEL Wrapping and labeling operations LABELING Labeling operations only WRAPPING Wrapping operations only Wrapping Speed Program the wrapping speed by pressing one of the following flags that are located on the screen HIGH High speed wrapping MEDIUM Medium speed wrapping LOW Low speed wrapping Volume Program the filling v
78. AME 12_ COLUMN sur 60 m uen LINE hs REVERSE BoD NOTE Can go to next plu edit by pressing SHIFTHHPLU key INPUT 7 6 43 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 10 2 SAVE CONFIRMATION POP UP SCREEN GROUP CONT on DELETE GROUP NAME 12 No 12 GROUP NRME 12 LINE mE Tuc eer m NOTE Can go to next plu edit by pressing SHIFTHHPLU key Saving Group Name Data To save group name data enter text using the key sheet Press the MENU button on the screen and the Save pop up screen will appear asking for confirmation Press the Save button on the pop up screen OMNi 3000S ST Service Manual 6 44 Chapter 6 PROGRAM MODE 6 10 3 DELETE CONFIRMATION POP UP SCREEN GROUP CT GROUP NAME 12 Delete No 12 GROUP 12 LINE DATA ENTRY 001 P NOTE Can go to next plu edit by pressing SHIFTHHPLU key INPUT J Deleting Group Name Data Press the Delete button on the screen and the Delete pop up screen will appear asking for confirmation Press the Delete button on the pop up screen In order to go to the next edit screen first press the Shift button on the screen to accept the numeric data entered in the INPUT field then enter the desired group number using the
79. Board connection at emergency measuring instrument and stop button terminal Y1 lift film and label Emergency stop button is pressed Backs to the previous screen after emergency stop button is released No 1124 0000 Error message appeared Check if emergency stop button is pressed 7 41 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 18 FOREIGN OBJECT ITEM SENSOR Hand insertion sensors Home position sensor Foreign object sensor Item sensor x lt lt with cla lt Stepping motor 9 5 tem sensor Onginal position sensor 13 Foreign object sensor 21 Upper Hand insertion sensors 622 Lower OMNi 3000S ST Service Manual 7 42 Chapter 7 MAIN UNITS amp ERROR MESSAGES n Foreign Object Item Sensor Error Messages Symptom No 1128 0000 Strange object at When lift is moving Check if an excessive amount of feed and wrap items is detected on the tray No 1128 0000 Strange object at When lift is moving Strange object detection sensor feed and wrap Message symptom No 1133 0000 No Tray cannot be fed Strange object detection sensor No 1133 0000 No item Fed about 10mm Feed origin sensor No 113 0000 No em Remove the tray on Removal 7 43 OMNi 3000S ST
80. CLR key to cancel the error condition Master memory is filled Cannot add same of item Delete unnecessary master No 0208 0000 Amount memory is filled Press the CLR key to cancel the error condition Cannot sum total After sending necessary totals perform total clear No Error Message Cause Solution No 0601 0000 Excess on scale item Markdown exceeds sales price No 0602 0000 Weight outside field setting Weight exceeds upper lower limit Di EET Cannot sum total unit total clear is performed Press the CLR key to cancel the error condition No 0603 0000 Production for target data is com Production exceeds target data plete No 0604 0000 Machine No Displayed periodically Displayed periodically No 0605 0000 Enter process date code Enter process date code ErorNo Cause Solution No 1101 0000 Wrapper not connected CN A connection between P 857 and connector Fuse 15 16 Main panel Wapper 24V P S F1 F2 P 857 CPU No 1102 0000 Wrapper maltuntion Electro magnetic contactor 13 14 not connected No 1601 0000 Scale is not connected SCALE connection between P 857 and connector 222 No error message CN B connection between printer and connector Turns to wrapping mode OMNi 3000S ST Service Manual 7 4 Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 2 PRINTER APPLICATOR
81. ELECT button on the screen then the 1 mark will be displayed on the right side of the file information display area The file information displaying the 1 mark is the selected file for save load When the ALL FILES button on the screen is pressed an error occurs and the alarm buzzer will sound 4 23 OMNi 3000S ST Service Manual Chapter 4 TEST MODE Master Send Receive and Delete Selection Select the item to be processed by pressing either the WM IF21FD PC IF21FD PC WM or FILE DELETE button on the screen Master file names included in the selected index will be displayed FD Format Selection FD format execution confirmation pop up screen will be displayed by pressing the FILE FORMAT button on the screen FD format is executed by pressing the YES button the execution confirmation pop up screen When no button is pressed Process to connect with IF 21 when Data Save Load and Dip switch setting Connect DSUB 9 from IF 21 to Option connector at the backward of Contorol Console P 851 Insert Power piug for IF 21 Turn ON Dip switch No 2 of IF 21 Insert FD into IF 21 Save or load the data though Data Save Load menu OQ Touch pand Contro console FD do SWIC 6P OFF 1 ON 123456 OMNi 3000S ST Service Manual 4 24 Chapter 4 TEST MODE FILE SAVE LOAD EXECUTION SCREEN DATA SAVE LOAD
82. ES selected for E LIMIT in AU FERE OMNI 3000S ST Service Manual 11 16 Chapter 11 HELP MESSAGE LOWER LIMIT PRESET FUNCTION KEY LOWER BUTTON Description XJsed to set the weight for lower limit Operation PLU is called up entered weight data and press the LOWER LIMIT key to set the weight for lower limit Can be set up to scale camacity Note xThe LOWER button functions the same as the LOWER LIMIT key for a non weigh item aster is automatically updated when YES is selected for RENEW SET UPPER LOWER LIMIT in AUTO YOLUME PRESET FUNCTION KEY Description Used to change the height of items on tray Operation After PLU is called up press the VOLUME key to change between the four height levels entering data O FLAT 1 SMALL 2 MIDDLE 3 LARGE press the VOLUME key to select setting he present selected height is shown in VOLUME area sMaster is automatically updated when YES is selected for VOLUME in RENEW SET 11 17 OMNi 3000S ST Service Manual Chapter 11 HELP MESSAGE WRAP SPEED PRESET FUNCTION KEY Description Changes speed item is transported inside wrapping machine Operation After PLU is called up press the WRAP SPEED key to switch between transport speeds HIGH MEDIUM LOW The present setting is displayed in the WRAP SPEED area Note is automatically updated when YES is selected for WRAP SPEED in RENEW SET
83. I RD Labeling Mene MoveMotor OMNI 3000S ST Service Manual Chapter 10 WIRING DIAGRAMS HIGH VOLTAGE CIRCUITS SAFETY CIRCUITS Sygdenatay Protector 1 Man powa switch Line ARD Line AWE Line HBK rfeay Motor Safety Switches For Cove Diiva The Kind Of the cover 1 Siae Cover et Side 2Filtm Loading ert Side 2071 DoortFront L ed 2 902 Cova Right Siae 51 71 Doon Right Side 6Film Loading DoortFront Right COVE E rteed Unit L ower Cover Print Circutt Board P 858 Sygnaranay Protector Line ARD Fil 20VAC 4A EI 230VAC 4A Heata Unit FB Z0VAC ZA 4 2 230VAC AA E16 250VACZ3A Wer SL S 1509W7 FI7 2 F18 280 For The Cortrol Electro Magnetic Contector 1 Magnetic Contactor Z E22 250VAC LA Print Circutt Boaras F23 20VAC L P 258 E24 Z0VAC IA F25 20 Print Circuit Boards 6 29 8808 E27 250VAC 4A AC Savo 28 2504C Z4 29 250VAC 4A Far The Drive FAA 22 4 234 EB DC Brushless Motor Driver Efecton Pusher Motor FZC Z30VAC LSA VACI SA Speed comorolla Motor Diiva Primer Move Motor
84. ISHIDA v OMNi 3000S ST SERVICE MANUAL 2225 Do not carry out installation operation service or maintenance until thoroughly understanding the contents of this manual Keep this manual available at all times for installa tion operation service and maintenance ISHIDA CO LTD Manual 0170A Ishida Co Ltd 2002 All rights are reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without prior written permission of Ishida No patent liability is assumed with respect to the use of the information contained herein Moreover because Ishida is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless Ishida assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication OMNi 3000S ST Service Manual SAFETY CONSIDEATIONS This service manual contains information necessary for servicing the OMNi 3000ST It is strongly advised that you read and clearly understand the contents of this manual before beginning any maintenance on this machine The following safety measures must be observed to ensure
85. No liem emor massage OMNi 3000S ST Service Manual 7 52 Chapter 7 MAIN UNITS 8 ERROR MESSAGES n Servo motor 7 53 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 24 LIFT HEAD n Operation 1 When the tray is wrapped rear and left right the lift heads incline with the wrapping plates as they move underneath the tray 2 The heads then spring back to their original positions 3 There are 15 lift heads out of which 5 heads slide depending on the tray size selection large small n Configuration and Block Diagram 4 eas gt Large lifter configration m 2 Small lifter configration wrapping plate Right wrapping piate OMNi 3000S ST Service Manual 7 54 Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 25 FUSE MAX CAPACITY Electro Magnetic Contactor Supplementary Protector 2 F2D RD ale BK WH Perr errr ry F2A RD 2 121 Printer Move Motor DC Motor Driver 250V 2A slow 4A standard F23 250V 2A slow 4A standard 858 250 1A F25 250V 1A 2 F26 iss 4 als Lom a lt N N S N LA S G F2 F24 858 VW P 858 A 2 AC Servo Motor Power supply ava bo 8 lt
86. OGRAM MODE 6 15 ONLINE SETUP ONLINE SETUP SCREEN ONLINE SETUP This is used to switch between online and offline when item master specifications are applied Offline Online Button Default is set to offline Press the button to complete the programming The selected button will then be highlighted 6 61 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 16 FILE DOWNLOAD FILE DOW SSS TR T MO rir We CUNT Eus 421 Kh AVAILABLE FILE PLU SELECT 0 to 0 Process to connect wiyh IF 21 when Data Save Load Dip switch setting Connect DSUB 9 from IF 21 to Option connector at the bacward of Control console P 851 Insert Power plug for IF 21 Tura ON Dip switch No 2 of IF 21 Insert FD into IF 21 Save or load the data though Data Save Load menu TOU pand Contro console FD do swite Y n OFF m OW 123456 OMNi 3000S ST Service Manual 6 62 Chapter 6 PROGRAM MODE 6 17 NUTRITION This function is used to program nutrition data which will be printed on the label by linking the associated PLU To display the NUTRITION screen press the NUTRITION button on the PROGRAM MENU screen Enter a numeric value 1 to 9999 and oress the NUTRITION No button on the screen to call up the master fule and program the requ
87. ON O ROTATION 90 ROTATION 180 ROTATION 270 ROTATION e Specify the rotation angle from four angles in degrees 0 90 180 and 270 e Touch the desired item to specify the setting CANCEL button To return to the Unit Detail screen press the CANCEL button on the screen Flipping pages on the item display If the data consists of several pages press either the FORMER or NEXT button on the screen in order to navigate through the pages 5 29 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE n Unit Type Selection Screen _ Press the desired item to specify the setting CANCEL button To return to the Unit Detail screen press the CANCEL button on the screen OMNi 3000S ST Service Manual 5 30 Simple explanation of each unit type NON Print prohibition unit Chapter 5 SETUP MODE NUMERIC Number unit TIME Time unit DATE Date unit PARENTHESIS With parenthesis unit FRAME Framed unit MARKDOWN Discount price unit MARK Signed number unit OCR OCR character unit CHAR Variable character string unit FIXED Fixed character string unit CONTINUE Consecutive character string unit JAN Barcode JAN unit C39 Barcode 9 unit ITF Barcode ITF unit H LINE Horizontal ruled line unit V LINE Horizontal ruled line unit
88. P 857 error P 858 No A error P 858 No B error P 858 No C error Chapter 12 ERROR MESSAGES 1122 0033 IONET Unexpected 1 P 857 DIP switch SW1 incorrectly set Response With option ON Without option OFF Auto wrapping option Lift auto switching option Film auto switching option i Lower right installation option OFF OFF i OFF No OFF P 858 No A DIP switch incorrectly set No 1 ON No 2 OFF No 3 OFF No 4 OFF P 858 No B DIP switch incorrectly set No 1 OFF No 2 ON No 3 OFF No 4 OFF P 858 No C DIP switch incorrectly set No 1 ON No 2 ON No 3 OFF No 4 OFF P 857 error P 858 No A error P 858 No B error P 858 No C error 1122 0101 RS 422 Not Receiving 1 Harness damaged or short circuited between Data P 587 and servo amplifier 2 Servo amplifier error 3 857 error 1122 0102 RS 422 Receiving Time 1 Harness damaged or short circuited between Exceeded P 587 and servo amplifier 2 Servo amplifier error 3 857 error 1122 0103 RS 422 Text Receiving 1 Abnormal noise Complete 1122 0104 RS 422 Receiving Check 1 Abnormal noise Sum 1122 0142 RS 422 Sending Parity 1 Abnormal noise 1122 0143 RS 422 Sending Check 1 Abnormal noise Sum 1122 0144 RS 422 Sending 1 Abnormal noise Character 12 11 OMNIi 3000S ST Service Manual Chapter 12 ERROR MESSAGES Error Sub error No Error Unit 1122 0145 RS 422 Sending 1 Ab
89. PAIGN ITEM 2 2 DELETE CONFIRMATION POP UP SCREEN 6 58 CASSETTE 6 59 MACHINE 6 60 ONLINE SETUR UU l E 6 61 FILE DOWNLOAD m 6 62 TA 6 63 Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 7 10 7 11 7 12 7 13 7 14 7 15 7 16 7 17 7 18 7 19 7 20 7 21 7 22 7 23 7 24 7 25 7 26 7 27 7 3 PRINTERZAPPLIGATOR fts 7 5 REAR WRAP MOTOR 7 8 LEFT RIGHT WRAP MOTOR 7 10 DISCHARGE PUSHER pn dts 7 12 REAR FILM FEEDER MOVEMENT e 7 14 FEM FEED DRIVE eee eer ee 7 16 INFEED CONVEYOR SCALE UNIT a 7 18 FIPM PRESS ROLLER Rem 7 20 LIFT SIZEGHANGE us s sn amara asialka 7 22 PRINTERMOVEMENT UR iium aor o uti eb u ete 7 24 POLISHED FILM FEED ROLLER E 7 26 FIEM GUTTER mcm 7 28 LIFT SERVO CONTROLLER Me Tct 7 30 iB FEEDER LT 7 32 BOARDS P 857 P 858A P 858B P 858C eg Dette dut itn dun 7 34 EMERGENCY STOP BUTTON 7 40 FOREIGN OBJEGT ITEMSENSOR ama uqi Eon assasi 7 42 ce pem 7 44
90. TA SETTING PROCESS uuu itti 4 13 PERIPHERAL MACHINE u u u s Sumu uuu ti asqa 4 14 431 WRAPPER GHEGONK eee us aa anush cu end Ae rep dda atin 4 15 4 3 2 WRAPPER 2 4 16 433 S a 4 18 FILE CONTROL Qu u u 4 21 4 4 1 cC 4 22 4 4 2 DATA SAVE LOAD 4 23 ROM SWITCH SETTING uuuuuu 4 26 45 SENTING 2 coeno tete ener ree eese 4 26 4 52 ROM SWITCH SETTING 2 2 uuu uuu rtr nre 4 29 Chater5 SETUP MODE 5 1 92 5 3 5 4 5 5 5 6 Sf 5 8 5 9 5 10 5 11 5 12 5 2 BARCODE SETUP iUo abi DETE E 85 SETUP 5 7 ININAE DATASET m c 5 8 PRINT SELECTION PE 9 11 AUTO RENEW SEP RS 5 12 TOTAL SELG Presisi E 5 13 FUNG HON i i c 5 14 PASSWORD SETTING D 5 16 LABEL FORMAT EDIT 5 17 5 10 1 FORMAT CHANGE 5 17 5 10 2 LABEL FORMAT HEADER EDIT
91. TO RENEW SET UNIT FIXED PRICE Selecting the automatic renew permission For items to which YES is selected data temporarily changed in normal mode is used to update the single commodity master without the modification of the data Press one of the YES NO option buttons on the screen for each item The selected item is then highlighted If UNIT FIXED price is set to YES automatic update in the measuring mode is also enabled The default value of all items is NO OMNIi 3000S ST Service Manual 5 12 Chapter 5 SETUP MODE 5 7 TOTAL SELECT Press the TOTAL MODE SELECT button on the Setup Menu screen to display the following screen DAILY TOTAL HOURLY TOTAL Bra Selection of Daily Total Addition 1 Programming to select whether or not to add the actual data to the daily total 2 Programmed by pressing DAILY TOTAL addition selectable items Selected item is then highlighted 3 Default value is NON ADD Selection of Grand Total Addition 1 Programming to select whether or not to add the actual data to the grand total 2 Programmed by pressing GRAND TOTAL addition selectable items Selected item is then highlighted 3 Default value is NON ADD 4 When ADD is selected ADD is automatically applied to the daily also Selection of Hourly Total Addition 1 Programming to select whether or not to add the actual data to the hourly total 2 Programmed by pressing HOURLY TOTAL addit
92. TTO CHO K LINE tmv 08 7 mee wan i o NOTE Can go to next plu edit by pressing SHIFTHHPLU key INPUT Copying Store Address First ensure that numeric data entry is possible in the INPUT field If not possible press the SHIFT button on the screen to enable numeric data entry Call up the Store Address screen that the data will be copied to Enter the store address number to be copied in the INPUT field of the store address file being copied to and press the PLU key on the key sheet The Copy pop up screen will then appear asking for confirmation Press the Copy button on the pop up screen The copied data will then be displayed in the text display area of the store address screen 6 35 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 7 1 PRESET FILE EDIT SCREEN MNU PLU TARE MSG POP TRAY NN NON NN NON 1 ooo 1 2 o o 0 0 NN NN NN NN NN NN NN NN o 0 0 0 opo o jo o NN NN NON NN NN NN NN NN NN o 0 0 0 opo o jo o NN NN NN NN NN NN NN NN NN o o NN NN NN NN NN NN NN NN NN L 0 0 0 0 0 0 NN NN NN NN NN NN NN NN f NoN oT 0 0 0 1 90 0 NN NN NN NN NN NN NN NN NN o 0 0 0 joo o jo o NN NN NN NN NN NN NN NN NN
93. U 1 In Normal Mode press MENU key at right top on the screen so that MAIN MENU will appear 2 Press SETUP MODE on MAIN MENU so that SETUP MENU will appear Return from SETUP MENU 1 In SETUP MENU press MENU key at right top on the screen so that MAIN MENU will appear 2 Press NORMAL MODE on MAIN MENU so that it will display Normal Mode 5 1 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE LABEL FORMAT Press the LABEL FORMAT button on the Setup Menu screen to display the following screen LABEL FORMAT XPRESS PRINT KEY ISSUE THE TEST LABEL ADJUST THE PRINT POSITION SEE BELOW lt lt TO ADJUST THE SENSOR DISTANCE gt gt 1 PRESS PEEL SENSOR KEY 2 PRESS PRINT KEY TO ISSUE THE TEST LABEL 3 SET THE VALUE OF X WITH THE PEH SENSOR KEY IN 0 1mm UNIT ADJUST THE TEST PATTERN CONFORMING P AS BELOW 4 00 THE SAME OPERATION AS 3 FOR THE LABEL SENSOR _ _ P gt mM 5 SELECT PRINTING STORE NAME BY PRESSING YES OR NO Cassette Number No actual cassette device is provided The Cassette mentioned here indicates the print information group 1 2 Setting the Label Format Number Enter the label format number 1 9 ROM fixed format 10 or greater user defined format and press the LABEL No display field in the row of desired cassette numbers on the screen The entered data is displayed in the format number display field
94. UM LOAD away from AT FULL EXTENSION cutting parts This sticker indicates that the maximum load at full This sticker is placed on parts where there is a extension should not exceed 10 105 on the infeed danger of the operator being cut by a cutting conveyor cover mechanism such as the cutter Always press the emergency stop button before starting work near any cutting mechanism This sticker indicates that there is a danger of elec tric shock on the power supply unit cover OMNi 3000S ST Service Manual 1 10 Chapter 1 OMNi 3000S OVERVIEW 1 7 3 STICKER PLACEMENT Theliftcomesanaenan smith is pressa Y Plese pull out the conveyor 1 11 OMNi 3000S ST Service Manual Chapter 2 30005 OVERVIEW 2 1 OMNi 3000S ST Service Manua Chapter 2 OMNi 3000ST OVERVIEW 2 1 APPEARANCE Label printer Label outlet Discharge conveyor Safety conver Touch panel Heater conveyor Side cover Infeed conveyor Keysheet Weighing mechanism Internal Side door Film loading door amp Level adjustment foot Film loading door Front cover Caster Emergency button Film tension adjustment dial Cycle start button DISCONNECT POWER BEFORE a Heater power switch SERVICING INSIDE DP ERATOR SERVICE AREA IKEIDE OMNi 3000S ST Service Manual 2 2 Chapter 2 OMNi 3000ST OVERVIEW 22 BASIC SPECIFICATIONS Printer
