Permobil C300
Contents
1. 22 Removing the Seat elevator 048 23 Fixed SOIF OS 24 SEVICE _ _ _ ___ ___ 24 Adjusting the Seat 24 SIMO Gl 25 N 26 5 __ 27 ee 28 Control panel 30 Seat control panel 30 Control panel 51 31 22225 92 2 _____ 6____ 31 CS a 33 gt 34 34 35 Fuse fOr 35 Control System 2 22112 36 37 Cabling overview 40 Cabling overview 2 2 0 42 Distribution Chart VSI 2 44 Distribution Chart 46 49 Introductio2. electrical connections of the wheel locks drive motors are positioned on the inside of the chassis on each side of the seat lift seat post Drive motor and gear 21 Seat elevator Seat elevator Manual Raising Lowering of the Seat elevator Applies to Corpus and PS seats the seat lift does not work normally because the batteries are discharged or the actuator is defective the seat can be _ raised lowered manually 1 Switch off the main power switch on the control panel 2 Remove the cushion and plastic plugs from the seat 3 Raise lower the seat using the seat lift crank supplied See figure LA WARNING Drills must not be used in connection with manual operation of the seat lift There is a risk of damage to materials 22 Seat elevator Removing the Seat Elevator 1 Raise the seat to the highest position manually See the previous page 2 Switch off the main power switch on the control panel 3 Remove the chassis cover See page 8 4 Remove the seat A NOTE The seat is heavy Two people should therefore lift it Be careful with the cabling VSI the electrical connections of the seat elevator are positioned the inside of 5 Remove the seat elevator by unscrewing and chassis on each side of the seat elevator removing the four screws See figure 6 VSI Divide the seat elevator cabling at the contact on the c
3. 1311294 used w seat elevator seat tilt combination not used on P Seat elevator Seat tilt 311254 311347 Backrest Seat tilt Angle stop 311273 Cabling overview Pilot 43 Distribution Chart Actuator 2 JOYSTICK VS170 Q Motor Actuator Controller VSI Basic 612698 VSI 50 70 24 VSI Advanced 612699 VSI 70 24 2 proge Charger Programmer Inhibit 2 311354 Hali speed seal elevalor 5 swilc Jumper 44 Actuator cables 311350 VS Advanced only 2 2 Actuator 5170 only Molor lell Teer Brake lell Brake Molor letl inpul Motorright Brake right Brake right brown Molorright _ 3 Brake release Switch Distribution Chart 311344 Angle slop 90 fonly used in seal lill backes combination Angle sensor 90 Actuator 2 VSI Advanced only Aclualor cables 311350 VSI Advanced only 1 VSI Advanced only Distribution Chart VSI 45 Distribution Chart COMMUN A bO MODULE Power out SUL AND LOGINS MOTOR CONNECTION DETAILS
4. Ay J 311367 Inhibit seat tilt Black 4 4 Inhibit seat up 4 seat down 1805 12 heed 5 sapete low iL U 3111359 ee 4 4 maal F O 55 5 305547 4 Elevator Pilot lt 5 Motor Control 2 309393 F 5 MEMBRANSWITCH ACTUATOR CONTROLLER 3059 ______ MEMBRANSWITCH 308061 _______ g SWI Sw 55 ia 1 52 3 4 4 5 4 61 7 5 8 F 71 10 46 Distribution Chart 8 Segi elevato mounted on sect oniy feet combination Actuator controller 307131 ______ ________________ 9 4 5 gt 5 5 T Suka eue _ eee ee ee SS ee A ee ee 311343 Molor lef o Broke lell a Broke o PAT lett a Pilot 311294 Motor Controller he an 309393 corner Balter input
5. 2 Remove the cover of the Seat control panel by pulling it straight upwards If the lid is stuck you can carefully use a screwdriver to pry between the lid and the lower part of the end of the box see figure 3 You can now lift the circuit board and cable out of the box 4 Disconnect the cable from the circuit board by pulling the connector straight upwards see figure 5 To remove the control panel remove the screws holding the common bracket for the control panel and Seat control panel see figure Remove the Seat control panel bracket by removing the two screws on the underside of the box see figure Note the position of the bracket for refitting The Control panel and Seat control panel fixings Fitting Fitting is the reverse procedure Removing the Seat control panel lid The Seat control panel electrical connector 30 Control panel VSI Control panel VSI The VSI control panel is a unit that in addition to a joystick and control buttons also contains all other electronics required including a controller The control panel and complete cabling are replaced as one unit Removal 1 Raise the seat seat elevator to the highest position fixed seat post to the service position See page 24 If the seat elevator does not work normally because the batteries are discharged or the actuator is defective the seat can raised lowered manually See page 22 2 Switch off the main power switch
6. Availible standard parameter files C300 Pilot C300 VSI Basic C300 VSI Advanced LA WARNING If the seat is raised higher than the standard position on wheelchairs with fixed seat post it is recommended that the wheelchair s control system be reprogrammed with the Max Forward Speed parameter set to 75 This is important especially for user s with a body weight that exceeds 100 Kg 36 Trouble Shooting Guide The troubleshooting guide below describes a number of events that can arise when you use your wheelchair as well as providing suggestions for solutions Note that this guide does not describe all the possible events that can arise and you should always get in touch with your service contact or Permobil when you are unsure EVENT The wheelchair does not start The wheelchair can not be driven Battery voltage indicator on the control panel rapidly blinking and the wheelchair can not be driven Battery voltage indicator on the control panel blinking once every 2 5 seconds and the wheelchair can not be driven The wheelchair stops while being driven The wheelchair can only be driven with reduced speed Applies for electrical seat lift or seat tilt only The wheelchair will not charge POSSIBLE CAUSE Batteries discharged The cable connection to the conttrol panel has become loose Main fuse blown Battery charger connected Wheel lock release activated Wheelchair
