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1. ELECTRICAL Bulkhead AAZIAO208ZZ lt Front of vehicle Weld nut locations are M8 x 1 25 Weld nut locations 2 and 3 may be plugged with M8 bolts 1 Upper bulkhead locations 2 LH B pillar location 3 RH B pillar location Use 8 x 1 25 bolt s with dielectric grease to fasten additional interior accessory grounds BBG 80 GROUNDS ELECTRICAL LH Body Side Inner LH body side inner as viewed from inside the vehicle AAZIA0209ZZ Front of vehicle Weld nut locations are M8 x 1 25 Weld nut location 3 may be plugged with a M8 bolt 1 D pillar location 2 C pillar locations 3 B pillar location Use M8 x 1 25 bolt s with dielectric grease to fasten additional interior accessory grounds BBG 81 GROUNDS ELECTRICAL RH Body Side Inner RH body side inner as viewed from inside the vehicle MAZIAO210ZZ ST Front of vehicle Weld nut locations are 8 x 1 25 Weld nut location 1 may be plugged with 8 bolt 1 B pillar location 2 C pillar locations 3 D
2. 9 FIK m e Soc U XE XE O0 9 Rear AAZIA0296GB lt Front of vehicle A 261 8 mm 10 3 in B 1 175 mm 46 3 in C 1 250 mm 49 2 in D 1 260 mm 49 6 in E 725 mm 28 5 in F 271 mm 10 6 in G 785 mm 30 9 in H 288 mm 11 3 in BBG 50 CARGO AREA BODY DIMENSIONS Cutaway Overhead View WAN Q lc d TT Gi a C dei b nil 9 16 i 2 oC 0 5 j 7 0 lt Front of vehicle A 570 mm 22 4 in C 1 432 mm 56 4 in B 1 323 mm 52 1 in BBG 51 CARGO AREA BODY DIMENSIONS D Ring Tie Downs If Equipped Cutaway Overhead View S m 3p AU __ B i 3 A EE i a FE AAZIA0229ZZ N CAUTION Do not exceed the maximum total D ring tie down loading of 5 000 N 1 124 Ibs lt Front of vehicle D ring tie down location A 1 005 mm 39
3. AAZIAO259ZZ lt Front of vehicle 1 Maximum inflated driver air bag 2 Maximum inflated front passen ger air bag A 110 mm 4 33 in between B 340 mm 13 39 in instrument panel and air bag D 40 mm 1 57 in 3 Reference point instrument panel seam C 645 mm 25 39 in BBG 23 FRONT AIR BAG DEPLOYMENT ZONES Front Air Bag Inflation Zones Driver Side View SAFETY INFORMATION lt Front of vehicle 1 Maximum inflated side curtain air bag A 760 mm 29 92 in D 550 mm 21 65 in 2 Maximum inflated side air bag 750 mm 29 53 in E 200 mm 7 87 in BBG 24 AAZIA0256ZZ 3 Maximum inflated driver air bag C 350 mm 13 78 in F 110 mm 4 33 in between instrument panel and air bag FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION Front Air Bag Inflation Zones Passenger Side View AAZIA0257ZZ lt Front of vehicle 1 Maximum inflated side curtain air 2 Front edge of front passenger air 3 Maximum inflated front passen bag bag module ger air bag 4 Maximum inflated side air bag A 760 mm 29 92 in B 750 mm 29 53 in C 645 mm 25 39 in D 550 mm 21 65 in E 350 mm 13 78 in BBG 25 FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFO
4. AAZIAO0140ZZ lt Front of vehicle Weld nut locations for bulkhead installation All bolts are M8 x 1 25 1 Mounting point loading not to exceed 10 kg 22 lbs per point Total loading across these 4 mounting points not to exceed 40 kg 88 Ibs 2 Mounting point loading not to exceed 10 kg 22 Ibs per point Points may be plugged with 8 bolts 3 Mounting point loading not to exceed 10 kg 22 Ibs per point Total loading across these 4 mounting points not to exceed 40 kg 88 Ibs A 165 mm 6 5 in B 138 mm 5 4 in C 375 mm 14 8 in D 255 mm 10 0 in E 1 125 mm 44 3 in 1 135 mm 44 7 in G 173 mm 6 8 in H 193 mm 7 6 in BBG 148 SHELVING AND BULKHEAD INSTALLATION RH Body Side and D pillar Inner ADD ON EQUIPMENT RH body side inner as viewed from inside the vehicle Loading should be distributed evenly utilizing as many mounting points as possible gt ja gt NER ez R KA Front of vehicle Weld nut locations All bolts are M8 x 1 25 1 Bulkhead mounting weld nut Mounting point loading not to exceed 10 kg 22 Ibs Point may be plugged with 8 bolt 2 Mounting point loading not to exceed 10 kg 22 Ibs per
5. K gt SD k f CO ES L 8 tH Le gt la D 8 X E s J AAZIA0166ZZ A 1 450 mm 57 1 in B 941 mm 37 0 in C 858 mm 33 8 in D 1 002 mm 39 4 in E 165 mm 6 5 in F 200 mm 7 9 in G Inset depth 27 mm 1 1 in H Inset depth 27 mm 1 1 in J 450 mm 17 7 in K 870 mm 34 3 in L Inset depth 14 mm 0 6 in M 75 mm 3 0 in BBG 55 LH Slide Door Exterior Dimensions SIGN AREA BODY DIMENSIONS A 1 450 mm 57 1 in D 1 002 mm 39 4 in G Inset depth 27 mm 1 1 in 2 gt B 2 U Y AAZIAO176ZZ B 941 mm 37 0 in C 858 mm 33 8 in E 165 mm 6 5 in F 200 mm 7 9 in H Inset depth 27 mm 1 1 in J 450 mm 17 7 in L Inset depth 14 mm 0 6 in M 75 mm 3 0 in K 870 mm 34 3 in BBG 56 SIGN AREA BODY DIMENSIONS Hood Surface Exterior Dimensions AAZIA0167ZZ A 275 mm 10 8 in B 745 mm 29 3 in C 120 mm 4 7 in D 568 mm 22 4 in E 80 mm 3 1 in BBG 57 SIGN AREA BODY DIMENSIONS 4 gt AAZIA0168ZZ A Flat surface area 1 026 m B 1 479 mm 58 2 in C 310 mm 12 2 in 1 590 in D 55 mm 2 2 in E 140 mm 5 5 in BBG 58
6. BBG 137 Floor HIGH STRENGTH STEEL LOCATIONS DESIGN REQUIREMENTS FOR MODIFICATIONS Cu HA ID Gi H l 5 AAZIA0137ZZ BBG 138 WELDING DESIGN REQUIREMENTS FOR MODIFICATIONS WELDING N WARNING Do not heat bend or cut high strength steel or the structural integritv of the vehicle mav be compromised HSS is used for bodv panels in order to reduce vehicle weight Accordinglv precautions in repairing automotive bodies made of HSS are described below HSS Used in NISSAN Vehicles Tensile strength Major applicable parts Front inner pillar upper Front pillar hinge brace Outer front pillar reinforcement Other reinforcements Outer sill reinforcement 980 1310 MPa Main back pillar Read the following precautions when repairing HSS 1 Additional points to consider The repair of reinforcements such as side members by heating Not recommended is not recommended since it may weaken the component When heating is unavoidable do not heat HSS parts above 550 C 1 022 F Verify heating temperature with a thermometer Crayon type and other similar type thermometers are appropriate PIIAO115E When straightening body panels use caution in pulling any HSS panel Because HSS is very strong pulling may cause deformati
7. AAZIA0237ZZ KA Front of vehicle 1 Fuel tank 2 Rear tank strap 3 Front tank strap 4 EVAP canister assembly A Fuel tank strap bolts BBG 113 TANK LOCATION FUEL SYSTEMS Drilling Precaution Area Use special care when drilling in the areas shown because the fuel tank fuel pump fuel filler hose EVAP canister assembly and EVAP hoses are located just below the floor and could be damaged Fuel Tank Floor Area EE LIA ZA 22 MAZIAO214ZZ All dimensions and reference lines are shown with cargo mat removed lt Front of vehicle 2 Fuel tank drill precaution zone 1 Slide door weatherstrip pinch weld reference line B 730 mm 28 7 in A 1 366 mm 53 8 in BBG 114 FUEL SYSTEMS AAZIA0215ZZ TANK LOCATION SSO GT p S M MK ST SOV SG SN SAN WASSER ZE gt 5552 et 27 7 2 Fuel tank drill precaution zone All dimensions and reference lines are shown with cargo mat removed B 1 9
8. Max Tires and Load Rating 185 60R15C 185 60R15C 375kPa 55 psi Rear pios 200 4170 Max Tires and Load Rating 185 60R15C 185 60R15C 375kPa 55 psi Front kg Ibs 94 92T 94 92T 670 1 477 670 1 477 USA kg Ibs 680 1 500 676 1 491 Maximum Payload Canada kg Ibs 680 1 500 680 1 500 Rear GAWR kg Ibs 1 150 2 535 1 150 2 535 Front GAWR kg Ibs 1 040 2 293 1 040 2 293 Roof Load Weight Rating kg Ibs 100 220 5 101 220 5 0 Mon mm in 1 219 4 48 1 219 4 48 E mm in 1 480 58 3 1 480 58 3 Maximum Cargo Height BBG 47 mm in 1 330 52 4 1 330 52 4 a mm in 2 103 82 8 2 103 82 8 Maximum Cargo Length Behind Seat Back in Upright mm in 2 262 89 1 2 262 89 1 Position BBG 47 Cargo Volume m ft 3 3 474 122 7 3 474 122 7 Vehicle Height BBG 69 mm in 1 871 7 73 7 1 871 7 73 7 Wheelbase BBG 69 mm in 2 925 115 2 2 925 115 2 Wheel Type BBG 164 Steel Steel Front Tread Width mm in 1 525 60 1 525 60 Rear Tread Width mm in 1 520 59 8 1 520 59 8 Turning Radius BBG 163 m ft 11 2 36 7 11 2 36 7 BBG 39 DIMENSIONS MODEL INFORMATION Item Grade 5 SV Cargo Area Liftover Height BBG 69 mm in 535 7 21 535 7 21 Slide Door Opening Width Without Door Seal Maximum Clearance Without and Interior Tri
9. il ma AAZIA0310ZZ lt Front of vehicle BBG 72 FUSE AND RELAY INFORMATION ELECTRICAL Power supply Item Fuse relay color Fuse rating condition Fuse relay name 1 Yellow 20A Battery defogger 2 Not used 3 Yellow 20A Battery ECM relay 4 a Not used 5 Green 30A Batterv Front wiper 6 Red 10A Batterv Ge e 7 Not used 8 Not used 9 Red 10A Battery clutch 10 Blue 15A Battery Front fog lamp 11 Red 10A Ignition Headlamp high RH 12 Red 10A Ignition Headlamp high LH 13 Blue 15A Ignition Headlamp low LH 14 Blue 15A Ignition Headlamp low RH 15 Red 10A Ignition Start A T control system 16 Red 10A Ignition Start REV lamp IGN 17 Red 10A Ignition Start ABS control 18 Not used 19 Not used 20 Blue 15A Ignition Start Fuel pump 21 Blue 15A Ignition Start Ignition system 22 Blue 15A Ignition Start Fuel injector 23 Not used 24 Blue 15A Battery SES 25 Black Ignition relay 27 Black Cooling fan relay 1 28 Black Cooling fan relay 2 BBG 73 lt Front of vehicle FUSE AND RELAY INFORMATION ELECTRICAL Y om DTRL FAN a FAN 4 GOCE KEE
10. AAZIA0152ZZ BBG 9 SUPPLEMENTAL RESTRAINT SYSTEM SRS COMPONENT LOCATIONS SAFETY INFORMATION AAZIA0234ZZ 1 Driver air bag module 2 Passenger air bag OFF indicator 3 Front passenger air bag module 4 Spiral cable 5 Air bag diagnosis sensor unit view with center con 6 Instrument Cluster SRS warning light sole removed 7 Crash zone sensor view with front grille removed 8 Front LH seat belt pre tensioner RH similar view with lower center pillar cover removed 9 Front side air bag satellite sensor LH RH similar 10 Front LH side air bag module RH similar 11 Front door satellite sensor LH view with front door 12 A Occupant classification control unit finisher LH removed RH similar B Occupant classification system sensor 13 LH side front curtain air bag module RH similar BBG 10 OCCUPANT CLASSIFICATION SYSTEM SAFETY INFORMATION OCCUPANT CLASSIFICATION SYSTEM N WARNING After removal and installation of the front passenger seat a zero point reset function must be performed by a Nissan dealer using a special tool If zero point reset is not performed the occupant classification system may not operate normallv which may increase the risk of serious injurv or death in a collision N WARNING Do not disturb or modify the front passenger seat wiring Failure to follow t
11. e e cool e 1 i 2 d E ci gek 110 VE m AAZIA0225ZZ Front of vehicle Weld nut locations All bolts are M6 x 1 0 Mounting point loading not to exceed 5 kg 11 Ibs per point Total loading across all 4 weld nuts not to exceed 20 kg 44 Ibs Do not exceed a depth of 38 mm 1 5 in for all 4 weld nuts 1 Roof bow 2 Bulkhead roof bow 3 Windshield header 4 Slide door opening lower pinch 5 Rear door striker weld nuts weld A 790 mm 81 1 in B 420 mm 16 5 in C 617 mm 24 3 in D 98 mm 3 9 in BBG 152 ROOF RACKS ADD ON EQUIPMENT ROOF RACKS N WARNING Drive extra carefully when the vehicle is loaded at or near the cargo carrying capacity especially if the significant portion of that load is carried on the roof rack Heavy loading of the roof rack has the potential to affect the vehicle stability and handling during sudden or abnormal handling maneuvers Roof rack load should be evenly distributed Do not exceed maximum roof rack load weight capacity Properly secure all cargo with ropes or straps to help prevent it from sliding or shifting In sudden stop or collision unsecured cargo could cause personal injury To avoid personal injury use care when placing or removing items from the roof rack If you cannot comfortably lift the items onto the r
12. 0 09807 kg cm in Ib kg cm in lb 0 8680 lt Fluid gt US gal US gal 0 2642 Imp gal Imp gal 0 2200 US at 1 057 t US qt Imp qt Imp at 0 8801 US pt 2 114 Volume US pt Imp pt P Imp pt 1 760 Fluid ml US fl mi US fl oz 0 03381 oz Imp fl oz Imp fl oz 0 03520 SE cu in 0 06102 cm cu in Spring Constant N mm kg mm Ib in kg n E ring Constan mm mm Ib in mm ung d i lb in 56 00 BBG 170 INCH MILLIMETER EQUIVALENTS CHART CONVERSION CHARTS INCH MILLIMETER EQUIVALENTS CHART Fraction Decimal Metric Fraction Decimal Metric inches inches mm inches inches mm 1 64 0 015625 0 39688 33 64 0 51625 13 09687 1 32 0 03125 0 79375 17 32 0 53125 13 49375 3 64 0 046875 1 19062 35 64 0 546875 13 89062 1 16 0 0625 1 58750 9 16 0 5625 14 28750 5 64 0 078125 1 98437 37 64 0 578125 14 68437 3 32 0 09375 2 38125 19 32 0 59375 15 08125 7 64 0 109375 2 77812 39 64 0 609375 15 47812 1 8 0 125 3 1750 5 8 0 625 15 87500 9 64 0 140625 3 57187 41 64 0 640625 16 27187 5 32 0 15625 3 96875 21 32 0 65625 16 66875 11 64 0 171875 4 36562 43 64 0 671875 17 06562 3 16 0 1875 4 76250 11 16 0 6875 17 46250 13 64
13. BBG 2 FUEL SYSTEM PRECAUTIONS BBG 109 SERVICE INFORMATION AND TOOLS BBG 3 FILLER NECK AREAS BBG 111 CONTACT INFORMATION BBG 4 TANK LOCATION BBG 113 WARRANTY BBG 5 DEFINITIONS 5 BBG 6 TRAILER BBG 117 SAFETY INFORMATION BBG 8 DESIGN REQUIREMENTS FOR SUPPLEMENTAL RESTRAINT SYSTEM SRS MODIFICATIONS BBG 118 PRECAUTIONS BBG 8 COOLING _ BBG 118 SUPPLEMENTAL RESTRAINT SYSTEM SRS HVAC re eee ee EE BBG 119 COMPONENT LOCATIONS BBG 9 EXHAUST BBG 120 OCCUPANT CLASSIFICATION SYSTEM BBG 11 WHEEL ANDTIRE BBG 124 FRONT AIR BAG DEPLOYMENT ZONES BBG 12 STEERING AND SUSPENSION BBG 125 ALTERED VEHICLES BBG 28 DRIVELINE BBG 126 BRAKE COMPLIANCE GUIDELINES BBG 30 TRANSMISSION BBG 127 FMVSS AND CMVSS REGULATION LIST BBG 31 UNIBODY AND FRAME BBG 128 BBG 32 EN BBG 129 MODEL INFORMATION BBG 33 STEEL LOCATIONS BE al LABEL INFORMATION 140202 ta VEHICLE INTERIOR BBG 142 VEHICLE CODING INFORMATION BBG 34 PAINT WORK B
