Gasoline Edger - Olympia Millennium
Contents
1. 11 49 33500 12 49 36300 E 13 55 3300 14 49 30050 15 553210 16 49 33555 17 49 33235 18 55 3100 19 5 320 20 553150 Descritption Depth Selector Handle Knob Gear Shift Spring Depth Selector Rod Depth Selector Handle Stripper Bolt 1 2 x 1 1 4 Hex Hd Bolt 3 8 x 1 1 4 3 8 16 x Rod End VCW6 Hex Hd Nut 3 8 24 Split Pin 1 4 x 1 1 2 Grease Fitting 1 4 28 Straight Locknut Nylon 3 8 16 Flat Washer 1 2 SAE Depth Adjustment Rod Stripper Bolt 3 8 x 3 8 Engine Mount Conneding Bar Hex Jam Nut 3 8 16 Hex Jam Nut 5 16 18 Engine Mount Back Engine Mount Depth Adj Front Engine Mount Depth Adj 10 OLYMPIA MILLENNIUM THE NEW STANDARD Ref Part oO M o 55 500 55 3100 49 33555 55 1000 55 3000 49 30200 49 36170 50 51975 49 30150 49 36100 55 25355 50 51760 49 36250 49 30560 Descritption 6HP Intek Engine amp Electric St 121607 0227 E1 Engine Mount Model 5 Hex Jam Nut 3 8 16 Rubber Wheel 4 100SRP Edger Base Model 5 Hd Cap Screw 1 4x 3 4 1 4 20 3 4 Lock Washer 1 4 Bottom Hub Hex Hd Bolt 1 4 x 1 2 1 4 20x 1 2 Flat Washer 1 4 hole 3 16 flat Washer Zinc Bottom Plate 12 8 Blade 3 Edger Blade Flat Washer 3 8 Hex Hd Bolt 3 8 x 1 1 4 3 8 24 x 11A 4 WHAT EVERY ICE RESURFACER SHOULD BE 11 Gasoline Fuel Ref Part System 55 40002. result in oil leaking from the carburetor saturating the air filter making it very hard to start the edger and requiring the air filter to be replaced 5 Rotate the blade plate and visually inspect each of the blade tips to ensure they are undamaged sharp and securely tighten to the blade plate If the blade tip is damaged the edger will vibrate and you will get an uneven finish on the ice Even more important a loose or damaged blade tip could seperate from the blade plate and cause serious injury or damage SAFETY NOTE Most blade damage is caused by hitting screws in the dasher boards or ice surface entrance threshholds 6 When blade needs replacement first undo the four bolts holding the blade plate in place 7 work surface loosen the two bolts holding the blade tip to the blade plate Remove the damaged tip and replace it with a new blade tip making sure to position it correctly on the plate before tightening the holding bolts to a maximum 11 ft Ibs of torque 8 Using a straight edge along the opening in the cutting side of the edger adjust the blade tips in or out along the slotted guides until they are 1 16 of an inch 1 6 mm from the straight edge Hand tighten and check clearance Positioning the blade tip beyond the blade guard casing will cause damage to both the blade tip and the boards To maintain the consistent edging make sure the blade tips are the same distance from the outer edge of the blade guard casing To
3. 55 4500 55 2000 55 9010 49 30245 37 60120 49 33200 55 2050 55 500 CON OO A Descritption Edger Handle Safety Shut off Bar Pivot Stop Throttle Cable Hex Hd Bolt 1 4 x 1 1 2 1 4 Tube Clamp Locknut Nylon 1 4 20 Brake Cable 6 HP Intek Engine amp Electric St 12 OLYMPIA MILLENNIUM THE NEW STANDARD 92 5412 93 4186 1 4 20x 1 1 2 HCS GANGC2 766321 98 7147 121607 0227 El Maintenance Log To assist you in maintaining a permanent record of your maintenance program for your new Olympia keep track of all maintenance performed in the following log Copy this form for additional pages as needed Date Hours of Operation Maintenance Performed WHAT EVERY ICE RESURFACER SHOULD BE 13
4. A NN t a Ice Edging Once the egder blades have been inspected and replaced if necessary you are ready to edge the ice surface Proceedure The OLYMPIA Gasoline Edger is designed to remove ice build up along the boards and level the ice surface Ice buildup extends from the board into the ice surface To properly level the ice we recommend the following proceedure 1 Check to ensure there is adequate fuel in tank 2 Check the oil level and top up if necessary 3 With the blades in the Up position push the Olympia Hand Edger onto the ice surface Safety first Before entering the ice surface make sure you are wearing steel toed boots safety googles or glasses and studded slip on boot covers to provide proper traction on the ice 4 Pushthe OLYMPIA Gasoline Edger onto the ice surface Securely close the entrance door and ensure that all the other entrance doors are closed and secured 5 Walk the entire circumference of the ice surface examining the board surfaces for protruding screws and materials embedded into the ice and or boards Remove any such debris This will prevent damage to the edger the boards and most importantly to the operator 6 After completing the board inspection walk around the circumference of the rink a second time examining the ice surface for high spots Using a felt tip pen mark the beginning of a high spot with a line and an arrow pointing forward along the high spot At the end of the hig
