MPT E 1000 - Specialty Cartz & Partz
Contents
1. 1 4 1 D beh SR K 1 REAR AXLE Aer ane bee et L 1 sa ES RUE a dene dee dl M 1 SEATING da Lo i ere N 1 TR C BED PLASTIC tue ie D RU ee uela strae ut RE Es P 1 WEATHER PROTECTION dated Gal aa ridet epu Q 1 WHEELS AND TIRES i tr ahhh tata dala tae eat dar eee ete oe R 1 SPECIAETY PROBUGCTS 2 2 ae i ek nai eere Eee Wa eas APPENDIX 1 OPTIONS ACCESSORIES 4 APPENDIX B 1 Service Parts Manual Page iii 5 SECTION Page No Page iv Service Parts Manual HOW USE THE SERVICE PARTS This manual is divided into several sections GENERAL INFORMATION TABLE HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN Contains illustrations and parts lists for all systems of the vehicle APPENDIX Contains a listing of specialty products and options accessories USE OF THE MANUAL To use this manual consult the TABLE OF CONTENTS page iii located at rear of this manual to locate the informa tion or illustration required Introduction of some revisions varies due to supply2. 75507 G01 MULTI PURPOSE VALUE 1 75508 G01 BATTERY PROTECTOR 4 OUNCE 120 ML SPRAY PENETRANT LUBRICANT 4 OUNCE 120 ML SPRAY WHITE LITHIUM GREASE 4 OUNCE 120 ML SPRAY e CARBURETOR amp CHOKE CLEANER 4 OUNCE 120 ML SPRAY Service Parts Manual Appendix A 3 SPECIALTY PRODUCTS Notes Appendix A 4 Service Parts Manual OPTIONS ACCESSORIES OPTIONS ACCESSORIES Service Parts Manual Appendix B 1 OPTIONS ACCESSORIES ITEM KIT NO COMMENTS ACCESSORIES LISTING KIT NO ASHTRAY KIT err en eee et 75109 G04 See BODY BALL 74492 G01 See BODY CLEVIS 74492 G05 See BODY DEFROSTER COOLING FAN 74248 G01 See CAB DOOR SET sheet POE Pte e 75856 G0 See CAB DOOR SET VINYL 75855 01 ELECTRIC DUMP KIT 74658 G05 See TRUCKBED GLOVE BOX DOOR 75456 G0 See BODY HOUR METER 74914 G02 See ELECTRICAL SYSTEM INSIDE MIRROR 27924 G01 See WEATHER PROTECTION INSTRUMENT SWITCH PANEL 74250 G01 See CAB REAR VI
3. Service Parts Manual FRONT SUSPENSION STEERING THE OF U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 234 5 DESCRIPTION 00532 G6 10044 G01 70664 G03 70163 G03 00463 G4 00734 G1 00463 G6 74964 G02 70965 G01 70750 G01 15115 G1 70603 G01 70751 G01 70638 G01 70604 G01 01053 G01 70590 G01 70666 G01 70645 G01 70591 G01 71102 G01 10389 G3 70695 G01 50641 G1 50209 G2 NUT 3 8 24 VINYL CAP LEAF SPRING HEAVY DUTY SEE PART NUMBER ON SPRING SPRING PLATE BOLT 7 16 14 X 1 1 2 LG LOCK NUT 7 16 14 BOLT 7 16 14 X 1 3 4 LG RACK AND PINION UNIT COMPLETE INCLUDES ITEMS 42 65 STEERING RACK COVER amp BEARING JAM NUT 1 2 20 RETAINING RING EXTERNAL BALL BEARING PINION RETAINING RING INTERNAL SEAL PINION RACK STEERING SCREW 10 32 RACK LOADER SPRING COMPRESSION GASKET RACK LOADER COVER RACK LOADER SCREW 1 4 20 GREASE FITTING STRAIGHT RACK BALL JOINT INCLUDES ITEMS 58 60 RUBBER BOOT SLOTTED NUT 7 16 20 Service Parts Manual FRONT SUSPENSION STEERING THE USE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a
4. ITEM PART NO 2 3 4 5 DESCRIPTION 25870 G03 PEDAL BOX ASSEMBLY INCLUDES ITEMS 2 37 70116 G01 ACCELERATOR PEDAL BRACKET 00984 G01 SCREW 8 10 X 12 LG nation 25853 G01 PEDAL BOX AND COVER 00684 G6 SCREW 32 X 9 4 EG ic dieit nne epo ER RERO OPER EE 25861 G01 MICRO SWITCH 00982 G01 SCREW 4 14 X 5 8 LG 25854 G01 INDUCTIVE THROTTLE SENSOR 00983 G01 SELF THREADING NUT 3 16 602484 PLUNGER lc OO N lt 17677 G1 SPRING RETAINER 1 2 17979 G1 BUSHING 73046 G01 COMPRESSION SPRING 17677 02 SPRING RETAINER 3 8 73332 G01 ACCELERATOR ROD 00532 G4 LOCK NUT 5 16 24 10385 G4 CLEVIS YOKE ADJUSTABLE 10386 G3 CLEVIS PIN 5 16 X 1 LG 17838 G1 NYLON BUSHING 17255 G1 TEFLON WASHER 5 16 10387 G3 COTTER PIN 3 32 X 3 4 LG N N N N N N ON a FSF oc A N 70134 G01 PEDAL PIVOT PIN 00986 G01 PUSH NUT 9 32 m m 25879 G03 WIRING HARNESS PEDAL BOX ASSEMBLY 17313 G1 LOOM FLEX 3 8 X 6 LG BULK Service Parts Manual ACCELERATOR When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 234 5 DESCRIPTION Bs 17618 G1 25799 G03 27844 G01 15766 1 27512 G01 00715 62
5. 11841 G1 BATTERY RETAINER ANGLE INNER 01087 01 HOLD DOWN BOLT STAINLESS STEEL 11027 G1 LOCK NUT 5 16 18 he ER NU 25971 G18 4 GA WIRE BATTERY INTERCONNECT BLACK 6 25971 G13 4 GA WIRE BATTERY INTERCONNECT BLACK 10 1 2 25971 G14 4 GA WIRE BATTERY INTERCONNECT BLACK 15 00565 G8 LOCK WASHER 5 16 00702 G2 NUT 5 16 18 N N N N N N A N 25971 G15 4 GA WIRE BATTERY BLACK 17 25971 G16 4 GA WIRE BATTERY BLACK 19 N N N 74659 G01 POWER HARNESS 74649 G01 CONTROL HARNESS Service Parts Manual ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E Page G 3 73063 G03 73051 G23 73051 G24 25978 G25 73051 G08 73051 G09 73051 G10 14601 G10 17618 G1 27327 G02 10570 G11 17618 G1 00993 G01 28418 G01 00993 G02 28418 G02 CHARGER RECEPTACLE ASSEMBLY INCLUDES ITEMS 32 40 RECEPTACLE COVER RECEPTACLE BOTTOM FEMALE CONNECTOR INSULATOR SLEEVE 18 GA WIRE RED 9 SCREW 10 32 X 1 2 LG BRASS SCREW 6 32 X 1 3 4 LG STAINLESS STEEL LOCK NUT 6 32 WIRE HARNESS CHARGER RIVET 3 16 X 1 LG ALUMINUM WIRE
6. 18 X 1 3 4 LG WASHER 5 16 WASHER 3 8 X 1 1 4 LOCK NUT 5 16 18 ACORN NUT 5 16 18 DRIVE RIVET 3 16 X 3 8 LG GROMMET SCREW 1 4 20 X 3 4 LG LOCK NUT 1 4 20 WORK LIGHT KIT INCLUDES ITEMS 23 28 WORK LIGHT RECTANGULAR LOCK WASHER 1 2 NUT 1 2 13 LIGHT SWITCH TAB ADAPTER 16 GA WIRE RED 5 3 8 Service Parts Manual Page G 12 ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 234 5 DESCRIPTION 20385 G3 20394 G4 00379 G4 14390 G10 17317 G1 17902 G1 20053 G1 20271 G10 Page G 13 STROBE LIGHT KIT INCLUDES ITEMS 31 36 STROBE LIGHT SCREW 10 24 x 1 2 LG LOCK NUT 10 24 LIGHT SWITCH TAB ADAPTER 16 GA WIRE 5 3 8 HOLE PLUG Service Parts Manual Service Parts Manual Page G 14 ELECTRONIC SPEED CONTROL 5 1 Includes Items 2 16 5 Includes Items 6 9 Ref Esp 20 1 Page H 1 Service Parts Manual ELECTRONIC SPEED CONTROL 5 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Ind