95. abel Position R L Label Position F B Pressure Adjustment and Labeling Angle can be changed quickly LABEL POSITIONING ADUSTMENT Press MENU key for normal operation mode This setting is reflected to existing tray master LL s FOR RIGHT FOR BACK FOR LEFT FOR FRONT LABELING ANGLE FOR STRONG FOR WEAK NE Label Position R L Use to move the label position to the right or to move to the left Label Position F B Use to move the label position to the back or to move to the front Pressure Adustment Use to decrease or to increase the arm height for the tray height Labeling Angle Press HORIZONTAL to change the labeling angle horizontal for the tray VERTICAL to change the labeling angle vertical The highlighted button is selected 5 45 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE Enterring SETUP MENU 1 In Normal Mode press MENU key at right top on the screen so that MAIN MENU will appear 2 Press PROGRAM MODE on MAIN MENU so that PROGRAM MENU will appear Return from SETUP MENU 1 In PROGRAM MENU press MENU key at right top on the screen so that MAIN MENU will appear 2 Press NORMAL MODE on MAIN MENU so that it will display Normal Mode 6 1 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE PLU FILE 6 1 1 PLU FILE SCREEN 1 3
96. abel feed stop position compensation and label exchange as well as label format change Operation When a label interrupts tho peel sensor with the PAPER FEED key pressed the label will be jogged When the peel sensor is not interrupted the length of the label for label feed will correspond to the length specified in label format PRE PACKCFUNCTION KEY AUTO MANUAL BUTTON Description Used to toggle between auto and manual modes In auto mode operation is started by weighing stabilization In manual mode press the PRINT key after weighing stabilization to start Operation 4Press the PRE PACK key or the AUTO MANUAL button to change mode Use the AUTO MANUAL button to confirm present setting Note Non weigh PLUs are performed in AUTO mode and cannot be changed to MANUAL mode OMNi 3000S ST Service Manual 9 31 4 Chapter 11 HELP MESSAGE X MULTPLY FUNCTION KEY BUTTON Description Used to multiply non weigh PLUs by quantity specified mu Mies quantity by total price fixed price discount rice Operation 4ultiplics data entered by ten keys and press the X MULTIPLY key or touch the button multiplies by total price data Note only after calling up non weigh PLU Cannot perform second type of multiplication and usually corresponds to master data only Master is automatically la when YES is selected for PACK COUNT in RENEW SET DATE FUNCTION KEY PACKED
97. abeling machine performance error Arm upper limit photo sensor Error No Error Message Probable Cause 0722 0012 To cancel the error turn off the power once and Memory error turn on the power againafter 5 seconds 0722 0014 To cancel the error turn off the power once and Watchdog error turn on the power againafter 5 seconds 0722 0015 To cancel the error turn off the power once and Memory error 2 turn on the power againafter 5 seconds 0722 0016 To cancel the error turn off the power once and Motor combination error turn on the power againafter 5 seconds 0722 0017 To cancel the error turn off the power once and Board error turn on the power againafter 5 seconds 0722 0020 cancel the error turn off the power once and Communication error between turn on the power againafter 5 seconds detector and amplifier 0722 0030 cancel the error turn off the power once and Correction error turn on the power againafter 5 seconds 0722 0037 To cancel the error turn off the power once and Parameter error turn on the power againafter 5 seconds 0722 0050 Tocancel the error turn off the power once and Overload turn on the power againafter 5 seconds 0722 0056 To cancel the error turn off the power once and System error turn on the power againafter 5 seconds OMNI 3000S ST Service Manual 7 6 Chapter 7 MAIN UNITS amp ERROR MESSAGES Probable Causes 0
98. after initialization XPRESS CLEAR KEY TO CLEAR ALL RAM DISK XPRESS INITIAL KEY TO SET E2PROM THE INITIAL VALUE XPRESS SET KEY TO SET THE TEST DATA XOPERATION ENDS WHEN OK IS DISPLAYED TEST DATA SETTING NOTE WHEN DATA ARE CLEARED SET THE FOLLOWING ITEMS AGAIN 1 THERMAL HEAD SET 2 TOUCH PANEL ADJUSTMENT 4 2 1 RAM DISK ALL CLEAR PROCESS Clear execution confirmation pop up screen will be displayed by pressing the CLEAR button on the screen 1 Clear process will be executed when the YES button is pressed OK is displayed when the clear is performed without any errors When an error occurs ERR is displayed 2 When the NO button is pressed clear is not executed The execution confirmation pop up screen will then close 4 2 2 E2PROM INITIALIZE PROCESS The initialize execution confirmation pop up screen will be displayed by pressing the INITIAL button on the screen 1 Initialize is executed when the YES button is pressed OK is displayed when the initialization is performed without any errors When an error occurs ERR is displayed 2 When the NO button is pressed initialization is not executed The execution confirmation pop up screen will then close OMNi 3000S ST Service Manual 4 12 Chapter 4 TEST MODE 4 2 3 TEST DATA SETTING PROCESS Test data setting execution confirmation pop up screen will be displayed by pressing the SET button on the screen 1 Test data setting is ex
99. ags within the item master is selected Programmed by pressing the desired button under the EXPIRY TIME selection area Selected item is then highlighted The default value of reference data is PROHIBIT button or the EXPIRY TIME selection area after the expiry date data is entered When RELATIVE is selected the unit is displayed at the side of the data Each item indicates the following PROHIBIT Prohibit expiry time print 0 DESIGNATE Programmed time 0 00 to 23 59 RELATIVE Relative time from the packed time 0 to 9999 min Capability Default Value Data Programming 3 4 Programming of the default value data when new item registration is made Programmed by pressing the desired button under the WRAPPING SPEED selection area Selected item is then highlighted The default value is HIGH Each item indicates the following HIGH Infeed conveyor high speed MEDIUM Infeed conveyor medium speed LOW Infeed conveyor low speed 5 9 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE Filling Height Default Value Data Programming 1 Programming of the default value data when new item registration is made 2 Programmed by pressing the desired button under the VOLUME selection area Selected item is then highlighted 3 The default value is FLAT 4 Each item indicates the following FLAT No filling SMALL Small filling MEDIUM Medium filling LARGE Large filling Label Position Default V
100. alue Data Confirmation 1 Confirmation of the default value data when new item registration is made 2 ROM switch program information is displayed 3 Changing of the data is impossible 4 Each item indicates the following LOWER Lower right position UPPER Upper right position OMNi 3000S ST Service Manual 5 10 Chapter 5 SETUP MODE 55 PRINT SELECTION Press the PRINT SELECTION button on the Setup Menu screen to display the following screen PRINT SELECTION Programming a 5X7 print item Press one of the 5X7 PRINT SELECT option buttons on the screen to perform the setting The selected setting is then highlighted The default value is PLU No Selecting the POP print location Select where the POP message will be printed relative to the commodity name right left or above by pressing one of the POP PRINT POSITION option buttons on the screen to perform the setting The selected setting is then highlighted The default value is RIGHT Selecting Repack Mark Print Selecting whether or not to print repack mark on the label when repack operation is performed in normal mode Setup is performed by pressing the selected item button The highlighted item indicates that the selection was made The default value is NO PRINT 5 11 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE AUTO RENEW SET Press the BARCODE SETUP button on the Setup Menu screen to display the following screen AU
101. an accident other problems INS OMNIi 3000S ST Service Manual 3 2 Chapter 3 INSTALLATION 3 1 4 PACKING MATERIALS e When transporting the machine ensure that the packing ma terials located underneath the lift head are in place Note If the packing materials are not in place during trans portation and the machine collides with any protrud ing objets this may case the lift to fall causing damage to the rack e After set up is complete remove the packing materials 3 1 5 WORK CLOTHES e Avoid wearing loose clothing that might be caught in the machine e Shirt sleeves should be kept buttoned or rolled securely above the elbows e To keep fingers or hands being caught in the conveyor gears or other moving parts do not wear gloves e Ties should be tucked inside shirts 3 3 OMNi 3000S ST Service Manual Chapter 3 INSTALLATION 3 2 LEVEL ADJUSTMENT e Do not lift the level adjusting feet off the floor after installation The machine has casters installed that may cause it to move during operation and lower wrapper speeds e Always ensure that the machine is level If the level is not centered weighing will not be accurate and wrapping is not performed well Adjust the level adjusting feet until the bubble inside the level indicator is centered Infeed conveyor
102. and components for replacement parts To avoid the potential hazards involved do not replace fuses or components with types other than those specified in the parts list for this machine MAINTENANCE PRECAUTIONS To insure the safety and long operating life of this machine it is important to observe the following precautions e Keep the area around the machine clear of any dust and debris Do not leave screws or other foreign objects in the machine after performing routine maintenance since this can cause major damage to the machine when the electrical switch is turned on e Always remove wires by holding the connector and pulling to disconnect Do not disconnect by pulling on the wires themselves since this may cause a wire to snap or damage he connection e Before disassembling or adjusting this machine make sure you thoroughly understand and follow each step in the order indicated in this manual i OMNi 3000S ST Service Manual CONTENTS Chapter 1 OMNi 3000S OVERVIEW Jal APPEARANCE 1 2 1 2 BASIC SPECIFICATIONS eed 1 3 124 NAME 1 4 1 4 fec cm 1 5 1 5 NAME OF EACH POWER SUPPLY 1 6 1 6 FUNGTIONOFEAGH UNIT aaae PUER D Ma KE R 1 7 SUCKERS m
103. apter 8 LOAD CELL UNIT 4 Removing load cell unit Turn off power to complete span adjustment Discormecting power Do not touch the switch with a screwdriver or any other metallic objects Do not cut the base seal wire if not required since it is necessary to replace the sanction seal when the seal wire is cut OMNi 3000S ST Service Manual 8 8 Chapter 9 WRAPPING KNOWLEDGE 9 1 OMNi 3000S ST Service Manua Chapter 9 WRAPPING KNOWLEDGE 91 WRAPPING PROGRAMMING Set the pusher speed for the tray having the longest length Example Width 28cm Length 22cm LENGTI WIDTH ag The default setting for the pusher speed is 45 In this case the length of the tray is 26cm Length 20cm 21cm 22cm 23cm 24cm 25cm 26cm i J J i Speed 51 50 49 48 47 46 45 Select the appropriate film width for the tray length The appropriate film width can be obtained by adding 4cm to the tray circumference Example Length 22cm Height 3cm so this makes 22cm 22cm 3cm 3cm 50cm For these dimensions 54cm of film width is most appropriate Why is it necessary to adjust the speed The pusher pushes the tray when the rear Za 90000 wrapping plate does not reach its limit If the wrapping is performed at this time the tray will Rex be crushed forward The pusher pushes the tray smoothly when the rear wrapping plate reaches it limit Rex I Adjust
104. aracter Attribute Selection Screen Press the desired item to specify the setting CANCEL button To return to the Unit Detail screen press the CANCEL button on the screen Flipping pages on the item display If the data consists of several pages press either the FORMER or NEXT button on the screen in order to navigate through the pages OMNi 3000S ST Service Manual 5 34 Chapter 5 SETUP MODE n Character Print Direction Selection Screen Press the desired item to specify the setting CANCEL button To return to the Unit Detail screen press the CANCEL button on the screen Flipping pages on the item display If the data consists of several pages press either the FORMER or NEXT button on the screen in order to navigate through the pages 5 35 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE n Separator Character Selection Screen Press the desired item to specify the setting CANCEL button To return to the Unit Detail screen press the CANCEL button on the screen Flipping pages on the item display If the data consists of several pages press either the FORMER or NEXT button on the screen in order to navigate through the pages OMNi 3000S ST Service Manual 5 36 Chapter 5 SETUP MODE n Post Data Pre Data Symbol Selection Screen 5 37 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE Press the desired item to specify the setting
105. aracter styles Press one of the NORMAL ITALIC UNDER REVERSE or BOLD buttons on the screen or use one of the NORMAL ITALIC UNDERLINE REVERSE or BOLD keys The selected button is then highlighted Each style button has two functions as a button and a status display NORMAL Resets up to four style flags ITALIC UNDER REVERSE BOLD Can be set in combination Selecting the numeric data entry mode Press the SHIFT button on the screen or press the SHIFT key to perform selection The SHIFT button has two functions as a button and as a status display If it is displayed in normal mode the entered number is dealt with as a character string Note that even if it is displayed in normal mode the mode is in numerical entry mode before loading a number If it is highlighted it is dealt with as numeric data Selecting the width of the commodity name expansion area Press the 60mm 38mm button on the screen to select the width of the information print area used to register character strings in other words to select the maximum number of characters that can be registered The 60mm 38mm button can be toggled and has two functions as a button and as a status display Selecting upper case characters or lower case characters upper or lower Press the UPPER LOWER button on the screen or press the LOWER CASE key to select between upper case characters or lower case characters Note that lower case characters can only
106. ata entry mode and then proceed with this process If a commodity name has been entered its character string is displayed In this case the cursor is positioned at the 1st character Displaying data at the cursor the line in which the cursor is positioned The column number in the line where the cursor is positioned is displayed in the COLUMN display field on the screen Displaying the line in which the cursor is positioned The line number in which the cursor is positioned is displayed in the LINE display field Displaying the number of remaining registerable characters in bytes The number of remaining registerable characters is displayed in the DATA ENTRY display field Note that characters numbers also includes those of return codes character size and decoration codes OMNi 3000S ST Service Manual 6 10 Chapter 6 PROGRAM MODE Selecting the character string entry mode Press the INS OVER button on the screen or press the INSERT key to select between insert or overwrite mode The INS OVER button can be toggled and has two different functions as a button and as a Status display Changing the character size Without entering any numerical data press the SIZE button on the screen or press the SIZE key to change the sorting order depending on the character size Using numerical data the character size can be changed to the value The SIZE button has two functions as a button and as a status display Adding ch
107. ay It moves left and right to the position 1 to 12 programmed for that tray Control Console Operation panel stroke key contains numbers units fixed price call print tare and delete keys The box contains the boards P 850 and P 851 It has a connection to the scale wrapper and printer etc The LCD touch panel is used for display and data entry at the normal screen setting mode program mode total mode subtraction mode etc Power Supply Unit Contains the power supply and boards P 857 P 858A P 858B P 858C P 857 Wrapper CPU board ROM P 858A Driver board P 858B Driver board mainly right hand P 858C Driver board mainly left hand 24V power supply Stepping driver ROM Electromagnetic Contacter Thermal Relay Film Roll Unit Helps film feeding actively by driving film roll The film roll drive is synchronized with feeder drive 1 30005 5 Service Manual 1 8 Chapter 1 OMNi 3000S OVERVIEW STICKERS 1 7 1 WARNING SYMBOLS This machine is manufactured for use according to proper procedures by qualified service personnel and only for the purposes described in this manual The warning symbols in this manual and warning stickers affixed to the machine itself are divided into three categories depending on the level of danger or seriousness of potential injury The definition of each of these warnings and precautions is shown below Failure
108. ay and no display of the instruction end confirmation message pop up screen when the instruction is complete 2 Default value is NO DISPLAY Software Reset Key Processing 1 Switch between use and no use of reset key 2 Default value is USE that makes the reset key effective Switch Method for Calculating the Expiry Date from the Effective Period 1 Switch between INCLUDING TODAY and FROM THE NEXT DAY for calculating the expiry date 2 Default value is INCLUDING TODAY 3 INC P DATE Including today FROM N DAY Calculation from the following day DATE n 4 29 OMNi 3000S ST Service Manual Chapter 4 TEST MODE Switch the Number of Item Code Digits When the Master Machine is Accessed in Online Use 1 Default value In master satellite specifications AC 3000 line use 6 digits In store specifications MSCU 4 line use 4 digits Selection of the Number of Price Deletion Lines 1 Selection of the number of price deletion lines to be printed on the label to strike out the price before markdown is performed 2 Default value is DOUBLE LN 2 lines Selection of Label Position upper right lower right 1 Program the selection of label position when the auto labeling function is used 2 Default value is LOWER lower right Selection of One Point Guidance Message Display 1 Select whether or not to display the one point guidance message on the normal screen for the operators reference 2 Default value is DISPLAY Selecti
109. be used in the 14X07 size When another size is specified all characters are entered as upper case even if a lower case character entry is specified This process can also be used to select main or sub characters The UPPER LOWER button can be toggled and has two functions as a button and as a status display 6 11 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE Moving the cursor Press the gt lt and keys to move the cursor If the cursor is not at the end of a line pressing the key moves the cursor to the end of the line If the cursor is not at the beginning of a line pressing the key moves the cursor to the beginning of the line Deleting a single character the previous character from where the cursor is positioned Press the BS key to delete a character immediately preceding the character where the cursor is positioned If the cursor is at the beginning of the 2nd or a later line pressing the BS key deletes the return code and moves the beginning of the line to the end of th previous line The result of combining lines means that more than the allowable number of characters per line will be exceeded therefore an error occurs when the BS key is pressed After deleting characters data in the DATA ENTRY display field decreases by the number of characters deleted Deleting a single character character where the cursor is positioned Press the CHAR DELETE key to delete the character where the curso
