Level 1 - Ontario College of Trades
Contents
1. hydraulic lifts welding equipment ovens air compressors power washers cleaning tanks 5 1 4 Applied Safety Precautions 0 1 injury avoidance techniques first aid strategies 57 Ontario College of Trades Motorcycle Technician Level 1 Number 5 2 Title Fastening And Sealing Techniques Duration 10 Total Hours Theory 6hours Practical 4 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 S0147 80148 S0149 Cross Reference to Training Standards 4130 0 4131 07 GENERAL LEARNING OUTCOMES Demonstrate a working knowledge of the construction operating principles testing and servicing of fasteners locking devices seals sealants and gaskets LEARNING OUTCOMES Upon successful completion the apprentice is able to 5 2 1 Define the introductory information and fundamentals of fastening and locking devices seals sealants and gaskets 5 2 2 Define the function composition and construction of fastening and locking devices helicoils seals sealants and gaskets 5 2 3 Define the principles of operation of fastening and locking devices helicoils seals sealants and gaskets 5 2 4 Perform installation and removal procedures for fastening and sealing applications and develop drilling tapping hacksawing and filing skills with the prescribed service tools and equipment 58 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 5 2 12. sealing scraper e Cylinder wall materials cast iron sleeve aluminum coatings e crankshafts one piece assembled 1 1 4 Describe the construction and principles of operation of a 2 stroke cycle motorcycle engine 6 2 e 2 stroke cycle event sequencing intake primary compression transfer secondary compression combustion power exhaust e induction system piston port inspection measurement out of service timing out of service e reed cylinder crankcase materials e rotary timing e symmetrical asymmetrical sequencing e crankshaft assembled e decompression mechanisms 8 Ontario College of Trades Motorcycle Technician Level 1 crankcase sealing oil seals gaskets crankcases pistons dome design cam ground taper pin offset pin bosses cir clip groove ring locating pins skirt coatings ring types rectangular stepped keystone L ring ring materials cast iron steel coatings chrome molybdenum chromium exhaust port variable exhaust port timing exhaust system controls Demonstrate a theoretical understanding of motorcycle 2 and 4 stroke cycle top end repair practices 16 0 cylinder heads and related components head gasket surface distortion measuring resurfacing analyze causes of cam wear inspection measurements rockers rocker shafts camshaft bearing journal 9 Ont
3. mechanical advantage inertia engine breathing gas inertia balance shifts 1 1 2 Describe the basic principles of operation of motorcycle engines 4 0 power transfer piston connecting rod crankshaft primary drive fixed engine components cylinder head squish band cylinder crank case engine covers induction and exhaust principles engine breathing 1 1 3 Describe the construction and principles of operation of 4 stroke cycle engines 6 2 4 stroke cycle sequencing intake power 6 Ontario College of Trades Motorcycle Technician Level 1 valve timing compression exhaust e valve arrangements side valve overhead valve pushrod overhead cam e valve configurations single multiple e valve operating mechanisms camshaft rocker arms lifters pushrods camshaft drive roller chain sprockets inverted tooth chain sprockets toothed belt pulley gear valve lash factors hydraulic adjuster screw locknut eccentric shim decompression mechanisms e combustion chambers hemispherical multispherical bath tub wedge e pistons forged cast silicon content piston section coatings crown design cam ground taper pin offset 7 Ontario College of Trades Motorcycle Technician Level 1 1 1 3 pin support area cir clip groove e ring design compression rings types oil control types
4. Electrical Electronic System Fundamentals Duration 29 Total Hours Theory 19 hours Practical 10 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 S0147 80148 S0150 Cross Reference to Training Standards 4131 08 4146 0 to 4146 06 4147 0 to 4147 08 4148 0 GENERAL LEARNING OUTCOMES Demonstrate a working knowledge of the construction operating principles testing and servicing of motorcycle electrical system circuits and components LEARNING OUTCOMES Upon successful completion the apprentice is able to 4 1 1 Define the introductory information and fundamentals of electrical cranking charging and lighting systems 4 1 2 Define the construction composition and principles of operation of motorcycle electrical circuits motors solenoids relays coils and charging systems 4 1 3 Perform the testing diagnosis overhaul and repair of electrical circuits motors solenoids relays and charging circuits 4 1 4 Inspect and test motorcycle relays diodes transistors and A C generators with the prescribed service tools and equipment 4 1 5 Describe manufacturers maintenance procedures of motorcycle electrical circuit wiring and perform assigned operations 39 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 4 1 1 Define the introductory information and fundamentals of motorcycle electrical cranking charging and lighting systems 12 0 e history purpos
5. ONTARIO COLLEGE OF TRADES ORDRE DES M TIERS DE L ONTARIO Apprenticeship Curriculum Standard Motorcycle Technician Level 1 Trade Code 310G Date 2007 Please Note Apprenticeship Training and Curriculum Standards were developed by the Ministry of Training Colleges and Universities MTCU As of April 8 2013 the Ontario College of Trades College has become responsible for the development and maintenance of these standards The College is carrying over existing standards without any changes However because the Apprenticeship Training and Curriculum Standards documents were developed under either the Trades Qualification and Apprenticeship Act TQAA or the Apprenticeship and Certification Act 1998 ACA the definitions contained in these documents may no longer be accurate and may not be reflective of the Ontario College of Trades and Apprenticeship Act 2009 OCTAA as the new trades legislation in the province The College will update these definitions in the future Meanwhile please refer to the College s website http www collegeoftrades ca for the most accurate and up to date information about the College For information on OCTAA and its regulations please visit http www collegeoftrades ca about legislation and regulations Ontario College of Trades Motorcycle Technician Level 1 TABLE OF CONTENTS uge terio MANA EIE 2 Program Summary of Reportable Subjects ssssssssseeee