7. 5 16 18 X 1 LG WASHER 5 16 LOCK NUT 5 16 18 FENDER DRIVER SIDE FENDER PASSENGER SIDE FENDER WITH TAILLIGHT DRIVER SIDE FENDER WITH TAILLIGHT PASSENGER SIDE LOCK NUT 1 4 20 WASHER 1 4 BOLT 1 4 20 X 7 8 LG REAR PANEL RIVET 3 16 X 1 LG RATCHET FASTENER 1 4 X 3 4 LG SEAT FILLER PANEL DRIVER SIDE SEAT FILLER PANEL PASSENGER SIDE Service Parts Manual BODY THE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION Bi Page C 9 10570 G10 74755 01 74348 G02 00463 G4 00922 G3 00734 G1 00198 G8 00559 G8 11098 G6 74338 G02 14443 G7 19314 G1 21317 G01 21683 G1 74339 G02 21317 G01 21683 G1 74351 G02 31757 G1 00566 G6 00702 G11 21317 G01 21683 G1 74489 G02 21317 G01 21683 G1 RIVET 5 32 X 9 16 LG LABEL E SHIELD HITCH RECEIVER BOLT 7 16 14 X 1 1 2 LG WASHER 7 16 LOCK NUT 7 16 14 SCREW 5 16 18 X 1 LG WASHER 5 16 LOCK NUT 5 16 18 CLEVIS HITCH CLEVIS PIN 1 2 X 2 1 2 LG COTTER PIN 2 1 2 LG CLEVIS PIN 5 8 X 3 LG COTTER PIN 15 32 X 2 11 16 LG ANGLE HITCH CLEVIS PIN 5 8 X 3 LG COTTER PIN 15 32 X 2 11 16 LG HEAVY DUTY HITCH HITCH BALL 1 7 8
8. 604937 CUSHMAN JACOBSEN SERVICE PARTS MANUAL ELECTRIC POWERED UTILITY VEHICLES ISSUE DATE APRIL 2006 SERVICE PARTS MANUAL ELECTRIC UTILITY VEHICLES 1000 INDUSTRIAL 1000 COMMANDER 2100 JACOBSEN HAULER 1000 STARTING MODEL YEAR 2006 E Z GO Division of Inc reserves the right to make design changes without obligation to make these changes on units previously sold and the infor mation contained in this manual is subject to change without notice E Z GO Division of TEXTRON Inc is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual CUSTOMER SERVICE DEPARTMENT IN USA PHONE 1 800 241 5855 FAX 1 800 448 8124 OUTSIDE USA PHONE 010 1 706 798 4311 FAX 010 1 706 771 4609 E Z GO DIVISION OF TEXTRON INC 388 AUGUSTA GEORGIA USA 30903 0388 Service Parts Manual Page i 5 To obtain copy of the limited warranty applicable to vehicle call or write a local Distributor authorized Branch or the Warranty Department with vehicle serial number and manufacturer code The use of non Original Equipment Manufacturer OEM parts may void the warranty Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components must be per original
9. 73120 G42 73328 G01 01037 G02 73277 G01 73327 G01 BRUSH REPLACEMENT KIT INCLUDES HARDWARE BEARING SNAP RING HEADBAND FRAME AND FIELD COIL INCLUDES HARDWARE COVER COMMUTATOR END MAGNET SCREW 10 32 X 1 2 LG RETAINING RING SPEED SENSOR Service Parts Manual Page K 2 REAR Includes Items 2 7 Apply a light coat of moly grease to male spline before assembly Reference part number 15 Page L 1 Service Parts Manual REAR Where applicable THE USE OF UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 74612 G01 REAR AXLE ASSEMBLY 14 76 1 INCLUDES ITEMS 2 7 20377 G12 AXLE SHAFT PASSENGER SIDE 20377 G11 AXLE SHAFT DRIVER SIDE i DIFFERENTIAL COVER 28610 G01 FILL PLUG WITH O RING 15558 G1 BOLT 5 16 18 X 3 4 LG 73050 01 2 O 24261 1 SPLINE 00797 62 BOLT 1 4 20 X 1 1 4 LG 00565 G7 LOCK WASHER 1 4 STAINLESS STEEL 00559 G7 WASHER 1 4 STAINLESS STEEL c a A N 28095 G01 MOLY L BE 2 OZ aD et E Pe ARRA ne Mare Service Parts Manual Page L 2 REAR SUSPENSION Page M 1 Service Parts Manual REAR
10. BRAKE PEDAL PARK BRAKE PEDAL BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 57 59 SERVICE BRAKE PAD PARK BRAKE PAD Service Parts Manual FRONT DISC THE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E Page E 7 15766 G1 70258 G03 70682 G01 70681 G01 01071 G01 00737 G8 00739 G1 74535 G01 27137 G01 14390 G10 10606 G8 00957 G1 00559 G5 00559 G3 00565 G3 00525 G5 13514 G1 20835 G1 14628 G1 24605 G1 17618 G1 74731 G02 74731 G01 74730 G01 01084 G01 74736 G01 01038 G01 74875 G01 OVAL 3 16 X 15 32 LG BRAKE PEDAL PLATE PIVOT PIN TORSION SPRING PUSHNUT 5 16 SCREW 10 24 X 1 LG RUBBER NUT 10 24 BRAKE PEDAL STANDOFF CONICAL SPRING LOCK NUT 10 24 MICRO SWITCH SCREW 6 32 X 1 1 4 LG WASHER 10 WASHER 6 LOCK 6 6 32 SCREW AND LOCK WASHER 6 WASHER TEFLON 3 8 FASTON TAB WIRE HARNESS BRAKE LIGHT WIRE SPRING PLATE PASSENGER SIDE SPRING PLATE DRIVER SIDE FOUR LINK ROD LOCK NUT M10 1 25 BRAKE LINE SCREW 1 4 20 X 4444 LG WIRE RETAINER Service Parts Manual BRAKES FRONT DISC THE OF U L PARTS WILL
11. 00905 G8 75048 01 00570 62 75838 G04 75838 G03 00685 G7 01110 G03 11098 G6 00753 G5 00753 G6 01110 G01 75051 G01 00891 G2 19853 G1 19528 G2 19496 G1 19502 G2 19527 G1 75367 G SUN TOP FRONT STRUT BOLT 5 16 18 X 2 1 4 LG LOCK WASHER 5 16 SPACER 1 2 WASHER 5 16 REAR STRUT PASSENGER SIDE REAR STRUT DRIVER SIDE BOLT 5 16 18 X 1 3 4 LG WASHER 5 16 LOCK NUT 5 16 18 SCREW 1 4 20 X 2 LG STAINLESS STEEL SCREW 1 4 20 X 2 1 4 LG STAINLESS STEEL WASHER 1 4 STAINLESS STEEL SPACER LOCK NUT 1 4 20 END CAP 1 REAR VIEW MIRROR KIT REQUIRES SUN TOP INCLUDES ITEMS 22 24 REAR VIEW MIRROR SUPPORT BRACKET SCREW 8 32 X 5 8 LG STAINLESS STEEL 3 SIDED SOFT ENCLOSURE REQUIRES SUN TOP INCL ITEMS 27 28 ENCLOSURE VELCRO Service Parts Manual Page Q 4 Replacement parts for the windshield may be obtained from Eagle Parts Inc 1411 Marvin Griffin Rd Augusta GA 30906 Telephone 706 790 6687 Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 30 Page Q 5 71966 01 71954 G01 EGWHC12 EGWHS12 EGWHG12 EGWHG13 EGWHN12 71963 G01 71966 G03 71960 G01 71966 G04 71961 G01 EGWHC10 71966 G02 71955 G01 EGWHC10 WINDSHIELD KIT FULL INCLUDES ITEMS 32 38 WINDSHIELD