7. 22 Seat 26 Shock absorbers 16 Slewing brackets 17 SLS drive stage 33 Support wheels 14 Support wheels dampers 14 T Trouble Shooting 37 W Wheel forkS 15 Wheel lock release 18 Order 205206 UK 0
8. 3 Remove the chassis cover See page 8 4 Remove the seat see page 27 or 28 Because the seat is heavy it should be lifted by two persons careful with the cabling 5 VSI Divide the seat tilt cabling at the contact on the cables Pilot Disconnect the seat tilt cabling from the SLS drive stage For more information on the SLS drive stage see page 35 6 Remove the seat tilt by unscrewing and removing the four screws See figure Fitting Fit the seat tilt in the reverse order Make sure you are using the correct holes on the seat tilt when fitting it on the seat elevator Fixed seat post see figure 1 Used on seats with seat depth extension 2 Used on standard seats 3 Not used on this chassis 26 The seat tilt is fitted with four screws 5 Removal 1 Raise the seat seat elevator to the highest position fixed seat tube to the service position See page 24 If the seat elevator does not work normally because the batteries are discharged or the actuator is defective the seat can raised lowered manually See page 22 2 Switch off the main power switch on the control panel 3 If needed remove the control panel see below 4 Remove the four screws from under beneath see figure 5 Remove the seat The seat is fitted with four screws Legrest unit is fitted with four Because the seat is heavy it should be lifted by two
9. the rear battery cover comes free Fixing points of the rear cover Batteries WARNING Be careful when using metal objects when working with batteries A short circuit can easily cause an explosion Always use safety gloves and safety goggles Removing the Front Battery 1 Place the wheelchair on a level surface 2 the leg rests out and if possible raise the seat lift 3 Switch off the main power switch on the Battery connections control panel 4 Remove the front battery cover See page 9 5 Disconnect the battery connections See also the sticker on the battery cover 6 Lift pull the battery out of the chassis using the battery belt Lift oull battery out of chassis Fitting 1 Lift a new battery into the chassis using the battery belt Leave the battery belt on the battery Place the battery with the battery terminals at the front 2 Connect the battery connections on the new battery See also the sticker on the battery cover 3 Refit the battery cover See page 9 ma 5 a i F 4 A WARNING Be careful when using metal objects when working with batteries A short circuit can easily cause an explosion Always use safety gloves and safety goggles Front battery removed 10 Removing
10. the seat elevator does not work normally because the batteries are discharged or the actuator is defective the seat can be raised lowered manually See page 22 2 Switch off the main power switch on the control panel 3 Remove the chassis cover See page 8 4 Liftup and chock up the wheelchair chassis so that the wheel in question is free of the ground 5 Unscrew and remove the two screws that hold the shock absorber in place See figure Fitting 1 Fit the shock absorber on the chassis with screws and washers 2 Using screws washers and nuts fit the other end of the shock absorber in the position on the link arm that suits the user best 3 Fit the chassis cover See page 8 4 Lower the seat to its normal height Adjustment The shock absorber s spring force should be adjusted to the correct value see figure The spring force can be adjusted for various user weights with the adjusting nut Reduce the adjustment distance for harder suspension increase the adjustment distance for softer suspension Adjustment can be done with the shock absorber mounted in the chassis but make sure the wheelchair isn t under influence of any load Do not have any load in the wheelchair when adjusting Never adjust the spring to a setting less then 46 mm Shock Absorber Shock Absorbers fitted in standard position Adjustment nut Adjustment of shock absorber spring User weights