6. September 2007 2 Ontario College of Trades Motorcycle Technician Level 1 Program Summary of Reportable Subjects Hours Hours Hours Number Reportable Subjects Total Theory Practical S0146 Engines 62 45 17 S0147 Power Trains 36 22 14 S0148 Brakes and Chassis 40 20 20 S0149 Electrical Electronic and Fuel Systems 62 40 22 S0150 Work Practices 40 24 16 Total 240 151 89 3 Ontario College of Trades Motorcycle Technician Level 1 Number Title Duration Prerequisites Co requisites Evaluation amp Testing S0146 Engines 62 Total Hours Theory 45 hours Practical 17 hours None Level 1 Reportable Subject S0147 S0148 80149 S0150 Assignments related to theory and appropriate application skills Minimum of one mid term test during the eight week term Final exam at end of term Periodic quizzes General Learning Outcome Upon successful completion of this reportable subject the apprentice is able to service and repair engines in accordance with government safety regulations manufacturer s recommendations and specifications and approved industry standards 4 Ontario College of Trades Motorcycle Technician Level 1 Number 1 1 Title Engines Duration 58 Total Hours Theory 42 hours Practical 16 hours Prerequisites None Co requisites Level 1 Reportable Subject S0147 80148 S0149 S0150 Cross Reference t
7. checking cylinder head for warping e inspection and replacement of valve guides valve guide sealing components e recondition valve seats carbon removal cutting valve angles setting valve seat width e cylinder piston rings taper out of round and ID measurement inspect cylinder wall surface deglaze resize cylinder cast iron cylinder bore coated plated cylinder bores ring locating pin piston ring end gap piston ring side clearance inspection of wet dry cylinder sleeves piston diameter clearance to cylinder 1 1 7 Perform assigned operations on motorcycle 2 and 4 stroke cycle top end assemblies 2 6 compression primary compression test combustion chamber leakdown test crankcase pressure test valve lash adjustment disassembly practices reassembly practices routine service procedures preventative maintenance noise diagnosis spark plug condition diagnosis 11 Ontario College of Trades Motorcycle Technician Level 1 1 1 8 Describe manufacturers test and maintenance procedures for 2 and 4 stroke cycle motorcycle top end disassembly reassembly procedures 4 0 e Applied tools and equipment pressure gauges compression gauges vacuum gauges leakdown tester precision measuring micrometer Vernier caliper telescopic gauges dial bore gauge plasti gauge manufacturers special service tools V blocks valve valve seat serving amp reconditioning equipme
8. Define the introductory information and fundamentals of fastening and locking devices seals sealants and gaskets 1 0 e history purpose function types styles and application e fundamentals thread terminology fastener grades fastener applications SAE standards International standards metric tensile strength sheer strength grade pitch threads per inch diameter length head size yield point and fatigue dynamic and static seals applications loctite grades anti seize sealant applications 5 2 2 Define the function composition and construction of fastening and locking devices helicoils seals sealants and gaskets 3 0 threaded fasteners cap screws nuts screws rivets Huck fasteners helicoils locking devices self locking nuts pawl nuts washers plates keys splines snap rings seals sealants and gaskets loctite anti seize types 5 2 3 Define the principles of operation of fastening and locking devices helicoils seals sealants and gaskets 2 0 torque to yield bolts and cap screws torque effects of lubricated threads helicoil thread repair techniques taps and dies 59 Ontario College of Trades Motorcycle Technician Level 1 5 2 4 Perform installation and removal procedures of fastening and sealing applications and develop drilling tapping hacksawing and filing skills with the prescribed service tools and equipment 0 4 e identify S A E and metric fastener grad
9. and principles of operation of engine lubrication circuits 2 0 e 4 stroke cycle lubrication circuits high pressure low pressure wet sump dry sump e oil filtering systems centrifugal screen type wire mesh filtering media full flow filters bypass filters e oil pumps plunger gear trochoid rotor e relief valves e lubrication circuitry oil jets oil coolers external hoses internal passages 2 stroke cycle lubrication performance effects of fuel oil ratio pre mix fuel oil ratios oil injection systems adjustment procedures 14 Ontario College of Trades Motorcycle Technician Level 1 1 2 3 Perform assigned preventative maintenance procedures 0 1 e 4Stroke Cycle change oil and filter e 2Stroke Cycle bleed oil injection system inspect adjust oil injection pump e applied safety precautions eye face and hand protection hoists and stands solvents environmentally safe disposal of used lubricants hot lubricant hazards e applied tools and equipment pressure gauges manufacturers special service tools 15 Ontario College of Trades Motorcycle Technician Level 1 Number Title Duration Prerequisites Co requisites Evaluation amp Testing S0147 Power Trains 36 Total Hours Theory 22 hours Practical 14 hours None Level 1 Reportable Subject S0146 S0148 80149 S0150 Assignments related to theory and appr
10. delivery other than block release The reportable subjects are cross referenced to the training standard for ease of comparison Each reportable subject and learning outcome identifies a recommended number of training hours This hour allotment is broken into hours for instruction in theory and practical application The division of the curriculum into reportable subjects follows a natural progression of learning through the training program This structure will allow training centres and apprentices flexibility in program delivery while still observing the importance of sequencing learning in a logical progression The curriculum is framed by and includes specific references to terminal performance objectives in the Apprenticeship Training Standards However the curriculum identifies only the learning that takes place off the job in a training environment The in school program focuses primarily on the theoretical knowledge required to master the performance objectives of the Training Standards Employers are expected to extend the apprentice s knowledge and skills through appropriate practical training on the work site Regular evaluations of the apprentice s knowledge and skills are conducted throughout training to assure that all apprentices have achieved the learning outcomes identified in the curriculum standard The balance between theoretical and practical evaluation is identified for each unit of learning outcomes Implementation date