5. Olympia Gasoline Edger WARRANTY Welcome to the Olympia Advantage The entire Olympia s Product line is designed and built to exacting standard to provide trouble free performance Like all mechanical equipment however trouble free performance requires a complete maintenance and proper operating procedures to be followed Failure to follow a complete and on going maintenance program will invalidate the Resurfice Corp warranty on the Olympia Edger MD AD D E C E UL I M Model Serial Number de CM E LON Ad Date Delivered RRRRCeeaen We have included a maintenance log form at the back of this manual fo assist you in maintaining a permanent record of the maintenance carried out on the Olympia Edger The illustrations and product information contained in this manual were current at the time of publication In order to continue Resurfice Corp s development of its technology Resurfice Corp reserves the right to change designs models and specifications without notice and without liability for such changes Resurfice Corp warrants the components of your Olympia Edger against defects in material and workmanship for two full years from the date of delivery The engine for your Olympia Edger is a 6 hp Briggs amp Stratton To valida
6. double check measure an existing undamaged blade for the proper measurement and adjust the new blade accordingly 9 On the eight blade plate we recommend every second blade be inset by moving it to the back of the slide groove The alternate blade tips are positioned correctly by measuring from the outer edge of the blade guard casing to the tip of the blade It should be 1 16 to 1 8 inside the edge Positioning the blade tip beyond the blade guard casing will cause damage to both the blade tip and the boards To maintain the consistent edging make sure the blade tips are the same distance from the outer edge of the blade guard casing To double check measure an existing undamaged blade for the proper measurement and adjust the new blade accordingly When the blades are inspected and replaced if necessary re attach the blade plate with the four bolts making sure to tighten to a maximum 11 ft Ibs of torque on the grade 8 bolts Safety Note Make sure you do not over torque the blade attachment bolts It can cause the blade to break and fly out from under the edger Because of the high velocity of the spinning blade plate this can be extremely dangerous 10 Refill the oil using 10W 30 oil 11 Reconnect the spark plug wire 12 With the assistance of a second person lift the edger off the workbench and place it back onto the floor NT OO Ee CCC OLYMPIA MILLENNIUM THE NEW STANDARD NIU M
7. el that deal with the machine must carefully read and thoroughly understand the information in the following pages before attempting to operate or maintain the OLYMPIA Gasoline Edger OLYMPIA MILLENNIUM THE NEW STANDARD Tom g 752 2 2 t wet 2 p s NEM oo ce NP P Assembly Instructions Olympia Gasoline Edger Attach the Edger handle to the base using three 3 8 x 1 bolts and lock nuts as shown in fig A Place the Depth Selection Lever in the top position Attach the tie rod end to the lower adjusting bracket using the 3 8 x 1 1 4 bolt washer and lock nut as shown in fig B Please note the adjusting rod is preset to the proper length Check and add oil if necessary to engine Fill the gasoline tank on the engine Connect the electric leads as shown in fig C WHAT EVERY ICE RESURFACER SHOULD BE 1 Gasoline fueled Olympia Edger Overview WARNING All operators of the Olympia Edger must read and familiarize themselves with this parts and service manual Particular attention must be paid to the Briggs and Stratton operating and maintenance manual supplied with the Olympia Edger Maintenance log must be completed for safe operation and to retain warranty coverage the Olympia Edger must be properly maintained and in safe working order If problems occur the edger is to be turned off immediately and removed from service until the equipment has been properly repaired and tested Prior to each edging ope
8. en the blades are moving or try to cut backwards 14 After completing the edging operation pull the blade level lever back to the top position in order to fully raise the blades Damage to the cutting tips blade arm and or crankshaft may occur if the blade arm is not fully raised prior to starting and stopping the edger engine a L WHAT EVERY ICE RESURFACER SHOULD BE 7 Start Battery Starter Emergency Shut Off Switch Ignition Ref Part Descritption OEM Switch 1 55 10165 Electric Start Key 63 8360 2 55 10160 Electric Start Switch 46 5780 8 OLYMPIA MILLENNIUM THE NEW STANDARD Electrical System Ref Part 55 10165 55 4000 49 30120 55 10155 55 10150 49 33115 55 500 4 Descritption Electric Key Start Edger Handle Socket Cap Screw 10 24 x 3 4 Electric Start Battery Case Electric Start Battery Locknut Nylon 10 24 6HP Intek Engine amp Electric St OEM 63 8360 Model 5 Lawnboy 95 3017 Lawnboy 55 7520 10 24 Nylon Insert Locknut 121607 0227 1 rr Hr WHAT EVERY ICE RESURFACER SHOULD BE 9 Control Arm Ref Part 1 555120 1 2 1042 18291600318 3 55 5100 4 555110 5 5051925 6 49 30550 1 1 4 4 355185 8 49 33600 6 9 4937800 185 10 49 19035
