JCM Taiko - Integration Guide Rev 04_2007
Contents
1. Do not expose the TAIKO unit to strong impacts or drop the unit as doing so may damage the unit Do not wipe the TAIKO unit either outside or inside with thinner or organic solvent Do not allow moisture or liquid to enter the TAIKO unit Do not store the acceptor outside of the specified storage temperature and humidity ranges The following banknotes might be not accepted properly by TAIKO unit or may cause a jam or damage to the unit a Banknotes with stains wear tears or excessive wrinkles or that are wet or damp b Dog eared or creased banknotes c Banknotes with incorrect cut dimensions or printing displacement d Banknotes with oil smears or foreign objects 1 5 Disposal Disposal of this unit should be accomplished in accordance with your country s regulations for similar types of industrial waste 2 Package Contents The following items are contained within the TAIKO packaging m TAIKO unit W Installation Guide This guide gt Installation Guide A This unit has been carefully packed with special attention taken in re gard to quality However if you happen to find anything damaged or missing please contact your local distributor immediately 3 Product Configurations TAIKO units are configured as follows Model PUB Type 0 X4 A B CDEF G A Validation Method 7 Optical Transparency Reflection 11 Optical Transparency Reflectionn MAG B Country Code ISO 3166 b2. MAI 998J19JU YL T p L U BAU D8HOQUI FL 11 Lr Oss DISC F VUSAL yusi oi vus vwor manan SI Vtug OSLO IV Kaussaoou SI tug 19589 iV POH POH d GIOI a t ol LI JE 3 d VrIATDENS XA Y ra Tt I Azda F3 00Q AGN 00dUAAN ae VHATYLNS N6HNN 00PSSI x 5 SC UL 61a I Wisesa ax Js axa s MIT ou Asa GXL 9 oj o gt 1 Toa adoor AZIMA 19 ANDMA Asda t TA 7 am A p m Is suxsy Tux ATIMd x4 ON 6 sussy T6 x x sw i as T1 x and and ND a ND Ts 14 HSFAZI G SEAT TZ ATMA Anaoa Land WOLdd2OV GIduexH MRIVOH TOALNOI f 0 UNI VOLTA Imod sdq0096 XVW Glduexa go0ar aa w PNO VEJI JAIW E00 ADIEH S ZF L 12 GrIHVSIQ HHO 1394 G ISVNH NO 144 AND L POH os aN volt vorss Nora vod Ita x dio m GDr18zSa axa fe zaxi TE OSSINST VUOI dAL yedi VHIATYLNS adoo S AXY AXL I T Le Da Mvi XI ASQ ora Aza ANDMd as nd 4S1Nd gt ts VELATELNS Nein Oopsst No ac UL 61a at s iisa ax s oj aa Ts Kessooou st VUS 19509 IV p MILI vus oi vus oa vuoi ASQ
3. DIP Switch Settings 7 6 1 Basic Settings 7 6 2 Denomination Setting Mode 7 6 3 LED Pattern Setting Mode sense 7 6 4 Encryption Code Initializing Setting Mode ss 17 8 Installation Removal 9 Wiring M T 9 1 Recommended Parts 9 2 Wiring Procedure ssescenensssonenenensonenensnnonensnsnnnenensnnsnsnsnnensnsnsnnnenenssnensnsnnensnsnsnnenene 21 10 Clearing a Banknote Jam 22 11 Error Codes TR Kasia CSE T METER AC 12 Cleaning ss M E 23 13 Product Support T DENN NUN M ETE 24 2 1 Precautions Thank you for purchasing JCM s TAIKO Bill Acceptor Please be sure to read the following and any related documents thoroughly to understand the correct operation and features of this unit 1 1 Machine Design We take all possible measures to ensure the quality of this unit However performance degrada tion or possible short or open circuit faults could occur at the end of a product s life Please ensure safety by sufficiently implementing a fail safe design Allow sufficient space around the unit to facilitate the collection of banknotes and the clearing of jams 1 2 Installation Do not use the acceptor outside of the operation temperature and humidity ranges specified in this guide Do not use the acceptor in location that will obstruct the acceptor s air holes and cause the unit to