12. 5 16 18 yoke RE lt 74962 G01 BED LATCH 71538 G01 LATCH TORSION SPRING 71099 G02 KEEPER PLATE 71477 G02 RETAINER BRACKET 01118 01 SCREW 1 4 20 X 5 8 LG N N N N N 71704 G01 HANDLE GRIP N m O 71570 G01 BUSHING 71571 G01 CLEVIS PIN 00571 G5 WASHER 1 2 21683 G1 COTTER PIN m Service Parts Manual TRUCK BED PLASTIC Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 70291 01 71569 G02 01118 G01 00642 G7 71537 G02 14443 G10 14443 G11 21683 G1 71547 G02 27612 G02 72339 G02 00642 G7 01118 G01 BUSHING SPRING CHANNEL SCREW 1 4 20 X 5 8 LG WASHER 1 4 GAS SPRING CLEVIS PIN 1 2 X 2 27 32 LG CLEVIS PIN 1 2 X 1 3 4 LG COTTER PIN OUTRIGGER CHANNEL ELECTRIC ACTUATOR 12 VOLT 1500 LBS PLASTIC BED HEAT SHIELD GASOLINE VEHICLE ONLY WASHER 1 4 SCREW 1 4 20 X 5 8 Service Parts Manual TRUCK BED PLASTIC Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G
13. ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEMS 34 37 ACCELERATOR PEDAL PAD KIT INCLUDES ITEMS 35 36 OVAL RIVET 3 16 X 3 8 LG ACCELERATOR PEDAL PAD ACCELERATOR PEDAL BOLT 5 16 18 X 13 16 LG Service Parts Manual ACCELERATOR Service Parts Manual Page A 4 LESTER Ref Bcl 4 1 Page B 1 Service Parts Manual LESTER THE OF NON U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 1 28435 G03 BATTERY CHARGER LESTER 36 VOLT PORTABLE WITH POWERWISE CONNECTOR CE APPROVED OPTIONAL For service or replacement parts contact Lester Electrical 625 West A Street Lincoln NE 68522 Phone 402 477 8988 FAX 402 474 1769 Always provide the following information when requesting information or ordering replacement parts Model Number Serial Number stamped into housing Service Parts Manual Page B 2 BODY 8 Includes 9 12 Service Parts Manual Page C 1 Service Parts Manual Page C 2 BODY ASH TRAY 164 Includes Items 165 168 HITCHES Bumper 131 Drop Angle Hitch Drop Ball Hitch 155 156
14. ITEM PART NO 12 3 4 5 DESCRIPTION QTY 1 2 3 4 72684 G STEEL CAB WITHOUT DOORS REPACEMENT PARTS AND ACCESSORIES MAY BE OBTAINED FROM CURTIS INC 75855 G01 VINYL DOOR KIT 75856 G STEEL DOOR KIT ForCab replacementpartsandaccessories contactCurtis Cab at Curtis Cab Inc 111 Higgins Street Worcester Massachusetts 01606 Tel 508 853 2200 Toll free 800 343 7676 www curtiscab com Service Parts Manual Page F 2 ELECTRICAL 31 Includes Items 32 40 Controller See Electronic Speed Control Section CHARGER RECEPTACLE Av N Y UR J 7 4 2 2747 gt REAR AXLE Section Ref Ele 20 1 Service Parts Manual Page G 1 ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E XXXXX GXX 6 VOLT BATTERY k 70045 G01 BATTERY RETAINER 01101 G01 HOLD DOWN BOLT STAINLESS STEEL 11027 G1 LOCK NUT 5 16 18 73218 G02 BATTERY RETAINER ANGLE 00438 G6 BOLT 5 16 18 X 3 4 LG 00559 G8 WASHER 5 16 11098 G6 LOCK NUT 5 16 18 n n n N
15. Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 61 600110 JACOBSEN PLATE 600108 G01 CUSHMAN PLATE 16816 G2 RATCHET FASTENER 74821 G01 71055 01 Service Parts Manual Page P 6 DETAIL Front of Vehicle 3 DETAIL C FRONT Page Q 1 Front of Vehicle Front of Vehicle We Service Parts Manual is DETAIL B a DETAIL D REAR Front REAR VIEW MIRROR 21 Includes Items 22 24 3 SIDED SOFT ENCLOSURE 26 Includes Items 27 28 Service Parts Manual Page Q 2 ees Page Q 3 Front of Vehicle P Windshield Retainer Front of Vehicle 49 Service Parts Manual THE OF NON U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 75040 G SUN TOP KIT INCLUDES ITEMS 2 19 o O o N A 27069 G01 75045 G05 00440 G2
16. LOCK WASHER 3 4 NUT 3 4 16 CLEVIS PIN 5 8 X 3 LG COTTER PIN 15 32 X 2 11 16 LG DROP ANGLE HITCH CLEVIS PIN 5 8 X 3 LG COTTER PIN 15 32 X 2 11 16 LG Service Parts Manual BODY THE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION z 74491 G02 21317 G01 21683 G1 31757 G1 00566 G6 00702 G11 74495 02 21317 G01 21683 G1 14443 G7 19314 G1 75109 G04 27731 G01 27736 01 75108 G02 00100 G4 11098 G6 70441 G02 00559 G8 00438 G6 70200 G01 00715 G2 70046 G02 00438 G6 00565 G8 DROP BALL HITCH CLEVIS PIN 5 8 X 3 LG COTTER PIN 15 32 X 2 11 16 LG HITCH BALL 1 7 8 LOCK WASHER 3 4 NUT 3 4 16 DROP CLEVIS HITCH CLEVIS PIN 5 8 X 3 LG COTTER PIN 15 32 X 2 11 16 LG CLEVIS PIN 1 2 X 2 1 2 LG COTTER PIN 2 1 2 LG ASH TRAY KIT INCLUDES ITEMS 165 168 ASH TRAY GASKET BRACKET SCREW 10 16 X 1 2 LG LOCK NUT 5 16 18 SEAT FRAME WASHER 5 16 BOLT 5 16 18 X 3 4 LG SCREW 3 8 16 X 1 4 LG BOLT 5 16 18 X 13 16 LG BATTERY RACK BOLT 5 16 18 X 3 4 LG WASHER 5 16 Service Parts Manual Page C 10 BRAKES If item 6 does not have hole indicated order the following rep
17. Manual BODY THE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 27166 G04 70725 G02 01038 G01 16469 G1 01057 G01 74265 G02 00570 G2 75048 G04 75048 G01 00905 G8 01035 G02 71101 G02 71102 G02 71055 01 75459 01 75459 G02 75459 G03 600823 74099 G01 28915 G01 28915 G02 FRONT SHIELD FRONT SHIELD BRACE SCREW 1 4 20 X 1 2 LG WASHER 1 4 RIVET KTR 1 4 X 1 LG BUMPER WASHER 5 16 SPACER 1 SPACER 1 2 LOCK WASHER 5 16 BOLT 5 16 18 X 2 1 2 LG COWL SUPPORT BRACKET SELF TAPPING SCREW 1 4 20 X 1 2 LG RIVET 3 16 X 1 1 8 LG GLOVE BOX DOORS BOTH SIDES GLOVE BOX DOOR DRIVER SIDE GLOVE BOX DOOR PASSENGER SIDE LABEL MPT LABEL TILT WARNING PICTOGRAPH LABEL JACOBSEN HAULER DRIVER SIDE LABEL JACOBSEN HAULER PASSENGER SIDE Service Parts Manual BODY THE USE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DES
