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carryall 272 vehicles

1. 1 8 1016455 Screw Hex Head Flanged 5 x 0 8 x 25 mm 2 9 101909201 Coil Ignition with internal igniter 044 1 10 1016578 tercie me eben D cs te d es 1 11 1016588 Tube 7 I D x 10 mm x 70 mm Long 2 1 12 1017463 Assembly Plug 1 13 101881101 Plug Spark OHV Autolite 2 222004 000 1 13 10724 Plug Spark OHV tte ate cael et HERE E 1 14 1016445 Bracket RPM Limiter t oett E P RH RE ns 1 15 101909401 Limiter RPM tete o ti rk ete aud 1 16 1016579 Band RPM Limiter Mount 1 17 1012981 Clamp T 1 18 1016456 Screw Flanged Hex Head M6 x 1 x 12 2 19 1016586 Blu 1 20 101909501 te Poet e inicr cds 1 21 1016497 Screw Cross Pan Head M5 x 0 8 x 8 mm 1 22 1016544 Screw Cross Pan Head Self Tapping 5 x 12 mm 1 23 1016561 a eot es oe ihe o c d See che 1 24 1016587 Clamp s utenti e ie ea oet bane o Ue eeu 1 25 101909301 Wire Leag 4 peer nei t eben me dee ted o t e cete 1
2. 4 6 102047001 Rivet Pop Stainless Steel 1 4 x 1 2 004 8 7 102026901 Weldment Seat Support 1 8 102024901 Armrest Dryer Side ed etd dees ce edad 1 9 102025001 Armr st Pass nger Side ette ene ee bere 1 10 1012412 Plate Hinge Body iid ete eerta edere ains 4 11 7847 Screw Hex Head Cap 1 4 20 x 3 4 8 12 8935 Screw Hex Head Cap 5 16 18 x 2 1 4 4 13 1011697 Washer Flat 5 16 nee votes els peed re Pe re rov ch eed e ees 16 14 7473 Nut Nylon Lock 5 16 18 8 15 102029501 Seal Bed Turf 272 and Carryall 272 1 16 102026401 Cover 1 17 N A Tape VIB emi ette ip tau A R 18 1014387 Cap Cornet reote esce eh led 2 19 1014321 Screw Torx Truss Head 1 4 14 x 3 4 4 20 102061101 Seal Holder EE 2 21 102059001 Seal Hold A voti eiie Ee pee 2 22 102059401 Screw Cap M6 x 1 x 10 MM 2 23 102059501 Screw Cap M6 x 1 x 35 2 24 332 Washer Flat Type 1 4 rennen nnne nnne nennen nnn 2 25 101887601 Nut Nylon Lock nennen 2 26 451 12 27 102060201 I
3. 1 2 102051101 BOOt gn 1 3 102051201 Rod Push oda dateien itm ut iS 1 4 102051301 Switch PreSSUre eb 1 5 102051401 rp 1 6 102054201 Crank Bell includes items 7 1 1 7 N A Pin 5 9 8 X 1 5 10 5 aitov eaa rd ve 2 8 N A Pin Bow Tie 000 8 2 9 N A Pin Glevis W256 2 1 8 c oed osi ved e et De ba d ie 1 10 N A Pin Bow TIe 120 X 2 750 inscite nter ria Y bra reden 1 11 N A Spacer Not interchangeable with spacer 102057801 1 12 1010934 Screw Hex Head Cap 5 16 18 X 1 6 13 7473 Nut Nylon LOCK 5 1 eet drin a eae eiue ed ce tains 6 14 1241 Washer Flat Typa 5 16 ae 4 15 101806102 Clevis Rod ata aa aaa a a a snnt enne nennen 1 16 101953105 Rod EqualiZer geo DER te 1 17 1013531 Spring Brake Pedal Return 1 18 102054401 Bracket Master Cylinder Mounting sesssseseseeneeneeeeneen nnns 1 19 102339201 Plug 3 8 24 Carryall 472 only nennen 1 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 4 7 HYDRAULIC BRAKE SYSTEM TURF 272 AND CAR
4. 1 16 N A Wire Assembly 18 Yellow RN 1 17 N A Wire Assembly 18 Black 14 1 18 N A Wire Assembly 16 Brown nre 1 19 N A Wire Assembly 18 Orange Ne 1 20 N A Wire Assembly 418 Red utate een ette eee heer Eee 1 21 N A Wire Assembly 18 White Black 22 1 22 N A Wire Assembly 18 Black 1 23 1014119 Wire Assembly 6 1 24 N A Wire Assembly 18 Black pp 1 25 N A Wire Assembly 18 BIaCK seni e e rectore irte e eed 1 26 1012382 Wire Assembly 6 1 27 N A Wire Assembly 18 Orange part of electrical component box 1 28 1015737 Wire Assembly 10 Red part of electrical component box 1 29 1015332 Wire Assembly 10 Braided Ground 1 30 101837301 Wire Assembly 46 Green 1 31 N A Wire Assembly 18 Yellow 1 32 N A Wire Assembly 16 eene enne aaaeaii 1 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 5 DRIVER SIDE HEADLIGHT Page 7 6 CARRYALL AND TURF 272 KEY START VEHICLE WIRING 5 HEADLIGHT PASSENGER SIDE DIODE HEADLIGHT BLUE x o 5 FU
5. 1 44 102675201 Cutter Valve Seat Exhaust 32 Degree requires item 59 for Honda GX620 Gasoline Engines 1 45 102675301 Cutter Valve Seat Intake 32 Degree requires item 59 for Honda GX620 Gasoline Engines 1 46 102675401 Cutter Valve Seat 60 Degree requires item 59 for Honda GX620 Gasoline Engines 1 47 102675001 Cutter Valve Seat Exhaust 45 Degree requires item 59 for Honda GX620 Gasoline Engines 1 48 102675101 Cutter Valve Seat Intake 45 Degree requires item 59 for Honda GX620 Gasoline Engines 1 Please refer to the maintenance and service manual for proper tool application 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 13 5 Page 13 6 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION MI ELM 1234 49 1012151 Dry Moly Eu bricart x uoo De eom 1 1 1 50 102674501 Flywheel Clutch Holder for Honda GX620 Gasoline Engines 1 51 102668601 Flywheel Puller for Kubota D722 Diesel Engines 1 52
6. 1 15 101890201 NG TS 1 16 101927301 Ring 1 17 101892901 Washer Flat s tret tro 1 18 101927201 SINON REM 1 19 101890101 Lever Shifter 2 rei e eerte 1 20 1012752 ti eet rient edo eere ei l Pete eo Te Ra ete rna 1 21 101928601 Pin CORET 1 22 1016513 METER E EE E AS A SA A E E 1 23 101927101 Sea O Mcr 1 24 101893801 Washer eare Hee N A A eue a O ter E A 1 25 101891301 Arii PIVOU so aa a a 1 26 102018501 Gear Case passenger side 1 27 102018601 Gear Case driver side 1 28 101926901 Bolt Flanged M8 x 1 25 x 40 mm pp 15 29 1012896 Pin Dowel see also page 12 6 eene 3 30 1016576 iet ede tenete totes 2 31 102267601 SN 2 32 1012711 eet n ibo Gee M e ete ate DE Peer donare fd 1 33 101928701 Gasket Liquid 8 8 oz 250 grams sss A R 34 102031501 Guard Unitized Transaxle esses nnne 1 35 102268601 Bolt M8 X 1 25 x 20 fim 2 cades et st eise aiit ie a e b reatu de 4 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 12 9 9 Oma 5 x 2 29 N LZ a J REFERENCE PASSENGER SIDE Y
7. 1 5 1014305 Battery Terminal Protector Spray 1 1 1 6 1011767 Battery Thermometer essssssssseeeeeeneeen nenne 1 1 1 7 1016417 Bearing and Oil Seal Remover Assembly 1 1 1 8 1016416 Bearing Driver Set uei men 1 1 1 9 1012811 Bearing Puller 1 1 1 10 1012812 Bearing Puller Wedge Attachment 1 1 1 11 1013582 Brake Adjustment Tool used only on vehicles with manually adjusted mechanical brakes 1 1 12 102555501 Brake Cable Release Tool 2 22 0 1 1 1 13 102249901 Brake Pedal Adjustment Tool Kit used for the Carryall Electric Industrial Truck only includes items 14 and 15 1 14 TE Brake Pedal Adjustment Tool 1 15 MP Brake Pedal Tension Tool pp 1 16 102669601 Connecting Rod Small End Bushing Tool for Kubota D722 Diesel Engines 1 17 101887101 Calibration Test Module 2 0040048 1 1 18 101808401 Cam Installation 0 1 19 102562401 Charger Bezel TOG 2 ttn tte tp eerte et e nae 1 20 102686101 Clutch Removal Tool for XRT 1500 Carryall 294 and Bobcat 2200 Vehicles
8. 1 5 101813001 zmell 1 6 101917601 2 Tree E 1 7 N A O RING 5 16 Ah enit RE ERR ERR ARR e RESTE 1 8 N A O Ring 3 8 GEEN 1 9 N A Valve Choke Ps fb gra 1 10 101812301 Spring Return 1 11 1015426 PIG Allo M et NM 1 12 101811901 Bottom All BOX a dure ere tte rere eet eere eed 1 13 101921501 Seal tea eta Pe ee Cere verto 1 14 101971301 Clamp Hose air intake nennen nnns 2 15 101837101 Hose ente de bee ie shin de toes i ver 1 16 101804301 Screw Hex Head Hi Lo 8 1 2 1 17 101926801 Cable Choke includes item 1 1 18 101933701 actore eret roii there erar erae 1 19 183 Washer Flat TypeA 102 pte END ERU 3 20 1012438 Nut Nylon Lock 10 24 3 21 332 Washer Flat Type A 1 4 14 edet eh 3 22 1015752 Screw Hi L0 312516 X 5 8 ear ete ree n em evs en re era e be eee Eg de ra 3 23 101958102 We 1 24 1606 Rivet Pop 41 e vows a DER Iu 2 25 183 Washen Flat Type A 10 reet r
9. 1 1 102021714 Front with Headlight Opening dark gray Carryall 272 and Carryall 472 only sse 1 2 102025701 Screw TUPOK suos Series Et 15 3 102021801 Dashboard 1 4 102030501 IIBER 1 5 102056901 Kit Dash Hardware includes items 6 8 s 1 6 102025801 Screw Truss Head Type C 1 4 20 3 4 5 7 102045001 5 8 102048401 Washer aeta lusit onc tutu fee TER Rea 5 9 1017384 Screw Hex Washer Head AB 912 5 10 102021501 Fender Front Driver Side nennen nnns 1 11 102021601 Fender Front Passenger Side sssssssssssesesseeeneeeeenneennnenens 1 12 1010545 Screw Hex Washer Head Type AB 1 4 14 x 3 4 4 13 1606 Rivet Blind 3 16 x 1 2 e aieeaa arasaatana nennen nnne 4 14 183 Washen Flat Type A 130 o uet ee tete eb eee ted tede untere d 8 15 102015701 Support Upper Front Body 1 nnne 1 16 1012285 Screw Hex Head Thread Rolling 1 4 20 x 5 8 4 17 102015801 Support Lower Fender pp 1 18 102078101 Screw Hex Head 5 16 18 2 1 2 4 19 332 Washer Flat 1 4 emet oti Lee dabat e dea rada 4 20 7473 Nut
10. 1 2 1016501 Assembly lde SCFeW e ce En e sea tds 1 3 N A Assembly Pilot Air Screw 1 4 101973101 Jet Pilot 340 n tet e tt tef mde tei teg ees 1 5 1016486 cL 1 6 101973301 Nozzle Main 50 engine 1 Standard Jetting 7 101642585 Jet Main 0 3 000 Feet 0 914 4 m 1 7 101642582 Jet Main 3 000 5 000 Feet 914 4 1524 A R 7 101642580 Jet Main 5 000 8 000 Feet 1524 2438 4 m A R 7 101642578 Jet Main 8 000 10 000 Feet 2438 4 3048 A R 7 101642575 Jet Main 10 000 Feet and Above 3048 m and above A R 8 1016437 Gasket Float Chamber pp 1 9 1017461 Assembly Float Chamber includes item 10 1 10 1016499 Assembly SCIeW ege 1 11 1016585 Assembly Bolt eee tele a tle er 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 9 7 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 9 8 CARBURETOR ASSEMBLY FE400 ENGIN
11. 14 5 102272001 Housing irent estas 1 6 1017476 Shroud Lower Cylinder sss nnne nnne nnne 1 7 1016547 Nut Flanged MOX T i 3 8 1017500 SSPACEM t p dentes 2 9 1017475 Shroud Upper Cylinder 2 22240440 000000 1 10 1016539 CP ed 1 11 1017486 Obl FMS EET 1 12 1016531 Bec ater atte eee nema 1 13 101887601 Nylon Lock MO e eicere 1 14 1015332 Wire Assembly 10 Braided Ground pp 1 15 1015649 Shroud e 1 16 1015969 Screw Pan Head M6 X 1 14 4 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 15 EN FE400 ENGINE TYPICAL 2 Page 8 16 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FE400 ENGINE KEY START IGNITION COMPONENTS AND FLYWHEEL ITEM PART NO DESCRIPTION QTY 1234 1 101916201 Flywheel peto eee tes 1 2 101916301 Fan Flywheel Gray etit ie te ett estet d e tr ert e ien 1 3 1017448 Screw Flanged Hex Head M6 x 1 x 10 mm sse 3 4 N A Nut Lex Fine 18 mm i ee vaL xe e ERR e End enn 1 5 1017490 Washer Flat 18 1 6 1017455 Plate Flywheel Fan 4 44444444000 1 7 1016562
12. oN h 4 9 voltage CK REGULATOR SONIC AN WELD A SAA RED WHITE STARTER erem GENERATOR id M oW YELLOW YELLOW WHITE BLACK RED YELLOW GROUND M SONIC lt WELD 8 BROWN 4 BROWN RED WHITE BLUE 7 BLACK BLUE SONIC uc WELD 5 7 ls 8 YELLOW By BLA B LAC A CK WHITE Ow MS e OPTIONAL lt rs TAIL LIGHT wt 9 OPTIONAL TAIL LIGHT BATTERY 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 11 7 12 See previous two pages for wiring diagram 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List WIRING CARRYALL 472 KEY START VEHICLE ITEM PART NO DESCRIPTION QTY 1234 102316101 Wire Harness Assembly includes items 1 22 1 1 1015769 Wire Assembly 6 White 1 2 N A Wire Assembly 16 Yellow Ne 1 3 1016380 Wire Assembly 6 1 4 N A Wire Assembly 18 Yellow 1 5 N A Wire Assembly 18 Black 16 Black 4200 1 6 N A Wire Assembly 18 Red White 2 1 7 N A Wire Assembly 14 Red 18 Ora
13. 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 17 EN FE400 ENGINE Page 8 18 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FE400 ENGINE KEY START OIL CIRCULATION ITEM PART NO DESCRIPTION QTY 1234 1 1016467 Le 1 2 1016502 Bracket Oil Filler rove testet tea Ete OD Pa 1 3 1016457 Bolt Flanged Hex Head M6 x 1 x 40 mm see 2 4 1017507 PIU deci eid Noe oes 2 5 1016570 O Ring Oil Filter Mount ssesssssseseeeeeneneeeeennnenenneenn nnne nnn nennen 1 6 1016432 Gasket Drain Plug 1 7 1016576 Plugy 1 8 1017456 Screw Flanged Hex Head M6 x 1 x 12 mm 6 9 1017460 Cover PUMP e e et i eite eta 1 10 1017442 Gasket Oil PUulmp zi otra tto ine eec tela pne een ox 1 11 1016473 Plate Qil PUMP cc utin ees ah Ese DeL ead And ee Dee tee 1 12 101648203 Pump Oil and nennen nennen nennen 1 13 1017458 MEE 1 14 1016429 Seat ValVe cu nid hi iut eed b teens 1 15 1016537 Ball Steel Pressure Relief 1 16 1016581 fo rao ERE 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 19 G FE400
14. 1 1 12 1010434 Barrel bete hae d rene en Pr SERE DARET Eran OR NERA C TENE 5 13 101963901 Trim Seat Bottom Rear 1 14 101964001 Trim Seat Bottom Front ede Geta erts 1 15 101677705 Assembly Seat Back gray includes items 16 and 17 1 16 101675506 Cover Vinyl Seat Back gray sssssssseeeeeneeneennne nnne 1 17 1016751 Cap Seat Back black nennen nennen nnn 1 18 101946201 Washer External Tooth Lock 1 4 4 19 8251 Screw Phillips Truss Head 1 4 0 1 4 20 101958601 Bolt Carriage 14 20 X 34 10 21 101835601 Nut Flange 207 eui 10 22 1016723 Panel Seat Support Nt 1 23 101963301 Bolt Carriage 5 16 18 34 0 4 24 101963401 Nut Flange 5 16 18 nnne enne nnne nn 4 25 1014321 Screw Torx Truss Head 1 4 14 x 3 4 sse 4 26 1014387 OF 2 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 7 TYPICAL 4 PLACES TYPICAL N 4 PLACES OUR TYPICAL TYPICAL ___ 2 PLACES 2 PLACES oe TYPICAL 4 PLACES Page 1 8 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List LATCH PLATE AND PROP ROD TURF 272 AND CARRY
15. 1 1 Please refer to the maintenance and service manual for proper tool application iit Special order item available upon request 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 13 3 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 13 4 MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION 1234 21 1014510 Clutch Tool Kit includes items 22 28 1 22 1014498 Clutch Alignment Tool for pre unitized transaxle vehicles built prior to 1997 model year 1 23 1014496 Drive Clutch Puller for Kawasaki engines only 1 24 1014497 Drive Clutch Hub Puller for Kawasaki engines only 1 25 1014508 Driven Clutch Cam Puller for Kawasaki engines only 1 26 1014507 Driven Clutch Puller Plug for Kawasaki engines only 1 27 1015524 Drive Clutch Holder Tool Assembly for Kawasaki engines only 1 28 101809101 Press Weldment for Kawasaki engines only 1 29 102601501 Clutch Drive Fixed Sheave Tool for XRT 1500 Carryall 294 and Bobcat 2200 Vehicles 1 1 30 102607501 Clutch Drive Spider Removal Tool for XRT
16. 1 23 1016423 Fuse 20 etr et p reor red cde pe re clle pe P 1 24 1014948 Diode Flyback eei 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 19 2 Us WIRE TIE 4 DIODE ict MOUNTING M TYPICAL 4 PLACES ANGLED I BEAM e HEADLIGHT KIT T MOUNTING MBEAM Note Diode mounting shown is for Carryall 272 vehicle The diode mounts differently on a Carryall 472 vehicle Page 7 20 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List ELECTRICAL COMPONENTS FRONT BODY ITEM PART NO DESCRIPTION QTY 1234 1 8639 4 2 1016859 Kit Reverse Buzzer includes items and 4 1 3 1016851 B zzer Reverse dei nero te nic en e es 1 4 1016849 Screw Pan Head Hi Lo 4 24 x 5 16 2 5 1010909 Screw Machine Head 10 32 x 1 1 4 1 6 101988001 Assembly Headlight Driver Side includes items 8 16 1 7 101988002 Assembly Headlight Passenger Side includes items 8 15 and 17 1 8 101988101 Bulb Halogen 2 2 eR Re ME 1 9 101987901 Harness Headlight Wire 1 10 1013461 Screw 310 16 heit rect bh ies 2 11 1017065 Retaine
17. a EET EE ve Gs 1 7T 1013772 Differential es 1 78 1013770 Gear Differential Idler 2 79 102268001 Gear Differential 16 Tooth 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 12 5 95 TYPICAL 8 PLACES di vO LI T d ed REFERENCE REFERENCE DRIVER SIDE PASSENGER SIDE SE p di 7 a ur MIC en A oe 7 PLACES 1 9 f 12 6 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List 012 500 PRIOR TO SERIAL NUMBER 012 3 0001 DIFFERENTIAL LOCK AND AXLES ITEM PART NO DESCRIPTION QTY 1234 80 102274101 Cap Rubber Center eene nnne 2 81 102276001 Cap et ere teet hdd 2 82 101838801 Cotter rete dte eb 2 83 102269201 Nut Axle Flange Retaining 2 84 102269301 Washer Eat ic ED PUR RR DER grs 2 85 102269101 Hub includes item 86 2 86 1013787 Ot dz stance oh cu 4 87 1013792 Ririg T ep Ret i ca del MT 2 88 1011291 Bearing Outer Axle Tube Eg 2 89 102269401 Seal aa 2 90 102269001 Assembly Axle Driver Side 02211 1101 1 000 1 91 102268901 Assembly
18. 1 3 101960501 Decal Rotating Parts and Hot Manifold 2 4 101915201 Decal Frame Ground oae eget edited 1 5 102345901 Decal Diode Wiring key start vehicle only 0 4 1 6 102231601 Decal Winch Cable Warning ssssseeseneneeeeeneeenn nennen nennen 1 7 1011553 Decal Trailer Hitch nnne nnne nnn nnn nnne 2 8 102046501 Decal Club Car Turf 272 nennen entren 1 8 102228001 Decal Club Car Carryall 272 sse nennen 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 3 7 WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH Read operators manual and operating instructions Remain seated and hold on to seat handle while moving Drive slowly in turns and straight up and down slopes Do not start vehicle until all occupants are seated Front seats One 1 person per seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Do not operate while under the influence of alcohol or drugs Never attempt jumps CCI 102029101 4 WARNING NG DRIVERS INCREASE CHANCE OF DEATH Young drivers may not be able to control vehicle No drivers younger than 16 years old Do not leave childern unattended on vehicle CCI 102044601 OPERATING INSTRUCTIONS Read owner s manual and safety wa
19. 1 17 1016474 e On mea reae o URL IPTE P P UE CONUM etta 1 18 1016483 MEL HE 1 19 1016563 ol o PR 2 20 1016489 Bolt Stud M8 x 1 25 x 29 2 21 1016452 ROCKS cH Lo ea ER URL Ere ERO Seco 1 22 1017454 aM 2 23 1016549 Washer Flat MT2 ei reete vec y 1 24 1016517 Girclip TVD63E i cnet dtes 1 25 1016458 Bolt Flanged M8 x 1 25 x 45 MM 6 26 102269901 Gasket avt bes dette eet o c Rx 1 27 102271101 6 eE E 1 28 102304901 Kit Gasket FE400 contains one each of all internal gaskets for FE400 engine not shown 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 21 EN FE400 ENGINE TYPICAL 2 C TYPICAL 6 PLACES TYPICAL 2 PLACES Page 8 22 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FE400 ENGINE KEY START CRANKCASE CAMSHAFT AND OIL SENSOR ITEM PART NO DESCRIPTION QTY 1234 1 1016538 1 2 1017508 sows 1 3 1016535 Connector Oil Sending Unit enne 1 4 1016538 O RING iet eet eine ie eo ode a ER ERN 1 5 1016506 GRID 1 6 1016544 Sc
20. 1 87 1014161 Transaxle Pinion Seal Tool pp 1 88 1014115 Transmission Tool 1 89 101611003 Tune Up Kit All OHV for Kawasaki Engines includes air filter spark plug oil filter fuel filters not shown 1 90 1016413 Valve Clearance Adjuster Screw Holder for FE290 engines only 1 91 102674601 Valve Guide Driver for Honda GX620 Gasoline Engines 1 92 101641201 Valve Guide Reamer FE290 FE350 and FE400 only 1 93 102674401 Valve Guide Reamer 6 6 mm for Honda GX620 Gasoline Engines 1 94 102669401 Valve Guide Replacement Tool for Kubota D722 Diesel Engines 1 71 is not for use on Surlyn body material which is used on Precedent vehicles 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 13 9 unl e 5XL WAVETEK KS N Page 13 10 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION 1234 95 1016552 Valve Seat Cutter Guide 2 22 2 1 96 102668701 Valve Seat Cutter Set for Kubota D722 Diesel Engines 1 97 1016551 Valve Seat Cutter T Wrench pp 1 98
21. 1 6 101745101 Ring Set Piston 1 6 101745102 Ring Set Piston 50 mm Oversized 1 7 101745701 Assembly Connecting Rod Standard includes 2 each of item 8 1 7 101745702 Assembly Connecting Rod 50 mm Undersized includes 2 each of item 8 00001 1 8 102272201 Bolt Hex Head M8 x 1 25 x 42 mm RN 2 9 101922302 Crankshaft FE350 left hand threads for engines with serial numbers lower than 094171 includes items 10 12 and one each of item 13 1 102430901 Crankshaft FE350 left hand threads for engines with serial numbers 094171 and greater includes helical and spur gear not sold individually and one each of items 10 and 13 1 10 1016562 MEE 1 11 1017484 Gear Helical ie Ds oc E irc Fr eaa acis 1 12 1017483 Gear is et ente nire peo dee 1 13 1017471 Rod 2 2 14 101773301 Shim Crankshaft 1 18 mm ThiCK A R 14 101773302 Shim Crankshaft 1 25 mm Thick es A R 14 101773303 Shim Crankshaft 1 32 mm Thick es A R 14 101773304 Shim Crankshaft 1 39 mm Thick Ne A R 14 101773305 Shim Crankshaft 1 46 mm Thick es A R 14 101773306 Shim Crankshaft 1 53 mm Thick es A R 14 101773307 Shim Crankshaft 1 60 mm Thick Ne A R 14 101773308 Shim Crankshaft 1 67 mm 2 444