9. er should be fully charged prior to use To prevent deterioration of the battery it should be stored at room temperature between 15 and 24 degrees Celsius or 60 and 80 degrees Farenheit It is important the battery be fully charged prior to storage Fuel Storage Spare fuel for the Olympia Edger must be stored in a well ventilated storage area which is safe and secure and complies with all fire and safety regulations SAFETY IS YOUR FIRST JOB Always keep the edger away from all sources of ignition Never allow operators to smoke around the edger or in the refueling and storage areas Never inspect the underside of the edger while the engine is running or while the spark plug wire is attached lt Straight Edge Blade Changing Before using the OLYMPIA Gasoline Edger you first must inspect Procedure the blades to ensure they are undamaged and secured tightly to the blade plate SAFETY NOTE Prior to inspecting the blade tips make sure Approx 1 16 1 6 mm you are wearing protective gloves 1 With the assistance of a second person lift the edger onto a workbench making sure to lift with the legs not the back 2 Always remove the spark plug wire first before servicing the edger 3 Removethe Oil Drain Plug and drain the oil 4 Re install the Oil Drain Plug UB M M WHAT EVERY ICE RESURFACER SHOULD BE 5 SAFETY NOTE Failure to follow this procedure will
10. h spot mark another line and an arrow pointing backwards This will clearly indicate where you have to spot edge the ice 7 the remote choke lever forward to choke the engine prior to starting 8 Compress the safety handle bar 9 the key on the handle to start the engine 10 Once the engine has started return the choke lever to the off position 11 With the blades in the fully up positon push the edger forward to the first marked high spot It is very important to keep the edger moving thoughout the edging process 12 When the edger is against the board and you reach the first arrow lower the cutting blades by pushing the lock button on the blade height control lever to release it and lower the cutter asembly by pushing the lever downward The blades will begin to cut into the high spot removing the ice As you reach the end of the high spot push in the control button on top of the blade height lever and pull up to bring the blades off the ice surface Repeat this until each high spot has been removed 13 Once the high spots are removed do a second lap around the ice circumference Move the edger against the boards with the blades spinning in the raised position Now moving forward push the blade height control lever until the cutter assembly starts cutting a thin cut of the ice Maintaining that cut level edge the entire circumference of the ice surface SAFETY NOTE NEVER move the OLYMPIA Gasoline Edger backward wh
11. has evaporated and the fumes have been exhausted out of the area 3 Do not attempt to fill the edger while the engine is running 4 Allow the engine time to cool off before refueling 5 Refuel the gasoline fueled Olympia Edger outdoors or in a well ventilated refueling area 6 When transporting the edger or when not in use make sure the fuel supply valve is fully closed to prevent the possibility of fuel leaking from the carburetor 7 When servicing or checking the edger first remove the wire from the spark plug or remove the spark plug 8 DO NOT tilt the edger over at any time This will prevent oil from draining into the carburetor or exhaust 9 Never fill above 75 of the capacity of fuel tank OLYMPIA MILLENNIUM THE NEW STANDARD Maintenance Procedure To properly maintain the Olympia Edger follow the engine manufacturer s maintenance instruction manual which came with your Olympia Edger Make sure you adhere to the oil specifications grade and change intervals air filter service and replacement schedule When you replace the spark plug at the appropriate scheduled time make sure you replace it with the same kind of spark plug that came with the engine and insure that the gap is set to 0 030 inches SAFETY NOTE Never attempt to adjust the carburetor system Battery Maintenance The Olympia Edger comes equipped with a fully recyclable non hazardous material 12 volt electric battery Please note the battery on the Olympia Edg