18. NUT 5 16 18 CATCH BRACKET BOLT 1 4 20 X 3 4 LG LOCK NUT 1 4 20 BRAKE PEDAL ASSEMBLY WITH BRAKE LIGHTS INCLUDES ITEMS 54 80 BRAKE PEDAL PARK BRAKE PEDAL BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 57 59 SERVICE BRAKE PAD PARK BRAKE PAD Service Parts Manual BRAKES THE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 15766 G1 70258 G03 70682 G01 70681 G01 01071 G01 00737 G8 00739 G1 74535 01 27137 G01 14390 G10 10606 G8 00957 G1 00559 G5 00559 G3 00565 G3 00525 G5 13514 G1 14628 G1 24605 G1 17618 G1 70998 G01 70998 G02 70794 01 27944 G01 OVAL RIVET 3 16 x 3 8 LG SERVICE BRAKE PEDAL PLATE PIVOT PIN TORSION SPRING PUSHNUT 5 16 SCREW 10 24 X 1 LG RUBBER NUT 10 24 BRAKE PEDAL STANDOFF CONICAL SPRING LOCK NUT 10 24 MICRO SWITCH SCREW 6 32 X 1 1 4 LG WASHER 10 WASHER 6 LOCK 6 6 32 SCREW AND LOCK WASHER 6 FASTON TAB WIRE HARNESS BRAKE LIGHT WIRE BRAKE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 84 95 BRAKE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 84 95 BRAKE SHOE KIT INCLUDES ITEM 85 BRAKE SHOE BRAKE SPRING K
19. SUSPENSION THE OF U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION D N N O o N O A WO N 70248 G01 10435 G1 10194 G1 00532 G6 10044 G01 74345 G03 72618 01 00560 1 11098 G5 70289 G02 70291 G01 70290 G02 00665 G9 11098 G5 14158 G1 12262 G1 71498 G01 70492 G01 00968 G01 00974 G01 SHOCK ABSORBER SHOCK ABSORBER WASHER RUBBER SHOCK ABSORBER BUSHING NUT 3 8 24 VINYL CAP LEAF SPRING U BOLT 3 8 16 WASHER 3 8 LOCK NUT 3 8 16 SPACER RUBBER BUSHING SHACKLE PLATE BOLT 3 8 16 X 3 1 2 LG STAINLESS STEEL LOCK NUT 3 8 16 SHOULDER BOLT 3 8 16 X 3 1 4 LG LOCK NUT 3 8 16 AXLE BUMPER BRACKET RUBER BUMPER LOCK WASHER M10 Service Parts Manual Page M 2 SEATING 15 Includes Items 16 17 23 Includes Items 24 32 Ref Sea 4 1 28812 Page N 1 Service Parts Manual SEATING THE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an in
20. TIE CABLE CLAMP RIVET 3 16 X 3 4 LG STAINLESS STEEL WIRE TIE LOCK WASHER 5 16 SILICON BRONZE NUT 5 16 18 BRASS LOCK WASHER 1 4 SILICON BRONZE NUT 1 4 20 BRASS Service Parts Manual Service Parts Manual Page G 4 ELECTRICAL FUSE BLOCK HORN BUTTON Seatwrap HOUR METER DETAIL 17 Includes Items 18 22 Page G 5 Service Parts Manual ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m m N N N N Fe fF ono A N 35211 601 00379 62 00559 95 14390 G10 35212 G01 12914 G1 00567 G5 00526 G4 32860 G2 17318 G1 17318 G2 27068 G01 19233 G1 71055 G01 74914 G02 74665 G02 74696 G01 74716 G02 10570 G11 74908 G01 17421 G1 33639 G02 33639 G03 33639 G 00568 G6 17137 G1 17063 G1 FUSE BLOCK 6 POSITION SCREW 10 24 X 1 1 4 LG WASHER 10 LOCK NUT 10 24 FUSE 15 AMP PUSH ON MALE TERMINAL LOCK WASHER 10 NUT 10 32 HORN SWITCH HORN SWITCH CAP AND NUT HORN SWITCH BOOT HORN SWITCH LABEL RIVET 3 16 X 1 LG ALUMINUM HOUR METER KI
21. component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 10387 G2 COTTER PIN 3 32 X 1 LG 74694 01 ROD END INNER 70961 G01 RACK BOOT 12416 G2 WIRE TIE 11391 G8 WIRE TIE 604328 TAG STEERING WHEEL 00464 G6 BOLT 7 16 14 X 2 3 4 LG 01068 G01 BOLT 7 16 14 X 3 1 2 LG 70667 G02 SPACER 70667 G03 SPACER SHORT 00532 G7 NUT 7 16 14 00560 G2 FLAT WASHER 7 16 00734 G1 LOCK NUT 7 16 14 70607 G01 STEERING SHAFT 70758 G05 STEERING COLUMN KIT INCLUDES ITEMS 86 88 70610 G03 STEERING COLUMN 28569 G01 STEERING COLUMN BUSHING 01022 01 SCREW 6 20 X 5 16 LG Page J 6 Service Parts Manual FRONT SUSPENSION STEERING THE OF U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 90 01006 G01 00879 G1 70580 G01 01055 G01 00565 G8 70751 G01 70888 G01 15112 G1 70887 G01 602980 71147 G01 74815 G01 74954 G01 14390 G2 28909 G01 74604 G01 74603 01 70902 01 BOLT 3 8 16 X 1 1 4 LG WITH PATCHLOCK LOCK WASHER 3 8 INTERMEDIATE SHAFT INCLUDES ITEMS 98 100 BOLT M8 X 1 1 4 LG LOCK WASHER 5 16 RETAINING RIN
22. of components therefore it is possible that various combinations of components may be found that are not directly reflected by each illustration Consult the illustration that best suits your situation Locate the serial number plate see BODY located in the Illustrated Parts Breakdown section of this manual for its location and note the complete number shown on the plate It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components Service Parts Manual Page v HOW USE THE SERVICE PARTS Left hand illustration page continued on hand page Parts list continued on if required rear of page if required 1 WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required Turn to the INDEX OF MAJOR COMPONENTS and select the most appropriate component description Turn to the page number indicated and locate the part description in the parts list Read the full accompanying description for specific information regarding the part that was not shown in the index From the parts list obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page 2 IF YOU KNOW THE PART NUMBER Use the INDEX OF MAJOR COMPONENTS to find the page s the part number appears on Turn to the page number i
23. 6 FAX 1 800 752 6175 International Phone 010 1 706 798 4311 FAX 010 1 706 771 4609 Copyrighted Material This manual may be reproduced in whole in part without the express permission of E Z GO Division of Textron Inc Technical Communications Department