110. creen After cancellation the screen will return to the Main Menu of normal mode 6 37 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 8 BARCODE CHECK LABEL BARCODE CHECK LABEL SCREEN BARCODE CHECK LABEL XTO START PRINTING PRESS THE PRINT KEY XTO STOP PRINTING TOUCH THE STOP BUTTON OR PRESS CLR KEY BY SETTING START No AND END No PRINTING ITEM RANGE IS DESIGNATED PRINT STOP INPUT 1 Issue Start End Item Number Programming 1 After item number entry press the START No button on the screen to program the issue start item number 2 After item number entry press the END No button on the screen to program the issue end item number Note Both numbers are initially programmed at a maximum and minimum numbers of existing items Label Issue After the above programming is finished press either the PRINT button on the screen or the PRINT key on the keysheet to start printing Label Issue Interruption 1 When either the STOP button on the screen or the CLR key on the keysheet is pressed printing will be interrupted 2 Printing will resume when the label issue process is performed again Label Feed When either the FEED button on the screen or the PAPER FEED key on the keysheet is pressed the label is fed OMNi 3000S ST Service Manual 6 38 Chapter 6 PROGRAM MODE 6 9 DEPARTMENT 6 9 1 DEPARTMENT NAME EDIT SCREEN This section explains
111. cted CN A PRINTER PRINTER PWR SWITCH ON e Connect the power cord to the wall socket Touch pand Control console Console cover Key boad 3 7 1 30005 5 Service Manual Chapter 3 INSTALLATION 3 6 MAIN POWER ON OFF 3 6 1 POWER ON e Turn the Power Switch Lever clockwise e Before start operation press the Cycle Start Switch Heater adjustment dial a Heater power switch 2 Main power switch Film tension Power lamp button adjustment dial Cycle start button I 3 6 2 POWER OFF Turn Power Switch Lever counter clockwise Heater adjustment dial Heater power switch power switch E 3 6 3 EMERGENCY STOP BUTTON e Press the EMERGENCY STOP button to stop the machine when emergency occur e When releasing emergency stop turn the button clockwise Film tension Power lamp Qe bution adjustment dial J Cycle start button OMNi 3000S ST Service Manual 3 8 2 MEMORY INITIALZATION Hardware Test Key check Memory Test Peripheral Devices Test Communication check Scale data adjustment Thermal head adjustment ROM version Initialize internal memory Initialize extemal Wrapper check Wrapper settings Ten key check Preset key check Full keyboard check Touch panel adjustment I2NET1 loop back test I2NET2 loop back test I2NET1 RAM test I2NET2 RAM test A D data Span data lt Zone gt Head resis
112. cted veyor Scale cable is damaged 7 19 OMNI 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 9 FILM PRESS ROLLER Lower limit photo sensor Upper limit photo sensor Up down dectection paddle Gear Close photo sensor Grab detection paddle photo sensor Film grip AG Grab motor P 858 B 518 Open photo sensor Grab motor 50 Closed photo sensor OMNi 3000S ST Service Manual 7 20 Chapter 7 MAIN UNITS amp ERROR MESSAGES Film Press Roller Error Messages 1110 Film press raise lower Error No Message Symptom No 1110 0002 Left Film switch motor switching Feeder is normal 1110 0002 Left Film switch motor Feeder not movable No 1110 0002 Left Film switch motor Does not move up and down 1111 Film grab paddles Message Symptom 1111 0002 Left Film switch motor Does not move up and down No 1111 0002 Left Film grab motor Lever not closed No 1111 0002 Left Film grab motor Lever not open 1111 0002 Left Film grab motor Lever not to move 7 21 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 10 LIFT SIZE CHANGE Lift switching motor Timing belt Back photo sensor Center photo sensor Front photo sensor Detection paddle Electro magne
113. d 4 The default value is NO SAVE Message Reference in Satellite Machines not yet applicable 1 Select which message master within own machine or master machine to be referred by the satellite machine during master satellite use 2 Press the button to select the desired function Selected button will be highlighted 4 The default value is MASTER Touch Panel 1 Select whether the touch panel can be used or not in normal mode However even if NO USE is selected there are still some functions that require the touch panel to be used 2 Press the button to select the desired function Selected button will be highlighted 3 The default value is NO USE Cut Character Number Button 1 Program the cut number of characters when the table of item names message names and coupon names are displayed 2 Data range is from 0 to 47 because the max number of characters for one line is 48 3 The default value is 0 characters no cut Cut Line Number Button 1 Program the cut number of lines when the table of item names message names and coupon names are displayed 2 Data range is from 0 to 29 because the max number of lines is 30 3 The default value is 0 lines no cut 4 27 OMNi 3000S ST Service Manual Chapter 4 TEST MODE Date Selection 1 Program the order sequence of the date display print 2 Data range is from 0 to 5 0 M D Y 1 D M Y 2 Y M D 3 M alphabet D Y 4 D M alphabet Y 5 Y M
114. d the character string edit screen for the loaded character string number is again displayed OMNi 3000S ST Service Manual 6 14 Chapter 6 PROGRAM MODE 6 2 3 DELETION CONFIRMATION POP UP SCREEN COMMODITY NAME T 000001 TEST ITEM DATA 000001 TEST ITEM DATA 000001 ona na NOTE Can check descriptions pressing PRINT key to issue a label NOTE Can go to next plu edit by pressing SHIFTHHPLU key Executing deletion operation Press the Delete button on the pop up screen to delete the edited character string from the master The display after deletion returns to the screen that was displayed immediately before the character string edit screen Canceling deletion operation Press the Cancel button on the pop up screen to cancel deleting the load character string If this operation is executed by pressing the MENU button on the screen or by pressing the END key the display after the button is pressed returns to the screen that was displayed immediately before the character string edit screen But if this operation is executed during loading after the button is pressed the character string edit screen for the loaded character string number is again displayed 6 15 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 2 4 COPY EXECUTION CONFIRMATION POP UP SCREEN COMMODITY NAME ar J
115. d cell P 830 A D board Load cell Stepping motor ub fear Upper 521 a Stepping Hand insertion sensor driver Lower 522 Safety Relay1 relay a module Foreign object 513 sensor f Relay2 f 516 Home position sensor See section 7 18 for Item sensor connection OMNI 3000S ST Service Manual 7 18 Chapter 7 MAIN UNITS amp ERROR MESSAGES Operation 1 After the tray placed on the conveyor is finished being weighed by the built in scale and the weight has stabilized the stepping motor starts 2 This motor drives a chain that transports the tray onto the lift 3 The chain stops when the chain claw passes the home position sensor 4 The stop position of the chain with claws can be adjusted by sliding the home position sensor Infeed Conveyor Error Messages ErorNo Message Symptom Check 1109 0000 Wrapper action error Conveyor infeed claw chain Connection of relay connectors Infeed conveyor motor does not move Motor does I move Infeed conveyor motor move Motor moves No 1134 0000 infeed conveyor is pulled out At start No 1147 0001 Hand is inserted Conveyor Do not put hand into Con veyor No 1603 0000 Weight is on weigh platter Remove weight Scale is out of calibration Calibrate to reset zero point No 1601 0000 Scale is not connected Do not put hand into Con Scale cable is disconne
116. d height setting is not lower than the surface of the rear wrapping plate e Wrapping conditions must be adjusted by selecting a correct width of the film tray lifting position tray sizes and the strength of the solenoid A trouble should not be removed only by raising the lift head height when a tray is damage e Lift Head Height Litt head Zampe DEM HE sating a factory 9007 Litt haad Find and set the best positions after carrying out wrapping tests for each tray type The positions will differ depending on strength and shapes of the trays 9 7 OMNi 3000S ST Service Manual Chapter 9 WRAPPING KNOWLEDGE When the lift head is set too high and or the film is too wide When the lift head is set too high A the tray is pushed onto the discharging rollers C by the rear wrapping plate B and the film from the rear cannot be folded underneath the tray bottom When the lift height is appropriate the film at the rear is properly folded under the tray bottom D because the tray is not pushed onto the discharging rollers If the film is too wide the film at the rear will become too loose to be folded under the tray bottom Heater OMNi 3000S ST Service Manual 9 8 Chapter 9 WRAPPING KNOWLEDGE SET THE POSITION OF LABEL APPLICATOR A default value has been set for the label applicator position In order to position the label applicator in a required place change a numeric valu
117. dit screens Two different character sizes 14X07 and 20X10 are available for a maximum of 35 characters for store name and 1 character size 14X07 is available for a maximum of 46 characters for store address 959 1 SHIMOMRGRRI RITTO CHO KURITAGUN JAPAN OMNi 3000S ST Service Manual 6 26 Chapter 6 PROGRAM MODE 6 6 2 STORE FILE DELETE CONFIRMATION POP UP SCREEN Delete confirmation STORE NAME Is it okay to delete data 959 1 SHIMONAG SH um Deleting a Store File Call up the store file by entering the store number using the numeric keypad on the key sheet and press either the STORE NO button on the screen or the PLU key on the key sheet To delete the store file press the DELETE button on the Store File screen The Delete pop up screen will then appear asking for confirmation Press the Delete button on the pop up screen 6 27 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 6 3 STORE NAME EDIT SCREEN STORE NAME OT DELETE ISHIDA CO LTD pd 5 SHIFT 60 m R LINE E nar a NOTE Can go to next plu edit by pressing SHIFT HPLU key INPUT E OMNi 3000S ST Service Manual 6 28 Chapter 6 PROGRAM MODE 6 6 4 STORE NAME SAVE CONFIRMATION POP UP SCREEN STORE NAME Ne 000002 DELETE STORE 2 No
118. e Manual Chapter 11 HELP MESSAGE 11 1 HELP SCREENS CLRCFUNCTION KEY Description Clears numeric data data entered in INPUT area Closes error message and dialog boxes Operation CLR key E R OMNi 3000S ST Service Manual 11 2 Chapter 11 HELP MESSAGE Deseription eCalls us preset date catering data preas PIU key fo call up PIU data corresponding bo PLU amber data st to the Scale ows previnus data tHe error occurs for uaresistered number 995000 well diseday ROS STICH set for 6 DIGIT and set to 4 P ress this ker to automatically discharge item in wrapser PRINT FUNCTION KEY Description Prints label weight total Operation After displaying the GRAND TOTAL menu press the PRINT key to print GRAND TOTAL label Press the PRINT key to cancel upper lower weight error and automatically print GRAND TOTAL label at the same time With call up a non weigh PLU and the heater is up press the PRINT key for continuous printing of fixed price labels Press the CLR key to stop printing With call up weigh item in MANUAL mode press the print key after weighing stabilization to execute operation packing label ing 11 3 OMNi 3000S ST Service Manual Chapter 11 HELP MESSAGE PAPER FEED CFUNCTION KEY Description Performs label feed This is used during l
119. e data display field to data OMNi 3000S ST Service Manual 5 6 Chapter 5 SETUP MODE 5 3 CODE SETUP Press the CODE SETUP button on the Setup Menu screen to display the following screen CODE SETUP Bans 156 8 c 3 Setting procedure Press a button to enable the digit the button will then be highlighted Buttons pressed must be consecutive and their number must be smaller than the maximum number of digits Department code DEPARTMENT CODE 1 Specifies the start digit of the department code in the 8 digit commodity code 2 The maximum number of digits is 4 Group code GROUP CODE 1 Specifies the start digit of the group code in the 8 digit commodity code 2 The maximum number of digits is 4 NON PLU 8 digit code NON PLU8 CODE 1 Specifies the start digit of the NON PLU8 digit code in the 8 digit commodity code 2 The maximum number of digits is 8 However at present the number of digits that can be actually printed as a barcode in the current barcode types is 2 If a value larger than the number of the specified barcode type code digits is specified print is performed from the end of the data according to the number of digits NON PLU13 code NON PLU13 CODE 1 Specifies the start digit of the NON PLU13 code in the 8 digit commodity code 2 The maximum number of digits is 8 However at present the maximum number of digits that can be ac
120. e lift OMNIi 3000S ST Service Manual 4 16 Chapter 4 TEST MODE n Criteria for Adjusting Each Position Original lift position Adjust the surface of the infeed conveyor and lift head to the same level Upper lift position Adjust the positioning with the wrapping plate Lower lift position Adjust the positioning of the lift head and the switching lever 4 17 OMNi 3000S ST Service Manual Chapter 4 TEST MODE 4 3 3 PRINTER ADJUSTMENT PRINTER ADJUSTMENT Adjustment for positioning and speed of original label applicator Press key to adjust positioning and speed Label positioning changes by adjustment of speed Change the label positioning front and back in tray master FOR DOWN FOR QUICK FOR UP FOR SLOW Original Position Applicator Vacuum plate stand by position Setting an original position Applicator Vacuum plate stand by position e Set to change the applicator vacuum plate stand by position in a label Peel state using the and buttons e Issue a label to check the label Peel state and adjust the position up and down using the button to move up and the button to move down e Setting range is 1 to 9 Default setting is 3 1 depending on models e Once the data is set it will not be cleared by RAM clear operations Original Speed Applicator arm up and down speed Setting an original speed Applicator arm up and down speed e Set t
121. e of the Label Position F B on the Tray Program 2 2 screen using the and buttons Label application timing is counted after the pusher starts moving and the label is applied during a tray is moving Note When attaching the bracket ensure that the magnet and rubber are placed correctly When the bracket installation and the tray adjustment are not performed properly the error 1106 0002 will be caused TRAY PROGRAM 2 2 jJ r3 9 9 OMNi 3000S ST Service Manual Chapter 1 0 WIRING DIAGRAMS 10 1 OMNi 3000S ST Service Manua HIGH VOLTAGE CIRCUITS POWER SUPPLY PRINTER DC BRUSHLESS MOTOR Chapter 10 WIRING DIAGRAMS UNE AWW LINE RD Z LINE 3BK 2S umean AS F25 AUVAC LINE 1 RD L 17 LINE 3 BK LEE 75 Power Sugay 1 22 LINE I RD 4 Lg Other Circuits l qe Print Cirat Board Print Cirut Board 2 Print Circuit Board mE H 2 957 P 258 NOB P 258NOA P 858 No C 22 I Lift Swit Motor Lett Side 1 Film Roll Move Motor EZA 2 0 Discharge motor Wee abp 2 srage 2 Right Side lt 2 Film Roll Move Motor Heater rotor Side Wragoing Motor LINE IRD DC Brushless Motor Diiva 2 S Pan 2 2007 Face Move Motor Pusha Motor LINE 2 M DC Brushless Motor Driver LINE
122. ecuted when the YES button is pressed OK is displayed when the setting is performed without any errors When an error occurs ERR is displayed 2 When the NO button is pressed setting is not executed The execution confirmation pop up screen will then close Process to connect wiyh IF 21 when Data Save Load and Dip switch setting Connect DSUB 9 from IF 21 to Option connector at the bacward of Control console P 851 Insert Power plug for IF 21 Tura ON Dip switch No 2 of IF 21 Insert FD into IF 21 Save or load the data though Data Save Load menu Touch pand Control console FD HO SWIC 6P OFF ON 123456 4 13 OMNi 3000S ST Service Manual Chapter 4 TEST MODE ES PERIPHERAL MACHINE Press the PERIPHERAL MACHINE TEST button on the Test Menu screen to display the following screen This procedure explains how to perform checks on the wrapper unit operation and set up of the hardware after installation has been completed PERIPHERALS TEST WRAPPER CHECK WRAPPER SETTING PRINTER ADJUSTMENT 1 30005 5 Service Manual 4 14 Chapter 4 TEST MODE 4 3 1 WRAPPER CHECK Press the WRAPPER CHECK button on the Peripherals Test screen to display the following screen WRAPPER CHECK KEY IN AND TOUCH EXECUTE BUTTON THEN TEST OPERATION
123. ed data the displayed fixed price data becomes unit price data and changes to weigh item x5 digits can be entered UMMaster is automatical ly updated when YES is selected for UNIT FIXED in RENEW SET 11 13 OMNi 3000S ST Service Manual Chapter 11 HELP MESSAGE TRAY PRESET FUNCTION KEY TRAY BUTTON Description Used to call up tray master with packing operation Operation PLU is called up enter the tray number and press a the TRAY key or TRAY No button to call up tray master Pressing the TRAY key with no entered data displays the registered tray name range depends on the PLU master is automatically updated YES is selected for TRAY No in AUTO RENEW SET WRAP MODE PRESET FUNCTION KEY WP L BUTTON Description Used to changed wrap setting wrap label label only wrap only Operation After PLU is called up press either the WRAP MODE key or the LABEL WRAP button to change between the settings in wrapping modc Note master is automatically updated when YES is selected for WRAPPING MODE in RENEW SET futomatically changes to LABEL when heater is up OMNi 3000S ST Service Manual 11 14 Chapter 11 HELP MESSAGE ADD NON ADD PRESET FUNCTION KEY ADD BUTTON Description Jsed to change between settings in label print mode ADD NON PRN NON ADD Operation PLU is called up press either the ADD NON ADD key
124. eder Refarancepasiian sensor Clexacaz Clarence abes d f m ps Claranca t d Heder Try TO ES gt amp 0900 7 SNA 9 3 OMNi 3000S ST Service Manual Chapter 9 WRAPPING KNOWLEDGE ADJUST THE FILM TENSION OF THE TRAY SURFACE Adjust the overall film tension of the tray surface using the and buttons The film tension can be adjusted by adjusting the timing of movement of the rear wrapping plate left and right wrapping plates and the pusher as well as the solenoid strength em lt Adjust the tension of the rear of the using the solenoid The rear tension of the tray is adjusted by using the rear wrapping plate lt Adjust the tension of the tary side using the solenoid The tensions of the tray sides are adjusted by using the side gt wrapping plate Adjust the tension of the front of the using the solenoid The rear tension of the tray is adjusted by using the rear _ wrapping plate D C 1 The difference between rear tension and side tension must not exceed three Adjust by changing the setting for the length and width of the tray Change the settings for width and length of the tray Start timing of wrapping plates is programmed by entering the tray length and width The timing of the rear wrapping plate and side wrapping plates will slightly differ depending on the individual machine when the tray size is