22. elis inte 2 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 6 9 ELECTRICAL SYSTEM 7 TURF 272 PEDAL START VEHICLE WIRING PASSENGER SIDE HEADLIGHT VOLTAGE LIMITER GROUND TERMINAL BLOCK REVERSE BUZZER DRIVER SIDE HEADLIGHT PE RED WHITE RED WHT OIL LIGHT lt x X zu 5 59 2 J3 5 moudumcj z2zr 338a me tc o V WHITE ORANGE WHITE BLACK YELLOW RED BLUE YELLOW BLUE BLACK BLACK BLACK BLUE GREEN WHITE MASTER YELLOW CYLINDER r T 7 Page 7 2 2004 2005 Turf Carryall 272 Carryall 472 Gasoline Vehicles Illustrated Parts List RED WHT WHITE FORWARD REVERSE LEVER REVERSE BUZZER LIMIT SWITCH ACCELERATOR PEDAL LIMIT SWITCH NEUTRAL LOCKOUT LIMIT SWITCH VOLTAGE REGULATOR YELLO e STARTER E GENERATOR 2 7 Y CES c LUNO ae EARN RPM LIMITER Q YELLOW ORANGE WHITE BLACK YELLOW RED BLUE YELLOW BLUE BLACK BLACK SONIC BLACK WELD BROWN Arr BLUE GREEN WHITE BROWN YELLOW WHITE 2004 2005
23. EXHAUST SYSTEM Page 10 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List EXHAUST SYSTEM FE350 ENGINE ITEM PART NO DESCRIPTION QTY 1234 1 101859401 System Exhaust 50 engine 1 2 1015814 Bracket Muffler Mounting pp 1 3 332 Washer Flat Type A 1 4 incest e HARE ER ERR BAR ENTE YR AREA 2 4 451 Washer LOCK 1 4 iu v ERE PR EE E east 2 5 7847 Screw Hex Head 1 4 20 3 4 2 6 1017689 1 7 1012830 Screw Hex Head Cap 8 x 1 25 x 22 mm sse 1 8 7174 Washer Locks 5 6 rt cha cits de EO Ere eT ene cat 1 9 1241 Washer Flat Type A 5 16 4 nope di eee tte x 1 10 1012528 Nut Hex MB X1 25 iiie ense ete tease 2 11 1013734 Washer Eock 8 mm m e reticere ett e Que ta 2 12 1016904 Gasket EXlausts 4 Sot cnt e rd E ER eee ERE 1 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 10 3 TYPICAL 2 PLACES Page 10 4 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List EXHAUST SYSTEM FE400 ENGINE ITEM PART NO DESCRIPTION QTY 123834 1 102257201 System Exhaust FE400 engine 24 000 1 2 1015814 Bracket Muffler Mounting pp 1 3 332 Washer Flat
24. 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 11 TYPICAL 2 PLACES E gt TYPICAL 2 PLACES S TYPICAL 9 TYPICAL 4 PLACES VEHICLE FLATBED TYPICAL2 9 ITYPICAL2 23 PLACES PLACES 01 E Page 1 12 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List CARGO BOX TURF 272 AND CARRYALL 272 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102030001 Assembly Front Panel includes item 2 1 2 101553901 Decal Bed Eo8dQ iiir ptr rese 1 3 102029801 Assembly Side Panel Driver Side includes items 5 and 7 18 1 4 102029601 Assembly Side Panel Passenger Side includes items 6 17 and 19 1 5 1014513 Bracket Tailgate Driver Side 1 6 1014514 Bracket Tailgate 1 7 1014537 Stud Flush leads T 4 8 1241 Washer A 4 9 7174 Washer 16 de 4 10 1242 Nut Hex 5 16 18 ite ep e b ass 4 11 1015400 Hand EE 2 12 1015390 Spring 2 13 1032 Bushing Nylon c 2 14 1231 Boll Pin 55 41 ERE I tens 2 15
25. ee uet 1 19 7893 Nit OX ACA Em 2 20 1242 Nut iHex 5 16 18 nn itte e herede eG 2 21 1013609 Solenoid 12 seri ciet ertt ee RE ded os eno E 1 22 1012295 Fuse 10 reete RE RR E RU Pe D DRE ora Else OR ede E CO eun acie 1 23 1015737 Wire Assembly 10 1 24 1015741 1 25 1015371 Box Electrical Component pp 1 26 1014119 Wire Assembly 6 REG iecit ete ee nh 1 27 1015405 Bolt Carriage 5 16 18 2 1 28 1241 Washer Elat 5 10 ER E pals tees bul dus al E d e 2 29 7473 Nut Nylon Lock 5 16 18 2 30 7818 Bolt Carriage 5 16 18 1 2 1 31 1016423 Fuse 20 amp ciet et Ruin eund ees 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 17 REFERENCE ACCELERATOR CABLE TO FRAME GROUND PLACES TYPICAL 2 PLACES TYPICAL 2 PLACES Page 7 18 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List ELECTRICAL COMPONENT BOX KEY START VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1015372 Cover Electrical Component Nt 1 2 1015752 Screw Hi Lo 12 16 x 5 8 entretenir 5 3 1013589 Ring Retalnirig x iei dubie te dine es 1 4 1015373 C m El
26. 1 1 1015769 Wire Assembly 6 1 2 N A Wire Assembly 18 Yellow Ne 1 3 1016380 Wire Assembly 6 Black 1 4 Wire Assembly 18 Yellow 4 40020000 000 1 5 Wire Assembly 18 Red 1 6 Wire Assembly 18 Black 16 Black 2204 00 18 1 7 Wire Assembly 18 Red White 2 1 8 N A Wire Assembly 14 Red 18 Orange 1 9 N A Wire Assembly 18 Yellow 18 Blue 18 White 1 10 N A Wire Assembly 14 Yellow 22040000 1 11 N A Wire Assembly 18 Black 1 12 N A Wire Assembly 16 Blue 14 Blue 18 Brown 16 Brown 1 13 N A Wire Assembly 16 Black 16 Black White 02 22 2 1 14 N A Wire Assembly 18 Green sssssssssssssseeeeeeenneee 1 15 N A Wire Assembly 18 BIUS redii tette eco ate Eee edere reet 1 16 N A Wire Assembly 18 Black 16 1 17 N A Wire Assembly 18 Green White 2 2 1 18 N A Wire Assembly 18 White 23 1 19 Wire Assembly 18 Yellow RN 1 20 N A Wire Assembly 18 Brown RN 1 21 N A Wire Assembly 18 Orange 1 22 N
27. 1 1 101875201 Housing Field Coil 1 1 1 etri ed fen ted eec 1 2 101875101 Assembly Armature includes items 6 1 3 101875001 Retainer Beanng x 2 tete e eg ee La ee neut 1 4 1013001 Ball Bearing Output Shaft 1 5 1013005 Commutator Ball Bearing 2 1 6 101939901 Spacer 5 0 man teilt nette i C 1 7 1013003 Key PEU rar eere 1 8 101876501 Kit Pulley Nut and Screw includes items 9 12 1 9 N A Washer LOCK M14 icit ei eorr aree hec sia 1 10 N A ME 1 11 N A Screw Cross Recessed 5 x 0 8 x 18 mm 3 12 101896501 Screw Cross Recessed 5 x 0 8 x 16 mm with lock washer 2 13 101874901 End Bell Output Shaft io dnte tte iet nene eats 1 14 101875301 Set Pole 6014 1 15 101875401 Screw Pole Piece set of 4 ssssessssssssssessseeeeee eene enne 1 16 101875501 Coil Field eo et ta nu tac Da Ee E tiet 1 17 101875601 Insulator Terminal 5 2 oed i eR 2 18 101877601 Package Terminal Hardware F1 and F2 2 19 101875701 Insulator DF Terminal ES et 1 20 101877701 Package Terminal Hardwar
28. 1 11 1016588 Tube 7 I D x 10 mm O D x 70 mm 0 1 12 1017463 Assembly Plug Cap a ea aa aa aa naaa A eaa Oa AA aan San a TT ALAA een nnne 1 13 101881101 Plug Spark OHV Autolite xen doti pecie tmc cade te Hehe 1 13 AM10724 Plug Spark OHV NGK eL 1 14 1016445 Bracket RPM Limiter iere t e tet et ee io ads eed CREE Da 1 15 101909401 limiter 1 16 1016579 Band RPM Limiter Mount 1 17 1012981 E E 1 18 1016456 Screw Flanged Hex Head M6 x 1 x 12 2 19 1016586 Bul 1 20 101909501 Clamp 1 21 1016497 Screw Cross Pan Head M5 x 0 8 x 8 ee 1 22 1016544 Screw Cross Pan Head Self Tapping 5 x 12 mm 1 23 1016561 Clamp 1 24 1016587 1 25 101909301 AAKE T e MED 1 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 5 EN FE350 ENGINE Page 8 6 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FE350 ENGINE PEDAL START OIL CIRCULATION ITEM PART NO DESCRIPTION QTY EB 1234 G 1 1016467 oreo RE 1 2 1016502 Bracket Oil Filler rove testet tea E
29. 3 5 3 3 3 5 3 3 1 3 4 13 13 7 4 13 6 9 12 7 12 13 9 15 7 5 7 9 3 7 3 11 3 3 3 5 3 9 3 7 3 11 3 7 3 11 1 13 3 5 3 9 13 7 11 5 4 13 13 7 4 13 13 7 13 3 13 7 1 19 1 21 1 19 1 21 6 9 10 5 8 15 6 9 1 3 7 21 12 3 4 5 11 3 6 9 11 3 11 5 6 9 12 3 12 9 12 7 12 13 12 5 12 11 12 5 12 5 12 11 12 5 12 11 12 5 12 5 12 5 12 11 102268601 102268701 102268801 102268901 102269001 102269101 102269201 102269301 102269401 102269701 102269901 102270001 102270201 102270301 102270401 102270501 102270701 102271101 102271201 102271401 102271501 102271601 102271701 102271801 102271901 102272001 102272101 102272201 102272301 102272501 102274101 102274301 102276001 102278001 102292801 102301401 102304801 102304901 102316101 102316701 102323201 102330901 102331201 102331601 102331701 102331801 102333301 102333401 102333601 102333901 102334701 102334801 102335001 102336001 102336101 102339201 INDEX 12 3 12 9 12 7 12 7 12 7 12 13 12 7 12 13 4 5 12 7 12 13 4 5 12 7 12 13 4 5 12 7 12 13 12 7 12 13 7 21 8 21 8 21 8 25 8 25 8 25 8 25 9 9 9 11 8 21 8 23 8 23 8 25 8 23 9 9 8 25 8 25 8 15 8 23 8 13 8 25 8 23 7 21 4 5 12 7 12 13 3 9 4 5 12 7 12 13 6 3 5 3 1 9 8 9 8 11 8 21 8 23 7 13 12 15 5 3 13 9 4 13 4 11 4 11 4 11 4 11 9 5 9 5 9 5 3 9 3 9 1 15
30. 7129 2004 2005 ILLUSTRATED PARTS LIST TURF 272 CARRYALL 272 AND CARRYALL 472 GASOLINE VEHICLES MANUAL NUMBER 102397505 EDITION CODE 0105A00000 USING THE ILLUSTRATED PARTS LIST WARNING This manual is to be used only for identification and ordering of service parts Be sure to read and use the maintenance and service manual before attempting any vehicle repairs This manual covers all 2003 Turf 272 Carryall 2727 and Carryall 472 vehicles The manual is divided into 18 sections Sections 1 through 12 pertain to the 272 and 472 vehicles and Section 13 pertains to tools that are used on all Club Car products Note that there are two flags on the outside edge of each page The first flag contains the section number of which that page is a part The other flag contains the letter G signifying that the page pertains to the gasoline vehicle only Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek The Table of Contents lists section numbers and under them the individual page titles and numbers to be found in that section The index can be used to find specific parts and assemblies The index is divided into numerical and alphabetical listings with the page numbers in italic text There is a two page spread for each individual page title in the Table of Contents On the left hand page is an illustration showing the parts in their relative positions the parts are ea
31. 10 3 10 5 7893 7 15 7 17 7 19 7 21 7973 9 15 9 17 8057 7 15 7 17 8058 7 15 7 17 8067 6 7 8168 9 17 8233 1 9 1 13 1 17 1 19 1 21 4 9 4 11 5 5 7 15 9 5 12 3 12 9 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List INDEX 8248 7 15 9 3 9 5 8251 1 7 8450 11 3 8639 7 21 8717 7 15 7 17 7 19 12 3 12 9 8754 1 11 1 15 4 13 5 5 6 3 6 7 6 9 7 27 8755 1 11 1 15 8935 1 5 8990 6 5 7 23 1010028 6 7 1010138 6 5 1010145 6 9 1010150 6 7 1010434 1 7 1 13 1 17 1010435 1 11 1 15 1010543 1 7 1010545 1 3 1010577 8 27 1010829 4 5 4 13 1010878 1 9 5 3 1010909 7 21 1010921 1 3 5 3 1010934 1 13 1 17 1 19 1 21 4 7 6 7 7 29 1010954 7 15 7 17 7 19 12 3 12 9 1010984 2 3 4 3 4 5 6 7 1011017 12 15 1011084 5 5 1011273 13 5 1011291 12 7 12 13 1011402 5 3 1011415 6 9 1011478 13 7 1011480 13 11 1011553 1 19 1 21 3 7 3 11 1011571 12 15 1011652 1 5 1011694 5 5 1011697 1 5 9 13 1011700 5 5 1011734 5 5 1011767 13 3 1011988 9 3 1011990 1 13 1 17 1 19 4 13 1012151 13 7 1012164 8 27 1012285 1 3 1 19 1 21 4 11 7 15 9 3 9 5 9 13 12 3 12 9 1012295 7 17 7 19 1012303 1 11 1 15 6 9 1012328 7 29 1012333 7 15 1012382 7 5 7 9 7 13 1012412 1 5 1012431 7 15 7 17 1012438 1012528 1012549 1012560 1012565 1012566 1012571 1012594 1012604 1012605 1012649 1012711 1012714 1012740
32. 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List SONIC WELD Gi ve Je Cy ACK BRO Own M Tie 72 46 OPTIONAL po TAIL LIGHT S OPTIONAL TAIL LIGHT BATTERY Page 7 3 7 4 See previous two pages for wiring diagram 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List WIRING TURF 272 PEDAL START VEHICLE ITEM PART NO DESCRIPTION QTY 1234 102032601 Wire Harness Assembly includes items 1 22 1 1 1015769 Wire Assembly 6 White 1 2 N A Wire Assembly 16 Yellow Ne 1 3 1016380 Wire Assembly 6 1 4 Wire Assembly 18 Green RN 1 5 N A Wire Assembly 18 Yellow nennen nnn 1 6 N A Wire Assembly 18 Red White 1 7 N A Wire Assembly 14 Red 18 1 8 N A Wire Assembly 18 Blue 18 Yellow 1 9 N A Wire Assembly 18 Black 14 1 10 N A Wire Assembly 14 Yellow enne nnn 1 11 N A Wire Assembly 16 Blue 16 Brown 1 12 Wire Assembly 16 Black 1 13 N A Wire Assembly 18 White 1 14 N A Wire Assembly 18 Green White 2 2 1 15 N A Wire Assembly 18 White
33. CAN CAUSE SEVERE INJURY F3 Rotating parts a manifold amp muffler KEEP CLEAR 101960501 ON STARTER GENERATOR FOR VEHICLES WITH WINCH ACCESSORY AND ENGINE A WARNING WINCH CABLE FRACTURE COULD RESULT IN SERIOUS INJURY OR DEATH Do not use winch while persons are seated on the vehicle Use remote operation switch for winch control Stand to the side and away from the vehicle to operate winch Read winch operator manual before operating winch CCI 102231601 9 SEAT SUPPORT PANEL Z WARNING INCORRECT WIRING COULD RESULT IN SEVERE INJURY OR DEATH Diode and solenoid connections must have correct polarity Keep all persons clear of engine belts when making final connections CCI 102345901 ON FRAME ABOVE DIODE WARNING WARNING Negative frame ground Can cause severe injury Excessive speed Do not contact positive battery post or cable to frame Can cause severe injury or death Disconnect negative battery lead first Do not tamper with engine governor adjustment CCI 1019152 01 ON FRAME NEXT TO BATTERY Page 3 6 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List DECALS CONTINUED TURF 272 AND CARRYALL 272 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 101547601 Decal Gasoline Warning ssssssssseseseeeeeeenenen nennen 1 2 102224001 Decal Rotating Parts
34. Nylon Lock 5 16 18 6 21 102013901 ats 1 22 1010921 Screw Hex Head Cap 5 16 18 x 2 1 2 2 23 1241 Washer Flat 5 10 tete eer eoa decree aa esae To CUR be 6 24 102055801 Bumper esi rr eer er T E agmine aed ade dee ea a 1 25 102058401 Cap Tuber BUMPER iniri a e BER Erbe FUR 2 26 7410 Screw Phillips Truss Head 5 16 18 X 1 1 4 4 27 102046501 Decal Club Car Nameplate 1 28 102160101 Mat Floor not shown 1 29 7174 Washer ct Lead cotta 2 30 102259001 Decal IR Turf 272 Was 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 3 BT 3 20235 e 55 N SN NS 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 4 FRONT SEATS ITEM PART NO DESCRIPTION QTY 1234 1 102026501 Seat Bucket Gray za nione ed ee e e e E ERE 2 2 102023701 Panel SG at ood rst e Hte aee e ten bee face n Fe Ce das un o a 2 3 1012830 Screw Hex Head M8 1 25 x 22 mm 202 8 4 1013734 Washer Lock itu 8 5 1011652 Plates
35. TypeA 1 4 rendue 2 4 451 Washer 1 4 wise cete eite t edam eid 2 5 7847 Screw Hex Head 1 4 20 3 4 nene nnns nnns 2 6 1017689 Clamp Muffler 1 7 1012830 Screw Hex Head Cap 8 x 1 25 22 1 8 7174 Washer Locks 5 16 ceci teret th i ss Ai dta eroe drei ad 1 9 1241 Washer Flat Type A 5 16 osionsa pp n d 1 10 1012528 Nut Hex MB X 1 25 i sa eene re m dad ete telas ee 2 11 1013734 Washer Lock 8 mm RU etae Sg teed ote ale ed 2 12 1016904 Gasket EXlaust eer Ee ra OR EE Ee dc a rus 1 13 1015845 Bracket Governor Cable Engine Nt 1 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 10 5 TORQUE CONVERTER Page 11 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List DRIVE CLUTCH ITEM PART NO DESCRIPTION QTY 1234 101833904 Assembly Drive Clutch FE350 engine includes items 1 19 1 101833908 Assembly Drive Clutch FE400 engine includes items 1 19 1 1 1016801 Kit Drive Clutch Weight ennemis 1 2 101738301 Assembly Fixed nn e eee t E ERE etr 1 3 1014049 Bearing Jder pc EP 1 4 1014050 Retainer Spring ear 1 5 1016901 Spring Dri
36. uL 2 12 1013042 Nut Hex Jam MT2 X 1 25 seed Weds eor Pena ee oe ena ree og eu vs 4 13 1013052 Seal Dust Steering Pinion nennen 1 14 N A Bearing Lower 1 15 101879401 Bearing Upper PINON tco eo ceti n Ee eeu teda 1 16 101879901 Ring C Type Stop 1 nennt entres nnns 1 17 102022901 Nut Nylon Lock M12 x 125 nnne nennen 2 18 102023301 wei EP 2 19 102022801 Link Rack and Pinion Drag emere 2 20 1624 Screw Hex Head Cap 3 8 16 x 1 1 2 4 21 334 Washer Flat 3 8 denen RR EE 4 22 1010138 Nut Dimpled Lock 3 8 16 enne nnne nnns 4 23 102022601 Joint Balle tmt ttt ctt hores tM Mom deer cas en 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 6 5 TYPICAL 2 PLACES TYPICAL 4 PLACES 3 pm 7 ae E dd TYPICAL 2 PLACES TYPICAL 2 PLACES TYPICAL 4PLACES TYPICAL 2 PLACES 2 TYPICAL 4PLACES TYPICAL 2 PLACES TYPICAL B J 2 PLACES lt ue D da TYPICAL 2 PLACES 5 TYPICAL 2 PLACES TYPICAL TYPICAL 4 PLACES TYPICAL 2 PLACE 2 PLACES Page 6 6 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FRON
37. 1 4 20 X 1 1 4 1 3 8233 Nut Nylon Lock 1 4 20 esien a nennen nennen nnne nnne 1 4 102032901 Line Brake Front jene t cul aede 1 5 102044401 2 6 102045501 Washer Copper 4 7 102045801 1 8 1014136 Rivet Pop Stainless Steel 3 16 x 1 2 1 9 102033101 Hose Brake Hear ede eee tee qose geo 2 10 102331701 Line Brake Rear passenger side 1 11 102331801 Line Brake Rear driver side 1 12 102045701 Clip Horseshoe 2 13 1014007 Washer Flat 1 4 iu SWS eec ette ede eta la dels 1 14 183 Washer Flat Type A 40 eiie e d en ete ie endete 2 15 102331601 Line Brake Supply master cylinder to tee pp 1 16 102339201 Plug 3 8224 erben edet e itte Geyer e d tet d erben Pu ge o gum dau S 1 17 102333301 Brake 38 P Uc TC 1 18 1012285 Screw Hex Washer Head 1 4 20 x 5 8 nnne 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 4 11 4 PLACES UH TYPICAL 2 PLACES 16 770 EC Sus TYPICAL 2 PLACES TYPICAL 2 PLACES lt TYPICAL 2 PLACES 8 L d TYPICAL EACH SIDE OF VEHICLE TYPICAL EACH SIDE OF VEHICLE Page 4 12 2004 2005 Turf Carryall 272 and Carrya
38. 1012741 1012747 1012748 1012752 1012809 1012811 1012812 1012830 1012896 1012981 1012986 1012987 1013001 1013003 1013005 9 15 9 17 10 3 10 5 13 9 13 9 6 3 6 3 8 27 7 15 6 3 6 3 9 3 9 5 12 3 12 9 12 5 12 11 12 5 12 11 12 5 12 11 12 5 12 11 12 5 12 11 12 3 12 9 13 9 13 3 13 3 1 5 7 27 10 3 10 5 12 3 12 9 8 5 8 17 7 23 7 15 7 25 7 25 7 25 101301102 7 25 1013035 1013042 1013044 1013051 1013052 1013061 1013309 1013311 1013312 1013317 1013357 1013366 1013461 1013483 1013531 1013582 1013587 1013589 1013590 1013591 1013593 1013609 1013630 1013687 1013692 1013700 6 5 6 5 6 5 6 5 6 5 12 3 12 9 1 7 1 7 1 7 1 17 7 21 4 5 4 13 7 21 1 19 4 7 4 13 13 3 7 15 7 15 7 17 7 19 7 15 7 15 13 7 7 17 7 19 9 5 9 3 9 5 9 3 9 5 9 13 Page i 1 1013734 1013746 1013770 1013772 1013774 1013787 1013792 1013857 1013871 1013924 1014007 1014049 1014050 1014052 1014055 1014056 1014057 1014058 1014059 1014062 1014065 1014070 1014072 1014078 1014080 1014089 1014115 1014116 1014119 1014125 1014126 1014136 1014145 1014161 1014162 1014213 1014214 1014217 1014259 1014264 1014287 1014288 1014289 1014305 1014306 1014321 1014375 1014387 1014415 1014453 1014454 1014471 1014496 1014497 1014498 1014507 i 2 1 5 10 3 10 5 9 3 9 5 9 11 12 5 12 11 12 5 12 11 12 5 12 11 4 3 6 7 12 7 1
39. 102016501 Spindle 2 22 0 0 0000 nennen enne nnne 1 21 102048601 Bolt it etes 2 22 101903101 Nut Nylon Lock 1 2 20 422 4 10 00 0 nnne entretenir nne 4 23 102023001 JAM 2 24 102013701 Bearing Hub RM 4 25 102013801 Nuit Slotled Hex val aves atau 2 26 101838801 Pin Cotter 5 32 X 1 1 4 pde mmt bed eie ie ated 2 27 102013601 So EB 2 28 102044201 Assembly Brake Drum includes items 29 30 2 29 N A CUP Bearing 2 2 30 1013787 Stud Lug rete ee ey c pue eeu 4 31 1010984 Nut Lug 1 2 20 nsn 8 32 1010150 2 33 1016389 Washer Kingpin 2 34 102100001 Stop Ste Oring oben ite eid tete icis 2 35 102067001 Screw Hex Head 1 2 20 x 4 1 2 2 36 1010028 Washer Flat 1 2 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 6 7 SADDLE TYPICAL BOTH SIDES OF VEHICLE TYPICAL 4 PLACES Page 6 8 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illu
40. 102268001 Gear Differential 16 2 80 102453101 Girclip Input Shaft ep tee rd eee eet te Rte 1 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 12 11 95 TYPICAL 8 PLACES di vO LI T d ed REFERENCE REFERENCE DRIVER SIDE PASSENGER SIDE SE p di 7 a ur MIC en A oe 7 PLACES 1 9 f 12 12 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List 012 500 BEGINNING WITH SERIAL NUMBER 012 3 0001 DIFFERENTIAL LOCK AND AXLES ITEM PART NO DESCRIPTION QTY 1234 81 102276001 Gap ROCKING edt Op uec tht has tee ME HP 2 82 101838801 Pin Cotter 2 83 102269201 Nut Axle Flange Retaining 2 84 102269301 2 85 102269101 Hub includes item 86 2 86 1013787 Stud LUG 4 87 1013792 Ring Retaining 2 88 1011291 Bearing Outer Axle 2 89 102269401 aad lee 2 90 102269001 Assembly Axle Driver Side 1 91 102268901 Assembly Axle Passenger Side pp 1 92 102452701 Assembly Axle Tube Driver Side LH 1 93 102452601 Assembly Axle Tube Passenger Side
41. 12 13 12 13 12 13 12 13 12 13 12 13 12 13 12 13 102021501 102021601 102021710 102021714 102021801 102022201 102022301 102022401 102022601 102022801 102022901 102023001 102023101 102023301 102023701 102024901 102025001 102025101 102025701 102025801 102026001 102026401 102026501 102026901 102028301 102028401 102028601 102028901 102029101 102029301 102029501 102029601 102029801 102030001 102030201 102030501 102031201 102031501 102031701 102031901 102032001 102032801 102032901 102033001 102033101 102033201 102033301 102033401 102033501 102033701 102033901 102044001 102044201 102044401 102044601 102044701 INDEX 1 3 1 3 1 3 1 3 1 3 12 15 12 7 12 13 12 7 12 13 6 5 6 5 6 5 6 7 6 7 6 5 1 5 1 5 1 5 12 15 1 3 1 3 5 5 1 5 1 5 1 5 4 13 4 13 5 3 5 3 3 3 3 5 3 9 3 3 1 5 1 13 1 13 1 13 1 13 1 3 12 15 12 3 12 9 12 5 12 11 12 7 12 13 12 5 12 11 4 9 4 11 4 9 4 11 4 9 4 9 4 11 4 7 4 8 4 5 4 5 4 13 4 13 4 9 4 3 6 7 4 3 4 9 4 11 3 3 3 5 3 9 7 23 102044702 102044801 102045001 102045501 102045601 102045701 102045801 102045901 102046501 102046601 102046801 102047001 102048401 102048601 102049401 102049501 102049601 102049701 102049901 102050001 102050101 102050201 102050301 102050401 102050501 102050601 102050701 102050801 102050901 102050902 102051001 102051101 102051201 102051301 10