4. become hot Do not us the acceptor in locations with extreme temperature fluctuations Do not use the acceptor in direct sunlight or incandescent lighting 3000Lx or greater at a 15 degree angle or less Do not use or store the acceptor in location with high levels of dust The acceptor is for indoor use only do not use it outside Do not use the acceptor in locations where chemical vapor is present When using the acceptor in a location where the air is subject to the car exhaust emissions or cigarette smoke be sure to clean and maintain the unit at regular intervals 1 3 Wiring When installing the TAIKO unit or connecting the wiring harness make sure that the power harness is unplugged from the power terminal to avoid unit damage When connecting the wiring harness to TAIKO unit be sure to confirm the rated voltage and pin assignments Failure to do so may result in damage to the unit Be sure to connect the power harness properly Failure to do so may result in incorrect input output due to contact failure Do not pull on the power harness with undue force as that may cause the harness to break 1 4 Operation Be sure to turn off the power to the TAIKO unit when opening the upper and lower lid Failure to do so may result in your fingers becoming caught in the moving roller Be careful not to get your finger caught when closing the upper lid Do not modify the TAIKO unit Doing so may damage the unit
5. After the LED flashes white set DIP Switch No 1 to OFF to enter the setting mode Insert the denomination of banknote that you want inhibited into the insertion slot The setting is registered if the LED remains lit orange and the banknote is returned Insert the next denomination of banknote that you want inhibited The accept inhibit setting for banknote denominations can be confirmed with the LED lamp After the initial operation is performed the LED will flash a number of times equal to the total number of banknote denominations Blue indicates an accept setting and yellow means a inhibit setting Example If 5 10 and 20 euro notes are set to be accepted and 50 and 100 euro notes to be inhibited the LED will flash the corresponding 5 times as follows blue blue blue yellow and yellow 7 6 3 LED Pattern Setting Mode The LED pattern can be changed according to your preference Select between pattern 1 and pattern 2 The default setting is pattern 1 m Define Pattern 1 ON 533973 Set DIP switch Nos 1 2 and 7 to ON and then turn the power to the TAIKO unit Set DIP switch No 1 to OFF to set the LED pattern to pattern 1 W Define Pattern 2 ON T ne Set DIP switch Nos 1 3 and 7 to ON and then turn on the power to the TAIKO unit Set DIP switch No 1 to OFF to set the LED pattern to pattern 2 7 6 4 Encryption Code Initializing Setting Mode When using ccTalk Communication Encryption Mode and the encryption c
6. Bill Acceptor TAIKO K Integration Guide OR JAPAN CASHMACHINE CO LTD Table of Contents 1 Precautions eeeeeeee des se stat 3 1 1 Machine Design 3 1 2 Installation 1 3 uir w Q 3 1 4 Operation 1 5 Disposal 2 Package Contents Saga ARTE aieas d 3 Product Configurations Saiao gasaat DERG 4 4 CE Marking 5 RoHS Compliance MEM EE YER EEE EI EN EN LE LE AREE Sag 6 Names of Parts PR EZEL sista en 7 Product Specifications Sanaa MEE ET stare 7 1 General STT TT 7 7 1 1 eT HET le T 7 7 1 2 Electrical Specifications 7 1 3 Environmental Specifications 7 1 4 Installation Specifications p R T 8 7 2 1 Interface Connector 7 3 Pin Assignment 7 3 1 Interface Connector Pin Assignment 7 4 Interface Cir Cllb m 7 4 1 ccTalk Interface Circuit 7 4 2 Serial ID 003 MDB Interface Circuit 7 4 3 Pulse Interface Circuit eere eee esee eerte eene enean ennt n enata tna tnanue 7 5 External Dimensions esse 14 7 5 1 External Dimensions when installing Type1 Type2 Type3 Faceplate 7 5 2 External Dimensions when installing Type5 Faceplate 15 7 6