11. function types and application of motorcycle manual transmissions and the overhaul procedure 2 3 2 Describe the construction and principles of operation of motorcycle manual transmissions 2 3 8 Demonstrate the dismantling inspection testing and reassembly of motorcycle manual transmissions 24 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 2 3 1 Describe the history purpose function types and application of motorcycle manual transmissions and overhaul procedure 1 0 e fundamentals leverage ratios e power flow characteristics of gear box 2 3 2 Describe the construction and principles of operation of motorcycle manual transmissions 7 0 e gear theory materials bushings bearings ratios torque power flow e shift drums materials designs operation e Shift mechanism design operation e lubrication principles pressure feed splash e mechanical kick starter mechanisms ratchet type screw type pawl lifter type e electric starter mechanisms sprag type spring roller type bendix type 25 Ontario College of Trades Motorcycle Technician Level 1 2 3 3 Demonstrate the dismantling inspection testing and reassembly of motorcycle manual transmissions 0 8 gear box components shafts fixed gears bushings and bearings free wheeling gears fasteners and clips splined sliding gears linkages shi
12. suspension rear suspension leverage principles steering mechanisms frames bodywork fork oils 3 2 2 Describe the construction and principles of operation of motorcycle chassis systems 8 0 e front suspension springer Earls trailing link telescopic cartridge twin chamber cartridge conventional anti dive inverted hub centre steering type air levelling e rear Suspension swing arm single double driveshaft compatible linkage configurations arrangements shock absorbers gas spring single with linkage double no linkage oil dampened pressure gas oil dampened pressure carbon remote reservoir gas pressure 34 Ontario College of Trades Motorcycle Technician Level 1 3 2 2 air e pivoting points bearings bushings gaskets seals e Steering control theory castor rake trail offset alignment wheelbase centre of gravity axle position tire sizing wheel configuration sprung weight unsprung weight e Steering components upper crowns lower crown and post steering head and frame bearings steering head individual ball tapered roller e Steering dampers friction hydraulic e handlebars e frames backbone pressed backbone cradle single double perimeter type frames stressed member frame trellis frame sub frame assemblies frame materials and coatings steel aluminum paint a
13. 1 Outline the history purpose types functions and applications of motorcycle primary drive systems 1 0 e fundamentals splines and keys chains gears sprockets gear ratios adjusters lubrication primary shafts 2 1 2 Describe the construction and principles of operation of motorcycle primary drive systems 4 0 e chain type primary drive systems roller multiple link chains sprockets inverted tooth chains sprockets compensating sprockets dampers adjusters e gear type primary drive systems straight cut Straight cut offset helical cut gears e belt type primary drive systems materials and design adjusters 2 1 3 Demonstrate a working knowledge of motorcycle primary drive systems 0 2 e adjustments of chains and belts manual automatic removal and replacement primary drive systems chain gear belt type checking backlash 18 Ontario College of Trades Motorcycle Technician Level 1 inspect primary drive power flow inspect primary drive lubrication 2 1 4 Describe manufacturers testing and maintenance procedures for motorcycle primary drive systems 1 0 chain wear sprocket wear correct end play sprocket alignment belt wear and condition gear condition adjuster operation applied safety precautions exposed rotating component hazards i e exposed primary drives eye face and hand protection hoists and stands solvents applied too
14. ance with government safety regulations manufacturer s recommendations and specifications and approved industry standards 27 Ontario College of Trades Motorcycle Technician Level 1 Number 3 1 Title Braking Systems Duration 20 Total Hours Theory 9 hours Practical 11 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 S0147 S0149 S0150 Cross Reference to Training Standards 4143 0 to 4143 10 4144 0 to 4144 05 4144 06 4144 09 4144 10 GENERAL LEARNING OUTCOMES Demonstrate a working knowledge of motorcycle brake systems LEARNING OUTCOMES Upon successful completion the apprentice is able to 3 1 1 Describe the history purpose function types and application of motorcycle braking systems 3 1 2 Describe the construction and principles of operation of motorcycle braking systems 3 1 3 Demonstrate the dismantling inspection testing and reassembly of motorcycle braking systems 3 1 4 Perform the disassembly cleaning inspection testing and reassembly of hydraulic braking systems 3 1 5 Perform the disassembly inspection testing and reassembly of brake friction assembly systems 28 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 3 1 1 Describe the history purpose function types and application of motorcycle braking systems 1 0 mechanical drum disc single leading shoe double leading shoe hydraulic single double p
15. anufacturers wiring diagram 4 0 e Describe verification of wiring diagram circuits colour codes connectors gauge sizes number codes e applied safety precautions eye protection accidental grounds test lamp precautions on electronic circuits e applied tools and equipment analog and digital multimeters jumper cables continuity testers diagnostic test lights 47 Ontario College of Trades Motorcycle Technician Level 1 Number 4 4 Title Fuel Systems Duration 16 Total Hours Theory 8 hours Practical 8 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 S0147 80148 S0150 Cross Reference to Training Standards 4135 0 4135 21 GENERAL LEARNING OUTCOMES Demonstrate a working knowledge of motorcycle fuel systems LEARNING OUTCOMES Upon successful completion the apprentice is able to 4 4 1 Describe the history purpose types functions and application of motorcycle fuel systems 4 4 2 Describe the construction and principles of operation of motorcycle fuel systems 4 4 3 Perform the dismantling inspection maintenance testing and reassembly of motorcycle fuel systems 48 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 4 4 1 Describe the history purpose types functions and application of motorcycle fuel systems 3 0 e fundamentals hydrocarbon fuels oxidation reactions combustion characteristi
16. ario College of Trades Motorcycle Technician Level 1 camshaft adjusters camshaft drive components valve train components e Cylinder head reconditioning valve guide replacement valve guide sealing components refinishing valve seat carbon removal spark plug thread reconditioning e cylinder clearance taper and out of round measurement inspect cylinder wall surface cast iron liner coated plated cylinder bores remove cylinder ridge significance of cross hatch pattern hone types ball spring loaded rigid wet dry cylinder sleeves cylinder gasket surface distortion re amp re procedures cleaning resizing amp resleeving torque plates chamber cylinder ports power valve clearance e piston assembly cam ground measuring and inspection of pistons cleaning and re installation of pistons piston pin bushings bearings e connecting rod reconditioning practices testing straightness testing twisting big end bearings rod thrust washer small end bushings caged uncaged insert bearing 10 Ontario College of Trades Motorcycle Technician Level 1 1 1 6 Perform assigned 2 and 4 stroke cycle top end repair practices 0 6 e measure and inspect cylinder heads and related components analyze causes of cam wear check cylinder head gasket surface distortion rocker rocker shaft camshaft bearing journal camshaft drive components