42. 1500 Carryall 294 and Bobcat 2200 Vehicles 1 1 31 102603501 Clutch Driven Spring Compression Base for use with items 32 and 33 for XRT 1500 Carryall 294 and Bobcat 2200 Vehicles 1 1 32 102605201 Clutch Driven Spring Compression Collar for use with items 31 and 33 for XRT 1500 Carryall 294 and Bobcat 2200 Vehicles 1 1 33 102606101 Clutch Driven Spring Compression Nut for use with items 31 and 32 for XRT 1500 Carryall 294 and Bobcat 2200 Vehicles 1 1 34 101831801 Communication Display Module 2 1 35 101641002 Compression Gauge and Adapter 1 36 102669001 Compression Tester for Kubota D722 Diesel Engines 1 37 102669201 Connecting Rod Alignment Tool for Kubota D722 Diesel Engines 1 38 1011273 Continuity Tester 1 1 39 102668901 Crank Sleeve Setter for Kubota D722 Diesel Engines 1 40 102669501 Crankshaft Bearing Replacement Tool for Kubota D722 Diesel Engines 1 41 102674001 Crankshaft Main Bearing Driver for use with items 42 and 43 for Honda GX620 Gasoline Engines 1 42 102674101 Crankshaft Main Bearing Driver Attachment for use with Honda GX620 Gasoline Engines 1 43 102674201 Crankshaft Main Bearing Pilot Attachment for Honda GX620 Gasoline Engines
43. 19 1 21 1 13 1 17 3 3 3 5 3 9 1 11 1 15 6 9 6 7 1 17 1 7 1 7 1015649 1015737 1015741 1015752 1015769 1015777 1015814 1015845 101584502 1015878 1015932 1015969 1016004 1016060 1016074 1016078 101609401 101611003 1016154 1016156 1016201 1016214 1016219 1016289 1016337 1016338 1016341 1016342 1016346 1016356 1016380 1016387 1016389 101641002 101641101 101641201 101641202 1016413 1016414 1016415 1016416 1016417 1016418 1016423 101642575 101642578 101642580 101642582 101642585 101642588 1016429 1016432 1016436 1016437 1016438 1016440 8 3 8 15 7 5 7 9 7 13 7 17 7 19 7 17 7 19 7 17 7 19 9 15 9 17 7 5 7 9 7 13 7 17 7 19 10 3 10 5 10 5 9 13 7 17 7 27 8 3 8 15 9 3 1 9 7 27 1 9 3 3 3 5 3 9 13 9 6 3 6 3 1 9 7 15 6 3 6 3 11 3 12 5 12 11 12 5 12 11 12 3 12 9 7 15 6 7 7 21 7 5 7 9 7 13 6 7 6 7 13 5 13 11 13 9 13 3 13 9 13 9 13 9 13 3 13 3 13 7 7 17 7 19 9 7 9 7 9 7 9 7 9 9 9 7 9 9 9 9 8 7 8 19 8 7 8 19 8 9 8 21 9 7 9 9 9 11 9 11 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List 1016441 9 11 1016442 8 9 8 21 1016444 9 11 1016445 8 5 8 17 1016449 8 9 8 21 1016450 8 9 8 21 1016452 8 9 8 21 1016454 8 11 8 23 1016455 8 5 8 17 1016456 8 3 8 5 8 15 8 17 1016457 8 7 8 19 1016458 8 9 8 21 INDEX 1016564 8 11 8 23 1016566 8 9 8 21 1016569 8 9 8 21 1016570 8 7 8 1
44. 2 5 1017446 P RI nore NC 2 6 1016450 enl EL 4 7 1016449 Retainer Valve Spring nennen 2 8 1017473 Spring Engine Valve naiinis eiae aaa e aaan aada nennen 2 9 1017435 Assembly Cylinder Head 50 includes items 10 11 1 10 1016560 Ring Snap idee cereo n b ra rh 2 11 1016519 Guide Valva LC D A 2 12 1016479 Seat e rro T 2 13 1016566 EIC TIE 2 14 1017445 Valve deri e t ert 1 15 1017444 Valve Intake o nue ai et e E be E 1 16 1016544 Screw Cross Pan Head Self Tapping M5 x 0 8 x 12 mm 1 17 1016474 1 18 1016483 1 19 1016563 Pin Hollow ee UAE CU RARO BREL EUR ABE XUI exa 2 20 1016489 Bolt Stud M8 x 1 25 x 29 2 21 1016452 ROCKS cH Lo ea ER URL Ere ERO Seco 1 22 1017454 Rod PUSH rd 2 23 1016549 Washer Flat MT12 e re eter 1 24 1016517 Circlip TVD63E i cen aet t fe tbt dtes 1 25 1016458 Bolt Flanged M8 x 1 25 x 45 MM 6 26 1017434 Gasket Head eve vd cct tet deua i pes mc 1 27 102304801 Kit Gasket FE350 contains one each of all internal gaskets for FE350 engine not shown 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated P
45. 21 clamp battery 7 29 cable retaining 9 13 hose 9 3 9 5 9 17 hose air intake 9 15 hose bronze 9 11 hose gray 9 3 9 5 9 11 hose red 9 3 9 5 muffler 10 3 10 5 p 4 9 4 11 plastic fuel line 9 3 9 5 clevis 4 5 4 13 clevis rod 4 7 clip horseshoe 4 9 4 11 scorecard 6 3 cluster brake 4 3 clutch alignment tool 13 5 clutch removal tool 13 3 clutch tool kit 13 5 clutch drive fe350 engine 11 3 clutch drive fe400 engine 11 3 clutch driven 11 5 cog differential lock 12 7 12 13 coil cover shock 6 7 coil field 7 25 Page i 8 INDEX coil ignition 8 5 8 17 collet cylinder head 8 9 8 21 communication display module 13 5 compression gauge 13 5 compression mount 6 9 compression tester 13 5 compressor piston ring 13 9 compressor valve spring 13 17 connecting rod 8 13 8 25 connecting rod crankshaft 8 13 8 25 connecting rod alignment tool diesel 13 5 connector oil sending unit 8 11 8 23 console cover 1 5 continuity tester 13 5 control differential lock 12 15 corner cap 1 5 1 13 counterbalance guide shaft 8 13 8 25 counterbalance weight 8 13 8 25 cover brush inspection port 7 25 console 1 5 crankcase 8 11 8 23 dust 4 3 4 5 6 7 electrical component box 7 17 7 19 gearcase 12 5 12 11 oil pump 8 7 8 19 vinyl seat 1 7 vinyl seat bottom 1 7 crank sleeve setter tool 13 5 crank bell 4 7 crankcase 8 13 8 25 crankshaft 8 13 8 25 crankshaft bearing replacement tool 13 5
46. 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List am Ingersoll Rand Er Club Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Intl 1 706 863 3000 Fax 1 706 863 5808
47. 3 pencil grip 6 3 pilot air screw 9 7 9 9 pilotjet 9 7 9 9 pin bow tie locking 4 7 5 3 clevis 4 5 4 13 5 3 differential 12 5 12 11 hair spring cotter 4 13 piston 8 13 8 25 pinion steering 6 5 pipe intake 9 11 piston 8 13 8 25 piston pin 8 13 8 25 piston pin retaining ring 8 13 8 25 piston ring compressor 13 9 piston ring pliers 13 9 piston ring set 8 13 8 25 pivotarm 12 3 12 9 plastic barrel 1 13 Plastigauge tool 13 9 plate 8 9 8 21 backing brake 4 3 4 5 body hinge 1 5 floor 1 15 flywheel 8 5 8 17 hinge 1 5 mounting 8 27 oil filter screen 8 11 8 23 oilpump 8 7 8 19 scorecard 6 3 suspension mounting 6 7 thrust 12 5 12 11 tilt bed latch 1 9 pliers internal retaining ring 13 7 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List piston ring 13 9 retaining ring 13 9 plug cap 8 5 8 17 drain 8 7 8 19 drain transaxle 12 3 12 9 drive clutch 11 3 driven clutch puller 13 5 spark ohv 8 5 8 17 pole set starter generator 7 25 pop rivet 1 5 4 9 4 11 4 13 9 15 12 15 press weldment 13 5 pressure switch 4 7 proprod 1 9 protector spray battery terminal 13 3 puller bearing 13 3 clutch 13 3 drive clutch 13 5 drive clutch hub 13 5 driven clutch cam 13 5 flywheel 13 7 seal 13 9 puller special use tool 13 9 pulley starter generator 7 25 pulley nut and screw starter generator 7 25 pulley flat mount 4 13 pump cover oil 8 7 8 19 pump fuel impuls
48. 5 T EU TYPICAL 2 PLACES A 5 SS 2 PLACES V gt TYPICAL 4 PLACES REFERENCE AY S 22 12 8 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List 012 500 BEGINNING WITH SERIAL NUMBER MC012C3J0001 GEAR CASES BRACKETS AND GUARD ITEM PART NO DESCRIPTION QTY 1234 1 102045901 Bracket Transmission Cable Support 1 2 1012285 Screw Thread Rolling 1 4 20 5 8 5 3 1013061 Nut Nylon EocK 3E102932 en 1 4 183 Washer Flat Type 10 nnne ennt nnne nnns 1 5 1010954 Stud Ball 1 4 28 x 9 16 ssssssssssssssseeeeeeeneeeenenne nnne enne nnn nnne 1 6 1016341 Lever Transmission Shifter pp 1 7 1017082 Screw Hex Washer Head 10 32 x 3 4 1 8 8717 Nut Nylon Lock 174 28 1 9 1017231 Key Woodruff T 1 10 101834801 Arm Governor Lever 4 1 11 101886101 Screw Square Head 1 4 20 x 1 0 04 4 0 1 00000 0000 0 0 1 0 1 12 1014007 Washer 14 7 1 13 8233 Nut Nylon Lock 1 4 20 040 44 4 0 0 00 1 14 102018701 Bracket Differential LOCK 1 102457401 Transaxle Unitized includes items 15 108
49. 6 7 brake hose 4 9 4 11 brakeline 4 9 4 11 brake mounting block 5 3 brake pedal 5 3 brake pedal adjustment tool 13 3 brake pedal tension tool 13 3 breather transaxle 12 3 12 9 bronze bushing 6 7 7 15 7 17 7 19 brush 7 25 brush connector 7 25 brush holder 7 25 brush inspection port cover 7 25 brush spring 7 25 bucketseat 1 5 bulb halogen 7 21 bumper return spring 5 5 rubber 1 9 5 3 seat 1 7 tube 1 3 bushing bronze 6 7 7 15 7 17 7 19 bronze spindle 6 7 drive clutch 11 3 nylon 1 13 1 17 steel 1 11 1 15 6 9 tailgate latch 1 17 urethane 1 11 1 15 6 7 6 9 C cable accelerator snap in 9 13 choke 9 15 9 17 choke bezel 9 15 9 17 differential lock 12 15 governor snap in 9 13 IQDM 13 7 parkbrake 4 13 transmission 7 15 1 7 calibration test module 13 3 cam driven clutch 11 5 cam installation tool 13 3 cam electrical box 7 17 7 19 cam neutral lockout 7 15 camshaft 8 11 8 23 cap corner 1 5 1 7 1 13 1 17 filler 4 7 fuel tank 9 3 9 5 locking 4 5 12 7 12 13 rubber center 4 5 12 7 12 13 seatback 1 7 tuber bumper 1 3 carburetor fe350 engine 9 7 9 11 carburetor fe400 engine 9 9 9 11 carburetor float level tool 13 7 card safety first 13 9 cargo box 1 17 case gear 12 3 12 9 gear carrier 12 5 12 11 rocker 8 9 8 21 charger bezel tool 13 3 choke cable 9 15 choke cable bezel 9 15 9 17 choke valve o ring 9 15 circlip input shaft 12 11 circlip type e 8 9 8
50. A Wire Assembly 18 White Black pp 1 23 N A Wire Assembly 18 Yellow 1 24 1014119 Wire Assembly 6 1 25 N A Wire Assembly 18 BlaCK etii recepte iv t Pla ek exe 1 26 1012382 Wire Assembly 6 Black 1 27 1015737 Wire Assembly 10 Red part of electrical component box 1 28 1015332 Wire Assembly 10 Braided Ground 1 29 101837301 Wire Assembly 6 Green ere T Dr ver 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 9 CARRYALL 472 KEY START VEHICLE WIRING PASSENGER SIDE HEADLIGHT HEADLIGHT DIODE FRAME GROUND we DRIVER SIDE HEADLIGHT RED WHITE We ee LIGHT SWITCH E 4 E FUEL GAUGE x Z uwagi HOUR METER o u 9 3 ge BE s gt m a ORANGE WHITE BLACK NS YELLOW RED BLUE YELLOW BLUE BLACK BLUE N GREEN WHITE YELLOW WHITE Page 7 10 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List MASTER CYLINDER BROWN RED GREEN WHITE Om FORWARD REVERSE LEVER REVERSE BUZZER 20 LIMIT SWITCH 14 LOCKOUT CAM Jla LIMIT SWITCH 1 a AA ORANGE SONIC we ee GROUND
51. ENGINE oo bry 16 4 85 I N 16 WLY i 7 TYPICAL 2 SA Sf PLACES 4 AT uc CONNECTION 2 gt AMY CX 9 du Viewed from Passenger side of vehicle ai a 8 20 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FE400 ENGINE KEY START CYLINDER HEAD ITEM PART NO DESCRIPTION QTY 1234 1 1016442 Case ROCKER ne tt da 1 2 1016436 Gasket Rocker Case n irae citer techn en d ee te Ta ecd 1 3 1016583 Bolt Flanged x 1 x 35 mm RN 2 4 1016569 eS ipse MR 2 5 1017446 m1010 QU E fv uera 2 6 1016450 inc 4 7 1016449 Retainer Valve Spring eene nnne nnne 2 8 1017473 Spring Engine Valve 2 9 102270001 Assembly Cylinder Head 400 includes items 10 and 11 1 10 1016560 Ring Snap iei cioe eon bd rat rh e eate 2 11 1016519 Guide Valve 2 12 1016479 Seat e rro T 2 13 1016566 Valve i 55 Sito ce om eei eue eis 2 14 1017445 Valve deri e t ert 1 15 1017444 EE EE deret PER a dese voee 1 16 1016544 Screw Cross Pan Head Self Tapping M5 x 0 8 x 12 mm
52. Hex Head Cap Stainless Steel 3 8 16 x 1 2 2 4 1010934 Screw 5 16 18 x 1 5 101898001 Clamps Battery iei t 1 6 7173 Screw Hex Head Cap 5 16 18 3 4 nennen 1 7 1241 Washer 5 16 A tte 2 8 7473 Nut Nylon Lock 5 16 18 2 9 1014288 Screw Thread Forming 5 16 18 3 4 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 29 ENGINE 8 50 TYPICAL 6 PLACES ONITEM 5 CARBURETOR REMOVED FOR CLARITY TYPICAL 2 PLACES Page 8 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FE350 ENGINE PEDAL START SHROUDS AND BRACKETS ITEM PART NO DESCRIPTION QTY 1234 101953802 FE350 OHV Gasoline Engine Complete clockwise rotation without automatic compression release w o and with Carburetor does not include items 13 16 1 1 1016507 Bolt 2 Ended M6 x 1 29 9 3 2 N A Washer Flat OMM iie c mre reo a Fe vb Pee esas 3 3 1017474 Shroud Cylinder Elead er RS 1 4 1016456 Bolt Flanged M6 x 1 x 12 mm sse 14 5 101916101 Housing Sot 1 6 1017476 Shroud Lower Cylinder 1 7 1016547 Nut Flanged MO x 11 14r Go a
53. QTY 1234 1 101833701 Starter Generator clockwise rotation Ne 1 2 101524002 Bracket Mounting FE350 and 400 1 3 101916701 Belt Starter Generator 1 4 1016883 Bracket Adjusting reto ab eio ete eee etes 1 5 8754 Nut Nylon Lock SB 2 6 1241 Washer Flat Type 5 16 replaces stainless steel washer 1015075 1 7 705 Screw Hex Head Cap 3 8 16 x 1 1 4 2 8 1012830 Screw Cap M8 x 1 25 x 22 mm sse 2 9 7174 Washer Lock 5 16 eee t n 3 10 1016074 Screw Torx Head M8 x 1 25 x 18 1 11 1015932 Bolt Carriage 5 16 18 1 222 4 0 0 0 010000 1 12 1242 Nut Hex 5 16 18 1 13 101837301 Wire Assembly 6 Green Ne 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 27 7 Ss AS SEEN FROM THE PASSENGER SIDE OF VEHICLE TO NEGATIVE BATTERY POST N TERMINAL AS SEEN FROM DRIVER SIDE OF VEHICLE Page 7 28 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List BATTERY ITEM PART NO DESCRIPTION QTY 1234 1 1012328 Battery 12 Volt oe fede etate uuu 1 2 102355301 Washer Lock 3 B itia toto rt di tea Ac Ter c ec NE V Re bna ad 2 3 1014375 Screw
54. RH 1 94 102188701 c tene tette bd ae t tees 2 95 102019601 Bolt MIO x 1 5 X 70 mm 3i pde dc dee ees 8 96 102031901 Bolt M1O x 1 5 X 30 MM once tte get 7 97 102020101 Housing Differential LOCK 1 98 102020201 Lever Differential LOCK 1 99 102020301 O Ring Differential LOCK nnnm nnne 1 100 102020401 Spacer Differential Lock Nt 1 101 102020501 Spring Differential 1 102 102020901 Arm Differential Lock Lever 1 103 1016686 Bolt Differential Lock 1 104 1016547 Nut Flanged 6 1 1 105 102022301 Screw x 1 x 10 MM Ne 1 106 102022401 Washer MO ii ede peeled ten Dort eed etes bert reae Tert cea 1 107 102267701 Cog Differential Lock 15 Tooth 1 108 102274101 Cap Rubber Cente ris it Toe LC tat Lise esie ni 2 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 12 13 REFERENCE SEAT CONSOLE Se TYPICAL 2 PLACES REFERENCE TRANSAXLE Page 12 14 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List UNITIZED TRANSAXLE DIFFERENTIAL LOCK CABLE ASSEMBLY AND SHIFTER ITEM PART NO DESCRIPTION QTY 1234 1 102025101 Control Differential LOCK tenerse n
55. Series 2 Cable 2 1 67 102241501 IQDM Series 1 Cable replacement 1 68 101928701 Liquid Gasket transaxle case RN 1 1 1 69 102243402 Moly Teflon Lubricant 4 oz 113 gram tube 1 Please refer to the maintenance and service manual for proper tool application 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 13 7 D D Q aq CO PERFECT ORCLE PERFECT CIRCLE Page 13 8 c 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION MI ELM noi 1234 70 102669101 Oil Pressure Tester for Kubota D722 Diesel Engines 1 71 101997201 Paint Touch Up Beige 1 1 71 101997207 Paint Touch Up Black 1 1 71 101997212 Paint Touch Up 1 1 71 101997211 Paint Touch Up Classic Blue NaVvy 1 1 71 101997205 Paint Touch Up Dark Gray 1 1 1 71 101997209 Paint Touch Up Dark Green 1 1 1 71 101997204 Paint Touch Up Gray 1 1 1 71 101997203 Paint Touch U
56. Thread Rolling 1 4 20 X 5 8 2 22 1013687 Clamp Hose screw type Ne 1 23 1015137 Line Bulk Vent available by the foot 2 A R 24 1013746 Clamp Hose Gray Nt 1 25 101824401 Barb Vent rie Leute Go me Rive a Poet Acie 1 26 N A Boot RUDD ON ire cet kt adn 1 The total fuel line length for the Turf Carryall 272 is 34 1 2 inches 87 6 cm 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 9 3 SEE ABOVE FUEL TANK FUEL a eco aed TO ENGINE CRANKCASE Page 9 4 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FUEL SYSTEM CARRYALL 472 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102333601 Kit Fuel Tank with Sending Unit includes items 2 9 1 2 1015188 Cap Fuel Tank Nonvented pp 1 3 1015143 Vent Fuels Tank 1 4 1015139 Grommet Insulation e pti aee ette Rs 1 5 1015137 Line Bulk Vent available by the foot A R 6 N A Wire Assembly 16 Black 1 7 1013746 Clamp Hose Gray eene nnne enne nns 2 8 101824401 Barb Vent ciii ctus phe 1 9 101896901 Valve Fuel Pickup Tube with Shut Off 1 10 102333401 F el Stap tim en neuste e at e 1 11 102333901 d n 1 12 8233 Nut Hex 1
57. cap 4 5 12 7 12 13 long park brake cable 4 13 lubricant dry moly 13 7 lubricant moly teflon 13 7 lug nut 2 3 4 3 4 5 6 7 lug stud 4 3 6 7 12 7 12 13 M main jet 9 7 9 9 master cylinder 4 7 mat floor 1 3 meter hour 7 23 meter volt ohm 13 11 module calibration test 13 3 communication display 13 5 moly teflon lubricant 13 7 mount compression 6 9 moveable face drive clutch 11 3 moveable face driven clutch 11 5 N neutral lockout cam 7 15 nozzle fe350 engine 9 7 nozzle main fe400 engine 9 9 nut key switch 7 23 nut lug 2 3 4 3 4 5 6 7 oil filler tube 8 3 8 15 oil filter 8 7 8 19 oil level sensor 8 11 8 23 oil pressure gauge tool 13 7 oil pressure tester diesel tool 13 9 oil pump and rotor 8 7 8 19 oil seal 8 13 oil seal axle tube 12 7 12 13 oil seal crankshaft 8 11 8 25 oil seal governor pivot 12 3 12 9 oil seal shifter shaft 12 3 12 9 oil seal input shaft 12 5 12 11 oil warning light 7 23 o ring 8 11 8 23 12 7 12 13 o ring counterbalance shaft 8 13 8 25 o ring oil sending connector 8 11 8 23 o ring rocker case hardware 8 9 8 21 o ring choke valve 9 15 o ring oil filter mount 8 7 8 19 P pad accelerator pedal 5 5 brake pedal 5 3 spring 6 9 thermal 7 21 paint touch up 13 9 panel dash 1 3 front cargo box 1 13 1 17 seat 1 5 seat support 1 7 side cargo box 1 13 1 17 p clamp 4 9 4 11 pedal accelerator 5 5 pedal brake 5
58. edes 1 15 1017380 Bumper Return Spring 1 16 8233 Nut Nylon EocK 1 4920 iecit tps eve nette ran 4 17 101818801 Stud 1 18 101822001 Assembly Accelerator Rod Turf Carryall 272 includes items 19 and 20 1 18 101674702 Assembly Accelerator Rod Carryall 472 includes items 19 and 20 1 19 1011084 Nut UNF Hex Jam 1 4 28 4 44440 0 2 20 1011734 Joint Spring Loaded Ball nennen 2 21 1011694 Support Accelerator Pivot Rod 1 nennen nene 2 22 101861901 Screw Hex Head Cap 1 4 20 x 1 1 8 4 23 8754 Nut Nylon Lock 3 8 16 2 24 101916901 Spacer Ratchet Support 1 25 334 3 8 e t debe toe Pe b Vue 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 5 5 STEERING FRONT AND REAR SUSPENSION 0 TYPICAL 2 PLACES gt j 2 i IN TYPICAL 16 4 PLACES TYPICAL 4 PLACES Page 6 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List STEERING COLUMN ITEM PART NO DESCRIPTION QTY 1234 1 102010201 Joint Steering includes items 2 3 1 2 1017226 Screw Hex Head Cap 8 x 1 25 x 30 mm pp 3 3 7174 Washer Lo
59. i REFERENCE DRIVER SIDE CASE Page 12 10 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List 012 500 BEGINNING WITH SERIAL NUMBER MC012C3J0001 F amp R TRANSMISSION AND GEAR ITEM PART NO DESCRIPTION QTY 1234 36 101892001 PROG Shift niic eet ote ee Diets 1 37 101890001 treten ntt cds 38 1012748 Sprillg 1 39 1012747 Ball Steel iiia thee Nace tee dette es 1 40 101889401 EIE PEE 1 41 AM10080 Bearing Sealed Ball 2 42 1016338 Washer Spring nennen enne nnne 2 43 101892401 Gear SP T o rin oet di e E Ra ER ERE ME e Dae EU qr rU 1 44 101892201 Plate aT AU E 2 ette rtr bb to irte eee RE Recte abere ee bee cete 3 45 102018801 Gear Input 25 Tooth 16 eene nnne 1 46 101927601 Bearing Needle eiie tee bt a Pea o 3 47 101927501 Bearing Needle 1 48 101981001 Ring Synchronizer 169 eei edens 2 49 1012741 Spring Syn chronizer a t tod i ie ER teens 2 50 101928001 Hub Synchronizer Clutch enne nnns 1 51 1012740 Insert Synchronizet conce dicte eee rubet eae 3 52 101927901 Sleeve Synchronizer nnne nnns 1 53 101927701 Pin Dowel uttter d ee ea LL ut el Lo 1 54 102453001 Shaft Input w Circlip Groo
60. key start vehicle only 0 8 1 6 102231601 Decal Winch Cable Warning Nt 1 7 1011553 Decal Trailer 2 8 102228001 Decal Club Car ss mr 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 3 11 BRAKE SYSTEMS 4 TYPICAL 4 PLACES Page 4 2 TYPICAL h 7 2 PLACES 18 REFERENCE FRONT BRAKE HOSE RSQNT BLEEDER SD PAGE 4 9 ic SF VALVE 2 9 an a e 4 PLACES TYPICAL N ES 10 2 PLACES i TYPICAL 4 PLACES ICE TYPICAL aS 2 PLACES Y wd j xs Em 4 TYPICAL 4 PLACES TYPICAL 2 PLACES 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FRONT BRAKE ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 102033301 Cluster Brake includes items 1 14 2 1 102049401 1 2 102049601 Kit Adjuster Axle one kit will service both front brakes includes SR 1 3 102049501 Assembly Adjuster 4 4 102049901 Bolt 1 4 28 31 2 20 ueteri e Lee dene Ve uaa Ee eee 4 5 102050001 Washer Bellville 2 4 6 N A Washer Flatner eine a ted otc 4 7 102050101 Cover DUSU n di e TR Fa de ta ead 4 8 102050301 Cylinder Wheel 5
61. may not be able to control vehicle No drivers younger than 16 years old 102046601 Do not leave childern unattended vehicle CCI 102044601 A WARNING Riding cargo bed can cause severe injury or death Do not ride in cargo bed 1015539 01 UNDER SEAT SUPPORT A WARNING WARNING CRUSH AREA Crush area Can cause severe injury Stay clear when closing bed CCI 1015437 01 Ingersoll Rand STAY CLEAR CCI 1016094 01 Vehicle rated capacity 1200 Ibs on level surface only Cargo should be evenly spread over the floor of the VEHICLE Weight to include passengers cargo bed load and pus pod as far forward 58 possible and secured LOADING gross trailer weight See Owner s Manual or vehicle stability when fully loaded drive slowly and avoid stopping or backing down steep hills Maximum cargo load 800 Ibs Weight to include cargo Avoid top heavy loads See Owner s Manual Read Owner s Manual bed load and gross trailer weight When driving on uneven terrain or down steep hills and warnings on dash Maximum trailer hitch tongue weight 150 Ibs reduce speed and load 1019602 01 Page 3 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List DECALS TURF 272 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102029101 Decal Driver Passenger Warning sse 1 2 101825101 Decal Key Switch nenn