11. Rear Battery 1 Place the wheelchair on a level surface 2 Switch off the main power switch on the control panel 3 Remove the rear battery cover See page 9 4 Disconnect the battery connections See also the sticker on the battery cover 5 Lift pull the battery out of the chassis using the battery belt Fitting 1 Lift a new battery into the chassis using the battery belt Leave the battery belt on the battery Place the battery with the battery terminals at the rear 2 Connect the battery connections on the new battery See also the sticker on the battery cover 3 Refit the battery cover See page 9 WARNING Be careful when using metal objects when working with batteries A short circuit can easily cause an explosion Always use safety gloves and safety goggles 11 Battery connections the battery out of the chassis Rear battery removed Front wheels Removal 1 Turn off the main power switch on the control panel 2 Lift the wheelchair chassis and support it on blocks so that the wheel is off the ground 3 Remove the hubcap 1 bolt 2 and the three washers 3 and 4 see figure 4 Pull the wheel off the shaft Use puller 304103 99 0 if the wheel is tight see figure Fitting 1 Check that the wheel shaft and rim are Puller 304103 99 0 undamaged Clean as necessary to remove dirt and rust Replace damaged parts 2 Check that the key is firmly atta
12. o _ 1 1 1 Pub 311360 Lig 2 Motor righi a 419 51 71 81 tol Distribution Chart Pilot Brake fight ols JOYSTICK Motor oje Pilot Control panel 28 22 2 T 309391 17 47 Batteries 10 Cabling overview 51 40 Cabling overview Pilot 42 28 Control panel Pilot 30 Control panel VSI 31 Control 36 Covers 8 27 Distribution Chart Pilot 46 Distribution Chart VSI 44 Drive motor 21 Fixed seat post 24 Front wheels 12 FUSOS 34 Identification plates 6 Introduction 5 49 M Magnetic wheel lock 19 p Pilot controller 31 R Rear wheels 13 Seat elevator
13. of the wheel lock release sensor its positioned on the top of the front battery Remove the wheel lock release sensor It 1 fitted with two screws See figure Remove the plate fitted on the wheel lock sensor It is fitted with two screws and nuts Fitting the Wheel Lock Release Sensor Fit the wheel lock release sensor in the reverse order Wheel lock release sensor is fitted with two screws 7 lt Wheel lock release sensor 20 Drive Motor Drive Motor Removal 1 Raise the seat seat elevator to the highest position fixed seat tube to the service position See 24 If the seat elevator does work normally because the batteries are discharged or the actuator is defective the seat can be raised lowered manually See page 22 2 Switch off the main power switch on the control panel 3 Remove the chassis cover See page 8 4 Chock up the relevant side of the wheelchair 5 Remove the front wheel on the relevant side See page 12 6 Disconnect the electrical connection for the drive motor and the magnetic wheel lock The connections are positioned on the inside of the chassis on each side of the seat lift seat post 7 Run the connection cables out through the chassis cable duct See figure 8 Remove the four screws that hold the drive motor s gear and the support wheel brackets in place Fitting Fit the drive motor in the reverse order
14. on the control panel Control panel VSI 3 Remove the chassis cover See page 8 4 Cut off the cable ties that hold the control panel cabling Note the positions of the cable ties for subsequent fitting 5 Disconnect the contacts for the drive motors magnetic wheel locks any actuators and the batteries 6 Remove the control panel by unscrewing and removing the two screws on the lower side of the control panel Fitting 1 Fit the control panel using two screws on the lower side of the control panel 2 Connect the contacts for the drive motors The Control panel fixings magnetic wheel locks any actuators and the batteries 3 Fit the cable ties that hold the cabling the same way as previously 4 Fit the chassis cover See page 8 Control unit VSI 31 Pilot controller Pilot controller Removal 1 Switch off the main power switch on the control panel 2 Remove the rear battery cover See page 8 3 Disconnect the electrical connections from the controller Note their positions See figure 4 Remove the controller by unscrewing its two 515 mounting screws See figure B Left drive motor Power feed D Right drive motor E Control panel Pilot controller cable connections Contacts A and E on the output stage have the same function The cabling from the SLS drive stage and control panel can therefore change places if req
15. persons Be screws with washers and nuts careful with the cabling 6 If needed remove the leg rest unit it is fitted with four screws with washers nuts see fig Fitting Fit the seat in the reverse order Always use the center holes on the leg rest unit when fitting it on the Seat elevator Fixed seat post Use the center holes leg rest unit when fitting it on the seat lift fixed seat post Always use the front holes on the seat when fitting it on the leg rest unit Use the front holes on the seat when fitting it on the leg rest unit Removing the Control Panel 1 Cut the wiring bundle tie holding the cabling together Take note of the location of the wiring bundle tie for purposes of later remounting 2 Loosen the knob 1 see figure Pull the Control Panel forwards Fitting Fit the Control Panel in the reverse order Removing the Control Panel bracket 1 Remove the three screws 2 holding the bracket Fitting Fit the Control Panel bracket in the reverse order 27 The Control Panel bracket Corpus seat Removal 1 Raise the seat seat elevator to the highest position fixed seat tube to the service position See page 24 If the seat elevator does not work normally because the batteries are discharged or the actuator is defective the seat raised lowered manually See page 22 2 Switch off the main power switch on the control panel 3 Remo