17. controlled actuation centrifugal mechanism screw mechanism ball and ramp mechanism hydraulic actuation rack and pinion back torque limiter adjustment on engine off engine damage wear assessment diagnose clutch problems slippage drag chatter improper release incorrect release RPM centrifugal type improper release action of back torque limiter 22 Ontario College of Trades Motorcycle Technician Level 1 2 2 4 Describe manufacturers testing and maintenance procedures for motorcycle clutch assemblies 1 0 e preventative maintenance e adjustment schedule safety precautions asbestos hazards friction media dust hazards eye hand and breathing protection compressed spring precautions applied tools and equipment measuring tools manufacturers special service tools pullers and holding devices 23 Ontario College of Trades Motorcycle Technician Level 1 Number 2 3 Title Manual Transmissions Duration 16 Total Hours Theory 8hours Practical 8 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 80148 S0149 S0150 Cross Reference to Training Standards 4139 0 4139 01 4139 08 to 4139 17 GENERAL LEARNING OUTCOMES Demonstrate a working knowledge of motorcycle manual transmissions and overhaul practice and procedure LEARNING OUTCOMES Upon successful completion the apprentice is able to 2 3 1 Describe the history purpose
18. cs timing fuel air mixture ratios stoichiometric acceleration fuel economy fuel additives potassium lead phosphorous bromide e carburetted fuel systems fuel sub system venturi design effects of temperature alterations and barometric pressure air induction systems 4 4 2 Describe the construction and principles of operation of motorcycle fuel systems 5 0 e fuel sub system fuel tank fuel petcock manual automatic vacuum electric pressure ventilation systems filtration systems fuel lines and hoses fuel pumps internal external mechanical vacuum electrical vane 49 Ontario College of Trades Motorcycle Technician Level 1 4 4 2 diaphragm fuel pressure regulators valves fuel gauges sending units e fuel switches electrical mechanical e air induction systems filters air box pressurized air box ductwork e carburetors float circuit single float dual float float bowl venting float needle and seating starter circuit choke starter air jet starter fuel jet starter pick up tube starter pick up air bleed starter plunger starter air vent pilot circuit pilot jet pilot air jet pilot air screw pilot fuel screw pilot outlet port low speed and mid range circuit throttle valve cutaway bypass ports needle jet jet needle high speed circuits main jet main air jet power jet
19. e function types styles and application e fundamentals atomic theory electron and conventional theories sources of electricity heat pressure static chemical light magnetism electromagnetism conductors and insulators valance shell S l system measurement units voltage amperage resistance wattage Ohm s Law definition formula Kirchhoff s Law Watt s Law circuits series parallel series parallel voltage drop Ohm s Law calculation for series and parallel circuits e definition of opens shorts grounds high resistance connections e introduction to semi conductors 4 1 2 Define the construction composition and principles of operation of motorcycle electrical circuits motors solenoids relays coils and charging systems 4 0 electric motors solenoids relays circuit protection fuses circuit breakers fusible links e circuit controls 40 Ontario College of Trades Motorcycle Technician Level 1 4 1 2 diodes transistors resistors switches e conductors and insulators gauge size temperature effects weather proofing 3 0 e voltage and current charging characteristics e charging system battery relay wiring insulation fuses AC DC generators rotors stator field windings voltage regulators rectifiers permanent magnet rotor alternator excited field alternator polarization 4 1 3 Perform the testi
20. e 3 S0146 ROUER 4 TAS iare RE E I m hoe han 5 1 2 Engine Lubrication evstems AEN 13 90147 Power Trains cereos osten s bata CO o ee ee 16 2 1 Primary Drive SystelTiss ciui o EE EL etis Mie aD ADI RE LM 17 e 20 2 3 Manual Transmissions E 24 S0148 Braking Systems and Chassis 27 3 1 En BEE 28 ONG lc ORCI 33 S0149 Electrical Electronic and Fuel Systems A 38 4 1 Electrical Electronic System Fundamental 39 4 2 Lead Acid Batteries Abu 43 4 3 Applied Electrical Schematics enneennneonneeennneeeneen nn ternneennnnrnnneennnsnnn ee 46 4 4 Fuel Syslelris E 48 S0150 Work Practices x 3 de eaquep o diit ate da eA 53 5 1 Workshop Practices and PDrocecdures nnee 54 5 2 Fastening amp Sealing Techniques AEN 58 SEC SV SIGIING eG cece n 61 Ontario College of Trades Motorcycle Technician Level 1 Introduction This new curriculum standard for the Motorcycle Technician trade is designed from the learning outcomes which were developed from the industry approved training standard The curriculum is organized into 2 levels of training each including reportable subjects containing learning outcomes to reflect the units of the training standard The hours charts indicate how the curriculum can be delivered in the current block release format and summarizes the hours of training for each reportable by level Since the reportable subjects are all divisible by three they can be adapted to accommodate a more flexible training
21. e procedures for motorcycle chassis systems 1 0 e effects of chemicals on body finishings e applied safety precautions eye hand and breathing protection hoists and stands solvents e applied tools and equipment manufacturer s special service tools precision measuring tools straightedge plumb line spring scales pullers bearing drivers seal drivers hoists and stands 37 Ontario College of Trades Motorcycle Technician Level 1 Number Title Duration Prerequisites Co requisites Evaluation amp Testing S0149 Electrical Electronic and Fuel Systems 62 Total Hours Theory 40 hours Practical 22 hours None Level 1 Reportable Subject S0146 S0147 80148 S0150 Assignments related to theory and appropriate application skills Minimum of one mid term test during the eight week term Final exam at end of term Periodic quizzes General Learning Outcome Upon successful completion of this reportable subject the apprentice is able to test diagnose and repair electrical and ignition systems using manufacturer s guidelines and schematics in addition the apprentice will also competently test and repair carbureted and electronic fuel control systems in accordance with government safety regulations manufacturer s recommendations specifications and approved industry standards 38 Ontario College of Trades Motorcycle Technician Level 1 Number 4 1 Title