62. 0 eene eene rnnt nennen nnne 1 14 102018701 Bracket Differential 1 102264601 Transaxle Unitized includes items 15 107 seen 1 15 101890201 Shalt SNOT nete recte nentes 1 16 101927301 Ring tc Ne 1 17 101892901 Washer Flat s tet tre bete tede otov oue 1 18 101927201 SINON REM 1 19 101890101 Lever Shifter 2 rei e eerte 1 20 1012752 ti eet rient edo eere ei l Pete eo Te Ra ete rna 1 21 101928601 Pin CORET 1 22 1016513 METER E EE E AS A SA A E E 1 23 101927101 Sea O Mcr 1 24 101893801 Washer eare Hee N A A eue a O ter E A 1 25 101891301 Arii PIVOU so aa a a 1 26 102018501 Gear Case passenger side 1 27 102018601 Gear Case driver side 1 28 101926901 Bolt Flanged M8 x 1 25 x 40 mm pp 15 29 1012896 Pin Dowel see also page 12 6 eene 3 30 1016576 iet ede tenete totes 2 31 102267601 SN 2 32 1012711 eet n ibo Gee M e ete ate DE Peer donare fd 1 33 101928701 Gasket Liquid 8 8 oz 250 grams sss A R 34 102031501 Guard Unitized Transaxle esses nnne 1 35 102268601 Bolt M8 X 1 25 x 20 fim 2 cades et st eise aiit ie a
63. 01 101888502 101889401 101889901 101890001 101890101 101890201 101891301 101891601 101892001 101892201 101892301 101892401 101892901 101893201 101893801 101893901 101894302 101894303 101894701 101896501 101896901 101898001 101900802 101903101 INDEX 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 7 25 6 5 6 5 6 5 6 5 6 5 4 18 12 15 8 5 8 17 9 15 9 17 8 27 12 3 13 3 1 5 8 3 8 15 1 7 1 7 12 5 12 5 12 5 12 3 12 3 12 3 12 5 12 5 12 5 12 5 12 5 12 3 12 5 12 3 12 5 1 13 1 7 1 17 7 25 12 9 12 11 12 11 12 9 12 9 12 9 12 11 12 11 12 11 12 11 12 11 12 9 12 11 12 9 12 11 9 3 9 5 7 29 4 13 6 9 6 7 101903501 9 13 101905901 9 7 9 11 101909201 8 5 8 17 101909301 8 5 8 17 101909401 8 5 8 17 101909501 8 5 8 17 101915201 3 7 3 11 101916001 8 13 101916101 8 3 101916201 8 5 8 17 101916301 8 5 8 17 101916501 11 3 101916701 7 27 11 3 101916901 5 5 101917601 9 15 9 17 101921501 9 15 9 17 101921601 1 9 101922302 8 13 101925601 11 3 101925701 9 15 9 17 101926801 9 15 101926802 9 17 101926901 12 3 12 9 101927101 12 3 12 9 101927201 12 3 12 9 101927301 12 3 12 9 101927501 12 5 12 11 101927601 12 5 12 11 101927701 12 5 12 11 101927901 12 5 12 11 101928001 12 5 12 11 101928301 12 5 12 11 101928601 12 3 12 9 101928701 12 3 12 9 13 7 101933101 13 7 101933
64. 01648102 Irisulator Carb retor 1 3 101973401 Gasket Carburetor Insulator to Throttle Bracket 1 4 1016444 Bracket Throttle ie a tlbi e de teet 1 5 1016441 Gasket Throttle Bracket to Carburetor 1 6 1016582 Spring Throttle Return 1 7 101905901 Assembly Carburetor FE350 1 7 102270701 Assembly Carburetor FE400 engine 1 8 1013746 Clamp Hose Gray eee titt eei e erbe eder n t e e 1 9 1015137 Line Bulk Ment irre ce he tete coe pea beni ess A R 10 1017466 Clamp Hose Bronze 1 sse nennen nenne nnns nnns nnns 2 11 1016572 Tube Crankcase Vent pt 1 12 1016438 Gasket Carburetor to Intake Manifold esses 1 13 1016480 Pipe Intake t endo t e Eu be D 1 14 101649002 Screw 2 Ended Stud M6 x 1 x 90 mm 2 15 1016547 Flanged ME x ipte tete 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 9 11 TYPICAL 2 PLACES Page 9 12 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List GOVERNOR AND ACCELERATOR CABLES ITEM PART NO DESCRIPTION QTY 1234 1 1013700 Clamp Cable Retaining nennen 2 2 1016546 Nut Fl
65. 0220 20 00 6000 nnn A R 14 101773309 Shim Crankshaft 1 74 mm 0 4 40000 0 200000 enn A R 14 101773310 Shim Crankshaft 1 11 mm Thick A R 14 101773311 Shim Crankshaft 1 81 mm Thick 4 4 40 0 0 00 1 000 000000000 A R 15 1017501 1 16 1016541 Bolt Stud M6 x 1 22 mm 4 17 1016547 Nut Flanged x 1 4 18 1016470 Shaft Guide Counterbalance Ne 1 19 1016571 RING 1 20 1017453 Weight Counterbalance includes item 21 1 21 1017510 re 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 13 FE400 ENGINE TYPICAL 6 PLACES ONITEM 5 CARBURETOR EMOVED FOR CLARITY Page 8 14 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FE400 ENGINE KEY START SHROUDS AND BRACKETS ITEM PART NO DESCRIPTION QTY 1234 102258701 FE400 OHV Gasoline Engine Complete clockwise rotation with automatic compression release ACR and Carburetor does not include items 13 16 1 1 1016507 Bolt 2 Ended M6 x 1 x 29 mm 3 2 N A Washer Flat 6i ede tree eed A vedi reed 3 3 1017474 Shroud Cylinder Head 1 sss eene nnne nnne nns 1 4 1016456 Bolt Flanged M6 x 1 x 12 mm
66. 05 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FUEL SYSTEM TURF 272 AND CARRYALL 272 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1016004 Kit Fuel Tank with Sending Unit includes items 2 9 1 2 1015188 Cap Fuel Tank Nonvented pp 1 3 1015143 Vent Fuels Tank 1 4 1015139 Grommet Insulation e pti aee ette Rs 1 5 1015137 Line Bulk Vent available by the foot A R 6 N A Wire Assembly 16 Black 1 7 1013746 Clamp Hose Gray 1 nennen nennen nnns nennen nenne 2 8 101824401 Barb Vent idi ctus ed 1 9 101896901 Valve Fuel Pickup Tube with Shut Off 1 10 1014928 Fiel Siap Hear s ipie avi e ia i leg 1 11 101955301 Fuel Strap ive ede a 1 12 1014116 Nut U Type Speed 1 4 20 202 41 1 10 0000000000 enne nnne 3 13 8248 Screw Phillips Truss Head 1 4 20 34 1 14 1011988 Screw Phillips Truss Head 1 4 20 2 2 15 1012649 Clamp Hose Red Nt 9 16 1013692 Line Bulk Fuel available by the foot A R 17 102003201 Filter Ue NR Uer t tates dust 2 18 1014523 Pump Fuel Impulse 1 19 1014524 Kit Rebuild Fuel Impulse PUMP 2 A R 20 101987701 RED 1 21 1012285 Screw
67. 1 14 1013587 Weldment Forward Reverse Bell Crank 2 1 15 1013591 ues cet e N el arb e 1 16 8717 Nut Nylon Lock 1 4 28 1 17 1010954 Stud Ball 1 4 28 x 1 4 enne entrent 1 18 1015409 Cable Transmission includes items 19 and 20 Turf 272 and Carryall 272 1 18 101672701 Cable Transmission includes items 19 and 20 Carryall 472 1 19 7893 Nut Flex 10532 mede tal eile ee etas 2 20 1012333 Joinit Ball 2 2 52 RP re EE Ee dia 2 21 1015064 Screw Phillips Oval Countersunk Machine SS 448 32 5 8 1 22 1012987 Handle Forward Reverse Switch es 1 23 8248 Screw Phillips Truss Head 1 4 20 3 4 4 24 8233 Nut Nylon EocK 2 4 25 1016201 Washer Wave i Phat ada can Cor xA CE Hd E 1 26 102045901 Bracket Transmission Cable Support 1 27 1012285 Screw Thread Rolling 14 20 8 3 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 15 TYPICAL 2 PLACES EFERENCE 2 R 1 C LD ACCELERATOR CABLE men ge Q 24 s ORANGE WIRE 2 ASSEMBLY LI 10 TYPICAL 2 2 S TYPICAL 2 TYPICAL 2 De TO FRAME GROUND R
68. 1 24 1017511 1 25 102304901 Kit Gasket FE400 contains one each of all internal gaskets for FE400 engine not shown 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 23 EN FE400 ENGINE 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 24 FE400 ENGINE KEY START CRANKCASE AND CRANKSHAFT ITEM PART NO DESCRIPTION QTY 1234 1 1017503 seal 1 2 102271501 Crankcase FE400 clockwise rotation 2 1 3 1017502 Hing Snap soie o bd n eee cepi iH deed 2 4 1017450 Pinz PISTON 1 5 102270201 Pistoti Standards A E sg Pe baa 1 6 102270301 Ring Set Piston Standard 1 7 101745701 Assembly Connecting Rod Standard includes 2 each of item 8 1 7 101745702 Assembly Connecting Rod 50 mm Undersized includes 2 each DT 1 8 102272201 Bolt Hex Head M8 x 1 25 x 42 nnne 2 9 102270401 Crankshaft FE400 left hand threads includes items 10 12 and one each of item 13 1 10 1016562 rire ieee 1 11 102271901 Gear Helical 22 1 12 102271801 1 13 1017471 Rod Connecti 2 14 101773301 Shim Crankshaft 1 1
69. 1 8 23 8 3 8 15 8 11 8 23 8 7 8 19 8 11 8 23 8 3 8 15 8 13 8 25 8 5 8 9 8 11 8 17 8 21 8 23 9 13 8 3 8 13 8 15 8 25 9 11 8 9 8 21 13 11 13 11 13 11 13 11 8 9 8 21 8 5 8 17 8 5 8 13 8 17 8 25 8 9 8 21 1016751 101675506 101677705 1016801 1016849 1016851 1016859 1016879 1016880 1016883 1016901 1016904 1016947 101705701 1017062 1017064 1017065 1017082 1017226 1017231 1017233 1017273 1017315 1017327 1017378 1017380 101738301 1017384 1017424 1017434 1017435 1017442 1 7 1 7 1 7 11 3 7 21 7 21 7 21 7 21 7 21 7 27 11 3 10 3 10 5 7 15 3 9 7 21 7 21 7 21 12 3 12 9 6 3 12 3 12 9 4 3 4 5 6 3 6 3 11 5 5 5 5 5 11 3 1 3 5 5 8 9 8 9 8 7 8 19 1017473 8 9 8 21 1017474 8 3 8 15 1017475 8 3 8 15 1017476 8 3 8 15 1017483 8 13 1017484 8 13 1017486 8 3 8 15 1017487 8 11 8 23 1017490 8 5 8 17 1017500 8 3 8 15 1017501 8 13 8 25 1017502 8 13 8 25 1017503 8 13 8 25 1017504 8 11 1017507 8 7 8 19 1017508 8 11 8 23 1017510 8 13 8 25 1017511 8 23 1017513 8 11 1017514 8 11 8 23 101751801 8 11 8 23 101751802 8 11 8 23 101751803 8 11 8 23 1017653 7 25 1017686 11 5 1017689 10 3 10 5 1017696 5 5 1017721 7 21 101773301 8 13 8 25 101773302 8 13 8 25 101773303 8 13 8 25 101773304 8 13 8 25 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List i 3 1017
70. 1 3 float carburetor 9 7 9 9 float chamber 9 7 9 9 front panel cargo box 1 13 1 17 headlight 7 21 idle screw 9 7 9 9 inner ball joint 6 5 master cylinder 4 7 moveable face driven clutch 11 5 pilot air screw 9 7 9 9 Scorecard plate 6 3 screw float chamber 9 7 9 9 side panel cargo box 1 13 1 17 steering column 6 3 steering gear box 6 5 tailgate 1 13 tit bed 1 11 turn signal lens 7 21 wheel and tire 2 3 wire 7 27 wire harness 7 5 7 9 7 13 axle 12 7 12 13 axle adjuster Drake 4 3 4 5 axle hardware 4 8 4 5 axletube 12 7 12 13 axle stop 6 9 12 7 12 13 B backing plate brake 4 3 4 5 ball bearing transaxle 12 5 ball bearing C 3 sealed transaxle 12 11 ball bearing output shaft 7 25 ball bearing sealed transaxle 12 11 ball joint 6 5 7 15 ball stud 5 5 7 15 7 17 7 19 12 3 12 9 ball steel transaxle 12 5 12 11 ball steel pressure relief 8 7 8 19 band rpm limiter mount 8 5 8 17 barb vent 9 3 9 5 barrel plastic 1 7 1 13 1 17 base forward reverse shifter 7 15 battery 12 volt 7 29 clamp 7 29 battery discharge machine 13 3 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List INDEX battery terminal protector spray 13 3 battery thermometer 13 3 bearing ball transaxle 12 5 ball C 3 sealed transaxle 12 11 ball sealed transaxle 12 11 crankshaft 8 11 8 23 hub 6 7 idler drive clutch 11 3 inner axle tube 12 5 12 11 l
71. 1010434 Barrel Plastic Black E UE dh 2 16 1015363 BUSHING et tdeo dett te d tU eto Sb eee teed tug te sas d doa 2 17 1011990 WasherElat 9 8 oce erii vec od Prep bu 2 18 1015313 Lateh Driver Side 1 19 1015245 Latch Passenger Side ssssssssssssssssseeeeeeennen enne 1 20 1010934 Screw 5 16 18 x 1 2 21 102030201 Assembly Tailgate includes item 22 1 22 1013317 Decal Club Car Tailgate Turf 272 1 22 102234901 Decal Club Car Tailgate Carryall 272 2 1 23 7049 BUSHING Nylon 2 24 101894302 Angle Tailgate oo nennen a nennen nen 1 25 1015399 Screw Torx Truss Head 5 16 18 x 3 4 23 26 101963401 Nut Flange Lock 5 16 18 25 27 1014387 dase Nee et 2 28 1014321 Screw Torx Truss Head 10 24 3 8 4 29 1014415 Screw Torx Truss Head 1 4 20 x 3 4 4 30 332 Washer Flat Type A 1 4 nnne 4 31 8233 Nut Nylon Lock 1 4 20 Ne 4 32 1014537 Stud Flush lead neret na eb eed E t eee ce tbe ble d ir 4 33 101963401 Nut Flanged 5 16 18 edu Nt eet IRE 4 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 13 2004 2005 Turf Carryall 2
72. 1016553 Valve Seat Cutter 45 32 mm diameter for FE290 engines only 1 99 1016554 Valve Seat Cutter 45 30 35 mm diameter 1 100 101641101 Valve Spring 1 101 1011480 Volt Ohm Meter ree 1 1 1 102 102674801 Wrench Valve Clearance Adjustment for Honda GX620 Gasoline Engines 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 13 11 Part Number and Page AM10080 12 11 AM10081 12 11 AM10419 11 5 AM10724 8 5 8 17 AM10753 13 9 183 4 9 4 11 1 3 7 21 9 15 9 17 11 3 12 3 12 9 304 1 19 1 21 320 6 3 332 1 8 1 5 1 7 1 9 1 13 1 17 1 19 1 21 5 5 9 5 9 15 9 17 10 3 10 5 384 1 9 5 5 6 3 6 5 357 1 19 403 1 11 1 15 451 1 5 10 3 10 5 705 1 11 1 15 1 19 4 13 7 27 706 1 19 808 6 9 1016 7 21 1028 5 3 1032 1 13 1 17 1035 1 9 1231 1 13 1 17 1241 1 3 1 13 1 17 1 19 1 21 4 7 5 3 5 5 7 17 7 19 7 27 7 29 10 5 1242 1 13 1 17 1 19 1 21 7 17 7 19 7 27 1606 1 3 9 15 1624 5 5 6 5 1631 9 15 9 17 7048 6 7 7049 1 13 1 17 7173 7 29 7174 1 3 1 13 1 17 1 19 1 21 6 3 7 27 9 13 10 3 10 5 7270 6 7 6 9 7310 2 3 7311 1 5 7330 12 5 12 11 7335 12 5 12 11 7410 1 3 7473 1 3 1 5 1 11 1 15 4 7 5 3 5 5 6 7 7 17 7 19 7 29 7479 4 9 4 11 7532 1 15 7716 5 3 5 5 7818 7 17 7 19 7847 1 5 1 9
73. 1016627 Flywheel Puller Kit for Kawasaki Engines 1 53 102669801 Fuel Injection Pump Pressure Tester for Kubota D722 Diesel Engines 1 54 102669901 Gauge Carburetor Float Level for Honda GX620 Gasoline Engines 1 55 102674701 Gauge Oil Pressure for Honda GX620 Gasoline Engines 1 56 102670001 Gauge Oil Pressure Attachment for Honda GX620 Engines 1 57 1016418 ee edere ea 1 1 1 58 101933101 Governor Shaft Installation Tool for Kawasaki Engine Vehicles 1 59 102674901 Holder Valve Seat Cutter for use with items 44 through 48 for Honda GX620 Gasoline Engines 1 60 102169401 Hydraulic Brake Adjuster for gasoline vehicles equipped with hydraulic brakes except XRT 1500 Carryall 294 and Bobcat 2200 cocer eere che 1 61 1011478 Hydromelter o ut PE RE adotta 1 1 1 62 102669701 Idle Gear Bushing Replacement Tool for Kubota D722 Diesel Engines 1 63 1013593 Internal Retaining Ring Pliers 1 1 1 64 102248803 IQ Display Module IQDM Kit for IQ System vehicles only 1 includes items 65 and 66 65 102251501 Adaptor Cable erc t 1 66 102241502 IQDM
74. 2 13 12 7 12 13 7 23 5 5 4 3 4 5 8 27 4 9 4 11 12 3 12 9 11 3 11 3 11 3 11 3 11 3 11 3 11 3 11 3 11 3 7 15 7 17 7 19 11 5 11 5 11 5 11 5 7 15 13 9 9 3 9 5 7 5 7 9 7 13 7 17 6 3 6 3 4 9 4 11 7 15 7 17 7 19 13 9 13 9 6 3 6 3 6 3 13 9 13 9 11 3 7 29 7 25 13 3 1 19 1 21 1 5 1 7 1 13 1 17 7 29 1 5 1 7 1 13 1 17 1 13 1 17 11 3 11 5 1 11 1 15 13 5 13 5 13 5 13 5 1014508 1014510 1014513 1014514 1014523 1014524 1014537 1014555 1014727 1014807 1014808 1014928 1014948 1015064 1015075 1015137 1015139 1015143 1015188 101524002 1015245 1015252 1015277 1015313 1015332 1015345 1015356 1015363 1015365 1015367 1015371 1015372 1015373 1015390 1015391 1015399 1015400 1015405 1015409 1015413 1015414 1015426 101542901 101543701 1015445 1015453 101547601 1015507 1015524 1015530 101553901 1015583 1015597 1015606 101562710 101564505 INDEX 13 5 13 5 1 18 1 17 1 18 1 17 9 3 9 3 9 5 1 18 1 17 6 7 7 15 7 15 7 17 7 17 9 3 7 19 7 15 10 3 9 3 9 5 9 11 9 3 9 5 9 17 9 3 9 5 9 3 9 5 7 27 1 18 1 17 1 11 1 9 1 18 1 17 7 5 7 9 7 13 8 3 8 15 7 17 7 19 1 11 1 15 1 18 1 17 1 17 1 17 7 17 7 19 7 17 7 19 7 17 7 19 1 18 1 17 1 11 1 15 1 11 1 13 1 15 1 17 1 11 1 13 1 15 1 17 7 17 7 19 7 15 1 17 1 17 9 15 9 17 1 11 3 3 3 5 8 9 1 19 6 9 3 7 8 11 1 11 1 15 13 5 1
75. 2 Plate Oil Filter Screen 1 20 1016521 Screen OW Filter e ato ae 1 21 101751801 Shim 0 3 mm TRICK A R 21 101751802 Shim 0 4 mm THICK eec eiii ren A R 21 101751803 Shim 0 5 rim TICK eee a emot E ee oleo nre ee e a eis A R 22 1017447 Lifter Hydraulic 2 23 102431001 Camshaft FE350 without automatic compression release for engines with serial numbers 094171 and greater 1 101947601 Camshaft FE350 without automatic compression release for engines with serial numbers prior to 094171 1 24 102304801 Kit Gasket FE350 contains one each of all internal gaskets for FE350 engine not shown 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 11 EN FE350 ENGINE Page 8 12 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FE350 ENGINE PEDAL START CRANKCASE AND CRANKSHAFT ITEM PART NO DESCRIPTION QTY 1234 1 1017503 Seal 1 2 101916001 Crankcase FE350 clockwise rotation 2 1 3 1017502 Hing Snap ioi ciae eod e 2 4 1017450 PISTON e iet astute tees 1 5 101744901 PISTOM Standards case e 1 5 101744902 Piston 50 mm Oversized
76. 2051401 102051601 102051701 102051901 102052301 102052401 102052701 102052801 102054201 102054401 102055801 102056001 102056901 102057501 102057601 102058401 102059001 102059401 102059501 102060201 102061101 102061201 7 23 7 23 1 3 4 3 4 9 4 11 6 9 4 9 4 11 4 9 4 11 7 15 12 3 12 9 1 3 3 7 3 3 3 5 3 9 12 15 1 13 3 3 1 5 1 3 6 7 4 3 4 5 4 3 4 5 4 3 4 5 4 3 4 5 4 3 4 5 4 3 4 5 4 3 4 5 4 3 4 5 4 3 4 3 4 5 4 3 4 5 4 3 4 5 4 3 4 5 4 5 4 5 4 5 4 3 4 5 4 7 4 7 4 7 4 7 7 23 7 23 7 23 6 7 6 7 4 13 4 13 4 7 4 7 1 3 1 21 1 3 4 7 4 7 1 3 1 5 1 5 1 5 1 5 1 5 13 9 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page i 5 102065001 102065103 102065901 102066001 102066701 102067001 102068501 102078101 102100001 102156301 102157001 102157601 102158301 102160101 102160501 102169401 102170901 102188701 102195201 102223601 102224001 102224301 102228001 102231601 102234901 102241501 102242101 102242701 102243402 102247201 102248801 102249901 102251501 102251601 102251701 102256901 102257201 102258701 102258801 102259001 102264001 102264601 102264701 102266201 102266301 102267101 102267301 102267601 102267701 102267801 102267901 102268001 102268101 102268201 102268301 102268401 i 6 6 9 1 21 1 11 1 15 1 11 1 15 6 7 6 7 1 5 1 3 6 7
77. 2323201 SO 1 12 102292801 Pin Bow Tie Locking enne eine elated ere 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 5 3 TYPICAL 4 PLACES FLOORBOARD REMOVED FOR CLARITY TYPICAL 4 PLACES Page 5 4 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY ITEM PART NO DESCRIPTION QTY EB 1234 1 1017696 Assembly Accelerator Pedal includes item 2 and 3 1 2 1013871 Pad Pedal 3 5 th cette e eser eee et etate b e nd e satt e eat 3 7716 Screw Slotted Hex Washer Head 10 16 1 2 4 4 1624 Screw Hex Head Cap 3 8 16 1 2 1 5 1241 MWasher Flatzs5 1053 esce anges 1 6 102026001 Kit Accelerator Pivot Rod includes item 7 1 7 1011700 SPACER stt att te tne 1 8 7473 Nut Nylon Lock 5 16 18 aaea 1 9 332 Washer Flat TypeA 1 4 4 10 1017424 Bearing Pivot Support nennen nennen nennen 1 11 101966901 Nut Flanged Lock 1 4 28 1 12 101817401 Retainer nennen nenne nnne 1 13 101796201 Spring eet e ede tee one to Be eere en 1 14 1017378 Gup Spring xe t eer dl te
78. 4 20 nennen rennen nnns esent sinere eene 1 13 1012649 Clamp Hose Red pt 9 14 1013692 Line Bulk Fuel available by the foot A R 15 102003201 Filter 2 16 1013630 notte ttn tet er eer e 1 17 1014524 Kit Rebuild Fuel Impulse PUMP 00 A R 18 101987701 Clamp Plastic oto LOB teu et Lo eee ees 1 19 1012285 Screw Thread Rolling 1 4 20 x 5 8 nnns 2 20 1013687 Clamp Hose screw type Ne 1 21 1015137 Line Bulk Vent available by the foot 2 A R 22 1013746 Clamp Hose Gray 1 23 101824401 Barb gu EE 1 24 N A Boot RUDDER cem rasan 1 25 1014116 Nut U Type Speed 1 4 20 nennen enne nnne 3 26 8248 Screw Phillips Truss Head 1 4 20 3 4 1 27 332 Washer Flat O ente corr re p cer boda 1 The total fuel line length for the Carryall 472 is 75 65 inches 192 2 cm 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 9 5 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 9 6 CARBURETOR ASSEMBLY FE350 ENGINE ITEM PART NO DESCRIPTION QTY 1234 1 101905901 Assembly Carburetor FE350 engine includes items 2 11
79. 4 Washer Lock 516 2 6 13 1242 Nut Hex 6 14 1241 Washer Flat 5 16 ae 6 15 1010934 Screw Cap 5 16 18 1 2 4 44000 00 6 2004 2005 Turf Carryall 272 Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 21 WHEELS AND TIRES 2 INNIN A y y V i ALL TERRAIN TURF TREAD Page 2 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List WHEELS AND TIRES ITEM PART NO DESCRIPTION QTY 1234 1 1010984 NUP EUG Ef eto tiat ta deu 16 2 7310 S CBE EARS T EI 1 3 102021402 Assembly Wheel gray and Tire All Terrain Tread 4 Ply Rated 23 x 10 50 12 All Trail includes item 4 4 4 T Tire Unmounted Terrain Tread 23 x 10 50 12 All Trail 1 5 102021401 Assembly Wheel gray and Tire Turf Tread 4 Ply Rated 23 x 10 50 12 Turf Mate includes item 6 4 6 iu Tire Unmounted Turf Tread 23 x 10 50 12 Turf Mate 1 Note Item 2 is a part of all wheel assemblies Special order item available upon request 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 2 3 DECALS Read Own