14. 9 ie gt Ee 9 LOVdNOO 5 AGO OOGAN 2106 FOREWORD This manual contains body builder s information for the 2013 NISSAN NV200 Compact Cargo In order to assure your safety and the efficient functioning of the vehicle this guide should be read thoroughly All information in this guide is based on the latest product information at the time of publication The right is reserved to make changes in specifications and methods at any time without notice IMPORTANT SAFETY NOTICE The proper performance of procedures is essential for both the safety of the technician and the efficient functioning of the vehicle The methods in this Body Builder s Guide are described in such a manner that they may be performed safely and accurately Methods vary with the procedures used the skills of the technician and the tools and parts available Accordingly anyone using procedures tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle s safety will be jeopardized by the method selected 227 NISSAN NORTH AMERICA INC SSA Technical Publications Department Edition February 2013 Revision June 2013 Publication Number BG3E 1M20U1 SECTION B G BODY BUILDERS GUIDE CONTENTS GENERAL INFORMATION BBG 2 FUEL SYSTEMS BBG 109 DISCLAIMER
15. 21 031 122 Power supply Item Fuse relav color Fuse rating condition Fuse relay name 1 Not used 2 Red 10A Battery Daytime light relay 1 3 Red 10A Battery Charging system 4 Red 10A Battery Horn relay Electronically 5 Yellow 60A Battery controlled power steering control unit 6 Not used 7 Yellow 30A Battery ABS solenoid 8 Blue 40A Battery BOM peer nd relay 9 Blue 40A Battery ABS motor 10 Green 40A Battery Starting system 11 Green 40A Battery Engine cvolngifan system 12 Green 40A Battery Engine cooling fan system 13 Blue 15A Battery Audio BBG 74 FUSE AND RELAY INFORMATION ELECTRICAL Power supply Item Fuse relav color Fuse rating condition Fuse relay name 14 Red 10A Battery CVT system 15 Not used 16 Not used 17 Black Horn relav 18 Not used 19 Blue Daytime light relay 2 20 Black Daytime light relay 1 Engine cooling fan i SES system HI _ _ Engine cooling fan 22 system LO Air conditioning 23 80A Battery mirror power socket and body systems Ignition power train 24 60A Battery transmission and body systems 25 80A Batterv lighting SECH charging systems BCM engine 26 100 Battery EE stating transmission control and audio systems 27 120A Battery Alternator BBG 75 FUSE AND RELAY INFORMATION F
16. 9 4 Front JN Inner wheel angle Minimum 36 55 36 92 Degree minute decimal degree Nominal 39 55 39 92 Maximum 40 55 40 92 Outer wheel angle B Nominal 33 35 33 58 Degree minute decimal degree BBG 160 SUSPENSION SPECIFICATIONS Rear Wheel Alignment Unladen Lines parallel to center line of body Total toe in Front Camber Minimum 2 Q 2 0 Degree minute decimal degree Nominal 1 30 1 5 Maximum 1 0 1 09 Total toe in Total toe in distance A Minimum Out 2 mm 0 079 in B Nominal In 3 mm 0 118 in Maximum In 8 mm 0 315 in Total toe in angle Minimum Out 0 13 12 0 229 decimal Nominal In 0 16 48 0 28 Maximum In 0 46 48 0 78 Fuel radiator coolant and engine oil are full Spare tire jack hand tools and mats are in designated positions General Specification Rear Suspension type Rigid axle with semi elliptic leaf spring Shock absorber type Double acting hydraulic BBG 161 SUSPENSION SPECIFICATIONS Wheelarch Height at Offline Curb Weight Unladen KI Front Tire Size 185 60R15C 94 92T Front wheelarch height Hf 700 mm 27 6 in Rear wheelarch height Hr 787 mm 29 0 in 1 Fuel radiator coolant and engine oil full Spare tire jack hand tools and mats in designated positions
17. Stabilizer Front solid stabilizer bar standard equipment BBG 158 SUSPENSION SPECIFICATIONS Front Wheel Alignment Unladen 1 Camber 2 Minimum 1 05 1 08 Degree minute decimal degree LH and RH Nominal 0 20 0 33 Maximum 0 25 0 499 Caster 3 Minimum 3 25 3 499 Degree minute decimal degree LH and RH Nominal 4 10 4 179 Maximum 4 55 4 92 Kingpin inclination Minimum 11 10 11 179 Degree minute decimal degree LH and RH Nominal 11 55 11 929 Maximum 12 40 12 67 Lines parallel to center line of body Total toe in A Total toe in Minimum Total toe in distance A B Out 1 0 mm Out 0 039 in In 1 0 mm In 0 039 in Nominal Maximum In 3 0 mm In 0 118 in Total toe angle LH and RH Minimum In 0 01 0 02 Degree minute decimal degree Nominal In 0 06 0 109 Maximum In 0 11 0 18 1 Fuel radiator coolant and engine oil are full Spare tire jack hand tools and mats are in designated positions 2 The RH camber angle shall be 0 0 0 45 0 0 0 75 with respect to the LH camber angle 3 For the caster angle the difference between right and left against the ground surface shall be 0 45 0 75 maximum BBG 159 SUSPENSION SPECIFICATIONS Wheel Turning Angle
18. US FMVSS 116 NLGI No 2 lithium soap Multi purpose grease base Genuine NISSAN Windshield Windshield washer fluid 4 5 liters 4 quarts 4 quarts Washer Concentrate Cleaner amp Antifreeze or equivalent 450 50 0 99 0 99 Air conditioning system refrigerant grame pounds pounds 134 R 134a 6 0 11 Ib 0 11 Ib 150 20 5 03 0 7 5 3 0 7 A C System Oil Type S DH milliliters ounces ounces PS 6 1 For further details refer to Precaution for Fuel BBG 156 Air conditioning system oil 2 For further details refer to Engine Oil Recommendation BBG 156 3 For further details refer to Engine Coolant Recommendation BBG 1 56 4 Use only Genuine NISSAN CVT Fluid NS 3 Using transmission fluid other than Genuine NISSAN CVT Fluid NS 3 will damage the CVT which is not covered by the NISSAN new vehicle limited warranty 5 Available in mainland U S A through a NISSAN dealer 6 For further details see Air conditioner specification label on the underside of the hood BBG 155 RECOMMENDED FLUIDS AND LUBRICANTS SPECIFICATIONS Precaution for Fuel Unleaded Regular Gasoline Recommended Use unleaded regular gasoline with an octane rating of at least 87 AKI Anti Knock Index number Research octane number 91 N CAUTION Do not use leaded gasoline Using leaded gasoline will damage the three wav catalvst Do not use E 85 fuel 85 fuel ethanol 15 un
19. 18 14 15 16 17 18 20 G 1j2 H S 19 140111 Audio Unit Terminal No Signal Name 4 5 13 14 4 REAR SP LH 5 REAR SP LH 13 REAR SP RH 14 REAR SP RH TO LH REAR TO RH REAR SPEAKER SPEAKER CAUTION Only use speakers rated at 2 ohms impedance to avoid damaging the audio unit Connector pins and wiring must be inserted into the connector cavities indicated Use pin terminals supplied with Genuine Nissan Connector and Terminal Pin Kit J38751 95NI SS322V DNIM 2dd H3IAOLS Q2 1v3I4103131 HARNESS LAYOUT ELECTRICAL HARNESS LAYOUT Harness Outline BBG 88 HARNESS LAYOUT ELECTRICAL Main Harness 12122 BBG 89 HARNESS LAYOUT ELECTRICAL Engine Room Harness 21 01 1822 BBG 90 HARNESS LAYOUT ELECTRICAL Engine Room Harness Passenger Compartment 21 011722 BBG 91 HARNESS LAYOUT ELECTRICAL Engine Control Harness AAZIAO1 16ZZ BBG 92 HARNESS LAYOUT ELECTRICAL Body Harness AAZIAO0115ZZ BBG 93 HARNESS LAYOUT ELECTRICAL Front Door LH Harness AAZIAO119ZZ BBG 94 HARNESS LAYOUT ELECTRICAL Front Door RH Harness 21 012022 BBG 95 HARNESS LAYOUT ELECTRICAL Sliding Door LH Harness AAZIAO125ZZ BBG 96 HARNESS LAYOUT ELECTRICAL Sliding Door
20. Back Door Sign Area SIGN AREA BODY DIMENSIONS Bien IC WZ 6 o e p 5 50 2 0 D 796 mm 31 3 in G 36 mm 1 4 in K 628 mm 24 7 in N 643 mm 25 3 in R 38 mm 1 5 in U 445 mm 17 5 in B 61 mm 2 4 in E 128 mm 5 0 in H 54 mm 2 1 in L 30 mm 1 2 in P 77 mm 3 0 in S 213 mm 8 4 in BBG 59 AAZIAO0169ZZ C 580 mm 22 8 in F 75 mm 3 0 in J 70 mm 2 8 in M 255 mm 10 0 in Q 130 mm 5 1 in T 875 mm 34 4 in SIGN AREA BODY DIMENSIONS Back Door Window Opening Sign Area J A i 8 AAZIAO1702Z 1 Door gap seam A 128 mm 5 0 in B 426 mm 16 8 in C 455 mm 17 9 in D 488 mm 19 2 in E 438 mm 17 2 in F 750 mm 29 5 in G 782 mm 30 8 H Inset depth 11 mm 0 4 in BBG 60 PLACARDS BODY DIMENSIONS PLACARDS To find information and regulations about the placards refer to the following website http www fmcsa dot gov BBG 61 EXTERIOR BODY DIMENSIONS EXTERIOR Front Door Opening Measurements AAZIAO230ZZ lt Front of vehicle Without Door Seal and Interior Trim A 1 217 mm 47 9 in B 870 mm 34 3 in C 1 175 mm 46
21. for information about the paint Color code B23 K23 QM1 KH3 NAC Description Blue Silver White Black Red Component Type M M S S S Clear coat n n n n n 5 Molded black Outside mirror SV Body color S Black Bumpers SV Body color 5 Molded black Outside handles SV Body color i S Grey paint Radiator grille SV Chromium plate Metallic S Solid Non primerless Clear Coat Option BBG 143 ADHESIVE INFORMATION MSDS Information ADHESIVE INFORMATION DESIGN REQUIREMENTS FOR MODIFICATIONS Contact the product supplier for the latest MSDS Material Safety Data Sheet information glassing Product Name Code Number Supplier Emergency Phone Numbers Sunstar Inc Sunnex adhesive for body SH 310 www sunstarea com 937 746 8575 06 1273 HM Henkel Corporation Terostat mastic adhesives l pares SA 462 USA 1 248 583 9300 SA 463 Chemtrec emergencv 1 800 424 9300 North America L L C i www eftec com SONEN 24 hour emergency 1 888 853 1758 Emergency transport 1 800 424 9300 NITTO Denko Stiffener for outer panel PE7000 www nitto com 81 6 6452 2101 Dow Chemical Co Betaseal adhesive Direct 57302 www dow com 24 hour emergency 1 989 636 4400 Customer Information 1 800 258 2436 BBG 144 REPLACING BOLTS Tightening Torque Table REPLACING BOLTS DESIGN REQUIREMENTS FOR MODI
22. 1 525 mm 60 in edges 1 729 5 mm 68 1 in K 1 520 mm 59 8 in L 996 6 mm 39 2 in M 1 710 mm 67 32 in BBG 69 UNIBODY AND FRAME BODY DIMENSIONS UNIBODY AND FRAME Crossmember and Body Mount Dimensions lt lt Front of vehicle A 4 311 65 mm 169 75 in D 376 94 mm 14 84 in G 472 97 mm 18 6 in K 909 28 mm 35 8 in N 272 91 mm 10 75 in R 442 02 mm 17 4 in U 268 69 mm 10 6 in B 520 mm 20 5 in E 68 14 mm 2 68 in H 844 21 mm 33 23 in L 383 22 mm 15 08 in P 326 32 mm 12 85 in S 220 01 mm 8 66 in BBG 70 MAZIAO219ZZ 508 05 mm 20 in F 343 87 mm 13 5 in J 329 36 mm 12 9 in M 220 22 mm 8 67 in Q 339 07 mm 13 35 in T 305 8 mm 12 in UNIBODY AND FRAME BODY DIMENSIONS 18 4 KJ AQ O N a fa oe 1 MAZIAO231ZZ NOTE Floor sheet metal removed for claritv lt Front of vehicle 1 009 mm 39 7 in B 1 134 mm 44 6 in C 1 250 mm 49 2 in D 1 225 mm 48 2 in E 1 331 mm 52 4
23. 104 METRIC ENGLISH CONVERSION REGULATIONS FOR ADDING COMMUNICATION CHART deeg BBG 169 EQUIPMENT BBG 105 INCH MILLIMETER EQUIVALENTS REMOTE KEYLESS ENTRY SYSTEM BBG 106 e jA BBG 171 BBG 1 DISCLAIMER GENERAL INFORMATION DISCLAIMER Important Regulatory Information GENERAL INFORMATION Emission standards and motor vehicle safety standards for new vehicles and equipment have been established by the United States and Canadian Governments under the provisions of the Clean Air Act the Noise Control Act and the National Traffic and Motor Vehicle Safety Act in the U S and the Canadian Motor Vehicle Safety Act in Canada These Acts govern NISSAN as the original equipment manufacturer of the NISSAN NV200 Compact Cargo vehicles They also govern dealers body builders and all others who manufacture and market new motor vehicles and equipment Part 568 of the Title 49 Code of Federal Regulations CFR describes requirements for intermediate manufacturers final stage manufacturers and manufacturers who assume legal responsibility for a vehicle This Body Builder s Guide Guide partially fulfills NISSAN s obligations as the original equipment manufacturer Additionally this guide identifies regulatory requirements to assist intermediate and final stage manufacturers to determine their obligations to conform with these standards Compliance labels affixed to NISSAN NV200 Compact Cargo vehicles provide the
24. 3 in D 715 mm 28 1 in E 88 mm 3 5 in With Door Seal and Interior Trim A 1 213 mm 47 8 in B 863 mm 34 0 in C 1 164 mm 45 8 in D 706 mm 27 8 in E 78 mm 3 1 in BBG 62 EXTERIOR BODY DIMENSIONS RH Slide Door Opening Measurements Without Slide Door Installed FTT EI e ae A y y lt Front of vehicle Without Door Seal and Interior Trim A 818 mm 32 2 in B 735 mm 28 9 in D 1 181 mm 46 5 in E 27 mm 1 06 in With Door Seal and Interior Trim 1 Headlining C 1 168 mm 46 0 in F 1 168 mm 46 0 in J 617 mm 24 3 in A 812 mm 32 0 in D 1 168 mm 46 0 in G 22 mm 0 9 in BBG 63 AAZIA0187ZZ C 1 181 mm 46 5 in F 1 181 mm 46 5 in B 728 mm 28 7 in E 35 mm 1 37 in H 190 mm 7 5 in EXTERIOR BODY DIMENSIONS LH Slide Door Opening Measurements Without Slide Door Installed ri Cl d em K K K N ef f A apne IN L EX v d A AAZIAO186ZZ KI Front of vehicle Without Door Seal and Interior Trim A 818 mm 32 2 in B 735 mm 28 9 in C 1 181 mm 46 5 in D 1 181 mm 46 5 in E 27 mm 1 06 in F 1 181 mm 46 5 in With Door Seal and Interio
25. 7 Adjust the beam pattern of each headlamp until the aim evaluation segment the area relative to both the highest and lowest cutoff line height is positioned within the vertical aim range dimensions shown on the aiming chart BBG 103 ADDING LIGHTS OR DEVICES ELECTRICAL ADDING LIGHTS OR DEVICES Added Lights or Accessories Controlled By Added Switches This section describes the connection points for added electrical accessories when these accessories are to be controlled by added switches not a part of the NISSAN released vehicle The added switches and wiring must have sufficient electrical capacity for the accessory load and must be protected by appropriate fuses or circuit breakers Also added current draw must not cause total loads to exceed capabilities of the base vehicle wiring Electrical Wiring Adding Lights or Electrical Devices N CAUTION Improper electrical tie ins mav affect vehicle operation i e engine transmission After all electrical or vehicle modifications confirm that no Diagnostic Trouble Codes DTCs are present and all systems operate normally Road test the vehicle to verify that no DTCs are present If DTCs are generated perform the appropriate diagnostic procedures and repairs Vehicle operation engine transmission may be affected if DTCs are not serviced Although there are many points in the electrical system to connect additional circuits certain connection points are recommended for reliabil