7. We aXL G SR T J Toa adoo 0e 0 VAN AZ M t 1 VOLTE ANDMA ATH TL m Z sus Ji pX pads asqng sus Tux rimas ATIMd ors IQ Jo umag sjdurexs 3s 1nd x4 ON 6 usa 6 PX a a eg rx ANDMa and lo and Js y o SEA TZ AUAM AZIOA Land WOLd320V GIduex MIVOH TOALNOI PNO 228j49 uT asind p 13 7 5 External Dimensions 7 5 1 External Dimensions when installing Typel Type2 Type3 Faceplate Unit mm 124 103 Door Installation Position Top 17 6 42 7 Door Installation Position 51 Rear Front The length of A differs depending on the faceplate type Typel 68 Min Bill Width 67 Type2 76 Min Bill Width 75 Type3 71 Min Bill Width 70 14 7 5 2 External Dimensions when installing Type5 Faceplate Unit mm T T 125 103 Door Installation Position 100 Top 3 2 6mm Panel Thickness El 5 3 2E ri a e se S ii Pei i a m 67 Acceptable Bill Width 66 i Front Right Side Rear 11 4 39 6 30 Bottom 15 7 6 DIP Switch Settings The communication method and various functions of the TAIKO unit can be set with the DIP switches on the left side of t
8. a Send Line Active when current is applied NC NC D D 7 voe gt _ 12VDCPower Supply O vys Power Supply GND Nc No Connected ij Nc Not Connected Conditions for the I O Input Output column are from the acceptor side E Pulse Communication Pin No Signal Name VO 1 Function M Ae e Jot Connected ENABLE Enable Disable Signal Input Line DISABLE IN Enable when the current is applied 4 ENABLE DISABLE Disable when the current is NOT applied VEND our Pulse Signal Output Line 6 VEND Active when the current is applied 7 vee fc Power Supply Ps vss f Power Supply GND 9 Nc f jNeCometed 10 Nc Not Connected Conditions for the O Input Output column are from the acceptor side 10 PASSY 9 9 x ams TS Tex x A198 y I tx x KESI It x wm TIE Iz x4 TTT IHI Hx ano x ON 6 Is wras k oorsst EU T A TT Kt 0 SOTSEI OE SOTSEN id ATILTIST xc OI x01 va cnp T oorsst n AUT x sia OOrSST az Sasa Ku AC AUG ASIA ASIA ASIA opdumxg MeL axo and tg XtI aND DENON 8 EN mod um SAT TZ SEA TZ IND AZINE Az aa L H d WOLIIIIV sydux3 qvOg TOULNOD
9. ance rate may drop Thus it is recommended that validation related parts be cleaned once a month Wipe any dirt off the sensors with lint free cloth or cotton bud Completely remove all paper or the other type of dust as well as any foreign objects from the rollers A Do NOT wipe the TAIKO unit with organic solvents such a thinner or benzine W Snesors Rollers Location Optical Transparency Sensors Pinch Rollers Feed Rollers MAG Sensor PUB 11 Only With the upper lid open With the lower lid open 23 13 Product Support If you happen to experience any problems or errors with your TAIKO unit or have any inquiries regarding your unit consult with your nearest JCM contact as shown below Please be sure to make a note of the problem points and symptoms or the content of you inquiry prior to making contact W Japan Japan Cash Machine Co Ltd Headquarters No 3 15 Nishiwaki 2 Chome Hirano ku Osaka 547 0035 Japan Phone 81 66 703 8406 Fax 81 66 704 7843 URL www jcm hq co jp W America Oceania JCM American Corporation 925 Pilot Road Las Vegas NV 89119 U S A Phone 1 702 651 0000 Fax 1 702 644 5512 e mail customerservice jcm american com URL www jcmamerican com W Europe Russia Middle E