125. ensor 2 st zh SEC VU Printer move motor photo sensor 3 sn Electro magnetic TM contactor photo sensor 4 85 yD OMNi 3000S ST Service Manual 7 24 Chapter 7 MAIN UNITS amp ERROR MESSAGES n Printer Movement Error Messages EmorNo Message Symptom Labeling machine move motor side 0 1 2 3 4 Labeling machine move motor 0 1 2 3 4 Labeling machine move motor 1113 0000 Wrapper action error Printer does not move Motor Labeling machine move motor Wrapper action error Fuse F2C F2D Labeling machine move motor 7 25 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 12 POLISHED FILM FEED ROLLER Roller clutch p E P 858 C P 858 D2C D2B Roller brake LI Roller brake DOC DOB Roller clutch Roler clutch Left side Right side OMNi 3000S ST Service Manual 7 26 Chapter 7 MAIN UNITS amp ERROR MESSAGES n Film Roller Error Messages No Message EmorNo Message Sympom No 1114 0002 None No 1114 0001 Right Roller clutch brake Film waiting condition is not good Clutch 7 27 OMNi 3000S ST Service Manual 7 MAIN UNITS amp ERROR MESSAGES 7 13 FILM CUTTER Polished feed roller clutch Cutter dutch Cutter brake Cutter clutch 558 Home position photo sensor Left side Right side OMNi 3000S ST Serv
126. error Film cutter original position sensor right error P 857 error 1134 0000 Infeed Conveyor Infeed conveyor is pulled out Removed Infeed conveyor front rear sensor error P 587 error 1135 0000 Lift Large Small Lift large small incorrectly programmed or film Selection width incorrectly programmed Feeder move middle position sensor error P 858 No B P 858 No A error P 858 No B error Foreign object caught in the motor Feeder motor error Film cutter clutch brake right error Feeder count sensor error Film cutter original position sensor right error P 857 error P 858 No A error P 858 No B error Foreign object caught in the motor Feeder motor error Film cutter clutch brake left error Feeder count sensor error Film cutter original position sensor left error Lift Upper Limit Sensor Lift upper limit sensor error Lift upper limit height incorrectly programmed Lift lower limit height incorrectly programmed Lift original position height incorrectly programmed Harness damaged or short circuited between P 587 and servo amplifier Servo amplifier error P 587 error P 857 error 1 2 3 4 5 6 7 8 1 2 3 4 5 6 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 OMNi 3000S ST Service Manual 12 14 Chapter 12 ERROR MESSAGES Error Sub error No Error Unit 1137 0000 0002 Lift Lower Limit Sensor
127. ess He ker to call up up escape i 7 th AP ssm nill be Master automatically undated hen YES is selected for POP FIXED PRICE PRESET FUNCTION KEY TOTAL PRICE BUTTON Description Used to change fixed price data WEIGH F P PLU NON WEIGH PLU Operation fter is called up enter the fixed price data and press the FIXED PRICE key to set entering data as fixed price data When calling PLU is weighing item the entered data becames fixed price data and changes to non weigh item When there is no entering data the displayed unit price data becomes fixed price data and changes to non weigh item x he TOTAL PRICE button is only available for non weigh and has the same functions as the FIXED PRICE key Only 6 decimal places are possible DWMaster is automatical ly updated when YES is selected for UNIT FIXED in RENEW SET OMNi 3000S ST Service Manual 11 10 Chapter 11 HELP MESSAGE LOGO PRESET FUNCTION KEY Description Used to set logo image printed to label Operation After PLU is called up enter the logo number and press the LOGO key to set The range for logo numbers from 7 to 98 Note is not possible when logo unit is not in label ormat DISCOUNT PRESET FUNCTION KEY DISCOUNT BUTTON Description Used to set mark down price Operation PLU is called up enter the mark down price data and press the DISCOUNT key to set the entered data
128. eter unit defective 3 Servo amplifier defective 1116 008 Servo Amplifier RS 422 1 Harness is damaged or short circuited between Error the P 587 and the servo amplifier 2 P 587 error 3 Servo amplifier defective 1116 0090 Servo Amplifier Original 1 Positioning operation performed without returning Point Return not to original position Completed 1116 0092 Servo Amplifier Battery 1 Servo amplifier built in in battery voltage drop Disconnection Warning 2 Battery cable damaged or battery is defective 1116 0096 Servo Amplifier Original 1 Residual pulse remains more than the Position Incorrectly Set programmed value 1116 0097 Lift Upper Limit Sensor 1 Lift upper limit height incorrectly programmed 2 Lift lower limit height incorrectly programmed 3 Lift original position height incorrectly pro grammed 4 Harness damaged or short circuited between P 857 and the servo amplifier 5 Servo amplifier error 6 P 857 error 7 Lift upper limit sensor error 1116 0098 Lift Lower Limit Sensor 1 Lift upper limit height incorrectly programmed Error 2 Lift lower limit height incorrectly programmed 3 Lift original position height incorrectly pro grammed 4 Harness damaged or short circuited between P 857 and the servo amplifier 5 Servo amplifier error 6 P 857 error 7 Lift lower limit sensor error 0000 DC Brushless Controller 1 Ejection pusher motor error 2 DC brushless controller error 3 P 587 error Film Deple
129. f label AQUICHE Prinia Lab Cover E How to put through the label paper Pick up the U pin and take off remaining label back paper on the roller Insert new label roll and put through the label paper through Label Sensor between print rubber roller and thermal head Wind printer paper around Roller and fix by the U pin Make sure to close thermal head Press Feed Button until new label appears Note Please make sure to put the label paper through label sensor Label printing position can be adjusted at Label Format on the display manu 3 11 OMNi 3000S ST Service Manual Chapter 3 INSTALLATION 39 FILM ROLL SETTING To install the Film Roll to the rear frame of the machine attach the metal plate as shown below using a tapped screw hole on the film roll shaft In this case make sure that the front side film roll is on the film set position bracket when unable to fasten using the screw hole located on top of the shaft fasten the metal plate and bracket to the shaft using the 5mm screw on the front side Film roll motor _ Film set position bracket brake unit stops rotation of the film roll when film feeding stops Adjust by moving the solenoid up and down using M5 bolts so as to be able to make a 5mm gap A when s
130. form calibration Confirm that the 1 stabilized signal is displayed on the lower left of the screen OMNi 3000S ST Service Manual 4 8 Chapter 4 TEST MODE 4 1 4 THERMAL HEAD SET Press the THERMAL HEAD SET button on the Hardware Test screen to display the following screen XTMA HD HOM TO SET THE THERMAL HEAD 1 SET THE HEAD RESISTIVE VALUE AND PRINT DENSITY 2 PRESS THE PRINT KEY TO CONFIRM THE PRINT CONDITION ON THE TEST LABEL 3 PRESS THE PEEL KEY TO ADJUST THE OPTICAL AXIS OF PEEL SENSOR 4 CLEAR THE HEAD RUNNING DISTANCE WHEN THE HEAD IS CHENGED e Specifying the resistance of the head Enter the resistance value for the thermal head and press the HEAD RESISTANCE button on the screen or press the HEAD RESISTANCE display field to set the data e Specifying the print density Enter the density level 0 9 and press the PRINT DENSITY button on the screen or press the PRINT DENSITY display field to set the data e Adjusting the peel sensor level Press the PEEL button on the screen to measure the level of the peel sensor The measured value is displayed in the PEEL SENSOR LEVEL display field Press the PEEL button on the screen to adjust the optical axis of the peel sensor e Peel sensor sensitivity level Peel sensor Sensor display value Peel Sensor Optical Receiving Voltage Optical transmission 200 counts or more 4V or more Interrupted Optical transmission 25 counts or less 0 5V
131. hapter 7 MAIN UNITS amp ERROR MESSAGES 7 27 NON MESSAGE ERROR CONDITIONS Warm up 5 Scale weight is unstable sequence message Check calibration Replace A D board Replace load cell Filme Feed Clean stop position photo sensor Clean stop position photo sensor reflector Check stop position photo sensor alignment Ad just sensitivity of stop position photo sensor Stop position is inconsistant Infeed pusher tabs break photo eye and give false readings that item has entered onto lifter VIO ITEM error message is not displayed Check film roll position Check proper film coverage on white film feed belts Check action of film roll brake solenoid Film wrap around the polished roller Photo sensor is too strong Signal is reflected of metal surface instead of reflective pad Adjust sensitivity Rear film feeder does not align with small green belt on film press unit Push printer back to engage home position micro switch Label does not apply Prints feeds OK Labeller Warm up sequence After will serve you shortly message stuck at Y Scrambled memory Perform SRAM and or EZROM memory clear as needed Jumps and sticks when moving between large and small film sizes Clean and lubricate main square shafts Disassemble and check co
132. he screen The programmed pressure adjustment data will then be displayed in the PRESSURE ADJUST display area Applicator Move Operation Data Programming After programming the left and right label position press the MOVE button on the screen to start moving the applicator Labeling Test Operation Perform labeling test through weight stabilized pricing operation a non printing label is issued Label Feeding Operation Label feeding operation is performed by pressing either the FEED button on the screen or by pressing the PAPER FEED key on the keysheet 6 49 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 11 3 TRAY PROGRAM 1 2 DELETE CONFIRMATION POP UP SCREEN TRAY PROGRAM 2 2 Deleting Tray Master Data Ensure that numeric data entry is possible in the INPUT field If not possible press the SHIFT button on the screen to enable numeric data entry Enter the tray master number in the INPUT field using the numeric keypad and press the PLU key on the key sheet Press the DELETE button on the screen and the Delete pop up screen will appear asking for confirmation Press the Delete button on the pop up screen In order to go to the next tray program screen first press the Shift button on the screen to accept the numeric data to entered in the INPUT field then enter the desired tray number using the numeric keypad and press the PLU key on the key sheet OMNi 3000S ST Service Man
133. how to edit the department name using edit screens Only 1 character size 14X07 is available from a maximum of 14 characters DEPARTMENT NAME ma DEPT 1_ COLUMN SE sur 60 LINE DATA ENTRY 002 nar woe REVERSE i NOTE Can go to next plu edit by pressing SHIFTHHPLU key INPUT 6 39 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 9 2 SAVE CONFIRMATION POP UP SCREEN DEPARTMENT NAME 1000001 DELETE J IDEPT NAME 1_ No 1 DEPT 1 LINE oo mmm NOTE Can go to next plu edit by pressing SHIFT HPLU key Saving Department Data To save the department name data enter text using the key sheet Press the MENU button on the screen and the Save pop up screen will appear asking for confirmation Press the Save button on the pop up screen OMNi 3000S ST Service Manual 6 40 Chapter 6 PROGRAM MODE 6 9 3 DELETE CONFIRMATION POP UP SCREEN DEPARTMENT NAME 1000001 DEPT 1 Delete No 1 DEPT NAME 1 LINE won 07 NOTE Can go to next plu edit by pressing SHIFTI PLU key INPUT Deleting Department Name Data Press the Delete button on the screen and the Delete pop up screen will appear asking for confirmation
134. ial Set the temperature approx 120 to 130 degree centigrade OMNi 3000S ST Service Manual 3 16 4 TEST MODE TEST MODE ENTRY Turn on the power breaker and immediately after the ISHIDA logo is displayed on the screen within approx 3 seconds enter the ID number 495344 The following test menu screen will then be displayed TEST MODE EXIT After completion of TEST menu turn OFF the MAINPOWER SWITCH and ON again that the menu will return to Normal Mode 4 1 OMNi 3000S ST Service Manual Chapter 4 TEST MODE 4 1 HARDWARE TEST Press the HARDWARE TEST button on the Test Menu screen to display the following screen OMNi 3000S ST Service Manual 4 2 Chapter 4 TEST MODE 4 1 1 KEY CHECK Press the KEY CHECK button on the Hardware Test screen to display the following screen ees REY CHER 4 3 OMNi 3000S ST Service Manual Chapter 4 TEST MODE 4 1 1 1 MAIN MEMBRANE KEYBOARD CHECK XCONFIRM MAIN KEYBOARD OPERATES CORRECTLY BY ENTERING KEY Pressing any of the main memobrane Key displays the code of that key OMNi 3000S ST Service Manual 4 4 Chapter 4 TEST MODE 4 1 1 2 PC KEYBOARD CHECK ii P CER ON IRM IF PC KEYBOARD OPERATES CORRECTLY BY ENTERING KEY INPUT KEY DATA A INPUT KEY CODE IEM Pressing any key on the full keyboard the PC displays the entered code or control code for internal use
135. ice Manual 7 28 Chapter 7 MAIN UNITS amp ERROR MESSAGES n Cutter Error Messages Symptom C 1115 0001 Right Wrapper action error Film over no perforation Clutch No 1115 0002 Left Film cutter No 1115 0001 Right Wrapper action error Film over with perforation Home position photo No 1115 0001 Right Wrapper action error Film winds around roller Brake 7 29 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 14 LIFT SERVO CONTROLLER AC Servo Control ler LINE 2 WH OOVAC idi LINE 3 RD Lift Motor LINE 2 WH 200VAC LINE 1 RD LINE 3 BK 30005 5 Service Manual 7 30 Chapter 7 MAIN UNITS amp ERROR MESSAGES n Lift servo Controller Error Messages Error No Case Error No Causes 1116010 Shortage ofvotage imeoos1 _ 116012 Memory errorno 1 1160052 Excessive atowance __ 1116 0042 Feedback error 1116 00E3 Absolute position counter warning Main circuit element overheat 1116 00E8 7 31 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 15 FILM FEEDER Roll clutch Polished fim feed roller Cutter guard P Cutter clutch Film yesno fm over sensor Roll brake Cutter brake A Film separation solenoid a Feeder count photo sensor o Film yes no SFR film over sensor Count photo sensor D2B Roller brake 60VV
136. ift Heads Transports trays and tilt to facilitate the wrapping action There are 10 heads out of which three sliding heads are used depending on the tray size Lift Switch Moves the lever to the appropriate size using a servo motor Switches the lift heads from large to small and small to large Rear Wrapping Plates Wraps the film underneath the rear of the tray The motor starts with the wrapping start timing The wrapping plate moves forward and pushes the film underneath the rear of the tray Left Right Wrapping Plates Wraps the film over the sides of the tray The motor starts with the wrapping start timing The left and right wrapping plates slide in and fold the film underneath the tray Wraps the film under the front of the tray and pushes the tray out The motor starts with the wrapping start timing The pusher comes forward folding the film underneath the tray in time with the feeder clamp Feeder Drive Drives the feed belt feed roller and cutter When the motor moves the front and back feeders turn the number of times specified by the encoder The feed roller and cutter switch on and off using a clutch and brake Feeder Mover Moves the rear feeder depending on the size of the film using a motor For 2 and 3 roll types the sensors detect the width of each film and moves to the film width For the 1 roll type the feeder mover moves to
137. ion selectable items Selected item is then highlighted 3 Default value is NON ADD 5 13 1 30005 5 Service Manual Chapter 5 SETUP MODE 9 6 FUNCTION KEY SET Press the FUNCTION KEY SET button on the Setup Menu screen to display the following screen SELECT THE ENTRY NUMBER AND TOUCH THE FUNCTION KEY TO SET 1 MESSAGE 2 PLU LISI SPEED SISTORE Aj LD FDXED PRICE 23 CASSETTE PRINI 7 DISCOUNT 25 TODAY RP 8 EDIS 9 HUS _ PRICE d mE iL 3 ADD 2 DIN TUIL oo m a OMNi 3000S ST Service Manual 5 14 Chapter 5 SETUP MODE Setting the preset function keys Enter a function key type number in the list on the right hand side of the screen fixed to 1 to 36 and press the desired function key to assign it to the number The name of the pressed button is displayed as the name of the function key for the entered number The setting is now completed Clearing the setting of the preset function key Enter O or a number whose function key name field is blank in the list on the right hand side of the screen Then press the preset function key button to be cleared A blank button name field indicates that the button is cleared no
138. ired data in each fielid NUTRITION No Call up the nutrition master file by entering a numeric value 1 to 9999 and pressing the button SERVING SIZE Used to enter characters such as 1 cup slice by using the operation keysheet and pressing the cell SERVING PER CONT Used to enter alphanumeric data 4 digit by pressing the button TOTAL CALORIES Used to enter alphanumeric data 4 digit by pressing the button CALORIES FROM FAT Used to enter alphanumeric data 4 digit by pressing the button TOTAL FAT SATURATED FAT CHOLESTEROL SODIUM CARBOHYDRATE DIETARY FIBER SUGARS PROTEIN Used to enter the ingredient weight data by entering a numeric value and pressing the cell to set Select a unit of weight measure by pressing the button The selected measurement will then be highlighted Enter the percentage of the ingredient to be obtained for the daily total requirement of an adult by entering a numeric value and pressing the cell to set VITAMIN A VITAMIN C CALCIOM IRON Used to enter percent max 3 digits in the desired field and press the corresponding button 6 63 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 1 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES MENU FOR MAIN UNITS AND ERROR CODES 3 10 4 Error Number s 201 to 208 601 to 607 1101 1102 1601 701 to 724 8 1106
139. is performed by pressing the RETURN button on the screen Film Feed Operation Film feed operation is performed by pressing the F FEED button on the screen Tray Name Programming Edit Screen Switch Tray name edit screen is displayed by pressing the NAME button on the screen Tray Master Programming Screen Switch Tray name program screen 2 2 is displayed by pressing the PAGE button on the screen OMNi 3000S ST Service Manual 6 48 Chapter 6 PROGRAM MODE 6 11 2 TRAY PROGRAM 2 2 SCREEN TRAY PROGRAM 2 2 3 Tray No Displays a tray number for the wrapping test Labeling Angle Horizontal Vertical Selects a label angle either horizontal or vertical to the tray Label Position 1 8 Select a required label position and angle from 1 to 4 when HORIZONTAL is selected or from 5 to 8 when VERTICAL is selected Applicator Left Right Position Programming Enter the label position data then press the LABEL POSITION R L button on the screen The programmed label position data will then be displayed in the LABEL POSITION R L display area Applicator Front Rear Position Programming Enter the label position data then press the LABEL POSITION F B button on the screen The programmed label position data will then be displayed in the LABEL POSITION F B display area Label Pressure Adjustment Data Programming Enter the pressure data then press the PRESSURE ADJUST button on t