26. Gross Axle Weight Gross Axle Weight Rating Gross Combination Weight Rating Gross Vehicle Weight Gross Vehicle Weight Rating Harness Side High Strength Steel Heating Ventilation amp Air Conditioning BBG 167 ACRONYMS Acronym IC IDs ILSAC IPDM E R LDD MH MIL MPV MSDS NHTSA NNA OEM ORVR OSHA RF RFI RKE RPM SAE SB SgRP SRS SUB TCD TCM TPS TRA TRU TT USB UVW VDC VIN VSS ACRONYMS Description Inflatable Curtain Identifications International Lubricant Standardization and Approval Committee Intelligent Power Distribution Module Engine Room Load Divider Dolly Motor Home Malfunction Indicator Light Multi purpose Passenger Vehicle Material Safety Data Sheet National Highway Traffic Safety Administration NISSAN North America Original Equipment Manufacturer On Board Refueling Vapor Recovery Occupational Safety and Health Act Radio Frequency Radio Frequency Interference Remote Keyless Entry Revolutions Per Minute Society of Automotive Engineers School Bus Seating Reference Point Supplemental Restraint System Second Unit Body Trailer Converter Dolly Transmission Control Module Throttle Position Sensor Trailer Truck Truck Tractor Universal Serial Bus Unloaded Vehicle Weight Vehicle Dynamic Control Vehicle Identification Number Vehicle Speed Sensor BBG 168 METRIC ENGLISH CONVERSION CHART CONVERSION CHARTS CONVERSION CHARTS METRIC ENGLISH CONVERSION C
27. ON EQUIPMENT ADD ON EQUIPMENT ANTI CORROSION PROTECTION N CAUTION Failure to refinish bare metal will result in corrosion The basic steps to refinish bare metal are as follows 1 Prep the metal surface s as follows Remove burrs from the edges with a file or sandpaper B Thoroughiv clean the metal with solvent and allow to completelv drv C Applv self etching primer to all bare metal D Allow primer to properlv drv 2 Applv base coat paint and allow to properlv drv Applv clear coat and allow to properlv drv 4 Apply Nissan Bitumen Wax part number 999MP 9G001 P available at a Nissan dealer 146 SHELVING AND BULKHEAD INSTALLATION ADD ON EQUIPMENT SHELVING AND BULKHEAD INSTALLATION Bulkhead The bulkhead should be attached to the NISSAN supplied weld nuts in the roof crossmember and the floor No new attachment points should be added Loading should be distributed evenly utilizing as many mounting points as possible Before bulkhead installation it is necessary to cut away the rear portion of the headlining to avoid interference with the side curtain air bags deployment zones The headlining should not be trapped pinched or glued to the bulkhead To correctly measure the headlining cut line refer to HEADLINING CUT FRONT SIDE CURTAIN AIR BAGS CLEARANCE FOR BULKHEAD INSTALLATION BBG 18 BBG 147 SHELVING AND BULKHEAD INSTALLATION ADD ON EQUIPMENT
28. Part 15 of the FCC Rules Operation is subject to the following two conditions 1 The device may not cause harmful interference 2 The device must accept any interference received including interference that may cause undesired operation NOTE Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment For Canada These devices must comply with RSS 210 of Industry Canada Operation is subject to the following two conditions 1 The device may not cause interference 2 The device must accept anv interference including interference that mav cause undesired operation of the device BBG 105 REMOTE KEYLESS ENTRY SYSTEM ELECTRICAL REMOTE KEYLESS ENTRY SYSTEM Component Parts Location on Ce S AAZIA0155ZZ 1 Remote keyless entry receiver view with glove box 2 Body Control Module BCM view with instrument removed cluster and steering wheel removed 3 Horn relay 4 Horn 5 Front door switch LH 6 Sliding door switch LH 7 Back door switch 8 Sliding door switch RH 9 Front door switch RH BBG 106 REMOTE KEYLESS ENTRY SYSTEM ELECTRICAL System Diagram Keyfob Remote ke
29. RH Harness AAZIAO0126ZZ BBG 97 HARNESS LAYOUT ELECTRICAL Back Door RH Harness With Window Glass 21 012322 BBG 98 HARNESS LAYOUT ELECTRICAL Back Door RH Harness Without Window Glass AAZIA0124ZZ BBG 99 BULBS ELECTRICAL BULBS Exterior Lamp Item Wattage W Bulb L Turn signal parking lamp 28 8 3457 NAK Front combination lamp Headlamp low high 60 55 Halogen H13 Stop tail lamp 27 7 3047K Rear combination lamp Turn signal lamp 27 3157AK Back up lamp 16 921 High mounted stop lamp 16 921 License plate lamp 5 T10 Always check with an authorized NISSAN dealer for the latest parts information Interior Lamp Illumination Item Wattage W Bulb No Front room map lamp 5 W5W Cargo lamp 5 W5W Always check with an authorized NISSAN dealer for the latest parts information BBG 100 HEADLAMP AIMING ELECTRICAL HEADLAMP AIMING Inspection NOTE The aftermarket equipment manufacturer second stage manufacturer and upfitter are responsible for maintaining or restoring the headlamp adjustment after modifications to the vehicle are complete The upfitter is responsible for maintaining compliance with the Federal or Canadian Motor Vehicle Safetv Standards Preparation Before Adjusting Before performing aiming adjustment check the following Modifications are complete and the vehicle is unladen Adjust the t
30. a pressure type radiator cap To prevent engine damage use only a Genuine NISSAN radiator cap BBG 156 RECOMMENDED FLUIDS AND LUBRICANTS SPECIFICATIONS N CAUTION When adding or replacing coolant be sure to use only Genuine NISSAN Long Life Antifreeze Coolant blue or equivalent Genuine NISSAN Long Life Antifreeze Coolant blue is pre diluted to provide antifreeze protection to 34 F 37 C If additional freeze protection is needed due to weather where the vehicle is operated add Genuine NISSAN long life Antifreeze Coolant blue concentrate following the directions on the container If an equivalent coolant other than Genuine NISSAN Long Life Antifreeze Coolant blue is used follow the coolant manufacturer s instructions to maintain minimum antifreeze protection to 34 F 37 C The use of other types of coolant solutions other than Genuine NISSAN Long Life Antifreeze Coolant blue or equivalent may damage the engine cooling system Mixing any other type of coolant other than Genuine NISSAN Long Life Antifreeze Coolant blue including Genuine NISSAN Long Life Antifreeze Coolant green or the use of non distilled water will reduce the life expectancy of the factory filled coolant BBG 157 SUSPENSION SPECIFICATIONS SUSPENSION General Specification Front Front independent strut Suspension type Rear multi leaf with solid axle Front twin tube strut Shock absorber type Rear twin tube
31. be entered If more than five ID No codes are entered the oldest ID code will be erased Do you want to enter any additional kevfob ID codes l ADDITIONAL ID CODE ENTRY Unlock the door then lock again with lock unlock switch driver side in power window main switch Y Open driver side door END After entering ID code check operation of remote keyless entry system AAZIA0273GB BBG 108 FUEL SYSTEM PRECAUTIONS FUEL SYSTEMS FUEL SYSTEMS FUEL SYSTEM PRECAUTIONS General Modifications in the fuel system are not recommended either in the circuit or the components N WARNING When replacing fuel line parts be sure to observe the following Put a CAUTION FLAMMABLE sign in the workshop Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher Do not smoke while servicing fuel system Keep open flames and sparks away from the work area AN WARNING Before removing fuel line parts carry out the following procedures Put drained fuel in an explosion proof container and put the lid on securely Keep the container in safe area Release fuel pressure from the fuel lines Refer to the Fuel Pressure Release Procedure BBG 110 in this section Disconnect the battery negative terminal Always replace O rings and clamps with new ones Do not kink or twist hoses when they are being installed After connecti
32. lamp EPS CONSULT svstem 18 Red 10A Ignition PAPAY Ana WASTE system switch BCM Bluetooth 19 Red 10A Accessory Ignition contral unit duelo mirror and telematics system 20 Red 10A Accessory lgnition Heater mirror 21 Blue Ignition Blower relav 22 Blue Accessory Accessory relay BBG 77 GROUNDS ELECTRICAL GROUNDS Grounds N CAUTION Do not ground accessories directly to the battery negative terminal on any Nissan vehicle Doing so may interfere with the power generation voltage variable control system and cause poor or inoperative batterv charging Install electrical accessories using suitable body ground connections or ground to the engine block area Refer to BATTERY VOLTAGE CONTROL SYSTEM BBG 84 in this section It is the responsibility of the vehicle upfitter to install any grounds necessary for equipment from aftermarket or second stage equipment manufacturers NISSAN factory grounds should not be altered BBG 78 GROUNDS ELECTRICAL Permissible Ground Location Underhood AAZIA0207ZZ lt Front of vehicle 1 Permissible ground location Use a bolt nut and washers or self tapping screw with dielectric grease to fasten additional underhood accessory grounds BBG 79 GROUNDS
33. making any voltage connections and protect vehicle electrical systems by installing appropriate fusing devices For information on ground connections refer to GROUNDS BBG 78 in this section BBG 85 98 588 890600 12 UPFITTER PRE WIRING TELEMATICS Connector No M7 PRE WIRING FOR Connector TELEMATICS CONTROL MODULE Connector Color WHITE 1 2 314 5 6 7 8 9110 11 12 13 14115 16 17 18 19 20 21 2123 24 Terminal Signal Se Maximum Load 8 BLACK DOOR UNLOCK 20 9 AIRBAG WARNING 20 Do Not Use 10 Orange ACC 22 5A 11 Red COLLISION NOTIFY 20 Less than 10 mA 12 Blue CAN H 20 21 Pink DOOR LOCK 20 22 Black GND 22 10A 23 Yellow B 22 5 5 A 24 Pink CAN L 20 10129 05 SS3OOV DNIHIM 44d HANOLSMO MVDIHLOITAJ SS322V DNIM 2dUd H3IAOLS Q2 28 898S06 0VIZVV LD O D K D 2 ctor M43 M70 REAR SPEAKER WIRING Ta Connector Name AUDIO UNIT AV CONTROL UNIT WITHOUT NAVIGATION SYSTEM WITH NAVIGATION SYSTEM Connector Color WHITE WHITE 3 12 5 6 7 8 9
34. status of initial compliance at the date of manufacture by NISSAN Subsequent modifications made to this vehicle may affect the final certification of the engine vehicle or equipment The body builder conversion company or dealer has the responsibility to certify that the altered vehicle and equipment complies or continues to comply with all applicable motor vehicle safety standards and emissions regulations The body builder conversion company or dealer is responsible for making sure the modifications or installed equipment does not affect the safety of the vehicle which may result in a collision serious personal injury or death NISSAN does not assume the responsibility as the final stage manufacturer for modified or altered vehicles NISSAN is not responsible for the final certification product liability claims or warranty claims resulting from any component assembly or system being altered by the body builder conversion company dealer or vehicle purchaser NISSAN is not responsible for modifications which cause the vehicle to become noncompliant with any of the motor vehicle safety standards emissions regulations or modifications that cause the vehicle to be or become defective or unsafe Disclaimer All information specifications and illustrations in this manual are those in effect at the time of printing NISSAN reserves the right to change specifications or design without notice and without obligation The body builder conversi
35. the risk of personal injury or death in the event of a collision which would result in air bag inflation all maintenance must be performed by an authorized NISSAN dealer Improper maintenance including incorrect removal and installation of the SRS can lead to personal injury caused by unintentional activation of the system Do not use electrical test equipment on any circuit related to the SRS SRS wiring harnesses can be identified by yellow and or orange harnesses or harness connectors Precautions When Using Power Tools Air or Electric and Hammers When working near the Air bag Diagnosis Sensor Unit other Air bag System sensors with the ignition ON or engine running DO NOT use air or electric power tools or strike near the sensor s with a hammer Heavy vibration could activate the sensor s and deploy the air bag s possibly causing serious injury When using air or electric power tools or hammers always switch the ignition OFF disconnect the batterv and wait at least 3 minutes before performing anv service BBG 8 SUPPLEMENTAL RESTRAINT SYSTEM SRS COMPONENT LOCATIONS SAFETY INFORMATION SUPPLEMENTAL RESTRAINT SYSTEM SRS COMPONENT LOCATIONS EJ CTS EL o P JI
36. 0 203125 5 15937 45 64 0 703125 17 85937 7 32 0 21875 5 55625 23 32 0 71875 18 25625 15 64 0 234375 5 95312 47 64 0 734375 18 65312 1 4 0 250 6 35000 3 4 0 750 19 05000 17 64 0 265625 6 74687 49 64 0 765625 19 44687 9 32 0 28125 7 14375 25 32 0 78125 19 84375 19 64 0 296875 7 54062 51 64 0 796875 20 24062 5 16 0 3125 7 93750 13 16 0 8125 20 63750 21 64 0 328125 8 33437 53 64 0 828125 21 03437 11 32 0 34375 8 73125 27 32 0 84375 21 43125 23 64 0 359375 9 12812 55 64 0 859375 21 82812 3 8 0 375 9 52500 7 8 0 875 22 22500 25 64 0 390625 9 92187 57 64 0 890625 22 62187 13 32 0 40625 10 31875 29 32 0 90625 23 01875 27 64 0 421875 10 71562 59 64 0 921875 23 41562 7 16 0 4375 11 11250 15 16 0 9375 23 81250 29 64 0 453125 11 50937 61 64 0 953125 24 20937 15 32 0 46875 11 90625 31 32 0 96875 24 60625 31 64 0 484375 12 30312 63 64 0 984375 25 00312 1 2 0 500 12 70000 1 1 00 25 40000 BBG 171
37. 30 mm 76 0 in C 210 mm 38 3 in BBG 115 1 Front door jamb front at floor reference line lt Front of vehicle A 920 mm 36 2 in TANK LOCATION FUEL SYSTEMS Fuel Filler Neck B Pillar Area ak NS KI Front of vehicle B 400 mm 15 7 in A 300 mm 11 8 in drill precaution 1 Fuel filler area BBG 116 TRAILER TOW TRAILER TOW Do not tow a trailer with this vehicle This vehicle is not equipped with trailer tow equipment BBG 117 COOLING DESIGN REQUIREMENTS FOR MODIFICATIONS DESIGN REQUIREMENTS FOR MODIFICATIONS COOLING Engine Cooling System N CAUTION No modification to the engine cooling svstem radiator radiator shroud cooling fans liquid cooling circuit etc is allowed Sufficient air passage to the radiator must be maintained therefore do not block the air passage through the radiator grille to the radiator with publicitv plates posters trim or other decorative elements Reduced air flow can cause overheating and could lead to component damage BBG 118 HVAC DESIGN REQUIREMENTS FOR MODIFICATIONS HVAC Changes To The HVAC System Changes to the HVAC system are not recommended For liquid connection information service data and specifications refer to the service manual HVAC System Component Locations MANUAL AIR CONDITIONING SYSTEM AAZIA0156ZZ 1
