Image 16i - IVIE Enterprises
Contents
1. l JOLO I WANDA t l TA LHM 3A ith s s efef l 0309 xamag moya UU sa l El ui HAING 930 M8 980 Hoo I HOLI SIHILIMS OL SAE TAM HEA Nde l l l l a m mM AR AR Aah A A A A En d ANVL AS3AO038 l I l 38nd HN HOLIMS dWrid OL dWNa Ov OL l l l ong JHM LHM IHM Y BE ma ong HOLIMS SNS anna ANNIYA aynssaud 3JIQNVH TOYINOD pi c y d l l BE n o i dlvid 4310114 l l RA Ban AON EO IS Lo r al l i l NGO l Na l I Nad l I I l l I l l AE i 3lvid WOLLOB l RE f l l d l ow ea B i nus 980 fal 038 nad 3L L93Y HSNS8 l l TANVd WOlBLIOd13 Page 47 CLARKE TECHNOLOGY Image 16 Operator s Manual2. I O 01 B D HDi a alo nwm AA NOTE indicates a change has been made since the last publication of this manual Mi 22h AO FANS CLARKE TECHNOLOGY Image 16 Operator s Manual Page 43 CLARKE TECHNOLOGY Image 16 Drawing and Parts List 6 95 Pump 45905C i model Pump 45928A ix model 55372A Kit Switch Viton 80 100psi 53057A Kit Switch 80 100psi 55374A Kit Dual Check Valves 52908A Kit Check Valves 54881A Housing Upper 55373A Kit Valve 59783A Kit Valve 53201A Kit Diaphragm 53205A Kit Diaphragm 54882A Housing Lower 54837A Kit Drive Assembly 52909A Kit Drive Assembly ii Po Page 44 CLARKE TECHNOLOGY Image 16 Operator s Manual Part No 85303A CLARKE TECHNOLOGY Image 16 Drawing and Parts List 6 95 Motor 44911R Description Nut Housing Vent Fan Screw 8 32 x 9 s 40812A 51914A 50618A Brush Mechanism Clamp Bracket End Com Bearing 672714 Disc Bearing Washer Bracket Fan End s Part No 638313 Description Fan Rotating Spacer Fan Stationary Shell Fan Spring Load 53995A NOTE s 1 2 3 8 10 11 12 13 14 15 16 17 20 21 22 are not available at this time Fan Air Seal Fan Stationary Fan Rotating Washer aa a 1 ANN CLARKE TECHNOLOGY Image 16 Operator s Manual Page 45 CLARKE TECHNOLOGY Image 16 i ix Electrical Schematic 4 99 Ald WOL
3. Disconnect 699202 Cable Tie When servicing these items s 21 22 and 25 see page 26 Brush Maintenance c ou on ala mh DID D D NN aga CLARKE TECHNOLOGY Image 16 Operator s Manual Page 39 CLARKE TECHNOLOGY Image 16i Drawing and Parts List Electric Assembly 5 01 Form 17653A Ref Part No Description Qty 980692 Washer 5 16 Flat 34809B Handle Control 47411A Switch Vacuum Accessories 47412A Switch Spray Brush 84237A Screw 10 32 x 12 85383A Screw 10 32 x 34 980603 Washer 10 Ext Lock 920224 Nut 10 32 77094A Label Ground Symbol 42188A Cord Power 35 47711A Terminal 14 FIFQD 911933 Terminal 10 Insulated Ring 58013A Strain Relief 170870 Washer 7 8 Flat 46103A Rectifier 920722 Nut 10 32 Elastic Stop 68776A Panel Electrical 41435B Breaker Brush 1 25 A 82100A Lock Nut Y Conduit 49725A Cord Harness Machine 962308 Screw 16 x 18 x 214 980666 Washer s Ext Star 40148A Cord Assembly 35 699202 Cable Tie FIFQD Fully Insulated Quick Disconnect amp MANOA amp a a N a mm nm mi nap ln D Din ss Page 40 CLARKE TECHNOLOGY Image 16 Operator s Manual CLARKE TECHNOLOGY Image 16i ix Drawing and Parts List Recovery Shoe Assembly 8 00 Form 19221A 19223A ef Part No Description i ix 28204B Shoe Recovery 53607A Elbow 1 4 St 67615A Shoe Recovery S S 872010 Clamp Hose 36505A Manifold Spray
