- Frank`s Hospital Workshop
Contents
1. 30 x 40 cm or 11x 14 in 2 2 each each 5 18 43 43 7 17 2 each 2 each 10 10 13 18 1 4x4in 5 x 7 in 1 each 1 each 35 x 43 cm 35 35 or or 14x 17 in 14x 14 1 each 1 each 1 each 18 x 43 cm or 7 17 24 x 30 24 24 or or 10 x 12 in 91 9 in 2 each 1 each 1 each 2 each 18 x 24cm 1 18 x 24cm or 62x842 or 8 10 in 1 4 28 18 24 62x 8 gin or 8 x 10 in Figure 5 X Ray Film Sizes H048_0140DC 107061 Care and Cleaning Daily Procedures 107061 1 2 3 4 5 6 7 8 9 WARNING Wear rubber gloves safety glasses and protective clothing when doing any daily maintenance procedure IMPORTANT Report any change in the operating condition of your processor to qualified service personnel Reliable operation of the processor requires that all parts be cleaned lubricated and adjusted properly Prevent biological growth in the wash tank by draining the wash tank daily Move the main circuit breaker CB1 on the processor to the O position Move the wall power switch to the OFF position Turn off the water supply Open the wash drain valve to drain the wash tank CAUTION Handle these assemblies carefully to preve2. Publication No 1 7061 April 1994 Supersedes 246627 September 1991 635886 April 1988 OPERATOR MANUAL for the Kodak RP X Omat Processor Model M6B 048 0086 Eastman Kodak Company 1994 PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication No patent license is granted by this information Eastman Kodak Company reserves the right to change this information without notice and makes no warranty express or implied with respect to this information Kodak shall not be liable for any loss or damage including consequential or special damages resulting from the use of this information even if loss or damage is caused by Kodak s negligence or other fault WARNING To avoid hazardous conditions keep floors and floor coverings around your Kodak X Omat Processor and associated drains clean and dry at all times Any accumulation of fluids from mixing tanks drain lines etc should be cleaned up immediately In the event of an accumulation of liquid due to backup overflow or other malfunctions of the drain associated with your Kodak X Omat Processor call a plumber or other contractor to correct any problem with the drain Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or associated with a Kodak X Omat Processor Such dr
3. deel 17 wa sae ae 18 1 7061 3 Overview Cover Panels and Major Components DISPLAY PANEL L lt TOP COVER Ear p RECEIVING END ACCESS PANEL RECEIVING BIN yee H048_0086BCA 048 0086 Figure 1 Receiving End View of Processor KS FEED TRAY ee RUN SWITCH SA MAIN CIRCUIT 58 4 AUXILLIARY BREAKER RUN SWITCH DEVELOPER DRAIN VALVE 1 o 8 2 DRAIN VALVE 2A FIXER DRAIN VALVE 48 0160 48 0160 Figure 2 Feed End View of Processor 107061 EVAPORATION COVERS H048_0103BCA H048_0103BA DEVELOPER FIXER CROSSOVER ASSEMBLY FIXER WASH CROSSOVER ASSEMBLY SQUEEGEE ASSEMBLY ENTRANCE DETECTOR ASSEMBLY H048_0097BCA 048 0097 DEVELOPER RACK H048_0096BCA H048_0096BA Figure 3 Evaporation Covers Crossover Assemblies Racks and Squeegee Assembly 107061 Operating Instructions NOTE Kodak RP X Omat Processor Model M6B processes all films designed for standard processing with Kodak RP X Omat Developer Replenisher and Kodak RP X Omat Fixer Replenisher or equivalents Start Up 1 Close the wash drain valve 2 Turn on the water supply 3 Move the wall power switch to the position 4 Move the main circ
4. who sold the equipment Limitations Warranty service is limited to the contiguous United States the island of Oahu in Hawaii and certain areas of Alaska This warranty does not cover circumstances beyond the control of Kodak misuse abuse attachments accessories alterations not marketed by Kodak including service or parts to correct problems resulting from the use of such attachments accessories or alterations failure to follow the operating instructions as recommended by Kodak supply items Kodak makes no other warranties expressed or implied for this equipment Repair without charge is the only obligation of both Kodak and the dealer under this warranty Kodak will not be responsible for any consequential or incidental damages resulting from the sale use or incorrect functioning of this equipment even if loss or damage is caused by the negligence or other fault of Kodak Such damages for which Kodak will not be responsible include but are not limited to loss of revenue or profit downtime costs loss of use of the equipment cost of any substitute equipment facilities or services or claims of your customers for such damages This limitation of liability will not apply to claims for injury to persons or damage to property caused by the sole negligence or fault of Kodak or by persons under its direction or control 3040CM_A TXT 18 107061 107061 BLANK PAGE 19 3040cm_a txt Kod