38. 317 mm 51 9 in between slide doors 1 480 mm wells 58 3 in 1 219 4 mm 48 in behind wheel wells 1 390 8 mm 54 8 in G Maximum height at rear cargo H Maximum width at center of entrance with striker window opening area 1 198 mm 47 2 in 1 500 mm 59 1 in BBG 47 CARGO AREA BODY DIMENSIONS Wheel Well Clearance Cutaway Side View RH AAZIA0175ZZ NOTE View from inside of vehicle A Seat position B 296 mm 11 65 in rear most 856 mm 33 7 in center 952 mm 37 5 in front most 1 096 mm 43 15 in BBG 48 Cutaway Side View LH CARGO AREA BODY DIMENSIONS NOTE View from inside of vehicle A Seat position rear most 856 mm 33 7 in center 952 mm 37 5 in front most 1 096 mm 43 15 in B 296 mm 11 65 in BBG 49 21 015022 CARGO AREA BODY DIMENSIONS Cutaway Wheel Well and Rear Views
39. 35 7 21 1 535 7 21 1 Use commercial C rated tires only Do not use passenger rated tires This vehicle is equipped with special high load index 94 tires to carry a payload of up to 1 500 Ibs 680 kg as indicated on the tire information placard Some aftermarket replacement tires may have lower load index ratings Using tires with lower load index ratings will reduce the vehicle s maximum payload capacity for example tires with load index 84 would reduce maximum payload to 750 Ibs 340 kg and tires with load index 88 would reduce maximum payload to 544 kg 1 200 Ibs BBG 40 PASSENGER COMPARTMENT BODY DIMENSIONS BODY DIMENSIONS PASSENGER COMPARTMENT Seat Mounting Holes Front Seat Mounting Hole Dimensions C S AAZIA0227ZZ lt Front of vehicle A 380 mm 15 0 in B 375 mm 14 8 in C 560 mm 22 0 in D 550 mm 21 7 in N WARNING After removal and installation of the front passenger seat a zero point reset function must be performed bv a Nissan dealer using a special tool If zero point reset is not performed the occupant classification system may not operate normallv which may increase the risk of serious injurv or death in a collision BBG 41 PASSENGER COMPARTMENT BODY DIMENSIONS N WARNING Do no
40. 365 mm 2 625 9 mm SH ANGLE 13 5 L X210432 HEEL GAP 4 1 949 2 mm 344 5 mm 365mm Le Z 625 9 mm X 1 283 2 mm H POINT LOCUS TRAVEL 365 mm 2 625 9 mm POINT 0 SEAT SLIDE ANGLE Rearmost H pt X 465 6 mm Z 281 4 AAZIA0294GB NOTE The X Y Z values are measured from the front seat front bolt holes RH Manual Track H POINT 5 FULL REAR FULL DOWN FULL DOWN X 1 264 9 mm 4 XS 12149 mm Y 365 mm TORSO ANGLE Y 365 2 653 9 mm 21 I H POINT ES 653 9 mm FULL DOWN FULL FORWARD X 1 024 9 mm Y 365 mm Z 653 9 mm g CUSH SSR ANGLE 13 5 ART OT 9 LA Mec HEEL GAP o va be 1 024 9 mm 372 5 mm B imm Y 365 mm 4 2 653 9 mm 1 264 9 mm XT A H POINT LOCUS TRAVEL 365 E PET JMM POINT 0 SEAT SLIDE ANGLE Rearmost H pt 465 6 mm 2 281 4 mm AAZIA0295GB NOTE The X Y Z values are measured from the front seat front bolt holes BBG 46 CARGO AREA BODY DIMENSIONS CARGO AREA Interior Dimensions Overall AAZIA0149ZZ A Length behind seat back in B Maximum length at floor behind C Maximum cargo height upright position seat base 1 330 mm 52 4 in rear most 2 022 mm 79 6 in 2 103 5 mm 82 8 in center 2 144 mm 84 4 in front most 2 262 mm 89 1 in D Height at rear wheel center E Maximum width at floor F Width at floor between wheel 1
41. 6 in B 845 mm 33 3 in C 1 275 mm 50 2 in D 817 mm 32 2 in E 1 138 mm 44 8 in BBG 52 SIGN AREA BODY DIMENSIONS SIGN AREA RH Exterior Dimensions AAZIA0151ZZ A 918 mm 36 1 in B 825 mm 32 5 in C 408 mm 16 1 in D 713 mm 28 1 in E Inset depth 18 mm 0 7 in F 781 mm 30 7 in G 450 mm 17 7 in H 300 mm 11 8 in J 81 mm 3 2 in K 723 mm 28 5 in L 114 mm 4 5 in M 1 115 mm 43 9 in N 693 mm 27 3 in P 180 mm 7 1 in Q 210 mm 8 3 in R 440 mm 17 3 in BBG 53 SIGN AREA BODY DIMENSIONS LH Exterior Dimensions e O M _ _ A v v AAZIAO165ZZ A 674 mm 26 5 in B 836 mm 32 9 in C 987 mm 38 9 in D 1 059 mm 41 7 in E 1 429 mm 56 3 in F 1 587 mm 62 5 in G 210 mm 8 3 in H 322 mm 12 7 in J 383 mm 15 1 in K 760 mm 29 9 in L 1 330 mm 52 4 in M 2 670 mm 105 1 in N 250 mm 9 8 in P 785 mm 80 9 in Q 258 mm 10 2 in R Inset depth 18 mm 0 7 S 783 mm 30 8 in BBG 54 SIGN AREA BODY DIMENSIONS RH Slide Door Exterior Dimensions
42. BG 143 ee a ee P doeet dort a GVWR CAPACITY BB 36 ADHESIVE INFORMATION BBG 144 d d dal REPLACING BOLTS BBG 145 VAN OPTION MASS BBG 37 DIMENSIONS eege BBG 39 ADD ON BBG 146 BODY DIMENSIONS BBG 41 ANTI CORROSION PROTECTION BBG 146 PASSENGER COMPARTMENT BBG 41 SHELVING AND BULKHEAD CARGO AREA BBG 47 INSTALLATION BBG 147 222545222525 0422 e BBG 53 ROOF RACKS x sce ia edes dp d BBG 153 A 889 61 SPECIFICATIONS BBG 155 UNIBODY AND FRAME BBG 70 RECOMMENDED FLUIDS AND LUBRICANTS BBG 155 ELECTRICAL BBG 72 BBG 158 FUSE AND RELAY INFORMATION BBG 72 TURNING RADIUS BBG 163 GROUNDS BBG 78 WHEEL AND BBG 164 BATTERY VOLTAGE CONTROL SYSTEM BBG 84 BULBS ou ete tea BBG 165 BATTERY VOLTAGE CONNECTION BBG 85 BATTERY BBG 166 CUSTOMER PRE WIRING ACCESS BBG 86 HARNESS LAYOUT BBG 88 ACRONYMS BBG 167 GEO IBBE 101 CONVERSION CHARTS BBG 169 ADDING LIGHTS OR DEVICES BBG
43. Class C Driver 8 N Gross vehicle weight rat and Passenger 3 Point ing Manual Belts Frontal Air Bags Side Air Bags and Curtain Side Air Bags O to 9 or X The code for A the check digit is deter S tiec egi mined by a mathematical computation 10 D Model year D 2013 11 K Manufacturing plant K ais Cuernavaca Mexico 12 13 14 e XXXXXX Vehicle serial number Chassis number 16 17 BBG 34 CLASS Model Variation Prefix and suffix designations CLASS MODEL INFORMATION Position Character Qualifier Definition 1 Y Body type Y Cargo Van 2 DR Engine DR MR20DE 2 0L 4 A Axle A 2WD 5 L Drive L LH D S 6 D Grade G SV 7 V Transmission V CVT 8 9 M20 Model M20 NV200 10 11 E Intake E EGI N Canada 12 U Zone U USA 13 A Equipment A Std Equipment 14 15 16 XXXXX Option Codes Option Codes 17 18 Bodv Engine Transmission Destination Grade Equipment Model USA SV NV200 YDRALGV EUA 5 NV200 YDRALDV EUA Cargo Van CVT 2 0L SV NV200 YDRALGV ENA Canada S NV200 YDRALDV ENA BBG 35 GVWR CAPACITY MODEL INFORMATION GVWR CAPACITY Gross Vehicle Weight Rating GVWR is the weight specified by NISSAN as the maximum allowable weight for the loaded vehicle The GVW must not exceed the Gross Vehicle Weight Rating GVWR shown on the FMVSS CMVSS Certification Label The GVW eq
44. Code of Federal Regulations Parts 567 3 568 3 and 571 3 where noted Canadian definitions are from Canada Motor Vehicle Safety Regulations Section 2 1 and are in italics NISSAN definitions are for the purpose of this publication only Some terms are followed by an abbreviation that is used throughout this publication USA Accessory Reserve Capacity ARC The amount of accessory or modification weight that can be added to a vehicle before its unloaded vehicle weight exceeds the unloaded vehicle weight for which Nissan has established FMVSS CMVSS compliance Brake Switch Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed This signal is used mainlv to decrease the engine speed while driving the vehicle Completed Vehicle A vehicle that requires no further manufacturing operations to perform its intended function other than the addition of readilv attachable components such as mirrors or tire and rim assemblies or minor finishing operations such as painting 49CFR568 3 Curb Weight Is the weight of a motor vehicle with standard equipment maximum capacitv of engine fuel oil and coolant and if so equipped air conditioning and additional weight optional engine 49CFR571 3 Engine Control Module ECM The ECM consists of a microcomputer and connectors for signal input and output and for the power supplv and also controls the engine Gross Combination Weight Ratin
45. D BULKHEAD INSTALLATION ADD ON EQUIPMENT Floor BBG The shelves bolt to the same location on the floor as the D rings if equipped Loading should be distributed eee evenly utilizing as many mounting points as possible AAZIA0224ZZ KA Front of vehicle Bolt locations for shelving installation All bolts are 8 x 1 25 Mounting point loading not to exceed 10 kg 22 Ibs per point A 817 mm 32 2 in B 845 mm 33 3 in C 1 005 mm 39 6 in D 840 mm 33 1 in E 817 mm 32 2 in F 1 138 mm 44 8 in BBG 151 SHELVING AND BULKHEAD INSTALLATION ADD ON EQUIPMENT Interior Roof Bow Mounting Points Loading should be distributed evenly utilizing as many mounting points as possible lt MO i 57 02 dl gt
46. ENSIONS Back Door Opening Measurements 17122 1 175 mm 46 3 in B 1 238 mm 48 75 in C 1 260 mm 49 6 in D 1 250 mm 49 2 in E 193 mm 7 6 in BBG 67 EXTERIOR BODY DIMENSIONS Doors and Mirrors Dimensions Overhead View 0 AAZIAO1722Z A 3 523 mm 138 7 in B With Mirrors Unfolded 2 010 C With Mirrors Folded 1 868 mm mm 79 1 in 73 54 in D 671 mm 26 4 in E 1 019 mm 40 1 in F 1 537 mm 60 5 in G 2 919 mm 114 9 in BBG 68 EXTERIOR BODY DIMENSIONS Exterior Overall Dimensions 21 017322 4 732 5 186 3 2 925 115 2 968 2 38 1 D 839 3 33 535 7 21 F 1 226 7 mm 48 3 in G 1 871 7 mm 73 7 in H Between front fender outboard J
47. FICATIONS Tightening torque Without lubricant Bolt Bol Pitch Grade diameter Hexagon head bolt Hexagon flange bolt size mm Tn N m kg m ft lb in Ib N m kg m ft Ib in Ib M6 6 0 1 0 5 5 0 56 4 49 7 0 71 5 62 1 25 13 5 1 4 10 E 17 1 7 13 8 8 0 1 0 13 5 1 4 10 17 1 7 13 1 5 28 2 9 21 35 3 6 26 4T M10 10 0 1 25 28 2 9 21 35 3 6 26 1 75 45 4 6 33 55 5 6 41 M12 12 0 1 25 45 4 6 33 65 6 6 48 M14 14 0 1 5 80 8 2 59 100 10 74 M6 6 0 1 0 9 0 92 7 80 11 1 1 8 97 1 25 22 2 2 16 28 2 9 21 M8 8 0 1 0 22 2 2 16 28 2 9 21 1 5 45 4 6 33 55 5 6 41 71 M10 10 0 1 25 45 4 6 33 55 5 6 41 1 75 80 8 2 59 100 10 74 M12 12 0 1 25 80 8 2 59 100 10 74 M14 14 0 1 5 130 13 96 170 17 125 M6 6 0 1 0 11 1 1 8 13 5 1 4 10 1 25 28 2 9 21 35 3 6 26 M8 8 0 1 0 28 2 9 21 35 3 6 26 1 5 55 5 6 41 80 8 2 59 9T M10 10 0 1 25 55 5 6 41 80 8 2 59 1 75 100 10 74 130 13 96 M12 12 0 1 25 100 10 74 130 13 96 M14 14 0 1 5 170 17 125 210 21 155 Nominal diameter 1 Special parts are excluded 2 This standard is applicable to bolts having the following marks embossed on the bolt head Grade AE 4 7T Nominal diameter of bolts threads Unit mm Metric screw threads QT copian 9 MGIO44A BBG 145 ANTI CORROSION PROTECTION ADD
48. Front air control shown with optional rear window defroster button BBG 119 EXHAUST DESIGN REQUIREMENTS FOR MODIFICATIONS EXHAUST Exhaust System Changes to the exhaust system are not recommended 12 50 5 1 kg m 37 ft Ib 48 5 N m 4 9 kg m 36 ft Ib 58 0 N m 5 9 kg m 43 ft Ib 2 48 5 N m 4 9 kg m 36 ft Ib 21 013822 BBG 120 EXHAUST DESIGN REQUIREMENTS FOR MODIFICATIONS 1 Intermediate exhaust tube 2 Exhaust bolt springs 3 Ring gasket 4 Front exhaust tube 5 Exhaust bolt springs 6 Ring gasket 7 Gasket 8 Main muffler 9 Ring gasket 10 Exhaust bolt springs 11 Tailpipe with secondary muffler 12 Heated oxygen sensor A Alwavs replace after everv disas semblv BBG 121 EXHAUST DESIGN REQUIREMENTS FOR MODIFICATIONS Exhaust Measurements AAZIAO0188ZZ NOTE Shown as viewed from below BBG 122 EXHAUST DESIGN REQUIREMENTS FOR MODIFICATIONS lt Front of vehicle 1 Leading edge of bracket 2 Front edge of main muffler 3 Rear edge of main muffler 4 Rear edge of body channel 5 Fron
49. HART Conversion Unit Type Indicated Unit Conversion Coefficient km mile km mile 0 6214 Length m ft m ft 3 281 mm in mm in 0 03937 Temperature Differ C F F 1 8 C 32 kg Ib Ib 2 205 Mass g 02 g 02 0 03527 kN 9 807 KN Mon US ton ton US ton 1 102 Imp ton Imp ton 0 9842 Force N ka Ib k N 9 807 9 Ib 2 205 N N 0 009807 OZ a 02 0 03527 kPa 98 07 kPa kg cm kg cm bar 0 9807 psi psi 14 22 kPa 0 1333 Pressure idis mmHg mbar 1 333 inHg 0 03937 kPa 0 009807 kPa mbar mmH inH 4O mmH mbar 0 09807 inH 20 0 03937 kPa 98 07 Inflation Pressure a kg cm bar 0 9807 psi 14 22 m s ft s m s ft s 3 281 Speed km h MPH km h MPH 0 6214 A kW 0 001163 ca Ee Heating KW keal h BTU h BTU h 8 968 kW kcal h 859 8 Unbalance g cm oz in g cm oz in 0 01389 BBG 169 METRIC ENGLISH CONVERSION CHART CONVERSION CHARTS Conversion Unit Type Indicated Unit Conversion Coefficient Nem geg Nm 9 807 kg m 10 _ ere in Ib kg m ft lb 7 233 Torque in lb 86 80
50. NT ZONES SAFETY INFORMATION Front Air Bag Modules Overhead View TA qi ay AAZIA0335GB lt Front of vehicle 1 Driver air bag module 2 Side curtain air bag module 3 Side air bag module driver driver 4 Side air bag module passenger 5 Side curtain air bag module pas 6 Front passenger air bag module senger BBG 13 FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION Front Air Bag Modules Driver Side U IT U RAI AAZIA0336GB Front of vehicle 1 Side curtain air bag module 2 Side air bag module located at 3 Driver air bag module located in located behind LH side of headlin outboard side of driver seatback steering wheel ing and across windshield header BBG 14 FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION Front Air Bag Modules Passenger Side fils mA ma AAZIA0337GB Front of vehicle 1 Side curtain air bag module 2 Front passenger air bag module 3 Side air bag module located at loca
51. REQUIREMENTS FOR MODIFICATIONS 2 Precautions in spot welding HSS 150 This work should be performed under standard working conditions Always note the following when spot welding HSS The electrode tip diameter must be sized properly according to the metal thickness D 2T 3 mm D D 2T 0 12 in D Tip diameter T T Metal thickness PIIAO146E The panel surfaces must fit flush to each other leaving no gaps Correct Incorrect Incorrect PIIAO147E Follow the specifications for the proper welding pitch NOTE The minimum welding pitch varies with the thickness of panels to be welded In general observe the values in the following table Note that excessively small pitch allows the current to flow through surrounding portions resulting in poor welding strength Thickness T Minimum mm in pitch L me an 0 6 0 024 10 0 39 or over 0 8 0 031 12 0 47 or over 1 0 0 039 18 0 71 or over 1 2 0 047 20 0 79 or over 1 6 0 063 27 1 06 or over 1 8 0 071 31 1 22 or over BBG 141 VEHICLE INTERIOR DESIGN REQUIREMENTS FOR MODIFICATIONS VEHICLE INTERIOR Modifications in the Vehicle Interior General The modifications should not affect the operation of the control units pedals switches rods etc located in the area affected by the modification After any modification to the body that affect the acoustic and thermal insulation th