80. 701 9 15 9 17 101939901 7 25 101946201 1 7 101953105 4 7 5 3 101954301 1 7 101955301 9 3 101958102 9 15 101958601 1 7 101958602 1 9 101960201 3 3 3 5 101960501 3 7 3 11 101963301 1 7 101963401 1 7 1 11 1 18 1 15 1 17 7 21 8 27 101963901 1 7 101964001 1 7 101966901 5 5 101971301 9 15 9 17 101972001 13 9 101972002 13 9 101972003 13 9 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List 101972004 101972005 101972006 101972007 101972009 101972011 101972012 101972801 101973101 101973301 101973401 101979101 101980801 101981001 101987701 101987901 101988001 101988002 101988101 101988201 101990701 101991101 102003201 102006501 102010101 102010201 102012301 102013001 102013101 102013601 102013701 102013801 102013901 102015701 102015801 102016501 102016701 102016801 102017601 102018501 102018601 102018701 102018801 102018901 102019001 102019601 102020101 102020201 102020301 102020401 102020501 102020601 102020801 102020901 102021401 102021402 13 9 13 9 13 9 13 9 13 9 13 9 13 9 9 15 9 17 9 7 9 7 9 11 7 15 12 5 12 5 12 11 12 11 9 3 9 5 7 21 7 21 7 21 7 21 7 21 7 23 7 23 9 3 9 5 6 9 6 5 6 3 6 7 6 3 6 3 6 7 6 7 6 7 1 3 1 3 1 3 6 7 6 7 6 7 6 7 12 3 12 3 12 3 12 5 12 5 12 5 12 7 12 7 12 7 12 7 12 7 12 7 12 7 12 7 12 7 2 3 2 3 12 9 12 9 12 9 12 11 12 11 12 11 12 13
81. 72 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 14 TILT BED HINGE AND LATCH CARRYALL 472 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 Assembly Tilt Bed And Latch Carryall 472 includes items 1 11 1 1 1015391 Spring Latch Extension ruote irt P ee LE ee Penes 2 2 102335001 Assembly Latch Weld 1 1 3 1015400 Hand Grips 1 eie e cep Heel et es 1 4 1014471 Insulation Bulk 42 inches long A R 5 403 Screw Hex Head 1 4 20 x 5 8 sees 4 6 101835601 Nut Flanged Lock 1 4 20 4 4 7 1010435 Bolt Carriage 5 16 18 1 2 8 7473 Nut Nylon Lock 5 1 6 18 de i 2 9 1015399 Screw Torx Truss Head 5 16 18 4 4 10 N A Plate E aient MA tbe eee e vacent etus ett aves teh rr TRUE t 1 11 N A Assembly Frame Weldment Tilt Bed 1 12 7582 Rivet 5 16 4 13 1017976 Seal Bed tedio eet tea ete 1 14 102065901 Nut Dimpled Flange Lock 3 8 16 000 4 15 705 Screw Hex Head Cap 3 8 16 1 1 4 000000000 4 16 102066001 Washer Flat Type B 3 8 4 17 8755 Screw Cap 3 8 16 3 3 8 2 18 8754 Nut Nylon Lock 3 8 16 eene eene nn
82. 73305 101773306 101773307 101773308 101773309 101773310 101773311 101796201 1017976 1 101804301 101806102 101808401 101809101 101811301 101811901 101812301 101813001 101813202 101817401 101818801 101821501 101822001 101823101 101824401 101825101 101825102 101825701 101827101 101831801 101831901 101832001 101832101 101832202 101832302 101832601 101832701 101832901 101833101 101833301 101833401 101833701 101833904 101833908 101834001 101834601 101834801 101835601 101836201 101837101 101837301 101838801 101856102 101859401 101861901 101869302 101871001 Page i 4 8 13 8 25 8 13 8 25 8 13 8 25 8 13 8 25 8 13 8 25 8 13 8 25 8 13 8 25 5 5 15 9 15 9 17 4 7 13 3 13 5 9 17 9 15 9 17 9 15 9 17 9 15 9 17 13 3 5 5 5 5 9 15 9 17 5 5 13 9 9 3 9 5 3 3 3 3 3 5 3 9 9 17 8 27 13 5 13 3 4 13 8 27 9 13 9 13 8 27 8 27 8 27 8 27 8 27 11 5 7 25 7 27 11 3 11 3 11 5 8 27 12 3 12 9 1 7 1 9 1 11 1 15 11 5 9 15 9 17 7 5 7 9 7 13 7 27 4 5 6 7 12 7 12 13 7 17 7 19 10 3 5 5 7 25 13 3 101874901 101875001 101875101 101875201 101875301 101875401 101875501 101875601 101875701 101875802 101876001 101876202 101876301 101876402 101876501 101877601 101877701 101878101 101879001 101879401 101879701 101879801 101879901 101880201 101880901 101881101 101881701 101884801 101886101 101887101 101887601 1018885
83. 8 3 8 15 double lip seal 6 7 drain plug 8 7 8 19 drain plug transaxle 12 3 12 9 drive belt 11 3 drive clutch fe350 engine 11 3 drive clutch fe400 engine 11 3 drive clutch button 11 3 drive clutch fixed sheave tool 13 5 drive clutch holder tool 13 5 drive clutch hub puller 13 5 drive clutch puller 13 5 drive clutch spider removal tool 13 5 drive hub 11 3 driven clutch 11 5 driven clutch cam puller 13 5 driven clutch puller plug 13 5 driven clutch spring compression base tool 13 5 driven clutch spring compression collar tool 13 5 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List driven clutch spring compression nut tool 13 5 driver drive clutch 11 3 drum brake 4 3 4 5 6 7 dry moly lubricant 13 7 duct air 9 15 dust cover 4 3 4 5 6 7 dustseal 6 5 E e clip air box top 9 15 electrical box cam 7 17 7 19 end bell commutator 7 25 end bell output shaft 7 25 engine shroud 8 3 8 15 engine fe350 ohv gasoline 8 3 engine fe400 ohv gasoline 8 15 equalizer 4 13 equalizer rod 4 7 5 3 exhaust gasket 10 3 10 5 exhaust system fe350 engine 10 3 exhaust system fe400 engine 10 5 exhaust valve 8 9 8 21 F fan housing 8 3 8 15 fan shroud 8 3 8 15 fan flywheel 8 5 8 17 fe350 ohv gasoline engine 8 3 fe400 ohv gasoline engine 8 15 fender front 1 3 fender rear 1 21 field coil starter generator 7 25 filer cap 4 7 filter air 9 15 9 17
84. 8 mm Thick es A R 14 101773302 Shim Crankshaft 1 25 mm Thick es A R 14 101773303 Shim Crankshaft 1 32 mm ThiCK A R 14 101773304 Shim Crankshaft 1 39 mm Thick es A R 14 101773305 Shim Crankshaft 1 46 mm Thick Ne A R 14 101773306 Shim Crankshaft 1 53 mm 444022 00 nenne A R 14 101773307 Shim Crankshaft 1 60 mm Thick es A R 14 101773308 Shim Crankshaft 1 67 mm 4042 000 00 0000 A R 14 101773309 Shim Crankshaft 1 74 mm Thick Ne A R 14 101773310 Shim Crankshaft 1 11 mm Thick es A R 14 101773311 Shim Crankshaft 1 81 mm Thick es A R 15 1017501 ser te tet oen A A dba ah e 1 16 1016541 Bolt Stud M6 x 1 x 22 mm e a 4 17 1016547 Nut Flanged MO x T iiec e Hee 4 18 1016470 Shaft Guide Counterbalance Ne 1 19 1016571 ORIN 1 20 102270501 Weight Counterbalance includes item 21 1 21 1017510 DEP bep PH qum 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 25 REFERENCE ENGINE TYPICAL 2 PLACES TYPICAL 4 PLACES TYPICAL 4 PLACES TYPICAL 4 PLACES N di CMS j FS 27 NY REFERENCE UNITIZED TRANSAXLE SECTION 12 Page 8 26 2004 2005 Turf Carrya
85. 89 rice brit 1 9 102049701 Kit Axle Hardware not shown includes items 10 13 1 10 102050401 Bolt Wheel Cylinder Self Locking M6 x 1 2 11 102050601 Spring Shoe to Shoe upper 1 12 102050501 Spring Shoe to Shoe lower 1 13 102050701 Hold down Shoe 2 14 102050201 Kit Hydraulic Shoe 4070 four shoes per kit 1 15 102044201 Assembly Brake Drum and Hub includes item 16 2 16 1013787 Stud Lug 1 2220 26 Sine Eee Bec D Eee D 4 17 102044401 Bolt Banjo 3 8 24 4 0 0 00 nennen nnne tnnt nnne 2 18 102045501 Washer Copper edet federe e Eye oe e Pu ei ter E eve ere da ee 4 19 102051001 Screw Torx Pan Head 5 16 24 1 02 2 4 44 nennen 8 20 1017233 Washer Flat 5 16 oie p Ee 8 21 1013924 Nut Hex Head Lock Grade 8 5 16 24 8 22 1010984 Nut L g erit Ra ee norat de dE nent cante 8 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 4 3 a BLEEDER VALVE X REF BRAKE HOSE PAGE 5 8 FR 0 Qr 9 E TYPICAL 4 PLACES TYPICAL 2 PLACES TYPICAL 4 PLACES s 59 Ja gt P
86. 9 1016571 8 13 8 25 1016572 9 11 1016574 9 9 1016576 8 7 8 19 12 8 12 9 1016578 8 5 8 17 1016579 8 5 8 17 1016581 8 7 8 19 1016582 9 11 1017443 1017444 1017445 1017446 1017447 1017448 101744901 101744902 1017450 101745101 101745102 1017453 8 11 8 23 8 9 8 21 8 9 8 21 8 9 8 21 8 11 8 23 8 5 8 17 8 13 8 13 8 13 8 25 8 13 8 13 8 13 1016467 1016470 1016472 1016473 1016474 1016479 1016480 8 7 8 19 8 13 8 25 8 11 8 23 8 7 8 19 8 9 8 21 8 9 8 21 9 11 1016583 1016584 1016585 1016586 1016587 1016588 1016627 8 9 8 21 8 11 8 23 9 7 9 9 8 5 8 17 8 5 8 17 8 5 8 17 13 7 1017454 8 9 8 21 1017455 8 5 8 17 1017456 8 7 8 19 101745701 8 13 8 25 101745702 8 13 8 25 1017458 8 7 8 19 1017460 8 7 8 19 101648102 9 11 101648203 8 7 8 19 1016483 8 9 8 21 1016486 9 7 9 9 1016489 8 9 8 21 1016630 7 23 1016663 6 3 1016723 1 7 101672701 7 15 101674702 5 5 1017461 1017463 1017466 1017471 1017472 9 7 9 9 8 5 8 17 9 11 8 13 8 25 8 11 101649002 9 11 1016494 1016496 1016497 1016499 1016501 1016502 1016506 1016507 1016510 1016513 1016517 1016519 1016521 1016531 1016535 1016537 1016538 1016539 1016541 1016544 1016546 1016547 1016549 1016551 1016552 1016553 1016554 1016560 1016561 1016562 1016563 8 11 8 23 8 11 8 23 8 5 8 17 9 7 9 9 9 7 9 9 8 7 8 19 8 11 8 23 8 3 8 15 8 11 12 3 12 9 8 9 8 21 8 9 8 21 8 1
87. 9 13 9 13 4 7 4 11 102345901 3 7 8 11 102355301 7 29 102430901 8 13 102431001 8 11 102452401 12 11 102452501 12 11 102452601 12 13 102452701 12 13 102453001 12 11 102453101 12 11 102453201 12 11 102457401 12 9 102555501 13 3 102562401 13 3 472 park brake cable 4 13 A a arm 6 7 accelerator pedal 5 5 accelerator pedal adjustment tool 13 3 accelerator pedal return spring cup 5 5 accelerator pivot rod 5 5 accelerator rod 5 5 a connector starter generator 7 25 adapter cable IQDM 13 7 adhesive guide ring 13 3 adjuster hydraulic brake 13 7 adjuster axle brake 4 3 4 5 air box 9 15 9 17 airboxtop 9 17 airduct 9 15 9 17 air filter 9 15 9 17 AM10080 12 5 AM10081 12 5 angle tailgate 1 13 arbor 13 3 arm differential lock lever 12 7 12 13 governor lever 12 3 12 9 pivot 12 3 12 9 rocker 8 9 8 21 armature 7 25 armrest 1 5 1 7 assembly a arm 6 7 accelerator pedal 5 5 accelerator rod 5 5 airbox 9 15 airboxtop 9 15 armature 7 25 axle 12 7 12 13 bearing steering column 6 3 bolt float chamber 9 7 9 9 brake 4 5 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List brake drum 6 7 brake drum and hub 4 3 brake pedal 5 3 carburetor fe350 engine 9 7 9 11 carburetor fe400 engine 9 9 9 11 connecting rod 8 13 8 25 cylinder head 8 9 8 21 drive clutch fe350 engine 11 3 drive clutch fe400 engine 11 3 drivehub 11 3 driven clutch 11 5 fixed face drive clutch 1
88. 927901 Sleeve Synchronizer eene enne 1 53 101927701 Dowel o D 1 54 101889901 GRAIN 1 55 101980801 Gear Input 25 Tooth 16 rresia a ee 1 56 1016337 Washer FhEUSt ince entend Ee la DRE EE A 1 57 AM10081 Bearing Ball Sealed 1 58 1012714 Seal Oil Input Shaft 1 59 102268201 1 60 101893201 KEV 1 61 102018901 Gear T0 TOO o RE 1 62 102268401 Bearing iu E o te e isa data 1 63 101893901 WASHER cci cetera sat cos aa Pee sa ERR e EINER 1 64 101892301 1 65 101891601 BBsee 1 66 102019001 Gear Cluster Idler t nri tud Pe E Ga 1 67 7335 Bearing Ball i rtp 2 68 102032001 Bearing Inner Axle Tube Driver Side 22 1 69 7330 Bearing Inner Axle Tube pp 1 70 101928301 Bolt M8 x 1 25 x 37 8 71 102268301 Gear Output 64 Tooth 1 72 102031701 edo na nad 1 73 102267901 Case Gear Carrier e DERI saei regt 1 74 1013774 Plate Thrust idler nnne 2 75 102268101 Plate Thrust differential gear 1 76 102267801 Cover Gear
89. ALL 272 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 101958602 Bolt Carriage 1 4 20 x 1 eene nnne entrent 4 2 1015277 Plate Tilt Bed Late retta orit eret nen ee 2 3 1016078 Shim batch Plate uei eias tote n A R 4 1016060 Support Latch Plate 1 nnne nnne nnne nnns enn 2 5 101835601 Nut Flanged 1 4 20 ara aaaea ra Ta a iar AAA aAA EAE Rahi ERE RSA EAER a EaR aE EAN E 4 6 1010878 Bumper Rubber irei ed eio EEEE A 4 7 1016201 Washer Wave 4 8 332 Washer Flat Type A 1 4 ssssssssssssseseseeeenenmeen nennen nennen nennen rennen 4 9 8233 Nut Nylon Lock 174 207 E ER Roa 4 10 102301401 Rod ProD 1 11 1035 Pini Cotter 3 32X l et ee ee hh 1 12 334 Washer Flat 9 8 ni bed rt erede baa e Pa rri 1 13 101921601 Track Prop re e ieee 1 14 7847 Screw Hex Head Cap 1 4 20 X 3 4 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 9 TILT BED HINGE AND LATCH TURF 272 AND CARRYALL 272 VEHICLES ITEM PART NO DESCRIPTION QTY EB 1234 101542901 Assembly Tilt Bed Manual Lift includes items 1 11 1 1 1015391 Spring Latch Exten
90. Axle Passenger Side 1 92 102268801 Assembly Axle Tube 5 1 93 102268701 Assembly Axle Tube Passenger Side 1 94 102188701 Stop UR P oet ped te tes 2 95 102019601 Bolt 1 5 X70 mm 8 96 102031901 Bolt M10 x 1 5 7 97 102020101 Housing Differential 1 98 102020201 Lever Differential 1 99 102020301 O Ring Differential LOCK nnne rene 1 100 102020401 Spacer Differential Lock Nt 1 101 102020501 Spring Differential Lock 1 102 102020901 Arm Differential Lock Lever 1 103 1016686 Bolt Differential Lock nmm 1 104 1016547 Nut Flanged M6 x 1 1 105 102022301 Screw MO x 1 X 10 mim ice rte eed Rei Unter Pet denies 1 106 102022401 Washet 6 iot ne e rapi PARIS un 1 107 102267701 Cog Differential Lock 15 Tooth 1 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 12 7 5 TYPICAL en PLACES T REFERENCE E AXLE TUBES TYPICAL 8 PLACES o 92 i 3 5 recu 3 d LIN PLACES e 5 1 227 TYPICAL
91. Decal Key Switch off on start ssesssssssssssseseeeeeeeeneen nennen 1 4 101553901 Decal Bed Load 1 5 102046601 Decal Differential Lock Control Warning pp 1 6 102234901 Decal Club Car Tailgate 1 7 101609401 Decal Crush Area Warning eene 2 8 102157601 Decal Carryall 272 driver side includes items 10 and 11 1 9 102156301 Decal Carryall 272 passenger side includes item 10 1 10 N A Decal Ingersoll Rand 1 11 101543701 Decal Bed Latch Warning 1 12 101960201 Decal Vehicle Loading 2 1 13 102044601 Decal Under Age Warning 2 1 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 3 5 Z WARNING A WARNING GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING ON PASSENGER SIDE e TURN FUEL VALVE ae ON DURING OPERATION Sa OFF DURING STORAGE OR TRANSPORT 1015476 01 REAR FENDER Rotating Parts CCI 102224001 ON PASSENGER SIDE SEAT SUPPORT NOTICE MAXIMUM TONGUE WEIGHT 150 Ibs CCI 1011553 ON FRONT AND REAR RECEIVER HITCHES f 4N WARNING
92. E ITEM PART NO DESCRIPTION QTY 1234 1 102270701 Assembly Carburetor FE400 engine includes items 2 11 1 2 1016501 Assembly lde see teret d edes ce 1 3 N A Assembly Pilot Air Screw sse nennen 1 4 1016574 Jet Pilot 385 oet oe t eem e ees 1 5 1016486 Assembly Float rtt teres citet iter 1 6 102271701 Nozzle Main 400 engine sseennm enn 1 Standard Jetting 7 101642588 Jet Main 0 3 280 Feet 0 1000 m Ne 1 7 101642585 Jet Main 3 280 6 562 Feet 1000 2000 m A R 7 101642582 Jet Main 6 562 Feet and Above 2000 and above A R 8 1016437 Gasket Float Chamber pp 1 9 1017461 Assembly Float Chamber includes item 10 1 10 1016499 Assembly Serwers rcer ect ie tue et de We EY ena Bu ees 1 11 1016585 Assembly ett e e Dh RR dettes 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 9 9 TYPIC 2 PLA Page 9 10 SN gt 9 N 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List CARBURETOR INSTALLATION ITEM PART NO DESCRIPTION QTY 1234 1 1016440 Gasket 1 2 1
93. EFERENCE ACCELERATOR ROD a 09 Page 7 16 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List ELECTRICAL COMPONENT BOX PEDAL START VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1015372 Cover Electrical Component 22 3 3233 1 2 1015752 Screw Hi lo 12 16 X 5 B tete e ete ket dicere eee ene 5 3 1013589 Ring Retalrnirig iter domni dien Us 1 4 1015373 Cam Electrical BOX 1 5 1014145 BUSHING BrOflze 2 6 1014065 Washer Flat sDe 1 7 1010954 Se 1 8 1015345 Assembly Bell Crank and Shaft 1 9 8717 Nut Nylon LOCK 1 4228 1 10 8057 Nuit Flex 44 40 onusta ente m HE ete tei 4 11 8058 Washer LOCK eH HE TE 2 12 1014807 Switch Limit 4 1 13 1014808 Switch a oer he Se eit Sak RP E e 1 14 1012431 Washer Flats 4 2 Red e ores d Te Eu erus 2 15 N A Wire Assembly 16 Orange 1 enne nnne nens 1 16 1015878 Screw Hex Head Machine 4 40 x 1 5 8 2 17 101856102 Screw Hex Washer Head Hi Lo 1 4 15 x 1 1 2 1 18 1015777 Regulator Voltage cnin
94. EL GAUGE 98 HOUR METER 2 q4 JCT US ul gt E 2 gt ORANGE ORANGE WHITE BLACK YELLOW RED BLUE YELLOW BLUE BLUE GREEN WHITE YELLOW WHITE RED GREEN WHITE 5 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List REVERSE BUZZER LIMIT SWITCH 1 LOCKOUT CAM J la LIMIT SWITCH 14 G e P d REEN ALS S FUEL TANK BLA VOLTAGE REGULATOR SONIC STARTER bas GENERATOR Ni YELLOW _ WHITE BLACK FRAME GROUND BLACK YELLOW SONIC WELD BLUE BROWN BROWN SONIC WELD 5 GREEN WHITE a YELLOW AA 6 Bla Rom ACK e B WHITE 7 Owy N gt Leow gt 9 e OPTIONAL lt TAIL LIGHT lt SS DN 3 9 sor BATTERY OPTIONAL TAIL LIGHT 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 7 7 8 See previous two pages for wiring diagram 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List WIRING TURF AND CARRYALL 272 KEY START VEHICLES ITEM PART NO DESCRIPTION QTY 1234 102223601 Wire Harness Assembly includes items 1 22
95. FRONT AND REAR RECEIVER HITCHES FOR VEHICLES WITH WINCH ACCESSORY A WARNING WINCH CABLE FRACTURE COULD RESULT IN SERIOUS INJURY OR DEATH Do not use winch while persons are seated on the vehicle Use remote operation switch for winch control Stand to the side and away from the vehicle to operate winch Read winch operator manual before operating winch SVP146301 ON SEAT SUPPORT PANEL A WARNING INCORRECT WIRING COULD RESULT IN SEVERE INJURY OR DEATH Diode and solenoid connections must have correct polarity Keep all persons clear of engine belts when making final connections CCI 102345901 ON FRAME ABOVE DIODE Negative frame ground Can cause severe injury Excessive speed Do not contact positive battery post or cable to frame Can cause severe injury or death Disconnect negative battery lead first Do not tamper with engine governor adjustment CCI 1019152 01 gt m WARNING N WARNING 3 10 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List DECALS CONTINUED CARRYALL 472 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 101547601 Decal Gasoline Warning Nt 1 2 102224001 Decal Rotating Parts 1 3 101960501 Decal Rotating Parts and Hot Manifold 2 4 101915201 Decal Frame Ground 2 2 doe eoa eget edited 1 5 102345901 Decal Diode Wiring
96. INDEX 20 amp fuse 7 17 7 19 tachometer 13 9 tachometer probe diesel 13 9 tailgate 1 13 1 17 tailgate angle 1 17 tailskirt 1 19 1 21 tape VHB air duct shield 9 15 tape VHB console cover 1 5 terminal block 7 21 terminal hardware starter generator 7 25 tester continuity 13 5 thermal 7 21 thermometer battery 13 3 thrust bearing 6 7 thrust plate 12 5 12 11 tie wire 6 5 7 21 7 23 1 15 tilt bed hinge 1 15 tilt bed manual lift 7 77 tire 2 3 tool accelerator pedal adjustment 13 3 brake adjustment 13 3 brake cable release 13 3 brake pedal adjustment 13 3 brake pedal tension 13 3 cam installation 73 3 carburetor float level 13 7 charger bezel 13 3 clutch alignment 13 5 connecting rod alignment 13 5 crank sleeve 13 5 crankshaft bearing replacement 13 5 crankshaft main bearing driver 13 5 crankshaft main bearing driver attachment 13 5 crankshaft main bearing pilot attachment 13 5 drive clutch fixed sheave 13 5 drive clutch holder 13 5 drive clutch spider removal 13 5 driven clutch spring compression base 13 5 driven clutch spring compression collar 13 5 driven clutch spring compression nut 13 5 fuel injection pump pressure tester 13 7 governor shaft installation 13 7 idle gear replacement 13 7 oil pressure gauge 13 7 oil pressure tester 13 9 Plastigauge 13 9 puller special use 13 9 steering column bearing press 13 9 steering column retaining ri
97. Lock 1 4 20 nennen 4 32 101963401 Nut Flange Lock 5 16 18 4 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 17 Page 1 18 TYPICAL 2 PLACES TYPICAL 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List REAR BODY TRIM CARRYALL 272 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102251701 Fender Rear Driver Side 1 2 102251601 Fender Rear Passenger Side pp 1 3 304 Screw Hex Head Cap 1 4 20 1 10 4 1014306 Washer Flat 1 4 eel oe tee he e epe att one vet aoo 20 5 8233 Nut Nylon Lock 1 4 20 2 10 6 1015530 TailSkitt eee enn 1 7 1012285 Screw Thread Rolling 14 20 8 2 8 1015445 Hitch Trailer 1 9 1011553 Decal Trailer Flitcli eee 1 10 1013483 Brace Trailer Hitch ec ceci teres Seded aa 2 11 1241 Washer El at 5 16 ete c tec E eve nee 4 12 7174 Washer Lock 5 16 4 13 1242 Nut Hex 5 16 218 tom ueteres ud eee 4 14 705 Screw Hex Head Cap 3 8 16 x 1 1 4 2 15 706 N t FH
98. NITIZED TRANSAXLE 2 5 TYPICAL en PLACES T REFERENCE E AXLE TUBES TYPICAL 8 PLACES o 92 i 3 5 recu 3 d LIN PLACES e 5 1 227 TYPICAL 5 T EU TYPICAL 2 PLACES A 5 SS 2 PLACES V gt TYPICAL 4 PLACES REFERENCE AY S 22 12 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List 012 500 PRIOR TO SERIAL NUMBER MC012C3J0001 GEAR CASES BRACKETS AND GUARD ITEM PART NO DESCRIPTION QTY 1234 1 102045901 Bracket Transmission Cable Support 1 2 1012285 Screw Thread Rolling 1 4 20 5 8 5 3 1013061 Nut Nylon EocK 3E102932 en 1 4 183 Washer Flat Type 10 nnne ennt nnne nnns 1 5 1010954 Stud Ball 1 4 28 x 9 16 ssssssssssssssseeeeeeeneeeenenne nnne enne nnn nnne 1 6 1016341 Lever Transmission Shifter pp 1 7 1017082 Screw Hex Washer Head 10 32 x 3 4 1 8 8717 Nut Nylon Lock 174 28 1 9 1017231 Key Woodruff T 1 10 101834801 Arm Governor Lever 4 1 11 101886101 Screw Square Head 1 4 20 x 1 0 04 4 0 1 00000 0000 0 0 1 0 1 12 1014007 Washer 14 7 1 13 8233 Nut Nylon Lock 1 4 20 40 44 44 00 12 0