5. ains are the sole responsibility of the customer IMPORTANT Use qualified service personnel only to do all necessary adjustments and procedures 107061 Table of Contents Description Page aA As Ae Neots a Weta sl See ate en hd od 4 Cover Panels and Major Components 4 Operating 2441 5 6 Seat edd cnc 6 Operating Note ai visti adie 7 gt 7 Film Feeding Procedure 7 Care and Cleaning 9 Preventive Maintenance 10 Replenishment deh 12 a 13 Waler Conservation 13 Diagnostic Procedures 2 iaa aaea T 14 Correcting 15 Related Publications 22 ete ein
6. ak and X Omat are trademarks Customer Equipment Services Division 2 Printed in USA EASTMAN KODAK COMPANY ROCHESTER N Y 14650
7. in the following chart can be caused or aggravated by inadequate hardening of the emulsion due to under replenishment of developer and or fixer Another cause of inadequate hardening may be deterioration of developer replenisher due to age or storage at too high a temperature Developer replenisher should be mixed in a quantity not to exceed a two week supply Changes in processing recommendations may occur The electrical box should only be opened by qualified service personnel using electrostatic discharge protection 107061 Correcting Difficulties 107061 Transport Failure Surface Artifacts Abnormal Film Densities Wet Films Low Solution Levels oa fF Overlapping of Films Film Feeding Error Feed only single thicknesses of film Feed the next film only after the film feed signal sounds If there is no film feed signal refer the difficulty to qualified personnel Feed only compatible films Check that the dryer is heating Check that all racks and crossovers are seated correctly Check that the surfaces of all the rollers are clean and smooth especially in the developer turnaround Check that the dryer air tubes are in the correct position Remove any dirt from the dryer rollers and air tubes especially the slots Use a bottle brush and rinse with water Check the replenishment rates Adjust the dryer temperature control setting to the lowest possible temperature that still a
8. llows good drying Remove any buildup of debris from the feed tray and detector rollers Clean any bacterial growth in the wash tank with a mild solution of chlorine bleach Use 2 fluid ounces 60 mL of bleach per 1 gallon 3 8 L of water Wipe tanks with a damp cloth Check that drain valves are completely closed Check that the tanks are full Change any incorrectly mixed or exhausted chemicals If the chemicals are contaminated see qualified service personnel Fill the replenishment tanks if necessary Mix the developer replenishment in quantities not to exceed a 2 week supply Always use a splash guard and rack drip tray when lifting the fixer rack to prevent contaminating the developer Mix chemicals as directed Make sure you use the proper amount of Kodak RP X Omat Developer Starter or equivalent 15 1 2 3 4 5 6 2 ae ae 16 Transport Failure Surface Artifacts Abnormal Film Densities Wet Films Low Solution Levels oa Fw Overlapping of Films Check that rollers are in place positioned and rotating correctly Check that all roller gears sprockets and idlers are engaged Replace any rollers with broken or worn gudgeons Replace any bearings which do not allow the turnaround rollers to rotate correctly Check the rack chain tension Check that rollers do not hesitate and that the chain does not jump Check for movement of the solutions at the