16. Lights 1 7 3 red and 4 orange blinking rapidly upon start up and the wheelchair can not be driven Cause Fault in the control panel Solution Make sure the joystick isn t actuated at switch on change the control panel 39 overview VSI 70 24 2 2 Actuators 612699 VSI 50 70 24 No Actuators 612698 picture showing VSI 70 311367 Sect Lew Speed Low fil rea sect elewatod Low pend homn tam E 40 overview 8 Backrest actuator Seot tilt actuator Main Fuse E 313843 Ange 9 jony weed in iad Gl beckress comberalion Actuator outputs Backrest Legrest Seat it If no seat tilt backrest combination ume In seat ti sol Low used on Seat elevator Seat tilt 311371 311367 Backrest Seat tilt Angle stop 313843 Cabling overview VSI 41 Cabling overview gt m iO 4 Cabling overview 5 1 6 1 7 1 8 311353 cabl actu controll 2 funct Seat tiit actuator LIL FR 305677 1000 305346 Legrest actuator Angle stop 90 311273 2 311387 used
17. SERVICE MANUAL Permobil C300 Power wheelchair How to contact Permobil Permobil BV Zuiddijk 1 5705 CS Helmond Holland Tel 31 492 598260 Fax 31 492 598261 E mail info permobil nl Head Office of the Permobil group Permobil AB Box 120 861 23 Timra Sweden Tel 46 60 59 59 00 Fax 46 60 57 52 50 E mail info permobil se Produced and published by Permobil AB Sweden Edition no 3 2009 06 Order 205206 0 0 Contents NER OC COUN gt 5 Identification plates 2 22 6 OS 8 10 Front WNC ONS is crc 12 Rear 22 13 Support wheels 14 Support wheels 2 2 2 14 TICS TOKS 15 Shock 5 16 Slewing brackets 17 Wheel lock release 2 2 2 1 18 POSO E 18 Magnetic wheel 99 19 Wheel Lock Release Sensor 2 20 Drive MOTON acct sted eno 21 Seat elevator 22 Manual Raising Lowering of the Seat elevator
18. Setting 0 100 Kg 48 Above 100 standard 46 Adjustment of shock absorber spring 16 Slewing brackets Slewing brackets Removal 1 Raise the seat seat elevator to the highest position fixed seat tube to the service position See page 24 If the seat elevator does not work normally because the batteries are discharged or the actuator is defective the seat raised lowered manually See page 22 Switch off the main power switch on the control panel Remove the chassis cover Lift up and chock up the wheelchair chassis so that the wheel in question is free of the ground Remove the front wheel see page 12 Remove the lower shock absorber bracket See page 16 Remove the link arm it is fitted with screw and washer For removal of wheel forks and wheels see the respective chapters Fitting Fit the link arm in the reverse order Tighten the screw holding the link arm in place with a torque wrench Tightening torque 15 Nm Slewing bracket attachment Do not use a Pneumatic impact wrench of slewing brackets 17 Wheel Lock Release Wheel Lock Release The wheel lock release consists of a plastic rail a wheel lock release sensor and a magnetic wheel lock on each drive motor Removing the Plastic Rail 1 Raise the seat seat elevator to the highest position fixed seat tube to the service position See page 24 If
19. ables Remove the cabling for the half speed sensor Pilot Disconnect the seat elevator cabling from the SLS drive stage For more information on the SLS drive stage see page 35 7 Lift the seat elevator straight up out of the chassis Fitting Fit the seat elevator reverse order T seat elevator is fitted with four screws 23 Fixed seat Post Fixed seat post Service Position The fixed seat post has a service position that facilitates the adjustment of the fixed seat height and other service on the wheelchair 1 Loosen the screw that locks the fixed height position of the seat post See figure 2 Lift the seat until the service position lock holds the seat post in the service position See figure A NOTE Because the seat is heavy it should be lifted by two persons Be careful with the cabling A WARNING The seat must not be subjected to load and the wheelchair must not be driven with the fixed seat tube in the service position To return to the normal position carefully lift the seat while pressing the service position lock in Lower the seat to the set height WARNING Before pressing the service position lock in lift up and hold the seat in a steady grip if not the seat will fall down which can Cause personal injury Adjusting the Seat Height The length of the fixed seat post can be adjusted to six different fixed positions 1 Adjust the
20. ched and undamaged fit a new key if necessary 3 Lubricate the shaft with a thin layer of copper paste Wurth 0893800x Art no 1820540 WARNING Do not use any type of lubrication in the threaded hole in the axle or on the bolt 4 Fit the wheel onto the axle The use of hand force only is preferred but if need be carefully use a rubber mallet whose head diameter is no less than 1 5 inches 38 mm to ensure that the rim is fully seated upon the motor Hitting too hard with a rubber mallet could cause damage to the gear 5 Mount the three washers 3 and 4 onto the bolt 2 and secure the wheel Use a torque Fitting of rim wrench to tighten the bolt to 33Nm Install the hub cap 1 See Fig 13 washer 4 should be placed with the most flat side inwards The must be used once only Removed is allowed to be refitted WARNING Other types of bolts or washers are not to be used Description Bolt ISO 4762 M8x25 10 9 Fe Zn 5 C2 Locking coat DIN 267 28 Shim washer DIN 988 8 A2 DB 8x14x0 5 Stainless Washer 8 HB 305 Fe Zn 5 C2 TBRSB 8 4x26x5 Front wheel Key DIN 6885A 6x6x22 WARNING Do not use any other type of thread lock 12 Rear Wheels Rear Wheels Removal 1 Switch off the main power switch on the control panel 2 Lift up and chock up the w