52. RMATION Side Curtain Air Bag Inflation Zones Overhead View AAZIA0260ZZ Front of vehicle A 210 mm 8 27 in B 60 mm 2 36 in between door C 60 mm 2 36 in between door glass trim edge and air bag glass trim edge and air bag D 210 mm 8 27 in BBG 26 FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION Side Air Bag Inflation Zones Overhead View lt gt 5 A 7 IU xc gt lt AAZIA0261ZZ Front of vehicle A 200 mm 7 87 in B 115 mm 4 53 in between door 115 mm 4 53 in between door glass trim edge and air bag glass trim edge and air bag D 200 mm 7 87 in BBG 27 ALTERED VEHICLES SAFETY INFORMATION ALTERED VEHICLES Safety Emissions Certification Labels for Altered Vehicles USA person or company who alters previously certified vehicle before the first purchase by the final customer in such a manner that its stated weight ratings are revised is required by Federal Regulation 49 CFR Part 567 7 to affix Altered Vehicle Certification Label in addition to the FMVSS and CMVSS Certification Label The label must be affixed to the vehicle in the manner and form described in 49 CFR Part 567 4 The label shall unless riveted be permanently affixed i
53. Wheelarch Height at Maximum Pavload Weight lt Front Tire Size 185 60R15C 94 92T Front wheelarch height Hf 682 mm 26 9 in Rear wheelarch height Hr 683 mm 26 9 in 1 Fuel radiator coolant and engine oil full Spare tire jack hand tools and mats in designated positions BBG 162 TURNING RADIUS SPECIFICATIONS TURNING RADIUS Curb to Curb AAZIA0062ZZ A 11 2 m 36 7 ft BBG 163 WHEEL AND TIRE SPECIFICATIONS WHEEL AND TIRE Wheels and Tires Grade Road wheel Tire Size Spare tire size 5 SV 15X5 5JJ Steel 185 60R15C 94 92T 7 185 60R15C 94 92T Use commercial C rated tires only Do not use passenger rated tires Wheel Dimensions Diameter 15in Width 168 mm 6 61 in Offset 45 mm 1 77 in Bolt pattern 5x114 3 mm Center bore 66 0 1 mm 0 00 mm Lug nut thread pitch M12 X 1 25 Brake caliper clearance 2 5 mm 0 10 BBG 164 BULBS SPECIFICATIONS BULBS Exterior Lamp Item Wattage W Bulb No TN Turn signal parking lamp 28 8 3457 NAK Front combination lamp Headlamp low high 60 55 Halogen H13 Stop tail lamp 27 7 3047K Rear combination lamp Turn signal lamp 27 3157AK Back up lamp 16 921 High mounted stop lamp 16 921 License plate lamp 5 T10 Always check with an authorized NISSAN dealer for the latest parts information In
54. aken off under any circumstance Before starting repair work be sure to disconnect the negative terminal of the battery Pay attention to ventilation and health of the operators Paint and sealants may generate poisonous gases when heated by fire N WARNING Do not heat bend or cut high strength steel or the structural integritv of the vehicle mav be compromised High Strength Steel Locations The grev shading in the following illustrations indicate bodv areas with high strength steel HSS Front 00 Du 0 CZ Ta C 96 elo 9 Co 21 012922 BBG 131 MODIFICATIO REMENTS FOR REQUI DESIGN HIGH STRENGTH STEEL LOCATIONS BBG 132 HIGH STRENGTH STEEL LOCATIONS DESIGN REQUIREMENTS FOR MODIFICATIONS Right Side AAZIA0132ZZ Left Side DD MIT AAZIA0133ZZ BBG 134 NTS FOR MODIFICATIONS REQUIREME DESIGN HIGH STRENGTH STEEL LOCATIONS BBG 135 DESIGN REQUIREMENTS FOR MODIFICATIONS HIGH STRENGTH STEEL LOCATIONS Rear Right Side BBG 136 HIGH STRENGTH STEEL LOCATIONS DESIGN REQUIREMENTS FOR MODIFICATIONS BBG Af AI
55. aust must be maintained as installed by the factory BBG 127 UNIBODY AND FRAME DESIGN REQUIREMENTS FOR MODIFICATIONS UNIBODY AND FRAME N WARNING Failure to follow the recommendations below mav weaken the vehicle structure which could result in death or serious injurv Do not modify or alter the front crush horns Modifications or alterations could adversely affect the vehicle in a crash The vehicle structure is a unibody design with high strength steel support areas High strength steel locations are not intended for modification Refer to HIGH STRENGTH STEEL LOCATIONS BBG 131 in this section BBG 128 JACK DESIGN REQUIREMENTS FOR MODIFICATIONS JACK Jacking and Lifting Points Jack Storage NOTE Jack and tools are stored under front passenger seat 1 2 AAZIAO217ZZ BBG 129 JACK DESIGN REQUIREMENTS FOR MODIFICATIONS Garage Jack Points AAZIA0158ZZ 2 Pole Lift Points AAZIA0159ZZ BBG 130 HIGH STRENGTH STEEL LOCATIONS DESIGN REQUIREMENTS FOR MODIFICATIONS HIGH STRENGTH STEEL LOCATIONS Precaution in Repairing High Strength Steel HSS N WARNING While working suitable work clothes a work and safety shoes must be worn To prevent burns a long sleeve shirt and trousers must also be worn and must not be t
56. clear indelible indented or embossed or of a color that contrasts with the background color of the label and in block capitals and numerals not less than 2 0 mm 0 1 in high The label shall be permanently affixed to the same surface as that to which the FMVSS or CMVSS label is affixed BBG 29 BRAKE COMPLIANCE GUIDELINES SAFETY INFORMATION BRAKE COMPLIANCE GUIDELINES Brake Compliance Guidelines FMVSS and CMVSS 105 Any changes to the vehicle must still complv with FMVSS and CMVSS 105 allowing for the following provisions No alterations modifications or replacements are made to the following systems parking brake anti lock brakes engine vacuum Steering wheels or tires brakes indicator lamps and wiring brake system reservoir labeling suspension ride height or spring rate The vehicle is re balanced by the addition of an equivalent weight if components are permanently removed The applicable GAWRs and GVWR weights are not exceeded The applicable center of gravity limitations are met The vertical distance from the ground to the completed vehicle center of gravity should not exceed 1 219 2 mm 48 in at the Gross Vehicle Weight Rating GVWR BBG 30 FMVSS AND CMVSS REGULATION LIST SAFETY INFORMATION FMVSS AND CMVSS REGULATION LIST Standards For FMVSS standards refer to the following website http www nhtsa gov staticfiles rulemaking pdf FMVSS QuickRefGuide HS811439 pdf For CMVSS s
57. e NOTE Horizontal adjustment is not possible If horizontal adjustment is off then the headlamp assembly from that side should be replaced MAZIAO127ZZ A Screen surface B Lowest cutoff line height C Center of headlamp bulb H V point D Highest cutoff line height H Horizontal center line of head L 10 32 8 ft lamp V Vertical center line of headlamp BBG 102 HEADLAMP AIMING ELECTRICAL 1 Place the screen on flat surface the same level as the vehicle NOTE Surface should be free of any debris that would cause a difference in vehicle side to side height 2 Face the front of the vehicle to the screen and measure distance between the headlamp center and the screen surface Distance between the headlamp center and the screen L 10 m 32 8 ft 3 Block the opposite headlamp from projecting a beam pattern onto the adjustment screen using a suitable object Aim each headlamp individually N CAUTION Never cover the lens surface with tape or plastic etc The lens is made of resin 4 Start the engine Turn the headlamps on 5 Determine the preferred vertical aim range dimensions using the illustration and table Headlamp Center Height Highest Cutoff Lowest Cutoff mm in mm in mm in 700 800 27 56 31 49 4 0 0 157 30 0 1 18 801 31 54 17 0 0 67 44 0 1 73 6 Measure the projected beam within the aim evaluation segment on the screen
58. e new and or modified insulation must meet or exceed the original specifications The ergonomic access to the controls for the driver must not be prevented by the installation of new components Any modifications made by the aftermarket equipment manufacturer second stage manufacturer and upfitter must be properly sealed to protect against corrosion The aftermarket equipment manufacturer second stage manufacturer and upfitter must ensure that any modifications that have been made to the cabin still meet the legal requirements regarding the interior and exterior characteristics No new holes should be drilled to allow for attaching any new components to the roof of the cabin Modifications in the Roof of the Cabin When attaching equipment to the roof make sure that the added weight does not exceed the maximum roof load limit All components that pass through the external sheet metal for electric cables telephone aerials etc must be properly sealed Only NISSAN approved products should be used Changes to the center of gravity should not exceed the maximum authorized height BBG 142 PAINT WORK The aftermarket equipment manufacturer second stage manufacturer and upfitter are responsible for repairing PAINT WORK DESIGN REQUIREMENTS FOR MODIFICATIONS any damage to the paint incurred while modifying the vehicle Only NISSAN specified paint should be used for these repairs Refer to the BRM section in the Service Manual
59. e performed by a Nissan dealer 11 Install all the seat fastener caps BBG 42 PASSENGER COMPARTMENT BODY DIMENSIONS RH Front Seat Front Mounting Hole Location AAZIA0147ZZ 1 Inboard center of hole 2 Outboard center of hole X 874 1 mm 34 4 in X 874 1 mm 34 4 in Y 188 6 mm 7 4 in Y 568 mm 22 4 in Z 265 6 mm 10 5 in Z 265 6 mm 10 5 in BBG 43 PASSENGER COMPARTMENT LH Front Seat Front Mounting Hole Location J 22 7 BODY DIMENSIONS i CC e AAZIA0146ZZ 1 Inboard center of hole 2 Outboard center of hole X 874 1 mm 34 4 in X 874 1 mm 34 4 in Y 188 6 mm 7 4 in Y 568 mm 22 4 in Z 265 6 mm 10 5 in Z 265 6 mm 10 5 in BBG 44 PASSENGER COMPARTMENT BODY DIMENSIONS Seat Position Diagrams SgRP Front Seat Dimension 21 014822 NOTE Seat is in full down and back position A 1 429 mm 56 3 in B 403 mm 15 9 in C 464 mm 18 3 in D 365 mm 14 4 in BBG 45 PASSENGER COMPARTMENT BODY DIMENSIONS LH Manual Track H POINT FULL REAR FULL DOWN FUEL DOWN NEUTRAL X 1 283 2 mm X 1 214 9 mm Y 365 mm TORSO ANGLE Y 365 mm Z 625 9 mm 219 Z 625 9 mm HPOINT FULL DOWN FULL FORWARD X 1 043 2 mm Y
60. e position sensor etc The throttle position sensor responds to the throttle valve movement Truck A motor vehicle designed primarily for the transportation of property or special purpose equipment but does not include a competition vehicle a crawler mounted vehicle a three wheeled vehicle a trailer a work vehicle a vehicle imported temporarily for special purposes a vehicle designed for operation exclusively off road or a low speed vehicle Unloaded Vehicle Weight The weight of a vehicle equipped with the containers for the fluids necessary for the operation of the vehicle filled to their maximum capacity but without cargo or occupants Vehicle Speed Sensor VSS The speed signal sent to the ECM from the sensor The ECM receives vehicle speed signals from two different paths via the CAN communication line One signal is from the ABS actuator and electric unit control unit via the combination unit and the other signal is sent from the TCM Walk In Van A van type of truck in which a person having a height of 1 700 mm 66 93 in can enter the occupant compartment in an upright position by a front door BBG 7 BBG SUPPLEMENTAL RESTRAINT SYSTEM SRS PRECAUTIONS SAFETY INFORMATION SAFETY INFORMATION SUPPLEMENTAL RESTRAINT SYSTEM SRS PRECAUTIONS Precaution for Supplemental Restraint System SRS Air Bag and Pre Tensioner WARNING To avoid rendering the SRS inoperative which could increase
61. e set up A maximum of 5 IDs can be set up simultaneously BBG 107 REMOTE KEYLESS ENTRY SYSTEM ELECTRICAL Keyfob ID Setup Get in the vehicle close all doors and lock doors with door lock switch on door panel Insert key into and remove it from ignition key cylinder six times within 10 seconds All doors unlock automatically NOTE Withdraw key completely from ignition key cylinder each time If procedure is performed too fast system will not enter registration mode Insert key into ignition key cylinder and turn to position within 3 seconds of all doors automatically unlocking in previous step Then lock doors with door lock switch on door panel Y Push any button on keyfob once All doors unlock simultaneously At this time the oldest ID code is erased and the new ID code is entered Do you want to enter any additional keyfob ID codes A maximum of five ID codes can be entered If more than five ID codes are entered the oldest ID code will be erased No D ADDITIONAL ID CODE ENTRY Unlock the door then lock again with lock unlock switch driver side in power window main switch NOTE Perform this procedure even if the door is in the un lock state Push any button on keyfob once Hazard warning lamps will then flash twice At this time the oldest ID code is erased and the new ID code is entered A maximum of five ID codes can
62. ectrical accessories with the engine running to avoid discharging the vehicle battery Adding electrical devices puts more load on the electrical system and the battery The engine control module ECM monitors battery voltage If battery voltage drops below 12 volts engine RPM is increased up to 900 RPM maximum for idle condition when the engine is at normal operating temperature RPM will decrease as battery voltage increases Engine RPM changes are gradually ramped up and down by ECM control For battery specifications refer to Battery BBG 166 in the Specifications section BBG 84 BATTERY VOLTAGE CONNECTION ELECTRICAL BATTERY VOLTAGE CONNECTION N CAUTION To avoid vehicle damage anv aftermarket wiring installations must not interfere with OEM wiring or electrical systems It is the upfitter s responsibility to take the following precautionary measures when any aftermarket electrical wiring is being installed The upfitter is responsible to calculate all additional current load specifications and install appropriately rated wiring and fuse protection The upfitter is responsible to not exceed the vehicle s maximum rated current capacity The upfitter is responsible to maintain integrity of the vehicle s electrical systems The upfitter is responsible for safety testing of any electrical modifications to the vehicle Refer to manufacturer specifications for aftermarket electrical accessories to be installed before