24. 77 gt Drop Clevis Hitch Ref Bod 21 3 Page C 3 Service Parts Manual BODY Page C 4 Service Parts Manual BODY THE USE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 234 5 DESCRIPTION m N N N N Fe fF ono A N amp Page C 5 70662 G01 14601 G11 70451 G01 14601 G11 70452 G01 71151 G03 71153 G01 71154 G01 00614 G5 71158 G01 74409 01 71413 01 16816 02 71115 01 71055 01 71468 G 74813 G01 28907 G01 74401 G01 71055 01 71055 01 71338 01 71338 G02 UPPER FLOORPAN AXLE MOUNTED STEERING RIVET 3 16 X 9 16 LG LOWER FLOORPAN RIVET 3 16 X 9 16 LG ACCESS COVER INSTRUMENT PANEL ASSEMBLY INCLUDES ITEMS 9 12 DEFLECTOR PASSENGER SIDE DEFLECTOR DRIVER SIDE SCREW 8 18 X 5 8 LG INSTRUMENT PANEL INSERT FOUR CUP LABEL SAFETY PICTOGRAPH SPLASH PANEL RATCHET FASTENER 1 4 X 3 4 LG NAMEPLATE E Z GO OVAL NAMEPLATE JACOBSEN OVAL NAMEPLATE CUSHMAN OVAL RIVET 3 16 X 1 LG RIVET 3 16 X 1 LG FENDER FLARE DRIVER SIDE FENDER FLARE PASSENGER SIDE Service Parts
25. CRIPTION 61 SERIAL NUMBER PLATE 71439 G03 ROCKER PANEL DRIVER SIDE 71439 G04 ROCKER PANEL PASSENGER SIDE 71424 G01 FENDER SPACER DRIVER SIDE 71424 G02 FENDER SPACER PASSENGER SIDE 71440 G03 BRACE DRIVER SIDE 71440 G04 BRACE PASSENGER SIDE 00789 G2 SCREW 10 24 X 1 1 4 LG 23726 G2 SPACER 1 4 00660 G5 WASHER 10 14390 G10 LOCK NUT 10 24 16705 G1 SCREW 1 4 20 X 1 LG 23726 G2 SPACER 1 4 00559 G7 WASHER 1 4 14390 G4 LOCK NUT 1 4 20 20271 G9 HOLE PLUG 1 2 70663 G04 FLOORMAT AXLE MOUNTED STEERING Page C 7 Service Parts Manual BODY THE OF NON U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION z 74619 G01 10570 G10 71609 G01 10570 G11 71674 01 71674 G02 10570 G10 10570 G12 16469 G7 70244 G03 00715 G2 00438 G8 00559 G8 11098 G6 74893 001 74893 002 74893 003 74893 004 14390 04 00642 07 00414 06 74890 001 71055 601 16816 02 74891 001 74891 G02 SEAT SUPPORT PANEL RIVET 5 32 X 9 16 LG SEAT HINGE PLATE RIVET 3 16 X 3 4 LG SIDE PANEL DRIVER SIDE SIDE PANEL PASSENGER SIDE RIVET 5 32 X 9 16 LG RIVET 1 4 X 1 2 LG WASHER 1 4 SPLASH PANEL BOLT 5 16 18 X 13 16 LG BOLT
26. CRIPTION QTY 31 71702 01 RESTRAINT DRIVER SIDE 32 71204 01 14 20 X 7 8 EQ iiic o ea ee oe RE ER ER TERM qi als 33 34 17074 G1 BUMPER Page N 3 Service Parts Manual SEATING Service Parts Manual Page N 4 M jw UN NN AS 7 __ d 7 2 lt 8 W IE CN M 2 5 7 TRUCK BED PLASTIC Service Parts Manual Page P 2 TRUCK BED PLASTIC 5 Actuator rotated 90 on some models Ref Tbp 21 3 Page P 3 Service Parts Manual TRUCK BED PLASTIC Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 73451 G01 BED ASSEMBLY 40 INCLUDES ITEMS 2 11 73447 G01 PLASTIC BED 40 73454 G01 PIVOT SHAFT 73460 G01 SHOULDER BOLT 1 4 20 X 3 4 LG 73448 G01 TAILGATE 73450 G01 BOWED ANGLE 16705 G2 SCREW 1 4 20 X 5 8 LG STAINLESS STEEL 73449 G01 EXTRUSION CHANNEL 73455 01 TAILGATE CABLE L2 O 00415 G2 SCREW 1 4 20 X 5 8 LG STAINLESS STEEL heh N 70113 G01 ADJUSTABLE RUBBER BUMPER 11027 G1 LOCK NUT
27. DAL PARK BRAKE PEDAL BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 8 10 SERVICE BRAKE PAD PARK BRAKE PEDAL PAD OVAL 3 16 X 3 8 LG SHOULDER BOLT 3 8 16 X 4 LG FLANGED BUSHING TORSION SPRING WASHER 3 8 LOCK NUT 3 8 16 COMPENSATOR ASSEMBLY INCLUDES ITEMS 19 20 SPHERICAL NUT 5 16 24 LOCK NUT 5 16 24 EQUALIZER AND BRAKE CABLE ASSEMBLY INCLUDES ITEMS 23 26 EQUALIZER BRACKET BRAKE COMPENSATOR BUMPER BRAKE CABLE DRIVER SIDE BRAKE CABLE PASSENGER SIDE RETAINING RING 13 32 STAINLESS STEEL Service Parts Manual Page D 4 BRAKES THE USE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION ES 10386 G3 10387 G3 14443 G2 70601 G01 17838 G1 20835 G1 00559 G8 10387 G3 70098 G01 10097 G6 70587 G01 71215 G01 14134 G4 70113 G01 11027 G1 70080 G02 00414 G6 00891 G2 70690 G02 70611 G02 70274 01 CLEVIS 5 16 X 1 LG COTTER PIN 3 32 X 3 4 LG CLEVIS PIN 5 16 X 3 4 LG KICK OFF LINK NYLON BUSHING TEFLON WASHER 3 8 WASHER 5 16 COTTER PIN 3 32 X 3 4 LG KICK OFF CAM PIVOT FLANGED BEARING KICK OFF CAM SETSCREW 1 4 20 X 1 2 LG SPACER ADJUSTABLE BUMPER LOCK
28. E RIVET 1 8 X 13 16 LG GROUND STRAP 16 EE ONLY BOLT 3 8 16 X 1 LG WASHER 3 8 LOCK NUT 3 8 16 Service Parts Manual Page G 10 ELECTRICAL WORK AND STROBE LIGHTS 1 Includes Items 2 19 22 and or 30 10 Includes Items 11 19 22 Includes Items 23 28 12 30 Includes Items 31 36 14 Front of Vehicle Front of Vehicle 12 AS Vehicle o LE Ref Ele 20 5 Page G 11 Service Parts Manual ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 234 5 DESCRIPTION 71323 G WORK LIGHT BAR WITH LIGHTS AND OR STROBE INCLUDES ITEMS 2 19 22 AND OR 30 N N N N N 9 a a SF fs fF oa A Wo N o OC 75838 G03 75838 G04 75346 G01 71294 G02 71293 02 75430 G01 73522 G 33201 G03 75365 G01 00685 G7 00660 G8 15121 1 01109 G01 00918 G3 33623 G02 20367 G1 16705 G3 14390 G4 20383 G2 20209 G2 00566 G3 00533 G1 17317 G1 17902 G1 20053 G1 STRUT DRIVER SIDE SWITCH HARNESS CONSOLE INSERT PLATE STROBE LIGHT MOUNT USED ONLY WITH STROBE LIGHT HARDWARE KIT INCLUDES ITEMS 11 19 BOLT 5 16
29. EW MIRROR 19528 G2 See WEATHER PROTECTION SOFT ENCLOSURE 75367 G See WEATHER PROTECTION STEEL CAB DOORS 75854 G0O See CAB STROBE 74245 G01 See CAB SUN Meds 75040 G See WEATHER PROTECTION TURN SIGNAL 75107 G02 See ELECTRICAL SYSTEM GOLD SPOKE WHEEL COVERS 19241 G See WHEELS AND TIRES SILVER SPOKE WHEEL COVERS 19241 G See WHEELS AND TIRES WINDSHIELDS 71966 G0O See WEATHER PROTECTION WINDSHIELD 74244 601 WORK LIGHTS 74247 G01 See CAB WORK LIGHT BAR WITH LIGHTS 71323 G04 See ELECTRICAL SYSTEM WORK LIGHT BAR WITH STROBE 71323 G05 See ELECTRICAL SYSTEM WORK LIGHT BAR WITH LIGHTS AND STROBE 71328 G06 See ELECTRICAL SYSTEM Appendix B 2 Service Parts Manual Textron Company E Z GO Division Of Textron Inc 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 TO CONTACT US North America Technical Assistance amp Warranty Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 2 1 888 438 394