21. d be Note the number of blinking lights Turn off the wheelchair Turn the wheelchair back on again Ifthe error persists count the number of blinking lights check possible causes and solutions in the table on the adjoining page N Pilot battery voltage indicator TUELL EST VSI battery voltage indicator Possible error signals on the battery voltage indicator are not displayed while the wheelchair is being driven they only first appear the next time the wheelchair is restarted WARNING The remedying of errors that are indicated via the battery voltage indicator must be performed by a person with sufficient expertise to be able to perform such in a professional manner Always contact an authorized serviceman when in doubt 38 Trouble Shooting Guide CAUSE High battery voltage Low battery voltage Example 10 Green Green Green 7 Orange 6 Orange 5 Orange 4 Orange 3 Red Red Red SOLUTION Check the battery and the connections between the battery and the control unit Check the contacts to the output stage If the fault persists change the output stage Make sure the joystick isn t actuated at switch on change the control panel Remove the charge plug from the charge socket on the control panel Check the condition of the battery Check the connection between the battery and the control unit
22. heelchair chassis so that the wheel to be removed is free of the ground 3 Remove the hub cap 1 4 Remove the nut 2 Apply pressure to the screw 6 using an Allen key 5 Remove the washer 3 wheel 4 axle 5 and screw 6 Fitting 1 Check that the axle and rim are not damaged If necessary clean to remove dirt and rust Replace damaged parts Rear Wheel 2 Fit the wheel on the axle using just your hands Check that the wheel is fully located on the axle 3 Fit the screw 6 in the wheel fork 4 Fit the axle 5 wheel 4 washer 3 and nut 2 and tighten the wheel 5 Fit the hub cap 1 Tightening torque 24 Nm Screws and nuts must only be used once Once removed screws and nuts must therefore never be refitted WARNING No other type of screws nuts and washers than those stated here may be used WARNING No other type of lock coating or lock liquid may be used Fitting of rim Description Locking nut ISO 7040 M6 8 Fe Zn 5 Washer ISO 2768 c 8 5x23x3 Rear Wheel Axel ISO 2768 215 Bolt ISO 10642 M8x70 10 9 Fe Zn 5 C1 13 Support Wheels amp Support Wheel Dampers Support Wheels Support wheels may be fitted in three different positions low medium and high These fitting positions are marked L M and H Low With the support wheels fitted in the lower position low the wheelchair inclines less before the support wheels meet
23. l Lock Release Removing the Magnetic wheel lock 1 Raise the seat seat elevator to the highest position fixed seat tube to the service position See page 24 If the seat elevator does not work normally because the batteries are discharged or the actuator is defective the seat can raised lowered manually See page 22 Switch off the main power switch on the control panel Remove the chassis cover See page 8 Disconnect the electrical connection of the magnetic wheel lock See figure 5 Unscrew and remove the three screws that hold the wheel lock in place See figure Fitting the Magnetic Wheel lock Fit the magnetic wheel lock in the reverse order Fit the magnetic wheel lock with the release arm facing upwards 19 The electrical connections of the wheel locks are positioned on the inside of the chassis on each side of the seat lift seat post Magnetic wheel lock The magnetic wheel lock is fitted with three screws Wheel Lock Release Removing the wheel lock release sensor 1 Raise the seat seat elevator to the highest position fixed seat tube to the service position See page 24 If the seat elevator does not work normally because the batteries are discharged or the actuator is defective the seat can raised lowered manually See page 22 Switch off the main power switch on the control panel Remove the chassis cover See page 8 Disconnect the electrical connection
24. locked Fault indicated in the drive electronics The control system is in Sleep Mode Seat tilt or seat lift raised to high Main fuse blown 37 SOLUTION Charge the batteries the cable to the control panel See page 34 Terminate the charging and remove the charging cable from the charging outlet Reset the wheel lock release Unlock the wheelchair See 5 manual See pages 38 39 Switch the start button on the control panel off and on again The cable connection to the Atttach the cable to control panel has become loose the control panel Lower seat lift or seat tilt See 5 manual Change Main Fuse See 34 Trouble Shooting Guide Error signals Battery voltage indicator Every time the wheelchair is started up a check is performed on parts of the wheelchair s electronics If faults have arisen in these parts this is shown on the control panels battery voltage indicator by one or more blinking lights Constant light Everything is in order How many lights are lit depends upon how much voltage there is in the batteries With fully charged batteries all lights are lit Slowly blinking red lights The batteries need to be charged immediately Rapidly blinking 1 10 lights Error signals an error has arisen and the wheelchair can not be driven Error signals The number of blinking lights indicate what the problem coul