22. eory 5hours Practical 4 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 S0147 80148 S0150 Cross Reference to Training Standards 4146 01 to 4146 03 4147 01 4147 02 4148 01 4148 02 4149 01 4149 02 GENERAL LEARNING OUTCOMES Demonstrate a working knowledge of the construction operating principles testing and servicing of light and heavy duty lead acid batteries LEARNING OUTCOMES Upon successful completion the apprentice is able to 4 2 1 Define the introductory information and fundamentals of lead acid batteries 4 2 2 Define the function composition and construction of lead acid battery components 4 2 3 Define the principles of operation of lead acid battery components charging temperature resistance and ratings effects 4 2 4 Inspect and test lead acid batteries with the prescribed service tools and equipment 4 2 5 Describe manufacturers maintenance procedures for lead acid batteries and perform assigned operations 43 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 4 2 1 4 2 2 4 2 3 4 2 4 Define the introductory information and fundamentals of lead acid batteries 1 0 e history purpose function types styles and application e fundamentals reserve capacity cold cranking rating temperature effects internal resistance factors specific gravity and temperature compensation for electrolyte Define the function compo
23. es and their torque requirements e demonstration of thread repair freeing of seized threads removal of broken studs or cap screws installation of helicoils locking devices e characteristics and performance of metal working practices drilling tapping hacksawing filing e Seal sealant and gasket selection removal and installation practices e applied safety precautions eye and hand protection torque wrench pulling techniques heating precautions e applied tools and equipment torque wrenches helicoil installation kit drills drill bits hacksaws files punches striking tools 60 Ontario College of Trades Motorcycle Technician Level 1 Number 5 3 Title Welding Duration 16 Total Hours Theory 8hours Practical 8 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 S0147 80148 S0149 Cross Reference to Training Standards 4130 0 4131 06 GENERAL LEARNING OUTCOME Demonstrate a working knowledge of set up and safety for welding heating and cutting procedures LEARNING OUTCOMES Upon successful completion the apprentice is able to 5 3 1 Define the introductory information and fundamental set up and safety procedures for oxyacetylene welding equipment 5 3 2 Define the function and construction of oxyacetylene welding equipment 5 3 3 Define the safe principles of operation of oxyacetylene welding equipment 5 3 4 Perform basic heating cutting and
24. ft forks shift drum cam plate inspect shaft endplay and gear alignment inspect transmission lubrication circuit pressure feed splash mechanical kick start components ratchet type Screw type pawl lifter type disassembly inspection and reassembly procedures electric starter mechanisms sprag type spring roller type bendix type disassembly inspection and reassembly procedures transmission overhaul techniques gear to shaft fitting techniques pressing oven gear heating interference fit failure analysis applied safety precautions exposed rotating component precautions eye and hand protection hoists and stands solvents applied tools and equipment precision measuring tools manufacturer s special service tools machinists paste pullers 26 Ontario College of Trades Motorcycle Technician Level 1 Number S0148 Title Braking and Chassis Duration 40 Total Hours Theory 20 hours Practical 20 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 S0147 80149 S0150 Evaluation amp Testing Assignments related to theory and appropriate application skills Minimum of one mid term test during the eight week term Final exam at end of term Periodic quizzes General Learning Outcome Upon successful completion of this reportable subject the apprentice is able to service and repair braking systems amp chassis in accord
25. g protection ventilation hoists and stands solvents e applied tools and equipment storage of brake fluids precision measuring tools drum gauge dial indicators manufacturer s special service tools pullers holding devices 32 Ontario College of Trades Motorcycle Technician Level 1 Number 3 2 Title Chassis Duration 20 Total Hours Theory 11 hours Practical 9 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 S0147 80149 S0150 Cross Reference to Training Standards 4140 0 to 4140 07 4141 0 4141 01 4141 03 4141 04 4142 0 to 4142 06 4142 08 4150 00 to 4150 03 GENERAL LEARNING OUTCOMES Demonstrate a working knowledge of motorcycle chassis systems LEARNING OUTCOMES Upon successful completion the apprentice is able to 3 2 1 Describe the history purpose function types and application of motorcycle chassis systems 3 2 2 Describe the construction and principles of operation of motorcycle chassis systems 3 2 3 Demonstrate the dismantling inspection testing and reassembly of motorcycle chassis systems 3 2 4 Describe manufacturers testing and maintenance procedures for motorcycle chassis systems 33 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 3 2 1 Describe the history purpose function types and application of motorcycle chassis systems 2 0 e fundamentals pneumatics spring theory front
26. he history function purpose type style and basic fundamentals of motorcycle workshop practices and procedures 5 1 2 Describe the construction and principles of operation of motorcycle workshop practices and procedures 5 1 3 Perform maintenance and calibration procedures of precision measuring tools and hand tools following manufacturer s recommendations 5 1 4 Applied Safety Precautions 54 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 5 1 1 Describe the history function purpose type style and basic fundamentals of motorcycle workshop practices and procedures 2 0 shop practices and systems safety and health precautions personal protection equipment shop safety equipment environmental safety storage of toxic fluids fire extinguishers fire classification first aid box hand tools precision measuring tools power tools pneumatic electric shop equipment Describe the construction and principles of operation of motorcycle workshop practices and procedures 8 0 shop practices and systems communication skills good housekeeping organizational skills organization of work area maintenance of shop safety equipment Imperial Metric measurement conversion applied mathematics Precision Measuring Equipment vernier calipers micrometers dial bore gauges feeler gauges torque wrenches hand tools Technician s personal hand tools main