30. FULL LEXAN SASH OB EG et me tuvo aoa BOLT 1 4 20 X 1 3 4 LG STAINLESS STEEL WASHER 1 4 STAINLESS STEEL RUBBER GROMMET LOCK NUT 1 4 20 STAINLESS STEEL SAFETY LABEL WINDSHIELD KIT FULL INCLUDES ITEMS 45 33 37 WINDSHIELD FULL WINDSHIELD KIT SPLIT INCLUDES ITEMS 48 49 34 37 WINDSHIELD SPLIT SASH 12 i an tenete nda Si ln WINDSHIELD KIT SPLIT INCLUDES ITEMS 55 56 34 37 WINDSHIELD SPLIT LEXAN SASH TONER sn Service Parts Manual Service Parts Manual Page Q 6 WHEELS AND 5 Includes Items 2 19 20 Includes Items 5 19 20 Includes Items 8 19 20 Includes Items 14 15 16 Tire design may vary by Part Number Ref Whl 3 1 Page R 1 Service Parts Manual WHEELS AND TIRES GOLD SILVER SPOKE HUBCAP 22 23 Service Parts Manual Page R 2 WHEELS AND 5 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 28757 G01 WHEEL AND TIRE ASSEMBLY LINKS INCLUDES ITEMS 2 19 20 28764 G01 CARLISLE TIRE LINKS 18 X 8 5 8 4 PLY RATED 28757 G03 WHEEL AND TIRE ASSEMBLY TURF SAVER INCLUDES ITEMS 5 19 20 28764 G03 CARLISLE TIRE TURF SAVER 18 X 8 5 8 4
31. G INTERNAL RETAINING RING EXTERNAL BALL BEARING WAVE WASHER STEERING WHEEL STEERING WHEEL COVER LABEL E Z GO LABEL CUSHMAN LOCK NUT 5 8 18 LABEL JACOBSEN TIE ROD ASSEMBLY INCLUDES ITEMS 118 122 THREADED ROD 24 LG TIE ROD END LEFT HAND THREADS Service Parts Manual THE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 01069 G01 JAM 12 X 1 25 05 LEFT HAND THREADS 70902 G02 TIE ROD END RIGHT HAND THREADS 01069 G02 JAM 12 X 1 25 05 RIGHT HAND THREADS 00734 G1 LOCK NUT 7 16 14 Service Parts Manual Page J 8 1 Includes Items 2 16 Page K 1 Service Parts Manual THE OF NON U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E n 2n n n a amp N 73291 604 73120 G36 73120 G38 73120 G39 73120 G40 73120 G41 73120 G07 73120 G06 73120 G43 73120 G37
32. IT INCLUDES ITEMS 87 91 UPPER SPRING LOWER SPRING Service Parts Manual BRAKES THE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 89 2 CUP AND SPRING 7 ADJUSTER SPRING 72582 G01 BRAKE ADJUSTER KIT DRIVER SIDE INCLUDES ITEMS 94 95 72582 G02 BRAKE ADJUSTER KIT PASSENGER SIDE INCL ITEMS 94 95 i ADJUSTER TEFLON WASHER 17083 02 BOLT 5 16 24 X 1 LG 15126 G1 LOCK NUT 5 16 24 21809 G1 INNER BRAKE DRUM WASHER 21807 G1 BRAKE DRUM ASSEMBLY INCLUDES ITEMS 101 102 BRAKE DRUM 19862 G1 LUG BOLT 1 2 20 21830 G1 WASHER 1 3 8 O D X 21 32 00518 G8 SLOTTED NUT 3 4 16 10387 G1 COTTER PIN 1 8 X 1 1 2 LG 74175 01 SPINDLE 72036 G03 BRAKE CABLE BRACKET PASSENGER SIDE 72036 G04 BRAKE CABLE BRACKET DRIVER SIDE Page D 7 Service Parts Manual BRAKES Service Parts Manual Page D 8 FRONT DISC Part of Frame Accelerator Pedal 18 Includes Items 19 20 22 Includes Items 23 26 Ref Brh 21 1 Page E 1 Service Parts Manual BRAKES FRONT DISC 53 Includes Items 54 80 56 Includes Items 57 59 BRAKE PEDAL VEHICLE WITH BRAKE LIGHTS Ref Brh 21 2 Se
33. Includes Items 58 60 85 Includes Items 86 88 98 Includes Items 99 100 117 Includes Items 118 122 Ref Fss 21 2 Page J 3 Service Parts Manual FRONT SUSPENSION STEERING THE OF U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION ES Page J 4 602513 70942 G03 70940 G04 70648 G01 70749 G01 25146 G1 50892 G1 70589 G1 19862 G1 12093 G1 00798 G8 12091 G2 70673 G03 70742 G02 00407 G6 00560 G3 70745 G01 70754 G01 14390 G6 76419 G01 10435 G1 10194 G1 FRONT AXLE SPINDLE AND HUB ASSEMBLY 4 LUG PASSENGER SIDE INCLUDES ITEMS 4 13 SPINDLE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 5 6 BEARING BEARING DP4 GREASE SEAL ROLLER BEARING AND RACE ASSEMBLY WHEEL HUB ASSEMBLY WITH RACES 4 LUG INCLUDES ITEM 10 LUG BOLT 1 2 20 X 1 7 32 LG SLOTTED NUT 1 14 COTTER PIN 5 32 X 1 3 4 LG SPINDLE CAP SPINDLE AND HUB ASSEMBLY 4 LUG DRIVER SIDE INCLUDES ITEMS 7 18 amp 17 SPINDLE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 5 6 BOLT 1 2 13 X 6 LG WASHER 1 2 KING PIN TUBE THRUST WASHER STAINLESS STEEL LOCK NUT 1 2 18 SHOCK ABSORBER SHOCK ABSORBER WASHER RUBBER SHOCK ABSORBER BUSHING
34. LON 3 8 SHOULDER BOLT 3 8 16 X 4 LG FLANGED BUSHING TORSION SPRING WASHER 3 8 LOCK NUT 3 8 16 COMPENSATOR ASSEMBLY INCLUDES ITEMS 19 20 SPHERICAL NUT 5 16 24 LOCK NUT 5 16 24 EQUALIZER AND BRAKE CABLE ASSEMBLY INCLUDES ITEMS 23 26 EQUALIZER BRACKET BRAKE COMPENSATOR BUMPER BRAKE CABLE DRIVER SIDE BRAKE CABLE PASSENGER SIDE RETAINING RING 5 5 Service Parts Manual BRAKES FRONT DISC THE OF U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 10386 G3 10387 G3 14443 G2 70601 G01 17838 G1 20835 G1 00559 G8 10387 G3 70098 G01 10097 G6 70587 G01 71215 G01 14134 G4 70113 G01 11027 G1 70080 G02 00141 G8 00891 G2 74874 G01 74724 G01 70274 G01 CLEVIS PIN 5 16 X 1 LG COTTER PIN 3 32 X 3 4 LG CLEVIS PIN 5 16 X 3 4 LG KICK OFF LINK NYLON BUSHING TEFLON WASHER 3 8 WASHER 5 16 COTTER PIN 3 32 X 3 4 LG KICK OFF CAM PIVOT FLANGED BEARING KICK OFF CAM SETSCREW 1 4 20 X 1 2 LG SPACER ADJUSTABLE BUMPER LOCK NUT 5 16 18 CATCH BRACKET BOLT 1 4 20 X 3 4 LG LOCK NUT 1 4 20 BRAKE PEDAL ASSEMBLY WITH BRAKE LIGHTS INCLUDES ITEMS 54 80
35. PLY RATED 28842 G01 WHEEL AND TIRE ASSEMBLY LINKS INCLUDES ITEMS 8 19 20 28764 G08 CARLISLE TIRE USA TRAIL LOAD RANGE C AON N 27784 G06 WHEEL AND TIRE ASSEMBLY USA TRAIL INCLUDES ITEMS 14 15 16 27784 G07 CARLISLE TIRE USA TRAIL 5 70 X 8 33678 G02 WHEEL RIM 4 LUG 26482 G01 VALVE STEM ss at 240 LX N 28759 G01 WHEEL RIM 4 LUG 11657 G2 VALVE STEM N N N 19241 G GOLD SPOKE HUBCAP OPTIONAL 19241 G SILVER SPOKE HUBCAP OPTIONAL 3 Service Parts Manual SPECIALTY PRODUCTS SPECIALTY PRODUCTS Service Parts Manual Appendix A 1 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO BATTERY MAINTENANCE KI 25587 01 SEAL INSTALLATION TOOL REAR AXLE SHAFT SEAL 18739 G1 BATTERY SET DISCHARGER 36 VOLT 75 AMP 28251 001 CHERENTINDICATORU 16489 02 DIGITALE MULT ME TER cot 27481 01 CHIMPINGTODE s scam aa a MD 27765 001 SLIDE HAMMER AXLE HUB REMOVAL een 15947 01 SLIDE HAMMER AXLE REMOVAL ONLY 18753 G1 TOUCH UP PAINT PART NO PEN OUNCE 89 ML HUNTER GREEN 28432 G02 PEN OUNCE 89 ML CHAMPAGNE BEIGE eee 28432 001 PEN 3 OUNCE 89 ML WHITE lo tcs ti Dots ih 28432 G05 PEN OUNCE 89 ML INDUSTRIAL YELLOW ee