10. ased 3 digit codes C Faceplate Type 0 Without faceplate 1 Bill Width Min 68mm Max 82mm 2 Bill Width Min 76mm Max 82mm 3 Bill Width Min 70mm Max 82mm 5 Bill Width 66mm D Optional Unit 0 Without optional unit 1 With interface pin assignment conversion adapter harness ccTalk compatible E Board Type 1 Standard 2 Interface pin assignment ccTalk compatible F Operation Code 0 Standard G Interface X4 Serial ID 003 MDB Pulse ccTalk Example PUB 7 EUR 1020 X4 Indicates the TAIKO model with optical transparency reflection validation method faceplate type 1 euro software no optional unit interface pin assignment ccTalk compatible type board standard operation code and an Serial ID 003 MDB Pulse ccTlak interface 4 CE Marking DECLARATION OF CONFORMITY MANUFACTURER Name z JAPAN CASH MACHINE CO LTD Address 3 15 2 chome Nishiwaki Hirano ku Osaka 547 0035 Japan Phone 81 6 6703 8405 Fax E 81 6 6704 7843 DETAILS OF PRODUCT BILL ACCEPTOR MODEL TYPES PUB 7 PUB 11 THIS PRODUCT CONFORMS TO THE ESSENTIAL REQURIEMENTS OF Electromagnetic Compatibility Directive 89 336 EEC Amended by 92 31 EEC 93 68 EEC Low Voltage Directive 73 23 EEC Amended by 93 68 EEC and is supported by the following applicable standards EN61000 6 1 2001 EN61000 4 2 1995 A1 1998 A2 2001 EN61000 4 3 2002 A1 2002 EN61000 4 8 1993 A1 2001 EN61000 6 3 2001 EN55022 1994 A1 1995 A2 1997 Clas
11. ast Africa Japan Cash Machine Germany GmbH M ndelheimer Weg 60 D 40472 D sseldorf Germany Phone 49 211 530645 0 Fax 49 211 530645 65 e mail supportOjcm germany com URL www jcm germany com E UK Ireland JCM United Kingdom Ltd Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1EJ UK Phone 44 870 770 2863 Fax 44 190 837 7834 e mail info jcm uk com URL www jcm uk com W Asia Other than Japan JCM Gold HK Ltd Unit 1 7 3F Favor Industrial Centre 2 6 Kin Hong Street Kwai Chung N T Hong Kong Phone 852 2429 7187 Fax 852 2929 7003 e mail cs jcmgold com hk URL www jcmgold com hk Notice Be aware that JCM shall not be held liable by the user for any damage losses or third party claims arising from the use of this products 24 Note 25 Note Note 27 om JAPAN CASHMACHINE CO LTD Copyright 2006 Japan Cash Machine Co Ltd All rights reserved 04 07 4045 SME IGD
12. ed to the power harness 2 Connect the power harness to the TAIKO unit s interface connector 3 Turn on the power and confirm that the TAIKO unit operates properly 21 10 Clearing a Banknote Jam When a banknote becomes jammed inside the TAIKO unit follow the instructions below to remove the jammed banknote A Be sure to turn off the power to the TAIKO unit when opening the upper and lower lids Failure to do so may result in your fingers becoming caught in the moving roller B Open the upper lid 1 Confirm that the power to the Taiko unit is turned off 2 Hold in the upper lid open close buttons and open the upper cover then pull out the jammed banknote A Be careful not to get your finger caught when closing the upper cover W Open the lower lid 1 Confirm that the power to the TAIKO unit is turned off 2 Remove the faceplate from the TAIKO unit See gt 6 Installation Removal 3 Hold in the lower cover lock release buttons and remove the lower lid then pull out the jammed banknote 11 Error Codes The number of times the LED lamp flashes red indicates the type of error that has occurred in the TAIKO unit The LED lamp is located in the middle of the faceplate See gt 4 Names of Parts of times LED flashing Description 12 Cleaning If paper or other type of dust or a foreign object adheres to the validation related parts the accept
13. he unit Left Side 7 6 1 Basic Settings Setting Item SW OFF ON Test Mode 1 Normal Mode Double Scan Mode 2 Normal Mode Reserved Five 5 drum cycle fishing prevention Refer to the Software Specifications I F Setting ID 003 MDB ccTalk Not Encrypted ccTalk Encrypted Pulse 4 For details about the TEST mode refer to the TAIKO Service Manual 2 The acceptance rate will be improved but operation time will be increased if a banknote is rejected 3 Fishing prevention will be improved but operation time will be increased 4 For details on the Pulse I F refer