27. hnician Level 1 Number 4 3 Title Applied Electrical Schematics Duration 8 Total Hours Theory 8 hours Practical O hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 S0147 80148 S0150 Cross Reference to Training Standards 4131 09 4146 0 4149 0 GENERAL LEARNING OUTCOMES Demonstrate a working knowledge of the design layout and interpretation of motorcycle electrical system wiring diagrams LEARNING OUTCOMES Upon successful completion the apprentice is able to 4 3 1 Define the introductory information and fundamentals of motorcycle electrical wiring diagrams 4 3 2 Describe the function construction styles and application of manufacturer s wiring diagrams 4 3 3 Locate components and trace circuits of motorcycle systems with the prescribed manufacturers wiring diagram 46 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 4 3 1 4 3 2 4 3 3 Define the introductory information and fundamentals of motorcycle electrical wiring diagrams 2 0 e history purpose function types and applications electrical symbols circuit identification methods colour codes number codes Wire gauges Describe the function construction styles and application of manufacturer s wiring diagrams 2 0 e layout e interpretation e sequential troubleshooting techniques Locate components and trace circuits of motorcycle systems with the prescribed m
28. ing tips plasma cutting observance of tip angle temperature of metals heat or cutting damage to surrounding materials produce downhand fusion and braze welds on butt lap corner edge and tee joints importance of pressure settings and flame adjustment for specific welding and brazing tasks applied safety precautions oxygen and acetylene handling precautions propane handling precautions eye hand face clothing protection ventilation cut and burn treatments fire extinguisher availability setup and shutdown sequence cylinder handling electrical shock protection vehicle electronic systems protection applied tools and equipment compressed gas cylinders pressure regulators hoses torch body mixing chamber welding tips approved welding work place ventilation equipment 63 Ontario College of Trades
29. iston fixed floating caliper 3 1 2 Describe the construction and principles of operation of motorcycle braking systems 8 0 hydraulic theory Pascal s Law force and pressure factors sectional area formulae hydraulic fluid identification of brake fluid types compatibility of brake fluid types safety precautions reactiveness of hydraulics high pressure fluids Laws of Levers mechanical leverage first second and third class levers friction characteristics co efficient of friction temperature effects heat transfer static energy kinetic energy friction face materials lead transfer on braking mechanical leverage pivot points actuating arm pivoting mechanisms 29 Ontario College of Trades Motorcycle Technician Level 1 3 1 2 backing plates and stays e drum brakes single leading shoe double leading shoe shoe design leading trailing reaction of shoes advantages of leading shoes advantages of trailing shoes heat dissipation characteristics e mechanical disc brakes caliper and lever braking efficiency braking actuator types materials friction face materials e hydraulic disc brakes hydraulic circuits master cylinders reservoirs remote integral calipers single piston multiple piston fixed radial mounted floating lines hoses fittings pressure switches disc design fixed slo
30. ls and equipment belt tension gauge precision measuring tools manufacturers special servicing tools pullers holding devices 19 Ontario College of Trades Motorcycle Technician Level 1 Number 2 2 Title Clutches Duration 12 Total Hours Theory 8 hours Practical 4 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 80148 80149 S0150 Cross Reference to Training Standards 4139 00 4139 01 4139 02 4139 03 4139 06 4139 07 GENERAL LEARNING OUTCOMES Demonstrate a working knowledge of motorcycle clutch assemblies LEARNING OUTCOMES Upon successful completion the apprentice is able to 2 2 1 Describe the history purpose function types and application of motorcycle clutch assemblies 2 2 2 Describe the construction and principles of operation of motorcycle clutch assemblies 2 2 8 Dismantle inspect test and reassemble motorcycle clutch assemblies 2 2 4 Describe manufacturers testing and maintenance procedures for motorcycle clutch assemblies 20 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 2 2 1 Describe the history purpose function types and application of motorcycle clutch assemblies 2 0 fundamentals friction coefficient of friction leverage multi plate type centrifugal shoe type centrifugal ramp type 2 2 2 Describe the construction and principles of operation of motorcycle clutch assemblie
31. ng diagnosis overhaul and repair of electrical circuits motors solenoids relays and charging circuits 0 6 e battery tests specific gravity voltage load test circuitry overload test fuses relays resistance circuit breakers resistance charging voltage current alternator bench tests stator winding resistance voltage field winding resistance brush inspection armature inspection permanent magnet inspection 41 Ontario College of Trades Motorcycle Technician Level 1 4 1 3 voltage regulator test rectifier resistance test electric motors solenoids Inspect and test motorcycle relays diodes transistors and A C generators with the prescribed service tools and equipment 0 2 selection and utilization of meters for voltage amperage and resistance tests electrical performance tests for switches circuits relays A C generators diodes transistors and resistors to determine voltage drop current draw resistance opens shorts and grounds diode and transistor operation circuit analysis Describe manufacturers maintenance procedures of motorcycle electrical circuit wiring and perform assigned operations 0 2 circuit wiring repair techniques cleaning splicing crimping soldering corrosion protection 42 Ontario College of Trades Motorcycle Technician Level 1 Number 4 2 Title Lead Acid Batteries Duration 9 Total Hours Th
32. nodizing 35 Ontario College of Trades Motorcycle Technician Level 1 3 2 2 relative strength of materials alloying tempering frame reinforcements engine mounting gusseting mounting points 3 2 3 Demonstrate the dismantling inspection testing and reassembly of motorcycle chassis systems 0 9 front suspension springer Earls trailing link centre steering type telescopic fork oil replacement procedure run out measurement procedure cartridge twin chamber cartridge conventional anti dive inverted telescopic rear suspension swing arm bearing torque single sided and double sided swingarm suspension assemblies driveshaft compatible swingarm suspension units rear shock absorber spring pre load setting pivoting points bearings bushings gaskets seals steering components head bearing condition head bearing removal installation and adjustment identify upper and lower crown damage steering locks and stops wheel alignment steering dampers friction hydraulic 36 Ontario College of Trades Motorcycle Technician Level 1 3 2 3 3 2 4 adjustment e handlebars mounting cushioning systems straightness e frames diagnose frame damage alignment checks fastener security e bodywork side panels windshields saddle bags fuel tank and cover fairing assemblies Describe manufacturers testing and maintenanc