25. m See figure 4 Remove the friction plate It is fitted with one screw from above See figure 5 Remove the wheel fork It is fitted with a nut from above See figure Fitting Fit the wheel fork in the reverse order Fit the O ring on the friction plate See figure Lubricate the O ring with Lubricant friction brake Part no 1820405 No other type of lubricant than that stated here may be used Tighten the nut holding the wheel fork in place with a torque wrench Tightening torque 33 Nm Tighten the screw holding the friction plate in place with a torque wrench Tightening torque 15 Nm Plastic plug Bolt ISO 10642 M8x20 10 9 Fe Zn 5 C1 Locking coat DIN 267 28 O ring 024 2x3 EPDM Friction plate ISO 2768 m Fe Zn 12C1 Nut DIN 934 M14x1 5 8Fe Zn 8C1 Bearing 6002 2RS1 15 32 9 Circlip DIN 472 032 Spacer ISO 2768 Fe Zn 12 1 020 h9 Spacer ISO 2768 m Fe Zn 12C1 Bolt ISO 2768 m Stainless Lubricant friction brake Momentum PRO AA 2 0 025 Fit the O ring In the groove of the friction plate Shock Absorbers Shock Absorbers The shock absorbers may be fitted in two different positions a standard position suitable for all users and a position that produces slightly softer suspension recommended for user s with a body weight of 150 Ibs or less Removal 1 Raise the seat seat elevator to the highest position fixed seat tube to the service position See page 24
26. mble the fuse holder Replace the fuse Screw the fuse holder back together Aah wD Place the fuse holder on the top of the front battery at the rear edge of the battery 7 Refit the front battery cover See page 9 Replacing the Main Fuse Holder 1 Switch off the main power switch on the control panel 2 Remove the front battery cover See page 9 Unscrew and disassemble the fuse holder 4 Detach the cables from the fuse holder by unscrewing the screws See figure Connect the cables to the new holder 6 Fit the fuse and screw the holder together Check that the cables are firmly attached 7 Place the fuse holder in the intended place on the front battery 8 Refit the front battery cover See page 9 The main fuse holder 34 Main Fuse cable connection Replacing 515 Fuse Applies only to Pilot The SLS fuse is located in its holder inside the rear battery cover 1 Switch off the main power switch on the control panel Remove the rear battery cover See page 9 Open the cover of the fuse holder by pulling it straight out Replace the blown fuse Replacing Fuses for the Seat Lighting Applies only to Pilot There are two fuses on the SLS Drive stage F1 24V unswitched and F2 24V switched These protect two outlets One output 24V unswitched supplies power regardless of if the chair is turned on or off The other output 24V switched supplies power only when
27. n Introduction The Service Manual is intended for technical personnel who maintain and repair electric wheelchairs is important that anyone who performs maintenance and repairs described in this manual reads and understands the content of this manual so that the work is performed professionally Always state the chassis number when contacting Permobil to ensure that the correct information is provided Technical Support In the event of technical problems you should contact your dealer or Permobil BV Holland at 31 492 554 010 Spare parts Spare parts must be ordered through your dealer Warranties All wheelchairs are supplied with a two year product guarantee Batteries and charger are supplied with a one year warranty Maintenance See the information in the Owner s Manual Identification plates Identification plates Chassis Chassis identification number Pilot controller PLOT Tyee sg gt MADE Pilot controller identification number Control panel Pilot Control panel Pilot identification number Identification plates Control panel VSI Control panel VSI identification number Covers Covers Removing the Chassis Cover The cover is mounted with hook and loop fastener at the rear and with two knobs at the front See figure 1 the leg rests out and if necessary raise the seat 2 Switch
28. off the main power switch on the control panel 3 Remove the two knobs that hold the cover at the front 4 Release the hook and loop fastener by lifting the cover straight up Then remove the cover by pulling it backwards Fitting Fit the cover in the reverse order Fixing points of the front cover Covers Covers Removing the Front Battery Cover The cover is wedged in under the chassis cover 1 2 Move fold the leg rests out Switch off the main power switch on the control panel If the chassis cover has not been removed remove the two knobs that hold it in place at the front Lift the chassis cover a little at the front so that the front battery cover comes free Raise the seat if necessary Remove the front battery cover by lifting uowards forwards Fitting Fit the cover in the reverse order Removing the Rear Battery Cover The cover is fitted with two guide lips 1 Switch off the main power switch on the control panel If the chassis cover has not been removed lift its rear edge so that the rear battery cover comes free Raise the seat if necessary Remove the rear battery cover by pressing its guide lips straight out on both sides and then lifting it Fitting Fit the cover in the reverse order Lift the chassis cover a little at the front so that the front battery cover comes free Lift the chassis cover a little at the back so that