4. 0A Lock Nut Y Conduit 839401 Drain Valve 833407 Gasket Drain 833901 Handle Drain Valve 962987 Screw 10 24 x 3 s 52206A Chain 839410 Vavle Assembly OONOTKRWD Page 38 CLARKE TECHNOLOGY Image 16 Operator s Manual CLARKE TECHNOLOGY Image 16i ix Drawing and Parts List Brush Housing Assembly 5 01 Form 15718A NOTE indicates a change has taken place since last publication of this manual Description Part No Description Housing Brush 53047A Washer Wave 902648 Bearing Coupling Male QD 66187B Sprocket 28T Washer 4 Flat S S 34273A Gasket Brush Screw 10 24 x 63059A Brush Restoration Nut 1 4 20 63060A Brush Maintenance Plate Spray S s 962628 Screw Set 8 32 x 3 16 Spacer 50909A Belt Terminal 10 Ring 47701A Terminal 14 FIFQD Pin 9 18 x 172 Roll 980603 Washer 10 Ext Lock Bolt Shoulder 3 s x 2 x 172 920224 Nut 10 32 Hex Motor Brush Drive 628382 Spring Brush Carton 67148B Rod Brush Adjustment Pulley 85605A Screw 10 24 x 3 4 SS Plate Brush 63071A Bracket Brush Stop Screw 10 32 x 1 2 S S 85903A Screw 10x12 Housing Spray Nozzle 38404A Shield Deflector Cap w Seal Assembly 14657A Kit Restoration Brush includes Gasket Spray one of 20 21 22 25 Nozzle 2 x 150 14671A Kit Interim Brush includes Bracket Brush Retainer 1 each of 20 21 22 25a Pivot Brush ix model only 30076A Strainer FIFQD Fully Insulated Female Quick
5. 696801 Plug 4 Recess 63063A Bracket Manifold Retainer 962798 Screw 10 24 x 54880A Housing Spray 54164A Nozzles 110 x 1 5 81110A Nut 10 24 Nylock S S 30426A Hose Recovery 54339A Cap w Gasket Asm 30042A Gasket Spray 54157A Nozzle 110 x 1 Brass Q D 962333 Screw 10 32 x 3 s 49067A Wire Ground 980603 Washer 10 Ext Lock 63061C Bracket Brush Adj 30076A Strainer O JJOO B D 1 X XIX 1 LTS X X X X KK X xXx x X XK OK OK IX OK OK OK OK mp pp CR ROH D nHn le lt x X X OR Xx Page 42 CLARKE TECHNOLOGY Image 16 Operator s Manual CLARKE TECHNOLOGY Image 16 Drawing and Parts List Valve Assembly 5 01 Form 19411A Part No Description 980603 Washer 10 Ext Lock 920224 Nut 10 32 Hex 962987 Screw 10 24 x 3 s 692870 Elbow Swivel 35147A Hose 14 59785A Valve Solution Flow 59016A Tee 53617A Elbow 14 NPT x 3 s Hosebarb 50328A Coupling Female Q D shut off 170863 Washer flat 3 s 302101 Clip 77094A Label Ground Symbol 68668A Plate Rear Cover 49068A Wire Ground 722030 Clamp Hose 30425A Hose Air 24 170030 Hosebarb 68665A Support Valve 839204 Trim 85395A Screw 4 20 x 1 2 980410 Washer S S 170040 Elbow 697501 Reducer 737140 Quick Disconnect 35172B Hose 412 53619A Hosebarb Nylon 53050A Strainer Bowl incl 13a b c 58061A Screen Filter 54369A Gasket Viton 50018A Bowl Filter 85383A Screw 10 32
6. ALTO CLARKE IMAGE 16 120V Section Il Parts and Service Manual Order Parts Here 78486B AUTHORIZED PERSONNEL MAINTENANCE To Access Pump Motor 1 2 3 4 Remove brush housing from machine See Brush Motor Repair Remove pump ground wire from ground screw Disconnect pump electrical wires form machine harness Remove solution hoses by turning swivel nut counter clockwise Remove four 4 mounting screws that secure pump motor to solution tank Reverse procedures for installing new pump Check wiring diagram for proper connections when reinstalling electrical parts Solenoid Spray Valve Removal 1 2 3 4 Loosen screw in rear plate that secures recovery tank to machine Raise and tilt recovery tank to the side Disconnect electrical lead from solution valve Disconnect solenoid from brush housing by press quick disconnect coupling on top of brush housing Remove hoses by loosening hose clamps and pull hoses from solenoid valve To reinstall reverse procedure Check wiring diagram for proper connections when reinstalling electrical parts Brush Motor Repair 1 2 3 4 e co OND Tilt machine on handle or place machine upside down Pull brush adjustment rod out of adjustment holes Remove brush stop bracket by removing two 2 screws Remove two 2 brush pivot shoulder screws 3 16 Allen Wrench from sides of solution tank Pull brush housing away from solution tank far eno