33. nt surface plate measuring to spec service limits preventative maintenance schedules technical service bulletins service manual interpretation e Applied safety precautions eye hand face and hearing protection hoists and stands solvents sealers lifting techniques 12 Ontario College of Trades Motorcycle Technician Level 1 Number 1 2 Title Engine Lubrication Systems Duration 4 Total Hours Theory 3 hours Practical 1 hours Prerequisites None Co requisites Level 1 Reportable Subject S0147 80148 S0149 S0150 Cross Reference to Training Standards 4133 0 4133 06 4133 29 4133 30 4134 0 4134 06 4134 32 4134 40 GENERAL LEARNING OUTCOMES Demonstrate a working knowledge of the definitions and applied fundamentals of motorcycle internal combustion engine lubrication systems LEARNING OUTCOMES Upon successful completion the apprentice is able to 1 2 1 Define the introductory information and fundamentals of motorcycle engine lubrication systems 1 2 2 Describe the construction and principles of operation of engine lubrication circuits 1 2 8 Perform assigned preventative maintenance procedures 13 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 1 2 1 Define the introductory information and fundamentals of engine lubrication systems 1 0 e fundamentals heat and friction heat dissipation viscosity 1 2 2 Describe the construction
34. o Training Standards 4133 0 to 4133 05 4133 07 to 4133 17 4134 0 to 4134 24 4134 35 to 4134 38 GENERAL LEARNING OUTCOME Demonstrate a working knowledge of the definitions and applied fundamentals of 2 and 4 stroke cycle motorcycle internal combustion engines LEARNING OUTCOMES Upon successful completion the apprentice is able to 1 1 1 Outline the history purpose function type styles and application of motorcycle engines Describe the basic principles of operation of motorcycle engines Describe the construction and principles of operation of 4 stroke cycle engines Describe the construction and principles of operation of a 2 stroke cycle motorcycle engine Demonstrate a theoretical understanding of motorcycle 2 and 4 stroke cycle top end repair practices Perform assigned 2 and 4 Stroke Cycle top end repair practices Perform assigned operations on motorcycle 2 and 4 stroke cycletop end assemblies Describe manufacturer s test and maintenance procedures for 2 and 4 stroke cycle motorcycle top end disassembly reassembly procedures 5 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 1 1 1 Explain the history purpose function type styles and application of motorcycle engines 4 0 fundamentals bore stroke engine displacement brake power compression ratio pressure efficiency ratios thermal efficiency mechanical efficiency gas expansion
35. ools 52 Ontario College of Trades Motorcycle Technician Level 1 Number S0150 Title Work Practices Duration 40 Total Hours Theory 24 hours Practical 16 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 S0147 80148 S0149 Evaluation amp Testing Assignments related to theory and appropriate application skills Minimum of one mid term test during the eight week term Final exam at end of term Periodic quizzes General Learning Outcome Upon successful completion of this reportable subject the apprentice will be able to identify and utilize effective communication techniques and interpersonal skills as well as be able to perform basic MIG and TIG welding techniques in accordance with government safety regulations manufacturer s recommendations specifications and approved industry standards 53 Ontario College of Trades Motorcycle Technician Level 1 Number 5 1 Title Workshop Practices And Procedures Duration 14 Total Hours Theory 10 hours Practical 4 hours Prerequisites None Co requisites Level 1 Reportable Subject S0146 S0147 80148 S0149 Cross Reference to Training Standards 4130 0 to 4130 12 4131 0 to 4131 08 4132 01 to 4132 03 GENERAL LEARNING OUTCOMES Demonstrate a working knowledge of accepted workshop practices and procedures for motorcycles LEARNING OUTCOMES Upon successful completion the apprentice is able to 5 1 1 Describe t
36. operation accelerator pump circuit actuation Circuitry 50 Ontario College of Trades Motorcycle Technician Level 1 4 4 2 air cut valve actuation circuitry throttle valve operation vacuum mechanical carburetor design downdraft sidedraft vacuum piston throttle valve configuration diaphragm 4 4 3 Perform the dismantling inspection maintenance testing and reassembly of motorcycle fuel systems 0 8 fuel sub system inspect tank ventilation leakage corrosion fuel cock and mounting of tank fuel cock circuit servicing filters internal external overhaul fuel pump assemblies mechanical electrical diaphragm vane air intake system service air filter inspect ductwork for blockage sealing of air box correct assembly procedures carburetor overhaul locate and identify circuits typical failures single carburetor multiple carburetor linkages and set up procedures overhaul practices cleaning procedure for specific components and circuits 51 Ontario College of Trades Motorcycle Technician Level 1 4 4 3 synchronize multiple carburetors float fuel level gauges carburetor synch gauges e applied safety precautions handling of fuel solvents environmentally safe disposal of fluids eye hand face protection hoists and stands e applied tools and equipment manometer manufacturers special service t
37. opriate application skills Minimum of one mid term test during the eight week term Final exam at end of term Periodic quizzes General Learning Outcome Upon successful completion of this reportable subject the apprentice is able to remove diagnose repair and install variable ratio belt drive system and final drive units in accordance with government safety regulations manufacturer s recommendations specifications and approved industry standards 16 Ontario College of Trades Motorcycle Technician Level 1 Number 2 1 Title Primary Drive Systems Duration 8 Total Hours Theory 6 hours Practical 2 hours Prerequisites None Co requisites Level 1 Reportable Subject S046 80148 80149 S0150 Cross Reference to Training Standards 4139 0 4139 01 4139 04 4139 05 GENERAL LEARNING OUTCOME Demonstrate a working knowledge of motorcycle primary drive systems LEARNING OUTCOMES Upon successful completion the apprentice is able to 2 1 1 Outline the history purpose types functions and applications of motorcycle primary drive systems 2 1 2 Describe the construction and principles of operation of motorcycle primary drive systems 2 1 3 Demonstrate a working knowledge of motorcycle primary drive systems 2 1 4 Describe manufacturers testing and maintenance procedures for motorcycle primary drive systems 17 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 2 1