to the Software Information Sheet 7 6 2 Denomination Setting Mode Perform the accept Inhibit Setting of the banknote denomination based on the software for your country The default settings are to accept all denomination RB Accept Setting ON lim m To perform the accept setting set DIP switch Nos 1 and 6 to ON and then turn on the power to the TAIKO unit After the LED flashes white set DIP switch No 1 to OFF to enter the setting mode Insert the denomination of banknote that you want accepted into the insertion slot The setting is registered if the LED remains lit light blue and the banknote is returned Insert the next denomina tion of banknote that you want accepted 16 W Inhibit Setting ON tes se ki To perform the inhibit setting set DIP switch Nos 1 6 and 7 to ON and then turn on the power to the TAIKO unit
14. ode is unknown perform the Encryption Code Initializing Setting to initialize the Encryption Code to the last 6 digits of the TAIKO serial number ON t s Set DIP switch Nos 1 to 6 to ON Set DIP switch Nos 7 and 8 to OFF and then supply the power to the TAIKO unit Set DIP switch No 1 to OFF to initialize the encryption code 17 8 Installation Removal Perform the following procedure when installing the TAIKO unit 1 Use the panel cutting dimensions given below and create the correct size of opening required for installing the TAIKO unit to the door Panel Thickness 4 R3 Max CASAN li gt 2 mm to 6 mm 43 mm 2 Hold in the upper lid open close buttons on both sides of the TAIKO unit and open the upper lid in the direction of the arrow 3 Grasp the TAIKO unit with your hand under the upper lid 4 Press down slightly on the faceplate and raise up on the TAIKO unit Slide the TAIKO unit up and back to detach it from the faceplate 18 5 Remove the faceplate brackets 2 and the hexagonal nuts 2 from the faceplate then insert the faceplate into the cutout from the front side of the door 6 Fix the faceplate onto the door using the faceplate brackets 2 and the hexagonal nuts 2 N Tightening the nuts with too much force can damage the faceplate The required torque is 0 7 Nm Facepla
15. oftware for your country For details refer to the Software Information Sheet 2 Can be selected using the DIP switches See gt 5 5 DIP Switch Settings 7 1 2 Electrical Specifications Power Supply Voltage 12V 5 DC Standby Approx 0 1 A ANACO Operation Approx 0 5 A Max Approx 1 4 A Max 300 ms 7 1 3 Environmental Specifications OC Mayoral 5 C to 50 C Storage Temperature 20 C to 60 C Operat Humidity 1 20 RH to 85 RH No condensation Storage Humidity 20 RH to 85 RH No condensation Avoid direct sunlight Interior lighting must be incandescent lamp Light Disturbance Angle 15 degrees or more Illumination 3000Lx or less Installation For indoor use only The overall operation temperature and humidity range is as follows RH 35 C 85RH 100 90 50 C o zn Ambient temperature CRE humidity range 0 5 10 15 20 25 30 35 40 45 50 55 60 C 7 7 1 4 Installation Specifications Mounting 1 Door and Horizontal Mounting No vibration E Approx 0 6 kg a m With Type 1 2 3 faceplate 124mm W x 88mm H x 145 2mm D External Dimensions With Type 5 faceplate 124mm W x 88mm H x 143mm D Cashbox 2 Supplied by the customer Allow 100 mm above the unit to open the lid for removal of the unit from the faceplate 2 The cashbox must be 100 mm or more in depth from the bottom of the TAIKO unit 200 mm or more in depth from the rear of the unit and 100 mm or mo