140. item is as follows Digit Prints the month in number 1 to 12 Jan Feb Mar Prints the month data in 3 character English The default value is 00 OMNi 3000S ST Service Manual 5 40 Chapter 5 SETUP MODE 5 11 WRAPPER SETTING WRAPPER SETTING 1 2 FILM MATERIAL Selection of Film Materials 1 Programming the selection of film material to be used 2 Programmed by pressing the desired material under the FILM MATERIAL selection area Selected item is then highlighted 3 Default value is PCV Film Centering Adjustment Left Adjustment is performed by using the and buttons in the FILM CENTERING ADJUST LEFT selection area Direct data entry is also possible Film Centering Adjustment Right Adjustment is performed by using the and buttons in the FILM CENTERING ADJUST RIGHT selection area Direct data entry is also possible Film Length Adjustment Left Adjustment is performed by using the and buttons in the FILM LENGTH ADJUST LEFT selection area Direct data entry is also possible Film Length Adjustment RIGHT Adjustment is performed by using the and buttons in the FILM LENGTH ADJUST RIGHT selection area Direct data entry is also possible 5 41 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE Tension Adjustment Front Adjustment is performed by using the and buttons in the STRETCH FRONT selection area Direct data entry is also
141. ivity incorrectly adjusted Film sensor rear right sensitivity incorrectly adjusted Film sensor front right error Film sensor rear right error Film count sensor error Film cutter clutch brake right error 9 Film cutter original position sensor right error 10 P 587 error 11 P 588 No B error OMNi 3000S ST Service Manual 12 12 Chapter 12 ERROR MESSAGES Error No Sub error No Error Unit 1127 0002 Film Over Left Film over error Film waste detected Film sensor front right sensitivity incorrectly adjusted Film sensor rear right sensitivity incorrectly adjusted Film sensor front right error Film sensor rear right error Film count sensor error Film cutter clutch brake left error Film cutter original position sensor left error 10 P 587 error 11 P 588 No C error 1128 0000 0001 Manual Insertion 1 Foreign object caught in the motor 2 The item contents have spilled over the rim of the tray 3 Sensitivity level of the Infeed conveyor manual insertion sensor is incorrectly adjusted 4 Infeed conveyor sensor error 5 P 587 error Note Sub error 0000 occurs when wrapping operations are not performed Sub error 0001 occurs after wrapping operations are performed 1129 0001 Clamp Middle Front 1 P 858 No B error Solenoid 1129 0002 Clamp Side Front 1 P 858 No A error Solenoid 1129 0003 Clamp Middle Rear 1 P 858 No B error Solen
142. late then the label apply signal triggers start de scending the vacuum plate and the arm Arm and the rubber cushion located at the arm end applies the label to a tray Vacuum plate Good condition e A label is sacked to the rubber cushion not released until it reaches the tray and applied to the specified position e Setting change for speed adjustment is not required Tray M J Bad condition e A label is released from the rubber cushion until it reaches the tray and not applied to the specified position e Speed setting must be changed by increasing 2 10 in case of 8 M J 1 30005 5 Service Manual 4 20 Chapter 4 TEST MODE FILE CONTROL FILE CONTROL FILE CHECK DATA SAVE LOAD File Check 1 Registration status and the remaining capacity of each master is displayed 2 Each master is initialized File Save Load 1 Master file save load is performed using IF21 2 Master file save load is performed using a PC 3 The applicable masters are only for OMNi 3000 S ST series 4 21 OMNi 3000S ST Service Manual Chapter 4 TEST MODE 4 4 1 FILE CHECK FILE CHECK Tel FENE ON 2 MASTER AVAILABLE MEMORY 487 Kb i AVAILABLE PLU FILE 4314 PLU FILE 4374 _ 4 MESSAGE MASTER 0 MOVE CURSOR BY TOUCHING 5 pre wenn
143. loading mode as a message Display of NOTE message Previewing procedure and succeeding loading procedure of a single item master is displayed 6 13 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 2 2 SAVE CONFIRMATION POP UP SCREEN COMMODITY NAME 1000001 DELETE TEM DATA 000001 1 ITEM DATA 000001 tv S 1 i mur EIE NOTE Can check descriptions by pressing PRINT key to issue a label NOTE Can go to next plu edit by pressing SHIFT 4PLU key Executing save operation Press the Save button on the pop up screen to save the edited character string into the master If this operation is executed by touching the MENU button on the screen or by pressing the END key the display after saving returns to the screen that was displayed immediately before the character string edit screen But if this operation is executed during loading after saving the character string edit screen for the loaded character string number is again displayed Canceling save operation Press the Cancel button on the pop up screen to cancel saving the edited character string If this operation is executed by pressing the MENU button on the screen or by pressing the END key the display after the button is pressed returns to the screen that was displayed immediately before the character string edit screen But if this operation is executed during loading after the button is presse
144. me 14 characters Tray name 18 characters Only for the 14X07 character sizes if the number of characters exceed the limit the return code is automatically entered In addition word wrapping is available to enter the return code so that there will not be any broken words at the lines end 6 17 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 63 PRICE CHANGE 6 3 1 PRICE CHANGE EDIT SCREEN There are two ways of changing item pricing information Price Change Real Time is used to change a price unit price fixed price discount price for a selected item on a real time basis Price Change Batch Process is used to program price change information for multiple items to perform price change on a batch basis PRICE CHANGE PRICE CHANGE REAL OMNi 3000S ST Service Manual 6 18 Chapter 6 PROGRAM MODE 6 3 2 PRICE CHANGE REAL EDIT SCREEN 000004 MEME Lo ws amw 2 INPUT J Used to change the current price to new price that will be available for future use Press the PRICE CHANGE REAL button on the screen The Price Change Real screen will then be displayed Call up the PLU item which requires a price change enter the PLU number using the numeric keypad and press the PLU key on the key sheet When the PLU item is called up the current price information will be di
145. n To save the extra message data enter text using the key sheet Press the MENU button on the screen and the Save pop up screen will appear asking for confirmation Press the Save button on the pop up screen OMNi 3000S ST Service Manual 6 22 Chapter 6 PROGRAM MODE 6 4 3 DELETE CONFIRMATION POP UP SCREEN EXTRA MESSAGE No 1000001 EXTRA MESSAGE 1 No 1 EXTRA MESSAGE 1 OT EB LINE NOTE Can check descriptions by pressing PRINT key to issue a label NOTE Can go to next plu edit by pressing SHIFTHHPLU key INPUT oo Deleting Extra Message Data Press the DELETE button on the screen and the Delete pop up screen will appear asking for confirmation Press the Delete button on the pop up screen In order to go to the next message first press the SHIFT button on the screen to accept the numeric data entered in the INPUT field then enter the desired message number using the numeric keypad and press the PLU key on the key sheet 6 23 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 4 4 COPY CONFIRMATION POP UP SCREEN EXTRA MESSAGE No 000002 No 1 EXTRA MESSAGE 1 LINE tuv wan mo NOTE Can check descriptions by pressing PRINT key to issue a label NOTE Can go to next plu edit by pressing SHIFTHHPLU key INPUT 1 Copying Extra Message Data First ensure that numeric data
146. n section 5 23 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE n Fixed Character String Unit UNIT EDITOR 0370 o 6868688 n CHAR TABLE NO button and field Specify the character number using the fixed character string table ROM fixed format OMNI 3000S ST Service Manual 5 24 Chapter 5 SETUP MODE n Image Unit UNIT EDITOR 888888 m X AXIS button and field Specify the print start X coordinate for a unit enter a decimal number in 0 1 mm unit If data is 9999 the setting is dealt as a target of special expansion into the commodity name field MAGNIFICATION button and field not supported Specify the magnification of the image data FIELD CLEAR button and field Specify whether the image expansion field is cleared before expanding the image data IMAGE No button and field To print format fixed image specify the number of the image 5 25 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE n Symbol Number Unit UNIT EDITOR MARK TYPE button and field Specify a number of the character that is added to numeral data excluding the date at the beginning and the end of the data See the Post Data Pre Data Symbol Selection Screen section n Pre Discount Price Unit UNIT EDITOR OMNi 3000S ST Service Manual 5 26 n Ver Chapter 5 SETUP MODE H H UNIT EDITOR UNIT No LINE
147. n be highlighted Press the DELETE button on the screen and the Delete Confirmation screen will then be displayed Press the Delete button on the pop up screen and the selected item data will then be deleted OMNi 3000S ST Service Manual 6 20 Chapter 6 PROGRAM MODE 6 4 EXTRA MESSAGE 6 4 1 EXTRA MESSAGE EDIT SCREEN This section explains how to edit extra message data using the edit screen A maximum number of seven different character sizes are available for a maximum of 999 characters It is not possible to mix character sizes within a single line EXTRA MESSAGE EXTRA MESSAGE 1 COLUMN Tu ms sur LINE DATA ENTRY 922 5 m REVERSE pou NOTE Can check descriptions by pressing PRINT key to issue a label NOTE Can go to next plu edit by pressing SHIFTHHPLU key 6 21 1 30005 5 Service Manual Chapter 6 PROGRAM MODE 6 4 2 SAVE CONFIRMATION POP UP SCREEN CE EXTRA MESSAGE 1 No 1 EXTRA MESSAGE 1 LINE awam aa NOTE Can check descriptions by pressing PRINT key to issue a label NOTE Can go to next plu edit by pressing SHIFTHHPLU key INPUT Saving Extra Message Data First ensure that numeric data entry is possible in the INPUT field If not possible press the SHIFT button on the screen to enable numeric data entry and then call up the Extra Message scree
148. n on the screen When no button is pressed the initialization will not be executed and the confirmation screen will close When executed initial values will be set for the cassette master function key master and system master OMNIi 3000S ST Service Manual 4 22 Chapter 4 TEST MODE 4 4 2 DATA SAVE LOAD ene Tan 1 SELECT INTERFACE EQUIPHENT co m 2 SELECT INDEX NAME IN LEFT LIST 3 0 Gove cursor BY TOUCHING DOWN oR 9 PY TACH K 5 STORE MASTER 1 3 SELECT EITHR OUT OF BELOW FOUR 6 ms 1 m 7 e mms 1 9 CAPAIAN MASTER 0 4 SELECT INDEX TREATED _ 10 FUNCTION KEY MASTER 1 TOUCH EXECUTE KEY THEN START h m Connecting Device Selection External connection device is selected by pressing either the IF 21FD or PC button on the screen The selected equipment will be highlighted and then the index file will be downloaded The index name selection screen will then be displayed IF 21FD Data save load is performed using the IF 21FD PC Data save load is performed using the PC PC software needs to be created Index Name Selection Select the index file for save load by moving the cursor up or down using either the DOWN or UP buttons on the screen The selected number will then be highlighted Press the S
149. n they come close to the discharging rollers When an inappropriate film width is selected smooth wrapping will not be carried out even after adjustments have been performed 9 5 OMNi 3000S ST Service Manual Chapter 9 WRAPPING KNOWLEDGE Select the film width How to select film width is described in the previous item 1 Is it not selected by imagining only the completed condition You may think that it is OK because the film is overlapped 1cm but you had to take the strength of the tray into consideration as well There are various problems such as the tray was broken the film was not folded into the rear side of the tray and so on The illustrations below show what the film length causes The wrong film width was selected The film length at the rear and front almost the same cB The rear wrapping plate cannot be inserted because the film at the rear side cannot be stretched If the film cannot be stretched the tray is pushed down by the rear wrapping plate 922000 correct film width is selected The film length at the rear is longer that that of the front The rear wrapping plate can be easily inserted under the tray because the film at the rear can be stretched OMNi 3000S ST Service Manual 9 6 Chapter 9 WRAPPING KNOWLEDGE Adjust the lift head height Lift head height must be adjusted according to the shapes of the tray bottoms At factory shipment the hea
150. ndition of plastic travel blocks Clean and libricate main hexagonal drive shaft Infeed Slow package entry exit more Check that leveling legs are making firm uniform niticeable on heavy packs contact so machine does not rock Rear film feeder OMNi 3000S ST Service Manual 7 60 Chapter 8 LOAD CELL UNIT 8 1 OMNi 3000S ST Service Manua Chapter 8 LOAD CELL UNIT Part Name LC unit CLC 25N Harness C3 scale 1 A D board PWB 830 e Only main parts are mentioned here e Refer to Parts List for parts that are not covered in this manual OMNi 3000S ST Service Manual 8 2 Chapter 8 LOAD CELL UNIT 8 2 REPLACING THE LOAD CELL UNIT 1 Remove the infeed conveyor and roller unit Rolle urit teed ut 2 Cut the seal wire and remove the weigh platter Sax Wire 1 Cut the seal wire 2 Unfasten seal screws 1 and 2 Screw 2 and remove weigh platter Wagh date SCOW 7 Main Loy of A CAUTION Waghing medwrsm Do not cut the base seal wire if not required since it is necessary to replace the sanction seal when the seal wire is cut Sed wire Nd wegh Wale 8 3 OMNi 3000S ST Service Manual Chapter 8 LOAD CELL UNIT 3 Remove the platter support 1 Loosen the four 4 screws holding the platter support 4 Remove the weigh mechanism cover 1 Loosen the four 4 screws holding the weigh mechanism cover 2 Slowly lift the weigh mechanism cove
151. neration resistor damaged 4 Power voltage too high 1116 0037 Servo Amplifier 1 Servo amplifier parameter data damaged Parameter Error 2 Servo amplifier parameter data incorrectly programmed 1116 0042 Servo Amplifier Feedback 1 Motor encoder signal error Error 1116 0045 Servo Amplifier Main 1 Servo amplifier error Circuit Element Overheat 2 Cooling error exceeding 55 C inside servo amplifier 3 Overloaded Servo Amplifier Motor 1 Overloaded Overheat 2 Temperature surrounding motor abnormal exceeding 40 C 3 Built in encoder thermal protection defective 4 Motor cooling fan defective OMNi 3000S ST Service Manual 12 6 Chapter 12 ERROR MESSAGES Error Sub errorNo _ EmorUnt Cause O 1116 0050 Servo Amplifier Overload Overloaded No 1 Over shoot due to a unstable servo system Foreign object caught in the motor Open amplifier terminal UVW and motor cable UVW are not fitted correctly Detector connector disconnected Sensor motor internal mechanism defective Detector cable damaged or short circuited Harness is damaged or short circuited between P 857 and the servo amplifier 9 P 857 error 10 Lift upper limit sensor error 11 Lift lower limit sensor error 1116 0051 Servo Amplifier Overload Overloaded No 2 Over shoot due to a unstable servo system Foreign object caught in the motor Open amplifier terminal UVW and motor cable UVW are not fitted correctly
152. ng Unit UNIT EDITOR XAXIS CHAR Y AXIS DEV AREA FILLER13 Y AXIS CHAR PITCH PRINT POS ee DEODODOG n CHAR TYPE button and field Specify the character type See the Character Type Selection Screen section CHAR SIZE button and field Not specified CHAR ATTR button and field Specify the character attribute See the Character Attribute Selection Screen section CHAR VECT button and field Specify the print direction See the Character Print Direction Selection Screen section CHAR PITCH button and field Specify the pitch between characters enter a decimal number in 0 1 mm unit LINE PITCH button and field Specify the pitch between lines enter a decimal number in 0 1 mm unit PRINT POS button and field Not used PRINT FLAG button and field Specify the issue flag OMNi 3000S ST Service Manual 5 22 Chapter 5 SETUP MODE n Date Unit UNIT EDITOR ee o 11111 ZERO SUPPR button field Specify the number of zero suppressed digits PUNC CODE button and field Specify the separator See the Post Data Pre Data Symbol Selection Screen section MARK TYPE button and field Specify the month format in the date print number or English See the Date Order Selection Screen section DATE FLAG button and field Specify the date print format See the Month Print Selection Scree
153. normal noise Command 1122 0146 RS 422 Sending Data 1 Abnormal noise 1122 0162 RS 422 Sending Parity 1 Abnormal noise 1122 0163 RS 422 Sending Check 1 Abnormal noise Sum 1122 0164 RS 422 Sending 1 Abnormal noise Character 1122 0165 RS 422 Sending 1 Abnormal noise Character 1122 0166 RS 422 Sending Data 1 Abnormal noise 1122 0200 I2NET 1 P 587 error 1 1123 0200 Emergency Stop Emergency stop button is depressed 2 Harness is damaged or short circuited between P 857 and P 858 No A Harness damaged between P 857 and electromagnetic contactor 4 Harness damaged between P 858 No A and the electromagnetic contactor 5 Harness damaged between electromagnetic contactor and thermal relay Harness damaged between electromagnetic contactor and emergency stop button 7 P 857 error 8 P 858 No A error 9 Electromagnetic contactor error 10 Thermal relay error 11 Emergency stop button error 1125 0001 Film Set Roller Open Film set roller right is open Right Film set roller sensor safety cover sensor right error P 858 No B error 1125 0002 Film Set Roller Open Film set roller left is open Left Film set roller sensor safety cover sensor left error P 858 A error Note This error occurs only when the machine is configured with the auto film switching option 1127 0001 Film Over Right Film over error Film waste detected Film sensor front right sensit
154. nual Chapter 2 OMNi 3000ST OVERVIEW 2 7 2 STICKER DEFINITIONS Warning stickers are affixed to the machine to warn operators of possible dangers CAUTION DISSONNECT POWER BEFORE SERVICING INSIDE NO OPERATOR SERVICE AREA INSIDE This sticker indicates that the main power should This sticker indicates that hands should be kept be disconnected when performing any type of in away from hot surfaces ternal maintenance or service on the machine A WARNING The lift comes down even an emergency switch is pressed Please pull out the conveyor for the cleaning HOT SURFACE Keep hands away This sticker indicates that the emergency stop but This sticker indicates that there is a danger hands ton should always be pressed before servicing the get caught when the lift comes down even machine internally after the emergency switch has been pressed CAUTION MAXIMUM LOAD 101b AT FULL EXTENSION This sticker indicates that the maximum load at full This sticker is placed on parts where there is a extension should not exceed 10 105 on the infeed danger of the operator being cut by a cutting conveyor cover mechanism such as the cutter Always press the emergency stop button before starting work near any cutting mechanism This sticker indicates that there is a danger of elec tric shock on the power supply unit cover OMNi 3000S ST Service Manual 2 10 Chapter 2 OMNi 3000ST OVERVIEW
155. numeric keypad and press the PLU key on the key sheet 6 45 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 10 4 COPY CONFIRMATION POP UP SCREEN NAME E SI EEE GROUP 12 LINE NOTE Can go to next plu edit by pressing SHIFTHHPLU key INPUT Copy Group Name Data First ensure that numeric data entry is possible in the INPUT field If not possible press the SHIFT button on the screen to enable numeric data entry Call up the Group Name screen that the data will be copied to Enter the group number to be copied in the INPUT field and press the PLU key on the key sheet The Copy pop up screen will then appear asking for confirmation Press the Copy button on the pop up screen The copied group data will then be displayed in the text display area on the screen OMNi 3000S ST Service Manual 6 46 Chapter 6 PROGRAM MODE 6 11 TRAY FILE 6 11 1 TRAY PROGRAM 1 2 SCREEN This section explains how to edit the tray name using edit screens Only 1 character size 14X07 is available from a maximum of 18 characters TRAY PROGRAM 1 2 TEST TRAY snm ero 7 Calling up Tray Master Number Max 4 digits Enter the tray master number then press either the TRAY No button on the screen or the PLU key on the keysheet When there is an existing master the data will be displayed If there is no existing mas