38. s 5 0 multi plate type wet dry clutch hub clutch housing pressure plate clutch springs coil diaphragm judder spring wave washers clutch drive plates design and materials clutch driven plates design and materials back torque limiters centrifugal shoe type centrifugal ramp type clutch actuating mechanisms shift lever controlled actuation centrifugal mechanism Screw mechanism ball and ramp mechanism hydraulic actuation rack and pinion 21 Ontario College of Trades Motorcycle Technician Level 1 2 2 3 Demonstrate the dismantling inspection adjustment testing and reassembly procedures of motorcycle clutch assemblies 0 4 multi plate type shimming measure drive plate thickness and claw width custom pack dimension measure driven plates for distortion measure free length and tension of coil spring measure free height of diaphragm spring inspect condition of clutch housing inspect condition of clutch hub inspect condition of wave washer inspect clutch pressure plate for damage wear distortion shoe type centrifugal clutch inspect condition and measure shoe lining thickness measure and inspect drum inspect springs ramp type centrifugal clutch inspect condition of rollers inspect condition of ramps measure free length and tension of springs measure and inspect plates clutch fastening devices clutch actuating mechanisms shift lever
39. sition and construction of lead acid battery components 2 0 e lead acid gelled cell e maintenance free batteries Define the principles of operation of lead acid battery components charging temperature resistance and ratings effects 2 0 e chemical action charging discharging sulphation e temperature effect charging internal resistance Inspect and test lead acid batteries with the prescribed service tools and equipment 0 2 e visual inspection e state of charge test load test specific gravity checks temperature adjustments voltage test e charging trickle charge fast charge 44 Ontario College of Trades Motorcycle Technician Level 1 4 2 4 constant voltage constant current multiple charging initial charging 4 2 5 Describe manufacturers maintenance procedures for lead acid batteries and perform assigned operations 0 2 e preventative maintenance state of charge storage activation charging procedures filling procedure cleaning precautions sulphuric acid reactivity alkaline cleaners terminal repair wire ratings e removal and replacement procedures e applied safety precautions eye protection cleaning procedures ventilation of gases flame and spark control charging gases battery activating e applied tools and equipment battery load tester hydrometers battery charger 45 Ontario College of Trades Motorcycle Tec
40. tenance and selection punches drill bits 55 Ontario College of Trades Motorcycle Technician Level 1 5 1 2 chisels screwdrivers impact sockets non impact sockets hammers proper storage pry bars fluid measuring devices e power tools electrical safety pneumatic hose safety drill press grinding and cutting power equipment e Shop equipment hydraulic press hydraulic lifts pneumatic air lifts tire changers battery service station parts cleaning tanks taps dies reamers ventilation hoists and lifts jacks grinder wheel balancers crank truing jigs wheel truing jigs oxyacetylene arc welding equipment e fire extinguishers fire classification types of extinguishers usage maintenance locations e first aid box familiarization with emergency procedures 56 Ontario College of Trades Motorcycle Technician Level 1 5 1 3 Perform maintenance and calibration procedures of precision measuring tools and hand tools following manufacturer s recommendations 0 3 handtools sharpening drill bits sharpening chisels files cleaning use of precision tools dial bore gauge micrometers vernier gauges feeler gauges torque wrenches shop equipment manometers hydrometer pressure testing equipment load tester battery chargers Vices grinders hydraulic press
41. tted vented 3 1 3 Perform the dismantling inspection testing and reassembly of motorcycle mechanical brake systems 0 4 e mechanical brake systems cables pivoting points levers linkage 30 Ontario College of Trades Motorcycle Technician Level 1 3 1 3 stays drums springs friction components e adjustment cable and linkage single leading shoes double leading shoes 3 1 4 Perform the disassembly cleaning inspection testing and reassembly of hydraulic brake systems 0 4 operation of hydraulic system verify hydraulic system layout master cylinder hoses and fittings calipers single piston multi piston stationary free floating removal of seized pistons renewal of seals gaskets and bushings removal of free floating mechanisms practice correct hydraulic system flushing and bleeding procedures 3 1 5 Perform the disassembly inspection testing and reassembly of brake friction assembly systems 0 3 e disc brake inspection practices minimum thickness abnormal wear wear tolerances heat checking mounting procedures disc mounting hardware lock types e drum brake inspection practices minimum shoe thickness abnormal wear wear tolerances heat checking mounting procedure 31 Ontario College of Trades Motorcycle Technician Level 1 3 1 5 lock types out of round e applied safety precautions eye hand and breathin
42. welding procedures 61 Ontario College of Trades Motorcycle Technician Level 1 Learning Content 5 3 1 Define the introductory information and fundamental set up and safety procedures for oxyacetylene welding equipment 1 0 e history purpose function types styles and application e fundamentals metallurgy tempered metals oxidation volatile fluids 5 3 2 Define the function and construction of oxyacetylene welding equipment 2 0 e oxyacetylene welding high and low pressure gas storage tanks and pressure regulators manual valves gauges and hoses manifold gas delivery systems e tips cutting welding brazing e propane handling 5 3 3 Define the safe principles of operation of oxyacetylene welding equipment 5 0 e safe pressurized gas handling techniques oxygen acetylene and propane e determine the condition of tanks manual valves gauges and hoses pressure regulators tips ignition procedures pressure settings eye protection and face shield gloves boots leather aprons protective screens fire extinguisher location set up and shut down sequence plasma cutting 62 Ontario College of Trades Motorcycle Technician Level 1 5 3 4 Perform basic heating cutting and welding procedures 0 8 demonstration and performance of setup and shutdown sequence correct oxygen and acetylene pressures ignition procedures correct heating and cutt
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