99. RD 3 8 1017500 Spacer case ede e tu 2 9 1017475 Shroud Upper Cylinder sssssessessseeeeeeeeeneenneeen nennen nennen 1 10 1016539 rcl C 1 11 1017486 Oil EHE 1 12 1016531 DIPSUCR n E E E 1 13 101887601 Nut Nylon LOCK MORT incor eet eie eget oed he eu ee nete eed 1 14 1015332 Wire Assembly 10 Braided Ground ppp 1 15 1015649 T 1 16 1015969 Screw Pan Head M6 x 1 x 14 sss tenente ttn nnne nnns 4 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 3 EN FE350 ENGINE st yp TYPICAL 2 Page 8 4 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FE350 ENGINE PEDAL START IGNITION COMPONENTS AND FLYWHEEL ITEM PART NO DESCRIPTION QTY 1234 1 101916201 1 2 101916301 Fan Flywheel Gray etit ie te ett estet d e tr ert e ien 1 3 1017448 Screw Flanged Hex Head M6 x 1 x 10 mm pp 3 4 N A Nut Lex Fine 18 mm i ee vaL xe e ERR e End enn 1 5 1017490 Washer Flat 18 mm 44 0 1 0 0000 1 6 1017455 Plate Flywheel Fan 2 1 7 1016562 1 8 1016455 Screw Hex Head Flanged M5 x 0 8 x 25 mm seen 2 9 101909201 Coil Ignition with internal igniter 044 1 10 1016578 ee
100. RYALL 272 VEHICLES ITEM PART NO DESCRIPTION QTY EB 1234 G 1 102032801 Hose Brake Front ie o oe pie Diete aa ada aidia i 1 2 7479 Screw Hex Head Cap 1 4 20 X 1 1 4 1 3 8233 Nut Nylon Lock 1 4 20 esien a nennen nennen nnne nnne 1 4 102032901 Line Brake Front jene t cul aede 1 5 102044401 2 6 102045501 Washer Copper 4 7 102045801 1 8 1014136 Rivet Pop Stainless Steel 3 16 x 1 2 1 9 102033101 Hose Brake Hear ede eee tee qose geo 2 10 102033001 Line Brake Rear passenger 1 11 102044001 Line Brake Rear driver side 000000000 1 12 102045701 Clip Horseshoe Lm 2 13 1014007 Washer Flat 1 4 1 14 183 Washer Flat Type A H0 erit eret e e e eet ie edet 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 4 9 4 10 gt lt lt 2 C DM C jS REFERENCE FRONT BRAKE MN ASSEMBLY lt gt REFERENCE FRONT SUSPENSION 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List HYDRAULIC BRAKE SYSTEM CARRYALL 472 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102032801 Hose Brake Front ie e eee pre iie 1 2 7479 Screw Hex Head Cap
101. T SUSPENSION ITEM PART NO DESCRIPTION QTY 1234 1 102012301 TOWER SNOCK ut ne e D D rete ee tastes 1 2 102023101 Screw Hex Head 7 16 14 x 2 1 4 4 3 1014555 Nut Nylon Lock 7 16 14 eiaa iiine aa a E aE aE nennen aE 4 4 7270 Screw Hex Head Cap 3 8 16 4 1 2 4 5 102016801 Plate Suspension Mounting ssssssseeeeeeeeeenneeeneen nennen 1 6 1010934 Screw 5 16 18 x 2 7 7473 Nut Nylon Lock 5 16 18 2 8 8754 Nut Nylon Lock 3 8 16 4 9 102017601 Shock Coil QVGr teen na ted lea ten 2 10 1016387 Screw Hex Head Cap 3 8 16 2 3 4 4 11 8754 Nut Nylon Lock 3 8 16 4 12 102052401 Assembly A Arm Driver Side includes items 14 18 1 13 102052301 Assembly A Arm Passenger Side includes items 14 18 1 14 1016346 Bushing Urethane 4 15 102066701 Sleeve Steel 5 oe dea te b e E C qe 2 16 8067 Bushing Bronze Spindle sess enne 1 17 1015597 Fitting Grease Thread Forming 1 4 28 1 18 7048 Bushing 1 19 102016701 Spindle Driver Side 2 2 4 222 0 000 0 eene ennemis 1 20
102. age 4 4 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List REAR BRAKE ASSEMBLY ITEM PART NO DESCRIPTION QTY EB 1234 102033401 Assembly Brake Driver Side includes items 1 15 1 102033501 Assembly Brake Passenger Side includes items 1 15 1 1 102049401 Plate Backing onini RUE ER Rete 1 2 102049601 Kit Adjuster Axle one kit will service both rear brakes incl des items 3 7 2 nie ee ee Re goes 1 3 102049501 Lever Adj ster i tree t Pi ee i ee ean Bean 4 4 102049901 Bolt 1 4 28 31 1110000 01000 nter a nennen nnns nennen 4 5 102050001 Washer Bellville nnne 4 6 Washer tek 4 7 102050101 Cover DUS Sr Feb ec Re eR tenants 4 8 102050801 Cylinder Wheel 7 8 ai e e Ee rts 1 9 102049701 Kit Axle Hardware not shown includes items 10 13 1 10 102050401 Bolt Wheel Cylinder Self Locking M6 x 1 2 2 11 102050601 Spring Shoe to Shoe 1 12 102050501 Spring Shoe to Shoe lower 244 1 13 102050701 Hold Down Sho6 ie dba ee Aetna 2 14 102050201 Kit Hy
103. anged Hex M8 x 1 25 tiit te te ted eter e e nee DE dene 2 3 1012285 Screw Thread Rolling 1 4 20 x 5 8 4 4 101903501 Screw Hex Head 8 x 1 25 x 24 mm sss 1 5 7174 Masher LEoclke 1 6 1011697 Washer Flat 5 16 4 1 1000 000 netten entrent nennt 1 7 102336101 Cable Accelerator 1 8 102336001 Cable Governor Nt 1 9 101832302 Bracket Accelerator Support pp 1 10 101832202 Bracket SUppott ette ire RERO e Ee 1 11 101584502 Bracket Governor Cable Engine Nt 1 Brackets and cables must be of the same style 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 9 13 TYPICAL 2 PLACES TYPICAL 3 PLACES 19 A TYPICAL 3 PLACES TYPICAL 2 PLACES Page 9 14 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY TURF 272 AND CARRYALL 272 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 101821501 Assembly Air Box includes items 1 13 1 1 101804301 Screw Hi Lo 8 x 1 2 eene 2 2 101881701 Washer Stainless Steel 8 nnns 2 3 101925701 Eie mem 2 4 101972801 Assembly Air Box Top includes items 5 10
104. arts List Page 8 9 EN FE350 ENGINE 8 10 2004 2005 Turf Carryall 272 Carryall 472 Gasoline Vehicles Illustrated Parts List FE350 ENGINE PEDAL START CRANKCASE CAMSHAFT AND OIL SENSOR ITEM PART NO DESCRIPTION QTY 1234 1 1016538 Eva 1 2 1017508 PIU GQ 1 3 1016535 Connector Oil Sending nennen 1 4 1016538 O RING iet ete eie ode a 1 5 1016506 GRID 1 6 1016544 Screw Cross Pan Head Self Tapping M5 x 0 8 x 12 mm 1 7 1016564 EolloW reseau 2 8 1017487 Bearing Crankshaft 1 9 1017504 Seal GranksEafU eae Pars 1 10 1016584 Bolt 2 Ended Flanged M8 x 1 25 x 69 2 11 1017514 Bolt Flanged M8 x 1 25 x 45 mm sse 6 12 1017472 Cover 1 13 1017443 Gasket Crankcase COVeT cec ee ite neds EHE eve 1 14 1017513 Bolt Flanged 6 1 12 nnn 2 15 1016510 Bracket Oil Level Switch 1 16 1016494 T AISIROUNET 1 17 1016496 Screw Cross Pan Head 4 07 8 3 18 1016454 Bolt Flanged M5 x 0 8 x 8 mm 2 2 19 101647
105. ch tagged with an item number in a balloon The right hand page is the parts list page and gives the page title at the top then the item numbers corresponding to the numbers on the illustration part descriptions and quantity of parts used Some item numbers have more than one part number because several configurations of a component are represented together on one spread There are some wiring diagrams in this manual that cover two pages For these diagrams the parts list page will be on the next two page spread Note that a part description may be indented This indention corresponds to a parts assembly level indicated by the numbers 1 2 3 and 4 at the top left corner of the parts description area of the parts list page A part that is indented to 2 is a component of the level 1 part assembly that it is listed under level 3 part is a component of the evel 2 part that it is listed under and a evel 4 part is a component of the evel 3 part preceding it In each case the part quantity given for a level 2 3 or 4 part is the quantity used per next higher level assembly of which it is a component A part that is not indented is a 1 part This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread HOW TO ORDER PARTS Replacement parts and accessories can be obtained from our network of authorized dealers and distributors You can obtain the name and phone
106. cks 5 106 ecrit ed 3 4 102013101 Assembly Steering Column includes items 5 13 1 5 1012605 Ring Retaining esee Eu ade E LE Gee AR 1 6 1012604 Washer Steel 5 8 1 7 1014217 Spring nnne nennen nennen 1 8 1014125 Wedge nei em queda in de ete 2 9 1014213 Assembly Bearing eee tet eere gen be Tete e Eu EP Eds 2 10 1014126 Seat Bearing itte e Ma did d eiae temen fenes 2 11 1017315 Shaft Steering 1 12 1014214 Ring Retaining 2 5 t te 1 13 102013001 Weldment Steering Column essen 1 14 102278001 Boot Steering Colunn eR ren eL een Dee EAS 1 15 320 Screw Hex Head Cap 3 8 16 1 0 4 16 334 Washer Flat TVpe A 3 8 ae ene es teta Pate doge Pe a weet odd 4 17 8754 Nut Nylon Lock 3 8 16 4 18 1017273 Nut Nylon Lock 5 8 18 1 19 1016219 Assembly Scorecard Plate includes items 20 23 1 20 1012565 Screw Round Head 12 14 x 1 0000000 2 21 1012566 Spring Tapered Compression 2 22 1016214 Grip Pencil eer HER EN TRAE OE HERREN TUER ARRAS 1 23 1016154 Cl
107. cle and hold on to seat handle or handrail at all times No more than two persons per seat Do not leave children unattended on vehicle at anytime Never stand in front of or behind vehicle A WARNING Crush area Can cause severe injury Stay clear when closing bed 1017057 01 Cargo should be evenly spread over the floor of the cargo bed as far forward as possible and secured For vehicle stability when fully loaded drive slowly and avoid stopping on or backing down steep hills Avoid heavy loads See owner s manual When driving on uneven terrain or down steep hills reduce speed and load 102274301 Vehicle rated capacity 1300 Ibs on level surface only Weight to include passengers cargo bed load and gross trailer weight See owner s manual Maximum cargo load 500 Ibs Weight to include cargo bed load and gross trailer weight Maximum trailer hitch tongue weight 150 Ibs 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List DECALS CONTINUED CARRYALL 472 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102044601 Decal Under Age Warning sissie iirde trinan 1 2 102029101 Decal Driver Passenger Warning Nt 1 3 101825102 Decal 2 2 duet ubi d ied ee er daa 1 4 102224301 Decal Operating Instructions 11111 nennen 1 5 102046601 Decal D
108. crankshaft main bearing driver attachment tool 13 5 crankshaft main bearing driver tool 13 5 crankshaft main bearing pilot attachment tool 13 5 cup accelerator pedal return spring 5 5 bearing 6 7 seatholder 1 5 cushion shock absorber 6 9 cutter valve 13 5 13 11 cylinder head 8 9 8 21 cylinder master 4 7 cylinder wheel 4 3 4 5 D damper 8 5 8 17 dash hardware 1 3 dash panel 1 3 dashboard 1 3 decal bed latch warning 3 3 3 5 3 9 bedload 1 13 1 17 bed load warning 3 3 3 5 3 9 Carryall 272 3 5 Carryall 472 3 9 Club 3 7 3 11 Club Car tailgate 1 13 1 17 3 3 3 5 3 9 crush area warning 3 3 3 5 3 9 differential lock control warning 3 3 3 5 3 9 12 15 diode wiring 3 7 8 11 driver passenger warning 3 3 3 5 3 9 frame ground 3 7 3 11 gasoline warning 3 7 3 11 Ingersoll Rand gold 3 3 3 5 3 9 key switch 3 3 3 5 3 9 operating instructions 3 3 3 5 3 9 passenger warning 3 9 rotating parts 3 7 3 11 rotating parts and hot manifold 3 7 3 11 trailer hitch 1 19 1 21 3 7 3 11 Turf 272 3 3 under age warning 3 3 3 5 3 9 vehicle loading 3 3 3 5 3 9 winch cable warning 3 7 3 11 decal Club 1 3 decal 1 3 decal Key Switch 3 3 decal Operating Instructions 3 3 diesel tachometer probe 13 9 differential gear 12 5 12 11 differential lock 12 7 12 13 12 15 differential pin 12 5 12 11 diode 7 21 diode 7 19 diode headlight 7 21 dipstick
109. de in cargo bed 1015539 01 A WARNING REDUCED STEERING CONTROL MAY CAUSE SERIOUS INJURY OR DEATH Disengage differential lock on paved surfaces H CCI 102046601 UNDER SEAT SUPPORT A WARNING CRUSH AREA N WARNING Crush area Can cause severe injury Stay clear when closing bed 11015437 01 STAY CLEAR Ingersoll Rand 1016094 01 Vehicle rated capacity 1200 Ibs on level surface only Cargo should be evenly spread over the floor of the VEHICLE Weight to include passengers cargo bed load and sarge asfar forward a possible and secured il i 1 or vehicle stability when fully loaded drive slowly LOADING GES URINE SIS and avoid stopping on or backing down steep hills Avoid top heavy loads See Owner s Manual When driving on uneven terrain or down steep hills Maximum cargo load 800 Ibs Weight to include cargo bed load and gross trailer weight Maximum trailer hitch tongue weight 150 Ibs reduce speed and load 1019602 01 Read Owner s Manual and warnings on dash Page 3 4 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List DECALS CARRYALL 272 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102029101 Decal Driver Passenger Warning sse 1 2 102224301 Decal Operating Instructions key start vehicles 1 3 101825102
110. draulic Shoe 4070 four shoes per kit 1 15 102050901 Lever Park Brake Passenger Side pp 1 15 102050902 Lever Park Brake Driver Side sse 1 16 102264701 Drum Brake DEI 1 17 102051001 Screw Torx Pan Head 5 16 24 x 8 18 1017233 Washer Flat 5 16 eiie p Re o e ERE 8 19 1013924 Nut Hex Head Lock Grade 8 5 16 24 sss 8 20 1010829 Pin Clevis 5 16 2 21 1013366 Pin Hair Spring Cotter 2 24244 0 0 0 000 2 22 1010984 N t Eg iiie 8 23 102269101 Flange Wheel Bolt ci teh Ene Se PE Fee 2 24 102269301 2 25 102269201 WASHER 2 26 101838801 Pini Cotter teu ed Herat tu e eed vi ap ai ean ieee 2 27 102274101 Cap Rubber 2 28 102276001 Cap LOCKING e Ee 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 4 5 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 4 6 MASTER CYLINDER ITEM PART NO DESCRIPTION QTY 1234 1 102033201 Assembly Master Cylinder includes items 2 5
111. e det 1 24 357 Washer Lock 3 8 iae ctae oca rh ori E Ria sa PO Re 1 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 11 3 ed Parts 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrat Page 11 4 DRIVEN CLUTCH ITEM PART NO DESCRIPTION QTY 1234 1 101834001 Assembly Driven Clutch includes items 2 8 1 2 1014080 Ring Retaining 1 3 1014078 Key unis id um Leap pter dece vd e 1 4 1017686 fern 1 5 101836201 Spritig Greer eiit Pc 1 6 1014454 Kit Driven Clutch Button includes screws and buttons 1 7 1014072 Assembly Moveable Face with Bushing 1 8 1014070 Face Fixed 3 nun dated pare eel e d RR ME 1 9 102267101 Belt Drive FE350 and FE400 nennen nnne 1 AM10419 Kit Driven Clutch Hardware Repair includes items 10 12 1 10 101833401 Key Square Transmission 1 11 102242101 Screw Cap Thread Locking 5 16 18 3 4 1 12 1017327 Washer Driven Clutch eit e eda ni a a 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 11 5 U
112. e DF 1 21 101301102 Holder Brush includes item 22 1 22 101878101 Misi ss eevee sees deve 4 23 101876001 Package Terminal Hardware A1 and A2 2 24 101876301 Cover Brush Inspection Port set of 4 includes item 25 1 25 1017653 Cover Brush Inspection Port with Drain 1 26 101876402 End Bell CommMutatol ER ea TEE cO 1 27 101879001 Bolt Clamp M6 x 1 x 180 mm 2 28 101869302 Package Brush includes 4 brushes 4 screws 4 washers 1 29 101876202 icc ciere ati trece bea ve ra e du 2 30 101875802 A Connector set Of 2 1 nennen enne nennen nnne 1 31 1014299 Bullgy iim ie E to er RUD FREE ERE D RE re Eo Esa RE rU C Ee ets 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 25 AS VIEWED FROM DRIVER SIDE OF VEHICLE REFERENCE Ne STARTER GENERATOR LO ASSEMBLY lt REFERENCE STARTER GENERATOR ASSEMBLY Mi e A 2 E AS VIEWED FROM ee amp PASSENGER SIDE OF VEHICLE 10 Page 7 26 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List STARTER GENERATOR MOUNTING ITEM PART NO DESCRIPTION
113. e 9 3 9 5 pump oil and rotor 8 7 8 19 push rod 4 7 8 9 8 21 R rack and pinion drag link 6 5 rack steering 6 5 radio beverage holder 1 5 reamer valve guide 13 9 regulator voltage 7 17 7 19 remover bearing and oil seal 13 3 retainer bearing starter generator 7 25 headlight 7 21 shock absorber cushion 6 9 spiral ring 11 3 spring 5 5 spring drive clutch 77 3 valve spring 8 9 8 21 retaining ring drive clutch 11 3 retaining ring driven clutch 11 5 retaining ring pliers 73 9 return spring bumper 5 5 reverse buzzer 7 21 ring piston set 8 13 8 25 piston pin retaining 8 13 8 25 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List INDEX retaining drive clutch 11 3 retaining driven clutch 11 5 snap steering 6 5 spiral back up 11 3 synchronizer 12 5 12 11 rivet blind 1 3 rivet pop 1 5 4 9 4 11 4 13 9 15 12 15 rocker arm 8 9 8 21 rocker case 8 9 8 21 rocker shaft 8 9 8 21 rod accelerator 5 5 accelerator pivot 5 5 connecting 8 13 8 25 connecting crankshaft 8 13 8 25 equalizer 4 7 5 3 prop 1 9 push 4 7 8 9 8 21 shift 12 5 12 11 rod clevis 4 7 rpm limiter 8 5 8 17 rubber boot 9 3 9 5 rubber bumper 1 9 5 3 safety first card 13 9 Scorecard clip 6 3 Scorecard plate 6 3 screen oil filter 8 11 8 23 Screw idle 9 7 9 9 pilot air 9 7 9 9 pole piece starter generator 7 25 rack guide 6 5 tuflok 1 3 scre
114. e b reatu de 4 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 12 3 6 4 On Y Y gt 949 lt 90 oe E veQ A C e 9 0 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 12 4 012 500 PRIOR TO SERIAL NUMBER MC012C3 J0001 F amp R TRANSMISSION AND GEAR REDUCTION ITEM PART NO DESCRIPTION QTY 1234 36 101892001 Rod GMN de 1 37 101890001 Fork SFR eorne 1 38 1012748 Sprillg dut im ros s 1 39 1012747 Ball M 1 40 101889401 1 41 AM10080 Bearing Ball Sealed 2 42 1016338 Washer Spring 44 11 2 43 101892401 Gear Spur e eeu dig epar ure reo pers 1 44 101892201 Plate hr st iso irt ee he deett taeda edente etn 3 45 102018801 Gear Input 25 Tooth 169 0 202 0 0 0 000 nennen nennen 1 46 101927601 Bearing Needle eiie ierit neck tee bt 3 47 101927501 Bearing Needle 1 48 101981001 Ring Synchronizer 169 eei edens 2 49 1012741 Spring Syn chronizer a t tod i ie ER teens 2 50 101928001 Hub Synchronizer Clutch enne nnns 1 51 1012740 Insert Synchronizet qe Loue x rg e ORT eae 3 52 101
115. ectrical BOX Lo etel e GE RE ed 1 5 1014145 Bushing Brofize due ue hn eee E ated 2 6 1014065 Washer Flat Delin 1 7 1010954 Stud Ball 1 4 28 2 4022 144 0000 000000101000 nennen entere nnne enne 1 8 1015345 Assembly Bell Crank and Shaft pp 1 9 8717 Nut Nylon LOCK 1 4528 the tena i eL e ee 1 10 101856102 Screw Hex Washer Head Hi Lo 1 4 15 1 1 2 1 11 1015777 Regulator Voltage noe trc ee Duc evident 1 12 7893 Nut Hex 10 32 4 24444 0 0 0 00 00000 01018 2 13 1242 Nut 5 16 18 cect eee cece ite eens cee rer ere ice dace dees Yn tee dre ene 2 14 1013609 Solenoid TAVO nae er eed aod e boc rune Pe goa ian 1 15 1012295 Fuse 10 AmbDp ui ei eb ta to E tus 1 16 1015737 Wire Assembly 10 1 17 1015741 Blocle FUSE estt rir 1 18 1015371 Box Electrical Component 1 nennen nnne 1 19 1015405 Bolt Carriage 5 16 18 2 nennen nnne rennen 1 20 1241 Washer Flats 5 106 rette 2 21 7473 Nut Nylon Lock 5 16 18 2 22 7818 Bolt Carriage 5 16 18 x 1 1 2
116. en nnne 1 2 101825102 Decal Key Switch off on start nene 1 3 102029301 Decal Operating Instructions pedal start vehicles 1 3 102224301 Decal Operating Instructions key start vehicles 1 4 101553901 Decal Bed Load Warning 2 1 5 102046601 Decal Differential Lock Control Warning seen 1 6 1013317 Decal Club Car Tailgate nennen nennen ens 1 7 101609401 Decal Crush Area Warning enne nnne 2 8 102158301 Decal Turf 272 driver side includes items 10 and 11 1 9 102157001 Decal Turf 272 passenger side includes item 10 1 10 N A Decal Ingersoll Rand 1 11 101543701 Decal Bed Latch Warning 1 12 101960201 Decal Vehicle Eoading etn ei eH ee Ea EET Ced gk enn 1 13 102044601 Decal Under Age Warning pp 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 3 3 OPERATING INSTRUCTIONS WARNING Read owner s manual and safety warnings located on dash panel prior to driving Study and understand controls ROLLOVER OR FALLING OFF MAY CAUSE DEATH Place shift lever Neutral position Read opera
117. er s Manual and safety warnings located on dash panel prior to driving Study and understand controls Make sure wheels are turned in desired direction e Turn key to ON position and be sure nothing is in your path While vehicle is stopped select direction by placing A WARNING shift lever or switch in desired position F Forward N Neutral R Reverse Buzzer will sound ROLLOVER OR FALLING OFF MAY Release hand brake CAUSE DEATH n n Vehicle will start moving when accelerator pedal is depressed Read operators manual and operating instructions R E eene SIE HERE Slowly depress accelerator pedal to increase speed p pas pb To stop release accelerator pedal and depress brake pedal Drive slowly in turns and straight up and down slopes Do not start vehicle until all occupants are seated e Place f 5 iy Vit ciae ia TT oigo forward and reverse switch in neutral position OFF i Operate from driver side only and not on public roads Turn key OFF and remove key when not in use Keep entire body inside vehicle while moving 102029301 WARNING Do not operate while under the influence of alcohol or drugs REDUCED STEERING Never attempt jumps GITE CONTROL MAY CAUSE SERIOUS INJURY OR DEATH Disengage differential lock on paved surfaces H m YOUNG DRIVERS INCREASE CHANCE OF DEATH Young drivers
118. erator Mounting sssini nennen nennen trenes nns nennen 8 Batley ies dote sitet naui tan eM SECTION 8 ENGINE FE350 Engine Pedal Start Shrouds and Brackets FE350 Engine Pedal Start Ignition Components and Flywheel FE350 Engine Pedal Start Oil Circulation 4 adde e FE350 Engine Pedal Start Cylinder Head sssssssssseeeeeeene eene FE350 Engine Pedal Start Crankcase Camshaft and Oil Sensor FE350 Engine Pedal Start Crankcase and Crankshaft 2 FE400 Engine Key Start Shrouds and FE400 Engine Key Start FE400 Engine Key Start Oil Circulation sesessesseseeseeseeeeeeeneneenee enne nnns FE400 Engine Key Start Cylinder Head sssssssssssseseseeeeeeenneneennee enne nnns ana a Ignition Components and Flywheel FE400 Engine Key Start FE400 Engine Key Start Engine Mounting E Crankcase Camshaft and Oil Sensor Crankcase and Crankshaft 440 SECTION 9 FUEL INTAKE AND GOVERNOR SYSTEMS Fuel System Turf 272 and Carryall 272 Vehicles 1 eee Fuel System Car