7. LOS N32 NYO due sz esnJj 0409 AlddNS YIMOd IVd Av _ 1 dwe g z jexeeug nig ysnig NYO avid Nip ik K NYO o THM TAM TAM Ae THM Nuo C 4 IOMINOO i 3unss3ud i NM TAM Ng I ng NG pam YOLON 3snd on TaN d VOAN XL TOHINOO dunss3ud JOLO d 18 ma mag 45m HOLIMS co TAM q dI NOVA aoon 8 on HSE amd 13A e o TAT mo BAY 7 po THM Lindgid Hsnya e Aa m Naa dION310S 940 i AWadS i 5na NE THM Ey NTG ma 38 MISSY 9807 980 Holms 19014 Hsnag HSNY8 AYY4dS 940 CLARKE TECHNOLOGY Image 16 Operator s Manual Page 46 33538 PIE SSINAYH SG3NNVH HSAYB QL HSNYE QL HOW HOVIN nom a TH 940 IONS 108 AYYdS ONISNOH HsNya 3snd SSINHYH HIYA i j I I l I I l un D ssanavH I l I l I l I I HOW Ma ong LHM ANYL NOILNIOS 43348 NOUS HSnug 734 TA 0409 4IMOd I 1 I I I I 1 Naa I I I I I 1 I 3lvld ava zzzz tee 565 SSINAYH HOVWA I ing x SS3MNVH HOVA mma Connection Diagram 4 99 CLARKE TECHNOLOGY Image 16 i ix i i l l l l l l l l l
8. MQD Pump 100 psi 120V Pump 100 psi Bypass Label Ground Symbol Nut 10 32 Screw 10 32 x 3 4 Cover Bottom Screw 4 20 x V Hose Exhaust Clamp Hose Assembly Plate Rear Cover Terminal 4 FIFQD Washer Flat Nylon Washer 5 16 Flat Washer 5 16 Lock Screw 5 16 18 x1 Adapter s Barb x 1 4 NPT Nylon Hose Clear 3 s x 23 Screw 4 20 x e Bushing Connector Fuse 1 25A Tag Caution Spacer Recovery Tool Bushing Drain Washer Cable Tie Literature Kit X X X KK LK ox ox ox xpo ox ox xr ox xr xx X KK LK xXx X x xp ox x x xp xxx x xxx xxx xxx x X X X X xpo xxx X X xXx x x X OX X xx Accessories Part No 77275A Label Operating Instructions FIMQD Fully Insulated Male Quick Disconnect FIFQD Fully Insul ated Female Quick Disconnect X OX X ox x X OX OX XK xp KK Xx x x X OX KK x x KK xx X X xXx x x CLARKE TECHNOLOGY Image 16 Operator s Manual Page 37 CLARKE TECHNOLOGY Image 16i ix Drawing amp Parts List Recovery Tank Assembly 2 99 Form 19183A Description 38982C Tank Recovery 47419A Switch Float 56459A Strain Relief 837304 O Ring 692409 Chain 832322 Cover Solution Tank 962798 Screw 10 24 x 12 81110A Nut 10 24 39326A Tube Vacuum 85519A Screw 4 20 x 3 s 59877A Washer 72 NPT Sealing 34256A Gasket Cover 39327A Tube Recovery 56476A Strainer 832002 Clamp Plastic 30431A Hose Recovery 752020 Clamp Hose 962943 Screw 8 18 x Ya 8210
9. d service person Brush motor doesn t run Circuit breaker tripped Switch is bad Motor is bad 1 Reset circuit breaker 2 Contact an authorized service person 3 Contact an authorized service person Page 32 CLARKE TECHNOLOGY Image 16 Operator s Manual Authentic CLARKE TECHNOLOGY Products 59231A RM 4P Tool Assembly 59230A RM 8P Tool Assembly 59228A RM 4M Tool Assembly 59229A RM 12M Tool Assembly 398420 Defoamer 398421 Extractor Concentrate 12 1 quart bottles CLARKE TECHNOLOGY Image 16 Operator s Manual Page 35 CLARKE TECHNOLOGY Image 16i ix Drawing Final Assembly 4 99 Page 36 CLARKE TECHNOLOGY Image 16 Operator s Manual CLARKE TECHNOLOGY Image 16i ix Parts List Final Assembly 4 99 Description Asm Recovery Shoe Asm Brush Housing Asm Recovery Tank Asm Electrical Panel Asm Electrical Panel KR x ox Fuse Holder Asm Valve Support Wheel Nut PAL Axle 980651 980652 85813A 53619A 59322A 171112 51518A 52414A 42911A 699203 67897A 51526A 980650 699202 14608A Tank Solution incl s 45 46 50 Motor Vac 3 Stage Terminal Male Q D Washer Lock Screw 10 24 x 12 Screw 4 20 x 3 75 Hx Spacer 3 1 16 Lg Plastic Screw 10 32 x t Gasket Screw 10 24 x 12 Cover Solution Tank Nut 10 24 Chain Cover Screw 4 20 x 3 8 Screw 10 32 x 1 Washer Plain Terminal Clip 10 Ring Terminal 14 FI