9. me that a 14 inch film causes the replenishment pump to operate Compare the average of 2 or more measurements with the film and chemical specifications of the manufacturer Have qualified service personnel adjust the Replenishment Pump if necessary REPLENISHMENT VALVE REPLENISHMENT CHECK TUBE GRADUATED CYLINDER H048_0135ACA 048 0135 Figure 7 Checking the Replenishment Rates 107061 DRYER REPLENISHMENT TEMPERATURE SWITCH CONTROL KODAK K Developer Temp Replenisher RP Processor Model M6B p Dev Fix Dev H048_0025BCD 048 0025 Figure 8 Processor Display Panel Flooded For low film volume a Flooded Replenishment mode can be selected to overcome chemical deterioration The Model 6 is preset for No Flooded Replenishment Only qualified service personnel or an authorized dealer representative can make the adjustment to Flooded Replenishment Replenishment The Model M6B is preset for the water conservation mode Only qualified service personnel or an authorized dealer representative can make the adjustment from this mode Water Conservation 107061 13 Diagnostic Procedures Points to Remember 14 IMPORTANT Use qualified service personnel only to do all necessary adjustments and procedures Many film transport and sensitometric difficulties
10. nd wipe the removed parts with a damp cloth Do not immerse the racks in water Clean the entrance detector assembly with a soft fiber brush and warm water Allow it to air dry before processing film Check that the rack rollers turn and rotate freely Check the space between the turnaround side plates and the rack side plates The space must be equal and the plates parallel on both ends CAUTION Install the racks slowly and make sure that the splash guard is installed between the tanks Install the racks crossover assemblies and evaporation covers Check that each assembly is correctly positioned Close the wash drain valve Move the wall power switch to the ON position Move the main circuit breaker CB1 to the 1 position When the developer light cycles use a thermometer of known accuracy and check the solution temperature in the developer tank The processor is preset to maintain a temperature of 35 C 95 F Only qualified service personnel can make a developer temperature adjustment 11 Replenishment Rates Checking the Replenishment Rates 1 2 3 4 12 IMPORTANT This procedure is for M6B Processors with a Serial Number of 10 000 or above Do this procedure every months Remove the receiving end access panel With a graduated cylinder under the replenishment check tube turn the valve down and press the REPL SWITCH for 13 seconds This is the length of ti
11. nstructions Manual Parts List 7 246630 107061 107070 246626 246628 246629 Publications for M6B Processors Serial Numbers 10 000 to 14 999 Complete Operator Installation Service Binder Manual Instructions Manual Parts List ee 635881 107061 107070 635884 635885 635882 Publications for M6B Processors Serial Numbers Below 10 000 Complete Operator Installation Service Binder Manual Instructions Manual Parts List NG 107061 107070 635812 635828 635860 Part No Available It is recommended that these publications be kept in the binder provided If an individual document gets misplaced or destroyed reorder a copy from your Eastman Kodak Representative 107061 17 Warranty Kodak warrants this Kodak RP X Omat Processor Model M6B to function correctly for 6 months from the date of initial installation when installed within one year from date of shipment Warranty Repair Coverage If this equipment does not function correctly during the warranty period the dealer in Kodak RP Processors who sold the equipment will provide or arrange for repair of the equipment during the dealer s normal working hours Such repair service will include any adjustments and or replacement of parts required to maintain your equipment in good working order How To Obtain Service Should equipment require service refer to the sales contract for details on whom to call for service or contact the dealer in Kodak RP X Omat Processors
12. nt changing their alignment Do not clean the racks crossover assemblies or squeegee rollers using abrasive materials Do not wash the roller racks and assemblies with water hotter than 37 5 C 100 F Remove the evaporation covers entrance detector assembly both crossovers and the squeegee assembly Clean these parts with warm water and a damp cloth Dry all the parts with a clean cloth and allow the parts to air dry overnight Use a clean cloth to wipe all chemical residue from the processing section of the processor To prevent contamination do not use the same cloth for the fixer and developer sections Leave the top cover open approximately 51 mm 2 inches whenever the processor is shut down Preventive Maintenance Weekly Procedures 1 Move the main circuit breaker CB1 on the processor to the O position 2 Move the wall power switch to the OFF position 3 off the water supply 4 Open the wash drain valve CAUTION To prevent fixer developer contamination when you remove the fixer rack place the splash guard between the developer and fixer tanks Use the rack drip tray when you remove or install any of the racks SPLASH GUARD DRIP H048_0119BCA H048_0119BA Figure 6 Splash Guard and Drip Tray 10 107061 107061 5 6 7 8 9 10 11 12 13 14 Remove the evaporation covers all crossover assemblies and all racks Rinse a