63. g GCWR The value specified bv the manufacturer as the loaded weight of a combination vehicle 49CFR571 3 Gross Vehicle Weight Rating GVWR The value specified by the manufacturer as the loaded weight of a single vehicle 49CFR571 3 HO2 Heated Oxygen Sensor The sensor after the three way catalyst manifold that monitors the oxygen level in the exhaust gas on each bank Lamps Reflective Devices and Associated Equipment A lamp that is mounted on a multipurpose passenger vehicle truck or bus for the purpose of providing illumination to load or unload cargo Seating system Any seating position that can be adjusted to conform to different configurations SgRP The theoretical hip point used by manufacturers when designing a vehicle More specifically it describes the relative position of the seated dummy s hip point when the seat is set in the rearmost and lowermost seating position Also known as the R point reference point Throttle Position Sensor TPS The electric throttle control actuator that consists of the throttle control motor throttle position sensor etc The throttle position sensor responds to the throttle valve movement Truck A motor vehicle with motive power except a trailer designed primarily for the transportation of property or special purpose equipment 49CFR571 3 Unloaded Vehicle Weight UVW The weight of a vehicle with maximum capacity of all fluids necessary for operat
64. g Deployment Keep out Zone modifications this area Air Bag Inflation Zone 7 e TA AAZIA0359GB lt Front of vehicle 1 Reference point zone follows 2 Reference point zone follows A 635 mm 25 00 in windshield surface instrument panel surface contour B 405 mm 15 94 in C 685 mm 26 97 in D 510 mm 20 08 in BBG 21 FRONT AIR BAG DEPLOYMENT ZONES INFLATED AIR BAG ZONE DIMENSIONS Driver and Passenger Air Bag Inflation Zones Forward View SAFETY INFORMATION 1 Reference point door glass trim edge 4 Maximum inflated front passen ger air bag B 535 mm 21 06 in E 690 mm 27 17 in H 125 mm 4 92 in 2 Maximum inflated driver air bag 5 Reference point door glass trim edge C 535 mm 21 06 in F 150 mm 5 91 in between door glass trim edge and air bag BBG 22 AAZIA0258ZZ 3 Reference point vehicle center line A 150 mm 5 91 in between door glass trim edge and air bag D 475 mm 18 70 in G 120 mm 4 72 in FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION Front Air Bag Inflation Zones Overhead View Ti all uy
65. g equipment on the vehicle and the amount bv which the weight of anv optional engine with which the vehicle is equipped exceeds the weight of the standard engine Engine Control Module ECM The ECM consists of a microcomputer and connectors for signal input and output and for the power supple The ECM also controls the engine Gross Combination Weight Rating The value specified bv the manufacturer as the loaded weight of a combination vehicle 49CFR571 3 Gross Vehicle Weight Rating or GVWR The value specified bv the vehicle manufacturer as the loaded weight of a single vehicle H02 Heated Oxygen Sensor The sensor after the three way catalyst manifold that monitors the oxygen level in the exhaust gas on each bank Lamps Reflective Devices and Associated Equipment A lamp that is mounted on a multipurpose passenger vehicle truck or bus for the purpose of providing illumination to load or unload cargo or passenger Seating System Any seating position that can be adjusted to conform to different configurations SgRP The theoretical hip point used by manufacturers when designing a vehicle More specifically it describes the relative position of the seated dummy s hip point when the seat is set in the rearmost and lowermost seating position Also known as the R point reference point Throttle Position Sensor TPS The electric throttle control actuator consisting of the throttle control motor throttl
66. his instruction may cause incorrect operation of the occupant classification system and front passenger air bag or system failure and may increase the risk of serious injurv or death in a collision The front passenger seat is equipped with seat weight sensors as part of the supplemental restraints occupant classification system The occupant classification sensors weight sensors are on the seat cushion frame under the front passenger seat and are designed to detect an occupant and objects on the seat The front passenger air bag status lamp is illuminated when the svstem is disabled For occupant classification svstem and front passenger air bag operation refer to the Owner s Manual For repair of the front passenger seat occupant classification svstem air bags or if an air bag warning lamp is illuminated refer to a Nissan dealer For seat mounting and fastener torque specifications refer to Seat Mounting Holes BBG 41 BBG 11 FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION FRONT AIR BAG DEPLOYMENT ZONES FRONT AIR BAG MODULE LOCATIONS N WARNING Modifications must not interfere with air bag modules or deplovment zones Damage to air bag modules and objects placed within air bag deplovment zones mav cause serious personal injurv or death NOTE Do not add accessorv items that when installed will interfere with the installed position of the air bag or the zones of the deploving air bags BBG 12 FRONT AIR BAG DEPLOYME
67. icle components The NV200 Compact Cargo vehicle is designed to use commercial C rated tires onlv Do not use passenger rated tires BBG 124 STEERING AND SUSPENSION DESIGN REQUIREMENTS FOR MODIFICATIONS STEERING AND SUSPENSION Vehicle Handling Information AN WARNING Changes made to the vehicle that significantly affect the ride height may cause vehicle control problems during sharp turns or sudden steering maneuvers Any maneuvers of this type could result in an accident The steering gear intermediate shaft coupling shaft linkage column and steering wheel should not be altered or relocated Steering linkage travel should not be restricted AN CAUTION Because the heat from welding on or near the suspension or steering components may damage or weaken the components it is not authorized Welding equipment should not be grounded to any of the suspension components Any new components attached to the steering column or its components must not interfere with the steering column performance during either normal operation or crash situations New components and or the vehicle load must not exceed the front and rear GAWRs or the GVWR NOTE The aftermarket equipment manufacturer second stage manufacturer and upfitter are responsible for maintaining or restoring the front wheel alignment after modifications to the vehicle are complete The straight ahead orientation of the steering wheel must be maintained when
68. in F 1 275 4 mm 50 2 in G 1 428 mm 56 2 in H 70 22 mm 2 7 in J 69 74 mm 2 74 in K 71 46 mm 2 8 in L 96 96 mm 3 8 in M 91 31 mm 3 6 in BBG 71 FUSE AND RELAY INFORMATION ELECTRICAL ELECTRICAL FUSE AND RELAY INFORMATION Fuses and Relays Engine Compartment N WARNING Tampering with or modifving the electrical system may cause safety equipment malfunction possiblv resulting in serious injurv or death N CAUTION This information is reference only To avoid damage modification of the vehicle s electrical systems is not recommended For pre wiring access points refer to CUSTOMER PRE WIRING ACCESS BBG 86 01 l 0 S E1 RR DEF 20A je EE F3 EGI 20A F4 F5 FR WIPER 30A POS LAMPS 10A ES F9 A C CLUTCH 10 LF101 FR LAMP 15A KELLI H LAMP HIRH _____104 F12 H LAMP HI LH 10A F13 H LAMP LO LH 15A F14 H LAMP LO RH 15A 10A F16 REV LAMP IGN 10A F17 ABS ECU IGN 10A F18 20 FUEL PUMP _____15 21 IGN COIL 15A F22 INJECTOR IGN 15A 3
69. in kilograms of the vehicle as altered where they differ from those shown on the original certification label nsert the GAWR PNBES of the vehicle as altered where they differ from those shown on the original certification label Also include the tire size rim size and tire inflation pressure Insert the vehicle type stated on the safety standard certification label provided by NISSAN The type of vehicle in both official languages or the word TYPE along with one of the following abbreviations namely AT PA to refer to an auto transporter ATV VTT to refer to an all terrain vehicle B A to refer to a bus BT RA to refer to a bus trailer CD CCC to refer to a C dolly CMC MCC to refer to a competition motorcycle LDD CRC to refer to a load divider dolly MH AC to refer to a motor home MC to refer to a motorcycle MPV VTUM to refer to a multi purpose passenger vehicle RUM MURT to refer to a restricted use motorcycle SB AS to refer to a school bus TRA REM to refer to a trailer ICD CDC to refer to a trailer converter dolly TRU CAM to refer to a truck and TT CT to refer to a truck tractor BBG 28 ALTERED VEHICLES SAFETY INFORMATION The label must meet the following requirements as described in Section 9 Shall be permanently attached Shall be affixed adjacent to the original compliance label required by Section 6 The lettering of the label shall be
70. ion of the vehicle but without cargo occupants or accessories that are ordinarily removed from the vehicle when it is not in use 49CFR571 3 Vehicle Speed Sensor VSS ECM receives vehicle speed signals from two different paths via CAN communication line One is from the ABS actuator and electric unit control unit via the combination unit and the other is from the TCM Walk In Van A van type of truck in which a person having a height of 1 700 mm 66 93 in can enter the occupant compartment in an upright position by a front door BBG 6 DEFINITIONS OF TERMS GENERAL INFORMATION Canada Accessory Reserve Capacity ARC The amount of accessory or modification weight that can be added to a vehicle before its unloaded vehicle weight exceeds the unloaded vehicle weight for which Nissan has established FMVSS CMVSS compliance Brake Switch Brake switch signal that is applied to the ECM through the stop lamp switch when the brake pedal is depressed This signal is used to decrease the engine speed when driving the vehicle Completed Vehicle A vehicle that needs no further manufacturing operations to perform its intended function other than the addition of readilv attachable components such as minor finishing operations such as painting Curb Weight Is the weight of a vehicle with standard equipment and carrving its maximum capacitv of fuel oil and coolant and includes the weight of anv air conditionin
71. ire pressure to the specification Place the vehicle on a level surface Fill vehicle with fuel engine coolant and engine oil Remove cargo to maintain an unloaded vehicle condition Confirm the spare tire jack and tools are present and properly stowed Place a driver or equivalent weight of 68 5 kg 150 Ibs on the driver seat Byhand bounce the front and rear of the vehicle to settle the suspension and eliminate any static load Place the front tires in the straight ahead position Carefully wipe off any dirt from the headlamp lens N CAUTION To avoid damage to the headlamp lens never use organic solvent thinner gasoline etc NOTE For headlamp aiming details refer to the regulations in your own area Perform headlamp aiming if the vehicle front body has been repaired and or the front combination lamp has been removed or replaced Byregulation no means for horizontal adjustment is provided Horizontal aim will only be serviced by combination lamp replacement Aiming Adjustment Screw 21 012822 Headlamp UP DOWN adjustment screw Rotate the headlamp UP DOWN adjustment screw to raise or lower the headlamp vertical beam pattern using a suitable tool BBG 101 HEADLAMP AIMING ELECTRICAL N CAUTION Do not rotate headlamp UP DOWN adjustment screw bevond a torque of 1 67 N m 17 kg cm 14 8 in Ib or damage may occur Vertical Aiming Adjustment Procedur
72. ity and convenience This section defines the recommended connection points Alternative connections or wiring practices are not recommended as certain modifications may result in other circuits becoming nonfunctional Disconnect the battery negative ground cable prior to any vehicle modification Upon completion of body or equipment installation all wiring should be checked for proper routing etc to preclude electrical shorts upon reconnecting the battery negative cable Connect only to the upfitter connections identified in the customer pre wiring access section of this manual Connecting to any component or wires other than those identified may adversely affect other systems and their operation Radio Frequency Interference RFI During modifications to the vehicle manufacturers service technicians owners and users should take the necessary precautions to maintain the RFI integrity of components Both the United States and Canada have RFI regulations in effect Precautionary procedures and components listed below are examples and do not necessarily represent a complete list 1 All components required to suppress RFl emissions which are removed during service repair or modification to the vehicle must be reinstalled in the manner in which they were installed by NISSAN Do not modify or change any RF device in a manner not expressly approved by NISSAN Shields on ignition components must remain installed Replacement of ignition com
73. leaded gasoline unless the vehicle is specifically designed for E 85 fuel i e Flexible Fuel Vehicle FFV Models Using a fuel other than that specified could adverselv affect the emission control devices and svstems and could also affect the warrantv coverage validitv Engine Oil Recommendation NISSAN recommends the use of a resource conserving oil in order to improve fuel economv Select onlv engine oils that meet the American Petroleum Institute API certification and International Lubricant Standardization and Approval Committee ILSAC certification and SAE viscositv standard These oils have the API certification mark on the front of the container Oils which do not have the specified quality label should not be used as thev could cause engine damage FOR GASOLINE JSPIA0014ZZ 1 API certification mark 2 API service symbol Engine Coolant Recommendation The engine cooling system is filled at the factory with a pre diluted mixture of 50 Genuine NISSAN Long Life Antifreeze Coolant blue and 5096 water to provide year round antifreeze and coolant protection The antifreeze solution contains rust and corrosion inhibitors Additional cooling system additives are not necessary N WARNING Never remove the radiator or coolant reservoir cap when the engine is hot Wait until the engine and radiator cool down Serious burns could be caused by high pressure fluid escaping from the radiator The radiator is equipped with