119. ex 3 8B 106 noa ee it ned ee dens 2 16 357 Washer LOCK 9 8 etit thief ttis ate ett te 2 17 1011990 WasherElat 9 8 ao eee tb 2 18 1010934 Screw 5 16 18 x 4 19 332 Washer Flat Type A 1 4 2 222 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 19 Page 1 20 TYPICAL 2 PLACES gt 2 Lee EE Oo 26 23 _ Se ERE e sic NO TYPICAL 2 5 PLACES 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List REAR BODY TRIM CARRYALL 472 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102251701 Fender Rear Driver Side 1 2 102251601 Fender Rear Passenger Side pp 1 3 304 Screw Hex Head Cap 1 4 20 10 4 1014306 Washer Flat 1 4 eel o tee he e en pee t one vet ate 20 5 8233 Nut Nylon Lock 1 4 20 10 6 1015530 1 7 1012285 Screw Thread Rolling 14 20 8 2 8 332 Washer Flat Type 1 4 00 00 0000 nennen nennen nnne 2 9 102065103 Kit Rear Receiver includes items 10 15 1 10 102056001 Hitch Receiver 2 Inch 1 11 1011553 Decal Trailer Hit6li i eter 1 12 717
120. fuel 9 3 9 5 oil 8 7 8 19 fitting grease 6 7 fixed face drive clutch 11 3 fixed face driven clutch 11 5 flange wheel bolt 4 5 float carburetor 9 7 9 9 float chamber 9 7 9 9 floor mat 1 3 flywheel 8 5 8 17 flywheel puller 13 7 fork shift 12 5 12 11 forward reverse shifter 7 15 frame tiltbed 7 75 f terminal insulator 7 25 fuel gauge 7 23 fuel impulse pump 9 3 9 5 fuel injection pump pressure testertool 13 7 fuelline 9 3 9 5 fuel strap 9 3 9 5 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List INDEX fueltank 9 3 9 5 fuse block 7 17 7 19 fuse 10 amp 7 17 7 19 fuse 20 amp 7 17 7 19 G gasket carburetor insulator 9 11 crankcase cover 8 11 8 23 drain plug 8 7 8 19 exhaust 10 3 10 5 floatchamber 9 7 9 9 head 8 9 8 21 insulator 9 11 liquid 12 3 12 9 13 7 oilpump 8 7 8 19 rocker arm 8 9 rocker case 8 21 throttle bracket 9 11 gasket kit 8 9 8 11 8 21 8 23 gauge compression 13 5 gauge fuel 7 23 gear 12tooth 12 5 13tooth 12 11 70 tooth 12 5 12 11 cluster idler 12 5 12 11 differential 12 5 12 11 differential idler 12 5 12 11 helical crankshaft 8 13 8 25 input 12 5 12 11 output 12 5 12 11 spur crankshaft 8 13 8 25 spur transaxle 12 5 12 11 gearcase 12 3 12 9 gear case cover 12 5 12 11 gearyoke 13 7 governor 12 5 12 11 governor lever arm 12 3 12 9 governor shaft installation tool 13 7 grease fitting 6 7 grill fron
121. icere etin ren dna eo Eo da dep CE nate 8 8 1241 Washer m E aTa E o E E AAE 4 9 7174 Washer LOCK 5 16 a a AA 4 10 1242 Nut Hex 5 1618 oa e eene pe Pr eee eer rt dt a 4 11 1015400 Grips Hand zie rete dpt um ate s 2 12 1015390 Spring Compression 2 13 1032 Bushing Nylon rote atn tte et tes od dr er 2 14 1231 Holl Piriz 1 8 3 1 t Ee Rd ite b tatit HER cats 2 15 1010434 Barrel Plastic rhet LC e eerte e i dee 2 16 1015363 Bushing ER 2 17 1011990 Washer Flat 9 8 ree davis hee Ev ap Pe 2 18 1015313 Latch Driver Side eene 1 19 1015245 Latch Passenger Side nnne 1 20 1010934 Screw Hex Head Cap 5 16 18 x 1 2 21 1015414 Tailgate Assembly includes item 22 1 22 1013317 Decal Club Car Tailgate 2 23 7049 Bushing Nylons DD 2 24 101894701 Kit Tailgate Angle lee 1 25 1015399 Screw Torx Truss Head 5 16 18 x 3 4 sss 17 26 101963401 Nut Flanged Lock 5 16 18 19 27 1014387 COMER oe netu t ete s Rees x 2 28 1014321 Screw Torx Truss Head 10 24 x 3 8 4 29 1014415 Screw Torx Truss Head 1 4 20 3 4 4 30 332 4 31 8233 Nut Nylon
122. icles Illustrated Parts List Page 7 13 E TYPICAL 4 PLACES ale ge TYPICAL N NIME 2 TYPICAL 4 PLACES 22 X TYPICAL a 9 2 PLACES TYPICAL A 2 Q 2 PLACES 225 3 8 TYPICAL A 2 PLACES D 9 369 3 AA TYPICAL 3 PLACES REFERENCE UNITIZED TRANSAXLE Page 7 14 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FORWARD REVERSE SHIFTER ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1016947 Assembly Forward Reverse Shifter includes items 1 17 1 1 1012594 Screw Machine 4 40 1 1 2 2 2 2 1016342 Base Forward Reverse Shifter 2 1 3 8057 Nut 44 40 4 4 1012431 Washer Flat 44 3 itecto I 4 5 101979101 Switch 1 6 1014727 Washer Nylon Flat 4 eren 2 7 1014807 Switch 2 it intet der oe PP Ren e RE Rec 1 8 8058 Washer 2 e tee edem dia eek veh e ete 2 9 1014145 BUSHING Bronze zit ete onte deb e i aet tte e 2 10 1014089 Kit Neutral Lockout Cam includes item 11 2 1 11 1014065 Washer Flat Delrin 1 12 1013590 Spring Forward Reverse 2 22400 000 1 13 1013589 Ring Hetalning
123. ifferential Lock Control Warning 02 2 4 10000 1 6 101553901 Decal Bed Load 0 1 7 102234901 Decal Club Car Tailgate 2 1 8 101609401 Decal Crush Area Warning Nt 2 9 102334801 Decal Carryall 472 driver side includes items 11 and 12 1 10 102334701 Decal Carryall 472 passenger side includes item 11 1 11 N A Decal Ingersoll Rand lt 1 12 101543701 Decal Bed Latch Warning 1 13 101705701 Decal Passenger Warning 1 14 102274301 Decal Vehicle Loading ee Ea N aa e e cn 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 3 9 A WARNING CAN CAUSE SEVERE INJURY Rotating parts A WARNING GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING TURN FUEL VALVE ON DURING OPERATION gt OFF DURING STORAGE OR TRANSPORT 101547601 a Pon manifold amp muffler KEEP CLEAR 11019605 01 ON STARTER GENERATOR AND ENGINE ON PASSENGER SIDE SEAT SUPPORT ZX WARNING Rotating Parts CCI 102224001 TOP OF PASSENGER SIDE FENDER NOTICE MAXIMUM TONGUE WEIGHT 150 Ibs CCI 1011553 ON
124. ip Scorecard 1 24 1016663 Screw Phillips 912 4 58 2 25 1016156 Wheel Steering ersten ee sce o cn e 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 6 3 TYPICAL 4 PLACES TYPICAL 2 PLACES 2 s TYPICAL REFERENCE FRONT 8PLACES SPINDLE E m c gt z yh EI bu E T gt 0 TYPICAL L USES e 1 _ inan s 2 PLACES RE 10 56 6 4 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List STEERING GEAR ASSEMBLY ITEM PART NO DESCRIPTION QTY EB 1234 G 102010101 Assembly Steering Gear Box includes items 1 16 1 1 N A Ste ring GBS 1 2 N A Rack Steering DAE RA Ee RAE 1 3 N A Piriion Steering d eet 1 4 1013051 RING Snap e DAE ee dI EUN 1 5 101879701 Guide Steering Rack 444002440 nennen entren 1 6 101879801 Spring YOKE tee TRE ee E AT ERES 1 7 N A Screw Rack Guide uei rre i ea rev 1 8 1013044 Nut Hex Jam M30 3 2 1 9 101880201 Assembly Inner Ball 2 10 1013035 E 2 11 8990 Er
125. ka tecto ori et ie tog 1 9 N A Valve Choke ciere Ps ad aee rad Po bebe aa cop e aas 1 10 101812301 Spring Return aee cede 1 11 1015426 1 12 101811901 Bottom AIF BOX 1 13 101921501 Seal IritaKe 1 14 101825701 Bracket Retaining 1 15 101971301 Clamp gt 2 16 101837101 Lose Intake co Ee metet E 1 17 101804301 Screw Hex Head 8 2 1 18 101926802 Cable Choke includes item 19 1 19 101933701 Bezel Ghoke Cable er ommend 1 20 183 Washer 1 e ev 3 21 1012438 Nut Nylon Lock 410 24 nennen nennen iren nnns tens 3 22 1015139 Gromimel xoxo e se ue eds ane dea i E 1 23 8168 Tie WIE 2 24 332 Washer 1724 oerte sacs ter comete A 3 25 1015752 Screw HiLo 312 16 x 5 8 einer ite ene td nene rero dg e 3 26 101811301 DUCE 1 27 7973 Rivet Fop x hes 2 28 183 Washer Flat 10 4 29 1631 Screw Pan Head 10 24 3 4 8 3 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 9 17
126. l 472 Gasoline Vehicles Illustrated Parts List Page 7 22 ELECTRICAL COMPONENTS DASH PANEL ITEM PART NO DESCRIPTION QTY 1234 1 101990701 Fuel Gauge Hour Meter includes item 2 1 2 N A 1 3 1012986 Washer Lock 4 ine edu eer nne Ee EG UM Rena 2 4 101991101 N t tete met det 2 5 102051901 Switch Eight nt Let Ede 1 6 1013857 Knob Light Switch sa 1 7 1016630 Light Low Oil Warning 2 nnne nnne nnns 1 8 102044701 Switch Key pedal start vehicles only pp 1 8 102044702 Switch Key key start vehicles only ssssssseneenneeen nennen 1 9 102051601 Spacer Key Switch ege lenit oca td ei tend eds 1 10 102051701 Key Switch eec eee 1 11 102044801 Dall ET 1 12 8990 REG vin aU a 3 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 23 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 24 STARTER GENERATOR ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 101833701 Starter Generator clockwise rotation includes items 1 30
127. ll 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List ENGINE MOUNTING ITEM PART NO DESCRIPTION QTY 1234 1 1012164 SMUDDEM RE 1 2 1013924 Nut Lock UNF 5 16 24 na tl tese ade raped 10 3 101834601 Bracket Sn bb6er iiic 1 4 101827101 Plate Mounting eire e peni Pee ere e Ete e es 1 5 101963401 Nut Flanged 5 16 18 6 6 101884801 Screw Hex Washer Head 5 16 24 x 7 8 10 7 101833301 Screw Hex Head Cap M10 x 1 25 x 30 4 8 101833101 Stud M8 x 1 25 x 50 mm 2 9 101832101 Washer 5 16 1 3 edt tl te eodera 2 10 101832901 Nut Flanged M10 x 1 25 nennen nennen nennen 4 11 1012571 Washer Heavy Flat 5 16 nennen enne nennen nnn 4 12 1010577 Screw Hex Head Cap 5 16 18 1 50 4 13 101832701 Stiffener Flywheel Side 22 2 1 110 0 0000100 eene ener enne nnne 1 14 101832601 Stiffener PTOSIde cic n e tt ee tete ee ea t eto de ed eva 1 15 101833001 Nut flange M8 X 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 27 FUEL INTAKE AND GOVERNOR SYSTEMS 9 Page 9 2 TANK CONNECTION SEE ABOVE FUEL TANK FUEL PICKUP TUBE TYPICAL 2004 20
128. ll 472 Gasoline Vehicles Illustrated Parts List HAND PARK BRAKE ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 102170901 Lever Park Brake 1 2 102033701 Boot Park Brake L v eftt vv ree 1 3 101832001 Screw Phillips Head 5 16 18 sssssssssseeeeeeneneenenen nnne 2 4 705 Screw Hex Head Cap 3 8 16 x 4 2 5 1011990 Washer Flat 3 8 nnns en nnns enne 4 6 8754 Nut Nylon Lock 3 8 6 2 7 1013366 Pin Hair Spring Cotter 4242 0 10000 nennen nnne 2 8 102033901 Cable Park Brake Long 1 nennen nnne nnns nennen nnns 2 9 102247201 Cable Park Brake Short Turf 272 and Carryall 272 Vehicles 1 9 102331201 Cable Park Brake Carryall 472 1 10 102052701 Equalizer piper aera ey 1 11 102160501 Nut Hex 5 16 24 00244140 1 0 0 1 12 102028401 Clip Park Brake Cable T eki iaa Pen ue dev eee od v qeu 4 13 102242701 Kit Pulley includes items 14 17 mH 1 14 102028302 Pulley Flat Mount 2 inch 1 15 101260202 Screw Socket Head 10 24 x 75 00 4 16 1012438 Nut Nylon Lock 10 24 4 17 183 Washer Flat Type A 10 4 18 1010829 Pin Clevis 5 16 enne nn
129. ll 472 Vehicles 1 7 Latch Plate and Prop Rod Turf 272 and Carryall 272 Vehicles 1 9 Tilt Bed Hinge and Latch Turf 272 and Carryall 272 Vehicles ssssssseeeeene 1 11 Cargo Box Turf 272 and Carryall 272 Vehicles essem 1 13 Tilt Bed Hinge and Latch Carryall 472 Vehicles 1 15 Cargo Box Carryall 472 Vehicles 1 17 Rear Body Trim Carryall 272 Vehicles Nt 1 19 Rear Body Trim Carryall 472 Vehicles 1 1 00 000 nennen nennen 1 21 SECTION 2 WHEELS AND TIRES Wheelssand TireS gt olet eo oe teret eret 2 3 SECTION DECALS Decals T rf 272 Vehicles ect rn eth dac b aa ro EROR 3 3 D cals Carryall 272 Vehicles i o ct e eo Ue ee et dte et s 3 5 Decals Continued Turf 272 and Carryall 272 Vehicles essen 3 7 Decals Continued Carryall 472 Vehicles 1 nnne nnns 3 9 Decals Continued Carryall 472 Vehicles 1 3 11 SECTION 4 BRAKE SYSTEMS Front Braka SG 4 3 Rear Brake Assembly norris 4 5 Master Cylirider cett et ec e de andere roc be 4 7 Hydraulic Brake System Turf 272 and Carryall 272 Vehicles 4 9 H
130. n flat 7 15 7 17 7 19 kingpin wave 6 7 mounting 11 3 11 5 nylon flat 7 15 spring 12 5 12 11 thrust 12 5 12 11 wave 7 15 wedge steering column 6 3 wedge bearing puller 13 3 weight counterbalance 8 13 8 25 weight drive clutch 11 3 weldment forward reverse bell crank weldment press 13 5 wheel 2 3 wheel bolt flange 4 5 wheel cylinder 4 3 4 5 wheel steering 6 3 wire harness 7 5 7 9 7 13 wire latch 9 15 9 17 wire tie 6 5 7 21 7 23 wire lead 8 5 8 17 woodruff key 7 25 12 3 12 9 wrench spanner 13 9 Y yoke spring steering 6 5 yoke gear 13 7 2004 2005 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List INDEX Page i 13 Your Comments Are Appreciated Please select Distributor Dealer Technician Individual Owner Golf Course Superintendent Club Car Associate Representative Other In order to help us better serve you please rate this publication in the following catgories Poor Fair Average Good Excellent 1 Ease of Understanding 2 Ease of Finding Information 3 Clarity of Illustrations 4 Index Usability LJ LJ LJ LJ LJ Comments Suggestions Please fax a copy of this page to 706 228 2662 Thank You Club Car Technical Publication Department 2004 2005
131. ne nnne entres 2 19 1015507 Shim Tilt Bed Pivot iron ee Ee E E e a ERR ER Co ccg A R 20 1015583 Bushing Urethane Lo et I Re E e ees 4 21 1015356 Assembly Tilt Bed Hinge Weld 2 22 1012303 BUSHING 2 23 101963401 Nut Flanged Lock 5 16 18 4 For latch plate components see page 1 9 ae Special order item available upon request 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 15 TYPICAL 2 PLACES Bg TYPICAL 9 J PLACES 222 TYPICAL 4 PLACES a ep TYPICAL 2 PLACES VEHICLE FLATBED Et TYPICAL 8 PLACES PLACES Page 1 16 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List CARGO BOX CARRYALL 472 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1015606 Kit Cargo Box includes items 1 32 1 1 1015413 Front Panel Assembly includes item 2 pp 1 2 101553901 Decal Bed Eo d iste n bie aer aside ede 1 3 1015367 Side Panel Assembly Driver Side includes items 5 and 7 18 1 4 1015365 Side Panel Assembly Passenger Side includes items 6 17 and 19 1 5 1014513 Bracket Tailgate 5 22 4 601044 1 6 1014514 Bracket Tailgate Passenger Side 2 1 7 1014537 St d Fl sh Flead ici e
132. ng 13 9 steering wheel puller 13 9 transaxle axle seal 13 9 transaxle pinion seal 13 9 transmission 13 9 valve clearance adjustment 13 11 valve guide driver 13 9 valve guide replacement 13 9 tool kit clutch 13 5 top air box 9 15 9 17 touch up paint 13 9 tower shock 6 7 track prop rod 1 9 trailer hitch 1 19 trailer hitch receiver 1 21 transaxle axle seal tool 13 9 transaxle pinion seal tool 13 9 transaxle unitized 12 3 12 9 transmission cable 7 15 transmission shifter lever 12 3 12 9 transmission tool 13 9 trim seat bottom 1 7 tube 7 mm flywheel 8 5 8 17 axle 12 7 12 13 crankcase vent 9 11 oil filler 8 3 8 15 tune up kit 13 9 turn signallens 7 21 U u bolt 6 9 unitized transaxle 12 3 12 9 urethane bushing 1 11 1 15 6 7 6 9 V valve 8 9 8 21 choke 9 15 9 17 exhaust 8 9 8 21 fuel pickup tube 9 3 9 5 intake 8 9 8 21 stem 2 3 valve clearance adjuster screw 13 9 valve clearance adjustment wrench 13 11 valve guide 8 9 8 21 valve guide driver tool 13 9 valve guide reamer 13 9 valve guide replacement tool 13 9 valve seal 8 9 8 21 valve seat cutter 13 5 13 11 valve seat cutter guide 13 11 valve seat t wrench 13 11 valve spring compressor 13 11 ventline 9 11 vent fuel tank 9 3 9 5 volt ohm meter 13 11 voltage regulator 7 17 7 19 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List W warning light oil 7 23 washer copper brake 4 3 4 9 4 11 delri
133. ng ring pliers 13 7 IQ display module IQDM 13 7 J jet main 9 7 9 9 Page i 9 jet pilot 9 7 9 9 joint ball 6 5 7 15 inner ball 6 5 spring loaded ball 5 5 steering 6 3 K key crankshaft 8 13 8 25 key dash panel 7 23 key driven clutch 11 5 key flywheel 8 5 8 17 key transmission 11 5 key switch 7 23 key woodruff 7 25 12 3 12 9 kingpin bolt 6 7 kit accelerator pivot rod 5 5 axle adjuster 4 3 4 5 axle hardware 4 3 4 5 brake pedal adjustment tool 13 3 dash hardware 1 3 diode 7 21 drive clutch weight 11 3 driven clutch button 11 5 fuel tank 9 3 9 5 gasket engine 8 9 8 11 8 21 8 23 hydraulic shoe 4 3 4 5 IQ display module IQDM 13 7 pulley 4 13 pulley nut and screw 7 25 rear receiver 1 21 reverse buzzer 7 21 shock absorber cushion 6 9 tune up 13 9 knob light switch 7 23 L latch tailgate 1 17 weld 1 15 wire air box 9 15 9 17 latch cargo bed 1 13 latch weld cargo bed 1 11 lead wire 8 5 8 17 lens headlight 7 21 lens turn signal 7 21 lever adjuster brake 4 3 4 5 choke 9 15 9 17 differential lock 12 7 12 13 park brake 4 5 4 13 shifter 12 3 12 9 transmission shifter 12 3 12 9 lifter hydraulic 8 11 8 23 Page i 10 INDEX light switch 7 23 light switch knob 7 23 light low oil warning 7 23 limit switch 7 15 7 17 limiter rpm 8 5 8 17 line brake 4 9 4 11 fuel 9 3 9 5 vent 9 3 9 5 9 11 link rack and pinion drag 6 5 liquid gasket 13 7 locking
134. nge 1 8 N A Wire Assembly 18 Blue 18 Yellow and 18 White 1 9 N A Wire Assembly 14 Yellow Ne 1 10 N A Wire Assembly 18 Black 1 11 N A Wire Assembly 16 Blue 16 Brown 1 12 N A Wire Assembly 16 Black 16 Black White 22 2 1 13 N A Wire Assembly 18 Green nnne 1 14 N A Wire Assembly 18 Blue 1 15 Wire Assembly 18 Black 16 4 1 16 Wire Assembly 18 Green White 1 17 N A Wire Assembly 18 White 1 18 Wire Assembly 18 Yellow 1 19 N A Wire Assembly 18 Brown RN 1 20 N A Wire Assembly 18 Orange Ne 1 21 N A Wire Assembly 18 White Black 2 2 1 22 N A Wire Assembly 18 Red 1 23 1014119 Wire Assembly 6 Red 1 24 N A Wire Assembly 18 Black pp 1 25 1012382 Wire Assembly 36 Black eet ted te eds ede t ees 1 26 1015737 Wire Assembly 10 Red part of electrical component box 1 27 1015332 Wire Assembly 10 Braided Ground 1 28 101837301 Wire Assembly 6 Green 1 29 N A Wire Assembly 18 Yellow 1 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Veh
135. nns 1 2 102022201 Handle Differential ri i erre Ft b teda 1 3 1011017 Bolt Hex Washer Head 8 32 x 3 8 1 4 1011571 N t HEX 48 92 2 4 ette e e eate re t oat aus 1 5 101880901 a o HIP 2 6 102046601 Decal Differential Lock Control Warning sese 1 7 102031201 Cable Differential Lock Turf 272 and Carryall 272 1 7 102316701 Cable Differential Lock Carryall 472 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 12 15 MAINTENANCE AND SERVICE TOOLS 3 E Page 13 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS ITEM PARTNO DESCRIPTION 1234 The following tool list includes all tools available from Club Car for maintenance and service procedures for gasoline electric and or diesel vehicles both past and present models Be sure to carefully examine the tool list for applicability to your vehicle before ordering 1 101871001 Accelerator Pedal Adjustment Tool 1 1 2 101813202 Adhesive Guide Ring 3 Gram Tube 1 3 101641202 ATDOT 1 4 101831901 Battery Discharge Machine 36 48 Volt
136. ns entes snnt rennen 2 19 102052801 Nut Hex Cone 5 16 24 e 1 20 1013531 1 21 Shield 1 22 101900802 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 4 13 PEDAL GROUP 5 22 FLOORBOARD REMOVED uet FOR CLARITY m TYPICAL 4 PLACES TYPICAL 2 PLACES TYPICAL 4 PLACES Page 5 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List BRAKE PEDAL ASSEMBLY ITEM PART NO DESCRIPTION QTY EB 1234 1 102028901 Assembly Brake Pedal includes items 2 5 1 2 7716 Screw Slotted Hex Washer Head 10 16 1 2 4 3 102028601 Pad Brake Pedal inn nud uM 1 4 1010878 Bumper Bubber reni edite ue a gene uus 1 5 1028 1 6 1011402 Package Brake Mounting Block contains upper and lower for driver and passenger 1 7 1010921 Screw Hex Head 5 16 18 2 1 2 44200400 00000 1000 4 8 1241 Washer Elat 5 10 t e ere caben elc 4 9 7473 Nut Nylon Lock 5 16 18 e 4 10 101953105 Rod Equalizer ende re eres 1 11 10
137. nsert Threaded 1 4720 10 28 7311 Screw 5 16 18 x 2 Turf 272 Carryall 272 only 4 29 102068501 Holder Radio Beverage 1 30 7847 Screw Hex Head 1 4 20 x 3 4 004000 0 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 5 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 1 6 REAR SEAT AND SUPPORT STRUCTURE CARRYALL 472 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 101564505 Assembly Seat Bottom gray includes items 2 9 1 2 1013309 Strap Seat iicet eerte testen e irte bre dera ex TR ua dodo 1 3 101954301 Screw Hex Head Cap with Adhesive Patch 1 4 20 x 3 4 5 4 332 Washer Flats 5 5 101894303 Stifferiel S68l c DARE dert 1 6 1010543 Insert WOO 5 7 1013311 Bumper Seat Short nnns 4 8 101562710 Cover Vinyl Seat Bottom gray nenne 1 9 1013312 Bumper Seat LONG gri inte ird eit iet e ie AE 1 10 101888501 Assembly Armrest Passenger 1 11 101888502 Assembly Armrest
138. number of your closest Club Car contact by visiting our web site at www clubcar com and clicking on the Distributor Search link or by calling our toll free Service Parts and Technical Assistance hotline at 800 872 2246 or 706 863 3000 extension 3281 or 3854 Club Car ji P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 www clubcar com NOTE This illustrated parts list represents the most current information at the time of publication Club Car Inc is continually working to further improve its vehicles and other products These improvements may affect the parts used to service the vehicle Any modification and or significant change in speci fications will be forwarded to all Club Car and Carryall distributors dealers and will when applicable appear in future editions of this illustrated parts list Club Car Inc reserves the right to change specifications and designs at any time without notice and without incurring the obligation of making changes to units previously sold Copyright O 2003 Club Car Inc Club Car and Carryall are registered trademarks of Club Car Inc This manual effective July 23 2003 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List CONTENTS SECTION 1 BODY AND TRIM Eront Body edi nee eH et anra 1 3 descri 1 5 Rear Seat and Support Structure Carrya