156. o be taken with the temperature setting for polyethylene films Printer Prints out labels Auto 60 W x 85mm H Manual 60 W x 120mm H in the format chosen Label Applicator Holds labels using a suction plate and applies the label to trays in accor dance with the applicator timing signal The amount of movement of the arm can be adjusted to fit the volume in trays Label Applicator Mover Adjusts the label position depending on the length of the tray It moves left and right to the position 1 to 12 programmed for that tray Control Console Operation panel stroke key contains numbers units fixed price call print tare and delete keys The box contains the boards P 850 and P 851 It has a connection to the scale wrapper and printer etc The LCD touch panel is used for display and data entry at the normal screen setting mode program mode total mode subtraction mode etc Power Supply Unit Contains the power supply and boards P 857 P 858A P 858B P 858C P 857 Wrapper CPU board ROM P 858A Driver board P 858B Driver board mainly right hand P 858C Driver board mainly left hand 24V power supply Stepping driver ROM Electromagnetic Contacter Thermal Relay Film Roll Unit Helps film feeding actively by driving film roll The film roll drive is synchronized with feeder drive Discharge Conveyor Conveyor that automa
157. o change the applicator arm speed using the and buttons e Adjust to change the speed so as not to drop the label when the arm moves down in a state when the label is sacked to the plate Adjust the speed using the button to increase and the button to decrease e Setting range is 1 to 15 Default setting is 8 e Once the data is set it will not be cleared by RAM clear operations OMNi 3000S ST Service Manual 4 18 Chapter 4 TEST MODE 4 3 3 1 ORIGINAL POSITION A gap between the Vacuum Plate and Peel Shaft is originally set as 2 mm Adjustment is required when the label does not hit the vacuum plate Vacuum plate Lo 1 22772 Peel shaft Good condition The set vacuum plate position is 2 mm and a label hits the vacuum plate then comes out downward as illustrated am GOOD CONDITION Bad condition The set Vacuum plate position is 0 mm and a label does not hit the vacuum plate and then comes out horizontally as illus trated In this case increase the displayed value by 2 BAD CONDITION 4 19 OMNi 3000S ST Service Manual Chapter 4 TEST MODE 4 3 3 2 ORIGINAL SPEED e The arm descending speed can be set e Adjustment is required when the arm does not release the label until it reaches the tray e Adjust the speed using the button to increase and the button to decrease e The arm stands in the state where a la 4 bel is sacked to the vacuum p
158. o sensor No 1127 0002 Left side 7 33 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 16 BOARDS P 857 P 858A P 858B P 858C 1 30005 30005 5 Service Manual 7 34 Chapter 7 MAIN UNITS amp ERROR MESSAGES n P 857 10519 5104500 paa 4 11 08191 men faaup 6190316 101283102 3 Jo suas ojoud 180 WI 105195 ojoud juu wo 1910 002 onas puno LIN O14 88S9 d EZP O D 8G8 d 100395 191295 195 8 04 40815 4 AAS AEDH suanaauuoa jayjesed 7 pue EF iaai AL 015 Hr 1 01 1 6160691 t al 8 100191 I ga 1 61 01 81 Indi dL Lal 5 HS 5 ILO 5 1108401 215 US OLS6S s TW 35 5 al 001 01 al 0611 L i gi dl 1 20 01 31 8891 i 28191 101091 105185 ojoud losuas ojoud Gaddpjuomasut losuas 128140 461310 4 5086 01010 uno deim yayi 105195 18881 Josuas ojoud 1814 105195 OJOYd J31Ul1d 569145114 20 105195 ojoud 1001500 awoy 10 0 de Im elu by losuas Li Ocf w858 d Qay end ia 1p 70 ped ayelg 197776 5 8858 4 858 Ajddns emo OMNi 30
159. ode and initialize the memory For test mode after turning on the power and the logo disappears enter 495344 Press CLEAR and execute Press INITIALIZE and execute Press SETTING and execute 2 Perform the following initializations before loading data RAM disk clear To clear RAM disk data press the CLEAR button on the screen E2PROM initial data setting To set the initial data press the INITIALIZE button on the screen Test data setting To set the test data press the SET button on the screen Note Before performing any initialization ensure that the data has been backed up to floppy disk For backing up data perform the operation using the IF 21 peripheral device 3 After clearing set the Thermal Head Settings and Touch Panel Adjustment Thermal Head Settings Touch Panel Adjustment 4 Other Items to Check Thermal head settings Peel sensor level Wrapper settings Lift home position ROM Switch Note When data is cleared re program the thermal head setting and touch panel adjustment OMNi 3000S ST Service Manual 3 10 Chapter 3 INSTALLATION LABEL SETTING Install label roll Release snap lock which is fixing printer and applicator and release the applicator Push back open plate of thermal head Insert label roll into motor shaft and put through the label paper See How to put the put through label paper below Cover the magnet cover on the center o
160. oid 1129 Clamp Side Rear 1 P 858 No A error Solenoid 1129 Separator Solenoid Foreign object caught in the motor Right Feeder motor error Film cutter clutch brake right error Separator Solenoid Left Feeder count sensor error Film cutter original position sensor right error P 857 error P 858 No A error P 858 No B error Foreign object caught in the motor Feeder motor error Film cutter clutch brake left error Feeder count sensor error Film cutter original position sensor left error P 857 error P 858 No A error P 858 B error O 12 13 OMNI 3000S ST Service Manual Chapter 12 ERROR MESSAGES Error Sub error No Error Unit 1129 0007 Film Retention Solenoid Foreign object caught in the motor Upper Right Feeder motor error Film cutter clutch brake right error 1129 0008 Film Retention Solenoid Lower Right 1129 0009 Film Retention Solenoid Left P 858 No A error P 858 No C error Feeder count sensor error 1133 0000 No Item is not fed on the lift properly Feed stops before the normal position Lift height is too low Lift height is too high Tray length is too short Tray height is too low Item sensor sensitivity incorrectly adjusted Item sensor error P 857 error 10 P 858 No A error 11 One chip CPU on the P 857
161. olenoid core is manually moved upwards Brake unit A Brake Belt 7 OMNi 3000S ST Service Manual 3 12 Chapter 3 INSTALLATION 3 9 1 FILM SETTING n How to set the film Insert the film into film roll and adjust the edge of film roller position at Metal Plate Pick up the clamp by finger as vertical n It need to adjust film amount on the feeder belt 1 Insert film into film roll until it hits Metal Plate 2 Pick up clam When it comes approx 45 degree it becomes heavy Please make sure that it becomes heavy so that it will be locked 3 When the clamp comes vertical it must be felt lock response 3 13 OMNi 3000S ST Service Manual Chapter 3 INSTALLATION 3 9 2 FILM POSITION ADJUSTMENT 1 After setting the film push Film Set button and feed film a few pieces 2 Make sure that the film does not come over from the feeder belt edge line at front side the line A to B If it comes over please adjust film roller position by releasing clamp and feed film again to confirm the film does not come over Film edge should be at C line 3 the same time please make sure if the film on the rear side feeder belt is proper If the film comes over loose wing bolt for the bracket of Film size sensor and move the sensor bracket as required position Press Film Set button in order to adjust rear side feeder position at Film size sensor and feed film a few pieces to confirm the position
162. olume by pressing one of the following flags that are located on the screen FLAT Flat filling item SMALL Small filling item MEDIUM Medium filling item LARGE Large filling item 6 9 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 2 COMMODITY 6 2 1 COMMODITY NAME EDIT SCREEN COMMODITY NAME TEST ITEM DATA 000001 m INS sms sFr 60 mm UPPER LINE DATA ENTRY 7916 TTALIC REVERSE i NOTE Can check descriptions by pressing PRINT key to issue a label NOTE Can go to next plu edit by pressing SHIFTHHPLU key INPUT Commodity name display area Displayed character size Fixed 20X10 Display area 7 lines If data contains more it is scrolled line by line The maximum number of displayed characters is 48 characters the cursor is positioned at the 49th character Character size image display area The character at the cursor position is displayed showing its size and image It is displayed when the size is changed or the line is changed Decorative characters are not supported Loading the commodity name number Enter the number to be loaded and press the No button on the screen or press the PLU key If data has previously been loaded and a number is entered the number is dealt with as a character string To avoid this first press the SHIFT button on the screen or press the SHIFT key to enter the numeric d
163. on No Lift auto switching option No Film auto switching option No Lower right installation option No OFF No OFF No OFF No OFF P 858 No C DIP switch incorrectly set No 1 ON No 2 ON No 3 OFF No 4 OFF P 857 error P 858 No C error 12 9 30005 5 Service Manual Chapter 12 ERROR MESSAGES 1122 0031 1122 0032 IONET Unexpected Response IONET Unexpected Response OMNIi 3000S ST Service Manual P 857 DIP switch SW1 incorrectly set With option ON Without option OFF Auto wrapping option Lift auto switching option Film auto switching option Lower right installation option OFF OFF OFF OFF P 858 No A DIP switch incorrectly set No 1 ON No 2 ON No 3 OFF No 4 OFF P 858 No B DIP switch incorrectly set No 1 OFF No 2 ON No 3 OFF No 4 OFF P 858 No C DIP switch incorrectly set No 1 ON No 2 ON No 3 OFF No 4 OFF P 857 error P 858 No A error P 858 No B error P 858 No C error P 857 DIP switch SW1 incorrectly set With option ON Without option OFF Auto wrapping option Lift auto switching option Film auto switching option Lower right installation option OFF OFF OFF OFF P 858 No A DIP switch incorrectly set P 858 No B DIP switch incorrectly set No 1 OFF No 2 ON No 3 OFF No 4 OFF P 858 No C DIP switch incorrectly set No 1 ON No 2 ON No 3 OFF No 4 OFF
164. on of Discount Price Necessary Weight Check Function 1 When the scale item is called up and when the discount price is programmed calculate the necessary weight from the unit and discount prices Select valid or invalid the function that activates at the point when the item weight on the scale reaches the predetermined weight 2 CHECK No activation until the necessary weight is reached NON CHECK Activation even when the weight is less than the required weight and the error for less than discount price is displayed 3 Default value is CHECK RS 232C Communication Baud Rate Programming 1 Program the baud rate for the RS 232C port 2 The programmable data range is from 0 to 5 0 1200 1 2400 2 4800 3 9600 4 19200 5 38400 3 Default value is 4 19200 baud Selection of Invalid Label Issue for Printing Confirmation 1 Selection whether or not to print the X mark on a label except for the pricing label to be applied to the item 2 Applicable labels for printing the X mark image are as follows Character line preview print label in program mode Test print label in editing label format in setup mode Sub total Total label in normal Test print label by pressing the label batch key in normal mode 3 X mark is not printed unless the unit for printing X mark exists on the label format 4 Default value is NON PRINT OMNIi 3000S ST Service Manual 4 30 Chapter 5 SETUP MODE Enterring SETUP MEN
165. or Located on Film Press Roller assembly No 1107 0000 Wrapper action error Stops front action Front limit photo sensor Film feeder move motor No 1107 0000 Wrapper action error No movement Feeder move motor Film feeder move motor 7 15 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 7 FILM FEED DRIVE Roller ciuch Polighed roller Feeder count photo sensor P 858 A 7 0 OL Filmfeed motor Electro magnetic contactor OMNi 3000S ST Service Manual 7 16 Chapter 7 MAIN UNITS amp ERROR MESSAGES FILM FEED DRIVE ERROR MESSAGES EmorNo Message Phenomenon No 1108 0000 Wrapper action error Film is not fed Film feeder motor No 1108 0000 Wrapper action error Film over Count photo sensor Film feeder motor Error message appears at Cutter home position sensor film detection is unavailable If DIP SW8 on wrapper Film over sensor does not CPU board P 859 is set check if no counts are detected dis la ed Film over with perforation and played 2 inch strip 7 17 OMNI 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 8 INFEED CONVEYOR SCALE UNIT Hand insertion sensors Home position sensor Foreign object sensor item sensor OR A m SE Chain with claw Cover SERMO Stepping motor Loa
166. or left error Film top sensor left error Film bottom sensor left error P 858 No C error 12 3 OMNIi 3000S ST Service Manual Chapter 12 ERROR MESSAGES Error No Error No Sub error No No c EmorUnit 1111 0001 Film Grab Motor Right 1111 0002 Film Grab Motor Left 1112 0000 Lift Switch Motor 1112 0001 Lift Switch Sensor 1113 0000 Applicator Move Motor 1114 0001 Film Roller Clutch Brake Right 1114 0002 Film Roller Clutch Brake Left 1115 0001 Film Cutter Clutch Brake Right Foreign object caught in the motor Film grab motor right error Film grab open sensor right error Film grab close sensor right error P 858 No B error Foreign object caught in the motor Film grab motor left error Film grab open sensor left error Film grab close sensor left error P 858 No C error Foreign object caught in the motor Lift switch motor error Lift switch front sensor error Lift switch middle sensor error Lift switch rear sensor error P 858 No B error Lift switch front sensor error Lift switch middle sensor error Lift switch rear sensor error The detection plate stopped between the lift switch front sensor and middle sensor The detection plate stopped between the lift switch middle sensor and rear sensor P 858 No B error Foreign object caught in the motor Applicator move mot
167. or error Applicator move left right position 0 sensor error Applicator move left right position 1 sensor error Applicator move left right position 2 sensor error Applicator move left right position 3 sensor error P 857 error Foreign object caught in the motor Feeder motor error Feeder count sensor error P 857 error P 858 No B error Foreign object caught in the motor Feeder motor error Feeder count sensor error P 857 error P 858 No C error Foreign object caught in the motor Film cutter clutch brake right error Film cutter original position sensor right error Feeder motor error P 858 A error P 858 No B error OMNi 3000S ST Service Manual 12 4 Chapter 12 ERROR MESSAGES Error No Sub error No ErmorUnt 1115 0002 Film Cutter Clutch Brake 1 Foreign object caught in the motor Left 2 Film cutter clutch brake left error 3 Film cutter original position sensor left error 4 Feeder motor error P 858 A error P 858 No error 1116 0000 Servo Amplifier Harness is damaged or short circuited between P 857 and servo amplifier Servo amplifier error P 857 error 1116 0010 Servo Amplifier Voltage has dropped to less than 160VAC Insufficient Voltage Instantaneous power failure lasting more than 15ms Voltage drops when the servo amplifier is activated due to a shor
168. or less 4 9 OMNi 3000S ST Service Manual Chapter 4 TEST MODE e Displaying clearing the head running distance Press the DISTANCE CLEAR button on the screen to clear the running distance The current running distance measured after clearing is then displayed in the LABEL RUNNING display field When changing the head clear the running distance e To issue a test label press the PRINT key OMNi 3000S ST Service Manual 4 10 Chapter 4 TEST MODE 4 1 5 PROGRAM NUMBER Press the PROGRAM No bution on the Hardware Test screen to display the following screen Each ROM version that is incorporated into the machine is displayed VERSTUN PRINTER 1 ROM VERSION PRINTER 2 ROM VERSTON PRINTER 3 ROM VERSION e Console ROM version Displays the ROM number and version of the main board in the console e Wrapper ROM version Displays the ROM number and version of the wrapper unit e A D board ROM version Displays the ROM number and version of the weigh unit board e Printer 1 ROM version Displays the ROM number and version of the main printer e Printers 2 and 3 versions Not used 4 11 OMNi 3000S ST Service Manual Chapter 4 TEST MODE Press the MEMORY INITIALIZATION button on the Test Menu screen to display the following screen This procedure explains how to initialize the RAM disk and how to perform the necessary test
169. or the ADD NON PRN NON ADD button to change settings in label print mode ADD Total additional label printing NON PRN Total additional only NON ADD Label printing only Note k TOTAL SELECT in setting mode shall also be set to ADD for above total additional GRAND TOTALCPRESET FUNCTION KEY Description Used to confirm production total and print total labels Operation Press the GRAND TOTAL key to display grand total packed total weigh total price total for production totals When PLU is called the PLU total PLU no PLU name production number production weight production price is displayed When the totals data displayed press either the PRINT key or the PRINT button to print labels 11 15 OMNi 3000S ST Service Manual Chapter 11 HELP MESSAGE RETURN PRESET FUNCTION KEY Description Used to return moveable parts to their original position Operation When the emergency stop button is pressed during operation for a tangled item press RETURN key to return parts to original position Note 0 not place your hand inside the machine during operation Description dead to set the weight user Limit iborati After PLI is called entered wight data and press UPPER LIMIT set the weteht for limit a Site te cle temi Hobe UPPER buttoe fenctions the rame as the UPPER LIMIT ker for a nm weigh itm updated whee Y
170. ove Speed control Eject pusher motor Slow moving No 1106 0000 Wrapper action error Pusher moves forward Limit photo sensor Eject pusher motor No 1106 0000 Wrapper action error Pusher does not move Optional conveyor overflow Eject pusher motor sensor is blocked No 1106 0002 Wrapper action error Error during wrapping Printer home position micro Printer position Front Back Printer has moved forward switch No 1117 0000 F2A F2B Out of home position DC driver DC controller Motor Check 30 voltage Wrapper DCB controller error Pusher does not move 7 13 OMNIi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 6 REAR FILM FEEDER MOVEMENT Front film feeder unit u Feeder move motor stationery Te Brake D2A Rear limit photo sensor Midpoint Pea photo sensor Feeder move motor Front limit photo sensor Film width Film width Electro magnetic detection sensor right detection sensor contactor OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES REAR FILM FEEDER MOVEMENT ERROR MESSAGES EmorNo Message Phenomenon Check No 1107 0000 Wrapper action error Stops at rear limit Rear limit photo sensor Film feeder move motor No 1107 0000 Wrapper action error Stops at front limit Film width detection sensor Film feeder move mot