74. m Door BBG 63 mm in gt 818 32 2 818 32 2 With Door Seal and Interior Trim mm in gt 812 32 0 812 32 0 Slide Door Opening Width Without Door Seal Maximum Clearance With Door and Interior Trim BBG 65 mm in gt 624 24 6 624 24 6 With Door Seal and Interior Trim mm in gt 622 24 5 622 24 5 Slide Door Opening Height Without Door Seal Maximum Clearance BBG 65 and Interior Trim mm in gt 1 181 46 5 1 181 46 5 With Door Seal and Interior Trim mm in gt 1 168 46 0 1 168 46 0 Vehicle Length BBG 69 mm in 4 732 5 186 3 4 732 5 186 3 Front Overhang BBG 69 mm in 968 2 38 1 968 2 38 1 Rear Overhang BBG 69 mm in 839 3 33 839 3 33 Rear Door Opening Height Maximum Clearance BBG 67 mm in 1 238 48 75 1 238 48 75 Rear Door Opening Width Maximum Clearance BBG 67 mien Ain 1 260 49 5 1 260 49 6 Vehicle Width Without Mirrors BBG 69 mm in 1 729 5 68 1 1 729 5 68 1 Vehicle Width With Mirrors BBG 68 mm in 2 010 79 1 2 010 79 1 Vehicle Width With Mirrors Folded BBG 68 mm in 1 868 73 54 1 868 73 54 Ground Clearance With Front Rear 164 Vehicle Parked mm in 6 5 Front Rear 211 8 3 Ground Clearance With Front Rear 140 Vehicle Running mm in 5 5 Front Rear 165 6 5 Step in Height Front mm in 376 8 14 8 376 8 14 8 Step in Height Slide Door mm in 487 1 19 2 487 1 19 2 Step in Height Rear mm in 5
75. mm 44 4 in F 214 mm 8 4 in G 60 3 mm 2 4 in H 800 mm 31 5 in N CAUTION To help prevent water leaks Do not reuse plastic plugs or seals Use High Performance Thread Sealant 999MP AMO02P available from a NISSAN dealer equivalent Permatex 56521 or Loctite 565 on bolts before installing BBG 154 RECOMMENDED FLUIDS AND LUBRICANTS SPECIFICATIONS RECOMMENDED FLUIDS AND LUBRICANTS SPECIFICATIONS NOTE Refer to Service Manual for detailed service procedures Capacity Approximate Description 05 Imperial Metric measure measure Recommended Fluids Lubricants Unleaded gasoline with an 1 1 Fuel 55 liters 2 Aen octane rating of at least 87 9 9 AKI RON 91 71 lin SCT 5 1 liters 5 4 quarts Engine oil with API Engine oil change SE 2 Drain and refill Without oil filter change 4 8 liters 5 0 quarts 4 quarts Viscosity SAE SW 30 Pre diluted Genuine NISSAN 7 6 liters 8 quarts 6 quarts Long Life Antifreeze Coolant blue or equivalent 3 Pre diluted Genuine NISSAN Coolant reservoir tank 0 7 liters quarts quarts Long Life Antifreeze Coolant blue or equivalent 3 Genuine NISSAN CVT Fluid NS 3 4 Genuine NISSAN Super Heavy Duty Brake Fluid 5 or With reservoir at Cooling system MAX level Continuously variable transmission e 5 4 fluid 8 1 liters 8 quarts 774 quarts Brake fluid m 7 equivalent DOT
76. n of headlining to be cut off ule and discarded 4 Passenger side curtain air bag A 50 mm 1 97 in B 50 mm 1 97 in module C Headlining cut line BO mm 1 97 in behind rear edge of side curtain air bag module s rolled material BBG 18 FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION AIR BAG DEPLOYMENT KEEP OUT ZONES Front Air Bag Keep Out Zones Overhead View AAZIA0354GB lt Front of vehicle Center of seat 1 Reference point instrument 2 Reference point door glass trim 3 Reference point seat center panel edge edge lines 4 Reference point door glass trim 5 Reference point instrument A 735 mm 28 94 in edge panel seam B 1 050 mm 41 34 in C 500 mm 19 69 in D 1 415 mm 55 71 in E 580 mm 22 83 in F 732 1 mm 28 82 in G 651 mm 25 63 in BBG 19 FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION Front Air Bag Keep Out Zone Driver Side View Air Bag Deployment Keep out Zone modifications this area Air Bag Inflation Zone AAZIA0358GB Front of vehicle A 635 mm 25 in B 510 mm 20 08 in C 685 mm 26 97 in D 405 mm 15 94 in E 915 mm 36 02 in F 355 mm 13 98 in BBG 20 FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION Front Air Bag Keep Out Zone Passenger Side View Air Ba
77. n such a manner that it cannot be removed without destroying defacing it The label shall be affixed to either the hinge pillar B pillar or the door edge that meets the door latch post next to the driver s seating position or if none of these locations is practicable to the left side of the instrument panel other permissible locations are also specified in 49 CFR Part 567 4 The lettering on the label shall be of a color that contrasts with the background of the label The label shall contain the required statements in the English language and lettered in block capitals and numerals not less than three thirty seconds of an inch high The lettering shall be permanent If typed or written a protective clear cover may be necessary to prevent information from being wiped off Label must not cover or obscure the FMVSS or CMVSS Certification Label Canada Alterers of motor vehicles are required to affix a permanent label on vehicles that they manufacture bearing a statement of compliance as provided by Section 9 of the Canadian Motor Vehicle Safety Regulations The vehicle alterer should affix a corporate label containing information shown on this page nsert the name of the company that altered the vehicle Insert the month and year during which the alteration of the vehicle was completed nsert a drawing of the National Safety Mark which includes their unique manufacturer number Insert revised GVWR or PNBV capacities
78. ng the fuel tube quick connectors make sure the quick connectors are secure Ensure that the connector Connection cross section and resin tube do not contact any adjacent parts After installing tubes make sure there is no fuel leakage at connections in the following steps Apply fuel pressure to fuel lines by turning ignition switch ON with engine stopped Then check for fuel leaks at connections Start the engine and rev it up and check for fuel leaks at funderer lt 5 To fuel tank connections fuel line Use only Genuine NISSAN fuel filler cap as replacement If an incorrect fuel filler cap is used the MIL may come on For servicing Evaporative Emission System parts refer to the EC section in the service manual For servicing On Board Refueling Vapor Recovery ORVR parts refer to the EC section in the service manual Quick connector Hard tube Resin tube Retainer Disconnection Retainer BBG 109 FUEL SYSTEM PRECAUTIONS FUEL SYSTEMS Fuel Pressure Release Procedure L GER FM FIS Fi2 FI Die o AAZIA0163ZZ 1 Intelligent Power Distribution Module Engine Room 2 Fuel pump fuse 20 15A IPDM E R 1 Remove fuel pump fuse 2 located in IPDM E R 1 Refer to Fuse and Relay Information BBG 72 for fuse la
79. on company aftermarket equipment manufacturer second stage manufacturer upfitter dealer and the vehicle purchaser are responsible to abide by the regulations issued by the National Highway Traffic Safety Administration NHTSA the Occupational Safety and Health Act OSHA state local or provincial government laws These regulations and laws may require the installation of additional equipment for the intended vehicle uses O 2013 NISSAN NORTH AMERICA INC All rights reserved part of this Builder s Guide may be reproduced or stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of NISSAN North America Inc BBG 2 SERVICE INFORMATION AND TOOLS GENERAL INFORMATION SERVICE INFORMATION AND TOOLS For service information refer to http www nissan techinfo com For special service tools refer to http www nissantechmate com BBG 3 CONTACT INFORMATION GENERAL INFORMATION CONTACT INFORMATION General NISSAN Commercial and Fleet Aftermarket Engineering 1 855 651 6655 BBG 4 WARRANTY GENERAL INFORMATION WARRANTY Emissions Control System Warranty For NISSAN warranty information refer to the Warranty Information Booklet in the Owner s Manual package BBG 5 DEFINITIONS OF TERMS GENERAL INFORMATION DEFINITIONS OF TERMS The following definitions are from Title 49
80. on in adjacent portions of the body In this case increase the number of measuring points and carefully pull the HSS panel Traction direction e AUR Rear side member PIIAO116E BBG 139 WELDING DESIGN REQUIREMENTS FOR MODIFICATIONS When cutting HSS panels avoid gas torch cutting if possible Instead use a saw to avoid weakening surrounding areas due to oe heat If gas torch cutting is unavoidable allow a minimum margin of 50 mm 1 97 in AAZIA0240GB When welding HSS panels use spot welding whenever possible in order to minimize weakening surrounding areas due to heat If spot welding is impossible use MIG welding Do not use gas CORRECT INCORRECT torch welding because it is inferior in welding strength Never use acetylene gas welding AAZIA0241GB The spot weld on HSS panels is harder than that of an ordinary steel panel Therefore when cutting spot welds on 55 panel use a low speed high torque drill 1 000 to 1 200 rpm to increase drill bit durabilitv and facilitate the operation 1 000 1 200 rpm PIIAO145E SP150 HSS panels with a tensile strength of 785 to 981 N mm2 80 to 100 kg mm2 114 to 142 Ib sq in used as reinforcement in the door guard beams is too strong to repair When these HSS parts are damaged the outer panels also sustain substantial damage therefore the assembly parts must be replaced BBG 140 WELDING DESIGN
81. oof rack from the ground use a ladder or stool N CAUTION Alwavs distribute the cargo eveniv on the roof rack Do not load more than 100 kg 220 5 Ibs for S model and 101 kg 220 5 Ibs for SV model utilizing all 3 pairs of roof rack mounting points The maximum load per pair of roof rack mounting points is 33 3 kg 73 4 Ibs for S model and 33 6 kg 74 1 Ibs for SV model The satellite radio antenna if equipped is located on the roof Do not cover the antenna it may affect the reception of the device The factory installed weld nuts are the only NISSAN approved attachment points for the installation of a roof rack Use bolts for attaching the roof racks BBG 153 ROOF RACKS ADD ON EQUIPMENT 1 ball 4 d 7 V S b AAZIA0216ZZ lt Front of vehicle NOTE Weld nut locations all bolts are M8 x 1 25 For maximum load strength ensure the bolt thread depth is at least 12 mm 0 5 in depth Do not exceed a depth of 24 mm 0 9 in for the two front weld nuts A 1 004 mm 39 5 in B 630 mm 24 8 in C 1 117 mm 44 0 in D 1 113 mm 43 8 in E 1 128
82. pillar location Use M8 x 1 25 bolt s with dielectric grease to fasten additional interior accessorv grounds BBG 82 GROUNDS ELECTRICAL Interior Roof Bow lt l H 1 9 o S U 9 o o e ID III i Hal Hy 10 El Jet e LI 4 o 0 SES TX 21 021122 Front of vehicle Weld nut locations are M6 x 1 0 1 Permissible ground locations Use M6 x 1 0 bolt s with dielectric grease to fasten additional interior accessory grounds BBG 83 BATTERY VOLTAGE CONTROL SYSTEM ELECTRICAL BATTERY VOLTAGE CONTROL SYSTEM N CAUTION Do not ground accessories directly to the battery negative terminal on any Nissan vehicle Doing so may interfere with the power generation voltage variable control system and cause poor or inoperative battery charging Install electrical accessories using suitable body ground connections or ground to the engine block area Use el
83. point Maximum loading across these 2 mounting points not to exceed 20 kg 44 165 3 Mounting point loading not to exceed 10 kg 22 Ibs A 925 mm 36 42 in B 1 091 mm 42 95 in D 60 mm 2 4 in E 805 mm 31 7 in G 795 mm 31 3 in BBG 149 C 1 035 mm 40 7 in F 1 092 mm 43 0 in From weld nut to metal floor l AAZIA0309ZZ SHELVING AND BULKHEAD INSTALLATION ADD ON EQUIPMENT LH Body Side and D pillar Inner LH body side inner as viewed from inside the vehicle Loading should be distributed evenly utilizing as many mounting points as possible xl 4 i re Heel e a Be d N EL Ng lt gt AAZIA0308ZZ lt Front of vehicle Weld nut locations All bolts are M8 x 1 25 1 Mounting point loading not to exceed 10 kg 22 Ibs 2 Mounting point loading not to exceed 10 kg 22 Ibs per point Total loading across these 2 mounting points not to exceed 20 kg 44 Ibs 3 Bulkhead mounting weld nut Mounting point loading not to exceed 10 kg 22 Ibs Point may be plugged with 8 bolt A 795 mm 81 3 in B 1 092 mm 43 0 in C 805 mm 31 7 in From weld nut to metal floor D 60 mm 2 4 in E 1 035 mm 40 7 in F 1 091 mm 42 95 in G 925 mm 86 42 in BBG 150 SHELVING AN
84. ponents which are not OEM is not recommended by NISSAN Electrical grounds on all components must be retained Metallic components installed on the body or chassis must be grounded to the chassis Electrical circuits added to the vehicle should not be installed near the ignition components Only static conductive accessory drive belts should be used Drive belts should be of the OEM type or equivalent that will not build up a static electrical charge Additional measures may be needed to adequately suppress emissions BBG 104 REGULATIONS FOR ADDING COMMUNICATION EQUIPMENT ELECTRICAL REGULATIONS FOR ADDING COMMUNICATION EQUIPMENT FCC Regulations The FCC rules and regulations are compiled in Title 47 of the Code of Federal Regulations CFR They are initially published in the Federal Register After October 1 of each year the GPO compiles all the changes additions and deletions to the FCC rules and publishes an updated CFR Refer to the FCC website for the most up to date information The rules are provided in text version and in portable document format PDF and can be viewed using the Adobe Acrobat Reader The FCC does not maintain a database of its rules nor does it print or stock copies of the rules and regulations To order a copy of Title 47 of the Code of Federal Regulations visit http www fcc gov encyclopedia rules regulations title 47 FCC Notice For USA These devices must comply with