29. s groove See figure 5 Tighten the screw that locks the fixed height position of the seat tube See figure Removal Turn the seat so that the height adjustment 1 Switch off the main power switch on the screw ends up in its groove control panel 2 Lift the seat until the service position lock holds the seat post in the service position see page 24 3 Remove the chassis cover See page 8 Remove the seat see page 27or 28 A NOTE Because the seat is heavy it should be lifted by two persons Be careful with the cabling 5 Remove the fixed seat post by unscrewing and removing the four screws see figure 6 VSI If the wheelchair is equipped with seat tilt divide the seat tilt cabling at the contact on the cables Pilot If the wheelchair is equipped with seat tilt disconnect the seat tilt cabling from the SLS drive stage For more information on the SLS drive stage see page 35 7 Lift the fixed seat post straight up out of the chassis 2 The fixed seat post is fitted with four screws 25 Seat tilt Removal 1 Raise the seat seat elevator to the highest position fixed seat tube to the service position See page 24 If the seat elevator does not work normally because the batteries are discharged or the actuator is defective the seat raised lowered manually See page 22 2 Switch off the main power switch on the control panel
30. seat tube to the service position See above 2 Screw the height adjustment screw in place in the desired height position See figure The three holes that raises the seat to a higher position than the standard position are equipped with a plastic screw If any of these three holes should be used the plastic screws must be removed When the seat is raised to a higher position than the standard position it is recommended that the wheelchair s control system be reprogrammed with the Max Forward Speed parameter set to 75 This is important especially for user s with a body weight that exceeds 100 Kg More information about programming the wheelchair s control system is found on page 36 Service position lock WARNING If the seat is raised higher than the standard position it is recommended that the wheelchair s control system be reprog rammed with the Max Forward Speed parameter set to 75 This is important especially for user s with a body weight that exceeds 100 Height adjustment screw in standard position 24 Fixed Seat Post 3 Carefully lift the seat while pressing the service position lock in Lower the seat to the set height A WARNING Before pressing the service position lock in lift up and hold the seat in a steady grip if not the seat will fall down witch can Cause personal injury 4 Turn the seat so that the height adjustment screw ends up in it
31. t be removed see figure 9 Remove the four screws holding the seat If needed tilt the seat a little to get access to all screws 10 Remove the seat Because the seat is heavy it should be lifted by two persons careful with the cabling Fitting Fit the seat in the reverse order Removing the Control Panel 1 Cut the wiring bundle tie holding the cabling together Take note of the location of the wiring bundle tie for purposes of later remounting 2 Loosen the screw see figure 3 Pull the Control Panel forwards Fitting Fit the Control Panel in the reverse order The seat is fitted with four screws with two screws on each side Front actuator bracket 29 The control panel bracket Control panel amp Seat control panel Control panel Pilot Removal 1 Switch off the main power switch on the control panel 2 Disconnect the control panel cable by pulling the connector at the rear of the control panel straight backwards 3 remove the control panel remove the screws holding the common bracket for the control panel and Seat control panel see figure Remove the control panel bracket by removing the two screws on the rear of the control panel see figure Fitting Fitting is the reverse procedure The Control panel and Seat control panel Seat control panel bracket Removal 1 Switch off the main power switch on the control panel
32. the chair is turned on The seat and lighting are normally connected to this outlet 1 gt eo Raise the seat to its highest position To raise it manually see page 22 24 Switch off the main power switch on the control panel Remove the rear chassis cover see page 8 Lift the SLS Drive stage straight up from its holder see page 29 Remove the lid from the drive stage Replace the blown fuse Refit the lid to the box Place the SLS Drive stage in its holder Refit the covers see page 8 SLS fuse 35 Replacing the SLS fuse ox H P f 4 f 4 f 3 4 1 I 5000 CAR SH 124D AO 12VDC 30A 24V unswitched 15 F2 24V switched 15A Seat Lighting Control System Control System The wheelchair s control system can be programmed in order to optimize the performance of the wheelchair while also maintaining a high level of safety regardless of other settings and options on the wheelchair The control system can also be programmed in order to make adjustments needed for a specific user Standard parameter files can be downloaded from the Permobil website www permobil com To get more information about programming the control system see the PC programmer s technical manual 205009 UK 0 The chart below shows the standard parameter files that are available