10. on 2 Contact an authorized service person 3 Contact an authorized service person 4 Remove the obstruction 5 Replace the motor brushes 6 Close the drain valve 7 Replace the gasket 8 Replace the hose 9 Remove and clean lint screen on vacuum stand pipe Uneven or no spray from the jets The spray brush switch may be defective The spray tips may be dirty plugged or worn The hose may be kinked 1 Turn the switch to I 2 Clean or replace the tips 3 Inspect the hose The drain valve leaks The drain valve gaskets may be worn or damaged There may be lint or dirt in the drain valve 1 Replace the gaskets 2 Clean or replace the drain valve The solution pump runs but no solution comes out of the spray nozzle The spray tips may be plugged The spray solenoid may be damaged The solution screen may be plugged The pump may be worn The hose may be kinked 1 Clean the spray tips 2 Replace spray solenoid 3 Clean or replace the nozzle 4 Contact an authorized service person 5 Inspect the hose The solution pump leaks There may be a faulty seal in the pump The pump may be worn 1 Contact an authorized service person 2 Contact an authorized service person The float switch may not be shutting off or turning on The switch may be damaged 1 Contact an authorize
11. tions and check fittings for leaks Check float switch for proper operation and shut off capacity ns YN 9 Brush Maintenance See page 35 for parts references 1 Tilt machine on handle or place machine upside down 2 Remove one screw from each side ref 5 and 33 on page 35 of the brush housing 3 Remove one screw ref 15 on page 35 from brush retainer strap ref 19 on page 35 and rotate strap so that brush can be removed 4 Remove brush 5 Carefully pry brush pivot out from bearing applying pressure unevenly can break brush pivot 6 Add a small amount of grease to face of seal and bearing on I D of brush core 7 Reassemble in reverse order Page 30 CLARKE TECHNOLOGY Image 16 Operator s Manual HOW TO CORRECT PROBLEMS IN THE MACHINE PROBLEM The machine will not run CAUSE Machine does not have power ACTION 1 Make sure the machine is connected to the correct frequency and voltage and all connections are tight There is no suction Vacuum motor may not be running Vacuum accessory motor switch may be defective There may be a loose motor connection There may be an obstruction in the vacuum hose Motor brushes may be wom Drain valve may be open Dome gasket may be worn or damaged Vacuum hose may be damaged Vacuum intake screen clogged 1 Be sure the vacuum accessory switch fo the vacuum motor is at the ON positi
12. ugh to access wiring Disconnect wiring and place brush housing on bench Remove bottom plate by removing nine 9 10 32 screws Remove motor and reverse procedure to reinstall Check wiring diagram for proper connections when reinstall ing electrical parts Page 28 CLARKE TECHNOLOGY Image 16 Operator s Manual AUTHORIZED PERSONNEL MAINTENANCE cont Brush Drive Belt Replacement Tilt machine on handle or place machine upside down Remove bottom brush plate Remove pivot screw on drive sprocket side Remove drive sprocket and replace belt Reassemble in reverse order Oo D gt Maintenance of the Vacuum Motor This machine has a vacuum motor that uses carbon brushes The carbon brushes in the motor must be checked every three months or every 500 hours of operation whichever comes first If either of the brushes is shorter than 3 8 inch replace both of the carbon brushes To gain access to the vacuum motor 1 Remove one 1 screw in rear plate that secures 174 inches recovery tank to machine 2 Raise and tilt recovery tank 3 Can now access the brushes or the three 3 bolts that secure the vacuum motor to tank Replacement of float switch Figure 1 1 Install and tighten strain relief onto float cord See fig 1 Install new o ring seal onto strain relief Install replacement float with strain relief through inside wall of recovery tank Tighten strain relief Check wiring diagram for proper connec
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