12. ns exist 2 Make sure the edger muffler is in place and operating properly 3 Carry out periodic inspections of the muffler clean away any debris or combustible material from the muffler area Replace the muffler when necessary A defective muffler can permit an increased exhaust noise level 4 Never operate the edger if the air cleaner or cover directly over the carburetor air intake is removed 5 DO NOT choke the carburetor to stop the engine 6 NEVER tamper with the preset governor springs governor links nor make any adjustment to the factory engine speed presets 7 DO NOT touch the mufflers cylinders or fins as contact may cause burns 8 or debris in the cooling fans or governor parts can adversely affect engine performance Turn off engine let cool and then clean with a non flammable brush 9 Prior to starting the edger check to make sure the blade is properly in place A loose blade or no blade can cause a sever kickback making sure to remove the spark plug wire prior to checking 10 Always keep hands and feet clear of moving parts 11 If manual start is necessary always pull starter cord rapidly to avoid kickback 1 Always shut down the motor of the edger and allow the engine to cool for at least two minutes before adding any gasoline to the fuel tank 2 lnitsituation where gasoline is spilled move the edger away from the spill to a safe vented area and do create any source of ignition until the gasoline
13. ration you must 1 2 3 Remove the spark plug wire to prevent accidental starting of the engine Check that the carbide cutting blades are securely fastened and not damaged If the blades are damaged remove them and replace them with new blades as per the blade replacement procedure see page 3 Replace the spark plug wire Always make sure the arena ventilation system is on and operating properly prior to starting the Olympia edger Always make sure the ice is clear of both members of the public and arena staff prior to operating the edger Safety Glasses steel toed safety boots with proper grips and proper ear protection gear must be worn by all staff during edging operation OLYMPIA MILLENNIUM THE NEW STANDARD Assembly Handle Brake Handle SN N Depth Control Lever c Y 2 Serial Plate Oil Level Motor Spark Plug Bottom Plate Blades WHAT EVERY ICE RESURFACER SHOULD BE 3 Safe Operation of Gasoline fueled Olympia Edger Operating Safe Guards Olympia Edger Refueling Olympia Edger SAFETY WARNING If the following instructions are not followed it can result in a fire or an explosion can occur causing personal injury NEVER RUN THE OLYMPIA GASOLINE FUELED EDGER IN AN ENCLOSED AREA Gasoline engine exhaust contains carbon monoxide an odorless and deadly poison 1 NOT start or operate the edger when an odor of gasoline is present or other explosive conditio
14. re are many things that cannot be done and things that must not be done when using the OLYMPIA Gasoline Edger it is impossible to cover it all in the OLYMPIA Gasoline Edger manual Assume that something is impossible or unsuitable unless the manual specifically states that it can be done The following manual is customized for the OLYMPIA Gasoline Edger It provides detailed information regarding the following 1 DELIVERY PROCEDURE Assembly Procedlure a 1 2 OPERATING PROCEDURE Gasoline Edger ta a ota e 2 Blade Inspection and Replacement Procedures 5 Maintenance Program 5 Edger Operational Procedure DER redii dn apti fatis mda bU ade rn 7 I PARTS DT ono Mu MEME OMIM 8 Please make use of this material when operating and maintaining the OLYMPIA Gasoline Edger Fundamental safety information is high lighted throughout the manual All cautions on operation must be strictly observed when operating the machine carrying out maintenance work and storing the equipment Failure to observe the fundamental safety information can cause accidents in which the operator or other personnel that deal with the OLYMPIA Gasoline Edger are seriously injured or the machine is damaged All personn
15. te it s warranty it must be placed on an ongoing maintenance program as outline in the engine manual included with the Olympia Edger For the continued safe economic operation and to validate the Resurfice Corp warranty the over all maintenance and operation of your Olympia Edger must strictly follow the guideline outlined in this manual Resurfice Corp or an authorized dealer must first authorize all warranty repairs No warranty on this machine will be honored by Resurfice Corp other than that stated above WHAT EVERY ICE RESURFACER SHOULD BE For Safe Operation TABLE CONTENTS The OLYMPIA Gasoline Edger is intended for use only by people who have a basic knowledge of motorized equipment operation and maintenance Resurfice Corp cannot accept responsibility for any accidents that occur as a result of operation or maintenance of the machine Operating conditions vary widely and Resurfice Corp cannot predict these varying conditions and it is therefore the user s responsibility to determine the appropriate settings in the operation of the OLYMPIA Gasoline Edger Each OLYMPIA Gasoline Edger is shipped with a variety of built in safety devices To prevent the occurrence of such accidents all operators and maintenance personnel that deal with the machine must carefully read the manuals supplied by Resurfice Corp and Briggs amp Stratton before attempting to operate and maintain the OLYMPIA Gasoline Edger Because the
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