33. the ground but the accessibility of the wheelchair is reduced somewhat Medium The support wheels are fitted as standard in the middle position medium This position suits most users High With the support wheels fitted in the top position high the accessibility increases somewhat but it also means that the wheelchair may incline more before the support wheels meet the ground Removal 1 Switch off the main power switch on the control panel 2 Remove the screw See figure WARNING Removing the support wheels entails an increased risk of the wheelchair tipping over The wheelchair must not be driven when the support wheels are not fitted Fitting 1 Switch off the main power switch on the control panel 2 Fit the wheel with the screw washer and nut the desired position See figure Support Wheel Dampers Removal 1 Switch off the main power switch on the control panel Remove the chassis cover See page 8 Unscrew and remove the two screws that hold the support wheel damper in place See figure Fitting Fit the damper in the reverse order 14 Support wheels may be fitted in three different positions low medium and high Support wheel damper Wheel Forks Removal 1 Switch off the main power switch on the control panel 2 Lift up and chock up the wheelchair chassis so that the wheel in question is free of the ground 3 Remove the cap from the top of the link ar
34. the seat elevator does not work normally because the batteries are discharged or the actuator is defective the seat raised lowered manually See page 22 2 Switch off the main power switch on the control panel 3 Remove the chassis cover See page 7 4 Remove the wheel see page 20 lock release sensor Before removing the plastic rail make sure the wheel lock release sensor is removed 5 If the wheel lock release arm is moved backwards on the left magnetic wheel lock the plastic rail can be pulled out of the chassis Fitting the Plastic Rail Before inserting the plastic rail make sure the wheel lock release sensor is removed 1 Insert the plastic rail on the right side of the chassis 2 Check that the rail is correctly located by the wheel lock release sensor See figure 3 Push the rail in further so that its end emerges on the left side of the chassis 4 the wheel lock release arm is moved backwards on the left magnetic wheel lock the plastic rail can be moved into place 5 Refit the wheel lock release sencor see page 20 6 Refit the chassis cover See page 7 7 Lower the seat to its normal height 18 If the wheel lock release arm is moved backwards on the left magnetic wheel lock the plastic rail can be pulled out of the chassis 1 ai gt t l Wheel lock release Whee
35. uired Fitting Fit the controller in the reverse order The Pilot controller is attached with two screws Pilot controller 32 515 Drive Stage SLS Drive Stage Applies only to Pilot Removal 1 Raise the seat seat elevator to the highest position fixed seat post to the service position See page 24 If the seat elevator does not work normally because the batteries are discharged or the actuator is defective the seat can raised lowered manually See page 22 2 Switch off the main power switch on the control panel 3 Remove the chassis cover See page 8 SLS Drive stage 4 Lift the SLS Drive stage straight up from its holder See figure 5 Remove the lid from the drive stage 6 Clip the cable ties that hold the cables and its electrical connections being attentive to their placement to facilitate subsequent refitting Fitting Fit the SLS drive stage in the reverse order SLS Drive stage unattached in its holder z lt 5 zi SLS Drive stage 33 Fuses Main Fuse The main fuse is located in its holder inside the front battery cover If the main fuse blows there is often a major electrical fault The cause of the fault should be checked carefully before the fuse is replaced Replacing the Main Fuse 1 Switch off the main power switch on the control panel Remove the front battery cover See page 9 Unscrew and disasse
36. ve the cushion from the seat 4 Remove the seat plate 15 mounted using two screws Removing seat on chassis without seat tilt 5 If needed remove the control panel see page 30 6 Remove the four screws holding the seat see figure 7 Remove the seat Because the seat is heavy it should be lifted by two persons careful with the cabling Removing seat and seat tilt on chassis with seat tilt 5 Switch on the main power switch on the control panel Tilt the seat approx 20 Switch off the main power switch on the control panel two screws on each side 6 If needed remove the control panel see page 30 7 Remove the four screws holding the seat see figure 8 Remove the seat Because the seat is heavy it should be lifted by two persons careful with the cabling Fitting Fit the seat in the reverse order On chassis with seat tilt the seat is fitted with four screws 28 Removing seat only chassis with seat tilt 6 Remove the seat tilt crush protection 5 fitted with two screws on each side see figure 7 Switch on the main power switch on the control panel Tilt the seat approx 20 Switch off the main power switch on the control panel 8 If needed remove the control panel see page 30 the seat tilt does not work normally because the batteries are discharged or the actuator is defective the actuators front bracket mus
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