16. re in width Both sides of the cashbox must be higher than the position of the bill ejection slot 100 mm or more SSS aa eue T de Position of Depth from rear of unit d S bill ejection slot 200 mm or more Depth from bottom of unit 100 mm or more 100 mm or more Cashbox Side 7 2 Connector 7 2 1 Interface Connector The following diagram is the interface connector as viewed from the acceptor side or from a relay board Box Type Plug XG4C 1034 Omron A Ifa relay board is attached to the TAIKO unit do not attempt to re move it 7 3 Pin Assignment 7 3 1 Interface Connector Pin Assignment The following pin assignment is for TAIKO units with a blue JCM logo label If the logo is black the pin assignment may differ For details contact JCM Blue Y Black X WB ccTalk Communication Pin No Signal Name VO 1 Function IN OUT ccTalk Send Receive Line Not Connected Not Connected Not Connected Not Connected E ES eres dl Lo Not Connected RUDO Pover pp PewrSepyGND NuComewd 0 Nc or Connected Conditions for the I O Input Output column are from the acceptor side NC NC NC NC NC CC SS NC NC E Serial ID 003 MDB Communication Pin No Signal Name VO 1 Function NC NotConnected Nor ome RX IN Data Receive Line RXD Active when current is applied i i our Pat
17. sB EN60950 1 2001 A11 2004 First Edition Authorized signatory on behalf of the responsible person Name Signature Tatsuya Urata Zatouya Unata Date E December 1 2006 Position R Director and executive officer general manager manufacturing division Germany Office Address M ndelheimer Weg 60 40472 D sseldorf Germany Phone S 49 211 530645 0 Fax 49 211 530645 65 5 RoHS Compliance The TAIKO unit is a ROHS Compliant products The following six kind of hazardous substances fulfills the safety limit of the standard restricted by RoHS compliance Restricted Hazardous Substances Plumbum Mercury Cadmium Hexavalent Chromium PBB PBDE 6 Names of Parts The name of parts for the TAIKO unit are as follows Top Bottom Right Left A Faceplate B LED lamp C Upper lid D Lower lid E Lower lid lock release button F Bill insertion slot G Bill ejection slot H Interface connector I Maintenance connector J Faceplate installation guide pin K Upper lid open close button L Optional connector M DIP switches 7 Product Specifications 7 1 General Specifications 7 1 1 Basic Specifications L h 120 to 160 Acceptable Banknote Size engt eer a Width 62 mm to 82 mm C insertion Direction I Acceptance Ra 95 or higher PUB 11 Optical Transparency Reflection MAG LED lamp upper portion of faceplate May differ depending on the s
18. te brackets gt nuts 7 Hold in the upper lid open close buttons once again open the upper lid and grasp the TAIKO unit with your hand under the upper lid 8 Insert the faceplate installation guide pin into the faceplate guide and slide the TAIKO unit all the way into the guide and then push down as indicated by the arrows 19 9 Close the upper lid firmly until it clicks into place wv Click Becareful not to get your finger caught when closing the upper lid Confirm that the TAIKO unit and faceplate are installed securely to the door Toremove the TAIKO unit perform the procedure shown above in re verse order 20 9 Wiring Connect the power harness to the TAIKO unit A When installing the TAIKO unit or connecting the wiring the harness make sure that the power harness is unplugged from the power termi nal The TAIKO unit is designed to use only 12V DC 5 input Any other power level can damage the unit Do not pull on the power harness with undue force as that may cause the power socket to become disconnected 9 1 Recommended Parts We recommend the following parts for wiring XG5M 1032 N Omron XG4M 1030 T Omron E 0170007 Omron 1 27 mm pitch Flat Cable BOURSE UL 1061 AWG24 AWG28 UL2651 UL20012 9 2 Wiring Procedure Perform the following procedure when connecting the power harness 1 Confirm that there is no power being suppli
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