139. ower pinion steering 6 5 needle 12 5 12 11 outer axle tube 12 7 12 13 pivot support 5 5 thrust 6 7 upper pinion steering 6 5 bearing and oil seal remover 13 3 bearing cup 6 7 bearing driver set 13 3 bearing puller 13 3 bearing puller wedge 13 3 bearing retainer starter generator 7 25 bearing seat steering column 6 3 bell crank 4 7 bell crank and shaft 7 17 7 19 bell crank forward reverse 7 15 belt drive 11 3 belt starter generator 7 27 11 3 bezel choke cable 9 15 9 17 bezel headlight 7 21 block fuse 7 17 7 19 block terminal 7 21 body front 1 3 bolt banjo brake 4 3 4 9 4 11 differential lock pinch 12 7 12 13 kingpin 6 7 u 6 9 wheel cylinder 4 3 4 5 boot park brake lever 4 13 rubber 9 3 9 5 steering column 6 3 boot master cylinder 4 7 bootshield 4 13 bottom air box 9 17 brace trailer hitch 1 19 bracket accelerator support 9 13 adjusting starter generator 7 27 differential lock 12 3 12 9 governor cable engine 9 13 10 5 master cylinder mounting 4 7 mounting headlight 7 21 mounting starter 7 27 muffler mounting 10 3 10 5 oil filter 8 7 8 19 oil level switch 8 77 8 23 retaining 9 17 rpm limiter 8 5 8 17 snubber 8 27 support 9 13 tailgate 1 13 1 17 throttle 9 11 transmission cable support 7 15 12 3 12 9 bracket fuel gauge hour meter 7 23 brake 4 5 brake adjustment tool 13 3 brake cable hanger 4 13 6 9 brake cable release tool 13 3 brake cluster 4 3 brake drum 4 3 4 5
140. p 0 1 1 1 71 101997206 Paint Touch Up Royal Blue Pacific Blue 1 1 71 101997202 Paint Touch Up White 2 1 1 1 72 1016414 Piston Ring Compressor Kit FE290 FE350 and FE400 engines 1 738 1016415 Piston Ring Pliers for Kawasaki Engines 1 74 102669301 Plastigage for Kubota D722 Diesel Engines 1 75 102668801 Puller Special Use for Kubota D722 Diesel Engines 1 76 1012549 Retaining Ring Pliers 45 External 1 1 1 77 1012560 Retaining Ring Pliers 90 Internal pp 1 1 1 78 101823101 Safety First Card 50 per pack 1 1 1 79 1012809 Seal Puller t deri eei eee a 1 1 1 80 102330901 Spanner Wrench for coil over shock front suspension vehicles only 1 1 81 1014264 Steering Column Bearing Press Tool 1 1 82 1014259 Steering Column Retaining Ring Tool 1 1 83 102061201 Steering Wheel Puller Tool 0 1 1 1 84 AM10753 Tachometer includes gasoline engine pick up lead only 1 1 85 AM10771 Tachometer Diesel Probe for use with item 84 1 86 1014162 Transaxle Axle Seal 0
141. r Headlight eere nne 1 12 101988201 Lens Headlight 1 13 1017062 Assembly Turn Signal Lens nennen nnne 1 14 7893 Nut Flex 410532 ent deut ar 2 15 1017064 Bracket Mounting i rogo to e a E REM 2 16 1016880 Bezel Headlight 1 17 1016879 Bezel Headlight Passenger Side 1 18 7893 N t Hex 10 32 0 ic tint eee et dette pos ecu de 1 19 1016 Washer Lock 10 irei aea AEN AAN 1 20 183 Washer Flat 10 rm EP ete 1 21 1017721 Diode key start vehicles only Ne 1 22 102272501 Kit Diode includes items 23 25 key start vehicles only 1 23 102264001 Assembly Diode key start vehicles 1 24 102269701 Pad Thermal key start vehicles only 1 25 101963401 Nut Hex Flanged Lock key start vehicles only 1 26 1016356 Block Terminal pedal start vehicles only 1 27 1013357 Rivet Pop Aluminum 5 32 pedal start vehicles only 2 2004 2005 Turt Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 7 21 2004 2005 Turf Carryall 272 and Carryal
142. rd 12 9 012 500 Beginning With Serial Number MC012C3J0001 F amp R Transmission And Gear 12 11 012 500 Beginning With Serial Number MC012C3J0001 Differential Lock And Axles 12 13 Unitized Transaxle Differential Lock Cable Assembly and Shifter 12 15 SECTION 13 MAINTENANCE AND SERVICE TOOLS Maintenance and Service Tools nennen 13 3 Maintenance and Service Tools Continued 13 5 Maintenance and Service Tools 13 7 Maintenance and Service Tools Continued 13 9 Maintenance and Service Tools Continued 13 11 SECTION INDEX 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List BODY AND TRIM TYPICAL 5 PLACES J TYPICAL A 7 PLACES 2 y A D Y i S P 9 TYPICAL PLACES e TYPICAL 4 PLACES TYPICAL 4 PLACES TYPICAL 2 PLACES TYPICAL 2 PLACES TYPICAL 2 PLACES TYPICAL 5 PLACES TYPICAL 2 PLACES TYPICAL 2 PLACES 14 TYPICAL TYPICAL 5 4 PLACES TYPICAL 2 PLACES Page 1 2 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FRONT BODY TRIM ITEM PART NO DESCRIPTION QTY 1234 1 102021710 Body Front with Headlight Opening dark green Turf 272 only
143. rew Cross Pan Head Self Tapping M5 x 0 8 x 12 mm 1 7 1016564 Pin HolloW E EEE EE A 2 8 1017487 Bearing Crankshaft 2 1 9 102272101 la 1 10 1016584 Bolt 2 Ended Flanged 8 x 1 25 x 69 2 11 1017514 Bolt Flanged M8 x 1 25 x 45 MM 6 12 102271401 n ionem gea a M EFE ea ERR RE EAE E na oeil n n a 1 13 1017443 Gasket Crankcase COVer 1 14 102272301 Bolt Flanged Dette REI oie RC ete 2 15 102271201 Bracket Oil Level Switch a a e a a a a nnne 1 16 1016494 Sensor Oil EeV l iori a PUE Hee ER 1 17 1016496 Screw Cross Pan Head M4 x 0 7 x 8 mm 3 18 1016454 Bolt Flanged M5 x 0 8 x 8 mm RN 2 19 1016472 Plate Oil 1 20 1016521 Screen OIl Eilter e atate En V a 1 21 101751801 Shim 0 3 mrmi THICK e etse A R 21 101751802 Shim 0 4 mr irit arde ee dade ei A R 21 101751803 Shim 0 5 Mim Thiek 234 A R 22 1017447 Lifter Hydraulic 2 23 102271601 Camshaft FE350 FE400 with automatic compression release includes item 24 ssssssssssesesssseeseeeeeeenennnnn
144. rnings located on dash panel prior to driving Study and understand controls TO START ENGINE Place shift lever in N Neutral position Depress brake pedal Turn key switch to START position and hold activating the choke as necessary until engine starts TO OPERATE VEHICLE Make sure wheels are turned in desired direction Be sure nothing is in your path While vehicle is stopped and the engine is at idle select vehicle direction by placing shift lever in desired position F Forward N Neutral Reverse Buzzer will sound Release hand brake Slowly push accelerator pedal to increase speed Engine must be at idle before moving shift lever TO STOP VEHICLE Release accelerator pedal and push brake pedal After stopping firmly set hand brake Turn key to OFF position remove key and place shift lever in straight up neutral position when not in use CCI 102224301 Z WARNING REDUCED STEERING CONTROL MAY CAUSE SERIOUS INJURY OR DEATH Disengage differential lock on paved surfaces F 102046601 A WARNING VEHICLE LOADING Read Owner s Manual and warnings on dash Page 3 8 Riding in cargo bed can cause severe injury or death Do not ride in cargo bed 101553901 A WARNING CRUSH AREA STAY CLEAR CCI 101609401 Failure to follow these instructions can cause severe injury or death Remain seated with entire body inside vehi
145. ryall 472 Vehicles 0 222 4 10 000000100 1 nennen nennen nennen nnns Carburetor Assembly FE350 engine Carburetor Assembly 400 engine enne nnne nnne nennen nennen nnne Carburetor Governor and Accelerator Cables nennen Intake Duct Choke and Air Box Assembly Turf 272 and Carryall 272 Vehicles Intake Duct Choke and Air Box Assembly Carryall 472 Vehicles 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List CONTENTS SECTION 10 EXHAUST SYSTEM Exhaust System 50 engine 10 3 Exhaust System 400 10 5 SECTION 11 TORQUE CONVERTER Drive GIutclis eeu dedu ERR 11 3 Driven et eoe pee edes De ee e ice ue os ae dus 11 5 SECTION 12 UNITIZED TRANSAXLE 012 500 Prior To Serial Number MC012C3J0001 Gear Cases Brackets and Guard 12 3 012 500 Prior To Serial Number 012 3 J0001 F amp R Transmission and Gear Reduction 12 5 012 500 Prior To Serial Number MC012C3J0001 Differential Lock and Axles 12 7 012 500 Beginning With Serial Number MC012C3J0001 Gear Cases Brackets and Gua
146. sion eei dre ett ete ea ee Tr tes 2 2 1015252 Assembly Latch Weld nennen nnne 1 3 403 Screw Hex Head 1 4 20 x 5 8 sss 4 4 101835601 Nut Flanged Lock 1 4 20 4 5 1015400 Hand Grip Tilt Latch ee hi eoe cene ee ee 1 6 7473 Nut Nylon Lock 5 16 18 4 7 1010435 Bolt Carriage 5 16 18 1 4 8 1014471 Insulation Bulk 4 inches long A R 9 1014471 Insulation Bulk 8 inches A R 10 1014471 Insulation Bulk 46 inches long He A R 11 1015399 Screw Torx Truss Head 5 16 18 5 8 4 12 102065901 Nut Dimpled Flanged Lock 3 8 16 4 13 705 Screw Hex Head Cap 3 8 16 x 1 1 4 4 14 102066001 Washer Flat Type B 3 8 4 15 8755 Screw Hex Head Cap 3 8 16 X 3 3 8 2 16 8754 Nut Nylon Lock 3 8 16 2 4 42 2 1 000 nennen nennen nnne nennen nnne 2 17 1015507 Shim Tilt Bed Pivot nennen enne nnns A R 18 1015583 Bushing Urethane 4 19 1015356 Hinge Tilt Beds nme tup eie nb ues 2 20 1012303 Bushing Steel c eU eni Fen e Lee edite iet 2 21 101963401 Nut Flanged Lock 5 16 18 4 For latch plate and prop rod components see page 1 9
147. strated Parts List REAR SUSPENSION ITEM PART NO DESCRIPTION QTY 1234 1 102256901 shackle Rear Spring cree ee Re PRAEC diac Dr Rte 4 2 8754 Nut Nylon 0 3 8 16 tite ete oet o ER EUR d c re Eo Ce Rex 6 3 1012303 Bushing Steel etes tl o en eec nee ie eben oe ERO 6 4 1015583 Bushing Urethane i eene eee 12 5 1010145 Nut UNF Hex 3 8 24 4 6 102267301 Shock Absorber Rear 2 7 1011415 Kit Shock Absorber Cushion includes items 8 9 4 8 N A Retainer Shock Absorber Cushion pt 2 9 N A Cushion Shock Absorber 2 10 102258801 tbe ER tenth ess 4 11 102006501 Spring Rear Four leaf 2 12 102066201 Screw Hex Head Cap Grade 8 3 8 16 x 3 1 2 2 13 102266301 Pad Spring x iare eoe ttu puce e erret ueni e cete eden 2 14 7270 Screw Hex Head Cap 3 8 16 4 2 4 15 808 Washer 3 8 ee ee e 8 16 1015453 Mount Compression nedi eraan aeae aeea enne ntes nennt ennt 8 17 102045601 SDACGE oes re tc te 8 18 101900802 Hanger Brake Cable pp 2 19 102065001 Nut Flanged 7 16 14 0 42 4 1 000 600000000 0 nennen nnns nnne 8 20 102188701 SHOP AXIS tiempo epic m dudes
148. t body 1 3 grip hand 1 18 1 17 grip pencil 6 3 grommet 9 17 grommet flywheel 8 5 8 17 grommet insulation 9 3 9 5 guard unitized transaxle 12 3 12 9 guide oil transaxle 12 5 12 11 steering 6 5 valve 8 9 8 21 valve seat cutter 13 11 guide ring adhesive 13 3 H halogen bulb 7 21 hand grip 1 13 hand grip tiltlatch 1 11 1 15 handle differential lock 12 15 handle forward reverse switch 7 15 hanger brake cable 4 13 6 9 hardware terminal starter generator 7 25 harness headlight wire 7 21 harness wire 7 5 7 9 7 13 headlight 7 21 headlight lens 7 21 hinge 1 5 hinge plate body 1 5 hinge tilt bed 7 77 hitch receiver trailer 1 21 hitch trailer 1 19 hold down brake shoe 4 3 4 5 holder radio beverage 1 5 horseshoe clip 4 9 4 11 hose brake 4 9 4 11 hose intake 9 15 9 17 hour meter 7 23 housing differential lock 12 7 12 13 fan 8 3 8 15 field coil starter generator 7 25 hub 12 7 12 13 hub bearing 6 7 hub drive 11 3 hub synchronizer clutch 12 5 12 11 hydraulic brake adjuster 13 7 hydraulic lifter 8 11 8 23 hydraulic shoe 4 3 4 5 hydrometer 13 7 idle gear bushing replacement tool 13 7 idle screw 9 7 9 9 ignition coil 8 5 8 17 insert synchronizer 12 5 12 11 insert threaded 1 5 insert wood 1 7 insulation 1 15 insulation bulk 7 77 insulator carburetor 9 11 insulator f terminal 7 25 intake hose 9 17 intake pipe 9 11 intake valve 8 9 8 21 internal retaini
149. te 1 3 1016457 Bolt Flanged Hex Head M6 x 1 x 40 mm RN 2 4 1017507 PUD o 2 5 1016570 O Ring Oil Filter Mount ssesssssseseeeeeneneeeeennnenenneenn nnne nnn nennen 1 6 1016432 Gasket Drain Plug 1 7 1016576 Plugy 1 8 1017456 Screw Flanged Hex Head M6 x 1 x 12 mm sess 6 9 1017460 Cover PUMP e e et i eite eta 1 10 1017442 Gasket Oil PUulmp zi otra tto ine eec tela pne een ox 1 11 1016473 Plate Qil PUMP cc utin ees ah Ese DeL ead And ee Dee tee 1 12 101648203 Pump Oil and nennen nennen nennen 1 13 1017458 Filter 1 14 1016429 Seat 1 15 1016537 Ball Steel Pressure Relief 1 16 1016581 fo rao ERE 1 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 8 7 EN FE350 ENGINE Page 8 8 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List FE350 ENGINE PEDAL START CYLINDER HEAD ITEM PART NO DESCRIPTION QTY 1234 1 1016442 Case ROCKER iE 1 2 1016436 Gasket Rocker Case n irae citer techn en d ee te Ta ecd 1 3 1016583 Bolt Flanged M6 x 1 x 35 mm 2 4 1016569 i oet eee nett ee punte nie dnce
150. tors manual and operating instructions Depress brake pedal Remain seated and hold on to seat handle while moving Turn key switch the choke Drive slowly in turns and straight up and down slopes j 5 5 TO OPERATE VEHICLE Do not start vehicle until all occupants are seated Make sure wheels are turned in desired direction One 1 person per seat maximum Be sure nothing is in your path Operate from driver side only and not on public roads While vehicle is stopped select vehicle direction by placing 5 B shift lever in desired position Keep entire body inside vehicle while moving Forward N Neutral R Reverse Buzzer will sound Do not operate while under the influence of alcohol or drugs Sisi ded pena press Slowly push accelerator pedal to increase speed Never attempt jumps 102029101 Accelerator pedal must be released to move shift lever TO STOP VEHICLE Release accelerator pedal and push brake pedal After stopping firmly set hand brake Turn key to OFF position remove key and place shift lever in straight up neutral position when not in use WARNING CCI 102224301 YOUNG DRIVERS INCREASE CHANCE OF DEATH A WARN NG Young drivers may not be able to control vehicle Riding in cargo bed No drivers younger than 16 years old can cause severe injury Do not leave childern unattended on vehicle or death CCI 102044601 Do not ri
151. tt dete ett pete de nde toa 4 26 102190702 Kit Air Duct Shield includes item 27 and 28 sssssseeeeee 1 27 N A Tape VHB 4950 4 1 2 inches nennen 1 28 7973 Rivet Pop 3 10 Gul i 1 29 1631 Screw Pan Head 10 24 34 3 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List Page 9 15 REFE B eL E 9 RU 78 S o b ae o9 dee GS e ul LL TYPICAL 3 PLACES Page 9 16 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY CARRYALL 472 VEHICLES ITEM PART NO DESCRIPTION QTY 1234 101821501 Assembly Air Box Includes Items 1 13 1 1 101804301 Screw Hi Lo Hex Head 8 12 2 2 2 101881701 Washer Stainless Steel 88 2 2 3 101925701 Batch Wire had AE E aeons 2 4 101972801 Assembly Air Top Includes Items 5 10 1 5 101813001 zmelcc HM 1 6 101917601 Lever Tree RA teo 1 7 N A O RING 5 16 Red a enit EAR RR AR ARR eR STE 1 8 N A O Ring 3 8 Green iiit eaten
152. urn 4 7 brush 7 25 compression 1 13 1 17 6 3 differential lock 12 7 12 13 drive button 11 3 drive clutch 11 3 engine valve 8 9 8 21 forward reverse cam 7 15 latch extension 1 11 1 15 Page i 11 rear four leaf 6 9 return 5 5 9 17 return air box 9 15 shoe to shoe 4 3 4 5 synchronizer 12 5 12 11 tapered compression 6 3 throttle return 9 17 yoke steering 6 5 spring pad 6 9 spring seat 8 9 8 21 starter generator 7 25 7 27 steel ball transaxle 12 5 12 11 steel bushing 1 11 1 15 6 9 steel sleeve 6 7 steering column 6 3 steering column bearing press tool 13 9 steering column retaining ring tool 13 9 steering gear box 6 5 steering guide 6 5 steering pinion 6 5 steering rack 6 5 steering stop 6 7 steering wheel 6 3 steering wheel puller tool 13 9 stem valve 2 3 stiffener flywheel side 8 27 stiffener pto side 8 27 stiffener seat 1 7 stop axle 6 9 12 7 12 13 stop steering 6 7 strap seat bottom 1 7 stud ball 5 5 7 15 7 17 7 19 12 3 12 9 flush head 1 13 1 17 lug 4 3 6 7 12 7 12 13 support accelerator pivot rod 5 5 latch plate 1 9 lower fender 1 3 seat 1 5 upper front body 1 3 suspension mounting plate 6 7 switch key 7 23 light 7 23 limit 7 15 7 17 pressure 4 7 synchronizer clutch hub 12 5 12 11 synchronizer ring 12 5 12 11 System exhaust fe350 engine 10 3 System exhaust fe400 engine 10 5 T 10 ampfuse 7 17 7 19 12 volt battery 7 29 12 volt solenoid 7 17 7 19 Page i 12
153. ve 1 55 101980801 Gear Input 25 Tooth 16 zies ae aaa TRE 1 56 1016337 Washer 1 57 AM10081 Bearing Sealed Ball 1 58 1012714 Seal Oil Input Shaft coiere tee ee enne 1 59 102452501 Gears 193 TOO 1 60 101893201 as A Me d Da has Meine eta ee ee 1 61 102018901 Gear 70 TOO e ek te pereo ess 1 62 102268401 Bearing Ball i EU rep e o ete ce is a He dati 1 63 101893901 WAaSHet 1 64 101892301 ede PD 1 65 101891601 1 66 102019001 Gear Cluster Ider itt nece tede he aati 1 67 7335 Bearing Ball d rre onte RPG RR 2 68 102032001 Bearing Inner Axle Tube Driver Side 2 1 69 7330 Bearing Inner Axle Tube Passenger Side pp 1 70 101928301 Bolt M8 x 1 25 x 37 8 71 102452401 Gear Output 72 Tooth enne eene nnne 1 72 102031701 Pin 1 73 102453201 Case Gear Calflal e ette te eve bv RENI iit 1 74 1013774 Plate Thrust idler nennen 2 75 102268101 Plate Thrust differential gear 1 76 102267801 Cover Gear Cases bre ai 1 77 1013772 Pin Differential 1 coe eck once 1 78 1013770 Gear Differential Idler 2 79
154. ve Clutch Green used 101833904 only 1 5 102266201 Spring Drive Clutch Red used 1018339068 only 1 6 1016289 Spacer Fixed Face Shalt iecit eret norte i 1 7 1014057 Ririg FletalDing oisi tiia octavi ket d IH be items 1 8 1014059 Assembly Drive Hub esses eene nennen 0000 1 9 101925601 Plug Drive Clutch ced 1 10 1014453 Kit Drive Clutch Button includes item 11 14 1 11 1014287 Spring Drive 3 12 1014062 Driver Drive Clutch see eti rode a a tia 3 13 183 Washer Flat 10 i e teet epe ct tete ida den eee 3 14 8450 Screw Hex Head 10 24 1 2 3 15 1014058 Washer 1 16 1014056 Ring Spiral Back Up 0 2 17 1014052 Assembly Moveable Face includes items 18 and 19 1 18 N A PUSHING i diete ce 1 19 1014055 SG 1 20 102267101 Belt Drive FE350 and FE400 sse nennen 1 21 101916701 Belt Starter Generator 1 22 101916501 Screw Hex Head Cap 3 8 24 x 5 1 2 left hand threads 1 23 808 Washer Drive Clutch 93 8 cre Li
155. w valve clearance adjuster 13 9 seal bed 1 5 1 15 crankshaft 8 23 double lip 6 7 dust 6 5 input shaft oil 12 5 12 11 intake 9 17 intake air box 9 15 oil 8 13 oil axle tube 12 7 12 13 oil crankshaft 8 11 8 25 oil governor pivot 12 3 12 9 oil shifter shaft 12 3 12 9 steering pinion dust 6 5 valve 8 9 8 21 seal puller 13 9 seatback 1 7 seat bottom 1 7 seatpanel 1 5 seatsupport 1 5 seat bucket 1 5 seat spring 8 9 8 21 sensor oil level 8 11 8 23 set pole 7 25 shackle rear spring 6 9 shaft counterbalance guide 8 13 8 25 input 12 5 12 11 rocker 8 9 8 21 shifter 12 3 12 9 Steering column 6 3 shield air duct 9 15 shield boot 4 13 shift fork 12 5 12 11 shiftrod 12 5 12 11 shifter shaft 12 3 12 9 shifter forward reverse 7 15 shim crankshaft 8 13 8 25 latch plate 1 9 tilt bed pivot 1 15 shim camshaft 8 11 8 23 shock absorber cushion 6 9 shock absorber rear 6 9 shock tower 6 7 shock coil cover 6 7 short park brake cable 4 13 shroud engine 8 3 8 15 shroud fan 8 3 8 15 sleeve governor 12 5 12 11 sleeve steel 6 7 sleeve synchronizer 12 5 12 11 snap ring steering 6 5 snubber 8 27 solenoid 12 volt 7 17 7 19 spacer accelerator pedal 5 5 differential lock 12 7 12 13 fixed face shaft 11 3 key switch 7 23 ratchet support 5 5 rear suspension 6 9 spanner wrench 13 9 spark plug ohv 8 5 8 17 spindle 6 7 spray battery terminal protector 13 3 spring brake pedal ret
156. ydraulic Brake System Carryall 472 Vehicles 4 11 Hand Park Brake Assembly utet t et em ie Co d d eet d eee xen de apa ve E A Ee d Ee ERR Ds 4 13 SECTION 5 PEDAL GROUP Brake Pedal Assembly edet a ERR th 5 3 Accelerator Pedal Assembly 5 5 SECTION 6 STEERING FRONT AND REAR SUSPENSION Steering Golutmri erui e iare 6 3 Steering Gear 2222 ere a eden do e hace 6 5 Front SUSPENSION ARM 6 7 2004 2005 Turf Carryall 272 and Carryall 472 Gasoline Vehicles Illustrated Parts List CONTENTS Rear Suspension s ii edit e ai nied Re EA Rude ted ae ou gue euge eh dave ne a en Pede cic v Pe en eu tus SECTION 7 ELECTRICAL SYSTEM Wiring Turf 272 Pedal Start Vehicle Wiring Turf and Carryall 272 Key Start Vehicles 22 2 1 0 entes nnne nnns Wiring Carryall 472 Key Start Vehicle nnne enne nennen nnns Forward Reverse Shifter Assembly eene enne nnn nennen nennen Electrical Component Box Pedal Start Vehicles Electrical Component Box Key Start Vehicles nennen Electrical Components Front Body nennen nnne nnns entres nens Electrical Components Dash Starter Generator Assembly pp Starter Gen

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