36. T INCLUDES ITEMS 18 22 HOUR METER HOUR METER RETAINER CLIP HOUR METER BRACKET RIVET 3 16 X 3 4 LG STAINLESS STEEL WIRE HARNESS HOUR METER KEY SWITCH KIT W O LIGHTS STANDARD WITH HARDWARE KEY SWITCH WITHOUT LIGHTS NON STANDARD KEY SWITCH WITHOUT LIGHTS INDIVIDUALLY KEYED KEY SWITCH WITH LIGHTS LOCK WASHER 3 4 FACE NUT 3 4 20 KEY SET Service Parts Manual ELECTRICAL HEADLIGHT 6 Includes Items 7 12 TAILLIGHT TURN SIGNAL Ref Ele 20 3 Page G 7 Service Parts Manual ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 22523 G1 HEADLIGHT RECTANGULAR 00906 G6 SCREW 10 16 X 1 LG 74337 601 JUMPER WIRE HEADLIGHT 20570 G3 TURN SIGNAL LIGHT INCLUDES ITEMS 7 12 20574 G3 TURN SIGNAL LIGHT 00660 G7 20606 G1 00567 G7 00532 G1 NUT 1 4 20 18995 G1 PUSH ON MALE TERMINAL 20574 G5 LENS AMBER 00118 G5 SCREW 6 18 X 5 8 LG EO We BR 74651 01 WIRE HARNESS ACCESSORY D 32739 63 TAILLIGHT WITH SEALED CONNECTORS 21759 G1 TAILLIGHT BULB 75711 601 TAILLIGHT JUMPER PLUG FOR
37. VEHICLE W OUT TURN SGL N N N N 75107 G02 TURN SIGNAL KIT INCLUDES ITEMS 26 30 17867 G1 TURN SIGNAL WITH MOUNTING HARDWARE 21640 G1 TURN SIGNAL FLASHER 32307 G3 FLEX LOOM 3 8 X 8 LG 17618 G1 WIRE TIE 20965 G3 STEERING COLUMN COVER m N M N Service Parts Manual ELECTRICAL REVERSE BUZZER DASH MOUNTED DIRECTION SELECTOR STATE OF CHARGE METER LABEL AND PLATE Ref Ele 20 4 Page G 9 Service Parts Manual ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 234 5 DESCRIPTION 601016 74316 601 73030 G06 74320 01 74322 G01 33623 G02 74323 G01 33636 G05 25978 G74 73290 G02 01041 G01 35213 G02 00426 G8 00560 1 11098 04 PLATE KEY SWITCH DIRECTION LABEL KEY SWITCH WITHOUT LIGHTS DIRECTION SELECTOR PLATE KEY SWITCH DIRECTION SELECTOR CHARGE METER LABEL KEY SWITCH WITHOUT LIGHTS DIRECTION SELECTOR CHARGE METER LABEL KEY SWITCH WITH LIGHTS DIRECTION SELECTOR CHARGE METER DRIVE RIVET 3 16 X 3 8 LG DIRECTION SELECTOR SWITCH DASH MOUNTED STATE OF CHARGE METER VERTICAL 18 GA WIRE RED 6 REVERSE WARNING BUZZER CONTINUOUS TON
38. VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 89 602281 602176 12093 G1 74864 01 11750 02 51141 G1 74673 G01 70648 G01 00566 1 00426 68 70749 G01 00798 G8 25146 G1 74733 G02 602288 602158 70745 G01 70754 G01 00560 G3 14390 G6 00407 G6 74733 G01 74702 G01 10387 G3 SPINDLE CALIPER AND DISC HUB ASSEMBLY DRIVER SIDE INCLUDES ITEMS 91 103 DISC BRAKE SPINDLE DRIVER SIDE SLOTTED NUT DRIVE FLANGE STUD ROLLER BEARING BEARING RACE DISC BRAKE HUB FLANGED BEARING WASHER 3 8 BOLT 3 8 16 X 1 BEARING COTTER PIN GREASE SEAL CALIPER DRIVER SIDE SPINDLE CALIPER AND DISC HUB ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 93 103 106 107 DISC BRAKE SPINDLE PASSENGER SIDE KINGPIN TUBE THRUST WASHER WASHER 1 2 LOCKNUT 1 2 13 CAPSCREW 1 2 13 X 6 LG CALIPER PASSENGER SIDE FRONT DISC BRAKE BRAKE ACTUATOR ASSEMBLY INCLUDES ITEMS 116 133 COTTER PIN 3 32 X 3 4 LG Service Parts Manual FRONT DISC THE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indica
39. dividual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION AON m N N N JJ a n ono A N aA A 74971 G01 00715 G2 00438 G8 00642 G8 11098 G6 71263 01 18436 91 75900 G02 01006 G01 00643 G1 11098 G5 71274 G 18144 G 74889 G01 16705 G12 00664 G7 01110 G01 71611 G 71602 G 71012 G01 71610 G01 00720 G08 71701 G01 SEAT BACK SUPPORT BOLT 5 16 18 X 13 16 LG BOLT 5 16 18 X 3 4 LG WASHER 5 16 LOCK NUT 5 16 18 ACCESS COVER DRIVE RIVET SEAT BACK SUPPORT BRACKET BOLT 3 8 16 X 1 1 4 LG WASHER 3 8 LOCK NUT 3 8 16 SEAT BACK ASSEMBLY INCLUDES ITEMS 16 17 VINYL SEAT BACK COVER PLASTIC SEAT BACK COVER BLACK SCREW 1 4 20 X 1 LG LOCK WASHER 1 4 WASHER 1 4 SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 24 32 VINYL SEAT BOTTOM COVER VINYL TRIM SEAT BOTTOM SEAT HINGE SCREW 12 AX T LG ws staan ian AAA A ue Et HIP RESTRAINT PASSENGER SIDE Service Parts Manual Page N 2 SEATING THE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DES
40. icates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION o A Iw C N N 9 a a fe n ono N O A N 73348 03 73351 G02 73098 G04 11027 G2 73231 G01 11027 G2 73446 G01 25971 G17 73499 G01 15058 G1 73523 G01 16816 G1 35212 G05 11027 G2 73296 G01 00993 G01 73346 01 00993 G02 74878 G01 71055 G01 73398 G01 ELECTRONIC SPEED CONTROL ASSEMBLY INCLUDES ITEMS 2 16 CONTROLLER MOUNT ELECTRONIC SPEED CONTROLLER LOCK NUT 1 4 20 SOLENOID INCLUDES ITEMS 6 9 LOCK WASHER 10 10 32 LOCK WASHER 5 16 JAM NUT 5 16 24 LOCK NUT 1 4 20 FASTON TAB 90 4 GA WIRE BLACK 9 IN LINE FUSE COVER LOCK NUT 1 4 20 BOLT 8MM X 16MM LG LOCK WASHER 5 16 SILICON BRONZE BOLT 6MM X 1 X 12MM LG LOCK WASHER 1 4 SILICON BRONZE TOW MAINTENANCE SWITCH RIVET 3 16 X 1 LG ALUMINUM DIAGNOSTIC LABEL FAULT CODE Service Parts Manual FRONT SUSPENSION STEERING Front of Vehicle 3 Includes Items 4 13 9 Includes 10 16 Includes Items 7 13 17 NOTE Tie Rod Not Shown for Clarity Page J 1 Service Parts Manual FRONT SUSPENSION STEERING LO o E o E Service Parts Manual Page J 2 FRONT SUSPENSION STEERING 7 Front of Vehicle 57