171. possible Tension Adjustment Rear Adjustment is performed by using the and buttons in the STRETCH BACK selection area Direct data entry is also possible Printing Position Adjustment Adjustment is performed by using the and buttons in the PRINTING POSITION ADJUST selection area Direct data entry is also possible Tension Adjustment Left Right Adjustment is performed by using the and buttons in the STRETCH LEFT RIGHT selection area Direct data entry is also possible Auto Discharge Timer X1sec This timer automatically operates for the set time immediately after a product is placed on the infeed conveyor For the OMNi 3000S press PLU to eject the last processed tray that remains the machine For the OMNi 3000ST once the time second is set the tray last processed tray that remains in the machine is automatically ejected after a given time The default value is 0 Usually set 1s Setting longer times may give the erroneous impression that the operation has ended and there may be danger of hand insertion inside the machine 1 30005 5 Service Manual 5 42 Chapter 5 SETUP MODE CONVEYOR SETTING Starting time and running time can be set for the discharge and heater conveyors For the OMNi 3000ST this screen will be displayed by pressing PAGE on the WRAPPER SETTING 1 2 screen CONVEYOR SETTING The maximum numeric value for each setting are 2
172. printing flag information including label format number sensor information store name address to be programmed in program mode 6 59 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 14 MACHINE SETUP MACHINE SETUP SCREEN ENTER THE MACHINE NUMBER AND TOUCH THE MACHINE No BUTTON XMACHIN NUMBER 00 MEANS OFF LINE MODE ENTER THE MASTER DELETE TERM AND TOUCH THE MASTER DELETE TARM BUTTON TERM RANGE IS FROM 00 TO 24 MONTHS 00 MEANS NO DELETE Machine Number Button 1 Machine number is programmed for online use 2 After making numeric data entry programming is completed by pressing the MACHINE NO button on the screen Note Program numbers range for 02 to 31 00 is used for offline 01 is assigned for the master machine Item Master Automatic Delete Term Program Button 1 The satellite machine will store an item master by calling up an item from the master machine when online This programming is used to define a period to automatically delete the item master in a satellite machine after a specified term if no call up is performed from the master machine For example when one month is programmed the item master will be deleted unless call up takes place up to the first day of the second month 2 After numeric entry press this button Note Programmable terms range between 01 to 24 months 00 indicates no programming OMNi 3000S ST Service Manual 6 60 Chapter 6 PR
173. r 5 Remove the A D board 1 Disconnect connector 1 and 2 from the A D board 2 Remove the A D board rocking support 4 locations 3 Remove the load cell connection cable solder 5 locations Wagh Medus Cover Connector ze Connector z OMNIi 3000S ST Service Manual 8 4 Chapter 8 LOAD CELL UNIT 6 Remove the load cell unit 1 Loosen the load cell unit screws 3 2 Remove the load cell unit The load cell output cable is soldered to the board Be careful not to mistakenly attach the wrong wires when soldering the load cell cable 7 Confirm the position of the four corner limit screws after replacing the load cell e With the roller unit weigh platter platter support installed adjust and confirm the position of the four corner limit screws e The four corner limit screws are constructed to protect the load cell from being damaged when and excessive load is applied to the weigh platter e Adjustment of the four corner limit screws is necessary when the load cell has been replaced or the main body has received a jolt Load cal y A D boad Black Blue Greann White Red output cable FOur come Limit Screw Litt Scraw 8 5 OMNi 3000S ST Service Manual Chapter 8 LOAD CELL UNIT 3 SPAN ADJUSTMENT Span adjustment is performed in test mode Refer to Test Mode for the procedures on starting test mode Gg HARDWARE TEST a KEY
174. r 6 PROGRAM MODE 6 6 6 STORE NAME COPY CONFIRMATION POP UP SCREEN STORE No 1 ISHIDA CO LTD LINE LEE go to next plu edit by pressing SHIFTHHPLU key INPUT Copying Store Name First ensure that numeric data entry is possible in the INPUT field If not possible press the SHIFT button on the screen to enable numeric data entry Call up the Store Name screen to be copied to Enter the store file number to be copied in the INPUT field of the store file being copied to and press the PLU key on the key sheet The Copy pop up screen will then appear asking for confirmation Press the Copy button on the pop up screen The data being copied will then be displayed in the text display area of the store file being copied to 6 31 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 6 7 STORE ADDRESS EDIT SCREEN STORE ADDRESS eT 959 1 SHIMOMAGARI RITTO CHO KURITAGUN JAPAN INS SI F1 SHIFT 60 mm LINE ee NOTE Can go to next plu edit by pressing SHIFT 4PLU key INPUT OMNi 3000S ST Service Manual 6 32 Chapter 6 PROGRAM MODE 6 6 8 STORE ADDRESS SAVE CONFIRMATION POP UP SCREEN STORE ADDRESS STORE ADDRESS 2 No 0002 STORE RDDRESS 2 LIN won LI NOTE Can go to next plu edit by pressing SHIFT HEPPIU key INPUT 7
175. r is positioned If the cursor is at the end of a line the return code in the next line is deleted and that line will move up combining the two lines The result of combining lines means that more than the allowable number of characters per line will be exceeded therefore an error occurs when the CHAR DELETE key is pressed After deletion data in the DATA ENTRY display field decreases by 1 or more character Deleting a single line line where the cursor is positioned Press the LINE DELETE key to delete the line where the cursor is positioned Copying character string data Loading a copy destination character string number Enter a copy source number numeral data and press the COPY key The copy confirmation pop up screen is displayed Deleting entered numeric data Press the CLR key to delete entered numeric data displayed in the INPUT display field on the screen Entering the return code Press the NEW LINE key to enter the return code The cursor will then move to the next line When using SIZE1 14X07 character strings the return code is automatically entered Even if the return code is not entered manually the return code is automatically entered if the number of characters exceeds the limit In addition for SIZE1 14X07 character strings word wrapping is available Therefore if the number of characters exceed the limit the return code is inserted at the immediate previous space code to end the line at that point
176. rap motor Home position photo sensor Origin detection plate OMNi 3000S ST Service Manual 7 10 Chapter 7 MAIN UNITS 8 ERROR MESSAGES LEFT RIGHT WRAP MOTOR ERROR MESSAGES Error Message Message ETEO 1105 0000 Wrapper action error Wrap plates do not move Side wrap plates are not at Left Right wrap motor home position No 1105 0000 Wrapper action error Action error at reset Motor brake Left Right wrap motor No 1105 0000 Wrapper action error Wrap plates do not move Home position photo Left Right wrap motor sensor No 1105 0000 Wrapper action error Wrap plates do not move Left Right wrap motor inside position Left Right wrap motor 7 11 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 5 DISCHARGE PUSHER PER Contector OMNi 3000S ST Service Manual 7 12 Chapter 7 MAIN UNITS amp ERROR MESSAGES PUSHER ERROR MESSAGES Error No Message Symptom No 1106 0000 Wrapper action error Pusher does not move Eject pusher motor Dischage pusher is not at No 1106 0000 Wrapper action error Pusher does not move Eject pusher motor home position No 1106 0000 Wrapper action error Pusher does not move Home positon photo Eject pusher motor sensor No 1106 0000 Wrapper action error Pusher does not move DC driver Eject pusher motor No 1106 0000 Wrapper action error Pusher does not m
177. rapping original position sensor when wrapping starts Left right wrapping motor error Left right wrapping original position sensor error Left right wrapping count sensor error P 857 error P 858 No A error Foreign object caught in the motor No existence on the ejection pusher original position sensor when wrapping starts Ejection pusher motor error Ejection pusher original position sensor error Ejection pusher front limit sensor error DC brushless controller error P 857 error P 858 A error Ejection pusher original position sensor error Ejection pusher front limit sensor error P 858 No A error Micro switcher in the front and rear positions of the applicator incorrectly adjusted Label applicator timing incorrectly programmed Applicator arm operation error OMNi 3000S ST Service Manual 12 2 Chapter 12 ERROR MESSAGES ErrorNo Sub errorNo EmorUnt Cause 1107 0000 Feeder Move Motor 1 10 P 858 No B error 11 P 858 error Feeder move original position rear limit sensor 1107 0001 Feeder Move Sensor 1108 0000 Feeder Motor 1109 0000 Infeed Motor 1109 0001 Infeed Front Motor 1110 0001 Film Top Bottom Motor Right 1110 Film Top Bottom Motor Left 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 Foreign object caught in the motor Film reached
178. rd and pushes the film underneath the rear of the tray Left Right Wrapping Plates Wraps the film over the sides of the tray The motor starts with the wrapping start timing The left and right wrapping plates slide in and fold the film underneath the tray Wraps the film under the front of the tray and pushes the tray out The motor starts with the wrapping start timing The pusher comes forward folding the film underneath the tray in time with the feeder clamp Feeder Drive Drives the feed belt feed roller and cutter When the motor moves the front and back feeders turn the number of times specified by the encoder The feed roller and cutter switch on and off using a clutch and brake Feeder Mover Moves the rear feeder depending on the size of the film using a motor For 2 and 3 roll types the sensors detect the width of each film and moves to the film width For the 1 roll type the feeder mover moves to the where the sensor detects the end of the film Film Feeder Feeds and grips the film during wrapping Feeds the film using the count photo sensor according to the programmed tray length It also grips the film with the side and center clamps to stretch the film during wrapping Set Roller Sets the film into the film feeder To set the film lift the set roller place the film onto the set roller with both hands so that it sticks to the feeder belt and clo
179. s the PGM MODE key to move to each mode Note standard well as MAIN MENU the PGM MODE key and MENU button are primarily used to return to first level display OMNi 3000S ST Service Manual 11 6 Chapter 11 HELP MESSAGE VOID FUNCTION KEY Description XJsed to clear item amount in lift or heater Operation Press the VOID key during production to display the VOID display Select either item on the heater or item on the lift to clear results Note When the heater is raised the VOID display appears This will erase the results of the issued label PACK COUNT FUNCTION KEY Description Used when issuing subtotal labels Operation Press the PACK COUNT key to issue subtotal labels Note 4Printing subtotal labels clears subtotal data 4Printing when PLU is called up will result in the name of that PLU being printed in the name column Printing before calling up PLU results in SUB TOTAL being printed in the product name column 11 7 OMNi 3000S ST Service Manual Chapter 11 HELP MESSAGE ZERO FUNCTION KEY Description Used to perform zero adjustment Operation With nothing loaded on the weigh platform press ZERO key to perform zero adjustment and display zero Note weight exceeds the zero compensation range pressing the ZERO key will result in an error After confirming that nothing is on the weigh platform press the RESET key or turn power and allow machine to restart
180. se the set roller Film Grip Holds the film already set onto the feed belt when in standby Film Up down Raises the end of the film off the feed belt after it has been gripped Cut off belt Cuts the film along the perforated line Cuts off the film from the feeder belt and keeps it away from the belt during film centering 1 7 OMNi 3000S ST Service Manual Chapter 1 OMNi 3000S OVERVIEW Feeder Roller Joined via a clutch to the feeder drive this roller sends the film to the feeder belt It s stopped by a brake Cutter The cutter makes a perforation in the film for the appropriate size It is stopped by the brake Film Holder Sets the appropriate film In the 2 roll model film can be set on the left and right hand sides For the 1 roll model film can be set on the right Heater Seals the film underneath the tray after it is wrapped The heater is used at approximately 120 C Special caution needs to be taken with the temperature setting for polyethylene films Printer Prints out labels Auto 60 W x 85mm H Manual 60 W x 120mm H in the format chosen Label Applicator Holds labels using a suction plate and applies the label to trays in accor dance with the applicator timing signal The amount of movement of the arm can be adjusted to fit the volume in trays Label Applicator Mover Adjusts the label position depending on the length of the tr
181. set as 19 or 20 for half tray size such as 19 5cm Side wrapping plate The rear wrapping plate reaches the tray The side wapping plates reach the tray faster than the side wapping plates faster than the rear wrapping plate This illustration shows the film tension distribution over the tray This illustration shows the film tension The tension for the four sides of the tray varies This illustration shows that the tensions on both sides are difficult to adjust When adjusting the tension adjust not only by setting the clump solenoid strength but also by changing the tray dimensions OMNi 3000S ST Service Manual 9 4 Chapter 9 WRAPPING KNOWLEDGE Adjust the position of the original position sensor This has to be adjusted according to customer requirements At factory shipment it is set to a position where all types of trays can be accommodated Healy film length between the front and rear does not differ because the tray is raised too early This makes it difficult for the rear wrapping plate to be inserted under the tray and causes the tray to be hit by the plate Healy a O B The rear wrapping plate is easily inserted because the rear side of the tray raises as the tray is lifted towards the discharging roller e Sensor position to be adjusted for high or weak trays to lift e Set the original position sensor to lift trays whe
182. sing the numeric keypad on the key sheet 1 6 0 Press the FIXED WEIGHT button on the screen Note Max number of digits allowed depends on the country The availability of this function depends on the country requirements Tare Weight Enter a tare weight e g 20g using the numeric keypad on the key sheet 2 0 Press the TARE button on the screen Note Up to 3 digits can be entered 0 to 998 Select one of the following flags by pressing the appropriate button NET No markdown 0 to 999999 SPCL Special price 0 to 999999 Price discount 0 to 999999 Percent discount 0 to 99 S UP Special unit price 0 to 999999 Enter the numeric value e g 7 20 as the special unit price using the numeric keypad on the key sheet 7 2 0 Press the S UP button on the screen Department Code Enter a department code e g 9 using the numeric keypad on the key sheet 9 Press the DEPARTMENT CODE button on the screen Note Max number of department codes varies depending on code setup in program mode POS preset status 6 3 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE Operation Group Code Enter a group code e g 15 using the numeric keypad on the key sheet 0 to 99 1 5 Press the GROUP CODE button Note Max number of digits varies depending on POS preset status Code Enter the item code e g 01234567 using the numeric keypad on the key sheet
183. splayed Enter the new price information using the numeric keypad on the key sheet and press the field where the entry has been made 6 19 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 3 3 PRICE CHANGE BATCH EDIT SCREEN aaa PRICE CHANGE REAL Sa PLU No 000004 SALES MODE Executing Price Change All new prices will be changed when the EXEC button is pressed on the screen New prices will then be available for future use Press the PRICE CHANGE BATCH button on the Price Change screen The Price Change Batch screen will then be displayed with items whose new prices have been previously programmed in the list Adding an item to the list Call up the PLU item which requires a price change by entering the PLU number using the keypad and press the PLU key on the key sheet The current price and price type of the item will then appear Enter new price information using the numeric keypad on the key sheet and press the field where the new price information has been entered Press the EXEC button on the screen to execute the changes to all listed items in the batch file Deleting Listed Prices Press the PRICE CHANGE BATCH button on the Price Change screen The Price Change Batch screen will then be displayed Items that have been previously programmed will also appear To delete the programmed PLU select it by pressing the PLU No area on the screen The selected PLU number will the
184. t data be set up to 99 When entered data is set to 0 DISCOUNT data is carceled Note hen X data are already setting the DISCOUNT button operates similar to the X key Master is automatical ly updated when is selected for MARKDOWN PRICE in RENEW SET OMNi 3000S ST Service Manual 11 12 Chapter 11 HELP MESSAGE f Descrieti std to cet special usit price Operation sAHer is called up enter the special unit srice date ard press the kar to st the entered data as unit price dala unit orice dala com entered data is set to 0 date canceled en ener unit price DISCIUME button operates similar to the S UP hey hster is automatically updated when MEM IE ted fer MARAT PRICE MUSO RENEW SET UNIT PRICE PRESET FUNCTION KEY UNIT PRICE BUI TON Description Used to change unit price as well as non weigh PLU to weigh PLU Operation After PLU is called up enter the unit price and press either the UNIT PRICE key PRICE button to set entered data as unit price da XPressing the UNIT PRICE key or E UNIT PRICE button after nomweigh PLU is called up with entering data the entered data becomes fixed price data and changes to weigh PLU When calling PLU is a non weigh item with entered data the entered data becomes unit price data and changes to weigh item there is no enter
185. ta PLU 13 digit POS flag 1 Setting the flag data when the specified POS code system is PLU13 2 Referred to when the POS flag in the single commodity master is O 3 The data range is 00 99 Enter flag data and then press the PLU13 button on the screen or the data display field to set the data 5 5 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE PLU 8 digit POS flag 1 Setting the flag data when the specified POS code system is PLU8 2 Referr ld to when the POS flag in the single commodity master is 07 3 The data range is 00 99 Enter flag data and then press the PLU8 button on the screen or the data display field to set the data Barcode system 1 Press one of the BARCODE TYPE option buttons on the screen to select the system The selected option button is highlighted 2 This is valid when the barcode system BARCODE selection in the single commodity master is REF Barcode type 1 Press one of the KINDS OF BARCODE option buttons on the screen to select the type The selected option button is highlighted 2 The button name indicates the actual data configuration F Flag Code cp Check price P Price W Weight cd Check digit manufacturer code 0 Zero data Manufacturer code 1 Setting the manufacturer code when it is included in the barcode type 2 The data range is 000 999 Enter code data and then press the MANUFACTURER CODE button on the screen or th