85. r Trim 1 Headlining A 812 mm 32 0 in B 728 mm 28 7 in C 1 168 mm 46 0 in D 1 168 mm 46 0 in E 35 mm 1 37 in F 1 168 mm 46 0 in G 22 mm 0 9 in H 190 mm 7 5 in J 617 mm 24 3 in BBG 64 EXTERIOR BODY DIMENSIONS RH Slide Door Opening Measurements With Slide Door Installed SE AAZIA0185ZZ lt Front of vehicle Without Door Seal and Interior Trim A 623 mm 24 5 in B 1 181 mm 46 5 in C 622 mm 24 5 in D 624 mm 24 6 in E 27 mm 1 06 in With Door Seal and Interior Trim 1 Headlining A 620 mm 24 4 in B 1 168 mm 46 0 in C 620 mm 24 4 in D 622 mm 24 5 in E 35 mm 1 37 in F 22 mm 0 9 in G 196 mm 7 7 in H 613 mm 24 1 in BBG 65 EXTERIOR LH Slide Door Opening Measurements With Slide Door Installed BODY DIMENSIONS lt Front of vehicle Without Door Seal and Interior Trim A 623 mm 24 5 in B 1 181 mm 46 5 in D 624 mm 24 6 in E 27 mm 1 06 in With Door Seal and Interior Trim 1 Headlining A 620 mm 24 4 in C 620 mm 24 4 in D 622 mm 24 5 in F 22 mm 0 9 in G 196 mm 7 7 in BBG 66 AAZIA0232ZZ C 622 mm 24 5 in B 1 168 mm 46 0 in E 35 mm 1 37 in H 613 mm 24 1 in EXTERIOR BODY DIM
86. re adjusting the front wheel alignment Changes to the vehicle center of gravity will affect handling The upfitter is responsible for maintaining compliance with the Federal or Canada Motor Vehicle Safety Standards in regards to the center of gravity and vehicle handling characteristics BBG 125 DRIVELINE DESIGN REQUIREMENTS FOR MODIFICATIONS DRIVELINE N CAUTION Anv deviation from NISSAN specifications mav adverselv affect powertrain operation including engine transmission or component reliabilitv The aftermarket equipment manufacturer second stage manufacturer and upfitter are responsible for maintaining the specifications after the completion of anv modifications BBG 126 TRANSMISSION DESIGN REQUIREMENTS FOR MODIFICATIONS TRANSMISSION N CAUTION The engine and transmission position relative to the shift linkage must not be altered The transmission vent must not be altered pinched collapsed restricted or relocated The spacing for tool access for transmission adjustments or removal must be maintained Transmission oil cooler lines should not be kinked bent or restricted All oil cooler lines must be properly retained with adequate clips The shift cable external transmission shift lever and shift cable bracket must not be altered Transmission identification tags must not be removed or destroyed All transmission wire harness routing locating clips heat shielding and clearance to the exh
87. t disturb or modify the front passenger seat wiring Failure to follow this instruction may cause incorrect operation of the occupant classification system and front passenger air bag or system failure and may increase the risk of serious injurv or death in a collision NOTE For complete removal and installation procedure of the front seats refer to the SE section in the service manual Basic seat installation uses the following sequence 1 Before removing or installing the front seats turn ignition switch OFF disconnect both batterv terminals and wait at least 3 minutes 2 Place the seat in the vehicle on the mounting stud with the locator pin correctly seated Make sure there are no foreign objects under the seat seat belts pinched wires or carpeting between the seat mounting feet and floor Fully connect the seat electrical connectors and make sure the inboard and outboard seat tracks are positioned and locked in place Install the front outboard seat bolt and hand tighten only Install the front inboard seat bolt and tighten to 40 Nm 80 ft Ib Tighten the front outboard seat bolt to 40 Nm 30 ft Ib Move the seat forward and install the rear inboard seat bolt Make sure both seat tracks are locked in place and tighten to 40 Nm 30 ft lb 8 Install the rear outboard seat nut Tighten to 40 Nm 30 ft Ib and install the cap 9 Connect the battery 10 For front passenger seat the zero point reset function must b
88. t edge of secondary muffler 6 Rear edge of secondary muffler 7 Fuel tank heat shield A 1470 mm 57 9 in B 745 mm 29 3 in C 670 mm 26 4 in D 120 mm 4 7 in E 265 mm 10 4 in F 460 mm 18 1 in G 122 mm 4 8 in H 297 mm 11 7 in J 460 mm 18 1 in K 240 mm 9 4 in L 730 mm 28 7 in M 200 mm 7 9 in N 200 mm 7 9 in P 1002 mm 39 4 in Q 110 mm 4 3 in R 993 mm 39 1 in S 64 mm 2 5 in N CAUTION To prevent exhaust gas leaks and possible CO poisoning Always replace exhaust gaskets and ring gaskets with new ones when reassembling Temporarily tighten the nuts on the front and rear of the exhaust tubes Check each part for interference with other components and then tighten the nuts and bolts to specification Inspection After Installation Check exhaust tube joints for exhaust gas leaks and unusual noises with the engine running Checkto ensure that mounting brackets and rubber insulators are installed properly and free from undue stress Improper installation could result in excessive noise and vibration BBG 123 WHEEL AND TIRE DESIGN REQUIREMENTS FOR MODIFICATIONS WHEEL AND TIRE General The replacement of the tires with those other than the ones indicated bv NISSAN is not recommended Using tires of different make size tvpe or characteristics on the same axle is not allowed Using non recommended tires could affect the performance of the Vehicle Dvnamic Control VDC or other veh
89. tandards refer to the following website http www tc gc ca eng acts regulations regulations crc c1038 htm BBG 31 PRECAUTIONS SAFETY INFORMATION PRECAUTIONS Precautions For Electrical CAN Controller Area Network System Do not modify the CAN system For additional information and identification of CAN system refer to the Service Manual or contact NISSAN Commercial and Fleet Aftermarket Engineering 248 488 4862 BBG 32 LABEL INFORMATION MODEL INFORMATION MODEL INFORMATION LABEL INFORMATION Identification Number AAZIA0154ZZ 1 SRS air bag warning label 2 Air conditioning specification 3 Transmission fluid specification label label 4 Brake fluid warning label 5 Emission control information 6 FMVSS CMVSS Certification label Label 7 Vehicle identification number 8 Tire and loading information label 9 Vehicle identification number Chassis number located near VIN plate right side of passenger seat 10 SRS air bag warning label BBG 33 VEHICLE CODING INFORMATION VEHICLE CODING INFORMATION Vehicle Identification Vehicle Identification Number Arrangement MODEL INFORMATION Position Character Qualifier Definition 1 3N6 Mexico produced 2 3N6 Manufacturer NISSAN Truck 3 4 Engine type C MR20DE 5 S MO Vehicle line MO Model Code M20 7 K Body type K Cargo Van N 2 Seating Capacity 2WD
90. ted behind RH side of headlin located in RH side of instrument outboard side of passenger seat ing and across windshield header panel back BBG 15 FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION Driver Air Bag Deployment Width U AAZIA0343GB A Center of the driver air bag module B 267 5 mm 10 53 in C Maximum lateral projection of the housing deployed driver air bag 535 mm 21 06 in D 267 5 mm 10 58 in BBG 16 FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION Front Passenger Air Bag Deployment Width AAZIA0344GB A Maximum lateral projection of the B Center of front passenger air C 237 5 mm 9 35 in deployed front passenger air bag bag module housing 475 mm 18 7 in D Reference point glove box E 199 mm 7 83 in F 38 5 mm 1 52 in striker inboard fastener BBG 17 FRONT AIR BAG DEPLOYMENT ZONES SAFETY INFORMATION HEADLINING CUT FRONT SIDE CURTAIN AIR BAGS CLEARANCE FOR BULKHEAD INSTALLATION Overhead cutaway view with roof panel removed AAZIA0307ZZ lt Front of vehicle 1 Headlining 2 Driver side curtain air bag mod Portio
91. terior Lamp Illumination Item Wattage W Bulb No Front room map lamp 5 W5W Cargo lamp 5 W5W Always check with an authorized NISSAN dealer for the latest parts information BBG 165 BATTERY SPECIFICATIONS BATTERY Application Standard GR21R Capacity 20 HR minimum V AH 12 49 Cold Cranking Current 470 For reference value at 18 C 0 Always check with an authorized NISSAN dealer for the latest parts information BBG 166 ACRONYMS ACRONYM LIST Acronym 2WD ABS AC A C AKI AM FM API ARC A T AT ATV BCM BT CAN CAN H CAN L CD CMVSS DTCs ECM EGI EPS EVAP FCC FFV FMVSS FSS GAW GAWR GCWR GVW GVWR H S HSS HVAC Description Two Wheel Drive Anti lock Braking System Alternating Current Air Conditioning Anti Knock Index Amplitude Modulated Frequency Modulated American Petroleum Institute Accessory Reserve Capacity Automatic Transmission Auto Transporter All Terrain Vehicle Body Control Module Bus Trailer Controller Area Network Controller Area Network High Controller Area Network Low C Dolly Center of Gravity Canadian Motor Vehicle Safety Standards Diagnostic Trouble Codes Engine Control Module Electronic Gasoline Injection Electric Power Steering Evaporative Emission Federal Communications Commission USA Flexible Fuel Vehicle Federal Motor Vehicle Safety Standards Front Sonar System
92. th privacy 3 9 7 0 77 1 7 3 97 8 7 Back door glass defroster Interior rear view mirror Bluetooth Hands Free Phone S grade Only Bluetooth hands free phone capability in audio unit Technology Package SV grade Only 1 15 2 5 0 94 2 0 21 0 5 5 8 in display SD based navigation system Rear view camera 1 68 3 7 1 07 2 4 0 61 1 3 SiriusXM Satellite Radio MP3 playback capability USB input Memo Standard Bluetooth on SV grade Spash Guards 0 55 1 9 0 24 0 5 0 31 0 7 Front and rear splash guards SV Wheel Covers Wheel covers 2 0 4 4 1 10 2 4 0 90 2 BBG 38 DIMENSIONS Resource Chart DIMENSIONS MODEL INFORMATION NOTE All specifications are the same for USA and Canada except where indicated Item Grade 5 SV Final Drive Ratio 5 407 1 5 407 1 Base Curb Weight Total USA kg 65 1 475 3 8 255 1 476 5 3 255 Canada kg lbs 1 475 8 3 255 1 477 7 3 260 Base Curb Weight Rear USA kg lbs 576 9 1 270 577 3 1 275 Canada kg Ibs 577 1 270 577 6 1 275 Base Curb Weight Front USA kg 65 898 4 1 980 899 2 1 985 Canada kg Ibs 898 8 1 980 900 2 1 985 Maximum GVWR Max Pass USA kg 65 2 155 4 751 2 155 4 751 Plus Options and Cargo Canada kg Ibs 2 155 4 751 2 155 4 751
93. uals the combined weight of the unloaded vehicle passengers luggage and any other optional equipment In addition front or rear GAW must not exceed the Gross Axle Weight Rating GAWR shown on the FMVSS CMVSS Certification Label BBG 36 VAN OPTION MASS VAN OPTION MASS USA MODEL INFORMATION OPTION PACKAGE DESCRIPTION kg Ib Total Front Rear Back Door Glass Package Back door glass with privacy Back door glass defroster Interior rear view mirror 3 2 7 0 77 1 7 3 97 8 7 Bluetooth Hands Free Phone Bluetooth hands free phone capability in audio unit 1 15 2 5 0 94 2 0 21 0 5 Technology Package SV grade Only 5 8 in display SD based navigation system Rear view camera Bluetooth hands free phone SiriusXM Satellite Radio MP3 playback capability USB input 2 83 6 2 2 01 4 4 0 82 1 8 Exterior Appearance Package SV grade Only Body colored front and rear bumpers Body colored door handles Body colored outside mirrors Full size wheel cover Chrome grille 2 0 4 4 1 10 2 4 0 90 2 Cruise Control Package S grade Only Cruise control with steering wheel controls 0 09 0 19 0 07 0 15 0 02 0 04 BBG 37 VAN OPTION MASS MODEL INFORMATION Canada kg Ib Total Front Rear OPTION PACKAGE DESCRIPTION Back Door Glass Package Back door glass wi
94. uses and Relays Interior BLOWER 15A 10A AIR COND op BLOWER 10A 10A WASHER MOTOR i 20A 10A t FR POWER OU AUDIO MIRROR 20 10A 10A RR POWER OU A 7079 HEATER MIRROR agosa m l 20 S 2 gt k d IS 2 FIUSES DNLY 2 CONTACT A DEALJER SYSITEMS NOT LISTED 1 USE jPECIIJIED C 12345 01 ELECTRICAL 214016222 Fuse Relay Color Fuse Rating Power Supply Fuse Relay Condition 1 Blue 15A Ignition Air conditioning system 2 Blue 15A Ignition Air conditioning system 3 Bed 10A Ignition Air conditioning system 4 Yellow 20A Accessory Ignition Pront 12V power socket 5 Yellow 20A Accessory Ignition Rear 12V power socket Not used Not used i Not used a Not used Meter key switch 10 Red 10A B CONSULT Red 10A B Stop lamp system e Not used 13 Red 10A B BCM BBG 76 FUSE AND RELAY INFORMATION ELECTRICAL Item Fuse Relay Color Fuse Rating Power Supply Fuse Relay Name Condition 14 Not used 15 Red 10A Ignition Ignition system 16 Red 10A Ignition Air bag system Meter Bluetooth control unit IT 17 Red 10A Ignition master stop
95. yless entry receiver Key ID signal Door lock actuator signal Each door lock actuator Interior lamp signal Interior lamps Hazard lamp signal Hazard lamps Key switch signal Key switch BCM Headlamps signal Headlamps CAN communication IPDM E R 3 Door switch signal Each door switch Y Horn AAZIA0286GB System Description When the keyfob is operated the signal from the keyfob is sent to the remote keyless entry receiver The remote keyless entry receiver receives the signal and sends it to the BCM The only locks unlocks the doors if the ID number matches Remote control entry functions Using the keyfob the transmitter sends radio waves to the remote keyless entry receiver which than sends the received waves to the BCM Only if the ID number matches does the BCM lock unlock the doors Remote control function Unless the key is inserted into the ignition key cylinder or one of the doors is opened within 1 minute after the UNLOCK switch on the keyfob is pressed all the doors are automatically locked Auto lock function When a door is locked or unlocked the vehicle hazard lamps flash and the horn sounds to verify operation Active check function When the key is in the ignition key cylinder when the key switch is ON and one of the doors is open the door lock function does not work even when the door lock is operated with the keyfob Keyfob ID set up is available keyfob is lost a new keyfob can b
96. yout Start engine After engine stalls crank it two or three times to release all fuel pressure Turn ignition switch OFF Reinstall fuel pump fuse after servicing fuel system 110 FILLER NECK AREAS FUEL SYSTEMS FILLER NECK AREAS Chassis AAZIA0189ZZ lt Front of vehicle 1 B pillar rear edge A 195 mm 7 7 in B 207 mm 8 1 in C 430 mm 16 9 in BBG 111 FILLER NECK AREAS BBG 112 FUEL SYSTEMS Fuel Filler Pipe and EVAP Canister Location 6 5 CG 7 f A 7 E o i 5 9 5 Jo i i 4 i e o j 5 i E oe ona A FYR l Blau aale OF SD AAZIAO236ZZ lt Front of vehicle 1 EVAP canister assemblv 2 Fuel tank protector 3 Fuel tank 4 Front tank strap 5 Clamp 6 Fuel filler hose 7 Rear tank strap 8 EVAP vent tube TANK LOCATION FUEL SYSTEMS TANK LOCATION Tank Mounting D

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