41. lacement parts item 2 11737 G1 item 3 15932 G2 6 70265 G01 Accelerator Pedal 18 Includes Items 19 20 22 Includes Items 23 26 Ref Brk 4 1 Page D 1 Service Parts Manual BRAKES LLLI 53 Includes 54 80 56 Includes 57 59 Brake Pedal Vehicle With Brake Lights Ref Brk 4 2 Service Parts Manual Page D 2 BRAKES 201 LOL swa 001 96 26 96 6 26 16 28 98 98 sepnjou 78 26 16 78 seun eg v8 28 JO 140 Ref Brk 4 3 Service Parts Manual Page D 3 BRAKES THE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 234 5 DESCRIPTION 70612 G02 70681 G01 70682 G01 01071 G01 70611 G02 70274 G01 15766 1 70582 G01 70581 01 70676 G01 00643 G1 11098 G5 70272 G04 00963 G01 11098 G9 70969 G05 28082 G01 28083 G01 01111 01 PEDAL ASSEMBLY WITHOUT LIGHTS INCLUDES ITEMS 2 10 TORSION SPRING PIVOT PIN 5 16 BRAKE PE
42. n 28432 G03 PEN OUNCE 89 ML ORANGE e oaa t et e aee e Ra 28432 G04 PEN OUNCE 89 ML STEEL BLUE PEARL 28432 G OUNCE 89 ML CAMOUFLAGE PAINT THREE PENS ess 75831 01 AEROSOL 12 OUNCE 360 ML HUNTER GREEN 28140 G09 AEROSOL 12 OUNCE 360 ML CHAMPAGNE BEIGE eee 28140 G15 AEROSOL 12 OUNCE 360 WHITE s cc tat c o ttt eset t e oct 28140 G03 AEROSOL 12 OUNCE 360 ML INDUSTRIAL YELLOW 28140 G14 AEROSOL 12 OUNCE 360 ML ORANGE etaient 28140 G13 AEROSOL 12 OUNCE 360 ML STEEL BLUE PEARL 28140 G MAINTENANCE PRODUCTS PART NO FORMULA 40 1 WHITE eto tem 28166 G01 PLEXUS CLEANER 7 OUNCE 210 ML FOR WINDSHIELDS neue 28433 G01 PLEXUS CLEANER 13 OUNCE 380 ML FOR WINDSHIELDS etes 28433 G02 BATTERY PROTECTOR 14 OUNCE 410 ML SPRAY 75500 G01 WHITE LITHIUM GREASE 14 OUNCE 410 ML SPRAY nine 75502 G01 PENETRANT LUBRICANT 15 OUNCE 440 ML SPRAY 75503 001 MULTI PURPOSE CLEANER 8 DEGREASER 14 OUNCE 410 ML 75504 001 MULTI PURPOSE HAND CLEANER 32 OUNCE 950 ML LIQUID enr 75505 G01 Appendix A 2 Service Parts Manual SPECIALTY PRODUCTS BATTERY CLEANER 32 OUNCE 950 ML WITH TRIGGER SPRAYER lide 75506 G01 BIO DEGRADEABLE CLEANER 32 OUNCE 950 ML WITH TRIGGER
43. ndicated and locate the part number in the parts list Refer to the accompanying descrip tion for specific information regarding the part From the parts list obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly sold by Service Parts The asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assembly that they are used on That assembly is in turn listed under the assembly that it is used on This process is repeated until the highest final assembly is reached To facilitate the maintenance and repair of the vehicle a Technician s Repair and Service Manual is available from the Service Parts Department Page vi Service Parts Manual ILLUSTRATED PARTS ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page vii ACCELERATOR 1 Includes Items 2 37 To Harness from Direction Selector Ref Acl 4 1 Page A 1 Service Parts Manual ACCELERATOR When ordering parts please specify the model and serial number of the product Indicates component that is not available as an individual part G Indicates consult Customer Service Department for additional information
44. rvice Parts Manual Page E 2 FRONT DISC wes d T o 00 w 0 4 od 0 4 0 90 Includes Items 91 103 105 Includes Items 93 103 106 107 108 Includes Items 94 97 103 Ref Brh 21 3 Page E 3 Service Parts Manual FRONT DISC ui 4 5 Og o amp 2 4 LH lt Front of Vehicle 115 Includes 116 133 Ref Brh 21 4 Service Parts Manual Page E 4 FRONT DISC THE OF U L PARTS WILL VOID U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 5 74723 G01 70681 G01 70682 G01 01071 G01 74724 G01 70274 G01 15766 1 20835 G1 70582 G01 70581 01 70676 01 00643 G1 11098 G5 70272 G04 00963 G01 11098 G9 70969 G05 28082 G01 28083 G01 01111 G01 BRAKE PEDAL ASSEMBLY WITHOUT BRAKE LIGHTS INCLUDES ITEMS 2 11 TORSION SPRING PIVOT PIN 5 16 BRAKE PEDAL PARK BRAKE PEDAL BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 8 10 SERVICE BRAKE PAD PARK BRAKE PEDAL PAD OVAL RIVET 3 16 X 15 32 LG WASHER TEF
45. tes consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION ES Page E 9 17838 G1 10386 G3 74753 01 70581 G02 74711 G01 00560 G3 13437 G3 800697 74742 G01 74703 G01 11098 G5 00679 G1 74707 G01 10385 G4 74873 G01 01038 G01 00414 G8 00891 G2 10387 G3 20835 G1 17838 G1 74865 G01 00771 G5 74917 G01 NYLON BUSHING CLEVIS PIN 5 16 X 1 LG UPPER ACTUATOR PIVOT ACETAL BUSHING SHOULDER BOLT WASHER 1 2 BOLT 1 2 13 X 6 LG LOCKNUT 5 16 18 MASTER CYLINDER BRAKE ACTUATOR ASSEMBLY HOUSING LOCKNUT 3 8 16 WASHER 3 8 STAINLESS LOWER ACTUATOR PIVOT CLEVIS YOKE BRAKE ACTUATOR ASSEMBLY COVER SCREW 1 4 20 SWAGEFORM BOLT 1 4 20 X 1 1 4 LG LOCKNUT 1 4 20 COTTER PIN 3 32 X 3 4 WASHER NYLON NYLON BUSHING ACTUATOR LINKAGE WASHER 3 8 DISC BRAKE PAD AND PIN KIT SERVICES ONE CORNER INCLUDES ITEMS 144 145 BRAKE PADS BRAKE PAD RETAINER PINS Service Parts Manual FRONT DISC Service Parts Manual Page E 10 Steel Doors Shown For Cab Accessories See ACCESSORIES LISTING in Appendix B Page F 1 Service Parts Manual THE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information
46. vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 60 C Page ii Service Parts Manual 5 SECTION Page No HOW USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS 1 vii ACCELERATOR x rr de otra deter ne ited Da Per cdd Mais ARE are RUIT A 1 BATTERY CHARGER LESTER 2 B 1 BODY ss Mee et duced tor ed esed red rente ded C 1 BRAKES Vedere vivet a wieder edocti D 1 BRAKES FRONT DISG xr can uto dal ake ead Fat water Pia Pare atr vedi E 1 CABS nr 1 ELECTRICAL daca sx EQ t E I ped beast G 1 ELECTRONIC SPEED CONTROL PDS 2 1 FRONT 5 5
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