186. tactor proximity sensor Servo motor Upper limit photo sensor Supplementary protection OMNi 3000S ST Service Manual 7 48 Chapter 7 MAIN UNITS amp ERROR MESSAGES LIFT ERROR MESSAGES _ErrorNo Phenomenon No 1103 0000 Wrapper action error Lift moves upward Lower limit Proximity Lift motor Recovers after emergency sensor dirt stop button release damage 1136 0000 Lift upper limit position Lift moves upward again Lower limit Proximity Recovers after emergency sensor dirt stop button release damage 1116 0000 Wrapper servo controlier Error message changes to Lower limit Proximity error another one sensor dirt No 1103 0000 Wrapper action error Lift hits on feeder and left right Feeder mid point wrapping Lift motor change motor plate brake No 1103 0000 Wrapper action error Lift does not move Lower limit Proximity Lift motor Recovers after emergency sensor dirt stop button release damage No 1136 0000 Lift upper dead point error Error message changes to Upper limit photo sensor another one dirt Recovers after emergency damage stop button release No 1116 0097 Wrapper servo controller Lift moves downward Upper limit photo sensor error EmorNo _ Message Phenomenon No 1137 0000 Foreign object under the lift Lift moves downward and Lower limit Proximity sensor
187. tage in power capacity 1116 0010 Servo Amplifier Voltage has dropped to less than 160VAC Insufficient Voltage Instantaneous power failure lasting more than 15ms Voltage drops when the servo amplifier is activated due to a shortage in power capacity 1116 0012 Servo Amplifier Memory 1 Servo amplifier built in PC board 01 Error No 1 defective 1116 0013 Servo Amplifier Clock 1 Servo amplifier built in PC board 01 Error defective 1116 0014 Servo Amplifier Watchdog 1 Servo amplifier built in PC board 01 defective 1116 0015 Servo Amplifier Memory 1 Servo amplifier built in PC board 01 Error No 2 defective 1116 0016 Servo Amplifier Sensor 1 Detector connector is disconnected Error No 1 2 Motor detector internal mechanism is defective 3 Detector cable is damaged or short circuited 1116 0017 Servo Amplifier PC Board 1 Servo amplifier built in PC board 01 Error defective 1116 0019 Servo Amplifier Memory 1 Servo amplifier built in PC board 01 Error No 3 defective 1116 0020 Servo Amplifier Sensor 1 Detector connector is disconnected Error No 2 2 Detector cable is damaged or short circuited 1116 0024 Servo Amplifier Output 1 UVW of servo amplifier output is grounded Grounding Servo Amplifier Absolute 1 Servo amplifier built in super condenser voltage Position Lost drop 2 Servo amplifier built in battery voltage drop 3 Battery cable or battery defective
188. tance value Peel sensor level Printing density setting Head travel distance Console ROM Wrapper ROM Printer 1 ROM Printer 2 ROM Printer 3 ROM RAM disk clear E2PROM initial data setting Test data setting Chapter 3 INSTALLATION 4 Carry out when delivered 5 Carry out when delivered 0 Carry out when delivered 1 Carry out when delivered 2 Carry out when delivered 3 Carry out when delivered memory Wrapping right Wrapping left Lift motor Film squeeze Discharge motor Infeed motor Film feed right Film feed left Lift upper position Lift home position Lift lower position 10 Film feeder motor 11 Solenoid 12 Clutch brake 13 Applicator move 14 Lift change motor 15 Film roller change 16 Feeder jogging 17 Dischage conveyor 0 Carry out when delivered Printer Adustment Original position Original speed File Control Film check Datasavelload 777 6Canyoutwhen delivered 3 9 OMNI 3000S ST Service Manual Chapter 3 INSTALLATION n Perform Communication Check OK is displayed when check is finished After finishing all communication check press the MENU button on the screen to proceed to the next procedure n Perform Scale Adjustment Check that the 1 Stabilized signal is displayed at the left bottom of the screen Initialization 1 Put test m
189. ted Right 1 End of film 3 Film roller clutch brake right error 4 Film sensor right front sensitivity incorrectly adjusted 5 Film sensor right rear 6 Film sensor right front error 7 Film sensor right rear error 8 P 587 error 9 P 588 No B error Note Film depleted error will not occur when P 587 DIP switch No 8 SW1 is set to ON while the power is on This setting used only when responding to an emergency normally it is set to OFF OMNi 3000S ST Service Manual 12 8 Chapter 12 ERROR MESSAGES 1119 0002 Film Depleted Left End of film Film roller clutch brake left error Film sensor right front sensitivity incorrectly adjusted Film sensor right rear Film sensor right front error Film sensor right rear error P 587 error P 588 No C error Note Film depleted error will not occur when P 587 DIP switch No 8 SW1 is set to ON while the power is on This setting used only when responding to an emergency normally it is set to OFF 1122 0000 IONET P 857 error 1122 0021 IONET No Response P 858 No A DIP switch incorrectly set No 1 ON No 2 OFF No 3 OFF No 4 OFF P 858 A error 1122 0022 IONET No Response P 858 No B DIP switch incorrectly set No 1 OFF No 2 ON No 3 OFF No 4 OFF P 858 No error IONET No Response P 857 DIP switch SW1 incorrectly set With option ON Without option OFF No Auto wrapping opti
190. ter the default data will be displayed Selection of Infeed Stop Position Program by pressing the desired button under the STOP POSITION selection area The selected item is then highlighted The selection is made according to tray shape FRONT Selected for normal trays BACK Selected for trays with rims Selection of Lift Switch Program by pressing the desired button under the LIFT SELECT selection area The selected item is then highlighted The selection is made according to tray shape SMALL Selected for small trays LARGE Selected for large trays Depth Dimension Data Programming Enter the depth dimension data and then press the DEPTH button on the screen The programmed data will then be displayed in the DEPTH display area 6 47 1 30005 5 Service Manual Chapter 6 PROGRAM MODE Length Dimension Data Programming Enter the length dimension data and then press the LENGTH button on the screen The programmed data will then be displayed in the LENGTH display area Weigh Mode Switch Press the WEIGH button on the screen to change from wrapping mode to weigh mode The selected item is then highlighted It is used when weighing either tray or film In weight mode wrapping operations will not be performed even after the weight is stabilized Rear Tension Adjustment Max 2 digits Adjust the tension by pressing the HIGH LOW button under the STRETCH BACK selection area or press STRETCH BACK after the data
191. the feeder move original position rear limit sensor without the film width being detected when film auto switch option is available in the specifications this error will NOT take place Film reached the feeder move front limit sensor without the film width being detected Feeder move motor error Film sensor sensitivity is incorrectly adjusted Film width sensor error Feeder move original position rear limit sensor error Feeder move front limit sensor error P 858 No A error error Feeder move front limit sensor error P 858 No A error Foreign object caught in the motor Feeder motor error Feeder count sensor error Film cutter clutch brake error Film cutter original position sensor error P 857 error P 858 A error P 858 No error P 858 error Foreign object caught in the motor Infeed motor error Infeed motor original position sensor error Stepping driver error One chip CPU on the P 857 error P 857 error Foreign object caught in the motor Infeed front motor error Infeed front original position sensor error Stepping driver error One chip CPU on the P 857 error P 857 error Foreign object caught in the motor Film top bottom motor right error Film top sensor right error Film bottom sensor right error P 858 No B error Foreign object caught in the motor Film top bottom mot
192. the label NO Does not print the address or store name on the label the label remains blank Test print Press the PRINT key on the key sheet to perform test print by reading the format and sensor peel or label information whose corresponding buttons in the cassette number row are highlighted Test feed Press the FEED button on the screen or press the PAPER FEED key on the key sheet to perform test feed by reading format and sensor peel or label information whose corresponding buttons in the cassette number row are highlighted Note Label gap fixed value is 2 5mm therefore when the value needs to be changed software modifications are required 5 3 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE ADJUST PRINTING POSITION OF PEEL SENSOR AND LABEL SENSOR Peel sensor Label sensor e Peel sensor setup is used to adjust the printing position when a normal label is issued e The label sensor setup is used to adjust the printing position when the barcode check label is issued lt lt HM TO ADUUST THE SWAR DISTANCE gt gt 1 PRESS PEEL SENSOR KEY 2 PRESS PRINT KEY TO ISSE THE TEST LAA 3 SET THE VALUE OF X WITH THE PEEL SENSOR KEY IN 0 1n ADJUST THE TEST PATTERN CONFORMING P AS 4 00 THE SAME OPERATION AS 3 THE LABEL BER 5 SH ECT oe PTE ME BY PRESSING VES When the gap from the point is 1 8mm set the P sensor from 0 to 18
193. the volume to delay pusher timing The pusher pushes the tray when the rear wrapping plate reaches its limit Rex 1 30005 5 Service Manual 9 2 Chapter 9 WRAPPING KNOWLEDGE ADJUST ORIGINAL POSITION SENSOR POSITION When OMNI 3000 is shipped our factory it is adjusted by Ishida original tray So it needs to adjust to suit the customer s tray It is better to adjust the tray to come up as much closer as to the edge of discharge roller By adjusting Original Position Sensor position Clearance 1 adjusted position when ex factory it can be adjusted the position which the tray comes up to discharge roller area When adjusting the position please select tallest weakest tray Original Position Sensor should be adjusted without tray crash and the tray comes up as much closer to the edge of discharge roller Clearance 1 to Clearance 2 When adjusting the position please set STOP POSITION of TRAY PROGRAM 1 2 as BACK default FRONT see chapter 5 12 TRAY FILE page 5 47 e After completion of above adjustment please check all other trays can be wrapped properly In this case please set back STOP POSITION of TRAY PROGRAM 1 2 as FRONT Note During above other trays check it may crash the tray or appears message of No item In this case please set STOP POSITION as BACK If still error occurs please adjust Original Position Sensor again with this tray Ki As a H
194. tic contactor Back photo sensor OMNi 3000S ST Service Manual 7 22 Chapter 7 MAIN UNITS amp ERROR MESSAGES n Lift Size Error Messages 1112 0000 Wrapper action error When switching the lift Front center back photo sensor Lift switching motor 1112 0000 Wrapper action error When switching the lift Mechanical structure damage Lift switching motor No 1112 0000 Wrapper action error When switching the lift Lift switching motor No 1112 0000 Wrapper action error When switching the lift F24 F25 Main panel Lift switching motor F3 P 858B Message Symptom Sek No 1135 0000 Lift large or small Lifter does not rise Tray size large small incorrectly programmed Check Tray Master No 1135 0000 Lift large or small Lifter does not rise Feeder movement mid point photo sensor Lift Smail lt Large for film up to 350mm Feeder Switching lift Note Rear feeder position photo sensors are on the left side of the OMNi See figure in section 7 6 7 23 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 11 PRINTER MOVEMENT LIR Label ing machine move motor Photo sensor 0 Photo sensor 1 Photo sensor 2 Photo sensor 3 Photo sensor 4 Detecter Speed Control ler photo sensor 0 Speed controller 59 50 5117 photo s
195. tically feeds a tray discharged from the wrapper to the stock conveyor The conveyor unit consists of a Discharge Conveyor and a Heater Conveyor Discharge Conveyor A conveyor that discharges a tray discharged from the wrapper in the 90 right direction Heater Conveyor A conveyor that temporarily stops a tray ejected from the discharge conveyor wrapper seals a film at the tray bottom and ejects it after a given time 1 30005 5 Service Manual 2 8 Chapter 2 OMNi 3000ST OVERVIEW 27 STICKERS 2 7 1 WARNING SYMBOLS This machine is manufactured for use according to proper procedures by qualified service personnel and only for the purposes described in this manual The warning symbols in this manual and warning stickers affixed to the machine itself are divided into three categories depending on the level of danger or seriousness of potential injury The definition of each of these warnings and precautions is shown below Failure to heed these warnings and precautions may result in bodily injury or damage to the machine Indicates information that if not heeded is likely to result in loss of life A DANG or serious injury Indicates information that if not heeded could possibly result in loss of A WARMI life or serious injury Indicates information that if not heeded could result in relatively seri A CAUT O ous or minor injury damage to the machine or faulty operation 2 9 OMNi 3000S ST Service Ma
196. tion PLU is called up press the BAR PRINT key the BARCODE NON BAR button to include or exclude the bar code Note displayed BAR CODE indicates the bar code will be printed A displayed NON BAR indicates the bar code will not be printed TARGET QTY PRESET FUNCTION KEY PCS BUTTON Description Sets target quantity When the target quantity is reached a complete message appears Quantity amount is displayed in the TARGET display area remaining number is displayed in the BALANCE display area and present production number is displayed in PACK display area Operation After entering quantity data max 999 press either the TARGET key or QTY PCS button to set peration is canceled when entered data is set to 0 for quanti ty OMNIi 3000S ST Service Manual 11 20 Chapter 11 HELP MESSAGE TODAY RP PRESET FUNCTION KEY TODAY BUTTON Description sUsed to change between settings in Packing Mode TODAY RP Operation PLU is called press either the TODAY or the RP button to chage the settings in Packing Mode Note The totaling of PLU will be added when it is set to TODAY The totaling of PLU will not be added when it is set to RP and repack mark will be printed on the label x PRINI SELECTION in SETUP Mode shall also be set to PRINI to print the repack mark 11 21 OMNi 3000S ST Service Manual Chapter 11 HELP MESSAGE OMNi 3000S
197. ton PLU key Enter the format number to be edited and then press the FORMATH button to load the label format Format numbers 1 to 9 are ROM fixed format and cannot be edited saved Use them to check the format or as copy source format Five format numbers 10 to 14 are used as E2ROM format and can be created and edited UNIT No button and field Press the UNIT No button if a number has been entered it is dealt as the unit number to change the unit number At the same time the frame of the unit is displayed in thick lines to clarify which unit is selected now PLU number button and field Loads the commodity name for test print PRINT button key PAGE button and field not supported Press the PAGE button on the screen to switch between normal and total label 5 17 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE X AXIS Y AXIS button and field Enter a number and then press the X AXIS or Y AXIS button to specify the print start position for each unit UNIT No 00 HEADER indicates the label size L R UP DOWN button Press L R UP DOWN buttons on the screen to move the print position FEED button key According to the loaded created label format number test feed print is performed PRINT button key Press the PRINT button on the screen when a PLU number has been loaded to perform test print according to the loaded created label format number COPY button Enter
198. tually printed as a barcode in the current barcode types is 6 If a value larger than the number of the specified barcode type code digits is specified print is performed from the end of the data according to the number of digits 5 7 OMNi 3000S ST Service Manual Chapter 5 SETUP MODE 54 INITIAL DATA SET Press the INITIAL DATA SET button on the Setup Menu screen to display the following screen INITIAL DATA SETUP PACKED TIME INSTALLED DESIGNATE EXPIRY TIME DESIGNATE RELATIVE INPUT Open Price Select Reference Data Programming 1 The data will become effective when the REFERENCE of the OPEN PRICE flags within the item master is selected 2 Programmed by pressing the desired button under the OPEN PRICE selection area Selected item is then highlighted 3 The default value for reference data is ALLOW 4 Each item button indicates the following PROHIBIT Prohibit temporary change of selling price ALLOW Allow temporary change of selling price Packed Date Expiry Date Selection Reference Data Programming 1 The data will become effective when the REF of the DATE PRINT flags within the item master is selected 2 Programmed by pressing the desired button under the DATE PRINT selection area Selected item is then highlighted 3 The default value for reference data is BOTH 4 Each item button indicates the following Prohibit packed date expiry date
199. ual 6 50 Chapter 6 PROGRAM MODE 6 11 4 TRAY NAME EDIT SCREEN TRAY TEST TRAY ie sur 60 UPPER LINE a i NOTE Can go to next plu edit by pressing SHIFTHHPLU key 6 51 OMNi 3000S ST Service Manual Chapter 6 PROGRAM MODE 6 11 5 RAY NAME SAVE CONFIRMATION POP UP SCREEN Ne 00001 No 0001 TEST TRAY 1 LINE DATA ENTRY 007 1 NOTE Can go to next plu edit by pressing key INU a Saving Tray Name Data Enter the tray number in the INPUT field using the numeric keypad and press the PLU key on the key sheet Press the NAME button on the screen and the Tray Name screen will then appear To save the tray name data enter text using the key sheet Press the MENU button on the screen and the Save pop up screen will appear asking for confirmation Press the Save button on the pop up screen OMNi 3000S ST Service Manual 6 52 Chapter 6 PROGRAM MODE 6 11 6 TRAY NAME DELETE CONFIRMATION POP UP SCREEN No 0001 TEST TRAY 1 LINE am NOTE Can go to next plu edit by pressing SHIFTHHPLU key Deleting Tray Data Press the DELETE button on the screen and the Delete pop up screen will appear asking for confirmation Press the Delete button on the pop up screen In order to go to the next tray name
200. ymptom Cheek 1153 0000 Wrapper control board is Scale only F21 F22 F23 rear panel not receiving power operation board No power to P 858A No wrpper movement If error occurs after chnaging film belt or P 858 board cross connected J9 J10 J11 at P 858 or connectors at feeder gt Check fuses on P 858 gt If OK then damaged board 7 39 OMNi 3000S ST Service Manual Chapter 7 MAIN UNITS amp ERROR MESSAGES 7 17 EMERGENCY STOP BUTTON FEMSTSETOR POWER EMERGENCY STOP CYCLE START Infeed Motor Relay 1 Relay 2 n Emergency stop button Safety Switches For Cover Driver p The Kind of cover 1 Side Cover Left Side Upper 2 Film Loading Door Left Side 3 Film Loading Door Front Left 4 Side Cover Right Side Upper 5 Film Loading Door Right Side 6 Film Loading Door Front Right 7 Printer Cover 8 Infeed Unit Lower Cover D D D D t 1 m test Shee Sy 10 Print Circuit Board 858 No A Feeder Motor OMNi 3000S ST Service Manual 7 40 Chapter 7 MAIN UNITS amp ERROR MESSAGES n Emergency Stop Button Error Messages Error No Message Sympom Check 1123 0000 Emergency stop button Emergency stop button is Check if emergency stop button is was pressed pressed during released Remove commodity on

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