13. surface with the processor on Movement indicates recirculation If you do not observe any movement see qualified service personnel If incoming wash water is dirty clean the rack and tank thoroughly Change the incoming water filter Check that the turnaround assembly is adjusted correctly Make sure that the turnarounds are square with the rack Check incoming water temperature Temperature must be between 4 4 C 40 F and 26 6 C 80 F Check that the correct bulb and safelight filter are in the safelight and that the safelight is approximately 1 22 m 4 ft from the feed tray and work surface Check that the cover and panels are tight on the processor Check that there is no leak in the light tight gasket 10 x 10 cm films feed films diagonally if they fail to transport reliably Check the time delay For all transport speeds the buzzer should sound once the trailing edge of the film has advanced 3 inches into the processor Check that the tank solution levels are at the overflow weir 107061 Related Publications This publication is part of a series of instruction books that provides technical support information on the Kodak RP X Omat Processor Model M6B For ease of referencing and reordering the related publications the following chart provides part numbers for each of the publications Publications for M6B Processors Serial Numbers 15 000 and Above Complete Operator Installation Service Binder Manual I
14. uit breaker CB1 on the processor to the 1 or energized position 5 Check the following Developer fixer and water solutions Make sure that solutions are up to the overflow position Make sure that the replenishment supply is adequate Check for surface movement which indicates that the recirculation pump is operating Make sure that all Rack Assemblies are installed correctly Make sure that all Crossover Assemblies are installed correctly Make sure that the Evaporation Covers are installed Make sure that the Cover of the processor is closed 6 Feed cleanup film when the developer temperature reading is 35 C 95 F on the Developer Temperature Meter See Figure 4 7 Check for replenishment during film feeding The Fixer and Developer Replenishment Floats on the Display Panel should be pulsating DRYER DEVELOPER REPLENISHMENT TEMPERTURE REPLENISHMENT SWITCH CONTROL FLOAT A ee KODAK SS Developer Temp Replenisher 2 ee RP Processor Model M6B Min Mox DRYER INDICATOR LAMP DEVELOPER FIXER DEVELOPER TEMPERATURE INDICATOR ete METER LAMP 048_0025 Figure 4 Processor Display Panel 107061 Operating Note WARNING Parts are moving within the processor Keep hands and loose clothing out of the processor During operation periodically check the developer temperature and look for movement of the fixer and de
15. veloper replenishment floats Shutdown 1 Move the main circuit breaker CB1 on the processor to the 0 or deenergized position 2 Move the wall power switch to the OFF position 3 Turn off the water supply 4 Open the wash drain valve 5 Perform the Care and Cleaning and Preventive Maintenance procedures on pages 9 and 10 6 Leave the top cover open approximately 51 mm 2 inches Film Feeding Sheet Film See Figure 5 on page 8 for the correct film insertion procedure Arrows Procedure indicate the direction in which films are transported into the processor To avoid over replenishment feed the films as illustrated Feed films square with the edge of the film guide Feed multiple films simultaneously CAUTION Do not try to pull the films back out of the processor once you have fed them into the processor Do not allow more than 100 films to accumulate in the receiving bin at one time Roll Film 35 mm Use a sheet of film as a leader Make sure that the sheet film is wider than the roll film and at least 17 8 cm 7 inches long Using 1 inch wide tape such as 3M SCOTCH Brand Polyester Film Tape No 850 fasten the film to the leader making sure that the adhesive side of the tape is not exposed Most other types of tape are not acceptable because their bases are soluble in the processing solutions 107061 7 1 each
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